Service Manual SM-5300: PC Scale Printer Edition 1

December 14, 2022 | Author: Anonymous | Category: N/A
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SERVICE MANUAL SM-5300 PC SCALE PRINTER Edition 1

COPYRIGHT © 2010 TERAOKA WEIGH-SYSTEM PTE. LTD.  

 

 

Tables of Content

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TablesofContent

Tables of Content .................................................................................................................. 2  Notice .................................................................................................................................... 5  Safety Information ................................................................................................................ 6  Cutter Safety Information ..................................................................................................... 8  Safety Regulations ................................................................................................................ 9  Treatment And Recovery................. of WEEE ................. ................................. ................................. ................................. ................................. ..................... .... 16 11   Production Information ................................. ................................. ................................. ................................. ................................. .................... .... 1.1 Model Specification ..................................................................................................... 16  1.2 Operating Specification ............................................................................................... 18  1.3 Overall Dimension (in mm) ......................................................................................... 19  1.3.1 Bench (B) ....................................................................................................... 19  1.3.2 Pole (P)......................... ............ .......................... .......................... .......................... .......................... ........................... ........................... ............... .. 20  1.3.3 Elevated (EV) ................................................................................................. 21  1.3.4 Self Service Pole (SSP) .................................................................................... 22  1.4 Label & Receipt Specifications Specifications ............................... .......................................... ...................... ...................... ...................... ..................... .......... 23 

Key Sheet And Display ........................................................................................................ 24  2.1 Key Sheet Layout And Key Function ............................................................................. 24   2.1.1 Key Sheet Layout ............................................................................................ 24  2.1.2 Key Function .................................................................................................. 24 

2.2 Operator And Customer Display Indicator Layout .. ............. ...................... ...................... ...................... ...................... ............. 26 2.2.1 Operator Display ............................................................................................. 26   2.2.2 Self Service Display ......................................................................................... 27 

Software Functional Structure ............................................................................................ 28  I/O Ports, Span Switch And W&M Sealing .......................................................................... 31  4.1 I/O I /O Ports 31  4.1.1 Bench (B) / Pole (P) ........................................................................................ 4.1.2 Elevated (EV) ................................................................................................. 4.1.3 Self Service Pole (SSP) .................................................................................... 4.2 Span Switch ............................................................................................................... 4.3 W&M Sealing .............................................................................................................

31   32  33  34  35 

Initial Setup ........................................................................................................................ 36  5.1 Level Adjustment ....................................................................................................... 36  5.2 Cassette Belt Tension and Label Guide Adjustment Adjustment ............................ ........................................ ...................... ............... ..... 37 

5.3 Cassette Loading and Printing Print ing Option ........................... .............. .......................... .......................... .......................... ...................... ......... 38 5.4 Sensor Location ......................................................................................................... 39   5.4.1 Peel Sensor .................................................................................................... 39  5.4.2 Gap & Paper End Sensor ................................................................................. 39   5.4.3 Print Media Sensor .......................................................................................... 39  5.4.4 Cassette Detection Sensor ............................................................................... 40  5.4.5 Printer Door Open/Close Sensor ....................................................................... 40  5.5 Software Setup .......................................................................................................... 41  5.5.1 Default Country SPEC ...................................................................................... 41  5.5.2 User SPEC ...................................................................................................... 43  5.5.3 Module SPEC .................................................................................................. 44  5.5.4 Scale SPEC ..................................................................................................... 45  5.5.5 Weight & Measure SPEC .................................................................................. 47   5.5.5.1 SEARCH Function Procedure: .............................................................. 48  5.5.6 Date and Time ................................................................................................ 50   5.5.7 Daylight Saving Time ...................................................................................... 52  5.6 Span Adjustment (Weight Calibration Cal ibration))............. .......................... .......................... .......................... .......................... ...................... ......... 53  S M - 5 3 0 0 S e r v i c e M a n u a l  | 2 

 

 

Tables of Content

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5.7 From Self Service Screen Exit to Main Menu Screen..................... ................................ ...................... ...................... ............. 55 

System Setup ...................................................................................................................... 56  6.1 Network Setup ........................................................................................................... 6.1.1 Network Configuration ..................................................................................... 6.1.2 Scale MAC Address.......................................................................................... 6.1.3 VNC Password ................................................................................................

56  56  57  58 

6.2 Wireless Adapter Setting ............................................................................................. 61  6.2.1 WLAN AP-3001G Setup .................................................................................... 61 

Hardware Test And Maintenance ........................................................................................ 64  7.1 Internal Count Mode............. .......................... ........................... ........................... .......................... .......................... ........................... .................... ...... 64  7.2 Printer Test................................................................................................................ 65  7.2.1 Sensors Status ................................................................................................ 65  7.2.2 Sensor Calibration ........................................................................................... 67  7.2.2.1 Gap Sensor Calibration....................................................................... Calibration....................................................................... 67  7.2.2.2 Peel Sensor Calibration ............................ ........................................ ....................... ..................... ................... ......... 68  7.2.2.3 Paper End Sensor Senso r Calibration Calibrat ion........................... .............. .......................... ........................... ...................... ........ 69  7.2.3 Thermal Head Type Detection ........... ...................... ...................... ...................... ...................... ...................... ................... ........ 71  7.3 Database Maintenance ................................................................................................ 72  7.3.1 Database Initialization ............................... .......................................... ...................... ...................... ...................... ..................... .......... 72  7.3.2 Database Clear Open Transaction...................... ................................. ...................... ...................... ...................... .............. ... 73  7.3.3 7.3.4 7.3.5 7.3.6 7.3.7

Load Default Data ........................................................................................... 74   Database Backup ............................................................................................ 76  Database Restore ........................................................................................... 79  Database Migration ......................................................................................... 82  USB Backup / Restore ..................................................................................... 85  7.3.7.1 USB Backup ...................................................................................... 85  7.3.7.2 USB Restore ...................................................................................... 88  7.4 Hardware Test ........................................................................................................... 90  7.4.1 Input ............................................................................................................. 90  7.4.2 USB ............................................................................................................... 91  7.4.3 Ethernet ............. .......................... .......................... .......................... .......................... ........................... ........................... .......................... ............. 92  7.4.4 Drawer........................................................................................................... 93  7.4.5 LCD ............................................................................................................... 94  7.5 Touch Screen Calibration ..................... ................................. ...................... ..................... ...................... ...................... ...................... ................ ..... 95  7.6 7.7 7.8 7.9

Write AD Checksum .................................................................................................... 98  System Information .................................................................................................. 100  VNC Client Theme Viewer ......................................................................................... 102  Maintenance ............................................................................................................ 103  7.9.1 Thermal Head Cleaning ................................................................................. 103  7.9.2 Scale Surface Cleaning .................................................................................. 104  7.9.3 Dismantled Thermal Head ............................................................................. 104  7.9.4 Important Note to open Display Rear Cover ....... .................. ...................... ...................... ...................... ............. 105 

Firmware Upgrading ......................................................................................................... 106  8.1 PCScale Software ..................................................................................................... 106  8.2 Printer Firmware ...................................................................................................... 107 

Major Parts Disassembly ................................................................................................... 109  9.1 SM-5300B ................................................................................................................ 109  9.1.1 Disassembly of Platter Support and Top Cover ................................................ 109  9.1.2 Disassembly of Customer Display LCD ............................................................ 111 9.1.3 Disassembly of Base BD, Keyboard and Operator Display LCD .......................... 112    9.1.4 Disassembly of Power Unit .......................... ............. .......................... ........................... ........................... ........................ ........... 114  S M - 5 3 0 0 S e r v i c e M a n u a l  | 3 

 

 

Tables of Content

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9.1.5 Disassembly of AD Board ............................................................................... 115  9.2 SM-5300P ................................................................................................................ 116  9.2.1 Disassembly of Pole, Customer Display Board and LCD..................................... 116   9.2.2 Disassembly of Top Cover ............................................................................. 118  9.2.3 Disassembly of Base BD, Keyboard and Operator Display LCD .......................... 119   9.2.4 Disassembly of Power Unit .......................... ............. .......................... ........................... ........................... ........................ ........... 121  9.2.5 Disassembly of AD Board ............................................................................... 122 

Hardware Details .............................................................................................................. 123  10.1 Block Diagram ........................................................................................................ 123  10.1.1 Bench (B) & Pole (P) ................................................................................... 123  10.1.2 Elevated (EV) & Self Service Pole (SSP).......... ..................... ....................... ....................... ..................... ............. ... 124  10.2 Base Board (TWB-13670-0 Rev G) (For Bench & Pole) ............................................... 125   10.3 Base Board (TWB-14000-0 Rev C) (For Elevated & Self Service) .......... ..................... ...................... ............. 127  10.4 Relay Board (TWB-14010-0 Rev A) (For Elevated & Self Service) ........... ...................... ..................... .......... 129 

Port Pin Configuration ....................................................................................................... 130  11.1 Ethernet Ethern et Port / USB Port / Cash Drawer Port ............ .......................... ........................... .......................... ...................... ......... 130 

Revision Records ............................................................................................................... 131 

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Notice

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Notice

DIGI® The material contained in this document is proprietary and for information only and is subject to change without notice. Teraoka Weigh-System Pte. Ltd. assumes no responsibility for any errors or damages arising from misinterpretation of any procedure. Screen displays, operating procedures and supporting features might vary with different software version releases. This document shall not be reproduced whether in part or whole without the written consent from Teraoka Weigh-System Pte. Ltd..

Teraoka Weigh-System Private Limited 4 Leng Kee Road #06-01 SiS Building Singapore 159088

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Safety Information

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Safety Information The operator of the equipment shall comply with the safety and warning indications and procedures outlined in this document. Teraoka Weigh-System Pte. Ltd. assumes no responsibility or liability for failure to comply with these requirements.   To avoid electric shock, use only the supplied power cords and ensure product is connected to a

properly grounded supply.   Ensure product is placed on a firm and level surface before operation.    Avoid overloading overloading the product product beyond its rated m maximum aximum capacity. capacity.   Care shall be taken during the following operations o  Receipt paper tearing – tearing – to  to prevent injuries from cutting from paper cutter o  Changing of labels and receipt paper - to prevent injuries from cutting from paper cutter

and movable printer mechanism.   Repair and servicing of product, shall only be carried out by trained and qualified personnel. 

Disclaimer: Specifications are subject to change without notice. All dimensions shown are approximate. Please be aware that Teraoka Weigh-System Pte. Ltd. has indicated that its hardware and software used in the product may require additional updates in the future as our product is continually under development. development. The need for such updates most likely applies to the Printer software.

CAUTIONS: FOR PLUGGABLE EQUIPMENT, THAT THE SOCKET-OUTLET SHALL BE INSTALLED NEAR THE EQUIPMENT AND SHALL BE EASILY ACCESSIBLE. POUR LE MATÉRIEL RACCORDÉ PAR PRISE DE COURANT, LE SOCLE DE PRISE DE COURANT DOIT ÊTRE INSALLÉ À PROXIMITÉ DU MATÉRIEL ET DOIT ÊTRE AISÉMENT ACCESSIBLE. FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE  AND RATING OF FUSE. POUR NE PAS COMPROMETTRE LA PROTECTION CONTRE LES LE S RISQUES D’INCENDIE, REMPLACER PAR UN FUSIBLE DE MÊME TYPE ET DE MÊME CARACTÉRISTIQUES NOMINALES.

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Safety Information

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DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER AND REPLACE BY QUALIFIED SERVICE PERSONEL. DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.  INSTRUCTIONS.  IL Y A DANGER D ’EXPLOSION D’EXPLOSION S’ILUNE Y A BATTERIE REMPLACEMENT INCORRECT INCORRE CT D’UN DE LATYPE BATTERIE. REMPLACER UNIQUEMENT AVEC DU MÊME TYPE OU RECOMMANDÉ PAR LE CONSTRUCTEUR ET REMPLACER PAR DU PERSONEL QUALIFIÉ. METTRE AU RÉBUT LES BATTERIES USAGÉES CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT.

WARNING DISPOSAL: THE BATTERY MAY BE REGULATED BY NATIONAL OR LOCAL REGULATION. PLEASE FOLLOW THE INSTRUCTIONS OF PROPER REGULATION. AS ELECTRIC ELE CTRIC CAPACITY IS LEFT IN A DISCARDED BATTERY AND IT COMES INTO CONTACT WITH OTHER METALS, IT COULD LEAD TO DISTORTION, LEAKAGE, OVERHEATING, OR EXPLOSION, SO MAKE SURE TO CUT/BREAK THE BATTERY LEGS AND COVER THE (+) AND (-) TERMINALS WITH FRICTION TAPE OR SOME OTHER INSULATOR I NSULATOR BEFORE DISPOSAL. Ta e -

Cut / Break the Battery Legs

+

 

Battery

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Cutter Safety Information

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Cutter Safety Information 1. Please careful the hand when close the printer door.

Caution For Pinching Hand ATTENTION RISQUE DE PINCEMENT

Note: This label only applies to machine come with Auto Cutter. Cutter.  

2. Please careful the hand when press the cutter release lever.

Caution For Cutter ATTENTION AU COUTEAU

Note: This label only applies to machine come with Auto Cutter.

3. Please keep hands clear while operating. Blade Hazard LAME TRANCHANTE  TRANCHANTE 

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Safety Regulation

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SafetyRegulations

Federal Communication Commission Interference Statement  This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed i nstalled and used in accordance with the instructions, may cause harmful interference interference to radio communications. However, there is no gua guarantee rantee that interference will not occur in a particular installation. If this equipmen equipmentt does cause harmful interferenc interference e to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of tthe he following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help. This device complies with Part 15 of the FCC Rules. Operation is i s subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment.

IMPORTANT NOTE: FCC Radiation Exposure Statement: This equipment complies with FCC RF radiation exposure limits set forth for a portable uncontrolled environment. To maintain compliance with FCC RF exposure compliance requirements: 1) Please do not attach any decorative components with metal parts to this equipment. 2) The antenna must not be co-located or operating in conjunction with any other antenna or transmitter.

FCC Radiation Exposure Statement: (Canada)  This equipment complies with FCC RF radiation exposure limits set forth for an uncontrolled environment. To comply with FCC RF exposure compliance requirements: 1) The antenna used for this transmitter must be installed and operated with minimum 20cm between the antenna and users. 2) The antenna must not be co-located or operating in conjunction with any other antenna or transmitter.

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Safety Regulation

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IDA Compliance Statement: (Singapore)  This equipment registered to comply with IDA (Info-Communications (Info-Communications Developme Development nt Authority of Singapore) Standard under Dealer's Class License.

IDA Label

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Safety Regulation

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Treatment And Recovery of WEEE

Component listing of Hazardous Material To all user of DIGI product in the European Union Thank you for using DIGI product. Product marked with this symbol indicates that it was sold on or after 13th August 2005, which means it should not be disposed of with general household waste. Please note that our product is for industrial/professional industrial/profes sional use only. Treatment and recovery of WEEE involves removing hazardous substances (such as those covered in the RoHS Directives) as well as PCBs and liquids. Only licensed operators meeting WEEE regulations will be able to handle and recover WEEE.

Please contact your DIGI office or DIGI distributor when the product has reached the end of its life. They will advise you regarding the product take-back. With your co-operation we are aiming to reduce environmental pollution from waste electrical and electronic equipment and preserve natural resource through re-use and recycling. Please do not hesitate to ask your DIGI office or DIGI distributor, if you require further information.

Items required to be removed from product at end of product life as listed in WEEE Annex II Items   Y N Identification Removal procedure Comments   Fluids

o

  Polychlorinated biphenyls (PCB) containing capacitors.

o

  Mercury containing components, such as switches or backlighting lamps.

o

  Printed circuit boards of mobile phones.

o

  Toner cartridges, liquid and pasty, as well as color toner.

o

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Treatment And Recovery of WEEE Items 

 Y N Identification

 –––––––––––––––––    

Removal procedure

Comments

  Plastic containing brominated flameretardants.

o

  Asbestos waste. waste.

o

  Cathode ray tubes.

o

  Chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) orhydrofluorocarbons (HFC), hydrocarbons (HC).

o

  Gas discharge lamps.

o

  Components containing refractory ceramic fibred as described in Commission Commissio n Directive 97/69/EC of 5 December 1997. o  o  Components containing radioactive substanc substances. es. o  o  External electric cables. o  o  Batteries. o

1. Lithium Battery.

 AC Power Cord. Cord. 

Refer to Safety Information  Warning Disposal

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Treatment And Recovery of WEEE Items 

 Y N Identification

 –––––––––––––––––    

Removal procedure

Comments

  Other printed circuit boards greater than 10 square centimeters.

o

Bench Type: 1. Base Board

- 9.1.3 Disassembly of Base Board, Keyboard and Operator Display LCD – LCD  – Item  Item 1.

- 9.1.3 Disassembly of Base Board, Keyboard and Operator Display LCD. (Step 1 ~ 2)

2. Keyboard

- 9.1.3 Disassembly of Base Board, Keyboard and Operator Display LCD – LCD  – Item  Item 2.

- 9.1.3 Disassembly of Base Board, Keyboard and Operator Display LCD. (Step 1 ~ 4)

3. Power Unit

- 9.1.4 Disassembly of Power Unit – Unit – Item  Item 3.

- 9.1.1 Disassembly of Platter Support and Top Cover. (Step 1 ~ 4) - 9.1.4 Disassembly of Power Unit.

4. AD Board

- 9.1.5 Disassembly of  AD Board – Board – Item  Item 4.

- 9.1.1 Disassembly of Platter Support and Top Cover. (Step 1 ~ 4) - 9.1.5 Disassembly of  AD Board. (Step 1 ~ 2)

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Treatment And Recovery of WEEE Items  Pole Type:

 Y N Identification

 –––––––––––––––––    

Removal procedure

1. Base Board

- 9.2.3 Disassembly of Base Board, Keyboard and Operator Display LCD – LCD  – Item  Item 1.

- 9.2.3 Disassembly of Base Board, Keyboard and Operator Display LCD. (Step 1 ~ 2)

2. Keyboard

- 9.2.3 Disassembly of Base Board, Keyboard and Operator Display LCD – LCD  – Item  Item 2.

- 9.2.3 Disassembly of Base Board, Keyboard and Operator Display LCD. (Step 1 ~ 4)

3. Power Unit

- 9.2.4 Disassembly of Power Unit – Unit – Item  Item 3.

- 9.2.2 Disassembly of Top Cover. (Step 1 ~ 2)

Comments

- 9.2.4 Disassembly of Power Unit.

4. AD Board

- 9.2.5 Disassembly of  AD Board – Board – Item  Item 4.

- 9.2.2 Disassembly of Top Cover. (Step 1 ~ 2) - 9.2.5 Disassembly of  AD Board – Board – Item  Item 4. (Step 1 ~ 2)

5. IO Board

- 9.2.1 Disassembly of Pole, Customer Display Board & LCD – LCD – Item  Item 5.

- 9.2.1 Disassembly of Pole, Customer Display Board & LCD. (Step 1 ~ 2)

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Treatment And Recovery of WEEE Items 

 Y N Identification

 –––––––––––––––––    

Removal procedure

Comments

  Liquid crystal displays (together with their casing where appropriate) of a surface greater than 100 cm2 and all those back-lighted with gas discharge lamps.

o

Bench Type: 1. Operator Display LCD

- 9.1.3 Disassembly of Base Board, Keyboard and Operator Display LCD – LCD  – Item  Item 5.

2. Customer Display LCD

- 9.1.2 Disassembly of Customer Display LCD  – Item  – Item 6.

- 9.1.3 Disassembly of Base Board, Keyboard and Operator Display LCD.

- 9.1.1 Disassembly of Platter Support and Top Cover. (Step 1 ~ 2) - 9.1.2 Disassembly of Customer Display LCD. (Step 2)

Pole Type:  1. Operator Display LCD

- 9.2.3 Disassembly of Base Board, Keyboard and Operator Display LCD – LCD  – Item  Item 5.

- 9.2.3 Disassembly of Base Board, Keyboard and Operator Display LCD. (Step 1 ~ 4)

2. Customer Display LCD

- 9.2.1 Disassembly of Pole, Customer Display Board & LCD – LCD – Item  Item 6.

- 9.2.2 Disassembly of Pole, Customer Display Board & LCD. (Step 1)

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Product Information

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1.1 Model Specification ProductionInformation 1.1 Model Specification

 Variation

Bench Pole Elevated

Model: - SM-5300B - SM-5300P - SM-5300EV

Dimension (D x W x H in mm): - 472 (adjustable) (adjustab le) x 360 x 136 - 500 (adjustable) (adjustab le) x 360 x 542 - 438 x 360 x 550

Self Service Pole

- SM-5300SSP

- 480 x 442 x 757

: Description:

CPU

: iMX6Solo Single Core Arm Cortex® A9™  A9™ 1GHz    1GHz

SD Card

: 8GB Class 10 SDHC Card

RAM

: On board 512MB DDR3

Operating System

: LINUX

Loadcell

: NMB type (For all countries except USA & Canada)   K-type (For USA & Canada only)  

Capacity

(3kg and less, e = 1g / more than 3kg, e = 2g) : 6kg 15kg (6kg and less, e= 2g / more than 6kg, e = 5g) 30kg (15kg and less, e = 5g / more than 15kg, e = 10g) 30lb (15lb and less, e = 0.005lb / more than 30lb, e = 0.01lb)

Keyboard

: 23 x Alphanumeric Function Keys 28 x Preset Keys

: 1/3000, 1/6000 or 1/7500 (Single-interval) Display Resolution Operator Display

: B / P / EV SSP

- 7” (800 x 480) TFT WVGA LCD with LED Backlight, Touch Panel Panel   - 19” (1280 x 1024) TFT SXGA  LCD  LCD with LED Backlight, Touch Panel

Customer Display

: B / P / EV

Weight

: SM-5300B

SSP

SM-5300P SM-5300EV SM-5300SSP

- 7” (800 x 480) TFT WVGA LCD with LED Backlight  Backlight  - Nil -

11.5kg 11.8kg 12.5kg 19.0kg

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Product Information

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1.1 Model Specification Printing

:

Print Media Paper Width Print Speed

- Label / Receipt paper - 60mm (max.) - 120mm/s * Subject to the sensitivity of print media 56mm

Print Length - 350mm (max.) Max Roll Diameter - 105mm - 200dpi Resolution

Print Width

: 1 x Ethernet 10/100 Base T I/O Interface 4 x USB (2.0) Optional :  AP-3001G (USB) (USB) Interface BS-03 (USB)

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Product Information

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1.2 Operating Specification  

1.2 Operating Specification

Power Source :  AC Supply 100 ~ 240V (Auto-switching) (Auto-switching) Power Consumption

:  AC Supply 100 ~ 120V_(nominal: 120V_(nominal: 14W, 0.25A 0.25A)) / (max: 55W, 1.0A) 1.0A)

Frequency

: 50 / 60Hz

Operating Temperature

: -10 °C to +40 °C

Operating Humidity

: 15% to 85%RH

 AC Supply 220 ~ 240V_(nominal: 240V_(nominal: 14W, 0.16A 0.16A)) / (max: 55W, 0.55A) 0.55A)

*Specifications *Specificatio ns are subject to change without notice

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Product Information

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1.3 Overall Diamension (in mm) 1.3 Overall Dimension (in mm)

1.3.1 Bench (B)

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Product Information

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1.3 Overall Diamension (in mm) 1.3.2 Pole (P)

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Product Information

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1.3 Overall Diamension (in mm) 1.3.3 Elevated (EV)

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Product Information

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1.3 Overall Diamension (in mm) 1.3.4 Self Service Pole (SSP)

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Product Information

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1.4 Label & Receipt Specifications 1.4 Label & Receipt Specifications

Outer diameter of rolls:

Maximum 105mm

Inner diameter of rolls:

Minimum 40mm

Wide of label/linerless label:

60mm

WIDE OF LABEL / LINERLESS LABEL

LABEL TYPE

LABEL SIZE

PCS/ROLL

T1 T2 T3 T4/T10 T5/T11 T6 T7/T12 T8

60 60 60 60 60 60 60 60

x x x x x x x x

1400 1300 1200 1000 960 900 840 750

60 40 40 40 60

x 37 x 28 x 46 x 62 (max) x 350 (max)

T9 S  A / B C F1 F1 –  –  F99 (Free format)

28 31 34 40 43 46 49 55

1100 1400 900 670 -

REMARKS: i) LABEL SIZE is in Width X Length and in millimeter unit. ii) F1 to F99 is i s self-design free format label. Please note the minimum and maximum size.

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Keysheet And Display

 –––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– ––––––  

2.1 Key Sheet Layout And Key Function Key Sheet And Display 2.1 Key Sheet Layout And Key Function

2.1.1 Key Sheet Layout

*Actual legends and symbols may differ depending on local regulations and requirements.

2.1.2 Key Function Refer to the followings for detail explanation for each key on the key panel.

Key Button

Key Function

Description

ON/ OFF Key

 

Turn on/off the display.

0-9 key

 

Enter numeric data.

REZERO Key

 

Reset weight to "0".

TARE Key

 

Set or Clear the tare value.

CLEAR Key

 

Clear entered data.

to

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Keysheet And Display

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2.1 Key Sheet Layout And Key Function PLU Key

Calling up PLU in Registration mode.   Used as ENTER key in programming mode.

MULTIPLY Key

 

PRINT Key

 

Printing label or receipt in Registration mode.

FEED Key

 

Feed label or receipt.

 

Multiply the number for non-weighing product.   Used as ESCAPE key in programming mode.

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Keysheet And Display

 –––––––––––––––––––––––––––––––––––––––––––  

2.2 Operator And Customer Display Indicator Layout 2.2 Operator And Customer Display Indicator Layout

2.2.1 Operator Display

1

5

2

6

3

13

4

7 12 8

11

9

10

No.

Area /Function

USAGE

1 2 3 4 5 6 7 8

Tare Display Weight Display Unit Price Display Total Price Display Zero Indicator Net Indicator Mode Status Indicator Commodity Name

Display Tare Value Display Weight value Display Unit Price Display Total Price Display when Scale is stable at the zero point Display when Tare Subtraction is being performed Indicate the current status (Manual Mode or Prepack Mode) Shows the Commodity Name of the called up PLU

9 10 11 12

PresetPage keyskeys Next Function keys Scale Indicator

13

Date & Time

Used to fornext calling upof PLUs / Function keys Turn page Preset / Function keys Used for calling up Clerk / Function keys Shows S when Scale is configure SERVER Shows C when Scale is configure CLIENT Shows L when Client is OFF LINE Show the current Date and Time

REMARKS: 1) PREV & NEXT keys will appears when there is more than 1 page of Preset/Function keys. 2) When in Prepack Mode, the Function keys at the bottom if the screen will not be shown. 3) Re-phrase image in Reg. Preset keys, need to select in Programming of Preset Keys.

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Keysheet And Display

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2.2 Operator And Customer Display Indicator Layout 2.2.2 Self Service Display 1

2

3

4

5

6

7

No. Area /Function

Usage

1 2 3

Tare Display Zero Indicator Weight Indicator

4

Weight Display

Display Tare Value Display when Scale is stable at the zero point/value Display Weight or Net Weight Indicator i) Display as “Net Weight” when Tare Subtraction is being performed being performed ii) Display as “Weight” when no tare performed  performed  Display Weight value

5 6 7

Unit Price Display Total Price Display Data/Instruction Display

Display Unit Price amount Display Total Price amount Display data, operation, instruction, keypad and etc

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Software Functional Structure

 ––––––––––––––––––––––––  

Software Functional Structure

MENU

Registration Programming Programming Maintenance Report Closing Report Web Browser Self Service Kiosk Queue Training Mode

Registration Weighing Mode

Programming PLU

Preset Key

Product Info

Barcode

Customer

PLU Related

Print Format

Traceability

Scroll Info

CCD

Setup

EL Display

Advanced Setup

E-Label

Maintenance Maintenance Maintena nce

Module Spec System Info

Data Transmissi Transmission on Viewer Scale Spec

USB Image Transfer

@ Label Cloud Config

User Spec

SQL Log Restore

Info Collect USB Backup Restore

Maintenance

Scale

Printer

Database

Hardware Test Scale IP

Service Advance Daily Scheduler Serial Port Config Date & Time

Network Test Informat Server

Plug ‘N’ Weigh Setting  Setting  Queue System Camera Maintenance Display Setting

Scale

W&M Spec Calibration IR Count Audit Trial Write Checksum Scale Level

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Software Functional Structure

 ––––––––––––––––––––––––  

Printer

Printer Spec Printer Test

Printer Server Config

External Printer IP

Printer Spec

Printer 1

Printer 2

Printer Test Status

Sensor

Firmware

Thermal Head

Cutter

Hardware Test Input

USB

Ethernet

Cash Drawer

LCD

RS232

Database INIT Backup

Restore

Database Migration

Load Default Data

Server IP

Clear Open Transaction

Transaction

Date and Time Date

Time

Service Advance Printer Test 

E-Label 

RF Bridge 

 VNC 

W&M User Maintenance 

TrueType Font Config 

Time Zone NTP/DST 

Hardware  Auto Test 

Config Firewall  MAC Address 

Default Data 

Wireless Setting  TWS TCP Test  Touch Screen Calibration 

Kiosk Order Test  Informat MAC  Address 

USB Backup Restore  Replication Verifier 

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Software Functional Structure

 ––––––––––––––––––––––––  

Serial Port  /dev/tty/S0

/dev/tty/S1

/dev/ttyTWSBS /dev/ttyTWSBS

/dev/ttyTWSB /dev/ttyTWSBS2 S2

Network Test Manual

Servers

Daily Schedule Hour

Minute

User Spec Barcode

CCTV

Communication

Label

Receipt

Settings

Module Spec Password

CCD

Others

Colli

Traceability

Web Browser Language TWSWTCP Communication

Price List

Proximity Card Auto Cutter

Queue System

E-Label, Hi-Touch & InfoCard

Scale Spec Scale Price Scale Tare

Scale Operation

Scale Tax

System Info Scale Sub CPU Database Boot Flash System

SD Card

Bank Terminal

Note: To activate the highlighted functional in above, required to enable the spec.

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I/O Port, Span Switch and W&M Sealing

 ––  

4.1 I/O Port I/O Ports, Span Switch And W&M Sealing 4.1 I/O Ports

4.1.1 Bench (B) / Pole (P) Presss Lat Pres Latch ch tto o rear rear directio direction n to o en th the e I O Port Port C Cover over Latch

Bottom View SD Card insert direction SD Card Protective Bracket

SD Slot Cash Drawer USB US B Port Port x4 Ethernet Port

Side View

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I/O Port, Span Switch and W&M Sealing

 ––  

4.1 I/O Port 4.1.2 Elevated (EV) Unscrew the 2pcs Yuriya screw to remove the bottom cover.

Cash Drawer USBx4 Ethernet

Unscrew the M3x8 binding head screw to open the SD Card cover.

SD Card Insert Direction

Rear View from Operator Display

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I/O Port, Span Switch and W&M Sealing

 ––  

4.1 I/O Port 4.1.3 Self Service Pole (SSP) Unscrew the 2pc Yuriya screw to remove the bottom cover.

Cash Drawer USBx4 Ethernet

SD Card Insert Direction

Location of SD Card

Rear View from Operator Display Unscrew the M3x8 Sems B screw to open the SD Card cover.

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I/O Port, Span Switch And W&M Sealing

 ––  

4.2 Span Switch 4.2 Span Switch

Unscrew 2 pcs Sealing screw to remove the bracket.

Enable

Disable

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I/O Port, Span Switch And W&M Sealing

 ––  

4.3 W&M Sealing 4.3 W&M Sealing

SM-5300 Model Variant & Sealing Position Sealing Sticker Sealing Screw

Sealing Cover

Sealing Thread

Note: We can use Sealing Screw & Thread or Sticker on the Sealing cover

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Initial Setup

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5.1 Lever Adjustment Initial Setup 5.1 Level Adjustment

Place the scale on the flat surface and adjust the four legs until the bubble on the lever is in the center as shown.

Bubble

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Initial Setup

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5.2 Cassette Belt Tension and Label Guide Adjustment 5.2 Cassette Belt Tension and Label Guide Adjustment

Loosen the screw and adjust the bracket for Belt Tension becomes the Tight (Up) or Loose (Down).

5.3 Cassette Label Guide Adjustment

 Yuriya screw

Loosen the Yuriya screw and adjust the Cassette Label Guide position.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––– –––––––––––––––––––––––––––––––––  

5.3 Cassette Loading and Printing Option 5.3 Cassette Loading and Printing Option

If printer spec setting [143A016 Printer 1 Label/Receipt Control] is set to table in below shows the holes setting for the cassette.

[0: By Sensor], the

Unblock Block (cover by white paper)  

Label Printing

Receipt Printing

*Note: For Printer firmware version V12.80 and above.

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Initial Setup

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5.4 Sensor Location 5.4 Sensor Location

5.4.1 Peel Sensor

Peel Sensor: When Gap Label Cassette to used.

5.4.2 Gap & Paper End Sensor

Label Gap Sensor: When Gap Label Cassette to used. Note: There are two position to set depend on Label type.

5.4.3 Print Media Sensor

Print Media Sensor: Depend on Cassette 3 hole covered to change the LABEL or RECEIPT printing method.

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Initial Setup

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5.4 Sensor Location 5.4.4 Cassette Detection Sensor

If Cassette loading not properly, the switch will open and the printing function will not working.

5.4.5 Printer Door Open/Close Sensor

If the Printer door not properly to closed, this switch will open and the printing function will not working.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup 5.5 Software Setup

5.5.1 Default Country SPEC Note: Ensure the Span Switch is set to [Enable] .

Procedure

Picture

1) In Registration mode, press and follow by key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [SERVICE ADVANCE] to go to Service Advance mode.

2) Keying the Password and select

Password:

3) Select

[ENTER] button.

0953 

[DEFAULT DATA].

4) In DEFAULT SPEC mode, DEFAULT].

select [LOAD FACTORY

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup Procedure

Picture

5) If message appear as shown, select [MENU] to go back to DEFAULT SPEC mode. Turn ON Span Switch and proceed to Step 2 again.

6) Touch

icon to select the country. And then click [CONTINUE].

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup 5.5.2 User SPEC Procedure

Picture

1) In Registration mode, press and follow by key button to MENU  [MAINTENANCE]  [USER SPEC].

2) In USER SPEC mode, select the desired SPEC option, e.g. [BARCODE].

Note: Refer to Section 5.5.5.1 on SEARCH function procedures

3) Select the desired SPEC option, e.g. [ITEM BARCODE].

4) Touch the column and enter new setting or touch the

icon to select the new setting.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup Procedure 5) Select

Picture

[SAVE] button to save the changed setting.

5.5.3 Module SPEC Procedure

Picture

1) In Registration mode, press and follow by key button to MENU  [MAINTENANCE]   [MODULE SPEC].

2) Enter the Password and press [PLU] key button.

Password:

6289 

3) In MODULE SPEC mode, select the desired SPEC option, e.g. [e.LABEL, HI-TOUCH & INFO-CARD].

Note: Refer to Section 5.5.5.1 Section 5.5.5.1 on SEARCH function procedures:

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup Procedure

Picture

4) Touch the column and enter new setting or touch the

icon to select the new setting.

5) Select

[SAVE] button to save the changed setting.

5.5.4 Scale SPEC Procedure

Picture

1) In Registration mode, press and follow by key button to MENU  [MAINTENANCE]  [SCALE SPEC].

2) Enter the Password and press

Password:

key button.

3846 

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup Procedure

Picture

3) In SCALE SPEC mode, select the desired SPEC option, e.g. [SCALE PRICE].

Note: Refer to Section 5.5.5.1 Section 5.5.5.1 on SEARCH function procedures:

4) Touch the column and enter new setting or touch the

icon to select the new setting.

5) Select

[SAVE] button to save the changed setting.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup 5.5.5 Weight & Measure SPEC Procedure

Picture

1) In Registration mode, press

and follow by

key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [SCALE]  [W&M SPEC] to go to W&M (Weight & Measure) SPEC mode.

2) Turn on the Span Switch and press button.

key

3) In W&M SPEC mode, select desired SPEC option, e.g. [W&M SCALE].

Note: Refer to Section 5.5.5.1 Section 5.5.5.1 on SEARCH function procedures

4) Touch

icon to select the new setting.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup Procedure

Picture

5) Select [SAVE] button to save the changed setting.

5.5.5.1 SEARCH Function Procedure: Procedure 1) Touch

Picture

[SEARCH] button.

2) Touch the “Search By” column area.  area.  

3) Keyboard screen will pop out. Enter the SPEC no. or key word follow by [ENTER] button.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup Procedure

Picture

4) Message will display on screen indicating i ndicating the search results as shown.

Spec found

Spec not found 5) All related SPEC would display on the screen.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup 5.5.6 Date and Time Procedure

Picture

1) In Registration mode, press and follow by key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [DATE AND TIME] to go to Date And Time menu.

2) At Date mode, use arrow key to select the  “Year” and select the date.

3) Select

[SAVE] button to save the changed setting.

4) Select to go to Time mode, then press  “Number”[TIME] button to enter the time.  button time. 

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup Procedure 5) Select

Picture

[SAVE] button to save the change setting.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

5.5 Software Setup 5.5.7 Daylight Saving Time Procedure

Picture

1) In Registration mode, press and follow by key button to MENU   [MAINTENANCE]   [MAINTENANCE]  [SERVICE ADVANCE] to go to Service Advance mode.

2) Keying the Password and select

Password:

[ENTER] button.

0953 

3) In Service Advance mode, select [TIME ZONE / NTP / DST CONFIG].

4) Set the setting and touch the setting changed.

[SAVE] button to save

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– –––––––––––––––––––––  

5.6 Span Adjustment (Weight Calibration) 5.6 Span Adjustment (Weight Calibration)  Calibration) 

Note: Ensure the Span Switch is set to [Enable] .

Procedure 1) In Registration mode, press

Picture and follow by

key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [SCALE]  [CALIBRATION]  to go to calibration mode.

2) In Calibration mode, check the setting and touch [NEXT] to continue.

3) Ensure there is no weight on the platter, and touch [NEXT].

4) Wait for Zero Weight calibration in progress.

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– –––––––––––––––––––––  

5.6 Span Adjustment (Weight Calibration) Procedure

Picture

5) Put capacity weight [e.g. 15Kg] on the platter and touch [NEXT].

6) Waiting for Full Weight calibration in progress.

7) Screen shows “CALIBRATION COMPLETE” indicating the process is completed. completed.  

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Initial Setup

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––  

5.7 From Service Screen Exit to Main Menu Screen 5.7 From Self Service Screen Exit to Main Menu Screen

Procedure

Picture

1)  In the Registration Mode screen, touch the Top/Bottom display corner corner area point follow by

1

 

2

 

3

 

1 4

2 3

4

Note: Ensure the Weight is zero modes.

2) Keying the Password [Enter] button.

[1234] (default) and touch 

Note: If touch the [Back]  button,  button, the display will go back to Registration Mode screen.

3) Touch Menu.

[Quit] button to enter Self-Service Main

4) This is SM-5300SSP SM-5300SSP Self-Service Pole Main Menu. If want return to Self Service Registration Mode screen touch [Self Service] button.

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.1 Network Setup System Setup 6.1 Network Setup

6.1.1 Network Configuration Procedure 1) In Registration mode, press

Picture and follow by

key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [SCALE IP] to go to SCALE IP mode.

2) Enter setting (Interface, Address, Net Mask, Gateway, DNS) and touch [SAVE] button.

3) Select

[YES] button to save the changed setting.

Note:  [NO]  button If select  [NO]   button will return to SCALE IP mode. mode.  

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.1 Network Setup 6.1.2 Scale MAC Address Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [SERVICE ADVANCE] to go to Service Advance maintenance mode.

2) Keying the Password and select

Password:

[ENTER] button.

0953 

3) In Service Advance mode, touch [MAC  ADDRESS].

4) Editing the MAC Address and then press (Print) key or select [SET] button to save the changed setting.

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.1 Network Setup 6.1.3 VNC Password Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [SERVICE ADVANCE] to go to Service Advance maintenance mode.

2) Keying the Password and select

Password:

[ENTER] button.

0953 

3) In Service Advance mode, touch [VNC PASSWORD].

4) Touch the column of “Enter New Password”.  Password”.  

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.1 Network Setup Procedure

Picture

5) Keying the Password (max. 8 number/character) number/character)

6) Touch the column of “Confirm  “Confirm  New Password”.  Password”. 

7) Keying the same Password Password for confirmation.

8) Touch [SAVE] to save the setting.

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.1 Network Setup Procedure 9) Touch

Picture

[YES] to reboot the scale.

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.2 Wireless Adapter Setting 6.2 Wireless Adapter Setting

6.2.1 WLAN AP-3001G Setup  Setup 

Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [SERVICE ADVANCE] to go to Service Advance maintenance mode.

2) Keying the Password and select

Password:

[ENTER] button.

0953 

3) In Service Advance mode, touch [WIRELESS SETTING].

4) Touch the column of “ESSID”.  “ESSID”.  

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.2 Wireless Adapter Setting Procedure

Picture

5) Keying the ESSID. (E.g. SM-5300). Then SM-5300). Then touch [ENTER].

6) Select the column of “SECURITY MODE”.  MODE”. 

7) Select desired security mode (E.g. WPA2PSK), then WPA2PSK), then touch [SAVE] to save change setting.

8) Select the column of “KEY”.  “KEY”. 

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System Setup

 –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––  

6.2 Wireless Adapter Setting Procedure

Picture

9) Keying the Password. (E.g. 1234567890) 1234567890).. Then touch [ENTER].

10) Touch

[SAVE] button to save setting changed.

11) Setting Successfully Successfully changed.

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Hardware Test And Maintenance

 –––––––––––––––––––  

7.1 Internal Count Hardware Test And Maintenance 7.1 Internal Count Mode

Procedure 1) In Registration mode, press

Picture and follow by

key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [SCALE]  [IR COUNT] to go to Internal Count mode.

2) Internal Count mode.

No Weight

Full Weight

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Hardware Test And Maintenance

 –––––––––––––––––––  

7.2 Printer Test 7.2 Printer Test

7.2.1 Sensors Status Procedure 1) In Registration mode, press

Picture and follow by

key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [PRINTER]  [PRINTER TEST] to go to printer test mode.

2) In Printer Test menu, select the status of Printer.

[STATUS] will show

3) Open the scale front door; the [Head Open]  check box will appear tick mark that means the Head Open Switch is working.

4) Pull out the Cassette a little bit; the [Cassette Open] check box will appear tick mark that means the Head Open sensor is working.

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Hardware Test And Maintenance

 –––––––––––––––––––  

7.2 Printer Test Procedure

Picture

5) Take a label paper and place in front of the peel sensor, and then check the [Peel Sensor] check box will appear tick mark, that means the peel sensor is working.

6) Remove the cassette and the hole

[2] is covered,

then put back the cassette to the scale, and check the   [Receipt]  check box will appear tick mark.

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Hardware Test And Maintenance

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7.2 Printer Test 7.2.2 Sensor Calibration 7.2.2.1 Gap Sensor Calibration Procedure 1) In Registration mode, press

Picture and follow by

key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [PRINTER]  [PRINTER TEST] to go to printer test mode.

2) In Printer Test menu, select

[SENSOR].

3) Under “Gap” column, touch column, touch [Deep Calibration] to calibrate the gap sensor. A reading of Minimum, Maximum and Threshold will appear.

Note: Threshold value is total of min. + max. divided by 2.

4) Touch [Lite Calibration] to calibrate the gap sensor. A reading of Minimum, Maximum and Threshold will appear.

Note: Threshold value is total of min. + max. divided by 2.

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Hardware Test And Maintenance

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7.2 Printer Test 7.2.2.2 Peel Sensor Calibration Procedure

Picture

1) In Registration mode, press

and follow by





 [MAINTENANCE]     key button to MENU     [PRINTER] [MAINTENANCE]   [PRINTER

TEST] to go to printer test mode.

2) In Printer Test menu, select

[SENSOR].

3) Under “Peel” column, Touch  Touch [Calibration] to calibrate the Peel Sensor. A reading of Minimum, Maximum and Threshold will appear.

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Hardware Test And Maintenance

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7.2 Printer Test 7.2.2.3 Paper End Sensor Calibration Procedure

Picture

1) In Registration mode, press and follow by key button to MENU  [MAINTENANCE]   [MAINTENANCE]  [PRINTER]  [PRINTER TEST] to go to printer test mode.

2) In Printer Test menu, select

[SENSOR].

3) Under “Paper End” column, Touch  Touch [Calibration]  to calibrate the Paper End Sensor.

4) Remove the label from cassette (without any label or receipt paper) and put back to scale. Then select [YES].

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Hardware Test And Maintenance

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7.2 Printer Test Procedure

Picture

5) A reading of Minimum, Maximum and Threshold will appear. Then touch [Calibration] button again.

6) Put back the label to cassette. The Threshold value should be lower than without label/receipt paper value.. (E.g. 267 lower than 993) value

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Hardware Test And Maintenance

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7.2 Printer Test 7.2.3 Thermal Head Type Detection Procedure 1) In Registration mode, press

Picture and follow by

key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [PRINTER]  [PRINTER TEST] to go to printer test mode.

2) In Printer Test menu, select [THERMAL] and touch [DETECT] to read the Printer Thermal head type.

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Hardware Test And Maintenance

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7.3 Database Maintenance 7.3 Database Maintenance

7.3.1 Database Initialization Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [DATABASE] to go to DATABASE mode.

2) In Database menu, select  [INIT].

3) Select the desired any or all database, then touch [START] button to start initialization.

4) Select

[YES] to confirm initialization database.

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Hardware Test And Maintenance

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7.3 Database Maintenance Procedure

Picture

5) Waiting for initialization progress.

6) Initialization database successfully successfully..

7.3.2 Database Clear Open Transaction Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [DATABASE] to go to DATABASE mode.

2) In Database menu, select TRANSACTION].

[CLEAR OPEN

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SM

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure 3) Select

Picture

[YES] button.

4) Waiting for database clear open transaction in progress.

5) Clear Open Transaction Database successfully.

7.3.3 Load Default Data Procedure 1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [DATABASE] to go to DATABASE mode.

Picture

 –––––––––––––––––––  

SM

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure 2) In Database menu, select DATA].

3) Select

Picture [LOAD DEFAULT

[YES] to confirm loading the default data.

4) Waiting for default data loading in machine.

5) Loading default data successfully.

 –––––––––––––––––––  

SM

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Hardware Test And Maintenance

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7.3 Database Maintenance 7.3.4 Database Backup  This “Database Backup” method is allow the scale to back -up -up data file for further “Database Restore” and “Database Migration” to use. use. (Note: Please refer to “7.3.5 Database Backup” and “7.3.6 Database Migration” Migration”). ).  

Ethernet Cable

Ethernet Cable Switch

Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [DATABASE] to go to Database mode.

2) In Database menu, select

3) Select

[BACKUP].

[YES] to confirm backup database.

SM

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure

Picture

4) Waiting for backup database in process.

5) Backup database successfully.

Note: From below Step 6 to 10 is show the backup file location in scale.

6) In PC, run the Filezilla Client program.

7) Keying the scale IP address, User name and Password. Then click [Connect] to connecting the scale. IP address: 192.168.XXX.XXX  User: root (Default)  Password:

teraoka (Default) 

8) Under the [root] directory, double click upper level directory.

[..] to go to

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure 9) Under

[/] directory, select [opt] folder.

10) Select

[database] folder.

11) The display will show the backup file E.g. [SM880.dat_backup.zip].

Note: Please copy backup file to PC any desired folder location (e.g. C drive) for further database restore to used.

Picture

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Hardware Test And Maintenance

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7.3 Database Maintenance 7.3.5 Database Restore - This “Database Restore” method is allow is allow to restore the database backup file from one scale to the other scale in same PCScale software version. - Please refer to instruction i nstruction of “7.3.4 Database Backup” for database backup file. file.   (Note: For those database restore in different PCScale software version please follow the instruction of  “7.3.6 Database Migration”. Migration”.))

Ethernet Cable

Ethernet Cable Switch

Procedure

Picture

1) In PC, run the Filezilla Client program.

2) Keying the scale IP address, User name and Password. Then click [Connect] to connecting the scale. IP address: 192.168.XXX.XXX  User: root (Default)  Password: teraoka (Default) 

3) Under the [root] directory, double click to upper level directory.

[..] to go

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure 4) Under

Picture

[/] directory, select [opt] folder.

5) Open the

[database] folder.

6) From PC copy the previous save backup file E.g. [SM880.dat_backup.zip] to inside this database folder.

7) In Scale Registration mode, press

and follow

by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [DATABASE] to go to Database mode.

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.3 Database Maintenance

8) In Database menu, select

9) Select

[RESTORE].

[YES] to confirm restore database.

10) Waiting for restore database in process.

11) Restore database successfully. Click

[OK] to exit.

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Hardware Test And Maintenance

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7.3 Database Maintenance 7.3.6 Database Migration - This “Database Migration” method is allow is allow to migrate the database backup file from one scale to the other scale in different PCS version. - Please refer to instruction of “ of “7.3.4 7.3.4 Database Backup”  Backup”  for  for database backup file. (Note: Ensure migrate the file from “Lower “Lower”  ”  to “Upper “Upper”  ”  PCScale  PCScale software version)

Ethernet Cable

Ethernet Cable Switch

Procedure

Picture

1) In PC, run the Filezilla Client program.

2) Keying the scale IP address, User name and Password. Then click [Connect] to connecting the scale. IP address: 192.168.XXX.XXX  User: root (Default)  Password: teraoka (Default) 

3) Under level the [root] directory, double click to upper directory.

[..] to go

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure 4) Under

Picture

[/] directory, select [opt] folder.

5) Open the

[database] folder.

6) From PC copy the previous save backup file E.g. [SM880.dat_backup.zip] to inside i nside this database folder.

7) In Scale Registration mode, press

and follow

by key button go to MENU  [MAINTENANCE]  [MAINTENANCE]  [DATABASE] to go to Database mode.

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure 8) In Database menu, select MIGRATION].

9) Select

Picture [DATABASE

[YES] button.

10) Waiting for database migration in progress.

11) Migration Database successfully. Click exit.

[OK] to

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Hardware Test And Maintenance

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7.3 Database Maintenance 7.3.7 USB Backup / Restore - Plug in the USB storage device to scale USB port. USB Storage Device

7.3.7.1 USB Backup (Note: Make sure the Backup data file restore for other scale is the same PCScale software version.) version.)

Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [USB BACKUP/RESTORE] to go to USB Backup/Restore mode.

2) Select

[MANUAL BACKUP].

3) Select the desired data and touch button.

[CONFIRM] 

4) Select the USB storage disk [USB 1 (/dev/sda1)] and click [CONFIRM] button to start backup the file.

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure

Picture

5) Data backup in USB storage device is successfully. Then touch [OK] and [EXIT] (x2) return back to USB Backup/Restore menu.

6) In USB Backup/Restore Backup/Restore menu, select BACKUP] to set the backup schedule.

[SCHEDULE

7) Select [SCHEDULE WEEKLY BACKUP] or [SCHEDULE DAILY BACKUP].

 –––––––––––––––––––  

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Hardware Test And Maintenance

 –––––––––––––––––––  

7.3 Database Maintenance Procedure 8) Set the desired setting and click the

Picture [CONFIRM].

Weekly Backup screen

Daily Backup screen

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Hardware Test And Maintenance

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7.3 Database Maintenance 7.3.7.2 USB Restore (Note: Make sure Backup data file restore from other scale is the same PCScale software version.)

Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [USB BACKUP/RESTORE] to go to USB Backup/Restore mode.

2) In USB Backup/Restore Backup/Restore mode, Select MANUAL BACKUP].

[RESTORE

3) Select the USB storage disk [USB 1 (/dev/sda1)] and touch [CONFIRM] button.

4) Select the desired data and touch [CONFIRM]  button to start restore the backup file.

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Hardware Test And Maintenance 7.3 Database Maintenance Procedure 5) Data restored from USB storage device is successfully.

Picture

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.4 Hardware Test

7.4 Hardware Test

7.4.1 Input Procedure

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [HARDWARE TEST] to go to Hardware Test menu.

2) At Hardware Test menu, touch [INPUT] then press scale key button, scan barcode or slide the magnetic card.

3) The screen will show the value (Value may different depend on different data input). If not any response on the screen that mean the input test fail.

Picture

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.4 Hardware Test

7.4.2 USB Procedure

Picture

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [HARDWARE TEST] to go to Hardware Test menu.

2) At Hardware Test menu, connect USB keyboard/Mouse to scale USB port, then select and touch [DETECT] button.

[USB] 

[I: Bus=0003 Vendor=413c Product=2106…] , If fail the message will display [NO USB HID DEVICE DETECTED]. 3) If Ok, the screen will display message

Ok

Fail

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Hardware Test And Maintenance

 –––––––––––––––––––  

7.4 Hardware Test 7.4.3 Ethernet Procedure 1) In Registration mode, press

Picture and follow by

key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [HARDWARE TEST] to go to Hardware Test menu.

2) At Hardware Test menu, connect Ethernet LAN cable from PC to Scale and select [ETHENET], then touch [DETECT eth0] button. (Ensure the PC & Scale is to set the IP Address already)  

3) Scrolls down the screen will display the Ethernet information, TX and RX data transit rate. Please check the RX & TX data transit rate as below.

Example for OK: RX bytes: 2394444 (2.2 MiB) TX bytes: 26683491 (27.1 MiB)

Example for Fail: RX bytes: 0 (0.0 b) TX bytes: 0 (0.0 b)

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Hardware Test And Maintenance 7.4 Hardware Test

7.4.4 Drawer Procedure

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [HARDWARE TEST] to go to Hardware Test menu.

2) At Hardware Test menu, select [CASH DRAWER]  then connect the Cash Drawer cable to the Scale cash drawer port.

3) Touch [OPEN] the status message will show [OPENED] and the Drawer door should be open.

Note: i.  Sometime the cash drawer not opening maybe is the powers energize not enough, when this case happening can try to set the different value e.g. [100ms] in Drawer1 Open Pulse Width. ii.  This scale are allow to support 2 unit cash drawer at the same time in 1 cash drawer port, but need to using special cable for connecting 2 unit.

Picture

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.4 Hardware Test

7.4.5 LCD Procedure

1) In Registration mode, press and follow by key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [HARDWARE TEST] to go to Hardware Test menu.

2) At Hardware Test menu, select [LCD].

Picture

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.5 Touch Screen Calibration

7.5 Touch Screen Calibration

Procedure

Picture

1) In Registration mode, press

and follow by

key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [SERVICE ADVANCE] to go to Service Advance maintenance mode.

2) Keying the Password and select

Password:

[ENTER] button.

0953 

3) In Service mode, touch [TOUCH SCREEN CALIBRATION].

4) Touch and hold side top corner.

[Circle point] 2 second at left

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.5 Touch Screen Calibration Procedure

Picture

5) Touch and hold [Circle point] 2 second at left side bottom corner.

6) Touch and hold side center area.

[Circle point] 2 second at right

7) Touch and hold side center area.

[Circle point] 2 second at left

8) Touch and hold top area.

[Circle point] 2 second at center

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.5 Touch Screen Calibration Procedure 9) If completed, the screen will display message [Touch Screen Calibration Success], press and hold anywhere for 3 second will to exit.

Picture

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.6 Write AD Checksum

7.6 Write AD Checksum

Note: Enable ””..  1) Ensure the Span Switch is set to “ Enable  2) This procedure will done when the scale replacement a new AD board.

Procedure

Picture

1) In Registration mode, press

and follow by

key button go to MENU  [MAINTENANCE]   [MAINTENANCE]  [SCALE] to go to DATABASE mode.

2) At Scale menu, select

[WRITE CHECKSUM].

3) Keying the Password or Enable the Span Switch, then touch [CONFIRM] button.

4) Waiting for write checksum in process.

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.6 Write AD Checksum Procedure 5) Write Checksum successfully successfully..

Picture

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.7 System Information

7.7 System Information

Procedure

Picture

1) In Registration mode, press key button go to MENU [SYSTEM INFO].

and follow by

 

[MAINTENANCE]  

2) In System Info mode, select [SCALE] will show the information of “Software Version”, “Model Name”, “AD  Version”, “Checksum” “Checksum” and “Q “QT T version”

3) Select [SUBCPU] will show the information of  “Printer version”, and and “Printer Boot Boot Loader version”. version”.  

4) Select [BOOT FLASH] will show the information of “Boot FLASH] will Flash” and “Boot Loader”.

 –––––––––––––––––––  

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Hardware Test And Maintenance 7.7 System Information Procedure

5) Select [DATABASE] will show the quantity of  “PLU”, “Main Group” Group” and “Department”. “Department”.  

6) Touch arrow button to go to next screen, and select [SYSTEM] will show the information of “Linux “ Linux Operating System version”, “Memory Capacity” and  “Disk Space”.  Space”. 

7) Select [SD CARD] will show the information of  “Manufacturer ID”, ID”, “OEM ID”, “Na “Name”, me”, “Size” and  “Manufacturing Date”.  Date”. 

8) Select [BANK TERMINAL] will show the information of “Message Module Checksum” and “Bank Terminal Interface checksum”.  checksum”. 

Picture

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Hardware Test And Maintenance 7.8 VNC Client Theme Viewer

7.8 VNC Client Theme Viewer

Ethernet

Ethernet

Straight cable

Straight cable

HUB

i.  Connect the Ethernet Straight cable from PC to HUB. ii.  Connect the Ethernet Straight cable from SM-5300 to HUB.

Procedure 1) Open any VNC Client program. (Eg. vncviewer)

2) Keying the SM-5300 machine IP address [E.g. 192.168.XXX.XXX] and then click [Connect] button.

3) The PC will link and show the display from SM-5300 machine.

Picture

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Hardware Test And Maintenance

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7.9. Maintenance 7.9 Maintenance

7.9.1 Thermal Head Cleaning To maintain good quality printouts and long life span for the thermal print head, regular cleaning of the thermal print head is required. Please use the cleaning kit supplied with the product.

Instruction 1. Turn OFF Scale by Main Power Switch. 2. Open the printer door by pulling the printer latch l atch outward horizontally. 3. Swing open the printer door in a clockwise direction. 4. Pull out the cassette horizontally. 5. Use the tip of the cleaning tool to clean the thermal head portion (Green part):

CAUTION Use only the cleaning pen from the provided cleaning kit. Do not clean or try to remove dirt or anything sticking on thermal head with sharp objects – objects – this  this will DAMAGE the thermal print head. 6. After cleaning, push back the cassette into the main unit until a lock l ock sound is heard. 7. Close the printer door by pushing at the lower area of the printer door until a lock sound is heard. Refer to diagram below:

Push HERE to lock the printer door 8. Turn ON the scale, and depress

[FEED] key to feed label/receipt.

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Hardware Test And Maintenance

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7.9. Maintenance 7.9.2 Scale Surface Cleaning Clean scale surfaces and platter periodically with a soft damp cloth. Do not use alcohol or detergent.

7.9.3 Dismantled Thermal Head

1) Push the printer button slide to left to open the printer

2) Press the two latches from the rear side.

3) Press the two latches from the front side.

5) Loosen the 2pc screws.

6) Remove the Thermal Head.

door and remove the cassette kit.

4) Disconnect the Thermal Head cable connector.

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Hardware Test And Maintenance

 –––––––––––––––––––  

7.9. Maintenance 7.9.4 Important Note to open Display Rear Cover When loosen the 8pc screw to open the display rear cover, please ensure to LIE DOWN the machine as below picture and hand HOLD the front display panel, this is avoiding in-front display panel too heavy to drop down.

Table

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Firmware Upgrading

 ––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– –––––––––  

8.1 PCScale Software Firmware Upgrading 8.1 PCScale Software

Procedure

Picture

1) Open and run the FTP client program, e.g.

[FileZilla].  2) Enter the scale IP address, User [root] and Password [teraoka], then click the [Quickconnect]  button.

3) Double click the

[ .. ] symbol to go to upper level.

4) Copy and paste the upgrading PCScale software (Installer) under thecompleted PCScale [ / ] directory. software upgrading need After to reboot the scale power.

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Firmware Upgrading

 ––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– –––––––––  

8.2 Printer Firmware 8.2 Printer Firmware

Procedure

Picture

1) In Registration mode, select [MENU]   [MAINTENANCE]  [MAINTENANCE]   [PRINTER]  [PRINTER TEST] to go to printer test mode.

2) In Printer Test menu, touch

[FIRMWARE].

3) Touch [READ] to reading the current firmware version. (The below column will show the new firmware version).  version). 

4) Touch

[UPDATE] button.

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Firmware Upgrading

 ––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– –––––––––  

8.2 Printer Firmware Procedure 5) Touch

[YES] to confirm start updating the firmware.

6) Waiting for firmware upgrading process.

7) Firmware updated successfully.

8) Touch [READ] again to confirm the new firmware version is updated.

Picture

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Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––  

9.1 SM-5300B Major Parts Disassembly 9.1 SM-5300B

9.1.1 Disassembly of Platter Support and Top Cover Step 1:

44017007000101 Platter AA (SM-5300)

Step 2:

44017002801102 Cover AK (Bench Cus Inner)

44017002801000 Cover AJ (Bench Cus Outer)

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Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––  

9.1 SM-5300B Step 3: 101 101 101

101 44017008800101 Support AA (Platter Support)

Step 4: 44017002801704 Cover AQ (Main Top W 55 PRT)

102

Screw Type:  101 – Sems 101 –  Sems B M4x16 102 – 102  – Sems  Sems B M4x20

102

102

102 102

S M - 5 3 0 0 S e r v i c e M a n u a l  | 110 110  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––  

9.1 SM-5300B 9.1.2 Disassembly of Customer Display LCD Step 1: 101 101 101

Step 2: 103 44016701809600 Bracket DR(& Inch LCD-Holder Bkt)

103

12AXLCD0CDTT07 7Inch LCD Panel CDT-T-0700-008 (A0) Item 6

44017001800502 Bracket AE (Bench PCB)

103 103

102 102 104 102

Screw Type:  101 – Binding 101 –  Binding 102 – 102  – Binding  Binding 103 – 103  – Binding  Binding 104 – 104  – Binding  Binding

Head Head Head Head

M3x8 M3x4 M3x3 M3x6

44016701809600 Bracket DR(7 Inch LCD-Holder Bkt)

44017090300100 SM5300 Cus Disp Blk AA (LVDS)

S M - 5 3 0 0 S e r v i c e M a n u a l  | 111 111  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––  

9.1 SM-5300B 9.1.3 Disassembly of Base BD, Keyboard and Operator Display LCD Step 1: 101 101

101

Step 2:

102 12MSSDC0SDAE08 SDSDAE-008G SANDISK

102 102

44017090200100 SM-5300 Base BD

102 Item 1 44017090100200 I.MX6S (REV1.2) CPU BD

Screw Type:  101 – 101  – Binding  Binding Head M3x6 102 – Binding 102 –  Binding Head M3x4

S M - 5 3 0 0 S e r v i c e M a n u a l  | 112 112  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––  

9.1 SM-5300B Step 3:

102 102 102 102 101

101 101

101

101 101 101

101

44017008800303 Support AC (OP PCB)

Step 4: 12MXLCD0QTPB7D 7 Inch LCD QTPB7D0072 (Holitech)

Item 5

44017090400100 SM-5300 Keyboard Item 2

103

Screw Type:  101 – Binding 101 –  Binding Head M3x12 102 – 102  – PT  PT Screw M3x8 103 – 103  – Binding  Binding Head M3x10

44017002300102 Case AA (7IN OP-INPANE Front W)

12S0TSP0G2T200 Panasonic 7TP EMU601G2T20 E MU601G2T200 0

S M - 5 3 0 0 S e r v i c e M a n u a l  | 113 113  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––  

9.1 SM-5300B 9.1.4 Disassembly of Power Unit 101

101

101 101 Item 3

12PNPWUOTSS100 SPS TSS100

44017004800100 Insulator AA (Power Supply)

Screw Type:  101 – Pan 101 –  Pan S Tiet M3x8 102 – 102  – Binding  Binding Head M3x4

102

S M - 5 3 0 0 S e r v i c e M a n u a l  | 114 114  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––  

9.1 SM-5300B 9.1.5 Disassembly of AD Board 101

Step 1:

101

Step 2:

44017001800201 Bracket AB (AD)

Item 4

44016790300400 SM5500 I/F Blk AD (SM_07 AD)

Screw Type:  101 – Pan 101 –  Pan S Tiet M3x8 102 – 102  – Binding  Binding Head M3x6

102 102

S M - 5 3 0 0 S e r v i c e M a n u a l  | 115 115  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––– –––  

9.2 SM-5300P 9.2 SM-5300P

9.2.1 Disassembly of Pole, Customer Display Board and LCD Step 1: Item 7

44017002800202 Cover AB (Pole Cus Display) 12MXLCD0QTPB7D 7-Inch LCD QTPB7D0072 (Holitech)

44017002800500 Cover AE (Pole Bottom S)

Step 2:

44017007000101 Platter AA (SM-5300)

44017090300300 IO Blk AC (Rev-E, Holitech)

Item 5 102 102 103 102

Screw Type:  101 – 101  – Sems  Sems B M4x14 102 – 102  – Binding  Binding Head M3x4 103 – Binding 103 –  Binding Head M3x6

101 101

101 101

S M - 5 3 0 0 S e r v i c e M a n u a l  | 116 116  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––– –––  

9.2 SM-5300P Step 3:

44017002800405 Cover AD (Pole Cus Bottom B)

S M - 5 3 0 0 S e r v i c e M a n u a l  | 117 117  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––– –––  

9.2 SM-5300P 9.2.2 Disassembly of Top Cover Step 1: 101 101 101 101

44017008800101 Support AA (Platter Support)

Step 2: 44017002801704 Cover AQ (Main Top W 55 PRT)

102

Screw Type:  101 – Sems 101 –  Sems B M4x16 102 – 102  – Sems  Sems B M4x20

102

102

101 102

S M - 5 3 0 0 S e r v i c e M a n u a l  | 118 118  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––– –––  

9.2 SM-5300P 9.2.3 Disassembly of Base BD, Keyboard and Operator Display LCD Step 1: 101 101

101

Step 2: 102 12MSSDC0SDAE08 SDSDAE-008G SANDISK

102

102 102

44017090200100 SM-5300 Base BD Item 1

Screw Type:  101 – 101  – Binding  Binding Head M3x6 102 – 102  – Binding  Binding Head M3x4

44017090100200 I.MX6S (REV1.2) CPU BD

S M - 5 3 0 0 S e r v i c e M a n u a l  | 119 119  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––– –––  

9.2 SM-5300P Step 3:

102 102 102

102 101 101

101 101

101 101 101 101

44017008800303 Support AC (OP PCB)

Step 4: Item 6

12MXLCD0QTPB7D 7 Inch LCD QTPB7D0072 (Holitech)

44017090400100 SM-5300 Keyboard

Item 2

103 44017002300102 Case AA (7IN OP-INPANE Front W)

Screw Type:  101 – Binding 101 –  Binding Head M3x12 102 – 102  – PT  PT Screw M3x8 103 – 103  – Binding  Binding Head M3x10

12S0TSP0G2T200 Panasonic 7TP EMU601G2T200

S M - 5 3 0 0 S e r v i c e M a n u a l  | 120 120  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––– –––  

9.2 SM-5300P 9.2.4 Disassembly of Power Unit 101

101

101 101 Item 3

12PNPWUOTSS100 SPS TSS100

44017004800100 Insulator AA (Power Supply)

Screw Type:  101 – Pan 101 –  Pan S Tiet M3x8 102 – 102  – Binding  Binding Head

102

S M - 5 3 0 0 S e r v i c e M a n u a l  | 121 121  

 

 

Major Parts Disassembly

 –––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––– –––  

9.2 SM-5300P 9.2.5 Disassembly of AD Board 101

Step 1: 101

Step 2:

44017001800201 Bracket AB (AD)

Item 4

44016790300400 SM5500 I/F Blk AD (SM_07 AD) 102

Screw Type:  101 – Pan 101 –  Pan S Tiet M3x8 102 – 102  – Binding  Binding Head M3x6

102

S M - 5 3 0 0 S e r v i c e M a n u a l  | 122 122  

 

 

HARDWARE DETAILS

 ––––––––––––––––––––––––––––––––––––––––––––––––  –––––––––––––––––––––––– –––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––  ––––––––––––––––  

 

10.1 Block Diagram Hardware Details 10.1 Block Diagram

10.1.1 Bench (B) & Pole (P)

S M - 5 3 0 0 S e r v i c e M a n u a l  | 123  123 

 

 

HARDWARE DETAILS

 

10.1 Block Diagram 10.1.2 Elevated (EV) & Self Service Pole (SSP)

 ––––––––––––––––––––––––––––––––––––––––––––––––  –––––––––––––––––––––––– –––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––  ––––––––––––––––  

S M - 5 3 0 0 S e r v i c e M a n u a l  | 124  124 

 

 

Hardware Details

 –––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– ––––––––––––––––  

10.2 Base Board (TWB-13670-0 RevG) (For Bench & Pole) 10.2 Base Board (TWB-13670-0 Rev G) (For Bench & Pole)

CN10

CN6 CN11 CN1

CN12

CN5

Component Side

CN16

CN9

CN8

CN15 CN14

CN4

CN3

Solder Side

CN7

Connector

Description

CN1 CN3 CN4 CN5 CN6 CN7 CN8 CN9 CN10 CN11 CN12 CN14 CN15

Touch Panel Interface Power Supply DC 24V Input Ethernet 10/100 Base-T Connector (RJ-45) & Dual USB Port V2.0 (x2) Dual USB Port V2.0 (x2) Cash Drawer Interface Operator LCD Display Interface Customer LCD Display Interface Thermal Head, Printer Sensor and Stepper Motor Interface Keypad Interface Debug Port SD Card Slot AD Board Interface SM-5500SSP 19” AUO Display Interface  Interface 

CN16

LED Indicator with Present Sensor (For future used)

S M - 5 3 0 0 S e r v i c e M a n u a l  | 125 125  

 

 

Hardware Details

 –––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– ––––––––––––––––  

10.2 Base Board (TWB-13670-0 RevG) (For Bench & Pole) Printing Type Jumper Setting Jumper Label JP2 JP3 JP5 JP6 JP8 JP9 JP17 

Open Short 1-2 1-2 2-3 2-3 2-3

Linerless Short Open 1-2 2-3 1-2 2-3 1-2

S M - 5 3 0 0 S e r v i c e M a n u a l  | 126 126  

 

 

Hardware Details

 –––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– ––––––––––––––––  

10.3 Base Board (TWB-14000-0 Rev C) (For Elevated & Self Service) 10.3 Base Board (TWB-14000-0 Rev C) (For Elevated & Self Service)

CN7 CN12

CN11

CN1

CN9

CN4 CN10 CN5

Component Side

CN8

Solder Side

CN3

Connector Functional Listing Connector Description CN1 CN3 CN4 CN5 CN8 CN9 CN10 CN11 CN12 CN13

Touch Panel Interface Operator Display Interface Customer Display Interface SM-5500SSP 19” AUO Display  Display  Keypad Interface Base Board to Relay Board Interface Internal USB  USB  SD Card Slot Infrared Interface (For LCD Activation) Touch Panel Extension Interface

CN13

S M - 5 3 0 0 S e r v i c e M a n u a l  | 127 127  

 

 

Hardware Details

 –––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– ––––––––––––––––  

10.3 Base Board (TWB-14000-0 Rev C) (For Elevated & Self Service) Printing Type Jumper Setting Jumper Label JP6 JP7

1-2 Open

Customer Display Backlight Jumper Setting Elevated (EV) Jumper JP17

1-2

Linerless Open Open

Self Service (SS) 2-3

S M - 5 3 0 0 S e r v i c e M a n u a l  | 128 128  

 

Component Side  

Hardware Details

 –––––––––––––––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––––––––– ––––––––––––––––  

10.4 Relay Board (TWB-14010-0 Rev B) (For Elevated & Self Service) 10.4 Relay Board (TWB-14010-0 Rev A) (For Elevated & Self Service)

CN1

CN8

CN5 CN3

CN6 CN7 CN4 CN9 CN10

CN2

Connector Functional Listing Connector Description CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 CN9 CN10

Cash Drawer Connector (RJ-11) DC 24V to Base Board Base Board to Relay Board interface Internal USB AD Board Interface Ethernet 10/100 Base-T Connector (RJ-45) Dual USB Port V2.0 (x2) Dual USB Port V2.0 (x2) Power Supply DC 24V Input Thermal Head, Printer Sensor and Stepper Motor Interface

Printing Type Jumper Setting Label Jumper

Linerless

JP1 JP2 JP3* * This jumper implements

Open Open Open above

1-2 1-2 1-2 from Relay Board TWB-14010-0 Rev. C

S M - 5 3 0 0 S e r v i c e M a n u a l  | 129 129  

 

 

Port Pin Configuration

 –––––––––––––––––––––––––––––––––––––––––   ––––––––––––––––––––––––––––––– ––––––––––  

11.1 Ethernet Port / USB Port / Cash Drawer Port Port Pin Configuratio Configuration n 11.1 Ethernet Port / USB Port / Cash Drawer Port

Ethernet Port (RJ45)

Scale side

Pin 1

Pin 1 2 3 4 5 6 7 8

Pin 8

Signal TX+ TXRX+ NC NC RXNC NC

USB Port Pin 1

Pin 1 2 3 4

Pin 4

Signal +5V USB DUSB D+ GND

Cash Drawer Port (RJ11)  Pin 1

Pin 6

Pin 1 2 3 4 5

Signal NC Drawer Open Drawer Status 24V NC

6

GND

S M - 5 3 0 0 S e r v i c e M a n u a l  | 130 130  

 

 

Revision Records

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––– ––––––––––––––  

SM-5300 (Doc. No. SER-SM-087) RevisionRecords

Serial No.

Date

Description of Changes

Software Version Remarks

001

01 Jun 2014

First Release

V15.33.33V15.33.33-3 3

002

05 Aug 2014

1) Adding the Loadcell type on the specification. 2) Updating the block diagram of Bench and Pole type. 3) Update model specification for NAND flash memory replace by SD Card 8GB. 4) Update model specification for CPU A8 replaced by IMX6. 5) Adding the Cutter Safety Information. 6) Adding the drawing of W&M Sealing. 7) Adding the procedure of VNC Password. 8) Adding the procedure of Wireless adapter setting (AP3001G). 9) Adding the procedure of Base Station (BS-03) setup. 10) Adding the Major Parts Disassembly drawing of Bench and Pole Type. 11) Adding the information of EV and SSP in model specification. 12) Adding the Port pin configuration of Cash Drawer port. 13) Adding the dimension of EV and SSP type. 14) Adding the Block Diagram of EV and SSP type. 15) Change the photo for new design of Bench and Pole I/O port. 16) Adding the I/O port and SD Card insert direction of EV and SSP type. 17) Adding the procedure of Self Service Screen Exit to Main Menu Screen. 18) Adding the Self Service display indicator layout.

 V15.37.36-5  V15.37.365

Tentative Edition Edition 1

S M - 5 3 0 0 S e r v i c e M a n u a l  | 131 131  

 

 

Revision Records

 ––––––––––––––––––––––––––––––––––––––––––––––––––––––   –––––––––––––––––––––––––––––––––––––––– ––––––––––––––  

SM-5300 (Doc. No. SER-SM-087) Serial no. Date

Description of Changes 19) Adding the Instruction of VNC Client theme viewer. 20) Adding the Information of Carefully to open the display rear cover. 21) Adding the PCB connector interface and Jumper setting of Base Board & Relay Board. 22) Adding the Information of Hazardous Material. 23) Editing the procedure of Database backup, Database Restore and Database Migration. 24) Editing the Instruction of Sensor Calibration. 25) Editing the information of functional structure.

Software Version Remarks

S M - 5 3 0 0 S e r v i c e M a n u a l  | 132 132  

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