QGII Development Project – Main Features Qatargas II (QG II ) Owner JV: 70% QP ; 30% EM QGII Integrated project Î Offshore production platforms and pipelines Î Onshore gas treating and LNG facilities Î LNG ships Î LNG receiving terminal in the UK Overall QGII Project Design Basis Î Wellhead Gas: 3000 MSCFD Î FOB LNG: 15.6 MTA Î Condensate: 120 000 BLD Î Propane: 1 MTA Î Butane: 0.7 MTA QGII MILESTONES Î EPC unpriced proposal : Î EPC priced proposal : Î EPC Contract Award: Î First LNG Delivery – LNG Train 4:
August 31st 2004 November 8th 2004 December 15th 2004 January 2008
23
Record LNG Train Size
24
QG II Excludes Condensate And LPG
8 6 4
0 ‘64
‘72
‘78
‘82
‘89
‘97
‘99
ExxonMobil
‘03
‘05
Trinidad
Egypt
2
Rasgas 3
Rasgas 1/2
Capacity per Train (MTA)
10
‘06
‘07
beyond ‘07
Others
QGI 1 & QG II LNG Site plan
25
QATARGAS II LNG PLANT BLOCK DIAGRAM
26
Non Associated Natural Gas
Sulfur Recovery
Field Facilities
Pipeline Reception
Acid Gas Removal
Dehydration
Mercury Removal
LNG Storage Loading
Fuel gas
N2 Rejection
NGL Extraction
Liquefaction
LNG
Refrigeration Condensate Stabilization
Ethane Propane Refrigerant Make up C5+
Condensate Treatment
Fractionation
C3 C4
C5+ Gasoline condensate
EPC Split of Work JV Composition: 60% Chiyoda ; 40% Technip Chiyoda is leader Chiyoda Î LNG Trains Î Sulphur recovery Technip Î Inlet Facilities Î Utilities Î Offsites (flare) Î Offplot (storage tanks and loading )
27
QG II LNG Site Plan & Work Split
28
LNG Berth N°4
Rasgas
Qatargas 1,2,3
TECHNIP
Seawater channel
CHIYODA
QGII Train 4 3D View as g r ta Qa ,2,3 1
29
30
Plot Plan for Process Area
C3/C4 Treater Fractionation Ref/Liquefactio AGR n
3
31
Plot Plan for SRU
For Future Expansion 3
32
Overall Plot Plan for Train-4~7
Tr- 7 Tr- 5 Tr- 4
SRU for Tr- 4/5
SRU for Tr- 6/7
Tr- 6
FCW FCW For For Utility for Tr- 4/5Utility for Tr- 6/7Tr- 4/5Tr- 6/7 3
QGII- Technological features Technological features Î APCI AP-X Liquefaction Processes Î A complex train design with z High energy efficiency – heat recovery on GT exhausts z C3+ NGL recovery (Ortloff Score process) z Gas phase removal of mercaptan sulphur z Large electrical motors for power transfer and pressurized refrigerant compressor start up Î GE Frame 9 Gas turbine drivers Î Abnormally large utilities and offsites z Cooling water z Flare Î Sulphur recovery 99.25%
33
APCI AP-X Process
34
3 refrigerant cycles each with GE Frame 9 driver
1
2
3
35
Air Products and Chemicals AP-XTM Hybrid Process
• New refrigeration process required for larger train capacities –Extension of Existing Technology –Combines LNG and Air Separation Technologies –Uses Two Spiral Wound Heat Exchangers (SWHE) • Three refrigeration services –Propane (45oC to -30oC) –Mixed hydrocarbons (-30oC to 114oC) –Gaseous nitrogen (-114oC to 160oC) • New process + large capacity = large refrigeration requirement –275 MW of power required for 7.8 MTPA of lean LNG + .85 MTPA of LPG –Current technologies require 150 MW for 4.7 MTPA Train of rich LNG
PROPANE COMPRESSOR
AP-XTM HYBRID CYCLE
LNG FLASH SUBDRUM COOLER (SWHE) E
PRE-COOLING: PROPANE SYSTEM SWEET LEAN GAS
LIQUEFACTION AND SUBCOOLING LNG
C
COMPANDERS
PROPANE CHILLING & SMALL EXPANDER
DEHY
PROPANE CHILLERS
SCRUB COL.
COLD BOX
MIXED REFRIGERANT (M.R.) COMPRESSORS
MAIN EXCHANGER (SWHE)
NITROGEN RECYCLE COMPRESSOR
NITROGEN REFRIGERATION SYSTEM
QGII Onshore Plant Layout
36
APCI AP-X Process: Spoolwound exchangers
Helically wound 10mm tubes All aluminium construction Low technological risk despite new configuration Two exchangers in series for LNG condensation (against MCR) and subcooling (against N2)
37
QGII Block diagram – Train 4 Power plants & Client development
Flare (~NLNG)
HP steam users
But all of the new features have Boiler* references or parallels in other HRSG industries or LNG projects4x240t/h 200t/h
HRSG 200t/h
GE 9
K GE 9
K GE 9
VFD Motor/gen. 45MW Reception/ Slug catcher*
38
AGR
K
El. users
2x37MW
STG* 2x175t/h
Power from QG
“ELICS” De H2O De RSH
Precooling (C3)
Lean LNG*
Liquefaction (MR)
Rich LNG* Sulphur recovery Natural Stabilization* Gas
Tail gas treatment
MS Regen.
NGL recovery
Subcooling (N2)
Fractionation
Propane* Butane*
CW (~Omifco)
Rasgas 3
Gas plants e.g. OGD3
Industrial Gasoline Sulphur* gases Condensate*
39
New – GE Frame 9E in Mechanical Drive 275 MW Total Refrigeration Power Required 3 GE Fr 9 GT’s per train
Frame 9E Incentives • High Power - 100 MW site rating (49oC day) • 3000 RPM - better compressor speed match • Flat LNG production
Frame 9E • • • • •
Scale-up of Frame 7 130 MW ISO 210,000 kg package 50,000 kg rotor 350 Power Generation service since 1979 • 4 in Steel Mill service since 1998
Customized for LNG Service
Motor/Generator • 45MW • 60MW during peak • C3 & N2 send power to MR
• Speed range 96%-102% • Continuous duty, base load • Extended maintenance intervals with ExtendorKitTM • Meets Qatar environmental requirements using DLN1
Flare QGII Î Five flare tips at one location z 2x60” (two dry flares in parallel) z 2x66” z 1x72” Î 200m elevation
QGI Î Four flare tips at one location z 44” z 2x52” z 24” Î 140 m elevation
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