PLM220 - Project Management..Logistics
February 8, 2017 | Author: vtheamth | Category: N/A
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PLM220 Project Management - Logistics
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Course Version: 2005 Q2 Course Duration: 5 Day(s) Material Number: 50074218
An SAP course - use it to learn, reference it for work
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Participant Handbook
Copyright Copyright © 2005 SAP AG. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors.
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About This Handbook This handbook is intended to complement the instructor-led presentation of this course, and serve as a source of reference. It is not suitable for self-study.
American English is the standard used in this handbook. The following typographic conventions are also used.
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Words or characters that appear on the screen. These include field names, screen titles, pushbuttons as well as menu names, paths, and options.
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About This Handbook
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Icons in Body Text The following icons are used in this handbook. Icon
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For more information, tips, or background
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Contents Course Overview ............................................................................. vii
Unit 1: Introduction ............................................................................1 Project Structures............................................................................. 2
Time Scheduling with WBS Elements.................................................... 28 Scheduling of Activities and Networks ................................................... 32 Actual Dates ................................................................................. 66
Unit 3: Capacities............................................................................. 81
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Unit 5: Materials .............................................................................197 Assigning Material Components to Activities .......................................... 198 Processes of Material Procurement ..................................................... 226 Requirements Grouping .................................................................. 253 Assemblies, Availability Check and Delivery from Projects .......................... 258
Unit 6: Progress Tracking .................................................................281 Progress Tracking for Material Components ........................................... 282
Unit 7: ProMan ...............................................................................305 ProMan...................................................................................... 306
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External Processing ....................................................................... 162 Workflows in the Project System ........................................................ 177 Service ...................................................................................... 181
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Unit 4: External Activities .................................................................161
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Capacities - Overview ...................................................................... 83 Available Capacity and Capacity Requirements ....................................... 93 Capacity Analysis .......................................................................... 107 Capacity Leveling.......................................................................... 117 Confirmations .............................................................................. 135
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Unit 2: Dates ................................................................................... 27
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Course Goals.................................................................................vii Course Objectives ...........................................................................vii
Contents
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Target Audience • • •
Project managers and engineers Project teams Consultants
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This course is intended for the following audiences:
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Course Prerequisites Required Knowledge Basic knowledge of project management from a logistics perspective PLM210 or PLM200
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Course Goals Plan and control projects from a logistics perspective Make the necessary settings in Customizing
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This course will prepare you to: • •
Course Objectives After completing this course, you will be able to: • • • •
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Schedule projects Plan and execute internal services Trigger and edit procurement processes Procure and deliver materials for the project
© 2005 SAP AG. All rights reserved.
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Course PLM220, Project Management - Logistics, includes logistics planning and control of projects. The course includes scheduling of projects; planning and realization of internal and external services; control and monitoring of processes for procurement, and supply of materials. In this course, you will also become familiar with the Customizing settings required in the SAP Project System for aspects of logistics.
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Course Overview
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SAP Software Component Information The information in this course pertains to the following SAP Software Components and releases:
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Unit 1 Internal
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Introduction Unit Overview
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This chapter provides an overview of the business scenario used as an example to discuss the logistical aspects of project management in this course. You create a suitable project structure for this scenario and also clarify the various functions and processing options for work breakdown structures and networks.
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Unit Objectives After completing this unit, you will be able to:
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Create project structures consisting of WBS elements and activities in the Project Builder
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Lesson: Project Structures ........................................................... 2 Exercise 1: Structures .......................................................... 13
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Unit 1: Introduction
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Lesson: Project Structures Lesson Overview In this lesson, you will learn about the various options for editing project structures You will create a project for producing a turbine using the Project Builder. You will also be introduced to Claim Management.
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After completing this lesson, you will be able to:
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Create project structures consisting of WBS elements and activities in the Project Builder
Your company produces turbines. It has become evident that these turbines are too complex to produce using production orders. As an alternative, you use WBS elements and activities in the Project System.
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Work Breakdown Structures and Networks
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Business Example
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Figure 1: Sample Turbine Project
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Lesson: Project Structures
The slide shows the project that is used as an example in the course. No logistics aspects other than dates are treated at WBS element level. The logistics aspects of the project - internal and external services and material requirements for example - are planned and executed using activities. The icons in the slides correspond to those used in the SAP system for project definition, WBS elements, network headers, activities and relationships. You will find them in all transactions in the project system.
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The work breakdown structure (WBS) forms the basis for all other planning steps in the project. The emphasis is on planning, analysis, description, control and monitoring of costs, basic dates and budget.
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Costs, dates and payments are frequently planned using activities that are assigned to WBS elements.
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Figure 2: Work Breakdown Structure: Functions
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Figure 3: Work Breakdown Structure: Maintenance Options
You can use the Project Builder to create and change WBS elements.
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In addition to manual maintenance or maintenance via the hierarchy graphic (1, 2), you can also use existing project structures or standard projects as templates to copy from.
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When you create a new WBS, you can use an existing WBS, a section of the project hierarchy or a standard WBS as a template to copy from. You can also incorporate WBS elements from other projects or from a standard WBS in an existing work breakdown structure (3, 4).
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You can use the hierarchy graphic to change WBS elements (by double-clicking on a WBS element in the graphic). You can also create new WBS elements and insert these into the hierarchy (connect mode).
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You can use the detail screens or the WBS element overview list for this purpose.
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Lesson: Project Structures
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Figure 4: Project Builder
The Project Builder is a feature in the Project System that is particularly intuitive and easy to use.
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The Project Builder consists of a processing screen divided into three parts - the structure overview at the top left, the work list at the bottom left and a display/processing area to the right.
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In the Project Builder, you can create or edit WBS structures or networks individually or in an integrated manner. To maintain WBS structures and networks, you can navigate quickly and efficiently in the Project Builder, between the various views (detail and overviews), graphics, and the project planning board. This unit and the subsequent units of the course will familiarize you with the functionality of the Project Builder.
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Unit 1: Introduction
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Figure 5: Activities and Networks: Functions
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The unit on capacities discusses internally-processed activities in detail.
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The unit on materials explains how material components are assigned, procured and consumed in the network.
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The unit on external activities deals with externally-processed activities and service activities.
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You use the activities in the network to plan the labor, capacities, materials, and services that you require to carry out the various tasks in your project.
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Lesson: Project Structures
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Figure 6: Activities: Maintenance Options
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When you create activities, you can use a standard network or an existing network as a template (3). You can also incorporate standard networks into an existing network (4).
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You can use the Project Builder or the project planning board to copy a standard project or operative project (including all activities) to a new project structure (5).
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In addition to maintaining data manually or via the network graphic (1, 2), you can use existing operative structures or standard structures as templates.
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The network graphic provides all of the functions needed to process a network (the functions for inserting activities or relationships, for example).
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The cycle analysis is a function that you can only perform in the network graphic. A cycle is a closed sequence of relationships and activities ("closed" means that when you start out from one activity, you end up back at the same activity by means of relationships). If the activity-relationship-activity path is cyclical, you will not be able to schedule the network. Cycle analysis is a tool that enables you to detect cyclical relationships and correct them.
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You can call up the network graphic from various transactions in the Project System, for example in network maintenance, scheduling and in the Structure/Dates Information System.
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Figure 7: Network Graphic
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Lesson: Project Structures
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The project planning board is particularly suitable for planning a project. It provides you with an instant overview of your project deadlines, enabling you to check your project for capacity bottlenecks. Additional options are also available for enhancing your project structure. In the following units, you will use both the Project Builder and the project planning board to edit your project.
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Figure 8: Project Planning Board
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Claim Management
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You can enter claims directly in the SAP system or create and display them from the Internet (for example: a customer creates a claim over the Internet).
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Deviations from the project plan often occur as a result of delivery problems, price fluctuations, unforeseeable capacity bottlenecks and so on. In this case, clarifying responsibilities is extremely important for the contractual partners involved. Claim Management ensures that claims resulting from deviations are prepared vis-à-vis the contractual partner and submitted at a suitable point in time. Conversely, it also provides defence against claims from the contractual partner. The Project System supports claim management with the "Claim" message type, which can be used to document deviations from your project plan, appoint persons responsible for the deviation and initiate follow-up activities.
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Figure 9: Claim
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Lesson: Project Structures
You can include the following data in a claim: • • •
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Descriptions - the cause of the deviation for example Actions and tasks to be initiated because of the deviation Persons responsible and partners by means of a link to the Partner Management function Costs incurred as a result of the deviation (cost planning using unit costing) Assigned WBS elements, SD and MM document items Assigned document info records (links to the Document Management System)
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Unit 1: Introduction
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Lesson: Project Structures
Exercise 1: Structures Exercise Objectives After completing this exercise, you will be able to: • Create a work breakdown structure with assigned operations • Use the project builder and the project planning board
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You create a separate project for project manufacturing of a turbine system. In doing so, you make use of standard structures as copy templates and various functions for further processing.
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You will use the standard structure as a template to create the project. Call up the Project Builder.
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Create project T-100## using the standard project T-20001 as a template. ## is a placeholder for your group number (if you are in group 3, then replace ## with 03).
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Task:
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Field Name
Value
Project def.
T-100##
Start
Today
Finish
Two years from today
Project profile
2001 Turbine model group 1
Template Std proj. def.
T-20001
Enter a name for your project, and the person responsible. Maintain the data at project definition level.
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Enter the following data in the dialog box that appears:
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Field Name
Value
Text
Group ##, turbine A
Responsible person
##
Create two further WBS elements to record the details of the Planning of systems and instrumentation WBS element. Use the same procedure to create the second WBS element. Call it Planning of instrumentation.
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Display your expanded structure in the hierarchy graphic. Set the Planning element indicator for the new WBS elements.
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As a result of detailing the project structure, activity 2000 Planning of systems and instrumentation is now assigned incorrectly. Rename it as Planning of Systems and assign it to the appropriate WBS element.
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To plan your turbine instrumentation, create an activity for the Planning of instrumentation WBS element.
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Values
Text
Planning of instrumentation
Work center
2000
Work
35 hours
Normal duration
5 days
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Field Name
Take a look at your extended network in the network graphic. Save the project. The temporary network number is then replaced.
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Now call up the project planning board for an integrated view of your project deadlines. Use the 1001 Elevators/Turbines project planning board and carry out time scheduling. Continued on next page
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The detail screen of the new activity is displayed. Enter the following data in the detail screen:
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7.
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Expand the display to show the entire project.
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Assign the new WBS element the description Planning of systems.
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Lesson: Project Structures
10. Plan the material costs for your turbine. You are still unsure as to which components you will procure in the future but you can already plan material costs for the activities. Plan the Preliminary orders activities and Material procurement plant components.
Activity
Material Planning
3000 Preliminary orders
EUR 100000
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Enter the following data:
3100 Material procurement System parts EUR 65,000
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Save your data.
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Unit 1: Introduction
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Solution 1: Structures Task: 1.
You will use the standard structure as a template to create the project. Call up the Project Builder.
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SAP Menu → Logistics → Project System → Project → Project Builder (Double-click to select Project Builder)
Create project T-100## using the standard project T-20001 as a template. ## is a placeholder for your group number (if you are in group 3, then replace ## with 03). Enter the following data in the dialog box that appears: Value
Project def.
T-100##
Start
Today
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Field Name
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a)
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Continued on next page
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Lesson: Project Structures
Field Name
Value
Finish
Two years from today
Project profile
2001 Turbine model group 1
Template Std proj. def.
T-20001
Create project T-100## using the standard project T-20001 as a template. ## is a placeholder for your group number (if you are in group 3, then replace ## with 03). Click the icon Create → Copy project.
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Enter the data indicated in the dialog box that appears.
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Project definition (first line) WBS elements Activities Network header Milestone (last line)
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Enter a name for your project, and the person responsible. Maintain the data at project definition level. Field Name
Value
Text
Group ##, turbine A
Responsible person
##
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The activities are grouped together in a network with a provisional number (%00000000001). This number will be replaced when you save the activities.
Select the project definition in the structure tree. Enter the data indicated in the detail screen that appears. Confirm your entries by clicking the Enter pushbutton. Continued on next page
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Hint: The tree structure at the left of the screen now displays various objects that have been copied from the standard project:
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Confirm your entries by clicking the "Create project" pushbutton.
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a)
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4.
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Create two further WBS elements to record the details of the Planning of systems and instrumentation WBS element. Assign the new WBS element the description Planning of systems. Use the same procedure to create the second WBS element. Call it Planning of instrumentation. a)
Position the cursor in the templates area (bottom left) and expand Individual objects if necessary.
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Assign the new WBS element the description Planning of systems. Confirm your entries by clicking the Enter pushbutton. The new WBS element is now displayed in the tree structure. Use the same procedure to create the second WBS element. Call it Planning of instrumentation.
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5.
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Confirm your entries by clicking the Enter pushbutton. Display your expanded structure in the hierarchy graphic. Expand the display to show the entire project.
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Set the Planning element indicator for the new WBS elements. a)
Click the Hierarchy graphics pushbutton in the Project Builder. Choose View → Completed view. Double-click the appropriate indicator. Exit the hierarchy graphic using the Back pushbutton.
As a result of detailing the project structure, activity 2000 Planning of systems and instrumentation is now assigned incorrectly.
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Set the Planning element indicator for the new WBS elements.
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Enter the appropriate description in the "Text" field.
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“Drag and drop” a WBS element from the templates area to the Planning of systems and instrumentation WBS element in the tree structure.
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Lesson: Project Structures
Rename it as Planning of Systems and assign it to the appropriate WBS element. a)
Position the cursor on the activity in the tree structure. Drag and drop the activity to the Planning of Systems WBS element. Change the description of the activity. Enter the new description Planning of systems in the Text field. Confirm your entries by clicking the Enter pushbutton.
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To plan your turbine instrumentation, create an activity for the Planning of instrumentation WBS element.
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Values
Text
Planning of instrumentation
Work center
2000
Work
35 hours
Normal duration
5 days
a)
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Field Name
Expand the "Activity" icon in the templates area.
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Enter the following data in the detail screen.
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Confirm your entries by clicking the Enter pushbutton. Take a look at your extended network in the network graphic.
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Drag and drop the Activity (internal) entry from the templates area to the Planning of instrumentation WBS element in the tree structure.
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The detail screen of the new activity is displayed. Enter the following data in the detail screen:
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Continued on next page
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Unit 1: Introduction
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Save the project. The temporary network number is then replaced. a)
Position your cursor on the network header Turbine in the tree structure. Choose Network Graphic. To call up an overview of the entire network, click the Complete view pushbutton.
Exit the network graphic using the Back pushbutton. Save the project. The temporary network number is then replaced. 9.
Now call up the project planning board for an integrated view of your project deadlines. Use the 1001 Elevators/Turbines project planning board and carry out time scheduling. a)
SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction)
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Adapt the dates view of the planning board. Choose Adapt graphic area.
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Choose the Select all icon and then click Schedule.
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Enter the following data: Activity
Material Planning
3000 Preliminary orders
EUR 100000
3100 Material procurement System parts EUR 65,000
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10. Plan the material costs for your turbine. You are still unsure as to which components you will procure in the future but you can already plan material costs for the activities. Plan the Preliminary orders activities and Material procurement plant components.
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Carry out time scheduling for your project.
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Enter the project and project planning board and click the Enter icon.
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Choose Save.
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If you can no longer identify details in the activity display, change it using the Activities icon and choose the small display format.
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Lesson: Project Structures
Save your data. a)
Double-click the relevant activities in the table area of the planning board. Choose the Assignments tab in the detail screen of the activity. Enter data as required. Confirm your entries by clicking the Back icon. Choose Save.
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Unit 1: Introduction
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Lesson Summary You should now be able to: • Create project structures consisting of WBS elements and activities in the Project Builder
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Unit Summary
Unit Summary You should now be able to: • Create project structures consisting of WBS elements and activities in the Project Builder
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Unit Summary
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Test Your Knowledge
Test Your Knowledge 1.
You can maintain the following objects in the Project Builder: Choose the correct answer(s).
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Work Breakdown Structure Internal Order Maintenance Order Network Milestone Project definition
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A B C D E F
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□ □ □ □ □ □
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Test Your Knowledge
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Answers 1.
You can maintain the following objects in the Project Builder: Answer: A, D, E, F The Project Builder is used for maintenance of structures in the project system. Order categories other than networks cannot be edited in the Project Builder.
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Unit 2 Unit Overview
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In this unit you learn about functions for manual and automatic planning of dates in work breakdown structures and networks. In doing so, the various Customizing settings and influential factors for scheduling are also dealt with in detail. At the end of this unit, creation of actual dates, the necessary prerequisites for this and the influence on scheduling of actual dates are discussed.
Unit Objectives Schedule dates for WBS elements using the project planning board Perform scheduling with the aid of the project planning board Set the relevant tables in Customizing Enter actual dates for WBS elements and activities
Unit Contents
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Lesson: Time Scheduling with WBS Elements .................................. 28 Lesson: Scheduling of Activities and Networks .................................. 32 Exercise 2: Scheduling ......................................................... 53 Lesson: Actual Dates................................................................ 66 Exercise 3: Actual Dates from Confirmations................................ 71
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After completing this unit, you will be able to: • • • •
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Dates
Unit 2: Dates
PLM220
Lesson: Time Scheduling with WBS Elements Lesson Overview This lesson focuses on time scheduling with WBS elements You will learn about various functions that support you in time scheduling for work breakdown plans.
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Schedule dates for WBS elements using the project planning board
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Business Example Start by familiarizing yourself with the options for planning dates only for WBS elements. Take a look at how to use planning methods to simplify time scheduling.
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After completing this lesson, you will be able to:
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Functions of Time Scheduling with WBS Elements
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Figure 10: Time Scheduling Functions
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Lesson: Time Scheduling with WBS Elements
The following functions are available to you: • •
•
• •
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• •
Sets of dates: Basic and forecast dates can be used as planned dates. Actual dates are also shown here. Check dates: You can check consistency of the dates within the project structure with or without taking activities into account. Inherit: Dates within the WBS can be inherited. Extrapolate: You can use the extrapolate function to calculate the dates for higher-level WBS elements. Shift: You can shift all of the planned dates for the WBS elements or just the dates in subhierarchies. Planning different calendars: You can use a different factory calendar for each activity or WBS element. Scheduling: The scheduling function calculates the dates for activities and networks. Planning form: You can use the planning form to extrapolate dates automatically - for example, when you save your data.
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Figure 11: Project Dates
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Basic Date Planning with WBS Elements
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Figure 12: Basic Dates WBS
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In the execution phase, you can enter actual dates by dragging your mouse. In the project planning board or the information system, you can compare the actual dates with the planned basic dates.
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Basic dates can be extrapolated from lower to higher-level WBS elements or, conversely, inherited from higher to lower-level WBS elements. You can check the consistency of your scheduling data within the WBS structure.
Partner
You can use the project planning board to plan basic dates for the WBS elements simply by dragging your mouse. You can plan these dates in the form of a table in Structure Planning.
SAP
In projects without networks, dates can be planned manually for the WBS elements (basic dates).
PLM220
Lesson: Time Scheduling with WBS Elements
Lesson Summary You should now be able to: • Schedule dates for WBS elements using the project planning board
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Lesson: Scheduling of Activities and Networks Lesson Overview In this lesson you will become familiar with various aspects of network scheduling. The lesson also deals with dates for objects assigned to network activities such as milestones and material components as well as date exchange with WBS elements.
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Lesson Objectives After completing this lesson, you will be able to:
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Perform scheduling with the aid of the project planning board Set the relevant tables in Customizing
You have already created a project structure to produce a turbine. The project manager now wants to know whether the project can be completed on time. Schedule your project to find out the answer.
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Introduction
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Business Example
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Figure 13: Dates In Network Plan
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Lesson: Scheduling of Activities and Networks
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Figure 14: Scheduling
SAP
Forward scheduling determines the earliest dates. Backward scheduling determines the latest dates.
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• •
SAP
Each time a network is scheduled, the system carries out forward and backward scheduling; determines floats and capacity requirements (if activated).
Floats occur if the earliest dates are different from the latest dates. The scheduling results:
• • • •
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Scheduled start and finish for the network header Earliest start and finish dates (earliest dates) and latest start and finish dates (latest dates) for the activities Earliest and latest dates for the relationships Reduction levels used to schedule the network Float times (total and free float) for the activities Capacity requirements for activities
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• •
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PLM220
Internal
Figure 15: WBS / Overall Network Scheduling
You can schedule networks individually (network scheduling). You can schedule all networks linked by relationships together (scheduling of overall network). You can also trigger network scheduling from WBS elements (WBS scheduling).
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You can display an overview of the maintenance orders assigned to a project in the project planning board.
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As of Release 4.6A you can schedule maintenance orders from the Project System. In the Project Scheduling and Overall Network Scheduling transactions, you can specify whether networks are scheduled together with maintenance orders that have been assigned as subnetworks.
SAP
The activity data, relationships between the activities and date restrictions form the basis for determining dates automatically (scheduling).
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Unit 2: Dates
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Lesson: Scheduling of Activities and Networks
Scheduling Scenarios
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Figure 16: Bottom-Up Scenario
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The differences between the earliest and latest dates of an activity are referred to as floats. If these are less than or equal to zero, the activity is termed “critical”. The dates of the assigned activities are summarized to give the scheduled dates of the WBS elements (thin time bars in the project planning board). The dates scheduled in the WBS structure can be copied to the basic dates of the WBS elements for the purpose of extrapolating them up the project hierarchy.
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Networks are always scheduled forwards and backwards. The scheduling type determines the original direction in which scheduling is carried out. The system determines the earliest dates of the activities by means of forward scheduling and the latest dates by backward scheduling.
Partner
Using the project planning board, you can select WBS elements and schedule the activities assigned to them. The scheduling parameters determine how the activities are scheduled.
SAP
In projects with assigned networks, you can use scheduling to derive the dates of the activities and WBS elements automatically.
Unit 2: Dates
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Figure 17: Top-Down Scenario
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SAP
You can use the “Top-Down” scheduling scenario or suitable scheduling parameters to stipulate that activities be scheduled within these time constraints: deselect the Network determines scheduling and Adjust basic dates indicators.
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In work breakdown structures with assigned networks, you can plan basic dates for the WBS elements in order to specify that a certain part of the project has to be completed within a fixed time period.
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Lesson: Scheduling of Activities and Networks
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Caution: The scheduling result depends on the transaction from which you start the scheduling.
SAP
As of Release 4.6, you have the option of using predefined scheduling scenarios. The standard scheduling options are of course still available. Depending on the transaction from which you trigger the scheduling, you use either the “Parameters for WBS scheduling” table or “Scheduling parameters for the network type”.
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Figure 18: Scheduling Scenarios
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Customizing in Time Scheduling
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Scheduling parameters are created for specific plants and network types. The scheduling parameters determine scheduling, for example, in the transactions network maintenance (CN22) and scheduling of the overall network (CN24). The indicators have the following meanings: Adjust basic dates: Determines that the scheduled dates are copied to the basic dates of the network header after a scheduling run. The settings for secondary requirements do not have any impact in the network. Scheduling type: Determines the type of scheduling - for example, forward first, then backward. Start in the past: Determines how long ago (in days) the start date can be. If it is more than the specified number of days, scheduling is carried out for today’s date. Automatic scheduling: Scheduling is carried out on saving. Log automatic: If a log is generated, it is displayed automatically. Break spec. scheduling: The exact time at which a break is scheduled (in the work center) is taken into account. Shift order: Determines how
Partner
Scheduling types are used both for network scheduling and for WBS scheduling. The indicators have the following meanings: Forward: Forward scheduling is carried out first, followed by backward scheduling. Backward: Backward scheduling is carried out first, followed by forward scheduling. Cap.requirements only: No scheduling is carried out at all. Instead, the start and finish dates of the network header are copied to each activity. Today’s date: Backward scheduling is carried out first, followed by forward scheduling starting from today’s date. Basic dates with times: This indicator is not relevant for networks.
SAP
Figure 19: Customizing for Scheduling 1
PLM220
Lesson: Scheduling of Activities and Networks
the system deals with partially-confirmed activities during scheduling (see below). Latest material dates: The requirements dates for a material are determined based on the earliest or latest date. Reduction type: Either all activities or only those along the critical path are reduced. Maximum reduction level: A reduction strategy can have up to six levels. The highest level of reduction is specified here. Rescheduling: Determines how the system deals with work allocated in “workforce planning” after another scheduling run has been carried out.
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The profile for WBS scheduling is used for scheduling in the project planning board transaction CJ2B or in the project scheduling transaction (CJ29).
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The WBS scheduling profile is stored in the project definition control data. It can be copied as a default value from the project profile. One (or neither) of the two scheduling scenarios is displayed by default in the project profile.
Partner
The indicators have the following meanings: Scheduling type: Determines the type of scheduling, for example, forward first, then backward. Start in the past: Determines how long ago (in days) the start date can be. If it is more than the specified number of days, scheduling is carried out for today’s date. Scheduling form: Specifies which object - network header or WBS element - is used as a basis for scheduling. Adjust basic dates: Determines that the scheduled dates are copied to the basic dates of the WBS elements after a scheduling run. Log automatic: If a log is generated, it is displayed automatically. Shift order: Determines how the system deals with partially-confirmed activities during scheduling (see below). Schedule when saving: Scheduling is carried out on saving. Latest material dates: The requirements dates for a material are determined based on the earliest or latest date. Maximum reduction level: A reduction strategy can have up to six levels. The highest level of reduction is specified here. Reduction type: Either all activities or only those along the critical path are reduced.
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Figure 20: Customizing for Scheduling 2
Unit 2: Dates
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Other Influencing Factors in Scheduling
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Scheduling interprets the time interval for relationships as the minimum time interval. When calculating the dates, scheduling can increase the time interval but not reduce it. You can maintain a work center in internally and externally processed activities and in relationships. The following information is stored for scheduling in the work center: • •
40
Formulas for calculating the duration of activities. A factory calendar and the operating time for each workday.
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When scheduling externally-processed activities, the system uses the number of planned delivery days you maintained for an external activity. You can, however, also use the normal duration from the internal processing screen of the external activity if you activate this explicitly in the control key of the external activity.
Partner
When scheduling internally-processed activities and general costs activities, the system uses the normal duration you maintained in the activity. The duration can be calculated from the work planned, provided you have stored a formula for calculating the duration from internal processing in the work center.
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Figure 21: Scheduling: Duration
Lesson: Scheduling of Activities and Networks
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The control keys for activities are set in Customizing using transaction OPSU. The control key indicators function as follows: Schedule: Activities and activity elements are scheduled. For activity elements, the dates for the activity are determined. Det. cap. req.: Capacity requirements are determined for activities and activity elements. The capacity requirements are determined using the scheduling results. Therefore, only set this indicator if you also set the scheduling indicator. Costs act.: This indicator specifies that you use the control key for general costs activities. Costing: This indicator determines that activities and activity elements are taken into account in costing. Print time ticket: This determines whether time tickets can be printed. Time tickets are only printed if the Print indicator is also selected. For information on further relationships, see the online help. Confirmation: Determines whether activities and activity elements can be confirmed. External proc.: Determines whether activities and activity elements are processed internally or externally. Service: Determines whether services can be planned for activities and activity elements. Only set this indicator if you select the External proc. indicator to allow external processing. Print conf.: This determines whether completion confirmation slips can be printed. Completion confirmation slips are only printed if the Print indicator is also selected. For information on further relationships, see the online help. Print: Determines whether work papers such as time tickets, completion confirmation slips can be printed. For information on other relationships, see the online help. Sch.ext.proc.: Determines whether activities are to be scheduled in line with the Planned delivery time or Normal duration.
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Figure 22: Control Key
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SAP
The network graphic enables you to represent relationships in a “time-dependent” manner to display the logical sequence. All relationships in the network graphic are displayed as FS relationships by default.
SAP
Relationships determine the chronological sequence of the individual activities in a network (or standard network). You can enter additional data (such as a time interval or reference to a particular factory calendar) in the detail screen for each relationship.
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Figure 23: Relationships
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Lesson: Scheduling of Activities and Networks
Scheduling Example
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Figure 24: Example of Scheduling
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In the example above, the start dates are set to the beginning of the day (00:00) and the finish dates to the end of the day (24:00). If work centers are entered for the activities, the start and finish dates are within the operating time of the work centers affected.
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Backward scheduling calculates the latest start and finish dates for all the activities. Target activities are network activities that do not have successors. The scheduling start date is the finish date in the network header or the finish date determined from forward scheduling.
Partner
Forward scheduling calculates the earliest start and finish dates for the activities. All activities that do not have predecessors are start activities. The scheduling start start date is the start date in the network header or the start date determined from backward scheduling.
SAP
A network is always scheduled forwards and backwards. The scheduling type specifies whether forward scheduling or backward scheduling is carried out first.
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Figure 25: Total Float, Free Float
EF= Earliest Finish
LS= Latest Start
LF= Latest Finish
TF= Total Float
FF= Free Float
A total float is the difference between the latest start and earliest start (LS - ES) or between latest finish and earliest finish (LF - EF).
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A free float is the difference between the earliest start of a successor activity and the earliest finish of the activity in question (ES successor - EF activity). Since the successors for the free float are within their earliest dates, the time reserve is fully available to the current activity.
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ES= Earliest Start
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Legend:
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Floats supply information on the time reserves available for individual activities. You can use the floats calculated in scheduling, for example in capacity leveling, to shift activities between the earliest and latest dates or to extend their duration.
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Lesson: Scheduling of Activities and Networks
Partner
This slide describes how total floats and free floats are calculated. The total float of activity 40 can be calculated from the difference between the earliest and latest start of an activity:
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Day 9 (0:00) - Day 7 (0:00) = 1 day.
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The free float of activity 40 can be calculated from the difference between the earliest start of the successor (activity 50) and the earliest finish of the activity.
SAP
Day 6 (0:00) - Day 5 (0:00) = 1 day.
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Figure 26: Example of Floats
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Time Constraints and Reductions
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Figure 27: Time Constraints
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You can maintain constraints for the start and finish of activities. Constraints can be relevant for both the earliest and the latest dates. You can maintain constraints for basic and forecast date sets.
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Lesson: Scheduling of Activities and Networks
SAP Use
During scheduling, the system determines one reduction level for each activity. For example: The system calculates the earliest dates and determines reduction level 2 for an activity. This reduction level is transferred to the latest dates.
You can use reduction strategies to control how an activity’s lead time can be reduced in levels. You can enter a reduction strategy in each activity. You can define up to six reduction levels for each reduction strategy. You can enter by what percent you want to reduce for each reduction level.
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Important: Remember to be careful when using the reduction function as the system does not know whether the duration of an activity can be reduced. It does not carry out plausibility checks or check available capacities.
Partner
Reduction only affects the activities for which a reduction strategy has been stored. At the most, the system reduces as far as the level of reduction strategy entered in the network header.
SAP
You can use reduction if the time period within which the activities are to be scheduled is not long enough to process all activities. This allows you to reduce the scheduled duration of internally-processed activities.
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Figure 28: Reduction
Unit 2: Dates
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Scheduling of the Overall Network
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This function schedules both the network assigned to the sales order item and all other networks linked to this network via a relationship.
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This function updates all items in the sales order that refer to the overall network.
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As of Release 4.0, scheduling of the overall network for the sales order item can be started in the sales order itself.
SAP
The confirmed delivery date of an item in the sales order corresponds to the finish date of the assigned network. If the end of a network is shifted because of scheduling problems, the confirmed delivery date in the sales order is changed automatically. You can, however, also fix a confirmed delivery date for the item on the Schedule lines tab page.
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Figure 29: Scheduling of the Overall Network
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Lesson: Scheduling of Activities and Networks
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As well as overall network scheduling (transaction CN24), which you can use to schedule several networks and subnetworks together, you also have at your disposal, from ECC 5.0 onwards, the new function overall network scheduling with selection options (transaction CN24N).
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Figure 30: Overall Network Scheduling with Selection Options
You use this function along with suitable selection criteria to specify which networks and subnetworks are to be taken into account as part of overall network scheduling.
Partner
A prerequisite for the use of the Overall network scheduling with selection options function is that you have defined suitable levels beforehand in Customizing for the project system and have assigned network types and number intervals. Note that you can only schedule using two levels. By using a BAdI for Overall scheduling with selection options, you have other functions at your disposal such as control of data exchange between activities and assigned subnetworks.
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You can display additional information on the selected activities and subnetworks on a monitor and jump to the next screen to processing or confirmation of activities.
Unit 2: Dates
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Figure 31: Subnetwork Monitor
Dates of Assigned Objects
SAP
SAP
Unlike activities, activity elements are not scheduled independently. The system calculates the dates for activity elements with reference to the start or finish dates of the activity. You maintain a time interval for the start and for the finish. The dates of the activity element must always lie entirely within the duration of the higher-level activity.
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Figure 32: Dates: Activity Elements
PLM220
Lesson: Scheduling of Activities and Networks
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You can also set a requirements date for a material manually.
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If the requirements date is before the finish date of the activity, you can store a corresponding time interval by using an offset to the finish date.
SAP
The system calculates the requirements date for components with reference to the start or finish date of the activity. You can use the Scheduling parameters for network type or the Parameters for WBS scheduling to control whether the earliest or latest start date is used as the requirements date. The transaction used to trigger the scheduling determines which of the two tables is used. If you schedule within the network or the overall network, the Scheduling parameters for the network type apply. If you schedule within the project planning board or using structure planning, the Parameters for WBS scheduling apply.
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Figure 33: Requirements Date: Material
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PLM220
The slide describes milestones that are assigned to activities. The planned date is either entered manually or with reference to the activity. If the date refers to the activity dates, you must decide whether it is to refer to the earliest or latest dates and the start or the end of the activity. Additionally you enter a positive or negative offset for this reference point.
SAP
SAP
You can also assign milestones to WBS elements. As of Release 4.6, the planned dates for a milestone can refer to the basic start or finish date of a WBS element.
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Figure 34: Dates: Milestone
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Lesson: Scheduling of Activities and Networks
Exercise 2: Scheduling Exercise Objectives After completing this exercise, you will be able to: • Carry out time scheduling with predefined scenarios • Use relationships and restrictions
Only Partner
Using the project planning board, you calculate the dates and floats for carrying out the individual activities of your turbine project. At the same time, you also take into account the time-based dependencies of the individual activities and, if necessary, other conditions.
Process your project T-100## in the project planning board. Use the 1001 Elevators/Turbines planning board profile.
3.
Optimize the project display to show all activities completely.
4.
Plan dates for your project using the predefined “bottom-up” scenario.
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2.
First check the time scheduling settings.
Internal
Call up the project planning board.
Plan the dates for the entire project.
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1.
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Task 1:
Set the scheduling scenario to Bottom-up scenario (pre-defined) if you have not already done so.
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Hint: The “bottom-up” scheduling scenario is set so that all activity dates are determined and then the earliest and latest dates for each are transferred to the assigned WBS elements. To finish, dates are extrapolated for upper-level WBS elements within the hierarchy.
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Business Example
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5.
Check the floats for your project. Display both the earliest and the latest dates. Hint: Scheduling always calculates the dates of activities forwards and backwards. Each activity (and activity element) thus has two time bars. Different colors (usually blue and red) are used to distinguish between activities in the planning board that still have or no longer have time floats.
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Change the duration of activity 4000 Production of running gear, bearing, valves and look at the effect this has on scheduling.
Hint: Although the system adjusts the time bars of activity 4000 in the graphic, the overall project dates are no longer up to date. You need to perform scheduling again. Note the changes to activities 3000 and 3100. How are activities 3000 and 3100 affected? Save your scheduling data.
SAP
SAP
7.
1.
Now take a look at the scheduling details. Once again, use the project planning board for this purpose. Call up your project.
2.
Create two further activities within activity 5010 Planning of instrumentation. The activities will be linked to each other at a later stage.
3.
Input the details for the two new activities.
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Task 2:
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Reduce the duration of the activity to 30 days.
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6.
Enter the following data in the detail screen for activity 5020: Values
Text
Detailed planning for instruments
Work center
2000
Work
10 hours
Normal duration
3 days Continued on next page
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Field Name
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Lesson: Scheduling of Activities and Networks
If the system asks you to enter a business area, choose business area 2000.
Values
Text
Corrections for instruments
Work center
2000
Work
10 hours
Normal duration
72 hours
Schedule your project. How does scheduling affect the WBS elements in the project?
5.
Link activities 5010, 5020 and 5030 with relationships. Use FS relationships for this.
6.
Schedule your project.
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The three activities are not yet integrated in the rest of the network. In the graphic, create an FS relationship between activity 1000 and activity 5010.
8.
Schedule your project.
9.
Using the table, create an FS relationship between activity 5030 and activity 3100.
Partner
7.
SAP
SAP
Note how the time bars for activities 5010, 5020 and 5030 change.
10. Schedule your project.
What is the total float of the activity? _____________ Display the total float directly in the diagram area. Configure the system in such a way that only those activities with a negative total float are highlighted as critical activities. 12. Activity 5020 Detailed planning for instruments is not to start before a certain date. Set a date constraint in the Dates detail screen for the activity. Set a date constraint for the start date. As start date, enter the earliest start date plus one week in the future. Continued on next page
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11. Check the floats in your project. Click the Dates tab on the detail screen for activity 5010 Planning of instrumentation.
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Field Name
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Go to the detail screen for activity 5030. Enter the following data:
Unit 2: Dates
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13. Schedule your project. What is the free float of activity 5010? _____________ Why does activity 5010 have a free float? 14. Save your scheduling data.
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Lesson: Scheduling of Activities and Networks
Solution 2: Scheduling Task 1: 1.
Call up the project planning board.
2.
Process your project T-100## in the project planning board. Use the 1001 Elevators/Turbines planning board profile. Enter your project in the Project def. field, select W. activities, enter the corresponding planning board profile and select Open project.
Optimize the project display to show all activities completely. a)
Use the Zoom in on graphic icon to choose a suitable zoom factor.
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a) 3.
SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction)
Optimize the graphic display using the Adapt graphic area icon. 4.
Plan dates for your project using the predefined “bottom-up” scenario.
SAP
First check the time scheduling settings.
SAP
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Set the scheduling scenario to Bottom-up scenario (pre-defined) if you have not already done so.
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Plan the dates for the entire project. Hint: The “bottom-up” scheduling scenario is set so that all activity dates are determined and then the earliest and latest dates for each are transferred to the assigned WBS elements. To finish, dates are extrapolated for upper-level WBS elements within the hierarchy. First check the time scheduling settings.
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a)
Choose Options. Set the scheduling scenario to Bottom-up scenario (pre-defined). Confirm your entries by clicking the Copy pushbutton. Choose Select all to select all objects. Start the scheduling procedure by clicking the appropriate icon. 5.
Check the floats for your project. Display both the earliest and the latest dates.
SAP Use
Choose Set of Dates/View.
6.
Change the duration of activity 4000 Production of running gear, bearing, valves and look at the effect this has on scheduling. Reduce the duration of the activity to 30 days. Hint: Although the system adjusts the time bars of activity 4000 in the graphic, the overall project dates are no longer up to date. You need to perform scheduling again. Note the changes to activities 3000 and 3100.
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Activate the Latest date indicator and confirm your data entries by clicking Confirm.
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a)
SAP
Hint: Scheduling always calculates the dates of activities forwards and backwards. Each activity (and activity element) thus has two time bars. Different colors (usually blue and red) are used to distinguish between activities in the planning board that still have or no longer have time floats.
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Plan the dates for the entire project.
PLM220
Lesson: Scheduling of Activities and Networks
How are activities 3000 and 3100 affected? a)
Double-click the line containing activity 4000 to call up the detail screen for the activity. Reduce the duration of the activity to 30 days. Enter this duration in the Normal duration field on the Internal tab. Confirm your entries by clicking the Back icon. Choose Select all to select all objects. Start the scheduling procedure by clicking the appropriate icon. The extended duration of the activity affects the entire network.
Partner
7.
Save your scheduling data.
SAP
Choose Save.
SAP
a)
Do not save any user-specific settings.
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a)
SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction) Enter your project in the Project definition field, select With activities, and click the Open project icon. As before, optimize the project display by clicking the Zoom in on graphic and Adapt graphic area icons.
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Now take a look at the scheduling details. Once again, use the project planning board for this purpose. Call up your project.
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Task 2: 1.
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Previously, activity 3000 was critical (it had negative floats). After scheduling, it has positive floats. Activity 3100 behaves in a completely different way. In the network structure graphic, you can see that the activities lie in two different, parallel paths. Before scheduling, the first path (with activity 3000) is the critical path in the network. After scheduling, the other path (with activity 3100) represents the critical path.
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b)
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PLM220
2.
Create two further activities within activity 5010 Planning of instrumentation. The activities will be linked to each other at a later stage. a)
Select activity 5010 Planning of instrumentation. Choose Create. The templates area is shown on the left of the project planning board. Double-click the Activity (internal) object in the templates area.
Only
b)
Create the second activity.
Partner
Double-click the Activity (internal) object in the templates area once again. Hide the templates area. 3.
Use
Click the Open/close left-hand window icon. Input the details for the two new activities.
Use Internal
Values
Text
Detailed planning for instruments
Work center
2000
Work
10 hours
Normal duration
3 days
If the system asks you to enter a business area, choose business area 2000.
Only
Go to the detail screen for activity 5030. Enter the following data:
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Partner
Field Name
SAP
SAP
Enter the following data in the detail screen for activity 5020:
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Internal
The system creates an internal processing activity with default values. The assignment to the WBS element is copied by the selected activity. The detailed settings for the activity will be carried out later.
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PLM220
Lesson: Scheduling of Activities and Networks
Field Name
Values
Text
Corrections for instruments
Work center
2000
Work
10 hours
Normal duration
72 hours
Only
With the Control key pressed, select the two activities.
Internal
a)
Call up the detail screen for the activities. Click the Detailed information for object icon. Choose Next. If the system asks you to enter a business area, choose business area 2000. The detail screen for activity 5030 appears. Enter the data specified.
Use
Partner
Enter the following data in the detail screen for activity 5020.
Exit editing using the Back icon.
SAP
SAP
4.
Schedule your project. How does scheduling affect the WBS elements in the project? Choose Select all to select all objects. Start the scheduling procedure by clicking the appropriate icon.
5.
Link activities 5010, 5020 and 5030 with relationships. Use FS relationships for this. a)
With the Control key pressed, select the activities. Select Connect selected activities. The system creates FS relationships between the activities. The order of the relationships is determined by the order in which the activities are displayed in the planning board (from top to bottom).
6.
Schedule your project. Continued on next page
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Internal
“Bottom-up” is still selected as the scheduling scenario. The activity dates are transferred to the higher-level WBS elements. In the example above, the date of the WBS element Planning of instrumentation is adjusted. Note the different durations (3 days or 72 hours) of the two new activities.
Partner
Use
a)
Unit 2: Dates
PLM220
Note how the time bars for activities 5010, 5020 and 5030 change. a)
Choose Select all to select all objects. Start the scheduling procedure by clicking the appropriate icon.
7.
The three activities are not yet integrated in the rest of the network. In the graphic, create an FS relationship between activity 1000 and activity 5010. a)
Activate the connect mode.
Only
The cursor is displayed as a pencil in the graphic area. Create the FS relationship.
Partner
With the mouse button pressed, drag the cursor from the right half of activity 1000 to the left half of activity 5010, and release the mouse button. Deactivate the connect mode. 8.
Use
Click the Switch connect mode on/off icon. Schedule your project. a)
Choose Select all to select all objects.
SAP
Using the table, create an FS relationship between activity 5030 and activity 3100.
Use
Select activity 5030. Click the Edit relationships (tabular) icon.
Internal
A list of the activity relationships appears. b)
Create an FS relationship for activity 3100 Material procurement plant components.
Only
Choose the Successor tab page. Select activity 3100 in the Activity selection section. Choose the Create requirement icon. Confirm your data entries by clicking the Continue icon. 10. Schedule your project. a)
Choose Select all to select all objects. Start the scheduling procedure by clicking the appropriate icon. Continued on next page
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© 2005 SAP AG. All rights reserved.
Partner
a)
SAP
Start the scheduling procedure by clicking the appropriate icon. 9.
Internal
Click the Switch connect mode on/off icon.
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PLM220
Lesson: Scheduling of Activities and Networks
11. Check the floats in your project. Click the Dates tab on the detail screen for activity 5010 Planning of instrumentation. What is the total float of the activity? _____________ Display the total float directly in the diagram area. Configure the system in such a way that only those activities with a negative total float are highlighted as critical activities. a)
Double-click either the activity time bar or the activity number.
Only
Note the total float. Exit the detail screen by clicking the Back icon. Choose the Options icon. Choose Planning board in the tree structure and then click the Diagram area tab. Select the Show total float indicator. Enter the value “1-” in the Critical from field (note the sign)
SAP
12. Activity 5020 Detailed planning for instruments is not to start before a certain date. Set a date constraint in the Dates detail screen for the activity.
Use
Partner
Set a date constraint for the start date. As start date, enter the earliest start date plus one week in the future. a)
Double-click either the activity time bar or the activity number.
Internal
Select the Dates tab page. Choose the Cannot start before value in the Start field.
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As start date, enter the earliest start date plus one week in the future. Confirm your entries by clicking the Back icon. 13. Schedule your project. What is the free float of activity 5010? _____________
Continued on next page
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SAP
Confirm your data entries by clicking Copy.
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b)
Internal
Go to the Dates tab page.
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PLM220
Why does activity 5010 have a free float? a)
Choose Select all to select all objects. Start the scheduling procedure by clicking the appropriate icon. Note the free float in the detail screen of activity 5010.
Only Partner
14. Save your scheduling data. a)
Choose Save.
Use
Do not save any user-specific settings.
Internal
The free float is the difference between the earliest finish date for an activity and the earliest start date for the successor. The earliest start for the successor was only set to a later date by restricting the start date of the successor (5020, Cannot start before). Free floats also appear for parallel activities that have the same successor. In this case, the longer activity determines the earliest start date of the successor and the shorter activity has a free float.
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PLM220
Lesson: Scheduling of Activities and Networks
Lesson Summary You should now be able to: • Perform scheduling with the aid of the project planning board • Set the relevant tables in Customizing
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Unit 2: Dates
PLM220
Lesson: Actual Dates Lesson Overview This unit deals with the various ways of entering actual dates for WBS elements and activities. At the same time, prerequisites for entering actual dates are discussed as well as the effect of actual dates on subsequent scheduling runs.
Only
After completing this lesson, you will be able to: •
Enter actual dates for WBS elements and activities
You want to compare planned dates with the actual execution dates in the execution phase of your project in order to be able to monitor the date situation for your project. To do this, you enter the actual dates for your project.
SAP
SAP
Entering Actual Dates
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Business Example
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Lesson Objectives
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Figure 35: Actual Dates
To monitor the dates for a project, you compare the basic dates with the actual dates or forecast dates.
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PLM220
Lesson: Actual Dates
Actual dates can be set manually for WBS elements. If you are using network activities, actual dates are set by confirming activities. If activities are assigned to a WBS element, the actual dates of the activities are proposed to the WBS element as provisional dates that can be transferred to the actual dates of the WBS element if necessary.
Internal
Only
Important: Actual dates are usually updated for an activity during activity confirmation. You can suppress this update if necessary. To do this, select the No date update indicator during confirmation.
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Actual Dates of WBS Elements
SAP
SAP
Use
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Internal
Figure 36: Actual WBS Dates
Legend: AF= Actual finish date
CNF= Finally confirmed
REL= Released
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AS = Actual start date
For WBS elements without assigned activities: • •
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You can always maintain the actual start if the WBS element has the status “Released” or “Partially released”. You can only maintain the actual finish if all lower-level WBS elements have an actual finish date.
© 2005 SAP AG. All rights reserved.
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Unit 2: Dates
PLM220
The following also applies to WBS elements to which activities are assigned: • •
You can only maintain the actual start if the assigned activity has the status “Partially” released or “Released”. You can only maintain the actual finish date if all the lower-level WBS elements also have an actual finish date and all the activities for the WBS element have the status “Finally confirmed”.
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Actual Dates of Activities
Once an activity has been finally confirmed, the start and finish of the earliest and latest dates match the actual start and actual finish dates. Partial confirmations affect the scheduling result for the earliest date in accordance with the “Shift order indicator”. •
•
68
The “Shift order” indicator is not set: The actual start date and forecast duration of the partial confirmation are taken into account when the earliest date is calculated. The “Shift order” indicator is set: The actual start date of the partial confirmation is not taken into account when the earliest date is calculated.
© 2005 SAP AG. All rights reserved.
2005 / Q2
Only
Internal
Actual dates are entered in networks using confirmation. This can be carried out using individual or collective confirmation, or the cross application time sheet.
Partner
Use
SAP
SAP
Figure 37: Actual Dates of Activities
PLM220
Lesson: Actual Dates
To call up an overview of your planned dates at a certain point in time (baseline), use either project versions or forecast dates.
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Unit 2: Dates
PLM220
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PLM220
Lesson: Actual Dates
Exercise 3: Actual Dates from Confirmations Exercise Objectives After completing this exercise, you will be able to: • Describe the effects of actual dates on time scheduling
You create partial confirmations for activities that are already being processed and calculate the resulting shifts in dates for your project.
2.
Before you start to enter actual dates, transfer the dates planned previously (basic dates) to the set of dates for alternative time scheduling (forecast dates).
SAP
So far, you have planned dates but not begun to enter actual dates. Actual dates, however, can also affect your planned dates. Take a look at how actual dates affect planned dates in the project planning board. To do this, start by opening your project in the project planning board and alter the display accordingly.
3.
Before you can enter actual data, you have to release activities or WBS elements. Release the WBS element T 100##.1 Engineering and Design. The status is inherited to lower-level activities to allow you to continue entering actual activity data.
4.
Enter a partial confirmation for the activity 1000 Engineering of drawing/calculation/design. Display both the actual dates and the basic dates in the diagram area. Enter the following data in the confirmation dialog window: Continued on next page
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Internal
Hint: Forecast dates can be determined via scheduling in the same way as basic dates. These dates are simply alternative dates for time scheduling and are used in the course to “freeze” time scheduling at a certain point in time. This allows comparisons to be made with changed time scheduling (basic dates) at a later stage.
Partner
Use
Show the forecast dates, compare them with the basic dates, and then hide them again.
SAP
1.
Use
Partner
Task:
Internal
Only
Business Example
PLM220
Values
Compl.
Deselect
Final conf.
Deselect
Processing %
20 %
Actual start
Copy the earliest start date
Actual finish
Actual start plus 2 working days
Forecast duration
14 days
Schedule your project. Note how the basic dates for activity 1000 change.
6.
You can use the Shift order indicator to prevent the actual dates from affecting scheduling. Activate this indicator and carry out the scheduling process again. Except for the Shift order indicator, the settings for the predefined profile IDES scheduling forward correspond to the “bottom-up” scenario.
SAP
Notice how the time bar of activity 1000 becomes shorter and the dates of all following activities are adjusted.
Use
Compare the basic dates with the forecast dates.
Partner
7.
Select the “bottom-up” scheduling scenario again.
9.
Save the changes to your time scheduling settings.
Only
Internal
Hide the forecast and actual dates again. 8.
SAP
Reschedule your project.
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5.
Field Name
Internal
Only
Unit 2: Dates
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PLM220
Lesson: Actual Dates
Solution 3: Actual Dates from Confirmations Task: So far, you have planned dates but not begun to enter actual dates. Actual dates, however, can also affect your planned dates. Take a look at how actual dates affect planned dates in the project planning board. To do this, start by opening your project in the project planning board and alter the display accordingly. a)
SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction).
As before, optimize the project display by clicking the Zoom in on graphic and Adapt graphic area icons. 2.
Before you start to enter actual dates, transfer the dates planned previously (basic dates) to the set of dates for alternative time scheduling (forecast dates).
Use
Partner
Enter your project in the Project definition field, select With activities, use project planning board profile 1001 Elevators/Turbines and click the Open project icon.
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1.
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SAP Only
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Continued on next page
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Unit 2: Dates
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Show the forecast dates, compare them with the basic dates, and then hide them again.
a)
Choose Select all to select all objects. In the menu, choose Edit → Reconcile dates → Transfer basic date to forecast.
b)
Choose Set of Dates/Save. In the dialog box, select Forecast dates and choose Confirm to confirm your data entries.
SAP
3.
Before you can enter actual data, you have to release activities or WBS elements. Release the WBS element T 100##.1 Engineering and Design.
Use
a)
Select the WBS element T-100##.1 Engineering and Design.
4.
Enter a partial confirmation for the activity 1000 Engineering of drawing/calculation/design. Display both the actual dates and the basic dates in the diagram area. Enter the following data in the confirmation dialog window: Field Name
Values
Compl.
Deselect
Final conf.
Deselect
Processing %
20 % Continued on next page
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Only
Internal
Choose Edit → Status → Release.
Partner
The status is inherited to lower-level activities to allow you to continue entering actual activity data.
SAP
Use the same procedure to hide the forecast dates again.
Use
Partner
If the “Schedule WBS elements” dialog box appears, click the No pushbutton.
Internal
Only
Hint: Forecast dates can be determined via scheduling in the same way as basic dates. These dates are simply alternative dates for time scheduling and are used in the course to “freeze” time scheduling at a certain point in time. This allows comparisons to be made with changed time scheduling (basic dates) at a later stage.
PLM220
Lesson: Actual Dates
Field Name
Values
Actual start
Copy the earliest start date
Actual finish
Actual start plus 2 working days
Forecast duration
14 days
Only
Select activity 1000 Engineering of drawing/calculation/design.
Internal
a)
Choose Confirm activity. b)
Enter the data specified in the confirmation dialog window. Choose Set of Dates/Save. In the dialog box, select Actual dates and choose Confirm to confirm your data entries. The corresponding time bar is then displayed in the diagram area.
SAP
Schedule your project.
SAP
5.
Note how the basic dates for activity 1000 change. a)
Choose Select all to select all objects.
You can use the Shift order indicator to prevent the actual dates from affecting scheduling. Activate this indicator and carry out the scheduling process again.
Use
Except for the Shift order indicator, the settings for the predefined profile IDES scheduling forward correspond to the “bottom-up” scenario. Reschedule your project.
Continued on next page
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Only
Internal
The system uses the confirmation data to determine a provisional finish for the activity being processed. The activity takes longer. As a result the planned dates of the following activities in the network are shifted.
Partner
Start the scheduling procedure by clicking the appropriate icon.
6.
Use
Partner
Confirm the confirmation by selecting Enter and choose Back to exit.
Unit 2: Dates
PLM220
Notice how the time bar of activity 1000 becomes shorter and the dates of all following activities are adjusted. a)
Choose the Options icon. All settings in the predefined “bottom-up” scheduling scenario are fixed. In particular, you cannot change the Shift order indicator. Change the scheduling scenario to Free scheduling.
Only
Select the Shift order indicator. Confirm your data entries by clicking Copy.
Partner
b)
Reschedule your project. Choose Select all to select all objects.
7.
Use
Start the scheduling procedure by clicking the appropriate icon. Compare the basic dates with the forecast dates. Hide the forecast and actual dates again.
SAP
Choose Set of Dates/Save. In the dialog box, select Forecast dates and choose Confirm to confirm your data entries.
Use
8.
Select the “bottom-up” scheduling scenario again. a)
Internal
Partner
Hide the forecast and actual dates again. Choose the Options icon. Change the scheduling scenario to “Bottom-up”. Confirm your data entries by clicking Copy.
Only
9.
Save the changes to your time scheduling settings. a)
Choose Save. Do not save any user-specific settings.
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© 2005 SAP AG. All rights reserved.
SAP
a)
Internal
Except for the Shift order indicator, the settings for the predefined profile IDES scheduling forward correspond to the “bottom-up” scenario.
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PLM220
Lesson: Actual Dates
Lesson Summary You should now be able to: • Enter actual dates for WBS elements and activities
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Only
Internal
SAP
SAP Only
Internal
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77
Unit Summary
PLM220
Unit Summary You should now be able to: • Schedule dates for WBS elements using the project planning board • Perform scheduling with the aid of the project planning board • Set the relevant tables in Customizing • Enter actual dates for WBS elements and activities
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Test Your Knowledge
Test Your Knowledge 1.
WBS elements can be linked together using relationships in order to specify the chronological order of WBS elements. Determine whether this statement is true or false.
2.
Which functions for time scheduling with WBS elements can be carried out automatically by the system on saving with the help of planning methods?
3.
Which factors can have an influence on the scheduling result of networks?
Use
Partner
True False
Internal
Only
□ □
Choose the correct answer(s).
SAP Use
The transaction used to carry out the scheduling. Relationships to other networks. The control key for the activity. Dates of assigned WBS elements. The work center in activities.
The system automatically calculates the actual dates for a WBS element from the accounting documents assigned to the WBS element. □ □
5.
True False
Only
Internal
Determine whether this statement is true or false.
The Shift order indicator controls how actual dates from final confirmations affect further scheduling runs. Determine whether this statement is true or false.
□ □
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True False
© 2005 SAP AG. All rights reserved.
Partner
4.
A B C D E
SAP
□ □ □ □ □
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Test Your Knowledge
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Answers 1.
WBS elements can be linked together using relationships in order to specify the chronological order of WBS elements. Answer: False
Only
Which functions for time scheduling with WBS elements can be carried out automatically by the system on saving with the help of planning methods? Answer: The system can check the hierarchical consistency of time scheduling within the project and extrapolate dates within the project structure automatically on saving using the planning methods “Top Down”, “Bottom Up” and “Strict Bottom Up”. Which factors can have an influence on the scheduling result of networks? Answer: A, B, C, D, E
Use
The system automatically calculates the actual dates for a WBS element from the accounting documents assigned to the WBS element. Answer: False The actual dates for a WBS element can only be entered either manually calculated by extrapolation of actual dates of lower-ranked WBS elements - or derived from the provisional actual dates of assigned activities.
5.
The Shift order indicator controls how actual dates from final confirmations affect further scheduling runs. Answer: False The Shift order indicator controls how actual dates from partial confirmations affect subsequent scheduling runs.
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4.
Partner
The result of scheduling depends on a variety of different influencing factors. All factors listed can play a role in the scheduling of networks. It is essential for understanding scheduling to have a knowledge of these factors.
SAP
SAP
3.
Use
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2.
Internal
Network activities can only be linked to each other by means of relationships in the project system. The work breakdown structure has a purely hierarchical structure however.
Unit 3 Unit Overview
Partner SAP
SAP
Unit Objectives After completing this unit, you will be able to:
Use
Describe the lifecycle of internal activities in projects Calculate capacity requirements Carry out capacity analyses for projects and work centers Distribute work to personnel resources Confirm internal services for internally-processed activities
Unit Contents Lesson: Capacities - Overview..................................................... 83 Exercise 4: Quick Run of Planning and Execution of Internal Activities . 87 Lesson: Available Capacity and Capacity Requirements ...................... 93 Exercise 5: Available Capacity and Capacity Requirements .............. 97 Lesson: Capacity Analysis......................................................... 107 Exercise 6: Capacity Analysis ................................................ 111 Lesson: Capacity Leveling......................................................... 117 Exercise 7: Workforce Planning .............................................. 125 Lesson: Confirmations ............................................................. 135
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• • • • •
Use
This unit deals with the planning, execution and analysis of internal services for projects. You create work centers and available capacities and learn about the various influencing factors for determining the capacity requirements for projects, as well as the appropriate Customizing settings. The unit also provides an overview of the various reports for analyzing the capacity situation for projects and for work centers, as well as an overview of capacity leveling options. As well as capacity planning at work center level, workforce distribution for personnel resources is also discussed. Finally, the various completion confirmation options for network activities (especially the Cross Application Time Sheet) and reduction of capacity requirements is discussed.
Internal
Only
Capacities
Unit 3: Capacities
PLM220
Exercise 8: Confirmations and Actual Capacity Requirements .......... 145
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PLM220
Lesson: Capacities - Overview
Lesson: Capacities - Overview Lesson Overview This lesson provides an initial overview of the various aspects of capacity planning for projects. Using a simple example, you learn about the stages involved in the lifecycles of internally-processed activities.
Only
After completing this lesson, you will be able to: •
Describe the lifecycle of internal activities in projects
A large part of the services for the turbine will be performed in your own company; however, it is possible you may not have sufficient available capacity to perform the work. Plan the services and analyze the capacity requirements.
SAP
SAP
The Lifecycle of Internal Activities
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Business Example
Internal
Lesson Objectives
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Internal
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Figure 38: Capacities: Overview
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Unit 3: Capacities
PLM220
The planning of internal activities has a considerable influence on other objects and aspects in the Project System and in Capacity Planning. The extent of this influence is indicated by the width of the lines in the slide.
SAP
SAP
Use
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Only
Internal
Figure 39: Lifecycle of an Internal Activity
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Only
Internal
Partner
The slide shows all events in the lifecycle of an internally-processed activity. You can omit some of the events if required, however. Capacity leveling or workforce planning may be unnecessary, for example, if the time and effort these involve outweigh the benefits.
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Lesson: Capacities - Overview
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Figure 40: Internal Processing in the Project Planning Board
SAP
The slide shows only the minimum processing procedure. You can also call up workforce planning and capacity leveling directly from the planning board.
SAP
You can use the project planning board to carry out all steps involved in the processing of internal activities.
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Internal
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Unit 3: Capacities
PLM220
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PLM220
Lesson: Capacities - Overview
Exercise 4: Quick Run of Planning and Execution of Internal Activities Exercise Objectives
Business Example
Partner
You plan, monitor and execute internal activities in the project planning board for an activity of your turbine project using a “quick run”.
Use
1.
Call up the project planning board.
2.
Edit your project T-100## in the project planning board.
3.
Plan work for activity 1100 Engineering of running gear.
SAP
SAP
Task:
Values
Work center
2200
Work
120 hours
Activity type
1429
Normal duration
16 days
Only
Internal
Field Name
Partner
Use
Enter the following data:
4.
Determine the capacity requirements for your project. Keep an eye on the status bar in the project planning board. The capacity requirements will only be calculated after the next scheduling run. Hint: You can determine capacity requirements automatically on saving by activating the Capacity requirements indicator in the network header. You can also calculate this directly in the project planning board by selecting an activity and choosing Details → Network header. Continued on next page
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Internal
Only
After completing this exercise, you will be able to: • You carry out a “quick run” of planning and execution of internal activities in the project planning board.
© 2005 SAP AG. All rights reserved.
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Unit 3: Capacities
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Start scheduling. 5.
Analyze the capacity requirements of the WBS element T-100##.1 Engineering and Calculation. Call up the capacity overview directly in the project planning board. A bar chart showing the capacity requirements appears. Display a histogram of the requirements for work center 2200 Specifications statics.
Hint: You can also look at the work center from the project planning board. To do so, double-click the work center.
6.
The two activities 1000 Engineering of drawing/calculation/design and 1100 Engineering of running gear are completed as planned. Enter the relevant final confirmations.
Use
Save your project.
Only
Internal
7.
Partner
Hint: As a result of the final confirmation, the system resets all the capacity requirements of the activity to zero. In the previous unit, you entered a partial confirmation of 20%, which left a capacity requirement of 80%.
SAP
SAP
Take at look at the status of activity 1000.
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Partner
Close the capacity overview.
Internal
Only
Show the legend and then hide it again.
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PLM220
Lesson: Capacities - Overview
Solution 4: Quick Run of Planning and Execution of Internal Activities Task: 1.
Call up the project planning board.
Only
2.
Edit your project T-100## in the project planning board. Enter your project in the Project definition field, select With activities, use project planning board profile 1001 Elevators/Turbines and click the Open project icon.
Plan work for activity 1100 Engineering of running gear.
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Partner
a)
3.
SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction)
SAP
2200
Work
120 hours
Activity type
1429
Normal duration
16 days
Internal
a)
Call up the detail screen for the activity by double-clicking the time bar or the activity number. Click the Internal tab and enter the data specified.
4.
Only
Confirm your entries by clicking the Back icon. Determine the capacity requirements for your project.
Continued on next page
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© 2005 SAP AG. All rights reserved.
Partner
Work center
SAP
Values
Use
Enter the following data: Field Name
Internal
a)
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Unit 3: Capacities
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Keep an eye on the status bar in the project planning board. The capacity requirements will only be calculated after the next scheduling run. Hint: You can determine capacity requirements automatically on saving by activating the Capacity requirements indicator in the network header. You can also calculate this directly in the project planning board by selecting an activity and choosing Details → Network header.
Only
a)
Choose Select all to select all objects. Choose Edit → Functions → Activate capacities.
5.
Analyze the capacity requirements of the WBS element T-100##.1 Engineering and Calculation. Call up the capacity overview directly in the project planning board.
SAP
SAP
A bar chart showing the capacity requirements appears. Display a histogram of the requirements for work center 2200 Specifications statics. Show the legend and then hide it again.
Use
Close the capacity overview.
Internal
Select the WBS element T-100##.1. Choose the Capacity overview icon.
Partner
Hint: You can also look at the work center from the project planning board. To do so, double-click the work center.
a)
Use
Partner
Start the scheduling procedure by clicking the appropriate icon.
Internal
Start scheduling.
Select the work center. Choose Load as histogram in the context menu (right mouse button). Choose the appropriate entry in the context menu for displaying the legend. Show the legend and hide it again using Close chart in the menu. c) 6.
To close the capacity overview, choose Close chart in the context menu.
The two activities 1000 Engineering of drawing/calculation/design and 1100 Engineering of running gear are completed as planned. Enter the relevant final confirmations. Continued on next page
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b)
PLM220
Lesson: Capacities - Overview
Take at look at the status of activity 1000. Hint: As a result of the final confirmation, the system resets all the capacity requirements of the activity to zero. In the previous unit, you entered a partial confirmation of 20%, which left a capacity requirement of 80%. With the “Control” key pressed, select the two activities. Choose the Confirm activity icon. The dialog screen for confirming activity 1000 appears. Enter the earliest finish as the finish date. Copy the remaining data and go to the next activity. Enter the earliest start or finish as the actual start or finish and copy the remaining data. Choose Back.
The activity should have the statuses Released, Manually confirmed and Confirmed. Choose Back.
Use
Partner
7.
Save your project. Choose Save.
Only
Internal
a)
SAP
SAP
Call up the detail screen of activity 1000 by double-clicking the activity bar or the activity number.
Use
Partner
Choose Next activity.
Internal
Only
a)
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Lesson Summary You should now be able to: • Describe the lifecycle of internal activities in projects
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Partner
Only
Internal
SAP
SAP Only
Internal
Use
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Lesson: Available Capacity and Capacity Requirements
Lesson: Available Capacity and Capacity Requirements Lesson Overview This lesson deals with the settings you need to make in work centers and network activities to define available capacity and calculate capacity requirements.
Lesson Objectives
Only
•
Calculate capacity requirements
Part of the assembly work for the turbine system is to be carried out by employees from a new work center. You start by creating a suitable work center and defining the available capacity. You then calculate the capacity requirement for your project based on the capacities for this work center.
SAP
SAP
Internally-Processed Activities and Capacity Requirements
Use
Partner
Business Example
Internal
After completing this lesson, you will be able to:
Only
Internal
Use
Partner
Figure 41: Details of an Internally-Processed Activity
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The slide highlights the settings that are important for the capacity requirements of internal activities: • •
•
Use
Partner
•
Internal
Only
•
You use the Control key - amongst other things - to set whether an activity is relevant at all for determining capacity requirements. The value in the Work field generally determines the size of the planned capacity requirements. The Distribution key field determines how the capacity requirements are to be distributed over the duration of the activity. If this field is blank, the distribution key is determined from the work center. If the work center field is also blank, the work is distributed evenly to the latest dates. The system can only determine capacity requirements if you have entered a work center. The requirements are generated at this work center and the work center supplies the available capacity. The activity type is determined from the work center (and its assignment to a cost center). This is essential for the calculation of the cost for an activity.
Work Centers and Available Capacity
SAP
SAP Only
Internal
Use
Partner
Figure 42: Details of Work Center, Capacities
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Lesson: Available Capacity and Capacity Requirements
This slide highlights the key settings for the capacity view of a work center. •
•
Features of the header screen for the capacity category:
•
•
The standard available capacity of the capacity category is defined. This standard available capacity can be refined using additional intervals. The Relevant to finite scheduling switch allows you to determine whether the capacity category is to be considered in an availability check. You can perform this availability check from the network or during capacity leveling. The overload specifies the percentage of capacity requirements that the available capacity may exceed without the availability check affecting activity scheduling.
Use
Partner
•
Internal
Only
•
On the Capacities tab page, you can specify the individual capacity categories (labor, machine, for example) of a work center. Each capacity category has its own available capacity. The formula for calculating the internal processing requirement defines how capacity requirements are to be determined from the activity details. Usually, only the Work field is used from the activity. The distribution key of the work center is only used by the system if no distribution key is specified in the activity.
SAP
SAP Only
Internal
Use
Partner
Figure 43: Available Capacity
The capacity data in the work center and the available capacity determine the available output of labor and machines within a certain time period. Available capacity specifies the performance of a capacity category in a work center.
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Formulas in the work center determine how capacity requirements are calculated.
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Partner
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Internal
SAP
Only
Internal
To do so, you must set the Scheduling and Capacity requirements indicators in the control key. Capacity requirements are determined in the same way as internally-processed activities.
Partner
Capacity requirements can also be determined for externally-processed activities.
The system determines the capacity requirements using the formula in the work center and the work from the network activity.
SAP
Scheduling determines the capacity requirements using the scheduled dates for the service to be performed.
Use
Figure 44: Capacity Requirements
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Lesson: Available Capacity and Capacity Requirements
Exercise 5: Available Capacity and Capacity Requirements Exercise Objectives
Only
Business Example
Partner
You create a new work center and define the available capacity for capacities of this work center. This work center is used for assembly activities for your turbine project. You therefore calculate the corresponding capacity requirement.
SAP
In the following section, you will create your own work center, use the work center in the network and investigate the capacity requirements for the work center. Start from the Easy Access menu.
2.
Create a work center for your project.
SAP
1.
Use
Task:
Use
Plant
1300
Work center
25##
Work center category
0006
Only
Internal
Values
Partner
Use the following data on the initial screen: Field Name
The basic data screen appears for the work center. Enter the following data: Field Name
Values
Text
Group ##, assembly
Responsible person
001
Usage
003, only networks
Continued on next page
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Internal
After completing this exercise, you will be able to: • Define a capacity requirement • Generate capacity requirements
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Save your entries before continuing. 3.
Next enter the data for the available capacity for the work center.
Field Name
Value
Capacity category
002
Formula for capacity requirements
SAP008
Distribution key
SAP030
SAP Use
001
Factory calendar ID
01
Base unit of measure
Hours
Start
8 a.m.
Finish
18:00
Length of breaks
1 hour
Capacity utilization
100 %
Number of individual capacities
1
Relevant to finite scheduling
Yes
Can be used by several operations…
Yes
Overload
20 %
Long-term planning
No
Save your entries before continuing. 4.
Your new work center is still missing scheduling data and needs to be assigned to a cost center. Maintain this data. Enter the following data in the detail screen for scheduling:
Continued on next page
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Internal
Capacity planner grp
Partner
Value
SAP
Field Name
Use
Partner
Enter the available capacity for this capacity category on the detail screen. Use the following data for this:
Internal
Only
Use the following data:
PLM220
Lesson: Available Capacity and Capacity Requirements
Field Name
Value
Capacity category
002
Other formula
SAP004
Now enter the cost center assignment.
Value
Start date
Start of current month
Cost center
4290
Formula key (field has no label)
SAP008
ActType Int.Proc.
1421
Save your entries. 5.
Use your new work center in your project in activity 4000 Production of running gear, bearing, valves. Edit the project using the project planning board.
SAP Use
Work center
25##
Work
300 hours
Duration
30 days
Distribution key
SAP020
The capacity requirements and planned dates are no longer up-to-date. Determine the requirements again.
Only
Internal
Value
Partner
6.
Field Name
SAP
Plan work in your work center. Use the following data:
Check the capacity load of the work center. Display the histogram load display. Is there an overload? Note down the earliest start date and the latest finish date of the activity for comparison at a later stage. Earliest start: ___________ Continued on next page
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Use
Partner
Field Name
Internal
Only
Enter the following data for costing:
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Latest finish: ___________ Save your project.
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Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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© 2005 SAP AG. All rights reserved.
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PLM220
Lesson: Available Capacity and Capacity Requirements
Solution 5: Available Capacity and Capacity Requirements Task: In the following section, you will create your own work center, use the work center in the network and investigate the capacity requirements for the work center. Start from the Easy Access menu. a) 2.
Click the Back icon until the Easy Access menu appears.
Create a work center for your project.
Values
Plant
1300
Work center
25##
Work center category
0006
Values
Text
Group ##, assembly
Responsible person
001
Usage
003, only networks
Save your entries before continuing. a)
SAP Menu → Logistics → Project System → Basic Data → Master Data → Work Center → Master Record → Create (Choose transaction by double-clicking) Use the data specified on the initial screen. Choose Next screen.
b)
Now enter the data specified on the basic data screen for the work center. Choose Save. Continued on next page
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Internal
Field Name
Partner
Use
The basic data screen appears for the work center. Enter the following data:
SAP
SAP
Field Name
Use
Partner
Use the following data on the initial screen:
Internal
Only
1.
Unit 3: Capacities
3.
PLM220
Next enter the data for the available capacity for the work center.
Field Name
Value
Capacity category
002
Formula for capacity requirements
SAP008
Distribution key
SAP030
SAP Use
001
Factory calendar ID
01
Base unit of measure
Hours
Start
8 a.m.
Finish
18:00
Length of breaks
1 hour
Capacity utilization
100 %
Number of individual capacities
1
Relevant to finite scheduling
Yes
Can be used by several operations…
Yes
Overload
20 %
Long-term planning
No
Only
Internal
Capacity planner grp
Partner
Value
SAP
Field Name
Use
Partner
Enter the available capacity for this capacity category on the detail screen. Use the following data for this:
Internal
Only
Use the following data:
Continued on next page
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Lesson: Available Capacity and Capacity Requirements
Save your entries before continuing. a)
Choose Change work center from the menu. Enter your work center for plant 1300.
b)
Click the Capacities pushbutton and use the data indicated. Confirm your entries by clicking the Enter pushbutton. Enter the detail screen of the capacity category that you just created by chossing the Capacity header data icon. Now specify the available capacity. Use the data indicated for this. Confirm your entries by clicking the Enter pushbutton.
Partner
Choose Save. 4.
Your new work center is still missing scheduling data and needs to be assigned to a cost center. Maintain this data.
SAP
Value
Capacity category
002
Other formula
SAP004
SAP
Field Name
Use
Enter the following data in the detail screen for scheduling:
Now enter the cost center assignment.
Partner
Field Name
Value
Start date
Start of current month
Cost center
4290
Formula key (field has no label)
SAP008
ActType Int.Proc.
1421
Only
Internal
Use
Enter the following data for costing:
Continued on next page
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Internal
Only
c)
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Save your entries. a)
Click the Scheduling pushbutton on the initial screen. The detail screen for scheduling appears. Enter the data as specified. Confirm your entries by clicking the Enter icon.
b)
Select the Costing tab page. Enter the data specified for the calculation.
Only
Save your entries. Choose Save.
Partner
5.
Use your new work center in your project in activity 4000 Production of running gear, bearing, valves. Edit the project using the project planning board.
SAP
Work center
25##
Work
300 hours
Duration
30 days
Distribution key
SAP020
a)
SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction)
Internal
Call up the detail screen for activity 4000 by double-clicking the time bar or the activity number. Choose the Internal tab page and enter the data indicated.
Only
Choose Back. 6.
The capacity requirements and planned dates are no longer up-to-date. Determine the requirements again. Check the capacity load of the work center. Display the histogram load display. Is there an overload? Continued on next page
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Partner
Use
Value
SAP
Field Name
Use
Plan work in your work center. Use the following data:
Internal
Confirm your entries by clicking the Enter icon
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PLM220
Lesson: Available Capacity and Capacity Requirements
Note down the earliest start date and the latest finish date of the activity for comparison at a later stage. Earliest start: ___________ Latest finish: ___________ Save your project. a)
Choose Select all to select all objects.
Only
b)
Internal
Start the scheduling procedure by clicking the appropriate icon. Check the capacity load of the work center. Select the WBS element T-100##.4, Production. Choose Load as histogram in the context menu (right mouse button). Overloads are displayed in red where applicable. Note down the earliest start date and the latest finish date of the activity for comparison at a later stage.
SAP
Your capacity requirements will be within this period.
SAP
Click the Dates tab in the detail screen of the activity and make a note of the dates.
Use
Partner
Choose the Capacity overview icon.
c)
Partner
Use
Exit the detail screen by clicking the Back icon. Save your project.
Only
Internal
Choose Save.
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Lesson Summary You should now be able to: • Calculate capacity requirements
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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Lesson: Capacity Analysis
Lesson: Capacity Analysis Lesson Overview This lesson provides an overview of reports in the project system and of capacity planning for assessment of the capacity situation in projects and work centers.
Lesson Objectives
Only
•
Carry out capacity analyses for projects and work centers
You would like to know whether all the capacities you need to carry out your project are also available on the dates in question. You therefore analyze the capacity requirements for your project and compare these with the available capacity.
Capacity Analysis in the Structure Information System
Use
Partner
Business Example
Internal
After completing this lesson, you will be able to:
SAP
SAP
You can evaluate capacity requirements directly in the Project Structure Information System. Use the enhanced individual overview for capacity requirements from the Structures Information System. The overview is structured in exactly the same way as the Structures Information System. You can use display variants, for example, to determine which information is displayed.
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Internal
Use
Partner
Figure 45: Capacity Analysis in the Structure Information System
Unit 3: Capacities
PLM220
Alternatively, you can also use the Capacities individual overview, which was developed for the R/3 Enterprise release. This is designed for occasional users and is easy to use. However the information it provides is not as detailed as in the enhanced individual overview.
Capacity Planning Reports
Use
Partner
Only
Internal
SAP
SAP
Use
You can use capacity evaluation to analyze the capacity loads in your company. You can perform various evaluations here:
• •
The standard overview provides you with an overview of the load situation at selected work centers. It compares the capacity requirements and the available capacity of the selected work centers with the capacity already filled by the work centers for each period. You can use the capacity detail list to display details of the orders and networks that create capacity requirements at the work centers. You can use the variable overview to evaluate and display any data from capacity planning.
You can display the different evaluations in tabular and graphical form using the SAP Business Graphics.
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Only
Internal
•
Partner
Figure 46: Analysis with Capacity Evaluation Reports
PLM220
Lesson: Capacity Analysis
You can display or process work centers and capacities from all evaluation lists. You can also process orders and confirmations and display stock/requirements lists from the detailed capacity list.
Use
Only
Internal
Partner
Important: In the standard system it is not possible to select actual capacity requirements for projects in the enhanced capacity evaluation. In order to be able to evaluate actual capacity requirements, selection profile SAPPS_S020 has been changed for this course. This selection profile is used in the SAPPS_G021 overall profile. All the profiles for enhanced capacity evaluation are maintained in Customizing for Capacity Planning.
SAP
SAP
Use
Partner
Only
Internal
Figure 47: Enhanced Capacity Evaluation
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Partner
Only
Internal
Figure 48: Customizing for Enhanced Capacity Evaluation
SAP
SAP
All of the Customizing activities required are discussed in course SCM360 (Capacity Planning).
Use
The overall profile contains all settings required for enhanced evaluations and capacity leveling. You can set the overall profile and all associated subprofiles within Customizing for capacity planning.
Only
Internal
Use
Partner
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Lesson: Capacity Analysis
Exercise 6: Capacity Analysis Exercise Objectives
Only
1.
Analyze the capacity requirements with the enhanced individual overview of capacity requirements in the PS Information System. If you are asked to enter a PS info profile, enter YIDES_130000.
SAP
SAP
Add more fields to the report. Remove the Work center text and add the following fields:
Use Internal
Earliest start date
Normal duration
Change the way in which the capacity requirements are grouped so that they are sorted according to WBS elements. Exit the report without saving the overview. 2.
Take a look at the capacity load from your work center view. Continued on next page
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Only
Latest finish date
Partner
Field Name Activity
Use
Task:
You analyze the capacity requirements for your turbine project. You check whether the capacities you need to carry out the project are also available on the dates in question.
Internal
Business Example
Partner
After completing this exercise, you will be able to: • Analyze capacity requirements in the Structures Information System and in a capacity overview
Unit 3: Capacities
PLM220
Enter the following values on the initial screen: Field Name
Value
Work center
25##
Capacity planner group
001
Capacity planner group
1300
Only
Take a closer look at the requirements for an individual period.
Partner
Display the activity field. Return to the display for all periods and display the load graphic.
Internal
If you cannot see all the capacity requirements for your project, adjust the evaluation period.
Exit the graphic and the report.
Use
SAP
SAP Only
Internal
Use
Partner
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Lesson: Capacity Analysis
Solution 6: Capacity Analysis Task: 1.
Analyze the capacity requirements with the enhanced individual overview of capacity requirements in the PS Information System.
Internal
Only
If you are asked to enter a PS info profile, enter YIDES_130000. Add more fields to the report. Remove the Work center text and add the following fields:
Partner
Field Name Activity
Use
Earliest start date Latest finish date
SAP
SAP
Normal duration
Use
Only
Internal
Partner
Change the way in which the capacity requirements are grouped so that they are sorted according to WBS elements.
Continued on next page
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Exit the report without saving the overview. a)
SAP Menu → Logistics → Project System → Information System → Structures → Enhanced Individual Overviews → Capacity Requirements (double-click to choose transaction). Specify project definition T-100## in the initial screen. If you are asked to enter a PS info profile, enter “YIDES_130000”.
Only Partner
Remove the Work center text and add the fields indicated. Click Continue to update the field selection. Choose Group. Select the grouping criteria in the left half of the dialog box and choose Hide fields. Then choose the WBS element field and show it using the Show fields icon. Choose Continue. Choose Back. When you exit the information system, a dialog box is displayed in order for you to save your data. Choose No here.
Use
2.
Partner
Exit the report. Take a look at the capacity load from your work center view.
Value
Work center
25##
Capacity planner group
001
Capacity planner group
1300
Only
Internal
Enter the following values on the initial screen: Field Name
If you cannot see all the capacity requirements for your project, adjust the evaluation period. Take a closer look at the requirements for an individual period. Display the activity field. Continued on next page
114
© 2005 SAP AG. All rights reserved.
SAP
d)
Change the field selection by clicking the Choose fields icon.
Use
c)
Internal
b)
SAP
Click the Execute icon to call up the report.
2005 / Q2
PLM220
Lesson: Capacity Analysis
Return to the display for all periods and display the load graphic. Exit the graphic and the report. a)
SAP Menu → Logistics → Project System → Information System → Resources → Capacity Load → Work Center View (Double-click to select transaction). On the initial screen, use the data specified.
b)
A week-by-week list of your work center's capacity requirements appears. This work center will probably be overloaded for several weeks by the capacity requirements for your project.
Partner
c)
Take a closer look at an individual period. To do this, select a period where requirements are greater than zero.
SAP
Choose the Select fields pushbutton.
Use
Confirm your data entries by clicking the Continue pushbutton.
Internal
Which activity creates the requirement? d)
Choose Back.
e)
Only
Select the Standard Overview icon to display the load as a graphic. Exit the graphic and the report. Select Back twice.
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© 2005 SAP AG. All rights reserved.
Partner
Look for the Operation field on the right hand side of the dialog box that appears. Select it and copy it to the left hand side of the dialog box by clicking the Choose icon.
SAP
Click the Cap. details/period pushbutton.
Use
If you do not find all capacity requirements for your project, choose Settings → General and position your cursor in the Int. finish field in the Interval to be evaluated section. Increase the value accordingly (if necessary, compare it with the latest finish of the activity you noted down previously).
Internal
Only
Choose the Standard Overview icon.
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Lesson Summary You should now be able to: • Carry out capacity analyses for projects and work centers
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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PLM220
Lesson: Capacity Leveling
Lesson: Capacity Leveling Lesson Overview In this lesson, you will learn about the various options for carrying out capacity leveling for projects. This lesson deals in particular with workforce planning of personnel resources.
Only
After completing this lesson, you will be able to:
Business Example
Overview
For your project, you evaluate the options for carrying out capacity leveling in the case of a capacity overload. You would also like to see full details of capacity planning for some activities in your project and distribute the planned work to individual personnel resources in your company.
Use
Partner
Distribute work to personnel resources
SAP
•
Internal
Lesson Objectives
SAP Only
Internal
Use
Partner
Figure 49: Capacity Leveling
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There are various capacity leveling methods for networks/activities: •
Only
There are different views for capacity planning and for workforce planning: •
SAP
SAP
•
The work center view selects all capacity requirements for the specified work centers within a given time. The project view selects all activities with work centers for a specified project.
Use
Partner
Workforce planning is a user interface that you can use to distribute given work to persons allocated to the work center.
Internal
•
You can use the project planning board to display the capacity load for the work centers involved. These work centers appear as bars on a time axis. Red sections on these bars indicate an overload within a specific time period. You can select a particular work center and display a capacity load curve that shows both the capacity requirements and the available capacity. You can use the project planning board to level capacities by changing the work center or rescheduling the activity within the specified time, for example. For capacity leveling, you can use the capacity planning board either in graphical or tabular form. Each of them has at least two sections, one for the available capacity of the work center by period and the other for the capacity requirements of different orders or networks.
Workforce Planning
Only
Internal
Use
Partner
Figure 50: Workforce Planning
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Lesson: Capacity Leveling
Workforce planning assigns persons to activities. Characteristics of workforce planning: • • •
Two different views: the work center view and the project view Persons can be assigned to activities quickly and easily Data display:
Only
Availability of the person (read from HR) Total capacity load on the person Activity data
Use
Partner
You can assign persons who a) are assigned to the work center of the activity b) belong to the project team or c) are available in HR.
Internal
– – –
SAP
SAP
Use
Partner
Evaluation lets you display the work distribution for projects, work centers or personnel resources. •
• •
2005 / Q2
When calling up workforce planning in the project view, you select project definitions, WBS elements or networks. The project view displays all activities that are assigned to the chosen networks or WBS elements. When calling up workforce planning in the work center view, you select work centers, plants or personnel resources (here: person or position). Selecting via personnel resources also allows you to evaluate workforce planning on the basis of organizational units.
© 2005 SAP AG. All rights reserved.
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Only
Internal
Figure 51: Evaluation of Workforce Planning
Unit 3: Capacities
PLM220
The evaluation is carried out using the SAP List Viewer (ALV). The standard functions of this tool allow you to use the evaluation as a basis for printing workforce planning, sending it to other users or storing it in a local file.
Use
Partner
Only
Internal
SAP
If a WBS element does not have its own project team, you can access the project team of the higher-level WBS element during “workforce planning”.
Only
Internal
If a WBS element does have its own project team, you cannot access the project team of the higher-level WBS element during “workforce planning”.
Partner
Use
As of Release 4.6, you can create a project team for a WBS element. The project teams are composed of persons that you can use in workforce planning. The persons are either assigned via HR organizational units, via positions or directly.
SAP
Figure 52: Project Team
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Lesson: Capacity Leveling
Partner
Only
Internal Use
Figure 53: Work Center: Assigning Persons
You can assign persons to work centers:
SAP
At capacity category level At work center level
SAP
• •
This assignment is important for:
Only
Internal
Use
Workforce planning The Cross Application Time Sheet (CATS), which proposes a worklist for entering activities for a person.
Partner
• •
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SAP Use Internal
From Release 4.6A onwards, you can assign persons from the work center or project organization or persons of your choice. You can distribute work to persons as well as assign positions or HR organizational units. Exceptions are used when evaluating workforce planning.
Partner
From Release 4.6A onwards, you can work with mixed period splits. Within workforce planning, you can display individual periods for specific days, weeks, or months, for example.
SAP
To carry out and evaluate workforce planning, you need to use profiles for workforce planning. These must be entered on the initial screen and may be changed temporarily if required. The profiles for workforce planning are defined in Customizing for the Project System in the resources section.
Use
Partner
Only
Internal
Figure 54: Customizing for Workforce Planning
Only
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Lesson: Capacity Leveling
Capacity Planning Table
Use
Partner
Only
Internal
SAP
• •
SAP
In the graphical capacity planning table, you can dispatch activities by dragging them with the mouse to the work center/capacity category for a certain period.
Use
Figure 55: Capacity Planning: Graphical Planning Table
You can call up various transactions from the graphical planning board such as:
Partner Only
Internal
Change/display the order or activity Change/display the work center or the capacity screen of the work center
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Figure 56: Capacity Planning: Tabular Planning Board
The planning board contains the following types of display:
SAP
•
Work center / capacity with availability, load, dispatched and pool for several periods Multiple work centers / capacities with availability and load for several periods
Use
The tabular planning board is divided up into a resources section and a requirements section. The resources section contains: The name of the work center or capacity with the capacity category, scheduling periods, dispatched capacity requirements and requirements in the worklist that have not yet been dispatched. You can display requirements in the requirements section (dispatched and/or not dispatched).
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Internal
The output unit for the available capacity and capacity requirements is specified in the evaluation profile.
Partner
The tabular planning board can be called up in work center, individual capacity and order view. It displays the available capacity and distributed capacity requirements.
SAP
•
PLM220
Lesson: Capacity Leveling
Exercise 7: Workforce Planning Exercise Objectives After completing this exercise, you will be able to: • Distribute planned work to personnel • Analyze workforce planning
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Task: The next section of exercises will require you to apply your knowledge of workforce planning. Beforehand, however, you need to set up a project organization and assign a person to your work center.
SAP
Create a project organization for the top level WBS element of your project. Use the project planning board for this purpose.
Use
Which persons make up your project organization? ___________________ Save your data.
Internal
2.
Assign a person to the capacity category in your work center 25. The positions and persons have already been created in the HR system.
Partner
Assign the organizational unit 1300 Project Center Frankfurt to the WBS element Turbine.
SAP
1.
Use
Partner
You distribute planned work for various activities in your turbine project to individual persons and check the availability of these resources. The employees to which you have assigned work can access information about workforce planning later as part of time-data recording.
Internal
Business Example
Assign position 500141## to the capacity category 002.
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Save your entries. 3.
Assign the personnel resources created previously to your project. Use the project view for workforce planning. Enter the following data on the initial screen:
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Field Name
Value
Project
T-100##
Profile
1302
Profile 1302 is used to calculate the planning period relative to the current date. In this case, you do not need to enter a start or finish date for workforce planning.
Only
Now enter several hours for a few periods on the right-hand side of the graphic.
Partner
Display availability or load for “Howard Clayton”.
SAP Use
Save your entries.
Internal
4.
Evaluate the workforce planning settings for your project. Enter the following data on the initial screen: Value
Project
T-100##
Profile
1302
With availability pers. res.
Select
Only
Field Name
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Partner
Now schedule this person for a few hours at the proposed times. Allocate some hours during the first week of the scheduled capacity requirements by scrolling sideways to find the schedule work time frame.
SAP
Stay in workforce planning and assign the person from your work center 25## to activity 4000 Production of running gear, bearing, valves.
Use
Hint: If none of the fields are ready for input, the capacity requirements for the activity are outside the planning period. You can now adjust the assignment: Select the assignment and click the Change assignment pushbutton. You can change the assignment period here. Then choose the Copy icon.
Internal
The employee Dieter Martens is a member of your project team. Assign him to activity 1200 Engineering of case.
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Lesson: Capacity Leveling
An overview of the personnel assigned to the project appears. The first column shows Exceptions. These exceptions are highlighted using traffic light colors. Create an exception. Set the traffic lights to change to red if less than 5% of the requirements are assigned to a resource. Exit the evaluation.
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Solution 7: Workforce Planning Task: The next section of exercises will require you to apply your knowledge of workforce planning. Beforehand, however, you need to set up a project organization and assign a person to your work center. Create a project organization for the top level WBS element of your project. Use the project planning board for this purpose. Assign the organizational unit 1300 Project Center Frankfurt to the WBS element Turbine.
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Partner
Which persons make up your project organization? ___________________
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1.
SAP
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Lesson: Capacity Leveling
Save your data. a)
SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction) Enter your project in the Project definition field, select With activities, use project planning board profile 1001 Elevators/Turbines and click the Open Project icon. You can assign the project organization in the detail screen of a WBS element. Call up the detail screen for the topmost WBS element. Double-click the WBS element T-100## Turbine. Click the Project team for WBS element icon.
Partner
An overview of the personnel resources assigned to this element appears. Assign the organizational unit 1300 Project Center Frankfurt to the WBS element Turbine.
Use
Place your cursor on the Turbine row. Choose the Create assignment icon.
SAP
Double-click the line Organization unit.
Use
In the next dialog box, click the Save icon to create the assignment.
Internal
You return to the initial screen. Expand all the branches in the overview to find the persons that belong to this project organization.
Only
Exit the project organization assignment. Choose Back. d)
Exit the WBS element detail screen. Choose Back. Save your data. Choose Save. Continued on next page
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Partner
Enter *proj* on the Abbreviation and Name tab and select Start search. Select the Frankfurt project center and confirm your selection by clicking the Copy icon.
SAP
Another dialog box appears. Assign an organizational unit.
c)
Internal
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b)
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2.
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Assign a person to the capacity category in your work center 25. The positions and persons have already been created in the HR system. Assign position 500141## to the capacity category 002. Save your entries. a)
SAP Menu → Logistics → Project System → Basic Data → Master Data → Work Center → Master Record → Change (Double-click to choose the transaction)
Only
b)
Link the capacity category 002 with the HR system.
Choose the HR assignment pushbutton. A screen appears in which you can create a link to a person, a position or a requirements profile. Link to a position. Assign position 500141## to the capacity category. Double-click the yellow Position line.
SAP
A dialog box appears, in which you can enter position 500141##.
SAP
Use
Partner
To do this, double-click capacity category 002 to access the header for the capacity category.
Internal
Enter your work center 25## and choose the Capacities pushbutton.
Enter position 500141## and click the Copy pushbutton. 3.
Assign the personnel resources created previously to your project. Use the project view for workforce planning.
Field Name
Value
Project
T-100##
Profile
1302
Profile 1302 is used to calculate the planning period relative to the current date. In this case, you do not need to enter a start or finish date for workforce planning. The employee Dieter Martens is a member of your project team. Assign him to activity 1200 Engineering of case.
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Internal
Enter the following data on the initial screen:
Partner
Use
Choose Save.
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Lesson: Capacity Leveling
Now enter several hours for a few periods on the right-hand side of the graphic. Hint: If none of the fields are ready for input, the capacity requirements for the activity are outside the planning period. You can now adjust the assignment: Select the assignment and click the Change assignment pushbutton. You can change the assignment period here. Then choose the Copy icon.
Only
Stay in workforce planning and assign the person from your work center 25## to activity 4000 Production of running gear, bearing, valves.
Save your entries. a)
SAP Menu → Logistics → Project System → Resources → Workforce Planning → Project View (Double-click to select transaction).
SAP
Choose Execute. An overview of all activities that have capacity requirements in the planning period appears. Filter out the activities that are assigned to WBS element T-100##.1 Engineering and Calculation. Click the Other WBS element pushbutton.
Internal
Choose the WBS element in the dialog box by double-clicking it. c)
Select activity 1200 Engineering of case.
Partner
Use
b)
SAP
Enter the data indicated on the initial screen.
Use
Partner
Now schedule this person for a few hours at the proposed times. Allocate some hours during the first week of the scheduled capacity requirements by scrolling sideways to find the schedule work time frame.
Internal
Display availability or load for “Howard Clayton”.
Choose the Create assignment icon. Select the line “Howard Clayton” and choose Assign. You can now assign the person to individual days for the activity. Enter several hours for a few of the periods on the right-hand side of the graphic. Select the assignment and choose the Availability Personnel Resources icon to display the availability or load for “Howard Clayton”. Continued on next page
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A dialog box containing your project organization appears.
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d)
Stay in workforce planning and now assign the person from your work center 25## to activity 4000 Production of running gear, bearing, valves. First call up the activity view of WBS element T-100##.4 Production. Click the Other WBS element pushbutton and choose the WBS element T-100##.4 Production by double-clicking it. Select the activity 4000 Production of running gear, bearing, valves. The (inherited) project team appears again. The person from your work center is not yet listed.
Select the person using the Person icon. Choose Continue. The person is now listed along with the project team. You can now continue as before.
SAP
Now schedule this person for a few hours at the proposed times. Confirm your entries.
Use
Choose Save.
Internal
4.
Evaluate the workforce planning settings for your project. Enter the following data on the initial screen: Value
Project
T-100##
Profile
1302
With availability pers. res.
Select
Only
Field Name
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Partner
Allocate 5 hours for the activity for today and tomorrow. Since the activity is planned far in the future, you now have to adjust the planning period (see the note in the exercise).
SAP
Select the person, click the Assign pushbutton.
Use
Partner
Choose the Work Center Organization Structure. Expand the display until you find the relevant person.
Internal
Only
Choose Create assignment icon.
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PLM220
Lesson: Capacity Leveling
An overview of the personnel assigned to the project appears. The first column shows Exceptions. These exceptions are highlighted using traffic light colors. Create an exception. Set the traffic lights to change to red if less than 5% of the requirements are assigned to a resource. Exit the evaluation. a)
SAP Menu → Logistics → Project System → Resources → Workforce Planning → Evaluation (Double-click to select transaction).
Only
Choose Execute. b)
Choose Settings. In the section Activity work distributed in % enter the value “5%” alongside the “Less than or equal to” sign. Select the Display indicator. Change the color of the traffic light to red by simply clicking it with the left mouse button.
SAP
SAP
Choose Adopt. c)
Use
Partner
Select the Exceptions tab page.
Internal
Enter the specified data on the initial screen.
Exit the evaluation. Choose Back.
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Lesson Summary You should now be able to: • Distribute work to personnel resources
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Lesson: Confirmations
Lesson: Confirmations Lesson Overview This lesson deals with confirmation of network activities and the necessary settings for this. As well as individual and collective confirmations, you also learn about the Cross Application Time Sheet (CATS) as an option for entering confirmations for projects.
Only
After completing this lesson, you will be able to: •
Confirm internal services for internally-processed activities
In the execution phase of your project, you use confirmations to document internal services that have already been performed and record the processing status of activities. You also use the Cross-Application Time Sheet to record time data.
SAP
SAP
Overview
Use
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Business Example
Internal
Lesson Objectives
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Internal
Use
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Figure 57: Confirmation Options
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Confirmations document the processing status of activities and activity elements, and enable you to make forecasts regarding how the project will progress. Various business transactions are executed automatically using confirmations. These include posting actual costs, actual dates, actual labor and, if applicable, changing the activity status. You can create confirmations in the following ways:
Only
• •
Individual and Collective Confirmations
Use
Partner
• •
Individually for a network, activity, activity element or capacity split As a collective confirmation Using the Structures Information System (by selecting activities and accessing individual or collective confirmation). You can send a confirmation workflow from the information system to another user or to an organizational unit. Using the Cross-Application Time Sheet (CATS) Via the Internet (by creating an individual or collective confirmation or entering time data via the CATS) Using a Palm Pilot and the “Open PS for Pilot interface” Via the PDC interface (PDC: Plant Data Collection)
Internal
• • •
SAP
SAP Only
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Figure 58: Individual and Collective Confirmation
You can confirm one activity or activity element using an individual confirmation. You enter the data on the detail screen.
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Lesson: Confirmations
You can confirm various networks, activities, activity elements and individual capacities at the same time with collective confirmation. You enter the data in the form of a list. From the Structures Information System, you can perform the following actions for the activities that you have selected:
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•
Go directly to the individual confirmation transaction Go directly to the collective confirmation transaction Store a pool of confirmations - you can then select this pool later in the collective confirmation transaction or in the Cross-Appliaction Time Sheet Send a pool of confirmations as a workflow to other users, who can then go directly from their Office inbox to the collective confirmation transaction
Internal
• • •
SAP
SAP
The system settings for confirmation are defined for each plant and network type. They specify the following parameters for confirmation: • • • •
Final confirmation is proposed automatically during confirmation. Confirmation dates may be in the future. Whether the error log for cost determination is displayed. Percentages for permitted work and duration variances.
During the confirmation, you can enter reasons for plan data variances.
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Figure 59: Customizing Confirmations
Unit 3: Capacities
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You can make a field selection for the confirmation screens in the network
Variances and Actual Capacity Requirements
Use
Only
Internal
MRP controllers receive work items in their Office inboxes and can display the confirmation or the network or return correspondence by mail to the person who entered the confirmation.
Partner
If the actual duration or work exceeds the values you set for the parameters for confirmation in Customizing, the system triggers a workflow automatically.
SAP
SAP
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Internal
Figure 60: Variances in Confirmation
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Lesson: Confirmations
SAP Use
Only
Internal
Partner
To determine this, you need to activate the actual capacity requirements in the capacity detail screen of the work center and the actual capacity requirements in the “extended capacity evaluation” being used.
SAP
As of Release 4.5A, you can determine the actual capacity requirements, which you can access from the confirmation. In the “extended evaluations” for capacity planning, you can then compare the planned capacity requirements with the actual capacity requirements and display the remaining capacity (the difference).
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Internal
Figure 61: Actual Capacity Requirements
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CATS – Cross Application Time Sheet
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Internal
SAP
The CATS is an integrated function for entering actual times that are important in HR, PS, PM, SM, CO and MM-SRV.
Use
Only
Internal
Report programs pass on the released (and, if necessary, approved) data to the various applications. The actual times may be important for various applications at the same time. In this case, multiple data transfers are made to the different applications. As of Release 4.6, you can use a report to transfer the data to several target applications at once.
Partner
You can determine the layouts yourself using data entry profiles.
SAP
Figure 62: Cross Application Time Sheet:
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Lesson: Confirmations
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Only
Internal
Figure 63: Time Sheet: Data Entry View
Time data is entered for one or more people.
SAP Use
Depending on the group of employees (via data entry profile) User-defined (via table control)
Worklist for employees, using:
• • •
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Activities to which the employee is assigned via the work center or workforce planning (for PS, PM, SM). Activities via pool of confirmations (for PS, PM, SM). Objects the employee is working on (using the CATS database). Objects via user exits.
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Internal
•
Partner
• •
SAP
The screen configuration (for the request screen, worklist, and data entry part) is flexible:
Unit 3: Capacities
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Use
The data entry profile determines how the times are entered (via field selection of the receiver) and to which components activity data is transferred. It determines whether the data that has been entered is released when it is saved or whether it has to be approved.
SAP
Partner
Only
Internal
Data entry profiles for cross-application components are maintained in Customizing.
SAP
Figure 64: CATS - Customizing Via Data Entry Profile
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Lesson: Confirmations
SAP
The field selection can be controlled using the data entry profile field.
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Only
Internal
Partner
The field selection should be as simple as possible and not contain any unnecessary fields. All possible receivers for activities should appear for a person or group of persons. If the person works for a network as well as a receiver cost center, for example, both receivers should appear as options in the field selection.
SAP
The field selection determines which of the fields in the work list and data entry screen groups are displayed and which are ready for input.
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Figure 65: CATS - Field Selection
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Lesson: Confirmations
Exercise 8: Confirmations and Actual Capacity Requirements Exercise Objectives
Only
Business Example
Partner
Task:
SAP
1.
Release your entire project in the Project Builder.
SAP
In the next set of exercises, you will enter actual activities and dates for your project. It is essential that you release your activities and WBS elements (set Released status).
Use
Some internal activities you planned for your turbine project have already been performed. You enter appropriate confirmations in the Structure Information System using the Cross-Application Time Sheet and evaluate the results of these confirmations.
Internal
After completing this exercise, you will be able to: • Enter confirmations using collective confirmations and the Cross-Application Time Sheet. • Analyze current capacity requirements
Save your changes.
Use
If prompted by the system, specify the profile YIDES_130000. Save the data. Exit the information system without saving the overview. 3.
Change your work center so that actual capacities (from a confirmation) are updated. You will enter the confirmation in the next exercise. Save the changes.
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Internal
You are already familiar with individual confirmation from the exercises for the unit on scheduling. You should now use collective confirmation to confirm several of your project activities at once. You can call up the collective confirmation function from the Structure Information System. Enter final confirmations for activities 1300 and 2000.
Partner
2.
Unit 3: Capacities
PLM220
4.
Now use the time sheet to enter actual data for internally-processed activities. Confirm the activities for the person that you have assigned to work center 25## (using position assignment). The corresponding personnel number is: 1920 + ## (e.g. ## = 11, which makes the personnel number 1920 + 11 = 1931).
Field Name
Value
Data entry profile
1301
Personnel number
1920 + ##
Using the worklist, enter six hours of work for today for activity 4000 Production of running gear, bearing, valves. Note the status (partial confirmation or final confirmation) entered for the activity.
Use
Partner
You can now specify the key date and a confirmation pool.
Internal
Only
Use the following data on the CATS classic initial screen:
Although you have entered the times, they have not yet been updated in the activity. Transfer the times entered to the Project System.
Value
Personnel number
1920 + ##
Test Run indicator
Deselect
An overview appears that shows how many records have been read and to which activities data has been transferred. Actual capacities are written with the confirmation. You will analyze the capacity requirements in the next exercise. 5.
Take another look at the capacity requirements of your project. This time, use the extended evaluation for capacity planning.
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Internal
Field Name
Partner
Use
Use the following data on the Data transfer initial screen:
SAP
SAP
Save the times entered.
PLM220
Lesson: Confirmations
Enter the top WBS element T-100## in the initial screen. Hint: You use extended capacity evaluation based on a standard delivery. The underlying overall profile has the key SAPPS_G020. This profile normally has no actual capacities. However, your trainer changed the corresponding standard profile before the start of the exercise.
Only
Field Name Actual capacity requirements
Partner
Target capacity requirement Remaining capacity requirements
Use
Available capacity
SAP
SAP
Actual capacity load Target capacity load
Use Internal
How many different projects have requirements in this period? You can also change the field selection in this overview and go to the work center or activities. Exit the report.
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Only
Now investigate the capacity requirements of a work center in an individual period.
Partner
Hint: The field selection will suggest requirements, loads and available capacities. The loads are always calculated from the relationship between the requirement and the available capacity (example: Actual capacity load = actual capacity requirements/available capacity). The free capacity is the difference between requirement and available capacity.
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Internal
An overview appears, though this does not display any actual capacity requirements as yet. Change the field selection to display the following fields:
Unit 3: Capacities
PLM220
Solution 8: Confirmations and Actual Capacity Requirements Task: In the next set of exercises, you will enter actual activities and dates for your project. It is essential that you release your activities and WBS elements (set Released status). Release your entire project in the Project Builder. Save your changes. a)
SAP Menu → Logistics → Project System → Project → Project Builder (Double-click to select Project Builder)
Position the cursor on the project definition and choose Edit → Status → Release. Choose the Save icon.
Partner
SAP Use
You are already familiar with individual confirmation from the exercises for the unit on scheduling. You should now use collective confirmation to confirm several of your project activities at once. You can call up the collective confirmation function from the Structure Information System. Enter final confirmations for activities 1300 and 2000.
SAP
2.
Use
Partner
“Drag and drop” T-100## your project from the worklist to the structure tree.
Internal
Only
1.
If prompted by the system, specify the profile YIDES_130000.
Only
Internal
Save the data.
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Lesson: Confirmations
Exit the information system without saving the overview. a)
SAP Menu → Logistics → Project System → Information System → Structures → Structure Overview (double-click to choose transaction). If prompted by the system, specify the profile YIDES_130000. The initial screen for the Structure Information System appears. Specify your project and click the Execute icon.
Only
In the overview, select only activities 1300 Engineering of control valves and 2000 Planning of systems and instrumentation.
Partner
Once you have confirmed your entries, the planned data for the activities is read. You can of course still change the data. Select Back to exit the Structure Information System without saving the overview.
Use
Only
Internal
Change your work center so that actual capacities (from a confirmation) are updated. You will enter the confirmation in the next exercise.
Partner
3.
SAP
Choose Save.
Activate the Final confirmation indicator for both activities and confirm your entries with Enter. The indicator is in column F.
Use
Choose Extras/environment → Confirm → Collective confirmation to call the collective confirmation screen.
SAP
Call up the collective confirmation function for these two activities from the menu.
Internal
b)
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Save the changes. a)
SAP Menu → Logistics → Project System → Basic data → Master Data → Work Center → Master Record → Change (double-click to choose transaction) Enter your work center 25## and choose the Capacities pushbutton. Activate updating of actual capacities. The pushbutton ActCapReqmn… is displayed in the lower part of the capacity detail screen.
Only
Another dialog box appears. Enter the value "2" in the Calc. actual cap. reqmts field. Choose Save. 4.
Now use the time sheet to enter actual data for internally-processed activities. Confirm the activities for the person that you have assigned to work center 25## (using position assignment).
SAP
Field Name
Value
Data entry profile
1301
Personnel number
1920 + ##
Using the worklist, enter six hours of work for today for activity 4000 Production of running gear, bearing, valves. Note the status (partial confirmation or final confirmation) entered for the activity. Save the times entered. Although you have entered the times, they have not yet been updated in the activity. Transfer the times entered to the Project System. Use the following data on the Data transfer initial screen: Continued on next page
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Internal
You can now specify the key date and a confirmation pool.
Partner
Use
Use the following data on the CATS classic initial screen:
SAP
The corresponding personnel number is: 1920 + ## (e.g. ## = 11, which makes the personnel number 1920 + 11 = 1931).
Use
Partner
Confirm your data entries by clicking the Continue pushbutton.
Internal
Choose the ActualCap.Reqments pushbutton.
PLM220
Lesson: Confirmations
Field Name
Value
Personnel number
1920 + ##
Test Run indicator
Deselect
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Internal
SAP
SAP Only
Internal
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Continued on next page
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An overview appears that shows how many records have been read and to which activities data has been transferred. Actual capacities are written with the confirmation. You will analyze the capacity requirements in the next exercise. a)
SAP Menu → Logistics → Project System → Progress → Confirmation → Time Sheet → CATS Classic → Record Working Times (Double-click to choose transaction) Use the data specified on the initial screen.
Only
Call up time recording by clicking Enter times. The worklist should display the activities to which you previously assigned the person during workforce planning. Enter six hours of work for today for activity 4000 Production of running gear, bearing, valves. Select the activity in the worklist and click the Copy line pushbutton. Change the times for today accordingly. Note which status (partial confirmation or final confirmation) is to be entered for the activity. Double-click the cell with the time entered. A dialog box appears in which you can determine the status.
Use
Confirm your data entries by clicking the Continue pushbutton. d)
Now transfer the times entered to the Project System. SAP Menu → Logistics → Project System → Progress → Confirmation → Time Sheet → Transfer → Project System → Transfer (Double-click to choose transaction) Use the data specified on the initial screen. Choose Execute. Exit the transaction using the Back pushbutton.
5.
Take another look at the capacity requirements of your project. This time, use the extended evaluation for capacity planning. Continued on next page
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Internal
Choose Save.
Partner
Select the Determine status automatically indicator.
SAP
SAP
c)
Use
Partner
b)
Internal
Confirm your entries by clicking the Enter icon.
PLM220
Lesson: Confirmations
Enter the top WBS element T-100## in the initial screen. Hint: You use extended capacity evaluation based on a standard delivery. The underlying overall profile has the key SAPPS_G020. This profile normally has no actual capacities. However, your trainer changed the corresponding standard profile before the start of the exercise.
Only
Field Name Actual capacity requirements
Partner
Target capacity requirement Remaining capacity requirements
Use
Available capacity
SAP
SAP
Actual capacity load Target capacity load
Use Internal
How many different projects have requirements in this period? You can also change the field selection in this overview and go to the work center or activities.
Continued on next page
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153
Only
Now investigate the capacity requirements of a work center in an individual period.
Partner
Hint: The field selection will suggest requirements, loads and available capacities. The loads are always calculated from the relationship between the requirement and the available capacity (example: Actual capacity load = actual capacity requirements/available capacity). The free capacity is the difference between requirement and available capacity.
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Internal
An overview appears, though this does not display any actual capacity requirements as yet. Change the field selection to display the following fields:
Unit 3: Capacities
PLM220
Exit the report. a)
SAP Menu → Logistics → Project System → Resources → Capacity Requirements Planning → Evaluation → Extended Evaluation → Project View → WBS Element/Version (Double-click to select transaction). Enter the top WBS element T-100## in the initial screen. Choose Continue. Change the field selection to display the fields specified. Choose Select fields. Click the Choose and Do not choose pushbuttons to choose the required fields.
c)
Now investigate the capacity requirements for a work center for an individual period. Select any period. Choose Indiv.
SAP
d)
Partner
Use
You can change the field selection or branch to the work center or activities as required.
SAP
You should now see the various projects that have requirements during this period in the list.
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Confirm your data entries by clicking the Continue pushbutton.
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b)
Exit the report. Click Back twice.
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A dialog box appears. Confirm this by clicking Yes.
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PLM220
Lesson: Confirmations
Lesson Summary You should now be able to: • Confirm internal services for internally-processed activities
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Unit Summary
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Unit Summary You should now be able to: • Describe the lifecycle of internal activities in projects • Calculate capacity requirements • Carry out capacity analyses for projects and work centers • Distribute work to personnel resources • Confirm internal services for internally-processed activities
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PLM220
Test Your Knowledge
Test Your Knowledge 1.
In the Project System, only personnel resources represent capacities. Determine whether this statement is true or false.
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Which of the following prerequisites need to be met in order to analyze the capacity requirements of an activity? Choose the correct answer(s).
Partner SAP
An execution factor must be stored for the activity. Scheduling must have been carried out. A distribution key must be maintained in the work center. The activity must have a suitable control key. A work center must be maintained in the activity. The Capacity requirements indicator must be set in the network header.
In the capacity reports for the Structures Information System, all requirements are displayed for the resources selected. Determine whether this statement is true or false.
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4.
True False
If you want to distribute work to persons in a project organization for a certain project, you need to assign this project organization for all WBS elements of the project.
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□ □
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3.
A B C D E F
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2.
True False
Determine whether this statement is true or false.
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Test Your Knowledge
5.
PLM220
Which options are available for confirmations of network activities in the Project System? Choose the correct answer(s).
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Collective confirmations Confirmations via Internet Milestone confirmations Use of external systems via the PDC interface Individual confirmations from the Project Builder Time sheet (CATS)
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A B C D E F
Internal
□ □ □ □ □ □
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PLM220
Test Your Knowledge
Answers 1.
In the Project System, only personnel resources represent capacities. Answer: False Machines, for example, can also represent capacities that are planned in projects.
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Which of the following prerequisites need to be met in order to analyze the capacity requirements of an activity? Answer: B, D, E, F
Partner SAP Use
Answer: False
4.
If you want to distribute work to persons in a project organization for a certain project, you need to assign this project organization for all WBS elements of the project. Answer: False If you assign a project organization to the top level WBS element in your project, this is automatically available for workforce planning to activities that are assigned to lower-ranking WBS elements. The exception to this is WBS elements that have their own separate project organization.
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Internal
The capacity reports in the Structures Information System only show the requirements for selected projects. No reference is made to requirements for other projects or to orders made against the same capacities. Capacity planning reports display all capacity requirements however.
Partner
In the capacity reports for the Structures Information System, all requirements are displayed for the resources selected.
SAP
3.
Use
You can use an execution factor to multiplicate the work, duration and so on planned for an activity. This not a prerequisite for calculating capacity requirements however. The distribution key in the work center is only used if no distribution key is maintained in the activity itself. If no distribution key is stored in the work center either, the system automatically performs an even distribution of requirements across the latest dates for the activity. All other points on the list are however necessary prerequisites for calculating capacity requirements.
Internal
2.
Test Your Knowledge
5.
PLM220
Which options are available for confirmations of network activities in the Project System? Answer: A, B, D, E, F Milestone confirmations are available for production orders but not for networks. You can use all the other options - and more besides - for confirmation of network activities.
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Unit 4 Unit Overview
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Unit Objectives
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Unit Contents Lesson: External Processing ...................................................... 162 Exercise 9: External Activities ................................................ 167 Lesson: Workflows in the Project System ....................................... 177 Lesson: Service ..................................................................... 181 Exercise 10: Services.......................................................... 187
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161
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Internal
Create external processing activities Enter purchase orders in Purchasing Post goods receipts Discuss the basics of using standard workflows in the project system Create service operations Enter and accept services
Partner
• • • • • •
SAP
After completing this unit, you will be able to:
Use
This unit deals with the planning and procurement of external services using external processed activities and service provider activities. You also learn about corresponding purchasing processes in the Project System as well as how to make the necessary settings. This unit provides an overview of how workflow and SAP mail in project systems can inform employees responsible in purchasing that existing purchase orders need to be changed because of changes to the project activity.
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External Activities
Unit 4: External Activities
PLM220
Lesson: External Processing Lesson Overview This lesson covers the creation, planning, and procurement of external processed activities for external services for a project. At the same time you will also become familiar with processes in Purchasing that can be triggered from projects.
Only
Internal
Lesson Objectives After completing this lesson, you will be able to: Create external processing activities Enter purchase orders in Purchasing Post goods receipts
Business Example
SAP
SAP
Due to capacity bottlenecks, you are being forced to procure certain services externally. You assign some of the activities in your turbine project (for example, some engineering and design work) to an external design office.
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Lesson: External Processing
Procurement and Planning of External Services
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SAP
SAP
Figure 66: Resource Planning
You use activities in the network to plan the resources required for a project.
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•
An internally-processed activity defines the output to be provided by machines or personnel in order to complete the activity. You can evaluate the capacity load utilization of the work centers involved, reschedule these capacities as necessary, and distribute work among employees. You use an externally-processed activity to specify the services that need to be provided by other companies in order to complete the activity. External processing is carried out via the purchasing department. Service activities are also used to procure services externally. In contrast to externally-processed activities, service activities allow you to draw up service specifications and enter value limits for any unplanned services. Service processing (with entry and acceptance of services performed) is also carried out by the Purchasing Department.
Partner
•
Internal
The Project System distinguishes the following resources:
Unit 4: External Activities
PLM220
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Figure 67: External Processing
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You can also assign a work center and planned work to an externally-processed activity. This allows you to carry out capacity planning for your vendors.
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Externally-processed or service activities are determined using the control key.
Partner
You can generate a purchase requisition for externally-processed activities from the Project System. This purchase requisition is converted to a purchase order in Purchasing. A goods receipt and invoice receipt can then be posted for the purchase order. Depending on whether the goods or invoice receipt is valuated, you post the costs to the externally-processed activity using one of the two business transactions.
SAP
You can create external activities and activity elements for the procurement of external services (for example, if you commission a design office to design a machine). When you create an activity of this type, a purchase requisition is also created and processed further in purchasing. You can access data from Purchasing for external processing (a purchasing info record, for example, which contains prices and delivery times for external processing).
PLM220
Lesson: External Processing
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Internal
Partner
In Customizing for the network, you can define default values for the following fields of the externally processed activity in the network profile: Control key, cost element, currency, purchasing organization, material group, purchasing group, and order unit.
SAP
In the example above, the external processing data is read from a purchasing information record. The fields read, for example the price per unit, are referenced, which means that changes are no longer allowed in the activity.
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Figure 68: External Activity Detail Screen
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Unit 4: External Activities
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Figure 69: Workflow for a Purchase Order Change
SAP Use
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Internal
Partner
The persons responsible in Purchasing receive a work item via SAP Office with information on the required changes. They can then process the purchase orders directly from the mail.
SAP
If changes are made in the network to dates or quantities for material components or external activities for which a purchase order has already been created, the system triggers a workflow automatically. The only prerequisite is that this workflow has been activated in the Parameters for the network type table.
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Lesson: External Processing
Exercise 9: External Activities Exercise Objectives After completing this exercise, you will be able to: • Plan and purchase external services in networks
You plan external procurement of services for your turbine project with the help of appropriate externally-processed activities. These services are procured via the Purchasing Department.
1.
Call the Project Builder.
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Partner
Task:
Internal
Only
Business Example
Create an externally-processed activity for the top WBS element.
Use Internal
Text
External appraisal
Purchasing org.
1000
Purchasing group
001
Material group
00107 (other)
Vendor
1000
Price
EUR 150
Plnd dely time
5
Activity quantity
12 hours
Res./Purc. req.
Immediately
Only
Field Name
Partner
2.
Field Name
SAP
SAP
Enter the following data in the detail screen:
Create another externally-processed activity. This time, you do not need to enter the detailed information manually - use a prepared purchasing info record instead. Create the activity for the WBS element T-100##.5 Assembly. Continued on next page
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Enter the following data in the detail screen: Field Name
Values
Text
External acceptance of services performed
Purchasing info record
5500000057
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Save your changes. Take a look at the list of purchase requisitions for your project T-100## with the help of a suitable report. In the report, assign a fixed vendor to the purchase requisition for the activity External appraisal. Choose vendor 1000.
4.
Now create a purchase order just for your project. To do so, use collective processing in Purchasing (Pur.req assignment list).
SAP
SAP
Hint: You can also display details on the purchase requisition. Select the purchase requisition and click the Display requisition icon.
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3.
Internal
Adjust the activity quantity. Plan for 42 hours. Ensure that a purchase requisition is written when you save the data.
Use
An overview is then displayed with the existing purchase orders and open purchase requisitions on the left hand side. The details of the new purchase order are shown on the right. Copy your purchase requisitions and save the purchase order. The purchase order number is displayed in the status bar (lower part of the window). Make a note of the number: _________________ Exit the purchase order and the report.
Continued on next page
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Now create a purchase order.
Check the purchase requisitions.
Partner
An overview of purchase requisitions for the network appears, sorted according to vendors.
Internal
Enter the number of your network in the Network field in the initial screen.
PLM220
Lesson: External Processing
5.
Before you enter a goods receipt, you must release the activities (the goods receipt is valuated in IDES - actual data can only be entered if the status of the activity allows it). Check the status of the activities and, if necessary, release them (since you released the project in a previous exercise, the status should have been inherited). Use the Project Builder again. Check the status of activities 5040 External appraisal and 5050 External acceptance of services performed. Now enter a goods receipt for your purchase order. Do not enter the entire purchase order quantity, but just a part.
Internal
Only
6.
Partner
Use the following data on the initial screen: Field Name
Values
Purchase order
Your order number
Use
The data from the purchase order is copied as default values. Reduce the quantities and select the OK indicator. Now post the goods receipt. The number of the goods receipt posting will appear in the status bar
SAP
Analyze the purchase orders for your project. Call up the report called Purchase order for project in the Project System information system. Exit the report.
SAP
7.
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Solution 9: External Activities Task: 1.
Call the Project Builder. Create an externally-processed activity for the top WBS element.
Only Partner SAP
Purchasing org.
1000
Purchasing group
001
Material group
00107 (other)
Vendor
1000
Price
EUR 150
Plnd dely time
5
Activity quantity
12 hours
Res./Purc. req.
Immediately
b)
SAP Menu → Logistics → Project System → Project → Project Builder (Double-click to select Project Builder) “Drag and drop” your project from the worklist to the structure tree. In the templates area, expand the Individual objects section and then the Activity section. Drag and drop the Activity (external) object to the top WBS element in the tree structure. The new activity has been created. You can store the planning data specified in the detail screen for the activity. Confirm your entries by clicking the Enter icon.
2.
Create another externally-processed activity. This time, you do not need to enter the detailed information manually - use a prepared purchasing info record instead. Continued on next page
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a)
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Use
External appraisal
Internal
Text
SAP
Field Name
Use
Field Name
Internal
Enter the following data in the detail screen:
PLM220
Lesson: External Processing
Create the activity for the WBS element T-100##.5 Assembly.
Field Name
Values
Text
External acceptance of services performed
Purchasing info record
5500000057
Adjust the activity quantity. Plan for 42 hours. Ensure that a purchase requisition is written when you save the data. Save your changes.
Partner
a)
Drag and drop the External processing object to the top WBS element Assembly in the tree structure.
Use
Enter the data indicated in the detail screen for the new activity. Confirm your entries by clicking the Enter icon. Confirm the Continue icon.
SAP
SAP
Enter 42 hours in the Activity quantity field. Confirm your entries and save the project. Choose Save.
Use
When you save your entries, the purchase requisitions are generated for the two externally-processed activities.
Only
Internal
Take a look at the list of purchase requisitions for your project T-100## with the help of a suitable report.
Partner
If a warning message appears, acknowledge it.
3.
Internal
Only
Enter the following data in the detail screen:
Continued on next page
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In the report, assign a fixed vendor to the purchase requisition for the activity External appraisal. Choose vendor 1000. Hint: You can also display details on the purchase requisition. Select the purchase requisition and click the Display requisition icon. SAP Menu → Logistics → Project System → Information System → Material → Purchase Requisition → For Project (Double-click to select Project Builder). Enter your project T-100## in the Project field and call up the report. To do this, choose Execute. An overview of all purchase requisitions for the project appears. Assign the fixed vendor 1000 to the purchase requisition for the activity External appraisal. Select the purchase requisition and click the Assign manually pushbutton. Enter the value 1000 in the Fixed vendor field.
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Partner
b)
Internal
Only
a)
Save the changed purchase requisition by selecting Change requisitions. Exit the report graphic using the Back pushbutton.
Use
Now create a purchase order just for your project. To do so, use collective processing in Purchasing (Pur.req assignment list). Enter the number of your network in the Network field in the initial screen.
Check the purchase requisitions. Now create a purchase order. An overview is then displayed with the existing purchase orders and open purchase requisitions on the left hand side. The details of the new purchase order are shown on the right. Copy your purchase requisitions and save the purchase order. The purchase order number is displayed in the status bar (lower part of the window). Make a note of the number: _________________ Continued on next page
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Internal
An overview of purchase requisitions for the network appears, sorted according to vendors.
Partner
4.
SAP
SAP
Confirm your entries by clicking the Assign supply source pushbutton.
PLM220
Lesson: External Processing
Exit the purchase order and the report. a)
SAP Menu → Logistics → Materials Management → Purchasing → Purchase Order → Create → Via Requisition Assignment List (Double-click to choose transaction) Enter the number of your network in the Network field in the initial screen. (If you have forgotten the number, find it using the matchcode search on the basis of the project definition)
Only
Internal
Confirm the entries and execute the report. To do this, choose Execute. b)
Position the cursor on vendor 1000.
Partner
Select Reqs per assignment. Return to the overview. c)
Use
Choose Back. Position the cursor on vendor 1000 Select Process assignment.
SAP
Confirm your entries with Continue.
Use
Save the purchase order. Choose Save icon and note the purchase order number. 5.
Before you enter a goods receipt, you must release the activities (the goods receipt is valuated in IDES - actual data can only be entered if the status of the activity allows it). Check the status of the activities and, if necessary, release them (since you released the project in a previous exercise, the status should have been inherited).
Continued on next page
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Internal
Choose Back (x2).
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Keeping the “Control” key pressed, select the purchase requisitions. Choose Adopt.
SAP
A dialog box with information on creating the purchase order appears.
Unit 4: External Activities
PLM220
Use the Project Builder again. Check the status of activities 5040 External appraisal and 5050 External acceptance of services performed. a)
SAP Menu → Logistics → Project System → Project → Project Builder (Double-click to select Project Builder) “Drag and drop” your project from the worklist to the structure tree. Call up the detail screen for the activities. Save the changes. Choose Save.
Partner
6.
Now enter a goods receipt for your purchase order. Do not enter the entire purchase order quantity, but just a part. Use the following data on the initial screen: Values
Purchase order
Your order number
Use
Field Name
SAP
The number of the goods receipt posting will appear in the status bar
Use
Enter your changes for each item. To change to a different item, click the item you just edited. The next item is then ready for input. Choose Post. Exit the transaction using the Back icon. 7.
Analyze the purchase orders for your project. Call up the report called Purchase order for project in the Project System information system.
Continued on next page
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Internal
Enter your purchase order number on the right of the Purchase order field. Choose Enter to confirm your entries.
Partner
SAP Menu → Logistics → Materials Management → Purchasing → Purchase Order → Follow-On Functions → Good Receipt (Double-click to choose transaction)
SAP
The data from the purchase order is copied as default values. Reduce the quantities and select the OK indicator. Now post the goods receipt. a)
Internal
Only
Choose Edit → Status → Release.
PLM220
Lesson: External Processing
Exit the report. a)
SAP Menu → Logistics → Project System → Info System → Materials → Purchase Orders → For Project(Double-click to select report). Enter your project in the initial screen and execute the report. Choose Execute.
Internal
Only
You should now be able to see the purchase order with two items and the quantities still to be delivered.
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Choose Back.
SAP
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Unit 4: External Activities
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Lesson Summary You should now be able to: • Create external processing activities • Enter purchase orders in Purchasing • Post goods receipts
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PLM220
Lesson: Workflows in the Project System
Lesson: Workflows in the Project System Lesson Overview This lesson provides an overview of using standard workflows and mails in the project system.
Lesson Objectives
Only
•
Discuss the basics of using standard workflows in the project system
To optimize information flow and cross-departmental processes for the execution phase of your project, you familiarize yourself with standard workflows in the project system and their prerequisites.
Usage and Prerequisites
Use
Partner
Business Example
Internal
After completing this lesson, you will be able to:
SAP
SAP Only
Internal
Use
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Figure 70: Workflows and Mails in Project System
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Unit 4: External Activities
PLM220
SAP Business Workflow combines technical information and tools to control and process cross-application procedures automatically. You can use the workflow in the Project System to automate and integrate all the processes in a project. The Project System uses SAP Office:
Only
To send PS texts (no workflow) For budget deficits (no workflow) In the Purchasing procedure (standard task, predefined) For variances in confirmations (standard task, predefined) For sending pools of confirmations (standard task, predefined) In the milestones with user-defined standard tasks or user tasks.
•
Close claim (TS20000749), edit claim (TS20000750), approve measure (TS20000751), edit new claim (TS20000754) and approve claim (TS20000907)
Use
Partner
Claim Management and corresponding workflows have been introduced as of R/3 Release 4.6C.
Internal
• • • • • •
SAP
SAP Only
Internal
Use
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Figure 71: Settings for Workflow
Settings for workflows are maintained in IDES (International Demonstration and Education System).
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Lesson: Workflows in the Project System
Organizational units: • •
For purchase order changes: 50010294 (PS-EKGRP-001) For confirmation variances: 50010295 (PS-DISGR-101)
The organizational units are assigned to positions:
Pools of confirmations will be sent from the Structure/Dates Information System to a position or a person. You can specify position 50010298 in IDES, for example.
In IDES, all workflows point to the IDES user WF-PS-1, who in turn receives all workflow tasks in his or her office inbox.
If budgets are exceeded, workflow mails can be sent to the person responsible. In such cases, you can specify a user for the person responsible directly in Customizing.
Internal
Only
Organizational unit 50010295 to position 50010297 (for confirmation variances) Organizational unit 50010294 to position 50010296 (for purchase order changes)
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• •
Use
SAP
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Unit 4: External Activities
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Lesson Summary You should now be able to: • Discuss the basics of using standard workflows in the project system
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Lesson: Service
Lesson: Service Lesson Overview This lesson deals with the use of service activities for the planning and procurement of services for projects. You also learn about integration with the Purchasing service area.
Only
Create service operations Enter and accept services
You want to procure a variety of services via Purchasing for building activities related to your turbine project. You plan these services for your project and accept the actual performed services later after procurement.
SAP
SAP
Procurement and Planning of Services
Use
Business Example
• •
Internal
After completing this lesson, you will be able to:
Partner
Lesson Objectives
Only
Internal
Use
Partner
Figure 72: Service
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Unit 4: External Activities
PLM220
Instead of externally-processed activities, you can also create service activities or service activity elements for services to be performed externally. A service activity triggers a similar purchasing process, but can also contain an entire hierarchy of planned services to be purchased from a vendor and value limits for unplanned services. “Goods receipt” for services consists of two stages:
Only
Service entry Acceptance of services performed
For service activities, you can maintain service specifications for various services to be provided by the service provider (planned services).
Partner
You can use value limits to restrict unplanned service provider services. You can create the link to the MM Service component (MM-SRV) by means of service activities.
Internal
• •
Use
SAP
SAP Only
Internal
Use
Partner
Figure 73: External Services Management
Component MM-SRV supports the entire cycle from bid invitation to award of contract and entry and acceptance of services.
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Lesson: Service
In contrast to externally-processed activities, “goods receipt” is divided into two stages: • •
Entry of services performed Acceptance of services performed
SAP
SAP
Use
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Only
Internal
Figure 74: Details - Service Operations
Use Internal
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Only
In Customizing for the network, you can define the following default values for service activities in the network profile: Control key, Cost element, Material group, Purchasing group and Order unit.
Partner
You can access the detailed information for service activities on the External tab page. You can distinguish between service activities and external activities here using the control key and the Service exists indicator. In the project planning board and network maintenance, use the Service icon to maintain service specifications, services and limits.
Unit 4: External Activities
PLM220
You can call up outline levels and service specifications for the activity via the detail screen of a service activity.
Use
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Only
Internal
Figure 75: Service Specifications
SAP
SAP Only
Internal
Use
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Figure 76: Service Entry With CATS
Services performed can be entered and processed in the Service Entry transaction in Purchasing. You can also enter them using the Cross-Application Time Sheet however. In IDES, entry profile 1306 is available for this purpose.
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Lesson: Service
As of Release 4.6, you can use units of measure other than hours with the CATS. Note that previous releases support recording of times with CATS only. For this reason, they can only be used to record services that use a time unit as the base unit of measure.
Customizing Settings for External Activities
Use
Only
Internal
Partner
The account assignment categories for purchase requisitions are generally valid for external procurement in the Project System. The general account assignment category is relevant to externally-processed activities and service activities. The remaining account assignment categories, however, refer to project stock that affects material procurement only.
SAP
SAP
Use
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Only
Internal
Figure 77: Customizing External Activities
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Unit 4: External Activities
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Internal
SAP
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PLM220
Lesson: Service
Exercise 10: Services Exercise Objectives After completing this exercise, you will be able to: • Plan and purchase external services in networks
Task: In this section of the exercises you will plan a service activity, then enter and accept services. 1.
Create a service activity for the WBS element T-100##.5 Assembly.
SAP
SAP
Name the new activity “Service” and assign purchasing group 001.
Values
Overall limit No limit
Select
Expected value
EUR 10000
Field Name
Values
Service number
E-1301
Quantity
15
Only
Internal
You can now enter the planned services in the Services section. Refer to the service master and use the following data:
Check whether a price is entered for each service unit. Exit service specifications processing. Check the status of the activity. If necessary, release the activity (so that you can post the service entry at a later stage). Continued on next page
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Partner
Use
Enter values for the limits of unplanned services. Use the following data: Field Name
Use
Partner
In addition to the internal and external services already planned, you also require various services to carry out your turbine project. You plan these services with the help of an appropriate service activity. Purchasing Department functions are once again used for procurement of services.
Internal
Only
Business Example
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Save your project. What is the purchase requisition number? ___________ Now exit the Project Builder. 2.
Order the service for your project from vendor 1000. The purchasing group responsible is group 001.
Values
Purchase requisition (on the far right of the table)
The purchase requisition for the service activity
Requisition item
10
You can of course still change the order data. To do so, you need to process the Services section for the item. Save the purchase order. What is the purchase order number? _______________ 3.
Enter the services for the service activity purchase order. Now accept the activity.
SAP
SAP
Create an entry sheet for your purchase order.
Values
Short text
Group ##, sheet 1
External number
##
Reduce the service entered by 5 service units and save the service entry. Until now, you have only entered services, but not accepted them. The actual data for the services provided is only updated in the service activity on acceptance. Now accept the services. Save the changed data. Always keep an eye on the status bar.
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Internal
You can now enter services manually. This can be a time-consuming process however. You can also copy the services from the purchase order service specifications and enter only a part of the services.
Partner
Use
Enter the following data in the detail screen that appears: Field Name
Use
Partner
Field Name
Internal
Only
Enter the following data for the purchase order:
PLM220
Lesson: Service
Solution 10: Services Task: In this section of the exercises you will plan a service activity, then enter and accept services. 1.
Create a service activity for the WBS element T-100##.5 Assembly.
Internal
Only
Name the new activity “Service” and assign purchasing group 001.
Field Name
Values
Overall limit No limit
Select
Expected value
EUR 10000
Field Name
Values
Service number
E-1301
Quantity
15
SAP
SAP
You can now enter the planned services in the Services section. Refer to the service master and use the following data:
Use
Exit service specifications processing.
Internal
Check the status of the activity. If necessary, release the activity (so that you can post the service entry at a later stage). Save your project.
Only
What is the purchase requisition number? ___________
Continued on next page
© 2005 SAP AG. All rights reserved.
Partner
Check whether a price is entered for each service unit.
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Use
Partner
Enter values for the limits of unplanned services. Use the following data:
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Now exit the Project Builder. a)
SAP Menu → Logistics → Project System → Project → Project Builder (Double-click to select Project Builder) “Drag and drop” your project from the worklist to the structure tree. In the templates area, expand the Individual objects section and then the Activity section.
Only
b)
Enter the appropriate values in the Text and Purchasing group fields. Select Enter to confirm the entries.
c)
You can now enter the planned services in the Services section. In doing this, refer to the service master and enter the specified data. Confirm your entries.
SAP
SAP
If no price is entered, enter the value 250 in the Gross price field. Exit service specifications processing. Choose Back.
Use
The detail screen appears for the service activity. Check the status of the activity. If necessary, release the activity (so that you can post the service entry at a later stage). Choose Save. Acknowledge the scheduling warnings.
e)
Once again, call up your project in the Project Builder to determine the purchase requisition number. This number can be found on the service activity detail screen. Exit the Project Builder.
2.
Order the service for your project from vendor 1000. The purchasing group responsible is group 001. Enter the following data for the purchase order: Continued on next page
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Internal
Choose Edit → Status → Release.
Partner
d)
Use
Partner
The new activity is created and the system calls up the service specifications for the service activity.
Internal
Drag and drop the Service object to the top WBS element T-100##.5 Assembly in the tree structure.
PLM220
Lesson: Service
Field Name
Values
Purchase requisition (on the far right of the table)
The purchase requisition for the service activity
Requisition item
10
You can of course still change the order data. To do so, you need to process the Services section for the item. Save the purchase order.
Only
a)
SAP Menu → Logistics → Materials Management → Purchasing → Purchase Order → Create → Vendor/Supplying Plant Known (Double-click to choose transaction) If necessary, enter purchasing organization 1000, purchasing group 001 and company code 1000 on the Org. data tab. Enter the data indicated for the purchase order. Confirm your entries by clicking the Enter icon.
SAP
SAP
Save the purchase order. Choose Save. b)
The purchase order number appears in the status bar.
Use
Enter the services for the service activity purchase order. Now accept the activity.
Internal
Create an entry sheet for your purchase order. Enter the following data in the detail screen that appears: Values
Short text
Group ##, sheet 1
External number
##
Only
Field Name
You can now enter services manually. This can be a time-consuming process however. You can also copy the services from the purchase order service specifications and enter only a part of the services. Reduce the service entered by 5 service units and save the service entry. Continued on next page
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Partner
Choose Back. 3.
Use
Partner
In the Vendor field enter the value 1000 and confirm by choosing Enter.
Internal
What is the purchase order number? _______________
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Until now, you have only entered services, but not accepted them. The actual data for the services provided is only updated in the service activity on acceptance. Now accept the services. Save the changed data. Always keep an eye on the status bar. a)
SAP Menu → Logistics → Materials Management → Purchasing → Purchase Order → Follow-On Functions → Service Entry Sheet → Maintain (Double-click to choose transaction).
Only
Internal
Create an entry sheet for your purchase order. Choose Other Purchase Order. Enter your purchase order number and select Continue. b)
Enter the data indicated in the service entry sheet header. Choose Service Selection. Enter your purchase order and select Continue.
SAP
To copy it, click the Adopt services icon. Reduce the service entered by 5 service units and save the service entry.
Use
c)
Partner
Choose Save. Now accept the services. To do this, choose Display/Change.
Internal
Then choose Accept. Save the changed data. Always keep an eye on the status bar.
© 2005 SAP AG. All rights reserved.
Only
Choose Save.
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SAP
An overview of the service specifications for the purchase order appears. Select a line and copy it to the service specifications screen.
Use
Partner
Click the Create entry sheet icon.
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PLM220
Lesson: Service
Lesson Summary You should now be able to: • Create service operations • Enter and accept services
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Only
Internal
SAP
SAP Only
Internal
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Unit Summary
PLM220
Unit Summary
Only
Use
Partner
Internal
You should now be able to: • Create external processing activities • Enter purchase orders in Purchasing • Post goods receipts • Discuss the basics of using standard workflows in the project system • Create service operations • Enter and accept services
SAP
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Test Your Knowledge
Test Your Knowledge 1.
The system always generates a purchase order automatically when releasing an externally-processed activity. Determine whether this statement is true or false.
2.
True False
For the combination of plant and network type, you can specify in Customizing whether a workflow is to be generated for purchase-order relevant changes in a network plan or not. □ □
3.
True False
When using service operations in networks, you can enter goods receipts both for planned and for unplanned services.
Use
Partner
Determine whether this statement is true or false.
Internal
Only
□ □
Determine whether this statement is true or false.
SAP
SAP
□ □
True False
Only
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Test Your Knowledge
PLM220
Answers 1.
The system always generates a purchase order automatically when releasing an externally-processed activity.
Partner
Answer: True
SAP
SAP
For the combination of plant and network type, you can specify in Customizing whether a workflow is to be generated for purchase-order relevant changes in a network plan or not.
Use
2.
This statement is incorrect on not just one but two counts. Firstly, the system initially creates one purchase requisition only based on the data for the externally-processed activities. A purchase order is not created until later - typically by the Purchasing Department. Secondly, the system can generate a purchase requisition on release. Depending on settings, this may occur either automatically in “Created” status or else manually - in which case the person responsible for the network decides at what point the purchase requisition is to be generated.
Internal
Only
Answer: False
When using service operations in networks, you can enter goods receipts both for planned and for unplanned services.
Use
Answer: False Instead of a good receipt, service entry takes place for service activities followed by service acceptance. Both planned and unplanned activities can be taken into account however.
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3.
Partner
In the parameters for the network type, you specify whether a workflow is to be generated in the case of purchase-order relevant changes or not using the Workflow Purchase Order Change indicator. The parameters for the network type are again defined depending on the combination of plant and network type. A further requirement for generating this workflow is that the corresponding event-type linkage has been activated in general Workflow Customizing.
Unit 5 Unit Overview
Partner SAP
After completing this unit, you will be able to:
Use
Unit Contents Lesson: Assigning Material Components to Activities ......................... 198 Exercise 11: Material Assignment ............................................ 209 Lesson: Processes of Material Procurement.................................... 226 Exercise 12: In-House Production Process ................................. 239 Lesson: Requirements Grouping ................................................. 253 Lesson: Assemblies, Availability Check and Delivery from Projects ......... 258 Exercise 13: Delivery from Projects.......................................... 267
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Internal
Assign material to activities Carry out the BOM transfer Process purchase requirement and purchase orders for material Carry out requirements planning for projects Discuss aspects of requirements grouping of material components Explain the function of assemblies, the availability check and the "delivery from project".
Partner
• • • • • •
SAP
Unit Objectives
Use
In this unit you learn about the various options for assigning material components to network activities and thus planning the procurement and consumption of materials. The unit then deals with the different procurement types for materials and the related processes in Purchasing and production as part of the execution phase of projects. You also learn about the various options for requirements grouping of materials and the corresponding prerequisites. To finish the materials unit, it also covers the topics of materials availability checking and delivery of materials from a project.
Internal
Only
Materials
Unit 5: Materials
PLM220
Lesson: Assigning Material Components to Activities Lesson Overview
Internal
Only
The first step in the context of detailed material requirements planning for projects is to assign material components to activities. This lesson teaches you how material components are assigned to activities. This particularly deals with the bill of material. Furthermore, this lesson provides an overview of the different types of procurement that are available for procuring material in the implementation phase of projects.
Lesson Objectives After completing this lesson, you will be able to: Assign material to activities Carry out the BOM transfer
Business Example
SAP
SAP
The turbine you are manufacturing in your project is made up of a variety of components, which in turn consist of further components. Plan the procurement and the later consumption of the required material components in your project.
Use
Partner
• •
Only
Internal
Use
Partner
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Lesson: Assigning Material Components to Activities
Integration with Other Applications
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Only
Internal
Projects are linked via materials to Sales and Distribution, Materials Management (Purchasing and Inventory Management), and to Production Planning and Control.
SAP
SAP
Figure 78: Material in the Project
Only
Internal
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Unit 5: Materials
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Use
Partner
Only
Internal
Figure 79: Integration with MM and PP:
SAP Use
Only
Internal
Non-stock items are entered if materials are to be procured directly for the network (that is not using MRP). Purchase requisitions are created for non-stock items. These requisitions are passed directly to Purchasing.
Partner
Stock items are entered for materials that are kept in stock (made to stock inventory or sales order stock). Reservations are generated for stock items.
SAP
To plan the material requirements for a particular project, you can assign materials to activities. The system differentiates between stock items (item category L) and non-stock items (item category N).
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Lesson: Assigning Material Components to Activities
Procurement Types
Partner
The simplest scenario involves assigning components directly to the network or directly to the activity in an overview screen. Every item in the overview contains a detail screen, which provides details on procurement.
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SAP
Only
Internal
Figure 80: Material Assignment for the Activity
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Partner Only
Internal
SAP
As of Release 4.6, the item detail screen includes the Procurement Parameters tab that contains information on the item category, the characteristics of the material, and the account assignment of the component.
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Unit 5: Materials
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SAP Use
Partner Only
Internal
SAP
The way in which components are procured depends on a variety of settings. The item category of the component assignment is an important indicator. You have several options. If you do not want to include the components in Inventory Management but want to use them immediately in the network, choose item category Non-stock item (N). If you do, however, want to post the components to a warehouse (in other words increase stock) and use the components in the network at a later stage, choose item category Stock item (L). Variable-size items are also available, for example.
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Internal
Figure 81: Selecting the Procurement Type (1)
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Lesson: Assigning Material Components to Activities
Use
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Only
Internal
Figure 82: Selecting the Procurement Type (2)
SAP Use
The material is purchased or manufactured internally (or both), Individual or collective requirements (or both) are possible for the material The material can be procured in advance.
The control data of the project definition determines whether stocks can be built up for your project.
You can define a setting within the BOM to specify that the components are procured independently of the material master settings.
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Internal
The account assignment category of the sales order determines whether sales order or project stocks can be built up.
Partner
• • •
SAP
The way in which components are procured depends on both the item category and the attributes of the material. The material master stores information on whether:
PLM220
Internal
Figure 83: Procurement Indicator
In the network profile, you can propose a procurement indicator that is defaulted in the component assignment.
SAP
SAP
The procurement indicator helps you to assign components to the activity. It contains default values for determining the stock and the procurement type. You can prevent additional dialog boxes appearing during the material assignment by selecting a procurement indicator.
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Unit 5: Materials
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Lesson: Assigning Material Components to Activities
BOM Transfer
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Partner
Only
Internal
SAP
Only
Internal
You can assign WBS BOMs to projects using the BOM Transfer transaction. To do so, you must choose the corresponding selection parameters.
Partner
Use
Project bills of material are BOMs that are valid for a particular WBS element. You can create a WBS BOM by copying a material BOM or other WBS BOMs. You create and edit WBS BOMs in the Master Data for the Production component.
SAP
Figure 84: WBS BOM and Project Routing
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Internal
Figure 85: BOM Transfer
SAP Use
Procedure:
• •
Specify which field in the BOM and network activity is to be used as a reference point. These fields must have the same structure in both objects (example: CHAR, eight digits). As of Release 4.6, both the BOM and network contain a field called Reference Point. You can define possible entries for this Reference Point field in Customizing. Define reference points in the BOM components and the network activities. Start the BOM PS interface (after changing the BOM) In this process BOM components are assigned to activities. If the Reservation/purchase req. indicator is activated, then purchase requisitions and reservations are created for the assigned components.
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•
Partner
The assignments themselves are project-specific, but can be made simultaneously for a large number of networks in the project. You can assign individual components, individual BOM assemblies, or a multi-level BOM. You can assign components manually without reference points.
SAP
The logical link between a BOM component and a network activity, called the “reference point”, is essential for ensuring the correct automatic assignment of a material component.
PLM220
Lesson: Assigning Material Components to Activities
Use
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Only
Internal
Figure 86: Selection Parameters of the BOM Transfer
SAP
SAP
Most of the selection parameter settings for the BOM transfer can already be preassigned in the BOM transfer profile in Customizing. The priorities for the stock segments and the selection date for all logs, however, cannot be preassigned.
Only
Internal
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Partner
Figure 87: Customizing the Reference Points
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Unit 5: Materials
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As of Release 4.6, you can preassign the name and description of reference points in Customizing. This allows you to look for reference points using the matchcode search. You can no longer enter reference points that do not actually exist. As of Release 4.6, there are special table fields for reference points in the network and the BOM. As in earlier releases, you can, however, still determine which table fields are to be used as reference points. You can define this setting in Customizing rather than in the BOM Transfer transaction used in earlier releases.
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Lesson: Assigning Material Components to Activities
Exercise 11: Material Assignment Exercise Objectives After completing this exercise, you will be able to: • Manually assign material components to network activities • Use the BOM transfer
Only
Task 1:
Assign component E-1517 to activity 3100 Material procurement plant components as a non-stock item. Use the following data for the assignment:
SAP
SAP
Call up the Project Builder and assign two components to activity 3100 Material Procurement plant components for your project T-100##.
Use
1.
Use
Partner
Various material components are required for the final assembly of the turbine system. You create a WBS BOM with all components that are required for your specific project. You assign the items of the BOM to activities of your project and plan their procurement.
Internal
Business Example
Values
Material
E-1517
Requirements quantity
1
Item category
N
Only
Field Name
Partner
Internal
Assign the material in the component overview.
Now create a purchase requisition for the network. Display the detail screen of the component. Check the account assignment category for the component. Which account assignment category has been entered for the quantity/value flow? ___ When will the purchase requisition be generated? __________ Continued on next page
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Unit 5: Materials
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On which date will the component be procured? __________ 2.
Assign another material component to the same activity. Assign material E-1203A as a stock item. First return to the component overview for the activity.
Values
Material
E-1203A
Requirements quantity
1
Procurement indicator
Delete field contents
Item category
L
Create a reservation for the WBS element. Check the account assignment category for the component. Which account assignment category has been entered for the quantity/value flow? ___
SAP
SAP
Can the material be purchased? ______ Save the changed data. Purchase requisitions and reservations were generated the last time data was saved. Display the components of your project in the extended individual components overview. Make sure that the PS info profile YIDES_130000 is selected for the report. Change the field selection for the report. Display the following fields in the report: Field Name Material Material text Purchase requisition Requisition item Requirements date Continued on next page
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Internal
Call up the report for your project.
Partner
Use
3.
Use
Partner
Field Name
Internal
Only
In the second item, enter the material with the following data:
PLM220
Lesson: Assigning Material Components to Activities
Field Name Requirements quantity Quantity withdrawn Account assignment category Special stock
4.
Internal
Only
Exit the report without saving the overview. Display the component overview in the project planning board. Display the component overview for all objects of your project.
Component E-1517
7 days earlier
Component E-1203A
At the start of the activity
Use
Partner
Change the procurement dates. Use the following data:
Save your changes.
SAP
1.
Create a single-level WBS BOM for the top WBS element of your project. Use the material BOM T-20000 as the template.
Field Name
Values
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3 (universal)
Only
Internal
Use the following data on the initial screen:
Use the following data when copying the BOM:
Continued on next page
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© 2005 SAP AG. All rights reserved.
Partner
Use
If you want to assign several components, assigning materials manually can be quite time consuming. As an alternative, you can assign bills of material (BOMs). Now create your own BOM and assign it to the project.
SAP
Task 2:
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Unit 5: Materials
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Field name
Values
Material
T-20000
Plant
1300
BOM usage
3
Only
Now save the WBS BOM.
Partner
2.
Use the BOM transfer to assign the components of your WBS BOM to your project activities.
Values
Project definition
T-100##
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3
SAP
Field name
Use
SAP
Use the following data on the initial screen:
Partner
Use
Check the BOM transfer selection parameters.
Values
WBS BOM
Select
Multi-level
Select
Plant stock
2
Project stock
1
Only
Internal
Use the following parameters: Field name
Call up the BOM transfer. First the results list appears, in which you see all the components that the system can assign automatically. Save the assignments. Continued on next page
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© 2005 SAP AG. All rights reserved.
Internal
An overview of the material BOM appears. Choose all components except for material P-100 and copy the items to the WBS BOM.
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Lesson: Assigning Material Components to Activities
If necessary, confirm the scheduling warnings. 3.
BOMs are often changed during the course of a project. Expand your WBS BOM to include material P-100 and double the requirement quantity for component T-20100.
Partner
Field name
Values
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3 (universal)
Internal
Only
Use the following data to identify your BOM:
Values
Item category
L
Component
P -100
Quantity
1
Use
Save your entries.
Internal
4.
Update the component assignment for your project. Use the BOM transfer again. Enter the following data on the initial screen: Values
Project definition
T-100##
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3
Only
Field name
Continued on next page
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Partner
Store another reference point for the components so that they can be assigned automatically with the BOM transfer. Enter the reference point 1310 Procurement plant components.
SAP
Field Name
Use
SAP
Enter material P-100 as an additional component with the following data:
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Unit 5: Materials
PLM220
Check the selection parameters of the BOM transfer again.
Field Name
Values
WBS BOM
Select
All items
Select
Multi level
Select
Plant stock
2
Project stock
1
Call up the BOM transfer. Save the change.
SAP
The results list appears. The symbols in the first column indicate whether the component is being created, deleted, changed, or reallocated.
Partner
Save your changes.
Only
Internal
Use
SAP
The overview of components that cannot be assigned automatically appears. The components T-20200, T-20610, T-20620 and T-20630 should be listed here. Do not assign any components manually, rather go to the results list.
Use
Partner
Hint: If you always call up the BOM transfer with the same parameters, you should create a selection profile that contains these settings.
Internal
Only
Use the following parameters:
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Lesson: Assigning Material Components to Activities
Solution 11: Material Assignment Task 1: 1.
Call up the Project Builder and assign two components to activity 3100 Material Procurement plant components for your project T-100##.
Only
Internal
Assign component E-1517 to activity 3100 Material procurement plant components as a non-stock item. Assign the material in the component overview.
Field Name
Values
Material
E-1517
Requirements quantity
1
Item category
N
Use
Partner
Use the following data for the assignment:
SAP
SAP
Now create a purchase requisition for the network. Display the detail screen of the component. Check the account assignment category for the component.
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Only
Internal
When will the purchase requisition be generated? __________
Partner
Which account assignment category has been entered for the quantity/value flow? ___
Continued on next page
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Unit 5: Materials
PLM220
On which date will the component be procured? __________ a)
SAP Menu → Logistics → Project System → Project → Project Builder (Double-click to select Project Builder). “Drag and drop” your project from the worklist to the structure tree. Expand the project definition and the WBS elements Turbine and Purchasing to call up the detail screen of the activity. Choose Component Overview. Use the specified data for the assignment. Confirm your entries by clicking the Enter pushbutton.
Partner
c)
A dialog box might appear in which you can select the procurement type. Set the Purchase requisition for network indicator.
Internal
Only
b)
Confirm your data entries by clicking the Continue pushbutton. Display the detail screen of the component. Select the component in the overview and click the General pushbutton to call up the detail screen.
SAP
The tab page shows the account assignment type and the indicator Res./purch.req..
Use
2.
Assign another material component to the same activity. Assign material E-1203A as a stock item.
Internal
First return to the component overview for the activity. In the second item, enter the material with the following data:
Only
Field Name
Values
Material
E-1203A
Requirements quantity
1
Procurement indicator
Delete field contents
Item category
L
Create a reservation for the WBS element. Continued on next page
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© 2005 SAP AG. All rights reserved.
Partner
You can see the requirement date on the General Data tab page.
SAP
Go to the Procurement Parameters tab page.
Use
d)
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PLM220
Lesson: Assigning Material Components to Activities
Check the account assignment category for the component. Which account assignment category has been entered for the quantity/value flow? ___ Can the material be purchased? ______ Save the changed data. a)
Position the cursor on activity 3100 in the tree structure.
Only
In the second item, enter the material with the specified data. Confirm your entries by clicking the Enter pushbutton. Select the Reserv. WBS element indicator. Confirm your data entries by clicking the Continue pushbutton. b)
Display the detail screen of the component.
SAP
Check the account assignment category for the component. To so so, go to the Procurement Parameters tab page.
Use
Save the changed data. Choose Save. Purchase requisitions and reservations were generated the last time data was saved. Display the components of your project in the extended individual components overview. Make sure that the PS info profile YIDES_130000 is selected for the report. Call up the report for your project. Change the field selection for the report. Display the following fields in the report:
Continued on next page
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Internal
3.
Partner
In the Material Master section, also look at the Procurement field.
SAP
Select the component in the overview and click the General pushbutton to call up the detail screen.
Use
Partner
The dialog box appears in which you can select the procurement type.
Internal
Click the Component overview pushbutton in the activity detail screen.
Unit 5: Materials
PLM220
Field Name Material Material text Purchase requisition Requisition item Requirements date
Only
Internal
Requirements quantity Quantity withdrawn Account assignment category
Exit the report without saving the overview. a)
SAP Menu → Logistics → Project System → Information System → Structures → Enhanced Individual Overviews → Components (double-click to choose).
SAP
Enter the project definition T-100## in the Project field.
SAP
Click the PS Info profile pushbutton and assign the appropriate profile. Confirm with Continue.
Use
Partner
Special stock
b)
Change the field selection for the report. In the "menu, choose View→ Choose fields… and display the following fields in the report:
Internal
Confirm your data entries by clicking the Continue pushbutton. Exit the report without saving the overview. Click the Back pushbutton and exit the dialog box without saving.
Only
4.
Display the component overview in the project planning board. Display the component overview for all objects of your project. Change the procurement dates. Use the following data: Component E-1517
7 days earlier
Component E-1203A
At the start of the activity
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Use
Choose Execute.
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Lesson: Assigning Material Components to Activities
Save your changes. a)
Display the component overview in the project planning board. SAP Menu → Logistics → Project System → Project → Project Planning Board → Change Project (Double-click to select transaction) Enter your project in the Project definition field, select With activities, use project planning board profile 1001 Elevators/Turbines and click the Open Project icon.
Only
b)
Choose Select all to select all objects.
c)
The procurement dates of the components are displayed in the graphic. You can call up the detail screen by double-clicking the description of the component.
SAP
Choose Save.
In the detail screen for E-1203A, set the indicator Algn.Start date.Comp.
SAP
Choose Back to confirm your entries.
Use
For E-1517, enter the value 7- in the Offset field and the time unit Day in the next field.
Use
Partner
Choose Component Overview.
Internal
Optimize the project display by clicking the Zoom in on graphic and Adapt graphic area icons.
Choose Back to confirm your entries.
1.
Create a single-level WBS BOM for the top WBS element of your project. Use the material BOM T-20000 as the template. Use the following data on the initial screen:
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Internal
If you want to assign several components, assigning materials manually can be quite time consuming. As an alternative, you can assign bills of material (BOMs). Now create your own BOM and assign it to the project.
Partner
Task 2:
Unit 5: Materials
PLM220
Field Name
Values
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3 (universal)
Values
Material
T-20000
Plant
1300
BOM usage
3
An overview of the material BOM appears. Choose all components except for material P-100 and copy the items to the WBS BOM.
SAP
a)
SAP Menu → Logistics → Production → Master Data → Bills of Material → Bill of Material → WBS BOM → Single Level → Create (Choose transaction by double-clicking t)
Use
Partner
Use the data indicated in the initial screen. Use the material BOM T-20000 as a template. Choose Copy Material BOM. Confirm your data entries by clicking the Continue pushbutton. An overview of the material BOM appears. Choose all components except for material P-100 and copy the items to the WBS BOM. Select the components to do so. The choose Copy. Choose Save. 2.
Use the BOM transfer to assign the components of your WBS BOM to your project activities. Continued on next page
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Internal
Use the specified data when copying the BOM. b)
SAP
Now save the WBS BOM.
Use
Partner
Field name
Internal
Only
Use the following data when copying the BOM:
PLM220
Lesson: Assigning Material Components to Activities
Field name
Values
Project definition
T-100##
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3
Internal
Only
Use the following data on the initial screen:
Check the BOM transfer selection parameters.
SAP
Values
WBS BOM
Select
Multi-level
Select
Plant stock
2
Project stock
1
SAP
Field name
Use
Partner
Use the following parameters:
Call up the BOM transfer.
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Only
Internal
Save the assignments.
Partner
First the results list appears, in which you see all the components that the system can assign automatically.
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If necessary, confirm the scheduling warnings. a)
SAP Menu → Logistics → Project System → Material → Planning → Bill of Material Transfer (Double-click to select transaction). Use the data indicated in the initial screen.
b)
Check the BOM transfer selection parameters. Choose Selection Parameters.
Only
Confirm your entries by clicking the appropriate pushbutton. c)
Call up the BOM transfer.
Partner
To do this, choose Execute. First the results list appears, in which you see all the components that the system can assign automatically.
Use
Choose Save. If necessary, confirm the scheduling warnings.
SAP
BOMs are often changed during the course of a project. Expand your WBS BOM to include material P-100 and double the requirement quantity for component T-20100.
Field name
Values
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3 (universal)
Enter material P-100 as an additional component with the following data: Field Name
Values
Item category
L
Component
P -100
Quantity
1 Continued on next page
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Internal
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Use
Use the following data to identify your BOM:
SAP
3.
Internal
Use the indicated parameters.
PLM220
Lesson: Assigning Material Components to Activities
Store another reference point for the components so that they can be assigned automatically with the BOM transfer. Enter the reference point 1310 Procurement plant components. Save your entries. a)
SAP Menu → Logistics → Production → Bills of Material → Bill of Material → WBS BOM → Single Level → Change (Choose transaction by double-clicking it)
Only
Choose Item. b)
Double the requirement quantity for material T-20100 Turbine casing. Confirm your entries by clicking the Enter pushbutton. Double-click the item number. Enter the value 1310 in the Reference point field in the General Data section of the Basic Data tab.
SAP
4.
Update the component assignment for your project. Use the BOM transfer again.
Internal
Values
Project definition
T-100##
WBS element
T-100##
Material
T-20000
Plant
1300
BOM usage
3
Only
Field name
Partner
Use
Enter the following data on the initial screen:
Check the selection parameters of the BOM transfer again. Use the following parameters:
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SAP
Choose Save.
Use
Partner
Enter material P-100 as an additional component with the specified data.
Internal
Use the data indicated in the initial screen.
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Unit 5: Materials
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Values
WBS BOM
Select
All items
Select
Multi level
Select
Plant stock
2
Project stock
1
Hint: If you always call up the BOM transfer with the same parameters, you should create a selection profile that contains these settings.
Save the change. The overview of components that cannot be assigned automatically appears. The components T-20200, T-20610, T-20620 and T-20630 should be listed here. Do not assign any components manually, rather go to the results list.
SAP
Save your changes. SAP Menu → Logistics → Project System → Material → Planning → Bill of Material Transfer (double-click to select the transaction) Use the data indicated in the initial screen. b)
Choose Selection Parameters. Confirm your entries by clicking the appropriate pushbutton.
c)
Choose Execute. A dialog box appears as a result of the quantity change in the BOM. Choose Confirm. The overview of components that cannot be assigned automatically appears. The components T-20200, T-20610, T-20620 and T-20630 should be listed here. Do not assign any components manually, rather go to the results list. To do this, choose Results. Choose Save.
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Internal
Use the indicated parameters.
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Use
a)
SAP
The results list appears. The symbols in the first column indicate whether the component is being created, deleted, changed, or reallocated.
Use
Partner
Call up the BOM transfer.
Internal
Only
Field Name
PLM220
Lesson: Assigning Material Components to Activities
Lesson Summary You should now be able to: • Assign material to activities • Carry out the BOM transfer
Use
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Internal
SAP
SAP Only
Internal
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Lesson: Processes of Material Procurement Lesson Overview This lesson introduces you to the different processes for project-oriented material procurement. These include the direct procurement of material via purchasing as well the procurement of assemblies via material requirements planning and production.
Only
Internal
Lesson Objectives After completing this lesson, you will be able to:
Partner
• •
Process purchase requirement and purchase orders for material Carry out requirements planning for projects
After you have planned the material for your turbine project, you now procure the required material components. In doing this, use the integration into purchasing and the MRP of your enterprise.
Use
Direct Procurement
SAP
SAP
Business Example
Only
Internal
Use
Partner
Figure 88: Direct Procurement, Non-Stock Items
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Lesson: Processes of Material Procurement
Non-stock item (N): The item category non-stock item is used for components that are not procured by way of warehouse stock, project stock, or sales order stock, but are procured directly by the network activity. Purchase requisitions are created for these components. These requisitions are passed directly to Purchasing. When the goods are received, they are not placed into stock, but posted to the activity.
Only
Use
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Internal
Non-stock items cannot be managed as project stock or sales order stock.
Internal
The purchase requisition number is displayed on this tab page. You can call up the purchase requisition directly from here. If a purchase order is already available, its number will be displayed on the Procurement Parameters tab page. You can also call up the purchase order from here.
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Only
If you choose direct procurement with item category N, you can choose between two procurement types: Either purchase requisition for the network or third-party requisition for the network. The procurement type is displayed on the Purchasing Data tab page on the detail screen for the assigned component. You can change the procurement type at a later stage.
Partner
Use
SAP
SAP
Figure 89: Assigning Non-Stock Items
Unit 5: Materials
PLM220
SAP Use
Only
Internal
Partner
In the Purchase Orders for the Project report, you can check and change all purchase orders for your project.
SAP
As long as you have activated the requirements within your network (for the entire network, the individual activity, or the individual component), a purchase requisition is generated when you save data. You can analyze all purchase requisitions of your project in the information system. In the Purchase Requisitions for the Project report, you can analyze the purchase requisition, assign vendors, and create purchase orders for the purchase requisition.
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Internal
Figure 90: Purchasing Process
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Lesson: Processes of Material Procurement
Procurement via Material Requirements Planning
Use
Partner
Only
Internal
SAP
The item category “L” (stock item) is used for components kept in stock. When you save, the system creates a reservation for the required material.
Use Internal
Once quantities and dates have been planned in requirements planning, these planned procurement elements are converted into "exact" procurement elements: for production, this is the production order and, for external procurement, the purchase order.
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Independent requirements (requirements for finished products, saleable assemblies, trading goods and spare parts) trigger requirements planning. In order to cover the requirements, order quantities and dates have to be determined, and the corresponding procurement elements scheduled. The procurement element for requirements planning is a planned order, or for external procurement a purchase requisition. Dependent requirements are determined by exploding the bill of material for materials produced in-house to determine the quantity of components required to manufacture a finished product or assembly. Planned orders are created at each BOM level to cover requirements when a material shortage occurs.
Partner
The main function of material requirements planning is to ensure material availability (in other words, to procure the required quantities on time - both in-house and for sales). This includes monitoring stocks and, above all, creating procurement proposals for purchasing and production.
SAP
Figure 91: Procurement Using Requirements Planning, Stock Item
PLM220
Internal
Figure 92: Assigning Stock Items
SAP Use
Only
Internal
Partner
The reservation either takes effect a) immediately, b) after release, or c) never. Case c) is possible as of release 4.6. This enables you to release the activity but leave the reservation inactive for planning. You can make the reservation active for planning at a later stage.
SAP
In the detail screen of component assignment for stock items, you can select the General data tab page to change the requirements date, check the withdrawal and confirmed quantity, and check the reservation number. On the Procurement Parameters tab page, you can determine when the reservation will take effect for planning.
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Unit 5: Materials
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Lesson: Processes of Material Procurement
Use
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Only
Internal
Figure 93: Stock Item with BOM
SAP Use
Partner Only
Internal
SAP
In the example process displayed, material T-20600 produced in-house is assigned to activity 10 in a project with valuated sales order or project stock. To procure dependent requirements for the material, a requirements planning run is performed. The dependent components are then purchased and consumed by the production order. The production order is processed and material T-20600 posted to stock. The process ends with T-20600 being issued from the project stock and the network activities being confirmed.
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Internal
Figure 94: Material: Stock/Requirements List
The current stock/requirements list shows the current stock/requirements situation of a material. This evaluation is contained in project systems under Project System Material Planning and the Information Systems Material.
SAP Use
Only
Internal
As of Release 4.6A, the current stock/requirements list can be called up via individual access for a material number, but also evaluated via collective access according to product group, class, MRP controller, vendor, or production line.
Partner
From this list, you can display and change the individual objects that generate and cover requirements, you can display the associated master data, and convert planned orders to production orders or purchase orders, for example.
SAP
The various MRP elements are re-read and displayed when the list is compiled. This means that the stock/requirements list always displays the current availability of the material. Changes that are made after the planning date are displayed directly, in other words the list is dynamic. Stock/requirements lists are not stored permanently in the system but are volatile and are only stored in the working memory.
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Lesson: Processes of Material Procurement
Use
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Only
Internal
Figure 95: MRP Run for Project
SAP Use
Only
Internal
Partner
In the example above, material T-20600 was assigned to the project. The MRP run generates a planned order for the reservation. Since T-20600 has a BOM with three components, the MRP run generates reservations for the corresponding dependent requirements and generates three further planned orders or purchase requisitions.
SAP
The MRP run for the project differs from the standard planning run. When the MRP run is carried out for the project, all components for the project are selected (as long as you select them via the project definition and not via subhierarchies). The MRP run generates the dependent requirements of components with a BOM and generates a procurement element for these dependent requirements.
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Only
Internal
Figure 96: Material for the Production Order
SAP Use
Only
Internal
The project stocks T-20610, T20620, and T-20630 are consumed by the production order at the price calculated in valuation. The respective actual costs are debited from the production order.
Partner
The planned order for T-20600 is converted into a production order. The planned costs for materials are only displayed for valuated project stock and for collective stock.
SAP
Goods are received for the purchase orders for components T-20610, T-20620, and T-20630. The goods receipt increases the project stock of the materials. Commitments according to the order value are reduced by the goods receipt and stocks are formed according to the standard costs (for standard price control) or the order value (for moving price control).
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Lesson: Processes of Material Procurement
Use
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Only
Internal
Figure 97: Editing the Production Order
SAP Use
The actual network activity costs are aggregated and displayed for the higher-level WBS elements.
This reduces the project stock (crediting the WBS element). The actual costs are debited from the network.
Partner
A goods issue is posted for the network for assembly T-20600.
Internal
This increases the stock value for material T-20600 in project stock by the value of the material project stock segment.
SAP
The final confirmation is entered for the production order and material T-20600 is delivered to the project stock.
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Third-Party Purchase Orders
Use
Partner
Only
Internal
SAP
Third-party purchase orders are documents where the purchased material is delivered directly from the vendor to the customer.
Use
• • •
236
from central address management from customer master data from vendor master data
© 2005 SAP AG. All rights reserved.
Only
Internal
You can use addresses from:
Partner
When assigning material components to network activities with the indicator Third party order, the system will ask you to maintain the address of the customer to which the vendor is to ship the goods.
SAP
Figure 98: Third-Party Purchase Orders
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PLM220
Lesson: Processes of Material Procurement
Advance Procurement
Use
Partner
Only
Internal
SAP Use
Only
Internal
You can only use advance (preliminary) procurement if you are working with sales order or project stock. This means that you must use item category “L” when you assign your components to ensure that stock can be managed. In order to calculate the requirements for procurement with those of consumption, the components must be managed internally in sales order or project stock.
Partner
In engineering projects, it is common for critical components with long and unreliable delivery times to be purchased at an early stage in the project, well before the project activities, where these components will be consumed, are specified. Advance procurement is used to this end.
SAP
Figure 99: Advance Procurement
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The following section distinguishes between two scenarios: Planned independent requirements and preliminary purchase requisition. •
Only
Use
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Internal
•
Scenario 1: Assemblies that need to be produced well in advance of consumption can be allocated as stock-items (“L”), with the indicator planned independent requirement set for the procurement activity. The MRP run then generates a planned order which triggers a production process. The production order will be delivered to stock where it will be consumed later by a second allocation to the consuming assembly activity. Scenario 2: Assemblies that need to be ordered well in advance of consumption can be allocated as stock-items (“L”), with the indicator preliminary purchase requisition set for the procurement activity. The system then generates a preliminary purchase requisition, which triggers a purchasing process. The goods receipt for the component builds up stock. You can allocate the component later to the consuming activity (“assembly”) thus reserving and consuming the stock.
SAP
SAP Only
Internal
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Lesson: Processes of Material Procurement
Exercise 12: In-House Production Process Exercise Objectives After completing this exercise, you will be able to: • Procure material using requirements planning • Explain procurement processes in purchasing and production
Only
Task: In the next exercise, you will procure material for your project and use it in the network. Take component T-20600 that you assigned previously and trace all steps of its procurement and use in the system. First display the stock/requirements list for material T-20600.
SAP
SAP
1.
Field Name
Values
Material
T-20600
Plant
1300
Perform a planning run for your project to generate procurement elements. The best way of doing this is to open a second session so that you can always process the stock/requirements list in one session. Use the settings indicated in the initial screen.
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Internal
Until now, only one requirement has been generated. You need, however, one more procurement element.
Partner
Use
Use the following data on the initial screen:
2.
Use
Partner
You procure material components that you require for assembling the turbine system. For this, you use the integration of the project system into purchasing as well as into production.
Internal
Business Example
Unit 5: Materials
PLM220
Field Name
Values
Project definition
T-100##
Create purchase requisition
1
Display material list
Select
You have created procurement elements for the requirements. These, however, are planning procurement elements. You will generate the actual procurement elements in the next step.
Partner
3.
Display the stock/requirements list for material T-20600 and create a production order for your reservation.
Values
Material
T-20600
Plant
1300
In the individual stock segment for your project, the list contains a planned order as well as the reservation.
Use
Refresh the data selection in the requirements/stock list. 4.
During the planning run, the system has created requirements and procurement elements for dependent components. Component T-20600 has requirements for component T-20610, T-20620, and T-20630. Order the components and post them to the warehouse. Suitable purchase requisitions have already been created by the MRP run. Convert these to purchase requisitions in the information system. First assign purchase requisitions automatically to purchasing information records, then create the purchase order. Display the overview of the assignments and then create the purchase order.
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Internal
Make a note of the production order number: ___________
Partner
Convert the planned order into a production order and release it immediately.
SAP
Field Name
Use
SAP
Use the following data on the initial screen:
Internal
Only
Carry out the planning run.
PLM220
Lesson: Processes of Material Procurement
You can create new purchase orders by clicking the Process Assignment pushbutton. The purchase order appears. On the left-hand side of the overview, select your three purchase requisitions and copy them to the purchase order. Save the purchase order.
Internal
Only
Make a note of the order number: ____________ Go back to the SAP menu. 5.
The components you ordered have been delivered. Now post them to the warehouse with a reference to your purchase order.
Values
Purchase order
Your order number
OK
Activate
Storage location
0001
The components are now in the warehouse, ready to be used in the production order.
Use
Take the components from storage location 001 and use them in the production order. Post a goods issue for this purpose. Once the components for the production order have been withdrawn, the order can be processed. Confirm the order with the planned quantity. In doing so, set the Final confirmation status. Save the confirmation.
8.
You have posted services to the production order but not yet posted the completed material T-20600 to the warehouse. Post the goods receipt for your order. Enter the following data on the initial screen:
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7.
Partner
6.
SAP
SAP
Field Name
Use
Partner
Use the following data:
Unit 5: Materials
PLM220
Field name
Values
Movement type
101
Order
Your production order
Plant
1300
Storage location
0001
9.
Check the stock situation for material T-20600 in your project. Use the stock/requirements list.
Field Name
Values
Material
T-20600
Plant
1300
SAP
10. Use material T-20600 in the project. Remove the material from storage location 0001 with reference to your reservation. The reservation and item number, for example, is in the stock/requirements list or the activity.
Use
Post the goods issue.
Internal
11. Call up the stock/requirements list for material T-20600 again. Use the following data on the initial screen: Value
Material
T-20600
Plant
1300
Only
Field Name
The individual requirements stock segment for your project has been reduced by the goods receipt.
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Partner
Or display all reservations for your network and choose those for material T-20600.
SAP
The production order should no longer be visible in the list and stock should now be built up for your project.
Use
Partner
Use the following data on the initial screen:
Internal
Only
Copy the default values from the order and post the goods receipt.
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PLM220
Lesson: Processes of Material Procurement
Solution 12: In-House Production Process Task: In the next exercise, you will procure material for your project and use it in the network. Take component T-20600 that you assigned previously and trace all steps of its procurement and use in the system. 1.
First display the stock/requirements list for material T-20600.
Only
Values
Material
T-20600
Plant
1300
Until now, only one requirement has been generated. You need, however, one more procurement element. SAP Menu → Logistics → Project System → Material → Planning → Stock/Requirements List (double-click to select the transaction)
SAP
SAP
a)
Use the data indicated in the initial screen. Choose Continue to call up the list. You should notice an individual requirements stock segment for your project in the list with reservation via a unit of the material. Until now, only one requirement has been generated. You need, however, one more procurement element.
2.
Perform a planning run for your project to generate procurement elements. The best way of doing this is to open a second session so that you can always process the stock/requirements list in one session. Use the settings indicated in the initial screen.
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Internal
Exit the transaction using the Back pushbutton.
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Use
b)
Use
Partner
Field Name
Internal
Use the following data on the initial screen:
Unit 5: Materials
PLM220
Field Name
Values
Project definition
T-100##
Create purchase requisition
1
Display material list
Select
You have created procurement elements for the requirements. These, however, are planning procurement elements. You will generate the actual procurement elements in the next step. SAP Menu → Logistics → Project System → Material → Planning → MRP Project (double-click to select the transaction) Use the settings indicated in the initial screen. Click the Enter pushbutton twice. b)
A results list appears, which also contains the dependent requirements for your project.
SAP
3.
Display the stock/requirements list for material T-20600 and create a production order for your reservation.
Use
Values
Material
T-20600
Plant
1300
In the individual stock segment for your project, the list contains a planned order as well as the reservation. Convert the planned order into a production order and release it immediately. Refresh the data selection in the requirements/stock list.
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Internal
Field Name
Partner
Use the following data on the initial screen:
SAP
Exit the transaction using the Back pushbutton.
Use
Partner
a)
Internal
Only
Carry out the planning run.
PLM220
Lesson: Processes of Material Procurement
Make a note of the production order number: ___________ a)
If you also opened the list in a different session, click the Refresh pushbutton. Otherwise, choose: SAP Menu → Logistics → Project System → Material → Planning → Stock/Requirements List (double-click to select the transaction) Use the data indicated in the initial screen.
Only
b)
In the individual stock segment for your project, the list contains a planned order as well as the reservation. In the dialog box, click the → Prod. ord. (convert planned order to Production order pushbutton. The header screen for the production order appears. Release and save the production order. Choose Release.
SAP
c)
You have returned to the stock/requirements list. Refresh the data selection.
SAP
Choose Save.
Use
Partner
Double-click the planned order field.
Internal
Choose Continue to call up the list.
You should now see a production order for your reservation.
Internal
4.
During the planning run, the system has created requirements and procurement elements for dependent components. Component T-20600 has requirements for component T-20610, T-20620, and T-20630. Order the components and post them to the warehouse.
Only
Suitable purchase requisitions have already been created by the MRP run. Convert these to purchase requisitions in the information system. First assign purchase requisitions automatically to purchasing information records, then create the purchase order. Display the overview of the assignments and then create the purchase order. You can create new purchase orders by clicking the Process Assignment pushbutton. The purchase order appears. Continued on next page
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Use
Choose Refresh.
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On the left-hand side of the overview, select your three purchase requisitions and copy them to the purchase order. Save the purchase order. Make a note of the order number: ____________ Go back to the SAP menu. SAP Menu → Logistics → Project System → Information System → Material → Purchase Requisitions → For the project (Choose the transaction by double-clicking it) Specify your project definition T-100## and click the Execute pushbutton.
Partner
b)
An overview of all purchase requisitions appears. To select material T-20610, place cursor on the material T-.20610 and choose function F9 to select.
Use
Choose Assign automatically. Assign materials T-20620 and T-20630 the same way. c)
Choose Assignments.
SAP
Place your cursor on the line below vendor C.E.B..
Use
Partner
Select Process assignment. Confirm the dialog box with Continue.
Internal
If another dialog box appears, choose New purchase order. The purchase order appears.
Only
On the left-hand side of the overview, select your three purchase requisitions and copy them to the purchase order. Choose Adopt. Choose Save. e)
The purchase order number appears in the status bar. Exit the overview of assignments by choosing Back. Save the changed purchase requisitions. Exit the report graphic using the Back pushbutton. Continued on next page
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SAP
The purchase requisitions are sorted in the overview according to their assignments.
d)
Internal
Only
a)
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Lesson: Processes of Material Procurement
5.
The components you ordered have been delivered. Now post them to the warehouse with a reference to your purchase order.
Field Name
Values
Purchase order
Your order number
OK
Activate
Storage location
0001
The components are now in the warehouse, ready to be used in the production order. SAP Menu → Logistics → Materials Management → Purchasing → Purchase Order → Follow-On Functions → Good Receipt (Choose the transaction by double-clicking it)
Use
Partner
a)
Use the indicated data.
SAP
Only
Internal
Take the components from storage location 001 and use them in the production order.
Partner
Exit the transaction using the Back pushbutton.
Save the goods receipt.
SAP
Activate the OK flag and specify the storage location for each of the three items. Once you have processed the item, click it to process the next item.
Use
Enter your purchase order number on the right of the Purchase order number field and choose Execute to transfer the data.
6.
Internal
Only
Use the following data:
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Post a goods issue for this purpose. a)
SAP Menu → Logistics → Materials Management → Inventory Management → Goods Movements → Goods Issue (Choose the transaction by double-clicking it) Choose the To Order pushbutton. Enter your production order number in the dialog box.
Only
7.
Once the components for the production order have been withdrawn, the order can be processed. Confirm the order with the planned quantity. In doing so, set the Final confirmation status. Save the confirmation.
SAP
SAP Menu → Logistics → Production → Production Control → Confirmation → Enter → For Order (Choose the transaction by double-clicking it) Enter the number of your production order and call up the confirmation.
Use
Select the Final Confirmation indicator. Choose Save. 8.
You have posted services to the production order but not yet posted the completed material T-20600 to the warehouse. Post the goods receipt for your order. Enter the following data on the initial screen:
Continued on next page
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Internal
Enter the planned quantity in the Yield to confirm field.
Partner
To do so, choose Enter.
SAP
a)
Use
Choose Post.
In the SLoc field, enter the value 0001 each time.
Internal
A goods withdrawal overview appears. Specify the storage locations for the materials.
Partner
Confirm the entries with Continue.
PLM220
Lesson: Processes of Material Procurement
Field name
Values
Movement type
101
Order
Your production order
Plant
1300
Storage location
0001
a)
SAP Menu → Logistics → Production → Production Control → Goods Movements → Goods Issue (Choose the transaction by double-clicking it) Use the data indicated in the initial screen.
Partner
Confirm your entries by clicking the Enter pushbutton. b)
Copy the default values from the order and post the goods receipt.
Use
To do so, choose Copy. Then choose Post. Check the stock situation for material T-20600 in your project. Use the stock/requirements list.
SAP
SAP
9.
Field Name
Values
Material
T-20600
Plant
1300
If the list is also open in a different session, click the Refresh pushbutton. Otherwise, call up the list again. SAP Menu → Logistics → Project System → Material → Planning → Stock/Requirements List (double-click to select the transaction) Use the data indicated in the initial screen. Choose Continue to call up the list.
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Only
Internal
The production order should no longer be visible in the list and stock should now be built up for your project.
Partner
Use
Use the following data on the initial screen:
a)
Internal
Only
Copy the default values from the order and post the goods receipt.
Unit 5: Materials
PLM220
10. Use material T-20600 in the project. Remove the material from storage location 0001 with reference to your reservation. The reservation and item number, for example, is in the stock/requirements list or the activity. Or display all reservations for your network and choose those for material T-20600. Post the goods issue. SAP Menu → Logistics → Materials Management → Inventory Management → Goods Movements → Goods Receipt (Choose the transaction by double-clicking it) Enter storage location 0001. A dialog box appears, in which you can enter the reservation number and the item number. Display all reservations for your network and choose those for material T-20600. In the Network field, enter your network number (if you don't know it, search for it via matchcode).
SAP
An overview of the reserved components appears.
Use
Copy the data by clicking the Adopt pushbutton.
Select the component T-20600 (you might have to scroll through the overview).
Partner
Post the goods issue.
Internal
11. Call up the stock/requirements list for material T-20600 again. Use the following data on the initial screen: Value
Material
T-20600
Plant
1300
Only
Field Name
Continued on next page
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SAP
Choose Continue.
Use
Partner
Choose the For Reservation pushbutton.
Internal
Only
a)
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Lesson: Processes of Material Procurement
The individual requirements stock segment for your project has been reduced by the goods receipt. a)
If the list is also open in a different session, click the Refresh pushbutton. Otherwise, call up the list again. SAP Menu → Logistics → Project System → Material → Planning → Stock/Requirements List (double-click to select the transaction)
Internal
Only
Use the data indicated in the initial screen.
Use
Partner
Choose Continue to call up the list.
SAP
SAP Only
Internal
Use
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Lesson Summary You should now be able to: • Process purchase requirement and purchase orders for material • Carry out requirements planning for projects
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Only
Internal
SAP
SAP Only
Internal
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PLM220
Lesson: Requirements Grouping
Lesson: Requirements Grouping Lesson Overview This lesson deals with requirements grouping of material components managed in valuated project stock. In this lesson, you will learn about the background, the various options and the prerequisites for requirements grouping.
Only
After completing this lesson, you will be able to: •
Discuss aspects of requirements grouping of material components
For future turbine projects, you would like to structure materials procurement more efficiently from the point of view of MRP. You therefore resolve to get a general idea of the options offered by the material requirements grouping in this respect.
SAP
SAP
Requirements Grouping
Use
Partner
Business Example
Internal
Lesson Objectives
Only
Internal
Use
Partner
Figure 100: Requirements Grouping
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Prerequisite for using requirements grouping: • • • •
Valuated project stock Grouping WBS elements (where the stocks are grouped) MRP groups that allow requirements grouping (in the material master, planning screen 1) The assigned components require periodic lot sizes (material master, planning screen 1) and must be able to be managed in the sales order or project stock
Use
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Only
Internal
SAP
SAP
Use
• •
254
In the most basic scenario, you group the requirements of all the WBS elements in your project into one WBS element. You can, however, also create projects that are only meant for grouping requirements for other projects.
© 2005 SAP AG. All rights reserved.
2005 / Q2
Only
Internal
Until now, you have managed material either in the plant stock or for each individual WBS element. Either you had no control at all over procurement or you were fully responsible. With the help of requirements grouping, you can now determine the degree of control yourself.
Partner
Figure 101: Background to Requirements Grouping
PLM220
Lesson: Requirements Grouping
Partner
Only
Internal Use
Figure 102: Requirement Grouping Options
There are various ways of grouping requirements:
•
Use
Only
Internal
•
Partner
•
You can group requirements within a project (the easiest way of doing this is to group requirements automatically). You can group requirements from various projects in one (or more) project(s). The WBS elements must then be assigned manually. You can group all components of a WBS element in one WBS element (strictly speaking, components are assigned to activities, which are then assigned to WBS elements and then grouped). You can group the components of a WBS element to various WBS elements according to the MRP group of the components.
SAP
SAP
•
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Only
Internal Use
Figure 103: Settings for Requirements Grouping
Requirements grouping is set at various points in the system:
SAP Use
•
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Internal
•
Partner
•
Valuated project stock must be allowed in the project definition control data. The automatic requirements grouping indicator can also be activated for the entire work breakdown structure. In this case, the requirements are grouped to one WBS element only (the top one). The MRP element indicator must be set for WBS elements (exception: automatic requirements grouping). The MRP element determines whether the requirements may be grouped into one WBS element, and how. In Customizing for the WBS, you must determine the MRP groups involved in requirements grouping. Materials to be included in requirements grouping must allow sales orders or project stocks. You must assign an MRP group that allows requirements grouping to these. The lot size of the materials cannot be “exact” but must allow a periodic procedure (otherwise multiple requirements cannot be grouped).
SAP
•
PLM220
Lesson: Requirements Grouping
Lesson Summary You should now be able to: • Discuss aspects of requirements grouping of material components
Use
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Only
Internal
SAP
SAP Only
Internal
Use
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Lesson: Assemblies, Availability Check and Delivery from Projects Lesson Overview
Only
Lesson Objectives •
Explain the function of assemblies, the availability check and the "delivery from project".
Business Example
SAP
SAP
You as the person responsible for the project want to know whether the material components you planned for assembling the turbine are available on time. In addition, parts of the turbine are to be delivered to your customer.
Use
Partner
After completing this lesson, you will be able to:
Internal
This lesson introduces you to additional functions of the project system on the subject of material. Assemblies are a way of defining the production of material in networks. The availability check helps to identify missing parts in projects in time. The "Delivery from Projects" function enables you to generate delivery notes for shipping activities of material in the project system.
Only
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Use
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Lesson: Assemblies, Availability Check and Delivery from Projects
Assemblies
Use
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Only
Internal
SAP
SAP
Figure 104: Assemblies
Scenario without assemblies: The components are procured for activities 3000 and 3100. Texts and other data in network activities describe the assembly of T-20200 (running gear) and product T-20000 (turbine). Quantity flow does not take place for T-20200 and T-20000.
•
•
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The components T-20210, T-20220, and T-20230 are procured for activity 3000 as dependent requirements of the assembly T-20200 that is produced in activity 4000. You can carry out receipt posting by reserving the assembly with a negative quantity after confirmation of the activity 4000. Assembly T-20200 is consumed in activity 5000 - if applicable, together with components T-20300 and T-20400. The product T-20000 is produced in this activity and posted to stock. An SD delivery to the customer can be created from this stock at a later stage and a goods issue posted.
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Only
Internal
Scenario with assemblies:
Partner
Use
•
Unit 5: Materials
PLM220
Availability Check for Material
Use
Partner
Only
Internal
Figure 105: Material Availability Check
SAP
Checking rules must be determined for the individual application (e.g. requirements planning, order management etc.) in Customizing.
Use
Checking group: Assignment in material master (planning data screen) Checking rule: Assignment to order type Scope of check: Scope of check: Specification of checking details for each checking rule and group
Check times: Checks carried out manually or automatically (at network creation and/or network release). Checking results: Missing material status or assignment of confirmed quantity.
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Internal
• • •
Partner
Checking rules include various elements:
SAP
The availability check is controlled by multi-part checking rules.
PLM220
Lesson: Assemblies, Availability Check and Delivery from Projects
Use
Partner
Only
Internal
Figure 106: Scope of Check
SAP Use
Projects can have their own stock from the MRP view, called project stock. The project stock is allocated to a WBS element. You can only withdraw components for the WBS element.
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Only
Internal
Sales orders can have their own stock from the MRP view, called sales order stock. The sales order stock is allocated to an item in the sales order. You can only withdrawal components for the sales order item.
Partner
A material that is kept in plant stock is not allocated to a specific order and is available for all orders.
SAP
The scope of checking determines which stocks, issues, and receipts will be taken into account in the availability check. In the ATP check, only receipts that are booked before a requirement (issue) are included in the check for this issue. The ATP quantity of a receipt is the quantity that has not yet been “consumed” by issues.
Unit 5: Materials
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SAP Use Internal
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Only
The checking group of the material is set in Customizing for Sales and Operations Planning, for example. It determines whether individual or collective requirements will be generated for the material, for example.
Partner
The scope of the check is an important factor for the ATP availability check. It is determined by means of the checking rule (that was defined previously in checking control) and using the checking group for the material that will be checked. The scope of the check determines how the ATP availability check will be carried out - What are receipts and issues, which sales order or project stocks are checked? Will storage locations or entire plants be checked?
SAP
Based on the status, the checking control function determines whether an order type will be checked and if so, which checking rules will be used. The order type corresponds to the network type in the project system. The checking rule, however, represents just a descriptive text.
Use
Partner
Only
Internal
Figure 107: Customizing for the Availability Check
PLM220
Lesson: Assemblies, Availability Check and Delivery from Projects
Delivery from Projects
Use
Partner
Only
Internal
Figure 108: Delivery Information
SAP Use Internal
If components with different delivery information are chosen in the “delivery from the PS”, individual deliveries will be created for these components.
Partner
Data from the delivery information can be used to filter in the “delivery from the PS” according to components.
SAP
The higher-level object forwards the delivery information to the lower-level object. For example: If a component has no delivery information but the upper-level activity does, this information is transferred to the component. If a lower-level object has delivery information, the delivery information of the upper-level object is not taken. For example: A component and the upper-level activity have different delivery information. The internal delivery information has priority for the component.
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Use
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Only
Internal
Figure 109: Delivery
SAP Use
264
By specifying delivery information that describes the components in greater detail (delivery date, ship-to party, requirements date, for example), By specifying network data (the activity number, for example) By specifying material characteristics (G/L account, purchase requisition number, for example)
© 2005 SAP AG. All rights reserved.
2005 / Q2
Only
• •
•
Partner
You can limit the selection
Internal
You can select components by specifying the project definition, the WBS element, a sales order, or a network.
SAP
You can select material components that are to be delivered to the customer, and create an SD delivery note automatically.
Lesson: Assemblies, Availability Check and Delivery from Projects
Internal
Partner
Only
PLM220
If you deliver from PS, detail screens for each component display the various quantities related to the component (requirement quantities, item quantities, quantity in delivery, open quantities, available open quantities, for example).
Use
Once the material is selected, the delivery note is created with a reference to the network components.
SAP
SAP
Figure 110: Delivery from Project
Use
Only
Internal
Partner
You can deliver materials from stock, project stock, or sales order stock. Each position in the delivery refers directly to the reservation or purchase requisition.
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Use
Partner
Only
Internal
Figure 111: Quantities for Deliveries from PS
SAP Use
Only
Internal
Partner
If a delivery note (document type LP) is created from a project, every delivery item (item category DLP) has a direct reference to a reservation or purchase requisition in the network. This is used for availability checks and for updating actual data for the goods issue.
SAP
After the material is selected, the delivery note is created with reference to the network component.
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Lesson: Assemblies, Availability Check and Delivery from Projects
Exercise 13: Delivery from Projects Exercise Objectives After completing this exercise, you will be able to: • Use the function “Delivery from Projects”
You create a delivery note for material components that are supposed to be delivered to customers from your turbine project. To do so, you already stored different bits of information in your system.
Partner
Task: In the final exercise, take a look at the delivery from the project. Prepare your project for delivery from Project System. Create delivery information with the Project Builder.
Use
1.
Manually create delivery information for activity 3000 Preliminary orders.
SAP
SAP
Enter Group## as a description of the delivery information.
Internal
Project definition
T-100##
Shipping point
1300
Planned GI date
Tomorrow
Delivery date
Two weeks from today
Ship-to party
1600
Sales organization
1000
Distribution channel
10
Division
00
Only
Values
Partner
Use
Use the following data: Field name
Assign the delivery information already available Group 20 to activity 3100 Material procurement plant components. Save the changes made to your project. Continued on next page
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Only
Business Example
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2.
You can only deliver goods that are available. Post a goods receipt for the project. Post a pump p-100 to your project stock. You can then call up the stock/requirements list for the material in order to check the project stock.
3.
Create a delivery for goods recipient 1600. Combine the components for the delivery from your project to recipient 1600.
Only
Confirm warnings that appear regarding missing settings in the material master of individual components.
Partner
Some components, for example pump p-100, are available in the warehouse and can be delivered. Compile a delivery containing the pump.
Internal
If a dialog box appears asking you to provide missing information on the delivery, provide this information.
Check the delivery information again for the component.
Use
Check the available open quantity in the component detail screen. Check the delivery date and goods issue date.
SAP
4.
Process the delivery that you created previously. Normally, the delivery should now be picked and packed. You can leave out this step. Post the goods issue directly.
SAP
Create the delivery.
Only
Internal
Use
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Lesson: Assemblies, Availability Check and Delivery from Projects
Solution 13: Delivery from Projects Task: In the final exercise, take a look at the delivery from the project. 1.
Prepare your project for delivery from Project System. Create delivery information with the Project Builder.
Internal
Only
Manually create delivery information for activity 3000 Preliminary orders. Enter Group## as a description of the delivery information.
SAP
Project definition
T-100##
Shipping point
1300
Planned GI date
Tomorrow
Delivery date
Two weeks from today
Ship-to party
1600
Sales organization
1000
Distribution channel
10
Division
00
Only
Internal
Assign the delivery information already available Group 20 to activity 3100 Material procurement plant components.
Partner
Use
Values
SAP
Field name
Use
Partner
Use the following data:
Continued on next page
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Save the changes made to your project. a)
Prepare your project for delivery from Project System. Create delivery information with the Project Builder. SAP Menu → Logistics → Project System → Project → Project Builder (Double-click to select Project Builder) “Drag and drop” your project from the worklist to the structure tree. Choose Extras → Delivery information.
b)
Generate new delivery information by clicking the Create pushbutton.
Partner
Enter Group## as a description of the delivery information. Confirm the entries with Continue.
Internal
Only
Expand the project and select activity 3000.
Use the indicated data.
Select the activity.
Confirm your entries with Enter.
SAP
SAP
Assign the delivery information already available Group 20 to activity 3100 Material procurement plant components.
Use
c)
Use
Confirm your entries by clicking the Copy icon.
Choose Extras → Delivery information. Enter Group 20 in the Delivery information field.
Internal
Choose Save. 2.
You can only deliver goods that are available. Post a goods receipt for the project. Post a pump p-100 to your project stock.
Partner
Confirm your entries by clicking the Copy icon.
Only
Continued on next page
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Lesson: Assemblies, Availability Check and Delivery from Projects
You can then call up the stock/requirements list for the material in order to check the project stock. a)
SAP Menu → Logistics → Materials Management → Inventory Management → Goods Movements → Goods Receipt → Other (Choose the transaction by double-clicking it)
Only
Movement type
501
Plant
1300
Storage location
0001
Special stock
Q (Project)
Confirm your entries by clicking the Enter pushbutton.
Field name
Values
Material
p-100
Quantity
1
WBS element
T-100##
Partner
Use
The screen for entering goods receipts appears. Enter the following data:
SAP
SAP
b)
Confirm your entries by clicking the Enter pushbutton. Confirm all information with Continue. Choose Post. Create a delivery for goods recipient 1600. Combine the components for the delivery from your project to recipient 1600. If a dialog box appears asking you to provide missing information on the delivery, provide this information. Confirm warnings that appear regarding missing settings in the material master of individual components. Some components, for example pump p-100, are available in the warehouse and can be delivered. Compile a delivery containing the pump. Continued on next page
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Internal
Post the goods receipt. 3.
Use
Values
Internal
Field name
Partner
Use the following data on the initial screen:
Unit 5: Materials
PLM220
Check the delivery information again for the component. Check the available open quantity in the component detail screen. Check the delivery date and goods issue date.
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Only
Internal
SAP
SAP Only
Internal
Use
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Continued on next page
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Lesson: Assemblies, Availability Check and Delivery from Projects
Create the delivery. a)
Create a delivery for goods recipient 1600. SAP Menu → Logistics → Project System → Material → Execution → Delivery from Project (double-click to select the transaction) Enter your project T-100## and ship-to party 1600 the initial screen. Choose Components.
Only
Confirm warnings that appear regarding missing settings in the material master of individual components.
Partner
b)
An overview of the materials that meet the filter conditions appears. Select all components except pump p-100.
Use
Choose Delete. Check the delivery information again for the component. Select pump p-100.
SAP
SAP
Choose Delivery Information. Exit from the delivery information using the Copy pushbutton. Check the available open quantity in the component detail screen.
Partner
Use
c)
Select pump p-100. Choose Detail.
Field name
Values
Delivery date
Two weeks from today
Goods issue
Tomorrow
Only
Internal
Check the delivery date and goods issue date.
Exit the detail screen by clicking the Copy icon. Choose Save. 4.
Process the delivery that you created previously.
Continued on next page
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Internal
If a dialog box appears asking you to provide missing information on the delivery, provide this information.
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Normally, the delivery should now be picked and packed. You can leave out this step. Post the goods issue directly. a)
SAP Menu → Logistics → Project System → Material → Execution → Delivery from Project (double-click to select the transaction) Enter your project T-100## in the initial screen. Choose Delivery. Double-click the delivery.
Choose the Post Goods Issue pushbutton.
Internal
Only
An overview of the deliveries for your project appears. Process the delivery.
Partner
b)
Choose Display/Change. Select pump p-100.
Use
SAP
SAP Only
Internal
Use
Partner
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Lesson: Assemblies, Availability Check and Delivery from Projects
Lesson Summary You should now be able to: • Explain the function of assemblies, the availability check and the "delivery from project".
Use
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Only
Internal
SAP
SAP Only
Internal
Use
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Unit Summary
PLM220
Unit Summary
Only
Use
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Internal
You should now be able to: • Assign material to activities • Carry out the BOM transfer • Process purchase requirement and purchase orders for material • Carry out requirements planning for projects • Discuss aspects of requirements grouping of material components • Explain the function of assemblies, the availability check and the "delivery from project".
SAP
SAP Only
Internal
Use
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Test Your Knowledge
Test Your Knowledge 1.
Which of the following statements are correct for the assignment of material components to network activities?
Partner
A
□ □
B C
□
D
□ □
E F
When the material is assigned, the item type is automatically derived from the material master data. The material can already be maintained in standard networks. If the BOM transfer is used, the material assignment in projects is automatically updated for each retrospective BOM change. The requirement date for material components can be derived from the activity date. Material assignments can be maintained in tables. Components that you want to assign as stock items must have a material master record.
For the direct procurement of non-stock items, you must use the valuated project stock.
SAP
□ □
Use
True False
When stock items are procured via requirements planning, the components are always produced in-house. Determine whether this statement is true or false.
True False
Only
Internal
□ □
Partner
3.
SAP
Determine whether this statement is true or false.
Use
2.
□
Internal
Only
Choose the correct answer(s).
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Test Your Knowledge
4.
PLM220
Which of the following statements concerning requirements grouping are correct?
Partner
5.
□
A
□
B
□
C
□
D
□
E
Requirements for multiple projects can be combined if certain prerequisites are fulfilled. You can group together requirements for various WBS elements depending on the MRP group. In the requirements grouping, network headers can also display individual stock elements from the MRP perspective. Requirements groupings can be used for both evaluated and unevaluated project stocks. Grouping together of requirements need not necessarily be carried out on the top WBS element.
You have to manually trigger the availability check for material in projects.
6.
True False
You can use the function "delivery from projects" to delivery the material from the plant stock, the customer stock and the project stock. Determine whether this statement is true or false.
Only
Internal
Use
True False
Partner
□ □
SAP
SAP
□ □
Use
Determine whether this statement is true or false.
Internal
Only
Choose the correct answer(s).
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Test Your Knowledge
Answers 1.
Which of the following statements are correct for the assignment of material components to network activities? Answer: B, D, E, F
Only Partner
For the direct procurement of non-stock items, you must use the valuated project stock. Answer: False
SAP
When stock items are procured via requirements planning, the components are always produced in-house. Answer: False
Internal
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Only
Depending on the settings in the material master, it is also possible to procure stock items externally. To do this you can, for example, choose a procurement type in the material assignment where a purchase requisition for a material component is generated at the same time as the reservation. Another option is to only generate the purchase requisition in the context of MRP.
Partner
Use
3.
SAP
No inventory management is possible for non-stock items, not even in the valuated project stock.
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Explanations regarding incorrect statements: When the material is assigned, the item type is not automatically derived from the material master data. It is either entered manually, suggested via the procurement indicator or, when the BOM explosion or transfer is used, copied from the BOM. If you use the BOM transfer and if the BOM is changed retrospectively, the project is not updated automatically. After the change, you have to carry out another BOM transfer so that the changes are accepted in the project.
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Which of the following statements concerning requirements grouping are correct? Answer: A, B, E
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You have to manually trigger the availability check for material in projects. Answer: False Depending on the plant, the network type and the status (open or released), you can specify whether the availability check is to be carried out automatically when saving or manually. You do this in the check control in the Customizing of the project system you can
SAP
You can use the function "delivery from projects" to delivery the material from the plant stock, the customer stock and the project stock.
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Explanations regarding incorrect statements: Network headers cannot display individual stock segments - not even in requirements grouping. The use of evaluated project stock is a prerequisite for grouping together requirements for WBS elements. Unevaluated project stock does not permit requirements grouping.
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In delivery from projects, material components from the plant stock and the sales order stock, but also from the project stock can be delivered.
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Answer: True
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Unit 6 Unit Overview
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This unit deals with progress tracking for material components. Using this function, you can enter and track dates of particular significance in the planning and procurement of materials in projects. In addition to the various functions of Progress Tracking, the corresponding Customizing settings are also discussed in this unit.
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Unit Objectives After completing this unit, you will be able to:
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Use Progress Tracking and make the required system settings
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•
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Lesson: Progress Tracking for Material Components.......................... 282 Exercise 14: Progress Tracking for Material Components ................ 295
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Progress Tracking
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Lesson: Progress Tracking for Material Components Lesson Overview Progress Tracking provides you with functions for deadline monitoring of material components in networks. This lesson provides an overview of the Progress Tracking functions and the required prerequisites.
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After completing this lesson, you will be able to: •
Use Progress Tracking and make the required system settings
You use Progress Tracking to see possible delays in the procurement of material components for your turbine project in time.
Overview
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Business Example
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Lesson Objectives
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Figure 112: What is Progress Tracking?
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Lesson: Progress Tracking for Material Components
Progress Tracking enables you to closely monitor the progress of network components by tracking self-defined events. These events are either defined in Customizing or directly in the application. You can see some examples on the slide: Order confirmation, approval, delivery, export documents, goods receipt, and shipping advice. The corresponding transaction code is COMPXPD.
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Progress Tracking is a new function in the SAP R/3 Enterprise Release. It contains all the features of the Monitoring Dates function (transaction NWTM). However, Progress Tracking is enhanced by a series of new developments: more flexible Customizing, status information, mass change, copying and filtering functions, evaluation, and printing functions. Progress Tracking is user-friendly and allows you to create user-specific layouts.
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Figure 113: Progress Tracking Objects - Differences
Progress Tracking can be executed for different objects:
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Network components Purchase orders
The respective object is called a Progress Tracking object.
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The two different Progress Tracking objects each have their own: • • • •
Transactions (COMPXPD or AXPD) Customizing settings Selection screens Field selections within Progress Tracking
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In addition to the Project System, Progress Tracking can be used in Materials Management to monitor the progress of purchase orders. This course, however, only deals with Progress Tracking for network components.
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The dates of the events are either manually planned or scheduled using a scenario. Now the actual evaluation can start, which automatically notifies you of variances. In the final step, the event dates are updated. Progress Tracking is an interactive process. The individual steps are therefore repeated until the material has eventually been procured. The dates of events are saved each time you exit Progress Tracking.
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First, a scenario and several events are assigned to the individual components.
In the following, Progress Tracking is used to analyze a project to which components are assigned.
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Figure 114: Scenario - Network Components
Lesson: Progress Tracking for Material Components
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Figure 115: Progress Tracking Procedure
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Procedure
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Figure 116: Selection Screen
Progress Tracking has two selection screens that you work through one after the other.
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In the first selection screen, you determine the selection of components for which Progress Tracking is to be carried out. To do this, you enter projects or networks that contain the required components. The second selection screen contains all the components that matched your selection criteria in the first stage, from which you can now make a more detailed selection. It is from here that Progress Tracking itself starts. As a rule, a lot of components are listed in this section. Select those that you want to look into now. You can return to the selection screen at anytime to track other components.
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Figure 117: Standard Events and Scenarios
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Direct assignment of a standard event (see slide) Generation and assignment of a new event (not a standard event!) Assignment of a scenario that contains standard events (event relationships) Automatically by assigning a scenario to a material group (otherwise, as in 3). Using a BAdI (see later in unit)
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1. 2. 3. 4. 5.
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Progress Tracking evaluates the dates of events that are assigned to network components. This assignment can be carried out in different ways:
PLM220
Lesson: Progress Tracking for Material Components
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Manual scheduling: Select an individual standard event in the event overview. Start scheduling (icon!). You branch to a dialog box (see slide) where you can define the settings for scheduling. After confirming the dialog box, scheduling is carried out.
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Automatic scheduling: If the Automatic scheduling indicator in the Event Relationships table is set for an event in a scenario, scheduling is carried out automatically according to the setting in the Progress Tracking profile.
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A prerequisite for scheduling is the use of standard events, a scenario, and the definition of event relationships within the scenario. All three tables must be set up in Customizing beforehand.
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Progress Tracking allows you to schedule the standard events of a scenario. This can either be triggered manually or automatically when Progress Tracking is executed.
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Figure 118: Scheduling
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Progress Tracking has its own interface for evaluations. It is called up from Progress Tracking. The evaluation shows all data for a progress tracking object on one interface. This gives you a better overview and also allows you to compare and analyze in detail.
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The evaluation interface is split into two areas. On the left, a tree structure shows the progress tracking objects. On the right, the related events, including dates and variances, are displayed. The variances are evaluated according to the settings in the progress tracking profile.
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Figure 119: Evaluation
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Figure 120: Status Note
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Lesson: Progress Tracking for Material Components
Caution: Status information has nothing to do with status management in general. Status information is used to provide information about individual components in a network (or purchase orders). This information is assigned to the component as a text (see slide). You can assign as many status notes to a component as required. Each one is assigned to a status information category. This enables you to control who has access to the information. In the component overview you can tell by way of an icon whether status information exists for a component.
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Figure 121: Additional Functions
Mass change of scenarios:
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You can copy all dates of all events belonging to one progress tracking object to another progress tracking object. Subitems: You can add several subitems to an individual progress tracking object (for example, a component). In turn, each individual subitem can have events. Hotspots: You can branch to the master data display of objects that are underlined, for example, material master, network.
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Copying dates:
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You can assign one or more progress tracking objects to a scenario using mass change. When you do this, the new scenario overwrites all events that are not contained in the scenario itself.
Unit 6: Progress Tracking
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Settings Where? • •
Network components: Project System → Progress → Progress Tracking Purchase orders: Materials Management → Purchasing → Purchase Orders → Progress Tracking
What?
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Progress Tracking profile (required!) Standard events Event scenarios Event relationships within a scenario Priorities for events Assignment of default scenario to a material group Status info types Number ranges for status info Customer-specific evaluations
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• • • • • • • • •
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However, if you want to use scheduling, then you also need standard events, scenarios, and event relationships within a scenario. All four tables are shown in the following.
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Customizing for Progress Tracking is very extensive and flexible. To carry out a simple test, all you need to do is set up a progress tracking profile.
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Figure 122: Customizing the Progress Tracking Profile
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Lesson: Progress Tracking for Material Components
In detail, the indicators have the following meaning: Description: Enter an explanatory short text here. Scheduling baseline, planned, and forecast: Specifies whether the respective dates are to be scheduled.
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Scheduling Forwards – Backwards: analogous to scheduling Backwards-Forwards. Do not display: The dialog box is not shown during manual scheduling. Variances: The traffic light colors of the individual variances are defined here.
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Column display: Here you define which dates can be shown in the columns of the events overview. Note: You can also maintain a layout in the application.
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Scheduling Backwards - Forwards: In backward-forward scheduling, you start the scheduling backwards first and schedule all events in a scenario for which the indicator for backward scheduling is set. Afterwards, the system uses forward scheduling to determine the dates for events for which the forward scheduling indicator is set.
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Forward (backward) scheduling: Determines that with one event as the starting point, the system calculates the dates of the subsequent (preceding) events. Caution: Only those events are scheduled that have the entry Forward scheduling (Backward scheduling) in the table of event relationships for the scenario.
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Figure 123: Customizing Standard Events
In detail, the indicators have the following meaning: Event: Specifies the number of the event.
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Description: Contains a short description of the event. Rank: Specifies the sorting sequence of the events display in the events overview. Reference: Defines whether and how a date can be referenced. The actual reference date is determined using a BAdI. The indicator activates a user exit.
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Figure 124: Customizing Scenario and Event Relationships
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Scenario: Contains the number of the scenario. Description: Contains a short, explanatory text. The indicators of the event relationship within a scenario have the following meaning: Scenario: Contains the number of the scenario to which the event relationship refers. Preceding event: The first event in the relationship is specified here. AS: The indicator specifies that this relationship is carried out during automatic scheduling. Subsequent event: The subsequent event in the relationship is specified here. Fw: Specifies that this relationship is relevant to forward scheduling. Bw: Specifies that this relationship is relevant to backward scheduling.
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Plant calendar: Specifies the factory calendar that is used for scheduling.
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In detail, the indicators of the event scenario are as follows:
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Lesson: Progress Tracking for Material Components
Time interval: Specifies the interval between both events in working days. Reference: Specifies whether the time interval can be changed manually in the application.
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For customer enhancements, you can use the methods of the BAdI definition EXPD_UPDATE shown in the slide. Use transaction SE18 to look at the methods and interfaces. Use transaction SE19 to implement them.
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Figure 125: Business Add-Ins (BAdIs)
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Lesson: Progress Tracking for Material Components
Exercise 14: Progress Tracking for Material Components Exercise Objectives
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After completing this exercise, you will be able to: • Monitor material procurement dates for projects by means of progress tracking
Business Example
Task: Use Progress Tracking to plan and monitor dates for the material procurement of your project.
Field name
Value
Profile
Progress Tracking PS
Project
Your project definition
Tip: To select more than one object, keep the “Ctrl” key pressed.
Internal
To which activities are the components assigned? 2.
Manually assign an event to the first component.
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Set one date to two weeks in the past and update the evaluation. What has changed? 3.
Assign two standard events to the first component. Can you schedule the events?
4.
Enter additional information for the first component. Use a status note to do this. Enter a text of your choice. What effect does the category of the status note have? Continued on next page
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Find out the dates of the first four material components in your project. To do so, call Progress Tracking using the following data.
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1.
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In order to be able to recognize impending delays of your turbine project due to missing material components, you monitor material procurement by means of Progress Tracking.
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How many status notes can you enter per component? 5.
Save your data. What do you notice when you save?
6.
Assign event scenario PS0001 to the remaining components.
7.
Display the event overview for the second component. How many events have been assigned?
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Schedule the start date of the Specification event to two weeks ago today and trigger scheduling of the planned dates. Do you see any variances? Set up the variances so that a yellow traffic light appears as soon as the planned date goes past the baseline date.
10. For the Specification event, enter an actual date that corresponds to the schedule, and a baseline date that is for three weeks ago. Update the data. What color is the traffic light? 11. How long is the time interval between the events Purchase order and Approval?
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12. Save your data and exit the transaction.
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Lesson: Progress Tracking for Material Components
Solution 14: Progress Tracking for Material Components Task: Use Progress Tracking to plan and monitor dates for the material procurement of your project.
Field name
Value
Profile
Progress Tracking PS
Project
Your project definition
Tip: To select more than one object, keep the “Ctrl” key pressed. To which activities are the components assigned? Choose SAP Menu → Logistics → Project System → Progress → Progress Tracking Execute Progress Tracking
Use
Select the first four material component and choose Change. The components are assigned to activity 3000. Manually assign an event to the first component. Set one date to two weeks in the past and update the evaluation. What has changed? a)
Select Append row in the Events section. Enter a text of your choice in the Description field. Plan a date two weeks in the past. Enter the relevant date in the Planned date field and then choose Refresh. The traffic light for the variance has changed from green to red and the Actual date field is highlighted.
3.
Assign two standard events to the first component. Continued on next page
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2.
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Enter your project number and choose the project tracking profile PS0001. Choose Program → Execute
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a)
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Find out the dates of the first four material components in your project. To do so, call Progress Tracking using the following data.
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Unit 6: Progress Tracking
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Can you schedule the events? a)
Choose Standard Event. A dialog box appears. Select two standard events and choose Transfer. You cannot schedule the events as the component is not assigned to an event scenario.
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Enter additional information for the first component. Use a status note to do this. Enter a text of your choice. What effect does the category of the status note have?
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How many status notes can you enter per component? a)
Select the first row in the component overview and choose Status Note.
Internal
4.
Choose Create.
Choose Confirm.
SAP
You can enter as many status notes as you like for a component.
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Save your data. What do you notice when you save?
Internal
a)
Choose Save and confirm the dialog box, if necessary. The system does not exit the transaction when you save. You can carry on using Progress Tracking.
Assign event scenario PS0001 to the remaining components. a)
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Select the three components and choose Mass Change Scenario. A dialog box appears. There, choose event scenario PS0001 and confirm your entries by selecting Enter. Confirm any messages that appear.
7.
Display the event overview for the second component. Continued on next page
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5.
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The category of the status note controls who is allowed to read this information.
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Enter information of your choice in the Category and Title fields and write the text in the lower section.
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Lesson: Progress Tracking for Material Components
How many events have been assigned? a)
Double-click the scenario in the second row in the component overview. Seven events are assigned.
8.
Schedule the start date of the Specification event to two weeks ago today and trigger scheduling of the planned dates. Do you see any variances?
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Enter the relevant date in the Planned field.
Internal
a)
Select the Specification event. Choose Schedule.
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A dialog box containing the detailed settings for scheduling appears. Confirm this. The events Specification and Inquiry are highlighted in color. Set up the variances so that a yellow traffic light appears as soon as the planned date goes past the baseline date. a)
Choose Profile.
SAP
SAP
Double-click the traffic light of exception Planned → Baseline. Confirm your entries.
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What color is the traffic light?
Internal
Enter the respective dates in the Actual and Baseline fields. Choose Update. The traffic light is now yellow.
11. How long is the time interval between the events Purchase order and Approval?
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Choose Event Scenario. The time interval is 30 days.
12. Save your data and exit the transaction. a)
Choose Progress Tracking → Exit and confirm the dialog box by choosing Yes. Choose Progress Tracking → Exit again. Choose Program → Exit.
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10. For the Specification event, enter an actual date that corresponds to the schedule, and a baseline date that is for three weeks ago. Update the data. a)
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9.
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Lesson Summary You should now be able to: • Use Progress Tracking and make the required system settings
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Unit Summary
Unit Summary You should now be able to: • Use Progress Tracking and make the required system settings
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Unit Summary
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Test Your Knowledge
Test Your Knowledge 1.
Dates that you wish to analyze in Progress Tracking have to be manually entered into the various events beforehand. Determine whether this statement is true or false.
□ □
True False
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Answers 1.
Dates that you wish to analyze in Progress Tracking have to be manually entered into the various events beforehand. Answer: False
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Manually entering dates for events in Progress Tracking is only one of the options. Dates in Progress Tracking can also be determined by scheduling or set via a mass change or copy. In particular, you can also use method GET_REFERENCE_DATE to automatically derive dates. This presumes the implementation of BAdIs EXP_UPDATE as a customer enhancement.
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Unit 7 Unit Overview
Partner
This unit provides you an overview of the functions of ProMan. You can use ProMan for practical analysis and control of all logistical data and project-related procurement activities using just one transaction. In this lesson, you will become familiar with the various functions of ProMan based on examples.
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Unit Objectives After completing this unit, you will be able to:
SAP
Use ProMan and make the required system settings
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•
Unit Contents
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Lesson: ProMan..................................................................... 306 Exercise 15: ProMan........................................................... 315
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Lesson: ProMan Lesson Overview In this lesson you will become familiar with the options of ProMan. You can use ProMan to monitor the data from different applications for project-related procurement processes in a single transaction and to carry out different procurement processes.
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After completing this lesson, you will be able to: •
Use ProMan and make the required system settings
Overview
SAP
SAP
In the context of procuring external activities and material components for your project, a large number of documents is created in the Project System, Materials Management, Purchasing and Production. You use ProMan for the the structured monitoring of project-relevant logistical information and for executing individual procurement functions.
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Figure 126: What is ProMan?
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Lesson: ProMan
The Project System is one of the most integrated components of mySAP ERP Operations: Support. An area in which this is particularly noticeable is the internal and external procurement of material and activities: As soon as an object is generated in the Project System, the relevant documents (for example, purchase requisitions) are created in other applications.
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ProMan solves this problem:
• •
Consolidated information from the procurement process from a variety of applications. Structured display of information. The display can be adapted to suit the individual user. Execution of individual steps in the procurement process directly from ProMan. Access to data from the Project System, Purchasing, Production, Requirements Planning, and Inventory Management. All objects and documents are taken into account, both planned and unplanned objects. Manually created documents are also displayed.
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•
Internal
These documents are processed by the corresponding departments (for example, Purchasing). Previously, this meant that the project team only had limited access to information that was important for the project, information that was actually triggered by the Project System.
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Figure 127: ProMan: Char. tab
ProMan is an application that is integrated with Materials Management, Purchasing and Production.
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ProMan consists of a selection screen and a main screen. The main screen has a hierarchical navigation area and different overviews, for example, for components, quantities, dates, activities, orders, documents and so on. The documents and orders that are displayed in ProMan are, for example, purchase requisitions, purchase order items, reservations, planned orders, and so on. In the hierarchical navigation area, WBS elements, networks, activities and activity elements, and components are displayed.
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For components or documents to be displayed in ProMan, they must be assigned or account assigned to an object in a project (for example, WBS element or network activity). Caution: Requirements that are independent of a project, for example, that refer to anonymous plant stock, cannot be evaluated in ProMan.
SAP
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ProMan is a tool for monitoring procurement processes, and also for controlling these procurement processes. A definite prerequisite is a work breakdown structure and/or a network to which the components or services to be procured are assigned. The ProMan selection screen allows all, or only some, of these components or services to be selected for processing in ProMan. For example, the slide shows several procurement processes that can be executed or analyzed in ProMan: Reservation, purchase requisition, purchase order, goods receipt, goods issue.
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Figure 128: Scenario: Purchasing Components
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Lesson: ProMan
Functions
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Figure 129: Selection Screen
SAP
In the second section, you can enter a ProMan profile. This determines the display of variances and the selection of documents that ProMan is to display.
The selections you make here can be very complicated. So that you do not lose the settings completely each time you exit the selection screen, you can save the entire selection screen as a variant.
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In the third section you define the criteria for filtering the selection. In general, the filters can refer to attributes of the components or the activities and activity elements.
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The first section is where the components and external services are actually selected. You do this by specifying the project definition, sales order number, WBS element, or network.
SAP
The overall selection screen for ProMan is subdivided into three sections.
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Unit 7: ProMan
The main ProMan screen is divided into two areas. A hierarchical navigation area on the left, and the area for detailed information on the right. Tab pages subdivide this second area into individual sections. The slide shows the component overview.
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Reservation number including item Name and description of the material Requirements quantity with unit of measure Item category Purchasing data (purchasing organization, purchasing group)
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• • • • •
SAP
In the component overview, you are provided with the following information, for example:
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Figure 130: Component Overview
Figure 131: Orders and Documents View
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Lesson: ProMan
The overview of orders/documents gives you information about orders (for example, planned orders, production orders) and documents (purchase requisitions, purchase orders, requests for quotation, material documents and so on) that are assigned to the selected components (or external services). The individual documents and orders can be displayed directly from ProMan. Simply double-click the individual document or order number to do this.
Reservation or purchase requisition Grouping to purchase requisition Purchase order Delivery Goods issue Transfer stock posting
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• • • • • •
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You can also create new documents from all of the overviews. The context determines which documents you can create. The slide shows all the options that can be created:
• • • • • •
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Requirements quantity of the reservation Quantity in the planned order and in the production order Quantity of the purchase requisition and the purchase order Stock Quantity withdrawn Quantity in the material document
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The Quantities view supplies you with detailed information about the quantities and stock levels of components. In detail, you see the following:
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Figure 132: Quantities View
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Figure 133: Dates View
• • • •
Requirements date Delivery date of the purchase requisition and purchase order Basic start and finish date of planned orders and production orders Final delivery date of production orders
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The date overview gives you detailed information about the dates of components (and external services). For example, you are provided with the following information:
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Figure 134: ProMan: Additional Functions
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Lesson: ProMan
You can select other functions from the ProMan menu. In ProMan, choose Edit → Functions to carry out the following functions:
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Order progress Order report Single-item, single-level (requirements planning run, MRP) Single-item, multi-level (requirements planning run, MRP) Project planning (requirements planning run, MRP) Stock/requirements List
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• • • • • •
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Customizing
SAP
SAP
In Customizing, you can set up two profiles for ProMan: ProMan profile. This is optional and is selected when ProMan is called up. The individual indicators are as follows: • • • •
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Profile and Description: Contains number and short description of the profile Exception Profile: This is the second ProMan profile (see below) Orders/Documents: This defines per document or order whether it is read and evaluated in ProMan. Views: Defines which views are displayed in ProMan.
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Figure 135: ProMan: settings
Unit 7: ProMan
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Exception profile. This is optional. It is not assigned directly when ProMan is called up, instead it is selected via the ProMan profile (see above). The exception profile specifies rules that are evaluated and the result of this evaluation determines whether the traffic lights are then set to red or yellow. The traffic lights are displayed on the individual overviews. The rules for exceptions are therefore adjusted to fit the individual views, such as exceptions for documents, for example.
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Lesson: ProMan
Exercise 15: ProMan Exercise Objectives After completing this exercise, you will be able to: • Use ProMan to analyze project-related material procurement • Create a purchase order in ProMan
Only Partner
You analyze the different procurement processes for your turbine project again using ProMan. For individual material components you create a purchase order in ProMan and, if necessary, enter its goods receipt later on.
Task:
Field name
Value
Project definition
Your Project
Profile
ProMan, Demonstration, IDES
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Use
Call ProMan using the following data:
SAP
SAP
1.
Use
Call ProMan to monitor and control material procurement for your project.
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Question: What do you see on the screen? 2.
What is the material group of component T-20230?
3.
Reservations have been generated for all components. Look at reservation T-20100.
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What is the reservation number and what is the assigned movement type? The number of the reservation is: _________________ The movement type is: _________________ 4.
Look at the assigned or account assigned orders and documents for your project and answer the following question. Why are no documents displayed for activity 3000? How many and what type of documents are assigned or account assigned to your project? Continued on next page
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Business Example
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Create a purchase order for components T-20100 and T-20210. Use the following data: Field name
Value
Vendor
1000
Company code
1000
Purchasing org.
1000
Purchasing group
001
What is the number of the purchase order? 6.
7.
Display the delivery date of the purchase order in ProMan. Then change the delivery date of the purchase order. Change the delivery date to an earlier date (for example, one month before the original delivery date). Optional: Post a goods receipt for the purchase order in ProMan.
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Display the purchase order number in ProMan.
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5.
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2005 / Q2
PLM220
Lesson: ProMan
Solution 15: ProMan Task: Call ProMan to monitor and control material procurement for your project. Call ProMan using the following data: Field name
Value
Project definition
Your Project
Profile
ProMan, Demonstration, IDES
Internal
Only
1.
a)
Choose SAP Menu → Accounting → Project System → Material → Execution → Project-Oriented Procurement (ProMan)
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Question: What do you see on the screen?
Enter data as required. Choose Execute.
SAP
2.
What is the material group of component T-20230?
Use Internal
3.
Scroll to the right until you can see the Material Group column. The material group is: 00101, steel.
Partner
a)
SAP
On the left, there is a navigation area and on the right you see the component overview, which shows the four components of activity 3000.
Reservations have been generated for all components. Look at reservation T-20100. What is the reservation number and what is the assigned movement type? The number of the reservation is: _________________
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The movement type is: _________________ a)
Double-click the reservation number in the first row of the component overview. The movement type of the reservation is displayed on the top-left of the reservation. The movement type is: 281, goods issue for network Choose Reservation → Exit.
4.
Look at the assigned or account assigned orders and documents for your project and answer the following question.
Partner
Why are no documents displayed for activity 3000?
SAP
Double-click the top WBS element in the navigation area to select it. The documents are assigned or account assigned to the top WBS element and not to activity 3000. This is because of the automatic requirements grouping and the default setting of the procurement indicator.
SAP
a)
Use
How many and what type of documents are assigned or account assigned to your project?
Internal
Only
Exit the reservation.
Choose the Orders/Docs tab page.
Create a purchase order for components T-20100 and T-20210. Use the following data: Field name
Value
Vendor
1000
Company code
1000
Purchasing org.
1000
Purchasing group
001
Only
Internal
5.
What is the number of the purchase order?
Continued on next page
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There are ten purchase requisitions which have not been purchased.
2005 / Q2
PLM220
Lesson: ProMan
Display the purchase order number in ProMan. a)
Select both components. Select Execute and then the entry Generate purchase order. Enter the above date and choose Execute. The purchase order is created automatically. A dialog box containing the purchase order number appears.
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Choose Refresh and scroll to the right. Display the delivery date of the purchase order in ProMan. Then change the delivery date of the purchase order. Change the delivery date to an earlier date (for example, one month before the original delivery date). a)
Select the Dates tab page. Scroll to the right until you can see the Delivery Date Purchase Order column. In change mode, go to the purchase order.
SAP Use
Choose Refresh to update the data in ProMan. 7.
Optional:
Internal
Post a goods receipt for the purchase order in ProMan. a)
Right-click the purchase number in ProMan and post the goods receipt.
Partner
Enter a new delivery date and save the purchase order using the relevant icon.
SAP
Select the purchase order number and in the context menu choose Change (right-hand mouse button).
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6.
Internal
Display the purchase order number in ProMan.
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Lesson Summary You should now be able to: • Use ProMan and make the required system settings
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Unit Summary
Unit Summary You should now be able to: • Use ProMan and make the required system settings
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Unit Summary
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Test Your Knowledge
Test Your Knowledge 1.
Which of the following statements concerning ProMan are correct? A
□
B
□ □
C D
□
E
□
F
In ProMan you can also analyze purchase orders that have been manually account-assigned to a WBS element. In ProMan, you can post goods receipts and goods issues amongst other things. You can define user-specific layouts for the overviews in ProMan. In order to use ProMan, you must have defined the corresponding profiles in Customizing. In the Customizing profile for ProMan, you can specify which exceptions are displayed, which orders and documents are read and which views are displayed. In ProMan, you cannot only analyze data from the Project System but also data from Materials Management, Purchasing and Production.
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Choose the correct answer(s).
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Test Your Knowledge
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Answers 1.
Which of the following statements concerning ProMan are correct? Answer: A, B, C, E, F
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Explanations regarding incorrect statement: All Customizing settings for ProMan are optional and no prerequisites have to be met for using ProMan.
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Course Summary
Course Summary You should now be able to: • • • •
Schedule projects Plan and execute internal services Trigger and edit procurement processes Procure and deliver materials for the project
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Course Summary
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SAP AG has made every effort in the preparation of this course to ensure the accuracy and completeness of the materials. If you have any corrections or suggestions for improvement, please record them in the appropriate place in the course evaluation.
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