Saic l 2022 Rev0

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST Final Piping Punchlisting (Piping Re-Instatement)

SAIC NUMBER

SAIC-L-2022

PROJECT TITLE

WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

DATE APPROVED

25-May-05

QR NUMBER

PIPE-

CONTRACTOR / SUBCONTRACTOR

EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

WORK PERMIT REQUIRED?

PASS

FAIL

N/A Y/N RE-INSP DATE

NOTE: See " REMARKS" for instruction of use of this checklist. A

Documentation:

A1

Mechanical Scope of Works are complete. Any exceptions were identified and listed in the Sytem punchlist.

GI-2.710 Para. 4.1.1.2

Y

A2

Test and Inspection Plan (SATIPs) and Inspection Checklists for field installation as detailed in SATIP-L-350-01 have been verified to be complete and accepted.

GI-2.710 Para. 4.1.1.2

Y

A3

All non-conformance reports and worksheets have been resolved to the satisfaction of Inspection Department.

GI-2.710 Para. 4.1.1.4

Y

A4

All log book entries have been resolved to the satisfaction of Inspection Department.

GI-2.710 Para. 4.1.1.4

Y/N

A5

All piping fabrication documents, inspection record books and are available for review.

GI-2.710 Para. 4.1.1.6

Y

B

P&ID Check/Walkthrough:

B1

All piping components are installed in their respective locations as shown in the P&ID. (i.e: piping, removable pipe spools, valves, vents, drains, spectacle plates, blinds, flange spacers, etc)

P&ID # ____________

Y

B2

All in-line equipment & Instruments are installed in their respective locations as shown in the P&ID. (i.e: Strainer, meter tube, straightening vanes, flow meter, orifice fitting, Pressure Indicators, Temperature, temperature indicators, sample probes, etc)

P&ID # ____________

Y

B3

Header pipe are stenciled with the following: a. Flow directional arrows and fluid service b. Line designation number, size, class and specification

SAES-L-350 Sec. 20 a & b

N

B4

Identication are stencilled on major components of the PIPING such as but not limited to : (Note: Identification shall follow Equipment identification number designated on the P&ID) a. Identification number for metering skid b. Identification number for prover when installed b. Strainer c. Flow element/flow meter d. Control Valves e. MOV's f. Relief Valves

SAES-L-350, Sec. 20

N

Page 1 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Final Piping Punchlisting (Piping Re-Instatement)

SAIC-L-2022

DATE APPROVED

25-May-05

QR NUMBER

PIPE-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

0

0

0

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

B5

Installed Relief Valves were verified and the corresponding Form 3099A signed.

B6

PASS

FAIL

N/A Y/N RE-INSP DATE

SAES-J-600, Sec. 10

Y

Pressure gages installed are of the same range as shown in the P&ID.

P&ID # ____________

Y

B7

Pressure gages are installed with block and bleed valves. (The bleed valve shall be plugged.)

SAES-J-200' Para. 6.1 & 6.4

Y

B8

Temperature Gages installed are of the same range as shown in the P&ID.

B9

Thermowells are provided with chained plug and plug installed where temperature indicators are not provided. (Std.Dwg. AB-36019)

B10

B11

P&ID # Y ____________ SAES-J-400, Para. 5.2.5

N

Flow direction of Control valves and globe valves follow the process flow direction.

P&ID # ____________

Y

Flow direction of check valves follow the process flow direction.

P&ID # ____________

Y

C

Piping:

C1

Pipe are resting fully on pipe supports. Shims are installed and seal welded to pipe supports to maintain contact where required.

SAES-L-350, Para. 14.2.2

Y

C2

Pipe clamps are tightened and in full contact with the pipe.

SAES-L-350, Para. 14.2.2

Y

C3

Weld attachments to the pipe are seal welded.

SAES-L-350, Para. 11.4

Y

C5

Jack screw bolts installed in flanges with spectacle plates.

SAES-L-350, Para. 10.5

Y/N

C6

A 6 mm weep hole shall be drilled for all dummy supports and shall be located near the base plate for all vertical dummy supports, and near the run pipe at 6 o'clock position for all horizontal dummy supports.

SAES-L-350, Para. 13.2.3

N

C7

Atmospheric drain and vent valves shall be provided with a plug or blind on the discharge side.

SAES-L-108, Para. 7.7

N

C8

Pressure test of field installed piping and components are complete.

GI-2.710-6, Item 4a

Y

C9

All nuts and bolts of flange connections are fully engaged.

GI-2.710-6, Item 1.j.

Y

C10

Flange joints for piping Class ANSI 600# and above were verified to be tightened using the applicablr Torque procedure.

GI-2.710-6, Item 1.j.

Y

C11

A minimum clearance of 50 mm shall be provided for inspection and freedom of pipe movement between above ground piping crossing with any structure (including pipe support structure). This clearance is also required for above ground piping crossing with another pipe.

SAES-L-310, Para. 12.4

Y

Page 2 of 4

Delete if covered by Instrumentation Delete if covered by Instrumentation Delete if covered by Instrumentation Delete if covered by Instrumentation

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Final Piping Punchlisting (Piping Re-Instatement)

SAIC-L-2022

DATE APPROVED

25-May-05

QR NUMBER

PIPE-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

0

0

0

ITEM No.

C12

ACCEPTANCE CRITERIA

REFERENCE

Branch connections, 4 inch and smaller, including drain and vent valves and drip legs of all sizes, are not located at a horizontal distance less than 610 mm (24 inches) from any fixed obstruction.

PASS

FAIL

N/A Y/N RE-INSP DATE

SAES-L-310, Para. 12.5

Y

D

Pipe Supports

D1

Pipe guides are installed at locations as shown in the AFC isometric drawings.

SAES-L-310, Para. 15.2.1

Y

D2

Details of the installed pipe supports conforms with the Pipe Support Detail per project specification.

AFC Drawings

Y

D3

Intermediate anchors or axial line stops are provided for above-ground unrestrained piping between and/or at the center of expansion loops or offsets.

SAES-L-310, Para. 15.2.2

Y

D4

Axial line stops and guides shall be provided for above ground unrestrained lines subject to slug forces in services listed below. • Two-phase flow lines • Liquid intermittent lines, such those used to control liquid level in the drums • Pressurized drain lines • Relief and blow-down lines • Flare lines • High-pressure gas lines

SAES-L-310, Para. 15.2.3

Y

D5

All pipe supports are in full contact with the support and carries the load.

SAES-L-310, Para. 14.2.2

Y

D6

Travel stops of spring supports are removed after hydrotest.

SAES-L-310, Para. 14.4.4

Y

D7

The pipe shall not be used to support other pipes and structures without an appropriate analysis.

SAES-L-310, Para. 16.1.2

Y

E

Structural Items:

E1

Access is provided for equipment regularly operated or maintained or operated in an emergency, such as valve hand wheels, instrumentation, controls, and their associated manifolds,

SAES-B-054, Para. 4.2

N

E2

Edges of all tightly contacting surfaces of steel structures are seal welded.

SAES-M-001, Para. 7.1.3.3

N

E3

Access gratings are firmly anchored with a minimum of 2 fasteners at each support with a minimum of 4 fasteners per panel. (Note: Non-compliance shall be identified as "YES" item in the Facility Exception Item List for the MCC.)

12-SAMSS-007, Para. 6.1.16

Y

E4

Lifting equipment were tested and sticker issued by ID Crane Inspection Rep.

G.I-2.710-6 Item 1.i.

Y

F

Painting:

F1

External coating on piping is complete and conforms with the project coating requirements. (Note: Pipes, vessels, valves, and related structural supports shall be painted a neutral background color such as aluminum, gray, or black per SAES-B-067, Para.4.1.1)

SAES-L-350 Para. 21.1

Y/N

Page 3 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004) SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Final Piping Punchlisting (Piping Re-Instatement)

DATE APPROVED

SAIC-L-2022

25-May-05

QR NUMBER

PIPE-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

0

0

0

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

F2

Coating on structural items is complete and conforms with the project coating requirements.

PASS

FAIL

N/A Y/N RE-INSP DATE

Scope of Work

N

F3

Safety yellow-and-black stripes are painted on obstructions that present bump hazards. (concrete supports at the base of stairways or ladders, passageway pinch points, unguarded edges, tripping hazards). Stripes shall be 100 mm wide.

SAES-B-067, Para. 4.2.3 a

Y

F4

Lifting equipment and devices shall be painted safety yellow and clearly marked with the rated capacity of the equipment in Arabic and English in metric tons.

SAES-B-067, Para. 4.4

N

F5

Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-00102

Scope of Work

Y

General Notes: 1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be listed in the Re-Instatement Punchlist Form (SATR-A-2011). 2. Column "Y/N" is used to pre-determine each respective item as required for start-up (Y), or not required for start-up (N). Final designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection. 3. This Checklist along with the Re-Instatement Punchlist Form (SATR-A-2011), with or with out cleared items, shall be submitted to Saudi Aramco on or before the requested time for Mechanical Completion Punchlisting. 4. Where blank lines are provided, please indicate the applicable requirements or actual data/information required for verification. REMARKS:

REFERENCE DOCUMENTS: 1. G.I.-2.710, Mechanical Completion and Performance Acceptance of Facilities, (13 July, 2004) 2. SAES-L-310, Design of Plant Piping, (30 September, 2003) 3. SAES-L-108, Selection of Valves, (31 July, 2004) 4. SAES-M-001, Structural Design Criteria for Non-Building Structures, (30 June, 2004) 5. SAES-L-350, Construction of Plant Piping, (30 September, 2003) 6. SAES-J-200,

Pressure, (31 May, 2003)

7. SAES-J-400, Temperature, (31 May, 2004) 8. SAES-J-600, Pressure Relief Devices, (31 March, 2003) 9. SAES-B-054, Access, Egress, and Materials Handling for Plant Facilities, (31 March, 2001) 10. SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003)

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 4 of 4

N = NO F = FAILED