Section 10
Short Description
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Description
GMK II EKS
TRAINING INSTITUTE
EKS3 Front/Rear Panel Front Face
Rear Face
EKS 3
ft
k lbs max
-X3
3.15A MT
F1
1.25A MT BUS A
F2
1.25A MT BUS B
F3
0696
Herstelldatum
o
Lfd. - Nummer
n
251
03.05.96 UM
I
Prufstempel /-Datum
II t
Herstellerkennzeichen
%
o
UE
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-X4
o
Typenbezeichung
ft
n
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Zentraleinheit EKS3
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2314829
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Teile-Nummer/Anderungsindex
ft
ft
-X2
-X5
-X1
n=
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H4 -X10
-X11
EKS3 Front Panel Display • • • •
Telescope Extend % Information Display Outrigger Configuration Counterweight, Reeving and Configuration Code • SLI Shutdown and Warning Indicators • Extension/Jib Indicators • Load Status
EKS 3
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k lbs max
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EKS3 Front Panel Display • Error Warning Selector • Tip Height Limit Preset
EKS 3
(under development not in use)
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• Slewing Angle & Warning (Also known as Swing Angle)
• • • •
Boom Angle Preset Active Hoist Boom Angle Display Load Radius Display
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k lbs max
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EKS3 Front Panel Display • • • • • • • •
Boom Length Display Tip Height Display Lattice Angle Input Percent Utilization Information (not active) #1 Piston Side Pressure #2 Rod Side Pressure #3 Future Function
EKS 3
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k lbs max
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EKS3 Front Panel Display • • • • •
EKS Override Lockout Key F1 Function (not active) F2 Function (not active) Numerical Input Pad 0-9 Confirm Entry KeySelect Function Key • Panel Dimmer Sensor
EKS 3
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k lbs max
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EKS3 Rear Panel Connections Rear Face
• -X2 Connector
-X2
-X4
• -X4 Connector Herstellerkennzeichen
UE
Typenbezeichung
Zentraleinheit EKS3
2314829
3.15A MT
F1
1.25A MT BUS A
F2
1.25A MT BUS B
F3
Herstelldatum
0696
Lfd. - Nummer
251
03.05.96 UM
Prufstempel /-Datum
• -F1 3.15A Fuse
Teile-Nummer/Anderungsindex
• -X3 Connector
-X3
-X5
• -F2 1.25A Fuse
-X1
H4
• -F3 1.25A Fuse
-X10
-X11
EKS3 Rear Panel Connections Rear Face
• -X1 Connector
-X2
-X4
• -X5 Connector Herstellerkennzeichen
UE
Typenbezeichung
Zentraleinheit EKS3
2314829
3.15A MT
F1
1.25A MT BUS A
F2
1.25A MT BUS B
F3
0696
Herstelldatum
Lfd. - Nummer
251
03.05.96 UM
Prufstempel /-Datum
• - X11 Connector
Teile-Nummer/Anderungsindex
• -X10 Connector
-X3
-X5
• -H4 Warning Horn
-X1
H4
• Unit Placard
-X10
-X11
EKS3 Panel Connector -X1 • • • •
Pin #1 Pin #2 Pin #3 Pin #4
-X1
Transmitter Board Terminal #1 Transmitter Board Terminal #2 Not Used Not Used
-X2
EKS3 Panel Connector -X2 • • • • •
Pin #3 Pin #1 Pin #5 Pin #23 Pin #2
Load Limits 24VDC to Switch TeleLocked 24VDC to Switch Slewing Angle 24VDC to Switch Tele Top 24VDC to Switch Not Used
-X3
EKS3 Panel Connector -X3 • • • • • •
Pin #9 Pin #14 Pin #15 Pin #3 Pin #4 Pin #8
Not Used, No Wire Warning, 24VDC to Switch Warning, 24VDC to NC Relay to Yellow SLI Shutdown 24VDC to Switch SLI Shutdown, 24VDC to NC Relay to Red Not Used, No Wire
-X3
EKS3 Panel Connector -X3 • • • • • •
Pin #36 Pin #37 Pin #33 Pin #28 Pin #21 Pin #22
Slewing Angle, Not Used, No Wire Slewing Angle, Not Used, No Wire Not Used, No Wire Tele Lock In, 24VDC to Switch Tele Lock In, 24VDC to Blue Lamp Not Used, No Wire
-X4
EKS3 Panel Connector -X4 • Pin #1 • Pin #2
Main Power + from 24VDC Source, Main Power Switch Main Power - from 24VDC Source
-X10
EKS3 Panel Connector -X10 • • • • • • •
Pin #1 Pin #2 Pin #3 Pin #5 Pin #6 Pin #9 Pin #10
Lamp Test/Dimmer to MOM. Switch Lamp Test/Dimmer Ground Lamp Test/Dimmer to MOM. Switch Override Power Override Signal Line Not Used, Redundant to Pin #5 Not Used, Redundant to Pin #6
EKS Transmitter Boards EKS Components
EKS Transmitter Board
P1 10,00v KL 6-8
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
10V
Schirm
18-30V 100mA BUS
+ _
2,0V 1-10K
S1
10V/20mV >350R =
S2
S3
S4
_
_
+ +
+
+
+
+
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
- 5v Supply CPU Data Bus Lines
Ground for Measurements
Analog Input Signal + 5v Supply +2v Supply
External Jumpers Identify Different Boards (consult chart)
EKS Transmitter Board #2 Check Check Main Main Boom Boom Angle Angle Potentiometer Potentiometer
P1 10,00v KL 6-8
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
10V
Schirm
18-30V 100mA BUS
+ _
10V/20mV >350R =
S1
S2
S3
S4
Install InstallVoltmeter: Voltmeter: _ + “-” “-”on onpin pin+#4 #4and and+“+” “+”+on onpin pin#7 #7 + + o o Measure 0 at 0 volts Measure 0 at 0 volts 5 6 7 Max 8 9 10 11 12 at 13 14 15 volts 16 17 MaxAngle Angle at+2 +2 volts 18 19 20 21 22 23
2,0V 1-10K
_
W1
1 2 3 4
W2
W3
UE
1 2 3 4 5 6 7 8 9
CPU Data Bus Lines
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Main Boom Angle Potentiometer
Jumper 18 -19 Identify Main Boom (W1 only)
EKS Transmitter Board #6 Check T1 & T2 Potentiometer
P1 10,00v KL 6-8
10V
Schirm
18-30V 100mA BUS
+ _
CPU Data Bus Lines
2,0V 1-10K
S1 Voltmeter: S2 S3 S4 Install “-”_ on pin #4 and “+” on pin #7 + T1 & T2 +Retracted at +0 volts W1 + + + T1 & T2 Fully Extended at +2 volts
10V/20mV >350R =
_
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Jumper 18 -19 & 22 -23 Identify Tele 1 & Tele 2 (W1 and W3)
Telescope 1 &2 Potentiometer
EKS Transmitter Board #3 Check T3 & T4 Potentiometer
P1 10,00v KL 6-8
10V
Schirm
18-30V 100mA BUS
2,0V 1-10K
+ _
S1 Voltmeter: S2 S3 S4 Install “-”_ on pin #4 and “+” on pin #7 + T1 & T2 +Retracted at +0 volts W1 + + + T1 & T2 Fully Extended at +2 volts
10V/20mV >350R =
_
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
CPU Data Bus Lines
Telescope 3 &4 Potentiometer
Jumper 20-21 Identify Tele 3 & Tele 4 (W2 only)
Check Pressure Transducer EKS Transmitter Board #5 (Piston Side)
P1 10,00v KL 6-8
Schirm
18-30V 100mA BUS
+ _
Install Voltmeter: “-” on pin #4 and “+” on pin #6 for +5v 10V “-”10V/20mV on pin #4 and “+”S2on pin #8 for -5v S1 S3 S4 >350R = _ “-” on pin #6 and “+” on pin #8 for 10v 2,0V 1-10K _ + Disconnect pins 6, 7, 8 and recheck W1 + + + + +(pins 4 & 6, 4 & 8, 6 & 8)
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
+5V
CPU Data Bus Lines
W2
4
1
-5V 3
2
Lift Cylinder Pressure Transducer (Piston Side)
Jumper 22-23 Identify Pressure Transducer (Piston Side)
Check Pressure Transducer EKS Transmitter Board #1 (Rod Side) P1 10,00v KL 6-8
Schirm
18-30V 100mA BUS
+ _
Install Voltmeter: “-” on pin #4 and “+” on pin #6 for +5v 10V S1 “+” S2 on S3 “-”10V/20mV on pin #4 and pin S4 #8 for -5v >350R = _ 2,0V “-” on pin #6 and “+” on pin #8 for 10v 1-10K _ + Disconnect pins 6, 7, +8 and recheckW1 + + + + (pins 4 & 6, 4 & 8, 6 & 8)
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
+5V
CPU Data Bus Lines
W2
4
1
No Jumpers Required Identify Pressure Transducer (Rod Side)
-5V 3
Lift Cylinder Pressure Transducer (Rod Side)
2
Transmitter Board Voltage Tests
P1 10,00v KL 6-8
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
10V
Schirm
18-30V 100mA BUS
+ _
2,0V 1-10K
S1
10V/20mV >350R = _
S2
S3
S4
_
+ +
+
+
+
+
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Check between pins 4 & 5 for +2 vdc
Transmitter Board Voltage Tests
P1 10,00v KL 6-8
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
10V
Schirm
18-30V 100mA BUS
2,0V 1-10K
+ _
S1
10V/20mV >350R =
S2
S3
S4
_
_
+
+
+
+
+
+
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Check between pins 4 & 6 for +5 vdc
Transmitter Board Voltage Tests
P1 10,00v KL 6-8
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
10V
Schirm
18-30V 100mA BUS
+ _
2,0V 1-10K
S1
10V/20mV >350R = _
S2
S3
S4
_
+ +
+
+
+
+
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Check between pins 4 & 8 for -5 vdc
GMK II EKS Wiring Diagrams TRAINING INSTITUTE
GMK 5160 EKS 3
-A100 +BE 630
Central Unit EKS 3
Schem. 3008088 Pg. 5 -X31 +BE 700
-A104 +BE 700
-X100
Measuring Value Transmitter
-A113
-A111
+BE 700
+BE 700
-A102 +BE 600
-X30
R
-A103 +BE 600
P
+BE 700 G
-X30
5Y11, 5Y12 5Y13
-X33 (-X35)
S1 S11 S2 S21
-X31
-A113
-A111
-A104
Transducers
+BE 700
-X32
-X100
-A100
DATA BUS LINES
+BE 630
Central Unit EKS 3
-X31 +BE 700
-A104 +BE 700
-X100
Measuring Value Transmitter
-A113
-A111
+BE 700
+BE 700
-A102 +BE 600
-X30
R
-A103
P
+BE 600
+BE 700
DESC. OF LOCATION -X30
Transducers
G
5Y11, 5Y12 5Y13
S1 S11 S2 S21
-A113
+BE 700
-A104
-A111
-X32
-X31
-X33 (-X35)
GMK 5160 EKS System Components
-X100
EKS 3
EKS3 Central Unit
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-A 100 +BE 630
Junction Box Right Side T/T Angle and Boom Junction Box Rod Side
Angle Pot.
-A 104
UE
W3 W2
18 19 20 21 22 23
18 19 20 21 22 23 10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17
S1
10V/20mV >350R = _
S2
S3
S4
_
+
+
+
+
+
+
Kennung X=Bruke e ingeb aut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Piston Side P1 10,00v KL 6-8
10V Schirm
18-30V 100mA BUS _
+
-A 101 +BE 600.R
+BE 700.G
2,0V 1-10K
+
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
S4
+ S3
+
10V S2
+ S1
+ _ + +
10V/20mV > =350R _
2,0V 1-10K Schirm
UE
Angle
10V Schirm
18-30V 100mA BUS _
P1 10,00v KL 6-8
+
_
18-30V 100mA BUS
10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
W3
18 19 20 21 22 23
W2
+
10 11 12 13 14 15 16 17
W1
S4
+ S3
+
10V S2
+ S1
+ _ +
10V/20mV > =350R _
2,0V 1-10K Schirm
+
_
18-30V 100mA BUS
T2 &3
P1 10,00v KL 6-8
1 2 3 4 5 6 7 8 9
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
T1
18 19 20 21 22 23
P1 10,00v KL 6-8
2,0V 1-10K
S1
10V/20mV >350R = _
S2
S3
S4
_
+ +
+
+
+
+
Kennung X=Bruke e ingeb aut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
EKS 3
Junction Box Right Side T/T
X4 - 24vdc & Ground
-A 100 +BE 630
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X2 - 24v Inputs
ft
k lbs
max
X3 - 24v Out. & Inputs
Rod Side P1 10,00v KL 6-8
Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
10V S chirm
18-30V 100mA BUS _
2,0V 1-10K
S1
10V/20mV > 350R = _
S2
S3
S4
_
+
+
+
+
+
+
+
W1
W2
II
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
I
X10 - 24v Additional Input & Outputs
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Piston Side P1 10,00v KL 6-8
10V S chirm
18-30V 100mA BUS _
+
2,0V 1-10K
S1
10V/20mV > 350R = _
S2
S3
S4
_
+
+
+
+
+
+
Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
X1 Data Bus Line
-A 101 +BE 600.R
-A 104
W3 W2
18 19 20 21 22 23 10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
18 19 20 21 22 23U E 10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
Kenn ung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
S4
+ S3
+
10V S2
+ S1
+ _ + +
_
10V/20mV > =350R
2,0V 1-10K Schirm
P1 10,00v KL 6-8
+ _
18-30V 100mA BUS
W3 W2
18 19 20 21 22 23 10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
Kenn ung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
_ + +
T2 &3
P1 10,00v KL 6-8
+ _
18-30V 100mA BUS
Schirm
2,0V 1-10K
10V/20mV > =350R _
+
S1
+
S2
+
10V
S3
+
S4
T1
18 19 20 21 22 23U E
Angle Pot.
+BE 700.G
Angle
GMK 5160 EKS System Components
EKS 3
Signal Inputs to Transmitter Boards
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-A 100 +BE 630
Rod Side P1 10,00v KL 6-8
10V S chirm
18-30V 100mA BUS _
2,0V 1-10K
Angle Pot.
S1
10V/20mV > 350R = _
S2
S3
S4
_
+
+
+
+
+
+
+
Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Angle
-A 104 +BE 700.G
UE
W3 W2
18 19 20 21 22 23 10 11 12 13 14 15 16 17
18 19 20 21 22 23 10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
W1
S4
+ S3
+
10V S2
+ S1
+ _ + +
10V/20mV > =350R _
2,0V 1-10K Schirm
+
_
18-30V 100mA BUS
1 2 3 4 5 6 7 8 9
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
T2 &3
P1 10,00v KL 6-8
10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
W3 W2
18 19 20 21 22 23
10 11 12 13 14 15 16 17
+
1 2 3 4 5 6 7 8 9
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
S4
+ S3
+
10V S2
+ S1
+ _ +
10V/20mV > =350R _
2,0V 1-10K Schirm
P1 10,00v KL 6-8
+
_
18-30V 100mA BUS
18 19 20 21 22 23
UE
Piston Side T1
P1 10,00v KL 6-8
10V S chirm
18-30V 100mA BUS _
+
-A 101 +BE 600.R
2,0V 1-10K
S1
10V/20mV > 350R = _
S2
S3
S4
_
+ +
+
+
+
+
Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
Outputs to Signal Bus Lines
EKS 3
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-A 100 +BE 630
Rod Side P1 10,00v KL 6-8
10V S chirm
18-30V 100mA BUS _
2,0V 1-10K
Angle Pot.
S1
10V/20mV > 350R = _
S2
S3
S4
_
+
+
+
+
+
+
+
Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
UE
W3 W2
18 19 20 21 22 23 10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
18 19 20 21 22 23 10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
S4
+ S3
+
10V S2
+ S1
+ _ + +
10V/20mV > =350R _
2,0V 1-10K Schirm
P1 10,00v KL 6-8
Angle
-A 104
10V S chirm
18-30V 100mA BUS _
+
2,0V 1-10K
S1
10V/20mV > 350R = _
S2
S3
S4
_
+ +
+
+
+
+
Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
-A 101 +BE 600.R
P1 10,00v KL 6-8
+
_
18-30V 100mA BUS
UE
10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
W3
18 19 20 21 22 23
W2
+
10 11 12 13 14 15 16 17
W1
S4
+ S3
+
10V S2
+ S1
+ _ +
10V/20mV > =350R _
2,0V 1-10K Schirm
+
_
18-30V 100mA BUS
T2 &3
P1 10,00v KL 6-8
1 2 3 4 5 6 7 8 9
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
T1
18 19 20 21 22 23
Piston Side
X1 Data Bus Line
+BE 700.G
TRAINING INSTITUTE
Base Transmitter Junction Box
TRAINING INSTITUTE
EKS Length & A2B Reel
EKS Transmitter Boards Signal Multiplexing
Current
Pulse Time
Board Pulses
Pulse Frequency
Time
Board #6 Board #7 Board #8
Board #3 Board #5
Board #4
Board #2
Board #1
EKS Transmitter Boards Signal Multiplexing
EKS Transmitter Boards Signal Multiplexing
Board #1
Board #1 Current
Modulation Width
Board #1; Rod Side Lift Cylinder
EKS Transmitter Boards Signal Multiplexing
Board #2
Board #2 Current
Modulation Width
Board #2; Boom Angle Indicator
EKS Transmitter Boards Signal Multiplexing
Board #3
Board #3 Current
Modulation Width
Board #3; Tele 3 & 4 Length Reel
EKS Transmitter Boards Signal Multiplexing
Board #4
Modulation Width
Board #4; Not Used on GMK5160
EKS Transmitter Boards Signal Multiplexing
Board #5
Board #5 Current
Modulation Width
Board #5; Piston Side Lift Cylinder
EKS Transmitter Boards Signal Multiplexing
Board #6
Board #6 Current
Modulation Width
Board #6; Tele 1 & 2 Length Reel
Board #7 Board #8
EKS Transmitter Boards Signal Multiplexing
Board #7 & #8; Not Used on GMK5160
TRAINING INSTITUTE
EKS Tranducer Transmitters
Transmitter Board -5 v +5 v
1 2 3 4 5 6 7
H B
C
A D
Transmitter Board -5 v
Piston Side
8 9
Board #5
Board #1
W1 W2 W3
W1 W2 W3
18 19 20 21 22 23
E
A
B
C
1 2 3 4
D
E A
DATA BUS LINE
4
1
3
2
Data Bus Line Pressure Transducer Piston
Rod Side
+5 v
Continues onto Length & Angle Transmitter Junction Box
EKS CENTRAL UNIT
B
5 6 7 8 9
C
D
18 19 20 21 22 23
H
B
4
C
1
A
3
Pressure Transducer Rod
D
2
Transmitter Board -5 v +5 v
1 2 3 4 5 6 7
H B
C
A D
Transmitter Board -5 v
Piston Side
8 9
Board #5
Board #1
W1 W2 W3
W1 W2 W3
18 19 20 21 22 23
E
A
B
C
1 2 3 4
D
E A
DATA BUS LINE
4
1
3
2
Data Bus Line Pressure Transducer Piston
Rod Side
+5 v
Continues onto Length & Angle Transmitter Junction Box
EKS CENTRAL UNIT
B
5 6 7 8 9
C
D
18 19 20 21 22 23
H
B
4
C
1
A
D
3
2
Pressure Transducer Rod
+5 vdc -5 vdc Signal
TRAINING INSTITUTE
Base Transmitter Junction Box
EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v
6
1 2 3 4 5
13
7 8 9
Transmitter Board -5 v
Boom Angle
Transmitter Board -5 v
Tele Sect. 1 &2
+2 v
+2 v
Tele Sect. 3 &4
Board #2
Board #6
Board #3
W1 W2 W3
W1 W2 W3
W1 W2 W3
18 19 20 21 22 23
1 2 3 4 5
6
7 8 9
18 19 20 21 22 23
6
1 2 3 4 5
7 8 9
18 19 20 21 22 23
12
11
X1 1 2 3 4 5 X2 1 2 3 4 5 6 7 1
X3 1 2 3 4 5 6 7 8 9 1
2 3
2
3
Data Bus Line
X4 1 2 3 4 5 6 7 8 9 0
-A104 +BE 700 G.
Tele Section 1 & 2 Length Pot.
Tele Section 3 & 4 Length Pot.
EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v
1 2 3 4 5
13
6
7 8 9
Transmitter Board -5 v
Boom Angle
Transmitter Board -5 v
Tele Sect. 1 &2
+2 v
+2 v
Tele Sect. 3 &4
Board #2
Board #6
Board #3
W1 W2 W3
W1 W2 W3
W1 W2 W3
18 19 20 21 22 23
1 2 3 4 5
6
7 8 9
18 19 20 21 22 23
1 2 3 4 5
12
6
7 8 9
18 19 20 21 22 23
Boom Angle
11
X1 1 2 3 4 5 X2 1 2 3 4 5 6 7
X3 1 2 3 4 5 6 7 8 9
X4 1 2 3 4 5 6 7 8 9 0
-A104 1
2 3
1
2
3
Data Bus Line Tele Section 1 & 2 Length Pot.
Tele Section 3 & 4 Length Pot.
+BE 700 G.
+2 vdc Supply Analog Signal Pot. Ground
EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v
6
1 2 3 4 5
13
7 8 9
Transmitter Board -5 v
Boom Angle
Transmitter Board -5 v
Tele Sect. 1 &2
+2 v
+2 v
Tele Sect. 3 &4
Board #2
Board #6
Board #3
W1 W2 W3
W1 W2 W3
W1 W2 W3
18 19 20 21 22 23
1 2 3 4 5
6
7 8 9
18 19 20 21 22 23
6
1 2 3 4 5
12
7 8 9
18 19 20 21 22 23
Tele. Sect 1&2
11
X1 1 2 3 4 5 X2 1 2 3 4 5 6 7
X4 1 2 3 4 5 6 7 8 9 0
X3 1 2 3 4 5 6 7 8 9
-A104 1
1
2 3
2
3
Data Bus Line Tele Section 1 & 2 Length Pot.
Tele Section 3 & 4 Length Pot.
+BE 700 G.
+2 vdc Supply Analog Signal Pot. Ground
EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v
1 2 3 4 5
13
6
7 8 9
Transmitter Board -5 v
Boom Angle
Transmitter Board -5 v
Tele Sect. 1 &2
+2 v
+2 v
Tele Sect. 3 &4
Board #2
Board #6
Board #3
W1 W2 W3
W1 W2 W3
W1 W2 W3
18 19 20 21 22 23
1 2 3 4 5
6
7 8 9
18 19 20 21 22 23
1 2 3 4 5
12
6
7 8 9
18 19 20 21 22 23
Tele. Sect 3&4
11
X1 1 2 3 4 5 X2 1 2 3 4 5 6 7
X3 1 2 3 4 5 6 7 8 9
X4 1 2 3 4 5 6 7 8 9 0
-A104 1
2 3
1
2
3
Data Bus Line Tele Section 1 & 2 Length Pot.
Tele Section 3 & 4 Length Pot.
+BE 700 G.
+2 vdc Supply Analog Signal Pot. Ground
24 vdc Supply Power EKS S/S Ground
1
5 23 2
5 23 2
Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input
3 1
-X2
-X2 3 1
Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input
-X4
-X4 4
1 2 3 5 Lamptest/ Dimmer
3
-X10
2
Tele In Lockout
-X3
1
-A100 +BE630
-X10
EKS 3 Central Unit
-X1
Swing Angle Limit
3 4 8 36 37 33 28 21 22
EKS Shutdown
9 14 15
EKS Prewarning
2
-X3
9 4 8 36 37 33 28 21 22
4
1 2 3 5 Lamptest/ Dimmer
3
-A100 +BE630
2
EKS 3 Central Unit
1
Tele In Lockout
9 14 15
Swing Angle Limit
2
EKS Shutdown
1
EKS Prewarning
-X1
X1 Data Bus Line
24 vdc Supply Power EKS S/S Ground
6 9 10
SLI/ EKS Override
6 9 10
SLI/ EKS Override
1
-X4
X2 5 1.23
4
1 2 3 5 Lamptest/ Dimmer
3
6 9 10
SLI/ EKS Override
6 9 10
SLI/ EKS Override
X4 - Power Supply & Ground
2
EKS 3 Central Unit
1
4
1 2 3 5 Lamptest/ Dimmer
3
-A100 +BE630
Tele In Lockout
9 4 8 36 37 33 28 21 22
Swing Angle Limit
9 14 15
EKS Shutdown
2
EKS Prewarning
-X1
X2 Digital Inputs
Tele In Lockout
9 4 8 36 37 33 28 21 22
2
EKS 3 Central Unit
1
-A100 +BE630
-X1
Swing Angle Limit
9 14 15
EKS Shutdown
2
EKS Prewarning
1
24 vdc Supply Power EKS S/S Ground
-F3 6 2.3
24 vdc Supply Power EKS S/S Ground
5 23 2
5 23 2
Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input
3 1
-X2 3 1
Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input
.A1 X36 12 1.4
1.3
.A1 X36 8 1.1
.A1 X36 2 .A1 X36 1
1.4
1.4
4K9 A1 2.3
4K5 71 2.3
.A1 X36 5 .A1 X36 6
1.5
1.2
X3 Inputs /Outputs
1.6
6 9 10
2.3
.A1 X36 14
SLI/ EKS Override
2.3
-X3
4
1 2 3 5 Lamptest/ Dimmer
3
6 9 10
SLI/ EKS Override
F3 6
F3 6
9 4 8 36 37 33 28 21 22
Tele In Lockout
9 14 15
2
EKS 3 Central Unit
1
-X10
4
1 2 3 5 Lamptest/ Dimmer
3
-A100 +BE630
-X1
Swing Angle Limit
2
EKS Shutdown
.A1 X36 7
Sheet # 1
1
EKS Prewarning
Sheet # 2
24 vdc Supply Power EKS S/S Ground
5 23 2
3 1
Sheet # 1
-X10 Inputs / Outputs
9 4 8 36 37 33 28 21 22
Tele In Lockout
Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input
9 14 15
2
EKS 3 Central Unit
1
-A100 +BE630
-X1
Swing Angle Limit
2
EKS Shutdown
1
EKS Prewarning
5 23 2
24 vdc Supply Power EKS S/S Ground
3 1
Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input
Challange: How does the Prewarning Light (H12) become illuminated?
Hint: Prewarning Light (H12) is found Page (blatt) #1, Grid #1 in Enclosure .A1 +BE630
Answer Path:
From
Exit Prewarning Light (H12) Page (blatt) #1, Grid #1 Go to Page (blatt) #5, Grid #5 Enclosure -A100 +BE630 EKS Central Unit Connector X37 pin 4
Answer Path:
From
Page (blatt) #5, Grid #5 Enclosure -A100 +BE630 EKS Central Unit Connector X37 pin 3 Go Back to Enclosure .A1 +BE630 Connector X36 pin 7
Answer Path:
From
Enclosure .A1 +BE630 Page (blatt) #1, Grid #2 Connector X36 pin 7 Go to Connector X31 pin 7 Fuse Panel F2 Fuse #1
-F2 1
.A1 Schem. 3008088 Pg. 1
1.12 X31 7 X36 7
X37 3 5.5
H12
X36 8
X37 4 5.5
GE
Central Unit Schem. 3008088 Pg. 5 9
!
14
EKS Prewarning Relay
X37 3
.A1 X36 7 1.3
15
X37 4
.A1 X36 8 1.1
GMK 5160 EKS 3 Prewarning Circuit
-F2 1
.A1 Schem. 3008088 Pg. 1
1.12 X31 7
X37 3
X36 7
5.5
H12
X37 4
X36 8
5.5
GE
Central Unit Schem. 3008088 Pg. 5 9 14
EKS Prewarning Relay
Prewarning Activated
!!
.A1 X36 7
X37 3
1.3
15
.A1 X36 8
X37 4
1.1
GMK 5160 EKS 3 Prewarning Circuit
.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 11
X31 14
-F3 3 2.18
X36 4 X36 3
EKS Shutdown Relay
X36 2 X36 14
K11
X36 1
A2B
X17 2 5.10
X37 1
X38 13 5.5
5.4
X37 2 5.4
3
Central Unit Schem. 3008088 Pg. 5
X37 1
.A1 X36 2 1.4
4
.A1 X36 1 1.4
-F3 6
8
EKS Shutdown Relay
X37 2
2.3
EKS Override Switch
X38 12
F3 6
X38 13
.A1 X36 14
2.3
1.6
.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 11
X31 14
-F3 3 2.18
X36 4 X36 3
EKS Shutdown Relay
X36 2 X36 14
K11
X36 1
A2B
X17 2 5.10
X37 1 5.4
X38 13 5.5
X37 2 5.4
3
Central Unit Schem. 3008088 Pg. 5
.A1 X36 2
X37 1
1.4
4
1.4
-F3 6
8
EKS Shutdown Relay
.A1 X36 1
X37 2
2.3
EKS Override Switch
X38 12
F3 6
X38 13
.A1 X36 14
2.3
1.6
.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 11
X31 14
-F3 3 2.18
X36 4 X36 3
EKS Shutdown Relay
X36 2 X36 14
K11
X36 1
A2B
X17 2 5.10
X37 1
X38 13 5.5
5.4
X37 2 5.4
3
Central Unit Schem. 3008088 Pg. 5
X37 1
.A1 X36 2 1.4
4
EKS Override Switch
.A1 X36 1 1.4
8
EKS Shutdown Relay
X37 2
EKS Shutdown X38 12
F3 6
X38 13
.A1 X36 14
2.3
1.6
-F3 6 2.3
.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 11
X31 14
-F3 3 2.18
A2B
X36 4
X17 2
X36 3
EKS Shutdown Relay
5.10
X36 2
X38 13
X36 14
K11
X37 1
5.5
X36 1
5.4
X37 2 5.4
.A1 X36 2
X37 1
3
Central Unit Schem. 3008088 Pg. 5
1.4
.A1 X36 1
4
X37 2
1.4
8
EKS Shutdown Relay
-F3 6
EKS Override
EKS Override Switch
X38 12
F3 6
X38 13
.A1 X36 14
2.3
2.3
1.6
GMK 5160 A2B Circuit
To Sheet # 1 To Sheet # 4
9
-A104 +BE 700.G
X3
-A113
6
5
7
8
8
9
5
4
6
7
8
9
5
4
6
7
11
Slip Rings
+BE 700.G
6
7
5
5
6
3
2
2
1
A 1
B
4
Dummy Plug
X30 +BE 700 T4
Optional Boom Nose Lights
1S1
Anti-Two Block Switch
G Wind Speed Generator
9
-A104 +BE 700.G
X3
-A113
1.4
.A1 X36 4
1.4
.A1 X36 3
To Sheet # 1 To Sheet # 4
6
5
7
8
8
9
5
4
6
7
8
9
5
4
6
7
11
Slip Rings
+BE 700.G
6
6
7
5
5
2
1
2
3
A
1
B
4
Dummy Plug
X30 +BE 700 T4
1S1
GMK 5160 A2B Circuit
G
EKS Transmitter Board
P1 10,00v KL 6-8
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X
10V
Schirm
18-30V 100mA BUS
+ _
2,0V 1-10K
S1
10V/20mV >350R =
S2
S3
S4
_
_
+ +
+
+
+
+
W1
W2
W3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23UE
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23
+5v Supply CPU Data Bus Lines
Analog Input Signal
+2v Supply Ground for Measurments
-5v Supply
External Jumpers to Identify Boards Installed Here
D4 (004)
D5 (005)
D6 (006)
D7 (007)
D8 (008)
Bus 2 Bus 2 G3 G6
As above
As above
As above
As above
As above
2020, 2025, 3040, 4055, 4070, 5090, 5110SB, 5130SB.
2035, 3050
4080, 5110LB, 5120LB, 5130LB 5140, 5160
4080 Japan (only)
6160, 6200, 7250
Models
Function
0
Pressure Ring / Annular Side
0 Angle Main Boom
0
0
As above
As above
As above
As above
As above
1
See below
1
0
0
1
Pressure Piston side
0
As above
As above
Swingaway Telescope Power Tele 4 Length
Telescope 4
Telescope 4
As above
Telescope 4
As above
1
Telescope 4
0
As above
See below
1
Telescope 3
0
See below
0
1
Telescope 1
Swingaway Power Tele "Pressure" Ring / Annular side
Telescope 2
Telescope 1
Telescope 1
1
See below
1
1
Angle - Jib
Swingaway Angle (Power Tele)
Angle - Jib
0
See below
1
1
Load - Jib
Swingaway Power Tele "Pressure" Piston side
1
0
See below
1
Telescope 2
0
1
See below
0
Telescope 4
1
0
D3 (003)
Link Location
D2 (002)
W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3
D1 (001)
Link Number
Error Code Bus 1 (Transmitter No.)
EKS 83 / 3 Data Bus Transmitter Links
EKS 3 - Programming The system will go through a brief test cycle when the ignition is turned on. Once the self test is complete, the operator must verify the Parts of line to be used and the proper Operating code (from Load Chart). In addition, the Confirm Key must also be pressed. The below steps can be completed in any order, but all three must be preformed for the LMI to allow craning functions. Step 1: Press the Confirm Key 1 this should silence the buzzer. Step 2: Press the Parts of 4 Line Key 2 for one second, this will cause the decimal E ft n n point to the right of the digit to disappear, confirming the - - - - 5 correct Parts of Line. ft n % Step 3: Press the Operating ft 3 Mode Key for one second, i 1 2 3 this will cause the decimal point to the right of the last digit to disappear, confirming the correct Operating mode (Load Chart) code. Step 4: Verify that no Error II I codes are present by pressing t the Error button 4 and viewing the error in the infor2 .2. n= mation window 5 . If there are no errors you should see dash 00 3 410.0. marks, if there is an error refer to the appropriate Error code F1 1 2 listing. o
EKS 3
no
o
! ft
o
F2
6
7
klbs
max
klbs
no
ft
3
4
5
8
9
0
1 CE
EKS 3 - Changing Operating Mode Step 1: Press and hold the Confirm/Change button 6 and then touch the Operating mode button 3 , the operating mode number in the display window should begin to blink. Release all buttons. Step 2: Using the numbered key pad (0-9) begin to enter the desired operating mode (from the appropiate Load chart). You can also scroll through all of the Cranes Operating Modes by pressing the operating mode button 3 as it will scroll up to the next highest operating mode. Step 3: Once you are satisfied with the operating code, press the Confirm/Change button 6 for one second to stop the operating mode number from flashing. Step 4: Push the Operating mode button 3 for one second to eliminate the decimal point to the right of the last digit.
EKS 3
4
E
ft
no
- - - ft
i
ft
no
no
5
no
! ft
%
1 2 3 klbs
max
Step 5: Touch the Acknowledge/Clear Switch 1 to silence the buzzer. klbs
II I no
t
.2.
n=
2 3
00
410.0.
ft
F1
1
2
3
4
5
1 CE
F2
6
7
8
9
0
6
EKS 3 - Changing Parts of Line Step 1: Press and hold the Confirm/Change button 6 and then touch the Parts of Line button 2 , the parts of line number in the display window should begin to blink. Release all buttons. Step 2: Using the numbered key pad (0-9) begin to enter the desired parts of line (input a zero for single digit parts of line). You can also scroll through all of the parts of line by pressing the parts of line button 2 as it will scroll up to the next highest parts of line. Step 3: Once you are satisfied with the parts of line, press the Confirm/Change button 6 for one second to stop the parts of line number from flashing. Step 4: Push the parts of line button 2 for one second to eliminate the decimal point to the right of the last digit.
EKS 3
4
E
ft
no
- - - ft
i
ft
no
no
5
no
! ft
%
1 2 3 klbs
max
Step 5: Touch the Acknowledge/Clear Switch 1 to silence the buzzer. klbs
II I no
t
.2.
n=
2 3
00
410.0.
ft
F1
1
2
3
4
5
1 CE
F2
6
7
8
9
0
6
EKS 3 - Error Codes
1 . 138 Error Group Group of Errors 1.
2. 3. 4.
5.
Single Errors 1 2 3 8 var. var. 1 2 3 5 6 7
6.
1 2 1 2 3
7. 8.
var. 1 2
1)
9. C.
var. var.
E.
var.
Single Errors Error (Countermeasure)
Incorrect configuration (check EKS code and rigging mode) Incorrect reeving mode (verify proper parts of line) New code or reeving mode selected (delete decimal point at code or reeving mode status display) Incorrect EKS code selected (verify correct EKS code) Various-Notify Grove Cust. Support Various-Notify Grove Cust. Support Transmitter Board - Rod side pressure 1) Transmitter Board - Main Boom Angle 1) Transmitter Board - Tele sect. II - IV 1) Transmitter Board - Piston side pressure 1) Transmitter Board - Tele sect. I 1) Transmitter Board - Angle of Telescopic swing-away, lattice extension 1) Incorrect Telescope status (check EKS code and reeving) Radius to large (raise main boom) Incorrect Main Boom Angle (raise main boom) Incorrect Lattice extension angle (raise or lower lattice ext.) Telescoping retraction locked (maintain tele. order or boom angle) Various (check and if necessary replace SLI F3 fuse) Data Transmitter; see error groups 4 and 7 (check SLI code and configuration, otherwise notify Grove Cust. Support) Boom System (check SLI code and configuration, otherwise notify Grove Cust. Support) Various-Notify Grove Cust. Support Ambient temperture of EKS is too high or too low. Heat the operators cab or ventilate until error disappears. Various-Notify Grove Cust. Support
Errors in error group 4 may be caused by a defect in the data transmitter board or a blown fuse.
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