QP Painting JSA

QFM-DKN-25-01 Rev: 0 Date: 19.11.2012 Page : 1 of 6

JOB SAFETY ANALYSIS

PETROSERV LIMITED

RISK MATRIX

PROJECT/JOB DETAILS Project Ref./ Job Title / Work Order:

INCREASING PROBABILITY Potential Severity

People

Asset / Production

Environment

Reputation

A Never heard of  in industry

B Has Occurred in Industry

C Has Occurred in QP

D Occurs several times a year in QP

E Occurs several times a year at this site

No Risk

Low

Low

Low

Low

0

No Injury

No damage

No affect

No Impact

1

Slight injury or health effects

Slight damage, No disruption to operation

Slight effect

Slight impact

Low

Low

Low

Low

Low

2

Minor injury or health effects

Minor damage (=QR 250,000)

Minor effect

Limited impact

Low

Low

Medium

Medium

Medium

3

Major Fatality or permanent total disability

Major damage (=QR 1,300,000)

Localized Effect

National impact

Low

Medium

Medium

Medium

High

4

Single fatality or permanent total disability

Major damage (=25,000,000)

Major effect

Regional Impact

Low

Medium

Medium

High

High

5

Multiple fatalities

Extensive damage(=25,000,000)

Massive Effect

International Impact

Medium

Medium

High

High

High

Probability Factor

DATE: 19/11/2012 JSA No: REVISION:

3475 / GC 12104700

Brief Description of job: Painting Job Location : Dukhan

Permit Requirements: Hot/cold/Radiography

Sponsoring Department: Performing Department: Permit Authority

Participants(parties involved in JSA)

JSAApproved by

Hazard Area Classification:

All the mitigation measures identified in JSA are in place before starting the activates

Work site supervisor

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QFM-DKN-25-01 Rev: 0 Date: 19.11.2012 Page : 2 of 6

JOB SAFETY ANALYSIS

Sl. No. 1

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Activity (Job Steps )

Raise relevant permit clearance

Site Preparation

Potential Hazards

Severity Before Mitigation

Incorrect information on permit/clearance

P= 3C(M) A=2B (M) E= 2B(M) R= 2C(M)

Ground conditions

P= 2C (M) A= 0B (L) E= 0A(NR) R= 1B(L)

Plant Hazards

Exposure to Hazardous gases

P= 2C (M) A= 0B (L) E= 0A(NR) R= 1B(L)

P= 3C(M) A= 0A(NR) E= 0A(NR) R= 2C(M)

Required Control/Mitigation Measures 

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P= 1C(L) Have a clear understanding of  A= 1A(L) work to be performed and E= 1A(L) R= 1C(L) location Attention to be paid on uneven terrain structure. Hold pre-job safety meeting

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Get Authorization of work permit

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Site safety rules shall be followed

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Hold pre-job safety meeting

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Check with operations Identify potential Plant Hazards i.e. (critical valves that can be knocked or damaged while passing).

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Appropriate PPE shall be used

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Get Authorization of work permit

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Carry out gas test before entry.

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Severity After Mitigation

Get Authorization of work permit

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PETROSERV LIMITED

Use personal H2S monitor in hazardous area If required, go for continuous gas test. Maintain gas leak awareness by location and wind direction. If  monitor warning actuates leave area and use a predetermined escape route across wind Marking off hazardous areas

Action Party

Supervisor, Safety Officer

P= 1C(L) A= 0A(NR) E= 0A(NR) R= 0B(L)

Site Engineer, Supervisor.

P= 1C(L) A= 0A(NR) E= 0A(NR) R= 0B(L)

Supervisor

P= 1C(L) A= 0A(NR) E= 0A(NR) R= 1C(L)

Site Engineer, Supervisor, Safety Officer.

QFM-DKN-25-01 Rev: 0 Date: 19.11.2012 Page : 3 of 6

JOB SAFETY ANALYSIS

Transportation

P= 3C (M) A= 3C (M) E= 2C(M) R= 2C(M)

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Material Handling (Manual)

P= 3C (M) A= 1C (L) E= 1C(L) R= 1B(L)

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PETROSERV LIMITED

P= 1C (L) A= 1C (L) Inspection and maintenance of  E= 1C(L) R= 1B(L) vehicle shall be done periodically Traffic rules & regulations shall be followed

Supervisor.

All loads transported in a pick-up (or utility) truck or other cargo vehicle shall be securely fastened and shall not exceed the manufacturer’s load specifications and legal limits for the vehicles Shut off the engine and hand brake shall be applied when leaving the vehicle, the driver must leave his vehicle and not return to it until the loading / unloading activity is complete. Ensure that sub-contractors shall follow traffic Rules & Regulations Try to use trolleys wheelbarrows if possible.

or

If required use lifting equipment to unload materials from vehicle. Personnel shall follow proper lifting techniques When lifting a load with another person(s), communicate with the other person(s) before lowering your end of the load. Do not try lifting a load that is too heavy – ask for help Do not twist your body while carrying a heavy load Appropriate PPE shall be used

P= 1C (L) A= 0B (NR) E= 0A(NR) R= 0B(L)

Supervisor.

QFM-DKN-25-01 Rev: 0 Date: 19.11.2012 Page : 4 of 6

JOB SAFETY ANALYSIS

Defective Tools / Equipment

P= 3C (M) A= 2C (M) E= 2C(M) R= 2B(M)

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4

Painting

Harmful vapour

P= 3C (M) A= 0A (NR) E= 1C(L) R= 2B(L)

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Fire & Explosion

P= 3C (M) A= 3C (M) E= 3C(M) R= 2C(M)

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PETROSERV LIMITED

P= 1C (L) A= 0B (L) E= 1B(L) R= 1B(L)

Supervisor, Painter

Work shall be done by certified personnel Obtain MSDS for the paint as well as thinner. Wear the required PPE (Long Sleeve Coverall, Apron, Face Shield & suitable respiratory protection etc.). Ensure proper ventilation of the area.

P= 1C (L) A= 0A (NR) E= 1A(L) R= 1B(L)

Supervisor, painter

Store paint & thinners in safe & designated location away from source of ignition. Do not leave unattended the Spray Paint Gun & Hose with on condition. Ensure there is no naked flame or spark generating equipment in the area where spray painting is to be done. Never smoke in the area where spray painting is in progress. Keep the suitable fire extinguishers ready

P= 1C (L) A= 1C (L) E= 1B(L) R= 1B(L)

Supervisor, safety officer

Ensure the equipment / tool to be used for painting (such as Spray Paint Gun, Hoses, pump etc.) are free from defect. The equipment and tools are adequately bonded to prevent accumulation of electrostatic charges. Maintenance shall be done regularly. Required PPE shall be used.

QFM-DKN-25-01 Rev: 0 Date: 19.11.2012 Page : 5 of 6

JOB SAFETY ANALYSIS

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Contaminated Clothing

P= 3C (M) A= 0A (NR) E= 1C(L) R= 2C(M)

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Unsafe Storage of  Paint & Thinner

P= 2C (M) A= 2C (M) E= 1C(L) R= 1C(M)

Fire fighting & first aid training shall be provided P= 1C (L) A= 0A(NR) E= 0A(NR) R= 1B(L)

PM, Supervisor

Do not leave unattended the Spray Paint Gun & Hose with on condition. Isolate the equipment from all source of energy when not in use. Supervisor shall ensure the prior to leaving the site, equipment is shut off and tools are kept at safe or designated area

P= 1C (L) A= 1A(L) E= 0A(NR) R= 1A(L)

supervisor

Store the paint & thinners in

P= 1C (L) A= 1A(L) E= 0A(NR) R= 1A(L)

Supervisor, safety officer

P= 1C (L)

supervisor

Do not eat or smoke wearing a Clean / dispose safely the paint soaked coverall / gloves.

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P= 2C (M) A= 2C (M) E= 1C(L) R= 1C(M)

Isolate the equipment from all source of energy when not in use.

paint soaked coverall / gloves 

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Un-attended Equipment / Tool

PETROSERV LIMITED

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Wash properly consuming any food. Provide washing & facilities for personnel

before cleaning

safe & designated location away from source of ignition. 

Do not leave unattended the Spray Paint Gun & Hose with on condition.

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Illumination

P= 2C (M)

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Isolate the equipment from all source of energy when not in use. Supervisor

shall

ensure

that

QFM-DKN-25-01 Rev: 0 Date: 19.11.2012 Page : 6 of 6

JOB SAFETY ANALYSIS

A= 2C (M) E= 1C(L) R= 1C(M)

5

Windup & Housekeeping

Scattered Material

P= 2C (M) A= 2C (M) E= 2C(L) R= 1C(M)

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PETROSERV LIMITED

adequate lighting is available during painting activity. If required temporary lighting shall be provided.

A= 1A(L) E= 0A(NR) R= 1A(L)

Ensure proper wind up housekeeping at worksite.

P= 1C (L) A= 1A(L) E= 1B(L) R= 1A(L)

&

Spillages paints & thinner must be cleaned up as soon as is practicable. The accessories (spray paint gun, hoses & pump) not being used must be disconnected and stored separately. Keep walk ways, aisle, and staircases clear of materials, equipment’s and other items

JOB SAFETY ANALYSIS Job steps: List the main sequential steps. Each step should be analyzed with the associated risk involved and its severity Alternative Considered: What are the possible means of achieving the job outcome with less risks Now undertake the JAS and record in the table above. Using JSA Hazard Checklist, Critical Question & Risk Assessment tables.

supervisor