Project Specfication for Piping Class.pdf
March 16, 2017 | Author: Avr Chandana | Category: N/A
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BI-- 3192 24/04/06
ISSUED FOR CONSTRUCTION
BI-- 3192 ISSUED FOR DESIGN 08/01/06
0
B
1
SCOPE.......................................................................................................................... 3
2
DEFINITIONS................................................................................................................ 3
3
REFERENCES.............................................................................................................. 3
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10
ASME (American Society Mechanical Engineers)..................................................... 3 API (American Petroleum Institute) ........................................................................... 4 ASTM (American Society for Testing and Materials)................................................. 4 BSI (British Standards Institute)................................................................................. 4 MSS (Manufacturers Standardization Society).......................................................... 5 SAMSS (Saudi Aramco Material System Specifications) .......................................... 5 Saudi Aramco Standard Drawings............................................................................. 6 Saudi Aramco Engineering Specifications................................................................. 6 NACE (National Association of Corrosion Engineers) ............................................... 6 EEMUA (Engineering Equipment and Materials Users Associations) ....................... 6
4
DOCUMENT CONFLICT............................................................................................... 7
5
DESIGN......................................................................................................................... 7
5.1 5.2 5.3 5.4
Codes and Standards ................................................................................................ 7 Material ...................................................................................................................... 7 Piping Components ................................................................................................... 7 Piping Material Class Coding System...................................................................... 12
ATTACHMENT 1........................................................................................................................ PIPING MATERIAL SERVICE CLASS INDEX ..........................................................................
DISCIPLINE ENGINEER
ATTACHMENT 2........................................................................................................................
________________
PIPING MATERIAL CLASSES ..................................................................................................
DATE ___________
ATTACHMENT 3........................................................................................................................
PROJECT ENGINEER
BRANCH CHARTS ....................................................................................................................
________________ DATE ___________ CERTIFIED
________________ DATE ___________ CONSTRUCTION AGENCY ________________ DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
2 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
SAUDI ARABIAN OIL COMPANY
MW
MW PS PSDS
PSDS PS/RS
MW JK
PRC
APP CKD
PSDS
JO/EWO
BI-- 3192
DATE
A
REV. NO.
05/09/05
ISSUED FOR APPROVAL
DESCRIPTION
ENG’G
CE
PRC
SAUDI ARAMCO 2616-ENG (10/2002)
1
This specification, based on the Saudi Aramco Engineering Standard SAES-L-105 covers the selection of materials for the process piping and utility piping for the Khursaniyah Gas Plant Project
BI-- 3192 ISSUED FOR DESIGN
BI-- 3192
08/01/06
24/04/06
B
0
ISSUED FOR CONSTRUCTION
JO/EWO
BI-- 3192
DATE
05/09/05 A
ISSUED FOR APPROVAL
DESCRIPTION
2
REV. NO.
SCOPE
3
DEFINITIONS SAUDI ARAMCO
Saudi Arabian Oil Company
BTJV
Bechtel Technip Joint Venture
CONTRACTOR
BTJV
CONSTRUCTION CONTRACTOR
HOLD
REFERENCES The requirements contained in the latest editions (unless a year is specified) of the following codes and standards form part of this specification
3.1
ASME (American Society Mechanical Engineers) B31.1
Power Piping
B31.3 (2002)
Process Piping
B31.8
Gas Transmission and Distribution Piping Systems
B1.1
Unified Inch Screw Threads (UN and UNR Thread Form)
B1-20.1
Pipe Threads, General Purpose (Inch)
B16.5
Pipe Flanges and Flanged Fittings NPS ½ Through NPS 24 Metric/Inch Standard
B16.9
Factory-Made Wrought Buttwelding Fittings
OPERATIONS
B16.10
Face to Face and End to End Dimension of Valves
________________
B16.11
Forged Steel Fittings, Socket-Welding and Threaded
B16.20
Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound and Jacketed
B16.21
Nonmetallic Gaskets for Pipe Flanges
B16.25
Buttwelding Ends
B16.34
Valves – Flanged, Threaded and Welding Ends
DISCIPLINE ENGINEER ________________ DATE ___________ PROJECT ENGINEER ________________ DATE ___________ CERTIFIED
________________ DATE ___________ CONSTRUCTION AGENCY ________________ DATE ___________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
3 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
SAUDI ARABIAN OIL COMPANY
MW PSDS PS/RS
PRC MW PS PSDS
CE
PRC JK PSDS
MW
CKD ENG’G
APP
SAUDI ARAMCO 2616-ENG (10/2002)
ISSUED FOR CONSTRUCTION
08/01/06
24/04/06
B
0
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN
3.2
DISCIPLINE ENGINEER
B16.42
Ductile Iron Pipe Flanges and Flanged Fittings Classes 150 and 300
B16.47
Large Diameter Steel Flanges NPS 26 Through NPS 60
B16.48
Steel Line Blanks
B18.2.2
Square and Hex Nuts (inch Series)
B36.10M
Welded and Seamless wrought steel Pipe
B36.19M
Stainless Steel Pipe
API (American Petroleum Institute) API 5L
Specification for Line Pipe
API 6D
Specification for Ball Valves and Pipe Line Valves
API 594
Check Valves: Flanged, Lug, Wafer and Butt Welding
API 598
Valve Inspection and testing
API 599
Steel and Ductile Iron Plug Valves
API 600
Steel Gate Valves Flanged and Butt Welding Ends
API 602
Compact Steel Gate Valves Flanged, Threaded, Welding, Extended Body Ends
API 607
Fire Test for Soft Seated Quarter Turn Valves
API 608
Metal Ball Valves – Flanged, Threaded and Welding Ends
API 609
Butterfly Valves, Lug-Type and Wafer Type
________________ DATE ___________ PROJECT ENGINEER ________________ DATE ___________ CERTIFIED
3.3
________________
ASTM (American Society for Testing and Materials)
DATE ___________ CONSTRUCTION AGENCY
As designated in the individual line classes according to material selected
________________
3.4
DATE ___________
BSI (British Standards Institute)
OPERATIONS
BS1868
Steel Check Valves (Flanged and Butt Welding) for the Petroleum, Petrochemical and Allied Industries.
BS1873
Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and allied Industries
BS5352
Steel Wedge Gate, Globe and Check Valves 50mm and smaller for the Petroleum, Petrochemical and Allied Industries.
BS6755
Specification for fire Testing requirements, Part 2 – Testing of Valves.
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
4 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC MW
SAUDI ARABIAN OIL COMPANY
PSDS PS/RS
PRC MW PS PSDS
CE
PRC JK
MW
CKD
PSDS
JO/EWO DATE
05/09/05
REV. NO.
A
BI-- 3192
ISSUED FOR APPROVAL
DESCRIPTION
ENG’G
APP
SAUDI ARAMCO 2616-ENG (10/2002)
24/04/06
08/01/06
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN
ISSUED FOR CONSTRUCTION
3.5
MSS SP-6
Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
MSS SP-25
Standard Marking System for Valves, Fittings, Flanges and Unions
MSS SP-43
Wrought Stainless Steel Butt-Welding Fittings
MSS SP-44
Steel Pipeline Flanges
MSS SP-75
Specification for High Test, Wrought, Butt Welding Fittings
MSS SP-80
Bronze Gate, Globe, Angle and Check Valves
MSS SP-83
Class 3000 Steel Pipe Unions Socket Welding and Threaded
MSS SP-95
Swaged Nipples and Bull Plugs
MSS SP-97
Integrally Reinforced Forged
SAMSS (Saudi Aramco Material System Specifications)
0
B
A
REV. NO.
3.6
MSS (Manufacturers Standardization Society)
01-SAMSS-010
Fabricated Carbon Steel Piping
01-SAMSS-016
Qualification of Pipeline, In- Plant Piping and Pressure Vessel Steel for Resistance to HIC
01-SAMSS-024
Pipe Handling and Nesting
CERTIFIED
01-SAMSS-029
RTR (Fiberglass) Sewer Pipe and Fittings for Gravity Flow
________________
01-SAMSS-031
Product Marking for Pipe of Less than Six Inch Nominal Size
CONSTRUCTION AGENCY
01-SAMSS-034
RTR (Fiberglass) Pressure Pipe and Fittings
________________
01-SAMSS-035
API Line Pipe
02-SAMSS-001
Piping Components for Low Temperature Service
02-SMASS-005
Butt Welding Pipe Fittings
02-SAMSS-011
Forged Steel Weld Neck Flanges for Low and Intermediate Temperature Service
04-SAMSS-001
Gate Valves
04-SAMSS-002
Globe Valves
04-SAMSS-003
Additional Requirements for Low Temperature Valves
DISCIPLINE ENGINEER ________________ DATE ___________ PROJECT ENGINEER ________________ DATE ___________
DATE ___________
DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
5 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
SAUDI ARABIAN OIL COMPANY
MW PSDS PS/RS
MW PS
PRC
MW
PSDS
APP
JK
DATE
05/09/05
JO/EWO
BI-- 3192
ISSUED FOR APPROVAL
DESCRIPTION
PSDS
ENG’G
CKD
CE
PRC
SAUDI ARAMCO 2616-ENG (10/2002)
PRC
MW
MW
PS PSDS
DESCRIPTION
ISSUED FOR CONSTRUCTION 24/04/06 0
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN 08/01/06 B
JO/EWO DATE
05/09/05
REV. NO.
A
BI-- 3192
ISSUED FOR APPROVAL
3.7
3.8
DISCIPLINE ENGINEER ________________
04-SAMSS-005
Check Valves, Swing Type
04-SAMSS-035
General Requirements for Valves
04-SAMSS-048
Valve Inspection and Testing Requirements
04-SAMSS-051
Ball Valves, API 6D
09-SAMSS-107
Application of Composite Fluoropolymer/Ceramic Coatings to Fasteners
Saudi Aramco Standard Drawings AA-0366865
Cathodic Protection, Electrical Insulating / Isolating Assemblies
AC-036413
Raised Face Orifice Flange Assembly
AC-036630
Installation of Jack Screws for Flanged Joints
AC-036633
Spectacle Plates, Blinds & Spacers for Class 150 RF Flanges
AD-036636
Spectacle Plates, Blinds & Spacers for Class 600 RF Flanges
AD-036731
Spectacle Plates, Blinds & Spacers for Class 300 RF Flanges
Saudi Aramco Engineering Specifications SAES-A-301
Materials Resistant to Sulphide Stress Corrosion Cracking
SAES-H-002
Internal and External Coatings for Steel Pipelines and Piping
SAES-L-105
Piping Material Selection
SAES-L-108
Selection of Valves
SAES-L-110
Limitations on Pipe Flanged Joints and Components
SAES –L 130
Material for Low Temperature Service
DATE ___________ PROJECT ENGINEER ________________ DATE ___________ CERTIFIED
________________ DATE ___________ CONSTRUCTION AGENCY ________________ DATE ___________ OPERATIONS
3.9
________________
NACE MR 0175 (2002)
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
BY: ______________
DATE ___________
THIS INDICATES THAT REV. NO. ____________
NACE (National Association of Corrosion Engineers)
3.10 EEMUA (Engineering Equipment and Materials Users Associations) EEMUA 144
90/10 Copper Nickel Alloy Tubes – Seamless and Welded
EEMUA 145
90/10 Copper Nickel Alloy Flanges – Composite and Solid
EEMUA 146
90/10 Copper Nickel Alloy Fittings
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
6 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
MW JK PSDS
SAUDI ARABIAN OIL COMPANY
PSDS PS/RS
CE
PRC
APP CKD ENG’G
SAUDI ARAMCO 2616-ENG (10/2002)
PRC
MW
MW
PS PSDS
SAUDI ARABIAN OIL COMPANY 4
DOCUMENT CONFLICT This document is supplementary to the mandatory requirement of Saudi Aramco engineering standards, materials systems specification and standard drawings. If any conflict occurs between this document and the Saudi Aramco Standards, Specification and Standard drawings then the Saudi Aramco standards, specifications and standard drawings shall govern.
DESCRIPTION
5
DESIGN
BI-- 3192 24/04/06
ISSUED FOR CONSTRUCTION
BI-- 3192 ISSUED FOR DESIGN 08/01/06
Codes and Standards Engineering requirements for design of the piping system are in accordance with ASME B31.3, ASME B31.8 (as applicable) and the applicable SAES-L Specifications.
5.2
Material Piping materials and limitations (pressure, temperature, diameter) are shown in attached piping classes. All 316 stainless steel pipe, fittings and flanges shall be supplied dual grade 316/316L with chemical compositions of 316L grade materials but with the mechanical properties of 316 stainless steel. Charpy impact testing shall be carried out on all carbon steel pipe and wrought piping components, irrespective of material grade, with wall thickness greater than 25mm. Testing shall be in accordance with ASME B31.3 with impact values being 34J min average and 27J min individual for a standard 10mm x 10mm specimen. Impact testing shall be carried out on base material, weld deposit and HAZ.
0
B
JO/EWO
BI-- 3192
DATE
A
REV. NO.
05/09/05
ISSUED FOR APPROVAL
5.1
DISCIPLINE ENGINEER ________________ DATE ___________ PROJECT ENGINEER
See BTJV Doc No 25136-000-3PS-P000-P0004 - General Supply Specification for Piping Material, for specific material requirements.
________________ DATE ___________
For carbon steel piping, the following services require PWHT after piping fabrication:
CERTIFIED
________________ DATE ___________ CONSTRUCTION AGENCY
a)
All Caustic Soda solutions at all temperatures.
b)
All Diglycolamine (DGA) solutions above 270 °F design temperature.
________________ DATE ___________
5.3
OPERATIONS
5.3.1
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
Piping Components Pipe The minimum wall thickness/schedule shall be that shown on each piping class. Calculated thickness shall not be less than D/135 Nominal pipe sizes NPS ¼, 1¼, 2½, 3½, 5 and 22 shall not be used, except as required to mate with equipment connections. Where necessary to match a manufacturer’s equipment connection a reducer must be employed immediately to increase to the next available acceptable pipe size.
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
7 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
MW JK PSDS
PSDS PS/RS
CE
PRC
APP CKD ENG’G
SAUDI ARAMCO 2616-ENG (10/2002)
For nominal pipe sizes greater than NPS 24 pipe sizes shall, wherever possible, increase in increments of 6 inches up to and included NPS 48. Above NPS 48 nominal pipe sizes shall increase in increments of 4 inches. Pipe sizes not included in ASME B36.10 / B36.19 shall not be used. Carbon steel pipe NPS 6 and larger specified to API 5L shall be purchased in accordance with Saudi Aramco Material System Specification 01-SAMSS-035.
API 5L pipe shall have a joint factor of 0.95. All other welded carbon steel pipe shall be 100% radiographed and have a joint factor of 1.0.
BI-- 3192 24/04/06
ISSUED FOR CONSTRUCTION
BI-- 3192 ISSUED FOR DESIGN 08/01/06
Stainless steel pipes shall be seamless up to NPS 12 and EFW for NPS 14 and larger, with 100% radiography and have a joint factor of 1.0. All welded carbon steel pipe specified as NACE shall comply with the requirements of Saudi Aramco Material System Specification 01-SAMSS-016, Qualification of Pipeline, In- Plant Piping and Pressure Vessel Steel for Resistance to HIC. All carbon steel, low temperature carbon steel and stainless steel pipes specified to NACE shall be supplied in accordance to NACE MR01-75 and Saudi Aramco Engineering Standards SAES-A-301, Material Resistant to Sulfide Stress Corrosion. All buried steel pipe shall be externally protected against corrosion per Saudi Aramco Specification SAES-H-002.
0
B
JO/EWO
BI-- 3192
DATE
A
REV. NO.
05/09/05
ISSUED FOR APPROVAL
DESCRIPTION
Carbon steel and low temperature carbon steel pipe shall be seamless up to and included NPS 24 and SAW/EFW larger than NPS 24.
DISCIPLINE ENGINEER
Reinforced Thermosetting Resin (RTR) pipe used above ground, if any, shall have external ultraviolet protection.
________________ DATE ___________ PROJECT ENGINEER
Chlorinated Polyvinyl Chloride (cPVC) piping material used above ground shall have external ultraviolet protection.
________________ DATE ___________ CERTIFIED
Galvanized pipe and couplings shall be supplied galvanized in accordance with ASTM A53, with threads free of galvanizing.
________________ DATE ___________ CONSTRUCTION AGENCY
5.3.2
________________
Flanges Flat face flanges shall only be used to match cast iron valves or non-metallic flanges or to match flat face flanges on equipment. Flat face finish shall be in accordance with MSS-SP-6
DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
Flange face finish of raised face flanges shall be as specified in ASME B16.5 and supplied in accordance with ASME B46.1. All flanges Class 900 and above shall be supplied with Ring Type Joint. Flange joints between spacers or blinds shall be fitted with jackscrews in accordance with Saudi Aramco standard drawing AC-036630 Orifice flanges shall be supplied complete with jackscrews and threaded tap plugs installed in accordance with Saudi Aramco Standard Drawing AC-036413. PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
8 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC MW
SAUDI ARABIAN OIL COMPANY
PSDS PS/RS
PRC MW PS PSDS
CE
PRC JK PSDS
MW
CKD ENG’G
APP
SAUDI ARAMCO 2616-ENG (10/2002)
Flanges NPS 24 and smaller shall be supplied in accordance with ASME B16.5 and for sizes larger than NPS 24 in accordance with ASME B16.47 Series A. Galvanized flanges shall be supplied galvanized in accordance with ASTM A53, with threads and gasket contact area free of galvanizing. 5.3.3
Fittings
BI-- 3192 ISSUED FOR DESIGN
BI-- 3192
08/01/06
24/04/06
B
0
ISSUED FOR CONSTRUCTION
JO/EWO
BI-- 3192
DATE
05/09/05
REV. NO.
A
ISSUED FOR APPROVAL
DESCRIPTION
In Sour service socket weld or threaded fittings shall not be used. Butt weld fittings shall be used for all sizes.
DISCIPLINE ENGINEER ________________ DATE ___________ PROJECT ENGINEER ________________ DATE ___________ CERTIFIED
________________
For non sour services socket weld fitting shall normally be used for NPS 1½ and smaller and butt weld fittings for NPS 2 and larger. Butt weld elbows shall be long radius. Carbon steel and low temperature carbon steel butt weld fittings up to and including NPS 24 shall be seamless. Fittings greater than NPS 24 shall be EFW with 100% radiography of weld seam and have a joint factor of 1.0. Stainless steel butt weld fittings up to and including NPS 12 shall be seamless. Fittings greater than NPS 12 shall be EFW with 100% radiography of weld seam and have a joint factor of 1.0. Galvanized fittings shall be supplied galvanized in accordance with ASTM A53, with threads free of galvanizing. Fitting Type
Manufacturer’s Standard
Aramco Standard
Butt weld Fittings
ASME B16.9
02-SAMSS-005
Forged Fittings
ASME B16.11
None
Unions
MSS SP-83
None
O’lets
MSS SP-97
None
Butt Weld (High Yield)
MSS SP-75
02-SAMSS-005
Swages
MSS SP-95
None
DATE ___________ CONSTRUCTION AGENCY
Full couplings, where allowed, shall be used for connections of NPS 1½ and smaller pipes in straight runs. Quantities and supply shall be within Construction Contractor’s scope.
________________ DATE ___________ OPERATIONS
Unless otherwise stated, the wall thickness of butt welded fitting shall be equal to the thickness of connected pipe.
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
In general, all nipples of sizes NPS 1̕½ and smaller shall be seamless and cut from pipe and have a minimum wall thickness of schedule 80.
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
9 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC MW
SAUDI ARABIAN OIL COMPANY
PSDS PS/RS
PRC MW PS PSDS
CE
PRC JK PSDS
MW
CKD ENG’G
APP
SAUDI ARAMCO 2616-ENG (10/2002)
PRC
MW
MW
PS PSDS
BI-- 3192 24/04/06 0
ISSUED FOR CONSTRUCTION
BI-- 3192 ISSUED FOR DESIGN 08/01/06 B
SAUDI ARABIAN OIL COMPANY 5.3.4
Valves Valves shall comply with the requirements of the following SAMSS 04-SAMSS-001
Gate Valves
04-SAMSS-002
Globe Valves
04-SAMSS-003
Additional Requirements for Low Temperature Valves
04-SAMSS-005
Swing Check Valves
04-SAMSS-035
General Requirements for Valves
04-SAMSS-048
Valve Inspection and Testing Requirements
04-SAMSS-051
Ball Valves API 6D
All valves shall conform to 04-SAMSS-035 and inspection and testing shall comply with the requirements of 04-SAMSS-048. All valves for use in low temperature applications shall comply to the requirements of 04-SAMSS-003 Additional Requirements for Low Temperature Valves. Types of valves and valve trim shall be in accordance with the individual Piping Classes, based on service conditions. All SW globe and check valves shall conform to API 602 as applicable except when full bore is required.
DISCIPLINE ENGINEER ________________
All ball valves shall be full bore.
DATE ___________ PROJECT ENGINEER
Unless otherwise noted, face to face/end to end dimensions shall be in accordance with ASME B16.10 or API 6D whichever is applicable.
________________ DATE ___________ CERTIFIED
In steam service, Saudi Aramco specification shall be applied with added appendices as follows:
________________ DATE ___________ CONSTRUCTION AGENCY ________________
Gate
04-SAMSS-001 Appendix D
Globe
04-SAMSS-002 Appendix D
Swing Check
04-SAMSS-005 Appendix C
DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
Stainless steel valves shall be supplied dual grade 316/316L for socket weld and butt weld valves and dual grade or standard grade for flanged valves. L grade valves are not acceptable alternatives. Valves specified to NACE shall conform to the requirements of NACE MR0175-2002 and SAES-A-301. Ball, butterfly and plug valves shall be fire-safe design, except where used on water/utility services. Welded bodies shall not be used.
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
10 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
MW JK PSDS
JO/EWO
BI-- 3192
DATE
05/09/05
REV. NO.
A
ISSUED FOR APPROVAL
DESCRIPTION
PSDS PS/RS
CE
PRC
APP CKD ENG’G
SAUDI ARAMCO 2616-ENG (10/2002)
PRC
MW
MW
PS
All butterfly valves in hydrocarbon service shall be flanged, API 609 Series B design.
PSDS
Soft seated ball and butterfly valves, and tight shut-off Gate and Globe valves with PTFE seat inserts shall be limited to a maximum design temperature of 250°F. Gear Operated Valves :
DESCRIPTION
Valves shall be actuated by gear operator as specified below: Cl 150
≥24”
Cl 300
≥16”
Cl 600
≥8”
Cl 900 & Higher
≥6”
Cl 150
≥14”
Cl 300
≥10”
Cl 600
≥8”
Cl 900
≥6”
Cl 1500
≥4”
Cl 150
≥6”
Cl 300
≥4”
Cl 600 & Higher
≥3”
Cl 150
Refer to Piping Class
Cl 300
Refer to Piping Class
Cl 150/300
Refer to Piping Class
ISSUED FOR CONSTRUCTION
Globe Valve
24/04/06
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN 08/01/06
Ball Valve
0
B
A
REV. NO.
DATE
05/09/05
JO/EWO
BI-- 3192
ISSUED FOR APPROVAL
Gate Valve
DISCIPLINE ENGINEER
Plug Valves
________________ DATE ___________
Butterfly Valves
PROJECT ENGINEER ________________ DATE ___________
5.3.5 Branch Connections
CERTIFIED
Branch connections for metallic classes shall be in accordance with SAES-L-110 unless shown otherwise in the pipe classes. Welded branch connections shall be verified in accordance with ASME B31.3 para 304.3.
________________ DATE ___________ CONSTRUCTION AGENCY ________________
5.3.6 Threads
DATE ___________ OPERATIONS
Threads for threaded pipes, fittings, flanges and valves shall be in accordance with ASME B1.20.1 taper threads.
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
PTFE (Teflon) tape shall not be used. Seal welding of threaded joints shall be in accordance with SAES-L-110. 5.3.7
Gaskets Asbestos in any form shall not be used in the manufacture and construction of gaskets. Non-Metallic gaskets shall be in accordance with ASME B16.21
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
11 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
MW JK PSDS
SAUDI ARABIAN OIL COMPANY
PSDS PS/RS
CE
PRC
APP CKD ENG’G
SAUDI ARAMCO 2616-ENG (10/2002)
PRC
MW
MW
PS PSDS
SAUDI ARABIAN OIL COMPANY Spiral wound and ring joint type gaskets shall be in accordance with ASME B16.20 5.3.8
Bolts Bolts, cap screws and nuts shall be threaded in accordance with ASME B1.1. Where flange insulation assembly is required, bolt lengths shall be calculated to suit the application in accordance with Saudi Aramco Standard Drawing AA-036865.
ISSUED FOR CONSTRUCTION 24/04/06 0
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN 08/01/06 B
JO/EWO DATE
05/09/05
REV. NO.
A
BI-- 3192
ISSUED FOR APPROVAL
DESCRIPTION
Bolts used in underground piping shall be ceramic fluoropolymer coated as per 09-SAMSS-107.
DISCIPLINE ENGINEER
All stud bolts shall be threaded full length and supplied with two heavy series hexagon nuts. All jack screws and hexagon headed bolts shall have threads extended to the underside of the head.
5.4 5.4.1
Piping Material Class Coding System The piping class coding system consists of four alpha-numeric fields containing one or two characters each. Each field describes various features of the piping class.
5.4.1.1 First Field The first field defines the pressure rating and consists of one or two numeric characters. Refer to paragraph 5.4.2.1 5.4.1.2 Second Field
________________
The second field defines the pipe material and consists of two alpha characters. Refer to paragraph 5.4.2 2
DATE ___________ PROJECT ENGINEER
5.4.1.3 Third Field
________________ DATE ___________
The third field defines the corrosion or erosion allowance and consists of one numeric character. Refer to paragraph 5.4.2.3
CERTIFIED
________________
5.4.1.4 Fourth Field
DATE ___________ CONSTRUCTION AGENCY
The fourth field defines the service and consists of one alpha character. Refer to paragraph 5.4.2.4. The alpha character is also suffixed by numeric characters, which differentiate specific pipe class requirements based on service fluid.
________________ DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
An example of a complete piping line designator is “1CA2P03”. This designator specifies an ASME pressure class 150, impact tested carbon steel piping system with 3.2mm corrosion allowance, designed for general process service, with specific requirement for pipe class service fluids.
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
12 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
MW JK PSDS
PSDS PS/RS
CE
PRC
APP CKD ENG’G
SAUDI ARAMCO 2616-ENG (10/2002)
PRC
MW
MW
PS PSDS
SAUDI ARABIAN OIL COMPANY 5.4.2
Field Definition Tables
5.4.2.1 Pressure Rating Symbol
Symbol 80 85 90 95
24/04/06
Symbol CA CB CC CS CG CJ CK CL CM BC BD DC FE LC LE LP NM NR NT PU PV SC SD SV
DISCIPLINE ENGINEER ________________ DATE ___________ PROJECT ENGINEER ________________ DATE ___________ CERTIFIED
________________ DATE ___________ CONSTRUCTION AGENCY ________________ DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
BY: ______________
DATE ___________
THIS INDICATES THAT REV. NO. ____________
Nominal Pressure Rating or Class (Specific Rating Designations) Non-pressure Pressure Class 75/150 RF Class 3000, API 6A Class 10000,API 6A
5.4.2.2 Line Material
0
B
08/01/06
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN
ISSUED FOR CONSTRUCTION
1 3 4 6 9 15 25 12
Nominal Pressure Rating or Class (ASME B16.5/B16.47 Flange Class) 150 300 400 600 900 1500 2500 125 FF, ASME B16.1/150 FF ASME B16.5
Material Impact Tested Carbon Steel Killed Carbon Steel Low Carbon Steel Carbon Steel Galvanized Carbon Steel 1-1/4 Cr-1/2 Mo Alloy Steel 2-1/4 Cr-1 Mo Alloy Steel 5 Cr-1 Mo Alloy Steel 9 Cr-1 Mo Alloy Steel Copper Tubing 90-10 Cu-Ni Cast Iron, Grey Glass Fiber Reinforced Epoxy Cement-Lined Carbon Steel Epoxy-lined Carbon Steel Polypropylene-lined Carbon Steel Monel 400 Incoloy 800 Carpenter20 (Alloy 20) CPVC(Chlorinated PVC) PVC (Poly Vinyl Chloride) Type 304 Stainless Steel Type 316/316L Stainless Steel AVESTA 254 SMO Stainless Steel
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
13 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
MW JK PSDS A
REV. NO.
DATE
05/09/05
JO/EWO
BI-- 3192
ISSUED FOR APPROVAL
DESCRIPTION
PSDS PS/RS
CE
PRC
APP CKD ENG’G
SAUDI ARAMCO 2616-ENG (10/2002)
PRC
MW
MW
PS PSDS
5.4.2.3 Corrosion Allowance Symbol 0 1 2 3 4 9
Symbol A C D H P Q T U W Y
24/04/06
08/01/06
Service Acid Caustic Drain/Sewer Hydrogen Process (General Hydrocarbon) Chlorination Gas (Owner designator) Wellhead piping (Owner designator) Utility Water (Owner designator) Chlorine Gas (Owner designator)
0
B
Corrosion Allowance Zero Corrosion Allowance 1.6mm 3.2mm 4.8mm 6.4mm Corrosion allowance as noted. Refer to SAE-L-033 for specific corrosion protection requirements
5.4.2.4 Service
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN
ISSUED FOR CONSTRUCTION
DESCRIPTION ISSUED FOR APPROVAL JO/EWO
BI-- 3192
DATE
05/09/05 A
REV. NO.
SAUDI ARABIAN OIL COMPANY
DISCIPLINE ENGINEER ________________ DATE ___________ PROJECT ENGINEER ________________ DATE ___________ CERTIFIED
________________ DATE ___________ CONSTRUCTION AGENCY ________________ DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
14 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC
MW JK PSDS
PSDS PS/RS
CE
PRC
APP CKD ENG’G
SAUDI ARAMCO 2616-ENG (10/2002)
ATTACHMENT 1
PRC MW
PS PSDS
PIPING MATERIAL SERVICE CLASS INDEX
ISSUED FOR CONSTRUCTION 24/04/06
BI-- 3192
BI-- 3192 ISSUED FOR DESIGN 08/01/06
0
B
A
REV. NO.
DATE
05/09/05
JO/EWO
BI-- 3192
ISSUED FOR APPROVAL
DESCRIPTION
The Service Class Index serves as a guide to the Pipe Classes and summarizes each Pipe Class by listing the ASME Design Code, Primary Material, ASME Class and Flange Facing, Corrosion Allowance, Temperature Limits and Services, etc.
DISCIPLINE ENGINEER ________________ DATE ___________ PROJECT ENGINEER ________________ DATE ___________ CERTIFIED
________________ DATE ___________ CONSTRUCTION AGENCY ________________ DATE ___________ OPERATIONS
________________
CONTROL NUMBER
DATE _____________ (DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
EDSD VERIFICATION
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ____________
BY: ______________
DATE ___________
PROJECT SPECIFICATION CONTROL AND INSTRUMENTATION PHILOSOPHY
DWG.TYPE
DOC
KHURSANIYAH GAS PLANT KHURSANIYAH
25136-000-3PS-0000-P0002.doc
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
15 OF 14
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PRC MW
SAUDI ARABIAN OIL COMPANY
PSDS PS/RS
CE
PRC MW PSDS
ENG’G
JK
CKD
APP
SAUDI ARAMCO 2616-ENG (10/2002)
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index Max Class Name Pipe Rev Size 12BD0U01 4 2 12CG0U01
12
2
Flange Rating & Facing PN 20 FF
Corr Allow mm 0
90/10 Cu/Ni
90/10 Cu/Ni
Bronze
Bronze
Full Face Synthetic Fibre
ASME B31.3
150 @ 32 150 @ 230
Cl 125 FF
≤ 3” - 0 ≥ 4” -1.6
Galv. CS ≤ 3 A106-B ≥ 4
A105N- Galv A234-WPB
A105N A216-WCB
Trim 8
Full Face Synthetic Fibre
130 @ 32 130 @ 200
Cl 125 FF
0
RTR Epoxy
RTR Epoxy
A216-WCB Epoxy Lined
Alloy 20
Full Face Elastomer
145 @ 32 145 @ 200 130 @ 240
Cl 125 FF
0
RTR Epoxy
RTR Epoxy
A216-WCB Epoxy Lined
Bronze
Full Face Elastomer
Air (A) Instrument Air (IA) Nitrogen (N) 36
2 12FE0U16
ASME B31.3
Press/Temp Limit psig@°F 200 @ 32 200 @ 200
Pipe Material
Fittings
Valve Body
Valve Trim
Gasket
Fire Water (FW) Utility Water (UW)
2
12FE0A06
Design Code Service
ASME B31.3 Acid Sewer (AS)
68
ASME B31.3 Acid Hydrocarbon (AH) Boiler Blow Down (BBD) Cooling Water Supply (CWS) Cooling Water Return (CWR) Drinking Water (DW) Oily Water (OW) Oily Water Sewer (OWS) Oil & Oil Products (P) Process Water (PW) Gravity Storm Water Sewer(SCR) Storm Sewer (SR) Sanitary Sewer (SWS) Treated Water (TW) Utility Water (UW) Waste Water (WW) Underground
Page 2 of 17
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index
Max Class Name Pipe Rev Size 12LE0U01 68 2
12PU0U16
10
12
6
2
150 @ 32 150 @ 73
Cl 125 FF
1840 @ -100 1840 @ 160
Corr Allow mm 0
Pipe Material
Fittings
Valve Body
Valve Trim
Gasket
FBE lined CS
FBE lined CS
A216-WCB Epoxy Lined
Bronze
Full Face Elastomer
0
CPVC
CPVC
CPVC/ DI Epoxy Lined
CPVC/ Bronze
Full Face Elastomer
ASME B31.3
Cl1500 RTJ
0
SS A312316/316L
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
316SS Ring
SOUR – MR0175-2002 ASME B31.3
3600 @-50 2480 @ 450
Cl1500 RTJ
0
SS A312316/316L
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
316SS Ring
265 @ -50 125 @ 650
Cl 150 RF
1.6
ITCS A333-6 A671-CC65 Cl22
A350-LF2N Cl 1 A420-WPL6
A350-LF2N Cl1/ A352-LCB
Trim 12
Sp Wound 316SS/Graph
265 @ -50 192 @ 425 125 @ 650
Cl 150 RF
3.2
ITCS A333-6 A671-CC65 Cl22
A350-LF2N Cl 1 A420-WPL6
A350-LF2N Cl1/ A352-LCB
Trim 12
Sp Wound 316SS/Graph
Chemical (C) 60
2 1CA2P03
Flange Rating & Facing Cl 125 FF
Oil & Oil Products (P)
2 1CA1P03
ASME B31.3
Press/Temp Limit psig@°F 195 @ 32 195 @ 150 130 @ 240
Drinking Water (DW)
2 15SD0U01
ASME B31.3 Bio Sludge (BS) Oily Sludge (OS) Oily Water (OW) Oily Water Sewer (OWS) Oil & Oil Products (P) Process Water (PW) Sewer (Storm) (SR) Sanitary Sewer (SWS) Treated Water (TW) Utility Water (UW) Water (W) Waste Water (WW)
2 15SD0P01
Design Code Service
ASME B31.3 Oil & Oil Product (P)
68
SOUR - MR0175-2002 ASME B31.3 Oil & Oil Products (P) Relief Line (RL) Sour Water (SOW) SOUR - MR0175-2002
Page 3 of 17
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index
Max Class Name Pipe Rev Size 1CA4P03 68 2
1CC1P01
60
2
SOUR - MR0175-2002 ASME B31.3 Diesel Chemical (C) Fuel Gas (FG) Fuel Gas Low Pressure (FGL) Methanol (M) Nitrogen (N) Oily Water Sewer (OWS) Oil & Oil Products (P) Process Air (PA) Process Water (PW) Relief Lines (RL) Utility Water (UW) Vent Gas (VG)
12
2 1CC2P01
ASME B31.3 Blow Down (BD) Relief Line (RL) Oil & Oil Products (P)
2
1CC2C04
Design Code Service
ASME B31.3
Press/Temp Limit psig@°F 265 @ -50 185 @ 450 140 @ 600 125 @ 650
Flange Rating & Facing Cl 150 RF
285 @ 32 260 @ 200 110 @ 700
Cl150 RF
285 @ 32 260 @ 200
285 @ 32 192 @ 425 110 @ 700
Corr Allow mm 6.4
Pipe Material
Fittings
Valve Body
Valve Trim
Gasket
ITCS A333-6 A671-CC65 Cl22
A350-LF2N Cl 1 A420-WPL6
A182-F316/316L / A352-LCB
Trim 12
Sp Wound 316SS/Graph
1.6
CS A106-B API 5L-B SAW
A105N A234-WPB
A105N A216-WCB
Trim 8
Sp Wound 316SS/Graph
Cl150 RF
3.2
CS A106-B
A105N A234-WPB
A105N A216-WCB
Trim 9
Sp Wound 316SS/Graph
Cl150 RF
3.2
CS A106-B API 5L-B SAW
A105N A234-WPB
A105N A216-WCB
Trim 8
Sp Wound 316SS/Graph
Caustic (CA) 60
PWHT ASME B31.3 15psi LP Condensate (15C) 60 psi LP Condensate (60C) Boiler Feed Water (BFW) Oil & Oil Products (P) Relief Line (RL) Steam Condensate (SC) Utility Air (UA) Water (W)
Page 4 of 17
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index
Max Class Name Pipe Rev Size 1CC2P03 84 2
1CC2P07
68
36
2
SOUR - MR0175-2002 PWHT at design conditions >270°F ASME B31.3 Process (P) Vent Gas (VG)
6
2 1CC4P03
SOUR - MR0175-2002 ASME B31.3 Diglycolamine (DGA) Oil & Oil Product (P) (Amine Service)
2
1CC4A09
ASME B31.3 Acid Hydrocarbon (AH) Boiler Blow Down (BBD) Blowdown (BD) Fuel Gas Low Pressure (FGL) Oil & Oil Product (P) Relief Line (RL) Sulfur (SF) Sour Water (SOW) Vent Gas (VG)
2
1CC2P09
Design Code Service
JACKETED ASME B31.3
Press/Temp Limit psig@°F 285 @ 32* 185 @ 450 110 @ 700
Flange Rating & Facing Cl150 RF
Corr Allow mm 3.2
Pipe Material
Fittings
ASME B31.3 Blow Down (BD) Oil & Oil Product (P) Relief Lines (RL) Sour Water (SOW) Water (W)
Valve Trim
Gasket
CS A106-B API 5L-B SAW
A105N A234-WPB
A105N A216-WCB
Trim 12
Sp Wound 316SS/Graph
CS A106-B API 5L-B SAW
A105N A234-WPB
A105N A216-WCB
Trim 12
Sp Wound 316SS/Graph
*28°F min for W/T 270°F)
Page 13 of 17
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index
Max Class Name Pipe Rev Size 6CJ1P01 36 2
6CS1U05
36
24
24
2
ASME B31.3
Press/Temp Limit psig@°F 725 @ 32 725 @ 560 690 @ 770 192 @: 1050 FV @ 450
Flange Rating & Facing Cl600 RF
870 @ 32 870 @ 500 725 @ 710 FV @ 450
Cl600 RF
725 @ 32 725 @ 560 FV @ 450
Corr Allow mm 1.6
42
ASME B31.3
SOUR - MR0175-2002 ASME B31.3 Diglycolamine (DGA) Oil & Oil Products (P) Sour Water (SOW)
Fittings
Valve Body
Valve Trim
Gasket
A182-F11 Cl2 A234-WP11 Cl1
A182-F11 Cl 2 A217-WC6
Trim 5
Sp Wound 316SS/Graph
1.6
CS A106-B A671-CC65 Cl22
A105N A234-WPB
A105N A216-WCB
Trim 5
Sp Wound 316SS/Graph
Cl600 RF
1.6
CS SA106-B
SA105N SA234-WPB
SA105N SA216-WCB
Trim 5
Sp Wound 316SS/Graph
1440 @ -148 990 @ 450
Cl600 RF
0
SS A312316/316L SS A358316/316L Cl1
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
Sp Wound 316SS/Graph
1440 @ -148 990 @ 450
Cl600 RF
0
SS A312316/316L SS A358316/316L Cl1
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
Sp Wound 316SS/Graph
1440 @ 32 990 @ 450
Cl600 RF
0
SS A312316/316L SS A358316/316L Cl1
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
Sp Wound 316SS/Graph
Blow Down (BD) Oil & Oil Products (P) 24
Pipe Material 1¼Cr-½Mo A335-P11 A691-1¼Cr Cl42
Methanol (ME) Oil & Oil Products (P) Refrigerant (R) Relief Line Cold (RLS)
2
6SD0P07
ASME B31.1 600 psi HP Steam (600S)
2
6SD0P03
ASME B31.3 600 psi HP Steam (600S) Steam (S)
2 6SD0P01
ASME B31.3 600 psi HP Steam (600S) Superheated Steam (S)
2
6CS1U15
Design Code Service
SOUR – MR0175-2002
Page 14 of 17
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index
Max Class Name Pipe Rev Size 6SD0P09 24 2
6SD0U01
24
24
24
24
2
1440 @ 32 990 @ 450
Cl600 RF
0
ASME B31.3
2085 @ -50 1570 @ 650
Cl900 RTJ
2085 @ -50 1570 @ 650
Pipe Material
Valve Trim
Fittings
Valve Body
Gasket
SS A312316/316L SS A358316/316L Cl1
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
Sp Wound 316SS/Graph
SS A312316/316L SS A358-316/316L Cl1
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
Sp Wound 316SS/Graph
1.6
ITCS A333-6
A350-LF2N Cl 1 A420-WPL6
A350-LF2N Cl1/ A352-LCB
Trim 12
Soft Iron Ring
ASME B31.3
Cl900 RTJ
1.6
ITCS A333-6
A350-LF2N Cl 1 A420-WPL6
A350-LF2N Cl1/ A352-LCB
Trim 12
Soft Iron Ring
SOUR - MR0175-2002 ASME B31.8
2085 @ -50 1570 @ 650
Cl900 RTJ
3.2
ITCS A333-6
A350-LF2N Cl 1 A420-WPL6
A350-LF2N Cl1/ A352-LCB
Trim 12
Soft Iron Ring
2085 @ -50 1570 @ 650
Cl900 RTJ
6.4
ITCS A333-6
A350-LF2N Cl 1 A420-WPL6
A350-LF2N Cl1/ A352-LCB
Trim 12
Soft Iron Ring
2220 @ 32 1590 @ 700
Cl900 RTJ
3.2
CS A106-B
A105N A234-WPB
A105N A216-WCB
Trim 12
Soft Iron Ring
Oil & Oil Products (P) Sour Water (SOW) 24
2 9CC2P01
Corr Allow mm 0
Oil & Oil Products (P)
2
9CA4P01
Flange Rating & Facing Cl600 RF
Oil & Oil Products (P)
2 9CA2P03
*Extended Bonnet Valves ASME B31.3
Press/Temp Limit psig@°F 1440 @ -250 1440 @ -148.1 1120 @ 300
Chemical (C) Demin Water (DMW)
2 9CA1P03
ASME B31.3 Methanol (ME) Oil & Oil Products (P) Refrigerant (R) Relief Line Cold (RLS)
2 9CA1P01
Design Code Service
SOUR - MR0175-2002 ASME B31.3 Oil & Oil Products (P)
24
ASME B31.3 Steam Condensate (SC)
Page 15 of 17
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index
Max Class Name Pipe Rev Size 9CC2P03 24 2
9CC2P07
24
24
24
SOUR - MR0175-2002 PWHT at design conditions >270°F) ASME B31.3
SOUR – MR0175-2002 ASME B31.3
ASME B31.3
2
Superheated Steam (S) 24
2
2
SOUR – MR0175-2002 ASME B31.3
Steam (S)
9NR1P01
9SD0P03
Corr Allow mm 3.2
CS A106-B
A105N A234-WPB
A105N A216-WCB
Trim 12
Soft Iron Ring
2220 @ 32 1590 @ 700
Cl900 RTJ
3.2
CS A106-B
A105N A234-WPB
A105N A216-WCB
Trim 12
Soft Iron Ring
1930 @ 32 1590 @ 700
Cl900 RTJ
6.4
CS A106-B
A105N A234-WPB
A105N A216-WCB
Trim 12
Soft Iron Ring
1420 @ 32 1420 @ 700 FV @ 450
Cl900 RTJ
1.6
CS A106-B A671-CC65 Cl22
A105N A234-WPB
A105N A216-WCB
Trim 5
Sp Wound 316SS/Graph
725 @ 32 725 @ 1050 FV @ 450
Cl900 RTJ
0
Alloy 800 B407 UNS N08800
B564 UNS N08800 B366 CNRIC
B564 UNS N08800 Trim 5 A494 CY-40
Nickel 201 Ring
1550 @ -148 900 @ 450
Cl900 RTJ
0
SS A312316/316L SS A358316/316L Cl1
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
316SS Ring
1440 @ -148 1400 @ 700
Cl900 RTJ
0
SS A312316/316L
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Trim 12
316SS Ring
Pipe Material
Fittings
Valve Body
Valve Trim
Gasket
Oil & Oil Products (P) Relief Line (RL)
2
9SD0P01
Flange Rating & Facing Cl900 RTJ
Diglycolamine (DGA) Oil & Oil Products (P)
2
9CS1U05
ASME B31.3
Press/Temp Limit psig@°F 2220 @ 32 1590 @ 700
Oil & Oil Products (P) Relief Line (RL)
2
9CC4P03
Design Code Service
ASME B31.3 Oil & Oil Products (P)
6
SOUR – MR0175-2002 ASME B31.3 Methanol (ME) Oil & Oil Products (P)
Page 16 of 17
Khursaniyah Gas Plant Project Saudi Aramco Service Class Index
Max Class Name Pipe Rev Size 9SD0P09 24 2
80CG0D01 4 2
Design Code Service ASME B31.3 Methanol (ME) Oil & Oil Products (P) *Extended Bonnet Valves ASME B31.3
Press/Temp Limit psig@°F 1450 @ -250 1450 @ -148.1 1355 @ 600
Flange Rating & Facing Cl900 RTJ
285 @ 32 260 @ 200
Cl150 FF
Corr Allow mm 0
0
Pipe Material
Fittings
Valve Body
SS A312316/316L
A182-F316/316L A403-WP316/316L
A182-F316/316L A351 CF8M
Galv. CS
A105N Galv. A234-WBP Galv.
N/A
Vent Gas (VG)
Page 17 of 17
Valve Trim Trim 12
Gasket 316SS Ring
Full Face Synthetic Fibre
REVISION CERTIFICATE
(DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
THIS INDICATES THAT REV. NO. ____________
C
B
A
REV. NO.
DATE
24/04/06
08/01/06
05/09/05
JO/EWO ISSUED FOR APPROVAL
BI-- 3192
DESCRIPTION
ISSUED FOR CONSTRUCTION
BI-- 3192 ISSUED FOR DESIGN
BI-- 3192
PSDS
PSDS
PSDS
ENG’G
PS
PS
JK
CKD
CE PRC PRC PRC
APP MW MW MW
SAUDI ARABIAN OIL COMPANY ATTACHMENT 2
PIPING MATERIAL CLASSES
DISCIPLINE ENGINEER
DATE ___________ ________________
PROJECT ENGINEER
DATE ___________ ________________
CERTIFIED
DATE ___________ ________________
CONSTRUCTION AGENCY
DATE ___________ ________________
OPERATIONS
DATE ___________
________________
CONTROL AND INSTRUMENTATION PHILOSOPHY
PROJECT SPECIFICATION
KHURSANIYAH
25136-000-3PS-0000-P0002.doc
DWG.TYPE
KHURSANIYAH GAS PLANT
DOC
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
DATE _____________
BY: ______________
CONTROL NUMBER
EDSD VERIFICATION
SAUDI ARAMCO 2616-ENG (10/2002)
REVISION CERTIFICATE
(DCC)NO. _______________________________
BY DRAWING COMPLETION CERTIFICATE
APPROVAL/CERTIFICATION REQUIREMENTS,
OF THIS DRAWING IS COVERED, FOR ALL
THIS INDICATES THAT REV. NO. ____________
C
B
A
REV. NO.
DATE
24/04/06
08/01/06
05/09/05
JO/EWO ISSUED FOR APPROVAL
BI-- 3192
DESCRIPTION
ISSUED FOR CONSTRUCTION
BI-- 3192 ISSUED FOR DESIGN
BI-- 3192
PSDS
PSDS
PSDS
ENG’G
PS
PS
JK
CKD
CE PRC PRC PRC
APP MW MW MW
SAUDI ARABIAN OIL COMPANY ATTACHMENT 3
BRANCH CHARTS
DISCIPLINE ENGINEER
DATE ___________ ________________
PROJECT ENGINEER
DATE ___________ ________________
CERTIFIED
DATE ___________ ________________
CONSTRUCTION AGENCY
DATE ___________ ________________
OPERATIONS
DATE ___________
________________
CONTROL AND INSTRUMENTATION PHILOSOPHY
PROJECT SPECIFICATION
KHURSANIYAH
25136-000-3PS-0000-P0002.doc
DWG.TYPE
KHURSANIYAH GAS PLANT
DOC
SAUDI ARABIA
PLANT .NO
INDEX
DRAWING NO.
K78
L
RE-551871
JO / EWO: BI-3192
SHT. NO.
REV. NO.
0
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
DATE _____________
BY: ______________
CONTROL NUMBER
EDSD VERIFICATION
SAUDI ARAMCO 2616-ENG (10/2002)
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