Roland Printer Service Manual XJ-740
February 23, 2017 | Author: suneth_fernando_6 | Category: N/A
Short Description
Roland Printer Service Manual XJ-740...
Description
SERVICE NOTES
Confidential
TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of XJ-740/640/540.
3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2010 ROLAND DG CORPORATION
70073-09
Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12
COVERS ............................................................................................................................................................. 1-1 FRAME .............................................................................................................................................................. 1-3 HEAD CARRIAGE ............................................................................................................................................... 1-5 DRIVE UNIT ....................................................................................................................................................... 1-7 CHASSIS ............................................................................................................................................................ 1-9 PINCH ROLLER ................................................................................................................................................1-11 WIPE SYSTEM .................................................................................................................................................. 1-12 CAP SYSTEM ................................................................................................................................................... 1-13 INK SYSTEM .................................................................................................................................................... 1-14 STAND ............................................................................................................................................................. 1-15 TU CONTROLLER ............................................................................................................................................ 1-17 ACCESSORIES .................................................................................................................................................. 1-18
2 Electrical Section 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9
WIRING MAP ...................................................................................................................................................... 2-1 MAIN BOARD ..................................................................................................................................................... 2-3 HEAD BOARD .................................................................................................................................................. 2-14 SERVO BOARD ............................................................................................................................................... 2-25 HEATER BOARD............................................................................................................................................... 2-31 INK SYSTEM BOARD ...................................................................................................................................... 2-34 SUB BOARD ..................................................................................................................................................... 2-36 TAKEUP BOARD .............................................................................................................................................. 2-41 MAINTENANCE PARTS LIST .......................................................................................................................... 2-43
3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12
HEAD REPLACEMENT ...................................................................................................................................... 3-4 WIPER REPLACEMENT .................................................................................................................................. 3-10 CAP TOP REPLACEMENT .............................................................................................................................. 3-12 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17 PUMP REPLACEMENT ................................................................................................................................... 3-23 INK TUBE REPLACEMENT ............................................................................................................................. 3-28 BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33 BATTERY REPLACEMENT .............................................................................................................................. 3-48 CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58 TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59
4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12
SERVICE MODE ................................................................................................................................................ 4-1 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-16 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-23 HEAD ALIGNMENT ........................................................................................................................................... 4-25 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36 PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-38 LINEAR ENCODER SETUP ............................................................................................................................. 4-40 CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42 CALIBRATION .................................................................................................................................................. 4-44 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56
5 Supplemental Information 5-2 5-1
SPECIAL TOOLS................................................................................................................................................. 5-1 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14
WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3 VERTICAL BANDING .......................................................................................................................................... 6-3 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME................................................................................. 6-4 MEDIA SKEW ...................................................................................................................................................... 6-4 MOTOR ERROR ................................................................................................................................................. 6-5 HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-6 THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6 THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-6 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-6 ERROR MESSAGE ............................................................................................................................................. 6-7 SERVICE CALL ................................................................................................................................................... 6-7
7 Service Activities 7-1 7-2 7-3
INSTALLATION CHECK LIST ............................................................................................................................. 7-1 MAINTENANCE CHECK LIST .......................................................................................................................... 7-12 SPECIFICATION ............................................................................................................................................... 7-13
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record Revision No.
Date
Description of Changes
Approval
Issued
0
2007.12.13
First Edition
Kato
Sato
1
2008.4.11
1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised.
Kato
Mabuchi
2
2008.5.8
1-3 HEAD CARRIAGE : Parts have been revised.
Kato
Mabuchi
3
2008.7.29
1-7 WIPER SYSTEM, 4-4 HEAD ALIGNMENT has been revised.
Kato
Misako
4
2008.10.9
1-1 COVER, 1-5 CHASSIS : Parts have been revised. 6-14 SERVICE CALL has been revised.
Kato
Misako
5
2008.11.10
2-9 MAINTENANCE PARTS LIST : Parts have been revised.
Kato
Misako
6
2009.1.30
4-1 : SERVICE MODE have been revised.
Kato
Misako
7
2009.2.9
3-8 : BOARDS REPLACEMENT has been revised.
Kato
Mabuchi
8
2009.10.8
1-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised. 2-1:WIRING MAP has been revised. 5-2 : SENSOR MAP has been revised.
Kato
Misako
9
2010.9.13
1-2:FRAME parts have been revised.
Kato
Misako
To Ensure Safe Work About
and
Notices.
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution”. The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
Turn off the primary power SW before servicing.
Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire. It may cause heat, explosion and fire. Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.
About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location.
Electric charge. Do not touch when power is on. HIGH VOLTAGE, HANDLING ATTENTION • Do not touch during power on Electric shock, Compornents damage • Do not repair. Replace power unit. • Do not replace fuse. Can not be recovered.
The wiring terminal untended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.
18
S11
1-1
40
S3
S11
S5
S3
S5
S3
46
50
53
S4
40
S1
41
S5
15
S1
S2
S10 55
S3
45
51 S9
6
30
2
1
S7 S9
32
S3
10
29
22
40 S5
13 S5 9
S3
20 S3
S3 S3
S9 8
25
S3
21
3
42
S5
54
36 43
24
S3
49 S10
38
26
5 11 12 S3
S9
48
S5
S3
16
53
S5
37
S4 4
46
33
S8
19
47
S3
S3
44
S3
23
S3
34
34
28
35
7
S12
29
27
S6
S3
31
17
S11
S3
S11
S12
52 Revised 1 39
14
1 Structure & Spare Parts 1-1 COVER
1-1 COVER
* *
1000001517 APRON,F UNDER XC-540
*
1000004061 APRON,FRONT XJ-740
*
2 1000004063 APRON,FRONT XJ-640
*
1000002465 APRON,FRONT XC-540
*
1000003583 ASSY,APRON F HEATER XJ-740
*
3 1000003674 ASSY,APRON F HEATER XJ-640
34 1000001029 KEY TOP,D14 DG AJ-1000
* * * * * *
36 1000004067 LABEL,CAUTION XJ#LA1025
* * *
37 1000000953 LABEL,EMBLEM LOGO ROLAND
* * *
38 1000003489 LABEL,MARK ECO#LA1014
* * *
39 1000001625 LABEL,SET INK XC-540#LA923
* * *
40 1000002468 PLATE,APRON F BACK XC-540
* * *
1000004069 PLATE,COVER FRONT LEFT XJ-740 *
1000003586 ASSY,COVER F XJ-740
*
41 1000004072 PLATE,COVER FRONT LEFT XJ-640
*
4 1000003677 ASSY,COVER F XJ-640
Parts Name
35 1000000111 KEY TOP,D14 WH AJ-1000
*
1000001616 ASSY,APRON F HEATER XC-540
1000003667 ASSY,COVER F XJ-540
Parts No.
XJ-740 XJ-640 XJ-540
1000003584 APRON,F UNDER XJ-740 1 1000003675 APRON,F UNDER XJ-640
XJ-540
Parts Name
Parts No.
XJ-640
PARTS LIST -Main PartsXJ-740
PARTS LIST -Main Parts-
*
1000004074 PLATE,COVER FRONT LEFT XJ-540 *
Revised 1
*
1000004066 PLATE,COVER FRONT REAR XJ-740 *
*
42 1000004071 PLATE,COVER FRONT REAR XJ-640
*
W700311450 ASSY,EXT JUNCTION BOARD XC-540
* * *
6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540
* * *
43 1000004068 PLATE,COVER FRONT RIGHT XJ-740
* * *
6 W700311411 ASSY,HEATER CONTROL BOARD XC-540
* * *
44 1000001565 PLATE,COVER PANEL XC-540
* * *
7 W700731370 ASSY,PANEL BOARD XJ-740
* * *
1000004062 PLATE,HEATER COVER XJ-740
8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540
* * *
45 1000004064 PLATE,HEATER COVER XJ-640
5
9
1000002472 PLATE,COVER FRONT XC-540
*
* *
CABLE-ASSY,117V SELECTOR XC-540 (for 117V)
* * *
1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V)
* * *
46 1000002471 SHAFT,COVER FRONT XC-540
* * *
* * *
47 1000003640 SHEET,PANEL XJ-740
* * *
1000002044
10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540
1000002469 PLATE,HEATER COVER XC-540
*
11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540
* * *
48 1000001599 STAY,EXT JB XC-540
* * *
12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540
* * *
49 1000002473 SUPPORT,COVER FRONT XC-540
* * *
13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540
* * *
50 1000001504 SUPPORT,COVER I/S L XC-540
* * *
14 1000001472 COVER,440CC I/C XC-540
* * *
15
1000003594 COVER,BACK XJ-740
* *
1000001505 COVER,BACK XC-540 1000004065 COVER,FRONT XJ-740
* *
16 1000004070 COVER,FRONT XJ-640
*
1000004073 COVER,FRONT XJ-540
51
1000004077 THERMISTOR 103AT2 L700 XJ-740
* *
1000002467 THERMISTOR 103AT2 L430
*
52 1000001620
LABEL,USE ECO-SOL MAX#LA924 Revised 1 * * *
53 22535286
LABEL,CAUTION COVER #LA265
* * *
54 1000004160 LABEL, REFLECTION XC-540#LA1041
* * * * * *
*
55 1000005233 STOPPER,ACRYLIC PLATE LEC-300
17 1000001539 COVER,I/C PCM XC-540
* * *
* Revised 1 Refer to the Service Information : XJ740-003
18 1000001503 COVER,I/S L XC-540
* * *
19 1000001502 COVER,I/S R XC-540
* * *
20 1000001501 COVER,L SUS XC-540
* * *
21 1000001500 COVER,PANEL SUS XC-540
* * *
S1 31029101
22 1000003593 COVER,RAIL F SUS L XJ-740
*
S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
1000003592 COVER,RAIL F SUS R XJ-740
*
23 1000003678 COVER,RAIL F SUS XJ-640 1000001499 COVER,RAIL F SUS XC-540 1000003585 COVER,RAIL XJ-740
PARTS LIST -Supplemental PartsParts No.
Parts Name BUSH,NB-19
S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. *
S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. *
*
24 1000003676 COVER,RAIL XJ-640
Revised 4
S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
*
1000003666 COVER,RAIL XJ-540
*
S7 31279191
LABEL,WARNING FUSE REPLACE #347
S8 31149601
RING SET,PUSH-ON CS CSTW-3 100 PCS
25 W700310000 COVER,SIDE L XC-540
* * *
S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
26 W700310001 COVER,SIDE R XC-540
* * *
S10 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,PLAPOINT M4*6 BK FE
27 1000001496 COVER,TOP F SUS XC-540
* * *
S11 31139104
28 1000001497 COVER,TOP R XC-540
* * *
S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
29 12239406
* * *
CUSHION,TM-96-6
1000004076 DRYER,HEATER XJ-740 30 1000004079 DRYER,HEATER XJ-640 1000002466 DRYER,HEATER XC-540
* * *
31 1000001600 ESCUTCHEON,XC-540
* * *
32 12559105
* * *
FUSE,5X20 021706.3MXP 6.3A/250V
33 1000002474 HOOK,INTERLOCK SW XC-540
* * *
1-2
1-3
48
48 S18
S20
S4
51
S5
S18
48
S20
S18
S21 49
51
S24
S20
S6
35
46
5
S18
S18
S24
S18
S7
S18
S20
49 S18 49
S21
48
23 S12
51
S11 51
17
48
S20
S18
4
S24 S18
7
48
S20 S12
S18 S20
49
23 S13
S11
S12
S5 51
S16 S24 S7 S5 41 S18 18 53 S16 51 41 52
S6
16 S1 6 S11 S2247 S10 S10 S21 49 S21 S18 49 S18
S5
S22
S18
S20
S18
S13
S1 47
51
S5
57
S3
S23 10
S9
S18
8
S14
S5 27
26
S19
S8 50 34 S17
S17
S9
42
S3
S3 S6
S25
38
S6
56
S6
15 14 11
30
40
45
44
S6
39
22
28 1 37
24 S5
33
45
24 37
S25 11 S12 S25
56
31
13
11 14 14 15 56 15 S15
S8 S3 S18 55 S6 S17
S6
S5 32
36 25 19 S12 S2
25 S5
3
2 29
S5 21
S23
43
54 36 S5 25 36
20
S5
S5
S3
12
1-2 FRAME
1-2 FRAME
1 11909133 2 11909167 3 1000001589 1000003580 4 1000003671 1000001521 1000003581 5 1000003672 1000003659 6 W7007313B0 6700730160 7 6700720110 6700710090 8 6700319030 10 1000003600 11 1000003657 1000003599 12 1000003688 1000001902 13 12159573 14 12529104 15 1000001068 1000003703 16 1000003699 1000001685 17 1000003707 18 1000001692 19 11769118 20 1000003636 21 1000003637 1000003603 22 1000003685 1000001425 23 1000000764 24 1000000387 25 1000001566 26 1000001555 27 21655131 28 11659149 29 11659249 21895154 30 21895161 21895153 31 1000003598 32 1000003787 1000003609 33 1000001560 34 22055316 1000003582 35 1000003673 1000001492 36 1000001568 37 21565105 1000003596 38 1000003686 1000003661 1000003595 39 1000003684 1000003660
Parts Name ADAPTER,SCREW 2FAI FJ-50 ADAPTER,SCREW 3FAI FJ-540 ADAPTER,TUBE 2-3FAI XC-540 APRON,B XJ-740 APRON,B XJ-640 APRON,B XC-540 ASSY,BED HEATER XJ-740 ASSY,BED HEATER XJ-640 ASSY,BED HEATER XJ-540 ASSY,FAN JUNCTION BOARD XJ-740 ASSY,GRIT SHAFT XJ-740 ASSY,GRIT SHAFT XJ-640 ASSY,GRIT SHAFT XJ-540 ASSY,PULLEY XC-540 BASE,IDLE PULLEY XJ-740 BASE,SHAFT SQUARE XJ-740 BELT,150S2M2974LW-C BELT,150S2M2754LW-C BELT,150S2M2500LW-C BUSH,80F-0603 BUSH,80F-1410 BUSH,80F-1610 CABLE-ASSY,FAN JUNCTION XJ-740 CABLE-ASSY,FAN JUNCTION XJ-640 CABLE-ASSY,FAN JUNCTION XC-540 CABLE-ASSY,HEATER XJ-740 CABLE-ASSY,PAPER-SENS XC-540 CLAMP,FCM2-S6-14 COVER,RAIL UNDER L XJ-740 COVER,RAIL UNDER R XJ-740 COVER,TKP0180-2B R100-096 COVER,TKP0180-2B R100-090 COVER,TKP0180-2B R100-084 FAN,A35577-55ROL GUIDE,CABLE POM AJ-1000 GUIDE,TUBE XC-540 HOLDER,IDLE PULLEY XC-540 HOLDER,LINEAR SCALE CJ-70 HOLDER,RING O 2FAI FJ-50 HOLDER,RING O 3FAI FJ-540 L-BEARING SSR15XW2UE+2740LY L-BEARING,SSR15XW2GE+2560LY L-BEARING SSR15XW2UE+2320LY LEVER,SHAFT XJ-740 PLATE,FLEX COVER XJ-740 PLATE,GUIDE CABLEVEYOR XJ-740 PLATE,GUIDE CABLE VEYOR XC-540 PLATE,LINEAR SCALE CJ-70 PLATE,SHUTTER BED XJ-740 PLATE,SHUTTER BED XJ-640 PLATE,SHUTTER BED XC-540 PLATE,TUBE GUIDE XC-540 P-ROLLER FD8S3(B15L30) RAIL,CABLE XJ-740 RAIL,CABLE XJ-640 RAIL,CABLE XJ-540 RAIL,GUIDE XJ-740 RAIL,GUIDE XJ-640 RAIL,GUIDE XJ-540
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
40
41 42 43
44
45 46 47 48 49 50 51 52 53 54 55 56
Parts No.
Parts Name
1000003606 1000003687 1000007155 1000003663 15099115 1000001479 1000003597 1000003689 1000003662 1000003627 1000003691 1000003665 1000003638 1000003693 21475141 1000001567 21625103 1000001516 1000001515 22175122 1000001576 1000002064 1000001493 1000003639 1000001541 22135441 1000003612
RAIL,LINEAR SCALE XJ-740 RAIL,LINEAR SCALE XJ-640 Revised 9 RAIL,LINEAR SCALE XJ-640_01 RAIL,LINEAR SCALE XJ-540 SENSOR-INTERRUPTER GP2A25NJ SHAFT,IDLE PULLEY XC-540 SHAFT,SQUARE XJ-740 SHAFT,SQUARE XJ-640 SHAFT,SQUARE XJ-540 SHEET,LINEAR SCALE XJ-740 SHEET,LINEAR SCALE XJ-640 SHEET,LINEAR SCALE XJ-540 SHEET,RAIL CABLE XJ-740 SHEET,RAIL CABLE XJ-640 SHEET,RAIL CABLE FJ-540 SHUTTER,BED XC-540 SHUTTER,HEATER CORD SP-300 SPACER,BED LOWER XC-540 SPACER,BED UPPER XC-540 SPRING,BACK UP PNC-960 SPRING,PRE HEATER XC-540 STAY,P-SENSOR B XC-540 STAY,P-SENSOR XC-540 STAY,TUBE XJ-740 STAY,TUBE XC-540 STOPPER,LINEAR SCALE FJ-540 STOPPER,SHAFT SQUARE XJ-740 TAPE,REFLECTION FNS 50 8*10M (Cut when using.） XJ-740 : L=1955mm, XJ-640 : L=1734mm XJ-540 : L=1480mm
57 31549107
Revised 9:Refer to the Service Information XJ740-009.
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25
1-4
Parts No. 31029101 31379101 31289111AS 31289112AS 31289109AS 31289102AS 31279106 31129102 31149704AS 31299102AS 31409702 31409811AS 31019124 31049155AS 31049142AS 31049170AS 31049174AS 31049169AS 31239103AS 31019703 31179106 31329601AS 31069104 31119904 31199704AS
Parts Name BUSH,NB-19 CLAMP,FLAT CABLE FCS-50P CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*10 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. LABEL,CAUTION HOT SURF NO.778 PIPE SET,POLYCA 4*8*10 20PCS RING SET,E-RING ETW-6 SUS 100 PCS RIVET SET,NYLON P2655B 20 PCS. SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE SET,LOCKING WIRE LWS-1211Z 20P SCREW SET,BINDING M3*35 NI 50 PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*6 NI MEC 20 PCS SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*15 NI 20 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,JACK UP SP-540V CLAMP SET,INSULOK T-18S 100 PCS. SCREW,CAP M4*6+FL NI PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS SCREW SET,SET WP M3*8 NI 20 PCS
XJ-740 XJ-640 XJ-540
Parts No.
PARTS LIST -Main PartsXJ-740 XJ-640 XJ-540
PARTS LIST -Main Parts-
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* * *
1-3 HEAD CARRIADGE
14 5 39
S16
27
9 26
19
61
S6
21
21
S21
24
35 4
S15 44
S4
S5 20 S5
S8
1
32
53
1
50
15 32
S18 S4 54 S15
52 S19
S16
13 48
S20
59 41
40
S4
S5 20
S1 49
S16 22
34
18 55
6 28
S4
33 46
S21
31
S4
S4
S21
S6 45 S1
61
S4
S4
S1 23 S7 S7
36 52 46
S1
S19 42 S4
60
30 S1
49 S4 29 S4 37 S4
8 7 S3 47 56
51 S17 S2
S10
S1 43
S1 11
58
2 17
16 S11
25
57
12 S14
S16
1-5
38
S4 S12 S13
S9 10 3
1-3 HEAD CARRIADGE
Parts Name
Parts No.
Parts Name
XJ-740 XJ-640 XJ-540
Parts No.
XJ-740 XJ-640 XJ-540
PARTS LIST -Main Parts-
1 1000001461
ADAPTER,BASE CARRIAGE XC-540
* * *
47 21495115
SCREW,BLADE SET CM-500
* * *
2 1000003621
ADAPTER,CARRIAGE L XJ-740
* * *
48 22155960
SHAFT,HEXAGON CARRIAGE FJ-540
* * *
3 1000001453
ADAPTER,CARRIAGE R XC-540
* * *
49 22185127
SLIDER,CARRIAGE FJ-540
* * *
4 21905166
ADAPTER,HEAD FJ-540
* * *
50 22165216
SPACER,UD LEVER FJ-540
* * *
5 11909167
ADAPTER,SCREW 3FAI FJ-540
* * *
51 22175154
SPRING,BLADE UP CM-500
* * *
6 1000001550
ADAPTER,STAY HOLDER XC-540
* * *
52 22175159
SPRING,CARRIAGE SIDE FJ-50
* * *
7 22805292
ASSY,CLAMP BLADE CM-500
* * *
53 22175520
SPRING,HEAD ADJUST 500 FJ-540
* * *
8 22805291
ASSY,HOLDER BLADE CM-500
* * *
54 22175519
SPRING,HEAD PRESS 500 FJ-540
* * *
9 6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000
* * *
55 22625109
SPRING,PULL CARRIAGE 3500 FJ-540 * * *
* * *
56 22175155
SPRING,SCREW CM-500
10
W700731380 ASSY,LINEAR ENCODER BOARD XJ-740
W700311380 ASSY,LINEAR ENCODER BOARD XC-540 Revised 2 * * *
* * *
57 1000003617
STAY,HOLDER BELT XJ-740
* * *
11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740
* * *
58 1000001452
STAY,HOLDER CARRIAGE XC-540
* * *
12 22805396
* * *
59 1000001466
STAY,SENSOR CARRIAGE XC-540
* * *
* * *
60 1000001597
ASSY,PLATE CAM SLIDE FJ-500
13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740 1000003811
ASSY,TUBING 3*2560MM XJ-740
14 1000003810
ASSY,TUBING 3*2350MM XJ-640
1000002061
ASSY,TUBING 3*2170MM XC-540
*
61
*
BASE,CARRIAGE AL XC-540
* * *
16 22355656
BASE,CUTTER CM-500
* * *
17 1000003618
BASE,HOLDER CARRIAGE XJ-740
* * *
CABLE-ASSY,HEAD U/D SENS XC-540
* * *
1000003783
CABLE-CARD,36P1 3300L BB HIGH-V
*
19 1000003784
CABLE-CARD,36P1 3070L BB HIGH-V
23475198
* * *
HOLDER,CABLE SJ-740
* *
21655248
HOLDER,CABLE FJ-540
*
15 1000001448
18 1000001700
SUPPORT,DAMPER XC-540
21655247
* Revised 2 : Both parts can be used.
PARTS LIST -Supplemental PartsParts No.
*
CABLE-CARD 36P1 2940L BB
S1 31289109AS
Parts Name CUPSCREW SET,M3*4 NI 100 PCS.
*
S2 31029801AS
BUSH SET,ROLL 2*4 3C100PCS
20 21775103
CAM,CARRIAGE FJ-540
* * *
S3 31029803AS
BUSH SET,ROLL 3*5 3C 20PCS.
21 23475232
CARD CABLE,21P1 385L BB HIGH-V
* * *
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
22 11769118
CLAMP,FCM2-S6-14
* * *
S5 31149703AS
RING SET,E-RING ETW-4 100 PCS.
23 22025646
COVER,BELT HOLDER EGX-600
* * *
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
24 1000001520
COVER,CARRIAGE BOARD XC-540
* * *
S7 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
25 1000002258
COVER,CARRIAGE XC-540
* * *
S8 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
26 1000001529
COVER,HEAD BOARD XC-540
* * *
S9 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
27 12399352
FILTER(E) FRC-45-12-6.5
* * *
S10 31019118AS
SCREW SET,BINDING M3*10 3CBC 100PCS
28 1000003619
FRAME,CARRIAGE BASE XJ-740
* * *
S11 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
29 1000003620
FRAME,CARRIAGE U/D XJ-740
* * *
S12 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
30 22115798
FRAME,CUTTER FJ-500
* * *
S13 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
31 22135602
GUIDE,CABLE FJ-500
* * *
S14 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
32 22135618
GUIDE,CARRIAGE CAP FJ-540
* * *
S15 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
33 22135440
GUIDE,HEAD AL FJ-540
* * *
S16 31089110AS
SCREW SET,PAN M3*4 NI+PW 100 PCS
34 1000001566
GUIDE,TUBE XC-540
* * *
S17 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
35 1000002201
ASSY,HEAD INKJET SOL XC-540
* * *
S18 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
36 21655232
HOLDER,BELT EGX-600
* * *
S19 31799103
SCREW SET,CAP M3*15 NI 20PCS
37 1000003622
HOLDER,CUTTER XJ-740
* * *
S20 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
38 1000003623
HOLDER,PAPER SENSOR XJ-740
* * *
S21 3000000032
SPACER,WPCS-19S-4.0
39 11659249
HOLDER,RING O 3FAI FJ-540
* * *
40 1000001465
LEVER,CARRIAGE XC-540
* * *
41 15229705
PHOTO INTERRUPTER GP1A71A1
* * *
42 1000001454
PLATE,DAMPER XC-540
* * *
43 22055557
PLATE,ENC SENS FJ-540
* * *
44 22055547
PLATE,GND FJ-540
* * *
45 22055486
PLATE,HOLD FILTER W11 CX-500
* * *
46 22055548
PLATE,SLIDER CARRIAGE FJ-540
* * *
1-6
*
S19
S2
8
S2
S2
42
38
S2
S19
20
S3 S23 S11
S2
29
41
S2
S3
4
S21 S2
19 23
2 S22
S10
S10
S5
1 18
S10
S10
35
S21 S1
S2
31
11 S19
43
S3
52 26 S14
S9
34
59 S21
S10 S19 47 S2 S19 S10 S2
27 S3
3
S21
55 S14 S19
S21
S21
1-7 S10
S10
S10
S10
S2
S2
S20
S10
S10
S19
46
S5 S27
S21
S6 S16 9 S18
S2
S16
30 62
S3
S10
28
S16
S2
S1
S3
S9
S4
S10
S10
S21
S2
S10
S3
5
14
S2
57
S2
S24
S10
S21
60
58
49
S8 13
S15
45
44
30
S19
S2
17 24
54
S3 S25
33 S21 51 S21 S21 7 56
S21
21
S17 53
S9 S21
S10
S2 37
S23
S19
15
S2 36
S6 S16 9 S18
S2 63
16 S11
S2
49
50
S21 40
S19
48 25
S19
S13 10 S15 S9 32
21
12
25
39 S19 S23
S2
S19 22
S15
S2
6
S7
61 S15
1-4 DRIVE UNIT
1-4 DRIVE UNIT Parts No.
Parts Name
XJ-740 XJ-640 XJ-540
Parts No.
XJ-740 XJ-640 XJ-540
PARTS LIST -Main Parts-
* * *
45 1000001536
LEVER,CAM PINCH XC-540
* * *
46 12399102
MAGNET CATCHER TL-105
* * *
47 1000003655
PLATE,AUTOCUT JOINT XJ-740
* *
1000001551
PLATE,AUTOCUT JOINT XC-540
Parts Name
1 6700739010
ASSY,FEED MOTOR XJ-740
2 11879108
ABSORBER TK-3225
* * *
3 1000003656
ADAPTER,AUTOCUT JOINT XJ-740
* *
4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740
* * *
*
5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * *
48 1000003602
PLATE,LEVER LINK XJ-740
* * *
6 6700319030
ASSY,PULLEY XC-540
* * *
49 15229506
SENSOR INTERRUPTER,GP1A05A5
* * *
7 6700049030
ASSY,SCAN MOTOR SJ-1045EX
* * *
50 1000001480
SHAFT,DRIVE PULLEY XC-540
* * *
*
1000003579
BASE,BOTTOM XJ-740
8 1000003670
BASE,BOTTOM XJ-640
1000001426
BASE,BOTTOM XC-540
* *
51 22175157
SPRING,C P-ROLLER CM-500
* * *
52 22175521
SPRING,PINCH ROLLER 930 FJ-540
* * *
53 22035161
STAND,LEVER FJ-500
* * *
9 22355807
BASE,RAIL FJ-540
* * *
54 1000001598
STAY,D-SUB CONNECTOR XC-540
* * *
10 1000001513
BASE,SCAN MOTOR XC-540
* * *
55 22715466
STAY,FA-CODER SP-540V
* * *
11 22175870
BEARING 10-19ZZ
* * *
56 1000001557
STAY,FRAME SCAN MOTOR XC-540
* * *
12 12159573
BUSH,80F-0603
* * *
57 1000001562
STAY,MOTOSENS XC-540
* * *
13 12159563
BUSH,80F-1006
* * *
58 1000003611
STAY,ORIGIN SENS XJ-740
* * *
14 23415266
CABLE-ASSY ESD SJ-1000
* * *
59 1000001564
STAY,RAIL GUIDE L XC-540
* * *
15 1000001689
CABLE-ASSY,3-COVER SW XC-540
* * *
60 1000003604
STAY,RAIL GUIDE R XJ-740
* * *
16 1000001698
CABLE-ASSY,F-COVER SW XC-540
* * *
61 1000001569
STAY,SHAFT PULLEY XC-540
* * *
17 1000001712
CABLE-ASSY,FD IF INT XC-540
* * *
1000003643
SUPPORT,FRAME L XJ-740
* *
1000003705
CABLE-ASSY,FEED-M XJ-740
*
1000003669
SUPPORT,FRAME L SHORT XJ-540
18 1000003701
CABLE-ASSY,FEED-M XJ-640
1000001687
CABLE-ASSY,FEED-M XC-540
1000003704
CABLE-ASSY,G-ENCODER XJ-740
19 1000003700
CABLE-ASSY,G-ENCODER XJ-640
1000001686
CABLE-ASSY,G-ENCODER XC-540
62
*
63 1000003642
SUPPORT,FRAME R XJ-740
* * * *
PARTS LIST -Supplemental Parts-
20 1000001702
CABLE-ASSY,M-COVER SW XC-540
* * *
Parts No.
21 1000001690
CABLE-ASSY,PINCH-ORG XC-540
* * *
S1 31029101
BUSH,NB-19
22 1000003930
Parts Name
CABLE-ASSY,SCAN-M XC-540_01
* * *
S2 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1000003706
CABLE-ASSY,SW JUNCTION XJ-740
*
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
23 1000003702
CABLE-ASSY,SW JUNCTION XJ-640
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1000001699
CABLE-ASSY,SW JUNCTION XC-540
* *
S5 31279106
LABEL,CAUTION HOT SURF NO.778
24 1000001706
CABLE-ASSY,TU IF INT XC-540
* * *
S6 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
25 21745109
COLLAR,LEVER FJ-540
* * *
S7 31149704AS
RING SET,E-RING ETW-6 SUS 100 PCS
26 1000001553
COVER,FEED MOTOR XC-540
* * *
S8 31149705
RING SET,E-RING ETW-7 SUS 50PCS
27 1000001552
COVER,I/S SW XC-540
* * *
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
28 1000001526
COVER,INT SW XC-540
* * *
S10 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
29 12239406
CUSHION,TM-96-6
* * *
S11 31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
30 12399353
FILTER(E) TFT-081813N F-540
* * *
S13 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
31 21995124
FLANGE,MOTOR FEED FJ-540
* * *
S14 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
32 1000001559
FLANGE,MOTOR SCAN XC-540
* * *
S15 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
33 1000003601
FRAME,DRIVE PULLEY XJ-740
* * *
S16 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
34 1000001431
FRAME,FEED MOTOR XC-540
* * *
S17 31049175AS
SCREW SET,CAP M4*20 NI 20 PCS.
35 1000003608
FRAME,MIDDLE L XJ-740
* * *
S18 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
36 1000003607
FRAME,MIDDLE R XJ-740
* * *
S19 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
37 1000003605
FRAME,SCAN MOTOR XJ-740
* * *
S20 31049157
SCREW,CAP M6*20 3CBC+PW+SW
38 1000001430
FRAME,SIDE L XC-540
* * *
S21 31069104
SCREW,CAP M4*6+FL NI
39 1000001429
FRAME,SIDE R XC-540
* * *
S22 31799110AS
SCREW SET,CAP M5*20 NI 20PCS.
40 21685149
GEAR,H235S20(B8)T2
* * *
S23 31139104
SCREW,PLAPOINT M4*6 BK FE
41 21685119
GEAR,S300S10 FJ-540
* * *
S24 31379111
CLAMP,CABLE CKS-13-H
42 25095120
GRIT ENCODER TS5217N561 FJ-540
* * *
S25 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
43 1000001444
HOUSING,R-BEARING FRAME XC-540
* * *
S27 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
44 1000001601
KNOB,XC-540
* * *
1-8
* * * *
S15
S8
1-9
3
23
S15
33
21
S8
S2
24
S15
S4
43
S8
S15
S14
44
S15
S16
30
S8
S13
S1
S15
20
18
S12
S8
39
S8
S7
45
S15
14
19
2
28
S8
S3
S11
S10
32
S7
40
36
11
15
14
32
32
1 16
8
34
S2
S18 S13
S8 41
S7
S8
S3 S17 S8
17
37
S9
6 S8
S19
12
30
S15
29
43
S16
4
S6
13
S6
26
9
S19
35
25
S8
10
38
S8
S15
31 7
27
42
S8
22
S8
S9
S6
5
S8
S5
S9
1-5 CHASSIS
1-5 CHASSIS PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 13429701
AC INLET SUP-J15G-E
S1 31029101
BUSH,NB-19
2 W700311440
ASSY,AC JUNCTION BOARD XC-540
S2 31029106
BUSH,SQUARE SB-6025
3 W700731360
ASSY,DC JUNCTION BOARD XJ-740
S3 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
4 6700731100
ASSY,HEAD BOARD XJ-740
S4 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
5 W700311421
ASSY,HEATER BOARD XC-540
S5 31379111
CLAMP,CABLE CKS-13-H
S6 3000000033
CLAMP,WIRE PLESS RFC-45VO
6
6700739040
ASSY,MAIN BOARD XJ-740 Revised 4
6700909030
ASSY,MAIN BOARD LEC-300
S7 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
7 6700731000
ASSY,SERVO BOARD XJ-740
S8 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
8 W700731340
ASSY,TU JUNCTION BOARD XJ-740
S9 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
9 15009101
BATTERY CR2032
S10 22535257
LABEL,CAUTION VOLTAGE #LA167
10 23475196
CABLE CARD 24P1 850L BB FJ-540
S11 31279116
LABEL,EARTH MARK-1 NO.E-580
11 1000000574
CABLE-ASSY GND AJ-1000
S12 31279121
LABEL,FLASH-LIGHTING NO.E-582
12 1000001688
CABLE-ASSY,HEAD FAN XC-540
S13 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
13 1000001681
CABLE-ASSY,HEATER SERIAL XC-540
S14 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
14 1000004054
CABLE-ASSY,POWER-AC-DC XJ-740
S15 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
15 1000001670
CABLE-ASSY,POWER-AC-JUNCTION XC-540
S16 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
16 1000001668
CABLE-ASSY,POWER-AC-L XC-540
S17 31019161
SCREW SET,BINDING M4*8 NI ETW 20PCS
17 1000001669
CABLE-ASSY,POWER-AC-N XC-540
S18 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
18 1000001674
CABLE-ASSY,POWER-DC-A XC-540
S19 31209118
SPACER SET,WPCS-12S-4.0 20PCS
19 1000001673
CABLE-ASSY,POWER-DC-B XC-540
20 1000001672
CABLE-ASSY,POWER-DRYER XC-540
21 1000001675
CABLE-ASSY,POWER-HEAD XC-540
22 1000001677
CABLE-ASSY,POWER-HEATER XC-540
23 1000001676
CABLE-ASSY,POWER-SERVO XC-540
24 1000001704
CABLE-ASSY,POWER-TU XC-540
25 1000001682
CABLE-ASSY,TU CONTROL XC-540
26 1000001900
CABLE-CARD,25P1 250L BB HIGH-V
27 1000001898
CABLE-CARD,26P1 880L BB HIGH-V
28 1000003968
CHASSIS,XC-540_01
29 1000003969
COVER,CHASSIS XC-540_01
30 1000000012
FAN,109R0624H459
31 12399351
FILTER(E) FRC-40-12-6.5 FJ-540
32 12399353
FILTER(E) TFT-081813N F-540
33 1000003820
FILTER(E),CHASSIS SHIELD XJ-740
34 1000001748
FILTER(E),EFC-40-S
35 12399331
FILTER(E),FPC-31-12
36 22535117
LABEL,POWER CM-500 NO.893
37 1000002107
LABEL,READ MANUAL XC-540#LA955
38 1000001620
LABEL,USE ECO-SOL MAX#LA924
39 1000000538
POWER UNIT,ZWD225PAF-0524/J
40 1000000097
POWER UNIT,ZWS240PAF-36/J
41 13129171
POWER-SW AJ8201B
42 1000001549
STAY,BOARD XC-540
43 22715327
STAY,CHASSIS FAN FJ-540
44 1000001605
STAY,COVER CHASSIS XC-540
45 1000002682
LABEL,LAN VP-540#LA964
* Revised 4 Refer to the Service Information : XJ740-006
1-10
1-6 PINCHROLLER
7
1
2
S1
4
6
3
5
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
1 21775105
CAM,PINCH ROLLER SHAFT SJ-1000
2 1000003610
FRAME,PINCH XJ-740
3 1000003615
LEVER,PINCH XJ-740
4 1000003652
PLATE,LEVER PINCH XJ-740
5 1000003616
P-ROLLER,FD8S3(B15B15L60)
6 1000000900
SPRING,PINCH 2000 AJ-1000
7 22715260
STAY,PINCH SPRING 2 FJ-500
Parts No. S1 31119108
1-11
Parts Name PIN,PARALLEL 3*30 SUS H7
1-7 WIPE SYSTEM 34
4
5
S1
S1
15
33 8
3 16
9
7 S1
19 S7
3
S1
21
S6
30
29
S1 26
S1 S1
18
S1
25
20
S1
S1
6
32 S1
27 S1
S1
S1
39 S5
12
31
13
24
S1
S1
S1
S9 28
10
2 S9
11 S4
23
10 S2
S9
S8
1 14
37
22
17 35
S3
40 38
41 S2
S2 36
PARTS LIST -Main PartsParts No.
Parts Name
PARTS LIST -Main PartsParts No.
Parts Name
1 1000001487
BASE,WIPER MOTOR XC-540
27 15229506
SENSOR INTERRUPTER,GP1A05A5
2 11929138
BELT,408P2M4-530
28 1000004034
SHAFT,WIPE PULLEY XC-540
3 12159536
BUSH,B-S6-17
29 22155961
SHAFT,WIPER FJ-540
4 1000001595
COVER,SCRAPER XC-540
30 1000001489
SHUTTER,WIPE F XC-540
5 1000001609
COVER,SERGE MIST XC-540
31 22175140
SPRING,TENSIONER STX-7
6 1000001606
COVER,WIPE R XC-540
32 1000001484
TRAY,WIPE XC-540
7 1000001491
COVER,WIPE XC-540
33 1000003390
WIPER,HEAD FOR SOLINK
8 22275122
FILTER(M),INNER SERGEMIST SJ-540
34 1000001658
WIPER,SCRAPER XC-540
9 1000000415
FILTER(M),SERGE MIST 3 SJ-540
35 1000001527
HOLDER,INK TRASH XC-540
10 21995104
FLANGE,PULLEY STX-7
36 1000001528
HOLDER,GUIDE INK TRASH XC-540
11 1000001481
FRAME,FLUSH F XC-540
37 1000001596
PLATE,INK TRASH XC-540
12 1000001482
FRAME,FLUSH R XC-540
38 12139657
GUIDE,INK FUNNEL PE 6-316-03
13 1000001483
FRAME,WIPER XC-540
39 1000001694
CABLE-ASSY,WIPER-SENS XC-540
14 21685144
GEAR,S53S5(B15) FJ-540
40 1000001696
CABLE-ASSY,WIPER-M XC-540
15 1000001488
HOLDER,SCRAPER XC-540
41 1000002870
ASSY,TUBING DRAIN 300MM XC-540
Revised 3
Revised 1
PARTS LIST -Supplemental Parts-
16 21655245
HOLDER,WIPER FJ-540
17 22435106
MOTOR,103-593-1041
18 1000001508
PAD,WIPE TRAY XC-540
19 21545159
PAD,WIPE F SJ-540
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
20 1000001510
PLATE,FLUSH XC-540
S3 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
21 22055537
PLATE,SERGE MIST FJ-540
S4 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
22 21975124
PULLEY,T14P2S4 + GEAR,S53
S5 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
23 21975123
PULLEY,WD6.94S9
S6 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
24 1000001485
RAIL,GUIDE WIPER XC-540
S7 31089110AS
SCREW SET,PAN M3*4 NI+PW 100 PCS
25 1000001490
RAIL,WIPER L XC-540
S8 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
26 1000001486
RAIL,WIPER R XC-540
S9 31249952
WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
Parts No. S1 31289102AS
Parts Name CUPSCREW SET,M3*6 NI 50 PCS.
Revised 3: Refer to Service Information XJ740-005.
1-12
1-8 CAP SYSTEM 17 28 1 12
38
S5 24
25
S11
S11
S5 16
S11
18
22
S10 42
S4
33
S4 41
40
S3
S4 S3
36 19 24
S11
S4
S7 34 S4 9 35
21
15
S9
S4
39
S2
29
26
11
30
13
25 22
8
S8 S8
S1 43
S4
34
S4
27
S3
32 18
S4
S8
S4
S6 S8
10
11
S3
37
4
S3
3
S2 S8
5 20
S3 S3
7 28
14
PARTS LIST -Main Parts-
1
Parts Name
1000002794
ASSY,CAP-TOP XC-540
31 23
Revised 8: Refer to the Service Information XJ740-008 Parts No.
2
S10
Parts No. Revised 8
Parts Name
1000004546
ASSY,CAP-TOP 2 XC-540
30 22055542
PLATE,NUT FJ-540
2 6700319010
ASSY,PUMP SUB XC-540
31 1000001585
PLATE,P-MOTOR XC-540
3 1000002422
ASSY,TUBING 2*150MM XC-540
32 1000001440
PLATE,SHUTTER TABLE CAP XC-540
4 1000002423
ASSY,TUBING 2*210MM XC-540
33 1000001607
PLATE,T-MOTOR XC-540
5 1000002424
ASSY,TUBING 2*310MM XC-540
34 11889107
R-BEARING,D10S6(B3FL)
7 1000001437
BASE,BOTTOM CAP XC-540
35 15229506
SENSOR INTERRUPTER,GP1A05A5
8 1000001587
BASE,NEW PUMP XC-540
36 1000001591
SHAFT,GUIDE TABLE XC-540
9 1000001588
BASE,T-MOTOR CAP XC-540
37 22155957
SHAFT,SCREW M8 FJ-540
10 21925137
BELT,166P2M4-530
38 22175334
SPRING,CAP HEAD FJ-540
11 12529101
BUSH,80FL-08
39 22175326
SPRING,TABLE FJ-540
12 1000001695
CABLE-ASSY,CAP-M XC-540
40 22175324
SPRING,TABLE MOTOR FJ-540
13 1000001693
CABLE-ASSY,CAP-SENS XC-540
41 1000001608
STOPPER,G-SHAFT XC-540
14 1000001697
CABLE-ASSY,PUMP-M XC-540
42 1000001594
STOPPER,T-MOTOR CAP XC-540
15 22335146
CAP,TABLE SPRING FJ-540
43 1000001434
TABLE,CAP-CASE XC-540
16 21365121
CASE,CAP TOP FJ-540
17 22025671
COVER,CAP CASE FJ-540
18 22565406
DRIVE PULLEY
Parts No.
Parts Name
19 1000001433
FRAME,BACK-UP XC-540
S1 31029105
BUSH,NB-8
20 1000001438
FRAME,FRONT CAP XC-540
S2 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
21 1000001435
FRAME,MAIN CAP XC-540
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
22 1000001436
FRAME,SIDE CAP XC-540
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
23 21685122
GEAR,S10S20
S5 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
24 22135616
GUIDE,CAP CASE FJ-540
S6 31149703AS
RING SET,E-RING ETW-4 100 PCS.
25 22135614
GUIDE,SIDE FRAME FJ-540
S7 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
26 21655246
HOLDER,T-SPRING FJ-540
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
27 1000001439
HOOK,CAP-CASE XC-540
S9 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
28 22435106
MOTOR,103-593-1041
S10 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
29 21575126
NUT,TABLE FJ-540
S11 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
PARTS LIST -Supplemental Parts-
1-13
1-9 INK SYSTEM S5 S7 S5
S7
3
8
9 S3
S7
14 S1 1 1 11 6
1
11 1
10
11 4
1 S6
11
S5
11
1
16
5 11
7 S6 S2 2
19
12 S1 S4
13 15
S4
17 S4 18
18
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 11909133
ADAPTER,SCREW 2FAI FJ-50
S1 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
2 W700311520
ASSY,CARTRIDGE IC BOARD XC-540
S2 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
3 W700311511
ASSY,INK TANK BOARD XC-540
S3 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
4 1000002058
ASSY,TUBING 2*1100MM XC-540
S4 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
5 1000002059
ASSY,TUBING 2*1300MM XC-540
S5 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
6 1000002060
ASSY,TUBING 2*900MM XC-540
S6 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
7 1000001703
CABLE-ASSY,INK CARTRIDGE XC-540
S7 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
8 1000001683
CABLE-ASSY,INK SERIAL XC-540
9 1000001899
CABLE-CARD,6P1 420L BB HIGH-V
10 11659218
HOLDER,IC SC-500
11 11659149
HOLDER,RING O 2FAI FJ-50
12 1000001473
PLATE,HOLDER I/C XC-540
13 1000001580
PLATE,INK CMCM XC-540
14 1000001509
PLATE,INK JOINT XC-540
15 21475141
SHEET,RAIL CABLE FJ-540
16 22625103
SPRING,PRESS CARTRIDGE SP-300
17 1000001471
STAND,INK CARTRIDGE XC-540
18 1000001542
STAY,I/C XC-540
19 21435109
TUBE,SILICONE 3*5*8 FJ-540
1-14
14
6
7
17
S3
S12
S12
1-15
39
S10
1
47
41
13
S11
13
S6 S9
45
S13 49
S14
31
S2
1
S8
38
2 S5 13 23 13
36
S12
S10
S12
43
S12
S11
S14
S13
S13
25
33
S10
S12
S12
S12
39
6
S13
19
S10
21
S10
9
25 35
S4
S13
38 S8
12
34
16
S10
4
37
S8
48
S8
S8 22 30
38
S10 11
S13
3
S13
24
19 S4
S8
40
38
S9
29
25
13 23
S10
26
S2
5
S8
38
19
28
S4
9
S4 19
S6
21
S10
S10
13
10
S13
23
S8
30
S12
S10
S10
S8
1
S13 15
14
1
38
44
S8
24
8
42
S12
S10
25
S10
38
S8
22
34 12
16
S11
S10 20 S7 18 38
35
27
S11
S9 S10
S12
50
32
S13
S13
S14
S14
S10
S12
S1
S1 46
S12
1-10 STAND
1-10 STAND
Parts Name
Parts No.
Parts Name
XJ-740 XJ-640 XJ-540
Parts No.
XJ-740 XJ-640 XJ-540
PARTS LIST -Main Parts-
1 11879108
ABSORBER TK-3225
* * *
41 1000002511
STAND,BASE L XC-540
* * *
2 1000002464
ARM,DANCER L XC-540
* * *
42 1000002507
STAND,BASE R XC-540
* * *
3 1000002463
ARM,DANCER R XC-540
* * *
43 1000002512
STAND,FRAME TU L XC-540
* * *
1000003071
ASSY,DANCER BAR TU2-74
*
4 1000003072
ASSY,DANCER BAR TU2-64
1000002462
DANCER BAR XC-540
1000003645
ASSY,DANCER BAR XJ-740
5 1000003695
ASSY,DANCER BAR XJ-640
* * *
44 1000002508
STAND,FRAME TU R XC-540
* * *
45 1000003887
STAND,LEG L XJ-740
* * *
46 1000003886
STAND,LEG R XJ-740
* * *
47 22035196
STAND,LEVER SP-300
* * *
1000003587
STAND,STAY XJ-740
*
* *
48 1000003679
STAND,STAY XJ-640
6 22805230
ASSY,SCREW TUC-6070
* * *
1000001462
STAND,STAY XC-540
7 1000003648
ASSY,STAND LEG L XJ-740
* * *
49 1000003891
STAY,GUIDE MEDIA L XJ-740
* * *
50 1000003890
STAY,GUIDE MEDIA R XJ-740
* * *
1000001610
ASSY,DANCER BAR XC-540
8 1000003647
ASSY,STAND LEG R XJ-740
* * *
9 1000003628
BASE,FEEDER XJ-740
* * *
10 1000003658
BASE,SLIDER L XJ-740
* * *
11 1000003633
BASE,SLIDER R XJ-740
* * *
12 1000001068
BUSH,80F-1610
* * *
13 1000001352
BUSH,80F-1620
* * *
14 1000003892
CASTER,STAND XJ-740
* * *
Parts No.
15 1000001593
COLLAR,TU XC-540
* * *
S1 31379111
CLAMP,CABLE CKS-13-H
16 1000003629
COVER,FEEDER XJ-740
* * *
S2 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
17 1000001470
COVER,TU L XC-540
* * *
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
18 1000003546
DAMPER,FRT-G2-101G3
* * *
S4 31119701
PIN,SNAP M14 SUS
19 1000001584
FLANGE,GUIDE 3 XC-540
* * *
S5 31149707AS
RING SET,E-RING ETW-12 SUS 20 PCS
20 1000001442
GEAR,S96(B8M0.8) XC-540
* * *
S6 31149705
RING SET,E-RING ETW-7 SUS 50PCS
21 1000003634
HOLDER,SLIDER F XJ-740
* * *
S7 31019169
SCREW SET,BINDING M2*4 NI 100 PCS.
22 1000003630
HOLDER,SLIDER R XJ-740
* * *
S8 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
23 1000001592
HOUSING,80F-1620 XC-540
* * *
S9 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
24 1000003545
KNOB,BOLT 117-10313
* * *
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
25 22535347
LABEL,CAUTION PINCH-2 #LA423
* * *
S11 31799110AS
SCREW SET,CAP M5*20 NI 20PCS.
26 1000001090
LABEL,CLAMP L AJ-1000#LA913
* * *
S12 31239106AS
SCREW SET,W-SEMS M4*8 3CBC 50 PCS
27 1000001089
LABEL,CLAMP R AJ-1000#LA912
* * *
S13 31049157
SCREW,CAP M6*20 3CBC+PW+SW
*
S14 31249220AS
WASHER SET,PLAIN 6.5*16*1 NI 100PCS
1000003632
PIPE,FEEDER SHAFT XJ-740
28 1000003692
PIPE,FEEDER SHAFT XJ-640
1000003668
PIPE,FEEDER SHAFT XJ-540
1000003061
PIPE,TAKE UP TU2-74
29 1000003069
PIPE,TAKE UP TU2-64
* * * *
1000001457
PIPE,TAKE UP XC-540
*
30 1000003631
PLATE,SLIDER XJ-740
* * *
31 1000003889
PLATE,STAND L XJ-740
* * *
32 1000003888
PLATE,STAND R XJ-740
* * *
33 1000001455
SHAFT,DANCER XC-540
* * *
34 1000003653
SHAFT,FEEDER XJ-740
* * *
35 1000001445
SHAFT,SPACER TU XC-540
* * *
36 1000001458
SHAFT,TU SLIDER XC-540
* * *
37 1000001460
SILDER,HOLDER PLATE XC-540
* * *
38 22185103
SLIDER,1 TUC-6070
* * *
39 1000003047
PARTS LIST -Supplemental Parts-
SLIDER,ARM TUC-2
* * *
1000003067
SLIDER,RAIL TU2-74
*
40 1000003068
SLIDER,RAIL TU2-64
1000001463
SLIDER,RAIL XC-540
* *
1-16
Parts Name
* *
1-11 TU CONTROLLER
S2
S8
12 17 4 S2
S10 16
S12 S2
11 23
10
7
4
6
S2
2 S9
22
25
S6
14
S4 20 9 S7
S6
S4 S8
21
26
19
1
3
S10
S1
S11
S13
15 18
24 3
S11 S5
S3
5 S10
13
8
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No. S1 31329501AS
Parts Name
1 6700311200
ASSY,TAKEUP BOARD XC-540
CLAMP SET,PUSH MOUNT RT30SSF5 20P
2 1000001446
BASE,TU MOTOR XC-540
S2 31289105AS
CUPSCREW SET, M3*6 3CBC 100 PCS
3 12159563
BUSH,80F-1006
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
4 1000001352
BUSH,80F-1620
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
5 1000001707
CABLE-ASSY,TU IF EXT XC-540
S5 31149705
RING SET,E-RING ETW-7 SUS 50PCS
6 1000001710
CABLE-ASSY,TU MANUAL SW XC-540
S6 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
7 1000001711
CABLE-ASSY,TU MODE SEL SW XC-540
S7 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
8 1000003785
CABLE-ASSY,TUMTR RELAY XJ-740
S8 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
9 1000001705
CABLE-ASSY,TU-SENS XC-540
S9 31799107
SCREW SET,CAP M4*6 NI 20PCS
10 1000003654
CAP,COVER TU XJ-740
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
11 1000001593
COLLAR,TU XC-540
S11 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
12 1000001469
COVER,TU R XC-540
S12 31049157
SCREW,CAP M6*20 3CBC+PW+SW
13 12399353
FILTER(E) TFT-081813N F-540
S13 31069104
SCREW,CAP M4*6+FL NI
14 1000001443
FLANGE,TU MOTOR XC-540
15 1000001441
GEAR,S14.4(B12M0.8) XC-540
16 1000001442
GEAR,S96(B8M0.8) XC-540
17 1000001592
HOUSING,80F-1620 XC-540
18 1000001402
MOTOR,DME37K50G-128
19 1000001456
PLATE,SENSOR DANCER XC-540
20 15229506
SENSOR INTERRUPTER,GP1A05A5
21 1000001455
SHAFT,DANCER XC-540
22 1000001445
SHAFT,SPACER TU XC-540
23 1000001447
SHAFT,TU XC-540
24 22035196
STAND,LEVER SP-300
25 1000001467
STAY,DANCER SENS XC-540
26 1000001468
STAY,TU BOARD XC-540
1-17
1-12 ACCESSORIES
26
70 11
34
33
39
117V
230V
12
8
3
240VA
240VE
41 38 1
2
69
57
58 43 44
10 68
61
S6 14
61
S6
65 59
59
18
15
60
63
50
62
49
60
51
51 13
45 30 17 27
23 21
54 55
27 30
S2 S1 35
42
28
25
40 46
S4
42 48
16
56
S3
S5
47 67
S1 19
36 22
6
24
66
29 64 37
52 53 11
32 20
1-18
31
71
1-12 ACCESSORIES
Parts No.
Parts Name
XJ-740 XJ-640 XJ-540
Parts No.
XJ-740 XJ-640 XJ-540
PARTS LIST -Main Parts-
* * *
36 1000001631
PAD,L-LEFT XC-540
* * *
37 1000001632
PAD,L-RIGHT XC-540
* * *
Parts Name
1 23495124
AC CORD 3ASL100 240VA 10A SAA
2 13499111
AC CORD H05VV-F 240VE 10A S
* * *
3 23495125
AC-CORD H05VV 230V 10A S
* * *
38 1000001638
PAD,SHAFT GUARD XC-540
* * *
4 13499209
ADAPTER PLUG (100V)
* * *
1000003556
PAD,SHAFT SHEET XJ-740
*
6 11849102
39 1000003570
PAD,SHAFT SHEET XJ-640
8 1000005833
BLADE,OLFA AUTO CUTTER XB10 * * * Revised 8 CABLE-AC,117V 15A 2.5M 3P * * *
10 1000001639
CARTON,ACCESSORY XC-540
* * * *
1000003548
CARTON,COVER XJ-740
11 1000003566
CARTON,COVER XJ-640
1000001627
CARTON,COVER XC-540
1000003555
CARTON,SHAFT SHEET XJ-740
12 1000003569
CARTON,SHAFT SHEET XJ-640
1000003574
CARTON,SHAFT SHEET XJ-540
1000003549
CARTON,SLEEVE XJ-740
13 1000003567
CARTON,SLEEVE XJ-640
1000001628
CARTON,SLEEVE XC-540
1000003564
CARTON,SPACER XJ-740
14
1000003782
1000003575
PAD,SHAFT SHEET XJ-540
1000003559
PAD,SLIDER XJ-740
40 1000003572
PAD,SLIDER XJ-640
1000001647
PAD,SLIDER XC-540
* * * * * * * * *
PAD,SPACER ACCESSORY XC-540
* * * * * * *
42 1000003558
PAD,SPACER STAND STAY XJ-740
* * *
43 1000001637
PAD,STAND L/R BASE XC-540
* * *
44 1000003554
PAD,STAND L/R TOP XJ-740
* * *
45 1000003551
PAD,SUPPORT STAND XJ-740
* * *
46 1000003552
PAD,U-LEFT XJ-740
* * *
47 1000003553
PAD,U-RIGHT XJ-740
* * *
48 22155133
PIPE,TOOL D9*L150 FJ-540
* * *
*
49 1000003624
SPRING,CLAMP MEDIA R XJ-740
* * *
CARTON,STAND L/R XC-540
* * *
50 1000003625
SPRING,CLAMP MEDIA L XJ-740
* * *
1000003557
CARTON,STAND STAY XJ-740
*
51 1000001602
SHEET,CLAMP MEDIA XC-540
* * *
16 1000003571
CARTON,STAND STAY XJ-640
*
1000001645
CARTON,STAND STAY XC-540
1000003550
CARTON,STAND XJ-740
17 1000003568
CARTON,STAND XJ-640
1000001629
CARTON,STAND XC-540
15 1000001635
CARTON,SPACER XJ-640
41 1000001640
*
* *
1000003547
TRAY,SKID XJ-740
52 1000003781
TRAY,SKID XJ-640
1000001626
TRAY,SKID XC-540
* *
* *
53 12569656
TWEEZERS PTS-01
* * *
*
54 1000001604
PAD,INK TRASH XC-540
* * * * * *
18 1000003561
CARTON,VKIT XJ-740
* * *
55 1000001603
COVER,INK TRASH XC-540
19 11369122
CASE,PE BOTTLE 5-038-03
* * *
56 1000003641
STOPPER,CARRIAGE XJ-740
* * *
20 11759105
CLEANER,STICK TX712A
* * *
57 6700739030
ASSY,MEDIA CLAMP R XJ-740
* * *
21 1000001535
COVER,BOTTLE INK XC-540
* * *
58 6700739020
ASSY,MEDIA CLAMP L XJ-740
* * *
22 21995106
FLANGE,GUIDE 2 PNS-70
* * *
59 1000003626
PLATE,CLAMP MEDIA XJ-740
* * *
23 12139657
GUIDE,INK FUNNEL PE 6-316-03
* * *
60 22395118
MAGNET,SM-911S NEO1854
* * *
24 22565682
HEXAGONAL WRENCH 5
* * *
61 1000003649
HOLDER,CLAMP MEDIA XJ-740
* * *
25 1000001534
HOLDER,BOTTLE INK XC-540
* * *
62 1000003650
LABEL,CLAMP R XJ-740#LA1024
* * *
26 22535532
LABEL,CARTON CARE #LA762
* * *
63 1000003651
LABEL,CLAMP L XJ-740#LA1023
* * *
LABEL,CARTON XJ-740#LA1020
*
64 1000003635
STOPPER,PIPE FEEDER XJ-740
* * *
1000003542 27 1000003541
LABEL,CARTON XJ-640#LA1019
1000003540
LABEL,CARTON XJ-540#LA1018
65 1000003536
STICKER,REP JP/EN XJ-740
* * *
*
66 1000003565
PAD,L-CENTER XJ-740
* *
LABEL,DRAIN BOTTLE FJ-540 #LA501
* * *
67 1000003861
SHEET,MIRROR XJ-740
* * *
29 1000001099
LABEL,HARMFUL FIRE #LA915
* * *
68 1000003562
CARTON,FEEDER XJ-740
* * *
30 22535357
LABEL,USE FORKLIFT #LA435
* * *
69 1000003563
PAD,FEEDER XJ-740
* * *
70 1000005832
CABLE-AC,100V 15A 2.5M 3P
* * *
28 22535393
31 32
*
1000003533
MANUAL,INS EN XJ-740
* * *
1000003532
MANUAL,INS JP XJ-740
* * *
1000003535
MANUAL,USE EN XJ-740
* * *
1000003534
MANUAL,USE JP XJ-740
* * *
33 1000001642
PAD,ACCESSORY B XC-540
* * *
34 1000001641
PAD,ACCESSORY S XC-540
* * * *
1000003560
PAD,DANCER XJ-740
35 1000003573
PAD,DANCER XJ-640
1000001648
PAD,DANCER XC-540
* *
71
26015490
MANUAL,USE JP VERSAWORKS Revised 8 * * *
26015491
MANUAL,USE EN VERSAWORKS
PARTS LIST -Supplemental PartsParts No.
Parts Name
S1 31279201
LABEL,REPACKAGE #LA16
S2 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
S4 31139104
SCREW,PLAPOINT M4*6 BK FE
S5 31249220AS
WASHER SET,PLAIN 6.5*16*1 NI 100PCS
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1-19
* * *
56 x2
CN13
40
CN7
40
45
55
CN6
46
43
TU MODE SELECTSW
CN2 CN1
TAKEUP BOARD
CN3
38
44
TU MANUAL SW
CN3
CN4
CN4
I NLET
41
42
CN17
CN403
TAKE UP MOTOR 2
CN5
C N15
18
50
19
CN16
56
CN15
3
1 2
CN3
POWER SW
11
31
33 CN909 CN907
CN1,CN2
52
4
13
CN7
14
CN1 CN5
56
56
15
59
CN903,CN906
6
5
5
16
58 17
CN11
AC LINE
8
CONTROL UNIT
SW POWER O ER UNI T +DC24V OUT +DC 5V OUT
7
CN1
MAIN BOARD
CN9
CN11
54
CN805
57
60 x3
60 x3
9
10
CN13
CN1㨪CN3,CN5㨪CN7
CN2㨪CN7
HEAD BOARD
CN9
23
PRINT CARRIAGE BOARD
SWPOWER UNIT +DC41V OUT
51
58
CN10
24
53 CN15CN18 CN8CN11 CN16CN19 CN9 CN12 CN17 CN20 CN10 CN13
CN904
34
CN900
MOTSENS JUNCTION BOARD
32
FRONT COVER SW
HEATER BOARD
12
CN14
30 CN910 CN908
SERVO BOARD
CN7
27
28 29 CN902 CN901
PUMP MOTOR×㧟
CN404
56
CN6
INK SYSTEM UNIT
CN8
25
PAPER SENS F
PAPER SENS B
CN401 CN301 CN201 CN101
I NK TANK BOA RD
CN12 CN11 CN10 CN9
CN16
40
CN1201 CN1101 CN1001 CN901 CN801 CN701 CN601 CN501
CARTRIDGE IC BOARD×12
PANEL BOARD
LCD
CN101
PRINT ORG SENSOR
PINCH ORG SENSOR
SCAN MOTOR
CN17
CN14
49
WIPER MOTOR
TU JUNCTION BOARD
CN4 CN18
CN21 CN14 CN22
CAP MOTOR
CN7
CN2
CN401
CN402
CN8
AC JUNCTION BOARD
HEAD UNIT LINER ENCODER BOARD
22
20
PAPER SIDE SENSOR
35
HEAD U/D SENSOR
117V SELECT
117V SELECT
117V SELECT
for 117V
CN1102 CN1101 CN201
CN200
EXT JUNCTION BOARD
230V SELECT
230V SELECT
230V SELECT
for 230V
FAN JUNCTION BOARD
CAP ORG SENSOR WIPER ORG SENSOR
CN301
CN12 CN4
CN 302
CN8
CN5
CN802 CN800
CN303
CN11
2-1 CN6
CN4
48
48
48
48
48
48
FAN
CN411
CN807
CN403 CN402
21
37
37
37
37
37
37
47
HEATER
56 x2
GRIT ENCODER BOARD
HEATER UNIT
THERMOSTAT
FAN
FEED MOTOR
GRIT ENCORDER
TERMISTOR
39
MAINTENANCE COVER SW
CN103
CN102
CN806
CN600
CN101
DCJUNCTION BOARD
CN410 CN409CN408 CN407 CN406 CN405
CN601 CN605
CN500 CN100
C N 404
CN604
THERMISTORJUNCTION BOARD
PINCH LEVER
2 Electrical Section
2-1 WIRING MAP
2
CN412 CN413
CN1103 CN202 CN203
CN804 CN801
CN300
CN12
HEATER CONTROL BOARD
WIRING MAP CABLE LIST Parts No.
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1000001668 1000001669 1000000574 1000001670 1000004054 1000001672 1000001673 1000001674 1000001675 1000001676 1000001704 1000001677 1000001678 1000001679 1000001680 1000001681 1000001682 1000001683 1000001684 1000003703 1000003699 1000001685 1000003704 1000003700 1000001686 1000003705 1000003701 1000001687 1000001688 1000001689 1000001690 1000003498 1000001692 1000001693 1000001694 1000001695 1000001696 1000001697 1000001698 1000003706 1000003702 1000001699 1000001700 1000001424 1000003707 1000003785 1000001702 1000001703 1000001706 1000001712 1000001707 1000001705 1000001710 1000001711 1000001708 1000004057 1000004056 23415266 23475196 1000001900 1000001898 23475232 1000003783 1000003784 23475198 1000001899 12399353 1000001748 12399331 12399351 12399352
HEAD & CARRIAGE FFC CONNECTION LIST XJ- XJ- XJ740 640 540
Parts Name CABLE-ASSY,POWER-AC-L XC-540 CABLE-ASSY,POWER-AC-N XC-540 CABLE-ASSY GND AJ-1000 CABLE-ASSY,POWER-AC-JUNCTION XC-540 CABLE-ASSY,POWER-AC-DC XJ-740 CABLE-ASSY,POWER-DRYER XC-540 CABLE-ASSY,POWER-DC-B XC-540 CABLE-ASSY,POWER-DC-A XC-540 CABLE-ASSY,POWER-HEAD XC-540 CABLE-ASSY,POWER-SERVO XC-540 CABLE-ASSY,POWER-TU XC-540 CABLE-ASSY,POWER-HEATER XC-540 CABLE-ASSY,OP.DRYER CONTROL XC-540 CABLE-ASSY,POWER-BLOWER XC-540 CABLE-ASSY,HEATER CONTROL XC-540 CABLE-ASSY,HEATER SERIAL XC-540 CABLE-ASSY,TU CONTROL XC-540 CABLE-ASSY,INK SERIAL XC-540 CABLE-ASSY,SCAN-M XC-540 CABLE-ASSY,FAN JUNCTION XJ-740 CABLE-ASSY,FAN JUNCTION XJ-640 CABLE-ASSY,FAN JUNCTION XC-540 CABLE-ASSY,G-ENCODER XJ-740 CABLE-ASSY,G-ENCODER XJ-640 CABLE-ASSY,G-ENCODER XC-540 CABLE-ASSY,FEED-M XJ-740 CABLE-ASSY,FEED-M XJ-640 CABLE-ASSY,FEED-M XC-540 CABLE-ASSY,HEAD FAN XC-540 CABLE-ASSY,3-COVER SW XC-540 CABLE-ASSY,PINCH-ORG XC-540 CABLE-ASSY,P-SIDE SENS XJ-740 Revised 8 CABLE-ASSY,PAPER-SENS XC-540 CABLE-ASSY,CAP-SENS XC-540 CABLE-ASSY,WIPER-SENS XC-540 CABLE-ASSY,CAP-M XC-540 CABLE-ASSY,WIPER-M XC-540 CABLE-ASSY,PUMP-M XC-540 CABLE-ASSY,F-COVER SW XC-540 CABLE-ASSY,SW JUNCTION XJ-740 CABLE-ASSY,SW JUNCTION XJ-640 CABLE-ASSY,SW JUNCTION XC-540 CABLE-ASSY,HEAD U/D SENS XC-540 CABLE-ASSY,LINEAR ENC XC-540 Revised 8 CABLE-ASSY,HEATER XJ-740 CABLE-ASSY,TUMTR RELAY XJ-740 CABLE-ASSY,M-COVER SW XC-540 CABLE-ASSY,INK CARTRIDGE XC-540 CABLE-ASSY,TU IF INT XC-540 CABLE-ASSY,FD IF INT XC-540 CABLE-ASSY,TU IF EXT XC-540 CABLE-ASSY,TU-SENS XC-540 CABLE-ASSY,TU MANUAL SW XC-540 CABLE-ASSY,TU MODE SEL SW XC-540 CABLE-ASSY,THERM JUNCTION XC-540 CABLE-ASSY,117V SELECTOR XJ-740 (for 117V) CABLE-ASSY,230V SELECTOR XJ-740 (for 230V) CABLE-ASSY ESD SJ-1000 CABLE CARD 24P1 850L BB FJ-540 CABLE-CARD,25P1 250L BB HIGH-V CABLE-CARD,26P1 880L BB HIGH-V CARD CABLE,21P1 385L BB HIGH-V CABLE-CARD,36P1 3300L BB HIGH-V CABLE-CARD,36P1 3070L BB HIGH-V CABLE-CARD 36P1 2940L BB CABLE-CARD,6P1 420L BB HIGH-V FILTER(E) TFT-081813N F-540 FILTER(E),EFC-40-S FILTER(E),FPC-31-12 FILTER(E) FRC-40-12-6.5 FJ-540 FILTER(E) FRC-45-12-6.5
2-2
* * * * * * * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * *
* * * * * * * * * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * * * * * * *
* * * * * * *
* * * * * *
* * * * * * *
Head CY MG YG 53 BK LM LC
CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2
Print Carriage Board CN15 CN18 CN8 CN11 CN16 CN19 CN9 CN12 CN17 CN20 CN10 CN13
Head Board Print Carriage Board CN1 CN2 CN2 CN3 CN3 CN4 54 CN5 CN5 CN6 CN6 CN7 CN7
2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram (Component Side) DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 XJ-540/640/740 OFF OFF OFF OFF OFF OFF OFF OFF
2
It indicates the version of the Main Board. 2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2
2-4
10K
10K
R303
R92
R104
R265
2.2K
R59
PC207
CE0.1u
PC209
CE0.1u
CE0.1u
CE0.1u
PC201
CE0.1u
CE0.1u
PC199
CE0.1u
CE0.1u
PC217
10K
R96
CE0.1u
CE0.1u
PC225
VCC3
/WR2 /WR2
CE0.1u
CE0.1u
PC229
EXBA10E103J
RA36
IC38 HD6417297BP267
CE0.1u CE0.1u
PC237 CE0.1u
PC235
VCC3
CE0.1u
CE0.1u
PC234
VCC3
RA14
EXBA10E103J
PC236
VCC3
CE0.1u
PC238
VCC3
PC233
VCC3
CE0.1u
PC231
VCC3
RA15
EXBA10E103J
VCC3
CE0.1u
PC228
VCC3
PC227
VCC3
VCC3
VCC3
CE0.1u
PC226
VCC3
CE0.1u
PC223
VCC3
PC219
VCC3
CE0.1u
VCC3
PC218
VCC3
PC221
VCC3
PC220
VCC3
10K
CE0.1u
VCC3
CE0.1u
PC200
VCC3
PC198
CE0.1u
VCC3
PC196
VCC3
CE0.1u
VCC3
VCC1.55
B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18
A[0..25]
VCC3
10K
R45
T79
PC197
VCC3
CE0.1u
VCC3
PC205
VCC3
CE0.1u
VCC3
T97
T99
T135 T133
STATUS0 STATUS1
Cmd_MtoS
VCC1.55
VCC3
R93
VCC3
R94 T127 10K
VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC
CE0.1u
PC232
VCC1.55
CE0.1u
PC230
T98 /RESET /RESET T96
A1
PC203
VCC3
CE0.1u
PC206
VCC3
CE0.1u
PC208
PC213
VCC3
CE0.1u
VCC3
PC212
0
T95
T94
FA-365 20MHz
VCC3
CE9p
CE0.1u
VCC3
C27
Y5
10K
T129
A1
A0
T130
A0
A24 A25
A18 A19
10K
Cmd_MtoS
/Cmd_HS_MtoS
A20 A21 A22 A23
R90
VCC3
CE0.1u
PC224
/Cmd_HS_MtoS
CE0.1u
PC222
A25 A24 A23 A22 A21 A20 A19 A18
10K
10K
R58
+ C31 10u/16V
+ C29 10u/16V
CE9p
C28
10
10
+ C30 10u/16V
STATUS0 STATUS1 10
R102
R60
R103 10K
5 7 4 8 3 9 2 10
10K
T126
RA38
R91
T8
PC214
VCC3
R266
R262
VCC3
2.2K
R105
1
6
VCC3
2.2K
R304
T7
T125
CE0.1u
/Cmd_HS_StoM
T132 T131 T136 T134
VCC3
/Cmd_HS_StoM
PC202
CE0.1u
T49
PC204
D47 D32
CE0.1u
33
R43
D46 D33
6
33 33 33 33 33
/RESET /CS0 /CS1 R34 /CS4 R44 /CS5 R32 /CS6 R42 R33
/RESET /CS0 /CS1 /CS4 /CS5 /CS6
/RD2
/RD2
D45 D34 D44 D35
D35 D47 D44 D32 D34 D46 D45 D33
5 7 4 8 3 9 2 10 1
PC210
VCC3
D61 D50 D60 D51 D43 D36 D42 D37 6
D15 D0 D14 D1
PC211
10K T128 EXBA10E103J
RA33
6
1
RA13
EXBA10E103J
D12 D3
CE0.1u
/IRL3 /IRL2 /IRL1 /IRL0 RRXD2
/IRL3 /IRL2 /IRL1 /IRL0 RRXD2
R95
D63 D48
VCC3
10
R302
1 D59 D52 D58 D53 D41 D38 D40 D39
D39 D43 D40 D36 D38 D42 D41 D37 5 7 4 8 3 9 2 10 1
D13 D2
D3 D1 D12 D14 D2 D0 D13 D15 6
EXBA10E103J
RA30
1
D29 D18 RA12
EXBA10E103J
EXBA10E103J
RA27
T77
T76
W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3
10K
R41
VCC3
A17
A15 A16
A13 A14
A10 A11 A12
A7 A8 A9
T119
A4 A5 A6
A2 A3
T121
D22 D24 D23
D25
VCC3
VCC1.55
D[0..63]
RA20 RA22 EXBV8V330J EXBV8V330J RA23 RA21 EXBV8V330J EXBV8V330J
D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE
D9 D6
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55
6
5 7 4 8 3 9 2 10 1
D11 D4 D10 D5
D7 D5 D6 D10 D8 D4 D9 D11 5 7 4 8 3 9 2 10 1
D8 D7
EXBA10E103J
D62 D49
6
10 2 9 3 8 4 7 5 D61 D63 D50 D49 D51 D62 D60 D48 D57 D54 D56 D55
1 D28 D19
10 2 9 3 8 4 7 5 D57 D53 D55 D58 D56 D59 D54 D52 D31 D16 D30 D17
6
10 2 9 3 8 4 7 5 D19 D31 D28 D16 D18 D30 D29 D17 D27 D20 D26 D21
C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18
VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ
RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7
B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2 D33 D46 D32 D47 1 2 3 4
D35 D44 D34 D45 1 2 3 4
1 2 3 4
DD35 8 DD44 7 DD34 6 DD45 5
8 7 6 5 DD33 8 DD46 7 DD32 6 DD47 5
6
10 2 9 3 8 4 7 5 D23 D24 D22 D26 D25 D20 D21 D27 1 2 3 4 8 7 6 5
D37 D42 D36 D43 1 2 3 4 8 1 7 2 6 3 5 4 DD37 8 DD42 7 DD36 6 DD43 5
D39 D40 D38 D41
10 2 9 3 8 4 7 5
R39
R35
R36
R37
R38
R48
R40
RA24
DQM3 DQM2 /WR /RD /RAS /CS2
33 33 33 33 33
6
1
/WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1
33 33 33 33 33 33
VCC3
R201 10K
33
VCC3
33
6
1
VCC3
/CS3
DQM6
33 33
33
DQM7
33
10K
R72
RA0 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 RA15 RA16 RA17 RA18 RA19 RA20 RA21 RA22 RA23 RA24 RA25
T46
T124
DQM5
DQM4
DQM1
DQM0
/WE1
CKE
CLBA1 CLKB2 CLKB3 CLKB4
6 7 10 11
2 3 14 15
RA[0..25]
CLKA1 CLKA2 CLKA3 CLKA4
CY2308-2
S1 S2
REF
FBK
IC20
/WE0
R206 10K
9 8
1
16
/CS3
/CS2
/RAS
/RD
/WR
DQM2
DQM3
DQM6
DQM7
DREQ0 RRXD
RA[0..25]
R208 R207 R202 R203
R20 R19 R204 R205
/CS0
CE0.1u
PC50 2 4 3
JP3
JP2 2
Cd
OUT
RN5VD29A
VDD NC GND
IC32
CE0.1u
5
1
CE0.1u
C42
R245 1.0K TP131
GND GND
NC WP/ACC CE OE WE RP
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC11
VCC3
RY/BY VIH
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20
MA[0..25]
37
15 47
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10
0
74LVC14
2
3
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
DD[0..63]
4
DD[0..63]
10
R263
R264 1.0K TP132
VCC3
/RESET_DLY
74LVC14
IC31B
CE0.1u
R301 10K
10K
R300
VCC3
MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9
PC18 CE0.1u
VCC3
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21
MA[0..25]
RRXD RRXD2 CROP_ONOUT
PC63
VCC3
18 17 16 15 14 13 12 11
/RESET_DLY
74LVC541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC45
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PS-40PE-D4T1-PN1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN15
MBM29LV160B-90PFTN(HY29LV320)
27 46
IC31A
1 19
2 3 4 5 6 7 8 9
MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7
R246
1
Cmd_StoM RXD2 CROP_ON
CLK60_2
CLK60_1
VCC3
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
13 14 26 /MRD 28 /MWE0 11 /RESET 12
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
CLK120_1 CLK120_2
STATUS0 STATUS1
TP113
TP112
PC152
VCC3
STATUS0 STATUS1
VCC
TP100 TP114
Cmd_StoM RXD2 CROP_ON
CLK60_2
CLK60_1
CLK120_1 CLK120_2
0
R152
/MRD /MWE0 /RESET
VCC3
MD[0..15]
DSP01-002-430G-0
Short Plug
1
3
TP99 TP98
VCC3
33 R_non(0) 33 R_non(0)
0 0 R_non(0) R_non(0)
CE0.1u
PC29
VCC3
/CS0
JP2 1-2:JIGU 2-3:OPERATE
MD[0..15]
RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29 RA18 RA16 RA19 RA17 EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
A10 A11 A12 A13 A14 A15 A16 A17
RA25
R81
R82
R83
R84
R85
R86
R87
R88
R89
33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 VCC3 10K T122
R261
10 2 9 3 8 4 7 5
CLK120
A2 A3 A4 A5 A6 A7 A8 A9
T120
DREQ0 RRXD
R73
VCC3
R61 R62 R80 R79 R78 R77 R76 R75 R74 R57 R56 R55 R54 R53 R52 R51 R50 R49 R101 R100 R99 R98 R97 R65 R64 R63
T123
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25
EXBA10E103J EXBA10E103J
VCC3
DD1 8 DD14 7 DD0 6 DD15 5
1 2 3 4 8 1 7 2 6 3 5 4 DD39 8 DD40 7 DD38 6 DD41 5
D1 D14 D0 D15 1 2 3 4
D3 D12 D2 D13 1 2 3 4 8 7 6 5
1 2 3 4 1 2 3 4 8 7 6 5 DD3 8 DD12 7 DD2 6 DD13 5
D5 D10 D4 D11 1 2 3 4 8 1 7 2 6 3 5 4 DD5 8 DD10 7 DD4 6 DD11 5
D7 D6 D8 D9 1 2 3 4 8 7 6 5 DD7 DD6 DD8 DD9
8 1 7 2 6 3 5 4
D63 D48 D62 D49 1 2 3 4 8 7 6 5 DD63 DD48 DD62 DD49
8 1 7 2 6 3 5 4
D61 D50 D60 D51 1 2 3 4 8 7 6 5 DD61 DD50 DD60 DD51
8 1 7 2 6 3 5 4
D59 D52 D58 D53 1 2 3 4 8 7 6 5 DD59 DD52 DD58 DD53
8 1 7 2 6 3 5 4
D57 D54 D56 D55 1 2 3 4 8 7 6 5 DD57 DD54 DD56 DD55
8 1 7 2 6 3 5 4
D25 D24 D22 D23 1 2 3 4 8 7 6 5 DD25 DD24 DD22 DD23
8 1 7 2 6 3 5 4
D31 D16 D30 D17
TXD2
DD27 8 DD20 7 DD26 6 DD21 5
1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 DD31 DD16 DD30 DD17
D27 D20 D26 D21 1 2 3 4
D29 D18 D28 D19 1 2 3 4 8 7 6 5
1 2 3 4 1 2 3 4 8 7 6 5
2-5
DD29 8 DD18 7 DD28 6 DD19 5
TXD2
/RESET
/RESET
RRXD RRXD2 CROP_ONOUT
VCC3
MAIN BOARD_Circuit Diagram 1/9
2
2-6
RA[0..25]
RA22 RA23 RA24 RA25
RA20 RA21
RA18 RA19
/WR /CS1
/RD /WE0
RA16 RA17 R241
RA[0..25]
/WR2
DD[0..63]
/WR /CS1
/RD /WE0
0
VCC3
RA14 RA15
RA12 RA13
PC44 CE0.1u
VCC3
VCC3
RA10 RA11
RA6 RA7 RA8 RA9
RA4 RA5
RA2 RA3
RA0 RA1
PC31 CE0.1u
DD14 DD15 /WR2
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
PC16 CE0.1u
LAB/BA /LOE LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC23
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LA4 LB4 LA5 LB5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC29
PC30 CE0.1u
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
PC49 CE0.1u
PC48 CE0.1u
VCC3
PC45 CE0.1u
PC43 CE0.1u
VCC3
PC32 CE0.1u
SN74LVCH16245ADGG-EL
PC46 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
SN74LVCH16245ADGG-EL
PC33 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HA5 HB5 GND GND HA6 HB6 HB7 HA7 HAB/BA /HOE
IC15
SN74LVCH16245ADGG-EL
PC17 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
VCC3
/MRD /MWE0
MA22 MA23 MA24 MA25
MA20 MA21
MA18 MA19
MA16 MA17
MA14 MA15
MA12 MA13
MA10 MA11
MA6 MA7 MA8 MA9
MA4 MA5
MA2 MA3
MA0 MA1
MD14 MD15
MD12 MD13
MD10 MD11
MD6 MD7 MD8 MD9
MD4 MD5
MD2 MD3
MD0 MD1
/CS0
TP121
/CS0
MD[0..15]
TP124 TP129
/MRD /MWE0
MA[0..25]
MA25 TP127
MA18 TP87
MA24 TP122
MA23 TP126
MA22 TP125
MA21 TP55
MA20 TP56
MA19 TP52
MA0
MD[0..15]
TP123
MA[0..25]
0
R_non(0) SDBK2
R31
R_non(0) SDBK1 0
R28
R30
DQM5 DQM4 DQM3 DQM2 DQM1 DQM0
CKE CLK120_1 CLK120_2
/RAS /RD /WR /CS3 DQM7 DQM6
SDBK0
R29
0
R27
RA[0..25]
DD[0..63]
DQM5 DQM4 DQM3 DQM2 DQM1 DQM0
CKE CLK120_1 CLK120_2
/RAS /RD /WR /CS3 DQM7 DQM6
SDRAM 128M/265M Jumper
RA17
RA16
RA15
RA[0..25]
DD[0..63]
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
MT48LC16MA2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC9 DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63
1 3 9 14 27 43 49
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
PC77 PC78
PC79
PC97 PC81
PC80
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC70
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
+ PC502 C_non
VCC3
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
MT48LC16MA2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC10 DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47
1 3 9 14 27 43 49
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
PC82
PC83
PC84
PC100 PC86
PC85
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC71
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
MT48LC16MA2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC21 DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31
1 3 9 14 27 43 49
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
PC99
PC128 PC129 PC140 PC131 PC130 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC98
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
2
TP128
DD[0..63]
+ PC503 C_non
VCC3
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
MT48LC16MA2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC22 DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15
1 3 9 14 27 43 49
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC101 PC102 PC132 PC133 PC141 PC135 PC134
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
MAIN BOARD_Circuit Diagram 2/9
/WR2 /GATE
PC125
CE0.1u
PC122
CE0.1u
PC124
CE0.1u
PC119
CE0.1u
PC117
CE0.1u
PC109
CE0.1u
PC93
CE0.1u
PC92
CE0.1u
10K
R185
VCC3
TP96
DD[0..63]
10K
R186
PC110
CE0.1u
PC94
CE0.1u
PC111
CE0.1u
PC139
CE0.1u
CE0.1u
CE0.1u
PC95
CE0.1u
PC121
PC127
PC113
CE0.1u
TP97
DD30 DD31
DD28 DD29
DD26 DD27
DD22 DD23 DD24 DD25
DD20 DD21
DD18 DD19
DD16 DD17
PC7 CE0.1u
VCC3
DD14 DD15
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
LAB/BA /LOE LB0 LA0 LA1 LB1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HA1 HB1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HA5 HB5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LA3 LB3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LB6 LA6 LA7 LB7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HA4 HB4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC14
CE0.1u
PC91
CE0.1u
PC90
CE0.1u
PC126
CE0.1u
PC123
PC6 CE0.1u
CE0.1u
PC114
CE0.1u
PC96
CE0.1u
PC112
CE0.1u
PC115
CE0.1u
PC138
CE0.1u
PC116
CE0.1u
PC120
CE0.1u
PC118
VCC3
53398-1090
1 2 3 4 5 6 7 8 9 10
CN5
VCC3
VCC1.5
PC12 CE0.1u
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
PC14 CE0.1u
PC39 CE0.1u
SN74LVCH16245ADGG-EL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PC26 CE0.1u
SN74LVCH16245ADGG-EL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
IC28
TP68
VCC3
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7
T45 T41 T40 T44 T43
TP86 TP85 TP84 TP83 TP82 TP81 TP80 TP26
VCC3
VCC3
TP91
TP95
VCC3
DB30 DB31
DB28 DB29
DB26 DB27
DB22 DB23 DB24 DB25
DB20 DB21
DB18 DB19
DB16 DB17
DB14 DB15
DB12 DB13
DB10 DB11
DB6 DB7 DB8 DB9
DB4 DB5
DB2 DB3
DB0 DB1
CE0.1u
PC11
1 2 3 4
R12 22
T137
EPCS1
nCS DATA Vcc GND
IC47
10K
R26
Vcc Vcc DCLK ASDI
A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2
T21
VCC3
0
VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0
R240
8 7 6 5
CLK60_1
/RESET
PD[0..7]
MA[0..25]
VCC3 VCC1.5
CLK60_1
/RESET
PD[0..7]
MA[0..25]
DB[0..31]
Y4
10K
R238
10K R13
DD[0..63]
CE0.1u
PC76
4 3
INH VDD GND OUT
1 2
10K
14.7456MHz
10K
R239
PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 /IRL0 /IRL1 /IRL2 /IRL3 DREQ0
VCC3
10K
R181 1.0K R183 R_non
R182 R_non R184 1.0K VCC3
T140 T139 /INTDDA EXTIN /INTDDA EXTIN
PC41 CE0.1u
10K
T25 MA25 MA24 MA23 MA22 MA21 MA20 MA19 MA18
PR_RXD PR_TXD PR_RTS PR_CTS R194 R195 R198 R199
DB[0..31]
IC18
EP1C6F256C7N
1 2 3 4 EXBV8V103J R180 10K R179 10K VCC3
8 7 6 5
RA8
/SW0 /SW1 /SW2 /LCD_CS LCD_E LCD_RW LCD_RS /LED /PANEL_WR /PANEL
R237
TP69 TP94 TP93 TP92 TP70
6
ND31 ND30 ND29 ND28 4 5 3 6 2 7 1 8
0 0 0 0 TP89
PC24 CE0.1u
CN_non(53398-0890)
1 2 3 4 5 6 7 8
PC23 CE0.1u CN14
TP111 TP90 VCC3 VCC
D15 D16 E15 E16 F15 F13 F14 F16 G15 G13 G14 H12 J16 K15 K16 L16 L15 L14 M16 M15 L13 M14 M13 N14 L12 K14 K12 N16 N15 R16 P15 P14 N13 R15 T15 P13 R14 R13 T13 R12 P12 M12 M11 M9 N12 N11 P11 R11 P10 N10 T11 R10 N9 P9 T9 R9 M10 M8 P8 N8 T8 R8 N7 P7
ND[0..31]
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
6 RA1 EXBA10E103J
VCC3
T42 T39
RD[0..31]
T138
RA6 RA4 RA3 RA5 RA7 RA2 RA10 RA9 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
RD31 RD30 RD29 RD28
ND27 ND26 ND25 ND24 5 6 7 8 4 3 2 1 RD27 RD26 RD25 RD24
ND23 ND22 ND21 ND20 4 5 3 6 2 7 1 8 RD23 RD22 RD21 RD20
ND19 ND18 ND17 ND16 5 6 7 8 RD19 RD18 RD17 RD16
4 3 2 1
ND15 ND14 ND13 ND12 5 6 7 8 4 3 2 1 RD15 RD14 RD13 RD12
1
VCC3
1.0K
R164
/RESET_DLY /RESET_DLY
R162
PR_RXD PR_TXD PR_RTS PR_CTS /F0_INTREQ /F1_INTREQ /IRL0 /IRL1 /IRL2 /IRL3 DREQ0 /F0_INTREQ /F1_INTREQ
R163
TP119 TP118 TP117 TP110 DB31 DB30 DB29 DB28 DB27 DB26 DB25 DB24 DB23 DB22 DB21 DB20 DB19 DB18 DB17 DB16 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
T19 J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14 MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
K4 K13 H3 J4 H4 T16 K3 G4 D4 T20 C2 T12 C3 B1 G5 F4 D3 T17 E4 F5 E3 /SW0 D2 /SW1 E2 /SW2 D1 /LCD_CS F3 LCD_E G3 LCD_RW F2 LCD_RS E1 /LED /PANEL_WR G2 F1 /PANEL H5 T6 J1 T4 K2 T3 L3 T1 K1 T5 L1 T2 ND31 L2 ND30 M1 ND29 N1 ND28 M2 ND27 N2 ND26 M3 ND25 L5 ND24 M4 ND23 N3 ND22 K5 ND21 L4 ND20 R1 ND19 P2 ND18 P3 ND17 N4 ND16 R2 ND15 T2 ND14 R3 ND13 P4 ND12 R4 ND11 T4 ND10 R5 ND9 P5 ND8 M5 ND7 M6 ND6 N5 ND5 N6 ND4 P6 ND3 R6 ND2 M7 T6 ND1 R7 ND0 ND11 ND10 ND9 ND8 4 5 3 6 2 7 1 8 RD11 RD10 RD9 RD8
ND7 ND6 ND5 ND4 5 6 7 8 4 3 2 1 RD7 RD6 RD5 RD4
ND3 ND2 ND1 ND0 4 5 3 6 2 7 1 8 RD3 RD2 RD1 RD0
9 10 11 12 13 14 15 16
RD[0..31]
33
33
33 33
33
33 33
33
R18
8 7 6 5 4 3 2 1
R17
R236 R235
R25
R23 R24
R200
KHS08(SOP)
SW1
TP77 TP76 TP79 TP73 TP78 TP75 TP74 TP72
1 /WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_D0 HEAD_U/D_D1 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START
/CS1 /CS4 /CS6 /GATE
RA43 EXBV8V103J
VCC3
5 6 7 8 RA11 EXBV8V103J
4 3 2 1
10 2 9 3 8 4 7 5 T13 T11 T14 T10 T15 T9
1 2 3 4 8 7 6 5
RA42 EXBA10E103J
RA41 EXBA10E103J
5 7 4 8 3 9 2 10 1
2-7
6
6
T33 T36 T35 T37 T38 T26 T23 T34 T32
T78 T47 T48
VCC3
F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_DATA /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR HEAD_IDE
10 2 9 3 8 4 7 5
PC28 CE0.1u
/WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_D0 HEAD_U/D_D1 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_DATA /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR HEAD_IDE
/CS1 /CS4 /CS6 /GATE
MAIN BOARD_Circuit Diagram 3/9
2
/CS5
F0_SA_/SOE
PC42
DD16 DD17
/CS5
/WE1 /RD2
RA22 RA23 RA24 RA25
RA20 RA21
RA18 RA19
RA16 RA17
CE0.1u
PC56
DD30 DD31
DD28 DD29
DD26 DD27
DD22 DD23 DD24 DD25
DD20 DD21
DD18 DD19
F0_SA_/SOE
T100
0
R_non(10K)
VCC3 R274
T103
R275 R_non(10K)
0
/LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
PC25 CE0.1u
/LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
PC54 CE0.1u
NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
VCC3
22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
CE0.1u
PC58
VCC3
F0_SB_/SOE
F0_SB_/SWE
FA23 FA24 FA25
/ALT_CS
/ALT_WE /ALT_RD
FA22 FA23 FA24 FA25
FA20 FA21
FA18 FA19
FA16 FA17
F0_SA_A0 F0_SA_A1 F0_SA_A2 F0_SA_A3 F0_SA_A4 F0_SA_A5 F0_SA_A6 F0_SA_A7 F0_SA_A8 F0_SA_A9 F0_SA_A10 F0_SA_A11 F0_SA_A12
T91 T92 T93
/ALT_CS
/ALT_WE /ALT_RD
33 33 33 33
33 33
R256 R255
R254 R253 R252 R251
33 33
33 33
R260 R259
CE0.1u
PC57
FD30 FD31
FD28 FD29
FD26 FD27
FD22 FD23 FD24 FD25
FD20 FD21
FD18 FD19
FD16 FD17
FD14 FD15
FD12 FD13
FD10 FD11
FD6 FD7 FD8 FD9
FD4 FD5
FD2 FD3
FD0 FD1
R258 R257
CY7C1021BV33-12ZC
BHE BLE
OE
CE
WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC40
VCC3
PC27 CE0.1u
PC52 CE0.1u
SN74LVCH16245ADGG-EL
LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA
IC37
PC53 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
SN74LVCH16245ADGG-EL
LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA
IC19
PC13 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
/LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE
VCC3
PC55 CE0.1u
SN74LVCH16245ADGG-EL
LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA
IC30
PC40 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
F0_SA_D0 F0_SA_D1 F0_SA_D2 F0_SA_D3 F0_SA_D4 F0_SA_D5 F0_SA_D6 F0_SA_D7 F0_SA_D8 F0_SA_D9 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D13 F0_SA_D14 F0_SA_D15
VCC3
R272 F0_SA_/SWE VCC3 R273
/CS5
PC15
CE0.1u
VCC3
DD14 DD15
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
CE0.1u
/WE1 /RD2
RA[0..25]
F0_SA_/SWE
RA[0..25]
/CS5
/WR2
DD[0..63]
/WR2
DD[0..63]
VCC3
A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2
F0_SB_/SOE
0 T107
0
R_non(10K)
VCC3 R280 T108
R281 R_non(10K)
R276 F0_SB_/SWE VCC3 R277
F0_SB_D0 F0_SB_D1 F0_SB_D2 F0_SB_D3 F0_SB_D4 F0_SB_D5 F0_SB_D6 F0_SB_D7 F0_SB_D8 F0_SB_D9 F0_SB_D10 F0_SB_D11 F0_SB_D12 F0_SB_D13 F0_SB_D14 F0_SB_D15
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
T57
VCC1.5
VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0
/ALT_RESET /ALT_WE /ALT_CS
DDA_StoM
R244
0 C45 C_non
F0_SA_A0 F0_SA_A1 F0_SA_A2 F0_SA_A3 F0_SA_A4 F0_SA_A5 F0_SA_A9 F0_SA_A8 F0_SA_A6 F0_SA_A10 F0_SA_A7 F0_SA_A11 F0_SA_A12
CLK60_2
F0_SA_D[0..15] F0_SA_A[0..12]
VCC3
/ALT_DATA
/ALT_DATA
DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0 DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0 F0_SA_D3 F0_SA_D4 F0_SA_D1 F0_SA_D2 F0_SA_D0 F0_SA_D9 F0_SA_D6 F0_SA_D5 F0_SA_D7 F0_SA_D8 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D15 F0_SA_D14 F0_SA_D13
CLK60_2
/ALT_RESET /ALT_WE /ALT_CS
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
FA[16..25] FD[0..31]
/ALT_STATUS
/ALT_STATUS
F0_SA_/SWE F0_SA_/SOE
T80 T52 T50 T51 T54
F0_SA_/SWE F0_SA_/SOE
FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T55 FA18 FA19 FD6 FD0 T53 FD5
J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14
EP1C6F256C8N
IC35
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
CY7C1021BV33-12ZC
BHE BLE
OE
CE
WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC41
22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
CE0.1u
PC59
VCC3
F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A6 F0_SB_A7 F0_SB_A8 F0_SB_A9 F0_SB_A10 F0_SB_A11 F0_SB_A12
CE0.1u
PC173 CE0.1u
CE0.1u
PC156 CE0.1u
PC160
PC157
CE0.1u
PC155
CE0.1u
PC154
CE0.1u
PC161
CE0.1u
PC164
CE0.1u
PC169
CE0.1u
PC166
CE0.1u
PC170
CE0.1u
PC174
VCC1.5
F0_SB_D[0..15]
SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9]
CE0.1u
PC172
CE0.1u
PC146
CE0.1u
PC143
CE0.1u
PC165
CE0.1u
PC163
CE0.1u
PC142
CE0.1u
PC158
CE0.1u
PC171
/F0_INTREQ F_ENC_PHB F_ENC_PHA
CE0.1u
PC168
CE0.1u
PC162
D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T56 F13 NCHG3 F14 NCHG2 F16 NCHG1 G15 NCHG0 G13 FA20 G14 FA22 H12 FA17 J16 T58 K15 T59 K16 CH3 L16 CH2 L15 CH1 L14 CH0 M16 FD30 M15 FD25 L13 T61 M14 FD21 M13 FD16 N14 FD22 L12 T62 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T60 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT3 P12 LAT2 M12 LAT1 M11 LAT0 M9 T82 N12 N11 P11 F0_SB_D13 R11 F0_SB_D14 P10 F0_SB_D11 N10 F0_SB_D10 T11 F0_SB_D15 R10 F0_SB_D12 N9 F0_SB_D5 P9 F0_SB_D6 T9 F0_SB_D8 R9 F0_SB_D7 M10 F0_SB_D9 M8 F0_SB_D0 F0_SB_D2 P8 N8 F0_SB_D1 T8 F0_SB_D4 R8 F0_SB_D3 N7 /F0_DAC_RESET P7 /ALT_RD
F0_SB_A[0..12]
K4 K13 H3 J4 H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7
2-8 /CE /CE T106 T102 T81 T101 F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 T104 T105 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9 SCK0 SCK1 SCK2 SCK3 SIA_0 SIA_1 SIA_2 SIA_3 SIB_0 SIB_1 SIB_2 SIB_3 F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A9 F0_SB_A8 F0_SB_A6 F0_SB_A10 F0_SB_A7 F0_SB_A11 F0_SB_A12 T83
/F0_DAC_RESET /ALT_RD /F0_INTREQ F_ENC_PHB F_ENC_PHA
CE0.1u
CE0.1u
CE0.1u
PC167
CE0.1u
VCC3 PC145
PC159
PC144
F0_SB_/SOE F0_SB_/SWE
LAT[0..3]
CH[0..3]
NCHG[0..3]
SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9]
F0_SB_/SOE F0_SB_/SWE
LAT[0..3]
CH[0..3]
NCHG[0..3]
R278 1.0K
3
/F0_DAC_RESET /F1_DAC_RESET F0_SAVE F1_SAVE
NCHG0 NCHG1 NCHG2 NCHG3
CH0 CH1 CH2 CH3
LAT0 LAT1 LAT2 LAT3
SIB_0 SIB_1 SIB_2 SIB_3
SIA_0 SIA_1 SIA_2 SIA_3
2 1
F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9
F0_DAC_B2 F0_DAC_B3 F0_DAC_B4 F0_DAC_B5
1 2 3 4
FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7
1 2 3 4
FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1
1 2 3 4
FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
1 2 3 4
SSI0_A SSI1_A SSI2_A SSI3_A
8 7 6 5
1 2 3 4
8 7 6 5
1 2 3 4
R271 R279 R293 R290
VCC
0 0 0 0
OUTY TC7SET08F
GND
INA INB
PC4 CE0.1u
/FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE
/RESET_LCD
NNCHG0 NNCHG1 NNCHG2 NNCHG3
CCH0 CCH1 CCH2 CCH3
LLAT0 LLAT1 LLAT2 LLAT3
SSI0_B SSI1_B SSI2_B SSI3_B
SSI0_A SSI1_A SSI2_A SSI3_A
SSCK0 SSCK1 SSCK2 SSCK3
FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5
FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1
FF0_DAC_A8 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT1
FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7
FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3
/RESET_LCD
VCC
/FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE
4
5
NNCHG0 NNCHG1 NNCHG2 NNCHG3
RA54 TFN3NTJ000V CCH0 8 1 CCH1 7 2 CCH2 6 3 CCH3 5 4
RA53 TFN3NTJ000V
LLAT0 LLAT1 LLAT2 LLAT3
RA52 TFN3NTJ000V SSI0_B 8 1 SSI1_B 7 2 SSI2_B 6 3 SSI3_B 5 4
RA51 TFN3NTJ000V
8 7 6 5
RA50 TFN3NTJ000V SSCK0 8 1 SSCK1 7 2 SSCK2 6 3 SSCK3 5 4
RA49 TFN3NTJ000V
8 7 6 5
RA48 TFN3NTJ000V FF0_DAC_B2 8 1 FF0_DAC_B3 7 2 FF0_DAC_B4 6 3 FF0_DAC_B5 5 4
RA47 TFN3NTJ000V
8 7 6 5
RA46 TFN3NTJ000V FF0_DAC_A8 8 1 FF0_DAC_A9 7 2 FF0_DAC_LAT0 6 3 FF0_DAC_LAT1 5 4
RA45 TFN3NTJ000V
8 7 6 5
RA44 TFN3NTJ000V FF0_DAC_A0 8 1 FF0_DAC_A1 7 2 FF0_DAC_A2 6 3 FF0_DAC_A3 5 4
RA55 TFN3NTJ000V IC5
F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1
F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1
F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7
F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3
SCK0 SCK1 SCK2 SCK3
R270 1.0K
/RESET
NCHG[0..3]
CH[0..3]
LAT[0..3]
SIB_[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]
/F0_DAC_RESET /F1_DAC_RESET F0_SAVE F1_SAVE
/RESET
NCHG[0..3]
CH[0..3]
LAT[0..3]
SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]
2
FA[16..25] FD[0..31]
MAIN BOARD_Circuit Diagram 4/9
F1_SA_/SOE
F1_SA_/SWE
A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2
F1_SA_/SOE
0
T109
F1_SA_D0 F1_SA_D1 F1_SA_D2 F1_SA_D3 F1_SA_D4 F1_SA_D5 F1_SA_D6 F1_SA_D7 F1_SA_D8 F1_SA_D9 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D13 F1_SA_D14 F1_SA_D15
0
R_non(10K)
VCC3 R284
T113
R285 R_non(10K)
R282 F1_SA_/SWE VCC3 R283
/ALT_CS /ALT_WE /ALT_RESET CLK60_2
/ALT_CS /ALT_WE /ALT_RESET CLK60_2 F1_SA_A0 F1_SA_A1 F1_SA_A2 F1_SA_A3 F1_SA_A4 F1_SA_A5 F1_SA_A9 F1_SA_A8 F1_SA_A6 F1_SA_A10 F1_SA_A7 F1_SA_A11 F1_SA_A12
VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0
FA[16..25]
FD[0..31]
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG /CE
F1_SA_A[0..12] F1_SA_D[0..15]
T70
VCC1.5
VCC3
FA[16..25]
FD[0..31]
/ALT_DATA
/ALT_DATA
/ALT_STATUS
/ALT_STATUS
F1_SA_/SWE F1_SA_/SOE T84 T65 T63 T64 T67 FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T68 FA18 FA19 FD6 FD0 T66 FD5
F1_SAVE F1_SII_in1 F1_SII_in0
T87 T85 T86 F1_SAVE F1_SII_in1 F1_SII_in0 F1_SA_D3 F1_SA_D4 F1_SA_D1 F1_SA_D2 F1_SA_D0 F1_SA_D9 F1_SA_D6 F1_SA_D5 F1_SA_D7 F1_SA_D8 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D15 F1_SA_D14 F1_SA_D13 F1_SA_/SWE F1_SA_/SOE
J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14
EP1C6F256C8N
IC36
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
CY7C1021BV33-12ZC
BHE BLE
OE
CE
WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC42
22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
CE0.1u
PC60
VCC3
F1_SA_A0 F1_SA_A1 F1_SA_A2 F1_SA_A3 F1_SA_A4 F1_SA_A5 F1_SA_A6 F1_SA_A7 F1_SA_A8 F1_SA_A9 F1_SA_A10 F1_SA_A11 F1_SA_A12
F1_SB_/SOE
F1_SB_/SWE
F1_SB_/SOE
0 T117
0 T118
R_non(10K)
VCC3 R294
R295 R_non(10K)
R287 F1_SB_/SWE VCC3 R289
F1_SB_D0 F1_SB_D1 F1_SB_D2 F1_SB_D3 F1_SB_D4 F1_SB_D5 F1_SB_D6 F1_SB_D7 F1_SB_D8 F1_SB_D9 F1_SB_D10 F1_SB_D11 F1_SB_D12 F1_SB_D13 F1_SB_D14 F1_SB_D15
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
CY7C1021BV33-12ZC
BHE BLE
OE
CE
WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC43
F1_SB_D[0..15]
22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
SIB_[4..7] SIA_[4..7] SCK[4..7] F1_DAC_B[0..9] F1_DAC_LAT[0..3] F1_DAC_A[0..9]
CE0.1u
PC61
VCC3
F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A6 F1_SB_A7 F1_SB_A8 F1_SB_A9 F1_SB_A10 F1_SB_A11 F1_SB_A12
F1_SB_A[0..12]
DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
K4 /ALT_DCLK /ALT_CONF_DONE K13 /ALT_CONFIG H3 J4 /CE H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7
2-9
T112 T116 T111 T88 T110 F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 T114 T115 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 SCK4 SCK5 SCK6 SCK7 SIA_4 SIA_5 SIA_6 SIA_7 SIB_4 SIB_5 SIB_6 SIB_7 F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A9 F1_SB_A8 F1_SB_A6 F1_SB_A10 F1_SB_A7 F1_SB_A11 F1_SB_A12 T90
/F1_INTREQ F_ENC_PHB F_ENC_PHA
D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T69 F13 NCHG7 F14 NCHG6 F16 NCHG5 G15 NCHG4 G13 FA20 G14 FA22 H12 FA17 J16 T71 K15 T72 K16 CH7 L16 CH6 L15 CH5 L14 CH4 M16 FD30 M15 FD25 L13 T74 M14 FD21 M13 FD16 N14 FD22 L12 T75 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T73 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT7 P12 LAT6 M12 LAT5 M11 LAT4 M9 T89 N12 N11 P11 F1_SB_D13 R11 F1_SB_D14 P10 F1_SB_D11 N10 F1_SB_D10 T11 F1_SB_D15 R10 F1_SB_D12 N9 F1_SB_D5 P9 F1_SB_D6 T9 F1_SB_D8 R9 F1_SB_D7 M10 F1_SB_D9 M8 F1_SB_D0 P8 F1_SB_D2 N8 F1_SB_D1 T8 F1_SB_D4 R8 F1_SB_D3 N7 /F1_DAC_RESET P7 /ALT_RD NCHG[4..7]
F1_SB_/SOE F1_SB_/SWE
LAT[4..7]
CH[4..7]
NCHG[4..7]
SIB_[4..7] SIA_[4..7] SCK[4..7] F1_DAC_B[0..9] F1_DAC_LAT[0..3] F1_DAC_A[0..9]
/F1_DAC_RESET /ALT_RD /F1_INTREQ F_ENC_PHB F_ENC_PHA
F1_SB_/SOE F1_SB_/SWE
LAT[4..7]
CH[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]
F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0
NCHG[4..7]
CH[4..7]
LAT[4..7]
SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
NCHG4 NCHG5 NCHG6 NCHG7
CH4 CH5 CH6 CH7
LAT4 LAT5 LAT6 LAT7
SIB_4 SIB_5 SIB_6 SIB_7
SIA_4 SIA_5 SIA_6 SIA_7
SCK4 SCK5 SCK6 SCK7
F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9
F1_DAC_B2 F1_DAC_B3 F1_DAC_B4 F1_DAC_B5
F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1
F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1
F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7
F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3
F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]
1 2 3 4
FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7
8 7 6 5 1 2 3 4
1 2 3 4
FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
8 7 6 5
1 2 3 4
1 2 3 4
LLAT4 LLAT5 LLAT6 LLAT7
1 2 3 4
NNCHG4 NNCHG5 NNCHG6 NNCHG7
R286 R288 R291 R292
R_non(0) R_non(0) R_non(0) R_non(0)
RA67 TFN3NTJ000V
8 7 6 5
RA66 TFN3NTJ000V CCH4 8 1 CCH5 7 2 CCH6 6 3 CCH7 5 4
RA65 TFN3NTJ000V
8 7 6 5
RA64 TFN3NTJ000V SSI4_B 8 1 SSI5_B 7 2 SSI6_B 6 3 SSI7_B 5 4
RA63 TFN3NTJ000V
SSI4_A SSI5_A SSI6_A SSI7_A
RA62 TFN3NTJ000V SSCK4 8 1 SSCK5 7 2 SSCK6 6 3 SSCK7 5 4
RA61 TFN3NTJ000V
8 7 6 5
RA60 TFN3NTJ000V FF1_DAC_B2 8 1 FF1_DAC_B3 7 2 FF1_DAC_B4 6 3 FF1_DAC_B5 5 4
RA59 TFN3NTJ000V
FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B0 FF1_DAC_B1
RA58 TFN3NTJ000V FF1_DAC_A8 8 1 FF1_DAC_A9 7 2 FF1_DAC_LAT0 6 3 FF1_DAC_LAT1 5 4
RA57 TFN3NTJ000V
8 7 6 5
RA56 TFN3NTJ000V FF1_DAC_A0 8 1 FF1_DAC_A1 7 2 FF1_DAC_A2 6 3 FF1_DAC_A3 5 4
FF1_SII_in1 FF1_SII_in0 FF0_SII_in1 FF0_SII_in0
NNCHG4 NNCHG5 NNCHG6 NNCHG7
CCH4 CCH5 CCH6 CCH7
LLAT4 LLAT5 LLAT6 LLAT7
SSI4_B SSI5_B SSI6_B SSI7_B
SSI4_A SSI5_A SSI6_A SSI7_A
SSCK4 SSCK5 SSCK6 SSCK7
FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5
FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B0 FF1_DAC_B1
FF1_DAC_A8 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT1
FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7
FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3
FF1_SII_in1 FF1_SII_in0 FF0_SII_in1 FF0_SII_in0
R46 0
42V_SENSE
P_SIDE
FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_SENS HEAD_TH
FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3
C25 C_non
F_ENC_PHB
70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72
CE0.1u
PC190 CE0.1u
PC187 CE0.1u
CE0.1u
PC192 CE0.1u
PC178 CE0.1u
PC177 CE0.1u
PC193 CE0.1u
PC183
CE0.1u
PC189 CE0.1u
PC180
TX24-140R-LT-H1
69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71
CN18
+
VCC
PC151
42V_SENSE
P_SIDE
FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_SENS HEAD_TH
ENC_PHB FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3
VCC
C32 100u/25V
CE0.1u
PC194
CE0.1u
PC195
CE0.1u
PC186
CE0.1u
PC147
CE0.1u
CE0.1u
PC175
CE0.1u
PC176
CE0.1u
CE0.1u
PC182
CE0.1u
PC185
CE0.1u
PC150
PC149
CE0.1u
PC181
CE0.1u
PC191
VCC1.5
CE0.1u
PC188
CE0.1u
PC184
VCC3
FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE
CE0.1u
PC179
C26 C_non
F_ENC_PHA
FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2
R47 0
PC148
FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE
ENC_PHA FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2
VCC
MAIN BOARD_Circuit Diagram 5/9
2
BT1
42V_SENSE
CROPMARK
P_SIDE
HEAD_TH
1
PC500
42V_SENSE
CROPMARK
P_SIDE
R66
1SS355
R70
R69
R68
R67
CE1u
C50
33
CE1u
C49
33
CE1u
C48
33
CE1u
C47
33
R_non(10K)
VCC
2 4 3
D12
Cd
PC69
CE0.1u
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
11
6
R138 10K
12 2 7
74LVC541
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
IC500
VCC3
18 17 16 15 14 13 12 11
Sens
OUT
RN5VD29A
VDD NC GND
IC33
Vc
Vi
Vo
470 1%
R71
1SS355 IC39 SI-3033ZF
RTC_WDATA RTC_CLK RTC_CE
CE0.1u
1SS355 D9 R165 10K
HEAD_TH
BCR20V4
2
D10
1
2
VCC3
VCC3
PC215 CE0.1u
CE0.1u
PC51
RTC_WDATA RTC_CLK RTC_CE
VCC3
CR2032-RTC BACKUP HOLDER BATTERY BCR20V4
+
PC216 CE0.1u
AD_DATA HEAD_U/D_D0 HEAD_U/D_D1 HEAD_IDE
C33 10u/16V
VCC
B2PS-VH
VCC
GND
10K
R134
5
1
RX-4045SA
GND
VDD
DI CLK CE
IC6
1 19
2 3 4 5 6 7 8 9
VCC3
AD_CK AD_IN
/AD_CS
TEST
NC NC NC NC NC
INT FOUT
DO
74LVC14
CE0.01u
C43
5
R247 1.0K
+
IC31C
C34 100u/25V
VCC3
5
4
9
5
2 1 12 13
3 4 5 6
R135
10 3
1 4 8 9 14
R132
13
0
3
VSS
VREF AGND
DO SARS
VDD
TP24
VC
7
9 8
10 11
14
VCC
+
RA40
F0IN F0OUT
PC62
R299
CE0.1u 0 AD_OUT
DDA_CLK
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM
/INTDDA DDA_MtoS DDA_StoM
PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS
R242
1.0K 1%
R308
120 1%
R307
120 1%
R306
10 1%
R249
10 1%
R243
100 1%
VCC3
EXBV8V103J
4
3
CROPMARK
VADJ
VO
PQ070XZ1HZ
1SS355
D11
2
C23 C_non(10u/16V)
VO
AIC1086PM
1SS355
D7
VIN
IC46
VI
IC34
RTC_DATA
AD_OUT HEAD_U/D_1 HEAD_U/D_2 HEAD_SENS
2
1
PC153 CE0.1u
PC239 CE0.1u
0 RTC_DATA
33 33 33
8
10K
R248
TLC0834ID
CS NC CK DI
AIN0 AIN1 AIN2 AIN3
IC44
R501 R502 R503
CE0.1u
74LVC14
IC31D
VCC3
PC47
VCC3
6
C46 CE0.1u
TP138
D8 SML312ECT(GRN)
100pF
C501
3
10K
R133
100pF
C502
ADJ 1 GND 5
+ C35 100u/25V
TP139
C36 100u/25V
C24 100u/25V
AD_OUT
DDA_CLK
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM
DDA_MtoS DDA_StoM
5 4 6 3 7 2 8 1
2 1
TP140
100pF
10K
R296
TP141
C500
10K
TP142
10K
R297
2-10
R298
5 4 6 3 7 2 8 1
CE0.1u
C51
TP143
TP41 TP40 TP39 TP38 TP37 TP36 TP35 TP34
CROPMARK PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS
R136
0
TP25
53398-1190
1 2 3 4 5 6 7 8 9 10 11
CN7
C39 C_non
VCC3
TU_STBY TU_STATE FD_STBY FD_STATE
CE0.1u
PC501
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7
/PANEL /PANEL_WR /RESET_LCD
PD[0..7]
18 17 16 15 14 13 12 11
CE0.1u
PC2
74LVC541
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
IC7
18 17 16 15 14 13 12 11
74LVC541
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
IC501
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
1 19
2 3 4 5 6 7 8 9
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
18 17 16 15 14 13 12 11
1 19
2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
A0 A1 A2 A3 A4 A5 A6 A7 E DIR
74LVC245
B0 B1 B2 B3 B4 B5 B6 B7
IC4
TC74VHCT541AFT
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
RXD2 TXD2
EXTIN
/SENSOR
C4 100pF
C6 100pF
12
R4 R2 R506 R507 C3 100pF
R8 R6 R504 R505 C5 100pF
11
R139 R140 R141 R142 R143 R144 R145 R146
19 1
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
74LVC14
IC31E
RXD2 TXD2
10
PRINT_CARRIAGE_ORG PINCH_ROLL_U/D FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG MAINTENANCE_COVER L
TU_ON TU_REV FD_ON FD_REV
EXTIN
1 19
2 3 4 5 6 7 8 9
PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
CE0.1u
PC5
VCC3
/PANEL /PANEL_WR /RESET_LCD
PD[0..7]
VCC
TO SERVO BOARD
DB[0..7]
52808-2590
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN8
DB[0..7]
TO HEATER BOARD
C38 C_non
TP30 TP29 TP28 TP27
TP33 TP32 TP31
TP43 TP42
TP44 F0IN F0OUT
/INTDDA R137 0
10K
R305
VCC1.55
R250 10K
CE0.1u
VCC1.5
C44
EXBV8V103J
RA39
+
+
TP130
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
IC3
33 33 33 33 33 33 33 33
R5 R7
33 33 33 33 C505 100pF
33 33 33 33 C503 100pF
VCC3
74LVC14
IC31F
TP19
TP18
C506 100pF
C504 100pF
10K 10K
33
R269
R3 VCC3 10K
13
CE0.1u
PC3
VCC3
10K
10K
10K
R1 10K
R267 10K
VCC TP137 TP134 TP136 TP133 TP135
TP62 TP61 TP60
PC505 10u/16V +
TP59 TP58 TP57 TP54 TP53 TP51
PC508
TP50 TP49 TP48 TP47
D504 D506 UDZS 5.1B UDZS 5.1B D505 D507 UDZS 5.1B UDZS 5.1B
TO PANEL BOARD
TO SENSOR
TO COVER SW 1 2 3 4 5 6
TO PAPER SENSOR
53398-0490 CN11
1 2 3 4
CN10
53014-0610
1 2 3 4 5 6
CN9
52808-2490
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CN6
TO CUT CARI ORG
TO MONITOR SERIAL
53014-09
1 2 3 4 5 6 7 8 9
CN4
TO TAKE UP UNIT TO FEEDER UNIT
53398-0590
1 2 3 4 5
CN16
53398-0390
1 2 3
53398-0690 PC509 CE0.1u CN12
CE0.1u
VCC PC507 CE0.1u R149 10K
TP46
TP45
+
PC504 PC506 10u/16V CE0.1u
TP21 TP22 TP23
TP20
TP17
TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16
VCC
D503 D501 UDZS 5.1B UDZS 5.1B D500 D502 UDZS 5.1B UDZS 5.1B
R268 10K
VCC
R155 10K
R153 10K
R154
R150 10K
R151
R148
R147
10K
0
0
R131
R122
0
0 0 0 0 0 0 0 0 0 0 0 0
0
0
VCC
PC510 CE0.1u
R121
R120
R116 R117 R118 R123 R124 R125 R126 R127 R128 R129 R130 R119
R115
2
CN17
MAIN BOARD_Circuit Diagram 6/9
2-11
/RCS2 /RCS3
/RWE /ROE /RCS0
/RCS1
0 0 0 0 0 0
R193 R173 R21 R225 R224 R191
/RCS2 /RCS3
/RWE /ROE /RCS0
0 0
RD0 RD31
CPU_/RBE0 R174 CPU_/RBE1 R175
TP116
CPU_/RBE0 CPU_/RBE1
TP1 TP71
3
1 2
R177 10K
K16 L20 K19 L17 L18 L19 M20 M19 N20 P20 A10
B12 E12 D13 D14 A12 C12 B13 E14 C13 A13 B14 A14 C14 D15 E13 B15 A15 A16 B16 C15 D16 C16 B17 C17 A17 A18 A19 B18 A20 C18 D17 B19
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
TP107 TP108
D18 C19 B20 E17 E18 D19 F17 G17 F18 E19 C20 D20 G16 H17 G18 E20 F19 H18 H16 F20 G19 G20 H19 J17 J18 J16 J19 H20 J20 K20 K18 K17
RAB0 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 RAB24
RAB0 RAB24
OUTY
VCC
SN74LVC1G32DCK
GND
INA INB
IC25
AU1100-300MBD
RBEN0 RBEN1 RBEN2 RBEN3 RWE ROE RCS0 RCS1 RCS2 RCS3 EWAIT
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
RAD0 RAD1 RAD2 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD10 RAD11 RAD12 RAD13 RAD14 RAD15 RAD16 RAD17 RAD18 RAD19 RAD20 RAD21 RAD22 RAD23 RAD24 RAD25 RAD26 RAD27 RAD28 RAD29 RAD30 RAD31
IC16A
TP106 TP105
4
5
R22
PC36 CE0.1u
VCC3
PREG PCE1 PCE2 POE PWE PIOR PIOW PWAIT PIOS16
SDQMO SDQM1 SDQM2 SDQM3 SDRAS SDCAS SDWE SDCLK0 SDCLK1 SDCLK2 SDCS0 SDCS1 SDCS2 SDCKE SMROMCKE
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1
33
/WR_STB
A8 D10 B10 B8 A7 C9 B7 A9 R159 B9 R176
R170 0
TP104
TP102 TP101
TP103 SDCLK
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
V2 U2 U3 U4 W1 V1 U1 T2 T3 T1 R5 R2 R3 R4 P5 P2 R1 P1 P3 P4 N3 N2 N4 N5 M3 M4 M5 M2 L2 N1 M1 L1
H3 H2 G2 G1 H5 H4 H1 L4 K4 J4 K1 K2 J1 J2 E9
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
G3 F2 F3 F1 F4 E1 E2 F5 E4 E3 E5 D1 D3 G4 G5
VCC3
/WR_STB
10K 10K
R166 R14
22 22
SDD[0..31]
SDA[0..12]
RAB[0..24]
RD[0..31]
15 39 37 38 19 18 17 16
SDCKE SDCLK1R2 /SDCS1
40
20 21
/SDQM2 /SDQM3
23 24 25 26 29 30 31 32 33 34 22 35 36
SDBA0 SDBA1
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
37 38 19 18 17 16
SDCKE SDCLK1R1 /SDCS1
40
15 39
20 21
23 24 25 26 29 30 31 32 33 34 22 35 36
/SDQM0 /SDQM1
SDBA0 SDBA1
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
VCC VCC VCC VCCQ VCCQ VCCQ VCCQ
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
VCC VCC VCC VCCQ VCCQ VCCQ VCCQ
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
IC24 EDS2516ADTA-75
NC
CKE CLK CS RAS CAS WE
LDQM DQM
A13/BA0 A12/BA1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC
IC12 EDS2516ADTA-75
NC
CKE CLK CS RAS CAS WE
LDQM DQM
A13/BA0 A12/BA1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC
28 41 54 6 12 46 52
1 14 27 3 9 43 49
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
28 41 54 6 12 46 52
1 14 27 3 9 43 49
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
VCC3
SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
VCC3
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15
PC20 CE0.1u
VCC3
PC8 CE0.1u
VCC3
PC22 CE0.1u
PC9 CE0.1u
PC34 CE0.1u
PC35 CE0.1u
32 13 34
/FROM /RWE /ROE
31 26 25 24 23 22 21 20 10 9 8 7 6 5 4 3 54 19 18 11 12 15 2
/RCS2
/FROM
/RCS0
JP1 2 4 6
52 33
43
17 1 27 28 29 30 55 56
35 37 39 41 44 46 48 50 36 38 40 42 45 47 49 51
/EPROM
/RWE CPU_/RBE0
/ROE
/EPROM
VSS2 VSS1
VDD
/EPROM
DIC-252
XJ8C-0611 /RCS2
1 /FROM 3 5
DIC-252 /RCS0
Short Plug
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 RY/BY NC1 NC2 NC3 NC4 NC5 NC6 NC7
TC58FVM7T2AFT
BYTE WP/ACC RESET
WE OE
CE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22
Short Plug
53 VCC3 R178 4.7K 16 /NET_RESET 14
/RWE /ROE
/FROM
PC21 CE0.1u
/NET_RESET
PC19 CE0.1u
RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23
IC13
RD14 RD15
RD12 RD13
RD10 RD11
RD6 RD7 RD8 RD9
RD4 RD5
RD2 RD3
RD0 RD1
/RWE CPU_/RBE0
/ROE
/EPROM
PC75 PC74 CE0.1u CE0.1u
VCC3
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
PC67 CE0.1u
VCC
RAB23
RAB19 RAB21
RDB7 RDB6 RDB5 RDB4 RDB3 RDB2 RDB1 RDB0
RDB15 RDB14 RDB13 RDB12 RDB11 RDB10 RDB9 RDB8
VCC3
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
VCC PC65 CE0.1u
PS-50PE-D4T1-PN1
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
PC64 CE0.1u CN2
RDB[0..15]
SN74LVCH16245ADGG-EL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PC68 CE0.1u
/LOE LAB/BA LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA
IC2
RDB14 RDB15
RDB12 RDB13
RDB10 RDB11
RDB6 RDB7 RDB8 RDB9
RDB4 RDB5
RDB2 RDB3
RDB0 RDB1
RAB9 RAB8 RAB7 RAB6 RAB5 RAB4 RAB3 RAB2 RAB1 RAB20 RAB22 /NET_RESET CPU_/RBE1 /RCS3
RAB18 RAB17 RAB16 RAB15 RAB14 RAB13 RAB12 RAB11 RAB10
VCC3
/NET_RESET CPU_/RBE1 /RCS3
RD[0..31]
MAIN BOARD_Circuit Diagram 7/9
2
2-12
R167
VCC3
R171
VCC3
0
MMZ1608S800A
L4
0
+
+
WDT_/MR
4.7K
R226
2 1 3 4
C10 4.7u/16V
WDO RESET WDI PFO
PC87 CE0.1u XAGND32
XPWR32
PC88 CE0.1u XAGND12
XPWR12
XAGND32
XPWR32
XAGND12
XPWR12
/NET_RESET
8 7 6 5
R229 R_non(4.7K)
ADM706RARZ
VCC MR GND PFI
PC37 CE0.1u IC26
VCC3
C13 4.7u/16V
WDT_/OUT
WDT
MMZ1608S800A
L5
WDT_/MR
WDT_/OUT
WDT
C11 CE4pF
C15 100u/10V
+
VCC3
/NET_RESET
R227 4.7K
VCC3
VCC3
VCC1.2
2 1 5
C12 CE4pF
+
+
VDD OUT
PC10 CE0.1u 4 3
ADJ
4
3
0
C20 CE68p R15 10K 1%
PC136 CE0.1u
PC107 CE0.1u C21 10u/16V +
+
PC105 CE0.1u
PC108 CE0.1u C22 10u/16V +
+
PC104 CE0.1u
PC103 CE0.1u C8 10u/16V +
+
PC89 CE0.1u
PC106 CE0.1u C14 10u/16V
C17 C16 C19 C18 10u/16V 10u/16V 10u/16V 10u/16V
LP3964EMP
VOUT
R228
XPWR12 XAGND12
R11
XPWR32 XAGND32
XPWR12 XAGND12
22
XPWR32 XAGND32
A3 B5
A5 A4
B1 B2
TP109 VCC1.2
C41 C_non
G9 G10 G11 G12 G13 G14 H14 J14 K14 L14 L16 M14 N14 P8 P9 P10 P11 P12 P13 P14
G7 G8 H7 J3 J7 K5 K7 L3 L7 M7 N7 P7
E15 F7 F8 F11 F12 F15 F16 G15 H6 J6 K15 L15 M6 N6 P15 R7 R8 R11 R12 R15 R16 T15
D5 D2 E7 /RESET_OUT /RESET_OUT E8 PWR_EN E6 R168 R_non(2.7K)C5 R169 10K C1 VCC3
R16 100 1%
VCC3
FXO-31FL 12.000MHz
INH GND
Y2
1SS355
D2
VIN SD GND
IC17
1 2
R513 R_non Y3 C001R 32.768KHz
AU1100-300MBD
VDDX1 VDDX2 VDDX3 VDDX4 VDDX5 VDDX6 VDDX7 VDDX8 VDDX9 VDDX10 VDDX11 VDDX12 VDDX13 VDDX14 VDDX15 VDDX16 VDDX17 VDDX18 VDDX19 VDDX20
VDDY1 VDDY2 VDDY3 VDDY4 VDDY5 VDDY6 VDDY7 VDDY8 VDDY9 VDDY10 VDDY11 VDDY12
VDDI1 VDDI2 VDDI3 VDDI4 VDDI5 VDDI6 VDDI7 VDDI8 VDDI9 VDDI10 VDDI11 VDDI12 VDDI13 VDDI14 VDDI15 VDDI16 VDDI17 VDDI18 VDDI19 VDDI20 VDDI21 VDDI22
RESETIN RESETOUT EXTCLK0 EXTCLK1 PWR_EN VDDXOK VSEL
XPWR12 XAGND12
XTI12 XTO12
XPWR32 XAGND32
VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 VSS16 VSS17 VSS18 VSS19 VSS20 VSS21 VSS22 VSS23 VSS24 VSS25 VSS26 VSS27 VSS28 VSS29 VSS30 VSS31 VSS32 VSS33 VSS34 VSS35 VSS36 VSS37 VSS38 VSS39 VSS40 VSS41 VSS42 VSS43 VSS44 VSS45 VSS46 VSS47 VSS48 VSS49 VSS50 VSS51 VSS52 VSS53 VSS54 VSS55 VSS56 VSS57 VSS58 VSS59 VSS60 VSS61 VSS62 VSS63
GPIO0 GPIO1 GPIO7 GPIO16 GPIO17 GPIO18 GPIO19 GPIO20 GPIO21 GPIO22 GPIO23 D11 E10 E16 F6 F9 F10 F13 F14 G6 H8 H9 H10 H11 H12 H13 H15 J5 J8 J9 J10 J11 J12 J13 J15 K3 K6 K8 K9 K10 K11 K12 K13 L5 L6 L8 L9 L10 L11 L12 L13 M8 M9 M10 M11 M12 M13 M15 N8 N9 N10 N11 N12 N13 N15 N16 P6 R6 R9 R10 R13 R14 T5 T16
C6 D6 D9 Y7 W6 Y6 T9 Y8 V8 U7 V7
R189
PR_WREN WDT /RBE0 /RBE1 /RBE2
/RBE3 /FIFO_HALF_NET
VCC3 10K
PR_WREN WDT /RBE0 /RBE1 /RBE2
/RBE3 /FIFO_HALF_NET
VCC3
TP88
0 R510
D4 B4
R_non R514
ROMSIZE ROMSEL
4.7K R190
XTI32 XT032
4.7K R210
IC16C
4.7K R209
A2 B3
4.7K R211
0 0
2
R508 R509
MAIN BOARD_Circuit Diagram 8/9
R172
10K
D7 C8
V15 Y16 V11
U12 V13 U16 W15
V14 U13 W14 T13 U14
T7 V5 T6 V4 Y3 Y2 W4 W3 Y1 T4 W2 V3 U5
P17 M17 M16 R19 T17 R20 T20 N19 N18 N17 M18 P16 R17 R18 T18 P19 P18 T19 U20 V20 W20 V6 U6
AU1100-300MBD
DMA_REQ0 DMA_REQ1
IRDATX IRDARX IRFIRSEL
I2SCLK I2SWORD I2SDI I2SDIO
ACSYNC ACBCLK ACDO ACDI ACRST
SDMS0_CLK SDMS0_CMD SDMS0_DAT0 SDMS0_DAT1 SDMS0_DAT2 SDMS0_DAT3 SDMS1_CLK SDMS1_CMD SDMS1_DAT0 SDMS1_DAT1 SDMS1_DAT2 SDMS1_DAT3 SDMS_MS_EN
LCD_FCK LCD_LCK LCD_PCK LCD_BIAS LCD_LEND LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 LCD_D8 LCD_D9 LCD_D10 LCD_D11 LCD_D12 LCD_D13 LCD_D14 LCD_D15 LCD_PWM0 LCD_PWM1
U1TXD U1RXD
RESVD0 RESVD1 RESVD2 RESVD3 RESVD4 RESVD5
SOCLK SODIN SODOUT SODEN
TESTEN TC0 TC1 TC2 TC3
TRST TDI TDO TMS TCK
N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO
USBH1P USBH1M
USBH0P USBH0M
U3TXD U3RXD U3CTS U3RTS U3DSR U3DTR U3DCD U3RI
T27
R220 R216
Y20 V19
W8 W7 T8 Y5 W5 Y4
W16 W18 Y17 U15
C3 B6 C7 D8 A6
C4 U19 U18 C2 V18
U8 U10 Y11 V10 U9 V9 W11 Y10 W13 U11 T12 T10 Y14 W10 W9 Y9
15K 15K
R223 R222
W17 Y18
PC137 CE0.1u
VCC3
15K 15K
0 0
R217 R218
0
0
R212
Y12 Y15 U17 W12 Y19 T11 V17 V16
R221
0
R214
V12 T14
T31
T29
T22 T30 T24 T18 T28
VCC3 4.7K 330 4.7K 4.7K 4.7K 4.7K
R114 R112 R111 R110 R109
74LVC14
3
1 2
13
11
3
VCC3
+
1.5K
L2 MMZ1608S800A
R108
OUTY
VCC
4
5
VCC3 PC66 CE0.1u
L1 MMZ1608S800A C2 C1 CE0.1u CE0.1u
VCC3
33
R231
33
R232
33
R230
SN74LVC1G32DCK
GND
INA INB
IC1
C9 4.7u/16V
74LVC14
74LVC14
IC27E
74LVC14
IC27F 12
10
4
IC27D 9
5
1
IC27B
74LVC14
IC27C
74LVC14
R113
N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO
8
6
2
IC27A
TP120
TP115
32 8
36
14 48
9 10 12 13 15
7 2 6 5 4 3 16 22 21 20 19 18 23 1 25 26 24
1 2
VDD OUT
PC73 CE0.1u 4 3
ACT
TP65
R10
29 35 11 17 45
27 28 37 38 39 40 41 42 43 44 46 47
34
33
31
30
22
VCC3
PR_RXD PR_TXD PR_RTS PR_CTS
VCC3
AGND AGND AGND AGND AGND
NC RESET ANE DUPLEX SPEED RPTR LDPS RESETB ISOLATE MII X1 X2
TPTX+
TPTX-
TPRX+
TPRX-
VCC3
FXO-31FL 25.000MHz
INH GND
Y1
RTL8201BL
PWFBOUT PWFBIN
AVDD33
DVDD33 DVDD33
LED0 LED1 LED2 LED3 LED4
TXC TXEN TXD0 TXD1 TXD2 TXD3 RXC RXDV RXD0 RXD1 RXD2 RXD3 CRS COL MDC MDIO RXER/FXEN
IC8
4.7K R160
U0TXD U0RXD
4.7K R161
LCLK LWAIT LWR0 LWR1 LRD0 LRD1
4.7K R196
VCC3
4.7K R197
PC38 CE0.1u
TP66
TP64
VCC
5.9K 1%
0
TP67
PC1 CE0.1u
/RESET_OUT
PC72 CE0.1u
VCC3
C37 CE0.1u
C40 CE0.1u
CE0.1u
C7
L3 MMZ1608S800A
53398-0590
5 4 3 2 1
CN13
49.9 1% R107
R213
49.9 1% R156
Y13 W19
49.9 1% R157
IC16B
1.0K
R188
49.9 1% R158
E11 D12 C11 A11 B11 C10
4.7K 4.7K 4.7K 4.7K
R219 R192 R187 R215
2-13 R106
VCC3
R511 R9 R_non 330
R512
VCC3
R_non
12 11
9 10
2 3 1
4 5
8 6 7
GREEN
J1011F21PNL
A_LED_L K_LED_L
A_LED_R K_LED_R
TDCT TD+
GND GND
RDCT RD+
CN1
FG FG
ORANGE
13 14
MAIN BOARD_Circuit Diagram 9/9
2
2-3 HEAD BOARD HEAD BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Head Board.
2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)
2
2-15
/P_SIDE_SENS
P_SIDE
4
R233 R277 R238 R286 R239 R287 R60 R105 R58 R103 R53 R89
R187 R307 R193 R311 R194 R312 R19 R142 R7 R140 R1 R138
74LV1G08
IC500
R510
42V_SENSE
/P_SIDE_SENS
R153 1.0K
P_SIDE
HEAD_TH
HEAD_U/D_L PSFAN_ON
F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6
R155 22K
+41V
HEAD_U/D_L PSFAN_ON HEAD_SENS HEAD_TH
F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6
ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3
CE0.1u
PC500
VCC
2
1
NON
470 470 470 470 470 470 470 470 470 470 470 470
470 NON 470 NON 470 NON 470 NON 470 NON 470 NON 70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72
TX25-140P-LT-H1
69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71
CN4
TP100 TP95
TP110 TP105
VCC
TP96
TP99
R263 R325 R267 R330 R268 R331 R112 R136 R110 R134 R107 R132
R166 R215 R175 R223 R176 R224 R37 R66 R35 R64 R21 R62
ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2
VCC3
R114 0
R117 0
/F0_POWER_SAVE
/F1_POWER_SAVE
F1_DAC_A0 F1_DAC_A0 F1_DAC_A2 F1_DAC_A2 F1_DAC_A4 F1_DAC_A4 F1_DAC_A6 F1_DAC_A6 F1_DAC_A8 F1_DAC_A8 /FF1_DAC_RESET /FF1_DAC_RESET F1_DAC_LAT1 F1_DAC_LAT1 F1_DAC_LAT3 F1_DAC_LAT3 F1_DAC_B1 F1_DAC_B1 F1_DAC_B3 F1_DAC_B3 F1_DAC_B5 F1_DAC_B5 F1_DAC_B7 F1_DAC_B7 F1_DAC_B9 F1_DAC_B9 SSCK5 470 SSCK5 NON SSCK7 SSCK7 SSI5_A 470 SSI5_A NON SSI7_A SSI7_A SSI5_B 470 SSI5_B NON SSI7_B SSI7_B LLAT5 470 LLAT5 NON LLAT7 LLAT7 CCH5 470 CCH5 NON CCH7 CCH7 NNCHG5 470 NNCHG5 NON NNCHG7 NNCHG7 HEAD_U/D_H HEAD_U/D_H HD_POWER HD_POWER
470 470 470 470 470 470 470 470 470 470 470 470
ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2
10K
ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3
VCC
10K
2-16 R115
F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3
F1_DAC_B[0..9]
F1_DAC_A[0..9]
F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3
F0_DAC_B[0..9]
F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3
F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9
F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9
F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3
F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9
F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9
R109 R116 R129 R144
R82 R81 R80 R79 R91 R92 R93 R94 R95 R96
R78 R77 R76 R75 R97 R98 R99 R100 R101 R102
R39 R42 R55 R68
R12 R11 R10 R9 R23 R24 R25 R26 R27 R28
R16 R15 R14 R13 R29 R30 R31 R32 R33 R34
180 180 180 180
180 180 180 180 180 180 180 180 180 180
180 180 180 180 180 180 180 180 180 180
180 180 180 180
180 180 180 180 180 180 180 180 180 180
180 180 180 180 180 180 180 180 180 180
C84 C64 C_non C_non C73 C60 C_non C_non
C152 C150 C148 C130 C132 C_non C_non C_non C_non C_non C147 C131 C151 C149 C133 C_non C_non C_non C_non C_non
C134 C136 C143 C141 C139 C_non C_non C_non C_non C_non C138 C135 C142 C140 C137 C_non C_non C_non C_non C_non
C40 C24 C_non C_non C34 C15 C_non C_non
C98 C100 C109 C111 C113 C_non C_non C_non C_non C_non C114 C99 C110 C112 C101 C_non C_non C_non C_non C_non
C102 C104 C115 C117 C119 C_non C_non C_non C_non C_non C120 C103 C116 C118 C105 C_non C_non C_non C_non C_non
2
R118
F0_DAC_A[0..9]
FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3
FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9
FF0_DAC_LAT0 FF0_DAC_LAT1 FF0_DAC_LAT2 FF0_DAC_LAT3
FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9
FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3
FF1_DAC_B[0..9]
FF1_DAC_A[0..9]
FF0_DAC_LAT0 FF0_DAC_LAT1 FF0_DAC_LAT2 FF0_DAC_LAT3
FF0_DAC_B[0..9]
FF0_DAC_A[0..9]
HEAD BOARD_Circuit Diagram 1/9
FF0_DAC_A[0..9]
/F0_POWER_SAVE
FF0_DAC_LAT0 /FF0_DAC_RESET
FF0_DAC_B[0..9]
2-17
SSCK0
SSI0_A
SSI0_B
7
9
SSI0_A
SSCK0
4 12
15
1
VCC3
LLAT1 CCH1 NNCHG1
LLAT0 CCH0 NNCHG0
SSI0_B
LLAT1 CCH1 NNCHG1
LLAT0 CCH0 NNCHG0
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
CE0.1u
PC6
14 13
10 11
6 5
2 3
VCC
CE0.1u
PC1
18 17 16 15 14 13 12 11
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC4
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC3
TC74VHCT541AFT
E1 E2
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
D1 D2 D3 D4 D5 D6 D7 D8
IC1
VCC3
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
1 19
2 3 4 5 6 7 8 9
TP16
FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9
TP15
FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
HD151031FPEL
G G
4A
3A
2A
1A
IC2
FF0_DAC_A[0..9]
FF0_DAC_B[0..9]
TP4
TP1
TP13
TP18
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
C10
TP3
TP2
10
10
10
R159
R158
R161
R160
10
10
10
10
R177 10
TP14 R178
R179
TP17 R180
CE100p
C13
100
100
R8 R2
100
R20
C9 C8
C4 C2
TP6
TP8
TP9
TP11
TP5
TP7
TP10
TP12
R174
R165
CE100p
C5 CE220p
C6 CE220p
C11 CE220p
C12 CE220p
CE100p CE100p CE100p CE100p
0
0
0
0
0
R173 0
R157
100
R22
R156
10
R164
1
TR4 2SA1213
R171 43
R170 43
TR3 2SC2873
TR2 2SA1213
R169 43
R168 43
TR1 2SC2873
SCK0_ZA
SCK0_YA
SCK0_ZB
SCK0_YB
SI0_ZA
SI0_YA
SI0_ZB
SI0_YB
510
R6
510
R5
510
10
R163
R4
510
R3
R162
R172
100
PC8 CE0.1u
VCC3
PC7 CE0.1u
VCC3
1
100
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
R167
R36
R38
22 20 18 16
NCHG1
CH1
LAT1
NCHG0
CH0
LAT0
TR8 2SA1746
TR7 2SC4131
TR6 2SA1746
TR5 2SC4131
C108 CE0.022u
R18 4.7 /0.25W
C7 CE0.1u
C107 CE0.022u
COM0_A
R502 R_non
COM0_B
+ C3 22u/50V
R17 4.7 /0.25W
C106 CE0.1u
VHV0
SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
NCHG0
CH0
LAT0
P_SIDE
HEAD_TH
VCC
C1 CE0.1u
VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
VHV0
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN1
HEAD0
HEAD BOARD_Circuit Diagram 2/9
2
2-18
+
1 2 3 4
NC
VOUT
+
103HT
TH1
C93 470u/63V
+41V
BA33DD0WHFP
GND
CTL
VCC
IC30
C96 CE0.1u
3
1
2
53398-0490
CN9
C89 220u/10V
VCC
C97 CE0.33u
VCC
R151 10K
VCC3
C92 220u/6.3V EEEFK0J221P
+
NON
1 2
CN12
5267-02A
1 2
CN11
PSFAN_ON
C94 CE0.1u(NON)
C95 CE0.1u
5
4
TO Cooling FAN
B9P-VH
1 2 3 4 5 6 7 8 9
CN13
/F0_POWER_SAVE
FF0_DAC_LAT1 /FF0_DAC_RESET
HD_POWER
+41V
FF0_DAC_A[0..9]
FF0_DAC_B[0..9]
2
R152 2.2K/0.5W
R154 1K/0.5W
DTC114EK
TR65
TR66 2SJ535
FF0_DAC_A[0..9]
FF0_DAC_B[0..9]
3
TP28
FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9
TP27
FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC8
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC7
01543.15DR(NON)
F4
01543.15DR
F3
01543.15DR
F2
01543.15DR
F1
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
VHV3
VHV2
VHV1
VHV0
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
PC11 CE0.1u
VCC3
PC10 CE0.1u
VCC3
SSCK1
SSI1_A
SSI1_B
SSI1_B
510
SSCK1
SSI1_A
R44
10
510
R200
1
R45
510
10
R201
R47
510
R48
R202
1
R203
VCC3
4 12
15
9
7
1
TR13 2SA1213
R195 43
R188 43
TR14 2SC2873
TR15 2SA1213
R189 43
R190 43
TR16 2SC2873
COM1_B
14 13
10 11
6 5
2 3
CE0.1u
COM1_A
R503 R_non
PC9
VCC3
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
C121 CE0.022u
R43 4.7 /0.25W
C22 CE0.1u
C122 CE0.022u
R46 4.7 /0.25W
HD151031FPEL
G G
4A
3A
2A
1A
IC6
TR9 2SA1746
TR10 2SC4131
TR11 2SA1746
TR12 2SC4131
C123 CE0.1u
+ C23 NON
VHV0
TP21
TP20
TP34
TP36
R181
TP22 R182
R183
TP19 R184
R197
TP33 R196
R199
TP35 R198
HEAD_SENS
33
10
10
10
10
10
10
10
10
C500 CE100p
R501
TP23
TP25
TP30
TP32
VCC R500 10K
TP24
TP26
TP29
TP31
SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
NCHG1
CH1
LAT1
C16 CE220p
C17 CE220p
C20 CE220p
C21 CE220p
HEAD_U/D_L
HEAD_U/D_H
/P_SIDE_SENS
2
1
D1 1SS355
VCC
C14 CE0.1u
SCK1_ZA
SCK1_YA
SCK1_ZB
SCK1_YB
SI1_ZA
SI1_YA
SI1_ZB
SI1_YB
VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H HD_SENS HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
VHV0
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN2
HEAD1
HEAD BOARD_Circuit Diagram 3/9
FF0_DAC_LAT2 /FF0_DAC_RESET
/F0_POWER_SAVE
FF0_DAC_A[0..9]
FF0_DAC_B[0..9]
2-19
SSCK2
SSI2_A
SSI2_B
LLAT4 CCH4 NNCHG4
LLAT2 CCH2 NNCHG2
FF0_DAC_A[0..9]
FF0_DAC_B[0..9]
7
9
SSI2_A
SSCK2
4 12
15
1
VCC3
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
SSI2_B
LLAT4 CCH4 NNCHG4
LLAT2 CCH2 NNCHG2
TP38
FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9
TP37
FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
18 17 16 15 14 13 12 11
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
CE0.1u
PC12
14 13
10 11
6 5
2 3
CE0.1u
PC3
VCC3
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
VCC
TC74VHCT541AFT
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
HD151031FPEL
G G
4A
3A
2A
1A
IC10
1 19
2 3 4 5 6 7 8 9
IC9
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC12
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC11
100
TP42
TP39
TP51
TP54
C33 C32
CE100p
CE100p
10
10
R210
TP41 R209
R212
TP40 R211
10
10
10
10
R225 10
TP52 R226
R227
TP53 R228 10
CE100p
C38
100
R59 R54
100
C29
C27
CE100p
TP44
TP46
TP47
TP49
TP43
TP45
TP48
TP50
CE100p
0
CE100p
0
R214
0
0
0
C30 CE220p
C31 CE220p
C36 CE220p
C37 CE220p
TR20 2SA1213
R219 43
R218 43
TR19 2SC2873
0
R222
R217 43
R216 43
TR18 2SA1213
R221
R208
R61
R220
100
R207
100
C35
510
R63
100
R52
10
510
R206
1
R51
510
10
R205
R50
R204
510
R49
R65
R67
PC14 CE0.1u
VCC3
PC13 CE0.1u
VCC3
1
R213
TR17 2SC2873
TR24 2SA1746
TR23 2SC4131
TR22 2SA1746
TR21 2SC4131
SCK2_ZA
SCK2_YA
SCK2_ZB
SCK2_YB
SI2_ZA
SI2_YA
SI2_ZB
SI2_YB
NCHG4
CH4
LAT4
NCHG2
CH2
LAT2
C126 CE0.022u
R57 4.7 /0.25W
C28 CE0.1u
C125 CE0.022u
COM2_B
ENC_PHB
ENC_PHA
COM2_A
R504 R_non
+ C26 NON
R56 4.7 /0.25W
C124 CE0.1u
100
R40
100
R41
VHV1
4
74LVC14
IC5A
74LVC14
IC5B
PC2 CE0.1u
VCC3
2
3
1
C18 CE1000p
R186 1.0K
VCC
C19 CE1000p
R185 1.0K
VCC
33
R192
33
R191
SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
NCHG2
CH2
LAT2
C25 CE0.1u
VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PH_A GND ENC_PH_B GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
VHV1
12
10
8
6
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN3
74LVC14
IC5F
74LVC14
IC5E
74LVC14
IC5D
74LVC14
IC5C
13
11
9
5
HEAD2
HEAD BOARD_Circuit Diagram 4/9
2
FF0_DAC_LAT3 /FF0_DAC_RESET
FF0_DAC_A[0..9]
2-20
SSCK3
SSI3_A
SSI3_B
FF0_DAC_A[0..9]
7 9
SSI3_A
SSCK3
4 12
15
1
VCC3
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
SSI3_B
TP56
FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9
TP55
FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
NON
G G
4A
3A
2A
1A
IC26
NON
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC14
NON
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC13
NON
PC24
VCC3
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
14 13
10 11
6 5
2 3
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
R305
TP120
R303
TP119 R302
TP117
NON
NON
NON
NON
NON
NON
R313 NON
TP118 R304
TP129
TP130 R314
R315
TP133 R316 NON TP134
PC17 NON
VCC3
PC16 NON
VCC3
NON
TP122
TP121
TP124
TP123
TP125
TP126
TP127
TP128
R128
NON
NON
R294
NON
R127
NON
R293
R126
NON
NON
R125
R292
NON
R295
C75 NON
C76 NON
C80 NON
C81 NON
TR52 NON
R299 NON
R298 NON
TR51 NON
TR50 NON
R297 NON
R296 NON
TR49 NON
TR56 NON
TR55 NON
TR54 NON
TR53 NON
SI3_ZB
SCK3_ZA
SCK3_YA
SCK3_ZB
SCK3_YB
SI3_ZA
SI3_YA
COM3_B
COM3_A
R505 R_non
+ C70 NON
SI3_YB
C158 NON
R131 NON
C71 NON
C157 NON
R130 NON
C156 NON
VHV3
SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB
NCHG3
CH3
LAT3
VCC
2
/F0_POWER_SAVE
FF0_DAC_B[0..9]
FF0_DAC_B[0..9]
VHV3 VHV3 GND GND COM3_A GND COM3_A GND COM3_A GND COM3_B GND COM3_B GND COM3_B GND VCC GND GND GND GND LAT3 GND CH3 GND NCHG3 GND GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB
VHV3 C69 NON
NON
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN8
HEAD3
HEAD BOARD_Circuit Diagram 5/9
FF1_DAC_LAT0 /FF1_DAC_RESET
/F1_POWER_SAVE
FF1_DAC_A[0..9]
FF1_DAC_B[0..9]
2-21
SSCK4
SSI4_A
SSI4_B
LLAT6 CCH6 NNCHG6
LLAT5 CCH5 NNCHG5
FF1_DAC_A[0..9]
FF1_DAC_B[0..9]
7 9
SSI4_A
SSCK4
4 12
15
1
VCC3
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
SSI4_B
LLAT6 CCH6 NNCHG6
LLAT5 CCH5 NNCHG5
TP78
FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9
TP77
FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
CE0.1u
14 13
10 11
6 5
2 3
CE0.1u
PC4
18 17 16 15 14 13 12 11
PC15
VCC3
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
VCC
TC74VHCT541AFT
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC16
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
HD151031FPEL
G G
4A
3A
2A
1A
IC15
1 19
2 3 4 5 6 7 8 9
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC19
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC18
R90
TP59
TP58
TP70
TP71
C55
CE100p
C54
C51
C50
10
10
R229
TP60 R230
R231
TP57 R232
10
10
10
10
R245 10
TP69 R244
R247
10
TP61
TP63
TP66
TP68
CE100p CE100p CE100p
TP72 R246
CE100p
C59
100
TP62
TP64
TP65
TP67
CE100p
R266
R262 0
0
R265 0
0
0
0
C41 CE220p
C42 CE220p
C45 CE220p
C46 CE220p
TR29 2SA1213
R234 43
R235 43
TR30 2SC2873
R104
100
R236 43
R237 43
TR31 2SA1213
R106 100
R253
100
R108
R252 R264
C56
510
100
100
R70
10
510
R240
1
R71
510
R241
R73
10
510
R242
1
R74
R111
R113
PC20 CE0.1u
VCC3
PC19 CE0.1u
VCC3
R243
TR32 2SC2873
TR25 2SA1746
TR26 2SC4131
TR27 2SA1746
TR28 2SC4131
SCK4_ZA
SCK4_YA
SCK4_ZB
SCK4_YB
SI4_ZA
SI4_YA
SI4_ZB
SI4_YB
NCHG6
CH6
LAT6
NCHG5
CH5
LAT5
C127 CE0.022u
R69 4.7 /0.25W
C43 CE0.1u
C128 CE0.022u
R72 4.7 /0.25W
C129 CE0.1u
COM4_A
R506 R_non
COM4_B
+ C44 22u/50V
VHV1
SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB
NCHG4
CH4
LAT4
VCC VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB
VHV1 C39 CE0.1u
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN5
HEAD4
HEAD BOARD_Circuit Diagram 6/9
2
FF1_DAC_LAT1 /FF1_DAC_RESET
/F1_POWER_SAVE
FF1_DAC_A[0..9]
FF1_DAC_B[0..9]
2-22
SSCK5
SSI5_A
SSI5_B
9
SSCK5
4 12
15
7
SSI5_A
8
23
5 6
4 3 2 1 30 29 28 27 26 25
1
VCC3
TP92
FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9
8
23
5 6
4 3 2 1 30 29 28 27 26 25
SSI5_B
FF1_DAC_A[0..9]
TP91
FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
CE0.1u
PC18
14 13
10 11
6 5
2 3
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
VCC3
HD151031FPEL
G G
4A
3A
2A
1A
IC17
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC22
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC21
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
TP76
TP73
TP87
TP90
R255
TP75 R254
R257
TP74 R256
R269
TP88 R270
R271
TP89 R272
PC23 CE0.1u
VCC3
PC22 CE0.1u
VCC3
10
10
10
10
10
10
10
10
TP86
TP80
TP82
TP83
TP79
TP81
TP84
510
TP85
R86
10
510
R250
1
R85
510
R249
R84
10
510
R83
R248
1
R251
C52 CE220p
C53 CE220p
C57 CE220p
C58 CE220p
TR36 2SA1213
R261 43
R260 43
TR35 2SC2873
TR34 2SA1213
R259 43
R258 43
TR33 2SC2873
TR40 2SA1746
TR39 2SC4131
TR38 2SA1746
TR37 2SC4131
SCK5_ZA
SCK5_YA
SCK5_ZB
SCK5_YB
SI5_ZA
SI5_YA
SI5_ZB
SI5_YB
C146 CE0.022u
R88 4.7 /0.25W
C49 CE0.1u
C145 CE0.022u
COM5_B
COM5_A
R507 R_non
+ C48 NON
R87 4.7 /0.25W
C144 CE0.1u
VHV2
SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB
NCHG5
CH5
LAT5
VCC VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB
VHV2
2
FF1_DAC_B[0..9]
C47 CE0.1u
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN6
HEAD5
HEAD BOARD_Circuit Diagram 7/9
FF1_DAC_LAT2 /FF1_DAC_RESET
/F1_POWER_SAVE
FF1_DAC_A[0..9]
FF1_DAC_B[0..9]
2-23
SSCK6
SSI6_A
SSI6_B
LLAT7 CCH7 NNCHG7
LLAT3 CCH3 NNCHG3
FF1_DAC_A[0..9]
FF1_DAC_B[0..9]
7
9
SSI6_A
SSCK6
4 12
15
1
VCC3
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
SSI6_B
LLAT7 CCH7 NNCHG7
LLAT3 CCH3 NNCHG3
TP116
FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9
TP115
FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
NON
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC25
VCC3
NPNB FB PNPB
VCC45
CE0.1u
14 13
10 11
6 5
2 3
NON
PC5
18 17 16 15 14 13 12 11
PC21
VCC3
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
VCC
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
HD151031FPEL
G G
4A
3A
2A
1A
IC20
1 19
2 3 4 5 6 7 8 9
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC24
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC23
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
C78
NON
NON
C77
10
10
10
NON
R275
R273
TP98 R274
10
10
10
10
R289 10
TP93 R276
TP112
TP97
R291
TP111 R288
TP113
TP94
NON
TP114 R290
C79
C82
NON
NON
R135 R133
NON
C74
C72
NON
TP101
TP102
TP103
TP104
TP107
TP106
TP109
TP108
NON
R310
R306
R309
R301
NON
R139 R137
R308
R300
510
NON
NON
R120
10
510
R282
1
R121
510
10
R283
R123
R284
510
R124
R141
R143
PC26 CE0.1u
VCC3
PC25 CE0.1u
VCC3
1
R285
C62 CE220p
C63 CE220p
C67 CE220p
C68 CE220p
NON
NON
NON
NON
NON
NON
TR45 2SA1213
R278 43
R279 43
TR46 2SC2873
TR47 2SA1213
R280 43
R281 43
TR48 2SC2873
TR41 2SA1746
TR42 2SC4131
TR43 2SA1746
TR44 2SC4131
SCK6_ZA
SCK6_YA
SCK6_ZB
SCK6_YB
SI6_ZA
SI6_YA
SI6_ZB
SI6_YB
NCHG7
CH7
LAT7
NCHG3
CH3
LAT3
C153 CE0.022u
R119 4.7 /0.25W
C65 CE0.1u
C154 CE0.022u
COM6_A
R508 R_non
COM6_B
+ C66 22u/50V
R122 4.7 /0.25W
C155 CE0.1u
VHV2
SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB
NCHG6
CH6
LAT6
VCC VHV2 VHV2 GND COM6_A GND COM6_A GND COM6_A GND COM6_B GND COM6_B GND COM6_B GND GND VCC GND GND GND GND GND LAT6 GND CH6 GND NCHG6 GND SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB
VHV2 C61 CE0.1u
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN7
HEAD6
HEAD BOARD_Circuit Diagram 8/9
2
/F1_POWER_SAVE
FF1_DAC_LAT3 /FF1_DAC_RESET
FF1_DAC_A[0..9]
2-24
SSCK7
SSI7_A
SSI7_B
FF1_DAC_A[0..9]
FF1_DAC_B[0..9]
9
SSCK7
4 12
15
7
SSI7_A
NON
G G
4A
3A
2A
1A
IC29
NON
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC28
NON
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC27
1
VCC3
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
SSI7_B
TP132
FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9
TP131
FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
NON
PC29
VCC3
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
14 13
10 11
6 5
2 3
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
PC28 NON
VCC3
PC27 NON
VCC3
R333
R319
TP137 R317
TP138R318
TP136
TP135R320
TP148
TP147R332
R335
TP150R334 TP149
NON
NON
NON
NON
NON
NON
NON
TP139
TP140
TP141
TP142
TP144
TP143
TP146
TP145
NON
NON
R146
NON
NON
R326
NON
R147
NON
R327
R149
NON
NON
R150
R328
NON
R329
C85 NON
C86 NON
C90 NON
C91 NON
TR61 NON
R321 NON
R322 NON
TR62 NON
TR63 NON
R323 NON
R324 NON
TR64 NON
TR57 NON
TR58 NON
TR59 NON
TR60 NON
SI7_ZB
SCK7_ZA
SCK7_YA
SCK7_ZB
SCK7_YB
SI7_ZA
SI7_YA
COM7_B
COM7_A
R509 R_non
+ C88 NON
SI7_YB
C159 NON
R145 NON
C87 NON
C160 NON
R148 NON
C161 NON
VHV3
SCK7_ZA SCK7_YA SI7_ZA SI7_YA SCK7_ZB SCK7_YB SI7_ZB SI7_YB
NCHG7
CH7
LAT7
VCC VHV3 VHV3 GND COM7_A GND COM7_A GND COM7_A GND COM7_B GND COM7_B GND COM7_B GND GND VCC GND GND GND GND GND LAT7 GND CH7 GND NCHG7 GND SCK7_ZA SCK7_YA SI7_ZA SI7_YA SCK7_ZB SCK7_YB SI7_ZB SI7_YB
VHV3
2
FF1_DAC_B[0..9] C83 NON
NON
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN10
HEAD7
HEAD BOARD_Circuit Diagram 9/9
2-4 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Board. 2-25
SERVO BOARD_Arrangement Diagram (Soldering Side)
2
2-26
VCC
RA22 EXBA10E103J
R12 R11
TP2 TP1
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_-
Therm T72 T65 T71 T64 T70 /SensCov Serial_IN
C7
52808-2691
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN2
VCC
TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30
TP19TP17TP8
+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN
R9 R10 R13
100 100 100
Monitor
CE470p
C6
C8
CE470p
C5
CE470p
53398-0590
5 4 3 2 1
CN12
11
CE470p
C9
74LVC14
IC19E
74LVC541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC18
C106 CE1.0u
10
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
R159 10K
9
13
74LVC14
74LVC14 IC19F
IC19C
74LVC14
IC19D
8
/SensWOrg
CE0.1u
5
12
6
R109 R108
/SensC0 /SensC1 /SensCVOrg
PC14
VCC3
18 17 16 15 14 13 12 11
T18
SEL2 RST
T4 T14
VCC3
VCC3
T11
/CS1 /CS2
Q1 DTC114EK
SEL6410E
LED1
VCC
R130 220
10K(NON)
R160
Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS
@/SensCVOrg @/SensC1 @/SensHOrg
R169 10K
VCC
1 19
2 3 4 5 6 7 8 9
VCC3
@/SensWOrg @/SensC0
RA23 EXBA10E103J
VCC3
CE470p
T66
100 100
To MOTSENS JUNCTION BOARD
@/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1
52808-2691
VCC
TP58 TP76
1
1
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
6
10 2 9 3 8 4 7 5
6
10 2 9 3 8 4 7 5
CN1
12K 0.1% R166
10K
To MOTSENS JUNCTION BOARD
2
JP2 Pad
CE0.1u
PC27
Ctrg_TXD
Ctrg_RXD
/SensHOrg
/SerialStart
10K 10K
SEL SEL1
2
VCC3
Y2 8.0MHz
3
1
R105 10K
R154
RA21 EXBA10E103J
CLK32
C102 CE22p
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
R106 NON
VCC3
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
CE0.1u
PC28
VCC3
LED SEL SEL1
TP156 TP158 TP159
R100 1.8K
C104 CE18p
R107 0
VCC3
T58
6
10K
VCC3
T17
220
/RD /HWR /LWR C103 CE0.1u
IC15
CPU ID:0010
H8S/267X-QFP144
A1 A2 A3 A4 A5
3
/H8S_RESET
FWE
RA20 EXBA10E103J
6
A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10
A8 A9 A10 A11 A12 A13 A14 A15 RA19 EXBA10E103J
5 7 4 8 3 9 2 10 1
R168
1
RA18 EXBV8V103J
VCC3
RA12 EXBA10E103J
/SensWOrg
RA17 EXBA10E102J
A[1..16]
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC23 CE0.1u
D0 D1 D2 D3 D4 D5 D6 D7
10 2 9 3 8 4 7 5
MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA
MtrI0_PB MtrI0_PA
CE0.1u
T43 T47
RA11 EXBA10E103J 6
1
VCC3
Serial_LOAD
RA10 EXBV8V103J
Sol_Rush Sol_Hold Mstep_Hold
Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A
FWE
PC22
D4 D5 D6 D7
D15 D0 D1 D2 D3
VCC3
MtrW_PB MtrW_PA MtrH_PB MtrH_PA
RA16 EXBV8V102J
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
10K
R167
6
10 2 9 3 8 4 7 5
TP147 TP157 TP155
A6 A7 A8 A9 A10 A11 1
A12 A13 A14 A15 A16 A16 10K
R152 R132
1
33 R153
10K
10K R133
8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4
8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 1 D8 D9 D10 D11
R95 6
6
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D12 D13 D14
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5 7 4 8 3 9 2 10 1
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
/StepDrvEnable
RA15 EXBA10E102J
5 7 4 8 3 9 2 10 6
2-27 1
VCC3
VCC3
MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA
MtrADcy
/RD
/CS1
/LWR
14
22
20
27
11 12 13 15 16 17 18 19
CY7C1399
GND
OE
CS
WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC16
Serial_CLK Serial_LOAD Serial_OUT Serial_STORE
MtrI3_PB MtrI3_PA
D0 D1 D2 D3 D4 D5 D6 D7
A[1..16]
VCC3
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3
PC25 CE0.1u
28
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
/StepDrvEnable
/HWR
FANPWM1 FANPWM2
14
22
20
27
11 12 13 15 16 17 18 19
1 19
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3
28
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3
18 17 16 15 14 13 12 11
CE0.1u
PC11
VCC
PC24 CE0.1u
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC14
CY7C1399
GND
OE
CS
WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC13
TP154
D[0..15] D8 D9 D10 D11 D12 D13 D14 D15
/StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2
SERVO BOARD_Circuit Diagram 1/4
2
NON
B6P-VH
1 2 3 4 5 6
CN16
SOL_CURNT
C114
NON
TP162
R178
R179 NON
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN11 52808-2591
10K
R113
10K
DDA_CLK
F0in
CropMark
/LESSTHANS /LESSTHANF /MTRERR /SRVBRD_RESET /SerialStart
DDA_StoM DDA_MtoS INTDDA
/Cmd_HS_StoM /Cmd_HS_MtoS
VSA
VREFA VREFB CR
0
+41
VCC3
F0out
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
VCC3
3403A
+27
VCC
CE0.1u
5
6
D73 D1FS6
D81 D1FS6
2
3
VMTD
2
Cd
OUT
R155 2.2K/0.5W
1
2
OUT
1
@Sol_
C129 CE0.1u
D77
T8
TP134
VI
3
+
CE0.1u
C83
1
R134
2
+
1 2 3 4
+
-
2 3403A
1
C120 CE0.1u
+15
74LVC14
UPA1759(NON)
Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2
IC29
T85
3
IC19B
C105 CE470p
Q5 2SK2796S
R177 47/1W
8 7 6 5
4
D71
D1FL20U(NON)
TP100
+27
R119 100
/RESET
CLK32
C87 CE470p
1 2 3 4 5 6 7 8 53398-0890
CN5
Sol_+ Sol_-
@FanFA @Fan0 @FANPWM1 @FANPWM2
T2 TP124
TP3
RX1 100K
PC18 CE1.0u
33
TDI
4 3 2 1
R46 10K
R49 10K
VCC3
Serial_LOAD Serial_CLK
Serial_IN Serial_OUT
RA4 EXBV8V101J 5 4 5 6 3 6 7 2 7 8 1 8
TMS TCK
/CS2 Mstep0A Mstep0B Mstep1A Mstep1B Mstep_Hold T22 T25
TP137 TP133 TP136 TP135
R85
D[0..3]
A[1..4]
CropSens
A1 A2 A3 A4 D0 D1 D2 D3
TP80 TP79 TP77
To CUT CARI BOARD
52808-1291
1 2 3 4 5 6 7 8 9 10 11 12
CN13
D52 D1FL20U(NON)
R104 1.0K
VCC3
3
2
VM
C88 CE0.1u
R110 NON
R176 D72 PTZ43A 47/1W
R165 100
CE0.1u
R194 10K
VCC3
2
PC29
VCC3
74LVC14
IC19A
C84 100u/25V
R135 0
100
VO
1SS355
1
+27
FANPWM2
PinchPos /Crop_ON CropSens
EXCML20A390
TP169 TP166 VCC TP167 TP160
IC26A 3 +
TP168
EXCML20A390
D17 DE3L20U
FL18
FL17
C85 C123 100u/25V CE0.1u
1SS355
5
1
R163 1.0K T69
VCC3
IC25 TA7815
uPC2933T
GND
IN
Q8
D78
Q4 2SJ535
VMTD
DTC114EK
Q3
+41
CropMark
D74 R117 D1FS6 1.0ohm/1W
D82 D1FS6
R101 1K/0.5W
RN5VD29A
GND
VDD
IC21
MtrPower
VCC
100K 0.1%
R118
IC26B
PC30
7
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
/Crop_ON PinchPos
Cmd_StoM Cmd_MtoS
NON
CX1
SOL_CURNT
R189
R192 220
C89 100u/63V
R164 NON
+
+27
100u/25V
+ C90
VCC
23 20 25
22
ENA A ENA B
PHA PHB DECAY
10K
T83 T84
VCC
27 16
26 17 18
10K
R187
T82
T75 T76 T77 T78 T79 T80 T81
T68 T73 T74
T60 T61 T62 T67
T59
10K
R111
VCC3 R112 10K
R180 0
To MAIN BOARD
SolPWM
R181 NON
R188
/SOL_EN
CE3900p
C117
RSA
R114
CE820p
C119
NC
13
10K
R182 0(NON)
RSB
10
SolDecay SolPh
R116
100K 0.1%
1 14
12K 0.1%
R200 4.7K 0.1%
VMMA VMMB
R199
R201
R115 4.7K 0.1%
VCC ALM
12K 0.1%
3
1
19 24
C82 1000u/63V
4 11
VCC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
T63 T5 T6 T7
TCK
TMS
TDO TDI
GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND
1 2 3 4
1 2 3 4
UPA1759
Source1 Gate1 Source2 Gate2
IC27
UPA1759
Source1 Gate1 Source2 Gate2
IC28
MtrC0_0_ MtrC0_1_
VCC3
PC16 CE1.0u
Drain1 Drain1 Drain2 Drain2
Drain1 Drain1 Drain2 Drain2
8 7 6 5
8 7 6 5
MtrH_0_ MtrH_1_ /LWR
isp Download TP143TP82TP81
MtrC1_0_ MtrC1_1_
C92 + 100u/63V
1.0K
R162
/StepDrvEnable
M4A3-64/64 TQFP100
IC10
D42
GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND
C42 10u/100V
C53 10u/100V
C58 10u/100V L RCH895-181K
L4
L RCH895-181K D69 D2FS6
L3
L RCH895-181K Therm D70 D2FS6
L2
+
+
+
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
TP85 TP78
TP93 TP75
R60 0ohm/1W
SerTU_CLK SerTU_LOAD SerTU_OUT SerTU_IN Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
@/SensR0 @/SensR1
CE470p
C80
Ctrg_RXD
CE470p
R97
100
R148 100
MtrWDcy MtrI3Dcy MtrI2Dcy MtrI1Dcy MtrI0Dcy MtrHDcy MtrC1Dcy MtrC0Dcy
C100
100
C34
R38 10K
/SensCov
R82
CE0.1u
PC15 VCC
VCC
C70
CE470p
18 17 16 15 14 13 12 11
VCC3
RA6 EXBA10E102J
T20 T21
T9 T10 T12 T13 T15 T16
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC9
To FAN JUNCTION BOARD 53398-0390
1 2 3
CN7
1 19
2 3 4 5 6 7 8 9
1
To HEAD BOARD
MtrI2_1_
MtrI3_1_ MtrI3_0_
MtrW_1_ MtrW_0_
PC19 CE1.0u
Serial_STORE
Ser500_IN
TDI_1
53398-0490
1 2 3 4
CN4
+FAN -FAN
Ser500_CLK Ser500_LOAD Ser500_OUT
TP94 TP88 TP105
+27
L RCH895-181K(NON) D51 D2FS6
+
D2FS6(NON)
C37 10u/100V(NON) L1
PC17 CE1.0u
MtrI0_0_ MtrI0_1_
SerTU_STORE
VMTD
MtrI1_0_ MtrI1_1_
R86 10K
VCC
C73 CE470p
R142 100
100
100
R150 C101 CE470p
CE470p
R39
R89
RST SEL2 SEL1 SEL
Sol_Rush Sol_Hold
Mstep2A Mstep2B
MtrADcy MtrA_PA MtrA_PB
Ctrg_TXD
+41
100
TP69 TP65 TP71 TP66 TP62
C75 CE470p
/StepDrvEnable1
SerCtrg_CLK SerCtrg_LOAD SerCtrg_OUT SerCtrg_IN
VCC
VCC
+27
VCC3
TP138 TP152 TP153
TP145 TP144 TP146
VCC
for TU
for 500cc
for 500cc
53398-0690(NON)
1 2 3 4 5 6
CN10
Sensor(Reserve)
5267-09A(NON)
1 2 3 4 5 6 7 8 9
CN14
52808-2891(NON)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN6
53398-0790
1 2 3 4 5 6 7
CN3
52808-0691
1 2 3 4 5 6
CN8
To INKTANK BOARD
TP142 TP140 TP141 TP139 VCC
TP89
/RD 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND
GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MtrI2_0_
TP125
TP90
IC23 MTD2005F
6
10 2 9 3 8 4 7 5
TP126
VCC
150 R99
TP95 TP101 R149 22K
TP165 TP163 TP161 TP164
22K R98
TP92 TP129
TP96
5
10K
R186
GND
R185
3
+
2-28
R151 150
TP91 TP97 TP102 TP130
TP98 TP106 TP131
TP99 TP107 TP132
2
-
VCC3
SERVO BOARD_Circuit Diagram 2/4
MtrI1_1_
MtrI1_0_
MtrI0_1_
MtrI0_0_
3.3K R36 1.0K
TP52 R37
3.3K R34 1.0K
TP55 R129
3.3K R32 1.0K
TP46 R33
3.3K R30 1.0K
TP54 R128
VCC
C29 CE3900p
R35 CE0.047u 10K
C31
TP51
VCC
CE0.047u
C28
MtrI1_PA MtrI1_PB MtrI1Dcy
C22
TP47
TP49
CE820p
TP50
TP48
PC4 CE0.1u
C20
CE820p
C25
TP41
TP42
PC3 CE0.1u
TP43
CE3900p
R31 CE0.047u 10K
C27
CE0.047u TP45
C24
MtrI0_PA MtrI0_PB MtrI0Dcy
TP44
T1
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC3 MTD2005
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC4 MTD2005
220
PG
8 20
220
27
7 21 9 15 16 19
10 12 14 18
R28 0.68ohm/1W
R29
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R24 0.68ohm/1W
220
27
7 21 9 15 16 19
10 12 14 18
8 20
VMTD
R25
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
+ C81 1000u/63V
VMTD
R27 0.68ohm/1W
R26
1
2 26 4
6 22
5 23 24
25 3
VCC
R23 0.68ohm/1W
R22
1
2 26 4
6 22
5 23 24
25 3
VCC
C26
C23 CE820p
D16 D1FS6
D14 D1FS6
D15 D1FS6
D13 D1FS6
CE0.22u/50V
C33
CE0.22u/50V
C30
CE820p
C21
D12 D1FS6
D10 D1FS6
D11 D1FS6
D9 D1FS6
CE0.22u/50V
C32
CE0.22u/50V
VMTD
VMTD
D33 EXCML20A390 D1FS6
D31 EXCML20A390 D1FS6 TP56 FL9
TP60 FL10
D32 EXCML20A390 D1FS6
D30 D1FS6 TP61 FL11
FL12 TP70 EXCML20A390
D29 EXCML20A390 D1FS6
TP67 FL13
D27 EXCML20A390 D1FS6
D28 EXCML20A390 D1FS6 TP72 FL14
D26 D1FS6 TP59 FL15
FL16 TP63 EXCML20A390
+A_I1 +B_I1 -A_I1 -B_I1
PUMP2
+A_I0 +B_I0 -A_I0 -B_I0
PUMP1
MtrC0_1_
MtrC0_0_
MtrI3_1_
MtrI3_0_
MtrI2_1_
MtrI2_0_
3.3K R78 1.0K
TP128 R75
3.3K R77 1.0K
TP122 R74
3.3K R20 1.0K
TP16 R21
3.3K R18 1.0K
TP22 R127
3.3K R16 1.0K
TP12 R17
3.3K R14 1.0K
TP21 R126
VCC
TP14
VCC
C64 CE3900p
R76 CE0.047u 10K
C66
TP5
C3
TP6
TP13
C59 CE820p
TP114
R1
1
2 26 4
6 22
5 23 24
25 3
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC1 MTD2005(NON)
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC2 MTD2005
220
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC8 MTD2005F
R67 0.68ohm/1W
R65
22
23 20 25
27 16
26 17 18
19 24
VCC
R6 0.68ohm/1W
R5
1
2 26 4
6 22
5 23 24
25 3
VCC
R2 0.68ohm/1W(NON)
TP116
TP108
PC8 CE0.1u
TP7
PC2 CE0.1u
CE820p
CE0.047uTP115
C65
C1
TP4
CE820p
TP127 MtrC0_PA MtrC0_PB MtrC0Dcy
C15 CE3900p
R19 CE0.047u 10K
C17
VCC
CE0.047uTP15
C14
MtrI3_PA MtrI3_PB MtrI3Dcy
C11 CE3900p
R15 CE0.047u 10K
C13
CE0.047u TP11
C10
MtrI2_PA MtrI2_PB MtrI2Dcy
TP10
TP9
PC1 CE0.1u
VCC
PG
/StepDrvEnable1
RSB
17
RSA
11
RSA
11
13
PG
13
RSB
17
RSA 11 RSA 11
13 PG
220
27
7 21 9 15 16 19
10 12 14 18
8 20
220
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
R68 0.68ohm/1W
R66
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R7 0.68ohm/1W
R8
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R3 0.68ohm/1W(NON)
220
27
7 21 9 15 16 19
10 12 14 18
8 20
VMTD
R4
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
RSB 17 RSB 17
VCC
RSA 5
C12
C4 CE820p
C60 CE820p
D67 D1FS6
EXCML20A390 D68 D1FS6
D64 EXCML20A390 D1FS6 FL34
FL36 D63 D1FS6
D62 D1FS6
+A_I3 +B_I3 -A_I3 -B_I3
PUMP4
MtrW_1_
MtrW_0_
MtrH_1_
MtrH_0_
T3
+A_C0 +B_C0 -A_C0 -B_C0
MtrC1_1_
MtrC1_0_
CAP UP/DOWN FL37 EXCML20A390
D66 EXCML20A390 D1FS6 FL35
D65 D1FS6
D61 D1FS6
CE0.22u/50V
C54 VMTD
D8 D1FS6 D25 EXCML20A390 D1FS6
D23 EXCML20A390 D1FS6 TP20 FL1
D22 D1FS6 TP25 FL3
FL4 TP31 EXCML20A390
D24 EXCML20A390 D1FS6 TP24 FL2
CE0.22u/50V
C55
VMTD
D21 EXCML20A390 D1FS6(NON)
TP33 FL5
D19 EXCML20A390 D1FS6(NON)
D20 EXCML20A390 D1FS6(NON) TP35 FL6
D18 D1FS6(NON) TP28 FL7
+A_I2 +B_I2 -A_I2 -B_I2
PUMP3 (Reserve) FL8 TP32 EXCML20A390
D6 D1FS6
D7 D1FS6
D5 D1FS6
CE0.22u/50V
C19
D4 D1FS6(NON)
CE0.22u/50V
C16
D2 D1FS6(NON)
CE820p
C2
VMTD
D1FS6(NON)
D3
D1 D1FS6(NON)
CE0.22u/50V
C18
CE0.22u/50V
/StepDrvEnable2
VCC
R94 1.0K
R59 1.0K
3.3K
TP121 R56
R58 1.0K
3.3K
TP113 R55
R73 1.0K
3.3K
TP118 R70
R72 1.0K
3.3K
TP110 R69
R54 1.0K
3.3K
TP119 R51
R53 1.0K
3.3K
TP112 R50
VCC
VCC
C48 CE3900p
R57 CE0.047u 10K
C50
TP86
C43 CE820p
CE0.047u TP87
C49
TP117
TP109
PC6 CE0.1u
C56 CE820p
TP123 MtrC1_PA MtrC1_PB MtrC1Dcy
C61 CE3900p
R71 CE0.047u 10K
C63
VCC
TP151
TP149
PC7 CE0.1u
CE0.047u TP104 TP103
C62
TP150
C40 CE820p
TP111 MtrW_PA MtrW_PB MtrWDcy
C45 CE3900p
R52 CE0.047u 10K
C47
CE0.047u TP84
C46 TP83
TP120 MtrH_PA MtrH_PB MtrHDcy
TP148
PC5 CE0.1u
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC5 MTD2005F
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC7 MTD2005F
1.0ohm/1W
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
220
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
VMTD
220
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
220
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
R48 1.0ohm/1W(NON)
R45
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R64 0.68ohm/1W
R62
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R43 1.0ohm/1W
R41
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
IC6 MTD2005F(NON)
R47 1.0ohm/1W(NON)
R44
22
23 20 25
27 16
26 17 18
19 24
VCC
R63 0.68ohm/1W
R61
22
23 20 25
27 16
26 17 18
19 24
VCC
R42
R40
22
23 20 25
27 16
26 17 18
19 24
VCC
RSB
13 NC 13
RSA 5
RSB 10
RSA 5 RSA 5
NC 13
RSB 10 RSB 10
NC 13 NC 13
2-29
10
R96 1.0K
C36
VMTD
C44 CE820p
D1FS6(NON)
D49
D1FS6(NON)
D45
D1FS6(NON)
D47
D43 D1FS6(NON)
CE0.22u/50V
C38
CE0.22u/50V
C39
C57 CE820p
D59 D1FS6
D55 D1FS6
D57 D1FS6
D53 D1FS6
CE0.22u/50V
C51 VMTD
FL32
FL33 EXCML20A390
RESERVE
+A_W +B_W -A_W -B_W
D50 EXCML20A390 D1FS6(NON)
D46 EXCML20A390 D1FS6(NON) FL26
D48 EXCML20A390 D1FS6(NON) FL27
FL29EXCML20A390 +A_C1 +B_C1 D44 -A_C1 D1FS6(NON) FL28 -B_C1
D60 EXCML20A390 D1FS6
D56 EXCML20A390 D1FS6 FL30
FL31
D58 EXCML20A390 D1FS6
D54 D1FS6
WIPER
D37 EXCML20A390 D1FS6 FL22 D40 D1FS6
D41 EXCML20A390 D1FS6
D39 EXCML20A390 D1FS6 FL23 D36 D1FS6
WIPER HEIGHT
D38 D1FS6
CE0.22u/50V
C52
C41 CE820p
VMTD
FL25 EXCML20A390 +A_H +B_H D35 -A_H D1FS6 FL24 -B_H
D34 D1FS6
CE0.22u/50V
C35
CE0.22u/50V
SERVO BOARD_Circuit Diagram 3/4
2
VM
C67 CE1000p
1 2 3 4 5
C98
VCC3
RA14 EXBA10E103J
R156
R157 1.0K
47 47
R93 10K
C78 CE1000p
VCC
53398-0590 R217 R218 DDA_CLK DDA_MtoS DDA_StoM
CN9
Moni t or
47K
R146 2.2K
RA2 EXBA10E103J
R91
R92
1
6
1.0K
VCC3
T24 T28
T19 T23
C79 CE1000p T32 T31 T35 T34
DDA_CLK DDA_MtoS DDA_StoM
2.2K
1.0K
R90 10K
RA13 EXBA10E103J
IC11 CY7C1399
VCC3
R158 1.0K
C71 CE1000p
CE0.022u
C95
CE0.022u
C99
SOL_CURNT Y_CURNT X_CURNT R145
6
VCC3
CE1000p
VD[0..15]
C97 CE0.1u
VA[0..15]
C72
CE1000p
C74
CE0.022u
1
VA0 5 VA1 7 VA2 4 VA3 8 VA4 3 VA5 9 VA6 2 VA7 10
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
1
CS
20
WE
27
/VHWR
11 12 13 15 16 17 18 19
VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15
10 VD8 2 VD9 9 VD10 3 VD11 8 VD12 4 VD13 7 VD14 5 VD15
R147 470
RA7 EXBA10E103J
CE0.022u
C96
CE1000p
R143 470
6
VA0 VA1 VA2 VA3 VA4 VA5 VA6 VA7 VA8 VA9 VA10 VA11 VA12 VA13 VA14
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
/VRD
22
OE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
6
1
5 7 4 8 3 9 2 10
VA8 VA9 VA10 VA11 VA12 VA13 VA14 VA15
/VCS1
R144 470
CE1000p
C76 C77
Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS
5 7 4 8 3 9 2 10
2
JP1 Pad
R138 10K R137
VCC3
10K(NON)
Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS
6
3
1
R81 10K
R80 NON
VCC3
RA9 EXBA10E103J VCC3
5 7 4 8 3 9 2 10
RA1 EXBA10E103J
R79 0
VFWE
PC20 CE0.1u
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
PC21 CE0.1u
R84 2.2K
1
6
5 7 4 8 3 9 2 10
8.0MHz
Y1
C68 CE22p
SCLK
33
R141
CE18p C69
1.8K
R83
F0out F0in /LESSTHANS /LESSTHANF /VCS1 Mode
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
VCC3
CPU ID:0001
VA[0..15]
R139 10K
R140 10K
6
R103 2.2K
/X_A /X_B /XM_A /XM_B
/X_A /X_B XPWMXPWM+
/H8S_RESET
/XG_A /XG_B /RESET
T30 T29
T27 T26 SolPWM
5 7 4 8 3 9 2 10
Y_PWM
13 14 15 16 17 18 19 20 21 22 23 24
SelPWMMode Y_DIR MtrPower
T37
/Y_B
/Y_A
VD4 VD5 VD6 VD7 VFWE
VD0 VD1 VD2 VD3
PC26 CE1.0u
PC10 CE0.1u
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC9 CE0.1u
VCC3
SEL6410E DTC114EK
/PWM_ENin /MTRERR G_CCW G_CW VD[0..15]
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
/SRVBRD_RESET
3 1
/VRD /VHWR /ENC_CHECK /SerialStart
CE0.1u
C93
2
LED2
10 2 9 3 8 4 7 5 6
1
VCC3
Y_PWMMinus
INTDDA
T36
T33
VFWE
1
6
VCC3
R88 10K
I/O I/O I/O I/O VCC3 NC GND I/O I/O I/O I/O I/O
IC17 M4A3-64/32-TQFP48
FANPWM1
I/O I/O I/O I/O I/O GND NC VCC3 I/O I/O I/O I/O
48 47 46 45 44 43 42 41 40 39 38 37
VCC3
YP_PWM YP_DIR /PWM_EN YM_PWM YM_DIR
R87 10K
FANPWM2
1 19
2 3 4 5 6 7 8 9
PC12 CE1.0u
18 17 16 15 14 13 12 11 R175 R174 R172 R171 R170 VCC
Y_PWMMinus T56 T57 T54
IC24 11 12 13 14 15 16 17 18 19 20
22 22 22 22 22
10K R173
X_CURNT
C118 CE0.22u
PWM_EN
XPWM+ XPWM-
PC13 CE0.1u
100
100
100
G_CCW G_CW PWM_EN Y_PWM Mode
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC20
PWM_EN R184
XPWM+ R193 XPWMR183
C128 CE0.022u
8
3403A
VCC
4 10 16 5 9
15
12 14 13
11
4 10 16 5 9
15
12 14 13
VCC 11
R123
L6201PS
10 C86 9 CE0.022u 8 7 6 5 4 3 2 1
10
IC26C 9
100K 0.1%
GND GND NC NC IN1 IN2 BOOT2 BOOT1 OUT1 Vref SENSE VS ENABLE OUT2 NC NC NC NC GND GND
IR2112S
N.C N.C N.C N.C N.C
VSS
HIN LIN SD
VDD
IC30
IR2112S
N.C N.C N.C N.C N.C
VSS
HIN LIN SD
VDD
IC31
VCC
COM
LO
VCC
VS
HO
VB
VB
COM
LO
VCC
VS
HO
IC22D /Y_B 8
/Y_A
+15
+15 VM
2
1
3
6
8
7
D80 DAN202K
C116 CE0.1u
R191 22
R205 22
CE0.22u/50V
C122
D79 DAN202K
2
1
3
+15
C115 CE0.1u
R190 22
R204 22
7 CE0.22u/50V C121 8 6
PC31 CE0.1u
IC22C /X_B 6
+15 VM
/Y_B
/Y_A
/XM_B
/XM_A
IC22A 2 VCC3
/X_A
R208 0.1ohm/1W
/XG_B
/XG_A 1 74LVC14
IC22B 4
11 74LVC14
IC22F 13 74LVC14
Q6 FS30ASJ-2
Q9 FS30ASJ-2
VM
Q7 FS30ASJ-2
FS30ASJ-2 Q10
VM
+
VM
C130 CE1000p
C91 100u/63V
74LVC14 3
CE1000p C133
IC22E 9 74LVC14
5 74LVC14 10
12
CE0.22u/50V CE0.22u/50V
1
220
IC12 H8S/267X-QFP144
VA0 VA1 VA2 VA3 VA4 VA5
1
VD12 VD13 VD14
R136
C94 CE1.0u
VA6 VA7 VA8 VA9 VA10 VA11
VD15
RA3 EXBA10E103J
VA12 VA13 VA14 VA15
R215
10 2 9 3 8 4 7 5
Test0 T46 Test1 T42
12K 0.1% R211 R216 4.7K 0.1%
VD8 VD9 VD10 VD11 T39 T45 T41 T38 T44 T40
12K 0.1% R210 R209 4.7K 0.1%
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 SolPh SolDecay /SOL_EN
33
C136 CE0.1u
PhB+
PhA+
VCC
53398-0890
1 2 3 4 5 6 7 8
CN15
1 2 3 4
/ENC_CHECK
8 7 6 5
Y_CURNT
14
4 3 2 1
EXBV8V102J
RA25 VCC3 5 4 5 6 3 6 7 2 7 8 1 8
VCC
12
IC26D 13
R122 100K 0.1% 3403A
5267-07A
1 2 3 4 5 6 7
CN18
VCC
5267-08A
1 2 3 4 5 6 7 8
CN17
To SCAN MOTOR
EXCML20A390 FL21
FL19 R120 0.1ohm/1W EXCML20A390
R121 0.1ohm/1W
8 7 6 5
EXBV8V470J
1 2 3 4
RA24
EXCML20A390 FL20
VCC
To FEED MOTOR
To GRIT ENCODER BOARD
FL38 EXCML20A390
R206 470
R202 470
CE1000p C110
VCC R131 220
C108
P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Test2 Test3 Test4 Test5 Test6 Test7
CE1000p C109 C107
100K 0.1% C124
10 3
CE1000p C111
Q2
SelPWMMode T49 T48
CE0.1u CE0.1u
10 R195 2 1
CE0.1u C125 CE0.1u
R197 2 1 3
R198 15K R196 15K
CE1000p C112
C126 C127 D76 UDZS16B C135 C134 CE0.22u/50V CE0.22u/50V
1.0K R203 CE1000p C113
VCC3
100K 0.1%
1.0K
TMS
28
YM_DIR YM_PWM YP_DIR YP_PWM TCK T51
VCC3
GND
14
SCLK TDO
R213 12K 0.1% R124 4.7K 0.1%
TDI_1 R161 Y_DIR /PWM_EN /PWM_ENin
12 11 10 9 8 7 6 5 4 3 2 1 I/O I/O I/O I/O TCK GND NC CLK0/I0 TDI I/O I/O I/O
I/O I/O I/O TMS CLK1/I1 NC GND TDO I/O I/O I/O I/O
25 26 27 28 29 30 31 32 33 34 35 36 T50 T53 T52 T55
R214
R212 12K 0.1% 4.7K 0.1% R125
2-30
+
RA8 EXBA10E103J
-
+
-
RA5 EXBA10E103J D75 UDZS16B C132 C131 CE0.22u/50V CE0.22u/50V
1.0K R207
2
/H8S_RESET R102
SERVO BOARD_Circuit Diagram 4/4
2-5 HEATER BOARD HEATER BOARD_Arrangement Diagram (Component Side) It indicates the version of the Board.
2
2-31
1 2 3 4 5 6 7 8
PC12 CE0.1u
VCC
DRYER_ON
DRYER_THM
VCC PC7 CE0.1u
5267-07A
1 2 3 4 5 6 7
+
C9 100u/63V
C2 10u/16V
+
VCC
+ C1 10u/16V
PC2 CE0.1u
+24V
PC3 CE0.1u
VCC3
5 4 3 2 1
33
33
R50
VCC
33
R51
T32
0
R39
33
33
R31
VCC3
CE0.1u
PC15
R41
53398-0590
CN8
PC1 CE0.1u
Monitor
/DRYER_E
BLW_FB
T29
R23
VCC3
74LVC08
IC6C 8
74LVC08
33
PRE-H_ON PRINT-H_ON AFTER-H_ON
From SERVO BOARD
CN3
CE100p
R34
T7
10K(NON)
R10
T25
10K
R12
AFTER-H_THM
T24
10K
R11
IC6D 11
/SUB_ERROR
CE100p
33
R22 10K 1%
10K
R8
CE100p
C14
R21
R20 10K 1%
2.2K
R2
R32 10K 1%(NON)
CE100p
C15
10K
R7
CE100p
C11
PRINT-H_THM
PRE-H_THM
R33 10K 1%
To EXT JUNCTION BOARD
53398-0890
CN7
53398-1271
1 2 3 4 5 6 7 8 9 10 11 12
CN5
R30 10K 1%
To HEATER CONTROL BOARD
10
9
13
12
R35 10K 1%
1 19
R60
74LVC541
E1 E2
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
VCC3
VCC3
10K
8
11
T8 T9
C24 CE100p
9
10
6
13
CE0.1u
74LVC14
74LVC14 IC4C
IC4F
5
1
1
5
12
VCC3
GND
Cd
1 2 3 4
R43
1 2 3 4
/CS1
8 7 6 5
8 7 6 5
T31 T30 T34 T33
T19 T18 T27 T26
8 7 6 5
8 7 6 5
EXBV8V103J
1 2 3 4
RA6
EXBV8V103J 10K
1 2 3 4
RA7
R26 10K
VCC3
3
R27 10K(NON)
R13 2.2K
T14 T15 T16 T17
T12
RN5VD29A
VDD
OUT
4
4 3 2 1
74LVC08
IC6A
33
VCC3
33
4 3 2 1
5 6 7 8
RA10
EXBV8V102J
T20T21
VCC3
R25 R24 10K 10K
R18
R1
2
1
VCC3
RA4 EXBA10E103J
PC10 CE0.1u
VCC3
IC4B
IC7 2
3 74LVC14
2
/ServoReset
/HeaterReset
74LVC14
IC4A
C25 CE0.1u
T38
HEATER BOARD
74LVC14
74LVC14 IC4D
IC4E
T2
R57 1.0K
/SerialStart
VCC3
T1
VCC3
PC11
CE0.1u
C13
R42 10K 1%
D1 D2 D3 D4 D5 D6 D7 D8
CE0.1u
C16
To MAIN BOARD
CE0.1u
C17
R40 10K 1%
2 3 4 5 6 7 8 9
CE0.1u
C19
53398-1190
10K
R62
IC2
CE0.1u
1
C10
10K
R61
CE0.1u(NON)
C18
1SS355
D4
C21
1SS355
D3
C20
1SS355
D7
CE0.1u
1SS355
D5
C23
1SS355
D8
CE0.1u
1SS355
1SS355
D6
C22
1SS355
6
T3 F0IN F0OUT /SERIAL_START /SUB_RESET /SUB_ERROR /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM
5 6 7 8
PC9 CE0.1u
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
PC6 CE0.1u
R14 1.8K
C6 CE18p
3
5
4
Y1 8.0MHz
74LVC08
IC6B 6 T44
T4
C8 CE0.1u
R4 220
VCC3
RA1 EXBA10E103J
VCC3
/H8S_RESET
R59 1.0K
VCC3
C7 CE22p
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
0 R63
1 2 3 4 5 6 7 8 9 10 11
0 R64
VCC3
0 R65
CE0.1u
6
CPUID_1 CPUID_2 CPUID_3 0(NON) R66
A0 A1 A2 A3 A4 A5
T6
T11 T5
T10
CPU ID:0100
RA11 EXBA10E103J
RA12 EXBA10E103J
RA13 EXBA10E103J VCC3
2
PC8 CE0.1u
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC5 CE0.1u
D4 D5 D6 D7
D15 D0 D1 D2 D3
T23 T22 T28
10 2 9 3 8 4 7 5
D0 D1 D2 D3 D4 D5 D6 D7
R46 R47 R52 R53
R28 R29 R38 R36 R37 R44 R45
0 0 0 0
10K 10K 10K 0 0 0 0
HEAT-B_ON HEAT-C_ON Cooling FAN BLW_ON HEAT-D_ON
10 2 9 3 8 4 7 5
D8 D9 D10 D11 D12 D13 D14 D15
/SerialStart
/DRYER_E
/RD /HWR
LED1 LNJ308G8LRA
Q1 DTA114EKA
/SUB_ERROR
R6 220
VCC3
HEAT-A_ON
C12 CE100p
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
H8S/267X-QFP144
IC3
A0 A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10 1
10 2 9 3 8 4 7 5
1 A6 A7 A8 A9 A10 A11 6
D10
33 R3
6
10 2 9 3 8 4 7 5 A12 A13 A14 A15
A8 A9 A10 A11 A12 A13 A14 A15 5 7 4 8 3 9 2 10 1
D9
D8 D9 D10 D11
PC4
6
CPUID_0
D12 D13 D14
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 5 7 4 8 3 9 2 10
1 3
VCC3
6
P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1
6
1
6
1
A[0..15]
RA9 EXBA10E103J
T35 T36 T39 T41 T40 T42
D8 D9 D10 D11 D12 D13 D14 D15
VCC3
VCC3
5 7 4 8 3 9 2 10 1
2-32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
RA3 EXBA10E103J
14
22
20
27
11 12 13 15 16 17 18 19
T13
R68
VCC3
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
10 2 9 3 8 4 7 5
1 19
2 3 4 5 6 7 8 9
RA8 EXBA10E103J
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
10K 1%
VCC3
6
1
2
3
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3
10K 1%
28
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC5
R70 R69 0.1/1W
/CS1
CY7C1399
GND
OE
CS
WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC8
6
10K 10K 10K 10K RA5 EXBA10E103J
R5 R19 R9 R15 RA2 EXBA10E103J 5 7 4 8 3 9 2 10
1
PC13 CE0.1u
T37 T43
Reserve
10K C26 CE1000p
R67
8 7 6 5
A[0..15]
53398-0990(NON)
1 2 3 4 5 6 7 8 9
CN6
100 100 100 100 100 100 100 100
T45
UPA1759
Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2
IC1
BA10358F
270K
-
1 2 3 4
IC9A
18 R48 17 R49 16 R17 15 R54 14 R16 13 R55 12 R56 11 R58 VCC
R71
+
PC14 CE0.1u
2 1
CN4
C4 CE0.1u
+
BLW_FB
PRE-H_ON DRYER_ON
6
5
-
+
7
VCC
BA10358F
IC9B
4
8
5267-02A
1 2
CN1
BA10358F
IC9C
C3 CE0.1u
+24V
L1 SBC8-151-202
D2FS6
To EXT JUNCTION BOARD C5 10u/100V
PRINT-H_ON AFTER-H_ON
D1
PC16 CE0.1u
HEATER BOARD_Circuit Diagram 1/2
2-33
5267-02A(NON)
1 2
CN401
C403 PC400 10u/16V CE0.1u
+
VCC
pre_heater_on print_heater_on after_heater_on
after_therm
print_therm
pre_therm
HEATER CONTROL BOARD
5267-03A(NON)
1 2 3
CN400
53398-1271
1 2 3 4 5 6 7 8 9 10 11 12
CN402
From HEATER BOARD
B03P-VL
1 2 3
1
1
1
0
R405
0
R404
0
3
FH4
F3
FH6
D402 1SS355
Q405 S202SE2
FUSE 250V / 6.3A PFC-5000 PFC-5000
FH5
VCC
R401 220
D401 1SS355
Q404 S202SE2
VCC
R402 C402 220 CE0.1u(NON)
Q402 DTC114EK
R403
3
F2
VCC
FUSE 250V / 6.3A PFC-5000 PFC-5000
FH3
C401 CE0.1u(NON)
Q401 DTC114EK
FH2
D400 1SS355
Q403 S202SE2
R400 C400 220 CE0.1u(NON)
Q400 DTC114EK
3
F1
FUSE 250V / 6.3A PFC-5000 PFC-5000
FH1
2
CN403
2 2 2
4 3 4 3 4 3
1
2 2
1 1
From AC JUNC BOARD
AFTER-THERM
PRINT-THERM
PRE-THERM
53014-06
1 2 3 4 5 6
CN404
B2P3-VH
1 2 3
CN409
B4P7-VH
1 2 3 4 5 6 7
CN413
B2P3-VH
1 2 3
CN410
B2P3-VH
1 2 3
CN407
B4P7-VH
1 2 3 4 5 6 7
CN412
B2P3-VH
1 2 3
CN408
B2P3-VH
1 2 3
CN405
B4P7-VH
1 2 3 4 5 6 7
CN411
B2P3-VH
1 2 3
CN406
AFTER HEATER THERMISTOR
PRINT HEATER THERMISTOR
PRE HEATER THERMISTOR
AFTER HEATER 2
to 117/230V SELECT JUMPER
AFTER HEATER 1
PRINT HEATER 2
to 117/230V SELECT JUMPER
PRINT HEATER 1
PRE HEATER 2
to 117/230V SELECT JUMPER
PRE HEATER 1
VFAN
B03P-VL
1 2 3
B2P3-VH CN303
1 2 3
B2P3-VH CN302
1 2 3
CN301
D200 RD3.0
MD-S8100-90
1 2 3 4 5 6 7 8
CN201
To EXT DU-540(DRYER)
HVCC
To DU-540(BLOWER)
MD-S6100-90
5 3 1 2 4 6
CN200
To EXT JUNCTION BOARD
To DC POWER UNIT 2
To DC POWER UNIT 1
EXT JUNCTION BOARD
/dryer_enable
dryer_on
PC201 CE0.1u
HVCC
From HEATER BOARD
53398-0890
1 2 3 4 5 6 7 8
CN203
After-H Thermistor
PRINT-H Thermistor
PRE-H Thermistor
AC JUNCTION BOARD
dryer_therm1
PC200 CE0.1u(NON)
From HEATER BOARD
5267-02A
1 2
B03P-VL
1 2 3
CN300
From POWER SW
CN202
53014-02
1 2
53014-02 CN102
1 2
53014-02 CN101
1 2
CN100
THERMISTOR JUNCTION BOARD
To HEATER CONTROL BOARD
53014-06
1 2 3 4 5 6
CN103
HEATER BOARD_Circuit Diagram 2/2
2
2-6 INK SYSTEM BOARD INK SYSTEM BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Board. 2-34
2 1
5
CN032-004-000
3 4
1 2
CN1103
5
CN032-004-000
3 4
1 2
CN1203
CARTRIDGE IC BOARD
5268-02A
2 1
CN1201
5
CN032-004-000
3 4
1 2
CN1003
CARTRIDGE IC BOARD
5268-02A
2 1
CN1101
5
CN032-004-000
3 4
1 2
CN903
CARTRIDGE IC BOARD
5268-02A
2 1
CN1001
5
CN032-004-000
3 4
1 2
CN803
CARTRIDGE IC BOARD
5268-02A
2 1
CN901
5
CN032-004-000
3 4
1 2
CN703
CARTRIDGE IC BOARD
5268-02A
2 1
CN801
5
CN032-004-000
3 4
1 2
CN603
CARTRIDGE IC BOARD
5268-02A
2 1
CN701
5
CN032-004-000
3 4
1 2
CN503
CARTRIDGE IC BOARD
5268-02A
2 1
CN601
5
CN032-004-000
3 4
1 2
CN403
CARTRIDGE IC BOARD
5268-02A
2 1
CN501
5
CN032-004-000
3 4
1 2
CN303
CARTRIDGE IC BOARD
5268-02A
2 1
CN401
5
CN032-004-000
3 4
1 2
CN203
CARTRIDGE IC BOARD
5268-02A
2 1
CN301
3 4
CN032-004-000
5
CARTRIDGE IC BOARD
5268-02A
C201
5268-02A
53398-0590
1 2 3 4 5
CN17
52808-0691
6 5 4 3 2 1
CN14
VCC
C28 47u/16V
+
VCC
isp Writer
+ C22 47u/16V
PC8 CE0.1u
53398-0890
1 2 3 4 5 6 7 8
CN18
Serial_En Sub_to_Servo Servo_to_Sub
PC12 CE0.1u
SUB_DATA_in
SUB_CLK_in SUB_LOAD_in SUB_DATA_out
PC1 CE0.1u
VCC
VCC
To SERVO BOARD
2
1
OUT
PC7 CE0.1u
TCK
TMS
TDO TDI
R9
R2 0
+
C23
C17
C30
C27 47u/16V
R8 10K
VCC R11 10K(NON) R12 10K(NON)
R7 10K
VCC
CE330p CE330p CE330p
C29
VCC3
CE330p
0
TP23
E DIR
TDO
IC2
VCC
8 7 6 5
1 2 3 4
PC19 CE0.1u
1 2 3 4
PC13 CE0.1u(NON)
DS2480B(NON)
RXD TXD POL VPP
PC4
TP28
GND TMS I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN VCCO(Bank 1) I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN TDO VCC
TP15
CE0.1u
PC3
D2 UDZS 7.5B(NON)
TP40
UDZS 7.5B
D3
+
R6 22K TP19
C35 2.2u/50V
VCC3
D4 1SS355
@SUB_CLK_in @SUB_LOAD_in @SUB_DATA_out @SUB_DATA_in @Serial_En @Sub_to_Servo @Servo_to_Sub
CE0.1u CE0.1u CE0.1u CE0.1u
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
74LVC245
CE0.1u VCC3 PC17 PC10 PC9
VCC
GND 1-W NC VDD
GND 1-W NC VDD
DS2480B
RXD TXD POL VPP
IC7
TP16
IC4
TP24
8 7 6 5
TP17
PC2
19 1
2 3 4 5 6 7 8 9
CE0.1u CE0.1u CE0.1u CE0.1u
PC5
TP39
TP35 TP36 TP37 TP38
TP32 TP26 TP33 TP27 TP34
TP29 TP30 TP31 TP25
A0 A1 A2 A3 A4 A5 A6 A7
TMS
B0 B1 B2 B3 B4 B5 B6 B7
VCC3
VCC3 PC18 PC11 PC6
CE330p
C34
18 17 16 15 14 13 12 11
CE0.1u
INK TANK BOARD
3
1SS355
R14 10K
R13 10K
VCC3
uPC2933T
GND
IN
IC3
D1
100
100 100
100 100
CE330p(NON)
C33
R10
R1 R5
R4 R3
VCC3
TP13 TP6 TP4 TP1 TP14 TP18 TP22
C19 CE330p(NON)
PC15
20 VCC3 GND 10
1 2
TP21 TP20
CN103
LC4128V-TQFP100
R15 0
TP8 TP7
CARTRIDGE IC BOARD
VCC
8 7 6 5 8 7 6 5 1 2 3 4 VCC
1 2 3 4 8 7 6 5 8 7 6 5 1 2 3 4
VCC TCK IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O VCCO(Bank 0) IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O TDI GND
IC1
CE0.1u
PC14
VCC
VCC 16 3 6 11 10 9 7 8
RA11 EXBV8V103J
CE0.1u
VCC 16 3 6 11 10 9 7 VCC 8 PC16
RA10 EXBV8V103J
VCC3
0 1 2 3 4 5 6 7
R_non
0 1 2 3 4 5 6 7
R_non
TC74HC4051AFT
VCC COM INH A B C Vee GND
IC6
R17
VCC
13 14 15 12 1 5 2 4
13 14 15 12 1 5 2 4
TP9 TP12 TP10 TP11
RA12 EXBV8V222J
TP3
TP2
TC74HC4051AFT
VCC COM INH A B C Vee GND
IC5
R16
TDI
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
TCK
C32
C31
C26
C25
C21
C20
C18
C2
C3
C4
C5
C6
C7
C8
C11
C14
C15
C16
5 6 7 8
VCC
RA14 EXBV8V222J
CE470p CE470p CE470p CE470p
C13
C10
4 3 2 1
RA13 EXBV8V222J
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
C12
4 3 2 1
EXBV8V101J
5 6 7 8
RA6 4 3 2 1
EXBV8V101J
5 6 7 8
RA5
EXBV8V101J
5 6 7 8
RA4
EXBV8V101J
5 6 7 8
RA3
EXBV8V101J
5 6 7 8
RA7
EXBV8V101J
5 6 7 8
CE470p CE470p CE470p CE470p
C9
5 6 7 8
CE470p CE470p CE470p CE470p
5 6 7 8
CE470p CE470p CE470p CE470p
C1
5 6 7 8
CE470p CE470p CE470p CE470p
C24
5 6 7 8
CE470p CE470p CE470p CE470p
5 6 7 8
RA9
VCC3
RA8 EXBA10E103J
6
1
VCC3
RA1 EXBA10E103J
10 2 9 3 8 4 7 5 1 1
2 1
TP5
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 I/O I/O I/O I/O GND(Bank 1) VCCO(Bank 1) I/O I/O I/O I/O VCC CLK2/I CLK1/I I/O I/O I/O I/O VCCO(Bank 0) GND(Bank 0) I/O I/O I/O I/O IN GND
GND IN I/O I/O I/O I/O GND(Bank 1) VCC(Bank 1) I/O I/O I/O I/O/GOE1 CLK3/I CLK0/I VCC I/O/GOE0 I/O I/O I/O VCCO GND I/O I/O I/O I/O
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4
8 7 6 5 1 2 3 4
8 7 6 5 1 2 3 4
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
R_non R18 R_non
2-35
R19
6 VCC3
10 2 9 3 8 4 7 5 RA2 EXBA10E103J
6 10 2 9 3 8 4 7 5
CN101
1 2 3 4
CN13
1 2 3 4
CN12
1 2 3 4
CN11
1 2 3 4
CN10
1 2 3 4
CN9
1 2 3 4
CN8
1 2 3 4
CN6
1 2 3 4
CN5
1 2 3 4
CN4
1 2 3 4
CN3
1 2 3 4
CN2
1 2 3 4
CN1
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
R_non R_non R_non R_non R_non R_non R_non
R_non R_non R_non R_non
R20 R21 R22 R23 R24 R25 R26
R27 R28 R29 R30
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CN16 5267-08A
CN7 5267-08A
CN15 5267-08A
To CARTRIDGE IC
To INK CARTRIDGE
Ink_Empty_11
Ink_Exist_11
Ink_Empty_10
Ink_Exist_10
Ink_Empty_9
Ink_Exist_9
Ink_Empty_8
Ink_Exist_8
Ink_Empty_7
Ink_Exist_7
Ink_Empty_6
Ink_Exist_6
Ink_Empty_5
Ink_Exist_5
Ink_Empty_4
Ink_Exist_4
Ink_Empty_3
Ink_Exist_3
Ink_Empty_2
Ink_Exist_2
Ink_Empty_1
Ink_Exist_1
Ink_Empty_0
Ink_Exist_0
INK SYSTEM BOARD_Circuit Diagram
2
2-7 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Board.
2-36
PC401 CE0.1u
+24V
IC1000 GP2S40
To FEED EXT UNIT
53014-10
1 2 3 4 5 6 7 8 9 10
53014-09 CN404
1 2 3 4 5 6 7 8 9
CN403
To TAKEUP UNIT
+
VCC
@/SensWOrg @/SensC0
VCC
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3
PC902 CE1.0u
VCC
+A_I0 -A_I0 -B_I0 +B_I0 +A_I1 -A_I1 -B_I1 +B_I1 +A_I3 -A_I3 -B_I3 +B_I3
5267-03A
1 2 3
CN902
5267-12A
1 2 3 4 5 6 7 8 9 10 11 12
CN909
CAP SENS
PUMP4
PUMP2
PUMP1
To FAN3
To FAN2
52808-2691
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
CN903
C600 CE0.1u(NON)
R601 1.0K(NON)
PC600 CE1.0u R600 10K(NON)
PhA+ PhAPhB+ PhB-
VCC
@/SensCVOrg @/SensC1 @/SensHOrg
VCC
+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H
VCC
LENC_PHB
LENC_PHA
1 2 3 4
PC500 CE0.1u
HEDS-9730Q50
GND CH.A VCC CH.B
IC500
PC900 CE1.0u
VCC
VCC PC901 CE1.0u
+A_W -A_W -B_W +B_W +A_H -A_H -B_H +B_H
+A_C0 -A_C0 -B_C0 +B_C0
5267-06A
1 2 3 4 5 6
CN901
5267-08A
1 2 3 4 5 6 7 8
CN908
5267-04A
1 2 3 4
CN910
CN900
53398-0490
1 2 3 4 C901
C800 C801 D801 CE0.1u 22u/50V D2FS6
+
R802 390/1W
D800 D2FL20U
VCC
B6P-VH
5267-02A
1 2
5267-02A CN802
1 2
CN804
To POWER UNIT FAN
B2P-VH(NON)
1 2
CN803
B2P-VH
1 2
CN805
To TU/FD I/F BOARD
V9P-VH
1 2 3 4 5 6 7 8 9
CN806
To HEAD BOARD
1 2 3 4 5 6
CN807
To SERVO BOARD
C900
5 6 7 8
4 3 2 1
4 3 2 1 EXBV8V101J
5 6 7 8
RA900
53398-02
1 2
CN904
MAINTENANCE COVER L SW
53014-02(NON)
1 2
CN905
53014-03
1 2 3
CN907
FRONT COVER SW
DC JUNCTION BOARD
Q801 2SJ529S
CE100p CE100p CE100p
C902
To MAIN BOARD
R800 5.6K
R801 3.3K
PSFAN_ON
Q800 DTC114EK
2
+24V
+41V
From SW POWER UNIT2
B8P-VH
1 2 3 4 5 6 7 8
CN800
B10P-VH
1 2 3 4 5 6 7 8 9 10
CN801
From SW POWER UNIT1
WIPER ORG SENS(1-3Pin)
WIPER(1-4Pin)
CAP UP/DOWN
LINEAR ENCODER BOARD
1 2 3 4
CN500
CABLE-ASSY LINER ENC XC-540
VCC
From AXIS SENSOR
Fr om GRIT ENCODER
5267-03A(NON)
1 2 3
CN602
5267-08A
1 2 3 4 5 6 7 8
CN605
53014-02
1 2
CN601
From MAINTENANCE COVER L SW
GRIT ENCODER BOARD
To FAN1
5267-02A(NON)
1 2
CN1100
5267-02A
1 2
CN1101
5267-02A
1 2
CN1102
VCC
53014-03(NON)
1 2 3
CN603
53398-0890
VCC
FAN JUNCTION BOARD
53398-0390
1 2 3
CN1103
To SERVO BOARD
To SERVO BOARD
To SERVO BOARD
1 2 3 4 5 6 7 8
CN604
53398-0290
1 2
CN600
To MOTSENS JUNCTION BOARD
MOTSENS JUNCTION BOARD
C903 47u/16V52808-2691
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
CN906
PAPERSIDE SENSOR BOARD
NON
1 2 3
CN1000
TU JUNCTION BOARD
From DC JUNCTION BOARD
B2P-VH
1 2
CN402
53014-09
1 2 3 4 5 6 7 8 9
+24V
1
4
3 2
CN401
To SERVO BOARD
2-37 To SERVO BOARD
3 1
From MAIN BOARD
SUB BOARD_Circuit Diagram 1/4
2
To MAIN BOARD
52806-2410
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN101
VCC
C105 47u/16V
/RESET
/SW1
/SW0
/LED
LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS
/SW2
+
C107 NON
PC103 CE0.1u
R116 100
PC100 CE0.1u
R119 100
R118 100
R120 100
R117 100
PC101 CE0.1u
NON
C101
NON
C102
NON
C104
NON
C103
R115 100
R114 100
R113 100
PC102 CE0.1u
PC106 CE0.1u
PD[0..7]
C106 CE100p
C100 CE100p
C108 CE100p
PC105 CE0.1u
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
PD1 PD3 PD5 PD7 PD6 PD4 PD2 PD0
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
OC CLK
VHCT574
1D 2D 3D 4D 5D 6D 7D 8D
9
5
VHC32
VHC32
1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q
6
3
VCC
B0 B1 B2 B3 B4 B5 B6 B7
B0 B1 B2 B3 B4 B5 B6 B7
B0 B1 B2 B3 B4 B5 B6 B7
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
PC107 CE0.1u
VHCT245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC104
VHCT245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC105
VHCT245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC106
HCT273
CLK CLR
D1 D2 D3 D4 D5 D6 D7 D8
IC107
VHCT245
B0 B1 B2 B3 B4 B5 B6 B7
IC102
18 17 16 15 14 13 12 11
18 17 16 15 14 13 12 11
18 17 16 15 14 13 12 11
2 5 6 9 12 15 16 19
19 1
2 3 4 5 6 7 8 9
8
IC100C VHC32
IC100B 4
2
IC100A 1
10
PC104 CE0.1u
19 1
2 3 4 5 6 7 8 9
19 1
2 3 4 5 6 7 8 9
19 1
2 3 4 5 6 7 8 9
11 1
3 4 7 8 13 14 17 18
18 17 16 15 14 13 12 11
2 3 4 5 6 7 8 9
VCC 2
CUT_CONFIG TEST_CUT CLEANING TEST_PRINT Reserve_1 Reserve_2 Reserve_3
ENTER DOWN CURSOR MENU
RIGHT CURSOR UP CURSOR LEFT CURSOR
SHEET_CUT PAUSE POWER SETUP HEATER_CONFIG TOOL_UD BASE AUTO CROP
LCD_ON BUSY_LED BASE LED BUZZER PAUSE_LED POWER_LED SETUP_LED ALGIN_LED
19 18 17 16 15 14 13 12
3 1
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
R102 10K
RA101 EXBA10E103J
VCC
RA100 EXBA10E103J
VCC
13
12
R104 10K
VCC
VHC32
IC100D
VCC
RA102 EXBA10E103J
VCC
470
R100
11
R101 10K Q101 DTD113EK
1 1 1
IC103
6
10 2 9 3 8 4 7 5 6
10 2 9 3 8 4 7 5 6 10 2 9 3 8 4 7 5
100
R103
2
EVQ21305R EVQ21305R EVQ21305R
SW120 SW105 SW119
SW100
EVQ21305R
EVQ21305R(NON)
EVQ21305R
SW103
SW101
EVQ21305R
SW107
EVQ21305R(NON)
EVQ21305R
SW102
EVQ21305R SW112
EVQ21305R
SW117
SW116
EVQ21305R EVQ21305R
SW118
EVQ21305R
SW110
SW113
EVQ21305R EVQ21305R
SW106
EVQ21305R(NON)
EVQ21305R
SW111
SW108
SW114
EVQ21305R(NON)
EVQ21305R
SW109
SW104
EVQ21305R
VCC
SW115
Q100 2SK2796S
VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS
1
IC101A VHC14
To LCD
LCD EW162G2GLY
LCD1
CUT CONFIG TEST CUT CLEANING TEST PRINT Reserve 1 Reserve 2 Reserve 3
RIGHT CURSOR UP CURSOR LEFT CURSOR ENTER DOWN CURSOR MENU
SHEET CUT PAUSE POWER SETUP HEATER CONFIG TOOL U/D BASE AUTO CROP
MDF7-16P-2.54DSA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CN100
Q104
Q108
Q106
Q103
Q102
Q105
13
11
9
5
3
BUSY
R106
180
R107
330
R105
VCC
R109
180
R112
180
R111
180
R110
VHC14
VHC14 IC101F
VHC14 IC101E
VHC14 IC101D
VHC14 IC101C
IC101B
BZ100
MEB-12C-5
2
1
180
R108
12
10
8
6
4
BUZZER
DTD113EK
VCC
DTD113EK
SLR343BBT3F
LED106
HEATER CONFIG
DTD113EK
SLR343BBT3F
LED101
SETUP
180(NON) SLR343BBT3F(NON)
LED100
SETUP
DTD113EK
SLR343BBT3F
LED107
POWER
DTD113EK
SLR343BBT3F
LED104
PAUSE
180(NON) SLR343BBT3F(NON)
LED103
PAUSE
DTD113EK
SLR343BBT3F
LED105
BASE
DTD113EK
SEL6410E TH12 RT
LED102
PANEL BOARD
2
2
2
2
2
2
2
Q107
3 1 3 1 3 1 3 1 3 1 3 1
2-38
3
2 1
1 11
SUB BOARD_Circuit Diagram 2/4
VHV0 VCC
/P_SIDE_SENS
VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH_BU GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
22u/16V
+ C502
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN2
C501 CE0.1u
0
R4
7
C10
R9
CE1000p
2.2K
BA10358F
-
+
NON
R5
NON
R12
IC1B
1
-
6
5
R8 3.3K
D2 1SS355
D1 1SS355
BA10358F
2
TR1
R7 10K 1%
0
R6
TP74
R500 10K
82
R10
VCC
VCC
TP75
CHECK0
DTB123EK
2
C9 CE0.1u
TP58 TP57 TP56 TP55
IC1A 3 +
VCC
TP62 TP63 TP64
47u/16V(NON)
+ C1
TP54 TP53 TP52 TP51
0 HEAD
C8 CE0.1u(NON)
8
4
FROM Head Board
VCC
1
2-39
3
100
R11
1.0K
C11 CE1000p
22u/16V
+ C511
VCC
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN18
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN15
10u/50V
+ C2
FROM Head Board 36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN3
C503 CE0.1u 22u/16V
+ C504
VHV0 VCC VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H HD_SENS HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
VCC
VR1 22K 53261-0390
1 2 3
CN21
VCC 330
R1
To PAPERSIDE SENSOR BOARD
GND COM0_A GND COM0_A GND COM0_A GND GND HEAD_TH VCC GND NCHG0 GND LAT0 GND CH0 NC SCK0_YA SCK0_ZA SI0_YA SI0_ZA
NC SCK0_ZB SCK0_YB SI0_ZB SI0_YB
VHV0 GND COM0_B GND COM0_B GND COM0_B GND CHECK0 VCC NCHG0 GND LAT0 GND CH0 GND
VHV0
VCC
R13
VCC
C5 CE0.1u
VHV0
To Head0 Module To Head0 Module
SEL6410E-TP5
LED1
HEAD_U/D_L
HEAD_U/D_H
/P_SIDE_SENS
HD_SENS
TP43 TP42 TP41
ENC_PHB
ENC_PHA
TP2 TP1 TP8 TP7
TP32 TP33 TP34 TP44
1 HEAD
R501 10K
VCC
TP47
CHECK1
TP45
VCC
GND COM1_A GND COM1_A GND COM1_A GND GND NC VCC GND NCHG1 GND LAT1 GND CH1 NC SCK1_YA SCK1_ZA SI1_YA SI1_ZA
NC SCK1_ZB SCK1_YB SI1_ZB SI1_YB
VHV0 GND COM1_B GND COM1_B GND COM1_B GND CHECK1 VCC NCHG1 GND LAT1 GND CH1 GND
VHV0
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN11
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN8
FROM Head Board 36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN4
53261-0490
1 2 3 4
CN22
To LINEAR ENCODER BOARD
VCC
To Head1 Module To Head1 Module
VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PHA GND ENC_PHB GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
VHV1
TP12 TP11 TP10 TP9
R502 10K
TP77
CHECK2
TP76
VCC
GND COM2_A GND COM2_A GND COM2_A GND GND NC VCC GND NCHG2 GND LAT2 GND CH2 NC SCK2_YA SCK2_ZA SI2_YA SI2_ZA
22u/16V
+ C512
VCC
VCC
NC SCK2_ZB SCK2_YB SI2_ZB SI2_YB
VHV1 GND COM2_B GND COM2_B GND COM2_B GND CHECK2 VCC NCHG2 GND LAT2 GND CH2 GND
VHV1
PRINT CARRIAGE BOARD 1/2
ENC_PHB
ENC_PHA
TP4 TP5 TP6
TP19 TP20 TP21 TP35
2 HEAD
C6 CE0.1u
VHV1
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN19
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN16
10u/50V
+ C3
To Head 2 Module To Head 2 Module
VCC
SUB BOARD_Circuit Diagram 3/4
2
FROM Head Board
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN5
VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB
VHV1 VCC
C505 CE0.1u
HEAD_U/D_L
R2 1K
TP16 TP17 TP18
R3 1K
VCC
COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B
VCC
VCC
GND COM4_A GND COM4_A GND COM4_A GND GND NC VCC GND NCHG4 GND LAT4 GND CH4 NC SCK4_YA SCK4_ZA SI4_YA SI4_ZA
NC SCK4_ZB SCK4_YB SI4_ZB SI4_YB
VHV1 GND COM4_B GND COM4_B GND COM4_B GND CHECK3 VCC NCHG4 GND LAT4 GND CH4 GND
VHV1
53398-1390
1 2 3 4 5 6 7 8 9 10 11 12 13
CN1
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN12
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN9
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN6
To D-Pics
FROM Head Board
To HEAD UP/DOWN SENSOR
COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B
53261-0690
1 2 3 4 5 6
TP46
R503 10K
TP48
CHECK3
CN14
TP50 TP49 TP60 TP59
TP15TP14TP13TP3
4 HEAD
HEAD_U/D_H
22u/16V
+ C506
To Head4 Module To Head4 Module
VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB
VHV2 VCC
C507 CE0.1u 22u/16V
+ C508
TP71 TP72 TP73 TP78
TP66 TP65 TP70 TP69
TP61 TP68 TP67
5 HEAD
R504 10K
TP23
CHECK4
TP22
VCC
VCC
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN20
52808-2191
22u/16V
+ C513
VCC
GND COM5_A GND COM5_A GND COM5_A GND GND NC VCC GND NCHG5 GND LAT5 GND CH5 NC SCK5_YA SCK5_ZA SI5_YA SI5_ZA
NC SCK5_ZB SCK5_YB SI5_ZB SI5_YB
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN17
10u/50V
+ C4
VHV2 GND COM5_B GND COM5_B GND COM5_B GND CHECK4 VCC NCHG5 GND LAT5 GND CH5 GND
VHV2
C7 CE0.1u
VHV2
To He a d 5 Module To He a d 5 M odu l e
VCC
FROM Head Board 3
8
6
HD_SENS
5
4
C500 CE100p
33
R508
VHV2 VHV2 GND COM6_A GND COM6_A GND COM6_A GND COM6_B GND COM6_B GND COM6_B GND GND VCC GND GND GND GND GND LAT6 GND CH6 GND NCHG6 GND SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB
74VHCT08AFT
2
74VHCT08AFT IC502A 1
10
74VHCT08AFT IC502C 9
IC502B
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN7
VCC
11 TR500 DTC114EKA
2
13
12
VCC PC502 CE0.1u
11 13
12
8
3
6
VCC
5
4
VCC
74VHCT08AFT
10
74VHCT08AFT IC501C 9
2
To Head6 Module 52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN13
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN10
CHECK4
CHECK5
CHECK0
CHECK1
CHECK2
CHECK3
GND COM6_A GND COM6_A GND COM6_A GND GND NC VCC GND NCHG6 GND LAT6 GND CH6 NC SCK6_YA SCK6_ZA SI6_YA SI6_ZA
NC SCK6_ZB SCK6_YB SI6_ZB SI6_YB
VHV2 GND COM6_B GND COM6_B GND COM6_B GND CHECK5 VCC NCHG6 GND LAT6 GND CH6 GND
VHV2
74VHCT08AFT IC501A 1
IC501B
TP39
R505 10K
TP40
CHECK5
74VHCT08AFT
IC501D
TP30 TP31 TP29 TP28
74VHCT08AFT
IC502D
TP36 TP37 TP38
TP27 TP26 TP25 TP24
6 HEAD
22u/16V
+ C510
PRINT CARRIAGE BOARD 2/2
PC501 CE0.1u
C509 CE0.1u
R506 10K(NON)
VCC
R507 10K(NON)
VHV2 VCC
VCC
3
2-40
1
2 To Head6 Module
VCC
SUB BOARD_Circuit Diagram 4/4
2-8 TAKEUP BOARD TAKEUP BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2
2-41
1 2 3
1 2 3 4
5267-05A
1 2 3 4 5
5267-04A CN4
CN6
5267-03A
1 2 3 4 5
DC24V
1 2 3 4
1 2
1
R14 1.0K
VCC3
FL1
R33 1.0K
B2P-VH(NON)
EXCELDR35V
5 6 7 8
5 6 7 8
EXBV8V330J
4 3 2 1
RA2
33
R32
4 3 2 1
5 6 7 8
5 6 7 8
+
VCC3
EXBV8V330J
4 3 2 1
RA3
C7 C6 C8 CE100p CE100p CE100p
C9 CE100p
C10 CE100p
C5 RA1 EXBV8V472J CE100p
4 3 2 1
VCC24
EXCELDR35V C21 CE0.1u(NON) FL2
CN8
VCC3
1 2
R10 1.0K
R4 1.0K
/TU_ENABLE IN1 /TU_STATE OUT1
2 HEC2305-01-250(NON)
CN10
B2P-VH(NON)
CN9
53014-04
CN5
CABLE-ASSY,TU IF EXT XC-540
53014-0510
CN2
CABLE-ASSY,TU IF EXT XC-540
TO MANUAL SW 1:FORWARD 3:OFF 5:REVERSE
1:AUTO ON FORWARD 2,3:OFF 4:AUTO ON REVERSE
TO MODE SELECT SW
SENSOR INPUT CX-491
VCC24
33
R3
6
1
1SS355
1SS355
7
R2 10K
7
VCC3
VCC3
TCK
TMS
TDO TDI
D9 D5S6M
SBC8-151-202
L1
TAKE UP BOARD
+
6
1
IC1 L4960
D1
MODE_CW MODE_CCW TMFOR TMBACK
SENS2 SENS1
1SS355 D10
CN11
10K
R8
1SS355 D11
1 2 3
10K
R9
5 6 7 8
5 6 7 8
4 3 2 1
CE100p
C11
4 3 2 1
CE100p
C12
1SS355 D4
53014-03
CE0.1u
C2
10K
R12
1SS355 D12 1SS355 D5
SENSOR
100K
R6
CE100p
C18
1SS355 D13
VCC
10K
R13
10u/35V
C14
CE100p
C17
5
1SS355 D14 1SS355
53398-0890
4
4
1SS355 D15 1SS355
D19 1SS355(NON)
1SS355
D6
CN3
100u/63V
C1
3
15K 3
R11 22K
+
+
PC4 CE0.1u
+
VCC
C15 2.2u/50V
TP15
D18 1SS355 /RESET
TCK
TP1
TDI
PC6 CE0.1u
VCC3
PC5 CE0.1u
R25
2
1
4 3
TP16
2
TP17
1 2
OUT
uPC2933T
GND
IN
1SS355 IC2
D2
KHS22E
SW1
1.0K
1.0K
3
+
VCC3
1 3
2
5
2
4
CLK1
VCC3
MTRIN2 MTRIN1
MTRON
CVolt
TRIG
R
TMS
R19 4.7K
MTRIN2 MTRIN1
R31 4.7K
C30 CE0.01u
C29 CE0.01u
MTRON
R30 1.0K
R29 4.7K
6
7
3
NE555PS
IC4
4.7K
VCC
THR
DIS
Q
R23
53014-02
1 2
CN7
4 13
15 16
3 2 1
C22 CE0.022u
47K
R24
TP14
R18 R17 4.7K 4.7K VCC
PWM f : 128Hz Duty : 47%(L=ON)
220
R15
Q1 DTA114EKA
VCC3
TDO TP18 TP19 TP20 TP21
LED1 LNJ308G8LRA
C23 CE0.01u
CE0.1u
C20
36 35 34 33 32 31 30 29 28 27 26 25
R16 220
Q2 DTA114EKA 1 3
VCC3
VCC
TDI VCC I/O_A10 TDO I/O_A12 I/O_D6 I/O_A14 I/O_D4 GND I/O_D2 VCCO I/O_D0 I/O_B0 IC3 VCCO I/O_B2 GND I/O_B4 I/O_C14 I/O_B6 I/O_C12 TCK I/O_C10 LC4064V-75NT48C(48PIN-TQFP) VCC TMS
R26
VCC3
1 2 3 4 5 6 7 8 9 10 11 12
PC3 CE0.1u
VCC3 VCC3 VCC3 VCC3
TP2 TP7
D7
D16 1SS355(NON)
D3 D20 1SS355(NON) 2 2
SW1 SW2
R1 10K
TP13
D8
TP5 TP3 TP6 TP4 TP10 TP8 TP11 TP9 TP12 48 47 46 45 44 43 42 41 40 39 38 37 I/O_A8 I/O_A6 I/O_A4 I/O_A2 I/O_A0/GEO0 CLK0/I CLK3/I I/O_D14/GOE1 I/O_D12 I/O_D10 I/O_D8 GND
1 2 3 4 5 6 7 8
47u/16V C19
8 VCC GND 1
CN1
47u/16V C16
IC5
MTRIN1
MTRIN2
MTRON
C24 CE0.01u
VCC24
C1 E1 C2 E2
R27 4.7K
R28 1.0K
8 9 11 10
VCC
C25 C26 C27 CE100p CE100p CE100p
UPC494GS
DEAD OC
INV2 NONI2
FB INV1 NONI1
33
R22
33
R21
33
R20
12
isp Writer
CE2200p
C13
CE0.1u PC2
REF
GND I/O_B8 I/O_B10 I/O_B12 I/O_B14 CLK1/I CLK2/I I/O_C0 I/O_C2 I/O_C4 I/O_C6 I/O_C8
CE0.1u
C28 CE0.1u
C33
VREF
IN2
IN1
EN
IC6
CE0.22u
9
7
5
11
+
C34 C35 220u/50V CE0.1u
2
13 14 15 16 17 18 19 20 21 22 23 24 47u/16V C3
PC1
14 GND 7
+5 C R 5 6
D17 1SS355(NON)
R5 C4 CE0.033u
5
4.7K
R7
GND
VS SENSE
2-42
6
R34 0.56/2W
L6203
BOOT2
OUT2
OUT1
D24 D2FL20U
C32 CE0.022u
8
1
3
D22 C31 CE0.022u D2FL20U 4 BOOT1
2 10
VCC3
D23 D2FL20U
BLACK RED
D21 D2FL20U
VCC24
5566-02A
1 2
CN12
TAKE UP MOTOR
TAKEUP BOARD_Circuit Diagram
2-9 MAINTENANCE PARTS LIST _ Electrical Parts SERVO BOARD Reference No. Q4 IC2 IC3 IC4
Parts No 15119122 15189105 15189105 15189105
Description TR,FET 2SJ535 IC-LINEAR MTD2005 IC-LINEAR MTD2005 IC-LINEAR MTD2005
Function MOTOR POWER SUPPLY MOTOR DRIVER(Right PUMP) MOTOR DRIVER(Left PUMP) MOTOR DRIVER(Middle PUMP)
HEAD BOARD Reference No. TR6,TR8 TR5,TR7 TR9,TR11 TR10,TR12 TR22,TR24 TR21,TR23 TR25,TR27 TR26,TR28 TR38,TR40 TR37,TR39 TR41,TR43 TR42,TR44 F1 F2 F3 TR66
Parts No 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 1000001053 1000001053 1000001053 15119122
Description TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB FUSE,04533.15MR FUSE,04533.15MR FUSE,04533.15MR TR,FET 2SJ535
Function
TAKE UP BOARD Reference No. D9 IC1 IC6
Parts No 15019104 15199237 15199952
Description DI D5S6M-4000 V.RGL L4960 IC L6203
HEATER CONTROL BOARD Reference No. Parts No 1000001417 Revised 5 Q403 1000004355 1000001417 Q404 1000004355 1000001417 Q405 1000004355 F1 12559105 F2 12559105 F3 12559105
TRANSISTOR for HEAD DRIVER(CYAN) TRANSISTOR for HEAD DRIVER(MAGENTA) TRANSISTOR for HEAD DRIVER(YELLOW) TRANSISTOR for HEAD DRIVER(BLACK) TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA) TRANSISTOR for HEAD DRIVER(LIGHT CYAN) HEAD POWER FUSE (CYAN, MAGENTA) HEAD POWER FUSE (YELLOW, BLACK) HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA) HEAD POWER SUPPLY
Function POWER SUPPLY SWITCHING REGULATOR MOTOR DRIVER
Description Function RELAY,S202SE2F *1 HEATER DRIVER (PRE HEATER) RELAY,SSR AQ1208 RELAY,S202SE2F *1 HEATER DRIVER (PRINT HEATER) RELAY,SSR AQ1208 RELAY,S202SE2F *1 HEATER DRIVER (DRYER HEATER) RELAY,SSR AQ1208 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER) FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER) FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER)
*1:When old parts are damaging, change with the board.
2-43
2
3 Replacement of Main Parts
To Ensure safe Work Turn off the Main Power SW and unplug the power cable of the Printer before performing parts replacement. In case that the DU-740/640 (Option Dryer) is installed, unplug the power cables of both printer and DU-740/640 (Option Dryer) before performing parts replacement. It is not possible to cut power off completely only by turning off the Sub Power SWs.
Unplug
AC INLET for the Printer Unit. - Rear View -
AC INLET for the Dryer Unit.
Static electricity can harm some electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z
When unpacking a static-sensitive device from its shipping carton, do not remove the component from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.
z
When transporting a sensitive devices, first place it in an antistatic container or packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. Adj. Time : 40min Total Time : 60min.
CAP TOP REPLACEMENT : 30 min. (6pcs.) 1. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. Adj. Time : 2min Total Time : 32min.
CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK 2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min Total Time : 25min.
PUMP REPLACEMENT : 25 min. (3 pcs.) 1. PUMP TIMES CLEAR
Total Time : 25min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK.
6. IP ADDRESS SETTING
*Set the [DATE] in order of the [Year/Month/Day].
Start the machine with the Service Mode and set it in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
13. SENSOR CHECK
It can be performed in the SENSOR CHECK.
14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 15. LINEAR ENCODER SETUP 16. PAPER SIDE SENSOR ADJUSTMENT 17. HEAD ALIGNMENT Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
Adj. Time : 70min Total Time : 100min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu.
6. PUT PARAMETER 7. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK.
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK
It can be performed in the SENSOR CHECK. Adj. Time : 30min Total Time : 60min.
HEAD BOARD REPLACEMENT : 10min. 1. THERMISTOR CHECK 2. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK.
3. FAN ON THE HEAD BOARD CHECK
Adj. Time : 13min Total Time : 23min.
CARRIAGE BOARD REPLACEMENT : 15min. 1. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK.
2. THERMISTER CHECK 3. PAPER SIDE SENSOR ADJUSTMENT
Adj. Time : 5min Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min.
SERVO BOARD REPLACEMENT : 12min. 1. PINCH ROLLER SENSOR CHECK 2. AGING
It can be performed in the MOTOR MENU > AGING > BOTH. Adj. Time : 8min Total Time : 20min.
CARRIAGE BELT REPLACEMENT : 30min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE
Adj. Time : 20min Total Time : 50min.
ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP
Adj. Time : 3min Total Time : 28min.
BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING
Adj. Time : 2min Total Time : 9min.
3-3
3-1 HEAD REPLACEMENT
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
2
Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head. Check the ink amount in the Drain Bottle. Upper Limit Discard it before the ink exceeding the upper limit.
3
[
] [
[
]
]
SUB MENU PUMP UP
PUMP UP A B C
Select [PRINT MENU] > [HEAD RANK], and select the Head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the Left and Right keys, and changing the parameters with the Up and Down keys. Press the [ENTER] key to save the settings. * The Head No. are [HEAD1], [HEAD2], [HEAD3] in order starting from the Cyan Head at the left end.
4
SERVICE MENU SUB MENU
HEAD RANK
SERVICE MENU PRINT MENU [
5CY2F2F
]
PRINT MENU HEAD RANK [
]
[
]
HEAD RANK HEAD 1
HEAD RANK 1 1234567 (1/5)
Remove the Front Cover, Right I/S Cover and Right Inner Plate.
Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it.
Right I/S Cover
Front Cover Right Inner Plate
3-4
5
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.
SERVICE MENU I/S MENU [
] [
]
I/S MENU I/S CONTROL [
]
I/S CONTROL CAP [
]
CAP OPEN
6
Turn off the Sub Power SW, and then turn off the Main Power SW.
When replacing the Head, it is necessary to turn off the Main Power SW. If not, the Head or the Main Board may get broken. We recommend replacing the Head with the AC Cord unplugged.
Main Power SW < Rear view >
7
Remove the 4 screws as shown in the figure to remove the Carriage Cover.
Carriage Cover
Holes on the Top Cover
There are 2 holes on the Top Cover. 2 upper side screws can be removed by using a screwdriver through the Top Cover.
8
Remove the Damper Plate, and remove the 2 Ink Dampers from the Head which will be replaced.
Damper Plate
Be sure to remove and fix the Ink Damper with the Head Board Cover fixed. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head will be broken.
Head Board Cover
3-5
9
Remove the 2 screws as shown in the figure to remove the Head Board Cover.
Head Board Cover
10
Disconnect the 2 flexible cables from the Head.
Flexible Cable
Make sure that LED on the Carriage Board is off when disconnecting the flexible cables.
11
Remove the Spring, and remove the 3 screws fixing the Head as shown in the figure. Then, pull the Head towards the front and pull it up to remove it.
Spring
12
Remove the Head from the Head Adapter and fix the new Head to the Head Adapter.
Make sure to fix the Head by pressing it to the bottom left corner of the Adapter. Use the 2kgf·cm torque driver (ST-056) to tighten up the screws.
3-6
5CY2F2F
Head
Head Adapter
13
Install the Head to the Head Carriage with the 3 screws temporarily. Then, fix the Spring and tighten up the 3 screws as shown in the figure.
Use the 2kgf·cm torque driver (ST-056) to tighten up the screws. Spring
14
Connect the 2 flexible cables to the Head Board.
Flexible Cable
Be careful not to connect the wrong flexible cable.
15
Fix the Head Board Cover.
Head Board Cover
16
Replace the new 2 Ink Dampers, and fix them to the Head. Make sure to replace the Dampers when the Head is replaced. Do not hold both sides of the Ink Damper so hard. It could break. You can connect either Ink Damper to the either connector on the Head, however, basically connect the Ink Damper which has the Ink Tube with 2 lines to rear side and connect the Ink Damper which has the Ink Tube with 1 line to front side. 3-7
17
Fix the Damper Plate.
Damper Plate
Make sure not to press it down to the Dampers. Dampers could break. * Fix the screws at the bottom of the long screw holes.
18
After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
19
Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head, and press the [ENTER] key. Check the ink amount in the Drain Bottle, and press the [ENTER] key.
SERVICE MENU SUB MENU ] [
[
]
SUB MENU HEAD REPLACE [
]
HEAD REPLACE A B C HEAD REPLACE A [ENTER]
CHECK DRAIN BOTTLE [ENTER]
Go through the following sequences to perform the Head Cleaning and Ink Filling
REMOVE SOL CRT. 12345678910111 CHECK DRAIN BOTTLE SET SOLCL-LIQUID 12345678910111
[ENTER]
SET SOL CRT. 12345678910111 FILLING INK... >>>
FILLING INK... >>>
REMOVE SOL CL 12345678910111 CHECK DRAIN BOTTLE FILLING INK... >>>
3-8
[ENTER]
If you dispose of the drained ink when performing [PUMP UP] at 2 , select [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET DRAIN COUNTER] in the User's menu, and press the [ENTER] key to reset the drain counter.
SUB MENU SUB MENU MAINTENANCE MAINTENANCE DRAIN BOTTLE EMPTY DRAIN BOTTLE RESET DRAIN COUNTER
20
Enter the Service Mode and perform the following adjustments. 1. THERMISTOR CHECK 2. [4-4 HEAD ALIGNMENT] 3. HEAD INFORMATION CLEAR 4. [4-8 CAP HEIGHT ADJUSTMENT]
HOW TO CLEAR THE HEAD INFORMATION After THERMISTOR CHECK and HEAD ALIGNMENT, clear the HEAD INFORMATION from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the Head you replaced and press the [ENTER] key.
SERVICE MENU HISTORY MENU [ ] HISTORY MENU HEAD GROUP [
][
HEAD GROUP CLEAR ALL ]
[
]
HEAD GROUP CLEAR H6 [
]
HEAD GROUP CLEAR H5
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3] from the Head at the left end in order.
[
]
HEAD GROUP CLEAR H4 [
]
HEAD GROUP CLEAR H3 [
]
HEAD GROUP CLEAR H2 [ HEAD GROUP CLEAR H1
< Note for fixing the Carriage Cover > Fix the Carriage Cover with the 4 screws shown in the figure temporarily. And tighten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Head position may shift when the Carriage is distorted. Screw
3-9
]
3-2 WIPER REPLACEMENT
1
Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key.
[
][
]
[
][
]
2
3
The Head Carriage moves to a location permitting wiper replacement, and then the screen shown in the figure appears. Open the Front Cover.
OPEN FRONT COVER Front Cover
The screen shown in the figure appears.
FINISHED?
4
Using tweezers, grasp the bottom portion of the Wiper and take it off the hook.
Clean the Wiper Carriage and Scraper using the Cleaning stick if they need to be cleaned.
3-10
Wiper Carriage
Scraper
5
Remove the Wiper and install the new one.
Make sure to fix the wiper to make the rubber side faces the front.
6
Use the tweezers to press the area shown in the figure and engage the Wiper on the hook.
Make sure to engage it on the hook. If the Wiper is not hooked, it may fall off while in use.
7
Close the Front Cover, and press the [ENTER] key. The Head Carriage moves back to the standby position and the head cleaning starts automatically. When the head cleaning finishes, the screen shown in the figure appears.
MAINTENANCE REPLACE WIPER
3-11
3-3 CAP TOP REPLACEMENT
1
Remove the Front Cover and Right I/S Cover. Right I/S Cover
Front Cover
2
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.
SERVICE MENU I/S MENU [
] [
I/S MENU I/S CONTROL [
]
I/S CONTROL CAP [ CAP OPEN
4
Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit.
3-12
]
]
5
Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate.
Pump Cover
6
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key. The Capping Unit moves up. Press the [ENTER] key 3 times, because the Capping Unit moves up in 3 steps.
Right Inner Plate
SERVICE MENU I/S MENU [
] [
]
] [
]
][
]
I/S MENU I/S CONTROL [ I/S CONTROL CAP [ CAP CLOSE
7
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < Rear view >
8
Disconnect the tube (Black) of the Cap Top from the Pump.
Make sure to replace the Cap Top one by one. If you disconnect the plural tubes at the same time, there is the risk of wrong connections.
Pump
3-13
9
Unhook the Cap Frame with holding it by the other hand, and remove it.
Cap Frame
Make sure to hold the Cap Frame. There is a Spring under the Cap Top. The Cap Top will jump out unless you hold the cap frame when removing it.
10
Remove the Cap Top together with the tube. Cap Top
11
Fix the new Cap Top. Make sure to fix it so that the tube side faces the front. Cap Top
Note the following contents. 1. Do not touch the tip of rubber. 2. The Spring is properly fixed under the Cap Top. 3. Do not bend the tubes.
12
Fix the Cap Frame.
Cap Frame
3-14
13
Connect the tube of the Cap Top to the joint part of the Pump. Then, replace the other Cap Tops in the same way. You can connect the 2 tubes to any one of the joint parts.
Fix the tubes firmly.
14
Pump
Turn on the Main Power SW, then turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
15
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down.
SERVICE MENU I/S MENU [
] [
I/S MENU I/S CONTROL [
]
I/S CONTROL CAP [ CAP OPEN
16
Move the Head Carriage to lock it by hand to the standby position.
3-15
]
]
17
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the guides at the two ends of the capping unit with the guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to Cap the Heads with adjusting the position of the Head Carriage. Guide
18
Guide
Fix the Pump Cover.
Pump Cover
19
Fix the Front Cover and Right I/S Cover. Enter the Service mode and perform the following adjustment. 1. [4-8 CAP HEIGHT ADJUSTMENT]
3-16
Front Cover
Right I/S Cover
3-4 CARRIAGE MOTOR REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < REAR VIEW >
2
Remove the Right Inner Plate and Panel Cover. Panel Cover
Right Inner Plate
3
Remove the Panel and put it on the Top Cover.
Top Cover
Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable.
Panel
Panel Board
3-17
4
Remove the Spring.
Spring
5
< Front view >
Disconnect the connector of the motor cable.
Connector
6
Remove the 4 screws as shown in the figure to remove the Motor together with the Flange.
Flange Screw
7
Remove the 4 screws to remove the Motor from the Flange. Fix the Motor Cable of a new Motor using a cable tie without bending the cable root, and then fix the new Motor to the Flange.
Be careful with the fixing direction of the Flange.
3-18
Flange Screw
8
Fix the Flange temporarily. And Fix the Spring. Flange Screw
Spring
9
Check the gears mesh without backlash in the following procedures.
1) Insert the head-unit tool into the hole at the bottom of the machine and turn it gently. The Capping Unit moves down.
Head-unit tool
2) Turn the Drive Gear by hand and check there is no backlash all the way around.
Drive Gear Motor Gear
If there is backlash, go back to the step 4 , and fix the motor again.
< Top view >
3) Inset the Head-unit tool into the hole at the bottom of the machine and turn it gently. The Capping Unit rises.
Head-unit tool
3-19
4) Make the guides at the edges of the Head Carriage line up with the guides at the edges of the Capping Unit. When the heads make contact with the Capping Unit, turn the tool one or two turns more.
Guide
Guide
10
Then, tighten up the 4 screws to fix the Flange firmly in order as shown in the figure. 1
4
Apply a proper quantity of grease (P/# 21675101 FLOIL GE-676 BLACK 10ML) between gears.
3
2
< From top view >
11
Connect the connector of the motor cable.
Connector
12
Fix the Panel.
Panel
3-20
13 Fix the Panel Cover and Right Inner Plate.
Panel Cover
Front Cover Right Inner Plate
14
Perform the SERVO LOCK CHECK. After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
15
16
Open the Front Cover. Front Cover
In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes as the Head moves.
SERVICE MENU MOTOR MENU [
] [
MOTOR MENU SERVO LOCK
3-21
[
]
SERVO LOCK S:
3
]
17 Press the [ENTER] key to excite the Motor.
Check the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change.
SERVO LOCK S: 1688 [ ENTER ] SERVO LOCK S:* 1688
18
Perform the AGING for checking. Go back to the [MOTOR MENU], and select [AGING] > [SCAN] and press the [ENTER] key. Confirm that the machine performs the AGING properly and press the [ENTER] key to finish AGING. Do the AGING with the Head Height set at the HIGH position for its safety. Do not load any media when performing [AGING].
19
Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU MOTOR MENU [
]
[
]
MOTOR MENU AGING
AGING SCAN
SERVICE MENU HITORY MENU [
]
HITORY MENU MOTOR GROUP [
][
]
MOTOR HOURS S 1653 hours [
]
MOTOR HOURS S CLEAR [ ENTER ]
3-22
3-5 PUMP REPLACEMENT
1
Remove the Front Cover and Right I/S Cover.
Right I/S Cover
Front Cover
2
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.
SERVICE MENU I/S MENU [
] [
I/S MENU I/S CONTROL [
]
I/S CONTROL CAP [ CAP OPEN
4
Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit.
3-23
]
]
5
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < Rear view >
6
Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate.
Pump Cover
7
Right Inner Plate
Disconnect the connector of the Pump Motor.
Connector
Pump
8 Disconnect the tube (Black) of the Cap Top and the tube (Transparence) of the Drain from the Pump.
Tube (Cap Top side)
Make sure to replace the Pump one by one. If you disconnect the tubes of the plural Pumps at the same time, there is a risk of wrong connections.
3-24
Tube (Drain side)
9
Remove the 2 screws as shown in the figure to remove the Pump Unit.
Screw
10
Remove the 3 screws shown in the figure to remove the Motor from the Pump Unit. Fix the new Pump Unit to the Motor. Motor
Pump Unit
11
Fix the Pump Unit with the 2 screws as shown in the figure.
Screw
12
Connect the tube (Black) of the Cap Top and the tube (Transparence) of the Drain. Then, replace other Pumps in the same way.
Tube (Cap Top side)
Connect the tubes on the Cap Top side to the left joint and connect the tubes on the Drain side to the right joint. Fix the tubes firmly. Make sure that the tubes on the Drain side are inserted to the Ink trash. 3-25
Ink trash
Tube (Drain side)
13
Connect the connector of the Pump Motor.
Connector
14
15
Pump
Move the Head Carriage to lock it by hand to the standby position.
After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
16
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the Guides at the two ends of the Capping Unit with the Guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to Cap the Heads while adjusting the position of the Head Carriage. Guide
3-26
Guide
17
Clear the pump rotation times. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP]. Then, select the pump you replaced. Select [CLEAR] and press the [ENTER] key.
SERVICE MENU HITORY MENU [
]
HITORY MENU MOTOR GROUP [
]
MOTOR HOURS F 3 hours [
] PUMP TIMES A CLEAR
PUMP TIMES A 9134 times
18
Select [SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] for visually checking the Pumps work correctly.
SERVICE MENU I/S MENU [
][
]
I/S MENU PUMP CHECK
PUMP CHECK PUMP SUCTION PUMP CHECK PUMP RELEASE
19
Fix the Pump Cover with the 5 screws shown in the figure.
Pump Cover
20
Fix the Front Cover and Right I/S Cover. Right I/S Cover
Front Cover
3-27
3-6 INK TUBE REPLACEMENT
1
After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
2
Select [SUB MENU] > [PUMP UP], and select the group of the target tube.
SERVICE MENU SUB MENU [
] [
[
]
]
SUB MENU PUMP UP
PUMP UP A B C
3
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < Rear view >
4
Remove the following covers.
Front Rail Cover Top Cover
Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 Only)
Right Top Cover Right I/S Cover
Left I/S Cover Front Cover
3-28
5
6
Remove the 4 screws as shown in the figure to remove the Carriage Cover.
Remove the Carriage Board Cover.
Carriage Cover
Carriage Board Cover
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
7
Remove the 2 Nylon Rivets fixing the clear plates. Then, disconnect all the 6 flexible cables that are coming from the Cable Vayor.
Filters
Flexible Cables
Handle the Filters with care. The Filters may break when dropped.
8
Remove the Guide Plates of the Cable Vayor and Cable Guides. Then, take out the flexible cables from the Cable Vayor.
Cable Guide Guide Plate
< Rear view of the machine >
3-29
9
Disconnect the Ink Tubes from the Ink Dampers, and put the scotch tape on the tip of the Ink Tube to prevent the ink from coming out.
Make sure not to replace the Ink Tubes of the different colors at the same time. There is a risk of connecting wrongly when fixing the new ones.
10
Disconnect the Ink Tubes from the Joints, and put the scotch tape on the tip of the Ink Tubes to prevent the ink from coming out.
It is not necessary to replace the Ink Tubes of the other side (Ink Cartridge side) of the Joints. Joint
< Rear view of the machine >
11
Pull out the Ink Tubes from the Cable Vayor, and put the new Ink Tubes in the Cable Vayor.
Make sure to insert the Ink Tubes to the right slots shown in the figure.
Y
12
Lm Lc M C
K M C
Connect the new Ink Tubes to the Joints, and mark both ends of the Ink Tubes to indicate the color of the ink.
Be careful not to forget to fix the O rings. Make sure that the Tubes are connected straight and firmly at the joint part.
Joint
< Rear view of the machine >
3-30
13
Cut the Ink Tubes at appropriate length and connect them to the Ink Dampers. Then, replace the other Ink Tubes in the same way.
14
Connect the 6 Flexible Cables to the Carriage Board and fix the Nylon Rivets to fix the Clear Plates.
Filters
Flexible Cables
Be careful not to forget to fix the Filters.
15
16
Fix the Carriage Board Cover.
Carriage Board Cover
Fix the Guide Plates and the Cable Guides. Guide Plate
Do not fix the Guide Plates for the 3 positions from the end of Cable Vayor.
Blank
< Rear view of the machine > 3-31
Fix the Cable Guide at the position shown in the figure. Cable Guides are to be fixed next to the Tube Guides.
Cable Guide Tube Guide
< Rear view of the machine >
17 After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
18
Select [SUB MENU] > [FILL INK], and select the group which you want to fill ink of, and press the [ENTER] key.
SERVICE MENU SUB MENU [
] [
[
]
SUB MENU FILL INK
FILL INK A B C
3-32
]
3-7 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply) BOARD LAYOUT (IN CHASSIS) 1. Board Cover opened TU Junction Board
Heater Board
Servo Board
Main Board
Head Board
Board Stay
2. Board Stay removed
SW Power Supply (5V, 24V) AC Junction Board
DC Junction Board
SW Power Supply (41V)
3-33
1
Turn off the Sub Power SW and then turn off the Main Power SW, and pull out the AC cord.
Main Power SW < Rear view >
2
Remove the Chassis Cover. Chassis Cover
3-34
HEAD BOARD REPLACEMENT HEAD BOARD CONNECTOR LAYOUT
CN12 CN11
CN13
CN9
CN1~7
1
Disconnect all the Cables from the Head Board.
Revised 7
2
Remove the screws as shown in the figure to replace to the new Head Board. Make sure that there is no gap in connected part with the main board when connecting the Head Board. < NG >
GAP
3-35
Main Board
Head Board
3
4
Connect all the Cables to the Head Board.
Carry out the following checks. 1. THERMISTOR CHECK 2. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK. 3. FAN ON THE HEAD BOARD
3-36
SERVO BOARD REPLACEMENT SERVO BOARD CONNECTOR LAYOUT
CN16
CN17
CN18
CN15
CN14
CN12 CN11 CN8
CN7
CN4
CN1,2
1
2
Disconnect all the Cables from the Servo Board.
Remove the screws shown in the figure to replace with the new Servo Board.
3-37
3
4
Connect all the cables to the Servo Board.
Carry out the following adjustments and settings. 1. PINCH ROLLER SENSOR CHECK 2. AGING
3-38
MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT
CN11 CN10 CN9 CN7 CN8
CN4
CN6
1
Connect the AC cord, and turn on the Main Power SW.
Main Power SW < Rear view >
2
Start the Peck.
3-39
3
Perform [Get Report] and [Get Parameters], and save them.
4
Turn off the Main Power SW and pull out the AC cord.
< Rear view >
Revised 7
5
Disconnect all the Cables which are connected to the Main Board.
6
Remove the screws as shown in the figure fixing the head Board, and disconnect from the Main Board.
Main Board
3-40
Main Power SW
Head Board
Revised 7
7
Remove the screws as shown in the figure fixing the Main Board, and replace with the new Main Board.
Main Board
Revised 7
8
Connect the Head Board to the Main Board, and fix it with the screws as shown in the figure. Make sure that there is no gap in connected part with the main board when connecting the Head Board. < NG >
GAP
9
Connect all the cables to the Head Board.
3-41
Main Board
Head Board
10
Perform the following operations after replacement. 1. DIP SW SETTING 2. BATTERY INSTALLATION Refer to [3-8 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu.
6. PUT PARAMETER Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
7. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK.
Perform the following operations if it is not possible to transfer the parameters by Peck4. 1. DIP SW SETTING 2. BATTERY INSTALLATION Refer to [3-8 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. HEAD RANK SETTING It can be set in the [PRINT MENU] > [HEAD RANK].
9. SERIAL NUMBER INPUT It can be set in the [SUB MENU] > [SERIAL NO.].
10. INK TYPE SETTING It can be set in the [SUB MENU] > [CHANGE INKTYPE].
11. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK]. 12. CAP HEIGHT CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP]. 13. SENSOR CHECK It can be performed in the Sensor Check.
14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE].
15. LINEAR ENCODER SETUP Refer to [4-7 LINEAR ENCODER SETUP].
16. PAPER SIDE SENSOR ADJUSTMENT Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].
17. HEAD ALIGNMENT Refer to [4-4 HEAD ALIGNMENT].
* Only Horizontal and Bidirectional Adjustment are required.
18. CALIBRATION Refer to [4-9 CALIBRATION].
3-42
SW POWER SUPPLY REPLACEMENT (41V) SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN301] on the AC Junction Board
Connected to the [CN800] on the DC Junction Board
1
Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Servo Board Heater Board
2
Disconnect all the cables connected to the SW Power Supply.
3
Remove the 4 screws shown in the figure and replace with the new SW Power Supply (41V).
3-43
Main Board
Head Board
4
5
Connect all the Cables.
Set the output voltage of SW Power Supply to + 41V. 1. Turn on the Main Power SW.
Use the Digital multi-Meter that can measure the direct voltage.
Main Power SW < Rear view >
2. Put the black probe into CN51-1pin (GND) and the red probe into CN51-8pin (Vout) on the SW Power Supply.
CN51-1pin
CN51-8pin
Probe
3. Rotate the volume clockwise using the screwdriver to adjust the output voltage value to +41V+0.1. When the output voltage exceeds the +41.4V, the protection circuit on the SW Power Supply is activated and it stops outputting the voltage. In this case, SW Power Supply will output the voltage by rotating the volume counterclockwise. When the protection circuit works, SW Power Supply may not output for a while. Measure the voltage some time later again. 3-44
Volume
6
Fix the following boards removed in the step 1 . Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Servo Board
Main Board
Head Board
Heater Board
Revised 7
Make sure that there is no gap in connected part with the main board when connecting the Head Board. Main Board
< NG >
GAP
3-45
Head Board
SW POWER SUPPLY REPLACEMENT (5V, 24V) SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN302] on the AC Junction Board
Connected to the [CN801] on the DC Junction Board
1
Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Servo Board Heater Board
2
Disconnect all the cables which are connected to the SW Power Supply.
3
Remove the 4 screws shown in the figure and replace with the new SW Power Supply (5V, 24V).
3-46
Main Board
Head Board
4
Connect all the Cables.
5
Fix the following boards removed in the step 1 . Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Servo Board
Main Board
Head Board
Heater Board
Revised 7
Make sure that there is no gap in connected part with the main board when connecting the Head Board. Main Board
< NG >
GAP
3-47
Head Board
3-8 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < Rear view >
2
Remove the Chassis Cover.
Chassis Cover
3-48
3
Remove the Battery on the Main Board by pushing it down and tilting towards right.
Socket 1
2
Main Board
4
Replace the Battery with a new one. Socket
Be careful with the direction of the Battery. Battery
Main Board
5
Turn on the Main Power SW and turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
6
Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press the [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK [
] [
[
]
CLOCK TIME
The display of [B], which shows a battery exhaustion, disappears by this step.
TIME 00:00:59
B [
TIME 13:01:59
] B
[ ENTER ]
3-49
]
7
Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press the [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK [
] [
[
]
[
]
CLOCK DATE
DATE 00/00/00
DATE 06/08/08
Edit screen
8
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < Rear view >
9
Fix the Chassis Cover.
Chassis Cover
10 Dispose the Battery.
3-50
]
3-9 CARRIAGE BELT REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < Rear view >
2
Remove the following covers. Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Panel Cover Left I/S Cover (XJ-740 only)
Front Rail Cover Top Cover Right Top Cover Right I/S Cover Left I/S Cover
Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable.
3
Front Cover Panel Cover
After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
4
To protect the Heads, select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]. And press the [ENTER] key to move down the Capping Unit.
SERVICE MENU I/S MENU [
] [
I/S MENU I/S CONTROL [
]
I/S CONTROL CAP [ CAP OPEN
3-51
]
]
5
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW < Rear view >
6
Remove the Carriage Cover.
Carriage Cover
7
8
Remove the Damper Plate.
Damper Plate
Remove the Ink Dampers from head 2 and 3. Remove the 2 screws fixing the Belt Holder to the Head Carriage.
Screw
3-52
9
Loosen the 2 Fixingscrews as shown in the figure located leftside of the Belt. And loosen the Adjustment Screw.
< Top view - Leftside of the Belt >
Fixingscrew Adjustment Screw
10
Move the Belt Holder to the left.
Do not scratch the Encoder Scale when removing the Belt from the Carriage or moving the Belt Holder. For working easily and safely, it is recommended to remove the encoder/encoder scale if it is difficult to remove or move the Belt Holder.
11
Belt Holder
Loosen the 4 screws to remove the Carriage Belt.
Do not scratch the Encoder Scale when removing the carriage Belt. If the grease of the Belt adheres to the Encoder Scale, it can be a cause of defective printing.
12
Replace with the new Carriage Belt.
Check that the Belt is not twisted.
Put adequate quantity of grease(P/# : 21675102 GREASE, FLOIL G-902Y 10ML) between pulleys. < Left side >
3-53
< Right side >
13
Tighten the Screws shown in the figure to fix both edges of the Carriage Belt to the Belt Holder.
< Cross-section diagram from the front view >
OK) Screw Plastic Plate
Plastic Plate Metal Plate
When fixing the Carriage Belt, make sure the ends of the Belt are not overlapped. Carriage Belt
Be careful with fixing direction of the Plastic Plate and fixing order of the Plates.
NG) Screw Plastic Plate
Plastic Plate Metal Plate
< Cross-section diagram from the side view > Screw
Belt Holder
Metal Plate Carriage Belt
Plastic Plate
Screw Carriage Belt
Plastic Plate
Belt Holder
Plastic Plate Metal Plate
Carriage Belt
14
Move the Belt Holder by hand to the position of the screw hole which is for fixing with the carriage.
Belt Holder
15
Belt Holder
Fix the Belt Holder to the Head Carriage with the screws. Then, fix the Ink Dampers to the head 2 and 3.
Screw
3-54
Belt Holder
16
Fix the Damper Plate.
Damper Plate
Make sure not to press it down to the Dampers. Dampers could break. * Fix the screws at the bottom of the long screw hole.
17
Tighten the Adjustment Screw to have tension on the Belt. And tighten the 2 Fixingscrews shown in the figure.
< Top view - Leftside of the Belt >
Do not tighten the Screws too hard.
FIxingscrew
Adjustment Screw
18 After turning on the Main Power SW, turn on the Sub
+
Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
MENU
MENU SERVICE MENU
19 Select
[I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the guides at the two ends of the Capping Unit with the guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to cap the heads while adjusting the position of the Head Carriage.
20 Carry out the following adjustments and setting. 1. [4-10 Belt Tension Adjustment] 2. [4-11 Belt Position Adjustment] 3. [4-5 Limit & Cut Down Position Initialize]
3-55
Guide
Guide
3-10 ENCODER SCALE REPLACEMENT
1
Remove the following covers.
Left I/S Cover
Right I/S Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 only)
Front Rail Cover Right I/S Cover
Front Cover
2
After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.
SERVICE MENU I/S MENU [
] [
I/S MENU I/S CONTROL [
]
I/S CONTROL CAP [ CAP OPEN
4
Move the Head Carriage slowly leftwards.
3-56
]
]
5
Remove the Encoder Scale by removing the Plate fixing the Encoder Scale on its right end and the Spring on its left end. Spring
6
Encoder Scale Plate
Remove the Spring Plate from the Encoder Scale and fix it to the Encoder Scale on the side without a cutout. Cutout
Spring Plate
Make sure not to make scratches or put grease on the Encoder Scale when fixing it. Do not touch the surface of the Encoder Scale.
7
Put the Encoder Scale in between the Encoder Plate and the Guide Rail. Then, fix the right end with the Plate and hook up the Spring on the left end. After fixing, confirm that the Encoder Scale is in place.
Spring Plate
Encoder Scale Encoder Plate
Do not loosen or tighten the screws fixing the Encoder Plate. Screw
8
Move the Head Carriage in a whole width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also that the Encoder Scale is between the slit of the Encoder Module.
Carry out the [4-7 LINEAR ENCODER SETUP].
3-57
3-11 PINCH ROLLER REPLACEMENT 1 Remove the Pinch Roller from the Pinch Lever.
Pinch Lever
Pinch Roller
2 Fix the new Pinch Roller to the Pinch Lever.
Pinch Lever
Make sure that the Pinch Roller is fixed firmly at the 3 points and the hook.
Pinch Roller
Hook
< Bottom view >
3-58
3-12 TAKE-UP BOARD REPLACEMENT 1 Turn off the Sub Power SW and Main Power SW of the machine, and turn off the SW of the Take-up unit. Remove the TU Cover.
TU Cover
2 Remove the 2 screws as shown in the figure to remove the Plate fixing the Board.
Board
Screw
Plate
Shaft
3 Remove all the cables that are connected to the Board.
4 Remove the 4 screws to remove the Board from the Plate. Replace with the new Board.
3-59
5 Connect all the cables to the Board.
6 Fix the Plate. Board Plate
Shaft
7 Fix the TU Cover.
TU Cover
8 Check the following. 1. [4-12 TAKE-UP UNIT OPERATION CHECK]
3-60
4 Adjustment 4-1 SERVICE MODE [
], [
], [
] + POWER ON
SERVICE MENU PRINT MENU
[ MENU ] key
PRINT MENU HEAD RANK
PRINT MENU HEAD ADJUST
MENU SERVICE MENU
HEAD RANK HEAD 1
HEAD RANK 1 1234567 (1/5)
HEAD RANK HEAD 6
HEAD RANK 6 1234567 (1/5)
HEAD ADJUST BIAS
BIAS TEST PRINT
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press the [ENTER] key to save the settings. Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error.
PERFORMING TEST PRINT Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.
BIAS --- VIEW --VERTICAL TEST PRINT
HEAD ADJUST VERTICAL
PERFORMING TEST PRINT Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.
VERTICAL --- VIEW --HEAD ADJUST HORIZONTAL
HORIZONTAL TEST PRINT
PERFORMING TEST PRINT
HORIZONTAL DT1, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT3, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT1, High
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT3, High
H1 2
H2 1
H3 3
H5 2
H6 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
BI-DIR.DEFAULT TEST PRINT
HEAD ADJUST BI-DIR.DEFAULT
TEST PRINT 123456
PERFORMING TEST PRINT
Cursor can be moved with [left] and [right] keys, and the heads can be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [left] key when the cursor is on the head 1.
BI-DIR.DEFAULT DT1, Low
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
BI-DIR.DEFAULT DT3, Low
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
BI-DIR.DEFAULT DT1, High
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
BI-DIR.DEFAULT DT3, High
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. Default: It can be changed starting from the standard value (15) with [up] and [down] keys. Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST STANDARD HEAD
STANDARD HEAD 3 > 3
This menu is hidden normally. It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-1
Normal (beeps 1 time)
PRINT MENU LINEAR ENCODER
NOW PROCESSING.. POS: 1361.00mm
LINEAR ENCODER SETUP COMPLETED Error (beeps 2 times)
LINEAR ENCODER SETUP FAILED
Error is found on Linear Encoder and Scale.
LINEAR ENCODER HEADBOARD FAILED
Error is found on Head Board.
This menu is for checking the installation and operation of Encoder Module and Encoder Scale. Refer to [4-7 LINEAR ENCODER SETUP].
PRINT MENU CALIB.DEFAULT
CALIB.DEFAULT TEST PRINT
PERFORMING TEST PRINT
CALIB.DEFAULT TEST PRINT 2
PERFORMING TEST PRINT
CALIB.DEFAULT SETTING
SETTING +0.05%
+0.10%
This menu is used for Calibration. Refer to [4-9 CALIBR ATION (FEEDING DIRECTION)].
When it shows [ ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnecessary by the test result, it needs to be set with [0].
PRINT MENU DOUBLED HEADS
DOUBLED HEADS HEAD 1&2 5&6
PRINT MENU TEST PATTERN
TEST PATTERN HORIZONTAL
PERFORMING TEST PRINT
It is for checking the Head Alignment in Horizontal.
TEST PATTERN BI-DIR.
PERFORMING TEST PRINT
It is for checking the Head Alignment in Bidirection.
TEST PATTERN FILL
PERFORMING TEST PRINT
It prints on the entire print range solid in single color by each head. Print mode is fixed at 720 dps and 8 pass.
TEST PATTERN BI-DIR. CHECK
PERFORMING TEST PRINT
This print pattern is for checking a shifting error in Bidirection and also for confirming the mechanical tendency.
4-2
This menu is displayed only when the Ink Type is Max 2MC. This is for specifying the MC head combination to be disabled under the situation when the Ink Type is Max 2MC and printing in non-high-speed mode using 4heads. This setting is active only when ALTERNATE HEAD is DISABLED in the user menu. Options: 1&2, 5&6 Default: 5&6
Normal
SERVICE MENU I/S MENU
I/S MENU I/S CHECK
NOW PROCESSING.. Checking
I/S CHECK COMPLETED Error
I/S CHECK ERROR CAP This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider. **Make sure to move the head carriage towards left off the capping unit before performing this check. It may damage Head, Cap or Wiper Unit. Error Displays
I/S MENU PUMP CHECK
CAP: Error is found on Capping Motor or Capping Sensor. WIPER: Error is found on Wiper Motor or Wiper Sensor.
PUMP CHECK PUMP SUCTION
NOW PROCESSING..
PUMP CHECK PUMP RELEASE
NOW PROCESSING..
This is for checking the pump motor. The rotation for both ink suction and release can be checked. All pump motors rotate for 5 seconds and stop.
I/S MENU I/S CONTROL
I/S CONTROL CAP
CAP OPEN
I/S CONTROL WIPER
WIPER FRONT
CAP: Opens and closes the cap Cap must not be left opened for long time when ink is installed. Dried ink may damage Head. Option: OPEN/CLOSE Default: OPEN WIPER: Moves the wiper towards front and rear. Option: FRONT/REAR Default: FRONT **Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages, especially the Head Carriage.
I/S MENU CAP ADJUST
I/S MENU CAP AGING
CAP ADJUST ADJUST POS.
ADJUST POS. 0.00 -2.00
CAP ADJUST CHECK GAP
CHECK GAP
NOW PROCESSING..
0.00
CAP AGING COMPLETED Error (beeps 2 times)
CAP AGING FAILED !!
I/S MENU WIPER AGING
NOW PROCESSING..
WIPER AGING COMPLETED Error (beeps 2 times)
WIPER AGING FAILED !!
4-3
This is for adjusting and checking the height of the cap. Refer to [4-8 CAP HEIGHT ADJUSTMENT].
This is to confirm that the capping is done properly within the operation range.
I/S MENU CARTRIDGE
Remove all cartridges before pressing ENTER
Set cartridge to SLOT1
CARTRIDGE IC CHECK
IC CHECK SLOT1
All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver.
INSERT
Error
IC CHECK SLOT1
IC CHECK SYSTEM ERROR
ERROR
Normal
IC CHECK SLOT1
Next, IC communication is checked individually by SLOT. When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. The display shows [OK] when the communication is done properly. As cartridge is removed, the next cartridge SLOT number to be inserted is displayed. Starting from SLOT1, it continues to SLOT12 in order. When the check of SLOT12 is completed, the following message is displayed at the end of check.
OK
From SLOT1 to 12 in order Set cartridge to SLOT12
IC CHECK SLOT12
IC CHECK COMPLETED
INSERT
Error
IC CHECK SLOT12
It returns to IC CHECK menu by pressing ENTER key. When communication is failed, it displays as below.
ERROR
IC CHECK SLOT1 ERROR
Normal
IC CHECK SLOT12
It returns to IC CHECK menu by pressing ENTER key.
OK *Any cartridge can be used for this check as long as it has IC chip on it. *No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) *Before this IC check, make sure Cartridge Sensor is working properly.
IC CHECK COMPLETED
CARTRIDGE SLOT 1
CARTRIDGE SLOT 2
SL1 : SERIAL 1402A30C010000A5
Serial No. of the Ink Cartridge IC is displayed.
SL1 : INK TYPE Max K
Ink type is displayed.
SL1 : CAPACITY 400cc
Ink capacity is displayed.
SL1 : LOT NO. 40216A
Lot No. of the Ink Cartridge is displayed.
SL1 : CONSUM. 100.000cc
Ink consumption is displayed.
SL1 : TIME 0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT 1 times
The insert count of the Ink Cartridge is displayed.
SL1 : FLAG 000000000
The Flag information of the Ink Cartridge is displayed.
It reads the information written on the IC of each carriage. Following messages are displayed when some error is found. Ink cartridge is not inserted
SLOT1 NO CARTRIDGE CARTRIDGE SLOT 12
A cartridge with no IC is inserted, wire break or short
SLOT1 NO IC CHIP System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD
SLOT1 SYSTEM ERROR Data error
SLOT1 DATA ERROR
4-4
SERVICE MENU SENSOR CHECK
FRHCPULWcwab H
123456789101112 E C
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The first page shows the status of each sensor. Each alphabet stands for as follows.
SERVICE MENU THERMISTOR CHK
THERMISTOR CHK HEAD:25 C/ 77 F
THERMISTOR CHK BOARD:25 C/ 77 F SERVICE MENU SUB MENU
TU Motor Drive Sensor : Not driving Blank: Driving
SUB MENU CHANGE INKTYPE
Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty : Cartridge inserted, Ink empty
This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius and the right is in Fahrenheit. Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature. Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of [HEAD] and [BOARD] are not necessarily the same.
SERIAL NO. ZS00000
SUB MENU SERIAL NO.
The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the didplay shows the left-side head.
Head Up/Down Sensor H: Head HIGH L: Head LOW
L: Pinch Roller Sensor W: Paper Side Sensor c: Capping Sensor w: Wiper Sensor a: TU Motor Drive Sensor (When TU is connected) b: Out of use
F: Front Paper Sensor R: Rear Paper Sensor H: Limit Sensor C: Front Cover Sensor P: Maintenance Cover Sensor U: Head Up/Down Sensor
This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
CHANGE INKTYPE MAX cm MAX cm
NOW PROCESSING..
To Setup View
BUSY LED flashes
This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included. This menu is used as a correction purpose when a wrong type ink is selected. When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.
FILL INK A B C
SUB MENU FILL INK
Ink Type Max cm : ECO-SOL Max CMYKLcLm Max 2MC: ECO-SOL Max CMYKMC UNKNOWN: Ink Type not specified
Fills Ink to each print head. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: Normally, FILL INK is to be performed on the three groups together. Performing this on individual head group should be only for a recovery when PUMP UP or HEAD WASH is performed individually.
CHECK DRAIN BOTTLE
When ink is not filled
SELECT INK TYPE E-SOL Max LcLm
INSTALL DRAIN BOTTLE
SET SOL CRT. 123456789101112 Goes next, when cartridge is set
FILLING INK...
CHECK DRAIN BOTTLE
Goes next, when completed
SUB MENU PUMP UP
REMOVE SOL CRT. 123456789101112
PUMPING-UP...
Goes next, when cartridge is removed
SUB MENU HEAD REPLACE
Removes ink from each print head. The difference from the user menu is that head group can be selected. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, PUMP UP is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.
CHECK DRAIN BOTTLE
PUMP UP A B C
Goes next, when completed
CHECK DRAIN BOTTLE
HEAD REPLACE A B C
REMOVE SOL CRT. 123456789101112
Head wash and ink filling after replacing head
Goes next, when cartridge is removed
SET SOLCL-LIQUID 123456789101112
FILLING INK...
REMOVE SOL CL 123456789101112
Goes next, when cleaning cartridge is removed
Goes next, when cleaning cartridge is set
CHECK DRAIN BOTTLE
FILLING INK...
SET SOL CRT. 123456789101112 Goes next, when cartridge is set
4-5
FILLING INK...
CHECK DRAIN BOTTLE
SUB MENU HEAD WASH
HEAD WASH A B C
Washes print heads. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, HEAD WASH is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.
CHECK DRAIN BOTTLE
REMOVE SOL CRT. 123456789101112
SET SOLCL-LIQUID 123456789101112
Goes next, when cartridge is removed
Goes next, when cleaning cartridge is set
WASHING HEAD...
REMOVE SOL CL 123456789101112 Goes next, when cleaning cartridge is removed
SUB MENU PERIODIC CL.
PERIODIC CL. LIGHT LIGHT
WASHING HEAD... Goes next, when completed
This menu is to select the cleaning type of [PERIODIC CL] in the user menu. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL WIPE: Wiping and flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel Cleaning period can be set up in PERIODIC CL. menu of the user menu.
SUB MENU FAN CHECK
FAN CHECK VACUUM FAN
This menu is to check FANs. Select a FAN type with [up] and [down] keys. Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.
FAN CHECK BLOWER FAN SUB MENU TU CHECK
TU CHECK TU
TU START
STOP
When Take-Up unit is not connected
TU IS NOT CONNECTED
TU CHECK OPTION-TU
This menu is to confirm that Take-Up unit which is connected to the connector equipped for Take-up unit can be operated properly. Refer to [4-12 TAKE-UP UNIT OPERATION CHECK]. [TU] menu supports the one named [TAKE UP] of the two connectors located on the bottom of the right printer body.
OPTION-TU START STOP When Take-Up unit is not connected
OPTION-TU IS NOT CONNECTED
SUB MENU CLOCK
CLOCK DATE
DATE 05/09/10
DATE 05/09/10
[Year/Month/Day]
CLOCK
TIME
Display
TIME 01:01:59
[Year/Month/Day]
Edit
TIME 01:01:59 Display
TIME 01:01:59
B
Edit
TIME 01:01:59
B
It shows [B], when battery is dead.
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. It must be aware that it affects the maintenance operations if the time is changed. When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.
4-6
SUB MENU DIP SW CHECK
DIP SW CHECK 0110 0000 bit # [1 2 3 4
SUB MENU KEY CHECK
SUB MENU LCD/LED/BUZ CHK
This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON.
5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu.
KEY CHECK NONE
Abbreviated Returns when completed
This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data
SUB MENU PORT CHECK
DETECTING... 00: 0B
This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0.
Receiving data from network
NETWORK B3:1073741624B
SUB MENU MAINTE. MSG.
MAINTE. MSG. NONE 100 hours
SUB MENU PAPERSIDE SENSE
PAPERSIDE SENS OUTPUT LEVEL
OUTPUT LEVEL 0.7V
PAPERSIDE SENS
NOW PROCESSING..
This menu is to set up the cycle of showing the message of [TIME FOR MAINTENANCE]. Range: NONE, 10 to 999 hours (in 10 hour unit)
Default: NONE
This menu is used for adjusting the Paper Side Sensor. Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].
TIME 01:01:59
SENSOR AUTOTEST
When MEDIA CLAMP is detected.(beeps one time)
SUB MENU MEDIA CLAMP CHK
MEDIA CLAMP CHK COMPLETED
NOW PROCESSING..
This menu is for checking the detection of the Media Clamp.
When MEDIA CLAMP is not detected.(beeps two times)
MEDIA CLAMP CHK FAILED
SERVICE MENU MOTOR MENU
MOTOR MENU AGING
SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction.
SCAN NOW AGING
AGING SCAN
FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth.
AGING FEED
FEED NOW AGING
AGING BOTH
BOTH NOW AGING
BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth.
To stop Aging, press [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menu after the Head is capped. Make sure not to perform Aging for excessive time when the Head is filled with ink, in order to prevent the Head from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK
SERVO LOCK F: 0
SERVO LOCK S: 100
0
Servo Motor : FREE
SERVO LOCK F: 240
SERVO LOCK F: 0
20
4-7
0
This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feed-back is performed normally. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the normal power control is performed. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.
SERVICE MENU HEATER MENU
HEATER MENU SVC. MODE HEAT.
SVC.MODE HEAT. STOP > STOP
HEATER MENU HEATER ADJUST
HEATER ADJUST PRE
PRE
HEATER ADJUST PRINT
PRINT
HEATER ADJUST DRYER
DRYER
HEATER ADJUST OPTION-DRYER
OPTION-DRYER 0 -3
This is to specify ON/OFF of the heater when the machine is started in the Service Mode. START : Heater ON Default : STOP STOP : Heater OFF
0
This menu is to offset the temperature of each heater. It should be set when the displayed temperature is different from the actual temperature.
-3
Range : -5 to +5 Default : 0
0
-3
0
-3
HEATER MENU PREHEAT TEMP.
PREHEAT TEMP. 35 C 35 C
Range : 20 to 40 Default : 30
HEATER MENU HEAT TIMEOUT
HEAT TIMEOUT OFF 10min
Range : OFF, 10 to 30min. (in 10min. unit) Default : 20min.
HEATER MENU HEATER CHECK
This menu is to specify the temperature that is displayed in the [PREHEATING] menu in the user menu.
Print Heater : OFF
Print Heater : ON
PRE PRINT
25 C _ 25 C
PRE PRINT
DRYER OPT.
_ 25 C 25 C
This menu is to set the timing to show the timeout message. If the temperature does not reach to the targeted temperature and within the set time when starting a printing, the message of “HEATING TIMEOUT CONTINUE?” is displayed.
25 C _ 25 C
This menu is to check the heaters and thermistors. While in this menu, it displays ON/OFF status and the temperatures read by thermistors on each Preheater, Printheater, Dryer and Option Dryer. [Up] and [down] keys are to select heaters or dryers, and [ENTER] key is to turn ON/OFF the selected heater or dryer. ("ON/OFF" described here stands for power manually distributed or not. It is not for controlling the temperatures set in other menus. Be aware that the temperature keeps rising when it is left ON. It turns off automatically when exiting the menu.) Check if the temperature rises when the heater is ON and also if the heater temperature decreases to ambient temperature when it is OFF. The temperature is displayed in Celsius only.
Option Dryer : Not connected
DRYER OPT.
_ 25 C
Revised 6 SERVICE MENU SYSTEM SWITCH
SYSTEM SWITCH PAGE1
This menu is to change the functions of the machine. Normally, it is not necessary to change. Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys. Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.
PAGE1 00000000
Bit
bit #[ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH PAGE16
PAGE16 00000000 bit #[ 8 7 6 5 4 3 2 1 ]
Contents
Settings
Default
PAGE1:Bit1
Cover Sensor
With [1], the error does not occur even if the cover is open.
0
PAGE1:Bit4
Reflection to the test pattern of a heater related parameters
[1] enables the settings of [FULL WIDTH S] and [SCAN INTERVAL] for all test patterns.
0
PAGE1:Bit7
Maintenance flushing that takes place every 24 hours
Enables with [0], Disables with [1]
0
PAGE2:Bit6
Standard Head Menu
With [1], [STANDARD HEAD] menu is added to the Service Menu.
0
* All the default of settigs not shown here is "0". CAUTION : The machine may make unexpected move when other system switches not shown here are changed.
SERVICE MENU HISTORY MENU
HISTORY MENU MOTOR GROUP
MOTOR HOURS F 3 hours
In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by entering the menu of each groups.
SERVICE MENU REPORT
REPORT SERVICE REPORT
MOTOR HOURS F CLEAR
CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / INK GROUP / HEATER GROUP / ERROR GROUP / SYSTEM GROUP
SERVICE REPORT HEAD H1 H1/H2/H3/H4/H5/H6
REPORT HISTORY REPORT
HISTORY REPORT HEAD H1 H1/H2/H3/H4/H5/H6
REPORT CARTRIDGE
CARTRIDGE HEAD H1
The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages. Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key.
Reports can be printed. The Head to print the report is selectable considering the case of head trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing. SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information. HISTORY : History Report is printed. CARTRIDGE : Ink Cartridge IC Report is printed. EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report). SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
H1/H2/H3/H4/H5/H6 REPORT EVENT LOG
SELECT MAXIMUM 100 LOGS Setting Value : 100LOGS/200LOGS/ALL
REPORT ALL
ALL HEAD H1
REPORT SERIAL
4-8
EVENT LOG HEAD H1
Required Printing Area SERVICE : W350 L450mm HISTORY : W250 L220mm CARTRIDGE : W250 L100mm EVENT LOG/100 LOGS : W350 L200mm EVENT LOG/200 LOGS : W350 L330mm EVENT LOG/ALL(400) : W350 L590mm ALL : W800 L350mm
HISTORY MENU MOTOR GROUP Item Motor feed Motor scan Pump Times A Pump Times B Pump Times C CLEAR ALL
Contents Total time that the Feed Motor has been rotated Total time that the Scan Motor has been rotated Total time that the Pump Motor A has been rotated Total time that the Pump Motor B has been rotated Total time that the Pump Motor C has been rotated Clear all the value in the Motor Group.
Unit hour hour times times times
Reference Life: 1500 hours Life: 200,000 times Life: 200,000 times Life: 200,000 times
HEAD GROUP Item
Contents
Unit
Shot Cnt. 1
Number of shots fired from the nozzle (H1 left)
Shots/1000
Shot Cnt. 2
Number of shots fired from the nozzle (H1 right)
Shots/1000
Shot Cnt. 3
Number of shots fired from the nozzle (H2 left)
Shots/1000
Shot Cnt. 4
Number of shots fired from the nozzle (H2 right)
Shots/1000
Shot Cnt. 5
Number of shots fired from the nozzle (H3 left)
Shots/1000
Shot Cnt. 6
Number of shots fired from the nozzle (H3 right)
Shots/1000
Shot Cnt. 7
Number of shots fired from the nozzle (H4 left)
Shots/1000
Shot Cnt. 8
Number of shots fired from the nozzle (H4 right)
Shots/1000
Shot Cnt. 9
Number of shots fired from the nozzle (H5 left)
Shots/1000
Shot Cnt. 10
Number of shots fired from the nozzle (H5 right)
Shots/1000
Shot Cnt. 11
Number of shots fired from the nozzle (H6 left)
Shots/1000
Shot Cnt. 12
Number of shots fired from the nozzle (H6 right)
Shots/1000
WIPE H1 WIPE H2 WIPE H3 WIPE H4 WIPE H5 WIPE H6 RUB H1 RUB H2 RUB H3 RUB H4 RUB H5 RUB H6 AUTO CL.H1 AUTO CL.H2 AUTO CL.H3 AUTO CL.H4 AUTO CL.H5 AUTO CL.H6 NORMAL CL. H1 NORMAL CL. H2 NORMAL CL. H3 NORMAL CL. H4 NORMAL CL. H5 NORMAL CL. H6 MEDIUM CL. H1 MEDIUM CL. H2 MEDIUM CL. H3 MEDIUM CL. H4 MEDIUM CL. H5 MEDIUM CL. H6 POWERFUL CL.H1 POWERFUL CL.H2 POWERFUL CL.H3 POWERFUL CL.H4 POWERFUL CL.H5 POWERFUL CL.H6 CLEAR H6 CLEAR H5 CLEAR H4 CLEAR H3 CLEAR H2 CLEAR H1 CLEAR ALL
Number of times the Wiping has been performed (H1) Number of times the Wiping has been performed (H2) Number of times the Wiping has been performed (H3) Number of times the Wiping has been performed (H4) Number of times the Wiping has been performed (H5) Number of times the Wiping has been performed (H6) Number of times the Rubbing has been performed (H1) Number of times the Rubbing has been performed (H2) Number of times the Rubbing has been performed (H3) Number of times the Rubbing has been performed (H4) Number of times the Rubbing has been performed (H5) Number of times the Rubbing has been performed (H6) Number of times the Automatic Cleaning has been performed (H1 Number of times the Automatic Cleaning has been performed (H2 Number of times the Automatic Cleaning has been performed (H3 Number of times the Automatic Cleaning has been performed (H4 Number of times the Automatic Cleaning has been performed (H5 Number of times the Automatic Cleaning has been performed (H6 Number of times the Normal Cleaning has been performed (H1) Number of times the Normal Cleaning has been performed (H2) Number of times the Normal Cleaning has been performed (H3) Number of times the Normal Cleaning has been performed (H4) Number of times the Normal Cleaning has been performed (H5) Number of times the Normal Cleaning has been performed (H6) Number of times the Medium Cleaning has been performed (H1) Number of times the Medium Cleaning has been performed (H2) Number of times the Medium Cleaning has been performed (H3) Number of times the Medium Cleaning has been performed (H4) Number of times the Medium Cleaning has been performed (H5) Number of times the Medium Cleaning has been performed (H6) Number of times the Powerful Cleaning has been performed (H1) Number of times the Powerful Cleaning has been performed (H2) Number of times the Powerful Cleaning has been performed (H3) Number of times the Powerful Cleaning has been performed (H4) Number of times the Powerful Cleaning has been performed (H5) Number of times the Powerful Cleaning has been performed (H6) Clear all the value of the H6. Clear all the value of the H5. Clear all the value of the H4. Clear all the value of the H3. Clear all the value of the H2. Clear all the value of the H1. Clear all the value of all the Head.
times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times
4-9
Reference Life: 6 billion Shots/nozzle Ink from SLOT2 Life: 6 billion Shots/nozzle Ink from SLOT8 Life: 6 billion Shots/nozzle Ink from SLOT3 Life: 6 billion Shots/nozzle Ink from SLOT9 Life: 6 billion Shots/nozzle Ink from SLOT6 Life: 6 billion Shots/nozzle Ink from SLOT12 Life: 6 billion Shots/nozzle Ink from SLOT1 Life: 6 billion Shots/nozzle Ink from SLOT7 Life: 6 billion Shots/nozzle Ink from SLOT5 Life: 6 billion Shots/nozzle Ink from SLOT11 Life: 6 billion Shots/nozzle Ink from SLOT4 Life: 6 billion Shots/nozzle Ink from SLOT10
MAINTENANCE GROUP Item MAINTE. COUNT TOTAL TIME PRINTING TIME CLEAR ALL
Contents Number of times the Head Maintenance has been performed Lapsed time from the last Head maintenance Printing time from the last Head Maintenance Clear all the value in the MAINTENANCE GROUP.
Unit times hour hour
Contents Number of times the Wiping has been performed Number of times the Rubbing has been performed Number of times the Wipe has been replaced Clear all the value in the WIPE GROUP.
Unit times times times
Reference This value is cleared automatically after carrying out the Head Maintenance. This value is cleared automatically after carrying out the Head Maintenance.
WIPER GROUP Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEAR ALL
Reference This value is cleared automatically after replacing it. This value is cleared automatically after replacing it.
PRINT GROUP Item
Contents
Unit
Reference
PRINTING TIME
Total time of printing performed
hours
Test print time is excluded.
PRINT PAGES CLEAR ALL
Number of pages printed Clear all the value in the PRINT GROUP.
pages
Contents Number of times the Ink Cartridge 1 has been changed Number of times the Ink Cartridge 2 has been changed Number of times the Ink Cartridge 3 has been changed Number of times the Ink Cartridge 4 has been changed Number of times the Ink Cartridge 5 has been changed Number of times the Ink Cartridge 6 has been changed Number of times the Ink Cartridge 7 has been changed Number of times the Ink Cartridge 8 has been changed Number of times the Ink Cartridge 9 has been changed Number of times the Ink Cartridge 10 has been changed Number of times the Ink Cartridge 11 has been changed Number of times the Ink Cartridge 12 has been changed Number of times the Ink Type has been changed Clear all the value in the INK GROUP.
Unit times times times times times times times times times times times times times
Reference
Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR.
Contents Number of times the Service Call has occurred Service Call Number of the last 5 Calls. Number of times the Feed Motor Error has occurred Number of times the Scan Motor Error has occurred Number of times the Low Temperature Error has occurred Number of times the High Temperature Error has occurred
Unit times No. times times times times
Reference
EMERG. CAPPING
Number of times the Emergency Capping Error has occurred
times
START UNCAPPED CLEAR ALL
Number of times the machine has started uncapped Clear all the value in the ERROR GROUP.
times
Contents Total time of PRE heater used Total time of PRINT heater used Total time of DRYER used Total time of OPTION DRYER used Clear all the value in the HEATER GROUP.
Unit hour hour hour hour
Reference
Contents Number of times Subpower has been turned on Total time of Subpower ON Total time of the machine in Sleep Mode Number of times the Sheet Cut has been performed Clear all the value in the SYSTEM GROUP.
Unit times hour hour times
Reference
INK GROUP Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CARTRIDGE 5 CARTRIDGE 6 CARTRIDGE 7 CARTRIDGE 8 CARTRIDGE 9 CARTRIDGE 10 CARTRIDGE 11 CARTRIDGE 12 CHANGE INK TYPE CLEAR ALL
ERROR GROUP
Number of times of forcible capping for Head dry prevention that works when cap is left open for 3 minutes or more due to cover open or other reasons. When cap is left open, it is detected when machine is started.
HEATER GROUP Item PRE USE TIME PRINT USE TIME DRYER USE TIME OPT. USE TIME CLEAR ALL
SYSTEM GROUP Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT CLEAR ALL
4-10
SLEEP time is excluded. It counts Auto Sheet Cut performed by both command and panel.
Roland SOL JET PRO III series Model Version Serial No. Date
XJ-740 2.00 XX00001 2006/07/25 16:24
IP Address Subnet Mask Gateway Address MAC Address
133, 111, 128, 060 255, 255, 252, 000 000, 000, 000, 000 00:40:AB:FF:01:30
Head Temperature On Board Temperature
28 C / 82.4 F 35 C / 95.0 F
Heater temp. (PRE) Heater temp. (PRINT) Heater temp.(DRYER)
32 C / 34 C / 33 C /
Menu language Length unit Temperature unit Head height Sheet type Empty mode Calibration Full width scanning Sheet Width Side Margin Bi-dir. simple
Japanese mm
Scan interval Sleep Sleep interval Sheet remain Periodic cleaning Vacuum power
0.0 sec Enable 30 min
Media Release Sheet Position
Disable 0mm
Bi-dir. adjust No. 1 No. 2
C High Opaque Stop +2.20 % FULL 1879mm 10mm -4 H1 H2 -3.5 -2 -1 -1
Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2
SV-GG -3 -0.10 % 35 C / 94 F 35 C / 94 F 50 C / 122 F -3 / -3 / -3 -2 / -1 / -1
Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2
IKC 114XX -2 +1.70 %
Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2
40 C 40 C 50 C -4 -2.5
H3 -2 -1
/ 104 F / 104 F / 122 F / -3 / / -1 /
H4 H5 -2 -1 +0.5 -0.5
/ /
/ 94 F / 94 F / 122 F / -3 / / -1 /
-3 -1
C / 104 C / 104 C / 130 / 0 / / 0 /
F F F 0 0
-3 -1
C / 104 C / 104 C / 130 / 0 / / 0 /
F F F 0 0
/ /
-0.5 +1
/ /
/ /
-3 / +0.5 /
/ /
/ /
0 0
-3 / +0.5 /
/ /
0 0
Disable 0.0 sec Enable FULL
/ /
0 0
/ /
0 0
No. 3 No. 4
/ /
No. 3 No. 4
-3 -2
No. 3 No. 4
H4 -2 -1
H5 -2 -1
H6 -1.5 -0.5
-2.5 / -2 /
-2.5 / -2 /
-2 0
/ /
1879mm 0mm 10mm
-2.5 / 0 /
-2.5 0
/ /
-2.5 / -1 /
-2.5 / -1 /
-2 -1
/ /
1879mm 0mm 10mm
-2 -1
/ /
30 C / 86 F Sheet Width Sheet Position Enable Side Margin Auto Disable -3 -2
/ /
-2.5 / -1 /
-2.5 / -1 /
-2 -1
/ /
0 0
/ /
0 0
/ /
0 0
/ /
0 0
/ /
-2 -1
0 0
/ /
/ /
0 0
/ /
0 0
/ /
0 0
/ /
0 0
-1.5 -0.5
1879mm 0mm 10mm
/ /
30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable 0 0
-2 -0.5 1879mm 0mm 10mm
30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable
Preheating Blower fan Vacuum power Media Release
0 0
H3 -2.5 -1
50 C / 122 F Disable 30 C / 86 F Enable Enable
30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable
Preheating Blower fan Vacuum power Media Release No. 3 No. 4
Disable 0.0 sec Enable FULL
Disable 35 C / 94 F 35 C / 94 F
H2 -2.5 -1
-3.5 / -2.5 /
Preheating Blower fan Vacuum power Media Release
0 0
Set remain at loading Heater setting(PRE) Heater setting (PRINT) Heater setting (DRYER) Feed for dry Preheating Option Dryer Blower Fan
30 C / 86 F Sheet Width Disable Sheet Position Auto Side Margin Disable
Preheating Blower fan Vacuum power Media Release
-2 / 0 +0.5 / +1.5
Feed for dry Scan interval Edge detection Full width S / /
No. 3 No. 4
-2 / 0 +0.5 / +1.5
Disable 0.0 sec Enable FULL
H1 -3 -2
Preheating Blower fan Vacuum power Media Release
-0.5 +2
Disable 0.0 sec Enable FULL
Feed for dry Scan interval Edge detection Full width S
PRESETTING5 0 0.00 % 40 40 55 0 0
-2 +1
Feed for dry Scan interval Edge detection Full width S
PRESETTING4 0 0.00 % 40 40 55 0 0
Disable 0.0 sec Opaque FULL
Feed for dry Scan interval Edge detection Full width S
SVGG2 -4 +2.20 % 35 C 35 C 50 C -4 -2.5
No. 3 No. 4
Feed for dry Scan interval Sheet type Full width S
E-SOL Max LcLm 74/ 86/ 64/ 100/ 71/ 100 100/ 100/ 97/ 72/ 100/ 100
88 F 92 F 90 F
0.0m NONE Auto
H6 0 +1.5
Ink type Ink remain (1-6) Ink remain(7-12)
0 0
1879mm 0mm 10mm
/ /
0 0
(Abbreviated)
Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2
PRESETTING8 0 0.00 % 40 40 55 0 0
C / 104 C / 104 C / 130 / 0 / / 0 /
F F F 0 0
Disable 0.0 sec Enable FULL
Feed for dry Scan interval Edge detection Full width S / /
0 0
/ /
0 0
/ /
30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable
Preheating Blower fan Vacuum power Media Release No. 3 No. 4
0 0
4-11
0 0
/ /
0 0
/ /
0 0
/ /
0 0
/ /
0 0
1879mm 0mm 10mm
/ /
0 0
Service Report Head rank H1 H2 H3 H4 H5 H6 Head hori. (DT1. Low) (DT3. Low)
Head bi
(DT1. High) (DT3. High) (DT1. Low) (DT3. Low) (DT1. High) (DT3. High)
Dip SW System SW page ( 1 - 4 ) System SW page ( 5 - 8 ) System SW page ( 9 - 12 ) System SW page ( 13 - 16 ) Network I/F version Maintenance request Booter version Battery Periodic CL. degree Limit position Cutter down position Calibration default Encoder position (L) Encoder position (R)
6CZ343CUYUOVVRT 00B. . D 73V3739TVUXVVSV 00C. . D 6FW3436TVUXWWST 004. . D 6BV3230UTVVWVSU 00D. . D 6DT332FUSWSVVTT 00P. . D 00H. . D 6ET3935TTVUVVTU H2 H3 H4 H1 H5 +1 -3 -2 +2 0 -2 -2 +2 +1 -3 -2 +2 -2 -3 -2 +1 +22 +23 +21 +23 +23 +21 +22 +22 +21 +22 +32 +33 +32 +31 +32 +30 +31 +30 +31 +32 00000000 01000000 00000000 00000000 00000000 01000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 Print Server 1.1 (Tue May 30 14:46:26 JST 2007) NONE 1.00 Set sheet position Empty Heater adjust (PRE) Light Heater adjust (PRINT) 25.2 mm Heater adjust (DRYER) 1950.3 mm Preheat temperature -0.09 % Heating timeout 1642.7 mm Cap adjust 271.1 mm Drain liquid volume Standard head
H6 +1 +2 +1 +3 +21 +21 +30 +29
-1 - 1877 0C 0C 0C 30 C 20 min 0.00 mm 589.9 cc 4
History Report Model Version ==== Motor group ==== Motor feed (trip / total [clear]) Motor scan (trip / total [clear]) Pump Times A (trip / total [clear]) Pump Times B (trip / total [clear]) Pump Times C (trip / total [clear]) ==== Maintenance group ==== Maintenance Count Total Time Printing time ==== Wiper group ==== Wiping count Rubbing count Wiper replace count ==== Head group ==== Shot Cnt. 1 (trip / total [clear]) Shot Cnt. 2 (trip / total [clear]) Shot Cnt. 3 (trip / total [clear]) Shot Cnt. 4 (trip / total [clear]) Shot Cnt. 5 (trip / total [clear]) Shot Cnt. 6 (trip / total [clear]) Shot Cnt. 7 (trip / total [clear]) Shot Cnt. 8 (trip / total [clear]) Shot Cnt. 9 (trip / total [clear]) Shot Cnt. 10 (trip / total [clear]) Shot Cnt. 11 (trip / total [clear]) Shot Cnt. 12 (trip / total [clear]) Wiping count for head Rubbing count for head Headrank set count Auto cleaning count Normal cleaning count Medium cleaning count Powerful cleaning count
XJ-740 2.00
Serial No. Date 1 /
Cartridge change (7-12) Change ink type ==== Error group ==== Service call count Service call history Motor error (feed) Motor error (scan) Low temperature error High temperature error Emergency capping Start uncapped ====Heater group==== Heater used time
1 hours [0]
3 / 5,829 / 5,664 / 5,461 /
3 hours [0] 5,829 times [0] 5,664 times [0] 5,461 times [0]
3 times 134 hours 10 hours 42 times 0 times 1 times 4,277 / 4,260 / 12,387 / 12,408 / 7,287 / 7,285 / 2,026 / 2,021 / 6,873 / 6,883 / 5,518 / 5,529 / H1 62 6 0 6 10 4 2
==== Print group ==== Printing time Print pages ==== Ink group ==== Cartridge change (1-6)
: XX00001 : 2007/06/25 16:24
4,277 4,260 12,387 12,408 7,287 7,285 2,026 2,021 6,873 6,883 5,518 5,529
H2 62 6 0 6 10 4 2
H3 60 6 0 6 9 4 2
times times times times times times times times times times times times H4 60 6 0 6 9 4 2
[0] [0] [0] [0] [0] [0] [0] [0] [0] [0] [0] [0] H5 62 0 0 6 10 6 0
H6 62 0 0 6 10 6 0
times times times times times times times
2 hours 39 pages 0
0
0
1
0
0
times
0
1 0 times
0
0
1
0
times
0 times **** **** **** **** **** 0 times 1 times 0 times 0 times 0 times 2 times PRE 18
PRINT 18
==== System group====== Power on count Power on time Sleep time Sheet cut count Peck used count
DRYER 18
OPT. 16 hours
4-12
197 45 5 34 0
times hours hours hours times
Ink Cartridge Report Model Version No : 1: 2: 3: 4: 5: 6: 7: 8: 9: 10 : 11 : 12 :
XJ-740 2.00 SERIAL / NO IC CHIP / 14f83740020000a6 / 1449ff3f070000b8 / 14e09c400200001f / 1442f14f060000fd / 148e3a85060000ef / 1449ff3f020000b8 / 1438f73f05000086 / 1442f53f020000fd / 14f82960050000a6 / 148e3a41020000ef / 1438f73f02000029 /
Serial No. INK TYPE / CAP. / LOT No/ / / / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSOL Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / ----------- / eSOL K / 400 cc / 60911A / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSO L Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / 60911A /
: XX00001 CONSUM. / TIME / INS. / FLAG / / / 1 / 00000000 55.526cc / 0y003d00h07m48s / 86.091cc / 0y001d05h19m20s / 1 / 00000000 0.063cc / 0y000d13h14m59s / 2 / 00000000 1 / 00000000 43.356cc / 0y001d08h51m44s / 0 / 00000000 77.280cc / 0y001d11h08m29s / 0.641cc / 0y001d00h10m01s / 0 / 00000000 1 / 00000000 62.584cc / 0y003d00h36m21s / 11.978cc / 0y001d10h07m37s / 0 / 00000000 98.108cc / 0y000d18h52m14s / 2 / 00000000 0.892cc / 0y001d06h22m07s / 1 / 00000000 0.748cc / 0y001d01h56m57s / 0 / 00000000
Event Log Model Version Date Time Temp.
----------- ------ -------07/06/01 14:12 28 07/06/01 14:09 28 07/06/01 14:08 28 07/06/01 14:08 28 07/06/01 14:07 28 07/06/01 14:07 28 07/06/01 14:07 28 07/06/01 14:01 28 07/06/01 14:00 28 07/06/01 14:00 28 07/06/01 13:56 28 07/06/01 13:55 28 07/06/01 13:55 28 07/06/01 13:53 27 07/06/01 13:53 27 07/06/01 13:52 27 07/06/01 13:52 27 07/06/01 13:29 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:27 26 07/06/01 13:27 26 07/06/01 13:26 26 07/06/01 13:26 26 07/06/01 13:26 26 07/06/01 13:25 26 07/06/01 13:25 26 07/06/01 13:25 26 07/06/01 13:24 26 07/06/01 13:24 26 07/06/01 13:24 26 07/06/01 13:22 26 07/06/01 13:22 26 07/06/01 13:21 26 07/06/01 13:18 26 07/06/01 13:18 26 07/06/01 13:17 26 07/05/31 12:12 28 07/05/31 11:52 28 07/05/31 08:09 29 07/05/31 07:39 28 07/05/31 07:39 28 07/05/31 07:38 28 07/05/31 07:38 28 07/05/31 07:26 28 07/05/31 07:07 26 07/05/31 07:07 26 07/05/31 03:53 28
XJ-740 Serial No. Date 2.00 Date Time Temp. Event Information
---------------------- ------------------------------------------------------- ----------- ------ -------07/05/31 03:53 28 Print start Testpattern 07/05/31 02:33 28 Setup done Width : 1204mm Env. : 0.097 Cancel done 07/05/31 01:18 23 Cancel start User cancel 07/05/31 01:18 23 07/05/31 00:02 25 Setup done Width : 1204mm Env. : 0.097 07/05/30 23:59 25 Cancel done 07/05/30 23:59 25 Cancel start User cancel 07/05/30 12:16 30 Setup done Width : 1204mm Env. : 0.098 07/05/30 11:29 32 Sub power on Service mode 07/05/30 11:28 32 Sub power off 07/05/30 11:28 32 Print done Testpattern 07/05/30 11:26 32 Print start Testpattern 07/05/30 11:26 32 Print done Testpattern 07/05/30 11:24 32 Print start Testpattern 07/05/30 11:24 32 Setup done Width : 1204mm Env. : 0.100 07/05/30 11:20 32 Sub power on Service report mode 07/05/30 11:20 32 Sub power off 07/05/30 11:17 32 Print done Testpattern 07/05/30 11:16 32 Print start Testpattern 07/05/30 11:16 32 Print done Testpattern 07/05/30 11:16 32 Print start Testpattern 07/05/30 11:15 32 Print done Testpattern 07/05/30 11:15 32 Print start Testpattern 07/05/30 11:14 32 Print done Testpattern 07/05/30 11:14 32 Print start Testpattern 07/05/30 11:13 32 Print done Testpattern 07/05/30 11:13 32 Print start Testpattern 07/05/30 11:05 32 Print done Testpattern 07/05/30 10:58 32 Print start Testpattern 07/05/30 10:57 32 Print done Testpattern 07/05/30 10:50 32 Print start Testpattern 07/05/30 10:37 32 Print done Testpattern 07/05/30 10:29 32 Print start Testpattern 07/05/30 10:29 32 Print done Testpattern 07/05/30 10:28 32 Print start Testpattern 07/05/30 10:25 32 Print done Testpattern 07/05/30 10:24 32 Print start Testpattern 07/05/30 10:24 32 Setup done Width : 1204mm Env. : 0.107 07/05/30 10:17 32 Sub power on Normal 07/05/30 10:15 32 Sub power off 07/05/30 10:14 32 Sleep out 07/05/30 10:13 32 Sleep in 07/05/30 10:12 32 Print done Testpattern 07/05/30 10:11 32 Print start Testpattern 07/05/30 10:10 32 Print done Testpattern 07/05/30 10:10 32 Print start Testpattern 07/05/30 10:08 31 Setup done Width : 1204mm Env. : 0.092 07/05/30 10:08 31 Sub power on Normal 07/05/30 10:04 31 Main power on Normal 07/05/30 10:04 31 Sub power off
4-13
: XX00001 : 2007/06/25 16:24 Event Information
---------------------- ------------------------------------------------------- Sleep out Sleep in Main power on Nor mal Sub power on Nor mal Sub power off Cleaning Power on cleaning Sub power on Normal Sub power off Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Setup done Width : 1304mm Env. : 0.066 Cancel done Cancel start User cancel Print done Testpattern Print start Testpattern Print done Testpattern Print start Testpattern Print done Testpattern Print start Testpattern Print done Print start Print done Print start Print done Print start Setup done Width : 1304mm Env. : 0.067 Cancel done Cancel start User cancel Print start Print done Print start Print done Testpattern Print start Testpattern Print done Print start Print done Print start Print done Print start Print done Print start Print done
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
+
ENTER
INITIALIZE ALL SYS.PARAMETER [ ]
SELECT MODEL XJ-740 [ ]
INITIALIZATION COMPLETED
DISPLAYED LANGUAGE MENU
Revised 6
All parameters will be initialized. Turn on the sub power switch while pressing [ ],[ ] and [ENTER] keys to start the machine in SYSTEM PARAMETER INITIALIZE mode. Confirmation message is displayed first and press [ENTER] key. Select the machine using [ ],[ ] in [SELECT MODEL] menu. Press [ENTER] key to initialize the SYSTEM PARAMETER or press [POWER] key to cancel the initialization. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] is displayed and the machine never starts before the LIMIT POSITION is set up.
SERVICE REPORT PRINTING
+
+ Roland DG Corp. XJ-740
SERVICE REPORT MENU LANGUAGE ENGLISH [ ]
SETUP SHEET ROLL
LENGTH UNIT mm > INCH [ ] TEMP. UNIT C > F
4-14
Turn on the Sub Power SW while pressing [ ] key to start the machine in the SERVICE REPORT PRINTING mode. [SERVICE REPORT] is displayed and it turns to be the normal mode after printing. It starts printing automatically when media is setup. It requires a A4 size media and prints with Black ink. * Please print the [HISTORY REPORT] from the service mode.
Special Key Combinations Function for Service
Combination Key Selection
Press [MENU] and [ Menu.
+
Service Mode
Upgrade Firmware
Comments ] to enter Service
+
[UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade firmware.
+
Use this when the Main Board is replaced.
Installing Firmware (At Main Board Change) ENTER
System Parameter Initialize
ENTER
Limit & Cutter Down Position
All parameters will be initialized. Press [ENTER] to start initializing.
+
+
+
Function for Users
Combination Key Selection
MENU
Press [ ] while aligning Carriage to cap Heads, and press [ENTER]. Set up Cut Down Pos., and press [ENTER].
Service Report(Adjustment value) will be printed.
Service Report
Language
[SUM-ERROR] will be displayed. Press [ENTER] to upgrade firmware.
+
Comments
Press[
4-15
] and [
] to select Language.
4-2 HOW TO UPGRADE/INSTALL FIRMWARE It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck.exe 4.Network cable (A cross cable is required when you connect XJ-740/640/540 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
1
Check the IP address of XJ-740/640/540. Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS].
MENU
[ ]
MENU SYSTEM INFO. [ ] [ ]
SYSTEM INFO. NETWORK [ ]
NETWORK IP ADDRESS [ ]
IP ADDRESS 192.168.000.003
2
Turn off the Sub Power SW.
4-16
3
4
Start the Peck on PC. [Peck] screen is displayed, and click [Select Port] button.
Select [Type 3] ProIII etc. from [Product]. Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier. Click [OK] button.
5
[Peck] screen is displayed again. Click [Firmware Upgrade] button.
6
[OPEN] screen is displayed. Select the firmware file and click [Open]. Peck starts to send the firmware to XJ-740/640/540.
4-17
7
The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power SW turns off automatically.
FIRMWARE
V1.0 NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETE
HOW TO INSTALL FIRMWARE (Referential Time : 5 min) This is required when a new Main Board without the firmware is installed.
1
Turn on the Main Power SW while pressing [ and [ ] keys.
], [
],
+
UPDATE FIRMWARE?
2
Press the [ENTER] key for the machine to be ready to receive the firmware. UPDATE FIRMWARE? [ ]
WAITING 000.000.000.000
4-18
3
Press MENU key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press [ ] and [ ] keys for moving between digits, and [ ] and [ ] keys for selecting value. After setting an address, press the [ENTER] key to go to the next address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware by pressing the [ENTER] key.
The setting made here is only temporary for the firmware installation and it is not saved.
4
5
Start the Peck on PC. [Peck] screen is displayed, and click [Select Port] button.
Select [Type 3] ProIII etc. from [Product]. Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier. Click [OK] button.
4-19
6
[Peck] screen is displayed again. Click [Firmware Upgrade] button.
7
[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to XJ-740/640/540.
8
It starts loading the firmware. The firmware installation is done when [COMPLETE] message is displayed. Turn off the sub power when it is completed.
FIRMWARE
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETE
4-20
V1.0 NG
9
Turn on the Sub Power SW while pressing [ ], [ ], and the [ENTER] keys to enter [INITIALIZE ALL SYS.PARAMETER] menu. Press the [ENTER] key to start initialization. The Sub Power SW turns off automatically when it is completed.
+
ENTER
INITIALIZE ALL SYS.PARAMETER [ ]
SELECT MODEL XJ-740 [ ]
INITIALIZATION COMPLETED
Turn on the Sub Power SW while pressing [ ] keys to enter the Service Mode.
10 and [
], [
]
+
MENU
MENU SERVICE MENU Enter the [NETWORK] menu and input [IP ADDRESS],
11 [SUBNET MASK] and [GATEWAY ADDR.].
Turn off the Sub Power SW when the network setting is completed.
MENU SERVICE MENU [ ]
MENU SYSTEM INFO. [ ][ ]
SYSTEM INFO. NETWORK [ ]
NETWORK IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
[ ]
SUBNET MASK 255.255.255.003
[ ]
GATEWAY ADDR. 000.000.000.000
[ ]
[ ]
NETWORK SUBNET MASK
[ ]
[ ]
NETWORK GATEWAY ADDR.
4-21
[ ]
Start the Peck on PC.
12 [Peck] screen is displayed, and click [Put Parameters] button.
13 [OPEN] screen is displayed.
Select the System Parameter file that is saved before the main board replacement. Click [Open]. Peck starts to send the System Parameter to XJ-740/640/540.
14 Click [Get Report] button to import the System Report
file. Confirm that the System Parameter is reloaded properly.
The addresses set at the step 11 are replaced with the addresses saved in the System Parameter as [Put Parameter] is executed. Please set it again if necessary.
4-22
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.)
1
Turn on the Main Power SW and Sub Power SW. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the User's Menu and set the IP address.
MENU
[ ]
MENU SYSTEM INFO. [ ] [ ]
SYSTEM INFO. NETWORK [ ]
Cancel the RIP when the RIP is running. NETWORK IP ADDRESS [ ]
IP ADDRESS 192.168.000.003
2
Open a browser on the PC and enter the IP address which is set at 1 . Current firmware version appears.
The Internet Explorer is recommended.
3
Click [Update].
4
Specify the target file for upgrade and click [Update].
4-23
5
The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys during the upgrade.
6
When upgrading is completed, the version of upgraded firmware appears. Turn off the sub power and main power once.
4-24
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment) HEAD ALIGNMENT is necessary to obtain the good printing quality. Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced. If HEAD ALIGNMENT is not adjusted, printing problems such as banding, fine lines and gap between bands could occur. Please use the sheet media ([PET-G]). Please DO NOT use Take-Up devise for this alignment. The media tension changes during test printing and the result of alignment is not reliable.
1
Remove the Front Cover, Right I/S Cover and Right Inner I/S Cover.
Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it.
Right I/S Cover
Front Cover Right Inner Plate
2
Remove the Carriage Cover, removing the 4 screws shown in the figure.
Carriage Cover Holes on Top Cover
There are 2 holes on the Top Cover. Upper 2 screws can be removed inserting a screwdriver through the Top Cover.
3
Remove the Damper Plate, removing the 2 screws shown in the figure.
4-25
Damper Plate
Screws
4
Turn on the Sub Power SW while pressing [ ], [ and [ ] keys to enter the Service Mode. Setup the sheet media (PET-G) film on the machine.
]
+
MENU
MENU SERVICE MENU [BIAS ADJUSTMENT] Select [PRINT MENU] > [HEAD ADJUST] > [BIAS] > 5 [TEST PRINT] menu and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU HEAD ADJUST [ ]
HEAD ADJUST BIAS [ ]
BIAS TEST PRINT [ ]
6
test pattern shown in the figure will be printed.
C M Y K Lm Lc
7
Loosen the 3 screws fixing the Head in order shown in the figure. 2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment.
1
3
4-26
8
Insert the 1.5 mm Hexagonal Wrench through the hole of the Head Carriage, then, turn the adjustment screw to make the lines of each color in the test pattern to be straight. *Reference* Position of the printing moves 1 line by turning the screw for a 3/4 turn.
Adjustment Screw
Hole for inserting the Hexagonal Wrench
- When the upper lines are shifting towards the left of the lower lines, turn the screw CW. - When the upper lines are shifting towards the right of the lower lines, turn the screw CCW.
9
Tighten the screws fixing the Head in the order reverse of loosening, using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws firmly.
2 3
1
4-27
10
Print the test pattern again. If the result is not satisfactory, repeat 5 to 9 .
The shifting of lines should be less than 1/2 dot.
4-28
[VERTICAL ADJUSTMENT] Select [PRINT MENU] > [HEAD ADJUST] > [VERTICAL] 11 > [TEST PRINT] and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ][ ]
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST VERTICAL [ ]
VERTICAL TEST PRINT [ ]
test pattern shown in the figure will be printed. ] and [ ] keys.
12 Test pattern can be moved by [
The test pattern changes if the Base Head is changed.
K C K M K Y K Lm K Lc K
K Head is specified as the Base Head.
13 Loosen the 3 screws fixing the Head in order as shown in the figure.
2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment.
1
3
14 Turn the Adjustment Screw to make the lines of each color in the test pattern to be straight.
*Reference* Position of the printing moves 1/2 line by turning the screw 30 degrees.
Adjustment Screw
4-29
- When the lines other than K are above the K lines, turn the Adjustment Screw CW. - When the lines other than K are below the K lines, turn the Adjustment Screw CCW.
Adjust the Head positions referring to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted.
Tighten the screws fixing the Head in the order reverse of
15 loosening, using the Torque Driver (ST-056).
2 3 Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws firmly. 1
16
Print the test pattern again. If the result is not aligned, repeat 11 to 15 .
The shifting of lines should be less than 1/2 dot.
4-30
Revised 3
17
If the Vertical test print result is satisfactory, select the [BIAS] > [TEST PRINT] menu uder the [HEAD ADJUST] menu and print the Bias test pattern again. If the Bias test print result is not satisfactory, repeat the Bias Adjustment.
4-31
[ HORIZONTAL ADJUSTMENT ]
18 S e l e c t
[PRINT MENU] > [HEAD ADJUST] > [HORIZONTAL] > [TEST PRINT] and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ][ ]
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST HORIZONTAL [ ]
HORIZONTAL TEST PRINT [ ]
Following test pattern will be printed.
19 Find the position where the line of each color matches the K line and check the number. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H6 H5 H3 H2 H1 DT3.High -20
Head Position : High
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
H6 H5 H3 H2 H1 DT1.High -20
H6 H5 H3 H2 H1
Head Position : Low
DT3.Low -20 H6 H5 H3 H2 H1 DT1.Low -20
4-32
20 Select [HORIZONTAL] > [TEST PRINT] > [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] menu and enter the parameters checked at 19 with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
Parameters can be entered with an increment of 1/2.
HORIZONTAL TEST PRINT
HORIZONTAL DT1, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT3, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT1, High
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT3, High
H1 2
H2 1
H3 3
H5 2
H6 1
4-33
[ BIDIRECTION ADJUSTMENT ] 21 Select [PRINT MENU] > [HEAD ADJUST] > [BIDIR.DEFAULT] > [TEST PRINT] and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ][ ]
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST BI-DIR.DEFAULT [ ]
BI-DIR.DEFAULT TEST PRINT [ ]
Following test pattern will be printed.
22 Find the position where the two lines are overlapping and check the number of each color. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H6
H5
H4
H3
H2
H1
Head Position : High
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
Head Position : Low
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
4-34
23 Select [BI-DIR.DEFAULT] > [TEST PRINT] > [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the parameters checked at 22 with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
Parameters can be entered with an increment of 1/2.
BI-DIR.DEFAULT TEST PRINT
BI-DIR.DEFAULT DT1, Low
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
BI-DIR.DEFAULT DT3, Low
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
BI-DIR.DEFAULT DT1, High
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
BI-DIR.DEFAULT DT3, High
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
24 Fix the Damper Plate.
Damper Plate
Make sure to press the Damper Plate downward lightly when fixing it. * Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the Damper may be damaged.
4-35
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment. When the Limit Position is not correctly set, it may cause some problems such as a head capping error. And also, if the Cut Down Position is not correctly set, it may also cause a cutter-down error when separating the sheet.
1
Remove the Right I/S Cover, Front Cover and Right Inner Plate.
Right I/S Cover
Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Front Cover
Right Inner Plate
2
Turn on the Sub Power SW while pressing [ [ ] keys for LIMIT INITIALIZE mode.
], [
] and
+ LIMIT INITIALIZE MENU
MOVE TO CAP POS
3
Confirm the relative positions of Head and Cap, moving the capping unit up and down with [ ] and [ ] keys. Align the guides on the both ends of the Capping Unit with the guides on the both ends of the Carriage.
Make sure not to move the Carriage when the Capping Unit is up because the heads could be broken by touching the Capping Unit.
4-36
4
Press the [ENTER] key to cap the heads.
5
Carry out the Limit Position Initialize by pressing the [ENTER] key. After the limit Position Initialize is completed, the message appears as shown in the figure.
DETECTING..
SETTING UP CUTTER DOWN POS
6
Move the Head Carriage with your hand until it makes full contact with the Left Frame.
7
Perform the Cut Down Position Initialize by pressing the [ENTER] key. After the initialization, print the Service Report and check that the value of the Limit Position is 10 +/- 2.5mm. If the value is not appropriate, perform the adjustment again.
DETECTING..
INITIALIZATION COMPLETED
4-37
4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it is not adjusted, media width could not be detected correctly.
1
Remove the Right I/S Cover. Right I/S Cover
2
Lower the Sheet Loading Lever.
Sheet Loading Lever
3
Select [SUB MENU] > [PAPER SIDE SENSE] > [OUTPUT LEVEL] menu and press the [ ] key.
SERVICE MENU SUB MENU [ ][ ]
SUB MENU PAPERSIDE SENSE [ ]
PAPERSIDE SENS OUTPUT LEVEL [ ]
OUTPUT LEVEL 0.7V
4-38
4
Adjust the VR on the Carriage Board so that the [OUTPUT LEVEL] will be 0.5 - 0.7V.
VR
Carriage Board
5
Select [PAPER SIDE SENSE] > [SENSOR AUTOTEST] menu. Press the [ENTER] key to carry out the test and make sure the voltage is 0.5-1.0V and the NOISE is 0.
SERVICE MENU SUB MENU [ ][ ]
SUB MENU PAPERSIDE SENSE [ ]
PAPERSIDE SENS SENSOR AUTOTEST [ ]
SENSOR AUTOTEST 0.5V, NOISE 0
6
If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the NOISE is more than 0, try the followings. 1. Clean the REFLECTION TAPE. 2. Replace the REFLECTION TAPE with new one in case of scratch.
If adhesion of a tape remains on the Bed or the dust sticks on the reverse side of a tape when you replace reflective tape, a sensor cannot read correctly.
4-39
4-7 LINEAR ENCODER SETUP (Referential Time : 10min.) Linear Encoder Setup is necessary for the machine to recognize the width by the software coordinates. It is also necessary for checking whether the encoder module can read the scale correctly in the whole width. Be sure to perform this setup when the adjustment or replacement of the Limit Sensor, Encoder Scale and Encoder Module. And also, perform this when replacing the Main Board or initializing the system parameter.
1
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+
MENU
MENU SERVICE MENU
2
Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Also, the media clamps must be removed.
3
Select [PRINT MENU] > [LINEAR ENCODER] menu in the Service Menu and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU LINEAR ENCODER [ ]
NOW PROCESSING.. POS: 1361.00mm
4-40
4
One of the messages appears at the completion of the set up. In case of Setup error, check the followings. 1. Dirt/Scratch on the ENCODER SCALE. 2. Dirt/Scratch on the ENCODER MODULE. 3. ENCODER SCALE is not between the ENCODER MODULE. 4. Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR. 5. Fixation between the CARRIAGE and the CARRIAGE BELT. 6. Bad Contact in the cables.
In case of [HEADBOARD FAILED], the Head Board is possibly defective.
4-41
LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
Cap Height Adjustment is to adjust the height of the cap. This adjustment is required when the cap unit is removed or replaced. Without this adjustment, the Cap Evacuation* may not be performed properly. * Cap Evacuation is an operation of ink evacuation with the Heads uncapped. This removes the ink accumulated on the Cap surfaces. For this adjustment, the Head height can be either High or Low. When it is adjusted with one of the Head heights, the setting for the other height is also changed automatically.
1
Open the Front Cover and remove the Right Inner Plate.
Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Front Cover Right Inner Plate
2
Make sure to unload the media when it is set on the machine. Then, turn on the Sub Power SW while pressing [ ] [ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
3
Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.] menu in the Service Menu. SERVICE MENU I/S MENU [ ][ ]
I/S MENU CAP ADJUST [ ]
CAP ADJUST ADJUST POS.
4-42
4
Move the cap upward to the position that the cap contacts exactly to the head, then press the [ENTER] to update the adjustment value.
CAP ADJUST ADJUST POS.
[ ]
ADJUST POS. 0.00 -2.00
Head
-When you press [ ] key, the cap moves upward in 0.25mm unit. -When you press [ ] key, the cap moves to the position of -2.00mm of the setting value. -When you press[ ] key, the adjustment value is not updated and the capping is carried out, and then it exits the menu.
Cap
If it is difficult to see whether Head makes contact with the Cap, irradiate the plate behind the Head Carriage with a penlight. Move the Cap upward. And, when the light on the back plate cannot be seen through the gap between Head and Cap, it means that Head makes contact with the Cap correctly.
5
Check the adjusted Capping Position. Enter the [CHECK GAP.] menu. The Cap moves to the same position as the Cap Evacuation. Confirm that there is a gap between the Cap and all Heads. Gap
[CHECK GAP.] menu is for checking the gap between the Cap and Head. For the adjustment, use the [ADJUST POS.] menu.
4-43
4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based on the value in feeding media [PET-G] (Roll media with a width of 1050mm.) Without proper calibration, it causes misalignment in the feed amount of media, and results in the problems such as white banding, banding of overlap or the dimension error of print result compared to the original data. Do not use the Take-up unit during this adjustment.
1
Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode.
], [
]
+
MENU
MENU SERVICE MENU
2
Set PET-G film on the machine.
3
Select [PRINT MENU] > [CALIB.DEFAULT] > [TEST PRINT] menu and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
Test print requires 510mm or more of the media Setup width.
PRINT MENU CALIB.DEFAULT [ ]
CALIB.DEFAULT TEST PRINT [ ]
4-44
4
400mm
test pattern is printed. Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at 5 .
Feed
test pattern is always printed with offset 0.00%. Even if a correction is made in the [SETTING] menu, the Test Pattern is not changed.
5
Scan
Calculate the amount to be calibrated with the formula shown in the figure. CA = Calibration Amount CL = Commanded Length (=400mm) ML = Measured Length
6
500mm
FORMULA CA = CL - ML x 100 ML
Select [PRINT MENU] > [CALIB.DEFAULT] > [SETTING] menu and enter the calibration value with [ ] and [ ] keys. Press the [ENTER] key to save the setting. Parameters can be entered with an increment of 0.01%. (MAX. +2.00% to MIN. -2.00%)
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU CALIB.DEFAULT [ ] [ ]
CALIB.DEFAULT SETTING [ ]
SETTING +0.00%
+0.15% [ ]
4-45
4-10 BELT TENSION ADJUSTMENT
1
(Referential Time : 20min.)
Remove the following covers.
Left I/S Cover Front Rail Cover
Front Rail Cover Top Cover Left I/S Cover (XJ-740 only)
2
Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode.
Top Cover
], [
]
+
MENU
MENU SERVICE MENU
3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Cap Unit moves down and is free to move by hand.
SERVICE MENU I/S MENU [ ][ ]
I/S MENU I/S CONTROL [ ]
I/S CONTROL CAP [ ]
CAP OPEN [ ]
4
Turn off the Sub Power SW and Main Power SW.
Main Power SW < REAR SIDE >
4-46
5
Measure the tension of the belt at the position above the center of the grit roller as below using Tension Gauge (ST-001). Press the upper belt downward with the gauge to make slight contact with the lower belt. The tension is proper when the measured value is as below. When the tension is not proper, move on to the next step and adjust the belt tension. Measured position XJ-740 8th grit roller from the left XJ-640 7th grit roller from the left XJ-540 6th grit roller from the left
Upper Belt Hold down the belt with Tension Gauge Lower Belt
The center of the 4th Grit Roller from the left
Measured value 0.70~0.94kgf 0.85~1.09kgf 0.96~1.18kgf
It is recommended to put the Solenoid Cushion (P/N 22265241) on the top of the ST-001 for an easy measuring.
6
Loosen the two fixing screws which are located on the left end of the belt halfway round.
Be cautious with the sharp edges around the belt when loosening the screws. It may cause injury.
Fixing Screw
7
Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.)
The gap between the screws and Idle Pulley can be seen from both front and rear side of the machine.
4-47
Screw
3mm
Idle Pulley Holder
8
Turn the adjustment screw shown in the figure to adjust so that the value of the tension gauge is the following with the procedure of 6 .
Adjustment Screw
The value of the tension gauge XJ-740 0.8kgf XJ-640 0.95kgf XJ-540 1.05kgf Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased
9
Tighten the two fixing screws shown in the figure, and again confirm that the tension is within the proper value.
Fixing Screw
Tighten the two screws shown in the figure to slightly
10 contact with Idle Pulley Holder.
Make sure not to tighten the screws too tight. It may move the fixed Idle Pulley Holder accidentally.
Move on to [4-11 BELT POSITION ADJUSTMENT].
4-48
Screw
4-11 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary.
1
Remove the following covers. Front Rail Cover
Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 only)
Top Cover Right Top Cover Right I/S Cover
Left I/S Cover Front Cover
2
Confirm that the Belt Tension Adjustment is completed and turn on the Main Power SW.
Main Power SW < Rear view >
3
Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode.
], [
]
+
MENU
MENU SERVICE MENU
4-49
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
4
Carry out the AGING test for the belt. Select [MOTOR MENU] > [AGING] > [SCAN], and press the [ENTER] key.
SERVICE MENU MOTOR MENU [ ]
MOTOR MENU AGING [ ]
AGING SCAN [ ]
5
Confirm the belt position. The position is proper when the belt is not touching the flanges of the Drive Pulley excessively. When the position is proper, skip this adjustment and go to [ADJUSTMENT ON THE IDLE PULLEY SIDE] described in the later step of this adjustment leaving the belt aging on. When the position is improper, make adjustment as following steps.
Drive Pulley
BELT
Belt partly touching the flange is acceptable. Flange
6
Press the [ENTER] key to cancel Aging.
SCAN NOW AGING [ ]
7
Loosen the two fixing screws located on the right end of the belt.
Stay
Fixing Screw
Loosen the screws about 3 rounds for the bottom of the screw head not to contact with the Stay.
Screw
Stay
4-50
8
Press the [ENTER] key to restart Aging.
AGING SCAN [ ]
9
Adjust the belt position turning the Adjustment Screw as follows.
The work space is limited. Be cautious and try not to touch the driving pulley and belt. Also, there are many mechanical parts around it. You need to work carefully with your tool not to touch them.
Belt leans to the front side of the machine -Turn the screw carefully in CCW (loosening).
Adjustment Screw
Touching the flange on the front side of machine
Belt leans to the rear side of the machine -Turn the screw carefully in CW (tightening).
Adjustment Screw
Touching the flange on the rear side of machine
4-51
10 Tighten the two fixing screws for the bottom of the screw head to slightly contact with the Stay.
Fixing Screw
Make sure not to tighten the screws too tight. It may move the fixed Drive Pulley Holder accidentally.
Screw
Stay
Confirm that the belt is not touching the pulley flanges
11 excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again. When it is proper, leave the belt again on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE].
[ADJUSTMENT ON THE IDLE PULLEY SIDE] Confirm the position of the belt. 12 The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this Belt Position Adjustment. When it is not proper, make adjustment as following steps.
Pulley Flange
Idle Pulley
Belt
Belt partly touching the flange is acceptable. Flange
13
Press the [ENTER] key to cancel Aging.
SCAN NOW AGING [ ]
4-52
14 Loosen the two fixing screws located at the left end of the belt eighth to quarter round.
When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be cautious with the sharp edges around it when turning the screws. It may cause injury. Fixing Screw
15
Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder.
Screw
3mm
The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine. Idle Pulley Holder
16 Press the [ENTER] key to restart Aging.
AGING SCAN [ ]
17 Insert a wrench through the holes on the side frame and
adjust the belt position turning the screw 1 and 2 shown in the figure.
Idle Pulley Screw 1
2 Not touching the flanges
4-53
Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1 .
Screw 1
Touching the flange on the FRONT side of machine
Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning the screw 2 .
Screw 2
Touching the flange on the rear side of machine
18
Tighten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder.
Screw (The one with no contact with Idle Pulley Holder.)
Make sure not to tighten the screw too tight. It may move the Idle Pulley Holder accidentally.
19 Tighten the two fixing screws shown in the figure.
Be cautious with the moving Carriages and Cableveyor during the work, and also with the sharp edges of the mechanical parts around it.
Fixing Screw
4-54
20 Confirm that the belt is not touching the pulley flanges
Pulley Flange
excessively while the carriages are in the printing area. When the belt is in improper position, adjust it again. When it is proper, press the [ENTER] key to cancel Aing.
SCAN NOW AGING [ ]
4-55
4-12 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.) This is required when Take-up unit is installed or TU Junction Board is replaced. This is to check whether Take-up Unit operates properly.
1
Confirm that the cable is connected to the connector named [TAKE UP] and turn on the Main Power SW.
2
Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode.
], [
Undersurface of the right side of machine
]
+
MENU
MENU SERVICE MENU
3
Select [SUB MENU] > [TU CHECK] > [TU] menu.
SERVICE MENU SUB MENU [ ] [ ]
[TU] menu supports the connector named [TAKE UP]. Although [OPTION-TU] menu is for another connector with no name, it is not in use.
SUB MENU TU CHECK [ ]
TU CHECK TU [ ]
TU START
START [ ]
4-56
4
Confirm that [START] is selected, and press the [ENTER] key to turn on the Take-up Unit.
[START] or [STOP] can be selected with [ ] and [ ] keys. The current setting is displayed on the left and the new setting is displayed on the right.
5
Set the Auto switch of the Take-up Unit to either Forward or Backward.
6
Move the Dancer Roller up and down by hand, to confirm that the drive part rotates.
TU START
START [ ]
Drive Part
Make sure that the rotation direction of the drive part is the same as the setting at 5 . The operation status of Take-up Unit can be confirmed also on the LCD. [ * ] is displayed on the right side of upper LCD while taking-up, and not displayed while not taking-up. TU START
7
Select [STOP] with [ [ENTER] key.
] and [
Dancer Roller
START ] keys, and press the
TU START
STOP [ ]
4-57
8
Move the Dancer Roller up and down by hand to confirm that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting the menu. The initial setting is [START] every time entering [TU] menu. Dancer Roller
4-58
5 Supplemental Information
5 Supplemental Information 5-1 SPECIAL TOOLS Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool Name
ST-056 TORQUE DRIVER N6
Purpose
HEAD ALIGNMENT
Tool No.
ST-001
Tool Name
TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
Tool No.
ST-037
Tool Name
CLEAN STICK TX712A
Purpose
HEAD CLEANING
Tool No.
21755107
Tool Name
CLEANING LIQUID (SL) 500ML
Purpose
HEAD CLEANING (SOL)
Tool No.
22085118
Tool Name Purpose
KIT, CLEANING (SL) HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs.
5-1
5-2 SENSOR MAP SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN.
LIMIT SENSOR It detects the limit positon of the Head Carriage.
FRONT COVER SENSOR It detects whether the Front Cover is opened or closed.
(Right side of the machine)
GRIT ENCODER It detects rotation position of the Grit Roller.
(Front side of the machine) (Left side of the machine) MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not.
THERMISTOR(PRINT HEATER) It takes the temperature of the Heater.
THERMOSTAT(PRINT HEATER)
REAR PAPER SENSOR
If the Heater exceeds the limit temperature, it cuts the power being supplied.
It detects the rear edge of the media and also whether the media is loaded or not.
THERMOSTAT(DRYER) If the Dryer exceeds the limit temperature, it cuts the power being supplied.
THERMISTOR(DRYER ) It takes the temperature of the Dryer.
FRONT PAPER SENSOR It detects the front edge of the media.
5-2
THERMISTOR (PRE-HEATER) It takes the temperature of the Pre-Heater.
THERMOSTAT (PRE-HEATER) If the Pre-Heater exceeds the limit temperature, it cuts the power being supplied.
(Rear side of the machine)
THERMISTOR (HEAD BOARD) It takes the temperature around the Head Board.
5-3
5 Supplemental Information
WIPER SENSOR It detects the limit position of the Wiper movement.
ENCODER MODULE It detects coordinates for carriage moving direction.
HEAD UP/DOWN SENSOR It detects the position of the Head Height Lever.
PAPER SIDE SENSOR It detects the left and right edges of the media.
THERMISTOR (HEAD) It takes the temperature around the Head. The leftmost Head is used for the measurement. Revised 8
CAPPING SENSOR It detects the limit position of the Capping Unit.
5-4
INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not.
INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE IC SENSOR It reads the infromation of the IC chip.
DANCER ROLLER SENSOR It detects the limit position of the Dancer Roller.
5-5
6 Troubleshooting 6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or deflected-fired dot appears on the test pattern.
Improved
Yes Perform Normal Cleaning
Completed
Not Improved *Several Normal Cleanings and a Powerful Cleaning do not improve the printing result.
No
To 11-16
To 1-10
NO
1
2
CHECKING POINT
ACTION
REFERENCE
Install in a location that The machine is not is level and stable installed in an appropriate offering good operating location conditions
The media is not set up correctly
Load and set up the media correctly at the correct position
3
Temperature of the Preheater / Print heater / Dryer is inappropriate
4
Bi-directinal adjustment is Correct setting for not correct Bidirectional Printing
Set appropriate temperature
OUTLINE Never install the machine in a location where it is tilted or where it may wobble or librate.
User's Manual
Load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without following the steps described in the User's Manual may make smooth and straight media feed impossible or affect the print quality. Feed is not smooth when the media is tilted or tensioned unevenly on the left and right. Hold the media at the center and pull it out straight and make sure all areas of the media are taut before setting up the media.
User's Manual
When the temperature of the print heater is too high and the ink dries too fast, it may result in banding because the dots stay small after landing on media. When the temperature of the print heater is too low and the ink dries too slow, it may result in dark banding because the dots stay large and overlap each other after landing on media.
User's Manual
5
FEED CALIBRATION is not correct
Apply Calibration
User's Manual
If the calibration is not correct, white fine lines caused by gaps or dark lines caused by overlaps appear. In addition, a correction value set while printing is in progress is saved only as a setting on the machine. In case of the calibration value made on the RIP to take precedence, the correction value set by printer is ignored.
6
Scanning distance of the Head Carriage
Set the [FULL WIDTH S] to [FULL]
User's Manual
Set [FULL WIDTH S] to [FULL] to uniform the heating time on each pass. This may improve printing quality.
7
[PERIODIC CL.] setting
Set [PERIODIC CL.] to [NONE] or [Page]
User's Manual
When this is set to [1 min] to [990 min], self cleaning is performed while a printing is paused. It may cause uneven printing at the part before and after cleaning.
8
Wrong profile for the media
Use the suitable profile
9
Head Rank is not correct
Set Head Rank
[3-1 HEAD REPLACEMENT]
Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes.
10 Head is not adjusted
Head Alignment
[4-4 HEAD ALIGNMENT]
Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BIDIR.DEFAULT] settings are correct.
11 Foreign substances
Manual Cleaning
User's Manual
Nozzle condition becomes poor due to the foreign substances stuck on the surface of the Head.
12 Wiper wears out
Wiper Replacement
[3-2 WIPER REPLACEMENT]
Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely.
6-1
13 Defect of Cap Top
Cap Top Replacement
14 Head nozzle is clogged
Clean the head surface using the cleaning stick. (Manual Cleaning)
15 Broken Head
Head Replacement
16 Broken Pump
Pump Replacement
[3-3 CAP TOP REPLACEMENT]
Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging. Generally, we do not recommend to wipe the surface of Head with a cleaning stick. Howerver, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.
[3-1 HEAD REPLACEMENT] Ink suction during cleaning does not work and the nozzle condition cannot be improved.
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Ink Cartridge is almost empty
Check remaining Ink / Replace the Ink Cartridge
When the machine keeps printing with ink cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly.
2
Error of Ink Empty detection
Replace the ink cartridge/sensor
If the cartridge tab does not stick out when the cartridge is empty, Ink Empty cannot be detected and printing continues without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been connected and disconnected several times may have a damaged terminal.
User's Manual
3
Bad contact/Broken cable
Refix / Replace the cable
4
Broken Damper
Damper Replacement
[3-1 HEAD REPLACEMENT]
5
Defect of Cap Top
Cap Top Replacement
[3-3 CAP TOP REPLACEMENT]
Air bubbles in Ink line
Powerful Cleaning/ Remove air bubbles by a syringe
When air bubbles come inside the Ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe.
Eliminate the looseness of the tube joint
If the tube has air due to the looseness of the tube joint, fix the joint and remove the air.
6
7
Broken Ink Tube
Ink Tube Replacement
8
Broken Fuse on the Head Replace the Fuse on Board the Head Board
9
Broken Head Board
[3-6 INK TUBE REPLACEMENT] In case of 6 color mode, the F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2 Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse may be defective. In case of 4 color mode, the F1 Fuses are for C and M at the left side of Print Carriage, the F2 Fuses are for Y and K, and the F3 Fuses are for M and C at the right side of Print Carriage. If the C and M Heads at the left side of Print Carriage do not fire the Ink at all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2 Fuse may be defective. If the M and C Heads at the right side of Print Carriage do not, the F3 Fuse may be defective.
Head Board Replacement
10 Broken Head
Head Replacement
11 Broken Main Board
Main Board Replacement
If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging.
There might be a problem with the other devices on the Head Board if the Fuses are not defective. [3-1 HEAD REPLACEMENT] [3-7 BOARDS REPLACEMENT]
6-2
6-3 SHIFTING IN PRINTING/COLOR SHIFTING NO
CHECKING POINT
ACTION
REFERENCE
1
The media is set tilted
Set the media correctly User's Manual
2
Encoder Scale is dirty/broken
Clean or replace Encoder Scale
3
Encoder Module is dirty/broken
Clean or replace Encoder Module
4
Head is out of adjustment Head Alignment
5
Bad contact of Flexible Cable
OUTLINE Load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without following the steps described in the User's Manual may make smooth and straight media feed impossible or affect the print quality. Feed is not smooth when the media is tilted or tensioned unevenly on the left and right. Hold the media at the center and pull it out straight and make sure all areas of the media are taut before setting up the media.
[3-10 ENCODER SCALE REPLACEMENT]
When Encoder Scale is not read correctly, printing position may shift.
When Encoder Scale is not read correctly, printing position may shift. [4-4 HEAD ALIGNMENT]
If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs.
Refix / Replace the Flexible Cable
If the Flexible Cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing.
6-4 INK DROPS ON THE MEDIA NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, Ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick.
1
Foreign substances
Manual Cleaning
2
Media strikes Head
Use the media clamps/ Replace with suitable media
If media tends to curl or become bumpy due to the Ink absorption and/or the Heater temperature, the Head sometimes strikes the media and it causes the Ink dropping problem.
User's Manual
3
Static electricity of the media
Perform [PERIODIC CL] User's Manual
If media produces static electricity easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [1 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. Also, connecting to ground or humidifying the room may reduce the static electricity generated on the media.
4
Wiper wears out
Wiper Replacement
User's Manual
Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping.
5
Broken Ink Tube
Ink Tube Replacement
[3-6 INK TUBE REPLACEMENT]
When the ink tube is broken, it is not possible to keep the ink line air tight and results in ink dropping.
6
Broken Head
Head Replacement
[3-1 HEAD REPLACEMENT]
When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping.
6-5 VERTICAL BANDING NO
1
CHECKING POINT Encoder Scale is dirty
ACTION
REFERENCE
Clean / Replace Encoder Scale
[3-10 ENCODER SCALE REPLACEMENT]
2
LM Guide is dirty
3
There is dirt in teeth of the Clean the gear gear
OUTLINE When there is scratch or dirt on the Encoder Scale, the printing image could be affected and the vertical bandings could appear at the position where there is scratch or dirt. When the sliding resistance in the motion of the Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear.
Clean LM Guide
When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding.
6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME NO
1
CHECKING POINT Check the main power switch
ACTION Do not switch off the main power
REFERENCE
OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use.
User's Manual
6-7 MEDIA SKEW NO
CHECKING POINT
ACTION
1
Media is not set straight to Setup Media again the machine
2
Grit Roller is dirty
Clean the Grit Roller
3
Pinch Roller is worn out
Replace the Pinch Roller
4
Grit Roller is loose
Fix the Grit Roller
REFERENCE
OUTLINE The most effective measure against Media shifting is to set Media straight to the machine. Especially on lengthy printing, small tilt of Media setup results in big Media shifting while printing. Loading roll media improperly to the machine or Take-up unit may result in Media shifting. Follow the procedures described in the User's manual and load roll media correctly.
User's Manual
When dust such as pieces of vinyl is stuck to the Grit Roller, ability to hold Media decreases and it results in Media shifting. Use a brush to clean the Grit Roller. [3-11 PINCH ROLLER REPLACEMENT]
6-4
When pinch rollers wear out, ability to hold media decreases and it results in media shifting. Referential time for replacing Pinch Roller is 24 months.
6-8 MOTOR ERROR NO 1
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Remove cause of Media Jam
Media Jamming
2
Back tension of media is too high
Use appropriate Media
When using hard-to-unroll or too heavy media, Motor Error occurs due to the too much load for feeding the media. When [MEDIA RELEASE] is enabled, the setting-media is fed backward short distance to release the media stuck to the Print Heater or Dryer before starting printing that may prevent the Motor Error.
3
There is a dirt in teeth of Drive Gear
Clean Drive Gear
When the Drive Gear has some dirt on its teeth and cannot rotate, Motor Error occurs.
4
Life of the Motor Motor is broken
Motor replacement
5
Broken Servo Board
Servo Board replacement
6
Broken Power Supply for Motor
Replace Switching Power Supply
[3-4 CARRIAGE MOTOR REPLACEMENT]
When the Motor is broken or reaches its life, the Motor cannot follow the order from the CPU and it results in a Motor Error. When the Motor Driver IC on the Servo Board is broken, the Power Supply voltage for the motor is not supplied and the motor cannot move. It results in the Motor Error.
[3-7 BOARDS REPLACEMENT]
When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in the Motor Error.
ERROR DESCRIPTION SCAN MOTOR ERROR CODE : 0000 0000 Error detected at first Error detected as a result NO
MEANING
CAUSE
Feed Motor Deviation Error 0001 (The order from the CPU does not match the feedback of the Feed Motor.) 0004
Feed Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.)
0008
Feed Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.)
0005
0001 and 0004 occurred at the same time.
0009
0001 and 0008 occurred at the same time.
Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.) Scan Motor Overcurrent Error 1 0040 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 0080 (A little load is put on the motor movement for a long time.) 0010
0050
0010 and 0040 occurred at the same time.
0090
0010 and 0080 occurred at the same time.
< External factors > 1. Media Jamming 2. Pull or Move the Carriage by hands. 3. Carriage runs into a thing/hands. 4. Media is stuck because it is caught by the paper pipe. 5. Media is pulled forcedly. 6. Too heavy media is loaded. < Machine factors > 1. The grease lubrication of the motor gear is not enough. 2. Motor is broken or comes to its end of life 3. Servo Board is broken. 4. Head Carriage is not fixed to the belt firmly.
6-5
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP NO
CHECKING POINT
ACTION
OUTLINE
1
The media is not loaded
2
Inappropriate temperature Check the temperature User's Manual is set on the machine setting
When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater does not operate.
3
Media width is too small
Use a wider media
A narrow media may take a long time to heat because it is subject to be cooled by a suction fan.
4
Environmental temperature is low
Raise the environmental User's Manual temperature
In cold environment, it may take a long time or the Heater may fail to reach the preset temperature. Recommended to use the machine under the environment from 20 to 32 °C.
5
6
Set up the media
REFERENCE User's Manual
The voltage of power Check the voltage supply is unstable Bad contact or cut line on the cable between the Re-fix / Replace the Heater Unit and Main cable Board
If the voltage is unstable, the heater cannot function fully. If the cable between the Heater unit and Main Board is broken, the Heater temperature does not rise. Check the connection of the each cable or replace it if it is broken.
7
Fuse on the Heater Control Board is broken
Replace the Fuse on the Heater Control Board
The temperature of the Heater does not rise if the Fuse F1, F2 or F3 on the Heater Control Board is blown out. F1 for Pre-Heater. F2 for Print Heater and F3 for Dryer.
8
Heater Control Board is broken
Replace the Heater Control board
The Heater does not work correctly because the signal to the Heater is not transferred correctly.
6-10 BLOWER FAN DOES NOT OPERATE NO
CHECKING POINT
ACTION
1
[BLOWER FAN] is set to [DISABLE]
Set [BLOWER FAN] to [ENABLE]
2
Blower Fan is broken
Replace the Blower Fan
3
Blower Junction Board is broken
Replace the Blower Junction Board
REFERENCE
OUTLINE When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the Blower Fan does not work.
User's Manual
6-11 TAKE-UP UNIT DOES NOT OPERATE NO
CHECKING POINT
ACTION
REFERENCE
1
The cable for Take-Up Unit is not connected
Connect the cable to the machine
2
AUTO switch is not ON
Make the setting for the AUTO switch on
3
Check the cable connection/bad contact
Check the cable [3-12 TAKE-UP connection/bad contact BOARD Replace the cable REPLACEMENT]
4
Life of the Take-up Motor Take-up Motor is broken
5
Take-Up Board is broken
Replace the Take-Up Board
OUTLINE
Check the connection/bad contact of the cables from AC Junction Board to SW Power Unit, DC Junction Board, Head Board, Main Board, TU Junction Board and Take-Up Board. Replace the cable if there is a problem in the cable itself.
[3-12 TAKE-UP BOARD REPLACEMENT]
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Turn off the main power and restart the printer
It can be solved by restarting the printer with the main power. Try it several times.
2
Refix the cable
3
Network problem
Connect them directly with a crossover cable
4
Main board is damaged
Replace the Main board
It can be solved by refixing the network cable. Try it several times. The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above.
6-6
6-13 ERROR MESSAGE NO
CHECKING POINT
1
service call
2
Internal Error
ACTION
REFERENCE
Restart the machine Refer to SERVICE CALL below
OUTLINE Restart the machine and see if the same error occurs again.
[6-14 SERVICE CALL]
Restart the machine
Restart the machine and see if the same error occurs again.
Upgrade the firmware to the latest version
Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.
6-14 SERVICE CALL CODE
CAUSE
CONTENTS
ACTION
Disorder of communication with Sub CPU
Servo Board does not work correctly. Sub CPU does not work correctly. 0002 There is a bad connection between Main This occurs when the Sub Board and Servo Board. CPU is not detected when the machine is turned on. 0004 Sub CPU SRAM error
SRAM is broken.
Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Servo Board replacement
Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. A noise comes in while sending a command. An error occurs when Check the other cable connections of Servo Board. Sub CPU was reset to default. 0006 trying to connect with Sub Heater Board replacement Tried to communicate when Sub CPU was CPU. Servo Board replacement reset to default. Main Board replacement Flexible cable replacement
Servo Board does not work correctly. Sub CPU does not work correctly. An error occurs during 0005 downloading a program for There is a bad connection between Main Board and Servo Board. Sub CPU. A noise comes in.
0007
An error occurs while sending a command.
There is a problem with synchronizing serial 0008 communication to Sub CPU.
0010
Network I/F Initialize has not been completed.
Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise comes in while sending a command. Sub CPU was reset while sending a command. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise comes in a signal. Network I/F does not work correctly. Firmware for Network I/F is not installed.
Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check the firmware is installed into Network I/F. Main Board replacement
Limit Position Initialize in Limit Position Initialize has not been done. 0101 the Service Mode has not Limit Position Initialize is ended before it is completed. been done.
Complete Limit Position Initialize correctly.
Even though the machine carries out the regular Limit Sensor does not work correctly or is 0102 movement, the output of broken. Limit Sensor does not reach the expected value.
Limit Sensor replacement Check the mechanical backlash or loose with the scan axis related parts.
6-7
Capping Motor does not work correctly or is broken. Even though the machine Capping Unit does not work correctly or is carries out the regular broken. 0104 movement, the output of Capping Sensor does not work correctly or is Capping Sensor does not broken. reach the expected value. Wiring or Flexible Cable has short circuited or cut-line.
0107
Linear Encoder Setup has not been done. Linear Encoder Setup has Linear Encoder Setup is ended before it is not been done. completed.
Even though the machine carries out the regular 0109 movement, the output of the Wiper Sensor does not reach the expected value.
Wiper Motor error Defect of Wiper Unit Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable
Input value from Linear Encoder is not changed when the Linear Encoder Read error of Linear Encoder. is setting its origin. Read error of Encoder on Scan Motor side. 0110 When Motor stops during Belt is not fixed to Head Carriage firmly. printing, expected movement is not Revised 4 completed on some head.
Capping Motor replacement Capping unit replacement Capping Sensor replacement Flexible Cable replacement
Carry out Linear Encoder Setup in service menu
Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible Cable Replacement Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the machine. Check cable connection between Linear Encoder Board and Head Board Confirm connection between Belt and Carriage Linear Encoder replacement Scan Motor replacement Servo Board replacement Main Board replacement
0112
Cartridge IC driver is broken. Communication error with Cartridge IC driver cable has short-circuit or Cartridge IC driver cut-line.
0120
Thermistor Cable has short-circuit or cut-line. Check Cable connection around Thermistor There is a problem with Thermistor for Pre-Heater. Thermistor has a problem. Thermistor replacement
Ink cartridge IC sensor replacement
Pre-Heater temperature 0125 has reached 60°C and above. There is a problem with 0130 Thermistor for Print Heater.
Pre-Heater Cable connection has a problem. Check Pre-Heater Thermostat has a problem. Check Thermostat Thermistor has a problem. Check Thermistor
Print Heater temperature 0135 has reached 60°C and above.
Print Heater Cable connection has a problem. Check Print Heater Thermostat has a problem. Check Thermostat Thermistor has a problem. Check Thermistor
Thermistor cable has short-circuit or cutline. Thermistor has a problem.
Thermistor cable has short-circuit or cutline. Thermistor has a problem.
0140
There is a problem with Thermistor for dryer.
0145
Dryer cable connection has a problem. Dryer temperature has Thermostat has a problem. reached 80°C and above. Thermistor has a problem.
Check Cable connection around Thermistor Thermistor replacement
Check Cable connection around Thermistor Thermistor replacement Check Dryer Check Thermostat Check Thermistor
Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer Thermostat has a problem. 0146 has reached 80°C and Check Thermostat Thermistor has a problem. above. Check Thermistor
6-8
7 Service Activities 7-1 INSTALLATION CHECK LIST XJ-740/640/540 INSTALLATION CHECK LIST Date
User
Serial Number
Unpacking
There is a space necessary for installing the machine as follows. XJ-740: 4.3 m (169 in.) / XJ-640: 4.0 m (157 in.) / XJ-540: 3.7 m (146 in.)
2.5 m (99 in.)
1.2 m (47 in.)
XJ-740: 3.3 m (130 in.) / XJ-640: 3.0 m (118 in.) /XJ-540: 2.7 m (106 in.)
Unit space
Work space
Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 300 kg (660 lb.), 280 kg (616 lb.) for the XJ-640, 250 kg (550 lb.) for the XJ-540 or more. Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse. Never install out of doors or in any location where exposure to water or high humidity may occur. Current leakage may cause electrical shock, electrocution, or combustion and fire. Never install close to any flammable object or in a gas-filled location. It causes a risk of combustion or explosion. Install in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the machine as the result of an inadvertent stumble.
Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet. Ensure adequate ventilation for the work area. Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
7
Unpacking
7
7-2
Unpacking the Stand Shafts
Jig for setting up
Stay, etc. Stand Legs Unpacking the Accessory Box
7
Ink-cartridge tray, etc.
Manual, CD-ROM, etc.
7-3
Checking the Accessories
Stay : 1
Dancer roller : 1
Stand legs (left and right) : 1 set
Rail slider : 1
Paper pipe : 1
Shaft : 2
Power cord : 1
Arm/Arm retaining screw : 1 set
ink-cartriddge try :1
Media holders and retaining screws : 1 set
Shaft clamps : 2
Drain bottle stand : 1
Drain bottles : 2
Media clamps : 1 set
Media flanges : 2
Bolt : 28
7
Washer : 8
Replacement blades for separating knife :1
SOL INK cleaning cartridge : 4
Hexagonal wrench : 1
Cap-unit tool : 1
Software RIP : 1
Setup guide : 1
User's Manual : 1
Replacement wipers : 2
Tweezers : 1
Cleaning stick : 10
Cleaning Kit : 1
Cleaning stick : 10
Cleaning Guide : 1
Cleaning liquid : 1
7-4
Installation and Preparation
Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [6. Network Settings]. In case of setting up DU-740/640/540, refer to the DU-740/640/540 Uer's Manual [1-4 Installing on the Printer].
Assemble the Stand
Mount the Machine
Install the Drain Bottle
Install the Media Holders
Attach the Ink-cartridge Tray
Removing the Packing Materials
Connect the Take-up Unit Cable
7
Connect the Power Cord and the Network Cable
Connect the Ethernet cable (100Base-TX suggested) to the Computer (Network). *Make sure to use the Ethernet cable which is category 5 and above.
Install the Ink Cartridges
!! IMPORTANT !! Shake the Ink Cartridge a few times gently before installing to the machine.
Make the Network Settings
IP address of PC
IP address of XJ-740/640/540
Upgrading the Firmware
Upgrade the firmware to the latest version.
7-5
Installing Roland VersaWorks Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software Operating system : Windows Vista Ultimate (32-bit edition) or Windows Vista Business (32-bit edition) or Windows XP Professional Service Pack 2 or Windows 2000 Service Pack 4 CPU :
2.0-GHz or faster Pentium 4 recommended
Memory (RAM) :
512 MB of RAM (1 GB or more recommended) ( For Windows Vista, 1 GB ( 2 GB or more recommended) )
Display :
High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended
Free hard-disk space required as a working space : 40 GB or more recommended Hard-disk file system : NTFS format Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer accepts it. Power-saving setting on PC Disable the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a job being printed.
7
Operation Explain following items in reference to the User's Manual. Switching the Power On and Off
Main power switch
Sub power switch
Be sure to leave switched on at all times.
Back of the printer
Turn this switch on after closing the front cover. To turn it off, hold down the switch for one second or longer.
Front of the printer Flip the loading lever down to the rear when not in use.
!! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours while the machine is not in use. Use the sub power switch for the daily powering on and off.
7-6
Loading and cutting off media
For setting media straight, load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without performing these steps in the proper order may make smooth media feed impossible or causes poor printing results.
!! IMPORTANT !! Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the media clamps attached causes the operation to be interrupted due to detection of the media clamps.
Settings for the Media Heating System - Operation of the Preheater, Print heater, Drying-heater and DU-740/640/540 (Optional Drying-heater and Blower-fan) - Temperature setting - General guide for the preset temperatures !! IMPORTANT !! If the print heater temperature is too high, the ink dots landed on the media are dried up before the diameter of the ink dots expands enough and it may result in banding. If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough and it may result in the dark banding. Starting printing - Getting Ready to Receive Data from a Computer
Pausing or Canceling Printing - Canceling Printing Before It Finishes
Setting the Printing Position and Margins - Shifting the Print-start Position Forward or Backward - Shifting the Printing Position to the Left - Expanding the Printing Area by Reducing the Margins
Printing test and cleanings - Test print - Normal cleaning - Medium cleaning - Powerful cleaning
Large amount of ink is consumed for the Powerful cleaning.
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Checking for remaining Ink - Explain the [EMPTY MODE] !! IMPORTANT !! The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ somewhat from the actual amount remaining. Installation & Handling of the ink cartridges !! IMPORTANT !! - Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge. - Be sure to replace with the same type of ink. Never mix different type of ink. - Never leave the machine with any ink cartridge removed. The print heads may become clogged. - Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause of missing dots. - When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. - Never store ink at any locations where high temperature may occur or exposed to open flame.
7
Job outputting from Roland VersaWorks
Explain the following procedure for a job outputting from Roland VersaWorks.
Printing
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the website.
Adding Media Profiles to Roland VersaWorks.
Functions for optimizing printing
Explain the following items referring to the User's Manual. Optimizing printing to match Media thickness. - Head height - Bi-direction adjustment - Feed calibration
7-8
!! IMPORTANT !! - These adjustments are required for each Media individually. - If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on Roland VersaWorks.
Changing the Feed-correction Value During Printing
It is the function to change the feed-correction value without stopping the printing operation. You can change the feed-correction value regardless of whether settings made on the machine or settings made on the computer take precedence. A feed-correction value set while printing is in progress is saved only as a setting on the machine. If you'd like to use the changed feed-correction value in the next printing, set the [Feed Calibration Control] to [Use Printer Settings] in Roland VersaWorks.
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Preset function All menu items listed below can be saved in Presets. - [FEED FOR DRY] - [CALIBRATION] - [VACUUM POWER] - [SHEET TYPE] - [SHEET WIDTH] - [SHEET POS.] - [SCAN INTERVAL] - [BLOWER FAN] - [ADJUST BI-DIR SIMPLE SETTING] - [ADJUST BI-DIR DETAIL SETTING] - [FULL WIDTH S] - [MEDIA RELEASE] - [PREHEATING] - Temperature setting of Pre-Heater/Print-Heater/Dryer - [ALTERNATE HEAD] - [SIDE MARGIN]
Using the Take-up System
Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check].
Cable Connection Check and Operating Check for Take-up Unit.
7-9
Explain the following items in reference to the User's Manual [3-2. Using the Take-up System]. Loading Roll Media !! IMPORTANT !! Avoid following operations that pull the media with undue force. - Never operate the MANUAL switch when the loading lever is lowered. - Never use to feed the media in reverse.
How to Remove Taken-up Media
Maintenance Explain the following items referring to the User's Manual. Disposing of discharged ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the bottle.
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!! IMPORTANT !! - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning the parts other than the print heads - Pinch Rollers - Grit Rollers - Platen - Front & Rear Paper Sensors - Front Cover - Media Clamps !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials.
Cleaning using the cleaning kit !! IMPORTANT !! This is very important work for maintaining the heads in good condition and must be done periodically.
Replacing the wipers
Replacing the separating knife
7-10
When not in use for a prolonged period
Transporting the unit When transporting the unit, head cleaning is required and you need 8 unused cleaning cartridges for performing it.
!! IMPORTANT !! Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may get clogged.
Explain the following items referring to the Setup Guide. Temperature and humidity Specified temperature and humidity must be maintained even while not in use. When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. While in use: Temperature 20 to 32 C, Humidity 35 to 80% (Non-condensing) While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing)
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Others
Explain to refer to the User's Manual when an error message is displayed. And also, explain to switch off and on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be done manually by user.
Consumable Parts and Replacement Cycle
Parts Nam e
Replacem ent Cycle
Printing Head
6 billion shots / nozzle (6,000,000 kshots) * Damper needs to be replaced together w ith the Head replacement.
Wiper
6 months, Wiping 3000 times or Rubbing 100 times * [TIME FOR WIPER REPLACE] appears w hen the number of Wiping and Rubbing come to 3,000 times.
Scan Motor
1,500 hours
Cap Top
6 months
Ink Tube
3,000 hours
Sponge for Flushing
6 months
Sponge for Wiper
12 months
Lithium Battery
24 months
Pinch Roller
Replace it depending on the degree of w ear of its rubber part.
7-11
7-2 Maintenance Check List
XJ-740/640/540 MAINTENANCE CHECK LIST Date :
Serial Number
User
!! IMPORTANT !! If the DU-740/640/540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and Drying-heater unit before performing the maintenance activity.
Check Items
Operation Points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned about.
Done
Output / Get report before maintenance
Get report with [Get Report] of the Peck, or print print [ALL] in Service Menu.
Done
Check drain bottle
If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the discharged-ink count.
Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version. Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/nozzle Head
7 Carriage Motor
Check Consumable Parts
Good Disposed OK Good Replacement Done
Perform a manual cleaning by using cleaning sticks and cleaning liquid.
Cleaning Done
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary.
Good Adjustment
Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease(FLOIL GE-676 BLACK) on the gear if you replace the motor. Replacement Cycle : 1,500 hours
Cleaning Wiper
Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing count 100 times.
Cap Top
Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months
Good Replacement Done Reset Cleaning Done Replacement Done
Good Cleaning Done Replacement Done
Sponge for Flushing
Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 6 months
Sponge under Wipers
Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months
Replacement Done
Wiper Scraper
Clean it manually using the Roland cleaning sticks and cleaning liquid. Replace it if necessary.
Cleaning Done Replacement Done
Lithium Battery
Replacement Cycle : 24 months
Good Replacement Good
Good Replacement Done
Carriage Belt Check Mechanical Parts
Check if the carriage belt doesn't touch the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary. Check the belt tension and adjust it if necessary.
Good Adjustment Done Good Adjustment Done Good Replacement Done
Pinch Roller
Check if it is not worn out, it does not have dirt on it and it rotates smoothly.
Grit Roller
Remove foreign substances stuck on it by using a brush.
Done
Check printing
Check that there is no problem with the printing operation and printing result.
Done
Output / Get report after maintenance
Get report with [Get Report] of the Peck, or print [ALL] in Service Menu.
Done
7-12
Reset
Reset
7-3 Specifications Main Unit Specification XJ-740 Printing technology Media Width
XJ-640
XJ-540
Piezoelectric inkjet 210 to 1,879 mm (8.3 to 74 in.)
210 to 1,625 mm (8.3 to 64 in.)
210 to 1,371 mm (8.3 to 54 in.)
Thickness Maximum 1.0 mm (39 mil) with liner Roll outer diameter Maximum 210 mm (8.3 in.) Roll weight Maximum 47 kg (103 lb.) Maximum 40 kg (88 lb.) Maximum 30 kg (66 lb.) Core diameter 76.2 mm (3 in.) or 50.8 mm (2 in.) Printing width (*1) Ink cartridges
Maximum 1,869 mm (73.6 in.)
Types Colors
Maximum 1,361 mm (53.6 in)
220-cc cartridge / 440-cc cartridge 6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta) or 4 colors (cyan, magenta, yellow, and black)
Printing resolution (dots per inch) Distance accuracy (*2) (*3) Media heating system (*4)
Media take-up system
Maximum 1,615 mm (63.6 in.)
Maximum 1,440 dpi Error of less than –0.3% of distance traveled, or –0.3 mm, whichever is greater Preheater and print heater, setting range for the preset temperature: 30 to 50 C (86 to 122 F) Dryer, setting range for the preset temperature: 30 to 55 C (86 to 130 F)
Roll outer diameter Roll weight
Connectivity Power-saving function Power requirements Power consumption During operation Sleep mode Acoustic noise level During operation During standby Dimensions (with stand)
Weight (with stand) Environmental Power on (*5) Power off
Maximum 250 mm (9.8 in.) Maximum 50 kg (110 lb.) Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 120 V –10%, 13 A, 50/60 Hz or AC 220 to 240 V –10%, 7 A, 50/60 Hz Approx. 1,600 W Approx. 47 W 64 dB (A) or less (according to ISO 7779) 45 dB (A) or less (according to ISO 7779) 3,169 (W) x 1,103 (D) x 1,260 (H) mm (124.8 (W) x 43.4 (D) x 49.6 (H) in.)
2,948 (W) x 1,103 (D) x 1,260 (H) mm (116 (W) x 43.4 (D) x 49.6 (H) in.)
2,694(W) x 1,103 (D) x 1,260 (H) mm (106 (W) x 43.4 (D) x 49.6 (H) in.)
225 kg (495 lb.)
213 kg (469 lb.)
200 kg (440 lb.)
Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended), humidity: 35 to 80%RH (non-condensing) Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing)
Accessories
Exclusive stands, power cord, media clamps, media flanges, replacement blade for separating knife, cleaning kit, software RIP, User’s Manual, etc.
*1 The length of printing is subject to the limitations of the program. *2 With Roland PET film, print travel: 1 m Temperature: 25 C (77 F), humidity: 50% *3 Not assured when the print heater or dryer is used. *4 Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment. Depending on the ambient temperature and media width, the preset temperature may fail to be reached. *5 Operating environment Humidity (%) (no condensation) 80
Use in an operating environment with this range.
55 35 0
15 20 27 32 C ( F) (59) (68) (81) (90) Temperature
7-13
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Conditions for Usable Media Use genuine media from Roland DG Corp.
Media width XJ-740: 210 to 1,879 mm (8.3 to 74 inches) XJ-640: 210 to 1,625 mm (8.3 to 64 inches) XJ-540: 210 to 1,371 mm (8.3 to 54 inches)
Roll outer diameter ( A) Maximum 210 mm (8.3 inches)
Paper tube (core) inner diameter (B) 76.2 mm (3 inches) or 50.8 mm (2 inches) Note:Using roll media whose paper tube has an inner diameter of 2 inches requires the included media flanges.
Media thickness (C) Maximum 1.0 mm (39 mil)
Roll weight XJ-740: 47 kg (103 lb.) XJ-640: 40 kg (88 lb.) XJ-540: 30 kg (66 lb.)
Other conditions
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Media such as the following cannot be used. Media whose end is attached to the paper tube (core) Media which is severely warped or which has a strong tendency to reroll Media that cannot withstand the heat of the media heating system Media that cannot withstand the tensioning of the media take-up or feed system Media whose paper tube (core) is bent or crushed Media that bends under its own weight when loaded Media on a sagging roll Media that is rolled unevenly
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in advance to make sure that satisfactory printing quality is obtained.
7-14
XJ-740 XJ-640 XJ-540
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