R-J2 Controller Parts Manual

This manual describes the following products:

Name of products

Abbreviation

FANUC Robot ARC Mate 100 FANUC Robot ARC Mate 120 FANUC Robot ARC Mate 100i FANUC Robot ARC Mate 120i FANUC Robot S–6 FANUC Robot S–12 FANUC Robot M–6i FANUC Robot M–16i FANUC Robot S–420iF FANUC Robot S–420iW FANUC Robot S–420iL FANUC Robot S–420iR FANUC Robot S–500 FANUC Robot S–700 FANUC Robot M–710i

ARC Mate 100 ARC Mate 120 ARC Mate 100i ARC Mate 120i S–6 S–12 M–6i M–16i S–420iF S–420iW S–420iL S–420iR S–500 S–700 M–710i

i–CABINET or B–CABINET

S–800 S–900

B–CABINET

M–410i M–410iW M–410iWX

M–410i CABINET or B–CABINET

P–155 P–200 P–300S P–300T

Paint CABINET

FANUC Robot S–800 FANUC Robot S–900 FANUC Robot M–410i FANUC Robot M–410iW FANUC Robot M–410iWX FANUC Robot P–155 FANUC Robot P–200 FANUC Robot P–300S FANUC Robot P–300T

Control Unit

FANUC Robot is controlled by FANUC SYSTEM R–J2

1. HOW TO READ THE PARTS MANUAL

1. HOW TO READ THE PARTS MANUAL 1.1

Introduction This manual contains parts lists and assembly drawings for the major assemblies and subassemblies for the robot. It also contains lists and drawings of small parts such as screws and bolts which are common to the various assemblies and subassemblies. Instructions for reading the parts lists and assembly drawings appear in para. 1.2. Instructions for reading the small parts lists and drawings are given in para. 1.3.

1.2

Reading Parts Lists and Assembly Drawings The parts list identifies the subassemblies and parts for a specific unit or major assembly. The assembly drawing indicates the location at which the parts are installed. For example, the parts list shown for the total assembly. This specification number. It then specification number, and includes user.

below identifies the major assemblies and parts list identifies the major assembly and its shows the item number, quantity, part name, any special remarks that will be helpful to the

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Notice that the list in the example shown above has three sections labeled A, B and C. The information given in these three sections is as follows : (1) Section A UNIT ......................... Unit identification symbol ASSEMBLY NAME .............. Name of assembly SPECIFICATION .............. The specification number (2) Section B ( / ) ........................ The total number of pages in the series in which parts for an assembly are listed and the number of the specific page being read. The example given here (1/2) is page 1 of 2.

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(3) Section C UNIT ......................... Unit identification symbol NO. .......................... Serial number for part Q’TY ......................... The number of parts used in assembly or subassembly PARTS NAME .................. The name of the parts SPECIFICATION .............. The specification number (part number) Use this number to order the parts. PAGE ......................... The page number of the drawing on which the part is identified REMARK ...................... Additional information useful to the reader

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The relationship between the data in the parts list and that in the parts list is illustrated below.

Fig. MAIN CPU BORAD

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2. CONFIGURATION

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3. CONTROL UNIT PARTS LIST AND DRAWING

ITEM

REFERENCE ITEM

ASSEMBLY NAME

a

3.1

CABINET

b

3.2

BACKPLANE

c

3.3

POWER SUPPLY UNIT

d

3.4

MAIN CPU BOARD

e

3.5

EMERGENCY STOP CONTROL BOARD

f

3.6

MODE SELECTION SWITCH

g

3.7

PROCESS I/O BOARD

h

3.8

SERVO AMPLIFIER

i

3.9

OPERATOR BOX

j

3.10

OPERATOR BOX CABLE

k

3.11

OPERATOR’S PANEL

l

3.12

FAN UNIT

m

3.13

BREAKER

n

3.14

I/O UNIT MODEL A

o

3.15

I/O UNIT MODEL B

p

3.16

TEACH PENDANT

q

3.17

TEACH PENDANT CABLE

r

3.18

TRANSFORMER/REACTOR

s

3.19

HOUR METER

t

3.20

ROBOT CONNECTION CABLE

u

3.21

DOOR INTERLOCK

v

3.22

PERIPHERAL DEVICE CONNECTION CABLE

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ITEM

REFERENCE ITEM

ASSEMBLY NAME

w

3.23

REDUNDANT E–STOP UNIT

x

3.24

DISCHARGE RESISTOR UNIT

y

3.25

FERRITE CORE

z

3.26

NOISE FILTER

aa

3.27

OPTICAL ISOLATOR

ab

3.28

BATTERY UNIT

ac

3.29

ISB UNIT

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2MB 4MB

6MB 8MB 0,5MB

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1MB 2MB

3MB

-0531 !

4MB

-0530 !

8MB

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3.8 SERVO AMPLIFIER (1/2) J1

J2

J3

J4

J5

J6

ARC Mate 100 S–6

A06B–6076–H005 or A06B–6076–H105 (6–axes AMP)

ARC Mate 120 S–12

A06B–6076–H004 or A06B–6076–H104 (6–axes AMP)

S–420i

A06B–6076–H001 or A06B–6076–H101 (6–axes AMP)

S–500,A–520i M–400i

A06B–6076–H002 or A06B–6076–H102 (6–axes AMP)

S–700

A06B–6076–H003 or A06B–6076–H103 (6–axes AMP)

ARC Mate 100i M–6i

A06B–6076–H105 (6–axes AMP)

ARC Mate 120i M–16i

A06B–6076–H104 (6–axes AMP)

M–710i

A06B–6076–H101 (6–axes AMP)

S–900

AMP1

AMP3

AMP5

AMP2

AMP4

AMP6

A06B–6089– H106

A06B–6089– H106

A06B–6089– H106

A06B–6089– H105

A06B–6089– H105

A06B–6089– H105

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M–410i

M–500

A06B-6076-H106

A06B–6087–H115 (PSM) AMP1

AMP2

AMP3

AMP4

A06B–6079– H106

A06B–6079– H106

A06B–6079– H106

A06B–6079– H103

AMP1

AMP3/M

AMP2

AMP3/L

AMP4

A06B–6089– H106

A06B–6089– H206

A06B–6089– H105

A06B–6089– H206

A06B–6089– H104

SERVO AMPLIFIER (2/2) J1

J2

J3

J4

J5

J6

J7

J8

J9

J10

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P–200 6 AXES CONTROL

AMP1/M

AMP4

AMP2/M

AMP1/L

AMP2/L

AMP3

A06B–6089– H209

A06B–6089– H106#J006

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H101#J005

P–200 7 AXES CONTROL

AMP1/M

AMP4

AMP2/M

AMP1/L

AMP2/L

AMP3/L

AMP3/M

A06B–6089– H209

A06B–6089– H106#J006

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

P–200 6+2 AXES CONTROL

AMP1/M

AMP4

AMP2/M

AMP1/L

AMP2/L

AMP3

AMP5/L

AMP5/M

A06B–6089– H209

A06B–6089– H106#J006

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H101#J005

A06B–6089– H201

A06B–6089– H201

P–200 6+2 AXES CONTROL

AMP1/M

AMP4

AMP2/M

AMP1/L

AMP2/L

AMP3

AMP5/L

AMP5/M

A06B–6089– H209

A06B–6089– H106#J006

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H101#J005

A06B–6089– H208

A06B–6089– H208

P–200 7+2 AXES CONTROL

AMP1/M

AMP4

AMP2/M

AMP1/L

AMP2/L

AMP3/L

AMP3/M

AMP5/L

AMP5/M

A06B–6089– H209

A06B–6089– H106#J006

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H210

A06B–6089– H201

P–200 7+2 AXES CONTROL

AMP1/M

AMP4

AMP2/M

AMP1/L

AMP2/L

AMP3/L

AMP3/M

AMP5/L

AMP5/M

A06B–6089– H209

A06B–6089– H106#J006

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H208

A06B–6089– H208

P–200 7+3 AXES(P–10) CONTROL

AMP1/M

AMP4

AMP2/M

AMP1/L

AMP2/L

AMP3/L

AMP3/M

AMP5

AMP6/L

AMP6/M

A06B–6089– H209

A06B–6089– H106#J006

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H209

A06B–6089– H105

A06B–6089– H208

A06B–6089– H208

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is BLUE in reality ! see ref. @ op.box 102

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Revision Record FANUC Robot series (R–J2 CONTROLLER for Europe) PARTS MANUAL (B–80526EN–1)

S Modification of PAINT–CABINET. S Addition of the following products. 03

Oct., ’97

S ARC Mate 120i S M–16i S P–200 S Addition of the following products. S ARC Mate 100i

02

May, ’96

S M–6i S M–710i S M–410i S Correction of errors.

01

Jan., ’96

Edition

Date

Contents

Edition

Date

Contents