PetroSkills MidYear Facilities-2

Special 2013 Mid-Year Edition:

Facilities Engineer Training Guide Course Titles and Descriptions Inside This Issue: • • • • • • • • • • • • • • •

Gas Conditioning and Processing G - 4 - page 4 Oil Production & Processing Facilities PF-4 - page 6 Applied Water Technology in Oil & Gas Production PF-21 - page 6 Onshore Gas Gathering Systems: Design & Operation PF-45 - page 7 Relief and Flare Systems PF-44 - page 7 Process Utility Systems PF-47 - page 8 Fundamentals of Offshore Systems: Design & Construction O S - 4 - page 9 Overview of Offshore Systems OS-21 - page 9 Fundamentals of Subsea Systems S S - 2 - page 9 Process Safety Engineering PS-4 - page 5 Instrumentation and Controls Fundamentals for Facilities Engineers IC-3 - page 10 Piping Systems - Mechanical Design & Specifications M E - 4 1 - page 11 Fundamentals of P u m p & Compressor Systems M E - 4 4 - page 11 Onshore Pipeline Facilities: Design, Construction and Operations PL-42 - page 12 NEW: Advanced Project M a n a g e m e n t F P M - 6 2 - page 8 PLUS: Operator and Maintenance Training Courses: Operator Training for Oil & Gas Processing Facilities OT-1 - page 14 Rotating Equipment for Operator & Maintenance Technicians O M E R E - page 14

Enroll today at www.jmcampbell.com Build Your Knowledge - Build Your Skills - Build Your Career 2013 courses are filling up quickly. See inside for course details and locations!

Look Inside

Finally, a 5-ciay Intensive Course Covering

RELIEF AND FLARE SYSTEMS FOR FACILITIES ENGINEERS WHAT ARE THE PURPOSES of relief and flare systems and why they are important for safe operations? WHAT ARE THE CAUSES of overpressure and what are the best ways to control/mitigate them? HOW TO DEFINE the relief cases considering operations, abnormal conditions and emergency situations. THE COMMONLY USED pressure relieving devices and how to select and size these devices. WHAT OPERATIONAL CONSIDERATIONS of maintenance, testing, certification, and disposal are critical? HOW TO DESIGN and operate relief and flare header systems THE ESSENTIAL REQUIREMENTS, selection and sizing the components of a relief/flare systems.

2013 FACILITIES TRAINING GUIDE

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Table Of Contents GAS PROCESSING 4 4 5 5 5

G a s Conditioning and Processing (G-4) G a s Conditioning and Processing L N G Emphasis (G-4LNG) G a s Conditioning and Processing Special (G-5) G a s Treating and Sulfur Recovery (G-6) Process Safety Engineering (PS-4)

PROCESS FACILITIES 6 6 7

7 7 8 8 8

Oil Production & Processing Facilities (PF-4) Applied W a t e r Technology in Oil and G a s Production (PF-21) Corrosion M a n a g e m e n t in Production/Processing Operations (PF-22) Relief a n d Flare S y s t e m s (PF-44) Onshore G a s Gathering Systems: Design & Operation (PF-45) Process Utility S y s t e m s (PF-47) C O 2 Surface Facilities (PF-81) A d v a n c e d Project M a n a g e m e n t (FPM-62)

OFFSHORE 9 9 9

Fundamentals of Offshore Systems: Design & Construction (OS-4) Overview of Offshore S y s t e m s (OS21) Fundamentals of S u b s e a S y s t e m s (SS-2)

ICE 10

10 10

MECHANICAL 11 11 11 12 12 13 13 13

ALL CLASSES AVAILABLE AT Y O U R L O C A T I O N . C O N T A C T US TODAY.

Piping S y s t e m s - Mechanical Design and Specification (ME-41) Fundamentals of P u m p and C o m p r e s s o r S y s t e m s (ME-44) C o m p r e s s o r S y s t e m s - Mechanical Design and Specification ( M E - 4 6 ) Rotating Machinery Best Practices (ME-47) Turbomachinery Monitoring and Problem Analysis ( M E - 6 2 ) Principles of Reliability Engineering (REL-4) Rotating Equipment Reliability Optimization (REL-41) Risk-Based Inspection (REL-61)

PIPELINE 12

Onshore Pipeline Facilities: Design, Construction and Operations (PL-42)

OPERATOR TRAINING 14

Operator Training for Oil & G a s Processing Facilities (OT-1)

OPERATIONS MANAGEMENT 14

14 Instrumentation, Controls and Electrical S y s t e m s for Facilities Engineers (ICE-21)

Electrical Engineering Fundamentals for Facilities Engineers (E-3) Instrumentation and Controls Fundamentals for Facilities Engineers (IC-3)

Essentials of Rotating Equipment for Operator & M a i n t e n a n c e Technicians (OMERE) Project M a n a g e m e n t for Engineering and Construction ( O M - 2 2 )

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122013FACILITIES TRAINING GUIDE

GAS CONDITIONING A N D PROCESSING (G-4)

Gas Conditioning a n d Processing L N G E m p h a s i s (G-4LNG) FOUNDATION - 10 DAYS

FOUNDATION - 10 DAYS DESIGNED FOR Production and processing personnel involved with natural gas and associated liquids to acquaint or reacquaint themselves with gas conditioning and processing unit operations. This course is for facilities engineers, process engineers, senior operations personnel, field supervisors and engineers that select, design, install, evaluate or operate gas processing plants and related facilities. A broad approach is taken with the topics.

DESIGNED FOR Personnel involved with natural gas processing a n d LNG production, as well as anyone interested in a solid understanding of t h e principles of an LNG plant. A broad approach is taken with the topics.

YOU WILL LEARN • Fundamentals of gas processing a n d conditioning for the LNG industry • How gas engineering a n d technology is a p p l i e d in LNG facilities

YOU WILL LEARN •About the selection and evaluation of processes used to dehydrate natural gas, meet hydrocarbon dewpoint specifications and extract NGLs • Application of gas engineering and technology in facilities and gas plants • Important speci^cations for gas, NGLand condensate • How to apply physical/thermodynamic property correlations and principles to the operation, design and evaluation of gas processing facilities • Practical equipment sizing methods for major process equipment • To evaluate technical validity of discussions related to gas processing • To recognize and develop solutions to example operating problems and control issues in gas processing facilities

• About important specifications for gas, LNG, NGLs a n d

ABOUT THE COURSE The "Campbell Gas Course™" has been the standard of the industry for forty years. Over 30,000 engineers have attended our G-4 program, considered by many to be the most practical and comprehensive course in the oil and gas industry. Both hand-methods and computer-aided analysis are used to examine sensitivities of technical decisions.To enhance the learning process, about 30 problems will be assigned, reviewed and discussed throughout the course. Problems will be solved individually and in teams.

• Key points in other LNG liquefaction technologies

condensate • To select a n d evaluate processes used t o dehydrate natural gas a n d remove heavy c o m p o n e n t s • Other c o n t a m i n a n t s in LNG feed-gas • Techniques t o extract NGLs for LNG plants • Important topics of H 2 S and CO2 removal before liquefaction • Physical/thermodynamic property correlations a n d principles, including heating values, etc. as applied t o gas processing facilities a n d LNG plants • How to perform a n d review e q u i p m e n t sizing for major process equipment • Fundamentals of propane, propane pre-cooled mixed refrigerant a n d cascade refrigerant systems as used in LNG plants • Overview of LNG storage, transportation, a n d revaporization

ABOUTTHE COURSE This is t h e LNG-industry version of our popular G-4 course (the "Campbell Gas Course™") with expanded coverage on refrigeration a n d liquefaction. The course includes in-depth information on basic LNG gas c o n d i t i o n i n g a n d processing. Instructors will explain the acid gas removal processes employed in LNG processes. Relevant details of both t h e mixed refrigerant a n d cascade processes in LNG liquefaction are described.

COURSE CONTENT

• Gas processing systems • Physical properties of hydrocarbons -Terminology and nomenclature • Qualitative phase behavior-Vapor-liquid equilibrium -Water-hydrocarbon phase behavior, hydrates etc • Basic thermodynamic concepts • General system energy changes and rate processes • Process control fundamentals-Fluid hydraulics; two-phase flow-Separation equipment - Heat transfer, heat exchangers • Pumps • Compressors and gas turbines • Refrigeration • Fractionation/distillation • Glycol dehydration; TEG-Adsorption systems, molecularsieves

Approximately 3 0 class exercises/problems are assigned, reviewed a n d discussed during the course. Versions of this course have been taught in many o f t h e w o r l d ' s base-load a n d peakshaving LNG plants.

COURSE CONTENT • Basic gas technology principles • Gas processing systems • T e r m i n o l o g y a n d nomenclature • Properties of hydrocarbons - LNG focus • Vapor-liquid phase behavior a n d equilibrium • Water-hydrocarbon system behavior. • Hydrates and Inhibition • Thermodynamics of LNG processes • Separation e q u i p m e n t • Gas treatment, C0 2 a n d H 2 S removal for liquefaction. • Dehydration of natural gas - glycol, molecular sieves • Heat transfer, heat exchangers

2 0 1 3 SCHEDULE AND TUITION

• Pumps a n d compressors; gas turbines ABERDEEN 8 - 1 9 APR 2 0 1 3

HOUSTON US $ 8 , 9 8 5

WASHINGTON DC 6 - 1 7 MAY 2 0 1 3

US $ 7 , 8 4 8

US $ 7 , 8 4 8

US $ 8 , 9 8 5

US $ 9 , 1 2 8

US $ 7 , 8 4 8

ABERDEEN 1 6 - 2 7 SEP 2 0 1 3

1 7 - 2 8 NOV 2 0 1 3

US $ 7 , 8 4 8

• Course review and s u m m a i y

US $ 8 , 8 3 6

2 0 1 3 SCHEDULE AND TUITION

2 - 1 3 DEC 2 0 1 3

US $ 9 , 1 2 8

FOR UPDATED SCHEDULE INFORMATION OR TO ARRANGE AN IN-HOUSE SESSION OF THIS COURSE, CONTACT [email protected].

US $ 8 , 9 8 5

PERTH 2 9 APR - 10 MAY 2 0 1 3

US $ 9 , 1 2 8

RIO DE JANEIRO 8 - 1 9 JUL 2 0 1 3

US $ 8 , 3 4 4

DOHA

KUALA LUMPUR 7 - 1 8 OCT 2 0 1 3

• Process control examples • LNG storage, shipping and receiving overview

4 - 1 5 NOV 2 0 1 3

BRISBANE

HOUSTON 9 - 2 0 SEP 2 0 1 3

US $ 8 , 9 8 5

DUBAI

PERTH 5 - 1 6 AUG 2 0 1 3

• LNG liquefaction technologies • Fractionation a n d absorption

4 - 1 5 NOV 2 0 1 3 ORLANDO

LONDON 2 4 JUN - 5 JUL 2 0 1 3

US $ 7 , 8 4 8

STAVANGER

DENVER 1 7 - 2 8 JUN 2 0 1 3

• Refrigeration systems

2 8 OCT - 8 NOV 2 0 1 3

2 4 NOV - 5 DEC 2 0 1 3

US $ 8 , 8 8 0

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US $ 8 , 8 3 6

ALL CLASSES AVAILABLE AT YOUR LOCATION. CONTACT US TODAY.

2013 FACILITIES TRAINING GUIDE

Gas Conditioning a n d Processing S p e c i a l (G-5)

G a s Treating a n d Sulfur R e c o v e r y

INTERMEDIATE - 5 DAYS

INTERMEDIATE - 5 DAYS

FOUNDATION - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Engineers needing an intensive training in natural gas processing

Production a n d processing personnel involved with natural

Facilities, process and design engineers, supervisory/management

and associated liquids recovery processes with emphasis on the

gas treating and sulfur recovery requiring an understanding of

personnel, as well as new safety/loss prevention engineers and HSE

use and benefits of a simulation package. Those having a good

t h e principles of these process operations. This course is for

professionals who require an overview of Process Safety Engineering.

understanding of basic sweet gas processing operations or who

facilities engineers, process engineers, operations personnel, field

have attended the G4 Gas Conditioning and Processing course will

supervisors a n d others who operate, select, design, install, or

YOU WILL LEARN

benefit most from this course.

evaluate gas sweetening a n d sulfur recovery facilities.

•Types of e q u i p m e n t a n d process systems t h a t have historically

YOU WILL LEARN

YOU WILL LEARN

risk analysis-Thinking in t e r m s of Inherently Safer Design - Most

• To determine the water content a n d hydrate f o r m a t i o n

• Evaluation and selection of processes t o remove acid gases

c o m m o n l y used process hazards analysis methods a n d where they

(H 2 S, CO2, COS, CS2, mercaptans, etc.) f r o m gas a n d NGLs

are used • "Layers of Protection" concept - what the different layers

5

Process S a f e t y E n g i n e e r i n g (PS-4)

(G-6)

been problematic in t h e upstream oil & gas industry-Basics of

conditions for gas streams using both a c o m m e r c i a l process simulator a n d hand calculation methods

• The advantages and disadvantages of available gas t r e a t i n g

• Techniques t o inhibit hydrate formation including injection of equilibrium inhibitors such as methanol a n d MEG

• How to estimate solvent circulation rates, energy requirements

• Preliminarydesign a n d evaluation otTEG dehydration processes using quick hand calculations

a n d e q u i p m e n t sizes • Recognize and evaluate solutions t o c o m m o n operating a n d

• Design of processes used t o control t h e hydrocarbon dew point of sales gas streams by removing NGL's using mechanical refrigeration processes • How t o use the process simulator t o evaluate t h e impact that pressure a n d t e m p e r a t u r e changes have on t h e sizing of process

• Sulfur recoverytechnologies, including an overview of the Claus

This course provides an overview of process safety engineering on t h e upstream oil & gas sector. The focus of this course is on t h e engineering/design aspects of Process Safety Management.

• How to select a m o n g t h e sulfur recovery process given differing process conditions

Frequent reference will be m a d e t o historical incidents a n d recurring problem areas. Techniques for analyzing a n d mitigating process safety hazards a p p l i c a b l e t o oil a n d gas processing will

• Tail gas clean-up

be reviewed. Integration of the concepts covered t o achieve

e q u i p m e n t a n d levels of NGL recovery • How t o use short-cut distillation calculations t o provide input

ABOUTTHE COURSE f u n d a m e n t a l s for hydrocarbon processingfacilities, with emphasis

technical problems Sulfur process

• Various techniques to optimize mechanical refrigeration systems

are a n d how they are applied - Detection and mitigation methods for different types of hazards

technology a n d processes

ABOUTTHE COURSE

a measured approach to Process Safety Engineering is a key

t o rigorous distillation simulations in order to obtain consistent

This course emphasizes process selection, practical operating

a i m of this course. Exercises a n d group projects will be utilized

convergence

issues, technical fundamentals, a n d integration of the sweetening

throughout t h e course t o emphasize t h e key learning points.

• Which t h e r m o d y n a m i c property correlations are t h e best

facilities into the overall scheme of gas processing. Sulfur recovery a n d tail gas processes are also covered including

COURSE CONTENT

standard Claus configurations, SuperClaus®, EuroClaus®, SCOT®

• Historical Incident & Problem Areas - Risk Analysis Basics - Process

a n d how the simulation results can be quickly checked for

etc. Special design a n d operation topics such as handling

Hazards Analysis Techniques - Overview-Layers of Protection •

relative accuracy

trace sulfur c o m p o u n d s a n d t h e importance of H 2 S:CO 2 ratio is

InherentlySafer Design - Hazards Associated with Process Fluids •

covered. Related topics such as liquid product treating, corrosion,

Leakage a n d Dispersion of Hydrocarbon Releases - Combustion

applications for various gas processing systems • Limitations associated with c o m m e r c i a l simulation packages

ABOUT THE COURSE

materials selection and NACE requirements will also be reviewed.

The course has been designed t o cover sweet gas processing

Behavior of Hydrocarbons - Sources of Ignition - Hazards Associated with Specific Plant Systems - Plant Layout & Equipment

and NGL recoverytopics in a 5-day format using a commercial

COURSE CONTENT

S p a c i n g - Pressure Relief a n d Disposal Systems - Corrosion &

simulator to perform calculations. A basic working knowledge

• Fundamentals of sour gas processing, sweetening etc. • Overview

Materials Selection - Process Monitoring a n d Control-Safety

o f t h e commercial process simulation package being used will

of gas treating a n d sulfur recovery, terminology - Gas specifications

Instrumented Systems • Fire Protection Principles - Explosion Protection

provide the best opportunity to achieve the learning objectives of

a n d process selection criteria - Generic and specialty a m i n e

this course. Volumes 1 and 2 of t h e J o h n M. Campbell text books,

treating - Common operating a n d technical problems - Proprietary

Gas Conditioning and Processing, are used as the basis for the

a m i n e solvents such as Sulfinol® and Flexsorb® - Carbonate

material presented in this course. A comprehensive course exercise

processes - Physical absorption processes, e.g. Selexol •

based on a typical gas processing facility which can be applied to either onshore or offshore facilities is used for this course. The problem is developed in stages, as the material is covered, using a commercial simulator package (typically Promax® or UNISIM®). At

Metallurgical issues - corrosion • Other technologies a n d new developments - Selective treating, acid gas enrichment - Solid bed a n d non-regenerable treating; scavengers • Liquid product treating

the completion of the course the participant will have developed

• Sulfur recovery processes -Tail gas clean-up: SCOT-type, CBA

a process simulation model that includes a dew point control

a n d o t h e r s - A c i d gas injection - Emerging a n d new technologies •

process, a mechanical refrigeration process with economizers,

Course workshop a n d s u m m a i y

2 0 1 3 SCHEDULE AND TUITION DOHA 2 1 - 2 5 APR 2 0 1 3

hydrate inhibition using MEG, and NGL liquid product stabilization with recycle.

PERTH

COURSE CONTENT

LONDON

1 5 - 1 9 APR 2 0 1 3 • Gas processing systems - Physical properties of hydrocarbons

2 0 - 2 4 MAY 2 0 1 3

• Qualitative phase behavior-Vapor-liquid equilibrium -Water-

US $ 4 , 8 8 2

US $ 4 , 7 7 0

US $ 4 , 7 7 4

CALGARY

hydrocarbon e q u i l i b r i u m - B a s i c t h e r m o d y n a m i c concepts •

2 9 JUL - 2 AUG 2 0 1 3

Separation e q u i p m e n t - Heat transfer - Pumps - Compressors •

US $ 3 , 8 4 6

BRISBANE

Refrigeration • Fractionation/distillation - Glycol dehydration •

1 2 - 1 6 AUG 2 0 1 3

Adsorption systems

US $ 4 , 7 7 0

HOUSTON 9 - 1 3 SEP 2 0 1 3

US $ 3 , 8 4 6

LONDON

2 0 1 3 SCHEDULE AND TUITION

7 - 1 1 OCT 2 0 1 3

HOUSTON 1 3 - 1 7 MAY 2 0 1 3

US $ 4 , 4 0 8

5 - 9 AUG 2 0 1 3

US $ 4 , 4 0 8

US $ 4 , 4 0 8

$US 5 , 2 1 9

2 - 6 DEC 2 0 1 3

US $ 5 , 2 1 9

8 - 1 2 DEC 2 0 1 3

ALL CLASSES AVAILABLE AT YOUR LOCATION. CONTACT US TODAY.

US $ 4 , 3 4 6

ORLANDO 4 - 8 NOV 2 0 1 3

US $ 3 , 8 4 6

BAKERSFIELD US $ 4 , 1 7 4

DOHA

DUBAI 8 - 1 2 DEC 2 0 1 3

3 0 SEP - 4 OCT 2 0 1 3 ORLANDO

HOUSTON 2 1 - 2 5 OCT 2 0 1 3

1 4 - 1 8 OCT 2 0 1 3 LONDON

DENVER

US $ 4 , 7 4 3

RIO DE JANEIRO

2 0 1 3 SCHEDULE AND TUITION

1 6 - 2 0 DEC 2 0 1 3

US $ 3 , 8 4 6

DUBAI US $ 4 , 8 8 2

1 5 - 1 9 DEC 2 0 1 3

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US $ 4 , 8 8 2

I 1.405.321.1383

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12

2013 FACILITIES TRAINING GUIDE

OIL PRODUCTION & PROCESSING FACILITIES (PF-4)

Applied Water T e c h n o l o g y in O i l a n d G a s P r o d u c t i o n (PF-21) FOUNDATION - 5 DAYS

FOUNDATION - 10 DAYS DESIGNED FOR Process/facilities engineers, senior operating personnel, and production chemists. Wide-ranging skills for design, operation and troubleshooting of oil and water production equipment. YOU WILL LEARN • Well inflow performance and its impact on processing facilities • About oil, gas, and water compositions and properties needed for equipment selection and sizing • How to select and evaluate processes and equipment used to meet sales or disposal specifications • How to apply physical and thermodynamic property correlations and principles to the design and

DESIGNED FOR Managers, engineers, chemists, and operators needing t o understand water related problems in oil a n d gas production and their solutions.

YOU WILL LEARN

evaluation of oil production and processing facilities How to perform equipment sizing calculations for major production facility separation equipment How to evaluate processing configurations for different applications How to recognize and develop solutions to operating problems in oil/water processing facilities

• The basics of oil field water chemistry • How t o monitor a n d control corrosion, scale, a n d bacterial growth in produced water a n d water injection/disposal systems • How t o implement system surveillance programs t o detect potential problems before system d a m a g e occurs • Produced (oily) water treatment options a n d related treatment equipment • How t o use t h e knowledge gained t o identify typical system problems and be able to propose solutions

ABOUTTHE COURSE

ABOUT THE COURSE The emphasis of this course is on oil production facilities - from the wellhead to the delivery of a specification crude oil product to the refinery. Both onshore and offshore facilities will be discussed. Produced-water treating and water injection systems are also covered. Solution gas handling processes and equipment will be discussed as well, though at a relatively high level. In addition to the engineering aspects of oil production facilities, practical operating problems will also be covered including emulsion treatment, sand handling, dealing with wax and asphaltenes, etc. Exercises requiring calculations are utilized throughout the course. The course is intended to be complementary to the G-4 Gas Conditioning and Processing course which is focused on the gas handling side of the upstream oil and gas facilities area.

This course provides an overview of t h e main water h a n d l i n g systems typically e n c o u n t e r e d in u p s t r e a m (E&P) p r o d u c t i o n operations, both onshore a n d offshore. The chemistry of t h e main water related p r o b l e m s of mineral scales, corrosion, bacteria, a n d oily w a t e r will be reviewed both f r o m t h e t h e o r e t i c a l a n d practical aspects. Produced w a t e r t r e a t m e n t e q u i p m e n t a n d typical water quality specifications will be reviewed as well as water injection a n d disposal systems. An exercise will be given t o identify typical system p r o b l e m s a n d a t t e n d e e s will be a b l e t o apply t h e knowledge gained t o propose solutions. Emphasis will be p l a c e d on u n d e r s t a n d i n g a n d resolving o p e r a t i o n a l p r o b l e m s in process e q u i p m e n t .

COURSE CONTENT • Overview of upstream oil and gas production operations • Fluid properties and phase behavior • Overviewofartificial lift • Processing configurations (example PFD's) • Phase separation of gas, oil, and water • Emulsions • Sand, wax, and asphaltenes • Oil treating • Field desalting

COURSE CONTENT

Crude stabilization and sweetening Crude oil storage and vapor recovery Measurement of crude oil Transportation of crude oil Produced water treating Water injection systems Overview of solution gas processing Compressors Relief and flare systems

• Water c h e m i s t r y t u n d a m e n t a l s • W a t e r s a m p l i n g a n d analysis • Water-formed scales • Corrosion control • W a t e r t r e a t m e n t microbiology • Produced water discharge/disposal a n d treatment principles • Produced water treating e q u i p m e n t - theory of operation, advantages and disadvantages, a n d the importance of oil droplet size • Water injection and disposal systems - theory of operation, corrosion, scale, and biological control • Case study

2 0 1 3 SCHEDULE AND TUITION BAKERSFIELD 2 2 APR - 3 MAY 2 0 1 3

ORLANDO US $ 7 , 8 4 8

LONDON 1 0 - 2 1 JUN 2 0 1 3

US $ 7 , 8 4 8

6

US $ 7 , 8 4 8

US $ 7 , 8 4 8

US $ 8 , 1 4 4

2 - 1 3 DEC 2 0 1 3

US $ 4 , 8 8 2

US $ 7 , 8 4 8

1 2 - 1 6 AUG 2 0 1 3

US $ 3 , 8 4 6

ORLANDO

8 - 1 9 DEC 2 0 1 3

6 w w w . j m c a m p b e l l . c o m I www.petroskills.com

2 5 - 2 9 MAY 2 0 1 3 HOUSTON

DUBAI US $ 8 , 1 4 4

2 0 1 3 SCHEDULE AND TUITION MUSCAT

1 7 - 2 8 NOV 2 0 1 3 HOUSTON

STAVANGER 9 - 2 0 SEP 2 0 1 3

11-22 NOV 2 0 1 2 DOHA

CALGARY 1 2 - 2 3 AUG 2 0 1 3

US $ 7 , 8 4 8

BAKERSFIELD US $ 8 , 1 4 4

DENVER 8 - 1 9 JUL 2 0 1 3

2 1 OCT - 1 NOV 2 0 1 3

I

1.405.321.1383

US $ 8 , 1 4 4

1 1 - 1 5 NOV 2 0 1 3

US $ 3 , 8 4 6

ALL CLASSES AVAILABLE AT YOUR LOCATION. CONTACT US TODAY.

2013 FACILITIES TRAINING GUIDE

Corrosion M a n a g e m e n t in P r o d u c t i o n / P r o c e s s i n g O p e r a t i o n s (PF-22)

Relief a n d Flare Systems (PF-44)

Onshore Gas Gathering Systems: D e s i g n & O p e r a t i o n (PF-45)

FOUNDATION - 5 DAYS

INTERMEDIATE - 5 DAYS

INTERMEDIATE - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Managers, engineers, chemists, and operators needing t o

Engineers & senior operating personnel responsible for designing,

Production & facilities d e p a r t m e n t engineers/senior operating

understand corrosion a n d its control management in oil a n d gas

operating a n d maintaining relief a n d flare systems in oil a n d gas

personnel responsible for the design, operation and optimization

production a n d processing.

facilities.

of onshore gas gathering systems and their associated field

YOU WILL LEARN

YOU WILL LEARN

facilities.

• The basics of corrosion chemistry

• Purposes of relief and flare systems a n d their importance in

YOU WILL LEARN

• The main corrosion mechanisms occurring in oil a n d gas

safe operations - Causes of overpressure a n d t h e ways to c o n t r o l /

• The impact of gathering system pressure on gas well

mitigate - Relief case scenarios a n d relief load determination

p r o d u c t i o n / p r o c e s s i n g systems

• How t o select a n d size pressure relief devices - Relief device

• The different types of d a m a g e caused by corrosion • Materials selection f o r c o r r o s i o n prevention

installation, including sizing their associated inlet a n d outlet lines •

• S o m e methods for c o n d u c t i n g cathodic protection (CP) surveys

Set/relieving pressures t o meet operational, safety and code requirements - Relief a n d flare system design a n d operating

• Items t o consider in corrosion inhibitor selection • Key advantages a n d disadvantages of the various corrosion monitoring methods • Where the main locations of corrosion concern o c c u r w i t h i n oil production systems, gas processing facilities (including a m i n e units), a n d water injection systems

considerations, i n c l u d i n g f l u i d characteristics, service conditions, volumes, gas dispersion a n d radiation - Sizing and selection of relief/flare system c o m p o n e n t s such as flare knockout drums, flare stacks a n d tips, pilot a n d ignition systems

deliverability • The impact of produced fluids composition on gathering system design & operation • Evaluate field facility & gathering system configurations for different applications • Recognize and develop solutions t o operating problems with existing gas gathering systems

ABOUTTHE COURSE This course deals with t h e design, operation a n d optimization of

ABOUT THE COURSE

onshore gas gathering systems a n d their associated field facilities,

This is an intensive 5 - d a y course providing a comprehensive

from the wellhead t o the central gas processing facility. From a

This course will cover the main causes of corrosion in upstream

overview of relief a n d flare systems for oil a n d gas processing

design perspective, t h e main variables that impact t h e

oil a n d gas operations, as well as monitoring a n d mitigation

facilities. The course begins with the need for pressure c o n t r o l /

a n d operational characteristics of an onshore gas gathering

methods. The various corrosion mechanisms give rise t o a

overpressure protection, continues with t h e key engineering a n d

system will be discussed. Typical operating problems are covered

number of different forms of corrosion d a m a g e which will all be

design aspects including code considerations, and concludes

including hydrates, multiphase flow issues, corrosion, declining

considered. Participants will estimate t h e corrosivity of a given

with selecting and defining the c o m p o n e n t s of a relief a n d flare

well deliverability, etc. Exercises will be utilized throughout the

environment through analysis of t h e chemical a n d physical

system. The material of t h e course is a p p l i c a b l e t o onshore field

course t o emphasize t h e key learning points.

characteristics of the system. You will review approaches t o

production facilities, pipelines, gas plants, terminals, a n d offshore

selecting materials a n d coatings for corrosion resistance for

production facilities.

ABOUTTHE COURSE

different conditions and applications, including the use of NACE

COURSE CONTENT • Gas well inflow performance & deliverability

M R 0 1 7 5 . You will be introduced t o CP surveys, selecting t h e CP

COURSE CONTENT

system type, estimating current requirements and the design

• Purposes a n d overview of typical relief a n d flare systems a n d key

• Overview of gas well deliquification methods for low-rate, low pressure gas wells • Effect of gathering s y s t e m / a b a n d o n m e n t pressure on reserves

principles of simple cathodic protection systems. There is an

c o m p o n e n t s - Safety implications a n d t h e causes of overpressure

opportunity t o review s o m e o f t h e selection criteria used to And

• Codes, standards and r e c o m m e n d e d practices used for

the o p t i m u m corrosion inhibitor for different systems. The course

overpressure protection design a n d operation in oil a n d gas

• Impact of produced fluids composition

content is based on a field facilities engineering point of view as

facilities • Overpressure protection methods including pressure

• Sweet/sour

opposed t o a more narrowly specialized corrosion engineering or

source isolation using high integrity protection systems (HIPS)

• C0 2 content

chemistry viewpoint. This course provides an appropriate balance

• Introduction to Process Hazard Analysis - Determination of

• Rich/lean

of necessarytheory a n d practical applications t o s o l v e / m i t i g a t e

relief requirements a n d d e f i n i n g s e t p o i n t pressures-Types and

• Produced water

corrosion related problems.

applications of c o m m o n relief devices - B l o w d o w n / d e p r e s s u r i z i n g

• Hydrates and hydrate prevention

- purpose & d e s i g n / o p e r a t i o n a l considerations - Design a n d

• Dehydration

specification considerations for relief valves a n d header systems

• Heating

i n c l u d i n g f l u i d characteristics, services conditions, material

• Chemical inhibition

selection, a n d header sizing • Radiation calculations and the

• Multiphase ^ o w basics

impact of flare tip design - Selection and sizing of key c o m p o n e n t s

• Corrosion/materials selection

such as knockout and seal drums, v e n t / f l a r e stack, v e n t / f l a r e

• Gathering system layout

tips and flare ignition systems - Defining need and quantity of

• Wellsite/field facilities options

purge gas - Use of environmental friendly strategies such as flare

• Provisions for future compression

COURSE CONTENT • Fundamentals of corrosion theory • Major causes of corrosion (0 2 , CO2, H 2 S, microbiologically influenced corrosion) • Forms of corrosion d a m a g e • Materials selection • Protective coatings & linings

flexibility

recovery

gas recovery, smokeless flaring a n d purge gas conservation •

• Cathodic protection

Operational a n d troubleshooting tips

• Corrosion inhibitors • Corrosion monitoring a n d inspection • Corrosion in gas processing facilities • Corrosion in water injection systems • Corrosion m a n a g e m e n t strategy and life-cycle costs

2 0 1 3 SCHEDULE AND TUITION ABERDEEN 3 - 7 JUN 2 0 1 3

US $ 4 , 7 7 4

PERTH 1 9 - 2 3 AUG 2 0 1 3

2 0 1 3 SCHEDULE AND TUITION

3 0 SEP - 4 OCT 2 0 1 3

HOUSTON 1 9 - 2 3 AUG 2 0 1 3

US $ 3 , 8 4 6

2 1 - 2 5 OCT 2 0 1 3

US $ 4 , 8 5 6

DUBAI US $ 2 , 0 4 8

8 - 1 2 DEC 2 0 1 3

ALL CLASSES AVAILABLE AT YOUR LOCATION. CONTACT US TODAY.

2 0 1 3 SCHEDULE AND TUITION DENVER

KUALA LUMPUR US $ 2 , 0 4 8

ORLANDO 18-22 NOV 2 0 1 3

US $ 4 , 7 7 0

HOUSTON

1 5 - 1 9 JUL 2 0 1 3

US $ 3 , 8 4 6

HOUSTON US $ 4 , 9 0 4

2 8 OCT - 1 NOV 2 0 1 3

w w w . j m c a m p b e l l . c o m | www.petroskills.com

US $ 3 , 8 4 6

I 1 . 4 0 5 . 3 2 1 . 1 3 8 311

7

12

2 0 1 3 FACILITIES T R A I N I N G G U I D E

Process

Utility

CO

Surface

2

Advanced

Facilities

Project

(PF-81)

Management

SPECIALIZED - 3 DAYS

SPECIALIZED - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Facility Engineers or engineers new to utility systems who are

Engineers and senior operating personnel involved with carbon

Project Managers, Asset Managers, Project Control Managers

responsible tor designing, operating and maintaining utility

dioxide (C0 2 ) Enhanced Oil Recovery (EOR) systems.

and Project Engineers that are involved in the engineering,

YOU WILL LEARN

for large onshore, offshore and pipeline projects.

S y s t e m s (PF-47)

FOUNDATION - 5 DAYS

systems in oil and gas processing and related facilities. Most operations and planning activities depend on a fundamental knowledge of utilitysystems.This important subject is frequently overlooked however it is vital to successful oil and gas operations. Attending this course will assist participants in developing a broad background in utility systems.

procurement and construction of surface facilities and pipelines

• -What to expect over the life of a C0 2 EOR system • The impact of C0 2 on the design and operation of oilfield equipment

YOU WILL LEARN

• Unique characteristics of dehydrating C0 2 and CO 2 -rich gases

• To list the various options in selecting utility systems

• Best practices to deal with dense phase in pipelines, meters,

• How to evaluate and select systems based on key criteria and

making • Develop a project work breakdown, assess key market drivers and compose a contract strategy plan that minimizes project • Identify and evaluate risks associated with technology selection

• Howtocompressand/orpumpC02

and engineering development and prepare an engineering

• Key site selection considerations

• The basics of ductile fracture arrest

• How to efficiently provide utilities

• The challenges of separations involving high C0 2 concentrations and the basics of specialized processes such as membranes, bulk a n d / o r extractive distillation, and hybrid systems.

ABOUTTHE COURSE

international projects and create a plan to facilitate decision

risk and effectively utilizes resources

flare and blowdown systems etc.

• Utilities management issues

YOU WILL LEARN • Assess project governance structures for both domestic and

• The physical and thermodynamic properties of pure C0 2 and the impact of C0 2 as a component in hydrocarbon mixtures

considerations

(FPM-62)

management plan • Identify internal and external stakeholders and create a strategy to address their needs • Establish a program to identify and manage project interfaces

This 5 day course will provide an overview of the various Utility

ABOUTTHE COURSE

Systems, key selection considerations and how they are integrated

This course emphasizes the affect of carbon dioxide on the

• Evaluate the effects of major project risks and mitigate their impact on cost, schedule and operability

into onshore and offshore oil and gas facilities. Individuals

selection and operation of equipment (separators, compressors,

will develop a basic understanding of the wide variety of utility

and dehydrators), as well as sweetening process equipment.

systems and components and how they integrate with the process

This program, first introduced in 1985, assists those working

facilities and overall operation. System selection, relative costs

with carbon dioxide or high carbon dioxide content natural gas.

and other managerial decisions pertinent to utility operations

This course is particularly applicable to those persons who are

are covered. Exercises are used to identify utility consumers,

familiar with conventional facilities but need to understand

summarize utility requirements, consider high level utility systems

the significance of high C0 2 concentrations. Physical and

ABOUTTHE COURSE

options, and select the most energy efficient alternatives from an

thermodynamic properties for carbon dioxide/natural gas

This five-day specialized level course is for Project Managers,

onshore and offshore perspective.

mixtures are described and best practices are discussed. Tools

Asset Managers, Project Control Managers and Project Engineers

are introduced and used which allow participants to predict the

seeking an in-depth understanding of key topics associated with

COURSE CONTENT

behavior and assess the impact of C0 2 on facilities.

the reviews and approvals process associated with funding gates • Identify the information sources and reporting requirements for information systems used on large international projects

large domestic and international projects. This course provides

• Process heating systems -Steam

The standard course has a heavy emphasis on C0 2 for enhanced

- Hot oil

oil recovery. Variations of the course have been delivered which

- Glycol and water

focus on acid gas injection or C0 2 storage facilities - both of which have much in common with C0 2 injection for EOR. Numerous

• Process cooling systems

• Create a decision support package and successfully navigate

advanced knowledge in contract strategy, project governance, engineering and technology management, stakeholder management, joint venture and non-operated projects, interface management, risk management, reviews and approvals and management information systems.

specialized sessions have also been conducted to prepare

- Indirect- cooling water

operations and maintenance personnel for high-C0 2 environments.

- Direct-seawater • Process drains - open and closed

An extra day will be added to the Midland course if a plant tour is

• Refrigeration

available. The plant tour is

• Power generation and distribution

optional.

COURSE CONTENT • Key aspects of a stage-gate process • Influence of markets and regional practices on contract strategy development

• Instrument/Plant air and breathing air

COURSE CONTENT

• Governance structure influence on decision making

• Fresh & potable water

• Overview of C0 2 injection and process facilities with an

• Technology selection and engineering management in a limited resource environment

emphasis on C0 2 EOR

• Fuel systems - Natural gas

• Physical and thermodynamic properties of C0 2 and high CO2

complex projects

mixtures

- Diesel

• Stakeholder identification and influence planning for large, • H o w t o i n f l u e n c e t h e o u t c o m e o f j o i n t venture and non-

• Firewater

• Materials selection and design consideration in C0 2 systems

• Inert gas systems

• Process vessel specification

• Utilities energy considerations

• Pumpsandcompressors

• Critical factors in successful interface management

• Utilities management issues

• Fluid flow and special pipeline design considerations such as

• Risk identification and mitigation methodologies essential to

operated projects

preserve project value

the control of Ductile Fractures • Dehydration of C0 2 and CO 2 -rich gases

• Managing expectations associated with peer reviews, technical assists and gate approvals

• General overview of processes to treat/recover C0 2

2 0 1 3 SCHEDULE AND TUITION HOUSTON 13-17 MAY 2 0 1 3

US $ 3 , 8 4 6

ABERDEEN 10-14 JUN 2 0 1 3

US $ 4 , 7 7 4

8

2 0 1 3 SCHEDULE AND TUITION

MIDLAND

ORLANDO 2 - 6 DEC 2 0 1 3

2 0 1 3 SCHEDULE AND TUITION

US $ 3 , 8 4 6

w w w . j m c a m p b e l l . c o m I www.petroskills.com

HOUSTON

18-21 NOV 2 0 1 3

I

1.405.321.1383

. US $ 2 , 7 7 2

3 0 SEP - 4 OCT 2 0 1 3

. US $ 3 , 5 2 9

ALL C L A S S E S A V A I L A B L E AT Y O U R L O C A T I O N . C O N T A C T US TODAY.

2013 FACILITIES TRAINING GUIDE

F u n d a m e n t a l s of O f f s h o r e Systems: D e s i g n & C o n s t r u c t i o n (OS-4)

O v e r v i e w of O f f s h o r e Systems (OS-21)

F u n d a m e n t a l s of S u b s e a Systems (SS-2)

FOUNDATION - 10 DAYS

BASIC - 5 DAYS

FOUNDATION - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Individuals with a basic awareness of, or experience in, offshore

Technical staff, business professionals, technicians, analysts

Technical staff t h a t are beginning or transitioning into the design,

engineering a n d operations. Technical staff, project engineers,

a n d other non-technical staff that are involved but have limited

construction, a n d operation of subsea systems. Non-technical

engineering discipline leads, engineering specialists and operating

experience, o r w i l l be involved, with offshore oil a n d gas facilities.

s t a f f w o r k i n g with a subsea d e v e l o p m e n t t e a m will benefit by

staff And this course accelerates their ability t o contribute on

The course provides a basic understanding of offshore systems

developing an awareness of subsea systems.

offshore field development planning, design a n d construction

in all water depths, from shallow t o ultra deepwater, including

projects a n d field operations.

design, construction a n d operations.

YOU WILL LEARN • Recognize the integrated nature o f f i e l d architecture, system

YOU WILL LEARN

YOU WILL LEARN

• Identify the key facilities parameters that must be evaluated for

• Identify the key steps in the d e v e l o p m e n t of offshore fields from

• Identify a p p r o p r i a t e applications for subsea systems

field development - Describe the types and capabilities of offshore

discovery through decommissioning - Understand the elements

• Identify t h e main subsea components, t h e i r f u n c t i o n s , strengths,

well construction, pipeline, riser and production (surface and

of field architecture t o define an o p t i m u m field development •

subsea) facilities needed for all water depths, from shallow t o ultra

Recognize k e y t e c h n i c a l a n d non-technical stakeholder issues •

deepwater • Recognize the best applications and characteristics of

Recognize t h e types a n d terminology of offshore process facilities

• Understand key design, construction, a n d installation issues

each type of offshore fixed and floating structure -Account for the

a n d structures - fixed a n d floating. • Understand t h e impact

• Describe basic operating a n d maintenance considerations

affects of the ocean environment on facilities design, construction

of the ocean environment on facilities design a n d operations

• Understand t h e key steps f r o m drilling through startup for t h e

and operations • Identify the impact space, loads and forces have on

• Identify major design, construction, and operational issues

the structural design and global performance of offshore structures

a n d interfaces of offshore systems - Recognize important forces

design, a n d c o m p o n e n t selection

weaknesses a n d interfaces f r o m t h e well t o the production facility

design, fabrication, testing, installation a n d operation • Understand t h e importance of an integrated approach t o design,

and how they influence t h e i r c o s t - Describe how topside facilities

on offshore structures and their influence on design a n d cost

(drilling, well servicing, processing and utilities) affect the structural

• Understand strategic options for well drilling (construction)

design and how the topside design process is done - Recognize and

a n d servicing-Appreciate the basic processes a n d e q u i p m e n t

ABOUTTHE COURSE

manage key design and operational interfaces between the major

involved in t h e topsides design and operation - Understand t h e

An overview of subsea c o m p o n e n t s and how they are integrated

components of offshore facilities systems-Understand and apply

options and e q u i p m e n t used f o r t r a n s p o r t a t i o n of produced

into field architecture is provided during this 5-day course.

the key design, construction and installation issues associated with

fluids a n d treatment chemicals - Develop an appreciation for the

Individuals will develop a basic understanding of the various

marine e q u i p m e n t used in t h e construction of offshore facilities.

subsea c o m p o n e n t s used in all water depths, from relatively

fixed and floating platforms t o y o u r w o r k

• Understand basic issues in life-cycle and decommissioning

ABOUT THE COURSE

decisions -Appreciate t h e continuing advances being m a d e in the

The 10-day course provides a f u n d a m e n t a l understanding of

technology of offshore

flow assurance, installation, and life-cycle considerations

shallow t o ultra deepwater. The participants will all learn how t h e c o m p o n e n t s are integrated into subsea field developments which will accelerate learning a n d productivity. Installation a n d working underwater are emphasized as key drivers in subsea design. The

t h e technology and work processes used for t h e design a n d

course emphasizes a systems approach to design. Individual a n d

construction of all types of offshore systems asset development,

ABOUT THE COURSE

surveillance a n d management. The content includes t h e full range

This five-day course will accelerate the learning a n d productivity

group exercises are used throughout t h e course including a "red

of water depths from s h a l l o w w a t e r t o ultra deepwater a n d will

of individuals with little t o no experience working in the offshore

t h r e a d " exercise t o develop field architecture recommendations,

also address life-cycle considerations in all phases of offshore

oil a n d gas industry. The course provides an overview of field

basic c o m p o n e n t selection, and high level project execution plans

field d e v e l o p m e n t a n d operation. All major c o m p o n e n t s required

d e v e l o p m e n t concepts a n d explains how offshore structures and

for a subsea development. Course instructors are experienced

for offshore developments such as fixed a n d floating platforms,

facilities function as integrated systems. The content includes t h e

offshore managers.

drilling rigs, workover equipment, pipelines, risers, process a n d

full range of water depths from shallow water t o ultra deepwater.

utilities a n d construction e q u i p m e n t are discussed. Emphasis is

All major c o m p o n e n t s required for offshore developments such as

COURSE CONTENT

placed on t h e multi-discipline t e a m approach needed to manage

fixed a n d floating platforms, drilling a n d workover rigs, pipelines,

• A p p l i c a t i o n s f o r s u b s e a systems

t h e myriad interfaces of offshore facility design, construction and

risers, process a n d utilities a n d construction e q u i p m e n t are

• Flow assurance considerations in system design a n d

operations. Individual and group exercises are used throughout

discussed. The importance of life-cycle considerations during

t h e course. A "red t h r e a d " project exercise is included t o develop

d e v e l o p m e n t planning is emphasized. Individual a n d group "red

• Field architecture considerations

field architecture recommendations, basic design a n d high level

t h r e a d " exercises are used throughout t h e course. The course

• Subsea c o m p o n e n t descriptions and functions

project execution plans for an offshore development. The course

instructors are experienced offshore managers.

• Fabrication, testing, installation, commissioning, a n d operational

COURSE CONTENT

• Production, maintenance, a n d repair considerations

instructors are experienced offshore managers.

configuration

issues

COURSE CONTENT

• Field development concepts: - Ocean environment and its impact

• Offshore systems overview a n d field architecture selection •

on offshore systems - Fixed a n d floating structures - options a n d

Well construction a n d servicing e q u i p m e n t a n d operations •

applications • Subsea Systems - Drilling wells, their construction

Flow assurance-Topside facilities • Oil and gas transportation

a n d servicing operations • Topsides Facilities: - Processing - Utilities

facilities - Riser systems - Subsea systems - Production operations

• Oil and gas transportation system design a n d installation •

• Infrastructure impact on design a n d operations - Effects of

Production operations - Offshore Construction - Equipment -

t h e ocean e n v i r o n m e n t - I n t r o d u c t i o n t o naval architecture-

Fabrication,Transportation, Integration, Installation - Project

Structural design processes a n d tools - Construction plans a n d

Management - Life-cycle considerations including decommissioning

execution - Project m a n a g e m e n t lessons learned - Life-cycle a n d d e c o m m i s s i o n i n g considerations

2 0 1 3 SCHEDULE AND TUITION

2 0 1 3 SCHEDULE AND TUITION

2 0 1 3 SCHEDULE AND TUITION

HOUSTON

LONDON

8 - 1 9 APR 2 0 1 3

US $ 6 , 8 5 8

LAGOS, NIGERIA 1 7 - 2 8 JUN 2 0 1 3

2 2 - 2 6 JUL 2 0 1 3

9 - 1 3 SEP 2 0 1 3

2 - 6 DEC 2 0 1 3

ALLCLASSESAVAILABLE AT YOUR LOCATION. CONTACT US TODAY.

US $ 3 , 8 4 6

3 - 7 JUN 2 0 1 3

US $ 4 , 7 7 4

SINGAPORE US $ 3 , 8 4 6

ORLANDO US $ 7 , 6 4 9

2 2 - 2 6 APR 2 0 1 3 LONDON

US $ 3 , 8 4 6

HOUSTON US $ 7 , 3 4 4

LONDON 3 0 SEP - 1 1 OCT 2 0 1 3

US $ 4 , 7 7 4

HOUSTON US $ 7 , 6 4 9

SINGAPORE 2 - 1 3 SEP 2 0 1 3

8 - 1 2 APR 2 0 1 3

HOUSTON

1 2 - 1 6 AUG 2 0 1 3

US $ 4 , 8 5 6

ORLANDO US $ 3 , 8 4 6

2 3 - 2 7 SEP 2 0 1 3

w w w . j m c a m p b e l l . c o m | www.petroskills.comI1.405.321.138311

US $ 3 , 8 4 6

9

10

2013 FACILITIES TRAINING GUIDE

Instrumentation, Controls a n d Electrical Systems for Facilities Engineers (ICE-21)

Electrical Engineering Fundamentals for Facilities Engineers (E-3)

Instrumentation a n d Controls Fundamentals for Facilities Engineers (IC-3)

FOUNDATION - 5 DAYS

FOUNDATION - 5 DAYS

FOUNDATION - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Managers, engineers, technicians a n d system operators requiring

Facilities a n d Project Engineers as well as new Instrumentation,

Facilities a n d Project Engineers as well as newly graduated

a broad understanding of instrumentation, control, a n d electrical

Controls a n d Electrical Engineers who need t o improve their basic

Instrumentation, Controls a n d Electrical Engineers who need t o

systems in oil a n d gasfacilities.

understanding of electrical systems within oil and gas facilities.

YOU WILL LEARN

YOU WILL LEARN

Electrical Power

• The key c o m p o n e n t s of facilities electric power distribution

• Denning f u n d a m e n t a l s parameters for electrical power usage a n d generation such as voltage levels, self-generate versus purchased power, and basic electrical power management. • Developing electrical power demand (load) lists, one-line diagrams, and the selecting and integration of power distribution systems. • Identifying electrical power users (for the load list) then evaluating the e q u i p m e n t d e m a n d on t h e power system (such as intermittent or continuous service, a n d m o t o r starting loads). • Using safe practices such as hazardous area definition a n d circuit protection. Instrumentation a n d Control • D e f i n i n g w h a t to measure, why to measure a parameter, a n d h o w t o measure. • Determining and using the many control strategies, e q u i p m e n t a n d c o m p u t e r systems c o m m o n to an oil a n d gas facility. • Identifying e q u i p m e n t and instrument characteristics a n d using appropriate instrumentation and controls.

• Field measurement devices including level, pressure, temperature,

switchgear, a n d single-phase a n d three phase schemes

and flow - Final elements and actuators including control loops,

• Operation, components, electromotive forces, turns a n d voltage ratios, losses, efficiency, rating, and connections o f t r a n s f o r m e r s • The difference between direct current motors, alternating current motors, enclosures a n d how t o select motors • Protection of electrical e q u i p m e n t including fuses, direct tripping, relaying, a n d coordination • About emergency power to include power requirements, generator sets, direct current systems, batteries, a n d an overview of uninterruptible power supplies (UPS) • Power generation which includes an overview of emergency, prime, base, peak a n d co-generation, qualify, sizing, operation, control, a n d power factor correction • Grounding and bonding with an overview of systems, equipment,

instrumentation including t a g numbers, P&IDs, loop and logic diagrams - Process control basics with emphasis on control loops, types, strategies, and loop tuning • How programmable logic controllers operate as well as their advantages, application, functionality, architecture, and programming • Supervisory Control and Data Acquisition (SCADA) Systems to include types of communication and hardware used - Distributed Control Systems (DCS) including Fieldbus and Profibus • Risk mitigation, technologies, and architecture of Safety Instrumented Systems (SIS) -The best practices for hazardous areas and equipment selection which will include area classification, NEC, IEC, equipment protection,

ignition sources, separately derived systems, performance, a n d

selection, certification, location, and ingress protection

ABOUT THE COURSE

• Hazardous areas with general information on classifications, NEC, I EC, e q u i p m e n t protection, certification, a n d definitions

systems, and the communications and remote control systems used.

This course applies fundamental instrumentation and control engineering principles to oil and gas facilities design and operation a n d is designed for Facilities Engineers with or without a

ABOUT THE COURSE ABOUTTHE COURSE

This course applies f u n d a m e n t a l electrical engineering principles

This 5-day course provides an overview of electrical power generation

t o oil a n d gas facilities design a n d operation. The course is

and distribution, process and safety systems instrumentation, and

designed for Facilities Engineers with or without a background in

control strategies and configurations.The focus is on application and

electrical engineering a n d e a n accelerate the d e v e l o p m e n t of new

integration info the process and control of upstream and midstream

Facilities Electrical Engineers. Through the use of individual a n d

oil and gas facilities. The material o f t h e course is applicable to field

group problem solving, attendees will learn about transformers,

• Key electrical power considerations a n d f u n d a m e n t a l s applied

control valves, shutdown valves, actuators, and transducers • Pressure reliefand pressure regulation - How to document

substation grounding

a n d locally control t h e process (and related equipment), safety

COURSE CONTENT

YOU WILL LEARN

which include circuit arrangements, low a n d m e d i u m voltage

• Defining a n d integrating c o m p o n e n t s into systems t h a t monitor

process facilities, pipelines, gas plants, and offshore systems.

improve their basic understanding of instrumentation a n d control systems within oil a n d gas facilities.

motors, generators, one-line diagram interpretation, protection a n d coordination of electrical equipment, emergency power, site a n d standby generation, electrical safety, and hazardous areas. Participants will gain a better understanding of electrical

background in instrumentation or control engineering. The course is also designed to accelerate the development of new facilities Instrumentation and Control Engineers.Through the use of individual and group problem solving, attendees will learn about field measurement devices, final elements and actuators, pressure r e l i e f a n d regulation, documentation, programmable logic controllers, power supplies, SCADA, DCS, SIS, and hazardous areas. Participants will gain a better understanding of instrumentation a n d control components and systems and will gain a greater appreciation for instrumentation and control engineering.

in oil a n d gas facilities. - Voltage levels a n d power type (3-phase,

c o m p o n e n t s a n d systems a n d will develop a greater appreciation

single-phase, a n d direct current) selection a n d application. •

COURSE CONTENT

for electrical engineering.

• Fundamentals - Field measurement devices • Final elements and

Purchased power considerations including generation efficiency,

actuators • Pressure relief and pressure regulation • Instrumentation

redundant sources, transmission grid parameters, a n d cost

COURSE CONTENT

considerations. • Electric power distribution, systems loads,

• Fundamentals of electricity - Direct current - Basic AC theory •

infernal grid layout, major distribution e q u i p m e n t and cabling. •

controllers • Supervisory control and data acquisition (SCADA)

Transformers - Motors - Power distribution • System protection a n d

systems - Distributed control systems (DCS) • Safety instrumented system (SIS) • Hazardous areas and equipment selection

documentation - Control system basics-Programmable logic

Power users definition a n d integration info t h e power distribution

coordination - Emergency power generators, direct current systems

system. • Electrical system safety. • Process systems operations

a n d uninterruptible power systems - Power generation - Variable

a n d t h e key characteristics, and measurement needs, as well as

speed drives - Programmable electronic systems - Electrical safety •

techniques to measure a n d control. • Control modes a n d their applications, c o m m u n i c a t i o n s requirements, and the operator

Grounding a n d bonding - Hazardous area

a n d c o m p u t e r controller interface. • Interrelationships between process, equipment, instruments a n d controls. • Field (facility) control and monitoring systems such as pressure a n d level indicators and controllers. • Field (facility) safety monitoring a n d response systems including SIS, HIPPS a n d emergency shutdown valves. • System-wide considerations including communications, local control, remote control, and data m a n a g e m e n t a n d use.

2 0 1 3 SCHEDULE AND TUITION CALGARY 2 2 - 2 6 APR 2 0 1 3

US $ 3 , 8 4 6

DENVER 2 2 - 2 6 JUL 2 0 1 3

US $ 3 , 8 4 6

PERTH 5 - 9 AUG 2 0 1 3

US $ 4 , 7 7 0

ORLANDO 2 8 OCT - 1 NOV 2 0 1 3

2 0 1 3 SCHEDULE AND TUITION

3 - 7 NOV 2 0 1 3

ORLANDO 2 1 - 2 5 OCT 2 0 1 3

1.405.321.1383

US $ 3 , 8 4 6

DUBAI US $ 4 , 7 7 0

HOUSTON .US $3,846

1 8 - 2 2 NOV 2 0 1 3

US $ 3 , 8 4 6

ALL CLASSES AVAILABLE AT Y O U R L O C A T I O N . C O N T A C T US TODAY.

2013 FACILITIES TRAINING GUIDE

Piping Systems M e c h a n i c a l Design a n d

F u n d a m e n t a l s of P u m p and Compressor

C o m p r e s s o r Systems M e c h a n i c a l Design a n d

S p e c i f i c a t i o n (ME-41)

S y s t e m s (ME-44)

S p e c i f i c a t i o n (ME-46)

INTERMEDIATE - 5 DAYS

INTERMEDIATE - 5 DAYS

SPECIALIZED - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Mechanical, facilities, plant or pipeline engineers a n d piping

Engineers, senior technicians a n d system operators designing,

Mechanical, facilities, plant, or pipeline engineers a n d technicians

system designers who are involved in t h e design of in-plant piping

operating a n d maintaining p u m p and compressor systems i n o i l

needing an in-depth u n d e r s t a n d i n g of the different types of

systems for oil and gas facilities.

a n d gas facilities.

compressors.

YOU WILL LEARN

YOU WILL LEARN

YOU WILL LEARN

• Apply piping system codes a n d standards

• S e l e c t i n g t h e appropriate integrated p u m p a n d compressors

• How t o apply t h e r m o d y n a m i c s t o compressor performance a n d

• About line sizing a n d layout of piping systems in various types of

units (drivers, pumps, compressors, and auxiliary systems). • I n t e g r a t i n g t h e p u m p or compressor units with the upstream

facilities • How to specify proper c o m p o n e n t s for process a n d utility

a n d downstream piping a n d process equipment. multiple train configurations - parallel a n d series.

• Compare alternative materials of construction • The process of steelmaking, pipe manufacturing and material

• Key considerations for flare a n d vent systems, including PSV

changes in fluid composition, and changes in operating conditions that can affect equipment selection and operating strategies.

sizing

• Assessing key p u m p hydraulics a n d compressor thermodynamics

ABOUT THE COURSE

a n d their affect on selection a n d operations.

This five-day course for engineers a n d piping system designers reviews the key areas associated with t h e design of piping systems for oil and gas facilities. The course is focused on four areas: codes and standards, pipe materials a n d manufacture, piping components, a n d piping layout a n d design. Applicable piping codes for oil a n d gas facilities (ISO, B31.3, B31.4, B31.8,

used in t h e oil a n d gas industry • How t o use state-of-the-art monitor a n d control devices in t h e

• Defining the major life-cycle events such as changes in flows,

• Joining methods a n d inspection techniques

• Series a n d parallel application of compressors • How t o integrate compressor systems into process facilities

• Identifying the key local a n d remote control elements of pumps a n d compressors as well as their drivers.

specifications

operating characteristics • How t o size, specify, a n d select compressors • Compressor auxiliary systems

• Evaluating p u m p a n d compressor units a n d their drivers in

applications

operation, maintenance, a n d troubleshooting of compression systems • How t o apply maintenance practices t o improve compressor reliability • Shop a n d field performance testing

• Identifying significant conditioning operating monitoring parameters and troubleshooting techniques.

• Compressor e c o n o m i c s including OPEXvs. CAPEX considerations

ABOUT THE COURSE

ABOUTTHE COURSE

This five-day course is for facility design engineers, operations

This is an intensive 5-day course providing a comprehensive overview

engineers a n d technicians seeking an in-depth understanding of

of pumps and compressor systems. The focus is on equipment

centrifugal, reciprocating, a n d screw compressors. This course

etc.), pipe sizing calculations, pipe installation, a n d materials

selection - type, unit and station configuration, integration of these

provides basic knowledge of compressor types a n d associated

selection are an integral part o f t h e course. The emphasis is on

units in the process scheme and control strategy in upstream

auxiliary systems, mechanical design of equipment, operating

proper material selection and specification of piping systems.

and midstream oil and gas facilities. The material o f t h e course

a n d performance characteristics, control and monitoring systems,

is applicable to field process facilities, pipelines, gas plants, and

maintenance practices, a n d codes a n d standards.

COURSE CONTENT

offshore systems.

• Piping codes and standards (ANSI/ASME, API, ISO)

COURSE CONTENT

• Pipe materials a n d manufacturing

COURSE CONTENT

•Types of pumps, compressors, and drivers a n d their c o m m o n

• Basic pipe stress analysis methods

11

applications and range of operations. • Evaluation a n d selection of

• Valves a n d actuators

p u m p s a n d compressors and their drivers for long-term efficient

• Welding and non-destructive testing

operations. • Unit a n d station configuration including multiple

• Line sizing basics (single-phase and multiphase flow)

trains in series a n d / o r parallel operations. • Integration with

• Pipe and valve material selection

upstream and downstream process equipment, local and remote

• Piping layout a n d design

control systems, and facilities utilities. • Key auxiliary systems

• Manifolds, headers, a n d flare/vent systems

including monitoring equipment, heat exchangers, lube a n d seal

• Non-metallic p i p i n g s y s t e m s

systems, a n d f u e l / p o w e r systems. • Major design, installation,

• Operations a n d maintenance considerations of facilities a n d

operating, troubleshooting, a n d maintenance considerations.

• Types a n d application of compressors • Selection criteria of dynamic a n d positive displacement compressors • C o m p r e s s o r t h e r m o d y n a m i c s a n d operating characteristics • Performance curves and off-design evaluations • Key compressor c o m p o n e n t s a n d other auxiliary systems • Equipment specifications • Compressor controls and monitoring devices • D r i v e r a n d gear involvement • Installation, operation, maintenance practices, a n d troubleshooting

pipelines

• Economic considerations

2 0 1 3 SCHEDULE AND TUITION LONDON 1 5 - 1 9 APR 2 0 1 3

2 0 1 3 SCHEDULE AND TUITION

2 9 JUL - 2 AUG 2 0 1 3

LONDON 2 2 - 2 6 APR 2 0 1 3

US $ 4 , 7 7 4

US $ 3 , 8 4 6

2 - 6 SEP 2 0 1 3

US $ 4 , 7 7 4

DUBAI 6 - 1 0 OCT 2 0 1 3

US $ 4 , 8 8 2

1 4 - 1 8 OCT 2 0 1 3

US $ 4 , 3 4 6

1 1 - 1 5 NOV 2 0 1 3

US $ 3 , 8 4 6

DUBAI US $ 3 , 8 4 6

1 7 - 2 1 NOV 2 0 1 3

US $ 4 , 8 8 2

KUALA LUMPUR

BRISBANE 9 - 1 3 DEC 2 0 1 3

US $ 4 , 8 8 2

RIO DE JANEIRO

ORLANDO

ORLANDO 4 - 8 NOV 2 0 1 3

US $ 3 , 8 4 6

DOHA 2 9 SEP - 3 OCT 2 0 1 3

LONDON

US $ 3 , 8 4 6

BAKERSFIELD 9 - 1 3 SEP 2 0 1 3

DENVER 2 2 - 2 6 JUL 2 0 1 3

US $ 4 , 7 7 4

DENVER

US $ 4 , 7 7 0

2 - 6 DEC 2 0 1 3

ALL CLASSES AVAILABLE AT YOUR LOCATION. CONTACT US TODAY.

2 0 1 3 SCHEDULE AND TUITION ORLANDO

US $ 4 , 8 5 6

2 1 - 2 5 OCT 2 0 1 3

w w w . j m c a m p b e l l . c o m | www.petroskills.com

.US $3,846

I 1.405.321.1383

11

12

2013 FACILITIES TRAINING GUIDE

Turbomachinery M o n i t o r i n g a n d Problem

O n s h o r e P i p e l i n e Facilities: Design, Construction

A n a l y s i s (ME-62)

a n d O p e r a t i o n s (PL-42)

F O U N D A T I O N - 5 DAYS

SPECIALIZED - 5 DAYS

F O U N D A T I O N - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Engineers, senior technicians and system operators designing,

Experienced mechanical or facilities engineers and senior

Technical professionals new to t h e onshore pipeline business or

operating and maintaining rotating equipment in oil a n d gas

technicians needing an understanding of control, monitoring and

needing a broad understanding of the design a n d construction of

facilities. Best practices from a variety of rotating machinery topics,

troubleshooting turbomachinery utilized in the oil a n d gas industry.

onshore pipeline business including; pipeline project managers,

in this course. In addition, the experience of the instructors allows

YOU WILL LEARN

construction engineers, engineering a n d construction contractors.

many topics t o be discussed in addition to those topics selected.

• To understand various types a n d classes of turbomachinery

The proper application of even one of the best practices Is worth several times the cost of attending the course.

• To understand system integrity (availability and reliability)

R o t a t i n g M a c h i n e r y Best P r a c t i c e s (ME-47)

representing many years of collective experiences, are presented

pipeline engineers, facilities engineers, pipeline design a n d

YOU WILL LEARN

(drivers a n d driven e q u i p m e n t ) • How t o evaluate turbomachinery performance during startup

YOU WILL LEARN • Project machinery best practices

• How to identify turbomachinery system a n d auxiliary c o m p o n e n t s

• Pump best practices

• How t o define a n d use a p p r o p r i a t e m o n i t o r i n g t e c h n i q u e s a n d • How t o utilize effective operation a n d shutdown procedures

• Gas turbine best practices

• How t o analyze c o m m o n turbomachinery problems, such as

• Lubrication system best practices

vibration, performance degradation, system or control induced

• Seal oil system best practices

instabilities a n d surge

• Pump mechanical seal best practices

• How t o solve instrumentation, system and control problems

• Dry gas seal best practices

• Understand the inter-relationships of drivers, couplings, gearboxes, a n d driven e q u i p m e n t

• Predicative maintenance best practices

• Installation techniques, e q u i p m e n t failures a n d different

• Implementation & c o m m u n i c a t i o n best practices

maintenance practices

construction, a n d operation

ABOUT THE COURSE This intensive, five-day foundation level course covers the design, construction, a n d operation of onshore pipeline systems. This course will incorporate construction methods, commissioning, pressure testing, a n d start-up into t h e design of a pipeline system. construction methods, hydraulics, installation, a n d operation of onshore pipeline systems. Participants will acquire a n d /

This is an intensive 5 - d a y course providing a comprehensive

ABOUTTHE COURSE

overview of pumps, compressors, steam turbines, lubrication

This five-day course is an intensive, intermediate level program

systems, seals a n d other machinery and practices related to

for experienced mechanical e q u i p m e n t engineers or facilities

rotating machinery. The focus is on e q u i p m e n t a n d system

engineers t o develop and expand their capabilities in controls,

best practices- type, unit and station configuration, integration

monitoring and problem analysis of turbomachinery. This course

o f t h e s e units in the process s c h e m e a n d control strategy in

focuses on d e f i n i n g t h e systems a n d subsystems that form t h e

upstream a n d midstream oil a n d gas facilities. The material of the

turbomachinery; t h e potential problems with these systems

course is a p p l i c a b l e t o all oil a n d gas field production facilities,

and subsystems; monitoring techniques for early detection of

refineries, pipelines, gas plants, marine applications a n d offshore

problems; a n d methods t o analyze t h e monitored variables to

systems.

detect potential problems or reconstruct reasons for failures. Case studies are used throughout the course.

COURSE CONTENT

design a n d operations of onshore pipeline systems • Safety a n d environmental practices a n d their affect on design,

The course focuses on pipeline routing, mechanical design,

• Economic considerations

ABOUT THE COURSE

pipeline systems • Identify the principal interfaces a n d potential interrelationships of pipeline facilities such as; p u m p stations a n d terminals on

tools

• Steam t u r b i n e best practices

• Preventative maintenance best practices

design, material selection, construction, a n d operation • Identify special design a n d construction challenges of onshore

a n d operation

• Compressor best practices

• How to apply mechanical a n d physical principles to pipeline

or consolidate the essential knowledge and skills t o design, construct, and operate pipelines. Design problems are an integral part of this course.

COURSE CONTENT • Pipeline systems definition a n d applications • Safety, environmental, a n d regulatory considerations; codes a n d standards related t o pipelines • Pipeline conceptual a n d mechanical design for strength, stability, a n d installation • Impacts of pipeline hydraulics on pipeline design, construction, a n d operations

• Life cycle cost considerations

COURSE CONTENT

• Selecting p u m p s t o operate in best flow range

•Turbomachinery in the oil a n d gas i n d u s t r y - M a c h i n e integrity

• Pipeline survey, mapping, a n d route selection

• Detailed c o m p o n e n t experience checks prior to purchase

• Monitoring a n d t u r b o m a c h i n e r y - V i b r a t i o n a n d vibration

• Pipeline materials a n d c o m p o n e n t s

• Review of blade experience prior t o purchase

monitoring - Process parameters (pressure, temperature, flow,

• Corrosion a n d cathodic protection of pipelines

• Site power sizing guidelines

e q u i p m e n t performance) - Operating principles of gas turbines •

• Pipeline construction for onshore systems

• System c o m p o n e n t design audit guidelines

Electric machinery; motors a n d generators • Installation - Drivers;

• Introduction t o flow assurance considerations a n d pipeline

• System stability modification best practices

Steam turbines, gas turbines, engines - Driven equipment; Pumps

integrity aspects including in-line inspection, leak detection, and

• Practical seal monitoring guidelines

•Transmission systems-AuxiliarySystems - Pumps - Compressors

emergency planning considerations

• Seal gas systems, intermediate a n d separation systems

• Key performance variables a n d means to monitor • Principals

• Essential PM items to assure o p t i m u m reliability

of operation a n d major c o m p o n e n t s of gas turbines; rotors,

• The concept of Component Condition Monitoring

blades, shafts, c o m b u s t i o n chambers, nozzles, etc. -Auxiliary

• M a n a g e m e n t presentations that assure i m p l e m e n t a t i o n

systems; lube oil, seal oil, fuel, start-up, etc. • Evaluation of turbine

• Pipeline operations, maintenance and repairs considerations

performance parameters during start-up a n d normal operation • Troubleshooting control systems for gas turbines; start-up, speed and t e m p e r a t u r e controls, vibration - Principles of operation a n d

PRESENTED

BY FORSTHOFFER

AND

ASSOCIATES

general c o m p o n e n t s of compressors; rotors, seals, diaphragms, etc - Operating characteristics curves - Surge p h e n o m e n o n - Choke phenomenon - Compressor instrumentation; various control loops; anti-surge control loops - Compressor safety interlock and trip systems - Gas t u r b i n e a n d compressor systems start-up and shutdown procedures - Normal operation - monitoring of parameters • Logging of monitoring c h e c k s - V i b r a t i o n monitoring • Troubleshooting • Case Studies

2 0 1 3 SCHEDULE AND TUITION HOUSTON 1 5 - 1 9 APR 2 0 1 3

US $ 3 , 8 4 6

MUSCAT I - 5 JUN 2 0 1 3

US $ 4 , 8 8 2

DENVER

2 0 1 3 SCHEDULE AND TUITION

2 9 JUL - 2 AUG 2 0 1 3

2 2 - 2 6 APR 2 0 1 3

US $ 3 , 8 4 6

12

www.jmcampbell.com

For schedule a n d pricing information o r t o arrange an In-House session of this course, visit o u r w e b s i t e at w w w . j m c a m p b e l l . c o m

ORLANDO 2 8 OCT - 1 NOV 2 0 1 3

US $ 3 , 8 4 6

DUBAI

HOUSTON

US $ 3 , 8 4 6

or contact us at j m c s u p p o r t @ j m c a m p b e l l . c o m .

I www.petroskills.com

I

1.405.321.1383

6 - 1 0 OCT 2 0 1 3

US $ 4 , 8 8 2

ORLANDO I I - 1 5 NOV 2 0 1 3

US $ 3 , 8 4 6

ALL C L A S S E S A V A I L A B L E AT Y O U R L O C A T I O N . C O N T A C T US TODAY.

2013 FACILITIES TRAINING GUIDE

Principles of Reliability E n g i n e e r i n g (REL-4)

Rotating E q u i p m e n t Relia b i l i t y O p t i m i z a t i o n (REL-41)

INTERMEDIATE - 5 DAYS

FOUNDATION - 5 DAYS

INTERMEDIATE - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Maintenance, engineering a n d operations personnel involved

Maintenance, engineering a n d operations personnel involved

Inspection maintenance, production a n d other plant engineers

in improving reliability, availability, condition monitoring, a n d

in improving reliability, availability, condition monitoring, a n d

a n d technicians responsible for t h e safe on-going operation of pressure containing e q u i p m e n t in oil a n d gas facilities.

maintainability of process e q u i p m e n t and systems. Participants

maintainability of process e q u i p m e n t and systems. Participants

should have foundation skills in statistical analysis and reliability

should have foundation skills in statistical analysis and reliability

techniques for equipment.

techniques for equipment.

YOU WILL LEARN

YOU WILL LEARN

practical application through case histories a n d a step-by-step

• RE Fundamentals

• Fundamentals and reliability terms

evaluation process for each type of d a m a g e mechanism

13

YOU WILL LEARN • How t o a p p l y f u n d a m e n t a l principles of risk analysis, using

- I m p o r t a n t Definitions

• Causes of machinery failures (5 whys)

- T h r e e T y p e s of Availability

• Failures are not random

- How Equipment Spends I t s T i m e

• The Effects of Process Changes

• Statistical Analysis for Reliability Engineering

• How t o quantitatively determine probability o f f a i l u r e of pressure equipment, analyse consequences of failure and develop an appropriate inspection plan

• Installation errors

• About the f u n d a m e n t a l principles of c o m p o n e n t integrity,

- W h y Gaussian Statistical Analysis May Not Apply

• Operating procedures

application o f t h e API rules, material properties of strength

- W e i b u l l Analysis

• Design problems

a n d toughness, a n d t h e introduction t o stress a n d fracture

• Reliability-Centered Maintenance (RCM) Methodology

mechanics

• Componentwearout

- S e v e n Questions of RCM

• RCFA (Root Cause Failure Analysis) procedures a n d techniques

- Six Failure Patterns and the Maintenance Strategies for BattlingThem

(rotors, journal bearings a n d vibration, thrust bearings, balance drums, p u m p mechanical seals, compressor seals - liquid and dry gas, a n d auxiliary systems)

- Failure Modes, Effects, a n d CriticalityAnalysis - How to Apply RCM in Operating Facilities

e q u i p m e n t capacity a n d t o extend service life time. API 5 7 9 - 1 /

ABOUTTHE COURSE

- H o w t o Implement a Reliability-Centered Maintenance

This is an intensive 5-day course providing a comprehensive

Program

about its remaining useful life • Assessment of existing static e q u i p m e n t t o increase t h e ASME FFS-1 provides calculations that can be used t o re-rate

- How to Apply RCM in New Facilities

- RCM with Simulation a n d Modeling

• How t o assess t h e integrity of e q u i p m e n t a n d make projections

the component. • To apply a n d use API RP 5 8 0 a n d API RP 5 8 1 r e c o m m e n d e d

understanding of root cause failure analysis through a variety

practices. For pressurized c o m p o n e n t s (e.g. pressure vessels

of exercises used t o conduct failure analysis in the class. After

a n d piping), these assessments can be used t o determine

an introduction to essential reliability terms, exercises are used

o p t i m u m inspection intervals through the considered

- Elements of RCA

extensively t o immerse the participant in real world scenarios

application of ASME section V N D E techniques.

- How to Implement a Successful RCA Program

involving c o m m o n rotating e q u i p m e n t reliability issues: rotors,

• Root Cause Analysis (RCA) Methodology

journal bearings a n d vibration, thrust bearings, balance drums,

ABOUTTHE COURSE

- Building Reliability Block Diagrams (RBDs)

p u m p mechanical seals, compressor seals (liquid a n d dry gas)

The risk-based approach requires a systematic a n d integrated

- A s s e s s i n g S y s t e m Design

and auxiliary systems. The material o f t h e course is a p p l i c a b l e t o

use of expertise from t h e different disciplines that impact plant

-Assessing Maintenance Strategies

all oil a n d g a s f i e l d production facilities, refineries, pipelines, gas

integrity. These include design, materials selection, operating

-Assessing Spares Holding Strategies

plants, marine applications a n d offshore systems.

• Availability Simulation a n d Modeling

• Failure Reporting, Analysis, and Corrective Action Systems (FRACAS) - Relationship t o RCM, RCA, Statistical Analysis, a n d Availability Simulation a n d M o d e l i n g - Fundamental System Requirements - How to Implement FRACAS

ABOUTTHE COURSE This course is designed t o teach t h e skills of Availability

parameters a n d scenarios, a n d understanding of the current a n d future degradation mechanisms and of the risks involved.

COURSE CONTENT

Risk-Based Methodologies enable the assessment of the

Fundamentals and reliability terms

likelihood and potential consequences of e q u i p m e n t failures.

The causes of machinery failures (5 why's)

RBI (Risk-Based Inspection) provides c o m p a n i e s t h e opportunity

"Failures are not r a n d o m "

t o prioritize their e q u i p m e n t for inspection; optimize inspection

Process condition changes

methods, frequencies and resources a n d develop specific

Installation errors

e q u i p m e n t inspection plans. This results in improved safety, lower

Operating procedures

failure risk, fewer forced shutdowns, a n d reduced operational

Design problems

costs.

Componentwearout

Engineering as detailed in t h e Facilities Maintenance Management and Reliability Engineering Competency Maps.

Root Cause Failure Analysis (RCFA) procedure a n d example

COURSE CONTENT

We will use statistical analysis examples a n d M o n t e Carlo

Rotors - the effect of process head

• RBI philosophy based on API RP 5 8 0

Simulation software t o measure plant availability and optimize it

Journal bearings a n d vibration

• Risk-Based Decision-Making Fundamentals and Tools

against business need. Case studies a n d exercises will be used

Thrust bearings a n d balance drums

• Technical integrity a n d mechanical properties of pressure

to demonstrate availability optimization techniques a n d their

Pump mechanical seals

benefits.

Compressor seal systems (liquid a n d dry gas)

• Understanding and managing risk

Auxiliary systems

• Fires, Vapor Cloud Explosions (VCE) a n d Boiling Liquid Expanding

equipment.

COURSE CONTENT

Equipment knowledge

• Statistical analysis techniques -MTBF -MTTR - Weibull Analysis

Denning abnormal conditions

• API Risk-Based Inspection Methodology

• M o n t e Carlo simulation •Availability analysis a n d simulation •

Listing all possible causes

• Damage mechanisms affecting pressure e q u i p m e n t in the oil

Equipment performance gap analysis-Work procedure analysis for

Eliminating non-related causes

maintainability - Creating improvement actions in the organization

Stating root cause o f t h e problem

• Non-destructive examination techniques (NDE and NDT)

Developing a n d implementing Anal action plan

• API RP 5 8 1 Part 1 - Inspection Planning

Vapor Explosions (BLEVE)

a n d gas industry

• API RP 5 8 1 Part 2 - Failure Probability Quantification a n d

PRESENTED BY FORSTHOFFER AND ASSOCIATES

Reliability Assessments • API RP 5 8 1 Part 3 - Consequence Analysis a n d Mitigation Management • Fitness for Service assessments using API 5 7 9 - 1 / A S M E FFS-1 • Inspection plan development a n d i m p l e m e n t a t i o n

2 0 1 3 SCHEDULE AND TUITION

• RBI rollout a n d management

HOUSTON 1 3 - 1 7 MAY 2 0 1 3

US $ 3 , 8 4 6

DUBAI 3 0 SEP - 4 OCT 2 0 1 3

HOUSTON US $ 4 , 7 7 0

ORLANDO 2 - 6 DEC 2 0 1 3

2 0 1 3 SCHEDULE AND TUITION 2 9 APR - 3 MAY 2 0 1 3

US $ 3 , 8 4 6

US $ 3 , 8 4 6

4 - 8 NOV 2 0 1 3

ALL C L A S S E S A V A I L A B L E AT Y O U R L O C A T I O N . C O N T A C T US TODAY.

For schedule a n d pricing information o r t o arrange an In-House session of this course, visit o u r w e b s i t e at www.jmcampbell.com

ORLANDO US $ 3 , 8 4 6

www.jmcampbell.com

or contact us at j m c s u p p o r t @ j m c a m p b e l l . c o m .

| www.petroskills.com

I 1.405.321.1383

1 1

12

2013 FACILITIES TRAINING GUIDE

Essentials of Rotating Equipment for O p e r a t o r & M a i n t e n a n c e Technicians

O p e r a t o r Training f o r O i l & G a s Processing F a c i l i t i e s (OT-1)

Project M a n a g e m e n t for Engineering a n d C o n s t r u c t i o n (OM-22)

(OMERE) FOUNDATION - 5 DAYS

BASIC - 5 DAYS

FOUNDATION - 5 DAYS

DESIGNED FOR

DESIGNED FOR

DESIGNED FOR

Production operators and other non-engineering personnel

Operations, maintenance a n d engineering personnel who require

Small project managers, project engineers, facility engineers,

requiring a broad introduction t o production facilities a n d

an understanding o f t h e various types of Turbines, Pumps a n d

operations engineers, and purchasing personnel including t e a m

processes, including t h e separation, conditioning and disposition

Compressors used in the Energy Industry.

of produced oil, gas and water; including t h e c o m m o n operational difficulties that may arise, as well as the operational tactics used toresolvethem.

leaders a n d managers who plan, manage, or participate on multidiscipline project teams.

YOU WILL LEARN • -How to manage p u m p and compressor m a i n t e n a n c e j o b s a n d overhauls.

YOU WILL LEARN • Define project phases a n d execute t h e m skillfully

YOU WILL LEARN

• Develop Scopes o f W o r k a n d Execution Plans

• About t h e effects of produced fluid (OGW) compositions on facility design a n d operation

• How to identify key factors in effective e q u i p m e n t maintenance

• About various separation a n d conditioning processes for meeting specifications on oil, gas a n d produced water streams • How to determine the water vapor content of produced natural gas • How to recognize problems a n d dangers of hydrate f o r m a t i o n • About methods a n d issues in hydrate p r e v e n t i o n / i n h i b i t i o n

• Apply project m a n a g e m e n t skills to your current projects

This course will cover operations a n d maintenance considerations for a wide range of equipment. See course content, below:

COURSE CONTENT • Types of pumps and compressors and drivers, their c o m m o n applications a n d ranges of operation

understanding processes a n d operating issues c o m m o n t o all

• Evaluation a n d selection of pumps and compressors a n d their drivers for long-term efficient operations

• Produced Hydrocarbon Fluids

Gas Conditioning a n d

• Process Drawings

Processing

• Production Facility Operations

AuxiliarySystems (Gas Lift,

• Basic Physical Principles

Sea Water Treating)

• Key auxiliary systems including monitoring equipment, heat exchangers, lube a n d seal systems, and f u e l / p o w e r systems • Design, installation, operation, troubleshooting and maintenance considerations • C o m p r e s s o r t h e r m o d y n a m i c s a n d operating characteristics

• Oil and Condensate

• Performance curves and off-design evaluations

Processing

management approvals • Develop sustainable, repeatable knowledge m a n a g e m e n t for

ABOUT THE COURSE This course will provide a comprehensive presentation a n d discussion of m o d e m project m a n a g e m e n t principles a n d practices as they relate t o project concept selection, development planning, engineering design; procurement; a n d construction activities for facilities in the oil a n d gas industry. The specific training received in schedule a n d cost management, risk management, a n d t h e proper use of scarce resources (people and materials) will help t h e project manager make t h e best decisions possible. Upon completion of this course, t h e participant will

• Key compressor c o m p o n e n t s a n d auxiliary systems

• Produced Water Treating

• Guide projects through technical reviews a n d secure

projects

• -Operations a n d maintenance considerations

This course will provide t h e basic knowledge required for

COURSE CONTENT

• Develop checklists t o ensure project deliverables for each phase are addressed

ABOUT THE COURSE

ABOUTTHE COURSE

locations.

• Utilize control techniques and earned value analysis

know what t h e six project management phases entail a n d be

• Equipment specifications

able to employ key project m a n a g e m e n t knowledge areas a n d

• Compressor controls a n d monitoring devices

project control tools t o facilitate successful project outcomes.

• Driver a n d gear involvement

Participants will understand how project management process

• Economic considerations

groups relate t o one another, how execution plans are used t o

• Equipment monitoring a n d problem analysis

integrate t h e work effort, what tools are available for t h e project m a n a g e r t o use, what information will be generated, a n d what t h a t information means. The course is taught using a c o m b i n a t i o n of instruction, facilitated discussion, a n d hands-on exercises using "real-world" project examples related t o facilities design, procurement, a n d construction. The exercises will include both individual a n d group activities that will provide each participant with a visual application of t h e principles a n d practices discussed throughout t h e course.

COURSE CONTENT • Introduction t o project management systems for the oil & gas industry • Six phases of a project system • Key project management knowledge areas: - Leadership

- HSE M a n a g e m e n t

- Project Types

- Risk M a n a g e m e n t

- Contracting

- Interface M a n a g e m e n t

- Execution Planning

- Organization & Staffing

• Project Controls - Work Breakdown Structure

- Change Management

- Planning & Scheduling

- Reviews A p p r o v a l s

- Progress Measurement - Cost Estimating - Earned Value

2 0 1 3 SCHEDULE AND TUITION

2 0 1 3 SCHEDULE AND TUITION

MUSCAT

STAVANGER 3 - 7 JUN 2 0 1 3

US $ 4 , 5 8 6

14

5 - 9 AUG 2 0 1 3

US $ 4 , 5 7 8

US $ 3 , 6 9 1

w w w . j m c a m p b e l l . c o m I www.petroskills.com

2 4 - 2 8 NOV 2 0 1 3

I

1.405.321.1383

US $ 4 , 8 8 2

MUSCAT US $ 1 , 9 5 0

ISTANBUL

MIDLAND 1 1 - 1 5 NOV 2 0 1 3

7 - 1 1 SEP 2 0 1 3

HOUSTON

BRISBANE 5 - 9 AUG 2 0 1 3

2 0 1 3 SCHEDULE AND TUITION

1 4 - 1 8 SEP 2 0 1 3

US $ 4 , 8 8 2

HOUSTON US $ 2 , 5 0 0

1 4 - 1 8 OCT 2 0 1 3

US $ 3 , 5 2 9

ALL C L A S S E S A V A I L A B L E AT Y O U R L O C A T I O N . C O N T A C T US TODAY.

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John M -

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11

Campbell PetroSkills

Providing your young facilities engineers the knowledge and skills they need to perform on the job is a high-priority for any company. Achieving it quickly and cost effectively is the challenge. Working with your technical management and human resource teams to help your facilities engineers succeed is what we do. Whether it's developing technical competency maps, customized work experiences or delivering knowledge transfer through e-learning, face-to-face training, mentoring or coaching, John M. Campbell | PetroSkills has the experience and expertise to build performance-ready facilities engineers for your company. We've been doing it for over 40 years. To find out more, call 405-321-1383 or send us an email [email protected]

What Does This Young Facilities Engineer Need to Know? Asset Location: Northern Caspian Sea area Asset: $2 billion dollar gas field development, shallow water offshore & onshore facilities Life-cycle stage: Option selection (Front End) Environment: Severe climate conditions, environmentally sensitive region Technical challenges: high pressure/high temperature (HP/HT) reservoir, 20% H2S, acid gas/sulfur disposition, limited gas and hydrocarbon liquid export options, minimal in-country fabrication/construction capability Job location: London, UK - EPC contractor's office Job experience: 13 months

John M.

Campbell PetroSkills®