Piping Handbook Hf
October 17, 2017 | Author: gohjh80 | Category: N/A
Short Description
Download Piping Handbook Hf...
Description
Contents Page 1-4
1.
Classification
2.
Piping System Abbreviation
3.
Symbol
4.
Piping Drafting Symbol For Pipe & Pipe Fittings
5.
Method For Identification Of Pipes And Its System
6.
Installation Guidance
28 - 31
7.
Pipe Insulation Standard
32 - 44
8.
Pipe Expansion Loint Application Standard
9.
Pipe
46 - 54
10.
Flange
55 - 66
11.
Sleeve/Socket/Union Joint
67 - 72
12.
Elbow
73 - 77
13.
Reducer
78 - 84
14.
Tee Piece (Equal)
85 - 86
15.
Tee Piece (Reducing)
87 -92
16.
Expansion Joint
17.
Penetration Piece
110 - 113
18.
Pipe Bending Table & Calculation
114 - 124
19.
Piping Table
20.
Pipe Support And Pipe Band
21.
Pad
22.
Bolt & Nut Standard (Iso Thread)
141 - 143
23.
Stud Bolt & Nut Standard (Iso Thread)
144 - 145
24.
Bellmouth
146 - 148
25.
Heating Coil Fabrication
149
26.
Welding Method Of Slip-On Flange
150
27.
Cut Hole Opening Standard
151
28.
Limit Of Working Space For Outfitting In Engine Room
152 - 161
29.
Standard Of Fitting Material
162 - 172
30.
Tap Drills & Screw Thread
173 - 174
31.
Standard Gauges Dimension
175 - 176
7 8- 24 25 - 26 27
45
93 - 109
125 126 - 139 140
CLASSIFICATION SOCIETY REQUIREMENT LRS
1
DNV Table A2 Minimum nominal wall thickness for steel pipes (except pipes covered by Load Line Regulations)
External diameter D, mm
10.2 - 12 13.5 – 17.2 20 21.3 - 25 26.9 – 33.7 38 – 44.5 48.3 51 – 63.5 70 76.1 – 82.5 8.9 - 108 114.3 - 127 133 – 139.7 152.4 – 168.3 177.8 193.7 219.1 244.5 - 273 298.5 - 368 406.4 - 457
1) 2) 3) 4) 5) 6) 7) 8) 9)
Pipes in general 3), 4), 5), 6), 7), 8)
Air, overflow and sounding pipes for structural tanks 1), 2), 3), 5), 8), 9)
Bilge, ballast and general seawater pipes 1), 3), 4), 5), 7), 8)
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 5 5.4 5.9 6.3 6.3 6.3
3.2 3.2 3.6 3.6 4 4 4.5 4.5 4.5 4.5 4.5 5 5.4 5.9 6.3 6.3 6.3
1.6 1.8 2 2 2 2 2.3 2.3 2.6 2.6 2.9 3.2 3.6 4 4.5 4.5 4.5 5 5.6 6.3
Bilge, air, overflow and sounding pipes through ballast and fuel oil tanks, ballast lines through fuel oil tanks and fuel oil lines through ballast tanks 1), 2), 3), 4), 5), 7), 8), 9)
6.3 6.3 6.3 6.3 6.3 7.1 8 8 8.8 8.8 8.8 8.8 8.8 8.8 8.8
For pipes efficiently protected against corrosion, the thickness may be reduced by an amount up to not more than 1 mm. For sounding pipes, except those for cargo tanks with cargo having a flash point less than 60° C, the minimum wall thickness is intended to apply to the part outside the tank. For threaded pipes, where allowed, the minimum wall thickness is to be measured at the bottom of the thread. The minimum wall thickness for bilge lines and ballast lines through deep tanks and for cargo line is subject to special consideration. For larger diameters the minimum wall thickness is subject to special consideration. The wall thickness of pipes within cargo oil and ballast tanks in systems for remote control of valves is not to be less than 4mm. For inlets and sanitary discharges see Pt. 3 Ch. 2 Sec. 11 K 100. For stainless steel pipes the minimum wall thickness will be specially considered, but it is in general not to be less than given in Table A1 for pipes of copper alloys. For air pipes on exposed decks, see Pt 3 Ch. 2 Sec. 11 K 300.
Table A1 Minimum nominal wall thickness for pipes of copper and copper alloys and stainless steel. External pipe diameter D, in mm D < 10
Minimum nominal wall thickness, in 1) mm Copper alloy and Copper stainless steel 1 0.8
10 < D < 20
1.2
1
20 < D < 44.5
1.5
1.2 1.5
44.5 < D < 76.1
2
76.1 < D < 108
2.8
2
108 < D < 159
3
2.5
159 < D < 267
3.5
3
267 < D < 457
4
3.5
(470)
4
3.5
508
4.5
4
1) The wall thickness of pipes within cargo oil and ballast tanks in systems for remote control of valves is not to be less than : 3 mm for Al-Brass. 2 mm for Cu-Ni and stainless steel.
2
NK Table D12.6(1) Minimum Thickness of Steel Pipes
3
Table D12.6(2) Minimum Thickness of Steel Pipes
(1),(3)
( mm )
Notes: 1 2 3
Where the thickness of pipes specified in standards does not comply with the minimum thickness in this Table, the standard pipe may be used if the difference is 0.4 mm or less. Pipes are to be galvanized at least inside, except those fitted in the engine room. For pipes with a nominal diameter other than shown in this Table, their minimum diameter will be considered by the Society in each case.
4
Table D12.7 Minimum Thickness of Copper and Copper Alloy Pipes( mm )
Outside diameter 8-10 12-22 25-45 50-76.2 80-120 130-190 200-270 280
Copper pipes 1 1.2 1.5 2 2.5 3 3.5 4
Copper alloy pipes 0.8 1 1.2 1.5 2 2.5 3 3.5
5
PIPING SYSTEM ABBREVIATION ............................................................................................................................ 2 SYMBOL...................................................................................................................................................................... 3 STANDARD VALVES ............................................................................................................................................. 3 SPECICAL VALVE ................................................................................................................................................. 4 REMOTE OPERATED VALVE ............................................................................................................................... 4 REMOTE & AUTOMATIC CONTROL VALVES ..................................................................................................... 5 TRAPS .................................................................................................................................................................... 6 STRAINERS ........................................................................................................................................................... 6 MOUTH PIECE....................................................................................................................................................... 6 AIR ESCAPE HEADS............................................................................................................................................. 6 FITTINGS................................................................................................................................................................ 7 GENERAL............................................................................................................................................................... 9 REMOTE OPERATED REACH ROD PIECE ......................................................................................................... 9 PUMP MARKS...................................................................................................................................................... 10 PUMPS ................................................................................................................................................................. 10 SWITCHES ........................................................................................................................................................... 10 INSTRUMENTATION ........................................................................................................................................... 10 FIRST CODE LETTER (MEASURING OBJECT)................................................................................................. 12 SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)............................................................................ 13 EXAMPLE ............................................................................................................................................................. 13 SYMBOLS FOR PIPING ARRANGEMENT.............................................................................................................. 14 VALVE .................................................................................................................................................................. 14 STRAINERS & TRAPS ETC................................................................................................................................. 17 OTHER FITTINGS................................................................................................................................................ 18 PIPE AND PIPE JOINT ........................................................................................................................................ 19 PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING................................................................................ 20 METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM............................................................................ 22 INSTALLATION GUIDANCE .................................................................................................................................... 23 A) B) C)
GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD............................................ 23 GUIDANCE OF SOUNDING PIPE FOR OIL TANK ..................................................................................... 24 SOUNDING PIPE CONSTRUCTION ........................................................................................................... 25 TYPICAL INSTALLATION OF AIR ESCAPE PIPE ...................................................................................... 26
6
PIPING SYSTEM ABBREVIATION NO
SYSTEM
ABBREVIATION
1
Ballast line
WB/SW
2
Cooling sea water line
CW/SW
3
Hydrant and wash deck line
SW
4
Sanitary water supply
SW
5
Feed water line
FD
6
Drink water line
FW
7
Hot water line for radiator
HW
8
Hot water line
HW/FH
9
Potable fresh water line
FR
10
Cooling fresh water line (or Technical fresh water)
FR
11
Bilge line
BG/BL/BS
12
Soil drain line
SL
13
Toilet scupper & basin drain
SC
14
Scupper and drainage line
SC
15
FO-line
FO
16
Lubrication oil line
LO
17
Air escape line
AE
18
Sounding line
SD
19
Voice tube line
VC
20
Co2 fire extinguishing line
Refer to legend in drawing
21
Compressed air line (working & starting air)
CQ/CA
22
Control air for remote control V/V
CA
23
Exhaust gas line
GE
24
Steam line
AS/AS-SUP
25
Steam exhaust line
DR/EX/AS-RET
26
Tank heating line & drain line
AS
27
Hydraulic line for wt. door
HYD
28
Hydraulic line for towing winch
HYD
29
Hydraulic line for steering gear room
HYD
30
Hydraulic line for deck machinery control
HYD
31
Air foam piping
AF
32
Oxygen & acetylene gas piping
GL
33
Inert gas system exhaust gas
EI
34
Gauge
GP
7
SYMBOL
ITEM
SYMBOL NAME For as fitted plan
REMARKS
For key plan Valve
(globe & angle)
Screw down check valve
(globe & angle)
Swing check valve
(with handle)
Lift check valve
(globe & angle)
STANDARD VALVES
Foot valve
(T & L type)
Sluice valve
(water seal)
Hose valve
(globe & angle)
Non return hose valve
(globe & angle)
Butterfly valve
Valve manifold
8
Bat Welded Screw
BITE union
Sluice valve
Storm valve
Socket
Union
Cock 3-way cock
Flange
(vertical & horizontal)
ITEM
SYMBOL NAME For as fitted plan
REMARKS
For key plan Pressure gauge valve Pressure gauge cock Cock with locks
SPECICAL VALVE
Self closing valve for F.O tank drain Self closing valve for oil level gauge Self closing valve for bilge Self closing swing valve for sounding head
Weight type
Self closing cock for sounding head
Weight type
Self closing sluice valve for sounding head
Spring type
Surface valve Breather valve
(globe & angle)
REMOTE OPERATED VALVE
Needle valve
Valve
(globe & angle (by reach rod)
Screw down check valve
(globe & angle) (by reach rod)
Sluice valve
(by reach rod)
Butterfly valve
(by reach rod)
Storm valve
(vertical & horizontal) ( by reach rod)
Emergency closing valve
9
(globe & angle)
ITEM
SYMBOL NAME For as fitted plan
REMARKS
For key plan Governor valve Safety valve
(globe & angle)
Relief valve
(by reach rod)
Relief valve
(with handle)
Press-vacuum relief valve
(globe & angle)
REMOTE & AUTOMATIC CONTROL VALVES
Miniature direct control valve
(with strainer)
Direct operated control valve
Reducing valve
Direct operated control valve (with handle)
included
Diaphragm control valve Diaphragm control valve (with handle) Diaphragm control valve (with positioner) Level control valve Level control valve
(Hi-flo)
Level control valve
(ball tap)
Miniature magnet valve
(3-way)
Magnet valve
(globe, angle)
Quick close magnet valve Hydraulic cylinder valve (globe, angle, sluice & butterfly) Air cylinder valve (globe, angle, sluice & butterfly) Electric motor valve (globe, angle, sluice & butterfly) Air motor valve (globe, angle, sluice & butterfly)
10
Hydraulic local operation
ITEM
SYMBOL NAME For as fitted plan
REMARKS
For key plan Syphon breaker
TRAPS
Steam trap with strainer (impulse type) Steam trap with strainer (thermostatic type) Steam trap with strainer (backer type) Vacuum trap (float type)
STRAINERS
Bilge hat Strainer
(single)
Strainer
(duplex)
Mud box Rose box
MOUTH PIECE
Bell mouth
Mouth piece without cover Mouth piece with cover Mouth piece with whistle
Air escape pipe bend head AIR ESCAPE HEADS
With receiver
(globe & angle) (by reach rod)
With filling cap
Air escape gooseneck head float check type without gauge wire net Air escape gooseneck head float check type with gauge wire net Air escape bonnet head without gauze wire net Air escape bonnet head with gauze wire net
11
Screw type Flange type
ITEM EXPANSION JOINTS
SYMBOL NAME For as fitted plan
REMARKS
For key plan Expansion joint
(dresser type)
Expansion joint
(sleeve type)
Expansion joint
(rubber type)
Expansion joint
(stainless bellow type)
Flexible tube
(flange type)
Flexible tube
(screw type)
Off-set bend
Sounding cap Sounding deck piece Hose flange Blank flange
Normal open
Spectacle flange
Normal shut
FITTINGS
Orifice Boss Bottom plug (P1-type) Bottom plug (P2-type) Drain plug with chain Drain hole Anchoring piece Seel pot Reducer
12
ITEM
SYMBOL NAME For as fitted plan
REMARKS
For key plan Tee piece Penetrating piece Temperature sensitive piece Phone Special flange Whistle
FITTINGS
Hopper Hopper with sight glass Scupper piece with rose plate
With coaming
Water sealed scupper piece with rose plate Scupper piece without rose plate Scupper for upper deck Drain & air separator Oil catcher for exh. gas steam line Air chamber & float chamber Scupper piece with water tight
13
Sleeve type
ITEM
SYMBOL NAME For as fitted plan
For key plan Pipe line (cross) Pipe line (connecting) Waste pipe Sprinkling pipe
GENERAL
Rubber lining line F.O. pipe with tracer Capillary tube Control air line Hydraulic line Electric wire Overboard discharge
REMOTE OPERATED REACH ROD PIECE
“U” seal
14
REMARKS
ITEM
SYMBOL NAME For as fitted plan
REMARKS
For key plan Remote start & stop Remote start
PUMP MARKS
Remote stop Automatic start & stop Automatic start Automatic stop Automatic change Hand pump
PUMPS
Priming pump Ejector Eductor Hydraulic oil pump
SWITCHES
Thermal switch Limit switch Level switch Pressure switch
INSTRUMENTATION
Pressure gauge Vacuum gauge Compound gauge Differential pressure gauge Dial gauge
15
Locate amount
ITEM
SYMBOL NAME For as fitted plan
REMARKS
For key plan Manometer
Locate amount
Thermometer pocket Thermometer Resistance bulb & thermometer sensor Float gauge Float level gauge Glass level gauge Flow meter
INSTRUMENTATION
Sight glass Ships draft gauge Flat glass oil level gauge Salinity cell Electric type pressure indicator Air purge set Signal transmitter
With code-letter when necessary
Local mounted instrument Centralized panel mounted instrument Monitor or data logger point Auto manual selector Relay
16
With code-letter indicated in next page
ITEM
SYMBOL NAME For as fitted plan
For key plan
FIRST CODE LETTER (MEASURING OBJECT)
A
Composition
Co2
Particular composition (carbon dioxide)
O2
Particular composition (oxygen)
CL
Particular composition (salinity)
PH
Particular composition (hydroneum ion
D F(Fr)
Density Flow (Flow rate)
L
Level
M
Humidity
P
Pressure
Pd
Pressure differential
Q
Heat calorie
S
Speed
T
Temperature
V
Viscosity
W
Weight
X
Other variation
17
REMARKS
ITEM SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)
SYMBOL NAME For as fitted plan
For key plan I
Indication
R
Recorder
C
Controller
S
Counter
A(WITH H OR L)
Alarm (high or low)
C/R
Control console
B/G
Boiler gauge board
E/R
Main engine gauge board
W/H
Wheel house
Pd
D1
TC
EXAMPLE
REMARKS
Control panel pressure indicator (pneumatic transmitted) Temperature controller
TA H LRCH ML
P TO ACC
High temperature alarm Level recording controller with high & low alarm Pressure transitter (pneumatic) for A.C.C.
18
1) Lettering order as follows : I or R-C-S-A 2) In case of recorder monitor & logger letter “ I “ not written
SYMBOLS FOR PIPING ARRANGEMENT NOTES:
VALVE SYMBOLS TYPE
REMARK PLAN VIEW
ELEVATION
SECTION VIEW Direction of flow to be shown if necessary
Globe valve
Angle valve Globe non-return valve Angle non-return valve Sluice valve
Opening indicator are to be shown in principal
Gear control sluice valve
On plan and on section view show such indicator
Gear control globe valve
1) size of to be shown on respective plan and side view are taken from handle of valve size of whichever greater 2) when there is arrangement difficulty of sluice valve on plan and side view, a sketch of the valve should be included in
3) “HANDLE BELOW” and “OPENING FRONT”, “BACK” are to be shown when necessary
Gear control angle valve Globe hose valve Angle hose valve Globe non-return hose valve Angle non-return hose valve Remote control globe valve Remote control angle valve Remote control globe non-return valve Remote control angle non-return valve
19
SYMBOLS FOR PIPING ARRANGEMENT..CONT VALVE
Notes:
SYMBOLS TYPE
REMARK PLAN VIEW
ELEVATION
SECTION VIEW
Emergency closing valve Bilge line closing valve Screw globe valve Screw angle valve Lifting non-return globe valve Lifting non-return angle valve Lifting non-return standing valve
Foot valve
Swing non-return valve Safety valve globe type
Same as relief valve
Safety valve angle type
Same as relief valve
Safety valve (with handle)
Same to relief valve
Direct operated control valve (with handle)
To be drawn positioner and handle
Air operated control valve (with handle)
Same as above
Magnet valve Flow direction to be indicated
3-way control valve 2-way cock
20
SYMBOLS FOR PIPING ARRANGEMENT..CONT VALVE
Notes:
SYMBOLS TYPE
REMARK PLAN VIEW
ELEVATION
SECTION VIEW (L TYPE)
3-way cock
(T TYPE)
Test valve (self closing valve for F.O. drain tank) Butterfly valve
Storm valve Electric motor operated globe valve Electric motor operated sluice valve
135 M
M
M
M
M
M
To be drawn reach rod and valve number
Reach rod
Globe Breather valve Angle
21
SYMBOLS FOR PIPING ARRANGEMENT..CONT STRAINERS & TRAPS ETC SYMBOLS
Notes: REMARK
TYPE PLAN VIEW
ELEVATION
SECTION VIEW
Eductor
Single strainer
Duplex strainer
Y-type strainer
Mud box
Rose box
Steam trap Steam trap (with strainer, not bypass) Steam trap (with strainer)
BY - PASS
In case of with bypass type must be drawn “sentence”
Hand pump
Water cock
Swing type
22
SYMBOLS FOR PIPING ARRANGEMENT..CONT OTHER FITTINGS
Notes:
SYMBOLS TYPE
REMARK PLAN VIEW
ELEVATION
SECTION VIEW
Scupper Box-type scupper Hopper Hopper with sight glass Bell mouth
Sight glass
Expansion joint
Flow direction to be shown in accordance with maker drawing
Spectacle flange
To be marked “SHUT” or “OPEN”
O(S)
O(S)
O(S)
Orifice
Flow meter Fix-type thermometer Size of seat to be drawn For example
Thermometer
Seat M - 20
23
SYMBOLS FOR PIPING ARRANGEMENT..CONT PIPE AND PIPE JOINT
Notes:
SYMBOLS TYPE
REMARK PLAN VIEW
ELEVATION
SECTION VIEW
Joining piece Slot in welding type Butt weld tee Penetration piece Penetrating sleeve
In case of butt joint
Deck or flat
In case of penetration
Jacket type sleeve Sleeve
Both end fit
ONE END FIT
Both end free
Special flange
24
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING Screw or socket weld Single line
Butt weld Double line
Top view
90° Elbow
Elevation view
Bottom view
Top view
45° Elbow
Elevation view
Bottom view
Top view
T Joint
Elevation view
Bottom view
Top view
Y Joint
Elevation view
Bottom view
25
Single line
Flange joint Double line
Single line
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING..cont Screw or Butt weld socket weld Single line
Double line
Single line
Flange joint
Double line
Single line
Top view
Reducer Elevation view
Slip on
Weld neck
Cap joint
Ring type joint
Male/female flange
Blind flange
Single line Flange joint
Double line
Branch joint
Butt joint
Single line Flange joint
Double line
26
Cap
Threaded union
Socket or butt weld reducing tee
Saddle joint
METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM (FOR AS FITTED PLAN)
100CW-107-01
100SW-103-01
150SW-102-01
100SW-101-01
PIPE PIECE MARK SYSTEM REF. TO K-PLAN PIPING SYSTEM PIPE NOM. DIA.
METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM (FOR K-PLAN)
100CW-01-107
100SW-01-103
150SW-01-102
100SW-01-101
SYSTEM NOS. PIPING SYSTEM PIPE NOM. DIA.
27
INSTALLATION GUIDANCE A)
GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD (Except in engine room)
28
B)
GUIDANCE OF SOUNDING PIPE FOR OIL TANK (Except in engine room)
40 ØSounding Cap & 80 ØSounding Pipe Note : 1. Bending radius of sounding pipe to be not less than one(1) meter. 2. 10Ø holes (pitch 100 and 300 mm) to be provided for sounding pipe up to about 10M above bottom for F.O. tanks only.
25
100
Deck
4 x 10Ø Holes
300
TANK TOP
N=4
14
3
100
100
300
300
TANK TOP
Bottom For No.2 & 3 F.O.T.
For No.1 F.O.T.
29
SOUNDING PIPE CONSTRUCTION
INNER BOTTOM PLATE VENT HOLES 4-10 mm TO BE DRILLED
DIA. 40 FOR WATER & OTHERS DIA. 80 FOR F.O. & D.O
FLANGE
3
14
1000
2 OPENINGS 80 X 5R FOR WATER ETC 4 OPENINGS 80 X 5R FOR FUEL OIL & DIESELOL
TANK BOTTOM
30
(LR)
TYPICAL INSTALLATION OF AIR ESCAPE PIPE
150
C)
Upper Deck (Penetration Piece)
Superstructure Deck (Penetration Piece)
Upper Deck
Deck
H (m/m)
0.25L FWD Upper Deck
760
Other Deck
450
15
Deck
Detail
Detail
NOTE: • Inclination of air escape pipe to be not less than 30 degrees from the horizontal plane. •
MATERIAL IF GAUGE WIRE – STAINLESS STEEL (SUS 314)
31
PIPE INSULATION STANDARD APPLICATION TABLE OF PIPING INSULATION – TABLE 1
PIPE LINE
APPLIED PLACES
Weather parts Deck steam line, exhaust line and tank heat line
Exhaust pipe for emergency fire pump engine
INSULATION MATERIAL Flange, Pipe valve & etc
Only the parts of pipes having the possibility of contacting with human body
Rock wool
Pipe above 10 mm
Rock wool
Accommodation pump room , steering gear room & pipe passgae
All pipes
Weather parts
Not to be applied
Accommodation
All including in steering gear room
Rock wool
Pipe dia 10 mm and below
-
Rock wool
COVER Flange, valve & etc
Pipe F.R.P. (Fibreglass reinforced plastic) (polytight) Glass cloth
-
Glass cloth
REMARKS
FIG - 1
FIG - 2 FIG - 5
Not to be insulated -
Rock wool
Glass cloth F.R.P. (Polytight)
Glass cloth
FIG - 2 FIG - 5
Domestic steam and drain
Weather parts
All pipes
Rock wool
Accommodation
All pipes
Rock wool
Rock wool
Glass cloth (Note 1)
Glass cloth (Note 1)
FIG - 5 FIG - 2
Hot water
Accommodation
All pipes
Rock wool
Rock wool
Canvas (Note –1 )
Canvas (Note –1 )
FIG – 3 FIG – 5
Weather parts
Not to be applied
Accommodation & pump room
Delivery side of tank cleaning heater
Weather parts
Not to be applied
Accommodation
All pipes except vertical Canvas pipes inside lining (Note –2)
Weather parts
Not to be applied
Accommodation
All pipes except vertical Canvas pipes inside lining (Note –2)
Canvas
Accommodation
Freon suction pipe from ref. chamber to compressor Freon liquid pipe from expansion valve to ref. chamber
Polyurethan
Polyurethan
All duct except below
Glass wool
-
Canvas
Sanitary and commissary space
Polyurethan (Note – 3)
-
F.R.P. (Polytight) (Note – 3)
-
All duct except below
Glass wool
-
Canvas
-
Sanitary and commissary space
Polyurethan (Note – 3)
-
F.R.P. (Polytight) (Note – 3)
-
-
Glass cloth
-
Polyurethan
F.R.P. (Polytight)
Tank cleaning pipe Sea water service pipe, wash deck pipe and scupper pipe Fresh water pipe and drain pipe
Freon pipe (R –22)
Rock wool -
-
Duct or air conditioning
Accommodation
Mech. Exhaust and supply duct for (galley, pantry)
Accommodation
Inert gas pipe
Weather part
Only from funnel to gas cooler
Rock wool
Freon pipe for fish and meat room
Lobby and vegtable room
All pipes
Polyurethan
Note 1 :Note 2 :Note 3 :-
-
-
-
Canvas -
-
-
FIG – 3
-
FIG – 5 FIG – 8
Canvas -
FIG -1
-
-
FIG – 5 FIG – 8
Canvas and seal paint
Canvas and seal paint
FIG – 6 FIG – 7
FIG – 10
FIG - 9
F.R.P. (Polytight)
FIG - 4 FIG – 6 FIG – 7
Polytight to be applied to the pipes above one (1) meter from floor which are led in wet space PVC tubes not to be insulated Duct in the ceiling and/or lining not to be insulated.
32
THICKNESS OF INSULATION – TABLE 2 15
25
40
50
65
80
100
125
150
200
250
300
350
155°C and above
25
30
30
35
35
35
35
35
40
40
40
40
50
154°C – 101°C
20
20
20
20
25
25
25
25
25
25
25
30
30
100°C – 60° C
20
20
20
20
20
20
20
25
25
25
25
25
25
Insulation material
Rock wool moulding
Polyurethane foam
Glass wool
Pipe dia.
R-22 suction line from cooling coil to compressor
50
R-22 line from expansion valve to cooling coil
25
Engine room, galley pantry and lavatories
25
Engine room, galley, pantry and lavatories
50
Fan room and living quarter
25
33
INSULATING METHOD OF PIPING – (FIG – 1)
IS Application :
a). According to the application table of piping insulation. b). To be applied to weather parts. Insulation Method
5
4
3
2
A
Mark
Material
Remarks
1
Moulded rock wool
Specific gravity : 200 kg/m³
0.8t Galv. Steel band and
Note
Pipe dia > 125
2
Pitch : 300 mm #18 Galv. Iron wire
Pipe dia < 100
3
Cellophane paper
0.02 mm thickness
4
Glass tape
2 loops
5
Polyester resins
3.
Thickness of insulation material according to the table of thickness of insulation
4.
Note : Distance “A” to be enough for removing the coupling bolts.
34
F.R.P. (Polytight)
1
IS 1.
INSULATING METHOD OF PIPING – (FIG – 2) Application : a). According to the application table of piping insulation. b). To be applied to un-weather parts.
2.
Insulation Method
3
3
2
A
Mark
Material
Remarks
1
Moulded rock wool
Specific gravity : 200 kg/m³
0.8t Galv. Steel band and 2
Pipe dia > 125 Pitch : 300 mm
#18 Galv. Iron wire 3
Note
Glass cloth
Pipe dia < 100 0.02 mm thickness
3.
Thickness of insulation material according to the table of thickness of insulation
4.
Note : Distance “A” to be enough for removing the coupling bolts.
35
1
IS
1.
INSULATING METHOD OF PIPING – (FIG – 3)
Application : a). According to the application table of piping insulation. b). To be applied to un-weather parts.
2.
Insulation Method
5
4
5 or 3
2 1
A
Mark
Material
Remarks
1
Moulded rock wool
Specific gravity : 200 kg/m³
0.8t Galv. Steel band and
Note
Pipe dia > 125
2
Pitch : 300 mm #18 Galv. Iron wire
Pipe dia < 100
3
#11 Canvas
To be adhered
4
Paint
Finished with 2 coats
5
Glass cloth
0.5mm thickness
3.
Thickness of insulation material according to the table of thickness of insulation
4.
Note : Distance “A” to be enough for removing the coupling bolts.
36
To be applied except inside of lining
IS
1.
INSULATING METHOD OF PIPING – (FIG – 4)
Application : a). According to the application table of piping insulation. b). To be applied to un-weather parts.
2.
Insulation Method
1
Mark
Material
Remarks
1
Glass cloth
0.5mm thickness
2
Paint
Finished with 2 coats
37
2
Note
IS
1.
INSULATING METHOD OF PIPING – (FIG – 5)
Application : Pipe fittings such as flange, valve, T-piece, socket, sleeve and support.
2.
Insulation Method
A) FLANGE 4
1
B) VALVE
5
4 2
3
1
5 3
2
c) T-PIECE 2
D) SUPPORT PENETRATING PIECE IS SIMILAR TO PIPE SUPPORT.
3 5
4 1
MIN. 25 MM TO ALLOW PIPES TO SLIDE
E) SOCKET & SLEEVE 4
F) WATER & DRAIN PIPE
2
1
1
MIN. 50
3.
5
DK. & BHD.
Thickness of insulation material according to the table of thickness of insulation
Mark
Material
Remarks
1
Insulating material
Moulded
2
Insulating material
Moulded
3
Silicate cement
Stuff into a crevice
Canvas (in case of “F”)
Paste
4
5
MIN. 50
G) DECK & BHD.
3
Glass cloth (in case of “A” “B” “C” “E”) 0.8t Galv. Steel band (Pipe dia. > 125)
SUS band to be applied on weather part (SUS 304, 0.4mm thick)
#18 Galv. Iron wire (Pipe dia < 100)
38
Note
IS
1.
INSULATING METHOD OF PIPING – (FIG – 6)
Application : a). According to the application table of piping insulation. b). To be applied to freon piping.
2.
Insulation Method
2
3
1
3 2
5
4
6 & 6
1
7 Mark
Material
1
Adhesive
2
Foam polyurethane
Specific gravity : 0.03 g/cm³
3
#18 Galv. Iron wire
3-Loops / 1-Ray (0.5mm t)
4
AL-Foil
5
Glass tape & glass cloth
2-Loops / 1-Ray (0.5 mm t)
6
Coating for use in Ref. Prov, chamber
(1.0 kg/m²)
7
Foamed polyurethane
Soft
6’
Coating for use except above space
2 coat (1.3 kg/m²/2-coats)
3.
Remarks
Note Form seal 30-45
Elastonato T/# 9840
Seal FAS
Thickness of insulation material according to the table of thickness of insulation
4. Note : In case of freon pipe for vegetable,, fish and meat room, being led in lobby, these pipes to be insulated with 25 mm thick foamed polyurethane and finished coat.
39
IS
1.
INSULATING METHOD OF PIPING – (FIG – 7)
Application : According to the application table. ( For support parts of insulation freon pipe).
2.
Insulation Method
4 5& 6 1
4 5& 6
Mark
Material
1
Adhesive
3 3
1
Remarks
Note Form seal 30-45
2 3
Hard foam polyurethane
Specific gravity : 0.1 g/cm³
4
AL-Foil
5
Glass cloth
1-Ray
6
Coating
2 coat (1.3 kg/m²/2-coats)
JIS A9512 No 1 & above
Seal FAS
3. Thickness of insulation material according to the table of thickness of insulation MATERIAL Hard foamed polyuerthane
Pipe from outside wall on ref. provision chamber to compressor Pipe from exp. Valve or dryer panel to outside wall on ref. provision chamber
40
THICKNESS (=t)
LINE
50 mm
Suction pipe
25 mm
Liquid pipe
IS
1.
INSULATING METHOD OF PIPING – (FIG – 8)
Application : a) According to the application table of piping insulation. b) To be applied to sweat insulation
2.
Insulation Method
1
Mark
Material
Remarks
1
#11 Canvas
To be adhered to pipe
2
Paint
Finished with 2 coats
41
2
Note
IS
1.
INSULATING METHOD OF VENT DUCT (RECTANGULAR) – (FIG – 9)
Application : According to the application table of piping insulation.
2.
Insulation Method a.) To be applied to enclosed part. 2
1
4
3
b.) To be applied to sanitary & commissary space. 2
5
6
7
8
Mark
Material
Remarks
1
Glass wool
Specific gravity : 0.05 g/cm³
2
Adhesive
3
#11 Canvas
4
Paint
Finished with 2 coats
5
Foamed polyurethane
Specific gravity : 0.03 g/cm³
6
Cellophane paper
Thickness: 0.02 mm
7
Glass tape
2 - Loops
Note
F.R.P. Polytight 8 3.
Polyester resins Thickness of insulation material according to the table of thickness of insulation
42
IS 1.
INSULATING METHOD OF VENT DUCT (SPIRAL) – (FIG – 10)
Application : According to the application table of piping insulation.
2.
Insulation Method a.) To be applied to enclosed parts.
SPIRAL DUCT & FLEXIBLE DUCT
1
3
2
4
5
b.) To be applied to sanitary & commissary space.
6
3
2
7
8
9
Mark
Material
Remarks
1
Glass wool
Specific gravity : 0.05 g/cm³
2
0.8t Galv. Steel band & #18 Galv. Iron wire
Pitch : 300 mm
3
Adhesive
Width : 50 mm
4
#11 Canvas
5
Paint
Finished with 2 coats
6
Foamed polyurethane
Specific gravity : 0.03 g/cm³
7
Cellophane paper
Thickness: 0.02 mm
8
Glass tape
2 - Loops
9
Polyester resins
Note
Pipe dia 125 Pipe dia 100
F.R.P. Polytight
3.
Thickness of insulation material according to the table of thickness of insulation
43
IS 1.
INSULATING METHOD OF PENETRATING PIECE FOR FIRE SAFETY MEASURE – (FIG – 11)
Application : To be applied to penetrating piece to the A-15, A-30 and A-60 class bulkhead and deck.
2.
Insulation Method
D
1
T
PIPE OR DUCT L A-15, A-30 AND A-60 CLASS
SAME AS INSULATION MATERIAL T
TO THE BULKHEAD OR DECK
3.
BULKHEAD OR DECK
Material
Mark
Material
Remarks
Note
0.8t Galv. Steel band ( Dia > 125 )
Pipe dia 125
#18 Galv. Iron wire ( Dia < 100 )
Pipe dia 100
1
4.
Note : Length “L” L > 1.5 D (Dia above 100 mm) L > 150 mm ( Dia 100 mm and under) ‘T” : Thickness of insulation
44
PIPING EXPANSION JOINT APPLICATION STANDARD (HULL PART) 1.
Type of expansion joint and application location TYPE
APPLICATION LOCATION All type of pipe line below 16kg/cm². (except steam & condensate pipe, heating drain pipe and butterworth line.)
Dresser type
For big expansion required line such as steam & condensate line, heating drain pipe and butterworth pipe.
Sleeve type
To absorb the pipe expansion at the location where dresser type, sleeve type or bellow type expansion joint fitting is not used (mainly due to the piping arrangement). This type is widely used for small pipe below 25 nominal diameter.
Bend pipe type
Apply for the looation if bend pipe arrangement is impractical and the location required for normal inspection and is difficult to reach.
Bellow type Remarks: 2.
Cargo oil line, ballast line, pipe line running longitudinal direction on upper deck (cargo oil line, vent line, fuel oil line, compressor air line, water supply line, deck wash/fire line, foam fire fighting line, cable conduit pipe) Upper deck steam line, condensate line, heating drain line, butterworth line
All type of pipe line
Deck machinery operation hydraulic oil line at hatch side. Fuel oil line and steamline inside pipe duct.
Fire line for ship complied to B O T, fuel oil line inside pipe duct with DNV class are not allowed to used dresser type fitting. Generally sleeve type to be used.
Expansion installation number of expansion joint. 2.1
Dressor type expansion joint For pipe nominal size below 300A 1 piece is required for pipe length within 24M -
For pipe nominal size above 350A 1 piece is required for pipe length with 12M
2.2
Sleeve type expansion joint 1 piece is required for pipe length within 24M
2.3
Bellow type expansion joint For steam line, 1 piece is required for pipe length with 24M -
3.
TO BE APPLIED MAINLY FOR
For deck machinery operation hydraulic line, 1 piece is required for pipe length within 40M
Expansion absorbing rate for expansion joint fitting. TYPE
ABSORBING RATE
REMARKS
Dressor type
± 10mm
Extension absorbing rate base on set length
Sleeve type
80 mm
Contraction absorbing rate base on set length
40 mm
Contraction absorbing rate base on set length
Bellow type 4.
70 mm
Piping expansion rate Due to the deflection of the hull, the piping expansion rate will be 0.7mm per 1m length. -
Due to the change of the temperature, the expansion rate base 1°C, will be 0.012mm pper 1m for steel pipe and about 0.017mm per 1m for copper pipe.
45
PIPE JIS STANDARD STEEL PIPE (1) Electric resistance welded steel pipe of group II and seamless carbon steel pipes of group I Wall thickness (mm) and weight (kg/m) Nominal diameter
Group II Out Dia
SGP
Group I
Sch. 40
Sch 80
Sch. 40
Sch. 80
Sch. 120
Sch. 160
SD
SE
(mm) A mm
inch
Thk
Wt
B Thk
Wt
Thk
C Wt
Thk
SB Wt
Thk
SC Wt
Thk
Wt
Thk
Wt
Thk
Wt
6
1/8
10.5
2.0
0.419
1.7
0.369
2.4
0.479
1.7
0.369
2.4
0.479
8
¼
13.8
2.3
0.652
2.2
0.629
3.0
0.799
2.2
0.629
3.0
0.799
10
3/8
17.3
2.3
0.851
2.3
0.851
3.2
1.11
2.3
0.851
3.2
1.11
15
1/2
21.7
2.8
1.31
2.8
1.31
3.7
1.64
2.8
1.31
3.7
1.64
4.7
1.97
20
3/4
27.2
2.8
1.68
2.9
1.74
3.9
2.24
2.9
1.74
3.9
2.24
5.5
2.94
25
1
34.0
3.2
2.43
3.4
2.57
4.5
3.27
3.4
2.57
4.5
3.27
6.4
4.36
32
1 1/4
42.7
3.5
3.38
3.6
3.47
4.9
4.57
3.6
3.47
4.9
4.57
6.4
5.73
40
1 1/2
48.6
3.5
3.89
3.7
4.10
5.1
5.47
3.7
4.10
5.1
5.47
7.1
7.27
50
2
60.5
3.8
5.31
3.9
5.44
5.5
7.46
3.9
5.44
5.5
7.46
8.7
11.1
65
2 1/2
76.3
4.2
7.47
5.2
9.12
7.0
12.0
5.2
9.12
7.0
12.0
9.5
15.8
80
3
89.1
4.2
8.79
5.5
11.3
7.6
15.3
5.5
11.3
7.6
15.3
11.1
21.4
90
3 1/2
101.6
4.2
10.1
5.7
13.5
8.1
18.7
5.7
13.5
8.1
18.7
12.7
27.8
100
4
114.3
4.5
12.2
6.0
16.0
8.6
22.4
6.0
16.0
8.6
22.4
11.1
28.2
13.5
33.6
125
5
139.8
4.5
15.0
6.6
21.7
9.5
30.5
6.6
21.7
9.5
30.5
12.7
39.8
15.9
48.6
150
6
165.2
5.0
19.8
7.1
27.7
11.0
41.8
7.1
27.7
11.0
41.8
14.3
53.2
18.2
66.0
200
8
216.3
5.8
30.1
8.2
42.1
12.7
63.8
8.2
42.1
12.7
63.8
18.2
88.9
23.0
110
250
10
267.4
6.6
42.4
9.3
59.2
15.1
93.9
9.3
59.2
15.1
93.9
21.4
130
28.6
168
300
12
318.5
6.9
53.0
10.3
78.3
17.4
129.0
10.3
78.3
17.4
129
25.4
184
33.3
234
350
14
355.6
7.9
67.7
11.1
94.3
19.0
158
11.1
94.3
19
158
27.8
225
35.7
282
400
16
406.4
7.9
77.6
12.7
123
21.4
203
12.7
123
21.4
203
30.9
286
40.5
365
450
18
457.2
7.9
87.5
14.3
156
23.8
254
14.3
156
23.8
254
34.9
363
45.2
459
500
20
508.0
7.9
97.4
15.1
184
26.2
311
15.1
184
26.2
311
38.1
441
50.0
565
MATERIAL
USED PIPE
SGP-B BUTT WELDING PIPE
SGP-E
STPG-38E
ELECTRIC RESIST WELDED STEEL
CARBON STEEL PIPE FOR ORDINARY PIPING
CARBON STEEL PIPE FOR PRESSURE SERVICE
46
STPT-38S
STPT-38S SEAMLESS CARBON STEEL
CARBON STEEL PIPE FOR HIGH TEMPERATURE
ASTM STANDARD STEEL PIPE ASA PIPE SCHEDULE Wall = wall thickness in mm Wt = weights in kg/m Nominal pipe size mm Inch
O.D mm
Schedule 10 Wall Wt
Schedule 20 Wall Wt
Schedule 30 Wall Wt
Standard Wall
Wt
Schedule 40 Wall Wt
Schedule 60 Wall Wt
Extra strong Wall Wt
Schedule 80 Wall Wt
Schedule 100 Wall Wt
Schedule 120 Wall Wt
Schedule 140 Wall Wt
Schedule 160 Wall Wt
Double extra strong Wall Wt
6
1/8
10.3
1.7
0.357
1.7
0.357
2.4
0.470
2.4
0.470
8
¼
13.7
2.2
0.625
2.2
0.625
3.0
0.804
3.0
0.804
10
3/8
17.1
2.3
0.848
2.3
0.848
3.2
1.10
3.2
1.10
15
½
21.3
2.8
1.26
2.8
1.26
3.7
1.62
3.7
1.62
20
¾
26.7
2.9
1.68
2.9
1.68
3.9
2.19
3.9
2.19
5.6
2.89
7.8
3.63
25
1
33.4
3.4
2.50
3.4
2.50
4.5
3.23
4.5
3.23
6.4
4.23
9.1
5.45
32
1¼
42.2
3.6
3.38
3.6
3.38
4.9
4.46
4.9
4.46
6.4
5.60
9.7
7.75
40
1½
48.3
3.7
4.05
3.7
4.05
5.1
5.40
5.1
5.40
7.1
7.23
10.2
9.54
50
2
60.3
3.9
5.43
3.9
5.43
5.5
7.47
5.5
7.47
8.7
11.1
11.1
13.4
65
2½
73.0
5.2
8.62
5.2
8.62
7.0
11.4
7.0
11.4
9.5
14.9
14.0
20.4
11.1
21.3
15.2
27.7
16.2
34.0
4.8
1.95
7.5
2.54
80
3
88.9
5.5
11.3
5.5
11.3
7.6
15.3
7.6
15.3
90
3½
101.6
5.7
13.6
5.7
13.6
8.1
18.6
8.1
18.6
100
4
114.3
6.0
16.1
6.0
16.1
8.6
22.3
8.6
22.3
11.1
28.3
13.5
33.5
17.1
41.1
125
5
141.3
6.6
21.8
6.6
21.8
9.5
30.9
9.5
30.9
12.7
40.2
15.9
49.0
19.0
57.4
150
6
168.3
7.1
28.2
7.1
28.2
18.3
67.5
21.9
79.1
200
8
219.1
6.4
33.3
7.0
36.7
8.2
42.5
8.2
42.5
23.0
112
22.2
108
250
10
273.0
6.4
41.7
7.8
50.9
9.3
60.2
9.3
300
12
323.9
6.4
49.7
8.4
65.1
9.5
73.8
10.3
350
14
355.6
6.4
54.6
7.9
68.1
9.5
81.2
9.5
81.2
400
16
406.4
6.4
62.6
7.9
77.9
9.5
93.1
9.5
93.1
450
18
457.2
6.4
70.5
7.9
87.8
11.1
122
9.5
500
20
506.0
6.4
78.5
9.5
117
12.7
155
9.5
550
22
558.8
6.4
86.4
9.5
129
12.7
171
9.5
129
600
24
609.6
6.4
94.7
9.5
141
14.3
210
9.5
141
650
26
660.4
7.9
128
128
203
9.5
153
12.7
203
700
28
711.2
7.9
138
138
219
15.9
272
9.5
165
12.7
219
750
30
762.0
7.9
147
147
234
15.9
292
9.5
176
12.7
234
800
32
812.8
7.9
157
157
250
15.9
312
9.5
186
12.7
250
850
34
863.8
7.9
167
167
266
15.9
332
9.5
200
12.7
266
900
36
914.4
7.9
177
177
282
15.9
361
9.5
212
12.7
282
11.0
42.5
11.0
42.5
12.7
64.6
12.7
64.6
81.5
15.1
95.8
18.3
115
21.4
133
25.4
156
28.6
172
25.4
155
97.4
17.4
132
21.4
160
25.4
187
28.6
208
33.3
239
25.4
187
107
19.0
158
23.8
195
27.8
224
31.8
253
35.7
281
123
21.4
203
26.2
245
30.9
286
36.5
333
40.5
365
12.7
139
23.8
254
29.4
310
34.9
363
39.7
408
45.2
459
12.7
155
26.2
311
32.5
381
38.1
441
44.4
508
50.0
564
75.8
14.3
54.2 90.7
53.1
60.2
12.7
81.5
12.7
79.7
14.3
109
12.7
11.1
94.3
15.1
126
12.7
12.7
123
16.7
180
12.7
105
14.3
156
19.0
206
117
15.1
183
20.6
248
22.2
294
12.7
171
28.6
373
34.9
451
41.3
526
47.8
600
54.0
671
17.4
255
24.6
355
12.7
187
30.9
441
38.9
547
48.0
639
52.4
719
59.5
807
47
15.1
18.3
10.3
20.6
101
API STANDARD STEEL PIPE STANDARD
API-5L GRADE B
mm
INCH
OUTSIDE DIAMETER (mm)
8
¼
13.7
NOMINAL DIAMETER
10
15
20
25
32
40
50
65
80
90
100
125
150
3/8
½
¾
1
1¼
1½
2
2½
3
3½
4
5
6
17.1
21.3
26.7
33.4
42.4
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
STD XS XXS
SCHEDULE
THICKNESS (mm)
WEIGHT (kg/m)
STD
40
2.2
0.625
XS
80
3.0
0.804
STD
40
2.3
0.848 1.10
XS
80
3.2
STD
40
2.8
1.26
XS
80
3.7
1.62
-
160
4.8
1.95
XXS
-
7.5
3.63
STD
40
2.9
1.68
XS
80
3.9
2.19
-
160
5.6
2.18
XXS
-
7.8
3.64
STD
40
3.4
2.50
XS
80
4.5
3.23
-
160
6.4
4.23
XXS
-
9.1
5.45
STD
-
3.56
3.38
XS
80
4.8
4.46
XXS
-
9.7
7.76
STD
40
3.7
4.05
XS
80
5.1
5.40
-
160
7.1
7.23
XXS
-
10.16
9.55
STD
40
3.9
5.43
XS
80
5.5
7.47
-
160
8.7
11.1
XXS
-
11.1
13.4
STD
40
5.2
8.62
XS
80
7.0
11.4
XXS
-
14.0
20.4
STD
40
5.5
11.3
XS
80
7.6
15.2
-
160
11.1
21.3
XXS
-
15.24
27.67
STD
40
5.7
13.5 18.7
XS
80
8.1
STD
40
6.0
16.1
XS
80
8.6
22.3
-
160
13.5
33.53
XXS
-
17.1
41.0
STD
40
6.6
21.8
XS
80
9.5
30.9
XXS
-
19.05
57.42
STD
40
7.1
28.2
XS
80
11.0
42.5
-
120
14.3
54.2
-
160
18.3
67.5
XXS
-
21.9
79.1
48
API STANDARD STEEL PIPE…cont STANDARD
API-5L GRADE B
NOMINAL DIAMETER mm
200
250
300
INCH
8
10
12
OUTSIDE DIAMETER (mm)
219.1
273
323.9
STD XS XXS
SCHEDULE
THICKNESS (mm)
WEIGHT (kg/m)
-
20
6.4
33.3
-
30
7.0
36.8
STD
40
8.2
42.5
XS
80
12.7
64.6
-
120
18.3
90.3
XXS
-
22.2
108
-
30
7.8
51
STD
40
9.3
60.2
XS
60
12.7
81.5
-
80
15.1
95.8
-
120
21.4
133
-
160
28.6
172
-
20
6.4
49.7
-
30
8.4
65.1
STD
-
9.5
73.8
-
40
10.3
79.7
XS
-
12.7
97.4
60
14.3
109
-
350
400
450
500
550 600
14
16
18
20
22 24
355.6
-
80
17.5
132
-
100
21.4
160
XXS
120
25.4
187
-
10
6.4
54.7
-
20
7.9
68
STD
30
9.5
81.2
-
40
11.1
94.3
XS
-
12.7
107
-
60
15.1
127
-
80
19.0
158
-
100
23.8
195
-
120
27.8
224
-
20
7.9
77.9
-
30
9.5
93.1
STD
40
12.7
123
-
60
16.7
160
-
100
26.2
245
-
120
31.0
286
-
140
36.5
333
STD
20
9.5
105
XS
-
12.7
139
-
60
19.0
205
-
80
23.8
254
STD
20
9.5
117
XS
30
12.7
155
-
40
15.1
183
-
30
12.7
171
STD
20
9.5
141
XS
-
12.7
187
406.4
457.2
508
558.8 609.6
-
49
COPPER PIPES 1.
Scope This standard covers copper pipe used for general piping.
2.
Dimensions WALL THICKNESS AND WEIGHT
NOMINAL DIAMETER (mm)
OUTSIDE DIAMETER (mm)
UA THICKNESS (A) (mm)
UB WEIGHT (kg/m)
THICKNESS (B) (mm)
UC WEIGHT (kg/m)
THICKNESS ( C ) (mm)
WEIGHT (kg/m)
4
6
1.0
0.140
-
-
1.2
0.161
6
10
1.0
0.251
-
-
1.4
0.330
10
15
1.0
0.391
-
-
1.6
0.559
15
20
1.6
0.822
1.6
0.822
-
-
20
25
1.6
1.046
1.8
1.166
-
-
25
30
1.6
1.269
1.8
1.418
-
-
32
35
-
-
2.3
2.10
-
-
40
45
2.0
2.40
2.3
2.74
-
-
50
55
2.0
2.96
2.5
3.67
-
-
65
70
2.0
3.80
3.0
5.61
-
-
∆
80
85
2.5
5.76
3.5
7.97
-
-
∆
100
110
3.0
8.97
4.0
11.84
-
-
∆
125
140
3.0
11.48
5.0
18.85
-
-
∆
150
160
3.5
15.30
5.5
23.73
-
-
∆
200
210
4.0
23.01
7.0
39.69
-
-
∆
250
270
4.5
33.37
9.0
65.60
-
-
∆
300
320
5.0
43.99
10.0
86.58
-
-
350
363.7
5.0
50.09
-
-
-
-
NOTE: 1)
Pipe outside diameter 270 mm and smaller shall conform to JIS H3603
2)
Mark * not to be used except special cases
3)
Mark ∆ not to be used except special cases
4)
The above standard base on ISSO – 0021000E
50
ALUMINIUM BRASS PIPE & TUBES
WALL THICKNESS AND WEIGHT
NOMINAL DIAMETER Mm
OUTSIDE DIAMETER
INCH
LA THK. (mm)
*
LB
WEIGHT (kg/m)
THK. (mm)
*
WEIGHT (kg/m
LC THK. (mm)
*
WEIGHT (kg/m
8
9.53
1.6
SWG 16
0.33
10
15.14
2.0
SWG 14
0.69
2.3
SWG 13
1.17
15
½
21.50
1.4
SWG 17
0.74
25
1
28.25
1.4
SWG 17
0.99
2.0
SWG 14
1.38
2.6
SWG 12
1.76
40
1½
40.95
1.4
SWG 17
1.46
2.0
SWG 14
2.05
3.7
SWG 9
3.63
50
2
54.05
1.6
SWG 16
2.22
2.0
SWG 14
2.75
4.5
SWG 7
5.89
∆ 65
2½
66.8
1.6
SWG 16
2.75
∆ 80
3
79.9
1.8
SWG 15
3.71
∆ 100
4
106.3
2.3
SWG 13
6.31
∆ 125
5
131.7
2.3
SWG 13
7.85
∆ 150
6
157.7
2.6
SWG 12
10.64
∆ 200
8
208.5
2.6
SWG 12
14.13
∆ 250
10
260.5
3.3
SWG 10
22.40
∆ 300
12
312.1
3.7
SWG 9
30.11
∆ 350
14
363.7
4.1
SWG 8
38.91
∆ 400
16
414.5
4.1
SWG 8
44.40
∆ 450
18
465.3
4.1
SWG 8
49.90
∆ 500
20
516.9
4.5
SWG 7
60.85
∆ 550
22
567.7
4.5
SWG 7
66.88
∆ 600
24
619.4
4.9
SWG 6
79.46
∆ 650
25
660.4
4.9
SWG 6
84.76
∆ 700
28
711.2
6.4
SWG 3
119.03
∆ 750
29 ½
762.0
6.4
SWG 3
127.61
∆ 800
30
812.8
6.4
SWG 3
136.19
∆ 850
33 ½
863.6
7.0
SWG 2
158.23
∆ 900
35 ½
914.4
7.0
SWG 2
167.62
∆ 1000
40
1016.0
8.3
SWG 0
220.72
∆ 1100
43 ¼
1117.6
8.3
SWG 0
242.97
∆ 1200
47
1219.2
8.3
SWG 0
265.22
∆ 1350
53
1371.6
8.3
SWG 0
298.60
REMARK:
1)
Mark * shows wire gauge corresponding to the thickness
2)
Mark ∆ not to be used except special cases
3)
The above standard base on ISSO-0022000C
51
DIN STANDARD COPPER PIPE Pipe seamless and seam welded Material CUN10FE1MN – 90/10 copper-nickel-iron, or CUN30MN1FE – 70/30 copper-nickel
OUTSIDE DIAMETER OF PIPE NOMINAL ACTUAL (INCH) (mm)
WALL THICKNESS S (mm) (1)
2
3
4
5
6
THEOR. WEIGHT (1) (kg/m)
SEAMLESS 8
0.8
•
1
1.5
0.16
1/8
10
0.8
•
1
1
0.20
¼
12
0.8
•
1
¼
14
•
1
3/8
16
•
1
1.5
½
20
•
1
1.5
¾
25
•
1.5
2
1
30
•
1.5
2
1¼
38
•
1.5
1½
44.5
•
2
57
2½
1.5
0.25 2.5
0.36
3
0.42
4
0.53
4
0.99
2.5
5
1.20
2
3
6
1.55
1.5
2
2.5
•
1.5
2
2.5
3
76
•
2
2.5
-
-
4
4.15
3
89
•
2
2.5
3
-
4
4.86
4
108
•
2.5
3
3.5
-
5
5
133
•
2.5
3
-
-
5
6
9.16
6
159
•
2.5
3
3.5
-
6
8
11.00
7
194
•
2.5
3
3.5
4
6
8
13.43
8
219
•
3
3.5
4
5
8
10
18.12
10
267
•
3
4
-
6
8
10
22.24
12
324
•
4
4.5
5
35.94
14
368
•
4
4.5
5.5
40.89
16
419
6
52.13
4
•
4.5
2
1.81 2.33
7.40
SEAM WELDED 8
219
•
3
3.5
4
5
8
10
18.21
10
267
•
3
4
-
6
8
10
22.24
12
324
•
4
4.5
5
35.94
14
368
•
4
4.5
5.5
40.89
16
419
4
•
4.5
6
52.70
18
457
4
•
4.5
7
57.48
20
508
4.5
•
5
7.5
70.92
24
610
4.5
•
5.5
9
76.20
28
711
•
6
6.5
10
118.00
32
813
•
6
7
11
135.00
36
914
•
8
12
203.57
40
1016
•
8
13.5
225.00
8.5
Pipe in sizes and alloys other than the above and larger than 1016 mm are also available • Selected sizes are in accordance with the pipe components as per DIN 86087 up to 86090
52
1.
COPPER NICKEL PIPE AND TUBE (CNTF) Scope This standard cover copper nickel pipes and tubes for ship
2.
Dimension NOMINAL DIAMETER
THICKNESS & WEIGHT
OUTSIDE DIAMETER (mm)
90/10 Cu-Ni THICKNESS (mm)
*
WEIGHT (kg/m)
21.5
1.4
SWG 17
0.79
1
28.2
1.4
SWG 17
1.05
40
1½
40.9
1.4
SWG 17
1.55
50
2
54.1
1.6
SWG 16
2.36
65
2½
66.8
1.6
SWG 16
2.93
80
3
79.9
1.8
SWG 15
3.95
100
4
106.3
2.3
SWG 13
6.72
125
5
131.7
2.3
SWG 13
8.36
150
6
157.7
2.6
SWG 12
11.33
200
8
208.5
2.6
SWG 12
15.04
250
10
260.5
3.3
SWG 10
23.84
300
12
312.1
3.7
SWG 9
32.05
350
14
363.7
4.1
SWG 8
41.41
400
16
414.5
4.1
SWG 8
47.26
450
18
465.3
4.1
SWG 8
53.11
500
20
516.9
4.5
SWG 7
64.76
550
22
567.7
4.5
SWG 7
71.18
600
24
619.4
4.9
SWG 6
84.57
650
25
660.4
4.9
SWG 6
90.21
700
28
711.2
6.4
SWG 3
126.69
750
29 ½
762.0
6.4
SWG 3
135.82
800
30
812.8
6.4
SWG 3
144.95
850
33 ½
863.6
7.0
SWG 2
168.41
Mm
INCH
15
½
25
900
35 ½
914.4
7.0
SWG 2
178.40
1000
40
1016
8.3
SWG 0
234.91
1100
43 ½
1117.6
8.3
SWG 0
258.59
1200
47
1219.2
8.3
SWG 0
282.28
1350
53
1371.6
8.3
SWG 0
317.80
NOTE: 1) 2)
The above standard base on ISSO-0023000C * Mark shows wire gauge of equivalent thickness
53
SEAMLESS STEEL PRECISION TUBES DRAWN OR COLD ROLLED DIMENSIONS NOMINAL WALL DIMENSION THK. PERM. S VAR OUTSIDE DIAMETER NOMINAL PERM. DIMENSION VAR 4
0.5
0.6
0.8
1
1.2
1.5
1.8
2
2.2
2.5
2.8
3
3.5
4
4.5
5
DIN 2391 5.5
6
7
8
9
10
± 10% OF NOMINAL DIMENSION S
WALL THK. S OUT.DIA NOMINAL DIMENSION
INSIDE DIAMETER NOMINAL DIMENSION AND PERMISSIBLE VARIATION
4
3 ± 0.3
2.8 ± 0.30
2.4 ± 0.30
2 ± 0.30
5
4 ± 0.3
3.8 ± 0.30
3.4 ± 0.30
3 ± 0.30
6
5 ± 0.25
4.8 ± 0.25
4.4 ± 0.25
4 ± 0.25
3.6 ± 0.30
3 ± 0.30
6 ± 0.20
5.8 ± 0.20
5.4 ± 0.20
5 ± 0.20
4.6 ±0.30
4 ± 0.30
8
7 ± 0.20
6.8 ± 0.20
6.4 ± 0.20
6 ± 0.20
5.6 ± 0.30
5 ± 0.30
4.4± 0.35
4 ± 0.35
3.6 ±0.40
3 ± 0.40
8
(9)
8 ± 0.15
7.8 ± 0.15
7.4 ± 0.15
7 ± 0.20
6.6 ± 0.25
6 ± 0.25
5.4 ±0.35
5 ± 0.35
4.6 ±0.40
4 ± 0.40
(9)
(7)
± 0.1
The stepped lines indicate ratios of wall thickness/ outside diameter for 1/20, 1/40 and 1/60 as contained in DIN 2391 sheet 2
5 6 (7)
10
9 ± 0.15
8.8 ± 0.15
8.4 ± 0.15
8 ± 0.20
7.6 ± 0.25
7 ± 0.25
6.4 ±0.30
6 ± 0.30
5.6 ±0.35
5 ± 0.35
12
11 ± 0.15
10.8 ±0.15 10.4 ±0.15
10 ±0.15
9.6 ± 0.20
9 ± 0.20
8.4 ±0.25
8 ± 0.25
7.6 ±0.30
7 ± 0.30
6.4 ±0.40
6 ± 0.40
12
(13)
12 ± 0.08
11.8 ±0.15 11.4 ±0.15
11 ±0.15
10.6± 0.15
10 ±0.20
9.4 ±0.25
9 ± 0.25
8.6 ±0.30
8 ± 0.30
7.4 ± 0.40
7 ± 0.40
(13)
14
13 ± 0.08
12.8 ±0.08 12.4 ±0.08
12 ±0.08
11.6± 0.15
11 ±0.15
10.4 ±0.20
10 ±0.20
9.6 ±0.25
9 ± 0.25
8.4 ± 0.30
8 ± 0.30
14
15
14 ± 0.08
13.8 ±0.08 13.4 ±0.08
13 ±0.08
12.6 ±0.08
12 ±0.15
11.4 ±0.20
11 ±0.20
10.6 ±0.25 10 ± 0.25
9.4 ± 0.30
9 ± 0.30
16
15 ± 0.08
14.8 ±0.08 14.4 ±0.08
14 ±0.08
13.6 ±0.08
13 ± 0.08
12.4 ±0.15
12 ±0.15
11.6 ±0.20 11 ± 0.20
10.4 ±0.30
10 ± 0.30
9 ±0.35
8 ± 0.35
18
17 ± 0.08
16.8 ±0.08 16.4 ±0.08
16 ±0.08
15.6 ±0.08
15 ±0.08
14.4 ±0.08
14 ±0.08
13.6 ±0.20 13 ± 0.20
12.4 ±0.20
12 ± 0.20
11 ± 0.35
10 ± 0.35
19 ± 0.08
18.8 ±0.08 18.4 ±0.08
18 ±0.08
17.6 ±0.08
17 ±0.08
16.4 ±0.08
16 ±0.08
15.6 ±0.15 15 ± 0.15
14.4 ±0.15
14 ± 0.20
13 ± 0.30
12 ± 0.35
11± 0.35
10 ± 0.35
20
22
21 ± 0.08
20.8 ±0.08 20.4 ±0.08
20 ±0.08
19.6 ±0.08
19 ±0.08
18.4 ±0.08
18 ±0.08
17.6 ±0.08 17 ± 0.15
16.4 ±0.15
16 ± 0.15
15 ± 0.20
14 ± 0.30
13 ± 0.35
12 ± 0.35
22
25
24 ± 0.08
23.8 ±0.08 23.4 ±0.08
23 ±0.08
22.6 ±0.08
22 ±0.08
21.4 ±0.08
21 ±0.08
20.6 ±0.08 20 ± 0.08
19.4 ±0.15
19 ± 0.15
18± 0.15
17 ± 0.20
16 ± 0.20
15 ± 0.30
25
(26)
25 ± 0.08
24.8 ±0.08 24.4 ±0.08
24 ±0.08
23.6 ±0.08
23 ±0.08
22.4 ±0.08
22 ±0.08
21.6 ±0.08 21 ± 0.08
20.4 ±0.15
20 ±0.15
19 ± 0.15
18 ± 0.15
17 ± 0.20
16 ± 0.30
(26)
28
27 ± 0.08
26.8 ±0.08 26.4 ±0.08
26 ±0.08
25.6 ±0.08
25 ±0.08
24.4 ±0.08
24 ±0.08
23.6 ±0.08 23 ± 0.08
22.4 ±0.08
22 ±0.08
21 ± 0.15
20 ± 0.15
19 ± 0.15
18 ± 0.20
17 ± 0.30
16 ± 0.30
28
30
29 ± 0.08
28.8 ±0.08 28.4 ±0.08
28 ±0.08
27.6 ±0.08
27 ±0.08
26.4 ±0.08
26 ± 0.08
25.6 ±0.08 25 ± 0.08
24.4 ±0.08
24 ±0.08
23 ± 0.15
22 ± 0.15
21 ± 0.15
20 ± 0.15
19 ± 0.30
18 ± 0.30
30
32
31 ± 0.15
30.8 ±0.15 30.4 ±0.15
30 ±0.15
29.6 ±0.15
29 ±0.15
28.4 ±0.15
28 ±0.15
27.6 ±0.15 27 ± 0.15
26.4±0.15
26±0.15
25 ± 0.15
24 ± 0.15
23 ± 0.15
22 ± 0.15
21 ± 0.30
20 ± 0.30
35
34 ± 0.15
33.8 ± .15
33.4 ±0.15
33 ±0.15
32.6 ±0.15
32 ±0.15
31.4 ±0.15
31 ±0.15
30.6 ±0.15 30 ± 0.15
29.4 ±0.15
29 ±0.15
28 ± 0.15
27 ± 0.15
26 ± 0.15
25 ± 0.15
24 ± 0.20
23 ± 0.20
21 ± 0.20
37± 0.15
36.8 ±0.15 36.4 ±0.15
36 ±0.15
35.6 ±0.15
35 ±0.15
34.4 ±0.15
34 ±0.15
33.6 ±0.15 33 ± 0.15
32.4 ±0.15
32 ±0.15
31 ± 0.15
30 ± 0.15
29 ± 0.15
28 ± 0.15
27 ± 0.15
26 ± 0.15
24 ± 0.20
22 ± 0.25
38
39± 0.15
38.8 ±0.15 38.4 ±0.15
38 ±0.15
37.6 ±0.15
37 ±0.15
36.4 ±0.15
36 ±0.15
35.6 ±0.15 35 ± 0.15
34.4 ±0.15
34 ±0.15
33 ± 0.15
32 ± 0.15
31 ± 0.15
30 ± 0.15
29 ± 0.15
28 ± 0.15
26 ± 0.20
24 ± 0.25
40
42
40 ± 0.20
39.6 ±0.20
39 ±0.20
38.4 ±0.20
38 ±0.20
37.6 ±0.20 37 ± 0.20
36.4 ± 0.20
36 ± 0.20
35 ± 0.20
34 ± 0.20
33 ± 0.20
32 ± 0.20
31± 0.20
30 ± 0.20
28 ± 0.20
26 ± 0.20
42
45
43 ± 0.20
42.6 ±0.20
42 ±0.20
41.4 ±0.20
41 ±0.20
40.6 ±0.20 40 ± 0.20
39.4 ±0.20
39 ±0.20
38 ± 0.20
37 ± 0.20
36 ± 0.20
35 ± 0.20
34 ± 0.20
33 ± 0.20
31 ± 0.20
29 ± 0.20
45
46 ± 0.20
45.6 ±0.20
45 ±0.20
44.4±0.20
44 ±0.20
43.6 ±0.20 43 ± 0.20
42.4 ±0.20
42 ±0.20
41 ± 0.20
40 ± 0.20
39 ± 0.20
38 ± 0.20
37 ± 0.20
36 ± 0.20
34 ± 0.20
32 ± 0.20
48
50
48 ± 0.20
47.6 ±0.20
47 ±0.20
46.4 ±0.20
46 ±0.20
45.6 ±0.20 45 ±0.20
44.4 ±0.20
44 ±0.20
43 ± 0.20
42 ± 0.20
41 ± 0.20
40 ± 0.20
39 ± 0.20
38 ± 0.20
36 ± 0.20
34 ± 0.20
(52)
50 ± 0.25
49.6 ±0.20
49 ±0.25
48.4 ±0.25
48 ±0.25
47.6 ±0.25 47 ± 0.25
46.4 ±0.25
46 ±0.25
45 ± 0.25
44 ± 0.25
43 ± 0.25
42 ± 0.25
41 ± 0.30
40 ± 0.20
38 ± 0.25
36 ± 0.25 34 ±0.25 32 ± 0.25
(52)
20
38
± 0.8
± 0.15
40
48
55
± 0.20
± 0.25
10
15 16 18
32 35
50
53 ± 0.25
52.6 ±0.25
52 ±0.25
51.4 ±0.25
51 ±0.25
50.6 ±0.25 50 ± 0.25
49.4 ±0.25
49 ±0.25
48 ± 0.25
47 ± 0.25
46 ± 0.25
45 ± 0.25
44 ± 0.25
43 ± 0.25
41 ± 0.25
39 ± 0.25 37 ± 0.25 35 ± 0.25
55
60
58 ± 0.25
57.6 ±0.25
57 ±0.25
56.4 ±0.25
56 ±0.25
55.6 ±0.25 55 ± 0.25
54.4 ±0.25
54.±0.25
53 ± 0.25
52 ± 0.25
51 ± 0.25
50 ± 0.25
49 ± 0.25
48 ± 0.25
46 ± 0.25
44 ± 0.25 42 ± 0.25 40 ± 0.25
60
63
61 ± 0.30
60.6 ±0.30
60 ±0.30
59.4 ±0.30
59 ±0.30
58.6 ±0.30 58 ± 0.30
57.4 ±0.30
57 ±0.30
56 ± 0.30
55 ± 0.30
54 ± 0.30
53 ± 0.30
52 ± 0.30
51 ± 0.25
49 ± 0.30
47 ± 0.30 45 ± 0.30 43 ± 0.30
63
63 ± 0.30
62.6 ±0.30
62 ±0.30
61.4 ±0.30
61 ±0.30
60.6 ±0.30 60 ± 0.30
59.4 ±0.30
59 ±0.30
58 ± 0.30
57 ± 0.30
56 ± 0.30
55 ± 0.30
54 ± 0.30
53 ± 0.30
51 ± 0.30
49 ± 0.30 47 ± 0.30 45 ± 0.30
(65)
70
68 ± 0.30
67.6 ±0.30
67 ± 0.30
66.4 ±0.30
66 ±0.30
65.6 ±0.30 65 ± 0.30
64.4 ±0.30
64 ±0.30
63 ± 0.30
62 ± 0.30
61 ± 0.30
60 ± 0.30
59 ± 0.30
58 ± 0.30
56 ± 0.30
54 ± 0.30 52 ± 0.30 50 ± 0.30
70
(75)
73 ± 0.35
72.6 ±0.35
72 ±0.35
71.4 ±0.35
71 ±0.35
70.6 ±0.35 70 ± 0.35
69.4 ± 0.35
69 ± 0.35
68 ± 0.35
67 ± 0.35
66 ± 0.35
65 ± 0.35
64 ± 0.35
63 ± 0.35
61 ± 0.35
59 ± 0.35 57 ± 0.35 55 ± 0.35
(75)
78 ± 0.35
77.6 ±0.35
77 ±0.35
76.4 ±0.35
76 ±0.35
75.6 ±0.35 75 ± 0.35
74.4 ±0.35
74 ±0.35
73 ± 0.35
72 ± 0.35
71 ± 0.35
70 ± 0.35
69 ± 0.35
68 ± 0.35
66 ± 0.35
64 ± 0.35 62 ± 0.35 60 ± 0.35
80
82 ±0.40
81.4 ±0.40
81 ±0.40
80.6 ±0.40 80 ± 0.40
79.4 ± 0.40
79 ± 0.40
78 ± 0.40
77 ± 0.40
76 ± 0.40
75 ± 0.40
74 ± 0.40
73 ± 0.40
71 ± 0.40
69 ± 0.40 67 ± 0.40 65 ± 0.40
(85)
87 ±0.40
86.4 ±0.40
86 ±0.40
85.6 ±0.40 85 ± 0.40
84.4 ±0.40
84 ±0.40
83 ± 0.40
82 ± 0.40
81 ± 0.40
80 ± 0.40
79 ± 0.40
78 ± 0.40
76 ± 0.40
74 ± 0.40 72 ± 0.40 70 ± 0.40
90
91 ±0.45
90.6 ±0.45 90 ± 0.45
89.4 ±0.45
89 ±0.45
88 ± 0.45
87 ± 0.45
86 ± 0.45
85 ± 0.45
84 ± 0.45
83 ± 0.45
81 ± 0.45
79 ± 0.45 77 ± 0.45 75 ± 0.45
(95)
96 ±0.45
95.6 ±0.45 95 ± 0.45
91 ± 0.45
(65)
80 (85) 90 (95) 100 110 120
± 0.30
± 0.35
± 0.40
± 0.45
± 0.50
94.4 ±0.45
94 ±0.45
93 ± 0.45
92 ± 0.45
90 ± 0.45
89 ± 0.45
88 ± 0.45
86 ± 0.45
84 ± 0.45 82 ± 0.45 80 ± 0.45
100
106±0.50 105.6±0.50 105 ±0.50 104.4±0.50
104±0.50
103 ±0.50
102 ± 0.50 101 ± 0.50 100 ± 0.50
99 ± 0.50
98 ± 0.50
96 ± 0.50
94 ± 0.50 92 ± 0.50 90 ± 0.50
110
116±0.50 115.8±0.50 115 ±0.50 114.4±0.50
114±0.50
113 ± 0.50
112 ±0.50
54
111 ± 0.50 110 ± 0.50 109 ± 0.50 108 ± 0.50 106 ±0.50 104± 0.50
102±0.50 100±0.50
120
FLANGE JIS STANDARD 5 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2221) FLANGE – JIS 5K W1
h
W1
a
r
h
b
t W2
d
W2
d
0
C
C
D
D
NOM.DIA 10 - 400
t
T
0
NOM.DIA 450 - 1000
DIMENSION NOM. DIA.
OUT. DIA.
do
D
t
T
a
10
17.3
17.8
75
9
-
-
15
21.7
22.2
80
9
-
20
27.2
27.7
85
10
25
34
34.5
95
32
42.7
43.2
40
48.6
49.1
50
60.5
65
b
r
C
NO.
h
THREAD
L
W1
W2
(kg)
-
-
55
4
12
M10
35
5
2.5
0.27
-
-
-
60
4
12
M10
35
5
3
0.30
-
-
-
-
65
4
12
M10
35
5
3
0.37
10
-
-
-
-
75
4
12
M10
35
5
3
0.45
115
12
-
-
-
-
90
4
15
M12
40
6
3
0.78
120
12
-
-
-
-
95
4
15
M12
40
6
3
0.83
61.1
130
14
-
-
-
-
105
4
15
M12
45
6
3
1.07
76.3
77.1
155
14
-
-
-
-
130
4
15
M12
45
6
4
1.49
80
89.1
90
180
14
-
-
-
-
145
4
19
M16
50
6
4
1.99
(90)
101.6
102.6
190
14
-
-
-
-
155
4
19
M16
50
6
4
2.09
100
114.3
115.4
200
16
-
-
-
-
165
8
19
M16
55
7
4
2.39
125
139.8
141.2
235
16
-
-
-
-
200
8
19
M16
55
7
4
3.23
150
165.2
166.6
265
18
-
-
-
-
230
8
19
M16
60
7
5
4.41
(175)
190.7
192.1
300
18
-
-
-
-
260
8
23
M20
60
7.5
5
5.51
200
216.3
218
320
20
-
-
-
-
280
8
23
M20
65
8.5
6
6.33
(225)
241.8
243.7
345
20
-
-
-
-
305
12
23
M20
65
9
6
6.64
250
267.4
269.5
385
22
-
-
-
-
345
12
23
M20
70
10
6
9.45
300
318.5
321
430
22
-
-
-
-
390
12
23
M20
70
10
6
10.3
350
355.6
358.1
480
24
-
-
-
-
435
12
25
M22
75
12
7
14
400
406.4
409
540
24
-
-
-
-
495
16
25
M22
75
13
7
16.9
450
457.2
460
605
24
40
495
500
5
555
16
25
M22
75
12
7
24.8
500
508
511
655
24
40
546
552
5
605
20
25
M22
75
12
7
26.9
550
558.8
562
720
26
42
597
603
5
665
20
27
M24
80
12
7
34.1
600
609.6
613
770
26
44
648
654
5
715
24
27
M24
80
12
7
37.5
650
660.4
664
825
26
48
702
708
5
770
24
27
M24
80
12
7
42.8
700
711.2
715
875
26
48
751
758
5
820
24
27
M24
80
12
7
45.4
750
762
766
945
28
52
802
810
5
880
24
33
M30
90
12
7
57.4
800
812.8
817
995
28
52
854
862
5
930
24
33
M30
90
13
8
60.8
(850)
863.6
868
1045
28
54
904
912
5
980
24
33
M30
90
13
8
63.5
900
914.4
919
1095
30
56
956
964
5
1030
24
33
M30
95
13
8
75.3
1000
1016
1021
1195
32
60
1058
1066
5
1130
28
33
M30
100
14
9
88.5
55
JIS STANDARD 10 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2222) FLANGE – JIS 10K
W1
a
h
W1
r
h
W2
t T
b
t W2
d0 C D
d0 C D
NOM.DIA 250 - 1000
NOM.DIA 10 - 225 DIMENSION NOM. DIA.
OUT. DIA.
do
D
t
T
a
10
17.3
17.8
90
12
-
-
15
21.7
22.2
95
12
-
20
27.2
27.7
100
14
25
34
34.5
125
32
42.7
43.2
40
48.6
50
r
C
NO.
h
THREAD
L
W1
W2
(kg)
-
-
65
4
15
M12
40
5
2.5
0.52
-
-
-
70
4
15
M12
40
5
3
0.57
-
-
-
-
75
4
15
M12
45
5
3
0.73
14
-
-
-
-
90
4
19
M16
50
5
3
1.13
135
16
-
-
-
-
100
4
19
M16
55
6
3
1.48
49.1
140
16
-
-
-
-
105
4
19
M16
55
6
3
1.56
60.5
61.1
155
16
-
-
-
-
120
4
19
M16
55
6
3
1.88
65
76.3
77.1
175
18
-
-
-
-
140
4
19
M16
60
6.5
4
2.6
80
89.1
90
185
18
-
-
-
-
150
8
19
M16
60
6.5
4
2.61
(90)
101.6
102.6
195
18
-
-
-
-
160
8
19
M16
60
6.5
4
2.76
100
114.3
115.4
210
18
-
-
-
-
175
8
19
M16
60
7
4
3.14
125
139.8
141.2
250
20
-
-
-
-
210
8
23
M20
65
7.5
4
4.77
150
165.2
166.6
280
22
-
-
-
-
240
8
23
M20
70
8
5
6.34
(175)
190.7
192.1
305
22
-
-
-
-
265
12
23
M20
70
9
5
6.82
200
216.3
218
330
22
-
-
-
-
290
12
23
M20
70
9
6
7.53
(225)
b
241.8
243.7
350
22
-
-
-
-
310
12
23
M20
70
9
6
7.74
267.4
269.5
400
24
-
-
-
-
355
12
25
M22
75
10
6
11.8
267.4
269.5
400
24
36
288
292
6
355
12
25
M22
75
10
6
12.7
318.5
321
445
26
-
-
-
-
400
16
25
M22
80
10
6
13.6
318.5
321
445
24
38
340
346
6
400
16
25
M22
75
10
6
13.8
350
355.6
358.1
490
26
42
380
386
6
445
16
25
M22
80
12
7
18.2
400
406.4
409
560
28
44
436
442
6
510
16
27
M24
85
12
7
25.2
450
457.2
460
620
30
48
496
502
6
565
20
27
M24
90
14
8
33
250
300
500
508
511
675
30
48
548
554
6
620
20
27
M24
100
14
8
37.6
550
558.8
562
745
32
52
604
610
6
680
20
33
M30
100
15
9
49.7
600
609.6
613
795
32
52
656
662
6
730
24
33
M30
110
16
10
52.6
650
660.4
664
845
34
56
706
712
6
780
24
33
M30
110
16
10
60.6
700
711.2
715
905
34
58
762
770
6
840
24
33
M30
110
17
10
70.6
750
762
766
970
36
62
816
824
6
900
24
33
M30
110
18
11
85.8
800
812.8
817
1020
36
64
868
876
6
950
28
33
M30
110
19
12
91.2
(850)
863.6
868
1070
36
66
920
928
6
1000
28
33
M30
110
19
12
98.6
900
914.4
919
1120
38
70
971
979
6
1050
28
33
M30
110
22
14
109
1000
1016
1021
1235
40
74
1073
1081
6
1160
28
39
M36
120
22
14
133
56
JIS STANDARD 16 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2223) FLANGE – JIS 16K
a W1
r
h b W2
t
d
T
0
C D NOMINAL DIAMETER 10 ~ 600 DIMENSION NOM. DIA.
OUT. DIA.
do
D
t
T
a
10
17.3
17.8
90
12
16
26
15
21.7
22.2
95
12
16
20
27.2
27.7
100
14
25
34
34.5
125
14
32
42.7
43.2
135
40
48.6
49.1
50
60.5
65
b
r
C
NO.
h
THREAD
L
W1
W2
(kg)
28
4
65
4
15
M12
40
4
2.5
0.52
30
32
4
70
4
15
M12
40
4
3
0.58
20
38
42
4
75
4
15
M12
45
5
3
0.75
20
46
50
4
90
4
19
M16
50
6
3.5
1.16
16
22
56
60
5
100
4
19
M16
55
6.5
4
1.53
140
16
24
62
66
5
105
4
19
M16
55
6.5
4
1.64
61.1
155
16
24
76
80
5
120
8
19
M16
55
6.5
4
1.83
76.3
77.1
175
18
26
94
98
5
140
8
19
M16
60
6.5
4.5
2.58
80
89.1
90
200
18
28
108
112
6
160
8
23
M20
65
6.5
4.5
3.66
90
101.6
102.6
210
18
30
120
124
6
170
8
23
M20
65
6.5
4.5
3.95
100
114.3
115.4
225
18
34
134
138
6
185
8
23
M20
70
7
5
4.94
125
139.8
141.2
270
20
34
164
170
6
225
8
25
M22
70
8
5
7.00
150
165.2
166.6
305
22
38
196
202
6
260
12
25
M22
75
8
5.5
9.62
200
216.3
218
350
22
40
244
252
6
305
12
25
M22
80
9
6.5
12.1
250
267.4
269.5
430
24
44
304
312
6
380
12
27
M24
85
9
6.5
20.0
300
318.5
321
480
26
48
354
364
8
430
16
27
M24
90
11
6.5
24.4
350
355.6
358.1
540
26
52
398
408
8
480
16
33
M30 x3
105
12
8
35.0
400
406.4
409
605
28
60
446
456
10
540
16
33
M30x3
110
12
8
46.2
450
457.2
460
675
30
64
504
514
10
605
20
33
M30 x3
115
16
9
61.9
500
508
511
730
30
68
558
568
10
660
20
33
M30x3
120
16
10
73.2 5
550
558.8
562
795
32
70
612
622
10
720
20
39
M36 x3
130
18
11
88.1
600
609.6
613
845
32
74
666
676
10
770
24
39
M36x3
135
18
11
98.8
57
JIS STANDARD 16 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2223) FLANGE – JIS 16K
45°
b d0
NOMINAL DIAMETER 650 ~ 1200 DIMENSION NOM. OUT. DIA. DIA.
do
D
t
T
a
b
r
f
g
C
No.
h
Thread
L
W1
W2
(kg)
650
660.4
664
895
48
77
704
726
10
5
770
820
24
39
M 36x3
140
18
12
101
700
711.2
715
960
50
80
754
776
10
5
820
875
24
42
M 39x3
150
18
12
120
750
762.0
766
1020
52
83
806
832
10
5
880
935
24
42
M 39x3
150
18
12
141
800
812.8
817
1085
54
86
865
885
10
5
930
990
24
48
M 45x3
160
22
16
161
850
863.6
868
1135
56
89
916
936
10
5
980
1040
24
48
M 45x3
170
22
16
177
900
914.4
919
1185
58
93
968
986
10
5
1030
1090
28
48
M 45x3
170
22
16
191
1000 1016.0
1021
1320
62
99
1070
1098
12
5
1140
1210
28
56
M 52x3
180
22
16
230
1100 1117.6
1123
1420
66
105
1180
1200
12
5
1240
1310
32
56
M 52x3
190
26
19
289
1200 1219.2
1225
1530
70
112
1282
1302
12
5
1350
1420
32
56
M 52x3
200
26
19
348
58
A S A STANDARD STEEL FLANGE SLIP – ON 150 LBS R.F = 1/16” = 1.6mm 150/300 LBS ¼” = 6.4mm 600 LBS
d1 d3
b h
d2
g k D STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N NOM. DIA.
D
d1
d3
b
g
k
h
88.9
30.2
22.3
9.5
34.9
60.3
15.9
SCREWS
WEIGHT (kg)
mm
INCH
NO.
d2
MxL
15
½
4
15.9
M 12 x 40
0.8
20
¾
98.4
38.1
27.7
11.1
42.9
69.8
15.9
4
25
1
107.9
49.2
34.5
12.7
50.8
79.4
17.5
4
15.9
M 12 x 40
0.9
15.9
M 12 x 45
1
32
1¼
117.5
58.8
43.2
14.3
63.5
88.9
20.6
4
15.9
M 12 x 50
1.3
40
1½
127
65.1
49.5
15.9
73.0
98.4
22.2
4
15.9
M 12 x 50
1.4
50
2
152.4
77.8
62
17.4
92.1
120.6
25.4
4
19
M 16 x 60
2.3
65
2½
177.8
90.5
74.7
20.6
104.8
139.7
28.6
4
19
M 16 x 65
3.2
80
3
190.5
107.9
90.7
22.2
127.0
152.4
30.2
4
19
M 16 x 70
3.6
100
4
228.6
134.9
116.1
22.2
157.2
190.5
33.3
8
19
M 16 x 70
5.9
125
5
254
163.5
143.6
22.2
185.7
215.9
36.5
8
22.2
M 20 x 70
6.8
150
6
279.4
192.1
170.7
23.8
215.9
241.3
39.7
8
22.2
M 20 x 75
8.6
200
8
342.9
246.1
221.5
27.0
269.9
298.4
44.4
8
22.2
M 20 x 80
13.6
250
10
406.4
304.8
276.3
28.6
323.8
361.9
49.2
12
25.4
M 22 x 85
19.5
300
12
482.6
365.1
327.1
30.1
381.0
431.8
55.6
12
25.4
M 22 x 90
29.1
350
14
533.4
400
359.1
33.3
412.7
476.2
57.1
12
28.6
M 24 x 95
38.6
400
16
596.9
457.2
410.5
34.9
469.9
539.7
63.5
16
28.6
M 24 x 100
42.2
450
18
635
504.8
461.8
38.1
533.4
577.8
68.3
16
31.7
M 27 x 110
54.5
500
20
698.5
558.8
513.1
41.3
584.2
635.0
73.0
20
31.7
M 27 x 120
70
600
24
812.8
663.6
615.9
46.0
692.1
749.3
82.5
20
34.9
M 30 x 130
95
700
28
927.1
781.0
717.5
50.8
793.7
863.6
87.3
28
34.9
M 30 x 140
123
750
30
984.2
831.8
768.3
52.4
857.2
914.4
88.9
28
34.9
M 30 x 145
138
900
36
1168.4
966.8
920.7
58.7
1022.3
1085.8
161.9
32
41.3
M 36 x 160
211
59
A S A STANDARD STEEL FLANGE SLIP – ON 300 LBS
d1 d3
b h
d2
g k D STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N NOM. DIA.
D
d1
d3
b
g
k
h
SCREWS
WEIGHT (kg)
mm
INCH
NO.
d2
MxL
15
½
95.2
38.1
22.3
12.7
34.9
66.7
22.2
4
15.9
M 12 x 45
1.2
20
¾
117.5
47.6
27.7
14.3
42.9
82.5
25.4
4
19
M 16 x 50
1.3
25
1
123.8
54
34.5
15.9
50.8
88.9
27
4
19
M 16 x 55
1.4
32
1¼
133.3
63.5
43.2
17.4
63.5
98.4
27
4
19
M 16 x 60
1.8
40
1½
155.6
69.8
49.5
19.0
73
114.3
30.2
4
22.2
M 20 x 65
2.7
50
2
165.1
84.1
62
20.6
92.1
127
33.3
8
19
M 16 x 65
3.2
65
2½
190.5
100
74.7
23.8
104.8
149.2
38.1
8
22.2
M 20 x 75
4.5
80
3
209.5
117.5
90.7
27.0
127
168.3
42.9
8
22.2
M 20 x 80
5.9
100
4
254
146
116.1
30.1
157.2
200
47.6
8
22.2
M 20 x 90
10
125
5
279.4
177.8
143.8
33.3
185.7
234.9
50.8
8
22.2
M 20 x 95
12.7
150
6
317.5
206.4
170.7
34.9
215.9
269.9
52.4
12
22.2
M 20 x 100
17.7
200
8
381
260.3
211.5
39.7
269.9
330.2
61.9
12
25.4
M 22 x 110
26.3
250
10
444.5
320.7
276.3
46.0
323.8
378.3
66.7
16
28.6
M 24 x 125
36.8
300
12
520.7
374.6
327.1
49.2
381
450.8
73
16
31.7
M 27 x 135
52
350
14
584.2
425.4
359.1
52.4
412.7
514.3
76.2
20
31.7
M 27 x 140
74
400
16
647.7
482.6
410.5
55.5
469.9
571.5
82.5
20
34.9
M 30 x 150
100
450
18
711.2
533.4
461.5
58.7
533.4
628.6
88.9
24
34.9
M 30 x 155
127
500
20
774.7
587.4
513.1
61.9
584.2
685.8
95.2
24
34.9
M 30 x 160
148
600
24
914.4
701.7
615.9
68.2
692.1
812.8
106.4
24
41.3
M 36 x 210
222
60
A S A STANDARD STEEL FLANGE SLIP – ON 600 LBS
d1 d3
b h
d2
g k D R.F = ¼” = 6.4 mm STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N NOM. DIA.
D
d1
d3
b
g
k
h
mm
INCH
15
½
95.2
38.1
22.3
14.3
34.9
66.7
20
¾
117.5
47.6
27.7
15.9
42.9
25
1
123.8
54
34.5
17.5
50.8
32
1¼
133.3
63.5
43.2
20.6
40
1½
155.6
69.8
49.5
22.2
50
2
165.1
84.1
62
65
2½
190.5
100
80
3
209.5
100
4
150
SCREWS
WEIGHT (kg)
NO.
d2
MxL
28.6
4
15.9
M 12 x 55
1.3
82.5
31.8
4
19
M 16 x 65
1.4
88.9
33.4
4
19
M 16 x 70
1.8
63.5
98.4
35.0
4
19
M 16 x 75
2.7
73
114.3
38.1
4
22.2
M 20 x 80
3.2
25.4
92.1
127
42.9
8
19
M 16 x 85
4.1
74.7
28.6
104.8
149.2
47.7
8
22.2
M 20 x 95
5.9
117.5
90.7
31.7
127
168.3
52.4
8
22.2
M 20 x 100
7.3
273
152.4
116.1
38.1
157.2
215.9
60.4
8
25.4
M 22 x 115
16.8
6
355.6
222.2
170.7
47.6
215.9
292.1
73.1
12
28.6
M 24 x 135
36
200
8
419.1
273
221.5
55.6
269.9
349.2
82.6
12
31.7
M 27 x 155
52
250
10
508
342.9
276.3
63.5
323.8
431.8
92.1
16
34.9
M 30 x 175
80
300
12
558.8
400
327.1
66.7
381
488.9
98.5
20
34.9
M 36 x 180
98
400
16
685.8
495.3
410.5
76.2
469.9
603.2
112.8
20
41.3
M 36 x 205
166
450
18
743.0
546.1
461.8
82.6
533.4
654.1
117.3
20
44.5
M 39 x 220
173
500
20
812.8
609.6
513.1
88.9
584.2
723.9
127
24
44.5
M 39 x 235
220
600
24
939.8
717.6
616
101.6
692.2
838.2
139.7
24
50.8
M 45 x 265
312
61
A S A STANDARD STEEL FLANGE WELDING-NECK 150 LBS STD
d1
h
b
d2 d3 g Øk D
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N NOM. DIA.
D
d1
d3
b
g
k
h
Mm
INCH
15
½
88.9
21.3
15.7
9.5
34.9
60.3
20
¾
98.4
26.7
20.9
11.1
42.9
25
1
107.9
33.4
26.6
12.7
32
1¼
117.5
42.2
35
40
1½
127
48.3
40.9
50
2
152.4
60.3
52.6
65
2½
177.8
73.1
80
3
190.5
100
4
125 150
SCREWS
WEIGHT (kg)
NO.
d2
MxL
47.6
4
15.9
M 12 x 40
0.8
69.8
52.4
4
15.9
M 12 x 40
1
50.8
79.4
55.6
4
15.9
M 12 x 45
1.1
14.3
63.5
88.9
57.1
4
15.9
M 12 x 50
1.4
15.9
73
98.4
61.9
4
15.9
M 12 x 50
1.8
17.4
92.1
120.6
63.5
4
19
M 16 x 60
2.7
62.6
20.6
104.8
139.7
69.8
4
19
M 16 x 65
3.6
88.9
77.9
22.2
127
152.4
69.8
4
19
M 16 x 70
4.5
228.6
114.3
102.3
22.2
157.2
190.5
76.2
8
19
M 16 x 70
6.8
5
254
141.3
128.1
22.2
185.7
215.9
88.9
8
22.2
M 20 x 70
8.6
6
279.4
168.3
154.1
23.8
215.9
241.3
88.9
8
22.2
M 20 x 75
10.9
200
8
342.9
219.1
202.7
27.0
269.9
298.4
101.6
8
22.2
M 20 x 80
17.7
250
10
406.4
273
254.4
28.6
323.8
361.9
101.6
12
25.4
M 22 x 85
23.6
300
12
482.6
323.9
304.9
30.1
381
431.8
114.3
12
25.4
M 22 x 90
36.3
350
14
533.4
355.6
336.6
33.3
412.7
476.2
127
12
28.6
M 24 x 95
46.3
400
16
569.9
406.4
387.4
34.9
469.9
539.7
127
16
28.6
M 24 x 100
57.7
450
18
635
457.2
438.2
38.1
533.4
577.8
139.7
16
31.7
M 27 x 110
63.6
500
20
698.5
508
489
41.3
584.2
635
144.5
20
31.7
M 27 x 120
77.2
600
24
812.8
609.6
590.6
46.0
692.1
749.3
152.4
20
34.9
M 30 x 130
118
750
30
984.2
762
743
52.4
857.2
914.4
130.2
28
34.9
M 30 x 145
153
900
36
1168.4
914.4
895.4
58.7
1022.3
1085.8
161.9
32
41.3
M 36 x 160
242
62
A S A STANDARD STEEL FLANGE WELDING-NECK 150 LBS XS
d1
h
b
d2 d3 g Øk D
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N NOM. DIA.
D
d1
d3
b
g
k
h
Mm
INCH
15
½
88.9
21.3
13.9
9.5
34.9
60.3
20
¾
98.4
26.7
18.9
11.1
42.9
25
1
107.9
33.4
24.4
12.7
32
1¼
117.5
42.2
32.6
40
1½
127
48.3
38.1
50
2
152.4
60.3
80
3
190.5
100
4
125
SCREWS
WEIGHT (kg)
NO.
d2
MxL
47.6
4
15.9
M 12 x 40
0.8
69.8
52.4
4
15.9
M 12 x 40
1
50.8
79.4
55.6
4
15.9
M 12 x 45
1.1
14.3
63.5
88.9
57.1
4
15.9
M 12 x 50
1.4
15.9
73
98.4
61.9
4
15.9
M 12 x 50
1.8
49.3
17.4
92.1
120.6
63.5
4
19
M 16 x 60
2.7
88.9
73.7
22.2
127
152.4
69.8
4
19
M 16 x 70
4.5
228.6
114.3
97.1
22.2
157.2
190.5
76.2
8
19
M 16 x 70
6.8
5
254
141.3
122.3
22.2
185.7
215.9
88.9
8
22.2
M 20 x 70
8.6
150
6
279.4
168.3
146.3
23.8
215.9
241.3
88.9
8
22.2
M 20 x 75
10.9
200
8
342.9
219.1
193.7
27.0
269.9
298.4
101.6
8
22.2
M 20 x 80
17.7
250
10
406.4
273
247.6
28.6
323.8
361.9
101.6
12
25.4
M 22 x 85
23.6
300
12
482.6
323.9
298.5
30.1
381
431.8
114.3
12
25.4
M 22 x 90
36.3
350
14
533.4
355.6
330.2
33.3
412.7
476.2
127
12
28.6
M 24 x 95
46.3
400
16
569.9
406.4
381
34.9
469.9
539.7
127
16
28.6
M 24 x 100
57.7
450
18
635
457.2
431.8
38.1
533.4
577.8
139.7
16
31.7
M 27 x 110
63.6
500
20
698.5
508
482.6
41.3
584.2
635
144.5
20
31.7
M 27 x 120
77.2
600
24
812.8
609.6
584.2
46.0
692.1
749.3
152.4
20
34.9
M 30 x 130
118
63
A S A STANDARD STEEL FLANGE
d1
h
b
d2 d3 g Øk D
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N WELDING-NECK 150 LBS XXS NOM. DIA.
D
d1
d3
b
g
k
h
Mm
INCH
15
½
88.9
21.3
6.3
11.2
35.1
60.5
20
¾
98.4
26.7
11.1
12.7
42.9
25
1
107.9
33.4
15.2
12.7
32
1¼
117.5
42.2
22.8
15.7
40
1½
127
48.3
27.9
17.5
73.2
98.6
50
2
152.4
60.3
38.2
17.4
92.1
120.6
80
3
190.5
88.9
58.5
23.9
127.0
152.4
100
4
228.6
114.3
80.1
23.9
157.2
150
6
279.4
168.3
124.5
25.4
215.9
SCREWS
WEIGHT (kg)
NO.
d2
MxL
47.8
4
15.7
M 12 x 40
0.48
69.9
52.3
4
15.7
M 12 x 45
0.71
50.8
79.4
55.6
4
15.9
M 12 x 45
1.1
63.5
88.9
57.2
4
15.7
M 12 x 50
1.33
62.0
4
15.7
M 12 x 55
1.72
63.5
4
19
M 16 x 60
2.7
69.6
4
19.1
M 16 x 70
4.92
190.5
76.2
8
19.1
M 16 x 70
6.84
241.3
88.9
8
22.4
M 20 x 80
10.6
WELDING-NECK 150 LBS Sched 20 200
8
342.9
219.1
206.4
27.0
269.9
298.4
101.6
8
22.2
M 20 x 80
17.7
250
10
406.4
273
260.3
28.6
323.8
361.9
101.6
12
25.4
M 22 x 85
23.6
300
12
482.6
323.9
311.2
30.1
381
431.8
114.3
12
25.4
M 22 x 90
36.3
WELDING-NECK 150 LBS Sched 30 200
8
342.9
219.1
205.1
27.0
269.9
298.4
101.6
8
22.2
M 20 x 80
17.7
250
10
406.4
273
257.4
28.6
323.8
361.9
101.6
12
25.4
M 22 x 85
23.6
300
12
482.6
323.9
311.2
30.1
381
431.8
114.3
12
25.4
M 22 x 90
36.3
WELDING-NECK 150 LBS Sched 40 300
12
482.6
323.9
303.3
31.8
381
431.8
114.3
12
25.4
M 22 x 95
36.5
350
14
533.4
355.6
333.4
35.1
412.8
476.3
127.0
12
28.4
M 24 x 100
48.4
WELDING-NECK 150 LBS Sched 80 250
10
406.4
273
242.8
30.2
323.9
362.0
101.6
12
25.4
M 22 x 90
24.0
300
12
482.6
323.9
288.9
31.8
381.0
431.8
114.3
12
25.4
M 22 x 95
36.5
400
16
596.9
406.4
363.6
36.8
469.9
539.8
127
16
28.4
M 24 x 105
60.6
500
20
698.5
508
455.6
42.9
584.2
635.0
144.5
20
31.8
M 27 x 120
84.5
600
24
812.8
609.6
547.6
47.8
692.2
749.3
152.4
20
35.1
M 30 x 135
115.0
64
A S A STANDARD STEEL FLANGE
d1
h
b
d2 d3 g Øk D
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N WELDING-NECK 150 LBS Sched 160 NOM. DIA.
D
d1
d3
b
g
k
H
SCREWS
WEIGHT (kg)
Mm
INCH
NO.
d2
MxL
15
½
88.9
21.3
11.7
9.5
34.9
60.3
47.6
4
15.9
M 12 x 40
0.8
20
¾
98.4
26.7
15.5
11.1
42.9
69.8
52.4
4
15.9
M 12 x 40
1
25
1
107.9
33.5
20.9
12.7
50.8
79.4
55.6
4
15.9
M 12 x 45
1.1
32
1¼
117.5
42.2
29.4
15.7
63.5
88.9
57.2
4
15.7
M 12 x 50
1.33
40
1½
127
48.3
34.1
15.9
73
98.4
61.9
4
15.9
M 12 x 50
1.8
50
2
152.4
60.3
42.9
17.4
92.1
120.6
63.5
4
19
M 16 x 60
2.7
80
3
190.5
88.9
66.7
22.2
127
152.4
69.8
4
19
M 16 x 70
4.5
100
4
228.6
114.3
87.3
22.2
157.2
190.5
76.2
8
19
M 16 x 70
6.8
150
6
279.4
168.3
131.7
25.4
215.9
241.3
88.9
8
22.4
M 20 x 80
10.6
200
8
342.9
219.1
173.1
28.4
269.7
298.5
101.6
8
22.4
M 20 x 85
17.7
250
10
406.4
273
215.8
30.2
323.9
362
101.6
12
25.4
M 22 x 90
24.0
WELDING-NECK 300 LBS Std 15
½
95.2
21.3
15.7
12.7
34.9
66.7
52.4
4
15.9
M 12 x 45
0.75
20
¾
117.5
26.7
20.9
14.3
42.9
82.5
57.1
4
19
M 16 x 50
1.26
25
1
123.8
33.4
26.6
15.9
50.8
88.9
61.9
4
19
M 16 x 55
1.52
32
1¼
133.3
42.2
35
17.4
63.5
98.4
65.1
4
19
M 16 x 60
2.03
40
1½
155.6
48.3
40.9
19.0
73
114.3
68.3
4
22.2
M 20 x 65
2.89
50
2
165.1
60.3
52.5
20.6
92.1
127
69.8
8
19
M 16 x 65
3.4
65
2½
190.5
73.1
62.6
23.8
104.8
149.2
76.2
8
22.2
M 20 x 75
5.17
80
3
209.5
88.9
77.9
27.0
127
168.3
79.4
8
22.2
M 20 x 80
6.93
100
4
254
114.3
102.3
30.1
157.2
200
85.7
8
22.2
M 20 x 90
12
125
5
279.4
141.3
128.1
33.3
185.7
234.9
98.4
8
22.2
M 20 x 95
15.1
150
6
317.5
168.3
154.1
34.9
215.9
269.9
98.4
12
22.2
M 20 x 100
19.1
200
8
381
219.1
202.7
39.7
269.9
330.2
111.1
12
25.4
M 22 x 110
29.9
250
10
444.5
273
254.4
46.0
323.8
387.3
117.5
16
28.6
M 24 x 125
42.7
300
12
520.7
323.9
304.9
49.2
381
450.8
130.2
16
31.7
M 27 x 135
61.8
350
14
584.2
355.6
336.6
52.4
412.7
514.3
142.9
20
31.7
M 27 x 140
85.8
400
16
647.7
406.4
387.4
55.5
469.9
571.5
146
20
34.9
M 30 x 150
106
450
18
711.2
457.2
438.2
58.7
533.4
628.6
158.7
24
34.9
M 30 x 155
131
500
20
774.7
508
489
61.9
584.2
685.8
161.9
24
34.9
M 30 x 160
158
600
24
914.4
609.6
590.6
68.2
692.1
812.8
168.3
24
41.3
M 36 x 210
230
65
A S A STANDARD STEEL FLANGE
d1
h
b
d2 d3 g Øk D
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N WELDING-NECK 150 LBS Sched 160 NOM. DIA.
D
d1
d3
b
g
k
h
SCREWS
WEIGHT (kg)
Mm
INCH
NO.
d2
MxL
200
8
381
219.1
205
39.7
269.9
330.2
111.1
12
25.4
M 22 x 110
30.5
250
10
444.5
273
257
46.0
323.9
387.3
117.5
16
28.4
M 24 x 125
42.7
300
12
520.7
323.9
307.1
49.2
381
450.8
130.2
16
31.7
M 27 x 135
62.5
WELDING-NECK 300 LBS Sched 40 300
12
520.7
323.9
303.3
50.8
381
450.8
130.2
16
31.7
M 27 x 135
61.8
350
14
584.2
355.6
333.4
53.8
412.7
514.3
142.7
20
31.7
M 27 x 145
85.8
500
20
774.7
508
477.8
63.5
584.2
685.8
162.0
24
35.0
M 30 x 165
158
600
24
914.4
609.6
574.6
69.8
692.1
812.8
168.1
24
41.1
M 36 x 185
230
WELDING-NECK 300 LBS Sched 80 250
10
444.5
273
242.8
47.7
300
12
520.7
323.9
288.9
50.8
400
16
647.7
406.4
363.6
57.1
323.8
387.3
117.3
16
28.6
M 24 x 130
42.7
381
450.8
130.0
16
31.7
M 27 x 135
61.8
469.9
571.5
146
20
35
M 30 x 150
106
WELDING-NECK 300 LBS Sched 160 15
½
95.2
21.3
11.7
12.7
34.9
66.7
52.4
4
15.9
M 12 x 45
1
20
¾
117.5
26.7
15.5
14.3
42.9
82.5
57.1
4
19
M 16 x 50
1.40
25
1
123.8
33.4
20.9
15.9
50.8
88.9
61.9
4
19
M 16 x 55
1.8
40
1½
155.6
48.3
34.1
19.0
73
114.3
68.3
4
22.2
M 20 x 65
3.6
50
2
165.1
60.3
42.9
20.6
92.1
127
69.8
8
19
M 16 x 65
4.1
80
3
209.5
88.9
66.7
27.0
127
168.3
79.4
8
22.2
M 20 x 80
6.8
100
4
254
114.3
87.3
30.1
157.2
200
85.7
8
22.2
M 20 x 90
11.3
150
6
317.5
168.3
131.7
36.5
215.9
269.9
98.4
12
22.3
M 20 x 100
19.1
200
8
381
219.1
173.1
41.1
269.9
330.2
111.1
12
25.4
M 22 x 110
29.9
66
SLEEVE/SOCKET/UNION JOINT SLEEVE TYPE JOINTS FOR STEEL PIPE 1. 2.
SCOPE: THIS STANDARD COVER SLEEVE TYPE JOINTS USED FOR GROUP II AND III PIPES CONSTRUCTION, SHAPE AND DIMENSION TYPE S1 FOR JOINTS
NOM. DIA.
API PIPE OUT.DIA
WEIGHT (KG)
DIMENSION
REFERENCE
D
d
T
L
S1
2C
W
10
17.2
27.2
19.4
3.9
30
0.067
2.1
3
15
21.3
34.0
24.0
5.0
40
0.143
2.3
3
20
26.7
38.1
29.1
4.5
40
0.149
1.9
3
25
33.4
45.0
36.0
4.5
40
0.179
2.0
4
32
42.2
55.0
45.0
5.0
50
0.309
2.3
4
40
48.3
63.5
51.5
6.0
50
0.426
2.9
5
50
60.3
76.3
62.3
7.0
50
0.598
1.8
6
65
73.0
96.0
78.0
9.0
60
1.17
1.7
6
80
88.9
110.0
91.0
9.5
70
1.68
1.9
7
100
114.3
139.8
117.8
11.0
75
2.61
3.5
8
125
141.3
165.2
143.2
11.0
80
3.34
3.4
9
150
168.3
190.7
168.7
11.0
100
4.88
3.5
9
200
219.1
247.3
221.9
12.7
110
7.33
2.8
11
250
273.0
304.1
276.1
14.0
120
11.79
3.0
11
300
323.8
352.8
326.8
13.0
130
13.94
3.0
12
350
355.6
384.6
358.6
13.0
130
15.49
3.0
12
400
406.4
435.4
409.4
13.0
150
20.31
3.0
12
450
457.2
486.2
460.2
13.0
150
22.75
3.0
12
500
508.0
537.0
511.0
13.0
150
25.20
3.0
12
550
558.8
588.3
562.3
13.0
150
27.66
3.5
12
600
609.6
639.1
613.1
13.0
150
30.11
3.5
12
650
660.4
689.9
663.9
13.0
200
43.40
3.5
12
700
711.2
740.7
714.7
13.0
200
46.66
3.5
12
750
762.0
791.5
765.5
13.0
200
49.91
3.5
12
800
812.8
842.3
816.3
13.0
200
53.17
3.5
12
850
863.6
893.1
867.1
13.0
200
56.43
3.5
12
900
914.4
943.9
917.9
13.0
200
59.69
3.5
12
67
SLEEVE TYPE JOINTS FOR STEEL PIPE TYPE S2 FOR PENETRATION PIECE TYPE S3, SPECICAL
NOM. DIA.
API PIPE O.D
DIMENSION D S2
S3
D
T
WEIGHT (KG)
L
REFERENCE W2
(kg)
S2
S3
S2
S3
S2
S3
S2
CUT DIA S3
2C
W
10
17.2
27.2
-
19.4
3.9
-
100
-
0.224
-
29
-
2.1
3
15
21.3
34.0
-
24.0
5.0
-
100
-
0.358
-
36
-
2.3
3
20
26.7
38.1
-
29.1
4.5
-
100
-
0.373
-
40
-
1.9
3
25
33.4
45.0
-
36.0
4.5
-
100
-
0.449
-
47
-
2.0
4
32
42.2
55.0
-
45.0
5.0
-
100
-
0.617
-
57
-
2.3
4
40
48.3
63.5
-
51.5
6.0
-
100
-
0.851
-
65
-
2.9
5
50
60.3
76.3
-
62.3
7.0
-
100
-
1.20
-
79
-
1.8
6
65
73.0
96.0
-
78.0
9.0
-
100
-
1.96
-
98
-
1.7
6
80
88.9
110.0
-
91.0
9.5
-
100
-
2.40
-
112
-
1.9
7
100
114.3
139.8
-
117.8
11.0
-
100
-
3.49
-
142
-
3.5
8
125
141.3
165.2
-
143.2
11.0
-
100
-
4.18
-
168
-
3.4
9
150
168.3
190.7
-
168.7
11.0
-
100
-
4.88
-
194
-
3.5
9
200
219.1
247.3
-
221.9
12.7
-
110
-
7.33
-
251
-
2.8
11
250
273.0
304.1
-
276.1
14.0
-
120
-
11.79
-
308
-
3.0
11
300
323.8
352.8
358.8
326.8
13.0
16.0
130
130
13.94
17.31
355
361
3.0
12
350
355.6
384.6
390.6
358.6
13.0
16.0
130
130
15.49
19.21
387
393
3.0
12
400
406.4
435.4
441.1
409.4
13.0
16.0
150
150
20.31
25.20
438
444
3.0
12
450
457.2
486.2
492.2
460.2
13.0
16.0
150
150
22.75
28.20
489
495
3.0
12
500
508.0
537.0
543.0
511.0
13.0
16.0
150
150
25.20
31.20
540
546
3.0
12
550
558.8
588.3
594.3
562.3
13.0
16.0
150
150
27.66
34.30
590
596
3.5
12
600
609.6
639.1
645.1
613.1
13.0
16.0
150
150
30.11
37.30
642
648
3.5
12
650
660.4
689.9
695.9
663.9
13.0
16.0
200
200
43.40
53.70
692
698
3.5
12
700
711.2
740.7
746.7
714.7
13.0
16.0
200
200
46.66
57.80
744
750
3.5
12
750
762.0
791.5
797.5
765.5
13.0
16.0
200
200
49.91
61.80
794
800
3.5
12
800
812.8
842.3
848.3
816.3
13.0
16.0
200
200
53.17
65.80
845
851
3.5
12
850
863.6
893.1
899.1
867.1
13.0
16.0
200
200
56.43
69.80
896
902
3.5
12
900
914.4
943.9
949.9
917.9
13.0
16.0
200
200
59.69
73.70
947
953
3.5
12
68
SOCKET WELDING TYPE COUPLING (SCH 80) FORGED STEEL (SF 45)
NOTE: THIS DRAWING BASE ON ISSO-0073510 C NOM. DIA.
PIPE O.D
DIMENSIONS A
B (MIN)
C (MIN)
D
L
l
T (MIN)
S
WT (kg)
6
10.5
11.0
17.8
9.6
7.1
25.6
6.4
3.4
3.4
0.03
10
17.3
17.8
26.8
9.6
12.7
25.6
6.4
4.5
4.5
0.07
15
21.7
22.2
32.6
9.6
16.1
28.7
9.5
5.2
5.2
0.12
20
27.2
27.7
38.7
12.7
21.4
34.5
9.5
5.5
5.5
0.18
25
34.0
34.5
46.9
12.7
27.2
38.1
12.7
6.2
6.2
0.28
32
42.7
43.2
57.0
12.7
35.5
38.1
12.7
6.9
6.9
0.37
40
48.6
49.1
62.9
12.7
41.2
38.1
12.7
6.9
6.9
0.42
50
60.5
61.1
75.9
15.9
52.7
50.9
19.1
7.4
7.4
0.75
65
76.3
77.1
93.1
15.9
65.9
50.9
19.1
8.0
8.0
1.24
69
SOCKET WELDING TYPE COUPLING (SCH 160) FORGED STEEL (SF 45)
NOTE: THIS DRAWING BASE ON ISSO-0073540 B NOM. DIA.
PIPE O.D
15
DIMENSIONS A
B (MIN)
C (MIN)
D
L
l
T (MIN)
S
WT (kg)
21.7
22.2
35.4
9.6
12.3
28.7
9.5
6.6
6.6
0.16
20
27.2
27.7
43.1
12.7
16.2
34.9
9.5
7.7
7.7
0.26
25
34.0
34.5
52.5
12.7
21.2
38.1
12.7
9.0
9.0
0.43
32
42.7
43.2
61.2
12.7
29.9
38.1
12.7
9.0
9.0
0.52
40
48.6
49.1
69.1
12.7
34.4
38.1
12.7
10.0
10.0
0.65
50
60.5
61.1
85.5
15.9
43.1
50.9
19.1
12.2
12.2
1.31
65
76.3
77.1
103.7
15.9
57.3
50.9
19.1
13.3
13.3
2.47
70
MALLEABLE IRON UNIONS 150 LBS, 250 LBS, 300 LBS
A
STANDARD : ANSI B 16.11 MATERIAL : ASTM A 197 NOMINAL SIZE
150 LB
250 LB
300 LB
INCH
MM
A
WEIGHT (KG)
1/8
6
31.75
0.06
31.75
0.06
31.75
0.06
¼
8
36.51
0.08
42.86
0.12
42.86
0.12
3/8
10
41.28
0.12
41.28
0.16
47.63
0.17
½
15
47.63
0.17
52.39
0.25
52.39
0.23
¾
20
55.56
0.24
58.74
0.38
58.74
0.37
A
WEIGHT (KG)
A
WEIGHT (KG)
1
25
57.15
0.36
65.09
0.57
65.09
0.55
1¼
32
63.50
0.59
69.85
0.74
69.85
0.72
1½
40
66.68
0.70
76.20
0.93
76.20
0.93
2
50
76.20
1.05
85.73
1.58
85.73
1.55
2½
65
87.31
1.59
98.43
2.43
98.43
2.45
3
80
95.25
2.19
107.95
3.39
107.95
3.40
4
100
127.00
8.00
127.00
8.00
71
MARINE 10 KG/CM² WELDED UNION FOR STEEL PIPE d2
m t
D2
d5
d
S
C
S1
D1
d5
d4
t1
C
H
b
L
L1 3
a
4
2
1
DIMENSION OF d5 = OUTSIDE DIAMETER OF PIPE APPLICABLE + 0.5mm THREADS
BODY
UNION NUT
NOM . DIA.
PIPE O.D.
d
6
10.5
6
M 22 x 1.5
10
17.3
10
M 30 x 2
15
21.7
15
M 36 x 2
8
27
32
11
4
13
30
41
20
20
27.2
20
M 40 x 2
10
33
35
13
4
14
36
46
22
25
34.0
25
M 48 x 2
10
40
39
16
4
15
41
55
24
32
42.7
32
M 58 x 2
13
52
49
21
5
18
55
65
40
48.6
40
M 65 x 2
14
57
53
23
5
20
60
50
60.5
50
M 80 x 2
16
70
63
29
5
24
70
REMARKS:
d2
C
NIPPLE
BET’N FACES S1
m
t1
d4
D1
L1
t
CAL. MASS (KG) W
D2
L
H
a
b
BET’N FACES S
6
15
23
6
4
10
17
27
16
3
14.5
18.5
18
3
0.12
6
22
26
7
4
12
24
36
18
3
22
27
20
3
0.24
4
26.5
31.5
22
3
0.40
4
32.5
37
24
4
0.53
5
40
45
26
4
0.75
29
6
49.5
55
32
5
1.72
75
31
6
56
62
34
5
2.22
95
37
7
69.5
77
40
6
3.91
1.
THE TREADS SHALL CONFORM TO JIS B 0207
2.
THE STEEL PARTS SHALL BE GALVANIZED ELECTRICALLY. NO
COMPONENT
1
BODY
2
UNION NUT
3
NIPPLE
4
GASKET
MATERIAL
JIS G 3101 – SS41
JIS F 7102
NOTE: THIS STANDARD BASE ON JIS F 7438-1977
72
ELBOW WELDABLE 90° SHORT STEEL ELBOW (ASTM STANDARD)
MM
INCH
OUTSIDE DIA. (MM) D
25
1
33.4
25.4
STD
-
3.4
0.104
32
1¼
42.2
31.8
STD
-
3.6
0.200
40
1½
48.3
38.1
STD
-
3.7
0.200
50
2
60.3
50.8
STD
-
3.9
0.500
XS
-
5.4
0.600
65
2½
73
63.5
STD
-
5.2
0.900
XS
-
7.0
1.10
80
3
88.9
76.2
STD
-
5.5
1.40
XS
-
7.6
1.80
100
4
114.3
101.6
125
5
141.3
127
150
6
168.3
152.4
200
8
219.1
203.2
250
10
273
300
12
350
14
400
NOMINAL DIAMETER
RADIUS (MM) R
STD XS XXS
SCHEDULE
THICKNESS (MM) T
WEIGHT (Kg/pc)
STD
-
6.0
2.70
XS
-
8.6
3.60
STD
-
6.5
4.50
STD
-
7.1
6.80
XS
-
10.9
10.3
STD
-
8.2
14.0
XS
-
12.7
20.7
254
STD
-
9.3
24.5
323.9
304.8
STD
-
9.5
36.0
355.6
355.6
STD
-
9.5
46.3
16
406.4
406.4
STD
-
9.5
61.3
450
18
457.2
457.2
STD
-
9.5
78.1
500
20
508
508
STD
-
9.5
98.1
600
24
609.6
609.6
STD
-
9.5
138.5
73
WELDABLE 90° LONG STEEL ELBOW (ASTM STANDARD)
MM
INCH
OUTSIDE DIA. (MM) D
15
½
21.3
NOMINAL DIAMETER
RADIUS (MM) R 38.1
20
¾
26.7
28.6
25
1
33.4
38.1
32
1¼
42.2
47.6
STD XS XXS
SCHEDULE
THICKNESS (MM) T
WEIGHT (Kg/pc)
STD
-
2.8
0.077 0.100
XS
-
3.7
STD
-
2.9
0.077
XS
-
3.9
0.100
STD
-
3.4
0.154
XS
-
4.5
0.195 0.255
-
160
6.4
STD
-
3.6
0.263
XS
-
4.8
0.340
9.7
0.610
XXS
40
50
65
80
100
1½
2
2½
3
4
48.3
60.3
73
88.9
114.3
57.2
76.2
95.2
114.3
152.4
74
STD
-
3.7
0.376
XS
-
5.1
0.481
-
160
7.1
0.680
XXS
-
10.2
0.907
STD
-
3.9
0.676
XS
-
5.5
0.907
-
160
8.7
1.38 1.68
XXS
-
11.1
STD
-
5.2
1.40
XS
-
7
1.73 3.21
XXS
-
14.05
STD
-
5.5
2.08
XS
-
7.6
2.78
-
160
11.1
4.09
XXS
-
15.3
5.18
STD
-
6
4.10
XS
-
8.5
5.50
-
120
11.15
7.08
-
160
13.5
8.34
XXS
-
17.1
10.3
WELDABLE 90° LONG STEEL ELBOW (ASTM STANDARD)
NOMINAL DIAMETER MM
150
200
250
300
350
400
450
INCH
6
8
10
12
14
16
18
OUTSIDE DIA. (MM) D
168.3
219.1
273
323.9
355.6
406.4
457.2
RADIUS (MM) R
228.6
304.8
381
457.2
STD XS XXS
SCHEDULE
THICKNESS (MM) T
WEIGHT (Kg/pc)
STD
-
7.1
10.9 16.0
XS
-
11
-
160
18.3
25.2
XXS
-
22.0
29.9
-
20
6.4
18.2
-
30
7.04
20.4 22.7
STD
-
8.2
XS
-
12.7
32
-
160
22.3
54.5
-
160
23.5
55.8
-
20
6.4
27.2
-
30
7.8
34.1
STD
-
9.3
37.7
XS
-
12.7
50.9
-
20
6.4
38.6
-
30
8.4
49.9
9.5
55.8
STD
533.4
609.6
685.8
XS
-
12.7
71.2
-
20
7.9
61.3
STD
-
9.5
71.5
XS
-
12.7
92.0
-
80
19.05
140.7
-
20
7.9
79.5
STD
-
9.5
94.0
XS
-
12.7
120 99.9
-
20
7.9
STD
-
9.5
119
XS
-
12.7
157 117
-
60
19.05
STD
20
9.5
147
XS
-
12.7
190
STD
20
9.5
212
XS
-
12.7
275
500
20
508
762
600
24
609.6
914.4
750
30
762
1143
STD
-
9.5
333
900
36
914.4
1371.6
STD
-
9.5
472.2
75
DIMENSION ON WELDABLE STEEL ELBOW (AS PER JIS B2305 STANDARD) 180° ELBOW
90° ELBOW A
45° ELBOW
CAP
B K A
D
A
B
E D
D
D
P DIMENSION
NOMINAL DIAMETER MM
INCH
15
½
20
OUTSIDE DIA. (MM) D
Ø 45 ELBOW (B)
Ø 90 ELBOW (A)
Ø 180 ELBOW (P)
Ø 180 ELBOW (K)
CAP
LONG
LONG
SHORT
LONG
SHORT
LONG
SHORT
21.7
15.8
38.1
-
76.2
-
49
-
-
¾
27.2
15.8
38.1
-
76.2
-
51.7
-
-
25
1
34
15.8
38.1
25.4
76.2
50.8
55.1
42.4
38.1
32
1¼
42.7
19.7
47.6
31.8
95.2
63.6
69
53.2
38.1
40
1½
48.6
23.7
57.2
38.1
114.4
76.2
81.5
62.4
38.1
50
2
60.5
31.6
76.2
50.8
152.4
101.6
106.5
81.1
38.1
65
2½
76.3
39.5
95.3
63.5
190.6
127
133.5
101.7
38.1
80
3
89.1
47.3
114.4
76.2
228.6
152.4
158.9
120.8
50.8
90
3½
101.6
55.3
133.4
88.9
266.8
177.8
184.2
139.7
63.5
100
4
114.3
63.1
152.4
101.6
304.8
203.2
209.6
158.8
63.5
125
5
139.8
78.9
190.5
127
381
254
260.4
196.9
76.2
150
6
165.2
94.7
228.6
152.4
457.2
304.8
311.2
235
88.9
200
8
216.3
126.3
304.8
203.2
609.6
406.4
413
311.4
101.6
250
10
267.4
157.8
381
254
762
508
514.7
387.7
127
300
12
318.5
189.4
457.2
304.8
914.4
609.6
616.5
464.1
152.4
350
14
355.6
220.9
533.4
355.6
1066.8
711.2
711.2
533.4
165.1
400
16
406.4
252.5
609.6
406.4
1219.2
812.8
812.8
609.6
177.8
450
18
457.2
284.1
685.8
457.2
1371.6
914.4
914.4
685.8
203.2
500
20
508
315.6
762
508
1524
1016
1016
762
228.6
76
ANGLE
DIMENSION “H” ON LONG RADIUS ELBOW H=R x tan θ/2 R
H
N.D °D
R 30° 1 2 3 4 35° 6 7 8 9 40° 1 2 3 4 45° 6 7 8 9 50° 1 2 3 4 55° 6 7 8 9 60° 1 2 3 4 65° 6 7 8 9 70° 1 2 3 4 75° 6 7 8 9 80° 1 2 3 4 85° 6 7 8 9 90°
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
900
76
95
114
152
191
229
305
381
457
533
610
686
762
914
1143
1372
20 21 22 23 23 24 25 25 26 27 28 28 29 30 31 31 32 33 34 35 35 36 37 38 39 40 40 41 42 43 44 45 46 47 47 48 49 50 51 52 53 54 55 56 57 58 59 60 62 63 64 65 66 67 68 70 71 72 73 75 76
25 26 27 28 29 30 31 32 33 34 35 36 36 37 38 39 40 41 42 43 44 45 46 47 48 49 51 52 53 54 55 56 57 58 59 61 62 63 64 65 67 68 69 70 72 73 74 76 77 78 80 81 83 84 86 87 89 90 91 93 95
31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 50 51 52 53 54 56 57 58 59 61 62 63 64 66 67 68 70 71 73 74 75 77 78 80 81 83 84 85 87 89 91 92 94 96 97 99 101 103 104 106 108 110 112 114
41 42 44 45 46 48 49 51 52 54 55 57 58 60 61 63 65 66 68 69 71 73 74 76 77 79 81 83 84 86 88 90 91 93 95 97 99 101 103 104 106 108 110 112 115 117 119 121 123 125 127 130 132 134 137 139 142 144 147 149 152
51 53 55 57 58 60 62 64 66 68 70 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 102 104 106 108 110 113 115 117 119 121 124 126 129 131 134 136 139 141 144 147 149 152 155 157 160 163 166 169 172 175 178 181 184 188 191
61 64 66 68 70 72 74 77 79 81 83 86 88 90 93 95 97 100 102 104 107 109 112 114 117 119 122 124 127 130 132 135 138 140 143 146 149 152 154 157 160 163 166 169 173 176 179 182 185 189 192 196 199 203 206 210 214 217 221 225 229
82 85 87 90 93 96 99 102 105 108 111 114 117 120 123 126 129 133 136 139 142 145 148 152 155 159 162 166 169 172 176 180 183 187 191 194 198 202 206 210 214 218 222 226 230 234 238 243 247 251 256 260 265 270 275 279 284 289 295 300 305
102 106 109 113 116 120 124 127 131 135 139 142 146 150 154 158 162 166 170 174 178 182 186 190 194 198 203 207 211 216 220 224 229 233 238 243 247 252 257 262 267 272 277 282 287 292 298 303 309 314 320 325 331 337 343 349 355 362 368 374 381
123 127 131 135 140 144 149 153 157 162 166 171 175 180 185 189 194 199 203 208 213 218 223 228 233 238 243 248 253 259 264 269 275 280 286 291 297 303 308 314 320 326 332 338 344 351 357 364 370 377 384 390 397 404 411 419 426 434 441 449 457
143 148 153 158 163 168 173 178 184 189 194 199 205 210 215 221 226 232 237 243 248 254 260 266 272 277 283 289 295 302 308 314 320 327 333 340 346 353 360 366 373 380 387 394 402 409 416 424 432 439 447 455 463 472 480 488 497 506 515 524 533
163 169 175 181 186 192 198 204 210 216 222 228 234 240 246 253 259 265 272 278 284 291 298 304 311 318 324 331 338 345 352 359 366 373 381 388 396 404 411 419 427 435 443 451 459 468 477 485 494 503 512 521 530 540 549 559 569 579 589 599 610
184 190 197 203 210 216 223 230 236 243 250 256 263 270 277 284 291 298 305 313 320 327 335 342 350 357 365 372 380 388 396 404 412 420 429 437 445 454 463 471 480 489 498 508 517 526 536 546 556 565 576 586 596 607 618 629 640 651 662 674 686
204 211 218 226 233 240 248 255 262 270 277 285 293 300 308 316 323 331 339 347 355 363 372 380 388 397 405 414 422 431 440 449 458 467 476 485 494 504 514 524 534 544 554 564 574 585 595 606 617 628 639 651 662 674 686 698 710 723 736 749 762
245 253 262 271 279 288 297 306 315 324 333 342 351 360 369 379 388 397 407 417 426 436 446 456 466 476 486 496 507 517 528 538 549 560 571 582 594 605 617 628 640 652 664 676 689 701 714 727 740 753 767 781 795 809 823 838 852 867 883 898 914
306 317 328 339 349 360 371 382 394 405 416 427 439 450 462 473 485 497 509 521 533 545 557 570 582 595 608 621 634 647 660 673 687 700 714 728 742 757 771 786 800 815 830 846 861 877 893 909 926 942 959 976 994 1011 1029 1047 1056 1085 1104 1123 1143
368 380 393 406 419 433 446 459 472 486 499 513 527 540 554 568 582 597 611 625 640 654 669 684 699 714 730 745 761 776 792 808 824 841 857 874 891 908 925 943 961 979 997 1015 1034 1053 1072 1091 1111 1131 1151 1172 1193 1214 1235 1257 1279 1302 1325 1348 1372
77
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE INCH
MM
1 x 2
1 x 2
¾x½
20 x 15
WEIGHT & THICKNESS
DIMENSION D
26.7
D1
21.3
STD XS XXS
H
38.1
SCHEDULE
1x½
25 X 20
25 x 15
33.4
33.4
26.7
21.3
2.9
2.8
0.095
3.7
0.118
1¼x¾
32 x 25
32 x 20
42.2
42.2
33.4
26.7
3.4
2.9
0.136
3.9
0.168
6.4
5.6
0.191
XXS
9.1
7.8
0.227
STD
3.4
2.8
0.136
XS
4.5
3.7
0.168
1½x1¼
32 x 15
40 x 32
42.2
48.3
21.3
42.2
3.6
3.4
0.200
4.5
0.227
6.4
6.4
0.286
XXS
9.7
9.1
0.341
STD
3.6
2.9
0.200
XS
4.8
3.9
0.227
1½x¾
40 x 25
40 x 20
48.3
48.3
33.4
26.7
3.6
2.8
0.200
3.7
0.227
6.4
4.8
0.286
XXS
9.7
7.5
0.341
STD
3.7
3.6
0.255
XS
5.1
4.8
0.318
40 x 15
48.3
21.3
0.409 0.455
3.7
3.4
0.255
5.1
4.5
0.318
7.1
6.4
0.409
XXS
10.2
9.1
0.455
STD
3.7
2.8
0.255
XS
5.1
3.7
0.318
7.1
4.8
0.409
10.2
7.5
0.455
STD
3.9
3.7
0.455
XS
5.5
5.1
0.546
8.7
7.1
0.727
11.1
10.2
0.909
160 XXS
78
6.4 9.7
XS
160
63.5
7.1 10.2
STD
XXS
1½x½
0.286 0.341
4.8
160
63.5
5.6 7.8
XS
160
63.5
6.4 9.7
STD
XXS
1½x1
0.191 0.227
4.8
160
63.5
4.8 7.5
XS
160
50.8
6.4 9.1
STD
XXS
1¼x½
0.132 0.155
4.5
160
50.8
4.8 7.5
XS
160
50.8
6.4 9.1
STD
XXS
1¼x1
WEIGHT (kg/PC)
3.9
160
50.8
T2
XS 160
50.8
T1
STD
XXS
1x¾
THICKNESS
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE INCH
MM
1 x 2
1 x 2
2 x 1½
2 x1¼
50 x 40
50 x 32
WEIGHT & THICKNESS
DIMENSION D
60.3
60.3
D1
48.3
42.2
STD XS XXS
H
76.2
SCHEDULE
2 x¾
50 x 25
50 x 20
60.3
60.3
33.4
26.7
3.9
3.7
0.455
5.1
0.546
8.7
7.1
0.727
XXS
11.1
10.2
0.909
STD
3.9
3.6
0.455
5.5
4.8
0.546
8.7
6.4
0.727
11.1
9.7
0.909
160 STD
3.9
3.4
0.455
XS
5.5
4.5
0.546
160
8.7
6.4
0.727
XXS
11.1
9.2
0.909
STD
3.9
2.9
0.455
5.5
3.9
0.546
8.7
5.6
0.727
11.1
7.8
0.909
XS
76.2
160 XXS
2½x2
2½x1½
65 x 50
65 x 40
73.0
73.0
60.3
48.3
88.9
STD
5.2
3.9
0.682
XS
7.0
5.5
0.909
160
9.5
8.7
1.227
XXS
14.0
11.1
1.455
STD
5.2
3.7
0.682
7.0
5.1
0.909
9.5
7.1
1.227
14.0
10.2
1.455
XS
88.9
160 XXS
2½x1¼
2½x1
65 x 32
65 x 25
73.0
73.0
42.2
33.4
88.9
STD
5.2
3.6
0.682
XS
7.0
4.8
0.909
160
9.5
6.4
1.227
XXS
14.0
9.7
1.455
STD
5.2
3.4
0.682
7.0
4.5
0.909
9.5
6.4
1.227
14.0
9.2
1.455
XS
88.9
160 XXS
79
WEIGHT (kg/PC)
5.5
XS
76.2
T2
XS
XXS
2 x 1
T1
STD 160
76.2
THICKNESS
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE INCH
MM
1 x 2
1 x 2
3x2½
3 x 2
80 x 65
80 x 50
WEIGHT & THICKNESS
DIMENSION D
88.9
88.9
D1
73.0
60.3
STD XS XXS
H
88.9
SCHEDULE
3x1¼
80 x 40
80 x 32
88.9
88.9
48.3
42.2
5.5
5.2
1.136
7.0
1.364
11.1
9.5
1.727
XXS
15.2
14.0
2.045
STD
5.5
3.9
1.136 1.364
160
3½x2½
3½x2
3½x1½
3½x1¼
90 x 80
90 x 65
90 x 50
90 x 40
90 x 32
101.6
101.6
101.6
101.6
101.6
88.9
73.0
60.3
48.3
42.2
101.6
101.6
101.6
80
1.727
15.2
11.1
2.045
5.5
3.7
1.136
5.1
1.364
11.1
7.1
1.727
XXS
15.2
10.2
2.045
STD
5.5
3.6
1.136 1.364
160
101.6
8.7
7.6
XS
101.6
5.5
XS
XXS 3½x3
7.6 11.1
STD 160
88.9
WEIGHT (kg/PC)
7.6
XS
88.9
T2
XS
XXS
3x1½
T1
STD 160
88.9
THICKNESS
7.6
4.8
11.1
6.4
1.727
15.2
9.7
2.045
STD
5.7
5.5
1.364
XS
8.1
7.6
1.818
XXS
16.2
15.2
2.955
STD
5.7
5.2
1.364
XS
8.1
7.0
1.818
XXS
16.2
14.0
2.955
STD
5.7
3.9
1.364
XS
8.1
5.5
1.818
XXS
16.2
11.1
2.955
STD
5.7
3.7
1.364
XS
8.1
5.1
1.818
XXS
16.2
10.2
2.955
STD
5.7
3.6
1.364
XS
8.1
4.8
1.818
XXS
16.2
9.7
2.955
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE
WEIGHT & THICKNESS
DIMENSION
INCH
MM
1 x 2
1 x 2
D
D1
H
4x3½
100 x 90
114.3
101.6
101.6
4x3
100 x 80
114.3
88.9
STD XS XXS
101.6
SCHEDULE
100 x 65
114.3
73.0
100 x 50
114.3
60.3
6.0
5.7
1.591
8.1
2.273
XXS
17.1
16.2
2.955
STD
6.0
5.5
1.591
XS
8.6
7.6
2.273
100 x 40
114.3
48.3
6.0
5.2
1.591
7.0
2.273
125 x 100
141.3
114.3
5 x 3
5 x2½
125 x 90
125 x 80
125 x 65
141.3
141.3
141.3
101.6
6.0
3.9
1.591
5.5
2.273
88.9
73.0
127
125 x 50
141.3
60.3
6.0
3.7
1.591
5.1
2.273
7.1
2.591
10.2
3.182
6.6
6
2.50
XS
9.5
8.6
3.182
15.9
13.5
5.455
19.0
17.1
5.909
STD
6.6
5.7
2.50
XS
9.5
8.1
3.182
XXS
19.
16.2
5.909
STD
6.6
5.5
2.50
XS
9.5
7.6
3.182
15.9
11.1
5.455
XXS
19.0
15.2
5.909
STD
6.6
5.2
2.50
XS
9.5
7.0
3.182
15.9
11.1
5.455
19.0
14.0
5.909
STD
6.6
3.9
2.50
XS
9.5
5.5
3.182
15.9
8.7
5.455
19.0
11.1
5.909
160 XXS
81
13.5 17.1
STD
160
127
2.546 3.182
8.6
XXS
5 x2
8.7 11.1
XS
160
127
13.5 17.1
STD
160
127
2.50 3.182
8.6
XXS 5x3½
11.1 14.0
XS
160
127
13.5 17.1
STD
XXS
5x4
3.0 3.182
8.6
160
101.6
11.1 15.2
XS
XXS
4 x1½
13.5 17.1
STD 160
101.6
WEIGHT (kg/PC)
8.6
XXS
4x2
T2
XS
160
101.6
T1
STD
XXS
4x2½
THICKNESS
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE INCH
MM
1 x 2
1 x 2
6 x 5
6 x 4
6 x3½
6 x 3
150 x 125
150 x 100
150 x 90
150 x 80
WEIGHT & THICKNESS
DIMENSION D
168.3
168.3
168.3
168.3
D1
141.3
114.3
101.6
88.9
STD XS XXS
H
139.7
SCHEDULE
8 x 6
150 x 65
200 x 150
168.3
219.1
73.0
6.6 9.5
5.0
18.3
15.9
8.182
XXS
21.9
19.0
9.091
STD
7.1
6.0
3.636
11.0
8.5
5.0
18.3
13.5
8.182
XXS
21.9
17.1
9.091
STD
7.1
5.7
3.636
XS
11.0
8.1
5.0
XXS
21.9
16.2
9.091
STD
7.1
5.5
3.636
XS
11.0
7.6
5.0
160
168.3
139.7
200 x 125
219.1
141.3
200 x 100
219.1
114.3
5.2 7.0
5.0
18.3
11.1
8.182
XXS
21.9
14.0
9.091
STD
8.2
7.1
5.909
XS
12.7
11.0
8.182
200 x 90
219.1
101.6
82
13.64 13.64
8.2
6.6
5.909
12.7
9.5
8.182
23.0
15.9
13.64
22.2
19.0
13.64
STD
8.2
6.0
5.909
XS
12.7
8.5
8.182
160
152.4
18.3 21.9
XS
XXS 8 x3½
23.0 22.2
STD 160
152.4
3.636
7.1
XXS
8 x 4
8.182 9.091
11.0
160
152.4
11.1 15.2
XS
XXS
8 x 5
18.3 21.9
STD 160
152.4
3.864
7.1
XXS
6 x2½
WEIGHT (kg/PC)
11.0
160
139.7
T2
XS
XS
139.7
T1
STD 160
139.7
THICKNESS
23.0
13.5
13.64
22.2
17.1
13.64
STD
8.2
5.7
5.909
XS
12.7
8.1
8.182
XXS
22.2
16.2
13.64
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE
WEIGHT & THICKNESS
DIMENSION
STD XS XXS
INCH
MM
1 x 2
1 x 2
D
D1
H
10 x 8
250 x 200
273.0
219.1
177.8
SCHEDULE
250 x 150
273.0
168.3
177.8
250 x 125
273.0
141.3
177.8
250 x 100
273.0
114.3
177.8
9.3
8.2
10.455
12.7
13.182 26.364
28.6
23.0
STD
9.3
7.1
10.0
XS
12.7
11.0
13.182 22.727
28.6
18.3
STD
9.3
6.6
10.0
XS
12.7
9.5
13.182 22.727
28.6
15.9
STD
9.3
6.0
0.105
XS
12.7
8.6
13.182
28.6
13.5
22.727
9.5
9.3
15.455
12.7
12.7
19.546
33.3
28.6
42.727
STD
9.5
8.2
15.455
XS
12.7
12.7
19.546 39.091
160 STD 12 x 10
300 x 250
323.9
273.0
203.2
XS 160
12 x 8
300 x 200
323.9
219.1
203.2
160 12 x 6
300 x 150
323.9
168.3
203.2
33.3
23.0
STD
9.5
7.1
15.0
XS
12.7
11.0
19.546
33.3
18.3
34.091
160 12 x 5
300 x 125
323.9
141.3
203.2
STD
9.5
6.6
14.546
XS
12.7
9.5
19.546 35.455
160 14 x 12
350 x 300
355.6
323.9
330.2
14 x 10
350 x 250
355.6
273.0
330.2
14 x 8
350 x 200
355.6
219.1
330.2
14 x 6
350 x 150
355.6
168.3
330.2
16 x 14
400 x 350
406.4
355.6
355.6
16 x 12
400 x 300
406.4
323.9
355.6
16 x 10
400 x 250
406.4
273.0
355.6
16 x 8
400 x 200
406.4
219.1
355.6
83
WEIGHT (kg/PC)
12.7
160 10 x 4
T2
XS
160 10 x 5
T1
STD 160 10 x 6
THICKNESS
33.5
15.9
STD
9.5
9.5
29.546
XS
12.7
12.7
40.909
STD
9.5
9.3
29.546
XS
12.7
12.7
40.909
STD
9.5
8.2
27.727 40.909
XS
12.7
12.7
STD
9.5
7.1
27.727
XS
12.7
11.0
40.909
STD
9.5
9.5
33.182
XS
12.7
12.7
45.455
STD
9.5
9.5
33.182
XS
12.7
12.7
45.455
STD
9.5
9.5
33.182 45.455
XS
12.7
12.7
STD
9.5
9.5
33.182
XS
12.7
12.7
45.455
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE
WEIGHT & THICKNESS
DIMENSION
INCH
MM
1 x 2
1 x 2
D
D1
H
18 x 16
450 x 400
457.2
406.4
381
18 x 14
450 x 350
457.2
355.6
381
18 x 12
450 x 300
457.2
323.9
381
18 x 10
450 x 250
457.2
273.0
381
20 x 18
500 x 450
508
457.2
508
20 x 16
500 x 400
508
406.4
508
20 x 14
500 x 350
508
355.6
508
20 x 12
500 x 300
508
323.9
508
22 x 20
550 x 500
558.8
508
508
22 x 18
550 x 450
558.8
457.2
508
22 x 16
550 x 400
558.8
406.4
508
22 x 14
550 x 350
558.8
355.6
508
24 x 22
600 x 550
609.6
558.8
508
24 x 20
600 x 500
609.6
508
508
24 x 18
600 x 450
609.6
457.2
508
24 x 16
600 x 400
609.6
406.4
STD XS XXS
508
84
SCHEDULE
THICKNESS T1
T2
WEIGHT (kg/PC)
STD
9.5
9.5
41.364
XS
12.7
12.7
52.273
STD
9.5
9.5
41.464
XS
12.7
12.7
52.273
STD
9.5
9.5
41.364 52.273
XS
12.7
12.7
STD
9.5
9.5
41.364
XS
12.7
12.7
52.273
STD
9.5
9.5
61.818
XS
12.7
12.7
81.818
STD
9.5
9.5
54.546
XS
12.7
12.7
81.818
STD
9.5
9.5
67.727 81.818
XS
12.7
12.7
STD
9.5
9.5
54.546
XS
12.7
12.7
81.818
STD
9.5
9.5
71.364
XS
12.7
12.7
94.091
STD
9.5
9.5
70.0
XS
12.7
12.7
91.818
STD
9.5
9.5
68.64
XS
12.7
12.7
90.0
STD
9.5
9.5
67.273 88.636
XS
12.7
12.7
STD
9.5
9.5
73.636
XS
12.7
12.7
95.455
STD
9.5
9.5
73.636
XS
12.7
12.7
95.455
STD
9.5
9.5
73.636 95.455
XS
12.7
12.7
STD
9.5
9.5
73.636
XS
12.7
12.7
95.455
DIMENSION OF WELDABLE STEEL EQUAL TEE (ASTM STANDARD) D2 T
M
D1 C NOMINAL SIZE MM
INCH
OUTSIDE DIA. (MM)
DISTANCE FROM CENTER
D1=D2
C=M
STD XS XXS
25.6 15
20
25
32
40
50
65
80
100
125
150
½
¾
1
1¼
1½
2
2½
3
4
5
6
21.3
26.7
33.4
42.2
48.3
60.3
73
88.9
114.3
141.3
168.3
C
25.4
28.6
38.1
47.6
57.1
63.5
76.2
85.7
104.8
123.8
142.9
85
SCHEDULE
THICKNESS (MM) T
WEIGHT (kg/PC)
STD
-
2.8
0.159
XS
-
3.7
0.204
-
160
4.75
0.16
XXS
-
7.47
0.17
STD
-
2.9
0.204
XS
-
3.9
0.272
-
160
5.54
0.25
XXS
-
7.82
0.27
STD
-
3.4
0.286 0.354
XS
-
4.5
-
160
6.35
0.55
XXS
-
9.1
0.59
STD
-
3.6
0.526
XS
-
4.8
0.653
-
160
6.35
0.91
XXS
-
9.70
1.14
STD
-
3.7
0.771 0.962
XS
-
5.1
-
160
7.14
1.36
XXS
-
10.2
1.45
STD
-
3.9
1.89
XS
-
5.5
1.87
-
160
8.7
2.30 2.72
XXS
-
11.1
STD
-
5.2
2.68
XS
-
7
3.08
-
160
9.53
3.64
XXS
-
14.02
4.55
STD
-
5.5
3.82
XS
-
7.6
4.50
-
160
11.1
5.90 7.60
XXS
-
15.3
STD
-
6
5.99
XS
-
8.6
8.44
-
120
11.1
9.5
-
160
13.5
14.0 15.5
XXS
-
17.1
STD
-
6.6
9.93
XS
-
9.5
12.9
STD
-
7.1
16.5
XS
-
11.0
19.3
-
120
14.3
24.5
XXS
-
21.9
32.0
-
160
18.3
36.5
-
-
22.0
38.6
DIMENSION OF WELDABLE STEEL EQUAL TEE (ASTM STANDARD) D2 T
M
D1 C NOMINAL SIZE MM
200
250
300
350
400
450
500
600
INCH
8
10
12
14
16
18
20
24
OUTSIDE DIA. (MM)
DISTANCE FROM CENTER
D1=D2
C=M
219.1
273
323.9
355.6
406.4
457.2
508
609.6
C STD XS XXS
177.8
215.9
SCHEDULE
THICKNESS (MM) T
WEIGHT (kg/PC) 22.7
20
6.4
STD
-
8.2
27.7
XS
-
12.7
34.5
-
120
18.3
52
XXS
-
22.23
54.55
-
160
23.0
60
-
30
7
22.8
20
6.4
32 41.3
STD
-
9.3
-
80
15.1
68
12.7
58.5
XS
254
-
120
21.4
98
-
160
28.6
120
20
6.4
41
STD
-
9.5
66.7
-
40
10.3
64
12.7
84.8
XS
279.4
304.8
342.9
381
431.8
86
-
80
17.5
91
-
160
33.3
163.64
20
7.9
63.5
-
30
8.4
56.2
STD
-
9.5
102
-
40
11.1
86
20
7.9
79.5
STD
-
9.5
110
XS
-
12.7
167
STD
-
9.5
151
XS
-
12.7
193 237.5
-
40
14.3
STD
-
9.5
228
XS
-
12.7
264
-
40
15.1
320
STD
-
9.5
347
XS
-
12.7
423
-
40
17.5
570.6
TEE (REDUCING) (ASTM STANDARD) ANSI B 16.9 ASTM-A 234 D2 T2
T1
3
M 2
1
D1
C
C
DIMENSION
WEIGHT & THICKNESS
NOMINAL SIZE INCH
INCH
1x2x3
1x2x3
¾x¾x½
1x1x¾
1x1x½
1¼ x 1¼ x1
1¼ x 1¼ x ¾
1¼ x 1¼ x ½
1½ x 1½ x 1¼
1½ x 1½ x 1
1½ x 1½ x ¾
1½ x 1½ x ½
20 x 20 x 15
25 x 25 x 20
25 x 25 x 15
32 x 32 x 25
32 x 32 x 20
32 x 32 x 15
40 x 40 x 32
40 x 40 x 25
40 x 40 x 20
40 x 40 x 15
D1
26.7
33.4
33.4
42.2
42.2
42.2
48.3
48.3
48.3
48.3
D2
21.3
26.7
21.3
33.4
26.7
21.3
42.2
33.4
26.7
21.3
C
28.6
38.1
38.1
47.6
47.6
47.6
57.2
57.2
57.2
57.2
87
M
28.6
38.1
38.1
47.6
47.6
47.6
57.2
57.2
57.2
57.2
THICKNESS
STD XS XXS
SCHED
STD
T1
T2
WEIGHT (kg/M)
40
2.87
2.8
0.17
XS
80
3.90
3.7
0.23
-
160
5.6
4.8
0.24
XXS
-
7.8
7.5
0.26
STD
40
3.4
2.87
0.34
XS
80
4.5
3.9
0.41
-
160
6.4
5.6
0.46
XXS
-
9.1
7.8
0.55
STD
40
3.4
2.8
0.34
XS
80
4.5
3.7
0.41
-
160
6.4
4.8
0.46
XXS
-
9.1
7.5
0.54
STD
40
3.56
3.4
0.64
XS
80
4.8
4.5
0.73
-
160
6.4
6.4
0.82
XXS
-
9.7
9.1
1.05
STD
40
3.56
2.87
0.64
XS
80
4.80
3.9
0.73
-
160
6.40
5.6
0.77
XXS
-
9.70
7.8
1.0
STD
40
3.56
2.8
0.64
XS
80
4.80
3.7
0.73
-
160
8.40
4.8
0.77
XXS
-
9.70
7.5
1.0
STD
40
3.7
3.56
0.91
XS
80
5.1
4.8
1.14
-
160
7.1
6.4
1.27
XXS
-
10.16
9.7
1.55
STD
40
3.7
3.4
0.91
XS
80
5.1
4.5
1.14 1.18
-
160
7.1
6.4
XXS
-
10.16
9.1
1.5
STD
40
3.7
2.87
0.91
XS
80
5.1
3.9
1.14
-
160
7.1
5.6
1.18
XXS
-
10.16
7.8
1.46
STD
40
3.7
2.8
0.91
XS
80
5.1
3.7
1.14
-
160
7.1
4.8
1.18
XXS
-
10.16
7.5
1.46
TEE (REDUCING) (ASTM STANDARD) ANSI B 16.9 ASTM-A 234 D2 T2
T1
3
M 2
1
D1
C
C
DIMENSION
WEIGHT & THICKNESS
NOMINAL SIZE INCH
INCH
1x2x3
1x2x3
2 x 2 x 1½
2x2x1¼
2x2x1
2x2x¾
2½ x 2½ x 2
2½ x 2½ x 1½
2½ x 2½ x 1¼
2½ x 2½ x 1
3 x 3 x 2½
3x3x2
50 x 50 x 40
50 x 50 x 32
50 x 50 x 25
50 x 50 x 20
65 x 65 x 50
65 x 65 x 40
65 x 65 x 32
65 x 65 x 25
80 x 80 x 65
80 x 80 x 50
D1
60.3
60.3
60.3
60.3
73.0
73.0
73.0
73.0
88.9
88.9
D2
48.3
42.2
33.4
26.7
60.3
48.3
42.2
33.4
73.0
60.3
C
M
63.5
63.5
63.5
63.5
76.2
76.2
76.2
76.2
85.7
85.7
88
60.3
57.2
50.8
44.5
69.9
66.7
63.5
57.2
82.6
76.2
THICKNESS
STD XS XXS
SCHED
STD
T1
T2
WEIGHT (kg/M)
40
3.9
3.7
1.36
XS
80
5.5
5.1
1.60
-
160
8.7
7.1
2.09
XXS
-
11.1
10.16
2.50
STD
40
3.9
3.56
1.36
XS
80
5.5
4.8
1.60
-
160
8.7
6.4
2.0
XXS
-
11.1
9.7
2.41
STD
40
3.9
3.4
0.46
XS
80
5.5
4.5
1.59
-
160
8.7
6.4
2.0
XXS
-
11.1
9.1
2.32
STD
40
3.9
3.4
1.36
XS
80
5.5
4.5
1.59
-
160
8.7
6.4
1.96
XXS
-
11.1
9.1
2.32
STD
40
5.2
3.9
2.27
XS
80
7.0
5.5
2.73
-
160
9.5
8.7
3.32
XXS
-
14.0
11.1
4.23
STD
40
5.2
3.7
2.27
XS
80
7.0
5.1
2.73
-
160
9.5
7.1
3.23
XXS
-
14.0
10.16
4.18
STD
40
5.2
3.56
2.27
XS
80
7.0
4.8
2.73
-
160
9.5
6.4
3.14
XXS
-
14.0
9.7
4.09
STD
40
5.2
3.4
2.27
XS
80
7.0
4.5
2.73
-
160
9.5
6.4
3.14
XXS
-
14.0
9.1
4.05
STD
40
5.5
5.2
3.18 4.09
XS
80
7.6
7.0
-
160
11.1
9.5
5.23
XXS
-
15.24
14.0
6.50
STD
40
5.5
3.9
3.18
XS
80
7.6
5.5
4.09
-
160
11.1
8.7
5.09
XXS
-
15.24
11.1
6.32
TEE (REDUCING) (ASTM STANDARD) ANSI B 16.9 ASTM-A 234 D2 T2
T1
3
M 2
1
D1
C
C
DIMENSION
WEIGHT & THICKNESS
NOMINAL SIZE INCH
INCH
1x2x3
1x2x3
3 x 3 x 1½
3 x 3 x 1¼
3½ x 3½ x 3
3½ x 3½ x 2½
3½ x 3½ x 2
3½ x 3½ x 1½
4 x 4 x 3½
4x4x3
4 x 4 x 2½
4x4x2
4 x 4 x 1½
80 x 80 x 40
80 x 80 x 32
90 x 90 x 80
90 x 90 x 65
90 x 90 x 50
90 x 90 x 40
100 x 100 x 90
100 x 100 x 80
100 x 100 x 65
100 x 100 x 50
100 x 100 x 40
D1
88.9
88.9
101.6
101.6
101.6
101.6
114.3
114.3
114.3
114.3
114.3
D2
48.3
42.2
88.9
73.0
60.3
48.3
101.6
88.9
73.0
60.3
48.3
C
85.7
85.7
95.3
95.3
95.3
95.3
104.8
104.8
104.8
104.8
104.8
89
M
73.0
69.9
92.1
88.9
82.6
79.4
101.6
98.4
95.3
88.9
85.7
THICKNESS
STD XS XXS
SCHED
STD
40
T1
T2
WEIGHT (kg/M)
5.5
3.7
3.18 4.09
XS
80
7.6
5.1
-
160
11.1
7.1
5.05
XXS
-
15.24
10.16
6.27
STD
40
5.5
3.56
3.18
XS
80
7.6
4.8
4.09
-
160
11.1
6.4
4.96
XXS
-
15.24
9.7
6.23
STD
40
5.74
5.5
4.09
XS
80
8.1
7.6
5.46
XXS
-
16.2
15.24
8.91
STD
40
5.74
5.2
4.09
XS
80
8.1
7.0
5.46
XXS
-
16.2
14.0
8.73
STD
40
5.74
3.9
4.09
XS
80
8.1
5.5
5.46
XXS
-
16.2
11.1
8.46
STD
40
5.74
3.7
4.09
XS
80
8.1
5.1
5.46
XXS
-
16.2
10.16
8.46
STD
40
6.0
5.74
5.46
XS
80
8.6
8.1
7.27
XXS
-
17.1
16.2
11.82
STD
40
6.0
5.5
5.23
XS
80
8.6
7.6
7.27
-
160
13.5
11.1
9.59
XXS
-
17.1
15.24
11.36
STD
40
6.0
5.2
5.23
XS
80
8.6
7.0
7.27
-
160
13.5
9.5
9.41
XXS
-
17.1
14.0
11.36
STD
40
6.0
3.9
5.23
XS
80
8.6
5.5
5.46
-
160
13.5
8.7
9.41
XXS
-
17.1
11.1
11.18
STD
40
6.0
3.7
5.46
XS
80
8.6
5.1
7.27
-
160
13.5
7.1
9.36
XXS
-
17.1
10.16
11.18
TEE (REDUCING) (ASTM STANDARD) ANSI B 16.9 ASTM-A 234
D2 T2
3
T1 M 2
1
D1
C
C
DIMENSION
WEIGHT & THICKNESS
NOMINAL SIZE INCH
INCH
1x2x3
1x2x3
5x5x4
5 x 5 x 3½
5x5x3
5 x 5 x 2½
5x5x2
6x6x5
6x6x4
6 x 6 x 3½
6x6x3
6 x 6 x 2½
8x8x6
125 x 125 x 100
125 x 125 x 90
125 x 125 x 80
125 x 125 x 65
125 x 125 x 50
150 x 150 x 125
150 x 150 x 100
150 x 150 x 90
150 x 150 x 80
150 x 150 x 65
200 x 200 x 150
D1
141.3
141.3
141.3
141.3
141.3
168.3
168.3
168.3
168.3
168.3
219.1
D2
114.3
101.6
88.9
73.0
60.3
141.3
114.3
101.6
88.9
73.0
168.3
C
123.8
123.8
123.8
123.8
123.8
142.9
142.9
142.9
142.9
142.9
177.8
90
M
117.5
114.3
111.1
108.0
104.8
136.5
130.2
127
123.8
120.7
168.3
STD XS XXS
THICKNESS SCHED
T1
T2
WEIGHT (kg/M)
STD
40
6.6
6.0
8.64
XS
80
9.5
8.6
11.36
-
160
15.9
13.5
16.4
XXS
-
19.05
17.1
19.1
STD
40
6.55
5.74
8.64
XS
80
9.5
8.1
11.36
XXS
-
19.05
16.2
18.64
STD
40
6.6
5.5
8.64
XS
80
9.5
7.6
11.36
-
160
15.9
11.1
16.4
XXS
-
19.05
15.24
18.64
STD
40
6.6
5.2
8.64
XS
80
9.5
7.0
11.36
-
160
15.9
9.5
15.91
XXS
-
19.05
14.0
18.64
STD
40
6.6
3.9
8.64
XS
80
9.5
5.5
11.36
-
160
15.9
8.7
15.91
XXS
-
19.05
11.1
18.64
STD
40
7.1
6.6
13.18
XS
80
11.0
9.5
17.27
-
160
18.3
15.9
25.91
XXS
-
21.9
19.05
29.55
STD
40
7.1
6.0
11.82
XS
80
11.0
8.6
17.27
-
160
18.3
13.5
25.46
XXS
-
21.9
17.1
29.55
STD
40
7.1
5.74
4.55
XS
80
11.0
8.1
17.27
XXS
-
21.9
16.2
29.1
STD
40
7.1
5.5
11.82
XS
80
11.0
7.6
17.27 25.46
-
160
18.3
11.1
XXS
-
21.9
15.24
29.1
STD
40
7.1
5.2
11.82
XS
80
11.0
7.0
17.27
-
160
18.3
9.5
25.46
XXS
-
21.9
14.0
29.1
STD
40
8.2
7.1
24.1
XS
80
12.7
11.0
34.1
-
160
23.0
18.3
51.82
XXS
-
22.2
21.9
51.36
TEE (REDUCING) (ASTM STANDARD) ANSI B 16.9 ASTM-A 234
D2 T2
T1
3
M 2
1
D1
C
C
DIMENSION
WEIGHT & THICKNESS
NOMINAL SIZE INCH
INCH
1x2x3
1x2x3
8x8x5
8x8x4
8 x 8 x 3½
8x8x3
10 x 10 x 8
10 x 10 x 6
10 x 10 x 5
10 x 10 x 4
12 x 12 x 10
12 x 12 x 8
12 x 12 x 6
12 x 12 x 5
200 x 200 x 125
200 x 200 x 100
200 x 200 x 90
200 x 200 x 80
250 x 250 x 200
250 x 250 x 150
250 x 250 x 125
250 x 250 x 100
300 x 300 x 250
300 x 300 x 200
300 x 300 x 150
300 x 300 x 125
D1
219.1
219.1
219.1
219.1
273.1
273.1
273.1
273.1
323.9
323.9
323.9
323.9
D2
141.3
114.3
101.6
88.9
219.1
168.3
141.3
114.3
273.1
219.1
168.3
141.3
C
M
177.8
177.8
177.8
177.8
215.9
215.9
215.9
215.9
254
254
254
254
91
161.9
155.6
152.4
152.4
203.2
193.7
190.5
184.2
241.3
228.6
219.1
215.9
STD XS XXS
THICKNESS SCHED
T1
T2
WEIGHT (kg/M)
STD
40
8.2
6.6
24.1
XS
80
12.7
9.5
34.1
-
160
23.0
15.9
51.82
XXS
-
22.0
19.05
50.46
STD
40
8.2
6.0
24.1
XS
80
12.7
8.6
34.1
-
160
23.0
13.5
51.36
XXS
-
22.2
17.1
50.46
STD
40
8.2
5.74
24.1
XS
80
12.7
8.1
34.1
XXS
-
23.0
16.2
50.46
STD
40
8.2
5.5
24.1
XS
80
12.7
7.6
34.1
STD
40
9.3
8.2
39.1 51.82
XS
80
12.7
12.7
21.4
120
21.4
18.3
98.0
-
160
28.6
23.0
96.36
STD
40
9.3
7.1
39.1
XS
60
12.7
11.0
51.82
-
80
15.1
11.0
68.0
-
160
28.6
18.3
95.46
STD
40
9.3
6.6
39.1
XS
60
12.7
9.5
51.82
160
28.6
15.9
95.0
STD
40
9.3
6.0
39.1
XS
60
12.7
8.6
51.82
-
80
15.1
8.6
68.0
160
28.6
13.5
95.46
STD
-
9.5
9.3
64.1
XS
-
12.7
12.7
75.0 156.4
-
160
33.3
28.6
STD
-
9.5
8.2
64.1
XS
-
12.7
12.7
75.0 154.55
-
160
33.3
23.0
STD
-
9.5
7.1
64.1
XS
-
12.7
11.0
75.0
-
80
17.5
11.0
91.0
-
160
33.3
18.3
154.55
STD
-
9.5
6.6
64.1
XS
-
12.7
9.5
75.0
-
160
33.3
15.9
155
TEE (REDUCING) (ASTM STANDARD) ANSI B 16.9 ASTM-A 234
D2 T2
3
T1 M 2
1
D1
C
C
DIMENSION
WEIGHT & THICKNESS
NOMINAL SIZE INCH
INCH
1x2x3
1x2x3
14 x 14 x 12
350 x 350 x 300
14 x 14 x 10
350 x 350 x 250
D1
D2
C
M
355.6
323.9
279.4
269.9
355.6
273.1
279.4
257.2
14 x 14 x 8
350 x 350 x 200
355.6
219.1
279.4
247.7
14 x 14 x 6
350 x 350 x 150
355.6
168.3
279.4
238.1
16 x 16 x 14
400 x 400 x 350
406.4
355.6
304.8
304.8
16 x 16 x 12
400 x 400 x 300
406.4
323.9
304.8
295.3
16 x 16 x 10
400 x 400 x 250
406.4
273.1
304.8
282.6
16 x 16 x 8
400 x 400 x 200
406.4
219.1
304.8
273.1
16 x 16 x 6
400 x 400 x 150
406.4
168.3
304.8
263.5
18 x 18 x 16
450 x 450 x 400
457.2
406.4
342.9
330.2
18 x 18 x 14
450 x 450 x 350
457.2
355.6
342.9
330.2
18 x 18 x 12
450 x 450 x 300
457.2
323.9
342.9
320.7
18 x 18 x 10
450 x 450 x 250
457.2
273.1
342.9
308.0
18 x 18 x 8
450 x 450 x 200
457.2
219.1
342.9
298.5
20 x 20 x 18
500 x 500 x 450
508.0
457.2
381
368.5
20 x 20 x 16 20 x 20 x 14
500 x 500 x 400 500 x 500 x 350
508.0 508.0
406.4 355.6
381 381
355.6 355.6
20 x 20 x 12
500 x 500 x 300
508.0
323.9
381
346.1
20 x 20 x 10
500 x 500 x 250
508.0
273.1
381
333.4
20 x 20 x 8
500 x 500 x 200
508.0
219.1
381
92
323.9
THICKNESS
STD XS XXS
SCHED
STD
30
XS
-
STD
30
T2
WEIGHT (kg/M)
9.5
9.5
77.27
12.7
12.7
94.1
9.5
9.3
77.27
T1
XS
-
12.7
12.7
94.1
STD
30
9.5
8.2
77.27
XS
-
12.7
12.7
94.1
STD
30
9.5
7.1
77.27
XS
-
12.7
11.0
94.1
STD
30
9.5
9.5
110.0
XS
40
118.64
12.7
12.7
STD
9.5
9.5
110.0
XS
12.7
12.7
113.0
STD
30
9.5
9.3
110.0
XS
40
12.7
12.7
118.64 200.0
-
80
21.4
15.1
STD
30
9.5
8.2
110.0
XS
40
12.7
12.7
118.64 200.0
-
80
21.4
12.7
STD
30
9.5
7.1
110.0
XS
40
12.7
11.0
118.64
STD
-
9.5
9.5
141.82
XS
-
12.7
12.7
164.55
STD
-
9.5
9.5
141.82
XS
-
12.7
12.7
164.55
STD
-
9.5
9.5
141.82
XS
-
12.7
12.7
164.55
STD
-
9.5
9.3
141.82
XS
-
12.7
12.7
164.55
STD
-
9.5
8.2
141.82
XS
-
12.7
12.7
164.55 162.27
STD
20
9.5
9.5
XS
30
12.7
12.7
215.9
STD
20
9.5
9.5
162.27
XS
30
12.7
12.7
215.9
STD
20
9.5
9.5
162.27
XS
30
12.7
12.7
215.9
STD
20
9.5
9.5
162.27
XS
30
12.7
12.7
215.9 162.27
STD
20
9.5
9.3
XS
30
12.7
12.7
215.9
STD
20
9.5
8.2
162.27
XS
30
12.7
12.7
215.9
EXPANSION JOINT SHIP’S CAST IRON PIPE SLEEVE TYPE EXPANSION JOINTS F 3016-1980 UNIT: MM
3
4
2
6 5
1
Allo w ab le exp an sio n
9
8
7
Exam p le: 5k -40
No
Component
Material
1
Body
JIS G 5501-FC 20
2
Sliding cylinder
JIS G 3459-SUS 304 or JIS H 5111-BC 6
3
Flange
JIS G 3103-SS 41 or JIS H 5111-BC6
4
Packing gland
JIS G 5501-FC 20 or JIS G 3101-SS41
5
Gland bush
6
Gland bush
7
Packing
Conform to JIS F 7102 according to the application
8
Stud bolt
JIS G 4303-SUS 304
9
Hexagon nut
JIS H 3250-C 3602 BD
Remarks:
1.
JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6
No 5 gland bush may be integral with the body.
2. The sliding cylinder and its flange may be an integral casting of BC 6. In this case the gland bush shall be BC 6. 3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G 3101.
93
F 3016-1980 UNIT: MM FLANGE NOMINAL PRESSURE
5 KGF/CM²
10 KGF/CM²
REMARK:
SLIDING CYLINDER OUTER DIA. D
OUTER DIA. D1
40
48.6
120
50
60.5
65 80
NOM. DIA
BOLT HOLE DIA. OF PITCH CIRCLE C NO.
NOMINAL SIZE OF SCREW THREADS ON BOLT
LENGTH FOR FITTING S
DIA.
h
95
4
15
M 12
450
130
105
4
15
M 12
465
76.3
155
130
4
15
M 12
480
89.1
180
145
4
19
M 16
495
100
114.3
200
165
8
19
M 16
515
125
139.8
235
200
8
19
M 16
540
150
165.2
265
230
8
19
M 16
565
200
216.3
320
280
8
23
M 20
595
250
267.4
385
345
12
23
M 20
635
300
318.5
430
390
12
23
M 20
680
350
355.6
480
435
12
25
M 22
725
400
406.4
540
495
16
25
M 22
770
40
48.6
140
105
4
19
M 16
475
50
60.5
155
120
4
19
M 16
485
65
76.3
175
140
4
19
M 16
500
80
89.1
185
150
8
19
M 16
520
100
114.3
210
175
8
19
M 16
550
125
139.8
250
210
8
23
M 20
585
150
165.2
280
240
8
23
M 20
620
200
216.3
330
290
12
23
M 20
660
250
267.4
400
355
12
25
M 22
700
300
318.5
445
400
16
25
M 22
745
350
355.6
490
445
16
25
M 22
790
400
406.4
560
510
16
27
M 24
835
Dimension D2 shall be equal to the inner diameter of sliding cylinder.
94
SHIP’S CAST STEEL PIPE SLEEVE TYPE EXPANSION JOINTS F 3017-1980 UNIT: MM
3
4
2
6 5
1
Allo w ab le exp an sio n
9
8
7
Exam p le: 5k -40
No
Component
Material
1
Body
JIS G 5101-SC 46
2
Sliding cylinder
JIS G 3459-SUS 304 or JIS H 5111-BC 6
3
Flange
JIS G 3101-SS 41 or JIS H 5111-BC6
4
Packing gland
JIS G 5101-SC 46 or JIS G 3101-SS41
5
Gland bush
6
Gland bush
JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6
7
Packing
Conform to JIS F 7102 according to the application
8
Stud bolt
JIS G 4303-SUS 304
9
Hexagon nut
JIS H 3250-C 3602 BD
Remarks:
1.
No 5 gland bush may be integral with the body.
2.
The sliding cylinder and its flange may be an integral casting of BC 6. In this case the gland bush shall be BC 6.
3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G 3101.
95
F 3017-1980 UNIT: MM FLANGE NOMINAL PRESSURE
5 KGF/CM²
10 KGF/CM²
20 KGF/CM²
REMARK:
SLIDING CYLINDER OUTER DIA. D
OUTER DIA. D1
40
48.6
120
50
60.5
65 80
NOM. DIA
BOLT HOLE DIA. OF PITCH CIRCLE C NO.
NOMINAL SIZE OF SCREW THREADS ON BOLT
LENGTH FOR FITTING S
DIA.
h
95
4
15
M 12
450
130
105
4
15
M 12
465
76.3
155
130
4
15
M 12
480
89.1
180
145
4
19
M 16
495
100
114.3
200
165
8
19
M 16
515
125
139.8
235
200
8
19
M 16
540
150
165.2
265
230
8
19
M 16
565
200
216.3
320
280
8
23
M 20
595
250
267.4
385
345
12
23
M 20
635
300
318.5
430
390
12
23
M 20
680
350
355.6
480
435
12
25
M 22
725
400
406.4
540
495
16
25
M 22
770
40
48.6
140
105
4
19
M 16
475
50
60.5
155
120
4
19
M 16
485
65
76.3
175
140
4
19
M 16
500
80
89.1
185
150
8
19
M 16
520
100
114.3
210
175
8
19
M 16
550
125
139.8
250
210
8
23
M 20
585
150
165.2
280
240
8
23
M 20
620
200
216.3
330
290
12
23
M 20
660
250
267.4
400
355
12
25
M 22
700
300
318.5
445
400
16
25
M 22
745
350
355.6
490
445
16
25
M 22
790
400
406.4
560
510
16
27
M 24
835
40
48.6
140
105
4
19
M 16
505
50
60.5
155
120
8
19
M 16
525
65
76.3
175
140
8
19
M 16
550
80
89.1
200
160
8
23
M 20
580
100
114.3
225
185
8
23
M 20
610
125
139.8
270
225
8
25
M 22
650
150
165.2
305
260
12
25
M 22
690
200
216.3
350
305
12
25
M 22
730
250
267.4
430
380
12
27
M 24
775
300
318.5
480
430
16
27
M 24
820
350
355.6
540
480
16
33
M 30
870
400
406.4
605
540
16
33
M 30
930
Dimension D2 shall be equal to the inner diameter of sliding cylinder.
96
STEEL (SS) DRESSER TYPE COUPLING 1.
SCOPE This standard covers dresser type coupling for electric cable steel pipe.
2.
SHAPE AND DIMENSIONS Shall be as shown fig. 1.2.3. table 1.2 and material table.
3.
WORKING PRESSURE AND TEMPERATURE Fluid water or oil 16 kg/cm² not exceed 80°C
4.
HYDRAULIC SHOP TEST 32 kg/cm²
5.
DESIGNATION NAME : NOM SIZE EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40
MARK
ITEM
1
MIDDLE RING
2
FOLLOWER
3
GASKET
4
BOLT AND NUT
5
MATERIAL
QTY.
WT (kg)
REMARKS
STEEL SS 41 OR STPG 38
1
STEEL SS 41 OR CAST IRON FCD 45
2
SYNTHETIC RUBBER
2
N.B.R. Hs70° + 5°
STEEL SS 41
4-10
GALV.
WASHER
STAINLESS STEEL SUS 304
2
6
STOPPER BOLT
STAINLESS STEEL SUS 304
2
7
PACKING
SYNTHETIC RUBBER
2
N.B.R.
8
PLUG
STEEL SS 41
2
GALV. GALV.
9
BOLT AND NUT
10
SPRING WASHER
11
WEDLED STOPPER PIECE
NOTE :
STEEL SS 41
2
STAINLESS STEEL SUS 304
2
STEEL SS 41
2
THIS DRAWING IS BASED ON ISSO-0080295I
97
GALV
STEEL (SS) DRESSER TYPE COUPLING
8
FIG.1
5
1
2
3
7
11
4 9
L
10
N-d1
H1
T
d2 H2
L2 L1 (ABOUT) 35 15
PIPE O.D.
Ød ØD
B
ØC
S
10
UNIT : MM TABLE 1 NOM. SIZE
PIPE O.D
40
1
2
4
6
AB’T L
B
WT (kg)
2-M12
147
230
3.8
175
2-M12
147
230
4.2
4-M12
185
2-M12
150
230
6.2
FCD45
4-M12
185
2-M12
154
230
7.8
7
FCD45
4-M16
240
2-M16
210
330
10.7
7
FCD45
4-M16
240
2-M16
210
330
17.9
25
9
FCD45
6-M16
240
2-M16
213
330
22.6
289
25
9
FCD45
6-M16
240
2-M16
213
330
28.6
373
339
28
9
FCD45
8-M16
240
2-M16
213
330
33.6
322
425
391
29
9
FCD45
8-M16
240
2-M16
213
330
41.6
12.7
359
473
433
40
13
SS41
8-M16
250
2-M16
216
330
50.2
12.7
410
524
484
40
13
SS41
10-M16
270
2-M16
225
330
58
L1
L2
T
d
D
C
H1
H2 MATERIAL
N-d1
S
N-d2
48.6
127
105
5.1
50
120
94
14
6
FCD45
4-M12
175
50
60.5
127
103
5.5
62
132
106
14
6
FCD45
4-M12
65
76.3
127
103
7.0
78
148
122
15
6
FCD45
80
89.1
127
100
7.6
91.5
161
135
18
6
100
114.3
178
148
8.6
117
125
139.8
178
148
9.5
142
198
168
24
229
197
24
150
165.2
178
134
12.7
168
263
231
200
216.3
178
134
12.7
219
320
250
267.4
178
134
12.7
271
300
318.5
178
134
12.7
350
355.6
178
134
400
406.4
178
134
98
STEEL (SS) DRESSER TYPE COUPLING
m m
K.L
K.L
5C
E
C1 m/2
FIG 2. FOR NOM.SIZE 40-65
n
11
8 d4 t
10 b
tR
h
d3
a
9
t
50
110 l
45
m m
5C
E
C1
n
11 FIG 3. FOR NOM.SIZE 80 AND OVER
d4 t
8
10
h b
tR 9
d3
t
a
m/2 l
TABLE 2 NOM. SIZE
8
9
11
mxt
l
a
b
E
C1
n
d3
d4
h
40
32x6
205
50
30
14
24
40
14
M12
30
50
32x6
205
50
30
14
24
40
14
M12
65
32x6
205
50
30
14
24
40
14
M12
NOM. SIZE
8
9
11
mxt
l
a
b
E
C1
n
d3
d4
h
150
38x9
275
60
40
19
31
50
18
M16
40
30
200
38x9
275
60
40
19
37
56
18
M16
40
30
250
38x9
275
60
40
19
37
56
18
M16
40
80
32x6
205
50
30
14
24
40
14
M12
30
300
38x9
275
60
40
19
37
56
18
M16
40
100
38x9
275
60
40
19
31
50
18
M16
40
350
38x9
275
60
40
19
37
56
18
M16
40
125
38x9
275
60
40
19
31
50
18
M16
40
400
50x12
275
75
50
19
40
65
18
M16
40
99
STEEL (SS) DRESSER TYPE COUPLING 1.
SCOPE This standard covers dresser type coupling for electric cable steel pipe.
2.
SHAPE AND DIMENSIONS Shall be as shown fig. 1.2.3. table 1.2 and material table.
3.
WORKING PRESSURE AND TEMPERATURE Fluid water or oil 16 kg/cm² not exceed Ø80
4.
HYDRAULIC SHOP TEST 32 kg/cm²
5.
DESIGNATION NAME : NOM SIZE EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40
MARK
ITEM
1
MIDDLE RING
2
FOLLOWER
3
GASKET
4
MATERIAL
QTY.
WT (kg)
REMARKS
STEEL SS 41 OR STPG 38
1
STEEL SS 41 OR CAST IRON FCD 45
2
SYNTHETIC RUBBER
2
N.B.R. Hs70° + 5°
BOLT AND NUT
STEEL SS 41
4-10
GALV.
8
STOPPER PIECE
STEEL SS 41
2
GALV. GALV.
9
BOLT AND NUT
10
SPRING WASHER
11
WEDLED STOPPER PIECE
NOTE :
STEEL SS 41
2
STAINLESS STEEL SUS 304
2
STEEL SS 41
2
THIS DRAWING IS BASED ON ISSO-0080296
101
GALV
STEEL (SS) DRESSER TYPE COUPLING
3 1
FIG.1
8 4
2
11 9
L
10
T
N-d1
H1
H2
L2 L1 (ABOUT)
PIPE O.D.
Ød ØD
15
35
B
ØC
S
10
L/2
UNIT : MM TABLE 1 NOM. SIZE
PIPE O.D
40
1
2
4
L1
L2
T
d
D
C
H1
H2 MATERIAL
48.6
127
105
5.1
50
120
94
14
6
50
60.5
127
103
5.5
62
132
106
14
65
76.3
127
103
7.0
78
148
122
15
AB’T L
B
WT (kg)
N-d1
S
FCD45
4-M12
175
147
230
3.8
6
FCD45
4-M12
175
147
230
4.2
6
FCD45
4-M12
185
150
230
6.2
80
89.1
127
100
7.6
91.5
161
135
18
6
FCD45
4-M12
185
154
230
7.8
100
114.3
178
148
8.6
117
198
168
24
7
FCD45
4-M16
240
210
330
9.9
125
139.8
178
148
9.5
142
229
197
24
7
FCD45
4-M16
240
210
330
17.4
150
165.2
178
134
12.7
168
263
231
25
9
FCD45
6-M16
240
213
330
22.6
200
216.3
178
134
12.7
219
320
289
25
9
FCD45
6-M16
240
213
330
28.6
250
267.4
178
134
12.7
271
373
339
28
9
FCD45
8-M16
240
213
330
33.6
300
318.5
178
134
12.7
322
425
391
29
9
FCD45
8-M16
240
213
330
41.6
350
355.6
178
134
12.7
359
473
433
40
13
SS41
8-M16
250
216
330
50.2
400
406.4
178
134
12.7
410
524
484
40
13
SS41
10-M16
270
225
330
58
450
457.2
178
134
12.7
461
575
535
40
13
SS41
12-M16
270
225
330
66
500
508
178
134
12.7
512
626
586
40
13
SS41
12-M16
270
225
330
71
550
558.8
178
134
12.7
563
677
637
40
13
SS41
14-M16
270
230
330
77
600
609.6
178
134
12.7
614
728
688
40
13
SS41
14-M16
270
230
330
83
650
660.4
178
134
12.7
665
779
739
40
13
SS41
14-M16
270
230
330
90
700
711.2
178
134
12.7
716
830
790
40
13
SS41
16-M16
270
230
330
98
750
762
178
134
12.7
767
881
841
40
13
SS41
16-M16
280
230
330
110
800
812.8
178
134
12.7
818
932
892
40
13
SS41
18-M16
280
230
330
123
850
863.6
178
134
12.7
869
983
943
40
13
SS41
18-M16
280
230
330
131
900
914.4
178
134
12.7
920
1034
994
40
13
SS41
18-M16
280
230
330
142
101
TEEL (SS) DRESSER TYPE COUPLING m m
K.L
K.L
5C
E
C1 m/2
FIG 2. FOR NOM.SIZE 40-65
n
11
8 d4 b
t
10 tR
h
d3
a
9
t
50
110 l
45
m m
5C
E
C1
n
11
FIG 3. FOR NOM.SIZE 80 AND OVER
d4 t
8
10
h b
tR t
a d3
9 m/2
l
UNIT: MM TABLE 2 NOM. SIZE
8
11
9
mxt
l
a
b
E
C1
n
d3
d4
h
40
32x6
205
50
30
14
24
40
14
M12
30
50
32x6
205
50
30
14
24
40
14
M12
65
32x6
205
50
30
14
24
40
14
80
32x6
205
50
30
14
24
40
100
38x9
275
60
40
19
31
125
38x9
275
60
40
19
150
38x9
275
60
40
200
38x9
275
60
40
250
38x9
275
60
300
38x9
275
350
38x9
400 450
NOM. SIZE
8
11
9
mxt
l
a
b
E
C1
n
d3
d4
h
500
50x12
275
75
50
19
40
65
18
M16
40
30
550
50x12
275
75
50
19
40
65
18
M16
40
M12
30
600
50x12
275
75
50
19
40
65
18
M16
40
14
M12
30
650
50x12
275
75
50
19
40
65
18
M16
40
50
18
M16
40
700
50x12
275
75
50
23
40
65
18
M20
50
31
50
18
M16
40
750
50x12
275
75
50
23
40
65
18
M20
50
19
31
50
18
M16
40
800
50x12
275
75
50
23
40
65
18
M20
50
19
37
56
18
M16
40
850
50x12
275
75
50
23
40
65
18
M20
50
40
19
37
56
18
M16
40
900
50x12
275
75
50
23
40
65
18
M20
50
60
40
19
37
56
18
M16
40
275
60
40
19
37
56
18
M16
40
50x12
275
75
50
19
40
65
18
M16
40
50x12
275
75
50
19
40
65
18
M16
40
102
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE) 1.
SCOPE This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction.
2.
CONSTRUCTION SHAPE AND DIMENSIONS The construction, shape and dimensions shall be as shown in figure 1.
3.
MATERIALS The material shall be as shown in table 1.
4.
PRESSURE RATING The relation between fluid condition and maximum working pressure are given in the following table.
FLUID CONDITION
5.
WORKING PRESSURE
EXHAUST STEAM 400° C
4 kg/cm²
FEED WATER 150° C
6 kg/cm²
ALLOWANCE OF EXPANSION
COMPRESSION
6.
-20 mm
EXPAND
+ 10 mm
LATERAL
+ 5 mm
INSPECTION AND TESTS (1) (2) (3) (4) (5)
Material test Visual inspection Inspection on dimension Inspection on assembly Hydraulic test
BODY
12 kg /cm²
NOTE : THIS STANDARD BASE ON ISSO-0080407A
103
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE) NOM.DIA 50-250
FIG.1 6
5
2
3
4
n-hØ HOLES
P 1
t2
t1
t1
l
T.I.G. WELDING
NL NO. OF CORFUGATION
l DØ
25
260
5
CØ doØ
4-8Ø DRILL DRAIN HOLES
dØ
dØ
FLOW
T TOTAL FREE LENGTH 290 SETTING LENGTH 300
UNIT: mm NOM SIZE
FLANGE
BELLOWS d
INSIDE TUBE t2
WEIGHT (kg)
46
1.0
10.84
192 x 8
60
1.0
12.26
196 x 7
70
1.0
15.92
0.8 x 2
196 x 7
98
1.0
17.66
47
0.8 x 2
196 x 7
120
1.0
25.8
235.2
49
1.0 x 2
192 x 6
145
1.2
28.5
32
286.3
49
1.0 x 2
192 x 6
196
1.2
31.7
32
337.4
49
1.0 x 2
192 x 6
248
1.2
45.2
D
C
h
n
T
P
50
130
105
15
4
14
58.5
20
110.5
45
1.0
200 x 10
65
155
130
15
4
14
72.6
24
124.2
49
0.8 x 2
80
180
145
19
4
14
85.9
28
147.5
47
0.8 x 2
100
200
165
19
8
16
111.1
28
172.7
47
125
235
200
19
8
16
136.6
28
198.2
150
265
230
19
8
18
161.2
32
200
320
280
23
8
20
212.3
250
385
345
23
12
22
263.4
TABLE 1
d1
l
t1
d
MATERIAL
6
NUT
CARBON STEEL (SS41)
18
5
CONTROL ROD
CARBON STEEL (SS41)
3
4
CONTROL JAG
CARBON STEEL (SS41)
6
3
SLEEVE
STAINLESS STEEL (SUS 304)
1
2
BELLOWS
STAINLESS STEEL (SUS 304)
1
1
FLANGE
CARBON STEEL (SS41)
2
MARK
NLxNo
ITEM
WORK
MATERIAL
SPARE
QUANTITY
104
REMARKS
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE) 1.
SCOPE
This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction. 2. CONSTRUCTION SHAPE AND DIMENSIONS The construction, shape and dimensions shall be as shown in figure 1. 3. MATERIALS The material shall be as shown in table 1. 4. PRESSURE RATING The relation between fluid condition and maximum working pressure are given in the following table.
5.
FLUID CONDITION
WORKING PRESSURE
EXHAUST STEAM 400° C
4 kg/cm²
FEED WATER 150° C
6 kg/cm²
ALLOWANCE OF EXPANSION
COMPRESSION
-20 mm
EXPAND
+ 10 mm
LATERAL
+ 5 mm
6.
INSPECTION AND TESTS
(1) (2) (3) (4) (5)
Material test Visual inspection Inspection on dimension Inspection on assembly Hydraulic test
BODY
12 kg /cm²
NOTE : THIS STANDARD BASE ON ISSO-0080417
105
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE) FIG.1
NOM.DIA 50-250 6
5
2
3
7
1 30
n-hØ HOLES 30
P t1
t2
t1
B.N
l
T.I.G. WELDING
NL NO. OF CORFUGATION
l
CoØ
CØ
25
260
5
DoØ
4-8Ø DRILL DRAIN HOLES
doØ
d1Ø
dØ
DØ
FLOW
T TOTAL FREE LENGTH 290 SETTING LENGTH 300
4 SETTING BOLT & NUTS
UNIT: mm NO M SIZ E
FLANGE D
C
h
INSIDE TUBE
BELLOWS n
T
d
P
d1
l
SETTING ROD
WT (kg)
t1
NLxNo
d
t2
Bh
Do
Co
BN x No
46
1.0
M12
250
215
M14 x 4
19
50
155
120
19
4
16
58.5
20
110.5
45
1.0
200 x 10
65
175
140
19
4
18
72.6
24
124.2
49
0.8 x 2
192 x 8
60
1.0
M12
270
235
M14 x 4
23
80
185
150
19
8
18
85.9
28
147.5
47
0.8 x 2
196 x 7
70
1.0
M12
280
245
M16 x 4
26
100
210
175
19
8
18
111.1
28
172.7
47
0.8 x 2
196 x 7
98
1.0
M12
310
270
M16 x 4
30
125
250
210
23
8
20
136.6
28
198.2
47
0.8 x 2
196 x 7
120
1.0
M16
350
310
M20 x 4
45
150
280
240
23
8
22
161.2
32
235.2
49
1.0 x 2
192 x 6
145
1.2
M16
380
340
M20 x 4
51
200
330
290
23
12
22
212.3
32
286.3
49
1.0 x 2
192 x 6
196
1.2
M16
430
390
M20 x 4
56
250
400
355
25
13
24
263.4
32
337.4
49
1.0 x 2
192 x 6
248
1.2
M16
500
460
M20 x 4
74
TABLE 1 7
STOPPER
6 5
MATERIALS
CARBON STEEL (S G P)
4
NUT
CARBON STEEL (S 25 C)
8
GUIDE BOLT
CARBON STEEL (S 25 C)
4
4
SETTING BOLT & NUTS
CARBON STEEL (SS41)
3
SLEEVE
STAINLESS STEEL (SUS 304)
1
2
BELLOWS
STAINLESS STEEL (SUS 304)
1
1
FLANGE
CARBON STEEL (SS41)
2
MARK
ITEM
4 SET
WORK
MATERIAL
SPARE
QUANTITY
106
REMARKS
VIKING JOHNSON COUPLINGS FOR STEEL AND P.V.C. PIPES From 44.5mm (1.75”) to 3048mm (120” ) OD larger sizes available on request
COUPLING DIMENSION AND DETAIL PIPE DIMENSION COUPLING REF
MU MU MU MT MP MP MP MP MP MP MP MP MP MP MP MP MO MO MO LO LO LO LO LO
SLEEVE
PIPE O.D.
TOLERANCE ON O.D FOR DIST L
L
A
B
C
D x AVE THICKNESS
MM IN 44.5 1.75 48.3 1.906 57 2.25 60.3 2.375 63 2.48 70 2.75 73 2.875 76.1 3 32.5 3.25 38.9 3.5 101.6 4 108 4.25 110 4.331 114.3 4.5 120.7 4.75 127 5 133 5.25 140 5.5 141.3 5.562 159 6.25 165.1 6.5 168.3 6.625 193.7 7.625 219.1 8.628
MM IN +0.8 -0.40 +0.031 -0.016 +0.8 -0.40 +0.031 -0.016 +0.8 -0.40 +0.031 -0.016 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +0.8 -0.80 +0.031 -0.031 +1.6 -0.80 +0.062 -0.031 +1.6 -0.80 +0.062 -0.031 +1.6 -0.80 +0.062 -0.031 +1.6 -0.80 +0.062 -0.031 +1.6 -0.82 +0.062 -0.032 +1.6 -0.84 +0.062 -0.033 +1.6 -0.97 +0.062 -0.038 +1.6 -1.0 +0.062 -0.039
MM IN 152 6 152 6 152 6 152 6 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4 102 4
MM IN 118 4.625 121 4.75 133 5.25 133 5.25 137 5.375 143.5 5.65 148 5.812 148 5.812 157.5 6.2 162 6.375 176 6.929 184.5 7.264 184.5 7.264 192 7.562 195.5 7.688 202 7.937 216 8.5 224 8.812 224 8.812 246 9.687 252 9.937 254 10.143 281 11.062 309 12.187
MM IN 146 5.75 146 5.75 146 5.75 146 5.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75 172 6.75
MM IN 111 4.375 111 4.375 121 4.75 121 4.75 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 133 5.25 133 5.25 133 5.25 133 5.25 133 5.25 133 5.25 133 5.25 133 5.25
MM IN 82.5 x 5.6 3.25 x 0.219 82.5 x 5.6 3.25 x 0.219 82.5 x 6.4 3.25 x 0.25 82.5 x 6.4 3.25 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 6.4 4 x 0.25 102 x 7.2 4 x 0.281 102 x 7.2 4 x 0.281 102 x 7.2 4 x 0.281 102 x 7.2 4 x 0.281 102 x 7.2 4 x 0.281 102 x 7.2 4 x 0.281 102 x 7.2 4 x 0.281 102 x 7.2 4 x 0.281
107
PLUG BOLT NO OFF IF SPECIFIED
NO. DIA x LENGTH NO
STD RING NO. SUPPLIED
IN
1
2
0.5 x 5.25
1573 Q
1
2
0.5 x 5.25
A1574 Q
1
2
0.5 x 5.25
A 1599 Q
1
2
0.5 x 5.25
1500 Q
1
2
0.5 x 6.25
A 1582 Q
1
2
0.5 x 6.25
1565 Q
1
2
0.5 x 6.25
804
1
2
0.5 x 6.25
1560 Q
1
4
0.5 x 6.25
1567 Q
1
3
0.5 x 6.25
1501 Q
1
4
0.5 x 6.25
1564 Q
1
4
0.5 x 6.25
A 1596 Q
1
4
0.5 x 6.25
1561 Q
1
4
0.5 x 6.25
A 1593 Q
1
4
0.5 x 6.25
549
1
4
0.5 x 6.25
1538 Q
1
4
0.5 x 6.25
1563 Q
1
4
0.5 x 6.25
A 1598 Q
1
4
0.5 x 6.25
A 1503 Q
1
4
0.5 x 6.25
A 1559 Q
1
4
0.5 x 6.25
A 1585 Q
1
4
0.5 x 6.25
A 1595 Q
1
4
0.5 x 6.25
A 1507 Q
1
5
0.5 x 6.25
A 1597 Q
MAX TEST PRESSURE
APPROX. WEIGHT
atm lbs/in² 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 68 1000 61 900 61 900 61 900 58 850 58 850
KG LBS 1.7 3.75 1.75 3.875 2.2 4.75 2.2 4.75 2.3 5.07 2.5 5.5 2.6 5.75 2.6 5.75 3.6 8.0 3.5 7.75 3.9 8.6 4.3 9.5 4.4 9.62 4.4 9.62 4.5 10 4.9 10.75 6.1 13.5 6.6 14.52 6.6 14.52 8.6 19 8.8 19.5 9 19.75 10 22 11.6 25.5
PIPE DIMENSION COUPLING REF
KN KN A2E KN A2E CF6 CF10 A2E CF6 CF10 A2E CF8 CF10 A2E CF A2E CF A2E CF A2E CF A2E CF A2E YF A2E YF A2E YF A2E YF A2E YF A2E YF A2E YF A2E A2E AD A2E AD A2E AD
SLEEVE
PIPE O.D.
TOLERANCE ON O.D FOR DIST L
L
A
B
C
D x AVE THICKNESS
MM IN 244.5 9.625 273 10.75 273 10.75 323.9 12.75 323.9 12.75 355.6 14 355.6 14 355.6 14 406.4 16 406.4 16 406.4 16 457 18 457 18 457 18 508 20 508 20 559 22 559 22 610 24 610 24 660 26 660 26 711 28 711 28 762 30 762 30 813 32 813 32 864 34 864 34 914 36 914 36 1016 40 1016 40 1067 42 1067 42 1118 44 1118 44 1220 48 1220 48 1270 50 1270 50 1321 52 1321 52
MM IN +1.6 -1.0 +0.062 -0.039 +1.6 -1.0 +0.062 -0.039 +1.6 -1.0 +0.062 -0.034 +1.6 -1.0 +0.062 -0.039 +1.6 -1.0 +0.062 -0.034 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -1.6 +0.062 -0.062 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125
MM IN 102 4 102 4 152 6 102 4 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6
MM IN 337 13.25 367 14.437 397 15.67 419 16.5 448 17.68 460 18.11 460 18.11 480 18.897 511 20.125 511 20.125 530 20.866 562 22.125 562 22.125 581 22.874 613 24.125 632 24.881 664 26.125 683 26.889 714 28.125 734 28.897 765 30.125 784 30.866 816 32.125 835 32.874 871 34.291 886 34.881 922 36.299 937 36.889 973 38.307 988 38.897 1024 40.315 1038 40.866 1125 44.291 1140 44.882 1176 46.299 1191 46.889 1227 48.307 1242 48.897 1343 52.874 1350 53.149 1394 54.882 1400 55.118 1445 56.889 1451 57.125
MM IN 172 6.75 172 6.75 273 10.75 172 6.75 273 10.75 254 10 254 10 273 10.75 254 10 254 10 273 10.75 254 10 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 254 10 273 10.75 273 10.75 286 11.25 273 10.75 286 11.25 273 10.75 286 11.25
MM IN 133 5.25 133 5.25 235 9.25 133 5.25 235 9.25 216 8.5 216 8.5 235 9.25 216 8.5 216 8.5 235 9.25 216 8.5 216 8.5 235 9.25 216 8.5 235 9.25 216 8.5 235 9.25 216 8.5 235 9.25 216 8.5 235 9.25 216 8.5 235 9.25 222 8.75 235 9.25 222 8.75 235 9.25 222 8.75 235 9.25 222 8.75 235 9.25 222 8.75 235 9.25 222 8.75 235 9.25 222 8.75 235 9.25 235 9.25 238 9.375 235 9.25 238 9.375 235 9.25 238 9.375
MM IN 102 x 8.7 4 x 0.344 102 x 8.7 4 x 0.344 178 x 11.1 7 x 0.437 102 x 8.7 4 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 8.7 7 x 0.344 178 x 11.1 7 x 0.437 178 x 11.1 7 x 0.437 178 x 14.3 7 x 0.563 178 x 11.1 7 x 0.437 178 x 14.3 7 x 0.563 178 x 11.1 7 x 0.437 178 x 14.3 7 x 0.563
108
PLUG BOLT NO OFF IF SPECIFIED
NO. DIA x LENGTH
STD RING NO. SUPPLIED
NO
IN
2
6
0.5 x 6.25
1511 Q
2
6
0.5 x 6.25
A 1557 Q
2
12
0.625 x 9.75
J 132 M
2
8
0.5 x 6.25
A 1558 Q
2
12
0.625 x 9.75
J 101 M
2
6
0.625 x 9.5
J 51 L
2
10
0.625 x 9.5
J 51 L
2
18
0.625 x 10.25
J 102 M
2
6
0.625 x 9.5
J 53 L
2
10
0.625 x 9.5
J 53 L
2
18
0.625 x 10.25
J 104 M
3
8
0.625 x 9.5
J 55 L
3
10
0.625 x 9.5
J 55 L
3
18
0.625 x 10.25
J 106 M
3
10
0.625 x 9.5
J 57 L
3
18
0.625 x 10.25
J 108 M
3
10
0.625 x 9.5
J 59 L
3
18
0.625 x 10.25
J 110 M
3
10
0.625 x 9.5
J 60 L
3
18
0.625 x 10.25
J 111 M
3
10
0.625 x 9.5
J 61 L
3
18
0.625 x 10.25
J 112 M
3
10
0.625 x 9.5
J 63 L
3
18
0.625 x 10.25
J 113 M
3
12
0.625 x 9.5
J 64 L
3
18
0.625 x 10.25
J 115 M
3
12
0.625 x 9.5
J 65 L
3
18
0.625 x 10.25
J 123 M
3
12
0.625 x 9.5
J 66 L
3
18
0.625 x 10.25
J 116 M
3
12
0.625 x 9.5
J 67 L
3
18
0.625 x 10.25
J 117 M
3
14
0.625 x 9.5
J 71 L
3
18
0.625 x 10.25
J 119 M
3
14
0.625 x 9.5
J 72 L
3
18
0.625 x 10.25
J 119 M
3
14
0.625 x 9.5
J 73 L
3
18
0.625 x 10.25
J 120 M
3
18
0.625 x 10.25
J 121 M
3
24
0.625 x 10.75
J 176 H
3
18
0.625 x 10.25
J 122 M
3
24
0.625 x 10.75
J 176 H
3
18
0.625 x 10.25
J 124 M
3
24
0.625 x 10.75
J 177 H
MAX TEST PRESSURE
APPROX. WEIGHT
atm lbs/in² 54 800 47 700 98 1438 47 700 83 1220 46.6 675 77.7 1125 106.4 1540 40.7 590 68.4 990 92.9 1345 48.7 705 60.8 880 82.5 1195 54.9 795 74.2 1075 50.1 725 67.7 980 45.9 665 61.8 895 12.5 615 57.0 825 39.4 570 53.2 770 38.7 560 49.4 715 36.3 525 46.3 670 34.2 495 43.5 630 32.5 470 41.1 595 29.0 420 37.0 535 27.6 400 35.2 510 26.6 385 33.8 490 30.7 445 37.6 545 29.7 430 36.3 525 28.3 410 34.9 505
KG LBS 14.1 31 15.4 34 30.8 68.0 18.6 41 35.8 79.0 31.1 68.5 32.9 72.5 51.5 113.5 34.7 76.5 36.7 81 56.9 125.5 39.5 87 40.4 89 62.4 137.5 44.2 97.5 67.8 149.5 47.8 105.5 73.3 161.5 51.5 113.5 78.7 173.5 55.3 122 84.1 185.5 58.9 130 89.6 197.5 73.5 162 95.3 210 77.8 171.5 100.7 222 82.1 181 106.1 234 86.4 190.5 111.6 246 95.9 211.5 122.5 270 100.2 221 127.9 282 104.5 230.5 133.3 294 144.2 318 173.3 382 149.7 330 179.8 396.5 155.4 342.5 186.2 410.5
PIPE DIMENSION COUPLING REF
A2E AD A2E AD A2E AD AD AD AD AD AD AD AD SG SG SG SG SG SG SG SGR SGR SGR SGR SGR SGR SGR SGR
SLEEVE
PIPE O.D.
TOLERANCE ON O.D FOR DIST L
L
A
B
C
D x AVE THICKNESS
MM IN 1372 54 1372 54 1420 55.906 1420 55.906 1473 58 1473 58 1524 60 1575 62 1620 63.780 1676 66 1727 68 1778 70 1820 71.654 1880 74 1930 76 1981 78 2020 79.528 2083 82 2134 84 2240 88.190 2340 92.125 2470 97.250 2540 100 2642 104 2743 108 2845 112 2946 116 3048 120
MM IN +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +1.6 -3.2 +0.062 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125 +3.2 -3.2 +0.125 -0.125
MM IN 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 152 6 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8 203 8
MM IN 1496 58.897 1502 59.134 1544 60.787 1551 61.063 1597 62.874 1604 63.149 1654 65.118 1707 67.205 1751 68.937 1808 71.181 1859 73.189 1910 75.197 1951 76.811 2015 79.331 2065 81.299 2116 83.307 2154 84.803 2218 87.323 2269 89.331 2375 93.504 2475 97.441 2605 102.559 2675 105.315 2777 109.331 2878 113.307 2980 117.323 3081 121.299 3183 125.315
MM IN 273 10.75 286 11.25 273 10.75 286 11.25 273 10.75 286 11.25 286 11.25 286 11.25 286 11.25 286 11.25 286 11.25 286 11.25 286 11.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25 413 16.25
MM IN 235 9.25 238 9.375 235 9.25 238 9.375 235 9.25 238 9.375 238 9.375 238 9.375 238 9.375 238 9.375 238 9.375 238 9.375 238 9.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 365 14.375 265 14.375 365 14.375
MM IN 178 x 11.1 7 x 0.437 178 x 14.3 7 x 0.563 178 x 11.1 7 x 0.437 178 x 14.3 7 x 0.563 178 x 11.1 7 x 0.437 178 x 14.3 7 x 0.563 178 x 14.3 7 x 0.563 178 x 14.3 7 x 0.563 178 x 14.3 7 x 0.563 178 x 14.3 7 x 0.563 178 x 14.3 7 x 0.563 178 x 14.3 7 x 0.563 178 x 14.3 7 x 0.563 254 x 14.3 10 x 0.563 254 x 14.3 10 x 0.563 254 x 14.3 10 x 0.563 254 x 14.3 10 x 0.563 254 x 14.3 10 x 0.563 254 x 14.3 10 x 0.563 254 x 14.3 10 x 0.563 254 x 20.2 10 x 0.795 254 x 20.2 10 x 0.795 254 x 20.2 10 x 0.795 254 x 20.2 10 x 0.795 254 x 20.2 10 x 0.795 254 x 20.2 10 x 0.795 254 x 20.2 10 x 0.795 254 x 20.2 10 x 0.795
109
PLUG BOLT NO OFF IF SPECIFIED
NO. DIA x LENGTH
STD RING NO. SUPPLIED
NO
IN
3
18
0.625 x 10.25
J 124 M
3
24
0.625 x 10.75
J 178 H
3
20
0.625 x 10.25
J 125 M
3
24
0.625 x 10.75
J 178 H
3
20
0.625 x 10.25
J 126 M
3
24
0.625 x 10.75
J 179 H
3
24
0.625 x 10.75
J 180 H
3
24
0.625 x 10.75
J 180 H
3
24
0.625 x 10.75
J 181 H
3
24
0.625 x 10.75
J 182 H
3
28
0.625 x 10.75
J 182 H
3
28
0.625 x 10.75
J 183 H
3
28
0.625 x 10.75
J 183 H
3
32
0.625 x 15.75
J 184 H
3
32
0.625 x 15.75
J 185 H
3
32
0.625 x 15.75
J 185 H
3
36
0.625 x 15.75
J 186 H
3
36
0.625 x 15.75
J 187 H
3
36
0.625 x 15.75
J 187 H
3
36
0.625 x 15.75
J 188 H
3
40
0.625 x 15.75
J 190 H
3
40
0.625 x 15.75
J 191 H
3
48
0.625 x 15.75
J 192 H
3
48
0.625 x 15.75
J 193 H
3
48
0.625 x 15.75
J 194 H
3
48
0.625 x 15.75
J 194 H
3
48
0.625 x 15.75
J 195 H
3
48
0.625 x 15.75
J 196 H
MAX TEST PRESSURE
APPROX. WEIGHT
atm lbs/in² 27.3 395 33.5 485 26.6 385 32.5 470 25.5 370 31.1 450 30.4 440 29.3 425 28.6 415 27.6 400 28.0 405 27.3 395 26.6 385 25.5 370 24.9 360 24.5 355 23.8 3.45 23.1 335 22.8 330 21.4 310 29.1 425 27.6 400 26.9 390 25.9 375 24.9 360 23.8 345 23.1 335 22.4 325
KG LBS 161.1 354.5 193.2 425 167.3 368 199.3 438.5 173 380.5 206.1 453.5 212.7 468 219.1 482 225 495 232.3 511 240.9 530 247.1 544 252.5 556 397.8 877 407.5 898 417.5 920.5 427.9 943 440.2 970.5 450.2 992.5 471 1038 634 1398 667.5 1471 685 1510 716 1580 742.1 1632 768 1694 794 1750 820 1808
PENETRATION PIECE
SHIP’S 5K AND 10K DECK AND BULKHEAD PIECES FOR PIPE CONNECTION (JIS F 3009) 1
OD
TABLE 1 MAXIMUM WORKING PRESSURE UNIT : MPa (kgf/cm²)
t l
OD 1
NOMINAL PRESSURE (Sym)
FLUID CONDITION
T
t1
t2 l
2
O D+5
Øh
5K
10K
STEM, AIR, GAS AND OIL OF 300°C OR LESS
0.49 (5)
0.98 (10)
STILL AND NON-SHOCK WATER OF 120°C OR LESS
0.69 (7)
1.37 (14)
3 OC
Unit : mm 5K
10K
FLANGE NOM. DIA
OUTSIDE DIA OF PIPE
FLANGE
BOLT HOLE DIA OF PITCH CIRCLE
NO
DIA.
THREAD DIA. ON BOLT h
DIA OF PITCH CIRCLE
NO
THREAD DIA. ON BOLT
D
t
C
(D1)
l
D
t
C
(D1)
l
15
21.7
80
9
60
4
12
M10
135
90
95
12
70
4
15
h M12
150
90
20
27.2
85
10
65
4
12
M10
140
90
100
14
75
4
15
M12
155
90
25
34.0
95
10
75
4
12
M10
150
90
125
14
90
4
19
M16
180
90
32
42.7
115
12
90
4
15
M12
170
90
135
16
100
4
19
M16
190
90
40
48.6
120
12
95
4
15
M12
175
90
140
16
105
4
19
M16
195
90
50
60.5
130
14
105
4
15
M12
185
100
155
16
120
4
19
M16
210
100
65
76.3
155
14
130
4
15
M12
210
100
175
18
140
4
19
M16
230
100
80
89.1
180
14
145
4
19
M16
235
100
185
18
150
8
19
M16
240
100
(90)
101.6
190
14
155
4
19
M16
245
100
195
18
160
8
19
M16
250
100
100
114.3
200
16
165
8
19
M16
255
100
210
18
175
8
19
M16
265
100
125
139.8
235
16
200
8
19
M16
290
120
250
20
210
8
23
M20
305
120
150
165.2
265
18
230
8
19
M16
370
120
280
22
240
8
23
M20
385
120
200
216.3
320
20
280
8
23
M20
425
120
330
22
290
12
23
M20
435
120
Remarks: 1.
Plate thickness (t1) of item No. 2 shall, as a rule, to be equivalent to the thickness (t2) of wall to be fitted or more (t1> t2). 2. When fitted to division for fire protection or where thermal insulation is applied, dimension l shall be extended as necessary. TABLE 2 NO
Remarks:
COMPONENT
MATERIAL
1
PIPE FLANGE
JIS G 3101-SS-41
2
FITTING PLATE
JIS G 3106-SM 41 OR JIS G 3101-SS 41
3
PIPE
JIS G 3452-SGP OR JIS G 3454-STPG
When fitted to strength deck, bulkhead or division for fire protection, the material and thickness of plates to be fitted shall conform to respective requirements.
110
PENETRATING SLEEVE FOR COPPER PIPE 1.
SCOPE : This standard cover penetrating sleeve used for copper pipe
2.
CONSTRUCTION SHAPE AND DIMENSION
L STEEL SLEEVE (SS41)
ØD
COPPER PIPE
Ød
CUT DIA
C
PIPE O.D
BRASS BRAZING OR TIG WELD
T DK OR B.H.D
W
FOR COPPER PIPE DIMENSION
WEIGHT
NOM MARK
PIPE O.D
D
d
T
4
6
15.0
6.6
4.2
100
6
10
19.0
10.6
4.2
10
15
25.0
15.5
15
20
32.0
20.4
20
25
38.1
25.5
6.3
100
150
39.1
0.4
4
0.49
0.74
25
30
42.7
30.4
6.15
100
150
43.7
0.4
4
0.55
0.83
32
35
48.6
35.6
6.5
100
150
49.6
0.4
4
0.67
1.01
40
45
57.0
45.4
5.8
100
150
58.0
0.4
4
0.73
1.10
50
55
70.0
55.4
7.3
100
150
71.0
0.4
5
1.13
1.70
NOTE: 1)
L
CUT DIA
2C
W
L=100
L=150
150
16.0
0.6
3
0.13
0.19
100
150
20.0
0.6
3
0.15
0.23
4.75
100
150
26.0
0.4
3
0.29
0.36
5.8
100
150
33.0
0.4
4
0.38
0.56
THIS STANDARD IS BASE ON ISSO-0070850
111
REMARKS
PENETRATING SLEEVE FOR COPPER NICKEL PIPE (FOR AIR TIGHT BULKHEAD/DECK ONLY)
1
BULKHEAD OR DECK
CONDUIT
2
MADE FROM STEEL PIPE
SEAM JOINT BY BRAZING
CARBON STEEL FLANGE
CSD SEALING PLUG FRR
5
4
S
COPPER NICKEL INNER FLANGE (WELDING COLLAR)
L 3
COPPER NICKEL PIPE (CUNI)
P
DIMENSION CUNI PIPE OUTER DIA (mm)
LENGTH S (mm)
ID (mm)
OD (mm)/ CONDUIT ID
NOM. DIA (mm)
LENGTH L (mm)
THICKNESS (mm)
MIN LENGTH OF CUNI PIPE (mm) P
20
60
20
52.5
50
150
3.9
400
25
60
25
52.5
50
150
3.9
400
30
60
30
52.5
50
150
3.9
400
44.5
60
44
77.9
80
150
5.5
400
76.1
60
76
128.2
125
150
6.6
500
159
80
158
202.7
200
200
8.2
500
193.7
80
194
254.4
250
200
9.3
500
REMARKS
CSD SEALING PLUG SIZE
CONDUIT
MATERIALL LIST MARK
ITEM
MATERIAL
QUANTITY
1
CONDUIT
STEEL PIPE
1
2
OUTER FLANGE
CARBON STEEL
2
3
COPPER NICKEL PIPE
CUNI
1
4
COPPER NICKEL INNER FLANGE
CUNI
2
5
CSD SEALING PLUG FRR
-
2
112
PENETRATING SLEEVE FOR COPPER NICKEL PIPE (FOR WATER TIGHT BULKHEAD/DECK) CARBON STEEL
5
BULKHEAD OR DECK
MIDDLE FLANGE
L4
COPPER NICKEL
4
SLEEVE
L2
d2
d1
S1
d6
ØK
a COPPER NICKEL
2
OUTSIDE DIA OF PIPE
COPPER NICKEL
CARBON STEEL
INNER FLANGE
OUTER FLANGE
PIPE
3
1
d6
a
L4
S1
L2
d1
k
BOLT HOLES
d2
WEIGHT kg/STUCK Kg/PIECE
MM
MM
MM
MM
MM
MM
MM
MM
MM
MM
PN
NOM MM
NOM MM
20
25
86
62
4
11
25
30
92
68
4
11
32
38
126
180
1.5
124
100
76
6
11
2.37
40
44.5
134
180
1.5
124
108
84
6
11
2.81
50
57
146
180
1.5
120
120
96
6
11
3.31
70
76
200
2
136
140
116
8
11
4.61
BIS 25
166
80
89
176
100
108
198
125
133
150
DECKS + 2MM
200
2
136
150
126
8
11
5.14
200
2.5
136
172
148
10
11
6.76
226
200
2.5
128
200
176
10
11
8.76
159
252
200
2.5
128
226
202
12
11
10.1
175
194
290
220
2.5
144
264
240
14
11
13.2
200
219
314
220
3
144
288
264
16
11
16.1
250
267
366
240
3
160
340
316
20
11
23.1
300
324
420
240
4
156
392
368
24
11
28.4
BIS 10
MATERIALL LIST MARK
ITEM
MATERIAL
QUANTITY
1
CARBON STEEL OUTER FLANGE
CARBON STEEL
2
2
COPPER NICKEL INNER FLANGE
COPPER NICKEL
2
3
COPPER NICKEL PIPE
COPPER NICKEL
1
4
COPPER NICKEL SLEEVE
COPPER NICKEL
1
5
CARBON STEEL MIDDLE FLANGE
CARBON STEEL
1
113
REMARKS
PIPE BENDING TABLE & CALCULATION BENDING TABLE FOR STEEL PIPE
C
A
B
100R
150R
185R
230R
270R
345R
420R
500R
650R
10Ø
15Ø
20Ø
25Ø
32Ø
40Ø
50Ø
65Ø
80Ø
100Ø
125Ø
150Ø
200Ø
330
105R
260
80R
70
70R
DEGREE
80R
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
1°
1
1
1
1
1
1
2
1
2
1
3
1
3
2
4
2
4
2
6
3
7
4
8
5
AL 11
430
470
430
330
430
350
260
320
300
180
280
230
160
258
250
130
150
120
110
150
120
110
120
85
150
110
150
70
110
70
150
110
70
150
110
150
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
H 5
2°
2
1
2
1
3
1
4
2
3
2
5
3
7
3
8
4
9
5
12
6
14
7
17
10 22
11
3°
4
2
4
2
4
2
6
3
5
3
7
4
10
5
12
6
15
7
18
9
20
10
25
14 33
17
4°
5
3
5
2
5
3
8
4
7
4
9
5
13
7
16
8
18
9
23
12
28
15
33
18 44
23
5°
7
4
6
3
7
4
9
5
8
4
12
7
16
8
19
11
23
12
29
15
35
18
42
22 55
28
6°
8
4
7
4
8
4
11
6
10
5
15
8
20
10
23
12
27
14
35
18
42
22
50
26 65
34
7°
9
5
8
4
10
5
13
7
12
6
17
9
23
11
27
14
31
17
41
21
48
26
59
31 76
40
8°
10
6
9
5
11
6
15
7
13
7
20
10
26
14
31
16
36
19
47
24
56
29
66
35 87
45
9°
12
6
10
6
12
6
16
8
15
8
23
12
29
15
35
18
40
21
52
27
63
33
75
39 98
51
10°
14
7
12
6
14
7
18
9
17
9
26
13
31
16
39
20
46
24
58
30
70
37
84
44 109
57
11°
15
8
13
7
15
8
20
10
18
10
28
14
35
18
43
22
50
26
64
33
78
40
92
48 120
62
12°
16
8
14
7
16
8
21
11
20
11
31
16
38
20
47
24
55
28
70
36
84
44 100
53 131
68
13°
17
9
15
8
18
9
23
12
22
11
33
17
41
21
50
26
59
31
76
39
91
48 109
57 142
74
14°
18
10
16
9
19
10
25
13
23
12
36
18
44
23
54
28
64
33
82
42
99
52 118
61 153
79
15° 21
10
18
9
20
11
27
14
25
13
39
20
47
24
58
30
68
36
89
45
105 55
126 66
164 85
16° 21
11
18
10
22
11
28
15
27
14
42
21
50
26
62
32
72
38
93
48
110 59
134 70
175 91
17° 22
12
19
10
23
12
30
16
28
15
44
22
53
28
66
34
77
40
99
52
118 63
142 75
185 97
18° 23
13
20
11
24
13
32
17
30
16
47
24
57
29
70
36
82
43
105 55
125 67
150 79
196 103
19° 24
13
21
12
26
13
34
18
32
17
49
25
60
31
74
38
86
45
111 58
132 70
158 84
207 109
20° 26
14
22
12
27
14
35
19
33
18
52
26
63
33
78
41
90
48
116 61
139 74
166 88
218 113
21° 28
15
24
13
28
15
37
20
35
19
54
28
66
34
81
43
95
50
122 64
147 78
176 93
229 120
22° 29
16
25
14
30
16
39
21
37
19
57
29
68
36
85
45
99
52
128 67
154 82
182 97
240 126
23° 30
16
26
14
31
16
41
22
39
20
59
31
72
38
89
47
103 55
134 70
162 85
190 102
251 132
24° 32
17
28
15
32
17
43
23
40
21
62
32
75
39
92
49
108 57
140 73
169 89
198 106
262 138
25° 34
18
30
16
34
18
44
24
42
22
64
33
78
41
97
51
113 60
146 77
174 93
208 111
273 144
26° 36
18
31
16
35
19
46
25
44
23
67
35
81
43
101 53
118 62
151 80
183 97
214 115
284 150
27° 37
19
32
17
37
19
48
26
45
24
69
36
85
44
105 55
123 65
157 83
190 101 222 120
295 156
28° 38
20
33
17
38
20
50
27
47
25
72
37
88
46
108 57
128 67
163 86
197 105 231 125
306 162
29° 40
20
34
18
39
21
52
28
49
26
75
39
91
48
112 59
132 70
169 89
205 109 242 129
317 168
30° 41
21
35
19
41
21
53
29
50
27
77
40
94
50
116 62
137 72
175 92
211 113 251 134
328 174
31° 42
22
36
19
42
22
55
30
51
28
80
42
97
51
120 64
141 75
180 96
217 116 259 139
338 180
32° 43
23
37
20
43
23
57
31
54
29
82
43 100
53
124 66
146 77
186 99
224 120 267 143
349 186
33° 44
24
38
21
45
24
59
32
55
30
85
44 103
55
128 68
150 80
192 102
231 124 276 148
360 192
34° 45
24
39
21
46
25
61
33
57
31
87
46 107
57
132 70
155 83
198 106
238 128 284 153
371 198
35° 46
25
40
22
47
25
62
34
59
32
90
47 110
58
136 73
160 85
204 109
244 132 292 158
382 205
36° 47
26
41
23
49
26
64
35
60
33
92
49 113
60
140 75
164 88
210 112 251 136 301 162 393 211
37° 49
27
42
23
50
27
66
36
62
34
95
50 116
62
143 77
168 90
215 115 259 141 309 167 404 217
38° 50
28
43
24
51
28
68
37
64
34
99
52 119
64
147 79
173 93
221 119 267 145 317 172 415 224
39° 52
28
45
25
53
28
69
38
65
35
100 53 122
65
151 81
177 96
227 122 274 149 326 177 426 230
40° 53
29
46
25
54
29
71
39
67
36
102 55 126
67
155 84
181 98
233 126 281 153 334 182 437 237
41° 54
30
47
26
55
30
73
40
69
37
105 56 129
69
159 86
186 101 239 129 286 157 343 187 449 243
42° 55
31
48
27
57
31
75
41
70
38
107 58 132
71
163 88
191 104 244 132 301 161 351 192 458 250
114
80R
105R
100R
150R
185R
230R
270R
345R
420R
500R
650R
10Ø
15Ø
20Ø
25Ø
32Ø
40Ø
50Ø
65Ø
80Ø
100Ø
125Ø
150Ø
200Ø
70
70R
DEGREE
80R
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
43°
58
32
50
28
58
32
76
42
72
39
110 59 135
73
167 91
196 106 250 136 306 165 360 197 469 256
44°
60
32
52
28
59
32
78
43
74
40
112 61 138
75
171 93
200 109 256 139 312 170 368 202 480 263
45°
62
33
54
29
61
33
80
44
75
41
115 62 142
77
174 95
204 112 262 143 318 174 378 207 491 269
46°
64
34
56
30
62
34
82
45
77
42
117 64 145
79
178 98
209 115 268 146 324 178 386 212 502 276
47°
65
35
57
30
64
35
84
46
79
44
120 65 148
80
182 100 213 117 274 150 330 183 394 217 513 283
48°
66
36
58
31
65
36
85
47
80
45
122 67 151
82
186 102 218 120 279 154 336 187 403 223 524 290
49°
68
36
60
32
66
36
87
48
82
46
125 68 154
84
190 105 222 123 285 157 343 191 411 228 535 296
50°
69
37
62
33
68
37
89
49
84
47
127 70 157
86
194 107 227 126 291 161 350 196 420 233 546 303
51°
71
38
64
33
69
38
91
50
85
48
130 72 160
88
198 110 231 129 297 165 357 200 428 238 556 310
52°
72
39
65
34
71
39
92
51
87
49
132 73 163
90
202 113 236 132 303 168 364 205 437 243 567 317
53°
74
40
66
35
72
40
94
52
89
50
135 75 166
92
206 115 241 135 309 172 371 209 445 249 578 325
54°
75
41
67
36
73
41
96
53
90
51
137 76 170
94
210 117 244 138 314 176 378 214 454 255 589 332
55°
76
42
68
36
74
42
98
55
92
52
140 78 173
96
214 120 249 141 320 180 385 219 462 260 601 339
56°
78
43
70
37
76
43 100 56
94
53
142 80 176
98
217 122 254 144 326 183 392 223 470 266 612 346
57°
79
43
71
38
77
43 101 57
95
54
145 81 179 100 221 125 259 147 332 187 400 228 478 271 622 354
58°
81
44
72
39
78
44 103 58
97
55
147 83 182 102 225 127 263 150 338 191 407 233 487 277 633 360
59°
82
45
73
40
80
45 105 59
99
57
150 85 185 105 229 130 269 153 343 195 414 238 495 283 644 368
60°
83
46
74
40
81
46 107 61
100 58
153 87 189 107 232 133 273 156 349 199 421 242 503 289 655 378
61°
85
47
75
41
82
47 108 62
102 59
155 88 192 109 236 135 277 159 355 203 426 247 511 295 666 383
62°
86
48
76
42
84
48 110 63
104 60
158 90 195 111 240 138 281 162 361 207 433 252 518 300 677 390
63°
88
49
77
43
85
49 112 64
106 61
160 92 197 113 244 141 286 165 367 211 441 257 526 306 688 398
64°
89
50
78
44
86
50 114 66
107 62
163 94 200 115 248 144 291 169 374 216 448 262 534 312 699 406
65°
90
51
79
45
88
51 116 67
109 64
166 96 202 118 252 146 294 172 378 220 455 268 543 319 710 414
66°
92
52
80
45
89
52 117 68
111 65
169 97 206 120 256 149 299 175 384 224 462 273 552 325 720 422
67°
93
53
81
46
91
53 119 70
112 66
171 99 210 122 260 152 304 179 390 228 469 278 561 331 731 430
68°
94
54
82
47
92
54 121 71
114 68
174 101 214 125 264 155 309 182 396 233 476 283 569 337 742 438
69°
96
55
83
48
93
55 123 72
116 69
176 103 217 127 268 158 314 186 402 237 483 289 578 344 753 446
70°
97
56
84
49
95
56 124 74
117 70
179 105 220 129 272 161 318 189 407 242 492 294 585 350 764 455
71°
AL
H
AL
H
AL
H
AL
430
470
430
AL
330
H
430
350
260
320
300
180
280
230
160
258 H
330
AL
250
130
150
120
110
150 H
260
AL
120
110
120
85
150
110
150
70
110
70
150
110
70
150
110
150
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
H
99
57
85
50
96
57 126 75
119 71
181 107 223 132 275 164 323 193 413 246 500 300 594 357 775 466
72° 100
58
86
51
97
58 128 76
121 73
183 109 226 134 279 167 327 196 419 251 507 305 602 363 786 472
73° 101
59
87
52
99
59 130 78
122 74
186 111 229 137 283 170 332 200 425 255 515 311 611 370 796 480
74° 103
60
88
53
100
60 132 79
124 75
188 113 232 139 287 173 337 203 431 260 522 316 619 377 807 491
75° 104
61
89
54
101
61 133 81
126 77
191 115 236 142 291 177 341 207 437 265 530 322 628 384 818 499
76° 106
63
90
55
103
63 135 82
127 78
194 117 238 145 294 180 345 211 442 270 536 328 636 391 830 508
77° 107
64
91
56
104
64 137 84
129 80
196 119 242 147 299 183 350 215 448 274 544 334 642 398 841 518
78° 108
65
92
57
105
65 139 85
131 81
199 121 245 150 302 186 355 219 454 279 550 340 654 405 852 527
79° 110
66
93
58
107
66 140 87
132 82
201 124 248 152 306 190 359 223 460 284 558 346 662 412 862 536
80° 111
67
94
59
108
67 142 88
134 84
204 126 251 155 310 193 363 227 466 289 565 352 670 420 873 545
81° 113
68
95
60
109
68 144 90
136 85
207 128 254 158 314 196 368 231 471 295 572 359 680 427 884 556
82° 114
70
96
61
111
70 146 91
137 87
209 130 258 160 318 200 373 235 477 300 579 365 690 435 895 565
83° 115
71
97
62
112
71 148 93
139 89
212 133 260 163 322 204 378 239 483 305 586 372 697 442 905 576
84° 117
72
99
63
113
72 149 95
141 90
214 135 264 166 326 207 383 245 489 311 594 378 706 450 916 586
85° 118
73 101 64
115
73 151 96
142 92
217 137 267 169 330 210 387 247 495 316 600 385 715 458 928 596
86° 120
75 103 65
116
75 153 98
144 93
220 140 270 172 334 214 391 252 501 322 608 392 722 466 939 606
87° 121
76 105 66
118
76 155 100 146 95
222 142 273 175 338 218 395 256 506 328 614 399 731 474 949 617
88° 122
77 107 68
119
77 156 101 147 97
225 145 276 178 342 222 399 261 512 333 622 406 740 483 960 628
89° 124
79 108 69
120
79 158 103 149 98
227 147 279 183 345 226 404 265 518 339 630 413 750 491 971 638
90° 125
80 110 70
122
80 160 105 151 100 229 150 283 185 349 230 409 270 524 345 636 420 758 500 982 650
115
TABLE OF H & AL DIMENSION FOR BEND PIPE (COPPER PIPE) ( AL =
θ x 2πR) 360
θ (H = R x Tan ) 2
150
200
250
A
MARK ANGLE
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
AL
H
5°
5
3
6
3
7
4
8
5
11
6
12
7
12
7
20
10
22
11
27
13
28
14
35
18
10°
10
5
12
6
14
7
18
9
22
11
26
13
26
13
39
20
45
22
53
27
56
28
70
AL
B
C
A
B
C
A
B
C 500
CLAMP L
530
125
450
100
350
90
400
80
295
65
350
50
200
40
300
32
150
25
300
20
140
15
300
10
160
NOM DIA
200
800R
135
685R
150
545R
110
420R
150
320R
125
305R
100
255R
110
225R
100
150R
100
150R
200
125R
55
100R
160
85R
50
70R
160
60R
50
BEND R
H
AL
H
AL
H
48
24
60
30
70
35
37
95
48
119
59
140
70
15
16
8
18
9
21
11
26
13
33
16
39
20
39
20
59
30
67
34
80
40
84
42
105
55
143
72
179
90
209
105
20°
21
11
24
12
28
15
35
17
44
22
52
26
52
26
79
40
89
45
106
54
113
56
139
74
190
96
239
121
279
141
25°
26
13
31
16
35
19
43
21
55
27
64
33
64
33
98
50
111
57
133
68
140
71
174
93
238
121
298
152
349
177
30°
31
16
37
19
43
23
52
26
65
33
77
40
77
40
118
60
134
68
160
82
168
86
211
113
285
146
358
183
419
214
35°
37
19
43
22
49
27
61
30
77
38
90
47
90
47
137
71
156
80
186
96
195
101
244
132
332
173
417
208
489
252
40°
42
22
49
25
57
31
70
34
87
43
102
55
102
55
157
82
178
93
213
111
224
116
281
153
380
198
478
249
558
291
45°
47
25
55
29
66
35
78
41
98
48
115
62
115
62
177
93
200
105
240
126
251
132
318
174
429
226
538
284
628
331
50°
52
28
61
33
72
40
87
47
109
52
127
70
127
70
197
105
222
119
266
142
279
149
350
196
476
254
598
319
698
373
55°
58
31
67
37
79
44
96
52
120
65
140
78
140
78
216
117
244
133
293
159
307
166
385
219
524
284
655
356
768
416
60°
63
35
73
40
87
49
104
58
131
73
153
87
153
87
236
130
267
147
319
176
335
184
421
242
570
314
716
396
838
462
65°
68
38
79
45
94
54
115
64
143
80
166
96
166
96
257
143
292
163
346
194
366
204
455
268
623
347
781
435
907
510
70°
73
42
86
49
101
60
123
70
154
88
179
105
179
105
277
157
314
179
373
214
395
224
492
294
671
381
845
480
977
560
75°
79
46
92
54
109
65
130
77
164
96
191
115
191
115
296
178
334
196
399
234
420
245
530
322
715
418
895
525
1047 614
80°
84
50
98
59
118
71
140
84
174
105
204
126
204
126
316
188
356
214
426
256
447
268
565
352
761
456
955
575
1117 671
85°
89
55
104
64
126
78
149
94
187
115
217
137
217
137
337
203
382
234
452
279
478
292
600
385
815
499
1023 625
1187 733
90°
94
60
110
70
134
85
157
100
196
125
229
150
229
150
356
225
400
255
479
305
502
320
636
420
856
545
1075 685
1257 800
117
BENDING & TWISTING ANGLES CALCULATION
CASE 1
β α
P
V
θ
X
BENDING ANGLES Cos α =
X Cosθ (V² + X²)
Tanβ
=
=
XCosθ P
V X
TWIST ANGLES ± 90°
117
CASE II
α β
P
θ
X
BENDING ANGLES
Cosα =
X Sinθ (V² + X²)
=
XSinθ P
β = 90°
TWIST ANGLES Tan λ =
V Tan θ P
θ < 90° ± 90° m λ θ < 90° ± 90° m ( − λ )
118
V
CASE III
β
V Ø
P Z
α
θ
BENDING ANGLES
Cos α =
Cos β =
Z Cos θ (V² + Z²
Z Cos φ (V² + Z²
=
ZCosθ P
=
Z Cos φ P
WHEN MAKING β = 45° Cos 2φ = (V/Z)²
TWIST ANGLES Tan λ1 =
V Tan θ P
−
FOR α
Tan λ 2 =
V Tan θ P
λ
= λ 2 − λ1
119
CASE IV BENDING ANGLES IN TERM OF ANGLE θ WHEN θ ≠ 90° Cos α =
Cosβ =
( V ² + Z ²) Y − X Cosθ ( V ² + Z ²)
P Z
θ
β
=
y
α
V
X − Y Cosθ
Y − X Cosθ P
WHEN
X
Cosα =
Cosβ =
= 90°
θ
X ( V ² + Z ²) Y ( V ² + Z ²)
=
Y P
=
Y P
TWIST ANGLES
Cosλ =
( X Sinα)² + ( Y Sinβ)² − (
VZ
P
)²
2( X Sinα)( Y Sinβ)
IN TERM OF ANGLE Φ AND ANGLE Ρ WHEN Θ ≠ 90°
P Z
V
φ
θ
ρ
Cosα =
β y
α
Cosβ =
Z CosΦ ( V ² + Z ²) Z Cosρ ( V ² + Z ²)
=
Z CosΦ P
=
Z Cosρ P
X WHEN MAKING EITHER α AND β BE 45° Cos 2Φ = ( V Z)² = Cos 2ρ WHEN Cos 2Φ =
120
θ
= 90°
V² = Cos 2ρ Y ² + X²
CASE IV BENDING ANGLES Cosα =
Z Cosθ ( V ² + X²)
=
Z Cosθ P
β = 90°
V
P
TWIST ANGLES Tanλ =
α
θ
z
V P Tanθ
θ < 90°
0° + λ
θ > 90°
0° + ( − λ )
WHEN θ > 90° AND MAKING A BEND AT LENGTH P, P MUST BE LONG ENOUGH AND V > Z α = 90° β = 90°
BENDING ANGLES
Y
φ
CosΦ =
V
V² − Z² V² + Z²
V FINDING LENGTH Y AND X
θ
z X=Y=
Z SinΦ
TWIST ANGLES λ = 0° + (180° − θ)
121
ISOMETRIC SKETCH OF BENDING MACHINE
BEND AND TWIST
BEND ANGLE
TWIST ANGLE
+90°
PIPE BENDER
0° 180°
NOTE -90°
1. TWIST ANGLE OF SIDE L 1 TWIST ANGLE OF FLANGE.
& 3 IS INDICATE
2. TWIST ANGLE OF SIDE L 2 IS INDICATE TWIST ANGLE OF PIPE . * THIS DATA INDICATE TWO BEND. ONLY THREE OR MORE ARE SAME .
L (TWIST) (BEND)
2
1 1000 45 90
3
400 180 90
300 -45
TWIST ANGLE OF FLANGE
1
2
45°
45°
3
122
TYPICAL EXAMPLE ON CALCULATION OF BENDER GRIP LENGTH K3 H3
d L3
A
K1
c
H2
H1
b 1
AL
K2
AL2
K
a GRIPPING A B
a = K − H1 b = K 1 − H1 − H 2 + AL 1 c = K 2 − H 2 − H 3 + AL 2 d = K 3 − H 3 + AL 3
C
NOTE:
ALLOWANCE
K
2
Usually b > c > a
H2
c a = K − H1 AL2
b = K 1 − H1 − H 2 + AL 1 c = K 2 − H 2 + AL 2
b
K1 1
AL
a
H1 K
123
124
MARK
In Charge
RADIUS
B=270
87.97 KG X-Ray Insp.
Annealing
200
250
QUANTITY
W.T.P.kg/cm
0
Galv.
NOM. DIA. 65 c 65 c 65 cc 65
90
2 600
Lining M: OUT. SIDE GALV.
Pickle
BRANCH. LENGTH 144 194 144 244
0
0
739
2520
0
0
207
300
JOINT S1 - 65 S1 - 65 S1 - 65 S1 - 65
L1
134°
BEND 89
Anti. Cerres Paint
600
DIRECTION 1° 174° 1° 172°
PRIMER
TOTAL QTY.
POINT
300
4
POSITION L1 = 200 L1 = 2520 L1 = 3070 L1 = 3540
5
S B
Heat Resis Paint
Ø Ø Ø Ø
H C
CL
PIPE TREATMENT
Insulation
200
3070
3
F A
S
5K-65 -4
S -
S1-80
PIPE END WELDING LEG LENGTH
ANTI-RUST
1 SET
900
Total Weight
1°
4010 3740
F = FLANGE
4010
CON. 80 X 65
1
1
S1 - 80
REDUCER
4
S1 - 65
1
BRANCH. BOSS T T T Y(134°)
150
SLEEVE
ELBOW
5K - 65
FLANGE
FITTING QTY. LIST
R SIZE
207
1
F
S
80SC - BR1 - 1
ENDING POINT
3540
MATERIAL
Y = HOT BENDING
B = BENDER
S = STRAIGHT
E = ELBOW
Cut. Length
4479
BEND O
Thickness
Ref. Length
TWIST 2
65 7.0
80 7.6
NOM. DIA.
Bender: Grip Elbow: Cut
API 5L GR B SCH 80 C
JOINT LENGTH
PIPE MARK
MATERIAL
BLOCK
ERECTION
ASSEMBLY
EX. OF CALCULATION
O = OPEN END X = BLANK FL'G. S = SLEEVE JOINT
L3 L2
STARTING POINT
EXAMPLE OF PIPE-PREFABRICATION TABLE
172°
174°
PIPING TABLE PIPE
JIS FLANGE
ASA FLANGE
ELBOW
REDUCER
TEE
SLEEVE
JIS VALVE
BENDER GLOBE V
THICKNESS OUT.DIA WEIGHT WEIGHT CUT.DIA BOLTxNO
R
SS. FC FC OUT.DIA WEIGHT SS. SS FC CUT.DIA BOLTxNO
NOM DIA MM
A: SGP
5K
150 #
INCH
B: #40
10K
300 #
OUT.DIA
C: #80
30K
10
2.3 0.851 2.3 0.851 3.2 1.11 2.8 1.31 2.8 1.31 3.7 1.64 2.8 1.67 2.9 1.74 3.9 2.24 3.2 2.43 3.4 2.57 4.5 3.27 3.5 3.38 3.6 3.47 4.9 4.57 3.5 3.89 3.7 4.10 5.1 5.47 3.8 5.31 3.9 5.44 5.5 7.46 4.2 7.47 5.2 9.12 7.0 12.0 4.2 8.79 5.5 11.3 7.6 15.3 4.2 10.1 5.7 13.5 8.1 18.1 4.5 12.2 6.0 160 8.6 22.4 4.5 15.0 6.6 21.7 9.5 30.5 5.0 19.8 7.1 27.7 11.0 41.8 5.8 30.1 8.2 42.1 12.7 63.8 6.6 42.0 9.3 60.2 15.1 81.5
75 100 90 100 110
0.26 10 x 4 0.51 12 x 4 1.10
80 100 95 100 115
2.30 10 x 4 0.58 12 x 4 1.27
85 100 100 115 120
0.37 10 x 4 0.74 12 x 4 1.37
95 100 125 145 130
0.45 10 x 4 1.14 16 x 4 1.77
115 120 135 145 140
0.63 12 x 4 1.49 16 x 4 2.24
120 145 140 160 160
0.83 12 x 4 1.57 16 x 4 2.91
130 145 155 160 165
1.07 12 x 4 1.88 16 x 4 5.4
155 160 175 180 200
1.50 12 x 4 2.6 16 x 4 5.1
180 200 185 200 210
1.99 16 x 4 2.62 16 x 8 5.0
190
230
2.11 16 x 4 2.78 16 x 8 7.4
200 220 210 220 240
2.38 16 x 8 3.14 16 x 8 8.4
235 255 250 255
3.25 16 x 8 4.84 20 x 8
3/8 17.3 15 ½ 21.7 20 ¾ 27.2 25 1 34.0 32 1¼ 42.7 40 1½ 48.6 50 2 60.5 65 2½ 76.3 80 3 89.1 90 3½ 101.6 100 4 114.3 125 5 139.8 150 6 165.2 200 8 216.3 250 10 267.4
1. 2.
195
12.2
265 305 280 305
4.45 16 x 8 6.43 20 x 8 163
320 360 330 360
RADIUS
WEIGHT
LONG SHORT
L S L S L S
6.40 20 x 8 8.17 20 x 12
370
22.6
385 400 400 410
10.2 20 x 12 12.8 22 x 12
30
35
40
40
45
45
30
35
40
40
45
45
35
40
40
45
50
50
35
40
40
45
50
50
40
45
50
50
55
60
40
45
50
50
55
60
45
45
50
50
55
60
45 55
50 60
55 65
50
60
55
55
60
65
50
50
55
55
60
65
35
55
60
55
60
70
55
55
60
65
70
70
55
60
65
70
70
75
70
70
70
70
70
75
70
70
75
75
80
85
88.9 100 95.3 100 95.3 100 98.4 115 117.5 145 117.5 145 108.0 120 123.8 145 123.8 145 117.5 120 133.4 145 133.4 145 127.0 145 155.6 169 155.6 160 152.4 160 165.1 170 165.1 170 177.8 180 190.5 200 190.5 200 190.5 200 209.6 220 209.6 220 215.9 228.6
A B
600 #
275
325
BOLT LENGTH
C
0.4 12 x 4 1.0 12 x 4 1.1 0.7 12 x 4 1.9 16 x 4 1.5
38.1
H
NOM.DIA
BOLT LENGTH
B
LENGTH
WEIGHT
L D
A
0.01 40
0.08 0.09
0.13 0.1
10 12 x 4 1.6 16 x 4 2.1 1.2 12 x 4 1.8 16 x 4 2.7 1.4 12 x 4 2.7 20 x 4 3.2 2.3 16 x 4 3.2 16 x 8 4.0 3.5 16 x 4 4.5 20 x 8 6.0 4.1 16 x 4 5.9 20 x 8
45
38.1 25.4
228.6
10
228.6 255 254.0 270 273.9 305 254.0 270 279.4 305 330.2 360 279.4 305 317.5 360 355.3 360 342.9 360 381.0 400 419.1 450 406.4 410 444.5 460 308.0 550
5.4 16 x 8 10.0 20 x 8
55
45
47.6 31.8
55
50
57.2 38.1
65
60
76.2 50.8
65
65
95.3 63.5
75
70
114.3 76.2
80
70
133.4 88.9
85
70
152.4 101.6
85
70
190.5 127.0
95
29.0 8.0 20 x 8 18.0 20 x 12 36.0 13.0 20 x 8 26.0 22 x 12 52.0 17.0 22 x 12 37.0 24 x 16 80.0
0.12 0.13
0.19
17.0 6.0 20 x 8 13.0 20 x 8
50.8 15
0.15
7.0 5.0 16 x 8 7.7 20 x 8
0.14
75
228.6 152.4
95
80
304.8 203.2
110
85 130
381.0 254.0
0.25 0.17 0.26 0.17 0.34 0.29 0.35 0.27 0.37 0.24 0.51 0.32 0.64 0.42 0.65 0.43 0.88 0.58 1.12 0.72 1.26 0.90 1.30 1.20 1.58 1.05 2.02 1.35 2.74 1.53 2.12 1.42 2.82 1.88 3.82 3.62 2.92 1.95 3.82 2.56 5.36 3.58 4.48 3.0 6.48 4.32 9.14 6.10 7.10 4.74 7.84 6.62 15.0 10.0 17.4 9.6 20.3 13.4 30.5 20.4 25.4 13.0 35.4 23.6 56.2 37.4
B
D
WEIGHT A B C
25
25
25
25
25.4 25.4 38.1 15
0.10
50
BxH
C
0.08
0.10
LENGTH
B
0.08
38.1
AL L
L
-H
0.15 50.8 15
0.16 0.16 0.21
63.5 15
0.25 0.26 0.33
76.2 20
88.9 25
0.39
0.60
0.76
0.99
0.2
38.1 38.1
0.29
40
35
0.24
40
35
0.29
47.6 47.6 45
38
57.2 57.2 57.2 57.2 50
45
0.38 0.31 0.4 0.53 0.53
65
55
76.2 76.2 76.2 76.2 75
65
85.7 85.7 85.7 85.7 90
75
95.3 95.3
0.97 1.43 1.87 1.38 2.04 2.71
4.03
100
2.44
104.8 104.8 130 100
3.85 5.4
1.84
123.8 123.8
3.15
2.56
123.8 123.8
6.24
2.55 3.62
123.8 123.8 140
8.26
120
5.94
142.9 142.9
8.58
5.31
142.9 142.9
14.1
4.11
180 145
12.05
5.74
177.8 177.8
18.24
8.69
177.8 177.8
I
90°
75°
BEND B H AL H AL
JSL JSBL
60°
K
45°
30°
15°
JSL
27.6
6.94
220 180
21.2
6.59
215.9 215.9
31.32
14.9
215.9 215.9
42.24
L D
H
L D
L
ANGLE V
D
H
A
L
L
L D
H A
L D
H A
L D
H
L D
CLAMP LENGTH FOR BENDER
H
H
H
K
H A
SLUICE V D
D
A
L
L
H
L D
H A
A
5K
125 #
10K
150 #
S
300 #
CLAMP LENGTH
16K
JSBL
GLOBE V
B
60 120 0.496 0.746
0.25
120 0.613 0.886
0.33
120 0.773 1.133
0.4
120 1.014 1.694
0.54
4 60 92 (45) 60 45 71 60 91 ( 55 ) 80 55 86 80 122 ( 70 ) 100 90 110 100 152
46 26 35 59 46 76 42 72 61 101 54 92 77 127
35 61 26 47 35 61 32 58 46 81 40 73 58 101
25 46 19 35 25 25 13 23 33 61 29 55 41 76
16 31 12 24 16 30 15 29 21 41 19 37 27 51
8 15 6 12 8 15 7 14 11 20 9 18 13 25
100 120 1.564 2.259
0.74
120 1.73 2.46
0.82
140 2.498 3.308
1.34
140 4.47 5.58
3.46
160 5.09 5.71
3.58
100 151 ( 129 ) 125 120 189 125 189 ( 150 ) 150 150 236 150 227 ( 190 ) 220 190 298 220 334 ( 270 ) 250 270 424 250 279
77 126
58 100
41 75
27 50
13 25
92 157 98 158
69 126 72 126
50 94 52 96
32 63 33 63
16 31 16 32
115 196 115 187 146 249 169 278 207 358 192 316
87 157 87 157 110 199 121 223 156 283 144 253
62 113 62 113 79 149 91 167 112 212 104 190
40 74 90 76 51 99 59 111 72 141 67 126
20 39 20 38 25 50 29 56 36 71 33 63
300
300 456 137 145 120 120 4.17 493 160 170 120 120 5.7 7.3 190.7 200 150 120 7.77 9.15 244.5 255 150 120 10.49 12.26
H L
A
SLUICE V ( SC)
D
H
2.93
95.3 95.3 85
OUT DIA CUT DIA L L WT 5K 10K 27.2 35 60 90 0.36 0.61 31.8 35 60 90 0.44 0.76 38.1 40 60 90 0.56 0.92 45 50 60 90 0.72 1.41 55 60 60 90 1.17 1.87 60.5 65 60 90 129 2.03 73 80 80 90 169 25 101.6 100 80 90 2.4 3.5 110 115 80 90 3.2 3.84
TYPE BD
1.82
1.79
3.58
CUT. DIA IS THE DIMENSION OF HOLE FOR PENETRATION PIECE. NOMINAL SIZE Ø32 AND Ø90 ARE NOT TO BE USED AS FAR AS POSSIBLE.
38 38.1
1.18
2.18
177.8 150
0.16
0.9
1.51
152.4 100
38 38.1
63.5 63.5
1.31
139.7 65
28.6 28.6
0.53
1.27
12.70 65
28
0.66
0.95
101.6 50
28
63.5 63.5
0.91
101.6 40
28
0.40
0.63
88.9 40
28
D
H
SLUICE V (FC)
D
+AL -H
O
H
D
ANGLE V
D
C
B
L
D
35 45
L
L
L
+AL -2H
ASA VALVE
230 380
173 304
124 228
80 152
39 76
330 160 8.71 9.46
5.01
330 501
258 418
197 334
137 261
88 167
43 84
400 180 16.98 12.52
2.36
400 607
307 506
231 405
166 304
101 202
53 101
500 200 17.06 18.98
10.6
500 761
384 634
269 507
207 380
134 254
66 127
650 250 24.65 26.49
18.6
650 989
499 824
375 659
125
269 494
174 330
86 165
70 100 80 110 80 110 80 110 100 120 100 120 100 120 125 130 125 130 125 140 125 160 125 160 125 160 140 180 140 180 140 210 160 220 160 220 160 250 180 270 200 270 200 280 180 300 200 300 224 310 220 320 224 320 250 340 224 350 250 350 250 410 250 420 280 430 315 480 280 490 315 500 355 570 315 570 355 570 450 740 355 740 450 770 500
155 165 165 165 165 165 185 185 185 195 195 195 210 210 210 270 285 285 300 310 310 310 320 340 327 348 360 360 370 385 390 420 455 445 470 510 530 555
55 80 70 80 70 80 60 100 75 100 75 100 65 125 85 125 85 125 80 125 95 125 95 125 85 140 100 140 100 140 100 160 120 160 120 160 115 180 130 200 130 200 130 180 140 200 150 224 140 200 150 224 160 250 150 224 160 250 170 250 170 250 180 280 200 315 190 280 205 315 225 355 220 315 230 355
145
650 677 756
110 80 152.4 100
145 145
159 188
70 80 76.2 100
149
4
166
70
161
4
180.5
70
150
155 120 100 177.8 125
155 155
173 215
75 100 88.9 140
150
175 111 125 203.2 140
175 175
196 233
65.1 125 101.6 140
182
4
200
70
155
4
150
175 140 125 216 140
175 175
176
76 120 108 140
85
150
175 139.7 140 228.6 160 203.2 160 203.2 160 266.7 200 215.9 200 215.9 200 292.1 224 241.3 200 241.3 200 317.5 250
190 190 240 255 254 255 270 266 265 262 295 277 298
180 125 200 140 210 160 190 140 220 160 240 180 200 160 230 180 260 200 210 160 240 180
285 153 300 160
230 180 250 200 290 224 250 200 270 224 310 250 270 224 290 250 330 315 290 280 320 315 370 355 330 355 380 400 430 450
430 230 450 245 480 265 495 265 520 285 540 295 560 295 580 320 627 335 680 365 700 400 740 400 800 438 840 488 877 501
330 172 350 192 380 195 400 212 413 244 396 210 415 227
221 286 289 279 305 319 312 344 329 322 383
81 140 114.3 160 101.6 160 101.6 160 133.4 200 108 200 108 220 146.1 224 120.7 200 120.7 200 158.8 250
199
4
261
110
310 315 328 330 360 386 380 405 435 450 475
540 570
120
289 279
178 140
301 160
275
4 110
120
319 312
190 160
351 192
304 329 322
5 130
203.2 180 203.2 180
400 212 397 212
338
250
5 160
230
5
310
630 275 355 290 450
150
180
250 200
270 224
290 250
310 315
340 400
450 245
520 285
580 312
700 375
840 443
292.1 250 292.1 250 355.6 280 330.2 280 355.6 280 400.1 315 355.6 315 406.4 315 444.5 355 495.3 355 495.3 355 558.8 450 622.2 450 622.2 400 622.2 560
376 368 436 425 420 496 476 479 549 552 565 629 677 643 725
146.1 250 146.1 250 177.8 280 165.1 280 177.8 280 200 315 177.8 315 203.2 315 222.3 355 247.7 355 247.7 355 279.4 450 311.2 450 311.2 400 311.2 560
376 368
228.6 200 228.6 200
450 245 450 245
381 425 420
254.0 224 254.0 224
520 285 520 285
266.7 250 266.7 250
580 320 580 312
292.1 315 292.1 315
700 400 700 315
436 476 399
480
568 534 620
840 488 840 443
430
7 430
330.2 400 330.2 400
350
7 330
539
300
6 260
484 472
5 190
470
PIPE SUPPORT (A) TYPE OF PIPE SUPPORTS FOR STEEL PIPE SKETCH
APPLICATION U-BOLT
FOR STEEL PIPES: 1.
ALL STEEL PIPE LINES IN ENGINE ROOM.
2.
PIPE LINES OF DIAMETER 150Ø AND BELOW EXCEPT AS UNDER MENTIONED.
(SO-0088110C : U1 TYPE)
SUPPORT
1 - NUT
U-BOLT
SET PIECE
FOR STEEL PIPES: 1. LONGITUDINAL PIPE LINES OF DIAMETER 50mm TO 65mm ON UPPER DECK. 2.
PIPE LINES OF DIAMETER OF DIA 200mm AND SPACES OTHER THAN ENGINE ROOM.
ABOVE IN
3.
SET PIECE TO BE FITTED AT FORE AND AFT OF DRESSER JOINT ON LONGITUDINAL PIPE LINE OF 50mm DIA. (SO-0088120B : U2 TYPE)
SUPPORT
2 - NUTS
U-BOLT
1.
LONGITUDINAL PIPE LINES OF DIAMETER OF 80mm AND ABOVE ON UPPER DECK.
2.
SET PIECE TO E FITTED AT FORE AND AFT OF DRESSER JOINT ON LONGITUDINAL PIPE LINE OF 550mm DIA AND ABOVE ON UPPER DECK.
SET PIECE
SUPPORT
2 - NUTS
(SO-0088130B – U3 TYPE) RUBBING PIECE
U-BOLT
1.
PIPING IN FOT, LOT AND VOID SPACE IN ENGINE ROOM, AND STERN TO BE CWT.
2.
HEATING COIL IN TANK
SUPPORT 1-NUT WITH SPOT WELDING OR FRICTION RING
(SO-0088140B : U4 TYPE)
FOR PROTECTION OF SCREW RETURN
126
(B) TYPE OF PIPE SUPPORTS FOR COPPER PIPE SKETCH
APPLICATION FOR COPPER PIPE OF ENGINE ROOM STEEL PLATE
SEA WATER LINE 80 mm AND ABOVE
NEOPRENE BOLT & NUT
(SO-0087211D : BC1 TYPE) SUPPORT
FOR COPPER PIPE OF STEAM EXHAUST LINE AND WATER LINE
BRASS PLATE
15mm ~ 40mm PIPE DIA
U-NUT
SUPPORT
(SO-0087221D : BC2 TYPE) FOR COPPER PIPE OF DECK STEAM AND EXHAUST LINE
COPPER TUBE
COPPER PLATE
U-BOLT (STEEL)
50mm ~ 350mm PIPE DIA (SO – 0088210B : U5 TYPE) ___________________________________________________________ RUBBER PIECE: LONGITUDINAL PIPE LINES OF 80mm AND ABOVE ON UPPER DECK
SUPPORT
(U5 TYPE)
(U6 TYPE)
(SO-0088220B – U6 TYPE)
IN CASE OF 4 & BELOW PIPE BRASS PLATE
SMALL COPPER PIPE
(SO-0087230 B) IN CASE OF 5~6 PIPES BRASS PLATE
IN CASE OF 6 & ABOVE PIPE
SMALL COPPER PIPE
ANGLE
BRASS SHEET
127
(C) TYPE OF PIPE SUPPORTS FOR AL-BRASS PIPE SKETCH
APPLICATION STEEL BAND
FOR AL-BRASS PIPE
NEOPRENE 65 mm AND ABOVE
BOLT & NUT
SUPPORT
FOR AL-BRASS PIPE 8mm ~ 50mm PIPE DIA
BRASS PLATE
(SO-0087320A : A2 TYPE)
BRASS PLATE
FOR AL-BRASS PIPE
BOLT & DOUBLE NUTS
NOTE : LENGTH OF BOLT FOR PIPE SUPPORTS TO BE AS FOLLOWS.
D MIN. 0 MAX. D
MIN. 0 MAX. D
D
128
(C)
TYPE OF PIPE SUPPORTS AL-BRASS PIPE
SKETCH
APPLICATION
FOR AL-BRASS PIPE OF 8mm TO 25mm DIA. ON UPPER DECK
FOR AL-BRASS PIPE OF 40mm & ABOVE DIA. ON UPPER DECK.
129
DIMENSION OF PIPE SUPPORT FOR STEEL PIPE CALCULATION TABLE OF PIPE SUPPORT FOR STEEL PIPE DIMENSION
NOM. DIA.
h
10
8
15
11
25
17
40
25
50
30
65
38
80
45
100
57
125
70
150
83
200
108
250
134
B 42 (36) 48 (45) 58 (52) 62 (58) 68 (66) 76 (72) 82 (90) 101 (103) 115 (116) 127 (147) (173)
C 90
ANGLE
SHAPE
L40 x 5 PIPE : 80Ø & ABOVE A : 500 & ABOVE
100 120 L40 x 5 130 (L50 x 6)
PIPE : 80Ø & ABOVE A : 500 & ABOVE
140 L50 x 6 170 180 L65 x 8 230
PIPE : 100Ø & ABOVE A : 500 & ABOVE
(L75 x 9) 260 280 360 L75 x 9 (L75 x 9) 410 L90 x 10
300
160
(205)
APPLICATION
IT CAN BE USED FOR ALL SIZE OF PIPE
490 L90 x 10
350
178
(223)
530 L100 x 10
400
203
450
229
500
254
(249) (284) (310)
580 680 730 L150 x 12
550
280
600
305
650
330
700
356
750
380
(335) (370) (395) (420) (446)
780 860 920 IT CAN BE USED FOR ALL CASES 970 1030
REMARKS 1. If there are more than 4 pipes on the common type band, the band to be increased by one step from the usual standard and in case of more than 8 pipes the size to be increased by two steps from the usual standard. 2.
Dimension with bracket in the b dimension column shows lower limit length.
130
(D) INTERVAL OF PIPE SUPPORT NOMINAL PIPE DIA
STEEL PIPE
15Ø AND UNDER
NOMINAL PIPE DIA
ABOUT 1500 mm
4Ø – 10Ø
NONFERROUS PIPE ABOUT 600 – 1000 mm
25Ø – 65Ø
ABOUT 2000 – 2500 mm
15Ø
80Ø – 200Ø
ABOUT 3000 – 4000 mm
20Ø – 65Ø
ABOUT 1500 – 2000 mm
80Ø – 200Ø
ABOUT 2500 mm
250Ø AND OVER
- 5500 mm
ABOUT 1200 mm
250Ø AND OVER
ABOUT 2500 – 3000 mm
NOTE: As for larger pipe such as cargo pipe, interval of pipe support to be determined on the basic of strength of pipe and pipe support in each case (E) SIZE OF U-BOLT FOR STEEL PIPE
h
Detail of bolt hole
U-bolt (Steel)
U-bolt (Steel)
Single nut
Double nuts
NOMINAL PIPE DIAMETER (mm)
U-BOLT
BOLT HOLE DIAMATER (h) (mm)
NOMINAL PIPE DIAMETER (mm)
U-BOLT
BOLT HOLE DIAMETER (h) (mm)
10
10 mm Ø ROUND BAR
12
450
30 mm Ø ROUND BAR
33
36 mm Ø ROUND BAR
39
42 mm Ø ROUND BAR
46
15 25
500 12mm Ø ROUND BAR
15
550
40
600
50
650
65
700
80
750
100
16 mm Ø ROUND BAR
19
800
125
850
150
900
200
20 mm Ø ROUND BAR
23
1000
250 300
1100 24 mm Ø ROUND BAR
27
350 400
131
U-BOLT FOR STEEL PIPE (WITH SINGLE NUT) (U1 TYPE) 1.
SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH SINGLE NUT) FOR STEEL PIPE
1
K
S
T
F
G
R
d
2
E 2.
SHAPE AND DIMENSIONS API PIPE OUTSIDE (B) d DIA
UNIT: mm
NOMINAL SIZE (A)
U-BOLT
T-18 TYPE
K
R
S
E
F
G
WT.(Kg)
(10)
3/8
17.2
M10
1.5
9
24
28
35
11
0.08
15
½
21.3
M10
1.5
12
24
34
40
16
0.09
(20)
¾
26.7
M10
1.5
15
24
40
46
22
0.10
25
1
33.4
M10
2.0
18
24
46
53
29
0.11
(32)
1¼
42.2
M10
2.0
23
24
56
61
37
0.13
40
1½
48.3
M10
2.0
26
24
62
67
43
0.14
50
2
60.3
M10
2.0
32
24
74
79
55
0.15
65
2½
73.0
M12
2.0
38
28
88
98
70
0.27
80
3
88.9
M12
2.0
46
28
104
111
83
0.29
100
4
114.3
M16
2.0
59
50
134
140
90
0.66
125
5
141.3
M16
2.0
74
50
164
166
116
0.79
150
6
168.3
M16
2.0
87
50
190
192
142
0.88
3.
MATERIALS MARK
ITEM
MATERIAL
QUANTITY
1
U-BOLT
STEEL SS
1
2
NUT
STEEL SS41
2
DESIGNATION EXAMPLE
NOMINAL SIZE 50 50
TYPE T-18 U1
132
REMARKS
JIS 81181
NAME U-BOLT U-BOLT FOR STEEL PIPE IS NO SO-0088110B
U-BOLT FOR STEEL PIPE (WITH DOUBLE NUT) (U2 TYPE) SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH DOUBLE NUT) FOR STEEL PIPE
1
G
R
S
T
F
d 2
E K
1.
2.
SHAPE AND DIMENSIONS API PIPE OUTSIDE (B) d DIA
UNIT: mm
NOMINAL SIZE (A)
U-BOLT
T-18 TYPE
K
R
S
E
F
G
WT.(Kg)
50
2
60.3
M10
2
32
45
74
79
-
0.18
65
2½
73.0
M12
2
38
45
88
98
-
0.30
80
3
88.9
M12
2
46
45
104
111
-
0.34
100
4
114.3
M16
2
59
50
134
140
90
0.73
125
5
141.3
M16
2
74
50
164
166
116
0.83
150
6
168.3
M16
2
87
50
190
192
142
0.94
200
8
219.1
M20
2.5
112
60
244
248
188
1.85
250
10
273.0
M20
2.5
140
60
300
300
240
2.20
300
12
323.8
M24
3
166
70
356
354
284
3.75
350
14
355.6
M24
3
181
70
386
390
320
4.08
400
16
406.4
M24
3
207
70
438
440
370
4.54
450
18
457.2
M30
3.5
233
85
496
497
412
8.17
500
20
508.0
M30
3.5
259
85
548
548
463
8.85
550
22
558.8
M30
3.5
284
85
598
600
515
9.58
600
24
609.5
M36
4
310
100
656
665
565
15.48
650
26
660.4
M36
4
335
100
706
715
615
16.15
700
28
711.2
M36
4
361
100
758
765
665
17.55
750
30
762.0
M36
4
387
100
810
815
715
18.59
800
32
812.8
M42
4.5
413
110
868
870
760
27.44
850
34
863.6
M42
4.5
438
110
918
920
810
28.84
900
36
914.4
M42
4.5
463
110
968
970
860
30.24
1000
40
1016.0
M42
4.5
515
110
1072
1070
960
33.07
1100
44
1117.6
M42
4.5
561
110
1164
1170
1060
35.94
NOTE: WEIGHT IS TOTAL WEIGHT OF 2 SETS WITH NUT.
133
U-BOLT FOR STEEL PIPE (U3 TYPE) SCOPE: THIS STANDARD COVERS THE U-BOLT (U3 TYPE) FOR STEEL PIPE NOTE: THE TYPE MARKED 1
NOT
TO BE USED EXCEPT SPECIAL CASES.
R 3. MATERIALS
F
2
NUT
STEEL SS41
4
1
U-BOLT
STEEL
1
MARK
ITEM
MAT'L
QTY
T S
d E
K
1.
JISB1181
REMARKS
2
RUBBING PIECE (IN OTHER ARR'T) t = 9 OR 12
2. NOMINAL SIZE
SHAPE AND DIMENSIONS API U-BOLT PIPE OUTSIDE d K R S DIA
UNIT: mm T=6 E
T = 8 ~ 10
T = 12 ~ 15
F
WT.(Kg)
F
WT.(Kg)
F
WT.(Kg)
∆ 119
0.338
∆ 123
0.35
128
0.36
80
88.9
M12
2
46
45
104
±0.9
(90)
101.6
M12
2
53
45
118
±0.9
∆ 135
0.38
140
0.39
100
114.3
M16
2
59
55
134
±0.9
∆ 152
0.76
157
0.78
125
141.3
M16
2
74
55
164
±0.9
∆ 181
0.87
187
0.88
150
168.3
M16
2
87
55
190
±0.9
∆ 207
0.97
212
0.99
200
219.1
M20
2.5
112
65
242
±1.0
∆ 261
1.92
265
1.95
250
273.0
M20
2.5
140
65
300
±1.0
∆ 316
2.24
321
2.28
300
323.8
M24
3
166
80
356
±1.3
∆ 372
3.81
376
3.86
350
355.6
M24
3
181
80
386
±1.3
∆ 403
4.15
407
4.20
400
406.4
M24
3
207
80
438
±1.3
∆ 454
4.62
458
4.63
450
457.2
M30
3.5
233
100
496
±1.5
∆ 510
8.30
516
8.16
500
508.0
M30
3.5
259
100
548
±1.5
∆ 564
9.02
570
9.15
550
558.8
M30
3.5
284
100
598
±1.5
621
9.87
600
609.6
M36
4
310
120
656
±1.5
678
15.68
650
660.4
M36
4
335
120
706
±1.5
729
16.73
700
711.2
M36
4
361
120
758
±1.5
780
17.78
750
762.0
M36
4
387
120
810
±1.5
831
18.84
800
812.8
M42
4.5
413
130
868
±1.5
888
27.82
939
29.24
990
30.87
1092
33.54
1194
36.33
850
863.6
M42
4.5
438
130
900
914.4
M42
4.5
463
130
1000
1016.0
M42
4.5
515
130
1100
1117.6
M42
4.5
561
130
+2.0 918 -1.0 +2.0 968 -1.0 +2.0 1072 -1.0 +2.0 1164 -1.0
134
U-BOLT FOR STEEL PIPE (U4 TYPE) 1.
SCOPE: THIS STANDARD COVERS THE U-BOLT (U4 TYPE) FOR HEATING PIPE IN TANK
2. NOMINAL SIZE
SHAPE AND DIMENSIONS API PIPE OUTSIDE d K DIA
UNIT: mm U-BOLT
t = 5-8
R
S
E
H
F
WT.(Kg)
15
21.3
M10
1.5
12
24
34
8.2
40
0.09
(20)
26.7
M10
1.5
15
24
40
8.2
46
0.10
25
33.4
M10
2.0
18
24
46
8.2
53
0.11
(32)
42.2
M10
2.0
23
24
56
8.2
61
0.12
40
48.3
M10
2.0
26
24
62
8.2
67
0.13
50
60.3
M10
2.0
32
24
74
8.2
79
0.15
3.
MATERIAL
MARK
ITEM
MATERIAL
QTY
1
U-BOLT
CARBON STEEL SS
1
2
U-NUT
CARBON STEEL SS41
2
4.
DESIGNATION (EXAMPLE)
NOMINAL SIZE 15
WT. (KG)
REMARKS
S0-0090528B NAME U-BOLT FOR STEEL PIPE
NOTE: WT IS TOTAL WEIGHT OF 1 SET WITH NUT
135
IS NO SO-0088140D
PIPE BAND FOR COPPER PIPE 1.
SCOPE: THIS STANDARD COVERS PIPE BAND FOR COPPER PIPE NOMINAL SIZE 50 AND UNDER.
2.
SHAPE AND DIMENSIONS.
NOM. SIZE 6 ~ 50 B
4
t
1
R
d
2
H
3
T
t
r
P L
CU PIPE
B
t ~ h
BAND AND LINER
BOLT & NUT l
NOM. DIA
OUT DIA
R
L
P
H
B
r
t
h
d
6
10
5.5
62
42
9.0
25
4.5
1.8
10
M8
25
10
15
8.0
70
50
14.0
25
4.5
1.8
10
M8
25
15
20
10.5
90
63
19.0
30
4.5
1.8
12
M10
25
20
25
13.0
98
70
24.0
30
6.0
1.8
12
M10
25
25
30
15.5
104
76
29.0
30
6.0
2.5
12
M10
25
32
35
18.0
114
84
33.5
30
6.0
2.5
12
M10
25
40
45
23.0
124
94
43.5
30
6.0
2.5
12
M10
25
50
55
28.5
134
104
53.5
38
6.0
2.5
12
M10
25
3.
MATERIAL
MARK
ITEM
MATERIAL
QTY
1
BAND
BRASS BSP
1
2
LINER
BRASS BSP
1
3
BOLT
STEEL SS41
2
4
U-NUT
STEEL SS41
2
136
WT. (KG)
REMARKS
T=5
PIPE BAND FOR COPPER – NICKEL PIPE 1 t1
t BOLT AND U - NUT
2 TO BE ADHERED
R
4
H R/4
3 r
D
t1
60°
T
t
P L 2-d
B
5C
TABLE *MARK
PRO. SHEET t1 IS SAME AS
2
3 1
AL-Br PIPE NOM DIA
CUT DIA
FLAT BAR Bxt
R
10
16
32 x 3.2
11
15
20
13
25
30
18
32
38
22
40
44.5
50
57
65
76.1
80
38 x 4.5
r 4
5
8
P 64
d 12
L
H
TOTAL WT(kg) INCLUDED
2
3
PRO SHT
PRO SHEET
B x t1
B x L x t1*
D
T=6
T=10
T=6
T=10
4
BOLT & U-NUT
1
-
4
94
17
32 x 2
32 x 94
M10
25
30
0.188
0.198
70
100
21
32 x 2
32 x 100
M10
25
30
0.206
0.216
74
104
31
32 x 2
32 x 104
M10
25
30
0.294
0.304
90
120
39
32 x 2
32 x 120
M10
25
30
0.329
0.339
97
127
45
38 x 2
38 x 127
M10
25
30
0.364
0.374
105
135
57
38 x 2
38 x 135
M10
25
30
0.464
0.474
185
76
50 x 2
50 x 185
M12
30
35
0.764
0.774
204
89
50 x 2
50 x 204
M12
30
35
0.870
0.880
228
107
50 x 2
50 x 228
M16
-
40
-
1.22
41
145
88.9
47
164
100
108
56
178
125
133
69
209
259
131
50 x 2
50 x 259
M16
-
40
-
1.40
150
159
83
232
282
158
65 x 3
65 x 282
M16
-
40
-
1.98
175
194
101
277
327
194
65 x 3
65 x 327
M16
-
40
-
2.26
200
219
380
218
75 x 3
75 x 380
M20
-
45
-
4.25
250
267
428
266
75 x 3
75 x 428
M20
-
45
-
5.00
300
324
514
323
75 x 3
75 x 514
M24
-
55
-
7.61
350
368
557
367
75 x 3
75 x 557
M24
-
55
-
9.00
3.
50 x 6
BAND
25 31
PRO. SHEET t1
65 x 6
75 x 9
113
12
137 75 x 12
166
320
15
19
23
368 15
188
444
27
487
MATERIAL
MARK
ITEM
MATERIAL
QTY
WT. (KG)
REMARKS
1
BAND
STEEL PLATE SS
1
-
GALV.
2
PROTECTION SHEET
NEOPRENE
1
-
1
-
2
-
3 4
BOLT & NUT
STEEL SS
137
GALV.
PIPE CLAMPS SERIES A (STANDARD SERIES) DIMENSION TABLE b
a
30
c
SW11
e
30
SW 11 M6
c
GROUP 0
29
28
GROUP 0
GROUP 0
c
30
a d
e
a
d
GROUP 1-5
2 CLAMP HALVES
0
1
2
3
b
6 8 10 12 28 R 1/8 ¼ 5/16 3/8 6 8 10 12 34 R 1/8 ¼ 5/16 3/8 14 15 16 18 40 R¼ R 3/8 ½ 5/8 20 22 23 25 48 R½ ¾ 1
d e
GROUP 1-5
GROUP 1-5
SCREWS
TUBE GROUP AD a
a b
M6
d
30
b
b 12 a
L
L
L
SW11
b d
SLOTTED HEAD
EXTERNA L HEXHEAD
INTERNAL HEX-HEAD
SCREW BUSH
BUILD UP
c
d
e
axL
dxL
dxL
a
b
26
-
13
M 6 x 20
M 6 x 27 1 M 6 x 30
M 6 x 20
20
26
20
13
M 6 x 20
M 6 x 27 1 M 6 x 30
M 6 x 20
33
26 16.5
M 6 x 25
M 6 x 32 1 M 6 x 35
M 6 x 25
a
a
b
d
e
30
-
29
-
28
20
33
20
34
20
34
25
38
26
40
26
40
7
b
WELD PLATE SHORT
SAFETY PLATE
8
c
12
35
33 17.5
M 6 x 30
M 6 x 35 1 M 6 x 38
M 6 x 30
28
41
33
48
33
48
4
28 30 R¾
57
42
40
21
M 6 x 35
M 6 x 32 1 M 6 x 35
M 6 x 35
35
48
40
57
40
57
5
32 35 38 40 42 70 R1 R 1¼ 1¼ 1½
58
52
29
M 6 x 50
M 6 x 57 1 M 6 x 60
M 6 x 50
50
63
52
70
52
70
1)
ONLY FOR CLAMPS WITH COVER PLATE.
138
PIPE CLAMPS SERIES A (STANDARD SERIES)
30
DIMENSION TABLE
9
GROUP 0
12 h
30
Ø11 h
b
3
d b
e
b
e
f
a
GROUP 1-5
e
GROUP 1-5
WELDED PLATE LONG GROUP TUBE AD
EXTERNAL HEX-HEAD
INTERNAL HEX-HEAD
BUILD UP
a
d
e
f
d
e
d
e
b
d
0
6 8 10 12 R 1/8 ¼ 5/16 3/8
-
48
38
-
61
-
298
28
-
1
6 8 10 12 R 1/8 ¼ 5/16 3/8
20
54
44
20
71
20
349
34
20
2
14 15 16 18 R¼ R 3/8 ½ 5/8
26
60
50
26
86
26
427 2 508
40
26
3
20 22 23 25 R½ ¾ 1
33
68
58
33
104
33
516 2 723
48
33
4
28 30 R¾
40
77
67
40
120
40
297
57
40
32 35 38 40 52 42 R1 R1¼ 1¼ 1½
90
80
52
145
52
370
70
52
2)
m
30
30
30
d
2
28
d
d
14.5
GROUP 0
5
c m
30
38 48
SCREW BUSH
28 28 30
LONGER TYPE WITH GREATER TUBE-SPACING
139
11 14 30
WELD PLATE SHORT
SAFETY PLATE a
b
c
m
a
h
28
11
12
M6
26 26
11 26
PAD TYPE
DIMENSION
WEIGHT (kg)
APPLICATION
6
0.12
38 x 6, 38 x 4.5 F.B.
19
6
0.14
50 x 6 F.B.
38
19
6
0.18
65 x 6 F.B.
90
50
25
9
0.31
50 x 9 F.B.
110
50
25
9
0.39
65 x 9 F.B.
120
50
25
9
0.42
75 x 9 F.B.
100
65
32.5
12
0.61
50 x 12, 50 x 16, 50 x 19 F.B
120
65
32.5
12
0.73
65 x 12, 65 x 16, 65 x 19 F.B
130
65
32.5
12
0.79
75 x 12 F.B.
J5
140
65
32.5
12
0.85
90 x 12 F.B.
J6
150
65
32.5
12
0.92
100 x 12 F.B.
L1
65
65
15
6
0.13
40 x 40 x 5, 40 x 40 x 3L
75
75
15
6
0.17
50 x 50 x 6, 50 x 50 x 4L
95
95
20
9
0.42
65 x 65 x 8, 65 x 65 x 6L
110
110
20
9
0.56
75 x 75 x 9, 75 x 75 x 6L
125
125
20
12
0.73
90 x 90 x 10, 90 x 90 x 7L
135
135
20
12
0.85
100 x 100 x 10L
L7
180
180
25
12
1.52
130 x 130 x 12, 130 x 130 x 9L
L8
200
200
25
12
1.88
150 x 150 x 15, 150 x 150 x 12L
240
80
15
6
0.9
50 x 50 x 6 l_l
APPLICABLE FOR 40 x 40 x 5 l_l
165
105
20
9
1.2
125 x 65 [¯
100 x 50 [¯
200
125
25
12
2.3
150 x 75 [¯
250
140
25
12
3.3
200 x 90 [¯
300
140
25
12
4.0
250 x 90 [¯
60
-
-
6
0.13
75
-
-
6
0.20
32, 40 STEEL PIPE
90
-
-
6
0.30
50 STEEL PIPE
110
-
-
9
0.70
65 STEEL PIPE
130
-
-
9
0.94
80 STEEL PIPE
MARK
A
B
R
T
G1
70
38
19
G2
80
38
100
H2 H3
R
A
G3
SKETCH
H4
T ~
J2 J3
B
J4
R
L2 L3
L5 L6
P1
A
T ~
L4
B
R
P2 P3
A
T ~
P4
B
P5 C1 C2 C3 C4 C5
T ~ ØA
NOTE: This drawing base on ISSO-0088810 B
140
NOM DIA 25
STEEL PIPE
REMARKS
200 x 90 [¯ , 180 x 75 [¯
APPLICABLE FOR 30Ø ST. R.B.
BOLT AND NUT STANDARD (ISO) d=M8 NUT WEIGHT 0.0054 kg
d=M6 NUT WEIGHT 0.0025 kg
R .5 G 0
5 l
G
2.5
R .5 G 0
6.5
I
3
l
4
WEIGHT (kg)
R .8 G 0
8 l
5.5
G
I
30°
x
26
16.5
12.6
M8
9.8
M6
2
19.6 x 17 30°
x
22
M10
30°
x
18
d=M10 NUT WEIGHT 0.012 kg
15 x 13
11.5 x 10
WEIGHT (kg)
7
G
I
WEIGHT (kg)
1
8
0.0041
3
12
0.010
9
20
0.025
5
12
0.0048
7
16
0.011
14
25
0.026
9
16
0.0055
11
20
0.013
19
30
0.029
13
20
0.0063
16
25
0.015
24
35
0.032
18
25
0.0074
21
30
0.017
29
40
0.035
23
30
0.0085
26
35
0.019
34
45
0.038
31
40
0.021
39
50
0.042
44
55
0.045
49
60
0.048
d=M14 NUT WEIGHT 0.025 kg
d=M12 NUT WEIGHT 0.017 kg
R .8 G 0
10 l
4
R .8 G 0
11 l
8
30°
x
38
21
M14
18
M12
3.5
27.7 x 24 30°
x
34
4 9
23
30°
x
M16
21.9 x 19 30
d=M16 NUT WEIGHT 0.034 kg
25.4 X 22
R .2 G 1
13 l
10
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
11.5
25
0.038
20
35
0.065
13
30
0.079
16.5
30
0.041
25
40
0.071
18
35
0.085
21.5
35
0.046
30
45
0.077
23
40
0.093
26.5
40
0.050
35
50
0.083
28
45
0.100
31.5
45
0.055
40
55
0.089
33
50
0.108
36.5
50
0.059
45
60
0.095
38
55
0.116
41.5
55
0.063
43
60
0.124
46.5
60
0.068
48
65
0.132
51.5
65
0.072
53
70
0.140
56.5
70
0.077
58
75
0.148
61.5
75
0.081
63
80
0.156
68
85
0.164
73
90
0.171
78
95
0.180
141
d=M20 NUT WEIGHT 0.064 kg 34.6 x 30
R .2 G 1
16 l
5 13
l
34
31 R .2 G 1
18
30°
x
M24
50
54
30°
x
M22
29
M20
5
41.6 x 36
37 x 32 30°
x
46
d= M24 NUT WEIGHT 0.11kg
d=M22 NUT WEIGHT 0.079 kg
6
R .6 G 1
19
14
l
15
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
19
40
0.162
27
50
0.225
25
50
0.281
24
45
0.173
32
55
0.240
30
55
0.297
29
50
0.185
37
60
0.255
35
60
0.315
34
55
0.197
42
65
0.270
40
65
0.333
39
60
0.209
47
70
0.285
45
70
0.350
44
65
0.221
52
75
0.299
50
75
0.368
49
70
0.234
57
80
0.314
55
80
0.386
54
75
0.246
62
85
0.329
60
85
0.404
59
80
0.258
67
90
0.344
65
90
0.422
64
85
0.270
72
95
0.359
70
95
0.440
69
90
0.283
82
105
0.389
75
100
0.457
74
95
0.295
87
110
0.404
80
105
0.475
79
100
0.307
85
110
0.493
d=M27 NUT WEIGHT 0.16 kg
l
7
R .6 G 1
24
7 19
l
17
30°
x
78
48
44
M30
R .6 G 1
22
30°
x
66
39
M27
6
57.7 x 50
53.1 x 46 30°
x
M33
47.3 x 41 60
d=M33 NUT WEIGHT 0.289 kg
d=M30 NUT WEIGHT 0.23 kg
26
G
2R
21
l
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
62
90
0.561
29
60
0.556
77
110
1.048
67
95
0.583
39
70
0.607
82
115
1.081
72
100
0.605
49
80
0.663
87
120
1.114
77
105
0.627
59
90
0.718
92
125
1.147
82
110
0.650
64
95
0.746
97
130
1.18
87
115
0.675
69
100
0.774
102
135
1.22
102
130
0.735
74
105
0.802
107
140
1.25
79
110
0.829
112
145
1.29
84
115
0.857
117
150
1.32
89
120
0.885
127
160
1.39
94
125
0.913
99
130
0.935
109
140
0.990
115
145
1.020
142
d = M39 NUT WEIGHT 0.502 kg
d = M36 NUT WEIGHT 0.395 kg
29
G l
2R
8
31
G
2R
l
23
30°
x
96
9
62
57
M39
53
M36
8
75 X 65 30°
x
90
M42
30°
x
84
d = M42 NUT WEIGHT 0.653 kg
69.3 x 60
63.5 x 55
34
G l
25
2R
26
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
83
120
1.34
96
135
1.75
107
150
2.23
88
125
1.38
101
140
1.80
127
170
2.44
93
130
1.42
111
150
1.90
103
140
1.50
121
160
2.00
113
150
1.58
131
170
2.09
123
160
1.66
141
180
2.19
151
190
2.29
133
170
1.74
143
180
1.82
NOTE: 1)
The above standard base on ISSO – 0090100B
143
STUD BOLT AND NUT STANDARD (ISO THREAD) d=M12 NUT WEIGHT 0.017 Kg
d=M10 NUT WEIGHT 0.012 Kg l
l
12
18
d=M14 NUT WEIGHT 0.025 Kg l
15
22
1.5
1.75
1.75
8
1.75
G
G
I
dØ
dØ
1.5
WEIGHT (kg)
2
2
dØ
1.5
18
25
10
G
G
2
I
WEIGHT (kg)
11
G
G
I
WEIGHT (kg)
9
20
0.016
11.5
25
0.030
15
28
0.047
11
22
0.017
14.5
28
0.032
17
32
0.052
14
25
0.019
18.5
32
0.036
20
33
0.055
22.4
36
0.040
d=M16 NUT WEIGHT 0.034 Kg l
d=M22 NUT WEIGHT 0.079 Kg
d=M20 NUT WEIGHT 0.064 Kg l
20
28
l
25
2
2.5
2
G
13
2.5
2.5
dØ
2.5
dØ
dØ
2
25
36
32
2.5
16
2.5
G
18
G
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
15
32
0.070
17
38
0.134
22
45
0.183
18
35
0.076
19
40
0.138
27
50
0.198
21
38
0.080
24
45
0.151
32
55
0.213
23
40
0.083
29
50
0.163
37
60
0.228
28
45
0.091
34
55
0.176
42
65
0.242
39
60
0.188
144
l
d=M30 NUT WEIGHT 0.23 Kg
d=M27 NUT WEIGHT 0.16 Kg
d=M24 NUT WEIGHT 0.11 Kg
l
27
l
30
3
3
dØ
3
19
3
G
3.5
3.5 dØ
3 dØ
3
33
45
42
40
22
G
3.5
24
G
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
30
55
0.252
32
60
0.360
34
65
0.481
35
60
0.271
37
65
0.382
39
70
0.509
40
65
0.290
42
70
0.404
44
75
0.537
45
70
0.309
47
75
0.426
49
80
0.565
50
75
0.326
52
80
0.450
54
85
0.592
d=M33 NUT WEIGHT 0.289 Kg l
d=M36 NUT WEIGHT 0.395 Kg l
36
50
d=M39 NUT WEIGHT 0.502 Kg l
40
56 3.5
4
3.5
26
G
4
4 dØ
4
dØ
dØ
3.5
40
60
4
29
G
4
31
G
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
G
I
WEIGHT (kg)
42
75
0.668
43
80
0.852
46
85
1.05
47
80
0.702
48
85
0.892
51
90
1.10
52
85
0.736
53
90
0.933
61
100
1.19
57
90
0.769
63
100
1.01
71
110
1.28
67
100
0.836
73
110
1.09
81
120
1.38
NOTE : 1)
The above standard base on ISSO – 0090300A
145
BELLMOUTH CIRCULAR SUCTION BELLMOUTH TYPE A (JIS F3020) FIG 1 TYPE A
A
100
Ød
ØD1
H1
t
C
50
ØD2
Ø16
A-A
Unit : mm NOMINAL SIZE
OUTSIDE DIA OF APPLICABLE PIPE d
50
BODY
REFERENCE SUCTION AREA RATIO
CALCULATED MASS (kg)
D1
D2
H1
C
t
60.5
63
110
28
13
4.5
2.28
1.3
65
76.3
79
160
48
15
4.5
2.27
2.0
80
89.1
92
220
76
15
6
2.06
3.9
90
101.6
103
255
91
17
6
2.1
5.0
100
114.3
117
275
94
20
6
2.2
5.5
125
139.8
142
400
154
20
6
2.04
10.4
150
165.2
168
450
158
25
8
2.0
16.4
REMARKS:
1.
In place of sleeve joint pipe, flange joint may be used, or the pipe may be welded directly to the cone. In such cases the dimensions of neck shall suitably be modified.
2.
The legs made from round steel bar may be replaced with ribs made from steel plate.
3.
Material of bell mouth : steel plate
146
CIRCULAR SUCTION BELLMOUTH TYPE B (JIS F3020) FIG 2 TYPE B -
Ød1
D 2
N
A
T
ØD3 ØD1
H
8
C
50°
8
B ØD 4 A-A
Unit : mm BODY NOMINAL SIZE
FLANGE RIB B
SUCTION AREA RATIO
REFERENCE CALCULATED MASS (kg)
H
D1
D4
C
D3
D2
T
N
d
50
90
50
105
13
155
120
20
4
19
40
2.03
3.3
65
120
70
170
15
175
140
22
4
19
50
1.99
6.3
80
140
80
220
15
185
150
22
8
19
55
1.99
8.6
90
145
90
235
17
195
160
22
8
19
60
1.91
9.6
100
150
100
250
20
210
175
24
8
19
60
1.92
11.2
125
230
130
400
20
250
210
24
8
23
65
1.85
22.5
150
270
160
475
25
280
240
26
8
23
80
1.82
30.1
200
300
200
525
35
330
290
26
12
23
100
1.80
38.6
REMARKS:
1.
The flange shall conform to JIS B 2210 nominal pressure 10K, but the pipe flange, nominal pressure 5K, may be used if necessary.
2.
The ribs shall be attached at the points which divide the circumference into three equal arcs.
3.
Material of bell mouth : Gray iron casting (JIS G5501-FC20)
147
CIRCULAR SUCTION BELLMOUTH TYPE C (JIS F3020) FIG 3 TYPE C B
a
a
Y
A
A
B
B-B
100
Ød
H1
t
l
ØD
C
Ø16
X
A-A
a-a
Unit : mm NOMINAL SIZE
OUTSIDE DIA OF APPLICABLE PIPE d
200
BODY
SUCTION AREA RATIO
REFERENCE
D
H1
X
Y
C
t
LEG I
216.3
220
340
750
450
25
10
50
1.70
45.0
250 S
267.4
271
520
900
600
25
10
100
1.36
80.3
250
267.4
271
395
850
550
50
10
100
2.46
60.9
300 S
318.5
323
485
1100
700
25
10
100
1.12
92.1
300
318.5
323
365
850
550
50
10
100
1.68
59.9
350
355.6
360
375
850
550
80
12
160
2.12
76.4
400
406.4
411
345
850
550
80
12
160
1.59
74.8
450
457.2
462
360
900
600
100
12
200
1.65
84.6
500
508.0
512
450
1100
600
100
12
200
1.54
114.1
550
558.8
563
440
1100
700
120
12
240
1.58
120.1
600
609.0
614
540
1300
700
130
12
260
1.62
158.0
REMARKS:
CALCULATED MASS (kg)
1.
In place of sleeve joint, pipe flange may be used, or the pipe may be welded directly to the cone. In such cases, the dimensions of neck shall suitably be modified.
2.
The legs made from round steel bar may be replaced with ribs made from steel plate.
3.
The bellmouths of nominal sizes 250S and 300S are for stripping purpose
4.
Material of bell mouth : Steel plate
148
HEATING COIL FABRICATION (FOR BELLMOUTH AREA)
1.
SHAPE AND DIMENSIONS STPG 38 OUT DIA 48.6
USED PIPE: NOMINAL DIA 40
50
60
PIPE LENGTH / ONE ROLL
1193.2 MM
HEATING AREA / ONE ROLL
0.1821 M²
PIPING LENGTH / 5 ROLLS
5.500 MM
HEATING AREA / 5 ROLLS
0.84 M² 0.1528 M²
100
2.
100
100
100
100
100
HEATING AREA / 1M
MARK
50
100
60 25
MATERIAL USED WEIGHT
100
500
SCH 80 THICKNESS 5.1
350
ITEM
MATERIAL
QTY
1
HEATING COIL
STEEL PIPE STPG 38
1
2
SOCKET
STEEL PIPE STPG 38
2
PER ONE
REMARK TOTAL 30.1
0.437
0.774
1 50
12 5
6.5
MAX. 1.6
48.6Ø (STPG 38)
50.5Ø
63.1Ø
R
350
5.1
25
25
6.5
5 12
5 12
R
2
2
R
R
350
12 5
HYDRAULIC TEST 20kg/CM² NOTE: 1) THE ABOVE STANDARD BASE ON ISSO – 4819831
149
WELDING METHOD OF SLIP-ON FLANGE (5K, 10K AND 16K) E
E2
E2
E1
NOMINAL DIA
5K FLANGE
E2
10 K FLANGE
16K FLANGE
150 PSI FLANGE
E
E1
E2
E
E1
E2
E
E1
E2
E
E1
E2
15
3.5
2.8
5
3.5
2.8
5
3.5
2.8
5
3.5
3.7
5
25
3.5
3.2
5
3.5
3.2
5
3.5
3.4
5
3.5
4.5
6
40
3.5
3.5
5
3.5
3.5
5
4
3.7
5
4
5.1
7
50
3.5
3.8
5
4
3.8
5
4
3.9
5
4
5.5
8
65
3.5
4.2
7
4
4.2
7
5
5.2
8
5
7.0
9
80
4
4.2
7
4
4.2
7
5
5.5
8
5
7.6
10
100
4
4.5
7
5
4.5
7
5
6.0
8
5
8.6
11
125
5
4.5
7
5
4.5
7
6
6.6
8
6
9.5
12
150
5
5.0
7
6
5.0
7
6
7.1
10
6
11.0
13
200
5
5.8
9
6
5.8
9
7
8.2
10
7
12.7
15
250
6
6.6
9
7
6.6
9
8
9.3
13
8
12.7
15
300
6
6.9
9
8
6.9
9
9
10.3
13
9
12.7
15
350
7
7.9
11
8
7.9
11
10
11.1
13
9
12.7
15
400
7
7.9
11
8
7.9
11
10
12.7
15
450
7
7.9
11
8
7.9
11
11
12.7
15
500
7
7.9
11
8
7.9
11
12
12.7
15
550
7
8.0
11
8
8.0
11
13
12.7
15
600
8
8.0
11
9
8.0
11
13
12.7
15
650
8
8.0
11
9
8.0
11
13
12.7
15
700
9
8.0
11
11
9.0
12
13
12.7
15
750
9
8.0
11
11
9.0
12
13
12.7
15
800
9
8.0
11
11
9.0
12
13
12.7
15
850
10
8.0
11
13
12.7
15
13
12.7
15
900
10
8.0
11
13
12.7
15
13
12.7
15
1000
10
8.0
11
13
12.7
15
14
12.7
15
1100
10
8.0
11
13
12.7
15
1200
10
8.0
11
13
12.7
15
1350
10
8.0
11
13
12.7
15
WHERE
E – OUTSIDE LEG LENGTH E1 – INSIDE LEG LENGTH
150
CUT HOLE OPENING STANDARD
D
D
D
D
D
D A
FOR COPPER PIPE
FOR STEEL PIPE S1 OR S2 SLEEVE D
FOR WALL TYPE
JIS
ANSI
JIS
5K FLG
10K FLG
16K FLG
150P 300P FLG FLG
D
D
D
D
D
D
D
5K FLG
ANSI
10K FLG
16K FLG
150 P FLG
A
D
A
D
A
D
A
D
D
15
25
35
65
85
100
100
95
100
125
25
125
35
125
35
125
30
25
35
50
80
100
130
130
115
130
125
30
160
45
160
45
140
35
40
50
65
90
125
145
145
135
165
160
35
170
45
170
45
160
35
50
65
80
100
135
160
160
160
170
160
35
180
45
180
45
190
45
65
80
96
125
160
180
180
185
195
180
40
200
50
200
50
205
50
80
95
115
130
185
190
205
195
215
205
45
230
45
230
55
230
50
100
120
145
145
160
210
220
235
240
265
230
40
240
45
255
55
260
55
125
145
170
170
180
245
260
280
265
290
260
45
285
55
300
65
285
55
150
170
200
200
230
275
290
315
290
330
300
50
320
55
330
70
320
55
200
220
255
255
285
330
340
360
355
390
350
50
380
55
380
65
380
60
250
270
305
305
320
395
410
440
420
455
410
60
450
65
460
80
450
65
300
320
355
355
380
440
455
490
495
530
460
55
500
60
510
80
510
80
350
360
390
395
400
490
500
550
545
595
540
60
520
65
570
90
560
85
400
410
440
445
450
550
570
615
610
660
570
65
600
75
630
95
620
90
450
460
490
495
500
615
640
685
645
630
70
650
80
700
110
660
90
500
510
545
545
560
665
685
740
710
680
70
700
80
760
110
730
95
550
565
595
600
600
730
755
805
760
750
80
770
90
820
115
600
615
650
660
660
780
805
855
825
800
80
820
90
870
115
840
100
650
665
710
835
855
880
880
700
715
760
885
915
940
940
750
765
810
955
980
995
995
800
820
860
985
1030
1070
1070
850
870
915
1055 1080
1120
1125
900
920
965
1105 1130
1180
1180
1020
1070
1205 1245
1300
1100
1315 1355
1415
1200
1430 1475
1520
950 1000
1250 1300
151
LIMIT OF WORKING SPACE FOR OUTFITTING IN ENGINE ROOM 1.
APPLICATION: This standard is to ensure the necessary working space available and also to decide the limitation dimension inside the engine room for the normal commercial vessel such as piping arrangement, installation of out fitting, welding and hull reinforcement work. DIMENSION OF PIPING ARRANGEMENT: In engine room, the clearance between pipe to pipe, pipe and the surrounding fitting or pipe and hull structure are as follows. Arrange big pipe and small pipe in parallel.
MIN. 25mm
l
2-1
MIN. 100mm
Using JIS 5K and 10K (ANSI 150 LB) flanges and without l dimension refer to TABLE –1.
2-2
Arrange bare pipe and bare pipe in perpendicular
l
2.
MIN. 25mm
Base on steel pipe without considering and allowance. l dimension base o TABLE –2
152
MIN. 25mm
2-3
Pipe with insulation 1) In case the pipe are cover with insulation, the minimum dimension for about 2-1 and 2-2 to be 50mm. 2)
In way of high pressure pipe flanges, sufficient room to be provided for the flanges area as shown on the figure below for retightening or renewal of packing in case of leakage. Standard dimension is 500MM but not to be less than 300mm. (Applicable for flange part with 600 LB above)
0 50 N. I (M mm)
500 MIN. 300mm
0 30
SHADED AREA TO BE FREE FROM STRUCTURE, TRUNKING, LADDER OR OTHER OBSTRUCTION.
Minimum clearance between hull structure and pipe Pipe on top of double bottom tank
TK. TOP
Minimum clearance between pillar and pipe Applicable in case of ground stage FLAT
FLAT 50
COVER PLATE
BRACKET
PILLAR
300
300
50
2)
(FOR SMALL VESSEL, DUE TO LIMITATION, MIN. 150mm MAY BE ALLOWED.)
200
1)
200
2-4
PILLAR
(IN CASE OF COVER PLATE TYPE)
(IN CASE PILLAR AND FLAT TO BE INSTALLED SEPERATELY)
IN CASE OF USING GROUND STAGE, DO NOT INSTALL PIPE INSIDE SHADED AREA.
APPLICABLE IN CASE OF SHIP INTERNAL STAGE 50
50
(IN CASE OF GROUND STAGE, DO NOT INSTALL PIPE NEAR TO THE PILLAR)
153
3)
Follow the bulkhead to run the pipe
BHD
4)
STIFFENER 50
50
50
50
In case of pipe passing through engine flat and deck
MIN. 50 50
50
50 50 50 50
5)
In case of pipe running along the side shell
WEB
SIDE SHELL 10
100
100
100
100
0
SIDE SHELL
SIDE SHELL
6)
Penetration fitting BHD 30
BUTT OR SEAM
D
100
SIDE SHELL D > 50mm
=
7)
Clearance in way of assembling and block joint. BHD
BHD
SIDE SHELL
300 300 300
154
2-5
Minimum clearance of outfitting and pipe 1)
Minimum clearance of ventilation trunk and pipe
50
A
WALL
NK TRU 50
IN CASE OF THE TRUNK ABOVE 1000mm, A DIMENSION TO BE 400mm.
2)
Minimum clearance of cable and insulated pipe
PIPE
CABLE
PIPE
PIPE CABLE
SECTION
SIDE VIEW CABLE
MIN. 400
MIN. 200
CABLE
INSULATION O.D.
2-6
INSULATION O.D.
Welding allowable area in way of confine space Welding work required space in way of confine space to be refer to SOT IS-SOT-A327003 minimum dimension for welding work in way of confine space.
155
MINIMUM SPACE REQUIRED FOR OUTFITTING WELDING WORK 3-1
Pipe and hull structure ( beam, stiffener, bulkhead )
MIN. 50
MIN. 50
NO RELATION TO ANGLE HEIGHT
IN CASE ANGLE HEIGHT 150mm
MIN. 25
3.
FRAME OR BULKHEAD
NOTE: 1) IN CASE OF ONE SIDE BULKHEAD, MIN. TO BE 25mm. 2) IN CASE OF OBSTRUCTION BY OUTFITTING, SAME METHOD TO BE FOLLOWED. PENETRATION FITTING
MIN. 250
156
3-2
Minimum clearance between outfitting and hull structure. Fire station and valve to be careful
No relation to angle height (No relation to the angle flange)
T OU
TIN T I F
Angle height 150
G IN T IT TF U O
150
157
T FIT T U
G IN
4.
STANDARD DIMENSION FOR WALKWAY AND LADDER
158
MINIMUM SPACE REQUIRED FOR HULL REINFORCEMENT WORK The minimum space required for the hull reinforcement work to be ensured during the design stage with the following dimension.
800
5.
MINIMUM WORKING SPACE
0 60
600
159
TABLE –1 Arrange bare pipe and bare pipe in parallel NOM. DIA.
10
15
20
25
40
50
65
80
100
125
150
200
225
250
10
48 54
15
49 57
51 59 56
20
52 59
54 61 61
57 64 64
25
57 72
59 74 66
62 77 69
65 80 72
40
69 79
71 81 75
74 84 78
77 87 71
85 95 89
50
74 87
76 89 88
79 92 91
82 95 94
90 102 102
96 108 108
65
87 97
89 99 100
92 102 103
95 105 106
102 112 114
108 118 120
116 126 128
80
99 102
101 104 107
104 107 110
107 110 113
115 117 121
121 123 127
129 131 135
135 137 141
100
109 114
111 116 126
114 119 129
117 122 132
125 130 140
131 136 146
139 144 154
145 150 160
158 163 173
125
127 134
129 136 138
132 139 141
135 142 144
142 150 152
148 156 158
156 164 166
163 170 172
175 183 185
188 195 197
150
142 149
144 151 151
147 154 154
150 157 157
157 165 165
163 171 171
171 179 179
178 185 185
190 198 198
203 210 210
216 223 223
200
169 174
171 176 183
174 179 186
177 182 189
185 190 197
191 196 203
199 204 211
205 210 217
218 223 230
230 235 242
243 246 255
269 275 281
225
182 184
184 186
187 189
190 192
197 200
203 206
211 214
218 220
230 233
243 245
256 258
281 285
294 296
250
202 209
204 211 215
207 214 218
210 217 221
217 225 229
223 231 235
231 239 243
238 245 249
250 258 262
263 270 274
276 283 287
301 310 313
314 321
327 334 338
300
224 232
226 234 253
229 237 256
232 240 259
240 247 267
246 253 273
254 261 281
260 268 288
273 280 300
285 293 312
293 306 325
325 331 351
336 344
349 357 376
300
TOP : 5K MID. : 10K BTM. :150PSI
160
375 382 402
TABLE –2 Arrange bare pipe and bare pipe in perpendicular: NOM. DIA.
10
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
10
18
20
23
26
30
33
39
47
54
60
66
79
92
117
143
168
22
25
28
33
36
42
49
56
62
68
81
94
119
145
171
28
31
35
38
44
52
59
65
71
84
97
122
148
173
34
39
42
48
56
62
68
75
87
100
126
151
177
43
46
52
60
66
73
79
92
104
130
156
181
49
55
63
69
76
82
95
107
133
158
184
61
59
75
82
83
101
113
139
164
190
77
83
89
96
109
121
147
172
198
90
96
102
115
128
153
179
204
102
108
121
134
159
185
211
115
128
140
166
191
217
140
153
179
204
230
166
191
217
242
217
242
268
268
293
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
319
161
STANDARD OF FITTING STEEL MATERIAL THIN PLATE : SS (GAL.) DIMENSION
FITTING CODE
UNIT WT (kg/m²)
WEIGHT (kg)
SS41
SS
1.829 ( 6’ )
9.42
15.8
—
—
1.219 ( 4’ )
2.438 ( 8’ )
12.56
37.3
—
VENTILATION TRUNKING CABLE HANGER
1.219 ( 4’ )
2.438 ( 8’ )
18.05
53.7
—
VENTILATION TRUNKING CABLE HANGER
THICKNES S
WIDTH
LENGTH
1.2
0.914 ( 3’ )
1.6
2.3
USAGE
VENTILATION TRUNKING
The thickness of thin plate is between 0.8mm ~ 2.9mm
MEDIUM THICK PLATE : SS41 AND SS(GALVANIZE) MATERIAL
DIMENSION
FITTING CODE
UNIT WT (kg/m²)
WEIGHT (kg)
SS41
WIDTH
LENGTH
SS
3.2
1.219 ( 4’ )
2.438 ( 8’ )
25.12
74.7
—
VENTILATION TRUNKING CABLE HANGER, EQ COVER, TANK
SS
4.5
1.524 ( 5’ )
3.048 ( 10’ )
35.32
164
—
VENTILATION TRUNK EQ. COVER
SS41
4.5
1.524 ( 5’ )
6.096 ( 20’ )
35.32
328
—
NOTE: 1) 2)
SS
USAGE
THICKNESS
—
The thickness of medium thick plate is between 3.0mm ~ 5.9mm. This standard base on < IS > : SOT-0001000A
162
TANK
THICK PLATE : SS41 AND SS(GALVANIZE) DIMENSION
UNIT WT (kg/m²)
WEIGHT (kg)
THICKNESS
WIDTH
LENGTH
6
1.524 ( 5’ )
6.096 ( 20’ )
47.10
438
7
1.524 ( 5’ )
6.096 ( 20’ )
54.95
511
8
62.80
9
70.65
10
78.50
12
94.20
14
109.9
16
125.6
1.524 x 6.096 ( 5’) x ( 20’) 2.500 x 12.00
19
149.2
(20)
157.0
22
172.7
(24)
188.4
25
196.2
(26)
204.1
SS41
SS
—
STEEL DOOR
583
TANK, FUNNEL
656
TANK, FUNNEL
2.120 729
TANK, FUNNEL
2.355 875
TANK
2.826 1.021 3.297 1.167 3.768 1.386 4.475 1.458 4.710 1.604 5.181 1.750 2.652
—
1.823 5.888 1.896 6.123
1.524 ( 5’ )
6.096 ( 20’ )
219.8
2.042
(30)
1.524 ( 5’ )
6.096 ( 20’ )
235.5
2.188
32
1.524 ( 5’ )
6.096 ( 20’ )
251.2
2.334
USAGE FOR GENERAL STEEL FITTING, STEEL DOOR, TANK, FUNNEL
1.884
28
NOTE: 1) 2) 3)
FITTING CODE
—
—
—
TANK, EYE PLATE
—
EYE PLATE
—
EYE PLATE, EQ. SEAT
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
—
EYE PLATE, EQ. SEAT, BLIND FLANGE
Plate thickness more than 32 mm are not regularly use and excluded from this standard. Figure shown in ( ) are mainly use for blind flange. This standard base on < IS >: SOT-001000A
163
THICK PLATE FOR WELDING STRUCTURE SM41A * DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST DIMENSION
UNIT WT (kg/m²)
WEIGHT (kg)
FITTING CODE
∆8
62.80
583
—
∆9
70.65
656
—
10
78.50
729
12
94.20
875
14
109.9
1.021
16
125.6
1.167
149.2
1.386
PENETRATION RING PLATE, FLANGE
172.7
1.604
PENETRATION RING PLATE, FLANGE
24
188.4
1.750
SIDE SHEET RING PLATE
25
196.2
1.823
26
204.1
1.896
SIDE SHEET RING PLATE
28
219.8
2.042
SIDE SHEET RING PLATE
30
235.5
2.188
SIDE SHEET RING PLATE
32
251.2
2.334
SIDE SHEET RING PLATE
THICKNESS
WIDTH
19
LENGTH
1.524 x 6.096 ( 5’) x ( 20’)
22
NOTE: 1) 2)
USAGE
PENETRATION RING PLATE, FLANGE —
PENETRATION RING PLATE, FLANGE PENETRATION RING PLATE, FLANGE
—
—
PENETRATION RING PLATE, FLANGE
SIDE SHEET RING PLATE
Plate thickness more than 32 mm are not regularly use and excluded from this standard. This standard base on < IS >: SOT-001000A
CHECKERED PLATE : SS (GALVANIZE) DIMENSION
UNIT WT (kg/m²)
WEIGHT (kg)
2.438 ( 8’ )
26.83
79.7
FLOOR GRATING AND STEP
1.219 ( 4’ )
2.438 ( 8’ )
37.04
110
FLOOR GRATING AND STEP
∆ 4.5
1.524 ( 5’ )
3.048 ( 10’ )
37.04
172
FLOOR GRATING AND STEP
6
1.524 ( 5’ )
3.048 ( 10’ )
48.81
227
FLOOR GRATING AND STEP
THICKNESS
WIDTH
LENGTH
3.2
1.219 ( 4’ )
4.5
NOTE: Base on kawasaki steel data
164
FITTING CODE
USAGE
STAINLESS STEEL PLATE DIMENSION THICKNESS
WIDTH
LENGTH
UNIT WT (kg/m²)
WEIGHT (kg)
FITTING CODE
USAGE
—
BOILER EXHAUST TRUNKING, INERT GAS PIPE, EXPANSION JOINT
3.2
1.400 x 9.700
25.12
—
6.0
1.600 x 15.000
47.10
—
8.0
3.100 x 20.000
62.8
—
—
BOILER EXHAUST TRUNKING, INERT GAS PIPE
14.0
3.600 x 20.000
109.8
—
—
BOILER EXHAUST TRUNKING, INERT GAS PIPE
UNIT WT (kg/m²)
WEIGHT (kg)
FITTING CODE
USAGE
12.86
38.22
VENTILATION TRUNKING
18.44
54.80
VENTILATION TRUNKING
25.50
75.78
VENTILATION TRUNKING
BOILER EXHAUST TRUNKING, INERT GAS PIPE
GALVANIZE PLATE DIMENSION THICKNESS
WIDTH
LENGTH
1.6 2.3
1.219 x 2.438 ( 4’) x ( 8’ )
3.2
GALVANIZE PLATE (JIS G3302) DIMENSION THICKNESS
WIDTH
LENGTH
0.4 0.5
0.914 x 1.829 ( 3’ ) x ( 6’ )
∆ 0.6 0.8
0.914 x 1.829 0R 1.219 x 2.438
1.6 2.3 3.2
1.219 x 2.438 ( 4’) x ( 8’ )
UNIT WT (kg/m²)
WEIGHT (kg)
3.38
5.65
4.17
6.97
5.02
8.39
6.59
FITTING CODE
USAGE INSULATION COVER
—
11.02 19.58
FOR DUCTING USED
INSULATION COVER (TANK)
12.86
38.22
VENTILATION TRUNKING
18.44
54.80
VENTILATION TRUNKING
25.12
74.65
VENTILATION TRUNKING
* DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST
165
R2 H
R1 R2
EQUAL ANGLE BAR : SS41 AND SS(GALVANIZE) DIMENSION
W
FITTING CODE
H x W x THICKNESS
UNIT WT (kg/m²)
25 x 25 x 3
1.12
—
30 x 30 x 3
1.36
—
40 x 40 x 3
1.83
—
40 x 40 x 5
2.95
—
50 x 50 x 4
3.06
50 x 50 x 6
4.43
6.5
4.5
65 x 65 x 6
5.91
8.5
4
65 x 65 x 8
7.66
8.5
6
75 x 75 x 6
6.85
8.5
4
75 x 75 x 9
9.96
8.5
6
∆ 90 x 90 x 7
9.95
90 x 90 x 10
13.3
10
7
100 x 100 x 10
14.9
10
7
130 x 130 x 9
17.9
12
6
130 x 130 x 12
23.4
12
8.5
PIPE SUPPORT, AUX SEAT
150 x 150 x 12
27.3
14
7
PIPE SUPPORT
150 x 150 x 15
33.6
14
10
PIPE SUPPORT
∆ 200 x 200 x 15
45.3
R1
R2
SS41
SS
USAGE INSULATION SUPPORT, TANK LEVEL GAUGE SUPPORT INSULATION SUPPORT, TRUNKING FLANGE ACCOMMODATION INSULATION SUPPORT
—
PIPE SUPPORT, TRUNKING FLANGE, WORKING PLATFORM, CABLE LADDER SUPPORT SHELVES PIPE SUPPORT, VENT. TRUNKING, FLOORING SUPPORT PIPE SUPPORT, VENT. TRUNKING, VERTICAL LADDER
—
PIPE SUPPORT, VENT. TRUNKING —
PIPE SUPPORT, VENT. TRUNKING PIPE SUPPORT, EXHAUST PIPE FLANGE, AUX. SEAT PIPE SUPPORT, VENT. TRUNKING, PLATE SUPPORT, LADDER STEP IN CARGO HOLD, EXHAUST PIPE FLANGE
—
PIPE SUPPORT, EXHAUST PIPE FLANGE, AUX. SEAT —
—
PIPE SUPPORT
—
* DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST UNEQUAL ANGLE BAR : SS41 AND SS(GALVANIZE) DIMENSION H x W x THICKNESS
UNIT WT (kg/m²)
100 x 75 x 7
FITTING CODE SS41
SS
USAGE
R1
R2
9.32
10
5
FUNNEL, PIPE SUPPORT
100 x 75 x 10
13.0
10
7
CARGO HOLD INCLINE LADDER
125 x 75 x 7
10.7
10
5
FUNNEL, FLOAT GAUGE SUPPORT
125 x 75 x 10
14.9
10
7
HOLD LADDER, AUX. SEAT
150 x 90 x 9
16.4
12
6
FUNNEL, DECK LADDER
150 x 90 x 12
21.5
12
8.5
AUX. SEAT
200 x 90 x 9/14
23.3
14
7
250 x 90 x 10/15
29.4
17
8.5
300 x 90 x 11/16
36.3
19
9.5
166
—
AUX. SEAT, HOLD VERTICAL LADDER
—
—
AUX. SEAT
—
—
AUX. SEAT
t2
t1
H
B
H-BEAM : SS41 DIMENSION H
B
t1
t2
UNIT WT (kg/²)
100
100
6
8
17.2
∆ 125
125
6.5
9
23.8
∆ 150
75
5
7
∆ 148
100
6
∆ 150
150
∆ 175
LENGTH
FITTING CODE SS41
SS
L ≥ 6.000
Ο
L ≥ 26.000
14.0
Ο
9
21.1
7
10
31.5
175
7.5
11
40.2
200
100
5.5
8
21.3
Ο
∆ 194
150
6
9
30.6
200
200
8
12
49.9
Ο
∆ 250
125
6
9
29.6
∆ 244
175
7
11
44.1
∆ 250
250
9
14
72.4
∆ 300
150
6.5
9
36.7
∆ 294
200
8
12
56.8
∆ 300
300
10
15
94.0
∆ 350
175
7
11
49.6
∆ 340
250
9
14
79.7
∆ 350
350
12
19
137.0
∆ 400
200
8
13
66
∆ 390
300
10
16
107.0
∆ 400
400
13
21
172.0
∆ 450
200
9
14
76.0
∆ 500
200
10
16
89.6
∆ 488
300
11
18
128.0
∆ 600
200
11
17
106.0
∆ 588
300
12
20
151.0
∆ 700
300
13
24
185.0
∆ 800
300
14
26
210.0
∆ 900
300
16
28
243.0
∆ 346
174
6
9
41.4
Ο
* DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
167
USAGE BEAM FOR CAR DECK
t2 (B-t1)/2 t1
H
H/2 B
CHANNEL BAR : SS41 DIMENSION H
B
t1
t2
UNIT WT (kg/²)
∆ 75
40
5
7
6.92
100
50
5
7.5
125
65
6
150
75
180
LENGTH
FITTING CODE SS41
SS
9.000
9.36
OR
Ο
Ο
8
13.4
12.000
Ο
Ο
6.5
10
18.6
Ο
Ο
75
7
10.5
21.4
Ο
Ο
200
80
7.5
11
24.6
Ο
Ο
200
90
8
13.5
30.3
Ο
Ο
250
90
9
13
34.6
Ο
Ο
300
90
10
15.5
43.8
Ο
Ο
∆ 380
100
10.5
16
54.5
USAGE PIPE SUPPORT, FLOORING PLATE SUPPORT, LIFTING PIPE SUPPORT, FLOORING PLATE SUPPORT PIPE SUPPORT, FLOORING PLATE SUPPORT, DK LADDER PIPE SUPPORT, FLOORING PLATE SUPPORT PIPE SUPPORT, FLOORING PLATE SUPPORT PIPE SUPPORT, FLOORING PLATE SUPPORT PIPE SUPPORT, FLOORING PLATE SUPPORT, AUX SEAT PIPE SUPPORT, FLOORING PLATE SUPPORT PIPE SUPPORT, FLOORING PLATE SUPPORT, AUX SEAT, FUNNEL
t2
t1 B
I-BEAM : SS41 DIMENSION H
B
t1
t2
UNIT WT (kg/²)
125
75
5.5
9.5
16.1
150
75
5.5
9.5
200
100
7
∆ 200
150
250
LENGTH
FITTING CODE
USAGE
SS41
SS
9.000
Ο
BEAM (0.5 TON)
17.1
OR
Ο
BEAM (1.0 TON)
10
26.0
12.000
Ο
BEAM (2.0 TON)
9
16
50.4
Ο
120
10
19
55.5
Ο
∆ 300
150
8
13
48.3
Ο
300
150
11.5
22
76.8
Ο
∆ 400
150
12.5
25
95.8
∆ 450
175
13
26
115
* DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
168
BEAM (3.0 TON)
BEAM (5.0 TON)
H
FLAT BAR : SS41 AND SS(GALVANIZE) DIMENSION
UNIT WT (kg/²)
WEIGHT
3
0.59
25
4.5
32
FITTING CODE
USAGE
SS41
SS
3.25
Ο
INSULATION SUPPORT
0.88
4.84
Ο
CABLE PIECE, FOUNDATION COAMING
3
0.754
4.15
Ο
VENT, TRUNK FLANGE, FOUNDATION
32
4.5
1.13
6.22
Ο
CABLE PIECE, CABLE LADDER
32
6
1.51
8.31
Ο
STEEL DOOR STIFFENER
38
4.5
1.34
7.37
Ο
VENT TRUNK FLANGE, STIFFENER, PIPE BAND
38
6
1.79
9.85
Ο
CABLE SUPPORT, CHILL PLATE
50
6
2.36
13.0
Ο
PIPE BAND, STIFFENER FOR VENT TRUNK
50
9
3.53
19.4
Ο
Ο
PIPE BAND, VERTICAL LADDER
50
12
4.71
25.9
Ο
HANDRAIL, STANCHION STAY, SAFETY RACK
50
19
7.46
41.0
Ο
HANDRAIL STANCHION (WALKWAY)
65
6
3.06
16.8
Ο
Ο
PIPE BAND STIFFENER, FOR VENT TRUNK
65
9
4.59
25.2
Ο
Ο
LADDER SIDE PLATE
∆ 65
12
6.12
33.7
Ο
Ο
65
16
8.16
44.9
Ο
HANDRAIL STANCHION
65
19
9.69
53.3
Ο
HANDRAIL STANCHION
75
6
3.53
19.4
Ο
Ο
COAMING
75
9
5.30
29.2
Ο
Ο
COAMING, STIFFENER FOR VENT TRUNK
∆ 75
12
7.06
38.8
Ο
Ο
∆ 90
6
4.24
23.3
Ο
Ο
90
9
6.36
35.0
Ο
Ο
∆ 90
12
8.48
46.6
Ο
Ο
100
6
4.71
25.9
COAMING
100
9
7.06
38.8
Ο
Ο
INCLINE LADDER (HULL), COAMIING
∆ 100
12
9.42
51.8
Ο
Ο
125
9
8.83
48.6
Ο
Ο
∆ 125
12
11.8
64.9
Ο
Ο
150
12
14.1
77.6
Ο
Ο
SEAT
200
19
29.8
163.9
Ο
Ο
SEAT
WIDTH
THICKNESS
25
LENGTH
5.500
INCLINE LADDER (MACHINERY)
INCLINE LADDER (HULL)
* DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
169
ROUND BAR : SS41 AND SS(GALVANIZE) DIMENSION
UNIT WT (kg/²)
WEIGHT
6
0.22
9
FITTING CODE
USAGE
SS41
SS
1.21
Ο
GENERAL USE EYE
0.499
2.74
Ο
FOR SMALL RING, HOOK
10
0.62
3.41
Ο
Ο
U.BOLT, HOOK
12
0.88
4.84
Ο
U.BOLT
13
1.04
5.72
Ο
Ο
RING, HOOK
16
1.58
8.69
Ο
Ο
RING, HOOK, HANDRAIL, U.BOLT
2.23
12.3
Ο
Ο
LADDER STEP, HANDRAIL
20
2.47
13.6
Ο
U.BOLT
22
2.98
16.4
Ο
Ο
STEEL OUTFITTING, STEP
24
3.55
19.5
Ο
U.BOLT
25
3.85
21.2
Ο
Ο
ROUND BAR CLIP, HOLD LADDER, HANDRAIL
28
4.83
26.6
Ο
Ο
VENT TRUNK DAMPER SHAFT
30
5.55
30.5
Ο
U.BOLT
32
6.31
34.7
Ο
FOR TRANSMISSION SHAFT
36
7.99
43.9
Ο
Ο
U.BOLT
38
8.90
49.0
Ο
Ο
FOR CRANE LOAD
42
10
55.0
Ο
Ο
TRANSMISSION SHAFT, JOINT, U.BOLT
50
15.4
84.7
Ο
TRANSIMISSION SHAFT JOINT
DIAMETER
19
LENGTH
5.500
170
SQUARE BAR : SS41 DIMENSION DIAMETER
LENGTH
UNIT WT (kg/²)
19 x 19
5.500
2.83
22 x 22
5.500
3.80
WEIGHT
FITTING CODE
USAGE
SS41
SS
15.57
Ο
LADDER, FOR GRATING STEP
20.9
Ο
STEP
MACHINING USE ROUND BAR : (JIS-G3123-SS41 B) DIMENSION DIAMETER
LENGTH
UNIT WT (kg/²)
25
5.500
3.85
32
5.500
42 48
WEIGHT
FITTING CODE
USAGE
SS41
SS
21.17
Ο
TRANSMISSION SHAFT
6.31
34.70
Ο
TRANSMISSION SHAFT
5.500
10.9
59.95
Ο
TRANSMISSION SHAFT
5.500
14.2
78.10
Ο
TRANSMISSION SHAFT
LIGHT TYPE ANGLE BAR : (JIS-G3350) DIMENSION WIDTH x LENGTH x THICKNESS
LIP CHANNEL BAR
LIGHT ANGLE BAR
•
∆ 38 x 15 x 1.4
UNIT WT (kg/²)
LENGTH
0.74
FITTING CODE SS41
SS
USAGE
40 x 20 x 10 x 1.6
1.14
9.000
Ο
INCOMBUSTIBLE PARTITION SUPPORT
60 x 30 x 10 x 1.6
1.63
OR
Ο
INCOMBUSTIBLE PARTITION SUPPORT, TANK LEVEL GAUGE, STORE SHELVES STAY
60 x 30 x 10 x 2.3
2.25
12.00
Ο
INCOMBUSTIBLE PARTITION SUPPORT
125 x 50 x 20 x 3.2
6.13
Ο
INCLINE LADDER
DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
171
CARBON STEEL ROUND BAR FOR MACHINERY STRUCTURE UNIT WT (kg/²)
WEIGHT
FITTING CODE
50
15.4
84.7
55
18.7
103
60
22.2
122
∆ 65
26.0
143
70
30.2
166
∆ 75
34.7
191
80
39.5
217
∆ 85
44.5
245
90
49.9
274
∆ 95
55.5
306
∆ 100
61.7
339
110
74.6
410
120
88.8
488
130
104
572
121
666
∆ 150
139
764
∆ 160
158
869
∆ 170
178
979
∆ 180
200
1100
∆ 190
223
1226
∆ 200
247
1358
∆ 210
272
1496
∆ 220
298
1639
∆ 230
326
1793
∆ 240
355
1953
∆ 250
385
2118
∆ 260
417
2294
∆ 270
449
2470
∆ 280
483
2657
∆ 290
515
2849
∆ 300
555
3053
DIAMETER
S 25 C
(S 33 C)
S 35 C
(S 43 C)
S 45 C
•
∆ 140
LENGTH
5.500
USAGE TRANSMISSION SHAFT JOINT AND MACHINERY PART
DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
172
TAP DRILLS & SCREW THREAD CHART PREFERRED THREAD SERIES METRIC (I.S.O.) NOMINAL DIA OF THREADS MM M 2.0 M 2.0 M 2.2 M 2.2 M 2.5
PITCH (P) MM 0.25 0.40 0.25 0.45 0.35
TAPPING DRILL DIA MM 1.75 1.60 1.95 1.75 2.15
NOMINAL DIA OF THREADS MM M 11.0 M 11.0 M 12.0 M 12.0 M 12.0
M 2.5 M 3.0 M 3.0 M 3.5 M 3.5
0.45 0.35 0.50 0.35 0.60
2.05 2.65 2.50 3.15 2.90
M 4.0 M 4.0 M 4.5 M 4.5 M 5.0
0.50 0.70 0.50 0.75 0.50
M 5.0 M 6.0 M 6.0 M 7.0 M 7.0 M 8.0
PITCH (P) MM
TAPPING DRILL DIA MM
1.00 1.50 1.00 1.25 1.50
10.00 9.50 11.00 10.80 10.50
NOMINAL DIA OF THREADS MM M 25.0 M 25.0 M 27.0 M 27.0 M 28.0
M 12.0 M 14.0 M 14.0 M 14.0 M 14.0
1.75 1.00 1.25 1.50 2.00
10.20 13.00 12.80 12.50 12.00
3.50 3.30 4.00 3.70 4.50
M 16.0 M 16.0 M 16.0 M 18.0 M 18.0
1.00 1.50 2.00 1.00 1.50
0.80 0.75 1.00 0.75 1.00 0.75
4.20 5.20 5.00 6.20 6.00 7.20
M 18.0 M 18.0 M 20.0 M 20.0 M 20.0 M 20.0
M 8.0 M 8.0 M 9.0 M 9.0 M 9.0
1.00 1.25 0.75 1.00 1.25
7.00 6.80 8.20 8.00 7.80
M 10.0 M 10.0 M 10.0
1.00 1.25 1.50
9.00 8.80 8.50
PITCH (P) MM
TAPPING DRILL DIA MM
1.50 2.00 1.50 3.00 1.50
23.50 23.00 25.50 24.00 26.50
M 30.0 M 30.0 M 32.0 M 33.0 M 33.0
1.50 3.50 1.50 2.00 3.50
28.50 26.50 30.50 31.00 29.50
15.00 14.50 14.00 17.00 16.50
M 36.0 M 36.0 M 39.0 M 39.0 M 40.0
3.00 4.00 3.00 1.00 1.50
33.00 32.00 36.00 35.00 38.50
2.00 2.50 1.00 1.50 2.00 2.50
16.00 15.50 19.00 18.50 18.00 17.50
M 40.0 M 42.0 M 42.0 M 45.0 M 45.0 M 48.0
3.00 4.00 4.50 4.00 4.50 4.00
37.00 38.00 37.50 41.00 40.50 44.00
M 22.0 M 22.0 M 22.0 M 22.0 M 24.0
1.00 1.50 2.00 2.50 1.00
21.00 20.50 20.00 19.50 23.00
M 48.0 M 52.0 M 52.0 M 56.0 M 56.0
5.00 4.00 5.00 4.00 5.50
43.00 48.00 47.00 52.00 50.50
M 24.0 M 24.0 M 24.0
1.50 2.00 3.00
22.50 22.00 21.00
M 60.0 M 60.0
4.00 5.50
56.00 54.50
UNIFIED NATIONAL COURSE (U.N.C.) NOMINAL DIA OF THREADS
PITCH (P) mm
• SPARK PLUG PITCHS UNIFIED NATIONAL FINE (U.N.F)
T.P.I
TAPPING DRILL DIA MM
NOMINAL DIA OF THREADS
PITCH (P) mm
T.P.I
TAPPING DRILL DIA MM
NO. 1 NO. 2
0.397 0.454
64 56
1.55 1.85
NO. 0 NO. 1
0.318 0.353
80 72
1.25 1.55
NO. 3 NO. 4 N0. 5 NO. 6 NO. 8 NO. 10
0.529 0.635 0.635 0.794 0.794 1.058
48 40 40 32 32 24
2.10 2.35 2.65 2.85 3.50 3.90
NO. 2 NO. 3 NO. 4 NO. 5 NO. 6 NO. 8
0.397 0.454 0.529 0.577 0.635 0.706
64 56 48 44 40 36
1.90 2.15 2.40 2.70 2.95 3.50
NO. 12 ¼” 5/16” 3/8” 7/16”
1.058 1.270 1.411 1.588 1.814
24 20 18 16 14
4.50 5.10 6.60 8.00 9.40
NO. 10 NO. 12 ¼” 5/16” 3/8”
0.794 0.907 0.907 1.058 1.058
32 28 28 24 24
4.10 4.70 5.50 6.90 8.50
½” 9/16” 5/8” ¾” 7/8”
1.954 2.117 2.309 2.540 2.822
13 12 11 10 9
10.80 12.20 13.50 16.50 19.50
7/16” ½” 9/16” 5/8” ¾”
1.270 1.270 1.411 1.411 1.588
20 20 18 18 16
9.90 11.50 12.90 14.50 17.50
1” 1 1/8” 1 ¼” 1 3/8” 1 ½” 1 ¾”
3.175 3.629 3.629 4.233 4.233 5.080
8 7 7 6 6 5
22.25 25.00 28.00 30.75 34.00 39.50
7/8” 1” 1 1/8” 1 ¼” 1 3/8” 1 ½”
1.814 2.117 2.117 2.117 2.117 2.117
14 12 12 12 12 12
20.40 23.25 26.50 29.50 32.75 36.00
2”
5.644
4.5
45.00
173
PREFERRED THREAD SERIES
NON-PREFERRED THREAD SERIES
BRITISH STANDARD PIPE PARALLEL (B.S.P.PI) Ap NOMINAL DIA OF THREADS
PITCH (P) mm
T.P.I
BRITISH STANDARD WHITWORTH (B.S.W) NOMINAL DIA OF THREADS
TAPPING DRILL DIA MM
PITCH (P) mm
T.P.I
TAPPING DRILL DIA MM
1/8”
0.907
28
8.60
1/8”
0.0250
40
2.55
¼” 3/8” ½” ¾” 1”
1.337 1.337 1.814 1.814 2.309
19 19 14 14 11
11.50 15.00 18.75 24.25 30.40
3/16” ¼” 5/16” 3/8” 7/16”
0.0417 0.0500 0.0556 0.0625 0.0714
24 20 18 16 14
3.70 5.10 6.50 7.90 9.30
1 ¼” 1 ½” 2”
2.309 2.309 2.309
11 11 11
39.00 45.00 56.75
½” 9/16” 5/8” 11/16” ¾”
0.0833 0.0833 0.0909 0.0909 0.1000
12 12 11 11 10
10.50 12.10 13.50 15.00 16.25
7/8” 1” 1 1/8” 1 ¼” 1 ½” 1 ¾”
0.1111 0.1250 0.1429 0.1429 0.1667 0.2000
9 8 7 7 6 5
19.25 22.00 24.75 28.00 33.50 39.00
2”
0.2222
4.5
44.50
BRITISH STANDARD PIPE FASTENING (B.S.P.F) G NOMINAL DIA OF THREADS
PITCH (P) mm
T.P.I
TAPPING DRILL DIA MM
1/8” ¼”
0.907 1.337
28 19
8.80 11.80
3/8” ½” 5/8” ¾” 7/8”
1.337 1.814 1.814 1.814 1.814
19 14 14 14 14
15.25 19.00 21.00 24.50 28.25
1” 1 ¼” 1 ½” 1 ¾” 2”
2.309 2.309 2.309 2.309 2.309
11 11 11 11 11
30.75 39.50 45.00 51.00 57.00
BRITISH STANDARD FINE (B.S.F) NOMINAL DIA OF THREADS
PITCH (P) mm
T.P.I
TAPPING DRILL DIA MM
3/16” 7/32” ¼” 9/32”
0.0312 0.0357 0.0385 0.0385
32 28 26 26
4.00 4.60 5.30 6.10
5/16” 3/8” 7/16” ½” 9/16” 5/8”
0.0455 0.0500 0.0556 0.0625 0.0625 0.0714
22 20 18 16 16 14
6.80 8.30 9.70 11.10 12.70 14.00
11/16” ¾” 7/8” 1” 1 1/8”
0.0714 0.0833 0.0909 0.1000 0.1111
14 12 11 10 9
15.50 16.75 19.75 22.75 25.50
1 ¼” 1 3/8” 1 ½”
0.1111 0.1250 0.1250
9 8 8
28.50 31.50 34.50
BRITISH ASSOCIATION (B.A.) NOMINAL DIA OF THREADS
174
PITCH (P) mm
TAPPING DRILL DIA MM
NO. 0 NO. 1 NO. 2
1.00 0.90 0.81
5.10 4.50 4.00
NO. 3 NO. 4 NO. 5 NO. 6 NO. 7
0.73 0.66 0.59 0.53 0.48
3.40 3.00 2.65 2.30 2.05
NO. 8 NO. 9 NO. 10 NO. 11 NO. 12
0.43 0.39 0.35 0.31 0.28
1.80 1.55 1.40 1.20 1.05
NO. 13 NO. 14
0.25 0.23
0.98 0.80
STANDARD GAGES DIMENSION (IN MM) COMPARISON TABLE OF WIRE GAUGES UNIT : mm NO
STANDARD WIRE GAUGE S.W.G.
BIRMINGHAM GAUGE B.G
AMERICAN BROWN & SHARPE’S GAUGE
U.S GOVERNMENT STANDARD
0
8.230
10.07
8.25
7.938
BIRMINGHAM STUBS IRON WIRE GAUGE B.W.G. 8.64
1
7.620
8.971
7.35
7.144
7.62
2
7.010
7.993
6.54
6.747
7.21
3
6.401
7.122
5.83
6.35
6.58
4
5.893
6.350
5.19
5.953
6.05
5
5.385
5.652
4.62
5.556
5.59
6
4.877
5.032
4.11
5.159
5.16
7
4.470
4.431
3.67
4.762
4.57
8
4.064
3.988
3.26
4.366
4.19
9
3.658
3.551
2.91
3.969
3.76
10
3.251
3.175
2.59
3.572
3.40
11
2.946
2.827
2.30
3.175
3.05
12
2.642
2.517
2.05
2.778
2.77
13
2.337
2.240
1.83
2.381
2.41
14
2.032
1.994
1.63
1.984
2.11
15
1.829
1.775
1.45
1.786
1.83
16
1.626
1.588
1.29
1.588
1.65
17
1.422
1.412
1.15
1.429
1.47
18
1.219
1.257
1.02
1.270
1.24
19
1.016
1.118
0.91
1.111
1.07
20
0.914
0.995 7
0.812
0.952
0.89
21
0.813
0.886 5
0.723
0.873
0.81
22
0.711
0.793 8
0.644
0.794
0.71
23
0.610
0.706 6
0.573
0.714
0.64
24
0.559
0.628 9
0.511
0.635
0.56
25
0.598
0.559 8
0.455
0.556
0.51
26
0.457
0.498 1
0.405
0.476
0.46
27
0.416 6
0.443 2
0.361
0.437
0.41
28
0.375 9
0.396 9
0.321
0.397
0.36
29
0.345 4
0.353 1
0.286
0.357
0.33
30
0.315 0
0.312 4
0.255
0.318
0.30
31
0.294 6
0.279 4
0.227
0.278
0.25
32
0.274 3
0.248 9
0.202
0.258
0.23
33
0.254 0
0.221 0
0.180
0.238
0.20
34
0.233 7
0.195 6
0.160
0.218
0.18
35
0.213 4
0.175 3
0.143
0.198
0.13
36
0.193 0
0.154 9
0.127
0.179
0.10
37
0.172 7
0.137 2
0.113
0.169
38
0.152 4
0.121 9
0.101
0.159
39
0.132 1
0.109 2
0.090
40
0.121 9
0.098 04
41
0.111 8
0.087 12
42
0.101 6
0.077 72
43
0.091 4
0.069 09
44
0.081 3
0.061 47
45
0.071 1
0.054 61
46
0.061 0
0.048 77
47
0.050 8
0.043 18
48
0.040 6
0.038 61
49
0.030 5
0.034 29
50
0.025 4
0.030 48
175
IRON AND STEEL COMPARISION OF STANDARD GAGES (THICKNESS IN DECIMALS OF AN INCH)
0000000
... ...
......
U.S STEEL WIRE: AM/ STEEL & WIRE; WASH-BURN & MOEN; STEEL WIRE 0.4900
0.5000
0.500
000000
... ...
0.580000
0.4615
0.4687
0.464
00000
... ...
0.516500
0.4305
0.4375
0.432
0000
0.454
0.460000
0.3938
0.4062
0.400
000
0.425
0.409642
0.3625
0.3750
0.372
00
0.380
0.364796
0.3310
0.3437
0.348
0
0.340
0.324861
0.3065
0.3125
0.324
1
0.300
0.289297
0.2830
0.2812
0.300
2
0.284
0.257627
0.2625
0.2656
0.276
3
0.259
0.229423
0.2437
0.2500
0.252
0.2391
4
0.238
0.204307
0.2253
0.2344
0.232
0.2242
5
0.220
0.181940
0.2070
0.2187
0.212
0.2092
6
0.203
0.162023
0.1920
0.2031
0.192
0.1943
7
0.180
0.144285
0.1770
0.1875
0.176
0.1793
8
0.165
0.128490
0.1620
0.1719
0.160
0.1644
9
0.148
0.114423
0.1483
0.1562
0.144
0.1495
10
0.134
0.101897
0.1350
0.1406
0.128
0.1345
11
0.120
0.090742
0.1205
0.1250
0.116
0.1196
12
0.109
0.080808
0.1055
0.1094
0.104
0.1046
13
0.095
0.071962
0.0915
0.0937
0.092
0.0897
14
0.083
0.064084
0.0800
0.0781
0.080
0.0747
15
0.072
0.057068
0.0720
0.0703
0.072
0.0673
16
0.065
0.050821
0.0625
0.0625
0.064
0.0598
17
0.058
0.045257
0.0540
0.0562
0.056
0.0538
18
0.049
0.040303
0.0475
0.0500
0.048
0.0478
19
0.042
0.035890
0.0410
0.0437
0.040
0.0418
20
0.035
0.031961
0.0348
0.0375
0.036
0.0359
21
0.032
0.028462
0.03175
0.0344
0.032
0.0329
22
0.028
0.025346
0.0286
0.0312
0.028
0.0299
23
0.025
0.022572
0.0258
0.0281
0.024
0.0269
24
0.022
0.020101
0.0230
0.0250
0.022
0.0239
25
0.020
0.017900
0.0204
0.0219
0.020
0.0209
26
0.018
0.015941
0.0181
0.0187
0.018
0.0179
27
0.016
0.014195
0.0173
0.0172
0.0164
0.0164
28
0.014
0.012641
0.0162
0.0156
0.0148
0.0149
29
0.013
0.011257
0.0150
0.0141
0.0136
0.0135
30
0.012
0.010025
0.0140
0.0125
0.0124
0.0120
31
0.010
0.008928
0.0132
0.0109
0.0116
0.0105
32
0.009
0.007950
0.0128
0.0102
0.0108
0.0097
33
0.008
0.007080
0.0118
0.0094
0.0100
0.0090
34
0.007
0.006305
0.0104
0.0086
0.0092
0.0082
35
0.005
0.005615
0.0095
0.0078
0.0084
0.0045
36
0.004
0.005000
0.0090
0.0070
0.0076
0.0067
37
.....
0.004453
0.0085
0.0066
0.0068
0.0064
38
.....
0.003965
0.0080
0.0062
0.0060
0.0060
39
.....
0.003531
0.0075
.....
0.0052
GAGE NO
•
BWG STUBS IRON WIRE
AWG : B & S
U.S STANDARD (OLD)
40 ..... 0.003144 0.0070 ..... PRIINCIPAL USERS – BWG: STRIPS, BONDS, HOOPS AND WIRE AWG OR B&S: NON –FERROUS SHEETS, ROD AND WIRE U.S STEEL WIRE : STEEL WIRE EXCEPT MUSIC WIRE: U.S STANDARD (old) : STAINLESS STEEL SHEETS, SWG: ENGLISH LEGAL STANDARD WIRE GAUGE ; MANUFACTURERS’ STANDARD: UNCOATED STEEL SHEETS.
176
SWG
0.0048
MANUFACTURERS’ STANDARD
View more...
Comments
