Scenic II PT 6 Electrical

8

Electrical equipment 80A

BATTERY

80B

HEADLIGHTS

80C

XENON BULBS

81A

REAR LIGHTING

81B

INTERIOR LIGHTING

81C

FUSES

82A

ENGINE IMMOBILISER

82B

HORN

82C

ALARM

83A

INSTRUMENT PANEL

83C

ON-BOARD TELEMATICS SYSTEM X84, and J84

77 11 322 102

FEBRUARY 2009

"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."

Edition Anglaise

All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.

© Renault s.a.s 2008

83D

CRUISE CONTROL

84A

CONTROL - SIGNALS

85A

WIPING - WASHING

86A

RADIO

86B

CAR PHONE

87B

PASSENGER COMPARTMENT CONNECTION UNIT

87C

OPENING ELEMENT MANAGEMENT

87D

ELECTRIC WINDOWS - SUNROOF

87F

PARKING DISTANCE CONTROL

87G

ENGINE COMPARTMENT CONNECTION UNIT

88A

WIRING HARNESS

88C

AIR BAG AND PRETENSIONERS

X84, and J84 77 11 322 102

FEBRUARY 2009

"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."

Edition Anglaise

All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.

© Renault s.a.s 2008

Scénic II - Section 8

Scénic II - Section 8 ContentsPage

Contents Page

80A

BATTERY Battery: Precautions for repair

80A-1

Battery : Removal - Refitting

80A-2

Battery tray: Removal Refitting

80B

80B

80A-10

HEADLIGHTS Headlight adjustment front sensor: Removal - Refitting

80B-45

Headlight adjustment rear sensor: Removal - Refitting

80B-46

Xenon headlight high voltage unit: Removal - Refitting

80B-48

HEADLIGHTS 80C Headlight: List and location of components Front headlight: Removal Refitting Front headlight: Adjusting Halogen bulb: Removal Refitting

80B-1 80B-7 80B-10 80B-13

XENON BULBS Xenon bulb: List and location of components

80C-1

Xenon headlight: Removal Refitting

80C-5

Xenon headlights: Adjustment

80C-6

Xenon bulb: Removal Refitting

Remote headlight adjustment motor: Removal Refitting

80B-31

Halogen headlight: Removal - Refitting

80B-33

Halogen headlight: Adjustment

80B-37

Rear light on wing: Removal - Refitting

81A-1

Front fog light: Removal Refitting

80B-41

Rear light bulb: Removal Refitting

81A-4

Side indicator: Removal Refitting

80B-42

Third brake light: Removal Refitting

81A-6

Number plate light: Removal - Refitting

81A-8

Remote headlight beam adjustment actuator: Removal - Refitting

80B-43

81A

80C-10

REAR LIGHTING

Contents

81B

INTERIOR LIGHTING

82A

ENGINE IMMOBILISER

Interior lights: List and location of components

81B-1

Starting aerial: Removal Refitting

82A-6

Courtesy light: Removal Refitting

81B-4

Remote door locking control battery: Removal - Refitting

82A-8

Interior lighting

81B-6

Courtesy light

81B-7 82B

Vanity light: Removal Refitting

81B-8

Lower door light: Removal Refitting

81B-9

Glovebox light: Removal Refitting

81B-10

Luggage compartment light: Removal - Refitting

81B-11

Floor flap switch: Removal Refitting

81B-12

Centre console light: Removal - Refitting

81B-13

HORN Horn: Removal - Refitting

82C

ALARM Alarm: List and location of components

83A

83A-1

FUSES Fuses: List and location of components Passenger compartment fuse and relay box: Removal - Refitting Additional fuse and relay box: Removal - Refitting

82A

82C-1

INSTRUMENT PANEL Instrument panel: Removal Refitting

81C

82B-1

83C

ON-BOARD TELEMATICS SYSTEM

81C-1

81C-4 81C-5

ENGINE IMMOBILISER Immobiliser system: List and location of components

82A-1

Start button: Removal Refitting

82A-2

Steering column electric lock: Removal - Refitting

82A-3

Card reader: Removal Refitting

82A-5

Navigation: List and location of components

83C-1

Navigation computer: Removal - Refitting

83C-7

Navigation interface unit: Removal - Refitting

83C-9

Multimedia network interface unit: Removal - Refitting

83C-10

Central control: Removal Refitting

83C-11

Navigation speaker: Removal - Refitting

83C-13

Contents

83D

84A

CRUISE CONTROL Cruise control / speed limiter: List and location of components

83D-1

Switch: Removal - Refitting

83D-2

Steering wheel switch: Removal - Refitting

83D-4

CONTROL - SIGNALS Under steering wheel control assembly: List and location of components Steering wheel controls assembly: Removal Refitting Wiper switch: Removal Refitting Indicator lighting switch: Removal - Refitting Hazard warning lights switch and central locking: Removal - Refitting

85A

85A

84A-1

84A-4 84A-7 84A-10

84A-12

Lighting dimmer: Removal Refitting

84A-13

Door mirror control switch: Removal - Refitting

84A-14

Heated rear screen: Repair

84A-15

WIPING - WASHING Wipers and washer: List and location of components Windscreen wiper blade: Removal - Refitting Windscreen wiper arm: Removal - Refitting Windscreen wiper mechanism: Removal Refitting

85A-1 85A-5 85A-6

85A-7

86A

WIPING - WASHING Windscreen wiper motor: Removal - Refitting

85A-10

Rear screen wiper arm: Removal - Refitting

85A-12

Rear screen wiper motor mechanism: Removal Refitting

85A-13

Rear screen wiper motor: Removal - Refitting

85A-16

Rain and light sensor: Removal - Refitting

85A-20

Windscreen washer pump: Removal - Refitting

85A-22

Headlight washer pump: Removal - Refitting

85A-24

Headlight washer jet: Removal - Refitting

85A-25

Windscreen washer jet: Removal - Refitting

85A-26

Rear screen washer jet: Removal - Refitting

85A-27

Windscreen washer bottle: Removal - Refitting

85A-28

RADIO Audio equipment: List and location of components

86A-1

Car radio: Removal Refitting

86A-12

Tuner-amplifier: Removal Refitting

86A-15

Radio aerial: Removal Refitting

86A-19

Tweeter: Removal - Refitting

86A-20

Front speakers: Removal Refitting

86A-21

Rear speakers: Removal Refitting

86A-22

Contents

86A

87C

RADIO CD changer: Removal Refitting

86A-23

Display: Removal - Refitting

86A-24

Radio control satellite: Removal - Refitting

86A-26

Offset multimedia socket: Removal - Refitting

86A-27 87D

86B

CAR PHONE Mobile phone: List and location of components Computer: Removal Refitting

86B-3

Hands-free microphone: Removal - Refitting

86B-4

Telephone aerial: Removal Refitting Telephone control on steering wheel Removal Refitting

87B

86B-1

86B-7

86B-8

PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting

Rear screen opening switch: Removal - Refitting

87C-11

Lock motor for the fuel filling compartment: Removal Refitting

87C-12

ELECTRIC WINDOWS - SUNROOF Electric window: List and location of components

87D-1

Electric sunroof: List and location of components

87D-3

Front electric window switches on driver's door Removal - Refitting

87D-4

Front electric window switch on the passenger door: Removal - Refitting

87D-6

Rear electric window switch: Removal - Refitting

87D-7

Child safety switch: Removal - Refitting

87D-8

Sunroof switch: Removal Refitting

87D-9

Sunroof opening motor Removal - Refitting

87D-10

87B-1

87F 87C

OPENING ELEMENT MANAGEMENT

PARKING DISTANCE CONTROL

OPENING ELEMENT MANAGEMENT

87C-1

Parking proximity sensor: List and location of components

87F-1

Opening aerial: Removal Refitting

87C-5

Parking proximity sensor switch: Removal - Refitting

87F-5

Tailgate opening switch: Removal - Refitting

87C-8

Parking proximity sensor buzzer: Removal - Refitting

87F-6

Tailgate locking switch: Removal - Refitting

87C-9

Door management: List and location of components

Contents

87F

PARKING DISTANCE CONTROL Proximity radar Removal Refitting Parking proximity sensor computer: Removal Refitting

87G

Protection and Switching Unit: Removal - Refitting

88C

87F-10

87F-12

ENGINE COMPARTMENT CONNECTION UNIT Engine accessories unit: Removal - Refitting

88A

88C

87G-1 87G-3

WIRING HARNESS Computers List and location of components

88A-1

Diagnostic socket: List and location of components

88A-2

Headlining wiring: Removal Refitting

88A-3

AIR BAG AND PRETENSIONERS Airbag and Pretensioners: List and location of components

88C-1

Airbag and Pretensioners: Precautions for repair

88C-4

Airbags and pretensioners: Recycling - Destruction

88C-5

Airbag computer: Removal Refitting

88C-7

Driver's front airbag: Removal - Refitting

88C-11

Passenger front airbag: Removal - Refitting

88C-13

Front (chest) side airbag: Removal - Refitting

88C-16

AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting

88C-18

Side impact sensor: Removal - Refitting

88C-23

Inhibitor switch: Removal Refitting

88C-25

Front lap belt pretensioner: Removal - Refitting

88C-26

Front buckle pretensioner: Removal - Refitting

88C-29

Rear pyrotechnic inertia reel: Removal - Refitting

88C-31

Seat runner switch: Removal - Refitting

88C-34

BATTERY Battery: Precautions for repair

80A

People nearby are at risk (exploded fragments, acid splashes). Acid splashes are dangerous. They also damage clothing.

IMPORTANT To avoid any risk of damaging the systems, apply the safety and cleanliness instructions and operation recommendations before carrying out the repair (see Battery: Check) (80A, Battery).

Safeguarding against the danger of explosion, which can be caused by handling a battery carelessly, must be taken very seriously.

IMPORTANT

I - SAFETY

To avoid all risk of sparks, ensure that all electrical consumers are fully switched off.

1 - DANGER: RISK FROM ACID LINKED TO HANDLING

When a battery is being charged inside a building, switch off the charger before connecting or disconnecting the battery.

Sulphuric acid is a highly aggressive and toxic substance which corrodes most metals.

Do not place any metallic items on the battery as this may create a short circuit across the terminals.

When handling batteries, it is very important to take the following precautions:

Never hold a naked flame, welding gun, blowtorch, cigarette or lighted match near to a battery.

- protect your eyes by wearing goggles, - wear acid-proof gloves and clothing.

II - GENERAL RECOMMENDATIONS IMPORTANT

WARNING

A battery contains sulphuric acid, a dangerous substance.

These vehicles are equipped with a battery with low water consumption. Topping up the electrolyte is therefore prohibited.

If acid splashes on to your clothing, rinse all contaminated areas thoroughly in water. If it comes into contact with the skin or eyes, seek medical attention.

WARNING Before disconnecting the battery:

2 - DANGER: RISK OF EXPLOSION LINKED TO CHARGING AND TO INCORRECT TIGHTENING OF THE TERMINALS.

- wait for the motor-driven fan assembly to stop, - wait for the computer to finish saving (1 minute).

IMPORTANT WARNING

To prevent damaging the battery or even causing it to explode, do not place any heat sources or create any sparks near a charging battery.

Some vehicles are only fitted with « TB » (low height) batteries. To avoid damaging the bonnet, only refit a battery which is identical to the battery originally fitted.

WARNING Incorrect tightening could cause heating of contacts, starting or charging faults, sparking, or could cause the battery to explode. When a battery is charging, oxygen and hydrogen are produced. The mixture of these two gases is explosive. The smallest of sparks or heat sources can cause an explosion. The explosion is so strong that the battery can shatter and spray the acid into the surrounding atmosphere.

80A-1

BATTERY Battery : Removal - Refitting

80A

Negative battery terminal since 10/01/05 Tightening torquesm protective fuse wiring nut

5 Nm

positive battery terminal nut

6 Nm

battery bracket bolt

12 Nm

negative battery terminal nut

6 Nm

stud nuts on the negative battery terminal

6 Nm

battery cover bolts

5 Nm

Note: 114339

There are two types of battery terminal depending on the date of vehicle manufacture: IMPORTANT

- vehicle manufactured before 10/01/05 : procedure 1,

Consult the safety and cleanliness advice and operation recommendations before carrying out any repair.

- vehicle manufactured since 10/01/05 : procedure 2.

(see 8 0 A , Battery, Battery: Precautions for repair, page 80A-1) . Negative battery terminal before 10/01/05

REMOVAL (PROCEDURE 1) NEGATIVE BATTERY TERMINAL BEFORE 10/01/05

114340

114340

a Negative battery terminal before 10/01/05.

80A-2

BATTERY Battery : Removal - Refitting I - REMOVAL PREPARATION OPERATION

80A

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Switch off the ignition.

1 - Disconnection

WARNING Before disconnecting the battery: - wait for the motor-driven fan assembly to stop, - wait for the navigation system to shut down after cutting the + after ignition feed (approximately 1 minute).

WARNING The visual indicator cannot be considered reliable in After-Sales; do not use it to determine the state of the battery. 101253

a Note: Before disconnecting the wiring from the negative terminal, mark the position of the wires. a Remove: - the stud nuts (2) from the negative battery terminal, - the nut (3) from the negative battery terminal, - the negative battery terminal. 2 - Removal

101252

a Remove (depending on country): - the bolts (1) from the battery cover, - the battery cover. Note: Do not add the battery cover if the vehicle is not fitted with one originally. 101253

a Remove the cover (4) from the positive battery terminal.

80A-3

BATTERY Battery : Removal - Refitting

80A

3 - Replacement a Check that the battery needs replacing (see Technical Note 6014A, Checking the charging circuit, 16A, Starting-charging, Checking the charging circuit: Tests). a Remove the protective battery cover.

REFITTING (PROCEDURE 1) I - REFITTING PREPARATION OPERATION a Check the battery (see Technical Note 6002A, Checking and charging batteries before delivering used vehicles and vehicles in After-Sales, Battery, 80A, Battery: Test). WARNING Poor contact may cause starting or charging faults, create sparks and cause the battery to explode.

101254

a Remove:

(see 80A, Battery, Battery: Precautions for repair, page 80A-1) .

- the wiring nut (5) from the protective fuse, - the protective fuse wiring. a Loosen the nut (6) from the positive battery terminal. a Remove the « positive terminal - protection fuse mounting » assembly.

II - REFITTING OPERATION FOR PART CONCERNED 1 - Replacement a Position the battery protective cover.

a Unclip the degassing pipe. 2 - Refitting a Position the battery in its housing. a Undo the positive battery terminal. a Push the positive battery terminal fully onto the battery terminal post.

101253

a Remove: - the battery clamp bolt (7) , - the battery bracket, - the battery.

80A-4

BATTERY Battery : Removal - Refitting

80A

3 - Connection

101253

a Loosen the negative battery terminal. Note: 101254

Ensure the positioning of the negative battery terminal bolt and square washer.

a Torque tighten the positive battery terminal nut (6 Nm) (8) . a Position the protective fuse wiring. a Torque tighten the protective fuse wiring nut (5 Nm) (9) . a Fit the positive terminal cover.

a Push the negative battery terminal fully onto the battery terminal post. a Torque tighten the negative battery terminal nut (6 Nm) (10) .

a Connect the degassing pipe.

WARNING

a Position the battery bracket.

To prevent premature loosening of the stud nuts on the negative terminal, refit a maximum of two terminals per stud and distribute the terminals over different studs.

a Torque tighten the battery clamp bolt (12 Nm).

a Torque tighten the stud nuts on the negative battery terminal (6 Nm) (11) .

80A-5

BATTERY Battery : Removal - Refitting III - FINAL OPERATION.

80A

REMOVAL (PROCEDURE 2) NEGATIVE BATTERY TERMINAL SINCE 10/01/05

101252

a Refit (according to the country):

114339

a Negative battery terminal since 10/01/05.

- the battery cover. - the battery cover bolts (12) ,

I - REMOVAL PREPARATION OPERATION a Switch off the ignition.

Note: Do not add the battery cover if the vehicle is not fitted with one originally.

WARNING

a Torque tighten the battery cover bolts (5 Nm) (12) .

Before disconnecting the battery:

a Engage clip (13) .

- wait for the motor-driven fan assembly to stop,

a When refitting the battery or each time it is disconnected, it may be necessary to carry out some basic operations, without using the diagnostic tool, so that the vehicle can operate correctly (see MR 372 Fault finding, 80A, Battery, Battery: Initialisation).

- wait for the navigation system to shut down after cutting the + after ignition feed (approximately 1 minute).

WARNING The visual indicator cannot be considered reliable in After-Sales; do not use it to determine the state of the battery.

80A-6

BATTERY Battery : Removal - Refitting

80A

II - OPERATION FOR REMOVAL OF PART CONCERNED 1 - Disconnection

101252

a Remove (depending on country): - the bolts (14) from the battery cover, - the battery cover. Note: Do not add the battery cover if the vehicle is not fitted with one originally.

114388

a Loosen the nut (15) from the negative battery terminal. a Remove: - the negative battery terminal, - the positive terminal cover (16) .

80A-7

BATTERY Battery : Removal - Refitting 2 - Removal

80A

REFITTING (PROCEDURE 2) I - REFITTING PREPARATION OPERATION a Check the battery (see Technical Note 6002A, Checking and charging batteries before delivering used vehicles and vehicles in After-Sales, Battery, 80A, Battery: Test). WARNING Poor contact may cause starting or charging faults, create sparks and cause the battery to explode. (see 80A, Battery, Battery: Precautions for repair, page 80A-1) . II - REFITTING OPERATION FOR PART CONCERNED 114241

1 - Replacement

a Loosen the nut (17) from the positive battery terminal.

a Position the battery protective cover.

a Remove the terminal.

2 - Refitting

a Unclip the degassing pipe.

a Position the battery in its housing.

a Remove:

a Undo the positive battery terminal.

- the battery clamp bolt (18) ,

a Push the positive battery terminal fully onto the battery terminal post.

- the battery bracket,

a Torque tighten the positive battery terminal nut (6 Nm).

- the battery.

a Fit the positive terminal cover.

3 - Replacement a Check that the battery needs replacing (see Technical Note 6014A, Checking the charging circuit, 16A, Starting-charging, Checking the charging circuit: Tests).

a Connect the degassing pipe. a Refit the battery bracket. a Torque tighten the battery bracket bolt (12 Nm).

a Remove the protective battery cover.

80A-8

BATTERY Battery : Removal - Refitting 3 - Connection

80A

III - FINAL OPERATION.

114388

a Loosen the negative battery terminal.

101252

a Refit (according to the country): - the battery cover.

Note:

- the bolts (20) from the battery cover,

Ensure the positioning of the negative battery terminal bolt and square washer.

Note:

a Push the negative battery terminal fully onto the battery terminal post. a Torque tighten the negative battery terminal nut (6 Nm) (19) .

Do not add the battery cover if the vehicle is not fitted with one originally. a Torque tighten the battery cover bolts (5 Nm) (20) . a Engage clip (21) . a When refitting the battery or each time it is disconnected, it may be necessary to carry out some basic operations, without using the diagnostic tool, so that the vehicle can operate correctly (see MR 372 Fault finding, 80A, Battery, Battery: Initialisation).

WARNING To prevent premature loosening of the stud nuts on the negative terminal, refit a maximum of two terminals per stud and distribute the terminals over different studs. a Torque tighten the stud nuts on the negative battery terminal (6 Nm).

80A-9

BATTERY Battery tray: Removal - Refitting

80A

Battery tray since 12/01/05 Tightening torquesm battery tray bolts wiring harness nut

21 Nm 8 Nm

Note: There are two types of battery tray depending on the date of vehicle manufacture: - vehicle manufactured before 12/01/05: procedure 1 - vehicle manufactured from 12/01/05: Procedure 2 Battery tray before 12/01/05

112659

REMOVAL (PROCEDURE 1) I - REMOVAL PREPARATION OPERATION a Remove the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

104556

80A-10

BATTERY Battery tray: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED

80A

REMOVAL (PROCEDURE 2) I - REMOVAL PREPARATION OPERATION a Remove the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . II - OPERATION FOR REMOVAL OF PART CONCERNED

104556

a Unpick the wiring harness (1) from the battery tray. a Remove: - the nut (2) from the wiring harness, 112659

- the bolts (3) from the battery tray.

a Disconnect the injection computer connectors (4) .

a Take out the battery tray.

F9Q or K9K or M9R a Disconnect the air flowmeter connector.

REFITTING (PROCEDURE 1) I - REFITTING OPERATION FOR PART CONCERNED

F9Q or K9K or M9R – F4R, and 776

a Fit the battery tray.

a Disconnect the turbocharger regulation solenoid valve connector.

a Refit the battery tray bolts. a Torque tighten the battery tray bolts (21 Nm). a Refit the wiring harness nut.

a Unclip:

a Torque tighten the wiring harness nut (8 Nm).

- the wiring harness (5) from the injection computer connector,

a Attach the wiring harness to the battery tray.

- the wiring harness (6) from the negative battery terminal, - the wiring harness (7) from the battery tray.

II - FINAL OPERATION. a Refit the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Remove:

80A-11

- the nut (8) from the wiring harness,

BATTERY Battery tray: Removal - Refitting - the bolts (9) from the battery tray. a Extract the battery tray fitted with the injection computer and its mounting.

REFITTING (PROCEDURE 2) I - REFITTING OPERATION FOR PART CONCERNED a Position the battery tray fitted with the injection computer and its mounting. a Refit the battery tray bolts. a Torque tighten the battery tray bolts (21 Nm). a Refit the wiring harness nut. a Torque tighten the wiring harness nut (8 Nm). a Clip: - the wiring harness to the battery tray, - the wiring harness to the battery negative terminal, - the wiring harness to the injection computer connector. F9Q or K9K or M9R – F4R, and 776 a Connect the turbocharger regulation solenoid valve connector.

F9Q or K9K or M9R a Connect the air flowmeter sensor connector.

a Connect the injection computer connectors. II - FINAL OPERATION. a Refit the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

80A-12

80A

HEADLIGHTS Headlight: List and location of components

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 1 I - LIST OF COMPONENTS

2 - Main beam headlights bulb

No.

Description

(1)

Dipped headlights bulb

(2)

Main beam headlights bulb

(3)

Side lights bulb

(4)

Indicator bulb

(5)

Front fog lights

(6)

Side indicator

(7)

Remote headlight beam adjustment motor

(8)

Remote headlight beam adjustment control

(9)

Headlight beam adjustment screw

(10)

Side adjusting wheel

103817

3 - Side lights bulb II - POSITION OF THE COMPONENTS 1 - Dipped headlights bulb

103815

103826

80B-1

HEADLIGHTS Headlight: List and location of components

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 1 4 - Indicator bulb

6 - Side indicator

103815

5 - Front fog lights

118470

7 - Remote headlight beam adjustment motor

103759

80B-2

103816

HEADLIGHTS Headlight: List and location of components

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 1 8 - Remote headlight beam adjustment control

10 - Side adjusting wheel

103166

9 - Headlight beam adjustment screw

103815

80B-3

103815

HEADLIGHTS Headlight: List and location of components

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 2 I - LIST OF COMPONENTS

2 - Main beam headlights bulb

No.

Description

(1)

Dipped headlights bulb

(2)

Main beam headlights bulb

(3)

Side lights bulb

(4)

Indicator bulb

(5)

Front fog lights

(6)

Side indicator

(7)

Remote headlight beam adjustment motor

(8)

Remote headlight beam adjustment control

(9)

Headlight beam adjustment screw

(10)

Side adjusting wheel

118765

3 - Side lights bulb II - POSITION OF THE COMPONENTS 1 - Dipped headlights bulb

118765

118765

80B-4

HEADLIGHTS Headlight: List and location of components

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 2 4 - Indicator bulb

6 - Side indicator

118765

5 - Front fog lights

118470

7 - Remote headlight beam adjustment motor

103759

80B-5

118766

HEADLIGHTS Headlight: List and location of components

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 2 8 - Remote headlight beam adjustment control

10 - Side adjusting wheel

103166

9 - Headlight beam adjustment screw

118766

80B-6

118766

HEADLIGHTS Front headlight: Removal - Refitting

80B

REMOVAL I - REMOVAL PREPARATION OPERATION XENON BULBS a IMPORTANT To prevent burns, wait until the « computer power unit » assembly has cooled before removing them.

IMPORTANT To prevent eye injuries: - do not look at a discharge bulb when lit (voltage when lit 20000 V), - do not light a bulb which has not been fitted into its headlight.

103622

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Remove: - the trim mountings (1) , - the trim (2) .

a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 370, 02, Lifting equipment).

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

1 - Removal

118457

a Remove the upper bolts (3) from the headlight.

80B-7

HEADLIGHTS Front headlight: Removal - Refitting

80B

2 - Replacement DOCUMENT PHASE 1

118456

a Remove the lower bolts (4) from the headlight. a Remove the headlight. a Disconnect the headlight connectors. a Remove the headlight.

103626

a Unclip the headlight absorber (5) . a Remove the headlight absorber.

DOCUMENT PHASE 2 a PHOTO a Remove: - the rivets (see MR 400 Bodywork, 40A, General information), - the absorber.

XENON BULBS a WARNING The bulb must be handled with care. The external conductor is very fragile and must not be damaged.

80B-8

HEADLIGHTS Front headlight: Removal - Refitting

80B

a WITHOUT XENON BULBS

WARNING To prevent any breakages, handle the bulb by its base. If you should touch the glass, clean it with alcohol and a lint-free cloth.

a Refit the bulbs (see 80B, Headlights, Halogen bulb: Removal - Refitting, page 80B-13)

WITHOUT XENON BULBS a Remove the bulbs (see 80B, Headlights, Halogen bulb: Removal - Refitting, page 80B-13)

XENON BULBS a Refit: - the xenon bulbs (see 80C, Xenon bulbs, Xenon bulb: Removal - Refitting, page 80C-10) ,

XENON BULBS

- the high voltage unit (see 80B, Headlights, Xenon headlight high voltage unit: Removal - Refitting, page 80B-48) .

a Remove: - the xenon bulbs (see 80C, Xenon bulbs, Xenon bulb: Removal - Refitting, page 80C-10) , - the high voltage unit (see 80B, Headlights, Xenon headlight high voltage unit: Removal - Refitting, page 80B-48) .

II - REFITTING OPERATION FOR PART CONCERNED a Connect the headlight connectors.

REFITTING

a Refit:

I - REFITTING PREPARATIONS OPERATION

- the headlight,

Replacement

- the headlight lower bolts, - the headlight upper bolts,

DOCUMENT PHASE 1 a Refit the headlight absorber.

- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection),

a Clip on the headlight absorber.

- the trim, - the trim mountings.

XENON BULBS

DOCUMENT PHASE 2

a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Refit: - the headlight absorber, - the absorber rivets (see MR 400 Bodywork, 40A, General information).

a Adjust the headlights (see 80B, Headlights, Front headlight: Adjusting, page 80B-10) .

80B-9

HEADLIGHTS Front headlight: Adjusting

Essential equipment

80B

DOCUMENT PHASE 2

headlight adjustment and checking tool

ADJUSTMENT I - ADJUSTMENT PREPARATION STAGE DOCUMENT PHASE 1 a Place the vehicle in a working area equipped with a two-post lift. Note: Check that the lift is on flat, horizontal ground. a Lift the vehicle (see Vehicle: Towing and lifting) (MR 370, 02, Lifting equipment). a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

103622

a Remove:

a Lower the vehicle.

- the trim rivets (1) ,

a Position the vehicle back on the ground.

- the trim (2) .

a Compress the suspension. a Check and inflate the tyres to the recommended pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres). a Check: - that the luggage compartment is empty, - that the headlights are clean. Note: Do not get into the vehicle throughout the operation. a Switch on the dipped headlights. Note: Do not apply the parking brake.

80B-10

HEADLIGHTS Front headlight: Adjusting

80B

III - OPERATION FOR ADJUSTMENT OF PART CONCERNED

WITHOUT XENON BULBS a Position the headlight beam remote adjustment control on 0.

DOCUMENT PHASE 1

XENON BULBS a Carry out the necessary operations before adjusting the xenon headlights (see Fault finding - Replacement of components) (MR 372, 80B, Headlights).

II - TEST OPERATION WITHOUT XENON BULBS a Place a headlight adjustment and checking tool in front of the vehicle and adjust it to -1.0%. 103622

XENON BULBS a Place a headlight adjustment and checking tool in front of the vehicle and adjust it to -1.3%.

a Use the headlight adjustment and checking tool to check the headlight beam adjustment (see the instructions for the equipment).

103854

a Using the headlight adjustment and checking tool : - adjust the headlight beam, using the screw (3) , - perform the lateral adjustment of the headlight, using the screw (4) .

80B-11

HEADLIGHTS Front headlight: Adjusting

80B

IV - FINAL OPERATION. DOCUMENT PHASE 2 DOCUMENT PHASE 1 a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

DOCUMENT PHASE 2 a Refit: - the trim, - the trim rivets.

118459

103854

a Using the headlight adjustment and checking tool : - adjust the headlight beam, using the screw (5) , - perform the lateral adjustment of the headlight, using the screw (6) .

80B-12

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1

REMOVAL

2 - side light bulbs:

REMOVAL PREPARATION OPERATION a Remove: - the windscreen washer bottle filler neck when working on the right-hand halogen headlight, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) when working on the lefthand halogen headlight. OPERATION FOR REMOVAL OF PART CONCERNED 1 - Indicator bulbs:

103815

a Remove: - the bulb holder (2) with the bulb by turning it a quarter of a turn clockwise. - the bulb from the bulb holder. a When replacing a side light bulb, use an approved W5W bulb. 3 - Main beam headlight bulbs:

103815

a Remove: - the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise. - the bulb from the bulb holder. a When replacing an indicator bulb, use an approved PY21W bulb.

103815

a Remove the sealing cover (3) .

80B-13

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1

103817

103826

a Turn the bulb holder a quarter of a turn anti-clockwise.

a Unfasten the clip at (5) .

a Disconnect the bulb.

a Remove the bulb.

a Remove the bulb.

a When replacing a dipped headlight bulb, use an approved H1 bulb.

a When replacing a main beam headlight bulb, use an approved H7 bulb. 4 - Dipped headlight bulbs:

a Disconnect the bulb.

REFITTING REFITTING OPERATION FOR PART CONCERNED 1 - Indicator bulbs: a Refit: - the bulb in the bulb holder, - the bulb holder fitted with the bulb by turning it a quarter of a turn clockwise 2 - Main beam headlight bulbs: a Refit: - the bulb in the bulb holder, - the bulb holder fitted with the bulb by turning it a quarter of a turn clockwise,

103815

a Remove the sealing cover (4) .

3 - main beam headlight bulbs: a Remove the bulb.

80B-14

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 a Turn the bulb a quarter of a turn clockwise. a Connect the connector. a Refit the sealing cover. 4 - Dipped headlight bulbs: a Refit the bulb. a Lock the clip. a Connect the connector. a Refit the sealing cover FINAL OPERATION. a Refit: - the windscreen washer bottle filler neck after working on the right-hand headlight, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) after working on the lefthand headlight.

80B-15

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1

REMOVAL

2 - Side light bulbs:

I - REMOVAL PREPARATION OPERATION a Remove: - the windscreen washer bottle filler neck when working on the right-hand halogen headlight, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) when working on the lefthand halogen headlight. II - OPERATION FOR REMOVAL OF PART CONCERNED 1 - Indicator bulbs:

103815

a Remove: - the bulb holder (2) with the bulb by turning it a quarter of a turn clockwise. - the bulb from the bulb holder. a When replacing a side light bulb, use an approved W5W bulb. 3 - Main beam headlight bulbs:

103815

a Remove: - the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise. - the bulb from the bulb holder. a When replacing an indicator bulb, use an approved PY21W bulb.

114658

a Unclip, at (3) , the soundproofed air duct (4) . a Remove the soundproofed air duct.

80B-16

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 4 - Dipped headlight bulbs:

103815

a Remove the sealing cover (5) .

103815

a Remove the sealing cover (6) .

103817

a Turn the bulb holder a quarter of a turn anti-clockwise.

a Unfasten the clip at (7) .

a Disconnect the bulb.

a Disconnect the bulb.

a Remove the bulb.

a Remove the bulb.

a When replacing a main beam headlight bulb, use an approved H7 bulb.

a When replacing a dipped headlight bulb, use an approved H1 bulb.

103826

80B-17

HEADLIGHTS Halogen bulb: Removal - Refitting M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1

REFITTING REFITTING OPERATION FOR PART CONCERNED

1 - Indicator bulbs: a Refit: - the bulb in the bulb holder, - the bulb holder by turning it a quarter of a turn clockwise.

2 - Side light bulbs: a Refit: - the bulb in the bulb holder, - the bulb holder by turning it a quarter of a turn clockwise.

3 - Main beam headlight bulbs: a Refit the bulb. a connect the bulb. a Refit: - the sealing cover, - the soundproofed air duct.

4 - dipped headlight bulbs: a Refit the bulb. a Lock the clip. a Connect the bulb. a Refit the sealing cover. FINAL OPERATION. a Refit: - the windscreen washer bottle filler neck when working on the right-hand halogen headlight, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) when working on the lefthand halogen headlight.

80B-18

80B

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1

REMOVAL

II - SIDE LIGHT BULBS

a Remove the filler neck from the windscreen washer bottle when operating on the right-hand halogen headlight. I - INDICATOR BULBS

103815

a Remove: - the bulb holder (2) with the bulb by turning it a quarter of a turn clockwise. 103815

a Remove: - the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise. - the bulb from the bulb holder.

- the bulb from the bulb holder. a When replacing a side light bulb, use an approved W5W bulb. III - MAIN BEAM HEADLIGHT BULBS

a When replacing an indicator bulb, use an approved PY21W bulb.

101103

a Remove the air filter unit inlet air duct (3) .

80B-19

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 IV - DIPPED HEADLIGHT BULBS

103815

a Remove the sealing cover (4) .

103815

a Remove the sealing cover (5) .

103817

a Turn the bulb holder a quarter of a turn anti-clockwise.

a Unfasten the clip at (6) .

a Disconnect the bulb.

a Disconnect the bulb.

a Recover the metal clip.

a When replacing a dipped headlight bulb, use an approved H1 bulb.

a When replacing a main beam headlight bulb, use an approved H7 bulb.

103826

REFITTING a Refit the bulbs, observing the correct direction of fitting.

80B-20

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 a Fasten the clips if necessary. a Clip on the bulb holders if necessary. a Check that the bulbs and/or the bulb holders are correctly positioned in the halogen headlight. a Connect the connectors if necessary. a Refit: - the leaktight covers if necessary, - the windscreen washer bottle filler neck if necessary, - the air duct at the air filter unit inlet.

80B-21

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 – F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 – K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2

REMOVAL

II - SIDE LIGHT BULBS

a Remove the filler neck from the windscreen washer bottle when operating on the right-hand halogen headlight. a Remove the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) when operating on the left-hand halogen headlight. I - INDICATOR BULBS

118766

a Remove the leaktight cover (2) by turning it a quarter of a turn anti-clockwise.

118766

a Remove: - the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise. - the bulb from the bulb holder. a When replacing an indicator bulb, use an approved PY21W bulb.

118765

a Remove: - the bulb holder (3) with the bulb by turning it a quarter of a turn clockwise. - the bulb from the bulb holder. a When replacing a side light bulb, use an approved H6W bulb.

80B-22

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 – F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 – K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 III - DIPPED HEADLIGHT BULBS

IV - MAIN BEAM HEADLIGHT BULB

118766

a Remove the sealing cover (4) .

118766

a Remove the sealing cover (6) .

118765 118765

a Turn the bulb holder (5) a quarter of a turn anti-clockwise. a Disconnect the bulb.

a Unfasten the clip at (7) . a Disconnect the bulb. a When replacing a main beam headlight bulb, use an approved H1 bulb.

a Recover the metal clip.

REFITTING

a When replacing a dipped headlight bulb, use an approved H7 bulb.

a Refit the bulbs, observing the correct direction of fitting.

80B-23

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 – F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 – K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 a Fasten the clips if necessary. a Clip on the bulb holders if necessary. a Check that the bulbs and/or the bulb holders are correctly positioned in the halogen headlight. a Connect the connectors if necessary. a Refit the leaktight covers if necessary. a Refit: - the leaktight covers if necessary, - the windscreen washer bottle filler neck if necessary, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) if necessary.

80B-24

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2

REMOVAL

II - SIDE LIGHT BULBS

a Remove the filler neck from the windscreen washer bottle when operating on the right-hand halogen headlight. a Remove the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) when operating on the left-hand halogen headlight. I - INDICATOR BULBS

118766

a Remove the leaktight cover (2) by turning it a quarter of a turn anti-clockwise.

118766

a Remove: - the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise. - the bulb from the bulb holder. a When replacing an indicator bulb, use an approved PY21W bulb.

118765

a Remove: - the bulb holder (3) with the bulb by turning it a quarter of a turn clockwise. - the bulb from the bulb holder. a When replacing a side light bulb, use an approved H6W bulb.

80B-25

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 III - DIPPED HEADLIGHT BULBS

118765 114658

a Unclip, at (4) , the soundproofed air duct (5) .

a Turn the bulb holder (7) a quarter of a turn anti-clockwise.

a Remove the soundproofed air duct.

a Disconnect the bulb. a Recover the metal clip. a When replacing a dipped headlight bulb, use an approved H7 bulb. IV - MAIN BEAM HEADLIGHT BULB

118766

a Remove the sealing cover (6) .

114658

a Unclip, at (8) , the soundproofed air duct (9) . a Remove the soundproofed air duct.

80B-26

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 a Clip on the bulb holders if necessary. a Check that the bulbs and/or the bulb holders are correctly positioned in the halogen headlight. a Connect the connectors if necessary. a Refit the leaktight covers if necessary. a Refit: - the leaktight covers if necessary, - the windscreen washer bottle filler neck if necessary, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) if necessary.

118766

a Remove the sealing cover (10) .

118765

a Unfasten the clip at (11) . a Disconnect the bulb. a When replacing a main beam headlight bulb, use an approved H1 bulb.

REFITTING a Refit the bulbs, observing the correct direction of fitting. a Fasten the clips if necessary.

80B-27

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2

REMOVAL

II - SIDE LIGHT BULBS

a Remove the filler neck from the windscreen washer bottle when operating on the right-hand halogen headlight. I - INDICATOR BULBS

118766

a Remove the leaktight cover (2) by turning it a quarter of a turn anti-clockwise.

118766

a Remove: - the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise. - the bulb from the bulb holder. a When replacing an indicator bulb, use an approved PY21W bulb.

118765

a Remove: - the bulb holder (3) with the bulb by turning it a quarter of a turn clockwise. - the bulb from the bulb holder. a When replacing a side light bulb, use an approved H6W bulb.

80B-28

HEADLIGHTS Halogen bulb: Removal - Refitting

80B

K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 IV - MAIN BEAM HEADLIGHT BULB

III - DIPPED HEADLIGHT BULBS

118766

101103

a Remove the air filter unit inlet air duct (6) .

a Remove the sealing cover (4) .

118765

a Turn the bulb holder (5) a quarter of a turn anti-clockwise.

118766

a Remove the sealing cover (7) .

a Disconnect the bulb. a Recover the metal clip. a When replacing a dipped headlight bulb, use an approved H7 bulb.

80B-29

HEADLIGHTS Halogen bulb: Removal - Refitting K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2

118765

a Unfasten the clip at (8) . a Disconnect the bulb. a When replacing a main beam headlight bulb, use an approved H1 bulb.

REFITTING a Refit the bulbs, observing the correct direction of fitting. a Fasten the clips if necessary. a Clip on the bulb holders if necessary. a Check that the bulbs and/or the bulb holders are correctly positioned in the halogen headlight. a Connect the connectors if necessary. a Refit the leaktight covers if necessary. a Refit: - the leaktight covers if necessary, - the windscreen washer bottle filler neck if necessary, - the air filter unit inlet air duct if necessary.

80B-30

80B

HEADLIGHTS Remote headlight adjustment motor: Removal - Refitting

80B

WITHOUT XENON BULBS

REMOVAL

II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REMOVAL PREPARATION OPERATION a Remove: - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection), - the headlight (see 80B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) .

118764

118763

a Turn (1) the headlight beam adjustment motor by a quarter of a turn towards the outside of the vehicle.

Note: To facilitate this, tighten the bolt by several turns. a Remove the adjustment motor by tilting it (2) to uncouple the adjustment motor ball joint (3) from the headlight clip groove (4) .

80B-31

HEADLIGHTS Remote headlight adjustment motor: Removal - Refitting WITHOUT XENON BULBS

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Note: To make coupling easier during replacement, tighten the bolt by a few turns. a Remove the sealing cover. a Pull the headlight reflector shell towards yourself to bring the headlight clip groove nearer the adjustment motor ball joint. a Engage the adjustment motor ball joint in the headlight clip groove. Note: the adjustment motor ball joint should not only make contact, it should actually be housed in the headlight clip groove. a Turn the headlight beam adjustment motor a quarter of a turn towards the inside of the vehicle. a Refit the sealing cover. a Connect the headlight beam adjustment motor connector. Note: Loosen the bolt by the number of turns previously made. II - FINAL OPERATION. a Refit: - the headlight (see 80B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) , - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection). a Adjust the headlights (see 8 0 B, Headlights, Halogen headlight: Adjustment, page 80B-37) .

80B-32

80B

HEADLIGHTS Halogen headlight: Removal - Refitting

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 1 II - OPERATION FOR REMOVAL OF PART CONCERNED Note: When removing the xenon headlights, it is essential to respect the safety regulations (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) .

REMOVAL I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 370, 02A, Lifting equipment).

103624

a Remove the two upper bolts (3) from the halogen headlight.

103622

a Remove: - the three plastic rivets (1) mounting the trim (2) , - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).

103625

a Remove the two lower bolts (4) from the halogen headlight.

80B-33

HEADLIGHTS Halogen headlight: Removal - Refitting

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 1 - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection). a Adjust the halogen headlight (see 80B, Headlights, Halogen headlight: Adjustment, page 80B-37) .

103626

a Unclip the absorber by acting on the spigot (5) at (6) . a Extract the halogen headlight. a Disconnect the connectors: - halogen headlight, - beam adjustment motor. a Remove the halogen headlight.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the connectors: - halogen headlight, - beam adjustment motor. a Position the halogen headlight. a Clip the absorber into place. a Refit the: - halogen headlight lower bolts, - halogen headlight upper bolts. II - FINAL OPERATION. a Fit the trim piece. a Refit: - the plastic rivets on the trim,

80B-34

HEADLIGHTS Halogen headlight: Removal - Refitting

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED Note: When removing the xenon headlights, it is essential to respect the safety regulations (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) .

REMOVAL I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 370, 02A, Lifting equipment).

118457

a Remove the two upper bolts (2) from the halogen headlight.

103622

a Remove: - the three plastic rivets (1) mounting the trim, - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).

118456

a Remove the two lower bolts (3) from the halogen headlight. a Extract the halogen headlight. a Disconnect the connectors: - halogen headlight, - headlight beam adjustment motor.

80B-35

HEADLIGHTS Halogen headlight: Removal - Refitting WITHOUT XENON BULBS, and DOCUMENT PHASE 2

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the connectors: - headlight beam adjustment motor, - halogen headlight. a Position the halogen headlight. a Refit: - the halogen headlight lower bolts, - the halogen headlight upper bolts. II - FINAL OPERATION. a Fit the trim piece. a Refit: - the plastic rivets on the trim, - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection). a Adjust the halogen headlight (see 80B, Headlights, Halogen headlight: Adjustment, page 80B-37) .

80B-36

80B

HEADLIGHTS Halogen headlight: Adjustment

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 1 III - OPERATION FOR ADJUSTMENT OF PART CONCERNED

Essential equipment headlight adjustment and checking tool

ADJUSTMENT I - ADJUSTMENT PREPARATION STAGE a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 370, 02A, Lifting equipment).

Note: Check that the lift is on flat, horizontal ground. a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). a Lower the vehicle.

103622

a Position the vehicle on its wheels. a Compress the suspension. a Do not apply the parking brake. a Check and inflate the tyres to the recommended pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres). a Open the bonnet. a Check: - that the luggage compartment is empty, - that the headlights are clean.

Note: Do not get into the vehicle throughout the operation. a Position the headlight beam remote adjustment control on 0.

103815

a Use: - the beam adjustment motor bolt (1) for vertical adjustment,

a Switch on the dipped headlights.

- the wheel (2) for lateral adjustment.

II - TEST OPERATION a Place a headlight adjustment and checking tool in front of the vehicle and adjust to -1.0%. a Check the headlight beam adjustment using the headlight adjustment and checking tool (see the instructions for the equipment).

IV - FINAL OPERATION. a Raise the vehicle. a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

80B-37

HEADLIGHTS Halogen headlight: Adjustment WITHOUT XENON BULBS, and DOCUMENT PHASE 1 a Lower the vehicle. a Close the bonnet.

80B-38

80B

HEADLIGHTS Halogen headlight: Adjustment

80B

WITHOUT XENON BULBS, and DOCUMENT PHASE 2 II - TEST OPERATION Essential equipment

a Place a headlight adjustment and checking tool in front of the vehicle and adjust to -1.0%.

headlight adjustment and checking tool

a Check the headlight beam adjustment using the headlight adjustment and checking tool (see the instructions for the equipment).

ADJUSTMENT I - ADJUSTMENT PREPARATION STAGE

III - OPERATION FOR ADJUSTMENT OF PART CONCERNED

118458

a To gain access to the side adjusting screw, use the tool shown above. 103622

a Remove: - the plastic rivets (1) from the trim pieces (2) , - the trim pieces (2) . a Do not apply the parking brake. a Check and inflate the tyres to the recommended pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres). a Open the bonnet. a Check: - that the luggage compartment is empty, - that the headlights are clean. Note: Do not get into the vehicle throughout the operation.

118459

a Position the headlight beam remote adjustment control on 0.

a Use:

a Switch on the dipped headlights.

- the screw (1) for height adjustment, - the tool (2) on the side adjusting screw.

80B-39

HEADLIGHTS Halogen headlight: Adjustment WITHOUT XENON BULBS, and DOCUMENT PHASE 2 IV - FINAL OPERATION. a Refit: - the plastic rivets to the trim pieces, - the trim pieces. a Close the bonnet.

80B-40

80B

HEADLIGHTS Front fog light: Removal - Refitting

80B

FOG LIGHT

REMOVAL I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 370, 02A, Lifting equipment). a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). II - OPERATION FOR REMOVAL OF PART CONCERNED

103759

a Remove: - the bolts (2) from the front fog light, - the front fog light.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a When replacing a bulb, use an approved H11 bulb. 103765

a Disconnect the connector (1) from the front fog light.

a Position the front fog light. a Refit the front fog light bolts. a Connect the front fog light connector. II - FINAL OPERATION. a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

80B-41

HEADLIGHTS Side indicator: Removal - Refitting REMOVAL

80B

REFITTING REFITTING OPERATION FOR PART CONCERNED

OPERATION FOR REMOVAL OF PART CONCERNED

a When replacing a bulb, only use an approved W5W bulb. a Refit: - the bulb to the side indicator bulb holder. - the side indicator bulb holder. a Clip on the side indicator.

118470

a Unclip the side indicator using a flat-blade screwdriver.

118471

a Remove: - the bulb holder (1) from the side indicator, - the bulb from the side indicator bulb holder.

80B-42

HEADLIGHTS Remote headlight beam adjustment actuator: Removal - Refitting

80B

II - OPERATION FOR REMOVAL OF PART CONCERNED

REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT To prevent eye injuries do not look at a xenon bulb when lit (voltage when lit 20,000 V).

IMPORTANT Wait until the « computer-power unit » assemblies have cooled before removing them.

IMPORTANT It is forbidden to switch on a xenon bulb if the bulb is not fitted in the headlight (serious risk of injury to eye). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove the headlight (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) .

107043

a Press on the actuator (1) to ease unclipping during rotation. a Turn the actuator a quarter of a turn, away from the vehicle (2) . Note: To facilitate release, tighten the screw (4) b y several turns.

107041

a Uncouple the reflector shell ball joint by tilting the actuator up slightly (3) .

80B-43

HEADLIGHTS Remote headlight beam adjustment actuator: Removal - Refitting

80B

a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

REFITTING

a Adjust the headlight beam (see 80C, Xenon bulbs, Xenon headlights: Adjustment, page 80C-6) .

I - REFITTING OPERATION FOR PART CONCERNED a Remove the seal cover (5) . Note: In the event of a replacement, to facilitate attachment, tighten the screw (4) by several turns. a Keep the reflector shell towards the rear of the lens unit while pulling on the bulb module.

118769

a Clip the ball joint (6) into the groove (7) of the clip. Note: The ball joint should not just be in contact with the groove, it should be fitted into it. a Clip in the actuator. Note: Loosen the screw (4) by the same number of turns previously made. a Refit the sealing cover . II - FINAL OPERATION a Refit the headlight (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) .

80B-44

HEADLIGHTS Headlight adjustment front sensor: Removal - Refitting

80B

REFITTING Essential equipment I - REFITTING PREPARATIONS OPERATION

diagnostic tool

a WARNING

Tightening torquesm headlight beam adjustment front sensor nut

Replace the clip after each removal. 8 Nm II - REFITTING OPERATION FOR PART CONCERNED

REMOVAL

a Position the headlight beam adjustment front sensor.

I - REMOVAL PREPARATION OPERATION

a Refit the headlight beam adjustment front sensor nut.

a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 370, 02A, Lifting equipment).

a Torque tighten the headlight beam adjustment front sensor nut (8 Nm).

a Remove the front left-hand wheel (see Wheel: Removal - Refitting) (MR 370, 35A, Wheels and tyres).

a Fit the new clip.

II - OPERATION FOR REMOVAL OF PART CONCERNED

III - FINAL OPERATION.

a Connect the headlight beam adjustment front sensor connector.

a Refit the front left-hand wheel (see Wheel: Removal - Refitting) (MR 370, 35A, Wheels and tyres). a After carrying out any work on the front height sensor or if replacing it, carry out the necessary operations using the diagnostic tool (see Fault finding Replacement of components) (MR 372, 80B, Headlights). a Adjust the headlight beam (see 80C, Xenon bulbs, Xenon headlights: Adjustment, page 80C-6) .

104071

a Disconnect the connector (1) from the headlight beam adjustment front sensor. a Remove: - the clip (2) , - the nut (3) from the headlight beam adjustment front sensor, - the headlight beam adjustment front sensor.

80B-45

HEADLIGHTS Headlight adjustment rear sensor: Removal - Refitting

80B

Essential equipment diagnostic tool

Tightening torquesm headlight beam adjustment rear sensor nut

8 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 370, 02A, Lifting equipment). II - OPERATION FOR REMOVAL OF PART CONCERNED

104072

a Disconnect the connector (2) from the headlight beam adjustment rear sensor. a Remove the nut (3) from the headlight beam adjustment rear sensor.

REFITTING I - REFITTING PREPARATIONS OPERATION a WARNING Replace the clip after each removal. 104073

a Remove the clip (1) from the headlight beam adjustment rear sensor.

II - REFITTING OPERATION FOR PART CONCERNED a Position the headlight beam adjustment rear sensor. a Refit the headlight beam adjustment rear sensor nut. a Torque tighten the headlight beam adjustment rear sensor nut (8 Nm). a Connect the headlight beam adjustment rear sensor connector. a Fit the new clip. III - FINAL OPERATION. a After carrying out any work on the front height sensor or if replacing it, carry out the necessary operations using the diagnostic tool (see Fault finding Replacement of components) (MR 372 Fault finding, 80B, Headlights).

80B-46

HEADLIGHTS Headlight adjustment rear sensor: Removal - Refitting a Adjust the headlight beam (see 80C, Xenon bulbs, Xenon headlights: Adjustment, page 80C-6) .

80B-47

80B

HEADLIGHTS Xenon headlight high voltage unit: Removal - Refitting

80B

II - OPERATION FOR REMOVAL OF PART CONCERNED Tightening torquesm bolts for the xenon headlight high voltage unit

12 Nm

DOCUMENT PHASE 1

IMPORTANT Wait until the « computer-power unit » assemblies have cooled before removing them.

IMPORTANT To prevent eye injuries do not look at a xenon bulb when lit (voltage when lit 20,000 V).

IMPORTANT It is forbidden to switch on a xenon bulb if the bulb is not fitted in the headlight (serious risk of eye injury). 103857

REMOVAL

a Remove:

I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove: - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection), - the headlight (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) . a Place the headlight on a clean cloth so as not to scratch it.

80B-48

- the bolts (1) from the xenon headlight high voltage unit, - the xenon headlight high voltage unit.

HEADLIGHTS Xenon headlight high voltage unit: Removal - Refitting

DOCUMENT PHASE 2

80B

DOCUMENT PHASE 1 a Torque tighten the bolts for the xenon headlight high voltage unit (12 Nm).

II - FINAL OPERATION. a Remove: - the headlight (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) , - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Adjust the headlight beam (see 80C, Xenon bulbs, Xenon headlights: Adjustment, page 80C-6) .

118772

a Remove: - the bolts (3) from the xenon headlight high voltage unit, - the xenon headlight high voltage unit (4) .

REFITTING DOCUMENT PHASE 1 REMOVAL PREPARATION OPERATION a WARNING Be sure to replace the seal.

I - REFITTING OPERATION FOR PART CONCERNED a Fit the xenon headlight high voltage unit. a Refit the bolts to the xenon headlight high voltage unit

80B-49

XENON BULBS Xenon bulb: List and location of components

80C

DOCUMENT PHASE 1 I - LIST OF COMPONENTS

Mark

Description

(1)

Xenon headlight

(2)

Xenon headlight high-voltage unit

(3)

Xenon bulb

(4)

Headlight adjustment front sensor

(5)

Headlight adjustment rear sensor

2 - Xenon headlight high-voltage unit

II - LOCATION OF COMPONENTS 1 - Xenon headlight

103857

3 - Xenon bulb

103622

103855

Note: The xenon bulb is located behind the condenser.

80C-1

XENON BULBS Xenon bulb: List and location of components DOCUMENT PHASE 1 4 - Headlight adjustment front sensor

104071

5 - Headlight adjustment rear sensor

104073

Note: The headlight adjustment rear sensor is mounted on left-hand side of the rear axle.

80C-2

80C

XENON BULBS Xenon bulb: List and location of components

80C

DOCUMENT PHASE 2 I - LIST OF COMPONENTS

Mark

Description

(1)

Xenon headlight

(2)

Xenon headlight high voltage unit

(3)

Xenon bulb

(4)

Headlight adjustment front sensor

(5)

Headlight adjustment rear sensor

2 - Xenon headlight high voltage unit

II - LOCATION OF COMPONENTS 1 - Xenon headlight

118772

3 - Xenon bulb

118457

118767

Note: The xenon bulb and capacitor for m a single component.

80C-3

XENON BULBS Xenon bulb: List and location of components DOCUMENT PHASE 2 4 - Headlight adjustment front sensor

104071

5 - Headlight adjustment rear sensor

104073

Note: The headlight beam adjustment rear sensor is located on the rear axle on the left-hand side.

80C-4

80C

XENON BULBS Xenon headlight: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT To prevent eye injuries do not look at a xenon bulb when lit (voltage when lit 20,000 V).

IMPORTANT Wait until the « computer-power unit » assemblies have cooled before removing them.

IMPORTANT It is forbidden to switch on a xenon bulb if the bulb is not fitted in the headlight (serious risk of injury to eye). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). II - OPERATION FOR REMOVAL OF PART CONCERNED a The procedure for removing and refitting headlights fitted with xenon bulbs is identical to the procedure for halogen headlights (see 8 0 B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the xenon headlight (see 80B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) . II - FINAL OPERATION. a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Adjust the headlight beam (see 80C, Xenon bulbs, Xenon headlights: Adjustment, page 80C-6) .

80C-5

80C

XENON BULBS Xenon headlights: Adjustment

80C

DOCUMENT PHASE 1 III - OPERATION FOR ADJUSTMENT OF PART CONCERNED

Essential equipment headlight adjustment and checking tool

ADJUSTMENT I - ADJUSTMENT PREPARATION STAGE a Carry out the necessary operations before adjusting the xenon headlights (see Fault finding - Replacement of components) (MR 372, 80B, Headlights). a Place the vehicle in a working area equipped with a two-post lift. Note: Check that the lift is on flat, horizontal ground. a Lift the vehicle (see Vehicle: Towing and lifting) (MR 370, 02, Lifting equipment). 103622

a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). a Lower the vehicle. a Position the vehicle on its wheels. a Compress the suspension. a Do not apply the parking brake. a Check and inflate the tyres to the recommended pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres). a Open the bonnet. a Check: - that the luggage compartment is empty, - that the headlights are clean. Note:

103854

Do not get into the vehicle throughout the operation.

a Use: - the beam adjustment actuator screw (1) for vertical adjustment,

a Switch on the dipped headlights.

- the wheel (2) for lateral adjustment.

II - TEST OPERATION a Position a headlight adjustment and checking tool in front of the vehicle and adjust it to -1.3%. a Check the headlight beam adjustment using the headlight adjustment and checking tool (see the instructions for the equipment).

IV - FINAL OPERATION. a Raise the vehicle. a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

80C-6

XENON BULBS Xenon headlights: Adjustment DOCUMENT PHASE 1 a Lower the vehicle. a Close the bonnet.

80C-7

80C

XENON BULBS Xenon headlights: Adjustment

80C

DOCUMENT PHASE 2 II - TEST OPERATION a Position a headlight adjustment and checking tool in front of the vehicle and adjust it to -1.3%.

Essential equipment headlight adjustment and checking tool

a Check the headlight beam adjustment using the headlight adjustment and checking tool (see the instructions for the equipment).

ADJUSTMENT I - ADJUSTMENT PREPARATION STAGE a Carry out the necessary operations before adjusting the xenon headlights (see Fault finding - Replacement of components) (MR 372, 80B, Headlights).

III - OPERATION FOR ADJUSTMENT OF PART CONCERNED

118458

a To gain access to the side adjusting screw, use the tool shown above.

103622

a Remove: - the plastic rivets (1) from the trim pieces, - the trim pieces (2) . a Do not apply the parking brake. a Check and inflate the tyres to the recommended pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres). a Open the bonnet. a Check: - that the luggage compartment is empty, - that the headlights are clean. 118459

Note:

a Use:

Do not get into the vehicle throughout the operation.

- the beam adjustment actuator screw (3) for vertical adjustment,

a Switch on the dipped headlights.

- the tool (4) on the side adjusting screw.

80C-8

XENON BULBS Xenon headlights: Adjustment DOCUMENT PHASE 2 IV - FINAL OPERATION. a Refit: - the plastic rivets to the trim pieces, - the trim pieces. a Close the bonnet.

80C-9

80C

XENON BULBS Xenon bulb: Removal - Refitting

80C

DOCUMENT PHASE 1 II - OPERATION FOR REMOVAL OF PART CONCERNED IMPORTANT Wait until the « computer-power unit » assemblies have cooled before removing them.

IMPORTANT To prevent eye injuries do not look at a xenon bulb when lit (voltage when lit 20,000 V).

IMPORTANT It is forbidden to switch on a xenon bulb if the bulb is not fitted in the headlight (serious risk of eye injury).

REMOVAL I - REMOVAL PREPARATION OPERATION

103854

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Remove the seal cover (1) .

a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). a The procedure for removing and refitting headlights fitted with xenon bulbs is identical to the procedure for halogen headlights (see 8 0 B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) .

103855

a Remove the capacitor (2) from the xenon bulb, by turning it a quarter of a turn anti-clockwise. a Disconnect the connector from the xenon bulb capacitor. a Remove the capacitor from the xenon bulb.

80C-10

XENON BULBS Xenon bulb: Removal - Refitting

80C

DOCUMENT PHASE 1

103856

a Remove: - the clip (3) from the xenon bulb (4) , - the xenon bulb (4) .

REFITTING

12398

a For replacement, use an approved D2S bulb. a Position the xenon bulb (the pin (5) should be opposite the headlight neck). a Refit: - the discharge bulb,

I - REFITTING PREPARATIONS OPERATION a WARNING The bulb must be handled with care.

- the clip to the discharge bulb. a Connect the connector to the xenon bulb capacitor. a Refit:

The external conductor is very fragile and must not be damaged.

- the capacitor from the discharge bulb, by turning it a quarter of a turn clockwise, - the seal cover.

WARNING Do not touch the XENON bulb with your fingers; if you do this, clean the bulb using alcohol and a lint-free cloth. II - REFITTING OPERATION FOR PART CONCERNED a Hold the bulb by its base.

III - FINAL OPERATION. a The procedure for removing and refitting headlights fitted with xenon bulbs is identical to the procedure for halogen headlights (see 80B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) . a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Adjust the headlight beam (see 80C, Xenon bulbs, Xenon headlights: Adjustment, page 80C-6) .

80C-11

XENON BULBS Xenon bulb: Removal - Refitting

80C

DOCUMENT PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED IMPORTANT Wait until the « computer-power unit » assemblies have cooled before removing them.

IMPORTANT To prevent eye injuries do not look at a xenon bulb when lit (voltage when lit 20,000 V).

IMPORTANT It is forbidden to switch on a xenon bulb if the bulb is not fitted in the headlight (serious risk of eye injury).

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

118766

a Remove the sealing cover.

a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). a The procedure for removing and refitting headlights fitted with xenon bulbs is identical to the procedure for halogen headlights (see 8 0 B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) .

118767

a Disconnect the connector (2) from the xenon bulb capacitor. a Remove the « capacitor - xenon bulb » assembly (3) , by turning it a quarter of a turn anti-clockwise. a Carefully remove the « capacitor - xenon bulb » assembly (3) .

80C-12

XENON BULBS Xenon bulb: Removal - Refitting

80C

DOCUMENT PHASE 2

118762

116288

a Remove the bulb mounting from the « capacitor - xenon bulb » assembly by pressing on the clip (4) .

a For replacement, use an approved D1S bulb.

REFITTING

a Refit the « capacitor - xenon bulb» assembly, by turning it a quarter of a turn clockwise.

I - REFITTING PREPARATIONS OPERATION

a Connect the connector to the « capacitor - discharge bulb » assembly.

a WARNING

a Clip the bulb mounting onto the « capacitor - xenon bulb » assembly.

a Refit the sealing cover.

The bulb must be handled with care. The external conductor is very fragile and must not be damaged.

WARNING Do not touch the XENON bulb with your fingers; if you do this, clean the bulb using alcohol and a lint-free cloth. II - REFITTING OPERATION FOR PART CONCERNED a Hold the bulb by its base.

III - FINAL OPERATION. a The procedure for removing and refitting headlights fitted with xenon bulbs is identical to the procedure for halogen headlights (see 80B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) . a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Adjust the headlight beam (see 80C, Xenon bulbs, Xenon headlights: Adjustment, page 80C-6) .

80C-13

REAR LIGHTING Rear light on wing: Removal - Refitting

81A

Essential special tooling Car. 1363

Set of trim removal levers.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Note: Be careful when removing the rear light on the wing to avoid any damage to the centring studs.

127870

a Unclip the rear light on the wing (2) while pressing at (3) with the (Car. 1363).

103167

a Remove the bolts (1) from the rear light on the wing.

103168

a Disconnect the connector (4) using a flat-blade screwdriver. a Remove the rear light on the wing.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Check the wiring harness is positioned correctly when refitting the rear light.

81A-1

REAR LIGHTING Rear light on wing: Removal - Refitting a Connect the connector for the rear light on the wing. Note: Be careful when clipping the rear light on the wing to avoid any damage to the centring studs. a Clip the rear light onto the wing. a Refit the bolts for the rear light on the wing.

81A-2

81A

REAR LIGHTING Rear light on wing: Removal - Refitting

81A

DOCUMENT PHASE 2

REMOVAL

REFITTING REFITTING OPERATION FOR PART CONCERNED

OPERATION FOR REMOVAL OF PART CONCERNED

a Check the wiring harness is positioned correctly when refitting the rear light. a Connect the connector for the rear light on the wing. a Clip the rear light onto the wing. a Refit the bolts for the rear light on the wing.

118472

a Remove the bolts (1) from the rear light on the wing. a Unclip the rear light on the wing (2) .

118473

a Disconnect the connector (3) using a flat-blade screwdriver. a Remove the rear light on the wing.

81A-3

REAR LIGHTING Rear light bulb: Removal - Refitting

81A

DOCUMENT PHASE 2 a Refit the rear light on the wing (see 81A, Rear lighting, Rear light on wing: Removal - Refitting, page 81A-1) .

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the rear light on the wing (see 81A, Rear lighting, Rear light on wing: Removal - Refitting, page 81A-1) , - the bulb holder by pressing the clips. II - OPERATION FOR REMOVAL OF PART CONCERNED

118452

a Remove: - the reversing light bulb (1) , - the indicator bulb (2) , - the fog light bulb (3) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the fog light bulb (P21W), - the indicator bulb (PY21W), - the reversing light bulb (P21W). II - FINAL OPERATION a Clip the bulb holder onto the rear light on the wing.

81A-4

REAR LIGHTING Rear light bulb: Removal - Refitting

81A

DOCUMENT PHASE 1

REMOVAL

II - FINAL OPERATION a Clip the bulb holder onto the rear light on the wing.

I - REMOVAL PREPARATION OPERATION

a Refit the rear light on the wing (see 81A, Rear lighting, Rear light on wing: Removal - Refitting, page 81A-1) .

a Remove: - the rear light on the wing (see 81A, Rear lighting, Rear light on wing: Removal - Refitting, page 81A-1) , - the bulb holder by pressing the clips. II - OPERATION FOR REMOVAL OF PART CONCERNED

118857

a Remove: - the brake light and side light bulb (1) , - the reversing light bulb (2) , - the indicator bulb (3) , - the fog light bulb (4) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the fog light bulb (P21W), - the indicator bulb (PY21W), - the reversing light bulb (P21W), - the brake light and side light bulb (P21/5W).

81A-5

REAR LIGHTING Third brake light: Removal - Refitting

81A

II - OPERATION FOR REMOVAL OF PART CONCERNED

REMOVAL I - REMOVAL PREPARATION OPERATION

103535

103542

a Remove the upper trim (1) .

103534

a Press the lugs (2) to unclip the light.

81A-6

REAR LIGHTING Third brake light: Removal - Refitting a Clip on the high level brake light. II - FINAL OPERATION a Refit the upper trim.

104506

a Disconnect the rear electric window cable using a screwdriver.

104507

a Disconnect the connector (3) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect: - the high level brake light connector, - the rear screen washer pipe.

81A-7

81A

REAR LIGHTING Number plate light: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

118482

a Unclip the license plate light (1) using a flat-blade screwdriver.

118485

a Disconnect the connector (2) from the license plate light.

REFITTING REFITTING OPERATION FOR PART CONCERNED a For replacement, use an approved W5W bulb. a Connect the connector to the license plate light. a Clip on the license plate light.

81A-8

81A

INTERIOR LIGHTING Interior lights: List and location of components I - LIST OF COMPONENTS

81B

2 - Rear courtesy light LONG CHASSIS

Mark

Description

(1)

Front or middle courtesy lights

(2)

Rear courtesy light

(3)

Vanity light

(4)

Door lower light

(5)

Glovebox light

(6)

Luggage ment light

(7)

Floor flap switch

(8)

Centre console light

compart-

II - LOCATION OF COMPONENTS 118475

1 - Front or middle courtesy lights

3 - Vanity light

101245 101244

81B-1

INTERIOR LIGHTING Interior lights: List and location of components 4 - Door lower light

81B

5 - Glovebox light

118463

6 - Luggage compartment light

103818

118465

103868

81B-2

INTERIOR LIGHTING Interior lights: List and location of components 7 - Floor flap switch

102445

8 - Centre console light

118469

81B-3

81B

INTERIOR LIGHTING Courtesy light: Removal - Refitting

81B

2 - Rear courtesy light

REMOVAL I - REMOVAL PREPARATION OPERATION

LONG CHASSIS

Front and middle courtesy lights

118468

a Unclip the translucent cover using a small flat-blade screwdriver. 118475

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Unclip the rear courtesy light using a flat-blade screwdriver.

1 - Front and middle courtesy lights

118467

a Press the courtesy light clip using a flat-blade screwdriver. a Disconnect the courtesy lights connector. a Remove the courtesy light.

118474

a Disconnect the rear courtesy light connector (1) . a Remove the rear courtesy light.

81B-4

INTERIOR LIGHTING Courtesy light: Removal - Refitting REFITTING I - REFITTING OPERATION FOR PART CONCERNED Front, middle and rear courtesy lights a Replace the bulb with an approved W5W bulb. a Connect the courtesy lights connector. a Clip on the courtesy light. II - FINAL OPERATION Front and middle courtesy lights a Clip the transparent cover in place.

81B-5

81B

INTERIOR LIGHTING Interior lighting I - SPECIAL FEATURES Vehicles can have: - independent lights at the bottom of the doors (lit when the door or compartment under the floor concerned is opened, - timed courtesy lights (front and rear); - lights in the luggage compartment; - interior lights below each sun visor. II - TIMER OPERATION The interior lights are switched on Immediately by the UCH: - when a door or the tailgate/boot is opened, - when the doors are unlocked with the remote control (or the hands-free function), The UCH switches the interior lights off after a delay, as appropriate - switch off without delay: when the doors or boot are locked using the remote control (doors and boot closed) - switch off with delay: • after the last door or the boot is closed, • when the doors or boot are unlocked with the remote control, • when the ignition is switched on ( « progressive » ).

Note: The UCH switches off the interior lights after approximately 20 minutes.

81B-6

81B

INTERIOR LIGHTING Courtesy light

81B

The courtesy mirrors may be fitted with a light incorporated into the headlining. Note: Operation of the switch can be checked by connecting a multimeter to (5) : - mirror cover closed (switch open) = light out = infinite resistance, - mirror cover open (switch closed) = light on = zero resistance.

101246

19250

The switch is located on the cover (1) of the sun visor mirror (2) . The current is transmitted to the light (3) via the central mounting (4) of the sun visor.

81B-7

INTERIOR LIGHTING Vanity light: Removal - Refitting Essential special tooling Car. 1363

Set of trim removal levers.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

101245

a Position the (Car. 1363) on the opposite side to the (1) central light. a Unclip the vanity light. a Disconnect the connector.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved W5W bulb. a Connect the connector to the central courtesy light. a Clip on the vanity light.

81B-8

81B

INTERIOR LIGHTING Lower door light: Removal - Refitting

a Disconnect the connector from the lower door light.

Essential special tooling Car. 1363

81B

a Remove the lower door light.

Set of trim removal levers.

REFITTING REMOVAL REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved W5W bulb.

OPERATION FOR REMOVAL OF PART CONCERNED

a Connect the connector to the lower door light. a Clip in the lower door light.

103818

103868

a Position the (Car. 1363) on the right-hand side (1) of the lower door light. a Unclip the lower door light.

81B-9

INTERIOR LIGHTING Glovebox light: Removal - Refitting

81B

REMOVAL LEFT-HAND DRIVE OPERATION FOR REMOVAL OF PART CONCERNED RIGHT-HAND DRIVE

118463

a Unclip the storage compartment light using a flatblade screwdriver. a Disconnect the storage compartment light connector.

104067

a Unclip (1) the storage compartment light. a Disconnect the storage compartment light connector.

LEFT-HAND DRIVE a Remove the glovebox (see Glovebox: Removal Refitting) (MR 371, 57A, Interior equipment).

REFITTING REFITTING OPERATION FOR PART CONCERNED LEFT-HAND DRIVE a Replace the bulb with an approved C5W bulb. a Connect the storage compartment light connector. a Clip on the storage compartment light.

RIGHT-HAND DRIVE a Replace the bulb with an approved W5W bulb. a Connect the storage compartment light connector. a Clip on the storage compartment light.

81B-10

INTERIOR LIGHTING Luggage compartment light: Removal - Refitting

81B

REMOVAL

REFITTING

OPERATION FOR REMOVAL OF PART CONCERNED

REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved W5W bulb. a Connect the luggage compartment light connector. a Clip the boot light in place.

118465

a Unclip the luggage compartment light using a flatblade screwdriver.

118464

a Disconnect the luggage compartment lighting connector.

81B-11

INTERIOR LIGHTING Floor flap switch: Removal - Refitting

81B

REMOVAL

REFITTING

I - REMOVAL PREPARATION OPERATION

I - REFITTING OPERATION FOR PART CONCERNED a Connect the floor flap switch connector. a Clip on the floor flap switch. II - FINAL OPERATION a Position the floor flap. a Clip in the floor flap.

102445

a Unclip the floor flap (1) . a Remove the floor flap forwards (2) . II - OPERATION FOR REMOVAL OF PART CONCERNED

102445

a Unclip the floor flap switch (3) . a Disconnect the floor flap switch connector.

81B-12

INTERIOR LIGHTING Centre console light: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

118469

a Unclip the centre console light using a screwdriver.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved W5W bulb. a Clip on the centre console light.

81B-13

81B

FUSES Fuses: List and location of components I - LIST OF COMPONENTS

81C

The passenger compartment relay/fuse box (1) is located behind the flap.

Mark

Description

(1)

Passenger compartment fuse and relay box

(2)

Additional fuse and relay box

(3)

Engine compartment fuse and relay box

(4)

Protection and Switching Unit

(5)

Engine accessories unit

(6)

Optional relay unit

(7)

Battery fuses

(8)

Auxiliary relay unit

(9)

Accessories relay

RIGHT-HAND DRIVE

protection

104095

II - LOCATION OF COMPONENTS 1 - Passenger compartment fuse and relay box

2 - Additional fuse and relay box

LEFT-HAND DRIVE

103583

The unit is located in the passenger compartment, under the driver's seat.

103165

81C-1

FUSES Fuses: List and location of components 3 - Engine compartment fuse and relay box

81C

5 - Engine accessories unit (depending on version)

115201

6 - Optional relay unit

102295

This box is located under the UPC/engine accessories unit (depending on version) (4) . 4 - Protection and Switching Unit (depending on version)

101979

This box is located under the UPC/engine accessories unit (depending on version) (4) .

101977

81C-2

FUSES Fuses: List and location of components 7 - Battery protection fuses

81C

9 - Accessories relay

102292

These fuses are located on the positive battery terminal. 8 - Auxiliary relay unit

104182

81C-3

104182

FUSES Passenger compartment fuse and relay box: Removal - Refitting

The unit is located in the left-hand side of the passenger compartment.

81C

RIGHT-HAND DRIVE

REMOVAL LEFT-HAND DRIVE

104095

a The unit is located behind the flap (2) in the glovebox. 103165

a The unit is located behind the flap (1) . a Open wide, beyond the point of resistance. a Remove the flap.

81C-4

FUSES Additional fuse and relay box: Removal - Refitting

81C

REMOVAL

103583

a The unit is located in the passenger compartment, under the front left-hand seat. 103597

a Release the drawer by moving the tabs (2) .

103596

a Open the storage drawer. a Unclip the surround (1) .

81C-5

ENGINE IMMOBILISER Immobiliser system: List and location of components

82A

- three low frequency aerials connected to the UCH ( « hands-free » version),

I - LIST OF COMPONENTS The system comprises: - two remote controls for central door locking (the system can include up to four cards), - a card reader,

- an injection computer, - an automatic transmission computer (if fitted), - a manual gearbox neutral sensor (if fitted),

- a « Start » button,

- a clutch pedal sensor (if fitted),

- an electric steering column lock, - the UCH located in the passenger compartment,

- a brake pedal switch.

- the Protection and Switching Unit located in the engine compartment,

II - LOCATION OF COMPONENTS

103477

82A-1

ENGINE IMMOBILISER Start button: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment). II - REMOVAL OPERATION FOR PART CONCERNED

103810

a Unclip the start button (10) from the front panel. a Remove the start button through the front of the centre front panel.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the start button onto the front panel. II - FINAL OPERATION. a Refit the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment).

82A-2

82A

ENGINE IMMOBILISER Steering column electric lock: Removal - Refitting

82A

II - REMOVAL OPERATION FOR PART CONCERNED

Essential equipment diagnostic tool

Tightening torquesm electric steering column lock bolt

8 Nm

Note: The removal-refitting procedure for the electric steering column lock is only possible if the electric steering column lock is unlocked. The steering wheel does not need to be removed.

REMOVAL 103812

a

I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the diagnostic tool to unlock the electric steering column lock (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). a Shift the steering column to its highest position.

WARNING The bolt for the electric steering column lock has a left-hand thread. It unscrews in a clockwise direction. a Remove the electric steering column lock bolt (3) , turning it clockwise. a Disconnect the connector. a Remove the electric steering column lock.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the electric steering column lock connector. a Position the electric steering column lock. a Screw, without tightening, the electric steering column lock bolt in an anti-clockwise direction. a Tighten to torque the electric steering column lock bolt (8 Nm).

103800

II - FINAL OPERATION. a Clip on the lower half-cowling.

a Remove the lower half-cowling bolts (1) . a Press on the lugs (2) to remove the lower half-cowling.

a Refit the two lower cowling bolts. a Position the steering column in its initial position.

82A-3

ENGINE IMMOBILISER Steering column electric lock: Removal - Refitting a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners).

82A-4

82A

ENGINE IMMOBILISER Card reader: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment). II - REMOVAL OPERATION FOR PART CONCERNED

103810

a Unclip the card reader from the front panel (10) . a Remove the card reader.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the card reader onto the front panel. II - FINAL OPERATION. a Refit the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment).

82A-5

82A

ENGINE IMMOBILISER Starting aerial: Removal - Refitting

82A

II - REMOVAL OPERATION FOR PART CONCERNED 1 - Aerial 1 (Front zone)

104058 101628

a Disconnect the aerial connector (2) . a Unclip the aerial by moving the clips.

WARNING 2 - Aerial 2 (Central zone)

The retaining clips (1) are fragile; handle them with care.

REMOVAL I - REMOVAL PREPARATION OPERATION 1 - Aerial 1 (Front zone) a Remove the lower trim from the gear lever (see Centre floor front carpet: Removal - Refitting) (MR 371, 71A, Body internal trim). 2 - Aerial 2 (Central zone) a Remove: - the rear seats (see MR 371 Bodywork, 76A, Rear seat frames and runners, Complete rear seat: Removal - Refitting), - the rear seat mountings,

104205

a Disconnect the aerial connector (3) . a Unclip the aerial by moving the clips.

- the carpet, - the false floor. 3 - Aerial 3 (Rear zone) a Remove the carpet from the boot.

82A-6

ENGINE IMMOBILISER Starting aerial: Removal - Refitting

82A

- the rear seat mountings,

3 - Aerial 3 (Rear zone)

- the rear seats (see Complete rear seat: Removal - Refitting) (MR 371, 76A, Rear seat frames and runners). 3 - Aerial 3 (Rear zone) a Refit the luggage compartment carpet.

101918

a Unclip the aerial by moving the clips. a Disconnect the aerial connector (4) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED 1 - Aerial 1 (Front zone) and 2 (Central zone) a Clip on the aerial. a Connect the aerial connector. 2 - Aerial 3 (Rear zone) a Connect the aerial connector. a Clip on the aerial. II - FINAL OPERATION. 1 - Aerial 1 (Front zone) a Refit the gear lever lower trim (see Centre floor front carpet: Removal - Refitting) (MR 371, 71A, Body internal trim). 2 - Aerial 2 (Central zone) a Refit: - the false floor, - the carpet,

82A-7

ENGINE IMMOBILISER Remote door locking control battery: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

23304

a Remove: - the emergency key (1) , - the battery (2) from the remote control for door locking.

REFITTING I - REMOVAL PREPARATION OPERATION a WARNING Do not damage the electronic circuit. Make sure that you do not bend the contacts for the battery when replacing the battery, to ensure that the key continues to work correctly. Only handle the new battery with dry, grease-free hands or wearing clean gloves to avoid any risk of dirt and oxidation on the battery.

II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the new battery for the door locking remote control, - the emergency key.

82A-8

82A

HORN Horn: Removal - Refitting

82B

II - FINAL OPERATION. a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

Tightening torquesm horn bolt

21 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). II - OPERATION FOR REMOVAL OF PART CONCERNED

118461

a Disconnect the connector (1) . a Remove: - the horn bolt (2) , - the horn.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Fit the horn. a Refit the horn bolt. a Torque tighten the horn bolt (21 Nm). a Connect the horn connector.

82B-1

ALARM Alarm: List and location of components These vehicles are pre-wired to be fitted with a RENAULT -approved alarm.

104092

The special connector (1) is located under the dummy floor under the left-hand rear seat.

82C-1

82C

INSTRUMENT PANEL Instrument panel: Removal - Refitting

83A

Essential special tooling NAVIGATION AID 3 Car. 1597

Trim removal lever.

a Disconnect the navigation switch connector.

Essential equipment diagnostic tool II - OPERATION FOR REMOVAL OF PART CONCERNED

REMOVAL

NAVIGATION AID 1 or WITHOUT NAVIGATION AID

I - REMOVAL PREPARATION OPERATION a If replacing an instrument panel, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 83A, Instrument panel, Fault Finding - Replacement of components). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

118455 103837

a Unclip the instrument panel upper trim (1) using the (Car. 1597).

a Disconnect the connectors (3) from the instrument panel. a Remove: - the bolts (4) from the instrument panel, - the instrument panel.

103834

a Unclip the instrument panel lower trim (2) .

83A-1

INSTRUMENT PANEL Instrument panel: Removal - Refitting

83A

REFITTING NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5

I - REFITTING OPERATION FOR PART CONCERNED NAVIGATION AID 1 or WITHOUT NAVIGATION AID a Refit: - the instrument panel, - the bolts on the instrument panel. a Connect the connectors to the instrument panel.

118752

a Disconnect the connector (5) from the instrument panel. a Remove the bolts (6) from the instrument panel.

NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5 a If the instrument panel is replaced, refit the navigation screen (see 86A, Radio, Display: Removal Refitting, page 86A-24) . a Connect the navigation screen connector. a Refit: - the navigation screen connector cover, - the instrument panel, - the bolts on the instrument panel. a Connect the instrument panel connector.

118753

II - FINAL OPERATION.

a Remove the connector cover (7) from the navigation screen.

NAVIGATION AID 3 a Connect the navigation assistance keypad connector.

a Disconnect the navigation screen connector. a Remove the instrument panel. a If the instrument panel is replaced, remove the navigation screen (see 86A, Radio, Display: Removal Refitting, page 86A-24) .

a Clip: - the instrument panel lower trim, - the instrument panel upper trim. a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a If replacing an instrument panel, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 83A, Instrument panel, Fault Finding - Replacement of components).

83A-2

ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components

83C

NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5 I - LIST OF COMPONENTS

- the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) ,

the on-board telematics system consists of:

- the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

NAVIGATION AID 1 - a radio navigation system, - a display integrated into the instrument panel, - a navigation speaker,

NAVIGATION AID 5

- a navigation aerial.

- a radio navigation system,

To remove:

- a display,

- the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) , - the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) , - the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

- a navigation aerial. To remove: - la radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) , - the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) , - the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

NAVIGATION AID 3 - a navigation computer, - a navigation interface unit,

II - LOCATION OF COMPONENTS

- a central control, - a display,

NAVIGATION AID 1

- a navigation speaker,

Radio navigation system (1)

- a navigation aerial. To remove: - the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) , - the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

NAVIGATION AID 4 - a radio navigation system, - a navigation computer, - a central control, - a display, - a navigation aerial. To remove:

118834

- la radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) ,

To remove the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) .

83C-1

ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components

83C

NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5 Display (2)

103169 118455

To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) .

To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

Navigation speaker (3)

NAVIGATION AID 3 Navigation computer (1)

103598

Navigation aerial (4)

104055

The navigation computer is located under the front right-hand seat. Navigation interface unit (2)

83C-2

ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components

83C

NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5

103835

To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) . Navigation speaker (5) 104055

The navigation interface unit is located underneath the front right-hand seat. Central control (3)

104039

Display (4)

103598

Navigation aerial (6)

83C-3

ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components

83C

NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5

103169

104055

To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

The navigation computer is located under the front right-hand seat. Central control (3)

NAVIGATION AID 4 Radio navigation system (1)

118749

Display (4)

118754

To remove the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) . Navigation computer (2)

83C-4

ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components

83C

NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5

103835

To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) . Navigation aerial (5) 118834

To remove the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) . Display (2)

103169

103835

To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) . Navigation aerial (3)

NAVIGATION AID 5 Radio navigation system (1)

83C-5

ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5

103169

To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

83C-6

83C

ON-BOARD TELEMATICS SYSTEM Navigation computer: Removal - Refitting

83C

NAVIGATION AID 3 or NAVIGATION AID 4 Essential special tooling Ms. 1373

Tool for removing radio or chronotachograph. Essential equipment

diagnostic tool The navigation computer is located under the front right-hand seat.

Note: Do not remove the seat.

REMOVAL I - REMOVAL PREPARATION OPERATION 104054

a Switch off:

a Unclip the access flap at (1) using a screwdriver.

- the ignition, - all the electrical consumers.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Note: Wait for the navigation system to shut down after cutting the + after ignition feed (approximately 1 minute).

NAVIGATION AID 4 a During replacement, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86C, Multimedia, Fault finding - Replacement of components).

104055

a Remove the navigation computer (2) using two (Ms. 1373). a Disconnect the connectors. WARNING The aerial cable is very fragile, do not bend or pinch it.

83C-7

ON-BOARD TELEMATICS SYSTEM Navigation computer: Removal - Refitting NAVIGATION AID 3 or NAVIGATION AID 4

REFITTING I - OPERATION FOR REMOVAL OF PART CONCERNED a Connect the connectors. a Refit the navigation computer. II - FINAL OPERATION. a Refit the access flap. NAVIGATION AID 3 a Carry out the necessary operations using the diagnostic tool (see Technical Note 3729A, Top of the range CARMINAT navigation aid and traffic information, 83C, On-board telematics system, Initialisation).

NAVIGATION AID 4 a If the radio navigation system is being replaced, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86C, Multimedia, Fault finding - Replacement of components).

83C-8

83C

ON-BOARD TELEMATICS SYSTEM Navigation interface unit: Removal - Refitting

83C

NAVIGATION AID 3 II - OPERATION FOR REMOVAL OF PART CONCERNED

Essential special tooling Ms. 1373

Tool for removing radio or chronotachograph. Essential equipment

diagnostic tool The navigation interface unit is located underneath the front right-hand seat.

Note: Do not remove the seat.

REMOVAL I - REMOVAL PREPARATION OPERATION a Switch off:

104055

a Remove the navigation interface unit (2) using the two (Ms. 1373).

- the ignition, - all the electrical consumers.

a Disconnect the connectors from the navigation interface unit.

Note:

REFITTING

Wait for the navigation system to shut down after cutting the + after ignition feed (approximately 1 minute).

I - REFITTING OPERATION FOR PART CONCERNED a Connect the navigation interface unit connectors. a Refit the navigation interface unit. II - FINAL OPERATION. a Refit the access flap. a Carry out the necessary operations using the diagnostic tool (see Technical Note 3729A, Top of the range CARMINAT navigation aid and traffic information, 83C, On-board telematics system, Initialisation).

104054

a Unclip the access flap at (1) using a screwdriver.

83C-9

ON-BOARD TELEMATICS SYSTEM Multimedia network interface unit: Removal - Refitting

83C

NAVIGATION AID 6 II - FINAL OPERATION a Refit the glovebox (see Glovebox: Removal - Refitting) (57A, Interior equipment).

Essential equipment diagnostic tool

a When replacing the multimedia network interface unit, carry out the necessary operations using the diagnostic tool (see Fault finding - Replacement of components) (86D, Multimedia network interface unit).

REMOVAL I - REMOVAL PREPARATION OPERATION a Switch off the ignition. WARNING To prevent damaging the navigation system, wait 1 minute after switching off the + after ignition feed. a Remove the glovebox (see Glovebox: Removal Refitting) (57A, Interior equipment). II - OPERATION FOR REMOVAL OF PART CONCERNED

138557

a Unclip the multimedia network interface unit at (1) . a Disconnect the multimedia network interface unit connector. a Remove the multimedia network interface unit.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the multimedia network interface unit connector. a Clip the multimedia network interface unit onto its mounting.

83C-10

ON-BOARD TELEMATICS SYSTEM Central control: Removal - Refitting

83C

NAVIGATION AID 3 or NAVIGATION AID 4

REMOVAL NAVIGATION AID 4 OPERATION FOR REMOVAL OF PART CONCERNED NAVIGATION AID 3

104039

a Unclip the central control (1) using a flat-blade screwdriver.

118749

a Disconnect the connector from the central control. a Remove the central control.

118761

a Unclip the support from the central control at (2) . a Disconnect the connector from the central control. a Remove the mounting from the central control.

83C-11

ON-BOARD TELEMATICS SYSTEM Central control: Removal - Refitting NAVIGATION AID 3 or NAVIGATION AID 4

118761

a Remove the central control by pressing on the clips (3) .

REFITTING REFITTING OPERATION FOR PART CONCERNED NAVIGATION AID 3 a Connect the connector to the central control. a Clip on the central control.

NAVIGATION AID 4 a Clip the central control onto its support. a Connect the connector to the central control. a Clip the mounting onto the central control.

83C-12

83C

ON-BOARD TELEMATICS SYSTEM Navigation speaker: Removal - Refitting

83C

NAVIGATION AID 1 or NAVIGATION AID 3

REMOVAL I - REMOVAL PREPARATION OPERATION

103602

a Disconnect the connector (3) from the hazard warning lights and centralised door control.

103598

a Unclip the gaiter (1) from the gear lever.

103603

a Remove: - the bolt (4) from the gear lever lower trim, - the clips (5) from each side of the gear lever lower trim.

106922

a Unclip (2) the gear lever upper trim.

83C-13

ON-BOARD TELEMATICS SYSTEM Navigation speaker: Removal - Refitting

83C

NAVIGATION AID 1 or NAVIGATION AID 3

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip on the navigation speaker. II - FINAL OPERATION. a Connect the connectors: - the navigation speaker, - of the cigarette lighter. a Clip on the gear lever lower trim. a Refit: - the clips to each side of the trim. - the bolts to the gear lever lower trim.

103604

a Connect the connector to the hazard warning lights and centralised door control. a Clip:

a Unclip the (6) gear lever lower trim.

- the gear lever upper trim,

a Disconnect the following connectors:

- the gear lever gaiter.

- for the cigarette lighter, - the navigation speaker. a Remove the gear lever lower trim . II - OPERATION FOR REMOVAL OF PART CONCERNED

103604

a Unclip the navigation speaker (7) . a Remove the navigation speaker.

83C-14

CRUISE CONTROL

83D

Cruise control / speed limiter: List and location of components CRUISE CONTROL

102158

No.

Description

(1)

Three-position switch (off / cruise control / speed limiter)

(2)

Steering column switches

(3)

Instrument panel

(4)

Injection computer

(5)

Accelerator pedal position potentiometer

(6)

Brake switch (dual contact)

(7)

Clutch switch (start of travel)

(8)

Automatic transmission computer (if fitted)

(9)

Anti-lock braking system computer

(10)

Throttle valve

104029

83D-1

CRUISE CONTROL Switch: Removal - Refitting

83D

CRUISE CONTROL

REMOVAL I - REMOVAL PREPARATION OPERATION

104029

The method above related to the switch (A) for the cruise control/speed limiter function. 103800

Note:

a Unclip the steering wheel upper half-cowling at (1) .

The steering wheel and driver's front airbag do not need to be removed when removing the cruise control/speed limiter switch.

103801

a Remove: - the bolts (2) from the lower half-cowling, - the lower half-cowling.

83D-2

CRUISE CONTROL Switch: Removal - Refitting CRUISE CONTROL II - OPERATION FOR REMOVAL OF PART CONCERNED

103467

a Unclip the switch (3) from the steering column switch assembly. a Disconnect the switch connector at (4) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the switch connector. a Clip the switch onto the steering column switch assembly. II - FINAL OPERATION. a Fit the lower half-cowling. a Refit the bolts to the lower half-cowling. a Clip on the upper half-cowling.

83D-3

83D

CRUISE CONTROL Steering wheel switch: Removal - Refitting

83D

CRUISE CONTROL II - OPERATION FOR REMOVAL OF PART CONCERNED

Essential equipment diagnostic tool

Tightening torquesm steering wheel switch bolts

2 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. 116070

When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

a Disconnect the intermediate connector (1) . a Remove: - the bolts (2) from the steering wheel switches, - the steering column switches.

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

REFITTING

a Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag and seat belt pretensioners, Fault finding - Replacement of components).

I - REFITTING OPERATION FOR PART CONCERNED

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Refit the steering column switch bolts.

a Remove the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal - Refitting, page 88C-11) .

a Fit the steering wheel switches.

a Torque tighten the steering wheel switch bolts (2 Nm). a Connect the intermediate connector. II - FINAL OPERATION. a Refit the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal Refitting, page 88C-11) . a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag and seat belt pretensioners, Fault finding - Replacement of components).

83D-4

CONTROL - SIGNALS Under steering wheel control assembly: List and location of components

I - LIST OF COMPONENTS

II - LOCATION OF COMPONENTS

No.

Description

1 - Rotary switch

(1)

Rotary switch

(2)

Wiper switch and radio satellite control

(3)

Signalling light switch

84A

CRUISE CONTROL

(4)

Cruise control/speed limiter switch

142055

(5)

Hazard warning lights and centralised door control

(6)

Lighting dimmer

(7)

Exterior rear view mirror control switch

2 - Wiper switch and radio satellite control

WITHOUT XENON BULBS

(8)

Remote headlight beam adjustment control

142055

3 - Signalling light switch

142055

84A-1

CONTROL - SIGNALS Under steering wheel control assembly: List and location of components

4 - Cruise control/speed limiter switch

84A

6 - Lighting dimmer

CRUISE CONTROL

142055

103166

5 - Hazard warning lights and centralised door control

7 - Exterior rear view mirror control switch

103602

118751

84A-2

CONTROL - SIGNALS Under steering wheel control assembly: List and location of components

8 - Remote headlight beam adjustment control WITHOUT XENON BULBS

103166

84A-3

84A

CONTROL - SIGNALS Steering wheel controls assembly: Removal - Refitting

84A

Essential equipment diagnostic tool

IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

REMOVAL I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (88C, Airbag and pretensioners).

142053

a Remove the upper steering column cover (1) attached at (2) .

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal - Refitting, page 88C-11) . a Set the wheels straight ahead. WARNING Incorrect wheel alignment may damage the rotary switch. a Remove the steering wheel (see Steering wheel: Removal - Refitting) (36A, Power-assisted steering).

142054

a Remove the lower steering column cover (3) fixed by the bolts (4) .

84A-4

CONTROL - SIGNALS Steering wheel controls assembly: Removal - Refitting

84A

a Remove the steering column controls assembly.

II - OPERATION FOR REMOVAL OF PART CONCERNED

WARNING To prevent damaging the rotary switch, do not turn the mobile section of the rotary switch.

REFITTING I - REFITTING PREPARATION OPERATION

103802

142055

a WARNING To ensure the rotary switch is not damaged, position the mark (7) opposite the index. II - REFITTING OPERATION FOR PART CONCERNED a Ensure that the wheels are set straight ahead. a WARNING To prevent damage to the wiring harness when refitting, observe the original routing. 107709

a Loosen the bolts (5) securing the rotary switch. a Apply force (6) using a flat-blade screwdriver to detach the rotary switch. a Partially remove the steering column controls assembly to disconnect its connectors. a Disconnect all the connectors.

84A-5

CONTROL - SIGNALS Steering wheel controls assembly: Removal - Refitting

142056

a Position the wiring (8) as indicated on the illustration. a Connect all the connectors. a Fit the steering column control assembly on the steering column. a Refit the steering column control assembly bolt. a Refit: - the upper steering column cover, - the lower steering column cover, - the bolts to the covers under the steering wheel. III - FINAL OPERATION a Refit: - the steering wheel (see Steering wheel: Removal - Refitting) (36A, Power assisted steering), - the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal - Refitting, page 88C-11) . a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners). a Switch on the ignition. a Check the operation of the rotary switch: - turn the steering wheel to the left until it stops, - turn the steering wheel to the right until it stops, - check that there are no faults on the instrument panel.

84A-6

84A

CONTROL - SIGNALS Wiper switch: Removal - Refitting

84A

II - REMOVAL OPERATION FOR PART CONCERNED

Essential equipment diagnostic tool

Note: The radio remote control and the windscreen wiper switch are one inseparable component.

REMOVAL I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove: - the driver's side front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal Refitting, page 88C-11) , - the steering wheel (see Steering wheel: Removal - Refitting) (MR 370, 36A, Power-assisted steering), - the steering column switch assembly (see 84A, Control - Signals, Steering wheel controls assembly: Removal - Refitting, page 84A-4) .

103468

a WARNING To prevent any malfunctions, mark the cable routing and how to connect the connectors. a Disconnect the connector (1) linked to the signalling light switch. a Remove the wiring harness from the steering column switch assembly.

84A-7

CONTROL - SIGNALS Wiper switch: Removal - Refitting

84A

REFITTING I - REFITTING PREPARATIONS OPERATION

103466

a Remove the two bolts (2) from the windscreen wiper switch. 103532

a Check the condition of the horn switches (5) . II - REFITTING OPERATION FOR PART CONCERNED a Clip the windscreen wiper switch onto the steering column switch assembly. a Refit the bolts to the windscreen wiper switch. a Connect the windscreen wiper switch connectors. a Refit the wiring harness to the steering column switch assembly. a Connect the signalling light switch connector. III - FINAL OPERATION. a Refit: 118453

a Disconnect the connectors (3) from the windscreen wiper switch.

- the steering column switch assembly (see 84A, Control - Signals, Steering wheel controls assembly: Removal - Refitting, page 84A-4) ,

a Press on the locking clips (4) to take the windscreen wiper switch out of the steering column switch assembly.

- the steering wheel (see Steering wheel: Removal - Refitting) (MR 370, 36A, Power-assisted steering), - the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal - Refitting, page 88C-11) . a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

84A-8

CONTROL - SIGNALS Wiper switch: Removal - Refitting a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners).

84A-9

84A

CONTROL - SIGNALS Indicator lighting switch: Removal - Refitting

84A

II - REMOVAL OPERATION FOR PART CONCERNED

Essential equipment diagnostic tool

REMOVAL I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove: - the driver's side front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal Refitting, page 88C-11) , - the steering wheel (see Steering wheel: Removal - Refitting) (MR 370, 36A, Power-assisted steering), - the steering column switch assembly (see 84A, Control - Signals, Steering wheel controls assembly: Removal - Refitting, page 84A-4) .

103468

a WARNING To prevent any malfunctions, mark the cable routing and how to connect the connectors. a Disconnect the connector (1) from the signalling light switch. a Remove the two bolts from the signalling light switch (2) .

84A-10

CONTROL - SIGNALS Indicator lighting switch: Removal - Refitting

84A

a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners).

103467

a Unclip: - the mounting (3) from the cruise control/speed limiter switch, - the signalling light switch by pressing on the tabs (4) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip on: - the signalling light switch, - the cruise control/speed limiter switch mounting, a Refit the bolts to the signalling light switch. a Connect the signalling light switch connector. II - FINAL OPERATION. a Refit: - the steering column switch assembly (see 84A, Control - Signals, Steering wheel controls assembly: Removal - Refitting, page 84A-4) , - the steering wheel (see Steering wheel: Removal - Refitting) (MR 370, 36A, Power-assisted steering), - the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal - Refitting, page 88C-11) .

84A-11

CONTROL - SIGNALS Hazard warning lights switch and central locking: Removal - Refitting

The hazard warning lights switch and the centralised door control make up one component.

84A

II - OPERATION FOR REMOVAL OF PART CONCERNED

REMOVAL I - REMOVAL PREPARATION OPERATION

103602

a Disconnect the connector (3) from the hazard warning lights and centralised door control. Note: The brackets for the hazard warning lights and centralised door control are very fragile. Be careful not to damage them during removal. 103598

a Unclip the gaiter (1) from the gear lever.

a Unclip the hazard warning lights and centralised door control at (4) from the gear lever upper trim. a Remove the centralised locking and hazard warning lights control.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip on the centralised locking and hazard warning lights control. a Connect the connector to the hazard warning lights and centralised door control. II - FINAL OPERATION a Clip on the gear lever upper trim. a Clip on the gear lever gaiter.

106922

a Unclip (2) the gear lever upper trim.

84A-12

CONTROL - SIGNALS Lighting dimmer: Removal - Refitting

84A

Essential special tooling Car. 1363

Set of trim removal levers.

Note: The lighting dimmer and remote adjustment form a single unit.

REMOVAL I - REMOVAL PREPARATION OPERATION

116798

a Remove the “remote adjustment control - lighting dimmer” assembly by pressing the clips (2) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the “remote adjustment control - lighting dimmer” assembly onto the switch side plate. a Connect the connectors. 103166

a Unclip the switch side plate (1) using the (Car. 1363).

II - FINAL OPERATION. a Clip the switch side plate onto the dashboard.

II - OPERATION FOR REMOVAL OF PART CONCERNED a Disconnect the connectors.

84A-13

CONTROL - SIGNALS Door mirror control switch: Removal - Refitting

84A

DOOR MIRRORS 03 or DOOR MIRRORS 04 or DOOR MIRRORS 05

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Note: The position of the tool must be the same as shown in the diagram. Incorrect positioning of the tool will damage the exterior rear view mirror control control.

118750

a Disconnect the connector (1) from the exterior rear view mirror control switch.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the connector to the exterior rear view mirror control switch.

118751

a Unclip the door mirror control switch, using a pair of unclipping pliers in exactly the same way as shown above.

a Fit the connector to the exterior rear view mirror control switch. a Clip the door mirror control switch onto the door trim.

Note: If the door mirrors are the folding type, take out the switch very carefully. a Take out the exterior rear view mirror control switch.

84A-14

CONTROL - SIGNALS Heated rear screen: Repair

84A

The screen printed heated grid on the inner face of the window may have an accidental cut, making the affected part of the circuit useless. a Determine the exact location of the cut using a voltmeter. Faults such as these can be repaired by using the heated rear screen varnish available at the. Magasin Pièce de Rechange I - DETERMINING THE EXACT LOCATION OF THE CUT USING A VOLTMETER a Switch on the ignition. a Switch on the heated rear screen supply.

8815

1 - Detection between lines B and A a Connect the + wire of the voltmeter to the + feed terminal of the rear screen.

a A sudden voltage drop indicates that the filament is cut at that point (carry out this operation for each filament).

a Put the - wire of the voltmeter on a filament at the terminal side of the rear screen (line B); the voltage obtained should be roughly equal to that of the battery.

II - REPAIRING THE FILAMENT

a Move the - wire to line A (arrowed line): the voltage gradually drops.

a To ensure that the new line is straight, before varnishing, apply adhesive tape to either side of the section to be repaired, leaving the conducting line exposed.

a Clean the section to be treated to remove all dust or grease, preferably using alcohol or a glass cleaner, and wipe with a clean, dry cloth.

a Before using the varnish, shake the bottle to prevent the silver particles settling at the bottom. Repair a Carry out the repair using a small brush, applying a sufficiently thick layer. If applying successive coats, allow sufficient drying time between each coat and do not repeat the operation more than three times.

8814

a If an error is made with the varnish (runs, smudges, etc.), it can be removed using a knife point, but only after several hours, once the product has properly hardened.

a A sudden voltage drop indicates that the filament is cut at that point (carry out this operation for each filament). 2 - Detection between lines C and A a Connect the - wire of the voltmeter to the - terminal of the rear screen. a Put the + wire of the voltmeter on the filament at the + terminal end of the rear screen (line C); the voltage obtained should be roughly equal to battery voltage. a Move the + wire towards line A (arrowed line); the voltage gradually drops.

84A-15

CONTROL - SIGNALS Heated rear screen: Repair

77324

a The adhesive tape used as a guide must not be removed until approximately one hour after application. The tape must be pulled off perpendicularly to the resistance, in the direction of the arrow. When used at an ambient temperature of 20˚C, the varnish is completely dry in three hours. At lower temperatures the drying time is slightly longer.

84A-16

84A

WIPING - WASHING Wipers and washer: List and location of components I - LIST OF COMPONENTS

85A

2 - Windscreen wiper arm

No.

Description

(1)

Rain and light sensor

(2)

Windscreen wiper arm

(3)

Windscreen wiper mechanism

(4)

Windscreen wiper motor

(5)

Rear screen wiper motor

(6)

Rear screen wiper motor mechanism 103631

(7) Windscreen washer pump

3 - Windscreen wiper mechanism

(8) (9)

Headlight washer pump

(10)

Headlight washer nozzle

(11)

Windscreen washer jet

(12)

Rear screen washer jet

(13)

Rear screen wiper arm

(14)

Windscreen washer bottle

II - LOCATION OF COMPONENTS 103634

1 - Rain and light sensor

101717

85A-1

WIPING - WASHING Wipers and washer: List and location of components 4 - Windscreen wiper motor

85A

6 - Rear screen wiper motor mechanism

104629

This mechanism is only present on vehicles fitted with an opening rear screen 7 - Windscreen washer pump 114007

a - Vehicle without headlight washers 5 - Rear screen wiper motor

102023 103536

85A-2

WIPING - WASHING Wipers and washer: List and location of components b - Vehicle with headlight washers

85A

9 - Headlight washer nozzle

118460

10 - Windscreen washer jet

101992

8 - Headlight washer pump

118462

102023

85A-3

WIPING - WASHING Wipers and washer: List and location of components 11 - Rear screen washer jet

85A

13 - Windscreen washer bottle

118451

12 - Rear screen wiper arm

118481

103537

85A-4

WIPING - WASHING Windscreen wiper blade: Removal - Refitting REMOVAL a Raise the wiper arm.

103824

a Unclip the trim (1) .

103825

a Pivot (2) the wiper blade so that it is positioned perpendicular to the wiper arm. a Remove (3) the blade from the wiper arm.

REFITTING a To refit, proceed in the reverse order of removal.

Note: The larger wiper blade is positioned on the righthand side of the vehicle.

85A-5

85A

WIPING - WASHING Windscreen wiper arm: Removal - Refitting a

Essential special tooling Ele. 1294-01

WARNING

Windscreen wiper arm removing tool.

It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0).

Tightening torquesm wiper arm nuts

85A

a Switch off the ignition.

23 Nm

II - REFITTING OPERATION FOR PART CONCERNED

REMOVAL I - REMOVAL PREPARATION OPERATION a Switch on the ignition. a WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0). a Switch off the ignition. a Remove the wiper arm nut covers. II - OPERATION FOR REMOVAL OF PART CONCERNED

103628

a Position the wiper arms according to the marks on the windscreen (2) . a Refit the wiper arm nuts. a Torque tighten the wiper arm nuts (23 Nm). III - FINAL OPERATION. a Refit the wiper arm nut covers.

103631

a Remove: - the wiper arm nuts (1) , - the wiper arms using the (Ele. 1294-01).

REFITTING I - REFITTING PREPARATIONS OPERATION a Switch on the ignition.

85A-6

WIPING - WASHING Windscreen wiper mechanism: Removal - Refitting

85A

Tightening torquesm windscreen wiper mechanism bolts

8 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . 103634

a Remove: - the wiper arms (see 85A, Wiping - Washing, Windscreen wiper arm: Removal - Refitting, page 85A-6) , - the scuttle panel grille (see Scuttle panel grille: Removal - Refitting) (MR 371, 55A, Exterior protection).

a Remove the bolts (1) from the windscreen wiper mechanism. a Take out the « windscreen wiper mechanism windscreen wiper motor » assembly. a Remove the windscreen wiper motor (see 85A, Wiping - Washing, Windscreen wiper motor: Removal - Refitting, page 85A-10) .

REFITTING II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REFITTING PREPARATIONS OPERATION

a Disconnect the supply connector from the windscreen wiper motor.

a Refit the windscreen wiper motor (see 85A, Wiping - Washing, Windscreen wiper motor: Removal Refitting, page 85A-10) .

114007

a Position the windscreen wiper mechanism according to the illustration above to facilitate extraction of the assembly.

85A-7

WIPING - WASHING Windscreen wiper mechanism: Removal - Refitting

85A

II - REFITTING OPERATION FOR PART CONCERNED

114009 114007

a Position the windscreen wiper mechanism as shown in the above illustration to facilitate fitting of the assembly. Note: For replacement of the « windscreen wiper mechanism - windscreen wiper motor » assembly, the windscreen wiper motor is supplied in the cranked position to facilitate insertion of the assembly, and not in « park » position.

a Position the windscreen wiper mechanism using the centring pin (2) . a Screw in without tightening the windscreen wiper mechanism bolts. a Torque tighten the windscreen wiper mechanism bolts (8 Nm). a Connect: - the windscreen wiper motor connector, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0).

85A-8

WIPING - WASHING Windscreen wiper mechanism: Removal - Refitting

103822

a Check that the windscreen wiper motor linkage is positioned between the marks (3) . a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . III - FINAL OPERATION. a WARNING Replace the plastic inserts for the scuttle grill bolts each time the scuttle panel grille is removed. a Refit: - the scuttle panel grille (see Scuttle panel grille: Removal - Refitting) (MR 371, 55A, Exterior protection), - the wiper arms (see 85A, Wiping - Washing, Windscreen wiper arm: Removal - Refitting, page 85A-6) . a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

85A-9

85A

WIPING - WASHING Windscreen wiper motor: Removal - Refitting

85A

REFITTING Tightening torquesm I - REFITTING PREPARATION OPERATION windscreen wiper motor bolts

8 Nm

a Connect: - the windscreen wiper motor connector,

motor shaft linkage nut

18 Nm

- the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

REMOVAL WARNING I - REMOVAL PREPARATION OPERATION

It is necessary to initialise the system to ensure the correct wiper arm trajectory.

a

a Move the wiper stalk from (0) to (1), then from (1) to (0).

WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory.

a Disconnect:

a Move the wiper stalk from (0) to (1), then from (1) to (0).

- the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) ,

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

- the windscreen wiper motor connector.

a Remove the windscreen wiper mechanism (see 85A, Wiping - Washing, Windscreen wiper mechanism: Removal - Refitting, page 85A-7) .

II - REFITTING OPERATION FOR PART CONCERNED a Note:

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Fit the motor on the mechanism. a Refit the windscreen wiper motor bolts. a Torque tighten the windscreen wiper motor bolts (8 Nm).

114007

a Remove: - the nut from the motor shaft linkage (1) , - the bolts (2) from the windscreen wiper motor, - the windscreen wiper motor.

85A-10

WIPING - WASHING Windscreen wiper motor: Removal - Refitting

103822

a Position the motor shaft linkage between the marks (3) .

114008

a Refit the motor shaft linkage nut. a Torque tighten the motor shaft linkage nut (18 Nm) (4) . III - FINAL OPERATION a Refit the windscreen wiper mechanism (see 85A, Wiping - Washing, Windscreen wiper mechanism: Removal - Refitting, page 85A-7) . a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

85A-11

85A

WIPING - WASHING Rear screen wiper arm: Removal - Refitting REFITTING

Essential special tooling Ele. 1781

85A

Tool for removing windscreen wiper arms

I - REFITTING PREPARATION OPERATION a WARNING

Tightening torquesm rear screen wiper arm nut

It is necessary to initialise the system to ensure the correct wiper arm trajectory.

12 Nm

a Move the wiper stalk from (0) to (1), then from (1) to (0).

REMOVAL

a

I - REMOVAL PREPARATION OPERATION

II - REFITTING OPERATION FOR PART CONCERNED

a WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0). II - OPERATION FOR REMOVAL OF PART CONCERNED

103537

a Position the wiper arm 42 mm from the edge of the screen. a Refit the rear screen wiper arm nut. a Torque tighten the rear screen wiper arm nut (12 Nm). a Refit the nut cover.

111335

a Place your finger behind the wiper arm and press gently on the nut cover lug (1) . a Remove: - the nut cover (2) , - the nut (3) from the rear screen wiper arm, - the rear screen wiper arm using the (Ele. 1781).

85A-12

WIPING - WASHING Rear screen wiper motor mechanism: Removal - Refitting

85A

OPENING REAR SCR. II - OPERATION FOR REMOVAL OF PART CONCERNED Tightening torquesm

a Open the rear screen.

mechanism outer nut

6.5 Nm

mechanism inner nut

4.5 Nm

rear screen wiper arm nut

12 Nm

The wiper mechanism is fixed onto the opening rear screen.

REMOVAL I - REMOVAL PREPARATION OPERATION a

104629

WARNING

a Remove the mechanism inner nut (4) .

It is necessary to initialise the system to ensure the correct wiper arm trajectory.

REFITTING

a Move the wiper stalk from (0) to (1), then from (1) to (0).

I - REFITTING PREPARATION OPERATION

a Remove the rear screen wiper arm (see 85A, Wiping - Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) .

104632

a WARNING 100077

a Remove: - the nut cover (1) , - the mechanism outer nut (2) , - the trim (3) .

85A-13

Be sure to replace the seal (5) .

WIPING - WASHING Rear screen wiper motor mechanism: Removal - Refitting

85A

OPENING REAR SCR. II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the trim. - the mechanism outer nut without tightening it.

104521

a Close the opening screen. WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0) to ensure that the mechanism engages with the motor plate (8) .

104630

a Position the mechanism, observing the dimension (A) of 40 mm between the trim piece and the edge of the screen. a Pretighten the mechanism nut (6) .

103537

a Refit the nut cover. 104627

a Centre the mechanism in relation to the bolt (7) .

a With the opening screen still closed, fit the wiper arm 42 mm from the edge of the screen.

a Tighten to torque: - the mechanism outer nut (6.5 Nm), - the mechanism inner nut (4.5 Nm).

85A-14

WIPING - WASHING Rear screen wiper motor mechanism: Removal - Refitting OPENING REAR SCR.

104628

a Note: The wiper arm setting (42 mm) may be perfected by moving the mechanism (9) . III - FINAL OPERATION a Refit the rear screen wiper arm nut. a Torque tighten the rear screen wiper arm nut (12 Nm). a Refit the rear screen wiper arm nut cover.

85A-15

85A

WIPING - WASHING Rear screen wiper motor: Removal - Refitting

85A

NON-OPEN. REAR SCR. II - OPERATION FOR REMOVAL OF PART CONCERNED Tightening torquesm rear screen wiper motor bolts

8 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0). a Remove: - the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) , - the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim).

103536

a Disconnect the connector (1) from the rear screen wiper motor. a Remove: - the bolts (2) from the rear screen wiper motor, - the rear screen wiper motor.

85A-16

WIPING - WASHING Rear screen wiper motor: Removal - Refitting

85A

NON-OPEN. REAR SCR.

REFITTING

- the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) .

I - REFITTING PREPARATIONS OPERATION

103538

a WARNING Be sure to replace the seal (3) . a Connect the windscreen wiper motor connector. WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0). II - REFITTING OPERATION FOR PART CONCERNED a Fit the rear screen wiper motor. a Refit the rear screen wiper motor bolts. a Torque tighten the rear screen wiper motor bolts (8 Nm). III - FINAL OPERATION. a Refit: - the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim),

85A-17

WIPING - WASHING Rear screen wiper motor: Removal - Refitting

85A

OPENING REAR SCR. II - OPERATION FOR REMOVAL OF PART CONCERNED Tightening torquesm rear screen wiper motor bolts

8 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0). a Remove: - the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) , - the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim).

104518

a Disconnect the connector (1) from the rear screen wiper motor. a Remove: - the bolts (2) from the rear screen wiper motor, - the rear screen wiper motor.

104520

a Unclip the trim from the motor mechanism.

85A-18

WIPING - WASHING Rear screen wiper motor: Removal - Refitting

85A

OPENING REAR SCR.

REFITTING

- the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim),

I - REFITTING PREPARATIONS OPERATION

- the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) .

103538

a WARNING Be sure to replace the seal (3) .

a Connect the windscreen wiper motor connector. WARNING It is necessary to initialise the system to ensure the correct wiper arm trajectory. a Move the wiper stalk from (0) to (1), then from (1) to (0). II - REFITTING OPERATION FOR PART CONCERNED a Fit the rear screen wiper motor. a Refit the rear screen wiper motor bolts. a Torque tighten the rear screen wiper motor bolts (8 Nm). III - FINAL OPERATION. a Refit: - the rear screen wiper motor mechanism trim,

85A-19

WIPING - WASHING Rain and light sensor: Removal - Refitting

II - OPERATION FOR REMOVAL OF PART CONCERNED

Essential special tooling Car. 1363

85A

Set of trim removal levers. 1 - Replacing the rain and light sensor

REMOVAL I - REMOVAL PREPARATION OPERATION

101630

a Disconnect the connector at (3) . a Unclip the two side clips (4) from the detector using a small screwdriver. 101715

a Remove the rain and light sensor.

a Unclip the upper cover (1) . 2 - Replace the windscreen a Note: The rain and light sensor's adhesive base is supplied with the new windscreen; remove only the detector's printed circuit unit.

101716

a Unclip the lower casing (2) . a Disconnect all the connectors.

85A-20

WIPING - WASHING Rain and light sensor: Removal - Refitting

85A

II - REFITTING OPERATION FOR PART CONCERNED 1 - Replacing the rain and light sensor a Fit the rain and light sensor. a Clip on the rain and light sensor. a Connect the rain and light sensor connector. 2 - Replace the windscreen a Clip the rain and light sensor's printed circuit unit onto the adhesive base. a Fit the rain and light sensor. a Clip on the rain and light sensor. a Connect the rain and light sensor connector. III - FINAL OPERATION 102446

a Disconnect the connector at (5) .

a Connect all the connectors. a Clip on:

a Unclip:

- the interior rear-view mirror lower cover,

- the two side clips (6) from the rain and light sensor using a small screwdriver, - the clips (7) from the rain and light sensor's printed circuit unit using a small screwdriver. a Remove the rain and light sensor's printed circuit unit.

REFITTING I - REFITTING PREPARATION OPERATION 1 - Replacing the rain and light sensor a WARNING Removal and refitting of the rain sensor must be carried out in perfectly clean conditions: any dust or fibres could cause a fault. Do not touch the electronic part of the sensor. Fit the sensor to the vehicle immediately after removing it from its packaging. a Clean the windscreen using the (Car. 1363). 2 - Replace the windscreen a Fit the adhesive base.

85A-21

- the interior rear-view mirror upper cover.

WIPING - WASHING Windscreen washer pump: Removal - Refitting

85A

II - OPERATION FOR REMOVAL OF PART CONCERNED Note: 1 - Vehicle without headlight washers

The position of the windscreen washer pump is different if the vehicle is fitted with headlight washers.

REMOVAL I - REMOVAL PREPARATION OPERATION 1 - Vehicle without headlight washers a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). 2 - Vehicle with headlight washers a Remove the front right-hand wheel arch liner (see Front wheel arch liner: Removal - Refitting) (MR 371, 55A, Exterior protection).

118480

a Disconnect the connector (1) from the windscreen washer pump. a Mark the windscreen washer pump pipes (2) . Note: Be prepared for washer fluid to run out. a Disconnect the windscreen washer pump pipes. a Remove the windscreen washer pump.

85A-22

WIPING - WASHING Windscreen washer pump: Removal - Refitting 2 - Vehicle with headlight washers

85A

2 - Vehicle with headlight washers a Refit the front right-hand wheel arch liner (see Front wheel arch liner: Removal - Refitting) (MR 371, 55A, Exterior protection).

101992

a Disconnect the connector (3) from the windscreen washer pump. a Mark the windscreen washer pump pipes (4) .

Note: Be prepared for washer fluid to run out. a Disconnect the windscreen washer pump pipes. a Remove the windscreen washer pump.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the windscreen washer pump. a Connect: - the windscreen washer pump pipes, - the windscreen washer pump connector. II - FINAL OPERATION. 1 - Vehicle without headlight washers a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

85A-23

WIPING - WASHING Headlight washer pump: Removal - Refitting

85A

REMOVAL

II - FINAL OPERATION.

I - REMOVAL PREPARATION OPERATION

a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection). II - OPERATION FOR REMOVAL OF PART CONCERNED

118480

a Disconnect the connector (1) from the headlight washer pump. a Mark the headlight washer pump pipes (2) . Note: Be prepared for washer fluid to run out. a Disconnect the headlight washer pump pipes (2) . a Remove the headlight washer pump.

REMOVAL I - REFITTING OPERATION FOR PART CONCERNED a Fit the headlight washer pump. a Connect: - the headlight washer pump pipes, - the headlight washer pump connector.

85A-24

WIPING - WASHING Headlight washer jet: Removal - Refitting

85A

a Fit the headlight washer jet in its opening.

REMOVAL

a Moderately tighten the headlight washer jet nut. I - REMOVAL PREPARATION OPERATION a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

III - FINAL OPERATION. a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART CONCERNED

101951

a Remove the nut (1) from the headlight washer jet. a Take out the headlight washer jet. a Remove the headlight washer jet pipe (2) .

REFITTING I - REFITTING PREPARATIONS OPERATION Special features of a new bumper a Note: New bumpers are supplied undrilled. To adapt the headlight washer jets, drill at the pre-made marking, preferably before painting (see Front bumper: Conversion) (MR 371, 55A, Exterior protection). II - REFITTING OPERATION FOR PART CONCERNED a Connect the headlight washer jet pipe.

85A-25

WIPING - WASHING Windscreen washer jet: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

118462

a Unclip the windscreen washer jet (1) . a Disconnect the washer jet pipe (2) .

REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the windscreen washer jet pipe. a Clip on the windscreen washer jet.

85A-26

85A

WIPING - WASHING Rear screen washer jet: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the high level brake light (see 81A, Rear lighting, Third brake light: Removal - Refitting, page 81A-6) . II - OPERATION FOR REMOVAL OF PART CONCERNED

118451

a Unclip the rear screen washer jet by pressing on the clips (1) . a Remove the rear screen washer jet from the high level brake light.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the rear screen washer jet on the high level brake light. II - FINAL OPERATION a Refit the high level brake light (see 81A, Rear lighting, Third brake light: Removal - Refitting, page 81A-6) .

85A-27

85A

WIPING - WASHING Windscreen washer bottle: Removal - Refitting

85A

Tightening torquesm frontal impact cross member bolts

44 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Note: Be prepared for washer fluid to run out. a Remove: - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection), - the windscreen washer pump (see 85A, Wiping Washing, Windscreen washer pump: Removal Refitting, page 85A-22) ,

101165

a Unclip the frontal impact cross member using a flatblade screwdriver.

- the headlight washer pump (if fitted) (see 85A, Wiping - Washing, Headlight washer pump: Removal - Refitting, page 85A-24) . II - OPERATION FOR REMOVAL OF PART CONCERNED

118481

a Unclip the windscreen washer bottle at (2) . a Remove the windscreen washer bottle.

REFITTING

118478

a Remove the bolts (1) from the frontal impact cross member.

I - REFITTING OPERATION FOR PART CONCERNED a Clip on:

85A-28

- the windscreen washer bottle,

WIPING - WASHING Windscreen washer bottle: Removal - Refitting - the front impact cross member, a Screw in without tightening the frontal impact cross member bolts. a Torque tighten the frontal impact cross member bolts (44 Nm). II - FINAL OPERATION. a Refit: - the headlight washer pump (if fitted) (see 85A, Wiping - Washing, Headlight washer pump: Removal - Refitting, page 85A-24) , - the windscreen washer pump (see 85A, Wiping Washing, Windscreen washer pump: Removal Refitting, page 85A-22) , - the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).

85A-29

85A

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 I - LIST OF COMPONENTS

- a radio control satellite.

The radio equipment consists of:

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

RADIO NO 02 or RADIO NO 07 – WITHOUT NAVIGATION AID, and RADIO NO 03 - a radio, - a radio aerial,

NAVIGATION AID 1 – WITHOUT NAVIGATION AID, and RADIO NO 06

- tweeter speakers, - front speakers,

- a radio,

- rear speakers, - a display,

- a radio aerial,

- a radio control satellite.

- tweeter speakers,

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

- front speakers, - rear speakers, - a CD multi-changer, - a display, - a radio control satellite.

WITHOUT NAVIGATION AID, and RADIO NO 04

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

- a radio, - a receiver, - a radio aerial, - tweeter speakers, - front speakers, - rear speakers,

RADIO NO 09

- a display,

- a receiver,

- a radio control satellite.

- a radio aerial,

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

- tweeter speakers, - front speakers, - rear speakers, - a radio control satellite.

RADIO NO 05 or RADIO NO 08 - a radio, - a radio aerial, - tweeter speakers, - front speakers, - rear speakers,

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) . This equipment also consists of: - a radio navigation system (see 83C, On-board telematics system, Navigation: List and location of components, page 83C-1)

- a CD multi-changer, - a display,

86A-1

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 II - LOCATION OF COMPONENTS RADIO NO 02 or RADIO NO 07 – WITHOUT NAVIGATION AID, and RADIO NO 03 Radio (1)

118756

Front speakers (4)

103159

Radio aerial (2)

118747

Rear speakers (5)

103169

Tweeter speaker (3)

86A-2

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

118836

Display (6)

103161

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

WITHOUT NAVIGATION AID, and RADIO NO 04 Radio (1)

118455

Radio control satellite (7) 103835

STANDARD CHASSIS Tuner-amplifier (2)

86A-3

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 Radio aerial (3)

104204 103169

the receiver is located under the rear right-hand seat. Tweeter speaker (4)

LONG CHASSIS Tuner-amplifier (2)

118756

Front speaker (5)

114781

The receiver is located behind the rear right-hand wheel arch lining.

86A-4

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

118747

Display (6)

103161

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

RADIO NO 05 or RADIO NO 08 Radio (1)

118455

Radio control satellite (7)

103598

Radio aerial (2)

86A-5

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

103169

Tweeter speaker (3)

118747

Rear speaker (5)

118756

Front speaker (4)

118836

CD multi-changer (6)

86A-6

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

109990

103161

The CD multi-changer is located under the front lefthand seat.

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

Display (7)

WITHOUT NAVIGATION AID, and RADIO NO 06 – NAVIGATION AID 1 Radio (1)

118752

Radio control satellite (8)

103598

Radio aerial (2)

86A-7

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

103169

Tweeter speaker (3)

118747

Rear speaker (5)

118756

Front speakers (4)

118836

CD multi-changer

86A-8

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

109990

103161

The CD multi-changer is located under the front lefthand seat.

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

Display (7)

RADIO NO 09 Tuner-amplifier (1)

118752

Radio control satellite (8)

104055

Radio aerial (2)

86A-9

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

103169

Tweeter speaker (3)

118747

Rear speakers (5)

118756

Front speaker (4)

118836

Radio control satellite (6)

86A-10

RADIO Audio equipment: List and location of components

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

103161

To remove the radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-26) .

86A-11

RADIO Car radio: Removal - Refitting

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 Essential special tooling NAVIGATION AID 1 or NAVIGATION AID 4 Ms. 1544

Radio removal tool - Carminat Becker and Cabasse.

Ms. 1373

Tool for removing radio or chronotachograph. Essential equipment

diagnostic tool

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED RADIO NO 04

118754

a Remove the radio navigation system using the two (Ms. 1544).

100796

a Remove the radio using the two (Ms. 1544). a Remove the tools by pressing on the locks (1) .

86A-12

RADIO Car radio: Removal - Refitting

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09

RADIO NO 02 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 – WITHOUT NAVIGATION AID, and RADIO NO 03

120770

a Remove the radio navigation system using two (Ms. 1373). 120073

a Remove the radio using two (Ms. 1373).

NAVIGATION AID 5 a If the radio navigation system is being replaced, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86C, Multimedia, Fault finding - Replacement of components).

86A-13

RADIO Car radio: Removal - Refitting

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 a Carry out the necessary operations (see Technical Note 6011A, "Entry level" Navigation, 83C, Entry level Navigation: Anti-theft code).

NAVIGATION AID 4 a Refit the radio navigation system.

NAVIGATION AID 5 a Refit the radio navigation system. a Carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86C, Multimedia, Fault finding - Replacement of components). 100802

a WARNING The aerial cable is very fragile, do not bend or pinch it. a Disconnect the connectors. a Remove the tools by pressing on the locks (2) .

REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the various connectors. RADIO NO 02 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 – WITHOUT NAVIGATION AID, and RADIO NO 03 a Refit the radio. a Carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86A, Radio, Replacement of components).

NAVIGATION AID 1 a Refit the radio navigation system.

86A-14

RADIO Tuner-amplifier: Removal - Refitting

86A

RADIO NO 04 or RADIO NO 09 Essential special tooling Ms. 1373

Tool for removing radio or chronotachograph.

REMOVAL I - REMOVAL PREPARATION OPERATION STANDARD CHASSIS, and RADIO NO 04 a Note:

104618

a Remove the mounting (3) from the rear seats.

The receiver is located under the rear right-hand seat (see 86A, Radio, Audio equipment: List and location of components, page 86A-1) . a Remove the rear seats from the vehicle.

104617

a Remove: - the clips (1) , - the trim (2) .

104214

a Remove the soundproofing pads (4) .

86A-15

RADIO Tuner-amplifier: Removal - Refitting

86A

RADIO NO 04 or RADIO NO 09

104620

a Remove the flap (5) .

104054

LONG CHASSIS, and RADIO NO 04

a Unclip the access flap at (1) using a screwdriver.

a Note: The receiver is located behind the rear righthand wheel arch lining (see 86A, Radio, Audio equipment: List and location of components, page 86A-1) .

II - REMOVAL OPERATION FOR PART CONCERNED

a Remove the rear wheel arch lining (see Rear wheel arch lining: Removal - Refitting) (MR 371, 71A, Body internal trim).

STANDARD CHASSIS, and RADIO NO 04

RADIO NO 09 a Note: The receiver is located under the front right-hand seat (see 86A, Radio, Audio equipment: List and location of components, page 86A-1) .

Note: Do not remove the seat.

104203

a Disconnect the connectors from the amplifier/tuner.

86A-16

RADIO Tuner-amplifier: Removal - Refitting

86A

RADIO NO 04 or RADIO NO 09

RADIO NO 09

104204

a Remove the receiver using the two (Ms. 1373). 104055

a Remove the receiver (2) using two (Ms. 1373). a Disconnect the connectors from the receiver (2) .

LONG CHASSIS, and RADIO NO 04

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

STANDARD CHASSIS, and RADIO NO 04 a Clip the receiver into its housing. a Connect the tuner-amplifier connectors.

LONG CHASSIS, and RADIO NO 04 114781

a Remove the bolts (6) from the receiver support.

a Fit the receiver onto its support.

a Disconnect the connectors from the amplifier/tuner.

a Connect the tuner-amplifier connectors.

a Remove the receiver from the support.

a Refit the receiver bolts.

86A-17

RADIO Tuner-amplifier: Removal - Refitting RADIO NO 04 or RADIO NO 09

RADIO NO 09 a Connect the tuner-amplifier connectors. a Clip the receiver into its housing.

II - FINAL OPERATION. STANDARD CHASSIS, and RADIO NO 04 a Refit: - the flap, - the soundproofing, - the rear seat mounting, - the trim, - the clips, - the rear seats.

LONG CHASSIS, and RADIO NO 04 a Refit the rear wheel arch lining (see Rear wheel arch lining: Removal - Refitting) (MR 371, 71A, Body internal trim).

RADIO NO 09 a Clip on the access flap.

86A-18

86A

RADIO Radio aerial: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a Partially remove the rear section of the headlining (see Headlining: Removal - Refitting) (MR 371, 71A, Body internal trim).

II - REMOVAL OPERATION FOR PART CONCERNED

104345

a Disconnect the radio aerial connector. a Remove: - the radio aerial nut (1) , - the radio aerial.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the radio aerial, - the radio aerial nut. a Connect the radio aerial connector. II - FINAL OPERATION. a Refit the rear section of the headlining (see Headlining: Removal - Refitting) (MR 371, 71A, Body internal trim).

86A-19

86A

RADIO Tweeter: Removal - Refitting

86A

REMOVAL

REFITTING

OPERATION FOR REMOVAL OF PART CONCERNED

REFITTING OPERATION FOR PART CONCERNED a Connect the tweeter speaker connector. a Clip on the tweeter speaker protective grille.

118756

a Unclip the tweeter speaker protective grille.

118755

a Disconnect the tweeter speaker connector (1) . a Remove tweeter (1) .

86A-20

RADIO Front speakers: Removal - Refitting

86A

REMOVAL

REFITTING

OPERATION FOR REMOVAL OF PART CONCERNED

REFITTING OPERATION FOR PART CONCERNED a Connect the front speaker connector. a Position the front speaker. a Refit the front speaker bolts. a Clip on the front speaker protection grille.

118748

a Unclip the front speaker protection grille.

118747

a Remove the bolts (1) from the front speaker. a Remove the front speaker. a Disconnect the front speaker connector.

86A-21

RADIO Rear speakers: Removal - Refitting

86A

REMOVAL

REFITTING

OPERATION FOR REMOVAL OF PART CONCERNED

REFITTING OPERATION FOR PART CONCERNED a Connect the rear speaker connector. a Position the rear speaker. a Refit the rear speaker bolts. a Clip on the rear speaker protection grille.

118835

a Unclip the rear speaker protection grille.

118836

a Remove the bolts (1) from the rear speaker. a Remove the rear speaker. a Disconnect the rear speaker connector.

86A-22

RADIO CD changer: Removal - Refitting

86A

NAVIGATION AID 1, and RADIO NO 05 or RADIO NO 08 – WITHOUT NAVIGATION AID, and RADIO NO 06

REMOVAL

II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REMOVAL PREPARATION OPERATION

102994 104054

a Remove the bolts (2) from the CD multi-changer.

a Unclip the access flap at (1) using a screwdriver.

a Remove the CD multi-changer from its housing.

a Remove the access flap.

a Disconnect the CD multi-changer connector. a Remove the CD multi-changer.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the CD multi-changer connector. a Fit the CD multi-changer. a Refit the CD multi-changer bolts. II - FINAL OPERATION. a Refit the access flap.

86A-23

RADIO Display: Removal - Refitting

86A

NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5

REMOVAL

- the navigation screen.

I - REMOVAL PREPARATION OPERATION a Remove the instrument panel (see 83A, Instrument panel, Instrument panel: Removal - Refitting, page 83A-1) .

NAVIGATION AID 4 or NAVIGATION AID 5

II - OPERATION FOR REMOVAL OF PART CONCERNED NAVIGATION AID 1 a Note: The navigation screen is integrated into the instrument panel (see 86A, Radio, Audio equipment: List and location of components, page 86A-1) .

NAVIGATION AID 3 118757

a WARNING Do not press on the screen as this may damage it. a Remove: - the bolts (2) from the navigation screen bracket, - the navigation screen bracket (3) , - the navigation screen.

REFITTING 103839

a WARNING

I - REFITTING OPERATION FOR PART CONCERNED

Do not press on the screen as this may damage it. a Remove:

NAVIGATION AID 3 a Refit: - the navigation screen,

- the bolts (1) from the navigation screen,

86A-24

RADIO Display: Removal - Refitting NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5 - the navigation screen bolts.

NAVIGATION AID 4 or NAVIGATION AID 5 a Refit: - the navigation screen, - the navigation screen bracket, - the navigation screen bracket bolts.

II - FINAL OPERATION. a Refit the instrument panel (see 83A, Instrument panel, Instrument panel: Removal - Refitting, page 83A-1) .

86A-25

86A

RADIO Radio control satellite: Removal - Refitting

86A

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 a The radio remote control cannot be separated from the wiper switch (see 84A, Control - Signals, Wiper switch: Removal - Refitting, page 84A-7) .

86A-26

RADIO Offset multimedia socket: Removal - Refitting MP3 READER

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Open the glovebox.

127869

a Remove: - the offset audio unit bolts (1) , - the offset audio unit. a Disconnect the offset audio unit connector (2) .

REFITTING REFITTING OPERATION FOR PART CONCERNED a Note: When replacing the offset audio unit, replace the wiring and check that the wiring runs correctly to the radio (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) . a Connect the offset audio unit connector. a Refit the offset audio unit. a Close the glovebox.

86A-27

86A

CAR PHONE Mobile phone: List and location of components

86B

HANDS-FREE TEL. KIT I - LIST OF COMPONENTS

2 - Telephone control at steering wheel

No.

Description

(1)

Telephone aerial

(2)

Telephone control at steering wheel

(3)

"Handsfree" microphone

(4)

Computer

II - LOCATION OF COMPONENTS 1 - Telephone aerial

123089

3 - "Handsfree" microphone

103169

123085

86B-1

CAR PHONE Mobile phone: List and location of components HANDS-FREE TEL. KIT 4 - Computer

123084

86B-2

86B

CAR PHONE Computer: Removal - Refitting

86B

HANDS-FREE TEL. KIT

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove the gear lever console (see Centre console: Removal - Refitting) (MR 371, 57A, centre console: Removal - Refitting). II - OPERATION FOR REMOVAL OF PART CONCERNED

123083

a Disconnect the connectors (2) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the connectors. a Refit the computer in its original position. 123084

a Remove the computer (1) .

II - FINAL OPERATION. a Refit the gear lever console (see Centre console: Removal - Refitting) (MR 371, 57A, centre console: Removal - Refitting). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

86B-3

CAR PHONE Hands-free microphone: Removal - Refitting

86B

HANDS-FREE TEL. KIT

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the computer (see 86B, Car phone, Computer: Removal - Refitting, page 86B-3) .

123090

a Unclip the windscreen pillar trim (3) . a Remove the sun visors (see Sun visor: Removal Refitting) (MR 371, 57A, Interior equipment).

123082

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Unclip the dashboard lower trim (1) on the passenger side.

123091

a Remove the “hands-free” microphone wire (4) from the A-pillar clips. 123080

a Unclip the dashboard side panel (2) on the passenger's side.

86B-4

CAR PHONE Hands-free microphone: Removal - Refitting

86B

HANDS-FREE TEL. KIT

123079

123085

a Remove the “hands-free” microphone wire (5) from the dashboard side panel.

a Remove the “hands-free” microphone (7) from the headlining.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

123081

a Remove the “hands-free” microphone wire (6) from the dashboard lower trim.

123274

a Refit the “hands-free” microphone with its wire as shown in the diagram above. a Connect the “hands-free” microphone connector to the computer.

86B-5

CAR PHONE Hands-free microphone: Removal - Refitting HANDS-FREE TEL. KIT II - FINAL OPERATION. a Refit the sun visors (see Sun visor: Removal - Refitting) (MR 371, 57A, Interior equipment). a Clip on: - the windscreen pillar trim, - the dashboard side panel, - the dashboard lower trim. a Refit the computer (see 86B, Car phone, Computer: Removal - Refitting, page 86B-3) .

86B-6

86B

CAR PHONE Telephone aerial: Removal - Refitting HANDS-FREE TEL. KIT The telephone aerial is integrated into the radio aerial, (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .

86B-7

86B

CAR PHONE Telephone control on steering wheel Removal - Refitting HANDS-FREE TEL. KIT The telephone control on the steering wheel cannot be separated from the wiper switch (see 84A, Control Signals, Wiper switch: Removal - Refitting, page 84A-7) .

86B-8

86B

PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting

87B

LEFT-HAND DRIVE Essential special tooling AUTOMATIC PARKING BRAKE Car. 1363

Set of trim removal levers.

Car. 1597

Trim removal lever.

a Remove the electronic parking brake lever (see Handle: Removal - Refitting)

REMOVAL I - REMOVAL PREPARATION OPERATION a In the event of replacement, carry out the necessary operations (see Fault finding - Replacement of components) (MR 372, 87B, Passenger compartment connection unit).

a Remove the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting)

Note: For better access to the UCH, remove the instrument panel trim pieces.

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove: - the central front panel multimedia component (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) , - the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment).

103837

103165

a Open the glovebox (1) past the resistance point. a Remove:

103834

a Remove the trims:

- the glovebox (1) ,

- upper trim piece (3) from the instrument panel using the (Car. 1597) (4) ,

- the switch side plate (2) using the (Car. 1363). a Disconnect the connectors.

- lower trim piece (5) from the instrument panel.

87B-1

PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting

87B

LEFT-HAND DRIVE

NAVIGATION AID 3

103834

a Disconnect the connector (6) from the navigation central control.

103851

a Unclip: - the fuse and relay box at (8) , - the front left-hand air distribution duct (see Front air distribution duct: Removal - Refitting) (MR 370, 61A, Heating system).

TYRE PRESSURE SENS., and DOCUMENT PHASE 1

II - OPERATION FOR REMOVAL OF PART CONCERNED

103851

a Unclip the radio frequency reception aerial from the doors and boot at (7) . 103852

a Remove the bolt (9) from the UCH.

87B-2

PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting

87B

LEFT-HAND DRIVE

REFITTING I - REFITTING OPERATION FOR PART CONCERNED TYRE PRESSURE SENS., and DOCUMENT PHASE 1 a Connect the opening elements radio frequency reception aerial (12) .

a Connect the UCH connectors (11) . a Refit: - the UCH on its support, - the UCH bolt. 104062

a Remove the UCH from its support by pivoting it round at (10) .

II - FINAL OPERATION a Refit: - the front left-hand air distribution duct (see Front air distribution duct: Removal - Refitting) (MR 370, 61A, Heating system), - the fuse and relay box.

TYRE PRESSURE SENS., and DOCUMENT PHASE 1 a Refit the doors and boot radio frequency reception aerial.

NAVIGATION AID 3 a Connect the navigation central control connector. 118746

a Disconnect the connectors (11) from the UCH.

a Clip on the trims: - lower instrument panel trim,

TYRE PRESSURE SENS., and DOCUMENT PHASE 1

- upper instrument panel trim.

a Disconnect the opening elements radio frequency reception aerial (12) .

a Refit: - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 371, 57A, Interior equipment),

87B-3

PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting LEFT-HAND DRIVE

AUTOMATIC PARKING BRAKE a Refit the parking brake lever (see Handle: Removal - Refitting) .

a Connect the switch side plate connectors. a Refit: - the switch side plate, - the storage compartment, - the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment), - the central front panel multimedia component (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) . a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a In the event of replacement, carry out the necessary programming (see Fault finding - Replacement of components) (MR 372, 87B, Passenger compartment connection unit).

87B-4

87B

PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting

87B

RIGHT-HAND DRIVE II - OPERATION FOR REMOVAL OF PART CONCERNED Note: The UCH is mounted behind the glovebox.

REMOVAL I - REMOVAL PREPARATION OPERATION a In the event of replacement, carry out the necessary operations (see Fault finding - Replacement of components) (MR 372, 87B, Passenger compartment connection unit). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove: - the central front panel multimedia component (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) , - the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment),

104096

- the storage compartment light (see 81B, Interior lighting, Glovebox light: Removal - Refitting, page 81B-10) , - the glovebox (see Glovebox: Removal - Refitting) (MR 371, 57A, Interior equipment). TYRE PRESSURE SENS., and DOCUMENT PHASE 1 a Unclip the doors and boot radio frequency reception aerial.

118850

a Remove: - the bolt (1) from the UCH, - the UCH from its support by pivoting it round (2) .

87B-5

PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting

87B

RIGHT-HAND DRIVE

TYRE PRESSURE SENS., and DOCUMENT PHASE 1 a Clip on the doors and boot radio frequency reception aerial.

II - FINAL OPERATION a Refit: - the glovebox (see Glovebox: Removal - Refitting) (MR 371, 57A, Interior equipment), - the storage compartment light (see 81B, Interior lighting, Glovebox light: Removal - Refitting, page 81B-10) , - the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment).

118745

a Disconnect the connectors (3) from the UCH.

- the central front panel multimedia component (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) .

TYRE PRESSURE SENS., and DOCUMENT PHASE 1

a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Disconnect the connector (4) from the doors and boot radio frequency reception aerial.

a In the event of replacement, carry out the necessary programming (see Fault finding - Replacement of components) (MR 372, 87B, Passenger compartment connection unit).

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

TYRE PRESSURE SENS., and DOCUMENT PHASE 1 a Connect the doors and boot radio frequency reception aerial connector.

a Connect the UCH connectors. a Refit: - the UCH on its support, - the UCH bolt.

87B-6

OPENING ELEMENT MANAGEMENT Door management: List and location of components I - LIST OF COMPONENTS

87C

Radio frequency reception aerial

No.

Description

(1)

UCH

(11)

Radio frequency reception aerial

(2)

Renault Card

(3)

Door opening aerial (built into the handle)

(4)

Tailgate opening aerial

(5)

Presence sensor

(6)

Locking switch on the handle

(7)

Tailgate locking switch

(8)

Tailgate opening switch

(9)

Lock motor for the fuel filler flap

(10)

Rear screen opening switch

103851

(11)

The radio frequency reception aerial is a wire clipped onto the UCH. This wire goes into the dashboard wiring harness.

II - LOCATION OF COMPONENTS 1 - UCH

TYRE PRESSURE SENS., and DOCUMENT PHASE 1 UCH

118745

103852

87C-1

OPENING ELEMENT MANAGEMENT Door management: List and location of components 2 - UCH

87C

4 - Door opening aerial (built into the handle)

WITHOUT TYRE PRESSURE SENS., and DOCUMENT PHASE 1 – DOCUMENT PHASE 2

101902

5 - Tailgate opening aerial 103852

3 - Renault Card

104451

101929

87C-2

OPENING ELEMENT MANAGEMENT Door management: List and location of components 6 - Presence sensor

87C

8 - Tailgate locking switch

101902

7 - Locking switch on the handle

104454

9 - Tailgate opening switch

101902

87C-3

105084

OPENING ELEMENT MANAGEMENT Door management: List and location of components 10 - Lock motor for the fuel filler flap

87C

11 - Rear screen opening switch

104453

105881

87C-4

105084

OPENING ELEMENT MANAGEMENT Opening aerial: Removal - Refitting

87C

DOOR OPEN SYST. 433 NML

REMOVAL I - REMOVAL PREPARATION OPERATION 1 - Side opening elements a Remove the door handle affected (see MR 371 Bodywork, 51A, Side opening element mechanisms, Door exterior handle: Removal - refitting). 2 - Non side opening element a Remove the tailgate strip (see MR 371 Bodywork, 55A, Exterior protection, Tailgate strip: Removal - refitting).

26405

a Remove:

II - OPERATION FOR REMOVAL OF PART CONCERNED

- the cover (3) , taking care by the bracket (4) , to detach the clips (5) from each side of the cover, - area (6) .

1 - Side opening elements

a Remove the cover by pulling (7) towards the rear of the handle.

26404

a Remove: - seal (1) , - the bolt (2) from the cover.

26408

a Note: - the position of the opening aerial (8) , - the wiring harness routing (9) up to the end of the goose neck outlet. Note: The retaining tabs (10) are very fragile: remove them with care, using a flat-blade screwdriver.

87C-5

OPENING ELEMENT MANAGEMENT Opening aerial: Removal - Refitting

87C

DOOR OPEN SYST. 433 NML

26407

26409

26411

a Remove the control switch and the door handle aerial by pressing the retaining tabs (10) in the handle casing. Note: When removing the closure control button, the button and the spring may be ejected.

26410

a Remove the closure control button by pressing the spigots using a flat-blade screwdriver while holding the button.

87C-6

OPENING ELEMENT MANAGEMENT Opening aerial: Removal - Refitting

87C

DOOR OPEN SYST. 433 NML a Connect the opening aerial connector.

2 - Non side opening element

II - FINAL OPERATION. 1 - Side opening elements a Refit the door handle affected (see MR 371 Bodywork, 51A, Side opening element mechanisms, Door exterior handle: Removal Refitting). 2 - Non side opening element a Refit the tailgate strip (see MR 371 Bodywork, 55A, Exterior protection, Tailgate strip: Removal - refitting).

104451

a Disconnect the connector (11) from the opening aerial. a Remove: - the bolt (12) from the opening aerial, - the opening aerial.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED 1 - Side opening elements a Clip: - the closure control button on the switch support, - the closure control button and the opening aerial on the door handle. a Position the cover. a Refit: - the cover bolt, - the seal, 2 - Non side opening element a Refit: - the opening aerial, - the opening aerial bolt.

87C-7

OPENING ELEMENT MANAGEMENT Tailgate opening switch: Removal - Refitting

Note: It is not necessary to remove the door strip to perform this operation.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

118483

a Protect the tailgate opening switch (1) with masking tape. a Unclip the tailgate opening switch (1) using a flatblade screwdriver. a Disconnect the tailgate opening switch connector.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the tailgate opening switch connector. a Clip on the tailgate opening switch.

87C-8

87C

OPENING ELEMENT MANAGEMENT Tailgate locking switch: Removal - Refitting

II - OPERATION FOR REMOVAL OF PART CONCERNED

Essential special tooling Car. 1363

87C

Set of trim removal levers.

REMOVAL I - REMOVAL PREPARATION OPERATION

103917

a Unclip the badge using the (Car. 1363) (2) .

103544

a Remove: - the bolts (1) from the tailgate central lower trim, - the tailgate central lower trim.

104449

a Disconnect the connector (3) from the tailgate locking switch. a Press, in the direction of the arrows (4) , the locking spigots on the tailgate locking switch.

87C-9

OPENING ELEMENT MANAGEMENT Tailgate locking switch: Removal - Refitting

104454

a Extract the tailgate locking switch.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip on the tailgate locking switch. a Connect the tailgate locking switch connector. a Clip the badge on. II - FINAL OPERATION a Refit: - the tailgate central lower trim, - the tailgate central lower trim bolts.

87C-10

87C

OPENING ELEMENT MANAGEMENT Rear screen opening switch: Removal - Refitting

87C

a Clip on the rear screen opening switch. Note: It is not necessary to remove the door strip to perform this operation.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

118484

a Protect the rear screen opening switch (1) with masking tape. a Unclip the rear screen opening switch (1) using a flat-blade screwdriver.

118486

a Disconnect the connector (2) from the rear screen opening switch.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the rear screen opening switch connector.

87C-11

OPENING ELEMENT MANAGEMENT Lock motor for the fuel filling compartment: Removal - Refitting

87C

REMOVAL I - REMOVAL PREPARATION OPERATION a Partially remove the rear wheel arch liner (see Rear wheel arch lining: Removal - Refitting) (MR 371, 71A, Body internal trim). Note: Make sure that the motor is in the "flap unlocked" position.

Note: If there is an electrical fault, the motor may be turned manually using the knob.

105952

a Unclip the fuel filler flap by pressing on the clips (2) .

104453

a Remove the bolts (1) from the fuel filler flap.

87C-12

OPENING ELEMENT MANAGEMENT Lock motor for the fuel filling compartment: Removal - Refitting

II - OPERATION FOR REMOVAL OF PART CONCERNED

87C

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Position the fuel filler flap lock motor. Note: Tighten the nut carefully onto the plastic thread of the motor. a Refit the fuel filler flap lock motor nut. a Connect the fuel filler flap lock motor connector. II - FINAL OPERATION. a Clip on the fuel filler flap. a Refit the fuel filler flap bolts.

118477

a Refit the rear wheel arch liner (see Rear wheel arch lining: Removal - Refitting) (MR 371, 71A, Body internal trim).

105881

a Disconnect the connector (3) from the fuel filler flap lock motor. a Remove: - the nut (4) from the fuel filler flap lock motor (located above the flap in the outer wheel arch), - the fuel filler flap lock motor.

87C-13

ELECTRIC WINDOWS - SUNROOF Electric window: List and location of components I - LIST OF COMPONENTS

87D

2 - Front electric window switch on the passenger door

The electric window system consists of: - front electric window switches on the driver's door, - a front electric window switch on the passenger door, REAR ELECTRIC WINDOW+ONE-TOUCH+ANTIPINCH

- a rear electric window switch, - a child safety switch.

II - LOCATION OF COMPONENTS 1 - Front electric window switch on the driver's door 103805

REAR ELECTRIC WINDOW+ONE-TOUCH+ANTIPINCH 3 - Rear electric window switch

103803

101574

87D-1

ELECTRIC WINDOWS - SUNROOF Electric window: List and location of components 4 - Child lock switch

103803

87D-2

87D

ELECTRIC WINDOWS - SUNROOF Electric sunroof: List and location of components

87D

ELECTRICAL SUNROOF + FIXED REAR SECT 2 - Electric sunroof computer

I - LIST OF COMPONENTS

No.

Description

(1)

Sunroof switch

(2)

Electric sunroof computer

(3)

Sunroof opening motor

II - LOCATION OF COMPONENTS 1 - Sunroof switch

101985

The electric sunroof computer is integrated into the opening motor. To remove the electric sunroof computer (see 87D, Electric windows - Sunroof, Sunroof opening motor Removal - Refitting, page 87D-10) .

3 - Sunroof opening motor

118450

101985

The sunroof opening motor is located between the headlining and the roof in the rear area.

87D-3

ELECTRIC WINDOWS - SUNROOF Front electric window switches on driver's door Removal - Refitting

87D

The front electric window switches (driver's side) are clipped onto a plate. The plate is clipped to the driver's door trim.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

103804

a Extract the front window plate from the door trim.

Note: The adhesive tape is used to protect the connectors from any exterior damage: it should always be used. 103803

a Unclip the front electric window plate using a pair of unclipping pliers, protecting the door trim.

a Remove the protective adhesive tape. a Disconnect the front window switch connectors.

118760

a Unclip the front window switches from the plate by pressing the clips (1) .

87D-4

ELECTRIC WINDOWS - SUNROOF Front electric window switches on driver's door Removal - Refitting

REFITTING REFITTING OPERATION FOR PART CONCERNED a Clip the front window switches onto the plate. a Connect the front window switch connectors. a Refit the protective adhesive tape. a Clip the front electric window plate onto the driver's door trim.

87D-5

87D

ELECTRIC WINDOWS - SUNROOF Front electric window switch on the passenger door: Removal - Refitting

87D

The front electric window switch (passenger side) is clipped to a plate. The plate is clipped to the door trim.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

103806

a Extract the front window plate from the door trim. Note: The adhesive tape is used to protect the connectors from any exterior damage: it should always be used. 103805

a Unclip the front electric window switch using a pair of unclipping pliers, protecting the door trim.

a Remove the protective adhesive tape. a Disconnect the front electric window switch connector. a Unclip the electric window switch from the plate by pressing the clips.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Clip the front electric window switch on the plate. a Connect the front electric window switch connector. a Refit the protective adhesive tape. a Clip the front electric window plate onto the passenger door trim.

87D-6

ELECTRIC WINDOWS - SUNROOF Rear electric window switch: Removal - Refitting

87D

REAR ELECTRIC WINDOW+ONE-TOUCH+ANTI-PINCH The rear electric window switch is clipped onto a plate.

a Position the rear electric window switch plate on the door trim.

REMOVAL

a Refit: - the door trim bolt,

OPERATION FOR REMOVAL OF PART CONCERNED

- the blanking cover.

101574

a Remove: - the blanking cover (1) , - the bolt (2) from the door trim, - the plate (3) . Note: The adhesive tape is used to protect the connectors from any exterior damage: it should always be used. a Remove the protective adhesive tape. a Disconnect the rear window winder switch connector. a Unclip the rear electric window switch from the plate.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Clip the rear electric window switch on the plate. a Connect the rear electric window switch connector. a Refit the protective adhesive tape.

87D-7

ELECTRIC WINDOWS - SUNROOF Child safety switch: Removal - Refitting REAR ELECTRIC WINDOW+ONE-TOUCH+ANTI-PINCH

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the front window switch plate on the driver's door (see 87D, Electric windows - Sunroof, Front electric window switches on driver's door Removal - Refitting, page 87D-4) . II - OPERATION FOR REMOVAL OF PART CONCERNED

118760

a Remove the child safety switch by pressing on the clips (1) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip on the child safety switch. II - FINAL OPERATION. a Refit the front window switch plate on the driver's door (see 87D, Electric windows - Sunroof, Front electric window switches on driver's door Removal - Refitting, page 87D-4) .

87D-8

87D

ELECTRIC WINDOWS - SUNROOF Sunroof switch: Removal - Refitting ELECTRICAL SUNROOF + FIXED REAR SECT Essential special tooling Car. 1363

Set of trim removal levers.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

118450

a Place the (Car. 1363) at (1) . a Unclip the sunroof switch (2) using the (Car. 1363). a Disconnect the sunroof switch connector.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the sunroof switch connector. a Clip on the sunroof switch.

87D-9

87D

ELECTRIC WINDOWS - SUNROOF Sunroof opening motor Removal - Refitting

87D

ELECTRICAL SUNROOF + FIXED REAR SECT II - OPERATION FOR REMOVAL OF PART CONCERNED

Essential equipment diagnostic tool

101985

101985

In the event of a fault, the sunroof opening motor can be moved manually at (A) using an Allen key.

a Unclip and disconnect the connector (1) from the sunroof motor. a Remove: - the bolts (2) from the sunroof motor, - the connector mounting,

Note:

- the sunroof motor.

The sunroof computer is integrated into the sunroof opening motor.

REFITTING

REMOVAL

I - REFITTING OPERATION FOR PART CONCERNED

I - REMOVAL PREPARATION OPERATION

a Refit:

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) (MR 370, 80A, Battery).

- the sunroof motor,

a The headlining must be removed in order to access the sunroof motor (see Headlining: Removal - Refitting) (MR 371, 71A, Body internal trim).

- the bolts to the sunroof motor.

- the connector mounting, a Connect the sunroof motor connector. II - FINAL OPERATION.

Note: The motor is located in the rear section of the roof.

a Refit the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) (MR 370, 80A, Battery). a It is essential to initialise the system after refitting the motor using the diagnostic tool (see Battery: Initialisation) (MR 372, 80A, Battery).

87D-10

PARKING DISTANCE CONTROL Parking proximity sensor: List and location of components

87F

FR AND RR PROX RADAR or PROXIMITY RADAR I - LIST OF COMPONENTS The parking distance control function consists of:

FR AND RR PROX RADAR

- 4 rear proximity sensors, - 4 front proximity sensors, - a rear parking distance control buzzer, - a front parking distance control buzzer, - a parking distance control computer,

104455

- a parking distance control switch,

Front proximity sensors (2)

PROXIMITY RADAR

- 4 rear proximity sensors, - a parking distance control buzzer, - a parking distance control computer, - a parking distance control switch. 118460

II - LOCATION OF COMPONENTS FR AND RR PROX RADAR Rear proximity sensors (1)

118454

118476

87F-1

PARKING DISTANCE CONTROL Parking proximity sensor: List and location of components

87F

FR AND RR PROX RADAR or PROXIMITY RADAR Rear parking distance control buzzer (3)

Parking distance control computer (4)

104347

Front parking distance control buzzer (6)

106327

Parking distance control switch (5)

103598

103166

87F-2

PARKING DISTANCE CONTROL Parking proximity sensor: List and location of components

87F

FR AND RR PROX RADAR or PROXIMITY RADAR Rear parking distance control buzzer (2) PROXIMITY RADAR Rear proximity sensors (1)

118476 104347

Parking distance control computer (3)

104455

106327

87F-3

PARKING DISTANCE CONTROL Parking proximity sensor: List and location of components FR AND RR PROX RADAR or PROXIMITY RADAR Parking distance control switch (4)

103166

87F-4

87F

PARKING DISTANCE CONTROL Parking proximity sensor switch: Removal - Refitting FR AND RR PROX RADAR or PROXIMITY RADAR Essential special tooling Car. 1363

Set of trim removal levers.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

103166

a Unclip the switch side plate (1) using the (Car. 1363). a Disconnect the parking distance control connector. a Unclip the parking distance control switch (2) from the switch side plate.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Clip the parking distance control switch onto the switch side plate. a Connect the connector for the parking distance control. a Clip on the switch side plate.

87F-5

87F

PARKING DISTANCE CONTROL Parking proximity sensor buzzer: Removal - Refitting

87F

FR AND RR PROX RADAR or PROXIMITY RADAR - the gear lever upper trim (2) .

The rear parking distance control buzzer is located behind the rear left-hand quarter panel trim. The front parking distance control buzzer is located in the gear lever console.

REMOVAL I - REMOVAL PREPARATION OPERATION 1REAR PARKING DISTANCE CONTROL BUZZER a Remove the rear left-hand quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (MR 371, 71A, Body internal trim).

103602

a Disconnect the hazard warning lights control connector.

2FR AND RR PROX RADAR FRONT PARKING DISTANCE CONTROL BUZZER a a Note: It is not necessary to remove the gear lever knob. 103603

a Remove: - the side clips (4) from the gear lever console (one from each side), - the bolts (5) from the gear lever console on the dashboard, - the bolt (6) from the gear lever console on the gear lever unit.

106922

a Unclip: - the gear lever gaiter (1) ,

87F-6

PARKING DISTANCE CONTROL Parking proximity sensor buzzer: Removal - Refitting

87F

FR AND RR PROX RADAR or PROXIMITY RADAR II - OPERATION FOR REMOVAL OF PART CONCERNED 1 - REAR PARKING DISTANCE CONTROL BUZZER

103604

a Unclip the gear lever console.

104347

a Disconnect the connector (9) from the parking distance control buzzer. a Remove the plastic rivets from the parking distance control buzzer (10) .

118759

a Disconnect the cigarette lighter connector (8) .

87F-7

PARKING DISTANCE CONTROL Parking proximity sensor buzzer: Removal - Refitting

87F

FR AND RR PROX RADAR or PROXIMITY RADAR 2 - FRONT PARKING DISTANCE CONTROL BUZZER

2 - FRONT PARKING DISTANCE CONTROL BUZZER

FR AND RR PROX RADAR

FR AND RR PROX RADAR a Refit the front parking distance control buzzer on the gear lever console. a Connect the front parking distance control buzzer connector.

II - FINAL OPERATION. 1 - REAR PARKING DISTANCE CONTROL BUZZER a Refit the rear left-hand quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (MR 371, 71A, Body internal trim). 2 - FRONT PARKING DISTANCE CONTROL BUZZER.

118759

a FR AND RR PROX RADAR

Note: The front parking distance control buzzer is located behind the gear lever console grille (by arrow 1)

a Connect the cigarette lighter connector. a Refit: - the gear lever console,

a Disconnect the front parking distance control buzzer connector.

- the gear lever console mounting bolts on the dashboard,

a Remove the plastic rivets from the front parking distance control buzzer.

- the gear lever console mounting bolt on the gear lever unit, - the gear lever console side clips.

REFITTING

a Connect the hazard warning lights control connector.

I - REFITTING OPERATION FOR PART CONCERNED

a Clip on: - the gear lever upper trim,

1 - REAR PARKING DISTANCE CONTROL BUZZER a Refit the rear parking distance control buzzer to the quarter panel. a Connect the rear parking distance control buzzer connector.

87F-8

- the gear lever gaiter on the upper trim.

PARKING DISTANCE CONTROL Parking proximity sensor buzzer: Removal - Refitting FR AND RR PROX RADAR or PROXIMITY RADAR

87F-9

87F

PARKING DISTANCE CONTROL Proximity radar Removal - Refitting

87F

FR AND RR PROX RADAR or PROXIMITY RADAR II - OPERATION FOR REMOVAL OF PART CONCERNED WARNING The distance control radars are fragile. Handle with care as the external part cannot withstand impacts.

FR AND RR PROX RADAR

REMOVAL I - REMOVAL PREPARATION OPERATION FR AND RR PROX RADAR a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

a Remove the rear bumper (see Rear bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

118454

a Disconnect the proximity radar connector (1) . a Remove the proximity radar through the front bumper by pressing the clips (2) taking care not to scratch the radar.

87F-10

PARKING DISTANCE CONTROL Proximity radar Removal - Refitting

87F

FR AND RR PROX RADAR or PROXIMITY RADAR

REFITTING I - REFITTING OPERATION FOR PART CONCERNED FR AND RR PROX RADAR a Clip on the distance control radar, taking care not to scratch it. a Connect the distance control radar connector.

104455

a Clip on the distance control radar, taking care not to scratch it. a Connect the distance control radar connector. II - FINAL OPERATION. FR AND RR PROX RADAR a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

a Refit the rear bumper (see Rear bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).

104456

a Disconnect the connector (3) from the proximity radar (4) . a Remove the proximity radar (4) through the rear bumper by pressing the clips, taking care not to scratch the radar.

87F-11

PARKING DISTANCE CONTROL Parking proximity sensor computer: Removal - Refitting

87F

FR AND RR PROX RADAR or PROXIMITY RADAR

REFITTING Essential equipment I - REFITTING OPERATION FOR PART CONCERNED

diagnostic tool The parking distance control computer is located behind the rear left-hand quarter panel trim.

a Connect the parking distance control computer connector. a Position the parking distance control computer.

REMOVAL

a Tighten the parking distance control computer bolts.

I - REMOVAL PREPARATION OPERATION

II - FINAL OPERATION.

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Refit the rear left-hand quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (MR 371, 71A, Body internal trim).

a Remove the rear left-hand quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (MR 371, 71A, Body internal trim). II - OPERATION FOR REMOVAL OF PART CONCERNED

a If replacing the parking distance control computer, carry out the necessary operations using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 87F, Parking distance control).

106327

a Undo the parking distance control computer bolts slightly (1) . a Remove the parking distance control computer upwards. a Disconnect the parking distance control computer connector (2) .

87F-12

ENGINE COMPARTMENT CONNECTION UNIT Engine accessories unit: Removal - Refitting

87G

M9R, and DOCUMENT PHASE 1 – DOCUMENT PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED

Essential equipment diagnostic tool

Tightening torquesm engine accessories unit bolt

10 Nm

engine accessories unit cover bolts

4 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a When replacing the engine and accessories unit, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 87G, Engine compartment connection unit, Fault finding - Replacement of components).

112658

a Remove:

a Remove:

- the engine accessories unit cover bolts (1) ,

- the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) ,

- the engine accessories unit cover (2) .

- the battery tray (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-10)

115201

a Unclip the connector (3) from the engine accessories unit.

87G-1

ENGINE COMPARTMENT CONNECTION UNIT Engine accessories unit: Removal - Refitting

87G

M9R, and DOCUMENT PHASE 1 – DOCUMENT PHASE 2

115202

a Remove the engine accessories unit bolt (4) .

115203

a Remove the Engine Accessories Unit support.

a Remove the engine accessories unit.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the Engine Accessories Unit support. a Connect all the Engine Accessories Unit connectors. a Position the engine accessories unit on its mounting. a Refit the engine accessories unit bolt. a Tighten to torque the engine accessories unit bolt (10 Nm). a Clip the connector on the Engine Accessories Unit. a Refit: - the engine accessories unit cover, - the engine accessories unit cover bolts. 115206

a Disconnect all of the connectors from the engine accessories unit. a Remove the Engine Accessories Unit.

a Tighten to torque the engine accessories unit cover bolts (4 Nm). II - FINAL OPERATION a Refit: - the battery tray (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-10) , - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a When replacing the engine and accessories unit, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 87G, Engine compartment connection unit, Fault finding - Replacement of components).

87G-2

ENGINE COMPARTMENT CONNECTION UNIT Protection and Switching Unit: Removal - Refitting

87G

F4R or F9Q or K4J or K4M or K9K, and DOCUMENT PHASE 1 II - OPERATION FOR REMOVAL OF PART CONCERNED

Essential equipment diagnostic tool

Tightening torquesm Protection and Switching Unit bolt

10 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a When replacing the Protection and Switching Unit, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 87G, Engine compartment connection unit, Fault finding - Replacement of components). a Remove the engine covers. a Remove the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

101977

a Remove the bolt (1) . a Disconnect the connectors (2) .

Note:

a Unclip the connector (3) from its housing.

The upper section of the connection unit can be clipped on or screwed on.

a Disconnect the connector (3) .

a Remove the cover from the engine compartment connection unit.

a Unclip the Protection and Switching Unit. a Remove the Protection and Switching Unit from its housing.

87G-3

ENGINE COMPARTMENT CONNECTION UNIT Protection and Switching Unit: Removal - Refitting

87G

F4R or F9Q or K4J or K4M or K9K, and DOCUMENT PHASE 1 a When replacing the Protection and Switching Unit, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 87G, Engine compartment connection unit, Fault finding - Replacement of components).

101978

a Disconnect the remaining connectors (4) . Note: To unlock the connector (4) , use lock (5) . a Remove the Protection and Switching Unit.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the connectors (4) . a Position the Protection and Switching Unit in its housing. a Clip on the Protection and Switching Unit. a Connect the connectors (2) . a Refit the Protection and Switching Unit bolt. a Tighten to torque the Protection and Switching Unit bolt (10 Nm). II - FINAL OPERATION a Refit: - the engine compartment connection unit cover, - the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Refit the engine covers.

87G-4

WIRING HARNESS Computers List and location of components

88A

103476

Mark

Description

(14)

Protection and Switching Unit/Engine accessories unit

Mark

Description

(1)

Navigation interface unit

(2)

Radio or CD changer

(15)

Injection computer

(3)

Air conditioning

(16)

Left discharge bulb high-voltage module

(4)

Card reader

(17)

Automatic gearbox

(5)

Right-hand electric window control

(18)

Anti-lock braking system / Electronic Stability Program

(6)

Airbag computer

(19)

(7)

Rain and light sensors

Right discharge bulb high-voltage module

(8)

Instrument panel

(9)

Receiver or CD multi-changer

(10)

"Hands-free" opening aerial

(11)

Left electric window control

(12)

Electric power steering computer

(13)

UCH

88A-1

WIRING HARNESS Diagnostic socket: List and location of components

88A

LOCATION

Note: For vehicles fitted with a loading tray (utility version), remove the sliding centre console (see Centre console: Removal - Refitting) (MR 371, 57A, Interior equipment).

103844

On vehicles fitted with a sliding electric console: - push back the sliding console (2) , - remove the opening flap (3) taking care not to scratch it.

Note: 103595

On vehicles without a sliding electric console, the diagnostic socket (1) is located underneath the carpet.

103843

88A-2

It is not necessary to remove the cup holder (4) .

WIRING HARNESS Headlining wiring: Removal - Refitting The headlining is not glued to the vehicle. It is held in place by the door and tailgate seals, the sun visors and the grab handles.

88A

II - REMOVAL OPERATION FOR PART CONCERNED

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim).

104352

a Mark out the routing of the wiring harness (3) . a Gently detach the wiring harness.

REFITTING 101921

a Unlock the connector (2) from the A-pillar on the lefthand side by pressing the lock (1) . a Disconnect the connector (2) .

I - REFITTING OPERATION FOR PART CONCERNED a Note: It is possible to replace the headlining and keep the wiring harness, and vice-versa.

Note: The wiring harness cannot be repaired. It must be replaced if it is cut, broken or burnt. a Use a pasting nozzle to refit the wiring harness. a Paste the wiring harness onto the routing that was marked out. a Cut the bead, taking care not to damage the wiring harness.

Note: It is also possible to leave the faulty harness in place, and to glue the new harness alongside it.

88A-3

WIRING HARNESS Headlining wiring: Removal - Refitting II - FINAL OPERATION. a Connect the left-hand side A-pillar connector. a Refit the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim).

88A-4

88A

AIR BAG AND PRETENSIONERS Airbag and Pretensioners: List and location of components

88C

Driver's front airbag (2)

The system comprises: I - LIST OF COMPONENTS

- an airbag computer, - a driver's front airbag, - a passenger's front airbag, - front lap belt pretensioners, - front buckle pretensioners, - an inhibitor switch, - a rear pyrotechnic inertia reel, - a driver's seat position sensor. FRONT SIDE+CURTAIN AIRBAG 103813

- side chest-level airbag.

Passenger's front airbag (3)

- side curtain-type airbag, - side impact sensors.

II - POSITION OF THE COMPONENTS Airbag computer (1)

104060

101332

The airbag computer is located under the gear lever lower trim.

88C-1

AIR BAG AND PRETENSIONERS Airbag and Pretensioners: List and location of components Front lap belt pretensioner (4)

88C

Inhibitor switch (6)

101913

Front buckle pretensioner (5)

103163

Driver's seat runner switch (7)

101911

102166

88C-2

AIR BAG AND PRETENSIONERS Airbag and Pretensioners: List and location of components

88C

Side impact sensor (10) FRONT SIDE+CURTAIN AIRBAG Front (chest-level) side airbag (8)

101915

102167

Side curtain-type airbag (9)

104350

88C-3

AIR BAG AND PRETENSIONERS Airbag and Pretensioners: Precautions for repair

88C

The pyrotechnic systems (pretensioners and airbags) must be checked using the diagnostic tool :

Essential equipment

- after an accident, diagnostic tool

- after theft or attempted theft of the vehicle, - before selling a used vehicle.

I - PRECAUTIONS FOR REPAIR II - TRIGGERING OF THE SAFETY SYSTEMS IMPORTANT IMPORTANT

All operations on airbag and pretensioner systems must be carried out by qualified trained personnel.

In order to prevent interference with the deployment of the airbags:

The airbags have a pyrotechnic gas generator, with an ignition module and bag which must not be separated.

- do not fit a cover to the front seats, - do not place objects in the area of deployment.

The pretensioners have a pyrotechnic gas generator and an igniter which must, under no circumstances, be separated.

After detection of an impact, the airbag computer locks definitively and the « airbag fault » warning light is illuminated on the instrument panel. The airbag computer and the side impact sensors must always be replaced.

IMPORTANT IMPORTANT

Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

To eliminate the risk of any accident, do not reuse pyrotechnic components. It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

IMPORTANT To prevent any accidental triggering whilst working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.

III - DURABILITY OF THE PYROTECHNIC COMPONENTS The precautions which recommended that pyrotechnic components (airbags and pretensioners) were replaced 10 years after the registration of the vehicle have now been lifted.

When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on). (see Fault finding - Replacement of components) (88C, Airbag and pretensioners).

Pyrotechnic components (airbags and pretensioners) do not therefore require any maintenance.

When working underneath the vehicle (on the bodywork, sill panel, etc.) or for certain operations involving removal or refitting of seat trims, it is essential to lock the airbag computer using the diagnostic tool and to disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

IMPORTANT To prevent the pyrotechnic components from being permanently deactivated or triggered (airbags or pretensioners), check the airbag computer using the diagnostic tool.

88C-4

AIR BAG AND PRETENSIONERS Airbags and pretensioners: Recycling - Destruction

88C

Essential special tooling Ele. 1287

Airbag and pretensioners destruction tool.

Ele. 1287-02

Set of 2 adapters for airbag and pretensioners destruction tool.

IMPORTANT To avoid all risk of damage to the systems, apply the safety and cleanliness instructions and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

IMPORTANT

96832

To eliminate the risk of any accident, do not reuse pyrotechnic components.

a Always use the tool (Ele. 1287) and three kits of adapters (Ele. 1287-02),and.

It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only.

a Use a wiring connector kit 82 00 518 971.

WARNING - Each part is intended for a specific vehicle type and should not be fitted on another vehicle under any circumstances. The parts are not interchangeable. - Do not trigger pretensioners which are to be returned under warranty because of a faulty stalk. This makes analysis of the part by the supplier impossible. Return the defective part to Techline in the packaging of the new part.

a Attach the wiring connectors 82 00 518 971 to the adapters (Ele. 1287-02) to obtain an adapter for each colour (green, orange, blue, etc.) (see Wiring: Repair) (Technical Note 6015A, 88A, Wiring). a Use a battery to power the destruction tool. I - AIRBAGS a Note: The airbags must be destroyed outside the workshop, in an area with sufficient space. The airbags to be destroyed must be removed.

WARNING The destruction procedure cannot be carried out if local regulations require a special procedure which has been confirmed and published by the Fault finding, Repair and Procedures Department.

Note: If triggering is not possible (faulty ignition module) return the part to Techline.

Note: If the airbag has two levels of activation (i.e. it is fitted with two connectors), destroy both connectors. a Prepare the adapter corresponding to the airbag to be destroyed. a Connect: - the adapter to the destruction tool (Ele. 1287), - the adapter to the airbag.

88C-5

AIR BAG AND PRETENSIONERS Airbags and pretensioners: Recycling - Destruction

88C

a Connect the two feed wires of the destruction tool (Ele. 1287) to a battery. IMPORTANT To prevent any risk of an accident when destroying a pyrotechnic component, check that noone is in the vicinity. a Destroy the airbag by pressing the two push buttons on the tool simultaneously. II - PYROTECHNIC PRETENSIONERS AND INERTIA REELS 1 - Destruction of part fitted on the vehicle to be scrapped: a Move the vehicle outside the workshop. 96834

a Put the airbag on two wooden blocks.

a Mark the adapter corresponding to the pyrotechnic component to be destroyed. a Connect: - the destruction tool (Ele. 1287) to the adapter, - the adapter to the pyrotechnic component. a Unwind the tool wiring fully, so that you are far enough away from the vehicle (approximately ten metres) when the device is triggered. a Connect the two feed wires of the destruction tool (Ele. 1287) to a battery. IMPORTANT To prevent any risk of an accident when destroying a pyrotechnic component, check that noone is in the vicinity. a Destroy the pyrotechnic component by pressing the two push buttons on the tool simultaneously. 2 - Destruction of part removed from the vehicle:

96835

a The destruction procedure is carried out in a stack of old tyres.

a Proceed in the same way as for an airbag (in a stack of old tyres).

a Make sure that the airbag deployment will not be hindered. a Unwind the full length of the wiring for the tool, in order to distance it as far away as possible from the pyrotechnic component to be destroyed.

88C-6

AIR BAG AND PRETENSIONERS Airbag computer: Removal - Refitting

88C

Essential equipment diagnostic tool

Tightening torquesm airbag computer nuts gear lever control bolts

8 Nm 21 Nm

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) . 106922

REMOVAL

a Unclip:

I - REMOVAL PREPARATION OPERATION

- the gear lever gaiter (1) ,

a

- the gear lever upper trim (2) . IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

a Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag and seat belt pretensioners, Fault finding - Replacement of components).

103602

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Disconnect the connector (3) from the hazard warning lights control.

Note: It is not necessary to remove the gear lever knob.

88C-7

AIR BAG AND PRETENSIONERS Airbag computer: Removal - Refitting

88C

FR AND RR PROX RADAR a Disconnect the front parking distance control buzzer connector.

a Remove the gear lever lower trim .

103603

a Remove: - the side clip (4) from the gear lever lower trim on each side, - the gear lever lower trim bolts (5) .

103582

a Remove the gear lever control bolts (7) . a Partially lift the carpet.

103604

a Unclip the gear lever lower trim (6) . a Disconnect the cigarette lighter connector. NAVIGATION AID 1 or NAVIGATION AID 3 a Disconnect the navigation speaker connector.

103586

a Remove the soundproofing (8) .

88C-8

AIR BAG AND PRETENSIONERS Airbag computer: Removal - Refitting

88C

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the computer. a Torque tighten the airbag computer nuts (8 Nm). a Connect the airbag computer connectors. II - FINAL OPERATION. a Refit: - a new protective housing to the airbag computer, - the soundproofing. a Refit the gear lever control bolts. 103587

a Unclip the protective housing at (9) then (10) .

a Torque tighten the gear lever control bolts (21 Nm). a Position the gear lever lower trim.

II - OPERATION FOR REMOVAL OF PART CONCERNED

NAVIGATION AID 1 or NAVIGATION AID 3 a Connect the navigation speaker connector.

FR AND RR PROX RADAR a Connect the front parking distance control buzzer connector.

a Connect the cigarette lighter connector. a Refit: - the gear lever lower trim, - the gear lever lower trim bolts, - the gear lever lower trim side clips. 101332

a Unlock the connectors at (11) . a Disconnect the connectors.

a Connect the hazard warning lights control connector. a Clip: - the gear lever upper trim,

a Remove:

- the gear lever gaiter on the gear lever upper trim. - the airbag computer nuts (12) , - the airbag computer.

a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

88C-9

AIR BAG AND PRETENSIONERS Airbag computer: Removal - Refitting a If the airbag computer is being replaced, carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag - Seat belt pretensioners, Fault finding Configurations and programming). IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag and seat belt pretensioners, Fault finding - Replacement of components).

88C-10

88C

AIR BAG AND PRETENSIONERS Driver's front airbag: Removal - Refitting

88C

Essential equipment diagnostic tool

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT

18455

To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.

a Insert a screwdriver into the aperture (1) located behind the steering wheel. a Unclip the driver's front airbag at the top (2) .

When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. a Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag and seat belt pretensioners, Fault finding - Replacement of components). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . II - OPERATION FOR REMOVAL OF PART CONCERNED a Turn the steering wheel one half-turn.

88C-11

AIR BAG AND PRETENSIONERS Driver's front airbag: Removal - Refitting

88C

REFITTING I - REFITTING PREPARATION OPERATION a IMPORTANT After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts. (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

II - REFITTING OPERATION FOR PART CONCERNED a Connect the connectors onto the driver's front airbag. 103813

a Lock the driver's front airbag connectors. a Refit the driver’s front airbag a Clip the driver's front airbag onto the steering wheel.

III - FINAL OPERATION. a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool.

101920

a Unlock the driver's front airbag connectors at (3) . a Disconnect the connectors (4) from the driver's front airbag.

a Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag and seat belt pretensioners, Fault finding - Replacement of components).

a Remove the driver's front airbag.

IMPORTANT To eliminate the risk of any accident, do not reuse pyrotechnic components.

IMPORTANT To prevent the any component from being thrown upwards, store the airbag with the inflatable cushion facing upwards.

It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only. (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

88C-12

AIR BAG AND PRETENSIONERS Passenger front airbag: Removal - Refitting

a Remove the dashboard (see Dashboard: Removal - Refitting) (MR 371, 57A, Interior equipment).

Essential equipment diagnostic tool

II - REMOVAL OPERATION FOR PART CONCERNED a

Tightening torquesm passenger front airbag bolts

88C

Note:

2 Nm

The passenger front airbag connectors can be accessed by removing the passenger storage compartment.

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

101920

a Unlock the passenger front airbag connectors at (1) .

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . RIGHT-HAND DRIVE a Remove the UCH (see 87B, Passenger compartment connection unit, UCH: Removal - Refitting, page 87B-1) .

88C-13

AIR BAG AND PRETENSIONERS Passenger front airbag: Removal - Refitting

88C

REFITTING I - REFITTING PREPARATIONS OPERATION a IMPORTANT After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts. (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

IMPORTANT When the passenger front airbag is triggered, the consequent damage caused to the mountings always requires the dashboard to be replaced. Affix the label warning against fitting a rear-facing child seat on the front passenger seat to the passenger side of the dashboard.

104057

a Disconnect: - the passenger front airbag connectors (2) ,

II - REFITTING OPERATION FOR PART CONCERNED

- the earth terminal.

a IMPORTANT Whenever the passenger front airbag is removed, replace the nuts or bolts that secure the airbag to the dashboard with new ones. a Refit: - the passenger front airbag, - the passenger front airbag bolts. a Torque tighten the passenger front airbag bolts (2 Nm).

IMPORTANT To prevent the airbag triggering, connect the earth wire before the igniter connector(s). 104060

a Remove:

a Connect:

- the passenger front airbag bolts (3) ,

- the earth terminal,

- the passenger front airbag.

- the passenger front airbag connectors. III - FINAL OPERATION. a Refit the dashboard (see Dashboard: Removal Refitting) (MR 371, 57A, Interior equipment).

88C-14

AIR BAG AND PRETENSIONERS Passenger front airbag: Removal - Refitting

RIGHT-HAND DRIVE a Refit the UCH (see 87B, Passenger compartment connection unit, UCH: Removal - Refitting, page 87B-1) .

a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). IMPORTANT To eliminate the risk of any accident, do not reuse pyrotechnic components. It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only. (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

88C-15

88C

AIR BAG AND PRETENSIONERS Front (chest) side airbag: Removal - Refitting

88C

FRONT SIDE+CURTAIN AIRBAG The front side chest-level airbag is fixed to the lower section of the seatback of each front seat on the door side.

II - REMOVAL OPERATION FOR PART CONCERNED

When it is deployed, the inflatable bag tears the module cover and the foam and detaches the trim.

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

REMOVAL I - REMOVAL PREPARATION OPERATION a 102167

IMPORTANT

a Disconnect:

To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.

- the connector (1) from the front side chest-level airbag, - the earth terminal.

When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

a Remove: - the rivet (2) from the front side chest-level airbag (see MR 400 Bodywork, 40A, General information), - the front side chest-level airbag.

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

REFITTING

a Lock the airbag computer (see Fault finding - Replacement of components)(MR 372, 88C, Airbags and pretensioners).

I - REFITTING PREPARATIONS OPERATION a

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove: - the seat (see Complete front seat: Removal - Refitting) (MR 371, 75A, Front seat frames and runners), - the front seatback trim (see Front seatback trim: Removal - Refitting) (MR 371, 77A, Front seat trim).

88C-16

IMPORTANT After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

IMPORTANT To ensure that the ignition module is correctly mounted, replace any side chest airbags that have been removed.

AIR BAG AND PRETENSIONERS Front (chest) side airbag: Removal - Refitting FRONT SIDE+CURTAIN AIRBAG II - REFITTING OPERATION FOR PART CONCERNED a Refit a new front side chest-level airbag (see MR 400 Bodywork, 40A, General information). a IMPORTANT To prevent the airbag triggering, connect the earth wire before the igniter connector(s). Connect: - the earth terminal, - the front side chest-level airbag connector. III - FINAL OPERATION. a Refit: - the front seatback trim (see Front seatback trim: Removal - Refitting) (MR 371, 77A, Front seat trim), - the seat (see Complete front seat: Removal - Refitting) (MR 371, 75A, Front seat frames and runners). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). IMPORTANT To eliminate the risk of any accident, do not reuse pyrotechnic components. It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

88C-17

88C

AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting

88C

FR+RR+CURTAIN SIDE AIRBAG or FRONT SIDE+CURTAIN AIRBAG II - REMOVAL OPERATION FOR PART CONCERNED

Essential equipment diagnostic tool

Tightening torquesm curtain airbag bolts

8 Nm

The curtain airbag is mounted behind the headlining and the quarter panel trim. The airbag detaches the headlining when it inflates.

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) . 101920

a Unlock the curtain side airbag connector at (1) .

REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

104351

a Remove the side curtain airbag bolts (2) .

a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim).

88C-18

AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting

88C

FR+RR+CURTAIN SIDE AIRBAG or FRONT SIDE+CURTAIN AIRBAG

104350

104350

a Remove: - the rivets (3) (see MR 400 Panelwork, 40A, General information), - the deflector.

100236

a The curtain section is attached at several points (4) , remove each clip: - pull the clips towards (5) , - pull towards (6) to remove the upper section of the clip.

88C-19

AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting

88C

FR+RR+CURTAIN SIDE AIRBAG or FRONT SIDE+CURTAIN AIRBAG

100237

20234

a

a Remove the clip by pushing towards (7) .

Note:

REFITTING

The repair plates must only be fitted on the rear mounting that is closest to the gas generator.

I - REFITTING PREPARATION OPERATION

a To carry out this operation, use the following parts:

a

- a deflector, IMPORTANT

- a repair plate (part number 82 00 277 635),

After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.

- 3 samples of adhesive (3 x Part No. 77 11 237 672),

(see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

- two special rivets (Part No. 77 03 072 050), - a curtain side airbag.

a Position the repair plates only after the curtain airbags have been triggered in the vehicle:

88C-20

AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting

88C

FR+RR+CURTAIN SIDE AIRBAG or FRONT SIDE+CURTAIN AIRBAG

102538

117326

a Position the various activator grille pieces (9) on the repair plate.

a Note:

a Position the plate on the rear quarter lining, held in place by a vice or a clamp, so that the lower section does not become unstuck.

The pad is identical on the left and right-hand sides. a Cut away the panel (8) damaged by the side curtain airbag triggering.

a Leave the adhesive to set for at least 15 minutes.

a Using a thin brush, carry out the following anticorrosion protection operations: - degrease and wipe, Apply: - the wash primer, - the primer, - the paint range. a Inject wax into the hollow section (see Anti-corrosion protection product Description) (MR 371, 04E, Paint). a Use adhesive to coat: 104631

- the face of the repair plate in contact with the rear quarter lining,

a Rivet the plate using special rivets (10) . a Remove the vice or the clamp.

- the rear quarter lining in contact with the repair plate. a Cut the 3 activator grilles into 3 pieces lengthways.

88C-21

AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting

88C

FR+RR+CURTAIN SIDE AIRBAG or FRONT SIDE+CURTAIN AIRBAG II - REFITTING OPERATION FOR PART CONCERNED a Position the side curtain airbag without tightening the bolts.

a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). IMPORTANT To eliminate the risk of any accident, do not reuse pyrotechnic components.

IMPORTANT The side curtain airbag retaining clips will not fasten securely after they have been removed. Replace any side curtain airbag that has been removed.

It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only. (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

104350

a Fit all the clips, working from the rear of the vehicle to the front. a Tighten to torque the curtain airbag bolts (8 Nm). a Replace the deflector (11) using rivets (Part no.: 77 03 072 337)(see MR 400 Panelwork, 40A, General Information). a Connect the side curtain airbag connector, checking that it is correctly locked.

III - FINAL OPERATION. a Refit the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool.

88C-22

AIR BAG AND PRETENSIONERS Side impact sensor: Removal - Refitting

88C

FRONT SIDE+CURTAIN AIRBAG

Essential equipment diagnostic tool

Tightening torquesm side impact sensor bolt

8 Nm

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

REMOVAL 101915

I - REMOVAL PREPARATION OPERATION

a Remove the bolt from the side impact sensor (1) .

a

a Disconnect the side impact sensor connector. IMPORTANT

a Remove the side impact sensor located on each side, behind the B-pillar lining.

To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.

REFITTING

When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

I - REFITTING OPERATION FOR PART CONCERNED

a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners).

a Connect the side impact sensor connector.

a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

a Torque tighten the side impact sensor bolt (8 Nm).

a Position the side impact sensor with its lug.

II - FINAL OPERATION.

II - REMOVAL OPERATION FOR PART CONCERNED a Remove the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (MR 371, 71A, Body internal trim).

a Refit the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (MR 371, 71A, Body internal trim). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool.

88C-23

AIR BAG AND PRETENSIONERS Side impact sensor: Removal - Refitting FRONT SIDE+CURTAIN AIRBAG a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). Note: These sensors do not require programming with the diagnostic tool.

88C-24

88C

AIR BAG AND PRETENSIONERS Inhibitor switch: Removal - Refitting

88C

Essential equipment diagnostic tool

REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

114137

a Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag - Seat belt pretensioners, Fault finding - Replacement of components).

a Remove the inhibitor switch on the side panel by pressing on the clips (3) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Clip the inhibitor switch onto the side face. a Connect inhibitor switch connector. a Refit the side panel. II - FINAL OPERATION. a IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag - seat belt pretensioners, Fault finding - Replacement of components). a Check: 103163

- the operation of the switch,

a Remove the dashboard side face (1) .

- the « airbag OFF » warning light on the instrument panel.

a Disconnect inhibitor switch connector (2) .

88C-25

AIR BAG AND PRETENSIONERS Front lap belt pretensioner: Removal - Refitting

88C

Essential equipment diagnostic tool

Tightening torquesm front lap belt pretensioner bolt

21 Nm

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

REMOVAL

18828

a Unclip the seat belt (1) by pressing on the lock (2) . I - REMOVAL PREPARATION OPERATION a IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. a Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag - Seat belt pretensioners, Fault finding - Replacement of components). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .

110749

a Protect the seat raise control handle (using masking tape). a Remove the seat height adjuster control handle, tapping gently with a mallet on the rear section of the control at (3) , whilst raising the control slightly.

88C-26

AIR BAG AND PRETENSIONERS Front lap belt pretensioner: Removal - Refitting

88C

II - OPERATION FOR REMOVAL OF PART CONCERNED

101913

a Disconnect the pretensioner connector (5) . a Remove: 102184

- the pretensioner bolt (6) , - the front lap belt pretensioner.

REFITTING I - REFITTING PREPARATION OPERATION a IMPORTANT After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts. (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

II - REFITTING OPERATION FOR PART CONCERNED 102185

a Remove:

a Refit: - the front lap belt pretensioner,

- the plastic casing bolts (4) , - the plastic housing.

- the front lap belt pretensioner bolt. a Torque tighten the front lap belt pretensioner bolt (21 Nm). a Connect the front lap belt pretensioner connector. III - FINAL OPERATION. a Refit: - the plastic seat cover, - the seat cover bolts,

88C-27

AIR BAG AND PRETENSIONERS Front lap belt pretensioner: Removal - Refitting - the seat height adjuster control handle. a Clip the seat belt onto the front lap pretensioner. a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbag - Seat belt pretensioners, Fault finding - Replacement of components). IMPORTANT To eliminate the risk of any accident, do not reuse pyrotechnic components. It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only. (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

88C-28

88C

AIR BAG AND PRETENSIONERS Front buckle pretensioner: Removal - Refitting

88C

Essential equipment diagnostic tool

Tightening torquesm pretensioner bolt

21 Nm

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

REMOVAL 101910

I - REMOVAL PREPARATION OPERATION

a Unclip the rear trim from the plastic casing (1) .

a

a Remove the bolt (2) from the plastic casing. a Remove the plastic casing (3) .

IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove the seat (see Complete front seat: Removal - Refitting) (MR 371, 75A, Front seat frames and runners).

88C-29

AIR BAG AND PRETENSIONERS Front buckle pretensioner: Removal - Refitting

88C

III - FINAL OPERATION.

II - REMOVAL OPERATION FOR PART CONCERNED

a Refit: - the plastic casing, - the plastic casing bolt. a Clip on the rear trim of the plastic casing. a Refit the seat (see Complete front seat: Removal Refitting) (MR 371, 75A, Front seat frames and runners). a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool.

101911

a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners).

a IMPORTANT

WARNING

To eliminate the risk of any accident, do not reuse pyrotechnic components.

To prevent any malfunctions, mark the cable routing and how to connect the connectors.

It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only.

a Disconnect the pretensioner connector (4) . a Remove:

(see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

- the pretensioner bolt (5) , - the front buckle pretensioner.

REFITTING I - REFITTING PREPARATIONS OPERATION a IMPORTANT After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts. (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4)

II - REFITTING OPERATION FOR PART CONCERNED a Refit the front buckle pretensioner. a Torque tighten the pretensioner bolt (21 Nm). a Connect the pretensioner connector.

88C-30

AIR BAG AND PRETENSIONERS Rear pyrotechnic inertia reel: Removal - Refitting

88C

- the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (MR 371, 71A, Body internal trim).

Essential equipment diagnostic tool

II - REMOVAL OPERATION FOR PART CONCERNED Tightening torquesm rear pyrotechnic seat belt inertia reel bolt

21 Nm

seat belt bolt

21 Nm

seat belt fitting bolt

21 Nm

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) .

REMOVAL I - REMOVAL PREPARATION OPERATION

120700

a Remove the seat belt fitting mounting bolt (1) .

a IMPORTANT To prevent any accidental triggering whilst working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). a Disconnect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . a Remove: - the side rear parcel shelf (see Rear side parcel shelf: Removal - Refitting) (MR 371, 57A, Interior equipment),

88C-31

AIR BAG AND PRETENSIONERS Rear pyrotechnic inertia reel: Removal - Refitting

88C

REFITTING I - REFITTING PREPARATIONS OPERATION a IMPORTANT After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts. (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair, page 88C-4) . II - REFITTING OPERATION FOR PART CONCERNED a Refit the rear pyrotechnic seat belt inertia reel. a Torque tighten: - the rear pyrotechnic seat belt inertia reel bolt (21 Nm),

120699

- the seat belt bolt (21 Nm) - the seat belt fitting bolt (21 Nm). a Connect the rear pyrotechnic inertia reel connector. a Refit: - the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (MR 371, 71A, Body internal trim), - the side rear parcel shelf (see Rear side parcel shelf: Removal - Refitting) (MR 371, 57A, Interior equipment). III - FINAL OPERATION. a Connect the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) . IMPORTANT 104346

a Disconnect the connector (2) from the rear pyrotechnic seat belt inertia reel. a Remove: - the rear pyrotechnic seat belt inertia reel bolt (3) , - the seat belt bolt (4) , - the rear pyrotechnic seat belt inertia reel.

88C-32

To prevent the pyrotechnic components from being permanently deactivated or triggered (airbags or pretensioners), check the airbag computer using the diagnostic tool

AIR BAG AND PRETENSIONERS Rear pyrotechnic inertia reel: Removal - Refitting a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners). IMPORTANT To eliminate the risk of any accident, do not reuse pyrotechnic components. It is essential to destroy pretensioners or airbags before scrapping a vehicle or a part only. (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-5) .

88C-33

88C

AIR BAG AND PRETENSIONERS Seat runner switch: Removal - Refitting The driver's seat is fitted with a runner position switch (1) . This switch adjusts the inflation of the driver’s frontal airbag (high or low volume) according to the position of the driver's seat.

88C

a Unclip the runner switch (1) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

Note:

a Clip the runner switch on the mounting.

The inflation volume of the passenger airbag does not vary according to the seat position.

a Refit the harness. a Check that the harness is in good condition.

REMOVAL

II - FINAL OPERATION I - REMOVAL PREPARATION OPERATION

a Refit:

a Remove: - the seat (see MR 371 Bodywork, 75A, Front seat frames and runners, Complete front seat: Removal - Refitting), - the front seat cushion trim (see MR 371 Bodywork, 77A, Front seat trim: Front seatback trim: Removal - Refitting). II - OPERATION FOR REMOVAL OF PART CONCERNED

102166

a Note: The sensor is integral with the wiring; in the case of sensor malfunction, replace the wiring. a Make a note of the harness routing. a Unclip the harness.

88C-34

- the front seat cushion trim (see MR 371 Bodywork, 77A, Front seat trim: Front seatback trim: Removal - Refitting), - the seat (see MR 371 Bodywork, 75A, Front seat frames and runners, Complete front seat: Removal - Refitting).