Peralatan Kilang-bambang Febianto

PT PERTAMINA (PERSERO) DIREKTORAT PENGOLAHAN

PERALATAN KILANG

Bambang Febiantopo Sabtu ,18 April 2015

Pertamina Refineries – Location & Capacity TOTAL REFINING CAPACITY : 1031 MBSD

SOUTH CHINA SEA

LPG P. Brandan 100 T/D

P. Berandan

PAPUA

PACIFIC OCEAN

RU II- DUMAI/S PAKNING CAPACITY : 170 MBSD UNIT : C D U HVU H-CRACKER D. COKER PLATFORMER

BUNYU METHANOL PLANT CAPACITY : 330.000 T/Y RU VI -KASIM CAPACITY : 10 MBSD UNIT : C D U NHDT PLF

Kasim

Dumai

Balikpapan KALIMANTAN

SULAWESI

Palembang PAPUA

LBO Plant 9000 BPSD Jakarta

RU III- MUSI CAPACITY : 118 MBSD UNIT : C D U HVU FCCU POLY PROPYLENE PTA

Balongan

JAVA SEA

JAWA Cilacap RU V- BALIKPAPAN CAPACITY : 260 MBSD RU VI BALONGAN CAPACITY : 125 MBSD UNIT : CDU ARHDM RCC COMPLEX PROPULENE REC. LPG PLANT

RU IV- CILACAP CAPACITY: 348 MBSD UNIT : FUEL COMP. I & II LUBE-OIL PLANT I, II, III ASPHALT PLANT PARAXYLENE PLANT

UNIT :

CDU HVU H-CRACKER PLATFORMER WAX PLANT

JOINT VENTURE

PERTAMINA

1

Balongan Refinery Process Flow Diagram

Domestic & Import Crude

Water 1600 T/Hr Pipeline 84.4%

125 MBSD Crude Storage Cap : 3,300 m3

Natural Gas

Product Storage Cap : 243,000 m3

Refinery

Truck 1.3%

Ship 14.3%

20 MMSCFD

Naptha from Other RUs 125 MBSD

Blue Sky PERTAMINA

2

INTAKE FEED & PRODUK BBM DISALURKAN MELALUI SPM

PERTAMINA

3

LAY OUT KILANG LAGOON AREA

FLARE AREA

JETTY AREA

TANKAGE AREA WASTE YARD

WASTE WATER TREATMENT UNIT PROCESS

UNIT UTILITIES

PERTAMINA

4

JENIS PERALATAN YANG DIPAKAI DALAM KILANG

STATIONARY EQUIPMENT

ELECTRICAL

INSTRUMENTATION

ROTATING EQUIPMENT

ITEMS

DESIGN STANDARD REFFERENCE

VESSEL & COLUMN

ASME Section VIII

TANKI

API 650 , API 620, API STD 2000

HEAT EXCHANGER

TEMA, API 530, API 660, API 661, API 662

FURNACE & BOILER

ASME I , API 560 , API RP 556

PIPING & VALVES

ASME B 31.3, API 526, API 527

MOTOR

API 541, IEC 60034, NEMA MG-1

GENERATOR

API 546, NEMA MG-1, IEC 60034

SWITCH GEAR

IEC 62271, IEC 60694, IEC 60298, IEC 60947, IEEE C37.20.2

TANSFORMATOR

IEC606076, ANSI C57.12.13 & C.571200, IEEE C57.12.00-2000

DCS

API RP 554

ANALYZER

API RP 555

CONTROL VALVES

API RP 553

PLC

API 554

POMPA

API 610 , ASME B73.1, API 674, API 681, API 685

COMPRESSOR

API 617, API 618, API 619, API 672

STEAM TURBINE

API 611, API 612

GAS TURBINE

API 616

GEAR

API 613, API 677

COUPLING

API 671, API

MECHANICAL SEAL

API 682

PERTAMINA

5

VESSEL (BEJANA BERTEKANAN)

Demister

Relief Valve STANDARD REFFERENCES : ASME SECT. VIII Materials ,Fabrication and Reports for High-temperature, High-ressure,Hydrogen Service API RP 534A,B,C,D,E Inspection , API std 510, API std 572 The Effect of Outgassing Cycles on the Hydrogen Content in Petrochemical Reactor-Vessel Steels api 946 Relief Valve for Pressure Vessels API std 526 Drum Accumulator PERTAMINA

6

COLUMN DISTILASI

Valve Tray

Bubble Cap

Column Animation Tray segment PERTAMINA

7

STORAGE TANK

Spherical Tank

Fixed Roof Tank

Floating Roof Tank

Breather Valve

Floating Roof Tank

STANDARD REFFERENCES : Design and Construction, API std 620, API std 650 Design and Construction for spherical Tank API std 2510 Cathodic Protection, API 651 Bottom Lining, API 652 Inspection , API std 575 Venting or Breather Valve, API std 2000 Ignition Hazards , API RP 2027 Lightning Protection ,API RP 545 Certification , API std 653 Relief Valve for spherical Tank API std 526 PERTAMINA

8

HEAT EXCHANGER (ALAT PENUKAR PANAS)

Shell & Tube Heat Exchanger

Plate Heat Exchanger STANDARD REFFERENCES : Shell & Tube Heat Exchanger API std 660 Air Cooled Heat Exchanger API 661 Plate Heat Exchanger for General Refinery Services API std 662 TEMA (Turbular Exchanger Manufacturer Association)

Shell & Tube Heat Exchanger Floating Head Type

Shell & Tube Heat Exchanger Fixed Tube Type PERTAMINA

9

FURNACE ( FIRED HEATER)

STANDARD REFFERENCES : Fired Heater for General Refinery Service API std 560 Burner for Fired Heater in General Refinery Service API PUBL 535 Instrumentation, Control, and Protective Systems for Gas Fired Heaters, API RP 556 PERTAMINA

10

BOILER (ALAT PEMBUAT UAP)

Boiler STANDARD REFFERENCES : Animation ASME SECTION I Heat Recovery Steam Generators, API 534 Instrumentation, Control, and Protective Systems for Gas Fired Heaters, API RP 556 Inspection of Fired Boilers and Heaters, API RP 573 PERTAMINA

11

FLARE

STANDARD REFFERENCES : Flare Details for General Refinery and Petrochemical Service, API std 537

PERTAMINA

12

PERPIPAAN & VALVES

STANDARD REFFERENCES : ASME B31.3 , ASME B16.5 Piping Inspection,In-service Inspection, Repair& Alteration of Piping Syst, API RP 570 Inspection Practices for Piping System Components, API RP 574 Material Verification Program for New and Existing Alloy Piping Syst. ,API RP 578 Valve Inspection and Testing, API std 598 Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller for the Petroleum and Natural Gas Industries, API std 602 Butterfly Valves: Lug- and Wafer-Type, API 609 Process Valve Qualification Procedure, API RP 591 Valve Selection Guide, API RP 615 PERTAMINA

13

MOTOR LISTRIK

STANDARD REFFERENCES : Form-wound Squirrel-Cage Induction Motors-500 Horsepower and Larger,API std 541 Brushless Synchronous Machines - 500 kVA and Larger, API std 546 General-purpose Form-wound Squirrel Cage Induction Motors-250 Horsepower and Larger, API std 547 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division I and Division 2, API RP 500 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Zone 0, and Zone 2, API RP 505 Electrical Installations in Petroleum Processing Plants, API RP 540 PERTAMINA

14

MOTOR LISTRIK

PERTAMINA

15

GENERATOR

STANDARD REFFERENCES : Brushless Synchronous Machines - 500 kVA and Larger, API std 546 Electrical Installations in Petroleum Processing Plants, API RP 540 NEMA MG-1 IEC 60034

PERTAMINA

16

SWITCH GEAR

STANDARD REFFERENCES : General-purpose Form-wound Squirrel Cage Induction Motors-250 Horsepower and Larger, API std 547 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Zone 0, and Zone 2, API RP 505 Electrical Installations in Petroleum Processing Plants, API RP 540 IEC 62271, IEC 60694, IEC 60298, IEC 60947, IEEE C37.20.2 PERTAMINA

17

TRANSFORMER

STANDARD REFFERENCES : IEC std 606076 ANSI std C57.12.13 & C.571200 IEEE std C57.12.00-2000

PERTAMINA

18

DCS (Distributed Control System)

STANDARD REFFERENCES : Process Instrument and Control, API RP 554, Part 1, Part 2 & Part 3

PERTAMINA

19

ANALYZER

STANDARD REFFERENCES : Process Analyzers, Second Edition, API RP 555

PERTAMINA

20

CONTROL VALVES

STANDARD REFFERENCES : Refinery Control Valves, API RP 553 PERTAMINA

21

PLC (Programable Logic Control)

STANDARD REFFERENCES : Process Instrument and Control, API RP 554, Part 1, Part 2 & Part 3

PERTAMINA

22

PIPELINES

U-Bend

Pipelines

Expansion Joint

Expansion Joint

STANDARD REFFERENCES : ASME B 31.3, API 526, API 527 PERTAMINA

23

PUMP

Single stage Centrifugal Pump API 610

Multi stage Centrifugal Pump API 610

Pump Animation Single stage Centrifugal Pump ANSI B16.5

Multi stage Centrifugal Pump ANSI B16.5 PERTAMINA

24

PUMP

Positive Displacement Pump API 674

Screw Pump API 674

Rotary Pump API 676

Liquid Seal Vacum Pump API 681 PERTAMINA

25

COMPRESSOR

Centrifugal Compressor, API 617

Axial Flow Cmpressor , API 617

Cent. Comp. Animation

Reciprocating Compressor , API 619

Screw Compressor , API 619 PERTAMINA

26

BLOWER / FAN

STANDARD REFFERENCES : Centrifugal Fans for Petroleum, Chemical and Gas Industry Services, API std 673

PERTAMINA

27

STEAM TURBINE

STANDARD REFFERENCES : General-Purpose Steam Turbines ,API std 611 Special-Purpose Steam Turbines , API std 612  Lube oil, Seal Oil & Control oil ,API std 614 Steam Turbine Basic Consep

Steam Turbine System

Steam Turbine Assembly PERTAMINA

28

GOVERNING SYSTEM STEAM TURBINE

STANDARD REFFERENCES : General-Purpose Steam Turbines ,API std 611 Special-Purpose Steam Turbines , API std 612  Lube oil, Seal Oil & Control oil ,API std 614

PERTAMINA

29

LUBE OIL SYSTEM & RESERVOIR

STANDARD REFFERENCES : Lube oil, Seal Oil & Control oil ,API std 614 PERTAMINA

30

CONTROL OIL SYSTEM

STANDARD REFFERENCES : Lube oil, Seal Oil & Control oil ,API std 614 PERTAMINA

31

GOVERNING SYSTEM

STANDARD REFFERENCES : General-Purpose Steam Turbines ,API std 611 Special-Purpose Steam Turbines , API std 612  Lube oil, Seal Oil & Control oil ,API std 614

PERTAMINA

32

VACUM SYSTEM TURBINE CONDENSOR

STANDARD REFFERENCES : Special-Purpose Steam Turbines for Petroleum, Chemical and Gas Industry Services ,API std 612

PERTAMINA

GAS TURBINE

STANDARD REFFERENCES : Gas Turbines for the Petroleum, Chemical, and Gas Industry Services, API std 616

PERTAMINA

34

GAS TURBINE

Gas Turbine Animation

PERTAMINA

DIESEL ENGINE

STANDARD REFFERENCES : Recommended Practice for Machinary Installation & Installation design, API RP 686

PERTAMINA

36

GEARS

STANDARD REFFERENCES : General Purpose Gear Units for Petroleum Chemical and Gas Industry Services API std 677 Special Purpose Gear Units for Petroleum Chemical and Gas Industry Services, API std 677 PERTAMINA

37

COUPLING

PERTAMINA

38

COUPLING

STANDARD REFFERENCES : Special-Purpose Couplings for Petroleum, Chemical, and Gas Industry Services, API std 671 PERTAMINA

39

MECHANICAL SEAL

STANDARD REFFERENCES : Pumps-Shaft Sealing Systems for Centrifugal and Rotary Pumps, API std 682 PERTAMINA

40

PERTAMINA

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