PLM160 Recipe Management

January 11, 2017 | Author: Shailendra Rane | Category: N/A
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Short Description

Receipe Management...

Description

PLM160 Recipe Management

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THE BEST-RUN BUSINESSES RUN SAP

SAP Use

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2005/Q2

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Material number 50077581

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Internal

SAP R/3 Enterprise

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SAP

SAP AG 2005  SAP AG©2003

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Partner

Recipe Management

Internal

PLM160

Copyright

Copyright 2005 SAP AG. All rights reserved. Neither this publication nor any part of it may be copied or reproduced in any form or by any means without the prior written consent of SAP AG. The information contained in this publication is subject to change without prior notice.

SAP Use

other software vendors. „ Microsoft, Windows, Outlook and PowerPoint are registered trademarks of Microsoft Corporation. „ IBM, DB2, DB2 Universal Database, OS/2, Parallel Sysplex, MVS/ESA, AIX, S/390, AS/400, OS/390, OS/400,

„ „ „ „ „

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„ „ „

iSeries, pSeries, xSeries, zSeries, z/OS, AFP, Intelligent Miner, WebSphere, Netfinity, Tivoli, and Informix are trademarks or registered trademarks of IBM Corp. in the USA and/or other countries. ORACLE is a registered trademark of ORACLE Corporation. UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group. Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, and MultiWin are trademarks or registered trademarks of Citrix Systems, Inc. HTML, XML, XHTML, and W3C are trademarks or registered trademarks of W3C®, World Wide Web Consortium, Massachusetts Institute of Technology. JAVA is a registered trademark of Sun Microsystems, Inc. JavaScript is a registered trademark of Sun Microsystems, Inc., used under license for technology invented and implemented by Netscape. MaxDB is a trademark of MySQL AB, Sweden. SAP, R/3, mySAP.com, xApps, xApp and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and in other countries worldwide. All other product and service names mentioned are the trademarks of their respective owners. Data contained in this document serves informational purposes only. National product specifications may vary. The information contained in this publication is subject to change without prior notice. These materials are provided by SAP AG and its affiliated companies ("SAP Group") for informational purposes only, without representation or warranty of any kind, and SAP Group shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP Group products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty.

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„ Trademarks „ Some software products marketed by SAP AG and its distributors contain proprietary software components of

SAP

Internal

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Internal

 SAP AG 2003

Course Prerequisites

Required: z Overview course on Product LifeCycle Management / LifeCycle Data Management (PLM100)

z Experience with Produce LifeCycle Management and LifeCycle Data Management functions

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SAP Use

 SAP AG 2006

SAP Only

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z Experience with Environment, Health & Safety (EH&S) basic data and tools

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Recommended:

Target Group

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Project teams implementing Recipe Management as part of their new product development process

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Consultants interested in understanding how Recipe Management can assist companies in their product definition process

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z Duration: Five days

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These training materials are not teach-yourself programs. They complement the course instructor's explanations. There is additional space throughout the course for you to write down additional notes and information.

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SAP

 SAP AG 2006

SAP Only

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z Target audience

Course Overview

Contents: z Course Goals z Course Objectives z Course Content

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 SAP AG 2006

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z Main Business Scenario

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z Course Overview Diagram

Course Goals

This course will prepare you to: z Perform new product development processes using Recipe Management tools

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Only SAP Use

 SAP AG 2006

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z Use versions and Engineering Change Management to manage recipes

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z Create and edit specifications, phrases, and recipes

Course Objectives At the conclusion of this course, you will be able to: z Understand the role of Recipe Management within the PLM and NPDI solutions z Utilize EH&S basis data and tools to enable Recipe Management z Perform new product development using Recipe Management

Partner SAP

z Create profiles for energy and storage/process losses z Explain recipe transformation and SCM integration z Preview Trial Management functionalitym focusing on the transition from laboratory product development to full production

 SAP AG 2006

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z Use recipes to model nutritional data and diet suitability

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z Manage recipe change history using ECM and versioning

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z Create and edit recipes using basic and advanced functions

Course Content PLM 160

Unit 2

Specification Database: Basics

RM Formula: Advanced Topics

Unit 11

Unit 3

Phrase Management

Nutrients: Specs, Comp, and Standardization

Unit 4

Specification Database: Advanced

Unit 12

Diet Suitability

Unit 13

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Unit 5

WWI Reporting and EH&S Tools

Profiles: Process and Storage Losses; Energy

Unit 14

Key Figures

Unit 6

Recipe Management Workbench

Unit 15

Recipe Engineering Change Management

Unit 7

Recipe Header Information

Unit 16

Unit 8

Recipe Process and Process Elements

Recipe Versioning, Drafts, and Replacement

Unit 17

SCM Integration

Unit 9

RM Formula Basics

Unit 18

Trial Management and RM Outlook

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Internal

 SAP AG 2006

SAP

SAP

Unit 10

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Course Introduction

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Unit 1

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Preface

Partner SAP

Recipe Management Workbench

6

Specification Database: Basics

2

Recipe Header Information

7

Phrase Management

3

Recipe Process and Process Elements

8

Specification Database: Advanced

4

RM Formula Basics

9

WWI Reporting and EH&S Tools

5

RM Formula: Advanced Topics

10

 SAP AG 2006

SAP Partner

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1

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Internal

Course Introduction

Internal

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Course Overview Diagram

Partner SAP

Recipe Engineering Change Management

15

Diet Suitability

12

Recipe Versioning, Drafts, and Replacement

16

Profiles: Process and Storage Losses; Energy

13

SCM Integration and Recipe Transformation

17

Key Figures

14

Trial Management and RM Outlook

18

 SAP AG 2006

SAP Partner

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11

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Internal

Nutrients: Specs, Comp, and Standardization

Internal

Only

Course Overview Diagram

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 SAP AG 2006

SAP Partner Only

Internal

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SAP

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Internal

Recipe Management Introduction

© SAP AG

PLM160

1-1

Introduction

Contents: z Recipe Management as part of New Product Development and Introduction (NPDI) z Where Recipe Management fits in the PLM roadmap z How Recipe Management is relevant to process industries

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z PLM Recipe Management and SCM integration

 SAP AG 2006

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SAP

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z History and basis of SAP Recipe Management

© SAP AG

PLM160

1-2

Introduction: Unit Objectives

At the conclusion of this unit, you will be able to: z Describe the SAP Product LifeCycle Management (SAP PLM) modules and explain where Recipe Management fits in the PLM roadmap

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z Describe Recipe Management as part of New Product Development and Introduction (NPDI)

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z Describe the history and basis of SAP Recipe Management

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 SAP AG 2006

SAP Partner Only

Internal

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SAP

Internal

z Explain how Recipe Management is relevant to process industries

© SAP AG

PLM160

1-3

Partner

1

Recipe Management Workbench

6

Specification Database: Basics

2

Recipe Header Information

7

Phrase Management

3

Recipe Process and Process Elements

8

Specification Database: Advanced

4

RM Formula Basics

9

WWI Reporting and EH&S Tools

5

RM Formula: Advanced Topics

10

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 SAP AG 2006

SAP Partner Only

Internal

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SAP

Course Introduction

Internal

Only

Course Overview Diagram

© SAP AG

PLM160

1-4

Partner

11

Recipe Engineering Change Management

15

Diet Suitability

12

Recipe Versioning, Drafts, and Replacement

16

Profiles: Process and Storage Losses; Energy

13

SCM Integration and Recipe Transformation

17

Key Figures

14

Trial Management and RM Outlook

18

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 SAP AG 2006

SAP Partner Only

Internal

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SAP

Nutrients: Specs, Comp, and Standardization

Internal

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Course Overview Diagram

© SAP AG

PLM160

1-5

Introduction: Business Scenario

z Your company is in a process industry – including consumer products (food and non-food), chemicals, and pharmaceuticals – and is interested in improving its new product development and commercialization process.

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SAP

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 SAP AG 2006

© SAP AG

PLM160

1-6

The Key is Effective, Collaborative NPDI Processes New Product Development and Introduction (NPDI) is the process of managing all activities and resources to bring a new product to market that meets customer needs and supports the business goals.

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Supply Chain

Designs

Bills of material

Opportunity

Manufacturing

Marketing Launch plans

Product

External Partners

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 SAP AG 2006

SAP Partner Only

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SAP

Customer needs

R&D

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Marketing

© SAP AG

PLM160

1-7

SAP Supports an Integrated, Closed-Loop NPDI Process 2. Balance portfolio ƒ Prioritize investments ƒ Balance resources

1. Determine need for new products

Idea, Portfolio Management

ƒ Track opportunities ƒ Prioritize concepts

3. Create project plan

8. Manage project

4. Design product

Partner

Product Development

Supply Chain Planning

Product RampUp

ƒ Create demand ƒ Prepare channel

Market Launch

6. Establish Production

5. Establish sourcing and supply chain ƒ Select optimum suppliers ƒ Create optimum supply chain

7. Launch Product

Prototyping

ƒ Set up manufacturing process ƒ Resolve design problems

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Finding, Investing in, and Launching the Right New Products

SAP Partner Only

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SAP

Strategic Sourcing

ƒ Meet customer needs ƒ Meet business goals

 SAP AG 2006

ƒ Manage stage reviews ƒ Monitor schedule and budget

Project, Resource, and Cost Management

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ƒ Schedule tasks ƒ Allocate resources ƒ Define quality gates and deliverables

© SAP AG

PLM160

1-8

SAP Products Supporting NPDI • xApp Product Definition (xPD) • xApp Resource and Portfolio

Idea, Portfolio Management

Management (xRPM)

• cProjects (mySAP

• mySAP PLM

Supply Chain Planning

Product RampUp

• mySAP SRM • mySAP SCM

Market Launch

• mySAP CRM

• mySAP ERP

SAP

 SAP AG 2006

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SAP provides an integrated solution to enable the New Product Development and Introduction (NPDI) business process.

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This comprehensive solution develops and manages new products from initial concept through to obsolescence.

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Recipe Management drives the formulation, analysis, and eventual commercialization of new products

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Product Development

Prototyping

SAP Only

Internal

Strategic Sourcing

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ƒ Recipe Mgmt ƒ Spec Mgmt

Project, Resource, and Cost Management

Internal

Only

PLM or ERP)

© SAP AG

PLM160

1-9

What is Product Lifecycle Management ?

„ Product Lifecycle Management (PLM) is a solution that

facilitates creativity. It takes the idea of product innovation beyond the boundaries of traditional organizational constraints. „ From first product conception, development, design, and

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„ PLM provides all needed information over the complete

product and asset life cycle, through the extended supply chain, thereby ensuring legal compliance.

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 SAP AG 2006

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SAP

Internal

engineering onwards to production ramp-up, license to operate, product change management – and well into the area of quality management, service, and maintenance – PLM provides a holistic view of all product-related business processes.

© SAP AG

PLM160

1-10

PLM Application Map 2005

Product and Project Portfolio Management Life-Cycle Process Support

Product Development

Project Planning

Time and Resource Management

Strategic Portfolio Management

Project Execution

Development Prototyping and Hand-Over to Sales, Quality Engineering Collaboration and Production RampService & and Improvement Strategic Sourcing Up Maintenance

Document Management

Product Master & Structure Management

Specification and Recipe Management

Service & Maintenance Structure Management

Product Costing Change and Configuration Management

Corporate Services

Audit Management

Hazardous Tracking / Product Stewardship

Dangerous Goods / Waste Management

Workers Health and Safety

SAP NetWeaver

People Integration

Information Integration

Process Integration

Application Platform

 SAP AG 2006

SAP Partner Only

Internal

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SAP

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Partner

Internal

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Life-Cycle Data Management

Idea Management and Concept Development

© SAP AG

PLM160

1-11

mySAP PLM Recipe Management Recipe Management

Manages all product data from concept thru launch and beyond…

Product Developer’s Workbench Integrated maintenance of recipes, formulas, specifications, structured process definition with equipment requirements, and in-process control (QM)

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Change and version management

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Recipe trials manage ramp-up to production volume

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Complete Management of All Specification Data „

Flexible and adaptable database shared with EH&S

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Centralized management of all types of specifications

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Manage all technical properties and characteristics

Internal

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Sophisticated Formulation Capabilities „

Nutrition and total solid calculations

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Losses, gains, and cost management

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Formula standardization, optimization, and comparison

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 SAP AG 2006

SAP Partner Only

Internal

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SAP

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© SAP AG

PLM160

1-12

Recipe Management Focus Recipe Management is Designed to: „

Support new recipe-based product development processes

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Start with high-level requirements and extend to detailed material and process specifications

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Manage controlled development of recipes over different enterprise levels

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Support integrated communication between different departments

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Process industry – including consumer products (food and non-food), chemicals, and pharmaceuticals

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Target Users „

Product developers creating new products and maintaining existing products

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Users at local/production sites (provide executable recipes based on centrallymanaged products)

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SAP

 SAP AG 2006

The target audience is research and development, usually at a central, corporate location.

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Internal

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SAP

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Internal

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Target Customers

© SAP AG

PLM160

1-13

Product Definition: Many Sources and Uses

Recipe Management

Prod. Developer

EH&S/ Regulatory

Partner

B WE

Finance

„

Define/Maintain Product and Process Data

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Link all Relevant Internal and External Business Processes

Prod.. Planner

SAP

 SAP AG 2006

SAP

By centralizing product definition information, mySAP PLM links the different business processes that provide input to developing product specifications and the processes which ultimately use the specifications (for example, manufacturing).

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Using SAP’s Internet collaboration tools, your suppliers and customers can also be linked to your product development processes

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This eliminates the need to re-key recipe information, reducing effort and errors generated by duplication of product and formula information

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This also provides much greater control over recipe and formula information – extending from corporate design information to data required to produce in the plants.

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R&D typically starts the definition of product information.

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Other review and input is made by Finance (for costing).

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There is a review to ensure compliance with safety regulatory requirements.

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Process engineering plays a key role in defining equipment and processing requirements.

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Production Planning prepares to manufacture the new product..

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All users of PLM information are linked to create a cohesive, streamlined new product development, approval, rollout, and change management process

© SAP AG

PLM160

1-14

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Procedure

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Internal

Business Partners

Equipment

Internal

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Formula

Process Engineer

ISA Standard S-88 Recipe Hierarchy R&D

General General Recipe Recipe

Site Site Recipe

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Specification of materials, process, and equipment

Site Site Recipe Recipe

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Set of plants

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Address regional requirements

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Plant-specific level of detail

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Managed by PP-PI

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Production execution

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Batch and equipment level

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Mfg

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Master Master Recipe Recipe

Master Recipe Recipe

Control Control Recipe Recipe Control Recipe Control Recipe Control Control Recipe Recipe Control Control Recipe Recipe

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SAP

 SAP AG 2006

SAP

„

The design SAP Recipe Management follows the industry standard defined by the World Batch Forum (ISA standard S-88)

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This specification defines a common, hierarchical approach for defining recipe information: • The top two levels are typically created and maintained during product development processes; the bottom two are used during execution by manufacturing.

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• The highest level, or general recipe, is location-independent; it applies regardless of plant or equipment. • The site level typically contains information specific to a set of plants, that is, with common geography, end requirements, or raw materials. • At master level, the plant and production version recipe resides in and is owned by Production Planning – Process Industries (PP-PI). • At control level is the process order and batch recipe.

© SAP AG

PLM160

Partner

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Corporate or enterprise level

Internal

Internal

„

1-15

mySAP PLM Recipe Management: Overview

Recipe

Header Header Data Data

Output/Product

Formula

Process

Process Instructions

Process

Process

Partner

Ingredient/ Inputs

Input/Ingredient • Whole Grain Oat • Spec-20-5470 91 % • Apple Flavor • Spec-20-2125 0.001% • Salt • Spec-20-1861 0.01 % • Pouch, Foil •…

Equipment Requirements

• Measure or weigh ingredients and add to make-up tank • Add rework to make-up tank • Blend ingredients • Pass ingredient through metal detector • Transfer to use tank and maintain temperature under constant agitation

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Equipment Requirements • Make-up tank with 10 liter capacity; heat up to 100°C

 SAP AG 2006

SAP Partner Only

Internal

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SAP

Product/ Outputs

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Formula

• Applecin

© SAP AG

PLM160

1-16

Managing Product Data: Specifications

OUTPUT: Finished Product Specs INPUT: Ingredient Specs Oil, Soybean Flavoring, Vanilla Flour ….

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Sugar

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• Composition • Sucrose – 99.997% • Sulfiting Agent - .003% • Granularity – .005 mm • Color - 10 • Moisture content – .01% • Fat Content – 17% • nnnn…

„

Specifications are created to capture the detailed properties and characteristics for all components of your products, including:

Partner

Use

SAP

 SAP AG 2006

SAP

• Raw materials, ingredients, and all other inputs to the process • Output specifications for both intermediate and finished formulas • Packaging materials • Finished, packaged product „

This simple example shows typical properties and characteristics that define inputs to our cookie, as well as properties desired in the final product.

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SAP’s specification database (based on EH&S) represents a very flexible, powerful tool for storing structured product and raw material information.

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The physical and chemical properties of the inputs and outputs of your production processes are detailed to whatever level is required by the particular business and product mix.

© SAP AG

PLM160

1-17

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Internal

Internal

Cookie, Applecin, 12 oz. • General: • Kosher • Allergens • Pack Sizes • Snack Pak, 2 oz. • Family, 24 oz. • Institutional, 5 lb. • Composition, Standard • Composition, Label • Nutrition • Daily Requirements • Vitamins & Minerals

Link Between Materials and Specifications

Formulation or packaging-related Attributes

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Manufacturing execution attributes

Partner

2 Separation of material and specification provides: ƒ Efficiency – A single specification describes a material that may be used in many different ways ƒ Consistency – A material is described by the same specification(s) everywhere it is used

SAP

 SAP AG 2006

SAP

„

The link between specifications and the material master illustrates one of the integration points that SAP built between PLM (development) and Supply Chain Management (SCM) (execution).

„

Using specifications is an efficient way to define products, because the content of multiple-pack sizes are described only once.

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Consistency is also improved because this same specification (or set of specifications) is used to describe this unique material wherever it is used.

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material A2 A2 (barrel) (barrel)

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Internal

Materials with different packaging

material material A1 A1 (5 gallon) (5 gallon)

Internal

1

Specification A

© SAP AG

PLM160

1-18

PLM and SCM Integration

Product LifeCycle Management

Supply Chain Management

Recipe Management Purchasing, planning

General recipe

Partner

Materials, BOMs, master recipe

Inspection plan

Inspection lots

SAP

 SAP AG 2006

SAP

„

One of the strongest differentiators of the SAP PLM solution is its ability to directly drive production processes through the integration to manufacturing functions.

„

Key elements of this integration to manufacturing execution include: • Linkage between specifications and the material master • Generation of Production Planning bill of material from the R&D formulation • Integration with Quality Management to generate inspection plan characteristics from the R&D recipe information (specifications)

© SAP AG

PLM160

1-19

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• Creation of the PP-PI (plant) master recipe from the general or site recipe defined by R&D processes

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Quality Management

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Internal

Manufacturing execution, Batch management

Internal

Only

Site recipe

Product Development Lifecycle: Key Capabilities Concept Specification Development Initiation Initiate Initiate Stage Stage Gate Gate Process Process

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Change Management

Specification

Vendor Collaboration

Create Plant Operating Formula

Label Management

Recipe Development

Link to Materials/ BOM Generation

Specification management

Partner

Specification Management

„

Flexible and adaptable to specific customer requirements

„

Material master independent product/ raw material definition

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Can be used in combination with SAP PLM and EH&S

Multilevel recipe management „

At enterprise, site/area, and plant levels

„

ISA S88 Standard compliant

Flexible management of dependent info „

Composition, nutrition, material list, and so on

Flexible reporting and label generation functions Integration with other SAP life cycle processes „

Project Management, Document Management

„

Vendor/customer collaboration, Quality Management

„

Purchasing, Planning, Manufacturing, and process control

Use

SAP

 SAP AG 2006

SAP

The product development process in process industries is often called phase-gate.

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Some of the key functions of SAP’s PLM for process solution that enable the stage-gate product development process are defined with cross-application tools such as SAP xApp Resource and Portfolio Management (xRPM) and SAP xApp Product Definition (xPD). The entire new product development project and process is defined using SAP Project System or cProject functionality, which can be accessed through Web-based interfaces.

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Recipe Management provides for creation and maintenance of specification data required to define product and packaging details.

„

One opportunity for collaboration via the Web is in defining ingredient specifications with possible suppliers.

© SAP AG

PLM160

1-20

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„

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Specification Conversion

Internal

Internal

Enter Product Definition

Specification Development

Availability and System Landscape Recipe Management 1.0 „

Sept. 2001, based on SAP R/3 4.6C

Recipe Management 2.1 „

March 2003, based on SAP R/3 Ent 1.10 /2.00

Available December 2004

„

Based on SAP ECC 5.0

SAP R/3

Production system

System landscape

„

Development and production in one system Centralized development system and decentralized production systems

Development system

Distribute BOM, Generate recipe

Production system

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Partner

„

Production S\system

SAP

 SAP AG 2006

Only

Internal

Centralized development allows customers to keep their production on an earlier SAP R/3 release while installing PLM on a separate SAP R/3 Enterprise box.

Partner

„

SAP

Use

„

EH&S

Internal

Only

RM in mySAP ERP 2004

RM

© SAP AG

PLM160

1-21

Recipe Management 2.1 General „

Workbench for integrated maintenance of recipes, formulas, specifications, equipment and materials

„

SAP Project System integration for recipe and formula

„

Enhanced version management: Draft management, explicit replacement

„

Equipment requirements

„

Process parameters

„

PP-PI integration: Master recipe generation

„

Building blocks

Partner

Formula „

Nutrition and total solid calculations and standardization

„

Loss and gains / cost handling

„

Stream concept for intra-recipe material flow

„

Formula comparison with Microsoft Excel output function

SAP

 SAP AG 2006

Recipe Management 2.1 represents a giant leap forward in functionality from its previous release. Highlights include: • Recipe Developer’s Workbench: A brand new interface to improve access to development information (all in one screen) while simplifying the process (favorites, drag and relate) • Integration between RM and SAP Project System to link recipe development to a larger product development project or program • Information about process and equipment requirements is stored as structured data at general and site recipe levels (which will be used to drive generation of master recipe in PP-PI) • Many enhancements have been made in the area of formula calculation, summarization, and display

© SAP AG

PLM160

1-22

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• Improved management of formula changes, using a new version management technique called drafts

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„

SAP

Use

Structured process definition including in-process control (QM)

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Internal

„

Internal

Only

Recipes

New Functionalities in mySAP ERP 2004 EH&S Specification Database „ New

specification types DIET and DIET_GROUP to address diet suitability

„ Access

packaging specifications from the recipe workbench

Formula of diets, that is, allergens and suitability declarations

„ Calculation

of key figures

„ Summing „ Saving

up component types

formula data with primary output

Partner

Recipe „ Enhanced

output functionalities

„ Consistency „ Managing

checks and enhanced user statuses

trials with SAP Recipe Management

SAP

 SAP AG 2006

SAP

Diet suitability: You create diet substances of the specification type diet substance and enter limit values. If this quantity is exceeded in a formula, you can determine that it is no longer possible to fulfill the requirements relevant to the diet (for example, low fat or color limitations).

„

Key figures: Key figures are properties of the primary output of a recipe. The value of the key figures is the result of various calculations of data in the current formula. The system uses a calculation rule to determine the value of the key figure.

„

Trial Management: This component optimizes your product development process from the first trials and prototypes through to full production. While the functions required for trials are similar to those for production and quality assurance, a greater degree of flexibility is required for trial planning. Trial Management supports carrying out a number of different trials and linking to all trial-related areas and objects.

© SAP AG

PLM160

1-23

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„

Partner

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„ Calculation

Use

Internal

maintenance of inputs and outputs

Internal

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„ Enhanced

Introduction: Unit Summary

You should now be able to: z Describe the SAP PLM modules and explain where Recipe Management fits in the PLM roadmap z Explain how Recipe Management is relevant to process industries

Only Partner

z Describe the history and basis of SAP Recipe Management

Use

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Internal

z Describe Recipe Management as part of New Product Development and Introduction (NPDI)

© SAP AG

PLM160

1-24

Only

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Use

Partner

Internal

Specification Database: Basics

© SAP AG

PLM160

2-1

Specification Database: Unit Objectives

At the conclusion of this unit you will be able to: z Store and manage specifications, such as

substances and their properties, in the specification database z Maintain the relationships between substances

Only

Internal

and materials in logistics z Search for specification data via the specification

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Use

Partner

information system

© SAP AG

PLM160

2-2

Partner

1

Recipe Management Workbench

6

Specification Database: Basics

2

Recipe Header Information

7

Phrase Management

3

Recipe Process and Process Elements

8

Specification Database: Advanced

4

RM Formula Basics

9

WWI Reporting and EH&S Tools

5

RM Formula: Advanced Topics

10

Use

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Course Introduction

Internal

Only

Course Overview Diagram

© SAP AG

PLM160

2-3

Partner

11

Recipe Engineering Change Management

15

Diet Suitability

12

Recipe Versioning, Drafts, and Replacement

16

Profiles: Process and Storage Losses; Energy

13

SCM Integration and Recipe Transformation

17

Key Figures

14

Trial Management and RM Outlook

18

Use

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Nutrients: Specs, Comp, and Standardization

Internal

Only

Course Overview Diagram

© SAP AG

PLM160

2-4

Specification Database: Business Scenario

z The development department has developed a

new product. z Your enterprise is now preparing to launch the

product on the market.

Only

Internal

z All existing information and data is collected

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Use

Partner

and entered in the specification database.

© SAP AG

PLM160

2-5

The specification database provides a placeholder for a complete business solution for environmental, health, safety, and Recipe Management processes. The specification database is used in the areas of:

Partner

Testsubstance

leichtentzündlich Article: 0041504711 highly flammable Batch: 1234567890 facilement inflammable

08-19-1998

D:

ätzend corrosive corrosif

Leichtentzündlich. Reagiert mit Wasser unter Bildung giftiger und leichtentzündlicher Gase. Ätzend. Eingeatmete ätzende Substanzen können zu einem toxischen Lungenödem führen. US: Highly flamable. Contact with water liberates toxic, highly flammable gas. Corrosive. Inhaled corrosive substances can lead to a toxic oedema of the lungs. F: Facilement inflammable. Au contact de l'eau dégage des gaz toxiques et extrêmement inflammables. Corrosif. L'inhalation de substances corrosives peut provoquer un oedème toxique pulmonaire.

Benefits: „

Specification database integrates with Logistics to produce BOMs, material safety data sheets (MSDS), labels, and regulatory reports

„

Considerable reduction in time and money spent on specification creation

Use

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Product safety, Dangerous Goods Management, Industrial Hygiene and Safety, Waste Management, Occupational Health, and Recipe Management

ca. Goldfarbe

Internal

Only

„

1234567890123456789 1234567890123456789

Specification Database

© SAP AG

PLM160

2-6

Specification Database Integration into Logistics The specification database is the backbone for EH&S and RM

SAP PLM

R/3 R/3 Human Human Resources

Recipe Management

Product Safety

Only

Finance Finance

Partner

Core R/3 system

Logistics Logistics (PP,SD,MM,QM) (PP,SD,MM,QM)

Complementary Complementary software, software, xApps xApps

Waste Management

Use

Recipe Management

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Dangerous Goods Management

OH / Industrial Hygiene and Safety

Internal

Business Business Information Information Warehouse Warehouse

Specification database

© SAP AG

PLM160

2-7

mySAP PLM and the Supply Chain z z z z z z z z

Raw material spec sheets Vendor information SOP (standard operation procedure) Labels Storage regulations Exposure log Accident management Waste costing

Supplier

z

SAP EH&S

z z

Production

z

Shipping documents Dangerous goods check Bills of material creation Waste transports Hazardous waste manifest Labels

Shipping

Customer

Only

Sales

Internal

Production planning

z z

Supplier MSDS Supplier certification (kosher)

z

z

z z

z

z

z

Substance information system Internet-based information system MSDS

SAP

 SAP AG 2006

z

Workplace monitoring Standard Operating Procedure (SOP) shop floor papers Workplace information system with respect to hazardous substances Medical examinations Exposure group monitoring Site inspections

Use

Partner

z

Purchasing

z

Partner Only

Internal

Use

SAP

z

© SAP AG

PLM160

2-8

mySAP PLM Specification Database (RM and EH&S)

Recipe Management/ Product Safety

Only

Basic Services & Tools *

Hazardous Substance Management

Occupational Health * Basic Installation of EH&S

SAP

 SAP AG 2006

Waste Management

Use

Partner

Industrial Hygiene and Safety

Internal Partner Only

Internal

Use

SAP

Dangerous Goods Management

© SAP AG

PLM160

2-9

mySAP PLM RM/EH&S Basic Services and Tools (BS&T) Materials assignment to substance database (Logistics integration)

„

Specification database

„

Phrase management

„

mySAP PLM EH&S native language support

„

Specification information system

„

Report generator and report management (WWI)

„

Report information system

„

mySAP PLM EH&S expert system

Use

Partner

Only

z Supports almost all common languages

Internal

SAP

 SAP AG 2006

Functional areas of SAP EH&S basic services and tools

Only

Internal

Partner

„

SAP

Use

„

© SAP AG

PLM160

2-10

Specification: Substance Master vs. Material Master

Purchasing Basic Data

Only

Plant/Storage Location Stock A

XX

Accounting Storage

Work Scheduling Forecasting Classification Warehouse Management

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

B

The material master is a central data object in the SAP system. It represents raw materials, auxiliary materials, operating supplies, semifinished products, finished products, and production resources/tools.

Calculation

Use

Partner

XX

Definition

Sales and Distribution

Internal

Materials Planning

Material Master Record

© SAP AG

PLM160

2-11

Link Between Materials and Specification

Formulation or packaging-related attributes

Manufacturing execution attributes

2

Partner

Separation of material and specification provides: ƒ Efficiency – Single specification describes a material that may be used in many different ways ƒ Consistency – A material is described by the same specification(s) everywhere it is used

SAP

 SAP AG 2006

SAP

„

The link between specifications and the material master illustrates one of the integration points that SAP built between PLM (development) and SCM (execution).

„

Using specifications is an efficient way to define products, because the content of multiple pack sizes is described only once.

„

Consistency is also improved because this same specification (or set of specifications) is used to describe this unique material wherever it is used.

Partner

Use

material A2 A2 (barrel) (barrel)

Use Only

Internal

Materials with different packaging

material material A1 A1 (gallon) (gallon)

Internal

Only

1

Specification A

© SAP AG

PLM160

2-12

Link Between Materials and Specification (2)

Specification Specification A A

material material A1 A1 (1 (1 gal)

Only Partner

D185

Silver Paint

1

1

m

n

1

n

m

1

0

MATMAT-01

Brilliant Silver, Silver, 500 ml

MATMAT-02

Silver Star paint 1 liter

MATMAT-03

Silver Star paint .5 gal

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Name:

1

Use

Spec No.

Material

Internal

material material A2 A2 (3 (3 liter)

Spec

© SAP AG

PLM160

2-13

Input and Output Specifications Product Specification PRODUCT Properties/attribute 1 Properties/attribute 2 Properties/attribute 3

Raw Material Specification RAW MATERIAL 2

Partner

RAW MATERIAL 1 y Properties/attribute 1 y Properties/attribute 2 y ……

Use

„

The EH&S specification database is used to store very detailed product definition information. • It captures detailed characteristics that uniquely describe all materials involved in manufacturing products. • This includes properties and attributes about finished products, raw materials, and packaging. The “cookie recipe” illustrates how detailed information about the formula, ingredients, packaging, and process would be captured in the specification database.

„

After a quick review of this information, you will see how this detailed formula and specification information is captured and managed in the system.

© SAP AG

PLM160

2-14

Only

„

Partner

Use

SAP

 SAP AG 2006

SAP

Internal

RAW MATERIAL 3

Internal

Only

……

Specification Example OUTPUT: Finished Product Specs INPUTS: Raw Material Specs Oil, Soybean Flavoring, Vanilla Flour ….

Sugar

Only Partner

Use

„

Specifications are created to capture detailed properties and characteristics for all components of your products, including: • Raw materials, ingredients, and all other inputs to the process • Output specifications for both intermediates and the finished formula • Packaging materials

„

This simple example shows typical properties and characteristics that define inputs for our cookie, as well as properties desired in the final product.

„

SAP’s specification database (based on EH&S) represents a very flexible, powerful tool for storing structured product and raw material information.

„

The physical and chemical properties of the inputs and outputs of your production processes are detailed to whatever level is required by the particular business and product mix.

© SAP AG

PLM160

2-15

Only

• Finished, packaged product

Partner

Use

SAP

 SAP AG 2006

SAP

Internal

Internal

• Composition • Sucrose – 99.997% • Sulfiting Agent - .003% • Granularity – .005 mm • Color - 10 • Moisture content – .01% • Fat Content – 17% • nnnn…

Cookie, Applecin, 12 oz. • General: • Kosher • Allergens • Pack Sizes • Snack Pak, 2 oz. • Family, 24 oz. • Institutional, 5 lb. • Composition, Standard • Composition, Label • Nutrition • Daily Requirements • Vitamins & Minerals

Specification Data Specification Specification Descriptive/ Identification Information - Internal/common names - Chemical name

Physical Characteristics

Only

Physical & Technical Properties

- Production technology, processes - Storage stability Certificate Terms

Physical/Chemical Data - Safety valuation - Ecotox valuation - Work safety data

Approved Manufacturers and Trade Names

SAP

 SAP AG 2006

Specifications represent a much more detailed view of a material than is available using the material master.

„

Early in the product creation process, developers typically work in terms of specifications, without worrying about material masters.

„

Specifications are used to define any material (or substance) requiring very detailed description of characteristics and properties

„

The specification database is built on SAP’s classification system, so definition of characteristics and properties is highly flexible.

„

Once the product development is almost complete, and time for ordering goods approaches, material masters are defined and referenced by the specifications spelled out as inputs and outputs in the formula.

© SAP AG

PLM160

2-16

Only

„

Partner

Use

Processing Specs

SAP

Internal

- Internal chemical description - Trivial names - CAS-nr and reg. of recyclable substances - INCI-name

Use

Partner

- PH-value - Viscosity - Sieve analysis - Percent active substance

Naming/Identity

Internal

- Form (e.g., film) - Color (e.g., yellow, clear) - Odor (e.g., odorless)

Additional AdditionalData Data

Collaboration with the Vendor Film, Supreme, Printed Adhesive

Vendor Spec Reviewed

Vendor spec accepted and imported

SAP

 SAP AG 2006

Product information, such as specifications, can be shared with your business partners by using the Internet.

„

The example consumer company intends to publish specifications for a new raw material to a set of potential suppliers.

„

The suppliers will submit their proposed material and specifications, along with pricing information.

„

The properties of this purchased material will then be imported into the specification database, and will be accessible to other business processes, such as Quality Management (for example, to measure quality of raw materials upon receipt).

© SAP AG

PLM160

2-17

Only

„

Partner

Use

Vendor add specification

SAP

Internal

Publish via Web

• Absorbency 15 • Thickness – 175mm • Slit Width - .0235 • Safety Number – 10 •…

Use

Partner

Raw material data sheet (absorbent)



Absorbent Material 175mm

Internal

Only

Raw Material Specifications

Packaging Specification Example z Property Tree for Spec Type = Wrap + Roll Finishing - Roll Diameter (in)

Min.

- Roll Weight (lb)

Max.

(numeric) (numeric)

- Roll Wind Position

(pick list)

+ (Other Property)

- Packing

(phrase, drawing)

- Special

(text)

Internal

Only

(phrase)

Partner

- Splice Type + Instructions

Use

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Max.

© SAP AG

PLM160

2-18

Data Concept for Specification Database in Chemical, Pharmaceutical, and CPG industries REAL_SUB

B B LIST_SUB

Mat. (50kg) Mat. (75kg)

A A

OUTPUT Specification PRODUCT (FERT)

A A Assignment N:1

LIST_SUB REAL_SUB (ROH)

LIST_SUB

INPUT B B Specification

INPUT Specification

B B

B B Composition 1:n

Partner

B B

REAL_SUB (HALB)

Data objects Product Safety/RM

OUTPUT Specification

B B

REAL_SUB (ROH)

B B

Use

LIST_SUB  SAP AG 2006

SAP Partner Only

Internal

Use

SAP

B B

INPUT Specification

Internal

Only

Mat. (100kg)

(HALB)

© SAP AG

PLM160

2-19

Specification Concept for SAP PLM EH&S Finished/intermediate Materials = Output Specification

Bill of Material (BOM)

Material Type FERT (Output Specification) Finished products are produced in-house. Since they cannot be ordered by Purchasing, a material master record of this material type does not contain purchasing data. The BOM contains mixtures and packaging.

Mat.0002

Mat.0003

(Packaging)

(Product)

Material Type HALB (Input/Output Specification) Semifinished products are intermediates (manufactured inhouse). The BOM contains mixtures, but no packaging.

Internal

Only

Mat.0001

Raw Mat.0005

Raw materials are always procured externally and then processed. A material master record of this type contains purchasing data, but not sales data, since raw materials cannot be sold.

To design input and output specifications for Recipe Management, always discuss with MM and PP resource.  SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Raw Mat.0004

Use

Partner

Material Type ROH (Input Specifications)

© SAP AG

PLM160

2-20

Specification Concept for SAP PLM EH&S (2) Raw Material in EH&S/Input Specifications

Partner

(LIST_SUB)

The dissolution of the raw material into chemical substances happens only in EH&S/RM. The specification type LIST_SUB is introduced for the maintenance of regulatory data.

The listed substance LIST_SUB carries list-based information, such as exposure limits or notification status. Its properties are inherited (no compositions !!) into the pure substance. Regulatory data can be purchased and uploaded from data providers, e.g., Ariel. It is possible via the usage-specific inheritance to assign several listed substances to one raw substance.

This should to be discussed with the responsible Product Safety contact.

SAP

 SAP AG 2006

Use Partner Only

Internal

Use

SAP

(LIST_SUB)

The material type ROH does not have a BOM in Logistics. The specification type RAW_SUB has a material assignment and can carry fx physical/chemical and toxicological data, but no regulatory data based on lists.

Internal

Only

Spec.0005 RAW Spec.

© SAP AG

PLM160

2-21

Partner

„

Data stored can be made available in many languages by using phrase management

„

Automatic data derivation by SAP EH&S expert

„

Referencing possible between different specifications

„

Change management and change documents

„

Import/export Interfaces

„

Maintaining additional information on properties

„

Maintaining references between specification

„

Providing a link to SAP R/3 Materials Management

SAP

 SAP AG 2006

Change management lets you perform the following measures for specifications: • Import of value assignments • Creation of substances • Maintenance of substances The data is assigned a validity period based on the change number. Therefore, data can be searched either by change number or key date.

„

The user can create his/her own properties (classes).

„

To reduce the amount of data that needs to be entered for a substance, specification management allows you to create reference substances for the specification category “Substance,” the properties of which can be inherited.

© SAP AG

PLM160

2-22

Only

„

Partner

„

SAP

Use

Specification database expandable by the user, for example, by adding new properties, useable in all industries

Use

Internal

„

Internal

Only

Specification Database: Features

Specification Workbench

Menu Toolbar

Application Area

Navigation Area

Only

Internal Use

Partner

Detail Area

SAP Use

Toolbar: The navigation functions are available in this part of the screen. You can personalize the functions to your requirements in the specification workbench.

„

Navigation: In this part of the screen, you can call objects that you wish to display or edit. In addition, you can call search images for the individual object types.

„

Detail structure: The object that has been chosen will be displayed in detail in this part of the screen. You can choose individual parts of the object to display and edit them in the application area. For example, the specification for a property tree will be displayed here and you can choose the properties for the value assignment in the application area.

„

Application area: The following functions are available in this part of the screen: • You can enter search criteria when searching for an object of a particular object type. • The specifications found after the search according to specifications will be displayed in a hit list; you can choose the specifications to be edited and transfer them to the navigation area. •

You can edit an object that you have chosen from the navigation area, detail area, or hit list.

© SAP AG

PLM160

2-23

Only

„

Partner

Internal

SAP

 SAP AG 2006

Specification Database The specification database is a central location and flexible instrument for managing and maintaining properties and information on: „ Nutritional „ Chemical

composition

substances and preparations

„ Certifications „ Physical

properties (moisture, PH)

Product Safety (MSDS)

Specification Database

Nutrition Composition

Partner

Substance Packaging Nutrients Equipment

Waste Codes Exposure Dangerous Goods

Waste Management Dangerous Goods Management

Use

Industrial Hygiene and Safety

SAP

 SAP AG 2006

SAP

The EH&S specification database forms the basis for an integrated environment management system.

„

It is the central location for storing manifold information relating to the different specification categories.

„

The respective specification category is preset depending on the EH&S component in which data maintenance is started.

„

For example, all information on chemical substances and preparations created in Product Safety will be stored in the specification category Substance.

„

The specification database provides the link between substances and materials that is necessary for logistics purposes.

© SAP AG

PLM160

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Only

„

Partner

Use

components

Internal

Only

„ Packaging

Internal

(kosher, organic, and so on)

Process Overview Edit Specification Manual Data Entry

• Header information has Restrictions, Identifiers, References, Material assignment, and Status.

Specification Info system

• Copying function: Data of one specification is transferred to another one without the data being connected in any way afterwards

• Automatic maintenance of properties in the specification database • Based on the general SAP R/3 workflow tool

• Referencing function: Data of one specification is transferred to another and the data being connected to each other

• Tools provided for supporting the creation of workflow definitions within SAP EH&S Product Safety by the customer

• The application of rules to already existing EH&S data is processed to derive new data that are written back to the EH&S substance database.

• The specification information system enables you to search for substances with predefined properties and to present the results of the search in the form of output lists.

• Inheritance: Works the same way as referencing, but has a large number of additional functionalities

• Sample workflow delivered on the basis of which customers can create their own workflow definitions • Knowledge of the general SAP R/3 workflow tool necessary to define your own processes in EH&S Product Safety

• Rules are based on facts that can be deliberately defined. Facts are linked to EH&S data, for example, characteristics, identifiers, usage, and validity area. • EH&S wxpert rules are processed quickly and effectively in the EH&S wxpert rules editor. Individual rules are combined to form sets of rules.

• After entering the search criteria, you will obtain a list with substances that fulfill these criteria. You can select substances and display detailed information (for example, using Microsoft Excel).

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Using Expert Rules

Use

Partner

• Properties can be a composition property, a phrase property or a value property.

Workflow

Internal

Only

• Specification database is divided into header information and properties information.

Copying, Referencing, Inheritance

© SAP AG

PLM160

2-25

Specification Category Substance: Data Maintenance at the Front End

The following header data is maintained in the system: „ Specification Header „ Restrictions „ Identifiers „ References „ Material Assignments „ Status

Only

Internal

„ Relationships

The following item data is maintained in the system: „ Properties that are assigned values by one or

Use

Partner

several data records

SAP

The items listed in the header data are individual tab pages. You can maintain different data in each of these.

„

Properties are listed in a property tree from which you branch off to a new window with different tab pages for maintaining data.

Only

Internal

„

Partner

Use

SAP

 SAP AG 2006

© SAP AG

PLM160

2-26

Substance (Transaction CG02): Header Data

SAP Partner Only

Internal

Use

SAP

Use

Partner

Only

Internal

 SAP AG 2006

© SAP AG

PLM160

2-27

Specification Category Substance: Header Overview

Specification Category Specification Type Specification Key Substance Nature Restrictions

Only

References Material Assignments

Partner

Status

Header Data

Relationships

Use

Item Data  SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Internal

Regulatory List Usage

Identifiers

© SAP AG

PLM160

2-28

Header: Specification Header Specification Category Specification Key Specification Type

Only

Administration

Real Substance

PRE_NOPOLY Preparation w/o Polymer

Colors

Substances belonging to business unit colors

Created by/on, last Changed by/on change number, valid from/to

SAP

 SAP AG 2006

„

The specification category is the initial screen in the transaction.

„

The specification key is either assigned by the system or you can assign it yourself.

„

The substance nature is an optional item of information that specifies whether or not a substance is a polymer, or whether or not a preparation contains a polymer.

„

The authorization group controls – via authorization management – the group of persons that is permitted to edit this substance.

Partner

Use

REAL_SUB

SAP Only

Internal

D182

Use

Partner

Authorization Group

000000000012 (From number range)

Internal

Substance Nature

Substance

© SAP AG

PLM160

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Specification Header: Specification Categories

Specification Categories: „

Waste Code

„

Agents (noise, dust)

„

Dangerous Goods Classification

„

Substance (Listed Substance, Real Substance)

„

Packaging (box, barrel, bottle)

Only

Internal

Each specification category has its own transaction.

Use

Partner

A specification can be assigned to several specification categories.

SAP Use

• Specification type • Identification type • Identification listing • User exits (for example, search in initial screen) • Component type

Only

Internal

The following settings depend on the specification category:

Partner

„

SAP

 SAP AG 2006

• Regulatory lists • Define groups (for example, output methods) • Authorization group • User-defined text • Sources

© SAP AG

PLM160

2-30

Specification Header: Spec Types

SAP Partner Only

Internal

Use

SAP

Use

Partner

Only

Internal

 SAP AG 2006

© SAP AG

PLM160

2-31

Specification Header: Specification Type (Overview)

Partner

Example

Listed Substance

Substance that is described in a regulatory list

Listed substances cannot be assigned to materials; they can be used as reference substances

Acetone

Listed Substance Group

Grouping of listed substances from a logical point of view

Listed substances that have the same/referenced properties from a legal point of view

Chromous Salts

Real Substance

Substances that are physically present in an enterprise and that correspond to a material in logistics

Real substances can be assigned to a material

Silver Paint Bronze Paint Copper Oxide

Real Substance Group

Grouping of real substances from a logical point of view.

Substance can be referenced to common substance properties

Metallic Paint

UN Listed Substance

Legal data for Dangerous Goods Management

All legal provisions of the different regulations are assigned to a UN-listed substance

1263 (Paint)

Dangerous Goods Classification

Legal rating of dangerous goods

Assigns a unique dangerous goods classification to all dangerous goods

Classification Key: CL_PAI_00_99

Use

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Functionality

Internal

Only

Substance Category Definition

© SAP AG

PLM160

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Header: Restrictions

Who is allowed to view the specification data? z First, authorizations are maintained via the authorization

groups (maintained on the Specification Header tab page). z On the Restrictions tab page, you can maintain ratings and

Only

Use

Partner

Internal

validity areas. These are used as additional information on the authorization group.

Use

SAP

Only

Internal

Here, rating and validity areas have another functionality other than with the identifiers and the value assignments/properties.

Partner

„

SAP

 SAP AG 2006

© SAP AG

PLM160

2-33

Specification: Restrictions

SAP Partner Only

Internal

Use

SAP

Use

Partner

Only

Internal

 SAP AG 2006

© SAP AG

PLM160

2-34

Header: Identifiers Identification Cat.

Ident.Type Lang. Sort. Identifiers

NAM (Name)

SYN

DE

1

Aceton

SYN :SYN

DE

2

Dimethylketon

EN

1

Acetone

EINECS

1

200200-662662-2

CAS

2

6767-6464-1

SUM

1

C3H6O

RAT

2

CH3CH3-COCO-CH3

:

Only

: :

Partner

FRM (Formula) Formula)

: :

SAP

 SAP AG 2006

There are three identification categories: • NAM (Name) • Identification types of the NAM category are maintained in the respective language. • NUM (Number)

• FRM (Formula) „

Any number of identifiers can be stored for a substance.

„

Different identification types, which control the output of identifiers on reports, can be defined for each identification category, for example: • IUPAC name, product name, trivial name, synonym (SYN) ... for names • A substance list, such as EINECS number, CAS number ... for numbers • SUM (empirical formula) or RAT (rational formula) … for formulas

„

From this tab page, you can call the functions List Assignment and Usage for each individual identifier.

© SAP AG

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Only

• For the identification type NUM, a syntax check is provided which checks, if the syntax (3 numbers, hyphen, 3 numbers, hyphen, one number) is correct.

Partner

„

SAP

Use

Use

Internal

Internal

NUM (Number) Number)

Identifiers: Assignment to Substance Lists Identification Cat.

Ident.Type Language Identifiers List

NAM (Name)

SYN

DE

Aceton

EINECS :

SYN

EN

Acetone

EINECS CAS :

Only

NUM (Number) Number)

: CAS

Partner

EINECS

6767-6464-1

CAS :

:

SAP

 SAP AG 2006

SAP

„

A particular substance is listed by certain names, numbers, or formulas; this information is maintained by assigning identifiers to substance lists. Such a list can be the legal EINECS list or another companyspecific list for a particular business unit. This does not mean that a regulatory list is provided by the system!

„

Identification Type SYN = Synonym

Partner

Use

200200-662662-2

Use Only

Internal

EINECS

Internal

:

© SAP AG

PLM160

2-36

Identifiers: Usage Identification Cat.

Ident.Type Language Identifiers Usage

NAM (Name)

SYN

DE

Aceton

Public/DE :

SYN

EN

Acetone

Public/GB :

Only Partner

NUM (Number) Number)

200200-662662-2 Internal/ Internal/world :

CAS

6767-6464-1

Internal/DE Internal/DE :

:

Use

SAP

 SAP AG 2006

SAP

With Usage, you specify the rating (public, internal) and the validity areas of a particular identifier.

„

You can control which identifiers are to be shown on a report (for example, Active indicator).

„

The functions Rating and Validity Area are used the same way as for the value assignment to properties.

Only

Internal

„

Partner

Use

EINECS

Internal

:

© SAP AG

PLM160

2-37

Specification: Identifiers

SAP Partner Only

Internal

Use

SAP

Use

Partner

Only

Internal

 SAP AG 2006

© SAP AG

PLM160

2-38

Header: Material Assignment Spec. Key

D182

Name

Yellow Paint

Material Key Material Name Y-300

Yellow paint in cans

Y-351

Yellow paint 1l can

Y-352

Yellow paint 5 l can

Y-353

Yellow paint 1 l can

D185

Silver Paint

S-01

Brilliant Silver, Silver, 500 ml

S-02

Silver Star paint 1 l

S-03

Silver Star paint 5 l

Internal

Only

:

:

:

SAP

 SAP AG 2006

Usage • In SAP Product Safety, you use this function to assign a deliberate number of materials from the material master to a substance, thus allowing a link to further logistic processes.

• The substance provides the data on the substance properties. This data is independent of packing size or containers. • If the material is marked as environmentally relevant and a delivery is posted for this material, SAP R/3 checks if the material has been assigned to a substance for which a material safety data sheets has to be issued and, if necessary, starts the material safety sheet shipping. „

Prerequisites • The materials have to be created in the Materials Management material master. • All materials for which a material safety data sheet has to be shipped are to be marked as environmentally relevant in the Basis Data 2 view. • The substance has to belong to a substance category for which the Material Assignment indicator has been set in the IMG activity Define Substance Categories.

© SAP AG

PLM160

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Only

Internal

• Logistic data such as price, weight, and measurements are stored with the material. This data is dependent on the packing size or containers.

Partner

„

SAP

Use

:

Use

Partner

:

Substances: Material Assignments

SAP Partner Only

Internal

Use

SAP

Use

Partner

Only

Internal

 SAP AG 2006

© SAP AG

PLM160

2-40

Header: Status

? Only Partner

PROHIBITIONS by by Status

SAP

 SAP AG 2006

SAP

„

Ratings and validity areas can be maintained.

„

With value assignments and identifiers for which these ratings and validity areas apply, activities are not to be performed according to the status.

„

For each status entry, a responsible person can be maintained in the system for information (integration into mySAP ERP Human Capital Management).

„

Prohibitions can be made with regard to:

Only

• Changes • Output on a report • Warnings in case of changes

© SAP AG

Partner

Use

Use

Internal

Internal

What am I allowed to do in this specifiation?

PLM160

2-41

Header: Status: Status Network

Status Network

IB IB

K1

K1,K2...

User status

ZF

To be released

FR

Released

UA

Uncritical change

K3

Partner

ZF ZF

FR FR

Use

UÄ UÄ

SAP

 SAP AG 2006

SAP

Between IB and ZF, customer-defined status can be added, for which the subsequent status can be defined as required .

„

Value assignment types can be assigned to each status; these must first be processed before going to the next status.

Only

Internal

„

Partner

Use

In process

Internal

Only

K2

IB

© SAP AG

PLM160

2-42

Specification Category Substance: Item Overview Header Data

Substance Key

Properties Tree Properties Group

Item Data

Property

Only

Internal

Data Records Characteristics Value Assignment Composition Specification Listing

UserUser-Defined Text Usage Assessment

Rating

Use

Validity Area Cat. Cat. Validity Area  SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Partner

Source

© SAP AG

PLM160

2-43

Objects for All Substances

Acetone (technical)

Substance

z Compositions

Composition: Acetone (technical) Acetone 98.0 % Methanol 1.3 % Water 0.7 % Residual 0.1 % Substances to be monitored for: Superglue Acetone Methanol ........... Risk phrases 4711 E F Highly flammable D F Leichtentzündlich

 SAP AG 2006

SAP Partner Only

Internal

Use

SAP

Phrase library

Condition (at 1 bar) (at 20°C)

Use

Partner

z Phrase type Properties

Value 56.1 °C 242 hPa -18 °C

Internal

Only

z Value type Properties

Substance: Acetone Properties Boiling point Vapor pressure Flash point

© SAP AG

PLM160

2-44

Position: Substance Properties Properties Tree Properties Group

Property

Physical/ Physical/Chemical Data

State of Matter Color Odor Density

Only

Medicine

First Aid Skin

Partner

Hints for Physician: Physician: Symptoms : :

:

:

SAP

 SAP AG 2006

SAP

„

To improve structuring, properties (classes) can be assigned to properties groups.

„

Properties groups are ordered logically in the tree.

„

The standard properties tree has 13 groups showing all properties.

„

Other properties trees may have other properties groups and show not this many properties. The MSDS properties tree provides 16 properties groups, which are structured according to the material safety data sheet.

Partner

Use

First Aid Eye

Use Only

Internal

Internal

:

© SAP AG

PLM160

2-45

Position: Characteristics and Value Assignments Physical/ Physical/Chemical Data Density

Value Temperature

0,97 g/cm3 20 °C

Only

Method :

: :

Partner

Color Characteristic

Value Assignment

Color :

CEDCED-09.00201600

Red

:

:

:

Use

:

SAP

 SAP AG 2006

SAP

„

Various characteristics can be assigned to a property (class).

„

You can assign one or several values to a characteristic. For each value assignment, a data record is created, up to a maximum of 99.

„

Value assignment types can be set in Customizing by means of control flags in such a way that, for example, a value assignment is not shown in the properties tree (if only meant for internal use).

Partner

Use

Value Assignment

Internal Only

Internal

Characteristic

© SAP AG

PLM160

2-46

Position: Characteristics and Value Assignments (2)

Use

Partner

Only

Internal

SAP Use

• A numeric value and a measuring unit (to be entered directly) • A numeric value range and a measuring unit (to be entered directly) • A phrase (to be selected from a phrase set)

Only

Internal

The following values can be assigned to a characteristic:

Partner

„

SAP

 SAP AG 2006

© SAP AG

PLM160

2-47

Position: Characteristics and Value Assignment – Components Composition Standard Composition Spec. Key Comp.Type

ACT_AGENT 2

%

>= 1

= 23

= 7

= 20

= 5

View more...

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