September 12, 2022 | Author: Anonymous | Category: N/A
OTIS - EMEA LIFT MAINTENANCE
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NON OTIS FIELD MANUAL BASIC MAINTENANCE TASKS
Version: 1.0 Date : Dic-2017 Page : 1/19
SCHINDLER SCH-3300 Release 4
BASIC MAINTENANCE TASKS The purpose of this manual is to provide to the service mechanics the procedures for perfor per form m the main oper operat atio ions ns to be done dur durii ng the reg ular maintenance vis vi s its , including code ttests ests , in Non OTIS units. Only tthe he rel releva evant nt o ope perat rations ions (th (thos os e which mus t be done done fol following lowing a s pecial procedure) are desc ri ribed. bed. If during the maintenance operations in this model you find any task that can’t be done
followi ng the OT following OTIS IS pro procc edures edur es and i s not des cr ibed ib ed her here, e, plea pleass e co contact ntact wi with th E ME A Non OTIS S upp upport ort C en entter (EME A .S upp upport ortNOE NOE @ otis otis .com .com). ).
All jobsite work activity must be in full compliance compliance with Otis World Wide Jobsite Safety Standards (WWJSSS). When carrying out this procedure particular consideration should be given to control of the elevator, LOTO, hoisting and rigging, ensuring public safety (signs and barriers), working in close proximity of unguarded rotating equipment (sheaves) and the wearing of appropriate PPE (hand gloves, etc.). It is required that the mechanic(s) carrying out the repair complete the appropriate JHA for the task at hand to familiarize themselves with the work environment. If you are unsure of the WWJSSS standards in regard to the work task at hand, immediately stop work and refer to your Supervisor.
OTIS Elevator Cardinal Rules ALWAYS ALWAYS
use fall protection when a fall hazard exists.
ALWAYS ALWAYS
lock and tag out equipment when power is not required.
ALWAYS ALWAYS
control live electricity and rotating equipment when working within close proximity of the hazard.
ALWAYS ALWAYS
establish and maintain control of the elevator prior to accessing/egressing the hoistway, working on the car top, and in the pit.
ALWAYS ALWAYS
follow proper jumper procedures.
ALWAYS ALWAYS
use certified and inspected hoisting and rigging equipment.
NEVER NEVER
ride the car top with the elevator in normal operation.
NEVER NEVER
work above or below others when working in the hoistway.
No team members are to use the tools, materials, or methods described in this document without reading, following, and understanding the document prior to the commencement of the work or task.
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OTIS - EMEA LIFT MAINTENANCE
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NON OTIS FIELD MANUAL BASIC MAINTENANCE TASKS
Version: 1.0 Date : Dic-2017 Page : 2/19
SCHINDLER SCH-3300 Release 4
SUMMARY A. GENERAL INFORMATION 1. GENERAL DESCRIPTION OF THE PRODUCT 2. BOARDS LOCATION AND CONNECTION OVERVIEW 3. GENERAL DESCRIPTION OF THE EMBEDDED SERVICE TOOL 4. TOP OF CAR ACCESS PROCEDURE 5. PIT ACCESS PROCEDURE 6. SPECIAL TOOLING REQUIRED FOR MAINTENANCE 7. HOW TO MAKE CALLS FROM THE LANDING PANEL
B. MAINTENANCE TASKS 1. TRACTION BELTS INSPECTION 2. HOW TO CHECK LOADWEIGHING DEVICE 3. TEST OF MANUAL RESCUE OPERATION 4. TEST OF AUTOMATIC RESCUE OPERATION 5. TEST OF EMERGENCY CAR LIGHT AND ALARM 6. TEST OF CAR SAFETY GEAR WITH EMPTY CAR AND SLOW SPEED 7. TEST OF FINAL LIMITS (KNE) 8. BRAKE TEST: EMPTY CAR UPWARDS STOPPING DISTANCE 9. ADHERENCE TEST 10. RUN RUN TIME LIMIT TEST (DDP) 11. ONE ONE SHOE BRAKING TEST UPWARDS
3 4 5 6 6 6 6
7 9 10 10 11 11 13 14 15 15 16
C. BASIC CALLBACKS SOLUTION
1. HOW TO CHECK THE SAFETY CHAIN FROM LANDING PANEL 2. HOW TO RESET FATAL ERROR 3. HOW TO RESET THE LIFT FROM TOP OF THE CAR 4. HOW TO CHECK THE LIFT STATUS
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OTIS - EMEA
NON OTIS FIELD MANUAL
LIFT MAINTENANCE
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BASIC MAINTENANCE TASKS
Version: 1.0 Date : Dic-2017 Page : 3/19
SCHINDLER SCH-3300 Release 4
A. GENERAL INFORMATION 1. GENERAL DESCRIPTION OF THE PRODUCT
Gearless machine and VF drive on to of th thee hoi oisstw twaa .
Controller cabinet included in the frame of the top landing door. Traction system by coated steel ropes.
Fermator VVVF4 door drive
Glass COP, with keypad style and capacitive buttons as standard.
Other COP possibilities.
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Landing push buttons. By default, capacitive button. Mechanic button as option.
OTIS - EMEA
NON OTIS FIELD MANUAL BASIC MAINTENANCE TASKS
LIFT MAINTENANCE
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Version: 1.0 Date : Dic-2017 Page : 4/19
SCHINDLER SCH-3300 Release 4
2. BOARDS LOCATION AND CONNECTION OVERVIEW (Only the standard boards are shown) Top landing controller
Gearless machine
VACON VF Drive
Motor Brake Fan U ( P C S
SMIC (Schindler Main Interface Circuit)
Encoder Brake switches Thermal switch
SEM (Schindler Emergency)
Top of car Safety contacts in car
Positioning si nals nals
SDIC (Schindler Door Interface Circuit) Door signals
Fermator VVVF4
Safety contacts in hoistway and door lock contacts
COP: SCOP (Schindler COP)
LOP (Landing Operation panel)
Digital signals Can Bus BIO Bus
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NON OTIS FIELD MANUAL
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SCHINDLER SCH-3300 Release 4
EMBEDDED SERVICE TOOL TOOL 3. GENERAL DESCRIPTION OF THE EMBEDDED
LUET LUE T led blue
There is a service tool embedded on the SMIC board. In addition, below the service tool there are three push buttons with the following functionalities:
Up (↑)
DBV: Remote triggering of governor speed.
Down (↓)
ESC
DUEISK-A: Resets the safety chain after an
ENTER ( )
overload or short circuit has been detected (on lcd screen the first * is blinking and the other three * are off).
RESET INSPECTION: Used for the Schindler
special procedure procedure for getting access to top of the car (do not use except in low overhead units ).
DBV
DUEISK-A
In addition, the LUET led on SMIC board lights when car is at landing level.
RESET INSPECCIÓN
IUSK safety chain check point: Beginning of safety chain. Travel direction
ISPT safety chain check point: slack cable contact and pit safety contacts.
Curr Cu rren entt s eed eed
RSK safety chain check point: Landing door locks. ISK safety chain check point: End of safety chain.
Last floor passed by the car
Lift operation mode
Rear door status
Front door status
The main screen of the lcd lc d display shows general information of the lift. By pressing the ENTER button, access to the different menus is possible. Then, the upper line of the lcd remains as shown above while the bottom one changes to the menu navigation line. 000 0 0 0 4 01 10
-
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NON OTIS FIELD MANUAL BASIC MAINTENANCE TASKS
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SCHINDLER SCH-3300 Release 4
4. TOP OF CAR ACCESS PROCEDURE
Except for the low overhead version of the product, the top of car access can be done according with OTIS WWJSS. 5. PIT ACCESS PROCEDURE
The pit access can be done according with OTIS WWJSS. 6. SPECIAL TOOLING REQUIRED FOR MAINTENANCE
For some maintenance tasks described in this manual, it will be required to move the car in ERO mode. ERO box is not present in every unit since Schindler considers it as a tool. So, it will be necessary the mechanic to carry it with him when these kind of tasks are a re going to be performed. ERO box can be obtained from EPC with the part number SHR-434031. The ERO box has to be plugged instead of the XESE connector present in the SMIC board.
LANDING PANEL 7. HOW TO MAKE CALLS FROM THE LANDING The embedded service tool allows making car c ar calls from the landing panel b by y following the process described below:
-000
4
0 1
- 0 0 0
- 0 0 0
10
01 10 1
- 0 0 0
↑ … ↑
110
- 0 0 0
110
1
Once in the screen shown, select with the arrows buttons the desired level to which car has to be sent (internal level beginning with 1) and press ENTER. For going back to the main screen, press ESC as many times as needed. For making landing calls, choose option111 instead of 110 and choose the landing from which the landing call will be executed.
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NON OTIS FIELD MANUAL
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SCHINDLER SCH-3300 Release 4
B. MAINTENANCE TASKS 1. TRACTION BELTS INSPECTION SCH-3300 uses V-shaped traction belts composed by 12 steel wires coated with a polyurethane layer. They are called by Schindler STM ( Suspension and Traction Media). According with manufacturer instructions, belts must be visually examined at least each 12 months in order to be sure there are a re not n ot damages on them. Some examples of potential damages are:
Steel cord break. Replace always.
Belt rusted/corrod rusted/corroded. ed. Replace always.
Coating damaged. Transversal breaks. Replace whether there are more than five breaks per meter.
Steel wire break. Replace whether there are more than three broken wires in 20 mm.
Edge of the belt damaged. External steel cord visible. Replace always.
Coating damaged. Belt punched by an object. Replace always.
Coating damaged. Longitudinal breaks. Replace always.
V shaped profile damaged or worn out affecting to the belt guidance. Replace always. Rust due to belt wear. Replace always.
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SCHINDLER SCH-3300 Release 4
According with the manufacturer instructions, belts have a lifespan of a certain number or runs or 15 years from the manufacturing date. The number of runs for replacement depends on both the sheave diameter and the suspension: Traction sheave diameter
Number of runs for replacement
72 mm.
1.000.000
87 mm.
3.000.000
107 mm.
1.000.000
125-150 mm.
3.000.000
The number of runs at the moment of belts replacement must be written down in the maintenance book of the lift. It can be checked in a runs counter placed in the cabinet or through the embedded service tool in menu 40 (configuration), CF11PA1 (trip counter). It is shown in runs x 100 (i.e: 1200 means 120.000 runs).
-000
4
0 1
Car travels to the floor where landing panel is located and remains out of service with front door opened
↑ … ↑
- 0 0 0 10
- 0 0 0
- 0 0 0
40
40
- 0 0 0 _ _ ↑ … ↑ - 0 0 0 _ _
CF
CF
0 1
11
↑
0
40
- 0 0 0 _ _ PA
- 0 0 0 1
- 0 0 0 _ _
0 1
VLXXXXXX
XXXXXX = runs (1= 100, i.e 000040 = 4.000 runs)
Once the number of runs has been be en checked, the process for goin going g back to the main screen is as follows: follows:
- 0 0 0 _ _ ESC - 0 0 0 _ _ ESC - 0 0 0 _ _ ESC - 0 0 0 VLXXXXXX
PA
0 1
↑
- 0 0 0 40
CF
0
11
- 0 0 0 40
40
1
ESC
-000
4
0 1
The lifespan of the belts could be expanded if STM Monitoring device were available. If this is your situation, please get in contact with EMEA Field Service department (
[email protected]).
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The manufacturing date of the belt can be checked on the rear side of the belt:
MEGADYNE
PV90S
Vers4
XXXX XXXX XX104 DO NOT CRIMP DO NOT LUBRICATE LUBRICATE XX
Manufacturing day Manufacturing month Manufacturing year
For older models of belts, the manufacturing date is shown in a slightly different way: MEGADYNE PVXX-2.5S-XX-XX
XXXX XX1XX DO NOT CRIMP DO NOT LUBRICATE XXXXXX
Day of the week ((1…7 1…7 = Mon…Sun) Week within the year (1…52) Year (04…99)
2.
HOW TO CHECK THE LOAD WEIGHING DEVICE
Embedded service tool gives the possibility of checking the load in car in real time:
-000
4
- 0 0 0
0 1
↑ … ↑
10
Car travels to the floor where landing panel is located and remains out of service with front door opened
- 0 0 0
- 0 0 0
40
40
- 0 0 0 _ _ ↑ … ↑ - 0 0 0 _ _
CF
0 1
CF
↑
0
40
- 0 0 0 _ _
95
- 0 0 0
XX
1
XX = load in car (1= 10 Kg, i.e 40 = 400 Kg)
Once load has been checked follow the process below for going back to the main screen:
- 0 0 0 _ _ XX
ESC
- 0 0 0 _ _ ESC - 0 0 0 CF
95
40
1 ↑
- 00 0 0 4
0
- 00 0 0 4
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ESC
4-000
0 1
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NON OTIS FIELD MANUAL BASIC MAINTENANCE TASKS
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BMT
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3. TEST OF MANUAL RESCUE OPERATION The manual rescue procedure is described in a sticker on the cover of the maintenance panel. Please, follow these instructions in case of doubt.
The rescue operation is performed by an electric device called PEBO (Pulse Electromagnetic Brake Operation) which opens and closes the brake in short intervals. The button and switch used for this operation are located on SEM board in maintenance panel. For safety reasons, in case of overspeed contact in governor is engaged, rescue operation is not possible. 1. Make a call for sending the car to the top landing. Leave the car to open and close the doors in order to be sure there are no passengers in car. 2. Put the lift in ERO mode and move the car downwards to an out of landing position (blue led LUET is off). 3. Disconnect the main switch (JH)
2
4
6
N
JH
OFF 1
3
5
N
DEM
4. Put the manual rescue switch (JEM) in ON position. 5. Press the manual rescue button (DEM) and keep ke ep it pressed. Voltage pulses are sent for opening the brake at three seconds intervals. Car will move by unbalance. 6. Once the car reaches the floor level, the blue led LUET will light and car doesn’t move any more.
DEM
LUET
7. Release the DEM button and put the JEM switch in OFF position. The lift will perform a correction run.
4. TEST OF AUTOMATIC RESCUE OPERATION OPERATION Automatic rescue operation is included as standard in Schindler S chindler 3300 product. When a power failure happens, the car must be moved at reduced speed to the nearest landing in the favorable sense of unbalance. 1. Make a call for sending the car to the top landing. Leave the car to open and close the doors in order to be sure there are no passengers in car. 2. Put the lift in ERO mode and move the car downwards to an out of landing position (blue led LUET is off). 3. Switch the power off by disconnecting d isconnecting the main switch (JH). 4. Place a shunt between the pins 6 and 7 on LDU connector of SEM board. Put the lift in NORMAL mode.
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5. After approx. 30 seconds, the car should fully close the doors and move upwards at a very reduced speed (depending on the distance, it could take minutes to reach the nearest landing). When the nearest landing is reached (led LUET is ON), doors fully full y open and lift stays out of service with doors op opened. ened. 6. Remove the shunt and switch the power on by connecting conn ecting the main switch (JH). The lift will close the doors and will perform a correction run.
5. TEST OF EMERGENCY CAR LIGHT LIGHT AND ALARM In SCH-3300, the emergency car light is the alarm button illumination. 1. Make a call for sending the car to the top landing. Leave the car to open the doors and then turn off the car light by disconnecting SIL switch. Check alarm button is illuminated. 2. Press the alarm push button and check che ck communication with call center is established. 3. Reconnect SIL and check the car light turns on again.
6. TEST OF CAR SAFETY GEAR WITH EMPTY CAR AND SLOW SPEED 1. With car in idle, go into menu 20 of the embedded service tool:
-000
4
↑
- 0 0 0
01
10
- 0 0 0
- 0 0 0
20
20
Car will move up to the landing where maintenance panel is located (usually the top landing) and will remain with door opened. Display will show:
↑
0
- 0 0 0 20
1
- 0 0 0 _ _ _ _
2. Get access to the Safety gear test: Use the Up/Down arrows of the embedded service tool until the submenu 75 (safety gear test) is shown and press Enter.
- 0 0 0 _ _ _ _
↑
- 0 0 0 _ _ 75
“1” is shown in the bottom right corner of the screen. Car closes the doors (safety chain closed and asses asses to the hase 2.
- 0 0 0 _ _
- 0 0 0
75
75
3. Press and hold the Down button of the ERO box and press ENTER. Safety chain fully closes, car moves and 75 flashes in the screen. Once the tripping speed (0,30 m/s) is reached, a beep
1
0 3 0 75
sounds. bepress in a DBV position that allows push button on access toWhen top ofcar the to car, SMIC board. board.
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Switch to ERO. Safety chain opens in the last checking point (ISK).
ERO
2
- 0 0 0 75
_ 2
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4. If test finished successfully, the screen will show: If a “0” is shown instead of “1”, test has failed. failed.
- 0 0 0 _ _ 75
1
5. Exit from the tests menu and go back to the main screen:
- 0 0 0 _ 75
1
_ ESC
- 0 0 0 _ _ ESC - 0 0 0 _ _ 75 20 1
↑
- 0 0 0 _ _
- 0 0 0 _ _
20
20
0
ESC
6. Open the landing door and check visually the position of the car. Close the door and try to move the car in ERO mode in down direction. Check that even when the screen shows a speed different to cero the car doesn’t move (it move (it could be necessary to put the lift in open loop: in menu 10, set option 102 to 1). 7. Switch to Normal. Check that safety chain is opened (at least one o off the asterisks is off). 8. Disengage the car by switching to ERO and moving the car in up direction. 9. Reset the safety contacts: KF switch (safety gear in car) is located at the bottom of the car so move the car down in ERO mode to a position where switch can be reached from the pit. Check also in the pit that the switch of the governor tension device is in normal position. Resetting KBV switch (governor overspeed contact) will require shunting temporarily the contact (shunt in SMIC board, KBV.1-KBV.2) for getting access to the governor in Inspection mode. 10. Remove the shunt and put pu t back the lift in normal operation. After a correction run, car should be in id idle le ready for attending calls.
Warning: If safety gear test or safety switches performance is not compliance, investigate root cause and correct the issue before turning the car over to the customer.
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7. TEST OF FINAL LIMITS (KNE) Test of up limit switch 1. With car in idle, go into menu 20 of the embedded service tool:
-000
4
↑
- 0 0 0
01
10
- 0 0 0
- 0 0 0
20
20
Car will move up to the landing where maintenance panel is located (usually the top landing) and will remain with door opened. Display will show:
↑
0
- 0 0 0 20
1
- 0 0 0 _ _ _ _
2. Get access to the up final limit test: Use the Up/Down arrows of the embedded service tool until the submenu 88 (KNE-U test) is shown and press Enter.
- 0 0 0 _ _ _ _
↑
- 0 0 0 _ _ 88
When “1” is shown, press Enter again.
Car closes the doors (safety chain closed) and moves upwards at reduced speed.
- 0 0 0 _ _ 88
Once limit switch is activated and safety chain opens, test finishes. If it is successful, “1” is shown.
_ -- 0 0 0 0 0 0 _ _
-0 0 1 0 0 0 88 75
1
2
88 75
1 2
If “0” is shown instead of “1”, it means the test has failed. A possible cause is counterweight hit the buffer before the limit switch activation. If this is the situation, check the clearance under counterweight. 3. Exit from the Test menu and go back to the main screen. 0 0 0
-
88
_ _ 1
ESC
-
0 0 0
_ _ ESC - 0 0 0 _ _ 88 20 1
↑
- 0 0 0 _ _
20
0
- 0 0 0 _ _
20
3. Shut the power off, open the door with the triangular key and check the distance between the car door sill and the landing door sill. A distance too short (lower than 35 mm) could cause callbacks. 4. Switch the power on and move the lift in Down direction in ERO mode until the car is below the top landing level (it can be checked with LUET led). Then, put the lift back in Normal operation. After a correction run, car should be in idle ready for attending calls.
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Test of down limit switch
1. Follow the steps 1 and 2 of the previous test but going into submenu 89 (KNE-D test) instead of 88. Car will travel to the bottom floor and stays with doors closed. LCD screen shows:
2. Press ENTER. The car will automatically move downwards at reduced speed until the limit switch is activated. Screen will show:
-
0 0 0 89
1
- 0 0 0 _ _ 89
1
If “0” is shown instead of “1”, it means the test has failed. A possible cause is counterweight hit the buffer before the limit switch activation. If this is the situation, check the clearance under counterweight. 3. Exit from the test menu:
- 0 0 0 _ _ 89
ESC
- 0 0 0 _ _ ESC - 0 0 0 _ _ 89
1
20
↑
1
- 0 0 0 _ _
- 0 0 0 _ _
20
20
0
ESC
4. Shut the power off, open the bottom landing door with the triangular key and check the distance between the car door sill and the landing door sill. A distance too short (lower than 35 mm) could cause callbacks. 5. Switch the power on and move the lift in Up direction in ERO mode until the car is above the bottom landing level (it can be checked c hecked with LUET led). Then, put the lift back in Normal operation. After a correction run, car should be in idle ready for attending calls.
8. BRAKE TEST: EMPTY CAR UPWARDS STOPPING DISTANCE 1. 1. With car in idle, go into menu 20 of the embedded service tool:
-000 4
↑
- 0 0 0 01
10
- 0 0 0
- 0 0 0
20
20
Car will move up to the landing where maintenance panel is located (usually the top landing) and will remain with door opened. Display will show:
↑
0
- 0 0 0 20
1
- 0 0 0 _ _ _ _
2. Get access to the brake stopping stopp ing distance upwards test: Use the Up/Down arrows of the embedded service tool until the submenu 15 (brake stopping distance upwards test) is shown and press Enter.
- 0 0 0 _ _ _ _
↑
- 0 0 0 _ _ 15
When “1” is shown, press Enter again. Car closes the doors and moves at nominal speed until the bottom landing and remains with doors closed. “2” at the bottom right corner means lift is ready for test.
- 0 0 0 _ _ 15
1
_ -- 0 0 0 0 0 0 _ _
-00 0 99 99 75 15 15
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88 75 15
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3. Press Enter. 15 blinks and the car travels upwards at nominal speed. Two meters below KSE-U position an emergency stop will be automatically performed. Open the top landing door and check the car is still
-
below the KSE-U position. 4. Exit the menu by pressing ESC several times until the main screen is shown. The lift will perform a correction run. ↑ _ _ _ _ ESC _ _ ESC 0 0 0 0 0 0 0 0 0 0 0 0 _ _ 0 0 0 _ _ ESC
-
15
1
-
15
20
-
1
20
-
20
0
9. ADHERENCE TEST (Car in up direction and counterweight on its buffers). 1. Send the lift to the top landing and confirm there are no u users sers in car. 2. Place a paper attached with tape to car door column just over the sill and in such a way wa y that it is visible from the landing with doors closed. 3. Switch to ERO mode. 4. Check the distance from the paper to the landing door sill. It must be less than 170 mm for lifts at 1 m/s 5. Move the car downwards in ERO mode until LUET led turns off and switch back to Normal mode. Lift will perform a correction c orrection run.
10. RUN TIME LIMIT TEST (DDP) 1. Access to the test menu (20).
-000
4
01
- 0 0 0 10
↑
- 0 0 0
- 0 0 0
20
20
Car will move up to the landing where maintenance panel is located (usually the top landing) and will remain with door opened. Display will show:
↑
0
- 0 0 0 _ _
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_ _
- 0 0 0 20
1
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- 0 0 0 _ _
2. Select menu 37 and start the test pressing ENTER button:
↑
_ _
- 0 0 0 _ _
- 0 0 0 _ _ 37
37
3. The car closes the doors and travels downwards at a very reduced speed (0,10 m/s). During the travel, the screen shows sho ws in the bottom line “37” flashing and 20 (the duration of the test).
0 10 37
4. After 20 seconds, if the car has not reached a landing, an emergency stop is performed and an error related to run time limit is stored in the error log. The screen shows
- 0 0 0 37
1
20
1
5. Exit the test menu and reset the error by pressing the reset button on SCPU board.
-
0 0 0
37
ESC
1
0 0 0
-
_ _ ESC - 0 0 0 _ _ 37 20 1
↑
- 0 0 0 _ _
20
- 0 0 0 _ _
20
0
11. ONE SHOE BRAKING TEST UPWARDS UPW ARDS In order to perform this test, a set of special connectors conne ctors called MGBT is required. Normally, Schindler leaves this item in the landing cabinet. It is formed by two connectors, TEST-MGB TEST -MGB and TESTMGB1 for testing each of the brake shoes. 1. Access to the test menu (20).
-000
4
01
- 0 0 0 10
↑
- 0 0 0
- 0 0 0
20
20
Car will move up to the landing where maintenance panel is located (usually the top landing) and will remain with door opened. Display will show:
↑
0
- 0 0 0 _ _
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_ _
- 0 0 0 20
1
ESC
NON OTIS FIELD MANUAL
OTIS - EMEA
BASIC MAINTENANCE TASKS
LIFT MAINTENANCE
BMT
Version: 1.0 Date : Dic-2017 Page : 17/19
SCHINDLER SCH-3300 Release 4
2. Get access to the one shoe brake upwards test: Use the Up/Down arrows of the embedded service tool until the submenu 65 (one shoe brake upwards test) is shown and press Enter.
- 0 0 0 _ _ _ _
↑
Car closes the doors (safety chain closed) and travels to the bottom landing remaining with doors closed. Test passes to the phase 2.
- 0 0 0 _ _
- 0 0 0
65
65
2
3. Plug the test connector on on the SEM board of the landing panel. Plug TEST-MGB on the MGB-T connector of the SEM board in the landing panel and press ENTER. The presence of the MGB-T connector is checked and, if detected, test passes to the phase 3.
Press ENTER. The car travels upwards. 65 is blinking on the screen. Once nominal speed is reached, “1” is shown (65 is still blinking).
MGB-T
+
- 0 0 0 65
2
- 0 0 0 65
0 1 0 65
3
0 99 65
1
Warning: Check LUET led immediately after plugging the TEST-MGB connector. If it turns off it means brake is not able to hold the car on its position with one only shoe and car is moving up by unbalance. If this is the situation, quickly remove the TEST-MGB connector and leave the lift out of service.
4. 2 meters below the KSE-U position and emergency stop is triggered. System waits until MGB-T connector is removed. Screen shows:
- 000
65
4
5. Remove the connector TEST-MGB and press ENTER. 6. System checks the car has stopped before reaching the KSE-U position. In this case, test is considered successful and screen shows
- 0 0 0 65
1
7. Exit the test menu.
- 0 0 0 65
ESC
1
- 0 0 0
ESC
65
↑
- 0 0 0 20
1
- 0 0 0 20
- 0 0 0 0
8. Repeat the test with the TEST-MGB1 connector for testing the other brake shoe.
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ESC
NON OTIS FIELD MANUAL
OTIS - EMEA LIFT MAINTENANCE
BMT
BASIC MAINTENANCE TASKS
Version: 1.0 Date : Dic-2017 Page : 18/19
SCHINDLER SCH-3300 Release 4
C. BASIC CALLBACKS SOLUTION 1. HOW TO CHECK THE SAFETY CHAIN FROM LANDING LANDING PANEL Safety chain contacts in the landing panel are connected to SMIC board. All the safety chain contacts in car (including car door lock contact) are connected in series so they cannot be checked independently from the landing panel. The safety chain voltage is 24V with safety chain closed and 60V when it is opened. The reference point is 0Vdc (i.e LDU.5). The possible verifications are as follows: 1. KSS.1 Beginning of safety chain. IUSK checking checking point. 2. KSS.2 = SKS.1 Slack belt contact. 3. SKS.2 Pit safeties (Stop, ladder, governor tensioner). ISPT checking point. 4. SKS.3 Hoistway doors locks. RTS checking point. 5. SKC.1 Beginning of safety chain in car (including car door lock). 6. SKC.4 = KBV.1 End of safety chain in car (including car door lock). 7. KBV.2 = ESE.2 Governor overspeed contact (car and counterweight, if exists). 8. ESE.3 = SEM.5 Stop and ERO switches (bridged to ESE.2 if XESE plug is connected). 9. SEM.6 Emergency rescue contacts. End of safety chain. ISK checking point.
There is a sticker on the cover of the landing panel showing the main contacts of the safety chain
2. HOW TO RESET FATAL ERROR There are some faults that, even when the cause of the error has b been een cleared, leave the lift out of service. Some of them require a reset to be performed on SCPU board. Some others require a Fatal Error Clearing Process through the embedded service tool:
-000
4
0 1
- 0 0 0
- 0 0 0
- 0 0 0
10
101 1 0
101 1 0
↑
0
- 0 0 0
- 0 0 0
- 0 0 0
10 011 11
101 0 1 0
0 101 1
EMEA FIELD SERVICE, SUPPORT TO NOE
- 0 0 0 10 1 01
0
1
Reset SCPU
NON OTIS FIELD MANUAL
OTIS - EMEA
BASIC MAINTENANCE TASKS
LIFT MAINTENANCE
BMT
Version: 1.0 Date : Dic-2017 Page : 19/19
SCHINDLER SCH-3300 Release 4
3. HOW TO RESET THE LIFT FROM FROM TOP OF THE CAR In order to prevent the mechanic to get trapped on top of the car when a failure happens while travelling on inspection mode, a procedure for reset the lift from top of the car has been implemented in software versions later than 9.56. The procedure is as follows: with lift in Inspection mode, press STOP on inspection box and then press both Up and Down buttons at the same time and hold for a few seconds. Reset of SCPU board is performed.
4. HOW TO CHECK THE LIFT STATUS STATUS On the lcd display, while being in the main screen, two d digits igits at the bottom right corner show the status of the lift. The meaning of these digits is according with the following table:
-000
4
0 1
Two digits show the status of the lift
Digits
Status
Digits
Status
00
Out of Service Operation
56
Hoistway Access Control
01
Passenger Travel Operation
57
Test Travel
02
Independent Operation
58
Test Mode
03
Fire Operation
59
Learn Travel
04
Firefighter Operation
60
Inspection Preparation Travel
05
Emergency Power Operation
61
Overspeed Governor Reset Travel
06
Earthquake Operation
63
Operation with Disabled Car Load Monitoring
07
Emergency Medical Technician
70
Elevator Recovery
08
Sprinkler Operation
71
Elevator Temperature Recovery
09
Water in Pit Operation
72
Elevator Car Position Recovery
10
Attended Passenger Travel Operation
73
Elevator Door Position Recovery
11
Passenger Travel without Load Monitor
74
Elevator Backup Power Recovery
37
No Operation due to Stop in Car
80
Stop Switch
38
No Operation due to Stop in Car Firefighter
81
Stop Switch Top of the Car
39
No Operation due to Car Overload
82
Stop Switch Machine Room
40
No Operation due to Invalid Configuration Data
85
Stop Switch Hoistway End
41
No Operation due to Invalid Hoistway Image
86
Stop Switch Pit
42
No Operation due to LMS Configuration
89
No Operation due to Disabled Monitor
50
Service Technician Visit
90
Elevator Unknown State
51
Installation Travel
91
Elevator Startup
52
Configuration Mode
95
No Operation due to Power Down
53
Insp. In Machine Room
98
Elevator Breakdown
54
Insp. Top of the Car
99
Elevator Breakdown Persistent
55
Insp. In Car
EMEA FIELD SERVICE, SUPPORT TO NOE
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