Redbook 4.3

April 6, 2018 | Author: Marco Antonio Ibañez | Category: Strength Of Materials, Density, Wear, Young's Modulus, Materials
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Performance Data of Crushing Equipment

Redbook version 4.3 24.09.2007 by Ville Hakala, Finland

Metso Minerals (Tampere) Oy Research and Test Centre

Red Book VHL 24.9.2007

METSO MINERALS RED BOOK Performance Data of Nordberg Crushing Equipment 0. Introduction Metso Minerals Red Book is meant to be used by marketing and service personnel of Metso Minerals, to help them to apply products and to estimate their performance and operation costs in use. The curves published in this file are mainly based on the tests carried out at Metso Minerals (Tampere) test plant and laboratory. The feed material in most of the tests has been clean, middle hard granite rock or gravel with different fractions. Tests have been carried out by crushers working in open circuit. In the crushing tests the feed fraction depends on the crusher. The maximum feed size has normally been near by maximum easily crushable feed size of the crusher. The lower limit of the feed fraction has been equal to close side setting (css) or lower. Only some of the secondary GCone crushers have been tested by zero-based material which is often used in usual crushing work.

Table of Contents Rock Tests and Correlations..................................................................................1 C Jaw Crushers .....................................................................................................2 GP100 and GP100S Cone Crushers .....................................................................3 GP200 and GP200S Cone Crushers .....................................................................4 G-Cone Crushers, 11 Series..................................................................................5 GP300 and GP300S Cone Crushers .....................................................................6 GP500 and GP500S Cone Crushers .....................................................................7 GP550 Cone Crushers...........................................................................................8 NP1213M ...............................................................................................................9 NP1110M .............................................................................................................10 Lokotracks............................................................................................................11

Metso Minerals (Tampere) Oy

C Jaw Setting Limits

VHL 9/26/2007 9:46 AM

This table contains up to date C Series jaw crusher setting limits. If some other document has different information, it is incorrect or old. Minimum close side settings (c.s.s. are valid for Metso Minerals (Tampere) Oy reference material (granite, Wi (Bond) = 15, Shatter = 30, LosA = 20, Crushability = 35) and these values are generally determined by a power limit. The settings are nominal values with new standard jaws. The closed side setting is meant to be shortest distance between the fixed and movable jaws by measuring the setting in accordance with the recommended method for each corresponding set. The maximum feed size is a maximum recommended material size (medium dimension), again also when the crusher is equipped with new jaws. Typically this value is about 80% of the feed opening depth.

Crusher C80 C96 C100 C106 C116 C110 C3054 C125 C140 C145 C160 C200

Min c.s.s. (mm) 40 60 70 70 70 70 70 100 130 125 150 175

Max c.s.s. (mm) 175 180 250 200 166 200 200 250 250 285 285 300

Min o.s.s. (mm) 64 92 102 102 108 106 102 139 172 161 189 225

Max o.s.s. Max power (mm) (kW) 199 75 212 90 282 110 232 110 204 132 236 132 232 160 289 160 292 200 321 200 324 250 350 400

Max feed (mm) Att. 410 460 610 560 582 680 640 760 860 880 960 1200

Last change 1/28/2002 JKM 8/22/2007 VHL 1/28/2002 JKM 8/22/2007 VHL 8/22/2007 VHL 1/28/2002 JKM 8/22/2007 VHL 1/28/2002 JKM 1/28/2002 JKM 1/28/2002 JKM 1/28/2002 JKM 1/28/2002 JKM

Nordberg-Lokomo Oy

JKM 8.8.2005 15:43

GP Cone Setting Limits

This table contains original GP Cone setting limits. If some other document has different information, it is incorrect or old. Minimum close side settings are valid for Nordberg-Lokomo reference material (granite, Wi (Bond) = 15, Shatter = 30, LosA = 20) and the value is determined by the power or pressure limit, which gives higher minimum setting. Maximum close side setting is the nominal value for new liners, when the main shaft is in position 4mm upwards from the lowest position. Manufacturing tolerances cause variation to the maximum setting.

Cavity GP100 EF

GP100 F

GP100 MF

GP100 M

GP100 C

GP100S M

GP100S C

GP200S C

GP200S EC

G411

G811

G1211

G2011

G1811

G2211

G2211LS

GP300 EF

GP300 F

GP300 MF

GP300 M

Stroke (mm) 16 20 25 16 20 25 16 20 25 16 20 25 16 20 25 16 20 25 16 20 25 18 25 32 18 25 32 20 25 30 20 25 30 20 25 30 20 25 30 20 25 30 20 25 30 20 25 30 25 32 40 25 32 40 25 32 40 25 32 40

Min c.s.s. (mm) 5 6 7 5 6 7 7 9 11 10 11 12 13 15 17 20 24 28 24 29 34 24 27 30 26 29 32 5 7 9 7 9 11 14 16 18 15 17 19 15 17 19 18 20 22 20 25 30 6 8 10 8 11 14 13 15 17 15 17 19

Max c.s.s. Max power (mm) (kW) 18 90 16 90 14 90 17 90 15 90 12 90 20 90 18 90 15 90 20 90 18 90 15 90 24 90 22 90 19 90 43 90 41 90 39 90 48 90 46 90 44 90 46 160 43 160 39 160 52 160 49 160 45 160 23 160 21 160 18 160 24 160 21 160 19 160 28 160 26 160 23 160 29 160 27 160 24 160 29 160 27 160 24 160 32 160 30 160 27 160 51 160 49 160 46 160 22 250 19 250 15 250 28 250 25 250 21 250 29 250 26 250 22 250 29 250 26 250 22 250

Max pressure (bar) 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 28 28 28 28 28 28 13 13 13 13 13 13 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 22 22 22 22 22 22 22 22 22 22 22 22

Page 1 of 2

Max feed (mm) 32 32 32 40 40 40 85 85 85 105 105 105 120 120 120 170 170 170 210 210 210 230 230 230 270 270 270 35 35 35 70 70 70 100 100 100 170 170 170 150 150 150 190 190 190 190 190 190 32 32 32 50 50 50 100 100 100 120 120 120

Att.

Not tested Not tested Not tested

Not tested Not tested Not tested

Not tested Not tested Not tested Not tested Not tested Not tested

Last change 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 25.6.1997 KoV 25.6.1997 KoV 25.6.1997 KoV 25.6.1997 KoV 25.6.1997 KoV 25.6.1997 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.11.1996 KoV 7.12.1999 KoV 7.12.1999 KoV 7.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 7.12.1999 KoV 7.12.1999 KoV 7.12.1999 KoV 7.12.1999 KoV 7.12.1999 KoV 7.12.1999 KoV

Nordberg-Lokomo Oy

Cavity GP300 C

GP300 EC

GP300S C

GP300S EC

GP500 EF

GP500 F

GP500 MF

GP500 M

GP500 C

GP500S C

GP500S EC

GP550 EF

GP550 F

GP550 MF

GP550 M

GP550 C

GP550 EC

JKM 8.8.2005 15:43

GP Cone Setting Limits

Stroke (mm)

Min c.s.s. (mm)

Max c.s.s. Max power (mm) (kW)

25 32 40 25 32 40 18 25 32 40 18 25 32 40 25 32 40 25 32 40 25 32 40 25 32 40 25 32 40 18 25 32 18 25 32 25 32 40 25 32 40 25 32 40 25 32 40 25 32 40 25 32 40

18 21 24 22 26 30 25 29 33

37 34 30 41 37 33 47 44 40

28 32 36

53 50 46

8 10 12 11 13 15 12 15 18 16 20 24 18 22 25 40 45 50 50 55 60 10 12 14 11 14 16 12 15 18 16 20 24 18 22 25 22 25 28

27 23 19 30 27 23 32 28 24 42 39 35 47 44 40 77 74 70 82 79 75 27 22 18 35 31 26 38 35 29 41 38 32 43 39 35 46 43 39

Max pressure (bar)

250 250 250 250 250 250 250 250 250 250 250 250 250 250 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 220 280 315 220 280 315 220 280 315 220 280 315 220 280 315 220 280 315

Page 2 of 2

22 22 22 22 22 22 17 17 17 17 17 17 17 17 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 17 17 17 17 17 17 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22

Max feed (mm) Att. 140 140 140 200 200 200 240 240 240 240 320 320 320 320 35 35 35 70 70 70 110 110 110 140 140 140 170 170 170 320 320 320 420 420 420

75 75 75 100 100 100 140 140 140 200 200 200 250 250 250

Not tested Not tested Not tested Not tested Not tested Not tested Not tested Not tested Not tested

Not tested Not tested Not tested

Not tested Not tested Not tested

Last change 7.12.1999 KoV 7.12.1999 KoV 7.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 8.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 9.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 13.12.1999 KoV 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM 8.8.2005 JKM

Metso Minerals (Tampere) Oy Research and Test Centre

Red Book VHL 24.9.2007

1. Rock Tests and Correlations This section contains knowledge about rock tests at Metso Minerals (Tampere) rock laboratory, characteristics of different rock materials, and some correlation curves between different rock test methods. Correlation between Flakiness Index (EN933-3) and 1:3 test method (Earlier DIN 52114, nowadays Shape Index EN 933-4) For this chart we have carried out 42 crushing tests with GP200S and HP300 crushers and measured products by both methods. From those tests we get total of 377 points to the chart. Rock Laboratory Some years ago we got some new testing equipment to the rock laboratory in Tampere. For the implementation we made large research project for 12 different rock materials. In the project we carried out all the rock tests, old and new, in our laboratory and some other tests in Technical Universities in Tampere and in Helsinki. Summary of the results is printed in a table and all the correlation charts are based on this table. Correlation Figures Due to long history of testing different rocks, it has been possible to create the correlation between most common rock test methods. This obviously gives us chance to make only those rock tests that are really required. There can be seen difference between Tampere and Milwaukee Abrasion Indexes. This results from the different steel paddles used in Tampere and Milwaukee laboratories. Also Bond Work Index is in different level if Tampere and Mâcon results are compared. Reason for this is unclear. Anyway, be sure that you read test result from right laboratory, when it is question of other tests than Crushability and Abrasiveness. Liner Lifetime In this book all the liner lifetimes are based on medium hard granite what has a lifetime factor of 1. When material to be crushed is tested in our laboratory the liner lifetime factor can be estimated from this chart. This chart does not give exact number because the abrasion index test is not real compressive crushing test. Please note that the figure has been changed quite a lot especially in high abrasive applications. This figure bases on real test data. SiO2 and Lokomo Ai If you know the SiO2 content of the rock you can estimate corresponding abrasion index with the help of this chart.

Metso Minerals (Tampere) Oy

JKM 28/11/01

ABRASIVENESS AND CRUSHABILITY Main principle The purpose of test is to establish Abrasiveness and Crushability according to NF P18-579. The Abrasiveness gives an indication of the abrasiveness of the rock material. The Crushability value can be used for estimating how easily the tested material breaks down. The Abrasiveness Tester

Test Paddle The dry and cleaned paddle 50 mm x 25 mm x 5 mm is weighed before the test. Material Material for the test: 4 – 6,3 mm 500 g Test Procedure

4500 RPM

BOWL

TEST PADDLE

The paddle is clamped in the slot of the hub. A 500 g sample of material to be tested is placed in the drum. The paddle rotates for 5 minutes (4500rpm). After 5 minutes rotation the drum is emptied and the tested material is screened by 1,6 mm screen. Material which passes 1,6 mm screen is weighed. The test paddle is also cleaned and weighed.

Result Calculation ABR ABR Mbefore =

= =

Mafter

=

CR CR CR M –1,6 mm

= = = =

(Mbefore – Mafter) * 1000 / 0,5 [g/t] Abrasiveness the mass of the cleaned and dried test paddle before the abrasion test the mass of the cleaned and dried test paddle after the abrasion test M-1,6 mm / 500 [%] Crushability percentage of material –1,6 mm after test the mass of material which passes the screen of 1,6 mm after test

Page 1/3

Metso Minerals (Tampere) Oy

JKM 28/11/01

LOS ANGELES TEST Main Principle The purpose of this test is to establish a Los Angeles value. Los Angeles value gives an indication of the resistance of material to abrasion and impact. Los Angeles test (in Nordberg-Lokomo) is based on ASTM -standard C131 - 89 “ Resistance to Degradation of Small-Size Coarse Aggregate by Abrasion and Impact in the Los Angeles machine”. Los Angeles Machine The Los Angeles testing machine consists of a hollow steel cylinder closed at both ends having inside diameter of 711 mm and inside length of 510 mm. The machine rotates 30 (- 33) rpm for 500 revolutions.

Steel sphere Sample

On the interior surface of the cylinder there is a steel shelf plate (height 89 mm), which carries material and steel spheres until they are dropped to the opposite side of the drum.

To the drum with material is also placed 11 steel spheres which average diameter is 47 mm and each weight between 390 g - 445 g. Material Preparation The material to be tested:

9,52 mm - 12,7 mm 12,7 mm - 19 mm Total:

2500 g 2500 g 5000 g

Test Procedure The 5000 g test sample with the 11 steel spheres is placed into the Los Angeles machine. The machine rotates 500 revolutions (takes about 16 minutes). After prescribed number of revolutions the material is emptied from the drum and the tested material is screened on a 1,68 mm screen. Percentage of material passing through the screen is Los Angeles value. Result Calculation Los A - value

=

M -1,68mm / 5000 g * 100 [%]

M -1,68mm

=

material from Los Angeles machine which passes a 1,68 mm screen.

Page 2/3

Metso Minerals (Tampere) Oy

JKM 28/11/01

FLAKINESS INDEX (IN TAMPERE) Main Principle The purpose of a Flakiness Index Test is to establish a Flakiness Index for whole sample or given fractions. Flakiness index announces percentage of flaky particles in the sample. Measurement of Flakiness Index in Tampere is based on EN –standard (EN 933-3). Table 1. Screen bars used in flakiness index FRACTION (SQUARE OPENING)

BAR SCREEN (GRID SPACING)

64*/80 50/64* 40/50 32*/40 25/32* 20/25 16/20 12.7*/16 10/12.7 8/10 6.3/8 5/6.3 4/5 *) Differs from EN-standard.

40 31,5 25 20 16 12,5 10 8 6,3 5 4 3,15 2,5

Test Procedure Dry sample is sieved for different fractions by using sieve series according to table 1.The material in each fraction is weighed. After weighing each fraction is screened by the bar screen, where distance between bars is also given in the table on the previous page. In each fraction the mass of flaky particles which pass through the bar screen is weighed. Result Calculation Flakiness index announces percentage of flaky particle in the whole sample or in the given fraction (as the percentage by weight). An example of calculation:

FRACTION [MM/MM]

MASS [G]

BAR SCREEN [MM]

MASS [G]

FLAKINESS INDEX [%]

10/12.5 8/10 6.3/8 5/6.3 4/5 Total:

1 596 1 173 597 338 224 3 928

6,3 5 4 3,15 2,5 ---

190 212 120 67 56 645

11,9 18,1 20,1 19,8 24,9 16,4

Page 3/3

Metso Minerals (Tampere) Oy

JKM 28/11/01

Crushability Classification very easy easy medium difficult very difficult

Bond Work Index [kWh/t] 0-7 7-10 10-14 14-18 18-

very easy easy medium difficult very difficult

Crushability [%] 5040-50 30-40 20-30 -20

very easy easy medium difficult very difficult

Los Angeles value 2722-27 17-22 12-17 -12

very easy easy medium difficult very difficult

Ai- 8mm product 6045-60 30-45 15-30 -15

very easy easy medium difficult very difficult

Shatter Index 4035-40 30-35 25-30 -25

Abrasiveness Classification non abrasive slightly abrasive medium abrasive abrasive very abrasive

French Abrasiveness [g/ton] 0-100 100-600 600-1200 1200-1700 1700-

non abrasive slightly abrasive medium abrasive abrasive very abrasive

Abrasion Index -0.1 0.1-0.4 0.4-0.6 0.6-0.8 0.8-

Metso Minerals (Tampere) Oy

JKM/ 8.10.04

FLAKINESS INDEX EN 933-3 vs. SHAPE INDEX EN 933-4

60

Shape Index (EN 933-4)

50

40

30

20

10

0 0

10

20

30

40

50

60

Flakiness index (EN 933-3)

Metso Minerals (Tampere) Oy

JKM/ 8.10.04

ROCK TEST RESULTS OF DIFFERENT ROCK TYPES Finland

Finland

Finland

Germany

Finland

Finland

Cyprus

France

Sorila

Lakalaiva

Ritakallio

Pyhällönvuori

Riitiala

Hirschentantz

Kuru

Parainen

Koskenkylä

Granite

Mica-gneiss

Mica-gneiss

Gneiss

Plagioclase-

Basalt

Granite

Limestone

Tonalite

Diabase

Limestone

Specific gravity (t/m3)

2.69

2.73

2.78

2.72

2.80

3.00

2.64

2.71

2.66

2.77

2.61

4.65

3.71

Shatter index (8mm) Shatter index (4mm)

26.6

35.9

29.3

35.0

25.7

24.3

34.5

56.5

21.5

20.7

46.4

79.9

56.1

10.9

14.5

11.3

14.0

9.4

8.7

14.3

31.9

9.4

6.7

20.3

58.9

30.1

Los Angeles value Los Angeles value (cubicity 100 %)

17.2

20.0

15.1

20.9

10.5

8.5

21.8

43.3

11.7

7.2

30.1

59.8

47.1

16.7

19.4

13.6

19.5

9.6

7.8

20.7

42.3

10.9

6.4

29.7

58.2

48.1

Bond Work Index (kWh/t) Bond work index maximum

16.0

13.9

12.7

14.6

16.1

16.1

13.4

9.5

15.6

22.0

9.3

5.9

7.1

24.9

21.2

27.3

24.9

26.6

21.3

23.5

14.3

29.6

34.6

13.4

10.2

10.2

Lokomo Work Index (kWh/t) Lokomo work index maximum

13.7

10.8

10.8

10.1

15.8

14.5

12.9

6.6

14.5

19.1

9.9

4.2

7.9

22.2

22.3

22.7

18.7

23.9

27.4

18.4

11.2

22.0

30.7

14.1

8.2

12.3

Abrasion index (Lokomo) -2mm after abrasion test -8mm after abrasion test

0.82

0.56

0.73

0.48

1.08

0.80

0.82

-0.02

1.10

0.52

0.03

0.24

0.04

19.4

23.0

17.4

26.6

11.2

8.8

19.8

70.1

11.8

11.2

54.5

81.8

22.8

27.0

18.8

32.2

16.9

14.2

23.0

98.3

15.0

13.9

66.0

93.4

Anisotropy index

1.16

1.36

1.21

3.19

1.06

1.04

1.15

1.23

1.05

1.80

1.14

56

63

55

65

63

60

66

58

59

54

56

59

59

medium

medium

medium

medium

medium

fine

medium

medium

medium

medium

soft-medium

medium

8.8

18.2

5.8

7.7

Finland

Specimen Stone

Finland

Finland

Finland

Finland

Pyhäsalmi

Kemi

Sulphur ore Chrome ore

porphyr

Schmidt hammer value (boulder) Schmidt hammer value (solid) Grain size Strenght by microscopic examination Nordic ball mill Uniaxial compressive strength (MPa) Young's modulus (GPa) Poisson's ratio Tensile strength (MPa) Point load index

medium-good soft-medium

61 coarce

fine

medium

medium-good

soft

soft-medium

good

soft

8.4

49.6

5.1

8.2

37.3

11.4

14.3

193.9

63.7

260

89

284

125.5

76.9

308.4

70

72.4

81.5

60.5

87.7

57.5

70.2

73.4

0.25

0.27

0.24

0.26

0.25

0.21

0.26

13.5

11.4

17.6

13

22.8

12.9

6.3

6.79

7.52

8.4

5.27

10.78

10.2

0.23 19.9 10.97

soft

97.2

Metso Minerals (Tampere) Oy

JKM 8.10.04

LOS ANGELES value vs. CRUSHABILITY

100 90 80

Crushability [%]

70 60 50 40 30 20 10 0 0

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

Los Angeles value

Metso Minerals (Tampere) Oy

JKM / 8.10.04

Ai -8 mm vs. CRUSHABILITY

80

70

60

Crushability

50

40

30

20

10

0 0

10

20

30

40 Ai -8 mm

50

60

70

80

Metso Minerals (Tampere) Oy

JKM/25.10.04

LOS ANGELES value vs. UCS

450

Uniaxial Compressive Strength [MPa]

400 350 300 250 200 150 100 50 0 0

5

10

15

20

25

30

35

40

45

50

Los Angeles value

Metso Minerals (Tampere) Oy

JKM/ 25.10.04

LOS ANGELES value vs. NORDIC BALL MILL

50 45 40

Nordic Ball Mill

35 30 25 20 15 10 5 0 0

5

10

15

20

25 Los Angeles

30

35

40

45

50

Metso Minerals (Tampere) Oy

CRUSHABILITY vs. BOND WORK INDEX (Tampere lab.)

JKM / 8.10.04

35

Bond Work Index [kWh/ton] Tampere lab

30

25

20

15

10

5

0 0

10

20

30

40

50

60

70

80

Crushability

Metso Minerals (Tampere) Oy

CRUSHABILITY vs. BOND WORK INDEX (Mâcon lab.)

JKM / 8.10.04

35

Bond Work Index [kWh/ton] Macon lab

30

25

20

15

10

5

0 0

10

20

30

40

50

Crushability

60

70

80

90

Metso Minerals (Tampere) Oy

JKM / 8.10.04

TAMPERE vs. MILWAUKEE ABRASION INDEX

Metso Minerals (Milwaukee) Abrasion Index [Ai]

1.2

1.0

0.8

0.6

0.4

0.2

0.0 0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Metso Minerals (Tampere) Abrasion Index [Ai]

Metso Minerals (Tampere) Oy

JKM 8.10.04

ABRASION INDEX vs. ABRASIVENESS

3500

3000

Abrasiveness (g/t)

2500

2000

1500

1000

500

0 0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Metso Minerals (Tampere) Abrasion Index [Ai]

1.6

1.8

2.0

2.2

Metso Minerals (Tampere) Oy

JKM / 8.10.04

TAMPERE Ai vs. SiO 2 content Metso Minerals Abrasiveness [g/ton]

0

100

200

400

600

800

1000

1200

1400

1600

1800

2000

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

90 80

SiO2 content [%]

70 60 50 40 30 20 10 0 0

Metso Minerals (Tampere) Abrasion Index

Metso Minerals (Tampere) Oy

JKM 8.10.0414:01

INDICATIVE LIFETIME FACTOR Metso Minerals Abrasiveness [g/ton]

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

10

Lifetime factor

Lifetime Factor

1

0.1 0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1.1

Metso Minerals (Tampere) Abrasion Index

Upper lifetime limit refers to optimal scrap rate: feed fraction is wide enough and maximum rock size is according to feed opening. Lower limit refers to unfavourable application.

1.2

Metso Minerals (Tampere) Oy

JKM 25.10.04

Properties of Crushed Material (kpsi) 0 0 0 0 0 0 0 0 00 000 000 000 000 000 000 000 000 000 100 200 300 400 500 600 700 10 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1

0

600 80

550 Test results Conrete Litterature

70

450 60

400 50

350 300

40

250 30

200

Accepted Area for Compressive Crushing

150 100

2

Sigma /E
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