R1600G Load Haul Dump 9YZ00001-UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 - 40) - Sistemas y componentes Contenido por Reparacion y Reuso Ordenado.pdf
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20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
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Bienvenido: r080am5 Producto: LOAD HAUL DUMP Modelo: R1600G LOAD HAUL DUMP 9YZ Configuración: R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine
Pautas de reutilización y recuperación Contents for Repair Process Engineering Reuse and Salvage Procedures Reference Manual {0374, 1000, 7000} Número de medio SEBF800030
Caterpillar: Confidential Yellow
Fecha de publicación 09/06/2015
Fecha de actualización 24/05/2016
i06711554
Contents for Repair Process Engineering Reuse and Salvage Procedures Reference Manual {0374, 1000, 7000} SMCS 0374; 1000; 7000
Agricultural Tractor All Articulated Truck All Asphalt Paver All Backhoe Loader All Challenger All Cold Planer All Combine All Compact Track Loader All Compact Wheel Loader All Earthmoving Compactor All Engine 3300 3400 3400 All, 3300 All, 3200 All, 3100 All, 3000 All, and Dseries All 3500 and G3500 Engines All 3600 Engines All C280 Engines C10 All C9 and C9 All
r080am5 Caterpillar: Confidential Yellow
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1/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
C11 All C12 and C12 All C13 and C13 All C15 and C15 All C16 and C16 All C175 Engines C18 and C18 Engines C27 Engines C32 Engines C4.4 Engines C6.6 C7 All Excavator All Felling Head Caterpillar Branded Forest Products All Integrated Toolcarrier All Landfill Compactor All Load Haul Dump All Mini Hydraulic Excavator All Motor Grader All Multi Terrain Loader All OffHighway Truck/Tractor All Paving Compactor All Pipelayer All Road Reclaimer/Soil Stabilizer All Skid Steer Loader All Soil Compactor All Telehandler All Track Feller Buncher Caterpillar TrackType Loader All TrackType Skidder All TrackType Tractor All Underground Articulated Truck All
r080am5 Caterpillar: Confidential Yellow
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2/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
Wheel Dozer All Wheel Feller Buncher All Wheel Loader All Wheel Skidder All Wheel TractorScraper All
Introduction © 2016 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow. This guideline lists the complete contents of the Repair Process Engineering Procedures Reference Manual, SEBF8052 subscription. The guidelines listed in this Special Instruction can be ordered separately. This guideline contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar Dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in these publications. This guideline must be used with the latest technical information that is available from Caterpillar. For questions or additional information concerning this guideline, submit a form for feedback in the Service Information System. To address an urgent issue, use the following resources to communicate your request to Caterpillar Repair Process Engineering: Cat Dealer Technical Communicator Global Dealer Solution Network Cat Technical Representative Knowledge Network
Binder Information Table 1 Media Number
Title
SEBF8052
"Repair Process Engineering Procedures Reference Manual"
SEBF9318
"Reuse and Salvage Guidelines Subscriptions"
SEBF8000
"Contents for Repair Process Engineering Reuse and Salvage Procedures Reference r080am5 Manual" Caterpillar: Confidential Yellow
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3/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
Engine Reuse and Salvage Media Table 2 Engine Reuse and Salvage Media Media Number
Title
SEBF8002
"Visual Inspection of Valves, Valve Springs, and Valve Bridges"
SEBF8009
"Visual Inspection of Main Bearings and Connecting Rod Bearings"
SEBF8018
"Visual Inspection of Turbochargers"
SEBF8019
"Specifications for Reusable Turbocharger Components"
SEBF8029
"Index of Repair Process Engineering Publications"
SEBF8034
"Valve and Valve Spring Specifications"
SEBF8039
"Cleaning and Inspecting Cat Crankshafts"
SEBF8041
"Specifications for Crankshafts in 3500 Engines"
SEBF8042
"Procedures to Grind, Polish, and Machine Cat Crankshafts"
SEBF8045
"Visual Inspection of Timing Gears for All Engines"
SEBF8046
"Cast Iron and Steel Pulleys"
SEBF8049
"Visual Inspection of the Piston"
SEBF8050
"Specifications To Machine Reaction Faces For Flywheel Assemblies on 3208 Engines"
SEBF8051
"Inspection and Measuring Procedures for Piston Pins"
SEBF8054
"Procedure to Measure and to Straighten Bent Crankshafts"
SEBF8057
"3208 Engine Sleeve Metering Fuel Systems (SMFS)"
SEBF8058
"3208 Engine Water Pumps"
SEBF8059
"Inspection Procedures and Specifications for Pistons"
SEBF8061
"Engine Precombustion Chamber and 3400 Series Engine Direct Injection Nozzle Adapters"
SEBF8062
"Caterpillar Certified Procedure to Inspect and Clean Air Filters"
SEBF8063
"Visual Inspection of Connecting Rods"
SEBF8064
"Specifications for Connecting Rods"
SEBF8066
"Lifter Guide Springs for 3500 Engines Do Not Reuse "
SEBF8067
"Inspection of Slipper Followers and Roller Lifters"
SEBF8068
"Inspection and Reuse Guideline of Cylinder Liners in Cat Engines"
SEBF8069
"Procedure to Repair Lifter Bores in 3300 and 3400 Series Engines"
r080am5 Caterpillar: Confidential Yellow
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4/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8075
"Salvage of Serrated Connecting Rods"
SEBF8076
"Specifications to Salvage Contact Surfaces of Cylinder Blocks"
SEBF8077
"Engine Oil Cooler Inspection, Repair, and Cleaning"
SEBF8085
"Inspection and Cleaning of Rubber End Sheet Oil Coolers"
SEBF8092
"Specifications for Reusable Turbocharger Components on 3600 Family of Engines"
SEBF8097
"Measurement of the Camshaft"
SEBF8101
"Specifications for Cylinder Blocks in 3600 and C280 Family of Engines"
SEBF8102
"Specifications for Crankshafts in 3600 and C280 Engines"
SEBF8103
"Procedures for Grinding Crankshafts 3600 Family of Engines"
SEBF8104
"Specifications for Camshafts in 3500 Series Engines"
SEBF8105
"Injector and Valve Lifter Group 3600 Family of Engines"
SEBF8106
"Specifications for Cylinder Head Assemblies in 3600 and C280 Engines"
SEBF8107
"Specifications for Pistons and Rings in 3600, G3600, and C280 Engines"
SEBF8108
"Specifications for Connecting Rods and Bearings Used in 3600 and C280 Family of Engines"
SEBF8110
"Specifications for Water Pumps in 3600 Family of Engines"
SEBF8129
"Salvage Procedures for Cylinder Head Assemblies on 3600, G3600, and C280 Engines"
SEBF8146
"Visual Inspection of Camshafts"
SEBF8148
"General Salvage and Reconditioning Techniques"
SEBF8149
"Specifications for Connecting Rods in 3500 Family of Engines"
SEBF8150
"Procedure To Inspect, Clean, and Flush Pistons in 3600 and C280 Family of Engines"
SEBF8151
"Procedures to Salvage Cylinder Blocks with Damaged Cylinder Head Stud Threads 3600 Family of Engines"
SEBF8152
"Procedures to Rebuild Vibration Dampers for 3600 Family of Engines"
SEBF8155
"Specifications for Cylinder Head Assemblies for 3500 Series Engines"
SEBF8160
"Procedures To Salvage Oil Pan Assemblies 3600 Series Engines"
SEBF8162
"Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components"
SEBF8167
"Reconditioning Procedures 3114 and 3116 Engines"
SEBF8170
"Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines"
SEBF8171
"Recommendations for Cleaning and Inspecting 3600 and C280 Family of Engine Components"
SEBF8174
"Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines"
r080am5 Caterpillar: Confidential Yellow
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5/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8175
"Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines"
SEBF8186
"Specifications for the Inspection of Trunnions for Series 3500 Family of Engines"
SEBF8187
"Standardized Parts Marking Procedures"
SEBF8188
"Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines"
SEBF8191
"Camshaft Roller Lifters in the 3500 Family of Engines"
SEBF8192
"Specifications and Salvage for Cylinder Blocks on 3114, 3116, 3126 and 3126B Engines"
SEBF8196
"Inspection, Measurement, and Salvage of Spacer Block for 3176 Engines"
SEBF8197
"Specifications to Machine Reaction Faces of Flywheel Assemblies on 3176/C10 and 3196/C12 Engines"
SEBF8198
"Procedure to Install Inserts for the Top Deck on 3300, 3176, and DSeries Engines"
SEBF8201
"Specifications for Top Deck Cracks in Cylinder Blocks on 3208 Engine"
SEBF8202
"Inspection of Rear Engine Mounts on 3500 Family of Engines"
SEBF8207
"Flywheel Specifications for 3114/3116/3126 and C7 Engines"
SEBF8213
"Overhaul Check List 3500 Family of Engines"
SEBF8218
"Cylinder Head Assembly Specifications for 3114, 3116, and 3126 Engines"
SEBF8226
"Specifications and Salvage for Spacer Plates on 3500 Engines"
SEBF8228
"Procedure to Clean and Inspect One and TwoPiece Pistons in 3114/3116 Engines"
SEBF8229
"Specifications for Cylinder Head Assemblies on 3176 and 3196 Engines"
SEBF8242
"Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing"
SEBF8244
"Specifications for Connecting Rods on 3176 Engines"
SEBF8246
"Salvage of Weld on WaterCooled Exhaust Manifold for 3500 Series Engines"
SEBF8255
"Procedure to Salvage Cylinder Blocks of 3500 Engines"
SEBF8256
"Visual Inspection of Rocker Arms"
SEBF8261
"Installing a 7C6208 Cylinder Sleeve in 3114 and 3116 Engines and a 1077604 Cylinder Sleeve in 3126 Engines"
SEBF8264
"Visual Inspection of Camshaft Roller Followers"
SEBF8266
"Valve Train Assembly for 3176, 3196, C10, and C12 Engines"
SEBF8267
"Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines"
SEBF8269
"Procedure to Inspect and Salvage the Gear on 1W5009 (D9N) and 6I3746 (988F) Crankshaft Assemblies Used in 3408 Engines"
SEBF8270
r080am5 Caterpillar: Confidential Yellow "Specifications for Cylinder Head Assemblies on 3406E and 3456 Engines"
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6/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8277
"Specifications and Salvage for Cylinder Blocks on 3126 Engines"
SEBF8281
"Installation of Oversize Water Directors"
SEBF8282
"Specifications and Salvage for Cylinder Blocks on 3176 Engines"
SEBF8291
"Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines"
SEBF8293
"Visual Inspection and General Information for Plunger and Barrel Assembly Used in New Scroll Fuel Systems (NSFS) of 3204, 3300, and 3400 Engines"
SEBF8294
"Visual Inspection and General Information for Lifter Assembly Used in New Scroll Fuel Systems (NSFS) of 3300 and 3400 Engines"
SEBF8295
"Visual Inspection and General Information for Camshaft Used in 3300 & 3400 Engines & New Scroll Fuel Systems (NSFS)"
SEBF8296
"Visual Inspection and General Information for the Rack Bar Used in 3300 and 3400 Engines with New Scroll Fuel Systems (NSFS)"
SEBF8297
"Visual Inspection and General Information for Housing Assembly Used in New Scroll Fuel Systems (NSFS) of 3300 and 3400 Engines"
SEBF8298
"Visual Inspection and General Information for Governor Assembly Used in New Scroll Fuel Systems (NSFS) of 3204, 3300, and 3400 Engines"
SEBF8299
"Visual Inspection of Fuel Transfer Pump Used in New Scroll Fuel Systems (NSFS) of 3204, 3300, and 3400 Engines"
SEBF8300
"Visual Inspection of Timing Advance Used in New Scroll Fuel Systems (NSFS) of 3300 and 3400 Engines"
SEBF8301
"Inspection and Reuse of Critical Fasteners Used in All Engines"
SEBF8302
"Reuse Specifications for 3600 Combustion Gaskets"
SEBF8304
"Salvaging Oil Pan Assemblies Used on 3500 Engines"
SEBF8326
"Testing and Reuse of Fuel Injection Pump Housing"
SEBF8327
"Test Procedures for Low Pressure Fuel Supply System on 3204, 3300, 3406B, and 3406C Engines with NSFS"
SEBF8330
"Procedure to Repair Cylinder Block Pump Mounting Pad on 3406B, 3406C, 3406E, C15, and C15 Engines"
SEBF8340
"Fuel Systems Troubleshooting Guide for 3204, 3300, and 3400 Engines with New Scroll Fuel Systems (NSFS)"
SEBF8343
"Fuel System Tooling List for 3000 Family of Engines"
SEBF8344
"Tamper Resistant Plugs and Bolts Used to Prevent Changes to Air Fuel Ratio Control (FRC) Settings"
SEBF8346
"Fuel Ratio Control for New Scroll Fuel Systems (NSFS)"
SEBF8348
"Improved Nozzles and Lines for New Scroll Fuel Systems (NSFS)"
SEBF8353
"3208 Marine Engine Fuel Systems Information for Sleeve Metering Fuel Systems (SMFS)"
r080am5 Caterpillar: Confidential Yellow
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7/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8357
"General Cleaning Methods"
SEBF8363
"Examples of Parts Cleaning Racks and Baskets"
SEBF8373
"Specifications for Cylinder Head Assemblies on 3400 Engines"
SEBF8374
"Specifications for Cylinder Head Assemblies 3200 Engines"
SEBF8375
"Specifications for Cylinder Head Assemblies on 3300 Engines"
SEBF8376
"Specifications for Cylinder Head Assemblies 1404 and D Model Engines"
SEBF8377
"Specifications and Salvage Procedures for Front Gear Train on 3500 Engines"
SEBF8382
"Process for Rebuilding the Cylinder Head"
SEBF8387
"Main Bearing Bolt Hole Repair in 3400 Engines"
SEBF8389
"Cylinder Head Racks"
SEBF8403
"Reuse Specifications for ABB Housings on 3500 Engines"
SEBF8418
"Salvage of Water Pumps in 3500 Series Engines"
SEBF8422
"Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines"
SEBF8434
"3100 Governor Inspection and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)"
SEBF8437
"Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines"
SEBF8737
"Reuse of Cylinder Heads on C9, C9, and 3176 Engines with Injector Tip Damage"
SEBF8740
"Salvage of Water Pumps Used in C9 and C9 Engines"
SEBF8745
"Valve Train Assembly for C9 and C9 Engines"
SEBF8747
"Inspection Procedures for Welded Viscous Dampers and Rubber Isolation Dampers"
SEBF8793
"Repairing a Cylinder Block with an Oil Porosity Complaint"
SEBF8804
"Cleaning Components With Carbon Dioxide (CO2)"
SEBF8818
"Specifications and Salvage for Cylinder Blocks on 3054/3054B/3054C/3054E and 3056/3056E Engines"
SEBF8819
"Specifications for Cylinder Head Assemblies 3054 and 3056 Engines"
SEBF8821
"Procedure to Clean and Inspect TwoPiece Pistons in 3054 and 3056 Engines"
SEBF8822
"Valve Train Assembly for 3054 and 3056 Engines"
SEBF8824
"Specifications to Machine Reaction Faces of Flywheel Assemblies on 3054 and 3056 Engines"
SEBF8875
"Main Bearing Bolt Hole Repair In C15, C16, and C18 Engines"
SEBF8882
"Using LockNStitch Procedures for Casting Repair"
r080am5 Caterpillar: Confidential Yellow
"Specifications to Machine Reaction Faces of Flywheel Assemblies on C9 Through C32
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8/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8888
Engines"
SEBF8912
"Inspection of the Coupling Assembly for 3524 Engines"
SEBF8960
"3116 Block Head Bolt Hole Salvage Guide"
SEBF8966
"Reuse Guidelines for Divided Turbine Housings"
SEBF9006
"Specifications for Cylinder Head Assemblies on CSeries Engines"
SEBF9007
"Specifications for Cylinder Block Assemblies on CSeries Engines"
SEBF9008
"Procedure for Reconditioning Cylinder Blocks on 3400 and CSeries Engines"
SEBF9011
"Dynamometer Testing of Caterpillar Engines"
SEBF9040
"Specifications for Testing Fuel Injection Nozzles on 3044, 3046, 3064, and 3066 Engines"
SEBF9041
"Reference Literature for Fuel Injection Pumps on 3044, 3046, 3064, and 3066 Engines"
SEBF9043
"Cleaning, Testing, and Inspecting Oil Coolers for the 3044, 3046, 3064, and 3066 Engines"
SEBF9044
"Specifications for Oil Pumps and Front Housings on 3044, 3046, 3064 and 3066 Engines"
SEBF9045
"Specifications for the Cylinder Head Assemblies for the 3044, 3046, 3064, and 3066 Engines"
SEBF9048
"Specifications for Flywheel Assemblies on 3044, 3046, 3064, and 3066 Engines"
SEBF9049
"Specifications for Short Block Assemblies for 3044, 3046, 3064, and 3066 Engines"
SEBF9052
"Reuse and Salvage Guidelines for 3044, 3046, 3064, and 3066 Engines"
SEBF9068
"Inspection Procedures for 3064 and 3066 MHI Engines for Caterpillar Built Machines"
SEBF9069
"Specifications and Salvage for Cylinder Blocks for 3044, 3046, 3064, and 3066 Engines"
SEBF9070
"Specifications for the Salvage of the Cylinder Block Contact Surfaces for 3044, 3046, 3046, and 3066 Engines"
SEBF9071
"Specifications for the Cylinder Liner Measurement and Salvage for 3044, 3046, 3064, and 3066 Engines"
SEBF9074
"Salvage Procedures for Connecting Rods"
SEBF9088
"Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3066, 3064 and 3046 Engines"
SEBF9092
"Valve Train Assembly for 3066, 3064, 3046, and 3044 Engines"
SEBF9095
"Specifications for Measurements of Camshafts in 3066, 3064, 3046 and 3044 Engines"
SEBF9096
"Reuse Criteria for the InLine Fuel Injection Pumps on the 3064 and the 3066 Engines"
SEBF9101
"Visual Inspection of Camshafts for 3066, 3064, 3046 and 3044 Engines"
SEBF9104
"Specifications for Connecting Rods for 3044, 3046, 3064, and 3066 Engines"
SEBF9106
Caterpillar: Confidential Yellow "Cleaning, Inspecting, and Measuring of Pistons for 3066, 3064, 3046 and 3044 Engines"
r080am5
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9/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF9107
"Procedure for Backflushing the Common Rail Fuel System of C175 Engines"
SEBF9109
"Contamination Control of the Common Rail Fuel System on C175 Engines"
SEBF9110
"Specifications and Procedures to Rebuild Turbochargers on 3066 and 3064 Engines"
SEBF9112
"Reuse Criteria for the Components on the Common Rail Fuel System"
SEBF9121
"Reuse and Salvage Guideline for Cylinder Head Bolt Holes in the Cylinder Block for 3208 Engines"
SEBF9126
"Installing a Cylinder Sleeve in C7 Engines"
SEBF9132
"Spacer Plates for the 3400, C15, C16, C18, C27, and C32 Engines"
SEBF9133
"Reusability Guideline for the Connecting Rods on the 3618 Engine"
SEBF9134
"Procedure to Shot Peen 3512, 3516, and 3524 High Displacement Crankshafts"
SEBF9137
"Installation and Removal of the Valve Guides and Water Cooled Valve Seat Inserts for the G3500 Series of Engines"
SEBF9162
"Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks"
SEBF9167
"Inspection of Diesel Particulate Filters"
SEBF9169
"Repair Procedure for Cavitation Erosion in the Cylinder Block Bore of 3618 Engines"
SEBF9170
"ATAAC Substitute and Dyno Testing for C175 and 3512 Machine Engines"
SEBF9177
"Specifications for Reusability of the 2517646 Fan Drive Bracket Assembly on 3500 Machine Engines"
SEBF9179
"Specifications for Pistons, Rings, and Piston Pins for C175 Engines"
SEBF9182
"Inspection and Repair Procedure for the Saddle of the Rocker Arm Shaft in C15, C16, C18, 3406E, C27, C32, and 3456 Engines"
SEBF9184
"Specifications and Measuring Procedures for Crankshafts in C175 Engines"
SEBF9185
"Specifications and Salvage for Cylinder Blocks in C175 Engines"
SEBF9186
"Specifications and Visual Inspection of Rocker Arms, Rocker Arm Shafts, Bridge Assemblies, and Lifters for C175 Engines"
SEBF9187
"Specifications for Camshafts on C175 Engines"
SEBF9191
"Specifications and Salvage Procedures for Front Gear Train on C175 Engines"
SEBF9192
"Specifications and Salvage Procedures for Rear Gear Train on C175 Engines"
SEBF9193
"Specifications for Cylinder Head Assemblies on C175 Engines"
SEBF9197
"Specifications for Connecting Rods in C175 Engines"
SEBF9198
"Specifications for the Measurement and Salvage of the Engine Oil Pump for the C175 Engines"
SEBF9202
"Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers" Caterpillar: Confidential Yellow
r080am5
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10/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF9207
"Specifications and Rebuilding Procedure for G3520 TPS57 Type, 3516 TPS52 Type, and 3516B TPS52 Type ABB Turbochargers"
SEBF9213
"Measuring the Distance to the Top Deck of C15, C15, C16, C18, 3400, C27, and C32 Engines"
SEBF9214
"Specifications for Camshafts in 3400, 3300, 3200, 3100, 3000, and Dseries Engines"
SEBF9215
"Specifications for Camshafts in 3600 and C280 Series Engines"
SEBF9216
"Specifications for Camshafts in C7, C7.1, C9, C10, C11, C12, C13, C15, C16, C18, C27, C30, and C32 Engines"
SEBF9217
"Specifications for Crankshafts in C7, C9, C9, C10, C11, C12, C12, C13, C13, C15, C15, C16, C16, C18, C18, C27, C30, and C32 Engines"
SEBF9220
"Specifications for Crankshafts in 3400, 3300, 3200, 3100, 3000, and DSeries Engines"
SEBF9223
"Inspection of Diesel Particulate Filters and Diesel Oxidation Catalysts for Tier 4 Machine and Industrial Engines"
SEBF9226
"Inspection and Cleaning Procedures for Geislinger Dampers"
SEBF9235
"Specifications and Repair Procedures for C6.6 Cylinder Blocks"
SEBF9237
"Salvage of Cylinder Heads on C6.6 and 4.4 Engines"
SEBF9242
"Specifications and Salvage Procedures for Connecting Rods in C4.4 and C6.6 Engines"
SEBF9243
"Guidelines for Proper Crankshaft Seal Handling"
SEBF9244
"Guideline for Idler Gear Bushing Machining and Salvage"
SEBF9305
"Guideline for Visual Inspection and Repair of Foam Wiring Harness"
SEBF9308
"Guideline for Proper Gasket Handling and Installation"
SEBF9312
"Specifications and Repair Procedures for C4.4 Cylinder Blocks"
SEBF9314
"Flywheel Housing Salvage for Excavator C18 Engines"
SEBF9315
"Procedure to Inspect and Reuse 3524 Engine Rails"
SEBF9316
"Visual Inspection of Gear Shafts"
SEBF9318
"Reuse and Salvage Guidelines Subscriptions"
SEBF9319
"Replacing, Checking, and Setting the Calibration of Turbocharger Wastegate Actuators"
SEBF9343
"Inspection and Reuse Guideline for Stub Shafts on 3500 Engines"
SEBF9346
"Reuse and Salvage Procedures for C175 Flywheels"
SEBF9354
"Electronic Fluid Temperature Control (ESTAT) Salvage Guideline"
SEHS8187 "Using the 6V7840 Deck Checking Tool Assembly" SEHS8869 "Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal" SEHS8919 "Salvage Procedure for Cast Iron Cylinder Blocks"
r080am5 Caterpillar: Confidential Yellow
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
11/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
REHS1758 "Test Procedure for a Brazed and Rubber End Sheet Oil Coolers"
Hydraulic Reuse and Salvage Media Table 3 Hydraulic Reuse and Salvage Media Media Number
Title
REHS1607 "Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors" REHS1765
"Testing Hydraulic Cylinders Using the 1883926 Caterpillar Cylinder Tester and the 9U6803 Caterpillar Cylinder Tester"
REHS1769 "Reuse and Salvage Guideline for OffHighway Truck Hydraulic Hoist Cylinder Rods" REHS2553 "Reuse Guideline for Hydraulic Cylinder Position Sensor" REHS2677 "Hydraulic Cylinder Repair Process" REHS2689 "Hydraulic Cylinder Honing" REHS2811 "Hydraulic Cylinder Seal Failure Analysis" SEBF8033
"Specifications For Hydraulic Piston Pump And Motor Components"
SEBF8072
"Inspection and Salvage of Hydraulic Cylinder Components"
SEBF8073
"Specifications and Reusability for Hydraulic Gear Pumps and Motors"
SEBF8080
"Vane Type Hydraulic Pumps"
SEBF8113
"Specifications for LSeries Reusable Hydraulic Pump and Motor Components"
SEBF8133
"Hydraulic Piston Pumps Used in Certain Models of Caterpillar Equipment"
SEBF8134
"Individual Clutch Modulation (ICM) Control Valves"
SEBF8153
"Universal Joint Assemblies For Hydraulic Link Motors In 943973 Track Loaders, 225245B Excavators, 235 & 245 Front Shovels, 227 Loggers"
SEBF8161
"Hydraulic Gear Pumps Used in Transmissions"
SEBF8165
"Hydraulic Piston Motors"
SEBF8179
"Universal Joint Assemblies For Hydraulic Link Motors In 943973 Track Loaders, 225245B Excavators, 235 & 245 Front Shovels, 227 Loggers"
SEBF8189
"Interchangeability of Parts for Various Designs of SP10K Hydraulic Pumps"
SEBF8208
"Machining the Oring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders"
SEBF9091
"Repair Process for Hydraulic Gear Pumps"
SEBF9161
"Manual Length Measurement and Calibration of Position Sensors for Steering Cylinders" Caterpillar: Confidential Yellow
r080am5
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
12/19
20/10/2016
SEBF9374
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
"Specifications and Salvage for Well Stimulation Fluid End"
SEHS8630 "Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders" SEHS9353 "Vane Type Hydraulic Pump Identification Guidelines" SENR4940 "Track Motor Assembly Procedures (973)" SENR5206 "HPCU Transmission Assembly Procedure" SENR5207 "Piston Pump Assembly Procedures (Vickers)" SENR5418 "Hydraulic Cylinder Assembly Procedures Chart" SENR6084 "Hydraulic Cylinder Assembly Procedures Chart 300 Family of Excavators"
Drive Train Reuse and Salvage Guidelines Table 4 Drive Train Reuse and Salvage Media Media Number
Title
REHS1806 "Welding Repair of Motor Grader Frame" REHS2099
"Reuse and Salvage Guideline for Front Suspension Cylinder Housings and Heads on Off Highway Trucks"
REHS2110
"Center Steering Arm Straight Bore Inspection and Salvage Procedure for OffHighway Trucks"
REHS2346
"Weld Repair Procedure for the Rear Axle AFrame and Rear Axle Housing on 785, 789, and 793 OffHighway Trucks"
REHS3631 "Weld Repair Procedure for the Rear Axle AFrame on 777 OffHighway Trucks" SEBF8004 "Output Flange for Torque Converters on D6, D7, D8, and D9 TrackType Tractors" SEBF8005 "Repair of Pump Drive Gears for Torque Converters" SEBF8007
"Salvage Procedures For Worn Carriers Used in Torque Converters 1T0630, 1T0611, and 1T0670 on D8 and D9 Tractors"
SEBF8008 "Turbine Wheel for Torque Converters Used with Power Shift Transmissions" SEBF8011 "Freewheel Side Plates and Thrust Bearing Races For Torque Converters" SEBF8016 "1T0149 Bearing Outer Race Inspection and Reuse" SEBF8037 "Brake Drums for OffHighway Trucks, Tractors, and Scrapers" SEBF8038 "Reconditioning of Worn 6D7995 Circle Drive Housing on 12F and 14E Motor Graders" SEBF8044 "Repair of Torque Converter Stator Wheels"
r080am5
Caterpillar: Confidential Yellow SEBF8048 "Procedure to Machine Damaged Transmission and Differential Yokes" https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
13/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8056 "Brake Drums for TrackType Tractors and Loaders" SEBF8060 "Repair of Transmission, Torque Converter, and Torque Divider Shafts" SEBF8078
"Conventional (NonPlanetary) Final Drive Gears for Track Type Tractors and Track Type Loaders"
SEBF8079 "Reusability of Planetary Final Drive Components for TrackType Tractors" SEBF8082
"Procedure to Repair Worn Torque Converter Clutch Housing Seal Area on 992D, 992C, 988F, and Later 988B Wheel Loaders"
SEBF8083 "Inspection and Salvage of Wheel Spindles for All OffHighway Trucks" SEBF8084
"Procedure to Repair Damaged Sprocket Hubs for D8L, D8N, D9L, D9N, D10N, and D11N Tractors"
SEBF8086
"Variable Capacity Torque Converter Impeller Salvage for 623B (46P), 633D (25W), 834B (92Z) Tractors and 988B (50W), 922C (42X, 49Z) Loaders"
SEBF8087 "Cast Aluminum Stator Wheels for Torque Converters" SEBF8088 "Pump Drive Group Salvage for 992B and 992C Wheel Loaders" SEBF8090
"Wheel Loader Power Train Specifications: 966C, 966D, 966E, 980C, 988B, 992, 992B, 992C"
SEBF8093
"Planetary Final Drives for Wheel Loaders, Wheel Tractors, Compactors, Underground Articulated Trucks"
SEBF8095 "Service Brakes for OffHighway Trucks and Tractors" SEBF8117 "Procedure to Repair Worn Blade Circles for Series G Motor Graders" SEBF8118 "Salvage of Center Bearing in Torque Converter Input Housing" SEBF8119
"Differential Housing Components for Wheel Loaders, Articulated Trucks, Wheel Tractors, Compactors, Integrated Toolcarriers, and Motor Graders"
SEBF8120 "Repair of Worn Wheel Stud Holes on 992C and 992D Wheel Loaders" SEBF8121 "Salvage of Differential Carriers for Wheel Loaders" SEBF8122 "Procedure for Repairing Wheel Rims for OffHighway Trucks" SEBF8123 "Procedure to Restore Sprocket Shaft Bores in Oval TrackType Machines" SEBF8126 "Universal Joints and Drive Shafts" SEBF8127
"Yoke Bearing Journals on Bulldozer Lift Cylinders for TrackType Tractors and Wheel Dozers"
SEBF8132
"Salvage of Final Drive Sprocket Hubs For Pipelayers, Track Loaders, and TrackType Tractors"
SEBF8135 "Repair of Web Cracks In Final Drive Planetary Carriers" SEBF8158
r080am5 "Steering Clutch and Brake Discs and Plates for Scrapers, Pipelayers, TrackType Tractors, and Caterpillar: Confidential Yellow Loaders"
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
14/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8159 "Front Suspension Cylinder Rods for 789 Trucks" SEBF8168 "Salvage of Final Drive Carrier Plate for TrackType Loaders" SEBF8182
"Salvage and Reuse of Final Drive Axle Bearings Used in OffHighway Trucks/Tractors and 990, 992, and 994 Wheel Loaders"
SEBF8183
"Salvage of Final Drive and Differential Thrust Washer Used in OffHighway Trucks, Tractors, and Wheel Loaders"
SEBF8185 "Salvage Procedure for Final Drive Planet Gear Used in OffHighway Trucks" SEBF8190 "Reusability of Tapered Bearings" SEBF8193 "Reusability of Drive Train Gears" SEBF8194 "Specifications for Rear Suspension Cylinder Components Used in OffHighway Trucks" SEBF8195 "Salvage Procedure for 8E2155, 6I9430, 6I9678 Transmission Covers" SEBF8199 "Salvage of Brake Housings Used on OffHighway Trucks" SEBF8200 "Salvage of Differential Bearing Cage on OffHighway Trucks" SEBF8221
"Salvage of Planetary Carrier (Outer Pin Bore) Using Pressed In Sleeves for 785 and 789 Trucks"
SEBF8222
"Salvage of Planetary Carrier Pin Bores Using Tapered Roller Bearings for 785 and 789 Trucks"
SEBF8223
"Salvage of Inner Planetary Carrier Pin Bores using Tapered Roller Bearings for 785, 789, and 793 OffHighway Trucks"
SEBF8225 "Reusability of Final Drive Splines on 785, 789, 793, and 797 OffHighway Trucks" SEBF8227 "Salvage of Differential Housing Assembly Used on OffHighway Trucks" SEBF8252
"Installing Tapered Roller Bearings in 6G6352 Planet Gears in Final Drives of OffHighway Trucks"
SEBF8254
"Removing Wear from Seal Grooves in Seal Ring (Stator) Carrier Assemblies for OffHighway Trucks"
SEBF8271 "Salvage of Tapered Steering Bores" SEBF8275
"Major NonEngine Power Train Component Receiving and Inspection Report for Off Highway Trucks"
SEBF8285
"Salvage of Outer Planetary Carrier Pin Bores, Using Metal Spray and Machining Operations for 793 OffHighway Trucks"
SEBF8305
"Procedure to Install Sleeve Bearings in the Rear Auxiliary Drive Group Used in 793 Off Highway Trucks"
SEBF8334 "Installing New Tapered Roller Bearings in Wheel Assemblies on 793 OffHighway Trucks" SEBF8342
"Transmission, Torque Converter, and Final Drive Updates for 768C through 793B Off r080am5 Highway Trucks" Caterpillar: Confidential Yellow
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
15/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF8401 "Dimensions for Articulated Joints and Steering Cylinder Bores for Motor Graders" SEBF8419 "Axle Housing and Final Drive Hub Salvage Procedure for 24H & 24M Motor Graders" SEBF8420 "Rebuilding Front Axles, Spindle Housings, Leaning Arms, and Lean Bars" SEBF8421
"Field Repair Welding Procedure of Centershift Bracket Assembly for 16G and 16H Motor Graders"
SEBF8439
"Procedure to Salvage Reaction Hubs, Retainers, and Seal Retainers Used in Wheel Groups of OffHighway Trucks"
SEBF8443 "Inspection and Repair Procedures for Wheels that are Used on OffHighway Trucks" SEBF8487 "Rebuilding Wheel Tractor Scraper Hitches, Brackets & Scraper Kingbolt Housings" SEBF8728 "Specifications for Inspection of Driveline Fasteners" SEBF8752 "OffHighway Truck Final Drive Planetary Carrier" SEBF8759 "Reusability of Rear Final Drive Splines on 769 to 784 OffHighway Trucks" SEBF8783
"Salvage of Articulated Truck Center Differential Carrier by Installation of Service Repair Cage"
SEBF8805 "Motor Grader Circle Pinion Reuse" SEBF8834 "Brake Clutch Discs and Plates Using Extended Life Friction Material" SEBF8841
"Planetary Final Drives for Small and Medium Wheel Loaders and Small Integrated Tool Carriers"
SEBF8879 "Repair/Replace Large OHT Body Pivot Bores and Suspension Bores" SEBF8880 "797 OHT Front Axle Steering Arm Bolt Hole Repair" SEBF8892 "Caterpillar Hammer Failure Analysis Guide" SEBF8958
"Inspection and Repair Procedure for Wheels that are Used on 992, 993K, and 994 Wheel Loaders"
SEBF8959 "797 OHT Differential Thrust Washer Mounting Hole Repair" SEBF8988 "797 OHT Differential Repair Procedure" SEBF9118 "Procedure to Remove Large Wheel Bearing Cups" SEBF9135 "Inspection of Rim Assemblies of OffHighway Trucks" SEBF9138 "797 Rear Wheel Bearing Full Second Life Reusability Guidelines" SEBF9166 "Repair of Front Strut Support for OffHighway Trucks" SEBF9168 "Universal Joints and Drive Shafts" SEBF9218 "D7E Electric Drivetrain & Accessory System Rebuild & Reuse Outline" SEBF9239 "Spherical Roller Bearing and Wear Plate Inspection"
r080am5 Caterpillar: Confidential Yellow
"Procedure to Remove and Install Sleeve Bearings in the Rear Auxiliary Drive Group in D11 https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
16/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF9306 Track Type Tractors" SEBF9309 "Inspection and Salvage of Front Wheel Spindles for OffHighway Trucks" SEBF9310 "Rebuilding Ripper Pin Bores" SEBF9311 "Reuse and Salvage of Rear Links on 793F, 795F, & 797 OffHighway Trucks" SEBF9317
"Reusability Guidelines & Crack Inspection for Front & Rear Wheel Spindles on 16 & 24 Motor Graders Used in Mining Applications"
SEBF9328 "Reusability of Worm Gear Sets" SEBF9329 "980 NonEngine End Frame Axle Mount Pad Cracking Repair" SEBF9330 "980 NonEngine End Frame Upper Tower Cracking Repair" SEBF9331 "7495 Padlock Reuse Inspection Procedure" SEBF9338
"Inspection of Rubber Blocks for 793F AC, 794 AC, 795F AC, and MT4400D AC Off Highway Trucks"
SEBF9345 "Reworking Bores on 2G0632 Yoke Assembly" SEBF9351 "Reuse & Salvage on 795F AC/XQ Wheel Motor" SEBF9355 "2868076 Spindle Counter Bore Repair at Mid Support Bearing Housing" SEBF9356 "Rework of Brake Group for OffHighway Trucks" SEBF9358 "7495 Swing Girder & Shaft Reusability Inspection" SEBF9365 "Reuse and Salvage of the MT3700 AC and MT4400 AC Wheel Motor" SEBF9368 "Procedure to Inspect and Repair the Front Wheels on 793 797 OffHighway Truck" SEBF9371 "Reuse and Salvage Operations Guideline for ESeries Hammers" SEBF9380 "Rear Wheel Reuse and Salvage Inspection Guide for 795F & 797" SEBF9382 "797 Axle Housing (Banjo) Crack Repair" SEBF9383 "Repair of 2826634 Wheel Adapter" SEBF9393 "Rear Axle Stiffener Installation Procedure for 785, 789, 793 & 795 OffHighway Truck" SEBF9395 "On Machine Reuse and Salvage for 773E Front Suspension Cylinder Housing" SEBF9400 "Reuse & Salvage Procedure for OffHighway Truck Accumulators" SEBF9406 "Standard Rear Wheel Reuse and Salvage Inspection Guide for 793 OHT" SEBF9414 "XLP Rear Wheel Reuse and Salvage Inspection Guide for 793 & MT4400" SEBF9415 "Rework of 793 Front Spindles for Autonomous Conversion" SEHS9320 "9D7899 Axle Housing Salvage" r080am5 Caterpillar: Confidential Yellow https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
17/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
Transmission Reuse and Salvage Procedures Table 5 Transmission Reuse and Salvage Media Media Number
Title
SEBF8006
"Clutch Housings and Clutch Pistons for Transmissions and Torque Dividers"
SEBF8013
"Transmission Clutch Plates and Disc Assemblies with Sintered Bronze Friction Material"
SEBF8014
"Identification and Applications of Transmission Clutch Plates and Specifications to Machine Reaction Faces for Power Shift Transmissions"
SEBF8017
"Clutch Ring Gears For All Power Shift Transmissions"
SEBF8021
"Transmission Bevel Pinion and Transfer Gear for D5, D6, D7, D8, and D9 Tractors with Oval Tracks"
SEBF8028
"Salvage Case Assembly and Idler Shaft in Transmission Transfer Gear Groups for 621B, 623B, 627, 627B, 641, 641B, 650B, 651B, 651E, 657, 657B, 657E, 657G, 660B, 666, and 666B TractorScrapers"
SEBF8031
"Transmission Clutch Plates and Disc Assemblies with F37 and F37X Friction Material"
SEBF8070
"Bearing Bores in Hydrostatic Transmission Cases"
SEBF8091
"Reuse and Salvage of Transmission Components"
SEBF8096
"Transmission Governor Salvage for Seven and Eight Speed Powershift Transmissions"
SEBF8098
"Transmission Clutch Plates and Disc Assemblies with Rayflex Friction Material"
SEBF8099
"Repair of Reaction Dowel Holes in Transmission Clutch Housings"
SEBF8114
"Identification of NonMetallic Discs that are Used in Power Shift Transmissions"
SEBF8115
"Transmission Clutch Plates and Disc Assemblies with Cellulose Friction Material"
SEBF8116
""White Layer Flaking" of Transfer Gears in OffHighway Trucks and Tractors"
SEBF8147
"Replacing Tubes In Housings That Are Installed With Mechanical Joints (Expanded and Welded)"
SEBF8163
"Procedures to Salvage Thrust Faces on Planetary Carriers"
SEBF8173
"Salvage of Transmission Transfer Gear Case and Cover for Articulated Trucks, Compactors, Load Haul Dump, Wheel Loaders, Wheel Tractors, and Motor Graders"
SEBF8178
"Procedure to Salvage Tang Slots on Transmission and Brake Pistons."
SEBF8257
"Procedure to Salvage the Slots for the Pin and Holes for the Reaction Dowel in Transmission Clutch Plates, Pistons, and Housings"
SEBF8332
"Transmission Transfer Gear and Torque Converter Updates for 994 Wheel Loaders"
SEBF9241
"Inspection of Synchronizer Assemblies for Continuously Variable Transmissions"
r080am5 Caterpillar: Confidential Yellow
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
18/19
20/10/2016
R1600G Load Haul Dump 9YZ00001UP (MACHINE) POWERED BY 3176C Engine(SEBP5171 40) Sistemas y componentes
SEBF9324
"Inspection of Clutch Reaction Splines in Aluminum Transmission Cases"
SEHS9420
"Output Transfer Shaft and Case Rework"
SMHS8079 "Installation of 6T1995 Housing As And 6T2483 Transfer Gear Case Assembly" Copyright 1993 2016 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.
Thu Oct 20 2016 11:42:35 GMT0500 (Hora est. Pacífico, Sudamérica) r080am5
r080am5 Caterpillar: Confidential Yellow https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sis…
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