RAPID-P0022-PUNJ-MEC-TDS-5100-0004_0

Document Number

Project

Package

Originator

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Doc. Type

Unit n°

Serial n°

Rev.

Page

RAPID

P0022

PUNJ

MEC

TDS

5100

0004

0

1/10

PETRONAS RAPID PROJECT (REFINERY TANK FARM)

MECHANICAL DATA SHEET FOR AOC SLOP OIL SKIMMING AND TRANSFER PACKAGE (5100-A-502 )

OWNER Approval: Name: Date (DD-MMM-YY): Signature:

Document Class:

X

Pages modified under this revision: 3,5,6,7,9,10

Ravi Ranjan Singh 2015.07.20 12:42:46 +05'30'

0

20-Jul-15

Nihar Kumar Mohanty 2015.07.20 12:43:11 +05'30'

Nihar Kumar Mohanty 2015.07.20 12:43:24 +05'30'

IFD - Issued for Design

Ravi S.

Nihar M.

Nihar M.

B

19-Jun-15

IFR - Issued for Review

Saurabh P.

Nihar M.

Nihar M.

A

20-May-15

IFR - Issued for Review

Ravi S.

Nihar M.

Nihar M.

REV.

DATE DD-MMM-YY

STATUS - REVISION MEMO

WRITTEN BY

CHECKED BY

APPROVED BY

Sections changed in last revision are identified by a vertical line in the margin. This document is exclusive property of PUNJ LLOYD GROUP. It is to be used only for the purpose which it is lent and must not be copied or used in any way detrimental to the interest of this company and subject to return on demand.

Electronic File Name: RAPID-P0022-PUNJ-MEC-TDS-5100-0004_0

Document Number Project

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Unit n°

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Rev.

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RAPID

P0022

PUNJ

MEC

TDS

5100

0004

0

2/10

MECHANICAL DATA SHEET FOR AOC SLOP OIL SKIMMING AND TRANSFER PACKAGE (5100-A-502 ) (REFINERY TANK FARM)

HOLD n°

REF. §

1

Page 7 of 10

DESCRIPTION Dimensions and Pit filling flow rate of AOC Collection Basin 2-5100-T502 will be confirmed by civil.

ACTIONS To be confirmed by Civil.

This document is exclusive property of PUNJ LLOYD GROUP. It is to be used only for the purpose which it is lent and must not be copied or used in any way detrimental to the interest of this company and subject to return on demand. Electronic File Name: RAPID-P0022-PUNJ-MEC-TDS-5100-0004_0

Document Number Project

Package

Originator

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RAPID

P0022

PUNJ

MEC

TDS

5100

0004

0

3/10

MECHANICAL DATA SHEET FOR AOC SLOP OIL SKIMMING AND TRANSFER PACKAGE (5100-A-502 ) (REFINERY TANK FARM)

2

CONTENT Description AMENDMENTS / COMPLEMENTS TO RAPID-FE1-TPX-MEC-SPN-0001-0200 PROJECT SPECIFICATION - GENERAL TECHNICAL REQUIREMENTS FOR PACKAGES REFERENCE DOCUMENTS/SPECIFICATIONS

3

DESIGN REQUIREMENTS AND PACKAGE PERFORMANCES

4

DETAILED TECHNICAL REQUIREMENT OF EQUIPMENT

Sl. No. 1

Page No. 4 5 6 7-8

5

DETAILED TECHNICAL REQUIREMENT - OTHERS

9

6

NOTES

10

This document is exclusive property of PUNJ LLOYD GROUP. It is to be used only for the purpose which it is lent and must not be copied or used in any way detrimental to the interest of this company and subject to return on demand. Electronic File Name: RAPID-P0022-PUNJ-MEC-TDS-5100-0004_0

Document Number Project

Package

Originator

Discipline

Doc. Type

Unit n°

Serial n°

RAPID

P0022

PUNJ

MEC

TDS

5100

0004

Rev

Page

0

4/10

MECHANICAL DATA SHEET FOR AOC SLOP OIL SKIMMING AND TRANSFER PACKAGE (REFINERY TANK FARM) 1

AMENDMENTS TO RAPID-FE1-TPX-MEC-SPN-0001-0200 - Project Specification - General Technical Requirements for Packages

Type of amendment

2

Chapter number

Description of amendment

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

NOTES Unless otherwise stated in this Data Sheet, RAPID-FE1-TPX-MEC-SPN-0001-0200 - Project Specification - General Technical Requirements for Packages is fully applicable to the Package. Bidder shall provide with his tender a list of deviation (if any) to above requirements and to other specification as per procedure transmitted with the call of tender. If no such list is provided, Bidder tender is assumed to be fully compliant.

38 39 40 This document is exclusive property of PUNJ LLOYD GROUP. It is to be used only for the purpose which it is lent and must not be copied or used in any way detrimental to the interest of this company and subject to return on demand. Electronic File Name: RAPID-P0022-PUNJ-MEC-TDS-5100-0004_0

Document Number Project

Package

Originator

Discipline

Doc. Type

Unit n°

Serial n°

Rev.

Page

RAPID

P0022

PUNJ

MEC

TDS

5100

0004

0

5/10

MECHANICAL DATA SHEET FOR AOC SLOP OIL SKIMMING AND TRANSFER PACKAGE (REFINERY TANK FARM) REFERENCE DOCUMENTS/SPECIFICATIONS/STANDRADS Process Data Sheet - AOC Slop Oil RAPID-P0022-PUNJ-PRO-TDS-5100Skimming and Transfer Package 0008 (5100-A-502)

P&ID for Refinery Storage AOC Collection Basin 1

RAPID-P0022-PUNJ-PRO-PID5100-0010

Design Basis for Package Equipment

RAPID-P0022-PUNJ-MEC-DES-51000001

Project Specification - Welding of Metals

RAPID-FE1-TPX-MCI-SPN-00010101

Project Specification-General Requirements for Packages

RAPID-FE1-TPX-MEC-SPN-0001-0200 Project Specification-Design of Pressure Vessels

Project Specification Pressure Vessel-( Based on ASME Section VIII)

RAPID-FE1-TPX-MEC-SPN-0001-0101 Technical Specification-Pressure PTS 31.22.20.31 Vessels- (Based on ASME Section VIII)

Piping Specifications and Classes

RAPID-P0022-PUNJ-PIP-SPN-51001001

Piping General Requirements

PTS 31.38.01.11

Instrumentation and Control Specification for Package Equipment

RAPID-P0022-PUNJ-INC-SPN-51000009

Instrumentation for Equipment Packages.

PTS 32.31.09.31

Electrical Specification for Package RAPID-P0022-PUNJ-ELE-DES-5100unit 0007

Electrical Engineering Guidelines

PTS 33.64.10.10

Project Specification – Electrical Machines- Cage Induction Types

Electrical Machines – Cage Induction Types

PTS 33.66.05.31

Project Specification - Radiographic RAPID-FE1-TPX-MCI-SPN-0001-0104 Inspection

Procedural Specification Radiographic Inspection

PTS 71.00.08.30

Project Specification - Ultrasonic Examination

Procedural SpecificationUltrasonic Examination

PTS 71.00.08.31

RAPID-FE1-TPX-ELE-SPN-0001-0014

RAPID-FE1-TPX-MCI-SPN-0001-0105

RAPID-FE1-TPX-MEC-DES-00010101

Project Specification - Installation of RAPID-FE1-TPX-CMM-SPN-0001-0901 Petronas Technical Standard – PTS 31.29.00.10 Rotating Equipment Installation of Rotating Equipment. Protective Coating and Lining RAPID-FE1-TPX-CVS-DES-0001-9003 Protective Coating and Lining. (Supplement to PTS 30.48.00.31-P

PTS 30.48.00.31-P

Instrumentation & Control Specification for Package items

RAPID-FE1-TPX-INC-DES-0001-0007

Material Traceability and Positive Material Identification (PMI)

PTS 31.10.00.10

Project Specification- Piping General Requirements.

RAPID-FE1-TPX-PIP-DES-0001-9014

Electrical Specification for Package Items

RAPID-FE1-TPX-ELE-DES-00010007

Piping Classes-Refining & Chemical(Supplement to PTS 31.38.01.12A dated Jan. 2010)

RAPID-FE1-TPX-PIP-DES-0001-9015

Noise Control

PTS 31.10.00.31, Nov. 2010

Project Specification - Noise & Vibration Control Philosophy.

RAPID-FE1-TPX-MEC-DES-0001-0001 Pump- Type selection and basic design requirements

Project Specification - Noise Control

RAPID-FE1-TPX-MEC-DES-0001-0002 AC Electrical Variable Speed Drive PTS 33.66.05.33 Systems

General Field Instrument Specification

RAPID-P0022-PUNJ-INC-SPN-51000013

Nameplate with Bracket for vessel and HE Equipment

S10.114-B

Project Specification - Equipment Noise Specification

PTS 31.29.02.11

RAPID-FE1-TPX-MEC-TDS-00010001

This document is exclusive property of PUNJ LLOYD GROUP. It is to be used only for the purpose which it is lent and must not be copied or used in any way detrimental to the interest of this company and subject to return on demand. Electronic File Name: RAPID-P0022-PUNJ-MEC-TDS-5100-0007_0

Document Number Project Package RAPID

P0022

Originator

Discipline

Doc. Type

Unit n°

Serial n°

PUNJ

MEC

TDS

5100

0004

Rev

Page

0

6/10

MECHANICAL DATA SHEET FOR AOC SLOP OIL SKIMMING AND TRANSFER PACKAGE (REFINERY TANK FARM) DESIGN REQUIREMENTS AND PACKAGE PERFORMANCES

1

DESIGN DATA

2 3 4

Ref. Process Datasheet Doc. No. RAPID-P0022-PUNJ-PRO-TDS-5100-0009 and P&ID No. P0022-PUNJPRO-PID-5100-0010.

Package design

6

Package scope of supply

7

Site conditions

8

Design life

9

Installation

10

Package construction

11

Criticality Rating

Bidder proposal

Note 4

General requirements

5

Requirement

RAPID-P0022-PUNJ-MEC-SPN5100-0002 Note 8 Refer to RAPID-FE1-TPX-MEC-SPN-00010200 years

20 outdoor RAPID-P0022-PUNJ-MEC-SPN5100-0002 3

12

UTILITY DATA Requirement

13 14

Electrical supply for main consumers

400V/ 50Hz

15

Others utility needed for Package operation (for available utilities, refer to RAPID-FE1-TPX-PRO-DES-00010001 - Design Basis - Utilities Conditions)

Bidder proposal

Note 5 by Bidder

16 PERFORMANCE GUARANTEES

17 18

Requirement

19

Utilities consumption rates

Vendor to Advice (VTA), if any

20

Electrical power consumption (absorbed power @ normal / rated conditions)

21

Bidder proposal

Vendor to Advice (VTA), if any ≤ 85 (PTS 31.10.00.31 , RAPIDFE1-TPX-MEC-DES-0001-0001, dB(A) RAPID-FE1-TPX-MEC-DES-00010002 &RAPID-FE1-TPX-MECTDS-0001-0001 )

Noise level @ rated conditions

22 LIMITS OF SUPPLY

23 24

Electrical

Requirement

Bidder proposal

Terminal strips in junction boxes at edge of package. - Earthing lugs provided on skid (As per RAPID-P0022-PUNJ-ELEDES-5100-0007 (Electrical Specification for Package unit) & PTS 33.64.10.10)

25

26 27 28 29 30 31 32 33 34

NOTES

35

Right column shall be filled-in (with compliance statement or value by Bidder) and sent with Tender.

36 37 38 39 40

This document is exclusive property of PUNJ LLOYD GROUP. It is to be used only for the purpose which it is lent and must not be copied or used in any way detrimental to the interest of this company and subject to return on demand. Electronic File Name: RAPID-P0022-PUNJ-MEC-TDS-5100-0004_0

Document Number Project

Package

Originator

Discipline

Doc. Type

Unit n°

Serial n°

RAPID

P0022

PUNJ

MEC

TDS

5100

0004

Rev

Page

0

7/ 10

MECHANICAL DATA SHEET FOR AOC SLOP OIL SKIMMING AND TRANSFER PACKAGE (REFINERY TANK FARM) DETAILED TECHNICAL REQUIREMENT OF EQUIPMENT

1 2

Requirement

3 4

Package requirements:

5

Overall package dimensions

6

Overall package weight (empty / in operation / full of water for hydrotest)

m xm xm kg

Approx.(3x2x3) (Note 2) By Bidder Zone 2, Gas Group IIA, Temp. Class T3 (Note 16)

7

Hazardous area classification

8

General Data:

9

Quantity

1 Package for AOC Collection Basin2 5100-T-502

10

Service

AOC Floating oil skimming

11

Location

12

Installation

13

AOC/ACC Collection Basins: (Length / Width / Depth)

14

Process Data :

15

Temperature (Operation / Design)

16

Liquid Name

17

Specific gravity at pumping temp.

18

PIT Filling Flow rate

m³/h

150 (Note 1)

19

Water oil content

ppm

500 (max)

20

Expected minimum oil concentration in SLOP

21

Operation

22

Maximum SLOP Volume / Batch

23

Equipment Specification:

Outdoor Above ground m

ºC

10 / 30 / 3.5 (Note 1) HOLD 1

28 / 75 Oily Water 0.994

%

90 Intermittent

m3

By Bidder

24

Oil Skimmer:

25

Quantity per package

26

Type

27

Working capacity

28

Operation

29

Funnel Diameter

m

30

Overall Diameter

m

By Bidder

31

Draught

m

By Bidder

32

Overall height

m

By Bidder

33

weight

kg

34

Design Pressure

35

Material

36

Corrosion Allowance

37

1 number Oleophilic, Fixed t/h

Slop oil pumps:

39

SPARE ITEM

40

QUANTITY per package

41

SERVICE

42

TYPE

43

OPERATION

44

Handled Product:

45

Product

46

Auto-ignition temperature

47

Corrosive/Erosive

48

Normal pumping temp. Tp

49

Viscosity at Tp

50

Vapor pressure at Tp

51

Specific gravity at Tp

By Bidder Intermittent

mbarg

By Bidder

By Bidder 0.01 / -0.005 SA 240 TP 304L

mm

0 Connecting flexible pipes to slop oil transfer pump.

Accessories as a minimum

38

Bidder proposal

(Note 8b) 1 Number Slop oil pump Progressive cavity (Rotary, SelfPriming Positive Displacement Pump as per API676 & PTS 31.29.02.11) Intermittent

Oil with water °C