Roland MODELA MDX-15 MDX-20 Service Notes Manual [Sm,Pm,CD] 200512 1 Qmanual.com
January 6, 2017 | Author: latrua | Category: N/A
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Download Roland MODELA MDX-15 MDX-20 Service Notes Manual [Sm,Pm,CD] 200512 1 Qmanual.com...
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SERVICE NOTES
MDX-20/15 Structure & Spare Parts
1
Electrical Section
2
Replacement of Main Parts
3
Adjustment
4
Supplemental Information
5
Troubleshooting
6
Service Activities
7
UP
TOOL DOWN
Contents 1 Structure & Spare Parts 1-1 ACCESSORIES ........................................................................ 1-1 1-2 COVERS & FRAMES ................................................................ 1-2 1-3 Z UNIT ....................................................................................... 1-4
4-6 Z WIRE TENSION ADJUSTMENT ......................................... 4-11 4-7 X AXIS LOAD ADJUSTMENT ................................................. 4-12 4-8 Z AXIS LOAD ADJUSTMENT ................................................. 4-14
5 Supplemental Information 2 Electrical Section 2-1 WIRING MAP ............................................................................ 2-1 2-2 MAIN BOARD ........................................................................... 2-2
3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6
X MOTOR REPLACEMENT ...................................................... 3-2 Y MOTOR REPLACEMENT ...................................................... 3-3 Z MOTOR REPLACEMENT ...................................................... 3-4 X WIRE REPLACEMENT ......................................................... 3-5 Y WIRE REPLACEMENT ......................................................... 3-7 Z WIRE REPLACEMENT ........................................................ 3-11
5-1 5-2 5-3 5-2
OPERATIONAL SEQUENCE .................................................... 5-1 SENSOR MAP .......................................................................... 5-3 ERROR INDICATION ............................................................... 5-4 OPTIONS .................................................................................. 5-5
6 Troubleshooting 6-1 6-2 6-3 6-4 6-5
DOESN’T MOVE (X, Y & Z Axes) ............................................. 6-1 SPINDLE DOESNÕT REVOLVE .............................................. 6-2 ENGRAVING NOISE ................................................................ 6-3 POOR ENGRAVING RESULT .................................................. 6-4 POOR SCANNING RESULT .................................................... 6-5
4 Adjustment 4-1 4-2 4-3 4-4 4-5
SPECIAL TOOLS ...................................................................... 4-1 FACTORY MODE ..................................................................... 4-2 FIRMWARE UPGRADE ............................................................ 4-4 X WIRE TENSION ADJUSTMET ........................................... 4-8 Y WIRE TENSION ADJUSTMENT ........................................... 4-9
7 Service Activities 7-1 INSTALLATION CHECK LIST ................................................... 7-1 7-2 MAINTENANCE CHECK LIST .................................................. 7-7 7-3 Specification .............................................................................. 7-8
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries.
Sixth Edition MDX-20/15 '05.Dec.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Printed in Japan
Copyright © 2005 ROLAND DG CORPORATION
4884-05
Revision Record Revision No.
Date
Description of Changes
0
2000.5.19
First Edition
Inagaki
Kaneko
1
2001.1.22
MDX-20 has been added.
Inagaki
Kaneko
2
2002.2.12
Service Parts have been added.
Inagaki
Masuda
Inagaki
Masuda
Inagaki
Mabuchi
Kato
M.Kawai
Approval Issued by
Sect4-2: has been corrected. 3
2003.3.7 Sect4-3:[Upgrading Firmware] has been revised.
4
2004.7.7
5
2005.12.16
Service Parts have been added and changed. Service Parts have been changed.
To Ensure Safe Work
To Ensure Safe Work About
WARNING and
WARNING
CAUTION Notices. Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or
CAUTION
material damage should the unit be used improperly. ** material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of this symbol is determined by the design contained within the triangle. The symbol at left means •gdanger of electroduction. The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at the left means the power-cord plug must be unplugged from the outlet.
WARNING Disconnect the AC Adapter before servicing.
1 Structure & Spare Parts
1 Structure & Spare Parts
1-1 ACCESSORIES S2
22
21
13 S5
19 8
S1
7
S4
12
S3 S4 20
17
10 S4
REVISED5
1
1
REVISED5 18
14
3, 4, 5, 6, 31
11
2
REVISED4
9
23
S6 15
16
100V
24 117V
JAPANESE
240VA
25
30
27
26 230V
28
REVISED4
PARTS LIST -Main PartsParts No.
REVISED5
PARTS LIST -Supplemental PartsMDX MDX -15 -20
Parts Name
*
*
S1
PIN,PARALLEL
3x20 SUS
2 22355683
BASE,HEAD SENSOR MDX-15
*
*
S2
SCREW,HEXAGON SOCKET HEAD CAP
M4x12 BC
3 23495119
CABLE-AC, 2P 117V 2.5M TW
*
*
S3
SCREW,HEXAGON SOCKET SET
M3x3 CM
4 23495118
CABLE-AC, 2P 100V 2.5M TW
*
*
S4
SCREW,W-SEMS
M3x6 BC
23495120
CABLE-AC, 2P 230V 2.5M TW
*
*
S5
SCREW,HEXAGON SOCKET HEAD CAP
M4x30 BC
23495122
CABLE-AC, 2P 240VE 2.5M TW
*
*
S6
SCREW,PLAPOINT
4x8 (WHITE)
6 23495123
CABLE-AC, 2P 240VA 2.5M TW
*
*
5
7 23505591
CABLE-ASSY SENSOR MDX-15
*
*
*1 :
8 22605308
CARTON,ACCESSORY MDX-15
*
*
ASSY, SENSOR PIX-30/4 is not compatible with the sensor for the PIX-3.
22605307
CARTON,MDX-15
*
22605342
CARTON MDX-20
*
10 13439856
CONNECTOR PLUG ECP01-5A 240E
11 22025363
COVER,PROTECTOR MDX-15
*
*
12 22025351
COVER,SENSOR MDX-15
*
*
*
13 22025349
COVER,SP MOTOR MDX-15
*
*
14 1000000432
DAMPER,MDX-15/20
*
*
15 26015200
MANUAL,USE EN MDX-20/15 (ENGLISH)
*
*
16 26015199
MANUAL,USE JP MDX-20/15 (JAPANESE)
*
*
PAD,SET MDX-15
*
22635110 22635380
REVISED5
29
ASSY,SENSOR PIX-30/4 *1
17
REVISED5
Parts Name
230VC
1 22805332
9
REVISED5
240VE
ENGLISH
PAD,SET MDX-20
*
18 22425118
POWER UNIT, AC-ADP. DCP-901
*
19 11399109
TAPE,CW-18 18*5
*
* *
20 11939128
TOOL,CLAY
*
*
21 21935133
TOOL,HEXAGON 1.5*90 MFZN
*
*
22 21935134
TOOL,HEXAGON 3.0*127 MFZN
*
*
23 22425111-00
POWER UNIT,AC-ADP.DCP-801
*
*
24 23495214-00
AC CORD VCTF 100V 7A 3P-S
*
*
25 13499109-00
AC CORD SJT 117V 10A 3PVC
*
*
26 23495125-00
AC CORD H05VV 230V 10A S
*
*
27 23495124-00
AC CORD 3ASL/100 240VA 10A SAA
*
*
28 13499111-00
AC CORD H05VV-F 240VE 10A S
*
*
29 13439801-00
CABLE-AC 3P CHINA 10A/250V S
*
*
30 13499209-00
ADAPTER PLUG (100V)
*
*
31 13499220
CABLE-AC GB-6A 250V
*
*
REVISED4 (MDX-15:ZR52193 and above, MDX-20:ZR62120 and above)
1-1
1 Strucutre & Spare Parts
1-2 COVER & FRAME (MDX-15 ~ ZS02417, MDX20 ~ ZS02349) REVISED2 20 22 S15
REVISED2
23
S15 31
20 22
S15
1
REVISED2 22 20
REVISED2 42 22 20 S14
S14 21
S11 S15 S4 43
S9
31
45
32
S14 16
S10
S14 19
46
S14
37
S4 8
S14 S14 1 S7
11 S14
24
41
1
S7 17
S14 14
30 S8 S15 33 S6 S1
39 S18 S15
39
34
S2
S13
S18 4
S13
29 38
S2 9
S3
38 S2
S2
34
38
18
26 S14 44 S9
48 S15
S5 40 5
13
S16
S3
S14 28(for MDX-15) 44
S14
S15
47 29 38
49 REVISED2 15
3
27
7
25 S14
S17 S20 S15
12
S9
39 S19
S1
35
10
S12 12
29
40 28(for MDX-20) 2
S12 6
S12
S16 S9
36
29
S12
38(MDX-20 only)
1-2
S9
2 S1
S14
37
1 Structure & Spare Parts
MDX-20 MDX-15
Parts No. 1 11879116 2 11879120 3 22805364 4 22805361 5 22805335 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
22145814 22145818 22355684 22355687 22355686 22355729 22355691 12159572 12159571 23505597 23505712 23505590 23505710 23505589 23505709 22025340 22025501 22025342 22025500 22025352 22025353 22025345 22025346 22025502 22025347 22025348 22025503 22025337 22025338 7488424000 22115764 22115831 22135517 21655199 21655130 7488419000 22535217 7488412000 7533505000 7488423000 7533507000 21575112 7488410000 22055391 22055472 22055410 22055471 22055394 11979133 22295188 21475117 22665247 22135356 22135357 21965122 21965127 21965123 21965126
Parts Name ABSORBER,CK-7 ABSORBER,K-15W ASS'Y,DRIVE GEAR WITH SHAFT ASS'Y,HOLDER Y SHAFT ASSY,MOTOR X/Y PIX-30/4 BAR,GUIDE Y-R MDX-15 BAR,GUIDE Y MDX-20 BASE,JC BOARD MDX-15 BASE,MAIN BOARD MDX-15 BASE,SLIDE Y MDX-15 BASE,SLIDE Y MDX-20 BASE,SW MDX-15 BUSH,MG-16 BUSH,NG-79-A-2 CABLE-ASSY Y-MOTOR MDX-15 CABLE-ASSY Y-MOTOR MDX-20 CABLE-ASSY JUNCTION MDX-15 CABLE-ASSY JUNCTION MDX-20 CABLE-ASSY PANEL MDX-15 CABLE-ASSY PANEL MDX-20 COVER,BACK MDX-15 COVER,BACK MDX-20 COVER,FRONT MDX-15 COVER,FRONT MDX-20 COVER,GEAR MDX-15 COVER,INLET MDX-15 COVER,SIDE A MDX-15 COVER,SIDE B MDX-15 COVER,SIDE B MDX-20 COVER,SIDE C MDX-15 COVER,SIDE D MDX-15 COVER,SIDE D MDX-20 COVER,STRIKER MDX-15 COVER,SW MDX-15 DRIVE GEAR ASSY MDX-15 FRAME,MAIN MDX-15 FRAME,MAIN MDX-20 GUIDE,Y MDX-3 HOLDER,Y SHAFT R MDX-20 HOLDER,SHAFT F MDX-3 JUNCTION BOARD ASS'Y MDX-15 LABEL,BLIND MDX-15 #LA72 MAIN BOARD ASS'Y MDX-15 MAIN BOARD ASS'Y MDX-20 MDX-15 LIMIT SW ASSY MDX-20 LIMIT SW ASSY NUT,BOSS #523 PANEL BOARD ASS'Y MDX-15 PLATE,BOTTOM MDX-15 PLATE,BOTTOM MDX-20 PLATE,SIDE MDX-15 PLATE,SIDE MDX-20 PLATE,SPACER MDX-15 PULLEY,IDLE DU-22-H SHAFT,DRIVE GEAR MDX-15 SHEET,JC MDX-15 SHEET,PANEL SW MDX-15 STOPPER,TABLE MDX-15 STOPPER,WIRE MDX-15 TABLE,WORK MDX-15 TABLE,WORK MDX-20 TABLE,Y MDX-15 TABLE,Y MDX-20
* * * * * * * * * * * * *
* * * * * * * * * * * * *
* * *
* * * *
* *
*
Parts Name
S3 RING,CS S4 RIVET,NYLON S5 RIVET,NYLON S6 SCREW,BINDING HEAD S7 SCREW,BINDING HEAD
RT30SSF5 M4 CM CSTW-6 P3035B P3045W M2.6x10 BC M3x6 BC M6x20 BC
S8 SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP WITH S9 M3x6 BC PLAIN WASHER
S12 SCREW,W-SEMS S13 SCREW,W-SEMS
* *
* *
1
S1 CABLE TYE,PUSHMOUNT S2 NUT,HEXAGON
* * * * *
*
REVISED 2
S10 SCREW,PLAPOINT S11 SCREW,W-SEMS
*
* *
49 21425123
WIRE,Y MDX-15 WIRE,Y MDX-20 BAR,GUIDE Y-L MDX-15 BAR,GUIDE Y MDX-20 WASHER, DUST 2 MDX-20 (MDX-15:ZP41500~, MDX-20:ZP40905~)
* *
* * * *
21945125 21945133 22145815 48 22145818 47
S14 SCREW,W-SEMS S15 SCREW,W-SEMS S16 SCREW,W-SEMS S17 SCREW,W-SEMS (SMALL) S18 WASHER,PLAIN S19 BUSH,ROLL S20 WASHER,PLAIN
M4x8 (WHITE) M3x12 BC M3x20 BC M3x25 BC M3x6 BC M3x8 BC M4x8 BC M3x6 BC M6x11.5x0.8 CM 6x17 M3x8x0.5 BC
* * * * *
* * * * *
* * * *
MAIN BOARD ASSY is different between *
MDX-15 and MDX-20.
* * *
They are not compatible.
* * * *
NOTE :
* * * * * * * * * *
* * * * * * * *
PLATE,SPACER MDX-15 MDX-15 : 4pcs. / MDX-20 : 8pcs.
* * *
1-3
1 Strucutre & Spare Parts
1-2 COVER & FRAME (MDX-15 ZS12418 ~
, MDX-20 ZS12350 ~ ) 22
S15 23
S15 31
22
S15
20
1
42 20
S14
S14 21
S11 S15 S4 43
S9
31
45
32
S14 16
S10
S14 19
46
S14
37
S4 8
S14 S14 1 S7
11 S14
24
41 S14
1
S7 17
S15
14
30
S8 33 S6
39 S18 S15
39
34
S2
S13
S18 4
S13
38
9
S2
34 47
29 38 38
S15
S5 S15
40
51
13
5
S16
S3
S14 28(for MDX-15) 44
S14
18
26 S14 44 S9
48
Revised4 15
S3
38 S2
49 50
3
27
7 S14
S1
29
S2
25
35 S15 S20 S17
12
S19
S1
29
40 28(for MDX-20)
2
S12 6
S12
S16 S9
36
29
S12
38(MDX-20 only)
1-4
S9
2 S1
S14
S12 12
S9
39
10
37
1 Structure & Spare Parts MDX-20
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
Parts No. 11879116 11879120 22805364 22805361 22805335 22145814 22145818 22355684 22355687 22355686 22355729 22355691 12159572 12159571 23505597 23505712 23505590 23505710 23505589 23505709 22025340 22025501 22025342 22025500 22025352 22025353 22025345 22025346 22025502 22025347 22025348 22025503 22025337 22025338 7488424100 22115764 22115831 22135517 21655199 21655130 7488419000 22535217 7488412000 7533505000 7488423000 7533507000 21575112 7488410000 22055391 22055472 22055410 22055471 22055394 11979133 22295188 21475117 22665247 22135356 22135357 21965122 21965127
Parts Name ABSORBER,CK-7 ABSORBER,K-15W ASS'Y,DRIVE GEAR WITH SHAFT ASS'Y,HOLDER Y SHAFT ASSY,MOTOR X/Y PIX-30/4 BAR,GUIDE Y-R MDX-15 BAR,GUIDE Y MDX-20 BASE,JC BOARD MDX-15 BASE,MAIN BOARD MDX-15 BASE,SLIDE Y MDX-15 BASE,SLIDE Y MDX-20 BASE,SW MDX-15 BUSH,MG-16 BUSH,NG-79-A-2 CABLE-ASSY Y-MOTOR MDX-15 CABLE-ASSY Y-MOTOR MDX-20 CABLE-ASSY JUNCTION MDX-15 CABLE-ASSY JUNCTION MDX-20 CABLE-ASSY PANEL MDX-15 CABLE-ASSY PANEL MDX-20 COVER,BACK MDX-15 COVER,BACK MDX-20 COVER,FRONT MDX-15 COVER,FRONT MDX-20 COVER,GEAR 2 MDX-15 COVER,INLET MDX-15 COVER,SIDE A MDX-15 COVER,SIDE B MDX-15 COVER,SIDE B MDX-20 COVER,SIDE C MDX-15 COVER,SIDE D MDX-15 COVER,SIDE D MDX-20 COVER,STRIKER MDX-15 COVER,SW MDX-15 DRIVE GEAR ASSY 2 MDX-15 FRAME,MAIN MDX-15 FRAME,MAIN MDX-20 GUIDE,Y MDX-3 HOLDER,Y SHAFT R MDX-20 HOLDER,SHAFT F MDX-3 JUNCTION BOARD ASS'Y MDX-15 LABEL,BLIND MDX-15 #LA72 MAIN BOARD ASS'Y MDX-15 MAIN BOARD ASS'Y MDX-20 MDX-15 LIMIT SW ASSY MDX-20 LIMIT SW ASSY NUT,BOSS #523 PANEL BOARD ASS'Y MDX-15 PLATE,BOTTOM MDX-15 PLATE,BOTTOM MDX-20 PLATE,SIDE MDX-15 PLATE,SIDE MDX-20 PLATE,SPACER MDX-15 PULLEY,IDLE DU-22-H SHAFT,DRIVE GEAR MDX-15 SHEET,JC MDX-15 SHEET,PANEL SW MDX-15 STOPPER,TABLE MDX-15 STOPPER,WIRE MDX-15 TABLE,WORK MDX-15 TABLE,WORK MDX-20
MDX-15
* * * * * * * * * * * * *
* * * * * * * * * * * *
49 50 51
S5 RIVET,NYLON S6 SCREW,BINDING HEAD
* * * * * * * * * *
* * * * *
* * * *
Parts Name
*
*
* *
PARTS LIST -Supplemental Parts-
S3 RING,CS S4 RIVET,NYLON
*
*
Revised4
*
*
* * * *
48
Parts Name TABLE,Y MDX-15 TABLE,Y MDX-20 WIRE,Y MDX-15 WIRE,Y MDX-20 BAR,GUIDE Y-L MDX-15 BAR,GUIDE Y MDX-20 WASHER, RUBBER MDX-15 WASHER, PLATE MDX-15 PLATE, MOTOR MDX-15
*
*
* *
47
Parts No. 21965123 21965126 21945125 21945133 22145815 22145818 21425123 21425128 22055625
S1 CABLE TYE,PUSHMOUNT S2 NUT,HEXAGON
*
* * * *
46
S7 SCREW,BINDING HEAD S8 SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP WITH S9 PLAIN WASHER S10 SCREW,PLAPOINT S11 SCREW,W-SEMS S12 SCREW,W-SEMS S13 SCREW,W-SEMS S14 SCREW,W-SEMS S15 SCREW,W-SEMS S16 SCREW,W-SEMS S17 SCREW,W-SEMS (SMALL) S18 WASHER,PLAIN S19 BUSH,ROLL S20 WASHER,PLAIN
RT30SSF5 M4 CM CSTW-6 P3035B P3045W M2.6x10 BC M3x6 BC M6x20 BC M3x6 BC M4x8 (WHITE) M3x12 BC M3x20 BC M3x25 BC M3x6 BC M3x8 BC M4x8 BC M3x6 BC M6x11.5x0.8 CM 6x17 M3x8x0.5 BC
* * * * * *
* * * * *
* * * *
* * * *
* * * * * * * * *
* * * * * * * * *
1-5
1
1 Strucutre & Spare Parts
1-3 Z AXIS (MDX-15 ~ ZS02417, MDX20 ~ ZS02349)
3 4
11 S8
13
S18
S4
S15
21
1
18
S15
S15
27
8 S15
10
S15 S15
S15
31
26 17
1
S5 34
S7
S6 S7
S13
S14 20 S11 15
30
6
19
32
S12
19
S1
6
S12
S21
19
(MDX-20 ONLY)
S9
S19 S19 19 19
S20 (MDX-20 ONLY) S13
5
32 S11
S21(MDX-20 ONLY)
22
19
S7 S6
S15 S10 S14 16 S14
S19 S15
S18
12
S19
24
30
2
S7
32
32
36
5
S2
3 S9
29
13
S8
14
21
S20 28
REVISED2 35 (MDX-20 ONLY)
(MDX-20 ONLY)
S5 S5 S17
S4 33
S3 29 23
S2 S15
S14
4
28 25 S3 S17
1-6
7 S14
S15
9 S18
1 Structure & Spare Parts
MDX-20 MDX-15
Parts No.
Parts Name ASS'Y,BASE Z SLIDE MDX-15 2 22805363 ASS'Y,CARRIAGE X MDX-15 3 22805364 ASS'Y,DRIVE GEAR WITH SHAFT 4 22805335 ASSY,MOTOR X/Y PIX-30/4 22145813 BAR,GUIDE X MDX-15 5 22145817 BAR,GUIDE X MDX-20 6 22145816 BAR,GUIDE Z MDX-15 7 22355689 BASE,X IDLE MDX-15 8 22355688 BASE,Z MOTOR MDX-15 9 23505594 CABLE-ASSY CS-42S 120L MDX-15 23505588 CABLE-ASSY Z-MOTOR MDX-15 10 23505713 CABLE-ASSY Z-MOTOR MDX-20 11 22025339 COVER,CARRIAGE MDX-15 12 22025350 COVER,Z MOTOR MDX-15 13 7488424000 DRIVE GEAR ASSY MDX-15 GUIDE,ADJUST X MDX-15 22135592 (MDX-15: ~Z**0939, MDX-20: ~Z**0149) 14 GUIDE,ADJUST TYPE2 X MDX-15 22135597 (MDX-15:Z**0940~, MDX-20:Z**0150~) 15 22535213 LABEL,CAUTION TOOL MDX-15#LA58 PLATE,ADUST MDX-15 22055428 (MDX-15: ~ Z**0939, MDX-20: ~ Z**0149) 1 22805362
16
22055475 17 22055392 18 22055393 19 11979133 20 11979134 21 22295188 22 21475113
21475114 23
21475129 24 21475115
21475116 25
21475128 26 22665250 27 22665249 28 22175178 29 22175177 30 22175179 31 22715179 32 21425109
21945124 21945132 34 21945126 35 21425116 33
36 21425121
PLATE,ADUST TYPE2 MDX-15 (MDX-15:Z**0940~, MDX-20:Z**0150~) PLATE,DUST L MDX-15 PLATE,DUST R MDX-15 PULLEY,IDLE DU-22-H PULLEY,IDLE DU-26-H SHAFT,DRIVE GEAR MDX-15 SHEET,DUST A MDX-15 SHEET,DUST B MDX-15 (MDX-15: ~ Z**0729) SHEET,DUST B TYPE2 MDX-15 (MDX-15:Z**0730~) SHEET,FELT A MDX-15 SHEET,FELT B MDX-15 (MDX-15: ~ Z**0729) SHEET,FELT B TYPE2 MDX-15 (MDX-15:Z**0730~) SHEET,FELT C MDX-15 SHEET,FELT D MDX-15 SPRING,FRONT MDX-15 SPRING,REAR(1.4FAI) MDX-15 SPRING,Z MDX-15 STAY,DUST MDX-15 WASHER,RUBBER MDX-15 WIRE,X MDX-15 WIRE,X MDX-20 WIRE,Z MDX-15 WASHER FELT MDX-20 WASHER, DUST MDX-20 (MDX-15:ZP41500~, MDX-20:ZP40905~)
Parts Name
* * * * * * * * * * * * *
* * * * * * * * * * * * *
S1 BUSH ROLL S2 BUSH,ROLL S3 BUSH,ROLL S4 CABLE TYE,INSULOCK S5 NUT,HEXAGON S6 PIN,PARALLEL S7 RING,CS S8 RING,CS S9 RING,E S10 SCREW,HEXAGON SOCKET HEAD CAP S11 SCREW,HEXAGON SOCKET HEAD CAP S12 SCREW,HEXAGON SOCKET HEAD CAP S13 SCREW,HEXAGON SOCKET SET S14 SCREW,W-SEMS S15 SCREW,W-SEMS S16 SCREW,W-SEMS S17 SCREW,W-SEMS
* *
*
*
*
*
*
*
*
* * * * * *
* * * * * *
S18 SCREW,W-SEMS (SMALL) S19 WASHER,PLAIN S20 PLATE,RUBBER S21 PLATE,RUBBER
6x12 3x2 4x15 T18S M4 CM 3x20 SUS CSTW-3 CSTW-6 ETW-10 M4x15 BC M6x15 BC M6x35 BC M3x3 CM M4x8 BC M3x6 BC M4x15 BC M4x20 BC M3x6 BC M6x11.5x0.8 CM 15x10xt0.5 15x20xt0.5
* *
*
*
*
* *
*
* * * * * * * *
* * * * * * *
* *
* * *
*
*
REVISED 2
1-7
1
1 Strucutre & Spare Parts
1-3 Z AXIS (MDX-15 ZS12418~
, MDX20 ZS12350~
Revised4
36
)
37 38
39 4
3
11
13 S15
1
S18
S4 21
18
S15
S15
27
S8
S15
10
S15 Revised4 8
S15
S15
31 Revised4
26 17
1
S5
S6
34
S7
S7
S13
S14 20 S11 15
30
6
19
32
S12
19
S1
6
S12
S21
19
(MDX-20 ONLY)
S9
S19 S19 19
S20 (MDX-20 ONLY) S13
19 5
32 S11
16 S14
36
(MDX-20 ONLY)
22 S7 S6
S15 S19 S15
Revised4 S21
19
S10 S14
S18
12
S19
24
2 Revised4
S2
37 30
S7
32
32
5
38 S9
29
Revised4 13
14 S20
28
S8
3 21
(MDX-20 ONLY)
35 (MDX-20 ONLY)
S5 S5 S17
33
S4
S3 29 23
S2 S14
S15 S14
28 25
4
S3 S17
1-8
39
S15
9 S18
7 Revised4
1 Structure & Spare Parts MDX-20 MDX-15
PARTS LIST -Supplemental PartsParts No. 22805362 22805363-02 22805364 22805335 22145813 22145817 22145816 22355689-03 22355688-04 23505594 23505588 23505713 22025339 22025350 7488424100
Parts Name 1 ASS'Y,BASE Z SLIDE MDX-15 Revised4 2 ASS'Y,CARRIAGE X MDX-15 3 ASS'Y,DRIVE GEAR WITH SHAFT 4 ASSY,MOTOR X/Y PIX-30/4 BAR,GUIDE X MDX-15 5 BAR,GUIDE X MDX-20 6 BAR,GUIDE Z MDX-15 Revised4 7 BASE,X IDLE MDX-15 8 BASE,Z MOTOR MDX-15 9 CABLE-ASSY CS-42S 120L MDX-15 CABLE-ASSY Z-MOTOR MDX-15 10 CABLE-ASSY Z-MOTOR MDX-20 11 COVER,CARRIAGE MDX-15 12 COVER,Z MOTOR MDX-15 DRIVE GEAR ASSY 2 MDX-15 Revised4 13 GUIDE,ADJUST X MDX-15 22135592 (MDX-15: ~Z**0939, MDX-20: ~Z**0149) 14 GUIDE,ADJUST TYPE2 X MDX-15 22135597 (MDX-15:Z**0940~, MDX-20:Z**0150~) 15 22535213 LABEL,CAUTION TOOL MDX-15#LA58 PLATE,ADUST MDX-15 22055428 (MDX-15: ~ Z**0939, MDX-20: ~ Z**0149) 16 PLATE,ADUST TYPE2 MDX-15 22055475 (MDX-15:Z**0940~, MDX-20:Z**0150~) 17 22055392 PLATE,DUST L MDX-15 18 22055393 PLATE,DUST R MDX-15 19 11979133 PULLEY,IDLE DU-22-H 20 11979134 PULLEY,IDLE DU-26-H 21 22295188 SHAFT,DRIVE GEAR MDX-15 22 21475113 SHEET,DUST A MDX-15 SHEET,DUST B MDX-15 21475114 (MDX-15: ~ Z**0729) 23 SHEET,DUST B TYPE2 MDX-15 21475129 (MDX-15:Z**0730~) 24 21475115 SHEET,FELT A MDX-15 SHEET,FELT B MDX-15 21475116 (MDX-15: ~ Z**0729) 25 SHEET,FELT B TYPE2 MDX-15 21475128 (MDX-15:Z**0730~) 26 22665250 SHEET,FELT C MDX-15 27 22665249 SHEET,FELT D MDX-15 28 22175178 SPRING,FRONT MDX-15 29 22175177 SPRING,REAR(1.4FAI) MDX-15 30 22175179 SPRING,Z MDX-15 Revised4 31 22715179-04 STAY,DUST MDX-15 32 21425109 WASHER,RUBBER MDX-15 21945124 WIRE,X MDX-15 33 21945132 WIRE,X MDX-20 34 21945126 WIRE,Z MDX-15 35 21425116 WASHER FELT MDX-20 36 21425129 WASHER, RUBBER MDX-15 WASHER, PLATE MDX-15 37 21425128 38 22045187 COVER, GEAR 2 MDX-15 39 22055625 PLATE, MOTOR MDX-15
Parts Name
* * * * * * * * * * * * *
* * * * * * * * * * * * *
S1 BUSH ROLL S2 BUSH,ROLL S3 BUSH,ROLL S4 CABLE TYE,INSULOCK S5 NUT,HEXAGON S6 PIN,PARALLEL S7 RING,CS S8 RING,CS S9 RING,E S10 SCREW,HEXAGON SOCKET HEAD CAP S11 SCREW,HEXAGON SOCKET HEAD CAP S12 SCREW,HEXAGON SOCKET HEAD CAP S13 SCREW,HEXAGON SOCKET SET S14 SCREW,W-SEMS S15 SCREW,W-SEMS S16 SCREW,W-SEMS S17 SCREW,W-SEMS
* *
*
*
*
*
*
*
*
* * * * * *
* * * * * *
* *
*
*
*
S18 SCREW,W-SEMS (SMALL) S19 WASHER,PLAIN S20 PLATE,RUBBER S21 PLATE,RUBBER
6x12 3x2 4x15 T18S M4 CM 3x20 SUS CSTW-3 CSTW-6 ETW-10 M4x15 BC M6x15 BC M6x35 BC M3x3 CM M4x8 BC M3x6 BC M4x15 BC M4x20 BC M3x6 BC M6x11.5x0.8 CM 15x10xt0.5 15x20xt0.5
NOTE: ASS'Y,CARRIAGE is different between new and old. They are not compatible.
* *
*
* * * * * * * *
* * * * * * *
* * * * * *
* * * * * * *
Revised3
1-9
1
DC-IN +19V 2.0A
RS-232C SERIAL-I/F
CN-1
CN-9 (no mount)
CN-2
F
CN-10
CN-4
CN-3
COVER-SW
CN-7
CN-6
CN-8
CN-5 (no mount)
MAIN-BOARD
E
B
A
CN-1 CN-2
JUNCTION-BOARD
D CN-1
Y-MOTOR
X-MOTOR
C
F
E
D
C
B
A
MODELING MODE CABLE-ASSY SP-MOTOR
SCAN MODE CABLE-ASSY SENSOR
Z-UNIT
PANEL-BOARD
*
CABLE-ASSY Z-MOTOR MDX-15 CABLE-ASSY Z-MOTOR MDX-20 CABLE-ASSY PANEL MDX-15 CABLE-ASSY PANEL MDX-20 CABLE-ASSY JUNCTION MDX-15 CABLE-ASSY JUNCTION MDX-20
23505588 23505713 23505589 23505709 23505590 23505710
7533507000 MDX-20 LIMIT SW ASSY
7488423000 MDX-15 LIMIT SW ASSY
*
CABLE-ASSY Y-MOTOR MDX-20
*
*
CABLE-ASSY Y-MOTOR MDX-15 23505712
*
*
*
*
*
*
* * 23505597
MDX-20
MDX-15 CABLE-ASSY CS-42S 120L MDX-15
Parts Name
Z-MOTOR
23505594
Parts No.
SPINDLE -MOTOR SP EMI BOARD
CN-1
R.A.P.S. SENSOR
CN-2
R.A.P.S.-BOARD
2 Electrical Section 2 Electrical Section
2-1 WIRING MAP
2
2-1
2 Electrical Section
2-2 MAIN BOARD Main Board _ Arrangement Diagram / component side JP5 JP8
JP9
JP10
RED WHITE BLUE
2
JP1
JP2
ASSY NO. 7533505000
PIX-30 MDX-15 MDX-20
Indicates revision of the circuit board. Main Board _ Component Diagram / component side
DTC114EK 332 1SS355
10u/ 35v
1SS355
331 331 331 331 331 681 681 681 681
CX- 49G
DBLC-J25SAF-20L9
DS14C238WMX
74HC14
103
5547- 02A
103
PIX-30 MDX-15 MDX-20
223
152 180
53398- 07
J P2
103
1SS355
5547- 02A J P2
DTC114EK
472
ASSY NO. 7533505000
DTC114EK
183 472 332
103
103
H8 /3039F 74HC04
MTD1120F
RD30FM
1SS355
472
104
53398- 08
103
183 472 332
D1FL20U
103
74HC74
331 392
473 333 683
1SS355 472
D1FL20U
103
220u/ 35v
DTC114EK 332
D1FL20U
220u/ 35v
183 472
332
BA10324
4. 7u /50v
1SS355
472
D1FL20U
10u/ 35v
103 103 103 103 103
10u/ 35v
RD30FM
D1FL20U
MTD1120F
D1FL20U
102
183 472 332
D1FL20U
000 103 103 103 103 103
472 D1FL20U
S I - 8221L
1SS355
BA10324
183 472
EXCELDR35V
103 103 103 103 103
1SS355
472
102
53261- 06
WHITE/BLUE
10u/ 35v
RD30FM
D1FL20U
183 472 332
HEC2305-C1-250
102
D1FL20U
MTD1120F
RED
53261-06
D1FL20U
JP8
220u/ 35v
4.7 Ohm / 2W
2SK1471 103 D1FL20U
EXCELDR35V
JUMPER
5547- 02A 900559- 0013 J P9
J P1 0
5547- 02A 900559- 0013
D3FP3
D1FL20U
2-2
RD4.7UMB
RD4.7UMB
53398- 10
180 53398- 02
53398- 09
2 Electrical Section
Main Board _ Component Diagram / soldering side
2
JP4 : MDX-15 Open (not used) MDX-20 Short ( with 0 ohm Resister)
2-3
Reserv
53261-07
7 6 5 4 3 2 1
1 3 2
JP8
JP7
R121
VUP ON
Vmm
not use
NOT USE
Vm
HEC3800-01-010(PIX30/4 use) HEC2305-01-250(MDX-15/20 use)
CN1
7 3 23 16
2 1 24 20
8
15
+
C2-
+5V
+5V
C6 0.1u
C49 0.1u
1
not use
F1
6 4 22 17
5 18 19 21
10
12
11
9
2
D1 1SS355
+5v
not use
D29
JP5 EXCELDR35V
not use
Q7
3
R1O R2O R3O R4O
T1I T2I T3I T4I
C1+
C1-
V+
VCC
DS14C238WMX
R1I R2I R3I R4I
T1O T2O T3O T4O
GND
V-
C2+
not use
C59 not use
R115
R116 not use
CENTER PLUS DC ADAPTOR 19v 2.0A(MDX-15/20) 12v 1.5A(PIX-30/4)
(Not use)
CN9
DBLC-J25SAF-20L9
RS-232C I/F
C53 1u
13
14
8 7 6 5
R109 not use
+5V
74HC14
8
RA13 10k
RESERB PIX-30/4 MDX-20 MDX-15
S S O O
PWM:50kHz
not use
Cs Es Ct GND
1 2 3 4
L1
not use
not use
C63
R111
R117
not use
C61 not use
not use
D25
D3FP3
C40
FL14 EXCELDR35V
FL13 4.7/2W
S O S O
SYSTEM MODE MATRIX JP4 JP3 P80 P81
IC1D 9
TP12 RESET
O : Open(not use) S : Short(0 ohm Resister use)
O O S S
JP2 FWE
74HC14
2
RA12 10k
R118 not use
RA3 10k
RA2 10k
not use
D28
4.7k
R47 3
4
2
1
GND
OUT
R6 10k
+5V
1SS355
D26
not use
+ C58
59 60
PIEZO_IN SP_IN
2
1
46
68 69
57
44 45 7
47
48 /STNBY SW 49
11
8
4 5 6
SP_ON
JP4 0
SI-8221L
N.C.
IN
IC12
9 70 10 71
TxD0 TxD1 RxD0 RxD1
64 65 66 72
39 40 41 42
51 52
/DTR1 /DSR1 /CTS1 /RTS1
1.5k
RA1 10k
+19V(MDX-15/20) +12V(PIX-30/4) Vm
TP1 CHECK MODE
CX-49G 18MHz R126
X1
JP2 JP1 JP3 5547-02A 5547-02A not use
Q6 not use
220u/35V
+ C56
+5V
+5v
18p
C11
18p
C12
67 AVcc not use
R114
not use
TIOCA3/TP8/PB0 TIOCB3/TP9/PB1 TIOCA4/TP10/PB2
A8/P20 A9/P21 A10/P22 A11/P23 A12/P24 A13/P25 A14/P26 A15/P27
A0/P10 A1/P11 A2/P12 A3/P13 A4/P14 A5/P15 A6/P16 A7/P17
D0/P30 D1/P31 D2/P32 D3/P33 D4/P34 D5/P35 D6/P36 D7/P37
AN2/P72 AN3/P73 AN4/P74
AS/P63 RD/P64 WR/P65
WAIT/P60
C1 1u
11
CLK
D
+5V
220u/35V
+ C57
Q
Q
+5v
R103
74HC74
8
IC9B 9
1k
77 78 79 80
73 74 75 76
1 2 3
31 32 33 34 35 36 37 38
22 23 24 25 26 27 28 29
13 14 15 16 17 18 19 20
61 62 63
54 55 56
43
H8/3039
A23/TIOCA1/TP4/PA4 A22/TIOCB1/TP5/PA5 A21/TIOCA2/TP6/PA6 A20/TIOCB2/TP7/PA7
TCLKA/TP0/PA0 TCLKB/TP1/PA1 TCLKC/TIOCA0/TP2/PA2 TCLKD/TIOCB0/TP3/PA3
12
220u/35V
+ C60
R113
Vmm
CLOCK OUT
P80/IRQ0 P81/IRQ1
RESO/FWE
MD0 MD1 MD2
STBY
RES NMI
P70/AN0 P71/AN1
P94/SCK0/IRQ4
PB7/TP15/ADTRG
PB3/TP11/TIOCB4 PB4/TP12/TIOCXA4 PB5/TP13/TIOCXB4
P75/AN5 P76/AN6 P77/AN7 P95/SCK1/IRQ5
P90/TxD P91/TxD1 P92/RxD P93/RxD1
P50/A16 P51/A17 P52/A18 P53/A19
EXTAL XTAL
IC2
C3 1u
Vcc
+5V
0.1u
S O S O
JP1 MD2
IC1A 1
Cd Si V+ INVin
IC11
NOT USE SYSTEM BOOT NOT USE
CPU MODE
C55 1u
+5v
R1 22k
+5V
+ C5 10u/35v
C54 1u
5 6 7 8
4 5 3 6 2 7 1 8
4 3 2 1
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
21 Vcc
IC10
2
1
C52 1u
14
7
1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5
2 1 1 2 3 4 8 1 7 2 6 3 5 4
13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1
58
AVss
8 7 6 5
53 Vss 50
R110 10k
/COVER_O
SP_S
TP35 SP_IN
C2 1u
YA MYA0 MYA1 MYA2 YB MYB0 MYB1 MYB2
XA MXA0 MXA1 MXA2 XB MXB0 MXB1 MXB2
ZA MZA0 MZA1 MZA2 ZB MZB0 MZB1 MZB2
LIMIT_X LIMIT_Y LIMIT_Z
XMPD YMPD ZMPD
VUP ON
Q
Q
D27 RD4.7UMB
RD4.7UMB
D3
CLK
D
C4 1u
C9 0.1u
74HC74
6
IC9A 5
R104
RA10 10k
C41 0.1u
10k
1k R5
R2
TP11 SP ON
27k
R10
+5V
47k + C51 4.7u/50v
R122 not use
R9 8.2k
+5v
3
+5v
-
+
68k
R105
6
74HC14
4
74HC14
1
C46 0.1u
R88
680
R87
680
R90
680
R89
Q1 2SK1471
JP9
C10 0.01u
10k
R3
R79 10k
C44 0.1u
C8 0.1u
R8 10k
+5v
1k
R120
R94 R93 330 330
SP M-
1k
R4
TP33 SP M+ SP M+
R119 1k
PWM_OUT
MZ_COM MZPB MZPA /MZPB /MZPA
R95 330
+5v
+5v
/COVER_O
/LED MDX /LED PICZA /LED VIEW /STNBY SW /VIEW SW /Z_UP SW /Z_DOWN SW
TP2 LED MDX
R92 330
TP3 LED PICZA
PIEZO_IN
C48 0.1u
TP4 LED VIEW
MDX-20 Short ( with 0 ohm Resister)
Vmm
JP10 5547-02A
TP9 PWM OUT
C43 0.1u
5547-02A
TP32 COVER
C7 0.1u
C35 0.1u
C42 0.1u
D2 D1FL20U
BA10324A
IC3A
C45 0.1u
R7 0.68/0.5w
TP10 PIEZO IN
R107 33k
2
3
C47 0.1u
R112 0.68/0.5w
R106 12k
RA11 10k
12 74HC14
10 680 74HC14 Q5 DTC114EK 2 R96 C B 330
IC1E 11
IC1C 5
IC1B 3
IC1F 13
JP4 : MDX-15 Open (not used)
TP34 SP_S
3
2
+5V
3.3k
R54
TP5 TP7 STNBY SW Z_UP SW TP6 TP8 VIEW SW Z_DOWN SW
5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
CN2
2
1
30
Vss 12
Vss 10 SD CD 13
4 SD CD 1
5 6 7 8 4 5 3 6 2 7 1 8 4 3 2 1
E
1
2-4 4
2 11
+5V
53261-02
1 2
CN10
PIX-30/PIX-4
JUNCTION BOARD
PANEL BOARD
MDX-15/20
COVER SW
MDX-15/20
JUNCTION BOARD
53261-10
1 2 3 4 5 6 7 8 9 10
CN4
not use
1 2 3 4 5 6 7 8 9 10 11 12
CN5
53261-09
1 2 3 4 5 6 7 8 9
CN3
2 Electrical Section
Main Board _ 1/2 Circuit Diagram
R57 1.8k
R55 3.9k
+5v
MZB2
MZB1
MZB0
ZMPD
MZA2
MZA1
MZA0
ZB
ZA
MYB2
MYB1
MYB0
YMPD
MYA2
MYA1
MYA0
YB
YA
MXB2
MXB1
MXB0
XMPD
MXA2
MXA1
MXA0
XB
C28 0.01u
6
5
-
+
7
BA10324A
IC3B
3
3
3
C
C
B
C
Q4 DTC114EK
B
Q3 DTC114EK
B
Q2 DTC114EK
E
1
E
1
XA
E
1
2
R91 330
2
2
R86 not use
R56 0
4.7k
R46
+Vxy
3.3k
R53
4.7k
18k
1SS355
R45
R34
4.7k
3.3k
4.7k
R44
R52
R43
D24
1SS355
D23
18k
R33
1
3
4.7k
R42
1SS355
4.7k
R41 3.3k
18k
R32
R51
4.7k
3.3k
R40
R50
4.7k
D22
1SS355
D21
18k
R31 R39
9
11
4.7k
R38
1SS355
4.7k 3.3k
18k
R37 R49
R30
3.3k 4.7k
4.7k
R48 R36
18k
R29 R35
D20
1SS355
D19
5
13
+Vz
2
4
33k
R100
8
33k
33k
R102
R101
74HC04
IC5A
74HC04
IC5B
33k
33k
10
R99
74HC04
IC5D
74HC04
IC5E
33k
R98
6
12
R97
74HC04
IC5C
74HC04
IC5F
R63 1.5k
TP17 Vref YB
R62 1.5k
TP19 Vref ZB
R60 1.5k
TP18 Vref ZA
R61 1.5k
TP15 Vref XB
R58 1.5k
TP16 Vref YA
R59 1.5k
TP14 Vref XA
C17 6800pF
1K
R21
Vref ZA Vref ZB
+5v
C15 6800pF
1K
R19
Vref YA Vref YB
+5v
C13 6800pF
1K
R17
Vref XA Vref XB
C39 0.1u
C38 0.1u
C37 0.1u
RSA
VSA
VrefA VrefB
PG1
INA INA INB INB
VCC LG
IC6 MTD1120F
RSA
VSA
VrefA VrefB
PG1
INA INA INB INB
VCC LG
IC7 MTD1120F
VCC LG
RSA
VSA
VrefA VrefB
PG1
INA INA INB INB
R28 1/0.5W
2
25
24 19
HS1
27 26 16 17
22 21
IC8 MTD1120F
R26 1/0.5W
2
25
24 19
HS1
27 26 16 17
22 21
R24 1/0.5W
2
25
24 19
HS1
27 26 16 17
22 21
28 28 28
COM
RSB
VSB
CRA CRB
PG2
OUTA OUTA OUTB OUTB
COM
RSB
VSB
CRA CRB
PG2
OUTA OUTA OUTB OUTB
COM
RSB
VSB
CRA CRB
PG2
OUTA OUTA OUTB OUTB
PGB 15 PGB
PGA PGA PGA
15 PGB 15
1K
R22
R27 1/0.5w
13
18
23 20
HS2
3 1 12 14
8
1K
R20
R25 1/0.5W
13
18
23 20
HS2
3 1 12 14
8
1K
R18
R23 1/0.5w
13
18
23 20
HS2
3 1 12 14
8
+
+
+
C18 6800pF
C21 10u/35v
C16 6800pF
C20 10u/35v
C14 6800pF
C19 10u/35v
Vmm
Vmm
R15 8.2K
R69 10k
C24 2200pF
R64 10k
C26 2200pF
D6 RD30FM
R13 8.2K
R74 10k
C22 2200pF
Vmm
D5 RD30FM
R11 8.2K
D4 RD30FM
R16 8.2K
R14 8.2K
R12 8.2K
R66 10k
R71 10k
R76 10k
-
+
-
+
13
12
-
+
C27 2200pF
13
12
C25 2200pF
2
3
IC4A 1
IC3D 14
R80 82k
BA10324A
R81 82k
BA10324A
14
IC4D
BA10324A
R82 82k
+5V
C23 2200pF
4 11
+5v
+Vz
+Vxy
C36 0.1u
+Vxy
C29 1000p
D16 D1FL20U
R73 10k
R68 10k
R67 10k
D15 D1FL20U
C30 1000p
D12 D1FL20U
R78 10k
R72 10k
D11 D1FL20U
C31 1000p
D8 D1FL20U
R77 10k
D7 D1FL20U R85
-
+
1M
-
+
9
10
-
+
1M
R83
D17 D1FL20U
9
10
1M
R84
D13 D1FL20U
6
5
D9 D1FL20U
7
8
8
BA10324A
IC3C
D18 D1FL20U
BA10324A
IC4C
D14 D1FL20U
BA10324A
IC4B
D10 D1FL20U
R123 NOT USE
R65 10k
+5v
R125 not use
TP28 TP29 /MZPB /MZPA TP30 TP31 MZPB MZPA
R70 10k
TP21 TP23 /MXPB /MXPA TP27 TP26 MXPB MYPA
R75 10k
TP22 TP20 /MXPB /MXPA TP24 TP25 MXPB MAPA
C50
LIMIT_Z
/MZPA /MZPB
MZPA MZPB MZ_COM
MZ_COM MZPA /MZPA MZPB /MZPB
LIMIT_Y
/MYPA /MYPB
NOT USE
C32 0.01u
LIMIT_X
MYPA MYPB MY_COM
R124 NOT USE
C33 0.01u
C34 0.01u
/MXPA /MXPB
MXPA MXPB MX_COM
53398-08
1 2 3 4 5 6 7 8
CN8
53261-06
1 2 3 4 5 6
CN7
53261-06
1 2 3 4 5 6
CN6
Z MOTOR
Y MOTOR
X MOTOR
2 Electrical Section
Main Board _ 2/2 Circuit Diagram
2
2-5
2 Electrical Section
Other Circuit Boards _ Component Diagram JUNCTION BOARD CN1 10 9 8 7 6 5 4 3 2 1
MAIN BOARD
SP M-
CN2
SP M+
+5v SP M+
PWM_OUT
PWM_OUT SP MPIEZO_IN
1 2 3 4 5 6 7 8
PIEZO_IN
53261-10
TCS7689-01-201
+5V
C1 0.1u D1
D3
D2
LNJ308G8LRA
LNJ308G8LRA
LNJ308G8LRA R4 22k
(VIEW)
(PIX MODE)
R2 22k
R1 22k
R3 22k
(MDX MODE)
CN1 SW4
9 8 7 6 5 4 3 2 1
MAIN BOARD
(Z_DOWN)
/Z-DOWN SW /Z-UP SW /VIEW SW /STNBY SW /LED VIEW /LED PIX /LED MDX
EVQQWS03
SW1 (Z_UP)
SW2
EVQQWS03 (VIEW)
EVQQWS03
SW3 (STANDBY)
53261-09 EVQQWS03
RAPS BOARD
+5V +5V C1 1u
+2V
R12 330
CN1 5 4 3 2 1
JUNCTION BOARD
PIEZO_IN PWM _OUT R2 1.8k
53015-05
R3 3.3k
R1 560
R11 220
C6 0.1u C2 0.01u
CN2
SENSOR 7BB-35-3CAO
3 2 1
PIEZO M
SENSOR
+5v C3 0.1u
8
PIEZO F V+ 3 C4 0.1u
2 R4 47k
IC1A 11
+ -
BA10358
D1
2
5
1SS355
R9 12k
V-
4
6 R6 47k
IC1B 7
+ -
BA10358
C5 0.1u R8 56k
R7
+2V
R10 10k
56k +2V
R5 27k
C7 100p +2V
+2V
SPEMI BOARD
SP M+
M+ FL2 EXCCET103U 3
2
1
G GND
TO SP-MOTOR
TO CABLE ASSY SP-MOTOR
M-
SP M-
FL1 EXCCET103U 1
3
2
2
PANEL BOARD
APS BOARD OR SPINDLE MOTOR
2-6
C8 1u
3 Replacement of Main Parts
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
X Motor Y Motor Z Motor X Wire Y Wire Z Wire
Necessary Adjustment
No Adjustment No Adjustment No Adjustment Wire Tension Adjustment Wire Tension Adjustment Wire Tension Adjustment
3
3-1
3 Replacement of Main Parts
3-1 X MOTOR _ REPLACEMENT (Referential Time : 15min.) 1
Remove the RIGHT SIDE COVER. (W-SEMS M3X8BC 4pcs.)
RIGHT SIDE COVER
3 2
Remove the X MOTOR, and then disconnect the X MOTOR
X MOTOR WIRE
WIRE from the X MOTOR. (W-SEMS SMALL M3X6BC 2pcs.)
X MOTOR
3
Connect the X MOTOR WIRE to the new X MOTOR, and then fix it to the Unit. (W-SEMS SMALL M3X6BC 2pcs.)
DRIVE GEAR ASSY
Adjustment is not necessary when fixing the X MOTOR. X MOTOR
X MOTOR WIRE
4
3-2
Fix the RIGHT SIDE COVER. (W-SEMS M3X8BC 4pcs.)
RIGHT SIDE COVER
3 Replacement of Main Parts
3-2 Y MOTOR _ REPLACEMENT (Referential Time : 10min.) 1
Remove the Y MOTOR at the bottom, and then disconnect the Y MOTOR CABLE from the Y MOTOR. (W-SEMS SMALL M3X6BC 2pcs.)
Y MOTOR
3
Y MOTOR WIRE
2
Connect the Y MOTOR WIRE to the new Y MOTOR, and then fix it to the Unit. (W-SEMS SMALL M3X6BC 2pcs.)
Adjustment is not necessary when fixing the Y MOTOR.
Y MOTOR
Y MOTOR WIRE
3-3
3 Replacement of Main Parts
3-3 Z MOTOR _ REPLACEMENT (Referential Time : 10min.) 1
Remove the Z MOTOR COVER. (W-SEMS SMALL M3X6BC 2pcs.)
2
Remove the Z MOTOR, and then disconnect the Z
Z MOTOR COVER
3 Z MOTOR WIRE
MOTOR WIRE from the Z MOTOR. (W-SEMS SMALL M3X6BC 2pcs.)
SCREW
Z MOTOR
3
Connect the Z MOTOR WIRE to the new Z MOTOR, and then fix it to the Unit.
BASE,Z MOTOR
(W-SEMS SMALL M3X6BC 2pcs.) Adjustment is not necessary when fixing the Z MOTOR.
Z MOTOR Z MOTOR WIRE
4
3-4
Fix the Z MOTOR COVER. (W-SEMS SMALL M3X6BC 2pcs.)
Z MOTOR COVER
3 Replacement of Main Parts
3-4 X WIRE _ REPLACEMENT (Referential Time : 20min.) 1
Remove the LEFT/RIGHT SIDE COVER. (W-SEMS M3X8BC 8pcs.)
LEFT SIDE COVER
3
RIGHT SIDE COVER
2
Remove the Z UNIT COVER.
3
Remove the two FELT PLATES. (W-SEMS M3X6BC 4pcs.)
4
Z UNIT COVER
(W-SEMS M3X6BC 3pcs.)
FELT PLATE
FELT PLATE
Remove the Nut, and then remove the X WIRE. (NUT,HEXAGONAL M4CM 2pcs.)
Nut
X WIRE
3-5
3 Replacement of Main Parts
5
Fix the new WIRE temporally with the Nut.
Z UNIT
(NUT,HEXAGONAL M4CM 2pcs.)
X IDLE PULLEY
Move the Z UNIT fully to the LEFT FRAME (toward the X IDLE PULLEY).
LEFT FRAME
3 6
Wind the X WIRE around the PULLEYS and the WIRE DRUM as instructed in the picture below, and hook up the end of the WIRE on the RIGHT FRAME.
WIRE DRUM
MDX-20 : Wind 10 times around the WIRE DRUM. MDX-15 : Wind 8 times around the WIRE DRUM.
2mm
Wind it 2 mm apart from the surface of the GEAR.
3 1 2
4
7
3-6
Carry out the following adjustment. * X Wire tension adjustment
3 Replacement of Main Parts
3-5 Y WIRE _ REPLACEMENT (Referential Time : 20min.) 1
Remove the LEFT and RIGHT SIDE COVER. (W-SEMS M3X8BC 8pcs.)
LEFT SIDE COVER
3
RIGHT SIDE COVER
2
Remove the MAIN BOARD. (W-SEMS M3X6BC 2pcs.)
MAIN BOARD
SCREW
3
Remove the SIDE PLATES on the both sides. (SCREW,HEXAGONAL SOCKET HEAD CAP WITH
SIDE PLATE
PLAIN WASHER M3X6BC 12pcs.)
4
Take off the TABLE by removing the 2 screws on each side. (W-SEMS M3X6BC 4pcs.)
TABLE
SCREW
3-7
3 Replacement of Main Parts
5
Remove 4 Cap Screws at the bottom and separate the Upper Unit and the Lower Unit. (SCREW,HEXAGONAL SOCKET HEAD CAP WITH CAP SCREW
PLAIN WASHER M3X6BC 4pcs.)
CAP SCREW
3 6
Remove the Nut, and then take off the Y WIRE. Nut
Y WIRE
7
Fix the new WIRE temporally with the Nut. Move the Y PLATE fully to the rear side (towards the Y MOTOR).
Nut
Y PLATE Y WIRE
8
Wind the Y WIRE around the PULLEYS and the WIRE DRUM as instructed in the picture in the next page, and hook up the end of the WIRE on the PLATE. MDX-20 : Wind 10 times around the WIRE DRUM. MDX-15 : Wind 8 times around the WIRE DRUM. Wind it 2 mm apart from the surface of the GEAR.
3-8
WIRE DRUM
2mm
3 Replacement of Main Parts
2
4 3
1
3 9
10
Carry out the following adjustment. * Y Wire tension adjustment
Fix the Upper Unit and the Lower Unit by fixing 4 Cap Screws at the bottom. (SCREW,HEXAGONAL SOCKET HEAD CAP WITH PLAIN WASHER M3X6BC 4pcs.)
CAP SCREW
CAP SCREW
11
Fix the TABLE with the 2 screws on each side. (W-SEMS M3X6BC 4pcs.)
TABLE
SCREW
3-9
3 Replacement of Main Parts
12
Fix the SIDE PLATES on the both sides. (SCREW,HEXAGONAL SOCKET HEAD CAP WITH
SIDE PLATE
PLAIN WASHER M3X6BC 12pcs.)
3 13
14
Fix the MAIN BOARD and connect the cables to the MAIN BOARD. (W-SEMS M3X6BC 2pcs.)
PANEL BOARD JUNCTION BOARD X MOTOR WIRE Y MOTOR WIRE
CN3 CN4 CN6 CN7
Z MOTOR WIRE COVER SW
CN8 CN10
MAIN BOARD
SCREW
Fix the LEFT and RIGHT SIDE COVER. (W-SEMS M3X8BC 8pcs.)
LEFT SIDE COVER RIGHT SIDE COVER
3-10
3 Replacement of Main Parts
3-6 Z WIRE _ REPLACEMENT (Referential Time : 20min.) 1
Remove the Z UNIT COVER. (W-SEMS M3X6BC 3pcs.)
Z UNIT COVER
3 2
Remove the Nut, and then take off the Z WIRE.
Nut Z WIRE
3
Move the Z SLIDER fully to the top end.
Wind the Z WIRE around the PULLEYS and the WIRE DRUM as instructed in the picture in the next page, and hook up the end of the WIRE on the bottom of the Spindle Carriage.
Z SLIDER Nut
10mm
4
Fix the new WIRE temporally with the Nut.
6 times
MDX-20/15 : Wind 6 times around the WIRE DRUM. Wind it 10 mm apart from the surface of the GEAR.
3-11
3 Replacement of Main Parts
2
3
5
3 1
4
6
Carry out the following adjustment. * Z Wire tension adjustment
3-12
4 Adjustment
4 Adjustment 4-1 Special Tool Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-001
Tool Name
TENSION GAUGE 2000g(20N)
Purpose
WIRE TENSION ADJUSTMENT
Tool No.
ST-011
Tool Name
TENSION METER
Purpose
WIRE TENSION ADJUSTMENT
Tool No.
ST-030
Tool Name
FEELER GAUGE 0.05mm
4
0.05
Purpose
X AIXS LOAD ADJUSTMENT
CUT TO USE
4-1
4 Adjustment
4-2 FACTORY MODE [ENTERING] Connect either the SPINDLE UNIT or the SCAN UNIT before entering the Factory Mode. Factory Mode can be entered by connecting the AC ADAPTER while pressing the STANDBY key. When it enters the Factory Mode, PANEL LEDs repeat flashing as STANDBY LED -> MODELING LED -> SCANING LED and the menu can be selected. Each check can be selected by pressing the key as shown in the table below. Factory Mode can only be finished by disconnecting the AC ADAPTER.
4
KEY Z DOWN
4-2
FUNCTION
LED
LED & KEY CHECK All LEDs become ON.
Z UP
COM CHECK
STANDBY
AGING
All LEDs blink. MODELING LED becomes ON.
4 Adjustment
< LED & KEY Check > When the machine enters the LED & KEY Check Mode, Every LED on the Panel becomes on. When you press each key, LED becomes as the table below. Key StandBy View Z Up Z Down
Model LED OFF ON ON OFF
LED Scan LED ON OFF ON OFF
View LED ON ON OFF OFF
To return to the menu selection of the Factory Mode, pressing the Z UP and Z DOWN at the same time.
4
< COM Check > Connect the Dummy Plug to the Serial I/F and carry out the Loop Back Check. Data communication in the Serial Port will be checked automatically. COM check LED OK Every LED is ON NG Every LED is BLINKING
REVISED 3 Connection 2 : TxD 3 : RxD 4 : RTS 5 : CTS 6 : DSR 20 : DTR 14 : STxD 16 : SRxD
< Aging > * When SPINDLE UNIT is connected : Z Unit moves between the coordinate (0, 0,-2410) and (6096, 4064, 0) at the maximum speed by revolving the Spindle. * When SCAN UNIT is connected : Z Unit starts sensing between the coordinate (0, 0,-2410) and (6096, 4064, 0).
< How to Check Firmware Version > Firmware version can be checked by pressing the STANBY key for 5 seconds after turning on the machine. LED blinks and indicate the version. For example with ver.1.8, LED blinks slowly for 1 time and quickly for 8 times.
4-3
4 Adjustment
4-3 FIRMWARE UPGRADE (Referential Time : 10min.)
Revised 3
In order to upgrade the Firmware, it is required the MAIN BOARD with 2 JUMPER SWITCHes. If you upgrade the Firmware on MDX-15, please make sure that the MAIN BOARD is ver.1.3 and above. In case of MDX-20, the MAIN BOARD has 2 JUMPER SWITCHes from ver. 1.0.
4
Remove the RIGHT SIDE COVER.
1
RIGHT SIDE COVER
(W-SEMS M3X8BC 4pcs.)
2
Connect the PC and the machine with a SERIAL CABLE.
UP
TOOL DOWN
3 Unplug 2 JUMPER SWITCHes from JP9 and JP10 on the
BA10324 DTC114EK 102
332 1SS355
DBLC-J25SAF-20L9
DS14C238WMX 10u/ 35v
74HC14
1SS355
103
CX- 49G
331 331 331 331 331 681 681 681 681
PIX-30 MDX-15 MDX-20
223
152 180
53398- 07
220u/ 35v
103
JP1
1SS355
472
ASSY NO. 7533505000
103
DTC114EK
JP2
472 332
104
53398- 08
H8 /3039F
183 74HC04
RD30FM
MTD1120F
1SS355
472
103
103
DTC114EK
183 472 332
D1FL20U
103
74HC74
103
331 392
473 333 683
1SS355
D1FL20U
103
332 472
D1FL20U
220u/ 35v
DTC114EK
332
BA10324
183 472
4. 7u /50v
1SS355
472
D1FL20U
10u/ 35v
103 103 103 103 103
10u/ 35v
RD30FM
D1FL20U
MTD1120F
D1FL20U
102
183 472 332
D1FL20U
000 103 103 103 103 103
472 D1FL20U
S I - 8221L
1SS355
183 472
EXCELDR35V
1SS355
472
HEC2305-C1-250
103 103 103 103 103
53261- 06
WHITE/BLUE
10u/ 35v
RD30FM
D1FL20U
183 472 332
102
D1FL20U
MTD1120F
RED
53261-06
D1FL20U
JP8
220u/ 35v
103 D1FL20U
4.7 Ohm / 2W
2SK1471
EXCELDR35V
D3FP3 53398- 10
D1FL20U
4-4
RD4.7UMB
RD4.7UMB
JUMPER
JP9 JP10
MAIN BOARD.
180 53398- 02
53398- 09
4 Adjustment
4
Put the 2 JUMPER SWITCHes on JP1 and JP2.
102
1SS355
220u/ 35v
DBLC-J25SAF-20L9
10u/ 35v
74HC14
223 1SS355
103
CX- 49G
331 331 331 331 331 681 681 681 681
152 180
53398- 07
DS14C238WMX
103
1SS355
472 53398- 08
JP1
103
DTC114EK
JP2
472 332
104
ASSY NO. 7533505000
H8 /3039F
183 74HC04
MTD1120F
RD30FM
1SS355
472
103
103
DTC114EK
183 472 332
D1FL20U
103
74HC74
103
331 392
473 333 683
1SS355
D1FL20U
103
332 472
332
DTC114EK
4. 7u /50v
BA10324
183 472
D1FL20U
10u/ 35v
103 103 103 103 103
1SS355
472
D1FL20U
220u/ 35v
183 472 332
102
10u/ 35v
RD30FM
D1FL20U
MTD1120F
D1FL20U
000 103 103 103 103 103
472 D1FL20U D1FL20U
JP8
DTC114EK 332
S I - 8221L
1SS355
BA10324
183 472
EXCELDR35V
1SS355
472
HEC2305-C1-250
103 103 103 103 103
53261- 06
WHITE/BLUE
10u/ 35v
RD30FM
D1FL20U
183 472 332
102
D1FL20U
MTD1120F
RED
53261-06
D1FL20U
4.7 Ohm / 2W
220u/ 35v
103 D1FL20U
D1FL20U
5
JUMPER
D3FP3 2SK1471
EXCELDR35V
JP9 JP10
RD4.7UMB
RD4.7UMB
53398- 10
180 53398- 02
53398- 09
PIX-30 MDX-15 MDX-20
4
Connect the AC ADAPTER to the machine.
UP
TOOL DOWN
6
Start the VerupPIX4.exe file inside the Firmware Disk. The dialog appears.
7
Double-click with the Right Mouse Button on the dialog. And click [Select Port].
4-5
4 Adjustment
4
8
Select the right Port and click [OK].
9
Double-click with the Right Mouse Button on the dialog. And click [Send Firmware].
10 The Firmware will be sent to the machine.
11 All LEDs start blinking when upgrading is completed. If no LED blinks, upgrading has failed. Try it again.
4-6
4 Adjustment
12 Remove the AC ADAPTER.
UP
TOOL DOWN
4
13Put back the 2 JUMPER SWITCHes from JP1 and JP2 to JP9 D3FP3 53398- 10 220u/ 35v
BA10324 DTC114EK
332 1SS355
DBLC-J25SAF-20L9
10u/ 35v
74HC14
223 1SS355
103
CX- 49G
331 331 331 331 331 681 681 681 681
152 180
53398- 07
DS14C238WMX
103
JP1
1SS355
ASSY NO. 7533505000
JP2
DTC114EK
472 53398- 08
H8 /3039F
183 472 332
74HC04
RD30FM
MTD1120F
1SS355
472
104 103
DTC114EK
183 472 332
D1FL20U
103
103
103
D1FL20U
74HC74
103
331 392
473 333 683
1SS355
D1FL20U
103
332 472
332
DTC114EK
4. 7u /50v
BA10324
183 472
D1FL20U
10u/ 35v
103 103 103 103 103
1SS355
472
220u/ 35v
183 472 332
102
10u/ 35v
RD30FM
D1FL20U
MTD1120F
D1FL20U
220u/ 35v
D1FL20U D1FL20U
000 103 103 103 103 103
472
S I - 8221L
1SS355
183 472
EXCELDR35V
1SS355
472
102
53261- 06
WHITE/BLUE
10u/ 35v
RD30FM
D1FL20U
HEC2305-C1-250
103 103 103 103 103
D1FL20U
183 472 332
102
D1FL20U
MTD1120F
RED
53261-06
D1FL20U
4.7 Ohm / 2W
2SK1471 103 D1FL20U
JP8
JUMPER
RD4.7UMB
RD4.7UMB
EXCELDR35V
JP9 JP10
and JP10.
180 53398- 02
53398- 09
PIX-30 MDX-15 MDX-20
4-7
4 Adjustment
4-4 X WIRE TENSION ADJUSTMENT (Referential Time : 15min.) 1
4
2
Remove the LEFT and RIGHT SIDE COVER. (W-SEMS M3X8BC 8pcs.)
Move the Z UNIT fully to the left side (towards the IDLE PULLEY), and measure the tension at the position shown in the picture with the TENSION METER (ST-011).
LEFT SIDE
RIGHT SIDE COVER
COVER
Z Unit
Move the Z UNIT fully in both directions 4 ~ 5 times by hand every time measuring the tension.
3
4-8
Adjust the WIRE TENSION to be 4lb ~ 6lb with the Nut.
Nut
4 Adjustment
4-5 Y WIRE TENSION ADJUSTMENT (Referential Time : 20min.) 1
2
Remove the LEFT and RIGHT SIDE COVER. (W-SEMS M3X8BC 8pcs.)
Remove the MAIN BOARD.
LEFT SIDE COVER
RIGHT SIDE COVER
4
MAIN BOARD
(W-SEMS M3X6BC 2pcs.)
SCREW
3
Remove the SIDE PLATE on each side. (SCREW,HEXAGONAL SOCKET HEAD CAP WITH PLAIN WASHER M3X6BC 12pcs.)
4
Take off the TABLE by removing the 2 screws on each side. (W-SEMS M3X6BC 4pcs.)
SIDE PLATE
TABLE
SCREW
4-9
4 Adjustment
5
Remove 4 Cap Screws at the bottom and separate the Upper Unit and the Lower Unit. (SCREW,HEXAGONAL SOCKET HEAD CAP WITH PLAIN WASHER M3X6BC 4pcs.)
CAP SCREW
CAP SCREW
4
6
Move the Y PLATE fully to the rear side (towards the MOTOR), and measure the tension at the position shown in the picture with the TENSION METER (ST-011).
Y PLATE
Move the Y UNIT fully in both directions 4 ~ 5 times by hand every time measuring the tension.
7
Adjust the Wire Tension to be 4lb ~ 6lb with the Nut. Nut
4-10
4 Adjustment
4-6 Z WIRE TENSION ADJUSTMENT (Referential Time : 15min. ) 1
Remove the Z UNIT COVER. (W-SEMS M3X6BC 3pcs.)
2
Move the Z SLIDER fully to the top, and measure the tension
Z UNIT COVER
4
at the position shown in the picture with the TENSION GAUGE (ST-001). Press the TENSION GAUGE against the WIRE until it reaches
Z SLIDER
the right side of the window in Z Slider moves.
Move the Z UNIT fully in both directions 4 ~ 5 times by hand every time measuring the tension.
3
Adjust the Wire Tension to be 700gf ~ 900gf (7N ~ 9N) with the Nut.
TENSION GAUGE
Nut
4-11
4 Adjustment
4-7 X AXIS LOAD ADJUSTMENT (Referential Time : 25min. )
This adjustment is to make two X SHAFTS parallel to each other. Adjust the position of the FRONT SHAFT with the ADJUSTMENT SCREW and make it parallel to the REAR SHAFT and also to the TABLE. If the two X SHAFTS are not parallel to each other, the load prevents the smooth movement of the Z UNIT and cause motor stall. This adjustment is necessary to carry out after replacing the ASS'Y,CARRIAGE.
4
1
Remove the LEFT / RIGHT SIDE COVER.
LEFT SIDE
(W-SEMS M3X8BC 8pcs.)
COVER
RIGHT SIDE COVER
2
Remove the Z UNIT COVER. (W-SEMS M3X6BC 3pcs.)
3
Remove the 2 FELT PLATE.
4-12
Z UNIT COVER
FELT PLATE
4 Adjustment
4
Take off the X Wire by removing the Nut.
5
Loosen the two screws on the LEFT FRAME shown in the picture, and find the position where the load is less than 0.5kg (5N) by adjusting the ADJUSTMENT SCREW.
4
ADJUSTMENT SCREW SCREW
SCREW
6
Tighten up the ADJUSTMENT SCREW. SCREW ADJUSTMENT SCREW
SCREW
7
Measure the load by pulling the Z UNIT with the TENSION GAUGE (ST-001) as shown in the picture. If the load is less than 500gf (5N), adjustment is not necessary. If the load is more than 500gf (5N), repeat the step 5 and 6 until it becomes less than 500gf (5N).
Z UNIT
TENSION GAUGE
4-13
4 Adjustment
4-8 Z AXIS LOAD ADJUSTMENT (Referential Time : 25min. )
This adjustment if to make two Z SHAFTS parallel to each other. Adjust the position of the RIGHT SHAFT by putting the FEELER GAUGE (ST-030) and make it parallel to the LEFT SHAFT. If the two Z SHAFTS are not parallel to each other, the load prevents the smooth movement of the Z SLIDER and cause motor stall. This adjustment is necessary to carry out after replacing the ASS'Y,BASE Z SLIDE.
4
1
Remove the LEFT / RIGHT SIDE COVER and the Z UNIT
LEFT SIDE
COVER. (LEFT/RIGHT SIDE COVER : W-SEMS M3X8BC 8pcs.
COVER
Z UNIT COVER
Z UNIT COVER : W-SEMS M3X6BC 3pcs.)
RIGHT SIDE COVER
2
Take off the Z MOTOR by removing the screws. (W-SEMS SMALL M3X6BC 2pcs.)
3
Pull up the Z SLIDER with the TENSION GAUGE (ST-001) and measure the load in the Z Axis.
Z MOTOR
TENSION GAUGE
Z SLIDER
4-14
4 Adjustment
4
Take off the SPRING which is fixing the top part of the RIGHT SHAFT. SPRING
RIGHT SHAFT
5
Pull up the Z SLIDER with the TENSION GAUGE (ST-001) and measure the load in the Z Axis. If the load is less than the one measured in the step 3 , add a few pieces of FEELER GAUGE (ST-030) at the top. If the load is more, put it in at the bottom.
TENSION GAUGE
Put FEELER GAUGE on either side.
Z SLIDER
6
FEELER GAUGE (ST-030) should be put in between the SHAFT and the plate of the Z UNIT. Then, put on the SPRING.
FEELER GAUGE
7
Measure the load again and add a few FEELER GAUGES until it becomes less than 1.0kgf (10N).
4-15
4
5 Supplemental Information
5 Supplement Information 5-1 Operational Sequence 5-1-1 Milling Mode _ Operational Sequence Connect AC Adapter
SLEEP MODE STANDBY Key Origin Detection MODELING LED becomes ON
I/O Buffer Clear
Press the Up & Down keys at the same time.
VIEW LED becomes ON after blinking
5
View Status MODELING LED & VIEW LED becomes ON View key operation View key operation
Up/Down key operation
Z Up/Down
Open
Stand-by Mode MODELING LED becomes ON
Cover Status Close
VIEW LED blinks
Receiving
End
Command Process
Stand-by Mode Command Process Z UP/DOWN
Load in the Spindle
Z UNIT Disconnection
ALL STATUS
SPINDLE LOCK ERROR MODELING LED blinks
Z UNIT ERROR ALL LEDs Blink
5-1
5 Supplemental Information
5-1-2 Scanning Mode _ Operational Sequence
Connect AC Adapter
SLEEP MODE STANDBY Key Origin Detection SCANNING LED becomes ON
5
Stand-by Mode SCANNING LED becomes ON Receiving
End
Command Process
Origin Detection Command Process
ALL STATUS
5-2
Sensor Unit is Defective.
Z UNIT Disconnection
R.A.P.S. Error SCANNING LED blinks
Z Unit Error All LEDs blink
5 Supplemental Information
ORIGIN
MILLING MODE
SCANNING MODE
X AXIS
1.0mm to the left from 2.0mm to the left from the RIGHT FRAME. the RIGHT FRAME.
Y AXIS
4.7mm to the rear side 0.7mm to the rear side from the FRONT. from the FRONT.
Z AXIS
1.0mm to the bottom from the top.
1.0mm to the bottom from the top.
5-2 Sensor Map
5
FRONT COVER SWITCH It detects whether the FRONT COVER is open or close.
5-3
5 Supplemental Information
5-3 ERROR INDICATION
ERROR INDICATION
ERROR
The operation is paused. - Press the VIEW key to cancel the View state.
VIEW LED becomes ON MODELING MODE LED blinks in an interval of 0.1sec. SCANNING LED blinks in an interval of 0.1sec.
Model LED blinks in an interval of 0.5sec.
5
All LEDs blink in an interval of 0.5sec.
DESCRIPTION
Command Error SIO Error
Command cannot be recongnized. Serial Port Over-run Error. - First turn on the computer, then turn on MODELA. - Switch off the power, then check the cable connections and the port setting for the driver.
Spindle Lock Error
Too much load on the Spindle Motor. - Check the Cutter is not broken. - Select the suitable Engraving Parameters for the material.
Z UNIT ERROR
Z UNIT cannot be recongnized whether it is a SCAN UNIT or SPINDLE UNIT. The code comes loose from the SCAN UNIT or SPINDLE UNIT. - Reconnect the code.
VIEW LED blinks in an interval of 1sec.
The Front Cover is detached. - Install the Front Cover. When a sensor unit is installed, the VIEW LED does not blink.
Scan LED blinks in a sequence of ON (0.1sec) -> OFF (0.1sec) -> ON (0.1sec) -> OFF (0.3sec).
Auto-Tuning Error or Voltage is too low. - Switch off the power, then clean the Sensor. If the error is still exist, the Sensor Unit is defective.
5-4
R.A.P.S. Error
5 Supplemental Information
5-4 OPTIONS Spindle Unit : Life expectancy 700h MODEL PS-3 PS-4 PS-5 PS-6 PS-1/8 PS-1/4
SPEC. dia = 3 dia = 4 dia = 5 dia = 6 dia = 3.175 dia = 6.35
TOOL ZUS-300, ZUB-150 ZUS-400, ZUB-200 ZUS-500, ZUB-250 ZEC-100, ZHS, ZUS-600, ZUB-300 ZEC-A
MDX-20 OK OK OK
MDX-15 OK OK OK
OK
OK
OK OK
OK OK
Spindle Motor : Life expectancy 700h MODEL MM-40
SPEC. Motor unit, 10W/DC motor
MDX-20 OK
MDX-15 OK
SPEC. 550 x 450x 462 (mm)
MDX-20 NO
MDX-15 OK
SPEC. 75 x 75x 38 (mm), 10 pcs. 175 x 75 x 38 (mm), 10 pcs.
MDX-20 OK OK
MDX-15 OK OK
5
Safety Cover for MDX-15 only MODEL ZUB-15
Material MODEL ZW-100 ZW-200
5-5
6 Troubleshooting
6 Troubleshooting 6-1 DOESN'T MOVE (X, Y & Z AXES)
1
2
Cut-line in the cable
Replace the cable.
Broken Drive Gear
Replace the Drive Gear.
Broken Motor
Replace the Motor.
Broken Driver IC
Replace Driver IC 6(X), IC 7(Y), IC 8(Z)
DOESN'T MOVE (X, Y & Z AXES)
3
4
NO
CHECKING POINT
ACTION
1
Cut-line in the cable
Replace the cable.
2
Broken Drive Gear
Replace the Drive Gear.
3
Broken Motor
Replace the Motor.
4
Broken Driver IC
Replace Driver IC 6 (X), IC7 (Y) and IC8 (Z).
REFERENCE
Section 3 [Motor Replacement]
OUTLINE When there is a cut-line in the wires for each motor, the signal for driving the axis won't be transmit correctly and cause the problem. When the Drive Gear breaks or wears out due the dust, each axis cannot be driven smoothly. When the motor reaches its life or breaks, the motor stops revolving. When the Driver IC for the Motor breaks the current won't be supplied to the motor and results in the problem.
6-1
6
6 Troubleshooting
6-2 Spindle doesn't revolve.
1
Broken / Life of the Spindle
Replace the Spindle.
2
Broken / Life of the Spindle Motor
Replace the Motor.
3
Broken connector in the Junction Board
Replace the Junction Board.
Spindle doesn't revolve
6
NO
CHECKING POINT
ACTION
1
Broken / Life of the Spindle
Replace the Spindle.
2
Broken / Life of the Spindle Motor
Replace the Spindle Motor.
3
Broken connector in the Junction Board
Replace the Junction Board.
6-2
REFERENCE
OUTLINE When the bearing inside the Spindle wears out, the load prevents the smooth revolution resulting in the problem. Life expectancy is 700h. When the Spindle Motor breaks or reaches its life, the smooth revolution will be prevented and results in the problem. When the cable from the Z Unit is caught, stress builds up at the Junction Board and breaks the connector.
6 Troubleshooting
6-3 Engraving Noise
Engraving Noise
NO
CHECKING POINT
1
Broken / Life of the cutter
Replace the cutter.
2
Broken / Life of the Spindle
Replace the Spindle.
3
Broken / Life of the Spindle Motor
Replace the Spindle Motor.
ACTION
1
Broken / Life of the cutter
Replace the cutter
2
Broken / Life of the Spindle
Replace the Spindle
3
Broken / Life of the Spindle Motor
Replace the Spindle Motor
REFERENCE
OUTLINE When the cutter breaks or wears out, the engraving capability will be reduced and results in noise. When the bearing inside the Spindle wears out, the load builds up and results in the noise. Life expectancy is 700h. When the Spindle Motor breaks or becomes close to its life, the noise comes out.
6-3
6
6 Troubleshooting
6-4 Poor Engraving Result
1
Poor Engraving Result
Broken / Life of the cutter
Replace the cutter.
2
Broken / Life of the Spindle
Replace the Spindle.
3
Broken / Life of the Spindle Motor
Replace the Spindle Motor.
Scratch on the Wire
Replace the Wire.
Broken Drive Gear
Replace the Drive Gear.
4
5
6
NO
CHECKING POINT
ACTION
1
Broken / Life of the cutter
Replace the cutter
2
Broken / Life of the Spindle
Replace the Spindle
3
Broken / Life of the Spindle Motor
Replace the Spindle Motor
4
Scratch on the Wire
Replace the Wire
5
Broken Drive Gear
Replace the Drive Gear
6-4
REFERENCE
Section 3 [Wire Replacement]
OUTLINE When the cutter breaks or wears out, the engraving capability will be reduced and results in poor engraving. When the bearing inside the Spindle wears out, the spindle revolution won't be stable due to the load and results in poor engraving. Life expectancy is 700h. When the Spindle Motor breaks or becomes close to its life, the spindle revolution won't be stable due to the load and results in poor engraving. When there is scratch on the Wire, the load builds up in each axis and results in poor engraving. When there is a crack in the Drive Gear each axis won't be driven smoothly and results in poor engraving.
6 Troubleshooting
6-5 Poor Scanning Result
1
Poor Scanning Result
2
3
NO
CHECKING POINT
Broken Drive Gear
Replace the Drive Gear.
Scratch on the Wire
Replace the Wire.
Needle is bent
Replace the Sensor Unit.
ACTION
1
Broken Drive Gear
Replace the Drive Gear
2
Scratch on the Wire
Replace the Wire
3
Needle is bent
Replace the Sensor Unit
REFERENCE
Section 3 [Wire Replacement]
OUTLINE When there is a crack in the Drive Gear each axis won't be driven smoothly and results in poor scanning. When there is scratch on the Wire, the load builds up in each axis and results in poor scanning. When the needle on the Sensor Unit is bent, the detection point shifts when scanning from left and from right during the bidirection mode and results in poor scanning.
6-5
6
7 Service Activities
7 Service Activities
7-1 INSTALLATION CHECK LIST MDX-20/15 INSTALLATION CHECK LIST Model
Serial Number
User
Date
MDX-20 / MDX-15 Classification Purchase
Loan Unit
Demo Unit
Replacement
Accessories AC adapter x 1
Power cord x 1
Roland Software Package
x1
Spindle Unit x 1
7 Sensor Unit x 1
Cap screw (M4 x 15) x 4
Front cover x 1
Hexagonal Wrenches x 2
Clay x 1
User's Manual x 1
Tool x 1
Set screw (M3 x 3) x 2
Positioning pins x 3
Double sided tape x 1
7-1
7 Service Activities
Software Installation
Operating System
Overview
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Software
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¥ Contents of Roland Software Package
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This is necessary when sending data to MDX-20/15 from a Windows-based program.
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Windows
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Windows driver
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The Windows versions of MODELA Player, MODELA 3D
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DESIGN, and MODELA 3D TEXT cannot be set up separately.
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MODELA programs
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For the Mac OS version, there is only MODELA Player.
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This sets the required parameters for cutting solid objects and sends the cutting data to MDX-20/15.
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Windows
This can import not only solid objects created with 3D problems
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MODELA Player
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Mac OS
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from Roland DG, but also solid objects created using other commercially available 3D programs via DXF or STL.
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This lets you choose a basic shape such as a cylinder or sphere, and modify it to create a 3D object. You can intuitively create solid objects with smooth curves. You can use MDX-20/15 to cut solid objects and save data in
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7
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Windows
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MODELA 3D DESIGN
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3D DXF files.
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This adds thickness to text to create 3D characters. It's also
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possible to edit text to make it bold, italic, or the like. You can put a box around text with just a single click - a handy feature when making nameplates. You can use MDX-20/15 to cut 3D text and save data in 3D
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Windows
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MODELA 3D TEXT
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DXF files.
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This simulates tool movement before performing cutting with MDX-20/15. You can use it to check the finished shape as well as things like whether the cutting depth is suitable and how much time cutting will take. This can reduce loss for cutting materials and time.
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Windows
This is used to design plates and send the engraving data to MDX20/15. You can make large numbers of plates with the same design with high efficiency. You can use the TrueType fonts registered in Windows as the font style for text. You can even make stroke fonts from TrueType fonts. Because you can the outline of an image and convert it to line segments, it's also possible to include logos for companies or organizations in the plates you make.
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Dr. Engrave
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Windows
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Virtual MODELA
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7-2
7 Service Activities
Software Installation
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¥ Contents of Roland Software Package Overview
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Operating System
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Software
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Windows
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3D Engrave
This adds thickness to a flat (2D) graphic to create a relief (raised engraving). You can also add thickness to images such as illustrations.
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You can use it to rescan a particular portion, delete unneeded
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This scans the shape of a solid object with MDX-20/15 and creates 3D data.
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Dr. PICZA
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portions, cut a scanned 3D object with MDX-20/15 or save data in any of four file formats, including DXF and STL.
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System Requirements for Windows
7 MODELA Applications
Dr. Engrave
Computer
Personal computer running Windows 95, Windows 98, Windows NT4.0, or Windows 2000
CPU
If you're using Windows 95 : i486SX or better (Pentium 100MHz recommended) If you're using Windows Me : Pentium 150 MHz or better If you're using Windows 98 or Windows NT 4.0 : i486DX or better (Pentium 100MHz recommended) If you're using Windows 2000 : Pentium 133 MHz or better
System Memory
If you're using Windows 95 : 8 MB or more (16MB or more recommended) If you're using Windows 98 or Windows NT 4.0 : 16 MB or more (32 MB or more recommended) If you're using Windows 2000, Windows Me : 32MB or more
Hard Disk
7 MB or more of free space
10 MB or more of free space
3D Engrave
Virtual MODELA
Dr. PICZA
10 MB or more of free space
5 MB or more of free space
3 MB or more of free space
System Requirements for Macintosh Computer
A Power Macintosh, or PowerBook with a PowerPC processor.
System
Mac OS 7.5 or higher
System Memory
20 MB or more (40 MB or more recommended)
Hard Disk
3 MB or more of free space
7-3
7 Service Activities
Setting up for Modeling ¥ Attach the Spindle Unit. There are two locations (heights) for attaching the spindle unit. Choose the correct location according to the blade length of the tool used for cutting and the thickness of the material. Spindle unit Spindle unit Carriage Carriage
Approximately 80.6 mm (3-3/16 in.)
Spindle operating range 60.5 mm (2-3/8 in.)
Spindle operating range 60.5 mm (2-3/8 in.)
Approximately 20 mm (13/16 in.)
Work plate surface
Approximately 56 mm (2-3/16 in.)
Approximately 116.5 mm (4-9/16 in.)
7 ¥ Install the Blade (Tool) ¥ Load the Material (Work) Z-direction
Bottom surface of the carriage
62.4 mm (2-7/16 in.) Material thicker than this value cannot be loaded. In actual use, the thickness of the loadable workpiece varies according to the length of the mounted blade and the thickness of the base. Work plate surface
X- and Y-direction MDX-20 : 203.2 mm (8 in.) MDX-15 : 152.4 mm (6 in.)
MDX-20 : 152.4 mm (6 in.) MDX-15 : 101.6 mm (4 in.)
7-4
: Maximum cutting area The area demarcated by lines passing through the centers of the four holes as shown in the figure is the suggested maximum cutting area.
7 Service Activities
Setting up for Modeling ¥ Set the Z Origin Point ¥ Perform Surfacing Surfacing is used to eliminate unevenness in the surface of the workpiece. When performing surfacing, set the depth-direction reference point to the highest location on the workpiece. At the MODELA Player [Options] menu, click [Layout ...]. The slanted-line area is the surfacing range.
Enter the surfacing depth. This sets the depth from the depth reference point.
To change the surfacing range, deselect this. You can change the size by dragging the solid squares around the slanted-line area. You can also change the size by entering values in the [Width] and [Length] text boxes.
7
Click [Start] to begin surfacing. When surfacing finishes, the plane that has been surfaced is set to the depth-direction reference point. When surfacing ends, click [OK].
¥ Perform Modeling
Setting up for Scanning ¥ Attach the Scanning Unit. ¥ Load the Object to Be Scanned on the MDX-20/15 Maximum scanning area of the MDX-20/15 Maximum scanning area
MDX-20 : 203.2 mm (8 in.) MDX-15 : 152.4 mm (6 in.)
MDX-20 : 152.4 mm (6 in.) MDX-15 : 101.6 mm (4 in.)
60.5 mm (2-3/8 in.) 1 mm (0.0394 in.)
Work plate * This space cannot be scanned.
7-5
7 Service Activities
Setting up for Scanning ¥ Setting Scanning Conditions and Starting Scanning Y SCAN PITCH
Scanning Area
(Spacing of adjacent scan points along the Y axis)
Workpiece plate
Scanning area
X SCAN PITCH (Spacing of adjacent scan points along the X axis)
Scan object : Scan path (bidirectional scanning)
Z Upper Limit
Clay
: Scan points Workpiece plate
Z BOTTOM (Height of the scanning area's bottom plane)
7
* If you have made a clay base, the height of the clay is taken to be the Z-axis reference surface.
Consumable ¥ Spindle Motor
7-6
700 hours
7 Service Activities
7-2 MAINTENANCE CHECK LIST MDX-20/15 MAINTENANCE CHECK LIST Model
Model
Serial No.
MDX-15
Date:
.
.
.
Serial No.
MDX-20
MECHANICAL PARTS
X Axis Driving Part
Y Axis Driving Part
Z Axis Driving Part
Spindle Unit Spindle Motor R.A.P.S. Sensor
Check Points Shaft Wire Pulley Shaft Wire Pulley Shaft Wire Pulley Spindle Unit Spindle Motor Joint Part Needle
Confirmation Dirt/Scratch Dirt/Scratch Dirt/Scratch Dirt/Scratch Dirt/Scratch Dirt/Scratch Dirt/Scratch Dirt/Scratch Dirt/Scratch Load in Rotation/Dirty Looseness Load in Rotation/Dirty Dirt/Scratch Bend
7
CONSUMABLE PART Description Spindle Motor
Life 700h
Confirmation
LUBRICATION Note : Do not lubricate the X & Z Shafts.
Floil G902Y
Check Points Y Axis Shaft X/Y/Z Drive Gear X/Y/Z Drive Gear Axis
Confirmation
FUNCTION CHECK Check Points Firmware Version Replace the Firmware to the latest version LED&KEY Check Aging
Confirmation
Movement Noise Spindle Motor Rotation
7-7
7 Service Activities
7-3 Specification Main Unit Specifications
XY table size Max. operation area Max. able load weight Interface Control keys LED Power consumption Acoustic noise level External dimensions Weight (unit only) Operation temperature Operation humidity Accessories
MDX-20 MDX-15 220 mm (X) x 160 mm (Y) (8-5/8 in. x 6-1/4 in.) 170 mm (X) x 110 mm (Y) (6-11/16 in. x 4-5/16 in.) 203.2 mm (X) 152.4 mm (Y) x 60.5 mm (Z) 152.4 mm (X) x 101.6mm (Y) x 60.5 mm (Z) (8 in. (X) x 6 in (Y) x 2-3/8 in. (Z) ) (6 in. (X) x 4 in. (Y) x 2-3/8 in. (Z)) 1000g (2.2 lb) 500g (1.1 lb.) Serial (RS-232C) STANDBY key, VIEW key, TOOL-UP key, TOOL-DOWN key, SCANNING MODE LED, MODELING MODE LED, VIEW LED Exclusive AC adapter (DC+19V 2.1 A) Standby mode : under35 dB (A) Operation mode (not cutting) : under 700 dB (A) (According to ISO 7779) 476.8mm(W) x 381.6 mm(D) x 305 mm (H) 426 mm (W) x 280 mm (D) x 305 mm (H) (18-13/16 in. (W) x 15-1/16 in. (D) x 12-1/16 in. (H) ) (16-13/16 in. (W) x 11-1/16 in. (D) x 12-1/16 in. (H)) 13.7 kg (30.2 lb.) 9.6 kg (21.2 lb.) 5 to 40 C (41 to 104 F) 35 to 80 % (no condensation) AC adapter : 1, power code : 1, Roland Software Package CD-ROM : 1, spindle unit : 1, sensor unit : 1, cap screw M4x15 : 4, tool : 1, set screw M3x3 : 2, double-sided tape : 1, front cover : 1, hexagonal wrench (size : 3 mm) : 1, hexagonal wrench (side : 1.5 mm) : 1, positioning pins : 3, clay : 1, MDX-20/15 user's manual : 1
Modeling Functions
7 Tool chuck Spindle motor Software resolution Mechanical resolution Revolution speed Feed rate Acceptable material Acceptable tool
: 6 mm or 1/8 in. tool chuck included : 10W (DC motor) : 0.025 mm/step (0.000984 in./step) : 0.00625 mm/step (0.000246 in./step) : 6500 rpm : 0.1 to 15 mm/sec. (0.00393 to 9/16 in./sec.) : Wood, Plaster, Resin (modeling wax, styrenform), Chemical wood, Aluminum (A5052 according to JIS), Brass : Endmil, Drill
Scanning Functions
Sensor Scanning method Scanning pitch (Dr. PICZA) Scanning speed Exportable file formats
: Roland Active Piezo Sensor (R.A.P.S.) Probe length 60 mm (2-5/16 in.), tip bulb diameter 0.08 mm (0.00315 in.) : Contacting, mesh-point height-sensing : X/Y-axis directions -- 0.05 to 5.00 mm (0.002 to 0.20 in.) (settable in steps of 0.05 mm (0.002 in.) ) Z-axis direction -- 0.025 mm (0.000984 in.) : 4 to 15 mm/sec. (1/8 to 9/16 in./sec.) : DXF, VRML, STL, 3DMF, IGES, Grayscale, Point Group and BMP
Interface Specification
Standard Transmission method Transmission speed Parity Check Data Bits Stop Bits Handshake
7-8
: RS-232C specifications : Asynchronous, duplex data transmission : 9600 bps : None : 8 bits (fixed) : 1 bits (fixed) : Handwire
7 Service Activities
Serial connector (RS-232C) Signal number
Terminal number
Signal number
NC
25
13
NC
NC
24
12
NC
NC
23
11
NC
NC
22
10
NC
NC
21
9
NC
DTR
20
8
NC
NC
19
7
SG
NC
18
6
DSR
NC
17
5
CTS
NC
16
4
RTS
NC
15
3
RXD
NC
14
2
TXD
1
FG
Pin connection
13
1
25
14
7
7-9
-- MEMO --
MDX-20/15
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