SAIC-H-2032 Rev 4.

SAUDIARAMCOID/PID-18-MAY-05-REV0(StandardsCutoff-March2010)

REV4

SAUDI ARAMCO INSPECTION CHECKLIST

31-Mar-10

SAIC NUMBER

DATE APPROVED

Repairand/orTouch-upofCoatings

SAIC-H-2032

PROJECT TITLE

WBS BI JO / NUMBER

EQUIPMENTIDNUMBER(S)

EQUIPMENTDESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

QR NUMBER

31-Aug-11

COAT-

CONTRACTOR SUBCONTRACTOR /

EQPTCODE

SYSTEMID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO.

QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDIARAMCOTIPNUMBER

SAUDIARAMCOACTIVITYNUMBER

SAUDI ARAMCO INSPECTION LEVEL

ITEM No.

CONTRACTOR INSPECTION LEVEL

AC C E P TAN C EC R I TE R I A

R E FE R E N C E

A

General requirements

A1

Saudi Aramco Paint Data Sheet for the coating system (APCS) applied is provided. NOTES: Fill in the required information for Existing Coating System: _______________________ Coating System for Touch-up/Repair: _____________ *Cleanliness Level for Touch-up/Repair: ________________ ( *Refer to the applicable APCS for ) ________________ ( cleanliness requirement based on ) ( area of repair. ) Wet film thickness/Coat : ____________ Reqd. DFT(Prime):_________/ Reqd. DFT (Full Coat):________ Recoat interval (Min / Max):________/________ at Steel Temp10 ºC ________/________ at Steel Temp 30 ºC ________/________ at Steel Temp 50 ºC

SAES-H-101 Para 4.2

A2

Crew Supervisor and Coating Applicator hold valid coating certification card issued by Saudi Aramco in accordance with the requirements of SAEP-316.

SAEP-316 Para 3.1

A3

Compressed air for blasting used is not contaminated with oil, moisture, debris, etc. This is determined by performing a blotter test.

SAES-H-100, Para. 5.4.1

A4

Paint material for touch-up is supplied by the same Manufacturer (Different brands may be used if approved by CSD). Note: Thinner used is supplied or approved by the paint manufacturer.)

SAES-H-100, Para. 8.5

If paint mat'l or coating system used for repair/ touch-up is different from A5

WORK PERMIT REQUIRED?

srcinal applied coating system, paint material for touch-up meets Over Coating Compatibility Chart per Attachment 1.

Page 1 of 6

SAES-H-001, Para. 7.4

P AS S

F AI L

N /A

RE-INSP DATE

SAUDIARAMCOID/PID-18-MAY-05-REV0(StandardsCutoff-March2010)

REV4 SAICNUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Repairand/orTouch-upofCoatings

SAIC-H-2032

PROJECT TITLE

ITEM No. B

B1

B2

C

NUMBER JO/ BI WBS /

AC CEP TANC EC RITERIA Wea th er Co nd itio ns fo r Paint in g

C1

SAES-H-100 Para 8.1.1

SAES-H-100 Para 8.1.1

Repair of Coatings for Immersion Service Necessary safety requirements specified in SAES-H-102 are provided such as: A) High intensity flood or spotlights are installed in vessels, tanks, and other poorly illuminated locations for visibility. B) Continuous forced ventilation is operated throughout the paint application and curing period while coating inside Tanks & Vessels.

SAES-H-100 Para 5.4.3 Para 8.2.4

C2

All coated areas near to the defective area are protected by covering with heavy duty textile or fabric adhesive tape.

SAES-H-100 Para 8.4.1

C3

Defective area are first cleaned by solvent or detergent wash.

SAES-H-100 Para 8.4.2

C4

C5

Areas less than 0.1 m², are grinded to a rough metal surface using at least an 80 grit disc sander. Alternatively spot blast to bare steel. Feather edge the coating at least 50 mm beyond bare metal. Dust and debris are removed by brush or vacuum. . , pre treatment srcinally specified. Feather edge the coating at least 50 mm beyond bare metal. Dust and debris are removed by brush or vacuum.

SAES-H-100 Para 8.4.3 Para 8.4.5 SAES-H-100 Para 8.4.3 Para 8.4.5

C6

Coating is applied by brush for areas less than 0.1 m² and by spray for areas greater than 0.1 m² to the srcinal specification except that the first coat of a multi-coat system shall be thinned by 15%.

SAES-H-100 Para 8.4.6

C7

The coating shall be holiday tested when fully cured. Any defects shall be repaired.

SAES-H-100 Para 8.4.7

D

Repair of Coatings for Atmospheric Service

D1

Repair of atmospheric coatings is conducted following the recommendations of surface preparation and application requirements given in the applicable APCS and the manufacturer's technical data sheet.

SAES-H-100 Para 8.5

D2

Final DFT of the repair coating is measured per SAIC-H-2031.DFT conforms with the specific requirement of the respective APCS noted in Item A1.

SAES-H-100 Para 8.1.6

E E1

Q C D o cu m e n ta t ion Inspection & Testing for repair of coating are recorded in QC Form SATR-H-2006. (Quality Plan, SATIP-H-100-01)

Page 2 of 6

31-Aug-11

QRNUMBER

COAT-

CONTRACTOR / SUBCONTRACTOR

R EF E R EN C E

Paint shall not be applied if one or more of the following conditions exist (unless paint is specifically formulated for averted condition): a) Substrate temperature is less than 10°C of the temperature limit given in the applicable Saudi Aramco Data Sheet b) Substrate temperature is more than the temperature limit given in the applicable Saudi Aramco Data Sheet. c) Substrate temperature is less than 3°C above the dew point. an s a no e app e urng a verse wea er con ons suc as, but not restricted to following: 1) Wind is strong enough to blow sand, salt spray or other foreign matter onto the surface being painted. 2) Wind is strong enough to cause dry spay or otherwise seriously disturb the spray pattern when application is by spray gun. 3 Rain

31-Mar-10 DATEAPPROVED

SAES-H-100, Para. 9.2

P ASS

F AIL

N /A

RE-INS P DATE

SAUDIARAMCOID/PID-18-MAY-05-REV0(StandardsCutoff-March2010)

REV4

31-Mar-10

SAICNUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Repairand/orTouch-upofCoatings

DATEAPPROVED

SAIC-H-2032

PROJECT TITLE

31-Aug-11

NUMBER JO/ BI WBS /

QRNUMBER

COAT-

CONTRACTOR / SUBCONTRACTOR

REMARKS: ATTACHMENTS: 1 - Over coating Compatibility Chart of SAES-H-001 (2 Pages) REFERENCE DOCUMENTS: 1. SAES-H-100, Coating Materials & Application Requirements for Industrial Facilities (31 July, 2004) 2. SAES-H-102, Safety Requirements for Coating Applications (11 Aug., 2007) 3. 4. 5. 6. 7.

SAES-H-101, Approved Protective Coating Systems (29 June 2005) SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, (19 April 2009) SAEP-316, Performance Qualification of Coating Personnel (4 August 2008) SAES-H-001, Selection Requirements for Industrial Coatings (21 February 2010) Steel Structures Painting Council, SSPC-PA 1, June 1996

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Wi tnessed

QC Record Reviewed

Work Verified

T&I Wi tnessed

QC Record Reviewed

Work Verified

T&I Wi tnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC I n s p ect o r

P ID R ep r es e n ta ti v e Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC S u p e r vi s o r

P r o p o n e nat n d Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*PersonResponsibleforCompletionofQualityWorkTest /

Y=YESN =NO F=FAILED

Page 3 of 6

SAUDIARAMCOID/PID-18-MAY-05-REV0(StandardsCutoff-March2010)

SAUDI ARAMCO INSPECTION CHECKLIST Repairand/orTouch-upofCoatings

REV4 SAICNUMBER

SAIC-H-2032

31-Mar-10 DATEAPPROVED

31-Aug-11

Attachment 2 - Overcoating Chart of SAES-H-001(Page 1 / 2)

QRNUMBER

COAT -

Attachment 2 - Overcoating Chart of SAES-H-001 (Page 2 / 2)