Perkins 1104c
February 24, 2018 | Author: Gilvan Junior | Category: N/A
Short Description
pecas do motor perkins...
Description
RJ7053 I
1I04C-44TA
2006110/04
ER EN C
E
RJ70531
O N
LY
161182
EF
The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts
R
Subject to any ·existing rights of third parties. the information given in this document is the property of Perkins Engines Limited and should not be copied. in whole or part. without the prior written consent of the Company.
Contents Introduction
Pg.4
2.
How To Use Your Parts Book
Pg.4
3.
Engine Breakdown
4.
Symbol Descriptions
5.
Parts Lists & Illustrations
6.
Parts Index
LY
1.
Pg. 5
Pg. 9
O N
Pg.ll
R
EF
ER EN C
E
Pg. 134
I Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine
LY
Always quote your build list and engine serial number when contacting your Perkins outlet.
I How to use your Parts Book
Front Page
O N
This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it ~asy to find the parts you require.
This lists your build list number and the date of publication of this book
E
Symbol Descriptions Provides a quick reference guide to the symbols used within the book.
ER EN C
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual.
EF
Parts Index
R
Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.
Eng;n' Ureakdown
Page
Section
Page
11
Pick-Up Sensor AFHR4291
37
Cylinder Block & Liners ACHROO47
13
Pick-Up Sensor AFHR4291
Crankshaft, Main & Big End Bearings ACHROO47
15
Boost Control Pipe AFHR4291
Pistons & Rings ACHROO47
17
Fuel Leak-Off Pipe AFHR4291
43
Connecting Rods ACHROO47
19
Fan Drive FBHR0895
45
Rear End Oil Seal ACHROO47
21
Sump GBHR2758
47
Cylinder Head Assembly ACHROO47
23
Dipstick & Filler Tube GBHR2758
49
Rocker Shaft Assembly ACHROO47
25
Oil Strainer GBHR2758
51
Timing Gear & Camshaft ACHROO47
27
Cylinder Head Cover HBHR2744
53
Fuel Injection Pump AFHR4291
29
Cylinder Head Cover HBHR2744
55
High Pressure Fuel Pipes AFHR4291
31
Breather HBHR2744
57
Atomisers AFHR4291
33
Blanking Plates HBHR2744
59
Throttle & Stop Controls AFHR4291
35
Oil Cooler JBHR2349
61
R
EF
ER EN C
E
O N
Short Engine ACE40004
LY
Section
I
39
41
Page 5
Section
Page
Section
Page
63
Blanking Plugs QDHR1380
89
Blanking Plates JBHR2349
65
Lubricating Oil Pump & Delivery Housing RBHR0029
91
Oil Filter JDHR0023
67 Turbocharger SBHR1548
93
Front End Drive Input KBHR0535
69
Water Pump LBHR2253
71
Water Pump LBHR2253
73
O N
Leak-Off Pipes SBHR1548
97
E
95
Water Outlet Housing LDHR0702
79
Timing Case QCHR0024
81
EF
77
R
Timing Case QCHR0024
Pipework & Connections SBHR1548
99
Exhaust Manifold SBHRI548
101
Air Charge Cooler TBHR0980
103
Air Charge Cooler TBHR0980
105
Air Charge Cooler TBHR0980
107
Pipework & Connections TBHR0980
109
Lift Pump VBHR2178
111
75
Water Outlet Housing LDHR0702
83
Timing Cover QCHR0024
85
Blanking Plates Q DHR1380
87
Page 6
Feed Pipes SBHR1548
ER EN C
Pipes LBHR2253
LY
Oil Filter JBHR2349
Engine Breakdown
113
Injection Pump to Filter Pipe VBHR2178
115
Heater Plugs WDHR0345
117
Engine Lifting Eyes XBHR0458
119
Engine Mounts ZCHR1175
121
Lubricating Oil Pressure Switch/Gauge ZJHR0547
123
Lubricating Oil Pressure Switch/Gauge ZJHR0547
125
Temperature Gauge & Sender ZLHR0360
127
Miscellaneous & Auxiliaries ZZHRI012
129
Top Service Kit SACR0350
131
Bottom Service Kit SGBR0381
133
R
EF
ER EN C
E
Filter to Injection Pump Pipe VBHR2178
LY
Page
O N
Section
I
Page 7
R
EF
ER EN C
E
O N
LY
Engine Breakdown
Page 8
Symbols and Notes Symbol
Description From Engine Number
--+1
Upto Engine Number Repairs and Replaces
LY
See Appropriate Section - Reference Number Alternative Order
O N
Remanufactured Part New for Old Part Number of Teeth ~
T
Thickness
Top
ER EN C
Left Hand
E
Bottom
Right Hand
Reference for Detailed Breakdown
Other Service Options Available
Cylinder Number
R
EF
See History Section
Page 9
Plate A
Short Engine
R
EF
ER EN C
E
O N
LY
ACE40004
Page 10
Short Engine
Plate A
I Item I 2
I Part No.
I References
RG40004 -ZZ50311
...•
ACE40004
J
Qty.
INotes
I Description
I
SHORT ENGINE
I
CYLINDER BLOCK KIT
I 4
CRANKSHAFT KIT CONRODKIT
-ZZ90222
-
5 6
-4115P015
4
PISTON AND RING KIT
-2418F704
I
SEAL - REOS HOUSING
7
-3211C002
10
METRIC BOLT
CD CD
Service Options
LY
3 4
ZZ90222P
I
CRANKSHAFT KIT - EXCHANGE
4115C311 4115C312
4 4
CON ROD ASSEMBLY CON ROD ASSEMBLY
GRADEF
4 4
4115C3 \3 4115C314
4 4
GRADE H GRADEJ
4 4
4115C315 4115C316 4115POl6
4 4 4
CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD ASSEMBLY
4115P017
~
T
~
T
Footnotes
(A)
ER EN C
I SERVICE BY COMPLETE ENGINE
4
GRADE K GRADEL (A)
R
EF
(A)
(+)0.50MM (+)1.00MM
CON ROD ASSEMBLY PISTON AND RING KIT PISTON AND RING KIT
GRADEG
E
5 5
O N
3 4 4
Page II
k & Liners Cylinder Bloc
~_~_ _ _ _ _ __
LY
ACHR0047
O N
10
.fS\
ER EN C
E
~
R
EF
'y
Page 12
6 5 4
I
8-~
3
Cylinder Block & Liners
Plate A
I Part No.
ZZ50311 f-
3 4
IIIff-33142111
5 6 7
I References
I Qty. I Description
W.
a.
I
~
ZZ50311
=
ZZ50311
I I
~
ZZ50311
2
~
ZZ50311 ZZ50311
I I
~
8
1-32166329
10
1-31120071 1-3241AOl2
I
II 12 13 14
1-3241AOII 1-0650588 f-065071O f-3212P008
15 16
f-3244A009 f-32141316
17 18
1-2485AI08 1-3212V006
19 20
1-2113A003 1-2314FOOI
21
1-3623A009
BEARING CAP BEARING CAP BEARING CAP BEARING CAP
I 2 I I I 2 2 I
THIMBLE SCREW
CAMSHAFT BUSH PLUG PLUG PLUG PLUG
PLUG DOWEL PLUG
PLUG
f-3688A039 ,-2314H033
I 4
GASKET - OIL FILTER HEAD SCREW
ZZ50311 L2113AOOI
I 4
CYLINDER BLOCK ASSEMBLY
a.
E I
PLUG PISTON COOLING JET SCREW BLANKING PLATE
m.
I 4 4
ER EN C
22 23
CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK
10
9 10
I Notes
LY
I 2
I
O N
Item
ACI-IR0047
History a. I
PISTON COOLING JET
R
EF
19
Page 13
Plate A
Crankshaft, Main & BOIg End Bearings
PPL026421
ACHR0047
R
EF
ER EN C
E
O N
5
LY
.0
Page 14
Plate A
Crankshaft, Main & Big End Bearings
I
.:) PPL026421
Item
I Part No.
IReferences
I
ZZ90222
r·...
5 6 7 8
CRANKSHAFT KIT
ZZ90222
I
CRANKSHAFT MAIN BEARING KIT
a.
I I 2
a.
-
~
-U5MBOOI8
0 ffil. 0 0
-31137561 -0500012
BIG END BEARING KIT THRUST WASHER
2 I
THRUST WASHER
WOODRUFF KEY CRANKSHAFT GEAR
I
3117C221
I
3 5 6
ZZ90222P U5MBOOl8A
I .L
(+)0.010"
U5MBOOl8B U5MBOOl8C
.L
(+)0.020" (+) 0.030"
31137312 31137322
.L
'T' 'T'
.L
'T'
'T'
.L
'T'
(+)0.007" (+)0.007"
I I I 2 2
O N
Service Options
3 3
Notes
I
ml.
-U5ME0026 -31137551
I
IQty. I Description
LY
2 3 4
ACHR0047
CRANKSHAFT KIT - EXCHANGE MAIN BEARING KIT - O/S MAIN BEARING KIT - O/S
MAIN BEARING KIT - O/S THRUST WASHER THRUST WASHER
a. ZZ90222 LU5MEOOl3
-.0...
I I
CRANKSHAFT KIT BIG END BEARING KIT
R
EF
ER EN C
I 4
E
History
Page 15
Pistons & Rings
Plate A
ACHR0047
EF
ER EN C
E
5
O N
LY
I
R
4
Page 16
Pistons & Rings
Plate A
I I 4115POl5 2 3 4 UPRKOOO2 5 Service Options
I References
I Qty. I Description
0 ...,
4 I I 2 I
PISTON AND RING KIT PISTON PISTON PIN CIRCLIP PISTON RING KIT
4 4
PISTON AND RING KIT PISTON AND RING KIT
4115POl5 => 4115POl5
E2721332
I I
4115POl6 4115POl7
.L
T
.L
T
Footnotes
I SERVICE BY COMPLETE ENGINE
(A) (A)
R
EF
ER EN C
E
(A)
(+)O.50MM (+)1.00MM
I Notes
LY
I Part No.
O N
Item
ACHR0047
Page 17
Connecting Rods
ACHR0047
R
EF
ER EN C
E
O N
LY
=====-______JL
Page 18
Plate A
Connecting Rods
ACHROO47
I I 2 3 t3112AOO5 4 3212VOO3 Service Options
I Qty. I Description
0 =
4 I
SERVICE OPTION
I Notes
2
CONRODKIT CON ROD SMALL END BUSH CON ROD BOLT
4 4 4 4 4 4
CON CON CON CON CON CON
ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY
GRADE F GRADEG GRADE H GRADEJ GRADE K GRADEL
R
EF
ER EN C
E
4115C311 4115C312 4115C3 \3 4115C314 4115C315 4115C316
I References
LY
I Part No.
O N
Item
Page 19
Rear End Oil Seal
Plate A
R
EF
ER EN C
E
O N
LY
ACHR0047
Page 20
Rear End Oil Seal
Plate A
I
I Part No.
2
2418F704 3211C002
.1 References
J
I Qty. I Description
Notes
I
SEAL - REOS \-lOUSING
10
METRIC BOLT
R
EF
ER EN C
E
O N
LY
Item
ACHR0047
Page 21
Cylinder Head t \ ssembly
ACHR0047
25
LY
~19
~20
13~
11-8
24
I
8/16 ~17
Lt, .--{j
12~
I
-I
ER EN C
E
0
r'
O N
,.~21 14~ ~18
3
R
EF
6~
Page 22
23
@-7
Plate A
Cylinder Head Assembly
ACHROO47
I Item
IPart No.
IReferences
I
Qty.
I Description CYLINDER HEAD KIT CYLINDER HEAD ASSEMBLY
ZZ80268
=-
2
3 4
-3313E021
5 6
~
I Notes
ZZ80269 ZZ80268
CYLINDER HEAD VALVE GUIDE
-3313E021 -3314A151
4 4
VALVE GUIDE VALVE SEAT INSERT
7
-3314A161
8
-32416117
4 2
PLUG PLUG INTAKE VALVE
-0650588 f-3142H071
4 4
II 12 13
r--2418M519 f-3174A016 r--3342AOII
4
14 15
r--3142W004 r--3142A151
8 4
16 17
f-2418M517 f-3174A016
4 4
18 19
f-3342AOII f-3142W004
4
20 21
f-3278A006 r--2415H003
25
VALVE STEM SEAL VALVE SPRING CAP
(A)
VALVE COLLET EXHAUST VALVE
SEAL - VALVE STEM VALVE SPRING
(B)
CAP VALVE COLLET
E 8
ER EN C
22 23 24
4 4
VALVE SEAT INSERT
O N
9 10
LY
4
'-2431154
3681E051 3218AOII
7
3218AOl2
3
PLUG SEAL-SENSOR
PLUG GASKET - CYLINDER HEAD CYLINDER HEAD BOLT CYLINDER HEAD BOLT
l'OO'"ot~ I
GREEN
R
EF
(A)
Page 23
Plate A
Rocker Shaft Assembly
ACHR0047
R
EF
ER EN C
E
O N
LY
I
Page 24
Plate A
Rocker Shaft Assembly
ACHROO47
I
I Part No.
I References
I Qty. I Description ROCKER SHAFT ASSEMBLY
4115R612 2
-4115R703
4 5
ROCKER SHAFT ASSY - MINOR ~
3
4115R703
[2485A104 -4115R314
ROCKER ARM SHAFT 2
PLUG
4
ROCKER ARM ASSEMBLY
6
~
4115R314
ROCKER ARM
7
~
4115R314
PAD
9
EOS76052
NUT SCREW
32114145
10
-3174A015
3
11
-4115R315
4
12
~
4115R315
13
~
4115R315
14 15 16
I
ROCKER SHAFT SPRING
O N
8
I Notes
LY
Item
ROCKER ARM ASSEMBLY ROCKER ARM PAD
E0576052
NUT
SCREW
32114145 -2722A022
2
CIRCLIP
17
~2134A502
2
18
,-2316A901
I
SCREW
19
,-2316A902
3
SCREW
R
EF
ER EN C
E
WASHER
Page 25
1"· Immg Gear & C amshaft
Plate A
R
EF
ER EN C
E
O N
LY
ACHR0047
Page 26
Timing Gear & Camshaft
Plate A
I Item
I
Part No.
I References
ACHR0047
I Qty. I Description
I Notes
I
CAMSHAFT
3142U031
8
TAPPET
3
31434307
8
4
0500012
PUSH ROD WOODRUFF KEY
R
EF
ER EN C
E
O N
LY
31410222 2
Page 27
Fuel InJ· eel"IOn Pump
O N
LY
AFHR4291
R
EF
ER EN C
E
12
Page 28
'~
~)))® \
14 13
Fuel Injection Pump
Plate A
I
I References
I
2644H042
I!l !31
b.
~
2644H042
2
rr-26420318
3 4
r-26420469
5
r-3161C012 r-2318A108 ,-KI34AFOI
6 7
a.
I Qty. I Description I
I Notes
FUEL INJECTION PUMP
I
FUEL INJECTION PUMP
I I
SEAL - 0 RING SOLENOID ADAPTOR
I I
NUT WASHER
I
8
3 I17L26 I
1
9 \0 II
24110008 2314H004 3641A007
3 3 I
12 13
2314H003 23 I 8A603
I 1
14
2314J002
I
History
LY
I Part No.
FUEL INJECTION PUMP GEAR WASHER SCREW
O N
Item
AFHR4291
BRACKET SCREW
NUT SCREW
a. 2644H016
1
2644H009
1
FUEL INJECTION PUMP
1
FUEL INJECTION PUMP
R
EF
ER EN C
E
1
b.
Page 29
High Pressure Fuel Pipes
Plate A
I
AFHR4291
R
EF
ER EN C
E
O N
LY
4
Page 30
High Pressure Fuel Pipes
Plate A
I
IPart No.
I References
I 2 3 4 5 6 7
3525AIOI 3525AI02 3525AI03 3525A \04 2481YOII 2481Y012 2646E019
W. W. W.
m. W.
a. a. a. a. a.
I Qty. I Description I I I I I I I
PIPE - FUEL PIPE - FUEL PIPE - FUEL PIPE - FUEL CLIP CLIP CLIP
IN] IN] INJ INJ
I I 1 I 1
PIPE - FUEL PIPE - FUEL PIPE - FUEL PIPE - FUEL CLIP
IN] NO I CYL IN] NO 2 CYL IN] NO 3 CYL IN] NO 4 CYL
History
R
EF
ER EN C
E
3525A061 3525A062 3525A063 3525A064 2646E017
NO I CYL NO 2 CYL NO 3 CYL NO 4 CYL
O N
a.
1 2 3 4 5
I Notes
LY
Item
AFHR4291
Page 31
Plate A
Atomisers
R
EF
ER EN C
E
O N
LY
AFHR4291
Page 32
Atomisers
Plate A
I
I Part No.
I 2 3 4 5 6
2645K012
7
2314W009
I References ~
2645K012
ml. mt mt
a. b. b.
E'626460064 4SK612 L3IIFF02 3751A241
I Qty. I Description
I Notes
4 I I I I 4
INJECTOR INJECTOR NOZZLE HOLDER INJECTOR NOZZLE SEAL - INJECTOR INJECTOR WASHER INJECTOR CLAMP
4
SCREW
a. 6
3751A231
4
6 7
3274A004 2314W008
4 4
INJECTOR CLAMP
INJECTOR CLAMP SCREW
R
EF
ER EN C
E
b.
O N
History
LY
Item
AFHR4291
Page 33
Throttle & Stop C on t rols
Plate A
R
EF
ER EN C
E
O N
LY
AFHR4291
Page 34
Throttle & Stop Controls
Plate A
I Item
I Part No.
I References
I 2 3 4
3653A017 2314HOO2 24810558 24810456
W.
a.
AFHR4291
I Qty. I Description I
BRACKET SCREW CLIP CLIP
I
ml.
a.
I I
LY
History a. 3651AOl6 24810556
SUPPORT BRACKET CLIP
I I
R
EF
ER EN C
E
O N
I 4
I Notes
Page 35
Pick-Up Sensor
Plate A
R
EF
ER EN C
E
O N
LY
AFHR4291
Page 36
2
Pick-Up Sensor
Plate A
I Item
I Part No.
2
2848A127 3161COl7
IReferences m.
AFHR4291
I Qty. I Description
I Notes
WATER TEMPERATURE SENSOR CABLE
b.
History
a.
2848AI23
WATER TEMPERATURE SWITCH
3278A006
R
EF
ER EN C
E
O N
b.
LY
2415H003
PLUG SEAL - 0 RING PLUG SEAL-SENSOR
3278A005 2415HOOI
Page 37
Plate B
Pick-Up Se nsor
R
EF
ER EN C
E
O N
LY
AFHR4291
Page 38
Pick-Up Sensor
Plate B
I Part No.
AFHR4291
References
Description
Notes
PLUG
R
EF
ER EN C
E
O N
LY
2485AI09
Page 39
- - - - - - - - IPlateA Boos t Control Pipe
R
EF
ER EN C
~
8
E
O N
LY
- - - - - - i:AF.HHIR4291
Page 40
Boost Control Pipe
Plate A
I
I Part No. 4121A063
2 3 4
t3353D004
mt
a.
~
4121A063
PIPE - BOOST PIPE - BOOST UNION NUT OLIVE UNION NUT OLIVE CLIP
33811112
5
0206002
6
0576111 0566002 K138AF02
I Notes
O N
7 8
IQty. IDescription
I References
LY
Item
AFHR4291
R
EF
ER EN C
E
PIPE - BOOST
Page 41
Fuel Leak-Off Pipe
Plate A
AFHR4291
R
EF
ER EN C
E
O N
LY
I
Page 42
Plate A
Fuel Leak-Off Pipe
AFHR4291
I Part No.
2646F501 2646E501
Notes
Description
HOSE
3
CAP
R
EF
ER EN C
E
O N
LY
2
References
Page 43
Fan Drive
Plate A
FBHR0895
R
EF
ER EN C
E
O N
LY
I
Page 44
Fan Drive
Plate A
I
FBHR0895
I Part No. 4113K005
I
2
2314J005
4
3
3115CI13
FAN DRIVE HOUSING SCREW FAN DRIVE PULLEY
R
EF
ER EN C
E
O N
LY
I References
INotes
I Qty. I Description
Item
Page 45
Plate A
Sump
R
EF
ER EN C
E
O N
LY
GBHR2758
Page 46
Plate A
Sump
Item
I
Part No.
I
References
I I
GBHR2758
Qty.
I
I Notes
Description
3717E241
SUMP
2
3681K037
GASKET - SUMP
3
3627P041
4
23110039
SCREW
5
3211POl]
2
STUD
6
2318A603
2
NUT
7
32186405
2
PLUG
8
2415715
2
SEAL - 0 RING
9
2431154
I
10
2431154 2431AOl6
I
2314H023
2
I]
2314H759
14
2314HOl5
4
15
2314H003
8
rnI.
a.
4
SCREW
SCREW
SCREW
4
SCREW
R
EF
ER EN C
2] 14H020
PLUG
SCREW
E
IHi"",
O N
II
12
'°1]
PLUG PLUG
LY
BRIDGE PIECE 2
Page 47
Dipstick & Filler Tube
Plate A
R
EF
ER EN C
E
4
\
LY
(
GBHR2758
O N
I
Page 48
)
Dipstick & Filler Tube
Plate A
I
I Part No.
I Qty. I Description
I References
3577A 125 2 3
[33530005
==-
I Notes
TUBE ASSEMBLY TUBE
3577A125 3577AI25
NUT
3178C088
DIPSTICK
5
33812116
OLIVE
R
EF
ER EN C
E
O N
4
LY
Item
GBI-IR2758
Page 49
Oil Strainer
Plate A
GBHR2758
E
O N
LY
I
1
R
EF
ER EN C
/
Page 50
Oil Strainer
Plate A
I I Part No.
I
3765AIOI
2 3
36832 \37 2314H006
I References
I Qty.
1
1
Description
Notes
OIL SUCTION STRAINER GASKET SCREW
2
R
EF
ER EN C
E
O N
LY
Item
GBHR2758
Page 51
---------
Plate A
Cylinder Hea d Cover
-------1-
o
R
EF
ER EN C
E
O N
10
===------
LY
-----
HHBBI-HR2744
Page 52
Cylinder Head Cover
Plate A
I
I 2
I Part No. 4142X312
-
I References
I Qty. I Description
ml.
a.
I
e>
4142X312
I I
CYL HEAD COVER ASSY CYLINDER HEAD COVER
3
-3681A055
4
-2161AOII
5
-3174A017
10 I
6 7
-3788A002
I
-3789AOOI -3615A009
I
9 \0 II 12 13
-4142X099
I e>
[2415AI3I
4142X099
I I
History a. 4 I 42X292
I
SCREW CAP
OIL FILLER CAP
OIL FILLER CAP SEAL -0 RING
CYL HEAD COVER ASSY
R
EF
ER EN C
E
I
SPRING CAP DIAPHRAGM COVER PLATE
I 4 I
-2151AOOI -3788A003
GASKET - CYL. HEAD COVER SCREW
O N
8
I Notes
LY
Item
HBHR2744
Page 53
Cylinder I-lead Cover
Plate B
HBHR2744
R
EF
ER EN C
E
O N
LY
I
Page 54
Plate B
Cylinder Head Cover
HBHR2744
I Part No.
Notes
Description
3788NOO3
I
COVER
2314FOO3
3
SCREW
R
EF
ER EN C
E
O N
LY
2
References
Page 55
Plate A
Breather
R
EF
ER EN C
E
2
O N
~5
Page 56
LY
HBHR2744
4
Breather
Plate A
I 4 J34K022
t2415A068 2415H701 2314F005 33872632 3175P003 2481877 36241123
I References
I Qty. I Description
W.
a.
~
4134K022
I I I I 2 I I I I
m a.
History a. 4134KOl5 C3688A038 2161AOII
I I 2
PIPE - BREATHER BREATHER PIPE SEAL - 0 RING SEAL- 0 RING SCREW HOSE SPRING HOSE CLIP SUPPORT BRACKET
PIPE - BREATHER GASKET - BREATHER SCREW
R
EF
ER EN C
E
I 4
I Notes
LY
I 2 3 4 5 6 7 8 9
I Part No.
O N
Item
HBHR2744
Page 57
Blanking Plates
Plate A
R
EF
ER EN C
E
O N
LY
HBHR2744
Page 58
Blanking Plates
Plate'\
I Part No.
HBHR2744
References
Description
Notes
PLUG
R
EF
ER EN C
E
O N
LY
2485AI24
Page 59
Oil Cooler
eo PPL026084
LY
JBHR2349
ER EN C
E
O N
2
3
~
~
R
EF
8
Page 60
)
I~ I
9
I
Oil Cooler
Item
I
PPL026084
I Part No.
I 2 3 4 5 6 7 8
4134W021 1-2486A217 1-3685A025
9
~2314H006
I Qty. I Description OIL COOLER OIL COOLER GASKET - OIL COOLER HOUSING GASKET - OIL COOLER SCREW SCREW SCREW SCREW
2 ~
I Notes
4134W021 3 8 2 4
R
EF
ER EN C
E
O N
rr-3685A033 1-2314KI61 1-2314H004 1-23110060
I References
JBHR2349
LY
.::>
Plate A
Page 61
Oil Filter
PJateA
O N
2
R
EF
ER EN C
E
/
JJEBIHHR2349
LY
--------T
Page 62
Oil Filter
Plate A
I Item
I Part No.
2
3773A061 3688A039 23141-1034 3278A007
5
24151-1009
I Qty. I Description
I Notes
OIL FILTER HEAD GASKET - OIL FILTER HEAD SCREW PLUG SEAL - ORING
4 I
R
EF
ER EN C
E
O N
LY
3 4
I References
JBHR2349
Page 63
Blanking Plates
Plate A
R
EF
ER EN C
E
)
O N
LY
JBHR2349
Page 64
Blanking Plates
Plate A
I
I Part No.
I 2
3753A071 3688A041
3
2314H034
I References
INotes
I Qty. I Description BLANKING COVER GASKET - OIL FILTER I-lEAD SCREW
4
R
EF
ER EN C
E
O N
LY
Item
JBHR2349
Page 65
Plate A
Oil Filter
R
EF
ER EN C
E
O N
LY
JDHR0023
Page 66
Oil Filter
Plate A
I Part No.
JDHR0023
References
Notes
Description
OIL FILTER
R
EF
ER EN C
E
O N
LY
2654407
Page 67
Plate A
Front End Drive Input
KBHR0535
ER EN C
E
O N
LY
I
R
EF
3
Page 68
Front End Drive Input
Plate A
I Item
I
Part No.
I References
KBHR0535
I Qty. I Description I
CRANKSHAFT PULLEY BLOCK
3
BOLT
3115T051
3241NOOI 32186137
I
R
EF
ER EN C
E
O N
LY
2 3
I Notes
Page 69
Water Pump
Plate A
R
EF
ER EN C
E
O N
LY
LBHR2253
Page 70
Water Pump
Plate A
I
I References
I Qty.. 1Description
I-
-
-
13
14 15 16 17 18
= = = = = = = = = = = =
U5MWOl94 U5MWOl94 U5MWOl94 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72
-24880232 ~3682AOII
2314KI64 2314H005 2314HOl2
Footnotes
I ALSO INCLUDED IN REPAIR KIT U7LWOI72
WATER PUMP KIT WATER PUMP BODY COVER GASKET IMPELLER DRIVE SHAFT SEAL CIRCLIP CIRCLIP ROLLER BEARING OIL SEAL BEARING WATER PUMP GEAR GASKET - WATER PUMP SCREW SCREW SCREW
(A)
R
EF
ER EN C
(A)
I I I I I I I I I I I I I I I 2 2 5
LY
U5MWOl94
I Notes
E
I 2 3 4 5 6 7 8 9 10 II 12
I Part No.
O N
Item
LBHR2253
Page 71
Water Pump
Plate B
R
EF
ER EN C
E
O N
LY
LBHR2253
Pnge 72
Water Pump
Plate B
I Item
I References
I Qty. I Description
U7LWOI72 ~ ~ ~ ~ ~ ~
~
U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72
-24880234 -3682AOII
~
U7LWOI72
O N
-
REPAIR KIT - WATER PUMP IMPELLER ROLLER BEARING BEARING OIL SEAL SEAL CIRCLIP CIRCLIP GASKET - WATER PUMP DRIVE SHAFT GASKET - WATER PUMP
LY
-
I Notes
R
EF
ER EN C
E
I 2 3 4 5 6 7 8 9 10 II
I Part No.
LBHR2253
Page 73
Plate A
Pipes
R
EF
ER EN C
E
O N
LY
LBHR2253
Page 74
Pipes
Plate A
I Item
IPart No.
IReferences
LBHR2253
IQty. IDescription CONNECTION CONNECTION
4133L048 2
~
4133L048
2418F002
t2418FOOI 2314H003
SEAL - 0 RING I
SEAL- 0 RING
2
SCREW
R
EF
ER EN C
E
O N
LY
3 4 5
0=1>
I Notes
Page 75
Plate A
Water Outlet Housing
-
LDHR0702
3\ /0\12004
R
EF
O N
ER EN C
E
2
LY
r'
Page 76
Water Outlet I-lousing
-
I Part No.
I
4133L501
3 4
I-
I
References
=
LDHR0702
t2415H008
Notes
CONNECTION CONNECTION
4133L501
2485C041
2314H004
I
I Qty. I Description
THERMOSTAT I
SEAL - WATER OUTLET
2
SCREW
R
EF
ER EN C
E
O N
LY
5
I
31101/2004
Item
2
Plate A
Page 77
Water Outlet Housing
f-+
0 I102/2004
Plate A
LDHR0702
R
EF
O N
ER EN C
E
2
LY
'-5
Page 78
Water Outlet Housing
1-+
I Qty. I Description
=-
t"15H219
2314H004
~
I Notes
CONNECTION CONNECTION THERMOSTAT SEAL - WATER OUTLET SCREW
4133L507 4133L507 2
R
EF
ER EN C
E
O N
LY
5
I References
LDHR0702
4133L507
2 3 4
I
0 I 102/2004
Item I Part No. I
Plate A
Page 79
Timing Case
R
EF
ER EN C
E
O N
LY
QCHR0024
Page 80
Timing Case
Plate A
I I Part No.
I 2 3 4 5
3716C471 2418F437 2314H003 23141-1034 3681P053
I References
rn.
b.
m. m.
a. a.
I Qty. I Description
I Notes
I I 8 4 I
TIMING CASE FRONT OIL SEAL SCREW SCREW GASKET - TIMING CASE
GASKET - TIMING CASE GASKET - TIMING CASE
LY
Item
QCHR0024
History 5 5
3617VOl5 3617V016
I I
2
2418F436
I
SEAL - FRONT END OIL
R
EF
ER EN C
E
b.
O N
a.
Page 81
Plate B
Timing Case
R
EF
ER EN C
E
O N
LY
QCHR0024
Page 82
Timing Case
Plate B
I Item
I Part No.
I References
I
4111A034
13! 13!
d. e.
= =
g. 4111A034 4111A034
4
3272A041
5
3241A025
6 7
2314JOII 3117NOOI 0500012 3112XOII 2116053 3321A003 2314J606
8
9 \0 II 12
mt mt
I
IDLER GEAR
I I
IDLER GEAR BUSH
I
HUB
I
PLATE
3 I I I I I I
SCREW CAMSHAFT GEAR WOODRUFF KEY THRUST WASHER DOWEL WASHER SCREW
d. b.
13!r 13! a. 13! c. 13! c.
I
PLATE
I
HUB
3241H009 2314JOIO
I 3
PLATE SCREW
4111A034 L0050345
I 2
IDLER GEAR IDLER GEAR BUSH
3117N042
I
IDLER GEAR
33426161
I
HUB
3117N041
I
IDLER GEAR
5
3241A021
4
3272A026
5 6 d.
I 3 e.
I f.
4 g.
R
EF
I
ER EN C
b.
c.
E
History a.
I Notes
LY
[
mt
I Qty. I Description
O N
2 3
QCHR0024
Page 83
Timing Cover
R
EF
ER EN C
E
O N
LY
QCHR0024
Page 84
3
Timing Cover
Plate A
I
I 2 3 4 5 6
I Part No. 4142A504
I References m. e>
[3681P047
IQty. I Description
a. 4142A504
I I
TIMINGGEAR COVER TIMING COVER
I
2314H002 2314HOl2
9
GASKET - TIMING CASE COVER SCREW
5
SCREW
2314J002
I
SCREW
I
TIMINGGEAR COVER
History 3.
4142A502
R
EF
ER EN C
E
O N
I
INotes
LY
Item
QCHR0024
Page 85
PlatcA
Blanking Plates
LY
QDHR1380
~
E
2
O N
5
ER EN C
4
R
EF
/
Page 86
~
Blanking Plates
Plate A
I Item
I Part No.
IReferences
QDHRI380
IQty. I Description BLANKING PLATE BLANKING PLATE SEAL- 0 RING SCREW SCREW
4148K006 ~
2 3 4
5
R
EF
ER EN C
E
O N
LY
5
4148K006
[2415H503 2314H032 2314J002
I Notes
Page 87
Blanking Plugs
Plate A
R
EF
ER EN C
E
O N
LY
QDHRI380
Page 88
Blanking Plugs
Plate A
I
2314C049 2415D053
References
ml.
Description
Notes
SCREW
a.
WASHER
R
EF
ER EN C
E
O N
PLUG
LY
Part No.
QDHRI380
Page 89
. Oil Pump & Delivery Housing Lubricating
Plate A
LY
RBHR0029
ER EN C
E
O N
?-20
I
I
'- > f?-17
t
R
EF
/~ ~~5 ~19 ~
Page 90
2
I
18 16,
I
!-22
Lubricating Oil Pump & Delivery Housing
Plate A
I
rr-2314H951 r--3272A022 r--3321A006 r--2318F605 r-3117A101 r-4111A029
W.
I I I I I I I I I I 5 I I I I I I I I I I 6
e>
a. 4111K073
m.
a.
e>
4111A029
e>
41 I IK068 4111K068
[31120031 r--2314C945 r--3753R351 r--4111K068
II
[ r-U5MK0695
~3245A002
3174A021 3218A013 r--3244AOI3 '-33137409 2314JOl2
e>
ER EN C
12 13 14 15 16 17 18 19 20 21 22
I Qty. I Description
I Notes
BALANCER FRAME BOLT SHAFT THRUST WASHER NUT BALANCER GEAR BALANCER GEAR GEAR BEARING SCREW COVER ROTOR ROTOR ROTOR RELIEF VALVE CONTACT SPRING PLUG DOWEL THIMBLE SCREW
LY
4111K073
I References
E
I 2 3 4 5 6 7 8 9 10
I Part No.
O N
Item
RBHR0029
History a.
4111K073 L3272AOI8
I I
BALANCER SHAFT
R
EF
I 4
Page 91
Turbocharger
Plate A
~,
O N
2
I
cb 0
I
R
EF
ER EN C
E
I
Page 92
LY
SBHRI548
Turbocharger
Plate A
I Item 1 2 3 4
I Part No.
I References
SBHRI548
I Qty. I Description
I Notes
TURBOCHARGER GASKET-TURBOCHARGER
2674A225 3688A029 2313M377 2318A634
4
STUD
4
NUT
...•
TURBOCHARGER
R
EF
ER EN C
E
O N
2674A225P
LY
Sen'icc Options
Page 93
Feed Pipes
R
EF
ER EN C
E
O N
LY
--------ISSIBIJHHRI548
Page 94
Feed Pipes
Plate A
I I Part No. 4128A028
-2131A506 -2131A506 -3218R036 -2131A506 -2131A506 -3218R036
=
I Notes
PIPE - TURBO OIL FEED PIPE - TURBO OIL FEED WASHER
4128A028
WASHER I
BANJO BOLT WASHER
4 2
WASHER BANJO BOLT
R
EF
ER EN C
E
O N
2 3 4 5 6 7 8
IQty. I Description
I References
LY
Item
SBHRI548
Page 95
Leak-Off Pipes
R
EF
ER EN C
E
O N
LY
SBHRI548
Page 96
4
Plate A
Leak-Off Pipes
SBHRI548
Item 2
I Part No.
IReferences
INotes
I Qty. I Description GASKET PIPE - TURBO OIL DRAIN SCREW GASKET SCREW
3688A035 3584A002
3
2314F004
2
4 5
3688A036 2314H003
2
R
EF
ER EN C
E
O N
LY
I
Page 97
Pipework & C onnections
Plate A
R
EF
ER EN C
E
O N
LY
SBHRIS48
Page 98
Pipework & Connections
Plate A
I
I References
I Qty. I Description BRACKET
3824A081 2
2314.1004
3
3766Al31
4
2314.1003
I Notes
2
SCREW
3
SCREW
EXHAUST ELBOW
5
3347A041
6
2313M377
3
STUD
7
2318A634
3
NUT
ADAPTOR
R
EF
ER EN C
E
O N
LY
Item I Part No.
SBHRI548
Page 99
Exhaust Manifold
Plate A
R
EF
ER EN C
E
O N
LY
SBHRI548
Page 100
2
Exhaust Manifold
Plate A
I Item
I Part No.
J
References
SBHR1548
IQty. I Description EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD SCREW
3778E213 3681V512
I
3
3218J013
8
R
EF
ER EN C
E
O N
LY
2
I Notes
Page 101
Plate A
Air Charge Cooler
LY
TBIIR0980
R
EF
ER EN C
E
O N
3
Page 102
Air Charge Cooler
Plate A
I Item
361lM006 3684N503 2314H033
IReferences
I Qty. I Description
I Notes
PLATE
GASKET 4
SCREW
R
EF
ER EN C
E
O N
LY
2 3
I Part No.
TBHR0980
Page 103
Air Charge Cooler
Plate B
R
EF
ER EN C
E
O N
LY
TBHR0980
Page 104
Air Charge Cooler
Plate B
I Item
3611M006 3684N503 2314H033
I References
I
I Qty. I Description
Notes
PLATE GASKET SCREW
4
R
EF
ER EN C
E
O N
LY
I 2 3
I Part No.
TBHR0980
Page 105
Air Charge Cooler
Plate C
R
EF
ER EN C
E
O N
LY
TBHR0980
Page 106
Air Charge Cooler
Plate C
I Item
I Part No.
I References
TBHR0980
IQt y.
J
I
3611 M006
PLATE
2 3
3684N503 2314H033
GASKET SCREW
R
EF
ER EN C
E
O N
LY
4
I Notes
Description
Page 107
Pipework & Connections
Plate A
TBHR0980
LY
I
R
EF
ER EN C
E
O N
4
Page 108
Pipework & Connections
Plate A
I Item
I Part No.
I References
TBHR0980
I Qty. I Description CONNECTION CONNECTION
4148K007
=-
2
3
4148K007
[3682AOI3 2314H034
GASKET - IND MANIFOLD SCREW
4
R
EF
ER EN C
E
O N
LY
4
I Notes
Page 109
Lift Pump
«:l
PPL023952
VBHR2178
I
............-8
/' "-.....
~ 13
LY
'-
~~
I
i"-
O N
;/
I
I
R
EF
ER EN C
- _I
E
I
~! 7
1Page 110
6
Plate C
Lift Pump
I
eo PPL023952
-
[
5 6
-2656F837
7 8
-2656F836 U5MK0696
~2314F009
9 10
11
213IA507 3763A046
I I
LIFT PUMP LIFT PUMP
I e>
26560201
I
FUEL FILTER FUEL FILTER ELEMENT
e>
26560201
I
ORING
I I
BOWL
m. e> ~
W.
a.
I
DRAIN PLUG MOUNTING KIT
U5MK0696 U5MK0696
6 3
MOUNTING SPACER
a.
3 3 I
History a. I
3
WASHER CONNECTION
MOUNTING KIT
SCREW
R
EF
ER EN C
U5MK0696 L2314F909
SCREW
E
8 II
I Notes
4132AOl4
-26560201
4
I Qty. I Description
e>
4132AOl4
3
12 13
I References
LY
I 2
I Part No.
O N
Item
VBHR2178
Page III
Plate A
Filter to Injection Pump Pipe
VBHR2178
R
EF
ER EN C
E
O N
LY
I
Page 112
Filter to Injection Pump Pipe
Plate A
I Part No.
VBHR2178
References
Description
Notes
PIPE - LOW PRESSURE FUEL
R
EF
ER EN C
E
O N
LY
2646FOOI
Pagc 113
Injection Pum p to Filter p.Ipe
VBHR2178
R
EF
ER EN C
E
O N
LY
eo PPL030522
Page 114
Plate B
Injection Pump to Filter Pipe
.0
I
PPL030522
Item/ Part No.
I References
VBHR2178
I
I Qty. I Description
2646F009 3763A045
PIPE - LOW PRESSURE FUEL CONNECTION
3 4
KI38AF02 24810456
CLIP CLIP
5
3733AOII
6
24810558
BRACKET
CLIP
R
EF
ER EN C
E
O N
2
LY
2
Notes
Page 115
Plate A
Heater Plugs
E
O N
LY
WDHR0345
R
EF
ER EN C
/
Page 116
Heater Plugs
Plate A
I 2666AOl6 3161COl9
GLOWPLUG BAR
4
I!l
a.
Notes
Description
References
I
R
EF
ER EN C
E
O N
BAR
LY
Part No.
WDHR0345
Page 117
Plate A
Engine Lifting Eyes
R
EF
ER EN C
E
O N
LY
XBHR0458
Page 118
Engine Lifting Eyes
Plate A
I Item I Part No. 3617AOl5 2314J002
3
3624AOl6
4
2314J002
I Qty. I Description
I Notes
LIFTING BRACKET
rnt
2
SCREW
2
SCREW
LIFTING BRACKET
a.
LY
2
I References
XBHR0458
R
EF
ER EN C
E
O N
LIFTING BRACKET
Page 119
Plate A
Engine Mounts
ZCHR1I75
R
EF
ER EN C
E
O N
LY
I
Page 120
Engine Mounts
Plate A
I Part No.
Description
References
Notes
PLUG
4
R
EF
ER EN C
E
O N
LY
3212V004
ZCHRI175
Page 121
Plate A
Lubricating Oil Pressure Switch/G auge
---
R
EF
ER EN C
E
O N
LY
ZJHR0547
Page 122
Lubricating Oil Pressure Switch/Gauge
Plate A
I I
ZJHR0547
Item
I Part No.
I
3278A004
PLUG
2
2415H002
SEAL - SENSOR
I Qty. I Description
I Notes
R
EF
ER EN C
E
O N
LY
References
Page 123
. Oil Pressure Switch/Gaugc Lubricatmg
Plate B
R
EF
ER EN C
E
O N
LY
ZJHR0547
Page 124
Lubricating Oil Pressure Switch/Gauge
Plate B
I Part No.
Z.IHROS47
References
Description
Notes
OIL PRESSURE SWITCH
2848062
(A)
I
Fool.. ,,,
R
EF
ER EN C
E
O N
LY
(A) lOlL PRESSURE SWITCH
Page 125
Temp eraturc Gauge & Sender
Plate A
=====
R
EF
ER EN C
E
O N
LY
ZLHRO~360~_ _
Page 126
Temperature Gauge & Sender
Plate A
I I Part No.
2
3278A006 2415H003
I References
I Qty. I Description
I Notes
PLUG SEAL - SENSOR
R
EF
ER EN C
E
O N
LY
Item
ZLHR0360
Page 127
Miscellaneous & Auxiliaries
Plate A
R
EF
ER EN C
E
O N
LY
ZZHRI012
Page 128
Miscellaneous & Auxiliaries
Plate A
I Item
I Part No. 2431154 2431154
3
2431154
I Qty. I Description
I Notes
PLUG PLUG PLUG
R
EF
ER EN C
E
O N
LY
I 2
I References
ZZHRI012
Page 129
Plate A
Top Service Kit
SACR0350
LY
I
.:) SACROOOI .:) SACR0350
1
Top Service Kit
O N
I
Kit d'Entretien Haut du Moteur
E
Wartungssatz fUr Motoroberteil
ER EN C
Kit per la manutenzione della parte superiore del motore
R
EF
Juego de Servicio Superior
Page 130
Top Service Kit
Plate A
I
eo SACROOOI eo SACR0350
Item
I
Part No.
I
References
SACR0350
I Qty. I Description
U5LT0350
I Notes
GASKET KIT - TOP GASKET - CYLINDER HEAD
f-3681E051
3 4
r-3681A055
GASKET - CYL. HEAD COVER
r- 241 5H008
SEAL - WATER OUTLET GASKET - EXHAUST MANIFOLD
6
7 8 9 10 II 12
f-3681V512 f-3684N503 r-3688A029 r-L3I1FF02 r-3688A036 f-2418M514 L-2418M519
IFool.oI" I BROWN
GASKET GASKET-TURBOCHARGER
I 4
INJECTOR WASHER GASKET
4
SEAL - VALVE STEM VALVE STEM SEAL
4
(A) (B)
R
EF
ER EN C
E
(A)
GASKET
f-3688A035
O N
5
LY
2
Page 131
Bottom Service Kit
Plate A
I
SGBR0381
I
O N
Bottom Joints & Gasket Kit
LY
1
Kit d'Entretien Bas du Moteur
Wartungssatz fUr Motorunterteil
E
Kit per la manutenzione della parte inferiore del motore
R
EF
ER EN C
Juego de Servicio de la Parte Inferior
Page 132
Bottom Service Kit
Plate A
I
I References
I Qty. I Description BOTTOM JOINT AND GASKET SEAL - 0 RING GASKET GASKET - TIMING CASE GASKET - TIMING CASE GASKET - TIMING CASE COVER SEAL - 0 RING GASKET - OIL FILTER HEAD GASKET - OIL FILTER HEAD GASKET - WATER PUMP GASKET GASKET - OIL COOLER GASKET - OIL COOLER GASKET - SUMP
LY
U5LB0381 -2415715 -36832137 -3617V015 -3617V016 -3681P047 -26420348 -3688A041 -3688A039 ~3682AOll ~3688A035
-3685A033 ,-3685A025 ~3681K037
I Notes
R
EF
ER EN C
E
2 3 4 5 6 7 8 9 10 II 12 13 14
IPart No.
O N
Item
SGBR0381
Page 133
R
EF
ER EN C
E
O N
LY
Parts Index
Page 134
Parts Ind" I
Part No.
Page
Description
Part No.
Page
ADAPTOR
3161COl2
29
CAMSHAFT BUSH
31120071
13
3347A041
99
CAMSHAFT GEAR
3117NOOI
83
BALANCER
4111K073
91,91
CAP
2646E501
43
BALANCER GEAR
3117AI01
91
4111A029
91
BANJO BOLT
3218R036
95,95
BAR
3161COl5
117
3161COl9
117
BEARING
31120031
91
BIG END BEARING KIT
U5MEOOl3
15
U5ME0026
15
LY
Description
65
BLANKING PLATE
3623A009
13
4148K006
87
BLOCK
3241NOOI
69
BOLT
2314H951
91
32186137
69
BOTTOM JOINT AND GASKET KIT
U5LB0381
133
BOWL
2656F837
III
3641A007
29
3653AOl7
35
3733AOII
115
3824A081
99
BRIDGE PIECE
3627P041
47
CABLE
3161COl7
37
CAMSHAFT
31410222
27
R
BRACKET
3788A002
53
3788A003
53
O N
23,23
2721332
17
2722A022
25
24810456
35, 115
24810556
35
24810558
35, 115
2481YOII
31
2481YOl2
31
2646EOl7
31
2646EOl9
31
KI38AF02
41, 115
4115C311
11,19
4115C312
II, 19
4115C313
11,19
4115C314
11,19
4115C315
11,19
4115C316
11,19
CON ROD BOLT
3212V003
19
CONNECTION
3763A045
115
3763A046
III
4133L048
75
4133L501
77
CIRCLIP
E
CLIP
ER EN C 3753A071
EF
BLANKING COVER
3342AOII
CON ROD ASSEMBLY
Page 135
I P"ts Inde,
Page
Description
Part No.
Page
4133L507
79
EXHAUST MANIFOLD
3778E213
101
4148K007
109 EXHAUST VALVE
3142AI51
23
CONTACT
3245A002
91 45
3753R351
91
FAN DRIVE HOUSING
4113K005
COVER
3788N003
55
3 I 15CII3
45
COVER PLATE
3615A009
53
FAN DRIVE PULLEY
CRANKSHAFT GEAR
3117C221
15
CRANKSHAFT KIT
ZZ90222
II, 15, 15
CRANKSHAFT KIT EXCHANGE
ZZ90222P
II, 15
CRANKSHAFT PULLEY
3115T051
2418F437
81
FUEL FILTER
26560201
III
FUEL INJECTION PUMP
2644H009
29
2644HOl6
29
E
O N
FRONT OIL SEAL
2644H042
29
FUEL INJECTION PUMP GEAR
3117L261
29
GASKET
36832137
51, 133
3684N503
\03, 105, 107,131
3688A035
97,131, 133
3688A036
97,131
ER EN C
69
LY
Part No.
Description
4142X292
53
4142X312
53
CYLINDER BLOCK ASSEMBLY
ZZ5031 I
13,13
CYLINDER HEAD BOLT
3218AOII
23
3218AOl2
23
57
23
GASKETBREATHER
3688A038
ZZ80268
GASKET - CYL. HEAD COVER
3681A055
53, 131
GASKETCYLINDER HEAD
3681E051
23,131
GASKETEXHAUST MANIFOLD
3681V512
101, 131
GASKET- IND MANIFOLD
3682AOl3
109
GASKET - OIL COOLER
3685A025
61,133
CYL HEAD COVER ASSY
EF
CYLINDER HEAD KIT
3789AOOI
53
DIPSTICK
3178C088
49
DOWEL
2116053
83
3244A009
13
3244AOl3
91
DRAIN PLUG
2656F836
III
EXHAUST ELBOW
3766A 131
99
R
DIAPHRAGM
Page 136
P.,1s Index I
Page
Description
Part No.
Page
3685A033
61, 133
INJECTOR CLAMP
3274A004
33
3688A039
13,63, 133
3751A231
33
3751A241
33
3688A04I
65,133
GASKET - SUMP
3681K037
47, 133
GASKET - TIMING CASE
3617VOl5
81, 133
INJECTOR NOZZLE
2645K612
33
INJECTOR WASHER
L3IIFF02
33, 131
INTAKE VALVE
3142H071
23
O N
GASKET-OIL FILTER HEAD
LY
Part No.
Description
81, 133
LIFT PUMP
4132AOl4
III
3681P053
81
LIFTING BRACKET
3615A008
119
GASKET - TIMING CASE COVER
3681P047
85, 133
3617AOl5
119
3624AOl6
119
GASKETTURBOCHARGER
3688A029
93, 131
MAIN BEARING KIT
U5MBOOl8
15
GASKET - WATER PUMP
24880234
73
MAIN BEARING KIT
U5MBOOl8A
15
3682AOII
71, 73, 133
U5MBOOl8B
15
U5MBOOl8C
15
ER EN C
E
3617VOl6
- OIS
U5LT0350
13 I
METRIC BOLT
3211C002
11,21
GLOWPLUG
2666AOl6
117
MOUNTING KIT
U5MK0696
III, III
HOSE
2646F501
43
NUT
0576052
25,25
33872632
57
0576111
41
HOSE CLIP
2481877
57
2318AI08
29
HUB
3272A026
83
23 I 8A603
29,47
3272A041
83
2318A634
93,99
33426161
83
2318F605
91
3117N041
83
33530005
49
3117N042
83
2486A217
61
4111A034
83,83
4134W021
61
IDLER GEAR BUSH
0050345
83
OIL FILLER CAP
4142X099
53
INJECTOR
2645K012
33
OIL FILTER
2654407
67
EF
GASKET KIT - TOP
R
IDLER GEAR
OIL COOLER
Page 137
Part No.
Page
Description
Part No.
Page
OIL FILTER HEAD
3773A061
63
PISTON AND RING KIT
4115POl5
11,17
OIL PRESSURE SWITCH
2848062
125 4115POl6
11,17
OIL SUCTION STRAINER
3765AI01
51
4115POl7
11,17
2113AOOI
13
OLIVE
0566002
41
33811112
41
2113A003
13
33812116
49
PISTON RING KIT
UPRKOO02
17
4121A058
41
PLATE
3241A021
83
4121A063
41
3241A025
83
4134KOl5
57
324IH009
83
4134K022
57
3611M006
103, 105, 107
3525A061
31
0650588
13,23
ER EN C
PIPE - FUEL INJ NO I CYL
O N
PIPE - BREATHER
E
PIPE - BOOST
PISTON COOLING JET
PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 CYL
3525AIOI
31
0650710
13
3525A062
31
2431154
23,47, 47,129, 129,129
3525AI02
31
2431AOl6
47
3525A063
31
2485AI04
25
3525AI03
31
2485AI08
13
3525A064
31
2485AI09
39
2485AI24
59
3212P008
13
3212V004
121
EF
PIPE - FUEL INJ NO 4CYL
PLUG
PIPE - LOW PRESSURE FUEL
LY
Description
3525AI04
31
2646FOOI
113
115
3212V005
89
PIPE - TURBO OIL DRAIN
3584A002
97
3212V006
13
32141316
13
PIPE - TURBO OIL FEED
4128A028
32186405
47
3218AOl3
91
R
2646F009
Page 138
95
p""
Part No.
Page
23
2314F004
97
3241AOII
13
2314F005
57
3241AOl2
13
2314F009
III
3278A004
123
3278A005
37
3278A006
23,37, 127
3278A007
63
PUSHROD
31434307
27
RELIEF VALVE
U5MK0695
91
REPAIR KITWATER PUMP
U7LWOI72
73
ROCKER ARM ASSEMBLY
4115R3I4
25
41I5R315
25
ROCKER SHAFT ASSEMBLY
4115R612
25
ROCKER SHAFT ASSY - MINOR
4115R703
ROCKER SHAFT SPRING
Page
32416117
Description
2314F909
III
2314H002
35,85
2314H003
29,47, 75,81,97 29,61, 77, 79
2314H005
71
2314H006
51,61
2314HOl2
71,85
2314HOl5
47
2314H020
47
2314H023
47
2314H032
87
25
2314H033
13,103, 105,107
3174AOl5
25
2314H034
63,65, 81, 109
ROTOR
4111K068
91
2314H759
47
SCREW
2151AOOI
53
23141002
2161AOII
53,57
29,85, 87,119, 119
2311D039
47
23141003
99
2311D060
61
23141004
99
2314C049
89
23141005
45
2314C945
91
23141010
83
2314FOOI
13
23141011
83
2314F003
55
23141012
91
EF
ER EN C
E
2314H004
R
I
LY
Part No.
O N
Description
Index
Page 139
Description
Part No.
Page
2314J606
83
SEAL- VALVE STEM
2418M514
131
2314KI61
61 2418M517
23
2314KI64
71 2415H008
77,131
2314W008
33
2314W009
33
2415H219
79
2316A901
25
3272A018
91
2316A902
25
32114145
25,25
32166329
SEAL- WATER OUTLET
O N
SHAFT
LY
Page
3272A022
91
SHORT ENGINE
RG40004
11
13
SMALL END BUSH
3112A005
19
3218JOl3
101
SOLENOID
26420469
29
2418F436
81
3174A017
53
3 I 74A02 I
91
3175P003
57
2313M377
93,99
3211POl3
47
SUMP
3717E241
47
SUPPORT BRACKET
36241123
57
3651AOl6
35
TAPPET
3 142U03 I
27
THERMOSTAT
2485C041
77
THIMBLE
33137409
91
33142111
13
3112XOII
83
31137312
15
31137322
15
SPRING
ER EN C
SEAL - FRONT END OIL
Part No.
E
Description
SEAL - INJECTOR
26460064
33
SEAL - 0 RING
2415715
47,133
2415A068
57
2415AI31
53
2415HOOI
37
2415H009
63
2415H503
87
2415H701
57
2418FOOI
75
24 I 8F002
75
26420318
29
26420348
133
SEAL - REOS HOUSING
24 I 8F704
11,21
SEAL - SENSOR
2415H002
123
31137551
15
2415H003
23,37, 127
31137561
15
R
EF
STUD
Page 140
THRUST WASHER
p.,,, Index I
Part No.
Page
91
24150053
89
3716C471
81
3321A003
83
4142A502
85
KI34AFOI
29
4142A504
85
TUBE ASSEMBLY
3577A125
49
TURBOCHARGER
2674A225
93
2674A225P
93
UNION
0206002
41
UNION NUT
33530004
41
VALVE COLLET
3142W004
23,23
VALVE GUIDE
3313E02I
23,23
TIMING CASE TIMINGGEAR COVER
LY
332 1A006
Description
WATER PUMP GEAR
24880232
71
WATER PUMP KIT
U5MWOl94
71
2848AI27
37
O N
Page
WATER TEMPERATURE SENSOR
WATER TEMPERATURE SWITCH
2848AI23
37
WOODRUFF KEY
0500012
15,27,83
E
Part No.
ER EN C
Description
3314AI51
23
3314AI61
23
VALVE SPRING
3174AOl6
23,23
VALVE STEM SEAL
2418M519
23,131
WASHER
2131A506
95,95, 95,95
2131A507
III
2134A502
25
24110008
29
R
EF
VALVE SEAT INSERT
Page 141
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