Project Report-Granite Cutting & Polishing Unit

PROJECT AT A GLANCE 1 2 3 4 5 6 7 8

NAME OF THE UNIT TYPE OF PROJECT SECTOR CONSTITUTION LINE OF ACTIVITY

XXXX GRANITES MINERAL BASED SMALL PROPRIETORSHIP CUTTING & POLISHING OF GRANITE

INSTALLED CAPACITY UTILISATION CAPACITY @ 60 % NAME & ADDRESS OF

BOULDERS 1,20,000 Sq.Ft per Annum 84,000 Sq.Ft per Annum UPPINIVALASA DURGARAO

ENTREPRENEUR

Thotada Vill, Nadagam Post, NarasannapetaMandal, Srikakulam Dist.

8

ADDRESS OF THE UNIT

S.No.257/5, Near Narasingupalli Vill, Bammidi post, kotabommali Mandal,

9 10 11 12 12

Srikakulam Dist. TOTAL PROJECT COST COST OF PRODUCTION (PER ANNUM) SALES REVENUE (PER ANNUM) NET PROFIT (PER ANNUM) BEFORE TAX NET PROFIT RATIO

Rs. 2,22,00,000 Rs. 1,67,24,947 Rs. 1,80,00,000 Rs. 12,75,053 7.08 %

13 14

RATE OF RETURN ON INVESTMENT BREAK EVEN POINT

10.45 % 76.9 %

A Feasibility Report on Granite Cutting & Polishing Plant

INTRODUCTION

INTRODUCTION Granite technically refers to a light-coloured granulose plutonic rock composed of felspars, plagioclase, quartz (felsic minerals) and minor amounts of mafic minerals, such as biotite, hornblende, pyroxene, iron oxides, etc. But, in the commercial parlance, the term granite has become synonymous with all those crystalline rocks which have pleasing colours, strength to bear the processes of quarrying and cutting & polishing and are used commonly for decorative purposes. Being more resistant to wear and tear as well as weathering, granite is most sought-after stone to be used as

2

A Feasibility Report on Granite Cutting & Polishing Plant

building as well as decorative stone. The fascination for granite is due to its taking mirror-like polish, high compressive strength, longevity and beauty. India possesses enormous deposits of all types of dimension stones. It is one of the largest producers of dimension stones in the world. The dimension stone industry employs over one million workforce. This industry plays a vital role in the economy of states like Tamil Nadu, Andhra Pradesh, Karnataka and Rajasthan. Rural economy of many developing states like Madhya Pradesh, Uttar Pradesh, Orissa and North-Eastern States is dependent on this industry. The granite used for decorative purposes is a costly material in comparison with other materials. Hence, its utilisation and trade within the country has been at a low profile compared with the exports. With the emergence of the rich middle class and spurt in construction activity, the internal trade is on the rise. Although granite is a minor mineral, it is a major contributor in foreign exchange earnings. India is the second largest exporter of raw granite after China and ahead of Brazil and South Africa. India ranked fifth in the export of processed (value added finished) product. RESOURCES India is endowed with abundant resources of a wide variety of granite. As on 1.4.2005, resources of granite dimension stone of all types are estimated at 37,426 million cubic metres. Of these resources, 1,130 million cubic metres (about 3%) fall in reserves category while remaining 36,296 million cubic metres or about 97% fall in resources category. Gradewise classification reveals that about 8% resources fall under black granite while 91% under coloured granite. About 1% reserves and resources are of unclassified grade. Under reserve category, about 23 million cubic metres of all grades fall under proved category while 1,162 million cubic metres fall under probable category. Statewise breakup of resources reveals that Karnataka with about 25% resources is leading followed by Jharkhand (24%), Rajasthan (23%), Andhra Pradesh (6%), Madhya Pradesh (5%) and Orissa (5%) which together accounted for 88% resources. With regards to reserves, about 93% reserves are located in Madhya Pradesh (86%) and Orissa (7%).

3

A Feasibility Report on Granite Cutting & Polishing Plant

The Market Prospects Granite known as “King of Stones” because of its inherent characteristics such as extra fine mirror polish, scratch free glossy surface and durability. Indian granite has become the most sought after and extensively used stone material in building constructions and massive structural works throughout the world and is well known in the international market not only for its elegance and aesthetic quality but also for its durability. The usage of granite tiles and slabs is increasing as the construction activity is growing up. There is huge market potential for granite monuments in overseas. Slabs of fine finish are also being exported form our district. As there are large granite recourses in our district, the cutting and polishing activity becomes good investment decision. Project Demand The rapid development of urban areas, high-rise buildings, housing complexes, malls, governmental and non governmental buildings make use of granite for both their interiors and exteriors. Once limited to the wealthy, granite has now become a part of the common people’s use because of the supply of granite from the new granite industries.

4

A Feasibility Report on Granite Cutting & Polishing Plant

BASIS AND PRESUMPTIONS

BASIS & PRESUMPTIONS  It is assumed that the unit will operate on Two shift basis for 25 working days a month and 300 working days in a year.

 The Installed capacity of the unit is 1,80,000 Sq Ft per annum if the plant runs overall day. 60% capacity utilization is considered on two shift running.

 Raw materials are supplied from different destinations. Raw material cost includes transportation charges. The materials are supplied to the site.

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A Feasibility Report on Granite Cutting & Polishing Plant

 The salaries and wages for staff and labour have been taken into consideration on the basis of prevailing market rates and Minimum Wages Act.  Interest on term loan has been taken at the rate of 14% on an average. This rate may vary depending upon the policy of the financial institutions/agencies from time to time.  The cost of plant and machinery, Raw materials, selling price of finished products etc. are the prices collected at the time preparation of project report and may vary depending upon location, manufacturers, market and other various reasons.

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A Feasibility Report on Granite Cutting & Polishing Plant

FEASIBILITY STUDY

INTRODUCTION Feasibility literally means whether some idea will work or not. It knows beforehand whether there exists a sizeable market for the proposed product/service, what would be the investment requirements and where to get the funding from, whether and wherefrom the necessary technical knowhow to convert the idea into a tangible product may be available, and so on. As feasibility study is a multivariate concept, I have studied all the aspects to assess our proposed project to be viable not only in technical terms but also in economic and commercial terms too.

7

A Feasibility Report on Granite Cutting & Polishing Plant

In this study, I put my intention on all the facets of the feasibility of the proposed project viz., marketing, technical, financial, economic and legal.

MARKET ANALYSIS A market, whether a place or not, is the arena for interaction among buyers and sellers. From seller’s point of view, market analysis is primarily concerned with the aggregate demand of the proposed product/service in future and the market share expected to be captured. Success of the proposed project clearly hinges on the continuing support of the customers. However, it is very difficult to comprehensively identify the market for one’s product/service. In view of this, I have tried my level best to assess the market for Industrial fasteners. For this, we formed as a team and conducted survey in Srikakulam, Vizianagaram and Visakhapatnam Districts. We have covered mainly the Industrial sectors in these districts. We have taken into consideration the following aspects and compile the information which was collected: 

Consumption trends.



Past and present supply position



Production possibilities and constraints



Imports and Exports



Competition



Cost structure



Elasticity of demand



Consumer

behaviour,

intentions,

motivations,

attitudes,

preferences and 

requirements



Distribution channels and marketing policies in use



Administrative, technical and legal constraints impinging on the marketing of the product

TARGETTED MARKET AND CUSTOMERS

8

A Feasibility Report on Granite Cutting & Polishing Plant

For granite slab & tiles, there is good domestic market. Slabs with fine finish and monuments of different colours, colour patterns and design have export market. we want to concentrate on both domestic and international market. To achieve this, we want to market our product at a cost effective manner and supply the customers the high quality product. The very next, we would plan to supply our product to renowned Distributors and Dealers and also traders in this field.

UNIT LOCATION I am planning to start this unit at an open plot located near Narasingupalli village of Kotabommali mandal. Our proposed location is very nearer to Golden Qudratal National High Way. Transport facilities are not at all a burden to this location. Major Transport operators are having franchisees in Narasannapeta town. It helps us easy transportation of raw materials which would be procured the surrounded area of Tekkali. Final product can also been transported and delivered to any location from our proposed location. Because of these potential advantages, I have chosen location of unit for my business.

Concerning

with

Government

friendly

decisions

towards

entrepreneurship development, there are so many concessions and subsidies are offered particularly to MSME sector. By starting this unit at this location, I can avail Investment subsidy and other concessions form State Government as per Industrial Investment Promotion Policy (IIPP) 2010-15.

PROPOSED NAME OF UNIT We would like to name the production unit as

9

A Feasibility Report on Granite Cutting & Polishing Plant

TECHNOLOGY & ENGINEERING PROCESS DETAILS The processing of granite dimension stones essentially involves the following major operations: quarry opening; blasting; cutting; polishing and ornamenting.

10

A Feasibility Report on Granite Cutting & Polishing Plant

Quarrying for dimension stone requires a specialized method of extraction. Normal quarrying methods use large quantities of explosives to move huge volumes for breaking down into aggregate. This creates cracking throughout the stone, which renders it unsuitable for this purpose. Many a dimension stone quarry has been rendered useless by the over use of explosives. Wire sawing is used for primary block extraction. The system consists of a long stranded wire or diamond tipped wire fed through a series of pulleys and assisted by abrasives. Stranded wire has been used for many years in marble and sandstone, whilst improvements in diamond technology, has seen the recent introduction of wire sawing in granite quarries. The yield from wire sawing is much higher and gives a semi finished surface which allows a close examination of the material before further working. Cutting is performed by a gang-saw for producing granite slabs. Gang sawing uses a reciprocating frame with up to 120 steel blades working theirs way through the block. It can take up to one week to saw each block. Surface finishing or polishing of shaped marble blocks by rubbing beds and polishing machines in order to attain attractive color and uniform texture,

PROCESS FLOW CHART

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A Feasibility Report on Granite Cutting & Polishing Plant

12

A Feasibility Report on Granite Cutting & Polishing Plant

13

A Feasibility Report on Granite Cutting & Polishing Plant

FINANCIAL ANALYSIS

FINANCIAL ASPECTS A. FIXED CAPITAL 1. LAND & BUILDING a. Land i. Cost of land (1.34 Acres)

:

Rs. 12,00,000

:

Rs. 1,50,000

(Including Stamp duty and registration charges) ii. Site Developement (Includes Land filling, Levelling etc.) b. Buildings S.NO

DESCRIPTION

SIZE

UNIT RATE

AMOUNT IN RS.

i

Main Factory shed - RCC framed superstructure with brick walls, IPS

40’ Ft X

Rs.500 per

flooring and roofing consisting of GI

75’ Ft

Sq. ft.

& ACC sheets affixed with J Hooks

(3000

and nuts to steel trusses made of

Sq. ft.)

14

15,00,000/-

A Feasibility Report on Granite Cutting & Polishing Plant

MS angle of desired section and strength bearing capacity. Auxiliary structures Ii Office unit

15’ X 18’ (270 Sq.

iii

Bore well and water connections

iv

and compound wall Sanitary and plumbing charges

ft.) --

Rs.450 per

1,21,500/-

Sq. ft. --

--TOTAL CIVIL CONSTRUCTION COST

1,50,000/30,000/18,01,500/-

2. MACHIERY & EQUIPMENT S.NO i

DESCRIPTION Automatic vertical Block

NOS 1

RATE(Rs) 9,50,000

AMOUNT IN RS. 9,50,000

1

9,25,000

9,25,000

2

2,25,000

4,50,000

1

9,25,000

9,25,000

6

96,500

5,79,000

cutting machine; single balde, 2.7 m dia Step Cutting arrangement; Complete with ii

motors of 30 HP Capacity Automatic vertical Block cutting machine; single balde, 2.5 m dia Step Cutting arrangement; Complete with

iii

motors of 25 HP Capacity Super saw edge cutting machine; blade travel, motorized up-down movement capability;

iv

9.5 HP motors Bridge type auto polishing Machine; pneumatically controlled polishing heads; 24 HP

v

motors Radial Hand polishing Machine; pneumatic regulated pressure capability; 6 HP motors.

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A Feasibility Report on Granite Cutting & Polishing Plant

vi

Gantry Crane; Capcity 30 MT and

1

28,75,000

vii viii

Span of 12 Mtrs Granite Calibration Machine EOT Crane; with Chain Pulley

1 1

1,50,000 2,00,000

21,75,000 1,50,000 3,75,000

2000 Kg capacity TOTAL vii vii viii viii

Excise Duty & Cess @ 10.3 % CST @ 2 % Packaging & Forwarding Charges @ 2 % Installation & Erection Charges @ 3 % TOTAL

64,29,000 6,62,187 1,28,580 1,28,580 1,92,870 75,41,217

3. OTHER FIXED EXPENSES S.NO I Ii

DESCRIPTION Wooden Furniture for office Fire Fighting Equipment (Dry powder type (stored

AMOUNT IN RS. 25,000 75,000

pressure) fire extinguisher-1 no, Carbon dioxide fire extinguisher- 1 no, Dry chemical powder fire extinguisher – 1 no, Fire protection system) & First aid accessories including VAT Iii

Dell Inspiron 560 Desktop Computer; 2GB DDR3 SDRAM,

55,000/-

320GB SATA HDD, 512MB ATI® Radeon HD 4350 graphics card, Dell IN1910N Widescreen 18.5” Flat Panel Monitor with HP LaserJet M1005 Multifunction Printer including VAT Electrification with internal & external electrical equipment

Iii

3,50,000/-

including cost of Distribution Transformer (DTR) for 74 HP power load; charges towards pertaining approvals & clearances. Preliminary & Pre-operative charges; includes preparation of

Iii

50,000/-

Detailed Project Report and other relating layout drawings, market survey expenses etc.

TOTAL TOTAL FIXED CAPITAL INVESTMENT



Cost of Land

2 

Buildings

12,00,000/18,01,500/-

2

16

5,55,000/-

A Feasibility Report on Granite Cutting & Polishing Plant



Machinery & Equipment

75,41,217/-

2 

Other Fixed Expenditure

5,55,000/-

3 TOTAL

1,10,97,717/-

Say Rs. 1,10,00,000

B. WORKING CAPITAL (per month)

1. CUTTING & POLISHING ABRASIVES SL.NO . i

ii

iii

iv

MATERIAL

QTY.

Resinbond Segments #

50 sets

RATE / TON (in Rs.) 900

400 Resinbond Segments #

30 sets

900

27,000

800 Resinbond Segments #

20 sets

900

18,000

1500 Resinbond Segments #

10 sets

900

9,000

3000 Metal Bond Segments #

60 Sets

900

54,000

50 / 60 Metal Bond Segments #

60 Sets

900

54,000

100 Metal Bond Segments #

40 Sets

900

36,000

200 Metal Bond Segments #

30 Sets

900

27,000

50 / 60 Resin Cup # 100 Resin Cup # 200 Resin Cup # 400 Dia Ceramica Pad 4" #

30 Nos 20 Nos 20 200 Nos

225 225 225 150

6,750 4,500 2,250 30,000

60 Dia Ceramica Pad 4" #

175 Nos

150

26,250

100 Dia Ceramica Pad 4" #

150 Nos

150

22,500

200 Dia Ceramica Pad 4" #

100 Nos

150

15,000

17

TOTAL AMOUNT (in Rs.) 45,000

A Feasibility Report on Granite Cutting & Polishing Plant

vi vii

800 Metal Cup 3" # 60 Metal Cup 3" # 100 Metal Cup 3" # 200 Metal Cup 3" # 800 G.C Wheel 24" Blade Segments with

viii ix x xi xii

blank 8" Dry Cutter 4" Dry Cutter 4" Cup Wheel Buff 8" Buff 6"

v

10 Nos 10 Nos 5 Nos 10 Nos 30 Nos 4 Nos 5 5 5 4 4

900 900 900 900 100 6,000

Nos Nos Nos Nos Nos

9,000 9,000 4,500 9,000 3,000 24,000

3,200 1,800 1,800 6,500 3,500 TOTAL

16,000 9,000 9,000 26,000 14,000 5,10,750

Note: the diamond cutting and polishing abrasives procured are sufficient for two months. Hence half of the above head is taken into consideration for monthly requirement. 1. RAW MATERIALS SL.NO . i

MATERIAL

QTY.

Granite Rough Dressed

RATE / CuM (in Rs.) 20,000.00

25

TOTAL AMOUNT (in Rs.) 5,00,000

Block (1 m X 1 m X 1 m) TOTAL

5,00,000

2. SALARY & WAGES SL.NO. i i ii iii iii iv

DESIGNATION Manager Production Supervisor Machine Operator Semi Skilled Worker Accountant cum Store keeper Watchman TOTAL

NOS 1 6 24 12 1

SALARY Rs. 10,000 Rs. 8,000 Rs. 6,000 Rs. 4,500 Rs. 5,000

TOTAL AMOUNT(in RS.) 10,000 48,000 1,44,000 54,000 5,000

3 47

Rs. 3,500

10,500 2,71,500

3. UTILITIES SL.NO. i

DESCRIPTION Electricity

UNIT 20888 Units

(motive power: 70 HP)

(70X0.746X16X25)

18

RATE/UNIT Rs. 4.25

AMOUNT (in RS.) 88,774

A Feasibility Report on Granite Cutting & Polishing Plant

TOTAL

88,774

4. OTHER EXPENSES SL.NO. I ii iii iv v vi vii

DESCRIPTION Transportation & Conveyance Repair & Maintenance Insurance Telephone Charges Other Consumables Advertisement & Publicity Miscellaneous expenses TOTAL

AMOUNT (in RS.) 10,000 5,000 10,000 2,000 5,000 5,000 4,000 41,000

TOTAL RECURRING EXPENDITURE 1 1 2 3 4

Cutting & Polishing Abrassives Raw Materials Salaries & Wages for Personnel Utilities Other Expenses TOTAL

2,55,375/5,00,000/2,71,500/88,774/41,000/11,56,649

Say Rs.12,00,000

TOTAL CAPITAL INVESTMENT I) TOTAL FIXED CAPITAL

:

Rs. 1,10,00,000

II) TOTAL WORKING CAPITAL

:

Rs. 12,00,000

TOTAL

:

Rs. 1,22,00,000

MEANS OF FINANCE I) MY CONTRIBUTION

:

Rs. 6,10,000

II) TERM LOAN FROM BANK

:

Rs. 1,04,50,000

III) LOAN FOR WORKING CAPITAL

:

Rs. 11,40,000

(@ 5 % On Capital Investment)

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A Feasibility Report on Granite Cutting & Polishing Plant

COST OF PRODUCTION (per annum) SL.NO 1 2 3 4 5

PARTICULARS Total Recurring Cost Depreciation @ 5% on Buildings Depreciation @ 10% on Machinery & Equipment Depreciation @ 15% on Office Furniture Interest on Total Investment @ 12% TOTAL

AMOUNT IN RS. 1,44,00,000 90,075 7,67,122 3,750 14,64,000 1,67,24,947

TOTAL SALES (per Annum) BY SALE OF… 1,50,000 sft Granite slabs @ Rs. 120 / sft

Rs. 1,80,00,000 TOTAL

Rs. 1,80,00,000

PROFITABILITY ESTIMATES A. Sales revenue per Annum

:

Rs. 1,80,00,000

B. Cost of production per Annum

:

Rs. 1,67,24,947

C. Net Profit before Tax (A-B)

:

Rs. 12,75,053

PROFIT RATIO Net Profit Ratio

=

Net Profit per year -------------------------- X 100 Annual Sales Revenue

=

12,75,053 ----------------- X 100 1,80,00,000

=

7.08 %

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A Feasibility Report on Granite Cutting & Polishing Plant

RATE OF RETURN ON INVESTMENT

Rate of return on Investment

=

Net Profit per year -------------------------- X 100 Total Capital investment

=

12,75,053 ----------------- X 100 1,22,00,000

=

10.45 %

BREAK EVEN ANALYSIS FIXED COST (In Rs.) Depreciation @ 5% on buildings

90,075

Depreciation @ 10% on Machinery & Equipment Depreciation @ 15% on Office Furniture

3,750

Interest on investment @ 12 %

14,64,000

40% of Salaries & Wages

13,03,200

40% of utility charges

4,26,115

40% of other expenses

1,96,800 TOTAL

B.E.P.

7,67,122

=

42,51,062

Fixed Cost --------------------------- × 100 Fixed Cost + Profit

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A Feasibility Report on Granite Cutting & Polishing Plant

B.E.P.

=

42,51,062 ---------------------------- × 100 42,51,062 + 12,75,053

=

76.9 %

REPAYMENT SCHEDULE WITH INTEREST @ 12 % ON TERM LOAN

Amortization Table for INR10450000.00 borrowed Month

1

2

3

4

5

6

7

8

9

10

11

12

Year

1

1

1

1

1

1

1

1

1

1

1

1

Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 )

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

Principal 79971 80770 81578 82394 83218 84050 84890 85739 86597 87463 88337 89221 Paid (INR)

.06

.77

.48

.26

.20

.39

.89

.80

.20

.17

.80

.18

Interest 10450 10370 10289 10207 10125 10042 99580 98731 97873 97007 96133 95249 Paid (INR)

0.00

0.29

2.58

6.80

2.85

0.67

.17

.26

.86

.89

.26

.88

Total 10450 20820 31109 41316 51442 61484 71442 81315 91102 10080 11041 11994 Interest (INR)

0.00

0.29

2.87

9.67

2.52

3.19

3.36

4.62

8.48

36.37 69.63 19.51

Balance (INR)

10370 10289 10207 10125 10042 99580 98731 97873 97007 96133 95249 94357 028.9

258.1

679.7

285.4

067.2 16.85 25.96 86.16 88.96 25.80 88.00 66.82

4

7

0

4

3

Month

1

2

3

4

5

6

7

8

9

10

11

12

Year

2

2

2

2

2

2

2

2

2

2

2

2

Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 )

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

Principal 90113 91014 91924 92843 93772 94710 95657 96613 97579 98555 99541 10053

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A Feasibility Report on Granite Cutting & Polishing Plant

Paid (INR)

.39

.52

.67

.92

.35

.08

.18

.75

.89

.69

.24

6.66

Interest 94357 93456 92546 91627 90698 89760 88813 87857 86891 85915 84929 83934 Paid (INR)

.67

.53

.39

.14

.70

.98

.88

.31

.17

.37

.81

.40

Total 12937 13872 14797 15714 16621 17518 18406 19285 20154 21013 21862 22702 Interest (INR) 77.18 Balance (INR)

33.71

80.10

07.25

05.95

66.93 80.81 38.11 29.28 44.66 74.47 08.87

93456 92546 91627 90698 89760 88813 87857 86891 85915 84929 83934 82929 53.43

38.91

14.24

70.32

97.97

87.89 30.71 16.96 37.07 81.39 40.14 03.49

Month

1

2

3

4

5

6

7

8

9

10

11

12

Year

3

3

3

3

3

3

3

3

3

3

3

3

Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 )

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

Principal 10154 10255 10358 10461 10566 10672 10778 10886 10995 11105 11216 11328 Paid (INR)

2.02

7.44

3.02

8.85

5.04

1.69

8.90

6.79

5.46

5.01

5.57

7.22

Interest 82929 81913 80888 79852 78806 77749 76682 75604 74515 73416 72305 71183 Paid (INR)

.03

.61

.04

.21

.02

.37

.15

.27

.60

.04

.49

.84

Total 23531 24350 25159 25957 26745 27523 28290 29046 29791 30525 31248 31960 Interest (INR) 37.91 Balance (INR)

51.52

39.56

91.77

97.79

47.16 29.32 33.58 49.18 65.22 70.72 54.55

81913 80888 79852 78806 77749 76682 75604 74515 73416 72305 71183 70050 61.46

04.02

21.00

02.15

37.12

15.43 26.53 59.74 04.27 49.26 83.69 96.47

Month

1

2

3

4

5

6

7

8

9

10

11

12

Year

4

4

4

4

4

4

4

4

4

4

4

4

Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 )

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

Principal 11442 11556 11671 11788 11906 12025 12145 12267 12390 12513 12639 12765 Paid (INR)

0.09

4.29

9.94

7.14

6.01

6.67

9.23

3.83

0.56

9.57

0.97

4.88

Interest 70050 68906 67751 66583 65405 64214 63011 61797 60570 59331 58080 56816 Paid (INR)

.96

.76

.12

.92

.05

.39

.82

.23

.49

.49

.09

.18

Total 32661 33350 34027 34693 35347 35989 36619 37237 37843 38436 39017 39585 Interest (INR) 05.52 Balance (INR)

12.28

63.40

47.32

52.37

66.76 78.59 75.82 46.31 77.80 57.89 74.07

68906 67751 66583 65405 64214 63011 61797 60570 59331 58080 56816 55539 76.38

12.09

92.15

05.01

39.01

82.34 23.10 49.28 48.71 09.14 18.18 63.30

Month

1

2

3

4

5

6

7

8

9

10

11

12

Year

5

5

5

5

5

5

5

5

5

5

5

5

Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 )

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

Principal 12893 13022 13152 13283 13416 13550 13686 13823 13961 14101 14242 14384 Paid (INR)

1.42

0.74

2.95

8.18

6.56

8.22

3.31

1.94

4.26

0.40

0.50

4.71

Interest 55539 54250 52948 51632 50304 48962 47607 46239 44856 43460 42050 40626 Paid (INR)

.63

.32

.11

.88

.50

.83

.75

.12

.80

.66

.55

.35

Total 40141 40683 41213 41729 42232 42722 43198 43660 44109 44543 44964 45370 Interest (INR) 13.70 Balance (INR)

64.02

12.13

45.02

49.52

12.35 20.10 59.22 16.02 76.68 27.23 53.58

54250 52948 51632 50304 48962 47607 46239 44856 43460 42050 40626 39187 31.88

11.14

88.19

50.01

83.46

23

75.23 11.93 79.99 65.73 55.33 34.83 90.12

A Feasibility Report on Granite Cutting & Polishing Plant

Month

1

2

3

4

5

6

7

8

9

10

11

12

Year

6

6

6

6

6

6

6

6

6

6

6

6

Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 )

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

Principal 14528 14673 14820 14968 15118 15269 15422 15576 15732 15889 16048 16208 Paid (INR)

3.16

5.99

3.35

5.38

2.24

4.06

1.00

3.21

0.84

4.05

2.99

7.82

Interest 39187 37735 36267 34785 33288 31777 30250 28707 27150 25577 23988 22383 Paid (INR)

.90

.07

.71

.68

.82

.00

.06

.85

.22

.01

.07

.24

Total 45762 46139 46502 46850 47183 47500 47803 48090 48362 48617 48857 49081 Interest (INR) 41.48 Balance (INR)

76.55

44.26

29.94

18.76

95.76 45.82 53.67 03.89 80.90 68.96 52.20

37735 36267 34785 33288 31777 30250 28707 27150 25577 23988 22383 20762 06.96

70.97

67.62

82.24

00.01

05.95 84.95 21.74 00.90 06.85 23.87 36.05

Month

1

2

3

4

5

6

7

8

9

10

11

12

Year

7

7

7

7

7

7

7

7

7

7

7

7

Payment (INR 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 18447 )

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

Principal 16370 16534 16699 16866 17035 17205 17378 17551 17727 17904 18083 18264 Paid (INR)

8.70

5.78

9.24

9.23

5.93

9.49

0.08

7.88

3.06

5.79

6.25

4.61

Interest 20762 19125 17471 15801 14115 12411 10690 8953. 7198. 5425. 3634. 1826. Paid (INR)

.36

.27

.82

.82

.13

.57

.98

18

00

27

81

45

Total 49289 49480 49655 49813 49954 50078 50185 50274 50346 50401 50437 50455 Interest (INR) 14.56 Balance (INR)

39.84

11.65

13.48

28.61

40.18 31.15 84.33 82.33 07.59 42.40 68.85

19125 17471 15801 14115 12411 10690 89531 71979 54252 36348 18264 0.00 27.35

81.56

82.32

13.09

57.16

24

97.68 7.59

9.71

6.65

0.86

4.61

A Feasibility Report on Granite Cutting & Polishing Plant

MACHINERY SUPPLIERS 1)

M/S RAJASTHAN UDYOG, 13, Heavy Industrial Area, Jodhpur-342003. Ph: 0291-2741421/2741221. Fax: 0291-2741721.

2)

M/S JODHPUR MACHINE TOOLS, E-4 , Suvidha Complex, Shastri Nagar, Jodhpur 342003. Rajasthan. Ph: 0291-2772366, 2772931.

25

A Feasibility Report on Granite Cutting & Polishing Plant

PRODUCT STUDY

26

A Feasibility Report on Granite Cutting & Polishing Plant

SPECIFICATIONS Tiles: Standard dimensions

12" x 12" / 305 x 305 x

24” x 12” / 610 x 305 x

16" x 16" / 405 x 405 x

10mm

10mm

12mm

18" x 18" / 457 x 457 x 12mm

24" x 24" / 610 x 610 x 20mm

Cut-to-sizes: From 200 X 200 mm up to 1200 X 1200 mm, square, rectangular or inclined cutting

27

A Feasibility Report on Granite Cutting & Polishing Plant

Cut-to-Size

Stripes

Free Length

Skirting / borders: Free length ( 500mm ~ 800mm)x80mmx10mm (one length side polished and bevelled) Free Length strips: (500 ~ 800mm) x 300mm x 12mm / 15mm Slabs: Any Random Size 60up x 120up x 2 cm, 60up x 120up x 3 cm, 230up x 120up x 2 cm, 230up x 120up x 3cm, 250up x 150up x 2 cm. SURFACE FINISHES

Polished

Honed

Flamed

Sandblasted

•

POLISHED: Satin smooth finish achieved using Diamond Abrasives.

•

HONED: A smooth finish with a slight sheen, produced by using special polishing abrasives.

•

FLAMED: The top surface of the Tile/Slab is burnt off, giving an irregular texture.

•

SANDBLASTED: Sawn stone Tiles/Slabs are coarsely polished thus removing saw marks and leaves a semi-smooth, blasted finish.

EDGE FINISHES TILES: Polished/ Beveled/ Calibrated

28

A Feasibility Report on Granite Cutting & Polishing Plant

SLABS: We are able to provide various edge finishes as per the customers requirement

29

A Feasibility Report on Granite Cutting & Polishing Plant

QUALITY CONTROL POLISHING Polishing will be uniform throughout the slabs/tiles and in gloss meter as: -- For Black Tiles / Slabs : Polishing +95 in gloss meter -- For Colored Tiles / Slabs : Polishing +85 in gloss meter

30

A Feasibility Report on Granite Cutting & Polishing Plant

FLAMING Flaming will be uniform throughout the slabs/tiles and brushed evenly on slabs after flaming THICKNESS +/- 1.0mm in tolerance for slabs ; +/- 0.5mm in tolerance for tiles DIAGONAL OUT +/- 0.1mm in tolerance for tiles

Commercial Trade Information Thickness (mm)

Sq.Metre

Sq. Ft.

10 mm (3/8") thick tiles

669 sqm

7200 sft

12 mm tiles

620 sqm

6675 sft

15 mm tiles

520 sqm

5600 sft

20 mm (3/4") tiles

360 sqm

3875 sft

20 mm (3/4") slabs

310 sqm

3336 sft

25 mm slabs

225 sqm

2420 sft

30 mm slabs

210 sqm

2260 sft

Blocks

9 cbm

The holding capacity of a 20 feet container for different sizes products

Size

Holding capacity per 20 feet container

40 x 40 x 1 cm

736 Sqm

60 x 60 x 1.5 cm

550 Sqm

40 x 40 x 2 cm

420 Sqm

60 x 60 x 2 cm

420 Sqm

40 x 40 x 3 cm

280 Sqm

60 x 60 x 3 cm

280 Sqm

31

A Feasibility Report on Granite Cutting & Polishing Plant

60up x 120up x 2 cm

380 Sqm

60up x 120up x 3 cm

250 Sqm

230up x 120up x 2 cm

350 Sqm

230up x 120up x 3 cm

233 Sqm

250up x 150up x 2 cm

300 Sqm

Metric Conversion

1 Metre

3.281 Feet

1 sq.m

10.764 sq. ft.

10 mm

3/8"

20 mm

3/4"

30 mm

1 1/8"

Feet

Inches

Cm

Mm

1' x 1'

12" x 12"

30.5 x 30.5 cm

305 x 305 mm

2' x 1'

24" x 12"

61 x 30.5 cm

610 x 305 mm

1.25' x 1.25' 16" X 16"

40.5 X 40.5 cm

405 X 405 mm

1.5' x 1.5'

18" x 18"

45.7 x 45.7 cm

457 x 457 mm

2' x 2'

24" x 24"

61 x 61 cm

610 x 610 mm

PACKING DETAIL SPECIFICATIONS 12X12 TILES 10MM +/- 0.5 THICK, POLISHED, BEVELLED AND CALIBRATED 10 TILES IN A STYROFOAM BOX, 36 STYROFOAM BOXES IN A WOODEN CRATE, 20 FULL CRATES IN ONE 20FT. CONTAINER TOTALING 7200 TILES= 7200 SQ. FT.

32

A Feasibility Report on Granite Cutting & Polishing Plant

24X12 TILES 10MM +/- 0.5 THICK, POLISHED, BEVELLED AND CALIBRATED 6 TILES IN A STYROFOAM BOX, 36 STYROFOAM BOXES IN A WOODEN CRATE, 16 FULL AND 8 HALF CRATES IN ONE 20FT. CONTAINER TOTALING 4320 TILES= 8640 SQ. FT. 16X16 TILES 12MM +/- 0.5MM THICK, POLISHED, BEVELLED AND CALIBRATED 7 TILES IN A STYROFOAM BOX, 32 STYROFOAM BOXES IN A WOODEN CRATE,20 CRATES IN ONE 20 FT. CONTAINER TOTALING 4032 TILES= 6826 SQ. FT. 18X18 TILES 12MM +/- 0.5MM THICK, POLISHED, BEVELLED AND CALIBRATED 6 TILES IN A STYROFOAM BOX, 16 STYROFOAM BOXES IN A WOODEN CRATE, 30 CRATES IN ONE 20 FT. CONTAINER TOTALING 2880 TILES= 6480 SQ. FT. 24X24 TILES 20MM +/-1MM THICK, POLISHED AND CALIBRATED 50 TILES IN ONE WOODEN CRATE, 20 CRATES IN ONE 20 FT.CONTAINER TOTALING 1000 TILES = 4000 SQ. FT. TEST REPORT Sl.

Stone

No. Variety

Compressive Strength

Water

Ultimate

Absorption Tensile Strength

Coeff.

Impact

Specific Hardness

Thermal

Test Fall

Gravity

Expansion

height

kg/mcu.

(Moh's scale)

Dry

Wet

(% by

(kg/cmsq)(mm/mcdeg)

(cm)

weight) 1

Black

2777 2696

0.04 Galaxy 2 Jet Black 3188 3071 0.06 Shiva 900 900 3 0.25 Yellow Brown 1946 1896 4 0.15 Porphyry Bash 1958 1938 5 0.29 Paradiso Tropical 1470 1398 6 0.23 Green Hassan 2100 1900 7 0.41 Green Colombo 900 900 8 0.32 Juparana Kashmir 2082 2019 9 0.45 White Red Multi 2120 2010 10 0.25 Color

274

0.0045

68

2.960

6.5

216

0.0033

65

2.960

6.5

95

0.0087

55

2.610

5.5

120

0.0047

50

2.653

7.0

112

0.0063

86

2.653

7.0

128

0.0061

6

2.567

6.0

216

0.0033

84

2.821

6.5

95

0.0088

45

2.610

6.0

156

0.0078

55

2.621

6.0

168

0.0058

50

2.622

6.0

33

A Feasibility Report on Granite Cutting & Polishing Plant

11 Raw Silk Vizag 12 Blue Imperial 13 White Sapphire 14 Blue 15 Paradiso Kashmir 16 Gold Tan 17 Brown Seaweed 18 Green Ivory 19 Brown

1692 1611 0.60 2413 2386 0.16

102

0.0087

50

2.588

6.5

166

0.0074

59

2.622

6.0

0.31

221

0.0033

84

2.620

6.0

0.32

142

0.0061

45

20730

6.5

2050 1938 0.26 2082 2019 0.45

102

0.0063

86

20622

6.5

156

0.0078

55

20621

6.0

0.32

142

0.0062

46

20750

6.3

0.42

215

0.0030

84

2.83

6.5

0.26

97

0.0088

55

20620

5.4

1656 1620 1959 1655

1958 1755 2200 1900 900

900

34