Project Planning
July 12, 2017 | Author: Abu Sholeh | Category: N/A
Short Description
planning project...
Description
RESUME PROJECT PT. FET MINING INDONESIA SINTANG
OVERBURDEN AND COAL HAULING
MEI 2014
ENGINEERING DEPARTMENT OPERATION DIVISION
Page 1 of 10
PROJECT DESCRIPTION
No Case
: : Project Specification
Perencanaan UNIT Berdasarkan Project Target Over Burden ( OB ) dan Coal Hauling/Getting ( CH ) Unit Plann based on Overburden and Coal Hauling/Getting Project Target Lokasi : Sintang, Kalimantan Barat Location dengan data UNIT proyek sebagai berikut : with Project unit data, below: A. 1. 2. 3. 4. 5. 6. 7. B.
Unit Proyek Over Burden ( OB ) Project Unit for Overburden Luas Lahan Wide Area Stripping Ratio ( SR ) Deposit OB Terkira Overburden Deposit Target Produksi OB Overburden Production Target Excavator Dump Truck Dozer
3. 4.
Unit Proyek Coal Hauling ( CH ) Project Unit For Coal Hauling Deposit Batubara Coal Deposit Target Produksi Coal Coal Production Target Excavator Dump Truck
1. 2. 3. 4.
Unit Pendukung Support Unit Loader Grader Compactor Light Vehicle
1. 2.
C.
: : : :
2.000 Ha 1: 3 15.491.777,82 BCM 600.000 BCM/Month
: : :
9 Pcs 27 Pcs 5 Pcs
:
5.163.925,94 MT
: : :
: : : :
200.000 MT/Month 5 Pcs 30 Pcs
2 3 2 5
Pcs Pcs Pcs Pcs
Page 2 of 10
1. D A T A U M U M GENERAL INFORMATION
JAM KERJA PROYEK (PROJECT WORK TIME) a
b
Jam kerja
06.30 - 18.30 WITA
Work Hour
19.30 - 06.30 Central Indonesia Time
Jam kerja per shift
10,00 Jam / shift
Work hour per shift c
Jam istirahat per shift
d
Jam hilang per shift
Hour/shift 1,00 Jam / shift
Break per shift
Hour/shift 1,00 Jam / shift
Loose time per shift e
Jam kerja efektif/shift
f
Jumlah shift per hari
Hour/shift 8,00 Jam / shift
Effective work hour/shift
Hour/shift 2,00 shift / hari
Amount shift per day g
shift/day
Jam kerja efektif/hari
16,00 Jam / hari
Effective work hour/day h
Hari kerja efektif/bulan
i
Jam kerja efektif/bulan
j
Jam kerja efektif/tahun
hour/day 24,00 Hari / bulan
Effective work days per month
day/month 384,00 Jam / bulan
Effective work hour/month
Hour/month 4608,00 Jam / tahun
Effective work hour/year
Hour/year DATA PROYEK (PROJECT INFORMATION )
JENIS PEKERJAAN :
a
Over Burden ( OB ) Removal and Coal Hauling
Work Type: b
UMUR PROYEK
2
Tahun/Year
2
Bulan/Month
Project Lifetime c
TARGET PRODUKSI :
Overburden
Production Target
540.000 BCM/Mth
Sub Soil/Top Soil Coal
60.000 LCM/Mth 200.000 MT/Mth
KONDISI LOKASI/ LOCATED CONDITION : a
JARAK TEMPUH/ TRAVELLED DISTANCE
Disposal OB : Mine - Port :
b
KONDISI JALAN/ROAD CONDITION
c
JUMLAH SIMPANGAN/AMOUNT OF CROSSROAD
N/A
JUMLAH SUNGAI & JEMBATAN/AMOUNT OF RIVER & BRIDGE
N/A
f
300 Meter 17.000 Meter
Km 0-17 from port to the mine using road with good maintenace
d e
± ±
CUACA/WEATHER - Musim panas/summer
Dust
- Musim hujan/Rainy
Slip
- Malam hari/Night
Fog
Kondisi Lain-Lain / Other
Road condition from Mine to the Main Road (± 2 Km) should be extra maintenance
Page 3 of 10
2. PERALATAN YANG DIPERLUKAN REQUIRED EQUIPMENT
JENIS ALAT
SATUAN
NO
QUANTITY Equipment Type
A
KETERANGAN CAP.
Unit
Remarks
ALAT GALI (DIGGER) 1 KOMATSU PC 300
(OB Removal)
9
UNIT
M3 (SAE)
1,80
2 KOMATSU PC 200
(Coal Getting)
5
UNIT
M3 (SAE)
0,90
1 Hino FM 260 Ti
(OB Hauling)
27
UNIT
M3 (SAE)
7,2
2 Hino FM 260 Ti
(Coal Hauling)
30
UNIT
Ton
20,0
B
ALAT ANGKUT (HAULER)
C
ALAT PENDUKUNG (SUPPORTING) 1 KOMATSU D85SSE-2
(Dozer)
5
UNIT
M3
3,40
2 BOMAG BW 219 DH-4i
(Compactor)
2
UNIT
Ton
20
3 KOMATSU WA600-6
(Wheel Loader)
2
UNIT
M3
6,40
4 KOMATSU GD675-5
(Grader)
3
UNIT
-
-
6 MITSUBSHI PS 135
(Water Tank)
2
UNIT
LITER
5,000
7 MITSUBISHI TRITON
(Light Vehicle)
5
UNIT
-
-
3
UNIT
SEAT
39
1
UNIT
-
-
9
UNIT
-
-
8
MANHAUL BUS
9 WATER PUMP (8/6 Inchi) 10 TOWER LAMP
Page 4 of 10
3. KAPASITAS PRODUKSI UNIT OVERBURDEN OVERBURDEN UNIT PRODUCTION CAPACITY
1 2 3 4 5 6 7 8 9 10
LOADER HAULER VESSEL CAPACITY / PER TRIP BUCKET CAPACITY EFFECIENCY FACTOR LOADING AMOUNT HAULING DISTANCE AVERAGE HAULING SPEED CYCLE TIME LOADER CYCLE TIME HAULER -Load Time -Haul Time -Dump Time -Total Cycle Time Hauler 11 SWELLING FACTOR LOADER PRODUCTIVITY (
KOMATSU PC 300 Hino FM 260 Ti Kv Kb E n J V Ctl
0,3 20
Km Km/Hours
~ ~
lt ht dt Cth sf KOMATSU PC 300 ) = (60/Ctl) x (Kb/sf) x E = 190,85 bcm/hour HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 300 = (60/Cth) x Kv x E = 73,82 bcm/hour FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY -Loader Quantity = 1 pcs -Hauler Quantity (Estimation) = 3 pcs
7,20 1,80 0,90 4 300 333,33 0,37 1,47 1,80 2,00 5,27 1,389
AS LOADER
MATCH FACTOR
= (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth) = 0,84 (MF < 1, loader have a waiting time for hauler)
LOADER WAITING TIME
= ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n) = 0,29 minute ~ 17,33 second
FLEET PRODUCTIVITY (1 FLEET) -per Hour = -per Day = 190,86 -per Month = 3.053,76 FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET -Production Target = -Required Fleet = 600.000 -Required Excavator = 1 -Required Dump Truck = 3 -Total Production By 9 Fleet = 73.290,24 - % Production = 659.612,16
x x
16 = 24 =
/ x x
73.290,24 = 9= 9=
x /
9= 600.000 =
190,86 3.053,76 73.290,24
m3 m3 bucket m m/minute minute minute minute minute minute
)
bcm/hour bcm/day bcm/month
600.000 bcm/month 8,19 ~ 9 9 Unit 27 Unit 659.612,16 110%
bcm/month
Page 5 of 10
4. KAPASITAS PRODUKSI UNIT HAULING BATUBARA COAL HAULING UNIT PRODUCTION CAPACITY
1 2 3 4 5 6 7 8 9 10
LOADER HAULER VESSEL CAPACITY / PER TRIP BUCKET CAPACITY EFFECIENCY FACTOR LOADING AMOUNT HAULING DISTANCE AVERAGE HAULING SPEED CYCLE TIME LOADER CYCLE TIME HAULER -Load Time -Haul Time -Dump Time -Total Cycle Time Hauler 11 COAL DENSITY 12 SWELLING FACTOR LOADER PRODUCTIVITY (
Kv Kb E n J V Ctl
KOMATSU PC 200 Hino FM 260 Ti 16,4 m3
17 45
~
Km Km/Hours
~ ~
lt ht dt Cth d sf KOMATSU PC 200 ) = ((60/Ctl) x (Kb/sf) x E) / d = 120,90 ton/hour HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 200 = (60/Cth) x Kv x E = 19,37 ton/hour FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY -Loader Quantity = 1 pcs -Hauler Quantity (Estimation) = 6 pcs
20,00 0,85 0,90 20 17.000 750,00 0,33 6,43 45,33 4,00 55,76 0,82 1,389
AS LOADER
MATCH FACTOR
= (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth) = 0,72 (MF < 1, loader have a waiting time for hauler)
LOADER WAITING TIME
= ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n) = 2,63 minute ~ 157,65 second
FLEET PRODUCTIVITY (1 FLEET) -per Hour = -per Day = 116,21 -per Month = 1.859,36 FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET -Production Target = -Required Fleet Quantity = 200.000 -Required Excavator Quantity = 1 -Required Dump Truck Quantity = 6 -Total Production By 5 Fleet = 44.624,64 - % Production = 223.123,20
x x
16 = 24 =
/ x x
44.624,64 = 5= 5=
x /
5= 200.000 =
116,21 1.859,36 44.624,64
ton m3 bucket m m/minute minute minute minute minute minute ton/lcm
)
ton/hour ton/day ton/month
200.000 ton/month 4,48 ~ 5 5 Unit 30 Unit 223.123,20 112%
ton/month
Page 6 of 10
5. ESTIMASI BIAYA SELURUH UNIT ALL UNIT COST ESTIMATION
OPERATING COST ESTIMATION (EQUIPMENT RENTAL) NO 1
2
3
4
5
6
7
8
8
9
10
11
12
PARAMETER
CALCULATION
COST/MONTH (Rp)
HAULER (OB) Hino FM 260 Ti - Fuel - Driver Fee - Rental Cost
= = =
EXCAVATOR ( OB REMOVAL ) KOMATSU PC 300 - Fuel - Operator Salary - Operator Fee - Rental Cost
= = = =
9 9 9 9
Unit Unit Unit Unit
x x x x
35 Ltr/Hour x 18 Operator x 18 Operator x
15.000 1.250.000 20.000 200.000.000
DOZER KOMATSU D85SSE-2 - Fuel - Operator Salary - Operator Fee - Rental Cost
= = = =
5 5 5 5
Unit Unit Unit Unit
x x x x
30 Ltr/Hour x 10 Operator x 10 Operator x
15.000 1.250.000 20.000 120.000.000
TOWER LAMP - Fuel - Rental Cost
= =
9 Unit x 9 Unit x
4
HAULER (COAL) Hino FM 260 Ti - Fuel - Driver Fee - Rental Cost
= = =
30 Unit x 30 Unit x 30 Unit x
7 60
UNIT COAL GETTING KOMATSU PC 200 - Fuel - Operator Salary - Operator Fee - Rental Cost
= = = =
5 5 5 5
Unit Unit Unit Unit
x x x x
25 Ltr/Hour x 10 Operator x 10 Operator x
15.000 1.250.000 20.000 200.000.000
WHEEL LOADER KOMATSU WA600-6 - Fuel - Operator Salary - Operator Fee - Rental Cost
= = = =
2 2 2 2
Unit Unit Unit Unit
x x x x
25 Ltr/Hour x 4 Operator x 4 Operator x
COMPACTOR BOMAG BW 219 DH-4i - Fuel - Operator Salary - Operator Fee - Rental Cost
= = = =
2 2 2 2
Unit Unit Unit Unit
x x x x
GRADER KOMATSU GD675-5 - Fuel - Operator Salary - Operator Fee - Rental Cost
= = = =
3 3 3 3
Unit Unit Unit Unit
x x x x
WATERTANK MITSUBSHI PS 135 - Fuel - Driver Salary - Rental Cost
= = =
2 Unit x 2 Unit x 2 Unit x
4 4
MANHAUL BUS - Fuel - Driver Salary - Rental Cost
= = =
3 Unit x 3 Unit x 3 Unit x
7 3
WATER PUMP - Fuel - Operator Salary - Rental Cost
= = =
LIGHT VEHICLE MITSUBISHI TRITON - Fuel - Driver Salary - Rental Cost
= = =
27 Unit x 27 Unit x 27 Unit x
7 54
Ltr/Hour x Driver x
16 Hour/Day 16 Hour/Day
x x
24 Day/Monthh 24 Day/Month
Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
16 Hour/Day
x
24 Day/Month
Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
16 Hour/Day
x
24 Day/Month
Ltr/Hour x
15.000 Rp/Ltr x 7.000.000 Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
Ltr/Hour x Driver x
15.000 Rp/Ltr x 20.000 Rp/Hour x 60.000.000 Rp/Month Sub Total
16 Hour/Day 16 Hour/Day
x x
24 Day/Month 24 Day/Month
Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
16 Hour/Day
x
24 Day/Month
15.000 1.250.000 20.000 100.000.000
Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
16 Hour/Day
x
24 Day/Month
25 Ltr/Hour x 4 Operator x 4 Operator x
15.000 1.250.000 20.000 100.000.000
Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
16 Hour/Day
x
24 Day/Month
25 Ltr/Hour x 6 Operator x 6 Operator x
15.000 1.250.000 20.000 100.000.000
Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
16 Hour/Day
x
24 Day/Month
Ltr/Hour x Driver x
15.000 Rp/Ltr x 3.000.000 Rp/Month 20.000.000 Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
Ltr/Hour x Driver x
15.000 Rp/Ltr x 3.000.000 Rp/Month 60.000.000 Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
2 Unit x 2 Unit x 2 Unit x
5 Ltr/Hour x 2 Operator x
15.000 Rp/Ltr x 2.500.000 Rp/Month 50.000.000 Rp/Month Sub Total
16 Hour/Day
x
24 Day/Month
5 Unit x 5 Unit x 5 Unit x
3 5
15.000 Rp/Ltr x 3.000.000 Rp/Month 15.000.000 Rp/Month Sub Total GRAND TOTAL COST (Rp/Month)
16 Hour/Day
x
24 Day/Month
Ltr/Hour x Driver x
15.000 Rp/Ltr x 20.000 Rp/Hour x 60.000.000 Rp/Month Sub Total
27 UNIT Rp Rp Rp Rp
1.088.640.000,00 11.197.440.000,00 1.620.000.000,00 13.906.080.000,00
9 UNIT Rp Rp Rp Rp Rp
1.814.400.000,00 202.500.000,00 1.244.160.000,00 1.800.000.000,00 5.061.060.000,00
5 UNIT Rp Rp Rp Rp Rp 9 UNIT Rp Rp Rp
864.000.000,00 62.500.000,00 384.000.000,00 600.000.000,00 1.910.500.000,00 207.360.000,00 63.000.000,00 270.360.000,00
30 UNIT Rp Rp Rp Rp
1.209.600.000,00 13.824.000.000,00 1.800.000.000,00 16.833.600.000,00
5 UNIT Rp Rp Rp Rp Rp
720.000.000,00 62.500.000,00 384.000.000,00 1.000.000.000,00 2.166.500.000,00
2 UNIT Rp Rp Rp Rp Rp
288.000.000,00 10.000.000,00 61.440.000,00 200.000.000,00 559.440.000,00
2 UNIT Rp Rp Rp Rp Rp
288.000.000,00 10.000.000,00 61.440.000,00 200.000.000,00 559.440.000,00
3 UNIT Rp Rp Rp Rp Rp
432.000.000,00 22.500.000,00 138.240.000,00 300.000.000,00 892.740.000,00
2 UNIT Rp Rp Rp Rp 3 UNIT Rp Rp Rp Rp 1 UNIT Rp Rp Rp Rp 5 UNIT Rp Rp Rp Rp Rp
46.080.000,00 24.000.000,00 40.000.000,00 110.080.000,00 120.960.000,00 27.000.000,00 180.000.000,00 327.960.000,00 57.600.000,00 10.000.000,00 100.000.000,00 167.600.000,00
86.400.000,00 75.000.000,00 75.000.000,00 236.400.000,00 43.001.760.000,00
Page 7 of 10
6. ANALISIS BIAYA UNIT OVERBURDEN OVERBURDEN UNIT COST ANALYSIS
PRODUCTION TARGET
=
HAULING DISTANCE
=
AMOUNT AND PRODUCTION ESTIMATION
= Prod/Hour x Work Hour/Month x Fleet Amount
1.
600.000 BCM/Month 300 Meter
Overburden Fleet a. Production Capacity / Fleet
= =
b. Fleet Amount
= =
190,86 Bcm/Hour
x
384 Hour/Month
:
73.290,24 BCM/Month/Fleet
73.290,24 Bcm/Month/Fleet
600.000 Bcm/Month 8,19
~
9 Fleet
c. Unit Amount - Excavator
=
9 Unit
- Dump Truck
=
27 Unit
- Dozer
=
d. Production Total / Month
= =
5 Unit 73.290,24 Bcm/Month/Fleet
x
9 Fleet
659.612,16 Bcm/Month
FLEET COST KOMATSU PC 300 Hino FM 260 Ti D85SSE-2
per Month (Rp) 9 Unit
Rp
5.061.060.000,00
27 Unit
Rp
13.906.080.000,00
5 Unit
Rp
1.910.500.000,00
Rp
20.877.640.000,00
Rp
31.651,39
Rp
31.651,39
COST per BCM Production Capacity (Bcm/Month)
659.612,16
Total Fleet And Support Cost Production Cost / Bcm
COST (Rp / BCM)
Rp
20.877.640.000,00
:
659.612,16 Bcm/Month
=
Page 8 of 10
7. ANALISIS BIAYA UNIT HAULING BATUBARA COAL HAULING UNIT COST ANALYSIS
PRODUCTION TARGET
=
HAULING DISTANCE
=
AMOUNT AND PRODUCTION ESTIMATION
= Prod/Hour x Work Hour/Month x Fleet Amount
1.
200.000 Ton/Month 17.000,00 Meter
Coal Hauling Fleet a. Production Capacity / Fleet
= =
b. Fleet Amount
= =
116,21 Ton/Hour
x
384 Hour/Month
:
44.624,64 Ton/Month/Fleet
44.624,64 Ton/Month/Fleet
200.000 Ton/Month 4,48
~
5 Fleet
c. Unit Amount - Excavator
=
5 Unit
- Dump Truck
=
30 Unit
d. Production Total / Month
= =
44.624,64 Ton/Month/Fleet
x
5 Fleet
223.123,20 Ton/Month
FLEET COST KOMATSU PC 200 Hino FM 260 Ti
per Month (Rp) 5 Unit
Rp
2.166.500.000,00
30 Unit
Rp
16.833.600.000,00
Rp
19.000.100.000,0
Rp
85.155,20
Rp
85.155,20
COST per TON Production Capacity (Ton/Month)
223.123,20
Total Fleet Cost Production Cost / Ton
Rp
19.000.100.000,00
:
223.123,20 Ton/Month
=
COST (Rp / TON)
8. ANALISIS BIAYA UNIT PENDUKUNG SUPPORT UNIT COST ANALYSIS
UNIT COST
per Month (Rp)
KOMATSU WA600-6
2 Unit
Rp
559.440.000,00
KOMATSU GD675-5
3 Unit
Rp
559.440.000,00
BOMAG BW 219 DH-4i
2 Unit
Rp
892.740.000,00
MITSUBSHI PS 135
2 Unit
Rp
327.960.000,00
MITSUBISHI TRITON
5 Unit
Rp
236.400.000,00
TOWER LAMP
9 Unit
Rp
270.360.000,00
WATER PUMP
1 Unit
Rp
167.600.000,00
Rp
3.013.940.000,0
Rp
13.507,96
Rp
13.507,96
COST per TON Production Capacity (Ton/Month)
223.123,20
Total Unit Cost Production Cost / Ton
COST (Rp / TON)
Rp
3.013.940.000,00
:
223.123,20 Ton/Month
=
Page 9 of 10
9. ANALISIS INVESTASI DAN LABA RUGI ANALYSIS OF INVESTMENT AND PROFIT LOSS
NOTE: 1 Caloric Value 2 Fuel Price 3 Coal Price 4 Unit Owning Status
5200-5600 GAR 15.000 600.000 Rental
Rp Rp
TARGET PRODUKSI COAL
200.000
Ton / Bulan
TARGET OVER BURDEN (OB)
600.000
Bcm / Bulan
SR
1:
3
A. Division Cost per Ton Analysis No
per Ton Estimation
Description
Cash at 200000 Ton/Month
(Rp) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 20 21 22
Coal Selling Overburden Cost Coal Hauling Cost Support Unit Cost Opr.Stockpile/Loading Cost Marketing Fee Land Acquisition/ Fee Reclamation Fee KP Owner (All In) Community Development Office Management Hauling Road Fee Port Facilities Fee Office Staff Salary Meal Donation HSE Management Mob-Demob Equipment Barging Document Total Cost per Ton
Rp Rp Rp Rp
600.000,00 94.954,16 85.155,20 13.507,96
Rp Rp Rp Rp Rp Rp Rp
120.000,00 5.000,00 25.000,00 1.000,00 120.000,00 1.700,00 2.500,00
Rp Rp Rp
4.000,00 75.000,00 547.817,32
In (Rp) Out (Rp) 120.000.000.000,00 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
Rp
TOTAL ALL DIVISION COST per MONTH ( Rp )
Rp
18.990.832.430,98 17.031.039.354,04 2.701.592.662,71 24.000.000.000,00 1.000.000.000,00 5.000.000.000,00 200.000.000,00 24.000.000.000,00 340.000.000,00 500.000.000,00 800.000.000,00 15.000.000.000,00
109.563.464.447,74
B. Total Production Income per Month No Description Coal Target (Ton/Month) 1 Coal Production Total/Month 200.000 2 Cost Production Total /In the initial of Mining Project 3 VAT, Income Tax and Other 5 %
Rp
Income/Month 120.000.000.000,00
TOTAL NET PROFIT per MONTH ( Rp )
Cost/Month (Rp) Rp Rp
Rp
109.563.464.447,74 6.000.000.000,00
4.436.535.552,26
NOTE: 1 If the Stripping Ratio is less than 1 : 4 then the production result will increase+ 20 % (Vice Versa) 2 Income / profit will be increased when the price of coal will rise by Lab Speck. (vice versa)
Page 10 of 10
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