Piping Spec - Piping Class
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING CLASS
HOF-STD-ME-002
Page Nº
1 of 53
TABLE OF CONTENTS
1. EQUIPMENT & INSTRUMENT TAG NUMBERS .....................................................3 1.1. EQUIPMENT TYPES..............................................................................................3 1.2. EQUIPMENT SERIES NUMBERS..........................................................................3 1.3. Designating Tag....................................................................................................3 1.3.1. Equipment............................................................................................................3 1.3.2. Instruments related to equipment.........................................................................4 2. PIPING DESIGNATIONS....................................... DESIGNATIONS......................... ............................ ............................ ............................ ....................... ......... 6 2.1. Line Numbering System.......................................................................................6 2.1.1. Primary Pressure Rating......................................................................................6 2.1.2. Line Material Code...............................................................................................6 2.1.3. Piping System Code.............................................................................................6 2.1.4. Temperature Index...............................................................................................7 2.2. VALVE DESIGNATIONS........................................................................................7 2.2.1. Valve Numbering System.....................................................................................7 2.2.1.1. Valve size..........................................................................................................7 2.2.1.2. Valve Type........................................................................................................7 2.2.1.3. Valve Primary Pressure Rating.........................................................................8 2.2.1.4. Valve Connection..............................................................................................8 2.2.1.5. Material Code....................................................................................................8 2.2.1.6. Temperature Code............................................................................................8 2.3. GENERAL PIPING SPECIFICATIONS...................................................................9 2.3.1. Scope...................................................................................................................9 2.3.2. Applicable Codes and Standards.........................................................................9 2.3.3.. Inspectio 2.3.3 Inspection........ n.................. ..................... ..................... ..................... ..................... ..................... ................................................ ..................................... 9 2.3.4. Design Conditions................................................................................................9 2.3.4.1. 2.3.4 .1. Design Design Data......... Data.................... ..................... ..................... ..................... ..................... ..................... ........................................ ..............................9 9 2.3.4.2. Design Pressure..............................................................................................10 2.3.4.3. Design Temperature.......................................................................................10 2.3.4.4. 2.3.4 .4. Material Materials........ s................... ..................... ..................... ..................... ..................... ..................... ............................................ .................................. 10 2.3.4.5. Corrosion Allowance.......................................................................................10 2.3.4.6. 2.3.4 .6. Sour Service.. Service............. ..................... ..................... ..................... ..................... ..................... ............................................ .................................. 11 2.3.5. Welding..............................................................................................................11 2.3.6. Piping Fabrication and Installation.....................................................................11 2.3.7. Spooling.............................................................................................................12 2.3.8.. Fittings.. 2.3.8 Fittings............ ..................... ..................... ..................... ..................... ..................... ..................... ..................... .................................... ......................... 13 2.3.9.. Valves...... 2.3.9 Valves................ ..................... ..................... ..................... ..................... ..................... ..................... ..................... ................................. ...................... 13 2.3.10. Control Valves..................................................................................................14 2.3.11. Vents and Drains, Sample Connections...........................................................14 2.3.12. Compressor Piping...........................................................................................15 2.3.13. Pressure Testing of Piping Systems.................................................................15 2.3.14. LiquidService Sulfur Service Piping.............................................................................16 2.3.15. Sour Piping (Supplement)...................................................................16 2.3.15.1. Scope............................................................................................................16 2.3.15.2. Pipe...............................................................................................................16 2.3.15.3. 2.3.1 5.3. Fittings.. Fittings............ ..................... ..................... ..................... ..................... ..................... ..................... ......................................... ............................... 17
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING CLASS
HOF-STD-ME-002
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2.3.15.3.1. Identification...............................................................................................17 2.3.15.4. Valves...........................................................................................................17 2.3.15.5. Bolting...........................................................................................................18 2.3.15.6. Gaskets.........................................................................................................18 2.3.15.7. 2.3.1 5.7. Affidavits Affidavits........... ..................... ..................... ..................... ..................... ..................... ..................... ........................................ ............................. 18 2.3.15.8. Piping Installation – Sour Service..................................................................18 3. ANNEXES ANNEXES.......... ..................... ..................... ..................... ..................... ..................... ..................... ................................................ ...................................... 19 3.1. Threaded maximum allowable tables ...................................................................20 3.2. Non thread maximum allowable table ............................ .............. .......................... .................. ........... ........... ........... ........ ...22 22 3.3. Piping Specification Sheets / Piping Class............................................................31 3.4. Pipe flanges flanges .................... .............................. ..................... ..................... ..................... ..................... ..................... ................................. ...................... 51 3.5. Piping branches ...................................................................................................52
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING CLASS
MECHANICAL
HOF-STD-ME-002
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1. EQUIPMENT & INSTRUMENT TAG NUMBERS 1. 1.1. 1. EQUI EQUIPM PMEN ENT T TYPE TYPES S
C E H K M P T TR V
-
Towers Exchangers Heaters Compressors Miscellaneous Pumps Tanks Treater Vessels
1. 1.2. 2. EQUI EQUIPM PMEN ENT T SERIE SERIES S NUMB NUMBER ERS S
100 & 200 300 400 500 600 700 800 900
-
Vessels Towers Exchanger & Coolers & Furnace Pumps Compressors Tanks Heater treater and fired FWKO’s Miscellaneous
1. 1.3. 3. Desi Design gnat atin ing g Tag Tag
Tag numbers are to be designated as follows so that instrumentation tag numbers will give the location of the instrument. The equipment tag numbers will be a three-digit number showing type of equipment, in special cases it is possible to use four digits, equipment series, and item number. The instrument tag will be in accordance to: 1. 1.3. 3.1. 1. Equi Equipm pmen entt
Equipment Tag numbers
V
-
100
V
-
100
T
-
700 Sequential item number starting at 00 Equipment series number Type of equipment
For example: Tanks T-761
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PIPING SPECIFICATIONS / PIPING CLASS
MECHANICAL
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Vessels V-150 Pumps P-500A P-500B 1.3.2.. Instrumen 1.3.2 Instruments ts related related to equi equipmen pmentt
A three-digit number indicating the equipment; in special cases the tag can be four digit number.
Instrument Tag numbers
LC
-
001
PI
-
101
TI
-
2 01A Sequential instrument starting at 01
Equipment series number Type of instrument The first instrument on any piece of equipment is instrument 01 followed by 02, 03, etc. Example 1: LG related to V-150 LG 151; LG 152 Example 2: PV related to T-710: PV 710 Example 3: PI related to P-506A PI 506A NOTE: Only instruments that that operate together together will have the same tag, tag, all other instruments instruments will have a unique tag. (PI-101 then TI-102) rather than (PI-101 then TI-101)
Note that an
LY 101
I
must have a balloon tag following this format:
--------For Level Control
PY 101
------For Pressure Control
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING CLASS
MECHANICAL
TY
101
a.
FY
-------For Temp. Control
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--------For Flow Control
101
I The tag for the P
HOF-STD-ME-002
will will be the same same as the instru instrumen mentt it is contro controlli lling. ng.
Example: PY-301 controls PCV-301 on Vessel V-100.
Transmitters must indicate the instruments that they are controlling, using the appropriate ISA symbol. Example:
PT 101
----------
PAL
PAH
101
101
PY 101
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING CLASS
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2.
HOF-STD-ME-002
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-
PIPING DESIGNATIONS
2. 2.1. 1. Line Line Numb Number ering ing Syst System em
114
-
Line Size (mm OD)
600
C
PS
W
Primary Pressure Rating
Line Material Code
Piping System Code
Temp. Index
121 Line Number
2.1.1. 2.1 .1. Primar Primary y Pres Pressur sure e Rati Rating ng
Class
Rating
150 300 600 900 1500 2500
ANSI 150# ANSI 300# ANSI 600# ANSI 900# ANSI 1500# ANSI 2500#
to be engineered
2. 2.1. 1.2. 2. Li Line ne Mate Materi rial al Cod Code e
Coated Piping Cement Lined Fiber Glass Stainless Steel
C K F S
2. 2.1. 1.3. 3. Pi Pipi ping ng Sys Syste tem m Code Code
Service Instrument Piping Instrument Air Liquid Sulphur Sulphur Plant Piping Process Piping (ANSI B31.3 Code) sweet process hydrocarbons, caustic, process drains, and vent systems sour process hydrocarbons, caustic, sour liquids, hydrocarbons, and water, process drains, and vent systems
Symbol
IA L M P
PS
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING CLASS
MECHANICAL
-
HOF-STD-ME-002
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glycol – utility
U
2. 2.1. 1.4. 4. Temp Temper erat atur ure e Index Index
Service
Symbol
Below -45°C -45°C to -29°C -29°C to 121°C 121°C to 343°C Above 343°C
V W X Y Z
2. 2.2. 2. VALV VALVE E DESIG DESIGNA NATI TION ONS S
2.2.1. 2.2 .1. Valve Valve Number Numberin ing g Syste System m
114
-
Valve Size
BA
-
Valve Type
2.2.1.1.
30
1
S
X
rating Pressure
Valve connection
Material Service
Temp. Service
Valve si size
½” = 21 mm;
valve size = 21
¾”= 27 mm;
valve size = 27
1” = 33 mm;
valve size = 33
1+1/2” = 21 mm;
valve size = 21
2” = 60 mm;
valve size = 60
3” = 89 mm;
valve size = 89
4” = 114 mm;
valve size = 114
5” = 141 mm;
valve size = 141, only in special cases
6” = 168 mm;
valve size = 168
8” = 219 mm;
valve size = 219
10” = 273 mm;
valve size = 273
12” = 324 mm;
valve size = 324
16” = 406 mm;
valve size = 406
24” = 609 mm;
valve size = 609
2.2.1.2.
Valve Ty Type
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING CLASS
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2. 2.2. 2.1. 1.3. 3.
2.2.1.5.
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-
Ball Valve Globe Valve
CH GA PL DS NE TW BSF YSF
-
Check Valve Gate Valve Plug Valve Double Block & Bleed Valve Needle Valve Three Way Valve Basket Strainer Y-Strainer
Valv Valve e Prim Primar ary y Pres Pressu sure re Rat Ratin ing g
Rating
15 30 60 90 150 250
1 2 3 4 5
Page Nº
BA GL
Designation
2.2.1 .1..4.
HOF-STD-ME-002
ANSI 150# ANSI 300# ANSI 600# ANSI 900# ANSI 1500# ANSI 2500#
to be engineered
Valve Con Connecti tio on
-
Flanged Standard Design Flanged Special Design (see Valve Specifications) Screwed Weld End Special
Material Co Code
The Prefix S indicates Sour Service (all materials must be suitable to NACE MR-01-75, latest edition). If no material code noted, the valve is standard design. 2.2.1 .1..6.
Temperatur ture Cod Code
All designations correspond with the temperature code listed in Piping Designations. Service Symbol Below -45°C -45°C to -29°C -29°C to 121°C 121°C to 343°C
V W X Y
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING CLASS
MECHANICAL
Above 343°C
HOF-STD-ME-002
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2.3.. GENER 2.3 GENERAL AL PIPING PIPING SPECI SPECIFIC FICATI ATIONS ONS
2.3.1. Scope
This specification shall apply to all piping systems designed for Andes Petroleum Company in Tarapoa Block. The pressure-temperature limitations for the piping specifications shall correspond to the pressure-temperature limitations of the flange series as specified in Table I and its supplement unless otherwise specified. 2.3.2. 2.3 .2. Appli Applicab cable le Codes Codes and Stan Standar dards ds
All piping systems and elements of such systems and the assembly, assembly, installation installation and testing testing of such elements and systems shall, where applicable, be equal to, or exceed, the minimum requirements as specified by the latest revisions of the following codes and regulations: (a) (a)
Amer Americ ican an Nati Nation onal al Stan Standa dard rd Code Code for for Press Pressur uree Pipin Piping g ANSI ANSI B31.2 B31.2 or B31. B31.3 3 as applicable, latest revision.
(b)) (b
Amer Americ ican an Natio Nationa nall Stan Standa dard rd Code Code for for Stee Steell Pipe Pipe Flang Flanges es,, Flan Flange ged d Valv Valves es and Fittings ANSI Series B16, latest revision.
(c) (c)
ASME ASME Boil Boiler er and and Pres Pressu sure re Vess Vessel el Code Code,, Secti ectio on VIII VIII,, Div Divisio ision n I & II, II, la late test st revision.
2. 2.3. 3.3. 3. In Insp spec ecti tion on
All piping systems shall be inspected and tested in accordance with the applicable codes and standards, plus any supplementary requirements listed in this piping specification. Andes Petroleum Company reserves the right to accept or reject any piping not meeting the requirements of the Ecuador DNH. 2. 2.3. 3.4. 4. Desi Design gn Condi Conditi tion ons s
2.3.4.1.
Design Data
Design and operating conditions of all piping covered by this specification will be given in the piping piping material specificatio specification n sheets. Where operating operating condition conditionss are
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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specified the mechanical, thermal, and material design shall be in accordance with the criteria specified in the following clauses of this specification. 2.3.4 .4..2.
Design P Prressure
The design pressure of all piping covered by this specification shall be the greater of that specified in the piping material specification sheets as the design pressure of 200 kPa greater than the maximum operating pressure, except in special cases approved by the Designer Representative. 2. 2.3 3.4 .4.3 .3..
Desig ign n Temp Temper era atur ture
The design temperature of all piping covered by this specification shall be the greater of that specified in the piping material specification sheets as the design temperature maximum operating operating temperatu temperature. re. For piping piping in cold cold or at least 16ºC above the maximum temperature service the design temperature shall be the lesser of that specified in the piping material specification sheets as the design temperature, or 3ºC below the minimum operating temperature except in special cases approved by the Designer Representative. . 2.3.4.4.
Materials
Except under special conditions of severity, hazard, etc., the materials used in piping sy syst stem emss unde underr th this is sp spec ecif ific icat atio ion n sh shal alll be in ac acco cord rdan ance ce with with th thee Pip ipin ing g Specifications, which are based on the design pressure and temperature and on the type of service. The materials used under special conditions of severity and hazard must be suitable for the particular service conditions involved, and must be approved by Designer representative and Andes Petroleum Company. before fabrication. Low carbon steels are to be used wherever possible. No cast iron materials are to be used in severe conditions 2. 2.3 3.4 .4.5 .5..
Corr rro osi sio on All Allowance ance
The corrosion allowance to be added to the wall thickness of the pipe and other piping materials in normal or “sweet gas” service is 1.6mm (1/16 inches) or 1/8 inches for all piping unless other specified.
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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2.3.4.6.
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 11 of 53
Sour Service
Piping systems for use in sour service, as defined by the Standards listed shall co conf nfor orm m to these these pipi piping ng spec specifi ificat catio ions ns pl plus us th thee supp supple leme ment ntal al sour sour se serv rvic icee specifications outlined in Section 2.3.15. 2.3 .3.5 .5.. Wel eld ding
a. All welding welding performe performed d under under this specificat specification ion shall shall meet or exceed exceed the the requirements requirements of the latest editions of any and all applicable codes, standards and/or governmental regulations having jurisdiction. b. Contractor must submit to Andes Petroleum Company all welding procedures, which are required by the applicable codes, standards and/or government regulations, to perform the work. All welding procedures submitted to Andes Petroleum Company must be fully approved and registered with the government of the province in which the facility is located. Andes Petroleum Company Company reserves the right right to accept or reject welding procedures. c. No welde welderr shal shalll be allow allowed ed to make make weld weldss un unle less ss he has pa pass ssed ed tests tests un unde derr th thee appropriate procedure(s) and thereby is qualified to weld in the province in which the work shall shall be performed. performed. Contractor Contractor shall be fully responsib responsible le for and bear the full cost for, replacement of any welds made by unqualified welders. d. Acce Accept ptab abil ilit ity y of welds welds an and d de defec fects ts sh shal alll be govern governed ed by the la late test st re revi visi sion on of th thee piping system code. e. An Ande dess Petr Petrol oleu eum m Co Comp mpan any y or an ap appo poin inte ted d re repr prese esent ntat ative ive th ther ereo eoff shall shall ju judg dgee th thee ac accep ceptab tabil ilit ity y of all weld welds. s. Any Any de defec fects ts shal shalll be re repa pair ired ed at th thee ex expe pens nsee of th thee Contractor. 2.3.6.. Piping 2.3.6 Piping Fabricati Fabrication on and Installat Installation ion
a. All welded welded constructio construction n is preferred preferred wherever wherever practical. practical. Threaded Threaded piping piping for process process lines shall be limited to liquid process, drain, fuel and instrument lines; and shall be increased to nominal 60mm (2”) pipe size for all long runs or where the line exits from an any y buil buildi ding ng,, unle unless ss appr approv oved ed by Ande Andess Pe Petr trol oleu eum m Comp Compan any y au auth thor oriz ized ed representative. b. The minimum pipe size shall be 27mm (¾”) except for instrument air, water or team tracing and for reduction at instruments having less than 27mm (¾”) connections. Nominal pipe sizes 73mm (2½”), 102mm (4½”), and 141mm (5”) shall not be used except for short connections to equipment furnished with connections in these sizes. c. All All pipi piping ng shal shalll be insta install lled ed in a ne neat at work workma manl nlik ikee mann manner er,, pr prop oper erly ly gu guid ided ed an and d supported as indicated in the drawings. d. Each Each pipe joint joint or length length shall shall be thorough thoroughly ly swabbed swabbed to remove remove all dirt and foreign foreign matter from inside inside of the pipe before the joints joints are connected. connected. Any obstructio obstructions ns or
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foreign matter remaining in the pipe after installation thereof shall be removed at the sole expense of the Contractor. e. The pipe pipe is to be run true to vertical vertical,, horizon horizontal tal to the axis of the build building ing or skid skid in such a way that it is pleasing to the eye, unless the type of installation demands a slope in the pipe in which case the slope is to remain constant along the length of the pipe. f. No “stub-ins” “stub-ins” or “half-col “half-collar” lar” branch connections connections will will be allowed, allowed, unless unless indicated indicated on the drawings. drawings. Appropriate Appropriate tees, weldolets, weldolets, and thr threadole eadolets ts shall be used in all other cases, as directed with Section 5 of these Specifications. g. Piping Piping at equipmen equipmentt such such as pumps, pumps, compresso compressors, rs, turbine turbines, s, etc., shall be arranged arranged so thatt such equipm tha equipment ent may be mainta maintaine ined d or remove removed d withou withoutt disman dismantli tling ng adjacen adjacentt equipment or piping. h. Piping Piping in such service service shall shall be arranged arranged as close close to grade grade level as practical. practical. Overhea Overhead d piping is not allowed on rotating equipment unless specifically approved by Designer and Andes Petroleum Company. i. Change Changess in length length of lines lines from temperat temperature ure effects effects shall be calculated calculated and adequat adequatee allowance made for expansion and contraction, preferably by use of expansion offsets. Anchors and guides shall be provided to keep the pipe in alignment to properly direct the resultant stresses and strains. j. The assembly of piping shall be performed so as to impose the least possible mechanical stress. k. Piping Piping shall be be grouped grouped and arranged arranged in a neat and and simple simple manner manner giving giving ample room room for fire access to all operating equipment. equipment. All piping shall run N-S and E-W direction with sufficient spacing to allow maintenance of equipment. l. Below grade grade piping piping inside inside concrete concrete floor floor buildings buildings shall shall be placed placed in concrete concrete trenches trenches covered with open grating with trench drains to the drain system. All such drains shall be equipped with traps. Fire walls shall be provided where required. For installations where solid trench covers may be required instead of open gratings, such installations shall be adequately sealed, drained and vented. m. Overh Overhead ead lines lines in pr proc oces esss ar area ea sh shal alll ha have ve 8’-0” 8’-0” cl clear earan ance ce from botto bottom m of pipe pipe to ground level. n. When installi installing ng eccentric eccentric reducers reducers on on pump pump suction, suction, keep keep flat flat side up. up. o. All drain drain piping piping shall be be supplied supplied with adequa adequate te cleanout cleanout connection connections. s. p. Thread lubrication shall not be used on screwed fittings to be seal welded. 2. 2.3. 3.7. 7. Spoo Spooli ling ng
a. All prespooled prespooled piping piping sections sections shall be be fabricated fabricated and tested tested in accordan accordance ce with this this piping specification, the applicable piping material specification sheets, and the approved for construction spool drawings. b. All flange bolt holes shall straddle radial or vertical centerlines. c. All prespool prespooled ed piping piping shall shall be accurately accurately fabricated fabricated in accorda accordance nce with the drawings. drawings. Maximum tolerance on spooled piping shall be ±3mm in all directions. d. After final final hydrostati hydrostaticc test, each prespoo prespooled led length length shall be dried dried and cleaned cleaned of of all grease, scale, rust and debris and all open ends shall be protected by suitable covers prior to shipment.
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2.3 .3.8 .8.. Fit itti tin ngs
a. Fl Flan ange ges, s, in gene genera ral, l, shal shalll be limi limite ted d to va valv lves es,, “mak “makeb ebre reak ak”” co conn nnec ecti tion onss at equipment and to piping, which requires dismantling for cleaning and inspection. Flanged connections for module “breaks” are acceptable. Ring joint connections are required in non-coated services ANSI 900# or higher, or b. in temperature services above 450ºC. c. All weldneck weldneck flanges flanges or fittings fittings shall shall have have the same same bore as the pipe pipe schedule schedule.. d. Changes Changes in direction direction shall shall be made with with long long radius weld weld ells except except where where the short short radi radius us type is requi require red d fo forr clea clearan rance ce.. Mite Mitered red ells ells may may no nott be used unless unless specifically approved. e. Close Close nipple nippless or all threa thread d nipple nippless shall shall not be used. used. f. The use use of steel bushi bushings ngs shall shall be minimi minimized zed and shall shall not not be used for for changes changes of less than two pipe sizes. g. Minimum Minimum schedule schedule for nipple nippless will be Sch. Sch. 80; however, however, nipple nipple wall wall thickness thickness shall shall be in accordance with Table II. h. 300 ANSI ANSI flanges flanges shall be used in in 150 ANSI service service with with design design temperatures temperatures above above 175ºC. 2.3 .3.9 .9.. Valve ves s
a. Lubrica Lubricated ted plug plug valves valves shall not not be used at temperatu temperatures res above above 175ºC 175ºC or in front of metering equipment. b. Gate valves shall not be used at temperatures below –45ºC. c. Cast Cast iron, semi-st semi-steel eel or ductile ductile iron iron valves valves may be used in low pressu pressure re water water or air service only when outside of process buildings or outside of process areas. d. No operati operating ng valves valves shall be install installed ed 200c 200cm m or more more above floor floor or platform platform or other oth er point point of easy access unless unless approv approved ed by Design Designer er and Andes Petrol Petroleum eum Company. Comp any. Any valves valves installed installed more than 200cm above above access shall be equipped equipped with wit h operato operators. rs. Valves Valves shall not be instal installed led in overhe overhead ad product product outlets outlets from from vessels or where the cold side of heat exchangers could be trapped full of liquid, unless unl ess absolute absolutely ly requir required ed by operatio operation. n. Block Block valves, valves, when require required, d, shall shall be installed at nozzles to permit the operation of valves from grade level or from a platform. Equipment shall be capable of being isolated if: e. Depressurizin Depressurizing g associated associated facilities facilities will will delay delay maintenan maintenance ce on the the equipmen equipment. t. f. Ball valves valves must must be be fire safe in hydrocarbo hydrocarbon n liquid liquid or vapour vapour service. service. g. Block valves valves on pump pump suction suctionss shall be at least least one size larger larger than the the pump suction suction nozzle except on installations where adequate net positive suction head conditions are assured. h. Manually Manually operated operated gear operato operators rs shall shall be provided provided as follows: follows: i. 150 and and 3 30 00 lb lb. • • • •
Plug valves 168mm (6”) and larger Butterfly valves 219mm (8”) and larger Ball valves 219mm (8”) and larger Gate valves 324mm (12”) and larger
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MECHANICAL
ii. ii. 60 600, 0, 90 900, 0, an and d 150 1500 0 llb. b. •
i. j.
Gate, ball and plug valves 168mm (6”)and larger
Check Check valves valves shall shall be installe installed d at the discharg dischargee nozzles nozzles of pumps pumps where where the liquid liquid head and/or pressure may cause reversal of rotation or flow. Gate valves shall be provided with an equalizing globe valve bypass, minimum size 27mm (3/4”) for the following: 219 to 273mm 273mm (8” to 10”) - ratings 300 lb. and greater • •
324mm (12”) and larger - ratings 150 150 lb. and greater
k. All valves valves shall have have sufficient sufficient clearance clearance to facilita facilitate te removal removal of the bonnet bonnet or plug. plug. 2.3.10. Control Valves
a. Process Process control control valves valves and vapor control control valves valves shall be flanged. flanged. Liquid Liquid dump dump valves valves may be screwed if flow conditions permit. b. All control valve stations shall be equipped with block valves up and downstream of the control control valve. All control control valve stations stations 114mm (4”) and larger larger shall have two 27mm (3/4”) vent valves to permit isolation and bleed of the control valve. c. All contro controll valves valves shall shall have have a single single bypass bypass valve valve to permit permit manual manual system system control control during valve repairs. d. Block Block valves valves may be ball, ball, plug or gate valves valves as the service service conditi conditions ons requir requiree and shall be the same size as the inlet line to the control valve station. e. Unless Unless otherwis otherwisee specifi specified, ed, bypass bypass valves valves shall shall be globe globe valves valves throug through h the 114mm 114mm (4”) size, and gate valves in larger sizes; and shall have at least equal capacity of, but not more than one and one half times that of, the control valve. f. Suffici Sufficient ent clearan clearance ce on the axis of the valve stem shall shall be provide provided, d, in all cases, to permit removal of actuator and stem without removing valve body from the line. Clearance Clearan ce below a flanged flanged valve assembly shall be twice the nominal nominal size of the pipe run, however in no case should clearance below flanged or screwed assemblies be less than 100mm (4”). g. Reducers Reducers shall be be eccentric eccentric and installed installed directly directly before before and and after control control valve. valve. h. Unions Unions shall be installed installed between between block block valves valves and contro controll valves in all all screwed piping piping applications. i. All All th threa reade ded d or socket socket weld drain drainss or bleed bleed va valv lves es shal shalll ha have ve a ni nipp pple le in inser serte ted d to prevent thread corrosion, complete with a threaded end connection. 2.3.11. Vents and Drains, Drains, Sample Connections Connections
a. Vent and and drain connec connections tions shall shall be supplied supplied at all high and and low low points points and shall shall be a minimum size of 27mm (3/4”), at a minimum of 200mm (8”) above grade. b. Valve vent and drain connections shall be provided where required r equired for operation, e.g. vessels, pumps, pumps, turbines. turbines. Connection Connectionss not normally used shall be plugged plugged or blind flanged.
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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c. Sample Sample connection connectionss shall be provide provided d where required required to evaluate evaluate process process performance. performance. d. Steam Steam trap assemb assemblies lies and atmosp atmospher heric ic vents vents shall be supplied supplied at ends ends of all steam steam headers. e. All All op oper erat atin ing g ch chem emic ical al dr drain ainss co conn nnect ected ed to cl clos osed ed syst system emss on only ly shall shall be do doub uble le blocked and bled (i.e. sweetening chemical, glycol, propane, propane, etc.). f. Atmosp Atmospher heric ic vent valves valves shall shall be suppli supplied ed at the end of all instrum instrument ent header headerss and shall be installed in the bottom end of the header. 2.3.12. Compressor Compressor Piping
a. Main pipe pipe supports supports shall be be independe independent nt of compresso compressorr foundatio foundations. ns. b. Piping and supports shall be designed to prevent excessive vibration and thermal stresses. c. No cast cast iron valves shall be be used on compresso compressorr process process piping. piping. d. Crankc Crankcase ase vents vents and distance distance piece vents vents shall be piped piped to outsid outsidee of the compre compresso ssor r building. e. Starting Starting motor motor exhausts exhausts shall be piped piped to outside outside the the compressor compressor building building or or shall have have a swing type check valve installed between the starter motor and the flare header. f. Compre Compresso ssorr suctio suction n and discha discharge rge piping piping shall shall be designed designed and installe installed d to prevent prevent excessive mechanical or resonant vibration resulting in high stress levels in the piping. Pipe in compressor suction or discharge service shall have a life expectancy of a minimum of twenty (20) years under vibrating service. g. “U”-b “U”-bol oltt clam clamps ps sh shal alll no nott be utiliz utilized ed in any co comp mpre resso ssorr pi pipe pe clamps clamps either either in the compressor compr essor building building or on rack piping. piping. All vibrating vibrating service service clamps shall be flat bar type, complete with rubber spacers. h. Pi Pipi ping ng shal shalll be su supp ppor orte ted d ne near ar all all ch chan ange gess in di dire rect ctio ion n an and d shal shalll remai remain n str straig aight ht between supports. i. The discharge discharge of all all compressor compressor process process piping piping shall shall be equipped equipped with a piston piston check check valve. This valve be a “Daniel” or equal piston check. j. Compressor drivershall air intakes and exhausts shall be supported and installed outside of the compressor building. 2.3.13. Pressure Testing Testing of Piping Piping Systems
a. Prior Prior to initial initial operati operation, on, install installed ed piping piping shall be pressu pressure re tested to assure assure tightn tightness. ess. In the event repairs or addit additions ions are made following following the test, the affected piping shall be retested. In the case of minor repairs or additions, the Owner may waive retest requirements, or may request alternate methods of determining the “soundness” of fabrication. b. Inspection and testing shall be in accordance with the requirements of the applicable code as set forth in Section 2.0 of this Specification and with Dominion and Provincial regulations concerning piping systems. c. All piping piping other other than open open drain drain lines, lines, sewers, and and air lines lines less than 21mm (1/2”) (1/2”) shall shall be pressure tested.
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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2.3.14. Liquid Sulfur Sulfur Service Piping Piping
a. All liquid liquid sulfur sulfur piping piping shall shall be insulated insulated and and heat traced traced or or jacketed. jacketed. b. All flanged connections shall have two couplings installed in the jackets as close to the flanges as possible on flange centerline. c. All piping piping bends bends shall be made made with welded welded crosses crosses installed installed complete complete with flanges flanges for cleaning. d. All runs runs of pipe pipe shall shall contain contain suffici sufficient ent number number of breakout breakout flanges flanges and all laterals laterals shall be connected to mains through pipe crosses with flanges on connecting ends of laterals, and flanges and blinds on opposite sides. e. Suffici Sufficient ent connect connection ionss for steamin steaming, g, blowing blowing and draining draining shall shall be supplied supplied on all sulfur lines. f. All liquid liquid sulfur sulfur lines shall shall be sloped sloped to sulfur sulfur pit and and shall shall be drainable. drainable. 2.3.15. Sour Service Piping Piping (Supplement) (Supplement) 2.3.1 .15 5.1 .1..
Scope
All sour service piping shall be designated with an “S” after the piping group designation as shown in the piping material index. This Specification shall be used in conjunction with the General Specifications for piping whenever the operating pressure is 345 kPa (50 psig) or greater and the gas or liquid to be handled in the process piping system contains: (a) Gas & Vapour Lines -
0.5 mol percent hydrogen sulphide or 69 kPa (10 psi) partial pressure H2S, or whichever is less.
(b) Li Liquid Lines
-
A total acid gas (H2S and CO2) mol percentage equal to or greater than 5.0 mol percent.
Special Speci al co cons nsid ider erati ation on sh shal alll be give given n to hi high gh te temp mper erat atur uree pr proc ocess ess co cond ndit itio ions ns as determined by Designer. 2.3.15.2.
Pipe
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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MECHANICAL
a. All pipe pipe material material used used in sour sour gas shall be be in accordan accordance ce with the the applicabl applicablee piping material index unless an alternate is approved in writing by Andes Andes Petroleum Company. b. All piping material used in sour service shall exhibit the following f ollowing chemical properties, in addition to the requirements of the piping material index: i)
%C+%Mn+%(Cr+Mo+V) = %(Ni+Cu) %(Ni+Cu) < .44 6 5 15
ii) iii) iv) v) vi) vii)
%C < 0.26% %P < 0.04% %S < 0.04% %Si < 0.50% %Nb (columbium or niobium) < 0.11% %V (vanadium) < 0.06%
viii) ix)
%Ti (titanium) < 0.06% Rockwell hardness not to exceed HRC22 (includes weld, heat affected zone and pipe). The maximum yield strength < 551 MPa (80,000 psi) but, if applic app licabl able, e, pipe pipe betwee between n 368 MPa and 551 MPa shall be subject to special property provisions of CSA code Z245.5.
x)
2. 2.3 3.1 .15 5.3 .3..
Fit itti tin ngs
All fittings shall be manufactured in accordance with the grade shown on the piping material index and the supplemental chemical properties shown in Section 2.3.15.2.2. 2.3.15.3.1. Identification
Flanges in sour service applications shall be fully identified in a permanent manner by one of the following methods:
i) ii) ii) iii) iii)
Hot Hot stam stampi ping ng (wi (with th the the p par artt abov abovee 620º 620ºC) C) wit with h roun rounde ded d die die impr impres essi sion on.. Cold Cold sta stamp mpin ing g with with ro roun unde ded d die die imp impres ressi sion on pr prio iorr to a fina finall heat heat tre treat atme ment nt.. Cold Cold sta stamp mpin ing g with with rou round nded ed die die imp impres ressi sion onss on the the out outer er rim rim of the the fla flang nge. e.
2.3.1 .15 5.4 .4..
Valves
a. Al Alll va valv lves es for so sour ur gas or sour sour liqui liquid d servi service ce shall shall meet meet the latest latest NACE Specification.
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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b. The use of “O” rings in valves, instruments and equipment intended for sour service shall shall be minimized. minimized. If used, they shall shall be fabricated from Teflon Teflon or Viton A. 2. 2.3 3.1 .15 5.5 .5..
Boltin ting
a. All special special nuts nuts and bolts bolts to be used in sour sour service service shall have distinct distinct permanent identifications of the material specified in the piping material index. b. Bolting of piping and equipment equipment shall be by torque wrench or other approved method which will ensure closure without cold wo working rking of bolts. Impact tightening shall not be allowed except by special approval. c. 2. 2.3 3.1 .15 5.6 .6..
Gask Gasket ets s
All gaskets in sour service shall be flexitallic up to 600# ANSI and oval ring 900# and and over. Salt water service shall be flexitallic gaskets. Gasket to have an I.D. equal to the I.D. of Sch. 40 pipe. 2. 2.3. 3.15 15.7 .7..
Affi Affida davi vits ts
Affidavits and mill test reports showing conformance to specifications contained in this supplement shall be provided for all pipe, valves, fittings, bolts, nuts and other materials supplied for sour service.
2.3.15 2.3 .15.8. .8.
Pipin Piping g Instal Installa latio tion n – Sour Sour Servic Service e
a. Al Alll pipe pipe an and d fi fitt ttin ings gs in sour servic servicee shall shall have have 3. 3.2m 2mm m (.12 (.125” 5”)) co corro rrosio sion n allowance added to the wall thickness unless otherwise specified. This shall be added to the calculated allowable thickness. b. No threaded connections shall be permitted in sour gas process piping, except for secondary lines such as instrument leads, etc., downstream of block valves which are flanged and connected by weld fittings to primary lines. c. Al Alll weld weldss on ANSI ANSI 30 300# 0# class class or hi high gher er in pi pipi ping ng syste systems ms in sour sour servic servicee shall be 100 percent stress relieved and x-rayed by the Contractor. In addition, any welding on ANSI 600# sour piping shall be stress relieved, i.e. pipe shoes secured to the pipe by welding, etc. The Rockwell hardness of weld, parent metal and heat affected zones shall not exceed HRC 22. Affidavits of stress relieving, x-ray film inspection and hardness test shall be supplied to the Owner.
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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3. ANNEXES
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 19 of 53
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3.1. Threaded maximum maximum allowable allowable tables Threaded (NPT) Maximum Allowable Pipe Operating Pressures (Rev 3, May 2007) Code: ASME B31.3 No Note te::
1) MO MOP' P's sv vali alid d ffor or temp temper erat atur ures es to 400 400 d deg eg F ((20 204º 4ºC) C) 2) Pipe material assumed to be A 106 B
Nominal
Actual
Dia (in)
Dia (mm)
1/2
Max Oper. Pressure
Nominal
C.A.
Thread
Effective
Sch.
W.T. (mm)
(mm)
Depth (mm)
W.T. (mm)
(KPA)
PSIG)
21.3
40
2.769
0
1.45
0.97
12,597
1,827
1/2
21.3
80 (XS)
3.732
0
1.45
1.82
23,508
3,409
1/2
21.3
160
4.775
0
1.45
2.73
35,325
5,123
1/2
21.3
XXS
7.468
0
1.45
5.08
65,836
9,548
1/2
21.3
40
2.769
1.6
1.45
-0.63
N/A
N/A
1/2
21.3
80 (XS)
3.732
1.6
1.45
0.22
2,790
405
1/2
21.3
160
4.775
1.6
1.45
1.13
14,607
2,119
1/2
21.3
XXS
7.468
1.6
1.45
3.48
45,119
6,544
1/2
21.3
40
2.769
3.2
1.45
-2.23
N/A
N/A
1/2
21.3
80 (XS)
3.732
3.2
1.45
-1.38
N/A
N/A
1/2
21.3
160
4.775
3.2
1.45
-0.47
N/A
N/A
1/2
21.3
XXS
7.468
3.2
1.45
1.88
24,401
3,539
3/4
26.7
40
2.87
0
1.45
1.06
10,962
1,590
3/4
26.7
80 (XS)
3.912
0
1.45
1.97
20,380
2,956
3/4
26.7
160
5.583
0
1.45
3.44
35,483
5,146
3/4
26.7
XXS
7.823
0
1.45
5.40
55,729
8,083
3/4
26.7
40
2.87
1.6
1.45
-0.54
N/A
N/A
3/4
26.7
80 (XS)
3.912
1.6
1.45
0.37
3,853
559
3/4
26.7
160
5.583
1.6
1.45
1.84
18,956
2,749
3/4
26.7
XXS
7.823
1.6
1.45
3.80
39,202
5,686
3/4
26.7
40
2.87
3.2
1.45
-2.14
N/A
N/A
3/4
26.7
80 (XS)
3.912
3.2
1.45
-1.23
N/A
N/A
3/4
26.7
160
5.583
3.2
1.45
0.24
2,429
352
3/4
26.7
XXS
7.823
3.2
1.45
2.20
22,675
3,289
1
33.4
40
3.378
0
1.77
1.19
9,791
1,420
1
33.4
80 (XS)
4.547
0
1.77
2.21
18,238
2,645
1
33.4
160
6.35
0
1.77
3.79
31,265
4,534
1
33.4
XXS
9.093
0
1.77
6.19
51,084
7,409
1
33.4
40
3.378
1.6
1.77
-0.41
N/A
N/A
1
33.4
80 (XS)
4.547
1.6
1.77
0.61
5,026
729
1
33.4
160
6.35
1.6
1.77
2.19
18,053
2,618
1
33.4
XXS
9.093
1.6
1.77
4.59
37,872
5,493
1
33.4
40
3.378
3.2
1.77
-2.01
N/A
N/A
1
33.4
80 (XS)
4.547
3.2
1.77
-0.99
N/A
N/A
1
33.4
160
6.35
3.2
1.77
0.59
4,841
702
1
33.4
XXS
9.093
3.2
1.77
2.99
24,660
3,576
1 1/2
48.3
40
3.683
0
1.77
1.45
8,295
1,203
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 21 of 53
1 1/2
48.3
80 (XS)
5.08
0
1.77
2.68
15,275
2,215
1 1/2
48.3
160
7.137
0
1.77
4.47
25,552
3,706
1 1/2 1 1/2
48.3 48.3
XXS 40
10.16 3.683
0 1.6
1.77 1.77
7.12 -0.15
40,656 N/A
5,896 N/A
1 1/2
48.3
80 (XS)
5.08
1.6
1.77
1.08
6,138
890
1 1/2
48.3
160
7.137
1.6
1.77
2.87
16,416
2,381
1 1/2
48.3
XXS
10.16
1.6
1.77
5.52
31,520
4,571
1 1/2
48.3
40
3.683
3.2
1.77
-1.75
N/A
N/A
1 1/2
48.3
80 (XS)
5.08
3.2
1.77
-0.53
N/A
N/A
1 1/2
48.3
160
7.137
3.2
1.77
1.27
7,280
1,056
1 1/2
48.3
XXS
10.16
3.2
1.77
3.92
22,384
3,246
2
60.3
40
3.912
0
1.77
1.65
7,557
1,096
2
60.3
80 (XS)
5.537
0
1.77
3.07
14,058
2,039
2
60.3
160
8.712
0
1.77
5.85
26,759
3,881
2
60.3
XXS
11.074
0
1.77
7.92
36,208
5,251
2
60.3
40
3.912
1.6
1.77
0.05
242
35
2 2
60.3 60.3
80 (XS) 160
5.537 8.712
1.6 1.6
1.77 1.77
1.47 4.25
6,743 19,444
978 2,820
2
60.3
XXS
11.074
1.6
1.77
6.32
28,893
4,190
2
60.3
40
3.912
3.2
1.77
-1.55
N/A
N/A
2
60.3
80 (XS)
5.537
3.2
1.77
-0.13
N/A
N/A
2
60.3
160
8.712
3.2
1.77
2.65
12,129
1,759
2
60.3
XXS
11.074
3.2
1.77
4.72
21,578
3,130
2 1/2
73.0
40
5.156
0
2.54
1.97
7,448
1,080
2 1/2
73.0
80 (XS)
7.01
0
2.54
3.59
13,577
1,969
2 1/2
73.0
160
9.525
0
2.54
5.79
21,892
3,175
2 1/2
73.0
XXS
14.021
0
2.54
9.73
36,755
5,331
2 1/2
73.0
40
5.156
1.6
2.54
0.37
1,404
204
2 1/2
73.0
80 (XS)
7.01
1.6
2.54
1.99
7,533
1,092
2 1/2
73.0
160
9.525
1.6
2.54
4.19
15,847
2,298
2 1/2
73.0
XXS
14.021
1.6
2.54
8.13
30,710
4,454
2 1/2
73.0
40
5.156
3.2
2.54
-1.23
N/A
N/A
2 1/2
73.0
80 (XS)
7.01
3.2
2.54
0.39
1,488
216
2 1/2
73.0
160
9.525
3.2
2.54
2.59
9,802
1,422
2 1/2
73.0
XXS
14.021
3.2
2.54
6.53
24,665
3,577
3
88.9
40
5.486
0
2.54
2.26
7,012
1,017
3
88.9
80 (XS)
7.62
0
2.54
4.13
12,805
1,857
3
88.9
160
11.125
0
2.54
7.19
22,320
3,237
3
88.9
XXS
15.24
0
2.54
10.80
33,490
4,857
3
88.9
40
5.486
1.6
2.54
0.66
2,048
297
3
88.9
80 (XS)
7.62
1.6
2.54
2.53
7,841
1,137
3
88.9
160
11.125
1.6
2.54
5.59
17,356
2,517
3
88.9
XXS
15.24
1.6
2.54
9.20
28,526
4,137
3
88.9
40
5.486
3.2
2.54
-0.94
N/A
N/A
3
88.9
80 (XS)
7.62
3.2
2.54
0.93
2,877
417
3
88.9
160
11.125
3.2
2.54
3.99
12,392
1,797
3
88.9
XXS
15.24
3.2
2.54
7.60
23,562
3,417
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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MECHANICAL
3.2. Non thread maximum allowable allowable table Non threaded Maximum Allowable Pipe Operating Pressures (Rev 3, May. 2007) Code: ASME B31.3 Note:
1) MOP's valid for temperatures to 400 deg F (204ºC) 2) Pipe material assumed to be A 106 B
Nominal
Actual
Nominal
C.A.
Effective
Dia (in)
Dia (mm)
1/2
Max Oper. Pressure
Sch.
W.T. (mm)
(mm)
W.T. (mm)
(KPA)
PSIG)
21.3
40
2.769
0
2.42
31,372
4,550
1/2
21.3
80 (XS)
3.732
0
3.27
42,283
6,132
1/2
21.3
160
4.775
0
4.18
54,100
7,846
1/2
21.3
XXS
7.468
0
6.53
84,611
12,271
1/2 1/2
21.3 21.3
40 80 (XS)
2.769 3.732
1.6 1.6
0.82 1.67
10,655 21,565
1,545 3,128
1/2
21.3
160
4.775
1.6
2.58
33,382
4,842
1/2
21.3
XXS
7.468
1.6
4.93
63,894
9,267
1/2
21.3
40
2.769
3.2
-0.78
N/A
N/A
1/2
21.3
80 (XS)
3.732
3.2
0.07
848
123
1/2
21.3
160
4.775
3.2
0.98
12,665
1,837
1/2
21.3
XXS
7.468
3.2
3.33
43,176
6,262
3/4
26.7
40
2.87
0
2.51
25,940
3,762
3/4
26.7
80 (XS)
3.912
0
3.42
35,358
5,128
3/4
26.7
160
5.583
0
4.89
50,461
7,319
3/4
26.7
XXS
7.823
0
6.85
70,707
10,255
3/4
26.7
40
2.87
1.6
0.91
9,413
1,365
3/4
26.7
80 (XS)
3.912
1.6
1.82
18,831
2,731
3/4 3/4
26.7 26.7
160 XXS
5.583 7.823
1.6 1.6
3.29 5.25
33,934 54,180
4,922 7,858
3/4
26.7
40
2.87
3.2
-0.69
N/A
N/A
3/4
26.7
80 (XS)
3.912
3.2
0.22
2,303
334
3/4
26.7
160
5.583
3.2
1.69
17,407
2,525
3/4
26.7
XXS
7.823
3.2
3.65
37,653
5,461
1
33.4
40
3.378
0
2.96
24,407
3,540
1
33.4
80 (XS)
4.547
0
3.98
32,853
4,765
1
33.4
160
6.35
0
5.56
45,881
6,654
1
33.4
XXS
9.093
0
7.96
65,700
9,529
1
33.4
40
3.378
1.6
1.36
11,195
1,624
1
33.4
80 (XS)
4.547
1.6
2.38
19,641
2,849
1
33.4
160
6.35
1.6
3.96
32,669
4,738
1
33.4
XXS
9.093
1.6
6.36
52,488
7,612
1 1
33.4 33.4
40 80 (XS)
3.378 4.547
3.2 3.2
-0.24 0.78
N/A 6,429
N/A 932
1
33.4
160
6.35
3.2
2.36
19,457
2,822
1
33.4
XXS
9.093
3.2
4.76
39,276
5,696
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 23 of 53
MECHANICAL
1 1/2
48.3
40
3.683
0
3.22
18,402
2,669
1 1/2
48.3
80 (XS)
5.08
0
4.45
25,382
3,681
1 1/2 1 1/2
48.3 48.3
160 XXS
7.137 10.16
0 0
6.24 8.89
35,659 50,763
5,172 7,362
1 1/2
48.3
40
3.683
1.6
1.62
N/A
N/A
1 1/2
48.3
80 (XS)
5.08
1.6
2.85
16,245
2,356
1 1/2
48.3
160
7.137
1.6
4.64
26,523
3,847
1 1/2
48.3
XXS
10.16
1.6
7.29
41,627
6,037
1 1/2
48.3
40
3.683
3.2
0.02
N/A
N/A
1 1/2
48.3
80 (XS)
5.08
3.2
1.25
7,109
1,031
1 1/2
48.3
160
7.137
3.2
3.04
17,387
2,522
1 1/2
48.3
XXS
10.16
3.2
5.69
32,491
4,712
2
60.3
40
3.912
0
3.42
15,650
2,270
2
60.3
80 (XS)
5.537
0
4.84
22,150
3,213
2
60.3
160
8.712
0
7.62
34,852
5,055
2
60.3
XXS
11.074
0
9.69
44,301
6,425
2 2
60.3 60.3
40 80 (XS)
3.912 5.537
1.6 1.6
1.82 3.24
8,335 14,835
1,209 2,152
2
60.3
160
8.712
1.6
6.02
27,537
3,994
2
60.3
XXS
11.074
1.6
8.09
36,986
5,364
2
60.3
40
3.912
3.2
0.22
1,020
148
2
60.3
80 (XS)
5.537
3.2
1.64
7,520
1,091
2
60.3
160
8.712
3.2
4.42
20,222
2,933
2
60.3
XXS
11.074
3.2
6.49
29,671
4,303
3
88.9
40
5.486
0
4.80
14,892
2,160
3
88.9
80 (XS)
7.62
0
6.67
20,685
3,000
3
88.9
160
11.125
0
9.73
30,200
4,380
3
88.9
XXS
15.24
0
13.34
41,370
6,000
3
88.9
40
5.486
1.6
3.20
9,928
1,440
3
88.9
80 (XS)
7.62
1.6
5.07
15,721
2,280
3
88.9
160
11.125
1.6
8.13
25,236
3,660
3
88.9
XXS
15.24
1.6
11.74
36,406
5,280
3
88.9
40
5.486
3.2
1.60
4,965
720
3
88.9
80 (XS)
7.62
3.2
3.47
10,757
1,560
3
88.9
160
11.125
3.2
6.53
20,272
2,940
3
88.9
XXS
15.24
3.2
10.14
31,442
4,560
4
114.3
40
6.02
0
5.27
12,710
1,843
4
114.3
80 (XS)
8.56
0
7.49
18,073
2,621
4
114.3
160
13.49
0
11.80
28,482
4,131
4
114.3
XXS
17.12
0
14.98
36,146
5,242
4
114.3
40
6.02
1.6
3.67
8,849
1,283
4
114.3
80 (XS)
8.56
1.6
5.89
14,212
2,061
4
114.3
160
13.49
1.6
10.20
24,621
3,571
4
114.3
XXS
17.12
1.6
13.38
32,285
4,682
4
114.3
40
6.02
3.2
2.07
4,989
724
4
114.3
80 (XS)
8.56
3.2
4.29
10,352
1,501
4
114.3
160
13.49
3.2
8.60
20,760
3,011
4
114.3
XXS
17.12
3.2
11.78
28,425
4,122
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 24 of 53
6
168.3
40
7.11
0
6.22
10,195
1,479
6
168.3
80 (XS)
10.97
0
9.60
15,730
2,281
6 6
168.3 168.3
160 XXS
18.26 21.95
0 0
15.98 19.21
26,183 31,474
3,797 4,565
6
168.3
40
7.11
1.6
4.62
7,573
1,098
6
168.3
80 (XS)
10.97
1.6
8.00
13,108
1,901
6
168.3
160
18.26
1.6
14.38
23,561
3,417
6
168.3
XXS
21.95
1.6
17.61
28,852
4,184
6
168.3
40
7.11
3.2
3.02
4,951
718
6
168.3
80 (XS)
10.97
3.2
6.40
10,486
1,521
6
168.3
160
18.26
3.2
12.78
20,939
3,037
6
168.3
XXS
21.95
3.2
16.01
26,230
3,804
8
219.1
40
8.18
0
7.16
9,010
1,307
8
219.1
80 (XS)
12.7
0
11.11
13,988
2,029
8
219.1
XXS
22.23
0
19.45
24,485
3,551
8
219.1
160
23
0
20.13
25,333
3,674
8 8
219.1 219.1
40 80 (XS)
8.18 12.7
1.6 1.6
5.56 9.51
6,996 11,974
1,015 1,737
8
219.1
XXS
22.23
1.6
17.85
22,471
3,259
8
219.1
160
23
1.6
18.53
23,319
3,382
8
219.1
40
8.18
3.2
3.96
4,982
723
8
219.1
80 (XS)
12.7
3.2
7.91
9,960
1,445
8
219.1
XXS
22.23
3.2
16.25
20,457
2,967
8
219.1
160
23
3.2
16.93
21,305
3,090
10
273.0
40
9.27
0
8.11
8,194
1,188
10
273.0
80
15.09
0
13.20
13,339
1,935
10
273.0
XXS
25.4
0
22.23
22,453
3,256
10
273.0
160
28.58
0
25.01
25,264
3,664
10
273.0
40
9.27
1.6
6.51
6,578
954
10
273.0
80
15.09
1.6
11.60
11,723
1,700
10
273.0
XXS
25.4
1.6
20.63
20,837
3,022
10
273.0
160
28.58
1.6
23.41
23,648
3,430
10
273.0
40
9.27
3.2
4.91
4,962
720
10
273.0
60 (XS)
12.7
3.2
7.91
7,994
1,159
10
273.0
80
15.09
3.2
10.00
10,106
1,466
10
273.0
XXS
25.4
3.2
19.03
19,220
2,788
10
273.0
160
28.58
3.2
21.81
22,031
3,195
12
323.8
STD
9.53
0
8.34
7,103
1,030
12
323.8
40
10.31
0
9.02
7,684
1,114
12
323.8
80
17.48
0
15.30
13,028
1,889
12
323.8
XXS
25.4
0
22.23
18,930
2,746
12
323.8
160
33.32
0
29.16
24,833
3,602
12
323.8
STD
9.53
1.6
6.74
5,740
832
12
323.8
40
10.31
1.6
7.42
6,321
917
12
323.8
80
17.48
1.6
13.70
11,665
1,692
12
323.8
160
25.4
1.6
20.63
17,568
2,548
12
323.8
XXS
33.32
1.6
27.56
23,470
3,404
12
323.8
STD
9.53
3.2
5.14
4,377
635
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 25 of 53
MECHANICAL
12
323.8
40
10.31
3.2
5.82
4,958
719
12
323.8
XS
12.7
3.2
7.91
6,740
977
12 12
323.8 323.8
80 160
17.48 25.4
3.2 3.2
12.10 19.03
10,302 16,205
1,494 2,350
12
323.8
XXS
33.32
3.2
25.96
22,107
3,206
14
355.6
STD
9.53
0
8.34
6,467
938
14
355.6
40
11.13
0
9.74
7,553
1,095
14
355.6
80
19.05
0
16.67
12,928
1,875
14
355.6
160
35.71
0
31.25
24,234
3,515
14
355.6
STD
9.53
1.6
6.74
5,227
758
14
355.6
40
11.13
1.6
8.14
6,312
915
14
355.6
80
19.05
1.6
15.07
11,687
1,695
14
355.6
160
35.71
1.6
29.65
22,993
3,335
14
355.6
STD
9.53
3.2
5.14
3,986
578
14
355.6
40
11.13
3.2
6.54
5,071
736
14
355.6
XS
12.7
3.2
7.91
6,137
890
14 14
355.6 355.6
80 160
19.05 35.71
3.2 3.2
13.47 28.05
10,446 21,752
1,515 3,155
16
406.4
STD
9.53
0
8.34
5,659
821
16
406.4
40
12.7
0
11.11
7,541
1,094
16
406.4
80
21.44
0
18.76
12,731
1,846
16
406.4
160
40.49
0
35.43
24,043
3,487
16
406.4
STD
9.53
1.6
6.74
4,573
663
16
406.4
40
12.7
1.6
9.51
6,456
936
16
406.4
80
21.44
1.6
17.16
11,645
1,689
16
406.4
160
40.49
1.6
33.83
22,958
3,330
16
406.4
STD
9.53
3.2
5.14
3,487
506
16
406.4
40 (XS)
12.7
3.2
7.91
5,370
779
16
406.4
80
21.44
3.2
15.56
10,560
1,531
16
406.4
160
40.49
3.2
32.23
21,872
3,172
24
610
STD
9.53
0
8.34
3,770
547
24
610
40
17.48
0
15.30
6,915
1,003
24
610
80
30.96
0
27.09
12,248
1,776
24
610
160
59.54
0
52.10
23,555
3,416
24
610
STD
9.53
1.6
6.74
3,047
442
24
610
40
17.48
1.6
13.70
6,192
898
24
610
80
30.96
1.6
25.49
11,525
1,671
24
610
160
59.54
1.6
50.50
22,831
3,311
24
610
STD
9.53
3.2
5.14
2,323
337
24
610
40
17.48
3.2
12.10
5,469
793
24
610
80
30.96
3.2
23.89
10,801
1,567
24
610
160
59.54
3.2
48.90
22,108
3,206
Non threaded Maximum Allowable Pipe Operating Pressures, High Temperature (Rev 3, May. 2007)
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 26 of 53
Code: ASME B31.3 Note:
1) MOP's valid for temperatures to 400 deg F (204ºC) to 650ºF (343ºC) 2) Pipe material assumed to be A 106 B 3) 1/2" to 2" (21mm to 60mm) threaded pipe
Nominal
Actual
Dia (in)
Dia (mm)
1/2
Max Oper. Pressure
Nominal
C.A.
Thread
Effective
Sch.
W.T. (mm)
(mm)
Depth (mm)
W.T. (mm)
(KPA)
PSIG)
21.3
40
2.769
0
1.45
0.97
10,708
1,553
1/2
21.3
80 (XS)
3.732
0
1.45
1.82
19,982
2,898
1/2
21.3
160
4.775
0
1.45
2.73
30,026
4,355
1/2
21.3
XXS
7.468
0
1.45
5.08
55,961
8,116
1/2
21.3
40
2.769
1.6
1.45
-0.63
N/A
N/A
1/2
21.3
80 (XS)
3.732
1.6
1.45
0.22
2,372
344
1/2
21.3
160
4.775
1.6
1.45
1.13
12,416
1,801
1/2
21.3
XXS
7.468
1.6
1.45
3.48
38,351
5,562
1/2
21.3
40
2.769
3.2
1.45
-2.23
N/A
N/A
1/2
21.3
80 (XS)
3.732
3.2
1.45
-1.38
N/A
N/A
1/2
21.3
160
4.775
3.2
1.45
-0.47
N/A
N/A
1/2
21.3
XXS
7.468
3.2
1.45
1.88
20,741
3,008
3/4
26.7
40
2.87
0
1.45
1.06
9,318
1,351
3/4
26.7
80 (XS)
3.912
0
1.45
1.97
17,323
2,512
3/4
26.7
160
5.583
0
1.45
3.44
30,161
4,374
3/4
26.7
XXS
7.823
0
1.45
5.40
47,370
6,870
3/4
26.7
40
2.87
1.6
1.45
-0.54
N/A
N/A
3/4
26.7
80 (XS)
3.912
1.6
1.45
0.37
3,275
475
3/4
26.7
160
5.583
1.6
1.45
1.84
16,113
2,337
3/4
26.7
XXS
7.823
1.6
1.45
3.80
33,322
4,833
3/4 3/4
26.7 26.7
40 80 (XS)
2.87 3.912
3.2 3.2
1.45 1.45
-2.14 -1.23
N/A N/A
N/A N/A
3/4
26.7
160
5.583
3.2
1.45
0.24
2,064
299
3/4
26.7
XXS
7.823
3.2
1.45
2.20
19,274
2,795
1
33.4
40
3.378
0
1.77
1.19
8,323
1,207
1
33.4
80 (XS)
4.547
0
1.77
2.21
15,502
2,248
1
33.4
160
6.35
0
1.77
3.79
26,575
3,854
1
33.4
XXS
9.093
0
1.77
6.19
43,421
6,298
1
33.4
40
3.378
1.6
1.77
-0.41
N/A
N/A
1
33.4
80 (XS)
4.547
1.6
1.77
0.61
4,272
620
1
33.4
160
6.35
1.6
1.77
2.19
15,345
2,226
1
33.4
XXS
9.093
1.6
1.77
4.59
32,191
4,669
1
33.4
40
3.378
3.2
1.77
-2.01
N/A
N/A
1
33.4
80 (XS)
4.547
3.2
1.77
-0.99
N/A
N/A
1 1
33.4 33.4
160 XXS
6.35 9.093
3.2 3.2
1.77 1.77
0.59 2.99
4,115 20,961
597 3,040
1 1/2
48.3
40
3.683
0
1.77
1.45
7,050
1,023
1 1/2
48.3
80 (XS)
5.08
0
1.77
2.68
12,983
1,883
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 27 of 53
1 1/2
48.3
160
7.137
0
1.77
4.47
21,719
3,150
1 1/2
48.3
XXS
10.16
0
1.77
7.12
34,558
5,012
1 1/2 1 1/2
48.3 48.3
40 80 (XS)
3.683 5.08
1.6 1.6
1.77 1.77
-0.15 1.08
N/A 5,218
N/A 757
1 1/2
48.3
160
7.137
1.6
1.77
2.87
13,954
2,024
1 1/2
48.3
XXS
10.16
1.6
1.77
5.52
26,792
3,886
1 1/2
48.3
40
3.683
3.2
1.77
-1.75
N/A
N/A
1 1/2
48.3
80 (XS)
5.08
3.2
1.77
-0.53
N/A
N/A
1 1/2
48.3
160
7.137
3.2
1.77
1.27
6,188
897
1 1/2
48.3
XXS
10.16
3.2
1.77
3.92
19,026
2,759
2
60.3
40
3.912
0
1.77
1.65
6,424
932
2
60.3
80 (XS)
5.537
0
1.77
3.07
11,949
1,733
2
60.3
160
8.712
0
1.77
5.85
22,745
3,299
2
60.3
XXS
11.074
0
1.77
7.92
30,777
4,464
2
60.3
40
3.912
1.6
1.77
0.05
206
30
2
60.3
80 (XS)
5.537
1.6
1.77
1.47
5,732
831
2 2
60.3 60.3
160 XXS
8.712 11.074
1.6 1.6
1.77 1.77
4.25 6.32
16,528 24,559
2,397 3,562
2
60.3
40
3.912
3.2
1.77
-1.55
N/A
N/A
2
60.3
80 (XS)
5.537
3.2
1.77
-0.13
N/A
N/A
2
60.3
160
8.712
3.2
1.77
2.65
10,310
1,495
2
60.3
XXS
11.074
3.2
1.77
4.72
18,342
2,660
3
88.9
40
5.486
0
0
4.80
12,658
1,836
3
88.9
80 (XS)
7.62
0
0
6.67
17,582
2,550
3
88.9
160
11.125
0
0
9.73
25,670
3,723
3
88.9
XXS
15.24
0
0
13.34
35,165
5,100
3
88.9
40
5.486
1.6
0
3.20
8,439
1,224
3
88.9
80 (XS)
7.62
1.6
0
5.07
13,363
1,938
3
88.9
160
11.125
1.6
0
8.13
21,450
3,111
3
88.9
XXS
15.24
1.6
0
11.74
30,945
4,488
3
88.9
40
5.486
3.2
0
1.60
4,220
612
3
88.9
80 (XS)
7.62
3.2
0
3.47
9,144
1,326
3
88.9
160
11.125
3.2
0
6.53
17,231
2,499
3
88.9
XXS
15.24
3.2
0
10.14
26,726
3,876
4
114.3
40
6.02
0
0
5.27
10,804
1,567
4
114.3
80 (XS)
8.56
0
0
7.49
15,362
2,228
4
114.3
160
13.49
0
0
11.80
24,210
3,511
4
114.3
XXS
17.12
0
0
14.98
30,724
4,456
4
114.3
40
6.02
1.6
0
3.67
7,522
1,091
4
114.3
80 (XS)
8.56
1.6
0
5.89
12,080
1,752
4
114.3
160
13.49
1.6
0
10.20
20,928
3,035
4
114.3
XXS
17.12
1.6
0
13.38
27,442
3,980
4
114.3
40
6.02
3.2
0
2.07
4,240
615
4
114.3
80 (XS)
8.56
3.2
0
4.29
8,799
1,276
4
114.3
160
13.49
3.2
0
8.60
17,646
2,559
4
114.3
XXS
17.12
3.2
0
11.78
24,161
3,504
6
168.3
40
7.11
0
0
6.22
8,666
1,257
6
168.3
80 (XS)
10.97
0
0
9.60
13,370
1,939
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 28 of 53
6
168.3
160
18.26
0
0
15.98
22,256
3,228
6
168.3
XXS
21.95
0
0
19.21
26,753
3,880
6 6
168.3 168.3
40 80 (XS)
7.11 10.97
1.6 1.6
0 0
4.62 8.00
6,437 11,142
934 1,616
6
168.3
160
18.26
1.6
0
14.38
20,027
2,905
6
168.3
XXS
21.95
1.6
0
17.61
24,524
3,557
6
168.3
40
7.11
3.2
0
3.02
4,208
610
6
168.3
80 (XS)
10.97
3.2
0
6.40
8,913
1,293
6
168.3
160
18.26
3.2
0
12.78
17,798
2,581
6
168.3
XXS
21.95
3.2
0
16.01
22,296
3,234
8
219.1
40
8.18
0
0
7.16
7,658
1,111
8
219.1
80 (XS)
12.7
0
0
11.11
11,890
1,724
8
219.1
XXS
22.23
0
0
19.45
20,812
3,018
8
219.1
160
23
0
0
20.13
21,533
3,123
8
219.1
40
8.18
1.6
0
5.56
5,946
862
8
219.1
80 (XS)
12.7
1.6
0
9.51
10,178
1,476
8 8
219.1 219.1
XXS 160
22.23 23
1.6 1.6
0 0
17.85 18.53
19,100 19,821
2,770 2,875
8
219.1
40
8.18
3.2
0
3.96
4,234
614
8
219.1
80 (XS)
12.7
3.2
0
7.91
8,466
1,228
8
219.1
XXS
22.23
3.2
0
16.25
17,388
2,522
8
219.1
160
23
3.2
0
16.93
18,109
2,626
10
273.0
40
9.27
0
0
8.11
6,965
1,010
10
273.0
80
15.09
0
0
13.20
11,338
1,644
10
273.0
XXS
25.4
0
0
22.23
19,085
2,768
10
273.0
160
28.58
0
0
25.01
21,474
3,114
10
273.0
40
9.27
1.6
0
6.51
5,591
811
10
273.0
80
15.09
1.6
0
11.60
9,964
1,445
10
273.0
XXS
25.4
1.6
0
20.63
17,711
2,569
10
273.0
160
28.58
1.6
0
23.41
20,100
2,915
10
273.0
40
9.27
3.2
0
4.91
4,217
612
10
273.0
80
15.09
3.2
0
10.00
8,590
1,246
10
273.0
XXS
25.4
3.2
0
19.03
16,337
2,369
10
273.0
160
28.58
3.2
0
21.81
18,726
2,716
12
323.8
STD
9.53
0
0
8.34
6,037
876
12
323.8
40
10.31
0
0
9.02
6,531
947
12
323.8
80
17.48
0
0
15.30
11,074
1,606
12
323.8
XXS
25.4
0
0
22.23
16,091
2,334
12
323.8
160
33.32
0
0
29.16
21,108
3,061
12
323.8
STD
9.53
1.6
0
6.74
4,879
708
12
323.8
40
10.31
1.6
0
7.42
5,373
779
12
323.8
80
17.48
1.6
0
13.70
9,915
1,438
12
323.8
160
25.4
1.6
0
20.63
14,932
2,166
12
323.8
XXS
33.32
1.6
0
27.56
19,950
2,893
12
323.8
STD
9.53
3.2
0
5.14
3,720
540
12
323.8
40
10.31
3.2
0
5.82
4,215
611
12
323.8
80
17.48
3.2
0
12.10
8,757
1,270
12
323.8
160
25.4
3.2
0
19.03
13,774
1,998
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 29 of 53
12
323.8
XXS
33.32
3.2
0
25.96
18,791
2,725
14
355.6
STD
9.53
0
0
8.34
5,497
797
14 14
355.6 355.6
40 80
11.13 19.05
0 0
0 0
9.74 16.67
6,420 10,989
931 1,594
14
355.6
160
35.71
0
0
31.25
20,599
2,988
14
355.6
STD
9.53
1.6
0
6.74
4,443
644
14
355.6
40
11.13
1.6
0
8.14
5,365
778
14
355.6
80
19.05
1.6
0
15.07
9,934
1,441
14
355.6
160
35.71
1.6
0
29.65
19,544
2,835
14
355.6
STD
9.53
3.2
0
5.14
3,388
491
14
355.6
40
11.13
3.2
0
6.54
4,311
625
14
355.6
80
19.05
3.2
0
13.47
8,879
1,288
14
355.6
160
35.71
3.2
0
28.05
18,490
2,682
16
406.4
STD
9.53
0
0
8.34
4,810
698
16
406.4
40
12.7
0
0
11.11
6,410
930
16
406.4
80
21.44
0
0
18.76
10,822
1,569
16 16
406.4 406.4
160 STD
40.49 9.53
0 1.6
0 0
35.43 6.74
20,437 3,887
2,964 564
16
406.4
40
12.7
1.6
0
9.51
5,487
796
16
406.4
80
21.44
1.6
0
17.16
9,899
1,436
16
406.4
160
40.49
1.6
0
33.83
19,514
2,830
16
406.4
STD
9.53
3.2
0
5.14
2,964
430
16
406.4
40
12.7
3.2
0
7.91
4,564
662
16
406.4
80
21.44
3.2
0
15.56
8,976
1,302
16
406.4
160
40.49
3.2
0
32.23
18,591
2,696
24
610
STD
9.53
0
0
8.34
3,205
465
24
610
40
17.48
0
0
15.30
5,878
853
24
610
80
30.96
0
0
27.09
10,411
1,510
24
610
160
59.54
0
0
52.10
20,022
2,904
24
610
STD
9.53
1.6
0
6.74
2,590
376
24
610
40
17.48
1.6
0
13.70
5,263
763
24
610
80
30.96
1.6
0
25.49
9,796
1,421
24
610
160
59.54
1.6
0
50.50
19,407
2,815
24
610
STD
9.53
3.2
0
5.14
1,975
286
24
610
40
17.48
3.2
0
12.10
4,648
674
24
610
80
30.96
3.2
0
23.89
9,181
1,332
24
610
160
59.54
3.2
0
48.90
18,792
2,725
Maximum Allowable Pipe Operating Pressures Stainless Steel (Rev 3, May. 2007)
Code: ASME B31.3 Note:
1) MOP's valid for temperatures to 400 deg F (204ºC) 2) Pipe material assumed to be SA312-TP304L
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 30 of 53
3) MOP's is not valid for 150 deg F
Nominal Actual Nominal C.A. Dia (in) Dia (mm) Sch. W.T. (mm) (mm)
Thread Depth (mm)
Effective W.T. (mm)
Max Oper. Pressure (KPA) PSIG)
1/2
21.3
10S
2.11
0
1.45
0.40
3,669
532
1/2
21.3
40S
2.77
0
1.45
0.97
9,015
1,307
1/2
21.3
80S
3.73
0
1.45
1.81
16,792
2,435
3/4
26.7
10S
2.11
0
1.45
0.40
2,927
424
3/4
26.7
40S
2.87
0
1.45
1.06
7,838
1,137
3/4
26.7
80S
3.91
0
1.45
1.97
14,559
2,112
1
33.4
10S
2.77
0
1.77
0.65
3,860
560
1
33.4
40S
3.38
0
1.77
1.19
7,011
1,017
1
33.4
80S
4.55
0
1.77
2.21
13,055
1,893
1 1/2
48.3
10S
2.77
0
1.77
0.65
2,669
387
1 1/2
48.3
40S
3.68
0
1.77
1.45
5,920
859
1 1/2
48.3
80S
5.08
0
1.77
2.68
10,921
1,584
2 2
60.3 60.3
10S 40S
2.77 3.91
0 0
1.77 1.77
0.65 1.65
2,138 5,400
310 783
2
60.3
80S
5.54
0
1.77
3.08
10,064
1,460
2 1/2
73.0
10S
3.05
0
1.77
0.90
2,428
352
2 1/2
73.0
40S
5.16
0
1.77
2.75
7,415
1,075
2 1/2
73.0
80S
7.01
0
1.77
4.36
11,788
1,710
3
88.9
10S
3.05
0
0
2.67
5,920
859
3
88.9
40S
5.49
0
0
4.80
10,656
1,545
3
88.9
80S
7.62
0
0
6.67
14,790
2,145
4
114.3
10S
3.05
0
0
2.67
4,604
668
4
114.3
40S
6.02
0
0
5.27
9,088
1,318
4
114.3
80S
8.56
0
0
7.49
12,922
1,874
6
168.3
10S
3.4
0
0
2.98
3,486
506
6
168.3
40S
7.11
0
0
6.22
7,289
1,057
6
168.3
80S
10.97
0
0
9.60
11,247
1,631
8
219.1
10S
3.76
0
0
3.29
2,961
429
8
219.1
40S
8.18
0
0
7.16
6,442
934
8
219.1
80S
12.7
0
0
11.11
10,002
1,451
10
273.1
10S
4.19
0
0
3.67
2,647
384
10
273.1
40S
9.27
0
0
8.11
5,857
849
10
273.1
80S
12.7
0
0
11.11
8,024
1,164
12
323.8
10S
4.57
0
0
4.00
2,435
353
12
323.8
40S
9.53
0
0
8.34
5,078
737
12
323.8
80S
12.7
0
0
11.11
6,768
982
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 31 of 53
MECHANICAL
3.3. Piping Specification Specification Sheets Sheets / Piping Class
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION LINE CONTENT
150 IAX
Dry instrument air in temperature service between -29ºC and 121ºC.
DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1630 KPa 137ºC MAWP TEMP. 1430 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE 1.6mm (1/16") No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE NOTES (3" to 10") 1 0") 89 to27 t o273mm 3mm (12" (12 " to 24" 24") ) 32 323mm 3mm to to 61 610mm 0mm (½" to 2") 21mm to 60mm WALL SCHEDULE 80 40 STD C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE FITTINGS - B.W. EX. ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall wall thickness & ANSI thickness & ANSI B16.9 REDUCERS FITTINGS - B.W. ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall wall thickness & ANSI thickness & ANSI B16.9 REDUCERS ONLY FITTINGS ASTM A-105 3000# FS to ANSI B16.11 SCREWED COUPLINGS
ASTM A-105 6000# FS to ANSI B16.11
THREADOLETS
ASTM A-105 3000# FS to ANSI B16.11
ASTM A-105 3000# FS to ASTM A-182-F316L ANSI B16.11 FS
3000#
SWAGES
ASTM A-106 GR B Sch 80 FS
NIPPLES
ASTM A-106 GR B Sch 80 FS
FLANGES
ASTM A-105 150# RF to ANSI B16.5
ASTM A-105 150# RF to ANSI B16.5
ASTM A-105 150# RF to ANSI B16.5
GASKETS
3. 3.2m 2mm m Fle Flexi xita tall lliic 304 304SS SS
3. 3.2m 2mm mF Fle lexi xita tall lliic 30 304S 4SS S
3.2m 3.2mm mF Fle lexi xittal alli lic c 304 304S SS
BOLTS
ASTM A-193 B7 Bolts
ASTM A-193 B7 Bolts
ASTM A-193 B7 Bolts
ASTM A-194 2H Hex Nuts
ASTM A-194 2H Hex Nuts
ASTM A-194 2H Hex Nuts
Class 800 # CS SCRD. Spec. #GA-153X
150# CS FLGD. Spec. #GA-151X
150# CS FLGD. Spec. #GA-151X
NUTS VALVES - GATE
150# CS FLGD. Spec. #PL-151X
150# CS FLGD. #PL-152X
Spec.
3000# CS SCRD. Spec. #BA-153X
150# CS FLGD. Spec. #BA-151X
150# CS FLGD. #BA-152X
Spec.
VALVES - CHECK
Class 800 # CS SCRD. Spec. #CH-153X
150# CS FLGD. Spec. #CH-151X
150# CS FLGD. #CH-151X
Spec.
VALVES - GLOBE
Class 800 # CS SCRD. Spec. #GL-153X
150# CS FLGD. Spec. #GL-151X
VALVES - PLUG VALVES - BALL
NOTES:
2 4
Use Spec. #GA-151X
1. 21MM to 48MM FLANGES 150# SCRD. OR SOCKE ELD RF. 2. SOCKET 168MM T &W 219MM USE PL-152X PL-152X 3. 219M 219MM M USE BA-152X BA-152X.. Rev.: 3
1
Mayo 2007
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
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PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 32 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION 150 PW Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature LINE CONTENT service between -45ºC and -29ºC DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1965 KPa -45ºC MAWP TEMP. 1758 KPa -45ºC CORROSION ALLOWANCE STRESS RELIEVE 1.6mm (1/16") No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE (3" (3" tto o 10 10") 89 to to27 273m 3mm m (12" (12" to 24" 4")) 3 323 23mm mm to 610 10mm mm NOTES (½" to 2") 21mm to 60mm WALL SCHEDULE 80 40 ST D C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM AC.S. Pipe Smls ASTM PIPE A-333 GR 6 333 GR 6 A-333 GR 6 ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe FITTINGS - B.W. EX. thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe FITTINGS - B.W. thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS ONLY ASTM A-350 GR LF2 FITTINGS 3000# FS to ANSI B16.11 SCREWED COUPLINGS THREADOLETS SWAGES NIPPLES FLANGES GASKETS BOLTS NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
ASTM A-350 GR LF2 6000# FS to ANSI B16.11 ASTM A-350 GR LF2 3000# FS to ANSI B16.11 ASTM A-333 GR 6 Sch. 80 FS ASTM A-333 GR 6 Sch. 80 FS ASTM A-350 GR LF2 150# RF to ANSI B16.5
ASTM A-350 GR LF2 3000# 3000# FS to ANSI B16.11
ASTM A-350 GR LF2 150# RF to ANSI B16.5
ASTM A-350 GR LF2 150# RF to ANSI B16.5
3.2m m Flexitallic 304SS
3.2m m Flexitallic 304SS
3.2mm Flexitallic 304SS
ASTM A-320 GR L7 Bolts
ASTM A-320 GR L7 B Bolts olts
ASTM A-320 GR L7 Bol Bolts ts
ASTM A-194 GR 4 or 7 Hex Nuts Class 800 # CS SCRD. Spec. #GA-153W Class 800 # CS SCRD. Spec. #PL-153W 3000# CS SCRD. Spec. #BA-153W Class 800 # CS SCRD. Spec. #CH-153W or CHClass 800 # CS SCRD. Spec. #GL-153W
ASTM A-194 GR 4 or 7 Hex Nuts 150# CS FLGD. Spec. #GA-151W 150# CS FLGD. Spec. #PL-151W 150# CS FLGD. Spec. #BA-151W 150# CS FLGD. Spec. #CH-151W 150# CS FLGD. Spec. #GL-151W
ASTM A-194 GR 4 or 7 Hex Nuts 150# CS FLGD. Spec. #GA-151W 150# CS FLGD. Spec. #PL-152W 150# CS FLGD. Spec. #BA-152W 150# CS FLGD. Spec. #CH-151W
1. 21MM TO 48MM FLANGES 150# SCRD. OR SOCKET WELD RF. 2 168MM & 219M 219MM M USE PL PL-152 -152W. W. 3 219MM USE BA-1 BA-152W. 52W. 4 IMPACT TEST IS REQUIRED FOR NOMINAL THICKNESS HIGHER THAN 14.7MM
Use Spec. #GA-151W
Rev.: 3
Mayo 2007
1
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 33 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 PSW
LINE CONTENT
Sour hydrocarbon liquidand & vapour, service between -45ºC -29ºC process air, caustic, process drains, and vent systems in temperature DESIGN CODE RATING ANSI B-31.3 B-31.3 (la (latest) test) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1965 KPa -45ºC MAWP TEMP. 1758 KPa -45ºC CORROSION ALLOWANCE STRESS RELIEVE 3.2mm (1/8") Yes X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE NOTES (3" to 10") 10") 89mm 89mm to 273 273mm mm (12 (12"" to 24") 24") 323 323mm mm to 6 610 10mm mm (¾" to 2") 27mm to 60mm
WALL SCHEDULE PIPE FITTINGS - B.W. EX. REDUCERS FITTINGS - B.W. REDUCERS ONLY FITTINGS SCREWED COUPLINGS THREADOLETS SWAGES NIPPLES FLANGES GASKETS BOLTS NUTS VALVES - GATE VALVES - PLUG VALVES - BALL
160 C.S. Pipe Smls ASTM A-333 GR GR 6
40 C.S. Pipe Smls ASTM A 333 GR 6 ASTM A-420 A-420 WPL-6 to pipe pipe wall wall thickness & ANSI B16.9 ASTM A-420 A-420 WPL-6 to pipe pipe wall wall thickness & ANSI B16.9
STD C.S. Pipe Smls ASTM A-333 GR 6 ASTM A-420 A-420 WPL-6 to pipe pipe wall thickness & ANSI B16.9 ASTM A-420 A-420 WPL-6 to pipe pipe wall thickness & ANSI B16.9
ASTM A-350 A-350 GR LF2 LF2 3000# FS to ANSI B16.11 ASTM A-350 A-350 GR LF2 LF2
5,7
1
6000# FS to ANSI B16.11 ASTM A-350 A-350 GR LF2 LF2 ASTM A-350 A-350 GR LF2 LF2 3000# 3000# FS 3000# FS to ANSI B16.11 to ANSI B16.11 ASTM A-333 A-333 GR 6 Sch. 160 FS ASTM A-333 A-333 GR 6 Sch. 160 FS ASTM A-350 A-350 GR LF2 LF2 ASTM A-350 A-350 GR LF2 150# 150# RF to ANSI B16.5 RF to ANSI B16.5
1 1 1 1 ASTM A-350 A-350 GR LF2 LF2 150# RF to ANSI B16.5
3.2mm Flexitallic 316SS
3.2mm Flexitallic 316SS
3.2mm Flexitallic 316SS
ASTM A-320 A-320 GR L7M L7M Bolts
ASTM A-32 A-320 0 GR L7M L7M Bolts
ASTM A-320 A-320 GR L7M L7M Bolts
ASTM A-194 A-194 GR 4 or 7 Hex Nuts Class 800 # CS SCRD. LCC Class 800 # CS SCRD. LCC Spec. #PL-
ASTM A-194 A-194 GR 4 or 7 Hex Nuts 150# CS FLGD. LCC Spec. #GA-151SW 150# CS FLGD. LCC Spec. #PL-151SW
ASTM A-194 A-194 GR 4 or 7 Hex Nuts 150# FLGD. LCC Spec. #GA-151SW 150# CS FLGD. LCC Spec. #PL-152SW
3000# CS SCRD. LCC 150# CS FLGD. LCC Spec. #BA-153SW Spec. #BA-151SW Class 800 # CS SCRD. 150# CS FLGD. LCC VALVES - CHECK LCC Spec. #CH-151SW Class 800 # CS SCRD. 150# CS FLGD. LCC VALVES - GLOBE LCC Spec. #GL-151SW NOTES: 1. SCREWED CONNECTIONS CONNECTIONS TO BE USED ONLY ON SECONDARY LINES AFTER FLANGED BLOCK VALVES. 2. 168MM & 219MM USE PL-152SW. PL-152SW. 3. 219 219MM MM USE BA-15 BA-152SW. 2SW. 4. 89MM TO 219MM USE SPEC #GL-151SW 273MM AND UP USE SPEC #GA-151SW 21MM THREADED THREADED PIPING TO BE XXS XXS.. 5. ALL 21MM 6. LCC - LOW CARBON CONTE CONTENT NT FOR LOW TEMPERATURE SOUR APPLICATIONS
150# CS FLGD. LCC Spec. #BA-152SW 150# CS FLGD. LCC Spec. #CH-151SW Use Spec. #GA-151SW LCC Use Spec. #GL-151SW LCC
Rev.: 3
Mayo 2007
1
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 34 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 PX
LINE CONTENT
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1630 KPa 137ºC MAWP 1430 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE 1.6mm (1/16") No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE (3" to 1 10") 0") 89 t to o 2 273mm 73mm (12 (12" " t to o 24") 24 ") 3 323mm 23mm to 6 610mm 10mm NOTES (½" to 12") 21mm to 60mm WALL SCHEDULE 80 40 STD C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR B ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall FITTINGS - B.W. EX. wall thickness & ANSI thickness & ANSI B16.9 REDUCERS ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall FITTINGS - B.W. wall thickness & ANSI thickness & ANSI B16.9 REDUCERS ONLY ASTM A-105 3000# FS to FITTINGS ANSI B16.11 SCREWED ASTM A-105 6000# FS to COUPLINGS ANSI B16.11 ASTM A-105 3000# FS to ASTM A-105 3000# FS to THREADOLETS ANSI B16.11 ANSI B16.11 ASTM A-106 GR B SWAGES Sch 80 FS ASTM A-106 GR B NIPPLES Sch 80 FS ASTM A-105 ASTM A-105 ASTM A-105 FLANGES 1 150# RF to ANSI B16.5 150# RF to ANSI B16.5 150# RF to ANSI B16.5 GASKETS
3. 3.2m 2mm mF Fle lexi xita tall llic ic 304SS 04SS
3. 3.2 2mm Fl Flex exiita tall llic ic 304 304SS
3.2 .2mm mm Fle lex xit ital alli lic c 304 304SS SS
BOLTS
ASTM A-193 B7 Bolts
ASTM A-193 B7 Bolts
ASTM A-193 B7 Bolts
ASTM A-194 2H Hex Nuts
ASTM A-194 2H Hex Nuts
ASTM A-194 2H Hex Nuts
Class 800 # CS SCRD. Spec. #GA-153X Class 800 # CS SCRD. Spec. #PL-153X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-151X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-152X
3000# CS SCRD. Spec. #BA-153X Class 800 # CS SCRD. Spec. #CH-153X Class 800 # CS SCRD. Spec. #GL-153X
150# CS FLGD. Spec. #BA-151X 150# CS FLGD. Spec. #CH-151X 150# CS FLGD. Spec. #GL-151X
150# CS FLGD. Spec. #BA-152X 150# CS FLGD. Spec. #CH-151X
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:: NOTES
Use Spec. #GA-151X
1. 21MM to 48MM FLANGES FLANGES 150# SCRD. OR SOCKET WELD RF. 2 168MM & 219MM USE PL-152X PL-152X 3 219MM USE BA-152 BA-152X. X. Rev.: 3
Mayo 2007
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 35 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION LINE CONTENT
150 SIAX
Stainless steel piping containing sour hydrocarbon liquid & vapour, process air, caustic, process dra drains, ins, and vent systems in temperature service between -29ºC and 121ºC.
DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1236 KPa 137ºC MAWP TEMP. 1036 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE Nil No X-RAY TEST PRESSURE Partial (min.) 1.5 x Design Pressure SIZE RANGE (2" to 8") 8") 60 60 tto o 21 219mm 9mm (1 (10" 0" to 12") 12") 2 273 73mm mm tto o3 323m 23mm m NOTES (½" to 1½") 21mm to 48mm WALL SCHEDULE 80S 10S 40S S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM PIPE A-312-TP304L A-312-TP304L A-312-TP304L ASTM A-403-WP304L ASTM A-403-WP304L to FITTINGS - B.W. EX. to pipe wall thickness pipe wall thickness REDUCERS ASTM A-403-WP304L ASTM A-403-WP304L to FITTINGS - B.W. to pipe wall thickness pipe wall thickness REDUCERS ONLY ASTM A-182-F304L FITTINGS 3000# FS SCREWED ASTM A-182-F304L 3000# FS ASTM A-182-F304L 3000# FS ASTM A-312-TP304L Sch 80 FS ASTM A-312-TP304L Sch 80 FS ASTM A-182-F304L 150# RF
ASTM A-182-F304L 3000# FS ASTM A-182-F304L 3000# FS
ASTM A-182-F304L 150# RF
ASTM A-182-F304L 150# RF
GASKETS
3.2mm .2mm Fl Flex exit ital alli lic c3 304 04S SS
3. 3.2 2mm Flex Flexit ital alli lic c 304 304S SS
3.2m 3. 2mm mF Fle lexi xita tall llic ic 304 304SS
BOLTS
ASTM A-193 B8 Bolts
ASTM A-193 B8 Bolts
ASTM A-193 B8 Bolts
ASTM A-194 8 Hex Nuts
ASTM A-194 8 Hex Nuts
ASTM A-194 8 Hex Nuts
Class 800 # CS SCRD. Spec. #GA-153X Class 800 # CS SCRD. Spec. #PL-153X 3000# CS SCRD. Spec. #BA-153X Class 800 # CS SCRD. Spec. #CH-153X Class 800 # CS SCRD. Spec. #GL-153X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-151X 150# CS FLGD. Spec. #BA-151X 150# CS FLGD. Spec. #CH-151X 150# CS FLGD. Spec. #GL-151X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-152X 150# CS FLGD. Spec. #BA-152X 150# CS FLGD. Spec. #CH-151X
COUPLINGS THREADOLETS SWAGES NIPPLES FLANGES
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:: NOTES
1. 21MM to 48MM FLANG FLANGES ES 150# SCRD. OR SOCKET WELD RF. 2. 273MM AND LA LARGER RGER PI PIPE PE DIAM DIAMETER ETER SCH 10S SHALL BE USED UNDER RESPONSABILITY OF ANDES PETROLEUM 3. 168MM & 219MM U USE SE PL PL-152X -152X 4. 219MM USE BA-15 BA-152X. 2X. 5. S.S. VA VALVE LVES S TO BE CONSI CONSIDERED DERED IN CERTAIN APPLICATIONS.
Use Spec. #GA-151X
Rev.: 3
Mayo 2007
1,2
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 36 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 SPX
Stainless steel piping containing sour hydrocarbon liquid and & vapour, air, process drains, and vent systems in temperature service between -29ºC 121ºC.process Shall not becaustic, used for temperatures equal to 66ºC and 93ºC DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1236 KPa 137ºC MAWP TEMP. 1036 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE Nil No X-RAY TEST PRESSURE Partial (min.) 1.5 x Design Pressure SIZE RANGE NOTES (2 (2"" to 8") 8") 60 60 to 219m 219mm m (10" (10" to 2 24" 4")) 27 273m 3mm m to 6 610 10mm mm (½" to 1½") 21mm to 48mm WALL SCHEDULE 2 80S 10S 40S S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM PIPE A-312-TP304L A-312-TP30 4L A-312-TP304L A-312-TP30 4L A-312-TP304L A-312-TP304 L FITTINGS - B.W. EX. ASTM A-403-WP304L A-403-WP304L ASTM A-403-WP304L to to pipe wall thickness pipe wall thickness REDUCERS FITTINGS - B.W. ASTM A-403-WP304L A-403-WP304L ASTM A-403-WP304L to to pipe wall thickness pipe wall thickness REDUCERS ONLY FITTINGS ASTM A-182-F304L A-182-F304L ASTM A-182-F304L A-182-F304L ASTM A-182-F304L A-182-F304L 3000# 3000# FS 3000# FS FS SCREWED
LINE CONTENT
ASTM A-182-F304L A-182-F304L 3000# FS ASTM A-182-F304L A-182-F304L 3000# FS ASTM A-312-TP304L A-312-TP304L Sch 80 FS ASTM A-312-TP304L A-312-TP304L Sch 80 FS ASTM A-182-F304L A-182-F304L 150# RF
ASTM A-182-F304L A-182-F304L 3000# FS ASTM A-182-F304L A-182-F304L 3000# FS
ASTM A-182-F304L A-182-F304L 150# RF
ASTM A-182-F304L A-182-F304L 150# RF
GASKETS
3.2mm .2mm Fl Flex exit ita all llic ic 304S 304SS S
3. 3.2 2mm Fl Flex exit ital alli lic c 304S 304SS S
3.2m 3.2mm m Fl Flex exit ita all llic ic 304S 304SS S
BOLTS
ASTM A-193 B8 Bolts
ASTM A-193 B8 Bolts
ASTM A-193 B B8 8 Bolts
ASTM A-194 8 Hex Hex Nuts
ASTM A-194 8 Hex Nuts
ASTM A-194 8 Hex Nuts
Class 800 # CS SCRD. Spec. #GA-153X Class 800 # CS SCRD. Spec. #PL-153X 3000# CS SCRD. Spec. #BA-153X Class 800 # CS SCRD. Spec. #CH-153X Class 800 # CS SCRD. Spec. #GL-153X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-151X 150# CS FLGD. Spec. #BA-151X 150# CS FLGD. Spec. #CH-151X 150# CS FLGD. Spec. #GL-151X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-152X 150# CS FLGD. Spec. #BA-152X 150# CS FLGD. Spec. #CH-151X
COUPLINGS THREADOLETS SWAGES NIPPLES FLANGES
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
1. 21MM to 48MM FLANGES 150# SCRD. OR SOCKET WELD RF. 2. 273MM A AND ND LARG LARGER ER PIPE DIAMETER SCH 10S SHALL BE USED UNDER RESPONSABILITY OF ANDES PETROLEUM 3. 168MM & 219MM USE PL-1 PL-152X 52X 4. 219 219MM MM USE BA BA-15 -152X. 2X. 5. S.S. VALV VALVES ES TO BE CONSIDERE CONSIDERED D IN CERTAIN APPLICATIONS.
Use Spec. #GA-151X
Rev.: 3
Mayo 2007
1
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 37 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 CPX
LINE CONTENT
Internally coated piping containing sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1630 KPa 137ºC MAWP TEMP. 1430 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE Nil [Welded] No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE (3" to to 10") 10") 89 89mm mm to 2 219mm 19mm (12" to 2 24") 4") 323mm tto o 61 610mm 0mm NOTES (½" to 2") 21mm to 60mm WALL SCHEDULE 80 40 (internally coated) STD (internally coated) C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR B ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall FITTINGS - B.W. EX. wall thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall FITTINGS - B.W. thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS ONLY ASTM A-105 3000# FS FS to FITTINGS ANSI B16.11 SCREWED ASTM A-105 6000# FS FS to COUPLINGS ASTM ANSI A-105B16.11 3000# FS FS to ASTM A-105 3000# 3000# FS to THREADOLETS ANSI B16.11 ANSI B16.11 ASTM A-106 GR B SWAGES Sch 80 FS ASTM A-106 GR B NIPPLES Sch 80 FS ASTM A-105 ASTM A-105 ASTM A-105 FLANGES 1 150# RF to ANSI B16.5 150# RF to ANSI B16.5 150# RF to ANSI B16.5 GASKETS
3.2 .2mm mm Fle lex xital italli lic c 304 04S SS
3. 3.2m 2mm m Fl Flex exit ital alli lic c 304 304SS
3. 3.2 2mm Fl Fle exi xita tall llic ic 304SS 04SS
BOLTS
ASTM A-193 B7 Bolts Bolts
ASTM A-193 B7 Bolts Bolts
ASTM A-193 B7 Bo Bolts lts
ASTM A-194 2H Hex Nuts
ASTM A-194 2H Hex N Nuts uts
ASTM A-194 2H Hex Nuts
Class 800 # CS SCRD. Spec. #GA-153X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-151X
150# CS FLGD. Spec. #GA-151X 150# CS FLGD. Spec. #PL-152X
150# CS FLGD. Spec. #BA-151X 150# CS FLGD. Spec. #CH-151X 150# CS FLGD. Spec. #GL-151X
150# CS FLGD. #BA-152X 150# CS FLGD. #CH-151X
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
3000# CS SCRD. Spec. #BA-153X Class 800 # CS SCRD. Spec. #CH-153X Class 800 # CS SCRD. Spec. #GL-153X
Spec. Spec.
Use Spec. #GA-151X
1. 21MM to 48MM FLANGES 150# SCRD. OR SOCKET WELD RF. 2 168MM 168MM & 219MM 219MM USE PL-1 PL-152X 52X 3 219MM 219MM USE USE BA BA-152X -152X.. Rev.: 3
Mayo 2007
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 38 of 53
MECHANICAL
PIPING MATERIAL MATERIAL SPECIFICATION SPEC. DESIGNATION
150 PSX
LINE CONTENT
Sour hydrocarbon liquidand & vapour, service between -29ºC 121ºC process air, caustic, process drains, and vent systems in temperature DESIGN CODE RATING ANSI B-31.3 (latest) (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1630 KPa 137ºC MAWP 1430 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE 3.2mm (1/8") Yes X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE (3" to 10") 10") 89 89mm mm to to 2 273m 73mm m (12 (12"" to to 2 24") 4") 323 323mm mm to to 6 610mm 10mm NOTES (¾" to 2") 27mm to 60mm WALL SCHEDULE STD 160 40 6 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM APIPE A-106 GR B A-106 GR B 106 GR B ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall FITTINGS - B.W. EX. thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall FITTINGS - B.W. thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ONLY ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI ASTM A-105 3000# FS to FITTINGS 1 ANSI B16.11 B16.11 ANSI B16.11 SCREWED ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI ASTM A-105 6000# FS to COUPLINGS 1 ANSI B16.11 B16.11 ANSI B16.11 ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI ASTM A-182-F316L 3000# THREADOLETS 1 ANSI B16.11 B16.11 FS ASTM A-106 GR B SWAGES 1 Sch 160 FS ASTM A-106 GR B NIPPLES 1 Sch 160 FS ASTM A-105 ASTM A-105 ASTM A-105 FLANGES 1,2 150# RF to ANSI B16.5 150# RF to ANSI B16.5 150# RF to ANSI B16.5 GASKETS
3.2mm Fl Flexitallic 31 316SS
3.2mm F Fllexitallic 31 316SS
3.2mm F Fllexitallic 31 316SS
BOLTS
ASTM A-193 B7M Bolts
ASTM A-193 B7M Bolts
ASTM A-193 B7M Bolts
ASTM A-194 2HM Hex Nuts
ASTM A-194 2HM 2HM Hex Nuts
150# CS FLGD. Spec. #GA-151SX 150# CS FLGD. Spec. #PL-151SX 150# CS FLGD.
150# CS FLGD. Spec. #GA-151SX 150# CS FLGD. Spec. #PL-152SX 150# CS FLGD.
Spec. #BA-151SX 150# CS FLGD. Spec. #CH-151SX 150# CS FLGD. Spec. #GL-151SX
Spec. #BA-152SX 150# CS FLGD. Spec. #CH-151SX Use Spec. #GA-151SX Use Spec. #GL-151SX
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE NOTES:
ASTM A-194 2HM Hex Nuts Class 800 # CS SCRD. Spec. #GA-153SX Class 800 # CS SCRD. Spec. #PL-153SX 3000# CS SCRD. Spec. #BA-153SX Class 800 # CS SCRD. Spec. #CH-153SX Class 800 # CS SCRD. Spec. #GL-153SX
1. SCREWED CONNECTIONS TO BE USED ONLY ON SECONDARY LINES AFTER FLANGED BLOCK VALVES. 3. 168M 168MM M & 219MM U USE SE PL-152SX. PL-152SX. 4. 219M 219MM M USE BA-15 BA-152SX. 2SX. 5. 89MM TO 219MM USE SPEC #GA-151SW 273MM AND UP USE SPEC #GL-151SW 6. ALL 21MM THREADED P PIPING IPING TO B BE E XXS. 7. Rev.: 3
Mayo 2007
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 39 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 SPSX
Stainless steel piping containing sour hydrocarbon liquid and & vapour, air, process drains, and vent systems in temperature service between -29ºC 121ºC.process Shall not becaustic, used for temperatures equal to 66ºC and 93ºC DESIGN CODE RATING ANSI B-31.3 B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1236 KPa 137ºC MAWP TEMP. 1036 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE Nil No X-RAY TEST PRESSURE Partial (min.) 1.5 x Design Pressure SIZE RANGE (2 (2"" to 8") 8") 60 60 to 219m 219mm m (10" (10" tto o 24" 24")) 27 273m 3mm m to 610m 610mm m NOTES (½" to 1½") 21mm to 48mm WALL SCHEDULE 80S 10S 40S 2 S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM PIPE A-312-TP316L A-312-TP31 6L A-312-TP316L A-312-TP316 L A-312-TP316L A-312-TP31 6L ASTM A-403-WP316L A-403-WP316L ASTM A-403-WP316L A-403-WP316L to FITTINGS - B.W. EX. to pipe wall thickness pipe wall thickness REDUCERS FITTINGS - B.W. ASTM A-403-WP316L A-403-WP316L ASTM A-403-WP316L A-403-WP316L to to pipe wall thickness pipe wall thickness REDUCERS ONLY ASTM A-182-F316L A-182-F316L FITTINGS 3000# FS SCREWED
LINE CONTENT
ASTM A-182-F316L A-182-F316L 3000# FS ASTM A-182-F316L A-182-F316L 3000# FS ASTM A-312-TP316L A-312-TP316L Sch 80 FS ASTM A-312-TP316L A-312-TP316L Sch 80 FS ASTM A-182-F316L A-182-F316L 150# RF
ASTM A-182-F316L A-182-F316L 3000# FS ASTM A-182-F316L A-182-F316L 3000# FS
ASTM A-182-F316L A-182-F316L 150# RF
ASTM A-182-F316L A-182-F316L 150# RF
GASKETS
3.2mm .2mm Fl Flex exit ital alli lic c 316SS 16SS
3. 3.2m 2mm m Fl Flex exit ital alli lic c 31 316S 6SS S
3.2m 3.2mm m Fl Flex exit ital alli lic c 316 316SS
BOLTS
ASTM A-193 B8M B8M Bolts
ASTM A-193 B8 B8M M Bolts
ASTM A-193 B B8M 8M Bolts
COUPLINGS THREADOLETS SWAGES NIPPLES FLANGES
ASTM A-194 8M Hex Nut Nuts s ASTM A-194 8M Hex Nuts
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
Class 800 # CS SCRD. Spec. #GA-153SX Class 800 # CS SCRD. Spec. #PL-153SX 3000# CS SCRD. Spec. #BA-153SX Class 800 # CS SCRD. Spec. #CH-153SX Class 800 # CS SCRD. Spec. #GL-153SX
150# CS FLGD. Spec. #GA-151SX 150# CS FLGD. Spec. #PL-151SX 150# CS FLGD. Spec. #BA-151SX 150# CS FLGD. Spec. #CH-151SX 150# CS FLGD. Spec. #GL-151SX
1. 21MM to 48MM FLANGES 150# SCRD. OR SOCKET WELD RF. 2. 273MM A AND ND LAR LARGER GER PIPE DIAMETER SCH 10S SHALL BE USED UNDER RESPONSABILITY OF ANDES PETROLEUM 3. 168MM & 219MM USE PL-1 PL-152SX 52SX 4. 219M 219MM M USE BA-1 BA-152SX 52SX.. 5. S.S. VALV VALVES ES TO BE CONSIDERED IN CERTAIN APPLICATIONS.
1,2
ASTM A-19 A-194 4 8M Hex Nu Nuts ts 150# CS FLGD. Spec. #GA-151SX 150# CS FLGD. Spec. #PL-152SX 150# CS FLGD. Spec. #BA-152SX 150# CS FLGD. Spec. #CH-151SX Use Spec. #GA-151SX
Rev.: 3
Mayo 2007
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PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 40 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 CPSX
LINE CONTENT
Internally coated piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 1630 KPa 137ºC MAWP 1430 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE Yes Nil [Welded] X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE (3 (3"" to 10" 10")) 89 tto o 27 273mm 3mm (1 (12" 2" tto o 24 24") ") 3 323m 23mm m to 610 610mm mm NOTES (¾" to 2") 27mm to 60mm WALL SCHEDULE 160 40 (internally coated) STD (internally coated) 4 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR B ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall FITTINGS - B.W. EX. wall thickness & ANSI thickness & ANSI B16.9 REDUCERS ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall FITTINGS - B.W. wall thickness & ANSI thickness & ANSI B16.9 REDUCERS ONLY FITTINGS ASTM A-105 3000# FS to 1 ANSI B16.11 SCREWED ASTM A-105 6000# FS to COUPLINGS THREADOLETS SWAGES NIPPLES FLANGES
ANSI B16.11 ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI B16.11 ANSI B16.11 ASTM A-106 GR B Sch 160 FS ASTM A-106 GR B Sch 160 FS ASTM A-105 ASTM A-105 150# RF to ANSI B16.5 150# RF to ANSI B16.5
1 1 1 1 ASTM A-105 150# RF to ANSI B16.5
GASKETS
3.2mm .2mm Fl Flex exit ita all lliic 3 316 16S SS
3. 3.2m 2mm mF Fllex exiitall tallic ic 316S 316SS S
3.2mm .2mm Flex Flexit ital alli lic c3 316 16SS SS
BOLTS
ASTM A-193 B7M Bolts
ASTM A-193 B7M Bolts
ASTM A-193 B7M Bolts
ASTM A-194 2HM Hex Nuts Class 800 # CS SCRD. Spec. #GA-153SX
ASTM A-194 2HM Hex Nuts 150# CS FLGD. Spec. #GA-151SX 150# CS FLGD. Spec. #PL-151SX 150# CS FLGD. Spec. #BA-151SX 150# CS FLGD. Spec. #CH-151SX 150# CS FLGD. Spec. #GL-151SX
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:: NOTES
3000# CS SCRD. Spec. #BA-153SX Class 800 # CS SCRD. Spec. #CH-153SX Class 800 # CS SCRD. Spec. #GL-153SX
1
ASTM A-194 2HM Hex Nuts 150# CS FLGD. Spec. #GA-151SX 150# CS FLGD. Spec. #PL-152SX 150# CS FLGD. Spec. #BA-152SX 150# CS FLGD. Spec. #CH-151SX Use Spec. #GA-151SX
1. SCRE SCREWED WED CONNEC CONNECTIONS TIONS TO BE USED ONLY ON SECONDARY LINES AFTER FLANGED BLOCK VALVE 2. 168MM & 21 219MM 9MM USE PL-152 PL-152SX. SX. 3. 219MM U USE SE B BA-152S A-152SX. X. 4. ALL 21MM THR THREADE EADED D PIPING TO BE X XXS. XS. Rev.: 3
Mayo 2007
1 1,2 1,3 1 1
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 41 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 FPSX
LINE CONTENT
Fibreglass piping containing sour water & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) See Table I See Table I
CORROSION ALLOWANCE Nil X-RAY 0% SIZE RANGE (4" to 8") 60 to 219mm WALL SCHEDULE Series SP-800 Fibreglass Fibreglass SP-800 Epoxy Joint Surface PIPE Pipe ASTM A-234 WPB to pipe wal walll thickness FITTINGS & ANSI B16.9 EX. REDUCERS FITTINGS N/A SCREWED COUPLINGS
STRESS RELIEVE Yes TEST PRESSURE 1.5 x Design Pressure (10" & over) 273mm & over NOTES Series SP-800 Fibreglass Fibreglass SP-800 Epoxy Joint Surface Pipe ASTM A-234 WPB to pipe pipe wal walll thickness & ANSI B16.9 N/A
N/A
N/A
N/A
N/A
THREADOLETS SWAGES
N/A
N/A
NIPPLES
N/A
N/A
FLANGES
Fi Fib bregl reglas ass s1 150 50# #R RF F tto oA AN NSI B1 B16.5
Fi Fibr bre egl gla ass 150# RF to ANS NSII B1 B16.5
GASKETS
3.2mm Flexitallic 316SS
3.2mm Flexitallic 316SS
BOLTS
ASTM A-193 B7M B7M Bolts Length = 8"
ASTM A-193 B7M Bolts Length = 8"
ASTM A-194 2HM 2HM Hex Nu Nuts ts
ASTM A-194 2HM Hex Nu Nuts ts
NUTS VALVES - GATE
150# CS FLGD. Spec. #GA-151SX
VALVES - PLUG
150# CS FLGD. Spec. #PL-151SX
VALVES - BALL
150# CS FLGD. Spec. #BA-151SX
VALVES - CHECK
150# CS FLGD. Spec. #CH-151SX
VALVES - GLOBE
150# CS FLGD. Spec. #GL-151SX
150# CS FLGD. #GA-151SX 150# CS FLGD. 152SX 150# CS FLGD. #BA-152SX 150# CS FLGD. #CH-151SX
Spec. Spec. #PLSpec. Spec.
Use Spec. #GA-151SX
NOTES:
Rev.: 3
Mayo 2007
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 42 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 PY
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between 121ºC and 343ºC DESIGN CODE RATING ANSI B-31.3 (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 803 KPa 359ºC MAWP TEMP. 603 KPa 359ºC CORROSION ALLOWANCE STRESS RELIEVE 1.6mm (1/16") No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE (3" to 1 10") 0") 60 tto o 273m 273mm m (1 (12" 2" tto o2 24") 4") 323 323mm mm to 610 610mm mm NOTES (½" to 2") 21mm to 60mm WALL SCHEDULE 80 40 STD C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR B ASTM A-234 WPB to pipe pipe ASTM A-234 WPB to pipe pipe wall FITTINGS - B.W. EX. wall thickness & ANSI thickness & ANSI B16.9 REDUCERS pipe wall ASTM A-234 WPB to pipe pipe ASTM A-234 WPB to pipe FITTINGS - B.W. thickness & ANSI B16.9 wall thickness & ANSI REDUCERS ONLY ASTM A-105 3000# FS to FITTINGS ANSI B16.11 B16.11 SCREWED ASTM A-105 6000# FS to
LINE CONTENT
COUPLINGS THREADOLETS SWAGES NIPPLES FLANGES
ANSI B16.11 B16.11 ASTM A-105 3000# FS to ASTM A-105 3000# 3000# FS to ANSI B16.11 B16.11 ANSI B16.11 ASTM A-106 GR GR B Sch 80 FS ASTM A-106 GR GR B Sch 80 FS ASTM A-105 ASTM A-105 300# RF to ANSI B16.5 300# RF to ANSI B16.5
ASTM A-105 300# RF to ANSI B16.5
GASKETS
3.2mm .2mm Fl Flex exit ital alli lic c 304SS 04SS
3. 3.2m 2mm m Fl Flex exit ital alli lic c 304S 304SS S
3.2mm .2mm Fl Flex exit ital alli lic c 304 04SS SS
BOLTS
ASTM A-193 B7 B7 Bolts
ASTM A-193 B7 Bolts
ASTM A-193 B B7 7 Bolts
ASTM A-194 2H Hex Nut Nuts s
ASTM A-194 2H Hex Nuts
ASTM A-194 2 2H H Hex Nuts
Class 800 # CS SCRD. Spec. #GA-153Y Class 800 # CS SCRD. Spec. #PL-153Y 3000# CS SCRD. Spec. #BA-153Y Class 800 # CS SCRD. Spec. #CH-153Y or CHClass 800 # CS SCRD. Spec. #GL-153Y
300# CS FLGD. Spec. #GA-301Y 300# CS FLGD. Spec. #PL-301Y 300# CS FLGD. Spec. #BA-301Y 300# CS FLGD. Spec. #CH-301Y 300# CS FLGD. Spec. #GL-301Y
300# CS FLGD. Spec. #GA-301Y 300# CS FLGD. Spec. #PL-302Y 300# CS FLGD. Spec. #BA-302Y 300# CS FLGD. Spec. #CH-301Y
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
Use Spec. #GA-301Y
1. 21MM TO 48MM FLANGES 300# SCRD. OR SOCKET WELD RF. 2. 168MM & 219MM USE PL-3 PL-302Y. 02Y. 3. 219M 219MM M USE BABA-302Y 302Y.. Rev.: 3
Noviembre 2002
1
2 3
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 43 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
150 PSY
LINE CONTENT
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between 121ºC and 343ºC DESIGN CODE RATING ANSI B-31.3 (latest) (latest) 150 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 803 KPa 359ºC MAWP TEMP. 603 KPa 359ºC CORROSION ALLOWANCE STRESS RELIEVE 3.2mm (1/8") Yes X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE (3 (3"" to to 10" 10")) 8 89mm 9mm to 273mm 273mm (3" (3" & over over)) 89mm 89mm & over over NOTES (¾" to 2") 27mm to 48mm WALL SCHEDULE 160 40 STD 6 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR B ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe FITTINGS - B.W. wall thickness & ANSI B16.9 wall thickness & ANSI B16.9 EX. REDUCERS ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe FITTINGS - B.W. wall thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS ONLY ASTM A-105 3000# FS FS to ANSI FITTINGS 1 B16.11 SCREWED ASTM A-105 6000# FS FS to ANSI COUPLINGS B16.11 1 ASTM A-105 3000# FS FS to ANSI ASTM A-105 3000# FS to ASTM A-182-F316L A-182-F316L 3000# THREADOLETS 1 B16.11 ANSI B16.11 FS ASTM A-106 GR B SWAGES 1 Sch 160 FS ASTM A-106 GR B NIPPLES 1 Sch 160 FS ASTM A-105 ASTM A-105 ASTM A-105 FLANGES 1,2 300# RF to ANSI B16.5 300# RF to ANSI B16.5 300# RF to ANSI B16.5 GASKETS
3.2mm Flexitallic 3 31 16SS
3.2mm Flexitallic 31 316SS
3.2mm Fle lex xitallic 31 316SS
BOLTS
ASTM A-193 B7M Bolts Bolts
ASTM A-193 B7M B Bolts olts
ASTM A-193 B7M Bol Bolts ts
NUTS VALVES - GATE VALVES - PLUG
ASTM A-194 2HM Hex Nuts Class 800 # CS SCRD. Spec. #GA-153SY Class 800 # CS SCRD. Spec. #PL-153SY
3000# CS SCRD. Spec. #BA-153SY Class 800 # CS SCRD. Spec. VALVES - CHECK #CH-153SY or CH-155SY Class 800 # CS SCRD. VALVES - GLOBE Spec. #GL-153SY VALVES - BALL
NOTES:
ASTM A-194 2HM Hex Nuts ASTM A-194 2HM Hex Nuts 300# CS FLGD. Spec. #GA-301SY 300# CS FLGD. Spec. #PL-301SY
300# CS FLGD. Spec. #GA-301SY 300# CS FLGD. Spec. #PL-302SY
300# CS FLGD. Spec. #BA-301SY 300# CS FLGD. Spec. #CH-301SY 300# CS FLGD. Spec. #GL-301SY
300# CS FLGD. Spec. #BA-302SY 300# CS FLGD. Spec. #CH-301SY Use Spec. #GA-301SY Use Spec. #GL-301SY
1. SCREWED CONNECTIONS TO BE USED ONLY ON SECONDARY LINES AFTER FLANGED BLOCK VALVES. 2. SLIPON FLANGED ARE N NOT OT PERMITE PERMITED D 3. 168 & 219 219MM MM USE PL PL-302 -302SY. SY. 4. 219M 219MM M USE BA BA-302S -302SY. Y. 5. 89MM TO 219MM USE SPEC #GA-301SY 273MM AND UP USE SPEC #GL-301SY 6. ALL 21MM THREADED PIPING TO BE XXS. Rev.: 3
Mayo 2007
1 1,3 1,4 1 1,5
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 44 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
300 PW
LINE CONTENT
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -45ºC and -29ºC DESIGN CODE RATING ANSI B-31.3 (latest) 300 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 5102 KPa -45ºC MAWP TEMP. 4638 KPa -45ºC CORROSION ALLOWANCE ALLOWANCE STRESS RELIEVE 1.6mm (1/16") No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE (2" (2 " to t o 8 8") ") 60 to 21 219 9 mm (1 (10" 0" t o 2 24" 4") ) 2 273 73mm mm to 6 610 10mm mm NOTES (½" to 1") 21mm to 33mm WALL SCHEDULE 160 40 40 5,6 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-333 GR 6 A-333 GR 6 A-333 GR 6 ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe FITTINGS - B.W. EX. wall thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe FITTINGS - B.W. wall thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS ONLY ASTM A-350 GR LF2 ASTM A-350 GR LF2 3000# FS FITTINGS 3000# FS to ANSI B16.11 to ANSI B16.11 SCREWED ASTM A-350 GR LF2 ASTM A-350 GR LF2 6000# FS COUPLINGS 6000# FS to ANSI B16.11 to ANSI B16.11 ASTM A-350 GR LF2 ASTM A-350 GR LF2 3000# FS THREADOLETS 3000# FS to ANSI B16.11 to ANSI B16.11 ASTM A-333 GR 6 SWAGES Sch 160 FS ASTM A-333 GR 6 NIPPLES Sch 160 FS ASTM A-350 GR LF2 ASTM A-350 GR LF2 ASTM A-350 GR LF2 FLANGES 1,2 300# RF to ANSI B16.5 300# RF to ANSI B16.5 300# RF to ANSI B16.5 GASKETS BOLTS NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
3.2m 3.2mm m Flex Flexit ital alli lic c 304S 304SS S
3.2m 3.2mm m Fl Flex exit ital alli lic c 30 304S 4SS S
3.2mm Flexitallic 304SS
ASTM A-320 L7 Bolts
ASTM A-320 L7 Bolts
ASTM A-320 L7 Bolts
ASTM A-194 GR 4 or 7 Hex Nuts Class 800 # CS SCRD. Spec. #GA-303W Class 800 # CS SCRD. Spec. #PL-303W 3000# CS SCRD.
ASTM A-194 GR 4 or 7 Hex Nuts 300# CS FLGD. Spec. #GA-301W 300# CS FLGD. Spec. #PL-301W 300# CS FLGD. Spec.
ASTM A-194 GR 4 or 7 Hex Nuts 300# CS FLGD. Spec. #GA-301W 300# CS FLGD. Spec. #PL-302W 300# CS FLGD.
Spec. #BA-303W
#BA-301W
Spec. #BA-302W 300# CS FLGD. Spec. #CH-302W
3000# CS SCRD. Spec. #GL-303W
300# CS FLGD. #GL-301W
Class 800 # CS SCRD. Spec. 300# CS FLGD. #CH-303W or CH-305W #CH-301W
Spec. Spec.
1. 21MM TO 48MM FLANG FLANGES ES 300# SCRD. OR SOCKET WELD RF. 2. SLIP ON F FLANGE LANGES S ARE NOT ALLOWED 3. 168MM A AND ND LARG LARGER ER USE PLPL-302W. 302W. 4. 219MM A AND ND LARG LARGER ER USE BA BA-302W. -302W. 5. ALL 48MM TH THREAD READED ED PIPING PIPING TO BE SCH 80 (XS). 6. IMPACT TEST IS REQUIRE REQUIRED D FOR NOMINAL THI THICKNESS CKNESS HIGHER THAN 14.7MM
Use Spec. #GA-301W
Rev.: 3
Mayo 2007
3 4
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 45 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
300 PSW
LINE CONTENT
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -45ºC and -29ºC DESIGN CODE RATING ANSI B-31.3 (latest) 300 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 5102 KPa -45ºC MAWP TEMP. 4638 KPa -45ºC CORROSION ALLOWANCE STRESS RELIEVE 3.2mm (1/8") Yes X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE (2" (2" to 8") 8") 6 60 0 to 21 219m 9mm m (1 (10" 0" to 24 24") ") 27 273m 3mm m to to 6 610 10mm mm NOTES (½" to 1") 21mm to 33mm WALL SCHEDULE 5 XXS 40 40 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-333 GR 6 A-333 GR 6 A-333 GR 6 FITTINGS - B.W. EX. ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe wall thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS FITTINGS - B.W. ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe wall thickness & ANSI B16.9 wall thickness & ANSI B16.9 REDUCERS ONLY FITTINGS ASTM A-350 GR LF2 ASTM A-350 GR LF2 3000# FS 1 3000# FS to ANSI B16.11 to ANSI B16.11 SCREWED ASTM A-350 GR LF2 ASTM A-350 GR LF2 6000# FS COUPLINGS 1 6000# FS to ANSI B16.11 to ANSI B16.11 ASTM A-350 GR LF2 ASTM A-350 GR LF2 3000# FS THREADOLETS 1 3000# FS to ANSI B16.11 to ANSI B16.11 ASTM A-333 GR 6 SWAGES 1 Sch 160 FS ASTM A-333 GR 6 NIPPLES 1 Sch 160 FS ASTM A-350 GR LF2 ASTM A-350 GR LF2 ASTM A-350 GR LF2 FLANGES 1,2 300# RF to ANSI B16.5 300# RF to ANSI B16.5 300# RF to ANSI B16.5 GASKETS
3.2mm Fl Flexitallic 3 31 16SS
3.2mm F Fllexitallic 3 31 16SS
3.2mm Fl Flexitallic 31 316SS
BOLTS
ASTM A-320 L7M Bolts
ASTM A-320 L7M Bolts
ASTM A-320 L7M Bolts
ASTM A-194 GR 4 or 7 Hex Nuts Class 800 # CS SCRD. LCC Spec. #GAClass 800 # CS SCRD. LCC Spec. #PL3000# CS SCRD. LCC Spec. #BA-303SW .
ASTM A-194 GR 4 or 7 Hex Nuts 300# CS FLGD. LCC Spec. #GA-301SW 300# CS FLGD. LCC Spec. #PL-301SW 300# CS FLGD. LCC Spec. #BA-301SW
ASTM A-194 GR 4 or 7 Hex Nuts 300# CS FLGD. LCC Spec. #GA-301SW 300# CS FLGD. LCC Spec. #PL-302SW 300# CS FLGD. LCC Spec. #BA-302SW
LCC Spec. #CH-303SW Class 800 # CS SCRD. LCC Spec. #GL-
300# CS FLGD. LCC Spec. #CH-301SW
300# CS FLGD. LCC Spec. #CH-302SW
300# CS FLGD. LCC Spec. #GL-301SW
Use Spec. #GA-301SW LCC
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
1. SCREWED CONNECTIONS TO BE USED ONLY ON SECONDARY LINES AFTER FLANGED BLOCK VALVES. 2. SLIP ON FLANGES FLANGES ARE N NOT OT A ALLOWED LLOWED 3. 168M 168MM M AND LARGER USE BD BDR R APPROVAL APPROVAL.. 4. 219M 219MM M AND LAR LARGER GER USE BA-302S BA-302SW. W. 5. ALL 48MM TH THREADE READED D PIPING TO BE SCH 16 160. 0. 6. LCC - LOW CARBON CONTENT FOR LOW TEMPERATURE SOUR APPLICATIONS 7. IMPACT TEST IS REQUIRED FOR NOMIN NOMINAL AL THICKNESS HIGHER THAN 14.7MM
Rev.: 3
Mayo 2007
1,6 1,3,6 1,4,6
1,6 1,6
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 46 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
300 PX
LINE CONTENT
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 B-31.3 (late (latest) st) 300 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 4546 KPa 137ºC MAWP TEMP. 4346 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE 1.6mm (1/16") No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE (2" (2" to to 8") 8") 60 to 21 219m 9mm m (10" (10" to 24 24") ") 27 273m 3mm m tto o6 610 10mm mm NOTES (½" to 1½") 21mm to 48mm WALL SCHEDULE 5 160 40 40 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR GR B FITTINGS - B.W. EX. ASTM A-234 A-234 WPB to pipe pipe wall ASTM A-234 A-234 WPB to pipe pipe wall thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS FITTINGS - B.W. A-234 WPB to pipe pipe wall ASTM A-234 A-234 WPB to pipe pipe wall ASTM A-234 thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ONLY FITTINGS ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# 3000# FS to ANSI ANSI B16.11 B16.11 B16.11 SCREWED ASTM A-105 A-105 6000# 6000# FS to ASTM A-105 A-105 6000# 6000# FS to ANSI COUPLINGS ANSI B16.11 B16.11 B16.11 ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# 3000# FS to ANSI THREADOLETS ANSI B16.11 B16.11 B16.11 ASTM A-106 A-106 GR B SWAGES Sch 160 FS ASTM A-106 A-106 GR B NIPPLES Sch 160 FS A-105 300# RF to ANSI ANSI ASTM A-105 300# RF RF to ASTM A-105 A-105 300# RF to ANSI ANSI ASTM A-105 FLANGES 1,2 B16.5 ANSI B16.5 B16.5 B16.5 GASKETS
3. 3.2m 2mm m Fle Flexi xita tall llic ic 304 04SS SS
3. 3.2m 2mm m Fle Flexi xita tall llic ic 304 04S SS
3.2mm Flexitallic 304SS
BOLTS
ASTM A-193 A-193 B7 Bolts Bolts
ASTM A-19 A-193 3 B7 Bolts Bolts
ASTM A-193 A-193 B7 Bolts Bolts
ASTM A-194 A-194 2H H Hex ex Nuts
ASTM A-19 A-194 4 2H Hex Hex Nuts
ASTM A-194 A-194 2H Hex Nuts Nuts
Class 800 # CS SCRD. Spec. #GA-303X Class 800 # CS SCRD. Spec. #PL-303X 3000# CS SCRD. Spec. #BA-303X Class 800 # CS SCRD. Spec. #CH-303X or 305X Class 800 # CS SCRD. Spec. #GL-303X
300# CS FLGD. Spec. #GA-301X 300# CS FLGD. Spec. #PL-301X 300# CS FLGD. Spec. #BA-301X 300# CS FLGD. Spec. #CH-301X or 302X 300# CS FLGD. Spec. #GL-301X
300# CS FLGD. Spec. #GA-301X 300# CS FLGD. Spec. #PL-302X 300# CS FLGD. Spec. #BA-302X 300# CS FLGD. Spec. #CH-302X
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
3 4
Use Spec. #GA-301X
1. 21MM TO 48MM FLANGES 300# SCRD. OR SOCKET SOCKE T W ELD RF. 2. SLIP ON FLANGES ARE NOT ALLOWED ALLOWED 3. 168MM AND 219MM 219MM USE PL-302X. PL-302X. 4. 219 219MM MM USE BA-302 BA-302X. X. 5. ALL 48 48MM MM THREADED P PIPING IPING TO BE SCH SCH 80 (XS). Rev.: 3
Mayo 2007
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 47 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
300 CPX
LINE CONTENT
Internally coated piping containing sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 B-31.3 (late (latest) st) 300 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 4546 KPa 137ºC MAWP TEMP. 4346 KPa 137ºC Nil [Welded] CORROSION ALLOWANCE 1.6mm (1/16") [Screwed] STRESS RELIEVE No X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE (2" (2" to to 8") 8") 60 to 21 219m 9mm m (10" (10" to 24 24") ") 27 273m 3mm m tto o6 610 10mm mm NOTES (½" to 1") 21mm to 33mm WALL SCHEDULE 5 160 40 (internally coated) 40 (internally coated) C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR GR B A-234 WPB to pipe pipe wall FITTINGS - B.W. EX. ASTM A-234 A-234 WPB to pipe pipe wall ASTM A-234 thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS FITTINGS - B.W. ASTM A-234 A-234 WPB to pipe pipe wall ASTM A-234 A-234 WPB to pipe pipe wall thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ONLY A-105 3000# 3000# FS to ANSI ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 FITTINGS B16.11 ANSI B16.11 B16.11 SCREWED ASTM A-105 A-105 6000# 6000# FS to ASTM A-105 A-105 6000# 6000# FS to ANSI COUPLINGS ANSI B16.11 B16.11 B16.11 ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# 3000# FS to ANSI THREADOLETS ANSI B16.11 B16.11 B16.11 ASTM A-106 A-106 GR B SWAGES Sch 160 FS ASTM A-106 A-106 GR B NIPPLES Sch 160 FS A-105 300# RF to ANSI ANSI ASTM A-105 ASTM A-105 300# RF RF to ASTM A-105 A-105 300# RF to ANSI ANSI FLANGES 1,2 B16.5 ANSI B16.5 B16.5 B16.5 GASKETS
3.2mm Flex ititallic 304SS
3.2mm F Fllexitallic 304SS
3.2mm Fl Flexitallic 304SS
BOLTS
ASTM A-193 A-193 B7 Bolts Bolts
ASTM A-19 A-193 3 B7 Bolts Bolts
ASTM A-193 A-193 B7 Bolts Bolts
ASTM A-194 A-194 2H H Hex ex Nuts
ASTM A-19 A-194 4 2H Hex Hex Nuts
ASTM A-194 A-194 2H Hex Nuts Nuts
Class 800 # CS SCRD. Spec. #GA-303X Class 800 # CS SCRD. Spec. #PL-303X 3000# CS SCRD. Spec. #BA-303X Class 800 # CS SCRD. Spec. #CH-303X or 305X Class 800 # CS SCRD. Spec. #GL-303X
300# CS FLGD. Spec. #GA-301X 300# CS FLGD. Spec. #PL-301X 300# CS FLGD. Spec. #BA-301X 300# CS FLGD. Spec. #CH-301X or 302X 300# CS FLGD. Spec. #GL-301X
300# CS FLGD. Spec. #GA-301X 300# CS FLGD. Spec. #PL-302X 300# CS FLGD. Spec. #BA-302X 300# CS FLGD. Spec. #CH-302X
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
1. 21MM TO 48MM FLANGES 300# SCRD. OR SOCKET SOCKE T W ELD RF. 2. SLIP ON FLANGES ARE NOT ALLOWED ALLOWED 3. 168MM AND 219MM 219MM USE PL-302X. PL-302X. 4. 219 219MM MM USE BA-302 BA-302X. X. 5. ALL 48MM THREADED PIPING TO BE SCH 80 (XS).
3 4
Use Spec. #GA-301X
Rev.: 3
Mayo 2007
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 48 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
300 PSX
LINE CONTENT
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 B-31.3 (late (latest) st) 300 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 4546 KPa 137ºC MAWP TEMP. 4346 KPa 137ºC CORROSION ALLOWANCE STRESS RELIEVE 3.2mm (1/8") Yes X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE (2 (2"" to to 3") 3") 6 60mm 0mm to 88.9m 88.9mm m (4 (4"" to to 24") 24") 114 114 mm to 610mm 610mm NOTES (½" to 1") 21mm to 33mm WALL SCHEDULE 6 XXS 160 40 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR GR B ASTM A-234 A-234 WPB to pipe pipe wall wall ASTM A-234 A-234 WPB to pipe pipe wall FITTINGS - B.W. EX. thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ASTM A-234 A-234 WPB to pipe pipe wall wall ASTM A-234 A-234 WPB to pipe pipe wall FITTINGS - B.W. thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ONLY ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# FS to ANSI ANSI FITTINGS 1 ANSI B1 B16.11 6.11 B16.11 SCREWED ASTM A-105 A-105 6000# 6000# FS to ASTM A-105 A-105 6000# FS to ANSI ANSI COUPLINGS 1 ANSI B16.11 B16.11 B16.11 ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# FS to ANSI ANSI THREADOLETS 1 ANSI B16.11 B16.11 B16.11 ASTM A-106 A-106 GR B SWAGES 1 Sch XXS FS ASTM A-106 A-106 GR B NIPPLES 1 Sch XXS FS A-105 300# RF to ANSI ANSI ASTM A-105 A-105 300# RF to ASTM A-105 A-105 300# RF to ANSI ANSI ASTM A-105 FLANGES 1,2 B16.5 ANSI B16.5 B16.5 B16.5 GASKETS
3. 3.2m 2mm m Fle Flexi xita tall llic ic 316 16SS SS
3. 3.2m 2mm m Fle Flexi xita tall llic ic 316 16SS SS
3.2mm Flexitallic 316SS
BOLTS
ASTM A-193 A-193 B7M Bolts Bolts
ASTM A-193 A-193 B7M Bolts Bolts
ASTM A-193 A-193 B7M Bolts Bolts
ASTM A-194 A-194 2HM Hex Hex Nuts
ASTM A-194 A-194 2HM Hex Hex Nuts
300# CS FLGD. Spec. #GA-301SX 300# CS FLGD. Spec. #PL-301SX 300# CS FLGD. Spec. #BA-301SX 300# CS FLGD. Spec. #CH-301SX or 302SX 300# CS FLGD. Spec. #GL-301SX
300# CS FLGD. Spec. #GA-301SX 300# CS FLGD. Spec. #PL-302SX 300# CS FLGD. Spec. #BA-302SX 300# CS FLGD. Spec. #CH-302SX Use Spec. #GA-301SX Use Spec. #GL-301SX
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
ASTM A-194 A-194 2HM Hex Hex Nuts Class 800 # CS SCRD. Spec. #GA-303SX Class 800 # CS SCRD. Spec. #PL-303SX 3000# CS SCRD. Spec. #BA-303SX Class 800 # CS SCRD. Spec. #CH-303SX or Class 800 # CS SCRD. Spec. #GL-303SX
1. SCREWED CONNECTIONS TO BE USED ONLY ON SECONDARY LINES AFTER FLANGED BLOCK VALVES. 2. SLIP ON FLANGES ARE NOT ALLOWED 3. 168MM AND 219MM 219MM USE P PL-302S L-302SX. X. 4. 219 219MM MM USE BA-302SX BA-302SX.. 5. 89MM TO 219MM USE SPEC #GA-301SX 273MM AND UP USE SPEC #GL-301SX 6. ALL 48 48MM MM THREADE THREADED D PIPING TO BE S SCH CH 160. Rev.: 3
Mayo 2007
1 1,3 1,4 1 1,5
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 49 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
300 CPSX
LINE CONTENT
Internally coated piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between -29ºC and 121ºC DESIGN CODE RATING ANSI B-31.3 B-31.3 (late (latest) st) 300 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 4546 KPa 137ºC MAWP TEMP. 4346 KPa 137ºC Nil [Welded] CORROSION ALLOWANCE 3.2mm (1/8") [Screwed] STRESS RELIEVE Yes X-RAY TEST PRESSURE Full (100%) 1.5 x Design Pressure SIZE RANGE (2" (2" to to 8") 8") 60 to 21 219m 9mm m (10" (10" to 24 24") ") 27 273m 3mm m tto o6 610 10mm mm NOTES (½" to 1") 21mm to 33mm WALL SCHEDULE XXS 40 (internally coated) 40 (internally coated) 6 C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR B A-106 GR B A-106 GR GR B ASTM A-234 A-234 WPB to pipe pipe wall wall ASTM A-234 A-234 WPB to pipe pipe wall FITTINGS - B.W. EX. thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ASTM A-234 A-234 WPB to pipe pipe wall wall ASTM A-234 A-234 WPB to pipe pipe wall FITTINGS - B.W. thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ONLY ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# FS to ANSI ANSI FITTINGS 1 ANSI B16.11 B16.11 B16.11 SCREWED ASTM A-105 A-105 6000# 6000# FS to ASTM A-105 A-105 6000# FS to ANSI ANSI COUPLINGS 1 ANSI B16.11 B16.11 B16.11 ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# FS to ANSI ANSI THREADOLETS 1 ANSI B16.11 B16.11 B16.11 ASTM A-106 A-106 GR B SWAGES 1 Sch XXS FS ASTM A-106 A-106 GR B NIPPLES 1 Sch XXS FS ASTM A-105 A-105 300# RF to ASTM A-105 A-105 300# RF to ANSI ANSI ASTM A-105 A-105 300# RF to ANSI ANSI FLANGES 1,2 ANSI B16.5 B16.5 B16.5 B16.5 GASKETS
3. 3.2m 2mm m Fle Flexi xita tall llic ic 316 16SS SS
3. 3.2m 2mm m Fle Flexi xita tall llic ic 316 16SS SS
3.2mm Flexitallic 316SS
BOLTS
ASTM A-193 A-193 B7M Bolts Bolts
ASTM A-193 A-193 B7M Bolts Bolts
ASTM A-193 A-193 B7M Bolts Bolts
ASTM A-194 A-194 2HM Hex Hex Nuts
ASTM A-194 A-194 2HM Hex Hex Nuts
300# CS FLGD. Spec. #GA-301SX 300# CS FLGD. Spec. #PL-301SX 300# CS FLGD. Spec. #BA-301SX 300# CS FLGD. Spec. #CH-301SX or 302SX 300# CS FLGD. Spec. #GL-301SX
300# CS FLGD. Spec. #GA-301SX 300# CS FLGD. Spec. #PL-302SX 300# CS FLGD. Spec. #BA-302SX 300# CS FLGD. Spec. #CH-302SX Use Spec. #GA-301SX Use Spec. #GL-301SX
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK VALVES - GLOBE
NOTES:
ASTM A-194 A-194 2HM Hex Hex Nuts Class 800 # CS SCRD. Spec. #GA-303SX Class 800 # CS SCRD. Spec. #PL-303SX 3000# CS SCRD. Spec. #BA-303SX Class 800 # CS SCRD. Spec. #CH-303SX or Class 800 # CS SCRD. Spec. #GL-303SX
1. SCREWED CONNECTIONS TO BE USED ONLY ON SECONDARY LINES AFTER FLANGED BLOCK VALVES. 2. SLIP ON FLANGES ARE NOT ALLOWED 3. 168MM AND 219MM 219MM USE P PL-302S L-302SX. X. 4. 219 219MM MM USE BA-302SX BA-302SX.. 5. 89MM TO 219MM USE SPEC #GA-301SX 273MM AND UP USE SPEC #GL-301SX 6. ALL 48MM THREADED PIPING TO BE SCH 160.
Rev.: 3
Mayo 2007
1 1,3 1,4 1 1,5
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 50 of 53
PIPING MATERIAL SPECIFICATION SPEC. DESIGNATION
300 PY
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature service between 121ºC and 343ºC DESIGN CODE RATING ANSI B-31.3 B-31.3 (late (latest) st) 300 # ANSI PRESSURE (DESIGN) TEMP. (DESIGN) 3689 KPa 359ºC MAWP TEMP. 3489 KPa 359ºC CORROSION ALLOWANCE ALLOWANCE STRESS RELIEVE 1.6mm (1/16") No X-RAY TEST PRESSURE 10% 1.5 x Design Pressure SIZE RANGE NOTES (3" (3 " to t o 8") 8 ") 6 0 t to o 2 219 19mm mm (10" (1 0" to 24 24") ") 27 273m 3mm m tto o6 610 10mm mm (½" to 2") 21mm to 60mm WALL SCHEDULE 5 80 40 Calculate C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM PIPE A-106 GR GR B A-106 GR B A-106 GR GR B FITTINGS - B.W. EX. ASTM A-234 A-234 WPB to pipe pipe wall ASTM A-234 A-234 WPB to pipe pipe wall thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS FITTINGS - B.W. ASTM A-234 A-234 WPB to pipe pipe wall ASTM A-234 A-234 WPB to pipe pipe wall thickness & ANSI B16.9 thickness & ANSI B16.9 REDUCERS ONLY FITTINGS ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# 3000# FS to ANSI ANSI B16.11 B16.11 B16.11 SCREWED ASTM A-105 A-105 6000# 6000# FS to ASTM A-105 A-105 6000# 6000# FS to ANSI COUPLINGS ANSI B16.11 B16.11 B16.11 ASTM A-105 A-105 3000# 3000# FS to ASTM A-105 A-105 3000# 3000# FS to ANSI THREADOLETS ANSI B16.11 B16.11 B16.11 ASTM A-106 A-106 GR B SWAGES Sch 160 FS ASTM A-106 A-106 GR B NIPPLES Sch 160 FS ASTM A-105 A-105 ASTM A-105 A-105 ASTM A-105 A-105 FLANGES 1,2 300# RF to ANSI B16.5 300# RF to ANSI B16.5 300# RF to ANSI B16.5 LINE CONTENT
GASKETS
3.2mm Flexitallic 304SS
3.2mm Flexitallic 304SS
3.2mm Fl Flexitallic 304SS
BOLTS
ASTM A-193 A-193 B7 Bolts Bolts
ASTM A-1 A-193 93 B7 Bolts Bolts
ASTM A-193 A-193 B7 Bolts Bolts
ASTM A-194 A-194 2H Hex Hex Nuts
ASTM A-19 A-194 4 2H Hex Hex Nuts
ASTM A-194 A-194 2H Hex Nuts
Class 800 # CS SCRD. Spec. #GA-303Y Class 800 # CS SCRD. Spec. #PL-303Y 3000# CS SCRD. Spec. #BA-303Y
300# CS FLGD. Spec. #GA-301Y 300# CS FLGD. Spec. #PL-301Y 300# CS FLGD. Spec. #BA-301Y 300# CS FLGD. Spec. #CH-301Y 300# CS FLGD. Spec. #GL-301Y
300# CS FLGD. Spec. #GA-301Y 300# CS FLGD. Spec. #PL-302Y 300# CS FLGD. Spec. #BA-302Y 300# CS FLGD. Spec. #CH-301Y
NUTS VALVES - GATE VALVES - PLUG VALVES - BALL VALVES - CHECK
Class 800 # CS SCRD. Spec. #CH-303Y or CH-305Y
VALVES - GLOBE
Class 800 # CS SCRD. Spec. #GL-303Y
NOTES:
Use Spec. #GA-301Y
1. 21MM TO 48MM FLANGES FLANGES 300# SCRD. OR SOCKET SOCKE T W ELD RF. 2. SLIP ON FLANGES ARE NOT ALLOWED 3. 168MM & LARGER LARGER USE PL-302Y PL-302Y.. 4. 219MM & LARGER LARGER USE BA-302Y BA-302Y.. Rev.: 3
Mayo 2007
3 4
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 51 of 53
MECHANICAL
3.4. Pipe flanges flanges TABLE I PRESSURE TEMPERATURE RATINGS FOR AMERICAN NATIONAL STANDARD STEEL PIPE FLANGES (Ref - ASME B16.5 LATEST REVISION) Pressur e Class
150
300
600
900
1500
2500
150
300
600
900
1500
2500
Service Temperature
o
C
93
o
C
149
o
C
204
o
C
260
o
C
-29 to +38
M A T E R I A L G R O U P
196 5 179 3 158 6 137 9 117 2
510 2 465 4 451 6 437 8 413 7
1020 4 9308 9067 8756 8274
1530 6 1396 2 1358 3 1310 0 1237 6
316
o
C
343
o
C
371
o
C
758
399
o
C
655
427
o
C
552
379 2 368 9 368 9 348 2 282 7
454
o
C
------
------
482
o
C
1.1 ------
------
------
------
510
o
C
------
------
------
------
Pressur e Class
965 862
7550 7412 7343 6964 5688 ------
1130 7 1110 1 1103 2 1041 1 8515 ------
2554 5 2327 0 2261 5 2185 6 2065 0 1885 7 1851 2 1837 5 1737 5 1420 3
4254 1 3878 3 3771 4 M A 3640 T 4 E R A 3440 I L 5 G
517 1 517 1 503 3 486 1 458 5
1034 2 1034 2 1003 2
965
8343
9722 9170
1551 3 1551 3 1506 5 1458 2 1375 5
2585 5 2585 5 2509 7 2433 8 2292 5
4309 2 4309 2 4185 1 4054 1 3819 7
1251 4 1216 9 1175 6 1041 1
2085 7 2027 1 1958 1 1737 5 1420 3
3475 0 3381 9 3261 2 2895 8 2364 9
552
417 1 406 8 393 0 348 2 282 7
------
------
------
------
------
1.2 ------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
3144 0 3085 4 3061 3 2895 8 2364 9
R O U P
199 9 179 3 158 6 137 9 117 2
862 758 655
8101 7826 6964 5688 ------
8515 ------
------
------
150
300
600
900
517 1 517 1 496 4 479 2 458 5 417 1 406 8 393 0 365 4 351
1034 2 1034 2
1551 3 1551 3 1492 7 1434 1 1375 5 1251 4 1216 9 1175 6 1099 7 1051
6 334 4 310 3 217 2
6998 6722
5 1006 6
6205
9308
4343
6516
1500
2500
150
300
600
900
1500
2500
7067
1489 3 1282 4 1158 3 1061 8
6584
9894
6205
9342
6136
9170
5998
8998
5895
8825
2482 1 2133 9 1927 1 1772 0 1647 8 1554 8 1530 6 1496 2 1472 0 1454
4136 9 3557 7 3213 M 0 A T 2951 E R 0 I A 2744 L 1 G R 2592 O 4 U P 2551 1 2496 0 2454 5 2427
150
2585 5 2585 5 2489 0 2389 0 2292 5 2085 7 2027 1 1958 1 1834 0 1751
4309 2 4309 2 4147 M 2 A T 3981 E R 7 I A 3819 L 7 G R 3475 O 0 U P 3381 9 3261 2 3054 4 2916
189 6 162 0 148 2 134 4 117 2
496 4 427 5 386 1 355 1 330 9 310 3 306 8 296 5 293 0 289
3 1678 9 1547 9 1085 9
5 552 6 5826 8722 8 0 552 2799 289 1441 2399 3 2.2 448 6 5757 8653 0 4 2.3 -----2582 1 ------ ------ -------------------------1813 3 ------ ------ --------------------------
Service Temperature
199 9 179 3 158 6 137 9 117 2
o
C
93
o
C
149
o
C
204
o
C
260
o
C
316
o
C
343
o
C
862
371
o
C
758
399
o
C
655
C
552
-29 to +38
M A T E R I A L G R O U P
965
9963 9549 9170 8343 8101 7826 7343
965 862 758 655
9928 8549 7722
1586 1344 1207 1103 1000 965 862 758 655
o
427 454 482 510
o
o
o
C C C
1.7
448 345 241
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 52 of 53
MECHANICAL
Material Groups:
1.1 ASTM A A-10 -105, 5, A-2 A-21616-WCB WCB,, A-35 A-350-L 0-LF2 F2 1.2 ASTM A-350-LF3, A-350-LF3, A-352-LC2, A-352-LC2, A-352A-352-LC3 LC3 1.7 ASTM A-1 A-18282-F2, F2, A-2 A-21717-WC4 WC4,, A-217-WC A-217-WC5 5 2.2 ASTM A-18 A-182-F316 2-F316,, A-182-F316 A-182-F316H, H, A-351-CF8M, A-351-CF8M, A-351-CF3M A-351-CF3M 2.3 ASTM A A-18 -182-F 2-F316 316L, L, A-182A-182-F30 F304L 4L
Notes:
1. All ratings shown are maximum allowable non-shock pressures (KPa gauge) at th the e tabulated temperatures and may be interpolated between temperatures shown. 2. At temperatures below -29oC, the ratings for materials in group 1.2 and group 2.2 and for A-350-LF2 of group 1.1 at - 29 oC to 38oC shall apply. 3. Where no tabulated values are shown, use of m material aterial group at this range is prohibited.
3.5. Piping Piping branche branches s
TABLE II
BRANCH SIZE 27mm
M A I N P I P E S I Z E
33mm
48mm
60mm
89mm
114mm
168mm
219mm
273mm 324mm 406mm 610mm
27mm
T
33mm
RT
T
48mm
RT
RT
T
60mm
C
TOL
TOL
T
89mm
C
C
TOL
RT
T
114mm
C
C
C
RT
RT
T
168mm
C
C
C
W
RT
RT
T
219mm
C
C
C
W
W
RT
RT
T
273mm
C
C
C
W
W
W
RT
RT
T
324mm
C
C
C
W
W
W
RT
RT
RT
T
406mm
C
C
C
W
W
W
RT
RT
RT
RT
T
610mm
C
C
C
W
W
W
RT
RT
RT
RT
RT
T-
Straight Tee
C-
Coupling or Thread-o-let
TOL -
Thread-o-let
W-
Weld-o-let
RT -
Re Redu duci cing ng Tee Tee or St Stra raig ight ht Tee Tee a and nd Re Redu duce cer r
a) Weld-o-lets, Weld-o-lets, tee tees, s, used for bran branch ch connections connections shall mee meett the rating requirem requirements ents of the applicable piping specification. b) All branch connectio connections ns shall be so designed designed and reinf reinforced orced that that the branch line line connection connection shall equal the header as to pressure-temperature rating.
T
PROJECT: HEAVY OIL CONCEPTUAL AND BASIC ENGINEERING Doc. Nº.:
MECHANICAL
PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002 CLASS Page Nº 53 of 53
c) Steel couplings couplings,, when used for branch branch conne connections, ctions, sh shall all meet the rat rating ing requir requirement ements s of the applicable piping specifications, and in any event, shall not be less than 3000#. d) In sour service, service, 600# ANSI and hig higher, her, weld weld-o-let -o-lets s will substitute substitute coupli couplings ngs or TOL's.
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