SATIP-P-104-07 Rev 1

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004) SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN Below Grade Conduit and Duct Bank

APPROVED DATE

SATIP-P-104-07

PROJECT TITLE:

WBS/BI/JO/NO.

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

1.0

DOCUMENT REVIEW

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

DISCIPLINE:

1-Oct-05

Electrical

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY ASSIGNMENTS CNTRCTR

REMARKS

SAUDI ARAMCO

SATIP-Q-001-02 Cast-in-Place Concrete Cement SATIP-Q-006-02 Asphalt Paving as applicable

1.1

Concrete Mix Design, Asphalt Mix Design, Road Subbase and Base Course Material Test Reports

See Remarks

See Remarks

1.1

Pre-cast Duct banks, Manholes and Handholes Shop Drawing Review (Offsite Fabrication)

See Remarks

See Remarks

2.1

Pre-Cast Concrete / Rebar Material Receiving Inspection and Testing

See Remarks

See Remarks

SATIP-Q-001-04 Structural Pre-Cast Concrete

2.2

Cast-in-Place Portland Concrete Cement / Rebar Material Receiving Inspection and Testing

See Remarks

See Remarks

SATIP-Q-001-02 Cast-in-Place Concrete Cement

2.3

Bulk Material for Duct bank, Manholes, Handholes Storage, Handling and Preservation Visual Inspection (Offsite & Onsite Fabrication)

See Remarks

See Remarks

2.4

Bulk Material for Duct bank, Manholes, Handholes Material Receiving Visual Inspection (Offsite & Onsite Fabrication)

2.0

R1

S

SAIC-P-3334 Duct bank Fabrication SAIC-P-3335 Manhole / Hand-hole Fabrication

RECEIVING INSPECTION

See Remarks

See Remarks

Page 1 of 4 11/27/2005 3:15 PM

W2

W2

S

SAIC-P-3002 Electrical Equipment SH&P SAIC-P-3310 Conduit and Fittings SH&P QC personnel to inspect storage area weekly

S

SAIC-P-3005 Channel, Strut & Support Materials MR SAIC-P-3311 GRS Conduit and Fittings MR SAIC-P-3328 PVC Plastic Conduit and Fittings MR Also see SATIP-P-111-01 Grounding and Bonding QC personnel to inspect 50% of deliveries on receipt by fabricator / jobsite.

Revision A

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004) SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN Below Grade Conduit and Duct Bank

SATIP-P-104-07

PROJECT TITLE:

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

WBS/BI/JO/NO.

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

2.5

Pre-cast Duct banks, Manholes and Handholes Storage, Handling and Preservation (Offsite Fabrication)

2.6

Pre-Cast Duct banks, Manhole and Handholes Initial Visual Inspection (Offsite Fabrication)

See Remarks

See Remarks

2.7

Pre-Cast Duct banks, Manhole and Handholes Final Visual Inspection (Offsite Fabrication)

See Remarks

See Remarks

2.8

Pre-Cast Duct Bank, Manhole and Handhole Concrete Strength Testing

See Remarks

See Remarks

3.0

APPROVED DATE

1-Oct-05

Electrical

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY ASSIGNMENTS

SAIC-P-3327 SAIC-P-3327

DISCIPLINE:

CNTRCTR

SAUDI ARAMCO

W2

S

H1

H1

REMARKS

Weekly inspection by Contractor QC personnel.

W1

SAIC-P-3334 Duct bank Fabrication SAIC-P-3335 Manhole / Hand-hole Fabrication QC hold point for inspection of formwork, rebar, conduit spacers, and embedded hardware prior to concrete placement.

W1

SAIC-P-3334 Duct bank Receiving SAIC-P-3335 Manhole / Hand-hole Receiving QC hold point for conduit mandrel test and inspection of fabricated product prior to shipping to jobsite. SATIP-Q-001-04 Structural Pre-Cast Concrete

INSTALLATION

3.1

Electrical Duct bank & Conduit Excavation and Trenching Visual Inspection

SAIC-P-3333 SAIC-P-3333

H1

W1

SATIP-S-070-01 Excavation and Backfill For Under Ground Utilities SATIP-Q-006-02 Asphalt Paving (Road Crossings) QC hold point for inspection prior to formwork, rebar, conduit installation or precast placement.

3.2

Direct Buried Conduit Visual Inspection

SAIC-P-3331 SAIC-P-3331

H1

W1

QC hold point for conduit mandrel test and inspection of installed conduit prior to backfilling.

3.3

Jobsite Fabricated Electrical Duct banks, Manholes, and Handholes Initial Visual Inspection

W1

SAIC-P-3334 Duct bank Fabrication SAIC-P-3335 Manhole / Handhole Fabrication SAIC-P-3337 Duct bank Grounding and Bonding QC hold point for inspection of formwork, rebar, conduit spacers, and embedded hardware prior to concrete placement.

See Remarks

See Remarks

Page 2 of 4 11/27/2005 3:15 PM

H1

Revision A

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004) SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN Below Grade Conduit and Duct Bank

SATIP-P-104-07

PROJECT TITLE:

ITEM NO.

APPROVED DATE

WBS/BI/JO/NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

3.4

Jobsite Fabricated and Pre-cast Electrical Duct banks, Manholes, and Handholes Final Visual Inspection

See Remarks

See Remarks

3.5

Jobsite Fabricated Duct banks, Manholes, and Handholes Concrete Strength Testing

See Remarks

See Remarks

DISCIPLINE:

1-Oct-05

Electrical

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY ASSIGNMENTS CNTRCTR

H1

REMARKS

SAUDI ARAMCO

W1

SAIC-P-3334 Duct bank Fabrication SAIC-P-3335 Manhole / Handhole Fabrication SAIC-P-3337 Duct bank Grounding and Bonding QC hold point for conduit mandrel test, ground resistance test, and inspection of completed product prior to backfilling. SATIP-Q-001-02 Cast-in-Place Concrete Cement QC hold point for review and approval of concrete test results prior to cable pulling at jobsite.

3.6

Backfilling Visual Inspection

SAIC-P-3333 SAIC-P-3333

H1

W1

SATIP-S-070-01 Excavation and Backfill For Under Ground Utilities SATIP-Q-006-02 Asphalt Paving QC hold point for QC inspection prior to backfilling of identification tape.

3.7

Conduit Identification and Termination Visual Inspection

SAIC-P-3336 SAIC-P-3336

H1

W2

SA PID shall be notified on start of this activity for each duct bank.

4.0

PRE-COMMISSIONING

Ground Resistance Testing

4.1

See Remarks

See Remarks

SATIP-P-111-01 Grounding and Bonding

GENERAL NOTES 1

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.

2

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

3 4

Witness:

QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.

Hold:

QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

Page 3 of 4 11/27/2005 3:15 PM

Revision A

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004) SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN Below Grade Conduit and Duct Bank

SATIP-P-104-07

PROJECT TITLE:

ITEM NO. 5

PROJECT PHASE & ACTIVITY CODE

APPROVED DATE

WBS/BI/JO/NO.

QUALITY PROCEDURE

TASK / ACTIVITY

QUALITY RECORD

DISCIPLINE:

1-Oct-05

Electrical

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY ASSIGNMENTS CNTRCTR

REMARKS

SAUDI ARAMCO

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND W1

100% Witness Inspection/Test

H2

Sample Hold Point for QC Inspection or Test

RH1 100% Review and Approval of Documents

W2

Sample Witness Inspection/Test

R1

100% Review of Documents

RH2 Sample Review and Approval of Documents

H1

100% Hold Point for QC Inspection or Test

R2

Sample Review of Documents

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S

Surveillance

Revision A