Service Manual
December 19, 2016 | Author: Yazeed Momani | Category: N/A
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Description
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Service Manual
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November 2008 No.002F
Ford Motor Company
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ACM(Audio&Navi Control Module) for Brick MODEL No.
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NA6W-4200 Series
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NA6W-4200 Series
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9L8T-18K931-xx 9L1T-18K931-xx 9L2T-18K931-xx 9L7T-18K931-xx 9A1T-18K931-xx
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FoMoCo Part No.
Copyright © Xanavi Informatics Corporation 2008. All rights reserved.
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ACM for Brick (No.002F)
Table of Contents
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1. NAVIGATION RADIO SYSTEM OVERVIEW .............................................................................................. 1-1 1.1 Navigation Radio System Vehicle Configuration .................................................................................. 1-1 1.2 Brick Description ................................................................................................................................. 1-2 1.2.1 Brick External Configuration ...................................................................................................... 1-2 1.2.2 Brick Internal Component Configuration .................................................................................... 1-3 2. AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS ................................................. 2-1 3. BRICK EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE ........................................................ 3-1 3.1 Navigation Radio System Vehicle Configuration - Bench Set-Up for the Brick .................................... 3-1 3.2 Dengen Box and Digital Control Unit (DCU) Description ..................................................................... 3-2 3.3 Dengen Box, DCU, and Wire Harness Connection Assignments ........................................................ 3-5 3.4 Dengen Box Operating Instructions - Power (On and off) Sequences ................................................. 3-6 3.4.1 Power ON procedure ................................................................................................................ 3-6 3.4.2 Power OFF procedure ............................................................................................................... 3.6 3.5 Software Operation Summary ............................................................................................................. 3-7 3.5.1 Hyper Terminal Setup ............................................................................................................... 3-7 3.5.2 XTP Mode ................................................................................................................................. 3-8 3.5.3 CAN Mode ................................................................................................................................ 3-9 4. DIAGNOSIS / REPAIR / VALIDATION ........................................................................................................ 4-1 4.1 ACM Diagnosis / Repair / Validation Flowchart ................................................................................... 4-1 4.2 Diagnosis ............................................................................................................................................ 4-2 4.2.1 Summary of ACM Replaceable Parts ........................................................................................ 4-2 4.2.2 Summary of Root Causes ......................................................................................................... 4-3 4.2.3 Troubleshooting Root Causes ................................................................................................... 4-4 4.3 Repair ................................................................................................................................................ 4-21 4.3.1 Diassembly / Assembly / Handling Precautions ...................................................................... 4-21 4.3.1.1 Precautions When Handling DVD Drive .................................................................. 4-21 4.3.1.2 Precautions When Handling HDD ........................................................................... 4-23 4.3.1.3 Precautions When Handling Fan Assy .................................................................... 4-26 4.3.1.4 Precautions When Handling Display&SW Assy ...................................................... 4-28 4.3.1.5 FFC Connector Handling Method and Instructions .................................................. 4-30 4.3.2 Component and Circuit Board Replacement ........................................................................... 4-32 4.3.2.1 Brackets .................................................................................................................. 4-32 4.3.2.2 Seal ......................................................................................................................... 4-34 4.3.2.3 HDD ........................................................................................................................ 4-35 4.3.2.4 Display&SW Assy ................................................................................................... 4-36 4.3.2.5 KNOB ...................................................................................................................... 4-41 4.3.2.6 Rear Cover ............................................................................................................. 4-44 4.3.2.7 Separating Chassis ................................................................................................. 4-45 4.3.2.8 Navi PCB ................................................................................................................ 4-48 4.3.2.9 Audio PCB .............................................................................................................. 4-51 4.3.2.10 Fan Assy ................................................................................................................. 4-53 4.3.2.11 HDD Connector PCB .............................................................................................. 4-54
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ACM for Brick (No.002F)
Table of Contents
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4.3.2.12 DVD Drive Assy ...................................................................................................... 4-55 4.3.2.13 FFC of DVD Drive Assy .......................................................................................... 4-56 4.3.3 Audio Board Repair ................................................................................................................. 4-58 4.3.3.1 CLARION Model No. EU-1289A-H .......................................................................... 4-58 4.3.3.2 CLARION Model No. EU-1289A-I/J ........................................................................ 4-81 4.3.4 Temporary ACM ID and UDAC reassignment ......................................................................... 4-86 4.4 Validation .......................................................................................................................................... 4-87 4.4.1 Repair Validation Check .......................................................................................................... 4-87 5. SOFTWARE UPDATES .............................................................................................................................. 5-1 5.1 Software Summary .............................................................................................................................. 5-1 5.2 Software Update Flow Chart ............................................................................................................... 5-2 5.3 Version Identification ........................................................................................................................... 5-3 5.4 Chassis ID and UDAC reassignment ................................................................................................... 5-4 5.4.1 Unique ACM ID and UDAC reassignment (New Service Part) .................................................. 5-4 5.4.2 UDAC reassignment (Existing Service Part) ............................................................................. 5-6 5.5 Software Update Procedure ................................................................................................................ 5-7 5.6 Writing ECAN and VMSPN to the ACM ............................................................................................... 5-8 5.7 Restore ACM Default Configuration .................................................................................................... 5-9 5.8 Dusa .................................................................................................................................................... 5-9 6. KITTING ...................................................................................................................................................... 6-1 6.1 Kitting Flow Chart ................................................................................................................................ 6-1 6.2 Bracket Attachment ............................................................................................................................. 6-2 6.3 Writing EDAN to the ACM ................................................................................................................... 6-2 7. PRE-DELIVERY INSPECTION (PDI) .......................................................................................................... 7-1 7.1 Pre-Delivery Inspection (PDI) Flow Chart ............................................................................................ 7-1 7.2 Pre-Delivery Inspection (PDI) Procedure ............................................................................................. 7-2
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APPENDICES ................................................................................................................................................... 8-1 A-1 Summary of Hyper Terminal Software Commands ............................................................................. 8-1 A-2 Software Version Control Matrix .......................................................................................................... 8-7 A-3 Exploded Views ................................................................................................................................... 8-8 A-4 Service Parts List .............................................................................................................................. 8-10 A-5 ACM ID Service Center Related Information ..................................................................................... 8-11 A-6 EDAN, ECAN, and VMSPN for the Brick ........................................................................................... 8-12 A-7 Configuring ACM Control Module ...................................................................................................... 8-13 A-8 Miscellaneous Screen Shots ............................................................................................................. 8-14 A-9 ACM Operations ................................................................................................................................ 8-18 A-10 Abbreviations .................................................................................................................................... 8-19 A-11 Brick Calibration File .......................................................................................................................... 8-20 A-12 Screw Shape and Dimensions .......................................................................................................... 8-37
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ACM for Brick (No.002F)
NAVIGATION RADIO SYSTEM OVERVIEW
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1. NAVIGATION RADIO SYSTEM OVERVIEW
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1.1 Navigation Radio System Vehicle Configuration
Although the ACM for Brick has different brackets and Display&SW ASSY (depending on the vehicle models in which the ACM is mounted), the chassis is the same for all models. This service manual applies to the models shown in the table below. There may be multiple ACM models for each vehicle model. Descriptions and procedures outlined in this service manual refer to models highlighted with an asterisk in the tables below.
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For U377 vehicles
U377
FoMoCo Part No. 9L8T-18K931-xx 9L8T-18K931-xx
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Model No. NA6W-4200BF ∗ NA6W-4201BF
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For U222, U354, P356, VN127, U387, U251, P251 vehicles
U222, U354, P356, VN127, U387 Model No. NA6W-4200GB ∗ NA6W-4203GB U251, P251
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Model No. NA6W-4202GB ∗ NA6W-4204GB
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FoMoCo Part No. 9L1T-18K931-xx 9L1T-18K931-xx
FoMoCo Part No. 9L2T-18K931-xx 9L2T-18K931-xx
For U228, U418, U388 vehicles U228, U418
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Model No. NA6W-4210WC ∗NA6W-4211WC
FoMoCo Part No. 9L7T-18K931-xx 9L7T-18K931-xx
U388 Model No. ∗NA6W-4220WC
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FoMoCo Part No. 9A1T-18K931-xx
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ACM for Brick (No.002F)
NAVIGATION RADIO SYSTEM OVERVIEW
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1.2 Brick Description
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1.2.1 Brick External Configuration
The Brick contains the display and SW operation functions for the unit, which is different than the ACM for Center Stack. The system is comprised only of the Brick. This service manual shows how to repair the Brick. The basic parts of the Brick are the ACM and Display&SW Assy.
ACM power is controlled via MS-CAN. Communication between the vehicle and ACM is maintained via MS-CAN communications. There are three antennas connected to the ACM (GPS, SIRIUS and AM/FM Radio). Audio related units, such as an amplifier, are connected to the ACM. Receives the video signal from an optional rear view camera. The ACM for the Brick is very similar to the ACM for Center Stack, with only a few parts being different.
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ACM
Display&SW Assy
Displays all visual information related to the operation and use of the ACM and related items. Displays the image from an optional rear view camera via the ACM. SW operation functions are provided. Display&SW Assy power is controlled by the ACM.
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ACM for Brick (No.002F)
NAVIGATION RADIO SYSTEM OVERVIEW
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1.2.2 Brick Internal Component Configuration
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Most problems associated with the Brick can be fixed by replacing the components listed below. The Audio PCB can also be repaired. For Audio PCB repairs refer to the Audio PCB service documentation included in this manual.
Navi PCB
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- Controls the ACM. The Audio PCB, HDD and DVD Drive are connected via their respective FFCs. The Navi PCB is also connected to the Display&SW Assy via a board-to-board connector. - GPS antenna is connected to the Navi PCB. - Note that the Navi PCB used in the Brick is different from the Navi PCB used in the ACM for Center Stack. - The Navi PCB is a replaceable component. The repair of this component is neither authorized nor supported.
Audio PCB
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The Audio PCB controls audio functions. The Audio PCB is connected to the Navi PCB using one FFC. (Note) SIRIUS and AM/FM radio antennas are connected to the audio PCB. Most signals, including battery power supply, either originate from, or pass through the Audio PCB. The Audio PCB used in the Brick is the same as the audio PCB in the ACM for Center Stack. The Audio PCB is a replaceable or repairable component.
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This FFC is different from that in the ACM for Center Stack in the way it is folded: The electrical connection is exactly the same. The folding is different so as to reduce radio frequency noise.
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ACM for Brick (No.002F)
NAVIGATION RADIO SYSTEM OVERVIEW
The HDD is connected to the Navi PCB using one FFC via the HDD Connector PCB. Note that the HDD used in the Brick is different than the HDD in the ACM for Center Stack. The HDD is a replaceable component. The repair of this component is neither authorized nor supported. Software must be installed in replacement HDD's before they are installed in the ACM.
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HDD (Hard Disk Drive)
DVD Drive
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- The DVD Drive is connected to the Navi PCB using two FFCs. - The DVD Drive used in the Brick is the same unit as that in the ACM for Center Stack. - The DVD Drive is a replaceable component. The repair of this component is neither authorized nor supported.
Fan
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The Fan is connected to the Audio PCB. The fan will operate only when the temperature in the unit becomes high. There are two speeds. High and Low. The fan used in the Brick is the same as that in the ACM for Center Stack. The Fan is a replaceable component. The repair of this component is neither authorized nor supported.
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Display&SW Assy
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- The inside comprises display PCB, LCD panel with backlight, touch panel and SW PCB. - There are different types of Display&SW Assy for Lincoln and Ford, because of differences in illumination colors. The differences originate in the SW PCB. The display PCB, LCD panel with backlight and touch panel are the same. - The Display&SW Assy is a replaceable component. The repair of this component is neither authorized nor supported.
Miscellaneous
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The Brick ACM is different than the ACM for Center Stack only in the following points. - Model of HDD - Shape of rear cover - Shape of FFC for connecting the Audio PCB - Front Cover Assy of ACM for Center Stack and Display& SW Assy of ACM for Brick - Navi PCB - Upper Case and Snubber (The Brick Snubber is riveted to the Upper Case.)
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The Disassembly/Assembly procedures are the same.
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ACM for Brick (No.002F)
BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS
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2. BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS
Signal name
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Battery Nav Voice (Aux3 +) Audio shield (Aux3) N/C Switched B+ Power Reverse Gear Sense Aux3 Enable/Clip Detect LF Speaker (+) LR Speaker (+) RR Speaker (+) RF Speaker (+) RF Speaker (-) Power Ground Nav Voice (Aux 3 -) Start SWC2 SWC2 + SWC1 + SWC1 N/C LF Speaker (-) LR Speaker (-) RR Speaker (-) Audio Shield
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J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J1-15 J1-16 J1-17 J1-18 J1-19 J1-20 J1-21 J1-22 J1-23 J1-24
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No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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J1
2-1
Function Power input. Connect to Battery+ Navi Voice Pre output Shield for Audio AUX3 signal No Connection AM/FM ANTENNA Power output Vehicle signal input, Reverse Gear Aux3 Enable/Clip Detect Signal LF Speaker Pre output LR Speaker Pre output RR Speaker Pre output RF Speaker Pre output RF Speaker Pre output Power input. Connect to Vehicle Chassis Navi Voice Pre output Vehicle signal input , Ignition key Start Steering SW signal input Steering SW signal input Steering SW signal input Steering SW signal input No Connection LF Speaker Pre output LR Speaker Pre output RR Speaker Pre output Shield for Audio Signal
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ACM for Brick (No.002F)
BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS
J2 Function RearView Camera Video Signal input Shield for RearView Camera Video Signal No Connection No Connection No Connection RearView Camera Video Signal input No Connection No Connection No Connection No Connection
J3-1 J3-2 J3-3 J3-4 J3-5 J3-6 J3-7 J3-8 J3-9 J3-10 J3-11 J3-12 J3-13 J3-14 J3-15 J3-16
Signal name Stereo In 1 L (+) Stereo In 1 L (-) Stereo In 1 Audio Shield * Phone Mono (+) Phone Mono (-) Stereo In 2 R (+) Stereo In 2 L (+) Stereo In 2 L (-) Stereo In 1 R (+) Stereo In 1 R (-) Microphone In (+) Microphone In (-) Mono Audio Shield * Stereo In 2 R (-) MS-CAN_H MS-CAN_L
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J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10
Signal name Rear Camera + Rear Camera Shield Reserved Reserved Reserved Rear Camera Reserved Reserved Reserved Reserved
No. 51 52 53 54 55 56 57 58
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No. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 J4-7 J4-8
Function
Audio 1 input Audio 1 input Shield (No connection) Phone signal input Phone signal input Audio 2 input Audio 2 input Audio 2 input Audio 1 input Audio 1 input Microphone signal input Microphone signal input Shield (No connection) Audio 2 input MS-CAN Communication Signal MS-CAN Communication Signal
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No. 25 26 27 28 29 30 31 32 33 34
Signal name Aux1 (+) Aux1 (-) Aux1 Shield * Aux1 Enable/Clip Detect Aux2 (+) Aux2 (-) Aux2 Shield * Aux2 Enable/Clip Detect
2-2
Function Audio AUX1 input Audio AUX1 input Shield (No connection) Aux1 Enable/Clip Detect Signal Audio AUX2 input Audio AUX2 input Shield (No connection) Aux2 Enable/Clip Detect Signal
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BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS
GPS ANT Function GPS ANTENA Power output/ GPS Signal input GPS ANTENA Ground
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GPS-1 GPS-2
Signal name GPS Signal (input) GPS Signal Ground (input)
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No. 74 75 FM/AM ANT
RF-1 RF-2
Signal name Function AM/FM Signal (input) AM/FM Radio signal input AM/FM Signal Ground (input) AM/FM Radio signal ground
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No. 76 77 Sirius ANT No.
Signal name
Function
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SDARS-1 Satellite Radio Signal (input) SIRIUS ANTENA Power output/ SIRIUS Signal input SDARS-2 Satellite Radio Signal Ground SIRIUS ANTENA Ground
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ACM for Brick (No.002F)
EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
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3. EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
Brick Type Audio&Navigation System (Bench Set-up) GPS ANTENNA AM/FM ANTENNA SIRIUS ANTENNA
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Audio Amp MGM, etc.
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Brick ACM
Not connected
J3
Not connected
J1
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J4
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3.1 Navigation Radio System Vehicle Configuration - Bench Set-Up for the Brick
Not connected
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Wire harness
Rear View Camera
CAN Tool
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Computer 5
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2
Dengen Box and DCU
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12 V DC Power supply
3-1
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ACM for Brick (No.002F)
EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
Dengen Box and DCU 3
System Harness
6
4 DCU-32pin
DCU-24pin CN2-TH16pin
CN5
MS-CAN
2
DCU
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Dengen Box
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CN1-TK16pin
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3.2 Dengen Box and Digital Control Unit (DCU) Description
Power supply 7 11
5
Computer
CN4
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OFF ACC RUN START B+
ACC
KEY POSITION POWER SW Rev ACC
ILL
PKB
B2
TEST BIT SW
VEHICLE SPEED SW
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GROUND B+
B1
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B0
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IGNITION KEY SW
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1 Dengen Box Operating the switches on this box will supply power to the system and generate the necessary vehicle signals.
2 DCU(MS-CAN-Tool)
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The DCU converts the Dengen Box Switch data to MS-CAN messages. The DCU has a microprocessor inside that is operated by proprietary software.
3 CN2-TH16pin, DCU-32pin, DCU-24pin
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The CN2-TH16pin connector on the Dengen Box is plugged into the DCU-32pin and DCU-24pin connectors via the exclusive harnesses A .
4 CN1-TK16pin An exclusive system harness B is connected to this connector. The connector is plugged into each unit via this harness.
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EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
5 CN4
6 CN5 A CAN tool, value CAN as an example, can be plugged into this connector if necessary.
7 POWER IN
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This connector is plugged into a computer using a DSUB-9pin cable.
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Connected to a 12 V DC power supply. The yellow wire is connected to the positive side; the black wire, to ground.
8 POWER Switches
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B+SW: Push up the lever, and battery power will be supplied to the system (FCIM, FDIM, ACM). ACC SW: Push up the lever, and power will be supplied to pin 14 (SW ACC) of CN1-TK16. Note that the ACC Switch has nothing to do with the power supply of FCIM, FDIM and ACM. Push both levers down at first.
9 POWER OUT (B+, ACC TERMINAL)
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Voltages will appear at these terminals interlocked with the POWER Switches shown above, and power can be supplied to peripheral devices using these terminals.
10 IGNITION KEY Switch
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This switch simulates the ignition key of a vehicle. It has five switch points (Door Open/KEY OFF/ACC/RUN/START). Turn the switch clockwise to ACC: The system will come on. Turning switch counterclockwise to Door Open will turn the system off. Operate the switch slowly to prevent malfunction.
11 KEY POSITION INDICATOR
The LEDs show the position of the IGNITION KEY SW. All LEDs turned off shows Door Open.
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12 VEHICLE Switches
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REV SW: Pushing up the lever will have the same effect as the automatic transmission lever being set to the reverse position. ILL SW: Pushing up the lever will have the same effect as turning the vehicle headlights/running lights on. Each time this switch is pushed up, the brightness of the FCIM illumination will change. PKB SW: Pushing up the lever will have the same effect as pulling the parking brake. Push all the switches down first.
13 VEHICLE SPEED Simulation
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Turning the rotary switch will change the simulated vehicle speed. Turning the rotary switch fully counterclockwise will stop the vehicle. Set the vehicle to the stop status at first.
14 TEST BIT Switches These switches change the operation mode of the ACM: Set all levers down for ordinary operation, and set the switches to a specified state for operation in the XTP mode. Turning on the system power supply again will change the operation mode of ACM.
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ACM for Brick (No.002F)
EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
15 TEST BIT Cable (Serial Side Port Connection)
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Connect the Test BIT Cable C to the connector hole in the right side of ACM only when a computer is connected to the system. Handle the connector and cable with care: The connector is small and the cable is thin, and they are easily damaged.
Reference Materials:
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- Refer to Section 3.3 for the connections of exclusive harnesses A , B and C . - Refer to "2. BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS" for the locations of the connectors of ACM.
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ACM for Brick (No.002F)
EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
CN1 1 3 5 7 9 10 11 13 15
2 4 6 8
12 14 16
2 4 6 8
1 3 5 7 9 10 12 11 14 13 16 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Test Bit Cable C
System Harness B
MS-CAN-L MS-CAN-H NC NC NC NC Start TESTB2 TESTB1 TESTB0 PC-NAVI NAVI-PC RV SW ACC PowerGround Battery
8 6 4 2 7 5 3 1
2 4 6 8 1 3 5 7
TH08FW (White) 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
Serial Side Port
ZHR06(JST )
TH08MW (White)
PC-NAVI NAVI-PC TESTB2 TESTB1 TESTB0 NC NC NC
ACM
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TK16FGY (Gray)
6 5 4 3 2 1
PC-NAVI NAVI-PC TESTB2 TESTB1 TESTB0 ACC PowerGround Battery
NC PC-NAVI NAVI-PC TESTB2 TESTB1 TESTB0
6 5 4 3 2 1
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Dengen Box & DCU
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3.3 Dengen Box, DCU, and Wire Harness Connection Assignments
Molex:30700-1244
TH16FW (White)
2 4 6 8 10 12 14 16
1 3 5 7 9 11 13 15
DCU-24pin 1 3 5 7 9 11 13 15 17 19 21 23
2 4 6 8 10 12 14 16 18 20 22 24
TH24FW (White) 2 4 6 8 10 12 14 16 18 20 22 24
1 3 5 7 9 11 13 15 17 19 21 23
26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56
25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55
25 MS-CAN_H 26 MS-CAN_L
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pin 27-56 are omitted.
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13
2 3 4 5 6 7
8 9 10 11 12
J1 13
14 15 16 17 18 19 20
14 15 16 17 18 19 20
21 22 23
21 22 23
24
24
1 2 3 4 5 6 7 8 9 10 11 12
Molex:30700-1100 (Gray) 25 30 26 33 28 27 32 31 34 29
Rear Camera + Rear Camera Rear Camera Shield N/C Video Enable (DISP Enable) DVD Video + DVD Video DVD Shield DISP-NAVI(RXD) NAVI-DISP(TXD)
J2 25 26 27 28 29
30 31 32 33 34
30 31 32 33 34
35 36 37 38 39 40 41 42
43 44 45 46 47 48 49 50
43 44 45 46 47 48 49 50
1 2 3 4 5 6
7 8 9 10 11 12
25 26 27 28 29
Molex:30700-1167 (Gray) 38 39 45 46 47 35 36 43 44 37 41 42 40 48 49 50
Phone Mono (+) Phone Mono (-) Microphone In (+) Microphone In (-) Mono Audio Shield Stereo In 1 L (+) Stereo In 1 L (-) Stereo In 1 R (+) Stereo In 1 R (-) Stereo In 1 Audio Shield Stereo In 2 L (+) Stereo In 2 L (-) Stereo In 2 R (+) Stereo In 2 R (-) MS-CAN_H MS-CAN_L
J3 35 36 37 38 39 40 41 42
120Ω Molex:30700-1121 (Black) 1 3 9 2 8 7 5 6 12 11 4 10
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26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56
Battery PowerGround ACC RUN (ILL) START (IGN) Door Open (SYSC0) RV SPEED ILL (SYSC1) PKB ACC CONT (RVRST)
TH32FW (White)
DCU-32pin 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55
1 3 10 14 12 13 6 16 15 17 21
Battery Aux 3 (+) Aux 3 (-) Audio shield Aux3 Enable/Clip Detect N/C Switched +B Power LF Speaker (+) LF Speaker (-) RF Speaker (+) RF Speaker (-) Power Ground RV Start SWC2 SWC2 + SWC1 + SWC1 N/C LR Speaker (+) LR Speaker (-) RR Speaker (+) RR Speaker (-) Audio Shield
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2 4 6 8 10 12 14 16
1 2 14 3 7 4 5 8 21 11 12 13 6 15 16 17 18 19 20 9 22 10 23 24
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1 3 5 7 9 11 13 15
Harness A
Battery PowerGround ACC RUN START Door Open (SYSC0) RV SPEED ILL (SYSC1) PKB NC NC ACC CONT NC MS-CAN_H MS-CAN_L
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CN2
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Battery Rear Camera + Rear Camera Rear Camera Shield
NC PowerGround Disp Enable DVD Video In+ DVD Video InDVD Video Shield DISP-NAVI (Tx) NAVI-DISP (Rx)
Not connected
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4pin 1 2 3 4
1
Battery MS-CAN_H MS-CAN_L PowerGround
2 3
Not connected
4
10pin 9 5 6 12 7 8 10 11 13 14
3-5
Battery MS-CAN_H MS-CAN_L PowerGround MSG CENTER SW MSG CENTER RTN. HAZARD SW Traction Control SW SRS PADI Indicator In SRS PADI Indicator Return
5 10 6 11 7 12
Not connected
8 13 9 14
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ACM for Brick (No.002F)
EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
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3.4 Dengen Box Operating Instructions - Power (On and off) Sequences
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3.4.1 Power ON procedure
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(1) Connect the devices as shown in the system connection diagram (reference Section 3.1). (2) Before activating the power supply, check the switches on the Dengen Box: - B+, ACC SWs: OFF (levers must be down). - Ignition key SW: Set to Door OPEN or OFF. - Rev, ILL, PKB SWs: OFF (levers must be down). - TEST BITS SWs (B0/B1/B2): Either Eng. Eval mode (Down/Up/Up) or XTP mode (Up/Up/Down). - VEHICLE SPEED SW: Set to the stop status. (3) Supply 13.5 V DC from the power supply to the Dengen Box. (4) Turn the B+ switch on. This will supply the battery + power to each unit. (5) Turn the key switch clockwise to the ACC position. The splash screen (Ford logo) will soon appear in the display, and the system will begin to operate. The signal from the key switch is input to DCU, converted to an MS-CAN command, and input to each module, such as ACM: The power supplies of each module, including ACM, will then turn on or off.
3.4.2 Power OFF procedure
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(1) Turn the ignition key SW counterclockwise to the Door OPEN position. The display screen will soon disappear, and the system will end operations. (2) Make sure that the ammeter of the power supply reads 10 mA or less before turning the B+ switch off. The current will not decrease immediately because the HDD is operating inside the ACM: Turning the B+ switch off without checking the reading on the ammeter could cause the HDD to crash.
TEST BITS SWs (B0/B1/B2)
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Rev, ILL, PKB SWs
Dengen Box
Switch position:
OFF ACC RUN START B+
ACC
KEY POSITION B0
B1
B2
↑ = ON(Up) ↓ = OFF(Down)
POWER SW Rev GROUND B+
ILL
PKB
TEST BIT SW
ACC
VEHICLE SPEED SW
IGNITION KEY SW
VEHICLE SPEED SW
B+, ACC SWs IGNITION KEY SW
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3.5 Software Operation Summary
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3.5.1 Hyper Terminal Setup
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The Hyper Terminal is used for all communication with the Audio Control Module (ACM). Communication is established between the Hyper Terminal and the ACM through the serial side port connector that is part of the wire harness assembly. (Refer to 15 in section 3.2) The Hyper Terminal is a standard accessory on MS-Windows based PC's and laptops. Procedure for establishing Hyper Terminal on a LapTop or PC for communication with the Navigation Radio: 1 2 3 4 5
Start All Programs Accessories Communication Hyper Terminal
9600 8 None 1 None
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Bits/second: Data Bits: Parity: Stop Bits: Flow Control:
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The settings on the Hyper Terminal are as follows:
It is possible to record all activity while the ACM is connected to the Hyper Terminal. Procedure for initiating the logging of data (Do not turn on ACM until this procedure is completed.): Open the Hyper Terminal Program Select TRANSFER at the top of the Hyper Terminal window. Select CAPTURE TEXT from the TRANSFER menu. Verify desired filepath Click on START Power up ACM per standard procedure Shut down Hyper Terminal after ACM is powered down.
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1 2 3 4 5 6 7
It's recommended that this information may be archived for future reference. Appendix A-1 provides specific details and examples of the software commands used in this manual.
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3.5.2 XTP Mode
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XTP refers to eXchange Transfer Protocol and is used to communicate with the ACM.
XTP mode is established by attaching the serial side port connector (Reference 15 in Section 3.2) to the serial side port on the right side of the ACM. The serial side port is the lower of the two ports on the right-side of the ACM. Attach the serial side port connector before turning the ACM on.
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XTP mode is accessed by setting test bits B0, B1, and B2 on the Dengen Box to the following positions:
B0: ON(Up) B1: ON(Up) B2: OFF(Down)
OFF ACC RUN START B+
ACC
KEY POSITION B0
B1
B2
POWER SW Rev
ILL
PKB
TEST BIT SW
ACC
VEHICLE SPEED SW
Switch position: ↑ = ON(Up) ↓ = OFF(Down)
nf
GROUND B+
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Dengen Box
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IGNITION KEY SW
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XTP communication is performed using the Hyper Terminal. Please reference section 3.5.1 for the Hyper Terminal Set-up.
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CAN commands are executed using the Ford Diagnostic Engineering Tool (DET).
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The Audio Control Module can be accessed through a CAN connection (Reference 6 in Section 3.1).
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3.5.3 CAN Communications
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4. DIAGNOSIS / REPAIR / VALIDATION
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This section of the service manual provides the necessary details for diagnosing, repairing, and validating the ACM.
4.1 ACM Diagnosis / Repair / Validation Flowchart
Has Temporary ACM ID been assigned?
No
Assign Temporary ACM ID (Section 4.3.4)
No
Perform Repair Validation (Section 4.4.1)
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This section of the service manual provides the necessary flowcharts for understanding and performing the necessary diagnostics, repairs, and validations of the ACM.
Receive NG ACM
Can Problem be duplicated?
id
Yes
Yes
No
Proceed to Software Update. (Section 5)
No
Replace HDD (Section 4.3.2.3)
Repair Validation NG?
Perform ACM Diagnostics (Section 4.2)
Yes
Replace Navi Board (Section 4.3.2.8)
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Navi Board NG?
nf
Yes
No
Yes
Audio Board NG?
Replace Board?
No
No
Repair Audio Board (Section 4.3.3)
Yes
vi
Replace Audio Board (Section 4.3.2.9)
Yes
DVD Drive NG?
Replace DVD Drive (Section 4.3.2.12)
na
No
Yes
Is replacement HDD blank?
Xa
HDD NG?
Yes
No
Load New HDD with software (HDD Copier Owner's Manual) Yes
Replace Display&SW (Section 4.3.2.4)
Yes
Replace Structural Components (Section 4.3.2)
Display&SW NG?
No
Structural Components NG? No
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4.2 Diagnosis
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4.2.1 Summary of ACM Replaceable Parts
The assemblies that are the likely cause of ACM malfunctions can be divided into six groups as shown in the table below. The table also shows the replaceable parts in each assembly.
1
Navi PCB Assy
2
Audio PCB Assy
3
Replaceable parts Number in Part Description exploded view C14 Navi PCB for Brick
HDD Assy
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Assembly
C11
Audio PCB
C20
FFC 68pin for Brick
C17
HDD for Brick
id
Root cause
C12
HDD Connector PCB
C22 DVD Drive Assy
FAN Assy
6
Display Assy
DVD Drive Assy
C23
FFC 45pin
C24
FFC 40pin
C19
FAN with Bracket and Rubber
C15
Display&SW ASSY(G)
Display&SW ASSY(B) Display&SW ASSY(W) (for U228) Display&SW ASSY(W) (for U388)
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5
C18
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4
FFC 50pin
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4.2.2 Summary of Root Causes The table below summarizes probable root causes for malfunctioning ACM's.
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The indicates the location of the probable root cause.
If more than one portion may possibly be the root cause, numbers 1, 2 ... will be entered in the order of most probable root cause. Root Cause 3
Navi
Audio
HDD
2
The ACM does not boot
1
APP does not start
2
No map appears
2
D
No GPS signal reception
E
Abnormal behavior of the vehicle icon
F
Voice guidance operation is faulty
G
DVD drive does not operate
H
CD/DVD playback sound is faulty
I
DVD image is faulty (comp1)
FAN
Display
1
2
3
1
2
1
3
2
3
1
nf
2
Ripping operation is faulty
2
3
1
2
3
1
L
5.1ch & AUX1,2 speaker sound is faulty
2
1
M
2 1
2
O
Disc loading/eject operation is faulty Faulty microphone while in voice recognition mode No AM/FM radio reception
2
1
P
No satellite radio reception
2
1
Q
2
1
U
No traffic information reception Faulty microphone during telephone operation FES & LINE stereo input/output and telephone voice input/output is faulty Muting does not engage during ACC ON/OFF Steering switch operation is faulty
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DVD
2
JUKEBOX playback sound is faulty
na
6
1
J
T
5
1
K
S
4
1
id
B C
R
3
4
1
2
1
2
1
V
FAN operation is faulty
W
No rear camera image
2
X
SW or Touch panel operation is faulty
2
1
Illumination is faulty
1
2
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Brick Functions
2
A
N Audio Functions
1
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Navigation Functions
Malfunction phenomena
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Case
Y
2
4-3
1
1 3
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4.2.3 ACM Diagnostic Root Causes Case A: The ACM does not boot (No splash screen appears)
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* Reference Appendix A-8 for an example of the Splash screen.
Result Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to A2. Yes Repair or replace the AUDIO PCB. No GO to A3. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
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Step Cause and Remedy A1 - Replace the NAVI PCB per Section 4.3.2.8. - Does the ACM boot?
- Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Does the ACM boot?
A3
- Replace the FFC 68pin per Section 4.3.2.9. - Perform operation check.
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A2
Case B: APP does not start (The splash screen appears, but the main screen does not appear) * Reference Appendix A-8 for an example of the Main screen.
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Step Cause and Remedy B1 - Does the HDD failsafe screen appear 30 seconds after the splash screen appeared? (Reference Appendix A-8)
- Replace the HDD with an HDD that is loaded with software per section 4.3.2.3). - Does APP start?
B3
- Replace the HDD Connector PCB per Section 4.3.2.11. - Does APP start?
B4
- Replace the FFC 50pin per Section 4.3.2.11. - Does APP start?
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B2
Yes GO to B2. No GO to B3. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to B3. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to B4. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to B5. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Xa B5
Result
- Replace the NAVI PCB per Section 4.3.2.8. - Perform operation check.
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Case C: No map appears.
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C3
id
C2
Result Yes GO to C2. No GO to "Case A: The ACM does not boot". - Does the opening screen appear at the startup? Yes (Reference Appendix A-8 for an example of the Main screen.) GO to C3. No GO to "Case B: APP does not start". - Can the Bezel diagnosis screen be displayed? Yes (Reference Appendix A-8 for an example of the Bezel diagnosis screen and GO to C4. the procedure for accessing the Bezel diagnosis screen.) No GO to "Case X: SW or Touch panel
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Step Cause and Remedy C1 - Does the splash screen appear at the startup? (Reference Appendix A-8 for an example of the Splash screen.)
- Execute the HDD TEST from the Bezel diagnosis screen. - Are the diagnosis results normal?
C5
- Replace the HDD with an HDD that is loaded with software per Section 4.3.2.3. - Execute the HDD TEST from the Bezel diagnosis screen. - Are the diagnosis results normal? - Replace the HDD Connector PCB and FFC 50pin per Section 4.3.2.11. - Execute the HDD TEST from the Bezel diagnosis screen. - Are the diagnosis results normal?
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C6
nf
C4
- Does the map appear?
C8
- Replace the NAVI PCB per Section 4.3.2.8. - Perform operation check.
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C7
operation is faulty". Yes GO to C7. No GO to C5. Yes GO to C7. No GO to C6. Yes GO to C7. No GO to C8. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to C8. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
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Case D: No GPS signal reception
-
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D3
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-
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D2
Result Yes GO to D3. No GO to D2. Reconnect the GPS antenna properly. Yes Is GPS signal being received? Repair is complete. Continue diagnostics No GPS received is indicated by a "No GPS" icon. Reference Appendix A-8 per ACM Diagnosis Flowchart 4.1. for a "No GPS" icon. No GO to D3. Move to a location where the necessary signal strength can be obtained. Yes Is GPS signal being received? There is no abnormality. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
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Step Cause and Remedy D1 - Is the GPS antenna connected properly?
- Is the time set on the GPS clock correct?
D5
- Execute GPS INFO from the Bezel diagnosis screen. - Are the diagnosis results normal?
D6
- Replace the NAVI PCB per Section 4.3.2.8. - Perform operation check.
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D4
GO to D4. Yes GO to D5. No GO to D6. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to D6. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
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Case E: Abnormal behavior of the vehicle icon
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Step Cause and Remedy Result E1 - Turn the product 45º to the right and 45º to the left. Yes - Does the vehicle mark turn 45º to the right and then 45º to the left, synchro- GO to E2. nized with the turning of the ACM? No GO to E3. E2 - Does the vehicle mark move erratically, such as continuously spinning? Yes GO to E3. No GO to E4. E3 - Replace the NAVI PCB per Section 4.3.2.8. and perform operation check. Yes - Is the vehicle mark behavior normal? Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No - Does the vehicle mark move during running?
E5
- Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the vehicle mark behavior normal?
E6
- Replace the NAVI PCB per Section 4.3.2.8. - Is the vehicle mark behavior normal?
E7
- Replace the FFC 68pin per Section 4.3.2.9. - Perform operation check.
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nf
E4
GO to E5. Yes There is no abnormality. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to E5. Yes Repair or replace the AUDIO PCB. No GO to E6. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to E7. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
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Case F: Voice guidance operation is faulty
- Replace the NAVI PCB per Section 4.3.2.8. - Is the voice guidance operation normal?
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F3
Result Yes GO to F3. No GO to F2. Yes Repair or replace the AUDIO PCB. No GO to F3. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
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Step Cause and Remedy F1 - Execute SPEAKER WALK from the Bezel diagnosis screen. (Reference Appendix A-8 for an example of the Bezel diagnosis screen and the procedure for accessing the Bezel diagnosis screen.) - Is the speaker walk normal? F2 - Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the voice guidance operation normal?
- Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the voice guidance operation normal?
F5
- Replace the FFC 68pin per Section 4.3.2.9. - Perform operation check.
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F4
GO to F4. Yes Repair or replace the AUDIO PCB. No GO to F5. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Case G: DVD drive does not operate.
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Step Cause and Remedy G1 - Replace the FFC 45pin per Section 4.3.2.13. - Is the DVD drive operating?
- Replace the FFC 40pin per Section 4.3.2.13. - Is the DVD drive operating?
G3
- Replace the DVD drive per Section 4.3.2.12. - Is the DVD drive operating?
Xa
na
G2
G4
- Replace the NAVI PCB per Section 4.3.2.8. - Perform operation check.
4-8
Result Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to G2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to G3. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to G4. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
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H4
-
- Replace the DVD drive per Section 4.3.2.12. - Is the CD/DVD playback sound normal?
H7
- Replace the FFC 40pin per Section 4.3.2.13. - Perform operation check.
Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to H6. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to H7. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Xa
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H6
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GO to H4. GO to H5.
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H5
Replace the NAVI PCB per Section 4.3.2.8. Perform operation check. Replace the FFC 45pin per Section 4.3.2.13. Is the CD/DVD playback sound normal?
id
- Replace the FFC 68pin per Section 4.3.2.9. - Is the speaker walk normal?
nf
H3
Result Yes GO to H5. No GO to H2. Yes GO to H5. No GO to H3. Yes GO to H5. No
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Step Cause and Remedy H1 - Execute SPEAKER WALK from the Bezel diagnosis screen. (Reference Appendix A-8 for an example of the Bezel diagnosis screen and the procedure for accessing the Bezel diagnosis screen.) - Is the speaker walk normal? H2 - Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the speaker walk normal?
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Case H: CD/DVD playback sound is faulty
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Case I: DVD image is faulty
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- Replace the FFC 40pin per Section 4.3.2.13. - Is the DVD image normal?
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I3
id
- Replace the DVD drive per Section 4.3.2.12. - Is the DVD image normal?
nf
I2
Result Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to I2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to I3. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
l
Step Cause and Remedy I1 - Replace the FFC 45pin per Section 4.3.2.13. - Is the DVD image normal?
- Replace the NAVI PCB per Section 4.3.2.8. - Is the DVD image normal?
I5
- Replace the FFC 68pin per Section 4.3.2.9. - Is the DVD image normal?
I6
- Repair the AUDIO PCB per Section 4.3.3. or replace the AUDIO PCB per Section 4.3.2.9. - Is the DVD image normal?
I7
- Replace the DISPLAY&SW Assy per Section 4.3.2.4. - Perform operation check.
Xa
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I4
GO to I4. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to I5. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to I6. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to I7. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
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Case J: Ripping operation is faulty
J5
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- Replace the HDD Connector PCB per Section 4.3.2.11. - Replace the NAVI PCB per Section 4.3.2.8. - Perform operation check.
GO to J4. Yes GO to J7. No GO to J5. Yes GO to J7. No GO to J6. GO to J7. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Xa
na
vi
J6 J7
id
J4
- Are the diagnosis results normal? - Replace the HDD with an HDD that is loaded with software per section 4.3.2.3). - Execute the HDD TEST from the Bezel diagnosis screen. - Are the diagnosis results normal? - Replace the FFC 50pin per Section 4.3.2.11. - Execute the HDD TEST from the Bezel diagnosis screen. - Are the diagnosis results normal?
nf
J3
co
J2
Result Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to J2. - Replace the FFC 45pin per Section 4.3.2.13. Yes - Is the ripping operation normal? Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to J3. Yes - Execute the HDD TEST from the Bezel diagnosis screen. (Reference Appendix A-8 for an example of the Bezel diagnosis screen and GO to J7. No the procedure for accessing the Bezel diagnosis screen.)
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Step Cause and Remedy J1 - Replace the FFC 40pin per Section 4.3.2.13. - Is the ripping operation normal? (Reference Appendix A-9 for an example of the Ripping operation.)
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- Replace the FFC 50pin per Section 4.3.2.11. - Execute HDD TEST from the Bezel diagnosis screen. - Are the diagnosis results normal?
K4
- Replace the HDD Connector PCB per Section 4.3.2.11. - Is the JUKEBOX playback sound normal?
K5
- Replace the NAVI PCB per Section 4.3.2.8. - Is the JUKEBOX playback sound normal?
K6
- Replace the FFC 68pin per Section 4.3.2.9. - Is the JUKEBOX playback sound normal?
K7
- Repair the AUDIO PCB per Section 4.3.3. or replace the AUDIO PCB per Section 4.3.2.9. - Perform operation check.
co
nf
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id
K3
GO to K4. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to K5. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to K6. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to K7. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Xa
na
vi
Result Yes GO to K5. No GO to K2. Yes GO to K5. No GO to K3. Yes GO to K5. No
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Step Cause and Remedy K1 - Execute HDD TEST from the Bezel diagnosis screen. (Reference Appendix A-8 for an example of the Bezel diagnosis screen and the procedure for accessing the Bezel diagnosis screen.) - Are the diagnosis results normal? K2 - Replace the HDD with an HDD that is loaded with software. - Execute HDD TEST from the Bezel diagnosis screen. - Are the diagnosis results normal?
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Case K: JUKEBOX playback sound is faulty
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L4
- Replace the NAVI PCB per Section 4.3.2.8. - Is the speaker sound normal?
L5
-
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L6
Replace the FFC 68pin per Section 4.3.2.9. Perform operation check. Replace the NAVI PCB per Section 4.3.2.8. Perform operation check.
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id
- Replace the FFC 68pin per Section 4.3.2.9. - Is the speaker sound normal?
nf
L3
Result Yes GO to L4. No GO to L2. Yes GO to L4. No GO to L3. Yes GO to L4. No
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Step Cause and Remedy L1 - Execute SPEAKER WALK from the Bezel diagnosis screen. (Reference Appendix A-8 for an example of the Bezel diagnosis screen and the procedure for accessing the Bezel diagnosis screen.) - Are the diagnosis results normal? L2 - Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Are the diagnosis results normal?
l
Case L: 5.1ch & AUX1,2 speaker sound is faulty
GO to L6. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to L5. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Case M: Disc loading/eject operation is faulty
Step Cause and Remedy M1 - Replace the FFC 45pin per Section 4.3.2.13. - Is the disc loading/eject operation normal?
Result
vi
Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
- Replace the DVD drive per Section 4.3.2.12. - Is the disc loading/eject operation normal?
M4
- Replace the NAVI PCB per Section 4.3.2.8. - Perform operation check.
per ACM Diagnosis Flowchart 4.1.
- Replace the FFC 40pin per Section 4.3.2.13. - Is the disc loading/eject operation normal?
Xa
M2
na
M3
GO to M4. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to M5. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to M6. Repair is complete. Continue diagnostics
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Case N: Faulty microphone while in voice recognition mode Result Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to N2. Yes Repair or replace the AUDIO PCB. No GO to N3. Repair is complete. Continue diagnostics
- Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the microphone voice recognition operation normal?
N3
- Replace the FFC 68pin per Section 4.3.2.9.
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N2
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Step Cause and Remedy N1 - Replace the NAVI PCB per Section 4.3.2.8. - Is the microphone voice recognition operation normal?
per ACM Diagnosis Flowchart 4.1.
Xa
na
vi
co
nf
id
- Perform operation check.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Case O: No AM/FM radio reception Result Yes GO to O3. No GO to O2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to O3. Yes There is no abnormality. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
tia
l
Step Cause and Remedy O1 - Are the AM/FM antennas connected properly?
- Reconnect the AM/FM antennas properly. - Is AM/FM radio broadcast being received?
O3
- Move to a location where the necessary signal strength can be obtained. - Is AM/FM radio broadcast being received?
id
en
O2
-
Xa
O7
nf
O6
co
O5
-
vi
-
na
O4
GO to O4. Execute Radio signal strength from the Bezel diagnosis screen. Yes (Reference Appendix A-8 for an example of the Bezel diagnosis screen and GO to O5. the procedure for accessing the Bezel diagnosis screen.) No Are the diagnosis results normal? GO to O6. Is the SEEK operation normal? Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to O7. Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional Yes check per Section 4.3.2.9. Repair or replace the AUDIO PCB. Is the SEEK operation normal? No GO to O7. Replace the NAVI PCB per Section 4.3.2.8. Repair is complete. Continue diagnostics Perform operation check. per ACM Diagnosis Flowchart 4.1.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Case P: No satellite radio reception Result Yes GO to P3. No GO to P2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to P3. Yes There is no abnormality. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
tia
l
Step Cause and Remedy P1 - Is the satellite radio antenna connected properly?
- Reconnect the satellite radio antenna properly. - Is satellite radio broadcast being received?
P3
- Move to a location where the necessary signal strength can be obtained. - Is satellite radio broadcast being received?
id
en
P2
-
P8
-
Xa
P7
nf
P6
co
P5
-
vi
-
na
P4
GO to P4. Execute SDARS signal strength from the Bezel diagnosis screen. Yes (Reference Appendix A-8 for an example of the Bezel diagnosis screen and GO to P5. the procedure for accessing the Bezel diagnosis screen.) No Are the diagnosis results normal? GO to P6. Is the SEEK operation normal? Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to P7. Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional Yes check per Section 4.3.2.9. Repair or replace the AUDIO PCB. Is the SEEK operation normal? No GO to P7. Replace the NAVI PCB per Section 4.3.2.8. Yes Is the SEEK operation normal? Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to P8. Replace the FFC 68pin per Section 4.3.2.9. Repair is complete. Continue diagnostics Perform operation check. per ACM Diagnosis Flowchart 4.1.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Case Q: No traffic information reception Result Yes GO to Q3. No GO to Q2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to Q3. Yes There is no abnormality. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
tia
l
Step Cause and Remedy Q1 - Is the satellite radio antenna connected properly?
- Reconnect the satellite radio antenna properly. - Is satellite radio broadcast being received?
Q3
- Move to a location where the necessary signal strength can be obtained. - Is satellite radio broadcast being received?
id
en
Q2
-
Q8
-
Xa
Q7
nf
Q6
co
Q5
-
vi
-
na
Q4
GO to Q4. Execute SDARS signal strength from the Bezel diagnosis screen. Yes (Reference Appendix A-8 for an example of the Bezel diagnosis screen and GO to Q5. the procedure for accessing the Bezel diagnosis screen.) No Are the diagnosis results normal? GO to Q6. Is the SEEK operation normal? Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to Q7. Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional Yes check per Section 4.3.2.9. Repair or replace the AUDIO PCB. Is the SEEK operation normal? No GO to Q7. Replace the NAVI PCB per Section 4.3.2.8. Yes Is traffic information being received? Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to Q8. Replace the FFC 68pin per Section 4.3.2.9. Repair is complete. Continue diagnostics Perform operation check. per ACM Diagnosis Flowchart 4.1.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Case R: Faulty microphone during telephone operation
- Replace the FFC 68pin per Section 4.3.2.9. - Perform operation check.
l
en
R2
Result Yes Repair or replace the AUDIO PCB. No GO to R2. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
tia
Step Cause and Remedy R1 - Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the microphone during telephone operation normal?
Case S: FES & LINE stereo input/output and telephone voice input/output is faulty
normal? - Replace the NAVI PCB per Section 4.3.2.8. - Are the FES & LINE stereo input/output and telephone voice input/output normal?
S3
co
nf
S2
Result
Yes Repair or replace the AUDIO PCB. No
id
Step Cause and Remedy S1 - Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Are the FES & LINE stereo input/output and telephone voice input/output
- Replace the FFC 68pin per Section 4.3.2.9. - Perform operation check.
GO to S2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to S3. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Case T: Muting does not engage during ACC ON/OFF
Result Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Xa
na
vi
Step Cause and Remedy T1 - Repair the AUDIO PCB per Section 4.3.3. or replace the AUDIO PCB per Section 4.3.2.9. - Perform operation check.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Case U: Steering switch operation is faulty
- Replace the NAVI PCB per Section 4.3.2.8. - Is the steering switch operation normal?
U3
- Replace the FFC 68pin per Section 4.3.2.9.
l
per ACM Diagnosis Flowchart 4.1.
id
- Perform operation check.
Case V: FAN operation is faulty
co
nf
Step Cause and Remedy V1 - Replace the FAN per Section 4.3.2.10. - Does the FAN operation return to normal?
- Repair the AUDIO PCB per Section 4.3.3. or replace the AUDIO PCB per Section 4.3.2.9. - Perform operation check.
Result
Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to V2. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
Xa
na
vi
V2
tia
U2
Result Yes Repair or replace the AUDIO PCB. No GO to U2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to U3. Repair is complete. Continue diagnostics
en
Step Cause and Remedy U1 - Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the steering switch operation normal?
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Case: W No rear camera image
W3 - Replace the NAVI PCB per Section 4.3.2.8. - Is the rear camera image normal?
nf
W4 - Replace the DISPLAY&SW Assy per Section 4.3.2.4. - Perform operation check.
l
id
en
W2 - Replace the FFC 68pin per Section 4.3.2.9. - Is the rear camera image normal?
Result Yes Repair or replace the AUDIO PCB. No GO to W2. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to W3. Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No
tia
Step Cause and Remedy W1 - Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional check per Section 4.3.2.9. - Is the rear camera image normal?
GO to W4. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
co
Case: X SW or Touch panel operation is faulty
Step Cause and Remedy X1 - Replace the DISPLAY&SW Assy per Section 4.3.2.4. - Is the SW or Touch panel operation normal?
- Replace the NAVI PCB per Section 4.3.2.8. - Perform operation check.
vi
X2
Result Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to X2. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
na
Case: Y Illumination is faulty
Result
Xa
Step Cause and Remedy Y1 - Replace the NAVI PCB per Section 4.3.2.8. - Is the illumination normal?
Y2
- Replace the DISPLAY&SW Assy per Section 4.3.2.4. - Perform operation check.
4-20
Yes Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1. No GO to Y2. Repair is complete. Continue diagnostics per ACM Diagnosis Flowchart 4.1.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l
4.3 Repair
tia
Do not use any components that have been dropped.
4.3.1 Diassembly / Assembly / Handling Precautions 4.3.1.1
Precautions When Handling DVD Drive
nf
- Ground all the equipment, measuring instruments, and tools, etc.
id
- The DVD drive incorporates many ICs and a laser pickup (hologram laser device). These components are susceptible to static electricity: If the static voltage is too high, they may be destroyed. Take thorough measures for grounding to prevent electrostatic damage.
en
Caution ! use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
- Lay out a conductive mat on work bench to ground it.
co
- Use an antistatic wrist strap (1 MΩ) to discharge static electricity from the body.
- Be aware that static electricity charged on clothes will not be discharged by anti-static wrist strap: Be careful that your clothes do not touch any semiconductor components, such as a laser pickup.
na
vi
- The DVD drive consists of many optical and precision parts, so do not replace, repair or store the mechanism in a place where the temperature or humidity is high, or in a dusty place. - If the laser beam strikes your eye, you could lose your eyesight: NEVER let laser beam near your eye, and do not expose your finger or skin to laser beam.
Xa
- Never supply electric power to a pickup whose laser output block (objective lens, etc.) is damaged. - Do not detach or reattach the DVD drive with power on: Doing so will break down the laser pickup. Be sure to turn power off before detaching or reattaching the DVD drive.
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DIAGNOSIS / REPAIR / VALIDATION
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l
- When handling the DVD drive, grasp its outer frame: Do not touch any other portions.
id
en
- The pickup lens is protected by a delicate, support spring. Never touch the pickup lens: If fingerprints, foreign object, etc. are on the lens, the performance will noticeably deteriorate.
co
nf
- Do not leave the DVD drive turned down for a long time, since it could adversely affect the pickup.
vi
- The DVD drive incorporates a strong magnetic circuit: Do not place any magnetic materials near the circuit. In particular, if an iron piece, pin or screw enters the drive block, the DVD drive could malfunction. If the DVD drive is left out, be sure to cover it with cloth, etc. Store the mechanism in an
na
antistatic bag, to prevent entrance of foreign object.
Xa
- The DVD drive has been adjusted with precision: Be careful that the DVD drive is not subject to impact from dropping or careless, improper handling.
- If there is any dust on the lens surface, use an air blow cleaner for camera, etc. to blow it off.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
4.3.1.2
Precautions When Handling HDD
tia
l
The HDD has a very delicate structure, which is susceptible to physical or electrical impact. When handling a single HDD unit, such as when replacing HDD, take great care to avoid any vibration, impact, condensation or static electricity. When storing HDD, avoid any place where the environment is likely to change, such as near entrance/exit or at window.
nf
id
en
- Spread a cushion at least 3 cm thick on work bench, place a conductive mat on the cushion, and ground it.
co
- Use a wrist strap to discharge static electricity charged on human body. For safety, insert a protective resistance of 1 MΩ between the human body and ground.
vi
- The static electricity discharged on clothes will not discharge through the wrist strap: Take care that no clothes come in contact with HDD.
na
- Ground all equipment , test equipment, tools, etc.
- When using a power screwdriver, use a low-impact type.
Xa
- Unpack HDD after leaving it for awhile in the work environment, in order to avoid condensation due to abrupt change in temperature.
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DIAGNOSIS / REPAIR / VALIDATION
en
tia
l
- Grasp the frame portions on the sides. Do not touch the connector pins.
- Do not hold HDD while pinching the top cover and PCB
co
nf
id
surface. This also applies to HDD before it is unpacked.
Xa
na
vi
- Handle HDDs one by one. Do not try to hold multiple HDDs at the same time, or to stack them.
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DIAGNOSIS / REPAIR / VALIDATION
id
na
vi
co
nf
- Take care that HDD is not subject to any impact from a fall or careless handling.
en
tia
l
- Place HDD with the PCB surface down. Never place it vertically.
- Do not bring any magnetic material near HDD.
Xa
- Do not place HDD near devices that generate magnetic field, such as speaker. - Use a screwdriver with the bit not magnetized.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
4.3.1.3
Precautions When Handling Fan Assy
tia
l
A precision bearing is used for the revolving portion of the fan. Do not touch the revolving portion, or allow the Fan Assy to fall: Doing so could damage the precision bearing, and result in noise.
nf
id
en
- Grasp the bracket of the Fan Assy.
vi
co
- Do not touch the revolving portion, even if it is in a plastic bag.
Xa
na
- Do not grasp the cable with the Fan Assy hanging down.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
en
tia
l
Caution when Removing Fan Assy from Bag
Xa
na
vi
co
nf
id
Initial Fan Assemblies for servicing are packed in long thin plastic bags and are difficult to remove. When removing the Fan Assy from such a bag, do not pull the cable. Use scissors to cut out the portion shown by the dotted lines, and remove the Fan Assy. Be careful not to cut or damage the cable.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Precautions When Handling Display&SW Assy
l
4.3.1.4
tia
Storage - Store displays where no water or foreign objects can enter. - Do NOT stack displays on top of each other.
Injury Prevention
en
- Wear gloves to prevent injury. - Do NOT drop displays.
ESD (Electro-Static Discharge) Prevention
id
To prevent ESD, do as follows: - A worker's hand or conductive tools must NOT touch connector pins on displays. - No foreign objects should be put in connectors. - Foreign objects must NOT be put in internal displays.
nf
Dust and Stain Prevention
co
Reduce dust level in working area, especially the level of metal particles, so that internal circuit will not short out and cause failure. Use finger stalls or soft, dust-free gloves in order to keep displays clean when handled for assembly.
Prevention of Adhesives / Grease Adhesion on Display Surface Be careful NOT to put any adhesives or grease on display surface: These can not be removed without losing quality level on display surface.
Avoiding Water Condensation
vi
Do NOT allow spots of water or other liquid on display. Wipe off any spot or spots of water mist on LCD panel gently with absorbent cotton or other cloth as soon as possible, or discoloration or stain may result. If water gets into display, it may damage display.
na
Prevention of Forces
Refrain from any strong shock such as dropping display from the work bench or knocking display against hard object. These may cause cracked panel, damage to FL or other problems.
Protecting Display Surface
Xa
Refrain from any excessive force, such as pushing the display surface: This could cause scratches or breakage of the panel, or a failure of the module.
Caution on Electricity Do NOT disconnect connector or battery while applying current.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Precautions when cleaning touch-panel display
tia
l
Recommended cloth: Basically a soft cloth, such as the ones used for wiping glasses, is ideal. A dry cloth made of fiber of micron unit is suitable material. Note: In case dirt still remains after wiping, wipe again with ethyl alcohol. Since marks will remain white after evaporating, they need to be wiped off again with dry soft cloth. * Make sure that the moisture from alcohol does not get inside the display panel.
Xa
na
vi
co
nf
id
en
[Prohibited: Things NOT to do when you wipe off the display] - Do not wipe the display with any detergent. We accept no responsibility for damage from detergent: This is because that some trace residue will possibly remain. - Do not wipe the surface on touch panels with solvent containing strong alkali. ---- Ingredient of AR coat, including SI compound, may be removed.
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
4.3.1.5
FFC Connector Handling Method and Instructions
tia
l
This navigation unit uses several types of FFC connectors: Plugging and unplugging FFC is different for each connector. Refer to the following and take great care that no connector is broken and no defective contact occurs.
FH12-xx-0.5SV series, 40 and 45-pin connectors
en
[FFC pull-out method] Push up the lock lever to unlock the connector, and then pull the FFC out vertically.
co
nf
id
[FFC insertion method (ZIF structure)] Set FFC so that its metallic contact faces away from the lock lever, insert it vertically into the connector until it stops, and then push down the lock lever.
FH12x-xx-0.5SH series, 50-pin connector
[FFC pull-out method] Push up the lock lever to unlock the connector, and then pull the FFC straight up and out.
Xa
na
vi
[FFC insertion method (ZIF structure, bottom surface contact)] Set FFC so that its metallic contact faces down, insert it straight into the connector until it stops, and then push down the lock lever.
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DIAGNOSIS / REPAIR / VALIDATION
l
FH28-series, 68-pin connector
en
Xa
na
vi
co
nf
id
[FFC insertion method (ZIF structure, bottom surface contact)] Set FFC so that its metallic contact faces down, and insert it into the connector from the oblique upper position. Insert the FFC until its tabs hook onto the notches for positioning FFC to connector, and then push down the lock lever.
tia
[FFC pull-out method] Push up the lock lever to unlock the connector. Lift the FFC slightly to release the tabs of FFC from the notch for positioning FFC to connector, and then pull the FFC obliquely upward and out.
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DIAGNOSIS / REPAIR / VALIDATION
Brackets
vi
co
nf
id
en
tia
4.3.2.1
l
4.3.2 Component and Circuit Board Replacement
Item Part Number Description
Qty
6584812100
Bracket R screws
2
C9
NAZ8794
ACM Bracket (R) for U377
1
NAZ8734
ACM Bracket (R) for U222
1
NAZ8744
ACM Bracket (R) for U228
1
6584812100
Bracket L screws
2
NAZ8793
ACM Bracket (L) for U377
1
NAZ8733
ACM Bracket (L) for U222
1
NAZ8743
ACM Bracket (L) for U228
1
Xa
C5
na
C5
C8
1. Remove the 2 Bracket R screws C5 and the Bracket R C9 . 2. Remove the 2 Bracket L screws C5 and the Bracket L C8 . 3. To assemble, reverse the disassembly procedure. NOTE: - When attaching the Brackets, fit the Bracket Alignment pins into the Bracket Alignment holes on the case, and then attach the Bracket screws. Tightening torque: 1.57 to 1.91 N·m - Continued on the next page.
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vi
co
nf
id
en
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DIAGNOSIS / REPAIR / VALIDATION
Xa
- The shapes of Brackets L and R are different depending on the vehicle model, but the disassembly/assembly procedures are the same for all vehicle models.
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DIAGNOSIS / REPAIR / VALIDATION
Seal
nf
id
en
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l
4.3.2.2
Item Part Number Description 6584813400
Seal
1
Xa
na
vi
co
C7
1. Remove the Seal C7 with your fingers. 2. To assemble, reverse the disassembly procedure.
Qty
NOTE: - Attach the Seal so that it does not overlap the heat sink holes, but making sure that it blocks the serial side port.
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DIAGNOSIS / REPAIR / VALIDATION
HDD
co
nf
id
en
tia
l
4.3.2.3
vi
Item Part Number Description
Qty
HDD Slider screws
2
C42 NQZ0601
Bracket SLIDER for HDD
1
na
C26 MJZ0482
C30 MJZ0801
HDD screws
4
C16 6584030600
HDD for Brick
1
1. Before starting this section, refer to "4.3.1.2 Precautions when Handling HDD". 2. Remove the 2 HDD Slider screws C26 , then the HDD Slider C42 using the Ground Strap. 3. Remove the 4 HDD screws C30 , then the HDD C16 . 4. To assemble, reverse the disassembly procedure. NOTE: - For proper alignment attach the HDD screws in the order of 1 to 4 . Tightening torque: 0.25 to 0.35 N·m - When assembling the HDD Slider, make sure the HDD Connector snaps into place before attaching the HDD Slider screws. Tightening torque: 0.335 to 0.385 N·m
Xa
CAUTION: When using a power screwdriver, use a low-impact type.
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DIAGNOSIS / REPAIR / VALIDATION
Display&SW Assy
en
tia
l
4.3.2.4
na
vi
co
nf
id
NOTE: - Although the shapes of DISPLAY&SW ASSY are different depending on model, the disassembly/assembly procedures are the same.
Xa
Item Part Number Description C34 MQZ0271
SPACER
Qty 1
1. Before starting this section, refer to "4.3.1.4 Precautions when Handling DISPLAY&SW ASSY". 2. Remove the Spacer C34 with your fingers.. - Continued on the next page.
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vi
co
nf
id
en
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DIAGNOSIS / REPAIR / VALIDATION
Item Part Number Description
Qty
Display&SW ASSY screws
6
C15 6585329400
Display&SW ASSY (B)
1
6585329300
Display&SW ASSY (G)
1
6585329500
Display&SW ASSY (W) (*1)
1
6585329700
Display&SW ASSY (W) (*2)
1
Xa
C26 MJZ0482
3. Remove the Brackets L and R, referring to "4.3.2.1 Removing/Assembling Brackets". 4. Remove the 6 DISPLAY&SW ASSY screws C26 and pull out the DISPLAY&SW ASSY C15 . 5. To assemble, reverse the disassembly procedure. NOTE: - When assembling the DISPLAY&SW ASSY: for proper alignment, first attach the DISPLAY&SW ASSY screws on both sides in the order of 1 to 4 . The order of attaching the screws at the bottom of DISPLAY&SW ASSY is not specified. Tightening torque: 0.335 to 0.385 N·m - Continued on the next page.
(*1) NA6W-4211WC (*2) NA6W-4220WC
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vi
co
nf
id
en
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DIAGNOSIS / REPAIR / VALIDATION
Xa
- If the NAVI PCB has been replaced, remove the protective cap from the board-to-board connector. - If the DISPLAY&SW ASSY has been replaced, remove the protective cap from the board-to-board connector on the back of the DISPLAY&SW ASSY. - When assembling, verify proper alignment of board-to-board connector. -
Make sure the 2 upper tabs on the back of the DISPLAY&SW ASSY are outside the Upper Case. Make sure the left and right bottom tabs on the back of the DISPLAY&SW ASSY are outside the Under Cover. Make sure the center bottom tab on the back of the DISPLAY&SW ASSY into the Under Cover. Securely insert the guides at the back of DISPLAY&SW ASSY into the Under Case. Continued on the next page.
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co
nf
id
en
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DIAGNOSIS / REPAIR / VALIDATION
Xa
- When the chassis positioning points have been fitted to the DISPLAY&SW ASSY, attach the DISPLAY&SW ASSY screws. - Continued on the next page.
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vi
co
nf
id
en
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DIAGNOSIS / REPAIR / VALIDATION
Xa
na
- Attach the spacer between the Upper Case screws on the left and right, making sure it blocks the gaps between the Upper Case and DISPLAY&SW ASSY, and the holes in the Upper Case. - Take care that the spacer does not overlap the Upper Case screws. - After attaching the spacer, press the entire surface with sufficient force so the spacer sticks sufficiently.
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DIAGNOSIS / REPAIR / VALIDATION
KNOB
co
nf
id
en
tia
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4.3.2.5
C51 PCZ3651
VOL KNOB for Ford-Brick VOL KNOB for LINCOLNBrick (*1) VOL KNOB for LINCOLNBrick (*2)
na
PCZ3661
vi
Item Part Number Description ROTARY KNOB for FordC50 PCZ3631 Brick ROTARY KNOB for PCZ3641 LINCOLN-Brick (*1) ROTARY KNOB for PCZ4851 LINCOLN-Brick (*2)
PCZ4861 C52 PCZ3671
Xa
PCZ3681 PCZ4871
TUNE KNOB for Ford-Brick TUNE KNOB for LINCOLNBrick (*1) TUNE KNOB for LINCOLNBrick (*2)
Qty 2 2
1. While holding the Rotary Knob C50 , pull out the Volume Knob C51 or Tune Knob C52 along with the Rotary Knob. 2. To assemble, reverse the disassembly procedure.
2
- Continued on the next page.
1 1 1 1 1 1
(*1) NA6W-4211WC (*2) NA6W-4220WC
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NOTE: - Securely push the Rotary Knob onto the indexed collar. - Securely push the Vol Knob or Tune Knob onto the D-shaped post. - Continued on the next page.
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- Perform a visual inspection to verify the knobs have been properly installed.
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Rear Cover
Item Part Number Description
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4.3.2.6
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Rear Cover screws
11
C46 QAZ2792
Rear Cover for Brick
1
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C26 MJZ0482
1. Remove the HDD Slider, referring to "4.3.2.3 Removing/ Assembling HDD". 2. Remove the 11 Rear Cover screws C26 and remove the Rear Cover C46 . 3. To assemble, reverse the disassembly procedure.
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CAUTION: - When removing or assembling the Rear Cover, avoid dropping screws into the ACM.
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NOTE: - When assembling the Rear Cover, fit the Alignment pins of the Upper Case into the Alignment holes in the Rear Cover, and then attach the Rear Cover screws. Tightening torque: 0.335 to 0.385 N·m
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DIAGNOSIS / REPAIR / VALIDATION
Separating Chassis (into Upper Case and Under Case)
Item Part Number Description
Upper Case screws
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C26 MJZ0482
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4.3.2.7
Qty 4
CAUTION: - Be careful not to damage the FFCs. 9. Disconnect the 2 FFCs from the FFC connectors (FH12xx-0.5SV series) on the Navi PCB, and then separate the chassis into the Upper Case and Under Case. 10. To assemble, reverse the disassembly procedure.
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1. Remove the Brackets, referring to "4.3.2.1 Removing/ Assembling Brackets". 2. Remove the Seal, referring to "4.3.2.2 Removing/Assembling Seal". 3. Remove the HDD Slider, referring to "4.3.2.3 Removing/ Assembling HDD". 4. Remove the DISPLAY&SW ASSY, referring to "4.3.2.4 Removing/Assembling DISPLAY&SW ASSY". 5. Remove the Rear Cover, referring to "4.3.2.6 Removing/ Assembling Rear Cover". 6. Before starting this section, refer to "4.3.1.5 FFC Connector Handling Method and Instructions".
7. Remove the 4 Upper Case screws C26 . 8. Disengage the Snap Fits on the left and right of Upper Case, and then lift the Upper Case of chassis.
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NOTE: - Connect the FFCs so that the metallic contact surface is on the left, the blue side on the right. - Continued on the next page.
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45-pin FFC
40-pin FFC
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NOTE: - Check the fold of 45-pin FFC.
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- Check the fold of 40-pin FFC. - Continued on the next page.
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- When the case positioning points have been fitted to the Upper Case, attach the Upper Case screws. Tightening torque: 0.335 to 0.385 N·m
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Navi PCB
Item Part Number Description
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4.3.2.8
Qty
Navi PCB screws
6
C13 6584023500
Navi PCB for Brick
1
- Continued on the next page.
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C28 MJZ0533
1. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis". 2. Remove the 6 Navi PCBscrews C28 .
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Item Part Number Description
Navi PCB for Brick
Qty 1
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C13 6584023500
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DIAGNOSIS / REPAIR / VALIDATION
3. Rotate the Navi PCB C13 as shown in the figure.
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CAUTION: - Take care not to damage any parts on the PCB.
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4. Pull out the 68-pin FFC from the FFC Connector (FH28 Series) on the Navi PCB. 5. Pull out the 50-pin FFC from the FFC Connector (FH12xxx-0.5SH Series) on the Navi PCB. 6. To assemble, reverse the disassembly procedure.
NOTE: - Connect the 68-pin FFC and 50-pin FFC properly as in the figure. - When attaching the Navi PCB to the Under Case, fit the Alignment points (burring) of the Under Case into the screw holes in the Navi PCB, and then attach the Navi PCB screws. Tightening torque: 0.335 to 0.385 N·m - Continued on the next page.
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Item Part Number Description
EMC Gasket
2
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C25 MFZ0041
- After replacing the NAVI PCB, attach the EMC Gaskets C25 .
Qty
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CAUTION: - Attach the EMC Gaskets using the ends of the bracket shown in the figure as attachment references, making sure that they do not protrude from the bracket. - Do not use generally available double-sided adhesive tape for attachment.
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Audio PCB
Qty
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Item Part Number Description
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4.3.2.9
Under Cover screws
5
C45 QAZ2602
Under Cover
1
C20 EKZ0262
FFC 68pin for Brick
1
C11 -
Audio PCB
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C28 MJZ0533
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1. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis". 2. Remove the 5 Under Cover screws C28 . 3. Release the 4 snap fits between the Under Cover and Under Case, and then remove the Under Cover C45 . 4. Disconnect the 68-pin FFC C20 from the FFC Connector (FH28 series) on the Audio PCB. 5. Pull out the FAN cable form the FAN connector, and then remove the Audio PCB C11 .
NOTE: - After plugging in the FAN cable, lay out the surplus cable referring to the next page. - Connect the 68-pin FFC properly as in the figure. - When attaching the Under Cover to the Under Case, engage the snap fits securely in place (fit the 4 Alignment pins of Under Cover into the 4 Alignment holes on Under Case). - When attaching the Under Cover to the Under Case, fit the Alignment points (burring) of the Under Case into the screw holes in the Audio PCB, and then attach the Under Cover screws. Tightening torque: 0.335 to 0.385 N·m - Continued on the next page.
CAUTION: - Firmly grasp the housing when unplugging the FAN cable, and do not pull on the cable.
6. To assemble, reverse the disassembly procedure.
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- Set the FAN cable according to the figure. - Push any surplus FAN cable into the chassis from the direction of arrow A.
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Item Part Number Description
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4.3.2.10 Fan Assy
Qty
FAN ASSY screws
C19 6584030700
FAN w/ Bracket and Rubber
2
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C26 MJZ0482
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CAUTION: - Do not touch the fan rotating portion or drop the Fan Assy: Doing so could damage the precision bearing, which could result in noise.
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1. Before starting this section, refer to "4.3.1.3 Precautions When Handling Fan Assy". 2. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis". 3. Remove the Audio PCB, referring to "4.3.2.9 Removing/ Assembling Audio PCB". 4. Remove the 2 Fan Assy screws C26 and the Fan Assy C19 . 5. To assemble, reverse the disassembly procedure.
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NOTE: - Fan Assy screw tightening torque: 0.335 to 0.385 N·m - When the Fan Assy is replaced, the Rubber may rise on the new Fan Assy: If it does rise, push it in, and then attach the Fan Assy.
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Item Part Number
Description
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4.3.2.11 HDD Connector PCB
Qty
C22 EKZ0411
FFC 50pin
1
C26 MJZ0482
HDD Frame screws
C49 QAZ2961
Under Case
C26 MJZ0482
HDD Holder screws
4
C40 NQZ0482
HDD Frame
1
C41 NQZ0501
HDD Holder
1
C28 MJZ0533
HDD Connector PCB screws
2
C12 6584023600
HDD Connector PCB
1
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4 1
5. Remove the 4 HDD Holder screws C26 and the HDD Frame C40 and HDD Holder C41 . 6. Remove the 2 HDD Connector PCB screws C28 and the HDD Connector PCB C12 . 7. To assemble, reverse the disassembly procedure.
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1. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis". 2. Remove the Audio PCB, referring to "4.3.2.9 Removing/ Assembling Audio PCB". 3. Disconnect the 50-pin FFC C22 from the FFC Connector (FH12x-xx-0.5SV series) on HDD Connector PCB. 4. Remove the 4 HDD Frame screws C26 and the Under Case C49 .
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NOTE: - HDD Connector PCB screw tightening torque: 0.335 to 0.385 N·m - When attaching the HDD Holder to the HDD Frame, fit the Alignment pins of the HDD Frame into the Alignment holes in the HDD Holder, and then attach the HDD Holder screws (at all 4 points). Tightening torque: 0.335 to 0.385 N·m - When attaching the HDD Frame to the Under Case, fit the Alignment points (burring) of the Under Case into the screw holes in the HDD Frame, and then attach the HDD Frame screws (at all 4 points). Tightening torque: 0.335 to 0.385 N·m - Connect the 50-pin FFC properly as in the figure.
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4.3.2.12 DVD Drive Assy
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Item Part Number Description
Upper Case screws
4
C44 QAZ2772
Upper Case for Brick
1
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C26 MJZ0482
C18 6584686200
DVD Drive ASSY
1. Before starting this section, refer to "4.3.1.1 Precautions when Handling DVD Drive". 2. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis". 3. Remove the 4 Upper Case screws C26 , and then remove the DVD Drive Assy C18 from the Upper Case C44 . 4. To assemble, reverse the disassembly procedure.
Qty
1
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CAUTION: - When replacing the DVD Drive, replace the entire DVD Drive Assy (with FFC). - Hold only the DVD Bracket when handling the DVD Drive Assy. Do not touch the DVD Drive itself. - Take extra precaution when removing the 4 Upper Case screws: The DVD Drive Assy can fall and be damaged.
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NOTE: - When attaching the DVD Drive Assy to the Upper Case, fit the Alignment points (burrings) of the DVD Bracket into the screw holes in the Upper Case, and then attach the Upper Case screws (at all 4 points). Tightening torque: 0.335 to 0.385 N·m - Continued on the next page.
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4.3.2.13 FFC of DVD Drive Assy
Item Part Number
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When replacing the DVD Drive, replace the entire DVD Drive Assy (with FFC).
Description
Qty
Sheet for DVD
1
C35 MUZ2611
Sheet for DVD
1
C27 MJZ0521
DVD Drive screws
4
C23 EKZ0412
FFC 45pin
1
C24 EKZ0413
FFC 40pin
1
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C36 MUZ2631
1. Remove Sheet C36 and Sheet C35 with your fingers. 2. Remove the 4 DVD Drive screws C27 and the DVD Bracket. CAUTION: - When removing or assembling the DVD Drive, avoid dropping screws into the Drive. 3. Unplug the 45-pin FFC C23 and 40-pin FFC C24 from the connectors of the DVD Drive. 4. To assemble, reverse the disassembly procedure. - Continued on the next page.
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NOTE: - Connect the 45-pin FFC and 40-pin FFC properly as in the figure on the preceding page. - When attaching the DVD Bracket to the DVD Drive, pass the 45-pin FFC and 40-pin FFC through the openings in the DVD Bracket, fit the Alignment points of DVD Bracket (2 burring points at rear) into the screw holes in the DVD Drive, and then attach the DVD Drive screws first at rear in the order of 1 to 2 . The order of attaching the DVD Drive screws in front is not specified. Tightening torque: 0.335 to 0.385 N·m
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Sheet C35 - When aligning the edge a of press bent portion and the edge a of square hole in Sheet DVD C35 , attach the sheet over the FFC so that the cable opening in the DVD BRKT is blocked: Take care that the sheet does not overlap the press bent portion. After attaching the sheet, press the entire surface with sufficient force so the sheet sticks sufficiently. Sheet C36 - When aligning the edge b of press bent portion and the edge b of Sheet DVD2 C36 , the edge c of DVD BRKT and the edge c of Sheet DVD2 C36 : attach the sheets so that the cable opening in the DVD BRKT is blocked, but taking care that the sheet does not overlap the press bent portion. After attaching the sheet, press the entire surface with sufficient force so the sheet sticks sufficiently.
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4.3.3.1 CLARION Model No. EU-1289A-H
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LF This product is a lead free model. Lead free solder is used in PWB stamped LF mark. Please keep the following conditions when you repair.
SPECIFICATIONS
Frequency range:
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Power supply voltage: Dimensions(mm): Weight:
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PLL Frequeency synthesizer system AM 530kHz to 1710kHz FM 87.75MHz to 107.9MHz
*
*
Intermediate frequency:
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AM/FM10.7MHz AM Less than 35dBu (at 20dB S/N) FM Less than 10dBu (at 30dB S/N) Separation: FM More than 35+10/-10dB (400Hz) More than 30+10/-10dB (10kHz) S/N ratio: AM More than 50dB FM More than 58dB Auto tuning stop sensitivity: AM 35+5/-3dBu (540/990/1710kHz) FM 34+6/-4dBu (87.9/97.9/107.9MHz) Quieting sensitivity:
*
*
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DC13.2V(10.8V to 15.6V) Negative ground 172(W) x 43(H) x 147(D) 410g
NOTES
AM/FM Radio section Tuning system: Receive range:
2320.0 to 2322.5MHz
General
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1. Use lead free solder. * Koki's lead free solder S3X-55M 0.6mm (CLARION Parts No.642-0231-01) * Koki's lead free solder S3X-55M 1.0mm (CLARION Parts No.642-0231-02) 2. Use a nitrogen solder system. 3. Do not use "General solder" and "Lead free solder" together.
SIRIUS Radio tuner section
*
As for this model, the tuner of the DSP type is used. When you exchange it due to the tuner pack(BL101;880-2091I) or IC304 trouble, it is necessary to adjust for S-meter etc. Special JIG is necessary for an accurate adjustment. The procedure document for the exclusive use jig is appended to it. The following parts which have heat sink on the bottom face soldered to the PCB cannot be ex-changed. D611; ST70-27F-7072 Q581; 2SD1758TK Q614; 2SB1202FA IC201; SAF7730HV/N317 Manufactured under license from Dolby Laboratories. "Dolby", "Pro Logic ll" and the double-D symbol are trademarks of Dolby Laboratories. We cannot supply PWB with component parts in principle. When a circuit on PWB has failure, please repair it by component parts base. Parts which are not mentioned in service manual are not supplied. Specifications and design are subject to change without notice for further improvement.
COMPONENTS 1.
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Please make an operation test after replacement. 8. Cautions in handling flexible PWB Before working with a soldering iron, make sure that the iron tip temperature is around 270°C. Take care not to apply the iron tip repeatedly(more than three times)to the same patterns. Also take care not to apply the tip with force. 9. Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit. 10. Cautions in checking that the optical pickup lights up. The laser is focused on the disc reflection surface through the lens of the optical pickup. When checking that the laser optical diode lights up, keep your eyes more than 30cms away from the lens. Prolonged viewing of the laser within 30cms may damage your eyesight. 11. Cautions in handling the optical pickup The laser diode of the optical pickup can be damaged by electrostatic charge caused by your clothes and body. Make sure to avoid electrostatic charges on your clothes or body, or discharge static electricity before handling the optical pickup. 11-1. Laser diode The laser diode terminals are shorted for transportation in order to prevent electrostatic damage. After replacement, open the shorted circuit. When removing the pickup from the mechanism, short the terminals by soldering them to prevent this damage. 11-2. Actuator The actuator has a powerful magnetic circuit. If a magnetic material is put close to it. Its characteristics will change. Ensure that no foreign substances enter through the ventilation slots in the cover. 11-3. Cleaning the lens Dust on the optical lens affects performance. To clean the lens, apply a small amount of isopropyl alcohol to lens paper and wipe the lens gently.
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Before repair or inspection, make sure to follow the instructions so that customers and Engineers in charge of repair or inspection can avoid suffering any risk or injury.
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1. Use specified parts. The system uses parts with special safety features against fire and voltage. Use only parts with equivalent characteristics when replacing them. The use of unspecified parts shall be regarded as remodeling for which we shall not be liable. The onus of product liability (PL) shall not be our responsibility in cases where an accident or failure is as a result of unspecified parts being used. 2. Place the parts and wiring back in their original positions after replacement or re-wiring. For proper circuit construction, use of insulation tubes, bonding, gaps to PWB, etc, is involved. The wiring connection and routing to the PWB are specially planned using clamps to keep away from heated and high voltage parts. Ensure that they are placed back in their original positions after repair or inspection. If extended damage is caused due to negligence during repair, the legal responsibility shall be with the repairing company. 3. Check for safety after repair. Check that the screws, parts and wires are put back securely in their original position after repair. Ensure for safety reasons there is no possibility of secondary ploblems around the repaired spots. If extended damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company. 4. Caution in removal and making wiring connection to the parts for the automobile. Disconnect the battery terminal after turning the ignition key off. If wrong wiring connections are made with the battery connected, a short circuit and/or fire may occur. If extensive damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company. 5. Cautions in soldering Please do not spread liquid flux in soldering. Please do not wash the soldering point after soldering. 6. Cautions in soldering for chip capacitors Please solder the chip capacitors after pre-heating for replacement because they are very weak to heat. Please do not heat the chip capacitors with a soldering iron directly. 7. Cautions in handling for chip parts. Do not reuse removed chips even when no abnormality is observed in their appearance. Always replace them with new ones. (The chip parts include resistors, capacitors, diodes, transistors, etc).
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pin
6: PLL IN
: External Synchronization Input to Phase Detector. This pin is internally terminated to SGND with 50k Ω. The phase-locked loop will force the rising top gate signal of controller 1 to be synchronized with the rising edge of the PLLIN signal.
pin
7: FCB
: Forced Continuous Control Input. This input acts on both controllers and is normally used to regulate a secondary winding. Pulling this pin below 0.8V will force continuous synchronous operation.
pin
8: ITH 1
: Error Amplifier Output and Switching Regulator Compensation Point. The associated channels' current comparator trip point increases with this control voltage.
pin
9: S GND
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TROUBLESHOOTING
NG
Problem of B/U+5V : Q616, D613, IC605 ACC : Q301 B/U-DET : IC606
OK Check SYS +3.3V, 5V, 14V power
NG
OK Check Tuner +8.5V, 5V power
NG
Problem of SYS+14V : Q614, Q615 SYS+3.3, SYS+5V : IC501, Q501, Q502 Micom : IC301 Problem of Q541, D541, Q542, Q543
NG
Problem of DSP : IC201 / DAC : IC702
Problem of Q618, D615, IC604
OK NG
pin 11: ITH 2
: Error Amplifier Output and Switching Regulator Compensation Point. The associated channels' current comparator trip point increases with this control voltage.
pin 13: SENSE 2-
: The (-) Input to the Differential Current Comparator.
pin 14: SENSE 2+
: The (+) Input to the Differential Current Comparator. The ITH pin voltage and controlled offsets between the SENSE- and SENSE+ pins in conjunction with Rsence set the current trip threshold.
pin 15: RUN/SS 2
: Combination of soft-start, run control input and short-circuit detection timer. A capacitor to ground at this pin sets the ramp time to full output current. Forcing this pin back below 1.0V causes the IC to shut down the circuitry required for that particular controller. Latchoff overcurrent protection is also invoked via this pin as described in the Applications Information section.
pin 16: TG 2
: The High Current Gate Drive for The Top NChannel MOSFET. This is the output of floating driver with a voltage swing equal to INTVCC - 0.5V superimposed on the switch node voltage SW.
pin 17: SW 2
: Switch Node Connections to Inductor. Voltage swing at this pin is from a Schottky diode (external) voltage drop below ground to VIN.
pin 18: BOOST 2
: Bootstrapped Supplies to the Top Side Floating Driver. Capacitor is connected between the boost and switch pins and Schottky diode is tied between the boost and INTVCC pins. Voltage swing at the boost pins is from INTVCC to (VIN + INTVCC).
pin 19: BG 2
: The High Current Gate Drive for Bottom (Synchronous) N-Channel MOSFET. Voltage swing at this pin is from ground to INTVCC.
pin 20: P GND
: Driver Power Ground. Connects to the sources of bottom (synchronous) N-channel MOSFETs, anodes of the Schottky rectifiers and the (-) terminal(s) of CIN.
pin 21: INT VCC
: Output of the Internal 5V Linear Low Dropout Regulator and the EXTVCC Switch. The driver and control circuits are powered from this voltage source. Must be decoupled to power ground with a minimum of 4.7uF tantalum or other low ESR capacitor.
pin 22: EXT VCC
: External Power Input to an Internal Switch Connected to INTVCC. This switch closes
Problem of IC601, IC602, IC603, IC701
OK Check Mute circuit line
EXPLANATION OF IC
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Check 20kHz LPF Audio power
: Lnear Regulator Output. Capable of supplying 10mA DC with peak currents as high as 50mA.
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NG
pin 10: 3.3V OUT
pin 12: VO SENSE 2 : Error Amplifier Feedback Input. Receives the remotely-sensed feedback voltage for the controller from an external resistive divider across the output.
OK Check 20kHz LPF power
2: SENSE 1+
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pin
1: RUN/SS 1
: Combination of soft-start, run control input and short-circuit detection timer. A capacitor to ground at this pin sets the ramp time to full output current. Forcing this pin back below 1.0V causes the IC to shut down the circuitry required for that particular controller. Latchoff overcurrent protection is also invoked via this pin as described in the Applications Information section.
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pin
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051-3359-90 LTC3728LEGN#TRPBF Dual, 550kHz, 2-Phase Synchronous Step-Down Switching Regulator Terminal Description
: The (+) Input to the Differential Current Comparator. The ITH pin voltage and controlled offsets between the SENSE- and SENSE+ pins in conjunction with Rsence set the current trip threshold.
pin
3: SENSE 1-
pin
4: VO SENSE 1 : Error Amplifier Feedback Input. Receives the remotely-sensed feedback voltage for the controller from an external resistive divider across the output.
pin
5: PLL FLTR
: Small Signal Ground. Common to both controllers, this pin must be routed separately from high current grounds to the common (-) terminals of the COUT capacitors.
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OK Check output of DSP, DAC Audio
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Check B/U, ACC power
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No radio sound
: The (-) Input to the Differential Current Comparator.
: Filter Connection for Phase-Locked Loop. Alternatively, this pin can be driven with an AC or DC voltage source to vary the frequency of the internal oscillator.
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and supplies VCC power, bypassing the internal low dropout regulator, whenever EXTVCC is higher than 4.7V. See EXTVCC connection in Applications section. Do not exceed 7V on this pin.
pin 24: V IN
: Main Supply Pin. A bypass capacitor should be tied between this pin and the signal ground pin. : Bootstrapped Supplies to the Top Side Floating Driver. Capacitor is connected between the boost and switch pins and Schottky diode is tied between the boost and INTVCC pins. Voltage swing at the boost pins is from INTVCC to (VIN + INTVCC).
pin 26: SW 1
pin 27: TG 1
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1: ASDI 3
: IN : Audio serial data input. (LS/RS)
pin
2: ASDI 2
: IN : Audio serial data input. (C/SW)
pin
3: ASDI 1
: IN : Audio serial data input. (L/R)
pin
4: ASDI 0
: IN : Audio serial data input. (L/R)
pin
5: LR CK IN
: IN : Left/Right clock input.
pin
6: VDD
: - : Positive voltage supply.
pin
7: B CK IN
: IN : Bit clock input.
pin
8: VSS
pin
9: VDD
: - : Negative voltage supply.
: - : Positive voltage supply.
: Switch Node Connections to Inductors. Voltage swing at this pin is from a Schottky diode (external) voltage drop below ground to VIN.
pin 10: TEST
: The High Current Gate Drive for The Top NChannel MOSFET. This is the output of floating driver with a voltage swing equal to INTVCC - 0.5V superimposed on the switch node voltage SW.
pin 12: WDCK
: O : Watch doc clock output.
pin 13: PROC
: IN : The program will be stopped after the reset with input 0 to this terminal.
pin 11: MUTE b
: Open-Drain Logic Output. PGOOD is pulled to ground when the voltage on either VOSENSE pin is not within ±7.5% of its set point.
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051-3523-90 NJM2846DL3-18-TE1 Positive Voltage Regurator 1.8V
5 N.C 4 Power Outut 3 Ground 2 VCC 1 Control in, H = ON.
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051-5441-38 NJU7700F28
Precision Vlotage Detector 2.8V
5 N.C.
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OUTPUT 1 2 VDD 3 GND
: IN : For the test.
: IN : The master volume will be muted after the reset with input 0 to this terminal.
pin 14: VSS
: - : Negative voltage supply.
pin 15: VDD
: - : Positive voltage supply.
pin 16: SEL
: IN : HOST I/F selection. 0 = I2C.
pin 17: PLL VDD
: - : Positive voltage supply for the internal PLL.
pin 18: PLL VSS
: - : PLL ground.
nf
pin 28: PGOOD
pin
id
pin 25: BOOST 1
tia
Terminal Description
: The High Current Gate Drive for Bottom (Synchronous) N-Channel MOSFET. Voltage swing at this pin is from ground to INTVCC.
en
pin 23: BG 1
051-5841-90 NJU26203V-TE2 DOLBY PRO LOGIC DECORDER
4 N.C.
Terminal description
pin 19: VSS
: - : Negative voltage supply.
pin 20: VDD
: - : Positive voltage supply.
pin 21: X out
: O : Crystal connection.
pin 22: X in
: IN : Ccrystal connection.
pin 23: VSS
: - : Negative voltage supply.
pin 24: VDD
: - : Positive voltage supply.
pin 25: RESET b
: IN : Reset signal input.
pin 26: TEST
: IN : For the test.
pin 27: TEST
: IN : For the test.
pin 28: TEST
: IN : For the test.
pin 29: AD1 / SDIN
: IN : Address input 1 (I2C) / Serial data input ( 4-line )
pin 30: AD2 / SSb
: IN : Address input 2 (I2C) / Slave select input ( 4-line )
pin 31: S CK
: IN : Sift clock input.
pin 32: SDA / SDO
:I/O: Serial data I/O (I2C) / Serial data output ( 4-line )
pin 33: VDD
: - : Positive voltage supply.
pin 34: M CK
: O : Clock pulse output.
pin 35: B CK
: O : Bit clock output.
pin 36: LR CK
: O : LR clock output.
pin 37: ASDO3
: O : Audio serial data output. (LS/RS)
pin 38: ASDO2
: O : Audio serial data output. (C/SW)
pin 39: ASDO1
: O : Audio serial data output. (L/R)
1: OUTPUT
: N channel open drain output, positive logic.
pin 40: ASDO0
: O : Audio serial data output. (LB/RB)
pin
2: VDD
: Positive supply voltage.
pin 41: VDD
: - : Positive voltage supply.
pin
3: GND
: Ground.
pin 42: VSS
: - : Negative voltage supply.
pin
4: NC
: Not in use.
pin 43: VSS
: - : Negative voltage supply.
pin
5: NC
: Not in use.
pin 44: VDD
: - : Positive voltage supply.
Xa
pin
4-61
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
V Split Time Out & Slope
TXD 1
Wakeup Mode Control
STB 8
RXD 4
D R I V E R
7 CAN H 6 CAN L
: IN : Serial data input.
4: LR CK IN
: IN : Left/Right clock input.
pin
5: RESET
: IN : Reset signal input.
pin
6: SMUTE EN
: IN : H = Soft mute enable.
pin
7: Auto Clock
: IN : Master clock frequency automatic setting.
pin
8: DIF 0
: IN : Audio data format selection.
pin
9: DIF 1
: O : Audio signal right channel output.
pin 11: A out L
: O : Audio signal left channel output.
pin 12: V COMMON
: O : Common voltage output.
pin 14: VDD pin 15: DEM
: - : Negative voltage supply.
pin 16: DZF out
GND 2
: IN : Audio data format selection.
pin 10: A out R
pin 13: VSS
Multiplex
: - : Positive voltage supply. : IN : De-emphasis enable command input.
: O : Data zero input detection flag output.
051-6741-00 AK4126 Terminal Description 1: TXD
: transmit data input; reads in data from the CAN controller to the bus line drivers.
pin
2: GND
: ground.
3: VCC
: supply voltage.
pin
4: RXD
: receive data output; reads out data from the bus lines to the CAN controller.
pin
5: SPLIT
: common-mode stabilization output.
pin
6: CANL
: LOW-level CAN bus line.
pin
7: CANH
: HIGH-level CAN bus line.
pin
8: STB
: standby mode control input.
Terminal Description
: - : Not in use.
2: TEST
: IN : For the test.
pin
3: I LR CK
: IN : Left/Right clock input for the input signal.
pin
4: I BI CK
: IN : Bit clock input for the input signal.
pin
5: D VDD
: - : Positive voltage supply for the digital section.
pin
6: D VSS
: - : Digital ground.
pin
7: TEST
: IN : For the test.
pin
8: SDTI 1
: IN : Audio serial data input.
pin
: IN : Audio serial data input. : IN : Audio serial data input.
pin 11: I DIF 0
: IN : Input data format select. Refer Table 1.
pin 12: I DIF 1
: IN : Input data format select. Refer Table 1.
pin 13: I DIF 2
: IN : Input data format select. Refer Table 1.
8 VCC
pin 14: TEST
: IN : For the test.
S CK 0 2
7 S CK 1
pin 15: TEST
: IN : For the test.
S DA 0 3
6 S DA 1
pin 16: NU
: - : Not in use.
5 EN
pin 17: TEST
: IN : For the test.
co
9: SDTI 2
NC 1
I2C-bus repeater
vi
GND 4
24bit 192kHz 2ch DAC
na
8 DIF 0 9 DIF 1
051-6739-80 AK4388VT-E2
Bit CK 2 DI 3 LR CK 4
Audio data interface
Xa
RESET 5 S MUTE 6 ACKS 7
DAC
DAC
LPF LPF
CONTROL
M CK 1
10 A out R 11 A out L 12 13 14 15 16
VCOM VSS VDD DEM DZF
Terminal Description pin
1: NU
pin
pin 10: SDTI 3
051-6654-90 PCA9515ADGKR
pin
pin
nf
pin
Asynchronous Sample Rate Converter
id
pin
l
3: D IN
pin
en
SPLIT 5
pin
tia
High speed CAN transceiver
3 VCC
051-6653-90 TJA1040T/N1
1: M CK IN 2: B CK IN
: IN : Master clock input. : IN : Bit clock input.
4-62
pin 18: TEST
: IN : For the test.
pin 19: UN LOCK
: O : Unlock status pin.
pin 20: D VDD
: - : Positive voltage supply for the digital section.
pin 21: D VSS
: - : Digital ground.
pin 22: S MUTE
: IN : The soft muting command input.
pin 23: DITHER
: IN : H = Dither on, L = Dither off.
pin 24: PDN
: IN : Power down & reset signal input.
pin 25: SMT 0
: IN : Soft mute time selection. Refer Table 5.
pin 26: SMT 1
: IN : Soft mute time selection. Refer Table 5.
pin 27: DEM 0
: IN : De-emphasis frq. selection. Refer Table 6.
pin 28: DEM 1
: IN : De-emphasis frq. selection. Refer Table 6.
pin 29: PM
: IN : H = 4ch Mode. L = 6ch Mode.
pin 30: O BIT 0
: IN : Bit length selection for the output data. Refer Table 4.
pin 31: O BIT 1
: IN : Bit length selection for the output data. Refer Table 4.
pin 32: TEST
: IN : For the test.
pin 33: NU
: - : Not in use.
pin 34: TEST
: IN : For the test.
pin 35: TEST
: IN : For the test.
pin 36: TEST
: IN : For the test.
pin 37: O DIF 1
: IN : Output data format select. Refer Table 3.
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
: O : Audio serial port.
data output for the output
: O : Audio serial port.
data output for the output
: O : Audio serial port.
data output for the output
pin 40: SDTO 2 pin 41: SDTO 1
Table 4. Output audio interface format 2 (output port) OBICK Frequency MSB justified,I2S / LSB justified >=32fso / 64fso
16bit
>=36fso / 64fso
18bit
>=40fso / 64fso >=48fso / 64fso
pin 42: TEST
: IN : For the test.
pin 43: D VSS
: - : Digital ground.
pin 44: D VDD
: - : Positive voltage supply for the digital section.
OBIT 1 ( pin 31 )
SDTO
OBIT 0 ( pin 30 )
l
: IN : Output data format select. Refer Table 3.
pin 39: SDTO 3
L
L
L
H
tia
pin 38: O DIF 0
Table 5. Soft mute Period
20bit
H
L
24bit
H
H
SMT 1 ( pin 26 )
1024 / fso ( sec )
SMT 0 ( pin 25 )
L
L
L
H
pin 45: O BI CK
: IN : Audio bit clock input for the output port.
pin 46: O LR CK
: IN : Audio LR clock input for the output port.
4096 / fso ( sec )
H
L
pin 47: TEST
: IN : For the test.
8192 / fso ( sec )
H
H
pin 48: NU
: - : Not in use.
pin 49: NU
: - : Not in use.
pin 50: TEST
: IN : For the test.
DEM 1 ( pin 28 )
DEM 0 ( pin 27 )
pin 51: TEST
: IN : For the test.
pin 52: D VDD
: - : Positive voltage supply for the digital section.
pin 53: D VSS
: - : Digital ground.
pin 54: PLL 2
: IN : PLL mode selection. Refer Table 2.
pin 55: PLL 1
: IN : PLL mode selection. Refer Table 2.
pin 56: PLL 0
: IN : PLL mode selection. Refer Table 2.
pin 57: TEST
: IN : For the test.
en
2048 / fso ( sec )
Table 6. De-emphasis Filter Frequency Frequency 44.1kHz
id
9 3 A
10 3 B2
11 3 B1
12 4 A
LOGIC
13 4 B2
: O : PLL filter output.
14 4 B1
pin 61: FILT
: - : Not in use.
H
15 OE_
: - : Positive voltage supply for the analog section.
pin 64: NU
L
H
16 VCC
pin 60: A VDD
: - : Analog ground.
H
32kHz
nf
: - : Not in use.
: O : For the test.
H
48kHz
co
: IN : For the test.
pin 59: NU
pin 63: TEST
L
L
051-7548-90 TC74LCX257FT-ELK QUAD 2-CHANNEL MULTIPLEXER
pin 58: TEST
pin 62: A VSS
OFF
L
vi L
H
L
24/16bit, I2S compatible / >=48 or 32fsi
L
H
H
24bit, LSB justified / >=48fsi
H
L
L
na
PLL 2 (pin 54)
PLL 1 (pin 55) L
L
L
L
H
16kHz to 192kHz / depending on Table 1
L
H
L
8kHz to 192kHz / 32fsi
H
L
L
8kHz to 192kHz / 64fsi
H
L
H
8kHz to 192kHz / 64fsi
H
H
H
Xa
L
8kHz to 192kHz / depending on Table 1
ODIF 1 ( pin 37 )
ODIF 0 ( pin 38 )
LSB justified
L
L
MSB justified
H
L
I2S compatible
H
H
7 2A
GND 8
6 2 B2 OE_
S
A port = B 1 port
L
L
A port = B 2 port
L
H
Disconnect
H
L
Disconnect
H
H
051-9427-90 BR24L32FV-WE2
I2C Bus Serial EEPROM
Terminal Description
Table 3. Output audio interface format 1 (output port) SDTO format
5
Function
PLL 0 (pin 56)
8kHz to 96kHz / depending on Table 1
2 B1
Function table
Table 2. PLL setting (input port) ILRCK frequency / IBICK frequency
4
H
1A
L
L
3
L
L
1 B2
L
20bit, LSB justified / >=40fsi
2
16bit, LSB justified / >=32fsi 24/20bit, MSB justified / >=48fsi
IDIF 0 ( pin 11 )
1 B1
IDIF 1 ( pin 12 )
1
IDIF 2 ( pin 13 )
SDTI format / IBICK frequency
S
Table 1. Input audio interface format (input port)
4-63
pin
1: A
0
: IN : Address input.
pin
2: A
1
: IN : Address input.
pin
3: A
2
pin
4: GND
: IN : Address input. : - : Ground.
pin
5: S DA
:I/O: Serial data input/output.
pin
6: CK
: IN : Clock pulse input.
pin
7: Write Protect
: IN : Write protect signal input.
pin
8: VCC
: - : Positive voltage supply.
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
[NOTE] When this IC is exchanged, it is necessary to write the program because the program is not written in this IC. Terminal Description for "EU-1289A-H"
: O : Not in use.
pin 51: RESET# (IDM)
: O : IDM reset output.
pin 52: BLEND (IDM)
: IN : IDM blend input.
pin 53: RESETN(SAF)
: O : SAF7730 reset output.
pin 54: RDS DATA 1
: IN : RDS data input.
tia
Audio CPU
l
pin 50: NU
052-0318-00 M3087LFYBGP
pin 55: Switched B+ ON : O : Switched B+ ON signal output.
pin
1: NU
: O : Not in use.
pin
2: NU
: O : Not in use.
pin
3: TUNER SD
:I/O: Serial data input/output to the tuner pack.
pin 56: System 14V ON : O : System 14V ON signal output. pin 57: DD Con ON
: O : DC TO DC Converter ON signal output.
4: TUNER SCK
: O : Serial data clock output to the tuner pack.
pin
5: NU
: O : Not in use.
pin 59: NU
: O : Not in use.
pin
6: GND
: - : Ground.
pin 60: VCC
: - : Positive voltage supply.
pin
7: NU
: IN : Not in use.
pin 61: NU
pin
8: NU
: O : Not in use.
pin 62: GND
pin
9: NU
pin 63: NU
: IN : VDD 5V detection.
pin 64: NU
pin 11: X out
: O : The crystal connection.
pin 65: NU
pin 12: GND
: - : Ground.
pin 66: NU
pin 13: X in
: IN : The crystal connection.
pin 14: VCC
: - : Positive voltage supply.
pin 15: NU
: - : Not in use.
pin 16: ACC IN
: IN : ACC ON flag input. : IN : Backup 9V detection.
pin 18: START DET
: IN : Start signal detection.
pin 19: NU
: O : Not in use.
pin 20: NU
: O : Not in use.
pin 21: NU
: O : Not in use.
: O : Not in use. : O : Not in use. : O : Not in use.
pin 68: NU
: O : Not in use.
pin 69: Sirius Ant Det 1 : IN : L = Sirius Antena shorts to the power supply.
pin 70: Sirius Ant Det 2 : IN : H = Sirius Antena shorts to the ground.
: IN : Stereo in 2 diagnosis input. L = No-connect.
pin 71: NU
: O : Not in use.
pin 72: NU
: O : Not in use.
pin 73: RDS CLK 1
: IN : RDS clock input.
pin 75: Enable (SDARS) : O : Sirius enable output. pin 76: NU
co
: O : uC output for Sirius D_T test.
pin 23: ST in 2 Diag
: O : Sirius TP.
: O : Not in use.
pin 74: RST N (SDARS): O : Sirius reset output.
pin 22: TX
pin 24: SIRIUS TEST
: O : Not in use.
pin 67: NU
nf
pin 17: BU 9V DET
: O : Not in use.
: - : Ground.
id
: O : Not in use.
pin 10: Vdd 5V Det
en
pin
pin 58: DD Con Fs Sel : O : DC TO DC Converter frequency select output.
: O : Not in use.
pin 77: NU
: O : Not in use.
pin 78: PDN (SRC)
: O : SRC reset output.
pin 25: ST in 2 Diag on : O : L = Stereo in 2 diagnosis ON.
pin 79: Unlock 1 (SRC) : IN : SRC 1 unlock signal input.
pin 26: FAN ON A
: O : H = Fan ON.
pin 80: NU
: O : Not in use.
pin 27: Common SCK
: O : DSP, Dolby, (IDM) IIS(SCL) clock pluse output.
pin 81: NU
: O : Not in use.
pin 82: AUX 1 Clip Det : IN : AUX 1 Clip Detection signal input.
:I/O: DSP, Dolby, (IDM) IIS(SCL) data input/output.
pin 29: M UART TX
: O : UART communication line to Navi-Microcomputer.
pin 84: AUX 3 Clip Det : IN : AUX 3 Clip Detection signal input. pin 85: NU
: O : Not in use.
pin 30: M UART RX
: IN : UART communication line to Navi-Microcomputer.
pin 86: SWC 1 IN
: IN : SWC 1 voltage input.
pin 87: SWC 2 IN
: IN : SWC 2 voltage input.
vi
pin 28: Common SDA
pin 31: NU
: O : Not in use.
pin 32: NU
: O : Not in use.
na
pin 33: SPPTX(SDARS) : O : UART communication line to Sirius. pin 34: SPPRX(SDARS) : IN : UART communication line to Sirius. pin 35: Primary LO Mut : O : Mute signal for Front-channel, AUX output. pin 36: Second LO Mut : O : Mute signal for Rear-channel, FES output. : O : Subwoofer right / Mono limiter.
pin 38: FAN ON B
: O : H = Fan speed is low.
pin 39: NU
: O : Not in use.
pin 40: Sub W L Lim
: O : Subwoofer left / Center limiter
pin 41: NU
: O : Not in use.
pin 42: NU
: O : Not in use.
pin 43: FR RR LIM
: O : Front / Rear limiter
Xa
pin 37: Sub W R Lim
pin 44: NU
: O : Not in use.
pin 45: DAC RESET
: O : Reset pulse output to the DAC.
pin 46: NU
: O : Not in use.
pin 83: AUX 2 Clip Det : IN : AUX 2 Clip Detection signal input.
pin 88: D_TX / TX
: O : Map TX select. L = Sirius, H = uC.
pin 89: Temp Sens
: IN : The temperature sensor signal input.
pin 90: NU
: O : Not in use.
pin 91: NU
: O : Not in use.
pin 92: NU
: O : Not in use.
pin 93: NU
: O : Not in use.
pin 94: GND
: - : Ground.
pin 95: WDC (Dolby)
: IN : Dolby Watchdog Clock input.
pin 96: VCC
: - : Positive voltage supply.
pin 97: VCC
: - : Positive voltage supply.
pin 98: EEPROM SCK
: IN : EEPROM serial clock input.
pin 99: EEPROM SDA
:I/O: EEPROM serial data input/output.
pin100: RESETb (Dolby) : O : Dolby reset output.
pin 47: AUX Ena 1 ON : O : AUX 1 Enable ON. pin 48: AUX Ena 2 ON : O : AUX 2 Enable ON. pin 49: AUX Ena 3 ON : O : AUX 3 Enable ON.
4-64
Xanavi confidential
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
1 2 3 4
1 2 3 4 5 6 7 8
5 6 7 8
9 10 1112 131415 16
AUX1(+) AUX1(-) AUX1 SHIELD AUX1 ENABLE CLIP DETECT AUX2(+) AUX2(-) AUX2 SHIELD AUX2 ENABLE CLIP DETECT
1 2 3 4 5 6 7 8
STEREO IN 1 L(+) STEREO IN 1 L(-) STEREO IN 1 AUDIO SHIELD PHONE MONO(+) PHONE MONO(-) STEREO IN 2 R(+) STEREO IN 2 L(+) STEREO IN 2 L(-)
J1
en
J3
J2
1 2 3 4 5
9 STEREO IN 1 R(+) 10 STEREO IN 1 R(-) 11 MICROPHONE IN(+)
nf
5 6 7 8
J4
12 13 14 15 16
MICROPHONE IN(-) MONO AUDIO SHIELD STEREO IN 2 R(-) MS-CAN H MS-CAN L
co
1 2 3 4
J1
J2
id
J3
J4
tia
l
CONNECTOR LAYOUT
6 7 8 9 10
1
RESERVED (REAR CAMERA +) 2 RESERVED (REAR CAMERA SHIELD) 3 DVD VIDEO(+) 4 VIDEO ENABLE 5 TXD 6 RESERVED (REAR CAMERA -) 7 DVD SHIELD 8 DVD VIDEO(-) 9 N.C 10 RXD
8 9 10 11 12
1 2 3 4 5 6 7
21 22 23 24
13
1 2 3 4 5
vi
14 15 16 171819 20
13 14 15 16 17
Xa
na
B/U AUX3(+) AUDIO SHIELD N.C SWITCHED B+POWER 6 REVERSE GEAR SENSE 7 AUX3 ENABLE CLIP DETECT 8 FRONT-SP-L(+) 9 REAR-SP-L(+) 10 REAR-SP-R(+) 11 FRONT-SP-R(+) 12 FRONT-SP-R(-)
POWER GND AUX3(-) START SWC2(-) SWC2(+)
18 SWC1(+) 19 SWC1(-) 20 21 22 23 24
N.C FRONT-SP-L(-) REAR-SP-L(-) REAR-SP-R(-) AUDIO SHIELD
4-65
Xanavi confidential
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
tia
l
EXPLODED VIEW/PARTS LIST
15
14
C
10
B A
17
13
en
18
16
3 7
1
20
id
6
C
co
A
nf
B
11
5 4 2 20
9
21
20
19
19
8
PART NO.
vi
NO.
12
DESCRIPTION
1
-----------
2
092-2228-60 ANT-RECEPT(AM/FM)
4 5 6 7
NO.
1
12
PART NO.
DESCRIPTION
331-4425-80 SHIELD CASE
Q'TY 1
1
13
331-4426-80 TUNER BRKT
1
1
14
331-4427-80 ANT BRKT
1
074-4032-08 OUTLET SOCKET
1
15
331-4428-80 CONNECTOR BRKT
1
074-4032-16 OUTLET SOCKET
1
16
331-4429-80 CONNECTOR BRKT
1
074-4032-10 OUTLET SOCKET
1
17
347-8359-00 SHIELD SHEET
1
074-4032-24 OUTLET SOCKET
1
18
714-2603-8B MACHINE SCREW(M2.6 x 3)
1
074-2245-68 OUTLET SOCKET(68P)
1
19
716-3614-00 IT SCREW(M2.5 x 5)
3
Xa
8
Q'TY
092-2233-00 ANT-RECEPT(SIRIUS)
na
3
MAIN PWB
9
880-2091I
AM/FM TUNER
1
20
073-0791-91 TERMINAL
5
10
941-0225-02 SIRIUS TUNER
1
21
276-0489-12 SETPLATE
1
11
331-4424-80 SHIELD CASE
1
4-66
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
ELECTRICAL PARTS LIST DESCRIPTION
REF No. PART No.
C248 C250 C251 C252 C254 C255 C256 C257 C258 C259 C260 C261 C262 C264 C265 C266 C267 C268 C270 C271 C272 C273 C274 C275 C276 C278 C279 C280 C281 C282 C283 C284 C285 C286 C287 C288 C289 C290 C291 C292 C293 C294 C295 C296 C297 C301 C302 C303 C304 C305 C306 C312 C314 C316 C320 C352 C401 C402 C403 C404
180pF CH 6.3V 4.7uF 5600pF K 5600pF K 100pF CH 1000pF K 1000pF K 25V 0.1uF 6.3V 4.7uF 25V 0.1uF 6.3V 4.7uF 0.1uF 6.3V 4.7uF 6.3V 22uF 25V 0.1uF 6.3V 47uF 25V 0.1uF 16V 470uF 6.3V 220uF M 25V 0.1uF 25V 0.1uF 3300pF K 3300pF K 3300pF K 3300pF K 3900pF K 3900pF K 100pF CH 100pF CH 100pF CH 100pF CH 150pF CH 150pF CH 150pF CH 150pF CH 0.022uF K 0.022uF K 0.47uF Z 0.47uF Z 0.47uF Z 0.47uF Z 1uF 1uF 1uF 1uF 25V 0.1uF 8pF D CH 8pF D CH 25V 0.1uF 6.3V 1000uF M 1000pF K 25V 0.1uF 25V 0.1uF 100pF CH 25V 0.1uF 6.3V 1000uF M 0.1uF 16V 10uF 0.1uF 16V 10uF
C405 C406 C407 C408 C409 C410 C411 C412 C413 C414 C415 C416 C417 C418 C419 C420 C421 C422 C431 C432 C433 C434 C435 C436 C441 C445 C446 C447 C448 C450 C451 C452 C501 C502 C505 C506 C507 C508 C509 C510 C511 C512 C513 C514 C515 C519 C520 C521 C522 C523 C524 C525 C526 C527 C528 C529 C530 C531 C532 C533
vi
na
Xa
4-67
168-1022-55 168-1045-56 168-1022-55 166-1007-50 166-1007-50 168-1022-55 166-1007-50 168-1022-55 168-1022-55 166-4701-50 166-4701-50 166-4701-50 166-4701-50 168-1045-56 043-0499-51 165-1073-15 168-1045-56 168-1022-55 168-6812-55 043-0309-92 166-1011-50 168-1045-56 168-1045-56 166-1011-50 168-1045-56 168-1045-56 168-1045-56 166-1011-50 166-1011-50 165-1063-35 165-1063-35 165-1063-35 168-1045-56 168-1022-55 166-3301-50 168-2212-55 166-3301-50 168-2212-55 168-1022-55 168-1045-56 168-1045-56 168-1045-56 168-1022-55 042-1774-90 178-1052-78 168-1022-55 042-1778-90 043-0567-90 042-1773-90 043-0559-90 168-1045-56 168-1022-55 168-1045-56 168-1022-55 042-1773-90 043-0559-90 168-1045-56 168-1022-55 178-3342-78 043-0603-90
DESCRIPTION 1000pF K 25V 0.1uF 1000pF K 10pF CH 10pF CH 1000pF K 10pF CH 1000pF K 1000pF K 47pF CH 47pF CH 47pF CH 47pF CH 25V 0.1uF 0.1uF 6.3V 100uF 25V 0.1uF 1000pF K 680pF K 10V 0.68uF 100pF CH 25V 0.1uF 25V 0.1uF 100pF CH 25V 0.1uF 25V 0.1uF 25V 0.1uF 100pF CH 100pF CH 16V 10uF 16V 10uF 16V 10uF 25V 0.1uF 1000pF K 33pF CH 220pF K 33pF CH 220pF K 1000pF K 25V 0.1uF 25V 0.1uF 25V 0.1uF 1000pF K 10V 47uF M 1uF 1000pF K 35V 330uF M 25V 22uF 6.3V 120uF M 6.3V 22uF 25V 0.1uF 1000pF K 25V 0.1uF 1000pF K 6.3V 120uF M 6.3V 22uF 25V 0.1uF 1000pF K 0.33uF 16V 10uF
en
id
166-1811-50 043-0560-90 168-5622-55 168-5622-55 166-1011-50 168-1022-55 168-1022-55 168-1045-56 043-0560-90 168-1045-56 043-0560-90 043-0499-51 043-0560-90 043-0559-90 168-1045-56 165-4763-15 168-1045-56 042-1784-90 042-1769-90 168-1045-56 168-1045-56 168-3322-55 168-3322-55 168-3322-55 168-3322-55 168-3922-55 168-3922-55 166-1011-50 166-1011-50 166-1011-50 166-1011-50 166-1511-50 166-1511-50 166-1511-50 166-1511-50 168-2232-55 168-2232-55 168-4745-79 168-4745-79 168-4745-79 168-4745-79 178-1052-78 178-1052-78 178-1052-78 178-1052-78 168-1045-56 166-8096-50 166-8096-50 168-1045-56 042-1776-90 168-1022-55 168-1045-56 168-1045-56 166-1011-50 168-1045-56 042-1776-90 043-0499-51 043-0603-90 043-0499-51 043-0603-90
tia
REF No. PART No.
nf
DESCRIPTION
ANT101 092-2228-60 ANT-RECEPT (AM/FM) ANT102 092-2233-00 ANT-RECEPT (SIRIUS) BL101 880-2091I AM/FM TUNER BL103 941-0225-02 SIRIUS TUNER C105 166-2201-50 22pF CH C106 165-1073-35 16V 100uF C107 168-1032-55 0.01uF K C108 165-1073-15 6.3V 100uF C109 168-2232-55 0.022uF K C110 168-1022-55 1000pF K C111 168-1022-55 1000pF K C112 168-1022-55 1000pF K C115 168-1022-55 1000pF K C116 168-1022-55 1000pF K C124 166-4701-50 47pF CH C125 166-4701-50 47pF CH C126 166-4701-50 47pF CH C156 166-4701-50 47pF CH C157 166-4701-50 47pF CH C158 166-4701-50 47pF CH C159 166-4701-50 47pF CH C160 166-4701-50 47pF CH C161 166-1011-50 100pF CH C162 168-1045-56 25V 0.1uF C163 166-4701-50 47pF CH C174 168-1045-56 25V 0.1uF C175 166-1011-50 100pF CH C176 165-1073-15 6.3V 100uF C186 166-1511-50 150pF CH C191 168-1045-56 25V 0.1uF C192 168-1045-56 25V 0.1uF C195 166-2201-50 22pF CH C196 166-2201-50 22pF CH C203 165-1073-15 6.3V 100uF C205 168-4735-56 0.047uF Z C206 043-0559-90 6.3V 22uF C208 043-0603-90 16V 10uF C209 178-1052-78 1uF C212 168-3335-56 0.033uF Z C213 168-3322-55 3300pF K C214 168-3322-55 3300pF K C215 168-1022-55 1000pF K C216 168-4712-55 470pF K C217 168-1045-56 25V 0.1uF C219 168-1045-56 25V 0.1uF C221 168-1045-56 25V 0.1uF C222 168-1045-56 25V 0.1uF C229 168-2232-55 0.022uF K C230 166-2201-50 22pF CH C231 166-2201-50 22pF CH C232 166-2201-50 22pF CH C233 168-2232-55 0.022uF K C234 168-1045-56 25V 0.1uF C237 168-1022-55 1000pF K C243 166-1011-50 100pF CH C244 166-1011-50 100pF CH C246 166-9097-50 9pF CH C247 166-9097-50 9pF CH
co
REF No. PART No.
l
Main PWB(B1) section
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
DESCRIPTION
REF No. PART No.
DESCRIPTION
REF No. PART No.
DESCRIPTION
C541 C571 C572 C573 C581 C601 C602 C603 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C620 C621 C622 C623 C624 C625 C626 C627 C628 C629 C630 C631 C632 C633 C634 C635 C636 C637 C638 C641 C642 C644 C645 C646 C647 C648 C649 C650 C652 C655 C668 C670 C671 C672 C673 C674 C675 C676 C677 C680
16V 10uF 25V 0.1uF 25V 0.1uF 25V 0.1uF 16V 47uF 16V 10uF 16V 10uF 16V 10uF 16V 10uF 16V 10uF 10V 2.2uF 10V 2.2uF 1000pF K 22pF CH 1000pF K 22pF CH 22pF CH 22pF CH 22pF CH 1000pF K 22pF CH 1000pF K 10V 2.2uF 10V 2.2uF 1000pF K 1000pF K 22pF CH 1000pF K 22pF CH 22pF CH 22pF CH 22pF CH 1000pF K 22pF CH 1000pF K 16V 10uF 16V 10uF 10V 2.2uF 22pF CH 22pF CH 1000pF K 22pF CH 1000pF K 220pF K 16V 220uF M 16V 47uF 16V 47uF 16V 220uF M 220pF K 25V 0.1uF 16V 10uF 560pF Z 1000pF K 3300pF K 0.033uF Z 0.1uF 16V 2200uF 35V 330uF M 16V 100uF 25V 0.1uF 25V 0.1uF 16V 47uF 16V 220uF M 25V 0.1uF
C686 C689 C701 C702 C703 C704 C705 C706 C707 C708 C709 C710 C711 C712 C713 C714 C715 C717 C718 C719 C720 C721 C722 C741 C761 C762 C763 C764 C765 C766 C768 C781 C782 C783 C784 C785 C786 C787 C788 C789 C790 C791 C792 C793 C794 C795 C796 C804 C805 C806 D101 D102 D103 D104 D502 D503 D504 D541 D542 D561 D571 D573 D574 D575
16V 47uF 0.082uF K 16V 10uF 16V 10uF 10V 2.2uF 10V 2.2uF 820pF K 22pF CH 820pF K 22pF CH 22pF CH 22pF CH 22pF CH 1000pF K 22pF CH 25V 0.1uF 1000pF K 16V 47uF 25V 0.1uF 16V 10uF 25V 0.1uF 16V 10uF 560pF Z 25V 0.1uF 25V 0.1uF 25V 0.1uF 25V 0.1uF 16V 47uF 100pF CH 100pF CH 1000pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 2200pF K 25V 0.1uF 1000pF K 1000pF K MA111 MA8027-L MA8075-L M1FS4 RB501V-40 RB501V-40 MA111 RLZ TE-11 9.1B UDZSTE-17 5.6B MA8075-M PTZ TE25 5.1B 1PS226 1PS226 UDZSTE-17 5.6B
D576 D581 D582 D601 D602 D603 D604 D605 D606 D607 D608 D610 D611 D612 D613 D614 D615 D701 D761 D762 D763 D764 D765 D766 D803 D808 FIL801 FIL802 FIL803 FIL804 IC101 IC102 IC201 IC202 IC301 IC304 IC306 IC401 IC402 IC405 IC501
001-4305-20 001-4310-01 001-4305-30 001-0516-90 001-1320-90 001-1320-90 001-0516-90 001-0516-90 001-0516-90 001-4305-19 001-0516-90 001-4305-25 ----------001-0516-90 001-2606-90 001-0529-44 001-0529-52 001-1320-90 001-0516-90 001-0516-90 001-4305-19 001-4305-19 001-4315-50 001-4315-50 001-4305-19 001-4305-19 060-3102-91 060-3102-91 060-3102-91 060-3102-91 051-7505-08 051-7239-38 ----------125-7007-90 052-0318-00 051-9427-90 051-5413-09 051-5841-90 051-6741-00 051-6654-90 051-3359-90
IC502
051-3523-90
IC601 IC602 IC603 IC604 IC605 IC606 IC607 IC701 IC702 IC703 IC801 J1 J2 J3 J4 J6 L101 L201 L202 L203
051-3019-90 051-3019-90 051-1080-91 051-1080-91 051-3298-90 051-5441-38 051-5413-09 051-3019-90 051-6739-80 051-6653-90 051-7548-90 074-4032-24 074-4032-10 074-4032-16 074-4032-08 074-2245-68 010-2003-04 010-3105-62 010-3105-62 010-3105-62
UDZSTE-17 5.6B RLZ TE-11 10B UDZSTE-17 15B MA111 1SS300 TE85L,F 1SS300 TE85L,F MA111 MA111 MA111 UDZSTE-17 5.1B MA111 UDZSTE-17 9.1B ST70-27F-7072 MA111 M1FS4 MA8082-M MA8110-L 1SS300 TE85L,F MA111 MA111 UDZSTE-17 5.1B UDZSTE-17 5.1B MMBZ27VCLT1G MMBZ27VCLT1G UDZSTE-17 5.1B UDZSTE-17 5.1B NFM51R00P206 NFM51R00P206 NFM51R00P206 NFM51R00P206 SN74LV08APWR SN74AHCT08PWR SAF7730HV/N317 Si5441BDC-TI-E3 M3087LFYBGP BR24L32FV-WE2 S-80824KNUA-D2B NJU26203V-TE2 AK4126 PCA9515ADGKR LTC3728LEGN #TRPBF NJM2846DL3-18TE1 NJM2060V NJM2060V NJM4560M NJM4560M TDA3664/N1 NJU7700F28 S-80824KNUA-D2B NJM2060V AK4388VT-E2 TJA1040T/N1 TC74LCX257FT-ELK SOCKET(24P) OUTLET SOCKET SOCKET(16P) SOCKET(8P) 68P 30uH 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz
Xa
4-68
tia
en
id
nf
165-4763-35 168-8232-78 043-0603-90 043-0603-90 043-0548-50 043-0548-50 168-8212-55 166-2201-50 168-8212-55 166-2201-50 166-2201-50 166-2201-50 166-2201-50 168-1022-55 166-2201-50 168-1045-56 168-1022-55 165-4763-35 168-1045-56 043-0603-90 168-1045-56 043-0603-90 168-5612-55 168-1045-56 168-1045-56 168-1045-56 168-1045-56 165-4763-35 166-1011-50 166-1011-50 168-1022-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-2222-55 168-1045-56 168-1022-55 168-1022-55 001-0516-90 001-0529-12 001-0529-40 001-2606-90 001-2624-90 001-2624-90 001-0516-90 001-4310-00 001-4305-20 001-0529-41 001-4100-51 001-2406-90 001-2406-90 001-4305-20
co
vi
na
165-1063-35 168-1045-56 168-1045-56 168-1045-56 165-4763-35 043-0603-90 043-0603-90 043-0603-90 043-0603-90 043-0603-90 043-0548-50 043-0548-50 168-1022-55 166-2201-50 168-1022-55 166-2201-50 166-2201-50 166-2201-50 166-2201-50 168-1022-55 166-2201-50 168-1022-55 043-0548-50 043-0548-50 168-1022-55 168-1022-55 166-2201-50 168-1022-55 166-2201-50 166-2201-50 166-2201-50 166-2201-50 168-1022-55 166-2201-50 168-1022-55 043-0603-90 043-0603-90 043-0548-50 166-2201-50 166-2201-50 168-1022-55 166-2201-50 168-1022-55 168-2212-55 042-1777-90 165-4763-35 165-4763-35 042-1777-90 168-2212-55 168-1045-56 165-1063-35 168-5612-55 168-1022-55 168-3322-55 168-3335-56 043-0499-51 189-2283-32 042-1778-90 165-1073-35 168-1045-56 168-1045-56 165-4763-35 042-1775-90 168-1045-56
l
REF No. PART No.
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
DESCRIPTION
REF No. PART No.
DESCRIPTION
REF No. PART No.
DESCRIPTION
L204 L205 L207 L208 L209 L214 L215 L216 L218 L219 L221 L222 L230 L231 L232 L233 L234 L235 L401 L402 L403 L404 L405 L406 L407 L409 L431 L432 L433 L502 L503
010-3105-62 010-3105-62 010-3103-55 010-3103-55 010-3103-55 010-3105-62 010-3105-62 010-3104-54 010-3105-62 010-3104-54 010-3103-55 010-3103-55 010-3105-62 010-3105-62 010-3105-62 010-3105-62 010-3105-62 010-3105-62 010-3105-62 010-3105-62 010-3105-62 010-3103-55 010-3103-55 010-3103-55 010-3103-55 010-3105-62 010-3103-55 010-3103-55 010-3103-55 010-3503-91 010-3503-90
L504 L505 L506
010-3408-61 010-3503-91 010-3503-90
L601
010-8047-00
P303 P581 Q103 Q202 Q204 Q301 Q501 Q502 Q504 Q505 Q541 Q542 Q543 Q561 Q571 Q572 Q581 Q582 Q583 Q584 Q601 Q602 Q603 Q606 Q607 Q608
076-0502-59 076-0569-02 125-2038-92 125-2038-92 125-2027-91 125-2027-91 125-8017-90 125-8017-90 125-8016-90 125-2027-91 133-1766-00 125-2027-91 190-1586-00 192-5810-00 190-1586-00 125-2027-91 ----------125-2027-97 125-0021-90 125-2027-97 125-0021-92 125-2045-90 125-2045-90 125-0021-92 125-2042-90 125-0021-90
1k ohm/100MHz 1k ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 600 ohm/100MHz 1k ohm/100MHz 600 ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 1k ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 1k ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 120 ohm/100MHz 3.6uH CDR6D28MN6R5 6.5uH 22uH M 3.6uH CDR6D28MN6R5 6.5uH HKS-12D-1005810HRS 9P 2P RN1902 RN1902 DTC114EUA DTC114EUA SP8K4-TB SP8K4-TB RK7002 DTC114EUA 2SD1766 DTC114EUA 2SA1586 O,Y,G 2SC5810 TE12L 2SA1586 O,Y,G DTC114EUA 2SD1758TK DTC114YUA DTA143EUA DTC114YUA DTA124EUA IMH21 T110 IMH21 T110 DTA124EUA DTC614TU-T106 DTA143EUA
Q609 Q610 Q611 Q612 Q614 Q615 Q616 Q617 Q618 Q619 Q620 Q701 Q741 Q742 Q761 Q762 Q763 Q764 Q807 Q808 R101 R102 R103 R104 R105 R113 R114 R116 R117 R141 R142 R143 R164 R166 R167 R168 R201 R202 R203 R204 R205 R208 R209 R210 R211 R212 R213 R215 R216 R217 R218 R219 R220 R222 R223 R224 R225 R230 R231 R232 R233 R234 R235 R236
DTC114EUA UN521N 2SB1202FA HN1C01FU-TE85N 2SB1202FA DTC614TU-T106 2SA1359 2SC4081 2SC2873 RN4906 VF RN4906 VF IMH21 T110 2SA1586 O,Y,G DTC614TU-T106 DTA143EUA DTC114EUA DTA143EUA DTC114EUA HN1C01FU-TE85N DTC114EUA 1/10W 270k ohm 1/4W 0 ohm JW 1/4W 0 ohm JW 1/10W 100 ohm 1/10W 100 ohm 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 10k ohm 1/10W 10k ohm 1/10W 3.9k ohm 1/10W 5.6k ohm 1/10W 5.6k ohm 1/10W 100 ohm 1/10W 1k ohm 1/10W 1k ohm 1/10W 2.2k ohm 1/10W 20k ohm F 1/10W 20k ohm F 1/10W 20k ohm F 1/10W 20k ohm F 1/10W 10 ohm 1/10W 39k ohm F 1/10W 39k ohm F 1/10W 39k ohm F 1/10W 39k ohm F 1/10W 12k ohm F 1/10W 12k ohm F 1/10W 100 ohm 1/10W 100 ohm 1/10W 8.2k ohm 1/10W 0 ohm JW 1/10W 10 ohm 1/10W 0 ohm JW 1/10W 10k ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 0 ohm JW
R237 R238 R239 R240 R241 R242 R243 R245 R248 R250 R251 R252 R253 R260 R261 R262 R263 R264 R265 R266 R267 R268 R269 R270 R271 R272 R273 R274 R275 R276 R277 R278 R279 R281 R282 R285 R286 R293 R294 R295 R296 R301 R302 R305 R306 R309 R310 R311 R312 R313 R314 R317 R326 R327 R334 R335 R337 R338 R339 R340 R341 R353 R354 R355
1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 100 ohm 1/10W 100 ohm 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 4.7k ohm 1/10W 8.2k ohm 1/10W 1k ohm 1/10W 22 ohm 1/10W 0 ohm JW 1/10W 10 ohm 1/10W 0 ohm JW 1/10W 10k ohm 1/10W 10k ohm 1/10W 100 ohm 1/10W 47k ohm F 1/10W 47k ohm F 1/10W 47k ohm F 1/10W 47k ohm F 1/10W 47k ohm F 1/10W 47k ohm F 1/10W 33k ohm F 1/10W 33k ohm F 1/10W 33k ohm F 1/10W 33k ohm F 1/10W 120k ohm F 1/10W 100k ohm F 1/10W 100k ohm F 1/10W 100 ohm 1/10W 100 ohm 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 100 ohm 1/10W 100 ohm 1/10W 10k ohm 1/10W 47k ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 4.7k ohm 1/10W 4.7k ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 1k ohm 1/10W 100 ohm 1/10W 4.7k ohm 1/10W 4.7k ohm 1/10W 10k ohm 1/10W 4.7k ohm 1/10W 4.7k ohm 1/10W 10k ohm 1/10W 47k ohm 1/10W 4.7k ohm 1/10W 47k ohm 1/10W 1k ohm 1/10W 1k ohm
4-69
tia
119-1011-15 119-1011-15 119-1011-15 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-1011-15 119-1011-15 119-0000-05 119-0000-05 119-4721-15 119-8221-15 119-1021-15 119-2201-15 119-0000-05 119-1001-15 119-0000-05 119-1031-15 119-1031-15 119-1011-15 032-0140-89 032-0140-89 032-0140-89 032-0140-89 032-0140-89 032-0140-89 032-0140-52 032-0140-52 032-0140-52 032-0140-52 032-0140-96 032-0140-88 032-0140-88 119-1011-15 119-1011-15 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-1011-15 119-1011-15 119-1031-15 119-4731-15 119-1011-15 119-1011-15 119-4721-15 119-4721-15 119-1011-15 119-1011-15 119-1021-15 119-1011-15 119-4721-15 119-4721-15 119-1031-15 119-4721-15 119-4721-15 119-1031-15 119-4731-15 119-4721-15 119-4731-15 119-1021-15 119-1021-15
en
id
nf
co
vi
na
Xa
125-2027-91 125-2026-95 191-1202-61 125-9025-90 ----------125-2042-90 100-1359-00 192-4081-00 192-2873-00 125-9015-96 125-9015-96 125-2045-90 190-1586-00 125-2042-90 125-0021-90 125-2027-91 125-0021-90 125-2027-91 125-9025-90 125-2027-91 119-2741-15 116-0000-05 116-0000-05 119-1011-15 119-1011-15 119-0000-05 119-0000-05 119-1031-15 119-1031-15 119-3921-15 119-5621-15 119-5621-15 119-1011-15 119-1021-15 119-1021-15 119-2221-15 032-0140-95 032-0140-95 032-0140-95 032-0140-95 119-1001-15 032-0140-99 032-0140-99 032-0140-99 032-0140-99 032-0140-56 032-0140-56 119-1011-15 119-1011-15 119-8221-15 119-0000-05 119-1001-15 119-0000-05 119-1031-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-0000-05
l
REF No. PART No.
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
DESCRIPTION
REF No. PART No.
DESCRIPTION
REF No. PART No.
DESCRIPTION
R356 R359 R360 R361 R401 R402 R403 R404 R405 R406 R407 R410 R411 R412 R413 R414 R415 R416 R418 R421 R431 R432 R433 R434 R435 R436 R437 R438 R439 R440 R441 R442 R443 R444 R450 R459 R462 R463 R465 R470 R474 R502 R503 R504 R508 R509 R510 R511 R512 R513 R514 R516 R517 R518 R519 R520 R521 R522 R523 R524 R525 R526 R527 R528
1/10W 1k ohm 1/10W 1k ohm 1/10W 1k ohm 1/10W 1k ohm 1/10W 100 ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 100 ohm 1/10W 4.7k ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 1.5k ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 4.7k ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 3.3k ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 100 ohm 1/10W 0 ohm JW 1/10W 100 ohm 1/10W 5.1k ohm F 1/10W 100k ohm F 1/10W 20k ohm F 1/10W 15k ohm 1/10W 15k ohm 1/10W 18k ohm F 1/10W 56k ohm F 1/10W 1.5k ohm F 1/10W 10 ohm 1/10W 10 ohm 1/10W 22 ohm 1/4W 0.022 ohm F 1/10W 1M ohm 1/10W 10 ohm 1/10W 10 ohm 1/10W 22 ohm 1/4W 0.022 ohm F 1/10W 1k ohm F 1/10W 4.7k ohm F 1/10W 1k ohm F 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 3.3k ohm F
R541 R542 R543 R561 R572 R573 R576 R577 R578 R579 R581 R601 R602 R603 R604 R605 R608 R609 R612 R613 R614 R615 R616 R617 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628 R629 R630 R631 R632 R633 R634 R635 R636 R637 R638 R639 R640 R641 R642 R643 R644 R645 R646 R647 R648 R649 R650 R651 R653 R654 R655 R656 R657 R658
1/4W 390 ohm 1/10W 2.2k ohm 1/10W 10k ohm 1/10W 1.5k ohm 1/10W 10k ohm 1W 200 ohm F 1/10W 4.7k ohm 1W 200 ohm F 1/10W 5.6k ohm 1/10W 5.6k ohm 1/4W 470 ohm 1/10W 220k ohm 1/10W 2.2k ohm 1/10W 2.2k ohm 1/10W 2.2k ohm 1/10W 2.2k ohm 1/10W 33k ohm 1/10W 33k ohm 1/10W 1.2k ohm 1/10W 33k ohm 1/10W 33k ohm 1/10W 1.2k ohm 1/10W 22k ohm 1/10W 6.8k ohm 1/10W 56k ohm 1/10W 18k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 56k ohm 1/10W 18k ohm 1/10W 22k ohm 1/10W 6.8k ohm 1/10W 1.2k ohm 1/10W 1.2k ohm 1/4W 740 ohm F 1/4W 740 ohm F 1/4W 740 ohm F 1/4W 740 ohm F 1/10W 22k ohm 1/10W 6.8k ohm 1/10W 18k ohm 1/10W 56k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 56k ohm 1/10W 18k ohm 1/10W 22k ohm 1/10W 6.8k ohm 1/4W 740 ohm F 1/4W 740 ohm F 1/4W 740 ohm F 1/4W 740 ohm F 1/10W 220k ohm 1/10W 2.2k ohm 1/10W 33k ohm 1/10W 1.2k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 56k ohm 1/10W 18k ohm
R659 R660 R661 R662 R663 R664 R665 R666 R669 R670 R671 R672 R673 R677 R678 R679 R680 R681 R682 R685 R689 R690 R692 R693 R694 R695 R697 R698 R699 R701 R702 R705 R706 R707 R708 R709 R710 R711 R712 R713 R714 R715 R716 R717 R718 R719 R720 R721 R722 R723 R724 R725 R727 R728 R741 R742 R743 R744 R745 R746 R747 R765 R766 R767
1/10W 6.8k ohm 1/10W 22k ohm 1/4W 740 ohm F 1/4W 740 ohm F 1/10W 1.5k ohm 1/10W 1.5k ohm 1/10W 1.5k ohm 1/10W 1.5k ohm 1/2W 47 ohm 1/10W 2.2k ohm 1/10W 2.7k ohm 1/10W 10k ohm 1/4W 2.7k ohm 1/10W 22k ohm 1/10W 22k ohm 1/10W 470k ohm 1/10W 180k ohm 1/10W 15k ohm 1W 470 ohm J 1/10W 10k ohm 1/10W 18 ohm 1/10W 6.8 ohm 1/10W 200k ohm G 1/10W 100k ohm F 1/10W 10k ohm 1/10W 22k ohm 1/4W 2.2k ohm 1/10W 1k ohm 1/10W 1k ohm 1/10W 2.2k ohm 1/10W 2.2k ohm 1/10W 10k ohm 1/10W 33k ohm 1/10W 1k ohm 1/10W 1.2k ohm 1/10W 18k ohm 1/10W 5.6k ohm 1/10W 18k ohm 1/10W 56k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 10k ohm 1/10W 56k ohm 1/10W 18k ohm 1/10W 22k ohm 1/10W 6.8k ohm 1/4W 740 ohm F 1/4W 740 ohm F 1/4W 740 ohm F 1/4W 740 ohm F 1/10W 0 ohm JW 1/10W 4.7k ohm 1/10W 100 ohm 1/10W 100k ohm 1/10W 100k ohm 1/10W 10k ohm 1/10W 100k ohm 1/10W 100k ohm 1/10W 100k ohm 1/10W 100k ohm 1/2W 47 ohm 1/2W 47 ohm 1/10W 2.2k ohm
Xa
4-70
tia
119-6821-15 119-2231-15 032-0190-50 032-0190-50 119-1521-15 119-1521-15 119-1521-15 119-1521-15 032-0163-90 119-2221-15 119-2721-15 119-1031-15 116-2721-15 119-2231-15 119-2231-15 119-4741-15 119-1841-15 119-1531-15 032-0188-50 119-1031-15 119-1801-15 119-6891-15 032-0140-31 032-0140-88 119-1031-15 119-2231-15 116-2221-15 119-1021-15 119-1021-15 119-2221-15 119-2221-15 119-1031-15 119-3331-15 119-1021-15 119-1221-15 119-1831-15 119-5621-15 119-1831-15 119-5631-15 119-1031-15 119-1031-15 119-1031-15 119-1031-15 119-5631-15 119-1831-15 119-2231-15 119-6821-15 032-0190-50 032-0190-50 032-0190-50 032-0190-50 119-0000-05 119-4721-15 119-1011-15 119-1041-15 119-1041-15 119-1031-15 119-1041-15 119-1041-15 119-1041-15 119-1041-15 032-0163-90 032-0163-90 119-2221-15
en
id
nf
116-3911-15 119-2221-15 119-1031-15 119-1521-15 119-1031-15 032-0189-50 119-4721-15 032-0189-50 119-5621-15 119-5621-15 116-4711-15 119-2241-15 119-2221-15 119-2221-15 119-2221-15 119-2221-15 119-3331-15 119-3331-15 119-1221-15 119-3331-15 119-3331-15 119-1221-15 119-2231-15 119-6821-15 119-5631-15 119-1831-15 119-1031-15 119-1031-15 119-1031-15 119-1031-15 119-5631-15 119-1831-15 119-2231-15 119-6821-15 119-1221-15 119-1221-15 032-0190-50 032-0190-50 032-0190-50 032-0190-50 119-2231-15 119-6821-15 119-1831-15 119-5631-15 119-1031-15 119-1031-15 119-1031-15 119-1031-15 119-5631-15 119-1831-15 119-2231-15 119-6821-15 032-0190-50 032-0190-50 032-0190-50 032-0190-50 119-2241-15 119-2221-15 119-3331-15 119-1221-15 119-1031-15 119-1031-15 119-5631-15 119-1831-15
co
vi
na
119-1021-15 119-1021-15 119-1021-15 119-1021-15 119-1011-15 119-3321-15 119-3321-15 119-3321-15 119-3321-15 119-1011-15 119-4721-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-3321-15 119-3321-15 119-1521-15 119-1011-15 119-1011-15 119-1011-15 119-3321-15 119-3321-15 119-3321-15 119-4721-15 119-3321-15 119-3321-15 119-3321-15 119-3321-15 119-3321-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-1011-15 119-0000-05 119-1011-15 032-0140-86 032-0140-88 032-0140-95 119-1531-15 119-1531-15 032-0140-80 032-0140-00 032-0140-75 119-1001-15 119-1001-15 119-2201-15 032-0191-50 119-1051-15 119-1001-15 119-1001-15 119-2201-15 032-0191-50 032-0140-62 032-0140-55 032-0140-62 119-0000-05 119-0000-05 032-0140-67
l
REF No. PART No.
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l tia en id
co
1/10W 2.7k ohm 1/10W 2.2k ohm 1/10W 2.7k ohm 1/10W 100 ohm 1/10W 1k ohm 1/10W 1k ohm 1/10W 100 ohm 1/10W 100 ohm 1/4W 220 ohm 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/4W 220 ohm 1/10W 3.3k ohm 1/10W 15k ohm 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 47 ohm 1/10W 47 ohm 1/10W 47 ohm 1/10W 0 ohm JW 1/10W 10k ohm 1/10W 2.2k ohm 1/10W 47 ohm 1/10W 47 ohm 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 0 ohm JW 1/10W 47k ohm DSP-141N-S00B IMSA-6802-01Y90 IMSA-6802-01Y90 IMSA-6802-01Y90 IMSA-6802-01Y90 SMDC014F-2 POSISTOR TN20-3N153KB 22 ohm 10 ohm M3 TERMINAL M3 TERMINAL M3 TERMINAL M3 TERMINAL M3 TERMINAL 41.6MHz CRYSTAL 10MHz 12.288MHz/ NX5032GA 039-3154-03 PWB(WITHOUT COMPONENT)
vi
119-2721-15 119-2221-15 119-2721-15 119-1011-15 119-1021-15 119-1021-15 119-1011-15 119-1011-15 116-2211-15 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-0000-05 116-2211-15 119-3321-15 119-1531-15 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-4701-15 119-4701-15 119-4701-15 119-0000-05 119-1031-15 119-2221-15 119-4701-15 119-4701-15 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-0000-05 119-4731-15 060-0122-91 060-8081-50 060-8081-50 060-8081-50 060-8081-50 002-0329-90 002-0320-00 002-0216-96 002-0326-00 002-0327-00 073-0791-91 073-0791-91 073-0791-91 073-0791-91 073-0791-91 061-3537-90 061-3541-90 061-3548-90
Xa
na
R768 R769 R770 R771 R774 R775 R780 R781 R803 R804 R805 R806 R807 R808 R810 R811 R813 R814 R815 R816 R830 R831 R832 R833 R834 R836 R855 R856 R857 R858 R860 R861 R862 R863 R864 R865 SUP101 SUP801 SUP802 SUP803 SUP804 TH101 TH161 TH301 TH581 TH601 TM101 TM102 TM103 TM104 TM201 X201 X301 X401
DESCRIPTION
nf
REF No. PART No.
PWB
4-71
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION Navi side
BLOCK DIAGRAM
J6
CPU (CAN Micom)
POWER
ANT102 ANT101
BL103
D_TX
SN74LV08APWR SN74AHCT08PW
AUDIO_NAVI(TX) SYS 3.3V
IEEE_LRCK IEEE_BCK IEEE_DATA IEEE_FS_SYS
NAVI_AUDIO_SPDIF NAVI_AUDIO_BCK NAVI_AUDIO_DATA NAVI_AUDIO_LRCK
DSP DA610 Encode /Decode
46 45 47 44 17 18 19
IEEE_LRCK IEEE_BCK IEEE_DATA IEEE_FS_SYS SP-LRCK SP-BCLK SP-SDATA
39 41 42 40
NAVI AUDIO SPDIF NAVI_AUDIO_BCK NAVI_AUDIO_DATA NAVI_AUDIO_LRCK
DSP SAF7730
DAC_IIS_BCLK DAC_IIS_WS
DVD SPDIF
RESET
CPU (NAVI-CORE)
I/F Circuit Reverce Gear +B
22
48 21
Q301
Invertor
IC402
192k 44.1k SRC AK4126
SUB-WOF-R-LIM SUB-WOF-L-LIM FR/RR-LIM RDS-CLK1 RDS-DATA1
SUB-WOF-R-LIM SUB-WOF-L-LIM FR/RR-LIM RDS-CLK1 RDS-DATA1 VREF SWC1_IN SWC2_IN TEMP_SENS_IN RESETN
ACC-IN
UNLOCK1 PDN(SRC)
Q581 FAN +B CIRCUIT
I2C EEPROM ROHM BR24L32
J4
Q602, Q603 Q607, Q701
AUX3+/-
(NAVI_PROMPT, FRONT_CENTER+/-)
AUX3_ENABLE/CLIP_DET
IC601, IC602
FRONT_L+/FRONT_R+/REAR_L+/- (FES_OUT_L) REAR_R+/- (FES_OUT_R)
ST IN2 DIAG Q741, Q742
B/U 5V
STEARING REMOCON SW
SWC I/F
SWC 1+ SWC 2+ SWC 1SWC 2-
TEMP SENS CIRCUIT TH301
START SWICHED B+ POWER
IC607 Q763, Q764
Q608, Q609
AUX ENABLE/ CLIP_DET CIRCUIT
B/U14V
AUX ENABLE/ CLIP_DET CIRCUIT
STAR I/F S-80824KNUA
Q611 SW_B+ CIRCUIT (A-ANT)
B/U14V
IC606
B/U DETECTOR (9V)
IC605
B/U +5V TDA3664
NJU7700F28
B/U14V VDD (B/U 5V) DETECTOR S80824KNUA
Detect to +40°C/+45°C /+60°C/+65°C
IC306
B/U14V
B/U5V
1.8V NJM2846DL3-18 IC502
FS_SEL ON
ENABLE 6.5V Q561
DD-CON LTC3728LEGN 5V/3.3V
SYSTEM 14V
IC501
Q614 Q807 RGS Interface Circuit
5V
BATTERY-C 3.3V
Reverce Gear
REVERSE GEAR SENSE
49~59
4 1, 2 6 5 8, 9
AUX1+/-(SUBWOOFER+/-) AUX2+/-(CENTER,REAR_CENTER) AUX2_ENABLE/CLIP_DET
AUX1_ENABLE/CLIP_DET
SYS 5V
Q571, Q572
AUX_ENA2_ON AUX2_CLIP_DET AUX_ENA1_ON AUX1_CLIP_DET AUX_ENA3_ON AUX3_CLIP_DET B/U(9V)DETECTOR VDD5V_DETECTOR SYSTEM14V_ON VDD5V DD-CON_ON DD-CON_FS_SEL
FAN_ON-A/B
SYS14V
J1
AUX ENABLE/ CLIP_DET CIRCUIT
EEPROM_SDA EEPROM_SCL
NJM2060V NJU4560 x2
J3
STEREO_IN1_L+/-(FES_IN_L) STEREO_IN1_R+/-(FES_IN_R) STEREO_IN2_L+/-(LINE_IN_L) STEREO_IN2_R+/-(LINE_IN_R) PHONE_MONO_+/-
20kHz LPF PreAMP NJM2060V x2
COMMON_SCL(I2C_2) COMMON_SDA(I2C_2)
Q761, Q762
IC301
SYS 5V
Q541
TUNER_SCL(I2C_1) TUNER_SDA(I2C_1)
AUDIO CPU M3087LFYBGP 5V CONTROL
IC304
MUTE CIRCUIT
BLEND DAC RESET
WD RESET(DOLBY)
SDTO2 SDTO3 OBICK OLRCK SYS 3.3V UNLOCK1 PDN
20kHz LPF PreAMP + 1/2BIAS
IC702
PRIMARY/SECONDARY_L/O_MUTE ST_IN2_DIAG_DET ST_IN2_DIAG_ON START_DET SWITCHED B+_ON
Start
GND
3, 7, 10, 35, 43, 61~68
Interface Circuit Differential Video AMP Interface Circuit Interface Circuit Reverse Rear Camera (+/-) connector
M-UART_TX M-UART_RX D_TX/TX TX
B/U5V
Interface Circuit
SPP_TX(SDARS_UART) SPP_RX(SDARS_UART)
FAN+B
a X
a n
IBICK SDTI1 SDTI2 SDTI3
Sirius Ant Det 1/2 RSTN, ENA(SDARS)
SDTO1
20
ILRCK
CPU (CAN Micom)
Power ON (Acc-IN)
o c
SCL
SDA
RESET WDC
i v IC405
3.3V SD_HOST_OUT4
SYS 5V
3.3V 5V LEVEL SHIFTER PCA9515A
POW_ON
SYS 3.3V
SYS 3.3V 1.8V SDI0 SDI2 SDI3 SDI1 BCKI LRI
SYS14V
DVD_DATA2 DVD_DATA1 DVD_DATA0 DVD_LRCK DVD_BCK
Dolby Prologic II JRC NJU26203
DAC_FL DAC_FR DAC_RL DAC_RR
BUSY CNVSS SCLK EPM CE
IC401
DVD Mecha
SD_HOST_IN1 SD_HOST_IN2 SD_HOST_IN3 SD_HOST_IN4
D/ACONVERTER AK4388
f n DAC_SUBW DAC_CENTER
SPDIF IN1 SDO0 SDO1 SDO2 SDO3
IC701 IC603, IC604
BICK LRCK SDTI MCLK RESET
SD_HOST_OUT1
SPDIF IN2 BCK_IN3(I2S) SD_IN3(I2S) WS_IN3(I2S)
SYS 3.3V
16 11 12 13 14 15
e d i
DSP_SDA DSP_SCL AUX_L / L_GND AUX_R / R_GND CD_L / L_GND CD_R / R_GND PHONE_IN/GND
JW DVD_SPDIF DVD_LRCK DVD_BCK DVD_DATA0(FrontL/R) DVD_DATA1(Rear L/R) DVD_DATA2(Center/Woofer)
SYS 14V
BLEND
WS_HOST BCK_HOST SD_HOST_OUT2 FS_SYS WS_IN4 (I2S) BCK_IN4 (I2S) SD_IN4 (I2S)
JW
Q543
DD-CON 5V IC201
BCK_IN1(I2S) SD_IN1(I2S) WS_IN1(I2S)
IDB-1394 MB88388
t n
I2C
1/2 BIAS
3.3V 5V LEVEL SHIFTER
NAVI_AUDIO(RX)
880-2091I TUNER_SCL TUNER_SDA
TUNER 8.5V
TUNER 5V
TUNER 5V
SYS 5V
SPP_RX SPP_TX RESET,ENA
IC101, IC102
ENA6.5V
24
AUDIO_NAVI
NAVI_SCK NAVI_SDA NAVI_WS
TUNER 8.5V
AM/FM Tuner (D-DICE)
SYS14V
23
SYS 5V
SYS3.3V
38 37
Sirius Ant Det 1/2
NAVI_AUDIO
36
KAGC IF_AGC_MSB IF_AGC_LSB AF_HOLD AF_SAMPLE
M-UART_RX M-UART_TX SPP_RX SPP_TX
CPU (NAVI-CORE)
BCK DATA RLCLK
Ant. Diag. Circuit
MICROPHONE IN+ MICROPHONE INMS-CAN_H MS-CAN_L
B/U 5V
BL101
Q103
SYS 5V
NAVI Prompt
SYS 5V D_TX/TX
TX
CODEC
MIC 33 34
CAN Driver TJA1040
IC801
D_TX Selector TC74LCX257
D_TX
25
Radio ANT
IC703
SD_IN2(I2S) BCK_IN2(I2S) WS_IN2(I2S)
IIS_DATA IIS_SCK IIS_RLCLK
SDARS Sirius tuner (DSRM 3.0)
SYS14V
SOUND VISUAL SIGNAL(I2S)
B/U5V
CONTROL(I2C)
MIC
Sirius ANT
CAN-TX, CAN-RX, CAN-STB (with guard GND)
26~32
SDARS_CPU CPU (NAVI-CORE)
l a i
Audio side
MS-CAN
RXD TXD
VIDEO ENABLE DVD VIDEO(+/-) DISP_NAVI(RXD) NAVI_DISP(TXD) Rear View Camera (+/-)
J2 Interface Circuit P303
P581 FAN
BATTERY POWER GROUND
GND
GND
FIL801, FIL802, FIL803, FIL804
VIDEO ENABLE(POWER ON) DVD VIDEO (+/-) RXD TXD Rear Camera (+/-)
J2 Rear Camera (+/-)& SHIELD BATTERY POWER GROUND
FLASH WRITE
Touch Panel
4-72
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l a i
CIRCUIT DIAGRAM Main PWB(B1) 1/8 section AM/FM TUNER
IF_OUT1
IF_OUT2
16
17
TM103 EARTH PLATE
TH161 PTGL9SAS1R2B51B0
R114 0
I2S_DATA1
D104 M1FS4
TUN+5V
TO MAIN 5/8 Page 4-77
SYS+5V
BLEND1
A1
GND
AF_HOLD
AF_HOLD
TO MAIN 2/8 Page 4-74
K_AGC
IF_AGC_MSB
IF_AGC_MSB
IF_AGC_LSB
IF_AGC_LSB
IF_ANA_P
IF_ANA_P
IF_ANA_N
IF_ANA_N
SYS+3.3V
4B
13
1Y
4A
12
2A
4Y
11
2B
3B
2Y
3A
9
GND 3Y
8
5.0V 14
1B
2
3 4
5 7
6
R166 1K
BCK-IN2
I2S_DATA1
SD-IN2
I2S_RLCLK
WS-IN2
A2 TO MAIN 2/8 Page 4-74
C192 0.1 C
NAVI-A D_TX
D_TX
10
1A VCC
1
3.3V 14 13
3A
GND 3Y
12
2Y
11
3B
10
4Y
2B
9
4
2A
8
1 2 3
4A
5
R167 1K
1Y
6
R117 10K
4B
SPP_RST
IC102 SN74AHCT08PW
SRM_EN
IN 3.3V
TUN_SDA
OUT 5V
OUT 3.3V
I2S_RLCLK
BLEND2
IF_ANA_N
IF_ANA_P
R113 0
5.9V
C116 1000p R116 10K
1B
C
IN 5V
33
E
SYS+3.3V
AF_SMP
I2S_SCK
C191 0.1
M-UART-TX
31
TUN+8.5V
AF_SMP K_AGC
M-UART-TX-O
29
1A VCC
IC101 SN74LV08APWR
M-UART-RX-O
27
M-UART-RX
25
SIRIUS_ANT_DET2
23
D103 MA8075L
21
32
SIRIUS_ANT_DET1
30
D102 MA8027L
5.0V
4.6V
28
C176 100 6.3V
19
C162 0.1
C
26
C
17
24
f n
RESERVED GND
15
22
R141 3.9K
Q103 RN1902
5.0V
13
20
C
11
18
C174 0.1
9
16
4.8V
7
14
GND PTX IISDATA2 IISDATA1 IISSCK IISRLCLK IISMCLK GND 5V/3.3V 5V/3.3V EN/2.5/1.8 GND 1.2VDC 1.2VDC
12
DTX
10
GND
GND
8
GND
GND
6
PRX
3.3V
5
GND RSYN SPP_RX ANTPWR SPP_TX SSP_BAL GND DRX
4
RFIN2
GND
3
C
2
C161 100p
a X
1
RFIN1
TM102 EARTH PLATE
BL103 SIRIUS
D_TX
C
IF_AGC_LSB
I2S_SCK SRM_EN
C175 100p
a n
D_TX
TP165
SYS+3.3V
7
C
R104 100
R105 100 AF_HOLD
TUN+5V
TUN+8.5V
SPP_RST
R164 100
TUN+5V
o c
i v
ANT102 SIRIUS ANT
e d i TUN+8.5V
TM104 EARTH PLATE
R168 2.2K
SIRIUS
t n
5.9V
15
C115 1000p IF_AGC_MSB
C
C112 C108 100 6.3V 1000p
AF_SMP
K_AGC C
14
R103 0 1/4W
C109 0.022
IFAGC_LSB
13
GND
SCL
IFAGC_MSB
12
TUN_SCL
AF_HOLD
SDA 11
TUN_SDA
10
R142 5.6K
C
C
R102 0 1/4W
TM101 EARTH PLATE
9
C111 1000p
C107 0.01
R101 270K
C
C106 100 16V
C105 22p
SUP101 DSP-141N
C
8
R143 5.6K
C110 1000p
C186 150p
GND
7
AF_SAMPLE
AM/FM5V 6
D101 MA111
L101 30UH
5
K_AGC
4
C
3
AM/FM8.5V
2
8.2V
GND
AGC_BUF
1
TH101 SMDC014F
4.9V
AM_ANT
ANT101 AM/FM ANT
FM_ANT
BL101 880-2091I
SPP_RST SRM_ENABLE TUN_SDA
TUN_SCL
TUN_SCL
BLEND2
BLEND2
Z TO MAIN 8/8 Page 4-80
C2 TO MAIN 3/8 Page 4-75
C1
SPP_RX SPP_TX U-COM
TO MAIN 3/8 Page 4-75
TUNER
4-73
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Main PWB(B1) 2/8 section
l a i
MEM+1.8 D+1.8
L221
R286 100
L222 L207
STEREO2_LSTEREO2_L+
R275 33K F
C
R276 33K F C296 1 C
R277 33K F
C
CD_R+ CD_RCD_L-
CD_L+
C282 100p
C
C283 100p
C
C284 150p
C
C286 150p
C
C287 150p
C196 22p
C
C
C
C160 47p
C
C163 47p
C159 47p
C
C125 47p
R223 100 BCK-IN1
C
C124 47p
C
C126 47p
C
R268 100
R222 10K
C
WS_HOST
SD_HOST_OUT2 SD-IN3
TO MAIN 8/8 Page 4-80
BCK-IN3
SD-IN1
SD-IN1
WS-IN1
WS-IN1
BCK-IN1
BCK-IN1
SPDIF2
SPDIF2
SPDIF1
SPDIF1
DAC SUB DAC SUB
K
BCK_HOST
TO MAIN 7/8 Page 4-79
SD_HOST_OUT1 WS_HOST FS_SYS R293 0
FR/RR-LIM
F1
C
C213 3300p
CM-SCL
R266 10K
R267 10K
C
DAC SUB
DAC_FL DAC_FR
C276 3300p C275 3300p
R219 10
C
DSP_SCL
I
C273 3300p
R218 0
C212 0.033
TO MAIN 5/8 Page 4-77
SYS+3.3V
DSP-CPU-IF
3.3V
L219
L218
C
R264 10
C271 0.1 C272 0.1
DAC_RR
3.3V
L204
C
C
C274 3300p
C
DAC_RL
R265 0
SYS+5V
3.2V
A-3.3V-FIL 300mA
SPDIF2
C
CM-SDA
DSP_SDA
L205
R217 8.2K
TO MAIN 3/8 Page 4-75
RESET1
3.2V
1.65V
M
RDS_CLK1
DAC-CENTER C214 3300p
1.65V
1.65V
TO MAIN 1/8 Page 4-73
WS-IN3
C
TM201 EARTH PLATE
DAC_FL
DAC_FL
DAC_FR
DAC_FR
DAC_RL
DAC_RL
DAC_RR
DAC_RR
GND
A+3.3
1.8V
BCK_HOST
C215 1000p
1.65V
0V
WS-IN2
RDS_DATA1
3.3V
1.65V
SD-IN2
WS-IN2
Q204 DTC114E
R220 0
3.3V
SPDIF1
R260 8.2K
MEM+1.8
D+1.8 C
C216 470p
C
SD-IN1
1.65V
BCK-IN2
SD-IN2
Q202 RN1902
WS-IN1
R224 100
C
L216
A2
R263 0
36
C219 0.1
SDO3
L234
C217 0.1
DAC-CENTER
D+3.3
J TO MAIN 6/8 Page 4-78
DAC CENTER
3.3V
C285 150p
C
L233
C222 0.1
R225 100
C
C C
1.8V B
R230 100
C
C270 220 6.3V
34 35
C156 47p
C268 470 16V
32 33
C157 47p
L203
CAPREG CCNREG FEBREG 30 31
37
C
C
C267 0.1
28 29
C
C230 22p VDD REG 3.3V SPDIF IN1 VSS SPDIF SPDIF IN2 VDD SPDIF 3.3V
SDA
SCL
A0
26 27
DCA RR 38
C158 47p
C264 22
24 25
40
DAC RL 39
3.3V
22 23
DAC FR 43
VDD DAC 3.3V 42
0.6mA
20 21
DAC FL 44
REG
1.8V
18 19
DAC SUBW45
VDACP I2C
C209 1
16 17
DAC CENTER 46
VDACN 41
C
14 15
C
C281 100p
R296 0
R295 0
ADSP IOF7
SPDIF-IN
R215 100
12 13
TMS
10 11
TDI
9
TDO
8
C208 10
6
VDDQ1 3.3V 47
SDO2
TO MAIN 4/8 Page 4-76
C262 4.7
C
WS-IN4
SD HOST OUT2
SD HOST OUT1 SD-IN4
SD HOST OUT3
R294 0
R238 100 SD HOST OUT4
WS HOST
R239 100
SDO0
BCK HOST
SD HOST IN1
SD HOST IN3
SD HOST IN2
SD HOST IN4
SD HOST IN5
VSSQ2
R240 0 SDO1
R242 0 SDO3 R241 0 SDO2
R251 0 R243 0
3.3V IN SUB-WOF-L-LIM
VDDQ3 3.3V
IN
IN
SUB-WOF-R-LIM ADSP IOF8
EVA-PURPOSE
I2C-DE-EMPHA ADSP IOF9
INITIAL-FIN-IND ADSP IOF11
ADSP IOF12 NOT-USE-CLARION
VSSS3
VDDD3 1.8V
TSDP IOF1
TSDP IOF2
TSDP IOF3
TSDP IOF4
HOLD TUN2
TSDP IOF5 SUMPLE TUN2
ADSP IOF10
OUT
5
FS SYS 48
DAC-OUT
I2S_SCK
C
C221 0.1
RESETN 49
R216 100
C280 100p
1.8V
RESEVED-1 50
DSP_SDA
C
4
TCK
IFAD N2
C
144
BCK-IN1 51
RAM-LOAD
TRSTN
IFAD P2
L202
7
143
WS-IN1 52
I2S
DSP_SCL
C279 3900p
TDSP IOF7
VSSQ3
TDSP IOF8
3
VIFADBG
VDDD2 1.8V 54
IC202 SI5441BDC
C266 47 6.3V
C
2
VIFADN
142
VSSS1
VIFADP
141
o c L235
C
f n 60
SD-IN1 53
ANALOG-IN
VDDD1 1.8V
140
R231 100 WS-IN2
RDS CLK1 56
1.8V
1.9V
VDD IFAD 3.3V
NAVI GND
VSS IFAD
139
1.6V
138
TUNER
NAVI
IFAD P1
1.6V
IFAD N1
137
PHONE GND 1.6V
136
PHONE IN
KAGC2
1.6V
135
1.6V
KAGC1
BUS-L-P
VDD OSC 1.8V
134
BUS-L-N
133
BUS-R-N 1.6V
OSC OUT
VREFAD 1.6V
132
OSC
41.6MHZ
BUS-R-P 1.6V
OSC IN
R232 100 SD-IN2
VSSS2 55
C
R274 47K F C294 1
C297 1
VSS OSC
131
R233 100
RDS DATA1 57
RDS-DEC
P
R270 47K C290 0.47 F AUX_R+ C
C295 1
130
R234 100
BCK-IN3 65
I2S
C265 0.1
STEREO2_R-
VSSQ4 3.3
DICE2-CONNE
R212 12K F TEL_AUDIO+ R213 12K F TEL_AUDIO-
R269 47K F C289 0.022 TEL_AUDIOC
R271 47K F C291 0.47 AUX_RSTEREO1_RC R272 47K F C292 0.47 STEREO1_LAUX_LC R273 47K R282 100K F C293 0.47 F STEREO1_L+ AUX_L+ C STEREO2_R+
129
R236 0
R235 100
WS-IN3 66
SDO2
t n
C229 0.022
C
3.3V
VSSQ168
SDO1
SDO1
SDO3
e d i
FR/RR-LIM
ADSP-IOF5 70 CLI-CLA-CNT
C261 0.1
STEREO1_R+ R281 100K F
C
C278 3900p
TEL_AUDIO+
BCK-IN4 72 ADSP-IOF6 71 IN
SD-IN3 67
IC201 SAF7730HV/N317
C
PHONE-
C288 0.022 C
RESEVED-4
1
73
SD-IN2 64
C205 R208 39K F CD_R+ 0.047 R209 39K F CD_RC CD_LC206 R210 39K F 22 R211 39K F CD_L+
a X
R262 22
STEREO_IN
PHONE+ R279 120K F
DICE2-CLK
128
C256 1000p
2.5mA
TO MAIN 7/8 Page 4-79
127
1.45V
75 74
VDDQ2 3.3V 69
DSP
VADCN
1.45V
C255 1000p
77 76
VSSS5 61
VADCP
C
79 78
BCK-IN2 62
VDD ADC 3.3V
C
81 80
58
3.3V
IF_ANA_P IF_ANA_N
1.25V
C260 4.7
83 82
I2C-TUNER
MODL-L
C
85 84
SDO0
I2S_SCK
59
3.3V
X201 41.6MHz C259 0.1 C
IF_AGC_LSB
a n
L
2.9V
C258 4.7
87 86
VDD MEM1 1.8V
i v
C257 0.1
89 88
WS-IN2 63
VDDA 1.8 AUX R AUX R GND AUX L GND AUX L MODL-R
IF_AGC_MSB
C
TDSP IOF6
VSSS4
C252 5600p
C
TSDP IOF9
VDDD4 1.8V
126
C254 100p
C250 4.7
VDDQ4 3.3V
125
C251 5600p
91 90
IBOC-FLAG
SDA DICE
1.8V
93 92
AUDIO-DSP-I/O-FLAG
R202 20K F 1.6V R203 20K F AUX_L1.6V C203 R204 20K F AUX_L+ 1.6V 100 6.3V
K_AGC
RESEVED-3
95 94
TUNER-DSP-I/O-FLAG
AUX_R- 1.6V
AF_HOLD
120
1.9V
K_AGC
RESEVED-2
SCL DICE
C
L214
AF_HOLD
TO MAIN 1/8 Page 4-73
BCK-IBOC-OUT
119
124
C
C
118
123
R261 1K
C
WS-IBOC-OUT
R201 20K F
AF_SMP
SD-IBOC-OUT-Q
117
L201
GND AF_SMP
116
TP204 DI-DA
L215
BLEND1
SD-IBOC-OUT-I
TP203 DI-CL
1.8V
K_AGC
115
VDD MEM2 1.8V
C
C248 180p
IBOC BLEND FLAG
AUX_R+
TUNER
C
TDSP IOF12
114
122
1.8V
C246 9p
C247 9p
113
VSSS6
L231
C
PAUSE TUN1
R205 10
C
C244 100p
112
1.6V
C243 100p
AGC2 2
121
L230
C
BLEND1
110
OUT
1.8V
C
C234 0.1
R248 100
C237 1000p R250 100
C
3.3V
BLEND1
A1
109
111
IF_AGC_MSB
AGC1 1
AGC2 1 IF_AGC_LSB
TSDP IOF10
AGC1 2
97 96
C195 22p
R237 100
SUB-WOF-R-LIM
108 107 106 105 104 103 102 101 100 99 98
SDI0 SDO0
C
L208
R285 100
C
C
C231 22p
L209
R245 0
L232
C233 0.022
WS_HOST
C
TO MAIN 3/8 Page 4-75
H
BCK_HOST
C232 22p
SUB-WOF-L-LIM
AF_SMP
R252 0
R253 4.7K
F2
AF_HOLD
D+3.3
DSP
1.8V-REG
R278 33K F
4-74
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l a i
Main PWB(B1) 3/8 section
P SECONDARY L/O MUTE
DD-CON ON TO_D/D_CON
t n
AUX2 CLIP DET
84
AUX3 CLIP DET
85
N.C
SYS+5V
88
D_TX/TX
89
TEMP SENS IN
NC R317 1K
RESET1
RDS-DA1
0V
5.0V
0V
0V
N.C
STINT2 DIAG DET
TO MAIN 7/8 Page 4-79
STIN2 DIAG ON
STINT2 DIAG ON
F2 SUB-WOF-L-LIM
R354 1K
TO MAIN 2/8 Page 4-74
SUB-WOF-R-LIM
SECONDARY L/O MUTE PRIMALY L/O MUTE R314 100 SPP_TX
32
R313 100
Q583 DTA143EUA
31 30
M-UART-TX-O
29
M-UART-RX R310 100 R309 100
Q581 2SD1758
13.3V
SPP_RX
R581 470 1/4W
CM_SDA CM_SCL 0V
Q582 DTC114YUA
R341 4.7K STINT2 DIAG ON
TX STINT2DIAGDET SIRIUS-TEST STINT2DIAGON
N.C
N.C
N.C
START DETECTER
B/U(9V)DETECTER
5.0V
B/U(9V)DET
START DET
0V
STINT2 DIAG DET
FAN
P581 FAN+B 1 GND
Q584 DTC114YUA
2
TO FAN MOTOR
0V
B ACC-IN
R340 47K
C
C306 1000p
GND
W
RESET2
STIN2 DIAG DET
D_TX/TX
7
TO MAIN 8/8 Page 4-80
Q301 DTC114E
B/U+5V
29
FLSH-RX
7
CNVSS VDD
R359 1K
31
R360 1K
39
R361 1K
44
RESET 1
IC306 S-80824KNUA-D2B
4-75
3 2
5.0V
30
FLSH-TX
CE
TO MAIN 1/8 Page 4-73
SPP_RX U-COM
SYS+5V 32
BUSY
EPM
SPP_TX
TX
P303
SCLK
28 CM-SDA 27 CM-SCL 26 FAN_ON
SPP_RX
C304 0.1
0
C
4
29
R306 47K
C302 8p
C
C301 0.1
X301 10M
FLASH-WRITE
GND
N.C VCC2
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
P85
9
ACC-IN
8
C305 1000 6.3V
3
5.0V
5.0V
N.C
N.C
7
R339 10K
SCL
2
SDA
A2
1
0
5.0
5
VCC WP
0
N.C N.C
6
E2PROM 6
30
5
R302 100
7
31
4
R301 100
8
32
(BUSY) (SCLK) M-UART-TX M-UART-RX
3
R305 10K
2
VCC1
EE SDA
5.0V
99
C303 8p
EE SCL
X-IN
98
GND
AVCC
2.5V
97
C
VREF
SPP_RX 33
N.C
96
F/R-LIM
SPP_TX
C1
BLEND2
39
SPP_TX 34
VDD5V DETECTOR
WDC
SW B+ON
ANA_ENA3
R355 1K
PRIMALY L/O MUTE 35
N.C
95
1
A1
5.0V
R338 4.7K
R337 4.7K
a n TUN_SCL
GND
RESETN
R327 4.7K
TUN_SDA
94
N.C
SRM_ENABLE
N.C
R356 1K
SECONDARY L/O MUTE 36
ROM:640K RAM:40K
100
R334 4.7K
SPP_RST
o c 93
P55 39 FAN_ON-B 38 SUB-WOF-R-LIM 37
CNVSS
C314 0.1
f n
44
43
N.C 41
BYTE
C
N.C
N.C
i v
5.0V
92
5.0V
SUB-WOF-L-LIM 40
IC301 M3087LFYBGP FLASH
IC304 BR24L32-FVM
R311 4.7K
5.0V
N.C
0V (5.0V) AUX ENA 1ON
N.C 42
N.C
DL_SCL
N.C
91
0V (5.0V) AUX ENA 2ON
CE 44
TUNER SCL
R335 10K
R326 100
UNLOCK1
90
N.C 46 RESETN2 45
TUNER SDA
C
C320 0.1
TH301 15K
e d i
AUX ENA 1ON 47
FR/RR-LIM
AUDIO-CPU
SWC2 IN
GND
C581 47 16V
AUX1 CLIP DET
83
AUX ENA 2ON 48
5.0V
TH581 PTGL4SAS220K4N51
82
AUX ENA 3ON 49
D581 RLB10B
N.C
TO MAIN 6/8 Page 4-78
SYS ON
AUX3 CLIP DET
B/U+5V
81
SYS+14V
B/U(9V)DET
B/U(9V)DET
AUX3 CLIP DET
N.C 50
DD-CON FS SEL DD-CON ON SYS 14V ON SW B+ON RDS-DATA1 RESETN1 BLEND NC
N.C
SWC1 IN
RESET_4125
N.C
SIRIUS_ANT_DET2
GND
UNLOCK1(SRC)
80
SIRIUS ANT DET1
79
SIRIUS ANT DET2
PDN(SRC)
87
C2
a X
78
86
WDC RESET_26206
TO MAIN 1/8 Page 4-73
N.C
SWC2 IN
DL_SDA
TO MAIN 4/8 Page 4-76
77
X-OUT
VREF SWC1 IN
N.C
C
AUX2 CLIP DET
A0
N
AUX1 CLIP DET
0
TO MAIN 5/8 Page 4-77
C316 100p
0
O
AUX ENA 1ON
R312 4.7K
TO MAIN 7/8 Page 4-79
C
76
5.0V
X AUX ENA 2ON
C312 0.1
C
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
3.3V
ANA_ENA2 ANA_ENA1
N.C
CM_SDA
N.C
CM-SDA
C352 1000 6.3V
ENABLE(SDA) RSTN(SDARS) RDS-CLK1
CM_SCL
3.3V
CM-SCL
4.6V
RESET1
AUX3 CLIP DET
RESET1
SIRIUS_ANT_DET1 N.C
F/R-LIM RDS-DA1
R353 47K
FR/RR-LIM RDS_DATA1 RDS_CLK1
TO MAIN 2/8 Page 4-74
B/U+5V
START DET
START DET
0V
F1
P-MUTE
PRIMALY L/O MUTE
B/U+5V
D582 UDS15B
TO MAIN 5/8 Page 4-77
Q
S-MUTE
SYS ON
AUDIO CPU
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l a i
Main PWB(B1) 4/8 section
H
t n BCK_HOST
WS_HOST SDI0
3.3V
C
3.3V
C421 0.1
R421 3.3K
8
7
6
5
2
4
1
SCL0 SCL1 SDA0 SDA1 GND EN
RESET_4125
C
UNLOCK1 DL_SCL WDC RESET_26206
C410 1000p
C
22
1.8V C
C404 10
C
C
C
R404 3.3K
C
C409 10p X401 NX5032GA 12.288MHZ
3.3V
C405 1000p
C406 0.1
C413 1000p R407 4.7K
P
R470 0
C
SEL
10 11 12 13 14 15 16 17 18 19 20 21
P
C401 0.1
RESETb VDD VDDIO CLKOUT VSSIO CLK
9
AD1/ SDIN
8
TEST3 VDDPLL TEST2 VSSPLL VSS TEST1
VDD LRO BCKO TEST0 MCK MUTEb
7
WDC VDDIO PROC SDA/ SDOUT SCL/ VSSIO CLK AD2/ VDDIO SSb
BCKI SDO2
VSS SDO3
SDO1 VDDIO
6
TO MAIN 3/8 Page 4-75
R406 100
5.0V
3.3V
C
N
DL_SDA
3.3V
C411 10p
R410 100
R411 100
C
C422 1000p
R412 100
R413 100
3
R418 3.3K
L404 MMZ1608S121A
L406 MMZ1608S121A
L405 MMZ1608S121A
L407 MMZ1608S121A
R414 100
LRI
R416 100
C408 10p
C419 0.1
C418 0.1
DOLBY
C
C402 10
L403
3.3V
C434 0.1
5
3.3V
R465 100
4
R403 3.3K R405 3.3K 3.3V
TSD2
VCC
C415 47p
0V 3.3V
R450 100
3
R402 3.3K
R434 100
TSD1
2
1.8V
TSD0
1
C403 0.1
R433 100
NC
44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23
L402
TBCK
o c C441 0.1
C
L401
R432 100
10 11 12 13 14 15 16
R435 3.3K
TWS
TST3 17 NC
9
TST1
8
TST2
7
IDIF1
6
IDIF2
5
R436 3.3K
4
3.3V
3
IDIF0
2
SDTI3
SDTI2
i v SDTI1
1
TST4 18 TST0
NC
C
R401 100
TDOA DVSS
64
DVDD
63
DVDD 20 3.3V UNLOCK 19
AVSS
C
3.3V
DVSS 21
0V 61 FILT 0V
C
C
C412 1000p
AVDD
f n
C452 10 16V
C
R415 100
60
DITHER 23 SMUTE 22
e d i IC405 PCA9515A
BIDIRECT IF
3.3V
NC
C416 47p
VSSIO
TST10
59
PON 24 3.3V
VDDIO
58
IC402 AK4126
SDI1
TST9
C414 47p
SDI0
57
C
SMT0 25
VDD
PLL0
C417 47p
VSS
56
R438 4.7K
SDI3
SMT1 26
SDI2
PLL1
C407 1000p
55
R437 3.3K
1.8V
3.3V DEM0 27
IC401 NJU26203V
NC
TEST2
TEST1
PLL2
3.3V
SDO0
C
C436 100p
C447 100p
C
C
R441 3.3K ODIF1
54
62
SDO2
P
a X
TEST3
DEM1 28
a n
TO MAIN 8/8 Page 4-80
3.3V
3.3V R442 3.3K
DVSS
C
S
SDTO3
SDTO1 SDTO2
DVSS TST6
DVDD
53
3.3V
C
C431 680p
C432 R431 0.68 1.5K
OBICK
R439 3.3K
IBICK
C
TEST4
3.3V 52 DVDD
TO MAIN 2/8 Page 4-74
SDO3
C433 100p
OBIT0 30 PM 29
3.3V
L433
C
TST8
TEST0
C435 0.1 C
L431
41 40 39 38 37 36 35 34 33
ILRCK
C451 10 16V
R444 100
R440 3.3K
51
R443 3.3K
L432
TST5 32 3.3V OBIT1 31
C
C445 0.1
TST7
NC
C450 10 16V
NC
50
OLRCK
NC
48 47 46 45 44 43 42
49
R459 100
ODIF0
C
C446 0.1
3.3V
R462 100
R463 100
R474 100
C448 100p
SDO0
SDO1
D-1.8V GND SYS+3.3V
C420 100 6.3V
R TO MAIN 5/8 Page 4-77
L409 MMZ1608S102A
4-76
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l a i
Main PWB(B1) 5/8 section
t n TUN+5V
R543 10K
D542 UDZS 5.6B
R541 390 1/4W
Q543 2SA1586
SYS+5V
SYS+5V
SYS+3.3V
D541 RLB9.1B
C541 10 16V
C
C
C525 1000p
C
C521 22 25V
C524 0.1
C523 22 6.3V
C
C522 120 6.3V
C519 1000p
C
C520 330 35V
C513 1000p
C
C
C512 0.1
R527 0
4.9V
e d i 8.2V
R526 0 Q541 2SD1766
Q542 DTC114E
ENA6.5V SYS+5V
E
TO MAIN 1/8 Page 4-73
I
TO MAIN 2/8 Page 4-74
G
TO MAIN 7/8 Page 4-79
B/U+5V SYS+5V
SWC2
Q561 2SC5810
D-1.8V
R579 5.6K
D576 UDZ5.6B
SYS+3.3V
D573 1PS226
SYS+5V SYS+3.3V
VREF SWC1 IN
D575 UDZ5.6B
TO MAIN 6/8 Page 4-78
ENA6.5V
D561 MA8075M
C
7.1V
13.3V
3.3V
5
R561 1.5K
4
C533 10
3
C532 0.33
C
C
C531 1000p
C530 0.1
C
C
C528 120 6.3V C529 22 6.3V
R578 5.6K
R572 10K
Q572 DTC114E
2
C
R573 200 1W F
1
C
5.0V
Q571 2SA1586
ENABLE 6.5V
T
SWC GND
GND
R577 200 1W F
5.0V
SYS+14V
IC502 NJM2846DL318
C572 0.1
SWC1
D-1.8V
C571 0.1
a X
a n
5.0V
SYS+3.3V
SYS+3.3V
D574 1PS226
TO_D/D_CON
R521 22
C
i v
SYS ON DD-CON ON
R522 0.022 1/4W F
3.3V
SWC2+
S
SWC1-
P
R516 22
D G
SYS+5V
f n L506 6.5uH
o c D504 MA111
R518 1M
Q504 RK7002
TO MAIN 3/8 Page 4-75
C514 47 10V
R520 10
C527 1000p
C509 1000p
L505 3.6uH
C
C510 0.1
5.0V
TUN+8.5V
SYS+14V
Q502 SP8K4
SWC1+
R512 1.5K F
C526 0.1
C
3.4V C
C
R576 4.7K
Q505 DTC114E
R511 56K F
C507 33p
D503 RB501V-40
TUN+8.5V 13.3V
D571 PTZ5.1B
C
13.3V
TUNER+5V
TUNER+8.5V
L503 6.5uH
L504
D502 RB501V-40
SWC2-
C
C508 220p
Q501 SP8K4
C
8
C506 220p
9
R508 15K R509 15K
C511 0.1 C
C515 1
16 17 18 19 20 21 22 23 24 25 15
5
6 7
C505 33p C
R513 10
R519 10
2 3 4
13 12 11 10 14
R524 4.7K F
R525 1K F
R523 1K F
R504 20K F
5.0V
26 27 28
PGOOD RUN/SS1 TG1 SENSE1+ SW1 SENSE1BOOST1 VOSENSE1 VIN PLLFLTR BG1 PLLIN EXTVCC FCB INTVCC ITH1 PGND SGND BG2 3.3VOUT BOOST2 ITH2 SW2 VOSENSE2 TG2 SENSE2RUN/SS2 SENSE2+
1
R528 3.3K F
C
C
R514 10
IC501 LTC3728LEJN
5.9V
R503 100K F
C502 1000p
R542 2.2K
L502 3.6uH
C501 0.1
R510 18K F
R517 0.022 1/4W F
C
C573 0.1
R502 5.1K F
DD CON
SWC2 IN
R TO MAIN 4/8 Page 4-76
D TO MAIN 8/8 Page 4-80
O TO MAIN 3/8 Page 4-75
SYS+5V
POWER SUPPLY
4-77
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION 5.1V RR+
2
SYS+14V SWC
T
AUDIO SHIELD
13.1V
D613 M1FS4
ENA6.5V
R689 18 C677 220 16V
C673 100 16V
C
C
C674 0.1
12.5V
C675 0.1
R682 470 1W
Q615 DTC614TU
TO MAIN 5/8 Page 4-77
1
5.0 0
R685 10K
D612 MA111
3
V
GND
R690 6.8
VOUT G VCC
C676 47 16V
C686 47 16V
D615 MA8110L
Q616 2SA1359
IC605 TDA3664 5V-REG
5.0V
START
RR-
RL-
FL-
N.C
SWC1-
SWC1+
SWC2+
SWC2-
C668 0.033
C
START
AUX3 (-)
C672 330 35V
Q614 2SB1202ST
R699 1K
R679 470K
R694 10K
Q612 HN1C01FU
START IF
R698 1K
C689 0.082
C
R680 180K
R677 22K
R678 22K
IC607 S-80824KNUA-D2B
C652 1000p
C
D610 UDZS 9.1B
AUDIO+1/2VCC
SYS+14V
3
2
1
C646 220 16V
FR-
FR+
RR+
RL+
FL+
/CLIP DETECT
C
C655 3300p
R697 2.2K 1/4W AUX3 ENABLE
RGS
SW B+ POWER
N.C
AUDIO SHIELD
B/U
Q618 2SC2873
5.1V
C645 47 16V
SYS+5V
NAVI_B/U
4-78
R692 200K F
B/U-DET
GND
NC
NC
5
2
VDD 4
1
OUT
3
IC606 NJU7700F28
R693 100K F
Q617 2SC4081
C
R670 2.2K
6.4V
D614 MA8082M
Q609 DTC114E
D606 MA111
R671 2.7K
C
C649 10 16V
13.4V
Q610 UN521N 4.7K
R669 47 1/2W
Q608 DTA143EUA
C680 0.1
ENABLE
TH601 10 PTGL04AS100K
C
Q611 13.5V 2SB1202ST
C648 0.1
SW B+CIRCUIT
D607 UDZS 5.1B
5.1V
R664 1.5K R665 1.5K
IC604 NJM4560M
5.1V
10.2V
VSS 4
R672 10K
a X
3
R673 2.7K 1/4W
GND B/U(9V)DET
MUTE
2
47K
SYS+14V SYS ON
D604 MA111
C634 22p
1
5
D608 MA111
START DET
C631 10
P-MUTE B/U+5V
C
a n
S-MUTE
C
R655 10K
C
6
C644 47 16V
4
7
R663 1.5K
3
VSS
1
20K LPF
8
VCC
2
5
R656 10K
6
C
i v 7
o c R666 1.5K
R659 6.8K
8
5.1V
NAVI_B/U
SYS+5V
B/U+5V
13.3V
RGS
GND B/U+5V
5.0V
B/U+5V
SYS+14V
10.2V
AUX3(-)
C642 220 16V C641 220p
C
10.2V
AUX3(+)
R662 470 1/4W F
R660 22K
C635 22p
TO MAIN 3/8 Page 4-75
C636 1000p
R661 470 1/4W F
VCC
R650 220K
Q620 RN4906
R657 56K
C
IC603 NJM4560M
Q607 DTC614TU
Q606 DTA124EU
R658 18K C637 22p
C633 2.2
D605 MA111
Q601 DTA124EU
R654 1.2K
C
C
C
C638 1000p
C632 10
R651 2.2K
R653 33K
B/U+5V
J1 074403224
NAVI_B/U
R695 22K
AUDIO 1/2VCC
AUX3 CLIP DET
5.1V RR-
C625 22p
L601 580UH
C
R629 1.2K
OPAMPVCC
SW B+ON ANA_ENA3
e d i
C647 220p
C619 2.2
t n
TO MAIN 8/8 Page 4-80
C
C
C650 560p
R613 33K
D601 MA111
GND
Q
C671 2200 16V
C670 0.1
C618 2.2
MUTE
U
D611 ST70-27F
P
R628 1.2K
C
l a i
R681 15K
2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24
f n
C
C620 1000p
C
1 13 POWER GND
8
13.5V R649 470 1/4W F
9
R648 470 1/4W F
C
C624 22p R639 10K 7
C626 22p
C
C629 22p C
R645 6.8K
R642 56K
C630 1000p
C
R633 470 1/4W F
R644 22K R643 18K
GND 11 10
6
C
IC602 NJM2060V
4 5 VCC
AUX3 (+)
R641 10K
3
14 13 12
R623 10K
R622 10K
2
R640 10K
1
C627 22p
R634 22K
8
C
R635 6.8K C C623 1000p
C621 1000p
R638 10K
R637 56K
C
C628 1000p
R632 470 1/4W F
C622 22p
R636 18K
C
5.1V
R647 470 F 5.1V RL-
R646 470 1/4W F 5.1V RL+
FR+
FR-
5.1V FL-
5.1V
FL+ C612 22p
7
9
C614 22p
C
R621 10K
6
C613 22p
4 5 VCC
C
C610 1000p
C611 22p
R620 10K
C
R618 56K
C616 22p C
R627 6.8K
R624 56K
C
C617 1000p
R614 33K
C
3
GND 14 13 12 11 10
R625 18K
D603 1SS300
R601 220K
2
R626 22K
Q603 IMH21
C601 10
1
IC601 NJM2060V
R609 33K
R608 33K
R605 2.2K C
C605 10
Q602 IMH21
D602 1SS300
Q619 RN4906
TO MAIN 7/8 Page 4-79
C
R616 22K
DAC CENTER
C615 1000p
DAC_RR
R617 6.8K
C
R604 2.2K
R619 18K
C
GND
C604 10
R612 1.2K
C609 22p
J
C606 2.2
C603 10
C608 1000p
R603 2.2K
DAC_FR DAC_RL
C
C
C
C
DAC_FL
MUTE
R615 1.2K
C
R602 10 2.2K C602 C
C607 2.2
R630 470 1/4W F
20K LPF/Pre AMP
TO MAIN 2/8 Page 4-74
R631 470 1/4W F
5.1V
Main PWB(B1) 6/8 section
POWER
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l a i
Main PWB(B1) 7/8 section
R713 10K
GND
R767 2.2K
D763 UDZS 5.1B
C
R768 2.7K
M-GND
TO MAIN 8/8 Page 4-80
MIC+ MICM-GND
J4 074403208
SW2+
AUX2
SW2-
AUX2 -
+
C
C
C796 2200p
Y
NAVI-C
AUX2 SHIELD
AUX2 ENABLE CLIPDET
5 6 7 8
1 2 3 4
SW+
C793 2200p
AUX1 +
C
SWAUX1 -
C
AUX1 SHIELD
C794 2200p
AUX1 ENABLE CLIPDET
0V(6.4V)
8
C791 2200p
C
C792 2200p
IN 2 R-
STEREO2_R+ MS-CAN H
MS-CAN L
R746 100K
AUX1 CLIP DET
4-79
SHIELD
C
D765 MMBZ27VC D766 MMBZ27VC
MIC -
C
C765 100p
C764 47 16V
C
C763 0.1
ANA_ENA2
C790 STEREO1_R2200p MIC +
C
7
Vref
STEREO1_R+
C
6
CAN L
VCC
C789 2200p
5
3
1 2
CAN H
GND
RXD
ANA_ENA1 AUX2 CLIP DET
STB
4
5.0V
ENABLE1
TXD
C
CAN STB
GND
CAN TXD
CAN RXD
ST IN2 DIAG
IC703 TJA1040
MS-CAN
R771 100
D764 UDZS 5.1B
R770 2.7K
C
Q764 DTC114E
J3 074403216
C788 2200p
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
C781 2200p C
STEREO1_L+ STEREO1_LST IN1 SHIELD
C782 2200p
C
C783 2200p C
PHONE+
C784 2200p C
PHONE-
C785 2200p
IN 2 R+
C
STEREO2_RIN 2 L+
C786 2200p C
STEREO2_LIN 2 L-
C
STEREO2_L+
C787 2200p R747 100K
R769 2.2K
D762 MA111
R745 100K
C761 0.1
C795 2200p
ENABLE2
R766 47 1/2W
Q763 DTA143EUA
C762 0.1
R744 100K
C
Q742 DTC614TU
C741 0.1
Q741 2SA1586
R743 10K
C722 560p
R728 100
C
R727 4.7K
R742 100K
R741 100K
2.5V
9
4 5 7
6
TO MAIN 3/8 Page 4-75
STIN2 DIAG ON
C719 10
C
C717 47 16V
C
C
R775 1K
a X X
STIN2 DIAG DET
2.5V
IC702 AK4388
a n STEREO2_R-
TO MAIN 3/8 Page 4-75
VCOM
RSTN AOUTL SMUTE AOUTR ACKS DIF1 DIF0
8
R725 0 C718 0.1
C768 1000p
STEREO_IN
5.0V
VSS
i v
LRCK
5.0V
VDD
C
SDTI
R781 100
WS_HOST
C721 10
3
SD_HOST_OUT1
5.0V
C
BICK
Q762 DTC114E
C720 0.1
DEM
MCLK
R780 100
10 11 12 13 14 15 16
1
DZF
2
DA-CON
RESET2
o c D761 MA111
L
W
0V(6.4V) R765 47 1/2W
C766 100p
C
R716 10K
C
C
Q761 DTA143EUA
FS_SYS
TO MAIN 2/8 Page 4-74
f n
SW+
BCK_HOST
TO MAIN 2/8 Page 4-74
B/U+5V
R724 470 1/4W F 5.1V
ENA6.5V
TO MAIN 6/8 Page 4-78
OPAMPVCC
C714 0.1
C
C710 22p
R723 470 1/4W F 5.1V SW-
C704 2.2
DAC SUB
e d i
AUDIO 1/2VCC
8
R715 10K
C711 22p
C713 22p C712 1000p
R720 6.8K
9
SYS+5V
K
U
7
C
C
C709 22p
C
C708 22p
C
C707 820p
R714 10K
6
R702 2.2K
C702 10
C
C
C715 1000p
R718 18K
R708 1.2K
D701 1SS300
G TO MAIN 5/8 Page 4-77
4 5 VCC
t n
5.1V SW2-
MUTE
R719 22K
C
3
GND 14 13 12 11 10
Q701 IMH21 R706 33K
R722 470 1/4W F
R774 1K
IC701 NJM2060V
2
R717 56K
R701 2.2K
1
SW2+
10.2V
C
R709 18K
C706 22p
R710 5.6K C
C705 820p
R711 18K
5.1V R721 470 1/4W F
C
C
R705 10K
C701 10
C703 R707 2.2 1K C
MUTE
R712 56K
20K LPF/Pre AMP
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Main PWB(B1) 8/8 section
l a i
DVD IF 1 DVD_VIDEO(+) GND
FIL803 NFM51R00P206
R803 220 1/4W R810 220 1/4W
ENABLE 4 VIDEO(POWER ON)
5 NAVI_DISP
(TXD)
6 DISP_NAVI
(RXD)
R858 47
DVD LRCK 13 DVD DATA0 14 DVD DATA1 15 DVD DATA2 16 DVD SPDIF
TWS
R833 47 R834 47
TSD0
18
SP-BCLK
R862 0
19
SP-SDATA
R863 0
START 23 NAVI_AUDIO (RX)
R836 0
24 AUDIO_NAVI (TX)
R807 0
25
R808 0
CAN RXD
NAVI SCK
37
NAVI WS
38
NAVI SDA
40 NAVI AUDIO LRCK NAVI 41 AUDIO BCK
42 NAVI AUDIO DATA 43 DA610_MUTE 44 IEEE_FS_SYS 45 IEEE_BCK
a n 48 BATTERY-C 49 BATTERY
a X
50
BATTERY
51
BATTERY
52
BATTERY
53
BATTERY
54
BATTERY
55
BATTERY
56
BATTERY
57
BATTERY
58
BATTERY
59
BATTERY
C804 0.1
C
10
R806 0
BCK-IN1
R804 0
WS-IN1
R805 0
SD-IN1 SPDIF2
R860 0
WS-IN3
R830 0
BCK-IN3
R831 0
SD-IN3
R865 47K
R864 0
R814 0
BCK_HOST
R816 0
WS_HOST R815 0 SD_HOST_OUT2
t n
6 7 8 9 10
e d i
WS_HOST
BCK-IN3
SD-IN1
SD-IN1
BCK-IN1
BCK-IN1
9
WS-IN1
WS-IN1
SPDIF1
SPDIF2
SPDIF2
6
7
8
3A
3Y
5
BCK-IN3
SPDIF1
IC801 TC74LCX257
3B
4B
4
SD-IN3
WS-IN3
GND
3
WS_HOST SD_HOST_OUT2
WS-IN3
2B
2
BCK_HOST
SD-IN3
2Y
1
i v
39 NAVI AUDIO SPDIF
46 IEEE_LRCK 47 IEEE_DATA
C
o c GND
TWS
TWS
TBCK
TBCK
TSD0
TSD0
TSD1
TSD1
TSD2
TSD2
TX Q808 DTC114E
ACC-IN
ACC-IN D_TX/TX
RGS NAVI_B/U START
START GND
NAVI-C
R856 2.2K
36
3.3V
CAN STB
GND
GND
RXD
BCK_HOST
16 15 14 13 12 11 10
CAN-STB
33 MICROPHONE IN+ 34 MICROPHONE IN35
9
f n
CAN TXD
4Y
32
N.C
SD_HOST_OUT2
1Y
31
M-UART-TX M-UART-RX-O
2A
GND
START
4A
CAN-RX
30
8
R855 10K
OE
29
7
NAVI-A
1A
GND
DVD_SHIELD DVD_VIDEO(-)
1 2 3 4 5
SYS+3.3V
1B
28
6
SPDIF1
VCC
CAN-TX
5
D
D_TX
GND
27
TXD RESERVED (REARCAMERA-)
J2
SYS+5V
ACC-IN
22
26
4
2
D_TX
ON 20 POWER (ACC-IN) 21 REVERCE GEAR
D_TX
3
VIDEO_ENABLE
TSD2 R861 0
SP-LRCK
DVD_VIDEO(+)
TSD1
SEL
17
TBCK
R832 47
1
J2 074403210
D_TX
12
RESERVED (REARCAMERA+) RESERVED (CAMERA_SHIELD)
C
R857 47
C806 1000p
DVD BCK
R813 15K D803 UDZS5.1B
GND
11
FIL804 NFM51R00P206
D808 UDZS5.1B
10
FIL802 SUP802 IMSA-6802 NFM51R00P206
C805 1000p
GND
8 REAR VIEW CAMERA+ 9 REAR VIEW CAMERA-
SUP803 IMSA-6802
7
R811 3.3K
3
SUP804 IMSA-6802
FIL801 NFM51R00P206
SUP801 IMSA-6802
2 DVD_VEDEO(-)
TO MAIN 5/8 Page 4-77
Z
TO MAIN 1/8 Page 4-73
M
TO MAIN 2/8 Page 4-74
S TO MAIN 4/8 Page 4-76
B TO MAIN 3/8 Page 4-75
V TO MAIN 6/8 Page 4-78
Y
M-GND MIC+ MIC-
TO MAIN 7/8 Page 4-79
M-GND
Q807 HN1C01FU
60
NC 61 POWER GND 62 POWER GND 63 POWER GND 64 POWER GND 65 POWER GND 66 POWER GND 67 POWER GND 68 POWER GND J6 074224568
4-80
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
Xa Xa Xa na na na vi vi vi co co co nf nf nf id id id en en en tia tia tia l l l
PRINTED WIRING BOARD Main PWB(B1) section
Sirius ANT
J1
J2
J1
ANT102
Radio ANT
J4
J3
20 19 1817 16 15 14
13
C795 C796 C794 C793
R314 R313 R310 IC301
X401
R335 C314
76
R270 R269 R278 R277 R276 R275 R274 R273 R272 R271 BL101
C250
X201
C306 R306 R305 C304
C305
Q301 R340 R353
C301 R339 R338
1
100 R302 R327 R301 R337 R334
C320
9
IC304
C316
C293 C292 C291 C290
R707
25 C302 C303
26
X301
R355
C768
R775
C533 C532
50
R309 R341
R312 R311
R243
C436
C352
R444
L431
17
R245 TH301 R248 R250 R252 R253
R237 R286 R285 R240 R241 R242
C163
L207 L222 L221 R238 R239
C160 Q561
R432 R434 R450 R465 1 C433
C451 C448
C447
R354
75
R474
R459
L209 C232
51
15
C243
108 109
10
C244
L231 L230
R317
C186
C708 R710 C246
IC201
R356
R433
L432
R712
R711
IC701 R716
1 C706 C707
C297 C296 C295 C294
L215
R261
C231
5
C251
C248
C265
C203
C256 C255
1
Q202
C126 Q204
L202 144
L208
1
C106
C247
36
TM101
R213 C279 R212 C278 R211 C287 R210 C286 R209 C285 R208 C284 R204 C283 R203 C282 R202 C281 R201 C280
R722 R721
1
C108
IC202 R216 R215
L204 R264 C212
L218 C267
C271
R218
C452 C312
R470
C450
L433
COMPONENT SIDE
C266
C268
C270
C644 C618
R527 C125
R541
R542
C530 C531
R522
TM103
IC304
C711
R767
R771
Q620 R650 Q606
C646 R638 R639
R265
R620 C607 C604
C420
L506
C528
Q502
1
C514
5
3 2
C715 R708
IC502 Q502 Q301
R720 R718 R717 C713 C712 D764 C289 C288
R744
Q607
R774
R811 R813
TH601
R672 C650 C645
D604
C764
R621
D542 Q542
C609
1
TM201
IC502
IC306 IC301
7 6
4
R723 C709 C714 R714 R746 C792 R769 R715 R713 R770 R724 R743 L101 R768 C710 Q741 IC703 R651 C762 C761 R742 R101 C649 C632 1 R709 D763 C105 R719 C705 D605 C763 C717 C703 C704 R279 R282 R281
C523 C529
8
D765 D766
C525 C524 C522
L502
16 15 14 13 12 11 10 9 1 C766 C765 8 7 6 5 4 3 2 1
R561
R517
1 Q501
C605 IC602 1 C622 C625 C612
Q541
C521
Q501
C629
C541
TH581
Q561
IC601
IC605
C674 C675
C581
C677
C176
Q541
1
Q616
D541
D613 R689 C175 R690
C673
R526
Q543
R612
C606 C603
C671 D104
Q616
R623
C672
TH161
30 32
6
37 R219 C275 C276 C215 R220 R223 R222 R616 C124 C602 R224 R266 L234 R225 L233 R230 R267 R231 C156 R232 72 73 R233 C157 R234 Q543 C158 R235 C159 R236 R543
33
Q202 Q542
C670
L503
C174
3 2
4
R634
C613 R622
R699
25
R679 R694 C668 D611
C689 D610 C686
R164
20
Q204
D575 D576 C626 R640 C572
D615
15
8 7
5
C642
R855 R856
5 6 7 8
AUX1(+) AUX1(-) AUX1 SHIELD AUX1 ENABLE CLIP DETECT AUX2(+) AUX2(-) AUX2 SHIELD AUX2 ENABLE CLIP DETECT
R671R695
L505
1 2 3 4
1
C648 C652
R168
L504
4 3 2 1
3 2
10 9
Q611
13
R578 R579 R641
10
C520
8 7 6 5 4 3 2 1
5 4
R834 R833 R832 R858 R857
4 5 6 7 8 9 10 11 12 13 14 15 16
8 7 6 5
R697
C162 C161
IC605
J4
7 6
5 7
IC201
16 15 1413 12 1110 9
STEREO IN 1 L(+) STEREO IN 1 L(-) STEREO IN 1 AUDIO SHIELD PHONE MONO(+) PHONE MONO(-) STEREO IN 2 R(+) STEREO IN 2 L(+) STEREO IN 2 L(-) STEREO IN 1 R(+) STEREO IN 1 R(-) MICROPHONE IN(+) MICROPHONE IN(-) MONO AUDIO SHIELD STEREO IN 2 R(-) MS-CAN H MS-CAN L
8
R680
R815 R816 R814
1 2 3
9
C571
IC601
J3
20 19 18 17 16 15 14
1
5 4 3 2 1
RESERVED (REAR CAMERA +) 2 RESERVED (REAR CAMERA SHIELD) 3 DVD VIDEO(+) 4 VIDEO ENABLE 5 TXD 6 RESERVED (REAR CAMERA -) 7 DVD SHIELD 8 DVD VIDEO(-) 9 N.C 10 RXD
11 10
21
C676
Q620 Q606
IC202 IC602
1
22
C619
12
Q741 Q607
J2
10 9 8 7 6
23
D607 C655
N.C FRONT-SP-L(-) REAR-SP-L(-) REAR-SP-R(-) AUDIO SHIELD
24
R831 R830 R860 R805 R804 R806 R808 R807 R836
20 21 22 23 24
Q611
R681
IC703 IC701
Q
L601
IC
18 SWC1(+) 19 SWC1(-)
C806
TM102
R647 R646 R631 R630
POWER GND AUX3(-) START SWC2(-) SWC2(+)
R632
13 14 15 16 17
R633 R648 R649
B/U AUX3(+) AUDIO SHIELD N.C SWITCHED B+POWER 6 REVERSE GEAR SENSE 7 AUX3 ENABLE CLIP DETECT 8 FRONT-SP-L(+) 9 REAR-SP-L(+) 10 REAR-SP-R(+) 11 FRONT-SP-R(+) 12 FRONT-SP-R(-)
BL103
1 2 3 4 5
R745 C786 R747 C787 C784 C783 C791 C790 C782 C781 C789 C788
1
12 11 10 9 8
ANT101
SUP101
7 6 5 4 3 2
1
IC306
24 23 22 21
P303
Flash write
R141
1 TM104
Caution: COMPONENT SIDE: Parts on the component side seen from the component side are indicated.
4-81
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION To Fan J3
SOLDER SIDE
6 7
8
P581
9
Q610 Q742 Q763 Q764 Q701 Q762 Q761 Q617 Q612
24
10 11
12
R669 R670
1 Q608 Q609 D571
7
R572 R576
Q571 10
Q572
C620
R603
IC606 Q618
20
C616 R608
30 32
D612 R685
Q582 Q583
R117 R116
R581
Q615
D103 D102
D582 D581
25
Q614
33
Q603 Q602 Q619 Q581 Q615 Q103 Q583 Q582 Q601 Q584
R504 R503 R502 C502 C501 D502 R514
D561
Q584
BL103
Q103
Q581
R601
IC607 IC604 IC603
Q571 Q572
15
Q602
Q601
IC702
R626
R682
D603
IC
5
R624
R625 C617
D602
D606
Q608 Q609 R577 R573
R645 R627 C614 R629 C627 Q618 IC606 Q614
C628 R642 C623 R643 R636 C630
R604 R615 C611
R613
Q612
Q617 IC607
C647
D573
R637
C608 R617 R602
Q619 D601
R677 R698 R678
D574
Q603
C601
1
D614 C680 R693 R692
R664
R661 R659 C631
1 C624
R655 C635
R268 R293
C229 L219 C272
C195 C196 C230
1
R803 C805 D808
Q610 R660 C638
1 C634 R656
C722 C217
R260
L235 C208 C209
4 5
21
R421
1
R418 1
IC102
R865 Q808
Caution: SOLDER SIDE: Parts on the solder side seen from the solder side are indicated.
R861
C512
C513
Q505
IC501
Q504
IC401
C526
R521
R519
C510
C527
Q504
IC501
D504
R518
R520
C515
1
R528
R525 R523 R524
Q505
C419
R443
49 48
R510 R511 R863 R512 C509
32 R440 33
D503
R862
IC402
Q807
R405 R167 1 R326
64
IC801
C441 R438 R437 R439
L409
1
17
C519 R513
C505 C506 C507 C508
R508 R509
R431
16
C431 C432
R436 R435 C434
C511 R516
C405
IC101
2 3
1
C573
1
IC604
R662
C435
C402 L401
1
14 15 16 17 18 19 20
R665
R619
L203
AUX1(+) AUX1(-) AUX1 SHIELD AUX1 ENABLE CLIP DETECT AUX2(+) AUX2(-) AUX2 SHIELD AUX2 ENABLE CLIP DETECT
IC401
R666
C641 R663
R441 R442 C446 R463 R462
C401
C407 C413
D608
FIL801 C719 C718
Q742
C785
R766
R765
C262
C264 R205
C233 R251
C237 L232 C234
C403
13
R628 C621 R614 R635 R605 R644 R609 C610 R618 C615
R294 R296
IC405
5 6 7 8
1
C222
C192
1 2 3 4
C637
C221
R295
Q
R658 C636
R657
C214
C216
R359 R360 R361
STEREO IN 1 L(+) STEREO IN 1 L(-) STEREO IN 1 AUDIO SHIELD PHONE MONO(+) PHONE MONO(-) STEREO IN 2 R(+) STEREO IN 2 L(+) STEREO IN 2 L(-) STEREO IN 1 R(+) STEREO IN 1 R(-) MICROPHONE IN(+) MICROPHONE IN(-) MONO AUDIO SHIELD STEREO IN 2 R(-) MS-CAN H MS-CAN L
C274 C273 L205
C213
C406 R407 L403 C411 C418 C408 C404 C421
4 3 2 1
C219
17
C191
8 7 6 5 4 3 2 1
C261
R217
23
5
IC603
L216
R166
16 15 1413 12 1110 9
8 7 6 5
4
C633 R654
R728
C417 L407 C416 L406 L405 C415 L404 C414
J4
L214 C254 C252
L201 C260 C259 C257 C258
9 10
2 3
R780
C412 R415 R414 R413 R412 C422 R411 R410 C410 C409
J3
15
R105 R104 C117 R113 R114
R103
L402
RESERVED (REAR CAMERA +) 2 RESERVED (REAR CAMERA SHIELD) 3 DVD VIDEO(+) 4 VIDEO ENABLE 5 TXD 6 RESERVED (REAR CAMERA -) 7 DVD SHIELD 8 DVD VIDEO(-) 9 N.C 10 RXD
C116
C110 C111 R142 R143
C107
R263
C115
BL101
C112
10
D101
C205 C206
5
7 8
1
R653
C720
5 4 3 2 1
1
D701
6
R727 R781
IC702
1
D762 C701
R725
Q701
N.C FRONT-SP-L(-) REAR-SP-L(-) REAR-SP-R(-) AUDIO SHIELD
R262
20 21 22 23 24
R705
Q762 R741
C702 R702
22
R810
C741
Q764 Q763
ANT102
C804
9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8
D761 Q761 C721
4
R701
8
2 3
19 SWC1(-)
10 9 8 7 6
4 5 6 7 8 9 10 11 12 13 14 15 16
6 7
1
18 SWC1(+)
J2
1 2 3
5
R706
POWER GND AUX3(-) START SWC2(-) SWC2(+)
R416 R401 R402 R403 R404 R406
13 14 15 16 17
FIL803
R102
B/U AUX3(+) AUDIO SHIELD N.C SWITCHED B+POWER 6 REVERSE GEAR SENSE 7 AUX3 ENABLE CLIP DETECT 8 FRONT-SP-L(+) 9 REAR-SP-L(+) 10 REAR-SP-R(+) 11 FRONT-SP-R(+) 12 FRONT-SP-R(-)
TH101
C109
1 2 3 4 5
SUP804
1
SUP802
7 6 5 4 3 2
12 11 10 9 8
FIL802
SUP803
ANT101
13
24 23 22 21
D803
SUP801
FIL804
20 19 1817 16 15 14
J1
J2
R673
J4
J1
C445
Xa Xa Xa na na na vi vi vi co co co nf nf nf id id id en en en tia tia tia l l l
Main PWB(B1) section
IC402
R864
1
68 J6
Q807 Q808
IC405 IC801 IC101 IC102
To Navi section
The parts of a dotted line express the parts on a component side.
4-82
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Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
en
tia
l
4.3.3.2 CLARION Model No. EU-1289A-I/J
id
LF This product is a lead free model. Lead free solder is used in PWB stamped LF mark. Please keep the following conditions when you repair.
COMPONENTS
EU-1289A-I,EU-1289A-J
co
1. Use lead free solder. * Koki's lead free solder S3X-55M 0.6mm (CLARION Parts No.642-0231-01) * Koki's lead free solder S3X-55M 1.0mm (CLARION Parts No.642-0231-02) 2. Use a nitrogen solder system. 3. Do not use "General solder" and "Lead free solder" together.
Main unit
-----------
nf
1.
1
DIFFERENCE FROM ORIGINAL EXPLODED VIEW/PARTS LIST *Refer to the figure on page 4-66 of original manual. NO. 21
PART NO.
DESCRIPTION
276-0489-14 SETPLATE(EU-1289A-I) 276-0489-28 SETPLATE(EU-1289A-J)
Q'TY 1 1
ORIGINAL SERVICE MANUAL (Section 4.3.3.1)
vi
ELECTRICAL PARTS LIST
This additional service manual is designed to be used together with Model EU1289AH This manual has described only the difference point with the original service manual.
Main PWB (B1)section (page 4-71) NO. PWB
na
Original model EU-1289A-H EU-1289A-H
DIFFERENCE FROM ORIGINAL
Manual No. 298-6573-00 298-6573-01
PART NO.
DESCRIPTION
039-3154-04 PWB(WITHOUT COMPONENTS)
Q'TY 1
*As for EU1289AI and EU1289AJ, it is different the writing software of EEPROM
Xa
DIFFERENCE FROM ORIGINAL MANUAL 1.EXPLODED VIEW/PARTS LIST 2.ELECTRICAL PARTS LIST 3.PRINTED WIRING BOAD
4-83
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Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
EU-1289A-I/EU-1289A-J J3 074403216
MIC -
C
C791 2200p
C
C792 2200p
SHIELD
IN 2 R-
STEREO2_R+ MS-CAN H
STEREO_IN
C
C782 2200p
STEREO1_LST IN1
C783 2200p
C790 STEREO1_R2200p MIC + MIC -
C
C
PHONE+
C791 2200p
C784 2200p C
PHONE-
C785 2200p
IN 2 R+
C
STEREO2_R-
C
C792 2200p
C786 2200p
IN 2 L+
C
STEREO2_LIN 2 L-
SHIELD
IN 2 R-
STEREO2_R-
MS-CAN H
MS-CAN L
C
STEREO2_L+
STEREO1_R+
C
C
SHIELD
R746 100K
MS-CAN L
C
C789 2200p
C787 2200p
STEREO_IN
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
C
STEREO1_L+ STEREO1_L-
en
C
C
STEREO1_L+
id
C790 STEREO1_R2200p MIC +
1 2 3 4 5 6 7 8
C781 2200p
ST IN1 SHIELD
PHONE+ PHONE-
IN 2 R+
STEREO2_R+ IN 2 L+
C782 2200p
C
C783 2200p C
C784 2200p C
C785 2200p C
C786 2200p C
STEREO2_L+ IN 2 L-
C
STEREO2_L-
R746 100K
C
9 10 11 12 13 14 15 16
nf
STEREO1_R+
J3 074403216
C788 2200p
R747 100K
C
C789 2200p
C781 2200p
R745 100K
C788 2200p
R745 100K
EU-1289A-H
C787 2200p R747 100K
Main PWB (B1) 7/8 ection (page 4-79) - J3 Connector(6,7,8,14pin)
tia
l
DIFFERENCE FROM ORIGINAL CIRCUIT DIAGRAM
To 2/8 (ORIGINAL page 4-74)
To 2/8 (ORIGINAL page 4-74)
J3
co
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
9 STEREO IN 1 R(+) 10 STEREO IN 1 R(-) 11 MICROPHONE IN(+) 12 13 14 15 16
MICROPHONE IN(-) MONO AUDIO SHIELD STEREO IN 2 R(-) MS-CAN H MS-CAN L
Xa
na
vi
9 10 1112 131415 16
STEREO IN 1 L(+) STEREO IN 1 L(-) STEREO IN 1 AUDIO SHIELD PHONE MONO(+) PHONE MONO(-) STEREO IN 2 R(+) STEREO IN 2 L(+) STEREO IN 2 L(-)
4-84
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Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
DIFFERENCE FROM ORIGINAL PRINTED WIRING BOAD Main PWB (B1)section (page 4-82) Solder side. #7-#8 patterns of J3 Connector changed.
EU-1289A-H(039-3154-03) J3
R705
9 10
2 3
4
5 D608
Q610
C719 C718
C785
7 8
1
C633 R654 R727
R658 C636
R664
D762
6
R653
R725
Q762 R741
C702 R702
R810
C741
Q764 Q763
C721
Q701
Q742
9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 R765
4
R766
8
2 3
D761
6 7
1
R706
5
C804
C638
FIL803
R673
FIL801
SUP804 TH101
D803
SUP801 SUP802
FIL804 SUP803
ANT101
R803 C805 D808
J2
FIL802
J4
R666
EU-1289A-I/J(039-3154-04) J3
4-85
C719 C718
9 10
2 3
4
5 D608
Q610
7 8
1
R673
C785
6
R653 C633 R654 R727
R658 C636
R664
D762
R705
R725
Q762 R741
C702 R702
R810
C741
Q764 Q763
C721
Q701
Q742
9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 R766
4
R765
8
2 3
D761
6 7
1
R706
5
C804
C638
FIL803
FIL801
SUP804 TH101
D803
SUP801 SUP802
FIL804 SUP803
ANT101
R803 C805 D808
J2
FIL802
J4
R666
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l
4.3.4 Temporary ACM ID and UDAC reassignment
tia
For security purposes the HDD and Navigation Board are matched to each other. If the HDD and Navigation board are not matched to each other, there will be operational malfunctions. This procedure creates a temporary ACM ID. Temporary ACM ID's are required if a functional check needs to be performed on an ACM that has not had a Ford Part Number assigned.
Refer to Appendix A-5 for the ACM ID numbering format.
en
Before shipping, a unique ACM ID must be assigned to the ACM. Refer to Section 5.4 for assigning a unique ACM ID.
Sequence Description
1 2 3 4 5 6 7
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xcpl 3 PASSWORD and press return HDD = OK CLEAR Enter xcpl 1 0xf1 0x99999999 PASSWORD and press return Confirm unit id = OK WRITE Enter xcpl 2 and press return Confirm unit id FLASH = OK READ Confirm unit id HDD = OK READ Enter xrudac 3 1 PASSWORD and press return Confirm UDAC SERIAL ID = OK CLEAR Enter xrudac 3 2 PASSWORD and press return Confirm UDAC RECOVERY ID = OK CLEAR Enter xrudac 1 PASSWORD and press return Confirm unit id FLASH = OK READ Confirm UDAC SERIAL ID = OK WRITE Confirm UDAC RECOVERY ID = OK WRITE Note hexadecimal string after UDAC RECOVERY ID = OK WRITE Enter xrudac 2 PASSWORD and press return Note hexadecimal string after UDAC RECOVERY ID = OK READ Confirm hexadecimal strings from Steps 23 and 25 are the same Enter xrsn 1 0x46310000 99999999 YMMDD PASSWORD and press return. Confirm SERIAL NO. = OK WRITE Note Serial Number Enter xrsn 2 and press return Note Serial Number Confirm Serial Numbers from Steps 29 and 31 are the same Enter xtp 700 9 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter dusa and press return Confirm CLEAR OK Turn OFF ACM Disconnect ACM from the Dengen Box Assembly Temporary ACM ID and UDAC reassignment complete
Appendix A-1
vi
co
nf
Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
na
Xa
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
id
Sequence Number
4-86
Section 3.4.2 N/A
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Xanavi confidential
ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
l
4.4 Validation
tia
This section of the Service Manuals details how to verify the repairs that were made to the Navigation Radio ACM.
4.4.1 Repair Validation Check
Once the repairs to the ACM have been completed. Perform the following procedure to verify proper operation of the ACM.
en
If a particular xtp command can not be confirmed, repeat the XTP command. If the xtp command still can not be confirmed, reference Appendix A-1 for which component to replace. Sequence Description
1 2 3 4
Connect ACM to Dengen Box Assembly and a satellite radio antenna to the ACM Set Power Supply to 12.8 +/-0.2 Vdc Measure Power Supply current After waiting 10 seconds, confirm Power Supply current is greater then 500 micro Amps and less than or equal to 1.5 mA Turn ON Dengen Box ACC switch Wait 10 seconds Confirm the current to the ACM is less than or equal to 2A Confirm the combined current to the ACM, FCIM, and FDIM is less than or equal to 5A Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xtp 900 73 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 600 1 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 600 14 and press return Confirm GPS ANT STATUS = CONNECTED or OPEN or SHORT depending depending on the GPS antenna connection If a visual check of the display will be performed, do not perform step 21. Go directly to Step 23 Enter xtp 400 9 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 400 22 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 400 23 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 700 1 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 700 15 and press return Confirm bad cluster = 0, lost cluster = 0, cross point = 0, lost chain = 0, and bad lfns = 0 Enter xtp 700 16 and press return Confirm bad cluster = 0, lost cluster = 0, cross point = 0, lost chain = 0, and bad lfns = 0 Enter xtp 700 17 and press return Confirm bad cluster = 0, lost cluster = 0, cross point = 0, lost chain = 0, and bad lfns = 0 Enter xtp 700 18 and press return Confirm bad cluster = 0, lost cluster = 0, cross point = 0, lost chain = 0, and bad lfns = 0
20
nf
co
Appendix A-1
N/A Appendix A-1
Xa
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
vi
14 15 16 17 18 19
Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
na
5 6 7 8 9 10 11 12 13
Reference Service Manual Section Section 3.1 N/A
id
Sequence Number
4-87
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ACM for Brick (No.002F)
DIAGNOSIS / REPAIR / VALIDATION
37 38 39 40 41 42 43 44 45 46 47 48 49
Enter xdsp 1 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 100 45 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 100 46 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 400 62 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter xtp 700 70 and press return Confirm Model = 6 and Region = 10 Enter xtp 700 71 and press return Enter xtp 700 14 and press return Confirm the temperature difference between the DVD Mechanism and HDD is less than or equal to 5 degrees F Enter xtp 700 55 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal If a visual check of the display will be performed, do not perform step 53. Go directly to Step 55 Enter xtp 500 11 and press return Confirm gray scale on display is correct Enter xtp 300 48 and press return Note the values for NRVS and START Change the position of the RV SW and move the KEY SW to START on the Dengen Box Enter xtp 300 48 and press return Note the values for NRVS and START Confirm the values for NRVS and START have changed Enter xclw (Year)(Month)(Day)(Hour)(Minute)(Second) and press return Confirm hyper terminal response is all in lower case letters Enter xtp 600 12 and press return Confirm there are at least 2 satellites Enter xtp 600 13 and press return Confirm A0 Status is 00, 20, or 5x depending on the equipment set up. Enter xtp 800 48 and press return Confirm TEST START... END(Voice) Enter xmcu 2 4 5 0x18 and press return Enter xtp 800 4 and press return Confirm maximum value is between -14500 and 18000 Confirm minimum value is between 18000 and -14500 Enter xtp 800 49 and press return Confirm TEST START... END(Voice) Enter xtp 100 11 and press return Note the values for TEST0, TEST1, and TEST2 Change the position of Dengen Box test bit switches B0, B1, and B2 Enter xtp 100 11 and press return Confirm the values for TEST0, TEST1, and TEST2 have changed Enter xtp 900 88 and press return Confirm the fan is spinning Enter xtp 900 62 and press return Confirm the fan speed increases Enter xtp 900 63 and press return Confirm the fan stops spinning
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58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
N/A Appendix A-1 N/A Appendix A-1 N/A
Appendix TBD N/A Appendix A-1
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53 54 55 56 57
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50 51 52
Reference Service Manual Section Appendix A-1
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Sequence Description
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Sequence Number
4-88
N/A Appendix A-1
N/A Appendix A-1 N/A Appendix A-1 N/A
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DIAGNOSIS / REPAIR / VALIDATION
Sequence Number
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Enter xtp 300 102 and press return Confirm TEST START... END(I/O) Enter xtp 300 104 and press return Confirm P-Hold STS = LOW Enter xtp 300 103 and press return Confirm TEST START... END(I/O) Enter xtp 300 104 and press return Confirm P-Hold STS = HIGH Enter xtp 300 102 and press return Confirm TEST START... END(I/O) Enter xrfpn 2 6 PASSWORD 2 and press return Confirm Part Number, Table Number, and EQ Version Output is correct. Enter xtp 600 31 and press return Confirm Gyro AD is between 18830 and 22110 Enter xtp 700 9 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Turn OFF ACM Disconnect ACM from the Dengen Box Assembly Repair validation check complete.
Section 3.4.2 N/A
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86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
Reference Service Manual Section Appendix A-1
Sequence Description
4-89
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This section of the service manual provides the necessary details for updating the ACM software.
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5. SOFTWARE UPDATES
5.1 Software Summary
Description
Media used for Software Update Master HDD and HDD Copier
Map Database CDDB (Gracenotes) Main CPU Application DSP EQ Files Voice Guidance Language TTS (Text to Speech) VR Dictionary - Nav Dictionary VR Dictionary - Data Search (POI's, etc...) Sirius Baseline Data Main CPU Boot Loader Main CPU Application DSP Skin Splash Screen Configuration Table Audio Software Sub-CPU application FBL Calibration files - Brick only DVD Drive Firmware
CD-R
Brick Display Software
CD-R
Sub-CPU
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CD-R Update Disk 1
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HDD
Software Contents
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The table below details the software contained in the Navigation Radio ACM. The software must be updated in the sequence outlined in Section 5.5 of this manual.
MS-CAN CD-R
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DVD Drive (If necessary) Brick Display (If necessary)
ROM Writer
5-1
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5.2 Software Update Flow Chart
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Connect ACM to Dengen Box Assembly. (Section 3.1)
Compare all ACM software versions to version control matrix. (Appendix A-2)
Does the ACM have a Service Center ACM unique ID?
Yes
Yes
No
No
Write ECAN and VMSPN (Section 5.6)
No
Yes Perform Software Update (Section 5.5)
Xa
Does the ACM have a Service Center ACM unique ID?
DUSA (Section 5.8)
Disconnect ACM from Dengen Box Assembly
Proceed to Kitting (Section 6.0)
No
Disconnect ACM from Dengen Box Assembly
na
Yes
vi
Perform Software Version Check. (Section 5.3)
Is ALL ACM software the most recent.
Set Default Configuration (Section 5.7)
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Replace Brick
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Reassign ACM ID and UDAC (Section 5.4.1)
Can hardware support most recent software versions?
Reassign UDAC (Section 5.4.2)
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Is ALL ACM software the most recent.
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Perform Software and Hardware Version Check. (Section 5.3)
Yes
DUSA (Section 5.8)
Set Default Configuration (Section 5.7)
Write ECAN and VMSPN (Section 5.6)
Reassign UDAC (Section 5.4.2)
No
Reassign ACM ID and UDAC (Section 5.4.1)
5-2
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5.3 Version Identification
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This is the procedure used to determine the ACM software and hardware versions.
If any software in this procedure is not the most recent as defined by Appendix TBD, then the ACM must have it's software updated per Section 5.5 of this document. Sequence Number
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Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 N/A Appendix A-1 Section 3.4.2 N/A
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8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xtp 100 15 and press return Note BOOT VER Enter xtp 100 18 and press return Note FLA_AP VER Enter xtp 700 13 and press return Note MAP DATA VERSION Enter xtp 700 43 and press return Note DSP FIRMWARE Enter xtp 700 42 and press return Note HDD MODEL, HDD SERIAL, and HDD REVISION Enter xtp 700 41 and press return Note DVD REVISION Enter xtp 400 60 and press return Note (FNOS) SubCPU Version Enter xtp 600 11 and press return Note GPS VERSION Enter xtp 900 65 and press return Note AHU SOFT VER Enter xtp 900 66 and press return Note AHU HARD VER Enter xtp 100 39 and press return Note XM(SIRIUS) RADIO FIRMWARE VERSION Enter xtp 700 9 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Turn OFF ACM Disconnect ACM from the Dengen Box Assembly Software Version Identification complete.
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1 2 3 4 5 6 7
Sequence Description
5-3
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5.4 Chassis ID and UDAC reassignment
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5.4.1 Unique ACM ID and UDAC reassignment (New Service Part)
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For security purposes the HDD and Navigation Board are matched to each other. If the HDD and Navigation board are not matched to each other, there will be operational malfunctions. The procedure for reassigning the ACM ID and UDAC will be different depending on whether the ACM in question is already a service unit or a new service unit.
For security purposes the HDD and Navigation Board are matched to each other. If the HDD and Navigation board are not matched to each other, there will be operational malfunctions.
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Section 5.4.1 is used for creating a new unique ACM ID and reassigning the UDAC. A new unique ACM ID is required for placing a dealership return into the service center inventory. If the returned ACM already has a service center unique ACM ID (previously in Service Center inventory), do not use the procedure in 5.4.1. Use the procedure in 5.4.2.
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Refer to Appendix A-5 for the Unique ACM ID numbering format.
5-4
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5.4.1 Unique ACM ID and UDAC reassignment (New Service Part) - Continued
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Appendix A-1
Section 3.4.2 N/A
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11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xcpl 3 PASSWORD and press return HDD = OK CLEAR Enter xcpl 1 0xf1 0x******** PASSWORD and press return (Note ******** is the Unique ACM ID as defined in Appendix A-5) Confirm unit id = OK WRITE Enter xcpl 2 and press return Confirm unit id FLASH = OK READ Confirm unit id HDD = OK READ Enter xrudac 3 1 PASSWORD and press return Confirm UDAC SERIAL ID = OK CLEAR Enter xrudac 3 2 PASSWORD and press return Confirm UDAC RECOVERY ID = OK CLEAR Enter xrudac 1 PASSWORD and press return Confirm unit id FLASH = OK READ Confirm UDAC SERIAL ID = OK WRITE Confirm UDAC RECOVERY ID = OK WRITE Note hexadecimal string after UDAC RECOVERY ID = OK WRITE Enter xrudac 2 PASSWORD and press return Note hexadecimal string after UDAC RECOVERY ID = OK READ Confirm hexadecimal strings from Steps 23 and 25 are the same Enter xrsn 1 0x46310000 ******** YMMDD PASSWORD and press return. Confirm SERIAL NO. = OK WRITE Note Serial Number Enter xrsn 2 and press return Note Serial Number Confirm Serial Numbers from Steps 29 and 31 are the same Enter xtp 700 9 and press return Confirm No Error Detected... OK! appears on the Hyper Terminal Enter dusa and press return Confirm CLEAR OK Turn OFF ACM Disconnect ACM from the Dengen Box Assembly Unique ACM ID and UDAC reassignment (New Service Part) complete
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8 9 10
Sequence Description
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1 2 3 4 5 6 7
Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
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Sequence Number
5-5
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5.4.2 UDAC reassignment (Existing Service Part)
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For security purposes the HDD and Navigation Board are matched to each other. If the HDD and Navigation board are not matched to each other, there will be operational malfunctions. Section 5.4.2 is used only for reassigning the UDAC on an ACM.
Refer to Appendix A-5 for the Unique ACM ID numbering format. Sequence Number
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Appendix A-1
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21 22 23 24 25 26 27 28 29 30
Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
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8 9 10 11 12 13 14 15 16 17 18 19 20
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xrudac 3 1 PASSWORD and press return Confirm UDAC SERIAL ID = OK CLEAR Enter xrudac 3 2 PASSWORD and press return Confirm UDAC RECOVERY ID = OK CLEAR Enter xrudac 1 PASSWORD and press return Confirm unit id FLASH = OK READ Confirm UDAC SERIAL ID = OK WRITE Confirm UDAC RECOVERY ID = OK WRITE Note hexadecimal string after UDAC RECOVERY ID = OK WRITE Enter xrudac 2 PASSWORD and press return Note hexadecimal string after UDAC RECOVERY ID = OK READ Confirm hexadecimal strings from Steps 16 and 18 are the same Enter xrsn 1 0x46310000 ******** YMMDD PASSWORD and press return (Note ******** is the Unique ACM ID as defined in Appendix A-5). Confirm SERIAL NO. = OK WRITE Note Serial Number Enter xrsn 2 and press return Note Serial Number Confirm Serial Numbers from Steps 22 and 24 are the same Enter dusa and press return Confirm CLEAR OK Turn OFF ACM Disconnect ACM from the Dengen Box Assembly UDAC reassignment (Existing Service Part) complete
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1 2 3 4 5 6 7
Sequence Description
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If the returned ACM does not have a service center unique ACM ID, do not use the procedure in 5.4.2. Use the procedure in 5.4.1
5-6
Section 3.4.2 N/A
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5.5 Software Update Procedure
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Sequence Description
Section 4.3.2.3 Section 3.1 Section 3.2 Section 3.5.1 Section 3.4.1 N/A
Section 3.4.2 TBD Section 3.5.2 Section 3.4.1 N/A Section 3.4.2 TBD Section 3.2 Section 3.4.1 N/A
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Confirm ESD Precautions Remove HDD from ACM Connect HDD to HDD Copier Connect Master HDD to HDD Copier Copy information from Master HDD to HDD Confirm HDD copy process is complete Disconnect HDD from HDD Copier Disconnect Master HDD from HDD Copier Install HDD into ACM Connect ACM to Dengen Box Verify Serial Side Port Connector is attached to ACM Verify Dengen Box is in Normal Mode Open the Hyper Terminal Program Power-Up the system Verify the Hyper Terminal is operating by observing the computer screen. Verify correct version of CD-R Update Disk 1 Insert CD-R Update Disk 1into ACM Verify by Hyper Terminal that update is progressing OK. Remove disk from ACM after it is automatically ejected. ACM will automatically reboot. Power-Down the system Connect the ROM Writer / Sub-CPU Connector to the ACM Verify Dengen Box is in XTP Mode Power-Up the system Verify the Hyper Terminal is operating by observing the computer screen. Update Sub-CPU per the ROM-Writer user's manual. Power-Down the system Disconnect the ROM Writer / Sub-CPU Connector from the ACM Verify Dengen Box is in Normal Mode Power-Up the system Verify the Hyper Terminal is operating by observing the computer screen. Verify correct version of DVD Mechanism Firmware Update Disk Insert DVD Mechanism Firmware Update Disc into ACM Verify by Hyper Terminal that Update is progressing OK. Remove disk from ACM after it is automatically ejected. ACM will automatically reboot. Verify correct version of Brick Display Update Disk Insert Brick Display Update Disc into ACM Verify by Hyper Terminal that update is progressing OK. Remove disk from ACM after it is automatically ejected. ACM will automatically reboot. Power-Down the system Verify Dengen Box is in XTP Mode Power-Up the system Verify the Hyper Terminal is operating by observing the computer screen. Reassign ACM Chassis ID to Service Center Designation (UDAC) Power-Down the system Disconnect ACM from Dengen Box
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
Reference Service Manual Section Section 4.3.1.2 Section 4.3.2.3 HDD Copier user's manual
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Sequence Number
5-7
Section 3.4.2 Section 3.5.2 Section 3.4.1 N/A Section 3.4.2 N/A
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5.6 Writing ECAN and VMSPN to the ACM
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ECAN is the ECU Core Assembly Part Number. This is the Ford ACM part number.
VMSPN is the Vehicle Manufacturer Software Part Number. This is the Ford Part Number for the Navigation Software (Boot and APP).
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Reference Appendix A-5 for the unique ACM ID numbering format.
Sequence Description
1 2 3 4 5 6 7
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xrfpn 1 2 0x******** 0x******** 0x******** 0x******** PASSWORD and press return. This step registers ECAN. Confirm OK WRITE (Ford Part Number) Enter xrfpn 1 3 0x******** 0x******** 0x******** 0x******** PASSWORD and press return. This step registers VMSPN. Confirm OK WRITE (Ford Part Number) Enter xrfpn 3 PASSWORD and press return Confirm OK COMMIT Enter xrfpn 2 2 PASSWORD and press return Note Ford Part Number Confirm (Ford Part Number) from Step 15 is the same as the (Ford Part Number) in Step 9 Enter xrfpn 2 3 PASSWORD and press return Note Ford Part Number Confirm (Ford Part Number) from Step 18 is the same as the (Ford Part Number) in Step 11 Enter xrfpn 2 4 PASSWORD and press return Confirm OK READ (Ford Part Number) Enter dusa and press return Confirm CLEAR OK Turn OFF ACM Disconnect ACM from the Dengen Box Assembly Writing ECAN and VMSPN to the ACM complete
17 18 19
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Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
Appendix A-1 and A-6
N/A
Appendix A-1 N/A
Appendix A-1
Section 3.4.2 N/A -
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20 21 22 23 24 25 26
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8
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Sequence Number
5-8
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5.7 Restore ACM Default Configuration
Sequence Number
Sequence Description
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xrcnf 1 PASSWORD and press return Confirm OK WRITE Enter xrcnf 2 and press return Confirm configuration table values Enter dusa and press return Confirm CLEAR OK Turn OFF ACM Disconnect ACM from the Dengen Box Assembly Restore ACM Default Configuration complete
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1 2 3 4 5 6 7
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This is the procedure used to restore the ACM default configuration. The default configuration must be confirmed prior to shipping to the dealership.
Appendix A-1
Section 3.4.2 N/A -
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8 9 10 11 12 13 14 15 16
Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
5.8 Dusa
DUSA is the XTP command which is used to clear all sensitive information from an ACM. This command must be executed when designated in the flowcharts in this service manual.
Sequence Number
Sequence Description
na
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter dusa and press return Confirm CLEAR OK Turn OFF ACM Disconnect ACM from the Dengen Box Assembly dusa is complete
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1 2 3 4 5 6 7
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It is extremely important to verify that the dusa command is the very last command executed before powering down the ACM prior to shipment to a dealership.
8 9 10 11 12
5-9
Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A
Appendix A-1 Section 3.4.2 N/A -
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KITTING
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6. KITTING
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This section details the procedures for building an ACM to a specific vehicle model.
6.1 Kitting Flow Chart
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Attach Brackets to ACM (Section 6.2)
Connect ACM to Dengen Box Assembly. (Section 3.1)
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Write EDAN to ACM (Section 6.3)
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Print and attach label to ACM. Service Center Designated Procedure.
Xa
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Proceed to Pre-Delivery Inspection (PDI) (Section 7.0)
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Disconnect ACM from Dengen Box Assembly
6-1
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KITTING
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6.2 Bracket Attachment Sequence Description
1 2 3 4 5 6
Confirm that the correct brackets and screws have been selected for this procedure Place the ACM on the tech bench. Attach the left bracket to the ACM with the screws, using a torque of 1.57 to 1.91 N·m. Attach the right bracket to the ACM with the screws, using a torque of 1.57 to 1.91 N·m. Visually inspect the ACM for abnormalities ACM bracket attachment complete
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6.3 Writing EDAN to the ACM
Reference Service Manual Section Appendix A-4 N/A Section 4.3.2.1
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Sequence Number
N/A -
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EDAN is the ECU Delivery Assembly Part Number. This is the Ford Part Number for the Chassis+Brackets+Snubber assembly. Sequence Number
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Reference Service Manual Section Section 3.1 N/A Section 3.5.2 Section 3.5.1 Section 3.4.1 N/A N/A Appendix A-1 and A-6 Appendix A-1
N/A
Appendix A-1 Section 3.4.2 N/A -
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15 16 17 18 19
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9 10 11 12 13 14
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8
Connect ACM to Dengen Box Assembly Set Power Supply to 12.8 +/-0.2 Vdc Verify Dengen Box is set to XTP Mode Turn ON Hyper Terminal Turn ON ACM Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo will appear. Enter xrfpn 1 1 0x******** 0x******** 0x******** 0x******** PASSWORD and press return. This step registers EDAN. Confirm OK WRITE (Ford Part Number) Enter xrfpn 3 PASSWORD and press return Confirm OK COMMIT Enter xrfpn 2 1 PASSWORD and press return Note Ford Part Number Confirm (Ford Part Number) from Step 13 is the same as the (Ford Part Number) in Step 9 Enter dusa and press return Confirm CLEAR OK Turn OFF ACM Disconnect ACM from the Dengen Box Assembly Writing EDAN to the ACM complete
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1 2 3 4 5 6 7
Sequence Description
6-2
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PRE-DELIVERY INSPECTION (PDI)
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7. PRE-DELIVERY INSPECTION (PDI)
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7.1 Pre-Delivery Inspection (PDI) Flow Chart
No
Set Vehicle-Specific ACM Configuration ∗ (Appendix A-7)
Yes
∗ This procedure is necessary if the dealership is unable to perform the Vehicle-Specific Configuration.
Perform PDI (Section 7.2)
Proceed to Diagnosis / Repair / Validation (Section 4.0)
nf
No PDI OK?
Yes No
Yes
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Set Default Configuration (Section 5.7)
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Default ACM Configuration?
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Default ACM Configuration?
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Connect ACM to Dengen Box Assembly. (Section 3.1)
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DUSA (Section 5.8)
Disconnect ACM from Dengen Box Assembly
Xa
Pack and Ship
7-1
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PRE-DELIVERY INSPECTION (PDI)
7.2 Pre-Delivery Inspection (PDI) Procedure
CN2 TH16pin
ACC
KEY POSITION B0
B1
B2
POWER SW Rev GROUND B+
ILL
PKB
TEST BIT SW
ACC
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CN4
OFF ACC RUN START B+
The surface shall not be scratched during the inspection.
CN5
Dengen Box
Power Supply
DCU
DCU-24pin
CN1 TK16pin
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Test Display and Test EFP shall be detached from the harness.
Exclusive Harness
DCU-32pin
These connections shall be completed prior to PDI.
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System Harness
Acceptance Criteria/Remarks 13.5V±0.5V
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No. Check Inspection Process 1 Output voltage Adjust the output voltage of Power Supply, and then turn of Power supply power off once. 2 Connect (1) Use exclusive harness to connect the Dengen Box and Connectors DCU. (2) Connect the system harness to Dengen Box.
VEHICLE SPEED SW
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IGNITION KEY SW
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(3) Connect the Power Supply to Dengen Box. (4) Connect GPS/AMFM/system harness to ACM.
7-2
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PRE-DELIVERY INSPECTION (PDI)
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Inspection Process Acceptance Criteria/Remarks Before turning on power, check the positions of the switches Positions of Switches: on Dengen Box. B+: OFF (dwon) ACC: OFF (down) Rev: OFF (down) B0: OFF (down) ILL: OFF (down) B1: OFF (down) Rev: OFF (down) PKB: OFF (down) B2: OFF (down) ILL: OFF (down) PKB: OFF (down) B0: OFF (down) Dengen Box B1: OFF (down) B2: OFF (down) IGNITION KEY: Door Open (fully counterclockwise) VEHICLE SPEED: Stop (fully counterclockwise) VEHICLE SPEED SW: Stop B+: OFF (down) OFF ACC RUN START
B+
ACC
KEY POSITION
B0
B1
B2
POWER SW
Rev
ILL
PKB
ACC
VEHICLE SPEED SW
IGNITION KEY SW
(fully counterclockwise)
ACC: OFF (down)
(1) Turn the Power Supply on. (2) Turn on the B+ SW (push it up) on Dengen Box. (3) Turn the IGNITION KEY SW on Dengen Box two clicks clockwise to the ACC position. The switch has five steps - Door Open, KEY OFF, ACC, RUN, and START: Turn it slowly.
The opening screen of Ford logo must appear and then transfer to the HOME screen.
Opening screen
Xa
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Power ON
nf
IGNITION KEY SW: Door Open (fully counterclockwise)
4
id
GROUND B+
TEST BIT SW
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No. Check 3 Positions of Switches on Dengen Box
HOME screen
7-3
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PRE-DELIVERY INSPECTION (PDI)
Acceptance Criteria/Remarks Map shall be displayed.
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Inspection Process Push "MAP" button on Panel SW.
Gyro
(1) Turn the IGNITION KEY SW one click clockwise from Car icon on map display shall move the ACC position. forward. (2) Turn the VEHICLE SPEED SW gradually clockwise.
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6
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No. Check 5 Map
Dengen Box OFF ACC RUN START
ACC
vi
B+
KEY POSITION B0
B1
B2
POWER SW
Rev
GROUND B+
ILL
PKB
TEST BIT SW
ACC
VEHICLE SPEED SW
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IGNITION KEY SW
VEHICLE SPEED SW: Turn clockwise
Xa
IGNITION KEY SW: RUN (turn one click clockwise from the ACC position)
7-4
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PRE-DELIVERY INSPECTION (PDI)
Inspection Process (3) Turn "ILL" SW of Dengen Box ON.
Acceptance Criteria/Remarks The display will switch to night mode.
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Check Gyro (Continued)
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No.
Dengen Box OFF ACC RUN START B+
ACC
KEY POSITION B0
B1
B2
POWER SW ILL
PKB
ACC
VEHICLE SPEED SW
IGNITION KEY SW
nf
id
ILL SW: ON (up)
en
Rev GROUND B+
TEST BIT SW
co
(4) Turn "ILL" SW on Dengen Box OFF after check. (5) Turn "Rev" SW of Dengen Box ON.
Car icon on map display shall move backward.
Dengen Box OFF ACC RUN START
ACC
vi
B+
KEY POSITION B0
B1
B2
POWER SW
Rev
ILL
PKB
ACC
VEHICLE SPEED SW
IGNITION KEY SW
Rev SW: ON (up)
Xa
na
GROUND B+
TEST BIT SW
(6) Turn it off after check.
7-5
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ACM for Brick (No.002F)
PRE-DELIVERY INSPECTION (PDI)
Inspection Process (7) Rotate ACM right and left.
Acceptance Criteria/Remarks Car icon shall rotate along with the ACM rotation.
l
Check Gyro (Continued)
nf
id
en
tia
No.
Car icon on map display shall stop. The map shall be scrolled at the location arbitrarily-chosen.
GPS
Check if "NO GPS"mark is present on display screen.
"NO GPS" should NOT be present on display screen.
Xa
7
na
vi
co
(8) Turn the VEHICLE SPEED SW on Dengen Box fully counterclockwise until it reaches the STOP position. (9) Touch one time at any location on the map display.
7-6
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ACM for Brick (No.002F)
PRE-DELIVERY INSPECTION (PDI)
Acceptance Criteria/Remarks Images of DVD-VIDEO shall be played. Sound shall come from speakers.
l
Inspection Process (1) Insert DVD-VIDEO, and push "MEDIA" button on Panel SW.
Sound volume shall be controlled along with the rotation of "VOL" knob.
co
nf
id
(2) Turn "VOL" knob on Panel SW.
en
tia
No. Check 8 DVD-VIDEO operation
The DVD shall be ejected.
Xa
na
vi
(3) Push eject button on Panel SW.
7-7
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ACM for Brick (No.002F)
PRE-DELIVERY INSPECTION (PDI)
Acceptance Criteria/Remarks "RADIO/AM" shall be displayed. AM radio shall be received.
l
Inspection Process (1) Push "SEEK" button on Panel SW.
"RADIO/FM1" shall be displayed. FM radio shall be received.
Xa
na
vi
co
(2) Touch "FM".
nf
id
en
tia
No. Check 9 AM/FM radio
7-8
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ACM for Brick (No.002F)
PRE-DELIVERY INSPECTION (PDI)
Acceptance Criteria/Remarks "Louder" shall come from speakers as audio guidance.
nf
id
(2) Touch "Feedback Setting" on MENU display.
en
tia
l
No. Check Inspection Process 10 Voice Guidance (1) Push "MENU" button on Panel SW.
na
vi
co
(3) Keep touching "+"of Voice Volume until the volume reach max.
Xa
11 Power OFF
12 Disconnect Connectors 13 Appearance
(1) Turn the IGNITION KEY SW on Dengen Box fully counterclockwise until it reaches the Door Open position. (2) Ensure that the current of power supply becomes 0A, and turn B+ SW of Dengen Box OFF (down). Disconnect the GPS/AMFM/system harness from ACM.
This sequence must be followed. (especially (2) must be certainly followed.)
Visually check the appearance.
No scratch No contamination No fingerprint on the display No bending of connector pin
7-9
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ACM for Brick (No.002F)
l a i
APPENDICES
APPENDICES A-1 Summary of Hyper Terminal Software Commands
t n
FORD Navigation Unit/ Non-Navi Unit Inspection Method Applicable Models: NA6W-4200B (and others) This document is for problem-solving by only authorized people. Category
No. Command Parameter 1 Parameter 2
Parameter 3 and after
XTP Item Name -
Workset
1
-
-
-
-
Dark Current
2
-
-
-
-
3
XTP Startup Confirmation
4
-
-
-
-
CPU Test
5
xtp
100
15
-
Display Boot Version
6
7
8
9
xtp
xtp
xtp
xtp
-
100
-
700
18
700
13
700
43
42
11
xtp
xtp
700
400
a X 12
13
14
15
16
xtp
xtp
xtp
xtp
xtp
600
900
900
100
400
-
-
-
-
Consumption Current Check
41
-
XTP Log Output Example
-
-
Less than or equal to 500µA after 10 seconds Set Power Supply (+B) to 12.8V± Applicable for only ACM. 0.2V and measure current. Less than or equal to 1.5mA after 10 seconds Applicable for only ACM. Less than or equal to 2A Turn On Dengen Box's ACC Applicable for only ACM. switch and measure current after Less than or equal to 5A 10 seconds. Total of ACM, Display, EFP XTP must start and the Hitanykey prompt must Hitanykey Turn On [+B] 1st then [ACC], then appear. If a key is input after the Hitanykey prompt (A key is input after Hitanykey appears.) begin CPU check xanavi> appears, the xanavi> prompt must appear. Version Confirmation
Display APP Version
Display Map Version
Display RippingDSP(DA610) Version
i v
HDD Version Indication
a n
Version Confirmation 10
-
Judgement Reference
Inspect and connect system.
Dark Current Check
Consumption Current
-
Inspection Item(Method)
Display DVD Firmware Version
Loading Specification
f n
e d i NAVI
-
1
-
-
xanavi>xtp 100 18 (100) Main CPU TEST START..... FLA_AP VER = B1U***** .....END(Main CPU
HDD Master Specification
xanavi>xtp 700 13 (700) CD-ROM TEST START..... MAP FORMAT VERTION = FORMAT VERSION X07-00-00 MAP DATA VERTION = DATA VERSION 07/10/22/01 .....END(CD-ROM
)
xanavi>xtp 700 43 (700) CD-ROM TEST START..... DSP FIRMWARE = ******* .....END(CD-ROM
)
o c
Loading Specification
FAN
FFC
DISP UNIT
-
-
-
-
-
1
-
-
-
-
3 (68P)
-
-
-
-
-
-
-
-
4
3
5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1 (or reprogram)
-
-
-
-
-
-
-
1
-
3
2
-
-
4 (50P)
-
-
-
-
1 (or reprogram)
-
-
-
-
1
-
3
2
-
-
4 (50P)
-
4
-
2
1
-
-
3 (50P)
-
-
-
-
-
-
-
-
-
3
-
-
-
1
-
2 (40&45P)
-
)
HDD MODEL =TOSHIBA MK4036GAC HDD SERIAL =17JBT1T5T HDD REVISION=TA151A
xanavi>xtp 700 42 (700) CD-ROM TEST START..... HDD MODEL = TOSHIBA MK4036GAC HDD SERIAL = 17JBT1T5T HDD REVISION = TA151A .....END(CD-ROM
)
HDD MODEL =Hitachi HEJ425040F9AT00 HDD SERIAL =F40201FSG1L4HB HDD REVISION=F4CJA30F
xanavi>xtp 700 42 (700) CD-ROM TEST START..... HDD MODEL = Hitachi HEJ425040F9AT00 HDD SERIAL = F40201FSG1L4HB HDD REVISION = F4CJA30F .....END(CD-ROM
)
xanavi>xtp 700 41 (700) CD-ROM TEST START..... DVD REVISION = **** .....END(CD-ROM
)
DVD Mechanism Drawing
DVD MECHA
-
-
-
HDD Master Specification as well as Loading Specification
HDD
-
1
1
)
FHD
6 (All)
-
xanavi>xtp 100 15 (100) Main CPU TEST START..... BOOT VER = B1U***** .....END(Main CPU
Part to Replace
AUDIO
60
-
MS-CAN micro software version indication
CAN Micro Loading Specification
xanavi>xtp 400 60 (400) Communication TEST START..... [FNOS] SubCPU Version[36,04,6101309] .....END(Communication)
1
-
-
-
-
-
-
-
11
-
GPS version indication
J78E301
xanavi>xtp 600 11 (600) Sensor TEST START..... GPS VERSION = J78E301 .....END(Sensor
1
-
-
-
-
-
-
-
)
xanavi>xtp 900 65 (900) AV TEST START..... AHU SOFT VER = 0x000230 .....END(AV
2
1
-
-
-
-
3 (68P)
-
)
xanavi>xtp 900 66 (900) AV TEST START..... AHU HARD VER = 0x000002 .....END(AV
2
1
-
-
-
-
3 (68P)
-
)
2
1
-
-
-
-
3 (68P)
-
1
2
-
-
-
-
3 (68P)
-
65
-
66
39
30
-
-
Audio CPU software version indication
Audio CPU hardware version indication
Sirius version indication
DISP version indication
AUDIO Circuit Board Drawing
AUDIO Circuit Board Drawing
AUDIO Circuit Board Drawing
DP8W-4200 Copying Specification NA6W-4200 Copying Specification Drawing Reference
xanavi>xtp 100 39 (100) Main CPU TEST START..... XM(SIRIUS) RADIO FIRMWARE VERSION = ****** .....END(Main CPU xanavi>xtp 400 30 (400) Communication TEST START..... DISP VER= 14 .....END(Communication)
8-1
)
Xanavi confidential
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ACM for Brick (No.002F)
l a i
APPENDICES
Category
No. Command Parameter 1 Parameter 2 Parameter 3
17
18
xtp
xtp
900
600
73
1
-
-
XTP Item Name
Inspection Item(Method)
Judgement Reference
Confirm communication between Audio CPU communication check Navi Board CPU and Audio OK if no error detected Board CPU.
GPS tuner communication check
Confirm communication between OK if no error detected Navi Board CPU and GPS Tuner. GPS ANT STATUS = CONNECTED
Communication /Connection Confirmation
19
xtp
600
14
-
GPS antenna connection check
GPS antenna connection check
GPS ANT STATUS = OPEN
GPS ANT STATUS = SHORT OK if no error detected Confirm communication between * This test is not necessary when performing a Navi Board CPU and Display. display visual check
Part to Replace
XTP Log Output Example xanavi>xtp 900 73 (900) AV
TEST START..........END(AV
)
NAVI
AUDIO
FHD
HDD
DVD MECHA
FAN
FFC
DISP UNIT
2
1
-
-
-
-
3 (68P)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2
1
-
-
-
-
3 (68P)
-
t n
NO ERROR DETECTED.....OK! xanavi>xtp 600 1 (600) Sensor TEST START..........END(Sensor NO ERROR DETECTED.....OK!
)
1
)
1
xanavi>xtp 400 9 (400) Communication TEST START..........END(Communication) NO ERROR DETECTED.....OK!
1
xanavi>xtp 600 14 (600) Sensor TEST START..... GPS ANT STATUS = CONNECTED ANT AD VOL AD VAL = 00798 ANT 84AD VOL AD VAL = 00844 .....END(Sensor
e d i
xanavi>xtp 600 14 (600) Sensor TEST START..... GPS ANT STATUS = O
20
xtp
400
9
-
Display communication check
21
xtp
400
22
-
Confirm communication between Sirius tuner communication check Navi Board CPU and Sirius OK if no error detected Tuner.
xanavi>xtp 400 22 (400) Communication TEST START..........END(Communication) NO ERROR DETECTED.....OK!
2
22
xtp
400
23
-
Sirius antenna connection check
Sirius antenna connection check
OK if no error detected
xanavi>xtp 400 23 (400) Communication TEST START..........END(Communication) NO ERROR DETECTED.....OK!
2
1
-
-
-
-
3 (68P)
-
23
xtp
700
1
-
HDD self-diagnosis
Begin Self-Diagnosis
OK if no error detected
xanavi>xtp 700 1 (700) CD-ROM TEST START..........END(CD-ROM NO ERROR DETECTED.....OK!
3
-
2
1
-
-
4 (50P)
-
Perform Disc Check (Partition 1)
bad cluster=0,lost cluster=0, cross point=0,lost chain=0, bad lfns=0
xanavi>xtp 700 15 (700) CD-ROM TEST START..... | files | dir | clusters | | | no +---------------+------+--------------------------------- |cross|lost |bad | user |hidden| user | free |bad | file
3
-
2
1
-
-
4 (50P)
-
Perform Disc Check (Partition 2)
bad cluster=0,lost cluster=0, cross point=0,lost chain=0, bad lfns=0
xanavi>xtp 700 16 (700) CD-ROM TEST START..... | files | dir | clusters | | | no +---------------+------+---------------------------------|cross |lost |bad | user |hidden| user | free |bad | file
3
-
2
1
-
-
4 (50P)
-
Perform Disc Check (Partition 3)
bad cluster=0,lost cluster=0, cross point=0,lost chain=0, bad lfns=0
xanavi>xtp 700 17 (700) CD-ROM TEST START..... | files | dir | clusters | | | no +---------------+------+--------------------------------- |cross|lost |bad | user |hidden| user | free |bad | file
3
-
2
1
-
-
4 (50P)
-
Perform Disc Check (Partition 4)
bad cluster=0,lost cluster=0, cross point=0,lost chain=0, bad lfns=0
xanavi>xtp 700 18 (700) CD-ROM TEST START..... | files | dir | clusters | | | no +---------------+------+--------------------------------- |cross|lost |bad | user |hidden| user | free |bad | file
3
-
2
1
-
-
4 (50P)
-
Ripping DSP SDRAM Perform memory check
OK if no error detected
xanavi>xdsp 1 NO ERROR DETECTED.....OK!
1
-
-
-
-
-
-
-
OK if no error detected
xanavi>xtp 100 45 (100) Main CPU TEST START..........END(Main CPU NO ERROR DETECTED.....OK!
1
-
-
-
-
-
-
-
24
xtp
700
15
-
HDD disc check (Partition 1)
25
xtp
700
16
-
HDD disc check (Partition 2)
26
xtp
700
17
-
HDD disc check (Partition 3)
i v
Main CPU Check
27
28 29
xtp
xdsp
xtp
a n
700
1
100
a X
18
-
45
-
-
-
HDD disc check (Partition 4)
SDRAM memory check
Ripping DSP Register check
Ripping DSP resgister Read/Write check
f n
o c 8-2
)
)
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
l a i
APPENDICES
Category
No. Command Parameter 1 Parameter 2 Parameter 3
XTP Item Name
Inspection Item(Method)
Judgement Reference
FHD
HDD
DVD MECHA
FAN
FFC
DISP UNIT
-
-
-
-
-
-
-
-
-
3 (68P)
-
1
-
2 (40&45P)
-
1
-
2 (40&45P)
-
xanavi>xtp 100 46 (100) Main CPU TEST START..........END(Communication) NO ERROR DETECTED.....OK
1
xtp
100
46
-
Sub-CPU self-diagnosis
31
xtp
400
62
-
CAN_IF communication check
Between Sub-CPU-DCU's CAN Command I/O check
OK if no error detected
xanavi>xtp 400 62 (400) Communication TEST START..........END(Communication) NO ERROR DETECTED.....OK
1
32
xtp
700
70
-
DVD mechanism Model/Region Code indication
DVD mechanism Model/Region Code indication
MODEL =6 REGION =10
xanavi>xtp 700 70 (700) CD-ROM MODEL =6 REGION =10
3
33
xtp
700
71
-
DVD mechanism temperature indication
DVD mechanism's temperature sensor readout
DVD TEMP= XX is displayed
xanavi>xtp 700 71 (700) CD-ROM DVD MECHA TEMP =
HDD TEMP= XX is displayed xanavi>xtp 700 14 Compare results to DVD Mechanism Temperature (700) CD-ROM TEST START..... Sensor Information (No.32) HDD TEMP = 47 The difference in temperature is equal to or less .....END(CD-ROM ) than 5 degrees.
TEST START.....
TEST START..... 47
xtp
700
14
-
HDD Temperature indication
35
xtp
700
55
-
HDD_ATA_RESET
HDD's ATAPI reset
OK if no error detected
xanavi>xtp 700 55 (700) CD-ROM TEST START..........END(CD-ROM NO ERROR DETECTED.....OK!
36
xtp
500
11
Gray scale indication
Perform gray scale indication command
Gray scale should not be abnormal. * This test is not necessary when performing a display visual check
xanavi>xtp 500 11 (500) Graphic
37
38
xtp
xtp
300
48
300
110
-
-
Control Signal Output 39
xtp
40
xclw
41
xtp
300
111
[Year][Month][Day][HOur] [Minute][Second]
600
12
GPS
42
xtp
xtp
44
xmcu
800
-
13
xtp
800
46
xtp
800
Display_Enable Control LOW setting
Display power OFF
Display_Enable Control HIGH setting
Display power ON
i v
GPS Clock Write
GPS Satellite Acquisition Indication
48
GPS A0 status indication
-
2 4 5 0x18
45
Operate the [RV] and [START] switches on the Dengen Box
a n
600
a X 43
-
Vehicle signal input status indication [RV][Start]
f n
TEST START..........END(Graphic
Begin Continuous Sine Wave Output Adjust Sine Wave Volume
4
-
Voice Recognition AD Check
49
-
Stop continuous Sine Wave Output
Set time on GPS tuner * To convert to GMT (Japan Time -9 Hours)
NRVS NRVS NRVS NRVS
0 1 0 0
START START START START
= = = =
xanavi>xtp 300 110 (300) I/O Disp Enable = L
xanavi>xtp 300 111 Video Enable signal (28PIN, J2-4) is more than or (300) I/O equal to 4.0V Disp Enable = H
Confirm all lower case letters displayed "!!a !!e !!b !!e !!c !!e" Error if UPPER CASE LETTERS are displayed
1 1 1 0
-
-
-
-
-
-
-
-
2
1
-
-
4 (50P)
-
-
2
1
-
-
4 (50P)
-
1
-
-
-
-
-
-
2
1
2
-
-
-
-
3 (68P)
-
1
-
-
2
1
-
-
2
1
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
1
2
-
-
-
-
3 (68P)
-
)
3
)
)
)
3
*Manipulate the switches to confirm the input status
TEST START..... .....END(I/O
TEST START..... .....END(I/O
)
)
xanavi>xclw 7 5 16 20 5 10 xanavi>!!a !!e !!b !!e !!c !!e xanavi>xtp 600 12 (600) Sensor SATELLITE =
TEST START..... 5 .....END(Sensor
)
xanavi>xtp 600 13 (600) Sensor TEST START..... GPS A0 STATUS = 00 .....END(Sensor
)
-
xanavi>xtp 800 48 (800) Voice
)
-
xanavi>xmcu 2 4 5 0x18
2
1
-
-
-
-
3 (68P)
-
xanavi>xtp 800 4 (800) Voice TEST START..... [ MAX ] 16544(0x40A0) [ MIN ] -16546(0xBF5E) .....END(Voice
1
2
-
-
-
-
3 (68P)
-
)
xanavi>xtp 800 49 (800) Voice
)
1
2
-
-
-
-
3 (68P)
-
GPS A0 STATUS parameters apply to the following 3 types 00: 3-d positioning (default sensor without correction) 20: 2-d positioning (default sensor without connection) 5x: positioning is currently not available, latest available position data * "x" is any hexadecimal character
Begin 1kHz reference wave output Perform volume adjustment command
Perform Voice Recognition AD check command
= = = =
o c
Video Enable signal (28PIN, J2-4) is less than or equal to 0.6V
Receive signal from GPS Antenna and confirm total number Additional satellites not less than 2 of satellites.
GPS A0 Status Indication
TEST START.....
.....END(I/O
Change the input signal status by toggling the Dengen box [RV] and [START] switches
-
e d i
34
xanavi>xtp 300 48 (300) I/O 0 1
t n 2
3
.....END(CD-ROM
HDD's temperature sensor readout
HDD (IDE)
Voice Guidance Output /Voice Check
AUDIO
30
DVD Mechanism
Vehicle Signal Input
NAVI
internal ROM/RAM, register R/W OK if no error detected perform check
Sub-CPU Check
Graphics Check
Part to Replace
XTP Log Output Example
Actual values are within the following range: (decimal notation) Maximum 14500 < Actual Value < 18000 Minimum -18000 < Actual Value xtp 900 63 (900) AV
TEST START..........END(AV
)
TEST START..........END(I/O
)
Confirm acquisition of Low
xanavi>xtp 300 102 (300) I/O xanavi>xtp 300 104 (300) I/O P-HOLD STS =
TEST START..... LOW .....END(I/O
)
TEST START..........END(I/O
)
TEST START..... HIGH .....END(I/O
)
Confirm acquisition of High
FFC
DISP UNIT
-
-
-
-
-
1
-
-
-
1
-
-
-
1
-
-
-
-
2
-
-
2
-
-
2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
1
1
1
Confirm Part Number Table Number EQ version output
EQ model reference Refer to drawing
xanavi>xrfpn 2 6 3721 2 ### EQ Configuration Part Number HDD LIST -----### Part Number 9L3T-14D660-AA ### 39 4c 33 54 2d 31 34 44 36 36 30 2d 41 41 00 00 00 00 00 00 00 00 00 00 ### Table Number 00 00 00 00 ### E2PROM Ver
1
2
-
3
-
-
4 (50P)
-
Confirm in rest state and Gyro output value
GYRO A/D
xanavi>xtp 600 31 (600) Sensor GYRO A/D =
1
-
-
-
-
-
-
-
3
1
4 (50P)
-
-
-
-
-
o c = 18830 ~ 22110
TEST START..........END(I/O
TEST START..... 20498 .....END(Sensor
58
xtp
700
9
-
Preparation to turn OFF Dengen Box
Preparation to turn OFF Dengen Box
OK if no error detected
xanavi>xtp 700 9 (700) CD-ROM TEST START..........END(CD-ROM NO ERROR DETECTED.....OK!
End Inspection
59
-
-
-
-
Turn OFF ACC 1st then +B then disconnect unit
-
-
-
a X
FAN
-
Process Termination
i v
a n
DVD MECHA
xanavi>xtp 300 102 (300) I/O
P-HOLD signal is turned Off.
Gyro A/D conversion indication
HDD
-
e d i
f n
FHD
t n
1
)
xanavi>xtp 900 62 (900) AV
xanavi>xtp 300 103 (300) I/O xanavi>xtp 300 104 (300) I/O P-HOLD STS =
AUDIO
)
xanavi>xtp 900 88 (900) AV
Confirm P-HOLD=HIGH
2 EQ file indication
xanavi>xtp 100 11 (100) Main CPU TEST START..... TEST0 = L TEST1 = L TEST2 = L .....END(Main CPU xanavi>xtp 100 11 (100) Main CPU TEST START..... TEST0 = L TEST1 = L TEST2 = H .....END(Main CPU xanavi>xtp 100 11 (100) Main
NAVI
Fan is spinning
Confirm P-HOLD=LOW
P-HOLD signal HIGH control (P-HOLD=ON)
Part to Replace
XTP Log Output Example
8-4
)
) )
2
-
-
-
-
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
l a i
APPENDICES
Ford part number or other ID setting Applicable Models: NAU-4200,NA6W-4200B (and others) This document is for problem-solving by only authorized people. Category
No. command
parameter 1
parameter 2
parameter 3
parameter 4
parameter 5
parameter 6
parameter 7
Command description
t n
XTP log output example
Work set
1
-
-
-
-
-
-
-
-
Connect ACM to the system
-
XTP start
2
-
-
-
-
-
-
-
-
Turn +B and ACC on, [cntl C] makes memory chack stop
-
3
xcpl
3
password
-
-
-
-
-
Delete chassis ID
xanavi>xcpl 3 password unit id HDD = OK CLEAR
e d i
0x******** Registering chassis ID
xcpl
1
0xf1
(chassis ID last 8 digits)
password
-
-
-
Registering chassis ID
5
xcpl
2
-
-
-
-
-
-
Confirm registered chassis ID
6
xrudac
3
1
password
-
-
-
-
Delete UDAC serial ID
7
xrudac
3
2
password
-
-
-
-
Delete UDAC recovery ID
8
xrudac
1
password
-
-
-
-
-
Registering UDAC
Registering UDAC
Registering Xanavi chassis serial#
9
xrudac
2
10
xrsn
1
11
Registering ECAN/EDAN/VMSPN
xanavi>xcpl 1 0xf1 0x00000001 password unit id = OK WRITE [F100000001]
4
xrsn
password
12
xrfpn
1
13
xrfpn
1
14
xrfpn
1
15
xrfpn
3
xrfpn
2
17
xrfpn
2
18
xrfpn
2
19
xrfpn
2
-
-
Confirm registered UDAC
password
-
-
Parameter 2 should ba same as the one used in No.4
8 digits)
(production date)
-
-
-
-
-
Check Xanavi chassis serial#.
-
ymmdd
a n
a X 16
-
i v -
-
nnnnnnnn 0x46310000 (chassis ID last
2
o c
1
0x******** 0x******** 0x******** 0x********
password
2
0x******** 0x******** 0x******** 0x********
password
3
0x******** 0x******** 0x******** 0x********
password
password
f n
-
-
1
password
-
2
password
3
4
-
-
-
Registering, fixing, checking customer part number. registering EDAN In paremeter 2, 1=[EDAN], 2=[ECAN], 3=[VMSPN], registering ECAN 4=[ILCPN] For part numbers to be input, refer to the part number registering instruction sheet. VMSPN 1[EDAN] to be fixed after fixing Ford part number. fix data 4[ILCPN] is for Brick only and needs to be done by 'DET' tool in advance. check EDAN After setting data, wait 1 sec. or more to re-check the data.
-
-
-
-
-
-
-
check ECAN
password
-
-
-
-
check VMSPN
password
-
-
-
-
check ILCPN
8-5
xanavi>xcpl 2 unit id FLASH = OK READ [F100000001] unit id HDD = OK READ [F100000001] xanavi>xrudac 3 1 password UDAC SERIAL ID = OK CLEAR xanavi>xrudac 3 2 password UDAC RECOVERY ID = OK CLEAR xanavi>xrudac 1 password unit id FLASH = OK READ [F100000001] UDAC SERIAL ID = OK WRITE [0x3FA62F5F] UDAC RECOVERY ID = OK WRITE [0x553203FFFFFF8BFFFFFFFD06646FFFFFFF92755FFFFFFFFA24FFFFFFDCFFFFFFE4564D 4F5B7AFFFFFFCA1BFFFFFFC5023FFFFFFF930F36342F40FFFFFFAA3DFFFFFFAD5BFFFFFFB 95CFFFFFF8D58FFFFFFFF281A403A7FFFFFFFC9FFFFFFFF5760FFFFFFD40FFFFFFFD10000 000000000000]
Application Center Brick Stack
* Since the data in [ ] of UDAC SERIAL ID/UDAC RECOVERY ID is automatically created, it does not need to be confirmed. However, the same data must be displayed when checking the setting value in the next item.
xanavi>xrudac 2 password UDAC SERIAL ID = OK READ [0x3FA62F5F] UDAC RECOVERY ID = OK READ [0x553203FFFFFF8BFFFFFFFD06646FFFFFFF92755FFFFFFFFA24FFFFFFDCFFFFFFE4564D 4F5B7AFFFFFFCA1BFFFFFFC5023FFFFFFF930F36342F40FFFFFFAA3DFFFFFFAD5BFFFFFFB 95CFFFFFF8D58FFFFFFFF281A403A7FFFFFFFC9FFFFFFFF5760FFFFFFD40FFFFFFFD10000 000000000000] xanavi>xrsn 1 0x46310000 00000001 70905 password SERIAL NO. = OK WRITE [F10000000170905] xanavi>xrsn 2 SERIAL NO. = OK READ [F10000000170905] xanavi>xrfpn 1 1 0x38413554 0x2d313943 0x3135362d 0x41470000 password OK WRITE[8A5T-19C156-AG] xanavi>xrfpn 1 2 0x394c3354 0x2d313444 0x3635332d 0x41430000 password OK WRITE[9L3T-14D653-AC] xanavi>xrfpn 1 3 0x394c3354 0x2d313444 0x3635352d 0x41440000 password OK WRITE[9L3T-14D655-AD] xanavi>xrfpn 3 password OK COMMIT xanavi>xrfpn 2 1 password OK READ[8A5T-19C156-AG] xanavi>xrfpn 2 2 password OK READ[9L3T-14D653-AC] xanavi>xrfpn 2 3 password OK READ[9L3T-14D655-AD] xanavi>xrfpn 2 4 password OK READ[9C3T-14C165-AA]
(US) (JAPAN)
(US) (JAPAN)
-
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
l a i
APPENDICES
Ford part number or other ID setting - Continued Category
No. command
parameter 1
parameter 2
Parameter 3 and after
Command description
Confirmation
XTP log output example
Making label
20
xtp
900
64
-
Display Sirius ID [AUDIO][DATA]
Sirius ID [AUDIO][DATA] to be correspond to serial#. To make Sirius ID [AUDIO] barcode
Reading DVD mechanism license key
21
xtp
700
69
-
Displayiong DVD mechanism license key
DVE mechanism license key to be correspond to serial#.
22
xrcnf
1
password
-
Setting configuration [DE00-DE09]
audio
12
-
-
Audio command
After audio command is input, Send Data Set -> must appear.
Audio microprocessor reset command
After audio microprocessor rest command is input, the xanavi> prompt must appear, and after the xanavi> prompt is displayed, at least one second wait time must be allowed.
23 0x70_0x18_0x00_0x00_0x00
Configuration setting/confirmation
24
xrcnf
2
-
25
dusa
-
End Inspection
26
-
-
i v
Check configuration [DE00-DE09]
a n
a X
Deletion of user data, etc.
-
-
e d i
f n
o c
Refer to the output example.
t n
xanavi>xtp 900 64 (900) AV TEST START..... SAT RADIO ID Sirius Audio ESN = [018287412012] Sirius Data ESN = [018287312065] .....END(AV ) xanavi>xtp 700 69 (700) CD-ROM TEST START..... DVD MECHA DEVICE SERIAL No. = 02528 07203 00000 00000 .....END(CD-ROM ) xrcnf 1 password configuration table = >> splash screen update start.[HDD to FLASH]. boot loading. file read(C:\B1U\SKIN\SPLASH\TYPE1\FORD.SPL) size[784996]. read completed. now checking read splash data. OK WRITE xanavi>audio 12 Send Data Set ->0x70 0x18 0x00 0x00 0x00
-
Delete user data (initialization).
CLEAR OK must appear.
-
-
Turn OFF ACC 1st then +B then disconnect unit
A wait time of at least 8 seconds must be allowed between ACC OFF and +B OFF.
8-6
xanavi>
configuration table = OK READ ### HMI_Config[DE00] 0d 00 00 84 ### 00 ### HMI_Config[DE01] 06 0a 02 12 ### HMI_Config[DE02] 14 01 00 00 ### HMI_Config[DE03] 00 00 ### 25 01 00 00 ### 0c 01 ff ec ### 20 01 00 00 ### 06 01 00 00 ### 2d 01 00 00 ### HMI_Config[DE04] ff ### HMI_Config[DE05] 00 ### HMI_Config[DE06] 00 0a 02 12 ### 07 0a 02 12 ### 2f 0a 02 12 ### 57 0a 02 12 ### 5b 0a 02 12 ### 76 0a 02 12 ### HMI_Config[DE07] 00 14 22 56 ### 0a 14 22 56 ### 33 14 22 56 ### 35 14 22 56 ### 5c 14 22 56 ### 64 14 22 56 ### HMI_Config[DE08] 00 14 22 56 ### 0a 14 22 56 ### 33 14 22 56 ### 35 14 22 56 ### 5c 14 22 56 ### 64 14 22 56 [Continued to top right ]
### HMI_Config[DE09] b8 01 00 00 00 ff b8 01 00 00 00 ff 00 00 ### ### b8 01 00 00 00 ff b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### ### b8 01 00 00 00 ff b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### ### b8 01 00 00 00 ff ### b8 01 00 00 00 ff b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### b8 01 00 00 00 ff 00 ff ### 00 ff 00 fe ### EQ Configuration Part Number LOAD Part Number 9L3T-14D660-AA 00 fe ### 00 fe ### EQ Configuration Part Number HDD Part Number 9L3T-14D660-AA 00 fe ### 00 fe ### EQ Configuration Part Number LOAD LAST Part Number 00 fe ### 00 fe ff [LOADED] 00 fe ### EQ Configuration Number 00 fe ### Splash Configuration Number 00 [LOADED] 00 fe end 00 fe --------------------------------------00 fe ### EQ Configuration Part Number LOAD ### Part Number 9L3T-14D660-AA If "9L3T-14D660-AA" is different, refer to the AUDIO Circuit Board Drawing.
xanavi>dusa xanavi> ********** Memory Check Cancel ********** xanavi>>>User setting data initialization. ----- delete directory -----. [E:\USER] [F:\USER] ----- delete file -----. HDD backup data initial. sys_init_FlashClear: OSM_PromWrite OK CLEAR OK!!
-
Application Center Brick Stack
-
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
l a i
APPENDICES
A-2 Software Version Control Matrix Shipment Version List Model Year 09MY 09MY
Release Version
Navigation Sub CPU Software CNFTBL Center Brick Stack B1U30025 (B1U32025) 47.03 47.04 IDS1.4.1-02_01 B1U40015 (B1U42015) 52.03 52.04 IDS1.4.1-02_01
Navigation Main CPU Software APP
JOB#1 R7.0 B1U32025 JOB#2 R4.0 B1U42015
BOT
(SKIN)
DSP
Audio Board Software
DVD mecha F/W
Sirius F/W
EQ file
CDDB
MAP Data
070822a 070822a
0x000265 0x000414
5200 5200
0x000f16 0x000f16
EMMA GINA
940 1055
08/01/07/01 08/04/09/01
a X
a n
i v
Traffic Baseline 07R2 Ver1.0 07R2 Ver1.0
Movie Theater Baseline 07R2 Ver1.5 07R2 Ver1.6
Sirius Baseline Data Fuel Prices Tabular Weather Baseline Baseline 07R2 Ver1.5 ver101 07R2 Ver1.6 ver101
Sports Score Baseline 000000 000000
8-7
VR Engine
VR Map
VR Data
Guide Data
TTS Engine
TTS Data
017-0e1-000 017-0e8-000
007-007-007-007 009-009-009-008
011 014
000-01f 000-025
4.0 4.0
001 001
e d i
f n
o c
t n
VR Data Channel Art Baseline ver002 ver002
Display 0x23 0x23
EFP
Remarks
32.03.02 32.03.03(R8.0) Only EFP was released as R8.0. 32.03.05
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
A-3 Exploded Views NA6W-4201BF (ACM for U377)
NA6W-4203GB (ACM for U222) NA6W-4204GB (ACM for U251)
NA6W-4211WC (ACM for U228) NA6W-4220WC (ACM for U388)
8-8
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
Chassis Block
8-9
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
A-4 Service Parts List
C4 C5
C6
C7
C8
C9
C11 C12 C13
C18 C19 C20 C22 C23 C24 C25 C26 C27 C28 C30 C34 C35 C36 C39 C40 C41 C42 C44 C45 C46 C49
C51
C52
l
tia
FDIM for D385 w/ Bracket FDIM for D471 w/ Bracket FDIM for P415 w/ Bracket FCIM for D385 FCIM for D471 FCIM for P415 FCIM for P415 FCIM for P415 FCIM for P415 ACM for Brick ACM for Brick ACM for Brick ACM for Brick ACM for Brick ACM for D385 w/ Bracket ACM for D471 w/ Bracket ACM for P415 w/ Bracket Display Bracket (L) for D471 Display Bracket (R) for D471 Screw for FDIM Bracket ACM Bracket (L) for D385 ACM Bracket (L) for D471 ACM Bracket (L) for P415 ACM Bracket (R) for D385 ACM Bracket (R) for D471 ACM Bracket (R) for P415 ACM Bracket (H) for D385 Screw for ACM Bracket Snubber A Snubber B Seal ACM Bracket (L) for U222 ACM Bracket (L) for U228 ACM Bracket (L) for U377 ACM Bracket (R) for U222 ACM Bracket (R) for U228 ACM Bracket (R) for U377 Audio PCB HDD Connector PCB Navi PCB for Center Stack Navi PCB for Brick Display&SW ASSY (G) Display&SW ASSY (B) Display&SW ASSY (W) Display&SW ASSY (W) HDD for Center Stack HDD for Brick DVD Drive ASSY FAN w/ Bracket and Rubber FFC 68pin for Center Stack FFC 68pin for Brick FFC 50pin FFC 45pin FFC 40pin EMC Gasket SCREW SCREW SCREW SCREW SPACER Sheet for DVD Sheet for DVD Front Cover ASSY for Center Stack Bracket FRAME for HDD Bracket HOLDER for HDD Bracket SLIDER for HDD Upper Case for Center Stack Upper Case for Brick Under Cover Rear Cover for Center Stack Rear Cover for Brick Under Case ROTARY KNOB for Ford-Brick ROTARY KNOB for LINCOLN-Brick ROTARY KNOB for LINCOLN-Brick VOL KNOB for Ford-Brick VOL KNOB for LINCOLN-Brick VOL KNOB for LINCOLN-Brick TUNE KNOB for Ford-Brick TUNE KNOB for LINCOLN-Brick TUNE KNOB for LINCOLN-Brick
en
U228,U418
U222 and etc. *1
U377
U251,P251
D258
S197
D472
CD375
P415
CD334/338
U388
na Xa C50
C16
DP8W-4200B DP8W-4210E DP8W-4200A EFP-4212B EFP-4202E EFP-4206A EFP-4207A EFP-4208A EFP-4209A NA6W-4201BF NA6W-4203GB NA6W-4204GB NA6W-4211WC NA6W-4220WC NAU-4202B NAU-4201E NAU-4201A BRD-4210EL BRD-4210ER SCR-4200B BRN-4200BL BRN-4200EL BRN-4200AL BRN-4200BR BRN-4200ER BRN-4200AR BRN-4200BH SCR-4200A SNB-4200A SNB-4200B STN-4200 U222 BRKT-L U228 BRKT-AS-L U377-BRKT-L U222 BRKT-R U228 BRKT-AS-R U377-BRKT-R F-AUDIO-ASSY FSP-HDDPCB FSP-NPCB-N4200 FSP-NPCB-B4200 FSP-DPAS-4200G FSP-DPAS-4200B FSP-DPAS-4200W FSP-DPAS-4220W FSP-HDD-N FSP-HDD-B FSP-DVDAS FSP-FANAS FFC-68PIN-69MM FFC-68PIN-69MM-F FFC-50PIN-72MM(S) FFC-45PIN-142MM FFC-40PIN-192MM STG10-10CFZL25HC SCREW 2.6X5FZ SCREW 2.6X5FZ SCREW 2.6X6.5SWFZ SCREW 3X3.5 SPACER TOP SHEET DVD SHEET DVD2 FSP-FCOVER-N HDD FRAME CAS HDD HOLDER HDD SLIDER BAS UPPER CASE AS UPPER-CASE-AS-B UNDER COVER REAR COVER RR-COVER-B UNDER CASE BAS KNOB-B1-AS KNOB-B2-AS KNOB-B3-AS PUSH-B1-AS PUSH-B2-AS PUSH-B3-AS TUNE-B1-AS TUNE-B2-AS TUNE-B3-AS
Part Description
id
8A5T-10F839-AC 8A8T-10F839-AD 9L3T-10F839-AE 8A5T-18A802-DKW 8A8T-18A802-DHW 9L3T-18A802-DHW 9L3T-18A802-EHW 9L3T-18A802-FHW 9L3T-18A802-GHW 9L8T-18K931-AG 9L1T-18K931-AH 9L2T-18K931-AC 9L7T-18K931-BH 9A1T-18K931-AB 8A5T-19C156-AK 8A8T-19C156-AH 9L3T-19C156-AH 8A8T-10F849-AA 8A8T-10E975-AA 6584812200 6436908500 6436908100 6436909000 6436908600 6436908200 6436909100 6436908700 6584812100 6584812300 6584812400 6584813400 NAZ8733 NAZ8743 NAZ8793 NAZ8734 NAZ8744 NAZ8794 *2 6584023600 6584023400 6584023500 6585329300 6585329400 6585329500 6585329700 6584030500 6584030600 6584686200 6584030700 EKZ0261 EKZ0262 EKZ0411 EKZ0412 EKZ0413 MFZ0041 MJZ0482 MJZ0521 MJZ0533 MJZ0801 MQZ0271 MUZ2611 MUZ2631 6584030800 NQZ0482 NQZ0501 NQZ0601 QAZ2573 QAZ2772 QAZ2602 QAZ2613 QAZ2792 QAZ2961 PCZ3631 PCZ3641 PCZ4851 PCZ3651 PCZ3661 PCZ4861 PCZ3671 PCZ3681 PCZ4871
UNIT NAME or PARTS NAME
nf
Order Code
co
D471
ACM for Brick
D385
C3
C15
Vehicle (Brick)
vi
C2
FDIM (for Center Stack)
-
Vehicle (Center Stack)
FCIM (for Center Stack)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81
ACM for Center Stack
No.
Reference Exploded Views
Module
LOTS (SNP)
1 1 1 10 10 10 10 10 10 4 4 4 4 4 1 1 1 216 216 4,800 20 80 80 30 80 80 60 20,000 400 400 3,000 75 75 75 75 75 75 40 10 10 10 10 10 10 50 20 8 50 50 10 20 20 20 250 5,000 7,000 3,000 4,000 100 300 100 30 36 40 100 12 12 24 12 40 16 100 100 100 100 100 100 100 100 100
*1: U222,U354,P356,VN127,U387 *2: Refer to "4.3.4 Audio Board Repair".
8-10
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
l
A-5 ACM ID Service Center Related Information
Write ACM ID Read ACM ID
tia
ACM Related
Ford ACM ID = F1******** F1 : ******** :
Designates Ford Unique ACM ID
Final ID Number 99999999 01000000 02000000 03000000 04000000
nf
Temporary* Center Stack Brick - Green LED Brick - Blue LED Brick - White LED
Initial ID Number 99999999 00500001 01500001 02500001 03500001
id
Unique ACM ID - Service
en
xcpl 1 0xf1 0x******** PASSWORD xcpl 2
Navi Board Related
xrsn 1 0x46310000 ******** YMMDD PASSWORD xrsn 2 PASSWORD
vi
Write Navi Board S/N Read Navi Board S/N
co
* A temporary ID is assigned to both Cnter Stack's and Bricks if a Ford part number has not been assigned. An actual Unique ACM ID must be assigned to every units before shipping.
YMMDD:
Date that ACM goes into Service
Xa
na
Navi Board S/N = Unique ACM ID + YMMDD
8-11
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
Model
Xa
id
en
tia
ECU Core Assembly Number (ECAN) 9L1T-14C260-BB 394c3154 2d313443 3236302d 42420000 9L1T-14C260-BB 394c3154 2d313443 3236302d 42420000 9L7T-14C260-BB 394c3754 2d313443 3236302d 42420000 9L8T-14C260-BB 394c3854 2d313443 3236302d 42420000 9A1T-14C260-AB 39413154 2d313443 3236302d 41420000 9L1T-14C260-BC 394c3154 2d313443 3236302d 42430000 9L1T-14C260-BC 394c3154 2d313443 3236302d 42430000 9L7T-14C260-BC 394c3754 2d313443 3236302d 42430000 9A1T-14C260-BC 39413154 2d313443 3236302d 42430000 9L8T-14C260-BC 394c3854 2d313443 3236302d 42430000
nf
Vehicle Manufacturer Software Part Number (VMSPN) 9L1T-14C164-BC 394c3154 2d313443 3136342d 42430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 42430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 42430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 42430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 42430000 9L1T-14C164-CC 394c3154 2d313443 3136342d 43430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 43430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 43430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 43430000 9L1T-14C164-BC 394c3154 2d313443 3136342d 43430000
na
NA6W-4203GB Job 1 R7.0 NA6W-4204GB Job 1 R7.0 NA6W-4211WC Job 1 R7.0 NA6W-4201BF Job 1 R7.0 NA6W-4220WC Job 1 R7.0 NA6W-4205GB Job 2 R4.0 NA6W-4206GB Job 2 R4.0 NA6W-4212WC Job 2 R4.0 NA6W-4221WC Job 2 R4.0 NA6W-4202BF Job 2 R4.0
co
NA6W-4203GB Job 1 R7.0 NA6W-4204GB Job 1 R7.0 NA6W-4211WC Job 1 R7.0 NA6W-4201BF Job 1 R7.0 NA6W-4220WC Job 1 R7.0 NA6W-4205GB Job 2 R4.0 NA6W-4206GB Job 2 R4.0 NA6W-4212WC Job 2 R4.0 NA6W-4221WC Job 2 R4.0 NA6W-4202BF Job 2 R4.0
ECU Delivery Assembly Number (EDAN) 9L1T-18K931-AH 394c3154 2d31384b 3933312d 41480000 9L2T-18K931-AC 394c3254 2d31384b 3933312d 41430000 9L7T-18K931-BH 394c3754 2d31384b 3933312d 42480000 9L8T-18K931-AG 394c3854 2d31384b 3933312d 41470000 9A1T-18K931-AB 39413154 2d31384b 3933312d 41420000 9L1T-18K931-CC 394c3154 2d31384b 3933312d 43430000 9L2T-18K931-BC 394c3254 2d31384b 3933312d 42430000 9L7T-18K931-DC 394c3754 2d31384b 3933312d 44430000 9A1T-18K931-BC 39413154 2d31384b 3933312d 42430000 9L8T-18K931-BC 394c3854 2d31384b 3933312d 42430000
vi
Model
l
A-6 EDAN, ECAN, and VMSPN for the Brick ACM
8-12
Assembly Part Number 9L1T-14C165-AB 9L2T-14C165-AA 9L7T-14C165-AB 9L8T-14C165-AB 9A1T-14C165-AA 9L1T-14C165-AB 9L2T-14C165-AA 9L7T-14C165-AB 9A1T-14C165-AA 9L8T-14C165-AB
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
Xa
na
vi
co
nf
id
en
tia
l
A-7 Configuring ACM Control Module
8-13
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
en
tia
l
A-8 Miscellaneous Screen Shots
Splash Screen
co
Fail Safe Screen - HDD Fault by High Temperature -
na
vi
Main Screen
nf
id
Fail Safe Screen - HDD Fault by High Altitude -
"No GPS" Icon Screen
Xa
Fail Safe Screen - HDD Fault by Low Temperature -
Fail Safe Screen - HDD Fault other than above three -
8-14
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
en
tia
l
APPENDICES
HDD-failure Screen - HDD Update Fault of Map&CDDB -
HDD-failure Screen - HDD Update Fault of SoftWare Program -
na
vi
co
Bezel Diagnostic Screen - GPS Info -
nf
id
Bezel Diagnostic Screen - Top -
Xa
Bezel Diagnostic Screen - HDD Test Complete -
Bezel Diagnostic Screen - SDARS Radio Signal Test complete -
8-15
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
en
tia
l
APPENDICES
Opening Screen
Voice Volume Screen
na
vi
co
Map Screen - ACM turns clockwise -
nf
id
Map Screen
Xa
Map Screen - ACM turns counterclockwise -
8-16
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
en
tia
l
APPENDICES
Ripping Screen 1
Ripping Screen 2
na
vi
co
Jukebox Screen 2
nf
id
Jukebox Screen 1
Jukebox Screen 3
Xa
Ripping Screen 3
Ripping Screen 4
8-17
Xanavi confidential
Xanavi confidential
ACM for Brick (No.002F)
APPENDICES
l
A-9 ACM Operations
tia
ACM Diagnostic Operations Procedure for accessing the Bezel Diagnostic Screen. Turn on ACM. Wait for Main screen to appear. Press the Radio button on the Display. Press 3 and 6 at the same time on the Panel SW. Hold these two buttons down for a minimum of 3 seconds.
5. The ACM will automatically begin the Speaker walkaround test. 6. Press the "end speaker test" on the Display. 7. Confirm Display displays Bezel Diagnostic Screen.
en
1. 2. 3. 4.
id
How to Perform Ripping Operation Procedure for ripping (copying) music to the Jukebox (HDD).
nf
Turn on ACM. Confirm Splash Screen. Confirm Main Screen. Insert Audio CD. Press MEDIA button on the Panel SW. Confirm Media Screen is displaying the MEDIA/cd Tab.
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1. 2. 3. 4. 5. 6.
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12. Eject the Audio CD. 13. Press MEDIA button on the Panel SW. 14. Confirm Media Screen is displaying the Jukebox tab.
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7. Press Record button on the Display. 8. Select 1 song from the displayed list on the Display. 9. Press Start Recording buttom on the Display. 10. Confirm recording begins by verifying the status bar at the bottom of the Display. 11. Confirm the song selected is 100% recorded. 15. Confirm ripped song begins to play or press the/ button on the Display. 16. If ripped song does not play, press the/ button on the Display then confirm song begins to play. 17. Delete the song from the Jukebox.
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APPENDICES
D
Digital Control Unit Diagnostic Engineering Tool Digital Signal Processor Digital Versatile Disk
ECAN EDAN EFP FES EMC ESN
ECU Core Assembly Part Number ECU Delivery Assembly Number Electric Finish Panel Family Entertainment System Electro-Magnetic Compatibility Electronic Serial Number
FBL FCIM FDIM FFC
Ford Boot Loader Front Controls Interface Module Front Display Interface Module Flexible Flat Cable
FL
Fluorescent
G
GPS
Global Positioning System
H
HDD
Hard Disk Drive
M
MGM MS-CAN
Multimedia Gateway Module Medium Speed Controller Area Network
N
N/C
No Connection
P
PCB PDI POI
Printed Circuit Board Pre-Delivery Inspection Point Of Interest
RSEM
Rear Seat Entertainment Module
Satellite Digital Audio Radio Service Steering Wheel Control
T
TTS
Text-To-Speech
U
UDAC
V
VMSPN VR
X
XTP
eXchange Transfer Protocol
ZIF
Zero Insertion Force
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Z
Vehicle Manufacturer Software Part Number Voice Recognition
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F
SDARS SWC
Compact Disc DataBase
DCU DET DSP DVD
E
S
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CDDB
Audio&Navi Control Module Application Software Anti-Reflection
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C
ACM APP AR
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A-10 ABBREVIATIONS
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APPENDICES
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A-11 Brick Calibration File
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Calibration Update Procedure using Ford Diagnostic Engineering Tool (DET) Release: 4.5
Overview
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These specifications apply to rewriting the calibration files of navigator microprocessor and ACM (Audio Control Module) destined for Ford using the diagnostic support software - Diagnostic Engineering Tool.
Configuration for Updating Calibration Files
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Fig. 2-1 shows the configuration for updating the calibration files.
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Brick ACM
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Wire Harness
PC CAN Tool (Channel 1) or ValueCAN
USB
Wire Harness (CANALYZER)
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Dengen Box
[Test Bits on Dengen Box] B0: OFF B1: OFF B2: OFF
Connect only +B for ACM. Do not turn ACC on.
Fig. 2-1 Equipment configuration for updating calibration files
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APPENDICES
CAN Tool (Channel 1)
4 9
3 8
2 7
1 6
D-Sub9pin 1 2 3 4 5 6 7 8 9
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MS-CAN_H
TK06MW 1 2 3 4 MS-CAN_H 5 MS-CAN_L 6
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MS-CAN_L
Wire Harness Connector 6 5 4 3 2 1
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Fig. 2-2 shows the pin allocations of serial connectors between the CAN Tool and wire harness.
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2.1 Pin Allocations of Connectors between CAN Tool and Wire Harness
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Fig. 2-2 Connector Pin Allocations
Procedure
This section explains the procedure for updating the calibration file using the Ford Diagnostic Engineering Tool (DET).
Open the corresponding calibration file name from Desktop.
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3.1 Calibration File Update Procedure
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APPENDICES
When the main window appears, click "Initialize Hardware" on the toolbar.
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APPENDICES
Perform the selections shown below in the displayed Hardware Connect window.
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- If using vector's CAN Tool
- If using ValueCAN
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Top column Vector (CANcardX, CANCardXL, etc.) Available Channels box CAN ToolXL Channel 1 CAN Speed radio button Medium Speed CAN
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Top column Intrepid(J2534) Available Channels box ----[No need to select] CAN Speed radio button Medium Speed CAN
After completing the selections, click the [Connect] button.
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APPENDICES
The main window will be restored. Confirm the model name (LED color) at the top center, and then click the [Download Sequence Now] button to start writing to the calibration file.
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APPENDICES
After cliking the [Download Sequence Now] button, the pop-up window shown below will appear. This window will disappear after calibration file has been updated.
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APPENDICES
The [Msg1(SID 0x22)] button at the center right allows you to request version information on calibration file: Use this button to check version information [1] for the rewritten calibration file. Updating the calibration is now complete. Turn off the power supply to the unit, disconnect the harness, and rewrite the calibration files in the units that follow (DET can be left in start-up status).
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[1]
Do not click the square [>] button. If you click it by mistake, close DET, and then start over from step "1".
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For rewriting calibration in following units: - To rewrite units with the same model number as that of an already rewritten unit: Connect the harness to new unit, turn unit on, and then perform operation from step 4. - To rewrite units with a different model number from that of the already rewritten unit: Close DET, connect the harness to new unit, turn unit on, and then perform operation from step "1". (Note: Two pop-up windows will appear when closing DET. Click [No] button in both windows.)
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APPENDICES
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DET (Diagnostic Engineering Tool) Installation Procedure
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Release: 4.0
Overview
2.
Procedure
DET installation procedure Installing "SWDL_CALIB_SUB_S" and "SWDL_CALIB_SUB_R" Setting .dcs file
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2.1 2.2 2.3
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Sections 2.1 and after show the procedure necessary for DET installation.
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These specifications apply to installing the diagnostic support tool for navigation microprocessors destined for Ford - Diagnostic Engineering Tool (referred to as "DET" hereafter).
2.1 DET installation procedure
Unzip "DiagnosticEngineeringToolSetup.zip".
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If DET has already been installed in the PC, perform the procedure from section 2.2 (Installing "SWDL_CALIB_SUB_S" and "SWDL_CALIB_SUB_R").
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APPENDICES
Double-click "Setup.exe" in the folder created by the unzipping process.
3.
"Welcome to the Diagnostic Engineering Tool Setup Wizard" screen will appear. Click the [Next >] button.
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APPENDICES
When the "Select Installation Folder" screen appears, click the [Browse...] button to designate the installation destination folder, and then click the [Next >] button. (If there is no problem with installation in the default "Program Files" folder, click the [Next >] button without selecting another folder.)
5.
When the "Confirm Installation" screen appears, click the [Next >] button to start installation.
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APPENDICES
DET will be installed while the "Installing Diagnostic Engineering Tool" screen is being displayed.
7.
When installation is complete, the "Installation Complete" screen will appear. Click the [Close] button to close the installation screen.
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APPENDICES
2.2 Installing "SWDL_CALIB_SUB_S" and "SWDL_CALIB_SUB_R"
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Copy folder "SWDL_CALIB_SUB_*", which is provided on a CD, in the directory immediately under C:. Installation is now complete. (If there is a previous "SWDL_CALIB_SUB_*" in C:, delete it, and then store the new folder.)
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2.3 Setting .dcs file
Copy the "Diagnostic Engineering Tool" folder in the folder where DET was installed in section 2.1. (If there is a previous setting folder, delete it, and then perform setting.)
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APPENDICES
Attach a name to the copied folder, from which the model name and LED color can be identified.
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Diagnostic Engineering Tool_NA6W-4201BF(Blue) Diagnostic Engineering Tool_[Blue]NA6W-4201BF
Open the "SWDL_CALIB_SUB_*" folder stored in section 2.2, and then open the folder with the name of the calibration file to be written.
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Example:
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Do not delete or move the "Setup_File" folder in the same folder, or any file in the "Setup_File" folder.
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APPENDICES
Copy the "DefaultSettings.dcs" file in the folder to the folder created in step 2.
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APPENDICES
Create a shortcut for "DiagnosticEngineeringTool.exe" in the folder.
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Move the created shortcut to Desktop. (If there is a previous shortcut on Desktop, delete it before moving the new shortcut.)
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Shortcut
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APPENDICES
Rename the shortcut with the appropriate calibration file Ford part number.
8.
Use the shortcut created in step 7 to start DET, and check to see whether the appropriate model name is in the of the screen shown below.
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APPENDICES
Repeat steps 1 through 8 to create a shortcut for each calibration file.
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9.
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10. Confirm there is a shortcut for each calibration file.
The actual number of icons will be (created icons + 1): The one installed first will be included.
11. Installation is complete.
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APPENDICES
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A-12 Screw Shape and Dimensions
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C5: 6584812100
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Item Dimension (mm) Nominal diameter (A) M4 Pitch (A) 0.7 Thread length (L) 5 Head diameter (D) 8.3 Cross recess (M) 3.6
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C27: MJZ0521
Item Dimension (mm) Nominal diameter (A) M2.6 Pitch (A) 0.45 Thread length (L) 5 Head diameter (D) 5.5 Cross recess (M) 2.6
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C26: MJZ0482
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Item Dimension (mm) Nominal diameter (A) M2.6 Pitch (A) 0.45 Thread length (L) 5 Head diameter (D) 4.5 Cross recess (M) 2.2
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APPENDICES
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C28: MJZ0533
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Item Dimension (mm) Nominal diameter (A) M2.6 Pitch (A) 0.45 Thread length (L) 6.5 Head diameter (D) 4.5 Cross recess (M) 2.6
Item Dimension (mm) Nominal diameter (A) M3 Pitch (A) 0.5 Thread length (L) 3.5 Head diameter (D) 6.3 Cross recess (M) 3.6
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C30: MJZ0801
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