SAP PP PI for Beginners

SAP PP-PI for Beginners Presented by G.Padmanabha G.Padmanabhan n

Production Planning - Process Industries (PP-PI)

Production Planning - Process Industries (PP-PI) With the component PP-PI (Production Planning for Process Industries) SAP pro!ides an integrated planning tool for batch-oriented process manufacturing. It is primarily designed for the chemical pharmaceutical food and be!erage i ndustries as "ell as the batch-oriented electronics industry.

PP-PI supports# •$he

integrated planning of production "aste disposal and transport acti!ities "ithin a plant

•$he

integration of plants "ithin the company

•%ertica %ertically lly

by means of an information flo" ranging from central business appli cations do"n to process control

•&ori'ontally

by the coordination of planning bet"een production plants recycling and "aste disposal facilities and production laboratories.

2

"ater ata #etup for Products and #ervices

Refer the attached PP$ for "aster ata

Microso Microso ft Oce rPoint 97-2003

DEMAND MANAGEMENT

Manual Planned Independent Requirements

Present Production Plan

Demand Management “Demand Program”

Sales Demand from Sales Orders

MRP

4

Creation of Independent requirements. $his is used to create demand as per a plan, %hich %ould &e transferred to production through "RP run.

Creation of Independent requirements. 'n the items ta&, Reuirement type */#+ is defaulted. Reuirement type /#+ is defaulted from "RP )roup +"'C.

'n Configuration( "RP )roup *+"'C is assigned to #trategy group -0. Reuirement type /#+ is assigned to #trategy -0.

rder Proposals# Planned rders

Procurement Type is In-house Production

Planned Order

Planned PlannedOrder Order

MRP

Order OrderQty Qty Order Date Order Date Capacity CapacityReqts. Reqts. Resource Reqts. Resource Reqts.

MRP Controller

7

"aterials Reuirement Planning

"aterials Reuirement Planning is used to procure or  produce the reuirement uantities on time, &oth for internal  purposes as %ell as for #ales. ased on the stoc!s availa&le, the system automatically creates procurement proposals for purchasing and production.

$. Code( "02

"aterials Reuirement Planning( "02

"aterials Reuirement Planning( "02

After you run the "RP, the system  provides the the data&ase #tatistics

*P +eatures

!et re"uirements calculation Lot sizing Internal production and eternal purchasing

MRP Demand

Order scheduling scheduling and generation

#ill o$ Material %plosion 11

Planned Order Generation via MD02 an !e vie"s in MD0#

ou can see in #toc! reuirement list, ho% independent reuirements are planned

Planned Order Generation via MD02 an !e vie"s in MD0#

Conversion of Planned rder to Production rder via "03

Process rder( )eneral ata vie%

Process rder( )eneral ata vie% n Release of Process rder, Control recipe is created 4&ased on Production scheduling Profile settings5.

Control Recipe "onitoring #elect the Control Recipe and Press #end &utton

ou can find the status *#ent

Process P' #heet P' sheets are only used to provide additional functionality in comple6 manufacturing procedures. P' sheets allo% for detailed process information trac!ing, uality attri&utes can &e attached to finished products to meet compliance reuirements. Process instructions and e(signatures are additional functionality that can &e added. A P' sheet can include the entire production process or only a part of it. i t. Process P' #heet through t(code C70

+ill in the values and press save. 'f complete Press *complete

Process rder confirmation via CR78

9e have the option to confirm 1.ield 2.#crap :.Activities

Goods movement durin$ Proess Order Confirmation 'n the &elo% screenshot, you can see &oth )oods issue and )oods Receipt. $his happens due to 1.Auto )oods Receipt in Control !ey of peration 4"ovement type 1015. 2.All Components indicator set in confirmation control parameter 4"ovement type 2715. :.ac!(flush indicator set in "aterial or 9or! 9or! Centre or Routing  8e6t #lide %ill e6plain a&out the configuration related to )oods movement movement during confirmation.

Confi$uration related to Auto G% and Auto GI durin$ Confirmation

Canellation of Proess Order via CO%&

Cancellation ena&les us to reverse confirmation

Apprentie

&.No

Desription

'in(s

1.

"aster ata of PP( P' in Product Cost Controlling

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