Retired Model Parts Catalogue

Updated December 2013

FOREWORD

1

We take pleasure in releasing this Combined Parts Catalogue Retired Models for Royal Enfield Motorcycles. The Catalogue has been specially designed for selection of correct part number to maintain the vehicle, for its optimum performance, longer life and for enjoying the best running condition. You can also order for Special Tools, After Market Parts, Wall Charts & other Service Publication from the Company. The Royal Enfield Spares are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only Royal Enfield Genuine Spares. The illustrations of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and the relative location in its respective assembly. Due to continuous improvement on performance and efficiency of the motorcycle, since this catalogue was printed, it is possible some illustration, designs etc., found within this catalogue may differ from those found on the motorcycle. Such modification will be conveyed through our Technical Service Bulletins, you are requested to update with the correct part numbers in this catalogue. The details of parts with respect to parts number, shapes, dimensions and materials are subject to change without any prior notice. While extreme care is taken in publishing this catalogue, we shall not be held responsible for loss of any nature due to errors if any or wrong interpretation. However if you any enquiry, clarifications, suggestions / feedback, please send email or write to us. SERVICE HEADQUARTERS :

ROYAL ENFIELD (Unit of Eicher Motors Limited) Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India. Tel : 044 - 4223 0400, Fax : 044 - 4201 1719 E-mail: [email protected] Website : www.royalenfield.com

“© Copyright 2013 Eicher Limited, Royal Enfield Unit. All Rights Reserved. No part of this Retired Models Parts Catalogue shall be copied, distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains the sole owner of this manual.” Part No. 888038 / Dec. 2013 / Revision 1.0

00-00 GENERAL INFORMATION

2

For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index. Kindly follow the below tips on usage of this catalogue

PICTORIAL ILLUSTRATION Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.

02-25 CRANK SHAFT ASSEMBLY A1

A2

Key Nos.

Key Nos.

All Except 4, 11 & 21

17, 18, 19 & 20

CI

Group No.

Alpha-Numeric Key No. for assy.

A3

A4

Key Nos.

Key Nos.

5, 7, 8, 9, (3 & 4 - 2 Nos.)

23, 24 & 27

LB Key No. Which make up the assy.

Serviceable assemblies or kits in a particular group is identified by an alpha-numeric key number. eg. A1, A2 etc. The relevant key numbers are Numeric Key No.

THUNDERBIRD, MACHISMO

mentioned in the box for identification.

00-00 GENERAL INFORMATION

3

PART NUMBER LIST 1

2

Key No.

Part Numbers New Old

3 Description

4 Qty.

5 Models

6 Remarks

7 M.O.Q.

1. KEY NUMBER (KEY NO.) 

The numeric key number is provided to serve as the identification of the part with its part numbers.



Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key numbers of individual items or group numbers which make up such assembly / kit are given in the illustration.

2. PART NUMBER 

The Part number of the individual item, kit OR assembly is given in this column for unique identification. The parts for which part numbers are not given, (either in New or Old column) are not individually serviced. Wherever the part numbers has changed since the last reprint, the new number & old number is mentioned along side. The numbers which are mentioned in Remarks column are for reference only along with Service Bulletin Index.

3. DESCRIPTION 

The description of the part assigned to the individual item / kit / assembly is mentioned in this column.

4. QUANTITY (QTY.) 

The number of individual items, kit or assemblies required for one vehicle is mentioned here.



Through quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle any one of the sizes only is appllicable, depending upon the repair / matching requirements.

00-00 GENERAL INFORMATION

4

5. MODELS 

Models are codified as shown in the chart below. The ‘’ indicates the applicability of the part to the respective models.

MODEL CODE CHART CI ENGINE MODELS



CATEGORY

LB ENGINE MODELS

350 Cam

535

535 ES







START YEAR / LAST PRODUCED

Mac

Elec 5S























MODEL NAME

Dlx

Elec 4S

Std

Bullet 350

Deluxe

Machismo

Campus

Electra 4S-KS

Electra 4S-ES

Electra 5S-KS

Electra 5S-ES

Bullet 500

Lightning 500























> 1955

CI > 1986

CI > 1999

CI > 19971998

TCI > 2005

TCI > 2005

CI > 2000

CI > 2000

CI > 2001























< Oct. 2010

CI < 1994

CI < 1999

CI < 1999

< Feb. 2010

< Feb. 2010

< Feb. 2010

< Feb. 2010

CI < 2007

CI < 2001

CI < 2002



CODE

KS

ES

CDI < Jan. TCI 2005 TCI > Feb. > 2005 2005

KS

500

ES

Thunderbird 5 Speed

Machismo

Lightning

BU 500

A350 5S 4S 



A500



T Bird KS ES 



Lightning Lightning Machismo Machismo Machismo Thunder- Thunder535 ES bird A500 A350 A350 bird ES KS

 CI > 2001

 CI < 2002





CDI > 1999

TCI >Apr. 2005





< Mar. 2005

< Sep. 2009

 < Sep. 2009

 < Sep. 2009

 CDI < 2004 TCI > 2005

 < Apr. 2008

 Disc / TCI > 2005

 < Apr. 2008

6. REMARKS 

The Month & Year which a change is effected in the component is mentioned in Remarks column for reference purpose only. Updated / Modified or Child / Alternate Part Numbers is also mentioned for reference purpose and may not serviceable items. However Service Bulletins are issued from SHQ for updating the catalogue. Kindly note, this catalogue is updated upto SB / Tech / 687 & SB 08-2013.

7. M.O.Q. 

Number of Items Minimum Quantity to be ordered to our Spare Parts Department (SPD). So that they can serve you minimum packed quantity. It may varies from item to item by Price, Size or Shape as applicable.

00-00 GENERAL INFORMATION

5

1. Stock (MOS) order.

NOTE : This combined catalogue under Part No. 888038 is superseding to previous all Old Model Parts Catalogues which are given below for serviceable items:-

2. Vehicle off road (VOR) order.

S.No. Part No.

PARTS ORDERING SYSTEM Types of orders :

Description

STOCK ORDER

1

110490

Enfield Parts Catalogue - Jan. 2000

The Stock orders (MOS) may be sent to Royal Enfield Spare Parts Dept. (Manjambakkam) / Authorised Spare Parts Distributor in your area as applicable. The stock orders should have the following details.

2

110490

Parts Catalogue Enfield Bullet (4 Models) V-1.0 (Oct. 1995 & May 1996)

3

110490

Spare & Replacement Parts, Enfield India 350 Bullet (July 1978)

4

110490

Spare Parts Catalogue Updated (July 2002 V-2.0)

5

110490

Spare Parts Catalogue Updated (Jan 2003 V-3.0)

6

110490

Spare Parts List, Enfield Bullet (Dec. 1983)

7

210901

Enfield Diesel Parts Catalogue - January 1995 (Diesel Bike)

8

500933

Spare Parts Catalogue Machismo A350 (April 1998)

9

521285

Spare Parts Catalogue - Thunderbird (May 2007)

10

597167

Electric Start Parts Catalogue (E-Start)

11

597170

Exclusive Parts Catalogue - Thunderbird (April 2002)

NOTE:

12

597330

Spare Parts Catalogue Exclusive for 2004 Bullet Electra

If any item details are given in “REMARKS” column as:-

13

597408

Spare Parts Catalogue - Electra (Jan. 2006)

“LTD” means Limited stock available at the time of printing of this Parts Catalogue.

14

597428

Spare Parts Catalogue - Machismo (July 2007)

“ALT.” means ALTERNATE PART NUMBER.

15

Parts Catalogue Citi Bike (May 1997)

“N.S.” means subject item is NON SERVICEABLE.

16

Spare Parts Kit Catalogue (2005)

1. Part Number 2. Part Description 3. Required Quantity VOR ORDER (Meant for Authorised Dealer’s only) This is to take care of emergency situations like vehicle “off-road” for want of a particular part. This should not be used for ordering parts for stock.

CONTENTS Group No. 00-00 00-10 01-00 01-05 01-10 01-15 01-20 01-25 01-30 02-10 02-15 02-20 02-25 02-30 02-35 02-40 02-45 02-50 02-55 03-10 04-10 04-15 04-20 04-25 04-30 04-35 04-40 04-45 04-50 04-50 04-55 04-60 04-65 05-10 05-20 05-30 06-10 06-20 06-30 06-40 07-10 08-10 08-20 08-30

6

Description

Page No.

General Information ...................................................................................... 2 Group Index-Pictorial .................................................................................... 7 Engine Kits I ................................................................................................. 17 Engine Kits II ................................................................................................ 21 Engine Kits III .............................................................................................. 23 General Kits I ............................................................................................... 25 General Kits II .............................................................................................. 29 General Kits III ............................................................................................. 33 General Kits IV ............................................................................................ 35 Engine .......................................................................................................... 37 Crank Case RH & LH .................................................................................. 45 Crank Case Fittings .................................................................................... 53 Crank Shaft Assembly ................................................................................ 59 Piston & Rings ............................................................................................. 65 Cylinder Barrel, Push Rod & Rocker Oil Pipe .......................................... 69 Cylinder Head .............................................................................................. 75 Rocker Assembly ......................................................................................... 85 Timing Gears ............................................................................................... 89 Timing Cover ................................................................................................ 91 Distributor ................................................................................................... 101 Gear Case & Gears - 4 Speed ................................................................. 105 Gear Box End Cover - 4 Speed ............................................................... 109 Foot Control System - 4 Speed ............................................................... 115 Gear Box Casing - 5 Speed ..................................................................... 119 Gears & Selector Forks - 5Speed ........................................................... 125 Carrier Plate & Gear Lever Shaft - 5 Speed .......................................... 129 End Cover - 5 Speed ................................................................................ 133 Chaincase Inner ........................................................................................ 137 Drive Cover & Sprag Clutch Assembly (S) (Old Type) .......................... 145 Drive Cover & Sprag Clutch Assembly (T) (New Type) ........................ 147 Clutch Assembly ........................................................................................ 149 Alternator (ACG) ........................................................................................ 155 Chaincase Outer ....................................................................................... 159 Carburetor - VM 24 & VM 28 ................................................................... 163 Carburetor A-350 (Bing) ........................................................................... 171 CV-Carburetor - BS 26 & BS 29 (UFSL) ................................................. 173 Resonator Assy. (Metal) ........................................................................... 181 Breather Box and Pulse Air Valve (PAV) ................................................ 185 Air Filter Box Assembly ............................................................................. 191 Air Filter Box Assembly (Thunderbird) .................................................... 195 Silencer & Exhaust Pipe ........................................................................... 197 Handlebar and Controls ........................................................................... 203 Control Cables ........................................................................................... 213 Master Cylinder Assembly (P) ................................................................. 217

Group No. 08-40 09-10 09-20 10-10 10-20 10-30 11-10 11-20 11-30 11-40 12-10 12-20 12-30 12-40 12-50 13-10 14-10 14-20 14-30 14-40 15-10 16-10 16-20 16-30 16-40 16-50 16-60 16-70 16-80 17-10 18-10 18-20 19-10 19-20 19-30 19-40 20-10 20-20 20-30 20-40 20-50 21-10 22-10

Description

Page No.

Caliper Assembly (P) ................................................................................ 221 Head Lamp Casing ................................................................................... 223 Front Fork Assembly ................................................................................. 231 Front Mudugard ......................................................................................... 241 Front Wheel & Hub (Drum / Disc Type) .................................................. 247 Front Brake System (Drum) ..................................................................... 253 Fuel Tank .................................................................................................... 257 Fuel Tap and Gauge Unit ......................................................................... 269 Seat Assembly ........................................................................................... 271 Chain Stay & Shock Assembly ................................................................. 279 Rear Wheel & Hub Assembly ................................................................... 283 Rear Brake System (Drum) ...................................................................... 287 Brake Pedal & Foot Rest (Front) ............................................................. 293 Rear Chain and Foot Rest (Rear) ........................................................... 301 Rear Mudguard & Carrier ......................................................................... 307 Center Stand & Side Stand ...................................................................... 317 Tool Box LH ................................................................................................ 321 Tool Box RH ............................................................................................... 327 Side Decor ................................................................................................. 333 Battery Carrier Assembly .......................................................................... 335 Frame Assembly ........................................................................................ 339 Battery and Harness ................................................................................. 347 Head Lamp & Pilot Lamp .......................................................................... 353 Ammeter & Speedometer ......................................................................... 359 Instrument Cluster ..................................................................................... 363 Switches & Fitments ................................................................................. 365 Horn, Starter Motor, CDI & TCI Unit ........................................................ 373 Tail Lamp .................................................................................................... 377 Trafficator Lights ........................................................................................ 381 Helmet Lock, Tool Kit & First Aid ............................................................. 385 Special Tools (List A) ................................................................................ 389 Special Tools (List B) ................................................................................ 391 Service publications (List A) Non UCE ................................................... 393 Service publications (List B) Non UCE ................................................... 395 Service publications (List C) Non UCE ................................................... 397 Service publications (List D) Non UCE ................................................... 399 After Market Parts List - A ........................................................................ 401 After Market Parts List - B ........................................................................ 403 After Market Parts List - C (Diesel Model Parts) .................................... 405 After Market Parts List - D ........................................................................ 407 After Market Parts List - E ........................................................................ 408 Part Number Index .................................................................................... 409 Service Bulletins Checklist for Parts Catalogue Update ....................... 424

00-10 GROUP INDEX - PICTORIAL 01-00 ENGINE 01-05 ENGINE 01-10 ENGINE KITS II KITS III KITS I Page 16

Page 20

Page 22

02-10 ENGINE

7

01-15 GENERAL KITS I Page 24

01-20 GENERAL KITS II Page 28

Page 32

02-15 CRANK CASE RH & LH Page 36

02-25 CRANK SHAFT ASSEMBLY Page 58

01-25 GENERAL KITS III

01-30 GENERAL KITS IV Page 34

02-20 CRANK CASE FITTINGS Page 44

02-30 PISTON & RINGS

Page 52

02-35 CYL. BARREL, PUSH ROD & ROCKER OIL PIPE Page 64

Page 68

00-10 GROUP INDEX - PICTORIAL 02-40 CYLINDER HEAD

8

02-50 TIMING GEARS

02-45 ROCKER ASSEMBLY Page 82

Page 74

02-55 TIMING COVER

03-10 DISTRIBUTOR Page 90

04-15 GEAR BOX END COVER- 4S Page 108

Page 88

04-10 GEAR CASE & GEARS - 4S Page 100

04-20 FOOT CONTROL SYSTEM - 4S Page 114

Page 104

04-25 GEAR BOX CASING - 5 SPEED Page 118

00-10 GROUP INDEX - PICTORIAL

9

04-30 GEARS & SELECTOR FORKS - 5 SPEED Page 1124

04-35 CARRIER PLATE & GEAR LEVER SHAFT - 5 SPEED

04-45 CHAINCASE INNER

04-50 DRIVE COVER & SPRAG CLUTCH ASSY. (S) (OLD TYPE)

Page 128

Page 136

Page 148

Page 132

04-50 DRIVE COVER & SPRAG CLUTCH ASSY. (T) (NEW TYPE)

Page 144

04-60 ALTERNATOR (ACG)

04-55 CLUTCH ASSEMBLY

04-40 END COVER - 5 SPEED

Page 146

04-65 CHAINCASE OUTER Page 154

Page 158

00-10 GROUP INDEX - PICTORIAL 05-10 CARBURETOR-VM 24 & VM 28 Page 162

06-10 RESONATOR ASSY. (METAL) Page 180

06-40 AIR FILTER BOX ASSEMBLY (THUNDERBIRD)

Page 194

10

05-20 CARBURETOR A-350 (BING) Page 170

06-20 BREATHER BOX AND PAV Page 184

07-10 SILENCER & EXHAUST PIPE Page 196

05-30 CV-CARBURETOR-BS 26 & BS 29 (UFSL) Page 172

06-30 AIR FILTER BOX ASSEMBLY Page 190

08-10 HANDLEBAR & CONTROLS Page 202

00-10 GROUP INDEX - PICTORIAL

11

08-30 MASTER CYLINDER ASSY (P)

08-20 CONTROL CABLES Page 212

09-10 HEAD LAMP CASING

08-40 CALIPER ASSEMBLY (P) Page 220

Page 216

09-20 FRONT FORK ASSEMBLY Page 222

Page 230

10-20 FRONT WHEEL & HUB (DRUM/DISC TYPE)

10-30 FRONT BRAKE SYSTEM (DRUM)

Page 246

Page 252

10-10 FRONT MUDGUARD Page 240

11-10 FUEL TANK Page 256

00-10 GROUP INDEX - PICTORIAL 11-20 FUEL TAP & GAUGE UNIT Page 269

12-10 REAR WHEEL & HUB ASSY. Page 282

12-40 REAR CHAIN & FOOT REST (REAR) Page 300

12

11-40 CHAIN STAY & SHOCK ASSY

11-30 SEAT ASSEMBLY Page 270

12-20 REAR BRAKE SYSTEM (DRUM) Page 286

12-50 REAR MUDGUARD & CARRIER Page 306

Page 278

12-30 BRAKE PEDAL & FOOT REST (FRONT) Page 292

13-10 CENTER STAND & SIDE STAND Page 316

00-10 GROUP INDEX - PICTORIAL 14-10 TOOL BOX LH

13

14-30 SIDE DECOR

14-20 TOOL BOX RH Page 320

14-40 BATTERY CARRIER ASSEMBLY Page 334

16-20 HEAD LAMP & PILOT LAMP Page 352

Page 326

15-10 FRAME ASSEMBLY

Page 332

16-10 BATTERY AND HARNESS Page 338

16-30 AMMETER & SPEEDOMETER Page 358

Page 346

16-40 INSTRUMENT CLUSTER Page 362

00-10 GROUP INDEX - PICTORIAL

14

16-60 HORN, STARTER MOTOR, CDI & TCI UNIT

16-50 SWITCHES & FITMENTS Page 364

16-70 TRAFFICATOR LIGHTS

Page 372

17-10 HELMET LOCK, TOOL KIT & FIRST AID Page 380

18-20 SPECIAL TOOLS (LIST-B) Page 390

16-60 TAIL LAMP Page 376

18-10 SPECIAL TOOLS (LIST-A)

Page 384

Page 388

19-10 SERVICE PUBLICATION (LIST-A) NON UCE

19-20 SERVICE PUBLICATION (LIST-B) NON UCE

Page 392

Page 394

00-10 GROUP INDEX - PICTORIAL

15

19-30 SERVICE PUBLICATION (LIST-C) NON UCE

19-40 SERVICE PUBLICATION (LIST-D) NON UCE

Page 396

Page 398

20-20 AFTER MARKET PARTS LIST - B Page 402

20-30 AFTER MARKET PARTS LIST - C (DIESEL MODEL PARTS) Page 404

20-50 AFTER MARKET PARTS LIST - E Key Part No. Number

Description

Qty.

Remarks Key Part No. Number

Description

Qty.

Remarks

Page 408

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Page 400

20-40 AFTER MARKET PARTS LIST - D -------------------------------------------------------

-------------------------------------------------------

Page 406

22-10 SB CHECKLIST FOR PARTS CAT. UPDATE

21-10 PART NUMBER INDEX Part No.

20-10 AFTER MARKET PARTS LIST - A

Key Page Part No. Page No. No. No.

Page 409

SB NO. RECEIVED UPDATED DATE & SIGN OF PARTS INCHARGE DATE BY

Page 424

SB NO. RECEIVED UPDATED DATE & SIGN OF PARTS INCHARGE DATE BY

01-00 ENGINE KITS - I 350

500,535

Mach 350147236/A

170442

TB-500241

A350 / TB

Mach500510241/A

350, 500

A500

140041/14 (350,140042 /C (350, 500 500 144 13 1 ( 535) 144 13 8 ( 535)

500202/1

500606/3

A350

140084 146682/A

500313/D

500602/A 144441

140043/A (350, 500 144130 (535)

510113/H

510115/F

500426/E 140160/3

500601/A

140044/A (350, 500 144132 (535)

500635/A (2 Nos)

500166/A (2 Nos) 500314/D

140088 146503/A

140089 146504/A

A350

A350

A350

500,535 142620/A

350, 500 146683/A

500612/A (2 Nos)

500605/A

805004

142619/A

350, 500

510202/B

805002 805001

16

500427/E

500428/E

140114/C

500429/E

140113/C 140027/3

140114/C

140160/3

144615/B

144846/A (2 Nos) 140114/C 144526/A

500619/A

140113/C

144528/A 500408/B

350

500408/B

141815

141816

350,500,535

350

500,535 142201/A

140113/C

145984/A

142202/A

140061 (2 Nos)

144499/2

141816

144844

140062/B (2 Nos) 500404/D (2 Nos)

110050

110037/3 111865/3

140061/C 500402/F (2 Nos) (2 Nos) 140003/A (2 Nos) 350

140004/8 (2 Nos)

500300 (2 Nos)

500324/A 146040/A

AVL

140098/1 144633 144844

142617 (500, 535) 142628 (500, 535) 144621 144643 500

144047 Alt.No. 144617

144449/4

144448/3

144836/E (2 Nos)

A350

500

(500, 535) 112471 11009 (350) 144622 (350) 144619 144625

144618 350

500325/A 146041/A

140027/3 140593 144616 (4 Nos) 144633 140771 (10 Nos) 144620 (2 Nos) (2 Nos)

140097/3

500502/B 500507/A

500625/B (4 Nos) 50043 500318 (2 Nos)

140297/C (2 Nos) 144042

500414

500326/B (2 Nos)

111887 or 570898/A

142497

500204/A 500203/A

A500 510202/B 500206/A 510206/B 500207/A 510207/A 510205/A 510204/A 510203/A

500115/E

510115/D

144624

140297/C 500119/A

140027/3 144846/A 144844 (2 Nos) (2 Nos)

350 500 535

140062/B (2 Nos)

350, 500 111888/A 144621

500619/A 500621/A (3 Nos) (2 Nos)

111887 or 570898/A

A350/TB 500202/1 500205/A

142497

01-00 ENGINE KITS - I Key No.

1

Part Numbers New

Description

17

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

144068

Cylinder barrel & Piston kit (Set of 3 rings type)

1

1

146910

Cylinder barrel & Piston kit (Set of 5 rings type)

1

1

597107

Cylinder barrel & Piston kit (500cc)

1

1

Cylinder barrel & Piston kit (535cc)

1

597109, For 535 engine, use

1

Bullet 500 piston and barrel kit

112147

Oil pump kit (Plunger)

1

1

597066

Oil pump kit (Gear)

1

1

Oil pump kit (535)

1

597261

141645

Rocker arm and bearing kit

1

Alt. No. 597439

597439

Rocker assembly kit

1

1

597067

Rocker assembly kit

1

1

141990

Push Rod Kit - CI

1

1

597068

Push Rod Kit - AVL

1

1

143092

Push Rod Kit (500cc)

1

1

141991

Cam Kit - CI

1

1

597069

Cam Kit - AVL

1

1

6

Cam set with oversize Pinion

1

597110

7

Cam Kit with Two Pinion

1

597186

144298

Engine Washer Kit

1

1

112056

Valve Spring Kit (350cc)

1

1

143091

Valve Spring Kit (500cc)

1

1

597064

Valve Spring Kit AVL

1

1

Valve Kit (350cc)

1

Valve Kit (350cc) AVL

1

1

Valve Kit (500cc) AVL

1

1

Valve Kit (500 & 535cc)

1

1

2

3

4

5

8 9

597405 10

597065 143093

112075

1

01-00 ENGINE KITS - I 350

500,535

Mach 350147236/A

170442

TB-500241

18

350, 500

140041/14 (350,140042 /C (350, 500 500 144 13 1 ( 535) 144 13 8 ( 535)

Mach500510241/A

350, 500

350, 500 146683/A

500612/A (2 Nos)

500606/3 500605/A

A350

140084 146682/A

500313/D

500602/A 144441

805002 805001

140043/A (350, 500 144130 (535)

805004

142619/A

140044/A (350, 500 144132 (535)

142620/A

500426/E 140160/3

500635/A (2 Nos)

500166/A (2 Nos) 500314/D

140088 146503/A

140089 146504/A

A350

A350

A350

500,535

500601/A

500427/E

500428/E

140114/C

500429/E

140113/C 140027/3

140114/C

140160/3

144615/B

144846/A (2 Nos) 140114/C 144526/A

500619/A

140113/C

144528/A 500408/B

350

500408/B

141815

141816

350,500,535

350

500,535 142201/A

140113/C

145984/A

142202/A

140061 (2 Nos)

144499/2

141816

144844

140062/B (2 Nos) 500404/D (2 Nos)

110050

110037/3 111865/3

140061/C 500402/F (2 Nos) (2 Nos) 140003/A (2 Nos) 350

140004/8 (2 Nos)

500300 (2 Nos)

500324/A 146040/A

AVL

140098/1 144633 144844

142617 (500, 535) 142628 (500, 535) 144621 144643 500

144047 Alt.No. 144617

144449/4

144448/3

144836/E (2 Nos)

A350

500

(500, 535) 112471 11009 (350) 144622 (350) 144619 144625

144618 350

500325/A 146041/A

140027/3 140593 144616 (4 Nos) 144633 140771 (10 Nos) 144620 (2 Nos) (2 Nos)

140097/3

500502/B 500507/A

500625/B (4 Nos) 50043 500318 (2 Nos)

140297/C (2 Nos) 144042

500414

500326/B (2 Nos)

111887 or 570898/A

142497

500204/A 500203/A

A500 510202/B 500206/A 510206/B 500207/A 510207/A 510205/A 510204/A 510203/A

500115/E

510115/D

144624

140297/C 500119/A

140027/3 144846/A 144844 (2 Nos) (2 Nos)

350 500 535

140062/B (2 Nos)

350, 500 111888/A 144621

500619/A 500621/A (3 Nos) (2 Nos)

111887 or 570898/A

A350/TB 500202/1 500205/A

142497

01-00 ENGINE KITS - I Key No.

Part Numbers New

Description

19

Qty.

Old

11

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

Valve with Tappet & Tappet Guide Kit

1

144297

Tappet and Guide Kit

1

1

597073

Tappet and Guide Kit - AVL

1

1

144039

Gasket Kit, Decarbonising

1

1

112049

Gasket Kit, Decarbonising

1

597070

Gasket Kit, Decarbonising - AVL 350cc (Half Kit)

1

1

Gasket Kit, Decarbonising - AVL 500cc (Half Kit)

1

1

111192

Gasket Decarbonising - CI 350

1

1

144040

Gasket Kit, Overhauling (Full Kit) CAF

1

1

112050

Gasket Kit, Overhauling - CI 500cc

1

1

Gasket Kit, Overhauling - AVL 350cc

1

Gasket Kit, Overhauling - AVL 500cc

1

1

Gasket Kit, TCI Lean Burn E.S.

1

1

Gasket Kit, TCI - LB 350cc KS

1

1

Gasket Kit, TCI - LB 350cc KS - CDI / TCI

1

1

Gasket Kit, TCI - LB 350cc ES

1

1

Gasket Kit, Electra 5S ES / 4 Speed

1

1

Gasket Kit, Electra 5S KS

1

1

15 597075

Crank Shaft Main Bearing Kit

1

1

16 597116

Bearing Set

1

1

597072

Cylinder barrel & Piston kit - LB 350

1

1

597399

Cylinder barrel & Piston kit - LB 500

1

1

12

13

521304 14 521283 521303 521284 146946 146947

17

147216

597157

MOQ

597071

1

1

01-05 ENGINE KITS - II 144460/1

350 - 144461/1 (2 Nos) 500 - 550230/A

20

145977/A (4 Nos.) 144459/B

144466 144462 (2 Nos)

140201 144465

144458/3 (2 Nos)

144460/1 (2 Nos)

350-144461/1(2 Nos) 500-550230/A 111138/B (15 Nos)

144625

144459/B

140107 (54 Nos)

13

888182 - Kick Pawl, Plunger and Spring Kit

19

Mach/TB-550522/A

597393 Engine Crankcase stud kit (Metric) - CI

A350 500203/A 500204/A 500205/A

AVL

147139/A 147193/A 147194/A

888236 Connecting Rod Assy. Kit - UCE & AVL

14

15

16

17

888083 - Mixture (Pilot) Screw Repair Kit CV Carb BS 29

888084 - Drain Screw Repair Kit CV Carb BS 29

888085 - Drain and Vent Pipe Kit CV Carb BS 29

888086 - Idle Screw Repair Kit CV Carb BS 29

20

21

22

23

521178/A

18

521200/A 140567/5

888235 - Piston, Pin, Circlip and Ring set assy. (350cc)

597278 - Carburetor flange kit

144638 (6 Nos.)

888224 - Carburetor BS 26 & BS 29 Minor Repair Kit

24

140568/3

597272 - CV Carburetor Kit (350cc) BS 26

144464

A500 510203/A 510204/A 510205/A

141516 143285/2

Elec 4S & 5S-550055/G

350cc

141831

143287

111155/A (2 Nos)

140752 (7 Nos)

144458/3 (3 Nos)

144497 (2 Nos.)

140771 (10 Nos.)

144637 (4 Nos.)

597356 - Timing screw kit (Inches) - CI

145937/A (6 Nos.) 145936/A (4 Nos.) 597357 - Timing screw kit (Metric) - CI

01-05 ENGINE KITS - II Key No.

Part Numbers New

Description

21

Qty.

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

597325

Old 112055

2

597326

597051

3

141992

Clutch Friction Plate Kit (3 Piece)

1

1

597050

Clutch Friction Plate Kit (4 Piece)

1

1

597383

Clutch Plate Kit (4 Piece)

1

1

5

597327

Clutch Friction Disc Kit

1

1

6

597114

Clutch Rod Repair Kit

1

1

7

597328

Ball Cage Kit

1

1

8

112089

CO Emission Kit

1

1

9

597393

Engine Crankcase stud kit (Metric) - CI

1

1

147236/A

Ring Set, Std modified 350cc (Set of 5 Rings)

1

1

112052

Piston ring set - Standard (Set of 3 Rings)

1

500241

Piston ring set - Standard size (LB 350cc)

1

1

510241/A

Piston ring set - Standard size (LB 500cc)

1

1

11 140626

Connecting Rod Big End Kit

1

1

12 888236

Connecting Rod Assy. Kit - UCE & AVL

1

13 888182

Kick Pawl, Plunger and Spring Kit

1

1

14 888083

Mixture (Pilot) Screw repair Kit CV Carb - BS 29

1

1

15 888084

Drain Screw Repair Kit CV Carb - BS 26 & 29

1

1

16 888085

Drain and Vent Pipe Kit CV Carb - BS 29

1

1

17 888086

Idle Screw Repair Kit CV Carb - BS 29

1

1

18 888224

Carburetor - BS 29 Minor Repair Kit

1

1

19 597272

CV Carburetor Kit (350cc) BS 26

1

1

20 597259

Rocker Cover Kit - CI

1

1

21 888235

Piston, Pin, Circlip and Ring set assy. (350cc)

1

22 597278

Carburetor flange kit

1

1

23 597356

Timing screw kit (Inches) - CI

1

1

24 597357

Timing screw kit (Metric) - CI

1

1

4

10

Clutch Steel Plate Kit (3 Pieces)

1

1

Clutch Steel Plate Kit (4 Pieces)

1

1

SB - 446

Common Kit

Set of 3 rings type

1

1

1

01-10 ENGINE KITS - III 1

2

140008/3

22

3

140007

147193/A

147139/A

110090/B

586071/A (8 Nos)

142188

142189

144127 144128

142190

112053 112054

170400

142189 142190

110091/B

140566

8

A350/TB

0.40”

147192/A

140090/1 (8 Nos)

7

0.20”

6

142188

147194/A

140056/3 (8 Nos)

144440

5

4

A500

9

10

11

141054 141056 (4 Nos.) 111864/B 140081 (2 Nos.) 140082 140078 (4 Nos.) 111863/C 141051 (12 Nos.)

140134/C (2 Nos.)

12

510202/B 500202/1

500205/A

500206/A

510207/A 510205/A

500207/A

500204/A

510204/A

500203/A

510203/A

13

14

550227/A (5 Nos.)

500628/A

510206/B

550230/A (2 Nos.)

550228/A

145037/A

500631/A

586036/A (16 Nos.) 140083 (8 Nos.) 140056/3 (2 Nos.) 586029/A (10 Nos.) 140079/5 (4 Nos.) 110079 141055 (2 Nos.)

140569/C (2 Nos.)

140133/C (4 Nos.)

500441/B (2 Nos.)

500442/C (2 Nos.) 500440/C (2 Nos.) or 500443/A

01-10 ENGINE KITS - III Key No.

Part Numbers New

Description

23

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

597387

Rocker Bearing Stud Kit

1

1

2

597388

Rocker Cover Stud Kit

1

1

3

110024

110085

Piston C/W Rings - 350cc (Set of 5 Rings)

1

111825

110993

Piston assy with rings - 0.020" O/S (Set of 3 Rings)

1

1

111826

110994

Piston assy with rings - 0.040" O/S (Set of 3 Rings)

1

1

5

142438

170442

Piston assy 500cc C/W Rings (Set of 3 Rings)

1

For 535 engine, use Bu 500 piston and barrel, SB-049

1

6

142804

Piston ring set - Standard 500 (Set of 3 Rings)

1

SB - 049

1

7

500240/A 500240

Piston assy with rings - 350cc

1

1

8

510240/A

Piston assy with rings - A500

1

1

9

597277

Oil Pipe Assembly

1

1

10 597339

Engine Stud Kit

1

1

11 597389

Rocker Cover Nut Kit

1

1

597400

Cam Spindle Kit ECS

1

1

597401

Cam Spindle Kit ECS (0.1mm Oversize)

1

1

13 597402

Clutch plate kit - bonded (500cc)

1

1

14 597403

Steel plate kit (500cc) 5 Plate Clutch

1

1

4

12

SB - 303

1

01-15 GENERAL KITS I 1

801056-500cc 801216-Mac.

801021

2

24

3

801035

4 145865/A 143303/C 146058/A

801022 801057-500cc 801217-Mac. 141136 (20 Nos)

7

801036 TB- 521056/A

141135 (20 Nos)

5

9

10 110970/B (2 Nos)

586061/A

150324/A (2 Nos)

110349 (40 Nos)

11

150324/A (2 Nos)

140373 (14 Nos)

140372/B (2 Nos)

112011 - 350 145556/A - 350 (‘O’ Ring) 112212 - 500, 535

110349 (40 Nos)

140388

143885 (40 Nos)

13

124334/3

14

888119

143195

143347 144353

19

560502/E (20 Nos)

141113/1

110292/C

15

145553/B

550131/A 144524/C

801479

145339/A-350 111189-500

143885 (40 Nos)

12 143331 143347

144353

144152 145406/A

17

16

110349 (40 Nos)

145193

18

110349 (40 Nos) 560519/E (20 Nos)

20

597404 - Trafficator Kit LH&RH (Clear Lens)

21

888317 - Trafficator Kit LH&RH(Amber Lens)

22

Sticker Kit, Electra 597350 - Dark Silver 597352 - Magic Black 597353 - Rivera Red

23

586046/A

24

142860 142863

593076/C 580310/A 586028/A

Rear Brake Rod Kit (LH Type)

145192

143331 Alt.No. 145410/A 145192

145193

110293/2

143792 (20 Nos)

143789 (20 Nos)

144354 Alt. No. 210776

550132/C 145357/A 145346/A

143790 (20 Nos)

142176 (20 Nos)

6

142175/3 (20 Nos)

141131 (20 Nos)

145865/A

8

143792 (20 Nos)

141132 (20 Nos)

Main Stand and Spindle Kit Std, Electra

888302 (Std) 888303 (TCI KS) 888304 (TCI ES)

586054/A

586040/A 140302/3

888305 - Brake shoe pin and nut kit (Metric)

1 42

86 2

142864 142861 142900/B - Link Rod assy. kit front wheel drum

01-15 GENERAL KITS I Key No.

Part Numbers New

Description

25

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ 1

597112

Rear Engine Plate Kit

1

597251

Rear Engine Plate Kit

1

597121

Foot Rest Kit

1

1

597111

Foot Rest Bar Kit

1

1

597374

Foot Rest Bar Kit Electra 2004

1

1

Front Wheel Spokes and Nipple Kit 6" Drum

1

597234

Brake Lining Kit - Rivetted Type - 6”

1

Rivet Type

Front Wheel Spokes and Nipple Kit 7" Drum

1

1

Front Wheel Spokes (SS) and Nipple Kit 7" Drum

1

1

Rear Wheel Spokes and Nipple Kit

1

1

597036

Rear Wheel Spokes (SS) and Nipple Kit

1

1

8

144293

Front Hub Spindle Kit

1

1

9

144295

Front Wheel Bearing Kit

1

1

10 144296

Rear Wheel Bearing Kit

1

1

112146

Chain Sprocket Kit (16 T)

1

1

597237

Chain and Sprocket Kit (‘O’ Ring F.D. Sprocket) (16T)

1

1

11 597162

Chain Sprocket Kit (17 T)

1

1

597156

Chain Sprocket Kit (18 T)

1

597337

Chain Sprocket Kit (Thunderbird)

1

1

597338

Chain Sprocket Kit 16 T (New)

1

1

12 597105

Handle bar Control Kit with Engine Kill Switch

1

1

13

Handle bar Control Kit without Kill Switch

1

14 888119

Front wheel 19” spokes and nipple kit - Disc

1

597349

Trafficator Kit, Electra 2004 (Old Type)

1

LTD

1

597404

Trafficator Kit LH & RH - Clear Lens (5S)

1

New Type > 2009

1

Trafficator Kit LH&RH(Amber Lens)

1

1 2 3 4 5 6 7

15

111798 112154

597235

597035 112153

16 888317

597236

LTD

597106

1

1

1 1

1

01-15 GENERAL KITS I 1

801056-500cc 801216-Mac.

801021

2

26

3

801035

4 145865/A 143303/C 146058/A

801022 801057-500cc 801217-Mac. 141136 (20 Nos)

7

801036 TB- 521056/A

141135 (20 Nos)

5

9

10 110970/B (2 Nos)

586061/A

150324/A (2 Nos)

110349 (40 Nos)

11

150324/A (2 Nos)

140373 (14 Nos)

140372/B (2 Nos)

112011 - 350 145556/A - 350 (‘O’ Ring) 112212 - 500, 535

110349 (40 Nos)

140388

143885 (40 Nos)

13

124334/3

14

888119

143195

143347 144353

19

560502/E (20 Nos)

141113/1

110292/C

15

145553/B

550131/A 144524/C

801479

145339/A-350 111189-500

143885 (40 Nos)

12 143331 143347

144353

144152 145406/A

17

16

110349 (40 Nos)

145193

18

110349 (40 Nos) 560519/E (20 Nos)

20

597404 - Trafficator Kit LH&RH (Clear Lens)

21

888317 - Trafficator Kit LH&RH(Amber Lens)

22

Sticker Kit, Electra 597350 - Dark Silver 597352 - Magic Black 597353 - Rivera Red

23

586046/A

24

142860 142863

593076/C 580310/A 586028/A

Rear Brake Rod Kit (LH Type)

145192

143331 Alt.No. 145410/A 145192

145193

110293/2

143792 (20 Nos)

143789 (20 Nos)

144354 Alt. No. 210776

550132/C 145357/A 145346/A

143790 (20 Nos)

142176 (20 Nos)

6

142175/3 (20 Nos)

141131 (20 Nos)

145865/A

8

143792 (20 Nos)

141132 (20 Nos)

Main Stand and Spindle Kit Std, Electra

888302 (Std) 888303 (TCI KS) 888304 (TCI ES)

586054/A

586040/A 140302/3

888305 - Brake shoe pin and nut kit (Metric)

1 42

86 2

142864 142861 142900/B - Link Rod assy. kit front wheel drum

01-15 GENERAL KITS I Key No.

Part Numbers New 597352

Description

27

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Sticker Set, Electra 2004 M. Black

1

1

Sticker Set, Electra 2004 R. Red

1

1

Sticker Set, Electra 2004 Dark Silver

1

1

18

Rear Brake Rod Kit (RH Type)

1

1

19

Rear Brake Rod Kit (LH Type)

1

1

Main Stand and Spindle Kit (Std)

1

1

Main Stand and Spindle Kit (Electra)

1

1

Main Cable harness and Tail Light Wire Kit (Std)

1

SPM / 014

1

21 888303

Main Cable harness and Tail Light Wire Kit (TCI, KS)

1

SPM / 014

1

888304

Main Cable harness and Tail Light Wire Kit (TCI, ES)

1

SPM / 014

1

22 888319

RMG Stud, Hex. nut and washer faced nut kit

1

1

23 888305

Brake shoe pin and nut kit (Metric)

1

1

24 142900/B

Link Rod assy. kit front wheel drum

1

1

17 597353 597350

20 888302

01-20 GENERAL KITS II 1

145713/B 550520/A 560131/C 143312/A

143312/A

144323/A

28

144468/B (4 Nos)

143357 521264/A

145298/B

140652 (4 Nos) LH 145980/D

RH 143358 521265/A

LH 145298/B

145408/D

143323/A

145408/D

540117/A

144583/F

144582/E (2 Nos)

521131/B

140470 (4 Nos) 521132/B

801063P

140201 (38 Nos)

144581/F RH

110385

112183 - 350 111264 - Elec (2 Nos)

801078 809004

143450 Alt.No.144373

842007 839007

143448 Alt.No.144375

866037 843035 850002 836088 801315

826019 836040 842003

110384

801081 809005 866038 843037 850004 836090 801316

145794/A

801064P 801048

706017 836039 842001

500458 Front Stay

801047

145446/A (2 Nos)

540118/A 112185 - 350 112187 - 350 111265/D - Elec 111266 - Elec (2 Nos) (2 Nos) Centre Rear Stay Stay

145793/A

826016 836038 842002

500457

110498 143451 Alt.No.144374

143348 145374/A

110499 143332

540098/B 801025

143333 801026

143349

143449 Alt.No.144376 145373/A 839002

839001

143431

141093 140129

145476/A

540097/B 143432

110572

110574

145475/A

01-20 GENERAL KITS II Key No. 1

Part Numbers New

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

597113

Control Cable Kit

1

1

597158

Control Cable Kit with Speedo Cable

1

1

597375

Control Cable Kit Electra 2004

1

1

Control Cable Kit Bu. 500

1

1

Control Cable Kit Lightning

1

1

Control Cable Kit Machismo (VOM) drum

1

1

Control Cable Kit Thunderbird, Drum

1

1

Control Cable Kit Thunderbird, Disc

1

1

597117

Mirror Set

1

1

597382

Mirror Set (Thunderbird)

1

1

597372

Mirror Set (Electra 2004)

1

1

144294

Front Fork Oil Seal Kit (Set of 2)

1

1

597203

Front Fork Oil Seal Kit (Set of 4)

1

1

Ball Race Kit with cover

1

1

597385

4

Qty.

Old

2

3

Description

29

5

597204

6

597119

Head Lamp Holder Set - Kit

1

1

7

144339

Petrol Tank Motiff Kit

1

1

597097

Front Mudguard Stay Kit, Black

1

1

597104

Front Mudguard Stay Kit, Plated

1

1

597163

Front Mudguard Stay Kit, Plated (Electra)

1

1

Front Mudguard Stay Kit, Athena Grey

1

597122

Mudguard Carrier Set

1

1

597257

Mudguard Carrier Set

1

1

Mudguard Carrier Set

1

597256

1

Mudguard Set, Black / Red

1

597124

1

Mudguard Set, Burgandy/Sandalwood

1

597125

1

8

9

10

597010

597102

1

01-20 GENERAL KITS II 1

145713/B 550520/A 560131/C 143312/A

143312/A

144323/A

30

144468/B (4 Nos)

143357 521264/A

145298/B

140652 (4 Nos) LH 145980/D

RH 143358 521265/A

LH 145298/B

145408/D

143323/A

145408/D

540117/A

144583/F

144582/E (2 Nos)

521131/B

140470 (4 Nos) 521132/B

801063P

140201 (38 Nos)

144581/F RH

110385

112183 - 350 111264 - Elec (2 Nos)

801078 809004

143450 Alt.No.144373

842007 839007

143448 Alt.No.144375

866037 843035 850002 836088 801315

826019 836040 842003

110384

801081 809005 866038 843037 850004 836090 801316

145794/A

801064P 801048

706017 836039 842001

500458 Front Stay

801047

145446/A (2 Nos)

540118/A 112185 - 350 112187 - 350 111265/D - Elec 111266 - Elec (2 Nos) (2 Nos) Centre Rear Stay Stay

145793/A

826016 836038 842002

500457

110498 143451 Alt.No.144374

143348 145374/A

110499 143332

540098/B 801025

143333 801026

143349

143449 Alt.No.144376 145373/A 839002

839001

143431

141093 140129

145476/A

540097/B 143432

110572

110574

145475/A

01-20 GENERAL KITS II Key No.

Part Numbers New

Description

31

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Tool Box Set, Black / Red

1

597123

1

Tool Box Set, Electra 2004 M. Black

1

LTD

1

Tool Box Set, Electra 2004 Dark Silver

1

LTD

1

597342

Tool Box Set, Electra 2004 R. Red

1

LTD

1

597341

Tool Box Set, Bullet Black

1

1

597115

Tool Box Sticker Set / Kit

1

1

597120

Tool Box Sticker Kit

1

Tool Box Sticker Kit

1

1

Tool Box Sticker Kit

1

1

Sticker, Silver - Old Type

1

597150

1

Sticker, Rivera Red - Old Type

1

597151

1

Sticker, Amazon Blue - Old Type

1

597152

1

Painted Parts Kit, Rivera Red

1

597153

1

Painted Parts Kit, Silver

1

597154

1

Painted Parts Kit, Amazon Blue

1

597155

1

Painted Parts Kit, Black

1

597198

1

15

Trafficator Kit (Square Type)

1

143160

1

16 597118

Trafficator Bracket Kit (Old Type)

1

17

Hand Lever Bracket Kit

1

597253

1

18

Hand Lever Kit

1

597254

1

19

Petrol Tank Panel Kit

1

597255

1

20 597258

Knee Grip Kit

1

1

21 597260

Front Engine Plate Kit (500cc)

1

1

22 597176

Helmet Lock Assy. with Two Keys Kit

1

1

597345 11 597343

12

13

14

LTD

1

1

01-25 GENERAL KITS III 1

2

888048 - Fr. Wheel Tyre & Tube 3.25 X 19” (Bu.350&Elec)

7

8

597247 560550/A 112078/B 560549/A 112078/B 147345/A 560545/A 560506 586036/A 140147 560502/E 560519/E

888049 - Rear Tyre & Tube Kit (3.25X19”) 888053 - (3.50X19”)

560546/A 142258 141051 560516/A 560559/A 560510 560530/D 597273 147652/B 110349

13

560567 - Piston Sub Assy. (P) (Master Cyl. Front)

14

32

3

4

5

6

597243 560550/A 112078/B 593038/D 112078/B 147726/B 560545/A 560546/A 586036/A 140147 560502/E

560519/E 142258 141051 560516/A 586032/A 147866/A 560530/D 597273 147652/B 110349

144296 - Bearing Kit Rear Wheel

144295 - Bearing Kit Front Wheel

9

10

11

888248 - Rubber Spacer, Bush and Cover Tube Long Kit, Black

888116 - Front Mudguard Extension and Clip Kit

15

16

17

18

419001 - Seat Sub Assy. with Pillion Holder

888099 - Bolt, Washer & Nut Kit, Rear Shocks LH

888098 - Bolt, Washer & Nut Kit, Rear Shocks RH

888080 - Bearing, ‘O’ Ring & Seal Kit Rear Wheel Drum

21

22

23

24

597128 - Cap Assy Fuel Tank with Key.

597127 - Tool Box Lock LH & RH with keys

597129 - Steering Lock Assy. with keys (W/O Barrel Body)

597132 - Battery Cover Lock with keys

888121 - Rubber Spacer, Bush and Cover Tube Short Kit (Plating)

140370 - Brake shoe assembly (Rivet type) Qty. 2 Nos.

12

145882/A 593005/A 140129

140191/2

140147 597164 - Front stay Fasteners Kit

19

597273 - Front Hub Sub Kit Disc Brake Powder Coated (Elec)

20

560212/A - Battery Carrier Assy. 597130 - Ignition Switch Assy. with keys with Cover - Black

01-25 GENERAL KITS III Key No. 1

Part Numbers New

Description

33

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

888048

Front Tyre & Tube Kit 3.25 x 19”

1

SPM / 003

1

888049

RearTyre & Tube Kit 3.25 x 19”

1

SPM / 003

1

888053

RearTyre & Tube Kit 3.50 x 19”

1

SPM / 003

1

3

144296

Bearing Kit Rear Wheel

1

1

4

144295

Bearing Kit Front Wheel

1

1

5

597243

Disc Brake Kit (with Disc Plate)

1

6

140370

Brake Shoe, Rivet with Linings Kit (Dia 6”)

2

7

597247

Disc Brake Kit Lightning

1

8

560567

Piston Sub Assy. (P) (Master Cyl. Front)

1

1

9

888121

Rubber Spacer, Bush and Cover Tube Short Kit (Plating)

1

1

10 888248

Rubber Spacer, Bush and Cover Tube Long Kit, Black

1

1

11 888116

Front Mudguard Extension and Clip Kit

1

1

12

Side Panel Sticker Kit (Thunderbird)

1

1

13 597164

Front stay fasteners kit

1

1

14 597273

Front hub sub kit - Disc brake (Powder coated)

1

1

15 419001

Seat Sub Assy. with Pillion Holder

1

1

16 888099

Bolt, Washer & Nut Kit, Rear Shocks LH

1

1

17 888098

Bolt, Washer & Nut Kit, Rear Shocks RH

1

1

18 888080

Bearing, ‘O’ Ring & Seal Kit - Rear Wheel Drum

1

1

19 560212/A

Battery Carrier Assy. with Cover - Black (ES)

1

1

20 597130

Ignition Switch Assy. with keys

1

1

21 597128

Cap Assy Fuel Tank with Key.

1

1

22 597127

Tool Box Lock LH & RH with keys

1

1

23 597129

Steering Lock Assy. with keys (W/O Barrel Body)

1

1

24 597132

Battery Cover Lock with keys

1

1

2

Retro Disc brake

1 2

Retro Disc brake

1

01-30 GENERAL KITS IV 1

2

34

3

4

145556/a

145193 145192 597184 - Side stand kit, Electra 4S 111810

7

597207 - Hand grip set

8

521067/B (2 Nos.)

140306 140306

110267

801479

597275 - Chain and Sprocket Kit (‘O’ Ring chain) (16T)

9

521108/C

521109/E

For all items Qty. 2 Nos. 141414 110143 140184 140185/B 141428 143898/A 143899/2

141417/A 140219 124346 141421 140186 144601 144846/A

6 124340

10

11

12

140147 (2 Nos.)

586014/A

112163 597363 - Cover tube kit

597384 - Side decor kit

13

14

15

16

888118 - Front W heel Bearing and Seal Kit - Disc

888198 - Side Panel Grommet Washer and Bolt Repair Kit

141121/B 141105/C 593143/B 586009/A 141108/A 141119/C 141115/C

17

560679/A

586070/A

560503/1

597348 - Fork end set Disc

147501/A

593038/D

560508/1

(Drum Type) 597346 - Fork end set with oil seal

597354 - Chain stay stud kit

888096 - Caliper Piston Seal Kit Front Disc - P

124338

597340 - Fork spring stud kit

111201

111810

5

888205 888206

141130/B 586010/A 586011/A 141109/1 141113/1 593142/B 586012/A

147270/A

560633 (2 Nos.)

560632

01-30 GENERAL KITS IV Key No.

Part Numbers New

Description

35

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

597184

Side stand kit, Electra 4S

1

1

2

597207

Hand grip set

1

1

3

597275

Chain and Sprocket Kit (‘O’ Ring chain) (16T)

1

1

4

597340

Fork spring stud kit

1

1

5

597346

Fork end set with oil seal (Drum)

1

1

6

597348

Fork end set Disc (Thunderbird)

1

1

7

597354

Chain stay stud kit

1

1

8

597363

Cover tube kit (T1)

1

1

9

597384

Side decor kit

1

1

10 112162

Silencer assy with bracket

1

11 597391

Rear Wheel Axle Kit

1

1

12 888082

Clutch Switch Repair Kit

1

1

13 888096

Caliper Seal & Piston Kit (P)

1

1

14 888097

Front Wheel Spindle Kit - Disc

1

1

15 888118

Front Wheel Bearing and Seal Kit - Disc

1

1

16 888198

Side Panel Grommet Washer and Bolt Repair Kit

1

1

888205

Crash Guard Kit Assembly with Plating

1

Applicable for Offset Front Fork Models

1

888206

Crash Guard Kit Assembly with Black Powder Coating

1

For Bu. 350, Electra & Other Retired Models

1

17

Before Nov 2001, SB-021, 188, 199

1

02-10 ENGINE

36

5 4

3

2

1

6

7

8

02-10 ENGINE Key No.

Part Numbers New

37

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

390083

20W50 API SL Engine Oil 210 Ltrs.

-

SPC / 001

1

2

390084

20W50 API SL Engine Oil 50 Ltrs.

-

SPC / 001

1

3

390085

20W50 API SL Engine Oil 2.5 Ltrs.

1

Recommended for Replacement

8

4

390086

20W50 API SL Engine Oil 1 Ltr.

1

For TOP-UP purpose

20

Engine with clutch and gearbox 350 Std

1

111282M

1

Engine 350.16 (Heavy Crank), Std

1

Engine with clutch and gearbox

1

500232

1

Engine with clutch and gearbox, CDI System

1

146086, SB-288

1

Engine with clutch and gearbox, TCI ES

1

146540

1

Engine with clutch and gearbox - Electra - 5SP/KS TCI

1

146776

1

Engine with clutch and gearbox - ELECTRA ES/5SP

1

146777

1

Engine with clutch and gearbox (Inches, Old oil circuit)

1

Before July 2002, 500130

1

Engine with clutch and gearbox (Metric, New oil circuit)

1

After July 2002, 500134

1

Engine with clutch and gearbox 500cc

1

112171

1

Engine 500cc ES LCl

1

146538, SB-349

1

Engine 500.1 Lightning with clutch and gearbox

1

144231

1

Engine 535.1 Lightning with clutch and gearbox

1

144235C

1

Engine 350.2 AVL with 5 Speed (OCC)

1

500132

Engine with clutch and gearbox

1

144235EC

1

Engine with clutch and gearbox - ES

1

500137

1

Engine with clutch and gearbox - KS

1

500138

1

Engine with clutch and gearbox

1

500237

1

Engine with clutch and gearbox

1

510137

1

Engine 350.15 TCI HC

1

146412

1

146092

5

1

02-10 ENGINE

38

5 4

3

2

1

6

7

8

02-10 ENGINE Key No.

Part Numbers New

Description

Qty.

Old

6

510250H

7

39 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Engine (less Alternator, Dist.and Carb)

1

110058

1

Engine (less Alternator, Dist.and Carb)

1

146871H, SB-362

1

Engine (less Alternator, Dist.and Carb)

1

146873H, SB-362

1

Engine (less Alternator, Dist.and Carb)

1

146874H, SB-362

1

Engine (less Alternator, Dist.and Carb)

1

500232H, SB-362

1

Engine (less Alternator, Dist.and Carb), CDI System

1

146086H

1

Engine (less Alternator, Dist.and Carb)

1

146540H

1

Engine (less Alternator, Dist.and Carb)

1

146776H

1

Engine (less Alternator, Dist.and Carb)

1

146777H

1

Engine (less Alternator and Carb) (Inches, Old oil circuit)

1

500130H

1

Engine (less Alternator and Carb) (Metric, New oil circuit)

1

500134H

1

Engine 500cc without gear box, clutch, ALT D/B & Carburetor 1

142185

1

Engine 535cc without carburetor, Distributor, G.Box & Clutch 1

145015

1

Engine (less Alternator, Dist.and Carb)

1

145015ES

1

Engine (less Alternator, Dist.and Carb)

1

500137H

1

Engine (less Alternator, Dist.and Carb)

1

500138H

1

Engine (less Alternator, Dist.and Carb)

1

500139

1

Engine (less Alternator, Dist.and Carb)

1

510139

1

Engine A350.26 LB ES Machismo with Black Cylinder

1

801550

Engine A500 MAC ES 5SG- with Black Cylinder Barrel

1

801551

111859C

111859

Crank case with flywheel assy.(Inches) - 350cc CDI

1

Before June 2001

1

145350

144713

Crank case with flywheel assy.(Metric) Applicable for oil seal bore - 350cc

1

SB - 159, SB - 334, After June 2001

1

146613

Crank case with flywheel assy.(Metric) - (Std 350)

1

SB - 334

1

560627/A

Crank case with flywheel assy

1

1

146786/A

Crank case with flywheel assy, 350cc 5SP/KS - Elec 2005

1

1

560653/A

Crank case with flywheel assy

1

1

02-10 ENGINE

40

5 4

3

2

1

6

7

8

02-10 ENGINE Key No.

Part Numbers New

41

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Crank case with flywheel assy (Inches, Old oil circuit)

1

500141/A, SB-218, SB-220, < July 2002

1

Crank case with flywheel assy (Metric, New oil circuit)

1

500169, SB-218, SB-220, > July 2002

1

Crank case with flywheel assy. 5 Speed - OCC

1

500154, SB-380

Crank case with flywheel assy

1

560668, SB-380

Crank case with flywheel assy

1

560602/A

Crank case with flywheel assy 500cc

1

142964

Crank case with flywheel assy

1

142964W

Crank case with flywheel assy 535cc

1

144560

Crank case with flywheel assy

1

SB-380

1

Crank case with flywheel assy

1

521281

1

500264

Crank case assy (Lean Burn 350 KS) - W flywheel

1

SB - 380

1

146898

Crank case assy 350cc with Heavy Crank

1

SB - 374

1

146902

Crank case assy 350cc TCI 4s/ks

1

SB - 373

1

146903/A

Crank Case Set Assy. 350cc ELE 2005 without flywheel

1

SB - 373

1

560660

Crank Case Assy 350cc TCI ES 4SP SKRSEAL

1

SB - 372

1

Half Engine Assy AVL - 5 SPeed (OCC)

1

500132H

Crank case without flywheel assy.(Inches)

1

111858, Before June 2001

Crank case without flywheel assy.(Metric) - 350cc Applicable for oil seal bore

1

After June ‘01 SB-SB-159, 252, 284,

1

Crank case without flywheel assy

1

145440/D, SB-252, CDI System

1

Crank case without flywheel assy. 350cc TCI 5S - KS

1

Crank case without flywheel assy

1

560202/B, SB-327, 372

1

Crank case without flywheel assy

1

SB - 372

1

500150

7 560628/A

144428 145351/B 144948 8 146907/A 146906 560661/A

1

02-10 ENGINE

42

5 4

3

2

1

6

7

8

02-10 ENGINE Key No.

Part Numbers New

43

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Crank case without flywheel assy, 350cc TCI 5S - KS

1

146787/B

Crank case without flywheel assy

1

560654/B

500142/F Crank case without flywheel assy. (Inches. Old oil circuit)

1

SB-172, SB-214 Alt. No. 813026 Before July 2002,

1

Crank case without flywheel assy. (Metric, New oil circuit)

1

SB - 252, SB - 296, 500170/D, After July 2002

1

Crank case without flywheel assy

1

560669/A

1

560041/C

Crank case without flywheel assy

1

144487

Crank case without flywheel assy (Inches)

1

Before July 2002

1

144487

Crank case without flywheel assy (Inches)

1

144560, Before July 2002

1

144900

Crank case without flywheel assy (Metric) 500cc

1

SB-138,215,223,224,252, 144946/4, AfterJuly 2002

1

Crank case without flywheel assy (Inches)

1

144560EC, Before July 2002

1

Crank case without flywheel assy (Metric)

1

560122/A, SB-223,224, > July ‘02

1

Crank case without flywheel assy

1

560629/A, SB-380

Crank case without flywheel assy

1

SB-214, SB-252, 500155/H

Crank case set assy. heavy crank

1

146899/A

Crank case set assembly 350cc TCI - ES (5 Speed)

1

560665/A

500143/A

8

813031

1

1

1

1

02-15 CRANK CASE RH & LH

44

18

20

9

19 18 17

6 8

35

15

5

7

31 29

36 37

31 29

16 38

4

3

4

29 31

21 27 29 34

A1, A2 & A3 38 15

Key Nos. Qty 2 Nos. 14, 15 & 38 A4

31 29

14 12 13

Key Nos. 8 & 10

22

1

14

12 11

33 30 26

29 31

31 29

10

28

33 30 29

29 31 32 29 24 31 29

23

33

25

29 2

31 29 31

22

30 33 29 31

02-15 CRANK CASE RH & LH Key No.

Part Numbers New

Description

45

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

A1 597400

Cam Spindle Kit ECS

1

1

A2 597401

Cam Spindle Kit ECS (0.1mm Oversize)

1

1

A3

Cam Spindle Kit ECS (0.2mm Oversize)

1

1

A4 597116

Bearing Set

1

1

Hex bolt M8 x 110

3

560053

Hex Head bolt M8 x 118

1

145772/A, SB-231, SB-252, After Oct 2002

1

586004/A 142182

Hexagonal Nylock Nut M8 x 9.5

8

Before Oct 2002

50

586004/A 142182

Hexagonal Nylock Nut M8 x 9.5

4

After Oct 2002

50

3

111865/3

Oil seal - Crank case

1

SPM / 012

4

4

110037/3

Circlip

2

5

110050

Ball Bearing

1

SPM / 012

1

6

146261/A 110052/B Distance piece, outer

1

SB - 308

1

110054/B

Distance piece, inner

1

Distance piece, inner

1

110056/B

Distance piece, inner

1

111887

Roller Bearing - NU 305

1

570898/A

NU 305 ECP Cylindrical roller bearing

1

144618

Crankcase Gasket 350cc

1

SB - 372

146858/A

Gasket (0.5mm thick)

1

SB - 372

1

550242/A

Gasket - Crankcase Joint

1

SB - 380

1

144643

Gasket - Crankcase Joint 500cc

1

550154/B

Gasket

1

SB - 347

1

142497

Bearing NU 205 R

1

SB - 019

1

Bearing NU 205 R C4 NA

1

500121

1

Filter Plug (Inches)

2

SB-138, Before Jan 2000

2

SB-205, After Jan 2000

1

2

7

8

9

10 11

500947

140052

144944/A 500620/C Oil feed return filter assembly 9/16” BSF Thread (Metric)

10

1 500947/B

1 5

SB - 604

1 1

1

1

02-15 CRANK CASE RH & LH

46

18

20

9

19 18 17

6 8

35

15

5

7

31 29

36 37

31 29

16 38

4

3

4

29 31

21 27 29 34

A1, A2 & A3 38 15

Key Nos. Qty 2 Nos. 14, 15 & 38 A4

31 29

14 12 13

Key Nos. 8 & 10

22

1

14

12 11

33 30 26

29 31

31 29

10

28

33 30 29

29 31 32 29 24 31 29

23

33

25

29 2

31 29 31

22

30 33 29 31

02-15 CRANK CASE RH & LH Key No.

Part Numbers New

Description

Remarks

MOQ

SB - 205

Drain Plug (Inches)

1

500140, SB-205, Before Dec 2001

144943/B

Drain Plug (Metric)

1

SB-138, After Dec 2001 10

140063

Cam Spindle, Standard

2

SB - 334

2

146609/A

Cam Spindle, Standard

2

SB - 334

2

500440/C

Cam Spindle, Standard

2

SB - 273, 333, 335

2

Cam Spindle, Standard

2

500403

Cam Spindle, 0.003" Oversize

2

Ref. A3

Cam Spindle, 0.1 mm Oversize

2

SB-334, 146622/A

Cam Spindle, 0.1 mm Oversize

2

500424

500443/A

Cam Spindle, 0.1 mm Oversize

2

SB - 273, 333, 335

140949

Cam Spindle, 0.006" Oversize

2

Cam Spindle, 0.2 mm Oversize

2

146632/A, SB-334

Cam Spindle, 0.2 mm Oversize

2

500425

500449/A

Cam Spindle, 0.2 mm Oversize

2

SB - 273, 333, 335

1

500441/B

Sleeve (Eccentric)

2

SB - 273, 335

1

140064/B

Idler Spindle, Standard

2

Idler Spindle, 0.003" Oversize

2

140923

Idler Spindle, 0.006" Oversize

2

141923

140776/C

Collar - Oil Filler

1

145844/A

Collar - Oil Filler

1

140061/C

Tappet

2

1

500404/D

Tappet

2

2

140062/B

Tappet Guide, Standard

2

1

Tappet Guide, Standard

2

1

Tappet Guide, 0.003" Oversize

2

140922 14

17

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

3

13

16

Qty.

Old

12 144846/A 500122/B Washer

15

47

18 500402/F 500405

14

2 1

1

`

SB - 245, 304, Alt. No.145844/A

2

SB-245,327, CDI Sys.

140924

02-15 CRANK CASE RH & LH

48

18

20

9

19 18 17

6 8

35

15

5

7

31 29

36 37

31 29

16 38

4

3

4

29 31

21 27 29 34

A1, A2 & A3 38 15

Key Nos. Qty 2 Nos. 14, 15 & 38 A4

31 29

14 12 13

Key Nos. 8 & 10

22

1

14

12 11

33 30 26

29 31

31 29

10

28

33 30 29

29 31 32 29 24 31 29

23

33

25

29 2

31 29 31

22

30 33 29 31

02-15 CRANK CASE RH & LH Key No.

Part Numbers New

Description

49

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

19 500501/C

Sleeve, Lifter

1

2

20 500502/B

Circlip, Tappet

1

100

Stud (Inches)

1

21 560027/A

Stud M8*55

1

145874/A

Flange bolt

1

141056

Stud

4

141054

22

25

2

141055

Stud, M8 x 114

2

Before Oct 2002

Hex. Head bolt M8 x 113

2

145771/A, SB-231, After Oct 2002

5

586001/A 145879/A Flange bolt

2

5

111864/B

Stud, Dowel (Small)

1

1

500124/A

Stud, Dowel (Small)

1

1

140081

Stud, 1/4"X6-3/4" Crank case joint (Inches)

2

Before July 2002 SB-213,214,215,224

145117/A

Stud, Crank case joint (Metric)

2

After July 2002 SB-213,214,215,224

Stud, 1/4 X 6-3/4" Crank case joint (Inches)

1

140082, SB-213, SB-214, 224, < July ‘02

145118/A

Stud, Crank case joint (Metric)

1

After July 2002 SB-213, 214, 224,

140078

Stud, 5/16"CEI X 3-11 Crank case joint (Inches)

4

Before July 2002 SB-213, 214, 215

145116/A

Stud, Crank case joint (Metric)

4

After July 2002 SB-213, 214, 224,

111863/C

Stud, Dowel (big)

1

1

Stud M8*55

1

1

Stud, Dowel (big)

1

5

26

27

SB-231, < Oct ‘02

593060/C 145878/A Flange bolt

23

24

SB - 252

28 560027/A 500125/B

5

5

5

02-15 CRANK CASE RH & LH

50

18

20

9

19 18 17

6 8

35

15

5

7

31 29

36 37

31 29

16 38

4

3

4

29 31

21 27 29 34

A1, A2 & A3 38 15

Key Nos. Qty 2 Nos. 14, 15 & 38 A4

31 29

14 12 13

Key Nos. 8 & 10

22

1

14

12 11

33 30 26

29 31

31 29

10

28

33 30 29

29 31 32 29 24 31 29

23

33

25

29 2

31 29 31

22

30 33 29 31

02-15 CRANK CASE RH & LH Key No.

Part Numbers New

Description

51

Qty.

Old

Remarks SB-687

MOQ 50

Plain Washer, M8

16

586036/A 140080/2 Plain Washer, M8

12

140083

6

< July 2002, SB-213,214,215,224

586032/A 141061/1 Washer (Metric)

6

SB-687, After July 2002 50

141051

Nut

12

SB - 252

40

141051

Nut

4

SB - 252

40

586005/A 145867/A Flange nut

5

SB - 687

30

586004/A 142182

Hexagonal Nylock Nut M8 x 9.5

4

SB - 687

30

Hex Head bolt M8 x 123

1

145773/A, SB-231, SB-252, After Oct 2002

1

Nut (Inches)

6

SB-213, 214, 215, 224 100 Before July 2002

Hexagonal Nut M6 x 1 (Metric)

6

SB - 252, SB - 687

145866/A

Flange nut

8

140079/5

Hex. Nut, 5/16 CEI

4

SB-215, 687, < July ‘02

50

141051

Nut (Metric)

4

SB-252 After July 2002

40

1

SB-213,224, < July ‘02

20

Stud, Cylinder base (Metric)

1

SB-213,215,224, > July ‘02 20

Stud, Cylinder base

1

500105/A

Oil union (Inches)

1

SB-213,214,215,224 Before July 2002

10

Oil union (Metric)

1

Before Dec 2002

5

Oil union (Use with Part No. 500628/A, Oil Pipe Assy.)

1

SB-244, After Dec 2002 6

37 140299

Washer, Fibre

1

After Dec 2002

40

38 500442/C

Nut

2

SB-273, 335

1

29 30

31

140080/2

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Washer Plain (Inches)

32 140056/3 140056 33 586029/A 141060

34

110079 35 145103/A 140122 36 145120/B 500631/A

110079/3 Barrel Base Stud, 1/4"CEI x 7/8"

50 50

40 20

02-20 CRANK CASE FITTING

52

3 12

1 2

4

29

5

10 11 9

30

6

6

28

1 26

27

12 11

7 7 8

25 CI Engine

23

24

8

13 17

5

1

16 15 14

15 18 17

16

20 22

21

19

14

LB Engine

02-20 CRANK CASE FITTING Key No.

Part Numbers New

Description

53

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Stud, Cylinder head (Inches)

4

145125, Before July 2002

1

145105/A

Stud, Cylinder head M8 x 146

4

SB-213, 215, 224 After July 2002

4

500104/D

Stud, Cylinder head

5

SB - 685

2

Stud, 5/16" CEI X 5 Cylinder head (Inches)

1

141788, SB-213, SB-215,224, < July ‘02

6

140125

Stud, Cylinder head (Inches)

1

SB-213, 215, 224

6

145108/B

Stud, Cylinder head (Metric)

1

SB-213, 215, 224 After July 2002

6

3

144012

Clamp, Breather pipe

1

SB - 284

1

4

143843/C

Grommet, Breather pipe

1

20

140167/C

Breather pipe

1

SB-284,Alt.No.500126/D 10 Before Sept 2001 SPM / 005

560156/B 560156/A Breather pipe (Noises Norms)

1

After Sept 2001

1

500127

Breather pipe (Old Oil circuit)

1

Before July 2002

1

500126/B

Breather pipe (Bend short) (New Oil circuit) L300 x OD 14

1

SB-284, After July 2002 1

500128/B

Breather pipe (Bend)

1

1

140573/B

Clip, Breather pipe

1

SB-284, 140570

40

146927/A

Clip, Breather pipe

1

SB - 403, 408

40

146477/A

Clip for Crankcase D/S

1

40

146478/A

Clip for Crankcase Breather Box

1

40

146882/A

Hose Clip Large

1

110202/3

Stud, Gear box fixing top

2

8

110202/3

Stud, Gear box fixing top

4

8

140291

Stud, Gear box fixing bottom

2

5

1

2

5

6

7 8

SB - 687

40

02-20 CRANK CASE FITTING

54

3 12

1 2

4

29

5

10 11 9

30

6

6

28

1 26

27

12 11

7 7 8

25 CI Engine

23

24

8

13 17

5

1

16 15 14

15 18 17

16

20 22

21

19

14

LB Engine

02-20 CRANK CASE FITTING Part Numbers

Key No.

New

9

140027/3

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Washer, Fiber

2

40

Bracket, Rear mudguard

1

1

140293

Plain Washer, M10

4

50

586033/A 140293

Plain Washer, M10

4

10 801027 11

Description

55

12 140302/3 586057/A Nut

SB - 687

4

50 50

144391

Stud, Tappet Cover 5/16” (Inch)

1

SB-213,214,215,224 Before July 2002

5

145119/B

Stud, Tappet Cover M8x1.25

1

SB-213,214,215,224 After July 2002

5

146845/B

Gasket, Tappet cover

1

SB-372, 379, 435

5

144619

Tappet Cover / Door Gasket

1

SB-372, 379

5

14 500333/A

Gasket, Tappet cover / Door 350cc

1

SB-380, 442

5

500430/A

Tappet Cover Gasket (CAF MTRL)

1

SB-380

5

510253/B

Gasket, Tappet cover

1

1

141666/A

Tappet cover (door)

1

2

15 814010

Tappet cover (door) - Silver

1

1

801510

500411/D Tappet cover (door) - Black

1

Washer, Copper

1

25

Fibre washer

1

25

“O” Ring Tappet cover Nut

1

SB-288, 365, CDI System 14

Nut, Tappet cover

1

10

Nut, Tappet cover

1

SB-288,365,381,CDI Sys. 10

Oil seal, Timing side

1

SB - 159, SPM / 012

5

500335/A

Decompressor shaft

1

SB - 442

1

500500/F

Decompressor shaft

1

SB - 346, 442

1

“O” Ring, Decompressor shaft

1

13

144600/A 16 140155 146031/A 17

145233 146030/C

18 141545 19

20 500507/A

144392

SB - 489

1

100

02-20 CRANK CASE FITTING

56

3 12

1 2

4

29

5

10 11 9

30

6

6

28

1 26

27

12 11

7 7 8

25 CI Engine

23

24

8

13 17

5

1

16 15 14

15 18 17

16

20 22

21

19

14

LB Engine

02-20 CRANK CASE FITTING Key No.

Part Numbers New

Description

57

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

21 500503/B

Lever, Decompressor

1

1

22 500505

Circlip, Decompressor

1

50

146438/D

Adopter, Breather Return

1

SB - 330, 384

1

146275/B

Nipple - CR.CASE

1

SB - 403

5

Non return valve Pipe, Short

1

SB - 402

1

“O” Ring

1

SB-172, SB-327, 500161/A, Before Mar 2002

30

145843/A

“O” Ring

1

SB-245, 304 CDI Sys.

146459/A

“O” Ring dip stick

1

SB - 327, 425

20

500160/A

Dip stick, nylon knob

1

SB-172, Before Mar ‘02

1

26 500190/B 146422/C

Dip stick Assy.

1

SB-245,304,327, CDI Sys. 1

Dip stick

1

2

27 144846/A

Copper washer

1

For Mach after July 2002

14

146438/D

Adaptor (Breather Return)

1

SB - 398

10

500110/E

Adaptor (Breather Return)

1

For Mach after July 2002

5

29 140124/3

Oil Filler cap with ‘O’ Ring (No Thread) - Dip Stick

1

SB-172,203,245,304

1

30 146333/A

Clip

1

SB - 384

20

23

24 147025/A

25

28

02-25 CRANK SHAFT ASSEMBLY

58

CI

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

All Except 4, 11 & 21

17, 18, 19 & 20

5, 7, 8, 9, (Qty. 2 Nos. 3 & 4)

7

4 9

6

8 5

4

2

3 1 12 22

21 10

3

15

2

10

13 11

LB A4

14 16

Key Nos. 23, 24 & 27

17 19 18

20

A1

29 27 28

25

23

26 25 24

28

THUNDERBIRD, MACHISMO

02-25 CRANK SHAFT ASSEMBLY Key No.

Part Numbers New

Description

59

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Crank shaft Assy. (Flywheel Assy.)

1

SB-137, 111867, Before July 2002

Crank shaft Assy. (Flywheel Assy. 350CC - PRV)

1

SB-159, 145353/B, After July 2002

502052/A

Crank shaft Assy. (Flywheel Assy.)

1

SB-288, CDI System

146413/A

Crank shaft Assy. (Flywheel Assy.) Heavy crank TCI

1

1

145946/A

Heavy Crank shaft Assy. (Flywheel Assy.)

1

1

Crank shaft Assy. (Flywheel Assy.)

1

Crank shaft Assy. (Flywheel Assy.)

1

Crank shaft Assy. (Flywheel Assy.)

1

141548, < July ‘02

Crank shaft Assy. (Flywheel Assy.) 500 & 535cc, - PRV

1

144693/D, SB-229 After July 2002

Crank shaft Assy. (Flywheel Assy.) 535cc

1

144155

502022/B

Crank shaft Assy. (Flywheel Assy.)

1

1

510229/C

Crank shaft Assy. (Flywheel Assy.)

1

1

146357/A

Fly wheel assy. 500cc E-Start

1

1

502041/A

Crank shaft Assy. (Flywheel Assy.)

1

1

A2

Timing shaft Assembled. (Flywheel Assy.)

1

A3 140626

Connecting Rod Assy. Complete (350cc)

1

A4 888236

Connecting Rod Assy. Kit UCE

1

1

144850/B 140022

Slotted set screw

1

1

2

140015/B

Lock screw, Crank pin 1/4” CEI

2

30

3

140024/B

Nut, Crank pin 7/8” CEI

2

1

4

140023/B

Thrust washer

2

1

5

144850/B 140791

Crank pin with grub screw

1

1

144434/4

Crank pin, Standard

1

1

140921

Crank pin, Oversize

1

1

144688

500229/A A1

6

502057/A

1

1 1

144289/A, SB-229

1

1

1 1

After 2009

1

02-25 CRANK SHAFT ASSEMBLY

60

CI

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

All Except 4, 11 & 21

17, 18, 19 & 20

5, 7, 8, 9, (Qty. 2 Nos. 3 & 4)

7

4 9

6

8 5

4

2

3 1 12 22

21 10

3

15

2

10

13 11

LB A4

14 16

Key Nos. 23, 24 & 27

17 19 18

20

A1

29 27 28 ES

25

23

26 25 24

T1 KS 28

26

THUNDERBIRD, MACHISMO

02-25 CRANK SHAFT ASSEMBLY Key No.

Part Numbers New

Description

61

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

144432/1

Connecting rod assy

1

1

144490/2

Connecting rod assy

1

1

8

140613

Bush, Big end

1

1

9

140020/A

Floating bush, Connecting rod

1

10 140799/C

Washer, Thrust

2

20

140316/4

Key, Alternator

1

14

502070/A

Key, Alternator

1

20

140012/5

Key, Drive shaft

1

18

500217/A

Key, Drive shaft

1

18

111195

Driving shaft, Inches

1

1

111869

Driving shaft, Metric

1

SB - 137

1

145430/B

Driving shaft

1

SB - 194, 196

1

502050/B

Driving shaft - TCI (Refresh Electra)

1

1

502055/A

Driving shaft

1

1

560610/A

Driving shaft

1

1

14 140014

Slotted Hex. Screw, 1/4 screw, Timing shaft nut

1

50

15 140016/B

Lock ring timing shaft

1

50

16 140013/B

Nut, Timing shaft

1

1

17 144288/1

Plug Oil release

1

For 350 & 500, After July‘02

1

18 144143/2

Spring, Oil release

1

For 350 & 500, After July‘02

1

19 144144/1

Ball - Oil release valve

1

For 350 & 500, After July‘02

1

140798

Timing shaft

1

SB-159, Before July ‘02 1

144696/3 144669

Timing shaft - 500cc

1

SB-159, Before July ‘02 1

1

For 350 & 500, After July‘02

7

11 12

13

20

144141/7 144141/4 Timing shaft

SPM / 012

SB - 229 SB - 229 SB - 229

SB - 229

1

1

02-25 CRANK SHAFT ASSEMBLY

62

CI

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

All Except 4, 11 & 21

17, 18, 19 & 20

5, 7, 8, 9, (Qty. 2 Nos. 3 & 4)

7

4 9

6

8 5

4

2

3 1 12 22

21 10

3

15

2

10

13 11

LB A4

14 16

Key Nos. 23, 24 & 27

17 19 18

20

A1

29 27 28 ES

25

23

26 25 24

T1 KS 28

26

THUNDERBIRD, MACHISMO

02-25 CRANK SHAFT ASSEMBLY Key No.

Part Numbers New

Description

63

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

21 140118/6

Key, Timing pinion

1

20

22 140011/4

Key, Timing shaft

1

1

23 570193/B 500208/A Bearing Needle Roller - Connecting Rod

1

1

24 570186/D 500209/D Crank pin

1

After 2009, SB - 665

1

LTD

1

25

500216/B

Thrust washer

2

570187/B

Thrust washer

2

Plug (Cup) Crank pin

2

Yellow colour

10

1

SB-665, After 2009

1

Drive shaft - D/S - T1

1

Old Type

1

Drive shaft - D/S - TCI 350, ES

1

1

Drive shaft - D/S - Thunderbird 05-KS

1

1

Timing shaft - T/S Side

1

1

26 500210/A

27 570185/B 500233/C Connecting rod assy. UCE - New Type 500214F 28 502001/A 502042/A 29 500215/D

1

02-30 PISTON AND RINGS

64

NEW TYPE

OLD TYPE

2

2

A1

1

5 3

3

4 4 5 5 6

02-30 PISTON AND RINGS Key No.

Part Numbers New

Remarks

MOQ

1

3 Rings Type

1

Piston C/W Rings - 350cc

1

SB - 303

1

500240/A 500240

Piston assy with rings - 350cc

1

1

510240/A

Piston assy with rings - A500

1

1

110085

142438

170442

Piston assy 500cc C/W Rings

1

111825

110993

Piston assy with rings - 0.020" O/S

1

Piston assy with rings - 0.020" O/S

1

Piston assy with rings - 0.040" O/S

1

1

147236/A

Piston ring set - Standard (Set of 5 Rings type)

1

1

112052

Piston ring set - Standard (Set of 3 Rings type)

1

SB - 446,

142804

Piston ring set - Standard

1

SB - 049

1

144164/1

Piston ring set - Standard (3 rings type)

1

Top, Middle & Scrapper

1

500241

Piston ring set - Standard

1

1

510241/A

Piston ring set - Standard

1

1

112053

Piston ring set - 0.020" O/S

1

142805

Piston ring set - 0.020" O/S

1

112054

Piston ring set - 0.040" O/S

1

SB - 201

Piston - Standard - 350cc

1

147192/A, SB-446

1

Ref. A1, SB-446

Piston - Standard

1

170400, Ref. Key No. 1

1

Piston - Standard - A500

1

510202/B

1

Piston - Standard

1

500202/1

1

Piston - Standard (87mm 535)

1

144162

Piston - 0.020" O/S (M.P)

1

170406

111826

110994

146366/A Piston - Standard - ovality 350cc 3

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Piston, Pin, Circlip & Ring Set Assembly

110024

2

Qty.

Old

A1 888235

1

Description

65

For 535 engine, use Bu 500 piston and barrel, SB-049

1 1

142935

SB - 201

1

02-30 PISTON AND RINGS

66

NEW TYPE

OLD TYPE

2

2

A1

1

5 3

3

4 4 5 5 6

02-30 PISTON AND RINGS Key No.

4

Part Numbers New

6

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

Gudgeon pin

1

500206/A

Gudgeon pin

1

1

510206/B

Gudgeon pin

1

1

Gudgeon pin

1

170401

Gudgeon pin - 535cc

1

144168

Circlip - Gudgeon pin

2

Ref. A1

Circlip - Gudgeon pin

2

110018

Circlip - Gudgeon pin 20 X 1 DIN 472

2

Circlip - Gudgeon pin - 500cc

2

510207/A

10

Circlip - Gudgeon pin

2

170402

1

Circlip - Gudgeon pin (535 & 624 cc)

2

144145

144127

Piston - 0.020" O/S with gudgeon Pin

1

Served as a Kit 111825

1

144128

Piston - 0.040" O/S, circlip with Pin

1

Served as a Kit 111826

1

500207/A

Ref. A1

MOQ

110090/B

110091/B

5

Description

67

1

20 20

02-35 CYLINDER BARREL, PUSH ROD & ROCKER OIL PIPE (ROP) 20

A3 8

Key Nos.

10

LB Engine

68

CI Engine

8 7

7

12, 15, (36 in Group 02-15) 7

8 7

19

9

8

11

12

12 12

4 3

12

13 14

11

18

1

15 21

5 6

17

2

16 16 CI Engine

A2

11 LB Engine

A1

02-35 CYLINDER BARREL, PUSH ROD & ROCKER OIL PIPE (ROP) Key No.

A1

A2

Part Numbers New

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Cylinder barrel & Piston kit (Set of 3 rings type)

1

1

146910

Cylinder barrel & Piston kit (Set of 5 rings type)

1

1

597107

Cylinder barrel & Piston kit

1

1

Cylinder barrel & Piston kit

1

597072

Cylinder barrel & Piston kit - A350

1

1

597399

Cylinder barrel & Piston kit - A500

1

1

Oil Pipe Assembly

1

1

Cyliner barrel 350cc Black- Modified (Metric)

1

SB-372,482

Cylinder barrel (Inches) Black - 500cc

1

805002, Before July 2002

Cyliner barrel 500cc (Metric) - 500cc

1

805006, SB-224, After July 2002

Cyliner barrel 500cc (Inches) - 535cc

1

805004, Before July 2002

Cyliner barrel 535cc (Metric) - 535cc

1

805007, SB-215, After July 2002

Cylinder barrel (Inches) Black - 350cc

1

805001, Before June ‘01

Cylinder barrel (Metric) Black - 350cc

1

805005, SB-213 After June 2001

500115/E 500115/D Cyliner barrel assembly A350 (Height Increase)

1

805003

801548

1

SB-472, 489

1

Cyliner barrel assembly A350 Black

1

801553, SB-489

1

144622

Gasket - Barrel base

1

SB - 372

1

146545/B

Gasket - Barrel base (1mm thick)

1

1

144628

Gasket - Barrel base

1

1

Gasket - Cylinder head

1

110009/5, SB-372,373

146843/B

Gasket - Cylinder head

1

SB - 501

142617

Cylinder Head Gasket 500cc

1

805009

1

3

Qty.

144068

A3 597277

2

Description

69

510115/D Cyliner barrel assembly A500cc Black

597109

1 1

02-35 CYLINDER BARREL, PUSH ROD & ROCKER OIL PIPE (ROP) 20

A3 8

Key Nos.

10

LB Engine

70

CI Engine

8 7

7

12, 15, (36 in Group 02-15) 7

8 7

19

9

8

11

12

12 12

4 3

12

13 14

11

18

1

15 21

5 6

17

2

16 16 CI Engine

A2

11 LB Engine

A1

02-35 CYLINDER BARREL, PUSH ROD & ROCKER OIL PIPE (ROP) Key No.

4

5

6

7

Part Numbers New

Old

110082

142200

11

12

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

Before July 2002 SB-213, 224

1

145109/C

Stud - Cylinder (Metric)

1

After July 2002 SB-213, 215, 224

14

500111/B

Stud - Cylinder

1

10

140126

Nut - 1/4"CEI Cylinder base (Inches)

1

Before July 2002 40 SB-174,213,214,215,224

586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

1

For 350,500&535 after July 2002 40

145866/A

Flange Nut M6 x 1

3

20

586032/A 140083

Washer Plain (Inches)

1

Before July 2002

586032/A 141061/1 Washer (Metric)

1

For 350,500&535 after July 2002 50

140095

Nut - Push rod cup 1/4” Dia x 26 TPI (Inches)

2

SB - 154

20

586029/A 141060

Hexagonal Nut M6 x 1 (Metric) Push rod cup

2

SB - 687

40

Nut - Push rod cup (Metric)

2

500423/A, SB-338

40

Push rod cup screw 1/4” Dia x 26 TPI (Inches)

2

SB - 154

Push rod cup screw M6 X 1(Metric)

2

144933/A

500408/B

Adjuster Screw

2

5

144528/A

Push rod assembly - Exhaust

1

1

142620/A

Push rod assembly - Exhaust

1

1

144526/A

Push rod assembly - Inlet

1

1

142619/A

Push rod assembly - Inlet

1

1

144591

Banjo union bolt (Feed)

2

2

560164/A

Banjo union bolt (M8 x 1)

3

4

510639/A

Banjo bolt feed

3

5

500624/B

Feed Bolt

2

4

144593

Washer - Copper - Banjo (RO Pipe)

4

30

145037/A

Washer - Banjo

4

40

8

10

Qty.

Stud, 5/16 CEI X 2.4"

140094

9

Description

71

50

02-35 CYLINDER BARREL, PUSH ROD & ROCKER OIL PIPE (ROP) 20

A3 8

Key Nos.

10

LB Engine

72

CI Engine

8 7

7

12, 15, (36 in Group 02-15) 7

8 7

19

9

8

11

12

12 12

4 3

12

13 14

11

18

1

15 21

5 6

17

2

16 16 CI Engine

A2

11 LB Engine

A1

02-35 CYLINDER BARREL, PUSH ROD & ROCKER OIL PIPE (ROP) Key No.

Part Numbers New 145037/A

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

73

Remarks

MOQ

Washer - Banjo

6

40

Washer - Copper - Banjo

4

20

Banjo washer rocker oil pipe (Inches)

4

20

13 500116/A

Dowel pin

1

20

14 500123/A

Dowel pin - Flat

1

10

Oil pipe assy. (Inches)

1

1

Rocker oil pipe complete

1

Rocker oil pipe complete - 624cc

1

1

Sealing Washer - Copper

2

40

500119/A

Gasket - Barrel base - CAF

1

17 510252/B

Gasket - Barrel base - A500

1

500332/B

Gasket - Barrel base - A350

1

SB - 380, 431

1

500331/A

Gasket - Cylinder head - A350

1

SB - 415

1

18 510331/A

Gasket - Cylinder head - A500

1

Cylinder head, Gasket

1

SB - 363

1

19 500427/E

Push rod assembly - Exhaust

1

SB - 338

1

20 500426/E

Push rod assembly - Inlet

1

SB - 338

1

510628/A

Rocker oil pipe complete

1 SB-244, After Dec 2002

1

12 500625/B 140136

111819 15 144594 560025 16 510640

500308/E

21

500628/A 500623/B Rocker oil pipe complete (Use with part no.500631/A)

1

SB - 138

SB - 380

1

1 1

1

02-40 CYLINDER HEAD

74

A1

A2

A3

A4

A5

A1

A7

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

All Except 8,9,20,21,22,33

23,26,27,28,29,30

11 & 18

4 & 34 (4 Nos.), (4 & 5 Qty 8 Nos. in Group 02-45)

5 (6 Nos.), 6 (2 Nos)

20,33,35,36,37

11 & 18

30 29

27 26 25 24

19 17

19 17 16 15 14

28

31

A8 Key Nos.

17

Qty. 2 Nos. 14 & 15

16

16 16

39 13 12

39

15

14

13 12

20

17

20

13 13

40

32

23

32 6

10 9

33 5

8

10

21 22

4

37 10

38 36

37 38

7 10

1

1

36 35

21 22

2 2 18

350, 500, 535

11

34

3

3 34

18

11

A350, A500, THUNDERBIRD

34

02-40 CYLINDER HEAD Key No.

Part Numbers New

Description

75

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

140778

Cylinder head assembly (with Valve and Valve Spring)

1

146744/A

Cylinder head assembly (Boss provided for PAV)

1

500958/A 500323

Cylinder head assembly (Old oil circuit)

1

SB-219, June 2002

1

Hex. Nut, Cylinder head M8 x 1.25

6

500320/A

1

Hex. Nut, Cylinder head M8 x 1.25

6

500803/A

1

Hex. Nut, Cylinder head STUD 5/6” x 26 TPI (Inches)

4

142203/A, SB-215, SB-224, < July 2002

Cylinder head stud nut ( E), M8*1.25

4

SB-215, 224, > July ‘02

19 140006/B 110081/B

145106/B 145106/A Nut, Cylinder head (Metric) - Stud nut M8

20

145107/A

1

1

586005/A 145867/A Nut, Cylinder head

6

140144

Hex. Nut, 5/16"CEI Cylinder head stud (Inches)

2

Before July 2002

20

145112/A

Nut, Cylinder head stud (Metric) M8

2

After July 2002 SB-213,215,224,252

30

22 144600/A

Washer

2

50

23 140099/A

Decompressor Valve

1

1

24 140097/3

Washer

1

40

25 140098/1

Washer

1

40

26 140867/8

Decompressor body (without Cable)

1

1

27 140100/A

Spring, Decompressor valve

1

40

28 140101/B

Spring cap

1

1

29 110320/3

Split pin

1

1

30 140103/C

Cable block - Decompressor

1

1

31 140936/1

Washer

1

1

140168/1

Washer

4

50

Washer

6

21

32

30

500321/A

02-40 CYLINDER HEAD

82

A1

A2

A3

A4

A5

A1

A7

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

All Except 8,9,20,21,22,33

23,26,27,28,29,30

11 & 18

4 & 34 (4 Nos.), (4 & 5 Qty 8 Nos. in Group 02-45)

5 (6 Nos.), 6 (2 Nos)

20,33,35,36,37

11 & 18

30 29

27 26 25 24

19 17

19 17 16 15 14

28

31

A8 Key Nos.

17

Qty. 2 Nos. 14 & 15

16

16 16

39 13 12

39

15

14

13 12

20

17

20

13 13

40

32

23

32 6

10 9

33 5

8

10

21 22

4

37 10

38 36

37 38

7 10

1

1

36 35

21 22

2 2 18

350, 500, 535

11

34

3

3 34

18

11

A350, A500, THUNDERBIRD

34

02-40 CYLINDER HEAD Key No. 32

Part Numbers New 140080/2

Plain Washer, M8

4

586036/A 140080/2 Plain Washer, M8

4

37

Remarks

MOQ 50

SB - 687

50

4

Stud, Exhaust pipe M8 x 1.25

2

500319/A, SB-418

Stud, Exhaust pipe M8 x 1.25

2

LTD, SB-418

Damper pad inserts

14

Cooling Fin

1

LTD, SB-221

Cooling Fin

1

510357/B

510186/E

PAV Adaptor Nut - Old Type

1

LTD, SB-349,354

572318/A

PAV Adaptor (Cylinder Head) - White Passivation

1

After 2009

PAV Washer

1

510185/B SB-349,354

Washer PAV Adaptor

1

After 2009

Valve spring

2

Decompression cable

1

SB - 432, 492

Decompression cable assembly (Friction free)

1

170272

Decompression cable assembly

1

170292

560125/A

Decompression cable, Lightning ES

1

1

500506/B

Decompression cable

1

1

521010/C

Decompression cable

1

1

141751

Decompression cable Long - Spares

1

1

560131/C

Decompression cable - EL ES

1

1

500339/A 500357/C 500357

38 144844 39 500309/B 143323/A

40

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Stud rocker bearing, 1/4” Dia x 26 TPI (Inches)

35 500356/A 36

Qty.

Old

33 144440 34

Description

83

10

1 1 1

20 2 1

02-45 ROCKER ASSEMBLY

84

10 19

12

11

10

10

11

12

19

10

13

13 8

9

9

9 8

7 7

5 6 7

5 6

7

(New Oil Circuit)

3

15

18

17 16 15 (Old Oil Circuit)

1

2

4 14

14

16 15

A1

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

A4 Key Nos.

Key Nos. 15 (2 Nos), 16 (2 Nos), 17, 18

A350, A500, THUNDERBIRD

1,2,3,4,14 (4 Nos)

1,3,14 (2 Nos)

2,4,14 (2 Nos)

350, 500, 535

10 (4 Nos.), 11 & 12 (2 Nos.)

02-45 ROCKER ASSEMBLY Key No.

Part Numbers New

Old

597439

141645

Description

85

Qty.

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Rocker arm and bearing set

1

1

Rocker assy kit

1

1

A2

Rocker bearing with arm exhaust

1

141647

1

A3

Rocker bearing with arm Inlet

1

141646

1

A4 597389

Rocker Cover Nut Kit

1

Rocker bearing set, Exhaust

1

140086

Rocker bearing set, Exhaust, Aluminium

1

SB - 306

1

Rocker bearing set, Exhaust

1

144437, SB-306

1

Rocker bearing set, Exhaust, Metal

1

145934/A, SB-306,382

1

Rocker bearing, Inlet

1

140084

1

Rocker bearing set, Inlet

1

SB - 306

1

Rocker bearing set, Inlet

1

144436, SB-306

20

Rocker bearing set, Inlet

1

145935/A

1

Rocker arm, Exhaust - Bullet AMY

1

140089, SB-049

Rocker arm, Exhaust

1

SB - 306, 391

1

Rocker arm, Exhaust

1

144444/3, SB-306

1

Rocker arm, Exhaust, 535cc

1

144579, SB-306,348,391

1

Rocker arm, Inlet - Bullet AMY

1

140088, SB-049

Rocker arm, Inlet

1

SB - 306

1

Rocker arm, Inlet

1

144445/3, SB-306

1

Rocker arm, Inlet - 535cc

1

144578/C, SB-306, 348

A1

1

2

3

4

597067

146683/A

146682/A

146504/A

146503/A

5

140056/3

Nut

8

6

140090/1

Plain Washer

8

1

50

02-45 ROCKER ASSEMBLY

86

10 19

12

11

10

10

11

12

19

10

13

13 8

9

9

9 8

7 7

5 6 7

5 6

7

(New Oil Circuit)

3

15

18

17 16 15 (Old Oil Circuit)

1

2

4 14

14

16 15

A1

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

A4 Key Nos.

Key Nos. 15 (2 Nos), 16 (2 Nos), 17, 18

A350, A500, THUNDERBIRD

1,2,3,4,14 (4 Nos)

1,3,14 (2 Nos)

2,4,14 (2 Nos)

350, 500, 535

10 (4 Nos.), 11 & 12 (2 Nos.)

02-45 ROCKER ASSEMBLY Key No.

7

8

Part Numbers New

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

144620

Gasket, Rocker cover

2

SB-372, 373

146552/A

Gasket, Rocker cover - 350cc

2

SB - 373

5

500330/A

Gasket, Rocker cover

2

SB - 380

5

510254/B

Gasket, Rocker cover

2

1

500318/A

Gasket, Rocker cover

2

1

140568/3

Rocker Cover, Silver

1

1

1

1

Rocker cover, Inlet

1

1

Rocker cover, Inlet (Old oil circuit) Silver

1

Before July 2002

1

Rocker cover, Inlet (New oil circuit) AL Heat Resist

1

For Mach, After July 2002

1

814003

500317/B Rocker Cover Ex. Silver

140567/5 9

Description

87

814002

500316

500167/A 813039

SB - 220 10 140133/C

Nut long tubular

4

10

11 140134/C

Nut medium tubular

2

10

12 140569/C

Nut short tubular

2

10

593004/A 145033

Punched Washer B6.4

8

50

586071/A

Washer

8

SB - 687

50

Dowel pin (r/brg)

4

144441/B,

1

Rocker Spindle (Old oil circuit)

2

500315/B, SB-220, Before July 2002

1

Rocker Spindle (New oil circuit)

2

For Mach, After July 2002

1

13 14 15

500166/A

SB - 220 16 500326/B

Washer, Rocker Thrust

2

30

17 500313/D

Rocker Arm, Inlet

1

1

18 500314/D

Rocker Arm, Exhaust

1

1

19 500355

Screw, Rocker cover

8

SB - 280, 571

10

02-50 TIMING GEARS

88

THUNDERBIRD, MACHISMO

A1 Key Nos.

9

A2

3&4 10

Key Nos. 3&4

6 5

8

7

5 7

5

3

6

4

7

8 7 4 5 5 5 1 12 11

11

5

5

5

5

2

3 11 2

1

5

5

02-50 TIMING GEARS Key No.

Part Numbers New

Description

89

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

A1 141991

Cam Kit

1

1

A2 597069

Cam Kit

1

1

141815

Timing pinion, standard (2 dots)

1

1

140115

Timing pinion (1 dot)

1

1

141816

Timing pinion, O/S (3 dots)

1

1

144452/A

Worm nut assembly

1

1

140119/F

Oil Pump Worm Nut - AVL

1

1

140114/C 141818

Cam assembly, Exhaust - CI

1

500429/E

Cam assembly, Exhaust - AVL

1

1

140113/C 141817

Cam assembly, Inlet - CI

1

1

500428/E

Cam assembly, Inlet - AVL

1

1

5

140599/B

Bush, Short - Cam wheel

6

1

6

140120/1

Idler pinion assembly

2

1

7

140121/C

Thrust washer, Idler pinion

4

8

140606

Bush, Idler pinion

2

20

9

140165/18

Pinion, Distributor

1

1

10 140166/C

Nut, Pinion

1

1

11 112078/B

Shim, Cam play

12 140145

Oil Feed Plug Cork Retainer

1

2 3 4

SB - 213, 215, 224

1

As Required 1

20

02-55 TIMING COVER

29

28

20

90

38

45 27 26

42

36 5 6 40 41

1

25

2

1 2

39 21

7

22

43

6

23 44

3

5

4

8

45

6

7

6

5

33 44

6 25 26 27 28

10

11 12

32

29

8

31

15

14 15 9 18

15

13

Key Nos. All Except 2, 5, 6, 7, 44

A4 A2

Key Nos.

Key Nos.

5 (4 Nos.), 6 (10 Nos.), 7 (6 Nos.)

20, 21, 23, 24

350, 500, 535

30

9 13

Key Nos. 5 (4 Nos.), 7 (6 Nos.)

A1

A2

Key Nos.

Key Nos.

All Except 2, 5, 6, 7, 44

31 (2 Nos), 34, 35, 36 (2 Nos) 39, 40

38

35

14

9 15

19

A3

A1

36 37

31

10

16 17

34

A350, A500, THUNDERBIRD

16 17

19

02-55 TIMING COVER Key No.

Part Numbers New

Description

91

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Timing cover assembly (Old oil circuit)

1

500615, SB - 220, Before July ‘02

500158/A

Timing cover assembly (New oil circuit)

1

For Mach, After July 2002 SB - 220

1

500512/B

Timing cover assembly

1

Eccentric Sleeve Type SB - 273, 365

1

Timing cover assembly (Inches)

1

140779, SB - 223, Before July ‘02

Timing cover assembly (Metric)

1

145050/B, After July ‘02 SB-217,223

Timing cover assembly modified Oil filter (Metric)

1

SB - 334, 335, 365

Oil pump kit

1

1

Oil pump kit

1

1

Oil pump kit

1

A3 597356

Timing screw kit (Inches) - CI

1

1

A4 597357

Timing screw kit (Metric) - CI

1

1

A5

Timing screw kit (Metric) - AVL

1

1

Timing cover (Inches) machined STG-use 1.0 mm thickness gasket

1

SB-158, 144612

1

142123

Timing cover (Inches) - use 0.5 mm thickness gasket

1

SB-158, 145047/B, Before July 2002

1

145047/B

Timing cover (Metric)

1

After July 2002

146919/A

Timing cover sub assy. modified

1

Timing cover

1

500513/A, SB-273

Timing cover (Old oil Circuit)

1

500416, SB-220 Before July ‘02

Timing cover (New oil Circuit)

1

After July 2002, SB-220

A1

146623/B 112147 A2 597066

1

500159/A

1

597261

1

1

02-55 TIMING COVER

29

28

20

92

38

45 27 26

42

36 5 6 40 41

1

25

2

1 2

39 21

7

22

43

6

23 44

3

5

4

8

45

6

7

6

5

33 44

6 25 26 27 28

10

11 12

32

29

8

31

15

14 15 9 18

15

13

Key Nos. All Except 2, 5, 6, 7, 44

A4 A2

Key Nos.

Key Nos.

5 (4 Nos.), 6 (10 Nos.), 7 (6 Nos.)

20, 21, 23, 24

350, 500, 535

30

9 13

Key Nos. 5 (4 Nos.), 7 (6 Nos.)

A1

A2

Key Nos.

Key Nos.

All Except 2, 5, 6, 7, 44

31 (2 Nos), 34, 35, 36 (2 Nos) 39, 40

38

35

14

9 15

19

A3

A1

36 37

31

10

16 17

34

A350, A500, THUNDERBIRD

16 17

19

02-55 TIMING COVER Key No.

2

3 4

5

6

Part Numbers New

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Gasket, Timing cover (Thickness 0.5 mm)

1

SB-158, 144047, Before Nov. 2000

144617

Gasket, Timing cover (Thickness 1.0 mm)

1

SB-158, After Nov 2000 1

146846/A

Gasket, Timing cover

1

SB - 372, 380

1

500414

Gasket, Timing cover

1

SB - 380

1

510251/B

Gasket, Timing cover

1

140038

Oil feed plug (Inches)

1

Before July 2002

2

145020/C

Oil feed plug (Metric) M.16

1

SB-217, 223, > July ‘02

2

145240

Feed plug plated

1

SB-217, 223

2

144844

Washer, Copper - Oil feed plug

1

144841

Slotted cheese head screw, Long (Inches) - 3/16” X 32 TPI

4

Before July 2002

Slotted raised cheese head screw, Long (Metric) M6 X 43

4

SB-256, 145061, After July 2002

145936/A

Slotted raised cheese head screw, Long (Metric) M6 X 47

4

SB - 256, 409

146428

Slotted cheese head screw, long - AVL Timing cover

4

SB - 409

144637

Slotted raised cheese head screw, long (1/4” CEI x 43)

4

Sealing washer, Copper M6 x 10

10

145023

143496/A

Fibre Washer Breather box drain

10

SB - 230,232,239,460

140771

Fibre Washer

10

100

144636/A

Sealing washer, Copper

10

20

144638

Slotted raised cheese head screw -Short 3/16” x 30

6

, Before July 2002

20

Slotted cheese head Screw, Short (Metric) M6 x 30

6

SB-256, 145022/C, After July 2002

1

145937/A

Screw, Short (Metric) M6 x 34

6

SB - 256, 409

1

146429

Timing cover screw, short M6 x 1 x 35 - AVL

6

SB - 409

144613

Stud - Oil filter (Inches)

1

SB-217,223, < July ‘02

10

145025/C

Stud - Oil filter (Metric)

1

SB-217,223, > July ‘02

4

500614/B

Stud - Oil filter - AVL

1

7

8

Description

93

1

1 14

20

100

5

02-55 TIMING COVER

29

28

20

94

38

45 27 26

42

36 5 6 40 41

1

25

2

1 2

39 21

7

22

43

6

23 44

3

5

4

8

45

6

7

6

5

33 44

6 25 26 27 28

10

11 12

32

29

8

31

15

14 15 9 18

15

13

Key Nos. All Except 2, 5, 6, 7, 44

A4 A2

Key Nos.

Key Nos.

5 (4 Nos.), 6 (10 Nos.), 7 (6 Nos.)

20, 21, 23, 24

350, 500, 535

30

9 13

Key Nos. 5 (4 Nos.), 7 (6 Nos.)

A1

A2

Key Nos.

Key Nos.

All Except 2, 5, 6, 7, 44

31 (2 Nos), 34, 35, 36 (2 Nos) 39, 40

38

35

14

9 15

19

A3

A1

36 37

31

10

16 17

34

A350, A500, THUNDERBIRD

16 17

19

02-55 TIMING COVER Part Numbers

95 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Key No.

New

9

500621/A

“O” Ring - Oil filter stud

3

140029/6

Oil filter element - CI

1

1

500613/A

Oil filter element - AVL

1

1

144614

Spring Cap

1

20

500616/A

Spring Cap

1

10

12 144615/B

Felt washer - Oil filter stud

1

1

13 500617/A

Washer - Oil filter

1

20

Spring - Oil filter

1

500637/B

Spring - Oil filter - AVL

1

20

140032/8

Spring - Oil filter

1

20

140100/A

Spring - Oil filter

1

20

500619/A

“O” Ring

1

SB - 365

20

146660/A 145501/A Gasket, Filter cover

1

SB - 365

20

500618/C

Cap - Oil filter

1

SB - 365

1

16 146662/C

Cap - Oil filter

1

1

140034

Timing Cover Oil filter cap - TCOC Buffed

1

1

146661/A

Copper washer

1

144600/A

Fiber washer

1

140293

Plain Washer, M10

1

SB - 014

20

586033/A 140293

Plain Washer, M10

1

SB - 687

20

144392

Dome nut - Tappet cover, M8 X 1.25

1

19 145233

Dome nut - Tappet cover, M8 X 1.25

1

SB - 365

Dome nut - Tappet cover, M8 X 1.25

1

500633/A

Disc - Feed pump

1

Disc - Feed pump (FWE Models)

1

10 11

14

15

17 18

20

140041/14

Description

Qty.

Old

Remarks SB - 365

144716

SB - 365

MOQ 50

20

20 25

10 10 1 144131

02-55 TIMING COVER

29

28

20

96

38

45 27 26

42

36 5 6 40 41

1

25

2

1 2

39 21

7

22

43

6

23 44

3

5

4

8

45

6

7

6

5

33 44

6 25 26 27 28

10

11 12

32

29

8

31

15

14 15 9 18

15

13

Key Nos. All Except 2, 5, 6, 7, 44

A4 A2

Key Nos.

Key Nos.

5 (4 Nos.), 6 (10 Nos.), 7 (6 Nos.)

20, 21, 23, 24

350, 500, 535

30

9 13

Key Nos. 5 (4 Nos.), 7 (6 Nos.)

A1

A2

Key Nos.

Key Nos.

All Except 2, 5, 6, 7, 44

31 (2 Nos), 34, 35, 36 (2 Nos) 39, 40

38

35

14

9 15

19

A3

A1

36 37

31

10

16 17

34

A350, A500, THUNDERBIRD

16 17

19

02-55 TIMING COVER Key No. 21

Part Numbers New

24 25

Qty.

Old

140043/A

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ 2

Plunger - Feed oil pump

1

Plunger - Feed oil pump - Bullet

1

144130

Oil pump spindle

1

SB - 043, 063

Plunger - Return oil pump

1

Plunger - Return oil pump (FWE Models)

1

Disc - Return pump

1

Disc - Return pump (FWE Models)

1

144133

144134

Oil Pump Disc Spring

2

After Oct. 1996

140045

Spring - Oil pump

2

Before Oct. 1996

Pad - Oil pump

2

1

Gasket - Cover oil pump

2

Electra, < 2004, SB-372 18

Gasket - Cover oil pump

2

Electra, After 2004

Gasket, pump cover (Non Asbestos)

1

22 140040/G 23

Description

97

140044/A 140042/C

26 140049/B 144616 27 146660/A 146847/A

1 2

144132 1

20 5

SB - 372, 373, 374, 379 28 140046/C

Cover plate - oil pump

2

6

Socket head screw M5

8

16

30 500616/A

Spring cap

1

2

31 500635/A

Key oil pump shaft

2

20

32 500600/F

Oil pump drive shaft (oil pump spindle)

1

1

33 500608/A

Spindle, Driven gear scavenge pump

1

1

34 500605/A 500605/4 Driven gear, Scavenge pump

1

1

35 500606/3

Drive gear, Scavenge pump

1

1

36 500612/A

“O” Ring - Oil pump

2

50

Cover, Scavenge pump

1

Pump cover Scavenge, Super Buffed

1

29 145232

37

144936

813007 408055

500630/C

1 1

02-55 TIMING COVER

29

28

20

98

38

45 27 26

42

36 5 6 40 41

1

25

2

1 2

39 21

7

22

43

6

23 44

3

5

4

8

45

6

7

6

5

33 44

6 25 26 27 28

10

11 12

32

29

8

31

15

14 15 9 18

15

13

Key Nos. All Except 2, 5, 6, 7, 44

A4 A2

Key Nos.

Key Nos.

5 (4 Nos.), 6 (10 Nos.), 7 (6 Nos.)

20, 21, 23, 24

350, 500, 535

30

9 13

Key Nos. 5 (4 Nos.), 7 (6 Nos.)

A1

A2

Key Nos.

Key Nos.

All Except 2, 5, 6, 7, 44

31 (2 Nos), 34, 35, 36 (2 Nos) 39, 40

38

35

14

9 15

19

A3

A1

36 37

31

10

16 17

34

A350, A500, THUNDERBIRD

16 17

19

02-55 TIMING COVER Key No.

Part Numbers New

Description

99

Qty.

Old

38 500632

Head socket head cap screw M5 x 20

8

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks SB - 407

MOQ 10

39 500601/A 500601/4 Drive gear, Feed pump

1

1

40 500602/A 500602/3 Driven gear, Feed pump

1

1

41 500604/A

Spindle, Driven gear feed pump

1

5

Cover, Feed pump

1

Pump Cover Feed, Silver

1

Oil seal

1

140771

Fiber washer

3

30

143496/A 140771

Fiber washer (Breather box drain)

3

30

Dowel

2

42

813006 814011

43 500622/B 44

45 500133/A

500629/D 1 SB - 301

SB - 335

1

20

03-10 DISTRIBUTOR

1

2

100

5

4

3

24

7

4

6 8

18

15 16 17

9

12

16

19 20 2

10

21 14

A1

23 22

13

Key Nos. All Except: 1, 2, 3, 19

14

13

11

03-10 DISTRIBUTOR Key No.

Part Numbers New

101

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

144202

Distributor assembly

1

1

144478

Distributor assembly - 500

1

1

1

140160/3 144913

Slotted raised screw CH.HD.Screw

3

1

2

140129

Lock Washer Internal Teeth

4

SB - 687

50

146848/A

Gasket distributor flange - New Type

1

SB - 379

10

144623

Distributor flange Gasket

1

Old Type

10

Bush - Contact breaker (CB) shaft

2

143630

1

140905

Bush - Contact breaker shaft

2

113049/2

Grease nipple AM6 X 1

1

> Aug. 2001, SB-078

1

150013

Oil seal - Contact breaker shaft

1

SPM / 012

10

144483

Oil / Dust seal - Contact breaker shaft

1

10

7

143872

Distributor body assembly (Modified)

1

1

8

140954

C.B Point set

1

1

9

141812

Condenser

1

1

10 140714

Snap on connector

1

After Aug. 2001

11

Breaker Cam assembly

1

140915

141810

C.B Plate, Cam & Governor assembly

1

1

144146

C.B Plate, Cam & Governor assembly (FEW-EGLY)

1

1

1

SB-238,After Sept 2002 1

C.B Cover ABS

1

SB-238,Before Sept 2002

1

Screw - C.B. Cover

2

SB - 227, 238

20

Shaft - Contact breaker

1

Shaft - Contact breaker

1

144480

1

16

CB Shaft bearing 6002

2

144481/2

1

17

C.B. Shaft Bearing Circlip (32 X 1.2 N)

2

143909,

A1

3 4 5 6

12 13

142476/B 142476/4 C.B Cover Plated 111359/4

14 142121/A 142121 15

141988/6

1

1

03-10 DISTRIBUTOR

1

2

102

5

4

3

24

7

4

6 8

18

15 16 17

9

12

16

19 20 2

10

21 14

A1

23 22

13

Key Nos. All Except: 1, 2, 3, 19

14

13

11

03-10 DISTRIBUTOR Key No.

Part Numbers New

20

Qty.

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Ext. Circlip C.B. Shaft (15 X 1 N)

1

After 1999

142598

M6 x 55 Socket Bolt (Allen Screw) - Old Type

1

Alt. No. 570463/A

10

570463/A

Hex. Socket Head Cap Screw M6 x 60

1

After 2009

10

141061/1 145081

Machined Washer

1

140083

Washer Plain

1

Hex. Bolt M6 x 55 (C.B. Cam assembly fixing)

1

21 141462/3 22

Description

Old

18 144482 19

103

1 LTD

1 1

146277/A 144911/A Hex. Screw

2

SB - 295

142120

Hex. Screw (Inches)

2

SB - 295

Single coil lock washer

2

Distributor body

1

SB - 295

1

Distributor body (Super Finish)

1

After 2000

1

Distributor body assembly

1

140903

1

23 142119 144479 24 145956/A

1

04-10 GEAR CASE AND GEARS - 4 SPEED

104

(Felt 32 Washer) 31 30

29

28

33

27 31 (Oil Seal)

26 24 25 20 A1

19

17 14 7

22 23

21

16

15

18

3

5 7 6

8

2

A2 Key Nos. A1, (1 in Group 04-45), (1 in Group 04-65)

13

11 12

10

9 1 4

4 Speed Gear Box applicable upto March 2005 for A350 Model

04-10 GEAR CASE AND GEARS - 4 SPEED Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

105

Remarks

Gear box assy with 4 plates clutch & 16T Spkt

1

Gear box assy 350cc with 4 plates clutch - 500

1

Gear box assy with clutch & 17T Spkt (4RH0W)

1

142442

1

Gear box assy with clutch & 18T Spkt, 4RH4 (500 EXP)

1

144702

1

Gear box complete with clutch inner & outer case

1

Gear Box 4RH0 (350 STD)

1

144508T

Gear Box 4RH0 (500CC)

1

144508F

111050/11 110261

Gear box case assy.

1

1

170177/3

Gear box case - with Switch hole

1

1

2

111085/7

Bush - Gear operator pin

1

10

3

111084/14

Gear operator pin

1

10

146850/A

Gasket G.B. Case

1

New Type, SB-372,379

5

144627

Gasket G.B. Case

1

Old Type, SB-372,379

5

5

111051/11

Layshaft bush - case end

1

1

6

111074/7

Bush - Splined - Layshaft

1

1

7

111075/9

Main shaft gear pinion 15T

2

8

111073/D

Layshaft

1

1

9

111194/1

Layshaft Assy

1

1

10 111076/2

Layshaft II gear pinion 19T

1

SB - 343

1

11 111077/3

Layshaft III gear pinion 22T

1

SB - 343

1

12 111078/9

Layshaft ratchet pinion 25T

1

SB - 343

1

13 140334/A

Distance washer

1

20

14 111167/B

Oil thrower inner

1

5

15 111760/3

Top gear dog

1

SB - 343

1

16 111165/18

Main shaft - 4 Speed

1

SB - 063, 315, 343

1

17 111069/9

Sliding gear 4 Speed 18T/21T

1

SB - 343

1

A1

597194A

A2 597407 144508

A3 1

4

110224

MOQ 1 1

1

SB - 343

1

04-10 GEAR CASE AND GEARS - 4 SPEED

106

(Felt 32 Washer) 31 30

29

28

33

27 31 (Oil Seal)

26 24 25 20 A1

19

17 14 7

22 23

21

16

15

18

3

5 7 6

8

2

A2 Key Nos. A1, (1 in Group 04-45), (1 in Group 04-65)

13

11 12

10

9 1 4

4 Speed Gear Box applicable upto March 2005 for A350 Model

04-10 GEAR CASE AND GEARS - 4 SPEED Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

107

Remarks

MOQ

Gear operator fork - complete

1

SB-298, 111079/8

Gear operator fork

1

SB - 298

1

19 140335/C 140335/B Sleeve, Main shaft

1

SB - 186, 315

1

20 111070/7

Main shaft low gear pinion 25T

1

SB - 343

1

21 140753

Bearing 6206, Main shaft

1

22 110262/1

Oil seal

1

23 140327/D 140237

Distance piece, Drive sprocket

1

1

24 140191/2

Hex. Nut, 5/16 BSF

1

50

25 111098/2

Washer

1

50

26 111094/C

Selector assy (Plunger)

1

1

27 111083/17

Gear operator, Inside

1

1

28 145357/A

‘O’ Ring

1

After Aug. 2001

110267

Final drive sprocket - 16T

1

SB-185, Before Aug. 2001 1

145339/A

Final drive sprocket - 16T

1

SB-185, After Aug. 2001 1

Final drive sprocket - 17T (Except W.G.)

1

111189, Before Aug. ‘01

Final drive sprocket - 17T

1

After Aug. 2001

Final drive (FD) sprocket - 18T (FWE Models)

1

144152, Before Aug. ‘01

Final drive sprocket - 18T

1

After Aug. 2001

Lock washer

1

40

111086

Felt washer

1

SB-185, Before Aug. 2001 1

145346/A

Oil Seal

1

SB-185, After Aug. 2001 1

111160

Lock nut (Inches)

1

Before Aug. 2001

1

SB-185, After Aug. 2001

18

170178/B

29 145406/A 145407/A 30 111161/1 31 32

144524/C 144524/A Lock nut 181” X 16 TPI - Final drive sprocket (Metric)

33 170180/2

Neutral switch with gasket

1

1 SPM / 012

1

30

1 1

1 14

04-15 GEAR BOX END COVER - 4 SPEED 10

12

9

7

8

5

4

108

4 Speed Gear Box applicable upto March 2005 for A350 Model

3 2

11 31 32

14 13 6

10 A1

1

34

33

15 29

Key Nos. 28

3, 4 A2 Key Nos. 6, 7, 8, 9, 10

27

A3

26

16

Key Nos.

22

37 & 39 19

A4

43 20

21

23

24

25

26 30 27

29

35 36

41

42

Key Nos. 38

35 to 40, 42 A5

17

18

39 40

Key Nos. 35, 36 & 38

A4

37

04-15 GEAR BOX END COVER - 4 SPEED Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

109

Remarks

MOQ

A1 111109/B

Adjuster plate assembly

1

1

A2 111114/1

Ratchet outer assembly

1

1

A3 140337

Kick starter shaft sub assembly

1

Old Type, SB - 368

1

A4 111152/A

Kick starter shaft assembly

1

New Type, SB - 368

1

A5 888182

Kick pawl plunger spring kit

1

1

1

146481/B 144454

End cover, gear box

1

1

2

140755/6

Spring, Foot control lever

1

1

3

Adjuster plate, Foot Control

1

111108

4

Pin, Spring stop

1

111110

Spring, Ratchet

1

6

Pin, Ratchet operating

1

111119

7

Pin, Spring stop

1

111117

8

Plate, Foot control

1

111116

9

Ratchet outer

1

111115, Ref A2

10

Bush

2

111118

11 110253/A

Ratchet inner

1

12 111120/2

Stop plate, Foot control

1

13 150209/2

Washer

2

1

14 140369/1

Nut

2

1

15 111159/B

Pin, Adjuster plate

2

1

16 111102/6

Bolt, Bearing cap

1

50

17 110263/10

Foot control lever, Short

1

1

18 146450/B 140324

Spring, kicker shaft

1

111103

Bolt, Bearing cap

1

50

144983/A

1/4” BSW Bolt (23mm L)

1

50

5

19

111113/B

10 1

1 1

SB - 656

SB - 312, 404

1

5

04-15 GEAR BOX END COVER - 4 SPEED 10

12

9

7

8

5

4

110

4 Speed Gear Box applicable upto March 2005 for A350 Model

3 2

11 31 32

14 13 6

10 A1

1

34

33

15 29

Key Nos. 28

3, 4 A2 Key Nos. 6, 7, 8, 9, 10

27

A3

26

16

Key Nos.

22

37 & 39 19

A4

43 20

21

23

24

25

26 30 27

29

35 36

41

42

Key Nos. 38

35 to 40, 42 A5

17

18

39 40

Key Nos. 35, 36 & 38

A4

37

04-15 GEAR BOX END COVER - 4 SPEED Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

111

Remarks

20 145148/C 111168

Cap, Ball bearing

1

21 144981/B

‘O’ Ring - Bearing cap

1

1

22 111093/4

Nut, LH thread

1

1

23 111092/C

Lock washer

1

1

24 111072/B

Oil thrower, Outer

1

1

25 111166

Ball bearing 6303, Main shaft

1

1

Copper Washer

2

1

Gear Box oil level plug washer

2

1

Fibre washer Gear Box oil level plug

2

Hex Head Screw Plug

2

Plug

2

Screw, Short 1/4” BSW x 1-3/16”

3

Raised Slotted Cheese Head Screw 1/4” BSW x 1-3/16”

3

Slotted Cheese head screw M5 x 35

3

20

29 143078/1

Aluminium washer

5

50

30 111053/3

Screw, Long

2

16

Hex Head Screw Plug

1

1

Plug

1

32 144846/A

Copper washer - Oil filler plug

1

14

33 112027/B

Bush, Foot operating shaft

3

1

34 111171/5

Foot operating lever

1

1

35 140332/B

Plunger, Pawl

1

10

36 140331/A

Spring, Plunger

1

50

111100

Bush, Lay shaft

1

1

38 140333/B 141001

Pawl (Sintered)

1

2

144601 26 144845/A

27

145235/A 111054/3

111054/1

28 145238/1 145236

31

145234/A

37 112029

SB - 262

MOQ

111063

1

1 5

111060

5 20

New Type

111062

20

1

04-15 GEAR BOX END COVER - 4 SPEED 10

12

9

7

8

5

4

112

4 Speed Gear Box applicable upto March 2005 for A350 Model

3 2

11 31 32

14 13 6

10 A1

1

34

33

15 29

Key Nos. 28

3, 4 A2 Key Nos. 6, 7, 8, 9, 10

27

A3

26

16

Key Nos.

22

37 & 39 19

A4

43 20

21

23

24

25

26 30 27

29

35 36

41

42

Key Nos. 38

35 to 40, 42 A5

17

18

39 40

Key Nos. 35, 36 & 38

A4

37

04-15 GEAR BOX END COVER - 4 SPEED Key No.

Part Numbers New

39

Description

Qty.

Old 111099/21 Spindle, Foot starter (Kick starter shaft)

40 140338

1

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

113

Remarks

MOQ

Served in Kit, Ref.A3,A4 SB - 343

1

‘O’ Ring

1

1

Bolt - stop plate - FS pawl

1

20

42 142257/B 111064

Stop plate, Pawl

1

10

43 140083

Washer Plain (Inches)

1

41 143135

111065

04-20 FOOT CONTROL SYSTEM - 4 SPEED

114

24

22

23 32

10 21 A1

30

1

3

2

4

5

31

20

19 26

27

28

29

25 18 9

11 13

17

12

7

6

10

8

15

16

14

4 Speed Gear Box applicable upto March 2005 for A350 Model

04-20 FOOT CONTROL SYSTEM - 4 SPEED Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

115

Remarks

A1 112024/B

Kick Starter Crank Assembly

1

1

111122

Gear box cap assembly

1

1

2

140336

Clutch lever

1

1

113049/2

Grease nipple AM6 X 1

1

40

113072/A

Grease nipple BM6 X 1

1

SB - 078

40

Bearing cap, clutch lever

1

111124

2

3 4

SB - 022

MOQ 1

5

111102/6

Slotted Cheese Head Screw

2

50

6

140330/6

Adjuster assembly

1

1

Hex. Thin Nut, 3/8 CEI

1

Screw, short

2

20

Neutral lever

1

1

10 145251/D

Inspection cap

2

1

11 145242/1

Slotted RD. HD. Screw, 3/16 BSF x 3/8”

1

111129

Bush, Eccentric (Inches)

1

Alt. No. 145245/1

1

145245/1

Bush, Eccentric (Metric)

1

New Type

1

111103

Hex. Bolt 1/4"BSW X 1" (Inches)

1

50

145247/1

Bolt - 25mm L (Metric)

1

50

Rubber sleeve, Gear lever (Royal Enfield Logo)

1

SB-128, 110203, Before April 2000

146640/A 145158/B Rubber sleeve, Gear lever

1

SB-168, After April 2000 1

550507/A

Rubber sleeve, Gear lever

1

>April 2000, SB-342

142291

Slotted Cheese Head Screw

1

F.C. Pinch Bolt

1

16 143745/2

Foot change lever assembly

1

1

17 111914

Slotted Cheese Head Screw

1

20

7 8

111054/3

9

110255/6

12 13

14

15

111054

111107/3

150323

1

1

1 10

140757

10

04-20 FOOT CONTROL SYSTEM - 4 SPEED

116

24

22

23 32

10 21 A1

30

1

3

2

4

5

31

20

19 26

27

28

29

25 18 9

11 13

17

12

7

6

10

8

15

16

14

4 Speed Gear Box applicable upto March 2005 for A350 Model

04-20 FOOT CONTROL SYSTEM - 4 SPEED Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

117

Remarks

MOQ

18 141051

Nut

1

19

Kick Starter Crank

1

20 140201

Ball 1/4"

1

21

S. Pedal Spring

1

22 143199/B

Bolt

1

23

Pedal, kick starter 500cc

1

112020, SB-022

1

145157/C 151619

Rubber sleeve, kick starter pedal

1

SB-022, 342, < Apr. 2000

1

146642/A

Rubber sleeve, kick starter pedal (EPDM)

1

SB-342, After Apr. ‘00

1

Slotted Cheese Head Screw

1

Alt..No. 145244/2

1

24

25 111105/4

40 112019, SB-022 50 151592

26 145250/B 110257/A Spring cap

1

1

27 110256/4

Spring neutral lever

1

20

110258/3

Washer plain neutral lever

1

145249/A

Washer plain neutral lever

1

1

29 145248/A 111104

Gear indicator

1

1

30 142282

Screw

2

100

Washer Plain, Operator Shaft Dist

1

1

Slotted HD.HD. Screw, long (Inches)

2

Slotted Raised Cheese Head Screw (70mm L) (Metric)

2

28

31 111091 32

145237/1

111196

Alt. No. 145249/A

111132

1

04-25 GEAR BOX CASING - 5 SPEED

118

A1

1

A2

2

42 11

4 10

67

3

9

9

5

11 10 13

8

14

15

40 41

16

17 18

New Type

33

34

39 38 37

35

24 23 33

7

36

31

Ol

e yp dT

14

32

12 30

12 13 10

10 9

9

29

28

26 27

25

22 21 20

19

18

04-25 GEAR BOX CASING - 5 SPEED Key No. A1

Part Numbers New

Qty.

Old

597241 550200F

Description

550201

A2 550238

119 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Gear box assy 5 speed with clutch - 4 plate (350cc)

1

1

Gear box assy 5 speed with clutch - 5 plate

1

1

Gear box assembly

1

1

Gear box assembly, 16T Spkt

1

550254

Gear box assembly, 18T Spkt

1

550253

Gear box 5Speed 2005

1

1

1

550507/A 550180

Sleeve, Rubber Gear Lever (Heel & Toe)

1

SB - 342

10

2

521136/C 550177

Gear Lever, Heel & Toe

1

SB - 484, 544

1

550104

Gear Lever Pinch Bolt, Hex. Screw M6

1

Alt.No.550095 SB - 288, 681

550095

M6x55 Socket Bolt

1

SB - 288

10

4

586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

1

SB - 687

40

5

550085/C

Bolt, Pawl

1

2

6

550087

Washer, Plain

2

10

550086/A

Flanged Nut, Nylock

2

Old Type

30

593090/C 550086/A Flanged Nut, Nylock (Zinc Iron Passn.) (New Type)

2

SB - 687

30

8

550124/G

1

SB - 388, 473

1

9

140302/3 586057/A Hex nut - 3/8” Dia X 26 TPI

4

140293

Washer, Plain - 25/64” Dia X 3/4” Dia X 16 SWG

4

SB - 687, Old Type

50

586033/A 140293

Washer, Plain - 25/64” Dia X 3/4” Dia X 16 SWG

4

SB - 687, New Type

50

110202/3

Stud

4

8

110202/3

Stud, 3/8” CEI x 5-1/8”

2

8

Stud - CC to GB Bottom

2

1

550239/A 550039/C Pivot, Pin - Rocker shaft

2

1

550069/C

2

3

7

10 11

12 550111 13

Gear box case 5 Speed Machined - Silver Ash - HR

Pivot, Pin - Rocker shaft

20

Old Type, SB-388

1

04-25 GEAR BOX CASING - 5 SPEED

120

A1

1

A2

2

42 11

4 10

67

3

9

9

5

11 10 13

8

14

15

40 41

16

17 18

New Type

33

34

39 38 37

35

24 23 33

7

36

31

Ol

e yp dT

14

32

12 30

12 13 10

10 9

9

29

28

26 27

25

22 21 20

19

18

04-25 GEAR BOX CASING - 5 SPEED Key No.

Part Numbers New

Description

Qty.

Old

121 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

14 550108

“O” Ring

2

20

15 550133/A

Bearing 6008 C3

1

1

16 550135

Circlip

1

5

17 550018/A 550018

Oil seal (FNR)

1

1

18 550017/A

Needle Bearing Sleeve Gear

2

1

19 550125/C

Sleeve gear 28T (High Gear)

1

1

20 550029/C

Washer, Thrust (egg type)

1

10

21 550027

Bearing Layshaft DS

1

22 550028

Circlip

1

10

23 550061/B

Bush

1

1

24 550102/A

Oil seal

1

1

25

Cylindrical pin

1

550185

26

Washer, Aluminium

1

550191/A

27 550089/E

Drain plug

1

550112

“O” Ring (Old Type)

1

SB - 473

50

550256/A

“O” Ring (New Type)

1

SB - 473

50

550237/B Pin, Pivot

1

SB-473, 550092/B

Pin, Pivot

1

SB - 473

30 550139

Bolt - Camp plate pivot

3

50

31 550144/E

Pivot, Camplate

1

1

32 550140

“O” Ring

1

14

146351/B

Switch, Neutral indicator with lead - New Type, Bu X

1

SB - 445

2

170180/2

Switch, Neutral indicator - Old Type

1

SB - 445

4

34 550123

Dowel (Bush - EL, Chain Case)

1

35

Stud

1

28 29

33

550222/A

SB - 292

1

10

550122/A

10

04-25 GEAR BOX CASING - 5 SPEED

122

A1

1

A2

2

42 11

4 10

67

3

9

9

5

11 10 13

8

14

15

40 41

16

17 18

New Type

33

34

39 38 37

35

24 23 33

7

36

31

Ol

e yp dT

14

32

12 30

12 13 10

10 9

9

29

28

26 27

25

22 21 20

19

18

04-25 GEAR BOX CASING - 5 SPEED Key No.

Part Numbers New

36 144636/A

Description

Qty.

Old

123 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Copper washer

1

20

550126/C

Sprocket 16 T

1

1

37 550127/C

Sprocket 17 T

1

1

550128/C

Sprocket 18 T

1

1

38 550132/C

Tab washer

1

18

39 550131/A

Nut

1

5

40 550130/B

Distance piece

1

1

41 550137

Oil seal

1

5

42 550145

Bracket RR Mudguard MTG.

1

1

04-30 GEARS & SELECTOR FORKS - 5 SPEED

124

1

4 2

6 3 5

3

11

8 23

12

9

10

3

22

17 16 15

13

13 14

21

20 19 18

7

04-30 GEARS & SELECTOR FORKS - 5 SPEED Part Numbers

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

125

Key No.

New

1

550008/B

2

550521/C 550004/D Main shaft

1

3

550023/E

Washer, Thrust

3

550010/G

4th Gear, Main shaft

1

SB -533

1

570823/A

4th Gear, Main shaft

1

SB - 533

1

550024

Circlip

1

550012/G

3rd Gear, Main shaft

1

SB - 533

1

570821/A

3rd Gear assembly (with Bush), Main shaft

1

SB - 533

1

7

550013/C

1st Gear, Main shaft 16T

1

8

550091/C

Selector Fork Long

1

9

550078/A

Shaft, Selector fork

1

2

10 550141

Circlip

1

20

11 550090/C

Selector Fork Middle

1

Ref. UCE, SB - 473

1

12 550081/C

Selector Fork Short

1

Ref. UCE, SB - 473

1

13 550030/C

Washer, Thrust

2

SPM / 010

10

14 550040/B

1st Gear assembly, Lay shaft

1

1

15 550011/C

3rd/4th Gear, Lay shaft 18/20T

1

1

16 550005/F

Lay shaft

1

17 550119/B

Pin - Netural light actuator

1

10

18 550178/D 550117

Cam plate assembly

1

1

19 550075/A 550075

Roller - Camplate

4

40

20 550082/C 550082/B Indexing Pawl, Cam plate

1

2

21 550083/B

Spring Index pawl

1

22 550007/C

Lay shaft High Gear 16T

1

4 5 6

Description

Qty.

Old Main shaft 2nd Gear, 20T

Remarks

1

MOQ 1

SB - 433

1 5

14

1 Ref. UCE, SB - 473

SB - 292

SB - 687

1

1

10 1

04-30 GEARS & SELECTOR FORKS - 5 SPEED

126

1

4 2

6 3 5

3

11

8 23

12

9

10

3

22

17 16 15

13

13 14

21

20 19 18

7

04-30 GEARS & SELECTOR FORKS - 5 SPEED Key No. 23

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

127

Remarks

MOQ

550009/B

2nd Gear, Lay shaft, 23T

1

Alt. No. 570596/B

1

570596/B

2nd Gear assembly (with Bush), Lay shaft

1

SB - 534

1

04-35 CARRIER PLATE & GEAR LEVER SHAFT - 5 SPEED

4 3

128

5 4 5

2

20

1 6

7

8

9

10 17

15 14 1

31 32 30

21

13

11 12

22 18 19

16

24

23

3 4 5 4

5 25 29

26

A1 Key Nos. 10, 11, & 12

27 28

04-35 CARRIER PLATE & GEAR LEVER SHAFT - 5 SPEED Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

129

Remarks

MOQ

A1 888182

Kick pawl plunger spring kit

1

1

1

550042/B

Stud

4

1

2

550003/D

Carrier plate m/cd

1

1

3

550094/B 550094/A Dowel

2

20

140080/2

Plain Washer, M8

4

SB - 687

50

550044

Washer Punched

4

Old No. 140080/2

50

586036/A 140080/2 Plain Washer, M8

4

SB - 687

50

Nut Nylock

4

550043

586004/A 142182

Hex. Nylock Nut M8 x 9.5

4

SB - 687

6

110965

Bearing 6203 C3

1

1

7

550037

Circlip, Internal

1

10

550026

Washer, Plain 12mm

1

1

4

5

8

30

586008/A 145708/A Washer, Plain 13.5 X 22 X 2.5

1

SB - 687

14

550025

Nut Nylock

1

SB - 433

10

550524

Nut Nylock

1

10 140333/B

Pawl

1

11 140332/B 140332

Plunger

1

10

12 140331/A 140331

Spring, Plunger

1

100

13 550032/A 550032

Needle bearing

1

1

14 146714/A 146714/1 Screw M8 x 25

1

50

15 142257/B 550033/A Stop plate

1

5

16 550251/A

Kick starter shaft

1

1

17 146450/B 140324

Spring, Kick starter

1

5

18 550087

Washer, Plain

1

1

Hex. screw M6 x 16 GR 8.8

1

20

Spring - Gear Rocker

1

10

9

19 145090 20 550072/B

550120

10 SB - 188

1

04-35 CARRIER PLATE & GEAR LEVER SHAFT - 5 SPEED

4 3

130

5 4 5

2

20

1 6

7

8

9

10 17

15 14 1

31 32 30

21

13

11 12

22 18 19

16

24

23

3 4 5 4

5 25 29

26

A1 Key Nos. 10, 11, & 12

27 28

04-35 CARRIER PLATE & GEAR LEVER SHAFT - 5 SPEED Key No.

Part Numbers New

21 550068/B

Description

Qty.

Old Spacer - Rocker

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

131

Remarks

1

MOQ 5

22 550067/E 550067/C Rocker shaft assy

1

SB - 433

1

23 550071

2

SB - 302, Before 2004 Ref. Key No. 30 to 32

10

Pin, Pivot - Link Gear change

24 550070/D 550070/C Link, Gear change

1

6

25 502031/B 550060/C Gear lever shaft assy

1

26 550063/B

Spacer

1

10

27 550073/A

Pin, Pivot

1

10

SB - 325, 544

1

550224/A 550084/A Spring - Stricker

1

SB - 293

1

570230/F

Spring - Stricker

1

SB - 293

1

29 550080/C

Stricker, Gear change

1

30 550197/A

Pivot screw

1

SB - 302, After 2004

31 550198/A

Nyloc nut - M5

1

SB - 302, After 2004

32 550199

Punched washer

1

SB - 302

28

2 10 1

04-40 END COVER - 5 SPEED A1

A2

Key Nos.

Key Nos.

3 to 10

20, 22 to 28

132

A2 24

13

1

22 23 26 25

4

2

11 5

15

14

3

16

11 2

7

5

8

9

10 19

6

17

18 27

13

12 21 13

13

20

28

04-40 END COVER - 5 SPEED Key No.

Part Numbers New

Description

Qty.

Old

A1 550512/A 550188/C Clutch operating Mechanism Assy.

A2

133

550252/A

Kick starter crank assy (New Type) 550151/C Kick starter crank assy (Old Type)

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

Old No. 550052 SB - 417, 433

1

1

SB - 449

1

1

SB - 449, LTD

1

SB - 380

5

550109/A

Gasket (gasket end cover), Old Type

1

550244/A

Gasket end cover, New Type

1

5

550233/B

Gasket (gasket end cover)

1

1

2

550138

Fixing Screw - CL OP Mech - M5 X 12

3

3

550051/B

Sleeve

1

4

Lever, Clutch operating

1

550187/C, Ref. A1

5

Ball 3/8"

3

550101, Ref. A1

6

Reaction plate

1

550046/C, Ref. A1

7

Spring

1

550050/B

550047/E Pin, Thrust

1

SB-293, 433, 514,

1

Pin, Thrust

1

SB - 433

1

Washer

1

550049/B

1

Hex nut M6

1

550048/B

1

1

8

550523/B

9 10

550048

11 550094/B 550094/A Dowel 813025 12 550186/F 550235/D 13 550095 550110/B 14 550245/B 550232/B 15 813022

813021

1

2

20

End cover - 5 Speed painted (AL-HR)

1

1

Gear Box end Cover 5speed Painted

1

Gear Box end Cover 5speed BX - Buffed

1

1

Allen screw M6

5

10

Gasket, Old Type

1

SB-380, Alt. No. 550245/B

1

Gasket inspection cover modified

1

with rubber sealant corner

1

Gasket

1

SB - 380

1

1

Alt. No.

550096/B Cover, Inspection - GB Silver Ash

SB - 417

1

SB-534

1

04-40 END COVER - 5 SPEED A1

A2

Key Nos.

Key Nos.

3 to 10

20, 22 to 28

134

A2 24

13

1

22 23 26 25

4

2

11 5

15

14

3

16

11 2

7

5

8

9

10 19

6

17

18 27

13

12 21 13

13

20

28

04-40 END COVER - 5 SPEED Key No.

Part Numbers New

Description

135

Qty.

Old

16 550097

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Socket head screw M5 x 15

2

10

Washer, Fiber 24 x 31.8 x 1.2mm

1

40

Sealing washer, Aluminium

1

550181

18 550194/C 550194/B Plug

1

SB - 417

2

19 550031

“O” Ring

1

SB - 416

40

20 141051

Hex nut

1

40

21 144636/A

Washer, Copper

1

20

22 143199/B

Pivot Pin

1

Pedal, kick starter

1

112020

145157/B

Sleeve (Old Type)

1

LTD

146642/A

Sleeve (EPDM) (New Type)

1

25

Spring S. Pedal

1

151592/1, SB-022

1

26 140201

Ball 1/4"

1

SB - 022

50

Kick starter crank (New Type)

1

SB - 449

1

550015/I

Kick starter crank (Old Type)

1

SB - 449,

550193

Hex. Bolt M8 x 40L

1

SB-252, Alt. No.145877/A 50

17

144920/A

23 24

27

112020

550251/A 550106

28 111914

1

04-45 CHAINCASE INNER

136

1

E-START

27 26

24 1

4 5

3

6

2

7 13

14

18

23

12 8 9

10

11

8

22 14

15

15

16 17

19

1 20

25

21

04-45 CHAINCASE INNER Key No.

Part Numbers New

Qty.

Old

A1 597434

1

Description

137 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Chain case inner assembly kit

1

111889

Chain case inner (Inches)

1

Before Mar 2002 SB-203, 275

1

145166/2

Chain case inner (Metric)

2

After Mar 2002

1

502028/A

Chain case inner (TCI) M/CD Back Half

1

SB-288

1

145463/A

Chain case inner (CDI)

1

Elec 2003, SB-275, 503

1

502025/B

Chain case inner (TCI)

1

SB - 426

1

502029/A

Chain case inner (TCI) Back Half Left Gear

1

502033/C

Chain case inner (TCI-ES)

1

SB - 426

Chain case inner (Back Half) (TCI)

1

502034/A

Chain case inner

1

SB-172, 500918

Chain case inner (Inches), back half - Citi Bike

1

SB-203, 170289 Before Mar 2002

Chain case back half C.B. (Metric)

1

145167/1, SB-203, After Mar 2002

Chain case inner assy

1

560112/A

1

Chain case inner / back half Buffed T1

1

510946/G, TB 2003 SB - 266, 275

1

147416/B

Chain case back half - four speed

1

SB - 487

1

147295/B

Chain case back half - 5 speed

1

SB - 487

1

145957/A 560112/A Chain case back half E-Start (Super Finish) Chain case inner (Diesel type) 560048/B Chain case inner Assy. 5 Speed - E-Start -Buffed

1

1

1 1

1

1

1 210002

1

1 1

144621/A 144621

Gasket, crankcase to chaincase

1

SB - 372

1

146546/A

Gasket, crankcase to chaincase (3 off holes)

1

SB - 506

4

Gasket, crankcase to chaincase

1

560052/A, SB-380

146854/B

Gasket, crankcase to chaincase (6 off holes)

1

SB - 506

560615/B

Gasket, crankcase to chaincase

1

2

5 1

04-45 CHAINCASE INNER

138

1

E-START

27 26

24 1

4 5

3

6

2

7 13

14

18

23

12 8 9

10

11

8

22 14

15

15

16 17

19

1 20

25

21

04-45 CHAINCASE INNER Key No. 3

4

5 6 7

8

9 10 11

Part Numbers New

Description

139

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Grommet - Alternator (AC/DC Cable)

1

SB - 266, 275

Grommet

1

500940/A, SB-503

Gasket, Chain case deflector

1

SB-372, 144624

1

146844/A

Gasket, Chain case deflector

1

SB-372, 373, 379, 380

10

550190/C

Gasket, Chain case deflector

1

Year 2003, SB - 380

10

550243/A

Gasket, Chain case deflector

1

SB - 380

1

550234/B

Gasket, Chain case deflector

1

1

111888/A

Oil seal adaptor

1

1

550116/A

Oil seal adaptor

1

14

Screw - Oil seal adaptor

4

SB-172, 140290

20

145184/B

Screw - Oil seal adaptor

4

SB - 172

20

111334/6

Stud - Stator fixing

3

1

500919/C

Stud - Stator fixing

3

1

140312

Stud - Chaincase fixing (Inches)

3

SB-162, Before May 2000

144286/A

Stud - Chaincase fixing (Metric)

3

After May 2000, SB-762 14

560019

Hex socket screw

3

5

111866/B

Retainer - Crankcase

3

40

140147

Washer - Shake proof 5/16”

3

40

586038/A 210026

Spring Washer M8

3

SB - 565, SB - 687

40

140079/5

Hex. Nut 5/16 CEI

3

SB-162, Before May ‘00

1

141051

Nut - Chaincase fixing (Metric)

3

After May 2000

40

Dowel pin, chain case

1

Stud - 5/16" BSF X 3-1/8" Chain tensioner (Inches)

1

SB-162, Before May 2000

Stud - Chain tensioner (Metric)

1

After May 2000, SB-162 10

Stud - Chain tensioner

1

6

144752/D 500940

12 140278/A 141245 13 144287/A 500963/C

1

30 10

04-45 CHAINCASE INNER

140

1

E-START

27 26

24 1

4 5

3

6

2

7 13

14

18

23

12 8 9

10

11

8

22 14

15

15

16 17

19

1 20

25

21

04-45 CHAINCASE INNER Key No.

Part Numbers New

Description

Qty.

Old

14 586036/A 140437/1 Washer 15

141 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

2

MOQ 100

140191/2

Hex. Nut, 5/16 BSF

2

< May 2000, SB-162

1

141051

Nut (Metric)

2

After May 2000

40

Nut

1

40

1

20

16 120521

17 110201/B 110201/A Screw - Adjusting 140277

Stud, 3/8 X 2.5" chain case cover fixing (Inches)

1

SB - 203

Stud, chain case cover fixing (Metric) M10 x 1

1

145163/A After May 2000

Stud, metric M10 x 1 x 75

1

SB - 275

Stud, chain case cover fixing (Inches) 3/8” x 26 TPI

1

SB-172, SB - 203 170370/A Before Mar 2002

Stud, chain case cover fixing (Metric)

1

SB-266, 170548/B, After Mar 2002

Stud, chain case cover fixing (Metric)

1

SB - 266, 275

19 113007

Front Chain

1

1

20 110056/B

Distance piece - Engine sprocket

1

5

Engine Sprocket gear 25T

1

1

Engine Sprocket gear

1

Engine Sprocket gear

1

1

Pad, Chain tensioner pad

1

1

141246/C

Bush, Chain tensioner pad

1

20

500961/A

Bush, Chain tensioner pad (Old Type)

1

Bush (PB Casing)

1

550102/A

Oil seal

1

SB - 550

1

550661/A

Oil seal

1

SB - 550

1

145939/A 18

145938/A

110221/12 21 560614/A 22 140938/3 23

24 560015/A 25

1

1

1

560018/B

SB - 503

6 1

04-45 CHAINCASE INNER

142

1

E-START

27 26

24 1

4 5

3

6

2

7 13

14

18

23

12 8 9

10

11

8

22 14

15

15

16 17

19

1 20

25

21

04-45 CHAINCASE INNER Key No.

Part Numbers New

26 146171/B 27

Description

143

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Adaptor, Breather pipe

1

SB - 288, 371

1

146383/B

Breather pipe clip - Wire Clip - SS (ID-7mm)

1

SB - 552

1

147701/A

Clip / Wire Clip - SS (ID-7.8mm)

1

SB - 522

1

04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (S) (OLD TYPE)

144

5 2 3 4

6 7

1

8 9 Ol d

10

11

18

Ty pe

12

13

14 15

17 A1 Key Nos. 9 to 13

16

04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (S) (OLD TYPE) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

145

Remarks

MOQ

A1 560042/A

Sprag clutch assembly (S)

1

1

1

Hex socket head cap screw M5 x 20

5

10

500632

560129/A Drive cover

1

560128/A

Drive cover

1

560617/B

145959/A

Drive cover (Super Finish)

1

1

3

550094/B

Dowel

1

1

4

560015/B

Bush

1

1

5

145959/A 560012/A Drive cover assy

1

1

560616/B

Gasket

1

1

146855/A

Gasket (0.5mm thickness)

1

SB - 372, 379, 380

Gasket

1

560005/B

2

6

2

7

560014/B

Idler gear

1

1

8

560016/A

Needle bearing

1

1

9

560017/E

Gear, Clutch driven

1

Served in Kit Ref. A1 SPM / 010

10 550030/C

Thrust washer

1

SPM / 010

11 560011/A

Sprag clutch - One way cam clutch (ST)

1

Served in Kit Ref. A1 SB-595, 607

12 560010/B

Clutch Gear Circlip.

1

SPM / 010

13 560008/C

Clutch driving Gear assembly

1

Served in Kit Ref. A1 SPM / 010

14 112078/B

Shim Ø 16 x 26

1

10

15 560009/B

Spindle

1

1

16 502003/A

Nut M22 x 1.5

1

SB - 288

17 502002/A

Sprocket Washer - Electra, 22 x 32 x 2

1

SB - 288

18

Sprocket / Gear

1

560018/B

14

1

1

04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (T) (NEW TYPE)

146

5 2 3 4

6 7

1

8 9 10

Ne w

11

Ty pe

12

18

13

14 15

17 A1 Key Nos. 9 to 13

16

04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (T) (NEW TYPE) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

147

Remarks

A1 147873/A

Sprag clutch assembly (T)

1

1

Hex socket head cap screw M5 x 20

5

Drive cover

1

560128/A

Drive cover

1

560617/B

145959/A

Drive cover

1

1

3

550094/B

Dowel

1

1

4

560015/B

Bush

1

1

5

145959/A 560012/A Drive cover assy

1

1

560616/B

Gasket

1

146855/A

Gasket

1

Gasket

1

500632

2

6

After Feb. 2009

MOQ

10

SB-372, 379, 380 560005/B

560014/B

Idler gear

1

8

560016/A

Needle bearing

1

Served as Kit, Ref. A1

1

147730/A, Tsubaki, Ref. A1

147730/B Driven Gear, Cam Clutch

1 2

7 9

1

1 1

10 550030/C

Thrust washer

1

SPM / 010

14

11 147787/B

Sprag clutch (one way cam clutch) -T

1

Served as Kit, Ref. A1 SB - 595, 607

1

12

147731/A Circlip

1

147731/B, Ref. A1

13

147728/A Driving Gear, Cam Clutch Assembly

1

Served as Kit, Ref. A1

1

14 112078/B

Shim Ø 16 x 26

1

10

15 560009/B

Spindle

1

1

16 502003/A

Nut M22 x 1.5

1

1

17 502002/A

Sprocket Washer - Electra, 22 x 32 x 2

1

SB - 288

18

Sprocket / Gear

1

560018/B

04-55 CLUTCH ASSEMBLY

148

A1

A2

A3

A4

A5

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

14 (2 Nos) 16 (2 Nos)

14 (2 Nos) 16 (1 Nos)

5

6

15, 17 (3 Nos)

7

8

9

12

15, 17 (2 Nos)

5 (2 Nos) 11 (7 Nos)

10

Key Nos. 9 (54 Nos), 10 (15 Nos), 12 (2 Nos),

A9

A10

A11

Key Nos.

Key Nos.

Key Nos.

Key Nos.

17 (4 Nos)

14 (2 Nos), 18

23, 24, 26, (Qty. 2 Nos. 25)

17 (5 Nos)

4

1

5 11

A8

A6

13

14 15 27 17 14 17

2 3

18 27

12

20

22

4

A7 (3 Plate)

21

29 8 9

10

5 11

13 1

A7 (4 Plate)

20 5

6

12

7

12 14 15

4 8

9

10

5 11

16

17

18

19

22 21

13 20

5

6

12

7

14 15 16

4

4 Speed Gear Box 25

12

25

26

17

5 Speed Gear Box 24

23

25

19

18

22 21

A7 (5 Plate) 26

25

24

23

1

04-55 CLUTCH ASSEMBLY Key No.

Part Numbers New

Description

149

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

597326

Clutch steel plate kit (Four piece)

1

1

597051

Clutch steel plate kit (Four piece)

1

1

Clutch steel plate kit (Three piece)

1

1

A3 597050

Clutch friction plate kit (Four piece)

1

1

A4 141992

Clutch friction plate kit (Three piece)

1

1

A1

A2 597325

112055

A5 597327

144291

Clutch friction disc kit (with Revits)

1

1

A6 597328

144292

Clutch ball cage kit

1

1

145976/B 142193

Clutch assembly - 4 Speed - 5 Splines

1

SB-352, 146346/B SPM / 018

1

550502/B

Clutch assembly Complete 16 splines- 5 Speed

1

SB - 262, 493, 496

1

Clutch assembly - 5 Speed - 5 Plate

1

550504/B

Clutch assembly - 4 Speed - 5 Plate

1

146346/B

1

A8 597383

Clutch plate kit - New Type

1

SB - 261

1

A9 597403

Steel plate kit (500cc) 5 Plate Clutch AVL

1

1

A10 597114

Clutch Rod Repair Kit

1

1

A11 597402

Clutch plate kit - bonded

1

1

Clutch centre and back plate assembly

1

SB-261, 144496

Clutch centre and back plate assembly

1

SB-261, 550501/B

145780/B

Clutch centre and back plate assembly - (E)

1

SB - 261

1

550503/A

Clutch centre and back plate assembly

1

SB - 261

1

Clutch centre assy. 350cc (For 3 Plate Clutch)

1

144457

140346/3

Single coil spring coil washer

1

550026

Spring washer

1

SB - 433

147108

Machined washer

1

SB - 433

140769

Hex. Nut with Nylon Insert - Main shaft

1

5

550025

Nut nylock - Main shaft

1

10

550524

Nut nylock - Main shaft 5 speed

1

A7

1

2

3

1

30

SB-433

04-55 CLUTCH ASSEMBLY

150

A1

A2

A3

A4

A5

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

14 (2 Nos) 16 (2 Nos)

14 (2 Nos) 16 (1 Nos)

5

6

15, 17 (3 Nos)

7

8

9

12

15, 17 (2 Nos)

5 (2 Nos) 11 (7 Nos)

10

Key Nos. 9 (54 Nos), 10 (15 Nos), 12 (2 Nos),

A9

A10

A11

Key Nos.

Key Nos.

Key Nos.

Key Nos.

17 (4 Nos)

14 (2 Nos), 18

23, 24, 26, (Qty. 2 Nos. 25)

17 (5 Nos)

4

1

5 11

A8

A6

13

14 15 27 17 14 17

2 3

18 27

12

20

22

4

A7 (3 Plate)

21

29 8 9

10

5 11

13 1

A7 (4 Plate)

20 5

6

12

7

12 14 15

4 8

9

10

5 11

16

17

18

19

22 21

13 20

5

6

12

7

14 15 16

4

4 Speed Gear Box 25

12

25

26

17

5 Speed Gear Box 24

23

25

19

18

22 21

A7 (5 Plate) 26

25

24

23

1

04-55 CLUTCH ASSEMBLY Key No.

Part Numbers New

Description

151

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ 1

144495/3

Sprocket & Drum assembly (4 plate clutch)

1

111134/1

Sprocket & Drum assembly (3 plate clutch) - 350cc

1

SB - 056

144462

Friction Disc - Old Type

2

Ref. A5

140751/5

Friction Disc - New Type

2

SB - 056, 261

2

144456/C

Sprocket

1

SB - 261

1

Drum, 4 plate clutch sprocket

1

SB-261, 142195

Drum, 3 plate clutch

1

SB-113, 111154

145978/A

Clutch sprocket Drum

1

SB - 261

8

111138/B

Rivets, clutch sprocket & drum

15

SB - 261

100

9

140107

Clutch Ball

54

SB - 261

120

Rivets, Ball cage

15

SB - 261

100

11 140752/B 140752/A Rivets - Friction disc

7

SB - 261

12 111155/A

Cage, Clutch ball

2

SB - 261, 353

6

13 111143/A

Retaining Spring

1

SB - 261

18

144461/1

Steel plate, Dished

2

SB - 261

1

550230/A

Steel plate, Formed

2

Friction plate (Insert type Black)

1

Year 2003

1

144460/1

Steel, Plain plate

2

SB - 261

1

16 144460/1

Steel, Plain plate

3

1

144460/1

Steel, Plain plate

4

1

144458/3

Friction plate (Bonded)

3

SB-261, 493

111146

Clutch Bonded Plate (3 Plate Clutch)

3

Alt. No.144458/3, SB-056 1

145977/A

Friction plate (Bonded)

4

1

550227/A 145977/A Friction plate (Bonded)

5

1

4

5 6

7

10 111137/D

14

15 144459/B

17

1

2

1

04-55 CLUTCH ASSEMBLY

152

A1

A2

A3

A4

A5

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

14 (2 Nos) 16 (2 Nos)

14 (2 Nos) 16 (1 Nos)

5

6

15, 17 (3 Nos)

7

8

9

12

15, 17 (2 Nos)

5 (2 Nos) 11 (7 Nos)

10

Key Nos. 9 (54 Nos), 10 (15 Nos), 12 (2 Nos),

A9

A10

A11

Key Nos.

Key Nos.

Key Nos.

Key Nos.

17 (4 Nos)

14 (2 Nos), 18

23, 24, 26, (Qty. 2 Nos. 25)

17 (5 Nos)

4

1

5 11

A8

A6

13

14 15 27 17 14 17

2 3

18 27

12

20

22

4

A7 (3 Plate)

21

29 8 9

10

5 11

13 1

A7 (4 Plate)

20 5

6

12

7

12 14 15

4 8

9

10

5 11

16

17

18

19

22 21

13 20

5

6

12

7

14 15 16

4

4 Speed Gear Box 25

12

25

26

17

5 Speed Gear Box 24

23

25

19

18

22 21

A7 (5 Plate) 26

25

24

23

1

04-55 CLUTCH ASSEMBLY Key No.

Part Numbers New

Description

153

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

144463/A

Clutch front plate

1

18 550228/A

Clutch front plate

1

Clutch front plate

1

SB - 056

Clutch Spring

6

144138, SB-261

Clutch Spring (Blue)

6

Alt. No. 146029/A SB-261

6

Clutch Spring (Orange)

6

Alt. No. 146029/A SB -261

6

146029/A

Clutch Spring (Yellow)

6

SB - 261

6

146345/A

Clutch Spring (White)

6

SB - 496

20 140321/4

Screw - Clutch cap

3

SB - 353

21 140129

Lock washer, Internal Teeth

3

22 140349/1 111150

Clutch cap

1

23 144465

Bearing washer (ORG washer)

1

140347 145355 146027/A 19 146028/A

SB - 261

MOQ 1 1 1

16 50

SB - 352, New Type

2 1

144464

144464/C Clutch pad (extension shaft tip)

1

SB - 433, 503

4

140343

Clutch Rod Pad (w/o extn. tip)

1

SB - 056

4

144466

Clutch Rod (3 Plate Clutch system)

2

Old Type

1

144497

Clutch rod

2

SB - 261

1

550055/G

Clutch rod AVL

2

SB - 261, 433

6

550522/A

Clutch rod

2

SB - 433

1

26 140201

Ball, 1/4"

1

SB - 433

50

27 140322/A

Clutch Spring (Old Type)

1

3 Plate clutch system

6

28 111185/4

Clutch Centre & back plate assy., 3 Plate clutch

1

SB - 056

1

29 110250

Clutch rod Long

1

SB - 056, 063

1

24

25

04-60 ALTERNATOR (ACG)

154

7 8

CB SYSTEM

CDI SYSTEM

5

1 2

5

3

4

78

5 9

10

A1 Key Nos. 1&2

78 6

7 8 17

TCI SYSTEM

12

15

11 9

5

2

3

A1

4

7 8 1

1

12

7 8

13

A1 Key Nos.

4

1&2

3

2

14

16

04-60 ALTERNATOR (ACG) Key No.

A1

Part Numbers New

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

170413/E 560045/A Alternator set - 12V AC/DC

1

SB - 524, 481

1

500960/D 144030

Alternator set - 12V AC/DC - CDI

1

SB - 503

1

141626

Alternator Set - 12 V

1

LTD

1

147059/C 502053/A Fly wheel magneto assembly, Three Phase

1

SB-461&497, (3+2 Wires)

1

Fly wheel magneto assembly (Electra 2004)

1

SB-320, 502011/D

1

Fly wheel magneto assembly

1

502035/B, SB - 527, 477

1

147056/C

Fly wheel magneto assembly (5-20 deg.)

1

SB - 527

1

502046/A

Fly wheel magneto assembly

1

SB - 461

1

147053/C

Fly wheel magneto assembly, Single Phase

1

4+2 Wires, SB - 461

1

560618/A

Alternator assembly, - BU 500

1

Improved Version

1

141721/3

Stator - 1 Phase, IPP

1

3 Bullet Terminals Wire

1

Stator Assembly - 12V AC/DC

1

170536, SB-477

1

1

SB-461 & SB-497

1

Stator / pulser coil assembly

1

502036

Stator / pulser coil assembly - Single Phase

1

502048/A, SB-320,461

Stator & pulser coil assy - 1 phase magneto. (V)

1

SB - 461, Suitable for TCI Make - V

Stator Assembly - 12V AC/DC

1

SB-194, 196

Stator Assembly - 12V AC/DC - Three Phase

1

560047

Stator & pulser coil assy.

1

502043/B, SB-288,220

143766/B

Rotor Assembly

1

500959/E

Rotor Assembly

1

LTD, SB-194,196

502059/A Rotor and Reluctor assembly

1

SB-461 & SB-497

Rotor and Reluctor assembly

1

502037, SB-477

Rotor and Reluctor assembly

1

502047/A, SB-320

Rotor and Reluctor assembly

1

SB-320, 502005

143633 147058

502058/A Stator / pulser coil assembly - Three Phase

1 147055/A 500953/I 143633

147054 2

Description

155

144119

1

1 1

04-60 ALTERNATOR (ACG)

156

7 8

CB SYSTEM

CDI SYSTEM

5

1 2

5

3

4

78

5 9

10

A1 Key Nos. 1&2

78 6

7 8 17

TCI SYSTEM

12

15

11 9

5

2

3

A1

4

7 8 1

1

12

7 8

13

A1 Key Nos.

4

1&2

3

2

14

16

04-60 ALTERNATOR (ACG) Key No.

Part Numbers New

Description

157

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

560620/B

Rotor Assy. - ACG Aluminium

1

Modified for better charging SB - 481

1

141625/3

Rotor Assy. with Keeper

1

For Non AC/DC vehicle

1

140318/B

Single Coil Spring Lock Washer 20.2 x 32.2 x 2

1

502006/A

Spring washer - Rotor 12.2 x 21.2 x 5

1

140317/1

Nut - Rotor 9/16” x 20 TPI

1

500923/B

Nut - Rotor (Metric) M14 x 1.25

1

SB-194, 196, 503

502007/A

Hex Nut M12 x 1.5 (Drive shaft TCI)

1

SB - 288

550524

Hex Nut M14 x 1.5 Nyloc

1

500913

Nut - Rotor (Drive Shaft)

1

500916/B

Spacer Ø 12.5 x 7.3 x 7

3

1

500965/A

Spacer 7.3 x 13 x 25.5 (Below stator)

2

1

6

141722/A

Spacer 7.3 x 1.5 (stator)

1

1

7

142604

Lock washer - Stator fixing

3

50

8

151910

Nut - For fixing stator

3

50

140311/B

Distance piece - Alternator 19 x 32 x 19

1

1

145438/B

Reluctor Disc

1

SB - 194, 503

500969/C 500907

Reluctor Disc - INEL

1

LTD, SB - 196

1

1

SB - 503, 661

1

11 582511/A 500917/B Black Cable Strap

1

SB - 661, 02-2013

1

12 500967/A

Spacer - Above pulser holder Ø 7.3 x 13 x 14

1

13 502017/A

Hex. Socket head cap screw, M6 x 8

1

SB - 288

10

14 502013/B

Clip

1

SB - 499

20

15 502015/A

Screw - M5 x 12 - Pulser coil fixing

2

SB - 288

16 502070/A

Magneto key

1

SB - 288

17 550095

Allen screw M6 x 30 (End cover)

3

2

3

4

5

9

10 144037

500968/A Pulser coil Assembly (Pulser holder)

1 After Jan 2003, SB-288, 621, 682

50 1 4 4

TCI System

4

1

20 10

04-65 CHAINCASE OUTER

158

A1 Key Nos.

2

8&9 2

1 79

8

7 9 4 3 6

4

5

3

1

8

6 5

Old Type 6

New Type

5

ELECTRA, MACHISMO & THUNDERBIRD

13 14

2

2 1

15 7

11 1

4 3

6 5

10

9

A2 8

4 3

12

Key Nos. 13 & 14

04-65 CHAINCASE OUTER Key No.

Part Numbers New

Description

159

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

A1

Cap Nut assembly

1

SB-256, 145947/A

1

A2

Oil filler plug assembly

1

145948/A, SB - 266, 275

1

143907/B 143907

Chaincase outer (Inches)

1

< Mar ‘02

1

144917/4

Chaincase outer (Metric)

1

SB-203,275, > Mar ‘02

1

145464/1

Chaincase outer CDI

1

SB-266,275,< Mar ‘05

1

Chain case front half

1

144931/2, SB-172

1

502010/B

Chain case front half - TCI finished

1

After April 2005 SB-288, 291, 375

1

502075/B

Chain case front half - Bullet

1

After April 2005

1

Chaincase outer (Inches), Front Half C.B.

1

170102, Before Mar ‘02

Chaincase Front half C.B. (Metric)

1

144865/C, SB-203, After Mar ‘02

145964/A

Chaincase Front half, Metric (Super Finish)

1

144864/G

Chaincase outer - Front half buffed (5 Speed)

1

140297/C

Rubber seal - Chain case outer

1

502060/A

Gasket, TCI Chaincase

1

SB - 372

1

502009/A

Gasket (Electra 2004)

1

SB - 372, 380

1

502004/B

Gasket

1

Oil level plug (Inches) - Chaincase

1

SB - 203 Before Mar 2002

20

144921/B

Oil level plug (Metric) - Chaincase

1

After Mar 2002

10

140299

Fiber washer (Inches)

1

SB - 113, SB - 203, 144633, Before Sept ‘98

40

144915/A

Fiber washer (Metric)

1

After Sept ‘98 SB - 291

140313

Plug Inspection (Inches) 1.0” x 20 TPI

1

Before July 1999

2

144922/B

Inspection plug (Metric)

1

SB-266,Alt.No.145833/A After July 1999

2

145833/A

Plug M24 x 1 (Metric)

1

1

2

3

4

5

144635

140309

1 SB - 275

1 1

1

1

04-65 CHAINCASE OUTER

160

A1 Key Nos.

2

8&9 2

1 79

8

7 9 4 3 6

4

5

3

1

8

6 5

Old Type 6

New Type

5

ELECTRA, MACHISMO & THUNDERBIRD

13 14

2

2 1

15 7

11 1

4 3

6 5

10

9

A2 8

4 3

12

Key Nos. 13 & 14

04-65 CHAINCASE OUTER Key No. 5

Part Numbers New

Description

161

Qty.

Old

144847

Plug - Chain case

1

145681/A

Plug Inspection (Metric)

1

Plug Inspection (Screw Type)

1

Fiber washer, Oil filler plug (Inches) 25.4 x 31.8 x 1.2

1

140564 140314 6

7

8

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks Old Type

MOQ 2 2

Before Mar 2002 SB - 203

50

144920/A

Fiber washer, Oil filler plug (Metric) - New Type

1

After Mar 2002 SB - 266

40

144795

Fiber washer (Inches)

1

< May 1999, SB-203

20

145164/A

Fiber washer (Metric) 13 x 28.5 x 1.5

1

SB - 256 After May 1999

20

145834/A

‘O’ Ring (Dome Nut)

1

SB - 256

20

140282

Cap Nut, 3/8” CEI

1

Before Mar ‘02 SB-172,203,

10

145165/B

Cap (Dome) nut (Metric) M10 x 1

1

After Mar 2002 SB - 256

1

145832/A

Dome nut (Metric) M10 x 1

1

SB - 256

1

Plain washer (Inches) (Chain case front half stud)

1

170288 9

SB-172, Before Mar ‘02

Alt.No.140283, Citi Bike 1 145171

Plain washer (Metric)

1

After Mar 2002 1 SB-172,203,256,266,275

10 550102/A

Oil seal (KOS 9521)

1

1

11 550061/B

Bush

1

1

12 550095

Allen screw M6 x 30 (Chain case front half)

10

10

13 502018/B

Oil filler plug

1

SB - 288, 390, 687

1

14 502019/A

‘O’ Ring (Oil filler plug)

1

SB - 288

30

15 145834/A

‘O’ Ring (Dome Nut)

1

SB-256

20

05-10 CARBURETOR - VM 24 & VM 28 A1

VM 24

162

VM 28

Key Nos.

5

6 4

All in group 4-40

43 42

2

41

1

3

40 39

51

37 36

2

1

6

7 45

15

24 12 23 22

46

44

10 11

48 16

47

50

36

15

32 14

34

22 49

51 16 17

29

21

21

18 20

56

13 10 11

37

33 31

13

12

24 44 45 44

14

52

38

5 8 9

53 39

40

26

4

25

50

55

41

25

26

54

42

27

27

55

9

43

28

35 28

8

35

19

17 18 19

20

30

05-10 CARBURETOR - VM 24 & VM 28 Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

163

Remarks

MOQ

144732/A

Carburetor 350cc

1

1

A1 144135/1

Carburetor (EGLI)

1

1

535 CC EGLI Carburetor

1

141947

Air Adjuster Spring

1

1

141951

Air screw

1

10

142970

Air screw - VM 28

1

6

142971

“O” Ring, Air screw

141958

Screw - Throttle adjuster

1

142972

Screw, Throttle Adjuster Carb. 500 CC (VM 28)

1

141952

Spring - Throttle adjuster

1

142973

Spring - Throttle adjuster - VM 28

1

6

141946

“O” Ring, Throttle screw

1

18

7

142981

“O” Ring - Carb Flange

1

20

8

141967

Valve seat packing

1

1

141969

Needle valve assembly

1

1

142984

Needle valve assembly

1

1

Washer, Main jet

1

Main jet 90

1

Main jet 110

1

112180

Main jet 117.5

1

144335

1

Main jet 500cc (110 MJ)

1

VM 28 Carb.

1

Pilot jet

1

2

141978

Needle jet - VM 24

1

1

142992

Needle jet - VM 28 Carb.

1

1

Hinge pin

1

1

1 2 3 4 5

9

10 141966 141948 11 142997 12 141977 13

14 141950

144136/1

1

1 4 20

2

05-10 CARBURETOR - VM 24 & VM 28 A1

VM 24

164

VM 28

Key Nos.

5

6 4

All in group 4-40

43 42

2

41

1

3

40 39

51

37 36

2

1

6

7 45

15

24 12 23 22

46

44

10 11

48 16

47

50

36

15

32 14

34

22 49

51 16 17

29

21

21

18 20

56

13 10 11

37

33 31

13

12

24 44 45 44

14

52

38

5 8 9

53 39

40

26

4

25

50

55

41

25

26

54

42

27

27

55

9

43

28

35 28

8

35

19

17 18 19

20

30

05-10 CARBURETOR - VM 24 & VM 28 Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

165

Remarks

MOQ

141970

Float assembly

1

1

142996

Float assembly - VM 28

1

1

141953

Float chamber gasket

1

5

142974

Float chamber gasket

1

10

141968

Float chamber body

1

1

142995

Float chamber body - VM 28

1

1

18 141963

Spring washer

4

1

19 141964

Screw - Float chamber

4

1

Throttle valve piston - VM 24 - 2.0

1

1

Piston (Throttle) Valve - 3.0 -

1

Throttle valve

1

21 141945

Jet needle - VM 28 4DH7-3

1

1

22 141965

Spring clip

1

5

23 141959

Spring plate

1

10

Spring - Throttle valve

1

14

Spring - Throttle valve - VM 28

1

Washer rubber - Mixing chamber cap

1

Washer rubber - Mixing chamber cap - VM 28

1

141973

Mixing chamber cap

1

1

142994

Mixing chamber cap - VM 28

1

1

27 141975

Lock nut - Throttle cable adjuster

1

1

28 141976

Adjuster - Throttle cable

1

10

29 142991

Packing F.C.B. (500cc)

1

30

30 142990

Guide Screw

1

1

31 142978

Connector block

1

32

Spring Throttle Adjuster

1

15 16 17

141957 20 144152

24 25 26

141954 141974

142977

142975

1 1

142986

142973

1

1

05-10 CARBURETOR - VM 24 & VM 28 A1

VM 24

166

VM 28

Key Nos.

5

6 4

All in group 4-40

43 42

2

41

1

3

40 39

51

37 36

2

1

6

7 45

15

24 12 23 22

46

44

10 11

48 16

47

50

36

15

32 14

34

22 49

51 16 17

29

21

21

18 20

56

13 10 11

37

33 31

13

12

24 44 45 44

14

52

38

5 8 9

53 39

40

26

4

25

50

55

41

25

26

54

42

27

27

55

9

43

28

35 28

8

35

19

17 18 19

20

30

05-10 CARBURETOR - VM 24 & VM 28 Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

167

Remarks

MOQ

33

Washer - Screw

2

142983

1

34

Screw - Throttle valve

2

142980

1

35 141956

Throttle Cable Cap

1

10

141972

Plunger assembly

1

2

142989

Plunger assembly - VM 28

1

2

141960

Spring

1

1

Spring - Plunger - VM 28

1

“O” Ring

1

1

Lever assembly - Starter

1

1

Lever assembly - Starter - VM 28

1

40 141949

Washer

1

50

41 141955

Spring plate

1

1

141962

Guide holder

1

1

142987

Cap plunger guide holder

1

1

Starter Plunger Cap

1

14

Gasket, Carburetor flange

3

SB - 372

10

Gasket, Carburetor flange - 350cc

3

144625/A, SB-372

10

Spacer

2

Flange assembly

1

SB - 349

1

Carburetor flange with bush - PAV

1

146750/B SB - 349, 491

1

Flange assembly with nipple, screw, spring and bush

1

144082

47 112096/A 112096

Spring, Auxiliary air screw

1

50

48 112095/B

Screw, Auxiliary air

1

5

141831

Tube, Flexible

1

144084

Pipe / Tube for Carb. Flange

1

36 37

38 142979 39

42

141971

43 141961 44

146849/A

45 141515/A 112089

143287

46

49

142988

142985

1

1

1

SB - 232

1 1

05-10 CARBURETOR - VM 24 & VM 28 A1

VM 24

168

VM 28

Key Nos.

5

6 4

All in group 4-40

43 42

2

41

1

3

40 39

51

37 36

2

1

6

7 45

15

24 12 23 22

46

44

10 11

48 16

47

50

36

15

32 14

34

22 49

51 16 17

29

21

21

18 20

56

13 10 11

37

33 31

13

12

24 44 45 44

14

52

38

5 8 9

53 39

40

26

4

25

50

55

41

25

26

54

42

27

27

55

9

43

28

35 28

8

35

19

17 18 19

20

30

05-10 CARBURETOR - VM 24 & VM 28 Key No. 50

Part Numbers New

53

56

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ 40

Washer - Metal 5/16” shake proof

2

586038/A 210026

Spring Washer M8

2

SB - 565, SB - 687

Tube - Air vent

2

142982

142471

Carb FL Washer

1

1

112144

Gasket Intake Manifold 500cc

1

1

144645

Carb. flange gasket 500cc

1

VM 28 Carb. MTG

Carburetor Flange (FIN) - 500 assembly

1

144083

Carburetor Flange - A500cc

1

1

Hose, Carburetor

1

10

143144/2

Clip - Hose (Old Type)

2

10

500711/A

Hose Clip (New Type)

2

SB - 08-2013

10

143146

Hex. socket head HD cap screw M8 x 30

2

SB - 687

10

586006/A

M6 x 55 Socket Bolt

2

SB - 687

10

510821

54 143143 55

Qty.

140147

51 52

Description

169

40

1

05-20 CARBURETOR - A350 (BING)

170

1

8

9

2 3 7

5 4

2

10 2 6 15

2

O ld

11 12

14

Typ e

3 13

05-20 CARBURETOR - A350 (BING) Key No.

Part Numbers New

1

Description

171

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Carburetor assembly - LB 350cc

1

500700

1

500711/A

Clip hose

2

Before June 2002 SB - 199, 200

1

143144/2

Clip hose Ø 38-50

2

After June 2002

10

500699

Hose sleeve carburetor to engine

1

SB-172,Before June ‘02 1

Hose sleeve carburetor to engine (Nitrle) - C.V. Carb.

1

500822/A, After June 2002

6

4

Needle jet

1

500772

1

5

Pilot jet

1

500775

1

6

Float assembly

1

500769

1

7

Needle valve set

1

500771

1

8

Strainer

1

500778

1

9

Jet needle

1

500786

1

10

Throttle valve

1

500785

1

11 500355

Hex socket head screw M6 x 16

2

After June 2002

10

12 144636/A

Sealing washer - Copper

2

After June 2002

1

13

Flange - Carb. LB

1

500880/A, SB-220, After June 2002

14 500824/A

Gasket C.V. Carb

1

After June 2002

2

3

10

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL)

172

A1

A2

A3

A4

A5

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 40 (2 Nos), 47, 14, 15 from group 04-70, 16 (2 Nos), 17 (2 Nos), 18 (2 Nos), 21, 35 from group 04-80, 22 (2 Nos), 30 (2 Nos), 31,33 from group 06-10 and 1 from group 07-20

45 & 46

27 & 48

14, 25 & 26

29, 30 & 31

47 53

14 1

33

A6

A7

Key Nos.

Key Nos.

35, 36, 37,49 & 501

12, 16, 22, 35, 48, 49, 51 & 54

54

5

34

6

7 8 9

Oldest Type

2

2

3 2

2

15 16

10

Metal Type

Old Type

53

51

32

17 18

3

PET Type

4

11 12

2

2

35

30

19 20

New Type

31

36

29

37

38

49

50

21 22

3 PET Single Piece Construction

43

13 44 24

45 40

46 41 42

28

27

23 25 26

39 Old Type

28

‘L’ Type Drain 48

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

173

Remarks

MOQ

A1 597272

Carburetor kit - BS 26

1

1

A2 597278

Carburetor flange kit

1

1

A3 888084

Drain screw repair kit - BS 29

1

1

A4 888085

Drain and vent pipe kit - BS 29

1

1

A5 888086

Idle screw repair kit - BS 29

1

1

A6 888083

Mixture Pilot Screw Repair Kit - BS 29

1

1

A7 888224

Minor Kit Carb. BS 29 Repair Kit

1

1

500820/B

Carburetor assembly - BS 26

1

SB - 549

1

510700/C

Carburetor assembly - BS 29 (Machismo 500)

1

SB - 549

1

510700/D

Carburetor assembly - BS 29 (Machismo 500)

1

Plastic Top Cover (PET) 1

500854

Top cover fixing screw (Full Thread)

2

Oldest Type

570936

Top cover fixing screw - Shank Type

2

New Type, > June 2008 10

500831

Diaphragm top cover (Metal) BS 26 (Oldest Type)

1

5

570831/A 510831

Diaphragm top cover - BS 26 & BS 29 (PET Type) Grey

1

Old Type, > June 2008

570943

Diaphragm top cover - BS 26 & BS 29 (PET Type)

1

Single piece construction 3

500833

Piston valve spring - BS 26

1

2

510833

Piston valve spring - BS 29

1

Alt. No. 570833/A

570833/A

Piston valve spring - BS 29

1

New Type, > June 2008 2

5

500848

Jet needle plate fixing screw

2

10

6

500836

Jet needle fixing plate

1

10

7

500837

Jet needle retainer spring

1

10

8

500839

Jet needle washer C.V. Carb.

1

10

9

500838

Jet needle E-Ring

1

10

500864

Jet needle

1

2

510864

Jet needle

1

2

1

2

3

4

10

10

3

2

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL)

174

A1

A2

A3

A4

A5

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 40 (2 Nos), 47, 14, 15 from group 04-70, 16 (2 Nos), 17 (2 Nos), 18 (2 Nos), 21, 35 from group 04-80, 22 (2 Nos), 30 (2 Nos), 31,33 from group 06-10 and 1 from group 07-20

45 & 46

27 & 48

14, 25 & 26

29, 30 & 31

47 53

14 1

33

A6

A7

Key Nos.

Key Nos.

35, 36, 37,49 & 501

12, 16, 22, 35, 48, 49, 51 & 54

54

5

34

6

7 8 9

Oldest Type

2

2

3 2

2

15 16

10

Metal Type

Old Type

53

51

32

17 18

3

PET Type

4

11 12

2

2

35

30

19 20

New Type

31

36

29

37

38

49

50

21 22

3 PET Single Piece Construction

43

13 44 24

45 40

46 41 42

28

27

23 25 26

39 Old Type

28

‘L’ Type Drain 48

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

175

Remarks

MOQ

500832

Piston valve assembly - BS 26, C.V. Carb.

1

1

11 510832

Piston valve assembly - BS 29, C.V. Carb.

1

1

Piston valve assembly - BS 29, C.V. Carb.

1

New Type

1

510835

Diaphragm - BS 26 & BS 29

1

Common

1

510831

Diaphragm - Bullet X

1

1

Diaphragm retainer ring

1

10

500861

Air vent hose - BS 26

1

5

14 510861

Air vent hose - BS 29

1

Old Type, Ref. A4

5

570873/A

Air vent hose - BS 29

1

New Type, L Bend

5

500865

Needle jet (P-2M) - BS 26

1

2

510865

Needle jet - BS 29

1

1

500845

“O” Ring - Jet Holder

1

10

570845/A

“O” Ring - Jet Holder / Drain screw

1

Main jet holder

1

2

500863

Main jet (110) - BS 26

1

2

570837/A

Main jet (110) - BS 29

1

2

19 500846

Float pin

1

2

20 500847

Float pin fixing screw

1

10

21 500843

Float assembly

1

2

22 500841

‘O’ Ring float chamber cover CV Carburetor

1

2

23 141963

Spring Washer

2

20

24 500842

Screw Bowl MTG with Washer (FCB Fixing)

2

10

25 500874

Clip Drain Hose

1

Ref. A4

10

500853

Hose, Drain

1

Old Type, Ref. A4

5

570842/A

Drain Hose

1

New Type

5

Screw Drain

1

Ref. A3

2

570832/A 12

500835

13 500834

15 16

17 500844 18

26

27 500871

New Type

10

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL)

176

A1

A2

A3

A4

A5

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 40 (2 Nos), 47, 14, 15 from group 04-70, 16 (2 Nos), 17 (2 Nos), 18 (2 Nos), 21, 35 from group 04-80, 22 (2 Nos), 30 (2 Nos), 31,33 from group 06-10 and 1 from group 07-20

45 & 46

27 & 48

14, 25 & 26

29, 30 & 31

47 53

14 1

33

A6

A7

Key Nos.

Key Nos.

35, 36, 37,49 & 501

12, 16, 22, 35, 48, 49, 51 & 54

54

5

34

6

7 8 9

Oldest Type

2

2

3 2

2

15 16

10

Metal Type

Old Type

53

51

32

17 18

3

PET Type

4

11 12

2

2

35

30

19 20

New Type

31

36

29

37

38

49

50

21 22

3 PET Single Piece Construction

43

13 44 24

45 40

46 41 42

28

27

23 25 26

39 Old Type

28

‘L’ Type Drain 48

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL) Key No. 28

Part Numbers New

Description

Qty.

Old

500860

Float body assembly - BS 26 Straight Nipple Drain

570732/B 570732/A Float body assembly - BS 26 & BS 29, C.V. Carb. Drain Screw ‘O’ Ring Type with ‘L’ Type Drain Nipple

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

177

Remarks

MOQ 1

1 1

> April 2012

1

29 500857

Idle adjuster screw (Yellow)

1

Ref. A5

1

30 500856

Packing, Idle adjuster screw

1

Ref. A5

20

31 500855

Spring, Idle adjuster screw (Yellow)

1

Ref. A5

10

Pilot jet (Slow Jet) BS 26 - 15

1

2

Pilot jet (Slow Jet) BS 29 - 12.5

1

2

510867

Pilot Air Jet Bx

1

2

500867

Pilot air jet (ID 1.6 Thread Type)

1

< April ‘12, Applicable

2

570839/A

Pilot air jet C.V. Carb (ID 1.2 Thread Type)

1

< Sep. 2009

2

500849

Plunger assembly choke- BS 26

1

1

570841/A

Plunger assembly choke- BS 29

1

1

35 500870

“O” Ring, Pilot screw Front

1

20

36 500869

Washer, Pilot screw

1

20

Spring, Pilot screw

1

Common

20

38

Cap - BS 26

1

500873

1

39

Hose carburetor to engine (Nitrle)

1

SB-243, 500822/A, Before Dec 2002 Ref.Key No.45,46

6

143144/2

Clip hose Ø 38-50 (Old Type)

2

SB-243,Ref.Key No.45,46 10 Before Dec 2002

500711/A

Hose Clip (New Type)

2

SB - 08-2013

10

41 500355

Hex. socket head screw M6 x 16

2

SB - 220

10

42 144636/A

Sealing washer

2

Flange C.V. Carb.

1

SB-243, < Dec 2002

1

Flange C.V. Carb.

1

SB-243,Ref.Key No.45,46

1

Flange for Carb. A500

1

500866 32 570840/A

33 34

37 500862

40

500821 43 521262/A 510821

510862

20

1

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL)

178

A1

A2

A3

A4

A5

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 40 (2 Nos), 47, 14, 15 from group 04-70, 16 (2 Nos), 17 (2 Nos), 18 (2 Nos), 21, 35 from group 04-80, 22 (2 Nos), 30 (2 Nos), 31,33 from group 06-10 and 1 from group 07-20

45 & 46

27 & 48

14, 25 & 26

29, 30 & 31

47 53

14 1

33

A6

A7

Key Nos.

Key Nos.

35, 36, 37, 49 & 501

12, 16, 22, 35, 48, 49, 51 & 54

54

5

34

6

7 8 9

Oldest Type

2

2

3 2

2

15 16

10

Metal Type

Old Type

53

51

32

17 18

3

PET Type

4

11 12

2

2

35

30

19 20

New Type

31

36

29

37

38

49

50

21 22

3 PET Single Piece Construction

43

13 44 24

45 40

46 41 42

28

27

23 25 26

39 Old Type

28

‘L’ Type Drain 48

05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

179

Remarks

MOQ

44 500824/A

Gasket

1

SB-243,Ref.Key No.45,46 10 Before Dec 2002

45 521178/A

Carburetor Flange (Single piece construction)

1

After Dec 2002, SB - 243,354

1

46 521200/A

“O” Ring Flange

1

SB-243, > Dec 2002,

5

Used with Part No.521178/A

47 500823/B 500823

Bellows (PVC Nitrle) Air filter to Carb.

1

SB - 552

1

48 570845/A

“O” Ring Drain Screw

1

Ref. A3

20

49 570846/A

“O” Ring Pilot Screw

1

> August 2010

20

570844/A

Pilot “E” Adjusting Screw - BS 29

1

500868

Pilot “B” Adjusting Screw - BS 26

1

51 570836/A

Needle Assembly Float (1.5 C.V. Carb)

1

5

52 500872

Cap Throttle Shaft

1

5

53 570874/A

Clip Air Vent

1

20

54 570940/A

‘O’ Ring plunger assy. choke

1

10

50

2 Old Type

2

06-10 RESONATOR SYSTEM

180

1

8

18 11 10 17

1 9

14 13

12 New Type

7

6

12

2 12 Old Type

3 15

4 16

5

06-10 RESONATOR SYSTEM Key No.

Part Numbers New

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

801267

145449/B Resonator box - Black

1

SB-332,Alt.No.801484

1

801484

146525

Resonator box - Black

1

SB - 332

1

Resonator box - Plated with Nipple

1

SB-332,Alt.No.146524/C

1

1

806015, SB-200

145448/B 1

2

Description

181

145555/A Resonator box - Black 146524/C

Resonator box - Plated

1

1

146756/A

Resonator box - Plated

1

SB-84,454,Alt.No.540123/A 1

540123/A

Resonator box - Plated A500

1

1

801491

Resonator box assy - black (Emission Norms)

1

SB - 354

1

145456/A

Beading (Old type)

1

Alt. No. 592596/A, Gasket New Type

20

SB-180,188,199,200,603,663

592596/A

Gasket Rubber Beading - Resonator

1

SB - 673

20

3

801127

Bottom cover

1

SB - 663, 673

2

4

586032/A 141061/1 Plain Washer

1

SB - 687

50

1

143541 SB-188,199,200,297,317

1

586042/A 145861/A Flanged Hex Bolt M6 x 28

1

SB - 687

10

142274

Hex. Screw M6 x 16

2

SB-252

40

M6 x 1 x 14 MM Hex. Flange Screw

2

SB - 05-2013

Flanged Hex bolt M6 x 20

2

145961/A

140129

Lock Washer, Internal Teeth

2

SB-252, SB-687, Ref.Key No. 6

111901/A

Hexagonal Bolt M8 x 1.25 x 70

1

SB-252

143657

Hex Bolt M8 x 40L

1

SB - 687

40

586049/A 143657

Hex Bolt M8 x 40L

1

SB - 687

40

801066

Bracket

1

SB-663, 673

1

Hex screw M6 x 27

5

6 7

8 9

145961/A

147617/A

50

06-10 RESONATOR SYSTEM

182

1

8

18 11 10 17

1 9

14 13

12 New Type

7

6

12

2 12 Old Type

3 15

4 16

5

06-10 RESONATOR SYSTEM Key No.

Part Numbers New

Description

183

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ 40

140147

Washer shake proof 5/16”

1

586038/A 210026

Spring Washer M8

1

Nut

1

500711/A

Hose clip

2

146318/A

Hose clip S.S.

1

2

141829/A

Bellows - A/F

1

1

500750/B

Bellow

1

1

14 500712/A

Hose clip - Dia 60

1

1

15 500719

Strap

1

50

Pipe / Tube for Carb. Flange

1

143497/B

Suction pipe

1

SB - 332

1

146528/A

Suction pipe, Connection Tube PVS - Rubber

1

SB - 332

1

Hose clip

1

SB-188, 199, 200

4

10

11 141051 12 13

16 144084 17

18 142179

370169

SB - 565, SB - 687

40 40

SB - 220

1

06-20 BREATHER BOX AND PULSE AIR VALVE (PAV)

184

PAV SYSTEM

24

5 6

6

1

7

13 27

8

8

26

9

8 7

11

1

30

29 33

9 8

9

5

20 21

18

2

32

19

2 31

14

10 23

Beading

28

4

25

12

5

22

4 3

14 15 16

15 16 17

06-20 BREATHER BOX AND PULSE AIR VALVE (PAV) Key No.

Part Numbers

Description

MOQ

1

560151/B For Mach, After July 2002 SB-188, 480

1

Breather box assy - Metal

1

SB-480

1

Breather box assy

1

500444, SB-220, Before July 2002

Breather box assy., T1

1

521171/A

1

Breather box assy

1

SB - 529

1

Breather box assy

1

SB-330, 502074/A

1

146529/A

Breather box assy

1

SB-384

1

521240/C

Breather box assy

1

Breather box

1

560158, SB-188,200, For Mach, After July 2002

1

146274/A

Breather box Assy. - Homologation (Metal)

1

SB - 408

1

146291/A

Breather box assy (thuderbird)

1

SB - 384

1

145455/B

Breather return tube (14 OD / 10 ID x 155L)

1

SB-188, 200

5

147007/B

Breather return tube

1

SB - 403, 407

5

500108

Breather return tube (Pipe Short - 120)

1

10

521161/B

Breather Pipe - Straight

1

1

510194/B

Breather return tube L 450 x OD 13.5

1

1

146276/B

Breather return tube

1

SB-330, Ref. 146025/B

1

143484/B

Breather pipe, Short

1

SB - 330

10

Old

147529/A 500454

2

3 4 5

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

New

560151/A Breather box assy

1

Qty.

185

146025/B

1

500128/B 500128/A Breather pipe L 370 x OD 16

1

146172/C 146172/B Breather pipe chain case

1

SB - 288, 330

2

560156/B 560156/A Breather pipe - B.box to A/F

1

SB - 188, 200

1

500127

1

Before July 2002

1

1

After July 2002

1

Breather pipe, Long (Old oil circuit) L 385

500126/B 500126/A Breather pipe, Long (New oil circuit) L 300 x OD 14

1

06-20 BREATHER BOX AND PULSE AIR VALVE (PAV)

186

PAV SYSTEM

24

5 6

6

1

7

13 27

8

8

26

9

8 7

11

1

30

29 33

9 8

9

5

20 21

18

2

32

19

2 31

14

10 23

Beading

28

4

25

12

5

22

4 3

14 15 16

15 16 17

06-20 BREATHER BOX AND PULSE AIR VALVE (PAV) Key No.

Part Numbers New

Description

Qty.

Old

581084/A

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

187

Remarks

MOQ

Breather pipe - B.box to A/F L 150 x OD 14

1

Breather pipe - B.box to A/F L 200 x OD 14

1

143485

Breather pipe, Long - B.box to A/F L 280 x OD 14

1

1

6

140573/B

Clip, Hose

3

1

7

141093

Hex Bolt M6 x 10

1

50

8

143496/A 143496

Washer

2

30

9

586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

1

40

510187/B

Pulse Air Valve - PAV Unit (TCI)

1

SB - 349

147616/A

PAV - Assy

1

SB - 504

1

146748/A

PAV Tube - A/F to PAV Unit L 675 x OD 14

1

SB - 349

1

510191/D

Breather Pipe 16 X 10 X 800

1

SB - 354

1

510189/F

Braided hose PAV Synthetic rubber

1

SB - 349, 419,

1

Braided Hose - Homologation

1

SB - 358

1

Braided Hose

1

144151, SB-358

1

146318/A

Hose clip

1

SB - 349

2

146479

Clip for Crankcase D/S (Stainless Steel Hose Clamp 12)

1

586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

2

5

10 11

586048/A

12 146293/A

13 14

586021/A 141306/2 Hexagonal Nut M6 x 1 x 7

15 140129 16

111846

10 SB - 349

40 40

Lock Washer, Internal Teeth

4

50

Hex. Bolt M6 x 1 x 20

2 2

510190/C 510190/B PAV Tube

1

18 142528

510193/B

2

586042/A 145861/A Flange Bolt, PAV Mounting

17 146995/A

1

SB-349, SB-687, LTD

20 10

SB - 349, 395

4

PAV Tube

1

1

PAV Tube

1

147700/A SB-507, 522

1

Hex. screw M5 x 12

2

SB - 349

50

06-20 BREATHER BOX AND PULSE AIR VALVE (PAV)

188

PAV SYSTEM

24

5 6

6

1

7

13 27

8

8

26

9

8 7

11

1

30

29 33

9 8

9

5

20 21

18

2

32

19

2 31

14

10 23

Beading

28

4

25

12

5

22

4 3

14 15 16

15 16 17

06-20 BREATHER BOX AND PULSE AIR VALVE (PAV) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

189

Remarks

MOQ

19 140129

Lock Washer, Internal Teeth

2

SB - 349

50

20 141862

Nut

2

SB - 349, 354

1

PAV Unit Bracket

1

SB-349, 510188/F

5

PAV Mounting Bracket

1

SB - 358

1

147503/A

PAV Bracket

1

SB - 504

1

22 500110/E

Breather bolt

1

SB - 284

1

23 146333/A

Clip, Breather tube

1

24 147502/A

Grommet

2

SB - 504

20

25 147504/A

Bush - PAV

2

SB - 504

10

26 147039/A

Wire clamp - PAV

1

SB - 414

10

146295/A

Grommet - Homologation

1

20

142582

Grommet Rubber

1

20

28 560159/A

Beading - PVC

1

SB - 188, 200

29

Pulse Air Valve Assembly (PAV)

1

144187, SB - 358

30

Dummy Cap

1

144188, SB - 358

31

Tube, Pulse Air Valve

1

144149, SB-239,358

32

Lock Nut

1

144150, SB-358

33

Spacer

1

141234, SB-358

21 146292/A

27

10

10

06-30 AIR FILTER ASSEMBLY

190

A1

A350

Key Nos. 1,3,4,5,7,8,9

350, 500, 535

Key Nos.

1

4

A1

1,2,5,6,8,9,21

1 17

10 12

13

15

11

5

15

13

14

13

20

11

16 12

16

19 17

10

14

12

10

2

20 19

1

5

13

21

6

12 10

18

7 8 9 8 9

06-30 AIR FILTER ASSEMBLY Key No.

Part Numbers New

Old

801262

112057

Description

191

Qty.

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Air filter assembly complete (CIV)

1

SB-175

1

Air filter assembly, Chrome Plated

1

500727/B, SB-199

1

Air filter assembly, Plated (EGLI Type)

1

170462, SB-200

1

Air filter assembly, Painted (EGLI Type)

1

Air filter assembly, Black

1

801131

1

Air filter assembly, P.O.Red

1

802020

1

Air filter assembly, Peacock Blue

1

803013

1

Air filter assembly, Athena Grey

1

806050

1

Air filter body, Black

1

Air filter body, P.O.Red

1

802001

1

Air filter body, Peacock Blue

1

803001

1

Air filter body, Athena Grey

1

806001

1

Air filter body, Plated

1

SB-175, Alt.No.801261

1

Air filter body, Plated

1

500728, SB-199

1

Air filter body, Plated

1

170461/2, SB-200

1

Stud - Air filter

1

110671/2, SB-200

10

Air Filter Stud (D) 175mm Long

1

SB-188, 200

10

3

Top Cover, Air filter, Chrome Plated

1

500729/B, SB-199

1

4

Gasket, Air filter cover

2

500741, SB-199,

1

112161

Air filter element

1

SB - 175

1

143548/A 500702

Air filter element

1

SB-199

1

110673

Air Filter (Spares)

1

SB-043

1

6

Element retainer, Black

1

801001

7

Air filter intake box, Chrome Plated

1

500755, SB-199

1

Double Coil Spring Lock Washer

1

SB - 175

1

1

SB - 687

50

A1

801002

1 112058

2

5

8

112137

110656

586032/A 141061/1 Washer

1

1

06-30 AIR FILTER ASSEMBLY

192

A1

A350

Key Nos. 1,3,4,5,7,8,9

350, 500, 535

Key Nos.

1

4

A1

1,2,5,6,8,9,21

1 17

10 12

13

15

11

5

15

13

14

13

20

11

16 12

16

19 17

10

14

12

10

2

20 19

1

5

13

21

6

12 10

18

7 8 9 8 9

06-30 AIR FILTER ASSEMBLY Key No.

Part Numbers New

Description

193

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

9

Nut

1

10 142274

Hex. Screw M6 x 16

2

11 586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

2

SB - 687

50

12 586032/A 141061/1 Washer

2

SB - 687

1

13 140129

Lock Washer, Internal Teeth

2

SB - 687

50

140147

Washer, Shake proof 5/16”

1

586038/A 210026

Spring Washer M8

1

Nut

1

40

Bracket - Air filter - Black

1

1

Bracket - Air filter

1

17 111901/A

Hexagonal Bolt M8X1.25X70

1

20

18 500719

Strap, Air filter hose

1

50

141829/A

Bellows, Air filter to carburetor

1

1

500750/B

Bellow (SPACO)

1

1

Worm Clip

1

Clip, Hose

1

1

Sticker

1

1

14

15 141051 16

19 20

801066

500712/A

21 110414

110663 SB - 188, 200 40

40 SB - 565, SB - 687

500740, SB - 199

141655

40

1

1

06-40 AIR FILTER ASSEMBLY (THUNDERBIRD)

194

THUNDERBIRD

A1 Key Nos.

6

1

All except 6&7 6 7

7 11 10

12

3

8

8

4 8 5 2

9

9 9 9 9

13

06-40 AIR FILTER ASSEMBLY (THUNDERBIRD) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

195

Remarks 521096, SB-354

MOQ 1

Air filter assembly, Athena Grey

1

521237

Air filter assembly

1

521091/E

Air filter body

1

521238/B

Air filter body - Bullet X

1

1

2

521129/B

“O” Ring

1

1

3

521172/A

Air filter element

1

1

4

521093/D

Cover, Filter element

1

1

5

521092/D

Lid - Air filter

1

1

142258

Hex screw M8 x 16

3

40

591534/A

Flanged Hex. Bolt M8

3

SB-687, Alt. No. 586025/A 40

141051

Hex nut M8

3

40

Slotted cheese head screw M5 x 18

3

142095, Old Type

142065

Slotted cheese head screw M5 x 20 - T1

3

New Type

521125

Cross recessed pan head screw M5 x 25

5

572611/A

Clip Hose (New Type)

1

SB - 08-2013

1

570899/A

Hose Clip

1

Old Type, SB - 08-2013

1

Bellows Out let - Air Filter to Carb.

1

SB-663, 673

1

12 500712/A 147897/B Hose Clip

1

SB - 661

1

13 141560

1

After 2008

1

A1 1

6 7 8 9 10

11 500823/B

Air Pollution Sticker

1 Alt.No.521238/B, SB-354

1

07-10 SILENCER AND EXHAUST PIPE

196

THUNDERBIRD 21

5

20 22

2 3

6

2

19

23 4

5

5 18

6

3

26

1 13

25 18

14 7

29 Glass Wool

12

16 8

15

11

10 9

17

9

A1 Key Nos. (Qty. 2 Nos. 3, 5 & 19), 14, 18

10

07-10 SILENCER AND EXHAUST PIPE Key No.

Part Numbers New

1 2

6

7

8

Remarks

MOQ

1

Before Nov 2001, SB-021, 188, 199

1

Silencer assy with bracket

1

143074, SB-021

1

Silencer Std (Short), Plated

1

SB-021,161, < Nov ‘01

Silencer (Long) 350cc Mach., Plated

1

SB-161, Before Nov 2001

Silencer assy with bracket

1

SB-200, 142901 Before Nov 2001

145434/A 145787/A Silencer assy with bracket

1

After Nov 2001

1

521084/I

1

SB - 235

1

112163 112101

521084/H Silencer assy plated (TB 2005)

142258

Slotted Cheese Head Screw

1

Flange Screw M8 x 30

1

Plain Washer, M8

2

586036/A 140080/2 Plain Washer, M8

2

586036/A 140080/2 Plain Washer, M8

1

4 5

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Silencer assy with bracket

140080/2 3

Qty.

Old

112162

A1

Description

197

40 143659

10 50

SB - 687

50 50

Spacer

1

521151/B

140147

Washer shake proof 5/16”

3

40

140147

Washer shake proof 5/16”

1

40

586038/A 210026

Spring Washer M8

3

141051

Nut

1

40

586004/A 142182

Hexagonal Nylock Nut M8 x 9.5

1

30

500804/A

Gasket ring, Exhaust

1

SB-380

10

500334/A

Gasket ring, Exhaust

1

SB-380, 599

10

500430/A

Gasket ring, Exhaust

1

T1

10

510804/A

Gasket ring, Exhaust

1

Alt. No. 582638/A, SB-599 30

500802/A

Flange, Exhaust

1

SB - 565, SB - 687

40

07-10 SILENCER AND EXHAUST PIPE

198

THUNDERBIRD 21

5

20 22

2 3

6

2

19

23 4

5

5 18

6

3

26

1 13

25 18

14 7

29 Glass Wool

12

16 8

15

11

10 9

17

9

A1 Key Nos. (Qty. 2 Nos. 3, 5 & 19), 14, 18

10

07-10 SILENCER AND EXHAUST PIPE Key No. 9

Part Numbers New

Description

Qty.

Old Nut M8 x 1.25

2

199

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks 500803/A, SB-199

586005/A 145867/A Flange, Nut

2

144123/A

Exhaust pipe

1

144055

Exhaust pipe Std - Plated

1

Exhaust pipe with hot tube - Plated

1

SB-141, 145150

1

SB-199,

10 521098/A 500808/B Exhaust pipe

MOQ

30 SB-161, 188, 349

1 1

521137/C

Exhaust pipe

1

SB-354, 418

1

521261/B

Exhaust pipe

1

SB-161

1

510807/E

Exhaust pipe

1

SB-354

1

147220/B

Exhaust pipe Std - Plated Modified

1

SB-521

1

11 111914

Slotted Cheese Head Screw

1

Before Nov 2001

50

12

Bracket, Powder Coated - Black

1

500805/A, SB-199, Before Nov 2001

13

Bracket

1

500806 Before Nov 2001

Silencer, Short

1

SB - 199

1

Silencer assy without bracket

1

143073, SB-021

1

145435/A 144193

Silencer, Long - Plated Noise Norms

1

SB-200, After Nov 2001 Alt.No.540090/A

1

144220/3

Silencer, Long

1

Silencer

1

520184/I

1

1

146161/A SB-200, After Nov. 2001

1

Silencer assy. (Glasswool type) - TCI

1

SB-280, > Nov. 2003

1

Slotted Cheese Head Screw

1

SB - 504

40

16 586032/A 141061/1 Washer

1

SB - 687

50

17 586029/A 141060

1

SB - 687

40

112163

14

145435/A Silencer, Long 145787/C 15 591578/A 141044

Hexagonal Nut M6 x 1 (Metric)

1

07-10 SILENCER AND EXHAUST PIPE

200

THUNDERBIRD 21

5

20 22

2 3

6

2

19

23 4

5

5 18

6

3

26

1 13

25 18

14 7

29 Glass Wool

12

16 8

15

11

10 9

17

9

A1 Key Nos. (Qty. 2 Nos. 3, 5 & 19), 14, 18

10

07-10 SILENCER AND EXHAUST PIPE Key No.

Part Numbers New 112165

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

201

Remarks

MOQ

Silencer Bracket

1

Alt.No.147501/A SB-021, 503

1

Silencer Bracket

1

SB - 503

1

Silencer Bracket - Dull Plated

1

SB-503, 112177/3

1

Slotted Cheese Head Screw

2

SB-021

2

SB - 687

1

Tail Cup

1

SB-280, 441

1

146046/A

Gasket

1

SB - 372

1

146853/A

Gasket

1

SB - 372

1

22

Cover Plate

1

146163/A, SB-280

1

23 500355

Hex. Screw

2

18 147501/A

19

111715

586014/A 145872/B Flange Hex Bolt M8 x 10

20 146162/A 21

50

24 586042/A 145861/A Flanged Screw M6 x 20

1

SB - 687

25 586014/A 145872/B Hex Flanged bolt M8 x 10

2

SB - 687

26 147195/A

Guard - exhaust pipe- plated

1

SB - 479

1

27 540078

B 5.5 Punched Washer

2

SB - 479

40

28 147559/A

Mushroom head screw M5x8

2

SB - 479

20

29 146073/A

Glass Wool

2

SB - 280

2

08-10 HANDLE BAR AND CONTROLS A1

202

6

Key Nos.

21

31

All except 10 & 11

32

6

A2

5

Key Nos. 4

10 & 11 E-START

20

A3

19

7

Key Nos. 7&8

Key Nos.

13

9

3

5

A4

33

THUNDERBIRD 3

9

4

12

22, 23, (Qty. 2 Nos. 34)

30 24 2

16

27 25 26

14

14 Old Type

24

8

17 27 26

1

19 18

20

25

15

23

11

A4

1 22

10 34

Electra 4S

08-10 HANDLE BAR AND CONTROLS Key No.

Part Numbers New

Description

Qty.

Old Handle bar assembly - Drum

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

203

Remarks

MOQ

1

147470/A, SB-562

1

1

146865/C, SB-432

1

Handle bar assembly - Kick Start Drum Brake

1

SB-432, 146867/B

1

146080/C

Handle bar assembly - Drum

1

SB-432, SB-288

1

146769/B

Handle bar assembly - E-start Disc Brake

1

SB-432

1

Handle bar assembly - KS/Disc

1

SB-432, 146866/C

1

Handle bar assembly - Disc - KS

1

521270/A

1

146095/A

Handle bar assembly - Disc

1

SB-432

1

521271/A

Handle bar assembly - Drum

1

1

521251/A

Handle bar assembly - Disc

1

1

521269/A

Handle bar assembly - Drum

1

1

Handle bar assembly

1

510277/A

146533/B

Handle bar assembly - ES Disc

1

SB-432

146593/A

Handle bar assembly - ES Drum

1

147475/A

Handle bar assembly - Std - PJB

1

597117

Mirror Set

1

1

A2 597382

Mirror Set (Thunderbird)

1

1

597372

Mirror Set (Electra 2004)

1

1

A3 597207

Hand grip set

1

1

A4 888082

Clutch Switch Repair Kit

1

1

Lever assembly LH

1

SB - 173

Lever assembly LH

1

145410/B, SB-173

Lever assy. LH (Longer) - (Damper weight handlebar)

1

145921/A, SB-250

146865/A Handle bar assembly - ES - Drum

A1

143331 143331

1

1 1

SB-562

1

146875/A

Lever and holder assy. LH(without clutch switch)-Drum Brake 1

1

146069/A

Lever & holder assembly LH

1

1

146197/C

Lever assembly LH

1

Alt. No. 581083/A

1

170565/A 170108

Lever assembly LH

1

SB - 261

1

08-10 HANDLE BAR AND CONTROLS A1

204

6

Key Nos.

21

31

All except 10 & 11

32

6

A2

5

Key Nos. 4

10 & 11 E-START

20

A3

19

7

Key Nos. 7&8

Key Nos.

13

9

3

5

A4

33

THUNDERBIRD 3

9

4

12

22, 23, (Qty. 2 Nos. 34)

30 24 2

16

27 25 26

14

14 Old Type

24

8

17 27 26

1

19 18

20

25

15

23

11

A4

1 22

10 34

Electra 4S

08-10 HANDLE BAR AND CONTROLS Key No.

1

Part Numbers New

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Clutch Lever with bracket LH (Control assy. LH)

1

SB-262

1

560147

Lever assembly LH

1

SB-262

1

521152/A

Lever assembly LH, Buffed

1

Lever assembly LH

1

SB-262

Lever assembly LH

1

560543, SB-262

147363/A

Lever assy LH

1

SB - 468

1

145422/A

Lever assembly RH with holder - Drum Brake

1

SB-250, 468

1

Lever assembly RH - Longer (Damper weight handlebar)

1

145920/A, SB-250

1

Lever assembly RH - Drum (Ref. Electra)

1

SB-288

1

Lever assembly RH (with brake light switch)

1

521276/A

1

Lever assembly RH with Holder

1

170566/A

1

560163/A

Lever assembly RH with Holder E-Start

1

1

521158/A

Lever assembly RH with Holder (Buffed) - T1

1

1

147364/A

Lever assembly RH with Holder

1

143347

Lever assembly RH (Front brake control assy.)

1

Front brake control assy.

1

170109

147177/A 110119

Handle bar, Plated Std

1

SB-430, Straight length increased

1

123790

Handle bar (High Lift) - Plated

1

SB-250, < Feb 2003

1

Handle bar (High Lift) - Plated without counter weight

1

145919/A, SB-250, After Feb 2003

1

560548

146070/A 2

146768/B

Handle bar TB

560539/C 560539/A Handle bar

1

SB - 468

1

1 1

1

1

1

Before Dec 2002

1

170202/A

560532/C 170203/B Handle bar (C type T1)

1

LTD, > Dec ‘02,SB-242

144353/B

LH Switch module

1

1

170277/A

Switch module LH - Day flash

1

1

170202

4

Qty.

145996/A

560558

3

Description

205

Handle bar (Both End Boss Welded) ‘B’ Type Plated

1

08-10 HANDLE BAR AND CONTROLS A1

206

6

Key Nos.

21

31

All except 10 & 11

32

6

A2

5

Key Nos. 4

10 & 11 E-START

20

A3

19

7

Key Nos. 7&8

Key Nos.

13

9

3

5

A4

33

THUNDERBIRD 3

9

4

12

22, 23, (Qty. 2 Nos. 34)

30 24 2

16

27 25 26

14

14 Old Type

24

8

17 27 26

1

19 18

20

25

15

23

11

A4

1 22

10 34

Electra 4S

08-10 HANDLE BAR AND CONTROLS Key No.

Part Numbers New 560114

4

5

9

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

SB - 432

1

Switch module LH

1

560194/A

1

Switch assembly LH - DECOM

1

SB - 432

1

Switch assembly LH

1

143340

170359

Switch assy. RH (Rotor Body - Citi Bike)

1

1

560115

Switch module RH E-Start

1

1

146045/A

Switch module RH

1

560195/A

Switch module RH

1

Switch module RH

1

521023/B

Switch module RH T1

1

1

560115

Switch module RH E-Start

1

1

560569

Switch assy. RH (Incline Master Cylinder Assy.)

1

1

Hand grip with sleeve - RH

1

170131

Rotor assembly

1

143353, SB-227,238

145523/A Hand grip with sleeve - RH

1

SB - 242, SPM / 011 For Bu 350, After Sept 2002

Hand grip with sleeve - RH

1

560104/A

521185/A

Hand Grip (RH) - FR Counter WT.

1

After Dec 2002

1

146044/A

Hand grip with sleeve - RH (Counter WT.)

1

SB - 288, SPM / 011

1

581098/A

Grip complete throttle RH

1

SPM / 011

1

145192

Dummy grip LH

1

SB - 242, SPM / 011, For Bu 350, < Feb 2003

1

145522/A

Dummy grip LH

1

SB-242, For Bu 350, > Sept 2002

1

521186/A

Hand grip, LH (Damper weight handlebar)

1

After Dec 2002

1

Dummy grip assembly

1

170130,

1

Dummy grip

1

143356, SB-227,238

580252/A

145193

8

Qty.

Switch module LH E-Start

6

7

Description

207

SB - 288

1 1

521277/A

1

1 1

08-10 HANDLE BAR AND CONTROLS A1

208

6

Key Nos.

21

31

All except 10 & 11

32

6

A2

5

Key Nos. 4

10 & 11 E-START

20

A3

19

7

Key Nos. 7&8

Key Nos.

13

9

3

5

A4

33

THUNDERBIRD 3

9

4

12

22, 23, (Qty. 2 Nos. 34)

30 24 2

16

27 25 26

14

14 Old Type

24

8

17 27 26

1

19 18

20

25

15

23

11

A4

1 22

10 34

Electra 4S

08-10 HANDLE BAR AND CONTROLS Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

209

Remarks

MOQ

143357

Rear view mirror LH

1

540117/A

Rear view mirror LH

1

SB-378

1

Rear view mirror LH

1

540057/B, SB-378

1

Rear view mirror LH, SLD - T1

1

521143/A, SB-377

1

521264/A

Rear view mirror LH, SLD - Thunderbird

1

SB-377

1

143358

Rear view mirror RH

1

540118/A

Rear view mirror RH

1

SB-378

1

Rear view mirror RH - M1

1

SB-378,

1

Rear view mirror RH, SLD

1

521144/A, SB-377

1

Rear view mirror RH, SLD Thunderbird

1

SB-377

1

12 143314

Bush, Cable stop, Throttle

1

SB-255

5

13 560116/A

Ferrule (De compressor)

1

SB-288

14

Front brake light switch (Old Type)

1

1

Front brake light switch

1

1

Lead Front brake switch

1

1

Front brake lever bracket

1

1

143349

Front brake lever - Powder Coated, Drum

1

1

146586

Lever RH Disc Brake - Buffed (P)

1

1

143332

Clutch lever bracket

1

1

Clutch lever bracket

1

145412

1

Clutch lever bracket

1

170278

1

Clutch lever - Powder Coated

1

1

Clutch lever - Buffed

1

1

Clutch lever

1

170279

1

521201/B

Damper weight Hand Grip - Black

2

After Dec 2002 SB - 242, 250, 288

1

580404/A

Damper weight - Nickle Plated

2

10

540057

11 540058 521265/A

143350 14 170504 144667 15 143348 16

17 143333 18 146197/C

19

1

1

1

08-10 HANDLE BAR AND CONTROLS A1

210

6

Key Nos.

21

31

All except 10 & 11

32

6

A2

5

Key Nos. 4

10 & 11 E-START

20

A3

19

7

Key Nos. 7&8

Key Nos.

13

9

3

5

A4

33

THUNDERBIRD 3

9

4

12

22, 23, (Qty. 2 Nos. 34)

30 24 2

16

27 25 26

14

14 Old Type

24

8

17 27 26

1

19 18

20

25

15

23

11

A4

1 22

10 34

Electra 4S

08-10 HANDLE BAR AND CONTROLS Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

211

Remarks

MOQ

20 521202/A

Hex. Socket head cap screw M8 x 50

2

After Dec 2002 SB - 242, 250, 288

10

21

Cable strap

1

146770/A

1

22 560632

Clutch switch

1

147270/A 560160/A Lead Add On

1

147271/A

Add On Lead

1

Clutch lever fixing screw

2

Clutch lever fixing screw

2

23 24

143336 170280

1 SB - 471

2 1

25

143337

Lever fixing screw lock nut (nyloc)

2

26

143339

Bracket clamp screw washer

2

27

Lever bracket clamp screw

2

143338

28

Cable adjuster

2

143334

29

Cable adjusting screw lock nut

2

143335

30 141460/A

Plug, Mirror Thread Guard (RH Lever Side)

1

144354/B

Switch Module RH. New

1

SB - 138

1

210776

Rotor body assembly

1

SB - 138

1

32

Sticker, Ignition off

1

521139/A

1

33 143343

Decompressor lever (Engine stop lever)

1

34 560633

Screw, Clutch Switch Mounting Handle Bar

1

31

1

08-20 CONTROL CABLES A1

212

9

1

Key Nos. 1 to 4 2

2

1

5,6

3 4 3 7 8

4

3

08-20 CONTROL CABLES Key No.

A1

Part Numbers New

3

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

597375

Cable Kit Electra 2004 Drum

1

1

597158

Control Cable Kit with Speedo cable

1

1

597113

Cable Kit Bullet 350

1

1

597385

Cable Kit Machismo / Thunderbird

1

1

143312/A

Throttle cable

1

SB - 513

1

145713/B

Throttle cable

1

SB - 288, 361

1

143322/B

Throttle cable

1

Throttle cable

1

170273

Throttle cable assembly (Friction free)

1

500707/B

1

540069/B

Throttle cable

1

SB - 483

1

521272/B

Throttle cable

1

SB - 444

1

143311

Front brake cable

1

SB-505, Alt. No. 145298/B

145298/B

Front brake cable

1

SB - 160, 166, 170

1

143321

Front brake cable

1

SB - 160

1

147107/B

Front brake cable

1

SB-434, SB-505

1

Front brake cable

1

170556/A

Front brake cable

1

170271/1

1

146248/A

Front brake cable

1

Alt. No. 145298/B

1

143310

Clutch cable

1

Alt. No. 145408/D, SB-160

1

145228/9 143310

Clutch cable

1

SB - 160, SB - 170

1

145408/D 145408/A Clutch cable

1

SB - 173

1

145782/A

Clutch cable

1

SB-262

1

146280/A

Clutch cable - Bullet X, Electra 2005

1

with boot on cable

1

540070/A

Clutch cable

1

SB-417

1

170557/B 170274

Clutch cable - Lightning

1

LTD

550520/A

Clutch cable

1

SB-417

1

2

Description

213

1

08-20 CONTROL CABLES A1

214

9

1

Key Nos. 1 to 4 2

2

1

5,6

3 4 3 7 8

4

3

08-20 CONTROL CABLES Key No.

Part Numbers New

Description

215

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

550518/A

Clutch cable

1

SB-417

1

550211/B 550189

Clutch cable TB modified

1

SB-310, 417

1

143323/A

Decompression cable

1

SB - 432

1

560214/B

D/C Cable Bullet Electra

1

LTD, SB - 432

1

560131/C

Decompression cable

1

SB - 318

1

Decompression cable assembly (Friction free)

1

170272

560125/B

Decompression cable

1

1

500506/B

Decompression cable

1

1

Decompression cable

1

521010/C

Decompression cable

1

1

521273/A

Decompression cable

1

1

141751

Decompression cable Long - Spares

1

1

5

141161/C

Cable strap, Small 6"

7

6

141162/C

Cable strap, Long 8"

5

40

170398/A 170398

Speedo cable assembly

1

1

145980/D

Speedo Cable Complete Assy. - Old Type

1

SB - 299, After 2012

1

590273/A

Speedo Cable Complete Assy. - New Type

1

> June 2013, Suitable for 592631/A & 592630/A Speedo cable

1

8

124267

Inner Cable Speedometer - Old Type

1

Suitable for 145980/D After 2012

1

9

500825/B

Throttle cable, L-Bend

1

SB-255, Cable Dia Increased

1

3

4

7

147362/A

SB-330, 408

40

08-30 MASTER CYLNDER ASSEMBLY (P)

216

A2 Key Nos. 6

16, (Qty. 2 Nos. 14), (Qty. 4 Nos. 15)

12

13

7 A1

11

10

4 5

1

THUNDERBIRD

3

18

9

2

A1

17

8

14 15 15

16

14 15 15

08-30 MASTER CYLNDER ASSEMBLY (P) Key No.

Part Numbers New 560542

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

217

Remarks

Master Cylinder Assembly

1

Master Cylinder Assembly

1

1

560513

Master Cylinder Assembly with RH Lever Assembly

1

1

560541

Hose assy. longer with banjo bolt

1

1

560540

Hose assy. with banjo bolt

1

1

1

560567

Piston Sub Assembly Kit

1

1

2

560568

Banjo Bolt Assembly Kit

1

1

Circlip

1

A1 146199/A

A2

3

SB - 644

MOQ

560571

1

1

4

560572

Boot

1

4

5

560573

Diaphragm

1

1

6

146334

Csk.Ph.Head Screw

2

40

7

146335

Cover

1

2

560570

Switch Assembly Front Brake (Straight M-Cylinder)

1

1

560569

Switch Assembly Front Brake (Incline M-Cylinder)

1

1

146336

Clamp

1

1

560577

Clamp (Straight Master Cylinder Assy.)

1

1

10 146337

Bolt-Clamp

2

20

11 560579

Nut-Lever

1

40

12 560609

Screw-Lever

1

6

146586

Lever Brake - Disc - Buffed

1

1

560581

Lever RH Brake - Disc - Black

1

14 560534

Banjo Bolt - Hose Assy. Brake

2

1

15 560535/A

Washer

4

1

Brake Hose - Short

1

SB - 644

1

Brake Hose - Long

1

560529/A

1

8 9

13

16

560514/A

New Type

1

08-30 MASTER CYLNDER ASSEMBLY (P)

218

A2 Key Nos. 6

16, (Qty. 2 Nos. 14), (Qty. 4 Nos. 15)

12

13

7 A1

11

10

4 5

1

THUNDERBIRD

3

18

9

2

A1

17

8

14 15 15

16

14 15 15

08-30 MASTER CYLNDER ASSEMBLY (P) Key No. 17

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

219

Remarks SB - 509

MOQ 1

147345/A

Add-on lead brake switch

1

560555/A

Add-on lead brake switch

1

1

Disc, Front (For disc brake bikes) Silver - P

1

BBI Conversion, SB-644 1 Alt. No. 147652/B

Disc, Front (For disc brake bikes) Silver - BBI

1

SB - 644

560511/B 18 147652/B

1

08-40 CALIPER ASSEMBLY (P)

220

A1 Key Nos. A2

A2 in Group No.08-40, A1, 14, 15, 16 in Group No. 08-30 & 22 in Group No. 11-10

7

10

A3

4

Key Nos. 3

(Qty. 2 Nos. 2, 3, 4), 5, 6, 9 2

16

1

4

5

3 16

2

12 13 12

11

13

6 8 15 14

9

08-40 CALIPER ASSEMBLY (P) Key No.

Part Numbers New

Description

221

Qty.

Old 560547

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Disc Brake Assembly - P

1

Alt No.147866/A, SB-644

1

Disc Brake Assembly (Clear Coated Lever)

1

Alt. No. 592824/A

1

Disc Brake Assembly (Longer Hose) - P

1

Alt. No. 147980/A - BBI

1

A2 560512

Caliper Assembly Complete

1

SB-644

1

A3 888096

Caliper Seal & Piston Kit (P)

1

1

1

560585

Body Caliper

1

1

2

560586

Piston

2

1

3

560587

Seal Piston

2

2

4

560588

Dust Seal

2

10

5

560589

Boot

1

6

6

560590

Bellow

1

10

7

560584

Mounting Bracket Assembly (CA)

1

1

8

560591

Bleed Screw

1

1

9

560592

Cap

1

1

10 560593

Spring Pad

1

10

11 560583

Mounting Bracket Assembly

1

1

12 560594

Pin bolt

2

5

13 560595

Grub Screw

2

16

14 560534/A

Banjo Bolt - Hose Assembly

1

1

560597

Washer (Copper) - Caliper Assembly

2

1

560535/A

Banjo Washer (Copper) - Disc Brake

2

1

560545/A 215813

Hex Flange Bolt M8 x 30

2

10

586003/A 145880/A Hex Flange Bolt M8 x 30

2

A1 146198/B 560510

15 16

SB - 687

10

09-10 HEADLAMP CASING

222

THUNDERBIRD

New Type Non-Threaded Fork Pipe Mounting > 2012

15 A1

11 12

Old Type Threaded Fork Pipe Mounting System

16

17

13 14

18 19

20 24

21 3

35 30

28

36 37

39

1

4

29 18 38

2

34

22

31

23

33

44 40

Drum Brake

1

25 26

4 5

26

45

32

25 25

27 26

6

A6 New Type NonThreaded Fork Pipe Mounting System

27 43 41

10

78 42

10 Drum Brake

43

42

9

A2

A4

A7

A5

A2

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 2 (Qty.2 Nos. 17) & 40

Qty. 2 Nos.43

(Qty. 2 Nos. 25, 26 & 43)

1,2,3(38 Nos), 4(2 Nos), 5

32, 33

09-10 HEADLAMP CASING Key No.

Part Numbers New

Qty.

Old

A1 141690 A2 597204

Description

223

Remarks

MOQ

Front Fork & H/L Casing Assy. Black (Threaded MTG Type)

1

1

Ball race kit with cover

1

1

A3 888121

Rubber Spacer, Bush and Cover Tube Short Kit - Plated

1

1

A4 597119

Head Lamp Holder Set - Kit

1

1

A5 597363

Cover tube kit (T1)

1

1

A6 888325

Front Fork & H/L Casing Assy. Black (Non-Threaded MTG Type) 1

A7 142770

Head lamp casing assy. with race & cover - Black

1

1

Ball race Cover

1

After May 2001, SB-180 20

Cover, ball race

1

140200 SB - 07-2013

1

597010

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

145446/A 144603

as complete Kit Suitable for Retired Models

1

2

144583/F

Ball race, Head lamp casing

1

3

140201

Ball 1/4"

38

50

144582/E 144582

Ball race, Frame

2

1

Ball race, Frame - head tube

2

122105

1

Ball race fork 01 crown

1

SB - 07-2013

2

Steering stem

1

Steering stem

1

801067

1

Steering stem, Black (TBTS)

1

SPM / 004

1

Plain Washer, M8

2

SB - 021

1

586036/A 140080/2 Plain Washer, M8

2

SB - 687

1

586004/A 142182

2

40

586005/A 145867/A Nut M8

2

30

845001

1

1

4 5

144581/F 801275

801005

6 801269 7 8 9

10

11

804024

140080/2

801008

Hexagonal Nylock Nut M8 x 9.5 Number plate, Front

1

1

591462/A 586072/A Hex screw 75L

2

SB - 687

20

145863/A

Flange bolt (M8 x 70)

2

SB - 252

10

Pinch Bolt

2

140580

10

111901

Bolt M8 x 65

2

SB - 252

10

140553

Fork Plug Screw - (Threaded Fork)

2

140558/B

Plug Screw

2

Threaded Fork

1

09-10 HEADLAMP CASING

224

THUNDERBIRD

New Type Non-Threaded Fork Pipe Mounting > 2012

15 A1

11 12

Old Type Threaded Fork Pipe Mounting System

16

17

13 14

18 19

20 24

21 3

35 30

28

36 37

39

1

4

29 18 38

2

34

22

31

23

33

44 40

Drum Brake

1

25 26

4 5

26

45

32

25 25

27 26

6

A6 New Type NonThreaded Fork Pipe Mounting System

27 43 41

10

78 42

10 Drum Brake

43

42

9

A2

A4

A7

A5

A2

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 2 (Qty.2 Nos. 17) & 40

Qty. 2 Nos.43

(Qty. 2 Nos. 25, 26 & 43)

1,2,3(38 Nos), 4(2 Nos), 5

32, 33

09-10 HEADLAMP CASING Key No.

Part Numbers New

Description

Qty.

Old

12 150254/B 13 110116/B

“O” Ring Stem Lock nut

143823 146032/A

17 143818/1 18 146610/A 143825/1 19

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

2 1

Threaded Fork SB - 687

50 1

1 2 2

SB - 687 SB - 291 SB - 331, 337

10 50 50

Washer Plain Handle Bar Clip Screw (Metric) Chrome Plated M8x48 Hex SS Bolt (304 Grade)

2 2 2

140033 SB - 331 SB - 331

5 2

Stud Washer Nut

2 2 2

14 140189/3 586080/A Washer 140206/5 Washer 15 144945 Washer SS (H/B Clip Screw)

16

225

SB - 331, 337

10 20 10

Nut - H.B. Clip Screw 20 140202/B Clip, Handle bar plated 140195 Sleeve, Tapped - Thread 21 147561/A Sleeve, Threaded 22 140196/D 140196/C Sleeve, Plain 140194 Hex. Socket head screw, 3/8"BSFX 1-1/2" 23 147560/A Hex. Socket head cap screw M10 x 1.5 x 35 500809/C 500809 HLC Adaptor (Plated) 24 HLC Adaptor (Plated)

2 1 1

140205 SB - 510

10 1 10

1 1 1

SB - 510 SB - 510 SB - 510

10 1 2

1 1 1

SB - 510 SB-383, 146762/A SB-450, 146762/A

2 1

25 140193/B 140193 143906/B 143906 26 141427

Rubber spacer Bush Front cover tube bush

2 2 2

SB-386, After Oct 2002 SB - 386 124564

14 4

Cover tube, Black Cover tube, Rivera Red Cover tube, Peacock Blue

2 2 2

Cover tube, Athena Grey Cover tube, Short platedz Cover tube, Black

2 2 2

866013 836095 27 170346/B 801006

1 1 803002 806002 SB - 386 1

09-10 HEADLAMP CASING

226

THUNDERBIRD

New Type Non-Threaded Fork Pipe Mounting > 2012

15 A1

11 12

Old Type Threaded Fork Pipe Mounting System

16

17

13 14

18 19

20 24

21 3

35 30

28

36 37

39

1

4

29 18 38

2

34

22

31

23

33

44 40

Drum Brake

1

25 26

4 5

26

45

32

25 25

27 26

6

A6 New Type NonThreaded Fork Pipe Mounting System

27 43 41

10

78 42

10 Drum Brake

43

42

9

A2

A4

A7

A5

A2

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 2 (Qty.2 Nos. 17) & 40

Qty. 2 Nos.43

(Qty. 2 Nos. 25, 26 & 43)

1,2,3(38 Nos), 4(2 Nos), 5

32, 33

09-10 HEADLAMP CASING Key No.

Part Numbers New

28 124168/7 29

Description

227

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Clamp

2

1

141051

Nut M8

4

40

145233

Domed Cap Nut M8

4

40

Stud

4

1

Head bracket - Black

1

Alt. No. 804023

1

Head bracket - Silver Ash

1

SB-300

1

Head bracket - Silver Ash

1

804037, SB-300

1

30 124169/9 801100 31 804023 32 521131/B

170183/B Head lamp holder LH

1

SB - 240

1

33 521132/B

170182/B Head lamp holder RH

1

SB - 240

1

Grommet

1

170299/B

1

Grommet

1

1

Cup - Lock Nut

1

1

Lock nut M24 x 1 (Citi Bike)

1

Lock nut

1

Taper lock nut M24 x 1

1

170214/B

521133/A Taper lock nut - T1

1

SB - 687

1

38 111251

Hex Bolt M8 x 40L

2

SB - 300

1

39 111252

Plain Washer

2

SB - 300

801604

Head lamp casing - Black (No Thread)

1

Suitable with NonThreaded Fork Pipe

1

801600

Head lamp casing - Black (Painted)

1

Threaded Fork MTG

1

801124

Head lamp casing - Black

1

Head lamp casing - Magic Black

1

850055

Head lamp casing - Dark Silver (No Thread)

1

1

836126

Head lamp casing - Rivera Red

1

1

Head lamp casing - Peacock Blue (E/L w/o Hole)

1

34

521274/A

35 521162/B 36 37

521134/A 521133/B

40 843089

170215/B 1

1

803012

09-10 HEADLAMP CASING

228

THUNDERBIRD

New Type Non-Threaded Fork Pipe Mounting > 2012

15 A1

11 12

Old Type Threaded Fork Pipe Mounting System

16

17

13 14

18 19

20 24

21 3

35 30

28

36 37

39

1

4

29 18 38

2

34

22

31

23

33

44 40

Drum Brake

1

25 26

4 5

26

45

32

25 25

27 26

6

A6 New Type NonThreaded Fork Pipe Mounting System

27 43 41

10

78 42

10 Drum Brake

43

42

9

A2

A4

A7

A5

A2

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1, 2 (Qty.2 Nos. 17) & 40

Qty. 2 Nos.43

(Qty. 2 Nos. 25, 26 & 43)

1,2,3(38 Nos), 4(2 Nos), 5

32, 33

09-10 HEADLAMP CASING Key No.

Part Numbers New

Description

229

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Head lamp casing - Amazon Blue

1

839007

Head lamp casing - TSA Silver

1

838007

843001

Head lamp casing ELE. Black (Threaded Fork MTG)

1

LTD, SB - 434

843072

Head lamp casing - Artic Black (Threaded Fork MTG)

1

SB - 434

1

836116

Head lamp casing - Rivera Red

1

SB - 434

1

Head lamp casing - Rivera Red

1

SB-434, 836019

Head lamp casing - Dark Silver

1

LTD

Head lamp casing - Mica Dark Blue

1

SB-434, 849004

Head lamp casing - Mica Dark Blue (Endurance Fork)

1

SB-434, 849023

1

Head lamp casing - Metallic Maroon

1

812005

1

Head lamp casing - Wine Red

1

827002

Head lamp casing - Green

1

830002

Head lamp casing - Athena Grey

1

806013

Head lamp casing - Deep silver

1

Head lamp casing - Black

1

801334

1

Head lamp casing - Alberto Green (VOM)

1

847002

1

Head lamp casing Endurance (Dark Silver)

1

SB - 434

1

Head lamp casing - Black (VOM)

1

801605

Head lamp casing - Deep Blue

1

849006

41 560516/A

Clamp hose (For disc brake bikes)

1

42 146862/A

Sleeve

2

43 521067/B

Cover tube, Short - Plated

2

1

44 140872/B

Grommet, Rubber Guide

1

1

45 540068

Dummy Plug - M1 with nut (30 Dia x 31 mm L)

2

1

850006

40

851006 847044 850023

1

20 SB - 386

10

09-20 FRONT FORK ASSEMBLY

230

ELECTRA

4

32

17 70

70

33

5

18

69

69

A3 38 39 40

Key Nos. 62& 63

49

50 51 52 53

55 56

6

3

8 9

63 LH

20

2

68 LH

60

57

48 47

THUNDERBIRD Type - Drum Brake 38 39 40

35

49

11

13 14

50 51 52 53

55 56

58

12

24 27

25

28 30

26 27

16

31

A5 Key Nos. Each Qty. 2 Nos. 3, 6 to 11, 13 to 16, 30 & 31

28

54

36

29

15

20 (2 Nos)

66 RH Disc

22 Drum

23

20 (4 Nos)

46 47

41 42 22

Key Nos.

59

20 10

Key Nos.

54

62 RH

21

1

A2

58

34

19

7

A1

THUNDERBIRD Type - Disc Brake

A4 Key Nos. 22 & 68

30 37

31

65 LH

64 RH

41 42

44

59 60

67 LH 43 45

61

A4 Key Nos. 64 & 65

57

09-20 FRONT FORK ASSEMBLY Key No.

Part Numbers New

Description

231

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

A1 144294

Oil seal kit

1

1

A2 597203

Oil seal kit

2

1

A3 597348

Fork end set Disc (Thunderbird)

1

1

Fork end set Drum (Thunderbird)

1

Fork end set with oil seal (Drum)

1

1

A5 597340

Fork spring stud kit

1

1

141681

Fork end RH assy

1

SB - 135, SPM / 012, < Oct 1999

1

144420

Fork end RH assy

1

After Oct 1999, SB - 565

1

147604/A

Fork end RH assy

1

SPM / 011, SPM / 012

1

Fork end RH assy

1

170363

Fork end RH assy (Drum)

1

SB - 434, SB - 459

1

Fork end RH assy (Drum)

1

SB-434, 146102

1

Fork end RH assy (For disc brake bikes)

1

SB-459, SPM / 011, 012 1

Fork end RH assy - Disc brake (Electra)

1

SB - 434,

Fork end RH assy (Drum brake) - GIL

1

145943

145940/B

Fork endRH assy (For disc brake bikes) New Type

1

SB - 300, 490

521155

Fork end RH assy

1

141682

Fork end LH assy

1

SSB - 135, SPM / 012, < Oct 1999

1

144421

Fork end LH assy

1

SB - 565

1

147601/A

Front Fork assy., Std - LH

1

SPM / 011, SPM / 012

1

Fork end LH assy

1

170362

1

146707/B

Fork end LH assy (Drum)

1

SB - 434

1

146106

Fork end LH assy (Drum)

1

SB - 434, SB - 459 Alt.No.146707/B

1

A4

597346

146708/B 1 146706/B 560527D

2

804029

597347

1

1 1 1

09-20 FRONT FORK ASSEMBLY

232

ELECTRA

4

32

17 70

70

33

5

18

69

69

A3 38 39 40

Key Nos. 62& 63

49

50 51 52 53

55 56

6

3

8 9

63 LH

20

2

68 LH

60

57

48 47

THUNDERBIRD Type - Drum Brake 38 39 40

35

49

11

13 14

50 51 52 53

55 56

58

12

24 27

25

28 30

26 27

16

31

A5 Key Nos. Each Qty. 2 Nos. 3, 6 to 11, 13 to 16, 30 & 31

28

54

36

29

15

20 (2 Nos)

66 RH Disc

22 Drum

23

20 (4 Nos)

46 47

41 42 22

Key Nos.

59

20 10

Key Nos.

54

62 RH

21

1

A2

58

34

19

7

A1

THUNDERBIRD Type - Disc Brake

A4 Key Nos. 22 & 68

30 37

31

65 LH

64 RH

41 42

44

59 60

67 LH 43 45

61

A4 Key Nos. 64 & 65

57

09-20 FRONT FORK ASSEMBLY Key No.

Part Numbers New

Description

233

Qty.

Old

146705/B

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ 1

Fork end LH assy (For disc brake bikes)

1

SB - 434, SB - 459, SPM / 011, SPM / 012

Fork end assy LH Disc Brake (Electra)

1

SB - 434

Fork end LH assy (Drum brake) - GIL

1

145944

145941/B

Fork end LH assy (For disc brake bikes) New Type

1

SB - 300, 490

521154

Fork end LH assy (For drum brake bikes)

1

110142/6

Spring Front fork

2

SB - 015, 028

2

143899/2

Spring,Long Drum

2

SB - 135 Before Oct 1999

2

144219/1 143891

Spring,Long - Disc

2

SB - 135 After Oct 1999

142867/3 142867

Spring,Long

2

2

140338

“O” Ring

2

1

144472

Main tube - 500cc

2

SB - 135

1

144467

Main tube - 350cc

2

SB - 135

1

141414

Nut,Spring guide

2

110143

Spring Guide

2

SB-105, 135

1

142868

Spring - (Guide Bottom)

2

SB - 135

1

8

140184

Oil Valve plate

2

1

9

140185/B

Circlip

2

1

10 141428

Fork Spring Stud

2

1

11 143898/A

Spring,Short

2

1

12 142239/C

Spacer

2

10

13 141417/A

Circlip

2

1

14 140219

Valve plate

2

1

15 124346

Valve port

2

1

2

3

4 5 6 7

560528D

804030

1 1

1

09-20 FRONT FORK ASSEMBLY

234

ELECTRA

4

32

17 70

70

33

5

18

69

69

A3 38 39 40

Key Nos. 62& 63

49

50 51 52 53

55 56

6

3

8 9

63 LH

20

2

68 LH

60

57

48 47

THUNDERBIRD Type - Drum Brake 38 39 40

35

49

11

13 14

50 51 52 53

55 56

58

12

24 27

25

28 30

26 27

16

31

A5 Key Nos. Each Qty. 2 Nos. 3, 6 to 11, 13 to 16, 30 & 31

28

54

36

29

15

20 (2 Nos)

66 RH Disc

22 Drum

23

20 (4 Nos)

46 47

41 42 22

Key Nos.

59

20 10

Key Nos.

54

62 RH

21

1

A2

58

34

19

7

A1

THUNDERBIRD Type - Disc Brake

A4 Key Nos. 22 & 68

30 37

31

65 LH

64 RH

41 42

44

59 60

67 LH 43 45

61

A4 Key Nos. 64 & 65

57

09-20 FRONT FORK ASSEMBLY Key No.

Part Numbers New

Description

235

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

16 141421

Oil Control Collar

2

17 170121/B

Gaiter

2

Ring clamp

2

Ring clamp LH ( For disc brake bikes)

1

Circlip

2

144468/B

Oil seal (HT)

4

Plastic OD

4

140652

Front Fork Oil seal

4

Metal OD, SB-045

4

144469/A Spacer - Fork Oil Seal Tube Plastic

2

SB - 045

1

124339/13 Fork end RH - Buffed, Std

1

18

170122

19 124342/A 20

21 140895 124338 22

1 SB - 221

2 1

560518/A

1 50

1

Fork end RH - OS City Bike

1

Fork end RH Buffed drum brake

1

23 140403

Stud, 5/16 X 22 BSF, RH Mudguard stay

3

SB - 565

20

24 140404

Stud 5/16 X 1 X 22 BSF, Mudguard stay

2

SB - 565

20

25 110121

Bottom Tube Lug Cap

2

1

26 140177

Stud, 5/16"BSF X 1-3/4'

4

1

140147

Washer, Shake proof 5/16”

4

SB - 021, 565

40

586038/A 210026

Spring Washer M8

4

SB - 565, SB 687

40

28 140178

Hex. Nut, 5/16 BSF, Fork end stud

4

SB - 565

1

29 141192

Cable Adjuster Carrier

1

For Drum brake models SB - 565

6

144601

Washer - D Plug

2

Before May 1999

100

144846/A

Washer, Copper

2

After May 1999

14

140128

Fibre Washer

2

Before May 1999

14

Washer Plain

2

140187

31 140186

Fork spring stud nut

2

1

32 146313/C

Ring clamp Top

2

1

521065/1 521065

27

30

170119

1 1

09-20 FRONT FORK ASSEMBLY

236

ELECTRA

4

32

17 70

70

33

5

18

69

69

A3 38 39 40

Key Nos. 62& 63

49

50 51 52 53

55 56

6

3

8 9

63 LH

20

2

68 LH

60

57

48 47

THUNDERBIRD Type - Drum Brake 38 39 40

35

49

11

13 14

50 51 52 53

55 56

58

12

24 27

25

28 30

26 27

16

31

A5 Key Nos. Each Qty. 2 Nos. 3, 6 to 11, 13 to 16, 30 & 31

28

54

36

29

15

20 (2 Nos)

66 RH Disc

22 Drum

23

20 (4 Nos)

46 47

41 42 22

Key Nos.

59

20 10

Key Nos.

54

62 RH

21

1

A2

58

34

19

7

A1

THUNDERBIRD Type - Disc Brake

A4 Key Nos. 22 & 68

30 37

31

65 LH

64 RH

41 42

44

59 60

67 LH 43 45

61

A4 Key Nos. 64 & 65

57

09-20 FRONT FORK ASSEMBLY Key No.

Part Numbers New

Description

237

Qty.

Old

146167/F

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Bellow Bullet XM

2

1

Bellows

2

1

Bellow - M1

2

1

Ring clamp Bottom RH, Black Powder Coated (New Mac)

1

Ring clamp Bottom RH, Black Powder Coated

1

Ring clamp Bottom LH, Black Powder Coated (New Mac)

1

Ring clamp Bottom LH, Black Powder Coated

1

Ring clamp Bottom, Chrome Plated (disc brake M1)

2

540039

1

35 560564/A 560564

Hex bolt M6 x 65

1

After Sept 2002 SB - 300, SB - 434

10

36 586032/A 141061/1

Washer

1

SB-687, After Sept 2002 50

37 586021/A 141306/2

Hexagonal nut M6 x 1 x 7 (For disc brake bikes)

1

SB-687, After Sept 2002 40

38 146219

Dust Seal

2

2

39 146218

Circlip

2

40

40 146217

Oil Seal

2

41 146221

Gasket (copper washer)

2

50

42 146222

Bolt hex socket head (M10 x 1.25)

2

5

43

Stud

4

146232

44

Washer

4

146233

45

Spring washer

4

146234

46

Hex bolt socket head M6 x 1 GIL T1 Fork Assy.

2

146236

47 146237

Washer

1

48 146238

Nut - Gabriel T1 Fork

1

49 146226

Piston Ring - T1 Fork Assy.

2

50 146231

Bolt (M10 x 1.25), S S - Gabriel T1 Fork Assy.

2

51

Washer stainless steel

2

33 147278/A 540030/A 146363/B 34 146362/B

540122/A

1 1

540121/A

1 1

SPM / 012

2

50 1 146230

09-20 FRONT FORK ASSEMBLY

238

ELECTRA

4

32

17 70

70

33

5

18

69

69

A3 38 39 40

Key Nos. 62& 63

49

50 51 52 53

55 56

6

3

8 9

63 LH

20

2

68 LH

60

57

48 47

THUNDERBIRD Type - Drum Brake 38 39 40

35

49

11

13 14

50 51 52 53

55 56

58

12

24 27

25

28 30

26 27

16

31

A5 Key Nos. Each Qty. 2 Nos. 3, 6 to 11, 13 to 16, 30 & 31

28

54

36

29

15

20 (2 Nos)

66 RH Disc

22 Drum

23

20 (4 Nos)

46 47

41 42 22

Key Nos.

59

20 10

Key Nos.

54

62 RH

21

1

A2

58

34

19

7

A1

THUNDERBIRD Type - Disc Brake

A4 Key Nos. 22 & 68

30 37

31

65 LH

64 RH

41 42

44

59 60

67 LH 43 45

61

A4 Key Nos. 64 & 65

57

09-20 FRONT FORK ASSEMBLY Key No.

Part Numbers New

Description

239

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

52 146225

Bolt cap

2

1

53 146224

“O” Ring

2

30

54 146214

Main tube

2

1

55 146229

Spacer

2

10

56 146228

Washer - Spring Seat

2

10

57 146223

Spring, Long (Fork Main Spring) GIL T1 Fork Assy.

2

2

58 146215

Piston - GIL T1 Fork Assy.

2

1

59 146216

Spring,Short (Rebound spring) GIL T1 Fork Assy.

2

20

60 146220

Taper Spindle - T1 Fork A (GIL)

2

61

Hex. Nut M6

4

62 146212

Fork end RH Complete Disc - GIL

1

1

63 146213

Fork end LH (Bottom Tube- Disc)

1

1

Bottom Tube RH (Drum)

1

146210

1

Fork end RH T1 Painted

1

804025

1

Fork end RH Buffed drum brake

1

521064/1

1

Bottom Tube LH (Drum)

1

146211

1

Fork end RH - Buffed (For disc brake bikes)

1

Fork end RH - Painted (For disc brake bikes) T1

1

Fork end LH - Buffed (For disc brake bikes)

1

Fork end LH - Painted (For disc brake bikes) T1

1

Fork end LH, Std (Buffed)

1

68

Fork end LH

1

170120

1

69 147076/A

Washer- Front Fork Top Bolt

2

ESPIL Fork > 2009

10

70 147088/A

Flanged Bolt Fork Top

2

ESPIL Fork > 2009

10

64 804025 65 66 67

560508/1 560503/1 124340

124341

146235

20

1 804031 1 804032 1

10-10 FRONT MUDGUARD

240

MACHISMO 11

A1 Key Nos. 3,6,7, (each 2 Nos)

12 10 9

1

13

8

16 17

6

18

7 4 3

5 1

18 17

2

16

THUNDERBIRD & ELECTRA

19 15

1

11

13

13 12 19 11

10 14

12

10-10 FRONT MUDGUARD Key No.

Part Numbers New

Description

241

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

597097

Front mudguard stay kit, Black

1

1

597104

Front mudguard stay kit, Plated (350cc)

1

1

597163

Front mudguard stay kit, Plated (500cc)

1

Front mudguard stay kit, Athena Gray

1

A2 597164

Front Mudguard Stay Fasteners Kit

1

1

A3 888116

Front Mudguard Extension and Clip Kit

1

1

801046

Front Mudguard, Black

1

SB - 593

1

143098

Front Mudguard, Plated

1

SB - 174

1

111263

Front Mudguard, Plated

1

SB - 174

1

580730/A

Front Mudguard, Plated (For disc brake bike)

1

Alt. No. 560544, SB-611

1

560544

Front Mudguard, Plated - Disc brake

1

1

806007

Front Mudguard, Athena Gray

1

1

Front Mudguard with stickers, Black/Red

1

801078

Front Mudguard with stickers, Purple/Grey

1

807004

Front Mudguard with stickers, Congnac/S.Wood

1

808004

Front Mudguard with stickers, Burgundy/S.wood

1

809004

Front Mudguard with stickers, Grey/Black

1

810004

Front Mudguard with stickers, Riv.Red/S.Wood

1

Front Mudguard with stickers, Gold/Black

1

540011/A

Front Mudguard, Plated - M1

1

1

836049

Front Mudguard, Rivera Red - T1

1

1

856005

Front Mudguard, MTRL Red - T1

1

Alt. No. 856009

1

Front Mudguard, Ocean Black - T1

1

844001

1

A1

1

836011

597102

1

1

837011

857005

838041

Front Mudguard, Silver

1

1

855005

843039

Front Mudguard, Magic Black

1

Alt. No. 855009

1

Front Mudguard, Purplish Blue - T1

1

839018

1

10-10 FRONT MUDGUARD

242

MACHISMO 11

A1 Key Nos. 3,6,7, (each 2 Nos)

12 10 9

1

13

8

16 17

6

18

7 4 3

5 1

18 17

2

16

THUNDERBIRD & ELECTRA

19 15

1

11

13

13 12 19 11

10 14

12

10-10 FRONT MUDGUARD Key No.

Part Numbers New

4

5

6

7

8

9

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Stricker, Black/Red

1

170483

Stricker, Purple/Grey

1

170484

Stricker, Burgundy/Sandalwood

1

170485

Stricker, Grey/Black

1

170498

801043

Stay front, Black

2

112183

Front mudguard Stay front, Plated

2

SB - 174

2

111264

Front mudguard Stay front, - CR Plated

2

SB - 174

1

Stay front, Athena Grey

2

806020

140147

Washer 5/16” shake proof

6

586038/A 210026

Spring Washer M8

6

140191/2

Hex nut, 5/16” BSF

6

1

144863/A

Domed cap nut

6

10

801044

Stay center, Black

1

4

112185

Stay center, Plated

2

SB - 174

2

111265/D

Stay center, Plated

2

SB - 174

1

Stay center, Athena Grey

1

806021

1

801045

Stay Rear, Black

1

112187

Stay Rear, Plated

2

SB - 174

2

111266

Front Mudguard Stay Rear - CR Plated

2

SB - 174

1

Stay Rear, Athena Grey

1

806022

1

593005/A 153355/4

Screw M6 x 15

6

SB-174, 277, 687

1

142894/3

Slotted Cheese Head Screw

6

SB - 014, 015, 174

1

140401

Screw - Slotted RD. HD. 1/4” BSF

6

SB - 174, 277

1

140129

Lock Washer, Internal Teeth

6

SB - 174, SB - 687

50

2

3

Description

243

4

40 SB - 565, SB - 687

40

5

10-10 FRONT MUDGUARD

244

MACHISMO 11

A1 Key Nos. 3,6,7, (each 2 Nos)

12 10 9

1

13

8

16 17

6

18

7 4 3

5 1

18 17

2

16

THUNDERBIRD & ELECTRA

19 15

1

11

13

13 12 19 11

10 14

12

10-10 FRONT MUDGUARD Key No. 10 11 12

Part Numbers New

Description

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

6

SB - 014, 015

40

586021/A 141306/2 Hexagonal nut M6 x 1 x 7

6

SB - 174

40

142532/B

Cable guide

1

SB - 593

20

146305/E

Mudguard Grommet

1

20

586002/A 145862/A Flange Hex screw M8 x 16

4

10

142258

Hex Bolt M8 x 40L

4

Spring Washer M8

4

SB - 565, SB - 687

1

1

SB - 412

1

140056/3

Hex nut (Inches)

14 146797/A 521069/B Front Mudguard extension 145882/A

Pan head screw M6x14

2

SB-277, New Type

10

145580/A

Slotted cheese head screw plated M6 x 14

2

SB-277, Old Type

10

Pan head screw M6x15

8

Alt. No. 142274

540023/D

Bracket LH

1

SB - 453

540024/D

Bracket RH

1

SB - 453

16 145883/A 17

Qty.

Old

13 586038/A 210026

15

245

18 586021/A 141306/2 Hexagonal Nut M6 x 1 x 17

8

19

1

Pin

146381

10-20 FRONT WHEEL & HUB (DRUM / DISC TYPE) A1 Drum brake

A1 Disc brake

Key Nos.

Key Nos.

1,2,3,5,6,7,9 to 13,16 17 and all in gorup 11-10

2,4,8,9,10,11,14 to 21, 24,25

A2 Key Nos. 1,2,3,5,6,7,9,16,17 and all in group 11-10

DRUM TYPE

246

A3

A4

A5

A6

A7

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1,17 and 8 from group 11-10

5,6,7(2 Nos), 9 (2 Nos)

26 & 27

16 & 24

(Qty. 20 Nos. 12 & 13) (Qty. 40 Nos.11) A9

Key Nos.

Key Nos.

(Qty. 20 Nos. 14 & 15 (Qty. 40 Nos.11)

17, 18 & 19

DISC TYPE 26 28

10 17

27 1

A8

A10

3

5

6

7

Key Nos.

23

22

2

24 9 11 14

4 15 25

10 11 Old type Dia 6” 29

12

16 30

16

20

31 13

9

(Qty. 2 Nos. 8, 9)

9 2

2 8

21

7 17

(Old Type 3mm Square)

(New Type 2.6mm Square)

18 19

8

9

10-20 FRONT WHEEL & HUB (DRUM / DISC TYPE) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

247

Remarks

MOQ

143966

Front wheel assembly (Drum)

1

Wheel rim 2 mm thickness

1

147283/D

Front wheel assembly (Drum) - 3.25 x 19”

1

SB - 540 & SB - 541, Wheel rim 1.5 mm thickness

1

Front wheel assembly

1

170395

1

Front wheel assembly (For disc brake bikes)

1

Front wheel assembly

1

SB - 540, 541, 147360/D

1

Front wheel assembly (Disc) - 3.25 x 19”

1

SB - 540, 541

1

147283/A Front Wheel Assy with cover plate - Drum

1

147833/A, SB-531

1

143967

A1 560526

147285/D

1

A2

Front hub assembly (Twin Lead Brakes)

1

A3 144293

Front spindle kit

1

1

A4 144295

Front wheel bearing kit

1

1

A5 888048

Tyre & Tube Kit 3.25 X 19”

1

A6 597273

Front hub and adaptor plate kit (Disc)

1

1

Front wheel spokes (SS) and nipple kit - Drum Type

1

1

Front Wheel Spokes and Nipple Kit 7" - Drum Type

1

1

A8 888119

Front Wheel Spokes and Nipple Kit 19" - Disc Type

1

1

A9 888097

Front Wheel Spindle Kit - Disc

1

1

A10 888118

Front Wheel Bearing and Seal Kit - Disc

1

1

124334/3 586066/A Nut

1

10

144571/B

Speedo hub drive assembly - Drum Type

1

Old Type, < May 2013

1

592631/A

Speedo hub drive assembly - Drum Type (New Type)

1

>June 2013, Suitable for 590273/A Speedo cable

1

560524/B

Speedo hub drive assy - Disc Brake

1

Old Type, < May 2013

1

592630/A

Speedo hub drive assy - Disc Brake (New Type)

1

>June 2013, Suitable for 590273/A Speedo cable

1

110334/D

Collar, Speedo drive

1

A7

1

597035 112154

597235

2

3

SPM / 003

1

6

10-20 FRONT WHEEL & HUB (DRUM / DISC TYPE) A1 Drum brake

A1 Disc brake

Key Nos.

Key Nos.

1,2,3,5,6,7,9 to 13,16 17 and all in gorup 11-10

2,4,8,9,10,11,14 to 21, 24,25

A2 Key Nos. 1,2,3,5,6,7,9,16,17 and all in group 11-10

DRUM TYPE

248

A3

A4

A5

A6

A7

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1,17 and 8 from group 11-10

5,6,7(2 Nos), 9 (2 Nos)

26 & 27

16 & 24

(Qty. 20 Nos. 12 & 13) (Qty. 40 Nos.11) A9

Key Nos.

Key Nos.

(Qty. 20 Nos. 14 & 15 (Qty. 40 Nos.11)

17, 18 & 19

DISC TYPE 26 28

10 17

27 1

A8

A10

3

5

6

7

Key Nos.

23

22

2

24 9 11 14

4 15 25

10 11 Old type Dia 6” 29

12

16 30

16

20

31 13

9

(Qty. 2 Nos. 8, 9)

9 2

2 8

21

7 17

(Old Type 3mm Square)

(New Type 2.6mm Square)

18 19

8

9

10-20 FRONT WHEEL & HUB (DRUM / DISC TYPE) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

249

Remarks

4

593063/C 560523/E Spacer (For disc brake bikes)

1

5

110293/2

Retainer

1

10

6

110292/C

Felt washer

1

20

7

110970/B

Retainer

2

30

8

141109/1

Grease seal (For disc brake bikes)

2

5

145552/B 124316

Bearing, Rubber seal 6203 RS1-C3 Single Side

2

After July 2002, SB-212, 1 Alt. No. 150324/A

150324/A

Bearing, Rubber seal 6203 RS1-C3 (D/S sealed) 17x40x12

2

1

141133/A

Wheel rim WM 2-19, 2mm Thickness

1

147507/A

Wheel rim WM 1.5mm Thickness

1

1

110349

Spoke nipples

40

1

Nipple

1

143885

Brass Nipples

40

40

142176

Spokes, Outer

20

20

143791

Front wheel spokes outer, White

20

142175/3

Spokes, Inner

20

143789

Front wheel spokes Inner BK

20

Stainless steel

20

560502/E

Spokes, Long (For disc brake bikes)

20

SB - 626

20

560600/B

Spokes, Long (For disc brake bikes) - SS - Bullet X

20

20

560519/E

Spokes, Short (For disc brake bikes)

20

20

560601/B

Spokes, Short (For disc brake bikes) - SS - Bullet X

20

20

143969/D

Hub, Front brake 7"

1

Hub, Front brake 7"

1

1

Hub (For disc brake bikes)

1

1

9

10

11 110109/B

12 13 14 15

16 804007 804027

586061/A 124333/8 Spindle 17 560520/E

SB-512, 687

MOQ

SB-540, Alt.No.147507/A

SB - 491

Stainless steel

1

1

40

20 20

143969/D

1

SB - 687

1

Spindle (For disc brake bikes)

1

SB-434, 515

1

Spindle (For disc brake bikes)

1

SB-515, 560679/A

1

10-20 FRONT WHEEL & HUB (DRUM / DISC TYPE) A1 Drum brake

A1 Disc brake

Key Nos.

Key Nos.

1,2,3,5,6,7,9 to 13,16 17 and all in gorup 11-10

2,4,8,9,10,11,14 to 21, 24,25

A2 Key Nos. 1,2,3,5,6,7,9,16,17 and all in group 11-10

DRUM TYPE

250

A3

A4

A5

A6

A7

Key Nos.

Key Nos.

Key Nos.

Key Nos.

Key Nos.

1,17 and 8 from group 11-10

5,6,7(2 Nos), 9 (2 Nos)

26 & 27

16 & 24

(Qty. 20 Nos. 12 & 13) (Qty. 40 Nos.11) A9

Key Nos.

Key Nos.

(Qty. 20 Nos. 14 & 15 (Qty. 40 Nos.11)

17, 18 & 19

DISC TYPE 26 28

10 17

27 1

A8

A10

3

5

6

7

Key Nos.

23

22

2

24 9 11 14

4 15 25

10 11 Old type Dia 6” 29

12

16 30

16

20

31 13

9

(Qty. 2 Nos. 8, 9)

9 2

2 8

21

7 17

(Old Type 3mm Square)

(New Type 2.6mm Square)

18 19

8

9

10-20 FRONT WHEEL & HUB (DRUM / DISC TYPE) Key No.

Part Numbers New

Description

Qty.

Old

18 586070/A 142835

Plain washer (For disc brake bikes)

251

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

SB - 687

20

19 593038/D 560525/A Hex nut with nylock insert (For disc brake bikes) M16 X 1.5

1

SB - 434

1

20 560521/B

1

SB - 345

2

1

SB - 512, 687

1

Disc, Front (For disc brake bikes) Silver - P

1

BBI Conversion Alt. No. 147652/B

1

Disc, Front (For disc brake bikes) Silver - BBI

1

Black

1

6

SB - 401

4

Adaptor plate, Black

1

801511

804028

Adaptor plate, Silver

1

560506

Hex flange bolt M8 x 25 (For disc brake bikes)

6

SB - 406

560546/A 560546

Hex flange bolt M8 x 25 (For disc brake bikes)

6

SB - 406

5

26 110280

Tube 3.25 x 19”

1

Served in Kit, Ref.A5 SB - 622

1

27 110278

Tyre Ribbed 3.25 x 19”

1

Served in Kit, Ref.A5 SB - 272, 622

1

28 140355/B 140355

Rim tape

1

Fig. not shown

10

29

Spokes, Outer (Old Type)

1

141132

20

30

Spokes, Inner (Old Type)

1

141131

20

31

Front hub Dia 6” (Old Type)

1

141140

1

Spacer assy (For disc brake bikes)

21 593062/C 560522/E Spacer. Disc side (For disc brake bikes) 560511/B 22 147652/B

23 560530/D 560530/B Socket button head cap screw (For disc brake bikes) 24 25

1

10-30 FRONT BRAKE SYSTEM (DRUM) Twin Lead

252

A3

3 1

2 23 22

11

12 10

13

Key Nos. 14

(Qty. 14 Nos. 24) (Qty. 2 Nos. 25, 26 & 27

15 6

5

18 8

14

9 2 3

Bonded Brake Shoe 7”

23 22 7

13

4

14 A4

16

Key Nos.

Single Lead 19

19

9, 10, 11, 16 & 17

17 Dia 6”

A1

Single Lead Brake System

24 27

33

32

Key Nos. 1 (2 Nos), 2 (2 Nos), 3(2 Nos), 7,9,10,11, 12,13 (2 Nos), 14 (2 Nos), 15,16,17

26 25

28 25

24

36 35 34 29

5

27

8 31

30

Riveted Brake Shoe 6”

A2 Key Nos. 1 (2 Nos), 2 (2 Nos), 3,4,7,9, 10,11, 12,13 (2 Nos), 14 (3 Nos), 15,16,17,18

10-30 FRONT BRAKE SYSTEM (DRUM) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

253

Remarks

MOQ

A1

Cover plate assembly 7" Dia

1

144705

1

A2

Front Brake Cover plate W/ Br. Shoe M/CD T1

1

143785M

1

A3 111798

Brake Lining Kit - Rivet Type - 6” Dia

1

1

A4 142900/B

Link rod Assembly (Trunion Nut Kit)

1

1

145585/A 143971

Brake shoe Assy.

2

SB - 253

2

144275

Brake shoe bonded - 7” Dia

2

Non asbestos

2

145756/A

Front Shoe Assy. ASB Free

2

140374/B

Spring - Shoe return front brake

2

SPM / 018, SPM / 005

20

145754/B 142855/A Operating cam

2

SB - 253

1

Operating cam

1

145755/B, SB-385

Front Brake Operating cam (For wear indicator)

1

143037

593075/C 147151/A Front Brake Operating cam (For wear indicator)

1

‘O’ Ring Type, SB - 428, 687

5

140378/C

Felt washer

1

20

6

142239/C

Distance collar (Spacer)

1

10

147788/A 143970

Cover plate

1

SB - 253

1

145735/A

Cover Black plate

1

SB - 531

1

140388

Nut, Cover Plate

1

9

Link rod

1

142862, Ref. A4

10

10

Trunion (LH Thread)

1

142864, Ref. A4

20

11

Nut - Link rod (LH Thread)

1

142861, Ref. A4

10

12 142858/2

Operating lever, Short

1

4

13 143407

Washer

2

50

146431/A

Hex Nut M10 (SS)

3

1

146431/A

Hex Nut M10 (SS)

2

1

Nut Hex. M10

2

141700, SB-360

1

Nut (Wear Indicator Models)

3

141700

1

1 2 3 4

7 8

14

2

1

10

10-30 FRONT BRAKE SYSTEM (DRUM) Twin Lead

254

A3

3 1

2 23 22

11

12 10

13

Key Nos. 14

(Qty. 14 Nos. 24) (Qty. 2 Nos. 25, 26 & 27

15 6

5

18 8

14

9 2 3

Bonded Brake Shoe 7”

23 22 7

13

4

14 A4

16

Key Nos.

Single Lead 19

19

9, 10, 11, 16 & 17

17 Dia 6”

A1

Single Lead Brake System

24 27

33

32

Key Nos. 1 (2 Nos), 2 (2 Nos), 3(2 Nos), 7,9,10,11, 12,13 (2 Nos), 14 (2 Nos), 15,16,17

26 25

28 25

24

36 35 34 29

5

27

8 31

30

Riveted Brake Shoe 6”

A2 Key Nos. 1 (2 Nos), 2 (2 Nos), 3,4,7,9, 10,11, 12,13 (2 Nos), 14 (3 Nos), 15,16,17,18

10-30 FRONT BRAKE SYSTEM (DRUM) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

255

Remarks

15 142856/C

Operating lever, long

1

16

Trunion (RH Thread)

1

142863, Ref. A4

17

Nut - Link rod (RH Thread)

1

142860, Ref. A4

18 143038/C 143038

Wear indicator

1

MOQ 2

10

1

SB - 253

1

Shoe pin - Single lead

1

SB - 253

1

20

Brake shoe - Single lead

1

1

21 146175/A

Front brake cable adjuster

1

10

22 147588/B

Washer for Operating Cam

2

SB-531, After 2008

20

23 147589/B

‘O’ Ring for Operating Cam

2

SB-531, After 2008

20

24 140373

Rivet, brake lining

14

140372/B

Brake lining (Rivet type) Dia 6”

2

Ref. Key No. 26

144531

Brake lining (Rivet type) Dia 6”

2

Ref. Key No. 26

140370

Brake shoe assembly (Rivet type) 6” Dia

2

2

144570/D

Brake shoe asssembly 6” Bonded type

2

2

27

Spring, shoe return

2

124313/A

28

Pivot pin, brake shoe

1

140363

29 140377

Distance piece

1

30

Operating cam

1

140421

31

Cover plate

1

140367

32

Washer, shoe pin

1

140364

33

Nut, pivot pin

1

140365

34

Operating lever

1

140360

35 140376/2

Washer

1

SB - 687

36

Nut 7/16”, brake lever

1

140384

19

25 26

143973/A Shoe pin 145593/A

14

10

11-10 FUEL TANK

256

1 3

1 31

Bullet 350 31

9

10

1

13 12

11

4 2

14

2

5

17 1 13 Thunderbird

3

2

16

1

10

1

31

19 31

15

12

10

4

Citi Bike

2 Lightning 6

Electra

2

18

12

22

21

33

20 7

12

2 Thunderbird

26

8

32

36

36 34

35

23 24

23 24

25 26 28

27

29 29

25 2423

25

30

A1 Key Nos. 11, 16,

(Qty. 4 Nos. 10)

25 24 23 A2 Key Nos. 20 & 21

11-10 FUEL TANK Key No.

Part Numbers New

257

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

A1 144339

Petrol tank Motif - LH & RH Kit - Wire Logo

1

1

A2 597258

Knee Grip Kit

1

1

836119

Fuel Tank W/Sticker Ref. ELE (R.Red)

1

Alt. No. 836142 SB - 460, LTD

1

843075

Petrol Tank W/Sticker Ele Ref (M.Black)

1

SB - 460, LTD

1

Fuel tank with stickers, Black

1

801263

Fuel tank with stickers, Black

1

801281

Fuel tank with stickers, Purple

1

807022

Fuel tank with stickers, Rivera Red

1

836017

Fuel tank with stickers, Silver

1

838005

Fuel tank with stickers, Metallic Silver

1

808006

Fuel tank with stickers, Electra TSA, Metallic Silver

1

838006

Fuel tank with stickers, Rivera Red

1

836018

Fuel tank with sticker, Rivera Red

1

836087

Fuel tank with sticker, Rivera Red / Silver (Dual Tone)

1

836109

Fuel tank with sticker, Rivera Red / Silver (Dual Tone)

1

Fuel tank with sticker, Magic black / Silver (Dual Tone)

1

Fuel tank dual tone, M.Black

1

Fuel tank dual tone, M.Black / Silver (Dual Tone)

1

Fuel tank duel tone, Deep Silver

1

Fuel tank with stickers, Black

1

Alt. No. 843105

1

Fuel tank with stickers, Amazon Blue

1

842007

1

Fuel tank with stickers, Black - Machismo

1

801280

1

Fuel tank, Black - Machismo

1

801346

Fuel tank with stickers, Athena Grey

1

597006

Fuel tank with stickers, Black/Red, UCAL Fuel Tap

1

801356, SB-239

1

Fuel tank with stickers, Purple/Grey

1

807006

1

Fuel tank with stickers, Congnac/Sandalwood

1

808006

1

1

836142

836112

2 843105 850079

843034 850001

843003

801121

1 1

843069 1 843066 1

11-10 FUEL TANK

258

1 3

1 31

Bullet 350 31

9

10

1

13 12

11

4 2

14

2

5

17 1 13 Thunderbird

3

2

16

1

10

1

31

19 31

15

12

10

4

Citi Bike

2 Lightning 6

Electra

2

18

12

22

21

33

20 7

12

2 Thunderbird

26

8

32

36

36 34

35

23 24

23 24

25 26 28

27

29 29

25 2423

25

30

A1 Key Nos. 11, 16,

(Qty. 4 Nos. 10)

25 24 23 A2 Key Nos. 20 & 21

11-10 FUEL TANK Key No.

Part Numbers New

847029

3 839027

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

809006

Fuel tank with stickers, Burgundy/Sandawood (UCAL Fuel Tap) 1

809085, SB-239

1

810006

Fuel tank with stickers, Grey/Black (UCAL Fuel Tap)

1

810041, SB-239

1

Fuel tank with stickers, Riv Red/San.wood

1

836002

Fuel tank with stickers, Cal.Gold/Black

1

837002

Fuel tank with stickers, Rivera Red - T1

1

836051,Before Oct ‘02

Fuel tank with stickers, Purplish Blue

1

839020,Before Oct ‘02

Fuel tank with stickers, Ocean Black

1

844003,Before Oct ‘02

Fuel tank with stickers, Metallic Silver

1

838035,Before Oct ‘02

Fuel tank with stickers, Rivera Red

1

836075, After Oct ‘02

Fuel tank with stickers, Purplish Blue

1

839028, After Oct ‘02

Fuel tank with stickers, Ocean Black

1

844011, After Oct ‘02

Fuel tank with stickers, Metallic Silver

1

838049, After Oct ‘02

Fuel tank with stickers, Black (IRIS) - VOM

1

Fuel tank without stickers, Black

1

Fuel tank with stickers, Alberto Green

1

Fuel tank with stickers, Ref. Electra Deep Blue

1

849001

1

Fuel tank, Std. Black (C. Key Type)

1

801153

1

Fuel tank, Black - Bx

1

801477

1

Fuel tank with stickers , Wine Red

1

827001

Fuel tank with stickers , Alberto Green

1

830001

Sticker RH, Grey Black

1

170494

Sticker RH, Black Red

1

170477

Sticker RH, Burgundy/Sandalwood

1

170479

Sticker RH, Rivera Red

1

836058

Sticker RH, Purplish Blue

1

Sticker RH, Ocean Black

1

844010

Sticker RH, Metallic Silver

1

838038

Sticker RH, TB Chrome Granish Tank

1

521287/A

2 843053

259

843056 847031

1 843057 1

1

11-10 FUEL TANK

260

1 3

1 31

Bullet 350 31

9

10

1

13 12

11

4 2

14

2

5

17 1 13 Thunderbird

3

2

16

1

10

1

31

19 31

15

12

10

4

Citi Bike

2 Lightning 6

Electra

2

18

12

22

21

33

20 7

12

2 Thunderbird

26

8

32

36

36 34

35

23 24

23 24

25 26 28

27

29 29

25 2423

25

30

A1 Key Nos. 11, 16,

(Qty. 4 Nos. 10)

25 24 23 A2 Key Nos. 20 & 21

11-10 FUEL TANK Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Sticker LH, Grey Black

1

170492

Sticker LH, Black Red

1

170474

Sticker LH, Burgundy/Sandalwood

1

170476

Sticker LH, Rivera Red

1

836057

Sticker LH, Purplish Blue

1

839026

Sticker LH, Ocean Black

1

844009

Sticker LH, Metallic Silver

1

838037

Sticker LH, TB Chrome Granish Tank

1

521286/A

Sticker, Top

1

521121

146042/A

Sticker DG Gold - R.Red

2

1

540074

Sticker M.Black

2

1

146152/A

Sticker DG chrome - D.Blue / D.Silver

2

1

146998/A

DECAL Tank Electra Sticker

1

LTD

Sticker, (Royal Enfield), Silver

2

842003, SB-503

Sticker, (Royal Enfield), Blue

2

826018, SB-503

Sticker, (Royal Enfield), Rivera Red

2

836040, SB-503

Sticker, (Royal Enfield), Black

2

843009

Sticker, (Royal Enfield), Wine Red/Green

2

801300

Sticker, (Royal Enfield), Black

2

810038

DECAL LH TB Tank Sticker

2

521290/A

DECAL RH TB Tank Sticker

2

521291/A

Stripes, RH Silver

1

842001, SB-503

Stripes, RH Blue

1

826016, SB-503

Stripes, RH Gold

1

836038, SB-503

Stripes, LH Silver

1

842002, SB-503

Sticker P.Tank Electra Stripes LH Blue

1

LTD, SB-503

Stripes, LH Gold

1

836039, SB-503

4

5

6

7

8

261

826017

1

11-10 FUEL TANK

262

1 3

1 31

Bullet 350 31

9

10

1

13 12

11

4 2

14

2

5

17 1 13 Thunderbird

3

2

16

1

10

1

31

19 31

15

12

10

4

Citi Bike

2 Lightning 6

Electra

2

18

12

22

21

33

20 7

12

2 Thunderbird

26

8

32

36

36 34

35

23 24

23 24

25 26 28

27

29 29

25 2423

25

30

A1 Key Nos. 11, 16,

(Qty. 4 Nos. 10)

25 24 23 A2 Key Nos. 20 & 21

11-10 FUEL TANK Key No.

Part Numbers New

263

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

9

Washer - Petrol tank filler cap

1

10 140470

Slotted RD. HD. Screw, 6BA X 3 Motif

4

Petrol tank Motif - RH

1

141361 Before Sept 2002

Petrol tank Motif - RH

1

After Sept 2002, SB-227

12 110452

Slotted Raised CSK Screw

2

1

13 123781

Beading

2

1

14

Panel RH assembly petrol tank (DLX)

1

110572

15

Panel LH assembly petrol tank (DLX)

1

110574

1

Petrol tank Motif - LH

1

141362 Before Sept 2002

1

Petrol tank Motif - LH

1

After Sept 2002, SB-227

1

Fuel tank Motif -Pommel

1

140526

Fuel tank with pannels, Black

1

597000

Fuel tank with pannels, P.O.Red

1

597001

Fuel tank with pannels, Peacock Blue

1

597002

18

Monogram

2

170256

19 146042/A 142643

Sticker DG Fuel Tank Gold

2

1

20 110498

Knee grip RH

1

1

21 110499

Knee grip LH

1

1

Fuel tank with knee grips, Black

1

597003

Fuel tank with knee grips, P.O.Red

1

597004

2

SB - 687

11 145793/A

16 145794/A

17

22

593011/C 145868/A Flanged hex nut M10 x 1.25 23 140302/3 586057/A Nut

4

140536 50

1

1

5

11-10 FUEL TANK

264

1 3

1 31

Bullet 350 31

9

10

1

13 12

11

4 2

14

2

5

17 1 13 Thunderbird

3

2

16

1

10

1

31

19 31

15

12

10

4

Citi Bike

2 Lightning 6

Electra

2

18

12

22

21

33

20 7

12

2 Thunderbird

26

8

32

36

36 34

35

23 24

23 24

25 26 28

27

29 29

25 2423

25

30

A1 Key Nos. 11, 16,

(Qty. 4 Nos. 10)

25 24 23 A2 Key Nos. 20 & 21

11-10 FUEL TANK Key No.

Part Numbers New 140303

265

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

Lock Washer

4

SB-252, Ref.Key No.23

24 586018/A 140304/1 Lock Washer

2

SB - 252, SB - 687, Ref.Key No.23 SB-252, Ref.Key No.23

140541

Lock Washer

2

140527

Rough washer Fuel tank (M9 x M22)

2

Plain Washer

4

SB-252, 140308

20

586035/A 140383/3 Plain Washer, M6

2

SB - 252, SB - 687, Ref. Key No.23

20

110406

Sleeve

1

SB - 252,

Sleeve (Short)

1

SB-252, 145886/A

145368/A

Sleeve

1

SB - 252,

145870/A

Fuel tank sleeve long

1

SB - 252, 460

1

Sleeve (Long)

1

SB- 252, 145887/A

1

Sleeve

1

145850/A

147371/A

P. Tank Rubber Sleeve

1

SB - 460

1

147372/B

Fuel Tank Sleeve

1

SB - 460

1

146754/A

Sleeve

1

SB - 349

5

110405

Rubber Sleeve

1

SB - 252

145369/A

Rubber Sleeve

1

145851/A

Tube - Petrol Tank Mounting

1

145869/A

Tube - Fuel Tank Sleeve Short

1

SB-252

Petrol Tank Sleeve assembly

1

SB-252, Ref.Key No.26

Stud -3/8 CEI X 3-1/4" Petrol tank front

1

SB - 252

Stud - Petrol tank front Ø 3/8” x 26

1

145370/A

1

SB - 687

1

SB-679, 687

25

26

27

MOQ

28 110422 140471

29 594545/A 145875/A Flanged hex bolt M10 x 75 593165/A 147342/A Flanged hex bolt M10 x 1.25 x 95

20

1

1 1

5

11-10 FUEL TANK

266

1 3

1 31

Bullet 350 31

9

10

1

13 12

11

4 2

14

2

5

17 1 13 Thunderbird

3

2

16

1

10

1

31

19 31

15

12

10

4

Citi Bike

2 Lightning 6

Electra

2

18

12

22

21

33

20 7

12

2 Thunderbird

26

8

32

36

36 34

35

23 24

23 24

25 26 28

27

29 29

25 2423

25

30

A1 Key Nos. 11, 16,

(Qty. 4 Nos. 10)

25 24 23 A2 Key Nos. 20 & 21

11-10 FUEL TANK Key No.

Part Numbers New

267

Description

Qty.

Old

Remarks

MOQ

Flanged hex bolt M10 x 1.25 x 85

1

SB-252

Stud

2

145660/A

Stud - 3/8 CEI X 2-5/8" fuel tank

1

SB - 252

Stud - fuel tank

1

145370/A, SB-252

593010/C 145876/A Flanged hex bolt M10 x 60 - Fuel tank

1

SB - 687

6

143180/C

Fuel tank cap

1

SB - 344

1

Fuel tank cap

1

SB-344, 144998/B

1

32

Sticker - Citi Bike

1

For Citi Bike

1

33

Tank

1

For Citi Bike

1

34 801557

Decor assy. LH

1

1

35 801556

Decor assy. RH

1

1

36 580030/A

Reflex reflector with nut

1

1

37 146934/A

Tank 50 Year Logo, Electra

1

LTD

38 142246

Gasket Petrol tank cap

1

Flat type cap sandal colour 10

29

145860/A

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

140472 30

31

500826

1

11-20 FUEL TAP & GAUGE UNIT

268

ELECTRA

THUNDERBIRD

MACHISMO

LIGHTNING / CITI BIKE

10 6

8 6

2 1

2 3

3 3 4

2

5 4

11 7

9

12 13

14

11-20 FUEL TAP & GAUGE UNIT Part Numbers

Key No.

New

1

144883/B

Fuel filter with hose

147022/A

Description

269

Qty.

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

SB-170, After Mar 2001

1

Fuel tap assembly (Cock with Adaptor)

1

SB - 460, SPM / 018

1

Fuel tap assembly

1

141541/5, SB-410

1

Fuel tap assy. for Lightning 500

1

SB-239, 144555 1 For Thunderbird, Before ‘02

521159/A

Fuel tap assembly

1

After Oct 2002 SB-231, 239

145575/B

Fuel tap assembly

1

3

143496/A

Washer - Fiber Breather Box Drain

2

After Oct 2002 SB-188, 200, 460

1

4

586053/A 143498

Hex. Screw, M6 x 25

2

SB-687, After Oct 2002

40

5

144636/A

Copper washer

2

After Oct 2002

20

6

140466/B

Washer, Fiber

1

1

Fuel tube / pipe

1

18

Hose pipe - Fuel tube PVC transparent

1

144149

18

Adaptor - petrol tank

1

SB - 232

5

Adaptor - petrol tank

1

521015/B, SB-239, Before Oct 2002

Spacer

1

10

10 170374

Gasket

1

5

11 170372/B

Fuel gauge unit (fuel lever sensor)

1

SB - 594

1

12 586032/A 141061/1 Plain washer

4

SB - 687

1

13 141093

4

Old

2

7 8

9

141454 144129

500829/A

14 146375

144149

586048/A Hex. Screw, M6 x 10 Hex Screw M6 x 14

2

1 1

50 SB - 460, Use with Part No. 145575/B

1

11-30 SEAT ASSEMBLY

270

ELECTRA

53

35 34

13

40

35

49

31 32

53

LIGHTNING 17

24

1

20

33 52

4

34 35

5 1

10 13

4

35

14

15

6

31

23

22 21

6

18 19 44 43

45

41

42

38 37

39 10

16 9 14 8

27

3

7

29

30

26

2 7 Old Type

6

25 28

30 13

10

THUNDERBIRD 46

28

29

5

37

21 54

26

10

1

4

25

A1

50

16 24

2 3

42

12 11

48

32

15 15

21 21

54

45

47

2

3

51

52

52

Key Nos. 13, 50, (Qty. 4 Nos. 10)

11-30 SEAT ASSEMBLY Key No.

Part Numbers New

MOQ

New Type

1

Seat assembly

1

SB-294, 313 146065/A

1

Dual Seat (EX4 SP)

1

Seat assembly, Rider - Black

1

170542

Seat assembly, Rider - Grey, Maroon

1

810007, 817001

Seat assembly, Rider - TAN, Blue

1

816001, 818001

Seat assembly - T1 Black

1

SB - 427

1

Seat assembly

1

143575

1

Seat pan assembly

1

801016

Seat pan assembly

1

801055

1

Seat pan assembly, Rider

1

801071

1

Seat pan assembly

1

521081/H, SB-427

1

140587

Seat cushion

1

143576

Dual Seat cover

1

142516

Dual Seat cover Comp. - Bullet 350

1

DR 5390 dt. 15.6.2002 SB - 197

1

521157

Seat cover - Thunderbird

1

110717

Dual Seat Cover, Bu 350 (Plain)

1

146101

Seat cover refresh Electra

1

1

597248

Seat cover with Lines, Electra

1

1

Seat cover Rider

1

170293

142776

Dual Seat cover (Mach)

1

Alt. No. 142516, SB-268

111686/A

Side handle

1

2

521107/C 521107/B

Side handle

1

2

142138

Stud, Seat Adjuster

2

6

Stud, 5/16” CEI x 1.215”

2

1 521113/C 801290

2

6

Remarks

1

801137

5

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Seat assembly double with pillion holder kit

142504/2

4

Qty.

Old

A1 419001

3

Description

271

140436

1 1

1 Old Type, Big size

141507/2, SB-049

1

1

11-30 SEAT ASSEMBLY

272

ELECTRA

53

35 34

13

40

35

49

31 32

53

LIGHTNING 17

24

1

20

33 52

4

34 35

5 1

10 13

4

35

14

15

6

31

23

22 21

6

18 19 44 43

45

41

42

38 37

39 10

16 9 14 8

27

3

7

29

30

26

2 7 Old Type

6

25 28

30 13

10

THUNDERBIRD 46

28

29

5

37

21 54

26

10

1

4

25

A1

50

16 24

2 3

42

12 11

48

32

15 15

21 21

54

45

47

2

3

51

52

52

Key Nos. 13, 50, (Qty. 4 Nos. 10)

11-30 SEAT ASSEMBLY Key No.

Part Numbers New

Description

273

Qty.

Old

7

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

Dual Seat Clip

24

Hex screw M8 x 20

2

Distance tube

2

143712

2

SB-252,

11 586032/A 141061/1 Washer

4

SB - 687

1

12 586004/A 142182

Hexagonal Nylock Nut M8 x 9.5

4

SB - 687

40

13 141654/1

Pillion Holding Tube (Powder Coated, Black)

1

8

142761

9 10 142274

586052/A Hex. screw M6 x 16

141444

MOQ 1 50 1

1

14 586036/A 140437/1 Plain Washer

4

SB - 687

1

15 140079/5 586059

Hex Nut 5/16 CEI

2

SB - 687

50

16 141051

Hex Nut

2

SB - 252

40

Seat assy., Pillion, Black

1

801138

Seat assy., Pillion, Grey

2

810008

Seat assy., Pillion, Maroon

3

817002

18

Seat pan assy., Pillion

1

801072

19

Seat cushion, Pillion

1

170194

20

Seat cover, Pillion

1

170296

142761

Hex Screw M8 x 20

4

521127

Hex socket head cap screw M8 x 40

4

Washer 5/16 shake proof

4

Plain washer, M8

4

586036/A 140080/2 Plain washer, M8

4

SB - 687

Tube assembly - Back rest Plated

1

170173

521072/C 521072/B Tube assembly - Back rest Plated

1

After Feb 2003, SB-249

Back rest assembly, Black

1

801139

Back rest assembly, Grey

1

810009

Back rest assembly, Maroon

1

817003

1

After Feb 2003

17

21

22 140747 23 24

25

140080/2

521085/B 521085/A Back rest assembly

10

1

11-30 SEAT ASSEMBLY

274

ELECTRA

53

35 34

13

40

35

49

31 32

53

LIGHTNING 17

24

1

20

33 52

4

34 35

5 1

10 13

4

35

14

15

6

31

23

22 21

6

18 19 44 43

45

41

42

38 37

39 10

16 9 14 8

27

3

7

29

30

26

2 7 Old Type

6

25 28

30 13

10

THUNDERBIRD 46

28

29

5

37

21 54

26

10

1

4

25

A1

50

16 24

2 3

42

12 11

48

32

15 15

21 21

54

45

47

2

3

51

52

52

Key Nos. 13, 50, (Qty. 4 Nos. 10)

11-30 SEAT ASSEMBLY Key No.

Part Numbers New

Description

275

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

Cushion, Back rest (Citi Bike)

1

170260

Cushion, Back rest

1

521074/B

Cover, Back rest (Citi Bike)

1

170297

Cover, Back rest

1

521126

28

Stopper, Back rest, Black (Nylon)

1

170198/A

29

Tapping screw

4

170218

30

Guide bush (Nylon) - Pivot Rod

2

170199

2

SB-687

26 27

31 143407

586019/A Single coil spring washer

32

Undulated washer

2

170267

33

Pivot rod

1

170192/B

34

Plain washer, Back rest pivot rod

2

170219

35

Stopper pin, Back rest

2

170190

36

M6x55 Socket Bolt

2

170294

Cover decor plate, Back rest

1

170217

Cover plate, Back rest Plated - Thunderbird

1

521073

Slotted cheese head screw M5 x 10

2

Punched Washer, B 5.5

2

40 170211

Side decor LH

1

41

Side decor RH

1

42 142894/3

Round head screw M6 x 10

4

43 142258

Hex screw M8 x 16

4

Plain Washer, M8

4

586036/A 140080/2 Plain Washer, M8

4

170405

37 38 124539/1 39 540078

44

140080/2

142023

45 586057/A 140302/3 Nut

2

46 521086/A

1

Monogram, Back rest

MOQ

1 1

1

170212

SB - 687 20 SB-559

1

11-30 SEAT ASSEMBLY

276

ELECTRA

53

35 34

13

40

35

49

31 32

53

LIGHTNING 17

24

1

20

33 52

4

34 35

5 1

10 13

4

35

14

15

6

31

23

22 21

6

18 19 44 43

45

41

42

38 37

39 10

16 9 14 8

27

3

7

29

30

26

2 7 Old Type

6

25 28

30 13

10

THUNDERBIRD 46

28

29

5

37

21 54

26

10

1

4

25

A1

50

16 24

2 3

42

12 11

48

32

15 15

21 21

54

45

47

2

3

51

52

52

Key Nos. 13, 50, (Qty. 4 Nos. 10)

11-30 SEAT ASSEMBLY Key No.

Part Numbers New

Description

277

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

521116/D

Support (Plug) Seat Assy. Thunderbird

2

580290/A

Rubber support seat TB

2

Back rest with monogram

1

521169/B, SB-249

1

Seat assembly

1

SB-197, 145487/A

1

142503/B Seat assembly Double (Electra)

1

SB - 197, New Type

1

801132

Seat assembly (Old Type)

1

143575

111947

Rubber Grommet - Dual Seat Support Rubber

1

10

146243/C

Rubber Grommet - Dual Seat Support Rubber

1

10

140436

Stud, 5/16"CEI X 1.215" Old Type

1

SB - 687

586055/A

Stud, M8 New Type

1

> 2009, SB - 687

53 586042/A 145861/A Flanged hex bolt M6 x 1 x 20

4

SB - 252, SB - 687

54 521110

2

Alt.

47 48 49

598769

50 142130 51 52

Plastic Plug

1 10

11-40 CHAIN STAY AND SHOCK ASSEMBLY New Type - Adjustable Spring

Oldest Type - Non Adjustable

LH Drive System A2

10

278

7 8

8

89

8

10

6 1 5

19

19

4

10 3 4

8 5

9

20

Adjuster Ring ‘C’ Spanner Type

8

9 10 7

Min Cover

8

8

10

8

8 8

6

7

10 10

8

9

15 14

6

10 9 8

17

13 18

13

18 16

16

11

12

14 15

12

11 8

8 8

9

9 9 10

10 10

Older Type - Adjustable

9

Gas Filled Shock Absorbers

A1

A2

A3

A4

Key Nos. 3, Qty. 2 Nos. 4 & 5

Key Nos. 1, (Qty 2 Nos. 2)

Key Nos. 7, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8)

Key Nos. 6, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8)

10

11-40 CHAIN STAY AND SHOCK ASSEMBLY Key No.

Part Numbers New

Description

Qty.

Old

A1 597354

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

279

Remarks

MOQ

Chain stay stud kit

1

1

111721

Chain stay complete with bush

1

1

145135/B

Chain stay complete with bush

1

1

A3 888099

Bolt, Washer & Nut Kit, Rear Shocks LH

1

1

A4 888098

Bolt, Washer & Nut Kit, Rear Shocks RH

1

1

Chain stay complete

1

1 2

A2

1

801228

2

110643/7

Bush

2

111201

Stud 1/2” CEI x 9/12”, Chain stay bearing

1

SB-252,

145859/A

Flange bolt, 1/2X16TPIX235 Chain stay bearing

1

Alt. No. 580347/D, SB-252

1

140306

Lock Washer, Internal teeth

2

Before April 2003

50

586008/A 145708/A Washer, shake proof

1

SB - 687

14

110220

Nut, CEI 1/2” - Chain stay pivot

2

SB - 252

Nylock nut, chain stay pivot

1

SB - 687

10

2

SB - 286, 687

5

Hex Bolt

2

521197/A

5

Hex Bolt 3/8” X 50 (RH Side Only)

2

SB - 687

1

3 4 5 6

111720

111810

593050/C 142232 593110/B

170399/A Hex Bolt 3/8” X 45 (LH Side Only)

7

593113/B

111696/A

8

586018/A 140304/1 Plain Washer

6

50

9

143407

Single coil spring lock washer

4

1

142181

Nyloc nut

4

20

10 170352/1 170352/A Dome cap nut 140300

Hex. Nut, 3/8” CEI X

4 (Inches)

1

11 146202

“O” Ring big

1

12 146201

Air hose valve

1

13 146203

Screw for air valve

1

14 146204

“O” Ring small

1

15 146205

Screw - small

1

SB - 687

6 20

11-40 CHAIN STAY AND SHOCK ASSEMBLY New Type - Adjustable Spring

Oldest Type - Non Adjustable

LH Drive System A2

10

280

7 8

8

89

8

10

6 1 5

19

19

4

10 3 4

8 5

9

20

Adjuster Ring ‘C’ Spanner Type

8

9 10 7

Min Cover

8

8

10

8

8 8

6

7

10 10

8

9

15 14

6

10 9 8

17

13 18

13

18 16

16

11

12

14 15

12

11 8

8 8

9

9 9 10

10 10

Older Type - Adjustable

9

Gas Filled Shock Absorbers

A1

A2

A3

A4

Key Nos. 3, Qty. 2 Nos. 4 & 5

Key Nos. 1, (Qty 2 Nos. 2)

Key Nos. 7, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8)

Key Nos. 6, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8)

10

11-40 CHAIN STAY AND SHOCK ASSEMBLY Key No.

Part Numbers New

16

Description

Qty.

Old

Remarks

2

170290

521061/B Shock absorber (Mini cover)

2

Alt. No. 146347/B

18 146347/B 146064/B Shock Absorber - Gas Filled

2

SB - 288, 311, 420

19

Shock Absorber - Non Adjustable

2

20 142800/B

Shock absorber

2

17

Shock absorber, Spring adjustable

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

281

MOQ

2 2

SB-063, 184

1

12-10 REAR WHEEL & HUB ASSEMBLY

282

1 13

2

4

5

3 6

11

7

8

7

9

19 4

8

Old type Metal Collar

21 20

12

New type PP Collar

10

14 18 15

A1 Key Nos. All in group 10-20 and 11-20 except 24&25

A2 Key Nos. All in group 10-20 except 1,11,12,13 and all in group 11-20 except 24 & 25

A3

A4

A5

A6

Key Nos.

Key Nos.

Key Nos.

Key Nos.

6,7 (2 Nos) 9,17,18

20 & 21

(Qty. 20 Nos. 11 & 12) (Qty. 40 Nos.13)

6, 9, 17 & 18, (Qty. 2 Nos. 7)

17

16

12-10 REAR WHEEL & HUB ASSEMBLY Key No.

Part Numbers New

Description

Qty.

Old

141101E

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

283

Remarks

MOQ

Rear wheel assembly

1

Rear wheel assembly

1

170397

1

Rear wheel assembly

1

SB-541, 141468

1

147288/D

Rear wheel assembly 1.5 thk- 3.50 x 19" MAC

1

SB - 541

1

147284/D

Rear wheel assembly - 3.25 x 19”, 1.5THK Std

1

SB - 540 & 541

1

580170/E

Rear wheel assembly 1.5 thk- 3.50 x 19" - TB

1

SB - 541

1

Hub assembly, Rear

1

142347

Rear hub assy. W/o rim & sprocket

1

170386

1

Rear hub assy. W/o rim & sprocket

1

145141/2

1

Bearing kit, Rear wheel - Drum

1

888049

Rear Tyre & Tube Kit 3.25 X 19”

1

SPM / 003

1

888053

Rear Tyre & Tube Kit 3.50 X 19”

1

SPM / 003

1

Rear Wheel Spokes and Nipple Kit

1

Rear Wheel Spokes (SS) and Nipple Kit

1

Bearing, ‘O’ Ring & Seal Kit - Rear Wheel Drum

1

Wheel Rim (BMW 1.85 X 19'’ - 2.0 THK) (Old Type)

1

141133/A

1

147507/A 141133/A

Wheel Rim (1.85 X 19'’ -1.5 THK)

1

New Type

1

2

141121/B

Distance tube (piece) - Rear hub

1

3

141119/C

Distance collar - Rear hub

1

124539/1

Screw, Rear hub cover (Old Type)

2

100

592286/A

Slotted cheese head screw, Rear hub cover (New Type)

2

100

804005

Cover, Rear hub - Silver Gray

1

1

Cover, Rear hub

1

141109/1

Grease Seal, 25 x 40 x 7

1

145552/B 124316

Bearing, Rubber seal 6203 RS1-C3, 17 x 40 x 12

2

SB - 540 After July 2002

2

After 2009

A1

A2 A3 144296 A4 A5

112153

597236

597036

A6 888080 1

4 5 6 7

150324/A 145552/B Wheel bearing 6203 Sealed (17 X 40 X 12 )

1

1

1

2 SB - 664

5

170107 5 1

12-10 REAR WHEEL & HUB ASSEMBLY

284

1 13

2

4

5

3 6

11

7

8

7

9

19 4

8

Old type Metal Collar

21 20

12

New type PP Collar

10

14 18 15

A1 Key Nos. All in group 10-20 and 11-20 except 24&25

A2 Key Nos. All in group 10-20 except 1,11,12,13 and all in group 11-20 except 24 & 25

A3

A4

A5

A6

Key Nos.

Key Nos.

Key Nos.

Key Nos.

6,7 (2 Nos) 9,17,18

20 & 21

(Qty. 20 Nos. 11 & 12) (Qty. 40 Nos.13)

6, 9, 17 & 18, (Qty. 2 Nos. 7)

17

16

12-10 REAR WHEEL & HUB ASSEMBLY Key No. 8 9 10

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

285

Remarks SB - 328

MOQ 1

141105/C

Rear hub spacer assembly - Metal collar - Old Type

1

146499/A

Rear hub spacer assembly - PP collar (new type)

1

146256/A

“O” Ring Rear hub

1

SB - 319

40

141110

‘O’ Ring

1

SB - 319

40

Hub Rear 6” Silver

1

SB - 319

1

Centre Hub Rear Silver Ash

1

804034

1

Spokes, Inner

20

Rear wheel spokes (inner) yellow

20

146950/A

Rear wheel spokes (inner)

20

20

141136

Spokes, Outer

20

20

804006

141103

141135 11 143790

12 143792

Rear wheel spokes (outer) Gr n

1

20 Stainless steel

Stainless steel

20

20

146951/A

Rear wheel spokes (outer)

20

20

110349

Nipple

40

40

143885

Brass Nipples

40

40

Cush rubber

4

4

Sprocket drum

1

SB - 319

1

16 141115/C

Distance collar (Distance Piece)

1

SB - 664

5

17 141113/1

Grease seal

1

141112

Bearing 6005 C3

1

Before July 2002

145553/B 141112

Bearing, Rubber sealed double side 6005 RS2-CN, 25 x 47 x 12

1

After July 2002, SB-212

1

144386/A

Adjuster (Drum Side)

1

Alt. No. 593142/B, SB-687

4

19 593142/B

Adjuster (Drum Side)

1

Adjuster (Drum Side)

1

141126

110279

Rear Tyre Studded 3.25 X 19”

1

Served in Kit, Ref. A4 SB - 272

1

141768

Rear Tyre Studded 3.50 X 19”

1

Served in Kit, Ref. A4

1

110280

Rear Tube 3.25 X 19”

1

Served in Kit, Ref. A4

1

141769

Rear Tube 3.50 X 19”

1

Served in Kit, Ref. A4

1

13

14 144471/A 15 801479

18

20

21

801041

10

4

12-20 REAR BRAKE SYSTEM (DRUM)

286

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

All in group 11-20 except 21 & 22

1, 7, 17, 18, (Qty. 2 Nos. 19)

2, 4, 5 & 6

21

22

23

23 17

20

18 19

19

24

1

3

Bonded Rear Brake Shoe

20

25 12

2

13

14

16

26 15

Old Type

4

20

24

5

10

6 7

27

29

28 29

Riveted Rear Brake Shoe 6”

25 10

8 9

20

11

11

12-20 REAR BRAKE SYSTEM (DRUM) Key No.

Part Numbers New

A1

Description

Qty.

Old 145910/A Cover plate assy LH Drive

1

287

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks 801354, SB-246

MOQ 1

A2 888122

Cover plate assy with bush sub assy kit

1

A3 888305

Brake shoe pin and nut kit (Metric)

1

> Jan 2006

1

Cover plate, Rear Brake Black

1

>Jan 2003, Ref.A2

1

Cover Plate Rear Brake Citi - Plated

1

170104, Before Jan 2003

Rear Cover plate, Black

1

801355, Ref.A2

Rear Cover plate, Black

1

141116/A

Pin anchor

1

4

1

1

801540

801226

1 801042

2

110283/B

593076/C 145131/B Shoe Pin, Rear Brake (Metric) Operating cam - Rear

3

1

SB-428, 153654

593074/C 143042/B Operating cam (for wear indicator)

1

LTD, Alt. No. 593075/C SB - 687

593075/C

Operating cam (for wear indicator)

1

143042/B

Operating cam - Rear (with 143039)

1

SB - 687

147151/A

Operating cam - Rear (with 143039)

1

SB - 687

110284

Lock nut (Inches)

1

Hex thin Lock Nut 7/16" CEI-Rr Br Shoe Pin

1

145132

580310/A

Lock nut (Metic)

1

> 2008

20

586040/A 110366/3

Washer

1

SB-269, 613, 687

1

Plain washer

1

145149/A

140380

Hex. Nut, 7/16" CEI - Old type

1

586028/A

Hexagonal Nut M12 X 1.5 X 10, new type

1

SB - 687

14

Cam bush - Black

1

SB-177, 801225

1

Spring, Brake lever return

1

110308/B, < May 1998

Spring, Brake lever return

1

After May 1998

Spring, Brake lever return

1

801517

4

5 6 7

8

1

801040 801039

110309

1

1 20

14

10

12-20 REAR BRAKE SYSTEM (DRUM)

288

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

All in group 11-20 except 21 & 22

1, 7, 17, 18, (Qty. 2 Nos. 19)

2, 4, 5 & 6

21

22

23

23 17

20

18 19

19

24

1

3

Bonded Rear Brake Shoe

20

25 12

2

13

14

16

26 15

Old Type

4

20

24

5

10

6 7

27

29

28 29

Riveted Rear Brake Shoe 6”

25 10

8 9

20

11

11

12-20 REAR BRAKE SYSTEM (DRUM) Key No. 9

Part Numbers New

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

110287/8

Lever operating cam - Rear brake

1

1

143139

Lever operating cam - R/BK Plated

1

1

Single Coil Spring Lock Washer

2

20

140384

Nut, 7/16” CEI

1

Without wear indicator

14

140384

Nut, 7/16” CEI

2

Wear indicator model

14

Distance collar

1

10 140376/2 11

Description

289

12 141130/B

5

593143/B 144387/A Adjuster (QD wheel side)

1

SB - 687

1

Adjuster (QD wheel side)

1

141125

1

14 586009/A 141127/4

Nut, Spindle short

1

SB - 687

1

15 586010/A 141128/2

Castle nut

1

SB - 687

10

16 586012/A 141129/1

Split pin

1

SB - 687

50

17 145090

Hex. Screw M6 x 16 GR 8.8

1

SB-177, After April 2001

1

Screw

1

SB-177, After April 2001 16

Hex. nut 1/4” CEI

2

20

140369/1 Nut

2

20

20 147150/B 124313/A Brake Shoe Spring

2

21 141108/A

Spindle, Rear hub, Long

1

Spindle, Short

1

SB - 618, 687

1

144570/D 144570

Brake shoe assembly

2

SB - 618 Before/After Jan 2003

2

144274/1

6” Brake shoe (Bonded, Non asbestos)

2

> 2007

2

Plate, Wear indicator

1

145909/A, SB-246

143040/C

Plate, Wear indicator

1

After Jan 2003

143038/C

Wear indicator

1

1

143041

Wear indicator

1

1

13

110286

18 145089/B 110282/A 19

140369/1 145091

22 586011/A 23

24 25

141114/B

SB - 429, SB - 656

40 1

12-20 REAR BRAKE SYSTEM (DRUM)

290

A1

A2

A3

Key Nos.

Key Nos.

Key Nos.

All in group 11-20 except 21 & 22

1, 7, 17, 18, (Qty. 2 Nos. 19)

2, 4, 5 & 6

21

22

23

23 17

20

18 19

19

24

1

3

Bonded Rear Brake Shoe

20

25 12

2

13

14

16

26 15

Old Type

4

20

24

5

10

6 7

27

29

28 29

Riveted Rear Brake Shoe 6”

25 10

8 9

20

11

11

12-20 REAR BRAKE SYSTEM (DRUM) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

291

Remarks

MOQ

146434/A

Hex. nut M12 x 1.5 x 10 - SS

1

SB - 687, Old Type

1

586028/A

Hexagonal nut M12 x 1.5 x 10

1

SB - 687

1

27 140373

Rivet, brake lining

14

28 140372/B

Brake lining (Rivet type) Dia 6”

2

29 140370

Brake shoe assembly (Rivet type)

2

26

14 Ref. Key No. 26 2

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT)

292

22 11 4

3

5

10

67

2

8

22

9

23

24

26

22

27 14 1

13

12

25

28

New Type

29 30

31

24

23

22

Old Type

11 10

46 45

34 6

7

44

12 8 5 18

20 15

21

17

33 35 32

19

43

38 40 41 42

39 40 41 42

47

16 A4 & A5 Key Nos. 8, 10, 11 & 12

1

A1

A2

A3

A6

Key Nos.

Key Nos.

Key Nos.

Key Nos.

22 & 25

22 & 27

25 & 27

(Qty. 2 Nos. 23), 26

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT) Key No.

Part Numbers New

Description

Qty.

Old

293

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

Foot Rest Assembly LH

1

147393/A SB-488, 530

1

Foot Rest Assembly LH

1

SB - 530

1

147392/B

Foot rest assembly - LH (4S)

1

SB - 488

1

147391/B

Foot Rest Assembly RH

1

SB - 488, 530

1

146320/C

Foot Rest Assembly RH

1

SB - 530

1

A3 597121

Foot Rest Kit

1

A4

Rear Brake Rod Kit (RH Type)

1

5 Speed GB

1

A5

Rear Brake Rod Kit (LH Type)

1

4 Speed GB

1

597111

Foot Rest Bar Kit

1

1

597374

Foot Rest Bar Kit Electra 2004

1

1

801031

Brake pedal

1

1

111375/A

Rear Brake pedal - Plated 4 SP DLX

1

1

146097/A

Brake pedal

1

1

521130/C 521130/A

Rear Brake pedal - Plated

1

1

113018/3

Brake pedal

1

1

110300

Stud brake pedal fulcrum Ø 7/16” x 26 TPI (Inches)

1

145889/A

Stud fulcrum brake pedal (Metric)

1

4

146098/A

Stud fulcrum brake pedal (Metric) - 85L

1

4

140305

Washer

1

SB-252, Ref.Key No. 4

50

Nut, 7/16” CEI

1

140384, SB-252

14

Grease nipple AM 6 x 1

2

SB - 500

113072/A

Grease nipple BM 6 x 1

2

111846

Hex. Screw M6 x 20, Pedal height adjusting

1

143657

Slotted Cheese Head Screw, Pedal height adjusting

1

586049/A 143657

Screw, Pedal height adjusting

1

A1 146321/C

A2

A6

1

2 3 4 5

6

113049/2

113049

SB - 252

4

LTD 40 SB - 687

40

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT)

294

22 11 4

3

5

10

67

2

8

22

9

23

24

26

22

27 14 1

13

12

25

28

New Type

29 30

31

24

23

22

Old Type

11 10

46 45

34 6

7

44

12 8 5 18

20 15

21

17

33 35 32

19

43

38 40 41 42

39 40 41 42

47

16 A4 & A5 Key Nos. 8, 10, 11 & 12

1

A1

A2

A3

A6

Key Nos.

Key Nos.

Key Nos.

Key Nos.

22 & 25

22 & 27

25 & 27

(Qty. 2 Nos. 23), 26

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT) Key No. 7

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

295

Remarks

MOQ

586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

1

SB - 049

40

110298/2

Split pin

1

SB - 500

50

586045/A 110298/2

Split pin

1

SB - 500, SB - 687

50

110170

Tag plate

1

Rear Brake rod

1

144008/D

Brake rod

1

521166/A

Brake rod

1

SB - 311

540112/A

Brake rod

1

SB - 311

2

586077/A 144009/C Nut, Rear brake adjuster

1

SB - 687

10

140544

Nut, Rear brake adjuster (Inches)

1

10

Washer

1

50

1

1

Plain Washer, M10

1

1

Plain Washer, M10

1

SB - 687

Plain Washer - Brake Pedal

1

147590/A, SB - 078, 500

15 113027/D 113027/B

Brake spindle

1

SB - 500

16 113072/A

Grease nipple BM 6 x 1

1

SB - 500

17 113028

Plain washer, M6

1

SB - 078, 500

1

Split pin 1.6 x 25

1

SB - 078, 500

1

143657

Hex screw M6 x 35

1

586049/A 143657

Hex screw M6 x 35

1

20 113089/C

Lever assy

1

21

Hex screw M8 x 1 x 25

1

8 9

10

11

12 140206/5 140206

13 140302/3 586057/A Nut 140293 14 586033/A 140293

18 113030/5 19

113030

1 110297

1 1

1

1

40 SB - 687

40 1

113086

1

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT)

296

22 11 4

3

5

10

67

2

8

22

9

23

24

26

22

27 14 1

13

12

25

28

New Type

29 30

31

24

23

22

Old Type

11 10

46 45

34 6

7

44

12 8 5 18

20 15

21

17

33 35 32

19

43

38 40 41 42

39 40 41 42

47

16 A4 & A5 Key Nos. 8, 10, 11 & 12

1

A1

A2

A3

A6

Key Nos.

Key Nos.

Key Nos.

Key Nos.

22 & 25

22 & 27

25 & 27

(Qty. 2 Nos. 23), 26

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

297

Remarks

MOQ

Foot Rest Rubber (Pillion Footrest grip)

2

SB-168, 140947, Beofre June 2002

Pillion Footrest Rubber

2

SB-342, 145156/B After June 2002

1

146543/A

Pillion Footrest grip

2

146641/A

Footrest Rubber EPDM

2

SB - 342

1

146431/A

Hex. Nut - M10 (SS)

2

SB-252, 142114

145865/A

Flange nut

2

SB - 511

Washer

2

SB-252, SB-511,

Footrest arm - Front LH

1

Footrest arm - Front LH

1

521056/A

Footrest arm - Front LH

1

801460, SB-621

143303/C

Bar Footrest

1

110210

RR Eng. Spacer Stud

1

SB-252, 145417/A

26 145885/B

Footrest bar

1

SB-252

146058/A

Footrest bar

1

Bar footrest

1

801035

Footrest arm - Front RH

1

1

801459

Footrest arm - Front RH

1

1

28 801032

Distance tube RH

1

14

29 801034

Distance tube centre

1

1

30 801033

Distance tube LH

1

14

Boss, Front Side stand

1

SB - 257

Boss, Front Side stand

1

801437

145484/A

Boss, Side stand

1

146059/A

Boss, Side stand, Refresh Electra

1

Bracket, Brake light switch

1

Bracket, Brake light switch

1

22

23

24 143409 801036 25

27

521056

145485/A 31

32

521114/B

10 1

1 1 1 210753

801296

5

1

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT)

298

22 11 4

3

5

10

67

2

8

22

9

23

24

26

22

27 14 1

13

12

25

28

New Type

29 30

31

24

23

22

Old Type

11 10

46 45

34 6

7

44

12 8 5 18

20 15

21

17

33 35 32

19

43

38 40 41 42

39 40 41 42

47

16 A4 & A5 Key Nos. 8, 10, 11 & 12

1

A1

A2

A3

A6

Key Nos.

Key Nos.

Key Nos.

Key Nos.

22 & 25

22 & 27

25 & 27

(Qty. 2 Nos. 23), 26

12-30 BRAKE PEDAL AND FOOT RESTS (FRONT) Key No.

Part Numbers New

Description

Qty.

Old

521078/B

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

299

Remarks

MOQ

Brake light switch with lead and spring

1

1

Brake light switch

1

1

Rear brake light switch - Bullet X

1

1

Bracket, Rear Brake light switch mounting

1

5

35 144886/C

Brake Pedal Rubber

1

5

36 145541/A

Pillion Foot Rest Modi - RH - Support

1

SB - 452

1

37 145540/A

Pillion Foot Rest Modi - LH - Support

1

SB - 452

1

144351

Switch, Brake light

1

1

153402

Brake Light Switch with lead

1

1

39

Spring, Brake light switch

1

40 140540

Nut, Stop light switch M4

2

41 140541

Washer

2

140308

42 586068/A 140542

Screw, Stop light switch

2

SB - 687

43 110158

Screw

1

110165

Shield - Black

1

801015

145342

Shield - Black

1

801160

45

Lock Washer, Internal Teeth

1

140244

46 140243

Hex. Nut, 3/16” CEI

1

47

Clip - Switch

1

33 540075/A 146352/B 34 521115/B

38

44

801297

153404 50 50 1

100 110157

12-40 REAR CHAIN AND FOOTRESTS (REAR) A1 & 3

A1

300

A2

A3

A4

Key Nos. 2, 20 & 21

2

2

1

A2

22

21

1

24

23

20

1

21

21

Key Nos. 2, 20 to 23

1

2

2

22

20

23

27

20

26 25

20

A3 Key Nos. Fixed Footrest (Old Type)

2, 20 to 24

13

A4

Old

4

Key Nos. 2, 20, 25 to 27

5

6 11

Oldest

12

7 15

5 6

18

Foldable Footrest (New Type)

8

10

4

9

6

5 19

16

8 9

5

17 14

10

6

Old 13

15

11 16

15 18

7

14 17

15

Oldest 12

19

12-40 REAR CHAIN AND FOOTRESTS (REAR) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

301

Remarks

MOQ

A1 112146

Chain and sprocket kit (16T)

1

1

A2 597237

Chain and sprocket kit (“O” Ring F.D Sprocket) (16T)

1

1

597162

Chain and sprocket kit (17T)

1

1

597338

Chain and sprocket kit (O’ Ring Type)

1

1

597337

Chain and sprocket kit (O’ Ring Type)

1

1

Chain and sprocket kit (O’ Ring Type)

1

1

110333

Rear Chain Connecting link - without ‘O’ Ring

1

6

145854

Rear Chain Connecting link (“O” Ring chain) assembly

1

1

112011

Drive chain

1

Before May ‘02 SB-206

1

145556/A

Drive chain (“O” Ring chain 94 Links)

1

After May 2002

1

112212

Drive chain

1

1

597275

Chain and sprocket kit (“O” Ring Chain) (16T)

1

1

597156

Chain and sprocket kit (18T)

1

1

Chain guard (Black) assembly

1

SB - 206

1

111712

Chain guard (Plated)

1

SB - 206

1

140147

Washer 5/16” shake proof

2

SB-252, Ref. Key No. 6 40

586038/A 210026

Spring Washer M8

2

SB - 687, 565, 252, Ref. Key No. 6

40

111715

Hex. Screw, M8 x 10

2

SB - 252

50

586014/A 145872/B Slotted Cheese Head Screw

2

SB - 252

10

521279/A

Support pillion foot rest

2

SB - 452

1

801062

Support pillion foot rest

2

A3 A4 1

2

3 4 5

6 7

801029P

111713

145160/A Pillion foot rest assembly 8

1

2

SB - 342, SB - 438, 146542/A

1

147135/A

Pillion Foot rest assy.

2

SB - 438

1

142502

Pillion foot rest folding type

2

< Jan 2001, SB-168

1

12-40 REAR CHAIN AND FOOTRESTS (REAR) A1 & 3

A1

302

A2

A3

A4

Key Nos. 2, 20 & 21

2

2

1

A2

22

21

1

24

23

20

1

21

21

Key Nos. 2, 20 to 23

1

2

2

22

20

23

27

20

26 25

20

A3 Key Nos. Fixed Footrest (Old Type)

2, 20 to 24

13

A4

Old

4

Key Nos. 2, 20, 25 to 27

5

6 11

Oldest

12

7 15

5 6

18

Foldable Footrest (New Type)

8

10

4

9

6

5 19

16

8 9

5

17 14

10

6

Old 13

15

11 16

15 18

7

14 17

15

Oldest 12

19

12-40 REAR CHAIN AND FOOTRESTS (REAR) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

303

Remarks

MOQ

Nut

2

142114, 50 For 350 After Sept 2002

Nut, Flanged (M10 x 1.5)

2

SB - 511

Washer

2

For 350 After Sept 2002 50

146543/A 145159/A Pillion Foot rest Grip rubber (EPDM)

2

SB-342

146641/A

Foot rest rubber (EPDM)

2

12

Rubber Sleeve - Footrest rubber (Oldest Type)

2

140947, < April 2000

2

13 145156/A

Rubber Sleeve - Footrest rubber (Old Type)

2

After Apri 2000

2

14 586037/A 110366/3

Washer

2

15 110365

Hex. Nut, 7/16” CEI

4

SB - 269

16

Foot Rest - Pillion - Black

2

801038

17 110360

Stud, 7/16" CEI x 3-1/8" Pillion Foot Rest - Fix type

2

SB - 269

18 140305

Lock Washer - Internal Teeth

2

19 521280/A

1/2" x 80mm BSF Hex flange bolt

2

Sprocket drum

1

110267

Final drive sprocket - 16T (Ref. Kit No. 112146, 597275)

1

SB-185, Before Aug. 2001

1

145339/A

Final drive sprocket - 16T (Ref. Kit No. 597237, 597338)

1

SB-185, After Aug. 2001

1

Final drive sprocket - 17T (Except W.G.)

1

111189, Before Aug. ‘01

Final drive sprocket - 17T (Ref. Kit No. 597162)

1

After Aug. 2001

Final drive (FD) sprocket - 18T (FWE Models) (Ref. Kit No. 597156)

1

144152, Before Aug. ‘01

Final drive sprocket - 18T

1

After Aug. 2001, SB-186

1

22 145357/A

‘O’ Ring

1

After Aug. 2001

30

23 145346/A

Oil Seal

1

SB-185, After Aug. 2001

1

Lock nut (Inches)

1

Before Aug. 2001

1

SB-185, After Aug. 2001

9 145865/A 10 586019/A 143407 11

20 801479

21 145406/A 145407/A

24

111160

801041

144524/C 144524/A Lock nut 181” X 16 TPI - Final drive sprocket (Metric)

10 1 1

2

SB - 452

10 1

1

1

12-40 REAR CHAIN AND FOOTRESTS (REAR) A1 & 3

A1

304

A2

A3

A4

Key Nos. 2, 20 & 21

2

2

1

A2

22

21

1

24

23

20

1

21

21

Key Nos. 2, 20 to 23

1

2

2

22

20

23

27

20

26 25

20

A3 Key Nos. Fixed Footrest (Old Type)

2, 20 to 24

13

A4

Old

4

Key Nos. 2, 20, 25 to 27

5

6 11

Oldest

12

7 15

5 6

18

Foldable Footrest (New Type)

8

10

4

9

6

5 19

16

8 9

5

17 14

10

6

Old 13

15

11 16

15 18

7

14 17

15

Oldest 12

19

12-40 REAR CHAIN AND FOOTRESTS (REAR) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

305

Remarks

MOQ

550126/C

FD Sprocket (Ref. Kit No. 597337)

1

Ref. Kit A4

1

550127/C

FD Sprocket 17T

1

Ref. Kit A4

1

26 550132/C

Tab Washer 5 Speed GB

1

Ref. Kit A4

1

27 550131/A

Nut FD Sprocket

1

Ref. Kit A4

1

25

12-50 REAR MUDGUARD & CARRIER

306

ELECTRA

BULLET 7 6

5

4

7 19 1

2

20

5

3 17 6 18 16

15 14 13

21 22

51 9 10 11

1

25

2 6

A1 7

8 12

24 41 23

3

Key Nos. 1&3

52 53

A1

A2 Key Nos.

Key Nos.

1&3

(Qty. 2 Nos. 12, 14 & 15)

THUNDERBIRD

21

43 41 5

17

40 42

2 20 50 18

16 22

1213 15

50 18

44

23

13 12

44

15

28 29 26

40

25

38 45

27 22

30 33 18 30 35 36 41 39 40

39 24

55

37

50 22 41 46

47 5 48 49

12-50 REAR MUDGUARD & CARRIER Key No. A1

Part Numbers New

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

597122

Mudguard carrier Set - Kit

1

1

597257

Mudguard Carrier Set

1

1

RMG Stud, Hex. nut and washer faced nut kit

1

1

Mudguard carrier RH, Black - Std

1

1

Mudguard carrier RH, Red

1

802007

Mudguard carrier RH, Peacock Blue

1

803007

Mudguard carrier RH, Black - 500cc

1

Mudguard carrier RH, Black - C Bike

1

866030

Mudguard carrier RH, Black - UCE

1

1

866032

Mudguard carrier RH, Black - UCE Std

1

1

Mudguard carrier RH, Rivera Red - T1

1

836056

Mudguard carrier RH, Purplish Blue - T1

1

839025

Mudguard carrier RH, Ocean Black (N Blue)

1

844008

Mudguard carrier RH, Metalic Silver - T1

1

838042

Mudguard carrier RH, ALB Green (VOM)

1

847006

Mudguard Rear - T1 Silver

1

838044

1

801049

Mudguard Rear, Black - 350cc Std

1

SB - 357

1

141773

Mudguard Rear, Plated

1

SB - 174

1

142876

Mudguard Rear, AVL/EXP 500CC - Plated, Electra

1

SB - 174

1

Mudguard Rear, A. Grey - 500cc

1

806011

801247

Mudguard Rear with stickers, Black / Red

1

801081

807021

Mudguard Rear with stickers, Purple / Grey

1

807005

808021

Mudguard Rear with stickers, Congnac / S.Wood

1

808005

809057

Mudguard Rear with stickers, Burgandy / S.wood

1

809005

810024

Mudguard Rear with stickers, Grey / Black

1

810005

836010

Mudguard Rear with stickers, Riv.Red / S.Wood

1

836012

A2 888319 801047

801063P 1

2

Description

307

1 801079

1

12-50 REAR MUDGUARD & CARRIER

308

ELECTRA

BULLET 7 6

5

4

7 19 1

2

20

5

3 17 6 18 16

15 14 13

21 22

51 9 10 11

1

25

2 6

A1 7

8 12

24 41 23

3

Key Nos. 1&3

52 53

A1

A2 Key Nos.

Key Nos.

1&3

(Qty. 2 Nos. 12, 14 & 15)

THUNDERBIRD

21

43 41 5

17

40 42

2 20 50 18

16 22

1213 15

50 18

44

23

13 12

44

15

28 29 26

40

25

38 45

27 22

30 33 18 30 35 36 41 39 40

39 24

55

37

50 22 41 46

47 5 48 49

12-50 REAR MUDGUARD & CARRIER Key No.

Part Numbers New

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

Mudguard Rear with stickers, California Gold / Black

1

837012

Mudguard Rear, Alberto Green.

1

847036, SB - 357

Rear Mudguard, Alberto Green (VOM)

1

847007, SB - 357

836050

Mudguard Rear, Rivera Red - T1

1

1

843038

Rear Muduguard, Magic Black - TB

1

1

Rear Muduguard, Mica Dark Blue - BX

1

849009

Mudguard Rear, Ocean Black (N. Blue) T1

1

844002

Mudguard Rear, Purplish Blue

1

839019

Mudguard carrier LH, Black - Std

1

Mudguard carrier LH, P.O Red

1

802008

Mudguard carrier LH, Peacock Blue

1

803008

Mudguard carrier LH, Black - 500cc

1

Mudguard carrier LH, Black - Lightning

1

801080

Mudguard carrier LH NS Black (VOM)

1

801080

Mudguard carrier LH - ALB Green

1

847005

1

Muduguard carrier rear LH T1

1

838043

1

Muduguard carrier LH Magic Black - TB

1

843042

1

Muduguard carrier LH, M Black - T1 (N. Blue)

1

844007

1

Muduguard carrier LH, Rivera Red

1

836055

1

Muduguard carrier LH, Purplish Blue

1

839024

1

838043

Muduguard carrier LH, Metalic Silver - T1

1

1

866031

Muduguard carrier LH

1

1

143257

Sticker Mud Guard RE

1

LTD

Sticker, Black/Red & Congnac/S.Wood

1

170480

Sticker, Purple/Grey

1

170481

Sticker, Burgundy/S.wood

1

170482

1

Sticker, Grey/Black

1

170496

1

801048

801064P

3

4

Qty.

Old 837010

2

Description

309

1

1

1

12-50 REAR MUDGUARD & CARRIER

310

ELECTRA

BULLET 7 6

5

4

7 19 1

2

20

5

3 17 6 18 16

15 14 13

21 22

51 9 10 11

1

25

2 6

A1 7

8 12

24 41 23

3

Key Nos. 1&3

52 53

A1

A2 Key Nos.

Key Nos.

1&3

(Qty. 2 Nos. 12, 14 & 15)

THUNDERBIRD

21

43 41 5

17

40 42

2 20 50 18

16 22

1213 15

50 18

44

23

13 12

44

15

28 29 26

40

25

38 45

27 22

30 33 18 30 35 36 41 39 40

39 24

55

37

50 22 41 46

47 5 48 49

12-50 REAR MUDGUARD & CARRIER Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

311

Remarks

MOQ

5

586021/A 141306/2 Hexagonal Nut M6 x 1 x 7

5

SB - 687

40

6

140129

Lock Washer, Internal Teeth

6

SB - 687

50

7

145882/A

Pan head screw M6 x 14

4

8

110163/B

Plug

2

SB - 014

30

110694

RMG Carr. Stud Bottom 1/2 “CEI X

2

SB-014, 269, 452

1

145543/B

RMG Carr. Stud Bottom 1/2 “CEI X

2

SB - 269, 452

1

10 110695

Distance piece

2

11 110353/4

Nut

2

12 140302/3 586057/A Nut

2

20 50

9

20

1 SB-014, 452

10

140293

Plain Washer, M10

2

586033/A 140293

Plain Washer, M10

2

SB - 687

50

RMG Carr. Stud Top (Inches) (Yellow)

2

110351/5

10

RMG Carr. Stud Top (White Passivation)

2

SB - 687

10

Stud

2

170249

Stud

2

15 586046/A 140402/C Washer Faced Hex Nut, 3/8” CEI

2

16 142274

2

13

14

586054/A 146143/B

17

586052/A Hex. Screw M6 x 16

14 40

RR Mudguard Front Extension EC

1

801051

RR Mudguard, Front extension

1

145901/A

RR Mudguard, Front extension plastic piece

1

521083

Piece RR mudguard - T1

1

Piece mudguard - T1

1

580313/B

Piece RR mudguard

1

1

521235/C

Piece RR mudguard - Bullet X

1

1

Hexagonal Nut M6 x 1 (Metric)

2

40

801050

Bridge plate

1

1

801065

Bridge plate

1

18 586029/A 141060 19

SB - 014 801148

1 SB - 268 1 801287

SB - 014, 174

1

1

12-50 REAR MUDGUARD & CARRIER

312

ELECTRA

BULLET 7 6

5

4

7 19 1

2

20

5

3 17 6 18 16

15 14 13

21 22

51 9 10 11

1

25

2 6

A1 7

8 12

24 41 23

3

Key Nos. 1&3

52 53

A1

A2 Key Nos.

Key Nos.

1&3

(Qty. 2 Nos. 12, 14 & 15)

THUNDERBIRD

21

43 41 5

17

40 42

2 20 50 18

16 22

1213 15

50 18

44

23

13 12

44

15

28 29 26

40

25

38 45

27 22

30 33 18 30 35 36 41 39 40

39 24

55

37

50 22 41 46

47 5 48 49

12-50 REAR MUDGUARD & CARRIER Key No. 20 21 22

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

313

Remarks

110161

Grommet, tool box

1

170242/A

Grommet

1

142761

Screw

1

SB - 252

586002/A 145862/A Flanged hex bolt

1

SB - 687

140129

4

40

4

50

Lock Washer, Internal Teeth

586032/A 141061/1 Plain Washer Beading - Rear number plate

SB-027, 047

141844

1

Long Beading-Common

Beading - Rear number plate

1

110364

Number plate - Rear

1

SB - 350

Number plate - Rear Electra

1

Number plate - Rear White / Black BS III

1

801458

Number plate - Rear, Machismo A500 Black

1

845004

Reflector

1

SB - 654

Reflector

2

170158

Washer, Internal Teeth B 6.4

3

Alt. No. 593004/A

27

Spacer

1

170148/B

28

Grommet

1

170144

23 110367 845002

25

110367/B Beading - Rear number plate - STD 801149

845005

143275/B

26

142603

1 1

1

24

MOQ

10

1 1

1

1

29 586032/A 141061/1 Washer

3

1

30 586053/A 143498

Screw

3

40

31

Spacer

2

170146

32

Pad rubber

1

170351/A

33 141862

Nut

4

Plain / Punched Washer A 5.5

2

35 142119

Single Coil Spring Lock washer B4

3

36 170357/B

Spacer

1

34 540078

142023

1

12-50 REAR MUDGUARD & CARRIER

314

ELECTRA

BULLET 7 6

5

4

7 19 1

2

20

5

3 17 6 18 16

15 14 13

21 22

51 9 10 11

1

25

2 6

A1 7

8 12

24 41 23

3

Key Nos. 1&3

52 53

A1

A2 Key Nos.

Key Nos.

1&3

(Qty. 2 Nos. 12, 14 & 15)

THUNDERBIRD

21

43 41 5

17

40 42

2 20 50 18

16 22

1213 15

50 18

44

23

13 12

44

15

28 29 26

40

25

38 45

27 22

30 33 18 30 35 36 41 39 40

39 24

55

37

50 22 41 46

47 5 48 49

12-50 REAR MUDGUARD & CARRIER Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

315

Remarks

37

Grommet

1

170145

38

Slotted cheese head screw M5 x 18

1

142095

39 124539/1

Screw

2

Bracket assembly, Tail lamp - Powder Coated

1

40 41 42

1 170506

521060/D 521060/A Bracket, Tail lamp

1

1

586032/A 141061/1 Plain washer

1

50

586032/A 141061/1 Plain washer

6

50

146259/B Sub Frame 801518

43 142258 521063/C

46 141093

1

Sub Frame Black - TB

1

Slotted cheese head bolt M8 x 16

4

44 586047/A 146143/B Stud 45

MOQ

2

Bracket, Number plate

1

Bracket, Number plate - Chrome Plated

1

586048/A Hex. Screw M6 x 10

801566 1 SB - 687 1 801289

1

2

50

47 521095/A

Bracket, Reflector

1

1

48 170357/B

Spacer

1

1

143657

Slotted Cheese Head Screw

1

40

586049/A 143657

Slotted Cheese Head Screw

1

SB - 687

40

50 586035/A 140383/3 Plain Washer, M6

2

SB - 078

1

51 540082

Spacer

2

52 141060

Hexagonal Nut M6 x 1 (Metric)

2

53 145861/A

Flanged Hex. Bolt M6 x 20

2

54 142391/1

Beading - Rear tail lamp bracket (71 CM)

1

521111/A SB - 188, 572, 613

1

Number plate - Rear

1

49

55 845003

801082

1

13-10 CENTER STAND & SIDE STAND

316

OLD TYPE

NEW TYPE A1

10

8 7 2

2

16

1

New Type 18

13

15

4

3

4

14 5

9 6

11

12

Old Type

17

A1

A2 & A3

Key Nos.

Key Nos.

1&3

1, 3, 7, (Qty. 2 Nos. 2, 4, 5)

5

13-10 CENTER STAND & SIDE STAND Key No.

Part Numbers New

Description

Qty.

Old

Remarks

MOQ

Side stand kit, Electra 4S

1

1

Side stand kit,

1

1

A2

Main stand with spindle kit (Std)

1

1

A3

Main stand with spindle kit (Electra)

1

1

Center stand, Black

1

801023, SB-161

Center stand

1

801514

801456

Center stand

1

1

867002

Center stand, Black - Powder Coated (New Type)

1

1

A1

597184

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

317

801215 1

801277

2

586017/A 141230/3 Split pin

2

3

141233/B

Center stand Spindle

1

4

586016/A 141234

Spacer

2

143693/A

Center Stand Spring EXP (PC)

1

10

801024

Spring black (main stand)

2

10

146034/A

Center Stand Spring BX (PC) RH

1

SB - 311

801059

Center Stand Spring TB

2

SB - 161

145486/A 801506

Spring Black Stand

1

SB - 311

144096/B

Side stand assembly Modified

1

SB-185, Before July ‘01, Alt.No.145413/D

145680/E 145680/B Side stand assembly (Plated)

1

SB - 307, 407, 523

1

145413/D 145413/B Side stand assembly - Powder Coated

1

SB - 523, After July 2001

1

146151/E

Side Stand Assy. - Bullet X

1

SB - 511

1

7

145186/C 144770

Rubber stop

1

SB - 191

10

8

145885/B

Spacer Side stand

1

For side stand

10

9

147849/A

Spring Side stand - Plated

1

SB - 545

10

Side stand assy., Painted (Oldest Type)

1

143456

1

11

Bolt, M8 (Oldest Type)

1

143463

1

1

SB - 687

1

5

6

12 586036/A 140080/2 Plain Washer M8

SB - 687

1

50 2

SB - 687

40

13-10 CENTER STAND & SIDE STAND

318

OLD TYPE

NEW TYPE A1

10

8 7 2

2

16

1

New Type 18

13

15

4

3

4

14 5

9 6

11

12

Old Type

17

A1

A2 & A3

Key Nos.

Key Nos.

1&3

1, 3, 7, (Qty. 2 Nos. 2, 4, 5)

5

13-10 CENTER STAND & SIDE STAND Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

319

Remarks

MOQ

13

Spring outer, Side stand (Oldest Type)

1

143471

1

14

Nut M8, Nylock (Oldest Type)

1

142182

1

15

Spring inner, Side stand (Oldest Type)

1

143472

1

16

Plunger (Oldest Type)

1

143469

1

17

Rubber Sleeve (Oldest Type)

1

110203

1

144766/A 801435

Spring LH - New Type

2

SB - 161

10

144766/A

Spring LH - New Type

1

SB - 161

10

18

14-10 TOOL BOX LH

320

THUNDERBIRD 21

1 11 3

22

22

4

9

8 67

8 7 6 5 23

10 27 2

4

3

24 27 2

25

26

27

BULLET 500

14-10 TOOL BOX LH Key No.

Part Numbers New

Description

321

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

801315

Tool box assy LH with sticker, Black

1

836110

Tool box assy LH with sticker, Rivera Red-Electra 2005

1

LTD

843067

Tool Box LH Dual Tone Ele M.Black

1

LTD

849002

Tool Box LH with Sticker Ref. Ele Deep Blue

1

LTD, SB - 288

843035

Tool box assy LH - Magic Black

1

SB - 288

850002

Tool box assy LH - Dark Silver

1

SB - 288

836088

Tool box assy LH - Rivera Red

1

SB - 288

806005

Tool box assy LH, Grey

1

Tool box assy LH with sticker, Grey/Black

1

810003

Tool box assy LH with sticker, Black/Red

1

801070

Tool box assy LH with sticker, Burg/S.wood

1

809003

1

MOQ 1

1

810045

147274/A Tool box assy LH with sticker, Black, Mac 350 ES

1

1

810047

Tool box assy LH with sticker, Black

1

1

Tool box assy LH with sticker, Alberto Green

1

847039

Tool box assy LH with sticker, Alberto Green

1

1

852004

Tool box LH with sticker, Altantic Blue

1

1

Tool box LH 500cc Black ES

1

801482

Tool box assy LH with Sticker, Silver

1

838002

Tool box assy LH with Sticker, Rivera Red

1

836014

Tool box assy LH with Sticker, Black

1

843008

Tool box assy LH with Sticker, Deep Blue

1

Tool box assy LH with Sticker, Black

1

801317

Tool box assy LH with Sticker, Green

1

830004

839002

847037

2

521066/B

Side panel boot

1

1

3

521112/B

Grommet

2

1

4

142274

586052/A Hex. Screw M6 x 16

1

40

14-10 TOOL BOX LH

322

THUNDERBIRD 21

1 11 3

22

22

4

9

8 67

8 7 6 5 23

10 27 2

4

3

24 27 2

25

26

27

BULLET 500

14-10 TOOL BOX LH Key No.

Part Numbers New

Description

323

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

5

586035/A 140383/3 Plain Washer, M6

1

SB - 687

1

6

586032/A 141061/1 Washer

3

SB - 687

1

7

140129

Lock Washer, Internal Teeth

3

SB - 687

50

8

586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

3

SB - 687

40

Spacer, Tool box

2

143541/A, SB-188

143843/C 110160

Grommet

1

SB - 027, 047

144595

Grommet

1

110161

Grommet, Tool box

1

170242/A

Grommet, Tool box

1

Sticker, LH

1

801302

Sticker, Tool box, Std Black

1

146153/A

Sticker, Black

1

SB - 288

1

146043/A

Sticker, Rivera Red

1

SB - 288

1

Sticker, Silver

1

SB - 288

1

Sticker, Deep Blue

1

LTD, SB - 288

Sticker, Silver

1

842004, SB - 503

Sticker, Tool box, Bullet Electra Gold

1

836041, SB - 503

Sticker, Tool box, Electra Magic Black

1

843010

Sticker, Tool box, Electra Blue

1

826019, SB - 503

Sticker, Grey/Black

1

810017

1

Sticker, Burgundy/S.Wood

1

809048

1

Sticker, Black/Red

1

801232

1

Sticker, LH

1

Before Nov 2001

1

Sticker, Black/Gold

2

801516

Sticker, Black/Gold

2

LTD

Sticker, Metalic Grey/Gold

2

9 10 11

21 110385

22 146154/A 146155/A

23 24 500458 25 801515 810044

1 1

SB - 027

1 1

Before Nov 2001

1 4

1

14-10 TOOL BOX LH

324

THUNDERBIRD 21

1 11 3

22

22

4

9

8 67

8 7 6 5 23

10 27 2

4

3

24 27 2

25

26

27

BULLET 500

14-10 TOOL BOX LH Key No.

Part Numbers New 810043

25 521124/A 26 836113

Description

325

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

Sticker-Grey500-Metalic Gold

2

LTD

Sticker, Tool box Mach. K. Green / Wine Red

2

801301

1

Sticker, Tool box Mach. Grey M. Black

2

810039

1

Side panel monogram LH

1

DECAL Side cover LH Sticker - TB

1

521292/A

1

Sticker LH - TB Chrome Granish Side cover

1

521294/A

1

1

1

Side panel LH, Ocean Black

1

1

Side panel LH, Rivera Red

1

836053

1

Side panel LH T1 Pur-Blue

1

LTD

1

Side panel LH, Ocean Black

1

844005

1

Side panel LH, Metallic Silver

1

838039

1

28 146999/A

DECAL Electra 5S Tool Box LH Sticker

1

29 146250/A

Sticker, Bullet 500

1

843070 27 839022

521102/C Side panel LH, Rivera Red

1

2

14-20 TOOL BOX RH

326

8

16 12 14

7

6 4 10

11

13

9

15

1

8 7 6 5

17 24

4 18 3

3

19

20 22 2 21

22

2

THUNDERBIRD

14-20 TOOL BOX RH Key No.

Part Numbers New

Description

327

Qty.

Old

801316

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

Filter box complete with sticker, Black, RH - Std

1

Filter box complete with sticker, Rivera Red (Ele. 2005)

1

836111

Filter box complete with sticker, M. Black dual tone (Ele)

1

843068

843037

Filter box RH - Magic Black (Ref. Ele)

1

SB - 288

850004

Filter box RH - Dark Silver (Ref. Ele)

1

SB-288, 434

836090

Filter box RH - Rivera Red (Ref. Ele)

1

SB - 288

Filter box complete, Grey

1

806048

Filter box complete with sticker, Grey/Black (C. Bike)

1

Filter box complete with sticker, Black/Red

1

801069

809002

Filter box complete with sticker, Burgandy/S.wood

1

LTD

810046

Filter box RH Mach 350 Black

1

LTD

810048

Tool box complete with sticker, Black (A500 ES)

1

1

847038

Tool box complete with sticker, Alberto Green (A350 ES)

1

1

847040

Tool box complete with sticker, Alberto Green (A500)

1

1

Tool box RH Amazon Blue - Noise Norms

1

842011

Filter box - 500cc Black ES

1

801483

Filter box complete with Sticker, Silver- Noise Norms

1

804021

Filter box complete with Sticker, Rivera Red - Noise Norms

1

836045

Filter box complete with Sticker, Black- Noise Norms

1

Filter box complete with Sticker, Green

1

830003

810002

Tool box RH, Grey

1

LTD

2

521066/B

Side panel boot

1

1

3

521112/B

521112/A

Grommet

2

1

4

142274

586052/A Hex. Screw M6 x 16

1

SB - 049

40

5

586035/A 140383/3 Plain Washer, M6

1

SB - 687

1

6

586032/A 141061/1 Washer

3

SB - 687, SB - 049

1

810010 1

843007

1

1

1

1

1

14-20 TOOL BOX RH

328

8

16 12 14

7

6 4 10

11

13

9

15

1

8 7 6 5

17 24

4 18 3

3

19

20 22 2 21

22

2

THUNDERBIRD

14-20 TOOL BOX RH Key No.

Part Numbers New

Description

329

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

7

140129

Lock Washer, Internal Teeth

3

SB - 687

50

8

586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

3

SB - 687

40

9

143843/C

Grommet

1

1

10 143540/B

Spacer

2

SB-188,199,200,297,317 1

11 143548/A

Air filter element

1

SB - 188

12 801161

Retainer top

1

1 2

13 586032/A 141061/1 Washer plain

1

SB - 687

50

14 141462/3

Hex bolt M6 x 55

1

SB - 188, 199, 200

20

15 801302

Sticker

1

16 110384

Sticker, RH

1

Before Nov 2011

Sticker, Tool box, Electra Silver

1

842004

Sticker, Tool box, Bullet Electra Gold

1

836041

Sticker, Tool box, Bullet Electra Magic Black

1

843010

Sticker, Tool box, Bullet Electra Blue

1

826019

Sticker, Grey/Black

1

810016

Sticker, Burgundy/S.Wood

1

809047

Sticker, Black/Red

1

801231

Transfer Tool Box RH

1

500457/B Before Nov 2001

Sticker Tool box Mac Black K Green / Wine Red

1

801301

Sticker Tool box Mac Grey (M. Black)

1

810039

Sticker, Black/Gold

1

801516

801515

Sticker, Black/Gold

1

LTD

810044

Sticker, Mettalic Grey/Gold

1

810043

Sticker-Grey 500-Metalic Gold

1

17

18

19

20

4 1

1 LTD

1

14-20 TOOL BOX RH

330

8

16 12 14

7

6 4 10

11

13

9

15

1

8 7 6 5

17 24

4 18 3

3

19

20 22 2 21

22

2

THUNDERBIRD

14-20 TOOL BOX RH Key No.

Part Numbers New 521142/A

Description

331

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

Side panel monogram

1

DECAL Side cover RH Sticker - TB

1

521293/A

1

Sticker RH - TB Chrome Granish Side cover

1

521295/A

1

836114

Side panel RH, Rivera Red

1

1

843071

Side panel RH, Ocean Black

1

1

Side panel RH, T1 Rivera Red

1

836054

Side panel RH T1 Pur-Blue

1

LTD

Side panel RH, Ocean Black

1

844006

1

Side panel RH, Metallic Silver

1

838040

1

23 147000/A

DECAL Electra 5S Tool Box RH Sticker

1

24

Air Pollution Sticker

1

21

22

839023

1

1

1 141560

1

14-30 SIDE DECOR

332

6 5

3 4

9

7

1

2

8

A1 Key Nos. 1&8

14-30 SIDE DECOR Key No.

Part Numbers New

333

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

A1 597384

Side decor kit

1

1

1

521108/C 521108/A

Side decor LH, Chrome Plated

1

1

2

580447/A 521094/A Beading L 350

1

1

3

142274

4

40

4

586032/A 141061/1 Plain washer

4

5

521088/B

Grommet

2

6

521087/E 521087

Back plate (Tools)

1

7

521089/B 521089/A Strap - Rubber

1

5

8

521109/E

Side decor assy. RH, Chrome Plated

1

1

Bracket

1

9

586052/A Hex. Screw M6 x 16

SB - 687

1 14

SB - 486

521177/A

1

14-40 BATTERY CARRIER ASSEMBLY

A1

334

6

6

8 10

7

10

1

8

6

13 12

3 20

3 2 3

3

54

9

54

54

2

11 14

9 15

22

ES Model 12V-14AH

23 11 24 21 16 18

17

19

11

14 A1

A2

Key Nos.

Key Nos.

1, 21 & 22

1, 21 & 22

15

1

14-40 BATTERY CARRIER ASSEMBLY Key No.

Part Numbers New

Description

Qty.

Old 141438

Remarks

MOQ

1

145402, Before Sept 2002

A1 145459/A 143124/B Battery carrier

1

SB-359, For 350 & 500, After Sept 2002

Battery carrier

1

801293

Battery carrier assy. with cover, Black powder coated

1

1

Back Plate Assy.

1

1

Battery carrier W/O cap rubber (back plate assy)

1

Back Plate Assy. Powder Coated VOM

1

Battery carrier W/O cap rubber (back plate assy)

1

Battery carrier assy. with cap

1

Trunnion, Threaded

1

142258

Bolt, Battery carrier M8X16

1

40

142258

Bolt, Battery carrier M8X16

2

40

A2 560212/A 146399/A 1

801209 561962/C

2

3

Battery carrier 12V

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

335

560057/B

1

1 1

801801

1 1

143252, < Sept ‘02 SB-227, 236, 238

4

586036/A 140080/2 Plain washer, M8

1

40

5

586004/A 142182

Hexagonal Nylock Nut M8 x 9.5

1

40

Battery carrier back plate

1

141439, Before Sept 2002

145402/A Battery carrier complete with cover complete

1

SB-359, For 350 & 500, After Sept 2002

1 1

146407/A Battery carrier complete with cover

1

SB - 359

1

170392

6

7

560031/A 560054

Battery carrier with cover - battery carrier assembly

1

1

521204/F

Battery carrier complete assy - ES

1

Before 2008

1

592930/B

Battery carrier complete assy - ES

1

SB-387, 486, 01-2013,

1

521090/C

Battery carrier complete assy - KS

1

Trunnion, Plain - Battery carrier

1

1 143253, < Sept ‘02, SB-227, 236, 238

14-40 BATTERY CARRIER ASSEMBLY

A1

336

6

6

8 10

7

10

1

8

6

13 12

3 20

3 2 3

3

54

9

54

54

2

11 14

9 15

22

ES Model 12V-14AH

23 11 24 21 16 18

17

19

11

14 A1

A2

Key Nos.

Key Nos.

1, 21 & 22

1, 21 & 22

15

1

14-40 BATTERY CARRIER ASSEMBLY Key No. 8

Part Numbers New

Description

Qty.

Old

143254

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

337

Remarks

MOQ

Screw, Battery carrier cover

1

Before Sept 2002 SB-227, 236, 238

Hinge pin

1

110734

Battery cover, Lockable, Plated

1

For 350& 500 After Sep.’02 SB-227, 236

Battery cover front, Fiber

1

143023, < Sept ‘02, SB-227, 236, 238

560062/A

Battery cover

1

143132/C

Strap, Battery hold

1

11 560058/B

Strap, Battery hold

2

146406/A

Strap, Battery hold

1

146402/A 143131

Cap, Rubber - Battery carrier

2

143131/B, SB-227,236

Cap, Rubber

2

560101/A

13 143133/B

Terminal insulator cap - Lightning

1

For 350& 500 After Sep.’02 14 SB - 227, 236

14 143079/B

Clip lock

1

For 350& 500 After Sep.’02 SB - 227, 236

1

Battery lock

1

143134/B, SB-227

1

Battery lock with key

1

16

Liner, Battery carrier (L-58)

1

560091/A

17

Liner, Battery carrier (L-91)

1

560090/A

18

Liner, Battery carrier (62x300)

1

560004/B

19 146244/C

Rexine black cover battery

1

1

20 142258

Hex. Slotted Screw M6 x 16

2

1

21 801476

Battery cover, Black powder coated

1

1

22 560210/A

Cap battery carrier- rubber

1

1

23 140437

Washer

1

SB - 049

1

24 586022/A 560100

Flanged Hex. Bolt M8x45

1

SB-252, Old No.145881/A

1

9 170358 10

12

15

597132

1

1 For 350&500, SB-359 After Sep.2002

1

5 1

1

15-10 FRAME ASSEMBLY

338

8 26

21

21 29

7 6

28

29

22

25

29

4

27

22

30

19

5 19 3

20

2

30 29

10 32 21

7

9

11 12

1

31 13

17

24 23

18

7

7 10

10

14 15

16

21

15-10 FRAME ASSEMBLY Key No.

Part Numbers New

4

5 6

7

8

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

801543

Frame Assy., Black

1

1

801545

Frame

1

1

Frame (Steering lock on RH side)

1

801270, SB-317,452

1

Frame (Pad lock type)

1

801017

1

Frame

1

801298, SB-317

1

Frame

1

801455, SB-452

1

Frame

1

801481, SB-452

1

Frame

1

801505, SB-452

1

801471

Frame

1

SB - 452, 621

1

147390/B

Frame

1

145364/C 801299

Cover plate RH

1

801075

Front gusset cover plate LH

1

501024

Front gusset cover plate LH

1

801243

111947

Dual Seat Support

1

144604

1

3

Qty.

Old

801018

2

Description

339

1 801076

1 1

521116/D 521116/C Support Seat Assy. Thunderbird

2

10

146243/C

Rubber Support Front

2

10

143843/C

Grommet

1

20

140762

Frame Stud 1/2" BSF X 10-7/16"

1

SB - 252

2

142242

Stud gear box plate, Top

1

SB - 252

2

145858/A

Hex. bolt 1/2" x 16TPI X 255

1

1

140306

Lock Washer

6

SB-252, Alt.No.145708/A 50

140306

Lock Washer

2

SB-252, Alt.No.145708/A 50

586008/A 145708/A Plain Washer

2

14

120332

Hex nut

2

593050/C 142232

Nylock nut

2

SB - 252

10 10

15-10 FRAME ASSEMBLY

340

8 26

21

21 29

7 6

28

29

22

25

29

4

27

22

30

19

5 19 3

20

2

30 29

10 32 21

7

9

11 12

1

31 13

17

24 23

18

7

7 10

10

14 15

16

21

15-10 FRAME ASSEMBLY Key No. 9 10 11

Part Numbers

14

16 17

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

Old

801216

801021

Engine plate RH - Black

1

SB - 161

1

801056

111998

Engine plate RH Assy. (Rear Black)

1

SB - 161

1

110220

Hex nut, 1/2” CEI

4

SB - 252

20

120332

Hex. nut, 1/2” BSF

1

113022/B

Rear brake spindle bush RH Thick

1

147487/B

Rear brake spindle nylon bush RH Thick

1

110200/B

Spacer, Centre stand

2

SB - 511

1

801217

801022

Engine plate LH - Black

1

SB - 161

1

801057

111999

Engine Plate LH, Rear Black - T1

1

SB - 161, 311

1

145885/B 110210

Spacer Stud

1

SB-185, SB-252,

145417/B

Engine plate stud, rear

1

SB-180, After July ‘01 SB-252,Alt.No.145885/B

Stud M10, rear

1

145884/A

1

145855/B

145855/A Stud, rear 15

Qty.

New

12 801019 13

Description

341

10 SB - 500

1 1

140293

Plain Washer, M10

2

586033/A 140293

Plain Washer, M10

2

SB - 687

145871/A

Flanged hex serrated nut

2

SB - 252

50 50

140302/3 586057/A Hex nut

2

20

145857/A

Flanged hex bolt 1/2" x 16 TPI x 130

1

1

Stud, Engine plate

1

SB-252,Alt.No.145857/A

Stud, (1X2X5X26) Front engine plate

1

SB-252,Alt.No.145856/A LTD

110215 110214

593049/C 145856/B Hex bolt. 18 145856/B 142240

1

2

Stud, Front engine plate

1

SB-252

Hex bolt, Front engine plate

1

SB-252, 560092/C

1

SB - 687

586001/A 145879/A Flanged Hex bolt

1

15-10 FRAME ASSEMBLY

342

8 26

21

21 29

7 6

28

29

22

25

29

4

27

22

30

19

5 19 3

20

2

30 29

10 32 21

7

9

11 12

1

31 13

17

24 23

18

7

7 10

10

14 15

16

21

15-10 FRAME ASSEMBLY Key No.

Part Numbers New

Description

343

Qty.

Old

141057

Gear box plated stud (Top)

2

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

SB-252 For T’Bird, Before Oct. ‘02

20

19 593049/C 145856/B Flanged hex bolt( M8x1.25x120)

2

593060/C 145878/A Flanged hex bolt( M8x1.25x120)

2

SB - 252, 687

5

140147

Washer 5/16” shake proof

4

For T’Bird, Before Oct. ‘02

40

586038/A 210026

Spring Washer M8

4

SB - 565, SB - 687

40

141051

Nut

6

For T’Bird, Before Oct. ‘02

40

Hexagonal Nylock Nut M8 x 9.5

3

For T’Bird, After Oct. ‘02

20

21 586004/A 142182

586005/A 145867/A Flanged hex nut (M8 x 1.25) 22 801020

2

Engine plate LH, Front

1

SB - 467

Engine plate LH, Front

1

560107/A

Engine plate LH, Plated

1

560108/A

Engine plate RH, Front

1

SB - 467

1

Engine plate RH, Front

1

560109/A

1

Engine plate RH, Plated

1

560110/A

1

Stay, Engine

1

SB-305, 146208/A

145554/A 141239/B Stay, Engine

1

SB - 199, 200

Sleeve, Steady eye bolt

1

SB-305, 500359

Sleeve, Cylinder head steady eye bolt

1

140441

Eye bolt, Cylinder head steady eye bolt

1

SB-305, 140435

801026

23 801256 24

26 27 28 29

2

Gear box plate

801257

25

2

801025

140302/3 586057/A Hex nut (Metric) 140300

Hex. Nut, 3/8” CEI X

(Inches)

10

10

5

1

20

1

20

586036/A 140080/2 Plain Washer, M8

2

SB-305,Ref.Key No.25

50

586036/A 140080/2 Plain Washer, M8

5

After Oct .2002, SB-687

50

15-10 FRAME ASSEMBLY

344

8 26

21

21 29

7 6

28

29

22

25

29

4

27

22

30

19

5 19 3

20

2

30 29

10 32 21

7

9

11 12

1

31 13

17

24 23

18

7

7 10

10

14 15

16

21

15-10 FRAME ASSEMBLY Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S 535 Std Dlx MacCam 500 500 535 KS ES KS ES ES A350 A500 KS ES

Remarks

MOQ

141058

Stud M8 x 65

1

500827

Stud - Eye bolt

1

< Oct. 2002, SB - 231

1

SB-252

1

146209/A, SB-305

145864/A 145776/A Flanged hex nut (M8 x 55)

1

SB-252

4

113023/B

Rear brake spindle bush LH Thin

1

SB-500, Alt.No.147488/B

1

147488/B

Rear brake spindle nylon bush LH Thin

1

Spacer

1

30 145873/A 145774/A Flanged Hex. bolt M8 x 1.25 x 85 Bolt (M8 x 55)

31

345

32 500828/A

10 1

1 SB-305,Ref.Key No.25

1

16-10 BATTERY AND HARNESS 15 16

1

5 4. -1 2V

5

3

17

19

346

6

AH

19

V12

5

AH

18 7 4

2

4

New Type

4 8 1

9

Old Type 12

11 14

1

1

10

A1 Key Nos. 2&5

16-10 BATTERY AND HARNESS Key No.

Part Numbers New 888302

Description

347

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Main Cable harness and Tail Light Wire Kit (Std)

1

SPM / 014

1

A1 888303

Main Cable harness and Tail Light Wire Kit (TCI, KS)

1

SPM / 014

1

888304

Main Cable harness and Tail Light Wire Kit (TCI, ES)

1

SB-647, SPM / 014

1

146778/B

Main cable harness, TB KS-2005, LH & RH - Old Type

1

SB-470, < 2005, Split Type

1

521004/F

Main cable harness (TB)

1

SB-353, Alt.No. 521247/A

1

521247/A

Main cable harness

1

SB - 353

1

Main cable harness

1

170371

1

170517

Main cable harness - Citi bike

1

LTD

1

144350

Main cable harness, AC - DC

1

SB - 519

1

147257/B 144586/E Main cable harness

1

144586/F SB - 263, 451, 519

1

Main cable harness

1

560055/D

1

540084/C 500970/D Main cable harness

1

SB - 216, 263, 364, 503

1

145718/B

Main cable harness, Electra with Disc brake

1

SB - 263

1

Main cable harness - KS

1

147132/A SB-445, 456

1

Main cable harness

1

SB - 445

Main cable harness

1

SB-445, 145994/B

146501/B

Main cable harness - KS Electra

1

SB-456, 147132/A

1

146920/A

Main cable harness

1

SB-456, 147132/A

1

147131/A

Main cable harness - ES

1

SB - 445

1

146926/A

Main cable harness

1

SB - 445

1

510271/B

Main cable harness

1

SB - 509

1

560034/D

Main cable harness (ES)

1

SB - 393

1

145578/B

Main cable harness (KS)

1

SB - 393

1

521248/B

Main cable harness

1

SB - 445

1

1

147451/B

2

16-10 BATTERY AND HARNESS 15 16

1

5 4. -1 2V

5

3

17

19

348

6

AH

19

V12

5

AH

18 7 4

2

4

New Type

4 8 1

9

Old Type 12

11 14

1

1

10

A1 Key Nos. 2&5

16-10 BATTERY AND HARNESS Key No.

2

Part Numbers New

4

5

6

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

147255/A

Main cable harness

1

SB - 445

1

147256/A

Main cable harness, KS

1

SB - 470, FLRY Type

1

147258/A

Main cable harness

1

Fuse carrier complete assy. (Nylon 6 Black with 20 Amps Fuse) 1

1 145267/A

2

147349/A 142930

Fuse carrier complete assy. (Red wire with 20 Amps Fuse)

1

560130/A

Fuse carrier assy. (Tubular type)

1

Snap on connector

Fuse (Catridge) 20 Amps - Tubular

2

SB-149, 145268

142933

Fuse 20 Amps - Tubular

2

18

146418

Fuse 15 Amps - Tubular

2

16

146451

Fuse 10 Amps - Tubular

2

20

144352/B

Wiring harness, Tail light

1

591560/A 560144/A Wiring harness, Tail light

1

540076/A

Wiring harness, Tail light

1

SB - 455

1

147294/A

Wiring harness, Tail light

1

SB - 455

1

147669/A

Harness, Tail light

1

1

143587

Trafficator & Tail Lamp Lead

1

1

140714

Snap on connector

1

Add on lead assy. for Dual tone, Horn

1

143881

1

Cable - Battery +ve to relay starter

1

SB-413, 147036/A

1

1

Alt. No. 147265/A

1

Cable - Battery +ve to relay starter

1

147036/A

560611/D

Cable - Battery +ve to relay starter

1

SB-471,Alt.No.147262/A 1

147262/A

Cable - Battery +ve to relay starter

1

SB-474, Served as kit Ref. 147398/A

7 560625/A

560035/E 560035/B Cable - Battery +ve to relay starter (E-start 4 SG) 8

Qty.

Old

142932 3

Description

349

147265/A

Cable - Battery +ve to relay starter

1

2

SB - 264

1

1 1

1 1

16-10 BATTERY AND HARNESS 15 16

1

5 4. -1 2V

5

3

17

19

350

6

AH

19

V12

5

AH

18 7 4

2

4

New Type

4 8 1

9

Old Type 12

11 14

1

1

10

A1 Key Nos. 2&5

16-10 BATTERY AND HARNESS Key No.

9

Part Numbers New

Description

351

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

560069/B

Cable - Relay starter to starter motor

1

1

147261/A

Cable - Relay starter to starter motor

1

1

560613/D

Cable - Relay starter to starter motor

1

SB - 471

1

147264/A

Cable - Relay starter to starter motor

1

SB-474, Served as kit Ref. 147398/A

1

SB-413, 147037/A

1

560626/C

Cable - Battery -ve to body earth (E 2005)

1

560070

Cable - Battery -ve to body earth

1

Cable - Battery -ve to body earth

1

147037/A

Cable - Battery -ve to body earth

1

SB-471, 560612/D

1

147263/A

Cable - Battery -ve to body earth

1

SB-471

1

147266/A

Cable - Battery -ve to body earth

1

1

11 586002/A 145862/A Flange hex bolt

1

10

12 586038/A 210026

Spring washer

1

SB - 565, SB - 687

1

13 143133/B

Terminal Insulator Cap

1

Not Shown in Fig

1

147527/A

Addon Lead (for Delay TCI Unit to W Harness)

1

SB - 477, Conversion to 18 Pole Magneto Assy. and Delay TCI Unit

1

581028/A

Delay Circuit

1

> May 2007, SB-477

15

Nut - Battery Terminal

2

20

16

Washer M6 Battery Terminal

2

20

17 582571/A

Hex. Bolt M6 x 1 x 12 (Battery Terminal Screw)

2

For 14AH Battery

18 582568/A

Hexagonal Bolt M5X10-AMCO

2

For 5AH Battery

141433

Battery 12V - 5AH

1

SB - 413

1

146134/C 146134

Battery 12V -14 AH MF 14 - A2

1

Old No.560030,SB-413

1

10

14

19

1

10

16-20 HEAD LAMP & PILOT LAMP BULLET / ELECTRA

1

LIGHTNING

A1

Old Type

A1

3

5

4

2 & 25

352

22

20

19 18

21 23 9

3

19 23 21

6 8

7

17

16 34

1

8

30

28 26

3 16 6 19

8 10

29

9

4

20

New Type

31

32

A1

18

A1

THUNDERBIRD

33

MACHISMO

9

22

27

17

PILOT LAMP

24 A2 15

14 13

10

12

11

16-20 HEAD LAMP & PILOT LAMP Key No.

Part Numbers New

A1 147772/A

A2 1

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Head lamp assembly with bulb (50/40W) - Chrome plated

1

SB-263, 144358

1

Head lamp assembly with bulb (45/40W)

1

SB-458, SB-563, Alt.No.147772/A

1

Head lamp assembly without bulb (50/40W)

1

SB-263, 144359/A

1

Head lamp assembly without bulb (45/40W)

1

SB-263, 145999/A

1

Head lamp assembly with bulb, Electra

1

SB-458, 146767/B

1

Head lamp assembly with bulb, STD & Electra, 4SP

1

SB - 563

1

1

SB - 563

1

146767/B Head lamp assembly with bulb, Electra

146779/B

Head lamp assembly with bulb

1

Old Type, SB-355

1

580575/C

Head lamp assembly with bulb (New Type)

1

> 2008, SB - 654

1

Head lamp assembly without bulb

1

141886

Head lamp assembly without bulb (Citi Bike)

1

170291

Head lamp assembly without bulb

1

521148/A

Pilot lamp assembly without bulb

2

140871

144372/E 144372/D Pilot lamp assembly with bulb

2

SB-216, 396, 465

141632

Front Rim, Head lamp

1

Head Lamp Rim

1

140270

Unit Light

1

146833/A

Head lamp unit with bulb

1

SB - 355, 458

1

Head lamp assy. without bulb

1

146834/A SB-458, 463

1

Headlamp unit with Bulb

1

Head lamp assy. without bulb

1

SB-355, 146839/A

Bulb 12V - 50 / 40 W

1

SB - 263

1

Bulb 12V - 45 / 40 W

1

SB-263, 146000/A

1

146835/A 146835

Bulb 12V - 35/35w (head lamp)

1

SB - 458

1

142759

Head Lamp Bulb 12V-40/45W

1

2 146838/A 142301 3

Qty.

Old

145981/C

147774/A

Description

353

170403

1

144378 1

16-20 HEAD LAMP & PILOT LAMP BULLET / ELECTRA

1

LIGHTNING

A1

Old Type

A1

3

5

4

2 & 25

354

22

20

19 18

21 23 9

3

19 23 21

6 8

7

17

16 34

1

8

30

28 26

3 16 6 19

8 10

29

9

4

20

New Type

31

32

A1

18

A1

THUNDERBIRD

33

MACHISMO

9

22

27

17

PILOT LAMP

24 A2 15

14 13

10

12

11

16-20 HEAD LAMP & PILOT LAMP Key No. 3 4

Part Numbers New

Description

355

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

SB - 458

147248

Bulb 12V - 45/40w (Halogen head lamp)

1

146713

Bulb 12V - 45/40w (head lamp) P45T

1

5

141634

Rim Fixing (Head lamp fixing rim)

1

1

Head Lamp Rim

2

144378

5

141635

Screw

1

20

6

141636

Plate - H/L Rim fixing clamp

1

20

7

140247

Slotted RD. HD. Screw, Rim fixing

2

1

8

141649/A 141649

Rim fixing wire - Clip

6

141637

Bulb holder with wire

1

146836/A

Bulb holder

1

Bulb holder

1

Addon lead (Bulb 12v)

1

9

500584

170438

144568 580584

146837/A Bulb holder

1 SB - 458

1 1

1

147250

Bulb holder with wiring (45/40 W TYPE)

1

SB - 458, SB - 463

141715

Bulb pilot lamp

2

SB-126

Bulb pilot lamp 12V-2W BA 9S

2

SB-126

Bulb pilot lamp (BA 9S 12 V 3.4 W)

1

141715

11

Parking Lamp Rubber mounting

2

140734

12

Pilot Lamp Holder Assy.

2

140733

13

Side Lamp Lens, Pilot lamp

2

140226

14 583884/A 140732

Pilot lamp fixing rim

2

140247

Screw - Rim fixing

2

2

147491/A

Pan Head Screw M5 X 0.8 X 12

2

2

16 582642/A

Pan Ph. Head Screw (M6 x 18)

1

170455

17 582643/A

Spacer / Bush (Plastic Insert)

1

170456

10 144514 140225

15

1

16-20 HEAD LAMP & PILOT LAMP BULLET / ELECTRA

1

LIGHTNING

A1

Old Type

A1

3

5

4

2 & 25

356

22

20

19 18

21 23 9

3

19 23 21

6 8

7

17

16 34

1

8

30

28 26

3 16 6 19

8 10

29

9

4

20

New Type

31

32

A1

18

A1

THUNDERBIRD

33

MACHISMO

9

22

27

17

PILOT LAMP

24 A2 15

14 13

10

12

11

16-20 HEAD LAMP & PILOT LAMP Key No.

Part Numbers New

Remarks

MOQ

1

111257

1

Shell assembly, Head lamp

2

146840/A, SB-355

1

Head Lamp Shell Assy.

2

1

Grommet

2

1

142258

Hex. Screw M8 x 16

2

586025/A 142258

Hex. Screw M8 x 16

2

19 143843/C

21 586018/A 124160/5 Plain Washer, M8

23

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Head lamp Shell assembly 521149/A

22

Qty.

Old

18

20

Description

357

SB - 687

2 40

140147

Washer 5/16” - shake proof

2

586038/A 210026

Spring Washer M8

2

141051

Nut

2

40

2

40

586005/A 145867/A Flange Hex. Nut M8 X 7.7 X 8

24 580582

40

Head lamp assy. with housing and bulb

1

SB - 355

25 147247

Reflector cum Lens (H/L 45/40W)

1

SB - 463, Child part of 145981/C

26 580582/A

Lens cum Reflector H/L

1

27 580583/A

Bulb 12V 5W (Position Light - W5W Wedge Base)

1

28 580584/A

Bulb holder with wiring 2W Harness

1

1

29 580581/A

Housing Shell Assy. Head Light

1

1

30

Rubber holder H/L bulb, Grommet Halogen

1

1

31 580580/A

Bulb 12V 35/35W, Halogen

1

5

32 582641/A

Rim (Head Lamp)

1

1

33

Add On Lead Head Light

1

1

141713

Main Light Bulb 12V 35/35 W

1

1

583896/A

Bulb 12V 45/40W

1

34

521146/A

SB - 565, SB - 687

1

1 Used in 580575/C

Used in 147772/A

10

1

16-30 AMMETER AND SPEEDOMETER

358

Speedometer

Ammeter

7

9

12

6

5

8

7

11 10

2

1

3

7

3 New type BA 7S

7 T10 Wedge Base

14 New type 3.4W BA 9S

4

4

16-30 AMMETER AND SPEEDOMETER Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

359

Remarks

MOQ

144355

Ammeter, Two - 2 Pin Coupler - 12V

1

Alt. No. 146534/A SB - 393, 451

1

146996/A

Ammeter, Single - 4 Pin Coupler - 12V

1

SB - 393

1

146125/A

Ammeter

1

SB-469, Alt. No.540004/A

1

540004/A

Ammeter

1

SB - 469, SB - 476

1

146534/A 146534

Ammeter

1

140248

Rubber ring ammeter

1

SB - 043

Bulb, 12V 2W (Ammeter)

1

141715

Ammeter Bulb, 12V 2W (BA 7S)

1

Applicable for 146996/A

Ammeter Bulb, 12V 4W (B 7S)

1

Applicable for 146534/A

Bulb 12V, 2W

1

141711

Speedometer assembly - 12V.3.4 W Bulb (Chrome Plated)

1

SB-564

1

Speedometer assembly (Chrome Plated)

1

SB-564, 147768/A

1

540003/A

Speedometer assembly - P

1

SB - 469, SB - 476

1

146535/A

Speedometer assembly

1

SB-469, Alt. No. 147770/D

1

147770/D

Speedometer assembly

1

SB - 564

1

147551/A

Speedometer assy with bulb

1

Alt. No. 147770/D SB - 494, 564

1

5

Cable assy, High beem / Trafficator

1

143629

6

Cable assy, Speedo bulbs

1

143628

Bulb 12V 3.4 W BA 9S cap (Speedometer)

4

Applicable for 144360/C, 10 147768/A

Bulb 12V 3.4 W BA 9S cap (Speedometer)

1

Applicable for 540003/A 10

Bulb Neutral 12V 3.4 W (T10) (Speedometer) Wedge Base

1

Applicable for 146535/A 10 147770/D, 147551/A

Bulb 12V 2W (BA 9S) (High beam, Turn Signal LH & RH)

3

Applicable for 540003/A 10

Bulb 12V 1.75W (T10) (High beam, Turn Signal LH & RH) Wedge Base

3

Applicable for 146535/A, 10 147770/D, 147551/A

1

2 3

146125

144360/C

4

144514 7

8

144514

591218

146452

1 10

16-30 AMMETER AND SPEEDOMETER

360

Speedometer

Ammeter

7

9

12

6

5

8

7

11 10

2

1

3

7

3 New type BA 7S

7 T10 Wedge Base

14 New type 3.4W BA 9S

4

4

16-30 AMMETER AND SPEEDOMETER Key No.

Part Numbers New

9

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

361

Remarks

MOQ

Speedometer assembly less bulb

1

540053

Speedo cable complete - Top nut 1/2” Dia x 26 TPI

1

SB-299, 124266/4

1

145980/D

Speedo cable complete (Drive Old Type 3mm Square)

1

SB - 299

1

590273/A

Speedo cable assembly (Drive New Type 2.6mm Square)

1

New Type, >2013, Suitable for Part No. 592631/A & 592630/A Speedo drive

11 124267

Inner cable speedo complete (Removable)

1

Suitable for 145980/D

12 110179

Speedometer Rubber ring

1

13 147293/A

Lead switch, RH Main Harness cable

1

SB - 451

14

Bulb Holder Assy. Ammeter

1

143627

10

1 1 1

16-40 INSTRUEMENT CLUSTER

362

THUNDERBIRD

LIGHTNING A1

New Type

8

(Input from Ignition coil)

9

Old Type 1 13 14

2 7 A2

12

19 15 6 16 5 3 4 18 10

11

17

16-40 INSTRUEMENT CLUSTER Key No.

Part Numbers New

Description Instrument cluster assembly

521118/A 521207

2

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

170521/B

1

1

SB - 594

1

Instrument Panel assembly - Old Type CDI

1

SB - 353

1

Instrument cluster assembly (Input from Ignition coil)

1

SB-353, 521246/A

1

Dual guage assy. RPM meter & fuel guage without back cover

1

Before April 2005

Monogram

1

170256

Hex. Screw M6 x 16

2

40

521250/D 521250/B Instrument cluster assembly - T1

1

Qty.

Old

A1 A2

363

3

142274

4

586032/A 141061/1 Washer

1

1

5

144020

Spring Washer M6

1

1

6

140090/1

Spring Washer M6

1

7

521210

Knob reset

1

20

8

521206

Speedometer assy without cover & knob reset

1

1

RPM meter with fuel gauge without back cover

1

10 521208

Back cover (Speedometer)

1

1

11 521209

Back cover (Dual gauge)

1

1

12 146781/B

Soft illumination module

1

SB-536,

13

Bulb Wedge Base 12V - 3.4W (T10) illumination

2

Applicable for 521250/D

14

Bulb Wedge Base 12V - 1.7W (T10) (Turn Signal LH & RH, High beam, Neutral)

4

Applicable for 521250/D 10

15

Clamp Black - Mounting Bracket

1

16 170398/A 170398

Speedo cable assembly

1

1

17

Inner Cable Speedometer

1

1

18 586068/A 140542

Slotted cheese head screw M4 x 12

2

50

19 144514

Speedometer Bulb 12V 2W

3

10

9

521278

SB - 687

521278/A

1

16-50 SWITCHES AND FITMENTS

364

15 47 2

44

43 1

42

32

16

17 18

Oldest Type

46 25

22

22

23

24

34

3

42

47 37

Key Nos.

15

33

26

A1

20

41 & 42

15

31

19

23

14

41

37

36

22

6 7

42

4

5

6 7

Metal Clad

27

1

45 46

28

29

36 47

8

3

15

10 9

15 11 12

35 13 30

21 46 36

38 40

39

16-50 SWITCHES AND FITMENTS Key No.

Part Numbers New

Description

365

Qty.

Old

A1 888301 145375/A 145052

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

Spark Plug Cap with HT Lead

1

Common key set AC / DC, Imp. Steering Lock

1

SB-137,SB-179, SPM /012, Before Sept 2002

1

SB-383, 500976/B, After Sept 2002

540062/A Common key set

MOQ 1 1

146825/C

Common key set, Std

1

SB - 383, 478

147545/A

Common key set, Std

1

SB - 478, SB - 567

146085/A

Common key set

1

SB-383

1

146826/C

Common key set

1

SB-478

1

147546/A

Common key set (Set of 5 Locks)

1

SB - 478, SB - 567

1

Common key set 500cc - L

1

SB-383, 146497/A

Common key set - 500cc

1

SB - 383

Common key set

1

170545

1

Common key set

1

LB 500, ES

1

Common key set Imp. steering lock

1

170559/A

146435/A

Steering lock mounting screw

2

145143

Hex.Screw M6 X 12 (CSK Head with Socket)

2

LTD, SB-179,360

145377/A 112240

Regulator cum rectifier (2 Piece construction)

1

SB-169, SB-424

145510/A

Serial Integral Regulator rectifier assembly

1

SB-192, SB-424,

560140

RR Unit W/16A SCR & Snubber (535/624)

1

SB-169,Alt.No.145510/A 1

502045/B

RR Unit (Single Phase) - TCI

1

SB-461, Alt. No. 147097/B

1

502039/B

RR Unit (Three Phase)

1

SB-497, Alt.No.147098/C

1

147098/C

RR Unit (Three Phase)

1

SB - 461, SB - 627

1

147097/B

RR Unit (Single Phase)

1

4

112242

Regulator

1

5

145377/A 112241

Rectifier

1

1

146827/B 170353 146883/C

2

3

1

1

1 Alt. No. 145377/A

1 1

16-50 SWITCHES AND FITMENTS

366

15 47 2

44

43 1

42

32

16

17 18

Oldest Type

46 25

22

22

23

24

34

3

42

47 37

Key Nos.

15

33

26

A1

20

41 & 42

15

31

19

23

14

41

37

36

22

6 7

42

4

5

6 7

Metal Clad

27

1

45 46

28

29

36 47

8

3

15

10 9

15 11 12

35 13 30

21 46 36

38 40

39

16-50 SWITCHES AND FITMENTS Key No.

Part Numbers New

6

142274

7

140129

8 9

Description

367

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Hex. Screw M6 x 16

3

Lock Washer, Internal Teeth

3

142274

Hex. Screw M6 x 16

1

586053/A 143498

Hex screw M6 x 25

1

SB - 687

40

10 586032/A 141061/1 Plain washer

3

SB - 687

1

11 140129

Lock Washer, Internal Teeth

2

SB - 687

50

12 586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

1

SB - 687

40

13 502024/A

Regulator Plate

1

SB-288

14

Ignition Coil Grommet

1

140438

2

SB - 078

1

SB - 288

1

15

141093

142127

586048/A Slotted Cheese Head Screw

40 SB - 687

1 40

502071

Hex screw, ignition coil mounting M5 x 0.8 x 10

2

124559/3

Ignition coil

1

147382/A

Ignition coil assy with suppresor cap & resistive cable

1

17 140129

Lock Washer, Internal Teeth

2

18 586029/A 141060

Nut

2

SB - 687

40

1

SB - 503

1

16

19 581027/B 144032/A Ignition coil with HT cable

SB - 461, SB - 477

1 50

High Tension Lead

1

1

High Tension Lead

1

1

Lock Set Common Key

1

22 140129

Lock Washer, Internal Teeth

4

SB - 687

50

23

Nut, Pillar

2

500912/B

1

24 586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

2

SB - 687

40

Flasher unit - Old Type

1

SB-502, 144349/1

1

580396/A

Flasher unit - Electronic - New Type

1

SB - 502

144519

Bracket, flasher mounting AC / DC

1

SB - 477

144331/2

Bracket, flasher mounting

1

Auto starter cut off

1

20

110149

1

140149

21

25 26 27

143179

560111/A

14

16-50 SWITCHES AND FITMENTS

368

15 47 2

44

43 1

42

32

16

17 18

Oldest Type

46 25

22

22

23

24

34

3

42

47 37

Key Nos.

15

33

26

A1

20

41 & 42

15

31

19

23

14

41

37

36

22

6 7

42

4

5

6 7

Metal Clad

27

1

45 46

28

29

36 47

8

3

15

10 9

15 11 12

35 13 30

21 46 36

38 40

39

16-50 SWITCHES AND FITMENTS Key No.

Part Numbers New

Description

369

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

560132/C

Relay starter

1

SB - 538

1

146242/C

Relay starter

1

SB-474, Served as kit Ref. 147398/A

1

147394/A

Relay starter assy. (TB, T1)

1

SB - 474

1

Holder (For relay starter)

1

SB - 474

1

Common key set

1

SB-478, 521153/A

1

Common key set (set of 6 lock) - Thunderbird

1

SB - 567

1

Lock battery cover with keys

1

1

Blank Key

2

2

33 140844

Headlight Switch

1

Diesel Model

1

34 141152

Ignitiion Switch

1

Diesel Model, SB-027

1

35

Steering Lock Barrel Assembly

1

1

1

1

Steering lock assy. with key (without barrel)

1

1

Series integral rectifier regulator assembly

1

1

Silicon rectifier

1

143500

1

39 500975/A

Capacitor

1

SB - 503

1

40 500974/B

Resistor

1

SB - 503

1

41 140149

High Tension Lead

1

1

Cap, Spark plug M14 (without metal clad)

1

1

Cap, Suppressor, Spark plug M14 (with metal clad)

1

144056

Cap, Suppressor, Spark plug

1

1

141148

Spark plug, M14x1.25 (Mico W145Z1)

1

1

500904/A 500904

Spark plug (Bosch W5DC)

1

1

Spark plug (Bosch W3CC)

1

1

Spark plug M14x1.25 (Mico W5DC) 500L / L 535

1

144607

Imported Spark plug 500cc (BR8ES)

1

LTD SB-113, Alt.No.144607

28

29 146173/C 30

147548/B

31 597132 32 999991

36 597128

144791

143180/C Cap Assembly Fuel Tank with Key

37 597129 38

145510/A

144059 42 500905/C

43 510904/A 142773

SB - 366, 421

1

1

16-50 SWITCHES AND FITMENTS

370

15 47 2

44

43 1

42

32

16

17 18

Oldest Type

46 25

22

22

23

24

34

3

42

47 37

Key Nos.

15

33

26

A1

20

41 & 42

15

31

19

23

14

41

37

36

22

6 7

42

4

5

6 7

Metal Clad

27

1

45 46

28

29

36 47

8

3

15

10 9

15 11 12

35 13 30

21 46 36

38 40

39

16-50 SWITCHES AND FITMENTS Key No.

Part Numbers New

44 143777/3

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

AC Regulator

1

Ignition coil with resistance cable

1

SB - 497

Ignition coil with resistance cable and suppressor cap

1

SB - 497

502027/A

Ignition coil (INEL)

1

SB - 497

1

146842/B

Ignition switch with key

1

SB - 392

1

597130

Ignition switch with key

1

1

Tool Box Lock RH / LH with Key

1

1

147385/A 45 147385/A

46

Description

371

47 597127

1 1

16-60 HORN, STARTER MOTOR, CDI & TCI UNIT

372

24 22 4

25

23

5

29 28

26

27

19

19

20

20 11

10

13

12

19 20 3 18

21

18

16

9 8 6

0.9Kw 17

7 1

0.7 Kw

2

14 15 10

16-60 HORN, STARTER MOTOR, CDI & TCI UNIT Key No.

Part Numbers New

Description

Qty.

Old 141733/B Horn, Low tone

1

Horn, Low tone

1

Horn assembly 12V

1

521117/B

Horn, High tone

1

146168/B

Horn, Bullet X

1

146071/A

Horn

1

4

580407/B

Horn

5 6

1 521120/B 2

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

373

Remarks

MOQ

SB-247, 145913/A, After Jan 2003 142309 SB - 648

1

1

After 2007

1

145912/A 141732/C Horn LH

1

SB-247 After Jan 2003

560013

Starter motor assembly - 900W

1

560599/A Starter motor assembly - 750W

1

SB-411, 413, 539, 573 SPM / 018

1

580306/F 146982/D Starter motor assembly - 750W (V) - For 350cc Models

1

Commutator & Carbon Brush Modified > 2013, SPM / 018

1

140083

2

100

586032/A 141061/1 Plain washer

2

50

560023

Screw

2

LTD, SB-411, 413

570423/A

Screw

2

SB-411, 580

10

10 580794/A

Front end cover assy. (V)

1

Child part of 580306/F

1

11 582602/A

Armature assy. (V)

1

Child part of 580306/F

1

12 592613/A

Yoke Assy. (Body center) Motor (V)

1

Child part of 580306/F

1

13 582603/A

Rear end cover assy. complete Motor (V)

1

Child part of 580306/F

1

14 580795/A

‘O’ Ring for spigot Motor (V)

1

Child part of 580306/F

5

15 582607/A

Tie Bolt Starter Motor

2

Child part of 580306/F

2

16 582604/A

Brush Plate assy. Motor (V)

1

Child part of 580306/F

1

3

7

8 9

Washer Plain (Inches)

1

16-60 HORN, STARTER MOTOR, CDI & TCI UNIT

374

24 22 4

25

23

5

29 28

26

27

19

19

20

20 11

10

13

12

19 20 3 18

21

18

16

9 8 6

0.9Kw 17

7 1

0.7 Kw

2

14 15 10

16-60 HORN, STARTER MOTOR, CDI & TCI UNIT Key No.

Part Numbers New

Description

Qty.

Old

375

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

17 582606/A

Brush assy. set Copper Motor (350cc) (V)

1

Child part of 580306/F

1

18 582605/A

‘O’ Ring Kit starter Motor (V)

1

Including Key No. 14

1

1

Alt. No. 142258, SB-648 20 50

19 586002/A 145862/A Flanged Hex. Bolt M8 x 20 20

143407

Spring Washer

1

586038/A 143407

Spring Washer

1

SB - 687

50

Horn - 12V - Old Type

1

Alt. No.

1

145439/A

CDI with rubber holder

1

SB-503

1

500910/A

CDI with rubber holder

1

1

Strap

1

1

500915/C

CDI wiring harness

1

SB - 353, 364, 503

1

500973/A

CDI wiring harness

1

SB - 353, 364

1

TCI -Unit (single phase) Digital INEL

1

SB-497, 502044/A

1

147099/A

TCI -Unit (single phase)

1

Alt. No.592238/A, NewTCI Unit, Blue-Colour SB - 461, 497, 652, 662

1

592238/A

Digital TCI -Unit

1

SB-662, SPM / 018

1

TCI -Unit (Digital INEL)

1

SB-498, 146386/A

1

TCI -Unit (Digital INEL)

1

SB - 477, 498

1

TCI -Unit (Three phase)

1

502054/A

1

Bracket TCI Unit

1

21 22

210777

23 141162/C 24

25 147505/B 26 502026/B

1

27 586032/A 141061/1 Plain washer

1

SB - 687

50

28 140129

1

SB - 687

50

29 142274

Lock Washer, Internal Teeth 586052/A Hex screw M6 x 16

2

40

16-70 TAIL LAMP

376

BULLET

A1 2

3

5 7 6

ELECTRA 3

1

4

A1

8

4

2

6

1

6

9 Old Type

15

9

13

MACHISMO

12

14 A1

A2

10

11

14

17 9 New Type 20

76

18

19 7 6

1

16

A3 4 5

9

THUNDERBIRD

LIGHTNING

9 A1

2

16-70 TAIL LAMP Key No.

Part Numbers New

377

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

144357/E

Tail lamp assembly with bulb, Std

1

SB-350, 356, 357, 654

1

146771/C

Tail lamp assembly with bulb, Electra (New Type)

1

> 2008, SB - 654

1

Tail lamp assembly with bulb (Citi Bike)

1

170276, SB-654

Tail lamp with bulb

1

SB - 355

1

A2

Tail lamp assembly, Mac

1

144370

1

A3 146780/C

Tail lamp assembly with bulb - TBTS

1

New Type, SB-654

1

Screw, Tail lamp lens

2

Screw, Tail lamp lens

2

141802

Screw, Tail lamp lens

2

146923

Pan Head Screw 6x25, Tail lamp lens (Lightning)

3

170448

140987

Lens, Tail lamp (Polystrene Red)

1

583892/A

Lens Complete, Tail lamp, Std

1

170447

Lens, Tail lamp

1

Lens, Tail lamp Electra 5S - Disc / ES / KS

1

146922

Gasket, Tail Lamp Assy. Natural rubber Black, Bullet

1

140988

Gasket, Tail Lamp, Std

1

Used in 144357/E

Gasket Black, Electra

1

Gasket Black - Tail Light

1

Gasket Black, Std

1

Use with 144357/E

T.L. Base Securing Bolt

2

140829

Screw

3

Electra Old Type

124539/1

Slotted Cheese Head Screw

3

1

583891/A

Base assembly, Tail lamp Std

1

1

Base plate assembly, Tail lamp Std

1

Tail lamp base assembly

1

A1

170157/B

140986 1

2

583893/A 3 170453

4

5

140986

141800

Used in 144357/E

140989

2

1 1

16-70 TAIL LAMP

378

BULLET

A1 2

3

5 7 6

ELECTRA 3

1

4

A1

8

4

2

6

1

6

9 Old Type

15

9

13

MACHISMO

12

14 A1

A2

10

11

14

17 9 New Type 20

76

18

19 7 6

1

16

A3 4 5

9

THUNDERBIRD

LIGHTNING

9 A1

2

16-70 TAIL LAMP Key No.

Part Numbers New

142606 141862

8 9

141718 141755

Description

Qty.

Old

6

7

379 350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Spring Washer M5

2

141809

100

Washer Tail Lamp Mounting Rubber Black

3

141801

100

Washer

3

Tail Lamp Base Fixing Screw Nut M5

2

Nut

3

Tail Lamp Cable Grommet

1

140705

Bulb tail lamp 12V 21/5 W (Ref. ISI 606)

1

146339

591214/C Bulb tail / brake lamp 12V 21/5 W

140702

1

10 582563/A

Screw Tail Lamp Lens, Electra

2

After 2007

11 582564/A

Lens Tail Lamp, Electra

1

After 2007, SPM / 018

12 582565/A

Gasket - Rubber Beading Electra Tail Lamp

1

After 2007

13 582566/A

Base Assembly Tail Lamp, Electra

1

After 2007

14 582567/A

Nyloc Nut

2

After 2007

15 140233

Tail Lamp Bulb - 6V 21/5 W (Base 1158 Lug)

1

6 V System

1

16 582652/A

Ph. head screw tail lamp

2

New Type, > 2008

20

17

Lens, Tail lamp (PMMA Red)

1

141796

2

18 146915

Lens Assy., Tail lamp TB

1

Used in 146780/C > 2007

1

19 583890/A

Gasket Black - Tail Lamp, Thunderbird

1

Used in 146780/C > 2007

2

20 146914

Base assembly, Tail lamp - PPTF

1

Used in 146780/C

1

16-80 TRAFFICATOR LIGHTS

380

BULLET & THUNDERBIRD

ELECTRA 9 10

9

4

1 25

10 9

5

9

5

9

3

9

11 9

25 2

11

6

6

9

9

9

A2

12

A2

7

8

8

7

BULLET STD

Oldest Type

Old Type

5 5

5

16

15

5 23

24

17

18 19 20

20 19

13

22

5 18

21

14 17

Key Nos. 1 to 4

25

25

12

A1

1

25 2

9 11

4 25

10

9

6

6

25

25 3

9

9 11

9 10

9

5

5

5

5

24

23 5

16-80 TRAFFICATOR LIGHTS Key No.

Part Numbers New

3

4

5 6 7

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

597349

Trafficator Kit, Electra 2004 (Old Type)

1

LTD

1

597404

Trafficator Kit LH & RH - Clear Lens (5S)

1

New Type > 2009

1

Trafficator Kit - (C-5) Amber Lens

1

Trafficator Kit - Oldest Type

1

597076

Trafficator Kit, Thunderbird (Old Type)

1

597381

Trafficator Kit with Bracket

1

597187

Bracket set, Trafficator

1

Old Type

Trafficator assy, RH Front / LH Rear

2

144552/2, SB-262, 350, 356

146067/C

Trafficator assy RH Front (Amber Glass)

1

SB-350, 356

1

146773/C

Trafficator assy RH Front

1

SB - 654

1

Trafficator assy RH Rear

1

146157/C SB-350, 356

Trafficator assy RH Rear

1

SB - 654

Trafficator assy, RH Rear / LH Front

2

144553/2 SB-262, 350, 356

521141/B

Trafficator assy, RH Rear (Longer Stay)

1

SB - 355

1

146066/C

Trafficator assy, LH Front (Amber Glass)

1

SB-350, 356

1

146772/C

Trafficator assy, LH Front

1

SB - 654

1

146156/C

Trafficator assy, LH Rear

1

146774/C

Trafficator assy, LH Rear

1

SB - 654

1

521140/B

Trafficator assy, LH Rear, Longer stay

1

SB - 355

1

Bulb 12V 10W - Trafficator

4

5

146348

Bulb 12V 10W

4

5

521219

Bulb 12V 10W (Amber Bulb)

4

5

145373/A 143981

Bracket LH, Front

1

SB - 179

10

540097/B

Bracket LH, Front

1

SB - 350

1

A2 597118

2

Qty.

Old

A1 888317

1

Description

381

146775/C

142721

146456

1 1 1

1

1

16-80 TRAFFICATOR LIGHTS

382

BULLET & THUNDERBIRD

ELECTRA 9 10

9

4

1 25

10 9

5

9

5

9

3

9

11 9

25 2

11

6

6

9

9

9

A2

12

A2

7

8

8

7

BULLET STD

Oldest Type

Old Type

5 5

5

16

15

5 23

24

17

18 19 20

20 19

13

22

5 18

21

14 17

Key Nos. 1 to 4

25

25

12

A1

1

25 2

9 11

4 25

10

9

6

6

25

25 3

9

9 11

9 10

9

5

5

5

5

24

23 5

16-80 TRAFFICATOR LIGHTS Key No.

Part Numbers New

Description

383

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

145374/A 143982

Bracket RH, Front

1

SB - 179

1

540098/B

Bracket RH, Front

1

SB - 350

1

9

Slotted RD. HD. Screw, 1/4” B

8

146918

1

10 146917

Lens (PMMA Clear) Trafficator

4

1

4

1

Hexagonal Nylock Nut M8 x 9.5

2

30

143448

Trafficator assy FRH - 12V

1

Army Type

1

144375

Trafficator assy FRH - 12V

1

Army Type

1

143449

Trafficator assy FLH - 12V

1

Army Type

1

144376

Trafficator assy FLH - 12V

1

Army Type

1

143450

Trafficator assy RRH - 12V

1

Army Type

1

144374

Trafficator assy RRH - 12V

1

Army Type

1

143451

Trafficator assy RLH - 12V

1

Army Type

1

144373

Trafficator assy RLH - 12V

1

Army Type

1

17 141303

Screw

2

18 140143

Washer

2

SB - 460, 687

19 140129

Washer, shake proof

2

SB - 460

20 586029/A 141060

Hexagonal Nut M6 x 1 (Metric)

2

21 143431

Spacer - RH

1

22 143432

Spacer - LH

1

23 170187

Trafficator assy, RH Rear / LH Front

2

24

Trafficator assy, LH Rear / RH Front

2

25 582647/A

Rubber Stay Trafficator

4

8

11

582648/A Lens (PMMA Amber) Trafficator

12 586004/A 142182 13 14 15 16

1 170186 1

17-10 HELMET LOCK, TOOL KIT & FIRST AID KIT

384

A1 18 17

Key Nos.

16

1, 3, 4, 5, 7, 10 A2 Key Nos. 1, 3 to 9, 11,12

14

15

A3 Key Nos. 1 to 5, 7, 10 to 13

19

A4 Key Nos. 15 to 18

1

2

3

4

5

6

7

8

9

10

11

12

13

17-10 HELMET LOCK, TOOL KIT & FIRST AID KIT Key No.

Part Numbers New

Description

Qty.

Old

145161/A

385

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Tool kit - AR, (Inches)

1

Tool kit

1

146330/A, SB-535

1

Tool kit

1

140450

1

A2 146329/A 500461/A Tool kit (AVL)

1

SB - 535

1

A3 521100/A

Tool kit

1

Alt. No. 570288/B, SB-535

1

A4 597176

Helmet Lock Assy. with Two Keys Kit

1

1

140484

Wallet, Tool kit

1

146365/A

1

142631

Tubular spanner

1

Ref. Kit, SB-054

1

Tubular spanner, 7/16” White - Spark plug

1

140453, Ref.Kit SB-054

Tommy bar

1

142632, Ref. Kit

Tommy bar

1

521105/A, Ref. Kit

Screw driver

1

140543, Ref. Kit

Screw driver

1

521104/A

5

Double end spanner 3/8" x 5/16"

1

140503, Ref. Kit

6

Double end spanner 5/16" x 1/4"

1

140501, Ref. Kit

7

Double end spanner 1/4" x 3/16"

1

140500, Ref. Kit

8

Double end spanner 3/16" x 1/8"

1

140502, Ref. Kit

9

Double end spanner 10 x 13 mm

2

200005/A

1

10

Double end spanner 8 x 10 mm

1

500463

1

11 500462

Allen key 5 mm

1

LTD, Ref. Kit

12 521106

Allen key 6 mm

1

Ref. Kit

1

13 550176

Allen key 3 mm

1

Ref. Kit

1

First aid kit

1

145224

1

First aid kit

1

521097/A

1

A1

2

145546

3 4

14

1

1

1 1 1

17-10 HELMET LOCK, TOOL KIT & FIRST AID KIT

386

A1 18 17

Key Nos.

16

1, 3, 4, 5, 7, 10 A2 Key Nos. 1, 3 to 9, 11,12

14

15

A3 Key Nos. 1 to 5, 7, 10 to 13

19

A4 Key Nos. 15 to 18

1

2

3

4

5

6

7

8

9

10

11

12

13

17-10 HELMET LOCK, TOOL KIT & FIRST AID KIT Key No.

Part Numbers New

15 145475/A

16

145476/A

17 140129 18 141093 19 595008/A

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

387

Remarks

MOQ

Helmet lock with 2 Keys

1

Ref. Kit A4 SB - 193, 234

1

Bracket

1

Ref.Kit A4, SB-193

5

Bracket

1

521183/A, SB-234

1

Lock Washer, Internal Teeth

1

Ref. Kit A4

50

1

Ref. Kit A4

50

586048/A Hex. Screw M6 x 10 Allen Key 4mm

1

10

18-10 SPECIAL TOOLS (LIST-A)

388

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

18-10 SPECIAL TOOLS (LIST-A) Key No.

Part Numbers New

Description

389

Qty.

Old

A1 597316

Special Tools List

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

1

MOQ 1

1

ST-26199-3 ST-25118-4 Cylinder head nut tightening tool - New Type

1

Common with UCE SB - 281

1

2

ST-25123-1 PED 2018 Valve spring compressor

1

SB - 281

1

3

ST-25128-2

Puller for magneto rotor (TCI)

1

Common with UCE SB - 281

1

4

ST-25151-4

Puller for chain case outer (TCI)

1

Common with UCE SB - 281

1

5

ST-25153-4 597190

Extractor for gear box rocker pivot pin (5 speed GB)

1

Common with UCE SB - 281

1

6

ST-25112-4 PED 2076 Expander for front fork oil seal

1

SB - 281

1

7

ST-25113-4 PED 2077 Mandrel for oil seal fitment in front fork

1

SB - 281

1

8

ST-25114-4 PED 2078 Extractor for fork oil seal

1

SB - 281

1

9

ST-25098-2 PED 2004 Extractor for Engine Sprocket

1

SB - 281

1

10 ST-25099-3 PED 2005 Extractor for clutch center

1

SB - 281

1

11 ST-25101-2 1502

1

SB - 281

1

12 ST-25102-1 PED 2017 Extractor for Piston Pin

1

SB - 281

1

13 ST-25104-2 PED 2025 Clutch Brake Bar

1

SB - 281

1

14 ST-25115-2

Cam Spindle extractor

1

SB - 281

1

15 ST-25116-4 1503

Tappet circlip assy tool (lean burn)

1

SB - 281

1

Extractor for timing pinion (Common)

18-20 SPECIAL TOOLS (LIST-B)

390

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

18-20 SPECIAL TOOLS (LIST-B) Key No.

Part Numbers New

Description

391

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

16 ST-25117-4

Extractor for rocker spindle (lean burn)

1

SB - 281

1

17 ST-25119-2

Extractor for tappet guide (lean burn)

1

SB - 281

1

18 ST-25120-4 SK A 315

Dial Guage Holder

1

(CB Point Ignition) SB - 281

1

19 ST-25156-4 597191

Guide mandrel for rocker pin ‘O’ ring (5 speed gear box)

1

SB - 281

1

20 ST-25105-2 PED 2026 Front fork valve port spanner

1

SB - 281

1

21 ST-25108-3 PED 2036 Front fork main tube spanner

1

SB - 281

1

22 ST-25110-3 PED 2044 Guage for Tightning chain stay

1

SB - 281

1

23 ST-25244-4

1

Gas filled shox

1

24 ST-25100-3 PED 2006 Special spanner for oil pump worm nut

1

SB - 281

1

25 ST-25111-4 PED 2074 Sleeve for fitting oi seal adaptor

1

26 ST-25106-2 PED 2034 Lapping Tool - Oil feed pump

1

SB - 281

1

27 ST-25107-2 PED 2035 Lapping Tool - Oil feed pump (Return )

1

SB - 281

1

28 ST-25109-2 PED 2040 Extractor for tappet guide - Std

1

SB - 281

1

29 ST-25152-3

1

SB - 281

1

1

SB - 281

1

Adjuster Special Spanner Shock Absorber

Clutch oil dip stick (TCI)

30 ST-25124-2 PED 2013 Extractor for timing Pinion - Std

1

19-10 SERVICE PUBLICATIONS (LIST-A) NON UCE

392

1

2

3

4

5

6

7

8

9

10

11

14

15

16

12

17

13

19-10 SERVICE PUBLICATIONS (LIST-A) NON UCE Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

393

Remarks

1

Enfield Bullet Owner’s Manual - 350cc

1

110489

2

Bullet Owner’s Manual

1

597140

3

Electra Owner’s Manual (4S)

1

4

Bullet Electra Owner’s Manual (4S & 5S)

1

146924

5

Bullet 500 E-Start Owner’s Manual

1

146521

6

Lightning 535 Owner’s Manual

1

170511

7

Bullet Machismo Owner’s Manual (2003) 350cc

1

540079

8

Bullet Machismo Owner’s Manual - 350cc & 500cc

1

147306

9

Thunderbird Owner’s Manual (KS) Old Type

1

521103

10

Thunderbird Owner’s Manual (New Type)

1

521254

Ref.

Indicates that superseded to new updated combined spare parts catalogue under Part No. 888038

MOQ

19-20 SERVICE PUBLICATIONS (LIST-B) NON UCE

18

23

19

24

21

20

25

26

30

29

31

32

33

394

22

27

28

19-20 SERVICE PUBLICATIONS (LIST-B) NON UCE Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

395

Remarks

26

Spare Parts Kit Catalogue (2005) *

1

27

Workshop Manual A350 (August 1998)

1

28

Service Manual (4S & 5S Models) - March 2005

1

29

Bullet Service Guide

1

30

Disc Brake Installation Procedure

1

597246

31

Safe Riding Guide (Version 1.3 - Dec. 2010)

1

Pocket Size

32 581677/A 540099

Dealer Directory (Address Hand Book)

1

33 888038

Combined Spare Parts Catalogue - Retired Models

1

Ref.

Indicates that superseded to new updated combined spare parts catalogue under Part No. 888038

597396

MOQ

19-30 SERVICE PUBLICATIONS (LIST-C) NON UCE

396

1

2

3

4

5

6

7

8

9

10

11

19-30 SERVICE PUBLICATIONS (LIST-C) NON UCE Key No.

Part Numbers New

Description

Qty.

Old

397

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

1

Bullet Engine 350cc

1

2

Exploded View A350CC Engine

1

3

Gear Box & Clutch Assembly Bullet 350 & 500cc

1

Blowup Chart Wiring Diagram for Thunderbird

1

5

Front Fork / Front Brake

1

6

Wiring Diagram for Bullet family

1

527173

4

521173

597174, SB - 283 LTD

7

597173

Bullet 350cc Wiring Diagram

1

SB - 283

8

597320/1

Bullet Electra Wiring Diagram KS

1

LTD, SB - 283

9

Bullet Electra Wiring Diagram, E-Start

1

597320/2

10 521173/1

Blow-up Chart Wiring Diagram (T1) KS

1

LTD, SB - 283

11 521173/2

Thunderbird Wiring Diagram (T1) E-Start

1

12

Exploded View - Gear Box & Clutch Assembly

1

597175, SB - 283

MOQ

19-40 SERVICE PUBLICATIONS (LIST-D) NON UCE

13

16

20

14A

17

398

14B

15

18

19

19-40 SERVICE PUBLICATIONS (LIST-D) NON UCE Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

399

Remarks

13

Blowup Chart for 4 Speed & 5 Speed with Clutch

1

597331

14 597322

Special Tools, Chart - (A & B)

1

LTD, SB - 283

15

Periodical Maintenance Chart

1

597317, SB - 283

16

Service Data

1

17 597302

Safe Riding Chart (Tips for Safe Riding)

1

18

Blowup Chart - Periodical Maintenance

1

19

Blowup Chart - Periodical Maintenance

1

20

Blowup Chart - Special Service Tool

1

21 597427

Bullet Machismo Wiring Diagram Chart

1

22

Disc Brake System - Blowup Chart

1

LTD, SB - 283

597301, SB - 283

MOQ

20-10 AFTER MARKET PARTS - A

400

1&2

7 6

9

5

1&2

8 13

12

7 6

A1

A2

Key No’s 1, 9, 10, 11, (Qty. 2 Nos. 4), (Qty. 4 Nos. 3 & 5), (Qty. 8 Nos. 7) (Qty. 9 Nos. 6 & 8)

Key No’s 2, 9, 10, 11, (Qty. 2 Nos. 4), (Qty. 4 Nos. 3 & 5), (Qty. 8 Nos. 7) (Qty. 9 Nos. 6 & 8)

3

8 6

8

7 6

8 6

A3 7 6

5 4

8

11

7 6

10

3

20-10 AFTER MARKET PARTS - A Key No.

Part Numbers New

Description

401

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

A1 888205

Crash Guard Kit Assembly with Plating

1

Applicable for Offset Front Fork Models

1

A2 888206

Crash Guard Kit Assembly with Black Powder Coating

1

For Bu. 350, Electra & Other Retired Models

1

A3 145677/B

Silencer (Electra) - After Market

1

1

868474

Crash Guard - Chrome Plated

1

Served in Kit, Ref. A1

2

867058

Crash Guard - Black Powder Coated

1

Served in Kit, Ref. A2

3

595261/A

'U' - Clamp

4

Served in Kit, Ref.A1/A2

4

595264/A

Bracket - Crash Guard (Bottom)

2

Served in Kit, Ref.A1/A2

5

595263/A

Strap Clamp - Crash Guard

4

Served in Kit, Ref.A1/A2

6

595270/A

Plain Washer

9

Served in Kit, Ref.A1/A2

7

595271/A

Lock Washer

8

Served in Kit, Ref.A1/A2

8

595273/A

Nyloc Nut

9

Served in Kit, Ref.A1/A2

9

595262/A

Bracket (Top) - Crash guard

1

Served in Kit, Ref.A1/A2

10 595272/A

Hex. Flange Bolt M8 X 1.25 X 120

1

Served in Kit, Ref.A1/A2

11 595269/A

Spacer - Crash Guard Bracket

1

Served in Kit, Ref.A1/A2

12 320038

Touch up Paint Aerosol - Clear PU Lacqer, 440 ML

1

Touch up Paint Aerosol - Classic Green C5, 440 ML

1

Ref. 320039

1

Touch up Paint Aerosol - Royal Maroon, 440 ML

1

Ref. 320040

1

Touch up Paint Aerosol - Royal Maroon, 180 ML

1

Ref. 320706

1

320050

Touch up Paint - Black Spray, 440 ML

1

1

320051

Touch up Paint - Black Spray, 180 ML

1

1

Touch up Paint Aerosol - Acrylic Royal Silver Ash, 440 ML

1

Apply Silver Powder Coating Engine Parts

1

Touch up Paint Aerosol - Olive Green, 180 ML

1

Ref. 320060

1

Touch up Paint Aerosol - Desert Storm, 180 ML

1

Ref. 320064

1

Touch up Paint Aerosol - Silver RJ 1580, 400 ML, NT & VT

1

Ref.320119

1

13 320730

1

1

20-20 AFTER MARKET PARTS - B

1

2

3

402

4

5

Peak

6

7

8

9

11

12

13

14

10

20-20 AFTER MARKET PARTS - B Key No.

Part Numbers New

Description

403

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

1

113064

Spacer (small)

1

4S Left side shift gear box modification

1

2

113065

Control spring

1

4S Left side shift gear box modification

1

3

113112

Middle Link

1

4S Left side shift gear box modification

1

4

801110

113057

Pivot spindle boss assy.

1

4S Left side shift gear box modification

1

5

801111

113024

Brake lever assy. left gear

1

4S Left side shift gear box modification

1

801112

113018

Brake pedal assembly

1

Left Shift gear box

1

Rear Brake pedal (Plated)

1

Right Shift gear

1

Rear Brake pedal (Painted)

1

Right Shift gear

1

Foot Change Lever

1

Left Shift gear box

1

Gear Change lever Assy. Plated

1

Right Shift gear

1

Gear box case

1

Right Shift gear

1

Gear box case with bush

1

Left Shift gear box

1

Foot control lever short

1

Right Shift gear

1

Foot control lever short

1

Left Shift gear box

1

10 582657/A

Cap (Peak) Head Lamp

1

SPM / 013

1

11 580431/E

Side Handle LH (Round Type)

1

Suitable for Retired Models 1

12 594601/A

Side Handle RH (Round Type)

1

Suitable for Retired Models 1

13 540029/B

Wind Shield Support bracket - M1

1

1

14 842023

Sticker T. Box 65 P. Blue (Silver)

1

1

6

111375/A 801031

7 8 9

110951

143475/2 110239 113073 111050/11 170516

113035

110263/10 113042

20-30 AFTER MARKET PARTS - C (DIESEL MODEL PARTS)

404

3B 2

3A 1

2

3

5A

5B 4

5 8

6, 7 & 8

9

10

11

20-30 AFTER MARKET PARTS - C (DIESEL MODEL PARTS) Key No.

Part Numbers New

Description

Qty.

Old

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

405

Remarks

MOQ

1

210502

Main Shaft Diesel

1

Diesel Model

1

2

144629

Clutch case joint gasket DL

1

Diesel Model

1

3A 210605/B

Clutch Rod (4) Diesel

1

Diesel Model

1

3B 140343

Clutch Rod Pad (without Extension Tip)

1

Common 4S

1

4

Accelerator Cable

1

Diesel Model

1

5A 210740/4

Cut Off Cable

1

Diesel Model

1

5B 586029/A 141060

Hexagonal Nut M6 x 1 x 5 (Metric)

1

Diesel Model

1

6

144587

Wiring harness - Dsl

1

1

7

144513

Wiring Harness Diesel Coupler Type

1

1

Main cable wiring harness Diesel

1

210743

210739/C

8 9

210744

Wiring Harness Tail Lamp

1

Diesel Model, SB - 027

1

10

210801

Wiring Harness Regulator

1

Diesel Model

1

Air Filter Bolt (Beading)

1

Diesel Model, SB-200

1

11 210793

20-40 AFTER MARKET PARTS - D 597247

597243

A1

3

560550/A 112078/B 593038/D 112078/B 147726/B 560545/A 560546/A 586036/A 140147 560502/E

406

560519/E 142258 141051 560516/A 586032/A 147866/A 560530/D 597273 147652/B 110349

A2

4

560550/A 112078/B 560549/A 112078/B 147345/A 560545/A 560506 586036/A 140147 560502/E 560519/E

560546/A 142258 141051 560516/A 560559/A 560510 560530/D 597273 147652/B 110349

A3

1

5

6

2

20-40 AFTER MARKET PARTS - D Key No. A1 A2 A3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Part Numbers New 597243 597247 597272 500886/A 142596 560550/A 560553/A 560559/A 560549/A 147345/A 560510 147726/B 147866/A 110349 112078/B 140147 141051 142258 147652/B 560502/E 560516/A 560519/E 560530/D 560545/A 560546/A 586032/A 586036/A 593038/D 597273 804027 804028

Description

407

Qty.

Old Disc Brake Kit (with Disc Plate) Disc Brake Kit (with Disc Plate) C.V. Carburetor conversion kit Hose carburetor Kit Pillion holding tube EXP Bracket retrofit for Disc brake kit Spacer - Retrofit Disc Brake Spacer Hex. nut spindle (25.4mm) - Retrofit Addon Lead - Brake Switch Disc Brake System - T1 Addon Lead Classic 350 & 500cc Disc System Nipple Shim Spindle 0.1T - Retrofit Washer 5/16 Shake Proof M8 Nut Hex. Screw M8 X 16 Disc Front Spokes Long Clamp, Hose - Disc Brake Spokes Short Socket ButtonHead Screw Flanged Bolt M8*30 Flanged Bolt M8*25 Plain Washer Plain Washer, M8 Hex. Nut with Nylock Insert M16X1.5 Hub Sub Kit for Disc Brake Hub Front Disc Brake Silver Adaptor Plate Silver Ash

1 1 1 1 1 1 1 1 1 1 1 1 1 40 4 3 1 1 1 20 2 20 6 2 6 1 3 1 1 1 1

350 T Bird BU Lightning Bu Mach Elec 4S Elec 5S Std Dlx MacCam 500 500 535 535 A350 A500 KS ES KS ES KS ES ES

Remarks

MOQ

Retro Disc brake, SB-210 1 Retro Disc brake, SB-210 1 1 Ref. A3 SB - 300 Ref. A1 Ref. A1 Ref. A2 Ref. A2 Ref. A2 Ref. A2 Ref. A1 Ref. A1 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2, SB-394 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2 Ref. A1 & A2

20-50 AFTER MARKET PARTS - E KEY No. A1

Part Number 888200

DESCRIPTION Tools kit accessory - Riders

QTY. REMARKS 1

Kit Consists

1 to 35

408

KEY No.

Part Number

22

595021/A

Tube Mouth Removal Tool

1

Ref. A1

23

570826/B

Tool Spark Plug

1

Ref. A1

24

145854

Connecting Link (“O” Ring Chain)

1

Ref. A1

25

595022/A

Foldable Knife

1

Ref. A1

26

146451

Fuse (10 AMPS)

2

Ref. A1

27

146418

Fuse (15 AMPS)

2

Ref. A1

28

142933

Fuse 20 AMPS

2

Ref. A1

29

595034/A

Fuse Carrier Regular

2

Ref. A1

30

595033/A

Emery Sheet Grade 60 Size 100 X 50 mm

2

Ref. A1

31

595031/A

Puncture Patch

2

Ref. A1

DESCRIPTION

QTY. REMARKS

1

595023/A

Tool Pouch Canvass - Accessory

1

Ref. A1

2

550176

Allen Key 3 mm

1

Ref. A1

3

595008/A

Allen Key 4 mm

1

Ref. A1

4

500462

Allen Key 5 mm

1

Ref. A1

5

521106

Allen Key 6 mm

1

Ref. A1

6

595009/A

Allen Key 8 mm

1

Ref. A1

7

595011/A

Ring Spanner 8/10

1

Ref. A1

8

595012/A

Ring Spanner 14/17

1

Ref. A1

9

595013/A

Ring Spanner 18/19

1

Ref. A1

32

595019/A

M Seal Wax Type

1

Ref. A1

10

595010/A

D/E Spanner 10/11

1

Ref. A1

33

595025/A

Spare Wire Black Flry - B Dia 1 mm

1

Ref. A1

11

595020/A

D/E Spanner 12/13

2

Ref. A1

34

595026/A

Insulator Tape Black - Steel Grip

1

Ref. A1

12

146327

D/E Spanner 14*15

1

Ref. A1

35

110333

Connecting Link Assy. (W/O ‘O’ Ring)

1

Ref. A1

13

595014/A

D/E Spanner 17/19

1

Ref. A1

14

595015/A

D/E Spanner 18/21

1

Ref. A1

15

595016/A

D/E Spanner 24/30

1

Ref. A1

16

595017/A

Combination Plier

1

Ref. A1

17

595018/A

Nose Plier

1

Ref. A1

18

595032/A

Reversible Screw Driver Dia 6 X 165

1

Ref. A1

19

595027/A

Screw Driver Dia 3 X 70

1

Ref. A1

20

595024/A

Screw Driver Dia 6 X 73

1

Ref. A1

21

595030/A

Tyre Lever Removal Tool

2

Ref. A1

21-10 PART NUMBER INDEX

409

The following table gives the part numbers in the ascending order, indexed to the relevant page numbers and key numbers. If a particular part number appears in more than one page, all the page numbers and the respective key numbers are indicated. Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

110024

23

3

110385

323

21

111252

227

39

112050

19

14

112187

243

7

140083

110024

65

1

110405

265

26

111263

241

1

112052

21

10

112212

301

2

110050

45

5

110406

265

26

111264

243

3

112052

65

2

112242

365

4

110079

51

35

110414

193

21

111266

243

7

112053

65

2

113007

141

Page Key No. No.

Part No.

103

20

140129

140083

113

43

140083

373

8

19

140094

71

Page Key No. No. 387

17

140136

73

12

140143

383

18

8

140144

81

21

110082

71

4

110422

265

28

111712

301

4

112054

65

2

113028

295

17

140095

71

7

140145

89

12

110121

235

25

110452

263

12

111715

201

19

112056

17

9

113064

403

1

140107

151

9

140147

139

10

110143

233

7

110498

263

20

111715

301

6

112056

75

A8

113065

403

2

140115

89

1

140147

169

50

110158

299

43

110499

263

21

111721

279 A2

112058

191

1

113112

403

3

140122

51

36

140147

183

10

110161

313

20

110656

191

8

111798

112089

21

8

120332

339

8

140125

53

2

140147

193

14

110161

323

11

110673

191

5

111798

112089

167

46

120332

341

10

140126

71

5

140147

197

5

110170

295

9

110694

311

9

111819

73

15

112137

191

2

120521

141

16

140128

235

30

140147

197

5

110179

361

12

110695

311

10

111825

23

4

112144

169

52

123781

263

13

140129

101

2

140147

235

27

110210

297

26

110717

271

4

111825

65

1

112146

25

11

123790

205

3

140129

153

21

140147

243

4

110214

341

18

110965

129

6

111826

23

4

112146

301 A1

124267

215

8

140129

181

7

140147

301

5

110220

279

5

111086

107

31

111826

65

1

112147

17

2

124267

361

11

140129

187

15

140147

343

20

110220

341

10

111091

117

31

111846

187

16

112147

91

A2

124338

235

22

140129

189

19

140147

357

22

110250

153

29

111103

109

19

111846

293

6

112153

25

7

124340

239

68

140129

193

13

140149

367

20

110267

107

29

111103

115

13

111869

61

13

112153

124346

233

15

140129

243

9

140149

369

41

110267

303

21

111122

115

1

111887

45

8

112154

140007

77

5

140129

311

6

140155

55

16

110284

287

4

111146

151

17

111889

137

1

112154

247 A7

140014

61

14

140129

313

22

140177

235

26

110300

293

2

111160

107

32

111901

223

10

112161

191

5

140034

95

16

140129

323

7

140178

235

28

110333

301

1

111160

303

24

111914

115

17

112162

35

10

140038

93

3

140129

329

7

140184

233

8

110349

249

11

111166

111

25

111914

135

28

112162

197 A1

140045

97

25

140129

367

7

140186

235

31

110349

285

13

111178

75

1

111914

199

11

112163

197 A1

140052

45

11

140129

367

11

140194

225

23

110360

303

17

111192

19

13

111947

277

51

112163

199

14

140063

47

14

140129

367

17

140195

225

21

110365

303

15

111195

61

13

112011

301

2

112165

201

18

140078

49

27

140129

367

22

140201

117

20

110367

313

23

111201

279

3

112029

111

37

112183

243

3

140081

49

25

140129

375

28

140201

135

26

110384

329

16

111251

227

38

112049

19

13

112185

243

6

140083

51

30

140129

383

19

140201

153

26

25

5

253 A3

283 A5 25

6

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

410

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

140201

223

3

140338

113

40

140652

235

20

141051

195

7

141560

195

13

141952

163

5

141992

149 A4

140219

233

14

140338

233

4

140714

101

10

141051

197

6

141626

155 A1

141953

165

16

142065

195

8

140233

379

15

140343

153

24

140714

349

6

141051

227

29

141632

353

1

141954

165

24

142119

103

23

140243

299

46

140343

405 3B

140747

273

22

141051

273

16

141634

355

4

141955

167

41

142119

313

35

140247

355

7

140347

153

18

140753

107

21

141051

343

21

141635

355

5

141956

167

35

142120

103

22

140247

355

15

140370

33

6

140762

339

5

141051

357

23

141636

355

6

141957

165

20

142123

91

1

140248

359

2

140370

255

26

140769

149

3

141054

49

21

141637

355

9

141958

163

4

142138

271

6

140270

353

2

140370

291

29

140771

93

6

141055

49

23

141645

17

3

141959

165

23

142176

249

12

140277

141

18

140373

255

24

140771

99

44

141056

49

22

141681

231

1

141960

167

37

142179

183

18

140282

161

8

140373

291

27

140778

75

A1

141057

343

19

141682

231

2

141961

167

43

142181

279

10

140291

53

8

140377

255

29

140790

75

A2

141058

345

30

141690

223 A1

141962

167

42

142242

339

6

140293

55

11

140380

287

6

140798

61

20

141060

315

52

141713

357

34

141963

165

18

142246

267

38

140293

95

18

140388

253

8

140844

369

33

141093

187

7

141715

355

10

141963

175

23

142258

195

6

140293

119

10

140401

243

8

140895

235

21

141093

269

13

141751

83

40

141964

165

19

142258

197

2

140293

295

14

140403

235

23

140905

101

4

141093

315

46

141751

215

4

141965

165

22

142258

245

12

140293

311

13

140404

235

24

140921

59

6

141093

367

15

141755

379

9

141966

163

10

142258

275

43

140293

341

15

140436

277

52

140922

47

14

141093

387

18

141773

307

2

141967

163

8

142258

315

43

140299

51

37

140437

337

23

140925

77

10

141110

285

9

141810

101

12

141968

165

17

142258

335

3

140299

159

4

140470

263

10

140949

47

14

141135

285

11

141812

101

9

141969

163

9

142258

335

3

140300

279

10

140471

265

29

140954

101

8

141136

285

12

141815

89

1

141970

165

15

142258

337

20

140300

343

28

140472

267

30

140986

377

1

141148

369

43

141816

89

1

141971

167

39

142258

357

20

140303

265

24

140527

265

25

140986

377

4

141152

369

34

141831

167

49

141972

167

36

142274

181

6

140305

293

3

140540

299

40

140987

377

2

141192

235

29

141862

189

20

141973

165

26

142274

193

10

140305

303

18

140541

265

24

141051

51

31

141207

75

A2

141862

313

33

141974

165

25

142274

273

10

140306

279

4

140544

295

11

141051

51

31

141245

139

13

141862

379

7

141975

165

27

142274

311

16

140306

339

7

140553

223

11

141051

51

34

141303

383

17

141945

165

21

141976

165

28

142274

321

4

140306

339

7

140566

77

6

141051

117

18

141414

233

6

141946

163

6

141977

163

12

142274

327

4

140312

139

8

140587

271

3

141051

135

20

141421

235

16

141947

163

1

141978

163

13

142274

333

3

140313

159

5

140606

89

8

141051

139

11

141428

233

10

141948

163

11

141990

17

4

142274

363

3

140314

161

6

140613

61

8

141051

141

15

141433

351

19

141949

167

40

141991

17

5

142274

367

6

140336

115

2

140626

21

11

141051

183

11

141454

269

7

141950

163

14

141991

89

A1

142274

367

8

140337

109 A3

140626

59

A3

141051

193

15

141545

55

18

141951

163

2

141992

21

3

142274

375

29

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

411

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

142282

117

30

142972

163

4

143332

209

17

143823

225

16

144295

142291

115

15

142973

163

5

143333

209

18

143872

101

7

144296

142301

353

3

142974

165

16

143343

211

33

143885

249

11

144296

142438

23

5

142978

165

31

143347

205

2

143885

285

13

144296

142438

65

1

142979

167

38

143348

209

15

143966

247 A1

144297

19

142471

169

52

142981

163

7

143349

209

16

144012

53

3

144298

142497

45

10

142984

163

9

143350

209

14

144020

363

5

144339

142502

301

8

142987

167

42

143357

209

10

144037

157

10

144339

142516

271

4

142989

167

36

143358

209

11

144039

19

13

144350

142528

187

18

142990

165

30

143407

253

13

144040

19

14

142582

189

27

142991

165

29

143407

275

31

144055

199

142596

407

2

142992

163

13

143407

279

9

144056

369

142598

103

19

142994

165

26

143407

375

20

144059

142604

157

7

142995

165

17

143409

297

24

144068

142606

379

6

142996

165

15

143431

383

21

142617

69

3

142997

163

11

143432

383

142721

381

5

143041

289

25

143448

383

142759

353

3

143091

17

9

143449

142761

273

8

143092

17

4

142761

273

21

143093

17

10

142761

313

21

143098

241

142770

223 A7

143135

113

142773

369

43

143139

289

142776

271

4

143143

142804

23

6

143146

142804

65

2

142805

65

2

142868

233

142876 142933

Page Key No. No.

Part No.

Page Key No. No.

144497

153

25

144643

45

9

25

10

144500

75

A1

144645

169

52

33

3

144513

405

7

144667

209

14

144514

355

10

144795

161

7

12

144514

359

7

144841

93

5

17

8

144514

359

7

144844

83

38

29

7

144514

363

19

144844

93

4

257 A1

144519

367

26

144847

161

5

347

2

144531

255

25

144945

225

15

144351

299

38

144568

355

9

145090

129

19

10

144355

359

1

144587

405

6

145090

289

17

42

144373

383

16

144591

71

11

145091

289

19

369

42

144374

383

15

144593

71

12

145143

365

2

17

1

144375

383

13

144594

73

15

145171

161

9

144068

69

A1

144376

383

14

144595

323

10

145192

207

8

22

144084

167

49

144391

55

13

144601

111

26

145193

207

7

13

144084

183

16

144392

95

19

144601

235

30

145232

97

29

383

14

144127

67

6

144420

231

1

144613

93

8

145233

55

17

143450

383

15

144128

67

6

144421

231

2

144614

95

11

145233

95

19

143451

383

16

144129

269

8

144440

77

4

144616

97

27

145233

227

29

1

143485

187

5

144134

97

25

144440

83

33

144617

93

2

145236

111

28

41

143576

271

4

144146

101

12

144462

151

5

144618

45

9

145240

93

3

9

143587

349

5

144152

165

20

144464

153

24

144619

55

14

145350

39

7

169

54

143633

155

1

144159

77

1

144465

153

23

144620

87

7

145854

301

1

169

56

143657

181

8

144202

101 A1

144466

153

25

144622

69

2

146101

271

4

143254

337

8

143657

293

6

144275

253

1

144467

233

5

144623

101

3

146106

231

2

143257

309

4

143657

295

19

144293

25

8

144472

233

5

144627

105

4

146125

359

3

7

143310

213

3

143657

315

49

144293

144478

101 A1

144628

69

2

146201

279

12

307

2

143311

213

2

143789

249

13

144294

144479

103

24

144629

405

2

146202

279

11

349

4

143314

209

12

143790

285

11

144294

144482

103

18

144635

159

3

146203

279

13

142970

163

2

143321

213

2

143791

249

12

144295

25

9

144483

101

6

144637

93

5

146204

279

14

142971

163

3

143331

203

1

143792

285

12

144295

33

4

144487

43

8

144638

93

7

146205

279

15

247 A3 29

4

231 A1

247 A4

Part No.

283 A3

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No. 170517

412

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

146212

239

62

146586

217

13

347

1

110643/7

279

2

111137/D

151

10

112096/A

167

47

140016/B

61

15

146213

239

63

146613

39

7

110037/3

45

4

110970/B

249

7

111138/B

151

8

113018/3

293

1

140020/A

61

9

146214

239

54

146713

355

3

110054/B

45

7

111050/11

105

1

111143/A

151

13

113022/B

341

11

140023/B

59

4

146215

239

58

146898

41

7

110056/B

45

7

111050/11

403

8

111152/A

109 A4

113023/B

345

31

140024/B

59

3

146216

239

59

146902

41

7

110056/B

141

20

111051/11

105

5

111155/A

151

12

113027/D

295

15

140027/3

55

9

146217

237

40

146910

17

1

110081/B

81

20

111053/3

111

30

111159/B

109

15

113030/5

295

18

140029/6

95

10

146218

237

39

146910

69

A1

110090/B

67

4

111054/3

111

28

111161/1

107

30

113049/2

101

5

140032/8

95

14

146219

237

38

146914

379

20

110091/B

67

5

111054/3

115

8

111165/18

105

16

113049/2

115

3

140040/G

97

22

146220

239

60

146915

379

18

110109/B

249

11

111069/9

105

17

111167/B

105

14

113049/2

293

5

140041/14

95

20

146221

237

41

146917

383

10

110116/B

225

13

111070/7

107

20

111171/5

111

34

113072/A

115

3

140042/C

97

23

146222

237

42

146946

19

14

110142/6

233

3

111072/B

111

24

111185/4

153

28

113072/A

293

5

140043/A

97

21

146223

239

57

146947

19

14

110163/B

311

8

111073/D

105

8

111194/1

105

9

113072/A

295

16

140044/A

97

23

146224

239

53

147054

155

2

110201/B

141

17

111074/7

105

6

111265/D

243

6

113089/C

295

20

140046/C

97

28

146225

239

52

147058

155

1

110202/3

53

7

111075/9

105

7

111334/6

139

7

124168/7

227

28

140049/B

97

26

146226

237

49

147108

149

2

110202/3

53

7

111076/2

105

10

111375/A

293

1

124169/9

227

30

140056/3

51

33

146228

239

56

147247

357

25

110202/3

119

11

111077/3

105

11

111375/A

403

6

124334/3

247

1

140056/3

85

5

146229

239

55

147248

355

3

110202/3

119

11

111078/9

105

12

111686/A

271

5

124342/A

235

19

140056/3

245

10

146231

237

50

147250

355

9

110221/12

141

21

111083/17

107

27

111760/3

105

15

124539/1

275

38

140061/C

47

17

146237

237

47

150013

101

6

110253/A

109

11

111084/14

105

3

111859C

39

7

124539/1

283

4

140062/B

47

18

146238

237

48

151910

157

8

110255/6

115

9

111085/7

105

2

111863/C

49

28

124539/1

315

39

140064/B

47

15

146334

217

6

153402

299

38

110256/4

117

27

111092/C

111

23

111864/B

49

24

124539/1

377

4

140079/5

51

34

146335

217

7

170122

235

18

110262/1

107

22

111093/4

111

22

111865/3

45

3

124559/3

367

16

140079/5

77

9

146336

217

9

170187

383

23

110263/10

109

17

111094/C

107

26

111866/B

139

9

140001/C

79

13

140079/5

139

11

146337

217

10

170211

275

40

110263/10

403

9

111098/2

107

25

111888/A

139

5

140003/A

79

15

140079/5

273

15

146348

381

5

170280

211

24

110283/B

287

2

111102/6

109

16

111901/A

181

8

140004/8

79

14

140080/2

51

29

146375

269

14

170358

337

10

110287/8

289

9

111102/6

115

5

111901/A

193

17

140005/B

79

17

140080/2

83

32

146418

349

4

170359

207

5

110292/C

249

6

111105/4

117

25

112024/B

115 A1

140006/B

81

19

140080/2

129

4

146428

93

5

170374

269

10

110293/2

249

5

111109/B

109 A1

112027/B

111

33

140008/3

77

4

140080/2

197

3

146429

93

7

170392

335

6

110298/2

295

8

111113/B

109

112078/B

89

11

140011/4

63

22

140080/2

273

23

146451

349

4

170447

377

2

110320/3

81

29

111114/1

109 A2

112078/B

145

14

140012/5

61

12

140080/2

275

44

146479

187

13

170504

209

14

110334/D

247

3

111120/2

109

12

112078/B

147

14

140013/B

61

16

140080/2

223

7

146586

209

16

170516

403

8

110353/4

311

11

111134/1

151

4

112095/B

167

48

140015/B

59

2

140090/1

85

6

5

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

413

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

140090/1

363

6

140278/A

139

12

140374/B

253

2

141133/A

249

10

142620/A

71

9

143484/B

185

3

144219/1

233

3

140097/3

81

24

140297/C

159

2

140376/2

255

35

141161/C

215

5

142800/B

281

20

143496/A

93

6

144220/3

199

14

140098/1

81

25

140302/3

55

12

140376/2

289

10

141162/C

215

6

142856/C

255

15

143496/A

99

44

144274/1

289

23

140099/A

81

23

140302/3

119

9

140378/C

253

5

141162/C

375

23

142858/2

253

12

143496/A

187

8

144286/A

139

8

140100/A

81

27

140302/3

263

23

140466/B

269

6

141233/B

317

3

142867/3

233

3

143496/A

269

3

144287/A

139

13

140100/A

95

14

140302/3

295

13

140558/B

223

11

141246/C

141

23

142894/3

243

8

143497/B

183

17

144288/1

61

17

140101/B

81

28

140302/3

311

12

140567/5

87

9

141417/A

233

13

142894/3

275

42

143540/B

329

10

144331/2

367

26

140103/C

81

30

140302/3

341

16

140568/3

87

8

141460/A

211

30

142900/B

27

24

143548/A

191

5

144352/B

349

5

140113/C

89

4

140302/3

343

28

140569/C

87

12

141462/3

103

21

142900/B

253 A4

143548/A

329

11

144353/B

205

4

140114/C

89

3

140311/B

157

9

140573/B

53

6

141462/3

329

14

143038/C

255

18

143693/A

317

5

144354/B

211

31

140118/6

63

21

140316/4

61

11

140573/B

187

6

141515/A

167

45

143038/C

289

25

143745/2

115

16

144357/E

377 A1

140119/F

89

2

140317/1

157

4

140599/B

89

5

141625/3

157

2

143040/C

289

24

143766/B

155

2

144360/C

359

4

140120/1

89

6

140318/B

157

3

140751/5

151

5

141649/A

355

8

143042/B

287

3

143777/3

371

44

144372/E

353 A2

140121/C

89

7

140321/4

153

20

140752/B

151

11

141654/1

273

13

143078/1

111

29

143818/1

225

17

144386/A

285

19

140124/3

57

29

140322/A

153

27

140755/6

109

2

141666/A

55

15

143079/B

337

14

143825/1

225

19

144432/1

61

7

140133/C

87

10

140327/D

107

23

140776/C

47

16

141721/3

155

1

143132/C

337

11

143843/C

53

4

144434/4

59

6

140134/C

87

11

140330/6

115

6

140799/C

61

10

141722/A

157

6

143133/B

337

13

143843/C

323

10

144449/4

79

11

140160/3

101

1

140331/A

111

36

140867/8

81

26

141829/A

183

13

143133/B

351

13

143843/C

329

9

144452/A

89

2

140165/18

89

9

140331/A

129

12

140872/B

229

44

141829/A

193

19

143144/2

169

55

143843/C

339

5

144456/C

151

6

140166/C

89

10

140332/B

111

35

140936/1

81

31

141988/6

101

15

143144/2

171

2

143843/C

357

19

144458/3

151

17

140167/C

53

5

140332/B

129

11

140938/3

141

22

142121/A

101

14

143144/2

177

40

143898/A

233

11

144459/B

151

15

140168/1

81

32

140333/B

111

38

141061/1

103

20

142175/3

249

13

143180/C

267

31

143899/2

233

3

144460/1

151

16

140185/B

233

9

140333/B

129

10

141101E

283 A1

142201/A

79

15

143199/B

117

22

143906/B

225

26

144460/1

151

16

140189/3

225

14

140334/A

105

13

141105/C

285

8

142202/A

79

14

143199/B

135

22

143907/B

159

1

144460/1

151

16

140191/2

107

24

140335/C

107

19

141108/A

289

21

142239/C

233

12

143275/B

313

25

144008/D

295

10

144461/1

151

14

140191/2

141

15

140346/3

149

2

141109/1

249

8

142239/C

253

6

143285/2

77

7

144096/B

317

6

144463/A

153

18

140191/2

243

5

140349/1

153

22

141109/1

283

6

142257/B

113

42

143303/C

297

26

144123/A

199

10

144468/B

235

20

140193/B

225

25

140355/B

251

28

141113/1

285

17

142257/B

129

15

143312/A

213

1

144135/1

163 A1

144471/A

285

14

140196/D

225

22

140369/1

109

14

141115/C

285

16

142476/B

101

13

143322/B

213

1

144141/7

61

20

144490/2

61

7

140202/B

225

20

140369/1

289

19

141119/C

283

3

142504/2

271

1

143323/A

83

40

144143/2

61

18

144494/6

79

10

140206/5

225

15

140372/B

255

25

141121/B

283

2

142532/B

245

11

143323/A

215

4

144144/1

61

19

144495/3

151

4

140206/5

295

12

140372/B

291

28

141130/B

289

12

142619/A

71

10

143475/2

403

7

144164/1

65

2

144498/3

79

11

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

414

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

144499/2

81

18

144846/A

47

12

145108/B

53

2

145339/A

303

21

145464/1

159

1

145833/A

159

5

145936/A

93

5

144524/C

107

32

144846/A

57

27

145109/C

71

4

145346/A

107

31

145484/A

297

31

145834/A

161

7

145937/A

93

7

144524/C

303

24

144846/A

111

32

145112/A

81

21

145346/A

303

23

145485/A

297

31

145834/A

161

15

145938/A

141

18

144526/A

71

10

144846/A

235

30

145116/A

49

27

145351/B

41

8

145486/A

317

5

145843/A

57

25

145939/A

141

18

144528/A

71

9

144850/B

59

1

145117/A

49

25

145357/A

107

28

145510/A

365

3

145844/A

47

16

145940/B

231

1

144570/D

255

26

144850/B

59

5

145118/A

49

26

145357/A

303

22

145510/A

369

38

145851/A

265

27

145941/B

233

2

144570/D

289

23

144863/A

243

5

145119/B

55

13

145368/A

265

26

145522/A

207

8

145856/B

341

18

145946/A

59

A1

144571/B

247

2

144864/G

159

1

145120/B

51

36

145369/A

265

26

145540/A

299

37

145857/A

341

17

145956/A

103

24

144581/F

223

5

144883/B

269

1

145135/B

279 A2

145373/A

381

7

145541/A

299

36

145858/A

339

6

145957/A

137

1

144582/E

223

4

144886/C

299

35

145148/C

111

20

145374/A

383

8

145543/B

311

9

145859/A

279

3

145959/A

145

2

144583/F

223

2

144915/A

159

4

145156/A

303

13

145375/A

365

1

145553/B

285

18

145860/A

267

29

145959/A

145

5

144600/A

55

16

144917/4

159

1

145157/B

135

24

145377/A

365

3

145554/A

343

25

145861/A

315

53

145959/A

147

2

144600/A

77

8

144920/A

135

17

145161/A

385 A1

145377/A

365

5

145556/A

301

2

145863/A

223

10

145959/A

147

5

144600/A

81

22

144920/A

161

6

145164/A

161

7

145406/A

107

29

145575/B

269

2

145864/A

345

30

145964/A

159

1

144600/A

95

17

144921/B

159

3

145165/B

161

8

145406/A

303

21

145578/B

347

2

145865/A

297

23

145976/B

149 A7

144615/B

95

12

144922/B

159

5

145166/2

137

1

145407/A

107

29

145580/A

245

15

145865/A

303

9

145977/A

151

17

144621/A

137

2

144943/B

47

13

145184/B

139

6

145407/A

303

21

145585/A

253

1

145866/A

51

33

145978/A

151

7

144636/A

93

6

144944/A

45

11

145186/C

317

7

145408/D

213

3

145593/A

255

19

145866/A

71

5

145980/D

215

7

144636/A

123

36

144981/B

111

21

145228/9

213

3

145413/D

317

6

145677/B

401 A3

145869/A

265

27

145980/D

361

10

144636/A

135

21

144983/A

109

19

145234/A

111

31

145417/B

341

14

145680/E

317

6

145870/A

265

26

145981/C

353 A1

144636/A

171

12

145020/C

93

3

145235/A

111

27

145422/A

205

2

145681/A

161

5

145871/A

341

16

145984/A

79

11

144636/A

177

42

145025/C

93

8

145237/1

117

32

145430/B

61

13

145713/B

213

1

145873/A

345

30

145996/A

205

1

144636/A

269

5

145037/A

71

12

145238/1

111

28

145434/A

197 A1

145718/B

347

2

145874/A

49

21

146025/B

185

1

61

144696/3

20

145037/A

73

12

145242/1

115

11

145435/A

199

14

145735/A

253

7

145882/A

245

15

146029/A

153

19

144732/A

163 A1

145047/B

91

1

145245/1

115

12

145438/B

157

9

145754/B

253

3

145882/A

311

7

146030/C

55

17

144752/D

139

3

145074/A

77

2

145247/1

115

13

145439/A

375

22

145756/A

253

1

145883/A

245

16

146031/A

55

16

144766/A

319

18

145075/A

77

3

145248/A

117

29

145446/A

223

1

145780/B

149

1

145885/B

297

26

146032/A

225

16

144766/A

319

18

145089/B

289

18

145249/A

117

28

145448/B

181

1

145782/A

213

3

145885/B

317

8

146034/A

317

5

144773/A

77

2

145103/A

51

35

145250/B

117

26

145455/B

185

2

145787/C

199

14

145885/B

341

14

146040/A

79

18

144774/A

77

3

145105/A

53

1

145251/D

115

10

145456/A

181

2

145793/A

263

11

145889/A

293

2

146041/A

79

11

144836/E

77

10

145106/B

81

20

145298/B

213

2

145459/A

335 A1

145794/A

263

16

145901/A

311

17

146042/A

261

6

144845/A

111

26

145107/A

81

20

145339/A

107

29

145463/A

137

145832/A

161

8

145912/A

373

5

146042/A

263

19

1

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

415

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

146043/A

323

22

146175/A

255

21

146333/A

57

30

146528/A

183

17

146714/A

129

14

146849/A

167

44

147059/C

155 A1

146044/A

207

7

146181/A

75

A1

146333/A

189

23

146529/A

185

1

146744/A

75

A1

146850/A

105

4

147076/A

239

69

146045/A

207

5

146182/A

75

A1

146345/A

153

19

146533/B

203 A1

146745/B

75

1

146853/A

201

21

147088/A

239

70

146046/A

201

21

146184/A

75

A1

146347/B

281

18

146534/A

359

1

146748/A

187

11

146854/B

137

2

147097/B

365

3

146058/A

297

26

146197/C

203

1

146351/B

121

33

146535/A

359

4

146754/A

265

26

146855/A

145

6

147098/C

365

3

146059/A

297

31

146197/C

209

18

146352/B

299

33

146543/A

297

22

146756/A

181

1

146855/A

147

6

147099/A

375

25

146066/C

381

3

146198/B

221 A1

146357/A

59

A1

146543/A

303

11

146768/B

205

3

146858/A

45

9

147107/B

213

2

146067/C

381

1

146199/A

217 A1

146362/B

237

34

146545/B

69

2

146769/B

203 A1

146862/A

229

42

147131/A

347

2

146069/A

203

1

146242/C

369

28

146363/B

237

34

146546/A

137

2

146771/C

377 A1

146875/A

203

1

147135/A

301

8

146070/A

205

2

146243/C

277

51

146383/B

143

27

146552/A

87

7

146772/C

381

3

146882/A

53

6

147150/B

289

20

146071/A

373

3

146243/C

339

4

146399/A

335

1

146593/A

146073/A

201

29

146244/C

337

19

146402/A

337

12

146609/A

47

146080/C

203 A1

146248/A

213

2

146406/A

337

11

146610/A

146085/A

365

146250/A

325

29

146413/A

59

A1

146623/B

146095/A

203 A1

146256/A

285

9

146421/A

79

16

146097/A

293

1

146261/A

45

6

146431/A

253

146098/A

293

2

146274/A

185

1

146431/A

253

146125/A

359

1

146275/B

57

23

146434/A

291

146134/C

351

19

146276/B

185

2

146435/A

146143/B

311

14

146277/A

103

22

146438/D

146151/E

317

6

146280/A

213

3

146438/D

146152/A

261

6

146291/A

185

1

146450/B

146153/A

323

22

146292/A

189

21

146450/B

146154/A

323

22

146293/A

187

12

146155/A

323

22

146295/A

189

27

146156/C

381

4

146305/E

245

11

146162/A

201

20

146313/C

235

32

146167/F

237

33

146318/A

183

146168/B

373

3

146318/A

187

146171/B

143

26

146320/C

146172/C

185

4

146321/C

293 A1

146173/C

369

29

146329/A

385 A2

1

203 A1

146773/C

381

1

146883/C

365

1

147151/A

287

3

14

146774/C

381

4

146903/A

41

7

147177/A

205

3

225

18

146775/C

381

2

146907/A

41

8

147195/A

201

26

91

A1

146778/B

347

1

146919/A

91

1

147220/B

199

10

146640/A

115

14

146779/B

353 A1

146920/A

347

2

147236/A

21

10

14

146641/A

297

22

146780/C

377 A3

146926/A

347

2

147236/A

65

2

14

146641/A

303

11

146781/B

363

12

146927/A

53

6

147255/A

349

2

26

146642/A

117

24

146786/A

39

7

146934/A

267

37

147256/A

349

2

365

2

146642/A

135

24

146797/A

245

14

146950/A

285

11

147258/A

349

2

57

23

146660/A

95

15

146825/C

365

1

146951/A

285

12

147261/A

351

9

57

28

146660/A

97

27

146826/C

365

1

146995/A

187

17

147262/A

349

8

109

18

146661/A

95

17

146827/B

365

1

146996/A

359

1

147263/A

351

10

129

17

146662/C

95

16

146833/A

353

2

146998/A

261

6

147264/A

351

9

146459/A

57

25

146680/A

79

12

146835/A

353

3

146999/A

325

28

147265/A

349

8

146477/A

53

6

146682/A

85

2

146836/A

355

9

147000/A

331

23

147266/A

351

10

146478/A

53

6

146683/A

85

1

146838/A

353

2

147007/B

185

2

147270/A

211

23

146481/B

109

1

146694/A

79

10

146843/B

69

3

147022/A

269

2

147271/A

211

23

12

146499/A

285

8

146695/A

79

10

146844/A

139

4

147025/A

57

24

147278/A

237

33

13

146501/B

347

2

146705/B

233

2

146845/B

55

14

147039/A

189

26

147283/D

247 A1

293 A2

146503/A

85

4

146706/B

231

1

146846/A

93

2

147053/C

155 A1

147284/D

283 A1

146504/A

85

3

146707/B

231

2

146847/A

97

27

147055/A

155

147285/D

247 A1

146524/C

181

1

146708/B

231

1

146848/A

101

3

147056/C

155 A1

147288/D

283 A1

1

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

416

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

147293/A

361

13

147546/A

365

1

170180/2

121

33

500241

21

10

500845

175

16

510864

173

10

550027

121

21

147294/A

349

5

147548/B

369

30

170242/A

313

20

500241

65

2

500846

175

19

510865

175

15

550028

121

22

147295/B

137

1

147551/A

359

4

170242/A

323

11

500264

41

7

500847

175

20

510867

177

32

550031

135

19

147345/A

219

17

147559/A

201

28

170277/A

205

4

500355

87

19

500848

173

5

521083

311

17

550037

129

7

147349/A

349

3

147560/A

225

23

170346/B

225

27

500355

171

11

500849

177

34

521110

277

54

550044

129

4

147363/A

205

1

147561/A

225

21

170352/1

279

10

500355

177

41

500853

175

26

521125

195

9

550071

131

23

147364/A

205

2

147588/B

255

22

170357/B

313

36

500355

201

23

500854

173

2

521127

273

21

550087

119

6

147371/A

265

26

147589/B

255

23

170357/B

315

48

500414

93

2

500855

177

31

521154

233

2

550087

129

18

147372/B

265

26

147601/A

231

2

170372/B

269

11

500458

323

24

500856

177

30

521155

231

1

550095

119

3

147382/A

367

16

147604/A

231

1

170398/A

215

7

500505

57

22

500857

177

29

521157

271

4

550095

133

13

147385/A

371

45

147616/A

187

10

170398/A

363

16

500584

355

9

500860

177

28

521206

363

8

550095

157

17

147385/A

371

45

147617/A

181

6

170413/E

155 A1

500632

99

38

500861

175

14

521207

363

1

550095

161

12

147390/B

339

1

147652/B

219

18

170557/B

213

3

500632

145

1

500862

177

37

521208

363

10

550097

135

16

147391/B

293 A2

147652/B

251

22

170565/A

203

1

500632

147

1

500863

175

18

521209

363

11

550104

119

3

147392/B

293 A1

147669/A

349

5

210502

405

1

500699

171

3

500864

173

10

521210

363

7

550108

121

14

147394/A

369

28

147701/A

143

27

210776

211

31

500719

183

15

500865

175

15

521219

381

6

550111

119

12

147416/B

137

1

147770/D

359

4

210793

405

11

500719

193

18

500866

177

32

521237

195 A1

550112

121

28

147451/B

347

2

147772/A

353 A1

210605/B

405 3A

500821

177

43

500867

177

33

521283

19

14

550123

121

34

147475/A

203 A1

147774/A

353 A1

210739/C

405

500827

345

30

500868

179

50

521284

19

14

550135

121

16

147487/B

341

11

147787/B

147

11

210740/4

405 5A

500831

173

3

500869

177

36

521304

19

14

550137

123

41

147488/B

345

31

147788/A

253

7

320038

401

12

500832

175

11

500870

177

35

540058

209

11

550138

133

2

147491/A

355

15

147849/A

317

9

320050

401

13

500833

173

4

500871

175

27

540068

229

45

550139

121

30

147501/A

201

18

147873/A

147 A1

320051

401

13

500834

175

13

500872

179

52

540074

261

6

550140

121

32

147502/A

189

24

150209/2

109

13

320730

401

13

500835

175

12

500874

175

25

540078

201

27

550141

125

10

147503/A

189

21

150254/B

225

12

390083

37

1

500836

173

6

500913

157

5

540078

275

39

550145

123

42

147504/A

189

25

150324/A

249

9

390084

37

2

500837

173

7

502071

367

15

540078

313

34

550199

131

32

147505/B

375

25

150324/A

283

7

408055

97

37

500838

173

9

510640

73

16

540082

315

51

550524

129

9

147507/A

249

10

170121/B

235

17

419001

33

15

500839

173

8

510821

169

53

550024

125

5

550524

149

3

147507/A

283

1

170157/B

377 A1

419001

271 A1

500841

175

22

510821

177

43

550025

129

9

550524

157

5

147527/A

351

14

170177/3

105

1

500108

185

2

500842

175

24

510832

175

11

550025

149

3

560013

373

6

147529/A

185

1

170178/B

107

18

500127

53

5

500843

175

21

510833

173

4

550026

129

8

560019

139

8

147545/A

365

1

170180/2

107

33

500127

185

5

500844

175

17

510861

175

14

550026

149

2

560023

373

9

4

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

417

Page Key No. No.

Part No.

Page Key No. No.

560025

73

15

560587

221

3

597068

17

4

597121

560070

351

10

560588

221

4

597069

17

5

597121

560114

207

4

560589

221

5

597069

89

A2

597122

560115

207

5

560590

221

6

597070

19

13

597122

560115

207

5

560591

221

8

597072

19

17

597127

33

560140

365

3

560592

221

9

597072

69

A2

597127

560147

205

1

560593

221

10

597073

19

12

597128

560506

251

25

560594

221

12

597075

19

15

560512

221 A2

560595

221

13

597097

29

8

560513

217 A1

560597

221

15

597097

560526

247 A1

560609

217

12

597104

560534

217

14

560632

211

22

597104

560540

217 A2

560633

211

34

597105

25

12

597132

560541

217 A2

560660

41

7

597107

17

1

597132

560542

217 A1

570936

173

2

597107

69

A1

597132

560544

241

1

570943

173

3

597111

25

3

560558

205

1

580582

357

24

597111

560567

33

8

580584

355

9

597112

560567

217

1

597035

25

6

597113

560568

217

2

597035

560569

207

5

597036

560569

217

8

597036

560570

217

8

597050

560572

217

4

597050

560573

217

5

597051

560577

217

9

597064

17

9

597117

560579

217

11

597065

17

10

597117

560581

217

13

597065

75

A7

597118

560583

221

11

597066

17

2

597118

560584

221

7

597066

91

A2

597119

560585

221

1

597067

17

3

597119

560586

221

2

597067

85

A1

597120

247 A7 25

7

283 A5 21

4

597113 597114 597114

241 A1 29

8

241 A1

293 A6

149 A3

597116

149 A1

597116

119

A1

597328

371

47

597243

33

5

597328

33

21

597243

597128

369

36

597247

597129

33

23

597247

407 A2

597338

597129

369

37

597248

271

4

597338

7

149 A6 25

597372 597374 597374

11

597375

301 A4

597375

25

11

597382

301 A3

597382

597251

25

1

597339

23

10

597383

597257

29

9

597340

35

4

597383

33

24

597257

337

15

597258

369

31

597258

597156

25

11

597259

21

597158

29

2

597260

31

597272

21

597162 597163 597163

597164 597176

29

3

597176 597184

16

597184

381 A2

597203

12

21

597372

20

16

31

5

597363

46

A4

223 A4

597337

21

149 A5

597363

33

45

6

7

2

371

19

29

33

597337

21

149 A1

Part No.

597130

597164

31

407 A1

Page Key No. No.

597130

12

203 A2

597326

597241

597162

31

25

597326

22

1

597115

2

597327

307 A1

597237

35

203 A3

597327

29

6

9

597207

11

597158

21

29

597207

Part No.

301 A2

1

149 A10

2

Page Key No. No.

597237

25

213 A1

25

293 A3

Part No.

597203 597204 597204

213 A1 25

307 A1 31

597340

3

293 A6 29

2

213 A1 29

3

203 A2 21

4

149 A8 35

9

257 A2

597342

31

11

597385

20

597343

31

11

597385

21

597345

31

11

597387

23

1

19

597346

35

5

597387

75

A4

597388

23

2

597388

75

A5

597346

407 A3

597348

33

25

597384

173 A1

597273

3

11

597272 597273

29

203 A2

31

597272

8

8

597341

11

29

597384

35

223 A5

20

301 A3

241 A1

231 A5

Page Key No. No.

14

597348

247 A6

33

597349

13

597275

35

3

597349

241 A2

231 A4 35

6

231 A3

333 A1 29

2

213 A1

597389

23

11

15

597389

85

A4

381 A1

597391

35

11

25

597275

301

3

597350

27

17

597393

21

9

22

597277

23

9

597352

27

17

597399

19

17

385 A4

597277

69

A3

597353

27

17

597399

69

A2

597278

21

22

597354

35

7

597400

23

12

597278

173 A2

597354

597400

45

A1

597302

399

17

597356

21

23

597401

23

12

597322

399

14

597356

91

A3

597401

45

A2

21

1

597357

21

24

597402

23

13

597357

91

A4

597402

31

35

1

317 A1 29

4

231 A2 29

5

223 A2

597325 597325

149 A2

279 A1

149 A11

21-10 PART NUMBER INDEX Part No. 597403 597403 597404 597404 597405 597405

Page Key No. No. 23

Part No.

Page Key No. No.

Part No.

418

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

14

500190/B

57

26

500352/A

79

16

500612/A

97

36

500824/A

179

44

502009/A

159

2

510194/B

185

2

149 A9

500206/A

67

4

500356/A

83

35

500613/A

95

10

500825/B

215

9

502010/B

159

1

510206/B

67

4

15

500207/A

67

5

500357/C

83

36

500614/B

93

8

500828/A

345

32

502013/B

157

14

510229/C

59

A1

381 A1

500210/A

63

26

500402/F

47

18

500616/A

95

11

500829/A

269

9

502015/A

157

15

510240/A

23

8

17

500616/A

97

30

500886/A

407

1

502017/A

157

13

510240/A

65

1

25

17

10

500214F

63

28

500404/D

47

75

A3

500215/D

63

29

500408/B

71

8

500617/A

95

13

500904/A

369

43

502018/B

161

13

510241/A

21

10

597407

105 A2

500216/B

63

25

500426/E

73

20

500618/C

95

16

500905/C

369

42

502019/A

161

14

510241/A

65

2

597434

137 A1

500217/A

61

12

500427/E

73

19

500619/A

95

15

500910/A

375

22

502022/B

59

A1

510251/B

93

2

597439

17

3

500229/A

59

A1

500428/E

89

4

500621/A

95

9

500915/C

375

24

502024/A

367

13

510252/B

73

17

597439

85

A1

500240/A

23

7

500429/E

89

3

500622/B

99

43

500916/B

157

5

502025/B

137

1

510253/B

55

14

598769

277

49

500240/A

65

1

500430/A

55

14

500624/B

71

11

500919/C

139

7

502026/B

375

26

510254/B

87

7

53

1

500292/A

75

A1

500430/A

197

7

500625/B

73

12

500923/B

157

4

502027/A

371

45

510271/B

347

2

500110/E

57

28

500303/2

77

3

500440/C

47

14

500628/A

73

21

500953/I

155

1

502028/A

137

1

510301/A

77

1

500110/E

189

22

500304/B

77

10

500441/B

47

15

500631/A

51

36

500958/A

75

A1

502029/A

137

1

510302/A

77

2

500111/B

71

4

500307/B

79

17

500442/C

51

38

500635/A

97

31

500959/E

155

2

502031/B

131

25

510303/A

77

3

500115/E

69

1

500308/E

73

18

500443/A

47

14

500637/B

95

14

500960/D

155 A1

502033/C

137

1

510324/A

81

18

500116/A

73

13

500309/B

83

39

500449/A

47

14

500711/A

169

55

500961/A

141

23

502039/B

365

3

510325/A

79

11

500119/A

73

17

500313/D

87

17

500500/F

55

19

500711/A

171

2

500963/C

139

13

502041/A

59

A1

510331/A

73

18

500123/A

73

14

500314/D

87

18

500501/C

49

19

500711/A

177

40

500965/A

157

5

502042/A

63

28

510628/A

73

21

500124/A

49

24

500318/A

87

7

500502/B

49

20

500711/A

183

12

500967/A

157

12

502045/B

365

3

510639/A

71

11

500125/B

49

28

500322/A

79

12

500503/B

57

21

500712/A

183

14

500969/C

157

9

502046/A

155 A1

510700/C

173

1

500126/B

53

5

500324/A

79

18

500506/B

83

40

500712/A

193

20

500973/A

375

24

502050/B

61

13

510700/D

173

1

500126/B

185

5

500325/A

79

11

500506/B

215

4

500712/A

195

12

500974/B

369

40

502052/A

59

A1

510804/A

197

7

500128/B

53

5

500326/B

87

16

500507/A

55

20

500750/B

183

13

500975/A

369

39

502055/A

61

13

510807/E

199

10

500128/B

185

3

500330/A

87

7

500512/B

91

A1

500750/B

193

19

502001/A

63

28

502060/A

159

2

510904/A

369

43

500133/A

99

45

500331/A

73

18

500600/F

97

32

500802/A

197

8

502002/A

145

17

502070/A

61

11

510958/A

75

A1

500143/A

43

8

500332/B

73

17

500601/A

99

39

500804/A

197

7

502002/A

147

17

502070/A

157

16

521004/F

347

1

500158/A

91

A1

500333/A

55

14

500602/A

99

40

500809/C

225

24

502003/A

145

16

502075/B

159

1

521010/C

83

40

500159/A

91

1

500334/A

197

7

500604/A

99

41

500820/B

173

1

502003/A

147

16

510186/E

83

37

521010/C

215

4

500160/A

57

26

500335/A

55

19

500605/A

97

34

500823/B

179

47

502004/B

159

2

510187/B

187

10

521023/B

207

5

500166/A

87

15

500339/A

83

34

500606/3

97

35

500823/B

195

11

502006/A

157

3

510190/C

187

17

521060/D

315

40

500167/A

87

9

500347/A

79

13

500608/A

97

33

500824/A

171

14

502007/A

157

4

510191/D

187

11

521063/C

315

45

500104/D

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

419

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

521065/1

235

22

521129/B

195

2

521250/D

363 A2

540123/A

181

1

550078/A

125

9

550132/C

305

26

550507/A

115

14

521066/B

321

2

521130/C

293

1

521251/A

203 A1

550003/D

129

2

550080/C

131

29

550133/A

121

15

550507/A

119

1

521066/B

327

2

521131/B

227

32

521258/A

75

A1

550005/F

125

16

550081/C

125

12

550144/E

121

31

550512/A

133 A1

521067/B

229

43

521132/B

227

33

521259/A

77

1

550007/C

125

22

550082/C

125

20

550154/B

45

9

550518/A

215

3

521072/C

273

24

521133/B

227

37

521261/B

199

10

550008/B

125

1

550083/B

125

21

550178/D

125

18

550520/A

213

3

521078/B

299

33

521134/A

227

36

521262/A

177

43

550009/B

127

23

550085/C

119

5

550186/F

133

12

550521/C

125

2

521084/I

197

1

521136/C

119

2

521264/A

209

10

550010/G

125

4

550086/A

119

7

550190/C

139

4

550522/A

153

25

521085/B

273

25

521137/C

199

10

521265/A

209

11

550011/C

125

15

550089/E

121

27

550194/C

135

18

550523/B

133

8

521086/A

275

46

521140/B

381

4

521269/A

203 A1

550012/G

125

6

550090/C

125

11

550197/A

131

30

550661/A

141

25

521087/E

333

6

521141/B

381

2

521271/A

203 A1

550013/C

125

7

550091/C

125

8

550198/A

131

31

560009/B

145

15

521088/B

333

5

521142/A

331

21

521272/B

213

1

550017/A

121

18

550094/B

129

3

550200F

119 A2

560009/B

147

15

521089/B

333

7

521149/A

357

18

521273/A

215

4

550018/A

121

17

550094/B

133

11

550211/B

215

3

560010/B

145

12

521090/C

335

6

521152/A

205

1

521274/A

227

34

550023/E

125

3

550094/B

145

3

550222/A

121

29

560014/B

145

7

521091/E

195

1

521158/A

205

2

521279/A

301

7

550029/C

121

20

550094/B

147

3

550224/A

131

28

560014/B

147

7

521092/D

195

5

521159/A

269

2

521280/A

303

19

550030/C

125

13

550102/A

121

24

550227/A

151

17

560015/A

141

24

521093/D

195

4

521161/B

185

2

540003/A

359

4

550030/C

145

10

550102/A

141

25

550228/A

153

18

560015/B

145

4

521095/A

315

47

521162/B

227

35

540004/A

359

1

550030/C

147

10

550102/A

161

10

550230/A

151

14

560015/B

147

4

521098/A

199

10

521166/A

295

10

540011/A

241

1

550032/A

129

13

550109/A

133

1

550232/B

133

14

560016/A

145

8

521100/A

385 A3

521172/A

195

3

540023/D

245

17

550040/B

125

14

550110/B

133

14

550233/B

133

1

560016/A

147

8

521107/C

271

5

521173/1

397

10

540024/D

245

17

550042/B

129

1

550116/A

139

5

550234/B

139

4

560027/A

49

21

521108/C

333

1

521178/A

179

45

540029/B

403

13

550051/B

133

3

550119/B

125

17

550235/D

133

12

560027/A

49

28

521109/E

333

8

521185/A

207

7

540030/A

237

33

550055/G

153

25

550124/G

119

8

550239/A

119

13

560031/A

335

6

521112/B

321

3

521186/A

207

8

540069/B

213

1

550061/B

121

23

550125/C

121

19

550242/A

45

9

560034/D

347

2

521112/B

327

3

521200/A

179

46

540070/A

213

3

550061/B

161

11

550126/C

123

37

550243/A

139

4

560035/E

349

8

521113/C

271

1

521201/B

209

19

540075/A

299

33

550063/B

131

26

550126/C

305

25

550244/A

133

1

560041/C

43

8

521114/B

297

32

521202/A

211

20

540076/A

349

5

550067/E

131

22

550127/C

123

37

550245/B

133

14

560042/A

145 A1

521115/B

299

34

521204/F

335

6

540084/C

347

2

550068/B

131

21

550127/C

305

25

550251/A

129

16

560058/B

337

11

521116/D

277

47

521235/C

311

17

540097/B

381

7

550069/C

119

13

550128/C

123

37

550251/A

135

27

560062/A

337

10

521116/D

339

4

521238/B

195

1

540098/B

383

8

550070/D

131

24

550130/B

123

40

550252/A

133 A2

560069/B

351

9

521117/B

373

2

521240/C

185

1

540112/A

295

10

550072/B

129

20

550131/A

123

39

550256/A

121

28

560116/A

209

13

521120/B

373

1

521247/A

347

1

540117/A

209

10

550073/A

131

27

550131/A

305

27

550502/B

149 A7

560125/A

83

40

521124/A

325

26

521248/B

347

2

540118/A

209

11

550075/A

125

19

550132/C

123

38

550503/A

149

560125/B

215

4

1

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

420

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

560130/A

349

3

560546/A

251

25

570831/A

173

3

580575/C

353 A1

582657/A

403

10

586008/A

279

4

586029/A

295

7

560131/C

83

40

560555/A

219

17

570832/A

175

11

580580/A

357

31

583884/A

355

14

586008/A

339

7

586029/A

311

18

560131/C

215

4

560564/A

237

35

570833/A

173

4

580581/A

357

29

583890/A

379

19

586009/A

289

14

586029/A

323

8

560132/C

369

28

560600/B

249

14

570836/A

179

51

580582/A

357

26

583891/A

377

5

586010/A

289

15

586029/A

329

8

560156/B

53

5

560601/B

249

15

570837/A

175

18

580583/A

357

27

583892/A

377

2

586011/A

289

22

586029/A

367

12

560156/B

185

5

560610/A

61

13

570839/A

177

33

580584/A

357

28

583893/A

377

3

586012/A

289

16

586029/A

367

18

560159/A

189

28

560611/D

349

8

570840/A

177

32

580730/A

241

1

583896/A

357

34

586014/A

201

19

586029/A

367

24

560163/A

205

2

560613/D

351

9

570841/A

177

34

580794/A

373

10

586001/A

49

23

586014/A

201

25

586029/A

383

20

560164/A

71

11

560614/A

141

21

570842/A

175

26

580795/A

373

14

586001/A

341

18

586014/A

301

6

586029/A

405 5B

560195/A

207

5

560615/B

137

2

570844/A

179

50

581027/B

367

19

586002/A

245

12

586016/A

317

4

586032/A

51

30

560210/A

337

22

560616/B

145

6

570845/A

175

16

581028/A

351

14

586002/A

313

21

586017/A

317

2

586032/A

71

6

560212/A

33

19

560616/B

147

6

570845/A

179

48

581084/A

187

5

586002/A

351

11

586018/A

265

24

586032/A

71

6

560212/A

335 A2

560618/A

155 A1

570846/A

179

49

581098/A

207

7

586002/A

375

19

586018/A

279

8

586032/A

181

4

560214/B

215

4

560620/B

157

2

570873/A

175

14

582511/A

157

11

586003/A

221

16

586018/A

357

21

586032/A

191

8

560502/E

249

14

560625/A

349

8

570874/A

179

53

582563/A

379

10

586004/A

45

2

586019/A

303

10

586032/A

193

12

560503/1

239

67

560626/C

351

10

570898/A

45

8

582564/A

379

11

586004/A

45

2

586021/A

187

14

586032/A

199

16

560508/1

239

66

560627/A

39

7

570899/A

195

10

582565/A

379

12

586004/A

51

31

586021/A

237

37

586032/A

237

36

560514/A

217

16

560628/A

41

7

570940/A

179

54

582566/A

379

13

586004/A

129

5

586021/A

245

10

586032/A

269

12

560516/A

229

41

560653/A

39

7

572318/A

83

37

582567/A

379

14

586004/A

197

6

586021/A

245

18

586032/A

273

11

560519/E

249

15

560661/A

41

8

572611/A

195

10

582568/A

351

18

586004/A

273

12

586021/A

311

5

586032/A

313

22

560520/E

249

17

561962/C

335

1

580030/A

267

36

582571/A

351

17

586004/A

335

5

586022/A

337

24

586032/A

313

29

560521/B

251

20

570185/B

63

27

580170/E

283 A1

582602/A

373

11

586004/A

343

21

586025/A

357

20

586032/A

315

41

560524/B

247

2

570186/D

63

24

580252/A

207

4

582603/A

373

13

586004/A

383

12

586028/A

287

6

586032/A

315

41

560527D

231

1

570187/B

63

25

580290/A

277

47

582604/A

373

16

586004/A

223

8

586028/A

291

26

586032/A

323

6

560528D

233

2

570193/B

63

23

580306/F

373

7

582605/A

375

18

586005/A

51

31

586029/A

51

33

586032/A

327

6

560530/D

251

23

570230/F

131

28

580310/A

287

4

582606/A

375

17

586005/A

81

20

586029/A

71

5

586032/A

329

13

560532/C

205

3

570423/A

373

9

580313/B

311

17

582607/A

373

15

586005/A

199

9

586029/A

71

7

586032/A

333

4

560534/A

221

14

570463/A

103

19

580396/A

367

25

582641/A

357

32

586005/A

343

21

586029/A

119

4

586032/A

363

4

560535/A

217

15

570596/B

127

23

580404/A

209

19

582642/A

355

16

586005/A

357

23

586029/A

187

9

586032/A

367

10

560535/A

221

15

570732/B

177

28

580407/B

373

4

582643/A

355

17

586005/A

223

8

586029/A

187

14

586032/A

373

8

560539/C

205

3

570821/A

125

6

580431/E

403

11

582647/A

383

25

586006/A

169

56

586029/A

193

11

586032/A

375

27

560545/A

221

16

570823/A

125

4

580447/A

333

2

582652/A

379

16

586008/A

129

8

586029/A

199

17

586033/A

55

11

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

421

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

586033/A

95

18

586038/A

301

5

591534/A

195

6

593165/A

265

29

801059

317

5

801479

303

20

810047

321

1

586033/A

119

10

586038/A

343

20

591560/A

349

5

594545/A

265

29

801062

301

7

801484

181

1

810048

327

1

586033/A

295

14

586038/A

351

12

591578/A

199

15

594601/A

403

12

801065

311

19

801491

181

1

813022

133

15

586033/A

311

13

586038/A

357

22

592238/A

375

25

595008/A

387

19

801066

181

9

801510

55

15

813025

133

12

586033/A

341

15

586038/A

375

20

592286/A

283

4

597194A

105 A1

801066

193

16

801515

323

25

814002

87

9

586035/A

265

25

586040/A

287

5

592596/A

181

2

597320/1

397

8

801075

339

3

801515

329

20

814003

87

8

586035/A

315

50

586042/A

181

5

592613/A

373

12

801002

191

1

801100

227

31

801518

315

42

814010

55

15

586035/A

323

5

586042/A

187

16

592630/A

247

2

801006

225

27

801110

403

4

801543

339

1

814011

99

42

586035/A

327

5

586042/A

201

24

592631/A

247

2

801019

341

12

801111

403

5

801545

339

1

826017

261

8

586036/A

51

29

586042/A

277

53

592930/B

335

6

801020

343

22

801112

403

6

801548

69

1

836011

241

1

586036/A

83

32

586045/A

295

8

593004/A

87

13

801024

317

5

801124

227

40

801556

267

35

836049

241

1

586036/A

129

4

586046/A

311

15

593005/A

243

8

801027

55

10

801127

181

3

801557

267

34

836050

309

2

586036/A

141

14

586047/A

315

44

593010/C

267

30

801031

293

1

801161

329

12

801600

227

40

836088

321

1

586036/A

197

3

586049/A

181

8

593011/C

263

23

801031

403

6

801209

335

1

801604

227

40

836090

327

1

586036/A

197

3

586049/A

293

6

593038/D

251

19

801032

297

28

801216

341

9

804005

283

5

836095

225

27

586036/A

273

14

586049/A

295

19

593049/C

341

18

801033

297

30

801217

341

13

804006

285

10

836110

321

1

586036/A

273

23

586049/A

315

49

593049/C

343

19

801034

297

29

801228

279

1

804007

249

16

836113

325

27

586036/A

275

44

586053/A

269

4

593050/C

279

5

801035

297

27

801256

343

24

804023

227

31

836114

331

22

586036/A

317

12

586053/A

313

30

593050/C

339

8

801036

297

25

801257

343

23

804027

249

16

836116

229

40

586036/A

335

4

586053/A

367

9

593060/C

49

22

801039

287

8

801262

191 A1

804028

251

24

836119

257

1

586036/A

343

29

586054/A

311

14

593060/C

343

19

801040

287

7

801267

181

1

805009

69

1

836126

227

40

586036/A

343

29

586055/A

277

52

593062/C

251

21

801043

243

3

801269

223

6

806005

321

1

836142

257

2

586036/A

223

7

586057/A

275

45

593063/C

249

4

801044

243

6

801275

223

6

806007

241

1

838043

309

3

586037/A

303

14

586061/A

249

17

593074/C

287

3

801045

243

7

801302

323

22

809002

327

1

839002

321

1

586038/A

139

10

586068/A

299

42

593075/C

253

4

801046

241

1

801302

329

15

810002

327

1

839022

325

27

586038/A

169

50

586068/A

363

18

593075/C

287

3

801047

307

1

801315

321

1

810010

327

1

839023

331

22

586038/A

183

10

586070/A

251

18

593076/C

287

2

801048

309

3

801316

327

1

810043

325

25

839027

259

3

586038/A

193

14

586071/A

87

13

593090/C

119

7

801049

307

2

801456

317

1

810043

329

20

842023

403

14

586038/A

197

5

586077/A

295

11

593110/B

279

6

801050

311

19

801459

297

27

810044

323

25

843001

229

40

586038/A

235

27

590273/A

215

7

593113/B

279

7

801051

311

17

801471

339

1

810044

329

20

843003

257

2

586038/A

243

4

590273/A

361

10

593142/B

285

19

801056

341

9

801476

337

21

810045

321

1

843007

327

1

586038/A

245

13

591462/A

223

10

593143/B

289

13

801057

341

13

801479

285

15

810046

327

1

843035

321

1

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

843037

327

1

866031

309

3

888118

843038

309

2

866032

307

1

888118

843053

259

2

867002

317

1

888119

843067

321

1

888038

395

33

888119

843070

325

27

888048

33

1

888121

843071

331

22

888048

843072

229

40

888049

843075

257

1

888049

843089

227

40

888053

843105

257

2

888053

845001

223

9

888080

845002

313

24

888080

845003

315

55

888082

845005

313

24

888082

847029

259

2

888083

847038

327

1

888083

847039

321

1

888084

847040

327

1

888084

849002

321

1

888085

850002

321

1

888085

850004

327

1

888086

850006

229

40

888086

850023

229

40

888096

850055

227

40

888096

850079

257

2

888097

851006

229

40

888097

852004

321

1

888098

855005

241

1

888098

856005

241

1

888099

857005

241

1

888099

866013

225

27

888116

866030

307

1

888116

247 A5 33

2

283 A4 33

2

283 A4 33

15

888317 888317

Page Key No. No. 16

ST-25128-2

389

3

381 A1

ST-25151-4

389

4

25

14

888319

22

ST-25152-3

391

29

247 A8

888319

307 A2

ST-25153-4

389

5

888325

223 A6

ST-25156-4

391

19

25

33

9

27

999991

369

32

ST-25244-4

391

23

801029P

301

4

ST-26199-3

389

1

888182

13

801063P

307

1

75

1

888182

109 A5

801064P

309

3

101

13

888182

129 A1

ST-25098-2

389

9

113

39

16

ST-25099-3

389

10

293 A4

408 A1

ST-25100-3

391

24

293 A5

17

ST-25101-2

389

11

301 A4

401 A1

ST-25102-1

389

12

313

17

ST-25104-2

389

13

317 A1

401 A2

12

888205

203 A4

888205

14

888206

173 A6

888206

15

888224

173 A3

888224

21

35

35

35

ST-25105-2

391

20

317 A2

ST-25106-2

391

26

317 A3

173 A7

ST-25107-2

391

27

16

888235

21

21

ST-25108-3

391

21

888235

65

A1

ST-25109-2

391

28

17

888236

21

12

ST-25110-3

391

22

173 A5

888236

59

A4

ST-25111-4

391

25

13

888248

33

10

ST-25112-4

389

6

221 A3

888301

365 A1

35

35

14

888302

247 A9

888302

33

17

888303

279 A4

888303

16

888304

279 A3

33

888304

11

888305

241 A3

33

888305

26

18

21

173 A4 21

Page Key No. No.

287 A2

888200

21

Part No.

223 A3

888198

21

35

247 A10

Part No.

888122

18

21

Page Key No. No.

888121

283 A6 35

422

ST-25113-4

389

7

21

ST-25114-4

389

8

347 A1

27

ST-25115-2

389

14

21

ST-25116-4

389

15

347 A1

ST-25117-4

391

16

21

ST-25119-2

391

17

347 A1

ST-25120-4

391

18

23

ST-25123-1

389

2

287 A3

ST-25124-2

391

30

27

27

27

Part No.

Page Key No. No.

Part No.

Page Key No. No.

21-10 PART NUMBER INDEX Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

423 Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

Part No.

Page Key No. No.

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

SB - 687

SB - 688

SB - 689

SB - 690

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

Last SB No. 687 had been updated in this parts catalogue

SB NO.

RECEIVED DATE

UPDATED BY

424

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

425

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

426

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

427

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

428

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

429

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

430

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

431

DATE & SIGN OF PARTS INCHARGE

22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE SB NO.

RECEIVED DATE

UPDATED BY

DATE & SIGN OF PARTS INCHARGE

SB NO.

RECEIVED DATE

UPDATED BY

432

DATE & SIGN OF PARTS INCHARGE