PLM 315
December 27, 2016 | Author: Mily Alvarado Soto | Category: N/A
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PLM315
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Maintenance Processing: Operational Functions
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Course Version: 2006/Q2 Course Duration: 3 Days Material Number: 50079052
An SAP course - use it to learn, reference it for work
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Participant Handbook
Copyright Copyright © 2006 SAP AG. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors.
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About This Handbook This handbook is intended to complement the instructor-led presentation of this course, and serve as a source of reference. It is not suitable for self-study.
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Description
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Words or characters that appear on the screen. These include field names, screen titles, pushbuttons as well as menu names, paths, and options.
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Names of elements in the system. These include report names, program names, transaction codes, table names, and individual key words of a programming language, when surrounded by body text, for example SELECT and INCLUDE.
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Screen output. This includes file and directory names and their paths, messages, names of variables and parameters, and passages of the source text of a program.
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Emphasized words or phrases in body text, titles of graphics, and tables
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Also used for cross-references to other documentation both internal (in this documentation) and external (in other locations, such as SAPNet).
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American English is the standard used in this handbook. The following typographic conventions are also used.
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Typographic Conventions
About This Handbook
PLM315
Icons in Body Text The following icons are used in this handbook. Icon
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Exception or caution
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Procedures
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Note or further explanation of previous point
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For more information, tips, or background
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Contents Course Overview .......... .................. . .................. .................. . ........... vii
Unit 1: Notification ........ .................. . .................. .................. . ............ . 1 Setting Up a Notification Type .. .. . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... ... .. 2
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Unit 3: Controlling . ........ .................. . .................. .................. . .......... 111 Material Availability Check.. ... .. .. . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... . . 112 Scheduling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Printing . . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... .. 136
Unit 4: Completion ........ .................. . .................. .................. . .......... 149
........ ................. . .................. . .......... 185
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Appendix 1: Customizing Paths
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Completion Confirmation and Technical Completion.. ... .. .. . ... .. ... ... ... .. ... ... .. 150 Controlling in the Completion Phase . .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... .. 165
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Order Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Work Center . ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... .. . 69 Controlling in the Planning Phase . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... .. . 85
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Unit 2: Planning ........ .................. . .................. . ................. . ............... 39
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Course Goals ... ... ... .. .. . ... ... .. .. . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... ... . vii Course Objectives ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... ... .. .. . ... .. ... ... ... .. ... ... ... . vii
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Contents
PLM315
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Course Overview The intensive course PLM315 (Maintenance Processing: Operational Functions) consolidates the maintenance processing topics introduced in PLM300 (Maintenance).
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The settings for controlling maintenance tasks during the planning and completion phases are also demonstrated.
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Target Audience This course is intended for the following audiences: Project leader Project team
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Course Prerequisites Required Knowledge •
PLM300 Maintenance
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Recommended Knowledge
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SAP01 SAPPLM
Course Goals
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This course will prepare you to: •
Make all the basic Customizing settings for maintenance processing.
Course Objectives After completing this course, you will be able to: • •
2006/Q2
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The objective is to set up maintenance processing in the system for the notification, planning, controlling, and completion phases according to the customer-specific requirements.
Set up and use notification (notification type, catalog, catalog profiles) Set up and use planning (order type, work center, capacity planning, controlling)
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Course Overview
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Set up and use controlling (material availability check, scheduling, printing) Set up and use completion (completion confirmation, controlling, history)
SAP Software Component Information The information in this course pertains to the following SAP Software Components and releases: •
ECC 6.0
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Unit Objectives
This chapter refers to the chapters on Malfunction-Based Maintenance and Planning Maintenance in the course PLM300 and repeats the notification concept. The relevant Customizing settings, as well as a range of detailed functions in the application, are also demonstrated.
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After completing this unit, you will be able to:
SAP
Define new notification types and assign basic parameters
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Lesson: Setting Up a Notification Type . .. ... ... ... .. .. . ... ... .. ... ... .. ... ... ... .. . 2 Exercise 1: Set Up a Notification Type .. ... ... .. .. . ... ... .. ... ... .. ... ... ... . 15
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Unit Overview
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Notification
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© 2006 SAP AG. All rights reserved.
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Unit 1: Notification
PLM315
Lesson: Setting Up a Notification Type Lesson Overview This lesson shows you how to set up a new notification type.
Lesson Objectives
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In maintenance processing, you use a notification to collect maintenance requirements.
Define new notification types and assign basic parameters
Business Example A company should have its own notification type for requirements set up.
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After completing this lesson, you will be able to:
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Notification Category, Notification Type
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Figure 1: Notification Category, Notification Type
You can use maintenance notifications (notification category 01, notification type M1 or M2) to enter and process requirements and malfunctions. Alternatively you can create a general notification (notification category 05, notification type G0, for example), which is initially created in central message creation.
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Lesson: Setting Up a Notification Type
General notification uses a simple entry screen for entering the requirement into the system - you do not have to define the type (for example, malfunction, request, complaint, internal problem notification). You can only decide the type in the second step by changing the notification type General Notification to the specific notification type (for example, Malfunction Report). In the subsequent notification, the maintenance planner adds all the missing details.
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You can use the individual notification types to define different classes of maintenance notifications and then use these classes when making selections. You can use the notification type to define the use of the maintenance notification for particular business processes. In the standard system, notification types are structured according to functional criteria (malfunction notification, maintenance request, activity report).
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In the R/3 System, you use the notification type to assign notifications to the individual applications.
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The advantage of using general notifications is that you can make a central, coordinated entry for any kind of requirement. The person making the entry does not have to be a trained maintenance planner.
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Figure 2: Settings for Notification Types
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Unit 1: Notification
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The following settings are available for notification types: •
Long text control This allows you to lock a text and to add a line to the log (changed by, date of change, and so on).
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Notification origin
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Reference time The time suggested when the notification is completed, which is then set for the notification in the notification history.
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Order type Default order type specified when creating an order from a notification. Number assignment
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The number range used. Priority / priority type This allows you to prioritize notifications in connection with date proposals. •
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Object Information
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Field selection Selection and controls for the fields used in the notification.
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Catalog / catalog profile Any area of the findings (object parts, damage, cause of damage and so on) can be assigned to the the notification type catalog which can be selected from the findings code. The catalog profile limits the selection of available code groups referring to specific subject areas (car type, data processing, production machines, and so on).
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Information concerning the reference object of the notification or order and that can be displayed from the notification or the order.
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Contact persons who should be available in notification and order processing (supplier, customer, and so on).
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Defines the basic character of a notification (for example, requirement or malfunction report)
PLM315
Lesson: Setting Up a Notification Type
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Figure 3: General Settings for Maintenance Notifications
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Field selection
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List editing
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The system condition indicator The system condition indicator defines the conditions that a technical system can have (operational, out of order, and so on). These settings are defined at client level and are not dependent on the notification type.
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Transaction start values The transaction start values for a notification transaction define whether an initial screen should be displayed and which default notification type should be used. Initial Screen must be selected if you want to access the initial screen with the field for the notification number and notification type. You can also define which screen should be the first detail screen. The notification header screen is the initial screen in the standard system, but this can be changed.
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You can set up list processing for notifications in Customizing so that it contains standard values for selection screens, field selection, and the display variant.
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The field selection for notifications allows you to control certain fields together for all notification types (for example, light color for the notification from and notification date fields).
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The following settings can be used for all types of notification:
Unit 1: Notification
PLM315
Configuration of the Notification Interface
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Figure 4: Configuration of Tabs
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You can define screen areas (subscreens) for each tab. 21 different screen areas are available. You can assign the tabs their own internal heading and a graphical symbol, if required. You can easily activate or deactivate predefined tabs pages. Within a notification type, you can also specify different layouts for the notification screen, for example, to distinguish between display mode and change mode. For example, you might want only core data to be visible in display mode, whereas all data should be displayed in change mode. This is controlled using activity categories (create, change and display).
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The plant maintenance transactions IW24 (Malfunction Report), IW25 (Activity Report), and IW26 (Request) access the enhanced view. Transaction IQS21 accesses the basic view.
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You can define a simple view or an enhanced view for each notification type. This means that a very simple screen appears for the person entering the notification, but that all details appear for the person processing it. Different transactions enable you to use the two notification type views:
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You can configure tabs for each notification type. A total of 26 different tab pages are available (22 notification-based, 4 item-based).
PLM315
Lesson: Setting Up a Notification Type
Priorities
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During maintenance processing, you can work with internal priority types for notifications and orders. Since you can define an unlimited number of priorities for each priority type, it is easier for you to use the same priority types for notifications and orders. The same priority keys have the same meaning.
SAP
A priority can be assigned to each maintenance notification and order. This priority defines the required start and end dates for the notification or order, relative to the creation date.
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Figure 5: Priorities
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Field selection
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All fields that can be modified are assigned to one screen group. Some objects, for example, work centers, are linked to several screen groups. Double-click the screen group that contains the fields you would like to use and change the field selection.
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For example, you can use field selection to specify that the Priority field in the notification is to be a required entry field instead of an optional one. In this example, Priority would be a modifiable field. For example, the priority is only to be a required entry for notifications of the type NB. In this case, the notification type is an influencing factor. Several fields that influence notifications are listed above. Each time a notification is created with notification type NB, the Priority field is a required entry field. It is also possible to define these rules for a field without referring to specific influencing factors.
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Field selection determines the features of the different fields in a master record or transaction: ready for input (optional), required entry field, display field, cannot be displayed, highlighted.
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Figure 6: Field Selection for Notifications - Influencing Factors
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Setting Up a Notification Type
Object Information The object information provides summarized core data on a technical object, which can be used to support processing of a maintenance task (for example, last active notification, last active order, or next maintenance). The object information is available at the following locations:
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In the master record for the technical object In the notification In the order
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Figure 7: Object Information Key
The object information key controls: Automatic display of object information Reference to object information Number of days in past to search for PMIS info and notifications The display of characteristics for the reference object
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The object information key defines how the object information is displayed in notifications and orders. If the Automatically indicator is set, the system automatically displays the object information in the notification as soon as the reference object is entered or changed.
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The reference specifies whether the object information should relate only to the reference object, to the reference object and all superior objects in the technical hierarchy, or to all objects in the reference object structure. You can specify the number of days in the past (from the time of the query) the system should search for the statistics from the information system (breakdowns reported, notifications created, and so on).
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If the indicator for characteristics is set, the characteristics of the reference object are displayed, provided it has been assigned to a class.
Catalogs and Catalog Profile
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You can also enter such a search period for finding notifications. You can also define whether the system should display completed or outstanding notifications, and not only notifications with the status In processing or Outstanding.
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A cross-application catalog system is used for reporting maintenance notifications. This catalog system has a hierarchical structure. The first level of the catalog system is the catalog type. Each catalog type represents a certain directory. Each catalog type can be further subdivided using code groups. You can define individual codes in each group.
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Figure 8: Catalogs
PLM315
Lesson: Setting Up a Notification Type
The following catalog types are provided as standard for Plant Maintenance: Catalog 2 for tasks Catalog 5 for causes of damage Catalog A for activities Catalog B for object parts Catalog C for damage To define your own catalog type, use catalog types R to Z.
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You can define appropriate keywords for the standard catalogs of damage and problem codes. These words appear in the notification item as keywords for the respective catalog displayed.
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Figure 9: Assigning Catalogs to Notification Types
The corresponding fields for cause of damage, object part and so on, are only provided in the notification item after catalogs have been assigned to the notification type.
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In Customizing, catalogs are assigned to each notification type for the following predefined areas: problems, causes, tasks, activities and object parts.
Unit 1: Notification
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One or more code groups can be selected from each catalog. You can specify code groups by writing them out in full or you can use wildcards to select several code groups within an entry (for example, PUMP*).
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The catalog profile combines a selection of code groups from different catalogs for a particular topic (for example, findings procedure for pumps).
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Figure 10: Catalogs and Catalog Profile
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Figure 11: Assigning Catalog Profiles to Notification Types
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Lesson: Setting Up a Notification Type
You can assign the catalog profile to the master record for the technical object and notification type. If the technical object and notification type both have a catalog profile, the profile from the technical object is always read first when a notification is created, and copied if available.
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You can use the Action Box function when creating or processing a notification. The Action Box contains follow-up activities that were set as defaults for each notification type in Customizing. You can execute these follow-up activities simply by pressing the relevant pushbutton. The follow-up activity is documented either as an activity or a task in the notification header once it has been successfully executed.
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The technology used for follow-up functions differs from that for the existing task-based follow-up actions as follows: The function is executed immediately after the follow-up function has been selected, not when the notification is saved. A task or activity is only created after the follow-up activity has been successfully executed. You can use a follow-up activity to start a workflow task.
The function group QM06 contains useful standard follow-up activities. The function group QM10 contains copy models for creating own follow-up activities.
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Figure 12: Action Box for Notifications
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Customizing Checklists
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Figure 13: Notification Customizing
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Lesson: Setting Up a Notification Type
Exercise 1: Set Up a Notification Type Exercise Objectives
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The relevant notification parameters should be optimally configured for this purpose.
To which notification category is notification type N1 assigned, and which other notification categories exist?
3.
What is defined by the origin indicator?
4.
What is defined by the reference date/time?
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5.
What effect does the Early Number Allocation indicator have?
Creating a new notification type
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Display the existing notification type N1. Which Customizing function do you choose?
Task 2: 1.
Control parameters
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Create a new notification type ## as a copy of notification type N1. This notification type should have the following properties: – It should have the same character of a general maintenance notification. –The reference date/time should be the notification completion. – The catalog profile General Findings procedure should be assigned. – The update group is 26. – The number assignment should be made upon saving. Continued on next page
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Display an existing notification type:
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Task 1:
In your company, a new notification type is to be created for entering requirements.
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Business Example
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After completing this exercise, you will be able to: • Create notification types • Define notification parameters
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Which control parameters do you set? Notification origin Reference time Catalog profile Early number allocation 2.
Screen area notification header
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The screen type for the notification header is Maintenance Notification. The screen type for the reference object is Equipment Only.
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Update group
In which Customizing option can you enter these settings? Long text control
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Task 3:
Number range Assign your notification type ## to the number range of the group of maintenance notifications. How do you do this?
Internal
Configuration of the Notification Interface 1.
For the notification type ##, create five tabs with the screen areas specified below. How do you do this?
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4.
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It should be logged who entered the long text for all notifications that are created with your notification type ##. It should not be possible to change the long text at a later date. How do you do this?
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Continued on next page
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Lesson: Setting Up a Notification Type
Screen RefObject Subject and long text (Windows 32bit) Basic dates Areas of responsibility Item + cause
•
Overview of all notification items with activities, causes, tasks
System availability
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System availability Effect on system
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Activities for notification header
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Use task list as the tab header
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Task 4: 1.
Define a new priority type ##. Which Customizing path do you choose?
2.
Define three priorities A, B and C for your priority type. Set all the proposed start dates to today, and set the required end dates to today (A), a week today (B), and two weeks today (C). Which entries do you make? Priority
Rel. Start
Rel. End
Unit Start
Unit End
A B C 3.
Assign the priority type ## to your notification type ##. How do you do this? Continued on next page
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Define priorities
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Maintenance plan
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Activities
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Item overview
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Notification
Unit 1: Notification
PLM315
Task 5: Object Information 1.
Defining Object Information Keys
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Which parameters do you set?
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Automatically
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Reference for notification and class selection
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Define a new object information key ##; this key should be displayed automatically when you create a notification. The analysis data should only relate to the object entered. As soon as the threshold value of 500 completed orders is exceeded, the system should display this information. The evaluation should take the previous two years into consideration. All notifications should be considered, but no contracts. The characteristic information should be displayed.
Completed orders No. days
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SAP
Contract Classification
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Assigning an Object Information Key Assign the object information key ## to the notification type ##. How do you do this?
Internal
3.
The pump P-1000-N001 is to undergo a general overhaul. Create a maintenance notification with notification type ## for the equipment P-1000-N001. Establish the following general information about the pump:
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What information is contained in the object information? From which date is the selection made?
How many completed orders are there?
What is the diameter of the running wheel? Continued on next page
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Lesson: Setting Up a Notification Type
Which documents are assigned?
Save the maintenance request. Which number do you receive?
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Task 6: Catalogs and Catalog Profile 1.
Which catalogs are normally used in plant maintenance?
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Assign these to your notification type ##. How do you do this?
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Code groups and codes Create a new code group ## with 5 codes for the damage catalog. Which codes have you created?
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Catalog profile Create catalog profile ## that accesses your code group ## for the damage catalog, but displays all entries for the other catalogs. What entries do you make in the catalog profile?
Continued on next page
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Description
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Code
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Catalog profile and notification type Assign your catalog type ## to your catalog profile ##. Which entries do you make?
Create notification
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Create a notification with notification type LO## for your equipment TEQ-##. Check whether the required code groups and codes are proposed. Which notification number was assigned by the system?
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5.
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Lesson: Setting Up a Notification Type
Solution 1: Set Up a Notification Type Task 1: Display an existing notification type: 1.
Display the existing notification type N1. Which Customizing function do you choose? SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
2.
To which notification category is notification type N1 assigned, and which other notification categories exist? a)
SAP
What is defined by the origin indicator?
4.
What is defined by the reference date/time? Date and time proposed when you complete the maintenance notification.
What effect does the Early Number Allocation indicator have? a)
The indicator causes the notification to be assigned a number when the Create function is called, and not just when it is saved.
Task 2: Creating a new notification type 1.
Control parameters Create a new notification type ## as a copy of notification type N1. This notification type should have the following properties: Continued on next page
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a) 5.
The origin indicator specifies the screen sequence on which the notification type is based. In other words, those which are under tabs assigned to the origin indicator or screen areas of a business process, for example a malfunction report, an activity report.
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a)
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N1 is assigned to the notification category 01 (= Plant maintenance). Other notification categories are 02 (= Quality notification) and 03 (= Service notification).
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Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Define Notification Types
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– It should have the same character of a general maintenance notification. –The reference date/time should be the notification completion. – The catalog profile General Findings procedure should be assigned. – The update group is 26.
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– The number assignment should be made upon saving.
Which control parameters do you set? Notification origin Catalog profile Update group Early number allocation
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Values
Notification origin
General notification
Reference time
D
Catalog profile
1000
Update group
26
Early number allocation
Deselected
Screen area notification header The screen type for the notification header is Maintenance Notification. The screen type for the reference object is Equipment Only.
Continued on next page
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Field Name or Data Type
Partner
2.
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Define Notification Types
SAP
SAP
a)
Use
Partner
Reference time
PLM315
Lesson: Setting Up a Notification Type
In which Customizing option can you enter these settings? a)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Overview of Notification Type Select the line containing the notification type.
Values
Screen type hdr
H100
Screen category object
O150
Long text control It should be logged who entered the long text for all notifications that are created with your notification type ##. It should not be possible to change the long text at a later date. How do you do this? Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Overview of Notification Type
Select Log Line and activate No Text Change. 4.
Number range
a)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Define Number Ranges Set the indicator for the interval Maintenance Notification. Select Maintain Groups, double-click notification type ##, and then assign the notification type to the interval using Assign Element/Group.
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Only
Internal
Assign your notification type ## to the number range of the group of maintenance notifications. How do you do this?
Partner
Use
Select the notification type, and in the dialog structure double click the line Format Long Text.
SAP
SAP
a)
Use
Partner
3.
Field Name or Data Type
Internal
Only
In the dialog structure, double click the option Screen Areas in Notification Header.
Unit 1: Notification
PLM315
Task 3: Configuration of the Notification Interface For the notification type ##, create five tabs with the screen areas specified below. How do you do this?
Screen RefObject Subject and long text (Windows 32bit) Basic dates Areas of responsibility Item + cause
•
Overview of all notification items with activities, causes, tasks
• •
System availability Effect on system
•
Activities for notification header
•
Use task list as the tab header
SAP
SAP
• • • • •
Use
Partner
Notification
Internal
Only
1.
Use
Activities Maintenance plan
a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG. Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Overview of Notification Type Continued on next page
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2006/Q2
Only
Internal
System availability
Partner
Item overview
PLM315
Lesson: Setting Up a Notification Type
Select the notification type and in the Dialog Structure, double-click the line Screen Structure for Extended View. Select New Entries and make the following entries:
Partner
Values
Tab
10\TAB01
Tab header
Notification
Tab
?; Data release
Screen area 1
005
Screen area 2
032
Screen area 3
040
Screen area 4
010
Screen area 5
015
Use
Field Name or Data Type
Internal
Only
Notification tab
SAP
SAP
Select Next Entries.
Internal
Field Name or Data Type
Values
Tab
10\TAB08
Tab header
Maintenance plan
Tab
?; Data release
Partner
Use
Task list tab
Select Next Entries.
Only
Item overview tab Items main tab
Continued on next page
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Unit 1: Notification
PLM315
Field Name or Data Type
Values
Tab
10\TAB10
Tab header
Items
Tab
?; Data release
Screen areas
None
Internal
Only
Select Next Entries.
Field Name or Data Type
Values
Tab
20\TAB01
Tab header
Item overview
Tab
?; Release data
Screen areas
None
Use
Partner
Item overview lower-level tab
Select Next Entries.
SAP
Field Name or Data Type
Values
Tab
20\TAB04
Tab header
Activities
Tab
?; Release data
Partner
Use
SAP
Activities lower-level tab
Internal
None Select Next Entries.
Only
Causes lower-level tab Field Name or Data Type
Values
Tab
20\TAB02
Tab header
Causes
Tab
?; Data release
Screen areas
None Continued on next page
26
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Setting Up a Notification Type
Select Next Entries.
Field Name or Data Type
Values
Tab
20\TAB03
Tab header
Tasks
Tab
?; Data release
Screen areas
None
Internal
Only
Tasks lower-level tab
Select Next Entries.
Field Name or Data Type
Values
Tab
10\TAB04
Tab header
System availability
Tab
?; Data release
Use
Partner
System availability main tab
SAP
SAP
None Select Next Entries.
Use Internal
Values
Tab
10\TAB12
Tab header
Activities
Tab
?; Data release
Screen areas
None
Only
Field Name or Data Type
Partner
Activities main tab
Save and select Back.
Continued on next page
2006/Q2
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27
Unit 1: Notification
PLM315
Task 4: Define priorities 1.
Define a new priority type ##. Which Customizing path do you choose? a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Select SAP Reference IMG.
Only
2.
Define three priorities A, B and C for your priority type. Set all the proposed start dates to today, and set the required end dates to today (A), a week today (B), and two weeks today (C). Which entries do you make? Priority
Rel. Start
Rel. End
Unit Start
Unit End
SAP Use
a)
C In the Choose Activity dialog box, place the cursor in the line Define Priorities for Each Priority Type, and select Choose.
Priority
Rel. Start
Rel. End
A
Unit Start
Unit End
DAY
DAY
B
7
DAY
DAY
C
14
DAY
DAY
Only
Internal
Select New Entries.
Save and select Back
Continued on next page
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© 2006 SAP AG. All rights reserved.
Partner
B
SAP
A
Use
Partner
In the Choose Activity dialog box, place the cursor in the Define Priority Types line and select Choose. Select New Entries, and enter the priority type ##. Save and select Back.
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Response Time Monitoring → Define Priorities
2006/Q2
PLM315
Lesson: Setting Up a Notification Type
3.
Assign the priority type ## to your notification type ##. How do you do this? a)
In the Choose Activity dialog box, place the cursor in the line Assign Priority Types to Notification Types, and select Choose. Assign the priority type to the notification type.
Task 5: 1.
Defining Object Information Keys
Use
Partner
Define a new object information key ##; this key should be displayed automatically when you create a notification. The analysis data should only relate to the object entered. As soon as the threshold value of 500 completed orders is exceeded, the system should display this information. The evaluation should take the previous two years into consideration. All notifications should be considered, but no contracts. The characteristic information should be displayed. Which parameters do you set? Automatically
SAP
SAP
Internal
Only
Object Information
Reference for notification and class selection
Only
Internal
Use
Partner
Completed orders
Continued on next page
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Unit 1: Notification
PLM315
No. days Contract Classification a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
Only SAP
Automatically
Yes
Reference for notification and class selection
Object
Completed orders
500
No. days
730
Outstdg notifications
Select
Contract
None
Classification
Characteristics
Assigning an Object Information Key
a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG. Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Object Information → Object Information → Assign Object Information Keys to Notification Types
3.
The pump P-1000-N001 is to undergo a general overhaul. Create a maintenance notification with notification type ## for the equipment P-1000-N001. Establish the following general information about the pump: Continued on next page
30
© 2006 SAP AG. All rights reserved.
2006/Q2
Only
Internal
Assign the object information key ## to the notification type ##. How do you do this?
Partner
Use
Value
SAP
2.
Field Name or Data Type
Use
Partner
Select New Entries
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Object Information → Define Object Information Keys
PLM315
Lesson: Setting Up a Notification Type
What information is contained in the object information? From which date is the selection made?
How many completed orders are there?
Internal
Only
What is the diameter of the running wheel?
Save the maintenance request. Which number do you receive? a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Notification → Create (General) Enter notification type ##;
SAP Internal
Current date -2 years
How many completed orders are there?
see the Compl.Ord field
What is the diameter of the running wheel?
130 mm
Which documents are assigned?
P-1000
Only
From which date is the selection made?
Partner
Use
In the reference object screen area, choose the Object Information symbol (blue-white I-button).
Task 6: Catalogs and Catalog Profile 1.
Which catalogs are normally used in plant maintenance? Assign these to your notification type ##. How do you do this? Continued on next page
2006/Q2
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SAP
enter Equipment P-1000-N001
Use
Partner
Which documents are assigned?
31
Unit 1: Notification
PLM315
a)
Select catalogs: SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
Only Partner
Select the notification type, and in the Dialog Structure double-click the line Catalogs and Catalog Profiles.
Problems
C
Causes
5
Tasks
2
Object parts
B
Activities
A
Code groups and codes
Internal
Create a new code group ## with 5 codes for the damage catalog. Which codes have you created? Code
Description
Partner
Use
Values
SAP
2.
Field Name or Data Type
Use
SAP
Assign the following catalogs:
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Overview of Notification Type
Only
Continued on next page
32
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2006/Q2
PLM315
Lesson: Setting Up a Notification Type
Code
a)
Description
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
Only
Select New Entries
Description
SAP
1000
...(any)
2000
...
3000
...
4000
...
5000
...
Create catalog profile ## that accesses your code group ## for the damage catalog, but displays all entries for the other catalogs. What entries do you make in the catalog profile?
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33
Only
Internal
Catalog profile
Partner
3.
SAP
Code
Use
Enter a short text and set to Released status, release data, then select the line and double-click the Codes folder on the left in the Dialog Structure.
Use
Partner
Choose Edit Catalog in the dialog box; enter and execute catalog type C code group ##.
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Content → Maintain Catalogs
Unit 1: Notification
PLM315
a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
Only
Select New Entries, enter ## as the catalog profile number and assign some text to the catalog profile (for example Gr.##),
Code group
2
*
SAP
5
*
A
*
B
*
C
##
Catalog profile and notification type
Only
Internal
Assign your catalog type ## to your catalog profile ##. Which entries do you make?
Partner
4.
SAP
Catalog
Use
then double-click the Catalogs / code groups folder in the Dialog Structure. Select New Entries and make the following entries:
Use
Partner
Data release
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Content → Define Catalog Profile
Continued on next page
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Setting Up a Notification Type
a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
Only
or
Use
Catalog profile
##
Problems
C
Causes
5
Tasks
2
Activities
A
Object parts
B
Create notification Create a notification with notification type LO## for your equipment TEQ-##. Check whether the required code groups and codes are proposed. Which notification number was assigned by the system? a)
SAP standard menu → Plant Maintenance → Maintenance Processing → Notification → Create (General) Enter notification type ## and equipment TEQ-## and check the position of the corresponding catalog entries.
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35
Only
Internal
Code group
Partner
5.
Catalog
SAP
SAP
Select the notification type, and in the Dialog Structure double-click the line Catalogs and Catalog Profiles.
Use
Partner
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Overview of Notification Type
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Content → Change Catalogs and Catalog Profile for Notification Type
Unit 1: Notification
PLM315
Lesson Summary You should now be able to: • Define new notification types and assign basic parameters
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
36
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Unit Summary
Unit Summary You should now be able to: • Define new notification types and assign basic parameters
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
2006/Q2
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37
Internal
Use
SAP
Partner
Only
Internal
Use
SAP
Partner
Only
Unit Summary
PLM315
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
38
© 2006 SAP AG. All rights reserved.
2006/Q2
Unit 2 Unit Overview
SAP
Partner SAP
The course still provides information on costing in maintenance orders and the necessary Customizing settings.
Unit Objectives After completing this unit, you will be able to:
Only
Use Internal
Define and configure order types in plant maintenance Define and configure maintenance activity types Define and assign external processing profiles Define and assign control keys Describe the structure of the work center and use the work center Use and set up costing in the order Calculate surcharges List commitments
Partner
• • • • • • • •
Unit Contents Lesson: Order Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Exercise 2: Setting Up an Order Type: (I).. ... .. .. . ... ... .. ... ... .. ... ... ... . 55 Exercise 3: Setting Up an Order Type: (II) . ... .. .. . ... ... .. ... ... .. ... ... ... . 61 Lesson: Work Center ... . . ... ... ... .. ... ... .. ... ... ... .. .. . ... ... .. ... ... .. ... ... ... . 69 Exercise 4: Work Center .. ... .. ... ... .. ... ... ... .. .. . ... ... .. ... ... .. ... ... ... . 79 Lesson: Controlling in the Planning Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2006/Q2
© 2006 SAP AG. All rights reserved.
Use
This chapter refers to the chapters Organization of Plant Maintenance, Malfunction-Based Maintenance, and Planning Maintenance in the course PLM300, repeats the concept of planning maintenance orders, and consolidates the participants' knowledge of using maintenance orders during the planning phase by providing information on a whole range of detailed functions, as well as the corresponding Customizing settings.
Internal
Only
Planning
39
Unit 2: Planning
PLM315
Exercise 5: Controlling in the Planning Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
40
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Lesson: Order Planning Lesson Overview This lesson provides an overview of key customizing settings for defining and configuring order types in the planning phase of plant maintenance.
Internal
Only
Lesson Objectives After completing this lesson, you will be able to:
Partner
• • • •
Define and configure order types in plant maintenance Define and configure maintenance activity types Define and assign external processing profiles Define and assign control keys
Use
Business Example
SAP
SAP
The project team wants to define and configure its own order type. Maintenance activity types, external processing profiles and control keys should also be defined and assigned to the new order type.
Order Types
Only
Internal
Use
Partner
Figure 14: Order Category, Order Type
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41
Unit 2: Planning
PLM315
Order category determines the application component to which an order belongs. It is usually used as a program-internal selection criterion and to all intents and purposes does not appear to users. The order categories for the respective applications are fixed in the system. You can freely define the order types within an order category for each application. The order type represents business segments (repair, maintenance, refurbishment, investment) that differ in the way they are processed and therefore have different system settings.
Use
Partner
Only
Internal
Internal
A distinction is made here between parameters that depend directly on the order type and those that are assigned to a combination of order type and planning plant: Parameters for order type: •
Settlement profile Specifies possible settlement recipients, the default receiver as well as additional parameters (for example, allocation structure).
•
42
Budget profile
© 2006 SAP AG. All rights reserved.
2006/Q2
Only
Different order types should be used for different business situations because many system control functions depend on the order type.
Partner
Use
SAP
SAP
Figure 15: Setting Up an Order Type: (I)
PLM315
Lesson: Order Planning
The budget profile summarizes the budgeting control parameters (time frame, display, availability checks, currency conversion). •
Residence time Residence time 1: specifies the period of time (in calendar months) that must elapse between when the deletion flag is set (step 1) and when the deletion indicator is set (step 2).
Only
•
Screen for reference object
Partner
Specifies which input masks should be used for the reference object. •
Number range
Internal
Residence time 2: specifies the period of time (in calendar months) that must elapse between when the deletion indicator is set (step 2) and the reorganization (step 3).
Specifies which number range interval is used for each order type.
Use
•
Planning plant Assigns order types to the maintenance planning plant.
SAP
Costing variants: actual + planned
SAP
•
Contains control parameters for planned and actual calculations in the order. •
Settlement rule
Use
•
Maintenance activity type
Not to be confused with CO activities, which are assigned to the cost center and enable work valuation during operation. •
Planning indicator The order planning indicator performs selection and statistical evaluation in the plant maintenance and customer service information systems (planned, unplanned, immediate orders).
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Only
Internal
Subdivides tasks within an order type and serves evaluation purposes (inspection, routine maintenance, preventive maintenance, refurbishment, cleaning, and so on).
Partner
Defines the start time for creating the settlement rule.
PLM315
Figure 16: Maintenance Activity Types
In cost evaluations (total costs, number of orders per technical object), you can classify the data using the maintenance activity type (distinction made between maintenance activities and costs).
SAP
SAP
The permitted activity types are assigned to each order type.
Use
Partner
The maintenance activity type is the key for the type of maintenance activity executed (repair, shutdown, periodic tasks and so on).
Internal
Only
Unit 2: Planning
Setting Up an Order Type (II)
Only
Internal
Use
Partner
Figure 17: Setting Up an Order Type (II)
44
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Parameters for order type: •
Default Value Profiles Contain default values for external procurement or for general settings.
•
Step-by-step operations / change documents / MRP relevance
•
Internal
Only
A customizing step that contains a series of settings, such as the increment for numbering operations, the creation of change documents, the MRP relevance of reservations (when creating or releasing the order), and so on. Priority type with priorities (as with notifications)
Partner
•
Object information (as with notifications)
•
Default control key
Use
A control key can be proposed by the order type. •
Partner determination procedure/Determination of address data
SAP
Simple order view
Use
Only
Internal
Partner
You can define a simple order view for certain user groups (such as maintenance technicians). You do this by assigning a view profile containing only the most important screen areas on the smallest possible number of tab pages.
SAP
The partner determination procedure makes contact persons available for order processing. This assignment also links to the central address management.
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45
Unit 2: Planning
PLM315
Partner Use
Alternatively, these settings can be set as user-specific with the user default values. The user values override the Customizing settings.
Only
Internal
Control Keys for Operations
Partner
The profiles can be defined centrally for each order type in Customizing.
SAP
Since both of the procurement processes generally require different data for purchasing (different purchasing groups or different cost elements), you should define different profiles.
During external processing, a distinction is made between the external procurement of material and the assignment of complete operations to external companies.
Use
SAP
Only
Internal
Figure 18: External Processing Profiles
46
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
The control key in an operation controls the following parameters:
Only
The system controls the processing of individual operations using the operation control key. You use the capacity planning indicator to ensure that the operation is scheduled and capacity load records are created for it.
SAP
You use the external processing key to define that the operation is executed by an external company.
Use
Only
Internal
The print parameters specify whether time tickets, confirmation slips, and so on should be printed for this operation.
Partner
You use the completion confirmation indicator to specify whether the operation can be confirmed and what type of completion confirmation applies.
SAP
By setting the costing indicator, you ensure that the operation is taken into account during costing.
Use
Partner
Capacity planning Scheduling operations Capacity requirement Costing Service Printing time tickets Printing confirmation slips Printing operations Completion confirmations External processing
Internal
• • • • • • • • • •
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Unit 2: Planning
PLM315
Use
Partner
Only
Internal
Figure 19: Special Order Types
SAP Use
Refurbishment Investment
These specialized order types have the same basic Customizing settings as the standard order types, but they also have additional settings.
• • •
Refurbishment indicator Separate number range Separate settlement profile
Only
Internal
For example, the following settings might be included for refurbishment order types:
The following settings might be included for investment order types: • • •
48
Investment indicator Separate number range Investment profile
© 2006 SAP AG. All rights reserved.
Partner
• •
SAP
In addition to the standard order types, such as repair or maintenance plan orders, plant maintenance also includes more specialized order types:
2006/Q2
PLM315
Lesson: Order Planning
Integration NotificationlOrder
Use
Partner
Only
Internal
SAP
SAP
Figure 20: Integration NotificationlOrder
Assigning notifications to an order
Use
In the order type settings, you can specify how entries in the order object list affect the order operation list if, for example, several notifications that have a task list are grouped into one order.
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49
Only
Internal
Object list entries
Partner
Notifications can be assigned to an existing order or one that is newly created. If the notification is assigned to a task list, then the operations of the task list can be transferred to the order object list. A prerequisite for doing this is to have a Customizing setting (notification and order integration). Four new fields are available in the order object list: functional location, equipment, notification and plan date. The notifications assigned to an order are then placed in the order's object list.
Unit 2: Planning
PLM315
You have the following options: • • • •
Assignment of operations to object list entries inactive (default) Assignment of operations only for notifications with task lists called from maintenance plans Assignment of operations to all notifications Assignment of operations to all object list entries (for example, also equipments, functional locations)
Only
Header notification
SAP
Notification long text
Use
Only
Internal
Partner
If an order is created from a notification, then the long text of the notification can be transferred as the order's long text (only when the order is first created). This must be activated in Customizing for all types of notification.
SAP
If an order is created from a single notification, it then becomes the header notification for the order (notification is attached to object list). The relationship between order and object list can be deleted. If several notifications are assigned in one existing order, then this can become the header notification (only if the contract does not have one). The subsequent assignment of a header notification can also be reversed again.
Use
Partner
If a notification is deleted from the order's object list, then all operations transferred by the notification's task list will also be deleted. Likewise, if all a notification's operations are deleted from an order's task list, the notification will also be removed from the object list.
Internal
Delete notifications or operations
50
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Contract and Internet Catalog
Use
Partner
Only
Internal
Figure 21: Direct catalog access (OCI)
SAP
SAP
To access an external spare-parts catalog based on the Internet, a direct link can be established between the order's component list and the catalog. The link is found at OCI interface (Open Catalog Interface).
Use
Partner
To do this, however, the catalog and its call structure must first be defined in Customizing. Once a spare-part has been chosen from the supplier catalog, an item type N (non-stock) is created in the component list of the order.
Order Hierarchies If a maintenance task consists of several independent steps, whose costs should be separated, this task can be represented using an order hierarchy. A series of sub-orders (all of which are autonomous maintenance orders) are created here for an existing main order. The aim of an object hierarchy is to summarize costs at every level. All the sub-orders must be completed before the main order can be completed.
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Only
Internal
Once a spare-part has been chosen from the supplier catalog, an item type N (non-stock) is created in the component list of the order.
Unit 2: Planning
PLM315
Customizing Checklists
Use
Partner
Only
Internal SAP
SAP
Figure 22: Order Customizing (1)
Only
Internal
Use
Partner
52
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Order type
Only Partner
Use SAP
SAP
Settlement profile Budget profile Residence time Screen for reference object Number range Maintenance planning plant Costing Variants Settlement rule Maintenance activity type Planning indicator Default Value Profiles Step-by-step operations, change documents, MRP relevance Priorities Object info keys Default control key Partners, Addresses Integration of Notification and Order OCI interface (internet catalog)
Internal
• • • • • • • • • • • • • • • • • •
Special Order Types
Use
Order combined with notification Refurbishment order
Customer exit definition: Customer exits allow customers to add customer-specific functions to enhance the standard SAP applications within the framework of the SAP enhancement concept. Customer exits do not contain functions themselves - they are program exits that enable customer-specific programs to be incorporated. Customer exits have two main advantages: • •
2006/Q2
Customer exits do not affect the SAP standard source code Customer exits are not effected by software updates
© 2006 SAP AG. All rights reserved.
53
Only
Internal
Customer Exits and Business Add-Ins (BADIs)
Partner
• •
Unit 2: Planning
PLM315
Business Add-In definition: Like customer exits, business add-ins are defined program exits. Unlike customer exits, which are based on a two-layer (SAP, customer) system landscape, business add-ins are based on a multi-layer system landscape (for example, SAP, country version, Industry Solutions, partners, customer). You can define and implement business add-ins at any level of the system landscape. For further information about business add-ins, use transaction SE19 and then the menu path Help > Application help.
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
54
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Exercise 2: Setting Up an Order Type: (I) Exercise Objectives
Business Example
Task 1: Create a new order type LO##. Assign the settlement profile for maintenance orders, general budget profile, and the entry mask for functional location, equipment and assembly for the reference object.
SAP
SAP
1.
How do you do this? Settlement profile:
Use
Screen RefObject:
Internal
Number Range Assign this order type to the number range group for maintenance orders. How do you do this?
Only
3.
Order Type and Planning Plant Assign this order type to the maintenance planning plant 1000. Which Customizing function do you choose for this?
4.
Settlement rule: For your order type, the settlement rule should be mandatory at the time of order completion. How do you do this? Continued on next page
2006/Q2
© 2006 SAP AG. All rights reserved.
Partner
Budget profile:
2.
Use
Partner
A new order type is to be created for processing routine maintenance tasks in your company. All the parameters for the order type should be configured optimally for this purpose.
Internal
Only
After completing this exercise, you will be able to: • Create a new order type • Assign the required parameters to the order type
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5.
Costing Variants Assign the costing variant for maintenance orders (for planned and actual costs) to your order type in plant 1000. Which Customizing function do you use? Which costing variant have you selected?
6.
Maintenance Activity Types
Only
Which maintenance activity types are permitted?
Partner
Which is the default maintenance activity type?
Task 2: 1.
Create an order with the order type LO## for your equipment TEQ-##.
2.
What reference objects are proposed?
3.
Which maintenance activity type is proposed and which could you assign to the order otherwise?
4.
Save the order. Which number is assigned to it?
SAP
SAP
Use
Create an Order
Internal
Assign permitted maintenance activity types to your order type and define a maintenance activity type as the default activity type.
Only
Internal
Use
Partner
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Solution 2: Setting Up an Order Type: (I) Task 1: Create a new order type LO##. Assign the settlement profile for maintenance orders, general budget profile, and the entry mask for functional location, equipment and assembly for the reference object.
Internal
Only
1.
How do you do this? Settlement profile: Screen RefObject: a)
SAP Menu → Tools → Customizing → IMG → Execute Project Select SAP Reference IMG.
Values
Settlement profile
40
Budget profile
000001
Screen RefObject
O100
SAP
Number Range Assign this order type to the number range group for maintenance orders. How do you do this? a)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Configure Number Ranges Choose Maintain Groups, select Repair and Maintenance Orders, double-click the order type LO## to select it, and choose Assign element/group to assign the order type to the group. Continued on next page
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Only
Internal
2.
Field Name or Data Type
Partner
Use
Click New Entries, enter order type LO## and an appropriate short text.
SAP
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Configure Order Types
Use
Partner
Budget profile:
Unit 2: Planning
PLM315
3.
Order Type and Planning Plant Assign this order type to the maintenance planning plant 1000. Which Customizing function do you choose for this? a)
Order Type and Planning Plant In Customizing, select:
Only
4.
Settlement rule:
How do you do this? a)
Settlement rule:
SAP
Select the Mandatory for completion option for your order LO##.
Which costing variant have you selected?
Which Customizing function do you use?
a)
Costing Variants Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Costing Data for Maintenance and Service Orders → Assign Costing Parameters and Results Analysis Keys Enter the costing variant PM01 as the planned and actual values.
6.
Maintenance Activity Types Assign permitted maintenance activity types to your order type and define a maintenance activity type as the default activity type. Continued on next page
58
© 2006 SAP AG. All rights reserved.
2006/Q2
Only
Assign the costing variant for maintenance orders (for planned and actual costs) to your order type in plant 1000.
Partner
Use
Costing Variants
Internal
5.
SAP
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Settlement Rule: Define Time and Creation of Distribution Rule
Use
Partner
For your order type, the settlement rule should be mandatory at the time of order completion.
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Assign Order Types to Maintenance Plants
PLM315
Lesson: Order Planning
Which maintenance activity types are permitted? Which is the default maintenance activity type? a)
Maintenance Activity Types
Select New Entries, enter order type LO## and assign the maintenance activity types already in the system, for example, 001, 002 and 003 or → Default Values for Maintenance Activity Type for Each Order Type
Partner
Enter default value, for example, 001
Task 2:
Use
Create an Order 1.
Create an order with the order type LO## for your equipment TEQ-##. SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Create General
SAP
SAP
a)
Order type LO## 2.
What reference objects are proposed?
Use
Partner
a)
Reference objects: Equipment, functional location and assembly
Which maintenance activity type is proposed and which could you assign to the order otherwise? a)
4.
Save the order. Which number is assigned to it? a)
2006/Q2
Default depending on the key maintained in the previous exercise, for example 001; 002 and 003 can be assigned.
Only
Internal
3.
Internal
Only
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Maintenance Activity Type → Assign Valid Maintenance Activity Types to Maintenance Order Types
Order number: 800xxx
© 2006 SAP AG. All rights reserved.
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Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
60
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Exercise 3: Setting Up an Order Type: (II) Exercise Objectives After completing this exercise, you will be able to: • Assign the required parameters to the order type
A new order type is to be created for processing routine maintenance tasks in your company. The parameters for the order type should be configured optimally for this purpose.
Default Value Profiles
417000
415000
Purchasing organization
1000
1000
Purchasing group
0##
0##
Material group
007
010
2.
Assign the profile EXS## for external processing and the profile EXM## for an external material for your order type LO## and for the maintenance planning plant 1000. Which Customizing function do you choose?
3.
It should also be possible to select operations and replace the work center when incorporating a task list. Which checkboxes do you activate?
Task 2: 1.
Supplement one of your orders as follows: Assign an internal operation and then an external operation using the control key PM02. The internal operation should also contain a non-stock material. Save the order.
2.
Call the order again and determine the following data: Continued on next page
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61
Only
Internal
Cost element
Partner
EXM##
SAP
EXS##
SAP
Define the default value profile EXS## for external processing data and EXM## for external materials with the following parameters:
Use
1.
Use
Partner
Task 1:
Internal
Only
Business Example
Unit 2: Planning
PLM315
PurchReq. no. External operation PurchReq. no. Non-stock material Cost element for non-stock material Material group for external operation
Task 3:
Only SAP Use
2.
Group all external services and materials under one purchase requisition number.
3.
Assign the partner determination procedure PM## to your order type. The role responsible is the partner function for the order header.
4.
Determine the address data in the following sequence: Order → Equipment → Functional location.
5.
The default value for the control key for your order type is to be PM01.
6.
Ensure that change documents are generated.
7.
Create an order with the order type LO## (any priority) for the equipment TEQ-##.
8.
Change the responsible work center to MECHANIK. Save the order.
9.
Call the order again, determine the following data and specify whether the data is correct, according to your Customizing settings.
Partner
Internal
Priority type ## and the object information key ## should be valid.
SAP
1.
Use
Partner
The following settings should also be made for your order type LO##. (Which Customizing function must you choose to make each setting?):
Internal
Additional Settings
Order number
Only
Start/end date Control key, internal operation Address data Action log
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Solution 3: Setting Up an Order Type: (II) Task 1: Default Value Profiles
EXS##
EXM##
Cost element
417000
415000
Purchasing organization
1000
1000
Purchasing group
0##
0##
Material group
007
010
a)
SAP Menu→ Tools → Customizing → IMG → Execute Project Select SAP Reference IMG.
SAP Use
EXM##
417000
415000
2.
1000
Purchasing group
0##
0##
Material group
007
010
Assign the profile EXS## for external processing and the profile EXM## for an external material for your order type LO## and for the maintenance planning plant 1000. Which Customizing function do you choose? a)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Default Values for Task List Data and Profile Assignments
Continued on next page
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63
Only
Internal
Purchasing Organization 1000
Partner
Cost Element
EXS##
SAP
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Create Default Value Profiles for External Procurement
Use
Partner
Define the default value profile EXS## for external processing data and EXM## for external materials with the following parameters:
Internal
Only
1.
Unit 2: Planning
PLM315
3.
It should also be possible to select operations and replace the work center when incorporating a task list. Which checkboxes do you activate? a)
The same Customizing option as in the previous step. Activate the Operation selection and Work center selection checkboxes.
1.
Supplement one of your orders as follows: Assign an internal operation and then an external operation using the control key PM02. The internal operation should also contain a non-stock material. Save the order.
2.
SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change
Call the order again and determine the following data:
Use
Partner
a)
PurchReq. no. External operation PurchReq. no. Non-stock material
SAP
SAP
Cost element for non-stock material Material group for external operation
PurchReq. no. External operation
100xxxxx
PurchReq. no. Non-stock material
100xxxxx
Cost element for non-stock material
415000
Material group for external operation
007
Only
Internal
Call the order again and determine the following data:
Partner
Use
a)
Internal
Only
Task 2:
Continued on next page
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Order Planning
Task 3: Additional Settings The following settings should also be made for your order type LO##. (Which Customizing function must you choose to make each setting?): 1.
Priority type ## and the object information key ## should be valid. SAP Menu→ Tools → Customizing → IMG → Execute Project Select SAP Reference IMG. Priority
In the dialog box, choose Define Priority Type for Orders and assign the priority type ##. Object Information
SAP
2.
Group all external services and materials under one purchase requisition number.
Use
Set the indicator for the collective purchase requisition. 3.
Assign the partner determination procedure PM## to your order type. The role responsible is the partner function for the order header. a)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Partner → Define Partner Determination Procedure and Partner Function In the dialog box, choose Assign Partner Determination Procedure to Order. Assign the partner determination procedure ## to your order type and enter the order role Responsible (VW).
Continued on next page
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65
Only
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Define Change Docs, Collective Purc. Req. Indicator , Operation No. Interval
Partner
a)
SAP
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Object Information → Assign Object Information Keys to Order Types
Use
Partner
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → General Data → Define Priorities
Internal
Only
a)
Unit 2: Planning
PLM315
4.
Determine the address data in the following sequence: Order → Equipment → Functional location. a)
5.
The default value for the control key for your order type is to be PM01. Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Control Key → Maintain Default Values for Control Keys for Order Types
SAP
LO##
Category
OKP
Z1
1
Z2
3
Z3
2
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Define Change Docs, Collective Purc. Req. Indicator , Operation No. Interval Set the indicator for the creation of change documents.
Create an order with the order type LO## (any priority) for the equipment TEQ-##. a)
SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Create General Order type
LO##
Equipment
TEQ-##
Continued on next page
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Only
7.
Partner
Use
Order type
Ensure that change documents are generated. a)
Internal
1000
SAP
6.
Planning plant
Use
Partner
Click New Entries and make the following settings:
Internal
a)
Only
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Define Access Sequence for Determining Address Data
PLM315
Lesson: Order Planning
8.
Change the responsible work center to MECHANIK. Save the order. a)
SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change Change the work center responsible in the order's header data.
9.
Call the order again, determine the following data and specify whether the data is correct, according to your Customizing settings.
Only
Internal
Order number Start/end date Control key, internal operation
Partner
Address data Action log SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change
Use
a)
Use
Select
Start/end date
Current date
Select
Control key, internal operation
PM01
Select
Address data
From equipment
Select
Action log
Change of main work center
Select
Only
Internal
800xxx
Partner
Order number
SAP
SAP
Correct?
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Lesson Summary You should now be able to: • Define and configure order types in plant maintenance • Define and configure maintenance activity types • Define and assign external processing profiles • Define and assign control keys
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Work Center
Lesson: Work Center Lesson Overview This lesson shows the structure and use of the work center for plant maintenance.
Lesson Objectives
Only
The project team would like to present its company's own maintenance group as the plant maintenance work centers in the system.
Describe the structure of the work center and use the work center
Business Example
Use
Work center Definition
SAP Use
You use work centers to execute operations for routings and orders.
•
Partner
Function
Internal
The work center is an organizational unit that can carry out work. It specifies where operations can be carried out and who do so. Machines, people, and groups of people, as well as others, can be defined as work centers.
Work center data forms the basis for: cost, capacity, and target date calculation
You can use work center data to help:
2006/Q2
Only
• •
Define which machines or personnel should be used for the operations Calculate costs, capacities and target dates for the operations
© 2006 SAP AG. All rights reserved.
SAP
• •
Internal
•
Partner
After completing this lesson, you will be able to:
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Unit 2: Planning
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Partner
Only
Internal Use
Figure 23: Work Center Data
Work center data is used for the following business functions:
•
•
Available capacity
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2006/Q2
Only
Internal
•
Partner
Use
• •
Basic data - contains the description, work center category (for example, Plant Maintenance), and task list usage (which routings the work center may be used for). Default values - contain, for example, a default control key. Capacity - available capacity is usually entered as the standard available capacity with the specifications - factory calendar, work start and end, level of individual capacity (= number of people) and operating time per capita. The available capacity can be restricted according to time, or can be organized in shifts differing from the standard available capacity. Scheduling - the operation dates are calculated on the basis of lead times (duration of operation), starting from the basic start or end dates. Costing - internal personnel costs are assigned on the basis of the activity types defined in Controlling. The activity types contain the assignment to an hourly rate. Activity types are assigned indirectly using a cost center, not directly to the work center. Personnel data - in addition to defining available capacity, people (= personnel numbers from Human Resources) or positions can be assigned in the work center.
SAP
SAP
•
PLM315
Lesson: Work Center
Definition • •
Available capacity is the work that can be provided by a unit of capacity at one work center for each working day. Available capacity is defined using work start and finish, duration of breaks, capacity utilization, and number of individual capacity units.
Function Available capacity forms the basis for:
Available capacity refers to the capacity available within a specific period. Available capacity is determined by: Work starting and finishing times Length of breaks Capacity utilization level of the capacity units The number of individual capacity units that make up total capacity
Use
Partner
• • • •
Internal
Only
•
In Capacity, the system saves the time worked and the daily available capacity for each work center. Available capacity can be defined for one work center or for all work centers.
SAP
SAP Only
Internal
Use
Partner
Figure 24: Available Capacity in the Work Center
The standard available capacity is valid if no interval of available capacity has been defined. The standard available capacity is defined using the shift starting and finishing times, break lengths, and number of individual capacity.
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The system uses the above data to calculate capacity unit working time. The period for which the standard available capacity is valid has no limit. If you have specified validity periods for available capacity, these are referred to as intervals of available capacity. This is the capacity available within a specific period of validity. To define an interval of available capacity, you can determine shift programs that will also be valid for all work centers for a fixed time period.
Only
Capacity requirement Definition
Capacity requirement source:
Orders are the focal point of capacity planning. Orders generate requirements which in turn increase the strain on capacity of the resources needed to execute the orders.
Repair order Preventive maintenance order Refurbishment order
Use
Only
Internal
Partner
An order's requirement is calculated using the sum of work times scheduled for the operations (field: Resources required).
SAP
• • •
Use
Partner
Required work resulting from an operation for an order which should be performed by a particular work center within a fixed period of time.
SAP
•
Internal
Start, finish, and break times are specified for work centers in a shift.
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Work Center
Short Overview of Capacity Planning
Use
Partner
Only
Internal
Figure 25: Areas of Capacity Planning
SAP
When evaluating the capacity situation, capacity requirements are compared to available capacity. Available capacity specifies the available capacity per workday. Capacity requirements specify the capacity required by the orders at a fixed point in time.
Capacity evaluation Capacity leveling
Capacity leveling is performed to adjust work center capacity overload or under-use. It also helps to optimize the use of labor and machinery and to select appropriate resources.
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73
Only
Internal
• •
Partner
Use
SAP
Capacity planning can be divided into two areas:
Unit 2: Planning
PLM315
Use
Partner
Only
Internal
Figure 26: Assignment of Personnel
SAP
When using HR, individuals who are stored in HR in a personnel master record with a personnel number can be assigned to a maintenance work center.
SAP
You can only assign people, qualifications and positions to work centers if you use Human Resources (HR).
Only
Internal
Use
Partner
Figure 27: Assigning an Employee to an Order
74
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Work Center
When people are assigned to the maintenance work center, they can be assigned to different places in the maintenance order: 1.
Assignment of employee responsible in the order header To do this, the order type must have a partner determination procedure with the Person Responsible (PR) function and the field in the order header must be activated
Only
Assignment of employee to operation Assignment of several employees to the operation's requirements assignment Splits can be generated manually or automatically here, meaning that the work in the operation is divided among several people.
Several partners are assigned to the order (from the partner determination procedure for the order type). The work to be done is distributed automatically and equally among these partners (partner type person). This takes place in the form of automatically generated requirement assignments (splits) for the operation.
Use
Only
Internal
A split is generated only once for operations which are subsequently added.
Partner
Hint: Automatic generation of splits is only possible once when the order is created. If you subsequently change the order, the split is not automatically changed.
SAP
SAP
A split partner role must be assigned to the order type before automatic split generation can take place.
Use
Partner
Automatic split generation:
Internal
2. 3.
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Unit 2: Planning
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Partner
Only
Internal
Figure 28: Graphical Monitor
SAP
SAP
The capacity load records for all technicians assigned to a work center are displayed.
Use
You use the graphical monitor to display an updated overview of the work that has been assigned to individuals in a work center. The graphical monitor is automatically updated at fixed intervals of time. You thus have a current overview of several people and, when required, of several orders at the same time.
Use
Hint: The graphical monitor only shows capacity load for people who have been assigned to the order in the form of a capacity split (Requirements assignment tab page in the order).
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2006/Q2
Only
A prerequisite for the use of the graphical monitor is that personnel have been assigned to the specified work center using the Time Management (PT) application component.
Shift schedules Presence and absence (these are depicted differently from work times) On call availability
Partner
• • •
Internal
The following HR data is integrated:
PLM315
Lesson: Work Center
Partner
Only
Internal
Use
Partner
The maintenance order must also have a system condition at the header level.
SAP
To display maintenance orders for a production work center, the number of the PP work center must first be entered in the technical object's location data.
If a maintenance order has been written for a machine being used as a production work center, production planners should be able to see all pending maintenance orders and the production orders for this work center on their planning boards.
Use
SAP
Only
Internal
Figure 29: PM-PP Integration
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Unit 2: Planning
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Customizing Checklists
Use
Partner
Only
Internal
Figure 30: Work Center Customizing
SAP
SAP Only
Internal
Use
Partner
78
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Work Center
Exercise 4: Work Center Exercise Objectives After completing this exercise, you will be able to: • Create a maintenance work center
Internal
Only
Business Example The company would like to present its own maintenance group as the plant maintenance work centers in the system.
1.
Arbeitsplatz anlegen
Partner
SAP Use
Which values do you enter? Person responsible for the work center
Internal
Task list usage Standard value key Control key
Only
Cost center Activity type – internal processing Formula key 2.
Available capacity
Continued on next page
2006/Q2
© 2006 SAP AG. All rights reserved.
SAP
Create a new work center T-EW## (= electrical workshop, group ##) in plant 1000 with work center category 0005. The work center should only be used in Plant Maintenance and has no standard values. The person responsible for the work center is 0##. Use the control key for internal processing. The work center is in cost center 4300 and is allocated there using activity type 1410. Maintenance task lists have been planned as the task list usage.
Use
Partner
Task:
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Unit 2: Planning
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Define the following available capacity for the Person capacity category in work center T-EW##: Employees work one shift from 7:00 a.m. to 5:00 p.m. with a one-hour break. The number of days worked is based on the factory calendar valid for plant 1000. Four technicians who are available for processing planned orders 60% of the time work in the workshop. Which values do you enter? Capacity category
Only
Internal
Processing formula Requirements Base unit of measure Factory calendar ID
Partner
Start/finish/length of breaks Capacity utilization factor Individual capacity
Use
What are the resulting available capacity values?
SAP
SAP
Operating time Capacity
Only
Internal
Use
Partner
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Work Center
Solution 4: Work Center Task: 1.
Arbeitsplatz anlegen
Only Partner
Which values do you enter?
Internal
Create a new work center T-EW## (= electrical workshop, group ##) in plant 1000 with work center category 0005. The work center should only be used in Plant Maintenance and has no standard values. The person responsible for the work center is 0##. Use the control key for internal processing. The work center is in cost center 4300 and is allocated there using activity type 1410. Maintenance task lists have been planned as the task list usage.
Person responsible for the work center
Use
Task list usage Standard value key
SAP
SAP
Control key
Only
Internal
Use
Partner
Continued on next page
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Cost center Activity type – internal processing Formula key SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Environment → Work Centers → Work Center →Create Plant
1000
Work center
T-EW##
Work center
005
SAP Use
Person responsible for the work center
0##
Task list usage
004
Standard value key
SAP0
Control key
PM01
Cost center
4300
Activity type – internal processing
1410
Formula key
SAP008
Available capacity
Which values do you enter?
Continued on next page
82
© 2006 SAP AG. All rights reserved.
2006/Q2
Only
Define the following available capacity for the Person capacity category in work center T-EW##: Employees work one shift from 7:00 a.m. to 5:00 p.m. with a one-hour break. The number of days worked is based on the factory calendar valid for plant 1000. Four technicians who are available for processing planned orders 60% of the time work in the workshop.
Partner
Internal
electrical workshop, group ##
SAP
2.
Object description
Use
Partner
Data release
Internal
Only
a)
PLM315
Lesson: Work Center
Capacity category Processing formula Requirements Base unit of measure Factory calendar ID Start/finish/length of breaks Capacity utilization factor
Only
Internal
Individual capacity What are the resulting available capacity values?
Partner
Operating time Capacity
SAP Use Internal
Formula key
SAP008
Base unit of measure
H
Factory calendar ID
Leave blank
Start/finish/length of breaks
07:00:00 / 17:00:00 / 01:00:00
Capacity utilization factor
60
Individual capacity
4
Partner
002
SAP
Capacity category
Use
a)
Available capacity data: 5.40 H
Capacity
21.60 H
© 2006 SAP AG. All rights reserved.
Only
2006/Q2
Operating time
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Unit 2: Planning
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Lesson Summary You should now be able to: • Describe the structure of the work center and use the work center
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Controlling in the Planning Phase
Lesson: Controlling in the Planning Phase Lesson Overview This lesson describes controlling for maintenance orders in the planning phase.
Lesson Objectives Use and set up costing in the order Calculate surcharges List commitments
Business Example Controlling of maintenance orders is to take place as part of the company's overhead cost controlling. You need to set up costing for order resources for this purpose. Overhead rates are also to be calculated for certain resources.
SAP
Externally procured services and materials are to be listed in the orders as commitments.
SAP
Use
Partner
• • •
Internal
Only
After completing this lesson, you will be able to:
Only
Internal
Use
Partner
Costs in the Order
Figure 31: Terms in Maintenance
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Unit 2: Planning
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Order values can be classified according to costs, services, and settlements depending on the type of maintenance task (order type) and the processing phase of the order. •
•
Use
Partner
•
Internal
Only
•
Costs: Costs are generally the value-based consumption of production factors for activity output and input, and for securing the necessary capacity within the company. Activities: Activities are the result of the combination of factors in the company; that is, the goods and services created during business. Settlements: Settlements are complete or partial allocations of the costs determined for an object to another object. When resources are consumed, the maintenance order is debited with the cost of the resource consumption. The settlements credit the order by passing the costs on to another object. Expenses / revenues: Costs for an order usually also represent expenses, while activities are not usually regarded as revenues, since they are not sold.
SAP
SAP
Organizational levels accounting and logistics Client: The client represents the company or group and forms the data basis for the entire company. Chart of accounts: Every company code in the SAP system uses G/L accounts from the same chart of accounts. The G/L accounts within a chart of accounts are unique. You can define the identifiers for the charts of accounts as you wish.
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Figure 32: Value Flow in Maintenance Orders
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Lesson: Controlling in the Planning Phase
Controlling area A controlling area is an organizational unit used to represent a closed system for cost accounting purposes. There is usually a 1:1 relationship between the controlling area and the company code. Several company codes can be assigned to one controlling area for cross-company code cost accounting.
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Use
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Business area: The business area represents an organizational unit for which internal reporting can be set up. There can be several business areas for a company code, but these also apply to all other company codes. For this reason, the business areas must have the same meaning in all company codes. Use of this organizational level is optional. You will use the business areas if you want to create a balance sheet and a profit and loss statement for additional internal areas and not only for company codes.
Internal
Company code: Entry, saving, and further processing of business transactions, and account management take place at company code level in accounting. You can set up several company codes for each client, for example so as to perform accounting for several independent international subsidiaries at the same time. However, you must set up at least one company code.
SAP
SAP Only
Internal
Use
Partner
Figure 33: Organizational Levels Accounting and Controlling
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PLM315
Internal
Figure 34: Cost Center Usage in Plant Maintenance
SAP Use
Partner Only
Internal
SAP
In the case of repair, inspection, or maintenance orders, the order is debited with planned costs for the required resources dispatched. Each time resources are consumed, the order is debited with actual costs for the resource values, and these costs are allocated during settlement, which credits the actual costs to the order. The following applies to refurbishment orders: when required resources are dispatched, the order is debited with planned costs to the value of these resources. Each time resources are consumed, the order is debited with actual costs for the resource values, and the difference between the actual costs from resource consumption and the activities is allocated during settlement, which credits the actual costs to the order. Services and settlements are always regarded as negative costs.
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Unit 2: Planning
Figure 35: Costs in Maintenance Processes
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Lesson: Controlling in the Planning Phase
A distinction can be made between the following costs, depending on the processing phase of the order:
•
Overhead Rates
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Other common overheads include administrative and sales overhead rates. These overheads can also be used to monetize resources consumed in the order that are not listed separately, such as administration, transportation, and the like. If these costs refer to planned resources, they then represent further planned costs, and if they refer to consumed resources, they represent additional actual costs and are listed as such in the order.
Partner
An overhead rate is a lump-sum, percentage, or amount-related additional charge on direct costs that allows you to assign overheads to cost accounting objects according to their origin. For example, overhead rates are levied on costs from material cost centers by debiting the order with this surcharge according to material withdrawals and crediting the material cost centers.
SAP
Besides the valuation of dispatched and consumed resources for an order, which displays planned and actual costs and takes the prices of these resources into account, you can also determine overhead rates.
Use
Partner
•
Estimated costs: Used in resource-neutral order planning to specify the anticipated cost volume for an order. The estimated costs are entered manually in the order. You can enter estimated costs as a manual reference value before releasing the order. The cost estimate can take place as an overall estimate for the order or based on value categories (own staff, external staff, own material, and so on). Estimated costs are updated to the information system (PMIS) for use in later evaluations. Planned costs: Planned costs are determined automatically for the order based on the cost estimate when dispatching order-specific resources (operations with internal activities, materials, and so on). Planned costs cannot be maintained manually. Actual costs: The order is automatically debited with actual costs during costing as a result of resource consumption (internal activities, materials, and so on). You cannot enter actual costs manually.
Internal
Only
•
Unit 2: Planning
PLM315
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Only
Internal
Figure 36: Overheads on Planned Costs
SAP
SAP
Overheads on planned costs are determined during the standard cost estimate; that is, they are calculated automatically when you save the order or when this is explicitly requested during order processing when a specific cost determination function is executed. It is only possible to determine planned overheads if a costing sheet is entered in the planned costing variant that applies to the order type in question.
Only
Internal
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Partner
Figure 37: Overheads on Actual Costs
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Lesson: Controlling in the Planning Phase
Actual overheads are also determined if a costing sheet is entered in the actual costing variant. However, overheads for consumed resources are not determined automatically for each consumption posting (confirmation, material withdrawal, ...). You must start determination separately. Only then is the order debited with overheads on actual costs.
Commitments Management
Only
Use
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Internal
Commitments are contractual or MRP-relevant obligations that are not entered in accounting but that lead to actual costs as a result of various business transactions. Commitments Management is used to enter these obligations at an early stage and to analyze their cost- and finance-related results, for example for purchase orders. Order commitments are used to separately update and monitor certain resources, in particular resources that are required for external procurement. Commitment values are updated in parallel with order planning and execution; that is to say, both the standard cost estimate and actual costing influence the commitment data. You must activate Commitment Management in Customizing for the order type in question.
SAP
SAP
The commitment data is built up when the scheduled order resources are valuated. Since the commitment value is not built up for internal activities, for example, it can be smaller than the planned costs of the order.
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Figure 38: Building Up Commitments
Unit 2: Planning
PLM315
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Only
Internal
Figure 39: Updating Commitments
SAP
SAP
Use
Order commitments can increase as a result of activities that take place outside of order processing, such as the conversion of a purchase requisition to a purchase order with a price increase, or manual entry of purchase orders assigned to the order. As a result of these planning steps, the commitment values can exceed the planned costs.
Only
Internal
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Figure 40: Reducing Commitments
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Lesson: Controlling in the Planning Phase
Order commitments are reduced by corresponding steps taken relative to planning, such as the entry of a goods receipt with reference to the purchase order. The commitment values that are to be reduced are determined as a result of the actual costing. The order commitments should ideally be zero once all obligations received during planning have been honored.
Order Hierarchies
Only
Use
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Internal
You can use order hierarchies to map and analyze larger related projects. Each order can refer to a different object to be planned and a different settlement rule. Each order can also be a cost object, and the costs involved can be analyzed together for a hierarchy in reporting.
SAP
SAP
Internal
Use
Partner
Figure 41: Order Hierarchies
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Controlling for Refurbishment
SAP
SAP
In the case of refurbishment, an order not only lists planned and actual costs, but also activities. These refer to the material "for delivery" resulting from refurbishment. The cost report (CO report) lists these activities as negative values under Delivery.
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Only
Internal
Figure 42: Costs and Activities in Refurbishment
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Internal
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Lesson: Controlling in the Planning Phase
Customizing Checklists
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SAP
SAP
Figure 43: Customizing Settings for Controlling
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Unit 2: Planning
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PLM315
Lesson: Controlling in the Planning Phase
Exercise 5: Controlling in the Planning Phase Exercise Objectives
Only
Business Example
Partner
To make life easier for decision makers, standard orders are to be assigned manually planned estimated costs, wherever possible. During the planning phase for a maintenance order, you want to display its cost situation using planned costs calculated based on the scheduled resources.
Use
You want to be able to display the cost situation at any time during planning and processing of the maintenance order.
SAP
SAP
Task 1: Costs in Plant Maintenance 1.
Display the cost profile in Customizing.
Use
Partner
Which path do you choose? Which value categories does the cost profile contain? Check the assignment of cost elements to value categories. How and where do you make this assignment? 3.
Estimated, planned, and actual costs Create a new maintenance order with order type LO## for your equipment TEQ-##. First, carry out a cost estimation based on the value categories in the cost profile. Then schedule your workshop T-ME## for 5 hours. The rubber seal DG-1000 is to be replaced. Then execute the task. How do you do this? Continued on next page
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2.
Internal
After completing this exercise, you will be able to: • Set up and perform costing in a maintenance order • Set up and use cost views in a maintenance order
Unit 2: Planning
PLM315
4.
Now check the estimated, planned, and actual costs of your order. Display the cost structure of the order, both according to value categories and according to cost elements. How do you do this?
5.
Check the rules for determining planned costs in the order according to the Customizing settings and the relevant order data and other data.
Only
Task 2:
Partner
Determine surcharge 1.
Determine the actual surcharges for your order.
Internal
Which Customizing settings or other settings are relevant for standard cost estimates?
Which path do you choose?
Use
Task 3: Open item management
SAP
SAP
1.
Select the open item management indicator for your order type LO##. How do you do this? Enter an order with the order type PM01 and plan an operation with the control key PM01 and an operation quantity of 2 AU (activity units) and enter a valuation price. Which path do you choose?
Internal
Release the order and save your changes. What order number was assigned by the system? Check whether a commitment value is displayed for your order.
Only
3.
Which path do you choose? What is the commitment displayed? 4.
Enter a purchase order for 1 AU (one activity unit) for your order and then check the commitment value. Which path do you choose? Which purchase order number is assigned? What is the commitment displayed? Continued on next page
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2.
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Lesson: Controlling in the Planning Phase
5.
Enter a goods receipt for 1 AU goods receipt for your order. How do you do this? Which document number does the system assign?
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Unit 2: Planning
PLM315
Solution 5: Controlling in the Planning Phase Task 1: Costs in Plant Maintenance 1.
Display the cost profile in Customizing.
Only
Which value categories does the cost profile contain? a)
SAP standard menu → Tools → Customizing → IMG → Execute Project
Use Internal
Description
400
Internal materials / spares
415
Material - direct reference
417
External services
615
Internal labor
800
Revenues
890
Spares (own production)
999
Miscellaneous
Partner
2.
Value category
SAP
SAP
Plant Maintenance and Customer Service → Maintenance and Service Processing → Basic Settings → Settings for Display of Costs → Define Default Values for Value Categories
Use
Partner
Choose Display SAP Reference IMG.
Internal
Which path do you choose?
Check the assignment of cost elements to value categories.
Only
Continued on next page
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Lesson: Controlling in the Planning Phase
How and where do you make this assignment? a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
Partner SAP
400
400000 - 410300
415
415000
417
417000; 700000
615
615000 - 626300
800
800000 - 809999
890
890000 - 899999
999
1 - 9999999999
3.
Estimated, planned, and actual costs
First, carry out a cost estimation based on the value categories in the cost profile. Then schedule your workshop T-ME## for 5 hours. The rubber seal DG-1000 is to be replaced. Then execute the task.
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Internal
Create a new maintenance order with order type LO## for your equipment TEQ-##.
Partner
Use
This means that all costs that debit the order using the cost elements listed above are displayed using the corresponding value categories.
SAP
Cost elements
Use
Value category
Internal
Only
Plant Maintenance and Customer Service → Maintenance and Service Processing → Basic Settings → Settings for Display of Costs → Assign Cost Elements to Value Categories
Unit 2: Planning
PLM315
How do you do this? a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Create (General) Order type LO## Estimate costs Costs tab, Costs subtab
Only
The total estimated costs is displayed in the Costs field in the order header.
Enter a workload of 5 hours in operation 0010. Choose List on the detailed screen for operation 0010 on the Components tab to access the bill of material for the equipment and select material DG-1000. Then release the order for processing - release and save.
SAP
Perform time confirmation and goods movement
Use
Enter order number.
Internal
Choose Operation Data (magnifying glass) in the Time confirmation screen area. The system loads the material scheduled for the operation.
Partner
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Completion Confirmation → Entry → Overall Completion Confirmation
SAP
Execute order
Use
Partner
Plan order
Internal
You can enter the estimated costs directly in the lines for the corresponding value categories in the Estimated costs column.
Enter storage location 0001 and save the data. Now check the estimated, planned, and actual costs of your order. Display the cost structure of the order, both according to value categories and according to cost elements.
Continued on next page
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4.
PLM315
Lesson: Controlling in the Planning Phase
How do you do this? a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Display Display according to value categories Costs tab, Overview subtab Estimated costs: as entered manually
Only Partner
Actual costs: if the number of hours and material withdrawal do not deviate from planning, the actual costs are the same as the planned costs in the categories Internal Labor and Internal Materials. However, the system does not automatically calculate overhead costs for actual costs. This is a separate step (see Determine surcharge).
Use
Display according to cost elements Costs tab, Rep. Plan/Act. button Check the rules for determining planned costs in the order according to the Customizing settings and the relevant order data and other data.
SAP
SAP
5.
Internal
Planned costs: calculated automatically based on the resources planned. Overhead rates are also calculated automatically.
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Continued on next page
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PLM315
Which Customizing settings or other settings are relevant for standard cost estimates? a)
Costing Variants SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG
Only
Variant PM01
>Valuation variant PM0 - Maintenance order The valuation variant contains pricing strategies for all resource types (material, internal, external processing, and so on). The costing variant must be assigned to the order type:
SAP Use
Stock material: 1. Subcontracting component item in order must be costing-relevant
3. Accounting screen (1) in material master must be maintained and contain a price Internal service: 1. The work in the operation must be specified in the Work field 2. The activity type in the operation must have a price for the current fiscal year 3. The Cost indicator must be selected in the control key of the operation.
Continued on next page
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Internal
2. For planning using a BOM: BOM item must be costing-relevant
Partner
Additional important settings:
SAP
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Costing Data for Maintenance and Service Orders → Assign Costing Parameters and Results Analysis Keys
Use
Partner
>Costing type 05 - Maintenance order
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Costing Data for Maintenance and Service Orders → Maintain Costing Variants
PLM315
Lesson: Controlling in the Planning Phase
Task 2: Determine surcharge 1.
Determine the actual surcharges for your order. Which path do you choose? Standard SAP menu → Logistics → Plant Maintenance → Maintenance Processing → Completion → Individual Processing → KGI2 - Determine Actual Cost Surcharges Enter the current period and order number; delete the Test Run indicator. SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Display
Partner
Costs tab, Actual costs column, Overhead rates line
Internal
Only
a)
Task 3:
Use
Open item management 1.
Select the open item management indicator for your order type LO##.
SAP
a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG
Use
2.
Enter an order with the order type PM01 and plan an operation with the control key PM01 and an operation quantity of 2 AU (activity units) and enter a valuation price. Which path do you choose? Release the order and save your changes. What order number was assigned by the system? a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Create (General) Continued on next page
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Internal
Access the details on the order type and select the Open item management indicator.
Partner
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Configure Order Types
SAP
How do you do this?
Unit 2: Planning
PLM315
3.
Check whether a commitment value is displayed for your order. Which path do you choose? What is the commitment displayed? a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change Extras → Cost Reports → Budget/Commitments
Only
Commitment: The system displays the purchase requisition commitment.
Partner
4.
Enter a purchase order for 1 AU (one activity unit) for your order and then check the commitment value. Which path do you choose?
Internal
List: Budget/Actual/Commitments
Which purchase order number is assigned? SAP standard menu → Logistics → Materials Management → Purchasing → Purchase Order → Create → Vendor/Supplying Plant Known Document Overview On Choose My Purchase Requisitions
Use Internal
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change Extras → Cost Reports → Budget/Commitments
Only
List: Budget/Actual/Commitments Commitment: The system displays the purchase requisition commitment. Hint: You can display a view of the commitment line items by double clicking on the amount in the Commitment column - this view displays both the purchase requisition and the purchase order with the corresponding value. Continued on next page
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Partner
Drag the purchase requisition onto the shopping cart and enter the vendor 1000; save your entries.
SAP
SAP
a)
Use
What is the commitment displayed?
2006/Q2
PLM315
Lesson: Controlling in the Planning Phase
5.
Enter a goods receipt for 1 AU goods receipt for your order. How do you do this? Which document number does the system assign? a)
SAP standard menu → Logistics → Materials Management → Inventory Management → Goods Movement → Goods Movement (MIGO)
Select the indicator Item OK at the bottom of the screen and save your entries.
Extras → Cost Reports → Budget/Commitments List: Budget/Actual/Commitments >> If the goods receipt value is the same as the purchase order value, the commitment is cancelled out completely.
Use
Partner
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change
Internal
Only
Choose Goods Receipt Purchase Order and enter your purchase order number.
SAP
SAP Only
Internal
Use
Partner
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Unit 2: Planning
PLM315
Lesson Summary You should now be able to: • Use and set up costing in the order • Calculate surcharges • List commitments
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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Unit Summary
Unit Summary
Only
Use
Partner
Internal
You should now be able to: • Define and configure order types in plant maintenance • Define and configure maintenance activity types • Define and assign external processing profiles • Define and assign control keys • Describe the structure of the work center and use the work center • Use and set up costing in the order • Calculate surcharges • List commitments
SAP
SAP Only
Internal
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Internal
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SAP
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SAP
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Unit Summary
PLM315
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Internal
SAP
SAP Only
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Unit 3 Unit Overview
Use
Partner
This chapter is based on the chapter Planning Maintenance in the course PLM300 and repeats the concept of controlling maintenance orders. The course also provides more detailed information on using maintenance orders during the controlling phase, together with a wealth of detailed functions and the corresponding Customizing settings.
Internal
Only
Controlling
Unit Objectives After completing this unit, you will be able to:
SAP Use
Lesson: Material Availability Check .. ... .. ... ... ... .. .. . ... ... .. ... ... .. ... ... . .. 112 Exercise 6: Material Availability Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Lesson: Scheduling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Exercise 7: Scheduling . ... ... .. ... ... .. ... ... ... .. .. . ... ... .. ... ... .. ... ... ... 127 Lesson: Printing ... ... ... . . ... ... ... .. ... ... .. ... ... ... .. .. . ... ... .. ... ... .. ... ... ... 136 Exercise 8: Printing .. ... ... ... .. ... ... .. ... ... ... .. .. . ... ... .. ... ... .. ... ... ... 139
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Internal
Unit Contents
Partner
Run a material availability check Set the parameters necessary for a material availability check Schedule maintenance orders Set the relevant scheduling parameters Carry out and print the print control settings Carry out necessary Customizing settings for printing notifications or orders.
SAP
• • • • • •
Unit 3: Controlling
PLM315
Lesson: Material Availability Check Lesson Overview This lesson shows how the material availability check is run for plant maintenance orders, and which Customizing settings are required.
Only
Run a material availability check Set the parameters necessary for a material availability check
The goal of the controlling phase is to place an order in process. To do this, the material situation for the order must be checked. The project team checks which Customizing settings for checking material availability for the order type should be used.
SAP
You must set up the following parameters before you can execute the controlling phase for maintenance orders:
SAP
Material availability check
Use
Business Example
• •
Internal
After completing this lesson, you will be able to:
Partner
Lesson Objectives
Only
Internal
Use
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Lesson: Material Availability Check
Internal
Only
PLM315
•
Material Availability Check Settings for order type and material master determine whether a material availability check is possible, how it should be run, and how shortfalls should be dealt with. Scheduling parameters
SAP
SAP
•
Determine how order operation start and finish dates should be calculated. •
Printer management
Only
Internal
Partner
The available shop papers, printing programs, and formulas per order type are determined here. User settings and print diversion can also be activated.
Use
Use
Partner
Figure 44: Setting Up an Order Type: (III)
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Unit 3: Controlling
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Use
Partner
Only
Internal
Figure 45: Material Availability Check
SAP
A check can be made in an open order or in an order release.
Use
These settings are determined for the combination of checking group and checking rule. The checking rules are then assigned to the order type. The checking group is recorded in the material master.
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Internal
Availability checks can be set to generate a dynamic check of all goods received/goods issued (order requirements, orders, stock in transfer, safety stock, etc.).
Partner
The availability check leads to a shortfall (FMAT) status being generated when there is a deficit in the warehouse. You can determine whether or not an order is allowed to be released despite shortfalls.
SAP
Availability checks are controlled by checking instructions consisting of checking rules and checking groups.
PLM315
Lesson: Material Availability Check
Partner
SAP
Customizing Checklists
The component list of an IH order can be changed using its own transaction (IW3K). Supplements and changes can thus also be made by employees who have no change authorization for the order.
Use
SAP
Only
Internal
Figure 46: Component List: Removed from Storage
Only
Internal
Use
Partner
Figure 47: Customizing Settings for Material Availability Check
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Unit 3: Controlling
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Internal
SAP
SAP Only
Internal
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PLM315
Lesson: Material Availability Check
Exercise 6: Material Availability Check Exercise Objectives After completing this exercise, you will be able to: • Set the parameters necessary for a material availability check
Internal
Only
Business Example Company order controlling should run material availability checks.
1.
Define availability check Assign rule PM to your order type in Plant 1000 for availability operations 1 and 2 to check material availability. When parts are missing, the user should decide whether or not to release the order in operation 2.
Use
Partner
Task:
SAP
SAP
PRT and capacity availability should not be checked. What do the following mean Availability function 1:
Partner
Use
Availability function 2:
2.
Run availability check Assign 1 piece each of warehouse materials 100-100 and 401-400 to one of your orders for reference object TEQ## and display the scope of the check. Material
open quantity
Quantity units
confirmed quantity
100-100 401-400
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Internal
What do you enter here?
Unit 3: Controlling
PLM315
Solution 6: Material Availability Check Task: 1.
Define availability check
Only
PRT and capacity availability should not be checked. What do the following mean
Partner
Availability function 1:_ Availability function 2:_
Use
What do you enter here?
Internal
Assign rule PM to your order type in Plant 1000 for availability operations 1 and 2 to check material availability. When parts are missing, the user should decide whether or not to release the order in operation 2.
SAP
SAP Only
Internal
Use
Partner
Continued on next page
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Lesson: Material Availability Check
a)
SAP Menu → Tools → Customizing → IMG → Execute Project Select SAP Reference IMG
Select New Entries. Plant 1000, order type LO##, availability function 1 (= check for open order)
Partner
Material availability area Activate Check material availability when saving order
Use
PMChecking rule PRT availability area Set No check
SAP
Plant 1000, order type LO##, Availability function 2 (= check availability of released order)
Use
Partner
Material availability area Check material availability when saving order: activate Checking rule: PM
PRT availability area Set No check Run availability check Assign 1 piece each of warehouse materials 100-100 and 401-400 to one of your orders for reference object TEQ## and display the scope of the check.
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Internal
Release material: 1
2006/Q2
SAP
Select New Entries
2.
Internal
Only
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Availability Check for Materials, PRTs and Capacities → Define Inspection Control
Unit 3: Controlling
PLM315
Material
open quantity
Quantity units
confirmed quantity
100-100 401-400 a)
SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change
Partner
Material
open quantity
Quantity units
confirmed quantity
100-100
1
Pc
1
401-400
1
Pc
1
Internal
Only
Select Components tab page, and enter materials.
Select items and click Check material availability
Use
Select Continue.
Hint: Click Inspection Scope to display the scope of the check.
SAP
SAP
Select Continue.
Only
Internal
Use
Partner
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Lesson: Material Availability Check
Lesson Summary You should now be able to: • Run a material availability check • Set the parameters necessary for a material availability check
Use
Partner
Only
Internal
SAP
SAP Only
Internal
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Lesson: Scheduling Lesson Overview This lesson demonstrates the scheduling of maintenance orders and the relevant Customizing settings.
Only Partner
Scheduling
Schedule maintenance orders Set the relevant scheduling parameters
The goal of the controlling phase is to place an order in process. The dates must be checked. Using the Customizing settings the project team is able to check how the scheduling of the maintenance order can be fixed and optimized.
Use
Business Example
• •
Internal
After completing this lesson, you will be able to:
SAP
Lesson Objectives
SAP Only
Internal
Use
Partner
Figure 48: Scheduling
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Lesson:
Scheduling
During scheduling, the lead times for the operations (Duration field) are totaled and then either added to the basic start date (forwards scheduling) or subtracted from the basic end date (backwards scheduling). The start or end dates calculated in this way can deviate from the basic dates.
Only SAP
SAP
Order shift means that if you change the basic dates when an order is being executed, the system always uses the new basic dates for scheduling purposes, rather than the actual dates entered so far.
Use
Scheduling including breaks means that the break times from the work center masters are taken into consideration. If the indicator is not set, the total break time is distributed proportionally. The scheduling including breaks can only be used in connection with a shift sequence with scheduled breaks (in maintenance this is not usual).
Automatic scheduling means that the system always schedules the order when you save it.
Internal
Adjust basic dates means that the date entries scheduled always have priority over the basic dates.
Partner
For each order type, you can define the standard scheduling type. However, this can be changed on the header data screen for the service order. Each scheduling type refers to a scheduling method, for example, forward scheduling, backward scheduling, current date scheduling, no scheduling.
Only
Internal
Use
Partner
Figure 49: Scheduling Types
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This diagram shows how the system determines the dates for the three operations in an order (Op1 to Op3) dependent on the scheduling type. For the scheduling type Only capacity requirements, the capacity requirements are distributed equally across the period between basic start and basic end date.
For each scheduling type, you can set whether the time can also be entered for the basic dates, in addition to the date.
Partner
Use
The capacity loads already available are considered during capacity scheduling. Only those work centers that have the indicator Relevant for Capacity Scheduling are involved in capacity scheduling. For each operation to be scheduled, the system checks whether sufficient free capacity is available for it on the date calculated. If sufficient capacity is available, the operation is scheduled. If sufficient capacity is not available, the operation is shifted to a date when capacity problems do not arise.
Internal
Only
The basic dates are adjusted if necessary, depending on the setting for the order type. This means that the start date for the first operation is copied as the basic start date of the order and the end date for the last operation copied as the basic end date of the order.
SAP
SAP Only
Internal
Use
Partner
Figure 50: Relationships - Overview
A relationship describes time-based dependencies between two operations in a maintenance order. For example, a particular operation can only start once another operation has been completed, or an operation cannot be completed before another operation has been completed.
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Lesson:
Scheduling
Relationships are determined by two factors: • •
Type Time period
There are four types of relationship: •
Only Partner
The time period is the time between two operations that are linked by a relationship. For example, the waiting times between two working stages can be represented. If only some operations in an order are fully linked by relationships, the missing relationships can be regenerated using the Generate relationships function for an order. FS relationships are automatically generated here.
Use
SAP
•
Customizing Checklists
SAP
Internal
• •
Finish -> Start - The end of one operation is linked to the start of the next operation. Start - Start - The start of one operation is linked to the start of the next operation. Finish - Finish - The end of one operation is linked to the end of the next operation. Start -> Finish - The start of one operation is linked to the end of the next operation.
Only
Internal
Use
Partner
Figure 51: Customizing Settings for Scheduling
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Only
Internal
SAP
SAP Only
Internal
Use
Partner
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PLM315
Lesson:
Scheduling
Exercise 7: Scheduling Exercise Objectives
Business Example
Partner
1.
Using the Customizing settings the project team is able to check how the scheduling of the maintenance order can be fixed and optimized.
Task 1:
Use
The dates must be checked.
SAP
The goal of the controlling phase is to place an order in process.
Internal
Only
After completing this exercise, you will be able to: • Schedule maintenance orders • Set the relevant scheduling parameters • Use and schedule relationships in maintenance orders
Defining Scheduling
Use
Partner
Which Customizing function do you use?
Which entries do you make?
Internal
SAP
Set up scheduling for the order type LO## in plant 1000 so that forward scheduling is performed, the dates are calculated automatically, and the basic dates are not adjusted.
Plant Order type
Only
Production scheduler Adjust dates Production scheduler Scheduling type Automatic scheduling
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Task 2: Performing Scheduling 1.
Create a new order with order type LO## for your equipment TEQ-##. Create four operations with your work center T-ME## with standard times (12-8-10-2 H).
Header
Start: Basic/Scheduled
End: Basic/Scheduled
Operations
Start
End
Internal
Only
Perform scheduling and check the following data:
0010
Partner
0020 0030 0040
Use
SAP
Add the general PM standard profile PM NETWORK for graphical display to your assigned profiles. Which Customizing function do you choose? Creating Maintenance Orders A technical system has to be moved. Your work center T-ME## has been given the task of setting up scaffolding and connecting your pump TEQ-##.
3.
Scheduling Dependencies
Only
Internal
Create a maintenance order with the order type PM01. Plan six operations (0010 - 0060) with standard times (work) and materials.
What options do you have for defining scheduling dependencies? 4.
Relationships and Operation Network Maintain the following relationships for your operations: 0020 and 0030 follow 0010, 0040 follows 0020 0050 follows 0030 Continued on next page
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Partner
2.
Relationships: Entering a Profile
SAP
1.
Use
Task 3:
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Lesson:
Scheduling
0060 follows 0040 and 0050 How do you do this?
Only Partner
5.
Net structure and Gantt chart
Use
Display your scheduling dependencies as a net structure and a Gantt chart.
Internal
Your operation 0010 should be performed after the operation 0010 of an order which you already created earlier. How do you do this?
How do you do this?
SAP
SAP Only
Internal
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Solution 7: Scheduling Task 1: Defining Scheduling Set up scheduling for the order type LO## in plant 1000 so that forward scheduling is performed, the dates are calculated automatically, and the basic dates are not adjusted.
Internal
Only
1.
Which Customizing function do you use?
Partner
Which entries do you make? Plant Order type
Use
Production scheduler Adjust dates
SAP
SAP Only
Internal
Use
Partner
Continued on next page
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PLM315
Lesson:
Scheduling
Production scheduler Scheduling type Automatic scheduling a)
SAP Menu→ Tools → Customizing → IMG → Execute Project Select SAP Reference IMG.
LO##
Production scheduler
*
Adjust dates
Do not adjust basic dates, dep. requirements to operation dates
SAP
Only Partner
Order type
Scheduling type
Forwards
Automatic scheduling
Select
SAP
1000
Use
Plant
Use
Performing Scheduling
Internal
Create a new order with order type LO## for your equipment TEQ-##. Create four operations with your work center T-ME## with standard times (12-8-10-2 H).
Partner
Task 2: 1.
Internal
Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Scheduling → Set Scheduling Parameters
Perform scheduling and check the following data: Start: Basic/Scheduled
End: Basic/Scheduled
Operations
Start
End
Only
Header 0010
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Header
Start: Basic/Scheduled
End: Basic/Scheduled
0020 0030 0040 SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Create (General) Order type LO## Schedule operations and select Schedule.
Partner
Hint: You can see the scheduling data of the order type under the order header at Display Other Scheduling Data.
Relationships: Entering a Profile Add the general PM standard profile PM NETWORK for graphical display to your assigned profiles. Which Customizing function do you choose? SAP Menu → Tools → Customizing → IMG → Execute Project. Select Display SAP Reference IMG .
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Default Values for Task List Data and Profile Assignment Mark your order type and assign the following profile: Values
Profile - Plant Maintenance
0000001
Only
2.
Field Name or Data Type
Creating Maintenance Orders A technical system has to be moved. Your work center T-ME## has been given the task of setting up scaffolding and connecting your pump TEQ-##.
Continued on next page
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© 2006 SAP AG. All rights reserved.
Partner
Use
a)
SAP
SAP
1.
Use
Task 3:
Internal
Only
a)
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PLM315
Lesson:
Scheduling
Create a maintenance order with the order type PM01. Plan six operations (0010 - 0060) with standard times (work) and materials. a)
SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Create (General) Order type LO##
3.
Scheduling Dependencies
Internal
Only
What options do you have for defining scheduling dependencies? a) FS relationship
Partner
SS relationship FF relationship SF relationship
Use
4.
Relationships and Operation Network
SAP
SAP
Maintain the following relationships for your operations: 0020 and 0030 follow 0010, 0040 follows 0020
Partner
Use
0050 follows 0030 0060 follows 0040 and 0050
Your operation 0010 should be performed after the operation 0010 of an order which you already created earlier. How do you do this?
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Only
Internal
How do you do this?
Unit 3: Controlling
PLM315
a)
SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change Go to → Graphic → Network Structure The operations can be linked to one another by using Connect:
Only
Linking to an external order: Go to the operations list and mark the operation 0010. Press Schedule.
Enter the order number, operation number 0010 and FS (= FS relationship). 5.
Net structure and Gantt chart Display your scheduling dependencies as a net structure and a Gantt chart.
Use
Partner
Go to the tab Relationships.
Internal
Go to the right half of the operation 0010 and lead to the left half of operation 0020 (the end of operation 0010 is linked to the beginning of operation 0020) and so on.
a)
SAP
SAP
How do you do this? SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change Go to → Graphic → Network Structure
Partner
Use
Or
Only
Internal
Go to → Graphic → Gantt Chart
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Lesson:
Scheduling
Lesson Summary You should now be able to: • Schedule maintenance orders • Set the relevant scheduling parameters
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
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PLM315
Lesson: Printing Lesson Overview This lesson demonstrates printing notification and shop papers. It also covers key print Customizing settings in the field of plant maintenance.
Only
Business Example
• •
Carry out and print the print control settings Carry out necessary Customizing settings for printing notifications or orders.
Internal
After completing this lesson, you will be able to:
Partner
Lesson Objectives
The project team defines the print parameters for printing orders and notifications.
Use
Printing
SAP
SAP Only
Internal
Use
Partner
Figure 52: Print Control
The shop papers used are defined. For each shop paper, you can define additional control indicators, such as delta printing, updating the print status for each operation or component. You can also mark the shop paper as a time ticket or confirmation slip.
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Lesson:
Printing
For each notification and order type, you define which shop papers can be printed, and which are printed as a system default setting. Shop papers must be specified for an order, otherwise printing is not possible. The selection field informs the system that a shop paper for an order type is proposed for printing. If the field is not selected, the user must enter manually which paper should be printed. The print diversion enables you to define that the print attributes of a particular shop paper are dependent on certain field contents in the order.
Only
Use
Partner
Internal
As soon as you have printed shop papers for a maintenance order, the system sets the appropriate status automatically and creates a log. You can use the log to determine which papers have already been printed, who initiated the print job, and when they were printed.
SAP
SAP
If an order and notification are assigned to one another, you can print all data and shop papers for both of them together, irrespective of whether you trigger printing from order or notification processing. The system displays all the order and notification papers for selection in the dialog box. You can also call up the standard print routines from all the print programs. All the data from all of the order and notification papers is available. This makes it possible to print out all order and notification data on one shop paper (for example, long text for the notification in the order paper). The issue of data is controlled by the output program (print output program). All print programs can be used both in the order and notification printout.
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Only
Internal
Use
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Figure 53: Printing Notifications and Orders
Unit 3: Controlling
PLM315
The layout of the paper is defined by forms (there is a standard form available for all papers that can be modified as required).
SAP
Customizing Checklists
SAP
Orders can be printed using a separate transaction (IW3D). This means that employees, who otherwise do not have any authorization to change the order, can also print the order.
Use
Partner
Only
Internal
Figure 54: Dedicated Printing Transactions
Only
Internal
Use
Partner
Figure 55: Customizing Settings for Printing
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Lesson:
Printing
Exercise 8: Printing Exercise Objectives After completing this exercise, you will be able to: • Carry out and print the print control settings • Carry out necessary Customizing settings for printing notifications or orders
Only
The project team defines the print parameters for printing orders and notifications.
Define the order papers to be printed for your order type LO##. Which Customizing function do you choose?
Use
Paper
Description
Internal
Paper 1: Paper 2:
2.
Only
Paper 3: User-specific print defaults Set up user-specific print defaults based on the following specifications: – In planning plant 1000, for your planner group I##: – Print one copy of all papers on printer A000.
Continued on next page
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Partner
One paper should serve as instructions for the technician, another should notify warehouse management employees of the materials to be picked, and a third paper should remain with the maintenance supervisor in the workshop. Which papers have you selected?
SAP
SAP
1.
Use
Partner
Task 1:
Internal
Business Example
139
Unit 3: Controlling
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– Print two copies of the paper for warehouse management (material staging) only on the printer in the warehouse. – Do not print the papers immediately, but place them in a spool file first. – No cover sheets should be printed. Which Customizing function do you choose? What settings do you make?
Internal
Only
3.
User Maintenance planning plant Maintenance planner group
Partner
Paper Output device
Use
Number of copies New spool request Print immediately
SAP
4.
SAP
SAP cover page What does the Print diversion function mean?
Use
Printing the order
1.
How do you start printing the papers?
2.
Which shop papers are proposed and which default values do you enter? Paper
3.
140
Output device
Copy
Delta
Immediately
Delete
New
Print the shop papers and then display the print log.
© 2006 SAP AG. All rights reserved.
2006/Q2
Only
Internal
Either set up a new order for order type LO##, or use an existing order for this order type.
Partner
Task 2:
PLM315
Lesson:
Printing
Solution 8: Printing Task 1: Define the order papers to be printed for your order type LO##. Which Customizing function do you choose?
Paper
Use
Partner
One paper should serve as instructions for the technician, another should notify warehouse management employees of the materials to be picked, and a third paper should remain with the maintenance supervisor in the workshop. Which papers have you selected? Description
Paper 1:
SAP
SAP
Paper 2: Paper 3: SAP Menu→ Tools → Customizing → IMG → Execute Project Select SAP Reference IMG.
In the dialog box, choose Define Shop Papers for Order Type. Select the following shop papers, click Copy as ... and assign your own order type as document type in the screen that appears. Paper
Description
Paper 1:2010
Operation control ticket
Paper 2:2030
Job ticket
Paper 3:2040
Pick list Continued on next page
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Only
Internal
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Print Control → Define Shop Papers, Forms and Output Programs
Partner
Use
a)
Internal
Only
1.
Unit 3: Controlling
2.
PLM315
User-specific print defaults Set up user-specific print defaults based on the following specifications: – In planning plant 1000, for your planner group I##: – Print one copy of all papers on printer A000. – Print two copies of the paper for warehouse management (material staging) only on the printer in the warehouse.
Only
– No cover sheets should be printed. Which Customizing function do you choose? SAP Menu→ Tools → Customizing → IMG → Execute Project Select SAP Reference IMG. Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Print Control → Define Printer
Use
Partner
a)
Internal
– Do not print the papers immediately, but place them in a spool file first.
3.
SAP
SAP
In the dialog box, choose User Specific Print Control. What settings do you make? User
Use
Partner
Maintenance planning plant Maintenance planner group Paper
Internal
Output device Number of copies
Only
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Lesson:
Printing
New spool request Print immediately SAP cover page a)
Settings:
Only Partner SAP
1000
1000
Maintenance planner group
I##
I##
Paper
*
2040
Output device
A000
P083
Number of copies
1
2
New spool request
Select
Select
Print immediately
Deselect
Deselect
SAP cover page
Deselect
Deselect
If you select settings in particular fields (for example, planner group) and field contents (for example, I##), documents are not sent to the standard printer, but diverted to another printer (for example, the printer specified for the order type and planner group).
Partner
Use
Maintenance planning plant
What does the Print diversion function mean? a)
Only
Internal
*
SAP
*
Use
4.
User
Internal
Hint: Click New Entries and then PM-specific Fields On/Off on the next screen.
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Task 2: Printing the order Either set up a new order for order type LO##, or use an existing order for this order type. 1.
How do you start printing the papers? SAP Menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change
Internal
Only
a)
Order → Print → Order
Copy
Paper
Output device
Copy
Delta
Immediately
Delete
New
2010
A000
1
Deselect
Deselect
Deselect
Yes
2030
A000
1
Deselect
Deselect
Deselect
Select
2040
P083
2
Deselect
Deselect
Deselect
Select
SAP
Paper
Delta
Immediately
Delete
New
SAP
Output device
Use
Which shop papers are proposed and which default values do you enter?
Internal
2.
a)
a)
From the order header: Goto → Logs → Print
144
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Only
Print the shop papers and then display the print log.
Partner
3.
Use
Partner
Hint: The order must have the system status FREE.
PLM315
Lesson:
Printing
Lesson Summary You should now be able to: • Carry out and print the print control settings • Carry out necessary Customizing settings for printing notifications or orders.
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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Unit Summary
PLM315
Unit Summary
Only
Use
Partner
Internal
You should now be able to: • Run a material availability check • Set the parameters necessary for a material availability check • Schedule maintenance orders • Set the relevant scheduling parameters • Carry out and print the print control settings • Carry out necessary Customizing settings for printing notifications or orders.
SAP
SAP Only
Internal
Use
Partner
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Internal
Use
SAP
Partner
Only
Internal
Use
SAP
Partner
Only
Unit Summary
PLM315
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
147
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Unit Summary
PLM315
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
148
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Unit 4 Unit Overview
Unit Objectives
SAP
SAP
The course still provides information on settling maintenance orders and the necessary Customizing settings.
Use
Partner
This chapter is based on the chapters on Malfunction-Based Maintenance and Planning Maintenance in the course PLM300 and repeats the concept of completion confirmations and the completion of maintenance orders. The relevant Customizing settings, as well as a range of detailed functions in the application, are also demonstrated.
After completing this unit, you will be able to:
Use
Unit Contents Lesson: Completion Confirmation and Technical Completion . . . . . . . . . . . . . . . . 150 Exercise 9: Completion Confirmation . ... ... ... .. .. . ... ... .. ... ... .. ... ... ... 157 Lesson: Controlling in the Completion Phase .. ... .. .. . ... ... .. ... ... .. ... ... ... 165 Exercise 10: Controlling in the Completion Phase . .. ... .. ... ... .. ... ... ... 175
© 2006 SAP AG. All rights reserved.
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Only
Internal
Carry out necessary Customizing settings for completion confirmation Adjust whole completion confirmation screen Create completion confirmations Perform technical completion Set the parameters for order settlement Perform settlement Perform business completion
Partner
• • • • • • •
2006/Q2
Internal
Only
Completion
Unit 4: Completion
PLM315
Lesson: Completion Confirmation and Technical Completion Lesson Overview
Internal
Only
This lesson demonstrates the use of completion confirmation and technical completion of maintenance orders and the relevant Customizing settings.
Lesson Objectives After completing this lesson, you will be able to:
Partner
Carry out necessary Customizing settings for completion confirmation Adjust whole completion confirmation screen Create completion confirmations Perform technical completion
Use
• • • •
Business Example
SAP
SAP
During completion, times and technical findings are confirmed for the task performed. The order is then technically completed and settled for the maintenance order.
Only
Internal
Use
Partner
150
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Lesson: Completion Confirmation and Technical Completion
Completion Confirmation
Use
Partner
Only
Internal
SAP
SAP
Figure 56: Setting Up an Order Type: (IV)
Settings for completion confirmation
Logs
Type of date check
Partner
Use
Control parameters
Internal
•
Partial/final confirmation? Write off reservations? Default date and activities?
Only
• • • •
Goods movements: Only backflushing? Causes of variance Screen templates (profile) for overall completion confirmation List editing Field selection
A flexible screen layout is available for the overall completion confirmation. Profiles are defined that contain the active screen areas and available pushbuttons.
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Unit 4: Completion
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The profile for the screen templates for the overall completion confirmation is created in Customizing. The assignment is made to the user, not the order type. Each user can configure the required profile when executing the completion confirmation.
SAP
SAP
Use
Partner
Only
Internal
Figure 57: Settings for Overall Completion Confirmation
Only
Internal
Use
Partner
152
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Lesson: Completion Confirmation and Technical Completion
CATS
Use
Partner
Only
Internal
Figure 58: CATS - Cross-Application Time Sheet
SAP
SAP Only
Internal
Use
Partner
Figure 59: What is CATS?
CATS is a cross-application transaction that enables users to record the actual times of individual employees using a time sheet.
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Unit 4: Completion
PLM315
The CATS functionality enables time data to be recorded in the time sheet for the following applications: • • • •
Controlling: Internal activity allocation Personnel administration: Attendances, absences Service processing: Service entries Maintenance, customer service, project system: Completion confirmations
Standard cross-application screens for entering the actual times Simple operation for all users Default field values and data entry templates (profiles) Integrated approval procedures Support of corrections User exits for more flexibility regarding authorization checks, validations and default values
Use
Partner
• • • • • •
Internal
Only
CATS presents several advantages:
SAP
SAP Only
Internal
Use
Partner
Figure 60: Prerequisites and Process
Prerequisites for running CATS are an HR mini-master, a data entry profile and the appropriate authorizations to work with the time entry sheet.
154
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Lesson: Completion Confirmation and Technical Completion
The CATS process comprises the following steps: • • • •
Entry of time data in the time sheet Release of time data (optional, depending on the process) Approval of time data (optional, depending on the process) Transfer of CATS data to the target applications
Internal
Only
Technical Completion
Use
Partner
Customizing Checklists
SAP
SAP
Internal
Use
Partner
Figure 61: Customizing Settings for Completion Confirmations
Only
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Unit 4: Completion
PLM315
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
156
© 2006 SAP AG. All rights reserved.
2006/Q2
PLM315
Lesson: Completion Confirmation and Technical Completion
Exercise 9: Completion Confirmation Exercise Objectives
Business Example
Task 1: Confirmation Parameters
SAP
1.
Which parameters do you set?
Use
Work deviation active
Partner
Post open reservs.
Internal
Final confirmation Propose dates Propose activities Work deviation
Only
Duration deviation active Duration deviation Dates in the future
Continued on next page
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SAP
The following defaults apply for your order type LO##: The system proposes final confirmation, including the posting of outstanding reservations. It also proposes dates and activities. Actual work may only exceed planned work by a maximum of 50%.
Use
Partner
During completion, times and technical findings are confirmed for the task performed. The order is then technically completed and settled for the maintenance order.
Internal
Only
After completing this exercise, you will be able to: • Carry out necessary Customizing settings for completion confirmation • Adjust whole completion confirmation screen • Create completion confirmations
157
Unit 4: Completion
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Task 2: Confirm operations for the last order you created. Access the operations from the collective entry for the operation list. Which selection criteria do you enter?
2.
Which orders/operations are proposed by the system? Which confirmation number is assigned to them? Enter the actual work time for each operation and set the final completion confirmation indicator for each operation.
Partner
1.
Confirmation number
Order
Operation
Actual work
Unit
Internal
Only
Performing a Completion Confirmation
Use
Internal
Adjust whole completion confirmation screen 1.
Show the setting for the profile PM01 of the whole completion confirmation. Which Customizing path do you choose?
2.
Which general settings are set?
Continued on next page
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Task 3:
Partner
Use
SAP
SAP
Check whether the data has been proposed correctly based on your confirmation parameters.
PLM315
Lesson: Completion Confirmation and Technical Completion
Header data Screen area 1 Screen area 1
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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Solution 9: Completion Confirmation Task 1: Confirmation Parameters
1.
Internal
Only
The following defaults apply for your order type LO##: The system proposes final confirmation, including the posting of outstanding reservations. It also proposes dates and activities. Actual work may only exceed planned work by a maximum of 50%. Which parameters do you set? Final confirmation
Partner
Post open reservs. Propose dates Propose activities
Use
Work deviation active Work deviation
SAP
SAP Only
Internal
Use
Partner
Continued on next page
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PLM315
Lesson: Completion Confirmation and Technical Completion
Duration deviation active Duration deviation Dates in the future a)
SAP Menu→ Tools → Customizing → IMG → Execute Project Select SAP Reference IMG.
Select
Propose dates
Select
Propose activities
Select
Work deviation active
Select
Work deviation
50
SAP
Only Partner
Post open reservs.
Duration deviation active
Deselect
SAP
Select
Use
Final confirmation
Duration deviation Deselect
Task 2: Performing a Completion Confirmation Confirm operations for the last order you created. Access the operations from the collective entry for the operation list. Which selection criteria do you enter?
Only
Internal
1.
Partner
Use
Dates in the future
Internal
Plant Maintenance and Customer Service →Maintenance and Service Processing → Completion Confirmations → Define Control Parameters for Completion Confirmations
a)
SAP Menu → Logistics → Maintenance → Maintenance Processing → Completion Confirmation → Entry→Time Sheet → CATS classic →Record Times For example, restriction using the order number or work center T-EW##. Continued on next page
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2.
PLM315
Which orders/operations are proposed by the system? Which confirmation number is assigned to them? Enter the actual work time for each operation and set the final completion confirmation indicator for each operation. Confirmation number
Order
Operation
Actual work
Unit
SAP
SAP
Operation
Actual work
Unit
38062
800228
0010
3
H
38062
800228
0020
5
H
38062
800228
0030
2
H
38062
800228
0040
1
H
Only
Internal
Order
Partner
Use
a) Confirmation number
Use
Partner
Only
Internal
Check whether the data has been proposed correctly based on your confirmation parameters.
Continued on next page
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PLM315
Lesson: Completion Confirmation and Technical Completion
Task 3: Adjust whole completion confirmation screen 1.
Show the setting for the profile PM01 of the whole completion confirmation. Which Customizing path do you choose? a)
SAP Menu→ Tools → Customizing → IMG → Execute Project Select SAP Reference IMG.
Only
Double click on the profile PM01
Partner
2.
Which general settings are set?
Internal
Plant Maintenance and Customer Service →Maintenance and Service Processing → Completion Confirmations → Set Screen Templates for Completion Confirmations
Header data
Use
Screen area 1 Screen area 1
SAP
Header data
1 maintenance with order number
Screen area 1
1 times for operation
Screen area 1
3 goods movements
Only
Internal
Partner
Use
Profile changeable, with totals line, release in future and release upon saving, (permit required is not set)
SAP
a)
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Lesson Summary You should now be able to: • Carry out necessary Customizing settings for completion confirmation • Adjust whole completion confirmation screen • Create completion confirmations • Perform technical completion
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
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PLM315
Lesson: Controlling in the Completion Phase
Lesson: Controlling in the Completion Phase Lesson Overview This lesson demonstrates settlement of maintenance orders and the necessary Customizing settings. It also demonstrates technical and business completion.
Only
Internal
Lesson Objectives After completing this lesson, you will be able to: Set the parameters for order settlement Perform settlement Perform business completion
Business Example
SAP
Once all the orders have been settled, business completion is to be performed in Controlling.
Use Internal
• •
Is the order really the cost factor? What is the role of the requester or the object of the task?
This is the basis for order settlement.
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Only
The maintenance order serves as an instrument for planning and executing maintenance tasks. This means the order is the cost object for all costs resulting from resource planning and consumption. The costs of the resources required when performing tasks generate debits for the order in the form of actual costs. To clear and monitor the costs according to the causality principle, the following questions must be answered:
Partner
Order Settlement and Business Completion
SAP
The maintenance tasks performed are to be settled on their requesters according to the causality principle. The cost center of the technical object is to be used in most cases as the account assignment object.
Use
Partner
• • •
Unit 4: Completion
PLM315
SAP
SAP
Depending on the type of task, the order is settled on the actual cost factor, which means it is credited with the costs of resource consumption. The costs of the order are borne by a different receiver, who is simultaneously an object in cost accounting. This may be the cost center for the maintenance object or the organizational unit that requested the task. This means the order is used to collect all the costs incurred during planning and execution for task-related analysis.
Use
Partner
Only
Internal
Figure 62: Motivation of Settlement
Only
Internal
Use
Partner
Figure 63: Settlement Process
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PLM315
Lesson: Controlling in the Completion Phase
Continuous maintenance tasks, which are performed in the course of technical support for a specific maintenance object, are usually settled to the cost center of the object in question. This is only possible if the corresponding cost center is entered as the receiver in the settlement rule for the order. When this is done, the actual costs for the order are passed on to the cost center, which debits this cost center and credits the order. The actual cost balance for the order is zero once settlement is complete, while the cost center has actual costs greater than zero.
Use
Partner
Only
Internal
SAP
SAP
Use
Only
Internal
Besides the cost center, other settlement receivers are possible. This usually depends on the type of task performed. Tasks of an investment nature that lead to an increase in the asset value can be settled on an asset as would be done in Asset Accounting, and larger tasks, such as shutdown projects, can be settled on the corresponding WBS element for the project. This is controlled by an order-specific settlement rule.
Partner
Figure 64: Settlement for Continuous Tasks
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Use
Partner
Only
Internal
Figure 65: Account Assignment Objects in Order Settlement
SAP
SAP
The settlement rule can be set up automatically and manually, and with or without system defaults. It is set up for technical completion of an order, at the latest. While the settlement rule is defined during order processing and usually once only, settlement is a separate operation and can be repeated.
Only
Internal
Use
Partner
Figure 66: Setting Up the Settlement Rule
168
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PLM315
Lesson: Controlling in the Completion Phase
Define how the settlement rule for suborders is to be determined in the Customizing settings for the order type. This overrides the default account assignment maintained in the settlement profile for suborders. You can choose between the following settings:
Only
Copy the distribution rule(s) from the main order Copy the distribution rule(s) from the superior order Copy the main order as the settlement receiver Copy the superior order as the settlement receiver No specific settings for suborders
Partner SAP
SAP
An order for which settlement is complete can still be debited with actual costs. This is particularly likely in the case of orders that extend across several posting periods (which may mean months). As a result of these debits, the actual cost balance for the order is again greater than zero, and can be reduced to zero again by means of a further settlement. Settlement is technically possible provided business completion has not been performed for the order.
Use
If settlement to the main or superior order is specified for an order type (if it is used as a suborder), the system automatically creates a settlement hierarchy. The order on the lowest level is always assigned the highest level in the hierarchy, and is thus settled as the first order in the hierarchy. The main order is assigned the lowest level in the hierarchy and is thus settled last. This ensures that full settlement always takes place in the correct order. You can also create settlement hierarchies manually (see the CO documentation for further information).
Internal
• • • • •
Only
Internal
Use
Partner
Figure 67: Debiting the Order After Settlement
Order completion involves several steps: First, the order is technically completed in Plant Maintenance once all the required tasks have been performed. This does not involve a cost flow. Only the settlement rule is defined, if this has not already taken place. No further changes can be made to the order.
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You can wait as long as you wish between the technical completion of an order and its settlement. Settlement credits the order with the actual costs. You can debit the order with further actual costs and repeat settlement again afterwards. Business completion is finally performed for an order that has been fully settled - with an actual cost balance of zero. After this point, the order can no longer be debited with actual costs.
SAP
SAP
Use
Partner
Only
Internal
Figure 68: Options for Order Completion
Use Internal
170
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Only
Business completion can take place for an order if it has been settled completely or does not have any actual costs. An order for which business completion has taken place is marked as Completed (status ABGS) and can no longer be debited with actual costs. However, you can cancel this status.
Partner
Technical completion of an order is only possible if a settlement rule is defined. Before settlement can take place, the order must contain a settlement rule and its actual cost balance must not be zero. As a result of complete settlement, the order has an actual cost balance of zero.
PLM315
Lesson: Controlling in the Completion Phase
Customizing Checklists
Use
Partner
Only
Internal
Figure 69: Customizing Settings for Settlement
SAP Use
•
•
2006/Q2
In price control: standard price, the receipt for the batch refurbished is posted with the value of the standard price. The difference between refurbishment costs and the valuation of the batch refurbished is posted as a credit memo to a price difference account (FI). In price control: moving average price, the receipt for the batch refurbished is posted with the value of the actual increase in value; that is to say, the value of the costs in work and material. This leads to an increase in the moving average price on the material level.
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Only
Internal
In the case of goods receipt after refurbishment, the order is credited with the value of the batch refurbished (in this case, C2). This credit is shown as a negative debit. In order settlement, the receipt posting for the batch for the refurbished material can take place in two ways:
Partner
Refurbishment orders are settled directly to the material stock. The order is debited by the value of the corresponding batch on removal of the defective part (in this case, C3). The order is similarly debited when working time is confirmed.
SAP
Settlement for a Refurbishment Order
Unit 4: Completion
PLM315
A prerequisite for settling to the material stock is that you define a settlement profile in Customizing where the material is set as a default account assignment. This settlement profile is assigned to the order type for refurbishment. The settlement rule "Material" is determined automatically during refurbishment.
SAP
SAP
Use
Partner
Only
Internal
Figure 70: Settlement for a Refurbishment Order
Only
Internal
Use
Partner
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PLM315
Lesson: Controlling in the Completion Phase
History
Use
There are two options available for archiving orders: Manually enter historical orders Reorganize orders (=archive and delete - SARA transaction)
During reorganization, orders are transferred to the order history in compressed form. The following data is stored: • • • • • •
2006/Q2
Order header data Object list Determining Location and Account Assignment Data Operations and sub-operations Planned and unplanned material components, summarized by material numbers Costs, summarized by value categories
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Only
Internal
• •
Partner
The objective of archiving orders is to remove order data collected over a long period of time from the database and store it in compressed form in a special database area (order history) for evaluation purposes.
SAP
SAP
Use
Partner
Only
Internal
Figure 71: Historical Maintenance Orders
Unit 4: Completion
PLM315
Partner
Only
Internal
Figure 72: Material Where-Used List
SAP Use
Only
Internal
Partner
Hint: To display material withdrawals, you must have activated the goods movements function for the order in Customizing.
SAP
The system derives the planning data from the material components in the order, and calculates the actual data from the actual reservation quantities or goods movements for the order.
Use
The material where-used list compares the planned and actual consumption for each material and order.
174
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PLM315
Lesson: Controlling in the Completion Phase
Exercise 10: Controlling in the Completion Phase Exercise Objectives
Only
Business Example
Use
Partner
The maintenance tasks performed are to be settled on their requesters according to the causality principle. The cost center of the technical object is to be used in most cases as the account assignment object. Once all the orders have been settled, business completion is to be performed in Controlling.
SAP
SAP
Task: Order settlement 1.
Check settlement rule
Use
Which path do you choose? Which settlement rule is displayed?
Internal
Check settlement profile Determine the settlement profile for your order from the Customizing settings.
Only
Which path do you choose? The settlement profile for your order is: 3.
Determine the allocation structure assigned to the settlement profile. Now determine which credit cost element is determined from which debit cost element for your order. Which path do you choose? The allocation structure is: Continued on next page
2006/Q2
© 2006 SAP AG. All rights reserved.
Partner
Display the settlement rule for your order.
2.
Internal
After completing this exercise, you will be able to: • Set up settlement parameters • Perform settlement • Perform business completion
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Which credit cost element is valid for which debit cost element for your order? 4.
Settle order: Settle your order. Which path do you choose?
5.
Analyze order costs after settlement Display the actual costs by cost type for your order.
6.
Internal
Only
Which path do you choose? Perform business completion for your order after settlement.
Use
Partner
How do you do this?
SAP
SAP Only
Internal
Use
Partner
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PLM315
Lesson: Controlling in the Completion Phase
Solution 10: Controlling in the Completion Phase Task: Order settlement 1.
Check settlement rule
Only
Which path do you choose? Which settlement rule is displayed?
Partner
a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change
Internal
Display the settlement rule for your order.
Symbol for Settlement Rule or
Use
Goto → Settlement Rule
SAP
Percentage
Settlement type
No.
CTR
4110
100
FUL
1
CTR
4110
100
PER
2
2.
Check settlement profile
Internal
Determine the settlement profile for your order from the Customizing settings. Which path do you choose?
Partner
Receiver
SAP
Category
Use
Settlement rules:
Only
Continued on next page
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The settlement profile for your order is: a)
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG. Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Configure Order Types
Access details. Settlement profile: 40 Determine the allocation structure assigned to the settlement profile. Now determine which credit cost element is determined from which debit cost element for your order. Which path do you choose? The allocation structure is: Which credit cost element is valid for which debit cost element for your order?
SAP
SAP standard menu → Tools → Customizing → IMG → Execute Project Choose Display SAP Reference IMG.
Use
Select the line containing settlement profile 40.
Allocation structure: PM Plant Maintenance and Customer Service → Maintenance and Service Processing → Basic Settings → General Order Settlement → Maintain Allocation Structures Select the line containing allocation structure PM. Double click on Assignments in the dialog structure (column on the left) Check where the debit cost element is listed in the assignments: Select assignment line -> Double click on Source in the dialog structure (column on the left) Continued on next page
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Only
Internal
Access details.
Partner
Plant Maintenance and Customer Service → Maintenance and Service Processing → Basic Settings → General Order Settlement → Maintain Settlement Profiles
SAP
a)
Use
Partner
3.
Internal
Only
Select the line containing order type PM01.
PLM315
Lesson: Controlling in the Completion Phase
Double click on the cost element group. The 400xxx cost elements are contained in the assignment 001 Raw material costs. The cost element 890000 is in the assignment 030 Consumption semifinished products. The cost element 615000 is in the assignment 020 Activity allocation.
Select assignment line -> Double click on Settlement cost elements in the dialog structure (column on the left)
Partner
400xxx cost elements are settled under cost element 651000 for the receiver category cost center.
Use
The cost element 890000 is settled under cost element 651000 for the receiver category cost center. The cost element 615000 is settled under cost element 652000 for the receiver category cost center.
SAP
SAP
4.
Settle order: Settle your order. Which path do you choose? SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Completion → Individual Processing → Settle Controlling area: 1000 (enter in the Controlling Area popup or choose Extras → Set Controlling Area)
Settlement period: Enter current month (for example, 04 for April) Posting period: (Blank - in this case, the posting period is the same as the settlement period.) Fiscal year: Enter current fiscal year Processing type: Automatic Test run: (Deselected) 5.
Analyze order costs after settlement Display the actual costs by cost type for your order. Continued on next page
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Only
Internal
Order: Enter order number
Partner
Use
a)
Internal
Only
Determine the settlement cost element for each source.
Unit 4: Completion
PLM315
Which path do you choose? a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change Costs tab, Rep. Plan/Act. button Credits Cost element 651000 Material order settlement
Only
6.
Perform business completion for your order after settlement. How do you do this?
Partner
a)
SAP standard menu → Logistics → Plant Maintenance → Maintenance Processing → Order → Change
Internal
Cost element 652000 Internal activity order settlement
Black and white flag or
Use
Order → Functions → Complete → Complete (Business)
SAP
SAP Only
Internal
Use
Partner
180
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PLM315
Lesson: Controlling in the Completion Phase
Lesson Summary You should now be able to: • Set the parameters for order settlement • Perform settlement • Perform business completion
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
2006/Q2
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181
Unit Summary
PLM315
Unit Summary
Only
Use
Partner
Internal
You should now be able to: • Carry out necessary Customizing settings for completion confirmation • Adjust whole completion confirmation screen • Create completion confirmations • Perform technical completion • Set the parameters for order settlement • Perform settlement • Perform business completion
SAP
SAP Only
Internal
Use
Partner
182
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2006/Q2
Internal
Use
SAP
Partner
Only
Internal
Use
SAP
Partner
Only
Test Your Knowledge
PLM315
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
183
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Course Summary
PLM315
Course Summary You should now be able to: • • • •
Set up and use notification (notification type, catalog, catalog profiles) Set up and use planning (order type, work center, capacity planning, controlling) Set up and use controlling (material availability check, scheduling, printing) Set up and use completion (completion confirmation, controlling, history)
Use
Partner
Only
Internal
SAP
SAP Only
Internal
Use
Partner
184
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Appendix 1 Customizing Paths
Partner
Only
Internal
To access Customizing go to:
Use
SAP standard menu → Tools → Customizing → IMG → Execute Project (or use the transaction SPRO)
SAP
SAP
Select SAP Reference IMG. Notification Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Overview of Notification Type
Action box
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Additional Functions → Define Action Box
General notification
Cross-Application Components → Notification
System condition
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Condition Indicator → Define System Conditions
Internal
Use
Overview of notification type
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185
Only
Path
Partner
Field Name or Data Type
Print notifications
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Notification Print Control
Allowed change of notification type
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Allowed Change of Notification Type
Field selection
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Set Field Selection for Notifications
Integration notification/order (long text transfer, object list control)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Define Notification and Order Integration
Catalogs
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Content → Maintain Catalogs (and other options)
Internal
Use
Only
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Set Screen Templates for the Notification Type
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Only
Screen templates
Partner
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Content → Maintain Catalog Profiles
SAP
Catalog profile
Use
Path
Internal
Field Name or Data Type
Partner
PLM315
SAP
Appendix 1: Customizing Paths
Partner
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Define Long Text Control for Notification Types
List editing
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → List Editing
Notification type
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Define Notification Types
Assign notification types to order types
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Assign Notification Types to Order Types
Number ranges
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Define Number Ranges
Object Information
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Object Information
Partner determination procedure
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Partners
Only
SAP
Long text control
Partner
Use
Path
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187
SAP
Internal
Field Name or Data Type
Use
2006/Q2
Appendix 1: Customizing Paths
Internal
Only
PLM315
Field Name or Data Type
Path
Priorities
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Response Time Monitoring → Define Priorities
Response profile
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Processing → Response Time Monitoring → Define Response Monitoring
Transaction start values
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Notifications → Notification Creation → Notification Types → Define Transaction Start Values for Notifications
Use Internal
Refurbishment order
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Indicate Order Types for Refurbishment Processing
Order combined with notification
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Define Notification and Order Integration
Order type
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Configure Order Types
Business Add-Ins
Plant Maintenance and Customer Service → System Enhancements and Data Transfer → Business Add-Ins
© 2006 SAP AG. All rights reserved.
2006/Q2
Only
Path
Partner
188
Field Name or Data Type
SAP
SAP
Planning
Use
Partner
PLM315
Internal
Only
Appendix 1: Customizing Paths
Partner
Simple order view
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Basic Order View → Define View Profiles and Assign View Profiles to Order Types
External profiles
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Create Default Value Profiles for External Procurement
Maintenance activity type
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Maintenance Activity Type → Define Maintenance Activity Types (and other options)
Maintenance planning plant
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Assign Order Types to Maintenance Plants
Integration notification/order (long text transfer, object list control)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Define Notification and Order Integration
Costing data (costing variant, costing sheet)
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Costing Data for Maintenance and Service Orders
Internal
Use
Plant Maintenance and Customer Service → System Enhancements and Data Transfer → Develop Enhancements
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189
Only
Customer Exits
Partner
Path
SAP
Field Name or Data Type
Use
SAP
Appendix 1: Customizing Paths
Internal
Only
PLM315
Appendix 1: Customizing Paths
PLM315
Number range
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Configure Number Ranges
Object Information
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Object Information
Only
Path
SAP
Partner determination procedure
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Partners → Define Partner Determination Procedure and Partner Function
Planning indicator
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Define Default Value for Planning Indicator for Each Order Type
Internal
Use
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Interface for Procurement Using Catalogs (OCI)
190
© 2006 SAP AG. All rights reserved.
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Only
OCI interface
Partner
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Configure Order Types
SAP
Commitments Management
Use
Partner
>> Open Item Management indicator on the detail screen for the order type
Internal
Field Name or Data Type
Field Name or Data Type
Path
Priorities
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → General Data → Define Priorities
Control key
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Control Key → Maintain Control Keys (and other options)
Overhead calculation
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Costing Data for Maintenance and Service Orders → Maintain Costing Sheet
Printing orders
Use
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Print Control
Material Availability Check
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Availability Check for Material, PRTs, and Capacities
Scheduling
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Scheduling
SAP
Path
SAP
Field Name or Data Type
Internal
Scheduling
191
Only
© 2006 SAP AG. All rights reserved.
Partner
Completion
2006/Q2
Use
Partner
Appendix 1: Customizing Paths
Internal
Only
PLM315
Path
Settlement profile
Plant Maintenance and Customer Service → Maintenance and Service Processing → Basic Settings → General Order Settlement → Maintain Settlement Profiles
Settlement rule, creation time
Plant Maintenance and Customer Service → Maintenance and Service Processing → Maintenance and Service Orders → Functions and Settings for Order Types → Settlement rule: Define Time and Creation of Distribution Rule
Screen templates for overall completion confirmation
Plant Maintenance and Customer Service → Maintenance and Service Processing → Completion Confirmations → Set Screen Templates for Completion Confirmation
Control parameters for completion confirmation
Plant Maintenance and Customer Service → Maintenance and Service Processing → Completion Confirmations → Define Control Parameters for Completion Confirmations
Allocation structure
Plant Maintenance and Customer Service → Maintenance and Service Processing → Basic Settings → General Order Settlement → Maintain Allocation Structures
SAP
Partner
Field Name or Data Type
Use
SAP
PLM315
Internal
Only
Appendix 1: Customizing Paths
Only
Internal
Use
Partner
192
© 2006 SAP AG. All rights reserved.
2006/Q2
Feedback Only
Use
Partner
Internal
SAP AG has made every effort in the preparation of this course to ensure the accuracy and completeness of the materials. If you have any corrections or suggestions for improvement, please record them in the appropriate place in the course evaluation.
SAP
SAP Only
Internal
Use
Partner
2006/Q2
© 2006 SAP AG. All rights reserved.
193
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