Printing Technology - How to Start a Successful Printing Press Business (Offset Printing Press, Gravure Printing, Flexo Printing, Screen Printing Process)

(Offset Printing Press, Gravure Printing, Flexo Printing, Screen Printing Process)

Introduction

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Table of Contents 1. Principles of Contact (Impression) Int r oduct ion Pr int ing Met hods The Pr int ing S yst em Pr epa r a t or y S ect ions

Ha lft one Phot ogr a phy Pla t ema king Pr int ing www.entrepreneurindia.co

Binding a nd Finishing

Inks for Let t er pr ess a nd Lit hogr a phy S pecia lit y Pr int ing

2. Principles of Noncontact Printing Int r oduct ion Impa ct less pr int ing syst em for v a r ia ble pr int ing S umma r y

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3. Coated Grades and Commercial Printing Coa t ed a nd Commer cia l Pa per s Coa t ing Met hods Coa t ing Ma t er ia ls Adhesiv es

Coa t ed Pa per Pr oper t ies a nd Use 4. Tests for Gravure Printing Int r oduct ion

Pr int S moot hness Gr a v ur e Pr int Test ing www.entrepreneurindia.co

5. Tests for Letterpress Printing Pr int ing S moot hness Unifor mit y for pa per sur fa ce 6. Tests for Offset Printing Int r oduct ion

Runna bilit y S ur fa ce S t r engt h Wa t er Resist a nce

Mecha nica l Pr oper t ies Web Runna bilit y www.entrepreneurindia.co

7. Line Photography Ma king a Nega t iv e The Pr ocess Lens a nd it s Ca r e Ca r e of Pr ocess Lenses Illumina t ion S ensit iv e Ma t er ia ls Phot ogr a phic S ensit omet r y Types of Cont r a st Emulsions Fur t her Cla ssifica t ion S ca ling Copy

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Pla cing t he Lens, Ar c-light s a nd Gr ound Gla ss Obt a ina ble Illumina t ion of t he Copy Boa r d Focusing t he Ima ge S a me S ize Or ga niza t ion of t he Da r k Room Pr epa r ing for t he Dev elopment Oper a t ion

Ma king t he Exposur e Ma king a Nega t iv e fr om Bla ck a nd W hit e Line Copy Dev eloping

Dev eloping Chemica ls

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Dev eloping Act ion a nd Chemica ls Effect of Time a nd Temper a t ur e

Reduct ion a nd Enla r gement Pr oducing Nega t iv es fr om Fine Line Copy Ma king Nega t iv es wit h Filt er a nd

Or t hochr oma t ic Emulsion Dr y Pla t e Nega t iv es a nd Pa per Nega t iv es Clea r ing t he Nega t iv e

Pr oducing Nega t iv es fr om S cr eened Copy

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8. Halftone Photography Ma king a Ha lft one wit h a Gla ss Cr ossline S cr een Ma king a Ha lft one wit h Ma gent a Cont a ct S cr een

9. The Camera Department-its Equipment,

Fa cilit ies a nd Tools The Light r oom Light r oom Equipment

The Da r kr oom Da r kr oom Ent r a nce www.entrepreneurindia.co

Da r kr oom Vent ila t ion Da r kr oom Equipment The Ar c Light Types of Ar c La mps Light fr om a n Ar c La mp Types of Ca r bon Used Ca r bon Ar c Cha r a ct er ist ics Illumina t ion Requir ement s of Ar c La mps

S pect r a l Cha r a ct er ist ics of Ar c Light Hint s on t he use of Ar c La mps www.entrepreneurindia.co

Exposur e Ma t t er s a nd Light Int egr a t or s The Exposur e Ma t t er The Light Int egr a t or The Phot ogr a pher 's Tools S a fet y in t he Ca mer a Depa r t ment

10. Description of Handling Originals for Ha lft one Repr oduct ion

Or igina ls for Ha lft one Phot ogr a phy Pr oblems Associa t ion wit h Va r ious K inds of Copy www.entrepreneurindia.co

Ink S ket ches Phot ogr a phic Pr ings Wa t er colour Dr a wings Pa st el Dr a wings, Cr a yon Dr a wings a nd Oil Pa int ings Dye Tr a nsfer Pr int s Ca r br o Pr ings Gr ouping of Or igina ls

Gr ouping of Or igina ls by S ize Gr ouping of Or igina ls by Tona l Ra nge www.entrepreneurindia.co

11. Focusing the Camera Gr ound Gla ss Focusing Focusing wit h Ca libr a t ed Ta pes Focusing wit h Numer ica l Count er s

12. Viewing the Halftone Image Dot Fr inge Ev a lua t ing t he Ha lft one Nega t iv e The Highlight Ar ea The Middle Tone Ar ea

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The S ha dow Ar ea Tona l Ra nge on t he Pr ess

13. Shooting Halftones with the Glass Screen Focusing t he S cr een S cr een Ruling a nd t he Wa v elengt h of Light S cr een Aper t ur e t o S cr een Dist a nce Ra t ios S et t ing t he S cr een S et t ing t he S cr een wit h a Ca libr a t ed Wedge S cr een S et t ing by Visua l Focusing S cr een S et t ing by Ca mer a Test Exposur e www.entrepreneurindia.co

S ingle a nd Mult iple Exposur e S yst em S ome Obser v a t ions on Va r ious S t op S yst ems Miscella neous Exposur e Infor ma t ion

Exposur e Cha nges for Differ ent Ma gnifica t ion Angula r Va r ia t ion of Light Int ensit y The Use of t he f6 4 S t op

14. Special Processing Procedures in Making Halftones Et ching a nd Chemica l Reduct ion The Physica l Act ion of Reduct ion

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S ubst r a ct iv e Reducer s Pr opor t iona l Reducer s Int ensifica t ion S pecia l Ha r dener -for a ft er Tr ea t ment of Films a nd Pla t es

15. Special Halftone Camera Techniques S cr een Tint s

Light S our ces for S cr een Tint s Vignet t ing www.entrepreneurindia.co

Light Va r ia t ion wit h Angula r Dist a nce Dev elopment Fa ct or s S uggest ions for Bet t er S cr een Tint s Dr opout Nega t iv es (Highlight Nega t iv es) La r ge Aper t ur e Exposur es

S upplement a r y Line Exposur e S ea r s Met hod Ov er la y Ma sk Met hod

Ot her s Met hods Re-S cr eening Ha lft ones Duot ones www.entrepreneurindia.co

Pr epa r ing t he Copy for a Duot one S hoot ing t he Pr ima r y Nega t iv e S hoot ing t he S econda r y Nega t iv es Va r ia t ions on a Theme Opa quing Ma sks The Indir ect Pr ocess of Ma king Ha lft one Ima ges Pr ocedur e for S hoot ing t he Cont inuous -Tone Nega t iv e Hint s for t he Indir ect Pr ocess Ima ge Rev er sa l

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16. Screen Printing S elect Cor r ect S cr een Pr int ing Fa br ic An Ant ist a t ic S t encil Mesh

S cr een Pr int ing Fr a mes S t r et ching Equipment Cor r ect S t r et ching Adhesiv es The Ma nufa ct ur e of Dia posit iv es S t encils The Dia posit iv e

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17. Application of Screen Printing S cr een Pr int ing Accessor ies S t encils Chemica ls Used a nd For mula t ions Common Fa ult s in S cr een Pr int ing

Pr int ing Unit Aut oma t ic S cr een Pr int ing Ma chine S cr een Pr int ing on Differ ent S ur fa ces

Inks for S cr een Pr int ing

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18. Offset Lithography Pr int ing Pr ocesses Or igin a nd Hist or y of Lit hogr a phy J ob Pla nning Ev olut ion of Offset Pr int ing Offset Ma chine Const r uct ion

Pr e-Ma ke Rea dy a nd Ma ke Rea dy S et t ing t he Ma chine for Oper a t ion S ma ll Offset

Running Pr oblems www.entrepreneurindia.co

Colour Roller s

19. Planogrphy Or igin of Pla nogr a phy

Pr inciple of Pla nogr a phic Pr int ing Dir ect Pr int ing Pr ocess Offset Pr int ing Pr ocess

Wor king Pr ocess

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20. Materials, Tools and Equipments Lit hogr a phic v a r nish Acids Tur pent ine Fr ench Cha lk Resin Aspha lt um Pa r a ffin Dr ier s S ponge Da mpening Clot h Va seline Tools a nd Equipment s S cr a per

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Ink K nife Wr ench Pr oofing Dev ices

Mecha nica l Fea t ur es Aut oma t ic Pr oof Pr esses4 0 2 Qua lit ies of a Good Pr oof

21. Sheetfed Offset Machines Na mes of t he ma chines Mecha nica l Fea t ur es

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Lubr ica t ion S heet feeding mecha nism S heet boa r d Funct ions of blower s Funct ions of t he blower foot S heet lift ing a nd for wa r ding S heet Cont r ols S heet Regist er S heet Inser t ion a nd Tr a nsfer Inking S yst em Dist r ibut ion S yst em Mult ir oll S yst em Wa sh-up dev ice Adjust ment of Roller s

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Differ ent Da mpening S yst ems Clea ning of Da mpener s Const r uct ion of t he ma chine Wor king on t he clea ning ma chine Pla t e Cylinder Bla nket Cylinder Impr ession Cylinder Adjust ment of Cylinder s Adv a nt a ges of Bot h Pr inciples Deliv er y Mecha nism Ant i-set off S pr a y Miscella neous Oper a t ions

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22. Web Offset Machines Dr iv ing Mecha nism Pr int ing Unit s Ma in Pa r t s of Pr int ing Unit Inking S yst em Deliv er y Unit Folding Unit Ancilla r y Oper a t ions by Deliv er y Unit 23. Colour and its Reproduction Ter minology Rela t ed t o Colour Mixing a nd Ma t ching of Color s S equence of Colour s in Pr int ing

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24. Quality Control in Printing Befor e Pr int ing Dur ing Pr int ing Aft er Pr int ing 25. Flexography Flexogr a phy Flexogr a phic Pla t ema king Phot ochemica l Cha nge Rot a r y Pr inciple Rubber Pla t es S ubst r a t es Pa per a nd Boa r d www.entrepreneurindia.co

26. Rotogravure 27. Creative Frees Printer Popula r Pr oduct wit h Power ful Appea l Topica l Infor ma t ion Mix Indiv idua l Br a nd of S uccess Pr oduct ion-Dr iv en Inv est ment As Hor st Br ost ler Expla ins Flexibilit y in Ma ny S pher es S uper -Wide Rot ogr a v ur e Pr esses in Big Dema nd Br ownie point s of gr a v ur e New Techniques for Ha ndling Gia nt Reels

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Bigger Cor e Dia met er es Needed t o Ha ndle Higher S peeds

A Host of Opt imised Det a ils Light Weight Guide Roller s Pr ocess Comput er S yst ems Wit h Visua lisa t ion 28. Shaftless Spearheads Expansion Economic Effciency -t he Clincher

Eight fold Incr ea se in S a les

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Confidence in K BA Technology

Commissioning t o a Tight S chedule

29. Plant and Machineries for the Printing Technology

30. Manufacturers & Suppliers of Raw Material

31. Indian Printing Associations

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Niir Project Consultancy Services (NPCS) can provide Process Technology Book on Printing Technology (Offset, Gravure, Flexo, Screen)

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Sectors We Cover o o o o o o o o

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Sectors We Cover o o o o o o o o o

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Bamboo And Cane Based Projects Building Materials And Construction Projects Biodegradable & Bioplastic Based Projects Chemicals (Organic And Inorganic) Confectionery, Bakery/Baking And Other Food Cereal Processing Coconut And Coconut Based Products Cold Storage For Fruits & Vegetables Coal & Coal Byproduct www.entrepreneurindia.co

Sectors We Cover o o o o o o o o o

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Copper & Copper Based Projects Dairy/Milk Processing Disinfectants, Pesticides, Insecticides, Mosquito Repellents, Electrical, Electronic And Computer based Projects Essential Oils, Oils & Fats And Allied Engineering Goods Fibre Glass & Float Glass Fast Moving Consumer Goods Food, Bakery, Agro Processing www.entrepreneurindia.co

Sectors We Cover o o o o o o o o o

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Fruits & Vegetables Processing Ferro Alloys Based Projects Fertilizers & Biofertilizers Ginger & Ginger Based Projects Herbs And Medicinal Cultivation And Jatropha (Biofuel) Hotel & Hospitability Projects Hospital Based Projects Herbal Based Projects Inks, Stationery And Export Industries www.entrepreneurindia.co

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Sectors We Cover o o o o o o o o o o

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Paints, Pigments, Varnish & Lacquer Paper And Paper Board, Paper Recycling Projects Printing Inks Packaging Based Projects Perfumes, Cosmetics And Flavours Power Generation Based Projects & Renewable Energy Based Projects Pharmaceuticals And Drugs Plantations, Farming And Cultivations Plastic Film, Plastic Waste And Plastic Compounds Plastic, PVC, PET, HDPE, LDPE Etc.

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Sectors We Cover o o o o o o o o o

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Sectors We Cover

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