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Section 8

September 29, 2017 | Author: sniper_1968 | Category: N/A
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Description

GMK II Superstructure Electric TRAINING INSTITUTE

+BE660

+BE600.R V13 V14

V2

V34

+BE620

V3

+BE600.M +BE600.L

+BE630 VB6 VB5 VB1 .A7

.S1 .A3 .A2

.S2 .K

-A100

.A4

.A1

.A5

.KR

.KL

.A4 .A6

GMK 5160 Superstructure Grid Locator Map

GMK S/S Electrical Relay Prefix Guide Prefix 0 =

Pump Control

0K9

Prefix 1 =

Main Hoist

1K2

Prefix 2 =

Aux. Hoist

2K4

Prefix 3 = Tele/Lift

3K1

Prefix 4 = Swing

4K5

Main Pump Distribution Guide - GMK 5160 P1 = P2 = P3 = P4 =

Main Hoist & Aux. Hoist Tele, Lift & Counterweight Auxiliary Hoist in Two Hook Swing Supply (Gear Pump) 40 Bar Pilot Pressure

2K5

A1 2K5 18

14

21

2K5 4.18

13

22

A2

19 3.3 -2.6

13 21 33 43

14 22 34 44

2K5 4.18

44 43

Locating the Remote Relay Contacts

Individual Latching Circuits Logic GMK 5160 Schematic # 3008088

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2

34

4

43

1K4

44

0K9

+24v B1

1Y1

1K5

72

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2

5 6 5 5

18

13 23 33 43

1 Sec

A1

1K5

44

2

A2

A1

1K2

A2

1K20

18

8

43

1K4

A1

15

1K20

84

2.2

71

2.2

5

0K9 14

A1 1Y12

22

9

24

A2 10 9 5 -

14 24 34 44

13 21 33 43

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

14 22 34 44

Main Hoist Lower Circuit

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2 4

34

43

1K4 5

44

0K9 14

2.2

72

+24v B1

1K5

1Y1

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2 18

5 6 5 5

13 23 33 43

14 24 34 44

A1

1K5

44

A2

A1

1K2

A2

1K20

1 Sec

2

1K4

A1

18

8

43

71

0K9

15

1K20

84

2.2

A1 1Y12

22

9

24

A2 10 9 5 -

13 21 33 43

14 22 34 44

Main Hoist Lower Circuit

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2

34

4

43

1K4

44

0K9

+24v B1

1Y1

1K5

72

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2

5 6 5 5

18

13 23 33 43

1 Sec

A1

1K5

44

2

A2

A1

1K2

A2

1K20

18

8

43

1K4

A1

15

1K20

84

2.2

71

2.2

5

0K9 14

A1 1Y12

22

9

24

A2 10 9 5 -

14 24 34 44

13 21 33 43

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

14 22 34 44

Main Hoist Lower Circuit

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2 4

34

43

1K4 5

44

0K9 14

2.2

72

+24v B1

1K5

1Y1

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2 18

5 6 5 5

13 23 33 43

14 24 34 44

A1

1K5

44

A2

A1

1K2

A2

1K20

1 Sec

2

1K4

A1

18

8

43

71

0K9

15

1K20

84

2.2

A1 1Y12

22

9

24

A2 10 9 5 -

13 21 33 43

14 22 34 44

Main Hoist Lower Circuit

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2

34

4

43

1K4

44

0K9

+24v B1

1Y1

1K5

72

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2

5 6 5 5

18

13 23 33 43

1 Sec

A1

1K5

44

2

A2

A1

1K2

A2

1K20

18

8

43

1K4

A1

15

1K20

84

2.2

71

2.2

5

0K9 14

A1 1Y12

22

9

24

A2 10 9 5 -

14 24 34 44

13 21 33 43

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

14 22 34 44

Main Hoist Lower Circuit

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2 4

34

43

1K4 5

44

0K9 14

2.2

72

+24v B1

1K5

1Y1

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2 18

5 6 5 5

13 23 33 43

14 24 34 44

A1

1K5

44

A2

A1

1K2

A2

1K20

1 Sec

2

1K4

A1

18

8

43

71

0K9

15

1K20

84

2.2

A1 1Y12

22

9

24

A2 10 9 5 -

13 21 33 43

14 22 34 44

Main Hoist Lower Circuit

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2

34

4

43

1K4

44

0K9

+24v B1

1Y1

1K5

72

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2

5 6 5 5

18

13 23 33 43

18

8 1 Sec

A1

1K5

44

2

A2

A1

1K2

A2

1K20

15

1K20

43

1K4

A1

84

2.2

71

2.2

5

0K9 14

A1 1Y12

22

9

24

A2 10 9 5 -

14 24 34 44

13 21 33 43

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

14 22 34 44

Main Hoist Pump Flowing

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2 4

34

43

1K4 5

0K9 14

2.2

72

+24v B1

1K5

1Y1

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2 18

5 6 5 5

13 23 33 43

14 24 34 44

1 Sec

A1

1K5

44

A2

A1

1K2

A2

1K20

18

8

2

1K4

A1

15

1K20

43

71

44 0K9

84

2.2

A1 1Y12

22

9

24

A2 10 9 5 -

13 21 33 43

14 22 34 44

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

Main Hoist Release Joystick

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2

34

4

43

1K4

2.2

+24v B1

1Y1

1K5

72

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2

5 6 5 5

18

13 23 33 43

18

8 1 Sec

A1

1K5

44

2

A2

A1

1K2

A2

1K20

15

1K20

43

1K4

A1

84

2.2

71

44 0K9

5

0K9 14

A1 1Y12

22

9

24

A2 10 9 5 -

14 24 34 44

13 21 33 43

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

14 22 34 44

After One Second

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2 4

34

43

1K4 5

0K9 14

2.2

72

+24v B1

1K5

1Y1

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2 18

5 6 5 5

13 23 33 43

14 24 34 44

1K2 Lets Go

1 Sec

A1

1K5

44

A2

A1

1K2

A2

1K20

18

8

2

1K4

A1

15

1K20

43

71

44 0K9

84

2.2

A1 1Y12

22

9

24

A2 10 9 5 -

13 21 33 43

14 22 34 44

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

F3.1 10 K

F3.1 8S1 Hoist Lower Limit

Schem. 3008088 Pg.3

+24v

Main Hoist Joystick 10 K

21

1K1 1K4 5

4

14

83

13

23

1K4 5

13

1K2

Relay 4 Board #2

33

1K4

34

5

33

1K2 4

34

43

1K4 5

44

0K9 14

2.2

72

+24v B1

1K5

1Y1

Directional 1 Sec. Control & Brake 15 2 Release Solenoids

A2 18

5 6 5 5

13 23 33 43

14 24 34 44

A1

1K5

44

A2

A1

1K2

A2

1K20

1 Sec

2

1K4

A1

18

8

43

71

0K9

15

1K20

84

2.2

A1 1Y12

22

9

24

A2 10 9 5 -

13 21 33 43

14 22 34 44

Main Hoist Lower Circuit

GMK 5160 Main Hoist Raise Circuit Logic

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

EKS Relay

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

14

0K9

15

54

1K20

14

1 Sec

2.2

1K5

13

2

61

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

43

34

1K1

33

34

1K3

33

8

9

B1

9 7 8 8

14 22 34 44

13 23 33 43

A2

A1

1K20

A2

A2

1 Sec. 15

14 24 34 44

A1

1K5

+24v

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

2

Main Hoist Raise Circuit

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

EKS Relay

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9 14

15

54

1K20

14

1 Sec

2.2

1K5 2

13

61

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

14 22 34 44

43

34

1K1 9

33

34

1K3

33

8

A2 9 7 8 8

13 23 33 43

14 24 34 44

15

A2

A1

1K20 1 Sec.

A1

1K5

+24v B1

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

A2 18

2

Main Hoist Raise Circuit

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

EKS Relay

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9

14

15

1K20

54

2.2 61

14

1K5

13

2

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

43

34

1K1

33

33

8

9

9 7 8 8

13 23 33 43

A2

A1

1K20 A2

1 Sec. 15

14 24 34 44

A1

1K5

+24v B1

A2

14 22 34 44

1 Sec

34

1K3

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

2

Main Hoist Raise Circuit

EKS Relay

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9 14

15

1K20

54

2.2

61

14

1K5 2

13

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

14 22 34 44

43

34

1K1 9

33

A2 9 7 8 8

13 23 33 43

14 24 34 44

1 Sec

34

1K3

33

8

15

A2

A1

1K20 1 Sec.

A1

1K5

+24v B1

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

A2 18

2

Main Hoist Raise Circuit

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

EKS Relay

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9

14

15

1K20

54

2.2 61

14

1K5

13

2

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

43

34

1K1

33

33

8

9

9 7 8 8

13 23 33 43

A2

A1

1K20 A2

1 Sec. 15

14 24 34 44

A1

1K5

+24v B1

A2

14 22 34 44

1 Sec

34

1K3

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

2

Main Hoist Raise Circuit

EKS Relay

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9 14

15

1K20

54

2.2

61

14

1K5 2

13

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

14 22 34 44

43

34

1K1 9

33

A2 9 7 8 8

13 23 33 43

14 24 34 44

1 Sec

34

1K3

33

8

15

A2

A1

1K20 1 Sec.

A1

1K5

+24v B1

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

A2 18

2

Main Hoist Raise Circuit

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

EKS Relay

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9

14

15

1K20

54

2.2 61

14

1K5

13

2

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

43

34

1K1

33

33

8

9

9 7 8 8

13 23 33 43

A2

15

14 24 34 44

A2

A1

1K20 1 Sec.

A1

1K5

+24v B1

A2

14 22 34 44

1 Sec

34

1K3

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

2

Main Hoist Pump Flowing

EKS Relay

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9 14

15

1K20

54

2.2

61

14

1K5 2

13

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

14 22 34 44

43

34

1K1 9

33

A2 9 7 8 8

13 23 33 43

14 24 34 44

1 Sec

34

1K3

33

8

15 2

A2

A1

1K20 1 Sec.

A1

1K5

+24v B1

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

A2 18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

Main Hoist Release Joystick

EKS Relay

24

1K3

13 23

K11

8

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9

14

15

1K20

54

2.2 61

14

1K5

13

2

0K9 2.2

10 4 8 -

13 21 33 43

43

34

1K1

33

33

8

9

9 7 8 8

13 23 33 43

A2

1 Sec. 15

A2

A1

1K20

14 24 34 44

A1

1K5

+24v B1

A2

14 22 34 44

1 Sec

34

1K3

1K3

A2

Directional Control & Brake Release Solenoids

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

2

Main Hoist Release Joystick

EKS Relay

24

1K3

13 23

K11

8

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9 14

15

1K20

54

2.2

61

14

1K5 2

13

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

14 22 34 44

43

34

1K1 9

33

A2 9 7 8 8

13 23 33 43

14 24 34 44

1 Sec

34

1K3

33

8

A2

A1

1K20 A2

1 Sec. 15

A1

1K5

+24v B1

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

2

After One Second

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

EKS Relay

24

1K3

13 23

K11

8

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9

14

15

1K20

54

2.2 61

14

1K5

13

2

0K9 2.2

10 4 8 -

13 21 33 43

43

34

1K1

33

33

8

9

9 7 8 8

13 23 33 43

A2

1 Sec. 15

A2

A1

1K20

14 24 34 44

A1

1K5

+24v B1

A2

14 22 34 44

1 Sec

34

1K3

1K3

A2

Directional Control & Brake Release Solenoids

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

2

After One Second

EKS Relay

24

1K3

13 23

K11

8

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9 14

15

1K20

54

2.2

61

14

1K5 2

13

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

14 22 34 44

43

34

1K1 9

33

A2 9 7 8 8

13 23 33 43

14 24 34 44

1 Sec

34

1K3

33

8

A2

A1

1K20 A2

1 Sec. 15

A1

1K5

+24v B1

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

2

After One Second

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

EKS Relay

24

1K3

13 23

K11

8

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9

14

15

1K20

54

2.2 61

14

1K5

13

2

0K9 2.2

10 4 8 -

13 21 33 43

43

34

1K1

33

33

8

9

9 7 8 8

13 23 33 43

A2

A1

1K20 A2

1 Sec. 15

14 24 34 44

A1

1K5

+24v B1

A2

14 22 34 44

1 Sec

34

1K3

1K3

A2

Directional Control & Brake Release Solenoids

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

18

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

2

After One Second

24

1K3

13 23

8

K11

Schem. 3008088 Pg. 3

+24v

F3.3

F3.1

EKS Relay

10 K

10 K

14

F3.1

1.3 21

Relay Relay 33 Board Board #2 #2

9

Main Hoist Joystick

22

4 53

13

1K3

13

1K1

1K2

8

0K9 14

15

54

1K20

14

1 Sec

2.2

1K5 2

13

61

0K9 2.2

Directional Control & Brake Release Solenoids

13 21 33 43

14 22 34 44

43

34

1K1 9

33

34

1K3

33

8

A2 9 7 8 8

13 23 33 43

14 24 34 44

15

A2

A1

1K20 1 Sec.

A1

1K5

+24v B1

1K3

A2 10 4 8 -

44

1K3

A1

1K1

1Y2

62

8

A1 1Y11

18

8

14

A2 18

2

Main Hoist Raise Circuit

9 2.17 2.13 4

13 21 31 43

14 22 32 44

3 -

53 61 73 83

54 62 74 84

GMK 5160 Relay Board Logic

GMK 5160 Main Hoist Raise Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 11

3

Relay Board # 2 19

1K1

1K3

1

Contacts

Contacts

1K5

1K20

Relay Board #4 13

3

1Y11

1Y2

Monoblock Directional Solenoid

Hoist Brake Release Solenoid

PVR #1 6 Pump Sol.

1Y7

7

Current Output

GMK 5160 Main Hoist Lower Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 11

4

Relay Board # 2 21

1K4

1K2

4

Contacts

Contacts

1K5

1K20

Relay Board #4 14

1Y12

1Y1

Monoblock Directional Solenoid

Hoist Brake Release Solenoid

4

PVR #1 6

8

Pump Sol.

Current Output

1Y7

GMK 5160 Aux. Hoist Raise Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 18

5

Relay Board # 2 19

2K1

2K3

1

Contacts

Contacts

2K5

2K20

Relay Board #4 13

3

11Y11

11Y2

Monoblock Directional Solenoid

Hoist Brake Release Solenoid

PVR #1 6 Pump Sol.

1Y7

7

Current Output

GMK 5160 Aux. Hoist Lower Circuit Relay and Solenoid Chart Joystick Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 20

7

Relay Board # 2 21

2K2

2K4

4

Contacts

Contacts

2K5

2K20

Relay Board #4 14

11Y12

11Y1

Monoblock Directional Solenoid

Hoist Brake Release Solenoid

4

PVR #1 6

8

Pump Sol.

Current Output

1Y7

Joystick

GMK 5160 Lift Up Circuit Relay and Solenoid Chart Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 11

4

Relay Board # 1 21

3K2

3K4

10

Contacts

Contacts

Relay Board #4 16

6Y2

4

PVR #2 6 Pump Sol.

11Y7

8

Current Output

Monoblock Directional Solenoid

3K5

3K20

Joystick

GMK 5160 Lift Down Circuit Relay and Solenoid Chart Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 11

3

Relay Board # 1 22

3

10

3K1

3K3

Contacts

Contacts

3K5

3K20

Relay Board #3 19

3

6Y2

10

PVR # 3 6

7

Prop. Sol.

Monoblock Directional Solenoid

Current Output

6Y11

Joystick

GMK 5160 Tele In Circuit Relay and Solenoid Chart Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 11

4

Relay Board # 1 21

3K2

3K4

10

Contacts

Contacts

Relay Board #4 16

5Y42

4

PVR #2 6 Pump Sol.

11Y7

8

Current Output

Monoblock Directional Solenoid

3K5

3K20

Joystick

GMK 5160 Tele Out Circuit Relay and Solenoid Chart Siemens MultiContact Relays

+24 vdc Output 0 to 4.25v 11

3

Relay Board # 1 19

3K1

3K3

7

Contacts

Contacts

3K5

Relay Board #4 15

5Y32

3

PVR #2 6

7

Pump Sol.

Current Output

11Y7

Joystick

Monoblock Directional Solenoid

GMK 5160 Swing Left Relay and Solenoid Chart Siemens MultiContact Relays

+24 vdc Output 0 to 13.2v 4

22

Relay Board #3

4K3

4K4

Contacts

Contacts

21

7

RVR 12

14

13

Prop. Sol.

4Y3

4Y4

Left

Right

3K20

Joystick

GMK 5160 Swing Right Relay and Solenoid Chart Siemens MultiContact Relays

+24 vdc Output 0 to 13.2v 4

22

Relay Board #3

4K3

4K4

Contacts

Contacts

21

7

RVR 12

14

13

Prop. Sol.

4Y3

4Y4

Left

Right

Current Output

+24v Input From GLR Override

To Relay Boards 1, 2, & 3 Pin # 17 Relay Board #4

23

24 F3.3

K3

21

22

4.25 v Input From PVR 2 Pin #1

7

15

GLR 2

1

GMK 5160 GLR Circuit Schem. 3008088 Pg. 3

16 3

1

n RPM Sensor

6

2 3

S

K

Throttle Position

+24v Input From GLR Override

To Relay Boards 1, 2, & 3 Pin # 17 Relay Board #4

23

24 F3.3

K3

21

22

7

4.25 v Input From PVR 2 Pin #1

15

16

GLR 2

1

3

GMK 5160 GLR on Override

1

RPM Sensor

Relay Board #2 Main Hoist 12

+24v Input From Joystick

10K

11

10

22

1 13

16

17

Throttle Position

15 14

2

K3

9

K4 K5

+24v Input From Joystick

K6 14

14

1K4

1K3 13

K

Schem. 3008088 Pg 3

4.25v Input From GLR

10K

2 3

S

n

Schem. 3008088 Pg. 3

6

3

18

19

Output to PVR

5

6

8

7

21

Output to PVR

20

4

13

Relay Board #2 Main Hoist 12

+24v Input From Joystick

10K

11

10

22

10K

1 13

Schem. 3008088 Pg 3

4.25v Input From GLR 16

17

15 14

2

K3

9

K4 K5

K6 14

14

1K4

1K3 13

+24v Input From Joystick

3

18

19

5

6

8

7

Output to PVR

21

20

13

4

Output to PVR

Main Hoist Raising

Relay Board #2 Main Hoist 12

+24v Input From Joystick

10K

11

10

22

10K

1 13

Schem. 3008088 Pg 3

4.25v Input From GLR 16

17

15 14

2

K3

9

K4 K5

K6 14

14

1K4

1K3 13

+24v Input From Joystick

3

18

19

Output to PVR

5

6

8

7

21

Output to PVR

Main Hoist Raising

20

4

13

Relay Board #2 Main Hoist 12

+24v Input From Joystick

10K

11

10

22

10K

1 13

Schem. 3008088 Pg 3

4.25v Input From GLR 16

17

15 14

2

K3

9

K4 K5

K6 14

14

1K4

1K3 13

+24v Input From Joystick

3

18

19

5

6

8

7

Output to PVR

21

20

13

4

Output to PVR

Main Hoist Lowering

Relay Board #2 Main Hoist 12

+24v Input From Joystick

10K

11

10

22

10K

1 13

Schem. 3008088 Pg 3

4.25v Input From GLR 16

17

15 14

2

K3

9

K4 K5

K6 14

14

1K4

1K3 13

+24v Input From Joystick

3

18

19

Output to PVR

5

6

8

7

21

20

Output to PVR

Main Hoist Lowering

4

13

Schem. 3008088 Pg 3

Relay Board #2 Aux. Hoist 12

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K5

K6 14

14

1K4

1K3 13

10K

3

18

19

5

Output to PVR

10K

6

8

43

2K3

44

2.11

4.25v Supply

7

43

2K4

20

Output to PVR

44

+24v Supply

Schem. 3008088 Pg 3

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K5

K6 14

14

1K4

1K3 13

10K

13

4

2.11

Relay Board #2 Aux. Hoist Raising 12

21

3

10K

4.25v Supply

18

19

Output to PVR

5

6

8

43

2K3 2.11

44

7

43

2K4

21

20

4

Output to PVR

44

2.11

+24v Supply

13

Schem. 3008088 Pg 3

Relay Board #2 Aux. Hoist Raising 12

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K5

K6 14

14

1K4

1K3 13

10K

3

18

19

5

Output to PVR

10K

6

8

43

2K3

44

2.11

4.25v Supply

7

43

2K4

20

Output to PVR

44

+24v Supply

Schem. 3008088 Pg 3

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K5

K6 14

14

1K4

1K3 13

10K

13

4

2.11

Relay Board #2 Aux. Hoist Raising 12

21

3

10K

4.25v Supply

18

19

Output to PVR

5

6

8

43

2K3 2.11

44

7

43

2K4

21

20

4

Output to PVR

44

2.11

+24v Supply

13

Schem. 3008088 Pg 3

Relay Board #2 Aux. Hoist Lowering 12

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K5

K6 14

14

1K4

1K3 13

10K

3

18

19

5

Output to PVR

10K

6

8

43

2K3

44

2.11

4.25v Supply

7

43

2K4

20

Output to PVR

44

+24v Supply

Schem. 3008088 Pg 3

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K5

K6 14

14

1K4

1K3 13

10K

13

4

2.11

Relay Board #2 Aux. Hoist Lowering 12

21

3

10K

4.25v Supply

18

19

Output to PVR

5

6

8

43

2K3 2.11

44

7

43

2K4

21

20

4

Output to PVR

44

2.11

+24v Supply

13

Schem. 3008088 Pg 3

Relay Board #2 Aux. Hoist Lowering 12

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K5

K6 14

14

1K4

1K3 13

10K

3

18

19

5

Output to PVR

10K

8

43

2K3

44

2.11

4.25v Supply

12

6

7

43

2K4

21

20

4

13

Output to PVR

44

2.11

+24v Supply

11

10

22

1 13

16

17

15 14

2

K3

9

K4

K6

3

18

19

5

6

8

7

21

20

4

Relay Board # 3 -Swing / Boom Down

0 to 4.25 v Input from Board #3 Pin #19 12

11

10

22

1 13

16

17

15 14

2

K3

9

K4

+24v Input From Lift Joystick

K6

74

3K3 73

3

18

19

5

3

6

8

7

21

20

4

10

PVR # 3 6

7

Relay Board # 3 Boom Down

0 to 4.25 v Input from Board #3 Pin #19 12

11

10

22

1 13

16

17

15 14

2

K3

9

K4

+24v Input From Lift Joystick

K6

74

3K3 73

3

18

19

3

5

6

8

7

21

20

4

10

PVR # 3 6

7

Relay Board # 3 Boom Down

0 to 4.25 v Input from Board #3 Pin #19 12

11

10

22

1 13

16

17

15 14

2

K3

9

K4

+24v Input From Lift Joystick

K6

74

3K3 73

3

18

19

5

33

6

8

7

21

20

4

10

PVR # 3 6

7

Relay Board # 3 Boom Down

Relay Board #3

Swing Joystick 10K

13.2v Supply RVR Pin 8

12

11

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

GMK 5160 Swing Circuit

5

6

8

7

21

20

4

34

4K3

7

RVR

33

34

4K4

33

+24 vdc

Relay Board #3

Swing Joystick 10K

13.2v Supply RVR Pin 8

12

11

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

5

6

8

7

GMK 5160 Swing Circuit

21

7

11

34

4K4

33

33

RVR

+24 vdc

Relay Board #3 10K

12

4

34

4K3

Swing Joystick 13.2v Supply RVR Pin 8

20

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

GMK 5160 Swing Circuit

5

6

8

7

21

20

4

34

4K3

7

RVR

33

34

4K4

33

+24 vdc

Relay Board #3

Swing Joystick 10K

13.2v Supply RVR Pin 8

12

11

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

5

6

8

7

GMK 5160 Swing Right

21

7

11

34

4K4

33

33

RVR

+24 vdc

Relay Board #3 10K

12

4

34

4K3

Swing Joystick 13.2v Supply RVR Pin 8

20

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

GMK 5160 Swing Right

5

6

8

7

21

20

4

34

4K3

7

RVR

33

34

4K4

33

+24 vdc

Relay Board #3

Swing Joystick 10K

13.2v Supply RVR Pin 8

12

11

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

5

6

8

7

GMK 5160 Swing Right

21

7

11

34

4K4

33

33

RVR

+24 vdc

Relay Board #3 10K

12

4

34

4K3

Swing Joystick 13.2v Supply RVR Pin 8

20

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

GMK 5160 Swing Left

5

6

8

7

21

20

4

34

4K3

7

RVR

33

34

4K4

33

+24 vdc

Relay Board #3

Swing Joystick 10K

13.2v Supply RVR Pin 8

12

11

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

5

6

8

7

GMK 5160 Swing Left

21

7

11

34

4K4

33

33

RVR

+24 vdc

Relay Board #3 10K

12

4

34

4K3

Swing Joystick 13.2v Supply RVR Pin 8

20

10

22

1 13

Schem. 3008088 Pg.2

10K

16

17

15 14

2

K3

9

K4

K6

3

18

19

GMK 5160 Swing Left

5

6

8

7

21

20

4

34

4K3

7

RVR

33

34

4K4

33

+24 vdc

GMK 5160 Relay Board Drawings

1 2

3

4 5 6 7

8

1 2 3 4 5 6 7 8 9 10 11 12

9 10 11 12

K1 K2

K3

K1

K2

#2249640

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

K3

K4

K3

K6

K6

13 14 15 16 17 18 19 20 21 22

Relay Boards 1 & 2

NC NC

Relay Board # 3 1 2 3

K1

Relay Board #4

K4

#2217774

K5

4 5 6 7 8

K2

K3

K4

9 10 11 12

K4

#2253694

13 14 15 16 17 18 19 20 21 22 23 24

R6

K6

Lift or Telescope Extend Retract

Main & Aux Hoists Raise Lower

1 2 3 4 5 6 7 8 9 10 11 12

K1

K2

K3

K4

R6

#2253694

Input GLR Override

13 14 15 16 17 18 19 20 21 22 23 24

3

4

3

PVR 1 P1

4

HiSpeed Inputs

PVR 2 P2 1

Cwt. Switch Input

4.25v GLR Input

Output to Relay Brds

Relay Board #4

1K3

1K4 Main Hoist Joystick 13

13

1K4

1K3 14

14

1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

K1

K2

#2249640

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

4.25 v GLR Input Pin #7

1

4

Relay Board #4

K5 K6

Relay Board #2

1K3

1K4 Main Hoist Joystick

Raise

13

13

1K4

1K3

14

14

1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

K1

K2

#2249640

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

4.25 v GLR Input Pin #7

1

4

Relay Board #4

1K3

K5 K6

Relay Board #2

1K4 Main Hoist Joystick

Lower

13

13

1K4

1K3 14

14

1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

K1

K2

#2249640

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

4.25 v GLR Input Pin #7

1

4

Relay Board #4

K5 K6

Relay Board #2

Relay Board #2

2K4

2K3

43

43

2K4

2K3

44

44 1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

Aux. Hoist Joystick K1

K2

#2249640

4.25v Supply from Relay Board #3 Pin #17

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

1

K5 K6

4

Relay Board #4

Relay Board #2

2K3

2K4

43

43

2K4

2K3

44

44 1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

Aux. Hoist Joystick K1

K2

#2249640

4.25v Supply from Relay Board #3 Pin #17

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

Raise

1

4

Relay Board #4

K5 K6

Relay Board #2

2K4

2K3

43

43

2K4

2K3

44

44 1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

Aux. Hoist Joystick K1

K2

#2249640

4.25v Supply from Relay Board #3 Pin #17

3K3

K3

K4

K5

K6

K5 K6

13 14 15 16 17 18 19 20 21 22 NC NC

Lower

7

10

1

4

Relay Board #4

3K4 Tele / Lift Joystick 53

53

3K4

3K3 54

54

1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

K1

K2

#2249640

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

4.25 v GLR Input Pin #7

7

10

Relay Board #4

K5 K6

Relay Board #1

3K3

3K4 Tele Out Joystick 53

53

3K4

3K3

54

54

1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

K1

K2

#2249640

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

4.25 v GLR Input Pin #7

7

10

Relay Board #4

3K3

K5 K6

Relay Board #1

3K4 Tele In Joystick 53

53

3K4

3K3 54

54

1

2

3

4

5

6

7

8

9 10 11 12

K1 K2

K3 K4

K1

K2

#2249640

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NC NC

4.25 v GLR Input Pin #7

7

10

Relay Board #4

K5 K6

Relay Board #1

Lift Down Joystick

3K3

1 2 3 4 5 6 7 8 9 10 11 12 K1 K2

K3 K4

53

3K3 54

K1

K2

1 2 3 4 5 6 7 8 9 10 11 12 #2249640

K3 K4

K3

K3

K4

K5

K6

13 14 15 16 17 18 19 20 21 22 NCNC

K4

K5 K6

Relay Board #1 K6

#2217774

13 14 15 16 17 18 19 20 21 22NCNC

K6

Relay Board #3

3

PVR #3

4K3

4K4 Swing Joystick

33

33

4K4

4K3

34

34

1 2 3 4 5 6 7 8 9 10 11 12 K3 K4

K3

K4

6

8

RVR Board #2217774

K6

13 14 15 16 17 18 19 20 21 22 NCNC

Relay Board #3 Swing

7

K6

4K3

Left

4K4 Swing Joystick

33

33

4K4

4K3

34

34

1 2 3 4 5 6 7 8 9 10 11 12 K3 K4

K3

K4

6

8

RVR Board K6

#2217774

13 14 15 16 17 18 19 20 21 22 NCNC

7

K6

Relay Board #3 Swing

4K3

Right

4K4 Swing Joystick

33

33

4K4

4K3

34

34

1 2 3 4 5 6 7 8 9 10 11 12 K3 K4

K3

K4

6

8

RVR Board #2217774

K6

13 14 15 16 17 18 19 20 21 22 NCNC

Relay Board #3 Swing

7

K6

4.25v GLR Input

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

15

23

4

3

PVR 1 - P1

16 19

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

4.25v GLR Input

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

PVR 1 - P1

15 3

16 19

23

4

PVR 2 - P2

GMK 5160 Relay Board #4

+24v Input From GLR Override Switch

4.25v GLR Input

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

15

23

4

3

PVR 1 - P1

16 19

PVR 2 - P2

GMK 5160 Relay Board #4

+24v Input From GLR Override Switch

4.25v GLR Input

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

PVR 1 - P1

15 3

16 19

23

4

PVR 2 - P2

GMK 5160 Relay Board #4

4.25v GLR Input

Main Hoist Inputs Raise

Lower

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

15

23

4

3

PVR 1 - P1

16 19

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

4.25v GLR Input

Main Hoist Inputs Raise

Lower

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

PVR 1 - P1

15 3

16 19

23

4

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

+24v Rapid Motion Input

Main Hoist Inputs Raise

Lower

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

4.25v GLR Input

21

22

K2

24

20

K3 R6

K4

13

14

3

4

15

23

4

3

PVR 1 - P1

16 19

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

+24v Rapid Motion Input

Main Hoist Inputs Raise

Lower

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

4.25v GLR Input

21

22

K2

24

20

K3 R6

K4

13

14

3

4

PVR 1 - P1

15 3

16 19

23

4

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

+24v Rapid Motion Input

Main Hoist Inputs Raise

Lower

1 2

3 4 5 6 17

7 8

9 10 11 12

K1

18

4.25v GLR Input

21

22

K2

24

20

K3 R6

K4

13

14

3

4

15

16 19 4

3

PVR 1 - P1

23

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

4.25v GLR Input

Tele Inputs Extend

1 2

3 4 5 6 17

Retract

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

PVR 1 - P1

15 3

16 19

23

4

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

+24v Rapid Motion Input

1 2

3 4 5 6 17

4.25v GLR Input

Tele Inputs Extend

Retract

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

15

16 19 4

3

PVR 1 - P1

23

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

+24v Rapid Motion Input

1 2

3 4 5 6 17

4.25v GLR Input

Tele Inputs Extend

Retract

7 8

9 10 11 12

K1

18

21

22

K2

24

20

K3 R6

K4

13

14

3

4

PVR 1 - P1

15 3

16 19

23

4

PVR 2 - P2

GLR Supply to Relay Boards

GMK 5160 Relay Board #4

GMK 5160 Amplifier Board Circuit Logic

F3.3

6

S4 10 K

10 K

0 1

8

5

7

F3.1

10

S4 Main Hoist Enable

9

7 3 11 16

19

1

21

9

12

2

Relay Board #4 14

3

4

15

1

5

1

3

6

18

4

13

16

GLR

10 22 15 17 5 4

Relay Board 2

15

F3.3

16

F3.1

+24v 4.25v 0 to 4.25v 200 to 650ma

10

PVR 1 6

7

1Y7

8

9

Main Hoist Amplifier Circuit

GMK 5160

+24v

Main Hoist Circuit

Schem. 3008088 Pg. 3 10 K

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

10 K

F3.3

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

7 2

3

15

4

1

5

16

1

3

6

F3.1

Relay Board #4 13 14

15

GLR

18

16

10

PVR 1 6

Pump Displacement Solenoid

7

8

9

1Y7

GMK 5160

+24v

Main Hoist Circuit Lowering

Schem. 3008088 Pg. 3 10 K

1K4

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

23

10 K

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

18

13 14

15

4

1

5

10

PVR 1 6

Pump Displacement Solenoid

1Y7

7

8

9

7

16

15

16

GLR 2

Relay Board #4

3

F3.3

24

1

F3.1

3

6

GMK 5160

+24v

Main Hoist Circuit Lowering

Schem. 3008088 Pg. 3 10 K

1K4

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

23

10 K

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

7

13 14

15

4

1

5

15

16

GLR

18

2

1

3

6

F3.1

Relay Board #4

3

F3.3

24

16

10

PVR 1 6

Pump Displacement Solenoid

7

8

9

1Y7

GMK 5160

+24v

Main Hoist Circuit Lowering

Schem. 3008088 Pg. 3 10 K

1K4

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

23

10 K

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

18

13 14

15

4

1

5

10

PVR 1 6

Pump Displacement Solenoid

1Y7

7

8

9

7

16

15

16

GLR 2

Relay Board #4

3

F3.3

24

1

F3.1

3

6

+24v

Main Hoist Circuit Raising 1K3

GMK 5160 Schem. 3008088 Pg. 3

10 K

23

10 K

F3.3

24

3 11 16

10 22 15 17 5 4

Relay Board 2

+24v 4.25v 0 to 4.25v 200 to 650ma

19

21

1

4

9

12

18

3

15

4

1

5

15

16

GLR 2

Relay Board #4 13 14

7 1

3

6

F3.1

16

10

PVR 1 6

Pump Displacement Solenoid

7

8

9

1Y7

+24v

Main Hoist Circuit Raising 1K3

Schem. 3008088 Pg. 3 10 K

23

10 K

F3.3

24

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

18

13 14

15

4

1

5

10

PVR 1 6

1Y7

7

8

9

7

16

15

16

GLR 2

Relay Board #4

3

Pump Displacement Solenoid

GMK 5160

1

F3.1

3

6

GMK 5160

+24v

Main Hoist Circuit Raising 1K3

Schem. 3008088 Pg. 3 10 K

23

10 K

F3.3

24

3 11 16

10 22 15 17 5 4

Relay Board 2

+24v 4.25v 0 to 4.25v 200 to 650ma

19

21

1

4

9

12

7 2

3

15

4

1

5

16

1

3

6

F3.1

Relay Board #4 13 14

15

GLR

18

16

10

PVR 1 6

Pump Displacement Solenoid

Main Hoist Circuit Raising Hi- Speed

7

8

9

1Y7

GMK 5160

+24v

Schem. 3008088 Pg. 3 10 K

23

1K3

F3.2 F3.3

24

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

10 K

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

18

13

1K6

14

7

15

16

GLR 2

1

3

6

A1 18

Relay Board #4 13 14

15

1K6

F3.1

A2

16

Hi-Speed Foot Switch 3

4

1

5

10

PVR 1 6

7

8

3

4

6

Pump Displacement Solenoid

1

5

10

PVR 2

9

1Y7 11Y7

7

8

9

Main Hoist Circuit Raising Hi- Speed

GMK 5160

+24v

Schem. 3008088 Pg. 3 10 K

23

1K3

10 K

F3.2 F3.3

24

3 11 16

10 22 15 17 5 4

Relay Board 2

+24v 4.25v 0 to 4.25v 200 to 650ma

19

21

1

4

9

12

13

1K6

14

18

7

15

16

GLR 2

1

3

6

A1 18

13 14

15

1K6

F3.1

Relay Board #4

A2

16

Hi-Speed Foot Switch 3

4

1

5

10

PVR 1 6

7

8

3

4

Main Hoist Circuit Raising Hi- Speed

5

10

PVR 2

9 6

Pump Displacement Solenoid

1

7

8

9

1Y7 11Y7

GMK 5160

+24v

Schem. 3008088 Pg. 3 10 K

23

1K3

F3.2 F3.3

24

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

10 K

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

18

13

1K6

14

7

15

16

GLR 2

1

3

6

A1 18

Relay Board #4 13 14

15

1K6

F3.1

A2

16

Hi-Speed Foot Switch 3

4

1

5

10

PVR 1 6

7

8

3

4

6

Pump Displacement Solenoid

1

5

10

PVR 2

9

1Y7 11Y7

7

8

9

Main Hoist Circuit Raising Hi- Speed

GMK 5160

+24v

Schem. 3008088 Pg. 3 10 K

23

1K3

10 K

F3.2 F3.3

24

3 11 16

10 22 15 17 5 4

Relay Board 2

+24v 4.25v 0 to 4.25v 200 to 650ma

19

21

1

4

9

12

13

1K6

14

18

7

15

16

GLR 2

1

3

6

A1 18

13 14

15

1K6

F3.1

Relay Board #4

A2

16

Hi-Speed Foot Switch 3

4

1

5

10

PVR 1 6

7

8

3

4

Main Hoist Circuit Raising Hi- Speed

5

10

PVR 2

9 6

Pump Displacement Solenoid

1

7

8

9

1Y7 11Y7

GMK 5160

+24v

Schem. 3008088 Pg. 3 10 K

23

1K3

F3.2 F3.3

24

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

10 K

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

18

13

1K6

14

7

15

16

GLR 2

1

3

6

A1 18

Relay Board #4 13 14

15

1K6

F3.1

A2

16

Hi-Speed Foot Switch 3

4

1

5

10

PVR 1 6

7

8

3

4

6

Pump Displacement Solenoid

1

5

10

PVR 2

9

1Y7 11Y7

7

8

9

Main Hoist Circuit Raising Hi- Speed

GMK 5160

+24v

Schem. 3008088 Pg. 3 10 K

23

1K3

10 K

F3.2 F3.3

24

3 11 16

10 22 15 17 5 4

Relay Board 2

+24v 4.25v 0 to 4.25v 200 to 650ma

19

21

1

4

9

12

13

1K6

14

18

7

15

16

GLR 2

1

3

6

A1 18

13 14

15

1K6

F3.1

Relay Board #4

A2

16

Hi-Speed Foot Switch 3

4

1

5

10

PVR 1 6

7

8

3

4

Main Hoist Circuit Raising Hi- Speed

5

10

PVR 2

9 6

Pump Displacement Solenoid

1

7

8

9

1Y7 11Y7

GMK 5160

+24v

Schem. 3008088 Pg. 3 10 K

23

1K3

F3.2 F3.3

24

3 11 16

+24v 4.25v 0 to 4.25v 200 to 650ma

10 K

10 22 15 17 5 4

Relay Board 2 19

21

1

4

9

12

18

13

1K6

14

7

15

16

GLR 2

1

3

6

A1 18

Relay Board #4 13 14

15

1K6

F3.1

A2

16

Hi-Speed Foot Switch 3

4

1

5

10

PVR 1 6

7

8

3

4

6

Pump Displacement Solenoid

1

5

10

PVR 2

9

1Y7 11Y7

7

8

9

+24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

3

12

14

13

9

2

4

16

A2

14

11

1

13

4Y3

4Y4

15

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

4K5

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

Swing RVR Board

Schem. 3008088 Pg 2

+24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

12

14

13

3

9

2

4

16

13

4Y3

4Y4

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

1

4K5

14

11

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

15

Swing Brake Released

A2

+24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

3

12

14

13

9

2

4

16

A2

11

1

13

4Y3

4Y4

15

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

14

4K5

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

Swinging Left +24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

12

14

13

3

9

2

4

16

13

4Y3

4Y4

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

14

11

1

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

15

Swinging Left

4K5 A2

+24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

3

12

14

13

9

2

4

16

A2

11

1

13

4Y3

4Y4

15

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

14

4K5

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

Swinging Left +24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

12

14

13

3

9

2

4

16

13

4Y3

4Y4

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

1

14

11

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

15

Swinging Right

4K5 A2

+24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

3

12

14

13

9

2

4

16

A2

11

1

13

4Y3

4Y4

15

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

14

4K5

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

Swinging Right +24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

12

14

13

3

9

2

4

16

13

4Y3

4Y4

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

1

14

11

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

15

Swinging Right

4K5 A2

+24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

3

12

14

13

9

2

4

16

A2

11

1

13

4Y3

4Y4

15

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

14

4K5

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

Swinging Right +24v S3

F2.5 10 K

4K3

10 K

4K4 4.7K

A1 22 Relay Board #3 21 4 6

7

12

14

13

3

9

2

4

16

13

4Y3

4Y4

Basic Adjust. I-Max = 720 mA

4K4

Basic Adjust. I-Min = 360 mA

13

8

1

14

4K5 A2

11

14

Time Ramp Limited Swing = 2 Sec

4K3

4K6

Time Ramp Normal = 0 Sec

14

13

15

Swing Fine Speed Adjustment

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