SABP-M-006

Best Practice SABP-M-006 31 May 2005 Wind Loads on Pipe Racks And Open Frame Structures Document Responsibility: Onshore Structures Standards Committee

Wind Loads on Pipe Racks And Open Frame Structures

Developed by: Hisham Abu-Adas Civil Engineering Unit/M&CED Consulting Services Department

Previous Issue: 31 July 2002

Next Planned Update: 1 June 2009 Page 1 of 39

Primary contact: Abu-Adas, Hisham on phone 874-6908

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Table of Contents 1

2

3

4

Page Introduction .............................................................................................. 3 1.1

Purpose ............................................................................................ 3

1.2

Scope ............................................................................................... 3

1.3

Disclaimer......................................................................................... 3

1.4

Conflicts with Mandatory Standards ................................................. 4

References............................................................................................... 4 2.1

Saudi Aramco References................................................................ 4

2.2

Industry Codes and Standards ......................................................... 4

General .................................................................................................... 4 3.2

Wind Speed V................................................................................... 4

3.3

Importance Factor I .......................................................................... 4

3.4

Exposure Category........................................................................... 4

3.5

Basic ASCE 7 Formulas ................................................................... 5

3.6

Velocity Pressure qz.......................................................................... 5

3.7

Gust Effect Factors G ....................................................................... 7

3.8

Force Coefficient Cf .......................................................................... 7

3.9

Projected Area Ae ............................................................................. 7

Wind Loads on Pipe Racks & Open Frame Structures ........................... 7 4.1

Pipe Racks ....................................................................................... 7

4.2

Open Frame Structures .................................................................. 10

ATTACHMENTS: Attachment 1 – List of Tables TABLE 1 - Basic Wind Speed V for Saudi Aramco Sites TABLE 2 - Velocity Pressure qz (Customary Units) TABLE 3 - Velocity Pressure qz (Metric Units) Attachment 2: ................................................................................................. 24

Example 1 – Wind Load on Pipe Rack Attachment 3: ................................................................................................. 29

Example 2 – Wind Load on Pipe Rack Attachment 4 .................................................................................................. 34

Example 3 – Wind Load on Open Frame Structure

Page 2 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

1

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Introduction Most of the design practices in the petrochemical industry were based on the wind loading provisions of ASCE 7, “Minimum Design Loads for Buildings and Other Structures” or its predecessor (ANSI A58.1). ASCE 7 does not adequately address Pipe Racks and Open Frame Structures. It is the intent of this practice to provide uniform application of practices to all Piperacks and Open Frame Structures designed for Saudi Aramco projects. 1.1

Purpose The purpose of this practice is to provide the engineer and designer with guidelines for wind load on Pipe Racks and Open Frame Structures for use by engineers working on Saudi Aramco projects and Saudi Aramco engineers.

1.2

Scope This design guideline covers the minimum requirements and provides guidance for calculating wind load on onshore Pipe Racks and Open Frame Structures typically located in petrochemical facilities. Section 2.0 of this instruction includes reference codes, Saudi Aramco standards, and specifications. In cases where this guideline conflicts with these references, the conflict shall be immediately brought to the attention of the project engineer.

1.3

Disclaimer The material in this Best Practices document provides the most correct and accurate design guidelines available to Saudi Aramco which comply with international industry practices. This material is being provided for the general guidance and benefit of the Designer. Use of the Best Practices in designing projects for Saudi Aramco, however, does not relieve the Designer from his responsibility to verify the accuracy of any information presented or from his contractual liability to provide safe and sound designs that conform to Mandatory Saudi Aramco Engineering Requirements. Use of the information or material contained herein is no guarantee that the resulting product will satisfy the applicable requirements of any project. Saudi Aramco assumes no responsibility or liability whatsoever for any reliance on the information presented herein or for designs prepared by Designers in accordance with the Best Practices. Use of the Best Practices by Designers is intended solely for, and shall be strictly limited to, Saudi Aramco projects. Saudi Aramco® is a registered trademark of the Saudi Arabian Oil Company. Copyright, Saudi Aramco, 2002.

Page 3 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

1.4

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Conflicts with Mandatory Standards In the event of a conflict between this Best Practice and other Mandatory Saudi Aramco Engineering Requirement, the Mandatory Saudi Aramco Engineering Requirement shall govern.

2

References This Best Practice is based on the latest edition of the references below, unless otherwise noted. Short titles will be used herein when appropriate. Short titles will be used herein when appropriate. 2.1

Saudi Aramco References Saudi Aramco Engineering Standards (SAES)

2.2

SAES-A-112

Meteorological and Seismic Design Data

SAES-M-001

Structural Design Criteria for non-Building Structures

Industry Codes and Standards American Society of Civil Engineers (ASCE) ASCE 7 –02

Minimum Design Loads for Buildings and Other Structures

Wind Load and Anchor Bolt Design for Petrochemical Facilities 3

General 3.1

Wind loads shall be computed and applied in accordance with SAES-M-001, ASCE 7-, and the recommended guidelines for Piperacks, and Open Frame Structure in ASCE’s “Wind loads and Anchor Bolt Design for Petrochemical Facilities”.

3.2

Wind load calculations shall be based on basic wind speed V of 3-second gust speed at 33 ft (10 m) above the ground in Exposure C and associated with an annual probability 0.02 of being equaled or exceeded (50-year mean recurrence interval). The basic wind speed V for each site is defined in SAES-A-112, “Meteorological and Seismic Design Data” and Table 1 (Attachment 1).

3.3

The Importance Factor I shall be category IV.

3.4

Exposure Category C shall be used, except for structures close to the shoreline, as defined in ASCE, where Exposure Category D shall be used. Exposure D is defined as ‘Flat, unobstructed areas exposed to wind flowing over open water Page 4 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

for a distance of at least 1 mi 91.61 km). The Exposure category for each site is defined in SAES-A-112, “Meteorological and Seismic Design Data”. 3.5

Basic ASCE 7 Formulas The design wind forces for the main wind force resisting system shall be per Section 6.5.13 of ASCE 7-02 “Design Wind Loads on Open Buildings and Other Structures”. The applied wind force F shall be determined by the basic equation: F = qz G Cf Ae

ASCE 7 (Eq. 6-25)

where qz = Velocity pressure at height z above ground G = Gust effect factor per Sect. 6.5.8 of ASCE 7 Cf = Net force coefficient Ae = Projected area normal to wind 3.6

Velocity Pressure qz The velocity pressure qz is determined in accordance with the provisions of Section 6.5.10 of ASCE 7. qz = 0.00256 Kz Kzt KdV2 I (lb/ft2)

ASCE 7 (Eq. 6-15)

qz = 0.613 Kz Kzt KdV2 I (N/m2) [SI Units] where Kz is the velocity pressure exposure coefficient per Sect. 6.5.6.6 & Table 6-3 of ASCE 7. Kzt is the topograhic factor per Sect. 6.5.7.2 of ASCE 7. Kzt is equal to 1.0 for Pipe Racks and Open Frame Structures located in Saudi Aramco facilities. Kd is the wind directionality factor per Sect. 6.5.4.4 and Table 6-4 (see below) of ASCE 7. When used with load combinations specified in SAES-M-001, Kd is equal to 0.85 for Pipe Racks and Open Frame Structures. V is basic wind speed of 3-second gust speed at 33 ft above the ground. I is the Importance Factor set forth in Table 6-1 of ASCE 7. I equal 1.15 for Category IV structures. All Pipe Racks and Open Frame Structures at Saudi Aramco facilities are considered Category IV structures.

Page 5 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Velocity pressures qz are determined using ASCE 7, Eq. 6-25 shown above. Attachment 1 - Table 2 (Customary Units) and Table 3 (Metric Units) provides values for qz at several heights for most Saudi Aramco sites. These values are to be used for Pipe Racks and Open Frame Structures.

TABLE 6-4 – Wind Directionality Factor, Kd (Adapted from ASCE 7– 02)

3.7

Gust Effect Factors G Page 6 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

The gust effect factor G is determined in accordance with the provisions of Section 6.5.8 of ASCE 7. For rigid structures, the gust effect factor shall be taken as G=0.85 per Section 6.5.8.1 of ASCE 7.This value should be used for all Pipe Racks and Open Frame Structures. For flexible or dynamically sensitive structures Gf is used in place of G. Flexible structures defined by ASCE 7 as those structures with a fundamental natural frequency f < 1 Hz. Gf shall be calculated per Section 6.5.8.2 or by a rational method as given in Section 6.5.8.3 of ASCE 7. 3.8

Force Coefficient Cf The force coefficient Cf for the various structures shall be as listed in the following sections of this guideline.

3.9

Projected Area Ae The projected area Ae normal to wind direction for the various structures in question shall be as defined in this guideline.

4

Wind Loads on Pipe Racks & Open Frame Structures 4.1

Pipe Racks Wind on the piperack structure itself should be calculated based on no shielding. For all structural members Cf = 1.8 shall be used, except Cf = 2.0 shall be used for columns. 4.1.1

Tributary Area for Piping The tributary area for piping should be based on the diameter of the largest pipe plus 10% of the width of the pipe rack. This sum is multiplied by the length of the pipes (bent spacing) to determine the tributary area.

4.1.2

Tributary Area for Cable Trays The tributary area for cable trays should be based on the height of the largest tray plus 10% of the width of the pipe rack. This sum is multiplied by the length of the pipes (bent spacing) to determine the tributary area.

4.1.3

Force Coefficients for Pipes The force coefficient Cf = 0.7 should be used as a minimum. The force coefficient Cf is taken from ASCE 7, Figure 6-19 (see below) for a Page 7 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

round shape, with h/D=25, D√qz > 2.5 and a moderately smooth surface; that is Cf = 0.7. If the largest pipe is insulated, then consider using a Cf for a rough pipe dependent on the roughness coefficient of the insulation (D′/d).

Page 8 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Figure 6-19 – (Adapted from ASCE 7)

Page 9 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

4.1.4

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Force Coefficients for Cable Trays For cable trays the force coefficient Cf = 2.0 shall be used. The force coefficient Cf, for cable trays is taken from ASCE 7, Figure 6-19 for a square shape with the face normal to the wind and with h/D = 25; that is Cf = 2.0.

4.2

Open Frame Structures 4.2.1

General Wind loads should be calculated in accordance with the general procedures and provisions of ASCE 7 for wind loads on “Other Structures”. 4.2.1.1

Main Wind Force Resisting System Wind forces acting on structural frame and appurtenances (ladders, handrails, stairs, etc.) should be computed in accordance with 4.2.1.2 and 4.2.2. Wind forces on piping and cable trays located on or attached to the structure should be calculated according to the provisions of 4.1 and added to the wind forces acting on the frames in accordance with 4.2.6.

4.2.1.2

Force Coefficients for Components Wind loads for the design of individual components, cladding, and appurtenances (excluding vessels, piping and cable trays) should be calculated according to the provisions of ASCE 7. Force coefficients for several items are given in Table 4.1 below.

TABLE 4.1 Force Coefficients for Wind Loads on Components (Adapted from ASCE – “Wind Loads and Anchor Bolt Design for Petrochemical Facilities”) Item Handrail Ladder without cage Ladder with cage Solid Rectangles & Flat Plates Stair w/handrail Side Elevation End elevation Round or Square Shapes

Cf 2.0 2.0 2.0 2.0 2.0

Projected Area 0.80 sq. ft./ft. 0.50 sq. ft./ft. 0.75 sq. ft./ft. Handrail area plus channel depth 50% gross area

2.0 See ASCE 7 Figure 6-19

Page 10 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

4.2.2

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Frame Load 4.2.2.1

Design wind forces for the main wind force resisting system for open frame structure should be determined by the equation: Fs = qz G Cf Ae

ASCE 7 (Eq. 6-25)

where Fs is the wind force on structural frame and appurtenance qz as defined in Section 3.6 G as defined in Section 3.7 Cf the force coefficient is determined from the provisions of 4.2.3 Ae is the area of application of force as determined per 4.2.5 The design load cases are computed per 4.2.6 The structure is idealized as two sets of orthogonal frames. The maximum wind force on each set of frames is calculated independently. Note: Cf accounts for the entire structure in the direction of the wind. 4.2.2.2

Limitation of Analytical Procedure Design wind forces are calculated for the structure as a whole. The method is described for structure, which are rectangular in plan and elevation.

4.2.3

Force Coefficients Cf The force coefficient for a set of frames shall be calculated by Cf = CDg / ε

(Eq. 4-2)

where CDg is the force coefficient for the set of frames given in Figure 4.1, and ε is the solidity ratio calculated in accordance with 4.2.4. Force coefficients are defined for wind forces acting normal to the wind frames irrespective of the actual wind direction. Page 11 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

(Adapted from ASCE “Wind Loads and Anchor Bolt Design for Petrochemical Facilities”)

Page 12 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

(Adapted from ASCE “Wind Loads and Anchor Bolt Design for Petrochemical Facilities”)

Page 13 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

(Adapted from ASCE “Wind Loads and Anchor Bolt Design for Petrochemical Facilities”)

Page 14 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

(Adapted from ASCE “Wind Loads and Anchor Bolt Design for Petrochemical Facilities”)

Page 15 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

(Adapted from ASCE “Wind Loads and Anchor Bolt Design for Petrochemical Facilities”)

Page 16 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

4.2.4

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Solidity Ratio ε ε = As / Ag

(Eq. 4-3)

where Ag is the gross area of the windward frame and As is the effective solid area of the windward frame defined by the following:

4.2.5

a)

The solid area of a frame is defined as the solid area of each element in the plane of the frame projected normal to the nominal wind direction. Elements considered as part of the solid area of a frame include beams, columns, bracing, cladding, stairs, ladders, handrails, etc. Items such as vessels, tanks, piping and cable trays are not included in calculations of solid area of frame; wind load on these items are calculated separately.

b)

The presence of flooring or decking does not cause an increase of the solid area beyond the inclusion of the thickness of the deck.

c)

For structures with frames of equal solidity, the effective solid area As should be taken as solid area of the windward frame.

d)

For structures where the solid area of the windward frame exceeds the solid area of the other frames, the effective solid area As should be taken as the solid area of the windward frame.

e)

For structures where the solid area of the windward frame is less than the solid area of the other frames, the effective solid area As should be taken as the average of all the frames.

Area of Application of Force Ae shall be calculated in the same manner as the effective solid area in 4.2.4 except that it is for the portion of the structure height consistent with the velocity pressure qz.

4.2.6

Design Load Cases •

The total wind force acting on the structure in a given direction, FT, is equal to the sum of the wind load acting on the structure and appurtenances (Fs), plus the wind load on the equipment and vessels, plus the wind load on piping. See Figure 4.2 for complete definitions of FT and FS. Page 17 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009 •

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

If piping arrangements are not known, the engineer may assume the piping area to be 10% of the gross area of the face of the structure for each principal axis. A force coefficient of 0.7 should be used for this piping area.

The following two load cases must be considered as a minimum: •

Frame load + equipment load + piping load (FT) for one axis, acting simultaneously with 50% of the frame load (FS) along other axis, for each direction. These two combinations are indicated in Figure 4.2.

(Adapted from ASCE “Wind Loads and Anchor Bolt Design for Petrochemical Facilities”)

31 August 2002 31 May 2005

Revision Summary New Saudi Aramco Best Design Practice SABP-006. Revised to comply with ASCE 7-02.

Page 18 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Attachment 1 TABLE 1 Basic Wind Speed - 3-sec. Gust per SAES-A-112 Site Location

Miles per hour mph

Kilometer per hour km/hr

Abha Abqaiq Al-Jauf Ar'ar Berri Dhahran Duba Hawiyah Haradh Hawtah Hofuf Jeddah Jizan Ju'aymah Khamis Mushayt Khurais Medina Najran Qasim Qaisumah Qatif Rabigh Ras Tanura Riyadh Safaniya Shaybah Shedgum Tanajib Tabuk Turaif Udhailiyah Uthmaniyah Yanbu

93 93 103 112 93 93 96 93 93 96 93 93 96 93 93 101 96 93 119 114 93 93 93 103 96 96 96 96 106 103 96 96 93

150 150 165 181 150 150 155 150 150 154 150 150 155 150 150 163 155 150 191 183 150 150 150 165 155 155 155 155 171 165 155 155 150

Page 19 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Page 20 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

TABLE 2 (Cont.) Velocity Pressure Profile for Pipe Racks and Open Frame Structure (Customary Units) qz = 0.00256 Kz Kzt Kd V2 I (lb/sq ft) Wind Speed V = 112 mph

Wind Speed V = 114 mph

Wind Speed V = 119 mph

Height above Ground z (ft)

Kz Table 6-3

Velocity Pressure *qz (psf)

Velocity Pressure *qz (psf)

Velocity Pressure *qz (psf)

0-15 20 25 30 40 50 60 70 80 90 100 120 140 160 180 200 250

0.85 0.90 0.94 0.98 1.04 1.09 1.13 1.17 1.21 1.24 1.26 1.31 1.36 1.39 1.43 1.46 1.53

31.39 33.24 34.71 36.19 38.41 40.25 41.73 43.21 44.68 45.79 46.53 48.38 50.22 51.33 52.81 53.92 56.50

32.52 34.43 35.96 37.50 39.79 41.70 43.23 44.76 46.29 47.44 48.21 50.12 52.03 53.18 54.71 55.86 58.54

35.44 37.52 39.19 40.86 43.36 45.44 47.11 48.78 50.44 51.70 52.53 54.61 56.70 57.95 59.62 60.87 63.79

*qz is based on Kzt of 1.0, Exposure Category C, Importance Factor I of 1.15 (Category IV) & Velocity V of 3-sec gust wind speed Note: A wind directionality factor Kd = 0.85 shall be applied to all the above calculated qz values when wind loads are used with service and factored load combinations specified in SAES-M-001 (per Sect. 6.5.4.4 and Table 6-4 of ASCE 7).

Page 21 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Page 22 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

TABLE 3 (Cont.)

Velocity Pressure Profile for Pipe Racks and Open Frame Structure (Metric) qz = 0.613 Kz Kzt Kd V2 I (N/m2) Wind Speed V = 181 km/hr (112 mph)

Wind Speed V = 183 km/hr (114 mph)

Wind Speed V = 191 km/hr (119 mph)

Height above Ground z (m)

Kz Table 6-3

Velocity Pressure *qz (KN/m2)

Velocity Pressure *qz (KN/m2)

Velocity Pressure *qz (KN/m2)

0-4.6 6.1 7.6 9.1 12.2 15.2 18 21.3 24.4 27.4 30.5 36.6 42.7 48.8 54.9 61 76.2

0.85 0.90 0.94 0.98 1.04 1.09 1.13 1.17 1.21 1.24 1.26 1.31 1.36 1.39 1.43 1.46 1.53

1.50 1.59 1.66 1.73 1.84 1.93 2.00 2.07 2.14 2.19 2.23 2.32 2.40 2.46 2.53 2.58 2.70

1.56 1.65 1.72 1.79 1.90 2.00 2.07 2.14 2.22 2.27 2.31 2.40 2.49 2.55 2.62 2.67 2.80

1.70 1.80 1.88 1.96 2.08 2.18 2.26 2.33 2.41 2.47 2.51 2.61 2.71 2.77 2.85 2.91 3.05

*qz is based on Kzt of 1.0, Exposure Category C, Importance Factor I of 1.15 (Category IV) & Velocity V of 3-sec gust wind speed Note: A wind directionality factor Kd = 0.85 shall be applied to all the above calculated qz values when wind loads are used with service and factored load combinations specified in SAES-M-001 (per Sect. 6.5.4.4 and Table 6-4 of ASCE 7).

Page 23 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Attachment 2 EXAMPLE 1 - WIND LOAD ON PIPE RACK Design a pipe rack in Uthmaniyah Gas Plant. The pipe rack case shall be as shown in Figure 1 (Bent spacing = 20 ft), with a 3-second Gust wind speed of 96 mph per SAES-A-112. Design wind forces are determined by the equation per Section 3.5 (repeated below) where F is the force per unit length of the piping or cable tray: F = qz G Cf Ae

ASCE 7 (Eq. 6-25)

Design wind pressure, for 30 ft elevation qz = 26.59 psf

(Ref. Table 2 – Attach. 1)

Gust effect factor, G = 0.85

(ASCE 7, Section 6.5.8.1)

Force Coefficients For structural members For columns For pipes For cable trays

Cf = 1.8 Cf = 2.0 Cf = 0.7 Cf = 2.0

(Ref. Section 4.1) (Ref. Section 4.1) (Ref. Section 4.1.3) (Ref. Section 4.1.4)

Projected Area Projected Area per foot of pipe rack, Ae = Largest pipe diameter or cable tray height + 10% of pipe rack width. (Ref. Sections 4.1.1 and 4.1.2) PART I – PIPING AND CABLE TRAY The guidelines require the consideration of the piping or cable trays separately from the structural members. The following calculations are only for piping and cable trays without the structural support members: Force F1

Calculation

Force (Pounds)

Cable Tray 6” Deep (@ level 30’-0”) Cf = 2.0 Ae = 0.5 + (10% *25 ft) = 3.0 sq ft F1 = qz G Cf Ae F1 = [(26.59 psf)*(0.85) * (2.0) * (3.0)]*20.0 ft bent spacing F1=2712.2 lb. Page 24 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

F2

Pipe Level 25 ft – 24” Max. O.D. Cf = 0.7 Ae = 2.0 + (10% *25 ft) = 4.5 sq ft F2 = qz G Cf Ae F2 = [(26.59 psf)*(0.85) * (0.7) * (4.5)]*20.0 ft bent spacing F2=1423.9 lb.

F3

Pipe Level 20 ft – 18” Max. O.D. Cf = 0.7 Ae = 1.5 + (10% *25 ft) = 4.0 sq ft F3 = qz G Cf Ae F3 = [(26.59 psf)*(0.85) * (0.7) * (4.0)]*20.0 ft bent spacing F3=1265.7 lb.

PART II – STRUCTURAL MEMBERS For structural members, assume 25 ft wide rack with bent spacing of 20 ft centers, all stringers not shielded. Stringers at elevations 30.0, 22.5 and 17.5 (Refer to Figure 1) Assume

qz = 26.59 psf for all 3 levels of stringers (conservative) Cf = 1.8 Ae = 9.73/12 ft (beam depth) * 20 ft (beam length) = 16.22 ft2 F = qz G Cf Ae F4=F5=F6 = (26.59 psf) * 0.85 *1.8 * 16.22 ft2 = 660 lb.

Columns qz = 26.59 psf at elev. 30 ft qz = 25.50 psf at elev. 25 ft qz = 24.42 psf at elev. 20 ft Use qz = 26.59 psf for the whole column (conservative) Cf = 2.0 Ae = 8/12 ft (column width) * 1 ft = 0.67 ft2/linear foot F = qz G Cf Ae Force per column F = (26.59 psf) * 0.85 * 2.0 * 0.67 = 30.3 lb / ft

Page 25 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Note: A wind directionality factor Kd = 0.85 shall be applied to calculated qz values above, or otherwise multiply the above calculated loads F1 through F6 including column wind loads with a factor of 0.85 when used with service and factored load combinations specified in SAES-M-001. Per Sect. 6.5.4.4 and Table 6-4 of ASCE 7-02, Kd is equal to 0.85 for Pipe Racks and Open Frame Structures.

For pipe rack wind load values on the bent, refer to Figures 1 & 1A below:

Page 26 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

WIND LOAD ON PIPES & STEEL MEMBERS 6” Conduit Racks

F1 F4

F4 5’-0”

W 10 x 33 24” O.D. Max.

F2 3’-0” 5’-0”

F5

W 12 x 40

F5 2-6”

18” O.D. Max.

5’-0” F6

2-6”

F3 W 12 x 45

F6

W 14 x 53

W 14 x 53

20’-0”

30’-0”

W 10 x 33 TYP. d = 9.73”

bf = 8”

EL 0.00

30.3 #/ft

Figure 1

25’-0”

30.3 #/ft

Typical Bent Example 1 Attach. 2

Page 27 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

WIND LOAD ON PIPES & STRUCTURE 2712# 660#

660#

5’-0”

W 10 x 33

W 12 x 40

660#

660# 2-6”

5’-0”

1424#

2-6”

1266# W 12 x 45

660#

W 14 x 53

W 14 x 53

20’-0”

30’-0”

660#

30.3 #/ft

Figure 1A

25’-0”

30.3 #/ft

Typical Bent Example 1 Attach. 2

Page 28 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Attachment 3 EXAMPLE 2 - WIND LOAD ON PIPE RACK The pipe rack case shall be as shown in Figure 2 (bent spacing = 20 ft), with a 3-second Gust wind speed of 103 mph. Design wind forces are determined by the equation per Section 3.5 (repeated below) where F is the force per unit length of the piping or cable tray: F = qz G Cf Ae

ASCE 7 (Eq. 6-25)

Design wind pressure, for 35 ft elevation qz = 31.55 psf

(Ref. Table 2 – Attach. 1)

Gust effect factor, G = 0.85

(ASCE 7, Section 6.5.8.1)

Force Coefficients For structural members For columns For pipes For cable trays

Cf = 1.8 Cf = 2.0 Cf = 0.7 Cf = 2.0

(Ref. Section 4.1) (Ref. Section 4.1) (Ref. Section 4.1.3) (Ref. Section 4.1.4)

Projected Area Projected Area per foot of pipe rack, Ae = Largest pipe diameter or cable tray height + 10% of pipe rack width. (Ref. Sections 4.1.1 and 4.1.2) PART I – PIPING AND CABLE TRAY The guidelines require the consideration of the piping or cable trays separately from the structural members. The following calculations are only for piping and cable trays without the structural support members: Force F1

Calculation

Force (Pounds)

Cable Tray 6” Deep (@ elev. 35’-0”) Cf = 2.0 Ae = 0.5 + (10% *20 ft) = 2.5 sq ft F1 = qz G Cf Ae F1= [(31.55 psf) * (0.85) * (2.0) * (2.5)] * 20.0 ft bent spa. F1 = 2681.8 lb

Page 29 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

F2

Pipe Level 31 ft – 12” Max. O.D. Cf = 0.7 Ae = 1.0 + (10% *20 ft) = 3.0 sq ft F2 = qz G Cf Ae F2 = [(30.80 psf) * (0.85) * (0.7) * (3.0)] * 20.0 ft bent spa. F2 = 1100 lb

F3

Pipe Level 27 ft – 20” Max. O.D. Cf = 0.7 Ae = 1.67 + (10% *20 ft) = 3.67 sq ft F3 = qz G Cf Ae F3 = [(29.86 psf) * (0.85) * (0.7) * (3.67)] * 20.0 ft bent spa. F3 = 1304 lb

F4

Pipe Level 21 ft – 30” Max. O.D. Cf = 0.7 Ae = 2.50 + (10% *20 ft) = 4.50 sq ft F4 = qz G Cf Ae F4 = [(28.36 psf) * (0.85) * (0.7) * (4.50)] * 20.0 ft bent spa. F4 = 1519 lb

F5

Pipe Level 15 ft – 24” Max. O.D. Cf = 0.7 Ae = 2.0 + (10% *20 ft) = 4.0 sq ft F5 = qz G Cf Ae F5 = [(26.55 psf) * (0.85) * (0.7) * (4.0)] * 20.0 ft bent spa. F5 = 1264 lb

PART II – STRUCTURAL MEMBERS For structural members, assume 20 ft wide rack with bent spacing of 20 ft centers, all stringers not shielded. Stringers at elevations 35.0, 24.0, 18.0 and 12.5 Cf = 1.8 Ae = 9.73/12 ft (beam depth) * 20 ft (beam length) = 16.22 ft2 F = qz G Cf Ae = qz x 0.85 x 16.22 = qz x 24.82 F6 = 31.55 x 24.82 = 783 lb F7 = 29.11 x 24.82 = 723 lb F8 = 27.49 x 24.82 = 682 lb F9 = 26.55 x 24.82 = 659 lb

Page 30 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Columns qz = 31.55 psf at elev. 35 ft qz = 28.11 psf at elev. 20 ft Use qz = 31.55 psf for 20-35’ column (conservative) Cf = 2.0 Ae = 10/12 ft (column width) * 1 ft = 0.83 ft2/linear foot F = qz G Cf Ae Force per column F = (31.55 psf) * 0.85 * 2.0 * 0.83 = 44.5 pounds / foot Force for 0-20’ = F = 28.11 x 0.85 x 2.0 x 0.83 = 39.7 pounds / foot

Note: A wind directionality factor Kd = 0.85 shall be applied to calculated qz values above, or otherwise multiply the above calculated loads F1 through F9 including column wind loads with a factor of 0.85 when used with service and factored load combinations specified in SAES-M-001. Per Sect. 6.5.4.4 and Table 6-4 of ASCE 7 - 02, Kd is equal to 0.85 for Pipe Racks and Open Frame Structures.

Page 31 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

For pipe rack wind load values on bent, refer to Figures 2 & 2A below:

6” Conduit Racks F1

4’-0”

F6 12”

W 10 x 33

20”

W 12 x 40

F6

4’-0”

F2

F3

6’-0”

F7

W 12 x 40

F7

3’-0”

30” O.D. Max

W 14 x 61

15’-0”

3’-0” W 14 x 61

W 12 x 45

F9

F9

24” O.D. Max

W 10 x 33 TYP.

F5

F8

3’-0”

W 12 x 40

2-6”

F8

6’-0”

35’-0”

F4

bf = 10”

EL 0.0 20’-0”

Figure 2

Typical Bent Example 2 Attach. 3

Page 32 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

2682#

783#

783#

EL.35’-0”

4’-0”

W 10 x 33

4’-0”

1100

W 12 x 40 1304

W 12 x 40

3’-0”

W 12 x 45

659

3’-0”

682

W 10 x 33 TYP.

1264

W 14 x 61

659

15’-0”

W 12 x 40

EL.20’-0”

W 14 x 61

6’-0”

682

2-6”

1519

35’-0”

44.5 #/ft

722

3’-0”

6’-0”

722

bf = 10”

EL. 0’-0” 20’-0” 39.7 #/ft

39.7 #/ft

Typical Bent Example 2

Figure 2A

Attach. 3

Page 33 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Attachment 4 EXAMPLE 3 3.0

WIND LOAD ON OPEN FRAME STRUCTURE

The plan and elevation views of the structure are shown in Figures 3.1, 3.2 and 3.3. The structure considered is 40 ft (12.19 m) x 40 ft (12.19 m) x 82 ft (24.99 m) high, with three open frames in the direction of wind. The basic wind speed V = 119 mph. This is a 3-second gust wind speed with an annual probability of exceeding of 0.02. Member sizes are assumed as follows: Columns Beams at El. 20’-0’’ (6.10 m) Beams at El. 48’-0” (14.63 m) Beams at El. 82’-0” (24.99 m) Braces Intermediate Beams

-

12 in x 12 in (0.31 m x 0.31 m) W36 W18 W18 W8 W12

Design wind forces are determined by the ASCE 7 Eq. 6-25 Fs = qz G Cf Ae

(Sect. 4.2.2)

ASCE 7 (Eq. 6-25)

where Fs is the wind force on structural frame and appurtenance It is convenient to determine the velocity pressures at the mid-floor heights and at the top of the structure. Table 3.1 below summarizes qz values at various levels: Table 3.1 Velocity Pressure qz Height above Ground z (ft) 10 34 65 h = 83

*qz (psf) 36.0 42.4 48.8 51.7

Note: To convert psf to N/m2 multiply values in this table by 47.878 *qz is obtained from Table 1 – Attachment 1 Although the top of the third floor level is at 82 ft, the structure height “h” is increased slightly to account for the handrail on top of the structure (see Figures 3.2 and 3.3). Page 34 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

The gust effect factor is determined next. The ratio of height / least horizontal dimension = 83 ft / 41 ft = 2.02 < 4, therefore the structure is not considered a flexible structure. Use Gust effect factor, G = 0.85 3.1

(ASCE 7, Section 6.5.8.1)

ALONG WIND FORCE CALCULATIONS

In order to calculate the force coefficient, the solidity ratio ε must first be computed from Equation 4.3, which stated ε = As / Ag. The gross area (or envelope area) is the area within the outmost projections of the front face normal to the nominal wind direction. Note that the width used below is measured from outside column face to outside column face. For the wind direction shown in Figure 3.1, Ag = 83 ft (height) x 41 ft (width) = 3,403 ft2 (316 m2) To determine the effective solid area, the solid area of the windward frame must first be calculated per 4.2.4.a. In order to facilitate the computation of forces later in the problem, it is convenient to calculate the solid areas from mid-floor to mid-floor, and sum these to obtain the total solid area of the frame. Calculation of solid area of the windward frame (column line 3) is summarized in Table 3.2. The stairs are considered as part of the windward frame (see Figure 3.1). The stairs column in Table 3.2 includes area of stair stringer, struts, handrails, and bracing. TABLE 3.2 Solid Area of Windward Frame - As Floor Tributary Level Height (ft) 0 0-10 1 10-34 2 34-65 3 65-83

Solid Areas (ft2) Cols. Beams Interm. Bracing Handrails Beams 30 0 0 19 0 72 120 40 40 32 93 60 80 38 40 51 60 40 38 40 Total Solid Area of Windward Frame (ft2) =

Stairs

Total

76 150 91 17

125 454 402 236 1217 ft2

Note: To convert ft2 to m2 multiply values in this table by 0.0929 Since the middle and leeward frames (column lines 2 and 1, respectively) are similar to the windward frame with the exception of not having stairs, the solid areas and hence the solidity ratios for these two frames will be less than the windward frame, so As is equal to the solid area of windward frame per 4.2.4.d, which leads to ε = As / Ag = 1,217 ft2 / 3,403 ft2 = 0.358

Page 35 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Next, the coefficient CDg is obtained from curves given in Figure 4.1 as a function of the solidity ratio ε, the number of frames N, and the frame spacing ratio SF/B. As defined in Figure 4.1, N=3 and SF/B= 20 ft / 41 ft = 0.488. From Figures 4.1c & 4.1d, for N = 3 and extrapolating slightly for ε = 0.358 CDg = 1.09, for SF/B= 0.5 CDg = 1.03, for SF/B= 0.33 Interpolating for SF/B= 0.488, CDg =1.03 + (1.09 –1.03)[(0.488-0.33) / (0.50-0.33)] = 1.086 Next, the gross area force coefficient CDg is converted into a force coefficient compatible with ASCE 7 by means of Equation 4.2. Cf = CDg / ε = 1.086 / 0.358 = 3.03 The area of application of force Ae has already been determined per floor level during calculation of solidity ratio. The wind force transmitted to each floor level may now be found by Equation 4-1a, F = qz G Cf Ae as shown below. The total force on the structural frame and appurtenances Fs is 143.1 kips (639.9 kN), found by summing the forces at all levels in Table 3.3. TABLE 3.3 Total Force – Structural Frame and Appurtenances - Fs Floor Level 0 1 2 3

qz (psf) 36.0 42.4 48.8 51.7

G

Cf

0.85 0.85 0.85 0.85

3.03 3.03 3.03 3.03

Ae (ft2) 125 454 402 236 Fs = ΣF =

F (lbs) 11,590 49,577 50,525 31,424 143,116

Note: To convert pounds force (lbs) to newtons (N) multiply F values in this table by 4.448 These forces are due to wind acting on the frames only. Wind forces acting on the vessels, equipment and piping are computed separately. Wind loads on vessels, equipment and piping are not in the scope of this guideline (Refer to Sections 4.1 and 4.3 of the ASCE reference “Wind Loads and Anchor Bolt Design for Petrochemical Facilities” for requirements). 3.2

CROSSWIND FORCE CALCULATIONS

The next step is to repeat the analysis for the nominal wind direction normal to column line A (see Figures 3.1 and 3.3) – “non-windward” frame. The member sizes are the same on this elevation except that the intermediate beams are W10’s and Page 36 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

Beams at El. 20’-0”

- W14

Beams at El. 48’-0”

- W16

Beams at El. 82’-0”

- W12

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

The gross area of the windward face includes the stair tower on the right hand side of the structure. Ag = (83 x 41) + (9 x 49) = 3,844 ft2 The solid areas for the windward frame are given below. The stairs column in the table includes areas of the stair column, struts, and handrails (see Table 3.4). TABLE 3.4 Solid Area - As Floor Tributary Level Height (ft) 0 0-10 1 10-34 2 34-65 3 65-83

Solid Areas (ft2) Cols. Beams Interm. Bracing Handrails Beams 30 0 0 19 0 72 46 8 35 40 93 53 41 36 40 51 40 0 16 40 Total Solid Area of Windward Frame (ft2) =

Stairs 24 44 36 0

Total 73 245 299 147 764 ft2

Note: To convert ft2 to m2 multiply As values in this table by 0.0929 Since the solidity of neither the middle and leeward frames (column lines B and C, respectively) exceeds that of the windward frame, As is equal to the solid area of windward frame, yielding ε = As / Ag = 764 ft2 / 3,844 ft2 = 0.199 The frame spacing ratio in this direction is SF/B = 20 ft / 46 ft = 0.435. Since the width is not uniform (the stair tower stops at the second floor level), an average value of B is used. From Figures 4.1c & 4.1d for N=3 and ε = 0.199 CDg = 0.72, for SF/B= 0.5 CDg = 0.71, for SF/B= 0.33 Therefore use CDg = 0.716 Cf = CDg / ε = 0.716 / 0.199 = 3.60 Page 37 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

The wind forces per floor level are shown in Table 3.5 TABLE 3.5 Total Force – Structural Frame and Appurtenance - Fs Floor Level 0 1 2 3

qz (psf) 36.0 42.4 48.8 51.7

G

Cf

0.85 0.85 0.85 0.85

3.60 3.60 3.60 3.60

Ae (ft2) 73 245 299 147 Fs = ΣF =

F (lbs) 8,042 31,787 44,649 23,256 107,734

Note: To convert pounds force (lbs) to newtons (N) multiply F values in this table by 4.448 3.3

Open Frame Example – Summary and Conclusion The results thus far are summarized in the Table 3.6. The load combinations for design are application of FT in one direction simultaneously with 0.5 Fs in the other, per 4.2.6.1. These combinations are shown in Figure 3.4. TABLE 3.6 Summary Wind Load on FS Structural Frame Wind Load on FE Equipment And Piping Total Wind Load on FT Structure

Wind – Direction 1 143 kips (636 kN)

Wind – Direction 2 108 kips (480 kN)

*Assume 27 kips (120 kN) 170 kips (756 kN)

*Assume 19 kips (84.5 kN) 127 kips (565 kN)

*No equipment or piping were included in this example, but for illustration purpose, assume that horizontal vessels and piping were included and the wind loads are as shown in the Table. Note: A wind directionality factor Kd = 0.85 shall be applied to calculated qz values above, or otherwise multiply the above calculated loads including column wind loads with a factor of 0.85 when used with service and factored load combinations specified in SAES-M-001. Per Sect. 6.5.4.4 and Table 6-4 of ASCE 7 - 02, Kd is equal to 0.85 for Pipe Racks and Open Frame Structures.

Page 38 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Adapted from ASCE “ Wind Loads and Anchor Bolt Design for Petrochemical Facilities”

Page 39 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Adapted from ASCE “ Wind Loads and Anchor Bolt Design for Petrochemical Facilities”

Page 40 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Adapted from ASCE “ Wind Loads and Anchor Bolt Design for Petrochemical Facilities”

Page 41 of 42

Document Responsibility: Onshore Structures Standards Committee Issue Date: 31 May 2005 Next Update: 1 June 2009

SABP-M-006 Wind Loads on Pipe Racks And Open Frame Structures

Adapted from ASCE “ Wind Loads and Anchor Bolt Design for Petrochemical Facilities”

Page 42 of 42