Project Planning

RESUME PROJECT PT. FET MINING INDONESIA SINTANG

OVERBURDEN AND COAL HAULING

MEI 2014

ENGINEERING DEPARTMENT OPERATION DIVISION

Page 1 of 10

PROJECT DESCRIPTION

No Case

: : Project Specification

Perencanaan UNIT Berdasarkan Project Target Over Burden ( OB ) dan Coal Hauling/Getting ( CH ) Unit Plann based on Overburden and Coal Hauling/Getting Project Target Lokasi : Sintang, Kalimantan Barat Location dengan data UNIT proyek sebagai berikut : with Project unit data, below: A. 1. 2. 3. 4. 5. 6. 7. B.

Unit Proyek Over Burden ( OB ) Project Unit for Overburden Luas Lahan Wide Area Stripping Ratio ( SR ) Deposit OB Terkira Overburden Deposit Target Produksi OB Overburden Production Target Excavator Dump Truck Dozer

3. 4.

Unit Proyek Coal Hauling ( CH ) Project Unit For Coal Hauling Deposit Batubara Coal Deposit Target Produksi Coal Coal Production Target Excavator Dump Truck

1. 2. 3. 4.

Unit Pendukung Support Unit Loader Grader Compactor Light Vehicle

1. 2.

C.

: : : :

2.000 Ha 1: 3 15.491.777,82 BCM 600.000 BCM/Month

: : :

9 Pcs 27 Pcs 5 Pcs

:

5.163.925,94 MT

: : :

: : : :

200.000 MT/Month 5 Pcs 30 Pcs

2 3 2 5

Pcs Pcs Pcs Pcs

Page 2 of 10

1. D A T A U M U M GENERAL INFORMATION

JAM KERJA PROYEK (PROJECT WORK TIME) a

b

Jam kerja

06.30 - 18.30 WITA

Work Hour

19.30 - 06.30 Central Indonesia Time

Jam kerja per shift

10,00 Jam / shift

Work hour per shift c

Jam istirahat per shift

d

Jam hilang per shift

Hour/shift 1,00 Jam / shift

Break per shift

Hour/shift 1,00 Jam / shift

Loose time per shift e

Jam kerja efektif/shift

f

Jumlah shift per hari

Hour/shift 8,00 Jam / shift

Effective work hour/shift

Hour/shift 2,00 shift / hari

Amount shift per day g

shift/day

Jam kerja efektif/hari

16,00 Jam / hari

Effective work hour/day h

Hari kerja efektif/bulan

i

Jam kerja efektif/bulan

j

Jam kerja efektif/tahun

hour/day 24,00 Hari / bulan

Effective work days per month

day/month 384,00 Jam / bulan

Effective work hour/month

Hour/month 4608,00 Jam / tahun

Effective work hour/year

Hour/year DATA PROYEK (PROJECT INFORMATION )

JENIS PEKERJAAN :

a

Over Burden ( OB ) Removal and Coal Hauling

Work Type: b

UMUR PROYEK

2

Tahun/Year

2

Bulan/Month

Project Lifetime c

TARGET PRODUKSI :

Overburden

Production Target

540.000 BCM/Mth

Sub Soil/Top Soil Coal

60.000 LCM/Mth 200.000 MT/Mth

KONDISI LOKASI/ LOCATED CONDITION : a

JARAK TEMPUH/ TRAVELLED DISTANCE

Disposal OB : Mine - Port :

b

KONDISI JALAN/ROAD CONDITION

c

JUMLAH SIMPANGAN/AMOUNT OF CROSSROAD

N/A

JUMLAH SUNGAI & JEMBATAN/AMOUNT OF RIVER & BRIDGE

N/A

f

300 Meter 17.000 Meter

Km 0-17 from port to the mine using road with good maintenace

d e

± ±

CUACA/WEATHER - Musim panas/summer

Dust

- Musim hujan/Rainy

Slip

- Malam hari/Night

Fog

Kondisi Lain-Lain / Other

Road condition from Mine to the Main Road (± 2 Km) should be extra maintenance

Page 3 of 10

2. PERALATAN YANG DIPERLUKAN REQUIRED EQUIPMENT

JENIS ALAT

SATUAN

NO

QUANTITY Equipment Type

A

KETERANGAN CAP.

Unit

Remarks

ALAT GALI (DIGGER) 1 KOMATSU PC 300

(OB Removal)

9

UNIT

M3 (SAE)

1,80

2 KOMATSU PC 200

(Coal Getting)

5

UNIT

M3 (SAE)

0,90

1 Hino FM 260 Ti

(OB Hauling)

27

UNIT

M3 (SAE)

7,2

2 Hino FM 260 Ti

(Coal Hauling)

30

UNIT

Ton

20,0

B

ALAT ANGKUT (HAULER)

C

ALAT PENDUKUNG (SUPPORTING) 1 KOMATSU D85SSE-2

(Dozer)

5

UNIT

M3

3,40

2 BOMAG BW 219 DH-4i

(Compactor)

2

UNIT

Ton

20

3 KOMATSU WA600-6

(Wheel Loader)

2

UNIT

M3

6,40

4 KOMATSU GD675-5

(Grader)

3

UNIT

-

-

6 MITSUBSHI PS 135

(Water Tank)

2

UNIT

LITER

5,000

7 MITSUBISHI TRITON

(Light Vehicle)

5

UNIT

-

-

3

UNIT

SEAT

39

1

UNIT

-

-

9

UNIT

-

-

8

MANHAUL BUS

9 WATER PUMP (8/6 Inchi) 10 TOWER LAMP

Page 4 of 10

3. KAPASITAS PRODUKSI UNIT OVERBURDEN OVERBURDEN UNIT PRODUCTION CAPACITY

1 2 3 4 5 6 7 8 9 10

LOADER HAULER VESSEL CAPACITY / PER TRIP BUCKET CAPACITY EFFECIENCY FACTOR LOADING AMOUNT HAULING DISTANCE AVERAGE HAULING SPEED CYCLE TIME LOADER CYCLE TIME HAULER -Load Time -Haul Time -Dump Time -Total Cycle Time Hauler 11 SWELLING FACTOR LOADER PRODUCTIVITY (

KOMATSU PC 300 Hino FM 260 Ti Kv Kb E n J V Ctl

0,3 20

Km Km/Hours

~ ~

lt ht dt Cth sf KOMATSU PC 300 ) = (60/Ctl) x (Kb/sf) x E = 190,85 bcm/hour HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 300 = (60/Cth) x Kv x E = 73,82 bcm/hour FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY -Loader Quantity = 1 pcs -Hauler Quantity (Estimation) = 3 pcs

7,20 1,80 0,90 4 300 333,33 0,37 1,47 1,80 2,00 5,27 1,389

AS LOADER

MATCH FACTOR

= (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth) = 0,84 (MF < 1, loader have a waiting time for hauler)

LOADER WAITING TIME

= ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n) = 0,29 minute ~ 17,33 second

FLEET PRODUCTIVITY (1 FLEET) -per Hour = -per Day = 190,86 -per Month = 3.053,76 FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET -Production Target = -Required Fleet = 600.000 -Required Excavator = 1 -Required Dump Truck = 3 -Total Production By 9 Fleet = 73.290,24 - % Production = 659.612,16

x x

16 = 24 =

/ x x

73.290,24 = 9= 9=

x /

9= 600.000 =

190,86 3.053,76 73.290,24

m3 m3 bucket m m/minute minute minute minute minute minute

)

bcm/hour bcm/day bcm/month

600.000 bcm/month 8,19 ~ 9 9 Unit 27 Unit 659.612,16 110%

bcm/month

Page 5 of 10

4. KAPASITAS PRODUKSI UNIT HAULING BATUBARA COAL HAULING UNIT PRODUCTION CAPACITY

1 2 3 4 5 6 7 8 9 10

LOADER HAULER VESSEL CAPACITY / PER TRIP BUCKET CAPACITY EFFECIENCY FACTOR LOADING AMOUNT HAULING DISTANCE AVERAGE HAULING SPEED CYCLE TIME LOADER CYCLE TIME HAULER -Load Time -Haul Time -Dump Time -Total Cycle Time Hauler 11 COAL DENSITY 12 SWELLING FACTOR LOADER PRODUCTIVITY (

Kv Kb E n J V Ctl

KOMATSU PC 200 Hino FM 260 Ti 16,4 m3

17 45

~

Km Km/Hours

~ ~

lt ht dt Cth d sf KOMATSU PC 200 ) = ((60/Ctl) x (Kb/sf) x E) / d = 120,90 ton/hour HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 200 = (60/Cth) x Kv x E = 19,37 ton/hour FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY -Loader Quantity = 1 pcs -Hauler Quantity (Estimation) = 6 pcs

20,00 0,85 0,90 20 17.000 750,00 0,33 6,43 45,33 4,00 55,76 0,82 1,389

AS LOADER

MATCH FACTOR

= (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth) = 0,72 (MF < 1, loader have a waiting time for hauler)

LOADER WAITING TIME

= ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n) = 2,63 minute ~ 157,65 second

FLEET PRODUCTIVITY (1 FLEET) -per Hour = -per Day = 116,21 -per Month = 1.859,36 FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET -Production Target = -Required Fleet Quantity = 200.000 -Required Excavator Quantity = 1 -Required Dump Truck Quantity = 6 -Total Production By 5 Fleet = 44.624,64 - % Production = 223.123,20

x x

16 = 24 =

/ x x

44.624,64 = 5= 5=

x /

5= 200.000 =

116,21 1.859,36 44.624,64

ton m3 bucket m m/minute minute minute minute minute minute ton/lcm

)

ton/hour ton/day ton/month

200.000 ton/month 4,48 ~ 5 5 Unit 30 Unit 223.123,20 112%

ton/month

Page 6 of 10

5. ESTIMASI BIAYA SELURUH UNIT ALL UNIT COST ESTIMATION

OPERATING COST ESTIMATION (EQUIPMENT RENTAL) NO 1

2

3

4

5

6

7

8

8

9

10

11

12

PARAMETER

CALCULATION

COST/MONTH (Rp)

HAULER (OB) Hino FM 260 Ti - Fuel - Driver Fee - Rental Cost

= = =

EXCAVATOR ( OB REMOVAL ) KOMATSU PC 300 - Fuel - Operator Salary - Operator Fee - Rental Cost

= = = =

9 9 9 9

Unit Unit Unit Unit

x x x x

35 Ltr/Hour x 18 Operator x 18 Operator x

15.000 1.250.000 20.000 200.000.000

DOZER KOMATSU D85SSE-2 - Fuel - Operator Salary - Operator Fee - Rental Cost

= = = =

5 5 5 5

Unit Unit Unit Unit

x x x x

30 Ltr/Hour x 10 Operator x 10 Operator x

15.000 1.250.000 20.000 120.000.000

TOWER LAMP - Fuel - Rental Cost

= =

9 Unit x 9 Unit x

4

HAULER (COAL) Hino FM 260 Ti - Fuel - Driver Fee - Rental Cost

= = =

30 Unit x 30 Unit x 30 Unit x

7 60

UNIT COAL GETTING KOMATSU PC 200 - Fuel - Operator Salary - Operator Fee - Rental Cost

= = = =

5 5 5 5

Unit Unit Unit Unit

x x x x

25 Ltr/Hour x 10 Operator x 10 Operator x

15.000 1.250.000 20.000 200.000.000

WHEEL LOADER KOMATSU WA600-6 - Fuel - Operator Salary - Operator Fee - Rental Cost

= = = =

2 2 2 2

Unit Unit Unit Unit

x x x x

25 Ltr/Hour x 4 Operator x 4 Operator x

COMPACTOR BOMAG BW 219 DH-4i - Fuel - Operator Salary - Operator Fee - Rental Cost

= = = =

2 2 2 2

Unit Unit Unit Unit

x x x x

GRADER KOMATSU GD675-5 - Fuel - Operator Salary - Operator Fee - Rental Cost

= = = =

3 3 3 3

Unit Unit Unit Unit

x x x x

WATERTANK MITSUBSHI PS 135 - Fuel - Driver Salary - Rental Cost

= = =

2 Unit x 2 Unit x 2 Unit x

4 4

MANHAUL BUS - Fuel - Driver Salary - Rental Cost

= = =

3 Unit x 3 Unit x 3 Unit x

7 3

WATER PUMP - Fuel - Operator Salary - Rental Cost

= = =

LIGHT VEHICLE MITSUBISHI TRITON - Fuel - Driver Salary - Rental Cost

= = =

27 Unit x 27 Unit x 27 Unit x

7 54

Ltr/Hour x Driver x

16 Hour/Day 16 Hour/Day

x x

24 Day/Monthh 24 Day/Month

Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

16 Hour/Day

x

24 Day/Month

Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

16 Hour/Day

x

24 Day/Month

Ltr/Hour x

15.000 Rp/Ltr x 7.000.000 Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

Ltr/Hour x Driver x

15.000 Rp/Ltr x 20.000 Rp/Hour x 60.000.000 Rp/Month Sub Total

16 Hour/Day 16 Hour/Day

x x

24 Day/Month 24 Day/Month

Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

16 Hour/Day

x

24 Day/Month

15.000 1.250.000 20.000 100.000.000

Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

16 Hour/Day

x

24 Day/Month

25 Ltr/Hour x 4 Operator x 4 Operator x

15.000 1.250.000 20.000 100.000.000

Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

16 Hour/Day

x

24 Day/Month

25 Ltr/Hour x 6 Operator x 6 Operator x

15.000 1.250.000 20.000 100.000.000

Rp/Ltr x Rp/Month Rp/Hour x Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

16 Hour/Day

x

24 Day/Month

Ltr/Hour x Driver x

15.000 Rp/Ltr x 3.000.000 Rp/Month 20.000.000 Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

Ltr/Hour x Driver x

15.000 Rp/Ltr x 3.000.000 Rp/Month 60.000.000 Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

2 Unit x 2 Unit x 2 Unit x

5 Ltr/Hour x 2 Operator x

15.000 Rp/Ltr x 2.500.000 Rp/Month 50.000.000 Rp/Month Sub Total

16 Hour/Day

x

24 Day/Month

5 Unit x 5 Unit x 5 Unit x

3 5

15.000 Rp/Ltr x 3.000.000 Rp/Month 15.000.000 Rp/Month Sub Total GRAND TOTAL COST (Rp/Month)

16 Hour/Day

x

24 Day/Month

Ltr/Hour x Driver x

15.000 Rp/Ltr x 20.000 Rp/Hour x 60.000.000 Rp/Month Sub Total

27 UNIT Rp Rp Rp Rp

1.088.640.000,00 11.197.440.000,00 1.620.000.000,00 13.906.080.000,00

9 UNIT Rp Rp Rp Rp Rp

1.814.400.000,00 202.500.000,00 1.244.160.000,00 1.800.000.000,00 5.061.060.000,00

5 UNIT Rp Rp Rp Rp Rp 9 UNIT Rp Rp Rp

864.000.000,00 62.500.000,00 384.000.000,00 600.000.000,00 1.910.500.000,00 207.360.000,00 63.000.000,00 270.360.000,00

30 UNIT Rp Rp Rp Rp

1.209.600.000,00 13.824.000.000,00 1.800.000.000,00 16.833.600.000,00

5 UNIT Rp Rp Rp Rp Rp

720.000.000,00 62.500.000,00 384.000.000,00 1.000.000.000,00 2.166.500.000,00

2 UNIT Rp Rp Rp Rp Rp

288.000.000,00 10.000.000,00 61.440.000,00 200.000.000,00 559.440.000,00

2 UNIT Rp Rp Rp Rp Rp

288.000.000,00 10.000.000,00 61.440.000,00 200.000.000,00 559.440.000,00

3 UNIT Rp Rp Rp Rp Rp

432.000.000,00 22.500.000,00 138.240.000,00 300.000.000,00 892.740.000,00

2 UNIT Rp Rp Rp Rp 3 UNIT Rp Rp Rp Rp 1 UNIT Rp Rp Rp Rp 5 UNIT Rp Rp Rp Rp Rp

46.080.000,00 24.000.000,00 40.000.000,00 110.080.000,00 120.960.000,00 27.000.000,00 180.000.000,00 327.960.000,00 57.600.000,00 10.000.000,00 100.000.000,00 167.600.000,00

86.400.000,00 75.000.000,00 75.000.000,00 236.400.000,00 43.001.760.000,00

Page 7 of 10

6. ANALISIS BIAYA UNIT OVERBURDEN OVERBURDEN UNIT COST ANALYSIS

PRODUCTION TARGET

=

HAULING DISTANCE

=

AMOUNT AND PRODUCTION ESTIMATION

= Prod/Hour x Work Hour/Month x Fleet Amount

1.

600.000 BCM/Month 300 Meter

Overburden Fleet a. Production Capacity / Fleet

= =

b. Fleet Amount

= =

190,86 Bcm/Hour

x

384 Hour/Month

:

73.290,24 BCM/Month/Fleet

73.290,24 Bcm/Month/Fleet

600.000 Bcm/Month 8,19

~

9 Fleet

c. Unit Amount - Excavator

=

9 Unit

- Dump Truck

=

27 Unit

- Dozer

=

d. Production Total / Month

= =

5 Unit 73.290,24 Bcm/Month/Fleet

x

9 Fleet

659.612,16 Bcm/Month

FLEET COST KOMATSU PC 300 Hino FM 260 Ti D85SSE-2

per Month (Rp) 9 Unit

Rp

5.061.060.000,00

27 Unit

Rp

13.906.080.000,00

5 Unit

Rp

1.910.500.000,00

Rp

20.877.640.000,00

Rp

31.651,39

Rp

31.651,39

COST per BCM Production Capacity (Bcm/Month)

659.612,16

Total Fleet And Support Cost Production Cost / Bcm

COST (Rp / BCM)

Rp

20.877.640.000,00

:

659.612,16 Bcm/Month

=

Page 8 of 10

7. ANALISIS BIAYA UNIT HAULING BATUBARA COAL HAULING UNIT COST ANALYSIS

PRODUCTION TARGET

=

HAULING DISTANCE

=

AMOUNT AND PRODUCTION ESTIMATION

= Prod/Hour x Work Hour/Month x Fleet Amount

1.

200.000 Ton/Month 17.000,00 Meter

Coal Hauling Fleet a. Production Capacity / Fleet

= =

b. Fleet Amount

= =

116,21 Ton/Hour

x

384 Hour/Month

:

44.624,64 Ton/Month/Fleet

44.624,64 Ton/Month/Fleet

200.000 Ton/Month 4,48

~

5 Fleet

c. Unit Amount - Excavator

=

5 Unit

- Dump Truck

=

30 Unit

d. Production Total / Month

= =

44.624,64 Ton/Month/Fleet

x

5 Fleet

223.123,20 Ton/Month

FLEET COST KOMATSU PC 200 Hino FM 260 Ti

per Month (Rp) 5 Unit

Rp

2.166.500.000,00

30 Unit

Rp

16.833.600.000,00

Rp

19.000.100.000,0

Rp

85.155,20

Rp

85.155,20

COST per TON Production Capacity (Ton/Month)

223.123,20

Total Fleet Cost Production Cost / Ton

Rp

19.000.100.000,00

:

223.123,20 Ton/Month

=

COST (Rp / TON)

8. ANALISIS BIAYA UNIT PENDUKUNG SUPPORT UNIT COST ANALYSIS

UNIT COST

per Month (Rp)

KOMATSU WA600-6

2 Unit

Rp

559.440.000,00

KOMATSU GD675-5

3 Unit

Rp

559.440.000,00

BOMAG BW 219 DH-4i

2 Unit

Rp

892.740.000,00

MITSUBSHI PS 135

2 Unit

Rp

327.960.000,00

MITSUBISHI TRITON

5 Unit

Rp

236.400.000,00

TOWER LAMP

9 Unit

Rp

270.360.000,00

WATER PUMP

1 Unit

Rp

167.600.000,00

Rp

3.013.940.000,0

Rp

13.507,96

Rp

13.507,96

COST per TON Production Capacity (Ton/Month)

223.123,20

Total Unit Cost Production Cost / Ton

COST (Rp / TON)

Rp

3.013.940.000,00

:

223.123,20 Ton/Month

=

Page 9 of 10

9. ANALISIS INVESTASI DAN LABA RUGI ANALYSIS OF INVESTMENT AND PROFIT LOSS

NOTE: 1 Caloric Value 2 Fuel Price 3 Coal Price 4 Unit Owning Status

5200-5600 GAR 15.000 600.000 Rental

Rp Rp

TARGET PRODUKSI COAL

200.000

Ton / Bulan

TARGET OVER BURDEN (OB)

600.000

Bcm / Bulan

SR

1:

3

A. Division Cost per Ton Analysis No

per Ton Estimation

Description

Cash at 200000 Ton/Month

(Rp) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 20 21 22

Coal Selling Overburden Cost Coal Hauling Cost Support Unit Cost Opr.Stockpile/Loading Cost Marketing Fee Land Acquisition/ Fee Reclamation Fee KP Owner (All In) Community Development Office Management Hauling Road Fee Port Facilities Fee Office Staff Salary Meal Donation HSE Management Mob-Demob Equipment Barging Document Total Cost per Ton

Rp Rp Rp Rp

600.000,00 94.954,16 85.155,20 13.507,96

Rp Rp Rp Rp Rp Rp Rp

120.000,00 5.000,00 25.000,00 1.000,00 120.000,00 1.700,00 2.500,00

Rp Rp Rp

4.000,00 75.000,00 547.817,32

In (Rp) Out (Rp) 120.000.000.000,00 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp

Rp

TOTAL ALL DIVISION COST per MONTH ( Rp )

Rp

18.990.832.430,98 17.031.039.354,04 2.701.592.662,71 24.000.000.000,00 1.000.000.000,00 5.000.000.000,00 200.000.000,00 24.000.000.000,00 340.000.000,00 500.000.000,00 800.000.000,00 15.000.000.000,00

109.563.464.447,74

B. Total Production Income per Month No Description Coal Target (Ton/Month) 1 Coal Production Total/Month 200.000 2 Cost Production Total /In the initial of Mining Project 3 VAT, Income Tax and Other 5 %

Rp

Income/Month 120.000.000.000,00

TOTAL NET PROFIT per MONTH ( Rp )

Cost/Month (Rp) Rp Rp

Rp

109.563.464.447,74 6.000.000.000,00

4.436.535.552,26

NOTE: 1 If the Stripping Ratio is less than 1 : 4 then the production result will increase+ 20 % (Vice Versa) 2 Income / profit will be increased when the price of coal will rise by Lab Speck. (vice versa)

Page 10 of 10