Series 5000 Texsteam PDF

 

TEXSTEAM Pumps

series 5000

GAS/PNEUMATIC DRIVEN INJECTION PUMP

DESCRIPTION

APPLICATIONS

Texsteam Series 5000 chemical injectors are positive displacement units powered by integral gas/air motor. These

•

Introduci Intr oducing ng deter detergents gents in air air-gas -gas drilli drilling ng opera operations tions

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Blendi Ble nding ng foam foaming ing age agents nts in wate waterr laden laden gas wel wells ls

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High press pressure ure addit addition ion of fluid comp compounds ounds in blendi blending ng and chemical processing.

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Introduction Introduct ion of de-sa de-salting lting agent agents, s, de-em de-emulsif ulsifiers, iers, inhibitors and flocculants in crude oil and gas steams

•

High Hig h and and low pre pressu ssure re lub lubric ricati ation on sys system temss

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Methanol and alcoh Methanol alcohol ol inject injection ion in gas syste systems ms to prevent freezing

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General Gener al high press pressure ure inject injection ion applic application ationss

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Fluid blendi blending ng of extre extreme me press pressures ures withi within n varie varied, d, controlled processes

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Hydr Hy dros osta tati ticc te test sting ing

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Glyc Gl ycol ol ci circ rcul ulat atio ion n

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Wate Wa terr tr trea eatm tmen entt

pumps fill the requirements of a broad range of applications because of their ability to achieve high discharge pressures (up to 12,000 psi) and wide volume ranges. A horizontal plunger and vertical check valve arrangement assure high operating efficiency. The standard pump head has a Ductile Iron body and stainless steel trim. Stainless steel heads are available for high corrosive applications. A built-in priming valve facilitates pump head priming, enables the operator to easily check pump operation, and offers a samplecatching device. The pump frame and body castings are high-strength aluminum. The operating mechanism strokes in oil and is gasket sealed to protect against dust and other atmospheric influences. A standard equipment safety valve offers protection against accidental overpressure of the main diaphragm. The adjustable packing is equipped with a lantern ring and a grease jack (except on 11 / 4” head) for lubricating the plunger and packing to insure long life.

1

 

PERFORMANCE DATA Maximum Pressure Pressure (PSIG)

Model #

Plunger

Operating Ratio

5002

Size 1/4”

Gas*/Fluid 1000/1

Hard Ha rd Pa Pack ckin ing g 10,000

5003

3/8”

497/1

10,000

5005

1/2”

264/1

5004

3/4”

5006 5007

Maximum Volume Intermittent Continuous

Soft So ft Pa Pack ckin ing g 3000

GPH 0.83

GPD 20

GPH 0.67

GPD 16

3000

2.33

56

1.79

43

10,000

3000

4.38

105

3.54

85

115/1

5,000

3000

7.42

190

6 .67 6.

160

1”

66/1

N/A

3000

16.66

400

13.33

320

1-1/4”

42/1

N/A

2000

26.04

625

20.83

500

Stroke Length - Long: 11 / 4” ; Short:   1 / 2” Hard Packing Available in Buna or Viton only, Depending on model

*Maximum Power Gas Pressure: 50 PSI Specify a TB-0040 & TA-0129 inlet regulator and gauge when the inlet air/gas pressure is over 50 psig.

MODELS AV AVAILABLE AILABLE All models are available trimmed for sour gas as an option. Basic Power Unit is available with six different plungers. Shipping Weight: 63 lbs.

Pump wih 10 Gallon Stainless Steel Reservior Shipping Weight: 96 lbs.

To ad add d a 5 ga gall llon on tank tank, , ga gaug uge, e, an and d ba base se to th the e Basic Bas ic Po Powe wer r Un Unit, it, ord order er the fol follo lowin wing g Par Parts: ts:

1-TA1-T A-06 0664 64 1-TB-0871 1-T 1TAA-31 3189 89 1-TB-0204 1-TA-3116

5 ga gal. l. tan ankk Gauge Suct Su ctio ion n Tub ubin ing g Base ELL

1-TA1-T A-0 014 141 1 4-TA-0143 5-T 5TAA-01 0144 44 10-TA-0300 5-TA-0425

Base Sc Bas Scrrew Bolt Nutt Nu Washer Lockwasher

2

Drum Gauges Available:

TB-1128 Carbo TB-1128 Carbon n Steel TB-112 TB1129 9 304 304SS SS

 

VOLUME & PUMP 80 M inim um Operat ing ngS Speed

60

M axim um Operat ing ngSpeed Speed

40 20

      y       a        D       r       e        P       s       n       o        l        l       a         G

Cont ntinuo uous usService

00

Model 5005 1/2” Plunger Long Stroke (1-1/4” Stroke Length)

80 60

Model 5003 3/8” Plunger Long Stroke

40

Model 5002 1/4” Plunger Long Stroke Model 5005 1/2” Plunger Short Stroke Model 5003 3/8” Plunger Short Stroke Model 5002 1/4” Plunger Short Stroke

20 0   5   10

 

20

  40 30 Stroke Per Minute

 

 

50

60 64 

70

800 M inim um Operat ingS g Speed 700

M axim um Operat ingS g Speed

Model 5007 1-1/4” Plunger Long Stroke

Continuou ousS s Service

600

500       y       a        D       r       e        P       s       n       o        l        l       a         G

Model 5006 1” Plunger Long Stroke

400

300

200

Model 5007 1-1/4” Plunger Short Stroke Model 5004 3/4” Plunger Long Stroke Model 5006 1” Plunger Short Stroke

150 100

Model 5004 3/4” Plunger Short Stroke (1/2” Stroke Length)

50 0   5   10

20

30

 

40

Stroke Per Minute

 

50

 

60 64  

70

GAS CONSUMPTION CHART (Standard Cubic Feet of Gas Required to Pump One Gallon) For inlet regulator sizing, double the requirement indicated Injection Press in PSI

1/4" P ist 1/4 isto on Lo Long ng Str trok okee 1/4" Piston Short Stroke 3/8" 3/ 8" Pi Pist ston on Lo Long ng St Stro roke ke 3/8 3/ 8" P ist isto on S hor hortt S tro troke ke 1/ 2" 2" Pist on on Long St ro roke 1/2 1/ 2" P ist isto on S hor hortt S tro troke ke 3/4" Piston Long Stroke

50

5002 280 5002 700 5003 14 5003 140 0 355 5005 8 0. 50 0.6 200. 20 0.6 6 5004 36

3/4" Piston Short Stroke 1" Piston Long Stroke 5006 1" Piston Short Stroke 1 1/4" Piston Long Stroke 500 007 7 1 1/4" Piston Short Stroke

89 2 0. 0.6 50.6 13.6 13 .6 32.6

100

150

200

250

300

400

500

600

700

800

281 81.2 .2 703 140. 14 0.6 6 355 55.6 .6 81.2 201.1 201 .1 37

282.4 282 706 141.2 141. 2 356 35 6.2 81.8 201 20 1.8 38

283.6 283 707 141. 14 1.8 8 356 35 6.8 82.4 202 20 2.4 39

284 84.8 .8 709 142.4 142 .4 357 57.4 .4 83 203 20 3 40

286 286 712 143 14 3 358 35 8 83.6 203. 20 3.6 6 41

289 720 144. 14 4.5 5 359. 35 9.5 5 84.8 204..8 204 43

292 292 724 146 146 361 36 86 206 20 45

294 29 4.6 731 147.3 147. 3 362.3 362 87.2 207 20 7 47.3

297.2 297. 2 737 148.8 148. 8 363. 36 3.6 6 88.4 208. 20 8.4 4 49.4

300 300 741 150 15 0 365 36 5 89.6 209. 20 9.6 6 5 1. 1.3

303 303 748 151. 15 1.5 5 366. 36 6.5 5 90.8 210. 21 0.8 8 5 2. 2.8

306 306 756 153 15 3 368 36 8 92 212 21 2 5 5. 5.6

318 318 779 159 15 9 374 37 4 98 218 21 8 66

330 330 802 165 16 5 380 38 0 104 224 22 4 76.2

356 356 854 178 17 8 393 39 3 116 236 23 6 97

368 368 872 184 18 4 399 39 9 122 242 24 2 107

380 380 897 190 19 0 405 40 5 128 248 24 8 114

404 404 937 202 20 2 417 41 7 140 260 26 0 121

91 21.2 51.2 14. 4.2 2 33.2

92 21.8 51.8 14.8 14 .8 33.8

94 22.4 5 2. 2.4 15.4 15 .4 34.4

95 23 53 16 35

96 23.6 53.6 16. 6.6 6 35.6

99 24.8 54.8 17.8 17 .8 36.8

101 26 56 19 38

1 05 05 27.2 57.2 20..2 20 39.2

109 28.4 58.4 21.4 21 .4 40.4

111 29.6 5 9. 9.6 22.6 22 .6 41.6

113 30.8 6 0. 0.8 23.8 23 .8 42.8

117 32 62 25 44

132 38 68 31 50

145 44 74 37 56

172 56 86 49

183 62

190

191

3

900 1000 15 1500 20 2000 30 3000 35 3500 4000 5 00 000 6 00 000 7000 8000 9000 1 00 0000

428 45 428 452 2 476 984 1017 1 10 057 214 21 4 22 226 6 23 238 8 429 42 9 44 441 1 453 152 164 176 272 27 2 28 284 4 296

500 50 0 1090 250 25 0 465 46 5 188 308 30 8

522 52 2 1122 262 26 2 477 47 7 200 320 32 0

 

INSTALLATION AND OPERATING INSTRUCTIONS 1. After removing pump from carton, inspect for possible

main air or gas supply to the pump is over 50 psig, it

damage in transit from factory. If the pump has been damaged, file claim with the carrier. 2. Bolt holes are provided for mounting. See drawing for dimensions on page 5. 3. Connect the suction line to pump head. a. When a reservoir reservoir is furnish furnished ed with the the pump, the the suction line is already connected. Fill the reservoir and open (all the way) the TB-0871 sight feed shutoff assembly. It is important to have the TB-0871 valve open all the way when the pump is in opera operation tion because the TB-0871valve seals-off in the open position and prevents air from entering the suction line through the valve. A dual strainer is furnished as part of this unit.

must be reduced to 50 pounds. This can be done by installing another TB-0040 regulator and TA-0129 gauge (available as optional components for field installation). The maximum allowable inlet pressure to a TB-0040 regulator for installing in the main gas supply is 1500 psig. c. The TA-0131 TA-0131 safety safety valve valve is for protection protection of the TB-0010 diaphragm and is set at 50 psi. Pressure on the diaphragm should not in any case exceed 50 psi. d. Tie in gas line into into TA-002 TA-0022 2 inlet valve. valve. 6. Lubrication (30 wt. non-detergent oil - 3 quarts) a. Remov Removee the cover plate plate TB-0004 and fill fill the chamber chamber next to diaphragm with oil. Only on pumps with 1-1/4” plungers are both the chambers filled with

b. When a power unit unit model (less (less tanks) is purchase purchased, d, a strainer should be piped into the suction line to prevent sand, rust or other particles, which score the plunger or possibly foul the check valves, from entering the pump head. Texsteam manufactures the TB-0021 sight feed assembly which can be used with the 3/8” and 1/2” plungers only. A TA-0075 street ell and TA-0674 nipple is required to pipe the TB-0021 sight feed into the bottom bushing of the pump head. The TB-0021 should be installed as shown on page 6. The inlet connections on the pump head and the sight feed are 1/4” FPT. 4. Connect the discharge line. The top connection on the pump head is the fluid discharge and has a female 1/4”

oil. The model 5007 requires oil in the packing gland chamber in order to lubricate the plunger. b. Inser Insertt stick lubricant lubricant into the TA-0558 TA-0558 grease grease jack. Texsteam has available and recommends P/N TA-3179 for most fluids. No lubrication is required if the pump is equipped with teflon packing and chrome-plated plunger. In this case the connection for the grease jack should be plugged with a 1/8” pipe plug. 7. Adjust for desired volume by considering pump speed (see charts) and position of TA-0035 pin. Different volumes can be achieved by short and long stroke setting (see charts). The pump is assembled with TA-0035 plunger travel adjusting pin TA-0035 inserted in the hole of the plunger nearest the plunger packing gland nut. This

pipe connection. A linetocheck should installed in thethread discharge line as close the point of be injection as possible. For pumps with ifs” plunger, Texsteam offers a 1/4” line check either in brass (TA-0676) or stainless steel (TA-0675) which will withstand working pressures of 3000 and 6000 psi respectively. For other plunger sizes, 1/2”, 1” and 1-1/4”, Texsteam offers the TB-0283 stainless steel line check which withstands pressures up to 6000 psi. When installing these check valves note the arrow on the body which indicates the direction of flow. 5. Connect the power gas line. a. First blow blow power power gas line clean clean to remove remove any loose rust particles, slag, sand, etc. b. Consid Consider er the pressure pressure requiremen requirements ts of the pump.

is the the position longest To shorten place pin inofthe other stroke. hole. (See Page 6.)the stroke, 8. Start the pump by slowly opening the TA-0022 inlet valve. Prime the pump head by opening the TA-0123 priming valve. After the pump discharges fluid without bubbles, close the priming valve for normal operation. At this point make a visual check of the plung plunger er drip and using a flat blade screwdriver slowly tighten the gland nut to prevent excess drippage and waste of chemicals. Do not overtighten plunger packing. It may be necessary to readjust the packing the next day. A slight leak during the break-in period is beneficial. Sufficient time should be allowed to let the packing ‘seat-in.” DO NOT ADJUST PACKING UNDER PRESSURE. If low volumes are being pumped, the pump head the fluid discharge line and all other fittings up to the line check should be thoroughly purged of all air bubbles.

If the gas supply exceeds 50 psi (considerwith erratic pressure), the supply should be equipped a regulator to reduce the gas pressure to 50 psi. If the

4

 

CAUTION The TB-0040 regulator (Item down 2, Pg.to 6)50 mounted on the as a standard component DOES NOT REDUCE THEpump. MAINItAIR OR GAS SUPPLY PRESSURE psig, which is pump the maximum allowable for operating the Series 5000 is factory-set at 12 psi to prevent over-pressuring the TB-0037 master valve (Item 6, page 6). If the main air or gas supply to the pump is over 50 psig,it must be reduced to 50 lbs. This can be done by installing another TB-0040 regulator and TA-0129 gauge (available as optionalcomponents for field installation) on the inlet gas line to the pump. The maximum allowable inlet pressure to a TB-0040 regulator for installing in the main gas supply is 1500 psig.

MAINTENANCE INSTRUCTIONS FOR INSPECTION OR REPLACEMENT OF POWER EQUIPMENT replaced. If TB-0001 Body and TA-4668 valve disc are badly scored, replace. Realignment of the valve disc is important. Refer to positioning diagram on page 7.

Inspection of TB-0040 Pressure Regulator

Loosen TA-0402 lock nut, hack out TA-0217 regulator screw, remove the five TA-0223 body screws and lift off TA-3110 bonnet. Lift out and inspect TA-3133 adjusting spring disc and TA-2111 adjusting spring. Unscrew TA-0220 lock nut and lift out TA-3135 adjusting spring plate, TA-0211 diaphragm, TA-0210 body gasket and TA-0213 diaphragm nut gasket. To inspect other parts, unscrew TA-0209 cap, lift out TA-0212 cap gasket. At this point TA-0222 seat block pin must be removed with punch. When pin is removed, TA-0214 valve seat assembly (reversible) and TA-0219 orifice screw can be removed.

Replacement of TB-0010 Diaphragms, TA-0025 Spring and Related Parts

Remove TB-0040 regulator, TA-0022 valve, and TB-0037 master valve.Remove 16 TA-0142 bolts. The cover is under tension. Care should he exercised when removing the last TA-0142 bolts. Two C-clamps or 5/16” x 2 (slightly longer than TA-0142 bolts) would be very helpful for this work. Troubleshooting

Now the TA-0208 valve seat block yoke can be lifted out through other side of TC-0029 body. Check TA-0519 inlet filter screen for obstructions. Reset regulator at 12 psi.

1.   If pump stops with plunger in extreme extreme discharge position and gas or air is being discharged from the TA-0131 safety valve, or a constant discharge of gas or air is discharged when the safety valve lift ring is pulled, the TA-1329 diaphragm in the TB-0037 master valve is burst.

TB-37 Master Valve Assembly

Remove the six TA-0163 cap screws, remove TA-0001 housing cap and inspect TA-1329 diaphragms. After removing the diaphragms, the TA-0197 stem may he removed. To inspect TA-0202 valve spring, TA-0196 valve disc and TA-0201 lower valve seat, unscrew TA-0200 upper valve seat.

2.   If pump does not move move forward and a constant constant discharge of gas or air is observed in the lubricating oil chamber then the TB-0010 main diaphragms are ruptured. 3.   Pump is operating but nor pumping fluid.

Inspecting TB-9 Pilot Valve Assembly

a.   Open bleeder valve to to break air lock.

Unscrew TA-0906 disc retainer, lift out TA-0077 valve spring, TA-0579 washer and TA-4668 valve disc. Close inspection of the valve disc sealing surface and drive socket slot is necessary. Very close inspection of the drive pin should he made, if ends are worn, the valve disc should be

b.   Check if sight feed shutoff assembly TA-0101 TA-0101 is screwed in “out” position. c.   Check top and bottom halls and seats for leaking. (REFER TO PARTS LIST ON PAGES 6 AND 7)

5

 

DIMENSIONS Do Not Use For Construction. Request Certified Dimension Drawing From Factory If Needed.

28”

Speed Control Valve

Sealed Exhaust (Optional) 5 1/ 1/2” 2”

1/4” Pilot Gas Exhaust

18 1/2 1/2” ”

1/4” Gas Inlet

1/4” NPT Discharge

3/8” Gas Exhaust

11 1/  8 3/ 3/8” 8”

7 3/ 3/4” 4”

1/4” NPT Suction 4 3/ 3/4” 4” 7/16” 8 Holes

3/4” 3 3/ 3/4” 4”

3 3/ 3/4” 4”

4 1/ 1/4” 4”   4 1/4” 1/4”

9

12 3/1 3/16” 6” 10”

13 13/ 13/16” 16”

24 1/2 1/2” ”

CAUTION Fill with three quarts S.A.R. 30W non-detergent lubricating oil before starting.

10 Gallon Tank: TA-1539, 304SS 5 Gallon Tank: TA-0664, 430SS TA-2057, 316SS

28

1/4” NPT Gas Inlet Far Side

15/16”

24” (10gal.tank) (10 gal.tank)

12 1/16 1/16””

3/8” NPT Exhaust

20” (5 ga gal.l. tan tank) k) 12 3/4”

11 1/2” 8 1/2 1/2” ” 1/8”

11 1/8”

1 3/4 3/4” ”

Baseplate TB-0204 (10 gauge galvanized steel)

12 15/1 15/16” 6”

11-7/8” wide 11-7/8”wide 23” lon long g

(for pump & a 5 gal. or 10 gal. tank)

6

 

GENERAL ASSEMBL ASSEMBLY Y 28

Grease Jack Assembly 27 TA-0558 (Nott use (No used d on the1-1/ the1-1/4” 4” hea head) d) ** Lube Stick TA-3179-1 One Stick TA-3179-2 Carton of 72 Sticks

3

29

25

25 TA -05 -0559 59 Jack Ja ck S cre crew w B od ody 26   P02-050125-0200   HHCS 27 TA -05 -0561 61 Jack S cre Jack crew w B ase ase 28 TAA-05 0562 62 Jack Ja ck Sc Scre rew w Re Reta tain iner er 29 TA-0564 Ball Item Part No. Name 1 TAA-12 1295 95 Pres Pr essu sure re Ga Gaug ugee 11-12 12 ps psii 2 TB-0040 Regulator 2A TA -2 -284 845 5 S ou our Reg egul ulat ator or 3 TA-4692 Nipple 4 TAA-00 0022 22 Inle In lett Ga Gass Va Valv lvee As Asse semb mbly ly 4A TA-2979 Sour 5 TA-0135 Half Union 6 TB-0037 Master Valve 6A TB-0770 Sour 7 TA-0009 Nipple 8 TA-0137 Half Union 9 TAA-14 1494 94 Line Li ne As Assy sy;; Pi Pilo lott to Ma Mast ster er 9A TB-1256 Sour 11 TA- 25 2599 Air Filt er er 12 TA-0132 Elbow 12A TA-3244 Sour 13 TA-0075 Elbow 14   P01-031100-3900   HHCS 15 TAA-14 1493 93 Line Li ne As Assy sy;; Re Regu gula lato torr to Pi Pilo lott 15A TA-1257 Sour

26

4

 

2

 

1

 

12

11

18

13

 

19   20

Elbow Item 41 Page 7

Use a TB-2843 Snubber for Sour Gas Applications

5

Optional 23 6

1/4” Drain

7 8

70   14   9

 

 

15   17

31   1 1

16

33   41   49

16 TA--000 00009 589 Galot skt eVa t lvee As 17 TB-0 TB Pilo Pi Valv Asse semb mbly ly 17A TB-0771 Sour 18 TA-0558 Grease Jack 19   P01-037125-4400   HHCS 20 TA -01 -0123 23 P ririmi ming ng Val alve ve 21 TAA-06 0674 74 Nipp Ni pple le (o (opt ptio iona nal) l) 22 TB-0 TB -002 021 1 Stra St rain iner er Sigh Sightt Fe Feed ed Assembly (Optional) 23 Fluid End Assembly 31 TD- 04 0434 Housing 32 TB -00 -0002 02 D iap iaphr hrag agm m Di sc sc 33** 33 ** TA -00 -0025 25 S pri pring ng 34 TC-0001 Cover 35** 35 ** TB-0 TB -001 010 0 Main Ma in Diaphr a phrag agm m 36   P61-025000-8000   Drain Plug 37   P01-031125-3900   Cover - Housing Bolts Bolts 38 TA-7127 Bushing 39 TA -01 -0131 31 S afe afety ty Val alve ve 39A TA-2862 Sour 41   P20-025025-0200   Set Screw 42   P86-025100-0200   Yoke Cover Bolt Bolt 43   P01-037125-3900   Bolt 44   P25-031000-3900   Nut

22   13   21

47

48 42   48

51   50   20

39

32

34

36 37 35   38

44   43   46

 

45   55   56

1/4” Brass Line Check (TA-0676) 3000 PSIG Maximum Pressure 61

 

60   59

60 63   64   60

58 

36

 

54

53

1/2” Stainless Steel (303SS) Line Check (TB-0283) 6000 PSIG Maximum Pressure 65

57

59   58   62

 

58 66

1/4” Stainless Steel Line Check (303SS) (TA-0675) 6000 PSIG Maximum Pressure

PARTS LIST

67 68

69

4 T 45 6 TB C--0 00 01 01 4 47 TA-0035 48 TB-0 TB -000 004 4 49 TA-0020 50 TA -59 -5906 06 51 TB-0036 53 TD-0 TD -000 001 1 54** 54 ** TA -32 -3230 30 55 TB-1752 56   P01-031100-3900   57 TA-0677 58** 58 ** TA -03 -0391 91 59** TA-0054 60** 60 ** TAA-04 0479 79 60** 60 ** TAA-20 2093 93 61 TA-0678 62 TA-1296 63 TA-1297 64 TA-1574 65 TB-0271 66 TA-1879 67** 67 ** TAA-06 0612 12 67** 67 ** TAA-21 2184 84 68** 68 ** TAA-19 1959 59 68** 68 ** TAA-39 3979 79 69 TA-1880 70   P52-031000-3900  

G Baasseket Adj Pin Insp In spec ecti tion on Co Cove verr Pin S tuf tuffi fing ng Box Gasket Plun Pl unge gerr Ho Hous usin ing g O -R -Ri ng ng Thrust Rod Screw Out le let Body S pri pring ng Ball O-Ri ORing ng Bu Buna na O-Ri ORing ng Vi Vito ton n Inlet Body Out le let Body Inlet Body Washer Body Valve Disc O-Ri ORing ng-B -Bun unaa O-Ri ORing ng Vi Vito ton n O-Ri ORing ng-B -Bun unaa O-Ri ORing ng Vi Vito ton n Bushing Lock Washer

*Furninshed on all plungers except 1-1/4” Model 5007 **Recommended spare parts

7

 

PARTS LIST 1 2 17

11

18   19 20

 

3 4 14

5

12

1/4” NPT

13

Inlet Valve Assembly (TA-0022-STD.) (TA-2979-SOUR GAS) (303SS)

15 16

6 7

1/4” NPT

Sight Feed Assembly (TB-0021) (Optional)

8 9 10

Master Valve Assembly (TB-0037-STD.) (TB-0770-SOUR (TB-0770-SOU R GAS)

33

Pilot Valve Assembly (TB-9-STD.) (TB-771-SOUR GAS)

35 41

30

Flipper Arm Assembly (TB-1756) Item 30

61

23 22

24

KIT: P/N TA-4671 Includes: 27, 28, 29 and 61

25

40 39

TA-4062    TA-4062

38

27

28 29 30

26

31

32

 

33

35 36

Pressure Regulator Assembly (TB-40-STD.) 1500 PSIG max. inlet pressure (TA-2845 SOUR GAS Configuration of TB-40 and TA-2845 is not identical) 250 PSIG max. inlet pressure 42   43   44

46

50

52   54   56

 

58

60

1/4” NPT

45   47   48

49

51   53

55

 

57   59

8

37

21

 

OILLESS PARTS LIST

PARTS LIST NAME Mast Ma ster er Val alve ve U ppe pperr S eat eat

ITEM 1** 1* *

2* ** * TA A--0 01 29 06 2 3 T 4** 4* * TA-0 -020 201 1 5 TC-0003 6 P01-02 P010250 5087 87-0 -020 200 0 7 TA-0 -019 197 7 8** 8* * TA-132 -1329 9 9 TA-0001 10 P2 P255-02 0250 5000 00-0 -020 200 0 NS TA-7070 NS TA-6502 11** TA-0098 12* 12 ** TA-0 -010 104 4 13 TA-0 -086 866 6 14 TA-0206 15 TB-0039 16 TA-0 -010 101 1 17 TA-0010 17A 17 A TA-2 -297 976 6 18* 18 ** TA-0 -002 023 3 19 TA-0011

Maasstteerr V Vaallvvee D Spisrcing M Mast Ma ster er Val alve ve Lo Low wer S eat eat Master Valve Housing Bolt Bo lt Mast Ma ster er Val alve ve S tem tem A sse ssemb mbll y Mast Ma ster er Val alve ve D iap iaph hra rag gm Master Valve Housing Cap Nutt Nu Plug O-Ring Sight Feed Bowl Si gh ght Fe Feed ed B ow owl Gas aske kett Si gh ght Fe Feed ed In Inllet B ush ushiing Sight Feed Str ai ainer Sight Feed Body Si gh ght Fe Feed ed S hut hutof offf Ass ssem embl blyy Inlet Valve Body Inllet Val In alve ve Bod odyy (S (So our ur)) Inllet Val In alve ve Pac acki king ng Inlet Valve Gland Nut

2* ** * TA A--0 01 29 06 2 3 T 4** 4* * TA -02 -0201 01 5 TC-0003 6 P01-02 P010250 5087 87-0 -020 200 0 7 TA -01 -0197 97 8** 8* * TA --13 1329 29 9 TA-0001 10 P2 P255-02 0250 5000 00-0 -020 200 0 NS TA-7070 NS TA-6502 11** TA-0098 12** 12 ** TA -01 -0104 04 13 TA -08 -0866 66 14 TA-0206 15 TB-0039 16 TA -01 -0101 01 17 TA-0010 17A 17 A TA -29 -2976 76 18** 18 ** TA -00 -0023 23 19 TA-0011

Maasstteerr V Vaallvvee D Spisrcing M Mast Ma ster er Val alvve Low oweer Sea eatt Master Valve Housing Bolt Bo lt Mast Ma ster er Val alvve Ste tem m Ass ssem embl blyy Mast Ma ster er Val alvve Diap aphr hrag agm m Master Valve Housing Cap Nutt Nu Plug O-Ring Sight Feed Bowl S igh ightt Fe Feed ed B ow ow l G ask askeet S igh ightt Fe Feed ed In Inllet Bus ushi hing ng Sight Feed Strainer Sight Feed Body S igh ightt Fe Feed ed S hut hutof offf A ss ssem embl blyy Inlet Valve Body Inll et In et Val alve ve B od ody (S (Sou our) r) Inll et In et Val alve ve P ack ackii ng ng Inlet Valve Gland Nut

19A 19A TAA-29 2977 77 20 P28P28-03 0310 1000 00-2 -290 900 0 20A P26 P26-03 -03100 1000-3 0-3900 900 21 TA-0013 21A 21 A TA-2 -297 975 5 22 TA-0067 23 TA-0457 24 P04 P04-N1 -N1005 0050-2 0-2700 700 25 TA-0815 26 TA-0814 27* 27 ** TA-4 -460 601 1 28** TA-4600 29** TA-0772 30 TA-0065 31 TA-0168 32 TA-0170 33 TB-0441 35* 35 ** TA-4 -466 668 8 36** TA-0579 37** TA-0077 38 TA-0906

Inlett Val Inle alve ve Gl Glan and d Nu Nutt (S (Sou our) r) Nutt Nu Nut (So (Sour) ur) Inlet Valve Stem Inllet Val In alve ve Ste tem m (S (Sou our) r) Lock Pin Bearing HSCS HSC S Flipper Bearing Pin Flipper Arm Fliipp Fl pper er S pri pring ng B ush ushii ng ng Flipper Spring Spring Bushing Flipper Arm Assembly Cotter Pin Clevis Pin Switching Valve Body Pi lot lot Val alvve R epa epaiir K itit Washer Spring Disc Retainer Nut

19A 19A TAA-29 2977 77 20 P28P28-03 0310 1000 00-2 -290 900 0 20A P26 P26-03 -03100 1000-3 0-3900 900 21 TA-1329 21A 21 A TA -29 -2975 75 23 TA-0457 24 TA-6406 26 TA-7140 27* 7** * TA -71 -7134 34 28** TA-1820 29** 29 ** TAA-65 6563 63 30 TA -17 -1756 56 33 TB-0441 35* 5** * TA -46 -4668 68 36** TA-0579 37** TA-0077 38 TA-0906 39 TA-0167 40 P01 P01-02 -02505 5050-0 0-0200 200 41 TA-0132 42 TA-0209

Inlett Va Inle Valv lvee Gl Glan and d Nu Nutt (S (Sou our) r) Nutt Nu Nut (So (Sour) ur) Inlet Valve Stem Inll et In et Val alve ve S tem tem (S (Sou our) r) Bearing Retaining Ring Flipper Arm Top Fl Flp p S pr pr A dap dap;; 50 5000 00 OL Spring Adap Ad apte terr Fl Flip ippe perr Ar Arm m Sp Spri ring ng 5000 50 00 OL Fl Flii pp pper Arm Ass ssem embl blyy Switching Valve Body P ilil ot ot Val alve ve R epa epaii r K itit Washer Spring Disc Retainer Nut Washer Cap Scr Screw ew Regulator Elbow Regulator Cap

39 40 41 42 43 44 45** 45 ** 46 47 48 49 50 51* 51 ** 52* 52 ** 53 54 55 56 57 58 59 60 61

Washer Washer Cap Scr Screw ew Regulator Elbow Regulator Cap Regulator Cap Gasket Reg egul ulat ator or S eat eat B loc lockk P in in Regu Re gula lato torV rVal alve ve Se Seat at As Asse semb mbly ly Filter Screen Regulator Screw Regulator Body Valve Seat Block Yoke Regulator Nut Gasket Reg egul ulat ator or G ask asket et Reg egul ulat ator or D iap iaphr hrag agm m Spring Plate Lockk Nut Loc Spring Spring Disc Bodyy Scr Bod Screw ew Regulator Bonnet Lockk Nut Loc Reg egul ulat ator or A dj djus usti tin ng S cre crew w Pin

43 TA-0212 44 TA -02 -0222 22 45** 45 ** TAA-02 0214 14 46 TA-0519 47 TA-0219 48 TC-0029 49 TA-0208 50 TA-0213 51* 1** * TA -02 -0210 10 52* 2** * TA -02 -0211 11 53 TA-3125 54 P26-03 P26-03700 7000-2 0-2900 900 55 TA-3111 56 TA-3133 57 P03 P03-02 -02506 5062-0 2-0200 200 58 TA-3110 59 P28 P28-03 -03700 7000-2 0-2900 900 60 TA -02 -0217 17 61 TA-0020

Regulator Cap Gasket R eg egul ulat ator or S eat eat Bl ock ock Pi n Regu Re gula lato torr Va Valv lvee Se Seat at As Asse semb mbly ly Filter Screen Regulator Screw Regulator Body Valve Seat Block Yoke Regulator Nut Gasket R eg egul ulat ator or Gas aske kett R eg egul ulat ator or Di aph aphra ragm gm Spring Plate Lockk Nut Loc Spring Spring Disc Bodyy Scr Bod Screw ew Regulator Bonnet Lockk Nut Loc R eg egul ulat ator or A dj dj us usti ting ng S cre crew w Pin

ITEM 1** 1* *

PART NO. TA-0 -020 200 0

P53-02500 P53-02 5000-0 0-0200 200 P01-02 P01 -02505 5050-0 0-0200 200 TA-0132 TA-0209 TA-0212 TA-0 -022 222 2 TAA-02 0214 14 TA-0519 TA-0219 TC-0029 TA-0208 TA-0213 TA-0 -021 210 0 TA-0 -021 211 1 TA-3135 P26-03 P26 -03700 7000-2 0-2900 900 TA-3111 TA-3133 P03-02 P03 -02506 5062-3 2-3900 900 TA-3110 P28-03 P28 -03700 7000-2 0-2900 900 TA-0 -021 217 7 TA-0020

PART NO. TA -02 -0200 00

** Recommended Spare Parts

** Recommended Spare Parts

9

NAME Mast Ma ster er Val alvve Upp pper er Sea eatt

 

5000 MICROSWITCH VAL VALVE VE INST INSTALLA ALLATION TION HIGH SPEED VERSION

7

8 1

3

6

2

4

5

TA 7107 High Speed 5000 Microswitch Kit Kit Parts List Item Number

P/N

Description

QTY. Required

1

P01-031050-0200

HHCS

4

2

P01-025050-0200

HHCS

2

3

P52-031000-0200

Spring Lockwasher

4

4**

TA-7091

Microswitch

1

5

TA-7088

MS Mounting Plate

1

6

TA-7103

Thrust Collar Assembly

1

7**

TA-7127

Guide Bushing

1

8

TA-7095

Reducer Bushing

2

9

TB-1752

Thrust Rod

1

10 TB-1754 ** Recommended Spare Part

Thrust Rod Kit

10

 

INSTALLATION TA-0022 1.

If pump is installe installed d in the field, shuto shutoff ff gas flow to the pump.

2.

Disconnect the gas suppl Disconnect supplyy pipe pipe from from the inlet gas valve assembly assembly,, TA-0022 TA-0022..

3.

Loosen and Loosen and remov removee the the line line assem assembly bly,, TA-149 TA-1494, 4, copper line from the pilot valve to the master valve.

4.

Loosen and remo Loosen remove ve the line assem assembly bly,, TA-1493, copper line from the pilot valve to the pressure regulator.

5.

Remove Rem ove the TBTB-000 0004 4 cov cover er..

6.

Drain Dra in the oil fro from m the pum pump. p.

7.

Remove the four P01-0 Remove P01-031050 31050-3900 -3900 machi machine ne screws and four P52-031000-3900 lock washers and remove the pilot valve assembly, TB-0009, from the pump housing. Inspect and replace TA-0058 gasket if necessary.

11

 

8.

Remove adjust Remove adjusting ing pin, TA TA-0035 -0035.. IfIf this this pin is brass, replace it with the SS version of the pin.

9.

Remove TC-00 Remove TC-0001 01 diaph diaphragm ragm cover and both TB-0010 diaphragms.

10. Pull Thrust Thrust Plate Plate TB 0002 0002 and Thrus Thrustt Rod (TB-0003 (TB-0 003 or TB-1752) TB-1752) out of pump. Inspe Inspect ct thrust rod for wear.  If brass thrust rod, TB-0003, is installed, it must be replaced with TB1752!

11. Clean TA-002 TA-0025 5 spring removi removing ng the oil oil and grease. Inspect spring for wear and cracks. Replace spring if necessary. Set spring aside. 12. Remove Remove TA-014 TA-0146 6 set screw screw and TA-007 TA-0076 6 bushing.

13. Install Install TA-712 TA-7127 7 bushing bushing to hand hand tight. tight. Reinstall TA-0146 set screw and tighten to snug.  DO NOT OVERTIGHTEN TA-0146!

12

 

14. Reinstall Reinstall TA-002 TA-0025 5 spring and and thrust thrust plate plate assembly.. As the thrust rod emerges assembly from the TA-7127 bushing into the pump housing, slip the 5000 pump thrust rod collar assembly, TA-7103, onto the thrust rod. Ensure the clamping bolt is on the opposite side from the opening where the microswitch valve will be installed. Initially position the TA-7103 over the area where the flipper spring normally attaches to the thrust rod. Do not tighten the clamping bolt at this time. 15. Reinstall Reinstall the the TC-0001 TC-0001 diaphra diaphragm gm cover cover and the two TB-0010 diaphragms. 16. Install Install TA-003 TA-0035 5 stainless stainless steel steel adjusting pin.

17. Install Install TA-709 TA-7092 2 microswitc microswitch h valve onto onto the TA-7088 mounting plate with the two P01-025050-0200 HHCS. Ensure the “TXT” tag is facing up. 18. With the the microswit microswitch ch installed installed in the mounting plate, ensure the microswitch valve extended shaft is switched to the left position. Place the gasket, gasket, TA-0058 TA-0058 between the mounting plate and the housing, then attach the mounting plate to the pump housing, TD-0001 using the four HHCS, P01-031050-0200, with the four lock washers, washers, P52-031000-0200. P52-031000-0200. Ensure the microswitch valve extended shaft is between the forks on the TA-7103 collar assembly assembly..

13

 

19. Install Install the two bushings, bushings, TA-7095 TA-7095 in Ports 2 and 3 on the microswitch valve.

Port 1

20. Connect Connect the two TA-013 TA-0132 2 elbows to Ports Ports 2 and 3.

Port 2

21. Connect and tighten the line assembly, assembly, TA-1494, copper line from Port 2 on the microswitch valve to the master valve.

Port 3

22. Connect and tighten the line assembly, assembly, TA-1493, copper line from Port 3 on the microswitch valve to the pressure pregulator. 23. Tighten Tigh ten theassembly clamping clamping thrust rod collar . bolt on the thrust

CAUTION Do not add oil to pump. Pump is now an oiless pump with the addition of the microswitch.

24. Reconnect Reconnect the the gas supply supply to the inlet gas gas valve assembly, TA 0022. Stroke the pump several seve ral times. Yo You u may need to adjust the location of the thrust rod collar to optimize operation of the pump. 25. Reins Reinstall tall cover cover TB 0004. 26. Ensur Ensuree that the pressure pressure regulato regulatorr is set to 12 psi via the gage at the regulator. Control the speed of the pump using the inlet gas speed control valve to achieve the desired stroke rate. Min. gas pre Min. pressu ssure: re: Max.. gas Max gas pre pressu ssure: re:

18 psi 50 psi psi..

14

 

Microswitch Valve Replacement (High Speed Version) 1. Shuto Shutoff ff gas suppl supplyy to the the pump. pump. 2. Loosen Loosen and remove the line assembly assembly,, TA 1494, copper copper line from the microswitch microswitch valve valve to the master valve. 3. Loose Loosen n and remove the line assembly assembly,, TA 1493, copper copper line from the microswitch microswitch valve valve to the pressure regulator regulator.. 4. Remov Removee the TB 0004 0004 cover cover.. 5. Remove Remove the four P01-031-3 P01-031-3900 900 machine machine screws and four P52-031000-39 P52-031000-3900 00 lock washers. Remove the microswitch valve mounting plate assembly from the pump housing. 7. Remove Remove the old microswitch microswitch from the mounting mounting plate and replace replace with the new microswitch. microswitch. Ensure the “TXT” label is facing up. 8. Reinstall Reinstall the mounting mounting plate with microswit microswitch ch valve and gasket using using the four machine screws screws and lock washers. Ensure the microswitch valve extended shaft is between the forks of the TA 7103 collar assembly. 9. Reins Reinstall tall the the TB 0004 0004 cover cover.. 10. Reconnect Reconnect and tighten tighten the line assembly, assembly, TA 1494, copper line from the microswitch microswitch valve, Port 2, to the master valve. 11. Reconnect Reconnect and tighten tighten the line assembly, assembly, TA 1493, copper line from the microswitch microswitch valve, Port 3, to the pressure regulator.

12. Open the gas suppl supply. y.

15

 

5000 MICROSWITCH VAL VALVE VE INST INSTALLA ALLATION TION LOW SPEED VERSION 7

12

6

8

11

10

9 2

1 3 4 5

TA-7094 Low Speed 5000 Microswitch Kit Kit Parts List Item Number

P/N

Description

QTY. Required

1

P01-031050-0200

HHCS

4

2

P01-025050-0200

HHCS

2

3

P52-031000-3900

Spring Lockwasher

4

4**

TA-7091

Microswitch

1

5

TA-7088

MS Mounting Plate

1

6

TA-7103

Thrust Collar Assembly

1

7**

TA-7127

Guide Bushing

1

8

TA-7110

NPT To Tube Elbow

1

9

TA-7106

Tubing

1

10

TA-7109

NPT To Tube Straight

1

11

TB-1752

Thrust Rod

2

12**

TA-0058

Switching Valve Gasket

1

13

TB-1754

Thrust Rod Kit

1

** Recommended Spare Part 16

 

INSTALLATION 1.

If pump pump is insta installed lled in the the fiel field, d, shut shutoff off

2.

gas flow to the pump. TA-0022 Disconnect Disco nnect the gas suppl supplyy pipe pipe from the inlet gas valve assembly, TA-0022.

3.

Loosen and remov Loosen removee the line assem assembly bly,, TA-1494, copper line from the pilot valve to the master valve.

4.

Loosen and remov Loosen removee the line assem assembly bly,, TA-1493, copper line from the pilot valve to the regulator.

17

 

5.

Remove the Remove the Maste Masterr Valve Valve assem assembly bly,, TB-0037 TB-0037,, and and the Pressure Regulator assembly, TB-0040.

6.

Removee the Remov the Bras Brasss Attac Attachment hment Nipple Nipple,, TA-000 TA-0009. 9.

7.

Remove Rem ove the TBTB-000 0004 4 cov cover er..

8.

Drain Dra in the oil fro from m the pum pump. p.

9.

Remove the four P01-0 Remove P01-031100 31100-3900 -3900 machi machine ne screws and four P52-031000-3900 lock washers and remove the pilot valve assembly, TB-0009, from the pump housing.

10. Remov Removee adjusting adjusting pin, TA-003 TA-0035. 5. 11. Remove Remove TC 0001 0001 diaphragm diaphragm cover cover and and both both TB-0010 diaphragms. 12. Pull Thrust Thrust Plate Plate TB-0002 TB-0002 and and Thrust Thrust Rod (TB-0003 (TB-0 003 or TB-1752) TB-1752) out of pump. Inspe Inspect ct Thrust Rod for wear. If pump is supplied with a brass thrust rod, TB-0003, must replace with Thrust Rod TB-1752.

18

 

13. Clean TA-002 TA-0025 5 spring removi removing ng the oil and and grease. Inspect spring for for wear and cracks. cracks. Replace spring if necessary. necessary. Set spring aside. 14. Loosen Loosen TA-014 TA-0146 6 set set screw screw.. Remov Removee TA-0076 TA-007 6 bushing.

15. Install Install TA-7127 TA-7127 bushing bushing to hand hand tight. tight. Tighten Tighten TA-0146 Set Screw to snug. DO NOT OVERTIGHTEN TA-0146!

19

 

16. Reinstall Reinstall TA-002 TA-0025 5 spring spring and thrust thrust plate plate assembly.. As the thrust rod emerges from assembly from the TA-7127 bushing into the pump housing, slip the 5000 pump thrust rod collar assembly, TA-7103, onto the thrust rod. Ensure the clamping bolt is on the opposite side from the opening where the microswit micro switch ch valve will be insta installed. lled. Initia Initially lly position the TA-7103 over the area where the flipper spring normally attaches to the thrustt rod. Do not tighten the clamping thrus clamping bolt at this time.

17. Reinstall Reinstall the the TC-0001 TC-0001 diaphrag diaphragm m cover cover and the two TB-0010 diaphragms. 18. Inst Install all TA-0035 TA-0035 stainles stainlesss steel adjusting adjusting pin. pin.

19. Install Install TA TA 7110 elbow elbow into into TC-0001 TC-0001 diaphragm cover cover..

20

20  

Install TA-709 TA-7092 2 microswitc microswitch h valve onto onto the 20. Install TA-7088 mounting plate with the two P01-025050-0200 HHCS. Ensure the “TXT” tag is facing up. 21. With the the microswit microswitch ch installed installed in the the mounting mounting plate, ensure the microswitch valve extended shaft is switched switched to the left position. position. Place the gasket, gasket, TA-0058 between the mounting plate and the housing, housi ng, then attach attach the mounting mounting plate to the pump housing, TD-0001 using the four HHCS, P01-031050-0200, with the four lock washers, P52-031000-0200. Ensure the microswitch valve extended shaft is between the forks on the TA-7103 TA-71 03 collar assembly assembly..

Port 3

22. Attach Attach a speed control control valve valve (not included) included),, to the supply gas Port 1 (right port).

Port 1 Port 2

23. Attach Atta ch theto1/4 1/Port 4 MNPT X 5/8 5/8port), tubingasstraig straight, ht, TA-7109, 2 (center shown. 24. Assemble Assemble the the tubing tubing using the provided provided ferrules and flareless nuts; then attach the tubing assembly, TA-7106, to the elbow in the diaphragm cover and to the tubing straight in Port 2 of the microswitch valve. 25. Tighten Tighten the clampin clamping g bolt on the the thrust thrust rod collar assembly assembly..

CAUTION Do not add oil to pump. Pump is now an oiless pump with the addition of the TA-7127 guide bushing.

26. Open the the gas supply valve to Port Port 1 on the the microswitch valve and stroke the pump several times. time s. Yo You u may need to adjust the location location of the thrust rod collar to optimize operation of the pump. 27. Reins Reinstall tall cover TB-00 TB-0004. 04. 28. Control Control the speed speed of the the pump using using the gas gas supply speed control valve to achieve the desired stroke rate. Min. gas pre Min. pressu ssure: re: Max.. gas Max gas pre pressu ssure: re:

18 psi 50 psi

21

 

Microswitch Valve Replacement (Low Speed Version)

1.

Shutof Shu tofff gas gas flo flow w to to the the pum pump. p.

2.

Disconnec Discon nectt the the gas gas suppl supplyy pipe pipe from from Por Portt 1 on the microswitch valve.

3.

Disconnect Discon nect and remov removee TA-710 TA-7106 6 tubing tubing assem assembly bly..

4.

Remove TA-7 Remove A-7109 109 fro from m Port Port 2 on the the microswitch valve.

5.

Remove Rem ove the TBTB-000 0004 4 cov cover er..

6.

Remove the Remove the four P01-0 P01-031050 31050-3900 -3900 machi machine ne scre screws ws and four P52-031000-3900 P52-031000-3900 lock washers. Remove the microswitch valve assembly from the pump housing.

7.

Remove the Remove the old micro microswitc switch h from from the mount mounting ing plate and replace with the new microswitch. Ensure the “TXT” label is facing up.

8.

Reinstall the Reinstall the mountin mounting g plate plate with micro microswit switch ch valve valve and gasket using the four machine screws and lock washers. Ensure the microswitch valve extended shaft is between the forks of the TA 7103 collar assembly.

9.

Reinst Rei nstall all the TBTB-000 0004 4 cov cover er..

10. Replace Replace the TA-710 TA-7109 9 back into into Port 2 on the the microswitch valve. 11. Recon Reconnect nect the the TA-7106 TA-7106 tubing tubing assembly assembly.. 12. Recon Reconnect nect the the gas supply to to the speed speed control control valve.

Port 3

Port 1 Port 2

22  

PARTS LIST 1/4”, 3/8”, 1/2”, 3/4”, & 1” Heads 6

INJECTOR HEADS

TA-558 Grease Jack Mounts Here See Page 6 For Details

7 5, 5A   20

12   10

7 8

10

8

1

9 25, 25A 11, 11A

1

9

2

9 11A 11, 9 13 15 16, 16A

14 13 2

3 4

15

5, 5A 14

16, 16A 17, 17A

TB-368 Seat Assy Assy.. 24 11

25, 25A

Plunger Size/Model # Item No.

1* 2 3 4 5* 6 7 8* 9* 10* 10 * 11* 11 * 12 13

Material Specification Head Assembly   Plun Pl unge gerr (A (Arm rmal aloy oy-1 -17. 7.4p 4ph h SS SS)) Pack Pa ckin ing g Gl Glan and d Nu Nut, t, C. C.S. S. Ca Cad. d. Pack Pa ckin ing g Gl Glan and d 30 303 3 SS Lant La nter ern n Ri Ring ng 30 303 3 SS Pack Pa ckin ing, g, Bu Buna na-N -N (3 (3,0 ,000 00 Ma Max. x.)) Pipe Plug Top Bus ushi hing ng 30 303 3 SS Chec Ch eckk Ba Ball ll Sp Spri ring ng 31 316 6 SS Gask Ga sket et 30 304 4 SS (3 re reqd qd.) .) Top Ch Chec eckk Ba Ball ll 3/ 3/8" 8" 31 316 6 SS Top Ch Chec eckk Valve v e Se Seat at As Assy sy.. 30 303 3 Pump Head Ball Ba ll Ca Cage ge 17 17.4 .4 ph SS

14 15 16 17 18 19 20 21* 24 25

  Bottom Che Bottom Check ck Bal Balll 316 316SS SS G as aske kett 304 S S O-Ri ORing ng (B (Bun unaa-N) N) Bo Botto ttom m Se Seat at Bott Bo ttom om Ch Chec eckk Va Valv lvee Se Seat at 30 303 3 Bott Bo ttom om Bu Bush shin ing g 30 303 3 SS Prim Pr imin ing g Va Valv lvee (n (not ot sh show own) n) Adapter Gasket Reta Re tain iner er Ri Ring ng (i (inc nclu lude ded d in It Item em 11 11)) O-Ri ORing ng (B (Bun unaa-N) N)T Top Se Seat at (included in Item 11)

5-A 5A

Viton Vito n (3 (3,0 ,000 00# # Ma Max. x.)) Tef eflo lon n (3 (3,0 ,000 00# # Ma Max. x.)) Hard Ha rd* * (3 (3,0 ,000 00# # Ma Maxx an and d ab abov ove. e.)) V ito iton n O -R -Ri ng ng Top opSe Seat at (m (met etal al to me meta tal) l) 30 303 3 Bott Bo ttom om Se Seat at (m (met etal al to me meta tal) l) 30 303 3 V ito iton n O -R -RIn Ing g

16-A 11-A* 11-A * 17-A* 17A* 25-A 25 -A

1/4" 5002 Ductile All w/SS Stainless Trim Steel TC-1 TC -160 609 9 TC TC-1 -161 611 1 TAA-27 2764 64 TAA-27 2764 64 TAA-27 2765 65 TAA-27 2765 65 TAA-14 1463 63 TAA-14 1463 63 TAA-27 2766 66 TAA-27 2766 66 TAA-14 1461 61 TAA-14 1461 61 TA-0516 TA- 51 516 TA-0 -015 152 2 TA-1 -152 52 TAA-00 0077 77 TAA-00 0077 77 TAA-23 2350 50 TAA-23 2350 50 TAA-00 0054 54 TAA-00 0054 54 TB-0 TB -036 368 8 TB TB-0 -036 368 8 TC-1608 TC-1612 TAA-04 0444 44 TAA-04 0444 44

18 3/8" 5003 Ductile All w/SS Stainless Trim Steel TC-0 TC -008 085 5 TC TC-0 -014 148 8 TAA-07 0743 43 TAA-07 0743 43 TAA-09 0944 44 TAA-09 0944 44 TAA-09 0954 54 TAA-09 0954 54 TAA-07 0742 42 TAA-07 0742 42 TAA-14 1456 56 TAA-14 1456 56 TA-0516 TA- 05 0516 TA-0 -015 152 2 TA-0 -015 152 2 TAA-00 0077 77 TAA-00 0077 77 TAA-23 2350 50 TAA-23 2350 50 TAA-00 0054 54 TAA-00 0054 54 TB-0 TB -036 368 8 TB TB-0 -036 368 8 TC-0084 TC-0147 TAA-04 0444 44 TAA-04 0444 44

3   21 12 17, 17A 1-1/4” Head Model 5007 15   16, 16A (TB-698) Bottom Seat O-Ring Type 1/2” Thru 1-1/4”

1/2" 5004 Ductile All w/SS Stainless Trim Steel TC-0 TC -006 068 8 TC TC-0 -013 139 9 TAA-00 0032 32 TAA-00 0032 32 TAA-00 0055 55 TAA-00 0055 55 TAA-12 1219 19 TAA-12 1219 19 TAA-04 0447 47 TAA-04 0447 47 TAA-09 0959 59 TAA-09 0959 59 TA-0516 TA-0516 TA -01 -0152 52 TA -01 -015 52 TAA-00 0077 77 TAA-00 0077 77 TAA-23 2350 50 TAA-23 2350 50 TAA-00 0054 54 TAA-00 0054 54 TB-0 TB -036 368 8 TB TB-0 -036 368 8 TC-0022 TC-0140 TAA-04 0444 44 TAA-04 0444 44

3/4" 5005 Ductile All w/SS Stainless Trim Steel TC-0 TC -033 335 5 TC TC-0 -033 337 7 TAA-27 2767 67 TAA-27 2767 67 TAA-27 2768 68 TAA-27 2768 68 TAA-27 2769 69 TAA-27 2769 69 TAA-27 2770 70 TAA-27 2770 70 TAA-27 2771 71 TAA-27 2771 71 TA-0516 TA-0516 TA -01 -0152 52 TA -01 -015 52 TAA-00 0077 77 TAA-00 0077 77 TAA-23 2350 50 TAA-23 2350 50 TAA-00 0054 54 TAA-00 0054 54 TB-0 TB -036 368 8 TB TB-0 -036 368 8 TC-0333 TC-0340 TAA-04 0444 44 TAA-04 0444 44

1" 5006 Ductile All w/SS St Stainless Trim Steell TC-0 TC -001 019 9 TC TC-0 -013 137 7 TA-0158 TA-01 58 TAA-01 0158 58 TAA-00 0047 47 TAA-00 0047 47 TA-00 TA0043 43 TAA-00 0043 43 TA-044 TA-0 448 8 TAA-04 0448 48 TAA-00 0050 50 TAA-00 0050 50 TA-0516 TA-0516 TA TA-015 TA-0 152 2 TA -01 -0152 52 TAA-00 0077 77 TAA-00 0077 77 TA-235 TA-2 350 0 TAA-23 2350 50 TAA-00 0054 54 TAA-00 0054 54 TB-0 TB -036 368 8 TB TB-0 -036 368 8 TC-0020 TC-0138 TA-04 TA0444 44 TAA-04 0444 44

18

17

1 1/4" 5007 Ductile All w/SS Stainless Trim Steel TC-0 TC -004 048 8 TC TC-0 -013 134 4 TAA-04 0408 08 TA-04 TA-0408 08 TAA-04 0403 03 TAA-04 0403 03 TA-04 TA0404 04 TATA-04 0404 04 Nott Re No Reqd qd.. No Nott Re Reqd qd.. TAA-04 0405 05 TAA-04 0405 05 Not Reqd. Not Reqd. TA -01 TA -015 52 TA-0 TA-015 152 2 TAA-00 0077 77 TAA-00 0077 77 TA-235 TA-2 350 0 TAA-23 2350 50 TAA-00 0054 54 TAA-00 0054 54 TB-0 TB -036 368 8 TB TB-0 -036 368 8 TC-0049 TC-1982 TA-04 TA0444 44 TATA-04 0444 44

TA-0054-3/ TA0054-3/8” 8” TATA-0054-3/8 0054-3/8”” TATA-0054-3/ 0054-3/8” 8” TATA-0054-3/8 0054-3/8”” TATA-0053-1/2 0053-1/2”” TA-0 TA-0053-1/2 053-1/2”” TATA-0053-1/2 0053-1/2”” TA-0 TA-0053-1/2 053-1/2”” TA-0 TA-0053-1/2 053-1/2”” TATA-0053-1/2 0053-1/2”” TATA-0053-1/2 0053-1/2”” TA-0 TA-0053-1/2 053-1/2””

TA-2 -235 350 0 TAA-20 2097 97 TB-0 TB -036 368 8 TAA-01 0153 53 TAA-01 0123 23

TA -2 -235 350 0 TAA-20 2097 97 TB-0 TB -036 368 8 TAA-01 0153 53 TAA-01 0123 23

TA-2 -235 350 0 TAA-20 2097 97 TB-0 TB -036 368 8 TAA-01 0153 53 TAA-01 0123 23

TA-3523 TA-35 23 TAA-20 2097 97

TA-3523 TA-35 23 TAA-20 2097 97

TA-3523 TA-35 23 TAA-20 2097 97

TAA-41 4102 02 TAA-16 1642 42 TAA-22 2295 95 TA-2 -233 336 6 TAA-01 0157 57 TA-01 TA -0157 57 TA-2 -233 336 6

TAA-41 4102 02 TAA-16 1642 42 TAA-22 2295 95 TA -2 -233 336 6 TAA-01 0157 57 TA-01 TA -0157 57 TA -2 -233 336 6

TAA-41 4102 02 TAA-16 1642 42 TAA-22 2295 95 TA-2 -233 336 6 TAA-01 0157 57 TA-01 TA -0157 57 TA-2 -233 336 6

* Hard packing for 3000 psi and above service **Recommended Spare Parts

TA -2 -235 350 0 TAA-20 2097 97 TB-0 TB -036 368 8 TAA-01 0153 53 TAA-01 0123 23 Not Reqd. Not Reqd. TA-35 TA -3523 23 TAA-20 2097 97

TA -23 -2338 38 TAA-06 0612 12 TB-0 TB -069 698 8 TAA-01 0153 53 TAA-01 0123 23

TA -23 -233 38 TAA-06 0612 12 TB-0 TB -069 698 8 TAA-01 0153 53 TAA-01 0123 23

TA -23 -2338 38 TAA-06 0612 12 TB-0 TB -069 698 8 TAA-01 0153 53 TAA-01 0123 23

TA-3523 TA-35 23 TAA-20 2097 97

TA -23 -233 38 TAA-06 0612 12 TB-0 TB -069 698 8 TAA-01 0153 53 TAA-01 0123 23 Not Reqd. Not Reqd. TA-35 TA -3523 23 TAA-20 2097 97

TA-3523 TA-35 23 TAA-20 2097 97

TA-3523 TA-35 23 TAA-20 2097 97

Alternative Parts for Service TAA-41 4102 02 TAA-41 4102 02 TAA-41 4102 02 TAA-16 1642 42 TAA-16 1642 42 TAA-16 1642 42 TAA-22 2295 95 TAA-22 2295 95 TAA-22 2295 95 TA-2 -233 336 6 TA -23 -2336 36 TA -23 -233 36 TAA-01 0157 57 TAA-01 0157 57 TAA-01 0157 57 TA-01 TA -0157 57 TA TA-01 -0157 57 TA TA-01 -0157 57 TA-2 -233 336 6 TA -23 -2336 36 TA -23 -233 36

TAA-41 4102 02 TAA-16 1642 42 TAA-22 2295 95 TA -23 -2336 36 TAA-01 0157 57 TA-01 TA -0157 57 TA -23 -2336 36

TAA-41 4102 02 TAA-16 1642 42 TAA-22 2295 95 TA -23 -233 36 TAA-01 0157 57 TA-01 TA -0157 57 TA -23 -233 36

TA -23 TA -233 38 TAA-06 0612 12 TB-0 TB -069 698 8 TA-015 TA-0 153 3 TA-012 TA-0 123 3

TA -23 -2338 38 TAA-06 0612 12 TB-0 TB -069 698 8 TAA-01 0153 53 TAA-01 0123 23

TA-35 TA -3523 23 TA-2 TA -209 097 7

TA -23 -233 38 TAA-06 0612 12 TB-0 TB -069 698 8 TA-015 TA-0 153 3 TA-012 TA-0 123 3 TA-0406 TA-0521 TA-35 TA -3523 23 TA TA-35 -3523 23 TAA-20 2097 97 TA-2 TA-209 097 7

TA -23 TA -233 38 TAA-06 0612 12 TB-0 TB -069 698 8 TAA-01 0153 53 TAA-01 0123 23 N/A N/A TA-35 TA -3523 23 TAA-20 2097 97

TA-41 TA4102 02 TAT A-16 1642 42 TAA-22 2295 95 TA -23 -233 36 TAA-01 0157 57 TA-01 TA -0157 57 TA -23 -233 36

TAA-41 4102 02 TAA-16 1642 42 TAA-22 2295 95 TA -23 -2336 36 TAA-01 0157 57 TA-01 TA -0157 57 TA -23 -2336 36

TA-41 TA4102 02 TAT A-16 1642 42 TAA-22 2295 95 TA -23 -233 36 TAA-01 0157 57 TA-01 TA -0157 57 TA -23 -233 36

TA-41 TA4102 02 TAT A-16 1642 42 TAA-22 2295 95 TA -23 -233 36 TAA-01 0157 57 TA-01 TA -0157 57 TA -23 -233 36

23  

Texsteam Pumps Dresser, Inc.

16240 Port Northwest Drive Houston, Texas 77041-2645 USA

Ph: 832.590.2306 Toll Free Phone: 800.94 800.945.9898 5.9898

Fax: 713.849.2879 Email: txtpum txtpumps@dre ps@dresser sser.com .com

www.dresser.com ©2008 Dresser, Inc.