Risk Assessment For Insulation

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

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Installing Insulation and Jacketing for Pipe Impact

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Personal Injury Property Damage

4

2

12 IN ORDER TO ESTABLISH PROPER LEVEL OF COVID-19 PREVENTION THE FOLLOWING MEASURES SHALL BE IMPLEMENTED AND ASSURED:  Limiting the time an employee spends in a hot environment by means of the work/rest cycle program.  Reducing the metabolic demands of the job through mechanization, use of special tools, or increase in the number of employees assigned to the task.  Raising heat tolerance by means of the heat acclimatization program.  Training supervisors and employees to prevent heat stress conditions, recognize early symptoms of heat illnesses, and first aid procedures.  Implementing a buddy system in which employees observe fellow employees for early symptoms of heat stress such as weakness,  unsteady gait, irritability, perspiration levels, disorientation, or changes in skin color.  Providing adequate amounts of cool 50-59 degrees F  (10-15 degrees C) potable water in the work area and instructing employees to drink one cup of water every 15 to 20 minutes.. 8  Ensure that all procedural requirements are identified and fully adhered to.  Conduct Pre-task briefing and brief crew on scope of work, approved mobilization, demobilization and movement route for equipment, potential emergencies, dos and don’ts during advent of an emergency, location of muster points, emergency contacts, hazard associated with task, control

4

1

4

4

1

4

Risk

x

3

Likelihood

x

4

Control Measures

Severity



Personal illness Personal injury

Risk



Likelihood



Traffic rules violation Slip, trip & falls Worse Weather condition: rain/fog/high wind speed Collision with other vehicles, people equipment and facility

x

Initial Risk (People) Severity

  

Heat stress Heat stroke Heat exhaustion, Dehydration

Reputation

2-Work Preparation: Preparation of tool and equipment Mobilization / demobilization of Tools and Equipment – control of equipment movement

   

Environment

1- Working in Summer Heat [HighTemperature ]

Equipment

Hazards

People

Activity

Associated Risks

Pages No of 01 09 Residual Risk (people)

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

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Installing Insulation and Jacketing for Pipe Impact

Initial Risk (People)

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 

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measures put in place & residual risks Site Induction for all crew members including operator and drivers is mandatory Only qualified and TP certified operators and drivers be allowed to operate equipment / vehicles Proper inspection of all equipment (Equipment should good condition with spark arrester, reverse alarm, fire extinguisher) be ensured prior to entering the facility. All equipment must hold valid Inspection and TP Fit for Service Certificate Route for Mobilization and Demobilization of equipment be approved by CPY. Exit route and safe area to be discussed as part of pre task briefing. Conduct a survey of the route; check the facilities which are at high risk (overhead power lines, light poles and other structure) Moreover, Check ground stability of the track which will be used for movement of equipment Housekeeping-ensure routes are clear of debris/materials. Provide Trained Banksman (Banksman should be in visible jacket, ensure that operator is strictly following the Banksman signals, Ensure Banksman keep himself in visible position to operator maintaining a safe distance safe distance, Speed limit according company rules 5km/h inside facility area, all heavy traffic to be accompanied/controlled by a trained banksman during movement inside facility area. Stop movement/activity when eye to eye contact of operator is lost with the banksman Conduct wind speed test, lifting operation not allow if wind speed is more than 10 m/s and make sure that no rain and/or worse weather conditions will impact

Risk



Likelihood

Control Measures

Severity

Risk

Likelihood

Severity

Reputation



Emergency situations: alarms/release H2 S/Fire/Explosion

Environment



Equipment

during course of the activity

Hazards

People

Activity

Associated Risks

Pages No of 01 09 Residual Risk (people)

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

---------------------------

Installing Insulation and Jacketing for Pipe Impact

Initial Risk (People)

 

3- Work preparation: Mobilization / demobilization of Manpower



 

 

Hazards associated with working in/around live facility Slips, trips and falls Emergency situations: alarms/ Release H2S gas/ Fire/explosion Hazardous Environment Deviation from Procedural Requirements

x



Personal Injury

3

2

6

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 

 







on activity. Emergency preparation: First aid kit, emergency escape vehicle be readily available In case of incident all parties to be notified according to incident notification and reporting procedure. Ensure that all emergency contact numbers are noted down: COSD +964-780-917-77-55 Ensure that all procedural requirements are identified and fully adhered to. Conduct Pre-task briefing and brief crew on scope of work, potential emergencies, dos and don’ts during advent of an emergency, location of muster points, emergency contacts, hazard associated with task, control measures put in place and residual risks All personnel shall take HSE induction/orientation from CPF HSE. All personnel shall have a valid H2S awareness training [delivered by an approved TP training service provider] Only authorized persons be allowed to enter into worksite Apart from task specific PPEs, all personnel shall have mandatory PPEs such as Hardhat, Safety Goggle, Safety Shoe, Coverall, Personal H2S Detector and suitable face covering [Bandana/mask]. Ensure that workers are equipped with half mask respirators to escape a conceivable dangerous environment [emer. escape mask] with an MUC of 100 ppm. Prior to start of activity and then at regular interval Gas Testing to be conducted by Authorized Gas Tester. Only competent and qualified personnel be assigned to undertake the task

3

1

Risk

 

Likelihood

Control Measures

Severity

Risk

Likelihood

Severity

Reputation

Environment

Equipment

Hazards

People

Activity

Associated Risks

Pages No of 01 09 Residual Risk (people)

3

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

---------------------------

Installing Insulation and Jacketing for Pipe Impact

Initial Risk (People)

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4- Material handling rock wool & cladding sheet

Back injury , body pain ,joint pain, Musculoskeletal disorders, Chronic, Fatigues, Pinch points

5-Work at height Using Scaffold

Slip, trip & Falls of person from Height falling object

x

x

x

X

Personnel injury Equipment damage

 

Personnel Injury Property Damage

   

3

3

9

3

3

9

             

Type of potential emergencies, emergency response plan, preparations, escape route and do's & don'ts during advent of an emergency be briefed to workforce in pre-start briefing Emergency contacts be shared with workforce Ensure that First Aid Kit is available at site and sufficient number of first aiders are also present Prepare site by posting warning / awareness signs and barricades. Use Proper Manual Handling technics. When load has to be manually handled, it should be held or manipulated as close to the body as possible. Twisting turning and bending of the back should be avoided. Make sure you can see over the load. Try to push the load rather than pill. Use leg muscles as much as possible. Consider dual lifting (General rule of thumb if above 25Kg). Regular breaks should be taken. Check the route before lifting. Ensure proper access to job area. Make sure working area free from obstacle Avoid rushing while working on task. Perform the task with fully attention. More than 25kg weight shell be lifted by 2 persons Ensure that hand tools free from lubricants Ensure remove jewelry from hand. Ensure to use proper gloves. Avoid putting fingers into pinch points. Always wear proper PPE. Check access to site prior to commencing work to assess the condition. Make sure the green tag on scaffold, check the connection carefully before climbing.

3

1

3

3

2

6

Risk



Likelihood

Control Measures

Severity

Risk

Likelihood

Severity

Reputation

Environment

Equipment

Hazards

People

Activity

Associated Risks

Pages No of 01 09 Residual Risk (people)

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

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Installing Insulation and Jacketing for Pipe Impact

Initial Risk (People)

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6- Work on/near energized and pressurized system

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  

SIMOPS (Simultaneous operation) Lack of awareness of workers on activity. Accidental released of pressurized nitrogen from pipes & equipment’s Asphyxiation Unauthorized entry Electrocution hazards

X

X

• •

Personnel injury or fatality Damage to plant and equipment property

 

3

3

9



  

Ensure that all workers are using full body Harness with double lanyard. All other personal to stay outside the barrier area when working up. Verify all hand tools are in good condition and well carried out for avoiding to fall down. Tie hand tools with hand during work at height. Competent person with proper training and skills required Proper PPE and safety harness should be used. Do not carry materials & tools while using ladder. Ensure that a safe elevation method is being used by workers. Ensure that all workers are using the 100% tie-off technique. The worker should always have three points of support to climb, must be careful and cautious. Only one person at a time must use the ladder. Clean all area if it is slippery free from tripping hazards Supervisor and Foreman check that all tools, equipment and materials have been removed or secured. Ladder should marked with current color. If wind more than 10M/S the activity should be stop. Ensure any activity involving work near area with pressurized or energized systems or simultaneous work must secure valid approval from area supervisor in charge prior to commence of activity. Ensure all workers are trained and has attend safety induction on working in Energized Area. All workers must be fully aware of this existing hazards on work area. Task supervisor must be clearly discussed to workers related hazards involve in their work area.

3

2

Risk



Likelihood

Control Measures

Severity

Risk

Likelihood

Severity

Reputation

Environment

Equipment

Hazards

People

Activity

Associated Risks

Pages No of 01 09 Residual Risk (people)

6

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

---------------------------

Installing Insulation and Jacketing for Pipe Impact

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4

2

8

No any work to be done on pressurized or energized systems unless LOTO and isolation certificates has been issued and approved by department.  Never touch the cables or valve without permission

  

Work only on specific system or lines approved. Verify system and lines on approved P and ID. Gas test to be conducted prior to entry and during work duration by authorized gas tester inside restricted areas. Do not leave any insulation materials unattended on elevated areas. Use dust mask while Performing Insulation work activities. Use the rubber gloves while working with Rockwool. Try to avoid dirty hands or gloves to contact with eye and skin. Use special gloves & coverall while Performing Insulation work activities. Use only proper PPE recommended as per MSDS. Ensure stand by eye wash and safety shower available near work area MSDS must be available on work area and clearly discuss by task supervisor to workers related hazards. Defective and home-made tool shall not be used on site. Ensure all tools are inspected and color coded prior to use Provide means to contain insulation fibers Clean off insulation waste and dispose as per MSDS requirements Do not leave any insulation materials unattended on elevated areas, cover insulation materials Wear hand protection when handling SS-belts Ensure all equipment and tools inspected and colour

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4

1

Risk





Personal Injury Damage to Property Environmenta l effect

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Likelihood

 



Control Measures

Severity



X

Risk



X

Likelihood

 

X

Severity



Reputation

7-Installing insulation rock wool and SS-belt for tightening using hand tools

Environment



from energized panels ,cables & rotating equipment’s Unauthorized tampering or triggering of valves Wrong system identification Risk of gas leaks Energized or pressurized system Asphyxiation hazards from Nitrogen purged lines or equipment Exposure to insulation fibers, skin contact, inhalation of insulation fibers Defective tools Exposure to insulation fibers by workers nearby Scattering of insulation fibers around work area Sharp edges of SS-belts Hand Injury High noise areas Slip and trips Fall from heights Falling objects Lack of supervision and monitoring of work activity

Equipment

Hazards

People

Activity

Initial Risk (People)

Associated Risks

Pages No of 01 09 Residual Risk (people)

4

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

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Installing Insulation and Jacketing for Pipe Impact

Initial Risk (People)

4

1

Risk

coded prior to use Ear protection required on high noise areas exceeding 85 dB noise level  Ensure access and work area free from obstructions  Ensure all personnel attend work at height training.  Use full body harness above 1.8 meters of height.  Always hook above the shoulders.  100% TIE-OFF at all times whenever required.  All tools and materials should be tied and secured.  Un necessary materials and scrap materials must be removed from elevated areas  Ensure close supervision by supervisor  Work only in green tag scaffolding and approved steel structure platforms  Never work alone on elevated areas, maintain buddybuddy system.  Work only on specific system or lines approved by Concern Department. Verify system and lines on approved P & ID.  Gas test to be conducted prior to entry and during work duration by authorized gas tester inside restricted areas.  Do not wear loose clothing when operating battery drill.  Ensure battery drill inspected and colour coded prior to use.  Use proper PPE like cut resistible gloves, helmets, safety glasses, safety shoes reflective vest…etc.  All tools and materials should be tied and secured.  Wear hand protection when handling cladding sheets  Ear protection required on high noise areas exceeding 85 db noise level  Noise warning signs and acoustic enclosures to be implemented where required

Likelihood

Control Measures

Severity

Risk

Likelihood

Severity

Reputation

Environment

Equipment

Hazards

People

Activity

Associated Risks

Pages No of 01 09 Residual Risk (people)



8-Fabricate and install cladding sheet using hand tools and battery operated drill

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

Wrong system identification Risk of gas leaks Entanglement Electrocution Sharp edges of cladding sheets Defective tools Hand Injury High noise areas Slip and trips Fall from heights Falling objects Spark Lack of supervision &monitoring of work activity, Pinch point, injury, laceration

X

X

X

Personnel injury, property damage Environmental effect Fir Explosion

4

2

8

4

RISK ASSESSMENT NO REVISION DATE No-01

PTW No ( if required)

WORK TITLE

---------------------------

Installing Insulation and Jacketing for Pipe Impact

Associated Risks

Initial Risk (People)

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9-Completion of work and house keeping

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Hand injury Slip and trips Falling objects Waste accumulation

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x

x

x

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Personal Injury Damage to Property Environmenta l effect

 

2

4

8

  

PRA

Job Title Job Title

Supervisor

2

2

Risk



Likelihood

Control Measures

Severity

Risk

Likelihood

Severity

Reputation

Environment

Equipment

Hazards

People

Activity

Pages No of 01 09 Residual Risk (people)

Un necessary materials and scrap materials must be removed from elevated areas Ensure access and work area free from obstructions Use full body harness above 1.8 meters of height. Always hook above the shoulders. 100% TIE-OFF at all times whenever required. Allowed only competent workers to do the work. Ensure all personnel attend work at height training. Ensure close supervision by supervisor Work only in green tag scaffolding and approved steel structure platforms Never work alone on elevated areas, maintain buddy-buddy system. Ensure fire extinguishers are available at work site. Inspect the fabrication machine by competent person. Ensure that the emergency switch should be provided by manufacturer and working properly. Rotating parts must be provided with safe guard. Provide proper stand for the fabrication machine if required All work' carry out with supervision. Un necessary materials and scrap materials must be removed from elevated areas Materials that could easily fall or slip on gratings to be place inside secured containers. Wear proper PPE for the task given. Conduct housekeeping and proper material segregation. Dispose waste on proper waste disposal area.

Signature

Date

Signature

Date

4

Job Title

Signature

Date

Job Title

Signature

Date

2

INCREASING LIKELIHOOD 3

4

5

Has happened at the WQ-2 or more than once per year in PJSC LUKOIL

Has happened more than once per year at the WQ-2

Massive effect

Major International impact

1х5

2х5

3х5

4х5

5х5

Major effect

Major National impact

1х4

2х4

3х4

4х4

5х4

Moderate Damage 100.000 – 1.000.000 USD

Local effect

Considerable impact

1х3

2х3

3х3

4х3

5х3

Minor Damage 10.000 – 100.000 USD

Minor effect

Limited impact

1х2

2х2

3х2

4х2

5х2

Slight Damage < 10.000 USD

Slight effect

Slight impact

1х1

2х1

3х1

4х1

5х1

Property

Reputation

1

Environment

CONSEQUENCES People

SEVERITY

Risk Matrix

5

Multiple fatalities

Massive Damage > 10.000.000 USD

4

Single fatality or permanent disability

Major Damage 1.000.000 – 10.000.000 USD

3

Major injury or health effect (LWDC)

2

Minor injury or health effect (MTC/RWDC)

1

Slight injury or health effect (FAC)

Never recorded in the Industry

Recorded in the Industry

Has happened in PJSC LUKOIL or more than once per year in the Industry