SERV1_01E_SystemFamily

The SIMATIC S7 System Family SIMATIC PCS 7 SIMATIC NET

SIEMENS-ATC SD (ST- SERV1)

SIMATIC Software

SIMATIC PC

SIMATIC HMI

SIMATIC SIMATIC WinCC

SIMATIC DP SIMATIC Controller

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.1

SITRAIN Training

for Automation and Industrial Solutions

The SIMATIC S7 System Family SIMATIC PCS 7 SIMATIC NET

SIEMENS-ATC SD (ST- SERV1)

SIMATIC Software

SIMATIC PC

SIMATIC HMI

SIMATIC SIMATIC WinCC

SIMATIC DP SIMATIC Controller

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.2

SITRAIN Training

for Automation and Industrial Solutions

Objectives

SIEMENS-ATC SD (ST- SERV1)

Upon completion of the chapter the participant will ...

SIMATIC S7 Siemens AG 2008. All rights reserved.

...

have an overview of the SIMATIC S7 system family

...

be familiar with the S7-300 and S7-400 automation systems

...

have an overview of the modules available for these automation systems

...

understand the concept of "Totally Integrated Automation" (T.I.A.)

...

be familiar with the programming devices

...

be familiar with the PC requirements for working with STEP7

...

be familiar with the tools of the STEP7 basic programming package

…

have an overview of the most important tools used in the T.I.A. concept

Date: File:

25.11.2014 SERV1_01E.3

SITRAIN Training

for Automation and Industrial Solutions

SIMATIC S7 Overview

SIEMENS-ATC SD (ST- SERV1)

SIMATIC software

SIMATIC PG SIMATIC PC

SIMATIC HMI

MPI network Industrial Ethernet/PROFINET PROFIBUS

SIMATIC NET

PC-based

SIMATIC controllers

PROFIBUS DP PROFINET

AS-Interface

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.4

SITRAIN Training

for Automation and Industrial Solutions

What does "Totally Integrated Automation" Mean

PCS 7

SIEMENS-ATC SD (ST- SERV1)

WinCC

Engineering

NET

SIMATIC S7

NET Instrum.

Drives M

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.5

SITRAIN Training

for Automation and Industrial Solutions

The SIMATIC S7/C7 and WinAC Controllers

SIEMENS-ATC SD (ST- SERV1)

Upper and middle performance range

modular

SIMATIC S7 - 400 Lower and middle performance range

SIMATIC C7 – 6xx

SIMATIC S7 - 300

Micro PLC

compact

SIMATIC S7 - 200

SIMATIC S7 Siemens AG 2008. All rights reserved.

SIMATIC WinAC

complete

modular

Logo

Date: File:

25.11.2014 SERV1_01E.6

SITRAIN Training

for Automation and Industrial Solutions

S7-200

SIEMENS-ATC SD (ST- SERV1)

S7-22x

S7-21x

EM 221

SIEMENS

SF RUN STOP

I0.0 I0.1 I0.2 I0.3 I0.4

I1.0 I1.1 I1.2 I1.3 I1.4

I0.5 I0.6 I0.7

I1.5

Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7

Q1.0 Q1.1

CPU 214 I.1 I.2 I.3 I.4 I.5 I.6

SIMATIC S7-200

SIMATIC S7 Siemens AG 2008. All rights reserved.

DI 8 x DC24V I.0

I.7

Date: File:

25.11.2014 SERV1_01E.7

SITRAIN Training

for Automation and Industrial Solutions

S7-200 Micro Controller

Status Indicators for Integrated DO

SIEMENS-ATC SD (ST- SERV1)

Status Indicators

- Potentiometer - Memory Card - Mode Selector

PPI Connection

Status Indicators for Integrated DI

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.8

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

S7-200: Modules / Expansion Modules (EM)

I / O Modules

SIMATIC S7 Siemens AG 2008. All rights reserved.

Function Modules (FM)

Date: File:

25.11.2014 SERV1_01E.9

Communications Processors (CP)

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-1200: Modular compact controller

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.10

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-1200: Signal or communications boards

Analog or digital signal boards

SIMATIC S7 Siemens AG 2008. All rights reserved.

RS-485 communications board Date: File:

25.11.2014 SERV1_01E.11

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-1200: Signal modules

Analog or digital signal modules

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.12

SITRAIN Training

for Automation and Industrial Solutions

Compact switch module

Power supply unit

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-1200: Accessories

SIMATIC memory cards

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.13

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

S7 - 300 Automation System

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.14

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

S7-300: Modules

PS (optional)

CPU

SIMATIC S7 Siemens AG 2008. All rights reserved.

IM (optional)

SM: DI

SM: DO

Date: File:

SM: AI

25.11.2014 SERV1_01E.15

SM: AO

FM: - Counting - Positioning - Closed-loop control

CP: - Point-to Point - PROFIBUS - Industrial Ethernet

SITRAIN Training

for Automation and Industrial Solutions

S7-300: CPU Design

SIEMENS-ATC SD (ST- SERV1)

CPU 315-2DP until Oct. 2002

CPU 315-2DP after Oct. 2002

Fault and status LEDs Mode selector switch

Slot for memory card

MPI/DP interface (under the panel) PROFINET interface (under the panel)

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.16

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

S7-400 Automation System

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.17

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

S7-400: Modules

PS

SIMATIC S7 Siemens AG 2008. All rights reserved.

CPU

SM: DI

SM: DO

SM: AI

Date: File:

SM: AO

25.11.2014 SERV1_01E.18

CP

SM

FM

IM

SITRAIN Training

for Automation and Industrial Solutions

S7-400: CPU Design

SIEMENS-ATC SD (ST- SERV1)

Error LEDs Slot for Memory Card Mode Selector

MPI/DP Interface DP Interface

External Battery Supply

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.19

SITRAIN Training

for Automation and Industrial Solutions

SIMATIC Embedded Automation - Overview

SIEMENS-ATC SD (ST- SERV1)

Modular Controller

Open + Standard PC

   

   

IPC

S7-mEC RTX

SIMATIC S7 Highest ruggedness Modularity Scalable Commissioning through “Automators”



H / F functionality 10 year replacement parts availability Long-term availability Data-secure



  

  

Highest ruggedness Modularity Scalable Commissioning through “Automators”



SIMATIC Soft-PLC and HMI options Standard PC operating system and interfaces Openness (HW + SW) State-of-the-art PC technology





  

Rugged (embedded) Commissioning requires PC know-how

SIMATIC Soft-PLC and HMI options Standard PC operating system and interfaces Openness (HW + SW) Stat-of-the-art PC technology

The Best of Both Worlds

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.20

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

Device Spectrum of SIMATIC Embedded Automation

SIMATIC SIMATIC SIMATIC SIMATIC

SIMATIC S7 Siemens AG 2008. All rights reserved.

Microbox 427B- RTX Microbox 427B- HMI/RTX Panel PC 477B- HMI Panel PC 477B- HMI/RTX

Date: File:

SIMATIC Panel MP 177/277/377 + WinAC MP SIMATIC S7-mEC SIMATIC WinAC 2008 RTX

25.11.2014 SERV1_01E.21

SITRAIN Training

for Automation and Industrial Solutions

An Application Example for PC-based Automation

SIEMENS-ATC SD (ST- SERV1)

PLC

WinCC flexible Thin Client

PG/PC

HMI

Windows Ethernet interface

System / Cell network 169.254...

3rd party device OUC 192.168...

CBA

PLC

SIMATIC S7 Siemens AG 2008. All rights reserved.

Data server

WINAC RTX PROFINET interface

Main application case for PC-based Automation:

HMI

Field device Drive

Date: File:

25.11.2014 SERV1_01E.22

PROFINET IO local “behind“ CPU to avoid dependancy on system configuration (independent assignment of IP addresses).

SITRAIN Training

for Automation and Industrial Solutions

SIMATIC Microbox 427-B RTX "Embedded PC" RUN / STOP

SIEMENS-ATC SD (ST- SERV1)

System Fault

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.23

SITRAIN Training

for Automation and Industrial Solutions

SIMATIC S7- mEC (Modular Embedded Controller) USB connection for mouse etc.

Remote Desktop Protocol (RDP) for access to all S7-mEC programs

EM PC

STEP 7 for parameterization + diagnosis (RTX)

EM PCI-104

EC31 RTX

P-Bus

SIEMENS-ATC SD (ST- SERV1)

Thin Client

2x USB 1x IE/PN 1x serial 1x DVI-I 1x serial 1x CF slot

SIMATIC S7 Siemens AG 2008. All rights reserved.

Connection of S7 standard peripherals Up to 3 PCI cards

Date: File:

25.11.2014 SERV1_01E.24

SITRAIN Training

for Automation and Industrial Solutions

PG/PC Requirements for Installing STEP 7 Operating Systems:

Microsoft Windows 2000 Professional Microsoft Windows XP Professional

SIEMENS-ATC SD (ST- SERV1)

Microsoft Windows Vista

Memory on the Hard Drive:

Depending on the installation, between 400 MB and 800 MB

Mouse:

Yes

Interfaces:

• • • • •

SIMATIC S7 Siemens AG 2008. All rights reserved.

CP5611 (PCI) or CP5512 (PCMCIA) or PC adapter (USB) Industrial Ethernet Interface (NIC) Programming interface for Memory Card (optional)

Date: File:

25.11.2014 SERV1_01E.25

SITRAIN Training

for Automation and Industrial Solutions

Installing the STEP 7 Basic Package

SIEMENS-ATC SD (ST- SERV1)

Double-click on icon

Activate through Start menu

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.26

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

STEP 7 Tools

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.27

SITRAIN Training

for Automation and Industrial Solutions

STEP 7 Software Packages (Examples) Which PLC?

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-200

SIMATIC S7-300

SIMATIC S7-300

Necessary STEP 7 Micro/WIN

STEP 7 Lite

Tele Service

S7- PLCSIM

STEP 7

S7- SCL

CFC

S7- GRAPH

S7- HiGraph

Fuzzy Control

Standard PID Control

Modular PID Control

DOCPRO

TeleService

S7- PDIAG

S7- PLCSIM

PRODAVE MPI

S7- SCL

S7- PLCSIM

S7- GRAPH

SIMATIC S7-400

STEP 7 Professional

SIMATIC S7 Siemens AG 2008. All rights reserved.

Options

STEP 7

Date: File:

25.11.2014 SERV1_01E.28

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

Exercise 1: Identifying the modules of the training workstation

Check the modules used in the training workstation and identify the type name and order no. of the modules:  touch panel  S7 controller (central configuration)  Distributed digital I/O module

1 x HMI device

1 x head module 5 x I/O submodule

SIMATIC S7 Siemens AG 2008. All rights reserved.

1 x power supply module 1 x CPU module 4 x I/O module

Date: File:

25.11.2014 SERV1_01E.29

SITRAIN Training

for Automation and Industrial Solutions

SIEMENS-ATC SD (ST- SERV1)

If You Want to Know More about the Topic "TIA"

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.30

SITRAIN Training

for Automation and Industrial Solutions

More Information

SIEMENS-ATC SD (ST- SERV1)

Handbuch

Katalog

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.31

SITRAIN Training

for Automation and Industrial Solutions

Programming Sequence Control Systems with S7- GRAPH 

S7-GRAPH: The tool for programming sequence cascades 

SIEMENS-ATC SD (ST- SERV1)

   



Compatible with DIN EN 6.1131-3 Designed for the requirements of production engineering Graphic division of the process into steps and transitions Steps contain actions Transitions check the conditions for switching to the next step

S1

T1 S2

The following phases of automation can be optimized with S7-GRAPH: 

   

Siemens AG 2008. All rights reserved.

S5

T2

S6

T5

S4

Planning, Configuring Programming Debugging Commissioning Maintenance, Diagnostics

SIMATIC S7

T4

T3

Date: File:

25.11.2014 SERV1_01E.32

SITRAIN Training

for Automation and Industrial Solutions

The State Diagram Method S7- HiGraph 

S7-HiGraph: The tool for programming using State Diagrams

SIEMENS-ATC SD (ST- SERV1)

  





Division of the machine into functional units Creating state diagrams for every function unit States contain actions State diagrams communicate using messages

Position Cam-operated Index out switch Turn left 1 2 4 piece Turn right

Motor

Index

   

Counterbearing lock/release

Motor

The following phases of automation can be optimized with S7-HiGraph: 

Index in

Counterbearing

Coordinator

Planning, Configuring Programming and Debugging Commissioning Maintenance, Diagnostics Supports reusability

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.33

SITRAIN Training

for Automation and Industrial Solutions

Programming in the High Level Language S7- SCL 

S7-SCL: High level language for creating PLC programs

SIEMENS-ATC SD (ST- SERV1)



Compatible with DIN EN 6.1131-3 (ST=Structured Text))  Certified according to "PLC open" Base Level  Contains all the typical elements of a high level language, such as operands, terms, control statements  PLC specifics are integrated, such as I/O access, timers, counters...)

Advantages: 

Well structured, easy to understand program  For those knowledgeable in high level languages  For complex algorithms

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

FUNCTION_BLOCK Integrator VAR_INPUT Init : BOOL; // Reset output value x : REAL; // Input value Ta : TIME; // Sampling interval in ms Ti : TIME; // Integration time in ms olim : REAL; // Output value upper limit ulim : REAL; // Output value lower limit END_VAR VAR_OUTPUT y : REAL:= 0.0; END_VAR

// Initialize output value with 0

BEGIN IF TIME_TO_DINT(Ti) = 0 THEN // Division by ? OK := FALSE; y := 0.0; RETURN; END_IF; IF Init THEN y:= 0.0; ELSE y := y+TIME_TO_DINT(Ta)*x/TIME_TO_DINT(Ti); IF y > olim THEN y := olim; END_IF; IF y < ulim THEN y := ulim; END_IF; END_IF; END_FUNCTION_BLOCK

25.11.2014 SERV1_01E.34

SITRAIN Training

for Automation and Industrial Solutions

CFC - Tool for Graphic Interconnection of S7 Blocks 

CFC (Continuous Function Chart): Tool for graphic creation of PLC programs

SIEMENS-ATC SD (ST- SERV1)









Blocks are placed on function charts and interconnected Interconnection is possible: - between I/O fields - also to blocks in other charts Sources and destinations are managed in the margins

Advantages  

Program creation for technologists quick creation, testing and commissioning times

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.35

SITRAIN Training

for Automation and Industrial Solutions

Process Diagnosis with S7- PDIAG 

Process diagnosis: Detection of faults occurring outside the PLC 

SIEMENS-ATC SD (ST- SERV1)



S7- PDIAG: Tool for configuring the fault definition in STL, LAD, FBD  

 



Sensor/actuator defective, movement faulty, ...

Integrated in the development environment Simple formulation of fault monitoring and message texts (during and after the program session) Fault detection and criteria analysis are conducted automatically Comprehensive information for the operator on:  type of fault  location of fault  cause of fault

Message

I 1.0

I 1.1

Q1.0

Reduction of down-time

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.36

SITRAIN Training

for Automation and Industrial Solutions

Testing User Programs with S7- PLCSIM 

S7-PLCSIM: Simulation software for offline testing of PLC programs

SIEMENS-ATC SD (ST- SERV1)







Functional program test  on a simulated CPU  with display/modify I/O Testing of user blocks in  LAD, FBD, STL, S7-SCL,  S7-GRAPH, S7-HiGraph, CFC  S7-PDIAG, WinCC

Advantages 



Faults can be detected early and eliminated Many tests are already possible in the office without the final hardware

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.37

SITRAIN Training

for Automation and Industrial Solutions

Runtime Software for Closed-loop Control Engineering Tasks

Configuration tool

Basic SW or option package

PID Controller

No

Basic SW

Basic SW PID Control

Yes

Basic SW

Standard PID Control

Yes

Option

Modular PID Control

Yes

Option

Fuzzy Control

Yes

Option

Neuro Systems

Yes

Option

Closed-loop control m.

Yes

SIEMENS-ATC SD (ST- SERV1)

Overview

S7-200

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

S7-300

25.11.2014 SERV1_01E.38

S7-400

C7

SITRAIN Training

for Automation and Industrial Solutions

Communicating with SIMATIC NET

Safety

SIEMENS-ATC SD (ST- SERV1)

Safety Netzwerk Safety IT-Standards IT-Standards

Process Real-Time Communication

Motion Dezentrale Distributed Control PROFINET Management Field devices & Security PROFINETFeldgeräte

Verteilte Netzwerk IT-Standards PROFINET Verteilte Feldgeräte Motion NetzwerkIntelligenz IT-Standards Installation NetzwerkMotion Network Intelligenz Verteilte NetzwerkControl Installation Control Motion Installation Verteilte Leitebene Installation Distributed EchtzeitAutomation Control Installation Intelligenz Intelligence Kommunikation

Dezentrale

Industrial Ethernet

Zellebene PROFIBUS Field level

Actuatorsensor Interface

SIMATIC S7 Siemens AG 2008. All rights reserved.

Actuatorsensor level

Date: File:

25.11.2014 SERV1_01E.39

SITRAIN Training

for Automation and Industrial Solutions

Operator Control and Process Monitoring with SIMATIC HMI

SIEMENS-ATC SD (ST- SERV1)

Process visualization system SIMATIC WinCC

Process visualization system SIMATIC WinCC flexible

SIMATIC PG, PC

SIMATIC Panels, PGs, PCs

WinCC flexible 2005

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.40

SITRAIN Training

for Automation and Industrial Solutions

Process Visualization and Operator Control with WinCC

anzahl () float zae begin if wert > 0 begom zae = zae + 1 end end

SIEMENS-ATC SD (ST- SERV1)

Motor on Valve closed Flap up

Programming Interfaces

Alarm Logging (Message System)

Process visualization Standard Interfaces

Tag Logging (Archiving) Protokolle

Report Designer (Report System) SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

PLC Communication 25.11.2014 SERV1_01E.41

SITRAIN Training

for Automation and Industrial Solutions

Process Automation with SIMATIC PCS 7

SIEMENS-ATC SD (ST- SERV1)

Engineering System

Process terminal 1

Process terminal 2

Process terminal 3

Terminal bus WinCC OS

WinCC OS-Server

System bus S7-400 as central unit FM

SV

ET 200M

DP FM

SV

DP

Field devices

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.42

SITRAIN Training

for Automation and Industrial Solutions

DRIVES Technology

SIEMENS-ATC SD (ST- SERV1)

Consistent drives spectrum for all applications  From standard drives with 100 W up to large drives with 50 MW  Motion and vector control  Technology-specific closed-loop controllers

SIMATIC S7 Siemens AG 2008. All rights reserved.

Date: File:

25.11.2014 SERV1_01E.43

SITRAIN Training

for Automation and Industrial Solutions

The SINAMICS Family

SIEMENS-ATC SD (ST- SERV1)

Frequency Converter for Standard Applications

SINAMICS G110

SINAMICS G120

SINAMICS G150

(single drive)

(single drive)

(single drive)

Frequency Converter for Motion-Contol Applications

SINAMICS S120

SINAMICS S120 Chassis

Block size (single drive)

SIMATIC S7 Siemens AG 2008. All rights reserved.

SINAMICS S120 Cabinet Module

Book size (modular)

Date: File:

25.11.2014 SERV1_01E.44

SITRAIN Training

for Automation and Industrial Solutions