OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
41578/A/0001/UK/En
PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT Offshore Construction Specialists (OCS) 20 Toh Guan Road CJ GLS Building #07-02 Singapore 608839 Tel: +65 6567-9080 Fax: +65 6567-8082 Web: http://www.offshore-ocs.com/index.html Contact Information Contact
Company Position
Email Address.
Keith Jackson
Managing and Technical Director
[email protected]
Seto Jian William Wijaya Loke Kah Poh Rakul Remanan Henry Chuy Alastair Wong Fery Wijaya
Operations Manager Project Manager Project Manager Engineering Manager Subcontracts & Procurement Manager Senior Project Engineer Project Engineer
[email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT TABLE OF CONTENTS 1.
INTRODUCTION .................................................................................................................................... 3
2.
OCS ORGANISATION CHART ............................................................................................................ 4
3.
TYPICAL PRECOMMISSIONING ORGANISATION CHART................................................................ 6
4.
PIPELINE PRECOMMISSIONING ACTIVITIES .................................................................................... 7
5.
SAFETY AND SAFE WORKING PRACTICES. ..................................................................................... 7
6.
ENGINEERING AND PROCEDURES. ..................................................................................................8
7.
PROCUREMENT. .................................................................................................................................. 8
8.
FABRICATION. ...................................................................................................................................... 8
9.
PIPELINE FLOODING, CLEANING AND GAUGING. .......................................................................... 8
10.
PIPELINE INTELLIGENT AND CALLIPER PIGGING. .......................................................................... 8
11.
PIPELINE HYDROTESTING ................................................................................................................. 8
12.
PIPELINE BULK DEWATERING ........................................................................................................... 8
13.
PIPELINE AIR DRYING. ........................................................................................................................ 8
14.
PIPELINE VACUUM DRYING ............................................................................................................... 8
15.
NITROGEN PACKING ........................................................................................................................... 8
16.
EXISTING AND PAST CLIENTS ........................................................................................................... 9
17.
COMPLETED PROJECTS ................................................................................................................... 10
18.
EQUIPMENT DATA SHEETS .............................................................................................................. 18
19.
ISO CERTIFICATION........................................................................................................................... 37
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 2 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
1.
INTRODUCTION
Offshore Construction Specialists (OCS) was formed in 2007 from a core group of marine construction engineers to provide construction management, engineering and strategic support equipment services primarily to the offshore oil and gas sector. Our key personnel come from previous careers at J.Ray McDermott in the marine operations department. Our managing and technical director Mr Keith Jackson worked for 17 years in the group the last 5 years as the marine division manager. As a matter of policy under Mr Jackson J.Ray McDermott would execute work peripheral to that being undertaken by the major work vessel (normally executed using third party subcontractors) using in-house resources. Pipeline pre-commissioning, pre and post trenching, flexible flowline / umbilical lay are examples of work that was routinely carried out in-house and not subcontracted. One of the main reasons for doing this was that it prevented the activities of the subcontractor impinging on the work of the high cost marine spread. The work was always planned with maximum operational synergy in mind In JRM large pipeline pre-commissioning projects such as the 650 km West Natuna gas gathering pipeline network and many other major projects were planned and executed in-house. OCS has taken the model developed in JRM and applied it to our own activities. Our equipment is managed and operated by people who come from the same background as the main marine contractor. We help the marine contractor plan the work such that the pre-commissioning has the least impact on operations. We are proactive in highlighting potential issues and ensuring both parties win. Our engineering capabilities are very sophisticated and significantly more advanced than our competitors. OCS has now completed a range of pre-commissioning projects for many different customers with great success. OCS is certified by Nata for pipeline hydrotesting which is the preeminent qualification for pre-commissioning contractors. The OCS organisation has also been qualified to IS0 9001 since 2009. Our in-house equipment spread has grown significantly and is described in detail in this document. OCS is equipped to handle the full range of pre-commissioning activities including flooding, cleaning, gauging, hydrotesting, dewatering, drying and nitrogen packing. We work with established intelligent and caliper pig suppliers to complement our service. We have established long term relationships with key Singapore and overseas vendors. OCS is equipped to handle large projects or discrete project elements depending on the specific needs of the customer. The company has grown steadily since incorporation and now employs 60 personnel of whom 30 are civil/structural and mechanical engineers working with our pre-commissioning technicians. The company office in Toh Guan Rd, Singapore has been leased until 2014 and has room for additional expansion. The office can accommodate customer representatives for liaison as necessary.
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 3 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 2.
OCS ORGANISATION CHART
KEY PERSONNEL CONTACTS
Keith Jackson
Managing and Technical Director
[email protected]
Seto Jian William Wijaya Loke Kah Poh Rakul Remanan Henry Chuy Alastair Wong Fery Wijaya
Operations Manager Project Manager Project Manager Engineering Manager Subcontracts & Procurement Manager Senior Project Engineer Project Engineer
[email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 4 of 37
OCS ORGANISATION CHART
KEITH JACKSON MANAGING & TECHNICAL DIRECTOR
PROJECT & CONSTRUCTION MANAGEMENT
EQUIPMENT MANAGEMENT
WILLIAM WIJAYA EQUIPMENT MANAGER
KP LOKE PROJECT MANAGER
OPERATIONS
ADMINISTRATION
NG BEE KIM ACCOUNTS, HR & ADMIN LEAD
SETO JIAN OPERATIONS MANAGER
TOOLAYA R IT ENGINEER
*ADMINITRATION
FIELD CONSTRUCTION OPERATIONS PLANT & EQUIPMENT
JAW LE E&M COORDINATOR
STRATEGIC EQUIPMENT TEAM
SAYED DEDY PRE-COMM ENGINEER
RONI GROUTING SUPERVISOR
KRISBEL BUDIMAN ZACK INDRA IDHAM TECHNICIANS MECHANICS
REMARK:
FIELD CONSTRUCTION SUPERVISION TEAM
JAMES CARROLL FIELD SUPERINTENDENT
JAMIE JACOBSEN LEON COAD DAVID WOOD FIELD FOREMANS
OPERATIONS
ALASTAIR WONG SNR PROJECT ENGINEER/ PRE-COMM MANAGER FERY WIJAYA PROJECT MANAGER
CONSTRUCTION ENGINEERING
RAKULREMANAN ENGINEERING MANAGER
DRAFTING BODIE MALLET SETTHA Y. IVAN CHAI (OPERATIONS/ SNR. FIELD ENGINEER)
ADI CAHYA AARON LIAN TRACY EE ZHONG ZHIYUAN DAVID SHAW CHEAH WIN LOONG CHATCHAI W. SEAN SIA TIN WEI DANIEL CAO FIELD ENGINEERS
ENGINEERING
CHANIN SRIYAPORN SNR. DRAFTING
ARYO PRAKOSO SNR. DRAFTSMAN
RAMIL ZAPANTA VINOTH KUMAR DRAFTSMAN
JULIANNE OOI HR ADMINISTRATOR
LENI TALAVERA RECEPTIONIST CUM ADMIN CLERK
TRACY TEE URISA L DOCUMENT CONTROLLER
PROCUREMENT & SUBCONTRACTS
CHUY CHUN FEI SUBCONTRACTS & PROCUREMENT MANAGER MONICA ZHANG ACCOUNTANT
GILBERT GREJALDO ACCOUNT EXECUTIVE
JOYCE LIM SUBCONTRACT / PROCUREMENT ADMINISTRATOR
CHARLESTAN BUYER / EXPEDITOR
PRAVIN THORAT SENIOR STRUCTURAL ENGINEER SUDHAKAR ANDY K. PRIYA PANJIROSA ZIA AL AKBAR STRUCTURAL ENGINEERS
HERYANTHO Y L TAUFAN S. SAINUL ABID SAVOY AMITH PRASAD NAVAL ARCHITECT
UDAY SARATHY MOHAN CHAND SENIOR PIPELINE ENGINEER
*ADMINITRATION SUPPORT TEAM: TRACY & URISA
PRE QUALIFICATION
ACCOUNTS
Offshore Construction Specialists Pte Ltd.
Page 5 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
3.
TYPICAL PRECOMMISSIONING ORGANISATION CHART
OCS Pre-commissioning Team offshore CLIENT
KP LOKE WILLIAM WIJAYA PROJECT MANAGERS RAKUL REMANAN ENGINEERING MANAGER
ALASTAIR WONG
HENRY CHUY
FERY WIJAYA
SUBCONTRACTS & PROCUREMENT MANAGER
PROJECT ENGINEERS
PRAVIN THORAT
JOYCE LIM
HERY LEMBANG
EXPEDITOR/ BUYER
SUDHAKAR SUBRAMANIAM UDAYSARATHY MOHAN ZIA AKBAR TAUFAN SIREGAR PRIYA PANJIROSA AMITH PRASAD SAVOY SAINUL ABID CONSTRUCTION SUPPORT ENGINEERS
SAYED DEDY MAHDI ADI CAHYA
CHARLES TAN BUYER/ SUBCONTRACTS EXECUTIVE
BODIE MALLET SETTHA Y. IVAN CHAI CHONG CHIA YAN AARON LIAN DAVID SHAW CHEAH WIN LOONG CHATCHAI SEAN SIA
CHANIN SRIYAPORN
FIELD ENGINEERS
ARYO PAKOSO RAMIL ZAPANTA VINOTH DRAFTING
ONSHORE OFFSHORE Note* : Project Managers, Project Engineers & Pre-commissioning Engineers will be selected from the personnel pool shown for each categary.
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 6 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 4.
PIPELINE PRECOMMISSIONING ACTIVITIES
OCS experience embraces the full range of pipeline pre-commissioning activities from the initial flooding, cleaning, gauging and hydrotesting to dewatering, drying and nitrogen purging and packing. Specific activities undertaken by OCS:
No.
Description
1
Flooding, Cleaning and Gauging.
2
Calliper and Intelligent Pigging.
2
Hydrotesting
3
Dewatering/ Swabbing
4
Air Drying
5
Vacuum Drying
6
Nitrogen Purging
7
Nitrogen Packing
OCS provides a cradle to grave pipeline pre-commissioning services including complete engineering, procurement, fabrication and execution services. Our in-house inventory is extensive and our personnel are well trained.
5.
SAFETY AND SAFE WORKING PRACTICES
OCS is acutely aware of the dangers involved in the marine construction industry in general and in
pipeline pre-commissioning particularly where high pressure water and air and heavy equipment, chemicals etc combine to create a range of potential hazards if not managed properly. All OCS activities on specific projects are the subject of hazids and risk assessments to ensure levels of risk are reduced to as low as reasonably practical. These risk assessments are ideally attended by the main contractor and the ultimate client. Other specific safety and operational measures that are taken: i) ii) iii) iv) v) vi)
All OCS personnel have appropriate Bosiet offshore sea survival training OCS technicians are Nata qualified and well trained for their specific duties All OCS equipment is provided with a specific safety passport. Offshore hazardous areas are barricaded as required and unauthorized personnel are excluded. All installation aids are properly engineered and subject to structural checks by the OCS CSE group. Appropriate Hazchem sheets are posted in areas where chemicals are in use.
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 7 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 6.
ENGINEERING AND PROCEDURES
OCS prepares project specific engineering and procedures for each job undertaken. What sets OCS apart from other pre-commissioning contractors is our engineering skills base which means that all structural, mechanical, hydrodynamic and aerodynamic considerations are addressed inhouse. OCS procedures will address: i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii)
Project specific procurement requirements. Equipment specification requirements and preparations. Designs of Pig launchers and receivers for Flooding, Cleaning and Gauging. Designs of Hydrotest heads. Designs of Pig Launchers and Receivers for Dewatering and Drying. Pig Requirements and Designations. Intelligent and Calliper Pigging requirements. Chemical injection requirements. Hydrotesting pressurization, strength and leak tests. Bulk Dewatering. Drying Procedures using Air or Vacuum drying techniques. Nitrogen Packing.
7.
PIPELINE
PLEASE
PRE-COMMISSIONING
REFER
TO
APPENDIX
PROCEDURES 1
8.
FABRICATION
9.
PIPELINE FLOODING, CLEANING AND GAUGING
10. PIPELINE INTELLIGENT AND CALLIPER PIGGING 11. PIPELINE HYDROTESTING 12. PIPELINE BULK DEWATERING 13. PIPELINE AIR DRYING 14. PIPELINE VACUUM DRYING 15. NITROGEN PACKING
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 8 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 8 EXISTING AND PAST CLIENTS OCS has built up a significant customer base during four (4) years of operations. OCS past and present clients are listed below. References can be provided on request.
No.
Client Name
1
Star Petroleum ( Indonesia)
2
HESS ( Indonesia)
3
Asia Petroleum Developments (Salamander) ( Indonesia)
4
Kangean Energy ( Indonesia)
5
NuCoastal ( Thailand)
6
Chevron (Thailand)
7
EMAS ( Singapore)
8
Larsen & Toubro ( Malaysia/ India)
9
SapurasAcergy ( Malaysia)
10
TLO SapuraCrest ( Malaysia)
11
Heerema (Holland)
12
NorCe ( Singapore)
13
Offshore Marine Contractors
14
Vietsovpetro (VSP) (Vietnam)
15
Timas Suplindo ( Indonesia)
16
Nippon Steel (Indonesia)
17
Newfield Peninsula Malaysia ( Malaysia)
18
Franklin Offshore ( Singapore)
19
M3 Energy ( Malaysia)
20
Sarku ( Malaysia)
21
Hako Offshore ( Singapore)
22
Global Industries ( Malaysia)
23
Sea Drill ( Singapore)
24
Origin Energy (Australia)
25
Swiber ( Singapore)
26
Galoc ( Philipines)
27
GFI ( Thailand)
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 9 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 9. COMPLETED PROJECTS Pipeline Dia (“)
Length (km)
10”
0.8
6” Flexible
EOCP EMAS offshore Construction and Production
Scope Of Work
Location
0.1
Flood, Clean, Gauge and Hydrotest/Leak test
Gulf of Thailand
6 “ Spool 6” Flexible
0.7
Leak Test
65km off North West Coast of Palawan Island
Nexus
PLEM & Startup Heads
-
Leak Test
Singapore
Year
Project Title
Client
2007
GFI
EOCP EMAS offshore Construction and Production
2008
Galoc Development Project
2008 Nexus AustraliaBass Strait
2009
Asia Petroleum Development (APD) – Glagah Kambuna Field Development
PT Timas
14 “
42
Flood, Clean, Gauge and Hydrotest
From the Kambuna platform offshore North Sumatera to a landfall Northeast of Medan
2009
Star Petroleum Kakap Field Redevelopment
PT Timas
10”
11.2
6”
2
Flood, Clean, Gauge and Hydrotest
6”
2.3
Kakap Field located in the Indonesian West Natuna Sea
2009
M3nergy JDA Sdn Bhd/ CarigaliPTTEPI-JDA Block B-17
Franklin Offshore
11” Flexible
0.24
Leak Test
Offshore Malaysia
2010
HESS Ujung Pangkah Development
PT Timas
6”
5.5
12”
5.5
16”
5.5
Flood, Clean, Gauge, Hydrotest, Dewater, Air & Vacuum Dry and Nitrogen Packing
Ujung Pangkah, Gresik in Surabaya Indonesia
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 10 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
Pipeline Dia (“)
Length (km)
PT Timas
18” 20” 20”
Kodeco Project
PT Timas
Chevron
EMAS
Year
Project Title
Client
2011
Kangean Energy Indonesia Limited – TSB Development
2011
2011
(Thailand)
2011
TSB Kangean
Scope Of Work
Location
25 5.5 5.5
Flood, Clean, Gauge and Hydrotest, Dewater, Dry and Nitrogen Packing
Bali Sea, approximately 120km from Pagerubgan Island
6”
7 km & 6km
Flood, Clean, Gauge and Hydrotest
Java Sea
10”
35 km & 35 km
Flood, Clean, Gauge and Hydrotest
Gulf Of Thailand
25.745 km & 5.2km
Flood, Clean, Gauge and Hydrotest, Dewater, Dry and Nitrogen Packing
Java Sea
16”
PT Timas
18” 20”
2012
Bawal
PT Timas
14”
40 km
Flood, Clean, Gauge and Hydrotest
Natuna Sea
2012
Bien Dong
DOF Subsea
6” flexible
400m
LeakTest
Vietnam
2013
Zawtika
L&T
18”
11.3 km & 9.7km
Flood, Clean, Gauge and Hydrotest
Myanmar
18” 2013
PTTEP Bongkot Riser Replacement
DOF Subsea
6”
80m
LeakTest
Gulf Of Thailand
2013
Pertamina EP MOL Project
Leighton Offshore
12”
28km
Flood, Clean, Gauge, Hydrotest and Dewater
Java Sea
2012
Pertamina UL Project
PT Timas
12”
12 km
Flood, Clean, Gauge and Hydrotest
Java Sea
PT Timas
20’ / 14”
500m/3.3 km
Flood, Clean, Gauge, Hydrotest
Java Sea
2012
Pertamina EP L-Parigi
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 11 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
2014
Petronas Ketapang
PT Timas
12”
111 km
Flood, Clean, Gauge, Hydrotest, Dewater, Dry, N2 Pack.
2014
Petronas Ketapang
PT Timas
8/12”/16”
700 m each
Flood, Clean, Gauge, Hydrotest, .
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 12 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT GFI (Thailand) Pigging and Hydrotesting Photos (Nov 2007 to Jan 2008)
Flexible Riser Leak For M3nergy JDA Sdn Bhd / Carigali-PTTEPI - JDA Block B-17, Offshore Malaysia. ( Sep 2009) Photos
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 13 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT Star Energy (KAKAP) Pipeline Project– Pigging & Hydrotest (Oct 2009) Photos
Asia Petroleum Development (APD) Pigging and Hydrotesting. - Glagah Kambuna Field Development Project (Mar 2009) Photos
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 14 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT HESS (UJUNG PANGKAH) Pipeline Project– Pigging, Hydrotest, Dewatering, Drying & N2 Pack (Jan – Feb 2010) Photos
Chevron Thailand Project Pigging & Hydrotest (Jan – July 2010) Photos
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 15 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT Kangean Project Pigging, Hydrotest, Dewatering, Air drying and N2 packing (Aug- Nov 2011) Photos
Kodeco Project Pigging & Hydrotest (Oct - Dec 2011) Photos
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 16 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT Zawtika Project, 2013 Pigging & Hydrotest Photos
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 17 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 18. EQUIPMENT DATA SHEETS OCS operates a comprehensive range of pre-commissioning equipment. Each piece of equipment has it own equipment passport which is maintained from project to project. This helps ensure that only appropriately maintained equipment is supplied to projects. A sample of our equipment passport is included below.
7.1.
FLOODING PUMP SERIES 1 FLOODING PUMP
- 03 Nos.
Capacity
320 Cu.m / Hr
Maximum Head
171 meters
Engine Make
Detroit Diesel 8V-92TA 450BHP
Pump Make
SLD 280-43 3
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 18 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 19 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 20 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
7.2.
FEED PUMP FLOODING PUMP
- 02 Nos.
Capacity
1590 Cu.m / Hr
Maximum Head
25 meters
Engine Make
Detroit Diesel 8V-92TA 450BHP
Pump Make
SLOW350-380B
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 21 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 22 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 23 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 7.3.
DIESEL DRIVEN FLOODING / JETTING PUMP SERIES 2 (HIGH PERFORMANCE) FLOODING PUMP
- 02 Nos.
Capacity
335 Cu.m / Hr
Maximum Head
260 meters
Engine Make
Detroit Diesel 12V-149TI 1130BHP
Pump Make
250SLD 450-60 4
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 24 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 25 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 26 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 7.4.
DIESEL DRIVEN HIGH PRESSURE PUMP SERIES 2 (HIGH PERFORMANCE)
HIGH PRESSURE DISEL DRIVEN PUMP
- 01 Nos.
Capacity
180 liters / Minute
Maximum Pressure
7250 psig
Engine Make
Johndeere 160kw 6 cylinder diesel engine
Pump Make
Woma 2502 P40
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 27 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 28 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 7.5.
HIGH PRESSURE DISEL DRIVEN PUMP SERIES 1
HIGH PRESSURE DISEL DRIVEN PUMP
- 01 Nos.
Capacity
35-37 liters / Minute
Maximum Pressure
8000 psig
Engine Make
Isuzu 50 HP-4 cylinder (turbocharged & water cooled)
Pump Make
Den-Jet CD 40-550
7.6.
HIGH PRESSURE AIR DRIVEN PUMP
HIGH PRESSURE AIR DRIVEN PUMP
- 01 Nos.
Capacity
20 liters / Minute
Maximum Pressure
7,500 psig
Maximum Air Supply Pressure
125 psig
Pump Make
Haskel Model TP600-GSF-60
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 29 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT HIGH PRESSURE AIR DRIVEN PUMP
- 04 Nos.
Capacity
4 liters / Minute
Maximum Pressure
600 psig
Maximum Air Supply Pressure
120 psig
Pump Make
Hydraulics International HI Model 5L-SS-60
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 30 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 7.7.
DEAD WEIGHT TESTER
DEAD WEIGHT TESTER + WEIGHT SET
- 02 Nos.
Make
DH –BUDENBERG MODEL 580 DX
Range
0-700 bar
Accuracy
0.025 %
Least Count
0.069 bar
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 31 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 7.8.
PRESSURE/TEMPERATURE RECORDER PRESSURE RECORDER
- 03 Nos.
Make
BARTON
Range
0-5000 psi
Accuracy
± 1 % FS
TEMPERATURE RECORDER
- 02 Nos.
Make
SCOTECH
Range
0-50o C
Accuracy
± 1 % FS
PRESSURE-TEMPERATURE DUAL RECORDER
- 02 Nos.
Make
BARTON
Range
0-5000 psi/0-100o C
Accuracy
± 1 % FS
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 32 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT
7.9.
8 X 10 FT BREAK TANK (18 Cu.m Capacity) - 01 Nos
For storage and introducing freshwater slug during pigging/ dewatering of pipelines
PRE QUALIFICATION
Offshore Construction Specialists Pte Ltd.
Page 33 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 7.10.
VACUUM PUMP VACUUM PUMP Capacity Booster Make Pump Make
- 01 Nos. 1020 Cu.m / Hr Edwards mechanical booster Model EH1200, Hydrokinetic Drive Edwards high vacuum pump Serial 220. EIM 275
7.11. PRESSURE TRANSDUCER & READOUT) - 03 Nos. Type Make/ Range
750C, ABSOLUTE PRESSURE TRANSDUCER MKS 10 MILLIBAR , 100 MILLIBAR , 1000 MILLIBAR
Accuracy/ Input/ Output
1% OF FULL SCALE +13 TO +32 VDCINPUT, 0-10VDC O/P
- 02 Nos. Type
DIGITAL SUPPLY AND READOUT
Make/ Range
MKS
Input Power
PRE QUALIFICATION
220VAC
Offshore Construction Specialists Pte Ltd.
Page 34 of 37
OFFSHORE CONSTRUCTION SPECIALISTS PIPELINE PRE-COMMISSIONING PRE-QUALIFICATION DOCUMENT 7.12. HEATED REGENERATIVE DESICCANT AIR DRYER & AIR COOLED AFTER COOLER Regenerative compressed air dryer use desiccant to absorb water vapour from the compressed airstream. In the twin tower design, one tower dries the air from the After-cooler while the dessicant in the other tower is being regenerated to provide continuous operation. A heater is added to heat the purge air. It not only benefits the regeneration effect but also decreases regeneration purge loss. Desiccant: activated alumina + molecular sieve Purge air: