PMGSY Bellary Road Design- Zydex Industries (2)

TYPICAL DESIGN & ESTIMATE FOR CONSTRUC Scheme

PMGSY/NGNRY

Fund

Central/State

State

Karnataka

Division

Bellary

SR reference

Dharwad Circle - Zone- 1 Conventional

S.No

Description

1

Description

Spec

Thickness/ Dosage

Cost

Seal- Coat

Type - B (S- 65)

5 mm

210000

Seal-Coat

2

Open Grade Premix Chip Carpet

Type - B (S- 65)

20 mm

615000

Semi-Dense Bituminous

3

Tack coat

Grade RS-1

0.25 to 0.3 Kg/sqm

48750

Tack-coat

4

Primer Coat

Low porosity; Grade SS-1

0.75 to 1.0 Kg/sqm

180000

TerraprimeCoat

5

6

Terraprime solution

W.B.M

Grading -3

75 mm

442687.5

W.B.M

7

Soil Aggregate

80 mm

100 mm

385600

Soil Aggregate Base

8

G.S.B

Grading -III

125 mm

906750

G.S.B

Soil base (stone grafted) waterproofing

Soil base Stone grafting

Soil base stabilization

9

Construction of Shoulders

C.B.R 6 -7% (borrow soil to replace in-situ soil of C.B.R 3%)

200 mm

168350

Construction of Shoulders

Sub-Grade Waterproofing

10

Sub-grade

C.B.R 6 -7% (borrow soil to replace in-situ soil of C.B.R 3%)

100 mm

233100

Sub-grade

13

Waterproofing of Well prepared ground supporting subgrade

Waterproofing of shoulders & sides

15

Total

Notes: 1 2 3 4

425 mm

3190238

PRED SoR Dharwad Division Zone-1 is refered for item rates. Road width considered 9 meters. Carraige width considered 3.75 meters. Stabilized base & shoulder considered from Drain to Drain.

E FOR CONSTRUCTING RURAL ROAD Soil CBR

3%

Length

1 Km

Package

KN-05-72

Technology Provider

Zydex Industries

Contractor

Mr. Hari Babu

Zydex Proposed Design

Zydex material component

Spec

Thickness/ Dosage

Cost

Cost (Rupees) 0

Product

0

Quantity (Kgs) 0

NA

0

Zycotherm modified SDBC with 5% Bitumen content

25 mm

838125

10

14420

ZT

N.A

0

0

0

0

NIL

1 Kg Terraprime + 200 ltr water + 100 Kg CSS1

1 Kg/sqm

114167

13

16667

TP

1 Kg Terraprime diluted in 500 ltr water

2 ltr/sqm

20000

16

20000

TP

NA

0

0

0

0

NIL

NIL

N.A

0

0

0

0

NIL

N.A

0

0

0

0

NIL

1 Kg Terrasil + 0.5 kg Zycobond diluted in 600 ltr water (spray application on semi compacted layer)

5 ltr/sqm

69375

75

60000

TS

38

9375

ZB

Stones grafting in stabilize soil (nominal size of 13.2 mm)

0.05 cum/sqm

162000

0

0

0.5 Kg Terrasil/CUM + 0.25 Kg of Zycobond/CUM to stabilize of in-situ soil (CBR >3%)

200 mm

900900

900

720000

TS

450

112500

ZB

NA

0

0

0

0

1 Kg Terrasil diluted in 300 ltr water

3 ltr/sqm

72000

90

72000

C.B.R 6 -7% (borrow soil to replace in-situ soil of C.B.R 3%)

150 mm

349650

0

0

TS

1 Kg Terrasil diluted in 300 ltr water

1 Kg Terrasil + 0.5 kg Zycobond diluted in 600 ltr water

3 ltr/sqm

67500

3 ltr/sqm

27750

375 mm

2621467

Savings

568770.8

Total

90

72000

TS

30

24000

TS

15

3750

ZB

1712

1124712

10 0 29 1185 503 1225

14420 0 36667 948000 125625 1124712

ZT NT TP TS ZB Silane