prEN 10138-4:2000 Prestressing steels Part 4:Bar
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DRAFT prEN 10138-4
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
September 2000
ICS 77.140.60
English version
Prestressing steels - Part 4: Bars Armatures de précontrainte - Partie 4: Barres
Spannstähle - Teil 4: Stäbe
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee ECISS/TC 19. If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Central Secretariat: rue de Stassart, 36
© 2000 CEN
All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.
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B-1050 Brussels
Ref. No. prEN 10138-4:2000 E
Page 2 prEN 10138-4:2000
Contents 1
Scope
4
2
Normative references
4
3
Terms and definitions
4
4
Designation
4
5
Manufacture
6
6
Requirements
6
7
Evaluation of conformity
9
8
Test methods
11
9
Delivery by the manufacturer
11
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Page 3 prEN 10138-4:2000
Foreword This Part of this European Standard has been prepared by SC2 'Prestressing steels' of the Technical Committee ECISS/TC19 'Concrete reinforcing and prestressing steels – Properties, dimensions, tolerances and specific tests' of which the Secretariat is held by BSI. This European Standard has been prepared under mandate M115 given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of the EU Construction Products Directive (89/106/EEC). For relationship with the EU Construction Products Directive, see informative annex ZA, which is an integral part of Part 1 of this European Standard and by which it becomes a harmonized European Standard. EN 10138 is published in four parts, the other parts being: EN 10138-1, Prestressing steels — Part 1: General requirements EN 10138-2, Prestressing steels — Part 2: Wire EN 10138-3, Prestressing steels — Part 3: Strand All products placed on the market within the European Union and EFTA must be certificated in accordance with annex ZA of Part 1 of this European Standard. In accordance with the common rules of CEN/CENELEC the following member countries are obliged to adopt this standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, United Kingdom.
Page 4 prEN 10138-4:2000
1
Scope
This Part of this European Standard gives the specific requirements for preferred sizes of round steel bar in straight lengths, plain or ribbed and supplied in either the hot rolled or hot rolled and processed condition. NOTE
2
General requirements are given in Part 1 of this European Standard.
Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this European Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this European Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest editions of the normative document referred to applies. Members of CEN/CENELEC maintain registers of currently valid European Standards.
EN 10027-1, Designation system for steels — Part 1: Steel names; principal symbols EN 10027-2, Designation system for steels — Part 2: Steel numbers prEN 10138-1, Prestressing steels — Part 1: General requirements CR 10260, Designation system for steel — Additional symbols prEN ISO 15630-3, Steel for the reinforcement and prestressing of concrete — Test methods — Part 3: Prestressing steels
3
Terms and definitions
For the purposes of this Part of this European Standard the terms and definitions given in prEN 10138-1 and the following apply. 3.1 unit of product 15 tonnes of bars of a single diameter coming from the same cast of steel
4
Designation
4.1 For the steel grades covered by this Part of this European Standard the steel names are allocated in accordance with EN 10027-1 and CR 10260; the steel numbers shall be allocated in accordance with EN 10027-2. 4.2
The designation shall consist of :
a) the number of this Part of this European Standard;
Page 5 prEN 10138-4:2000
b) the steel name consisting of: 1)
the letter Y for prestressing steel;
2)
the nominal tensile strength in MPa; 3)
the letter H for hot-rolled bar ;
c) the nominal diameter of the bar in mm; d) where necessary R for ribbed.
Example
EN 10138-4
Y
1030
H
26
R
Number of this Part of this European Standard Prestressing steel Nominal tensile strength (MPa) Hot rolled bar Nominal diameter (mm) Ribbed i.e.EN 10138-4-Y1030H-26-R NOTE
The steel number may be used instead of the steel name i.e.EN 10138-4-1.1380-26-R.
Page 6 prEN 10138-4:2000
5 5.1
Manufacture General
The bar shall be manufactured from steel in accordance with prEN 10138-1 :2000, 6.1.
5.2
Processing
The steel shall be hot rolled into bars. Where subsequent processing is required to achieve the specified mechanical properties, such processing shall take the following forms either singly or in combination: a) accelerated cooling; b) cold stretching; c) additional tempering.
5.3
Ribs
When ribbed bars are supplied, the design of the ribs shall be agreed between the manufacturer and purchaser. The ribs shall have a generally uniform spacing of not more than 0,8 d where d is the nominal bar diameter.
5.4
Welds
There shall be no welds in the bar as supplied to the purchaser.
5.5
Scale
Bars covered with a layer of scale shall be acceptable.
6 6.1
Requirements General
Nominal and specified properties are given in Tables 1, 2 and 3.
6.2
Straightness
The deviation from straightness for any length of bar shall not exceed 4 mm/m length.
6.3
Longitudinal defects
Longitudinal defects shall not exceed 0,3 mm in depth.
Page 7 prEN 10138-4:2000
Table 1 — Dimensions and properties of hot rolled and processed bars Steel Designation
Steel
Steel
Name
number
Nominal a
Bar surface Diameter f
Specified
Tensile
Cross-
strength
sectional
g
area
Mass
b c
Permitted
Rm
Sn
mm
MPa
mm
value of
value of
value of
nominal
maximum
0,1 % proof
maximum
mass
force
15
1100
177
1440
force
Fm
M 2
Maximum
deviation on
d
d
Characteristic Characteristic
g/m
e
Fp0,1
force
Fm, max
kN
kN
kN
194
159
224
2560
346
283
397
4009
526
426
605
Y1100H
1.1381
R
Y1100H
1.1381
R
20
1100
314
Y1030H
1.1380
P
25,5
1030
511
Y1030H
1.1380
P
26
1030
531
4168
547
443
629
Y1030H
1.1380
R
26,5
1030
552
4480
568
461
653
Y1030H
1.1380
P
27
1030
573
4495
590
478
678
Y1030H
1.1380
P
32
1030
804
6313
828
672
953
Y1030H
1.1380
R
32
1030
804
6530
828
672
953
Y1030H
1.1380
P
36
1030
1018
7990
1048
850
1206
Y1030H
1.1380
R
36
1030
1018
8270
1048
850
1206
Y1030H
1.1380
P
40
1030
1257
9865
1294
1049
1488
Y1030H
1.1380
R
40
1030
1257
10250
1294
1049
1488
Y1030H
1.1380
P
50
1030
1964
15386
2022
1640
2326
Y1230H
1.1382
P
26
1230
531
4168
653
573
730
Y1230H
1.1382
R
26,5
1230
552
4480
678
596
760
Y1230H
1.1382
P
32
1230
804
6313
989
869
1110
Y1230H
1.1382
R
32
1230
804
6530
989
869
1110
Y1230H
1.1382
P
36
1230
1018
7990
1252
1099
1400
Y1230H
1.1382
R
36
1230
1018
8270
1252
1099
1400
Y1230H
1.1382
P
40
1230
1257
9865
1546
1357
1730
Y1230H
1.1382
R
40
1230
1257
10205
1546
1357
1730
a
-2% to + 6%
2
The nominal modulus of elasticity may be taken as 205 GPa (kN/mm ) for as rolled and as rolled stretched and tempered bars and the secant 2 modulus between 5 % and 70 % of the specified characteristic maximum force may be taken as 165 GPa (kN/mm ) for as rolled and stretched bars.
b
For plain bars the mass is calculated from the nominal cross-sectional area and a density value of 7,85 kg/dm .
3
c
For ribbed bars the mass includes the ribs and may vary according to the rib profile.
d
For ribbed bars the cross-sectional area does not include the non-bearing portion of the ribs.
e
The specified characteristic 0,1 % proof force ,Fp0,1, is approximately 81 % of the specified characteristic maximum force, Fm, for 1100 MPa and 1030 MPa nominal tensile strength bar and approximately 88 % of the specified characteristic maximum force , Fm, for 1230 MPa nominal strength bar.
f
P - plain; R - ribbed.
g
1 MPa = 1 N/mm .
2
Page 8 prEN 10138-4:2000
Table 2 — Additional requirements for bars Property
Specification
Minimum elongation at maximum force, Agt, with Lo 200 mm
3,5 %
Maximum relaxation at 1000 hours For initial force corresponding to 70 % actual maximum force Nominal bar dia
15mm
6%
Nominal bar dia
> 15mm
4%
Constriction at break
Ductile break visible to the unaided eye
Fatigue force range, Fr, where the upper limit, Fup, is 70 % of Fm
Number of cycles without fracture = or 6 > 2 x 10
Plain bars
200 MPa
Ribbed bars
180 MPa
a
1 MPa = 1 N/mm
a
a
2
Page 9 prEN 10138-4:2000
Table 3 — Additional requirements for NH4SCN stress corrosion test Diameter
Minimum lifetime to fracture in hours
d in mm
7
individual tests
median of all tests
d = 15
20
50
15
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