PAT DS 350 M _ Modular __GB_new Mit Schreibschutz
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Technical Manual
PAT DS 350 M
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Important instructions for using this manual!!
This manual describes the configuration and functions of the PAT DS 350 Modular ( M ). The manual is a training document that is designed as an accompaniment to a training course carried out by the training department. In spite of the detailed description of the system and its components, this manual is not suitable to be used as a document for independent study!!! Furthermore, this manual assumes that the reader has a basic knowledge of and experience in the use of the instruments and components described as well as an understanding of the general function of load limit devices (LLDs). Wolfram A. Kerth Technical Training 8. Juli 2005
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Table of Contents Chapter 1: PAT DS 350 M - Introduction 1.1: General information 1.2: Definition of terms 1.3: List of figures
Chapter 2: PAT DS 350 M - Hardware 2.1: Overview of the DS 350 M - hardware using the AC 50 –1 as an example 2.2: Overview of the DS 350 M – hardware using the AC 80 – 2 as an example
Chapter 3: PAT DS 350 M - Components and their Structure 3.1: DS 350 M Basic component – central unit 3.1.1: DS 350 M Basic component – explanation of the components 3.1.2: DS 350 M CPU – module – explanation of the components 3.1.3: DS 350 M Data – module – explanation of the components 3.1.4: DS 350 M Analog – input – module – explanation of the components 3.1.5: DS 350 M Digital – output – module – explanation of the components 3.2: DS 350 M Operating and display console 3.2.1: DS 350 M Explanation of operating buttons 3.2.2: DS 350 M Explanation of the components 3.2.3: DS 350 M Connection / interface board 3.3: DS 350 M Operating and display console (new version) 3.3.1: DS 350 M Explanation of operating buttons 3.3.2: DS 350 M Explanation of the components 3.3.3: DS 350 M Connection / interface board
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 4: PAT DS 350 M – Inspection of the Hardware 4.1: DS 350 M Inspection of the central unit Measuring points on the central unit 4.2: DS 350 M Inspection of the CPU - module Measuring points on the CPU - module 4.3: DS 350 M Inspection of the analog – input - module Measuring points on the analog – input - module 4.4: DS 350 M Inspection of the digital – output - module Measuring points on the digital - output - module 4.5: DS 350 M Inspection of the operating and display console Measuring points on the fitted power supply board 4.6: DS 350 M Inspection of the length transducer B 702 Measuring points on the board of the length transducer 4.7: DS 350 M Inspection of the length transducer B 705 Measuring points on the board of the length transducer B 705 4.8: DS 350 M Inspection of the length transducer B 706 Measuring points on the board of the length transducer 4.9: DS 350 M Inspection of the angle transducer AT 702 Measuring points of the angle transducer 4.10: DS 350 M Inspection of the slewing angle sensor B 712 Measuring points of the slewing angle sensor 4.11: DS 350 M Inspection of the pressure sensor B 701.1 Measuring points of the pressure sensor 4.12: DS 350 M Inspection of the hoist limit switch S 1 & S 2 Measuring points of the hoist limit switch
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 5: PAT DS 350 M – Connection description of the Components 5.1: AC 50 –1 superstructure – connection description
Chapter 6: PAT DS 350 M - Connection Description of the Components 6.1: AC 80 - 2 superstructures – connection description
Chapter 7: PAT DS 350 M – Internal Wiring Diagrams 7.1: AC 50 - 1 connection description 7.2: AC 80 - 2 connection description
Chapter 8: PAT DS 350 M – Fault Code Tables 8.1: Fault code table PAT DS 350 M – AC 50 –1 8.2: Fault code table PAT DS 350 M – AC 80 – 2
Chapter 9: Electronic Wiring Diagrams in Connection with the Hardware & Software 9.1: Superstructure AC 50 - 1 9.2: Chassis AC 50 - 1 9.3: Superstructure AC 80 - 2 9.4: Chassis AC 80 - 2
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Note This manual contains a description of the product which is as exact as possible; however, it is not a guarantee for certain characteristics or operational success. We reserve the right to make changes to the contents of this document at any time, even without prior notification. As Terex - Demag is continuously improving the product, they cannot make any guarantees that previous or subsequent releases of the product correspond to the product description in this manual. The software and hardware terms used in this document are usually also registered trademarks and are therefore subject to legal regulations. This document is protected by copyright. It is not permitted to duplicate this manual – either in its entirety or excerpts thereof – without previous written consent from Terex – Demag.
Title of document:
Technical Manual - Hardware, Software, Programming
PAT DS 350 M
Document finished on: Author:
Wolfram A. Kerth
Version:
V 2.0
Instruction number:
ANL – Demag – THB – 2
©Copyright 2005
Technical Training
Terex -Demag
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Warnings and Instructions Instructions and warnings in this manual are marked as follows:
This signifies general information which should help you work with the product or manual.
This warns you of dangers which could lead to damage to the screen or system (e.g. faulty functions, data losses, material damage, etc.).
This indicates danger to life and limb (e.g. possible incorrect operation). You must comply with this information.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 1: Introduction 1.1: General information This manual describes the structure and function of the PAT DS 350 M with all its hardware components, software and its programming, as well as the correlation between the Terex - Demag "Standard electrics" in superstructure and chassis. The aim of this manual is to give you the knowledge so that in future you will be able to make a fault diagnosis when problems occur and to rectify the relevant fault. After studying this manual and completing the accompanying course you will be able to rectify possible faults in the control software independently. Furthermore, you will have a better understanding of the connections to the "PAT DS 350 M" contained in the wiring diagrams as well as of the links in the software. On the following pages you will find a brief description of the terms and specialist terms used in this manual.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
1.2: Definition of terms Application
Application, software program
STL
Statement list; it contains the individual SPS program commands
AP
Application program; program in which the user describes his specific functions
Baud
Old, but often used unit for the stepping rate, named after the French telegraphic engineer Baudot, 1845 to 1903. def.: bit per second
BIOS
Abbreviation of "Basic Input Output System" Basic operating system of a PC, which the PC uses as a backup while booting up. The computer finds information here on which hardware is installed.
Cache
Intermediate storage, also within the CPU, to which there is very quick access. There is a differentiation between Level 1 Cache and Level 2 Cache
Chip set
Programmed memory chip. which is responsible for organisation and function of the individual components on the motherboard (e.g. Southbrigh & Northbrigh
CPU
Abbreviation of "Central Processing Unit"; central component of the PAT DS 350 M central unit
DAT
Data – E-Prom Data – E-Prom, which contains all crane-specific data and benchmark figures.
Display
Display surface for the visual depiction of PC information.
Data logger
Special memory in the PAT DS 350 M central unit for storing all crane-specific LLD data.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
E-PROM
electric programmable read only memory Memory chip which can be written electrically using suitable programming units and which can be read only in normal operation. These chips must be erased by extensive UV radiation in order to be written again. This is therefore so-called nonvolatile memory.
EE-PROM
electric erasable programmable read only memory In principle an E-PROM; however, it is not erased by UV rays but by electrical means. This is why an EE-PROM does not have a window. An EEPROM can be erased and programmed again using the dataman S 4.
Flash
Data memory, non-volatile
FW
Firmware
GND
Ground, earth
GNDA
Analog ground, analog earth
Hexadecimal code
Number system with 16 different figures ( 0 to 9 and A to F )
HF
High frequency
IA
Analog input
IAI
Analog current input
IAV
Analog voltage input
ID
Digital input
IPI
Input current measurement
I/O
In/output expansion; expansion module of control
LD
Ladder diagram
LLD
LoadLimitDevice
PDC
PAT – Dynamics - Control
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
QAI
Analog current output
QD
Digital output
RxD
Received data; input received data of the RS232 port
TxD
Transmitted data; output transmitted data of the RS232 port
LC
Load Curve – E-PROM E-PROM containing all load curves of the crane
RAM
Abbreviation of "Random Access Memory"; memory for accidental access; read/write memory, data memory, volatile
ROM
Abbreviation of "Read Only Memory"
RS232
Standard for serial interface ( V.24 )
RS 485
Standard for serial interface
SPS
Control system in accordance with IEC programmable control system, in accordance with DIN stored-program control system. Computer for processing switching signals and control of actuators.
SRAM
Abbreviation of "Static RAM"; static write / read memory. Memory contents remain until overwritten.
Subroutine
Subprogram
SYS-E-prom
System- E-PROM This E-Prom contains the system data of the relevant crane.
Tx-PDO
Transmit-PDO
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
1.3: List of figures Figure 001:
Overview of the PAT DS 350 M hardware, example AC 50-1
Page 12
Figure 002:
Overview of the PAT DS 350 M hardware, example AC 80 -2
Page 13
Figure 003:
Basic component - photograph
Page 14
Figure 004:
Basic component - components
Page 15
Figure 005:
CPU – module - components
Page 17
Figure 006:
CPU – module – photograph
Page 17
Figure 007:
Data – module - components
Page 18
Figure 008:
Analog – input – module - components
Page 20
Figure 009:
Analog – input – module - photograph
Page 20
Figure 010:
Digital – output – module – components
Page 22
Figure 011:
Digital – output – module - photograph
Page 22
Figure 012
Operating console photograph – front view
Page 24
Figure 013:
Operating console – boards – explanation of components
Page 26
Figure 014:
Operating console - connection / interface board
Page 28
Figure 015:
Measuring points on the central unit
Page 29
Figure 016:
Measuring points on the CPU - module
Page 30
Figure 017:
Measuring points on the CPU – module
Page 30
Figure 018:
Measuring points on the analog – input - module
Page 31
Figure 019:
Measuring points on the digital – output - module
Page 32
Figure 020:
Measuring points on the boards of the operating console
Page 33
Figure 021:
LAT B 702
Page 35
Figure 022:
LT B 705
Page 39
Figure 023:
LT B 706
Page 40
Figure 024:
Angle transducer AT 143/4
Page 41
Figure 025:
Slewing angle sensor SS 712
Page 42
Figure 026:
Pressure sensor PS 314
Page 43
Figure 027:
Hoist limit switch HLS
Page 46
Figure 028:
Hoist limit switch HLS
Page 47
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 2: PAT DS 350 M – Hardware 2.1: Overview of the PAT DS 350 M hardware, example AC 50 –1 S2 Hoist limit switch Auxiliary boom
S1 Hoist limit switch Main boom
B 705 Length transducer 2 Tele 1
P 700 Operating and display console
B 702 Length transducer 1 Entire length.-/ Angle transducer 1 Main boom
A 700
PAT DS 350 M Basic component / central unit
B 712 Slewing angle sensor
B 701.1 Pressure sensor Luffing cyl. bottom
Figure 001
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
2.2: Figure of the PAT DS 350 M hardware, example AC 80 –2
S2 Hoist limit switch Auxiliary boom
S1 Hoist limit switch Main boom
B 706 Length transducer 3 Tele 2
P 700 Operating and display console
B 705 Length transducer 2 Tele 1
B 702 Length transducer 1 Entire length.-/ Angle transducer 1 Main boom
A 700
PAT DS 350 M Basic component / central unit
B 712 Slewing angle sensor
B 701.1 Pressure sensor Luffing cyl. bottom
Figure 002
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 3: PAT DS 350 M – Components and their Structure 3.1: PAT DS 350 M Basic component / central unit
Digital output module *24 352 30 0040
Basic component DS 350 M *24 352 35 0001
Analog input module *24 352 30 0020
CPU module *24 351 30 0007
*Data module *24 351 30 0011 missing in figure
Figure: 003
The photograph above shows the complete PAT DS 350 M – basic component with its accompanying expansion boards, but not with the carrier drawer for the DAT E-PROM and the LC E-PROM. * The listed numbers are internal PAT product numbers.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.1.1: PAT DS 350 M Basic component / central unit – Schematic depiction without expansion boards. "Explanation of components"
1 x LED ( green ) H 11 Indictor lamp – power o.k
Terminal strip X 13 for connection of digital output modules
Fuse F1 = 4 A
Terminal strip X 14 for connection of IOUT / DE
Connection power supply voltsage +/- 24 Volts
Fuse F2 = 10 A
additional modules
Relay K 10 switch-off LLD/HLS
6 x LEDs ( yellow ) H1–H6 Indicator lamps for the digital inputs DI1 – DI6
1 x LED ( green ) H10 main ON/OFF
Relays K8 load – switch-off
Terminal strip X 16 & X 17 for connection of analog input modules
Relay K 9 A2B hoist limit switch 3.6 Volts Lithium ions Battery for maintaining data in RAM memory 1 x LED ( green ) H9 A2B – hoist limit switch
Terminal strip X 11 for connection of CPU modules
1 x LED ( red ) TxD H 12 Indicator lamp for data transmission to the operating console. Data transmission o.k. – LED flashes Data transmission faulty – LED is constantly illuminated.
1 x LED ( green ) H8 Load – overload – switch-off
RS 232 Interface for remote control
Figure: 004
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
PAT DS 350 M Basic module / central unit – Schematic display without expansion boards. "Explanation of the digital inputs" Digital input
Bit LLD
Meaning
Bit OM selection
Meaning for OM selection
01
Byte 1 / Bit 0
Tele 1 to 4 - retracted
Bit 0
Tele 1 to 4 retracted
02
Byte 1 / Bit 1
Tele 2 – retracted
Bit 1
Tele 2 retracted
03
Byte 1 / Bit 2
Superstructure pinned to the rear
Bit 2
Superstructure pinned to the rear
04
Byte 1 / Bit 3
Not assigned
05
Byte 1 / Bit 4
Telescope extended
06
Byte 1 / Bit 5
Tele 3 retracted
Bit 5
Tele 3 retracted
07
Byte 2 / Bit 1
Operating platform large CWT
Bit 6
Operating platform large CWT
08
Byte 2 / Bit 2
Operating platform small CWT
Bit 7
Operating platform small CWT
09
Byte 2 / Bit 3
Enable slew right
D 13 on auxil. module
10
Byte 2 / Bit 4
Enable slew left
D 14 on auxil. module
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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unused
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.1.2: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards. "CPU module – explanation of the components"
Plug-in jumpers for selection of the data module
Socket for the data module
Socket for the system EPROM
Socket for CPU – 80C537-16-N
Plug-in jumpers for selection of the data module
Figure 005 & 006
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.1.3: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards. "Data module – explanation of the components" TLK – EPROM Load EPROM Bridges – BR 1 – BR 4
System EPROM Jumper J 1
Serial data EPROM
Jumper J 2
Jumper J 6
Jumper J 3 Jumper J 5
Figure: 007
"Data module – explanation of the bridges" Meaning of the bridges on the data module
Bridge 3
Bridge 4
Language German
Open
Open
Language English
Plugged in
Open
3rd language
Open
Plugged in
4th language
Plugged in
Plugged in
England version Horn for early warning
Bridge 1
Bridge 2
unused Horn with early warning
"Data module – explanation of the jumpers" TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Meaning of the jumpers on the data module
Hardware, Software, Programming PAT DS 350 M
Jumper 1
Jumper 2
Jumper 3
Jumper 5
27 C 256
Not used here
Not used here
Not used here
Not used here
27 C 512
Not used here
Not used here
Not used here
Not used here
27 C 010
Not used here
Not used here
Not used here
Not used here
27 C 1001
Not used here
Not used here
Not used here
Not used here
Jumper 6
TLK - EPROM
System - EPROM 27 C 256
Not used here
27C 512
Not used here
27C 010
Not used here
28 C 256
Not used here
28 C 512
Not used here
28 C 010
Not used here
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.1.4: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards. "Analog input module – explanation of the components" Potentiometer 1 - 7 – calibration of the zero points
Potentiometer 8 – calibration of the reference voltsage
Figure: 008
Figure: 009
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
"Analog input module – explanation of the potentiometers and their functions
Analog input potentiometers P1–P8
Zero point
Lower limit value
Error code lower limit value
P 1 – main boom length
0.500 Volts
0.450 Volts
E 11
4.600 Volts
E 21
P 2 – bottom pressure
0.500 Volts
0.450 Volts
E 12
4.600 Volts
E 22
P 3 - Length 2 (Tele 1)
0.500 Volts
0.450 Volts
E 17
4.600 Volts
E 27
P 4 – Slewing angle
0.500 Volts
0.450 Volts
E 1A
4.600 Volts
E 2A
P 5 – MB angle
0.500 Volts
0.450 Volts
E 15
4.600 Volts
E 25
P 6 - Length 3 (Tele 1 + 2)
0.500 Volts
0.450 Volts
E 16
4.600 Volts
E 26
0.000
0.000
/
0.000
/
0.500 Volts
0.450 Volts
E 19
4.600 Volts
E 29
P 7 – Not assigned P 8 – Voltage monitor
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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Upper limit Error code value upper limit value
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.1.5: PAT DS 350 M Basic module / central unit – Schematic display of the expansion boards. "Digital Output Module – Explanation of the components" Connecting strips for digital outputs
Fuse F3 10 amp
6 x LED’s ( yellow ) as indicator lights for digital outputs
Figure: 010 & 011
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
“Digital Output Module – Explanation of the digital outputs"
Digital outputs on the digital output module
Bit LLD
Digital output 01
Bit 0
Enable tele 1
Digital output 02
Bit 1
Enable tele 2
Digital output 03
Bit 2
Enable tele 3
Digital output 04
Bit 3
Enable telescope in
Digital output 05
Bit 4
Enable raise luffing gear
Digital output 06
Bit 5
Enable lower luffing gear
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Meaning
Page 24 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.2: PAT DS 350 M Operating and display console This 'small' console is fitted in the AC 50 – 1 and in the AC 80 – 2 in connection with the PAT DS 350 Modular. The software for the crane controls, as for the load limit device, originates from PAT. The console houses the display as well as all necessary switches and indicator lamps for the LLD, control and operation of the crane.
5
Figure: 012
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.2.1: PAT DS 350 M Operating and display console "Explanation of the operating buttons"
3 indicator lights for overload early warning and hoist limit switch
6 membrane keys for switching off the acoustic signal Tare LIM = Operating range limit SEL = Switch to the selection function on the LCD i = Display the currently set crane configuration CTRL = for setting the LCD contrast 4 function keys for selecting the function displayed in the LCD 2 key switches for bridging the hoist limit switch and the load limit device Display
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.2.2: PAT DS 350 M Operating and display console "Boards of the operating console – explanation of the components" Keyboard/graphics board with fitted power supply board
Board for connecting the motherboard Not visible on this photo as it is covered by the power supply board.
Fitted power supply board
Motherboard with the control keyboard and the LCD graphic display
LED "red" Lights up in 1 second pulse if there is no errors in the data transfer. Potentiometer R 40 Relay K 02
Relay K 01
Connecting strip for the interface board
Connecting strip X 5 for connecting an external display
Key switch – hoist limit switch
Key switch LLD bridging
Figure: 013 TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
PAT DS 350 M Operating & display console "Boards of the operating console – measuring points"
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Measuring points MP 0 – MP 7
Definition
Voltage value
MP 0
GND
0.000 V
MP 1
Volts
+ 24 V
MP 2
Volts
+ 7 .0 V
MP 3
Volts
- 24 V
MP 4
Volts
- 24 V
MP 5
Volts
+ 5.0 V
MP 6
Volts
0.000 V
MP 7
Volts
22.27 mV
Page 28 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.2.3: PAT DS 350 M Operating and display console "Boards of the operating console – connection / interface board
This board is secured on the housing cover
Fuse F1 2 amps time-lag
LED – "red" Flashes 10x per sec. if the data transfer is error free
Connection UB +24
Serial interface Connecting cable for console
Figure: 014
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.3: PAT DS 350 M - Operating and display console (new version) This new modern console is fitted now in the AC 50-2 and AC 80 – 2 in connection with the PAT DS 350 Modular.. The software for the crane controls, as for the load limit device, originates from PAT. The console houses the display as well as all necessary switches and indicator lamps for the LLD, control and operation of the crane..
Figure: 015
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.3.1: PAT DS 350 M - Operating and Display Console (new version)
„Explanation of the operating buttons“
Figure: 016
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
“ Explanation of the operating buttons“
Buttons /Control lights
Function
1
Input keypad. Key assignment depending on the monitor display
1A
Input keypad. Key assignment depending on the monitor display
1B
Input keypad. Key assignment depending on the monitor display
1C
Input keypad. Key assignment depending on the monitor display
1D
Input keypad. Key assignment depending on the monitor display
1E
Input keypad. Key assignment depending on the monitor display
2
Key switch Bridging load limit device / Hoist limit device
3A
Control lights „Bridging HES“
3B
Control lights „ Bridging LLD“
4
Overload (red)
5
Advanced warning ( yellow)
6
HES – Control lights hoist limit device
7
HES bridging – is illuminated when HES is bridged
8
LLD bridging – is illuminated when the LLd is bridged
9
Alarm stop
10
Tare button
11
Limiting switch – menu for geometry limits
12
Selection switch – for changing to the crane configuration mode
13
Info key – indicates the current crane configurationn Taster (CTLR) = Quittierungstaster
14A/14B
+/- key – for setting the monitor contrast
15
Display = shows all necessary information including the lenght display of the telescopic sections
51
Sensor ambient brightness
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.3.2: PAT DS 350 M - Operating and Display Console (new version) “ Boards of the operating console – explanation of the components “
Keyboard/graphics board with fitted power supply board Programming socket for the programming from the console
Connection strip for the interface board - LLD; HES;
Fuse F1 = 2Ampere Overload Buzzer coll
Connection X 17 & X 2
Checkpoint Mp 6 = +10Volt
Checkpoint MP 10 = AGND
Connection for extended Memory card
Checkpoint MP 1 = GND Checkpoint MP 5 = -24V
Connection Key board
Figure: 017
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
3.3.3: PAT DS 350 M - Operating and Display Console (new version) “ Boards of the operating console – connection / interface board “ This board is secured on the housing cover
Connection to the Canon plug
Cut off relais – LLD K1
Cut off relais – HES K2
Fuse F1 = 2 Ampere
Jumper J 3 = J3 close Speaker high level
Buzzer for Overload
Figure: 018
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 34 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 4: PAT DS 350 M – Checking the hardware 4.1.: PAT DS 350 M Checking the central unit Schematic display without expansion boards “Measuring points on the central unit"
MP 41
MP 26
MP 01
MP 40
MP 25
MP 04 MP 09 MP 08
MP 42
MP 24 MP 29
MP 23
Figure: 015 Measuring pt. Measuring pt. Measuring pt. Measuring pt.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
01 04 08 09
KGND, + 5.0 V, + 9.0 V, + 6.0 V,
Measuring pt. Measuring pt. Measuring pt. Measuring pt. Measuring pt. Measuring pt. Measuring pt. Measuring pt.
Page 35 / 81
23 24 25 26 29 40 41 42
VBAT, + 3.6 V, + 24 V, GND, + 5.0 V, + 24 V, +/- 0V, + 5.0 V,
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.2: PAT DS 350 M Checking the CPU module Schematic layout of the expansion boards. “Measuring points on the CPU module"
Plug-in jumpers for selection of the data module
Measuring point MP 6 = Measuring point MP 5 =
Measuring point MP 2 = Socket for data module
Socket for system - EPROM
Socket for CPU – 80 C 537-16N
Plug-in jumpers for selection of the data module
Measuring point MP 6 = Measuring point
Measuring point MP 2 =
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Figure 016 & 017
Page 36 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.3: PAT DS 350 M Checking the analog – input - module Schematic layout of the expansion boards. “Measuring points on the analog input module" Potentiometer 8 calibration of the reference voltage
Potentiometer 1 - 7 – calibration of the zero points
MP = 8 MP = 0
MP 1 - 7
Figure: 018
"Analog input module – explanation of the measuring points and their functions Measuring points
Definition Initial value
Zero value
End value
Sensor
MP 0 – MP 8 MP 0 - AGND
Volts
0.000
0.000
0.000
/
Volts / m
0.500 Volts
0.000
4.50 V / xx.x m
B 702 / LT 1
MP 2 – bottom pressure
Volts / bar
0.500 Volts
0.000
4.50 V / 300 bar
B 701.1
MP 3 - length 2 (tele 1)
Volts / m
0.500 Volts
0.000
4.50 V / 10.90 m
B 705 / LT 2
MP 4 – slew angle
Volts / °
0.500 Volts
0.000
4.50 V / 360 °
B 712
MP 5 – MB angle
Volts / °
0.500 Volts
0.000
4.50 V / 90 °
B 702 / AT
Volts / m
0.500 Volts
0.000
/
/
/
/
/
Volts / Volts
0.500 Volts
0.000 Volts
4.600 Volts
/
MP 1 – main boom length
MP 6 - length 3 (Tele 1+2) MP 7 – not assigned MP 8 – voltage monitor
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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4.50 V / 22.75 m B 706 7 LT 3
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.4: PAT DS 350 M Checking the digital output module Schematic layout of the expansion boards. “Measuring points on the digital output module"
Measuring point MP 1 Fuse F3 10 amps‘
6 x LED’s ( yellow ) as indicator lamps for digital outputs
Measuring point MP 0
Figure: 019
Measuring points
Definition
Voltage value
MP 0
GND
0.000 V
MP 1
Volts
+ 24 V
MP 0 – MP 7
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 38 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.5: PAT DS 350 M Checking the operating and display console "Measuring points on the boards of the operating console"
Keyboard/graphics board with fitted power supply board Measuring point MP 2
Measuring point MP 5 Measuring point MP 3
Measuring point MP 0
Measuring point MP 4
LED "red" Lights up in 1 second pulse if there is no error in the data transfer.
Measuring point MP 6 Measuring point MP 1 Measuring point MP 7
Figure: 020
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 39 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
PAT DS 350 M Operating and display console "Measuring points on the boards of the operating console"
Measuring points
Definition
Voltage value
MP 0
GND
0.000 V
MP 1
Volts
+ 24 V
MP 2
Volts
+ 7 .0 V
MP 3
Volts
- 24 V
MP 4
Volts
- 24 V
MP 5
Volts
+ 5.0 V
MP 6
Volts
0.000 V
MP 7
Volts
22.27 mV
MP 0 – MP 7
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 40 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.6: PAT DS 350 M Checking the length transducer B 702 / AC 50-1 & AC –80-2 "Length transducer B 702 – components and measuring points Length transducer B702 covered by the drive gearwheel
Drive shaft of the length transducer potentiometer
Interface board with HF. – Filter for connecting additional LTs
Angle transducer B 702 for recording the MB angle
Slipring for transferring hoist limit switch signals
Signal conversion board for converting the voltage signal into a power signal ( 4 – 20 mA ) Figure: 021
Transducer for recording the boom length and boom angle for a telescopic crane. Transfer of the hoist limit switch signal via the length transducer cable and sliprings on the inside of the housing. Recording of the angle to the plummet with potentiometric, oil-dampened swing angle transducer. Recording of the telescopic length by spring-driven cable drums with cables to the boom head. Potentiometer with gears and slip coupling. Suppression of HF interference by built-in HF filter.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 41 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Application
Use with telescopic cranes as a sensor for length and angle for limiting load moment DS 350.M Design
The length angle transducer LAT contains: the housing, comprising the lower casing with cable drum and spring package, housing cover and assembly components Length transducer unit Angle transducer Slipring unit HF filter Power output Housing
Aluminium cast housing. Spring drum with length transducer cable on back of housing. Cable guidance through cable bolted connection on bottom of housing. Length transducer unit
Length transducer unit comprising the assembly plate, with length transducer potentiometer and printed board with trimming resistors. Potentiometer driven by toothed wheels with slip coupling.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Slipring unit
Transfer of the hoist limit switch signal / and additional signals from the boom head via the length transducer cable and rope drum through the drum axis on sliprings on the inside of the LAT housing. HF filter
Printed board with HF filter components in the LAT housing. Power output LAT
Electronic module to convert the signals for the boom length and boom angle from voltage (input end) to current (output end).
Technical data General Operating temperature.................................-25 °C to +75 °C Protection class............................................IP 65 Withdrawal.
........................................... Anticlockwise (looking down on the hood)
Housing LAT 321/03 – AC 80-2 Material........................................................Cast aluminium Dimensions..................................................(BxHxD) 494 x 400 x 302 mm Weight........................................................ approx. 30 kg Preliminary tension......................................approx. 5 turns Cable feed
...........................................union PG 13.5
Cable connection .......................................24-pin clamping strip Diameter rope drum Gear ratio
............................356 mm ..............................3.75:1
Sliprings
11 pin
Power output
4....20mA
Length transducer cable Length........................................................... 51 m Telescoping length........................................42.00 m Cable design
..........................................10 x 0.14 mm2, shielded
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Housing LAT 320/03 – AC 50-1 Material........................................................Cast aluminium Dimensions..................................................(BxHxD) 494 x 400 x 302 mm Weight........................................................ approx. 30 kg Withdrawal.
........................................... Anticlockwise (looking down on the hood)
Preliminary tension......................................approx. 5 turns Cable feed
...........................................union PG 13.5
Cable connection .......................................24-pin clamping strip Diameter rope drum Gear ratio
............................356 mm ..............................3:1
Individual potentiometer.............................1*10 kW with trimming resistors Max. rotation of potentiometer ...................10 rotations. equals 3600° Linearity ......................................................0.15% Temperature coefficient..............................70 ppm/K Maximum slider current (pot)
...................50 mA
Life expectancy...........................................1 x 106 turns Sliprings
11 pin
Power output
4....20mA
Length transducer cable Length........................................................... 36.5 m Telescoping length.........................................32.00 m Cable design
..........................................10 x 0.14 mm2, shielded
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 44 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.7: PAT DS 350 M Checking the length transducer B 705 / AC 50-1 & AC –80-2 "Length transducer B 705 – Components and measuring points"
Slipring assembly for transferring the sensor signal B 512
Length transducer potentiometer with V/I transformer board
Figure: 022 Connecting strip with HF filter for connecting with the LAT B 702
Excerpt from the superstructure circuit diagram AC 50 – 1. Note: The shielding of the connecting cable must have a direct connection with the housing.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 45 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Technical data General Operating temperature.................................-25 °C to +75 °C Protection class............................................IP 65 Withdrawal.
........................................... Anticlockwise (looking down on the hood)
Housing LT 152/52 – AC 50-1 Material........................................................Cast aluminium Preliminary tension......................................approx. 5 turns Cable feed
...........................................union PG 13.5
Cable connection .......................................24-pin clamping strip Gear ratio
..............................AC
Individual potentiometer.............................1*10 kW with trimming resistors Max. rotation of potentiometer ...................10 rotations. equals 3600° Linearity ......................................................0.15% Temperature coefficient..............................70 ppm/K Maximum slider current (pot)
...................50 mA
Life expectancy...........................................1 x 106 turns Sliprings
none
Power output
4....20mA
Length transducer cable Length........................................................... 15 m Telescoping length........................................ 8.5 m Cable design .
.........................................10 x 0.14 mm2, shielded
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 46 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Housing LT 152/50 – AC 80-2 Material........................................................Cast aluminium Preliminary tension......................................approx. 5 turns Cable feed
...........................................union PG 13.5
Cable connection .......................................24-pin clamping strip Withdrawal.
........................................... Anticlockwise (looking down on the hood)
Gear ratio
..............................1:1
Individual potentiometer.............................1*10 kW with trimming resistors Max. rotation of potentiometer ...................10 rotations.equals 3600° Linearity ......................................................0.15% Temperature coefficient..............................70 ppm/K Maximum slider current (pot)
...................50 mA
Life expectancy...........................................1 x 106 turns Sliprings
3 pin
Power output
4....20mA
Length transducer cable Length........................................................... 18 m Telescoping length....................................... 8.5 m Cable design
..........................................10 x 0.14 mm2, shielded
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 47 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.8: PAT DS 350 M Checking the length transducer B 706 B 706 / AC –80-2 "Length transducer B 706 – components and measuring points" Length transducer potentiometer B 706 with V/I – transformer board
Slipring assembly for transferring the sensor signals B 513 & B 512
Interface board with HF filter for connecting the LTs 705 & 702
Figure: 023
Excerpt from the superstructure circuit diagram AC 80 – 2. Note: The shielding of the connecting cable must have a direct connection with the housing.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 48 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Length transducer LGE 308/04 – AC 80-2 Withdrawal.
........................................... Anticlockwise (looking down on the hood)
Gear ratio
...............................2:1
Individual potentiometer.............................1*10 kW with trimming resistors Max. rotation of potentiometer ...................10 rotations.equals 3600° Linearity ......................................................0.15% Temperature coefficient..............................70 ppm/K Maximum slider current (pot)
...................50 mA
Life expectancy...........................................1 x 106 turns
Slipring unit Number of sliprings ......................................3 Max. current.................................................1 A Transfer resistance
..................................20 mW
HF filter Article no.......................................................68 000 30 0005 Power output LT 0008 Article no.......................................................68 000 30 0020 Supply voltage
..............................18-36 V / DC
Power output ..............................................4 - 20 mA Length transducer cable Length........................................................... 36.5 m Telescoping length........................................ 32.0 m Cable design
..........................................10 x 0.14 mm2, shielded
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 49 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.9: PAT DS 350 M Checking the angle transducer AT 143/4 AT 143/4 / AC 50-1 & AC –80-2 "Angle transducer AT 143/4- components and measuring points"
Angle transduceroperating range –5° - +90° filled with silicon oil
Angle transducer AT 143/3 fitted in the length angle transducer cable drum.
Angle transducer interface board with V/I – transformer board
Attachment bolts for 0° alignment of the angle transducer
Figure: 024
Excerpt from the superstructure circuit diagram AC 50 – 1. Connection of the angle transducer on the AC 50 – 1 is absolutely identical to the connection in the AC 80 –2 Note: Shielding of the connection cable must have a direct connection with the housing.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 50 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Angle transducer
Potentiometer with pendulum fitted directly on the axle on the assembly plate in the angle transducer – cast aluminium housing. Oil filled for vibration dampening. Trimming resistors on the printed board in the housing. Angle transducer AT 143 /4 Precision..................................................0.15% Hysteresis................................................0.5° Temperature coefficient...........................2 ppm/K Maximum slider current...........................50 mA Damping..................................................Stable temperature oil Weight.......................................................2 kg Dimensions..............................................122 x 120 x 80 mm Housing ...................................................Plastic Protection class.......................................IP 67
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 51 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.10: PAT DS 350 M Checking the slewing angle transducer B 712 SAT / AC 50-1 & AC –80-2 "SAT – components and measuring points“
Excerpt from the superstructure circuit diagram AC 50 – 1. Connection of the slewing angle sensor to the AC 50 – 1 is absolutely identical to the connection in the AC 80 –2 Note: The shielding of the connecting cable must have a direct connection with the housing.
Figure: 025
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 52 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.11: PAT DS 350 M Checking the pressure sensor B 701.1 DAV 314 / AC 50-1 & AC –80-2 "Pressure sensor DAV 314 – components and measuring points“
Connecting cable – board strain gauges
Pressure chamber filled with hydraulic oil Connection for hydraulic line
Strain gauges for recording the expansion in the pressure chamber
Cannon connector 3-pin for 24 volts supply voltage & 4 –20 mA signal current
Interface board with amplifier unit and V/I transformer board
Excerpt from the superstructure circuit diagram AC 50 – 1. Connection of the pressure sensor on the AC 50 – 1 is absolutely identical with the connection in the AC 80 –2 Note: The shielding of the connecting cable must have a direct connection with the Cannon connector.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 53 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
PAT DS 350 M Checking the pressure sensor B 701.1 DAV 314 / AC 50-1 & AC –80-2
The pressure sensor is used to record force; it measures the hydraulic pressure, for example in the luffing cylinder – at the bottom and piston ends, the outrigger cylinders and / or the boom back stop cylinders. A tubular steel body combines four strain gauges. These are connected to a full bridge circuit; to protect against moisture, vibrations or shock the tube is filled with plastic; the encapsulated amplifier, which is calibrated by the manufacturer, is also inserted in the tube. The strain gauge bridge is supplied with + 24 volts; in the depressurised condition the diagonal voltage equals zero. As the pressure builds up in the measured hydraulic circuit, the resistance of the strain gauges changes, resulting in a voltage which is converted into a current signal by the amplifier and output to the central unit. The pressure sensor may not be attached with a clamp when fitting and may only be attached loosely to the adapter fixing, as any applied force or pressure on the housing of the pressure sensor would lead to an incorrect reading. Following accidents in connection with the boom or the luffing cylinder, the equipment should always be replaced. Technical data – pressure sensor DAV 314 General Nominal pressure Operating temperature Operating range Overload limit Test pressure Destruction Life expectancy (at 0 to 100% nominal load) Degree of protection
300 bar - 25°C to + 70°C 0 to 300 bar 250 % 450 bar >750 bar > 5 x 106 load variation IP 65
Precision Accuracy class rating Characteristic tolerance Linearity deviation relating to characteristic value Temperature coefficient of the zero point signal per °C Temperature coefficient of the characteristic value per °C
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 54 / 81
1 < +/- 0.5% < +/- 0.5% v. E. < +/- 0.03% v. E. < +/- 0.03% v. E.
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Technical data – pressure sensor DAV 314 Mechanical data Dimensions Pressure connection Width across flats Installation location Weight
Ǿ 43 x 175 mm Outside thread M 16 x 1,5 27 mm (WAF 27) As required 0.380 kg
Electrical data Supply voltage Power consumption Output signal Load rating Socket Compatible connector Connection
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
+ 24 volts 40 mA + Iout Iout = 4 – 20 mA max. 500 Ω Cannon MS 102R16 10P PAT no. 31 010 10 0271 Pin A + UB = 10 – 30 Volts Pin B earth Pin C output
Page 55 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
4.12: PAT DS 350 M Checking the hoist limit switches S 1 & S 2 HLS / AC 50-1 & AC –80-2 "Hoist limit switches S 1 & S 2 – components and measuring points"
Limit switches with positive opening operation for winches, hoist devices and cranes. Approved as emergency switches by the "Berufgenossenschaftliche Institut für Arbeitssicherheit" (BIA), test number A.BIA 91119. Diecast housing made of corrosion-resistant light metal alloy. Surface additionally treated and coated against damaging influences from the atmosphere. Trumpet-shaped funnelling of the actuating rope with low-friction surface allows angled movements of the controller. Electric functional element completely encapsulated. 2 built-in area resistors for monitoring the line. Stainless steel cable, tensile strength > 5 kN Technical data Dimensions Weight Degree of protection Actuating force Switching path Contact load
75 x 115 x 40 mm 0.77 kg IP 67 37 N 7.5 mm 6A
Use with dividable actuating weight 6 kg, with guide bore 35 mm Ø and steel chain 0.8 m long.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 56 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
PAT DS 350 M Checking the hoist limit switches S 1 & S 2 HLS / AC 50-1 & AC –80-2 "Hoist limit switches S 1 & S 2 – components and measuring points" Switching principle:
Excerpt from the superstructure circuit diagram AC 50 – 1. Connection of the hoist limit switch on the AC 80 – 2 is absolutely identical to the connection in the AC 50-1 Note: Shielding of the connecting cable must have a direct connection with the plug.
Figure: 028
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 57 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 5: PAT DS 350 M – Description of the component connections 5.1: AC 50 –1 superstructure – description of connections to the A 700 central unit
PAT DS 350 M – A 700 - Central unit – Cannon connector 35 pin PIN – Cannon.
PIN – A 700
Status
A B C D E F G H J K L M N P R S T U V W X Y Z a b c d e f g h j k l m
A 700 / X 1.1 A 700 / X1.2 A 700 / X1.11 A 700 / X1.12 A 700 / X1.13 A 700 / X1.8 A 700 / X1.9 A 700 / A 104 / X2.1 A 700 /A 104 / X2.2 A 700 / A 104 /X2.3 A700 / A 104 /X2.4 A 700 / A 104 / X2.5 A 700 / A 104 /X2.6 A 700 / A 104 /X2.7 A 700 / A 104 /X2.8 A 700 / A 104 /X2.9 A 700 / X1.14 A 700 / X1.16 A 700 / X1.17 A 700 / X1.18 A 700 / X1.19 A 700 / X1.66 A 700 / X1.68 A 700 / A 106 / X5.4 A 700 / A 106 / X5.5 A 700 / A 106 / X5.6 A 700 / A 106 / X5. 7 A 700 / A 107 / X 2.a12 A 700 / A 107 / X2.e12 A 700 / A 107 / X2.a4 A 700 / A 107 / X2.e4 A700 / X1.35 free free free
+ 24 Volts 0 Volts + 24 Volts + 24 Volts +24 Volts A2B -I LOAD-I DOUT 1 DOUT 2 GND DOUT 3 DOUT 4 GND DOUT 5 DOUT 6 GND + UBS DE 1 DE 2 DE 3 DE 4 De 5 DE 6 DE 1 DE 2 DE 3 DE 4 PV2 A GND PV1 A GND 0 Volts / / /
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page
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Function Voltage supply central unit Earth connection central unit Voltage supply total shut down Shut down LLD / HLS Alarm system only for GB Bridging A2B Bridging load Enable tele 1 Enable tele 2 GND Not assigned Not assigned GND Enable raise luffing gear Enable lower luffing gear GND + 24 Volts Tele 1 retracted Tele 2 retracted Superstructure locked at rear Not assigned Telescopic section extended Not assigned Hoist operating platform CWT variant 1 Hoist operating platform CWT variant 2 Slew gear right Slew gear left Slew gear brake PV2 A GND Pilot control PV1 A GND 0 set slew angle potentiometer free free free
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
AC 50 –1 Superstructure – description of connections on the A 700 central unit PAT DS 350 M – A 700 - Central unit – Cannon connector 6 pin PIN – Cannon.
PIN – A 700
Status
Page
A B C D E F
A 700 / X 1.20 A 700 / X1.21 A 700 / X1.22 N.C N.C N.C
+ 24 Volts DAV 1 0 Volts
Function Voltage supply DAV 1 / + 24 Volts Signal DAV 1 – 4 mA _ 20 mA Voltage supply DAV 1 / O Volts N.C N.C N.C
PAT DS 350 M – A 700 - Central unit – Cannon connector 14 pin PIN – Cannon.
PIN – A 700
Status
A
A 700 / X 1.23
+ UBS
B C D E F G H I J K L M N
A 700 / X1.24 A 700 / X1.25 A 700 / X1.27 A 700 / X1.29 A 700 / X1.30 A 700 / X 1.31 A 700 / X1.32 N.C N.C N.C N.C N.C N.C
LT 2 0 Volts
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page
Function Voltage supply length transducer + 24 Volts Length signal LT 2 0 Volts Length signal LT 1 Angle transducer signal AT 1 Length signal LT 3 HLS IN 0 Volts N.C N.C N.C N.C N.C N.C
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PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
AC 50 –1 OW - Description of connections on the A 700 central unit PAT DS 350 M – A 700 - Central unit – Cannon connector 4 pin PIN – Cannon.
PIN – A 700
Status
Page
A
A 700 / X 1.33
+ 24 Volts
B C D
A 700 / X1.34 A 700 / X1.35 A 700 / X1.36
DWG 1 0 Volts DWG 2
Function Voltage supply slew angle transducer + 24 volts Signal DWG 1 – 4 mA - 20 mA Voltage supply DAV 1 / O Volts N.C
PAT DS 350 M – A 700 - Central unit – Cannon connector 7 pin PIN – Cannon.
PIN – A 700
Status
A
A 700 / X 1.3
+ 24 Volts
B C D E F G
A 700 / X1.5 A 700 / X1.6 A 700 / X1.4 A 700 / X1.7 A 700 / X1.8 A 700 / X1.9
RxD TxD GND A2B – O A2B – 1 LOAD - 1
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page
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Function Voltage supply slew angle sensor + 24 Volts RxD TxD GND Bridging HLS - A2B - 0 Bridging HLS - A2B - 1 Bridging overload - LOAD - 1
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 6: PAT DS 350 M – Description of the connections for the components 6.1: AC 80 –2 OW - Description of the connections on the A 700 central unit
PAT DS 350 M – A 700 - Central unit – Cannon connector 35 pin PIN – Cannon.
PIN – A 700
Status
A B C D E F G H J K L M N P R S T U V W X Y Z a b c d e f g h j k l m
A 700 / X 1.1 A 700 / X1.2 A 700 / X1.11 A 700 / X1.12 A 700 / X1.13 A 700 / X1.8 A 700 / X1.9 A 700 / A 104 / X2.1 A 700 /A 104 / X2.2 A 700 / A 104 /X2.3 A700 / A 104 /X2.4 A 700 / A 104 / X2.5 A 700 / A 104 /X2.6 A 700 / A 104 /X2.7 A 700 / A 104 /X2.8 A 700 / A 104 /X2.9 A 700 / X1.14 A 700 / X1.16 A 700 / X1.17 A 700 / X1.18 A 700 / X1.19 A 700 / X1.66 A 700 / X1.68 A 700 / A 106 / X5.4 A 700 / A 106 / X5.5 A 700 / A 106 / X5.6 A 700 / A 106 / X5. 7 A 700 / A 107 / X2.a12 A 700 / A 107 / X2.e12 A 700 / A 107 / X2.a4 A 700 / A 107 / X2.e4 A700 / X1.35 free free free
+ 24 Volts 0 Volts + 24 Volts + 24 Volts +24 Volts A2B -I LOAD-I DOUT 1 DOUT 2 GND DOUT 3 DOUT 4 GND DOUT 5 DOUT 6 GND + UBS DE 1 DE 2 DE 3 DE 4 De 5 DE 6 DE 1 DE 2 DE 3 DE 4 PV2 A GND PV1 A GND 0 Volts / / /
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page
Page 61 / 81
Function Voltage supply central unit Earth connection central unit Voltage supply total shut-off Shut off LLD / HLS Alarm system only GB Bridging A2B Bridging load Enable tele 1 Enable tele 2 GND Enable tele 3 Not assigned GND Enable raise luffing gear Enable lower luffing gear GND + 24 Volts Tele 1 retracted Tele 2 retracted Superstr. locked to rear Not assigned Extend telescope Tele 3 retracted Hoist operating platform CWT variant 1 Hoist operating platform CWT variant 2 Slew gear right Slew gear left Slew gear brake PV2 A GND Pilot control PV1 A GND 0 set slew angle potentiometer free free free
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
AC 80 –2 OW - Description of connections on the A 700 central unit PAT DS 350 M – A 700 - Central unit – Cannon connector 6 pin PIN – Cannon.
PIN – A 700
Status
Page
A B C D E F
A 700 / X 1.20 A 700 / X1.21 A 700 / X1.22 N.C N.C N.C
+ 24 Volts DAV 1 0 Volts
Function Voltage supply DAV 1 / + 24 Volts Signal DAV 1 – 4 mA _ 20 mA Voltage supply DAV 1 / O Volts N.C N.C N.C
PAT DS 350 M – A 700 - Central unit – Cannon connector 14 pin PIN – Cannon.
PIN – A 700
Status
A
A 700 / X 1.23
+ UBS
B C D E F G H I J K L M N
A 700 / X1.24 A 700 / X1.25 A 700 / X1.27 A 700 / X1.29 A 700 / X1.30 A 700 / X 1.31 A 700 / X1.32 N.C N.C N.C N.C N.C N.C
LT 2 0 Volts
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page
Function Voltage supply length transducer + 24 Volts Length signal LT 2 0 Volts Length signal LT 1 Angle sensor signal AT 1 Length signal LT 3 HLS IN 0 Volts N.C N.C N.C N.C N.C N.C
Page 62 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
AC 80 –2 OW - Description of the connections on the A 700 central unit PAT DS 350 M – A 700 - Central unit – Cannon connector 4 pin PIN – Cannon.
PIN – A 700
Status
Page
A
A 700 / X 1.33
+ 24 Volts
B C D
A 700 / X1.34 A 700 / X1.35 A 700 / X1.36
SAT 1 0 Volts SAT 2
Function Voltage supply slew angle sensor + 24 Volts Signal DWG 1 – 4 mA - 20 mA Voltage supply DAV 1 / O Volts N.C
PAT DS 350 M – A 700 - Central unit – Cannon connector 7 pin PIN – Cannon.
PIN – A 700
Status
A
A 700 / X 1.3
+ 24 Volts
B C D E F G
A 700 / X1.5 A 700 / X1.6 A 700 / X1.4 A 700 / X1.7 A 700 / X1.8 A 700 / X1.9
RxD TxD GND A2B – O A2B – 1 LOAD - 1
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page
Page 63 / 81
Function Voltage supply slew angle transducer + 24 Volts RxD TxD GND Bridging HLS - A2B - 0 Bridging HLS - A2B - 1 Bridging overload - LOAD - 1
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 7: PAT DS 350 M – Internal wiring 7.1: AC 50 –1 Description of connections – Original PAT A 700 page 1
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 64 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
7.1: AC 50 –1 Description of connections – Original PAT A 700 page 2
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 65 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
7.1: AC 50 –1 Description of connections – original PAT console
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 66 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
7.2: AC 80 –2 Description of connections – original PAT page 1
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 67 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
7.2: AC 80 –2 Description of connections – Original PAT page 2
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 68 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
7.2: AC 80 –2 Description of connections – Original PAT console
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 69 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 8: PAT DS 350 M – Error code table
Error code table (DS 350 Modular) DEMAG AC 50 - 1 & AC 80 - 2 Date: 24 Oct. 2002 System programs: Error code O P H
CDMG V 1.0D (02.08.00)
Error
Cause
Remedy
Overload
•
Shut down as a result of overload
•
Reduce load moment
Prewarning Hoist limit switch
•
The hoist limit switch has triggered As a result of excessive luffing, the minimum radius specified in the table has not been reached or the maximum specified angle has been exceeded. As a result of excessive luffing, the maximum radius specified in the load table has been exceeded or the minimum angle not reached. Unavailable operating mode selected.
•
Lower hook block
•
Luff the boom to the radius or angle specified in the table
•
Luff the boom to the radius or angle specified in the table.
•
Enter the operating mode correctly on the keypad in accordance with the allocation for the operating condition.
The selected operating mode is not contained in the data EPROM or is blocked.
•
Check the programming in the data EPROM.
E01
Radius area too small • or angle area too big
E02
Radius area exceeded or angle range too small
•
E04
Operating mode not confirmed or not available
•
•
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Parts list no.: 71 350 84 0381
Page 70 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E05
Hardware, Software, Programming PAT DS 350 M
Error
Cause
Prohibited length range
•
Boom has been telescoped • out too far or not far enough, e.g. if work can only be carried out up to a specific max. boom length or in case of load curves for jibs for which the main boom has to be telescoped out to a specific length.
•
The length transducer setting has changed, e.g. rope has jumped from the length transducer drum.
•
•
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Remedy
•
Telescope in the boom. Check the preliminary tension of the rope drum. ( rope must be tensioned). Open the length transducer and carefully use a screwdriver to turn the length potentiometer anticlockwise up to the stop.
•
Check + 5 volts voltage. If voltage is not available or fails under a load of approx. 50 Ohm, replace the analog module.
•
Change the coupling assembly with the drive wheel and set the length potentiometer.
•
Replace length potentiometer.
•
Check cable and plug, change as required.
+ 5 Volts – Supply voltage failure for the analog part of the analog module
Coupling between the length transducer potentiometer and drive defective.
•
Length potentiometer defective.
•
Cable from the central unit to the length transducer defective or loose.
Page 71 / 81
Telescope the boom out to the correct length.
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E06
E07
E08
E11
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Hardware, Software, Programming PAT DS 350 M
Error
Cause
For operation with hydr. fly jib radius area exceeded or angle range too small
•
Faulty return message from the overload relay on the interface module.
• •
Relay should be triggered, 2nd contact is, however, registered as switched off, or the 2nd contact is registered as switched on, while the relay should have released. No feedback from • hoist limit switch relay. Lower limit value in the measuring channel "length telescopic boom" exceeded.
Remedy
Hydr. fly jib has been luffed • down too far resulting in the maximum radius specified in the load table being exceeded or the minimum angle not reached Overload relay defective or • interface module defective.
Luff up the hydr. fly jib to a radius or angle specified in the load table. Replace LLD module.
Processor module defective.
•
Replace processor module.
As per E 07
•
As per E 07
•
Cable from the central unit • to the length transducer defective or loose. Water in the plug of the length angle transducer.
•
Length potentiometer defective.
•
Electronic component in the measuring channel • defective
Page 72 / 81
•
Check cable and plug, change as required.
Change length transducer potentiometer. Replace analog module or processor module
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E12
Hardware, Software, Programming PAT DS 350 M
Error
Cause
Remedy
Reading in the measuring channel "bottom pressure“ is too low
•
Cable from the central unit to the pressure sensor is defective or water is in the plugs
•
Check cable and plug, replace as required
•
Pressure sensor defective.
•
Replace pressure sensor
Electronic component in measuring channel is defective
•
As per E 12
•
Replace analog module or processor module. As per E 12
•
E13
E14
E15
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Reading in the • measuring channel "top pressure" too low. Reading in the • measuring channel “angle hydr. MBE” too low
Cable from the central unit • to the length transducer defective or loose. Water in plug of the angle transducer.
Replace LLD assembly.
•
Angle transducer potentiometer defective.
•
Replace angle transducer
•
Electronic component in measuring channel defective.
•
Replace analog module or processor module
Cable from the central unit to the length angle transducer is defective or loose. Water in the plug of the length angle transducer.
•
Check cable and plug, replace as required.
•
Angle potentiometer defective.
•
Change angle transducer.
•
Electronic component in the • measuring channel is defective
Reading in measuring • channel "angle main boom" is too low.
Page 73 / 81
Replace analog module or processor module.
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error E16
E17
E19
E21
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Hardware, Software, Programming PAT DS 350 M
Cause
Reading in measuring • channel "length hydr. MBE or length tele 1 + 2" too low
Cable from the central unit • to the length transducer defective or loose. Water in the plug of the length transducer.
Check cable and plug and replace if necessary
•
Length transducer potentiometer defective.
•
Replace length transducer.
•
Electronic component in measuring channel defective.
•
Replace analog module or processor module.
Reading in measuring • channel "length telescope 1“ too low.
Reference and/or supply voltage defective.
Remedy
Cable from the central unit • to the length transducer defective or loose. Water in the plug of the length transducer.
Check cable and plug, replace if necessary.
•
Length transducer potentiometer defective.
•
Replace length transducer.
•
Electronic component in measuring channel defective
•
Replace analog module or processor module.
•
Supply voltage is corrupted by the sensor (DAV. LAT).
•
Check voltages on the analog module (AGND – MP0.). Check transducer, plug and cable, replace if necessary.
•
Electronic component defective.
•
Replace analog module.
•
• A/D transformer defective.
Replace processor module.
•
As per E 11
Reading in measuring • channel "length teleboom“ too high.
As per E 11
Page 74 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E22 E23 E24 E25 E26
E27 E29 E31 E37
Hardware, Software, Programming PAT DS 350 M
Error
Cause
Remedy
Reading in measuring channel "bottom pressure" too high Reading in measuring channel "top pressure" too high Reading in measuring channel "angle hydr. MBE“ too high Reading in measuring channel "angle main boom" too high Reading in measuring channel "length hydr. MBE“ or "length tele 1+2“ exceeded Reading in measuring channel "length tele 1“ too high Reference and/or supply voltage defective Error in system program.
•
As per E12
•
As per E12
•
As per E12
•
As per E12
•
As per E14
•
As per E14
•
As per E 15
•
As per E 15
•
As per E 16
•
As per E 16
•
As per E 17
•
As per E 17
•
As per E 19
•
As per E 19
•
The system program PROM is defective.
•
Error in logical program sequence
•
The system program PROM is defective.
•
Replace system program PROM no. 0. Replace system program PROM (PROM no. 0).
•
Computer module 80C537 is defective.
•
Replace computer module 80C537.
•
• Processor module defective. The system program in the LLD is incompatible with the programming in the data EPROM. The system program in the LLD is incompatible with the programming in the TLK EPROM.
Replace processor module.
•
Replace system program PROM or data EPROM (PROM no. 1). Replace system program PROM or TLK-EPROM (PROM no. 2).
E38
System program and data EPROM are not compatible.
•
E39
System program and TLK EPROM are incompatible
•
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 75 / 81
•
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E41
Error Error in internal readwrite memory (RAM) of the computer module 80C537
Hardware, Software, Programming PAT DS 350 M
Cause
Remedy
•
Computer module 80C537 defective.
•
Replace computer module 80C537.
•
• CPU module defective.
Replace CPU module.
• Processor module defective. Read-write memory • (CMOS- RAM) or processor unit defective As per E 42 •
Replace processor module with CPU module. Replace processor unit with CPU module As per E 42
•
E42 E43
E45
E46 E47
Error in external read- • write memory 1st part (RAM) Error in external read- • write memory 2nd part (RAM).
The A/D transformer on the processor module and the redundant A/D transformer in the CPU 80C537 supply different results Error in A/D • No feedback from the A/D transformer uPD 7004 transformer uPD 7004 Redundancy error in the A/D transformer
Monitored read-write memory destroyed.
•
The CRC check of the monitored read-write • memory provides an incorrect result •
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Replace processor unit
•
Replace processor unit
•
Restart LLD.
The back-up battery is discharged ( < 2V at 1kΩ )
•
Replace back-up battery on the processor unit.
Processor module defective.
•
Replace processor unit
The CRC test sign of the monitored read-write memory is incorrect.
Page 76 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E48
E51
E52
E56
E57
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Error Cyclical RAM test; error in the internal read-write memory (RAM) of the computer module 80C537.
Error in crane data EPROM or EEPROM
Error in load curve PROM
Error in crane data EEPROM
Error in serial crane data EEPROM
Hardware, Software, Programming PAT DS 350 M
Cause
Remedy
•
Computer module 80C537 defective.
•
Replace computer module 80C537.
•
• CPU module defective.
Replace CPU module.
•
• Processor unit defective.
•
Crane data EEPROM has no valid data.
•
Replace processor unit with CPU module. Load crane data EEPROM with valid data
•
Memory module incorrectly bridged.
•
•
Bridge memory module in accordance with memory type.
Crane data EPROM defective.
•
Replace crane data EPROM. Bridge memory module in accordance with memory type.
•
Memory module incorrectly bridged.
•
Load curve EPROM defective.
•
•
•
Crane data EEPROM defective.
•
•
Memory module incorrectly bridged.
•
Serial crane data EEPROM • has no valid data.
•
Memory module defective.
•
Page 77 / 81
•
Replace load curve EPROM. Replace crane data EEPROM Bridge memory module in accordance with memory type Write serial crane data EEPROM with data ( with test program or online function), then restart LLD. Replace memory module.
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E58
Error Error in serial analog modules EEPROM
Hardware, Software, Programming PAT DS 350 M
Cause •
Serial analog modules • EEPROM has no valid data
•
Analog module defective.
Replace analog module.
Module 24 352 30 0062 defective or no longer available Relay K1 defective or interface module defective.
•
Install module 24 352 30 0062 or replace
•
Replace interface module.
•
Processor module defective.
•
Replace processor module
•
As per E 71
•
As per E 71
•
As per E 71
•
As per E 71
•
As per E 71
•
As per E 71
•
The selected tele combination is not contained in the load table or does not agree with the digital inputs.
•
Select another tele combination.
•
Error DS 350 M control module
E71
Faulty feedback of the • relay K 1 on the interface module.
E72
E73
E74
E83
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Use test program to write serial analog modules EEPROM with data, then restart LLD.
•
E60
The relay should have tripped, 2nd contact is however registered as switched off, or 2nd contact is registered as switched on, while the relay should have released Faulty feedback of the relay K 2 on the interface module ( central unit ) Faulty feedback of the relay K 3 on the interface module (central unit) Faulty feedback of the relay K 4 on the interface module (central unit) Faulty tele combination
Remedy
Page 78 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E84
Error Faulty configuration
Hardware, Software, Programming PAT DS 350 M
Cause
Remedy
•
•
Select another configuration.
•
Check the programming of the data EPROM Check programming in the data EPROM.
The selected configuration is not contained in the data EPROM.
E85
Error in the radius reading
•
The calculated radius is too • small (negative bending).
E86
Faulty percentage for min. 1 telescope
•
Telescope has a percentage of l < - 2% or > 106 %.
•
Length measurement tele 1 & 2 defective. •
•
E87
Error in the length measurement.
Measurement total length defective.
•
Length memory destroyed.
•
Length measurement tele 1 & 2 defective.
•
• •
The calculated tele combination does not agree with the length measurement.
•
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Measurement of the total length defective.
Page 79 / 81
Read off the percentage on the console. If the telescopic section has been extended too far, retract the telescopic section Check the length measurement for tele 1 (see E 17) Replace backplane board If incorrect percentages are displayed: telescope in all tele sections. The error is reset when the measured tele length corresponds to the length of the basic case.
•
Check the length measurement for tele 1 & 2 (see E 27 )
•
Check the measurement of the total length (see E 21)
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code E91
E92
E93
E94
E95
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Error No data transfer from the console to the central unit
Error in the data transfer from the console to the central unit.
Error in data transfer from the console to the central unit. No data transfer from the central unit to the console
Error in console EPROM.
Hardware, Software, Programming PAT DS 350 M
Cause
Remedy
•
+ 24 volt supply of the console interrupted.
•
Check + 24 volts on terminal X1 of the console electronics.
•
• Interruption or short circuit to ground on the line – console electronics– central unit.
•
Transmission/reception module defective
Check the connection between the console electronics – central unit. If a short circuit to ground is determined, the transmission module in the console electronics is probably damaged. The console electronics should therefore be replaced.
•
Replace the console electronics and central unit (replace basic module). Check connection console electronics – central unit.
•
Loose contact on the line – console electronics – central unit.
•
Transmission/reception module defective.
•
•
As per E 92
•
•
Interruption or short circuit to ground on the line central unit – console
•
•
Transmission- reception module defective.
Check line from to the console (in case of short circuit to ground also replace console electronics).
•
•
Electromagnetic interference (e.g. when switching the relays or solenoid valves).
Replace console electronics and basic module.
•
Remedy cause of fault by suppressor diodes or varistors. Replace console EPROM.
•
•
Console EPROM defective. •
Page 80 / 81
Replace console electronics and basic module. As per E 92
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Error code EAB
Error Short circuit in hoist limit switch circuit.
Hardware, Software, Programming PAT DS 350 M
Cause
Remedy
•
Short circuit in the hoist limit switch
•
Replace hoist limit switch.
•
Short circuit in the cable to the hoist limit switch.
•
Replace cable to hoist limit switch.
Note:
If an error message is displayed that is not contained in the above list, please contact us.
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 81 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
Chapter 9: Electric circuit diagrams in connection with the hard- & software 9.1: Superstructure – electric circuit diagrams AC 50 –1 (date 29.10.2002)
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 82 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
9.2: Chassis electric circuit diagrams AC 50 –1 (date 29.10.2002)
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 83 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
9.3: Superstructure electric circuit diagrams AC 80 – 2 (date 29.10.2002)
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 84 / 81
PAT DS 350 M Version 2.0
Technical Manual Version 2.0
Hardware, Software, Programming PAT DS 350 M
9.4: Chassis electric circuit diagrams AC 80 – 2 (date 29.10.2002)
TECHNICAL TRAINING Wolfram A. Kerth 08.07.2005
Page 85 / 81
PAT DS 350 M Version 2.0
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