Petronas Overall SCC Project Briefing

ENGINEERING, PROCUREMENT, CONSTRUCTION  AND COMMISSIONING (EPCC)FOR  REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT (RAPID)  STEAM CRACKER COMPLEX (SCC) PROJECT

Date: Venue: 

Introduction Project Title

RAPID Steam Cracker Complex (SCC) Project

Business Objective

To meet both domestic and Asia’s energy and chemicals demand.

Project OWNER

PRPC Refinery and Cracker Sdn. Bhd.

CONTRACTOR

Consortium of Toyo Engineering Corporation and Toyo Engineering &  Construction Sdn. Bhd.

Project Coverage

1. 2. 3. 4. 5. 6.

Steam Cracker Unit Pygas Hydrogenation Unit Butadiene Extraction Unit Benzene Extraction Unit  Isobutylene Extraction Unit Utilities

RAPID Project Overview – Overall Scope RAPID

3rd Parties

Toyo’s  scope

RAPID Project Petronas Refinery & Petrochemical Corp. (PRPC)

Refinery

SCC

Petchem

Utilities

Tank Farm

Offsite & Interconnect

NonProcess

External Facilities

Evonik

PDWT

RGT2

PCP

(chem.)

(marine)

(regas)

(power)

State Projects

Other Projects

RAPID Project Overview – Overall Matrix PETRONAS – PROJECT LEADERSHIP TEAM (PLT)

: Critical : Non‐critical : Site, Infra, Building

INTEGRATED PROGRAM MANAGEMENT TEAM (IPMT) DIRECTORATE STEAM CRACKER PACKAGE 5

REFINERY PACKAGE 1,2,3,4

PETROCHEMICAL PACKAGE 6A,6B,7,8,9,11,26*

FLARE PACKAGE 14

Evonik

Regas Terminal 2 PDWT (Pengarang Deep Water Terminal)

INTERCONNECTING PACKAGE 14

TANKAGE PACKAGE 22A

SOLID HANDLING & WAREHOUSING PACKAGE 12 OFFSITES & UTILITIES PACKAGE 14 INDUSTRIAL GAS PRODUCTION PACKAGE 15 EFFLUENT PLANT TREATMENT PACKAGE 16 INCINERATOR PACKAGE 17 HV POWER DISTRIBUTION PACKAGE 13

SITE PREPARATION  WORKS PACKAGE 18 NON PROCESS  BUILDING PACKAGE 19 CONSTRUCTION  INFRA PACKAGE 20 RAW WATER  TREATMENT PLANT PACKAGE 20 TECHNICAL  CONTRACTS PACKAGE 21

PCP (Pengerang Co‐generation Plant)

*6A: LLDPE,   6B: LDPE,    7: Polypropylene,    8: CPU, PPU, BPA,  9: Elastomers,   11: EO/EG,   26: Poly Carbonate

RAPID Project Overview – EPCC Contractors PKG No.

Plants (Awarded at the same time)

EPC Contractor

Pkg.1

Refinery 1 (RFCC, PRU, etc.)

CTCI / Chiyoda

Pkg.2

Refinery 2 (CDU, ARDS, HCDU)

Sinopec

Pkg.3

Refinery 3 (CCR, NHT, DHT, etc.)

T-R

Pkg.4

Refinery 4 (SRU, ARU, SWS, etc.)

Petrofac

Pkg.5

Steam Cracker Complex (SCC)

TOYO

Storage Tank Yard

Punj Lloyd

Pkg.22A PKG No.

Other Facilities

EPC Contractor

Pengerang Co-generation Plant (2000MW)

Siemens, MMC

PDWT

Pengerang Deep Water Terminal (Tanks/Jetty)

Dialog, Vopak, Johor Government

RGT-2

Regasification Terminal 2 (2.0MMT/Y)

Samsung C&T

MOLF

Material Offloading Facility

Zelan Construction

Pkg.14

Utility and Offsite Facilities for RAPID

Technip-Fluor (EPCm)

Site Preparation Phase 1 & 2

Menta Construction Gadang Holdings

PCP

S/P

Project  Outline  ‐ Location (Pengerang) 

Pelabuhan Tanjung  Pelepas (Public Port) Pengerang to Tanjung Pelepas : ~145km Pengerang to Pasir Gudang: ~75km

Pasir Gudang and  Tanjung Langsat (Public Port)

RAPID SITE Marine Terminal  Ramunia Yard  (PDWT) & Regas 2 and Jetty

3. Project  Outline  ‐ Block Flow  Raffinate 1

Methanol

ISBL Facilities Ethylene Propylene

Refinery

Butadiene ROG

RFCC (PKG 1)

MTBE C3 Cut Raw C4

CDU (PKG 2)

NHT (PKG 3)

BDU Unit 2400 (185 kTA)

MTBE Unit 3420 (550 kTA)

Raffinate 2

BZU Unit 2600 (175 kTA)

Benzene

C4 Specialty MEK

Full Range Naphtha isoButane Recycle

HDT Naphtha

Raffinate 2

SCU Unit 2100 (1,291 kTA)

Raffinate 3

Raw PyGas H2

SGP (PKG 3)

Raffinate 1

C3/C4 LPG

PGH Unit 2500 (660 kTA) as feed

C6

C5 Recycle

C7-C8, C9+

C6 Recycle

Utility Center

Power & Utilities

(PKG 13, 14 & 15) Effluent

OSBL Facilities SCC Cooling Tower Unit 4730 (28 cells)

SCC Tank Farm Unit 5210 (41 units)

Effluent Plant (PKG 16A)

SCC Flare Stack Unit 6420 (2 stacks) Petchem Flare Stack Unit 6430 (2 stacks)

Petchem Plants

Project  Outline  ‐ Overall Timeline  EDC (= LOA) 18 Jul 14

RFSU (M52) 30 Nov 18

CD (T0) 15 Aug14

51.5 Months

28 Days

PA (M58) 29 May 19

6 Months

Time Guarantee : 57.5 Months  (BD to PA) KOM (M1) 25 Aug 14

MC (M49) 31 Aug 18

(48.5 Months)

(3 Months)

Engineering / Procurement / Construction 28 Days Signing the Contract Performance Bond Insurance Certificate Parent Company Guarantee Tripartite Agreement  w/Licensor Consortium Agreement Legal Opinion

Commissioning

1st Invoice

Start Up PTR

Project  Outline  ‐ Key Milestones  01 Jul 2015 Handover of Site Area Haulage Road available

30 Nov 2015 MOLF available for offloading

M12(b)

31 Aug 2017 Water & Air available at BL

M16(e)

M37(e)

01 Apr 2016 Heavy lifting start M21(b)

30 Nov 2017 Power & Steam available at BL

30 Nov 18 Facility RFSU

M40(e)

M52(e)

01 Aug 2016 Piping installation start

01 Dec 2017 Commissioning start

M25(b)

M41(b)

CD T0

M12(b)

01 Nov 2015 Deep U/G work start M16(b)

M37(e)

M16(e)

01 Dec 2015 Piling start M17(b)

M49(e) M52(e)

01 Nov 2017 Loop testing start

01 Jun 2016 Piping fabrication start M23(b)

M40(e)

M40(b)

01 Aug 2017 Loop testing start M37(b)

31 Aug 2018 Mechanical Completion M49(e)

THANK YOU Q & A