PARTS MANUAL TL943

Parts Manual

Model TL943 S/N TBL00100 & After P/N - 31200256 Revised February 26, 2014

EFFECTIVITY PAGE September 29, 2006 - A - Original Issue of Manual November 10, 2006 - B - Revised Manual February 23, 2007 - C - Revised Manual June 29, 2007 - D - Revised Manual November 1, 2007 - E - Revised Manual April 25, 2008 - F - Revised Manual October 24, 2008 - G - Revised Manual February 6, 2009 - H - Revised Manual September 18, 2009 - I - Revised Manual January 8, 2010 - J - Revised Manual November 12, 2010 - K - Revised Manual November 4, 2011 - L - Revised Manual July 18, 2012 - M - Revised Manual February 26, 2014 - N - Revised Manual

TL943

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EFFECTIVITY PAGE

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TL943

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3

Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Outrigger Mounting, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION 2 – BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9

First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push Beam/Extend Chain & Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Quick Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-4 2-6 2-8 2-10 2-12 2-14 2-16 2-18

SECTION 3 – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10

Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fork Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48” Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3-4 3-6 3-8 3-12 3-14 3-16 3-18 3-20 3-22

SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11

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Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission - ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Transmission Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4-2 4-6 4-8 4-12 4-16 4-18 4-22 4-26 4-30 4-32 4-34

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TABLE OF CONTENTS FIGURE NO. 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22

TITLE

PAGE NO.

ZF Transmission - Reversing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-36 4-38 4-40 4-42 4-44 4-46 4-48 4-50 4-52 4-54 4-56

SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 5-4 5-6 5-8 5-10 5-12 5-14 5-16 5-18 5-20 5-22 5-24 5-26 5-28 5-30 5-32 5-34 5-36 5-40 5-42 5-44 5-46

SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6

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Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS FIGURE NO. 6-7

TITLE

PAGE NO.

Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4 7-5 7-6 7-7

Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Controller-Outrigger & Sway/Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame Level Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Hydraulic Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2 7-8 7-10 7-14 7-18 7-20 7-22

SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12

Priority Valve Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service/Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tilt & Tilt Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Cylinders, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Joysticks, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 8-8 8-12 8-14 8-16 8-20 8-24 8-28 8-32 8-34 8-38 8-44

SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15

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Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Cylinder, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Implement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9-2 9-8 9-12 9-16 9-20 9-24 9-28 9-34 9-38 9-44 9-48 9-56 9-58 9-60 9-62

v

TABLE OF CONTENTS FIGURE NO. 9-16 9-17 9-18 9-19 9-20

TITLE

PAGE NO.

Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-66 9-68 9-70 9-72 9-76

SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 10-18 10-19 10-20 10-21 10-22 10-23

Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Disconnect Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Harness - ZF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work Light Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work Light Cab Harness, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Distribution Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tilt On Joystick Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tilt & Aux Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Module Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 10-6 10-10 10-16 10-18 10-20 10-22 10-24 10-26 10-28 10-30 10-32 10-34 10-36 10-38 10-40 10-42 10-44 10-46 10-48 10-50 10-54 10-56

SECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11-1 11-2

Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

SECTION 12 – OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 12-1 12-2 12-3 12-4 12-5

vi

Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8” Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Reducer Valve, 1360 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TL943

12-2 12-4 12-8 12-10 12-12

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TABLE OF CONTENTS FIGURE NO. 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 12-16 12-17 12-18

TITLE

PAGE NO.

Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beacon Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Skylight Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cold Weather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arctic Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Top Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Cooler Bypass Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beacon Light Mount With AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-14 12-16 12-28 12-32 12-34 12-36 12-42 12-44 12-48 12-50 12-52 12-54 12-56

SECTION 13 – MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

31200256

TL943

vii

TABLE OF CONTENTS FIGURE NO.

viii

TITLE

TL943

PAGE NO.

31200256

SMCS CODES - TELEHANDLER 1350 ENGINE COOLING SYSTEM

3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER

3013 AXLE ARRANGEMENT

1353 RADIATOR

3020 DRIVE & STEERING AXLE

1354 EXPANSION TANK

3061 TRANSMISSION GEARS

1360 FAN GUARD

3063 TRANSMISSION SHAFT

1374 HYDRAULIC OIL COOLER

3064 TRANSMISSION CASE

1375 TORQUE CONVERTER / TRANSMISSION OIL COOLER

3065 TRANSMISSION CONTROL

1380 COOLANT HOSE / LINES 1381 RADIATOR AND GUARD 1382 RADIATOR CAP 1384 ENGINE COOLANT HEATER 1386 HYDRAULIC FAN MOTOR 1387 HYDRAULIC FAN PUMP

3066 TRANSMISSION OIL PUMP 3067 TRANSMISSION OIL FILTER 3068 TRANSMISSION OIL FILTER BASE 3075 TRANSMISSION OUTPUT GEARS 3080 TRANSMISSION OIL 3081 TRANSMISSION OIL LEVEL 3082 TRANSMISSION MOUNT

1395 ENGINE COOLANT

1400 ELECTRICAL SYSTEM

3100 TORQUE CONVERTER, TORQUE DIVIDER, RETARDER

1401 BATTERY

3101 TORQUE CONVERTER

1402 BATTERY CABLE

3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE PUMP

1408 WIRING HARNESS 1416 START SWITCH 1417 FUSE / CIRCUIT BREAKER PANEL 1428 BACKUP LIGHT(S)

3133 TORQUE CONVERTER RELIEF VALVE 3139 MODULATING VALVE 3141 TORQUE CONVERTER SPEED SENSOR

1429 LIGHT(S) 1430 DIRECTIONAL LIGHT 1431 BEACON LIGHT(S) 1432 STOP /LIGHT / TAILLIGHT 1434 CAB LIGHT 1434 FLOODLIGHT

3030 POWER SHIFT / HYDROSTATIC TRANSMISSION 3063 TRANSMISSION SHAFT 3064 TRANSMISSION CASE 3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL) 3066 POWER SHIFT TRANSMISSION OIL PUMP 3067 HYDROSTATIC TRANSMISSION OIL FILTER

OTHER ENGINE COMPONENTS 1801 ENGINE SOUND SUPPRESSION 1802 REFRIGERANT COMPRESSOR 1805 REFRIGERANT CONDENSER 1807 AIR CONDITIONER COMPRESSOR DRIVE 1808 AIR CONDITIONER LINES 1810 RADIATOR & REFRIGERANT CONDENSER 1812 HEATER / HOSE LINES 1813 RADIATOR HOSE

3073 HYDROSTATIC MAIN CONTROL VALVE 3151 TRANSMISSION GOVERNOR 3154 TRANSMISSION LINES/HOSES 3155 TRANSMISSION CLUTCH 3157 TRANSMISSION SELECTOR VALVE 3159 TRANSFER GEARS 3160 TRANSMISSION PLANETARY 3167 TRANSMISSION HYDRAULIC CONTROL 3168 TRANSMISSION ELECTRONIC CONTROL 3174 SHIFT SOLENOID 3175 TRANSMISSION SPEED SENSOR

ix

SMCS CODES - TELEHANDLER 3181 TRANSMISSION NEUTRALIZER CONTROL VALVE

3269 PINION HOUSING

3182 TRANSMISSION LUBRICATION RELIEF VALVE

3274 CONSTANT VELOCITY UNIVERSAL JOINT

3184 TRANSMISSION OIL COOLER BYPASS VALVE

3275 DRIVE LINE BRAKE

3186 TRANSMISSION PLANET CARRIER

3276 DRIVE LINE BRAKE DISC

3187 TRANSMISSION CARRIER THRUST DISC/PLATE

3278 DRIVE AXLE

3190 TRANSMISSION CLUTCH PLATE

3281 BEVEL GEAR CASE

3191 TRANSMISSION NEUTRALIZER

3282 AXLE

3194 TRANSMISSION TEMPERATURE SENSOR

3283 DIFFERENTIAL CASE

3202 TRANSMISSION FLOW CONTROL VALVE

3284 DIFFERENTIAL CARRIER

3203 DRIVE PUMP 3204 CHARGE PUMP

4000 DRIVE TRAIN

3205 SERVO CONTROL VALVE

4004 BRAKE & AXLE

3206 MANIFOLD/METERING VALVE

4005 STEERING & BRAKING SYSTEM

3207 SERVO CYLINDER 3210 HIGH PRESSURE RELIEF VALVE

4050 FINAL DRIVE

3213 CHARGE & MAIN RELIEF VALVE

4051 FINAL DRIVE & WHEEL

3214 SYNCHRONIZING VALVE

4052 FINAL DRIVE SEAL

3215 POWER UNIT CONTROL LINKAGE

4053 DRIVE AXLE HUB/GEAR ASSEMBLY

3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE

4054 FINAL DRIVE HUB

3219 TRANSMISSION PILOT OVERSPEED VALVE

4055 FINAL DRIVE GEARS

3220 TRAVEL SPEED CONTROL VALVE

4056 FINAL DRIVE - DRIVE SHAFT

3221 HYDROSTATIC POWER CASE

4057 FINAL DRIVE PINION FLANGE

3222 PUMP HEAD

4059 FINAL DRIVE CASE/BORE

3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE

4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING GEAR

3225 TRAVEL ELECTRONIC CONTROL 3226 DOWNSHIFT INHIBITOR

4091 FINAL DRIVE PINION 4092 PLANETARY FINAL DRIVE CARRIER

3250 DRIVE LINE/DRIVE AXLE 3251 UNIVERSAL JOINT

4093 FINAL DRIVE PLANETARY CARRIER THRUST SURFACE 4094 FINAL DRIVE PINION & FLANGE

3252 FLEXIBLE COUPLING 3253 DRIVE SHAFT 3254 DRIVE LINE PINION 3256 BEVEL GEAR/SHAFT 3257 BEVEL GEAR SHAFT BEARING 3258 DIFFERENTIAL 3259 AXLE SHAFT 3260 AXLE HOUSING ASSEMBLY 3263 LIMITED SLIP DIFFERENTIAL 3267 DRIVE SHAFT SUPPORT 3268 AXLE HOUSING SUPPORT/TRUNNION

x

4200 WHEEL & TIRE 4201 WHEEL 4202 RIM & TIRE 4203 TIRE 4208 WHEEL ASSEMBLY 4209 WHEEL RIM 4210 WHEEL STUD/BOLT/NUT 4220 MUD GUARD 4233 STEER TIRE, PNEUMATIC

SMCS CODES - TELEHANDLER 4250 BRAKING SYSTEM

5000 IMPLEMENT CONTROLS

4251 SERVICE BRAKE

5001 IMPLEMENT CONTROL LOCK

4255 BRAKE DISC

5002 HYDRAULIC & FUEL TANK

4256 BRAKE CALIPER, HEAD ASSEMBLY

5004 RIDE CONTROL SYSTEM

4257 BRAKE LINES

5005 AUXILIARY HYDRAULIC CIRCUIT

4258 BRAKE MASTER CYLINDER 4262 BRAKE ACTUATOR

5050 HYDRAULIC SYSTEM

4265 SERVICE BRAKE CONTROL VALVE

5051 HYDRAULIC CONTROL VALVE

4267 PARKING BRAKE

5056 HYDRAULIC TANK

4269 SERVICE BRAKE CONTROL

5057 HYDRAULIC HOSES/LINES

4273 FRICTION PADS

5059 PILOT CONTROL VALVE

4282 PARKING/SECONDARY BRAKE CONTROL VALVE

505C PISTON CYLINDER

4284 PARKING BRAKE CONTROL

5063 IMPLEMENT CONTROL

4291 BRAKE HYDRAULIC RESERVOIR

5068 HYDRAULIC OIL FILTER 5069 MAIN SYSTEM RELIEF VALVE

4300 STEERING SYSTEM

506P IMPLEMENT PRIORITY VALVE

4301 STEERING GEAR

5070 PISTON PUMP

4303 STEERING CYLINDER

5071 HYDRAULIC OIL COOLER BYPASS VALVE

4307 STEERING VALVE

5072 PILOT SYSTEM RELIEF VALVE

4309 STEERING WHEEL

5084 IMPLEMENT PUMP

430S STEERING SENSOR

5086 COMPENSATOR VALVE

4310 STEERING COLUMN

5093 HYDRAULIC FILTER BYPASS VALVE

4312 STEERING METERING PUMP

5095 HYDRAULIC OIL

4313 STEERING AXLE

509T HYDRAULIC OIL TEMPERATURE SENSOR

4314 KINGPIN 4318 TIE ROD

5100 LIFT, TILT, TIP & OTHER CONTROLS

4321 STEERING KNUCKLE

5102 LIFT/HOIST CYLINDER

4322 STEERING RELIEF VALVE

5103 LIFT CYLINDER TRUNNION

4329 TIE ROD END

5104 TILT CYLINDER

4338 ADJUSTABLE STEERING COLUMN

5106 TIP CYLINDER

4349 STEERING SELECTOR & PRESSURE CONTROL VALVE

5116 ATTACHMENT CYLINDER 5130 LOCK VALVE 5141 HITCH LIFT CYLINDER

4350 HYDROSTATIC DRIVE 4351 HYDRAULIC PROPEL/DRIVE MOTOR

5144 FRAME LEVEL VALVE 5486 EXTENSION CYLINDER

4352 DRIVE CONTROL VALVE 4267 HYDROSTATIC DRIVE PARKING BRAKE 4354 BRAKE RELEASE PUMP 4355 HYDROSTATIC DRIVE GEAR REDUCER 4356 BRAKE & SHIFT VALVE

xi

SMCS CODES - TELEHANDLER 5700 IMPLEMENT ELECTRONIC CONTROLS

7165 CAB/CANOPY SCREEN

5701 IMPLEMENT ELECTRONIC CONTROL MODULE (PREPROGRAMMED)

7170 RADIATOR GRILLE

5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL

7177 ROPS ROLL BAR 7192 WHEEL CHOCK

5705 JOYSTICK 5734 HYDRAULIC SYSTEM WIRING HARNESS 5735 FRAME LEVEL CONTROL

5800 OTHER CONTROLS 5804 SIDESHIFT CYLINDER 5811 LOAD CONTROL VALVE 5816 COMPENSATING CYLINDER 5823 FORK LEVEL CYLINDER

7200 SUSPENSION 7221 OUTRIGGER

7250 BODY 7251 HOOD 7252 FENDER 7253 PLATFORM/DECK 7257 BATTERY BOX/SUPPORT 7261 PLATFORM SOUND SUPPRESSION

6400 MATERIAL HANDLING ATTACHMENTS 6402 STANDARD CARRIAGE 6404 LIFT CHAIN 6405 LIFT FORK 6408 ROTATING CARRIAGE 6409 WIDE CARRIAGE 6416 BALE CLAMP 6425 SIDESHIFT CARRIAGE 6459 LIFTING HOOK 6460 TELESCOPING BOOM 6461 MAN BASKET

7050 FRAME 7051 MAIN FRAME 7056 COUNTERWEIGHT 7059 FUEL TANK, SEAT & FRAME 7078 FRAME LEVEL CYLINDER

7262 FIREWALL 7263 ENGINE ENCLOSURE 7264 ROPS MOUNT REAR SUPPORT 7265 FLOORPLATE 7266 ROPS MOUNT 7267 BODY PANEL 726A ACCESS PANEL 726M FLOORMAT 7272 RADIATOR ENCLOSURE/SHROUD 7273 COMPARTMENT DOOR 7276 MACHINE ENCLOSURE

7300 OPERATOR STATION 7301 CAB 7302 CANOPY 7304 CAB HEATER 7305 WINDSHIELD WIPER 7306 WINDSHIELD WASHER

7100 HITCH 7105 FIXED DRAWBAR 7116 HITCH/TOW PIN

7307 SEAT/ARM CUSHION 7308 CAB DOOR 7309 HEATER & AIR CONDITIONER 7310 WINDOW GLASS

7150 GUARD 7151 CRANKCASE GUARD 7154 ENGINE GUARD 7155 RADIATOR GUARD 7159 OVERHEAD GUARD

xii

7312 SEAT ASSEMBLY 7314 DASH 7316 CAB AIR FAN 7319 MIRROR

SMCS CODES - TELEHANDLER 731S SEAT AIR COMPRESSOR

7481 FUEL LEVEL GAUGE

7320 AIR CONDITIONER

7483 LOW FUEL LEVEL INDICATOR

7321 SEAT FRAME

7485 ENGINE LOW OIL PRESSURE INDICATOR

7322 AIR CONDITIONER RECEIVER/DRYER

7486 PARKING BRAKE INDICATOR LIGHT

7323 ROPS/FOPS CANOPY

7488 HYDRAULIC OIL TEMPERATURE GAUGE

7324 SUSPENSION SEAT

7490 ELECTRONIC MONITORING SYSTEM/PANEL

7325 ROPS/FOPS CAB

7493 GROUND SPEED SENSOR

7327 SEAT BELT

7496 ALTERNATOR INDICATOR

7329 CAB LINER/SOUND SUPPRESSION 7330 CANOPY SOUND SUPPRESSION

7500 MAINTENANCE

7332 ELECTRIC SWITCH (MANUAL)

7501 FIRST SERVICE INTERVAL

7338 RADIO

7502 SECOND SERVICCE INTERVAL

7340 WINDSHIELD

7503 THIRD SERVICE INTERVAL

7342 CAB AIR FILTER

7504 FOURTH SERVICE INTERVAL 7507 LIFT ARM SUPPORT

7400 PROTECTION DEVICES, ALARMS & INDICATORS

751B BATTERY CHARGER

7402 WARNING HORN

7524 250 SERVICE HOUR MAINTENANCE

7405 INSTRUCTION/WARNING PLATE/FILM

7525 500 SERVICE HOUR MAINTENANCE

7406 BACK-UP ALARM

7526 1000 SERVICE HOUR MAINTENANCE

7407 ACTION ALARM

7527 2000 SERVICE HOUR MAINTENANCE

7420 LOW COOLANT TEMPERATURE ALARM

7534 750 SERVICE HOUR MAINTENANCE

7421 LOW ENGINE OIL PRESSURE SHUTOFF

7542 SOS

7431 WARNING/INDICATOR LIGHT 7550 COMMON SUBJECTS 7450 GAUGES & INDICATORS

7551 BEARINGS

7451 INSTRUMENT PANEL/CONTROL PANEL

7552 GEARS

7452 AIR FILTER INDICATOR

7553 FASTENERS, CONNECTORS & HARDWARE

7453 ENGINE COOLANT TEMPERATURE GAUGE

7554 HOSES & LINES

7455 ENGINE OIL PRESSURE GAUGE

7555 SEALS & GASKETS

7459 TRANSMISSION GEAR/SHIFT INDICATOR

7556 WIRE

7462 TACHOMETER

7557 INFORMATION/IDENTIFICATION PLATES & TRANSFERS

7463 SPEEDOMETER 7464 ODOMETER 7467 AMMETER 7470 COOLANT LEVEL GAUGE 7475 OIL FILTER INDICATOR 7477 TRANSMISSION/TORQUE CONVERTER TEMPERATURE GAUGE

7558 WEAR SLEEVES 7559 PAINTED SURFACES 755R RETAINER SYSTEM 7560 COMPARTMENT FLUID LEVEL 7561 DUO-CONE SEAL 7562 HYDRAULIC CYLINDERS

7478 SERVICE METER

7569 TROUBLESHOOTING PROCEDURE

7479 SIGHT GAUGE

756P MAINTENANCE PARTS

7480 ELECTRIC HOUR METER

7570 PRODUCT UPDATE PROGRAM

xiii

SMCS CODES - TELEHANDLER 7571 SOS ENGINE PRODUCT INFORMATION

7771 SOS "URGENT" REPORTS

7573 SOS TRANSMISSION PRODUCT INFORMATION

7851 FUEL FILTER INDICATOR

7574 SOS DRIVE TRAIN PRODUCT INFORMATION

7856 STABILITY INDICATOR

7575 SOS HYDRAULIC PRODUCT INFORMATION

7858 ANGLE INDICATOR

7576 SOS OTHER PRODUCT INFORMATION

7859 ENGINE OIL TEMPERATURE GAUGE

7577 SOS FLUID INFORMATION

7942 PERSONALITY MODULE - UPDATE ELECTRONIC COMPONENTS

7578 SOS FILTER INFORMATION 7579 FLUID 7581 PAINTING & LUBRICATION 7588 PRE-DELIVERY INSPECTION 7589 PRE-DELIVERY WARRANTY 7590 DELIVERY 7591 FIRST REVISIT 7592 SECOND REVISIT 7593 USER ACCEPTANCE/FIELD FOLLOW 7594 CONTRACT FIELD FOLLOW RECORDS 7595 GENERAL OVERHAUL (NO FAILURE)

7600 MACHINE ELECTRONIC CONTROLS & DATA MANAGEMENT SYSTEMS 7606 PRODUCT LINK SYSTEM 7610 PROGRAMMABLE CONTROL 7620 SOFTWARE 7630 INTERLOCK ELECTRONIC CONTROL MODULE 7631 MACHINE SECURITY SYSTEM 7700 SERVICE CLAIM CATEGORIES 7714 ROLL OVER PROTECTION STRUCTURE DECERTIFIED 7715 ROLL OVER PROTECTION STRUCTURE RECERTIFIED 7729 HEUI ACTUATION (OIL) 7730 REPAIR PROCEDURE (RP) PROGRAM 7750 DEFECTIVE PARTS STOCK 7751 PRODUCT IMPROVEMENT PROGRAM (PIP) 7752 PARTS STOCK CLAIM 7754 REMANUFACTURED COMPONENT 7755 PRODUCT SUPPORT PROGRAM (PSP) 7756 SERVICE ENGINEERING REQUESTED WORK 7760 INFORMATION RECORD ONLY 7762 DELIVERY DATE/SERVICE FEE 7770 SOS GENERAL INFORMATION

xiv

7950 MISCELLANEOUS 79M4 OTHER ADJUSTMENTS

SECTION 1 FRAME & ATTACHING PARTS

31200256

TL943

Before S/N TBL01599 excluding TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

11 65

95 94 50

67

83 51 52 53 105 106 107 110 111

54 48 39

42

38

MACHINES EQUIPPED WITH OUTRIGGERS

104

10 108 109 CAB WALL

27 28

9

26

FRAME MOUNT WELDMENT

18

SHOWN WITH WORK LIGHT

82

12

8

103

101

31

75

87

102

77 5 3

30

4

29

1 76

6 UPPER CAB MOUNT

4

2

CAB MOUNT WELDMENT

32 78

7

75 88

34 11

66 35

44

41 59 60

75 88

FRAME MOUNT WELDMENT

46

67

11 46

36 65 14

18 67

46

67

LOWER CAB MOUNT

33

18 81

11

63 68

202 203 205 206 204

15

15 68 14 24

20 91 80 93 78

25 37

96 93

13 25 78 80 44

16

92

25

19 203 202 206

1-2

78

64

17 18

44

23

22

21

79

64

89 90 PAP14030

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim Item

Part Number

Qty.

Description

Rev.

1

298-1536

1

I

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

303-8660 303-8669 303-8567 305-5500 303-8661 303-4981 305-5497

23 2 4 2 2 2 1 6 1 5 1 1 3 3 1 1 18 4 4 4 4 1 1 1 6 6 2 2 4 2 2 4 6 ft 4 4 13 ft 3 1 4 10 1 8 5 1 1 Ref 10

ENGINE COVER, (includes items 2, 3, 4, 6, 7, 8, 9, 33, 36, 37, 59, 60, 75 thru 77 & 87) HEX HD CAPSCREW, 8X3/4 PROP BRACKETS PROP CLIPS MIRROR MOUNT BACK PLATE GAS PROP BALL STUD, 13mm HINGE, 34 IN SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 MIRROR HEX HD CAPSCREW, 3/8-16 X 1-1/4, GR5 MIRROR BRACKET WELDMENT HORN LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-18X3/4, GR5 LATCH CATCH BRACKET LATCH MOUNTING BRACKET FLAT WASHER, 3/8 HEX NUT, 3/8-16 WHIZ-LOCK SCREW, 3/8-16X1-1/2 HEX HD CAPSCREW, 1/8X8-1/2 WASHER COUNTERWEIGHT, (without pintle hook) COUNTERWEIGHT, (with pintle hook) BACK-UP ALARM HEX NUT, 5/16-18 SOCKET BUTTON HD CAPSCREW, 3/8-16X3/4 REBOUND WASHER HEX NUT, 7/8-9 SHOCK MOUNT TAIL WASHER HEX HD CAPSCREW, 7/8-9X5, (torque to 530-565 lb-ft) HEX HD CAPSCREW, 3/4-10X3-3/4, (torque to 340-365 lb-ft) BULB SEAL CAB ISOLATOR MOUNT TAIL WASHER BULB SEAL HEX HD CAPSCREW, 5/16-18X1, GR5 CAB FENDER WHIZ-LOCK BOLT, 3/8-16X1 LOCKWASHER, 1/4 ACCESS COVER HEX LOCKNUT, 3/4-10 LOCKWASHER, 3/8 RISER WELDMENT, (Before S/N TBL01518) RISER WELDMENT, (S/N TBL01518 & After) SUSPENSION SEAT WITH 2 IN SEAT BELT, (see Figure 6-3 for details) FLAT WASHER, 1/4

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 44 46 48 50 51

31200256

299-0334 297-7032 298-8641 298-6870 298-1586 298-7991 298-8205 298-8124 305-6019 298-8049 298-7897 298-7923 298-7875 303-4989 308-7035 298-7293 298-8048 298-8034 298-1746 298-8053 298-8581 352-4588 309-6238 303-4744 305-6030 298-7030 298-1740 303-8654 298-7993 299-0402 298-7840 298-7363 299-0549 298-8052 303-4798 300-6118 350-2521 298-7372

TL943

1-3

Before S/N TBL01599 excluding TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued) Item

Part Number

Qty.

52 53 54 59

297-7012 304-2566

298-7374 298-7380 298-1360

4 1 Ref 1 1 4 1 1 4 1 1 1 9 9 1 1 2 20 1 8 1 2 1 6 1 1 8 60 in 1.8 ft AR 4 4 2

HEX HD CAPSCREW, 1/4-20X1, GR5 MANUAL CASE CAB ASSY, (see Figure 6-1 for details) LATCH ASSY, (includes items 41 & 60) KEY LOCKNUT FRAME WELDMENT, (without outriggers) FRAME WELDMENT, (with outriggers) HEX HD CAPSCREW, 3/4-10X4-1/2, (torque to 240-255 lb-ft) FRONT COVER, (without outriggers) FRONT COVER, (with outriggers) MAIN VALVE COVER TINNERMAN NUT FLAT WASHER, 5/16 3 PC SCREEN KIT, (adhesive not included) 6 PC SCREEN KIT, (adhesive not included) LOCKWASHER, M6 HARDENED WASHER, 3/4 ENGINE POD WELDMENT HEX HD CAPSCREW, 3/4-10X2, (torque to 240-255 lb-ft) COVER PLATE HEX HD CAPSCREW, M6X1X20, GR8 TILT GAUGE, (with adhesive) HARDENED WASHER, 3/8 ADHESIVE KIT, (includes 3 tubes & applicator), (enough to do 6 pc screen kit) OIL PAN COVER HEX HD CAPSCREW, 1/2-13X1-1/8 TRIM-LOCK BULB SEAL LOCTITE® 242TM FLATWASHER, 3/8 LOCKWASHER, 3/8 WHIZ-LOCK SCREW, 3/8-16X1-1/4

315-3423

Ref

323-1647

Ref

315-3422 395-2648 317-0089 317-0090 315-3424 298-7375 298-7382 8T-4970 2Y-6141 298-8050

1 1 1 AR 1 1 1 2 2 1

LH MIRROR INSTALLATION, (Before S/N TBL00911), (not available to order, see items 101 thru 111 for service) LH MIRROR INSTALLATION, (S/N TBL00911 thru TBL01599 excluding TBL01551 & TBL01585), (not available to order, see items 102, 103, 108 & 109 for service) MIRROR BRACKET MIRROR MOUNT ARM ASSY MIRROR HEAD DOUBLE SIDED TAPE BOLT, 1/2-13 WASHER, 1/2 LOCKWASHER, 1/2 HEX HD CAPSCREW, M6X1X14mm, GR8.8 LOCKWASHER, M6 HEX NUT, 1/2-13

60 63 64 65 66 67 68 75 76 77 78 79 80 81 82 83 87 88 89 90 91 92 93 94 95 96

101 102 103 104 105 106 107 108 109 110

1-4

303-4836 5P-8500 303-4779 303-8670 305-2021 298-8011 298-8267 303-4890 298-8268 298-1609 298-7363 305-5499 305-5498 298-7905 298-7976 303-4965 297-7084 298-8797 6V-7357 299-0354 298-1628 304-2618 298-8241 297-7040 299-0387 298-8281

Description

TL943

Rev.

B B

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued) Item

Part Number

Qty.

111

298-1755

1

331-2459

Ref

298-7380 303-4789 331-2456 331-2457 303-4743

6 6 1 3 6

202 203 204 205 206

31200256

Description

Rev.

SKID PLATE INSTALLATION, (not available to order, see items 202 thru 206 for service) LOCKWASHER, 3/8 HARDENED WASHER, 3/8 SKID PLATE SKID PLATE CLAMP HEX HD CAPSCREW, 3/8-16X1-1/4

B

SPACER

TL943

1-5

S/N TBL01599 & After including TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

1404

1405

1409

757 801 802 803 804

744 745 746

1001

102 104

19 103 105 104 101 103 106 1 1403 1402

713 714 715 1125

1401

1103 1410

1124 901 716 717 718 719 720 721

741

902

742 743

701

740 748 749

1122

1123

OUTRIGGER COVER

426 425 1126 1123 1124 1103 1125

1111

1127 4

424

1301 2

25 29 24 15

1129 1128

1407 16

1406

28

15

420 422 428 423

11

1408

421

10

27

16

8 9 13 412 419

1206

411 604

418 78

1301

575

577

200 306

307 305

303

1-6

12

304 UPPER CAB MOUNT

TL943

309

308 310 311 312

LOWER CAB MOUNT

PAP14041

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim Item 1 2 4 8 9 10 11 12 13 15 16 19 24 25 27 28 29 101 102 103 104 105 106 200

Part Number

Qty.

364-5671 364-5674 298-7365 297-7031 364-5679 303-4751 364-5678 298-1360 298-7374 298-8049 298-7378 0S-1616 364-5698

Ref 1 10 10 1 4 1 2 2 2 8 8 1 3 1 1 1 1 2 2 2 4 1 1 1 1

HOOD INSTALLATION, (not available to order, see items 1 thru 29 for service) ENGINE COVER, (includes items 1401 thru 1410) WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1, GR5 LATCH MOUNT BRACKET SCREW, 3/8-16X1-1/2 LATCH CATCH BRACKET WHIZ-LOCK SCREW, 3/8-16X1-1/4 WASHER, 3/8 HEX NUT, 3/8-16 LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1-1/8, GR5 RH MIRROR INSTALLATION, (includes items 101 thru 106) ENGINE HOOD SHIM HOOD HINGE SUPPORT PLATE GAS STRUT REAR BRACKET GAS STRUT FRONT BRACKET HOOD HINGE MOUNT PLATE HEX HD CAPSCREW, 1/4-20X1-1/8, GR5 HEX LOCKNUT, 1/4-20 PLUG WASHER MIRROR ASSY MIRROR BRACKET COUNTERWEIGHT, (without pintle hook) COUNTERWEIGHT, (with pintle hook)

Ref 2 2 4 2 2 4 4 4 4 4 8 8 4 4 2 2 1 2 1 1 1

CAB INSTALLATION, (not available to order, see items 303 thru 312 for service) HEX HD CAPSCREW, 7/8-9X5, GR8 TAIL WASHER SHOCK MOUNT REBOUND WASHER HEX NUT, 7/8-9 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8 WASHER, 3/4 CENTER BONDED MOUNT TAIL WASHER HEX NUT, 3/4-10 HEX HD CAPSCREW, 7/8-9X2-1/2, GR8 WASHER, 7/8 SPECIAL WASHER HEX HD CAPSCREW, 1-8X9-1/2 HEX HD CAPSCREW, 1/4-20X3/4, GR5 WASHER, 1/4 BACK-UP ALARM HEX NUT, 1/4-20 HEX HD CAPSCREW, 5/16-18X1/2, GR5 LOCKWASHER, 5/16 HORN

384-3145 0S-1616 298-0549 298-0565 298-7372 309-2991 364-5697 303-4989 308-7035 364-5703

303 304 305 306 307 308 309 310 311 312 411 412 418 419 420 421 422 423 424 425 426

31200256

352-4588 298-8581 298-1746 298-8053 303-4744 298-1631 298-7030 298-1740 298-8052 298-7395 298-7875 298-7923 297-7011 298-7363 298-7293 298-7900 300-6074 298-7379 298-6870

Description

TL943

Rev. I L

A

D

1-7

S/N TBL01599 & After including TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued) Item

Part Number

Qty.

428 575 577 578 604 701 713 714 715 716 717 718 719 720 721 740 741 742 743 744 745 746 748 749 757 801 802 803 804 901 902 1001 1103 1111 1122

367-4967 298-7342 360-6618 360-6619 384-0204

1 6 1 1 1 Ref 1 4 4 1 2 2 2 2 1 1 1 1 4 Ref 4 4 4 4 1 2 1 2 1 1 4 1 9 3 1 1 9 9 1 1 3 3 1 1 1 1 4 4 8

1124 1125 1126 1127 1128 1129 1206 1301 1401 1402 1403 1404

1-8

298-7036 298-7372 297-7012 332-3847 298-7362 298-7377 298-0546 333-2416 332-3846 344-7161 350-2521 350-2526 298-1770 298-7364 298-0552 298-7363 297-7008 418-3398 8T-4138 441-6962 2Y-6141 418-3397 299-0402 298-7840 299-0354 298-7380 297-7017 360-7796 360-7813 298-7374 297-7032 298-8268 420-0495 298-7373 298-8048 360-6624 360-7323 360-7322 303-4836 4Y-4667 303-4779 298-7365

Description MOLDED RESISTOR WHIZ-LOCK SCREW, 416-18X3/4 ENGINE DRAIN COVER COOLER HOSES COVER FILTER COVER PLATE CAB ASSY, (see Figure 6-1 for details) MANUAL STORAGE BOX WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1, GR5 CUP HOLDER MOUNT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 FLAT HD SCREW, #10-24X1 CUP HOLDER TRAY SEAT RISER ACCESS PANEL SEAT RISER WELDMENT SEAT RISER SIDE PANEL SELF-TAPPING SCREW SUSPENSION SEAT, (see Figure 6-3 for details) WASHER, 5/16 HEX LOCKNUT, 5/16-18 WASHER, 1/4 BUTTON HD CAPSCREW, 1/4-20X5/8 LH CAB MIRROR INSTALLATION, (includes items 801 thru 804) HEX HD CAPSCREW, 6X20mm, GR8.8 RECTANGULAR MIRROR LOCKWASHER, 6mm MIRROR ARM CAB FENDER WHIZ-LOCK BOLT, 3/8-16X1 TILT ANGLE GAUGE LOCKWASHER, 3/8 HEX HD CAPSCREW, 5/16-18X1, GR5 FRONT COVER, (without outriggers) FRONT COVER, (with outriggers) WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 MAIN VALVE COVER VALVE COVER PANEL WASHER, 5/16 HEX NUT, 5/16-18 ENGINE POD FRAME, (without outriggers) FRAME, (with outriggers) COMPRESSION LATCH WASHER, 6mm HEX LOCKNUT, 6X1mm WASHER, 3/8

TL943

Rev.

C

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued) Item

Part Number

Qty.

1405 1406 1407 1408 1409 1410

298-0570 364-5685 364-5686 364-5687 364-5688 385-2629

8 2 1 1 1 AR

31200256

Description

Rev.

BUTTON HD SCREW, 3/8-16X1 GAS SPRING ENGINE COVER FRONT HINGE ENGINE COVER REAR HINGE ENGINE COVER SUPPORT BAR BULB SEAL

TL943

1-9

FRAME & ATTACHING PARTS

Figure 1-2 Axle Mounting

2

4 3

1

4 3

1-10

PAL2330

TL943

31200256

FRAME & ATTACHING PARTS

Figure 1-2 Axle Mounting Item 1 2 3 4

31200256

Part Number

Qty.

297-7085 298-7852

Ref Ref 16 16

Description

Rev.

FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-11 for details) HEX HD CAPSCREW, 7/8-9X5-1/2 WASHER, 7/8

TL943

1-11

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting, (if equipped)

12 6 13

15 16

5

15 16

7

5 14 11

4 9

2

8 15 16

15 16

12 10

3

PAL3390

1-12

TL943

31200256

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting, (if equipped) Item 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

31200256

Part Number

Qty.

345-2161 299-0277 299-0278

1 2 2 Ref 4 2 2 2 2 2 4 4 2 4 4 AR Ref

298-6891 298-8429 298-8430 298-8431 298-6849 297-7036 297-7039 298-0541 298-0574 298-7382 298-1612

Description OUTRIGGER ASSY, (includes all items) ARM WELDMENT OUTRIGGER SHOE OUTRIGGER CYLINDER & VALVE, (see Figure 9-6 for details) BUSHING OUTRIGGER CYLINDER PIN ARM PIN SHOE PIN KEEPER HEX HD CAPSCREW, 3/8-16X4-1/4, GR5 HEX HD CAPSCREW, 1/2-13X1, GR5 HEX LOCKNUT, 3/8-16 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8 LOCKWASHER, 1/2 LUBE FITTING, STRAIGHT, 1/8 LOCTITE® 242TM HOSE ASSY, (not shown), (see Figure 8-10 for details)

TL943

Rev. D

1-13

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-14

TL943

31200256

SECTION 2 BOOM

31200256

TL943

BOOM

Figure 2-1 First Boom Section

6 26 28 4 5

3 1

27 7

2 8

22

1

23 9

29

10

21 24 11

20

25 19

12

1

18

16 17

2-2

15

SERVICE NOTE: COAT ANCHOR ROD BOLT THREADS ON ITEMS 2 & 12 WITH MOLYBDENUM. TIGHTEN TO COLLAPSE WASHERS.

13

14

PAL1881

TL943

31200256

BOOM

Figure 2-1 First Boom Section Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

303-4809

1 Ref 1 6 1 2 1 Ref 8 8 1 Ref 1 4 4 1 Ref 1 14 2 2 Ref Ref 1 1 2 1 2 2

31200256

298-8619 298-1843 298-8055 297-7029 331-3811 298-1593 298-8010 298-8259 298-8234 298-8009 298-1630 298-8064 298-8060 298-1842 298-8263 298-1612

298-8028 298-1577 298-7380 298-8058 298-7374 331-1596

Description

Rev.

FIRST BOOM SECTION CHAIN CLEVIS ROD, (see Figure 2-7, item 4 for details) STRONG BACK BELLEVILLE WASHER, 1-1/4 HEX NUT, 1-1/4-7, (torque to 100-110 lb-ft) HEX HD CAPSCREW, 3/8-16X3/4, GR5 REAR COVER CYLINDER PIN, (see Figure 9-2 for details) FLAT WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X2, GR5, (torque to 240-265 lb-ft) BOOM PIVOT PIN CHAIN ANCHOR, (see Figure 2-3, item 12 for details) ANCHOR PLATE HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 FLAT WASHER, 1/2 HEX JAM NUT, 3/4-16, (torque to 100-110 lb-ft) SECOND BOOM SECTION, (see Figure 2-3 for details) HEX NUT, 3/4-16 BELLEVILLE WASHER, 3/4 BOOM PIVOT BUSHING LUBE FITTING, STRAIGHT, 1/8 PUSH BEAM, (see Figure 2-7 for details) RETAINING RING, (see Figure 9-2 for details) HEX HD CAPSCREW, 3/4-10X6.5 STOVER NUT, 3/4-10 LOCKWASHER, 3/8 HEAVY HEX JAM NUT, 1-1/4-7 WIDE WASHER, 3/8 FLANGE HD SCREW, 3/8-20NCX1.25, GR5

TL943

2-3

BOOM

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)

16 20

13 11

14

15

5 12 10

2 9 8 17 1

6 7

19

2

18 2

3

4 PAL1890

SERVICE NOTES: 1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16 IN OF A TIGHT FIT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS. 2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD. 3. ADD GREASE TO ALL BEARING PAD SLIDE AREAS. 4. USE LOCTITE® 242TM ON ALL BOLT THREADS.

2-4

TL943

31200256

BOOM

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) Item 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20

31200256

Part Number

Qty.

298-1629 297-7070 297-7071 298-8006 298-1628 364-1065 298-8230 298-1732 298-1736 298-1737 298-8229 298-8014 298-8015 297-7056 297-7068 297-7069 298-1787 298-1788 298-1728 298-7073 298-8004 364-1064 298-1840 298-1841 298-1839 298-1592

Ref 14 AR AR 4 8 2 1 2 AR AR 1 AR AR AR AR AR AR AR 4 4 4 2 AR AR 2 4

Description

Rev.

FIRST BOOM SECTION, (see Figure 2-1 for details) HARDENED WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 HARDENED WASHER, 3/8 BEARING PAD MOUNT PLATE SPACER SHIM SHIM MOUNT PLATE HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 28-30 lb-ft) HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 28-30 lb-ft) HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 28-30 lb-ft) HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW,1/2-20X1-1/4, GR5, (torque to76-86 lb-ft) SHIM SHIM SPACER BEARING PAD HEX HD CAPSCREW, 7/16-14X1, GR5 BEARING PAD SHIM SHIM SPACER FLAT WASHER, 7/16

TL943

2-5

BOOM

Figure 2-3 Second Boom Section

SERVICE NOTE: USE LOCTITE® 277TM ON ALL FASTENERS.

1

3

2

4 21

5

20 22 20

19 23

19 17

9

11 16

18

6

7

8

10 1

15 9 14

13 K1 12

11

10

NOTE: THRUST WASHERS, (ITEM 19), ARE TO BE USED AS REQ’D TO SHIM THE HOSE SHEAVE & RETRACT CHAIN SHEAVE WITHIN 1/16” OF A TIGHT FIT. AT LEAST (1) THRUST WASHER IS TO BE USED AT EACH AREA INDICATED. CHAIN SHEAVE IS TO BE CENTERED BETWEEN MOUNTING PLATES.

NOTE: FOR PART NUMBER AND MOUNTING HARDWARE OF ITEM 13 REFER TO FIGURE 2-1, ITEMS 13, 14 & 15.

PAP14230

2-6

TL943

31200256

BOOM

Figure 2-3 Second Boom Section Item

Part Number

Qty.

1

303-4810

Ref

342-1238 298-6862 298-8008 298-7382 299-6680 298-8235 298-8256 298-8030 298-8067 298-8252 298-1612 298-6830 298-8623 298-8279 298-7312 303-4932

20 21 22 23

298-7380 298-7930 298-1741 298-1742 298-8576 298-8809 298-8251 298-7245

1 2 2 2 1 1 1 4 4 1 1 1 1 2 4 1 Ref Ref Ref Ref 1 1 AR AR 2 1 1 1

K1

348-1613

1

2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19

31200256

Description

Rev.

SECOND BOOM SECTION, (Before S/N TBL01475), (no longer available, order Kit K1 for replacement) SECOND BOOM SECTION, (S/N TBL01475 & After) PUSH BEAM PIN HEX HD CAPSCREW, 1/2-13X4, GR5 LOCKWASHER, 1/2 HOSE RETAINER, (includes the following items) LH HOSE RETAINER PAD SOCKET FLAT HD CAPSCREW, #10-24X5/8 HEX NUT, #10-24 RETRACTION SHEAVE PIN LUBE FITTING, STRAIGHT, 1/8 RETAINING RING LEAF CHAIN 834 CHAIN PIN COTTER PIN, 1/16X3/4 CHAIN ANCHOR ANCHOR PLATE, (see Figure 2-1, item 13 for details) THIRD BOOM SECTION, (see Figure 2-5 for details) EXTENSION CHAIN 1066, (see Figure 2-7, item 101 for details) CLEVIS, 1066-834, (see Figure 2-7, item 102 for details) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X4-1/4 THRUST WASHER THRUST WASHER SEAL RETRACT ROLLER ASSY, (includes items 20 & 22) BUSHING HOSE SHEAVE

BOOM REPLACEMENT KIT, SECOND AND THIRD SECTION

TL943

2-7

BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

11 12

8 9 10

13 5 6

2 3 7 18

20

13 5 6 14

19

18 25

3 23

3

18 25

21 4

8 9 2

1 12

3

24 17

22 18

16 15

25

10

PAP14240

SERVICE NOTES: 1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16” OF A TIGHT FIT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS. 2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD. 3. ADD GREASE TO ALL BEARING PAD SLIDE AREAS. 4. USE LOCTITE® 242TM ON ALL BOLT THREADS.

2-8

TL943

31200256

BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) Item 1 2

3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19

20

21 22 23 24 25

31200256

Part Number

Qty.

297-7055 297-7056 297-7057 298-1628 298-7075 298-1839 298-1840 298-1841 298-8212 348-1621 298-1787 298-1788 298-1728 298-7073 297-7038 298-7367 364-1065 297-7059 297-7060 298-8005 298-8260 298-1834 298-1724 298-1835 298-1629 297-7056 297-7057 298-8015 297-7069 297-7070 297-7071 298-1729 298-8211 298-1726 298-1727 298-8005 297-7066 297-7067 297-7068

Ref AR AR AR AR 2 4 AR AR 1 1 AR AR 6 6 4 8 2 AR AR AR 2 2 AR AR AR AR AR AR AR AR AR 2 1 AR AR AR AR AR AR

Description

Rev.

SECOND BOOM SECTION, (see Figure 2-3 for details) HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 28-30 lb-ft) HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft) HARDENED WASHER, 3/8 BEARING PAD SPACER SHIM SHIM MOUNT PLATE, (Before S/N TBL01478) MOUNT PLATE, (S/N TBL01478 & After) SHIM SHIM SPACER BEARING PAD HEX HD CAPSCREW, 1/2-13X7/8, GR5, (torque to 76-86 lb-ft) FLAT WASHER, 1/2 BEARING PAD HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 1/2-13X7/8, GR5, (torque to 76-86 lb-ft) BEARING PAD SPACER SHIM SHIM HARDENED WASHER, 1/2 HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft) SPACER MOUNT PLATE SHIM SHIM HEX HD CAPSCREW, 1/2-13X7/8, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 45-50 lb-ft) HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft)

TL943

2-9

BOOM

Figure 2-5 Third Boom Section

11

10

9 3 4 15 2

11

6

3 7

17

5

8 13 12 11

1

1

101 102 103 104 201 202

K1

SERVICE NOTES: 1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16 IN. OF A TIGHT FIT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS. 2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD. 3. ADD GREASE TO ALL BEARING PAD SLIDE AREAS. 4. USE LOCTITE® 242TM ON ALL BOLT THREADS.

16

PAP14110

2-10

TL943

31200256

BOOM

Figure 2-5 Third Boom Section Item

Part Number

Qty.

Description

1

298-8720

Ref

342-1240 297-7032 298-7365 298-8232 298-8254 348-1638 298-8233 297-7030

298-8621 297-7030 298-1628 298-7380 298-7054 298-7365

1 2 4 1 1 1 1 2 Ref 2 Ref Ref 1 1 2 2 4 4

THIRD BOOM SECTION, (Before S/N TBL01475), (no longer available, use Kit K1 for replacement) THIRD BOOM SECTION, (S/N TBL01475 & After) HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (torque to 28-30 lb-ft) FLAT WASHER, 3/8 GUIDE BAR PUSH BEAM BEARING PAD, (Before S/N TBL01475) PUSH BEAM BEARING PAD, (S/N TBL01475 & After) CHAIN RETAINER HEX HD CAPSCREW, 3/8-16X7/8, GR5, (torque to 28-30 lb-ft) CLEVIS 1066-834, (see Figure 2-7, item 102 for details) HEX HD CAPSCREW, 3/8-24X3, GR5, (torque to 32-37 lb-ft) PUSH BEAM ASSY, (see Figure 2-7 for details) EXTEND CHAIN, (see Figure 2-7, item 101 for details) ANCHOR PIN HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 28-30 lb-ft) HARD WASHER, 3/8 LOCKWASHER, 3/8 BUSHING FLAT WASHER, 3/8

340-4187

Ref

2 3 4 5 6 7 8 9 10 11 12 13 15 16 17

297-7065

101 102 103 104 201 202

442-0467 340-4180 340-4186 340-4185 298-6833

K1

348-1613

31200256

FRONT BOOM COVER INSTALLATION, (if equipped), (not available to order, see items 101 thru 104 for service) AR LOCTITE® 242TM 1 CABLE LANYARD 1 COMPRESSION LATCH 1 FRONT BOOM COVER ASSY, (includes items 201 & 202) 1 FRONT BOOM COVER 3.8 ft GASKA-TAPE

1

Rev.

B

A

BOOM REPLACEMENT KIT, SECOND AND THIRD SECTION

TL943

2-11

BOOM

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)

12 3 4

1

5 6

11 5 15

7 14

13 2

8

9

10

PAL2390

SERVICE NOTES: 1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16” OF A TIGHT FIT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS. 2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD. 3. ADD GREASE TO ALL BEARING PAD SLIDE AREAS. 4. USE LOCTITE® 242TM ON ALL BOLT THREADS.

2-12

TL943

31200256

BOOM

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) Item 1 2 3 4 5 6

7

8 9 10 11

12 13 14 15

31200256

Part Number

Qty.

364-1066 298-1839 298-1840 298-1841 298-1629 297-7069 4K-7502 297-7070 297-7055 297-7056 297-7057 298-1789 298-1790 298-1730 298-7074 297-7066 297-7067 297-7068 364-1065 298-1836 298-1628 298-1837 298-1838

Ref 2 2 AR AR AR AR AR AR AR AR AR AR AR 2 2 AR AR AR 2 4 AR AR AR

Description

Rev.

THIRD BOOM SECTION, (see Figure 2-5 for details) BEARING PAD SPACER SHIM SHIM HARDENED WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft) HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft) SHIM SHIM SPACER BEARING PAD HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 45-50 lb-ft) HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft) BEARING PAD SPACER HARDENED WASHER, 3/8 SHIM SHIM

TL943

2-13

BOOM

Figure 2-7 Push Beam/Extend Chain & Roller Assembly

17 NOTE: THE CHAIN CLEVIS ROD (ITEM 4) ATTACHES TO THE STRONG BACK (ITEM 3), ON FIGURE 2-1.

20

4 10

21 301

102

NOTE: SEE FIGURE 2-5 FOR PUSH BEAM, CHAIN RETAINER & BEARING PADS.

3 101

12 9

16

15

22

7

3 101

103 104

6

1 5

14

203

NOTE: THE CLEVIS (ITEM 8), SEATS IN THE REAR OF THE THIRD BOOM SECTION, ILLUSTRATED ON FIGURE 2-5.

18 201 202 203 13

8 19 11

NOTE: ADD ITEMS 21 & 22 TO AS NECESSARY TO SHIM EXTEND CHAIN ROLLER WITHIN 1/16” OF A TIGHT FIT. EXTENDED CHAIN ROLLER IS TO BE CENTERED BETWEEN PUSH BEAM PLATES. AT LEAST (1) WASHER IS TO BE USED ON EACH SIDE OF CHAIN SHEAVE. COAT ITEM 21 WITH ANTI-SEIZE LUBE (8522012).

PAP14090

2-14

TL943

31200256

BOOM

Figure 2-7 Push Beam/Extend Chain & Roller Assembly Item 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 104 105 201 202 203 301

31200256

Part Number

Qty.

305-3765

1 AR Ref

304-3167 305-3764 297-7039 298-7382

298-8056 298-7313 298-1612 298-1650 298-1651 298-6920 298-1739 304-3823 298-8620 298-8253 298-8257 298-8278 299-0535 298-8622 303-4938 298-8278 298-7313 305-2117 344-7170 298-7032

Description

PUSH BEAM ASSY, (includes items 1 thru 22) LOCTITE® 242TM EXTEND CHAIN INSTALLATION, (not available to order, see items 101 thru 105 for service) 1 CHAIN CLEVIS BAR INSTALLATION 2 HEX HD CAPSCREW, 1/2-13X1, GR5 2 LOCKWASHER, 1/2 AR NEVER SEIZE LUBE AR MYSTIK TETRIMOLY GREASE 1 HEX NUT, 1-3/8-6, (torque to 155-195 ft. lbs.) 2 SNAP RING 1 LUBE FITTING, STRAIGHT, 1/8 AR WASHER, (shim) AR WASHER, (shim) 1 KEEPER 1 HARDENED WASHER 1 TAB WASHER Ref CROWD CYLINDER, (see Figure 9-2 for details) 1 EXTEND CHAIN ROLLER ASSY, (includes items 201 thru 203) 1 EXTEND SHEAVE PIN 160 in UHMW TAPE 1 CHAIN PIN 1 PUSH BEAM WELDMENT 1 EXTEND CHAIN 1 CHAIN CLEVIS 1 CHAIN PIN 2 SNAP RING AR ANTI-SEIZE LUBE 1 EXTEND CHAIN ROLLER 1 BUSHING 2 SEAL Ref ANCHOR PIN, (see Figure 2-5 for details)

TL943

Rev. C C

B

2-15

BOOM

Figure 2-8 Quick Coupling Assembly

7 9

8

6

101

5 102 3 1

2

8 3

14

11 12

7 9

4

10 13

SERVICE NOTE: USE LOCTITE® 242TM ON ALL BOLT THREADS.

PAL1251

2-16

TL943

31200256

BOOM

Figure 2-8 Quick Coupling Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102

31200256

Part Number

Qty.

304-3176 303-4926 365-9208 298-8734 298-8724 299-0305 298-7057 298-1612 297-7039 418-0027

1 1 1 1 1 1 1 2 2 2 AR 1 1 1 1 2 Ref Ref

300-6103 300-6078 300-6084 300-6079 300-6095

Description QUICK COUPLER INSTALLATION, (includes items 1 thru 14) QUICK ATTACH COUPLER ASSY, (Before S/N TBL01554) QUICK ATTACH COUPLER ASSY, (S/N TBL01554 & After) HEAD PIN ASSY PIN ASSY PIN PIN WELDMENT GREASE FITTING, STRAIGHT HEX HD CAPSCREW, 1/2-13X1 HARDENED WASHER, 1/2 LOCTITE® 242TM DUST CAP QUICK DISCONNECT COUPLING, FEMALE DUST PLUG QUICK DISCONNECT COUPLING, MALE FITTING THIRD BOOM SECTION, (see Figure 2-5 for details) TILT CYLINDER, (see Figure 9-3 for details)

TL943

Rev. C

2-17

BOOM

Figure 2-9 Hydraulic Quick Coupling Assembly 14 102 105

105 111

19 S/N TBL01554 & AFTER

2 13

8 12 15

102 105

9 1

4

19

103

101

104

106 108 109 106 107 110

8 10 11 12 21 15

5

2-18

202

16 6 201

TL943

7

15 17 18 20

PAL1201

31200256

BOOM

Figure 2-9 Hydraulic Quick Coupling Assembly Item

1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 101 102 103 104 105 106 107 108 109 110 111 201 202

31200256

Part Number

Qty.

304-2595

1

365-9209

1

303-4926 365-9208 298-8734 298-7228 365-9207 298-7356 308-0608 298-0407 297-7039 298-1358 298-7057 299-6623 418-0027 298-1612 299-1349

1 1 1 1 1 2 2 2 2 2 1 AR 2 2 1 AR 1 1 1 2 2 1 AR Ref 2 1 2 2 2 2 1 1 1 1 1 Ref 1 1

299-1351 298-7437 299-6644 298-0413 365-9211 297-7020 299-6624 298-7355 298-0471 298-0466 298-0414 298-0416 300-6095 300-6078 300-6079 300-6103 300-6084 309-6353 299-0308 299-0285

Description HYDRAULIC QUICK COUPLER ASSY, (Before S/N TBL01554), (includes items 1 thru 21) HYDRAULIC QUICK COUPLER ASSY, (S/N TBL01554 & After), (includes items 1 thru 10 & 12 thru 21) QUICK COUPLER ASSY, (Before S/N TBL01554) QUICK COUPLER ASSY, (S/N TBL01554 & After) HEAD PIN ASSY CYLINDER COVER, (Before S/N TBL01554) CYLINDER COVER, (S/N TBL01554 & After) CONNECTOR DOWEL PIN QUICK ATTACH PIN HEX HD CAPSCREW, 1/2-13X1, GR5 SERRATED HEX HD SCREW, 3/8-16X3/4 WELDMENT PIN FLEX TRIM SHIELD, (Before S/N TBL01554) HARDENED WASHER, 1/2 GREASE FITTING, (straight), 1/8 QUICK COUPLER VALVE ASSY, (includes items 101 thru 111) LOCTITE® 242TM QUICK COUPLER CYLINDER ASSY, (includes items 201 & 202) CLAMP SET COVER PLATE HOSE ASSY, (Before S/N TBL01554) HOSE ASSY, (S/N TBL01554 & After) HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 FLEX TRIM SHIELD DIVERTOR VALVE, (see Figure 9-19 for details) CONNECTOR, (Before S/N TBL01554) CONNECTOR, (S/N TBL01554 & After) CONNECTOR SWIVEL ADAPTER STRAIGHT THREAD REDUCER/EXPANDER ELBOW, 90 DEGREES QUICK DISCONNECT COUPLING, FEMALE QUICK DISCONNECT COUPLING, MALE DUST CAP DUST PLUG FITTING, 90 DEG LONG ELBOW ORFS/ORB 6-4 QUICK COUPLER CYLINDER, (see Figure 9-14 for details) CHECK PILOT VALVE SEAL KIT

TL943

Rev. F A

G B

2-19

BOOM

This Page Intentionally Left Blank

2-20

TL943

31200256

SECTION 3 ATTACHMENTS

31200256

TL943

ATTACHMENTS

Figure 3-1 Carriage Assembly

6

1

3

4

5

2

6

1 4

101

3 5

2

PAP13220

3-2

TL943

31200256

ATTACHMENTS

Figure 3-1 Carriage Assembly Item

1 2 3 4 5 6 101

31200256

Part Number

Qty.

301-9757 301-9758 303-4741 303-4782 303-4957 303-4958 303-4988 NSS NSS

1 1 2 2 1 1 2 1 1 Ref

Description 50 IN CARRIAGE ASSY, (includes items 1 thru 6) 72 IN CARRIAGE ASSY, (includes items 1 thru 6) HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT, 5/8 FORK PIN, (50 in carriage) FORK PIN, (72 in carriage) COLLAR CARRIAGE WELDMENT S/N PLATE FORK, (see Figure 3-2 for details)

TL943

Rev. B A

3-3

ATTACHMENTS

Figure 3-2 Forks

PAL1210

3-4

TL943

31200256

ATTACHMENTS

Figure 3-2 Forks Item

Part Number

Qty.

301-9752 301-9755 301-9753 301-9754 301-9756 324-5262 311-2854

2 2 2 2 2 2 2

48 IN CUBING FORK, 2X2, 3,880 lbs. 48 IN PALLET FORK, 2.36X4, 10,950 lbs. 48 IN PALLET FORK, 2.36X5, 13,700 lbs. 60 IN LUMBER FORK, 2.36X6, 16,300 lbs. 60 IN LUMBER FORK, 1-3/4X7, 10,800 lbs. 60 IN LUMBER FORK, 2X7, 13,700 lbs. DUAL TAPER FORKS, 2X6X72, 11,300 lbs.

A A A A A A A

397-6114

2 1 1

90 IN FORK EXTENSION, (not shown), (includes items 101 & 102) PIN, (not shown) CLIP, (not shown)

A

N1

Note

Ref

N2

Note

Ref

101 102

31200256

Description

Rev.

FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

TL943

3-5

ATTACHMENTS

Figure 3-3 Winch Installation

1

9 11 12

8 9 11

9 11 13

20 B A

B

3 17 19

21 27 28 29

5 18 19

6

19

10 14 15

24 2

19

4

A AUXILIARY LINE "UP/RIGHT"

AUXILIARY LINE "DOWN/LEFT"

VIEW A-A

7

2

3 1

NOTE: USE LOCTITE® 242TM ON ALL BOLT THREADS.

21

22

10 25

20

26 24

PAL0740

VIEW B-B

3-6

TL943

31200256

ATTACHMENTS

Figure 3-3 Winch Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 24 25 26 27 28 29 30

31200256

Part Number

Qty.

305-3768 303-4999 303-4898

1 1 1 Ref 1 1 1 1 2 6 Ref 6 2 2 2 2 1 1 2 1 1 2 2 1 1 4 4 4 AR

299-0362 298-7055 298-6832 298-1660 298-7918 298-1630 298-8051 298-7916 298-7919 298-7995 298-1586 300-6078 300-6079 304-2581 304-2582 350-0995 298-0475 298-0474 303-4755 298-0497 303-4737 298-7365 298-8049

Description WINCH INSTALLATION, (includes all items) WINCH MOUNTING PLATE WINCH HOOK STOWAGE WINCH WITH MOTOR, (see Figures 12-2 & 12-3 for details) HOOK & BALL CABLE WIRE ROPE CLIP, 7/16 CAUTION DECAL HEX HD CAPSCREW, 5/8-11X2-3/4, GR8, (torque to 200-215 lb-ft) HARDENED WASHER PRESSURE REDUCER VALVE, 1360 PSI, (see Figure 12-4 for details) HEX NUT, 5/8-11 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8, (torque to 200-215 lb-ft) HEX HD CAPSCREW, 5/8-11X2-1/2, GR8, (torque to 200-215 lb-ft) HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 FLAT WASHER, 5/16 QUICK DISCONNECT COUPLING, FEMALE QUICK DISCONNECT COUPLING, MALE HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) SWIVEL NUT RUN TEE, 1/2 TUBE HEX HD CAPSCREW, 3/8-16X1-3/8, GR5 FLAT WASHER, 3/8 HEX NUT, 3/8-16 LOCTITE® 242TM

TL943

Rev. B, 4

3-7

ATTACHMENTS

Figure 3-4 Fork Mounted Platform BEFORE S/N 2009005-1

1 110 111

101 102 107 109 11

4

17

2

114 10 112

113

3 105 103 106

108 104 106

S/N 2009005-1 & AFTER

101 201 214 209

1 110 111

11 203 210 212

4 17

2

218

3 10 211

103 306

108

104 106

3-8

TL943

PAL3232

31200256

ATTACHMENTS

Figure 3-4 Fork Mounted Platform Item

1

2 3 4

10

11

17 101 102 103 104 105 106 107 108 109 110 111 112 113 114 201 203 209 210 211 212 214

31200256

Part Number

Qty.

Description

Rev.

314-9439

Ref

D

343-9736

1

343-9737

1

343-9738

1

NSS

1

NSS

1

338-9997 335-8059 335-8059 338-9998 328-7293 328-7292 338-9999 328-7290 328-7288 339-0000 328-7291 328-7289 NSS 304-2566

1 8 3 1 1 1 1 1 1 1 1 1 1 1 4 2 1 21 20 4 4 1 4 1 1 1 1 2 2 2 4 2 4 2 10 4 8

FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (no longer available, order 343-9736, 343-9737 or 343-9738 for replacement or see items 1 thru 17 for service) FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME) (includes items 1, 4, 10, 11 & 17) FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), (includes items 1, 4, 10, 11 & 17) FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), (includes items 1, 4, 10, 11 & 17) FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (includes items 101 thru 114 for service) FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (includes items 2, 3, 101, 103, 104, 106, 108, 110, 111, 201 thru 218 & 306) MANUAL DECAL LANYARD ATTACH DECAL, (Before S/N 2009005-1) LANYARD ATTACH DECAL, (S/N 2009005-1 & After) MANUAL DECAL, (ASME) MANUAL DECAL, (ISO) MANUAL DECAL, (ASME - FRENCH) MANUAL DECAL, (ASME) MANUAL DECAL, (ISO) MANUAL DECAL, (ASME - FRENCH) MANUAL DECAL, (ASME) MANUAL DECAL, (ISO) MANUAL DECAL, (ASME - FRENCH) S/N PLATE MANUAL STORAGE BOX RIVNUT, 1/4-20, (Before S/N 2009005-1) HINGE LATCH PLUG, (Before S/N 2009005-1) RIVET, (Before S/N 2009005-1) RIVET, (S/N 2009005-1 & After) WASHER, 1/4 GATE WHIZ-LOCK SCREW, 1/4-20X0.5 WORK PLATFORM GATE, (Before S/N 2009005-1) WORK PLATFORM GATE, (S/N 2009005-1 & After) PLATFORM BASE, (Before S/N 2009005-1) PLATFORM BASE, (S/N 2009005-1 & After) SUPPORT PIN SAFETY SNAP PIN WITH LANYARD LYNCH PIN WITH LANYARD, 3/16 HEX HD CAPSCREW, 1/4-20X5/8, GR5 LANYARD CABLE, 6 IN HEX NUT, 1/4-20, GR2 PIN PLUG RING WASHER, 1/4

335-8066 336-2804 335-8078 335-8080 335-8080 298-7372 335-8098 339-0003 340-8975 339-0004 340-8974 327-6271

297-7010 340-8977 298-0549 340-8978 335-8077 298-7363

TL943

B B B B I

3-9

ATTACHMENTS

Figure 3-4 Fork Mounted Platform (Continued) Item

Part Number

Qty.

218 306

340-8979 335-8065

2 16

3-10

Description

Rev.

HITCH PIN FASTENER, (S/N 2009005-1 & After)

TL943

31200256

ATTACHMENTS

Figure 3-4 Fork Mounted Platform (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

3-11

ATTACHMENTS

Figure 3-5 Side Tilt Carriage Assembly

22

6 4 15 18 24 5 11 14

2 3 7 8 23 21

19 20

12 13 1 3 9 10 16 17

22

FRONT VIEW OF CARRIAGE

25 26 27 28 29

6

15

4 18 24

2 11 5

14 3 7 8

23 21

3-12

19 20

TL943

PAP9760

31200256

ATTACHMENTS

Figure 3-5 Side Tilt Carriage Assembly Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

31200256

Part Number

Qty.

309-4315

1

309-4316

1

297-7033 303-4741 297-7077 NSS 303-4782 303-4957 303-4958 309-4322 309-4323 298-7392 298-1612 303-4988 309-4311 309-4312 375-2016 309-4317 309-4318 339-4396 298-7358 313-3349 300-6078 300-6079 NSS 330-8325 298-0507 339-4397

4 2 3 1 2 1 1 2 2 1 1 2 2 AR 1 1 1 1 2 2 1 1 1 2 2 2 AR 6 1 1

375-0099 374-7352 374-7353

Description 50 IN ROTATE/SIDE TILT CARRIAGE ASSEMBLY, (ANSI), (includes items 1 thru 29) 72 IN ROTATE/SIDE TILT CARRIAGE ASSEMBLY, (ANSI), (includes items 1 thru 29) HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 HEX HD CAPSCREW, 5/8-11X4, GR5 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8 CARRIAGE WELDMENT NYLON COLLAR LOCKNUT, 5/8-11 FORK PIN, (50 in carriage) FORK PIN, (72 in carriage) CYLINDER PIN KEEPER, 1/2 FLAT WASHER, 1/2 LUBE FITTING, STRAIGHT, 1/8 FORK COLLAR WEAR PAD ASSEMBLY SHIM CARRIAGE PIVOT BASE HYDRAULIC CYLINDER BEARING PIN CONNECTOR, (includes o-ring) HOSE ASSEMBLY QUICK DISCONNECT, (female) QUICK DISCONNECT, (male) S/N PLATE CONNECTOR ELBOW, 90 DEGREES, (includes o-ring) SLEEVE, TILT BEARING SPACER LOCTITE® 243TM HD SOC SCREW,3/8-16 X 1.25 LG SHIM BEARING RETAINER PLATE

TL943

Rev. J J

3-13

ATTACHMENTS

Figure 3-6 Fork Clamp Installation

2

1

PAL3210

3-14

TL943

31200256

ATTACHMENTS

Figure 3-6 Fork Clamp Installation Item 1 2

31200256

Part Number

Qty.

310-6250 310-6251

1 4 4

Description FORK CLAMP INSTALLATION, (includes all items) FORK CLAMP HEX HD CAPSCREW, 5/8-18X1-1/2

TL943

Rev. A

3-15

ATTACHMENTS

Figure 3-7 Fork Mounted Hook

3

7

4

1 5

6

2 PAL3450

3-16

TL943

31200256

ATTACHMENTS

Figure 3-7 Fork Mounted Hook Item

Part Number

Qty.

1 2 3 4 5 6 7

321-0556 NSS 327-6335 327-6317 327-6271 327-6272 327-6318 NSS

1 1 1 2 2 1 1 1

31200256

Description FORK MOUNTED HOOK, (includes all items) FORK MOUNTED HOOK WELDMENT HOOK COTTER PIN PIN WELDMENT SPRING BUSHING CHAIN SHACKLE S/N PLATE

TL943

Rev. D

3-17

ATTACHMENTS

Figure 3-8 100 Degree Swing Carriage

3-18

TL943

31200256

ATTACHMENTS

Figure 3-8 100 Degree Swing Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

31200256

Part Number

Qty.

318-9222 NSS 375-4992 375-4995 327-6320 327-6329 327-6321 375-4994 327-6327 375-4998 375-4997 327-6326 327-6323 375-4974 375-4987

1 1 1 1 2 4 4 1 2 2 2 1 1 5 5 Ref 2 4 4 4 4 2 2 2 2 2 2 2 1 1 1 1 2 1 2 4 4

375-4996 375-4990 375-4983 327-6330 375-4973 327-6324 327-6333 327-6273 375-5000 327-6274 375-4999 362-2111 300-6078 300-6079 327-6325 362-2106 327-6328 NSS

Description 100 DEGREE SWING CARRIAGE, (includes all items) SWING CARRIAGE SWING WELDMENT FORK PIN FORK PIN RETAINER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2X1-1/4 SWING POST LUBE FITTING, 1/8 BEARING THRUST WASHER CASTLE NUT COTTER PIN HEX HD CAPSCREW, 3/4-3 HEX LOCKNUT, 3/4-16 CYLINDER, (see Figure 9-16 for details) SPACER LOCKING PIN FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8X1 ELBOW, 90 DEGREES ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY RUN TEE HOSE ASSY CONNECTOR FEMALE QUICK COUPLER MALE QUICK COUPLER HIGH PRESSURE WARNING DECAL USA DECAL PINCH POINT DECAL S/N PLATE STOP BLOCK HEX HD CAPSCREW, 3/4X2-1/4, GR8 LOCKWASHER, 3/4

TL943

Rev. D

3-19

ATTACHMENTS

Figure 3-9 48” Side Shift Carriage

3-20

TL943

31200256

ATTACHMENTS

Figure 3-9 48” Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

31200256

Part Number

Qty.

314-8479 300-6079 300-6078 362-2111 362-2119 362-2104 362-2118 362-2117 327-6333

1 1 1 2 2 2 1 1 2 Ref 1 1 2 1 1 6 1 1 1 1 1 1 1 1 1 2 2 2 3 6

327-6287 362-2122 362-2108 362-2116 362-2114 362-2100 362-2115 327-6277 NSS 362-2112 NSS 327-6305 362-2101 327-6325 362-2106 327-6328 362-2107 362-2103 362-2102 327-6329

Description 48 IN SIDE SHIFT CARRIAGE, (includes items 1 thru 29) MALE QUICK COUPLER FEMALE QUICK COUPLER CONNECTOR HOSE ASSY BULKHEAD STRAIGHT CONNECTOR HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES CYLINDER, (see Figure 9-17 for details) PIN PIN HEX HD CAPSCREW, 0.3X1 RIGHT PIN RETAINER LEFT PIN RETAINER HEX HD CAPSCREW, 0.5X1.5 SIDE SHIFT PIN FORK PIN S/N PLATE REAR FRAME FRONT FRAME HOSE CLAMP HEX HD CAPSCREW, 0.31X1.75 HIGH PRESSURE WARNING DECAL USA DECAL PINCH POINT DANGER DECAL GREASE ZERK FLAT WASHER, 0.31 LOCKWASHER, 0.31 LOCKWASHER, 0.5

TL943

Rev. C

3-21

ATTACHMENTS

Figure 3-10 Dual Fork Positioning Carriage

17 18 20 16

16 24

18

21

15

19 17 16

22

13

23

14 13

10

10

1 2

6 7 9

9 3

8

8 11

7 2

10

10

9 8

1

5 4 7 8

9 7

3-22

TL943

12

PAL6300

31200256

ATTACHMENTS

Figure 3-10 Dual Fork Positioning Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

31200256

Part Number

Qty.

397-6838 417-9861 417-9862 417-9863 417-9864

1 4 2 2 2 Ref

417-9865 417-9866 417-9867 417-9868 417-9869 417-9870 NSS 417-9871 300-6078 300-6079 417-9872 417-9873 417-9874 417-9875 417-9876 417-9877 417-9878 417-9879 417-9880

1 4 2 2 2 2 1 2 1 1 6 4 2 1 1 2 1 1 3

Description 50 IN (1270 mm) FORK POSITIONING CARRIAGE, (includes all items) HEX HD CAPSCREW, M12X35 PLATE PIN COTTER PIN 50 IN (1270 mm) FORK POSITIONING CARRIAGE CYLINDER, (see Figure 9-20 for details) SHAFT ADAPTER, 90 DEGREES HOSE ASSY HOSE ASSY HOSE ASSY ADAPTER, 90 DEGREES WELDMENT ADAPTER, 90 DEGREES FEMALE QUICK DISCONNECT MALE QUICK DISCONNECT PLUG STRAIGHT ADAPTER CARTRIDGE CARTRIDGE VALVE CARTRIDGE CARTRIDGE CARTRIDGE SOCKET HD CAPSCREW, M6X75

TL943

Rev. A

3-23

ATTACHMENTS

This Page Intentionally Left Blank

3-24

TL943

31200256

SECTION 4 ENGINE & ATTACHING PARTS

31200256

TL943

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, LH View

244 275 280

6

259

260

238

287

209 210 243

A

A

216

1 105

205 232 280

306 315 305 301 322 325 327

250

251

226 251 278 279

209 102 104 107 402 109 405 414

408 305

412 413 403

201 227 264 280 101 110 111 103 106 109

202 208 226 280 214 215

3 4

204 231 288 290 291 277

216

237 258 115 116 117

108

219 224

238

STARTER

239 235

211 217

252

226 231 278 279 280

501 502 503

GLOW PLUG VIEW A-A

SERVICE NOTES: 1) USE LOCTITE® 242TM ON ALL BOLT THREADS. 2) USE LOCTITE® 545TM ON ALL FITTINGS.

4-2

204 231 288 290 291

207 233 276 280

246

212 203 218 234 254 280 213

TL943

253

PAP14190

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, LH View Item

Part Number

Qty.

1 3 4

331-2460

1 Ref 1

6 101 102 103 104 105 106 107 108 109 110 111 112 115 116 117 201 202 203 204 205 207 208 209 210 211 212 213 214 215 216 217 218 219 224 226 227 231 232 233 234 235 237 238 239

31200256

300-6082

8T-4136 303-8559 297-7098 298-7368 8T-4121 299-0271 298-8410 298-8412 331-2385 341-2966 303-8599 297-7011 303-4742 303-4743 7X-2537 8T-4136 8T-4956 304-2567 299-0309 298-1633 303-4769 298-0516 298-0517 303-4951 303-4952 298-0532 303-4953 298-0555 303-4776 303-4785 298-7364 298-7378 298-7387 298-7388 298-7389 303-4789 303-4790 303-4753 299-0326

Description

ZF TRANSMISSION, (includes items 101 thru 117) ENGINE, (see Figure 4-4 for details) ENGINE ASSY, (includes items 201 thru 280 on figure 4-1 & all items on figure 4-2) Ref RADIATOR ASSY, (see Figure 4-6 for details) AR LOCTITE® 567TM 4 HEX HD CAPSCREW, 10-1.50X25mm, GR8.8, (torque to 26-29 lb-ft) 6 HEX HD CAPSCREW, 16-2.00X45mm, GR8.8, (torque to 125-140 lb-ft) 12 HEX HD CAPSCREW, 10-1.50X35mm, GR10.9, (torque to 53-58 lb-ft) Ref ZF AUTOMATIC TRANSMISSION, (see Figure 4-9 for details) 6 FLAT WASHER, 5/8 12 FLAT WASHER, 10mm 1 TRANSMISSION BRACKET AR LOCTITE® 242TM 1 FITTING 1 TRANSMISSION TEMPERATURE SENSOR Ref TRANSMISSION HARNESS, (see Figure 10-4 for details) 1 OIL DRAIN VALVE 1 HOSE 1 CLAMP 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5 2 HEX HD CAPSCREW, 5/16-18X1-1/4, GR8 1 HEX HD CAPSCREW, 3/8-16X1-1/4, GR8 2 HEX HD CAPSCREW, 8X35mm, GR8.8 2 HEX HD CAPSCREW, 10-1.50X25mm, GR8.8 1 HEX HD CAPSCREW, 12-1.75X35mm, GR8.8 1 ELECTRIC RELAY BRACKET 4 BAND CLAMP 1 LAMP CLAMP 1 HOSE FITTING 1 FITTING 1 FITTING TEE 1 FUSE HOLDER 1 FUSE, 50 AMP 128 in FUEL LINE 1 HOSE 1 HEX NUT, 3/8-16, GR2 2 HEX LOCKNUT, 3mm-1/2 2 POZIDRIVEN PAN HD SCREW, 3X16 4 FLAT WASHER, 5/16 2 LOCKWASHER, 1/4 4 SPRING LOCKWASHER, 8mm 2 SPRING LOCKWASHER, 10mm 1 SPRING LOCKWASHER, 12mm 2 WASHER, 3/8 5 RIPPBOLT, 6-36X10mm 1 LOCKWASHER, 0.500 Ref EXHAUST CLAMP, (see Figure 4-7 for details) 2 RELAY

TL943

Rev. B B J C

4-3

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, LH View (Continued)

4-4

Item

Part Number

Qty.

243 244 246 250 251 252 253 254 258 259 260 264 275 276 277 278 279 280 287 288 289 290 291 301 305 306 315 322 325 327 402 403 405 408 412 413 414

299-0378 298-1666 299-0390 298-8732 298-8733

298-8379 298-8380 298-8435

1 1 1 1 1 Ref 1 1 1 Ref 1 1 1 1 1 2 2 AR 96 in 2 2 6 2 AR 5 Ref 1 3 3 1 4 4 4 Ref 4 4 4

501 502 503

310-8508 303-8599 310-8507 341-1835

1 1 1 AR

298-0402 303-4821 303-4826 298-0419 298-0425 8T-4200 298-0526 298-7974 303-4792 8T-4189 298-0533 353-4858 5C-7261 8T-4224 8T-7547 298-0467 303-4758 8T-4956 298-7392 298-7890 297-7048 298-0559 298-7375

Description

Rev.

FUEL STRAINER SUPPORT CLAMP OIL PRESSURE SENSOR RH ENGINE MOUNT LH ENGINE MOUNT RELAY, (fuel pump), (see Figure 10-3 for details) OIL PRESSURE SENDER BRACKET MOUNT PLATE CAB GROUND CABLE AIR INTAKE TUBE, (see Figure 4-7 for details) TURBO INTAKE BRACKET THROTTLE INTAKE BRACKET HEX HD CAPSCREW, 8-1.25X16mm, GR8.8 SUPPORT CLAMP SUPPORT CLAMP SUPPORT CLAMP HEX HD CAPSCREW, 8-1.25X20mm, GR8.8 LOCTITE® 242TM FUEL HOSE, 3/8 ID STARTER TERMINAL HEX NUT, 8X1-1/4mm, (not shown) FLAT WASHER, 8mm HEX HD CAPSCREW, 8X30mm, GR8.8 DIELECTRIC GREASE CONNECTOR IMPLEMENT PUMP, (see Figure 9-9 for details) ELBOW, 90 DEGREES HEX HD CAPSCREW, 12-1.75X35mm, GR8.8 WASHER, 1/2 O-RING, (located between pump & transmission) HEX HD CAPSCREW, 1/2-13X3-3/4, GR5 HEX LOCKNUT, 1/2-13 FLAT WASHER, 1/2 BATTERY, (see Figure 10-1 for details) ENGINE MOUNT SHIM ENGINE MOUNT WASHER ENGINE MOUNT RUBBER OIL DRAIN INSTALLATION, (includes items 501 thru 503) CLAMP OIL DRAIN VALVE HOSE

TL943

B

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, LH View (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

4-5

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly, RH View

20 21 29 47 30 71 72

70

76

57 65

74

55 49

48

73

56

81 82 83

31 85 89

7 33 67

5 28

6

32 85 86

84

66 45 5 32 85 86

62

63 68 HEAT SHIELD SHOWN TRANSPARENT FOR CLARITY

PAP14300

SERVICE NOTE: 1) USE LOCTITE® 242TM ON ALL BOLT THREADS.

4-6

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly, RH View Item

5 6 7 20 21 28 29 30 31 32 33 45 47 48 49 55 56 57 61 62 63 65 66 67 68 70 71 72 73 74 76 80 81 82 83 84 85 86 89

31200256

Part Number

Qty.

300-6082

1

8T-4136 8T-4196 8T-4956 303-4777 5C-2890 8T-4121 304-2604 303-4787 298-7387 298-7388 298-7389 303-4827

8 2 2 1 1 3 1 1 1 7 2 1 Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 Ref 1 Ref Ref Ref Ref 2 AR 1 2 1 2 3 3 1

302-0581 299-0303 298-8737 298-8738 298-8740

298-0526 8T-4139 331-0934 298-7904 8T-4186 298-7365 8T-4133 8T-4908

Description ENGINE ASSY, (includes items 201 thru 280 on Figure 4-1 & all items on Figure 4-2) HEX HD CAPSCREW, 10X25, GR8.8 HEX HD CAPSCREW, 10X35, GR8.8 HEX HD CAPSCREW, 12X35, GR8.8 HEX NUT, M5X0.8 HEX NUT, M6X1 FLAT WASHER, 10mm SPRING LOCKWASHER, 5mm SPRING LOCKWASHER, 6mm SPRING LOCKWASHER, 8mm SPRING LOCKWASHER, 10mm SPRING LOCKWASHER, 21mm WATER TEMPERATURE SENSOR, 1/2-14NPT BAND CLAMP, (see Figure 4-7 for details) CLAMP PIPE, (see Figure 4-8 for details) FLEX TUBE, (see Figure 4-8 for details) NEGATIVE BATTERY CABLE, (see Figure 10-1 for details) NEGATIVE BATTERY CABLE, (see Figure 10-1 for details) POSITIVE BATTERY CABLE, (see Figure 10-1 for details) EXHAUST INSTALLATION, (see Figure 4-8 for details) OUTLET ADAPTER ELBOW MUFFLER TUBE, (see Figure 4-8 for details) MOUNTING BRACKET EXHAUST HEAT SHIELD METAL GASKET, (see Figure 4-8 for details) HEAT SHIELD AIR CLEANER, (see Figure 4-7 for details) BAND CLAMP, (see Figure 4-7 for details) WHIZ-LOCK NUT, 3/8-16, (see Figure 10-1 for details) TERMINAL NUT, (see Figure 10-1 for details) SUPPORT CLAMP LOCTITE® 242TM HEX HD CAPSCREW, M12X30 SUPPORT CLAMP LOCKWASHER, M12 HEX HD CAPSCREW, M10X40 FLAT WASHER, 3/8 HEX NUT, M10X1.5 HEX HD CAPSCREW, 8X25mm, GR8.8

TL943

Rev. F

4-7

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly 206 228

231 206 229

232 271 272

257 423 424 425 426 427 428

250 237

256

262

151 152 153 156 159

401 15 402 403 404

225 263

405 406 407 304

311 261

234 268 258

232 272

227

151 152 153 156 159

205 207 230

313 303

306 309 307 308 215

209

211

301 305 314

208 301 312

151 152 153 156 159

4-8

204 207 230

TL943

238 151 152 153 156 159 PAP14120

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly Item

Part Number

Qty.

Description

Rev.

1

364-5668

Ref

O

2

360-6616

Ref

3 4

364-5702

Ref Ref

ENGINE POD COMMON HARDWARE INSTALLATION, (not available to order, see items 151 thru 159 for service) ENGINE COMPONENTS INSTALLATION, (not available to order, see items 204 thru 272 for service) ENGINE, (see Figure 4-4 for details) ZF TRANSMISSION INSTALLATION, (not available to order, see items 301 thru 315 for service) HEX HD CAPSCREW, 7/8-9X5, GR8, (torque to 575-635 lb-ft) WASHER, 7/8 HEX LOCKNUT, 7/8-9 REBOUND WASHER LORD MOUNT ENGINE MOUNT SUPPORT, RH ENGINE MOUNT SUPPORT, LH WASHER, 3/8 HEX HD CAPSCREW, 12X35mm, GR8.8 RADIATOR HOSE, LOWER, (see Figure 4-6 for details) UPPER RADIATOR HOSE, (see Figure 4-6 for details) AIR INTAKE PIPE, (see Figure 4-7 for details) EXHAUST TUBE, (see Figure 4-8 for details) NEGATIVE BATTERY CABLE, (see Figure 10-1 for details) POSITIVE BATTERY CABLE, (see Figure 10-1 for details) HEX HD CAPSCREW, 3/8-16X2-1/2, GR5 HEX LOCKNUT, 13/8-16 WASHER, 12mm FUEL/WATER SEPARATOR MOUNT GEAR CLAMP HOSE CLAMP ENGINE MOUNT SUPPORT, LH ENGINE MOUNT SUPPORT, RH ENGINE HARNESS, (see Figure 10-1 for details) FUEL HOSE FUEL HOSE FUEL LINE GROUND WIRE, ENGINE BLOCK, (see Figure 10-1 for details) VEC HARNESS, (see Figure 10-1 for details) GROUND WIRE, CAB, (see Figure 10-1 for details) NEGATIVE CABLE, (see Figure 10-1 for details) QUICK CONNECT, FEMALE QUICK CONNECT, FEMALE LOCTITE® 242TM ELBOW, 90 DEGREES, (includes o-ring) TRANSMISSION, (see Figure 4-9 for details) WASHER, 10mm GEAR CLAMP CONNECTOR TRANSMISSION OIL TEMPERATURE SWITCH OIL DRAIN VALVE RUN TEE, (includes o-ring)

151 152 153 156 159 204 205 206 207 208 209 211 215 225 227 228 229 230 231 232 234 237 238 250 256 257 258 261 262 263 268 271 272 301 303 304 305 306 307 308 309 311

31200256

309-6238

423-0609 364-5699 360-6613 360-6614 298-7365 8T-4956

4L-6459 298-0555 8T-4223 361-2868 303-8599 298-7980 360-6610 360-6612 360-6625 340-3225 298-0532

307-9602 307-9603 303-4757 8T-4121 303-8599 298-8410 298-8412 331-2385 6V-8776

4 4 4 4 4 1 1 4 8 Ref Ref Ref Ref Ref Ref 2 2 8 1 4 2 1 1 Ref 1 1 AR Ref Ref Ref Ref 1 2 AR 1 Ref 12 1 1 1 1 1

TL943

S

H

4-9

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly (Continued) Item

Part Number

Qty.

312 313 314 315 401 402 403 404 405 406 407 423 424 425 426 427 428

8T-4137 341-2966 297-7097

4 1 12 Ref Ref 1 4 4 Ref 1 4 1 1 1 2 2 1

4-10

298-7392 8T-4956 298-1655 299-0472 298-0427 298-1666 6A-3335 303-4792 298-7364 297-7018

Description

Rev.

HEX HD CAPSCREW, 10X20mm, GR8.8, (torque to 26-23 lb-ft) DRAIN HOSE HEX HD CAPSCREW, 10X30mm, GR10.9 ZF TRANSMISSION HARNESS, (see Figure 10-5 for details) TANDEM IMPLEMENT PUMP, (see Figure 9-9 for details) O-RING WASHER, 1/2 HEX HD CAPSCREW, 12X35mm, GR8.8 HYDRAULIC MANIFOLD, (see Figure 9-18 for details) O-RING SOCKET HD CAPSCREW, 3/8-16X3 SUPPORT CLAMP BAR SUPPORT CLAMP LOCKNUT, 5/16-18 SUPPORT CLAMP WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-3 Engine Assembly (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

4-11

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-4 Cat Engine

PAL0980

4-12

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-4 Cat Engine Item

Part Number

Qty.

284-4636 268-0867 1R-1804 130-1161 124-7702 7W-2326 268-3633 303-4891 254-2267 9L-0895 103-5916

1 1 1 1 1 1 1 1 1 1 1

CAT ENGINE, 99HP, (Before S/N TBL01377), (includes all items) SHORT BLOCK FUEL FILTER KIT DIPSTICK DIPSTICK TUBE OIL FILTER STARTER MOTOR ALTERNATOR THERMOSTAT FAN BELT FAN

E

330-3035 268-0867 1R-1804 130-1161 124-7702 7W-2326 329-0290 339-7766 254-2267 9L-0895 103-5916

1 1 1 1 1 1 1 1 1 1 1

CAT ENGINE, 99HP, (S/N TBL01377 & After), (includes all items) SHORT BLOCK FUEL FILTER KIT DIPSTICK DIPSTICK TUBE OIL FILTER STARTER MOTOR ALTERNATOR THERMOSTAT FAN BELT FAN

G

SEBU7655 RENR2437 RENR2438 RENR2433

31200256

Description

Rev.

FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING: OPERATION & MAINTENANCE MANUAL (O&MM) SPECIFICATIONS MANUAL (SPEC) SYSTEMS OPERATION TEST & ADJUST (SOTA) DISASSEMBLY & ASSEMBLY (D&A)

TL943

4-13

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-4 Cat Engine

PAL5460

4-14

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-4 Cat Engine Item

Part Number

Qty.

335-1530 298-5894 311-2376 299-8229 335-2204 230-8218 329-0290 346-9824 285-2040 114-2474

1 1 1 1 1 1 1 1 1 1

SEBU8180 RENR9961 RENR9965 KENR6216

31200256

Description CAT ENGINE, 99 HP, (includes all items) SHORT BLOCK SECONDARY FUEL FILTER PRIMARY FUEL FILTER DIPSTICK DIPSTICK TUBE ASSY STARTER MOTOR ALTERNATOR FAN BELT FAN

Rev. F

FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING: OPERATION & MAINTENANCE MANUAL (O&MM) SPECIFICATIONS MANUAL (SPEC) SYSTEMS OPERATION TEST & ADJUST (SOTA) DISASSEMBLY & ASSEMBLY (D&A)

TL943

4-15

ENGINE & ATTACHING PARTS

Figure 4-5 Fuel Tank & Lines

2 8

1 3

4

9 7

301

302 6 303

402 401

202 204 402 401 RETURN LINE 211 (FROM RH SIDE OF ENGINE)

7

202 204 402 401 RETURN LINE 402 401 203 201 (FROM RH SIDE OF ENGINE) RETURN LINE (FROM LH SIDE OF ENGINE)

RETURN LINE (FROM LH SIDE OF ENGINE) S/N TBL01907 & AFTER

BEFORE S/N TBL01907

NOTE: USE LOCTITE® 30512TM GASKET SEALANT ON ALL PIPE THREADS EXCEPT FILLER CAP OR AS NOTED. PAP9443

4-16

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-5 Fuel Tank & Lines Item

1 2 3 4 6 7 8 9 201 202 203 204 211 301 302 303

401 402

31200256

Part Number

Qty.

299-1340 307-9601

1 1

298-1540 142-8828

1 1 AR 1 1 1 1 5 1 2 1 1 1 1 1 3 3 Ref

298-7243 298-7251 437-2650 298-7254 298-8042 310-7936 365-2816 304-3810 307-9605 304-2652 303-4805 297-7031 298-7365 299-0400 457-7672 298-7980

3 2 Ref

Description FUEL TANK ASSY, (Before S/N TBL01907), (includes items 1 thru 9) FUEL TANK ASSY, (S/N TBL01907 & After), (includes items 1 thru 9, 202 & 211) FILLER NECK TANK ADAPTER LOCKING DIESEL FUEL CAP LOCTITE® 30512TM FUEL SENDER COVER FUEL TANK, (Before S/N TBL01907), (includes items 201 thru 203) FUEL TANK, (S/N TBL01907 & After) FUEL SENDER HARNESS SLOTTED ROUND HD SCREW, 10-32X7/16 FUEL SENDER ELBOW, (Before S/N TBL01907) HOSE BARB, (Before S/N TBL01907) HOSE BARB, (S/N TBL01907 & After) HOSE BARB, (Before S/N TBL01907) HEX SOCKET PIPE PLUG, 1/2 FITTING, HOSE BARB, (S/N TBL01907 & After) HEX HD CAPSCREW, 3/8-16X1, GR5 FLAT WASHER, 3/8 FUEL TANK HOLD DOWN, (no longer available, replace with qty 3 of 1001150364) FUEL TANK HOLD DOWN HOSE CLAMP FUEL LINE, 5/16 ID, (see Figure 4-1 for details)

TL943

Rev. G B

D A

4-17

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-6 Radiator Assembly

NOTE: USE LOCTITE® 242TM ON ALL BOLT THREADS.

16

9 19

22 11 103 104 7

13

6

102

14 7

21

14 101

6

8 12 10

20

4-18

9

TL943

PY0861

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-6 Radiator Assembly Item 1 6 7 8 9 10 11 12 13 14 16

19 20 21 22

101 102 103 104

31200256

Part Number

Qty.

300-6090 298-7840 298-7841 299-0353 298-7981 298-1579 298-6833 3P-8517 299-0373 298-1674 298-8642 372-4079 299-0912 351-6189 NSS 299-7177 303-4844 298-0421 303-4845 303-4846

1 AR 12 2 2 4 2 54 in 2 1 12 1 1 1 1 41 in 1 1 1 1 1

331-0795

Ref

298-8603 297-7030 298-7374 298-7380

1 3 3 3

Description RADIATOR ASSY, (includes items 1 thru 22) LOCTITE® 242TM WHIZ-LOCK SCREW, 5/16-18X.625 WHIZ-LOCKNUT, 5/16-18 MOUNTING PAD HOSE CLAMP LOCKNUT, 3/8-16, (torque to 26-31 lb-ft) GASKA-TAPE FLAT WASHER, REBOUND SHOCK MOUNT BAR CLAMP RADIATOR, (S/N TBL00100 thru TBL01054) RADIATOR, (S/N TBL01055 & After) RADIATOR CAP, 10 PSI, (S/N TBL00100 thru TBL01054) RADIATOR CAP, 14 PSI, (S/N TBL01055 & After) OVERFLOW HOSE DRAIN COCK, (not shown) UPPER RADIATOR HOSE LOWER RADIATOR HOSE OIL COOLER FAN SHROUD FAN GUARD INSTALLATION, (not available to order, see items 101 thru 104 for service) FAN GUARD HEX HD CAPSCREW, 3/8-16X7/8, GR5 WASHER, 3/8 LOCKWASHER, 3/8

TL943

Rev. H

C A

A

4-19

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-6 Radiator Assembly

260 26 26

30 30 5

101 123

116

118

275

108

107

9 276 310 36 309 28

24

103

401 116

336

105 336 102 34

336 308

299

33

18 35

27

31 17 25

293

18

1 18 32 17

294

PAP14340

4-20

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-6 Radiator Assembly Item

1 5 9 10 17 18 24 25 26 27 30 32 33 34 101 102 103 105 107 108 116 118 123 128 131 135 136 260 275 276 293 294 299 308 309 310 336 401

31200256

Part Number

Qty.

364-5667

Ref

364-5690 298-7841 299-0373 364-5700 298-0557 098-0241 457-1229 368-0511 297-7016 297-7045 298-7364 298-7375 367-4055 367-4056 370-8961 370-8960 299-3308 370-8964 287-4790 370-8963 287-4796 370-8962 370-8965 298-0468 303-4761 303-4759 457-1432 371-0855 298-7342 368-0510 360-6617 367-4087 457-1230 361-2861 361-2863 298-7884 457-1255 364-5689

2 1 1 1 4 6 1 1 4 2 4 2 2 2 1 1 2 1 1 1 AR 1 3 1 1 1 1 69 in 2 1 1 1 1 1 1 1 3 1

Description RADIATOR INSTALLATION, (not available to order, see items 1 thru 34 for service) ISOLATOR MOUNT WHIZ-LOCK NUT, 5/16-18 SHOCK MOUNT RADIATOR ASSY, (includes items 101 thru 136) HEX NUT, 1/2-13 SPECIAL WASHER AIR DAM RADIATOR MOUNT BRACKET HEX HD CAPSCREW, 5/16-18X3/4, GR5 HEX HD CAPSCREW, 1/2-13X2-1/2, GR5 WASHER, 5/16 WASHER, 1/2 SHIM, 5/64 SHIM, 3/16 RADIATOR HYDRAULIC/TRANSMISSION OIL COOLER MOUNTING ANGLE PETCOCK SIGHT GAUGE RADIATOR CAP, (16 psi) HOSE SHROUD ASSY FOAM RUBBER CONNECTOR, (includes o-ring) ELBOW, 45 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) BULB SEAL SCREW, 5/16-18X3/4 ISOLATOR MOUNT SUPPORT FOAM GASKET SEAL FOAM GASKET SEAL FOAM GASKET SEAL RADIATOR HOSE, LOWER RADIATOR HOSE, UPPER HEAVY DUTY BAND CLAMP T-BOLT CLAMP FAN GUARD

TL943

Rev. K

C

D

4-21

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-7 Air Cleaner & Installation

506 507 4

102 7 9 203

201

8

6 5 101

202

3 204

2

1 103

503

502

504

506 507 515

505

305

659

638

304 305 647 672

671

PAP14000

4-22

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-7 Air Cleaner & Installation Item 1 2 3 4 5 6 7 8 9 101 102 103 201 202 203 204 304 305 502 503 504 505 506 507 515 638 647 659 671 672

31200256

Part Number

Qty.

299-1345 299-1344 298-1684 298-7854 298-8243 298-7364 298-7841 298-7994 298-1586

Ref 1 1 1 1 4 4 4 4 AR 1 1 1 1 1 1 1 2 1 2 1 1 1 2 4 4 2 1 1 1 1 1

299-7099 299-0352 298-8729 206-5234 206-5235 298-8728 299-0842 298-0435 298-7037 298-1696 298-8282 298-1697 298-8122 298-0530 297-7029 298-7380 298-7374 298-0530 298-1696 298-0418 298-7229 298-7343

Description AIR CLEANER ASSY, (includes items 1 thru 9) AIR FILTER ASSY, (includes items 101 thru 103) ELBOW, 90 DEGREES BAND CLAMP MOUNTING BRACKET FLAT WASHER, 5/16 WHIZ-LOCKNUT, 5/16-18 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 LOCKWASHER, 5/16 LOCTITE® 242TM SERVICE INDICATOR AIR INLET HOOD, (includes clamp) AIR CLEANER, (includes items 201 thru 204) ELEMENT, (outer) ELEMENT, (inner) COVER ASSY VACTUATOR MOUNTING BAND STRAIGHT HUMP BAND CLAMP AIR INTAKE TUBE BAND CLAMP INTAKE SUPPORT BRACKET CLAMP HEX HD CAPSCREW, 3/8-16X3/4, GR5 LOCKWASHER, 3/8 FLAT WASHER, 3/8 MUFFLER CLAMP BAND CLAMP AIR INTAKE TUBE AIR INTAKE ELBOW BAND CLAMP

TL943

Rev. A, 2 D

B, 2

4-23

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-7 Air Cleaner & Installation

2

201 421

420 5

422 204 202

500

501

203

502 102

103 3 101 303

311

313

4-24

PAL5360

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-7 Air Cleaner & Installation Item

Part Number

Qty.

Description

Rev.

360-6608 360-6609 360-6607

1 1 Ref

AIR CLEANER ASSY, (includes items 2 thru 5) BRACKET AIR CLEANER INSTALLATION, (not available to order, see items 101 thru 103 for service) RIPP BOLT, 8X30mm AIR CLEANER, 11 IN, (includes items 201 thru 204) RESTRICTION INDICATOR ELBOW, 90 DEGREES COVER ASSY PRIMARY ELEMENT SAFETY ELEMENT VACUATOR VALVE BAND CLAMP AIR INTAKE PIPE T-BOLT CLAMP AIR FILTER INTAKE ADAPTER FOAM SEAL BAND CLAMP WASHER, 6mm AIR FILTER SUPPLY HEX HD CAPSCREW, 6X16mm, GR8.8

D

2 3 5 101 102 103 201 202 203 204 303 311 313 420 421 422 500 501 502

31200256

360-6606

299-6634 299-6633 298-7855 360-6611 364-5676 364-5675 299-0557 4Y-4667 5C-9553

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TL943

A

D

4-25

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-8 Exhaust Installation

6

7

5

168

7

202

4

132

7 15 16 201

105 161

7

149 148 165

148

138 PAL0691

4-26

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-8 Exhaust Installation Item

Part Number

Qty.

4 5 6 7 15 16 105 132 138 148 149 161 165 168

298-8156 299-0392 298-7066 298-0530 298-8789 298-7374 8T-4136 298-7388 298-0530 298-1758 298-8145 298-0422 298-0426 299-0304

1 1 1 5 1 4 3 3 1 2 1 1 1 1

MUFFLER TUBE MUFFLER TAIL PIPE MUFFLER CLAMP HEAT SHIELD FLAT WASHER, 3/8 HEX HD CAPSCREW, 10X25 LOCKWASHER, 10mm MUFFLER CLAMP CLAMP PIPE FLEX TUBE EXHAUST TUBE MUFFLER TUBE METAL GASKET

201 202

325-1345 325-1351 325-1352

1 1 2

MUFFLER COVER INSTALLATION, (includes items 201 & 202) MUFFLER COVER WORM CLAMP

31200256

Description

TL943

Rev.

A

4-27

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-8 Exhaust Installation

318 315 317 321 320 321

2

314

364

4

4

379 101 102 4 1 4 3

5

4

PAP14520

4-28

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ENGINE & ATTACHING PARTS

Figure 4-8 Exhaust Installation Item

Part Number

Qty.

Description

Rev.

361-2857 444-9684 298-7066 361-2858 298-0530 361-2859 299-0392 299-1265 299-0304 361-2831 298-7388 8T-4136 360-6615 298-1758 444-9684 371-4529

Ref 1 1 1 5 1 1 1 1 1 3 3 1 2 1 1

EXHAUST INSTALLATION, (not available to order, see items 1 thru 5 for service) HEAVY DUTY MUFFLER CLAMP TAIL PIPE TUBE EXHAUST PIPE EXHAUST CLAMP EXHAUST PIPE SHIELD MUFFLER CLAMP PURI MUFFLER EXHAUST JOINT EXHAUST TUBE WITH FLANGE LOCKWASHER, 10mm HEX HD CAPSCREW, 10X25mm, GR8.8 FLEX TUBE FLEX PIPE CLAMP MUFFLER CLAMP EXHAUST PIPE

B

1 2 3 4 5 101 201 314 315 317 318 320 321 364 379

31200256

TL943

4-29

ENGINE & ATTACHING PARTS

Figure 4-9 Transmission - ZF Transmission

8 1

13

2 11

12

3 4

11

10

K1

4-30

5 6 7 8

PAL1750

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-9 Transmission - ZF Transmission Item

Part Number

Qty.

299-0321

1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

299-0479

1

1 2 3 4 5 6 7 8 9 10 11 12 13

K1

31200256

Description ZF TRANSMISSION, (includes all items) TORQUE CONVERTER & INPUT, (see Figure 4-10 for details) GEARBOX HOUSING, (see Figure 4-11 for details) FORWARD GEAR GROUP, (see Figure 4-12 for details) REVERSE GEAR GROUP, (see Figure 4-13 for details) 1ST SHAFT GROUP, (see Figure 4-14 for details) 2ND SHAFT GROUP, (see Figure 4-15 for details) 3RD SHAFT GROUP, (see Figure 4-16 for details) 4TH SHAFT GROUP, (see Figure 4-17 for details) POWER TAKE-OFF, (see Figure 4-18 for details) CONTROL UNIT & PRESSURE REGULATOR, (see Figure 4-19 for details) GEARSHIFT SYSTEM, (see Figure 4-20 for details) OIL PUMP, FILTER & DIPSTICK, (see Figure 4-21 for details) TRANSFER BOX, (see Figure 4-22 for details)

Rev. C

SEAL KIT, (includes all seals required for rebuild)

TL943

4-31

ENGINE & ATTACHING PARTS

Figure 4-10 ZF Transmission - Transmission Converter & Input

4-32

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-10 ZF Transmission - Transmission Converter & Input Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

298-7410 298-7411 299-0899 299-0918 299-0638 299-0592 299-0637 NSS NSS 299-0836 299-0639 299-0593

4 8 2 1 1 1 1 2 2 1 1 1

31200256

Description

Rev.

HEX HD CAPSCREW, M10X16, GR8.8 WASHER DIAPHRAGM CONVERTER STATOR SHAFT BEARING BUSHING TURBINE SHAFT CAPSCREW, M8X16, GR8.8 SHACKLE RETAINING RING PISTON RING BALL BEARING

TL943

4-33

ENGINE & ATTACHING PARTS

Figure 4-11 ZF Transmission - Gearbox Housing

4-34

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-11 ZF Transmission - Gearbox Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

298-7257 298-7347 298-7881 298-7256 298-7258 298-7239 298-7876 NSS NSS 298-7237 NSS NSS 298-7235 298-7877 298-7349 299-7091 299-7090 NSS 298-7259 298-7346 298-7260 NSS NSS NSS NSS 299-0896 NSS NSS 299-0469

1 11 8 1 1 7 7 1 1 1 6 1 4 31 5 1 1 3 1 2 1 1 2 1 6 1 4 1 1

31200256

Description

Rev.

PIPE HEX HD CAPSCREW, M8X16, GR8.8 O-RING PIPE PIPE PLUG O-RING ORIFICE HOUSING BRACKET HEX HD CAPSCREW, M10X50, GR8.8 PLUG PIN HEX HD CAPSCREW, M10X30, GR8.8 HEX HD CAPSCREW SCREEN SHEET SCREEN SHEET CAPSCREW, M8X12, GR8.8 SUCTION TUBE O-RING PIPE HOUSING O-RING HOUSING CAPSCREW, M10X30, GR8.8 BREATHER GROOVED STUD, 3X5 TYPE PLATE SHAFT SEAL

TL943

4-35

ENGINE & ATTACHING PARTS

Figure 4-12 ZF Transmission - Reversing Gear

4-36

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-12 ZF Transmission - Reversing Gear Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

299-0643 299-0598 299-0640 299-0841 299-0594 299-0599 299-0600 299-0602 299-0641 299-0642 298-7412 298-0439 304-2633 298-0440 304-2632 298-0441 304-2635 298-0442 304-2634 298-0443 299-0605 298-0444 298-0445 298-0446 298-0447 298-0448 298-0449 298-0450 303-8562 303-8563 304-2597 304-2598 304-2599 299-0604

2 1 1 1 7 1 1 1 11 11 1 AR AR AR AR AR AR AR AR AR 1 AR AR AR AR AR AR AR AR AR AR AR AR 1

13 14

15

31200256

Description

Rev.

PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SUPPORT SHIM ROLLER BEARING ROLLER BEARING FRICTION DISC STATIC DISC END SHIM SNAP RING, 4.0 SNAP RING, 3.75 SNAP RING, 3.5 SNAP RING, 3.25 SNAP RING, 3.0 SNAP RING, 2.75 SNAP RING, 2.5 SNAP RING, 2.25 SNAP RING, 2.0 DISC CARRIER RETAINING RING, 3.20 RETAINING RING, 3.10 RETAINING RING, 3.00 RETAINING RING, 2.90 RETAINING RING, 2.80 RETAINING RING, 2.70 RETAINING RING, 2.60 RETAINING RING, 2.50 RETAINING RING, 2.40 RETAINING RING, 2.30 RETAINING RING, 2.20 RETAINING RING, 2.10 ROLLER BEARING

TL943

4-37

ENGINE & ATTACHING PARTS

Figure 4-13 ZF Transmission - Reverse Gear Group

4-38

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-13 ZF Transmission - Reverse Gear Group Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

299-0643 299-0598 299-0644 299-0841 299-0594 299-0599 299-0600 299-0641 299-0642 298-7412 298-0439 304-2633 298-0440 304-2632 298-0441 304-2635 298-0442 304-2634 298-0443 299-0605 299-0602 298-0444 298-0445 298-0446 298-0447 298-0448 298-0449 298-0450 303-8562 303-8563 304-2597 304-2598 304-2599 299-0604

2 1 1 1 7 1 1 11 11 1 AR AR AR AR AR AR AR AR AR 1 1 AR AR AR AR AR AR AR AR AR AR AR AR 1

12 13 14

15

31200256

Description

Rev.

PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SUPPORT SHIM ROLLER BEARING FRICTION DISC STATIC DISC END SHIM SNAP RING, 4.0 SNAP RING, 3.75 SNAP RING, 3.5 SNAP RING, 3.25 SNAP RING, 3.0 SNAP RING, 2.75 SNAP RING, 2.5 SNAP RING, 2.25 SNAP RING, 2.0 DISC CARRIER ROLLER BEARING RETAINING RING, 3.20 RETAINING RING, 3.10 RETAINING RING, 3.00 RETAINING RING, 2.90 RETAINING RING, 2.80 RETAINING RING, 2.70 RETAINING RING, 2.60 RETAINING RING, 2.50 RETAINING RING, 2.40 RETAINING RING, 2.30 RETAINING RING, 2.20 RETAINING RING, 2.10 ROLLER BEARING

TL943

4-39

ENGINE & ATTACHING PARTS

Figure 4-14 ZF Transmission - 1st Shaft Group

4-40

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-14 ZF Transmission - 1st Shaft Group Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

299-0643 299-0596 298-7238 299-0841 299-0594 298-7348 298-7233 299-0641 299-0642 298-7412 298-0439 304-2633 298-0440 304-2632 298-0441 304-2635 298-0442 304-2634 298-0443 299-6620 299-0595 304-2621 304-2622

2 1 1 1 5 1 2 12 12 1 AR AR AR AR AR AR AR AR AR 2 1 1 1

12 13 14

31200256

Description

Rev.

PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM RETAINING RING FRICTION DISC STATIC DISC END SHIM SNAP RING, 4.0 SNAP RING, 3.75 SNAP RING, 3.5 SNAP RING, 3.25 SNAP RING, 3.0 SNAP RING, 2.75 SNAP RING, 2.5 SNAP RING, 2.25 SNAP RING, 2.0 ROLLER CAGE DISC CARRIER ROLLER BEARING, OUTER ROLLER BEARING, INNER

TL943

4-41

ENGINE & ATTACHING PARTS

Figure 4-15 ZF Transmission - 2nd Shaft Group

4-42

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-15 ZF Transmission - 2nd Shaft Group Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

299-0643 299-0598 299-0645 299-0841 299-0594 298-7348 298-7233 299-0641 299-0642 298-7412 298-0439 304-2633 298-0440 304-2632 298-0441 304-2635 298-0442 304-2634 298-0443 299-6620 299-0597 304-2621 304-2622

2 1 1 1 5 1 2 8 8 1 AR AR AR AR AR AR AR AR AR 2 1 1 1

12 13 14 15

31200256

Description

Rev.

PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM RETAINING RING FRICTION DISC STATIC DISC END SHIM SNAP RING, 4.0 SNAP RING, 3.75 SNAP RING, 3.5 SNAP RING, 3.25 SNAP RING, 3.0 SNAP RING, 2.75 SNAP RING, 2.5 SNAP RING, 2.25 SNAP RING, 2.0 ROLLER CAGE DISC CARRIER ROLLER BEARING, OUTER ROLLER BEARING, INNER

TL943

4-43

ENGINE & ATTACHING PARTS

Figure 4-16 ZF Transmission - 3rd Shaft Group

4-44

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-16 ZF Transmission - 3rd Shaft Group Item

Part Number

Qty.

1 2 3 4

299-0649 299-0648 299-0601 298-0439 304-2633 298-0440 304-2632 298-0441 304-2635 298-0442 304-2634 298-0443 298-7412 299-0641 299-0642 299-0835 298-7413 299-0647 299-0841 299-0646 299-0650 299-0643

1 1 1 AR AR AR AR AR AR AR AR AR 1 8 8 2 1 7 1 1 1 2

5 6 7 8 9 10 11 12 13 14

31200256

Description

Rev.

ROLLER BEARING ROLLER BEARING DISC CARRIER SNAP RING, 4.0 SNAP RING, 3.75 SNAP RING, 3.5 SNAP RING, 3.25 SNAP RING, 3.0 SNAP RING, 2.75 SNAP RING, 2.5 SNAP RING, 2.25 SNAP RING, 2.0 END SHIM FRICTION DISC STATIC DISC RETAINING RING WASHER CUP SPRING PISTON COUPLING ROLLER BEARING PISTON BEARING

TL943

4-45

ENGINE & ATTACHING PARTS

Figure 4-17 ZF Transmission - 4th Shaft Group

4-46

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-17 ZF Transmission - 4th Shaft Group Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

299-0643 299-0598 299-0651 299-0841 299-0594 298-7348 298-7233 299-0641 299-0642 298-7412 298-0439 304-2633 298-0440 304-2632 298-0441 304-2635 298-0442 304-2634 298-0443 299-6620 299-0603 299-0604

2 1 1 1 5 1 2 12 12 1 AR AR AR AR AR AR AR AR AR 2 1 1

12 13 14

31200256

Description

Rev.

PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM RETAINING RING FRICTION DISC STATIC DISC END SHIM SNAP RING, 4.0 SNAP RING, 3.75 SNAP RING, 3.5 SNAP RING, 3.25 SNAP RING, 3.0 SNAP RING, 2.75 SNAP RING, 2.5 SNAP RING, 2.25 SNAP RING, 2.0 ROLLER CAGE DISC CARRIER ROLLER BEARING

TL943

4-47

ENGINE & ATTACHING PARTS

Figure 4-18 ZF Transmission - Power Take-Off

4-48

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-18 ZF Transmission - Power Take-Off Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

299-0468 331-0104 298-7235 298-7414 298-7877 299-0655 299-0650 299-0652 299-0653 299-0596 299-0654

1 1 2 15 21 1 2 1 1 2 1

31200256

Description

Rev.

SHAFT SEAL HOUSING CYLINDRICAL PIN HEX HD CAPSCREW, M10X80, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 GASKET ROLLER BEARING SHAFT PISTON RING ROLLER BEARING SHAFT

TL943

4-49

ENGINE & ATTACHING PARTS

Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator

Y6 Y4 Y5

Y3

4-50

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

299-0658

1 Ref 3 4 4 1 1 1 1 46 1 1 1 Ref 16 16 1

31200256

299-0840 NSS NSS 299-0660 299-0659 299-0656 299-6635 298-7415 299-7092 299-0657 299-0897 298-7344 298-7416 299-0839

Description

Rev.

VALVE HOUSING, (see Figure 4-11 for details) SOLENOID VALVE CAPSCREW, M6X12, GR8.8 BRACKET COMPRESSED SPRING PISTON GASKET PLATE HEX HD CAPSCREW INTERMEDIATE SHEET COMPRESSED SPRING BALL VALVE HOUSING, (see Figure 4-20 for details) WASHER HEX HD CAPSCREW, M8X60, GR10.9 SOLENOID VALVE

TL943

4-51

ENGINE & ATTACHING PARTS

Figure 4-20 ZF Transmission - Gearshift System

Y1

Y2

4-52

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-20 ZF Transmission - Gearshift System Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

298-0456 298-7351 298-7354 299-0919 299-0662 298-7417 299-0606 NSS NSS NSS NSS 299-0663 298-0451 298-0452 298-0453 298-0454 298-0455 298-7241 298-7240 299-6636 299-0661 299-0839 NSS NSS 298-7239 298-7876 NSS 304-2605 298-7234 299-0898 348-2862 299-6621

2 6 4 1 1 1 1 2 2 2 1 1 AR AR AR AR AR 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

31200256

Description

Rev.

HEX HD CAPSCREW, M6X25, GR10.9 WASHER HEX HD CAPSCREW, M6X55, GR10.9 COVER GASKET SPACER VALVE ASSY, (includes items 8 thru 11) SNAP RING SPRING SLEEVE COMPRESSED SPRING PISTON PISTON WASHER, 2.0 WASHER, 1.0 WASHER, 0.5 WASHER, 0.3 WASHER, 0.2 COMPRESSED SPRING COMPRESSED SPRING SLEEVE CONTROL PISTON SOLENOID VALVE HEX HD CAPSCREW, M6X12, GR8.8 BRACKET PLUG, M10 O-RING PLUG, M24 O-RING COMPRESSED SPRING BALL VALVE HOUSING ORIFICE

TL943

4-53

ENGINE & ATTACHING PARTS

Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick

4-54

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

298-7239 298-7876 298-7419 298-7877 298-7418 299-0920 298-7261 298-7352 299-0900 299-0359 335-3833 298-7347 298-7346

2 2 1 1 4 1 3 1 1 1 1 2 1 Ref 1

31200256

418-6344

Description

Rev.

PLUG, M10X1 O-RING HEX HD CAPSCREW, M10X50, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 CAPSCREW, M12X80, GR10.9 PUMP O-RING O-RING FILTER DIPSTICK DIPSTICK TUBE CAPSCREW, M8X16, GR8.8 O-RING O-RING, (see Figure 4-1 for details) O-RING, (located between oil pump & transmission)

TL943

4-55

ENGINE & ATTACHING PARTS

Figure 4-22 ZF Transmission - Transfer Box

4-56

TL943

31200256

ENGINE & ATTACHING PARTS

Figure 4-22 ZF Transmission - Transfer Box Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

19 20

21 22 23

31200256

Part Number

Qty.

315-2004 298-7345 361-9156 298-7350 303-8568 299-7086 299-0470 298-7235 NSS 303-8561 304-2596 NSS 299-0591 NSS 361-9161 299-0650 304-2631

1 4 2 2 2 2 3 2 15 2 4 1 1 1 1 4 1 4 1 1 1 1 1 1 1 1 1

311-9612 311-9613 304-2617 314-7795 314-7798 361-9160 304-2615 304-2614

Description

Rev.

TRANSFER BOX, (includes all items) HEX HD CAPSCREW, M8X25, GR10.9 TAB WASHER WASHER FLANGE SCREEN SHEET SHAFT SEAL CYLINDRICAL PIN HEX HD CAPSCREW, M10X50, GR8.8 PLUG STUD, 3X5 PLATE BREATHER HEX HD CAPSCREW, M10X30, GR8.8 HOUSING ROLLER BEARING OUTPUT SHAFT TAPERED ROLLER BEARING CUP CONE IDLER GEAR INPUT SHAFT INPUT GEAR SEAL HOUSING HEX NUT, M16 SLEEVE

TL943

4-57

ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-58

TL943

31200256

SECTION 5 DRIVE TRAIN

31200256

TL943

DRIVE TRAIN

Figure 5-1 Front Axle Assembly

5-2

TL943

31200256

DRIVE TRAIN

Figure 5-1 Front Axle Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13

Part Number

Qty.

299-1334

Ref Ref 1 2 4 4 7 2 2 2 2 2 AR AR

298-8813 298-8237 298-1610 298-7432 298-1632 298-0463 298-6865 298-1596 298-0498 298-1393

Description FRONT AXLE ASSY, (not available to order, see items 1 thru 13 for service) FRONT AXLE, (see Figure 5-2 for details) SWAY PIVOT ASSY, (includes item 8) RETAINER PLATE CONNECTOR, (includes o-ring) HEX HD CAPSCREW, 1-8X10, (torque to 545-595 lb-ft) HARDENED FLAT WASHER, 1 IN CONNECTOR, (includes item 9) BUSHING O-RING SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY LOCTITE® 242TM LOCTITE® 545TM

Rev. A, 2

.

31200256

TL943

5-3

DRIVE TRAIN

Figure 5-2 Front Axle

4

3 2

6

1

5 7

8

PAL2410

5-4

TL943

31200256

DRIVE TRAIN

Figure 5-2 Front Axle Item 1 2 3 4 5 6 7 8

31200256

Part Number

Qty.

298-8624

1 Ref Ref Ref Ref Ref Ref Ref Ref

Description

Rev.

FRONT AXLE, (includes all items) AXLE HOUSING ASSY, (see Figure 5-3 for details) STEERING COMPONENTS, (see Figure 5-4 for details) BEVEL GEAR SET, (see Figure 5-5 for details) DIFFERENTIAL, (see Figure 5-6 for details) DOUBLE JOINT, (see Figure 5-7 for details) BRAKES, (see Figure 5-8 for details) WHEEL HUB, (see Figure 5-9 for details) REDUCTION GEARS, (see Figure 5-10 for details)

TL943

5-5

DRIVE TRAIN

Figure 5-3 Front Axle Housing Assembly

NOTE: ITEM 11 IS TO BE POSITIONED WITH HOLES FACING UP.

5-6

TL943

31200256

DRIVE TRAIN

Figure 5-3 Front Axle Housing Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

299-0219 304-3230 298-1853 298-1854 304-3231 305-6027 299-7156 322-0771 298-8289 298-1855 299-0221 299-0801 305-6028 299-7103 299-0800 299-0799 299-7134 299-0941 298-7857 299-0821 299-7161 298-1857

2 2 2 32 32 24 3 3 8 4 2 2 4 2 4 1 Ref 1 1 1 1 1 2

AXLE CASE BOLT NUT NUT WASHER STUD PLUG MAGNET PLUG STUD O-RING THRUST BUSHING SUPPORT BOLT PLUG REDUCTION BUSHING HOUSING INTERMEDIATE COVER, (see Figure 5-8 for details) VENT INTERMEDIATE COVER O-RING CIRCLIP PLUG GREASE FITTING

K1

299-0802

2

SUPPORT ASSY, (includes items 11, 12, 14, 15 & 23)

31200256

Description

TL943

Rev. A

5-7

DRIVE TRAIN

Figure 5-4 Front Steering Components

28

29

3 1

5

2

13

2

14

4 3

15 16 18

9

22 K1

26 27

10

21 28

19 20

16 5

13

5-8

TL943

PY4580

31200256

DRIVE TRAIN

Figure 5-4 Front Steering Components Item

Part Number

Qty.

1

16 18 19 20 21 22 26 27 28 29

305-2050 304-4561 298-7871 299-7093 298-7872 298-1865 303-8573 299-0227 298-1857 299-0228 298-1860 298-1861 298-1862 303-8572 303-8570 299-0223 303-8571 Use Kit K1 Use Kit K1 299-0816 299-0804 357-7672 299-7137

1 1 2 2 5 24 2 2 4 2 2 2 2 4 2 2 2 4 4 1 1 2 2

CYLINDER SEAL KIT O-RING TIE ROD, (includes item 28) CYLINDER BOLT BOLT SEAL THRUST BUSHING GREASE FITTING PIVOT PIN, (includes item 13) SHIM SHIM SHIM DUST EXCLUDER OUTER RACE BEARING PIVOT PIN, (includes items 16 & 19) NUT BOLT STEERING CASE ASSY, RH STEERING CASE ASSY, LH LOCKNUT COVER

K1

305-5426

4

STEERING ADJUST BOLT KIT, (includes items 21 & 22)

2 3 4 5 9 10 13 14 15

31200256

Description

TL943

Rev. A

5-9

DRIVE TRAIN

Figure 5-5 Front Gear Components

6 7 8 9

11

10 1

2 3 12 4 5

5-10

PY3380

TL943

31200256

DRIVE TRAIN

Figure 5-5 Front Gear Components Item

Part Number

Qty.

1 2 3

4

299-0980 299-0825 298-7863 298-7864 298-7865 298-7866 371-2499

1 1 1 1 1 1 1

5

371-2500 371-2501 371-2502 371-2503

1 1 1 1

299-0826 299-0488 299-7162 299-7163 298-7862 298-7861 371-2489 371-2490 371-2491 371-2492 371-2493 371-2494 371-2495 371-2496 371-2497 371-2498

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

6 7 8 9 10 11 12

31200256

Description

Rev.

BEVEL GEAR SET TAPER ROLLER BEARING SHIM SHIM SHIM SHIM SPACER, 5.000mm, (as required), (Before Axle S/N KITA723237), (replace items 4, 5 and 12 together as they are not interchangeable with prior design) SPACER, 5.025mm, (as required) SPACER, 5.050mm, (as required) SPACER, 5.075mm, (as required) SPACER, (Before Axle S/N KITA723237), (replace items 4, 5 and 12 together as they are not interchangeable with prior design) TAPER ROLLER BEARING SEAL COVER PLATE FLANGE O-RING NUT SPACER, 60.5X50X11.8mm, (as required) SPACER, 60.5X50X11.9mm, (as required) SPACER, 60.5X50X12.0mm, (as required) SPACER, 60.5X50X12.1mm, (as required) SPACER, 60.5X50X12.2mm, (as required) SPACER, 60.5X50X12.3mm, (as required) SPACER, 60.5X50X12.4mm, (as required) SPACER, 60.5X50X12.5mm, (as required) SPACER, 60.5X50X12.6mm, (as required) SPACER, 60.5X50X12.7mm, (as required)

TL943

5-11

DRIVE TRAIN

Figure 5-6 Front Differential

4

5

6

7 10

3 2

11

8 1

12

15 14

8

9

10

11

7

6

5

13

9 14

K1

1

3 2

5-12

TL943

PY4860

31200256

DRIVE TRAIN

Figure 5-6 Front Differential Item

Part Number

Qty.

Description

1 2 3 4 5

299-0824 298-1872 304-3232 298-1865 299-0981

2 2 2 16 Ref

6

298-1873 298-1874 298-1875 399-1185 299-0230 299-0231 299-0982 298-7859 299-0822 299-0232

1 2 2 2 2 10 2 2 4 4 Ref

7 8 9 10 11 12

13 14 15

K1

31200256

399-1152 298-1876 299-0233

2 16 8 Ref

TAPER ROLLER BEARING RING NUT CYLINDER BOLT BOLT DIFFERENTIAL CARRIER, (Before Axle S/N NITA738304), (no longer available, order items 5, 6, 7, 12 & 13 for replacement) DIFFERENTIAL CARRIER, (Axle S/N NITA738304 & After) SHIM, (Before Axle S/N NITA738304) SHIM, (Before Axle S/N NITA738304) SHIM, (Before Axle S/N NITA738304) CLUTCH DISC, (Axle S/N NITA738304 & After) DISC DISC DIFFERENTIAL SIDE GEAR FRICTION WASHER DIFFERENTIAL PINION PIN, (Before Axle S/N NITA738304), (no longer available, order items 5, 6, 7, 12 & 13 for replacement) DIFFERENTIAL SHAFT, (Axle S/N NITA738304 & After) BOLT DISC BEVEL GEAR, (see Figure 5-5 for details)

299-0234

Ref 1

DIFFERENTIAL KIT, (Before Axle S/N NITA738304), (includes items 5 thru 14) DIFFERENTIAL KIT, (Axle S/N NITA738304 & After), (includes Items 5 thru 14)

TL943

Rev.

5-13

DRIVE TRAIN

Figure 5-7 Front Double Joint

1 6

2 5

3 4

7

K1

PY4870

5-14

TL943

31200256

DRIVE TRAIN

Figure 5-7 Front Double Joint Item

Part Number

Qty.

1 2 3 4 5 6 7

299-0827 299-0821 299-0235 299-0520 298-1877 299-0236 299-0805

2 2 2 2 2 2 2

CIRCLIP CIRCLIP BALL BEARING SEAL O-RING REDUCTION BUSHING, (includes items 2, 3, 4 & 5) JOINT & SHAFT ASSY

K1

360-2845

2

CROSS KIT, (includes circlips)

31200256

Description

TL943

Rev.

5-15

DRIVE TRAIN

Figure 5-8 Front Brakes

22 1 2 6

3

5

7

4

8

9 10 21

11

19

12

13 14

20 23

15 27

16

18

25 26

5-16

TL943

17

24

31200256

DRIVE TRAIN

Figure 5-8 Front Brakes Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

299-0237 298-1855 299-0238 299-7165 298-7873 299-7103 298-1878 298-1879 298-1880 299-0983 299-0239 299-0240 298-1881 299-7166 299-0812 299-0811 298-7431 299-0241 299-0242 299-7159 298-1883 298-1884 298-7429 298-8291 298-7870 298-7867 298-8292 298-8293 298-8294

2 2 2 4 4 4 4 4 2 2 2 6 6 6 6 2 6 6 2 2 4 2 2 4 4 4 2 2 2

31200256

Description SPRING O-RING PISTON BACK-UP RING BLEEDING BOLT PLUG BOLT SEAL WASHER O-RING BACK-UP RING PISTON SPRING ADJUSTING BOLT INTERMEDIATE BRAKE DISC BRAKE DISC REDUCTION BUSHING ADJUSTING BOLT SPRING INTERMEDIATE BRAKE DISC INTERMEDIATE COVER O-RING SPACER SPACER BOLT LOCK WASHER NUT SHIM, 0.2mm SHIM, 0.3mm SHIM, 0.5mm

TL943

Rev. A

5-17

DRIVE TRAIN

Figure 5-9 Front Wheel Hub

1 2

3

10 2 4 5

12

6 7

9

5-18

TL943

8

31200256

DRIVE TRAIN

Figure 5-9 Front Wheel Hub Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 12

299-0485 299-0828 299-7168 299-0243 299-0244 299-0245 299-7169 298-8295 298-8296 298-8297 298-7274

2 4 2 2 2 2 2 16 16 2 20

31200256

Description

Rev.

SEAL BEARING WHEEL HUB CIRCLIP RING GEAR GEAR SUPPORT LOCKING PLATE NUT STUD O-RING WHEEL STUD

TL943

5-19

DRIVE TRAIN

Figure 5-10 Front Reduction Gears

1

3 2

4

5

K1 K2

6

5-20

TL943

PY4880

31200256

DRIVE TRAIN

Figure 5-10 Front Reduction Gears Item

Part Number

Qty.

1 2 3 4 5 6

299-0246 299-0247 299-0248 305-5419 299-7170 298-8300

6 6 6 2 2 4

CIRCLIP PLANETARY GEAR BEARING PLANETARY GEAR CARRIER PLUG COUNTERSUNK BOLT

K1 K2

299-0810 299-0809

1 1

PLANETARY CARRIER KIT, (includes items 1 thru 4) RING GEAR SUPPORT, (includes items 4, 5 & 6 on Figure 5-9)

31200256

Description

TL943

Rev. A

5-21

DRIVE TRAIN

Figure 5-11 Rear Axle Assembly

5-22

TL943

31200256

DRIVE TRAIN

Figure 5-11 Rear Axle Assembly Item 1 2 3 4 5 6 7

Part Number

Qty.

299-1335

1 Ref 2 2 2 1 1 1 AR

298-0463 298-1596 298-1610 298-0498 298-1393 331-4369

Description REAR AXLE ASSY, (includes items 1 thru 7) REAR AXLE, (see Figure 5-12 for details) CONNECTOR, (includes item 3) O-RING CONNECTOR, (includes o-ring) SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY, (Before S/N TBL01197) HOSE ASSY, (S/N TBL01197 & After) LOCTITE® 545TM

Rev. C, 4

.

31200256

TL943

5-23

DRIVE TRAIN

Figure 5-12 Rear Axle

4

3 2

6

1

5 7

8

PAL2480

5-24

TL943

31200256

DRIVE TRAIN

Figure 5-12 Rear Axle Item

1 2 3 4 5 6 7 8

31200256

Part Number

Qty.

298-8625 331-3990

1 1 Ref Ref Ref Ref Ref Ref Ref Ref

Description

Rev.

REAR AXLE, (includes all items), (Before S/N TBL01194) REAR AXLE, (includes all items), (S/N TBL01194 & After) AXLE HOUSING ASSY, (see Figure 5-13 for details) STEERING COMPONENTS, (see Figure 5-14 for details) BEVEL GEAR SET, (see Figure 5-15 for details) DIFFERENTIAL, (see Figure 5-16 for details) DOUBLE JOINT, (see Figure 5-17 for details) BRAKES, (see Figure 5-18 for details) WHEEL HUB, (see Figure 5-19 for details) REDUCTION GEARS, (see Figure 5-20 for details)

TL943

5-25

DRIVE TRAIN

Figure 5-13 Rear Axle Housing Assembly

NOTE: ITEM 11 IS TO BE POSITIONED WITH HOLES FACING UP.

10

6

S/N TBL01194 & AFTER

K1

5-26

PAP14380

TL943

31200256

DRIVE TRAIN

Figure 5-13 Rear Axle Housing Assembly Item

Part Number

Qty.

1

299-0219 349-8585 304-3230 298-1853 298-1854 304-3231 305-6027 349-8587 322-0771 299-7156 298-8289 298-1855 299-0221 299-0801 305-6028 299-7103 299-0800 299-0799

299-0821 299-7161 298-1857

2 2 2 2 32 32 24 8 3 3 8 4 2 2 4 2 4 1 Ref 1 1 1 1 1 2

AXLE CASE, (Before S/N TBL01194) AXLE CASE, (S/N TBL01194 & After) BOLT NUT NUT, (Before S/N TBL01194) WASHER, (Before S/N TBL01194) STUD, (Before S/N TBL01194) HEX BOLT, (S/N TBL01194 & After) MAGNET PLUG PLUG STUD, (Before S/N TBL01194) O-RING THRUST BUSHING SUPPORT BOLT PLUG REDUCTION BUSHING HOUSING INTERMEDIATE COVER, (see Figure 5-18 for details) VENT INTERMEDIATE COVER O-RING CIRCLIP PLUG GREASE FITTING

299-0802

2

SUPPORT ASSY, (includes items 11, 12, 14, 15 & 23)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

K1

31200256

299-7134 299-0941

Description

TL943

Rev.

5-27

DRIVE TRAIN

Figure 5-14 Rear Steering Components

5-28

TL943

31200256

DRIVE TRAIN

Figure 5-14 Rear Steering Components Item

Part Number

Qty.

1

16 18 19 20 21 22 26 27 28 29

305-2050 304-4561 298-7871 299-7093 349-8593 298-7872 298-1865 298-1857 299-0228 298-1860 298-1861 298-1862 303-8572 303-8570 299-0223 303-8571 298-7868 298-1863 299-0816 299-0817 357-7672 299-7137

1 1 2 2 2 5 24 4 2 2 2 2 4 2 2 2 4 4

2 2

CYLINDER SEAL KIT O-RING TIE ROD, (Before S/N TBL01194), (includes item 28) TIE ROD, (S/N TBL01194 & After), (includes item 28) CYLINDER BOLT BOLT GREASE FITTING PIVOT PIN, (includes item 13) SHIM SHIM SHIM DUST EXCLUDER BUSHING BEARING PIVOT PIN, (includes items 16 & 19) NUT BOLT STEERING CASE ASSY, LH, (includes item 9 on Figure 5-17) STEERING CASE ASSY, RH, (includes item 9 on Figure 5-17) LOCKNUT, M27X1.5 COVER

K1

305-5426

4

STEERING ADJUST BOLT KIT, (includes items 21 & 22)

2 3 4 5 13 14 15

31200256

Description

TL943

Rev.

5-29

DRIVE TRAIN

Figure 5-15 Rear Gear Components

5-30

TL943

31200256

DRIVE TRAIN

Figure 5-15 Rear Gear Components Item

Part Number

Qty.

1 2 3

299-0984 299-0825 298-1866 298-1867 298-1868 298-1869 298-1870 298-1871 299-0488 299-7163 298-7861 299-7162 299-0826 298-7862 298-7863 298-7864 298-7865 298-7866

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 5 6 7 8 9 10 11

31200256

Description

Rev.

BEVEL GEAR SET TAPER ROLLER BEARING SHIM SHIM SHIM SHIM SHIM SPACER SEAL FLANGE NUT COVER PLATE TAPER ROLLER BEARING O-RING SHIM SHIM SHIM SHIM

TL943

5-31

DRIVE TRAIN

Figure 5-16 Rear Differential

K1

PAP14390

5-32

TL943

31200256

DRIVE TRAIN

Figure 5-16 Rear Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

299-0824 298-1872 304-3232 298-1865 299-0807 298-7860 299-0823 298-7859 299-0822 299-0232 298-8301

2 2 2 16 1 2 2 4 4 2 15 Ref

K1

299-0818

1

31200256

Description

Rev.

TAPER ROLLER BEARING RING NUT CYLINDER BOLT BOLT DIFFERENTIAL FRICTION WASHER DIFFERENTIAL SIDE GEAR FRICTION WASHER DIFFERENTIAL PINION PIN BOLT BEVEL GEAR, (see Figure 5-15 for details)

DIFFERENTIAL KIT, (includes items 5 thru 11)

TL943

5-33

DRIVE TRAIN

Figure 5-17 Rear Double Joint

K1 PAP14400

5-34

TL943

31200256

DRIVE TRAIN

Figure 5-17 Rear Double Joint Item

Part Number

Qty.

Description

1 2 3 4 5 6 7

299-0827 299-0821 299-0235 299-0520 299-0236 298-1877 299-0805 349-8594

2 2 2 2 2 2 2 Ref

444-0991

2

8 9

303-8573 299-0227

2 2 2

CIRCLIP CIRCLIP BALL BEARING SEAL REDUCTION BUSHING, (includes items 2, 3, 4 & 6) O-RING JOINT & SHAFT ASSY, (Before S/N TBL01194) JOINT & SHAFT ASSY, (S/N TBL01194 & After; Before Axle S/N RITA 706070), (no longer available, use quantity 2 of 444-0991 as replacement) JOINT & SHAFT ASSY, (S/N TBL01194 & After; Axle S/N RITA 706070 & After) CROSS KIT, (includes circlips) SEAL THRUST BUSHING

K1

360-2845

2

CROSS KIT, (includes circlips)

31200256

TL943

Rev.

5-35

Before S/N TBL01194 DRIVE TRAIN

Figure 5-18 Rear Brakes

5-36

TL943

31200256

Before S/N TBL01194 DRIVE TRAIN

Figure 5-18 Rear Brakes Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

298-7873 299-7103 298-1878 298-1879 298-1883 299-0250 298-1880 299-0240 298-1881 299-7166 299-0812 299-0811 298-7429 298-7431 299-0241 299-0242 299-0983 299-7165 299-7171

2 2 2 2 2 2 2 6 6 6 6 2 2 6 6 2 2 2 2

31200256

Description

Rev.

BLEEDING BOLT PLUG BOLT SEAL WASHER O-RING PISTON O-RING SPRING ADJUSTING BOLT INTERMEDIATE BRAKE DISC BRAKE DISC REDUCTION BUSHING SPACER ADJUSTING BOLT SPRING INTERMEDIATE BRAKE DISC BACK-UP RING BACK-UP RING INTERMEDIATE COVER

TL943

5-37

S/N TBL01194 & After DRIVE TRAIN

Figure 5-18 Rear Brakes

13

12 10 11

9

8

18

4

16 3 2

7

17

15 14

1

6 5

PY3800

5-38

TL943

31200256

S/N TBL01194 & After DRIVE TRAIN

Figure 5-18 Rear Brakes Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

349-8595 349-8596 349-8597 349-8599 349-8600 299-0241 349-8601 299-0240 298-1881 299-7166 299-0812 299-0811 349-8602 298-7873 299-7103 298-1878 298-1879 350-2524

2 2 2 2 2 6 6 6 6 6 6 2 2 2 2 2 2 2

31200256

Description

Rev.

BACK-UP RING O-RING BACK-UP RING O-RING PISTON TUBE ADJUSTING BOLT SPRING ADJUSTING BOLT INTERMEDIATE BRAKE DISC BRAKE DISC REDUCTION BUSHING SPACER BLEEDING BOLT PLUG BOLT SEAL WASHER PILOT BOLT

TL943

5-39

DRIVE TRAIN

Figure 5-19 Rear Wheel Hub

K1

PAP16930

5-40

TL943

31200256

DRIVE TRAIN

Figure 5-19 Rear Wheel Hub Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 12

299-0485 299-0828 299-7168 298-8297 299-0243 299-0244 350-2527 299-0245 299-7169 298-8295 298-8296 298-7274

2 4 2 2 2 2 2 2 2 16 16 20

SEAL BEARING WHEEL HUB O-RING CIRCLIP RING GEAR, (Before S/N TBL01194) RING GEAR, (S/N TBL01194 & After) GEAR SUPPORT LOCKING PLATE NUT STUD WHEEL STUD

K1

299-0809

2

RING GEAR SUPPORT, (includes items 5 thru 7)

31200256

Description

TL943

Rev.

5-41

DRIVE TRAIN

Figure 5-20 Rear Reduction Gears

K1 K2 PAP14410

5-42

TL943

31200256

DRIVE TRAIN

Figure 5-20 Rear Reduction Gears Item

Part Number

Qty.

1 2 3 4 6 7

299-0246 299-0247 299-0248 305-5419 299-7170 298-8300

6 6 6 2 2 4

CIRCLIP PLANETARY GEAR BEARING PLANETARY GEAR CARRIER PLUG COUNTERSUNK BOLT

K1 K2

299-0810 299-0809

1 1

PLANETARY CARRIER KIT, (includes items 1 thru 4) RING GEAR SUPPORT, (includes items 4, 5 & 6 on Figure 5-19)

31200256

Description

TL943

Rev.

5-43

DRIVE TRAIN

Figure 5-21 Drive Shaft Assembly

5 4

2

3

2 2

7

6

1 2

PAL0380

5-44

TL943

31200256

DRIVE TRAIN

Figure 5-21 Drive Shaft Assembly Item

Part Number

Qty.

1

299-0315

1

371-6713

1

298-8173

4

303-8584

4

299-0314

1

364-5670

1

298-8599 298-1791

Ref Ref 8 16

2

3

4 5 6 7

31200256

Description

Rev.

DRIVESHAFT, (front), (Before S/N TBL01599 excluding TBL01551 & TBL01585), (includes qty 2 of item 2) DRIVESHAFT, (front), (S/N TBL01599 & After including TBL01551 & TBL01585), (includes qty 2 of item 2) UNIVERSAL JOINT KIT, (Before S/N TBL01599 excluding TBL01551 & TBL01585) UNIVERSAL JOINT KIT, (S/N TBL01599 & After including TBL01551 & TBL01585) DRIVESHAFT, (rear), (Before S/N TBL01599 excluding TBL01551 & TBL01585), (includes qty 2 of item 2) DRIVESHAFT, (rear), (S/N TBL01599 & After including TBL01551 & TBL01585), (includes qty 2 of item 2) FLANGE, (see Figure 5-15 for details) AXLE ASSY, (see Figure 5-11 for details) BEARING STRAP STRAP BOLT

TL943

5-45

DRIVE TRAIN

Figure 5-22 Tires & Rims

5 7

8

101 102

9

1 6

53

3 10 52

2

4 PAL3582

5-46

TL943

31200256

DRIVE TRAIN

Figure 5-22 Tires & Rims Item

31200256

Part Number

Qty.

Description

4520368CP 91405035CP 91405036CP

1 2 2

TIRE SET, 13.00-24 BIAS, G-2 RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3) LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3)

B I I

4520369 91535017

1 4

TIRE SET, 13.00-24 BIAS, ROCK TREAD TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TREAD, (includes items 2, 3 & 5)

A C

4520455CP 91475031CP 91475032CP

1 2 2

TIRE SET, 15.50-25 BIAS, G-2 RH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 6 & 10) LH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 6 & 10)

B D D

4520458 4520451

1 4

TIRE SET, 15.50-25 BIAS TIRE & WHEEL ASSY, 15.50-25 BIAS, ROCK TREAD, (includes items 2, 7 & 10)

A A

4520374 91515056

1 4

TIRE SET, 13.00-24 RADIAL TIRE & WHEEL ASSY, 13.00-24 RADIAL, (includes items 2, 3 & 8)

A C

4520461 4520453

1 4

TIRE SET, 15.50-25 RADIAL TIRE & WHEEL ASSY, 15.50-25, RADIAL, (includes items 2, 9 & 10)

A A

4520370CP 91475054CP

1 2

B E

91475055CP

2

TIRE SET, 13.00-24 BIAS, G-2, FOAM FILLED RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, (includes items 1 thru 3) LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, (includes items 1 thru 3)

4520375 91475093

1 4

TIRE SET, 13.00-24 RADIAL, FOAM FILLED TIRE & WHEEL ASSY, 13.00-24 RADIAL, FOAM FILLED, 542 lb, (includes items 2, 3 & 8)

A F

4520371 91535019

1 4

TIRE SET, 13.00-24 BIAS, ROCK TREAD, FOAM FILLED TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TREAD, FOAM FILLED, 542 lb, (includes items 2, 3 & 5)

A E

4520459 91475105

1 4

TIRE SET, 15.50-25, FOAM FILLED TIRE & WHEEL ASSY, 15.50-25, ROCK TREAD, FOAM FILLED, 600 lb, (includes items 2, 7 & 10)

A B

4520456CP 4520449CP

1 2

B B

4520450CP

2

TIRE SET, 15.50-25, G-2, FOAM FILLED RH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, 600 lb (includes items 2, 6 & 10) LH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, 600 lb (includes items 2, 6 & 10)

4520462 91515066

1 4

TIRE SET, 15.50-25, FOAM FILLED TIRE & WHEEL ASSY, 15.50-25, RADIAL, FOAM FILLED, 600 lb, (includes items 2, 9 & 10)

A D

TL943

Rev.

E

B

5-47

DRIVE TRAIN

Figure 5-22 Tires & Rims (Continued) Item

Part Number

Qty.

1001120963CP 1001100323CP

1 4

TIRE SET, 370/75-28, 14 PLY TIRE & WHEEL ASSY, 370/75-28, 14 PLY, (includes items 2, 52 & 53)

B D

1001121519CP 1001121101CP

1 4

B B

1 2 3 4 5 6 7 8 9 10 52 53

8780031 298-7311 298-8780 298-1744 8780045 8780036 8780050 8780264 8780048 298-8781 370-7769 1001100284

1 1 1 10 1 1 1 1 1 1 1 1

TIRE SET, 370/75-28, 14 PLY, FOAM FILLED TIRE & WHEEL ASSY, 370/75-28, 14 PLY, FOAM FILLED, 464 lb, (includes items 2, 52 & 53) TIRE, 13.00-24 BIAS, DIRECTIONAL VALVE STEM WHEEL, 24X9, 0.219 OFFSET WHEEL NUT TIRE, 13.00-24 BIAS, ROCK TREAD, NON-DIRECTIONAL TIRE, 15.50-25 BIAS, DIRECTIONAL TIRE, 15.50-25 BIAS, ROCK TREAD, NON-DIRECTIONAL TIRE, 13.00-24 RADIAL, NON-DIRECTIONAL TIRE, 15.50-25 RADIAL, L-2 WHEEL, 25X13, 0.219 OFFSET WHEEL, 28X11, 0.219 OFFSET, (if equipped with Firestone 370/75-28) TIRE, 370/75-28, 14 PLY

101 102

4520645 4520646 4520647

1 1 1

SOLID TIRE SET, 13.00-24, (includes items 101 & 102) RH SOLID TIRE & WHEEL ASSY LH SOLID TIRE & WHEEL ASSY

A B B

5-48

Description

TL943

Rev.

31200256

DRIVE TRAIN

Figure 5-22 Tires & Rims (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

5-49

DRIVE TRAIN

This Page Intentionally Left Blank

5-50

TL943

31200256

SECTION 6 CAB

31200256

TL943

CAB

Figure 6-1 Cab Assembly

14

4 41 46 47 75 222 4 14 17

13

1 2

301 7

106

44 53 12

54 52

26 27 28

6 27 28 29

30

62 63 64 CLAMP MOUNT BEHIND SEAT

27 28 3 32

45 49 61

33 28 34 56

25

35 59 60

101 112 37 57 58

K1 K2

104 106 113

15

28 55 27 38

102 105 107 108

76 BEFORE S/N TBL01521

107 108

110

111

4 24

18 19 21 22 51 59

A

23

A VIEW A-A

110

48

SIDE VIEW OF CAB

6-2

36 39 40 41 42 43

16 9 10 31 42

6

11 14 38

TL943

111 S/N TBL01521 & AFTER

PAP14280

31200256

CAB

Figure 6-1 Cab Assembly (Continued)

1

48 48 66

11 68 65 67

51 65 69 70 71

48 66

11 68

B

11 14 65 72 73 74 VIEW B-B B

31200256

TL943

PAP14320

6-3

CAB

Figure 6-1 Cab Assembly Item

Part Number

Qty. Ref

1 2 3 4 5 6 7

9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25

299-0549 344-7161 298-8041 298-7372 298-8266 328-7824 298-1770 298-1770 300-6125 298-7102 350-2507 298-8141 305-2028 298-1772 298-0552 297-7012 297-7012

304-2566 298-1738 298-1359 298-1659 298-7995 298-8761 297-7010 298-8608

Ref Ref 1 1 2 11 1 1 4 10 1 1 1 1 1 1 8 4 Ref 7 10 Ref Ref 1 1 2 2 1 1 4 1 1

26 27

28 29 30 31 32 33

6-4

298-8609 350-2519 323-3877 298-7879

1 1 1 16

6V-7978

12

298-7880

26 Ref Ref 3 2 Ref

298-7989 299-0395

Description

Rev.

OPEN CAB ASSY, (includes items 1 thru 43, 45, 48, 49, 51 thru 61 & items 65 thru 73) ENCLOSED CAB ASSY, (includes items 1 thru 76) CAB WELDMENT, (see Figure 6-2 for details) ACCESS COVER PLATE, (Before S/N TBL01518) ACCESS COVER PLATE, (S/N TBL01518 & After) MACHINE HD SCREW, 1/4-20X5/8 FLAT WASHER, 1/4 TILT ON JOYSTICK CAB HARNESS, (not shown), (Before S/N TBL01055) TILT ON JOYSTICK CAB HARNESS, (not shown), (S/N TBL01055 & After) SELF-TAPPING SCREW, #6X1/2, (open cab) SELF-TAPPING SCREW, #6X1/2, (enclosed cab) VENT COVER PLATE, (open cab), (Before S/N TBL01518) VENT COVER PLATE, (open cab), (S/N TBL01518 & After) VENT COVER PLATE, (enclosed cab), (Before S/N TBL01518) VENT COVER PLATE, (enclosed cab), (S/N TBL01518 & After) CABLE LH BRACKET FENDER WASHER LOCKNUT, 5/16-18 SUSPENSION SEAT, (see Figure 6-3 for details) HEX HD CAPSCREW, 1/4-20X1, GR5, (open cab) HEX HD CAPSCREW, 1/4-20X1, GR5, (enclosed cab) BRAKE PEDAL ASSY, (see Figure 7-3 for details) ACCELERATOR PEDAL ASSY, (see Figure 7-1 for details) MANUAL STORAGE BOX DASH CLAMP SCREW, 3/8-16X1 FENDER WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 DASH BRACE HEX HD CAPSCREW, 1/4-20X5/8, GR5 DASH, (open cab), (Before S/N TBL01599 excluding TBL01551 & TBL01585) DASH, (open cab), (S/N TBL01599 & After including TBL01551 & TBL01585) DASH, (enclosed cab), (Before S/N TBL01518) DASH, (enclosed cab), (S/N TBL01518 & After) LH VERTICAL DASH PANEL FLAT HD CAPSCREW, #10-24X1, (Before S/N TBL01599 excluding TBL01551 & TBL01585) PAN HD CAPSCREW, #10, (S/N TBL01599 & After including TBL01551 & TBL01585) TINNERMAN NUT, #10-24 INSTRUMENT PANEL, (see Figure 6-4 for details) STEERING COMPONENTS, (see Figure 7-2 for details) HEX HD CAPSCREW, 1/4-20X2-1/2 LOAD CHART BRACKET BOOM JOYSTICK WITH TILT, (see Figure 7-4 for details)

TL943

31200256

CAB

Figure 6-1 Cab Assembly (Continued) Item

Part Number

Qty.

Description

34

303-4865

1

451-6804

1

CONTROL PANEL, (sway), (Before S/N TBL01599 excluding TBL01551 & TBL01585) CONTROL PANEL, (sway), (without outriggers), (S/N TBL01599 & After including TBL01551 & TBL01585) CONTROL PANEL, (sway), (with outriggers), (S/N TBL01599 & After including TBL01551 & TBL01585) SINGLE VALVE CONTROL CABLE JOYSTICK RH CONSOLE, (Before S/N TBL01518) RH CONSOLE, (S/N TBL01518 & After) RH SWAY BRACKET HEX HD CAPSCREW, 1/4-20X2 LOCKWASHER, 1/4 HEX NUT, 1/4-20 LOCTITE® 242TM HEATING COMPONENTS, (see Figure 6-5 for details) PAN HD SCREW, 6-32X1/2, (self tap) WINDOW WASHER FLUID TANK WASHER FLUID HOSE TRIM-LOCK MOUNTING PLATE FLAT WASHER, 5/16 FLOOR MAT FLAT WASHER, 5/16 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8 COVER PANEL, (Before S/N TBL01521) SELF-TAPPING SCREW, 10X3/4 HEX HD CAPSCREW, 1/2-13X1, GR5 FLAT WASHER, 1/2 HEX HD CAPSCREW, 5/16-18X1, GR5 WASHER, 5/16 RHEOSTAT, (Before S/N TBL01053) RHEOSTAT, (TBL01053 thru TBL01598) SELF-TAP SCREW, #6 SUPPORT CLAMP FLAT WASHER, #10 FENDER WASHER HOSE GUARD STOVER LOCK NUT, 5/16-18 STOVER LOCK NUT, 1/4-20 HEX HD CAPSCREW, 5/16-18X3/4, GR5 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 HEX HD CAPSCREW, 5/16-18X1, GR5 TRIM-LOCK ACCESSORY MODULE HARNESS, (see Figure 10-20 for details) STAR WASHER, 1/4 THICK PANEL HOLE PLUG

1 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

31200256

298-8644 298-8149 298-7039 298-7042 350-2520 315-5502 297-7014 298-1585 298-8047

298-8043 349-6874 298-7292 299-0370 298-7017 298-7373 298-1362 298-7364 297-7008 298-8133 6V-7978 297-7039 298-7367 298-7993 298-1586 298-7286 328-7822 298-1770 298-0529 298-1591 298-1643 298-8606 298-8069 298-8068 297-7016 297-7018 297-7021 297-7017 299-0369

384-0206

1 1 1 1 1 1 3 6 6 AR Ref 4 1 AR AR 1 2 1 4 6 1 10 2 2 7 3 1 1 2 2 2 4 2 1 7 1 1 1 1 13 in Ref 1 1

TL943

Rev.

6-5

CAB

Figure 6-1 Cab Assembly (Continued) Item

Part Number

101 102 104 105 106 107

334-3559 334-3558 297-7009 297-7012 298-7363 298-7372 298-7372 298-1585 298-1585 298-7989 421-3801 298-7050

108 110 111

6-6

Qty.

Description

Rev.

1 LOWER CONSOLE, RH 1 LOWER CONSOLE MOUNTING BRACKET 2 SOCKET BUTTON HD CAPSCREW, 1/4-20X1 2 HEX HD CAPSCREW, 1/4-20X1, GR5 6 FLAT WASHER, 1/4 4 FLAT WASHER, WIDE, 1/4, (Before S/N TBL01521) 2 FLAT WASHER, WIDE, 1/4, (S/N TBL01521 & After) 3 LOCKWASHER, 1/4, (Before S/N TBL01521) 2 LOCKWASHER, 1/4, (S/N TBL01521 & After) 1 HEX HD CAPSCREW, 1/4-20X2-1/2, GR5, (Before S/N TBL01521) 2 CLIP PANEL RETAINER, (S/N TBL01521 & After) 1 HEATER PLENUM, (Before S/N TBL01521) 1 RIGHT HAND DASH COVER, (S/N TBL01521 & After) 14 in TRIM-LOCK, 3/16 1 RETAINER NUT, 0.25-20 1 HEAVY HEX NUT, 1/2-20 1 OUTRIGGERS DECAL

112 113 222 301

299-6623 334-3560 298-8047

K1 K2

305-6010 314-6130

1 1

367-7194

Ref 1

389-9221

1

OPEN CAB HEATER OPTION, (includes items 108 thru 111) CAB ENCLOSURE KIT, (Before S/N TBL01518), (includes items 4, 14, 41, 46, 62 thru 64, 107 thru 111 & 222) CAB ENCLOSURE, (see Figure 6-2 for details) CAB ENCLOSURE KIT, (S/N TBL01518 thru TBL01598 excluding TBL01551 & TBL01585), (includes items 4, 6, 7, 22, 24, 25, 46, 47, 105, 106 & 110) CAB ENCLOSURE KIT, (S/N TBL01599 & After including TBL01551 & TBL01585), (includes items 6, 7, 14, 24, 25, 46, 47, 51, 62, 76, 106, 107 & 110)

TL943

A, 1

B, 1 B, 1

31200256

CAB

Figure 6-1 Cab Assembly (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

6-7

CAB

Figure 6-2 Cab

78

70 76 NOTE: APPLY LOCTITE® ITEM 68, TO ALL HARDWARE THAT REQUIRE LOCKNUTS.

77

PAP14510

6-8

TL943

31200256

CAB

Figure 6-2 Cab (Continued)

K1

PAP14250

31200256

TL943

6-9

CAB

Figure 6-2 Cab Item

1 2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

6-10

Part Number

Qty.

299-7148 298-7225 308-6651 303-8618 320-0534 304-2656 303-8579 NSS NSS 303-8619 303-8612 304-3181 303-8615 303-8585 303-8592 336-7171 336-7168 304-3799 339-9567 336-7169

1 1 1 1 AR AR 13 1 1 1 1 1 1 3 2 1 1 1 1 1 1 1 2 AR 1 1 3 1 1 1 1 1 2 3 1 1 1 1 2 1 1 11 2 2 1 1 1 2 1

303-8625 303-8628 303-8624 303-8627 303-8630 303-8632 303-8631 303-4978 303-8626 303-8634 303-8590 303-8635 304-2638 304-2639 303-8597 303-8613 303-8629 303-8582 303-8633 303-8581 304-2301 303-8614 303-8649 303-8667 303-8648 303-8642

Description OPEN CAB, (includes items 1 thru 11,70 thru 73, 77 & 78) ENCLOSED CAB, (includes items 1 thru 78) CAB ENCLOSURE, (includes items 14, 16 thru 18, 24 thru 26, 31 & 32) RH WINDOW WITH BORDER URETHANE ACTIVATOR SETTING BLOCK S/N TAG, (open cab) S/N TAG, (enclosed cab) REAR WINDOW ROPS WARNING DECAL PLUG, (open cab) SPACER, (enclosed cab) PLUG, (open cab) SCREW, 1/4-28X3/4, (enclosed cab) WET ARM ADAPTER ADAPTER KIT WIPER SYSTEM ASSY WET ARM KIT WIPER ARM WIPER BLADE, 28 IN FRONT WINDOW PLUG, 1-1/4 CLEAR SEALANT SKY LIGHT WINDOW HEADLINER RIVET, 1/8 EXIT HAMMER WITH CABLE EMERGENCY EXIT DECAL LH SIDE REAR WINDOW FOAM, LH SIDE PANEL HEX BOLT, 3/8-16X6-1/2 HEX BOLT, 3/8-16X4-1/2 HEX NUT, 3/8-16 LOWER DOOR ASSY, (includes items 44 thru 66 & items 68 and 69) UPPER DOOR ASSY, (includes items 2, 3, 38 thru 43 & item 68) DOOR STRAP HEX BOLT, 3/8-16X7/8 WASHER STRIKER DOOR HOLD-OPEN, FEMALE BULB SEAL HEX BOLT, 5/16-18X5/8 WASHER SLAM LATCH DOOR HOLD-OPEN, MALE UPPER DOOR GLASS FLAT HD SCREW, 1/4-20X1-1/4 GRAB HANDLE

TL943

Rev. R I

31200256

CAB

Figure 6-2 Cab (Continued) Item

Part Number

Qty.

46 47 48 49 50 51 52 53 54 55 56 57 58 59

303-8578 303-8638 303-8587 303-8588 303-8641 303-8643 303-8644 303-8640 303-8646 303-8645 331-6125 303-8647 304-2649 363-7725 5P-8500 303-8581 303-8583 303-8636 303-8586 303-8637 303-8639 NSS

3 1 6 1 1 1 1 6 1 1 2 1 4 1 1 8 ft 1 1 3 1 1 1 AR AR Ref

60 61 62 63 64 65 67 68 69 70

71 72 73 74 75 76 77 78

K1

31200256

304-2640 300-6118 350-2521 298-7365 297-7031 298-7380 303-8589 303-8611 362-8039 303-4749

1 4 4 4 1 1 1 3 1

1

Description

Rev.

SCREW, M6X1X12 PLASTIC DOOR COVER WHIZ-LOCK SCREW, #10-24X0.5 INSIDE HANDLE ASSY, LH RELEASE LEVER, RH WINDOW/LH DOOR SOCKET HD SCREW, #8-32X1.12 NUT, #8-32 LOCKNUT, #10-24 SLAM LATCH STIFFENER SLAM LATCH, LH RIVNUT, 1/4-20 LOWER DOOR DRIVE BAR WELDMENT HEX SCREW, 1/4-20X3/4 PADDLE LATCH, LH KEY BULB SEAL CAM LATCH, RH EXTERIOR RELEASE DOOR ROD ROD END RETAINER CLIP INTERIOR RELEASE DOOR ROD FOAM, LOWER DOOR S/N TAG, (cab enclosure kit) LOCTITE® BLACK VINYL TAPE, 2 IN SEAT RISER WELDMENT, (Before S/N TBL01518), (no longer available, use 350-2521 for replacement) SEAT RISER WELDMENT, (S/N TBL01518 & After) FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 WIPER ARM DRIVE WIPER PIVOT SHAFT, 2 IN INSULATE, CAB RIGHT SIDE, (S/N TBL01554 & After) FLANGE HEX HD SCREW, 1/4-20 X.750, (S/N TBL01518 & After) ACCESS PANEL, (S/N TBL01518 & After)

SKYLIGHT WINDOW KIT, (includes items 2 & 21)

TL943

6-11

CAB

Figure 6-3 Suspension Seat

5 1 2

3

4

6 7

8

K1

9

10

6-12

TL943

PAP5050

31200256

CAB

Figure 6-3 Suspension Seat Item

Part Number

Qty.

298-8722 299-0927 NSS NSS 304-2626 299-0925 299-0928 298-8669 299-6637 299-0924 299-0922 299-0921

1 1 1 1 1 1 1 1 1 1 1 1 1

Description

12

1

SUSPENSION SEAT, (includes all items) ARMREST ASSY RH KIT, (includes items 2 & 3) ARMREST, MOLDED KIT ARMREST STOP ASSY BACK CUSHION KIT BACK PANEL KIT SEAT BELT KIT SEAT BELT, 3 IN, (California Only), (not included with 298-8722) TETHER KIT SEAT CUSHION KIT KNOB KIT SLIDE KIT SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock pins & two hex nuts) SPRING & SADDLE KIT, (not shown)

K1

1

SEAT BELT KIT, 3 IN, (California only), (includes retractor & female ends)

1 2 3 4 5 6 7 8 9 10 11

31200256

TL943

Rev. E

6-13

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

BAT-1

2

HR MTR

3

HORN

4

FUL GAG

5

ST RLY

6

BAT-2

7

SP-1

8

SP-2

9

ALT EXC

10

SP-3

11

STR AW

12

STR CRB

13

TRANS-B

14

TRANS-A

15

TRANS-C

16

TRANS-D

17

TRANS-E

18

REV AL

7 18 8

6

15 17

9 18

11 18

1

DEUTSCH 8 PIN RECEPTACLE

KEY

KEY

WIRE DESIGNATION

WIRE COLOR/STRIPE KEY

WIRE GAGE

ALT EXC BACK LT BRK SOL BRK SW BAT-1 BAT-2 BR SW PWR

VIOLET/RED

16

YELLOW/ORANGE BLUE/TAN RED/TAN RED RED ORANGE/BLUE

16 16 14 8 12 16

CLT TMP FUL GAG GND-1 GND-2 GAG PWR HMTR GND HR MTR HORN HRN PWR

BLUE/VIOLET BLUE/BLACK BLACK BLACK ORANGE/TAN BLACK BLUE/RED ORANGE/YELLOW ORANGE/VIOLET

16 16 8 12 16 16 16 16 16

KEY

WIRE COLOR/STRIPE

WIRE GAGE

INST GND KEY ACC

BLACK ORANGE/GRAY

16 16

KEY STRT

RED/BROWN

16

KEY PWR OIL GAG PS IGN PB LT GND REV AL

RED BLUE/BROWN ORANGE/DK GREEN BLACK BLUE

12 16 16 16 16

STOP LT

YELLOW/RED

12

ST RLY SP-1 SP-2

VIOLET/ORANGE GRAY/ORANGE GRAY/YELLOW

16 12 12

SP-3 STR AW STR CRB

GRAY/BLUE VIOLET/LT GREEN VIOLET/YELLOW

16 16 16

STR PWR

ORANGE/WHITE

16

WIRE DESIGNATION

PIN DESIGNATION

WIRING SPECIFICATIONS WIRE COLOR/STRIPE

WIRE DESIGNATION SHFT PWR 1 SHFT PWR 2 GP SW SHIFT-B GP SIG SHIFT STRT TR LT TR LT SW TRANS-A TRANS-B TRANS-C TRANS-D TRANS-E WORK LT

WIRE GAGE

ORANGE/RED ORANGE/BLACK WHITE/BLUE

16 16 16

VIOLET/TAN WHITE/GREEN RED/WHITE BLUE/WHITE BLUE/WHITE VIOLET/WHITE

16 16 16 16 16 16 16 16 16 16 12

VIOLET/TAN VIOLET/GRAY VIOLET/DK GREEN VIOLET/BLUE YELLOW/BLUE

13 14 16

1

SHFT PWR 1

2

TRANS-A

3

SHIFT-B

4 SHIFT STRT 5

TRANS-C

6

TRANS-E

7

TRANS-D

8

SHFT PWR 2

WIRE DESIGNATION

1

WIRE DESIGNATION

PIN DESIGNATION

Figure 6-4 Instrument Panel

1

1 221 SPARE_BAT

SW2-86

AUX_ELEC2 SW1-87A

GND85

OPT SPARE_COIL

WIRE DESIGNATION

SW2-87A

12

10 CO N

3 ST

BA T

3 4

AC C

2

RE L

PIN DESIGNATION

AUX_ELEC1 SW1-86

PLUG

WARN_LT_CK

PLUG

18

REV_ALARM

ACC

PLUG

17

LIGHTS

16

W/W

GP SIG

FAN/HTR

GP SW

15

SL_SWA

14

WL_SWA

TR LT SW

SL_SWB

PRK SOL

13

WL_SWB

12

WL2

CLT TMP

HTR_SW

11

W/W_SW FAN_SW

PS IGN OIL GAG

FAN/HTR 25A

9 10

W/W 25A

STOP LT

LIGHTS 25A

GND-2

8

RELAYS 10A GAUGES 10A STEER 10A

7

SPARE_BAT 25A

OPT3 15A

5

OPT1 10A OPT2 15A

WORK LT

OPT3

6

OPT2

PLUG

OPT1

PLUG

5

GND3

PLUG

4

GND2

BACK LT

3

GND1

2

KEY 15A HORN 10A

GND-1

OPT_PWR 30A

220 1

NOTE: BLACK PLASTIC PANEL NOT AVAILABLE FOR SERVICE. MUST ORDER COMPLETE INSTRUMENT PANEL, 298-7222, FOR REPLACEMENT. PAP14460

6-14

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

Figure 6-4 Instrument Panel Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10

298-7222 298-6907 299-7132 298-7091 299-0325 299-0363 303-8662 320-8390 304-2613 333-2415 5P-8500 298-7048 346-2984 298-7093 298-7092 304-2641 299-0860 304-2642 304-2612 298-7849 298-7850

1 1 2 1 AR 1 1 1 1 1 1 1 1 1 1 1 4 1 3 1 1

11 12 13 14 15 16 17 18 220 221

31200256

Description INSTRUMENT PANEL, (includes all items) CONNECTOR STRAIN RELIEF, 90 DEGREES CONNECTOR RELAY HOURMETER PARK BRAKE SWITCH, (includes item 18) 4 IN 1 GAUGE HORN SWITCH, (includes item 18) IGNITION SWITCH KEY STEER SELECT SWITCH, (includes item 18) RECEPTACLE SMALL GAUGE BRACKET LARGE GAUGE BRACKET PRE HEAT SWITCH, (includes item 17) BULB ACTUATOR ACTUATOR 15A FUSE 30A FUSE

TL943

Rev. M

6-15

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-4 Instrument Panel

4 3 2

1 7 286 5 287

CONN POS

1 2 3 4 5 6

C

6

1 WIRE LOADING VIEW

CONN POS

H-WIRE DESIGNATION 1 WAIT TO START LT 2 GAUGE PWR 6

H CONN POS

1 2

WIRE GA & TYPE

G-WIRE DESIGNATION ENG WARN LT GAUGE PWR 5

18 GXL 18 GXL

113 114 115

WIRE GA & TYPE

18 GXL 18 GXL

G

1 2

TRANS TEMP WARN

F-WIRE DESIGNATION TRANS TEMP SW GAUGE PWR 4

WIRE GA & TYPE

ENG. STOP

E

CONN POS

18 GXL 18 GXL CONN POS

1 2

E-WIRE DESIGNATION ENG STOP LT GAUGE PWR 3

1 2 3 4 5 6 7 8

WIRE GA & TYPE

18 GXL 18 GXL

105 106 107

C BA

B

CONN POS

A B C

6-16

A

ENG. WARN.

F CONN POS

101 102 103 104

6

WAIT TO START

WIRE GA & TYPE

18 GXL 18 STP 18 STP ----

108 109 110 111 112

4

3

WIRE DESIGNATION GAUGE PWR 2 YEL/CAN HI GRN/CAN LO DASH GND FUL LVL PLUGGED

TL943

WIRE DESIGNATION FUL LVL DASH GND GAUGE PWR 1 ENG STOP LT TRANS TMP SW ENG WARN LT WAIT TO START LT PLUGGED

WIRE DESIGNATION YEL CAN H GRN CAN L SHIELD

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL ---18 GXL --

WIRE GA & TYPE

18 STP 18 STP 18 STP

PAP4930

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-4 Instrument Panel Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 286 287

31200256

Part Number

Qty.

333-1338 NSS 298-8147 303-8662 304-2613 334-0787 334-0789 334-0788 346-2984 334-5962 298-7268 456-2250 236-7206

1 6 1 1 1 1 1 1 1 1 7 1 1 1 3 1 1 1 1 1 4 8 4 1 1

356-2911 NSS NSS NSS NSS NSS

305-5448 333-2415 5P-8500

Description INSTRUMENT PANEL, (includes items 1 thru 7) BULB HOUSING STEER SELECT SWITCH PARK BRAKE SWITCH HORN SWITCH 3-IN-1 GAUGE INSTRUMENT PANEL HARNESS, (includes items 101 thru 115) DASH PANEL 8 PIN RECEPTACLE WEDGE LOCK TERMINAL PLUG CONNECTOR WEDGE LOCK CONTACT CONNECTOR DOUBLE LOCK PLATE SOCKET WIRE SEAL PLUG BULB BASE TERMINAL BULB IGNITION SWITCH KEY

TL943

Rev. M

B

6-17

Before S/N TBL01549 CAB

Figure 6-5 Heating Components

LOW HSW

BAT HSW

MED HSW HIG HSW

31 32 33 34 35

NOT USED

39 40 423

5 36

18

20 7

19 HOSE VIEW

20 524 38

6

15 16 21

11

13

14

RETURN SUPPLY

VIEW OF RH CONSOLE TO SHOW HEATER VALVE MTG

205

12

19

3 25 26 27

17 21

22 23 24

RETURN SUPPLY

201 203

209 207

201 205

NOTE: APPLY SEALANT TO ALL PIPE FITTINGS. PAP14060

6-18

TL943

31200256

Before S/N TBL01549 CAB

Figure 6-5 Heating Components (Continued)

SW1-86

SW2-87A

SW2-86

SW1-87A

GND85

SPARE_COIL

WARN_LT_CK

AUX_ELEC1

AUX_ELEC2

FAN/HTR

W/W

LIGHTS

ACC

OPT

F

REV_ALARM

WL_SWA

SL_SWA

OPT3 15A OPT3 GND3

OPT1 10A OPT2 15A OPT1

OPT2

GND1

KEY 15A HORN 10A OPT_PWR 30A

SPARE_BAT 25A

LIGHTS 25A

RELAYS 10A GAUGES 10A STEER 10A

W/W 25A

FAN/HTR 25A W/W_SW

GND2

WL_SWB

SL_SWB

A

WL2

D C B

HTR_SW

E

328

SPARE_BAT

111

OIL

LT

12+

FUEL

GND

TEMP

104

GND HSW BAT HSW F

BAT WSW

E D C B

HIG WSW LOW WSW

A

WAS WSW PAR WSW BAT WSW

BAT HSW GND HSW PAR WSW WAS WSW LOW WSW HIG WSW

102

FAN WIRING HIG HWS MED HWS LOW HWS GND HWS

HIG HWS MED HSW

BAT FAN

LOW HWS

PAR WSW LOW WSW BAT WSW

3 2

1 B

GND HWS

HIGH WSW W

103

WAS WSW

GND FAN

WEATHER PACK CONNECTOR WIRING CHART "A" GND FAN "B" BAT FAN

GND HSW BAT HSW

BAT HSW GND HSW PAR WSW WAS WSW LOW WSW HIG WSW

B

GND FAN BAT FAN

101

A

PAR WSW HIG WSW LOW WSW

WAS WSW

31200256

109 112 113

PAL2101

TL943

6-19

Before S/N TBL01549 CAB

Figure 6-5 Heating Components Item

3 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 31 32 33 34 35 36 38 39 40 101 102 103 104 109 111 112 113

201 203 205 206 207 209 328

6-20

Part Number

Qty.

299-6616

1

353-5231 299-0333 350-2507 298-7077 298-7098 298-8584 298-7285 299-0331 350-2515 298-7296 298-7290 298-7262 350-2511 298-7931 298-7977 298-7834 299-0949 298-7995 298-8032 298-1588 298-1585 298-8590 298-7013 298-6843 297-7100 298-0547 298-8589 299-6646 298-7102 298-1770 298-7051 298-7052 298-7053 298-7283 299-0341 298-7896 298-7282 299-0346 304-2565 303-8599 299-0328 298-7290 298-1633 318-4732 299-0325

Description

Rev. E

1 2 1 2 1 1 1 1 1 1 2 AR AR 18 4 1 1 1 4 4 4 1 1 1 4 4 2 1 2 2 1 1 1 1 1 2 2 2

OPEN CAB HEATER, (includes items 3, 6, 11 thru 17, 19 thru 27, 38, 101 thru 103, 111, 328 & 524) HEATER UNIT AIR DIFFUSER VENT RECTANGULAR VENT 3-WAY CONNECTOR HEATER CONTROL CABLE HEATER CONTROL PANEL HEATER SWITCH ROTARY CONTROL KNOB HOT WATER VALVE HEATER HOSE DUCT HOSE, 2 IN AIR HOSE, 2-1/2 IN HOSE CLAMP HOSE CLAMP CLAMP HALVES SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8 FLAT WASHER, 1/4 LOCKWASHER, 1/4 DEFROST FAN FAN BASE PLATE RUBBER GROMMET FLAT HD CAPSCREW, #10-24X.75 HEX LOCK NUT, 10-24 VENT REDUCER KNOB RECTANGULAR VENT SELF-TAP SCREW, #6 WIPER/HEATER HARNESS WIPER/WASHER HARNESS HEATER HARNESS WIPER/WASHER SWITCH SHROUD CONNECTOR FUSE MALE PIN TERMINAL CABLE SEAL

1 2 1 25 ft AR 1 1 2

HEATER ENGINE PARTS, (includes items 201 thru 209) GEAR CLAMP COOLANT RESTRICTOR ORIFICE HEATER HOSE, 5/8 IN LOCTITE® 567TM LOOP CLAMP BRASS ELBOW RELAY

F

TL943

31200256

Before S/N TBL01549 CAB

Figure 6-5 Heating Components (Continued) Item

Part Number

Qty.

423 524

298-6833 303-4807

AR 2

31200256

Description

Rev.

WEATHER STRIP TAPE VENT WELDMENT

TL943

6-21

S/N TBL01549 thru TBL01598 excluding TBL01551 & TBL01585

CAB

Figure 6-5 Heating Components

118

109 116 119

106 110 111 115

112

107

121

113

118

121

108

101 104 105

110 114 120

117

PAP14480

6-22

TL943

31200256

S/N TBL01549 thru TBL01598 excluding TBL01551 & TBL01585

CAB

Figure 6-5 Heating Components (Continued)

F E D C B A

203 209

209 107 201

202

204 205 121

206 207 208 GND HSW BAT HSW BAT WSW F E D C B A

HIG WSW LOW WSW

BAT HSW GND HSW PAR WSW WAS WSW LOW WSW HIG WSW

WAS WSW PAR WSW BAT WSW

211

HIG HWS MED HWS LOW HWS GND HWS

212

HIG HWS MED HSW

SW1-86

REV_ALARM

SW2-87A

SW2-86

WARN_LT_CK

AUX_ELEC1

W/W

LIGHTS

SW1-87A

GND85

AUX_ELEC2

SPARE_COIL

OPT

LOW HWS

W/W_SW

GND HSW BAT HSW

GND FAN BAT FAN

SL_SWA

SPARE_BAT 25A

LIGHTS 25A

WL_SWA

OPT3 15A OPT3 GND3

OPT1 10A OPT2 15A OPT1

OPT2

SPARE_BAT

214

BAT HSW GND HSW PAR WSW WAS WSW LOW WSW HIG WSW

B A

PAR WSW HIG WSW LOW WSW

RELAYS 10A GAUGES 10A STEER 10A

W/W 25A

FAN/HTR 25A

213

GND1

ACC

GND2

SL_SWB

FAN/HTR

KEY 15A HORN 10A OPT_PWR 30A

WL_SWB WL2

HTR_SW

GND HWS

210 WAS WSW

PAP14530

31200256

TL943

6-23

S/N TBL01549 thru TBL01598 excluding TBL01551 & TBL01585

CAB

Figure 6-5 Heating Components Item

Part Number

101 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 201 202 203 204 205 206 207 208 209 210 211 212 213 214

367-7191 297-7008 298-7363 298-7378 421-3800 298-7977 353-5231 350-2517 298-1770 350-2507 298-7263 350-2506 350-2510 350-2515 350-2518 350-2525 350-2511 358-3070 303-4911 298-7290 298-7296 298-7098 298-8584 298-7285 299-0331 298-7834 299-0949 298-7995 299-6646 298-7051 298-7052 298-7053 299-0325 298-7896

6-24

Qty.

Description

1 OPEN CAB HEATER, (includes items 101 thru 214) 4 BUTTON HD SCREW, 1/4-20 X 5/8 LG 4 PLAIN WASHER, 1/4 4 LOCK WASHER, 1/4 8 HOSE CLAMP 4 HOSE CLAMP 1 HEATER, UNIT 3 SPEED, SEALED MOTOR 1 CONDUIT, 3-WAY 2.5X3 8 SELF-TAPPING SCREW, #6 X 1/2 1 DEFROST VENT 2.5 ft FLEXIBLE DUCT AIR HOSE, 2.5 IN 1 ROUND VENT 1 BLOWER UNIT COVER 1 DEFROST BASE VENT 1 CONDUIT 1 RETURN AIR VENT 0.9 ft VENT HOSE, 2.5 IN DIA 1.4 ft AIR & MULTI-PURPOSE HOSE, 3 IN 2.7 ft NEOPRENE TAPE 26.5 ft HEATER HOSE, 5/8 ID 1 VALVE-HOT WATER RANCO CONTROLS 1 HEATER CONTROL CABLE 1 HEATER CONTROL PANEL 1 HEATER SWITCH 1 ROTARY CONTROL 1 SET OF CLAMP HALVES 1 COVER PLATE 1 HEX HD CAPSCREW, 5/16-18 X 1-3/4 2 KNOB 1 WIPER/HEATER OPTION HARNESS 1 WIPER/HEATER/DASH HARNESS 1 HEATER HARNESS 1 RELAY-BOSCH 1 FUSE, 25A

TL943

Rev. B

31200256

S/N TBL01549 thru TBL01598 excluding TBL01551 & TBL01585

CAB

Figure 6-5 Heating Components (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

6-25

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-5 Heating Components 3 4 27 30 9 11

29 20 21

13 17 19

SUPPLY

25

28

12 16

26

2 7 8

SUPPLY

12 29

24 RETURN

28

RETURN

10

13 15 18

23 1 5 6

22

PAP14490

6-26

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-5 Heating Components Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31200256

Part Number

Qty.

384-0205

Ref

297-7008 297-7023 297-7099 298-0544 298-7363 298-7378 299-0949 298-7834 299-6646 299-0337 298-7285

4 1 2 2 2 4 1 1 2 1 1 6 8 Ref 2.7 ft 1 1 1 1 1 1 1 1 0.9 ft 1.4 ft 2.5 ft 1 17 ft 8 1

298-1770 303-4911 350-2506 350-2507 350-2510 350-2515 350-2517 350-2518 350-2525 353-5231 350-2511 358-3070 298-7263 299-1352 298-7290 421-3800 298-7319

Description HEATER OPTION INSTALLATION, (not available to order, see items 1 thru 30 for service) BUTTON HD CAPSCREW, 1/4-20X5/8 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5 FLAT HD CAPSCREW, #6-32X0.62 HEX NUT, #6-32, GR2 WASHER, 1/4 LOCKWASHER, 1/4 TWIN CLAMP COVER PLATE CLAMP SET KNOB HEATER CONTROL VALVE BLOWER SWITCH HOSE CLAMP SELF-TAPPING SCREW, #6X1/2 CAB OPTIONS HARNESS, (not shown), (see Figure 10-22 for details) NEOPRENE TAPE, 1/16X1/2 ROUND VENT DEFROST VENT BLOWER UNIT COVER DEFROST BASE VENT 3-WAY CONDUIT 3 IN CONDUIT RETURN AIR VENT 3 SPEED HEATER ASSY HOSE HOSE HOSE POTENTIOMETER ASSY HEATER HOSE HOSE CLAMP TUBING CLIP

TL943

Rev. B

6-27

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

Figure 6-6 Air Conditioning

STARTER STARTER

110 113 114 GROUND GROUND

TO CIRCUIT BOARD IN DASH

COMPRESSOR COMPRESSOR

111 112

C A/ E D SI R

105 106 107 108 109

E AT HE E D SI

104

K1

4 5 19 20 2

22

3

14

201 202 203 204 26 7 23

21

6 4 5 19

6-28

25 4 5 19

1

5 12 19

24 PAP14100

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

Figure 6-6 Air Conditioning Item

Part Number

Qty.

Description

Rev.

309-6823

1

K

313-5257 305-2023 322-9668 298-0573 298-0555 313-5259

1 1 1 7 8 Ref

355-5429 355-5430 7X-3359 325-1433 298-7365 298-7374 298-1633 314-2893 309-6819 349-6876 355-5428

1 1 1 1 14 2 1 1 AR 1 1 1

AIR CONDITIONING INSTALLATION, ENGINE PARTS, (not available to order, see items 1 thru 26 for service) A/C COMPRESSOR BRACKET ADJUSTMENT ARM BRACKET FRONT ADJUSTMENT BRACKET SOCKET HD CAPSCREW, 3/8-16X1-1/2 NUT, 3/8-16, GR2 A/C DRIVE PULLEY, (Before S/N TBL01518), (no longer available, order Kit K1 for replacement) PULLEY, (S/N TBL01518 & After) SPACER, A/C PULLEY, (S/N TBL01518 & After) SOCKET HD CAPSCREW, 3/8-16X1-1/4 A/C BELT SHIELD WASHER, 3/8 WASHER, 3/8 P-CLAMP, 1-3/4” ID A/C REFRIGERANT DECAL A/C SHIM A/C COMPRESSOR CLUTCH A/C CLUTCH BELT STUD, M8X90

304-3171 298-7846 298-7834 298-7835 298-7837 299-0949 298-7995

AIR CONDITIONING ASSY, (includes items 104 thru 114) HALF CLAMP SET CLAMP HALVES STACK BOLT SAFETY WASHER COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 A/C WIRE HARNESS, (see Figure 10-13 for details) RELAY HEX HD CAPSCREW, 5/16-18X1/2, GR5 SCREW, 3/8-16X1 WHIZ-LOCK NUT, 3/8-16

I

299-0327 298-7990 298-1359 303-4795

1 1 1 1 1 1 1 Ref 1 1 1 1

331-0101

Ref

A

201 202 203 204

311-0660 297-7030 298-7374 298-7380

1 3 3 3

FAN GUARD INSTALLATION, (not available to order, see items 201 thru 204 for service) FAN GUARD HEX HD CAPSCREW, 3/8-16X7/8, GR5 WASHER, 3/8 LOCKWASHER, 3/8

K1

364-8077

1

PULLEY REPLACEMENT KIT, (includes items 6 & 7)

1 2 3 4 5 6

7 12 14 19 20 21 22 23 24 25 26

104 105 106 107 108 109 110 111 112 113 114

31200256

TL943

6-29

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-6 Air Conditioning 1 2 3 4

9

10

5 1 2 3

1 2 3 4

7 6

18 19 20 21

1 2 3

8

13 14

12

16

11

15 PAP14360

6-30

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-6 Air Conditioning Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21

31200256

Part Number

Qty.

364-5672

1

298-0555 298-0573 298-7365 298-7374 314-2893 421-2913 309-6403 364-5673 364-5683 364-5682 364-5681 355-5429 329-2475 003-6271 349-6876 355-5430 297-7011 298-0549 298-7363 421-2912

7 6 12 2 1 1 1 1 1 1 1 1 2 2 1 1 3 3 3 1

Description AIR CONDITIONING INSTALLATION, ENGINE PARTS, (not available to order, see items 1 thru 21 for service) HEX LOCK NUT, 3/8-16 SOC HD CAPSCREW, 3/8-16X1, 1/2 LG PLAIN WASHER, 3/8 PLAIN WASHER, 3/8 A/C REFRIGERANT DECAL COMPRESSOR COVER HEX HD CAPSCREW, 3/8-16X5 LG A/C COMPRESSOR BRACKET ADJUSTMENT BRACKET FRONT ADJUSTMENT BRACKET A/C CLUTCH BELT A/C DRIVE PULLEY SCREW, 3/8-16X7/8 LG CLAMP A/C COMPRESSOR CLUTCH A/C PULLEY ADAPTER HEX HD CAP SCREW, 1/4-20X3/4 LG HEX LOCK NUT, 1/4-20 PLAIN WASHER, 1/4 A/C COVER SUPPORT

TL943

Rev. C

6-31

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components 215 214

201

216

204 203

218

206 207

217

213

204

205

209

211 212

208 210

104 103

112 202

104

102 114 113

107

106

108

110

105 101

110

111

109

6-32

TL943

PAL3650

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components (Continued)

302

2 STARTER

GROUND

3 TO CIRCUIT BOARD ON DASH

303

4 COMPRESSOR

6 5 C A/ E D SI ER AT HE E D SI

301 1

501

K1 401

402

PAP14330

31200256

TL943

6-33

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components Item

Part Number

Qty.

1

313-5260 350-2529

Ref Ref

353-5230 299-7178 350-2528 318-9230 318-9232

1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 2 1 2 2 4 1 1 1 3 ft 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 3 1 2 1 1

2 3 4 5 6 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217

6-34

355-4764 355-4765 NSS 355-4771 299-0972 299-7182 318-9246 NSS 299-7179 318-9233 NSS 355-4767 298-8317 318-9234 358-3071 355-4769 355-4770 298-7278 318-9237 318-9238 298-8313 299-7180 318-9245 318-9239 318-9240

299-7184 318-9241 318-9246

Description AIR CONDITIONING KIT, (no longer available, see items 1 thru 6 for service) EVAPORATOR/HEATER UNIT, (no longer available, order 353-5230 for replacement or see items 101 thru 121 for service) EVAPORATOR/HEATER UNIT, (includes items 101 thru 121) POWER HEAD ONLY, (includes items 101 thru 105, 109 and 110) CONDENSOR, (includes items 201 thru 225) HOSE KIT, (includes items 301 thru 303) COMPRESSOR KIT, (includes items 401 thru 405) THERMOSTAT SWITCH A/C SWITCH CASE TOP CASE BOTTOM BLOWER MOTOR, (no longer available, for initial replacement order Kit K1) BLOWER MOTOR BLOWER WHEEL HEATER/COOLER COIL VALVE BULB CLAMP O-RING, #8 3 HOLE DEFROST TOP LEG THERMOSTAT HEATER HOSE HEATER SPLICE WORM GEAR CLAMP AIR RESTRICTER, (not illustrated) METRO SWITCH, (not illustrated) 12 VOLT RELAY, (not illustrated) DRAIN HOSE, 3/8, (not illustrated) DRAIN ELBOW, 3/8, (not illustrated) DRAIN TEE, 3/8, (not illustrated) PRESSURE SWITCH, (not illustrated) CASE TOP CASE BOTTOM OVERHEAD CONDENSER COIL MOUNTING BRACKET TUBE ASSY DRIER DRIER MOUNT O-RING HOSE CLAMP TUBE ASSY TUBE ASSY HOSE CLAMP CUSHION CLAMP HOLE PLUG CONDENSER FAN HARNESS PIGTAIL O-RING, #8

TL943

Rev. E B A A

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components (Continued) Item

Part Number

Qty.

218 219 220 221 222 223 224 225 301 302 303 401 402 403 404 405 501 601 602 603 604 605 606 607

350-2530 350-2531 318-9236 349-6876 299-7181 318-9245 318-9246 318-9247 364-5695 356-3236 Use Kit K1 356-3238 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1

2 ft 4 8 1 4 1 4 4 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 2

K1

355-4772

1

31200256

318-9242 318-9243 318-9244

Description

Rev.

CLOSED CELL FOAM WELL NUT, (not illustrated) NYLON INSERT NUT, 1/4-20, (not illustrated) RELAY, (not illustrated) HEX HD CAPSCREW HARNESS, (not illustrated) FLAT WASHER, 3/8, (not illustrated) LOCKWASHER, 3/8, (not illustrated) HOSE ASSY HOSE ASSY HOSE ASSY COMPRESSOR BELT O-RING, #6, (not illustrated) O-RING, #8, (not illustrated) O-RING, #10, (not illustrated) FAN GUARD WHITE MOTOR GASKET, (not illustrated) BLACK FOAM, (not illustrated) RESISTOR, (not illustrated) BOLT, (not illustrated) NUT, (not illustrated) CORK TAPE, (not illustrated) CORK TAPE, (not illustrated)

BLOWER MOTOR KIT, (includes items 103 & 601 thru 607)

TL943

6-35

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components

31 30

29

32

24 3

15

5 12

11 25

18 21

18 27 11 7

26

14

19

16 8

13

22

19

10

2 1 10 13

6

20 20

28

23

20

34 31

35 35

4 17

32

PY5790

6-36

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components (Continued) 215 214 201

216

204 203

218

204

206 207 217

213

205 209

211 212

208 210

104 103

112 202

104

102 114 113

106 107 108

110

105

101

110

111

K1

31200256

TL943

109

PY4041

6-37

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 101 102 103 104 105 106 107 108 109 110 111 112

6-38

Part Number

Qty.

389-9215

Ref

297-7012 7X-0266 8T-9043 297-7027 298-7999 421-3801 421-3802 299-0312 300-6101 298-7363 298-7373 298-7374 298-7378 298-7379 298-7380 298-7846 298-1770 298-8453 303-4911 350-2507 350-2509 350-2511 350-2513 350-2514 350-2516 349-6875 350-2522 350-2528 350-2530 350-2531 350-2532 353-5230 298-7290 355-4764 355-4765 355-4771 299-0972 299-7182 318-9246 NSS 299-7179 318-9233

Description

AIR CONDITIONING COMPONENTS INSTALLATION, (not available to order, see items 1 thru 35 for service) 1 HEX HD CAPSCREW, 1/4-20X1, GR5 1 HEX HD CAPSCREW, 1/4-20X3, GR5 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5 1 HEX HD CAPSCREW, 5/16-18X4, GR5 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5 4 RETAINER CLIP 2 NYLON LOCK NUT, 1/4-20 1 RELAY 5 WIRE TIE, (not shown) 2 WASHER, 1/4 4 WASHER, 5/16 2 WASHER, 3/8 2 LOCKWASHER, 1/4 2 LOCKWASHER, 5/16 2 LOCKWASHER, 3/8 1 MALE TERMINAL 1 CLAMP SET 10 SELF TAPPING SCREW, #6X1/2 1 A/C HARNESS 28 in NEOPRENE TAPE 2 DEFROST VENT 1 MAIN SUCTION VENT 21 in HOSE 1 TUBE ASSY 1 BRACKET 1 TUBE ASSY 1 SUCTION VENT FILTER 1 A/C DECAL 1 CONDESER, (includes items 201 thru 225) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY Ref ENCLOSED CAB, (not shown), (see Figure 6-2 for details) 1 EVAPORATOR/HEATER UNIT, (includes items 101 thru 121) 32 in HOSE 1 CASE TOP 1 CASE BOTTOM 1 BLOWER MOTOR 1 BLOWER WHEEL 1 HEATER/COOLER COIL 1 VALVE 1 BULB CLAMP 1 O-RING, #8 1 3 HOLE DEFROST TOP 2 LEG 1 THERMOSTAT 2 HEATER HOSE

TL943

Rev. A

A

A

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

CAB

Figure 6-7 Air Conditioning Components (Continued) Item

Part Number

Qty.

113 114 115 116 117 118 119 120 121 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 301 302 303 304 305 306 307

NSS

2 4 1 1 1 3 ft 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 3 1 2 1 1 2 ft 4 8 1 4 1 4 4 1 2 1 1 1 1 2

K1

31200256

355-4767 298-8317 318-9234 358-3071 355-4769 355-4770 298-7278 318-9237 318-9238 298-8313 299-7180 318-9245 318-9239 318-9240

299-7184 318-9241 318-9246 318-9242 318-9243 318-9244

356-3236 NSS 356-3238 NSS NSS NSS NSS

1

Description

Rev.

HEATER SPLICE WORM GEAR CLAMP AIR RESTRICTOR, (not shown) METRO SWITCH, (not shown) 12 VOLT RELAY, (not shown) DRAIN HOSE, 3/8, (not shown) DRAIN ELBOW, 3/8, (not shown) DRAIN TEE, 3/8, (not shown) PRESSURE SWITCH, (not shown) CASE TOP CASE BOTTOM OVERHEAD CONDENSER COIL MOUNTING BRACKET TUBE ASSY DRIER DRIER MOUNT O-RING HOSE CLAMP TUBE ASSY TUBE ASSY HOSE CLAMP CUSHION CLAMP HOLE PLUG CONDENSER FAN HARNESS PIGTAIL O-RING, #8 CLOSED CELL FOAM WELL NUT, (not shown) NYLON INSERT NUT, 1/4-20, (not shown) RELAY, (not shown) HEX HD CAPSCREW, 3/8-16X3, (not shown) HARNESS, (not shown) FLAT WASHER, 3/8, (not shown) LOCKWASHER, 3/8, (not shown) WHITE MOTOR GASKET, (not shown) BLACK FOAM, (not shown) RESISTOR, (not shown) BOLT, (not shown) NUT, (not shown) CORK TAPE, (not shown) CORK TAPE, (not shown)

BLOWER MOTOR KIT, (includes items 103 & 301 thru 307)

TL943

6-39

CAB

This Page Intentionally Left Blank

6-40

TL943

31200256

SECTION 7 CONTROLS

31200256

TL943

Before S/N TBL01518 CONTROLS

Figure 7-1 Accelerator Pedal Assembly

11

1

26 25

18

27 24

14

19 6

28 3

9 10

7 29

1

16

17

8

12 21 22

20

4 5

23

2 15 13

PAP18380

7-2

TL943

31200256

Before S/N TBL01518 CONTROLS

Figure 7-1 Accelerator Pedal Assembly Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

31200256

Part Number

Qty.

299-6669

Ref

298-8790 298-8593 298-8592 298-7010 298-7275 298-7064 298-1753 298-7250 298-7065 298-7071 298-8031 298-8774 297-7012 298-8164 298-1581 298-8049 298-8024 298-1634 303-4801 298-7991 298-1586 300-6108 298-6852 298-7993 298-1586 298-7373 304-2297 304-4572 304-2298

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2

Description ACCELERATOR PEDAL INSTALLATION, (not available to order, see items 1 thru 23 for service) ACCELERATOR PEDAL BRACKET ACCELERATOR PEDAL ARM ACCELERATOR BELL CRANK PEDAL PEDAL PAD FLANGE BUSHING TEFLON WASHER EXTENSION SPRING STUD, 10-32X1-1/4 BALL JOINT, 1/4-28 SOCKET BOLT, 3/8X5/8 PIVOT PIN HEX HD CAPSCREW, 1/4-20X1 ACCELERATOR CABLE LOCKNUT, 1/4-20 HEX NUT, 3/8-16 SOCKET HD CAPSCREW, 3/8-16X1-1/2 WAVE WASHER, 3/8 WASHER, 3/8 HEX HD CAPSCREW, 5/16-18X3/4 LOCKWASHER, 5/16 FLAT WASHER, 5/16 BUSHING HEX HD CAPSCREW, 5/16-18X1, GR5 LOCKWASHER, 5/16 FLAT WASHER, 5/16 U-BOLT SADDLE HEX NUT

TL943

Rev. D

7-3

S/N TBL01518 thru TBL01598 excluding TBL01551 & TBL01585

CONTROLS

Figure 7-1 Accelerator Pedal Assembly

214

212

11

211

112

6

115

1

113

9 10

3 114

7

8 16

17

16 20

18

19

20

21 2 23

4 5 22

7-4

PY6020

TL943

31200256

S/N TBL01518 thru TBL01598 excluding TBL01551 & TBL01585

CONTROLS

Figure 7-1 Accelerator Pedal Assembly Item

Part Number

Qty. 1

1 2 3 4 5 6 7 8 9 10 11 16 17 18 19 20 21 22 23 112 113 114 115 211 212 214

31200256

304-2297 304-4572 304-2298 298-8164 298-7993 298-7379 298-7373

1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 2 2 2

Description ACCELERATOR PEDAL INSTALLATION, (not available to order, see items 1 thru 23 service) ACCELERATOR PEDAL BRACKET ACCELERATOR PEDAL ARM ACCELERATOR BELL CRANK PEDAL PEDAL PAD FLANGE BUSHING TEFLON WASHER EXTENSION SPRING STUD, 10-32X1-1/4 BALL JOINT, 1/4-28 SOCKET HD SHOULDER SCREW HEX NUT, 3/8-16 SOCKET HD CAPSCREW, 3/8-16X1-1/2 SOCKET HD SHOULDER SCREW MACHINE BUSHING NYLON WASHER BUSHING STOP HEX NUT, 5/16-18 HEX HD CAPSCREW, 5/16-18X7/8 U-BOLT SADDLE STOP HEX NUT ACCELERATOR CABLE, (includes items 112 thru 114) HEX HD CAPSCREW, 5/16-18X1, GR5 LOCKWASHER, 5/16 FLAT WASHER, 5/16

TL943

Rev. A

B

7-5

S/N TBL01599 & After including TBL01551 & TBL01585

CONTROLS

Figure 7-1 Accelerator Pedal Assembly

61

6 5 7

48

15 65

101

2

103

102

PAL5430

7-6

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

CONTROLS

Figure 7-1 Accelerator Pedal Assembly Item

Part Number

Qty.

2 5 6 7 15 48 61 65 101 102 103

298-0433 298-7373 298-7379 297-7017 297-7012 298-7363 298-8378

1 2 2 2 2 2 1 Ref 1

31200256

305-2101 364-9559 304-4558

Description ACCELERATOR PEDAL, (includes items 101 thru 103) WASHER, 5/16 LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1, GR5 HEX HD CAPSCREW, 1/4-20X1, GR5 WASHER, 1/4 BRACKET TRANSMISSION RELAY HARNESS, (see Figure 10-16 for details) SENSOR KIT, (includes screws) PEDAL KIT, (includes hardware) PEDAL ARM

TL943

Rev. C

7-7

CONTROLS

Figure 7-2 Steering Column & Attaching Parts

401

402 305 201

304

801 502

501 2 601

111

6 5

120 735 K1

1

3

4 PAP14590

7-8

TL943

31200256

CONTROLS

Figure 7-2 Steering Column & Attaching Parts Item

1 2 3 4

Part Number

Qty.

Description

Rev.

299-1339

1

A

299-1324

1

298-8745 298-8637 298-0471 298-0463

1 1 1 4

4 2 2 2 1 1 1 1 1 2 1 Ref 1 Ref

STEERING CONTROL ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585), (includes items 1 thru 6) STEERING CONTROL ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585), (includes items 1 thru 6) STEERING CONTROL UNIT STEERING COLUMN, (includes item 201) ELBOW, 90 DEGREES, (includes o-ring) STRAIGHT ADAPTER, (Before S/N TBL01599 excluding TBL01551 & TBL01585) ELBOW, 45 DEGREES, (S/N TBL01599 & After including TBL01551 & TBL01585) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X3/4, GR5 HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 STEERING WHEEL NUT, (torque to 29-34 lb-ft) SHIFTER, 4-SPEED, (includes items 501 & 502) STEERING WHEEL, (includes items 401 & 402) CENTER CAP SPINNER KNOB HEX HD CAPSCREW, (torque to 30-35 lb-ft) CLAMP SET INSTRUMENT PANEL HARNESS, (see Figure 10-3 for details) SHIFTER ADAPTER HARNESS SHIFTER DECAL, (see Figure 11-1 for details)

Ref

STEERING CONTROL UNIT SEAL KIT

4 5 6 111 120 201 304 305 401 402 501 502 601 735 801

298-7380 297-7029 297-7031 298-7380 319-7692 299-0562 299-0560 299-0913 299-6632 NSS NSS

K1

303-8610

31200256

298-0403

TL943

A

7-9

CONTROLS

Figure 7-3 Brake Pedal Assembly

20

1

20

15 14 12

18 11 16

19

2

8 7

4 21 6 5

3

121 119

114

9

10

PAP14290

7-10

TL943

31200256

CONTROLS

Figure 7-3 Brake Pedal Assembly Item

Part Number

Qty.

Description

Rev.

299-1298

Ref

C

305-6011

Ref

307-9870

Ref

299-0541

Ref 1

305-2026

1

299-0542

1

305-2025

1

299-0208 297-7031 298-7380 8T-4195

1 1 1 4

8T-4195

4

298-7906

4

298-7388

4

9

298-7038

2

10

298-7275

1

11 12 14

298-0522 300-6104 298-0500

1 1 1

15 16 18 19 20

298-0507 300-6099 298-8280 298-8244 298-1610

2 1 2 1 3

298-1610

2

POWER BRAKE ASSY, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153), (not available to order, see items 1 thru 20 for service) POWER BRAKE ASSY, (S/N TBL00160 thru TBL00220 including TBL00222 excluding TBL00189 thru TBL00194 & TBL00202 thru TBL00206), (not available to order, see items 1 thru 8, 11, 12, 15, 16 & 18 thru 21 for service) POWER BRAKE ASSY, (S/N TBL00223 & After including TBL00119, TBL00146, TBL00148, TBL00153, TBL00169, TBL00189 thru TBL00194, TBL00202 thru TBL00206 & TBL00221), (not available to order, see items 1 thru 8, 11, 12, 15, 16 & 18 thru 21 for service) POWER BRAKE VALVE, (see Figure 9-11 for details) BRAKE PEDAL BRACKET, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153) BRAKE PEDAL BRACKET, (S/N TBL00160 & After including TBL00119, TBL00146, TBL00148 & TBL00153) BRAKE PEDAL WITH TAB, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153) BRAKE PEDAL WITH TAB, (S/N TBL00160 & After including TBL00119, TBL00146, TBL00148 & TBL00153) PIVOT PIN HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 HEX HD CAPSCREW, 10X1.5X30mm, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153) HEX HD CAPSCREW, 10X30mm, (S/N TBL00160 & After including TBL00119, TBL00146, TBL00148 & TBL00153) LOCKWASHER, 10mm, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153) SPRING LOCKWASHER, 10mm, (S/N TBL00160 & After including TBL00119, TBL00146, TBL00148 & TBL00153) BUSHING, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153) PEDAL PAD, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153) CONNECTOR CONNECTOR CAP, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 & TBL00153) SWIVEL NUT ELBOW REDUCER FITTING ACTUATOR TIE BAR ADAPTER, M14-60, (Before S/N TBL00222 excluding TBL00119, TBL00146, TBL00148, TBL00153, TBL00169, TBL00189 thru TBL00194, TBL00202 thru TBL00206 & TBL00221) ADAPTER, M14-60, (S/N TBL00223 & After including TBL00119, TBL00146, TBL00148, TBL00153, TBL00169, TBL00189 thru TBL00194, TBL00202 thru TBL00206 & TBL00221) MOLY PASTE, (S/N TBL00160 & After including TBL00119, TBL00146, TBL00148 & TBL00153) HEX HD CAPSCREW, 5/16-8X1, GR5 LOCKWASHER, 5/16

1 2

3

4 5 6 7

8

21 114 119

31200256

AR 298-7993 298-1586

4 4

TL943

F

C

7-11

CONTROLS

Figure 7-3 Brake Pedal Assembly (Continued) Item

Part Number

Qty.

121

298-7373

4

7-12

Description

Rev.

FLAT WASHER, 5/16

TL943

31200256

CONTROLS

Figure 7-3 Brake Pedal Assembly (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

7-13

Before S/N TBL01599 excluding TBL01551 & TBL01585

CONTROLS

Figure 7-4 Boom Joystick

1

2 3

5 18 18 4

2&4 1&3

19

9

3

2

4

1

6

13

11

7

12 8

10

15

16

14 17

K1

PAP16910

7-14

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

CONTROLS

Figure 7-4 Boom Joystick Item

Part Number

Qty.

19

298-8645 299-0970 299-0966 NSS NSS 299-0954 299-0953 NSS 298-7082 299-0967 NSS Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 299-0960 299-0986 299-0209 299-0210 299-0834

1 1 1 1 1 1 1 AR 1 1 1 1 2 1 1 1 4 4 1 1 1

BOOM JOYSTICK WITH ADJ. TILT, (includes all items) GRIP ASSY BENT LEVER KIT, (includes items 3 & 4) SPRING PIN HEX NUT BOOT CARDON KIT, (includes item 7) SHIM RETAINING PLATE UPPER BODY, (includes item 10) LOWER BODY O-RING DOWEL PIN O-RING SCREW ASSY O-RING PLUNGER & GUIDE KIT REGULATING UNIT SPRING, (ports 1 & 3), (pack of two) SPRING, (ports 2 & 4), (pack of two) GROMMET WITH CABLE TIE KIT

K1

299-0498

AR

SEAL KIT, (includes items 11 thru 15)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

31200256

Description

TL943

Rev. A

7-15

S/N TBL01599 & After including TBL01551 & TBL01585

CONTROLS

Figure 7-4 Boom Joystick

1 2 3 4 3 4 5 6

7-16

PAL5580

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

CONTROLS

Figure 7-4 Boom Joystick Item 1 2 3 4 5 6

31200256

Part Number

Qty.

359-9002 456-1545

1 1 1 2 2 1 1

305-5438

Description BOOM JOYSTICK, (includes all items) RECEPTACLE WEDGE LOCK CONTACT PLUG WEDGE LOCK RECEPTACLE

TL943

Rev. E

7-17

CONTROLS

Figure 7-5 Hydraulic Controller-Outrigger & Sway/Aux

3

3

4

4

5

5

6 7

6

8

7 8

10

9 1 2

10 PAL1720

7-18

TL943

31200256

CONTROLS

Figure 7-5 Hydraulic Controller-Outrigger & Sway/Aux Item

Part Number

Qty.

Description

Rev.

299-0558 299-0559 299-0917 299-7144 299-0976 299-0915 299-0960 299-0916 299-0210 299-0635 299-0636

1 1 1 2 2 2 2 2 2 2 1

HYDRAULIC CONTROLLER - OUTRIGGER & SWAY/AUX, (includes all items) HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8) HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8) GRIP RUBBER BOOT LEVER OPERATION KIT PLUNGER KIT REGULATING UNIT KIT RETURN SPRING O-RING BOLT & NUT KIT

A

1 2 3 4 5 6 7 8 9 10

31200256

TL943

7-19

CONTROLS

Figure 7-6 Frame Level Joystick Assembly

1

4 7

3

6

5 102 101 2

229

PAP18400

7-20

TL943

31200256

CONTROLS

Figure 7-6 Frame Level Joystick Assembly Item 1 2 3 4 5 6 7 101 102 229

31200256

Part Number

Qty.

299-6693 298-8644 298-8149 315-5502 297-7014 298-7378 298-0548

1 1 1 1 3 3 3 AR 3 3 1

297-7017 298-7379 299-0383

Description FRAME LEVEL JOYSTICK ASSY, (if equipped), (includes items 1 thru 7) SINGLE VALVE CONTROL CABLE BRACKET HEX HD CAPSCREW, 1/4-20X2 LOCKWASHER, 1/4 HEX NUT, 1/4-20, GR2 LOCTITE® 242TM HEX HD CAPSCREW, 5/16-18X1, GR5 WASHER, 5/16 CABLE ADAPTER BONNET

TL943

Rev. E

7-21

CONTROLS

Figure 7-7 Auxiliary Hydraulic Joystick

204 301 302 203 201

205

202

329

PAP14470

7-22

TL943

31200256

CONTROLS

Figure 7-7 Auxiliary Hydraulic Joystick Item

201 202 203 204 205 301 302 329

31200256

Part Number

Qty.

299-6667

Ref

298-7039 298-8141 305-2028 298-7989 298-8047 297-7039 298-7367 298-8636

1 1 1 3 3 2 2 1

Description AUXILIARY HYDRAULIC JOYSTICK INSTALLATION, (not available to order, see items 201 thru 205 for service) SINGLE VALVE CONTROL JOYSTICK ASSY CABLE BRACKET HEX HD CAPSCREW, 1/4-20X2-1/2 HEX NUT, 1/4-20 HEX HD CAPSCREW, 1/2-13X1, GR5 FLAT WASHER, 1/2 CABLE ADAPTER BONNET

TL943

Rev. B

7-23

CONTROLS

This Page Intentionally Left Blank

7-24

TL943

31200256

SECTION 8 HYDRAULIC CIRCUITS

31200256

TL943

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-1 Priority Valve Circuit

8

14 6

38

35

9

5 35

2 FROM TRANSMISSION

123

29

4 12

37 15

28

34

3

10

35 39

124 27

11 36 21

TO BOOM JOYSTICK

17

TO TRANSMISSION

40

16 18 22

19 33

22

25

31 20

30 26 TO STEERING CONTROL UNIT

24

PAP14180

8-2

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-1 Priority Valve Circuit Item

Part Number

Qty.

2 3 4 5 6 8 9 10 11

324-4606 324-7404 324-4605 304-2588 304-2587

1 1 1 1 1 Ref 1 1 1 1 1 Ref Ref 1 1 Ref Ref 1 Ref 1 1 Ref Ref 1 1 1 1 1 2 1 3 1 1 1 1 2 1 1 1 1

12 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 123 124

31200256

304-2589 304-2584 298-1462 303-4907 298-0470

298-0473 298-0492

298-0464 298-1432 298-1438

303-4796 299-0949 297-7022 298-1439 298-0471 298-1595 298-1425 298-1652 298-1427 298-1483 298-1484 298-1428 298-0467 298-7364 324-7403 298-1483 298-1484

Description

Rev.

TUBE ASSY HOSE ASSY TUBE ASSY TUBE ASSY TUBE ASSY OIL COOLER, (see Figure 4-6 for details) HOSE ASSY TUBE ASSY TUBE ASSY OUTRIGGER TUBE ASSY ELBOW, 90 DEGREES, (includes o-ring) MAIN CONTROL VALVE, (see Figure 9-7 for details) CONNECTOR, (see Figure 4-6 for details) ELBOW, 90 DEGREES, (includes o-ring) SWIVEL NUT RUN TEE, (includes o-ring) PRIORITY VALVE, (see Figure 9-12 for details) TANDEM IMPLEMENT PUMP, (see Figure 9-9 for details) CONNECTOR, (includes o-ring) HOSE ASSY, (see Figure 8-5 for details) HOSE ASSY HOSE ASSY CONNECTOR, (see Figure 7-3 for details) POWER BRAKE VALVE, (see Figure 9-11 for details) CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X2, GR5 HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) O-RING HOSE ASSY CUSHION CLAMP HOSE ASSY STR THREAD BRANCH TEE, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY CONNECTOR FLAT WASHER, 5/16 TUBE ASSY FLAT WASHER, 5/16 TUBE ASSY

TL943

8-3

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-1 Priority Valve Circuit 301

TO TRANSMISSION

89

85

68

86

69

FROM TRANSMISSION

211 203

79

80 70

84 83

88

82

92

87 81

91

90

81

815 752 906 752

401

610 905

416

903 615 613

908 904 802 605 1008

415 411 546

406 601 812

614

616

747 617

716

747 746

1010

TO HYDRAULIC CONTROLLER

703 733

734 735

818 TO HYDRAULIC CONTROLLER

819 TO STEERING CONTROLLER

715

815

101 812

8-4

TL943

PAP16940

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-1 Priority Valve Circuit Item

Part Number

Qty.

68 69 70 79 80 81 82 83 84 85 86 87 88 89 90 91 92 101 203 211 301 401 406 411 415 416 546 601 605 610 613 614 615 616 617 703 715 716 733 734 735 746 747 752 802 812 815 818 819

430-5175 367-4057 430-5174

1 1 1 1 2 2 1 2 2 1 1 1 1 2 1 1 1 Ref 1 1 Ref Ref 1 1 1 1 1 Ref Ref 1 1 1 2 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1

31200256

7X-0290 303-4758 309-6351 298-7365 298-7380

309-6321 368-0512

303-4757 6V-8776

298-0470 298-0489 298-7355 298-0509

361-2835 361-2839

298-7382 297-7042 361-2870 361-2873 298-1652

361-2856 361-2834 303-4759 360-7771 360-7772 360-7773 360-7774

Description

Rev.

HOSE ASSY PIPE HOSE ASSY HEX HD CAPSCREW, 5/16-18X2-1/2, GR5 HEX HD CAPSCREW, 3/8-16X3-1/2, GR5 ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 45 DEGREES, (includes o-ring) WASHER, 3/8 LOCKWASHER, 3/8 COVER PLATE CLAMP SET CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X2-1/2, GR5 THERMAL BYPASS VALVE HOSE ASSY HOSE ASSY POWER BRAKE ASSY, (see Figure 7-3 for details) ELBOW, 90 DEGREES, (includes o-ring) RUN TEE, (includes o-ring) RADIATOR ASSY, (see Figure 4-6 for details) MAIN CONTROL VALVE, (see Figure 9-7 for details) ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) VARIABLE DISPLACEMENT PUMP, (see Figure 9-9 for details) HYDRAULIC MANIFOLD, (see Figure 9-18 for details) HOSE ASSY PIPE O-RING FLANGE HALF LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 PIPE HOSE ASSY CUSHION CLAMP CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X2-1/2, GR5 SUCTION HOSE BAND CLAMP HOSE ASSY ADAPTER, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY

TL943

8-5

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-1 Priority Valve Circuit (Continued)

8-6

Item

Part Number

Qty.

903 904 905 906 908 1008 1010

298-0473 303-4754 303-4760 298-0489 298-7358 360-7787

1 1 1 1 1 1 Ref

Description

Rev.

ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 45 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, LONG, (includes o-ring) CONNECTOR, (includes o-ring) HOSE ASSY HOSE ASSY, (see Figure 8-5 for details)

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-1 Priority Valve Circuit (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

8-7

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

1 2

3

32 31

25

4 18

19

30

5

24

6

28 27

23

20 21

29 7

10

22

FROM STEERING CONTROL UNIT

17

26

11

8

12 15 FROM BOOM JOYSTICK

16 14

13 PAL2810

8-8

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit Item 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

31200256

Part Number

298-1426 298-1461 298-1367 298-1457 298-1456 298-0470

298-1381

298-1463 305-2031 298-1421

299-0356 298-7382 297-7042 298-7929 314-7718 298-0508 303-4759 298-7436 299-0946 297-7013 298-7834 299-0949 298-7995

Qty. Ref Ref 1 1 1 1 1 1 Ref Ref 1 Ref Ref 1 1 1 Ref Ref 2 4 4 1 1 1 1 1 1 1 1 1 1

Description

Rev.

OIL COOLER, (see Figure 4-6 for details) CONNECTOR, (see Figure 4-6 for details) HOSE ASSY TUBE ASSY HOSE ASSY TUBE ASSY TUBE ASSY CONNECTOR, (includes o-ring) MAIN CONTROL VALVE, (see Figure 9-7 for details) HOSE ASSY, (see Figure 8-5 for details) HOSE ASSY CONNECTOR, (see Figure 7-3 for details) POWER BRAKE VALVE, (see Figure 9-11 for details) HOSE ASSY FITTING HOSE ASSY PRIORITY VALVE, (see Figure 9-12 for details) IMPLEMENT PUMP, (see Figure 9-9 for details) SPLIT CLAMP LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/2 O-RING HOSE ASSY ELBOW, 90 DEGREES, (swivel nut) CONNECTOR, (includes item 27) CLAMP COVER PLATE HEX HD CAPSCREW,1/4-20X1-1/2 CLAMP COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4

TL943

8-9

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

900

266

95 96 97 98

267 266 265

269

71

271 62

900

264 268 95

98

266 270

96 97 71

62

272 611

258 243

231

229 230

254 256 257

260 711 259

601

615

322 322

805 801

712 709 245 403 FROM BOOM JOYSTICK

311 701

320 403

311 110 114

FROM STEERING CONTROLLER

101

PAP16950

8-10

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit Item 62 71 95 96 97 98 101 110 114 229 230 231 243 245 254 256 257 258 259 260 264 265 266 267 268 269 270 271 272 311 320 322 403 601 611 615 701 709 711 712 801 805 900

31200256

Part Number 360-6620 367-3289 298-1579 367-3290 367-3292 298-0522 300-6099 331-2387 310-8507 303-8599 298-0473 298-0476 309-6321

361-2845 298-0474 298-0492 361-2844 303-4762 368-0506 430-5176 371-4531 298-0509 371-4528 360-7798 360-7795 360-7799 298-0470 298-0489 300-6096 361-2836 361-2837 303-4760

Qty. 2 2 2 8 4 2 Ref 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 Ref 2 1 Ref 1 1 1 Ref 1 Ref

Description

Rev.

ELBOW, 90 DEGREES, (bulkhead) STEM FITTING, (straight) STEM FITTING, 90 DEGREES LOCKNUT, 3/8-16 DOUBLE BOLT HOSE CLAMP COOLER HOSE POWER BRAKE VALVE, (see Figure 9-11 for details) CONNECTOR, (includes o-ring) CONNECTOR, (includes o-ring) ADAPTER OIL DRAIN VALVE GEAR CLAMP ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) HEX HD CAPSCREW, 1/4-20X2-1/2, GR5 COVER PLATE CLAMP SET PIPE ELBOW, 90 DEGREES, (includes o-ring) RUN TEE, (includes o-ring) CAP CHECK VALVE RUN TEE, (includes o-ring) CONNECTOR, (includes o-ring) PIPE HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY MAIN CONTROL VALVE, (see Figure 9-7 for details) CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, LONG, (includes o-ring) TANDEM IMPLEMENT PUMP, (see Figure 9-9 for details) ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY HYDRAULIC MANIFOLD, (see Figure 9-18 for details) ELBOW, 45 DEGREES, (includes o-ring) RADIATOR ASSY, (see Figure 4-6 for details)

TL943

8-11

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Valve

13 11 12 4 4

TO REAR STEERING CYLINDER

13 11

6 5

5

5

11

7 6

12

12 7

1

14 15

6

10 13

16

7 9

13 11

2

2 12

13 11 12

8

3

TO STEERING CONTROL UNIT

PAL2631

TO FRONT STEERING CYLINDER

8-12

TL943

31200256

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Valve Item 1 2 3 4 5 6 7 8 10 10 11 12 13 14 15 16

31200256

Part Number

Qty.

324-4610 298-1371 360-7766 324-4609 303-4804 8M-0505 NSS 9M-4584 NSS 298-7834 299-0949 297-7021 298-7892 298-7892 297-7016 298-7364 298-7379

Ref 2 2 2 2 4 4 3 2 2 1 5 5 4 5 4 4 4

Description

Rev.

STEER SELECT VALVE, (see Figure 9-13 for details) HOSE ASSY HOSE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585) HOSE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585) HOSE ASSY ELBOW, 90 DEGREES CONNECTOR, (includes o-ring) O-RING CONNECTOR, (includes o-ring) O-RING CLAMP, (Before S/N TBL01599 excluding TBL01551 & TBL01585) COVER HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 CLAMP, (Before S/N TBL01599 excluding TBL01551 & TBL01585) CLAMP, (S/N TBL01599 & After including TBL01551 & TBL01585) HEX HD CAPSCREW, 5/16-18X3/4, GR5 WASHER, 5/16 LOCKWASHER, 5/16

TL943

8-13

HYDRAULIC CIRCUITS

Figure 8-4 Service/Parking Brake

107 106

101

107

1 9 9 5 3

S/N TBL01599 & AFTER INCLUDING TBL01551 & TBL01585

6

4

17

8

2 12

1

10

9 14

11 13

13

16

14 18 15

8-14

TL943

PAL2652

31200256

HYDRAULIC CIRCUITS

Figure 8-4 Service/Parking Brake Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 101 106 107

31200256

Part Number

298-7266 303-4798 303-4738 298-0473 298-6848 298-1433 387-8165 298-6868

298-1434 298-1435

298-1601 298-1610 298-0489 298-7266

Qty. Ref Ref 2 4 4 1 1 1 1 1 Ref Ref 1 1 Ref Ref 1 2 Ref 1 4

Description

Rev.

IMPLEMENT PUMP, (see Figure 9-9 for details) PRIORITY VALVE, (see Figure 9-12 for details) TEST COUPLING LOCKWASHER HEX HD CAPSCREW, 3/8-16X4, GR5 ELBOW, 90 DEGREES, (includes o-ring) TEST COUPLING HOSE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585) HOSE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585) TEST COUPLING FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-11 for details) HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (see Figure 7-3 for details) POWER BRAKE VALVE, (see Figure 9-11 for details) ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR HYDRAULIC MANIFOLD, (see Figure 9-18 for details) ELBOW, 90 DEGREES, LONG, (includes o-ring) TEST COUPLING

TL943

8-15

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit

WITH OUTRIGGERS TO OUTRIGGER CONTROLLER, (see Figure 8-12)

15

6

9

1 3

2

7

15

11

3

12

2 3

13 14

TO HYDRAULIC RESERVOIR, (see Figure 8-2)

SUPPORT IN CAB

3 9

3 10

2

WITHOUT OUTRIGGERS

4

5

10

FROM OUTRIGGER CONTROLLER, (see Figure 8-12)

6 FROM PRIORITY VALVE, (see Figure 8-1)

4 7

16

8

9

WITHOUT OUTRIGGERS

PAL3371

WITH OUTRIGGERS

8-16

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31200256

Part Number 298-0473 NSS 298-1464 298-1437 298-1444 300-6080 298-1436 398-9886 298-1366 310-1392 298-7358 297-7012 298-1585 305-6018

Qty. Ref 4 10 1 1 1 1 1 1 1 2 6 Ref 4 4 4 Ref Ref

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-7 for details) ELBOW, 90 DEGREES, (includes o-ring) O-RING HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY, (without outrigger) HOSE ASSY, (with outriggers) HOSE ASSY, (without outrigger) HOSE ASSY, (with outriggers) CONNECTOR, (includes item 3) BOOM JOYSTICK, (see Figure 7-4 for details) HEX HD CAPSCREW, 1/4-20X1, GR5 LOCKWASHER, 1/4 FLAT WASHER, 1/4 SWIVEL NUT RUN TEE, (with outriggers), (see Figure 8-12 for details) RUN TEE, (with outriggers), (swivel nut), (see Figure 8-12 for details)

TL943

8-17

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit

4 6 208 207

1

206 2 2 2 2

4 114

3

114 101

TO TANK

8

114

114 6

2

5 FROM HYDRAULIC MANIFOLD

7

11 8 9

10

5 WITH OUTRIGGER

7

3 9 11 14 15

9 13 12

PAP14210

8-18

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 101 114 206 207 208

31200256

Part Number 298-7358 360-7799 360-7802 360-7803 360-7804 360-7769 360-7787 298-0494 298-0494 430-5179 298-1524 398-9885 298-0498 430-5177 430-5178 298-0473 298-7372 298-7378 297-7012

Qty. Ref 6 1 1 1 1 1 1 1 2 1 1 1 1 1 1 Ref 5 4 4 4

Description

Rev.

BOOM JOYSTICK, (see Figure 7-4 for details) CONNECTOR, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY RUN TEE, (includes o-ring), (without outriggers) RUN TEE, (includes o-ring), (with outriggers) HOSE ASSY HOSE ASSY HOSE ASSY SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY HOSE ASSY MAIN CONTROL VALVE, (see Figure 9-7 for details) ELBOW, 90 DEGREES, (includes o-ring) WASHER, 1/4 LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1, GR5

TL943

8-19

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder

15 17 15 14

14 1

14

11 2

6 15

12

15

14

12 2 12 7

16

8

6

7 9

8

9

4

5 10

2

8-20

TL943

2

PAL2670

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder Item 1 2 4 5 6 7 8 9 10 11 12 14 15 16 17

31200256

Part Number 298-0476 324-4602 324-4601 298-1485 298-7995 299-0949 298-7436 298-7298 298-1598 298-1612 298-1597 298-7300 298-7305

Qty. Ref 4 1 1 2 2 2 2 Ref 2 4 4 4 2 AR

Description

Rev.

LIFT CYLINDER, (see Figure 9-1 for details) ELBOW, 90 DEGREES, (includes o-ring) TUBE ASSY TUBE ASSY HOSE ASSY HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 COVER PLATE CLAMP SET MAIN CONTROL VALVE, (see Figure 9-7 for details) HOSE ASSY ELBOW, 90 DEGREES, 3/16X1/8 TUBE LUBE FITTING, STRAIGHT, 3/16X1/8 TUBE MALE CONNECTOR, 3/16X1/8 TUBE HOSE ASSY, GREASE TIE WRAP

TL943

8-21

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder

92

40

214

215 216

86

318

318 473 474 475

316

317

437

478

476 418

477 406

104 101

405

PAP16970

8-22

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder Item

Part Number

Qty.

40 86 92 101 104 214 215 216 316 317 318 405 406 418 437 473 474 475 476 477 478

298-1612 298-7298 298-1597

2 2 2 Ref 2 2 2 2 Ref 2 2 1 1 8 4 1 1 1 1 4 4

31200256

298-0468 298-1612 298-1597 298-7300 361-2841 298-0476 361-2847 361-2848 298-7372 298-7378 299-0949 298-7436 297-7021 384-3149 298-0548

Description

Rev.

GREASE FITTING, (straight) HOSE ASSY CONNECTOR MAIN CONTROL VALVE, (see Figure 9-7 for details) CONNECTOR, (includes o-ring) GREASE FITTING, (straight) CONNECTOR GREASE HOSE LIFT CYLINDER, (see Figure 9-1 for details) HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) PIPE ASSY PIPE ASSY WASHER, 1/4 LOCKWASHER, 1/4 COVER PLATE TWIN CLAMP HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 TUBE CLAMP HEX HD CAPSCREW, 1/4-20X3-3/4, GR5 HEX NUT, 1/4-20

TL943

8-23

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-7 Crowd Cylinder

5 6

2

2 4 6

1 7

101 102

11 12 13

7

8

11 12 13 9

10

2

2

8-24

PAL2680

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-7 Crowd Cylinder Item 1 2 4

5 6 7 8 9 10 11 12 13 101 102

31200256

Part Number 298-0468 298-1448 331-1594 335-3058 298-1449 331-1595 298-1638 298-1441 324-4603 324-4604

298-7249 300-6101

Qty. Ref 4 1 1 1 1 1 2 2 1 1 Ref Ref Ref Ref AR 2

Description

Rev.

CROWD CYLINDER, (see Figure 9-2 for details) CONNECTOR, (includes o-ring) TUBE ASSY, (Before S/N TBL01198 excluding TBL00104) TUBE ASSY, (S/N TBL01198 thru TBL01377) TUBE ASSY, (S/N TBL01378 & After including TBL00104) TUBE ASSY, (Before S/N TBL01196) TUBE ASSY, (S/N TBL01196 & After) CLAMP HOSE ASSY TUBE ASSY TUBE ASSY MAIN CONTROL VALVE, (see Figure 9-7 for details) HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (see Figure 8-6 for details) COVER PLATE, (see Figure 8-6 for details) CLAMP SET, (see Figure 8-6 for details) NYLON HOSE SHEAVE TIE-STRAP

TL943

8-25

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-7 Crowd Cylinder

9 116

9

104

317 103 116

411

573 574 575

507

537 578

204

518 508

201

8-26

576

577

204 PAL5400

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-7 Crowd Cylinder Item

Part Number

Qty.

9 103 104 116 201 204 317 411 507 508 518 537 573 574 575 576 577 578

298-0468 335-3058 298-1638 331-1595

2 1 2 1 Ref 2 Ref 2 1 1 8 4 1 1 1 1 4 4

31200256

298-0468 324-4611 361-2849 361-2850 298-7372 298-7378 299-0949 298-7436 297-7021 384-3149 298-0548

Description

Rev.

CONNECTOR, (includes o-ring) TUBE ASSY, (left) CLAMP TUBE ASSY, (right) MAIN CONTROL VALVE, (see Figure 9-7 for details) CONNECTOR, (includes o-ring) CROWD CYLINDER, (see Figure 9-2 for details) HOSE ASSY PIPE ASSY PIPE ASSY WASHER, 1/4 LOCKWASHER, 1/4 COVER PLATE TWIN CLAMP HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 TUBE CLAMP HEX HD CAPSCREW, 1/4-20X3-3/4, GR5 HEX NUT, 1/4-20

TL943

8-27

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Tilt Compensating Cylinder

26 37

16

17

27 30

22

12 19 18

23 28 29

12

25 24

20

21

31

11 35

31

14

36 35

34

15 9 8

32

34 33

15

32

13

20 18

6

19

8

9

19

1 101

5 2

4

PAP14010

2

8-28

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Tilt Compensating Cylinder Item 1 2 4 5 6 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 101

31200256

Part Number 298-0466 324-4608 324-4607 298-1486 298-0497 298-0475 298-1657 298-1442 298-1482 298-1479 298-1478 299-6644 298-7437 305-2110 298-0520 298-0505 303-4899 297-7030 298-7365 298-1475 299-0539 298-7380 298-8049 298-0502 298-1476 298-0475 298-1598 298-7300 298-1597 298-1612

Qty. Ref 2 1 1 2 2 4 Ref 2 Ref 1 1 1 1 5 5 5 2 2 1 2 2 1 1 2 2 2 2 2 2 2 2 2 Ref Ref

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-7 for details) CONNECTOR, (includes o-ring) TUBE ASSY TUBE ASSY HOSE ASSY SWIVEL NUT RUN TEE, 1/2 TUBE ELBOW, 90 DEGREES, (includes o-ring) COMPENSATING CYLINDER, (see Figure 9-4 for details) CLAMP TILT CYLINDER, (see Figure 9-3 for details) HOSE ASSY HOSE ASSY TUBE ASSY TUBE ASSY COVER PLATE CLAMP SET HEX BOLT, 5/16X1-3/8 FITTING, 90 DEGREES BULKHEAD FITTING, 90 DEGREES HOSE BRACKET HEX HD CAPSCREW, 3/8-16X7/8, GR5 FLAT WASHER, 3/8 HOSE ASSY HOSE RETAINER LOCKWASHER, 3/8 HEX NUT, 3/8-16 BULKHEAD UNION, 9/16-16X1/2, TUBE HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) MALE ELBOW, 90 DEGREES, 3/16X1/8 TUBE HOSE ASSY, GREASE MALE CONNECTOR, 3/16X1/8 TUBE LUBE FITTING, STRAIGHT, 1/8X27 HOSE SHEAVE, (see Figure 2-3 for details) HOSE CLAMP, (see Figure 8-11 for details)

TL943

8-29

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Tilt Compensating Cylinder

13 90 119

118 73 87

14

212

16

88 89

75 26 15 71

478 76

304

476 315

437

418 477

12 74

214

215

72 71 304 72

501

503

315

409 410

216

66

K1 PAP14140

8-30

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Tilt Compensating Cylinder Item

Part Number

Qty.

12 13 14 15 16 26 66 71 72 73 74 75 76 87 88 89 90 118 119 212 214 215 216 304 315 409

297-7030 298-1475 358-2294 298-8049 298-0502 298-7380 298-1476 298-0475 298-0505 298-0520 303-4899 298-7365 298-7437 299-6644 305-2110 298-1657 298-1478 298-1479 324-4612 298-1612 298-1597 298-7300 298-0475 327-9018 361-2851

2 1 1 2 2 2 Ref 2 2 2 2 1 2 4 4 4 2 1 1 2 2 2 2 2 2 Ref

410

390-7505 361-2852

1 Ref

390-7506 298-7372 298-7378 384-3149

1 8 4 1 4 4 Ref 2

418 437 476 477 478 501 503

K1

31200256

298-0548 309-2963

1

Description

Rev.

HEX HD CAPSCREW, 3/8-16X7/8, GR5 TWINLINE HOSE HOSE SUPPORT HEX NUT, 3/8-16 BULKHEAD LOCKWASHER, 3/8 TILT CYLINDER, (see Figure 9-3 for details) HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) BULKHEAD, 90 DEGREES BULKHEAD, 90 DEGREES, (swivel nut) HOSE BRACKET FLAT WASHER, 3/8 CLAMP SET COVER PLATE HEX BOLT, 5/16X1-3/8 CLAMP TUBE ASSY TUBE ASSY HOSE ASSY GREASE FITTING, (straight) CONNECTOR GREASE HOSE ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY PIPE ASSY, (Before S/N TBL01669), (no longer available, use Kit K1 for the replacement) PIPE ASSY, (S/N TBL01669 & After) PIPE ASSY, (Before S/N TBL01669), (no longer available, use Kit K1 for the replacement) PIPE ASSY, (S/N TBL01669 & After) WASHER, 1/4 LOCKWASHER, 1/4 TUBE CLAMP HEX HD CAPSCREW, 1/4-20X3-3/4, GR5 HEX NUT, 1/4-20 MAIN CONTROL VALVE, (see Figure 9-7 for details) CONNECTOR, (includes o-ring)

TUBE REPLACEMENT KIT

TL943

8-31

HYDRAULIC CIRCUITS

Figure 8-9 Sway Cylinder

14

15 9 10

15 5 3

4

15 7

8

12 13

12

9

15 8

13

2 1

PAP16960

8-32

TL943

31200256

HYDRAULIC CIRCUITS

Figure 8-9 Sway Cylinder Item 1 2 3 4 5 7 8 9 10

Part Number

Qty.

Description

298-8157 298-7988 298-7378 298-7358 298-1443 298-1447 361-2872 298-1446 361-2871 298-0466

Ref 1 3 3 2 2 1 1 1 1 2

SWAY CYLINDER, (see Figure 9-5 for details) SWAY CYLINDER VALVE HEX HD CAPSCREW, 1/4-20X1-3/4, GR5, (torque to 530-565 lb-ft) LOCKWASHER, 1/4 CONNECTOR, (includes o-ring) HOSE ASSY TUBE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585) TUBE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585) TUBE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585) TUBE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585) CONNECTOR, (includes o-ring), (Before S/N TBL01599 excluding TBL01551 & TBL01585) CONNECTOR, (includes o-ring), (S/N TBL01599 & After including TBL01551 & TBL01585) FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1, GR5 MAIN CONTROL VALVE, (see Figure 9-7 for details) CLAMP SET

2 12 13 14 15

31200256

298-7372 297-7012 298-7833

4 4 Ref 4

TL943

Rev.

8-33

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-10 Outrigger Cylinders, (if equipped)

TO HYDRAULIC RESERVOIR, (see Figure 8-2)

18

24

23 22

16

17

13 21 20

13

23

15 14

3 4 5

2

3 4 5

12

7 6

11 19

2

8

9 3 4 5

2

1 2

1

PAL1511

8-34

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-10 Outrigger Cylinders, (if equipped) Item 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24

31200256

Part Number 298-1499 297-7019 299-6644 298-7438 303-4878 303-4875 303-4876 303-4877 303-4872 312-2685 304-4553 303-4871 303-4907 303-4873 303-4762 305-3787 298-7356 298-0465 298-0470 303-4756

Qty. Ref 4 4 4 4 1 1 1 1 1 1 2 1 1 1 1 Ref 1 Ref 4 2 2 2

Description

Rev.

OUTRIGGER CYLINDER, (see Figure 9-6 for details) HOSE ASSY HEX HD CAPSCREW, 5/16-18X1-3/8 COVER PLATE CLAMP TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY BULKHEAD FITTING TUBE ASSY HYDRAULIC RETURN TUBE TUBE ASSY SWIVEL RUN TEE OUTRIGGER MAIN CONTROL VALVE, (see Figure 9-8 for details) OUTRIGGER VALVE ASSY, (includes items 20 thru 24) OUTRIGGER CONTROL VALVE, (see Figure 9-15 for details) CONNECTOR, (includes o-ring) CONNECTOR, (includes o-ring) CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring)

TL943

8-35

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-10 Outrigger Cylinders, (if equipped)

3

56 55

54

53

13

302 68 16

1

2 3 4

211

9

10

26 25

304

21 20

24

303

306

115

17 307 303 24

22

23

6 12

9

11

25 26 115

114

114

PY5410

8-36

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-10 Outrigger Cylinders, (if equipped) Item 1 2 3 4 6 9 10 11 12 13 16 17 20 21 22 23 24 25 26 53 54 55 56 68 114 115 211 302 303 304 306 307

31200256

Part Number

298-7380 298-8049 298-0499 304-4553 360-7775 360-7776 360-7777 360-7797

360-7779 360-7780 360-7781 360-7782 298-7438 299-6644 297-7019 298-1609 298-7374 297-7032 360-7791 298-1499 298-0470 298-0464 298-0475 298-7355 148-8408

Qty. Ref 4 8 4 1 2 1 1 1 1 1 Ref 1 1 1 1 4 4 4 Ref 4 4 4 1 Ref 4 1 2 2 2 1 3

Description

Rev.

MAIN CONTROL VALVE ASSY, (see Figure 9-7 for details) CARRIAGE BOLT, 3/8-16X1-1/2, GR2 LOCKWASHER, 3/8 HEX NUT, 3/8-16 ADAPTER, BRANCH TEE, (includes o-ring) FITTING, BULKHEAD UNION HYDRAULIC PIPE HYDRAULIC PIPE HYDRAULIC PIPE HYDRAULIC PIPE HOSE ASSY OUTRIGGER CONTROL VALVE ASSY, (see Figure 9-15 for details) HYDRAULIC PIPE HYDRAULIC PIPE HYDRAULIC PIPE HYDRAULIC PIPE CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/8, GR5 OUTRIGGER VALVE COVER, (see Figure 1-1 for details) TINNERMAN NUT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HYDRAULIC PIPE OUTRIGGER CYLINDER, (see Figure 9-6 for details) HOSE ASSY ADAPTER, STRAIGHT, (includes o-ring) ADAPTER, STRAIGHT, (includes o-ring) ADAPTER, STRAIGHT, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, STRAIGHT, (includes o-ring) ADAPTER, PLUG

TL943

8-37

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics

604

302 104

601

103 101 126

113 603 605

602

102 202 201 111 114

116

124

120

121

106 128 112

124

122

105

123 110

115 411

412

414

115 410

313 318

413

317

109 414 109

506 507

316 503 505 506 503 505

504 504 501

508 307

502 308

1

PAP14020

8

8-38

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Item

Part Number

Qty.

1 8

298-0466

Ref 2

MAIN CONTROL VALVE“Main Control Valve” on page 9-28 STRAIGHT THREAD CONNECTOR, (includes o-ring)

101 102 103 104

299-1327 298-1742 298-6830 298-7245 299-6683

1 2 1 1 Ref

297-7030 298-7365 298-0506 298-0520 299-0537 298-8049 298-1475 298-0502 298-1477 298-0505 303-4900 298-7437 299-6644 305-2110 298-1657 298-8264 298-7380 298-1481 298-1480

2 2 2 2 1 2 1 2 2 4 1 4 4 4 2 1 2 1 1 Ref 1 1 2 1 1 1 1 1 1 1 2 3 1 6 6 6 6 3 1 1

AUX HYDRAULICS ASSY, (includes items 101 thru 202) THRUST WASHER RETAINING RING HOSE SHEAVE PULLEY HOSE RETAINER ASSY, (not available to order, see items 601 thru 605 for service) HEX HD CAPSCREW, 3/8-16X7/8, GR5 FLAT WASHER, 3/8 BULKHEAD FITTING ELBOW, 90 DEGREES HOSE RETAINER HEX NUT, 3/8-16 HOSE ASSY BULKHEAD UNION, 9/16-16X1/2, TUBE HOSE ASSY BULKHEAD FITTING, 90 DEGREES, (includes o-ring) HOSE BRACKET CLAMP COVER PLATE HEX BOLT, 5/16X1-3/8 HOSE CLAMP RETRACT SHEAVE PIN SPRING LOCKWASHER, 3/8 HYDRAULIC TUBE HYDRAULIC TUBE PIN, (see Figure 2-3 for details) TUBE ASSY TUBE ASSY HOSE ASSY CLAMP COVER PLATE HEX BOLT, 5/16X1-3/8 DUST CAP QUICK DISCONNECT COUPLING, FEMALE DUST PLUG QUICK DISCONNECT COUPLING, MALE ELBOW, 90 DEGREES BOLT, 1/4-20X1.5 CLAMP HEX NUT, 1/4-20 FLAT WASHER, 1/4 LOCKWASHER, 1/4 FLAT WASHER, 1/4-20 HEX HD CAPSCREW, 0.25-20X3.25, G5 CLAMP HOSE RETAINER, RH

105 106 109 110 111 112 113 114 115 116 120 121 122 123 124 126 128 201 202 302 307 308 313 316 317 318 410 411 412 413 414 501 502 503 504 505 506 507 508 601

31200256

298-1560 298-1559 324-4615 298-7437 299-6644 305-2110 300-6103 300-6078 300-6084 300-6079 300-6095 297-7013 325-5901 298-0548 298-7372 298-7378 298-7363 351-0418 298-8239

Description

TL943

Rev.

D, 7

D

8-39

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics (Continued) Item

Part Number

Qty.

602 603 604 605

298-8256 298-8030 298-8067

1 4 4 AR

8-40

Description

Rev.

PAD SOCKET FLAT HD CAPSCREW, #10-24X5/8 HEX NUT, #10-24 LOCTITE® 277TM

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

8-41

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics

304 104 301

302 303 305

102

103

126

121 122 123 124 201

120 113

202

116

714

101

413 114 106 105

726

715

13 10

520

521 513

514

14

11

110

578 537

115

12

522

576 518

109

518 577

14

601 109 603 514 513

8-42

TL943

PAL5490

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Item

Part Number

Qty.

10 11 12 13 14

300-6103 300-6078 300-6084 300-6079 300-6095

1 1 1 1 2

299-1327 298-1742 298-6830 298-7245 299-6683 297-7030 298-7365 298-0506 298-0520 298-1475 298-0502 298-1477 298-0505 303-4900 298-7437 299-6644 305-2110 298-1657 298-8264 298-1481 298-1480 298-8239 298-8256 298-8030 298-8067

1 2 1 1 1 2 2 2 2 1 2 2 2 1 4 4 4 2 1 1 1 1 1 4 4 AR 2 1 1 8 1 1 1 4 1 4 4 Ref 2 1 2 2

101 102 103 104 105 106 109 110 113 114 115 116 120 121 122 123 124 126 201 202 301 302 303 304 305 413 513 514 518 520 521 522 537 576 577 578 601 603 714 715 726

31200256

324-4615 361-2854 361-2853 298-7372 298-7437 299-6644 297-7019 298-7378 384-3149 298-0548 309-2963 358-2294 298-8049 298-7380

Description

Rev.

DUST CAP QUICK DISCONNECT COUPLING, FEMALE DUST PLUG QUICK DISCONNECT COUPLING, MALE ELBOW, 90 DEGREES, (swivel nut), (includes o-ring) AUX HYDRAULICS ASSY, (includes items 101 thru 202) THRUST WASHER RETAINING RING HOSE PULLEY HOSE RETAINER ASSY, (includes items 301 thru 305) HEX HD CAPSCREW, 3/8-16X7/8, GR5 FLAT WASHER, 3/8 BULKHEAD, 90 DEGREES ELBOW, 90 DEGREES, (swivel nut) TWINLINE HOSE BULKHEAD FITTING HYDRAULIC HOSE BULKHEAD, 90 DEGREES HOSE BRACKET CLAMP SET COVER PLATE HEX BOLT, 5/16X1-3/8 CLAMP RETAINER SHEAVE PIN TUBE ASSY TUBE ASSY HOSE RETAINER PAD FLAT HD SCREW, #10-24X5/8 HEX NUT, #10-24 LOCTITE® 277TM HOSE ASSY PIPE ASSY PIPE ASSY WASHER, 1/4 CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/8, GR5 LOCKWASHER, 1/4 TUBE CLAMP HEX HD CAPSCREW, 1/4-20X3-3/4, GR5 HEX NUT, 1/4-20 MAIN CONTROL VALVE, (see Figure 9-7 for details) CONNECTOR, (includes o-ring) HOSE SUPPORT HEAVY HEX NUT, 3/8-16 LOCKWASHER, 3/8

TL943

E, 8

D

8-43

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Joysticks, (if equipped)

4

16

16

13

5

2 8

9

17 FROM JOYSTICK, (see Figure 8-5)

19 20

17 TO JOYSTICK, (see Figure 8-5)

15 TO HYDRAULIC RESERVOIR, (see Figure 8-2)

14

FROM PRIORITY VALVE, (see Figure 8-1)

10 1 6 7

3

12

11

8-44

18 PAL3310

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Joysticks, (if equipped) Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

297-7012 297-7017 298-7356 298-0489 298-0498 298-0549 298-7363 298-7364

4 3 4 1 1 4 4 3 Ref 1 Ref 4 1 Ref Ref 2 Ref Ref 3 3

31200256

303-4866 303-4879 298-0493

298-0507

297-7025 298-7364

Description

Rev.

HEX HD CAPSCREW, 1/4-20X1.00, GR5 HEX HD CAPSCREW, 5/16-18X1, GR5 CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES CONNECTOR, BRANCH TEE, (swivel nut), (includes o-ring) NUT, 1/4-20, GR2 FLAT WASHER, 1/4 FLAT WASHER, 5/16 CONTROLLER, (see Figure 7-5 for details) CONTROLLER BRACKET OUTRIGGER CONTROL VALVE, (see Figure 9-15 for details) HOSE ASSY CONNECTOR, BRANCH TEE, (includes o-ring) HOSE ASSY, (see Figure 8-1 for details) HOSE ASSY, (see Figure 8-2 for details) ELBOW, 90 DEGREES, (swivel nut), (includes o-ring) HOSE ASSY, (see Figure 8-5 for details) CONNECTOR, (see Figure 8-10 for details) HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 FLAT WASHER, 5/16

TL943

8-45

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Joysticks, (if equipped)

84

35

47 30

34 19

18

101

18

33 36 37

46

45

17 46

PY5390

8-46

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Joysticks, (if equipped) Item 17 18 19 30 33 34 35 36 37 45 46 47 84 101

31200256

Part Number 298-7364 297-7012 297-7017 303-4866 298-7363 298-0549 298-7356 326-2026 298-0489 298-0473 298-7356

Qty. Ref 6 3 4 3 1 Ref 4 4 4 4 1 1 4

Description

Rev.

OUTRIGGER VALVE ASSY, (see Figure 9-15 for details) WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5 HEX HD CAPSCREW, 1/4-20X1, GR5 HEX HD CAPSCREW, 5/16-18X1, GR5 BRACKET CONTROLLER, (see Figure 7-7 for details) WASHER, 1/4 HEX LOCKNUT, 1/4-20 ADAPTER, STRAIGHT, (includes o-ring) HOSE ASSY ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, STRAIGHT, (includes o-ring)

TL943

8-47

HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-48

TL943

31200256

SECTION 9 HYDRAULIC COMPONENTS

31200256

TL943

Before S/N TBL00970 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

1

20

2 19

21 3 4 3

24

6

9

23

7

10

8 7

5 11 12 1

13

14 15

16

17

4

3

18 18

2

22

20

K1 SERVICE NOTES: PISTON TORQUE FOR ITEMS 5. 1. TORQUE ITEM 5 IN SEQUENCE SHOWN AT 150 LB-FT 2. TORQUE ITEM 5 IN SEQUENCE SHOWN AT 300 LB-FT 3. TORQUE ITEM 5 IN SEQUENCE SHOWN AT 460 LB-FT 4. CHECK TORQUE IN CIRCULAR PATTERN. (MIN 2 TIMES)

23 24 PAP14540

9-2

TL943

31200256

Before S/N TBL00970 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

298-8627 298-1682 423-4572 Use Kit K1 Use Kit K1 305-5474 305-5475 Use Kit K1 Use Kit K1 299-0212 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 299-0211 298-1663 Use Kit K1 305-5479 299-0528 299-0251 298-8810 337-7994 298-7393 297-7078

1 2 1 2 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2

LIFT CYLINDER, (includes items 1 thru 18) GREASE FITTING HOLDING VALVE CARTRIDGE, (includes item 19), (torque to 44 lb-ft) WEAR RING PISTON SEAL CAPSCREW, (torque to 460 lb-ft) PISTON BACK-UP RING O-RING CASE ASSY SEAL WEAR RING STEP SEAL U-CUP O-RING HEAD SETSCREW CANNED WIPER SHAFT ASSY SEAL KIT, CARTRIDGE BUSHING PIN PIN HARD WASHER, 5/8 HEX HD CAPSCREW, 5/8-11X1-1/4, GR8, (torque to 200-215 lb-ft)

K1

299-0515

1

SEAL KIT, (includes items 3, 4, 7, 8, 10 thru 14 & 17)

31200256

Description

TL943

Rev.

9-3

S/N TBL00970 thru TBL01598 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

1

20

2 19

21 3 4 3

24

9

23

5 6

10

7

11

25 12

13

8

7

14 15

16

17

18

22

K1 20

24

9-4

TL943

23 PY2031

31200256

S/N TBL00970 thru TBL01598 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

K1

31200256

Part Number

Qty.

324-9540

298-8810 337-7994 298-7393 297-7078 363-1201

1 2 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 2 2 1

LIFT CYLINDER, (includes items 1 thru 18) GREASE FITTING HOLDING VALVE CARTRIDGE, (includes item 19), (torque to 44 lb-ft) WEAR RING PISTON SEAL CAPSCREW, (torque to 4000 lb-ft) PISTON ASSY BACK-UP RING O-RING BARREL ASSY, (includes item 20) PISTON SEAL WEAR RING BUFFER SEAL ROD SEAL O-RING ROD BEARING ASSY, (torque to 700 lb-ft) CAPSCREW WIPER ROD ASSY, (includes item 20) SEAL KIT BUSHING PIN PIN HARD WASHER, 5/8 HEX HD CAPSCREW, 5/8-11X1-1/4, GR8, (torque to 200-215 lb-ft) WASHER

363-1202

1

SEAL KIT, (includes items 3, 4, 7, 8, 10 thru 14 & 17)

423-4572 Use Kit K1 Use Kit K1 363-1200 363-1198 Use Kit K1 Use Kit K1 363-1196 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 363-1199 305-5431 Use Kit K1 363-1197 299-0528

Description

TL943

Rev. B

9-5

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

1 2 26 27

20

21 3 4 3 5 9 24

6

23

10

7

11

25 12

13

8

7

14 15

16

17

18 K1

22

20

1

23 24

PAP14270

9-6

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder Item

Part Number

Qty.

Description

Rev.

361-2843 361-2867

Ref 1

E E

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27

305-5460 373-3613 Use Kit K1 Use Kit K1 363-1200 363-1198 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 363-1199 305-5431 Use Kit K1 363-1197

4 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 4 1 1 2 2 1 4 AR

LIFT CYLINDER, (includes 361-2867, item 2 & item 2 from Figure 8-6) LIFT CYLINDER, (no longer available, use 361-2843 for replacement or items 1, 3 thru 18 & 25) GREASE FITTING HOLDING VALVE CARTRIDGE WEAR RING PISTON SEAL CAPSCREW PISTON ASSY BACK-UP RING O-RING BARREL ASSY PISTON SEAL WEAR RING BUFFER SEAL ROD SEAL O-RING ROD BEARING ASSY CAPSCREW WIPER ROD ASSY, (includes item 20) BUSHING PIN PIN HARD WASHER, 5/8 HEX HD CAPSCREW, 5/8-11X1-1/4, GR8 WASHER HEX SOC HD SCR, M8X45 LG LOCTITE® 242TM

K1

363-1202

31200256

298-8810 337-7994 298-7393 297-7078 363-1201 8T-0338

1

SEAL KIT, (includes items 3, 4, 7 thru 14 & 17)

TL943

9-7

Before S/N TBL01001 HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder

1 2

3 4 5

20

4

21 1

6

19

18

7

17 16

8 15 14

13 12 11

K1

10

9

PY4640

9-8

TL943

31200256

Before S/N TBL01001 HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder Item

Part Number

Qty.

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

298-8618 299-0215 423-4572 299-0528 298-1647 Use Kit K1 Use Kit K1 299-0213 Use Kit K1 305-5488 299-0214 298-1851 Use Kit K1 299-0216 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 299-7150 298-7314 298-6861

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

CROWD CYLINDER, (includes items 1 thru 19) CASE ASSY HOLDING VALVE CARTRIDGE, (torque to 44 lb-ft) SEAL KIT LOCK NUT, (torque to 1000 lb-ft) WEAR RING PISTON SEAL PISTON O-RING SPACER SHAFT SET SCREW, (torque to 11 lb-ft) CANNED WIPER HEAD, (torque to 100 lb-ft) O-RING U-CUP STEP SEAL WEAR RING BACK-UP RING O-RING WEAR BAND RETAINING RING CYLINDER PIN

K1

299-0516

1

SEAL KIT, (includes items 4, 5, 7, 11 & 13 thru 18)

1 2

31200256

Description

TL943

Rev. C

9-9

S/N TBL01001 & After HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder

1 8

7 18 15 20

18

21 1

3

2

10

9

12

5

17 14 13

11 4

16

19

6

K1

PAL2262

9-10

TL943

31200256

S/N TBL01001 & After HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder Item

Part Number

Qty.

9 10 11 12 13 14 15 16 17 18 19 20 21

324-8347 385-8051 385-8052 385-8053 385-8054 385-8055 385-8056 417-5004 423-4572 299-0528 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 298-7314 298-6861

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

CROWD CYLINDER, (includes items 1 thru 19) CASE ASSY WEAR WASHER PISTON HEAD GLAND, (torque to 300-400 lb-ft) ROD SPACER SHAFT ASSY LOCK NUT, (torque to 745-825 lb-ft) HOLDING VALVE, (torque to 105-115 lb-ft) SEAL KIT O-RING O-RING O-RING BACK-UP RING U-CUP BUFFER SEAL T-SEAL WIPER WEARBAND WEARBAND LOCKING INSERT RETAINING RING CYLINDER PIN

K1

385-8057

1

SEAL KIT, (includes items 9 thru 19)

1 2 3 4 5 6 7 8

31200256

Description

TL943

Rev. B

9-11

Before S/N TBL00970 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

1 23

19 18

3 7

28

25

6 2

7 4 5

24

8 2

12 16 14 13 17 10 11

15

22

21

18

9

K1

20

PAP14550

9-12

TL943

31200256

Before S/N TBL00970 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28

K1

31200256

Part Number

Qty.

Description

298-8648 354-5048 299-0499 NSS 298-7422 299-0686 299-0765 Use Kit K1 Use Kit K1 Use Kit K1 298-1663 299-0254 Use Kit K1 Use Kit K1 Use Kit K1 299-0977 Use Kit K1 Use Kit K1 298-1682 299-0861 299-0859 299-0255 298-8316 299-7183 297-7077 298-7392 298-8651

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 3 2 1 1 1 2 1 1 1

TILT CYLINDER, (includes items 1 thru 23) CARTRIDGE VALVE, (torque to 44 lb-ft) SEAL KIT CASE ASSY LOCKNUT, (torque to 2025-2075 lb-ft) PISTON ASSY, (includes items 5 thru 8) PISTON PISTON SEAL WEAR RING O-RING SET SCREW HEAD ASSY, (includes items 11 thru 17) HEAD, (torque to 550-600 lb-ft) STEP SEAL U-CUP U-CUP CANNED WIPER WEAR RING O-RING GREASE FITTING BUSHING, (manganese phosphate coating) BUSHING, (manganese phosphate coating) SHAFT ASSY, (includes item 20) O-RING PLUG, (torque to 10-15 lb-ft) HEX HD CAPSCREW, 1/2-13X1.25, GR8, (hand torque to 100-110 lb-ft) WASHER, 1/2 PIN

299-0529

1

SEAL KIT, (includes items 6, 7, 8, 12, 13, 14, 16 & 17)

TL943

Rev.

9-13

S/N TBL00970 & After HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder 28

18 24

25

1

18

23

19 3 7

72

6 2

7

73 4 5 73

8

2 12 16 14 13

17 10 11 15 24

K1

21

18

9

22

PY2022

9-14

TL943

31200256

S/N TBL00970 & After HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder Item

Part Number

Qty.

1

324-9541 354-5048 299-0499

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 3 2 1 1 1 1 1 1 1 1 2 AR AR AR

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 72 73 118 119 120

K1

31200256

NSS Use Kit K1 Use Kit K1 Use Kit K1 305-5431 NSS Use Kit K1 Use Kit K1 Use Kit K1 NSS Use Kit K1 Use Kit K1 305-5460 304-2255

304-2256 297-7077 298-7392 298-8651 298-7314 309-6302 323-7264

1

Description TILT CYLINDER, (includes items 1 thru 23) RELIEF VALVE, (torque to 44 lb-ft) SEAL KIT BARREL ASSY, (includes item 19) LOCKNUT, (torque to 2025-2075 lb-ft) PISTON ASSY, (includes items 5 thru 8) PISTON PISTON SEAL WEAR RING O-RING CAPSCREW ROD BEARING ASSY, (includes items 11 thru 17) ROD BEARING PISTON SEAL ROD SEAL BUFFER SEAL WIPER WEAR RING O-RING GREASE FITTING BUSHING, (manganese phosphate coating) PLUG, (torque to 10-15 lb-ft) ROD ASSY BUSHING, (manganese phosphate coating) PLUG, (torque to 10-15 lb-ft) HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 WASHER, 1/2 PIN PIN RETAINING RING WASHER, SHIM, (not shown) WASHER, SHIM, (not shown) WASHER, SHIM, (not shown)

Rev. B

SEAL KIT, (includes items 6, 7, 8, 12, 13, 14, 16 & 17)

TL943

9-15

Before S/N TBL00990 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

21

20

1

22

2 6 5 6

24

23

3 4

1

7

16 15 11 15 12

13 9 10 14

17

18 8

25 K1 26

21

19

24

23 PAP14560

9-16

TL943

31200256

Before S/N TBL00990 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

K1

31200256

Part Number

Qty.

298-8649 299-0256 298-1646 299-0257

298-1682 298-8650 298-7392 297-7077 298-8287 298-8131

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3 1 2 2 1 1

COMPENSATING CYLINDER, (includes items 1 thru 21) CASE ASSY, (includes item 20) LOCKNUT, (torque to 2025-2075 lb-ft) PISTON ASSY, (includes items 4 thru 7) PISTON PISTON SEAL WEAR RING O-RING SET SCREW HEAD ASSY, (includes items 10 thru 16) HEAD, (torque to 550-600 lb-ft) STEP SEAL U-CUP U-CUP CANNED WIPER WEAR RING O-RING O-RING SHAFT ASSY, (includes item 19) BUSHING, (manganese phosphate coating) BUSHING, (manganese phosphate coating) GREASE FITTING PIN HARD WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft) PIN KEEPER PLATE

299-0530

1

SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)

Use Kit K1 Use Kit K1 Use Kit K1 298-1663 299-0254 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 298-7409 299-0859

Description

TL943

Rev.

9-17

S/N TBL00990 & After HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

21

20

1

22

2 6 5 6

24

23

3 4

1

16 15

7 11

15 12

13 9 10 14

K1

18

8

25

26

19

24

9-18

TL943

23

21

PY3771

31200256

S/N TBL00990 & After HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26

K1

31200256

Part Number

Qty.

324-9539

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 3 1 1 1 1 1

COMPENSATING CYLINDER, (includes items 1 thru 21) BARREL ASSY, (includes item 20) LOCKNUT, (torque to 2025-2075 lb-ft) PISTON ASSY, (includes items 4 thru 7) PISTON PISTON SEAL WEAR RING O-RING CAPSCREW ROD BEARING ASSY, (includes items 10 thru 16) ROD BEARING, (torque to 550-600 lb-ft) BUFFER SEAL ROD SEAL PISTON SEAL WIPER WEAR RING O-RING ROD ASSY, (includes item 19) BUSHING, (manganese phosphate coating) BUSHING, (manganese phosphate coating) GREASE FITTING PIN HARD WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft) PIN KEEPER PLATE

1

SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)

NSS Use Kit K1 Use Kit K1 Use Kit K1 305-5431 NSS Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 304-2256 304-2255 305-5460 298-8650 298-7392 297-7077 298-8287 298-8131

Description

TL943

Rev. B

9-19

Before S/N TBL00944 HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder

7 17 17 1 2 3 4 19

3

18

5 1 6

15 13

14 13 16

12 11

10

8 9

7

17 K1 20

19

PAP14570

9-20

TL943

31200256

Before S/N TBL00944 HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

K1

31200256

Part Number

Qty.

Description

298-8626 305-5491 298-1653 Use Kit K1 Use Kit K1 299-0672 Use Kit K1 298-1682 299-0217 298-1663 Use Kit K1 299-0218 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 298-7035 298-6831 298-7034

1 1 1 2 1 1 1 3 1 1 1 1 1 2 1 1 1 3 1 4 1

SWAY CYLINDER, (includes items 1 thru 17) CASE ASSY LOCK NUT, (torque to 400 lb-ft) WEAR RING PISTON SEAL PISTON O-RING GREASE FITTING SHAFT ASSY SET SCREW CANNED WIPER HEAD BACK-UP RING ROD SEAL STEP SEAL O-RING U-CUP BUSHING SWAY CYLINDER PIN RETAINING RING SWAY PIN

299-0517

1

SEAL KIT, (includes items 3, 4, 6, 10 & 12 thru 16)

TL943

Rev. C

9-21

S/N TBL00944 & After HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder

10

3 1

1

2

8 105

19 16

107

19 5

13

11

20 12 6 18 15

14

10 17 7

K1 1 106 107

9-22

TL943

PY1101

31200256

S/N TBL00944 & After HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder Item 1 2 3 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 105 106 107

K1

31200256

Part Number

Qty.

324-8346

1 3 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 2 1 1 4

SWAY CYLINDER, (includes items 1 thru 20) BEARING CASE ASSY GASKET PISTON HEAD GLAND SHAFT ASSY LOCKNUT, (torque to 720-800 lb-ft) GREASE FITTING O-RING O-RING POLYPAK U-CUP BUFFER SEAL T-SEAL SCRAPER WEARBAND WEARBAND LOCKING INSERT SWAY CYLINDER PIN CYLINDER PIN RETAINING RING

1

SEAL KIT, (includes items 11 thru 20)

NSS 417-5000

417-5004 315-4253 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 298-7035 298-7034 298-6831

Description

TL943

Rev. A

9-23

Before S/N TBL01591 excluding TBL01585 HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder, (if equipped)

24

23

26 25

27 22 19 28

22

17

20

21

20 1 2

3 4

18

5 6

4 7

2 9 10

8 11 12 29

13

14 15

16

17

K1 18

9-24

TL943

PY0891

31200256

Before S/N TBL01591 excluding TBL01585 HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder, (if equipped) Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

299-1323 298-6909 305-2106 305-5459 Use Kit K1 Use Kit K1 Use Kit K1 305-2088 Use Kit K1 Use Kit K1 Use Kit K1 305-5431 305-2089 Use Kit K1 Use Kit K1 Use Kit K1 305-2087 305-5460 305-2090 298-6906 298-1645 298-6844 299-7116 299-0852 298-7358 305-6020 298-8002 298-7380 299-0396 Use Kit K1

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 2 1 2 2 3 3 1 1

OUTRIGGER CYLINDER ASSY, (includes all items) OUTRIGGER CYLINDER, (includes items 2 thru 18 & 29) BARREL, (includes item 18) LOCKNUT, (torque to 1300-1350 lb-ft) WEAR RING PISTON SEAL EXPANDER PISTON O-RING O-RING BACK-UP RING CAPSCREW HEAD STEP SEAL U-CUP CANNED WIPER SHAFT ASSY, (includes item 18) GREASE FITTING BUSHING OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23) O-RING THERMAL RELIEF VALVE VALVE SEAL KIT CHECK CARTRIDGE CONNECTOR, (includes item 25) O-RING HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (torque to 30-35 lb-ft) LOCKWASHER, 3/8 ORIFICE, (C2 port) WEAR RING

1

SEAL KIT, (includes items 4, 5, 6, 8, 9, 10, 13, 14, 15 & 29)

K1

31200256

Description

TL943

Rev. A

9-25

S/N TBL01591 & After including TBL01585 HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder, (if equipped)

11

22 10

12 1

A

B

9

2

19

B SECTION B-B

8

7 21 17

4 13

5

3

20 16 18 14 15

A

6

SECTION A-A

K1 PAP2620

9-26

TL943

31200256

S/N TBL01591 & After including TBL01585 HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder, (if equipped) Item

Part Number

Qty.

Description

Rev.

1

299-1323 380-8343

1 2

B C

315-4248 417-6008 417-6009 417-6015 417-6022 315-4278 417-5005

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

OUTRIGGER CYLINDER ASSY, (includes all items) OUTRIGGER CYLINDER, (includes items 2 thru 21), (included item quantities are per single cylinder) BUSHING TUBE WELDMENT PISTON, (torque to 2350-2600 lb-ft) HEAD GLAND, (torque to 300-400 lb-ft) ROD WELDMENT SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft) TAPPING SCREW LUBE FITTING LUBE FITTING, 90 DEGREES PO CHECK VALVE, (torque to 30-35 lb-ft) PO CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft) O-RING O-RING O-RING BACK-UP RING PAC SEAL SEAL ROD WIPER WEARBAND WEARBAND ADAPTOR, (includes o-ring)

2

SEAL KIT, (includes items 13 thru 21)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

K1

31200256

417-6024 417-6025 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1

417-6026

TL943

9-27

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve

56 55

46

32

51

45

52

54 48 49

44 42

41

40

35 23

50

51 15 14 10 54 16

31 9

19

20

23

29 25 18 27

30

37

38

39

43

40

34 56 55 54

43 53 58

36 59 26

25 49

57

54

52

28 8 26

41 42 950 58 47 14 15 9

10

21

16 23

6 17 2223

29

60 2

10 14

16 5 23 21

51

2217

24

7

12

23 18

11 14

20

13

19 K1 K2 K3 K4

4 3

33 1

61 62 PAL2851

9-28

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve Item

Part Number

Qty.

Description

Rev.

1 1 1 1 1 1 6

MAIN HYDRAULIC CONTROL VALVE, (includes items 1 thru 59) INLET COVER ASSY, (includes items 2 & 24, one of item 6 & three of item 7) MAIN RELIEF VALVE, (includes items 3, 4 & 5) GASKET WASHER O-RING BACK-UP RING O-RING

C

8

298-1363 305-5434 299-0987 Use Kit K2 Use Kit K2 NSS Use Kit K1, K3 or K4 Use Kit K1, K3 or K4 299-0988

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

299-0525 NSS NSS NSS NSS Use Kit K3 or K4 305-5495 NSS Use Kit K4 NSS NSS NSS NSS NSS Use Kit K4 NSS NSS NSS NSS NSS NSS 299-0989

6 6 5 5 5 11 2 6 4 4 8 4 4 4 10 1 3 3 2 2 4 1

31

299-0992

1

32 33 34 35 36 37 38 39 40 41 42

305-2104 NSS NSS NSS NSS NSS NSS NSS NSS Use Kit K3 Use Kit K3

4 4 4 4 1 2 2 2 6 6 4

1 2 3 4 5 6 7

31200256

18

O-RING

1

VALVE SECTION ASSY, (lift), (includes one of items 6, 9, 11 thru 15 & 25 thru 28, two of items 17, 18, 20, 21, 22 & 29, three of item 7 & four of items 19 & 23) PORT RELIEF VALVE, (includes one of items 10, 14 & 16) BACK-UP RING TRANSITION CHECK POPPET CHECK SPRING CHECK CAP O-RING PORT PLUG, (includes one of items 10, 14 &16) O-RING SEAL PLUG HEX SOCKET CAPSCREW VALVE CAP END CAP TUBE TUBE SEAL PLUG SHOULDER BOLT STOP TUBE INNER SPRING OUTER SPRING WASHER VALVE SECTION ASSY, (crowd), (includes one of items 6, 9, 11 thru 15 & 25 thru 28, two of items 17, 18, 20, 21, 22 & 29, three of item 7 & four of items 19 & 23) VALVE SECTION ASSY, (tilt), (includes items 41, 48 & 57, one of items 6 & 11 thru 14, two of item 9 & three of item 7) STUD ASSY, (includes item 33) HEX NUT SCREW SCREW SPACER VALVE CAP STRIPPER BOLT RETURN SPRING RETAINING PLATE BACK-UP RING, (teflon) QUAD SEAL

TL943

9-29

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve (Continued) Item

Part Number

Qty.

Description

43 44

NSS 305-5435

4 1

45

305-5436

1

46 47 48

305-5496 NSS 299-0993

1 1 1

49 50 51 52 53 54 55 56 57

NSS NSS NSS NSS NSS NSS 350-5238 NSS 299-0994

2 2 4 4 2 8 2 4 1

58 59 60 61 62

NSS NSS 298-8046 298-7380 298-8049

2 1 3 3 3

SPRING GUIDE VALVE SECTION ASSY, (sway), (includes one of items 6, 11 thru 14 & 36 thru 39, two of items 34, 35, 41, 42 & 43 & three of items 7 & 40) VALVE SECTION ASSY, (aux), (includes one of items 6, 11 thru 14 & 37 thru 39, two of items 34, 35, 41, 42 & 43 & three of items 7 & 40) OUTLET COVER ASSY SPRING END CAP ASSY, (includes one of items 23, 49, 50, 53 & 55, two of items 51, 52 & 56 & four of item 54) END CAP RETAINER SEAL LOCKWASHER CAPSCREW, 1/4-20X.88 O-RING EXPANDER PLUG SOLENOID CAPSCREW END CAP ASSY, (includes items 47,58 & 59, one of items 23, 25, 26, 49, 50, 53 & 55, two of items 51, 52 & 56 & four of item 54) SPRING GUIDE SPRING ROUND HD CARRIAGE BOLT, #3/8-16X4 LOCKWASHER, 3/8 HEX NUT, 3/8-16

K1 K2 K3

299-0523 299-0524 299-0526

6 1 2

K4

299-0527

2

9-30

Rev.

VALVE SECTION SEAL KIT, (includes one of item 6 & three of item 7) RELIEF SEAL KIT, (includes items 3, 4 & 5) SPOOL SEAL KIT, (includes one of items 6 & 14, two of items 41 & 42 & three of item 7) REMOTE SEAL KIT, (includes one of items 6 & 14, two of item 17, three of item 7 & four of item 23)

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

9-31

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve 9

11 25

8

21

15

28

9

26

21

15

22

19 21

22

28

22

22

21 21 22 1

22

22 15

22

2 15

3

13 12

12 13

8 27 23

26 9

17

27

14 14

10 24

28

23

28

16

23 24

14 23

24

14 23

23 4 18

23

5

6

19

7 PAL5601

9-32

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

31200256

Part Number

Qty.

360-7788

1 1 1 1 1 1 1 1 3 5 2 1 4 8 4 4 1 1 3 6 2 1 1 1 1 1 1 1 1

336-3686 336-3687 336-3689 336-3690 336-3692 336-3695 336-3696 336-3697

336-3700 336-3701 336-3702 336-3703 336-3704 336-3705 336-3707

Description MAIN CONTROL VALVE, (includes all items) INLET SECTION ASSY SPOOL SECTION ASSY, LIFT SPOOL SECTION ASSY, CROWD SPOOL SECTION ASSY, SWAY SPOOL SECTION ASSY, TILT SPOOL SECTION ASSY, AUX OUTLET SECTION ASSY SHUT-OFF PLUG ASSY RELIEF VALVE, 280 BAR RELIEF VALVE, 185 BAR DRAIN REGULATOR ASSY SOLENOID-CARTRIDGE VALVE SOCKET HD CAPSCREW END MECHANISM KIT END MECHANISM KIT, PO SEAL PLATE GROUP SPOOL END GROUP TIE ROD TIE ROD NUT CHECK VALVE ASSY INLET SEAL KIT PILOT OPERATED SECTION SEAL KIT ELECTRO HYDRAULIC SECTION SEAL KIT MANUAL SECTION SEAL KIT DRAIN REGULATOR SEAL KIT SHUT-OFF PLUG & FULL FLOW RV SEAL KIT PROPORTIONAL PRESSURE REDUCING VALVE SEAL KIT O-RING

TL943

Rev. B

9-33

HYDRAULIC COMPONENTS

Figure 9-8 Outrigger Main Control Valve

56 55

46

32

51 45 40

44

42

41

35 23

52

54 48 49

51

50

31 9

54

16

10

14

19

20

15

23

29 25 18 27

30

37

38

39 43

34 56

43 55 53

58

36 26

14 10 15

25

21 23

16

6 17 22

14

10

23

16

29

60

5

9

49

57 54

59

26

9 41 42 50 58 47

2

54

52

28

8

40

51

23 18

20

19

21

23

22

17 11

4 3 24

7

12

33

14 13

1

61 62

K1 K2 K3 K4

PAL2821

9-34

TL943

31200256

HYDRAULIC COMPONENTS

Figure 9-8 Outrigger Main Control Valve Item

Part Number

Qty.

1

304-2572 305-5434

1 1 1 1 1 1 6

8

299-0987 Use Kit K2 Use Kit K2 Use Kit K2 Use Kit K1, K3 or K4 Use Kit K1, K3 or K4 299-0988

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

299-0525 NSS NSS NSS NSS Use K3 or K4 305-5495 NSS Use K3 or K4 NSS NSS NSS NSS NSS Use Kit K4 NSS NSS NSS NSS NSS NSS 299-0989

4 6 5 5 5 11 2 6 4 4 8 4 4 4 10 1 3 3 2 2 4 1

31

299-0992

1

32 33 34 35 36 37 38 39 40 41

305-2104 NSS NSS NSS NSS NSS NSS NSS NSS Use Kit K3

4 4 4 4 1 2 2 2 6 6

2 3 4 5 6 7

31200256

Description MAIN HYDRAULIC CONTROL VALVE, (includes items 1 thru 45) INLET COVER ASSY, (includes items 2 & 24, one of item 6 & three of item 7) MAIN RELIEF VALVE, (includes items 3, 4 & 5) GASKET WASHER O-RING BACK-UP RING O-RING

18

O-RING

1

VALVE SECTION ASSY, (lift), (includes one of items 6, 9, 11 thru 15 & 25 thru 28, two of items 17, 18, 20, 21, 22 & 29, three of item 7 & four of items 19 & 23) PORT RELIEF VALVE, (includes one of items 10, 14 & 16) BACK-UP RING TRANSITION CHECK POPPET CHECK SPRING CHECK CAP O-RING PORT PLUG, (includes one of items 10, 14 &16) O-RING SEAL PLUG HEX SOCKET CAPSCREW VALVE CAP END CAP TUBE TUBE SEAL PLUG SHOULDER BOLT STOP TUBE INNER SPRING OUTER SPRING WASHER VALVE SECTION ASSY, (crowd), (includes one of items 6, 9, 11 thru 15 & 25 thru 28, two of items 17, 18, 20, 21, 22 & 29, three of item 7 & four of items 19 & 23) VALVE SECTION ASSY, (tilt), (includes items 41, 48 & 57, one of items 6 & 11 thru 14, two of item 9 & three of item 7) STUD ASSY, (includes item 33) HEX NUT SCREW SCREW SPACER VALVE CAP STRIPPER BOLT RETURN SPRING RETAINING PLATE BACK-UP RING, (teflon)

TL943

Rev. C

9-35

HYDRAULIC COMPONENTS

Figure 9-8 Outrigger Main Control Valve (Continued) Item

Part Number

Qty.

Description

42 43 44

Use Kit K3 NSS 305-5435

4 4 1

45

305-5436

1

46 47 48

305-2105 NSS 299-0993

1 1 1

49 50 51 52 53 54 55 56 57

NSS NSS NSS NSS NSS NSS 350-5238 NSS 299-0994

2 2 4 4 2 8 2 4 1

58 59 60 61 62

NSS NSS 298-7380 298-8049

2 1 4 4 4

QUAD SEAL SPRING GUIDE VALVE SECTION ASSY, (sway), (includes one of items 6, 11 thru 14 & 36 thru 39, two of items 34, 35, 41, 42 & 43 & three of items 7 & 40) VALVE SECTION ASSY, (aux), (includes one of items 6, 11 thru 14 & 37 thru 39, two of items 34, 35, 41, 42 & 43 & three of items 7 & 40) OUTLET COVER ASSY SPRING END CAP ASSY, (includes one of items 23, 49, 50, 53 & 55, two of items 51, 52 & 56 & four of item 54) END CAP RETAINER SEAL LOCKWASHER CAPSCREW, 1/4-20X.88 O-RING, 0.25 IDX0.38 OD EXPANDER PLUG SOLENOID CAPSCREW END CAP ASSY, (includes items 47,58 & 59, one of items 23, 25, 26, 49, 50, 53 & 55, two of items 51, 52 & 56 & four of item 54) SPRING GUIDE SPRING ROUND HD CARRIAGE BOLT, #3/8-16X4 LOCKWASHER, 3/8 HEX NUT, 3/8-16

K1 K2 K3

299-0523 299-0524 299-0526

6 1 2

K4

299-0527

2

9-36

Rev.

VALVE SECTION SEAL KIT, (includes one of item 6 & three of item 7) RELIEF SEAL KIT, (includes items 3, 4 & 5) SPOOL SEAL KIT, (includes one of items 6 & 14, two of items 41 & 42 & three of item 7) REMOTE SEAL KIT, (includes one of items 6 & 14, two of item 17, three of item 7 & four of item 23)

TL943

31200256

HYDRAULIC COMPONENTS

Figure 9-8 Outrigger Main Control Valve (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

9-37

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-9 Implement Pump

13 9 3 19 17

18 2

11

5

9

11

1

17 18

16 20

39 38

10

37 34

8

36 33

32

7 21

35 31

30

29

28

27 26

25

15

40 14

13 9

12

22 23 24

4 12 14

15

PAP14150

9-38

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-9 Implement Pump Item

Part Number

Qty.

1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

299-0311 NSS 298-6846 NSS 299-0964 299-7155 305-6026 304-2246 NSS 304-2628 298-7294 305-2036 298-8304 299-0522 299-0521 299-0487 299-0507 299-0500 298-8310 304-3807 304-3806 299-7154 NSS 299-0848 298-8305 NSS 299-7098 299-7172 299-7173 299-7174 298-8306 298-8307 298-8308 298-8309 NSS 305-5493 NSS 305-6029 NSS 305-5494

1 1 1 1 1 1 4 2 6 1 2 2 2 2 2 1 2 2 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

31200256

Description IMPLEMENT PUMP, GEAR, (includes all items) SECTION HOUSING GEAR HOUSING BEARING CARRIER HOUSING GEAR SET GEAR SHAFT SET HEX HD CAPSCREW DRIVE SCREW DOWEL PIN NAME PLATE THRUST PLATE THRUST PLATE SEAL BACK-UP SEAL SEAL LIP SEAL SEAL BACK-UP SEAL SQUARE SEAL SPLINE ADAPTER WASHER PRIORITY VALVE ASSY, (includes items 23 thru 40) PRIORITY PORT END BUSHING O-RING PRIMARY GAUGE PORT PLUG PLUG RELIEF VALVE SPRING FLOATING POPPET BACK-UP RING O-RING SCREW WITH SCREEN O-RING HEX NUT SPOOL OUTER SPRING, 100PSI INNER SPRING, 50PSI O-RING SPOOL SPRING END CAP HEX SOCKET PLUG

TL943

Rev. B

9-39

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-9 Implement Pump

37

36

33 34 1 35 27 37

2

36

6 3 49 5 4 50

18 16

17

22

15 11

23

20 21 19

25 48 13

12

12 14

45

13

13 12

24

41

13 14

30 12

44

43

46

47

40

42

26 38 28

7

29 9

31

9-40

8

K1 K2 K3

32

PAP2530

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-9 Implement Pump Item 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50

31200256

Part Number

Qty.

361-2500

1 1 1 1 1 1 1 1 1 1 2 4 8 2 1 1 1 2 1 1 1 1 2 8 4 1 1 1 4 1 1 1 1 2 1 2 4 2 1 1 1 1 1 3 1 1 9 1 6

392-1301 260-3416 392-1425 392-1428 392-1429 392-1302 392-1303 5E-8775 077-3100 392-1536 392-1999 248-1257 248-1259 392-2000 248-1260 248-1261 392-0697 234-4173 392-0696 263-5514 392-0695 231-7260 392-2001 122-8716 351-6033 317-5891 392-2002 7R-3417 077-3234 351-6018

165-9762 392-2004 392-2005 392-2006

Description HYDRAULIC PUMP, (includes all items) FRONT BEARING KIT SWASHPLATE BEARING KIT SPRING SWASHPLATE RETAINER SHAFT RETAINING RING LH VALVE PLATE CHECK VALVE POPPET SPRING SET SCREW PLUG O-RING SPOOL SPRING GUIDE, LS OUTER SPRING, LS INNER SPRING, LS ADJUSTING PLUG, LS SPRING GUIDE, PC OUTER SPRING, PC INNER SPRING, PC ADJUSTING PLUG, PC O-RING SEAL RING SCREW REAR BEARING KIT SHAFT RADIAL END CAP SCREW SLOTTED PIN LIFTING BRACKET SCREW RETAINING RING LIP SEAL HOUSING PLUG O-RING END CAP SEAL CYLINDER BLOCK SPRING SEAT SPRING SPRING SEAT RETAINING RING HOLD DOWN PIN SLIPPER RETAINER GUIDE SLIPPER RETAINER PISTON ASSY SERVO PISTON ASSY PISTON RING

TL943

Rev. C

9-41

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-9 Implement Pump (Continued) Item K1 K2 K3

9-42

Part Number

Qty. 1 1 1

Description

Rev.

CONTROL KIT, (includes items 11 thru 25) CYLINDER BLOCK KIT, (includes items 40 thru 48) OVERHAUL SEAL KIT

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-9 Implement Pump (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

9-43

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Tank Assembly

103

102

20

9

7

101

16 17

4 19 15

2

18

10

1 14

3

21

6

109 108

13 108

12 110

5 11

107 204 203 202

201

PAP14160

9-44

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Tank Assembly Item 1 2 3

4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 101 102 103 107 108 109 110 201 202 203 204

31200256

Part Number

Qty.

299-1336 298-8631 299-0376 108-1153 108-1153 303-8617 298-8588 300-6097 298-8633 305-2032 305-2033 298-0486 298-0473 303-4765 303-4766 331-2387 298-8245 298-0570 298-7374 298-8035 298-7380 303-4795 310-8507 298-1370 298-1695 299-0310 298-8007 298-7367 298-8050 298-7382 305-5501 297-7031 298-7365

Ref 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 6 2 2 2 1 1 1 1 3 6 3 3 1 2 2 2

Description HYDRAULIC TANK ASSY, (includes items 1 thru 21) HYDRAULIC RESERVOIR FLUID LEVEL GAUGE, (includes mounting hardware) HYDRAULIC OIL FILTER FILTER ELEMENT BAR GAUGE FILLER CAP ELBOW, 45 DEGREES, (includes o-ring) SUCTION SCREEN ELBOW, 90 DEGREES, (includes 0-ring) CONNECTOR ELBOW, 90 DEGREES ELBOW, 90 DEGREES, (includes o-ring) HEX HD PLUG, (includes o-ring) HEX HD PLUG, (includes o-ring) CONNECTOR, (includes o-ring) FILTER BRACKET SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4 FLAT WASHER, 5/16 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4 LOCKWASHER, 3/8 WHIZ-LOCK NUT, 3/8 OIL DRAIN VALVE BREATHER HOSE BULKHEAD FITTING BREATHER HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 FLAT WASHER, 1/2 HEX NUT, 1/2-13 LOCKWASHER, 1/2 STRUT MOUNTING BRACKET HEX HD CAPSCREW, 3/8-16, GR5 FLAT WASHER, 3/8-16 NYLOK NUT, 3/8-16

TL943

Rev. B, 5

9-45

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Tank Assembly

258

259 3

151

1

260 2

128

143

126

124 125

9-46

PAL5590

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Tank Assembly Item

1 2 3 124 125 126 128 143 151 258 259 260

31200256

Part Number

Qty.

361-2832 399-5369 389-2587 298-8668

Ref Ref 1 1 1 3 3 3 1 Ref 1 1 1 1

298-7367 298-7382 297-7039 298-8588 305-2032 299-0310 298-1695 298-1370

Description HYDRAULIC TANK ASSY, (Before S/N TBL01642), (includes items 1 & 2) HYDRAULIC TANK ASSY, (S/N TBL01642 & After), (includes items 1 & 2) FILTER FLUID LEVEL GAUGE ELBOW, 90 DEGREES WASHER, 1/2 LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 BREATHER CAP HYDRAULIC FITTINGS, (see Figure 8-2 for details) ADAPTER, 90 DEGREES AIR BREATHER BULKHEAD CONNECTOR, FEMALE HOSE ASSY

TL943

Rev. K A

9-47

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve

21 22

CHECK BRAKE VALVE PART NUMBER PRIOR TO ORDERING REPLACEMENT PARTS.

20

19

18 17

16 23 24

14

13 25 26

15

49 50 14 15

17 27

28

15

30

16

14

22

48 47

51

52

41

44

29

32

46

45

31 32 33

34 35

43

40

39 38

42

37 36

1

2 3 4 6 5

8 7

9 10

11

12

55

K1 K2 K3 K4 K5 K6 K7 PAP14420

9-48

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

31200256

Part Number

Qty.

298-8632

Ref

305-2027

Ref

307-9869

Ref

344-1586

1

304-3213 299-0192 317-0601 299-7131 317-0602 299-7130 317-0603 299-0191 317-0604 317-0605 317-0606 385-8773 304-3211 298-8175 304-3212 298-1796 298-1797 299-0985 304-3214 304-3215 317-0607 304-3216 298-8303 317-0608 317-0609 317-0610 317-0611 299-0194 299-0193 317-0612 317-0613 317-0614 298-8302 317-0615 317-0616 317-0617 304-3209 298-1794 317-0618

1 2 2 2 1 2 1 2 2 2 2 2 2 1 4 4 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 2 2 2 2 2

Description

Rev.

POWER BRAKE VALVE, (check brake valve part number prior to ordering replacement parts), (no longer available, order 344-0924 for replacement or see items 1 thru 48) POWER BRAKE VALVE, (check brake valve part number prior to ordering replacement parts), (no longer available, order 344-0924 for replacement or see items 1 thru 48 & 55 for service) POWER BRAKE VALVE, (check brake valve part number prior to ordering replacement parts), (no longer available, order 344-1586 for replacement or see items 1 thru 50 for service) POWER BRAKE VALVE, (check brake valve part number prior to ordering replacement parts), (includes items 1 thru 41 & 43 thru 53) SCREW PIN SPRING WIPER COVER WIPER COVER QUAD RING PISTON PISTON RING PIN, (Before S/N TBL01484) PIN, (S/N TBL01484 & After) SPRING BALL PLUG O-RING O-RING BACK-UP RING DUMP PISTON DUMP SPOOL SPRING PLUG O-RING INLET SEAT O-RING RETAINER SPRING PISTON SEAT BALL SPRING SPRING O-RING PLUG NEEDLE ROLLER MAKE-UP CHECK PLUG O-RING SPRING

TL943

9-49

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve (Continued) Item

Part Number

Qty.

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

317-0619 317-0620 317-0621 304-3233 317-0622 317-0623 317-0624 317-0625 317-0626 317-0627 317-0628 317-0629 NSS NSS 385-8774 317-0630 298-8175

2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 2

K1

1

K2 K3 K4 K5 K6 K7

1 1 1 1 1 1

9-50

Description

Rev.

SPRING GUIDE SPRING ORIFICE FITTING, (Before S/N TBL01484) SPRING PLUG O-RING PLUG O-RING ORIFICE PLUG PLUG HOUSING SPOOL POPPET, (not shown) ORIFICE, (not shown) BALL

PREFILL PISTON KIT, (Before S/N TBL01484), (includes quantity one of items 9 thru 11) COVER KIT, (includes items 5 & 7) SEAL KIT, (includes items 4, 6, 8, 10, 15, 16, 17, 22, 23, 24, 32, 37, 45, 47 & 48) MAKE-UP CHECK KIT, (includes items 34, 35, 39 & 40) INLET CHECK KIT, (includes items 13, 23, 24, 25 & 26) HARDWARE KIT, (includes items 3, 12, qty 3 of item 13, 29, 30, 31, 38, 40 & 50) WORKPORT ORIFICE KIT, (includes qty 1 of items 41 & 43)

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

9-51

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve

21 22

20

19

18 17

16 23 24

14

13 25 26

15

49 14 15

17 27

28

30

16 22

48 47

50

29

32

46

51

41 45

31 32 33

34 35

43

40

39 38

44

37 36

1

2 3 4 6 5

8 7

9 10

11

12 52

K1 K2 K3 K4 K5

PAP14450

9-52

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 49

344-0924 304-3213 299-0192 317-0601 299-7131 317-0602 299-7130 317-0603 299-0191 317-0604 317-0605 385-8773 304-3211 298-8175 304-3212 298-1796 298-1797 299-0985 304-3214 304-3215 317-0607 304-3216 298-8303 317-0608 317-0609 317-0610 317-0611 299-0194 299-0193 317-0612 317-0613 317-0614 298-8302 317-0615 317-0616 317-0617 304-3209 298-1794 317-0618 317-0619 317-0620 317-0621 317-0622 317-0623 317-0624 317-0625 317-0626 317-0627 385-8775

1 1 2 2 2 1 2 1 2 2 2 2 2 1 4 4 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

31200256

Description BRAKE VALVE, (includes items 1 thru 52) SCREW PIN SPRING WIPER COVER WIPER COVER QUAD RING PISTON PISTON RING PIN SPRING BALL PLUG O-RING O-RING BACK-UP RING DUMP PISTON DUMP SPOOL SPRING PLUG O-RING INLET SEAT O-RING RETAINER SPRING PISTON SEAT BALL SPRING SPRING O-RING PLUG NEEDLE ROLLER MAKE-UP CHECK PLUG O-RING SPRING SPRING GUIDE SPRING ORIFICE SPRING PLUG O-RING PLUG O-RING ORIFICE ORIFICE

TL943

Rev. A

9-53

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve (Continued) Item

Part Number

Qty.

50 51 52

NSS NSS 385-8774

1 2 2

K1 K2 K3 K4 K5

9-54

1 1 1 1 1

Description

Rev.

HOUSING SPOOL POPPET, (not shown)

COVER KIT, (includes items 5 & 7) SEAL KIT, (includes items 4, 6, 8, 10, 15, 16, 17, 22, 23, 24, 32, 37, 45, 47 & 48) MAKE-UP CHECK KIT, (includes items 34, 35, 39 & 40) INLET CHECK KIT, (includes items 13, 23, 24, 25 & 26) WORKPORT ORIFICE KIT, (includes qty 1 of items 41 & 43)

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-11 Brake Valve (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

9-55

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-12 Brake Control Valve

2

1

6

5 8

3 4

7 PAL3020

9-56

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-12 Brake Control Valve Item

Part Number

Qty.

1 2 3 4 5 6 7 8

303-4974 298-8170 304-2259 304-2260 299-7152 304-2261 304-2263 NSS

1 1 1 1 1 1 1 1

31200256

Description BRAKE CONTROL VALVE, (includes all items) CHECK VALVE SOLENOID VALVE COIL ASSY RELIEF VALVE REDUCING VALVE RELIEF VALVE CAP

TL943

Rev. B

9-57

HYDRAULIC COMPONENTS

Figure 9-13 Steer Select Valve

3 4 5 6

2 1

8

7 PAL0900

9-58

TL943

31200256

HYDRAULIC COMPONENTS

Figure 9-13 Steer Select Valve Item

Part Number

Qty.

1 2 3 4 5 6 7 8

298-1361 305-2102 305-2103 304-2657 303-8658 305-5433 303-8565 298-1602 9M-4584

1 1 1 1 2 2 1 4 2

31200256

Description STEERING SELECT VALVE, (includes all items) STEERING MANIFOLD COVER PLATE DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6) COIL NUT SEAL KIT ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring)

TL943

Rev. C

9-59

HYDRAULIC COMPONENTS

Figure 9-14 Quick Coupler Cylinder

1

6 11

13 14 12 10 8

9

6 K1 PAL2841

9-60

TL943

31200256

HYDRAULIC COMPONENTS

Figure 9-14 Quick Coupler Cylinder Item

Part Number

Qty.

1 6 8 9 10 11 12 13 14

295-3419 315-3678 315-3680 315-3679 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1

1 1 2 2 2 2 2 2 2 2

QUICK COUPLER CYLINDER, (includes all items) CASE ASSY ROD ASSY BEARING WIPER RING SEAL PISTON SEAL O-RING O-RING BACK-UP RING

K1

305-6015

1

SEAL KIT, (includes items 9 thru 14)

31200256

Description

TL943

Rev.

9-61

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-15 Outrigger Control Valve

18 17

15

5 14

21

24

20

11 10

6

6 8

9

13

15

12 16 11

4

5 2

7 15 16

9

8

28 19

15 18

9-62

20

27

3

26 25

23 1

17 K1 K2 K3 K4

TL943

PAL3491

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-15 Outrigger Control Valve Item 1 2 3 4 5 6

Part Number

Qty.

304-2573

1 1 1 3 9 2 2

Use Kit K1 or K4 Use Kit K1

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

NSS Use Kit K3 or K4

K1 K2 K3 K4

299-0523

31200256

Use Kit K3 or K4

NSS NSS Use Kit K2 Use Kit K2 Use Kit K2 Use Kit K4 Use Kit K4

2 4 4 2 4 2 2 2 8 4 4 8 2 4 1 4 8 4 1 1 1 1 1

1 1 1 1

Description OUTRIGGER CONTROL VALVE, (includes all items) INLET COVER ASSY, (includes items 2 thru 5) PLUG SQUARE SEAL O-RING PLUG VALVE SECTION ASSY, (outriggers), (includes two of item 3, six of item 4 & items 7 thru 20) SPOOL O-RING SEAL RETAINER STRIPPER BOLT WASHER TUBE SPRING SPRING O-RING TUBE END CAP SOCKET HD CAPSCREW, 4-1/2 PLUG PLUG OUTLET COVER ASSY, (includes one of item 5) STUD ASSY, (includes items 23 & 24) HEX NUT STUD O-RING BACK-UP RING GASKET O-RING O-RING, (not shown)

Rev. B

VALVE SECTION SEAL KIT, (includes items 3 & 4) R/V SEAL KIT, (includes items 25 thru 27) REMOTE SEAL KIT, (includes two of item 8 & four of item 15) WORK VALVE SEAL KIT, (includes three of item 3, two of item 8, four of item 15, item 28 & 29)

TL943

9-63

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-15 Outrigger Control Valve

5

1

4

2

9-64

3

PY5370

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-15 Outrigger Control Valve Item 1 2 3 4 5

31200256

Part Number

Qty.

360-7789

1 1 2 1 1 1

Description OUTRIGGER CONTROL VALVE, (includes all items) INLET SECTION WORK SECTIONS OUTLET SECTION MAIN RV PLUG STUD KIT

TL943

Rev. A

9-65

HYDRAULIC COMPONENTS

Figure 9-16 Swing Carriage Cylinder

1

8 2

3

8

4 10 9

5 13 14

11 16 6 12

15 17 7

2

18

K1

9-66

TL943

PAL6190

31200256

HYDRAULIC COMPONENTS

Figure 9-16 Swing Carriage Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

375-5001 450-5971 327-6331 327-6316 327-6307 327-6313 327-6310 327-6309 327-6312 Use Kit K1 Use Kit K1 Use Kit K1 327-6308 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 327-6311

2 2 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1

SWING CARRIAGE CYLINDER, (includes all items) VALVE CARTRIDGE, COUNTERBALANCE GREASE FITTING BARREL, (valve block included) HEX NUT, (torque to 311-338 Nm) PISTON GLAND ROD BUSHING O-RING PISTON RING O-RING WASHER O-RING BACK-UP RING SEAL O-RING ROD WIPER BUSHING

K1

327-6314

1

SEAL KIT, (includes items 9, 10, 11 & 13 thru 17)

31200256

Description

TL943

Rev.

9-67

HYDRAULIC COMPONENTS

Figure 9-17 Side Shift Carriage Cylinder

9-68

TL943

31200256

HYDRAULIC COMPONENTS

Figure 9-17 Side Shift Carriage Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

362-2120 362-2121 327-6312 327-6307 Use Kit K1 Use Kit K1 327-6313 Use Kit K1 327-6308 Use Kit K1 Use Kit K1 Use Kit K1 327-6310 Use Kit K1 Use Kit K1 327-6309 327-6311 327-6331

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SIDE SHIFT CYLINDER ASSY, (includes items 1 thru 17) BARREL BUSHING HEX NUT PISTON RING O-RING PISTON O-RING WASHER O-RING BACK-UP RING O-RING CYLINDER GLAND POLY-PAK SEAL ROD WASHER PISTON ROD BUSHING GREASE ZERK

K1

327-6314

1

SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)

31200256

Description

TL943

Rev.

9-69

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-18 Hydraulic Manifold

9-70

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

HYDRAULIC COMPONENTS

Figure 9-18 Hydraulic Manifold Item 1 2 3 4 5 6 7 8 9

31200256

Part Number

Qty.

298-8672

1 1 1 1 1 1 1 1 1 1

299-0613 299-0783 299-0784 299-0785

Description HYDRAULIC MANIFOLD, (includes all items) SOLENOID VALVE WITHOUT COIL O-RING, POLE TUBE SEAL KIT, SOLENOID VALVE SHUTTLE VALVE PRESSURE REDUCING VALVE CHECK VALVE PRESSURE REDUCING VALVE COIL, 12V COIL NUT

TL943

Rev. C

9-71

Before S/N TBL1480 HYDRAULIC COMPONENTS

Figure 9-19 Divertor Valve

1

4 2

K1

3

PAP14260

9-72

TL943

31200256

Before S/N TBL1480 HYDRAULIC COMPONENTS

Figure 9-19 Divertor Valve Item

Part Number

Qty.

Description

226-6494

Ref

1 2 3 4

319-7658 Use Kit K1 319-7660 Use Kit K1

1 2 1 1

DIVERTOR VALVE, (no longer available, use 226-6494 or see items 1 thru 4 for service) COIL O-RING RETAINER KIT, (includes o-ring & nut) O-RING

K1

319-7659

1

SEAL KIT, (includes items 2 & 4)

31200256

TL943

Rev.

9-73

S/N TBL1480 & After HYDRAULIC COMPONENTS

Figure 9-19 Divertor Valve

2

1

PZ2780

9-74

TL943

31200256

S/N TBL1480 & After HYDRAULIC COMPONENTS

Figure 9-19 Divertor Valve Item

Part Number

Qty.

1 2

226-6494 319-7658 450-0307

1 1 1

31200256

Description DIVERTOR VALVE, (includes all items) COIL RETAINER KIT, (includes o-rings & nut)

TL943

Rev. B

9-75

HYDRAULIC COMPONENTS

Figure 9-20 Dual Fork Positioning Carriage Cylinder

1 2

3

9

10 4 11 5 6

12

7 8

13

K1 PAL6200

9-76

TL943

31200256

HYDRAULIC COMPONENTS

Figure 9-20 Dual Fork Positioning Carriage Cylinder Item

Part Number

Qty.

417-9881

2

1 2 3 4 5 6 7 8 9 10 11 12 13

417-9882 417-9883 417-9884 417-9885 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 417-9886 417-9887 417-9888

1 1 1 1 1 1 1 1 1 1 1 1 1

50 IN (1270 mm) DUAL FORK POSITIONING CARRIAGE CYLINDER, (includes all items) COTTER PIN RETAINER ROD GLAND WIPER SEAL BU RING O-RING O-RING SEAL PISTON HEX NUT BARREL

K1

417-9889

1

SEAL KIT, (includes items 5 thru 10)

31200256

Description

TL943

Rev. A

9-77

HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-78

TL943

31200256

SECTION 10 ELECTRICAL

31200256

TL943

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-1 Battery & Cables

157 156

6 7 10

157 174

156

173

6

155 174 7

8

PAL1450

10-2

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-1 Battery & Cables Item

Part Number

Qty.

6 7 8

298-7841 298-6850 175-4390

2 2 1

10 155 156 157 173 174

298-6925 298-0404 298-0405 298-0406 303-4795 298-7853

1 1 1 1 1 2

31200256

Description

Rev.

WHIZ-LOCK NUT, 5/16-18 HOLD DOWN STUD, 5/16-18 BATTERY, (12 volt, 750 amps), TOP STUD, 3/8-16 UNC THREAD, BCI GROUP 31 BATTERY HOLD DOWN NEGATIVE BATTERY CABLE, (battery to frame) NEGATIVE BATTERY CABLE, (frame to starter) POSITIVE BATTERY CABLE WHIZ-LOCK NUT, 3/8-16 TERMINAL NUT

TL943

10-3

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-1 Battery & Cables

173 176 174 175

150 161 127

150

125

163

140 141

160

139

165 166

146

145 144 170

161 152 160

145 146

85 125 6 19

142

143

150

150 84

168

145 146 150

177 127 178

168 159

18

1

PAP14370

10-4

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-1 Battery & Cables Item

Part Number

Qty.

1 6 18 19 84 85 125 127 139 140 141 142 143 144 145 146 150 152 159 160 161 163 165 166 168 170 173 174 175 176 177 178

175-4390 298-0553 298-6850 298-6925 393-1424 393-1425 360-0052 370-1095 360-0048 298-7364 297-7016

1 2 2 1 1 1 1 1 1 4 4 1 1 1 6 6 Ref 1 2 2 1 1 1 1 1 1 1 2 2 1 2 2

31200256

299-0326 4Y-4667 5C-9553

298-7842 360-0051 360-0053 298-7388 297-7097 370-1096 303-4777 5C-2890 303-4787 304-2604 303-4774 298-7380

Description

Rev.

BATTERY, 12V HEX NUT, 5/16-18 BATTERY HOLD DOWN BOLT BATTERY HOLD DOWN BRACKET BATTERY TO VEC HARNESS VEC POWER HARNESS NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE VEC CONTROL MODULE WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X3/4, GR5 CONTINUOUS DUTY RELAY STARTER RELAY FUSE HOLDER WASHER, 6mm HEX HD CAPSCREW, 6X16mm, GR8.8 ENGINE HARNESS, (see Figure 10-3 for details) GRID HEATER FUSE RELAY CABLE WHIZ-LOCK NUT, 1/4-20 SCREW, 1/4-20X1 ENGINE BLOCK GROUND CABLE CAB GROUND CABLE LOCKWASHER, 10mm SCREW, 10X30mm NEGATIVE BATTERY CABLE FUSE, 60 AMP HEX NUT, 5X0.8mm HEX NUT, 6X1mm SPRING LOCKWASHER, 6mm LOCKWASHER, 5mm HEX NUT, 3/8-16 LOCKWASHER, 3/8

TL943

10-5

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-2 Battery Disconnect Installation

EXISTING NUT, WASHER, & GROUND STUD.

155

156 1 3 2 4 5

6

PAL1490

10-6

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-2 Battery Disconnect Installation Item 1 2 3 4 5 6 155 156

31200256

Part Number

Qty.

304-2592 303-4749 298-0549 298-7363 303-4828 304-4563 303-4829 398-2399 303-4831

1 2 2 2 1 1 1 1 1 Ref Ref

Description BATTERY DISCONNECT OPTION, (includes items 1 thru 6) SCREW, 1/4-20X3/4 HEX LOCKNUT, 1/4-20 FLAT WASHER, 1/4 BATTERY DISCONNECT SWITCH REPLACEMENT KEY BATTERY DISCONNECT BAR, (Before S/N TBL01835) BATTERY DISCONNECT BAR, (S/N TBL01835 & After) BATTERY DISCONNECT MOUNT NEGATIVE BATTERY CABLE, (see Figure 10-1 for details) NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)

TL943

Rev. A

10-7

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-2 Battery Disconnect Installation

6

8 7 2

4

9 K1

PAP7031

10-8

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-2 Battery Disconnect Installation Item 2 4 6 7 8 9

K1

31200256

Part Number

Qty.

Description

383-7332 398-2428 298-0552 295-3466 8H-5306 398-2396 398-2397 298-7364

1 2 2 1 1 1 1 2

BATTERY DISCONNECT INSTALLATION, (includes items 2 thru 9) SCREW, 5/16-18X1 1-1/4 LG HEX LOCKNUT, 5/16-18 BATTERY DISCONNECT SWITCH REPLACEMENT KEY BATTERY DISCONNECT MOUNT BATTERY DISCONNECT BAR WASHER, 5/16

B

1

BATTERY DISCONNECT KIT, (includes items 2 thru 9)

A

TL943

Rev.

10-9

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-3 Engine Harness

X16 B A

"PS IGN" TO X2

16 AWG

"PS IGN" TO X8

SP1

"PS IGN" TO X21

16 AWG

"PS IGN" TO X25

16 AWG

SP2 16 AWG

"BRK SOL" TO X2

"BRK SOL" TO X5

16 AWG

"BRK SOL" TO X12

16 AWG

15 16 17 C

16 AWG

16 20 21 22

B A

SPLICE INFORMATION X15 X14

18 19

X5 X12 B A

X1

14 15 16

14 15 16 A B

1 2 3 4

DIODE

X13 X2 SP1

SP2

2 3 4 5 6 CONN POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CONN POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

WIRE DESIGNATION BAT-1 HR MTR HORN FUL GAG ST RLY BAT-2 SP-1 SP-2 ALT EXC SP-3 STR AW STR CRB TRANS-B TRANS-A TRANS-C TRANS-D TRANS-E REV AL

WIRE DESIGNATION GND-1 BACK LT PLUG PLUG PLUG WORK LT GND-2 STOP LT PS IGN OIL GAG CLT TMP BRK SOL TR LT SW GP SW GP SIG PLUG PLUG PLUG

CONN WIRE POS DESIGNATION 1 STR CRB 2 GND-7

CONN WIRE POS DESIGNATION 1 STR AW 2 GND-8

10-10

DIODE

X1 COLOR RED BLU/RED ORA/YEL BLU/BLK VIL/ORA RED GRY/ORA GRY/YEL VIL/RED GRY/BLU VIL/GRN VIL/YEL VIL/TAN VIL/WHT VIL/GRY VIL/DGN VIL/BLU BLUE

GAUGE TYPE

TO

8 AWG 16 AWG 16 AWG 16 AWG 16 AWG 12 AWG 12 AWG 12 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG

X19 X21 X6 X13 X9 X19 X14 X14 X27 X14 X4 X3 X5 X5 X5 X5 X5 X16

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

X2 COLOR BLACK YRL/ORN YEL/BLU BLACK YEL/RED ORN/DGN BLU/BRN BLU/VIL BLU/TAN BLU/WHT WHT/BLU WHT/GRN -

GAUGE TYPE

TO

8 AWG 16 AWG 16 AWG 12 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG -

X17 X15 X15 X17 X15 SP1 X20 X26 SP2 X5 X21 X10 -

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL -

X3 COLOR VIL/YEL BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

X1 X17

GXL GXL

X4 COLOR VIL/GRN BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

X1 X17

GXL GXL

X3

X6

X4

7 8 28

7 8 28

9 10 11 10 12 13

X7 X8 CONN POS 1 2 3 4 5 6 7 8 9 10 11 12

WIRE DESIGNATION TRANS-A TRANS-B TRANS-C TRANS-D TRANS-E BRK SOL TR LT SW GND-9 GND-10 GND-11 GND-12 GND-13

TERM WIRE # DESIGNATION 1 HORN

CONN WIRE POS DESIGNATION A FP PWR B FP RLY

CONN POS 1 (30) 2 (85) 3 (87A) 4 (87) 5 (86)

WIRE DESIGNATION FP RLY GND-6 FUEL PUMP PS IGN

X5 COLOR VIL/WHT VIL/TAN VIL/GRY VIL/DGN VIL/BLU BLU/TAN BLU/WHT BLACK BLACK BLACK BLACK BLACK

GAUGE TYPE

TO

16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG

X1 X1 X1 X1 X1 SP2 X2 X17 X17 X17 X17 X17

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

X6 COLOR ORA/YEL

GAUGE TYPE

TO

16 AWG

GXL

X1

GAUGE TYPE

TO

X7 COLOR

RED/GRN 16 AWG WHT/GRN 16 AWG

GXL GXL

X11 X8

X8 COLOR WHT/GRN BLACK WHT/VIL ORN/DGN

GAUGE TYPE

TO

16 AWG 16 AWG 16 AWG 16 AWG

X7 X9 X22 SP1

GXL GXL GXL GXL

TERM WIRE # DESIGNATION 1 ST RLY GND-6 2 GND-6 3 START SOL 4 ST RLY PWR

TERM WIRE # DESIGNATION 1 GP SIG GND-6 2 GND-6 3 GLOW PLG 4 GP RLY

TERM WIRE # DESIGNATION GP PWR 1 FP PWR 2 GP RLY

CONN WIRE POS DESIGNATION A BRK SOL B GND-3

TL943

X10

X9

X11

X9 COLOR VIL/ORA BLACK BLACK RED/VIL ORANGE

GAUGE TYPE

TO

16 AWG 16 AWG 16 AWG 10 AWG 10 AWG

GXL GXL GXL GXL GXL

X1 X10 X8 X18 X19

GAUGE TYPE

TO

X10 COLOR

WHT/GRN 16 AWG BLACK 16 AWG BLACK 16 AWG ORN/RED 8 AWG ORN/BLU 8 AWG

GXL GXL GXL GXL GXL

X2 X17 X9 X24 X11

X11 COLOR

GAUGE TYPE

RED/GRN 8 AWG RED/GRN 16 AWG ORN/BLU 8 AWG

GXL GXL GXL

TO X19 X7 X10

X12 COLOR BLU/TAN BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

SP2 X17

GXL GXL

CONN WIRE POS DESIGNATION A FUL GAG B GND-4

CONN POS -

WIRE DESIGNATION SP-1 SP-2 SP-3

CONN POS A B C D

WIRE DESIGNATION BACK LT STOP LT WORK LT GND-16

CONN WIRE POS DESIGNATION A REV AL B GND-5

X13 COLOR BLU/BLK BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

GXL GXL

X1 X17

GAUGE TYPE

TO

X14 COLOR

GRY/ORA 12 AWG GRY/YEL 12 AWG GRY/BLU 16 AWG

GXL GXL GXL

X1 X1 X1

GAUGE TYPE

TO

X15 COLOR

YRL/ORN 16 AWG YEL/RED 16 AWG YEL/BLU 16 AWG BLK 16AWG

X16

GXL X2 GXL X2 GXL X2 GXL X17

COLOR

GAUGE TYPE

TO

BLUE BLACK

16 AWG 16 AWG

X1 X17

GXL GXL

PAL1031

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-3 Engine Harness (Continued)

POWER

GND

MOLDED TWO POSITION CONNECTOR

TIE WRAP

16 22 24 25

X21

X20

MOLDED DIODE DIODE INSTALLATION (TYP) 3-PLCS

32

29

X24

X26

X27

X28

X17

30 31

X22

X23 7 8 28

X25

X18 X19 CONN POS A B C

TERM WIRE # DESIGNATION 1 GND-1 GND-3 2 GND-4 GND-5 3 GND-6 GND-7 4 GND-8 GND-9 5 GND-10 GND-11 6 GND-12 GND-13 7 GND-14 GND-15 8 GND-2 9 GND-16

TERM WIRE # DESIGNATION 1 START SOL

31200256

X17 COLOR BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK

GAUGE TYPE 8 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 12 AWG 16AWG

TO

GXL X2 GXL X12 GXL X13 GXL X16 GXL X10 GXL X3 GXL X4 GXL X5 GXL X5 GXL X5 GXL X5 GXL X5 GXL X23 GXL X22 GXL X2 GXL X15

X18 COLOR RED/VIL

GAUGE TYPE

TO

10 AWG

X9

GXL

X19

TERM WIRE # DESIGNATION ALT BAT 1 1 ALT BAT 2 BAT-1 2 BAT-2 ST RLY PWR 3 GP PWR

RED/WHT 8 AWG RED/WHT 8 AWG RED 8 AWG RED 12 AWG ORANGE 10 AWG RED/GRN 8 AWG

TERM WIRE # DESIGNATION 1 OIL GAG

BLU/BRN

COLOR

GAUGE TYPE GXL GXL GXL GXL GXL GXL

TO X28 X28 X1 X1 X9 X11

X20 COLOR

GAUGE TYPE

TO

16 AWG

X2

GXL

WIRE DESIGNATION HR MTR PS IGN GP SW

CONN WIRE POS DESIGNATION 1 FUEL PUMP 2 GND-15

CONN WIRE POS DESIGNATION 1 PS IGN 2 GND-14

CONN WIRE POS DESIGNATION 1 GLOW PLG

X21 COLOR

GAUGE TYPE

BLU/RED 16 AWG ORN/DGN 16 AWG WHT/BLU 16 AWG

COLOR

GAUGE TYPE

TO

16 AWG 16 AWG

X8 X17

COLOR

GAUGE TYPE

ORN/DGN 16 AWG BLACK 16 AWG

GXL GXL

TO X25 X17

X24 COLOR ORN/RED

GAUGE TYPE

TO

8 AWG

X10

GXL

X25

TERM WIRE # DESIGNATION 1 CLT TMP

BLU/VIL

TL943

GXL GXL

X23

ORN/DGN 16 AWG ORN/DGN 16 AWG

TERM WIRE # DESIGNATION ALT BAT 1 1 ALT BAT 2

TO X1 SP1 X2

X22 WHT/VIL BLACK

TERM WIRE # DESIGNATION PS IGN 1 PS IGN

TERM WIRE # DESIGNATION 1 ALT EXC

SXL SXL SXL

COLOR

GAUGE TYPE GXL GXL

TO SP1 X23

X26 COLOR

GAUGE TYPE

TO

16 AWG

GXL

X2

GAUGE TYPE

TO

16 AWG

X1

X27 COLOR VIL/RED

GXL

X28 COLOR RED/WHT RED/WHT

GAUGE TYPE

TO

8 AWG 8 AWG

X19 X19

GXL GXL

PAL1041

10-11

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-3 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 28 29 30 31 32

10-12

Part Number

Qty.

298-0400

1 1 2 2 2 1 1 3 3 1 1 2 1 1 1 2 3 5 1 1 1 1 1 2 1 1 3 1 1 1 1

303-4983 303-4982 303-8663 456-2250 176-1477

362-6358 196-2413 299-0944 362-7670 299-0312 299-0340 299-0349 299-0346 305-2115 299-0908 299-7106 362-6360 304-2623 196-2412 362-6359 299-7096 362-3261 362-4916 304-2606 305-5449 303-4997

Description ENGINE HARNESS, (includes all items) CONNECTOR NUT LOCKWASHER STRAIN RELIEF CONNECTOR PLUG CONNECTOR TERMINAL CONNECTOR ASSY, (includes 7.5 amp fuse) CONNECTOR TERMINAL COVER CONNECTOR RELAY, (Fuel Pump) CONNECTOR TERMINAL SEAL CONNECTOR CONNECTOR LOCK CONNECTOR CONNECTOR TPA TERMINAL CONNECTOR TPA SEAL CONNECTOR CONNECTOR WEDGE DIODE

TL943

Rev. D

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

ELECTRICAL

Figure 10-3 Engine Harness (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

10-13

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-3 Engine Harness

2 10 11 12

2 13 14

CONN POS

WIRE DESIGNATION

WIRE GA TYPE

1 2 3 4 5 6 7 8 9 10 11 12

TRANS SOL Y1 REVERSE SOL TRANS SOL Y3 TRANS SOL TRANS SOL Y5 TRANS SOL Y6 PLUGGED PRK BRK SOL PLUGGED TRANS TMP SW ENG GND ENG GND

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL

A

CONN POS

2 6 7

D

1 2

WIRE DESIGNATION

CONN POS

WIRE DESIGNATION

A B C

AMB SNR PWR +5 V AMB SNR RTN AMB SNR SIG

WIRE GA & TYPE

N

85 86

CONN POS

WIRE DESIGNATION

85 86

ENG GND ST RLY

GLOW PLUG PWR 6 GA SXL (5/16" RING TERMINAL)

M

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

WIRE DESIGNATION ECU GND/050 ECU GND/050 ECU GND/050 PLUGGED PLUGGED PLUGGED ECU BAT/022 ECU BAT/022 ECU GND/050 ECU GND/050 PLUGGED PLUGGED PLUGGED PLUGGED ECU BAT/022 ECU BAT/022 PLUGGED PLUGGED PLUGGED YEL CAN H/904 GRN CAN L/905 BRN/BLK SHIELD /020 PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED RTN PLUGGED ON-IDLE PLUGGED PLUGGED PLUGGED PLUGGED ECU IGN/012 THR SUP/911 AMB SNR PWR +5V PLUGGED PLUGGED IVS PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED PLUGGED THR SGN/915 PLUGGED AMB SNR SIG COLD START AID PLUGGED ENG WARN LT ENG STOP LT PLUGGED PLUGGED WAIT TO START LT PLUGGED

10-14

8 9

18 GA GXL ECU IGN/012 (#10 RING TERMINAL) COLD START AID (#10 RING TERMINAL)

CONN POS

18 GXL 18 GXL 18 GXL

10 GA SXL STRT SOL (#10 FORK TERMINAL)

16 GXL 16 GXL

PK BRK SOL ENG GND

WIRE GA TYPE

P

C CONN POS

1 2 3 4 5

18 GA GXL

WIRE GA TYPE

16 GXL 16 GXL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

WIRE DESIGNATION ECU IGN/012 PLUGGED PLUGGED ENG GND PLUGGED PK BRK SOL ENG WARN LT ENG STOP LT ALT EXC THR SUP/911 THR SGN/915 THR RTN/914 ST RLY YEL CAN H/904 GRN CAN L/905 BRN/BLK SHIELD /020 TRANS TMP SW IVS TRANS SOL Y1 WAIT TO START LT REVERSE SOL TRANS SOL Y3 ON-IDLE PLUGGED TRANS SOL TRANS SOL Y5 PLUGGED TRANS SOL Y6 PLUGGED

WIRE GA & TYPE

12 GXL ----12 GXL -16 GXL 18 GXL 18 GXL 16 GXL 18 GXL 18 GXL 18 GXL 16 GXL * * * 16 GXL 18 GXL 16 GXL 18 GXL 16 GXL 16 GXL 18 GXL -16 GXL 16 GXL -16 GXL --

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL ---18 GXL 18 GXL 18 GXL 18 GXL ----18 GXL 18 GXL ---* * * ----------18 GXL -18 GXL ----18 GXL 18 GXL 18 GXL --18 GXL --------18 GXL -18 GXL 18 GXL -18 GXL 18 GXL --18 GXL --

22 23 24 25 26

5 18 19 20 21

F

CONN POS

A B C

WIRE DESIGNATION YEL (CAN H/904) GRN (CAN L/905) BRN/BLK SHIELD /020

E

WIRE GA TYPE

* * *

B GLOW PLUG PWR 6 GA SXL (M6 RING TERMINAL) CONN POS

1 2

WIRE DESIGNATION ECU BAT 1 ECU BAT/022

WIRE GA & TYPE

12 GXL 12 GXL

G ALT EXC 16 GA GXL (M5 RING TERMINAL)

15 16 17

K ALT PWR 4 GA GXL (M6 RING TERMINAL) ALT PWR 4 GA SXL (M8 RING TERMINAL) ECU BAT 1 12 GA GXL (M8 RING TERMINAL)

H

12 GA GXL ECU GND/050 (3/8 RING TERMINAL)

STRT SOL 10 GA SXL (M6 FORK TERMINAL)

PAL5480

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-3 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

31200256

Part Number

Qty.

344-2646 362-4933 298-7269 305-5437 305-5438 456-2250

1 1 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

390-0057 299-0908 299-7106 304-2606 305-5449 362-6358 299-0944 305-6035 305-5503 356-2911 305-2095 305-2096 305-2097 9X-1056 368-3140

Description ENGINE HARNESS, (includes all items) CONNECTOR CONTACT CONTACT PLUG PLUG CONNECTOR WEDGE LOCK CONNECTOR FEMALE FASTON PLUG CONNECTOR LOCK CONNECTOR HOUSING CONNECTOR LOCK CONNECTOR CONNECTOR TERMINAL COVER CONNECTOR LOCK CONNECTOR CONTACT TERMINATOR PLUG COVER LOCK CONTACT SEAL

TL943

Rev. E

10-15

ELECTRICAL

Figure 10-4 Transmission Harness

SP3 16 AWG

"GND-9" TO X5

"GND-9" TO Y1

16 AWG

"GND-9" TO Y2

16 AWG

8 "GND-11" TO X5

"GND-11" TO Y4

16 AWG

"GND-11" TO Y5

16 AWG

Y4

16 AWG

3 4 Y5

SP4

Y6

3 4 3 4

8 1 2

3 4

8

Y2

X5 SP4 X29

SP3

3 4 3 4

Y3

Y1

8

5 6 7

8

CONN WIRE POS DESIGNATION A TRANS-D B GND-11

Y4 COLOR VIL/DGN BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

X5 SP4

GXL GXL

POWER

GND

CONN WIRE POS DESIGNATION A TRANS-E B GND-11

CONN WIRE POS DESIGNATION A BRK SOL B GND-12

CONN WIRE POS DESIGNATION A TR LT SW B GND-13

Y5 COLOR VIL/BLU BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

X5 SP4

GXL GXL

CONN WIRE POS DESIGNATION A TRANS-A B GND-9

Y6 COLOR BLU/TAN BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

GXL GXL

X5 X5

GAUGE TYPE

TO

16 AWG 16 AWG

X5 X5

CONN WIRE POS DESIGNATION A TRANS-B B GND-9

X29 COLOR BLU/WHT BLACK

GXL GXL

CONN WIRE POS DESIGNATION A TRANS-C B GND-10

Y1 COLOR VIL/WHT BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

X5 SP3

GXL GXL

Y2 COLOR VIL/TAN BLACK

GAUGE TYPE

TO

16 AWG 16 AWG

X5 SP3

GXL GXL

Y3 COLOR VIL/GRY BLACK

MOLDED TWO POSITION CONNECTOR

TIE WRAP

GAUGE TYPE

TO

16 AWG 16 AWG

X5 X5

GXL GXL

DIODE INSTALLATION (TYP) 6-PLCS

CONN POS 1 2 3 4 5 6 7 8 9 10 11 12

WIRE DESIGNATION TRANS-A TRANS-B TRANS-C TRANS-D TRANS-E BRK SOL TR LT SW GND-9 GND-10 GND-11 GND-12 GND-13

X5 COLOR VIL/WHT VIL/TAN VIL/GRY VIL/DGN VIL/BLU BLU/TAN BLU/WHT BLACK BLACK BLACK BLACK BLACK

GAUGE TYPE

TO

16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG

Y1 Y2 Y3 Y4 Y5 Y6 X29 SP3 Y3 SP4 Y6 X29

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

PAL1050

10-16

TL943

31200256

ELECTRICAL

Figure 10-4 Transmission Harness Item 1 2 3 4 5 6 7 8

31200256

Part Number

Qty.

303-4752 344-7163 304-2647 122-4388 303-8672 362-6743

1 1 1 5 5 1 1 1 6

303-4997

Description TRANSMISSION HARNESS, (includes all items) CONNECTOR CONNECTOR LOCK CONNECTOR TERMINAL CONNECTOR TERMINAL SEAL MOLDED DIODE

TL943

Rev. A

10-17

ELECTRICAL

Figure 10-5 Transmission Harness - ZF

10-18

TL943

31200256

ELECTRICAL

Figure 10-5 Transmission Harness - ZF Item 1

Part Number

Qty.

384-3126 102-8801 304-2647 303-4970

1 1 1 9 3 6 2 6 1 1

2

122-4388

3 4

303-4997 362-6743

31200256

Description TRANSMISSION HARNESS, (includes all items) FEMALE RECEPTACLE, (includes rear seal) SECONDARY WEDGE LOCK TERMINAL PLUG CONNECTOR TERMINAL MOLDED DIODE CONNECTOR WEDGE LOCK

TL943

Rev. C

10-19

ELECTRICAL

Figure 10-6 Boom Work Light Harness

X3

X3 TERM WIRE # DESIGNATION 1 WORK LT 2 LT GND

COLOR YEL BLK

GAUGE TYPE

TO

14 AWG 14 AWG

SP3 SP4

GXL GXL

2

X1 TERM # A B C D

WIRE DESIGNATION PLUG PLUG WORK LT LT GND

COLOR YEL BLK

GAUGE TYPE

TO

14 AWG 14 AWG

SP1 SP2

GXL GXL

1 X1

X4

X2 TERM WIRE # DESIGNATION 1 WORK LT 2 LT GND

COLOR YEL BLK

GAUGE TYPE

TO

14 AWG 14 AWG

SP1 SP2

GXL GXL

TERM WIRE # DESIGNATION 1 WORK LT 2 LT GND

COLOR YEL BLK

GAUGE TYPE

TO

14 AWG 14 AWG

SP3 SP4

GXL GXL

2

2

X4

X2

PAP2790

10-20

TL943

31200256

ELECTRICAL

Figure 10-6 Boom Work Light Harness Item

1

2

31200256

Part Number

Qty.

Description

Rev.

303-4914

Ref

B

375-3913 299-0343 305-5503

1 1 2 2 2 3 1 2

BOOM WORK LIGHT HARNESS, (S/N TBL00566 thru TBL01918), (no longer available, order 375-3913 for service) BOOM WORK LIGHT HARNESS, (S/N TBL01919 & After), (includes all items) CONNECTOR TERMINAL SEAL PLUG PLUG CONNECTOR, (includes rear seal) WEDGE LOCK TERMINAL

334-5871 305-5449 456-1539

TL943

A

10-21

ELECTRICAL

Figure 10-7 Cab Work Light Harness

1 4

5

2 3

PY1770

10-22

TL943

31200256

ELECTRICAL

Figure 10-7 Cab Work Light Harness Item

Part Number

Qty.

1 2 3 4 5

328-1548 303-4969 303-4970 334-5871 323-7236 298-7252

1 2 2 1 1 2

31200256

Description CAB WORK LIGHT HARNESS, (includes all items) TERMINAL TERMINAL TERMINAL TERMINAL WIRE, 16 GA, BLACK

TL943

Rev. A

10-23

ELECTRICAL

Figure 10-8 Work Light Cab Harness

TERM # 1 2 3 4 5 6 7 8

WIRE DESIGNATION PLUG WORK LT PWR BCN PWR PLUG BCN GND CAB LT PWR CAB LT GND WORK LT

X1 COLOR ORN ORN BLK ORN BLK YEL

GAUGE TYPE

TO

16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG

X2 X3 X7 X2 SP2 X2

GXL GXL GXL GXL GXL GXL

1 2 3 4

X1

TERM # 1 2 3 4 5 6 7 8

5 6

X2

X2

WIRE DESIGNATION EMPTY CAB LT PWR CAB LT EMPTY WORK LT PWR WORK LT CAB LT GND EMPTY

TERM # 1 2 3 4 5 6 7 8

X3

5 6

COLOR ORN YEL ORN YEL BLK -

GAUGE TYPE

TO

16 AWG 16 AWG 16 AWG 16 AWG 16 AWG -

X1 SP1 X1 X1 SP2 -

WIRE DESIGNATION EMPTY BCN PWR BEACON EMPTY EMPTY EMPTY CAB LT GND EMPTY

GXL GXL GXL GXL GXL -

X3 COLOR ORN YEL BLK -

7 8 9 X4

TERM WIRE # DESIGNATION 1 CAB LT 2 CAB LT GND

7 8 9 X5

TERM WIRE # DESIGNATION 1 CAB LT 2 CAB LT GND

10-24

COLOR YEL BLK

X7 X6

GAUGE TYPE

TO

16 AWG 16 AWG

SP3 SP4

GXL GXL

TO X1 X7 SP2 -

GXL GXL GXL -

X4 COLOR YEL BLK

GAUGE TYPE

TO

16 AWG 16 AWG

SP1 SP2

GXL GXL

X5

TERM WIRE # DESIGNATION 1 CAB LT 2 CAB LT GND

COLOR YEL BLK

GAUGE TYPE

TO

16 AWG 16 AWG

SP3 SP4

GXL GXL

7 8 9

7 8 9

X6

GAUGE TYPE 16 AWG 16 AWG 16 AWG -

TERM WIRE # DESIGNATION 1 BEACON 2 BCN GND

TL943

X7 COLOR YEL BLK

GAUGE TYPE

TO

16 AWG 16 AWG

X3 X1

GXL GXL

PY1980

31200256

ELECTRICAL

Figure 10-8 Work Light Cab Harness Item

1 2 3 4 5 6 7 8 9

31200256

Part Number

Qty.

303-4915

Ref

375-3915

1

346-2984

1 6 6 2 2 8 4 8 8

303-4969 456-2250 304-2612 304-2606 305-5449 303-4970

Description CAB WORK LIGHT HARNESS, (S/N TBL00566 thru TBL01918), (no longer available, use 375-3915 for replacement or 1 thru 9 for service) CAB WORK LIGHT HARNESS, (S/N TBL01919 & After), (includes items 1 thru 9) HOUSING WEDGE LOCK TERMINAL PLUG HOUSING TERMINAL HOUSING WEDGE LOCK TERMINAL

TL943

Rev. D A

10-25

ELECTRICAL

Figure 10-9 Work Light Cab Harness, (if equipped)

X2

4 X2

1 2 3

X2

X2

4

X1

X2

4 X2

10-26

PY6030

TL943

31200256

ELECTRICAL

Figure 10-9 Work Light Cab Harness, (if equipped) Item

1 2 3 4

31200256

Part Number

Qty.

303-4916

Ref

334-5874 299-7107 NSS 456-2250 NSS

1 1 7 1 6

Description CAB WORK LIGHT HARNESS, (S/N TBL00566 thru TBL01918), (includes all items) CONNECTOR WEDGE LOCK TERMINAL PLUG TERMINAL, 1/4 FULLY INSULATED

TL943

Rev. B

10-27

ELECTRICAL

Figure 10-10 Frame Road Lights Harness

X4

2

1

2 X5

X1

X3

X2

2 6 7 8 9 X7

X6

10-28

TL943

3 4 5 6

PY6130

31200256

ELECTRICAL

Figure 10-10 Frame Road Lights Harness Item

1 2 3 4 5 6 7 8 9

31200256

Part Number

Qty.

303-4917

Ref

375-3916

1

346-2984 334-5962 299-0929 334-4101 299-0343 7R-2750

1 1 4 4 1 3 1 4 1 2 1

299-0350 305-2115 299-0349 128-5016

Description FRAME ROAD LIGHTS HARNESS, (Before S/N TBL01518), (no longer available, order 375-3916 for service) FRAME ROAD LIGHTS HARNESS, (S/N TBL01518 & After), (if equipped), (includes all items) CONNECTOR WEDGE LOCK CONNECTOR WEDGE LOCK CONNECTOR TERMINAL SEAL PLUG CONNECTOR TERMINAL SEAL

TL943

Rev. C A

10-29

ELECTRICAL

Figure 10-11 Cab Road Lights Harness

X3

11 12

X6

5 6 X8 X1

1

14

X8

13 X7

10 2 3 4

X5 X9

X2

14

X4

7 8 9 PY6140

10-30

TL943

31200256

ELECTRICAL

Figure 10-11 Cab Road Lights Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200256

Part Number

Qty.

303-4918 334-5869 299-7107 122-4382

1 1 1 1 2 1 1 2 1 2 1 1 1 1 7 1 3

344-7165 196-2413 299-0944 456-1514 299-7106 362-8011 NSS NSS

Description CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items) CONNECTOR WEDGE LOCK CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL CONNECTOR, (includes 15 amp fuse) TERMINAL COVER CONNECTOR WEDGE LOCK CONNECTOR TERMINAL 1/4 SPADE TERMINAL 1/4 FEMALE TERMINAL

TL943

Rev. C

10-31

ELECTRICAL

Figure 10-12 Auxiliary Electrics A

204 205 2 C A

202

B

QC VALVE HARN. TO BOOM HARN

C

203

QC VALVE HARNESS WIRE COLOR

YELLOW BROWN

WIRE DESIGNATION QC PWR QC PWR NO CONN QC GND QC GND

WIRE COLOR BLACK RED YELLOW BLUE ORANGE

VIEW C-C B

206

202

QC PWR YELLOW

QC PWR YELLOW EXTRA BLACK

PLUG F E

B A D

C

PLUG QC GND BROWN

202

VIEW E-E

E

E

101

105 W/W_SW

WL_SWA

W/W

25A

25A

25A

FAN/HTR

SL_SWA

10A STEER

10A GAUGES

RELAYS

LIGHTS

SPARE_BAT

10A SPARE_BAT

KEY

25A

1

FAN_SW HTR_SW

WL2

SL_SWB

WL_SWB

LIGHTS

ACC

15A

10A OPT2

OPT1

15A OPT3

W/W

OPT3

OPT2

OPT1

GND3

GND2

GND1

FAN/HTR

30A

15A HORN

10A OPT_PWR

104

QC GND BROWN

2 B+

12+

OIL

FUEL

+ GRD

LT

GND

G

TEMP

3

4

REV_ALARM

WARN_LT_CK SW1-86

AUX_ELEC1 SW2-87A

SW2-86

AUX_ELEC2

SW1-87A

GND85

OPT SPARE_COIL

VIEW A-A ACC

BAT ST

BAT

IGN

IGN

IGN

QA VALVE

103 PACKARD METRI-PAK CONNECTION #1

TIE WRAP TO EXISTING DASH HARNESS

TERMINAL # DESIGNATION

8

VIEW D-D

NO CONN.

7

GND

6

QC GND

5

GND

4

QC GND

3

QC PWR

2

PWR

1

QC PWR

WIRE DESIGNATION

202

1 2 D

** unknown ** ** unknown ** 4 YES

D

1 9112-5077 12-5077 0

PAL2832

VIEW B-B

10-32

TL943

31200256

ELECTRICAL

Figure 10-12 Auxiliary Electrics Item

Part Number

Qty.

Description

Rev.

299-1328

1

D

374-9168

1

298-8274

1

374-9167

1

2 101

298-6828 300-6092

7 1

103 104 105 202 203 204 205 206

298-7221 299-0325 9W-1442 298-8269 298-0434 298-8265 305-2034 298-0577

1 1 1 1 1 1 1 1

AUXILIARY ELECTRICS, (Before S/N TBL01599 excluding TBL01551 & TBL01585), (includes all items) AUXILIARY ELECTRICS, (S/N TBL01599 & After including TBL01551 & TBL01585), (includes all items) AUXILIARY FRAME WIRING HARNESS, (Before S/N TBL01599 excluding TBL01551 & TBL01585) AUXILIARY FRAME WIRING HARNESS, (S/N TBL01599 & After including TBL01551 & TBL01585) TIE STRAP DASH HARNESS, (Before S/N TBL01599 excluding TBL01551 & TBL01585) CONTURA SWITCH RELAY, (Before S/N TBL01599 excluding TBL01551 & TBL01585) FUSE, 10A, (Before S/N TBL01599 excluding TBL01551 & TBL01585) AUXILIARY WIRING HARNESS QUICK CHANGE HARNESS FRONT AUXILIARY ELECTRIC TUBE FITTING TUBE ASSY

1

31200256

TL943

A

10-33

ELECTRICAL

Figure 10-13 A/C Harness

GND

G

1 3 5

GND RLY 87

H

A GND

GND AC SW

RLY 85

GND

RLY 85

B

E

RLY 87

RLY 30

4 5 6

FAN SW C FAN SW C

RLY 30

F

PRS SW

D

AC SW

C PRS SW

PAL3461

RLY 85

WIRE CHART WIRE DESIGNATION

WIRE COLOR/STRIPE

WIRE GAGE

RLY 87 RLY 30

AC SW

ORANGE RED BLUE VIOLET YELLOW

16 16 16 16 16

FAN SW C

GREEN

16

GND

BLACK

16

RLY 85 PRS SW

10-34

WIRE END A WEATHER PACK

WIRE END B

WIRE END C

1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE WEATHER PACK

1/4 FEMALE SPADE

WIRE END D

WIRE END E 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE

WIRE END F

WIRE END G

WIRE END H

1/4 FEMALE SPADE WEATHER PACK

1/4 FEMALE SPADE 1/4 FEMALE SPADE

REMARKS

CONDENSOR TO RELAY DASH CIRCUIT BOARD TO RELAY RELAY TO PRESSURE SWITCH TO COMP. CLUTCH PRESSURE SWITCH TO THERMOSTATIC SWITCH AC SWITCH TO THERMOSTATIC SWITCH AC SWITCH TO FAN “C”

1/4 FEMALE SPADE

TL943

RING 3/8 SCREW

RING 3/8 SCREW

GROUND

31200256

ELECTRICAL

Figure 10-13 A/C Harness Item

Part Number

Qty.

1 3 4 5 6

298-8285 299-0339 299-0346 299-0341 298-7282 299-0347

1 1 1 1 2 1

31200256

Description A/C HARNESS, (includes items 1 thru 6) SHROUD CABLE SEAL SHROUD TERMINAL CABLE SEAL

TL943

Rev. F

10-35

ELECTRICAL

Figure 10-14 Cab Harness

5 7 17

4 5 6

A B C D E F

1 2 3

8 9 10 11

10-36

A/C CLUTCH

SP CAB GND 2

SP CAB GND 1

SP BAT PWR

SP ACCY PWR

SP-2

SP-1

SP-3

12 13 14 15 16

PY5480

TL943

31200256

ELECTRICAL

Figure 10-14 Cab Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

31200256

Part Number

Qty.

344-3273

1 1

305-5502 362-6742 NSS 303-4970 299-7106 334-5874 456-1572 299-0312 196-2413 305-5507 331-9918 303-4969 456-2250 303-4983 303-4982

1 1 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1

Description CAB HARNESS, (includes all items) PLUG TERMINAL CONNECTOR BOOT CONTACT CONNECTOR WEDGE LOCK CONNECTOR WEDGE LOCK CONNECTOR, (includes item 9) RELAY TERMINAL PLUG CONNECTOR CONTACT PLUG NUT WASHER BOOT

TL943

Rev. C

10-37

ELECTRICAL

Figure 10-15 Power Distribution Box Installation

1 5

2

3 4 6

PAP14350

10-38

TL943

31200256

ELECTRICAL

Figure 10-15 Power Distribution Box Installation Item 1

2 3 4 5 6

31200256

Part Number

Qty.

364-5693 375-3920 328-6707 328-6711 328-6710 141-2759 113-8491 344-2628 344-2629

1 1 1 1 8 1 2 1 1 Ref 4 4 AR 4

297-7013 298-7371 300-6101 298-0548

Description POWER DISTRIBUTION BOX INSTALLATION, (includes all items) POWER DISTRIBUTION BOX COVER LABEL MICRO-RELAY, 5 PIN MINI FUSE, 5 AMP MINI FUSE, 10 AMP MINI FUSE, 15 AMP MINI FUSE, 25 AMP VEC OPTIONS HARNESS, (see Figure 10-23 for details) HEX HD CAPSCREW, 1/4-20X1.5 FLAT WASHER, 1/4 TIE WRAP NUT, 1/4-20

TL943

Rev. B

10-39

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-16 Transmission Relay Harness

3 A B C D E F

WIRE GA TYPE

WIRE DESIGNATION

18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL

THR SGN/915 THR RTN/914 THR SUP/911 IVS ON-IDLE IVR

A B C D E F

CONN POS

D

8 J

CONN POS

G

I CONN POS

1 2

1 2 3 4 5 6 7 8

WIRE GA & TYPE

WIRE DESIGNATION STD JOY PWR STABTILT/PWR

16 GXL 16 GXL

7

WIRE DESIGNATION

TILT DN PLUGGED PLUGGED

16 GXL 16 GXL -16 GXL 16 GXL

TRANS/BRK PWR SHIFTER GND PLUGGED REVERSE REVERSE SOL

1

B

TI LT UP STD JOY PWR STD JOY PWR

WIRE GA & TYPE

WIRE DESIGNATION

1 (30) 2 (85) 3 (87A) 4 (87) 5 (86)

A

1 2 3 4 5 6

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL

5 CONN POS

CONN POS

WIRE GA & TYPE

WIRE DESIGNATION TRANS SOL Y1 TRANS SOL Y3 TRANS SOL Y5 TRANS SOL SHIFT PWR 1 KEY START REVERSE SOL PRK BRK SOL

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL ---

6

CONN POS

1 (30) 2 (85) 3 (87A) 4 (87) 5 (86)

2 C

WIRE GA & TYPE

WIRE DESIGNATION SHIFTER GND SHIFTER GND PLUGGED TRANSTMP SW KEY START

16 GXL 16 GXL -16 GXL 16 GXL

H

CONN POS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10-40

WIRE DESIGNATION TRANS SOL Y1 REVERSE SOL TRANS SOL Y3 TRANS SOL TRANS SOL Y5 TRANS SOL Y6 KEY START SHIFT PWR 1 PRK BRK SOL REVERSE TRAN/BRK PWR SHIFTER GND THR SUP/911 THR SGN/915 THRRTN/914 SP BAT PWR SPACCY PWR REGEN FORCE SW REGEN INH SW REGEN DIS LAMP DPF SOOT LAMP HEST L AMP TRANSTMP SW AC CLUTCH STAB/TILT PWR TILT UP TILT DN REGEN PWR IVS ON-IDLE IVR

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 18 GXL 18 GXL 18 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 18 GXL 18 GXL 18 GXL

SP-3

16 GA GXL

SP-2

16 GA GXL

SP-1

16 GA GXL

SP BAT PWR

12 GA GXL

SP ACCY PWR

16 GA GXL

SP GND 1

16 GA GXL

SP GND 2

16 GA GXL

AC CLUTCH

16 GA GXL

CONN POS

1 2 3 4

F

WIRE DESIGNATION STAB/TILT PWR SHIFTER GND TILT UP TILT DN

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL

4

PAP3681

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-16 Transmission Relay Harness Item 1

2

3 4

5

Part Number

Qty.

328-7823 299-0312 334-5868 196-2413 305-5507 334-5870 305-5450 303-4970 362-6742 305-5502 331-9918 303-4969 180-9214 128-4249 334-5874

1 2 2 4 1 1 1 4 1 6 1 31 1 1 1 1 8 1 1 1 4 2 1 1 2 1

303-4970 6

7

8

31200256

334-5872 305-5467 303-4970 456-2250 334-5871 305-5449 303-4970 NSS

Description TRANSMISSION RELAY HARNESS, (includes all items) RELAY CONNECTOR TERMINAL PLUG CONNECTOR KIT, (includes rear seal) WEDGE LOCK SOCKET TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL NUT LOCKWASHER CONNECTOR KIT, (includes rear seal) WEDGE LOCK CONTACT BOOT CONNECTOR KIT, (includes locking seal) WEDGE LOCK CONTACT PLUG RELAY WEDGE LOCK SOCKET TERMINAL CONNECTOR, (not used)

TL943

Rev. I

10-41

ELECTRICAL

Figure 10-17 Cab Road Lights Harness

X3

11 12

X6

5 6 X8 X1

1

14

X8

13 X7

10 2 3 4

X5 X9

X2

14

X4

7 8 9 PY6140

10-42

TL943

31200256

ELECTRICAL

Figure 10-17 Cab Road Lights Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200256

Part Number

Qty.

303-4918 334-5869 299-7107 122-4382

1 1 1 1 2 1 1 2 1 2 1 1 1 1 7 1 3

344-7165 196-2413 299-0944 456-1514 299-7106 362-8011 NSS NSS

Description CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items) CONNECTOR WEDGE LOCK CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL CONNECTOR, (includes 15 amp fuse) TERMINAL COVER CONNECTOR WEDGE LOCK CONNECTOR TERMINAL 1/4 SPADE TERMINAL 1/4 FEMALE TERMINAL

TL943

Rev. C

10-43

S/N TBL01055 & After ELECTRICAL

Figure 10-18 Tilt On Joystick Harness

1

A

A

2 3

C

5 6 D

4 B

10-44

PY6000

TL943

31200256

S/N TBL01055 & After ELECTRICAL

Figure 10-18 Tilt On Joystick Harness Item 1 2 3 4 5 6

31200256

Part Number

Qty.

328-7824 303-4997 303-8664 303-8665 334-5872 334-4101 334-5871 305-5449 303-4970

1 2 2 4 1 1 1 1 2

Description TILT ON JOYSTICK HARNESS, (includes all items) DIODE CONNECTOR TERMINAL CONNECTOR WEDGE LOCK CONNECTOR WEDGE LOCK TERMINAL

TL943

Rev. A

10-45

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-19 Tilt & Aux Control Module

35 16

259

101

18

102 103 104 21 12

258

17

PY5900

10-46

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-19 Tilt & Aux Control Module Item

Part Number

Qty.

12 16 17 18 21 35 101

298-7378

2 2 2 1 3 Ref 1 2 2 2 1 1 1 Ref Ref

102 103 104 258 259

31200256

360-7783 298-7363 371-6711

432-5954 371-6712

Description LOCKWASHER, 1/4 BUTTON HD CAPSCREW, 1/4-20X1-1/2 HEX NUT, 1/4-20 TILT & AUX CONTROL MODULE, (includes items 101 thru 104) WASHER, 1/4 ACCESSORY MODULE HARNESS, (see Figure 10-20 for details) ACCESSORY MODULE PC BOARD MATING CONNECTOR TERMINAL PLUG CIRCUIT CARD BOX TILT & AUX DECAL SOFTWARE ACCELERATOR BRACKET, (see Figure 7-3 for details) VEC BOX ASSY, (see Figure 10-15 for details)

TL943

Rev.

D

10-47

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-20 Accessory Module Harness

15 16 17 G CONN POS

1 2 3 4

WIRE DESIGNATION KEY IGN RX TX ACC MOD GND

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL 18 GXL

F WIRE DESIGNATION

CONN POS

A B C

12 13 14

CAN H/904 CAN L/905 SHIELD /020

WIRE GA & TYPE

SEE NOTE SEE NOTE --

E CONN POS

1 2 3 4 5 6 7 8 9 10 11 12

2 10 11

WIRE DESIGNATION 5 EXC TILT TILT SIG A TILT GND 5 EXC AUX AUX SIG A AUX GND TILT SIG B AUX SIG B CAN H/904 CAN L/905 TX RX

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL ** ** 18 GXL 18 GXL

D CONN POS

1 2 3 4 5 6 7 8 9 10 11 12

2 4 9 10

WIRE DESIGNATION KEY IGN ACC MOD GND TRIG DCLUTCH IN PLUGGED ROLLER SEL TILT UP TILT DN AUX A AUX B DCLUTCH GND FAULT

5 6 7 8

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL 18 GXL -18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL

C CONN POS

1 2 3 4 5 6 7 8 9 10 11 12

3 4

WIRE DESIGNATION DCLUTCH IN KEY IGN TILT UP TILT DN DCLUTCH AUX A AUX B ACC MOD GND PLUGGED PLUGGED GND FAULT PLUGGED

WIRE GA & TYPE

18 GXL 16 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 16 GXL --18 GXL --

B CONN POS

1 2 3 4 5 6 7 8

1 2

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL ---

A CONN POS

1 2 3 4 5 6

10-48

WIRE DESIGNATION 5 EXC TILT TILT GND TILT SIG A TILT SIG B KEY IGN TRIG PLUGGED PLUGGED

WIRE DESIGNATION 5 EXC AUX AUX GND AUX SIG A AUX SIG B KEY IGN ROLLER SEL

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL 18 GXL 18 GXL 18 GXL

TL943

PY5890

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-20 Accessory Module Harness Item

Part Number

Qty.

346-9672

1 1 1

1 NSS NSS 2 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17

31200256

NSS NSS 169-0705 304-2647 303-4969 456-2250

305-5503 356-2911 456-1591 335-8096 456-1517

4 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1

Description ACCESSORY MODULE HARNESS, (includes all items) CONNECTOR LOCK REAR SEAL TERMINAL CONNECTOR LOCK REAR SEAL TERMINAL CONNECTOR SECONDARY WEDGE LOCK CONNECTOR TERMINAL CONNECTOR WEDGELOCK CONNECTOR, DTM SERIES PLUG CONNECTOR, DTM SERIES PLUG SECONDARY WEDGE LOCK TERMINAL CONNECTOR CONNECTOR TERMINAL

TL943

Rev. D

10-49

ELECTRICAL

Figure 10-21 Chassis Harness

CONN POS

CONN POS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

WIRE DESIGNATION

ECU IGN/012 ECU BAT/022 ECU GND/050 ENG GND PLUGGED

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WIRE GA & TYPE

12 12 12 12

PK BRK SOL ENG WARN LT ENG STOP LT ALT EXC THR SUP/911 THR SGN/915 THR RTN/914 ST RLY YEL CAN H/904 GRN CAN L/905 BRN/BLK SHIELD /020 TRANS TMP SW IVS TRANS SOL Y1 WAIT TO START LT REVERSE SOL TRANS SOL Y3 ON-IDLE IVR TRANS SOL TRANS SOL Y5 PLUGGED TRANS SOL Y6 PLUGGED

GXL GXL GXL GXL -16 GXL 18 GXL 18 GXL 16 GXL 18 GXL 18 GXL 18 GXL 16 GXL

* * * 16 GXL 18 GXL 16 GXL 18 GXL 16 GXL 16 GXL 18 GXL 18 GXL 16 GXL 16 GXL -16 GXL

--

WIRE DESIGNATION

1(30) PK BRK SOL 2(85) STR/FUL GND 3(87A) PLUGGED 4(87) SHIFT PWR 2 5(86) DCLUTCH

A B C D E F G H

WIRE DESIGNATION DASH GND ALT EXC SP ACCY PWR AUX RLYS PWR OPT GND 1 KEY ACC TRAN/BRK PWR OPT GND 2

GXL GXL GXL GXL GXL GXL GXL GXL

SP BAT PWR 12 GA GXL

SP ACCY PWR 16 GA GXL

SP GND 1 CONN POS A

3/8" RING TERM

AC CLUTCH PWR

WIRE GA & TYPE 16 GXL

AC CLUTCH GND

16 GXL

WIRE DESIGNATION

CONN POS

A B C D E F G H

CONN POS

A B C D E F G H

12 GA GXL

WIRE DESIGNATION ECU BAT/022 GAGE PWR OPT PWR 1 ECU IGN/012 SP BAT PWR KEY IGN OPT PWR 2 SHIFTER GND

WIRE DESIGNATION SP CAB GND 1 SP CAB GND 2 SP GND 1 AC CLUTCH GND AUX ELEC GND LT GND STR/FUL GND ACC MOD GND

WIRE GA & TYPE

16 16 12 16 16 16 16 16

GXL GXL GXL GXL GXL GXL GXL GXL

16 17 18 19 20 21 24

GXL GXL GXL GXL GXL GXL GXL GXL

16 17 18 19 20 21

CONN POS

16 17 18 19 20 21 22

A B C D E F G H

WIRE DESIGNATION ECU GND/050 KEY BAT PWR STAB/TILT PWR OPT PWR 4 STEER/SWAY PWR HORN PWR OPT PWR 3 ENG GND

WIRE GA & TYPE

12 GXL 16 GXL 16 GXL 12 GXL 16 GXL 16 GXL 12 GXL 12 GXL

16 17 18 19 20 21 23

3 5 6 7 8 9 10

CONN POS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

WIRE DESIGNATION

KEY ACC AUX RLYS PWR STOP LT WORK LT EXTRA SWING QC PWR 1 OPT PWR 1 QC PWR 2 OPT PWR 2 QC GND 5 OPT PWR 3 QC GND 7 OPT PWR 4 AUX ELEC GND OPT GND 1 SIDE SHIFT OPT GND 2 MAST

CONN POS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WIRE GA & TYPE

12 16 12 12 12 16 12 16

3 4 5

WIRE GA & TYPE

16 16 16 16 12 16 16 12

SE

16 GA GXL

CONN POS

4-19

16 GA GXL

SP-1

GXL GXL GXL GXL GXL

36-2

16 GA GXL

SP-2

1 2 3

HD

SP-3

WIRE GA & TYPE

16 16 16 16 16

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 18 GXL 18 GXL 18 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL -* * *

HD36-24-31ST

14 15 16

PT 4-31 36-2 HD

2 3 7 8 11 12 13

CONN POS

41 42 43

WIRE DESIGNATION KEY BAT PWR KEY IGN KEY ACC KEY START DASH GND GAGE PWR HORN PWR STEER/SWAY PWR STR AW STR CAB HORN FUL LVL TRANS TMP SW ST RLY SHIFT PWR 1 PK BRK SOL GND FAULT AUX A AUX B WAIT TO START LT ENG WARN LT ENG STOP LT TRAN/BRK PWR ACC MOD GND TILT UP TILT DN DCLUTCH PLUGGED YEL CAN H/904 GRN CAN L/905 BRN/BLK SHIELD /020

WIRE DESIGNATION

TRANS SOL Y1 REVERSE SOL TRANS SOL Y3 TRANS SOL TRANS SOL Y5 TRANS SOL Y6 KEY START SHIFT PWR 1 SHIFT PWR 2 REVERSE TRAN/BRK PWR SHIFTER GND THR SUP/911 THR SGN/915 THR RTN/914 SP BAT PWR SP ACCY PWR SP CAB GND 1 SP CAB GND 2 SP-1 SP-2 SP-3 TRANS TMP SW AC CLUTCH PWR STAB/TILT PWR TILT UP TILT DN SP BAT PWR IVS ON-IDLE IVR

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 18 GXL 18 GXL 18 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 18 GXL 18 GXL 18 GXL

WIRE GA & TYPE

16 16 16 16 16 16 16 12 16 12 16 12 16 12 16 12 16 12 16

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

PAP11240

10-50

TL943

31200256

ELECTRICAL

Figure 10-21 Chassis Harness (Continued)

AUX ELECTRIC

QUICK CONNECT CONN POS

A B C D E F GA E

E IR W TYP &

N

TIO

NA

SIG DE E E IR RS VE D RE GN LT

GA E

E IR W TYP &

N

IO

T NA

SIG DE E IR ERS W V LT NN CO S RE OP PO LT T S K A OR ND B W G T L C D E

NN CO S PO

QC PWR 1 QC PWR 2

AUX ELEC GND QC GND 5 QC GND 7 PLUGGED

CONN POS

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL --

2 3 30 31

A B C D E F

WIRE DESIGNATION

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL

2 3 30 31

W

A

WIRE GA & TYPE

--

PLUGGED MAST SIDE SHIFT AUX ELEC GND SWING EXTRA

B

CONN POS

1 2

WIRE DESIGNATION

WIRE GA & TYPE

16 GXL 16 GXL

AUX. B VLV GND

5 28 29

CONN POS

1 2

WIRE DESIGNATION

TILT DN VLV GND

WIRE GA & TYPE

16 GXL 16 GXL

A B CONN POS

1 2

WIRE DESIGNATION

TILT UP VLV GND

WIRE GA & TYPE

16 GXL 16 GXL

5 28 29

5 28 29 A B

CONN WIRE POS DESIGNATION 1 STR AW 2 STR/FUL GND

WIRE DESIGNATION FUL LVL STR/FUL GND

16 36 39

WIRE GA & TYPE

16 GXL 16 GXL B

CONN POS

A

19 32 33 34 16 35 36 37 38

L GX L 16 GX L 16 GX L 6 1 GX 16

L GX L 16 GX 16

WIRE DESIGNATION

GAUGE

CONN POS

1 2

5 28 29

Q

WIRE DESIGNATION

CONN POS 85 86 30 87

16 GXL 16 GXL

42 43

25 26 40

WIRE GA & TYPE

16 GXL 16 GXL

AUX. A VLV GND

CONN WIRE POS DESIGNATION 1 STR CRB 2 STR/FUL GND

WIRE DESIGNATION GND FAULT ACC MOD GND ACC MOD GND VLV GND

GAUGE 16 GXL 16 GXL 16 GXL 16 GXL

GAUGE 16 GXL 16 GXL

25 26 27

PAP18430

31200256

TL943

10-51

ELECTRICAL

Figure 10-21 Chassis Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

10-52

Part Number

Qty.

344-3254 305-5423 298-7268 456-2250 356-2912 298-7269 305-2039 303-4983 303-4982 305-5437 293-9310 362-4934 303-4971

1 1 4 6 1 3 1 2 2 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2

299-0339 298-7282 299-0346 299-0959 299-6629 196-2412 267-9572 299-0348 299-0958 299-0957 299-0956 176-1477 362-3261 304-2606 305-5449 305-2038 305-2043 362-6360 7R-2750 305-2115 299-0349 299-0343 299-0350 299-0340 362-3261 299-0312 362-7670 196-2413

Description CHASSIS HARNESS, (includes all items) CONNECTOR TERMINAL PLUG CONNECTOR CONTACT CONNECTOR NUT LOCK WASHER CONTACT CAP CONNECTOR CONTACT PLUG CONNECTOR TERMINAL SEAL CONNECTOR LOCK TERMINAL TERMINAL SEAL CONNECTOR CONNECTOR CONNECTOR CONNECTOR TERMINAL SEAL CONNECTOR LOCK CONNECTOR CAP CONNECTOR LOCK SEAL CONNECTOR TERMINAL CONNECTOR DUST CAP CONNECTOR SEAL RELAY CONNECTOR TERMINAL

TL943

Rev. E

31200256

ELECTRICAL

Figure 10-21 Chassis Harness (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

10-53

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

CONN POS

A B

WIRE DESIGNATION D FAN PWR D FAN GND

WIPER HI

WIPER LO

WASHER

WIPER PARK

WIPER PWR

HEATER HI

HEATER PWR

I

HEATER MED

HEATER LOW

Figure 10-22 Cab Options Harness

C CONN POS

A B C

WIRE GA & TYPE

16 GXL 16 GXL

A

B

I

4 5 6

B A

A B

1 WIPER LO

D

WIPER HI WIPER PARK

WIRE GA & TYPE

18 GXL 18 GXL 18 GXL

C C

2 3 4

WIRE DESIGNATION HEATER GND HTR CNTRL A HEATER PWR

4 7 8 9 10 11

H

D CONN POS

A B C D E F

WIRE DESIGNATION D FAN PWR HEATER PWR WIPER PWR HEATER GND D FAN GND PLUGGED

E

WIRE GA & TYPE

16 GXL 12 GXL 12 GXL 12 GXL 16 GXL --

12 13

E CONN POS

WASHER

1 2 3 4 5 6 7 8 9 10

G

F CONN POS

1 2 3 4

10-54

WIRE DESIGNATION HEATER HI HEATER MED HEATER LOW HEATER GND

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL

F

WIRE DESIGNATION EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY HEATER GND HTR CNTRL B EMPTY HEATER PWR

WIRE GA & TYPE

------18 GXL 18 GXL -18 GXL

4 8 14 PY0610

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

ELECTRICAL

Figure 10-22 Cab Options Harness Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

298-8426 299-0910 299-0340 299-0349 299-0346 357-6165 456-5420 299-0345 298-7282 305-5503 299-0348 299-0350 299-0909 299-6630 299-0343

1 1 1 1 4 1 1 1 2 1 1 1 1 1 1

31200256

Description CAB OPTIONS HARNESS, (if equipped), (includes all items) CONNECTOR CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL SHROUD TERMINAL TERMINAL SEAL DUST CAP PLUG CONNECTOR TERMINAL CONNECTOR

TL943

Rev. B

10-55

ELECTRICAL

Figure 10-23 VEC Options Harness TO VEC OPTIONS, (BLACK)

TO ROOF WIPER MOTOR

CONN POS

WIRE GA & TYPE

WIRE DESIGNATION

A B C D E F G H

OPT PWR 4 OPT PWR 3 OPT PWR 2 5A ROOF WIPER PWR AUX SW GND OPT PWR 1 15A OPT 2 25A OPT

TO CHASSIS OPTIONS HARNESS

K

A 12 GXL 12 GXL 12 GXL 16 GXL 16 GXL 12 GXL 16 GXL 12 GXL

CONN POS

A B

M WIRE GA & TYPE

WIRE DESIGNATION 5A ROOF WIPER PWR 5A ROOF WIPER GND

WIRE DESIGNATION

CONN POS

16 GXL 16 GXL

H WIRE GA & TYPE

1 (30) 2 (85) 3 (87A) 4 (87) 5 (86)

CONN POS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

14 SXL 16 GXL 14 SXL

AUX RLYS PWR QC PWR 1 AUX ELEC PWR PLUGGED QC GND

-16 GXL

10

K

TO VEC OPTIONS, (GRAY) B CONN POS

D FAN GND OPT GND 2 OPT GND 1 5A ROOF WIPER GND 15A OPT 2 GND 25A OPT GND QC GND PLUGGED

KEY ACC AUX RLYS PWR STOP LT WORKLT EXTRA SWING QC PWR 1 OPT PWR 1 QC PWR 2 OPT PWR 2 QC GND 5 OPT PWR 3 QC GND 7 OPT PWR 4 PLUGGED OPT GND 1 SIDESHIFT OPT GND 2 MAST

16 GXL 16 GXL 14 GXL 14 GXL 16 GXL 16 GXL 16 GXL 12 GXL 16 GXL 12 GXL 16 GXL 12 GXL 16 GXL 12 GXL -12 GXL 16 GXL 12 GXL 16 GXL

11

WIRE GA & TYPE

WIRE DESIGNATION

A B C D E F G H

WIRE GA & TYPE

WIRE DESIGNATION

16 GXL 12 GXL 12 GXL 16 GXL 16 GXL 12 GXL 16 GXL --

TO WORKLIGHT/BEA CON OPTION HARNESS G

L CONN POS

1 2 3 4 5 6 7 8

8

WIRE GA & TYPE

WIRE DESIGNATION STOP LT S/W LT PWR BCN PWR DOME LT DOME/BCN GND CAB LT PWR CAB LT GND WORKLT

14 GXL 14 GXL 16 GXL 14 GXL 14 GXL 14 GXL 14 GXL 14 GXL

A J CONN POS

WIRE DESIGNATION

A B

15A OPT 2 15A OPT 2 GND

9

M

WIRE GA & TYPE

12

7

16 GXL 16 GXL

TO AUX ELECTRIC OPTION

3

I J

CONN POS

D B

13

1 2 3 4 5 6 7 8 9 10 11 12

5

C

2

6

F G I

E

WIRE GA & TYPE

WIRE DESIGNATION SWING EXTRA SW2 87A SW2 86 MAST SW1 87A SIDESHIFT SW1 86 AUX SW GND PLUGGED PLUGGED PLUGGED

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL ----

4

TO AC RELAY F

1

CONN POS

A B

H

TO VEC OPTIONS, (GREEN)

TO VEC OPTIONS, (BLUE) C CONN POS

A B C D E F G H

WIRE DESIGNATION SW1 86 HEATER GND CAB LT GND DOME/BCN GND AUX ELEC PWR SW1 87A SW2 86 SW2 87A

WIRE GA & TYPE

16 GXL 12 GXL 14 GXL 14 GXL 14 SXL 16 GXL 16 GXL 16 GXL

A B C D E F G H

WIRE DESIGNATION WIPER PWR HEATER PWR KEY ACC BCN PWR D FAN PWR DOME LT CAB LT PWR S/W LT PWR

25A OPT 25A OPT GND

L

E WIRE GA & TYPE

12 GXL 12 GXL 16 GXL 16 GXL 16 GXL 14 GXL 14 GXL 14 GXL

12 GXL 12 GXL

TO ENCLOSED CAB HARNESS

D CONN POS

WIRE GA & TYPE

WIRE DESIGNATION

CONN POS

A B C D E F

WIRE DESIGNATION D FAN PWR HEATER PWR WIPER PWR HEATER GND D FAN GND PLUGGED

WIRE GA & TYPE

16 GXL 12 GXL 12 GXL 12 GXL 16 GXL --

CONN POS

1 2 3 4 5 6 7 8

WIRE DESIGNATION QC PWR 1 AUX RLYS PWR QC PWR 2 QC GND 5 QC GND QC GND 7 QC GND EMPTY

WIRE GA & TYPE

16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL --

PAP30870

10-56

TL943

31200256

ELECTRICAL

Figure 10-23 VEC Options Harness Item 1

2

Part Number

Qty.

359-8938 305-5466 303-4969 303-4971 456-2250 334-5874 299-7107 303-4970

1 1 10 8 1 1 1 8 1 2 2 1 2 3 2 3 1 1 1 3 1 3 5 5 1 1 4 1 4 4 4 1 1 4 1 1 1 3 1 3 5 5 1 1 4 1 4 3 3

3

4

128-5016

5

299-0956 299-6629 196-2412 128-5016 267-9572

6

299-0957 299-6629 196-2412 128-5016 267-9572

7

299-0312 456-1572 196-2413

8 299-6629 196-2412 128-5016 267-9572 9

299-0958 299-6629 196-2412 128-5016 267-9572

31200256

Description VEC BOX HARNESS, (includes all items) CONNECTOR CONTACT CONTACT PLUG CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL TERMINAL SEAL SEAL PLUG GREEN CONNECTOR CONNECTOR LOCK TERMINAL PLUG SEAL TERMINAL SEAL BLUE CONNECTOR CONNECTOR LOCK TERMINAL PLUG SEAL TERMINAL SEAL RELAY CONNECTOR TERMINAL PLUG BLACK CONNECTOR CONNECTOR LOCK TERMINAL PLUG SEAL TERMINAL SEAL GRAY CONNECTOR CONNECTOR LOCK TERMINAL PLUG SEAL TERMINAL SEAL

TL943

Rev. E

10-57

ELECTRICAL

Figure 10-23 VEC Options Harness (Continued) Item

Part Number

Qty.

10

334-5871 303-4970 304-2612 344-7165

1 2 1 7 1 2 2 1 1 9 3

11 12

128-5016 13 299-7106 303-4970 456-2250

10-58

Description

Rev.

CONNECTOR TERMINAL HOUSING TERMINAL CONNECTOR TERMINAL SEAL CONNECTOR WEDGE LOCK TERMINAL PLUG

TL943

31200256

ELECTRICAL

Figure 10-23 VEC Options Harness (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

10-59

ELECTRICAL

This Page Intentionally Left Blank

10-60

TL943

31200256

SECTION 11 DECALS

31200256

TL943

Before S/N TBL01599 excluding TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals 23

19

17

7

39 18

VIEW D-D

5

VIEW E-E

4

VIEW OF LOAD CHART BOOKLET

16

13

24

VIEW B-B

14

E

8

VIEW A-A

E

B

A

F

9156-3220 REV A

B

A

F

101

46

C

C

G

D

34 D

42 G

VIEW G-G

3

16 31

20 VIEW C-C (WITHOUT OUTRIGGERS)

20 33 28 32 30

16

OPEN CAB

ENCLOSED CAB

VIEW F-F (WITH OUTRIGGERS) PAP16980

11-2

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals Item

3 4 5 7

31200256

Part Number

Qty.

305-3770

Ref

314-6037

Ref

314-2352

Ref

NSS 313-6241 313-6242 314-6698 313-9315 315-7753 315-8110 313-9313 314-6699 312-2603 313-5457 313-9314 339-9597 314-6038 314-6039 314-6040 314-6041 314-6042 314-6043 314-6044 314-6045 314-6046 339-9599 313-1738 313-1739 313-1740 313-1741 313-1742 313-1743 313-1744 313-9316 339-9605 339-9598 314-6048 314-6049 314-6050 314-6051 314-6052 314-6053 314-6054 314-6055 339-9606 339-9600

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description DECAL INSTALLATION, ENGLISH, (not available to order, see items 3 thru 46 on Figure 11-1 and all items on Figure 11-2 for service) DECAL INSTALLATION, ISO, (not available to order, see items 3 thru 46 on Figure 11-1 and all items on Figure 11-2 for service) DECAL INSTALLATION, FRENCH, (not available to order, see items 3 thru 46 on Figure 11-1 and all items on Figure 11-2 for service) S/N PLATE LUBRICATION CHART DECAL MAINTENANCE CHART DECAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE-TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE-SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT LIFTING HOOK, ENGLISH UNIT LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE-TILT, METRIC UNIT SIDE-SWING, METRIC UNIT SIDE-SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKETS, METRIC UNIT MULTI-PURPOSE, METRIC UNIT LIFTING HOOK, METRIC UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE-TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE-SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT LIFTING HOOK, ENGLISH UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE-TILT, METRIC UNIT SIDE-SWING, METRIC UNIT SIDE-SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKETS, METRIC UNIT MULTI-PURPOSE, METRIC UNIT LIFTING HOOK, METRIC UNIT

TL943

Rev. 9, D 6, D 6, D

H F B B B C B B B B D C B B C C B B C B F D B C D C C C B B E C B C C C B C B B

11-3

Before S/N TBL01599 excluding TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

11-4

Part Number

Qty.

Description

Rev.

322-9982 322-9983 322-9984 322-9985 322-9986 322-9987 322-9988 322-9989 322-9990 322-9991 323-0003 323-0004 323-0005 323-0006 323-0007 323-0008 323-0009 323-0010 323-0011 323-0012 322-9992

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

B B B B B B B B B B B B B B B B B B B B B

322-9994 322-9995 322-9996 322-9997 322-9998 322-9999 323-0000 323-0001 323-0002 323-0013

1 1 1 1 1 1 1 1 1 1

323-0014 323-0015 323-0016 323-0017 323-0018 323-0019 323-0020 323-0021 323-0022 390-7600

1 1 1 1 1 1 1 1 1 1

390-7504 390-9508 390-7387 390-7571 390-9500

1 1 1 1 1

LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT WINCH, ENGLISH UNIT LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE TILT, METRIC UNIT SIDE SWING, METRIC UNIT SIDE SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKET, METRIC UNIT MULTI-PURPOSE, METRIC UNIT WINCH, METRIC UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT WINCH, ENGLISH UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE TILT, METRIC UNIT SIDE SWING, METRIC UNIT SIDE SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKET, METRIC UNIT MULTI-PURPOSE, METRIC UNIT WINCH, METRIC UNIT SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, ENGLISH UNIT LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT LOAD CHART LOAD CHART

TL943

B B B B B B B B B B B B B B B B B B B A

A

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

8 13 14 16 17

18

19

20

23

24

27

28

31200256

Part Number

Qty.

390-7336

1

390-8141 390-7503 390-8096

1 1 1

390-7522 390-9734 390-8101

1 1 1

390-7564 390-9490 390-7338

1 1 1

390-8331 390-7520 390-8140

1 1 1

390-7599 390-9498 390-7343 390-7541 390-9499 303-4906 298-8438 303-4962 303-4963 303-4946 314-5324 314-2338 303-4941 314-5321 314-2339 303-4949 314-5315 314-2340 303-4948 314-5316 314-2341 303-4939 314-5318 314-2343 303-4942 314-5322 314-2344 305-3791 314-5317 314-2350 303-4950 314-5320

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, METRIC UNIT LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH OUTRIGGERS, METRIC UNIT LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT LOAD CHART LOAD CHART REAR PANEL CAT DECAL OIL LEVEL DECAL HYDRAULIC OIL DECAL TIE-DOWN DECAL TIP OVER DECAL, ENGLISH TIP OVER DECAL, ISO TIP OVER DECAL, FRENCH ELECTROCUTION HAZARD DECAL, ENGLISH ELECTROCUTION HAZARD DECAL, ISO ELECTROCUTION HAZARD DECAL, FRENCH CRUSH HAZARD WARNING DECAL, ENGLISH CRUSH HAZARD WARNING DECAL, ISO CRUSH HAZARD WARNING DECAL, FRENCH NO RIDERS DECAL, ENGLISH NO RIDERS DECAL, ISO NO RIDERS DECAL, FRENCH BATTERY DECAL, ENGLISH BATTERY DECAL, ISO BATTERY DECAL, FRENCH ROTATING PARTS DECAL, ENGLISH ROTATING PARTS DECAL, ISO ROTATING PARTS DECAL, FRENCH DASH DECAL KIT, RH, (includes items 28 thru 33), ENGLISH DASH DECAL KIT, RH, (includes items 28 thru 33), ISO DASH DECAL KIT, RH, (includes items 28 thru 33), FRENCH TIP OVER DECAL, ENGLISH TIP OVER DECAL, ISO

TL943

Rev. A

A

B

B

B

B

2 1 1

11-5

Before S/N TBL01599 excluding TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item 30

31

32

33 34 39 42 46 101 201

11-6

Part Number

Qty.

314-2345 303-4945 314-5327 314-2346 303-4944 314-5323 314-2347 303-4947 314-5325 314-2348 298-1844 303-4909 299-0354 303-4819 330-4923 323-5615 298-1694 350-2522

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description

Rev.

TIP OVER DECAL, FRENCH RUN OVER DECAL, ENGLISH RUN OVER DECAL, ISO RUN OVER DECAL, FRENCH READ MANUAL DECAL, ENGLISH READ MANUAL DECAL, ISO READ MANUAL DECAL, FRENCH MACHINE ROLL DECAL, ENGLISH MACHINE ROLL DECAL, ISO MACHINE ROLL DECAL, FRENCH BOOM OPERATION DECAL CAT IGNITION SWITCH DECAL TILT ANGLE GAUGE CAT LOGO DECAL ETHER START WARNING DECAL, ENGLISH ETHER START WARNING DECAL, ISO & FRENCH SHIFTER DECAL A/C TEMPERATURE CONTROL DECAL, (S/N TBL01518 & After)

TL943

31200256

Before S/N TBL01599 excluding TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

11-7

S/N TBL01599 & After including TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals 23

19

17

7

39 18

VIEW D-D

5

VIEW E-E

24

14

4

VIEW OF LOAD CHART BOOKLET

16 13 46 VIEW B-B

B

A

F

C

8

B

A

F

C

D

VIEW A-A

D

42 48 3

49

201 16 20 101

33

34

28 32

20

30

VIEW C-C (WITHOUT OUTRIGGERS)

16 31 OPEN CAB

ENCLOSED CAB

VIEW F-F (WITH OUTRIGGERS)

277 278 PAP14500

11-8

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals Item

3 4 5 7

31200256

Part Number

Qty.

305-3770

Ref

314-6037

Ref

314-2352

Ref

NSS 394-2328 394-2327

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description DECAL INSTALLATION, ENGLISH, (not available to order, see items 3 thru 49 on Figure 11-1 and all items on Figure 11-2 for service) DECAL INSTALLATION, ISO, (not available to order, see items 3 thru 49 on Figure 11-1 and all items on Figure 11-2 for service) DECAL INSTALLATION, FRENCH, (not available to order, see items 3 thru 49 on Figure 11-1 and all items on Figure 11-2 for service) S/N PLATE LUBRICATION CHART DECAL MAINTENANCE CHART DECAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE-TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE-SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT LIFTING HOOK, ENGLISH UNIT LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE-TILT, METRIC UNIT SIDE-SWING, METRIC UNIT SIDE-SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKETS, METRIC UNIT MULTI-PURPOSE, METRIC UNIT LIFTING HOOK, METRIC UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE-TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE-SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT LIFTING HOOK, ENGLISH UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE-TILT, METRIC UNIT SIDE-SWING, METRIC UNIT SIDE-SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKETS, METRIC UNIT MULTI-PURPOSE, METRIC UNIT LIFTING HOOK, METRIC UNIT

TL943

Rev. 9, D 6, D 6, D

A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A

11-9

S/N TBL01599 & After including TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

Part Number

Qty.

Description

Rev.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT WINCH, ENGLISH UNIT LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE TILT, METRIC UNIT SIDE SWING, METRIC UNIT SIDE SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKET, METRIC UNIT MULTI-PURPOSE, METRIC UNIT WINCH, METRIC UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, ENGLISH UNIT COVER, ENGLISH UNIT STANDARD CARRIAGE, ENGLISH UNIT SIDE TILT, ENGLISH UNIT SIDE-SWING, ENGLISH UNIT SIDE SHIFT, ENGLISH UNIT TRUSS BOOM, ENGLISH UNIT STANDARD BUCKETS, ENGLISH UNIT MULTI-PURPOSE, ENGLISH UNIT WINCH, ENGLISH UNIT LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, METRIC UNIT COVER, METRIC UNIT STANDARD CARRIAGE, METRIC UNIT SIDE TILT, METRIC UNIT SIDE SWING, METRIC UNIT SIDE SHIFT, METRIC UNIT TRUSS BOOM, METRIC UNIT STANDARD BUCKET, METRIC UNIT MULTI-PURPOSE, METRIC UNIT WINCH, METRIC UNIT SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, ENGLISH UNIT LOAD CHART LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT LOAD CHART

B A A A A A A A A A A A A A A A A A A A A

1 1 1 1 1 1 1 1 1 1

11-10

397-9209

1 1 1 1 1 1 1 1 1 1

397-9210 397-9211 397-9212 397-9318 397-9319

1 1 1 1 1

TL943

A A A A A A A A A A A A A A A A A A A A

A

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

8 13 14 16 17

18

19

20

23

31200256

Part Number

Qty.

390-9500 397-9320 397-9992

1 1 1

397-9129 390-7503 397-9130 397-9329

1 1 1 1

397-9330 397-9331 397-9332 397-9203

1 1 1 1

397-9204 397-9205 397-9206 397-9315

1 1 1 1

397-9316 390-7520 397-9317 397-9325

1 1 1 1

397-9327 397-9326 397-9328 397-9131 397-9132 390-9499 397-9133 303-4906 298-8438 303-4962 303-4963 303-4946 314-5324 314-2338 303-4941 314-5321 314-2339 303-4949 314-5315 314-2340 303-4948 314-5316 314-2341 303-4939 314-5318 314-2343

1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT LOAD CHART LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, METRIC UNIT LOAD CHART LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT LOAD CHART LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT LOAD CHART LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH OUTRIGGERS, METRIC UNIT LOAD CHART LOAD CHART LOAD CHART SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH WINCH, ENGLISH UNIT LOAD CHART LOAD CHART LOAD CHART REAR PANEL CAT DECAL OIL LEVEL DECAL HYDRAULIC OIL DECAL TIE-DOWN DECAL TIP OVER DECAL, ENGLISH TIP OVER DECAL, ISO TIP OVER DECAL, FRENCH ELECTROCUTION HAZARD DECAL, ENGLISH ELECTROCUTION HAZARD DECAL, ISO ELECTROCUTION HAZARD DECAL, FRENCH CRUSH HAZARD WARNING DECAL, ENGLISH CRUSH HAZARD WARNING DECAL, ISO CRUSH HAZARD WARNING DECAL, FRENCH NO RIDERS DECAL, ENGLISH NO RIDERS DECAL, ISO NO RIDERS DECAL, FRENCH BATTERY DECAL, ENGLISH BATTERY DECAL, ISO BATTERY DECAL, FRENCH

TL943

Rev.

A

A

A

A

A

A

11-11

S/N TBL01599 & After including TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

Part Number

Qty.

24

303-4942 314-5322 314-2344

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

27

28

30

31

32

33 34 39 42 46 48 49 101 201 277 278

11-12

303-4950 314-5320 314-2345 303-4945 314-5327 314-2346 303-4944 314-5323 314-2347 303-4947 314-5325 314-2348 323-7388 303-4909 299-0354 303-4819 330-4923 323-5615 335-8056 421-2306 298-1694 350-2522 360-7793

Description ROTATING PARTS DECAL, ENGLISH ROTATING PARTS DECAL, ISO ROTATING PARTS DECAL, FRENCH DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), ENGLISH DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), ISO DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), FRENCH TIP OVER DECAL, ENGLISH TIP OVER DECAL, ISO TIP OVER DECAL, FRENCH RUN OVER DECAL, ENGLISH RUN OVER DECAL, ISO RUN OVER DECAL, FRENCH READ MANUAL DECAL, ENGLISH READ MANUAL DECAL, ISO READ MANUAL DECAL, FRENCH MACHINE ROLL DECAL, ENGLISH MACHINE ROLL DECAL, ISO MACHINE ROLL DECAL, FRENCH NACD JOYSTICK DECAL CAT IGNITION SWITCH DECAL TILT ANGLE GAUGE CAT LOGO DECAL ETHER START WARNING DECAL, ENGLISH ETHER START WARNING DECAL, ISO & FRENCH MANUAL DECAL PATENT TELEHANDLERS DECAL SHIFTER DECAL A/C TEMPERATURE CONTROL DECAL SWAY DECAL OUTRIGGERS DECAL, (if equipped with outriggers)

TL943

Rev.

A A A

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

11-13

DECALS

Figure 11-2 Boom Decals

47

29

2

36 47

E

E

29

12

1

43

38 37

44 VIEW E-E

22 45

29

29

9

PAP16900

11-14

TL943

31200256

DECALS

Figure 11-2 Boom Decals Item

1 2 9 12 22

29

36 37 38 43 44 45 47

31200256

Part Number

Qty.

305-3770

Ref

314-6037

Ref

314-2352

Ref

303-4885 303-4886 303-4964 298-0576 303-4940 314-5319 314-2342 303-4943 314-5326 314-2349 298-8743 320-7883 298-7901 298-7902 320-7882 298-7365 309-6301 330-5286

1 1 1 1 1 1 1 5 5 5 1 1 1 3 1 1 1 2

Description DECAL INSTALLATION, ENGLISH, (not available to order, see items 1 thru 49 on Figure 11-1 and all items on Figure 11-2 for service) DECAL INSTALLATION, ISO, (not available to order, see items 1 thru 49 on Figure 11-1 and all items on Figure 11-2 for service) DECAL INSTALLATION, FRENCH, (not available to order, see items 1 thru 49 on Figure 11-1 and all items on Figure 11-2 for service) TL943 CAT LH BOOM DECAL TL943 CAT RH BOOM DECAL BOOM EXTEND DECAL BOOM ANGLE DECAL CARRY PERSONNEL DECAL, ENGLISH CARRY PERSONNEL DECAL, ISO CARRY PERSONNEL DECAL, FRENCH PINCH POINT DECAL, ENGLISH PINCH POINT DECAL, ISO PINCH POINT DECAL, FRENCH PENDULUM, (Before S/N TBL00999) PENDULUM, (S/N TBL00999 & After) HEX NUT, (Before S/N TBL00999) WASHER, (Before S/N TBL00999) SPACER, (S/N TBL00999 & After) WASHER, 3/8, (S/N TBL00999 & After) NUT, 3/8-16, (S/N TBL00999 & After) GOOSENECK DECAL, 6

TL943

Rev. 9, D 6, D 6, D

11-15

DECALS

This Page Intentionally Left Blank

11-16

TL943

31200256

SECTION 12 OPTIONS

31200256

TL943

OPTIONS

Figure 12-1 Block Heater Installation

BEFORE S/N TBL01642

1

S/N TBL01642 & AFTER

1

103

2 3

102 101

PAP14050

12-2

TL943

31200256

OPTIONS

Figure 12-1 Block Heater Installation Item

1 2 3 101 102 103

31200256

Part Number

Qty.

299-6648 384-2283

Ref 1

303-4841 384-2284 329-2475 310-9975 310-9978 106-0735 310-9974

1 1 1 1 1 1 1

Description BLOCK HEATER INSTALLATION, (Before S/N TBL01642), (includes item 1) BLOCK HEATER INSTALLATION, (S/N TBL01642 & After), (includes items 1 thru 3) BLOCK HEATER, (Before S/N TBL01629) BLOCK HEATER, (S/N TBL01637 & After) WHIZ-LOCK SCREW, 3/8-16X7/8 AMBIENT TEMPERATURE SENSOR ASSY, (includes items 101 thru 103) LOCKNUT, 3/4-16 AMBIENT TEMPERATURE SENSOR AMBIENT TEMPERATURE SENSOR BRACKET

TL943

Rev. D B B A A

12-3

OPTIONS

Figure 12-2 8” Winch

12-4

TL943

31200256

OPTIONS

Figure 12-2 8” Winch Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48

31200256

Part Number

Qty.

350-0994

Ref

304-2302 NSS 304-3182 304-4577 Use Kit K1 304-2304 304-4578 304-2305 NSS NSS 350-0994 NSS 304-2307 304-2308 304-2309 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 NSS NSS 303-8650 304-2320 Use Kit K1 304-2322 304-2323 Use Kit K1 304-2324 NSS Use Kit K1 Use Kit K1 NSS 304-3812 303-8651 Use Kit K1 304-2328 304-2329 NSS 303-8652 303-8653

1 1 1 1 1 1 1 1 1 1 6 1 2 4 2 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 2 1 2 2 1 1 1 1 1 2 2 1 1 1 2 2

Description WINCH, 8 IN DRUM, (no longer available, use 350-0994 on Figure 12-18 for replacement), (includes all items on this page and on Figure 12-3) GEAR CASE LOCK SET A LOCK SET B CABLE DRUM, 8 IN BRAKE DRUM GEAR CASE COVER CABLE DRUM SHAFT, 8 IN WORM SHAFT, (includes item 10) WORM GEAR WORM CABLE DRUM SHAFT KEY LOCK SEAT A BUSHING BUSHING STUD BOLT, 1/2X1-1/2 COLLAR BRAKE PLATE BRAKE HOUSING BRAKE DRUM ADJUSTING BOLT ADJUSTING NUT SPRING SEAT ROLLER BRAKE LINING BRAKE PLATE A BRAKE PLATE B FIXING PLATE OIL FILL PLUG BEARING SHIM BEARING HUB GASKET GEAR CASE GASKET O-RING WASHER BUSHING SEAL WORM SHAFT KEY WORM SHAFT KEY SPRING BRAKE DRUM SPRING MOTOR MOUNT ADAPTER COUPLER, WINCH SHAFT BEARING V.C. TYPE LOCK RING OIL LEVEL PLUG OIL DRAIN PLUG COUPLER SPACER BEARING HUB OIL SEAL

TL943

Rev. B

12-5

OPTIONS

Figure 12-2 8” Winch (Continued) Item

Part Number

Qty.

49 50 51 52 53 54 55 56 57 58

Use Kit K1 Use Kit K1 NSS Use Kit K1 304-3184 NSS NSS Use Kit K1 304-2334 NSS

8 8 1 5 1 1 1 1 2 1

K1

320-4875

1

12-6

Description

Rev.

CAPSCREW, 3/8X1-1/2 LOCK WASHER GREASE FITTING NUT HEX HD CAPSCREW, 3/8X1 LOCK WASHER HEX HD CAPSCREW, 3/8X1 BRAKE COVER GASKET OIL SEAL LOCK SEAT GASKET

BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50, 52 & 56)

TL943

31200256

OPTIONS

Figure 12-2 8” Winch (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

12-7

OPTIONS

Figure 12-3 Winch Motor

12-8

TL943

31200256

OPTIONS

Figure 12-3 Winch Motor Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

303-8656 304-3192 Use Kit K1 or K2 Use Kit K1 or K2 Use Kit K1 or K2 Use Kit K1 or K2 Use Kit K1 or K2 Use Kit K1 or K2 304-3193 Use Kit K1 or K3 Use Kit K1 or K3 304-3194 304-3195 304-3196 304-3197 304-3198 304-3199 304-3200 304-3201 304-3202 304-3203 304-3204 298-7996

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

WINCH MOTOR, (includes all items) DUST SEAL SPLIT WIRE RING METAL BACKUP SHIM HIGH PRESSURE SEAL METAL BACK-UP SHIM TEFLON BACK-UP SHIM SHAFT SEAL BODY SEAL SEAL CARRIER THRUST WASHER THRUST BEARING DRIVE LINK MID MOUNT WEAR PLATE ROTOR KIT DRIVE LINK PIN END COVER BOLT SET HOUSING COOLING PLUG SHAFT, (includes item 21) KEY HEX HD CAPSCREW, 5/16-18X2, GR5

K1 K2 K3

304-3190 304-3191 304-2268

1 1 1

SEAL KIT, (includes items 1 thru 10) SEAL KIT, (includes items 1 thru 8) SEAL KIT, (includes items 9 & 10)

31200256

Description

TL943

Rev. C

12-9

OPTIONS

Figure 12-4 Pressure Reducer Valve, 1360 PSI

1

3 4 5

2

K1 PY4950

12-10

TL943

31200256

OPTIONS

Figure 12-4 Pressure Reducer Valve, 1360 PSI Item

Part Number

Qty.

1 2 3 4 5

298-7099 304-3189 304-3188 Use Kit K1 Use Kit K1 Use Kit K1

1 1 1 1 1 1

TRUSS BOOM PRESSURE REDUCER VALVE, 1360 PSI, (includes all items) PRESSURE REDUCING CARTRIDGE CHECK CARTRIDGE O-RING O-RING O-RING

K1

304-3187

1

SEAL KIT, (includes items 3, 4 & 5)

31200256

Description

TL943

Rev.

12-11

OPTIONS

Figure 12-5 Pintle Hook

1 2 3 4

PAL2170

12-12

TL943

31200256

OPTIONS

Figure 12-5 Pintle Hook Item 1 2 3 4

31200256

Part Number

Qty.

304-2660 299-0361 298-7922 298-7382

1 1 4 4 Ref

Description PINTLE HOOK INSTALLATION, (includes all items) PINTLE HOOK HEX HD CAPSCREW, 1/2-13X1-3/4, GR8 LOCKWASHER, 1/2 COUNTERWEIGHT, (see Figure 1-1 for details)

TL943

Rev. B

12-13

OPTIONS

Figure 12-6 Fender Installation

1 2

1 5

1 3

1 4

8 10

9 10

6 7 14

8 10 13

11 12

11 12

11 12 PAL1560

FENDER INSTALLATION

12-14

BRACKET INSTALLATION

TL943

31200256

OPTIONS

Figure 12-6 Fender Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

305-6032 298-8604 299-0547 299-0545 299-0544 299-0546 298-8290 298-1849 298-7998 297-7024 298-7364 298-7373 6A-3335 298-0565 298-7382

1 4 1 1 1 1 16 16 16 8 24 24 24 8 16

31200256

Description FENDER INSTALLATION, (includes all items) ROTOMOLD FENDER RIGHT REAR FENDER BRACKET LEFT REAR FENDER BRACKET LEFT FRONT FENDER BRACKET RIGHT FRONT FENDER BRACKET FENDER STUD, (torque to 94-104 lb-ft) HEX NUT, M12X1.25 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5 HEX HD CAPSCREW, 5/16-18X3, GR5 WASHER, 5/16 FLAT WASHER, 5/16 LOCKNUT, 5/16-18 PLUG LOCKWASHER, 1/2

TL943

Rev. A

12-15

Before S/N TBL00566 OPTIONS

Figure 12-7 Work Light Package

LIGHT-1 GND L

B A

1 4 11 15

GND L GND L1 STOP SW DOME LT STOP LT WORK LT LIGHT-1 LIGHT SW

1 4 11 15

6 9 10

B A

17

A

A

LIGHT-2 GND L

17

17

WORK LT LIGHT SW GND LT IND LT

12

STOP LT STOP SW

5 11 STOP LT

7 9 10 16

STOP SW

3 115 108

GND DL MOUNTED

VIEW A-A

STOPLIGHT SWITCH MOUNTING ON BRAKE ASSEMBLY

A B C

BACK-LT STOP-LT WORK-LT/TAIL-LT MIRROR-LT GND

GND 2

112

B A

A B

C B A

GND 1

A B C

BACK-LT STOP-LT TAIL-LT

NOTE: USE LOCTITE® 545TM ON ALL HYDRAULIC FITTING THREADS.

12-16

109 110 111 TERMINAL A TERMINAL B TERMINAL C

TL943

GREEN RED BLACK

DOME LT

2 8 11 13 14

101 102 103 104 105 106 116 401 402 403 404 405 406 407

PAP14430

31200256

Before S/N TBL00566 OPTIONS

Figure 12-7 Work Light Package (Continued)

305

301 WORK LIGHTS

LIGHT-1 GND L

DOME LT B A

LIGHT-2 GND L LIGHT SW

WORK LT

OIL

12+

GND L1 IND LT

SW1-86

D GR

LT

SW1-87A

GND85

W/W

LIGHTS

ACC

OPT3 15A OPT3 GND3

OPT1 10A OPT2 15A OPT1

CIRCUIT BOARD

WARN_LT_CK

REV_ALARM

LIGHTS AUX_ELEC1 SW1-86

MIRROR-LT GND

SW2-87A

SW2-86

ACC AUX_ELEC2 SW1-87A

GND85

OPT SPARE_COIL

A B C

OPT2

W/W

FAN/HTR

BACK-LT STOP-LT WORK-LT/TAIL-LT

GND1 SPARE_BAT

STOP SW DOME LT

WORK LT

A B

GND2

SL_SWA

W/W_SW

B A

KEY 15A HORN 10A

SPARE_BAT 25A

FAN/HTR 25A

WL_SWA

GND-L GND-L1

OPT_PWR 30A

SL_SWB

WL_SWB SL_SWB

WL_SWB

WL2

WL2

FAN_SW

HTR_SW

OPT1 10A OPT2 15A

OPT3 15A

HTR_SW

FAN_SW

OPT3

FAN/HTR

OPT

STOP LT

STOP SW

A B C

SPARE_COIL

LIGHT-1 LIGHT SW

OPT1

OPT2

AUX_ELEC2

STOP LT

FAN/HTR 25A

W/W 25A

LIGHTS 25A

GND3

AUX_ELEC1

TEMP

GND1

GND2

WARN_LT_CK

WL_SWA

RELAYS 10A GAUGES 10A STEER 10A

SPARE_BAT 25A

KEY 15A HORN 10A

30A OPT_PWR

REV_ALARM

LIGHTS 25A

SL_SWA

303

SW2-86

+

W/W_SW

SPARE_BAT

302

SW2-87A

FUEL

GND

RELAYS 10A GAUGES 10A STEER 10A

B A

W/W 25A

GND DL

BACK-LT STOP-LT TAIL-LT

B

B

C

B

C

C

A

A

A

GND-1 GND-2

BACK-LT STOP-LT TAIL-LT GND-1 GND-2

201 202

204 205 206

B C

A

B C

A

C

B

A

203 208 209 210

112 A B C

31200256

BACK-LT STOP-LT WORK-LT/TAIL-LT

TL943

A B

MIRROR-LT GND

PAL3110

12-17

Before S/N TBL00566 OPTIONS

Figure 12-7 Work Light Package Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102 103 104 105 106 108 109 110 111 112 115 116 201 202 203 204 205 206 208 209 210 301 302 303 305 401 402

12-18

Part Number

Qty.

305-6031 299-0338 299-0849 298-0528 298-6911 298-1773 298-8045 299-0341 299-0339 298-1583 298-7282 299-0347

1 2 2 1 1 2 2 2 1 3 5 5 AR 1 3 3 2 1 3 AR 1 1 1 1 1 1 1 3 3 1 1 1 AR 1 1 1 AR 1 2 2 2 2 2 1 1 1 1 1 38 in

298-7044 298-1627 298-8066 298-1755 299-0850 298-8744 298-6857 298-6858 299-6654 305-5454 298-1593 298-7383 298-8614 298-7282 299-0347 299-0342 298-7045 298-6866 299-0338 299-0849 298-8240 299-0341 299-0349 299-0347 298-8000 298-8049 303-4798 298-8766 298-7896 299-0325 298-1761 298-6860 298-7302

Description WORK LIGHT PACKAGE, (includes all items) UTILITY FLOOD LIGHT BULB INTERIOR LIGHT MOUNTING BRACKET WORK LIGHT MOUNTING BOLT SELF TAPPING SCREW, #8-32X3/8 WEATHER PACK, SHROUD WEATHER PACK, SHROUD LOCKWASHER, #8 MALE PIN TERMINAL CABLE SEAL LOCTITE® 242TM LIGHT HARNESS PAN HD SCREW, #8-32X3/8 HEX NUT, #8 SPACER RUBBER GROMMET ECONOMY WIRING DUCT SILICONE SEALANT, (not shown) TAIL LIGHT HOUSING TAIL LIGHT BRACKET TAIL LIGHT ASSY, (includes items 401 thru 407) HEX HD CAPSCREW, 3/4-10X1-1/4 WASHER, 3/4 LOCKWASHER, 3/4 STOPLIGHT SW MOUNTING TAB MALE PIN TERMINAL CABLE SEAL WEATHER PACK, SHROUD TAIL LIGHT HARNESS STOPLIGHT SWITCH LOCTITE® 242TM UTILITY FLOOD LIGHT BULB FLOOD LIGHT BRACKET LOCTITE® 242TM WEATHER PACK, SHROUD FEMALE PIN TERMINAL CABLE SEAL HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 HEX NUT, 3/8-16 LOCKWASHER, 3/8 TOGGLE SWITCH 25 AMP FUSE RELAY WORK LIGHT DECAL TAIL LIGHT 16 GA. BLACK WIRE

TL943

Rev. F A, 1

A, 1

31200256

Before S/N TBL00566 OPTIONS

Figure 12-7 Work Light Package (Continued) Item

Part Number

Qty.

403 404 405 406 407

298-7303 298-7304 298-7306 298-7291 298-7305

38 in 38 in 3 45 in 2

31200256

Description

Rev.

16 GA. GREEN WIRE 16 GA. RED WIRE BUTT CONNECTOR WIRE LOOM TIE WRAP

TL943

12-19

S/N TBL00566 thru TBL01918 OPTIONS

Figure 12-7 Work Light Package

301 302 303 305 306

11

1 6

23

201 202 203 204 205

15 15

304

15

A

4 14 23

A

17 16

FAN/HTR 25A

W/W 25A

SL_SWA

SPARE_BAT

RELAYS 10A GAUGES 10A STEER 10A

LIGHTS 25A

SPARE_BAT 25A

HTR_SW

WL2

SL_SWB

WL_SWB

LIGHTS

ACC

OPT3 15A

OPT1 10A OPT2 15A

W/W

OPT1

WARN_LT_CK

OPT3

OPT2

FAN/HTR

GND1 FAN_SW

GND3

GND2

REV_ALARM

+

KEY 15A HORN 10A

4X4

10

WL_SWA

0 16 VOLTS -

100

OPT_PWR 30A

E 240 TEMP 0 0 0 0 0 0

5 7 28

80 OI W/W_SW

F

8

27

26 FUEL

QUARTZ

311 13

15

307 308 309 310

4X2

3

AUX_ELEC1 SW1-86

SW2-87A

SW2-86

AUX_ELEC2 SW1-87A

GND85

OPT SPARE_COIL

2 7 VIEW B-B

VIEW A-A

18

101 102 103

8 21 22 20

9 25 19 VIEW OF RH CONSOLE

10 24 B

B

12-20

TL943

1 4 6 9 14

PAP14440

31200256

S/N TBL00566 thru TBL01918 OPTIONS

Figure 12-7 Work Light Package (Continued)

EMPTY BCN PWR BEACON EMPTY EMPTY EMPTY EMPTY EMPTY

X7 BEACON

1 2

BEACON BCN GND

1 2

CAB LT CAB LT GND

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

X3

WORK LIGHT SWITCH

X2

EMPTY CAB LT PWR CAB LT EMPTY WORK LT PWR WORK LT EMPTY EMPTY

BEACON SWITCH

X5 REAR CAB WORK LIGHT

CAB LT CAB LT GND

1 2

CAB LT CAB LT GND

1 2

FRONT CAB WORK LIGHTS

X6

X4

"SL_SWA" ON CIRCUIT BOARD G6/G9

WORK LT PWR

"OPT1" ON CIRCUIT BOARD G6/G9

BCN PWR

"GND1" ON CIRCUIT BOARD G6/G9

BCN GND

"WL_SWA" ON CIRCUIT BOARD G6/G9

CAB LT PWR

"GND3" ON CIRCUIT BOARD G6/G9

CAB LT GND

"WL_SWB" ON CIRCUIT BOARD G6/G9

PLUG WORK LT PWR BCN PWR PLUG BCN GND CAB LT PWR CAB LT GND WORK LT

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

PLUG WORK LT PWR BCN PWR PLUG BCN GND CAB LT PWR CAB LT GND WORK LT

WORK LT

X2

(6 PLACES)

X1

X1

19

18

REAR WORK LIGHT

X3

17

X1 1 2

WORK LT LT GND

WORK LT LT GND

1 2

WORK LT LT GND

1 2

BOOM WORK LIGHTS

X2

REVERSE STOP LT WORK LT LT GND

A B C D

PLUG PLUG WORK LT LT GND

X4

CURRENT

PAL2720

ENGINE HARNESS G6/G9

31200256

TL943

12-21

S/N TBL00566 thru TBL01918 OPTIONS

Figure 12-7 Work Light Package Item 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 101 102 103 201 202 203 204 205 301 302 303 304 305 306 307 308

12-22

Part Number

Qty.

305-3789 303-4735 08T-8919 304-2569 298-0548 298-0557 298-7363 298-7367 315-2027 299-0849 298-7971

1 5 2 1 5 2 8 8 3 3 4 Ref 2 1 5 8.3 ft 1 1 Ref Ref 1 1 1 AR 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 2 1 1 1 1 1 3 3

303-4924 303-4925 298-7378 298-7281 304-4551 304-4552

303-4923 297-7052 298-7369 317-5987 297-7031 299-0325 298-7382 303-4969 323-7236 299-0338 299-0849 303-4969 323-7236 299-0338 299-0849 298-1755 298-1773 304-2571 303-4969 323-7236 320-8435 299-0849 299-0398 298-6910 303-4927 332-1348 298-0546

Description WORK LIGHT PACKAGE, (includes items 1 thru 28) HEX HD CAPSCREW, 1/4-20X7/8, GR5 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 BOOM LIGHT MOUNTING BRACKET HEX NUT, 1/4-20 HEX NUT, 1/2-13 FLAT WASHER, 1/4 FLAT WASHER, 1/2 UTILITY FLOOD LIGHT, (includes items 101 thru 103) BULB CLAMP BOOM WORK LIGHTS HARNESS, (see Figure 10-6 for details) FLOOD LIGHT ASSY, (includes items 201 thru 205) BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 311) LOCKWASHER, 1/4 WIRING DUCT WORK LIGHTS SWITCH BEACON SWITCH WORK LIGHT CAB HARNESS, (see Figure 10-8 for details) WORK LIGHT CAB HARNESS, (if equipped), (see Figure 10-9 for details) BACK-UP LIGHT MOUNTING BRACKET HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 WASHER, 3/4 SILICONE SEALANT CLIP HEX HD CAPSCREW, 3/8-16X1, GR5 RELAY FUSE LOCKWASHER, 1/2 PIN TERMINAL 2 POSITION TERMINAL UTILITY FLOOD LIGHT BULB PIN TERMINAL 2 POSITION TERMINAL UTILITY FLOOD LIGHT BULB SPACER WORK LIGHT MOUNTING BOLT BEACON BRACKET PIN TERMINAL 2 POSITION TERMINAL UTILITY FLOOD LIGHT BULB ROTATING BEACON BULB GROMMET INDENTED HEX HD MACHINE SCREW, #10-24X0.75 NUT, #10-24, GR2

TL943

Rev. H

B

B D

A, 1

A, 1

A, 1

31200256

S/N TBL00566 thru TBL01918 OPTIONS

Figure 12-7 Work Light Package (Continued) Item

Part Number

309 310 311

5W-8686 298-7377

31200256

Qty.

Description

Rev.

3 WASHER, #10 3 LOCKWASHER, #10 2.3 ft INSULATE, 0.25 EXPANSION TUBING

TL943

12-23

S/N TBL01919 & After OPTIONS

Figure 12-7 Work Light Package

301 302 303 305 306

1 6

7 23

304 11 201 202 203 204 205

15 15 15

4 14 23

101 102 103 16

13

15

307 308 309 310 311

8 21 22 20

17

29

10 B

8

2 5 7 3 28

18 CONNECT TO CURRENT OPTION VEC HARNESS

24 B

1 4 6 12 14

VIEW OF R.H. CONSOLE

PAP13210

12-24

TL943

31200256

S/N TBL01919 & After OPTIONS

Figure 12-7 Work Light Package (Continued)

1 2

BEACON BCN GND

1 2

CAB LT CAB LT GND

X2

EMPTY CAB LT PWR CAB LT EMPTY WORK LT PWR WORK LT CAB LT GND EMPTY

EMPTY BCN PWR BEACON EMPTY EMPTY EMPTY CAB LT GND EMPTY

X7 BEACON

1 2 3 4 5 6 7 8

X3

WORK LIGHT SWITCH

1 2 3 4 5 6 7 8

BEACON SWITCH

X5 REAR CAB WORK LIGHT

CAB LT CAB LT GND

1 2 FRONT CAB WORK LIGHTS

X6 CAB LT CAB LT GND

1 2

X4

CURRENT OPTION VEC HARNESS

STOP LT S/W LT PWR BCN PWR DOME LT DOME BCN GND CAB LT PWR CAB LT GND WORK LT

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

X1

PLUG WORK LT PWR BCN PWR PLUG BCN GND CAB LT PWR CAB LT GND WORK LT

X1

18

10

X3

X1 REAR WORK LIGHT

1 2

WORK LT LT GND

WORK LT LT GND

1 2

WORK LT LT GND

1 2

BOOM WORK LIGHTS

X2

REVERSE STOP LT WORK LT LT GND

A B C D

PLUG PLUG WORK LT LT GND

X4

PAL3570

CURRENT CHASSIS/BOOM HARNESS

31200256

TL943

12-25

S/N TBL01919 & After OPTIONS

Figure 12-7 Work Light Package Item

Part Number

Qty.

Description

Rev.

375-3905 303-4735 08T-8919 304-2569 298-0548 298-0557 298-7363 298-7367 315-2027 299-0849

Ref 5 2 1 5 2 8 8 3 3 Ref 2 3 1 5 7.3 ft 1 1 Ref 1 1 1 AR 1 2 3 2 1 1 2 2 1 1 1 1 1 1 4 2 1 1 1 1 1 3 3 3 3 2.3 ft

WORK LIGHT PACKAGE, (not available to order, see items 1 thru 29 for service) HEX HD CAPSCREW, 1/4-20X7/8, GR5 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 BOOM LIGHT MOUNTING BRACKET HEX NUT, 1/4-20 HEX NUT, 1/2-13 FLAT WASHER, 1/4 FLAT WASHER, 1/2 UTILITY FLOOD LIGHT, (includes items 101 thru 103) BULB BOOM WORK LIGHTS HARNESS, (see Figure 10-6 for details) FLOOD LIGHT ASSEMBLY, (includes items 201 thru 205) CLAMP, 3/8 BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 311) LOCKWASHER, 1/4 WIRING DUCT WORK LIGHTS SWITCH BEACON SWITCH WORK LIGHTS CAB HARNESS, (see Figure 10-8 for details) BACK-UP LIGHT MOUNTING BRACKET HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 WASHER, 3/4 SILICONE SEALANT CLIP LOCKWASHER, 1/2 SUPPORT CLAMP PIN TERMINAL 2 POSITION TERMINAL UTILITY FLOOD LIGHT BULB PIN TERMINAL 2 POSITION TERMINAL UTILITY FLOOD LIGHT BULB SPACER WORK LIGHT MOUNTING BOLT BEACON BRACKET PIN TERMINAL 2 POSITION TERMINAL UTILITY FLOOD LIGHT BULB ROTATING BEACON BULB GROMMET INDENTED HEX HEAD MACHINE SCREW, #10-24X3/4 NUT, #10-24, GR2 WASHER, #10 LOCKWASHER, #10 INSULATE, 0.25 EXPANSION TUBING

B

1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 20 21 22 23 24 28 29 101 102 103 201 202 203 204 205 301 302 303 304 305 306 307 308 309 310 311

12-26

303-4924 303-4925 298-7378 298-7281 304-4551 304-4552 303-4923 297-7052 298-7369 317-5987 298-7382 303-4969 323-7236 299-0338 299-0849 303-4969 323-7236 299-0338 299-0849 298-1755 298-1773 304-2571 303-4969 323-7236 320-8435 299-0849 299-0398 298-6910 303-4927 332-1348 298-0546 5W-8686 298-7377

TL943

B

B D

A

A

A

31200256

S/N TBL01919 & After OPTIONS

Figure 12-7 Work Light Package (Continued) Item

31200256

Part Number

Qty.

Description

TL943

Rev.

12-27

S/N TBL00566 thru TBL01918 OPTIONS

Figure 12-8 Beacon Light Package

16 4

21

7 8

1 2 6 9 12

1 3 5 10 11 13 20

17 19

PAP18340

12-28

TL943

31200256

S/N TBL00566 thru TBL01918 OPTIONS

Figure 12-8 Beacon Light Package Item

1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21

31200256

Part Number

Qty.

323-0994

Ref

303-4735 332-1348 304-2571 298-0546 298-0548 303-4971 303-4972 298-7363 5W-8686 298-7377 298-7378 299-0398 298-6910 304-4552

303-4927 298-7281

AR 2 3 1 3 2 2 1 2 3 3 2 AR 1 1 1 Ref Ref 1 72 in

Description BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see items 1 thru 21 for service) LOCTITE® 242TM HEX HD CAPSCREW, 1/4-20X7/8, GR5 INDENTED HEX HD MACHINE SCREW, #10-24X3/4 BEACON BRACKET HEX NUT, #10-24, GR2 HEX NUT, 1/4-20, GR2 TERMINAL 2 POSITION TERMINAL WASHER, 1/4 WASHER, #10 LOCKWASHER, #10 LOCKWASHER, 1/4 SILICONE SEALANT ROTATING BEACON BULB BEACON SWITCH CAB WORK LIGHT HARNESS, (not shown), (see Figure 10-7 for details) WORK LIGHT CAB HARNESS, (if equipped), (see Figure 10-9 for details) GROMMET ECONOMY WIRING DUCT

TL943

Rev. C

12-29

S/N TBL01919 & After OPTIONS

Figure 12-8 Beacon Light Package

15

1 3

7 8 4

12 6

11 10 5

20 20

16 20

17 9 1 2

13 19

PAP18331

12-30

TL943

31200256

S/N TBL01919 & After OPTIONS

Figure 12-8 Beacon Light Package Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

31200256

Part Number

Qty.

375-3908

Ref

303-4735 332-1348 304-2571 298-0546 298-0548 303-4971 303-4972 298-7363 5W-8686 298-7377 298-7378 299-0325 299-0398 298-6910 304-4552

303-4927 298-7281 298-7848 298-7850

AR 2 3 1 3 2 2 1 2 3 3 2 AR 1 1 1 1 Ref Ref 1 6 ft 1 1

Description BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see items 1 thru 20 for service) LOCTITE® 242TM HEX HD CAPSCREW, 1/4-20X7/8, GR5 INDENTED HEX HD MACHINE SCREW, #10-24X3/4 BEACON BRACKET HEX NUT, #10-24, GR2 HEX NUT, 1/4-20, GR2 TERMINAL 2 POSITION TERMINAL WASHER, 1/4 WASHER, #10 LOCKWASHER, #10 LOCKWASHER, 1/4 SILICONE SEALANT RELAY, (not shown) ROTATING BEACON BULB BEACON SWITCH CAB WORK LIGHT HARNESS, (see Figure 10-7 for details) WORK LIGHTS CAB HARNESS, (see Figure 10-8 for details) GROMMET ECONOMY WIRING DUCT FUSE, 10A, (not shown) FUSE, 30A, (not shown)

TL943

Rev. A, 3

12-31

Before S/N TBL00566 OPTIONS

Figure 12-9 Boom Lights Installation

A

6

6

A VIEW A-A

4 5 9

2 5

3

1 4 5 7

8

1 4 5 7

7 11

REPLACE EXISTING SCREW AND USE EXISTING WASHER TO MOUNT CLAMP

10 1 4 5 7

ROUTE WIRE HARNESS

THRU EXISTING CLAMPS AS SHOWN PAL3271

BOOM HARNESS ROUTING

12-32

TL943

31200256

Before S/N TBL00566 OPTIONS

Figure 12-9 Boom Lights Installation Item 1 2 3 4 5 6

7 8

9

10 11

31200256

Part Number

Qty.

315-2025 303-4735 297-7033 315-2026 298-8049 298-7365 315-2027 303-4969 323-7236 299-0338 299-0849 298-7971 315-2024 299-0343 305-5503 299-0348 299-0350 304-2606 305-5449 315-2023 357-6165 299-0349

1 3 2 1 5 10 2 2 1 1 1 4 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1

299-0342 298-7282 305-2115 299-0346 317-5987 297-7031

Description BOOM LIGHTS INSTALLATION, (includes all items) HEX HD CAPSCREW, 1/4-20X7/8, GR5 HEX HD CAPSCREW, 3/8-16X1.5, GR5 BOOM LIGHT MOUNTING BRACKET HEX NUT, 3/8-16, GR5 FLAT WASHER, 1/4 UTILITY FLOOD LIGHT TERMINAL TERMINAL, RECEPTACLE FLOOD LIGHT BULB CLAMP, 1/2 WIRE, BOOM LIGHTS CONNECTOR TERMINAL SEAL PLUG CONNECTOR LOCK WIRE, JUMPER HARNESS CONNECTOR TERMINAL SEAL SHROUD TERMINAL CONNECTOR SEAL CLIP TUBE .75 IN HEX HD CAPSCREW, 3/8-16X1, GR5

TL943

Rev. A

12-33

OPTIONS

Figure 12-10 Skylight Wiper Assembly

103 101

104

107 105

109 108 102 106 107

2 3

5

4

NOTE: USE LOCTITE® 242TM ON ALL BOLT THREADS. PAL3340

12-34

TL943

31200256

OPTIONS

Figure 12-10 Skylight Wiper Assembly Item

Part Number 314-8489 417-4883

1 2 3 4 5

101 102 103 104 105 106 107 108 109

31200256

343-7820 298-7281 314-7754 304-2606 305-5449 339-0837 339-1711 339-1712 320-0525 320-0529 339-1713 339-1714 343-7819 325-1068

Qty.

Description

1 SKYLIGHT WIPER ASSY, (Before S/N TBL01818), (includes items 1 thru 5) 1 SKYLIGHT WIPER ASSY, (S/N TBL01818 & After), (includes items 1 thru 4) AR LOCTITE® 242TM 1 SKYLIGHT WIPER MOTOR ASSY, (includes items 101 thru 109) AR SEALANT 53 in WIRING DUCT 1 WIPER MOTOR JUMPER HARNESS 1 HOUSING 1 LOCK 1 FLAT WASHER, 1/4 1 FLAT WASHER, 1/4 1 NUT, #10-24 1 WIPER ARM 1 WIPER BLADE 1 HEX BOLT, #10-24X3/4 1 WIPER COVER 1 WIPER MOTOR 1 HARNESS

TL943

Rev. D A A

12-35

Before S/N TBL01518 OPTIONS

Figure 12-11 Road Lights Installation

24 9 4 8 10 14 16

9 4 8 10 14 16

23

25

VIEW A-A

1 4 8 10 16

4 8 10 14 16

A

2 5 9 1 USE EXISTING HARDWARE TO MOUNT CLAMP ON FAR SIDE OF FRAME. ROUTE HARNESS THRU THIS CLAMP

A

4 8 10 16 27

4 8 10 13 16

4 8 10 16 26

3 9 28

4 8 10 16

29

PAL3240

TAIL LIGHT VIEW

12-36

TL943

31200256

Before S/N TBL01518 OPTIONS

Figure 12-11 Road Lights Installation (Continued)

19 12

22 15 7 11 21

20

INSTRUMENT PANEL

17

18

USE BRAKE VALVE MOUNTING SCREW TO ATTACH TAB

HAZARD LIGHTS BEACON LIGHT WORK LIGHTS

FUEL

QUARTZ

F

80 OI

E 240 TEMP

0 16 VOLTS

0 0 0 0 0 0

-

CONNECT TO CURRENT CHASSIS/BOOM HARNESS

+

10

100

4X4

4X2

OPT SPARE_COIL

LIGHTS

GND85

SW1-87A

W/W

AUX_ELEC1 SW2-86

SW2-87A

WARN_LT_CK

FAN/HTR

WL2

ACC

AUX_ELEC2

HTR_SW

FAN_SW

25A W/W

W/W_SW

25A LIGHTS

10A STEER 10A GAUGES 10A RELAYS

25A SPARE_BAT

WL_SWA

WL_SWB

GND1

SL_SWA

SL_SWB

GND2

GND3 OPT3

OPT1

15A OPT2 10A OPT1

15A OPT3

OPT2

30A OPT_PWR 10A HORN 15A KEY

SPARE_BAT

1 6 33

30

31

25A FAN/HTR

CONNECT TO WORK LIGHT BOOM HARNESS

REV_ALARM

SW1-86

32

PAP11390

31200256

TL943

12-37

Before S/N TBL01518 OPTIONS

Figure 12-11 Road Lights Installation (Continued)

A B C D

X7

PLUG PLUG WORK LT LT GND

REVERSE PLUG WORK LT LT GND

X6

A B C D

REVERSE STOP LT WORK LT LT GND

CURRENT ENGINE HARNESS

20

X4

X2 LOW

TAIL

BACK LEFT TAIL LIGHT TURN

GND2 LO BEAM HI BEAM PARK LT LT TURN PLUG

GND1 PARK LT REVERSE LT TURN STOP LT PLUG

1 2 3 4 5 6

1 2 3 4 5 6

HIGH LEFT HEAD LIGHT SIDE

BACK

TURN

GND1 PARK LT REVERSE RT TURN STOP LT PLUG

1 2 3 4 5 6

STOP

X1

GND2 LO BEAM HI BEAM PARK LT RT TURN PLUG

GND1 GND2 STOP LT RT TURN LT TURN PARK LT LO BEAM HI BEAM

TAIL

RIGHT TAIL LIGHT

LOW

1 2 3 4 5 6 7 8

X1

GND1 GND2 STOP LT RT TURN LT TURN PARK LT LO BEAM HI BEAM

TURN STOP

X5 15A BAT PWR PLUG HI BEAM PLUG LO BEAM PARK LT PLUG 15A OPT 2 LT TURN RT TURN FLASHER OUT PLUG

X5

21

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6

HIGH RIGHT HEAD LIGHT SIDE

X3

FLASH PWR NC

TURN

HIGH HD NC LOW HD SIDE LT

HEADLIGHT/TURN SIGNAL SWITCH

NC LIGHT PWR LEFT RIGHT TURN PWR NC

P EMPTY FLASHER PWR EMPTY FLASHER OUT EMPTY

X P L

15A OPT 2 FLASHER PWR 15A BAT PWR EMPTY FLASHER OUT EMPTY LT TURN RT TURN EMPTY GND1

1 2 3 4 5 6 7 8 9 10

FLASHER

FLASHER

X3 BRAKE PEDAL SWITCH

STOP LT 15A BAT PWR

X8

L

X

FLASHER

HAZARD SWITCH

X6 15A FUSE

“GND2” ON CIRCUIT BOARD “OPT2” ON CIRCUIT BOARD

15A OPT 2

15A OPT 2 15A OPT 2 GND

15A OPT 2 GND

15A OPT 2 GND2

A B

X4 SP BAT PWR

15A BAT PWR

X2

(2 PLACES)

X1

X2 GND1

X7

12-38

TL943

(2 PLACES)

"SPARE BAT" ON CIRCUIT BOARD

"GND 1" ON CIRCUIT BOARD

PAL3500

31200256

Before S/N TBL01518 OPTIONS

Figure 12-11 Road Lights Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25

26

27

28 29 30 31 32 33

31200256

Part Number

Qty.

305-3790 324-9527 297-7044 303-4740 298-0546 298-0559

1 2 2 1 27 2 2 1 30 7 27 1 1 2 4 1 27 1 1 1 Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2

303-4973 298-7362 298-7375 298-7377 303-4979 303-4980 324-9529 324-9530 298-7289 324-9531 298-6866 298-8614 304-2594

303-4922 315-5795 315-5797 346-2985 305-5467 315-5798 346-2985 305-5467 315-5799 346-2985 305-5467 315-5800 346-2985 305-5467 315-5802 315-5806 299-0325 8U-6380 8U-6379 298-7974

Description ROAD LIGHTS INSTALLATION, (includes all items) CLAMP, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 75 lb-ft) HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 80 lb-ft) HEX NUT, 10-24 HEX LOCKNUT, 1/2-13 TAP SCREW FASTON TERMINAL FLAT WASHER, #10 FLAT WASHER, 1/2 LOCKWASHER, #10 CONNECT TERMINAL, MALE TURN SIGNAL SELECTOR REFLECTOR, RED REFLECTOR, YELLOW VARIABLE LOAD FLASHER SOCKET BUTTON HD CAPSCREW, #10-24X3/4 STOPLIGHT SWITCH MOUNTING TAB SWITCH FRAME ROAD LIGHTS HARNESS, (see Figure 10-10 for details) CAB ROAD LIGHTS HARNESS, (see Figure 10-11 for details) ROAD LIGHTS HARNESS FRONT ROAD LIGHTS BRACKET FRONT ROAD LIGHTS, RH, (torque to 50 lb-ft) CONNECTOR CONNECTOR LOCK FRONT ROAD LIGHTS, LH, (torque to 50 lb-ft) CONNECTOR CONNECTOR LOCK TAIL LIGHT, RH CONNECTOR CONNECTOR LOCK TAIL LIGHT, LH CONNECTOR CONNECTOR LOCK TAIL LIGHT BRACKET TAIL LIGHT COVER RELAY 25A FUSE 15A FUSE SUPPORT CLAMP

TL943

Rev. F

12-39

S/N TBL01518 & After OPTIONS

Figure 12-11 Road Lights Installation

4 8 10 16

9 24 14

25

4 8 10 14 16

21

5 9 36

9 1 2 9

101

16

14

19

20

14

37

4 8 10 16

12

7 11 15 21

4 8 10 13 16 26 27 29

102

3

17 18

35 28

4 29

10

8 16 13 8

6 33

4 10

16 27 16 PY6110

12-40

TL943

31200256

S/N TBL01518 & After OPTIONS

Figure 12-11 Road Lights Installation Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 35 36 37 101 102

31200256

Part Number

Qty.

Description

Rev.

375-3906

Ref

A, 3

298-7971 297-7044

1 2 Ref 26 2 2 1 28 6 26 1 1 2 4 1 26 1 1 1 Ref Ref 1 1 1 1 1 1 2 1 1 1 2 Ref 1 1 Ref Ref

ROAD LIGHTS INSTALLATION, (if equipped), (not available to order, see items 1 thru 37 for service) 1/2 IN CLAMP HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (see Figure 12-7 for details) HEX NUT, #10-24, GR2 HEX LOCKNUT, 1/2-13, GR2 SELF-TAPPING MACHINE SCREW, 5/16X3/4 CONNECTOR WASHER, #10 WASHER, 1/2 LOCKWASHER, #10 CONNECTOR TURN SIGNAL SELECTOR RED REFLECTOR YELLOW REFLECTOR VARIABLE LOAD FLASHER, (mounted under right dash panel) BUTTON HD CAPSCREW, #10-24X3/4 STOPLIGHT SWITCH STOPLIGHT SWITCH MOUNTING TAB HAZARD SWITCH FRAME ROAD LIGHTS HARNESS, (see Figure 10-10 for details) CAB ROAD LIGHTS HARNESS, (see Figure 10-17 for details) FRONT ROAD LIGHTS BRACKET RH FORWARD ROAD LIGHT ASSY, (torque to 50 lb-ft) LH FORWARD ROAD LIGHT ASSY, (torque to 50 lb-ft) RH TAIL LIGHT ASSY LH TAIL LIGHT ASSY TAIL LIGHT BRACKET TAIL LIGHT COVER RELAY, (not shown), (see Figure 6-4 for details) 25A AUTOMOTIVE FUSE, (not shown), (see Figure 6-5 for details) 15A AUTOMOTIVE FUSE, (not shown), (see Figure 6-4 for details) 3/8 IN CLAMP WASHER, 3/4, , (see Figure 12-7 for details) SERRATED FLANGE HEX HD CAPSCREW, 1/4-20X1 FLANGE NUT, 1/4-20, GRADE F STEERING COLUMN, (see Figure 7-2 for details) BRAKE PEDAL INSTALLATION, (see Figure 7-3 for details)

298-0546 298-0559 303-4973 298-7362 298-7375 298-7377 303-4979 303-4980 324-9529 324-9530 324-9531 298-6866 298-8614 304-2594

315-5795 315-5797 315-5798 315-5799 315-5800 315-5802 315-5806 299-0325 298-7896 298-7849

211-0089

TL943

12-41

S/N TBL01599 & After including TBL01551 & TBL01585

OPTIONS

Figure 12-12 Cold Weather Package

POWER CORD FROM ENGINE BLOCK HEATER

107 5 6 ATTACH TO ENGINE POD FRAME (NOT SHOWN FOR CLARITY)

1

4

3

2 115

PLUG END CONNECTS TO OPERATOR SUPPLIED 120V POWER SOURCE

201

PLUG FROM ENGINE BLOCK HEATER

PLUG FROM BATTERY HEATER

PAP14130

12-42

TL943

31200256

S/N TBL01599 & After including TBL01551 & TBL01585

OPTIONS

Figure 12-12 Cold Weather Package Item 1 2 3 4 5 6 107 115

201 301

31200256

Part Number

Qty.

311-0680

1 1 1 1 1 AR 6 2 1

COLD WEATHER PACKAGE, (includes items 1 thru 6) 3-WAY EXTENSION CORD BATTERY HEATER DECAL ENGINE BLOCK HEATER DECAL HEATER CORD DECAL 11 IN WIRE TIE CABLE TIE MOUNT TERMINAL HOLD DOWN STUD, 11-1/2 BATTERY INSULATE

B

1 1 Ref

BATTERY HEATER INSTALLATION, (includes item 201) BATTERY HEATER BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-1 for details)

A

345-1922 344-7176 344-7179 346-2986 335-8093 346-4742 311-0684 311-0685 311-0679

Description

TL943

Rev.

12-43

S/N TBL01079 thru TBL01598 excluding TBL01551 &TBL01585

OPTIONS

Figure 12-13 Arctic Package

107

5 6

102

101

104 106

305

301 303

304 302

103 105

23 306

2 1

10 3 57

55 4

56

307

PAP14170

12-44

TL943

31200256

S/N TBL01079 thru TBL01598 excluding TBL01551 &TBL01585

OPTIONS

Figure 12-13 Arctic Package Item 1 2 3 4 5 6 10 23 55 56 57 101 102 103 104 105 106 107 201

301 302 303 304 305 306 307

31200256

Part Number

Qty.

331-4684

Ref 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1 1 1 2 Ref

331-4665

331-4660 331-4658 331-4661 331-4661 303-4839 341-1343 341-1344 298-0475 331-4672 300-6103 300-6078 300-6079 300-6084 298-0497

331-4664 298-7841 331-4487 331-4489 331-4651 115-2422 331-7310 331-4667

1 2 1 1 1 2 2 1

Description ARCTIC PACKAGE, (includes items 1 thru 10) STARTER MOTOR, (12V, 4.2KW) HEATER, SILICONE LAMINATE OIL PAN HEATER EXTENSION CORD, 3 WAY TILT RECIRCULATION INSTALLATION, (includes items 101 thru 107) HOSE NEGATIVE BATTERY CABLE JUMPER NEGATIVE BATTERY CABLE JUMPER NEGATIVE BATTERY CABLE NEGATIVE BATTERY CABLE, (frame to starter) POSITIVE BATTERY CABLE ADAPTER, 90 DEGREES ADAPTER DUST CAP QUICK DISCONNECT COUPLING, FEMALE QUICK DISCONNECT COUPLING, MALE DUST PLUG ADAPTER BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-1 for details) ARCTIC DUAL BATTERY, (includes items 301 thru 307) WHIZ-LOCK NUT, 5/16-18 BATTERY HEATER BRACKET DUAL BATTERY INSULATE BATTERY, EV12A 1375 CCA BATTERY HOLD DOWN BOLT DUAL BATTERY MOUNT

TL943

Rev. A, 2

B

A

12-45

S/N TBL01599 & After including TBL01551 &TBL01585

OPTIONS

Figure 12-13 Arctic Package

201 204 203

206

205 202 207

3 12

9

11

208 301

10 2

5

7 6

8

106 104 105

101

1 102

103

PAP14310

12-46

TL943

31200256

S/N TBL01599 & After including TBL01551 &TBL01585

OPTIONS

Figure 12-13 Arctic Package Item 1 2 3 5 6 7 8 9 10 11 12 101 102 103 104 105 106 201 202 203 204 205 206 207 208 301

31200256

Part Number

Qty.

Description

Rev.

399-5366

1 1 1 1

ARCTIC PACKAGE, (includes all items) ARCTIC BATTERIES INSTALLATION, (includes items 101 thru 106) STARTER MOTOR, (12V, 4.2 KW) ARCTIC TILT RECIRCULATION INSTALLATION, (includes items 201 thru 208) OIL PAN HEATER POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE 3 WAY EXTENSION CORD STARTER ADAPTER PLATE HEX HD CAPSCREW, M10X1.5X35, GR8.8 HEX NUT, M10X1.5 IMMERSION HYDRAULIC HEATER BATTERY, EV12A 1375 CCA BATTERY HEATER BATTERY BASE INSULATE BATTERY HOLD DOWN BRACKET HOLD DOWN STUD HEX NUT, 5/16-18 ELBOW, 90 DEGREES FITTING, 8-8 FG DUST CAP QUICK DISCONNECT COUPLING, FEMALE QUICK DISCONNECT COUPLING, MALE PLUG SWIVEL NUT RUN TEE, 1/2 TUBE ARCTIC RECIRCULATION HOSE ASSY, (includes item 203 thru 206 & 301) HOSE ASSY

C A

418-6392

416-6934 359-9986

8T-4196 8T-4133 115-2422 311-0679 298-6925 331-7310 298-0553 298-0475 331-4672 300-6103 300-6078 300-6079 300-6084 298-0497 331-4658 331-4657

1 1 1 2 2 2 2 1 2 2 2 1 2 2 2 2 1 1 1 1 2 2 1

TL943

B

B

12-47

OPTIONS

Figure 12-14 Top Cab Glass Shield

11

3 6 8

3 7 9 10

12

1 2 4 5

PY1270

12-48

TL943

31200256

OPTIONS

Figure 12-14 Top Cab Glass Shield Item 1 2 3 4 5 6 7 8 9 10 11 12

31200256

Part Number

Qty.

328-1546 297-7031 303-4774 303-4961 298-7365 298-7380 298-7382

1 2 2 4 4 2 2 AR 2 2 2 1 Ref

298-8050 298-1755 315-3424 328-1545

Description TOP CAB GLASS SHIELD, (includes items 1 thru 11) HEX HD CAPSCREW, 3/8-16X1 HEX NUT, 3/8-16, GR8 SHIM WASHER, 3/8 LOCKWASHER, 3/8 LOCKWASHER, 1/2 SILICONE SEALANT HEX NUT, 1/2-13 SPACER BOLT, 1/2-13 HOLLOW SHIELD CAB WORK LIGHT HARNESS, (see Figure 10-7 for details)

TL943

Rev. B

12-49

OPTIONS

Figure 12-15 Front Cab Glass Shield

8

2

4

1 3 5 9 1 6 7 10

PY1280

12-50

TL943

31200256

OPTIONS

Figure 12-15 Front Cab Glass Shield Item 1 2 3 4 5 6 7 8 9 10

31200256

Part Number

Qty.

328-1547 303-4961 317-0090 298-7382 298-7840 298-8050 298-1755 315-3424 328-1544

1 4 1 2 4 2 2 2 1 Ref AR

Description FRONT CAB GLASS SHIELD, (includes items 1 thru 8 & 10) SHIM TAPE LOCKWASHER, 1/2 WHIZ LOCK SCREW, 5/16-18X.625 HEX NUT, 1/2-13 SPACER BOLT, 1/2-13 HOLLOW SHIELD CAB WORK LIGHT HARNESS, (see Figure 10-7 for details) SILICONE SEALANT

TL943

Rev. B

12-51

OPTIONS

Figure 12-16 Hydraulic Cooler Bypass Installation

6 4

8

5

7

101

PAP16920

12-52

TL943

31200256

OPTIONS

Figure 12-16 Hydraulic Cooler Bypass Installation Item 4 5 6 7 8 101

31200256

Part Number

Qty.

340-0980 309-6332 340-0981 340-0982 340-0983 340-0984

1 1 1 1 1 1 Ref

Description HYDRAULIC COOLER BYPASS INSTALLATION, (includes items 4 thru 8) CHECK VALVE HYDRAULIC COOLER BYPASS HOSE ASSY HYDRAULIC COOLER OUTLET HOSE ASSY HYDRAULIC RETURN TUBE HYDRAULIC RETURN TANK TUBE TUBE ASSY, (see Figure 8-1 for details)

TL943

Rev. A

12-53

OPTIONS

Figure 12-17 Beacon Light Mount With AC

1

5 3 4

2

PAL5200

12-54

TL943

31200256

OPTIONS

Figure 12-17 Beacon Light Mount With AC Item

Part Number

Qty.

1 2 3 4 5

323-0971 332-1348 298-0546 5W-8686 298-7377 323-0972

1 3 3 3 3 1

31200256

Description BEACON LIGHT MOUNT WITH AC, (includes items 1 thru 5) INDENTED MACHINE HD CAPSCREW, #10-24X3/4 HEX NUT, #10-24 WASHER, #10 LOCKWASHER, #10 BEACON MOUNT PLATE

TL943

Rev. A

12-55

OPTIONS

Figure 12-18 Winch

6 5

4

3 11 10

8 7

9

33

1 2

34

37

35 36

38 31 39

43

40 41 42 16

14 13 12

15 19 18

20

17

26 25 31 32

27 24 30 21 23 22

28 29 PAP2630

12-56

TL943

31200256

OPTIONS

Figure 12-18 Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

31200256

Part Number

Qty.

350-0994

1 1 5 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 4 4 3 4 1 4 1 18 6 2 10 4 1 2 3 3 2 3 8 1 2 2 1

Description WINCH WITH MOTOR, (includes all items) MOTOR ADAPTER PAPER MAT COUPLING SHAFT BEARING HOUSING WORM GEAR HOUSING FRICTION PLATE OVERRUNNING CLUTCH FRICTION DISK BRAKE BRAKE SHELL PAPER MAT END CAP WORM GEAR PAPER MAT2 CENTER BRACKET WINCH DRUM WORM GEAR SHAFT END BRACKET LEFT END CAP END CAP BOLT END CAP WASHER SELF LUBRICATING BEARING THRUST WASHER SHAFT BOLT DRUM SHAFT KEY CENTER BRACKET SEAL SPRING WASHER CENTER BRACKET BOLT DRUM SHAFT KEY GEAR COVER WASHER GEAR COVER BOLT WORM SHAFT KEY1 WORM SHAFT SEAL GEAR HOUSING BOLT GEAR HOUSING WASHER TAPERED ROLLER BEARING MOTOR COUPLER SCREW MOTOR ADAPTER BOLT MOTOR COUPLER KEY MOTOR BOLT MOTOR WASHER MOTOR

TL943

Rev. A

12-57

OPTIONS

This Page Intentionally Left Blank

12-58

TL943

31200256

SECTION 13 MAINTENANCE PARTS LIST MAINTENANCE PARTS LIST

Part Number 298-1476 298-1475 298-7245 298-7073 298-7074 364-1064 298-8260 364-1065 364-1066 298-1787 298-1788 298-1789 298-1790 298-1736 298-1737 298-1724 298-1835 298-1837 298-1838 298-1840 298-1841 298-1728 298-1729 298-1730 298-1732 298-1834 298-1836 298-1839 298-8254 298-8724 174-2844

1R-1804 299-8229 311-2376 7W-2326 206-5234 299-6634 206-5235

31200256

Description BOOM ASSEMBLY Tilt Cyl Hose, (see Figure 8-8) Boom Hose, (see Figure 8-8) Hose Sheave, (see Figure 2-3) Bearing Pad, (see Section 2) Bearing Pad, (see Section 2) Bearing Pad, (see Section 2) Bearing Pad, (see Section 2) Bearing Pad, (see Section 2) Bearing Pad, (see Section 2) Shim, .0598, (see Section 2) Shim, .0359, (see Section 2) Shim, .0598, (see Section 2) Shim, .0359, (see Section 2) Shim, .0598, (see Section 2) Shim, .0359, (see Section 2) Shim, .0598, (see Section 2) Shim, .0359, (see Section 2) Shim, .0598, (see Section 2) Shim, .0359, (see Section 2) Shim, .0598, (see Section 2) Shim, .0359, (see Section 2) Spacer, .0598, (see Section 2) Spacer, .0598, (see Section 2) Spacer, .0598, (see Section 2) Spacer, .0598, (see Section 2) Spacer, .0598, (see Section 2) Spacer, .0598, (see Section 2) Spacer, .0598, (see Section 2) Bearing Pad, Push Beam, (see Figure 2-5) Quick Switch Pin, (see Figure 2-8) Quick Release Pin, (see Figure 2-8) ENGINE Fuel Filter Kit, (see Figure 4-4), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Primary Fuel Filter, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & TBL01585) Secondary Fuel Filter, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & TBL01585) Oil Filter, (see Figure 4-4) Air Filter Element, (see Figure 4-7), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Air Filter Element, (see Figure 4-7), (S/N TBL01599 & After including TBL01551 & TBL01585) Safety Filter Element, (see Figure 4-7), (Before S/N TBL01599 excluding TBL01551 & TBL01585)

TL943

Qty./Machine 2 2 1 10 2 2 2 6 2 AR AR AR AR AR AR AR AR AR AR AR AR 10 2 2 2 2 4 8 1 1 1

1 1 1 1 1 1 1

13-1

MAINTENANCE PARTS LIST

Part Number

Description

Qty./Machine

299-6633

Safety Filter Element, (see Figure 4-7), (S/N TBL01599 & After including TBL01551 & TBL01585) Locking Fuel Tank Cap, (see Figure 4-5) Fan, (see Figure 4-4) Fan Belt, (see Figure 4-4), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Fan Belt, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & TBL01585) Dipstick, (see Figure 4-4), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Dipstick, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & TBL01585)

1

142-8828 103-5916 9L-0895 285-2040 130-1161 335-2204

299-0562 303-8573 299-0227 299-0485 298-8173

298-8645 359-9002 299-0970 299-0515 363-1202 363-1202 299-0516 385-8057 299-0529 299-0530 299-0517

417-6026 108-1153 389-2587 298-8633

299-0310

13-2

DRIVE TRAIN FNR Shifter, 4-Speed, (see Figure 7-2) Wheel End Seal, (see Section 5) Wheel End Bushing, (see Section 5) Wheel Hub Seal, (see Section 5) Universal Joint Kit, (see Figure 5-21)

1 1 1 1 1 1

1 4 4 2 4

HYDRAULIC SYSTEM Boom Joystick Assy, (see Figure 7-4), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Boom Joystick Assy, (see Figure 7-4), (S/N TBL01599 & After including TBL01551 & TBL01585) Boom Joystick Handle Assy, (see Figure 7-4), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Lift Cylinder Seal Kit, (see Figure 9-1), (Before S/N TBL00970) Lift Cylinder Seal Kit, (see Figure 9-1), (S/N TBL00970 thru TBL01598 excluding TBL01551 & TBL01585) Lift Cylinder Seal Kit, (see Figure 9-1), (S/N TBL01599 & After including TBL01551 & TBL01585) Crowd Cylinder Seal Kit, (see Figure 9-2), (Before S/N TBL01001) Crowd Cylinder Seal Kit, (see Figure 9-2), (S/N TBL01001 & After) Tilt Cylinder Seal Kit, (see Figure 9-3), (Before S/N TBL00970) Tilt Cylinder Seal Kit, (see Figure 9-3), (S/N TBL00970 & After) Compensating Cylinder Seal Kit, (see Figure 9-4), (Before S/N TBL00990) Compensating Cylinder Seal Kit, (see Figure 9-4), (S/N TBL00990 & After) Sway Cylinder Seal Kit, (see Figure 9-5), (Before S/N TBL00944) Sway Cylinder Seal Kit, (see Figure 9-5), (S/N TBL00944 & After) Outrigger Cylinder Seal Kit, (see Figure 9-6), (Before S/N TBL01591 excluding TBL01585) Outrigger Cylinder Seal Kit, (see Figure 9-6), (S/N TBL01591 & After including TBL01585) Hydraulic Filter Element, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Hydraulic Filter Element, (see Figure 9-10), (S/N TBL01599 & After including TBL01551 & TBL01585) Tank Filter, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Breather, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Breather, (see Figure 9-10), (S/N TBL01599 & After including TBL01551 & TBL01585)

TL943

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

31200256

MAINTENANCE PARTS LIST

Part Number

Description

Qty./Machine

299-0376

Fluid Level Gauge, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & TBL01585) Fluid Level Gauge, (see Figure 9-10), (S/N TBL01599 & After including TBL01551 & TBL01585) Bar Gauge, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & TBL01585)

1

298-8668 303-8617

303-4827 298-8412 298-0402 299-0390 310-7936 299-0326 298-7293 163-2660 298-6870 268-3633 329-0290 303-4891 339-7766

5P-8500 304-4563 305-6012 305-6021 31200247 31200701 31200292 31200256

336-1959

31200256

ELECTRICAL Water Temp. Sender, (see Figure 4-2) Transmission Temp Switch, (see Figure 4-1) Oil Press Switch, (see Figure 4-1) Oil Press Sender, (see Figure 4-1) Fuel Level Sender, (see Figure 4-5) Starter Relay, (see Figure 4-1) Back-up Alarm, (see Figure 1-1) Ignition Switch, (see Figure 6-4) Horn, (see Figure 1-1) Starter, (see Figure 4-4), (Before S/N TBL01377) Starter, (see Figure 4-4), (S/N TBL01377 & After) Alternator, (see Figure 4-4), (Before S/N TBL01377) Alternator, (see Figure 4-4), (S/N TBL01377 & After) MISC. Key Battery Disconnect Key ORS O-Ring Kit O-Ring Kit Operation & Maintenance Manual, (Before S/N TBL01599 excluding TBL01551 & TBL01585) Operation & Maintenance Manual, (S/N TBL01599 & After including TBL01551 & TBL01585) Service Manual Parts Manual SPECIAL TOOLS Gauge, T11, Drive Axle Forcing Insert, Transmission Internal Extractor 45-58 mm, Transmission Counter Support, Transmission Grip, Transmission Seal Driver Tool, Transmission Seal Installer, Transmission Support, Transmission

TL943

1 1

1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

13-3

MAINTENANCE PARTS LIST

Part Number

13-4

Description

TL943

Qty./Machine

31200256

SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

003-6271 ........................ 6-31 077-3100 ........................ 9-41 077-3234 ........................ 9-41 098-0241 ........................ 4-21 0S-1616............................ 1-7 1001100284 ................... 5-48 1001100323CP .............. 5-48 1001120963CP .............. 5-48 1001121101CP .............. 5-48 1001121519CP .............. 5-48 102-8801 ...................... 10-19 103-5916 ........................ 4-13 106-0735 ........................ 12-3 108-1153 ........................ 9-45 108-1153 ........................ 9-45 113-8491 ...................... 10-39 114-2474 ........................ 4-15 115-2422 ........... 12-45, 12-47 122-4382 ........... 10-31, 10-43 122-4388 ........... 10-17, 10-19 122-8716 ........................ 9-41 124-7702 ........................ 4-13 128-4249 ...................... 10-41 128-5016 10-29, 10-57, 10-58 130-1161 ........................ 4-13 141-2759 ...................... 10-39 142-8828 ........................ 4-17 148-8408 ........................ 8-37 165-9762 ........................ 9-41 169-0705 ...................... 10-49 175-4390 ........................ 10-3 175-4390 ........................ 10-5 176-1477 ........... 10-12, 10-52 180-9214 ...................... 10-41 196-2412 10-12, 10-52, 10-57 196-241310-12, 10-31, 10-37, 10-41, 10-43, 10-52, 10-57 1R-1804 ......................... 4-13 206-5234 ........................ 4-23 206-5235 ........................ 4-23 211-0089 ...................... 12-41 226-6494 ............... 9-73, 9-75 230-8218 ........................ 4-15 231-7260 ........................ 9-41 234-4173 ........................ 9-41 236-7206 ........................ 6-17 248-1257 ........................ 9-41 248-1259 ........................ 9-41 248-1260 ........................ 9-41 248-1261 ........................ 9-41 254-2267 ........................ 4-13 260-3416 ........................ 9-41 263-5514 ........................ 9-41 267-9572 ........... 10-52, 10-57 268-3633 ........................ 4-13 284-4636 ........................ 4-13 285-2040 ........................ 4-15 287-4790 ........................ 4-21

31200256

Part Number

Page

287-4796........................ 4-21 293-9310...................... 10-52 295-3419........................ 9-61 295-3466........................ 10-9 297-7008. 1-8, 6-5, 6-24, 6-27 297-7009.......................... 6-6 297-7010................... 3-9, 6-4 297-7011.......... 1-7, 4-3, 6-31 297-7012.... 1-4, 1-8, 6-4, 6-6, 6-38, 7-3, 7-7, 8-17, 8-19, 8-33, 8-45, 8-47 297-7013...... 8-9, 8-39, 10-39 297-7014................. 6-5, 7-21 297-70164-21, 6-5, 8-13, 10-5 297-7017.. 1-8, 6-5, 7-7, 7-21, 8-45, 8-47 297-7018................. 4-10, 6-5 297-7019...... 8-35, 8-37, 8-43 297-7020........................ 2-19 297-70216-5, 8-13, 8-23, 8-27 297-7022.......................... 8-3 297-7023........................ 6-27 297-7024...................... 12-15 297-7025........................ 8-45 297-7027........................ 6-38 297-7029.......... 2-3, 4-23, 7-9 297-7030..... 2-11, 4-19, 6-29, 8-29, 8-31, 8-39, 8-43 297-7031 12-22, 12-33, 12-49 297-7031 1-7, 4-17, 6-11, 7-9, 7-11, 9-45 297-7032.......................... 1-3 297-7032........ 1-8, 2-11, 8-37 297-7033...................... 12-33 297-7033........................ 3-13 297-7036........................ 1-13 297-7038.......................... 2-9 297-7039..... 1-13, 2-15, 2-17, 2-19, 6-5, 7-23, 9-47 297-7040.......................... 1-4 297-7042................... 8-5, 8-9 297-7044........... 12-39, 12-41 297-7045........................ 4-21 297-7048.......................... 4-4 297-7052........... 12-22, 12-26 297-7055................. 2-9, 2-13 297-7056.......... 2-5, 2-9, 2-13 297-7057................. 2-9, 2-13 297-7059.......................... 2-9 297-7060.......................... 2-9 297-7065........................ 2-11 297-7066................. 2-9, 2-13 297-7067................. 2-9, 2-13 297-7068.......... 2-5, 2-9, 2-13 297-7069.......... 2-5, 2-9, 2-13 297-7070.......... 2-5, 2-9, 2-13

Part Number

Page

297-7071 ...................2-5, 2-9 297-7077 .... 3-13, 9-13, 9-15, 9-17, 9-19 297-7078 ........... 9-3, 9-5, 9-7 297-7084 .......................... 1-4 297-7085 ........................ 1-11 297-7097 ........................ 10-5 297-7097 ........................ 4-10 297-7098 .......................... 4-3 297-7099 ........................ 6-27 297-7100 ........................ 6-20 298-0400 ...................... 10-12 298-0402 .......................... 4-4 298-0403 .......................... 7-9 298-0404 ........................ 10-3 298-0405 ........................ 10-3 298-0406 ........................ 10-3 298-0407 ........................ 2-19 298-0413 ........................ 2-19 298-0414 ........................ 2-19 298-0416 ........................ 2-19 298-0418 ........................ 4-23 298-0419 .......................... 4-4 298-0421 ........................ 4-19 298-0422 ........................ 4-27 298-0425 .......................... 4-4 298-0426 ........................ 4-27 298-0427 ........................ 4-10 298-0433 .......................... 7-7 298-0434 ...................... 10-33 298-0435 ........................ 4-23 298-0439 .... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 298-0440 .... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 298-0441 .... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 298-0442 .... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 298-0443 .... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 298-0444 ...............4-37, 4-39 298-0445 ...............4-37, 4-39 298-0446 ...............4-37, 4-39 298-0447 ...............4-37, 4-39 298-0448 ...............4-37, 4-39 298-0449 ...............4-37, 4-39 298-0450 ...............4-37, 4-39 298-0451 ........................ 4-53 298-0452 ........................ 4-53 298-0453 ........................ 4-53 298-0454 ........................ 4-53 298-0455 ........................ 4-53 298-0456 ........................ 4-53 298-0463 ......... 5-3, 5-23, 7-9 298-0464 .................8-3, 8-37 298-0465 ........................ 8-35 298-0466 .... 2-19, 8-29, 8-33, 8-39

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Part Number

Page

298-0467................... 4-4, 8-3 298-0468..... 4-21, 8-23, 8-25, 8-27 298-0470..8-3, 8-5, 8-9, 8-11, 8-35, 8-37 298-0471.......... 2-19, 7-9, 8-3 298-0473 8-3, 8-6, 8-11, 8-15, 8-17, 8-19, 8-47, 9-45 298-0474................. 3-7, 8-11 298-0475........... 12-45, 12-47 298-04753-7, 8-29, 8-31, 8-37 298-0476...... 8-11, 8-21, 8-23 298-0486........................ 9-45 298-0489 8-5, 8-6, 8-11, 8-15, 8-45, 8-47 298-0492................. 8-3, 8-11 298-0493........................ 8-45 298-0494........................ 8-19 298-0497........... 12-45, 12-47 298-0497................. 3-7, 8-29 298-04985-3, 5-23, 8-19, 8-45 298-0499........................ 8-37 298-0500........................ 7-11 298-0502..... 8-29, 8-31, 8-39, 8-43 298-0505..... 8-29, 8-31, 8-39, 8-43 298-0506............... 8-39, 8-43 298-0507...... 3-13, 7-11, 8-45 298-0508.......................... 8-9 298-0509................. 8-5, 8-11 298-0516.......................... 4-3 298-0517.......................... 4-3 298-0520..... 8-29, 8-31, 8-39, 8-43 298-0522............... 7-11, 8-11 298-0526................... 4-4, 4-7 298-0528...................... 12-18 298-0529.......................... 6-5 298-0530...... 4-23, 4-27, 4-29 298-0532................... 4-3, 4-9 298-0533.......................... 4-4 298-0541........................ 1-13 298-0544........................ 6-27 298-054612-22, 12-26, 12-29, 12-31, 12-39, 12-41, 12-55 298-0546.......................... 1-8 298-0547........................ 6-20 298-054812-22, 12-26, 12-29, 12-31 298-0548..... 7-21, 8-23, 8-27, 8-31, 8-39, 8-43, 10-39 298-0549 1-7, 3-9, 6-31, 8-45, 8-47, 10-7 298-0552.......... 1-8, 6-4, 10-9 298-0553...................... 12-47

14-1

PART NUMBER INDEX Part Number

Page

298-0553 ........................ 10-5 298-0555 .4-3, 4-9, 6-29, 6-31 298-0557 ........... 12-22, 12-26 298-0557 ........................ 4-21 298-0559 ........... 12-39, 12-41 298-0559 .......................... 4-4 298-0565 ...................... 12-15 298-0565 .......................... 1-7 298-0570 ................. 1-9, 9-45 298-0573 ............... 6-29, 6-31 298-0574 ........................ 1-13 298-0576 ...................... 11-15 298-0577 ...................... 10-33 298-1358 ........................ 2-19 298-1359 ................. 6-4, 6-29 298-1360 ................... 1-4, 1-7 298-1361 ........................ 9-59 298-1362 .......................... 6-5 298-1363 ........................ 9-29 298-1366 ........................ 8-17 298-1367 .......................... 8-9 298-1370 ............... 9-45, 9-47 298-1371 ........................ 8-13 298-1381 .......................... 8-9 298-1393 ................. 5-3, 5-23 298-1421 .......................... 8-9 298-1425 .......................... 8-3 298-1426 .......................... 8-9 298-1427 .......................... 8-3 298-1428 .......................... 8-3 298-1432 .......................... 8-3 298-1433 ........................ 8-15 298-1434 ........................ 8-15 298-1435 ........................ 8-15 298-1436 ........................ 8-17 298-1437 ........................ 8-17 298-1438 .......................... 8-3 298-1439 .......................... 8-3 298-1441 ........................ 8-25 298-1442 ........................ 8-29 298-1443 ........................ 8-33 298-1444 ........................ 8-17 298-1446 ........................ 8-33 298-1447 ........................ 8-33 298-1448 ........................ 8-25 298-1449 ........................ 8-25 298-1456 .......................... 8-9 298-1457 .......................... 8-9 298-1461 .......................... 8-9 298-1462 .......................... 8-3 298-1463 .......................... 8-9 298-1464 ........................ 8-17 298-1475 .....8-29, 8-31, 8-39, 8-43 298-1476 ............... 8-29, 8-31 298-1477 ............... 8-39, 8-43 298-1478 ............... 8-29, 8-31 298-1479 ............... 8-29, 8-31 298-1480 ............... 8-39, 8-43

14-2

Part Number

Page

298-1481 .............. 8-39, 8-43 298-1482 ........................8-29 298-1483 ..........................8-3 298-1484 ..........................8-3 298-1485 ........................8-21 298-1486 ........................8-29 298-1499 .............. 8-35, 8-37 298-1524 ........................8-19 298-1536 ..........................1-3 298-1540 ........................4-17 298-1541 ........................4-13 298-1559 ........................8-39 298-1560 ........................8-39 298-1577 ..........................2-3 298-1579 .............. 4-19, 8-11 298-1581 ..........................7-3 298-1583 ......................12-18 298-1585 6-5, 6-6, 6-20, 8-17 298-1586 . 1-3, 3-7, 4-23, 6-5, 7-3, 7-11 298-1588 ........................6-20 298-1591 ..........................6-5 298-1592 ..........................2-5 298-1593 ......................12-18 298-1593 ..........................2-3 298-1595 ..........................8-3 298-1596 ................ 5-3, 5-23 298-1597 .... 8-21, 8-23, 8-29, 8-31 298-1598 .............. 8-21, 8-29 298-1601 ........................8-15 298-1602 ........................9-59 298-1609 ................ 1-4, 8-37 298-16105-3, 5-23, 7-11, 8-15 298-1612 1-13, 2-3, 2-7, 2-15, 2-17, 2-19, 3-13, 8-21, 8-23, 8-29, 8-31 298-1627 ......................12-18 298-1628 . 1-4, 2-5, 2-9, 2-11, 2-13 298-1629 ......... 2-5, 2-9, 2-13 298-1630 .................. 2-3, 3-7 298-1631 ..........................1-7 298-1632 ..........................5-3 298-1633 ....... 4-3, 6-20, 6-29 298-1634 ..........................7-3 298-1638 .............. 8-25, 8-27 298-1643 ..........................6-5 298-1645 ........................9-25 298-1646 ........................9-17 298-1647 ..........................9-9 298-1650 ........................2-15 298-1651 ........................2-15 298-1652 .................. 8-3, 8-5 298-1653 ........................9-21 298-1655 ........................4-10 298-1657 .... 8-29, 8-31, 8-39, 8-43

Part Number

Page

298-1659 .......................... 6-4 298-1660 .......................... 3-7 298-16639-3, 9-13, 9-17, 9-21 298-1666 ................. 4-4, 4-10 298-1674 ........................ 4-19 298-16829-3, 9-13, 9-17, 9-21 298-1684 ........................ 4-23 298-1694 ............. 11-6, 11-12 298-1695 ............... 9-45, 9-47 298-1696 ........................ 4-23 298-1697 ........................ 4-23 298-1724 .......................... 2-9 298-1726 .......................... 2-9 298-1727 .......................... 2-9 298-1728 ................... 2-5, 2-9 298-1729 .......................... 2-9 298-1730 ........................ 2-13 298-1732 .......................... 2-5 298-1736 .......................... 2-5 298-1737 .......................... 2-5 298-1738 .......................... 6-4 298-1739 ........................ 2-15 298-1740 ................... 1-3, 1-7 298-1741 .......................... 2-7 298-1742 ........2-7, 8-39, 8-43 298-1744 ........................ 5-48 298-1744 ........................ 5-48 298-1746 ................... 1-3, 1-7 298-1753 .......................... 7-3 298-175512-18, 12-22, 12-26, 12-49, 12-51 298-1755 .......................... 1-5 298-1758 ............... 4-27, 4-29 298-1761 ...................... 12-18 298-1770 . 1-8, 6-4, 6-5, 6-20, 6-24, 6-27, 6-38 298-1772 .......................... 6-4 298-1773 12-18, 12-22, 12-26 298-1787 ................... 2-5, 2-9 298-1788 ................... 2-5, 2-9 298-1789 ........................ 2-13 298-1790 ........................ 2-13 298-1791 ........................ 5-45 298-1794 ............... 9-49, 9-53 298-1796 ............... 9-49, 9-53 298-1797 ............... 9-49, 9-53 298-1834 .......................... 2-9 298-1835 .......................... 2-9 298-1836 ........................ 2-13 298-1837 ........................ 2-13 298-1838 ........................ 2-13 298-1839 ..........2-5, 2-9, 2-13 298-1840 ..........2-5, 2-9, 2-13 298-1841 ..........2-5, 2-9, 2-13 298-1842 .......................... 2-3 298-1843 .......................... 2-3 298-1844 ........................ 11-6 298-1849 ...................... 12-15 298-1851 .......................... 9-9

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Part Number

Page

298-1853................. 5-7, 5-27 298-1854................. 5-7, 5-27 298-1855........ 5-7, 5-17, 5-27 298-1857. 5-7, 5-9, 5-27, 5-29 298-1860................. 5-9, 5-29 298-1861................. 5-9, 5-29 298-1862................. 5-9, 5-29 298-1863........................ 5-29 298-18655-9, 5-13, 5-29, 5-33 298-1866........................ 5-31 298-1867........................ 5-31 298-1868........................ 5-31 298-1869........................ 5-31 298-1870........................ 5-31 298-1871........................ 5-31 298-1872............... 5-13, 5-33 298-1873........................ 5-13 298-1874........................ 5-13 298-1875........................ 5-13 298-1876........................ 5-13 298-1877............... 5-15, 5-35 298-1878...... 5-17, 5-37, 5-39 298-1879...... 5-17, 5-37, 5-39 298-1880............... 5-17, 5-37 298-1881...... 5-17, 5-37, 5-39 298-1883............... 5-17, 5-37 298-1884........................ 5-17 298-5894........................ 4-15 298-6828...................... 10-33 298-6830........ 2-7, 8-39, 8-43 298-6831............... 9-21, 9-23 298-6832.......................... 3-7 298-6833...... 2-11, 4-19, 6-21 298-6843........................ 6-20 298-6844........................ 9-25 298-6846........................ 9-39 298-6848........................ 8-15 298-6849........................ 1-13 298-6850............... 10-3, 10-5 298-6852.......................... 7-3 298-6857...................... 12-18 298-6858...................... 12-18 298-6860...................... 12-18 298-6861................. 9-9, 9-11 298-6862.......................... 2-7 298-6865.......................... 5-3 298-6866 12-18, 12-39, 12-41 298-6868........................ 8-15 298-6870................... 1-3, 1-7 298-6891........................ 1-13 298-6906........................ 9-25 298-6907........................ 6-15 298-6909........................ 9-25 298-691012-22, 12-26, 12-29, 12-31 298-6911...................... 12-18 298-6920........................ 2-15 298-6925...................... 12-47 298-6925............... 10-3, 10-5

31200256

PART NUMBER INDEX Part Number

Page

298-7010 .......................... 7-3 298-7013 ........................ 6-20 298-7017 .......................... 6-5 298-7030 ................... 1-3, 1-7 298-7032 ........................ 2-15 298-7034 ............... 9-21, 9-23 298-7035 ............... 9-21, 9-23 298-7036 .......................... 1-8 298-7037 ........................ 4-23 298-7038 ........................ 7-11 298-7039 ................. 6-5, 7-23 298-7042 .......................... 6-5 298-7044 ...................... 12-18 298-7045 ...................... 12-18 298-7048 ........................ 6-15 298-7050 .......................... 6-6 298-7051 ............... 6-20, 6-24 298-7052 ............... 6-20, 6-24 298-7053 ............... 6-20, 6-24 298-7054 ........................ 2-11 298-7055 .......................... 3-7 298-7057 ............... 2-17, 2-19 298-7064 .......................... 7-3 298-7065 .......................... 7-3 298-7066 ............... 4-27, 4-29 298-7071 .......................... 7-3 298-7073 ................... 2-5, 2-9 298-7074 ........................ 2-13 298-7075 .......................... 2-9 298-7077 ........................ 6-20 298-7082 ........................ 7-15 298-7091 ........................ 6-15 298-7092 ........................ 6-15 298-7093 ........................ 6-15 298-7098 ............... 6-20, 6-24 298-7099 ...................... 12-11 298-7102 ................. 6-4, 6-20 298-7221 ...................... 10-33 298-7222 ............... 6-14, 6-15 298-7225 ........................ 6-10 298-7228 ........................ 2-19 298-7229 ........................ 4-23 298-7233 ......4-41, 4-43, 4-47 298-7234 ........................ 4-53 298-7235 ......4-35, 4-49, 4-57 298-7237 ........................ 4-35 298-7238 ........................ 4-41 298-7239 ......4-35, 4-53, 4-55 298-7240 ........................ 4-53 298-7241 ........................ 4-53 298-7243 ........................ 4-17 298-7245 ........2-7, 8-39, 8-43 298-7249 ........................ 8-25 298-7250 .......................... 7-3 298-7251 ........................ 4-17 298-7252 ...................... 10-23 298-7254 ........................ 4-17 298-7256 ........................ 4-35 298-7257 ........................ 4-35

31200256

Part Number

Page

298-7258........................ 4-35 298-7259........................ 4-35 298-7260........................ 4-35 298-7261........................ 4-55 298-7262........................ 6-20 298-7263............... 6-24, 6-27 298-7266........................ 8-15 298-7268............. 6-17, 10-52 298-7269........... 10-15, 10-52 298-7274............... 5-19, 5-41 298-7275................. 7-3, 7-11 298-7278............... 6-34, 6-39 298-728112-22, 12-26, 12-29, 12-31, 12-35 298-7282........... 12-18, 12-33 298-7282. 6-20, 10-35, 10-52, 10-55 298-7283........................ 6-20 298-7285...... 6-20, 6-24, 6-27 298-7286.......................... 6-5 298-7289...................... 12-39 298-7290..... 6-20, 6-24, 6-27, 6-38 298-7291...................... 12-19 298-7292.......................... 6-5 298-7293................... 1-3, 1-7 298-7294........................ 9-39 298-7296............... 6-20, 6-24 298-7298............... 8-21, 8-23 298-7300..... 8-21, 8-23, 8-29, 8-31 298-7302...................... 12-18 298-7303...................... 12-19 298-7304...................... 12-19 298-7305...................... 12-19 298-7305........................ 8-21 298-7306...................... 12-19 298-7311........................ 5-48 298-7312.......................... 2-7 298-7313........................ 2-15 298-7314........ 9-9, 9-11, 9-15 298-7319........................ 6-27 298-7342................. 1-8, 4-21 298-7343........................ 4-23 298-7344........................ 4-51 298-7345........................ 4-57 298-7346............... 4-35, 4-55 298-7347............... 4-35, 4-55 298-7348...... 4-41, 4-43, 4-47 298-7349........................ 4-35 298-7350........................ 4-57 298-7351........................ 4-53 298-7352........................ 4-55 298-7354........................ 4-53 298-7355........ 2-19, 8-5, 8-37 298-7356..... 2-19, 8-35, 8-45, 8-47 298-7358....... 3-13, 8-6, 8-17, 8-19, 8-33, 9-25

Part Number

Page

298-7362 ...........12-39, 12-41 298-7362 .......................... 1-8 298-736312-22, 12-26, 12-29, 12-31 298-7363 ... 1-3, 1-4, 1-7, 1-8, 3-9, 6-6, 6-24, 6-27, 6-31, 6-38, 7-7, 8-39, 8-45, 8-47, 10-7, 10-47 298-7364 ...................... 12-15 298-7364 1-8, 4-3, 4-10, 4-21, 4-23, 6-5, 8-3, 8-13, 8-45, 8-47, 10-5, 10-9 298-7365 ...........12-33, 12-49 298-7365 . 1-7, 1-8, 2-11, 3-7, 4-7, 4-9, 4-17, 6-11, 6-29, 6-31, 8-5, 8-29, 8-31, 8-39, 8-43, 9-45, 11-15 298-7367 ...........12-22, 12-26 298-7367 2-9, 6-5, 7-23, 9-45, 9-47 298-7368 .......................... 4-3 298-7369 ...........12-22, 12-26 298-7371 ...................... 10-39 298-7372 ... 1-3, 1-7, 1-8, 3-9, 6-4, 6-6, 8-19, 8-23, 8-27, 8-31, 8-33, 8-39, 8-43 298-7373 ...................... 12-15 298-7373 . 1-8, 6-5, 6-38, 7-3, 7-5, 7-7, 7-12 298-7374 ... 1-4, 1-7, 1-8, 2-3, 4-19, 4-23, 4-27, 6-29, 6-31, 6-38, 8-37, 9-45 298-7375 ...........12-39, 12-41 298-7375 ......... 1-4, 4-4, 4-21 298-737712-23, 12-26, 12-29, 12-31, 12-39, 12-41, 12-55 298-7377 .......................... 1-8 298-737812-22, 12-26, 12-29, 12-31 298-7378 1-7, 4-3, 6-24, 6-27, 6-38, 7-21, 8-19, 8-23, 8-27, 8-31, 8-33, 8-39, 8-43, 10-47 298-7379 . 1-7, 6-38, 7-5, 7-7, 7-21, 8-13 298-7380 ...................... 12-49 298-7380 ... 1-4, 1-5, 1-8, 2-3, 2-7, 2-11, 4-19, 4-23, 6-11, 6-29, 6-38, 7-9, 7-11,

TL943

Part Number

Page

8-5, 8-29, 8-31, 8-37, 8-39, 8-43, 9-25, 9-30, 9-36, 9-45, 10-5 298-738212-13, 12-15, 12-22, 12-26, 12-49, 12-51 298-7382 1-4, 1-13, 2-7, 2-15, 8-5, 8-9, 9-45, 9-47 298-7383...................... 12-18 298-7387................... 4-3, 4-7 298-7388........................ 10-5 298-7388 4-3, 4-7, 4-27, 4-29, 7-11 298-7389................... 4-3, 4-7 298-7392....... 3-13, 4-4, 4-10, 9-13, 9-15, 9-17, 9-19 298-7393............ 9-3, 9-5, 9-7 298-7395.......................... 1-7 298-7409........................ 9-17 298-7410........................ 4-33 298-7411........................ 4-33 298-7412..... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 298-7413........................ 4-45 298-7414........................ 4-49 298-7415........................ 4-51 298-7416........................ 4-51 298-7417........................ 4-53 298-7418........................ 4-55 298-7419........................ 4-55 298-7422........................ 9-13 298-7429............... 5-17, 5-37 298-7431............... 5-17, 5-37 298-7432.......................... 5-3 298-74368-9, 8-21, 8-23, 8-27 298-7437..... 2-19, 8-29, 8-31, 8-39, 8-43 298-7438............... 8-35, 8-37 298-7833........................ 8-33 298-7834..... 6-20, 6-24, 6-27, 6-29, 8-9, 8-13 298-7835........................ 6-29 298-7837........................ 6-29 298-7840...................... 12-51 298-7840.......... 1-3, 1-8, 4-19 298-7841...................... 12-45 298-7841..... 4-19, 4-21, 4-23, 10-3 298-7842........................ 10-5 298-7846............... 6-29, 6-38 298-7848...................... 12-31 298-7849...................... 12-41 298-7849........................ 6-15 298-7850...................... 12-31 298-7850........................ 6-15 298-7852........................ 1-11

14-3

PART NUMBER INDEX Part Number

Page

298-7853 ........................ 10-3 298-7854 ........................ 4-23 298-7855 ........................ 4-25 298-7857 .......................... 5-7 298-7859 ............... 5-13, 5-33 298-7860 ........................ 5-33 298-7861 ............... 5-11, 5-31 298-7862 ............... 5-11, 5-31 298-7863 ............... 5-11, 5-31 298-7864 ............... 5-11, 5-31 298-7865 ............... 5-11, 5-31 298-7866 ............... 5-11, 5-31 298-7867 ........................ 5-17 298-7868 ........................ 5-29 298-7870 ........................ 5-17 298-7871 ................. 5-9, 5-29 298-7872 ................. 5-9, 5-29 298-7873 ...... 5-17, 5-37, 5-39 298-7875 ................... 1-3, 1-7 298-7876 ...... 4-35, 4-53, 4-55 298-7877 ...... 4-35, 4-49, 4-55 298-7879 .......................... 6-4 298-7880 .......................... 6-4 298-7881 ........................ 4-35 298-7884 ........................ 4-21 298-7890 .......................... 4-4 298-7892 ........................ 8-13 298-7896 ........... 12-18, 12-41 298-7896 ............... 6-20, 6-24 298-7897 .......................... 1-3 298-7900 .......................... 1-7 298-7901 ...................... 11-15 298-7902 ...................... 11-15 298-7904 .......................... 4-7 298-7905 .......................... 1-4 298-7906 ........................ 7-11 298-7916 .......................... 3-7 298-7918 .......................... 3-7 298-7919 .......................... 3-7 298-7922 ...................... 12-13 298-7923 ................... 1-3, 1-7 298-7929 .......................... 8-9 298-7930 .......................... 2-7 298-7931 ........................ 6-20 298-7971 12-22, 12-33, 12-41 298-7974 ...................... 12-39 298-7974 .......................... 4-4 298-7976 .......................... 1-4 298-7977 ............... 6-20, 6-24 298-7980 ................. 4-9, 4-17 298-7981 ........................ 4-19 298-7988 ........................ 8-33 298-7989 .......... 6-4, 6-6, 7-23 298-7990 ........................ 6-29 298-7991 ................... 1-3, 7-3 298-7993 ....1-3, 6-5, 7-3, 7-5, 7-11 298-7994 ........................ 4-23 298-7995 3-7, 6-4, 6-20, 6-24,

14-4

Part Number

Page

6-29, 8-9, 8-21 298-7996 ........................12-9 298-7998 ......................12-15 298-7999 ........................6-38 298-8000 ......................12-18 298-8002 ........................9-25 298-8004 ..........................2-5 298-8005 ..........................2-9 298-8006 ..........................2-5 298-8007 ........................9-45 298-8008 ..........................2-7 298-8009 ..........................2-3 298-8010 ..........................2-3 298-8011 ..........................1-4 298-8014 ..........................2-5 298-8015 .................. 2-5, 2-9 298-8024 ..........................7-3 298-8028 ..........................2-3 298-8030 ....... 2-7, 8-40, 8-43 298-8031 ..........................7-3 298-8032 ........................6-20 298-8034 ..........................1-3 298-8035 ........................9-45 298-8041 ..........................6-4 298-8042 ........................4-17 298-8043 ..........................6-5 298-8045 ......................12-18 298-8046 ........................9-30 298-8047 ......... 6-5, 6-6, 7-23 298-8048 .................. 1-3, 1-8 298-8049 .......... 12-18, 12-33 298-8049 ... 1-3, 1-7, 3-7, 7-3, 8-29, 8-31, 8-37, 8-39, 8-43, 9-30, 9-36 298-8050 .......... 12-49, 12-51 298-8050 ................ 1-4, 9-45 298-8051 ..........................3-7 298-8052 .................. 1-3, 1-7 298-8053 .................. 1-3, 1-7 298-8055 ..........................2-3 298-8056 ........................2-15 298-8058 ..........................2-3 298-8060 ..........................2-3 298-8064 ..........................2-3 298-8066 ......................12-18 298-8067 ....... 2-7, 8-40, 8-43 298-8068 ..........................6-5 298-8069 ..........................6-5 298-8122 ........................4-23 298-8124 ..........................1-3 298-8131 .............. 9-17, 9-19 298-8133 ..........................6-5 298-8141 ................ 6-4, 7-23 298-8145 ........................4-27 298-8147 ........................6-17 298-8149 ................ 6-5, 7-21 298-8156 ........................4-27 298-8157 ........................8-33

Part Number

Page

298-8164 ................... 7-3, 7-5 298-8170 ........................ 9-57 298-8173 ........................ 5-45 298-8175 ......9-49, 9-50, 9-53 298-8205 .......................... 1-3 298-8211 .......................... 2-9 298-8212 .......................... 2-9 298-8229 .......................... 2-5 298-8230 .......................... 2-5 298-8232 ........................ 2-11 298-8233 ........................ 2-11 298-8234 .......................... 2-3 298-8235 .......................... 2-7 298-8237 .......................... 5-3 298-8239 ............... 8-39, 8-43 298-8240 ...................... 12-18 298-8241 .......................... 1-4 298-8243 ........................ 4-23 298-8244 ........................ 7-11 298-8245 ........................ 9-45 298-8251 .......................... 2-7 298-8252 .......................... 2-7 298-8253 ........................ 2-15 298-8254 ........................ 2-11 298-8256 ........2-7, 8-40, 8-43 298-8257 ........................ 2-15 298-8259 .......................... 2-3 298-8260 .......................... 2-9 298-8263 .......................... 2-3 298-8264 ............... 8-39, 8-43 298-8265 ...................... 10-33 298-8266 .......................... 6-4 298-8267 .......................... 1-4 298-8268 ................... 1-4, 1-8 298-8269 ...................... 10-33 298-8274 ...................... 10-33 298-8278 ........................ 2-15 298-8279 .......................... 2-7 298-8280 ........................ 7-11 298-8281 .......................... 1-4 298-8282 ........................ 4-23 298-8285 ...................... 10-35 298-8287 ............... 9-17, 9-19 298-8289 ................. 5-7, 5-27 298-8290 ...................... 12-15 298-8291 ........................ 5-17 298-8292 ........................ 5-17 298-8293 ........................ 5-17 298-8294 ........................ 5-17 298-8295 ............... 5-19, 5-41 298-8296 ............... 5-19, 5-41 298-8297 ............... 5-19, 5-41 298-8300 ............... 5-21, 5-43 298-8301 ........................ 5-33 298-8302 ............... 9-49, 9-53 298-8303 ............... 9-49, 9-53 298-8304 ........................ 9-39 298-8305 ........................ 9-39 298-8306 ........................ 9-39

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Part Number

Page

298-8307........................ 9-39 298-8308........................ 9-39 298-8309........................ 9-39 298-8310........................ 9-39 298-8313............... 6-34, 6-39 298-8316........................ 9-13 298-8317............... 6-34, 6-39 298-8378.......................... 7-7 298-8379.......................... 4-4 298-8380.......................... 4-4 298-8410................... 4-3, 4-9 298-8412................... 4-3, 4-9 298-8426...................... 10-55 298-8429........................ 1-13 298-8430........................ 1-13 298-8431........................ 1-13 298-8435.......................... 4-4 298-8438............. 11-5, 11-11 298-8453........................ 6-38 298-8576.......................... 2-7 298-8581................... 1-3, 1-7 298-8584............... 6-20, 6-24 298-8588............... 9-45, 9-47 298-8589........................ 6-20 298-8590........................ 6-20 298-8592.......................... 7-3 298-8593.......................... 7-3 298-8599........................ 5-45 298-8603........................ 4-19 298-8604...................... 12-15 298-8606.......................... 6-5 298-8608.......................... 6-4 298-8609.......................... 6-4 298-8614 12-18, 12-39, 12-41 298-8618.......................... 9-9 298-8619.......................... 2-3 298-8620........................ 2-15 298-8621........................ 2-11 298-8622........................ 2-15 298-8623.......................... 2-7 298-8624.......................... 5-5 298-8625........................ 5-25 298-8626........................ 9-21 298-8627.......................... 9-3 298-8631........................ 9-45 298-8632........................ 9-49 298-8633........................ 9-45 298-8636........................ 7-23 298-8637.......................... 7-9 298-8641.......................... 1-3 298-8642........................ 4-19 298-8644................. 6-5, 7-21 298-8645........................ 7-15 298-8648........................ 9-13 298-8649........................ 9-17 298-8650............... 9-17, 9-19 298-8651............... 9-13, 9-15 298-8668........................ 9-47 298-8669........................ 6-13

31200256

PART NUMBER INDEX Part Number

Page

298-8672 ........................ 9-71 298-8720 ........................ 2-11 298-8722 ........................ 6-13 298-8724 ........................ 2-17 298-8728 ........................ 4-23 298-8729 ........................ 4-23 298-8732 .......................... 4-4 298-8733 .......................... 4-4 298-8734 ............... 2-17, 2-19 298-8737 .......................... 4-7 298-8738 .......................... 4-7 298-8740 .......................... 4-7 298-8743 ...................... 11-15 298-8744 ...................... 12-18 298-8745 .......................... 7-9 298-8761 .......................... 6-4 298-8766 ...................... 12-18 298-8774 .......................... 7-3 298-8780 ........................ 5-48 298-8780 ........................ 5-48 298-8781 ........................ 5-48 298-8781 ........................ 5-48 298-8789 ........................ 4-27 298-8790 .......................... 7-3 298-8797 .......................... 1-4 298-8809 .......................... 2-7 298-8810 ............9-3, 9-5, 9-7 298-8813 .......................... 5-3 299-0191 ............... 9-49, 9-53 299-0192 ............... 9-49, 9-53 299-0193 ............... 9-49, 9-53 299-0194 ............... 9-49, 9-53 299-0208 ........................ 7-11 299-0209 ........................ 7-15 299-0210 ............... 7-15, 7-19 299-0211 .......................... 9-3 299-0212 .......................... 9-3 299-0213 .......................... 9-9 299-0214 .......................... 9-9 299-0215 .......................... 9-9 299-0216 .......................... 9-9 299-0217 ........................ 9-21 299-0218 ........................ 9-21 299-0219 ................. 5-7, 5-27 299-0221 ................. 5-7, 5-27 299-0223 ................. 5-9, 5-29 299-0227 ................. 5-9, 5-35 299-0228 ................. 5-9, 5-29 299-0230 ........................ 5-13 299-0231 ........................ 5-13 299-0232 ............... 5-13, 5-33 299-0233 ........................ 5-13 299-0234 ........................ 5-13 299-0235 ............... 5-15, 5-35 299-0236 ............... 5-15, 5-35 299-0237 ........................ 5-17 299-0238 ........................ 5-17 299-0239 ........................ 5-17 299-0240 ......5-17, 5-37, 5-39

31200256

Part Number

Page

299-0241...... 5-17, 5-37, 5-39 299-0242............... 5-17, 5-37 299-0243............... 5-19, 5-41 299-0244............... 5-19, 5-41 299-0245............... 5-19, 5-41 299-0246............... 5-21, 5-43 299-0247............... 5-21, 5-43 299-0248............... 5-21, 5-43 299-0250........................ 5-37 299-0251.......................... 9-3 299-0254............... 9-13, 9-17 299-0255........................ 9-13 299-0256........................ 9-17 299-0257........................ 9-17 299-0271.......................... 4-3 299-0277........................ 1-13 299-0278........................ 1-13 299-0285........................ 2-19 299-0303.......................... 4-7 299-0304............... 4-27, 4-29 299-0305........................ 2-17 299-0308........................ 2-19 299-0309.......................... 4-3 299-0310............... 9-45, 9-47 299-0311........................ 9-39 299-0312. 6-38, 10-12, 10-37, 10-41, 10-52, 10-57 299-0314........................ 5-45 299-0315........................ 5-45 299-0321........................ 4-31 299-032512-18, 12-22, 12-31, 12-39, 12-41 299-0325..... 6-15, 6-20, 6-24, 10-33 299-0326................. 4-3, 10-5 299-0327........................ 6-29 299-0328........................ 6-20 299-0331............... 6-20, 6-24 299-0333........................ 6-20 299-0334.......................... 1-3 299-0337........................ 6-27 299-033812-18, 12-22, 12-26, 12-33 299-0339...................... 12-18 299-0339........... 10-35, 10-52 299-0340 10-12, 10-52, 10-55 299-0341...................... 12-18 299-0341............. 6-20, 10-35 299-0342........... 12-18, 12-33 299-0343...................... 12-33 299-034310-21, 10-29, 10-52, 10-55 299-0345...................... 10-55 299-0346...................... 12-33 299-0346. 6-20, 10-12, 10-35, 10-52, 10-55 299-0347...................... 12-18 299-0347...................... 10-35

Part Number

Page

299-0348 ...................... 12-33 299-0348 ...........10-52, 10-55 299-0349 ...........12-18, 12-33 299-034910-12, 10-29, 10-52, 10-55 299-0350 ...................... 12-33 299-0350 10-29, 10-52, 10-55 299-0352 ........................ 4-23 299-0353 ........................ 4-19 299-03541-4, 1-8, 11-6, 11-12 299-0356 .......................... 8-9 299-0359 ........................ 4-55 299-0361 ...................... 12-13 299-0362 .......................... 3-7 299-0363 ........................ 6-15 299-0369 .......................... 6-5 299-0370 .......................... 6-5 299-0373 ...............4-19, 4-21 299-0376 ........................ 9-45 299-0378 .......................... 4-4 299-0383 ........................ 7-21 299-0387 .......................... 1-4 299-0390 .......................... 4-4 299-0392 ...............4-27, 4-29 299-0395 .......................... 6-4 299-0396 ........................ 9-25 299-039812-22, 12-26, 12-29, 12-31 299-0400 ........................ 4-17 299-0402 ...................1-3, 1-8 299-0468 ........................ 4-49 299-0469 ........................ 4-35 299-0470 ........................ 4-57 299-0472 ........................ 4-10 299-0479 ........................ 4-31 299-0485 ...............5-19, 5-41 299-0487 ........................ 9-39 299-0488 ...............5-11, 5-31 299-0498 ........................ 7-15 299-0499 ...............9-13, 9-15 299-0500 ........................ 9-39 299-0507 ........................ 9-39 299-0515 .......................... 9-3 299-0516 .......................... 9-9 299-0517 ........................ 9-21 299-0520 ...............5-15, 5-35 299-0521 ........................ 9-39 299-0522 ........................ 9-39 299-0523 ..... 9-30, 9-36, 9-63 299-0524 ...............9-30, 9-36 299-0525 ...............9-29, 9-35 299-0526 ...............9-30, 9-36 299-0527 ...............9-30, 9-36 299-0528 .. 9-3, 9-5, 9-9, 9-11 299-0529 ........................ 9-13 299-0530 ........................ 9-17 299-0535 ........................ 2-15 299-0537 ........................ 8-39 299-0539 ........................ 8-29

TL943

Part Number

Page

299-0541........................ 7-11 299-0542........................ 7-11 299-0544...................... 12-15 299-0545...................... 12-15 299-0546...................... 12-15 299-0547...................... 12-15 299-0549................... 1-3, 6-4 299-0557........................ 4-25 299-0558........................ 7-19 299-0559........................ 7-19 299-0560.......................... 7-9 299-0562.......................... 7-9 299-0591........................ 4-57 299-0592........................ 4-33 299-0593........................ 4-33 299-0594..... 4-37, 4-39, 4-41, 4-43, 4-47 299-0595........................ 4-41 299-0596............... 4-41, 4-49 299-0597........................ 4-43 299-0598..... 4-37, 4-39, 4-43, 4-47 299-0599............... 4-37, 4-39 299-0600............... 4-37, 4-39 299-0601........................ 4-45 299-0602............... 4-37, 4-39 299-0603........................ 4-47 299-0604...... 4-37, 4-39, 4-47 299-0605............... 4-37, 4-39 299-0606........................ 4-53 299-0613........................ 9-71 299-0635........................ 7-19 299-0636........................ 7-19 299-0637........................ 4-33 299-0638........................ 4-33 299-0639........................ 4-33 299-0640........................ 4-37 299-0641..... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 299-0642..... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 299-0643..... 4-37, 4-39, 4-41, 4-43, 4-45, 4-47 299-0644........................ 4-39 299-0645........................ 4-43 299-0646........................ 4-45 299-0647........................ 4-45 299-0648........................ 4-45 299-0649........................ 4-45 299-0650...... 4-45, 4-49, 4-57 299-0651........................ 4-47 299-0652........................ 4-49 299-0653........................ 4-49 299-0654........................ 4-49 299-0655........................ 4-49 299-0656........................ 4-51 299-0657........................ 4-51 299-0658........................ 4-51 299-0659........................ 4-51

14-5

PART NUMBER INDEX Part Number

Page

299-0660 ........................ 4-51 299-0661 ........................ 4-53 299-0662 ........................ 4-53 299-0663 ........................ 4-53 299-0672 ........................ 9-21 299-0686 ........................ 9-13 299-0765 ........................ 9-13 299-0783 ........................ 9-71 299-0784 ........................ 9-71 299-0785 ........................ 9-71 299-0799 ................. 5-7, 5-27 299-0800 ................. 5-7, 5-27 299-0801 ................. 5-7, 5-27 299-0802 ................. 5-7, 5-27 299-0804 .......................... 5-9 299-0805 ............... 5-15, 5-35 299-0807 ........................ 5-33 299-0809 ...... 5-21, 5-41, 5-43 299-0810 ............... 5-21, 5-43 299-0811 ...... 5-17, 5-37, 5-39 299-0812 ...... 5-17, 5-37, 5-39 299-0816 ................. 5-9, 5-29 299-0817 ........................ 5-29 299-0818 ........................ 5-33 299-08215-7, 5-15, 5-27, 5-35 299-0822 ............... 5-13, 5-33 299-0823 ........................ 5-33 299-0824 ............... 5-13, 5-33 299-0825 ............... 5-11, 5-31 299-0826 ............... 5-11, 5-31 299-0827 ............... 5-15, 5-35 299-0828 ............... 5-19, 5-41 299-0834 ........................ 7-15 299-0835 ........................ 4-45 299-0836 ........................ 4-33 299-0839 ............... 4-51, 4-53 299-0840 ........................ 4-51 299-0841 .....4-37, 4-39, 4-41, 4-43, 4-45, 4-47 299-0842 ........................ 4-23 299-0848 ........................ 9-39 299-084912-18, 12-22, 12-26, 12-33 299-0850 ...................... 12-18 299-0852 ........................ 9-25 299-0859 ............... 9-13, 9-17 299-0860 ........................ 6-15 299-0861 ........................ 9-13 299-0896 ........................ 4-35 299-0897 ........................ 4-51 299-0898 ........................ 4-53 299-0899 ........................ 4-33 299-0900 ........................ 4-55 299-0908 ........... 10-12, 10-15 299-0909 ...................... 10-55 299-0910 ...................... 10-55 299-0912 ........................ 4-19 299-0913 .......................... 7-9 299-0915 ........................ 7-19

14-6

Part Number

Page

299-0916 ........................7-19 299-0917 ........................7-19 299-0918 ........................4-33 299-0919 ........................4-53 299-0920 ........................4-55 299-0921 ........................6-13 299-0922 ........................6-13 299-0924 ........................6-13 299-0925 ........................6-13 299-0927 ........................6-13 299-0928 ........................6-13 299-0929 ......................10-29 299-0941 ................ 5-7, 5-27 299-094410-12, 10-15, 10-31, 10-43 299-0946 ..........................8-9 299-0949 .... 6-20, 6-24, 6-27, 6-29, 8-3, 8-9, 8-13, 8-21, 8-23, 8-27 299-0953 ........................7-15 299-0954 ........................7-15 299-0956 .......... 10-52, 10-57 299-0957 .......... 10-52, 10-57 299-0958 .......... 10-52, 10-57 299-0959 ......................10-52 299-0960 .............. 7-15, 7-19 299-0964 ........................9-39 299-0966 ........................7-15 299-0967 ........................7-15 299-0970 ........................7-15 299-0972 .............. 6-34, 6-38 299-0976 ........................7-19 299-0977 ........................9-13 299-0980 ........................5-11 299-0981 ........................5-13 299-0982 ........................5-13 299-0983 .............. 5-17, 5-37 299-0984 ........................5-31 299-0985 .............. 9-49, 9-53 299-0986 ........................7-15 299-0987 .............. 9-29, 9-35 299-0988 .............. 9-29, 9-35 299-0989 .............. 9-29, 9-35 299-0992 .............. 9-29, 9-35 299-0993 .............. 9-30, 9-36 299-0994 .............. 9-30, 9-36 299-1265 ........................4-29 299-1298 ........................7-11 299-1323 .............. 9-25, 9-27 299-1324 ..........................7-9 299-1327 .............. 8-39, 8-43 299-1328 ......................10-33 299-1334 ..........................5-3 299-1335 ........................5-23 299-1336 ........................9-45 299-1339 ..........................7-9 299-1340 ........................4-17 299-1344 ........................4-23

Part Number

Page

299-1345 ........................ 4-23 299-1349 ........................ 2-19 299-1351 ........................ 2-19 299-1352 ........................ 6-27 299-3308 ........................ 4-21 299-6616 ........................ 6-20 299-6620 ......4-41, 4-43, 4-47 299-6621 ........................ 4-53 299-6623 ................. 2-19, 6-6 299-6624 ........................ 2-19 299-6629 ........... 10-52, 10-57 299-6630 ...................... 10-55 299-6632 .......................... 7-9 299-6633 ........................ 4-25 299-6634 ........................ 4-25 299-6635 ........................ 4-51 299-6636 ........................ 4-53 299-6637 ........................ 6-13 299-6644 .....2-19, 8-29, 8-31, 8-35, 8-37, 8-39, 8-43 299-6646 ......6-20, 6-24, 6-27 299-6648 ........................ 12-3 299-6654 ...................... 12-18 299-6667 ........................ 7-23 299-6669 .......................... 7-3 299-6680 .......................... 2-7 299-6683 ............... 8-39, 8-43 299-6693 ........................ 7-21 299-7086 ........................ 4-57 299-7090 ........................ 4-35 299-7091 ........................ 4-35 299-7092 ........................ 4-51 299-7093 ................. 5-9, 5-29 299-7096 ...................... 10-12 299-7098 ........................ 9-39 299-7099 ........................ 4-23 299-7103 .......5-7, 5-17, 5-27, 5-37, 5-39 299-710610-12, 10-15, 10-31, 10-37, 10-43, 10-58 299-710710-27, 10-31, 10-43, 10-57 299-7116 ........................ 9-25 299-7130 ............... 9-49, 9-53 299-7131 ............... 9-49, 9-53 299-7132 ........................ 6-15 299-7134 ................. 5-7, 5-27 299-7137 ................. 5-9, 5-29 299-7144 ........................ 7-19 299-7148 ........................ 6-10 299-7150 .......................... 9-9 299-7152 ........................ 9-57 299-7154 ........................ 9-39 299-7155 ........................ 9-39 299-7156 ................. 5-7, 5-27 299-7159 ........................ 5-17 299-7161 ................. 5-7, 5-27

TL943

Part Number

Page

299-7162............... 5-11, 5-31 299-7163............... 5-11, 5-31 299-7165............... 5-17, 5-37 299-7166...... 5-17, 5-37, 5-39 299-7168............... 5-19, 5-41 299-7169............... 5-19, 5-41 299-7170............... 5-21, 5-43 299-7171........................ 5-37 299-7172........................ 9-39 299-7173........................ 9-39 299-7174........................ 9-39 299-7177........................ 4-19 299-7178........................ 6-34 299-7179............... 6-34, 6-38 299-7180............... 6-34, 6-39 299-7181........................ 6-35 299-7182............... 6-34, 6-38 299-7183........................ 9-13 299-7184............... 6-34, 6-39 299-8229........................ 4-15 2Y-6141 .................... 1-4, 1-8 300-6074.......................... 1-7 300-6078........... 12-45, 12-47 300-6078....... 2-17, 2-19, 3-7, 3-13, 3-23, 8-39, 8-43 300-6079........... 12-45, 12-47 300-6079....... 2-17, 2-19, 3-7, 3-13, 3-23, 8-39, 8-43 300-6080........................ 8-17 300-6082................... 4-3, 4-7 300-6084........... 12-45, 12-47 300-6084..... 2-17, 2-19, 8-39, 8-43 300-6090........................ 4-19 300-6092...................... 10-33 300-6095..... 2-17, 2-19, 8-39, 8-43 300-6096........................ 8-11 300-6097........................ 9-45 300-6099............... 7-11, 8-11 300-6101.... 6-38, 8-25, 10-39 300-6103........... 12-45, 12-47 300-6103..... 2-17, 2-19, 8-39, 8-43 300-6104........................ 7-11 300-6108.......................... 7-3 300-6118................. 1-3, 6-11 300-6125.......................... 6-4 301-9752.......................... 3-5 301-9753.......................... 3-5 301-9754.......................... 3-5 301-9755.......................... 3-5 301-9756.......................... 3-5 301-9757.......................... 3-3 301-9758.......................... 3-3 302-0581.......................... 4-7 303-473512-22, 12-26, 12-29,

31200256

PART NUMBER INDEX Part Number

Page

12-31, 12-33 303-4737 .......................... 3-7 303-4738 ........................ 8-15 303-4740 ...................... 12-39 303-4741 ................. 3-3, 3-13 303-4742 .......................... 4-3 303-4743 ................... 1-5, 4-3 303-4744 ................... 1-3, 1-7 303-4749 ............... 6-11, 10-7 303-4751 .......................... 1-7 303-4752 ...................... 10-17 303-4753 .......................... 4-3 303-4754 .......................... 8-6 303-4755 .......................... 3-7 303-4756 ........................ 8-35 303-4757 ................... 4-9, 8-5 303-4758 ................... 4-4, 8-5 303-4759 ..........4-21, 8-5, 8-9 303-4760 ................. 8-6, 8-11 303-4761 ........................ 4-21 303-4762 ............... 8-11, 8-35 303-4765 ........................ 9-45 303-4766 ........................ 9-45 303-4769 .......................... 4-3 303-4774 ...................... 12-49 303-4774 ........................ 10-5 303-4776 .......................... 4-3 303-4777 ................. 4-7, 10-5 303-4779 ................... 1-4, 1-8 303-4782 ................. 3-3, 3-13 303-4785 .......................... 4-3 303-4787 ................. 4-7, 10-5 303-4789 ................... 1-5, 4-3 303-4790 .......................... 4-3 303-4792 ................. 4-4, 4-10 303-4795 ......6-29, 9-45, 10-3 303-4796 .......................... 8-3 303-4798 ......1-3, 8-15, 12-18 303-4801 .......................... 7-3 303-4804 ........................ 8-13 303-4805 ........................ 4-17 303-4807 ........................ 6-21 303-4809 .......................... 2-3 303-4810 .......................... 2-7 303-4819 ............. 11-6, 11-12 303-4821 .......................... 4-4 303-4826 .......................... 4-4 303-4827 .......................... 4-7 303-4828 ........................ 10-7 303-4829 ........................ 10-7 303-4831 ........................ 10-7 303-4836 ................... 1-4, 1-8 303-4839 ...................... 12-45 303-4841 ........................ 12-3 303-4844 ........................ 4-19 303-4845 ........................ 4-19 303-4846 ........................ 4-19 303-4865 .......................... 6-5 303-4866 ............... 8-45, 8-47

31200256

Part Number

Page

303-4871........................ 8-35 303-4872........................ 8-35 303-4873........................ 8-35 303-4875........................ 8-35 303-4876........................ 8-35 303-4877........................ 8-35 303-4878........................ 8-35 303-4879........................ 8-45 303-4885...................... 11-15 303-4886...................... 11-15 303-4890.......................... 1-4 303-4891........................ 4-13 303-4898.......................... 3-7 303-4899............... 8-29, 8-31 303-4900............... 8-39, 8-43 303-4906............. 11-5, 11-11 303-4907................. 8-3, 8-35 303-4909............. 11-6, 11-12 303-4911...... 6-24, 6-27, 6-38 303-4914...................... 10-21 303-4915...................... 10-25 303-4916...................... 10-27 303-4917...................... 10-29 303-4918........... 10-31, 10-43 303-4922...................... 12-39 303-4923........... 12-22, 12-26 303-4924........... 12-22, 12-26 303-4925........... 12-22, 12-26 303-4926............... 2-17, 2-19 303-492712-22, 12-26, 12-29, 12-31 303-4932.......................... 2-7 303-4938........................ 2-15 303-4939............. 11-5, 11-11 303-4940...................... 11-15 303-4941............. 11-5, 11-11 303-4942............. 11-5, 11-12 303-4943...................... 11-15 303-4944............. 11-6, 11-12 303-4945............. 11-6, 11-12 303-4946............. 11-5, 11-11 303-4947............. 11-6, 11-12 303-4948............. 11-5, 11-11 303-4949............. 11-5, 11-11 303-4950............. 11-5, 11-12 303-4951.......................... 4-3 303-4952.......................... 4-3 303-4953.......................... 4-3 303-4957................. 3-3, 3-13 303-4958................. 3-3, 3-13 303-4961........... 12-49, 12-51 303-4962............. 11-5, 11-11 303-4963............. 11-5, 11-11 303-4964...................... 11-15 303-4965.......................... 1-4 303-4969 12-22, 12-26, 12-33 303-496910-23, 10-25, 10-37, 10-41, 10-49, 10-57

Part Number

Page

303-497010-19, 10-23, 10-25, 10-37, 10-41, 10-45, 10-57, 10-58 303-4971 ...........12-29, 12-31 303-4971 ...........10-52, 10-57 303-4972 ...........12-29, 12-31 303-4973 ...........12-39, 12-41 303-4974 ........................ 9-57 303-4978 ........................ 6-10 303-4979 ...........12-39, 12-41 303-4980 ...........12-39, 12-41 303-4981 .......................... 1-3 303-4982 10-12, 10-37, 10-52 303-4983 10-12, 10-37, 10-52 303-4988 .................3-3, 3-13 303-4989 ...................1-3, 1-7 303-499710-12, 10-17, 10-19, 10-45 303-4999 .......................... 3-7 303-8559 .......................... 4-3 303-8561 ........................ 4-57 303-8562 ...............4-37, 4-39 303-8563 ...............4-37, 4-39 303-8565 ........................ 9-59 303-8567 .......................... 1-3 303-8568 ........................ 4-57 303-8570 .................5-9, 5-29 303-8571 .................5-9, 5-29 303-8572 .................5-9, 5-29 303-8573 .................5-9, 5-35 303-8578 ........................ 6-11 303-8579 ........................ 6-10 303-8581 ...............6-10, 6-11 303-8582 ........................ 6-10 303-8583 ........................ 6-11 303-8584 ........................ 5-45 303-8585 ........................ 6-10 303-8586 ........................ 6-11 303-8587 ........................ 6-11 303-8588 ........................ 6-11 303-8589 ........................ 6-11 303-8590 ........................ 6-10 303-8592 ........................ 6-10 303-8597 ........................ 6-10 303-8599 . 4-3, 4-4, 4-9, 6-20, 8-11 303-8610 .......................... 7-9 303-8611 ........................ 6-11 303-8612 ........................ 6-10 303-8613 ........................ 6-10 303-8614 ........................ 6-10 303-8615 ........................ 6-10 303-8617 ........................ 9-45 303-8618 ........................ 6-10 303-8619 ........................ 6-10 303-8624 ........................ 6-10 303-8625 ........................ 6-10 303-8626 ........................ 6-10

TL943

Part Number

Page

303-8627........................ 6-10 303-8628........................ 6-10 303-8629........................ 6-10 303-8630........................ 6-10 303-8631........................ 6-10 303-8632........................ 6-10 303-8633........................ 6-10 303-8634........................ 6-10 303-8635........................ 6-10 303-8636........................ 6-11 303-8637........................ 6-11 303-8638........................ 6-11 303-8639........................ 6-11 303-8640........................ 6-11 303-8641........................ 6-11 303-8642........................ 6-10 303-8643........................ 6-11 303-8644........................ 6-11 303-8645........................ 6-11 303-8646........................ 6-11 303-8647........................ 6-11 303-8648........................ 6-10 303-8649........................ 6-10 303-8650........................ 12-5 303-8651........................ 12-5 303-8652........................ 12-5 303-8653........................ 12-5 303-8654.......................... 1-3 303-8656........................ 12-9 303-8658........................ 9-59 303-8660.......................... 1-3 303-8661.......................... 1-3 303-8662............... 6-15, 6-17 303-8663...................... 10-12 303-8664...................... 10-45 303-8665...................... 10-45 303-8667........................ 6-10 303-8669.......................... 1-3 303-8670.......................... 1-4 303-8672...................... 10-17 304-2246........................ 9-39 304-2255............... 9-15, 9-19 304-2256............... 9-15, 9-19 304-2259........................ 9-57 304-2260........................ 9-57 304-2261........................ 9-57 304-2263........................ 9-57 304-2268........................ 12-9 304-2297................... 7-3, 7-5 304-2298................... 7-3, 7-5 304-2301........................ 6-10 304-2302........................ 12-5 304-2304........................ 12-5 304-2305........................ 12-5 304-2307........................ 12-5 304-2308........................ 12-5 304-2309........................ 12-5 304-2320........................ 12-5 304-2322........................ 12-5

14-7

PART NUMBER INDEX Part Number

Page

304-2323 ........................ 12-5 304-2324 ........................ 12-5 304-2328 ........................ 12-5 304-2329 ........................ 12-5 304-2334 ........................ 12-6 304-2565 ........................ 6-20 304-2566 ............ 1-4, 3-9, 6-4 304-2567 .......................... 4-3 304-2569 ........... 12-22, 12-26 304-257112-22, 12-26, 12-29, 12-31 304-2572 ........................ 9-35 304-2573 ........................ 9-63 304-2581 .......................... 3-7 304-2582 .......................... 3-7 304-2584 .......................... 8-3 304-2587 .......................... 8-3 304-2588 .......................... 8-3 304-2589 .......................... 8-3 304-2592 ........................ 10-7 304-2594 ........... 12-39, 12-41 304-2595 ........................ 2-19 304-2596 ........................ 4-57 304-2597 ............... 4-37, 4-39 304-2598 ............... 4-37, 4-39 304-2599 ............... 4-37, 4-39 304-2604 ................. 4-7, 10-5 304-2605 ........................ 4-53 304-2606 ........... 12-33, 12-35 304-260610-12, 10-15, 10-25, 10-52 304-2612 .. 6-15, 10-25, 10-58 304-2613 ............... 6-15, 6-17 304-2614 ........................ 4-57 304-2615 ........................ 4-57 304-2617 ........................ 4-57 304-2618 .......................... 1-4 304-2621 ............... 4-41, 4-43 304-2622 ............... 4-41, 4-43 304-2623 ...................... 10-12 304-2626 ........................ 6-13 304-2628 ........................ 9-39 304-2631 ........................ 4-57 304-2632 .....4-37, 4-39, 4-41, 4-43, 4-45, 4-47 304-2633 .....4-37, 4-39, 4-41, 4-43, 4-45, 4-47 304-2634 .....4-37, 4-39, 4-41, 4-43, 4-45, 4-47 304-2635 .....4-37, 4-39, 4-41, 4-43, 4-45, 4-47 304-2638 ........................ 6-10 304-2639 ........................ 6-10 304-2640 ........................ 6-11 304-2641 ........................ 6-15 304-2642 ........................ 6-15 304-2647 10-17, 10-19, 10-49 304-2649 ........................ 6-11 304-2652 ........................ 4-17

14-8

Part Number

Page

304-2656 ........................6-10 304-2657 ........................9-59 304-2660 ......................12-13 304-3167 ........................2-15 304-3171 ........................6-29 304-3176 ........................2-17 304-3181 ........................6-10 304-3182 ........................12-5 304-3184 ........................12-6 304-3187 ......................12-11 304-3188 ......................12-11 304-3189 ......................12-11 304-3190 ........................12-9 304-3191 ........................12-9 304-3192 ........................12-9 304-3193 ........................12-9 304-3194 ........................12-9 304-3195 ........................12-9 304-3196 ........................12-9 304-3197 ........................12-9 304-3198 ........................12-9 304-3199 ........................12-9 304-3200 ........................12-9 304-3201 ........................12-9 304-3202 ........................12-9 304-3203 ........................12-9 304-3204 ........................12-9 304-3209 .............. 9-49, 9-53 304-3211 .............. 9-49, 9-53 304-3212 .............. 9-49, 9-53 304-3213 .............. 9-49, 9-53 304-3214 .............. 9-49, 9-53 304-3215 .............. 9-49, 9-53 304-3216 .............. 9-49, 9-53 304-3230 ................ 5-7, 5-27 304-3231 ................ 5-7, 5-27 304-3232 .............. 5-13, 5-33 304-3233 ........................9-50 304-3799 ........................6-10 304-3806 ........................9-39 304-3807 ........................9-39 304-3810 ........................4-17 304-3812 ........................12-5 304-3823 ........................2-15 304-4551 .......... 12-22, 12-26 304-455212-22, 12-26, 12-29, 12-31 304-4553 .............. 8-35, 8-37 304-4558 ..........................7-7 304-4561 ................ 5-9, 5-29 304-4563 ........................10-7 304-4572 .................. 7-3, 7-5 304-4577 ........................12-5 304-4578 ........................12-5 305-2021 ..........................1-4 305-2023 ........................6-29 305-2025 ........................7-11 305-2026 ........................7-11 305-2027 ........................9-49

Part Number

Page

305-2028 ................. 6-4, 7-23 305-2031 .......................... 8-9 305-2032 ............... 9-45, 9-47 305-2033 ........................ 9-45 305-2034 ...................... 10-33 305-2036 ........................ 9-39 305-2038 ...................... 10-52 305-2039 ...................... 10-52 305-2043 ...................... 10-52 305-2050 ................. 5-9, 5-29 305-2087 ........................ 9-25 305-2088 ........................ 9-25 305-2089 ........................ 9-25 305-2090 ........................ 9-25 305-2095 ...................... 10-15 305-2096 ...................... 10-15 305-2097 ...................... 10-15 305-2101 .......................... 7-7 305-2102 ........................ 9-59 305-2103 ........................ 9-59 305-2104 ............... 9-29, 9-35 305-2105 ........................ 9-36 305-2106 ........................ 9-25 305-2110 .....8-29, 8-31, 8-39, 8-43 305-2115 ...................... 12-33 305-2115 10-12, 10-29, 10-52 305-2117 ........................ 2-15 305-3764 ........................ 2-15 305-3765 ........................ 2-15 305-3768 .......................... 3-7 305-3770 ....11-3, 11-9, 11-15 305-3787 ........................ 8-35 305-3789 ...................... 12-22 305-3790 ...................... 12-39 305-3791 ........................ 11-5 305-5419 ............... 5-21, 5-43 305-5423 ...................... 10-52 305-5426 ................. 5-9, 5-29 305-5431 9-5, 9-7, 9-15, 9-19, 9-25 305-5433 ........................ 9-59 305-5434 ............... 9-29, 9-35 305-5435 ............... 9-30, 9-36 305-5436 ............... 9-30, 9-36 305-5437 ........... 10-15, 10-52 305-5438 ............. 7-17, 10-15 305-5448 ........................ 6-17 305-5449 ........... 12-33, 12-35 305-544910-12, 10-15, 10-21, 10-25, 10-41, 10-45, 10-52 305-5450 ...................... 10-41 305-5454 ...................... 12-18 305-5459 ........................ 9-25 305-54609-7, 9-15, 9-19, 9-25 305-5466 ...................... 10-57 305-5467 ...................... 12-39 305-5467 ...................... 10-41

TL943

Part Number

Page

305-5474.......................... 9-3 305-5475.......................... 9-3 305-5479.......................... 9-3 305-5488.......................... 9-9 305-5491........................ 9-21 305-5493........................ 9-39 305-5494........................ 9-39 305-5495............... 9-29, 9-35 305-5496........................ 9-30 305-5497.......................... 1-3 305-5498.......................... 1-4 305-5499.......................... 1-4 305-5500.......................... 1-3 305-5501........................ 9-45 305-5502........... 10-37, 10-41 305-550310-15, 10-21, 10-49, 10-55, 12-33 305-5507........... 10-37, 10-41 305-6010.......................... 6-6 305-6011........................ 7-11 305-6015........................ 9-61 305-6018........................ 8-17 305-6019.......................... 1-3 305-6020........................ 9-25 305-6026........................ 9-39 305-6027................. 5-7, 5-27 305-6028................. 5-7, 5-27 305-6029........................ 9-39 305-6030.......................... 1-3 305-6031...................... 12-18 305-6032...................... 12-15 305-6035...................... 10-15 307-9601........................ 4-17 307-9602.......................... 4-9 307-9603.......................... 4-9 307-9605........................ 4-17 307-9869........................ 9-49 307-9870........................ 7-11 308-0608........................ 2-19 308-6651........................ 6-10 308-7035................... 1-3, 1-7 309-2963............... 8-31, 8-43 309-2991.......................... 1-7 309-4311........................ 3-13 309-4312........................ 3-13 309-4315........................ 3-13 309-4316........................ 3-13 309-4317........................ 3-13 309-4318........................ 3-13 309-4322........................ 3-13 309-4323........................ 3-13 309-6238................... 1-3, 4-9 309-6301...................... 11-15 309-6302........................ 9-15 309-6321................. 8-5, 8-11 309-6332...................... 12-53 309-6351.......................... 8-5 309-6353........................ 2-19 309-6403........................ 6-31

31200256

PART NUMBER INDEX Part Number

Page

309-6819 ........................ 6-29 309-6823 ........................ 6-29 310-1392 ........................ 8-17 310-6250 ........................ 3-15 310-6251 ........................ 3-15 310-7936 ........................ 4-17 310-8507 ........4-4, 8-11, 9-45 310-8508 .......................... 4-4 310-9974 ........................ 12-3 310-9975 ........................ 12-3 310-9978 ........................ 12-3 311-0660 ........................ 6-29 311-0679 ........... 12-43, 12-47 311-0680 ...................... 12-43 311-0684 ...................... 12-43 311-0685 ...................... 12-43 311-2376 ........................ 4-15 311-2854 .......................... 3-5 311-9612 ........................ 4-57 311-9613 ........................ 4-57 312-2603 ........................ 11-3 312-2685 ........................ 8-35 313-1738 ........................ 11-3 313-1739 ........................ 11-3 313-1740 ........................ 11-3 313-1741 ........................ 11-3 313-1742 ........................ 11-3 313-1743 ........................ 11-3 313-1744 ........................ 11-3 313-3349 ........................ 3-13 313-5257 ........................ 6-29 313-5259 ........................ 6-29 313-5260 ........................ 6-34 313-5457 ........................ 11-3 313-6241 ........................ 11-3 313-6242 ........................ 11-3 313-9313 ........................ 11-3 313-9314 ........................ 11-3 313-9315 ........................ 11-3 313-9316 ........................ 11-3 314-2338 ............. 11-5, 11-11 314-2339 ............. 11-5, 11-11 314-2340 ............. 11-5, 11-11 314-2341 ............. 11-5, 11-11 314-2342 ...................... 11-15 314-2343 ............. 11-5, 11-11 314-2344 ............. 11-5, 11-12 314-2345 ............. 11-6, 11-12 314-2346 ............. 11-6, 11-12 314-2347 ............. 11-6, 11-12 314-2348 ............. 11-6, 11-12 314-2349 ...................... 11-15 314-2350 ........................ 11-5 314-2352 ....11-3, 11-9, 11-15 314-2893 ............... 6-29, 6-31 314-5315 ............. 11-5, 11-11 314-5316 ............. 11-5, 11-11 314-5317 ........................ 11-5 314-5318 ............. 11-5, 11-11

31200256

Part Number

Page

314-5319...................... 11-15 314-5320............. 11-5, 11-12 314-5321............. 11-5, 11-11 314-5322............. 11-5, 11-12 314-5323............. 11-6, 11-12 314-5324............. 11-5, 11-11 314-5325............. 11-6, 11-12 314-5326...................... 11-15 314-5327............. 11-6, 11-12 314-6037.... 11-3, 11-9, 11-15 314-6038........................ 11-3 314-6039........................ 11-3 314-6040........................ 11-3 314-6041........................ 11-3 314-6042........................ 11-3 314-6043........................ 11-3 314-6044........................ 11-3 314-6045........................ 11-3 314-6046........................ 11-3 314-6048........................ 11-3 314-6049........................ 11-3 314-6050........................ 11-3 314-6051........................ 11-3 314-6052........................ 11-3 314-6053........................ 11-3 314-6054........................ 11-3 314-6055........................ 11-3 314-6130.......................... 6-6 314-6698........................ 11-3 314-6699........................ 11-3 314-7718.......................... 8-9 314-7754...................... 12-35 314-7795........................ 4-57 314-7798........................ 4-57 314-8479........................ 3-21 314-8489...................... 12-35 314-9439.......................... 3-9 315-2004........................ 4-57 315-2023...................... 12-33 315-2024...................... 12-33 315-2025...................... 12-33 315-2026...................... 12-33 315-2027 12-22, 12-26, 12-33 315-3422.......................... 1-4 315-3423.......................... 1-4 315-3424........... 12-49, 12-51 315-3424.......................... 1-4 315-3678........................ 9-61 315-3679........................ 9-61 315-3680........................ 9-61 315-4248........................ 9-27 315-4253........................ 9-23 315-4278........................ 9-27 315-5502................. 6-5, 7-21 315-5795........... 12-39, 12-41 315-5797........... 12-39, 12-41 315-5798........... 12-39, 12-41 315-5799........... 12-39, 12-41 315-5800........... 12-39, 12-41

Part Number

Page

315-5802 ...........12-39, 12-41 315-5806 ...........12-39, 12-41 315-7753 ........................ 11-3 315-8110 ........................ 11-3 317-0089 .......................... 1-4 317-0090 ...................... 12-51 317-0090 .......................... 1-4 317-0601 ...............9-49, 9-53 317-0602 ...............9-49, 9-53 317-0603 ...............9-49, 9-53 317-0604 ...............9-49, 9-53 317-0605 ...............9-49, 9-53 317-0606 ........................ 9-49 317-0607 ...............9-49, 9-53 317-0608 ...............9-49, 9-53 317-0609 ...............9-49, 9-53 317-0610 ...............9-49, 9-53 317-0611 ...............9-49, 9-53 317-0612 ...............9-49, 9-53 317-0613 ...............9-49, 9-53 317-0614 ...............9-49, 9-53 317-0615 ...............9-49, 9-53 317-0616 ...............9-49, 9-53 317-0617 ...............9-49, 9-53 317-0618 ...............9-49, 9-53 317-0619 ...............9-50, 9-53 317-0620 ...............9-50, 9-53 317-0621 ...............9-50, 9-53 317-0622 ...............9-50, 9-53 317-0623 ...............9-50, 9-53 317-0624 ...............9-50, 9-53 317-0625 ...............9-50, 9-53 317-0626 ...............9-50, 9-53 317-0627 ...............9-50, 9-53 317-0628 ........................ 9-50 317-0629 ........................ 9-50 317-0630 ........................ 9-50 317-5891 ........................ 9-41 317-5987 12-22, 12-26, 12-33 318-4732 ........................ 6-20 318-9222 ........................ 3-19 318-9230 ........................ 6-34 318-9232 ........................ 6-34 318-9233 ...............6-34, 6-38 318-9234 ...............6-34, 6-39 318-9236 ........................ 6-35 318-9237 ...............6-34, 6-39 318-9238 ...............6-34, 6-39 318-9239 ...............6-34, 6-39 318-9240 ...............6-34, 6-39 318-9241 ...............6-34, 6-39 318-9242 ...............6-35, 6-39 318-9243 ...............6-35, 6-39 318-9244 ...............6-35, 6-39 318-9245 ..... 6-34, 6-35, 6-39 318-9246 .... 6-34, 6-35, 6-38, 6-39 318-9247 ........................ 6-35 319-7658 ...............9-73, 9-75

TL943

Part Number

Page

319-7659........................ 9-73 319-7660........................ 9-73 319-7692.......................... 7-9 320-0525...................... 12-35 320-0529...................... 12-35 320-0534........................ 6-10 320-4875........................ 12-6 320-7882...................... 11-15 320-7883...................... 11-15 320-8390........................ 6-15 320-8435........... 12-22, 12-26 321-0556........................ 3-17 322-0771................. 5-7, 5-27 322-9668........................ 6-29 322-9982........................ 11-4 322-9983........................ 11-4 322-9984........................ 11-4 322-9985........................ 11-4 322-9986........................ 11-4 322-9987........................ 11-4 322-9988........................ 11-4 322-9989........................ 11-4 322-9990........................ 11-4 322-9991........................ 11-4 322-9992........................ 11-4 322-9994........................ 11-4 322-9995........................ 11-4 322-9996........................ 11-4 322-9997........................ 11-4 322-9998........................ 11-4 322-9999........................ 11-4 323-0000........................ 11-4 323-0001........................ 11-4 323-0002........................ 11-4 323-0003........................ 11-4 323-0004........................ 11-4 323-0005........................ 11-4 323-0006........................ 11-4 323-0007........................ 11-4 323-0008........................ 11-4 323-0009........................ 11-4 323-0010........................ 11-4 323-0011........................ 11-4 323-0012........................ 11-4 323-0013........................ 11-4 323-0014........................ 11-4 323-0015........................ 11-4 323-0016........................ 11-4 323-0017........................ 11-4 323-0018........................ 11-4 323-0019........................ 11-4 323-0020........................ 11-4 323-0021........................ 11-4 323-0022........................ 11-4 323-0971...................... 12-55 323-0972...................... 12-55 323-0994...................... 12-29 323-1647.......................... 1-4 323-3877.......................... 6-4

14-9

PART NUMBER INDEX Part Number

Page

323-5615 ............. 11-6, 11-12 323-7236 12-22, 12-26, 12-33 323-7236 ...................... 10-23 323-7264 ........................ 9-15 323-7388 ...................... 11-12 324-4601 ........................ 8-21 324-4602 ........................ 8-21 324-4603 ........................ 8-25 324-4604 ........................ 8-25 324-4605 .......................... 8-3 324-4606 .......................... 8-3 324-4607 ........................ 8-29 324-4608 ........................ 8-29 324-4609 ........................ 8-13 324-4610 ........................ 8-13 324-4611 ........................ 8-27 324-4612 ........................ 8-31 324-4615 ............... 8-39, 8-43 324-5262 .......................... 3-5 324-7403 .......................... 8-3 324-7404 .......................... 8-3 324-8346 ........................ 9-23 324-8347 ........................ 9-11 324-9527 ...................... 12-39 324-9529 ........... 12-39, 12-41 324-9530 ........... 12-39, 12-41 324-9531 ........... 12-39, 12-41 324-9539 ........................ 9-19 324-9540 .......................... 9-5 324-9541 ........................ 9-15 325-1068 ...................... 12-35 325-1345 ........................ 4-27 325-1351 ........................ 4-27 325-1352 ........................ 4-27 325-1433 ........................ 6-29 325-5901 ........................ 8-39 326-2026 ........................ 8-47 327-6271 ................. 3-9, 3-17 327-6272 ........................ 3-17 327-6273 ........................ 3-19 327-6274 ........................ 3-19 327-6277 ........................ 3-21 327-6287 ........................ 3-21 327-6305 ........................ 3-21 327-6307 ............... 9-67, 9-69 327-6308 ............... 9-67, 9-69 327-6309 ............... 9-67, 9-69 327-6310 ............... 9-67, 9-69 327-6311 ............... 9-67, 9-69 327-6312 ............... 9-67, 9-69 327-6313 ............... 9-67, 9-69 327-6314 ............... 9-67, 9-69 327-6316 ........................ 9-67 327-6317 ........................ 3-17 327-6318 ........................ 3-17 327-6320 ........................ 3-19 327-6321 ........................ 3-19 327-6323 ........................ 3-19 327-6324 ........................ 3-19

14-10

Part Number

Page

327-6325 .............. 3-19, 3-21 327-6326 ........................3-19 327-6327 ........................3-19 327-6328 .............. 3-19, 3-21 327-6329 .............. 3-19, 3-21 327-6330 ........................3-19 327-6331 .............. 9-67, 9-69 327-6333 .............. 3-19, 3-21 327-6335 ........................3-17 327-9018 ........................8-31 328-1544 ......................12-51 328-1545 ......................12-49 328-1546 ......................12-49 328-1547 ......................12-51 328-1548 ......................10-23 328-6707 ......................10-39 328-6710 ......................10-39 328-6711 ......................10-39 328-7288 ..........................3-9 328-7289 ..........................3-9 328-7290 ..........................3-9 328-7291 ..........................3-9 328-7292 ..........................3-9 328-7293 ..........................3-9 328-7822 ..........................6-5 328-7823 ......................10-41 328-7824 .............. 6-4, 10-45 329-0290 ........................4-15 329-2475 ........................12-3 329-2475 ........................6-31 330-3035 ........................4-13 330-4923 ............ 11-6, 11-12 330-5286 ......................11-15 330-8325 ........................3-13 331-0101 ........................6-29 331-0104 ........................4-49 331-0795 ........................4-19 331-0934 ..........................4-7 331-1594 ........................8-25 331-1595 .............. 8-25, 8-27 331-1596 ..........................2-3 331-2385 .................. 4-3, 4-9 331-2387 .............. 8-11, 9-45 331-2456 ..........................1-5 331-2457 ..........................1-5 331-2459 ..........................1-5 331-2460 ..........................4-3 331-3811 ..........................2-3 331-3990 ........................5-25 331-4369 ........................5-23 331-4487 ......................12-45 331-4489 ......................12-45 331-4651 ......................12-45 331-4657 ......................12-47 331-4658 .......... 12-45, 12-47 331-4660 ......................12-45 331-4661 ......................12-45 331-4664 ......................12-45 331-4665 ......................12-45

Part Number

Page

331-4667 ...................... 12-45 331-4672 ........... 12-45, 12-47 331-4684 ...................... 12-45 331-6125 ........................ 6-11 331-7310 ........... 12-45, 12-47 331-9918 ........... 10-37, 10-41 332-134812-22, 12-26, 12-29, 12-31, 12-55 332-3846 .......................... 1-8 332-3847 .......................... 1-8 333-1338 ........................ 6-17 333-2415 ............... 6-15, 6-17 333-2416 .......................... 1-8 334-0787 ........................ 6-17 334-0788 ........................ 6-17 334-0789 ........................ 6-17 334-3558 .......................... 6-6 334-3559 .......................... 6-6 334-3560 .......................... 6-6 334-4101 ........... 10-29, 10-45 334-5868 ...................... 10-41 334-5869 ........... 10-31, 10-43 334-5870 ...................... 10-41 334-587110-21, 10-23, 10-41, 10-45, 10-58 334-5872 ........... 10-41, 10-45 334-587410-27, 10-37, 10-41, 10-57 334-5962 ............. 6-17, 10-29 335-1530 ........................ 4-15 335-2204 ........................ 4-15 335-3058 ............... 8-25, 8-27 335-3833 ........................ 4-55 335-8056 ...................... 11-12 335-8059 .......................... 3-9 335-8065 ........................ 3-10 335-8066 .......................... 3-9 335-8077 .......................... 3-9 335-8078 .......................... 3-9 335-8080 .......................... 3-9 335-8093 ...................... 12-43 335-8096 ...................... 10-49 335-8098 .......................... 3-9 336-1959 ........................ 13-3 336-2804 .......................... 3-9 336-3686 ........................ 9-33 336-3687 ........................ 9-33 336-3689 ........................ 9-33 336-3690 ........................ 9-33 336-3692 ........................ 9-33 336-3695 ........................ 9-33 336-3696 ........................ 9-33 336-3697 ........................ 9-33 336-3700 ........................ 9-33 336-3701 ........................ 9-33 336-3702 ........................ 9-33 336-3703 ........................ 9-33 336-3704 ........................ 9-33 336-3705 ........................ 9-33

TL943

Part Number

Page

336-3707........................ 9-33 336-7168........................ 6-10 336-7169........................ 6-10 336-7171........................ 6-10 337-7994............ 9-3, 9-5, 9-7 338-9997.......................... 3-9 338-9998.......................... 3-9 338-9999.......................... 3-9 339-0000.......................... 3-9 339-0003.......................... 3-9 339-0004.......................... 3-9 339-0837...................... 12-35 339-1711...................... 12-35 339-1712...................... 12-35 339-1713...................... 12-35 339-1714...................... 12-35 339-4396........................ 3-13 339-4397........................ 3-13 339-9567........................ 6-10 339-9597........................ 11-3 339-9598........................ 11-3 339-9599........................ 11-3 339-9600........................ 11-3 339-9605........................ 11-3 339-9606........................ 11-3 340-0980...................... 12-53 340-0981...................... 12-53 340-0982...................... 12-53 340-0983...................... 12-53 340-0984...................... 12-53 340-3225.......................... 4-9 340-4180........................ 2-11 340-4185........................ 2-11 340-4186........................ 2-11 340-4187........................ 2-11 340-8974.......................... 3-9 340-8975.......................... 3-9 340-8977.......................... 3-9 340-8978.......................... 3-9 340-8979........................ 3-10 341-1343...................... 12-45 341-1344...................... 12-45 341-1835.......................... 4-4 341-2966................. 4-3, 4-10 342-1238.......................... 2-7 342-1240........................ 2-11 343-7819...................... 12-35 343-7820...................... 12-35 343-9736.......................... 3-9 343-9737.......................... 3-9 343-9738.......................... 3-9 344-0924............... 9-49, 9-53 344-1586........................ 9-49 344-2628...................... 10-39 344-2629...................... 10-39 344-2646...................... 10-15 344-3254...................... 10-52 344-3273...................... 10-37 344-7161................... 1-8, 6-4

31200256

PART NUMBER INDEX Part Number

Page

344-7163 ...................... 10-17 344-7165 10-31, 10-43, 10-58 344-7170 ........................ 2-15 344-7176 ...................... 12-43 344-7179 ...................... 12-43 345-1922 ...................... 12-43 345-2161 ........................ 1-13 346-2984 ...6-15, 6-17, 10-25, 10-29 346-2985 ...................... 12-39 346-2986 ...................... 12-43 346-4742 ...................... 12-43 346-9672 ...................... 10-49 346-9824 ........................ 4-15 348-1613 ................. 2-7, 2-11 348-1621 .......................... 2-9 348-1638 ........................ 2-11 348-2862 ........................ 4-53 349-6874 .......................... 6-5 349-6875 ........................ 6-38 349-6876 ......6-29, 6-31, 6-35 349-8585 ........................ 5-27 349-8587 ........................ 5-27 349-8593 ........................ 5-29 349-8594 ........................ 5-35 349-8595 ........................ 5-39 349-8596 ........................ 5-39 349-8597 ........................ 5-39 349-8599 ........................ 5-39 349-8600 ........................ 5-39 349-8601 ........................ 5-39 349-8602 ........................ 5-39 350-0994 ........................ 12-5 350-0994 ............. 12-5, 12-57 350-0995 .......................... 3-7 350-2506 ............... 6-24, 6-27 350-2507 .......6-4, 6-20, 6-24, 6-27, 6-38 350-2509 ........................ 6-38 350-2510 ............... 6-24, 6-27 350-2511 .....6-20, 6-24, 6-27, 6-38 350-2513 ........................ 6-38 350-2514 ........................ 6-38 350-2515 ......6-20, 6-24, 6-27 350-2516 ........................ 6-38 350-2517 ............... 6-24, 6-27 350-2518 ............... 6-24, 6-27 350-2519 .......................... 6-4 350-2520 .......................... 6-5 350-2521 ..........1-3, 1-8, 6-11 350-2522 ....6-38, 11-6, 11-12 350-2524 ........................ 5-39 350-2525 ............... 6-24, 6-27 350-2526 .......................... 1-8 350-2527 ........................ 5-41 350-2528 ............... 6-34, 6-38 350-2529 ........................ 6-34 350-2530 ............... 6-35, 6-38

31200256

Part Number

Page

350-2531............... 6-35, 6-38 350-2532........................ 6-38 350-5238............... 9-30, 9-36 351-0418........................ 8-39 351-6018........................ 9-41 351-6033........................ 9-41 351-6189........................ 4-19 352-4588................... 1-3, 1-7 353-4858.......................... 4-4 353-5230............... 6-34, 6-38 353-5231...... 6-20, 6-24, 6-27 354-5048............... 9-13, 9-15 355-4764............... 6-34, 6-38 355-4765............... 6-34, 6-38 355-4767............... 6-34, 6-39 355-4769............... 6-34, 6-39 355-4770............... 6-34, 6-39 355-4771............... 6-34, 6-38 355-4772........................ 6-35 355-5428........................ 6-29 355-5429............... 6-29, 6-31 355-5430............... 6-29, 6-31 356-2911.. 6-17, 10-15, 10-49 356-2912...................... 10-52 356-3236............... 6-35, 6-39 356-3238............... 6-35, 6-39 357-6165........... 10-55, 12-33 357-7672................. 5-9, 5-29 358-2294............... 8-31, 8-43 358-3070............... 6-24, 6-27 358-3071............... 6-34, 6-39 359-8938...................... 10-57 359-9002........................ 7-17 359-9986...................... 12-47 360-0048........................ 10-5 360-0051........................ 10-5 360-0052........................ 10-5 360-0053........................ 10-5 360-2845............... 5-15, 5-35 360-6606........................ 4-25 360-6607........................ 4-25 360-6608........................ 4-25 360-6609........................ 4-25 360-6610.......................... 4-9 360-6611........................ 4-25 360-6612.......................... 4-9 360-6613.......................... 4-9 360-6614.......................... 4-9 360-6615........................ 4-29 360-6616.......................... 4-9 360-6617........................ 4-21 360-6618.......................... 1-8 360-6619.......................... 1-8 360-6620........................ 8-11 360-6624.......................... 1-8 360-6625.......................... 4-9 360-7322.......................... 1-8 360-7323.......................... 1-8 360-7766........................ 8-13

Part Number

Page

360-7769 ........................ 8-19 360-7771 .......................... 8-5 360-7772 .......................... 8-5 360-7773 .......................... 8-5 360-7774 .......................... 8-5 360-7775 ........................ 8-37 360-7776 ........................ 8-37 360-7777 ........................ 8-37 360-7779 ........................ 8-37 360-7780 ........................ 8-37 360-7781 ........................ 8-37 360-7782 ........................ 8-37 360-7783 ...................... 10-47 360-7787 .................8-6, 8-19 360-7788 ........................ 9-33 360-7789 ........................ 9-65 360-7791 ........................ 8-37 360-7793 ...................... 11-12 360-7795 ........................ 8-11 360-7796 .......................... 1-8 360-7797 ........................ 8-37 360-7798 ........................ 8-11 360-7799 ...............8-11, 8-19 360-7802 ........................ 8-19 360-7803 ........................ 8-19 360-7804 ........................ 8-19 360-7813 .......................... 1-8 361-2500 ........................ 9-41 361-2831 ........................ 4-29 361-2832 ........................ 9-47 361-2834 .......................... 8-5 361-2835 .......................... 8-5 361-2836 ........................ 8-11 361-2837 ........................ 8-11 361-2839 .......................... 8-5 361-2841 ........................ 8-23 361-2843 .......................... 9-7 361-2844 ........................ 8-11 361-2845 ........................ 8-11 361-2847 ........................ 8-23 361-2848 ........................ 8-23 361-2849 ........................ 8-27 361-2850 ........................ 8-27 361-2851 ........................ 8-31 361-2852 ........................ 8-31 361-2853 ........................ 8-43 361-2854 ........................ 8-43 361-2856 .......................... 8-5 361-2857 ........................ 4-29 361-2858 ........................ 4-29 361-2859 ........................ 4-29 361-2861 ........................ 4-21 361-2863 ........................ 4-21 361-2867 .......................... 9-7 361-2868 .......................... 4-9 361-2870 .......................... 8-5 361-2871 ........................ 8-33 361-2872 ........................ 8-33 361-2873 .......................... 8-5

TL943

Part Number

Page

361-9156........................ 4-57 361-9160........................ 4-57 361-9161........................ 4-57 362-2100........................ 3-21 362-2101........................ 3-21 362-2102........................ 3-21 362-2103........................ 3-21 362-2104........................ 3-21 362-2106............... 3-19, 3-21 362-2107........................ 3-21 362-2108........................ 3-21 362-2109............... 3-19, 3-21 362-2110............... 3-19, 3-21 362-2111............... 3-19, 3-21 362-2112........................ 3-21 362-2114........................ 3-21 362-2115........................ 3-21 362-2116........................ 3-21 362-2117........................ 3-21 362-2118........................ 3-21 362-2119........................ 3-21 362-2120........................ 9-69 362-2121........................ 9-69 362-2122........................ 3-21 362-3261........... 10-12, 10-52 362-4916...................... 10-12 362-4933...................... 10-15 362-4934...................... 10-52 362-6358........... 10-12, 10-15 362-6359...................... 10-12 362-6360........... 10-12, 10-52 362-6742........... 10-37, 10-41 362-6743........... 10-17, 10-19 362-7670........... 10-12, 10-52 362-8011........... 10-31, 10-43 362-8039........................ 6-11 363-1196.......................... 9-5 363-1197................... 9-5, 9-7 363-1198................... 9-5, 9-7 363-1199................... 9-5, 9-7 363-1200................... 9-5, 9-7 363-1201................... 9-5, 9-7 363-1202................... 9-5, 9-7 363-7725........................ 6-11 364-1064.......................... 2-5 364-1065.......... 2-5, 2-9, 2-13 364-1066........................ 2-13 364-5667........................ 4-21 364-5668.......................... 4-9 364-5670........................ 5-45 364-5671.......................... 1-7 364-5672........................ 6-31 364-5673........................ 6-31 364-5674.......................... 1-7 364-5675........................ 4-25 364-5676........................ 4-25 364-5678.......................... 1-7 364-5679.......................... 1-7 364-5681........................ 6-31

14-11

PART NUMBER INDEX Part Number

Page

364-5682 ........................ 6-31 364-5683 ........................ 6-31 364-5685 .......................... 1-9 364-5686 .......................... 1-9 364-5687 .......................... 1-9 364-5688 .......................... 1-9 364-5689 ........................ 4-21 364-5690 ........................ 4-21 364-5693 ...................... 10-39 364-5695 ........................ 6-35 364-5697 .......................... 1-7 364-5698 .......................... 1-7 364-5699 .......................... 4-9 364-5700 ........................ 4-21 364-5702 .......................... 4-9 364-5703 .......................... 1-7 364-8077 ........................ 6-29 364-9559 .......................... 7-7 365-2816 ........................ 4-17 365-9207 ........................ 2-19 365-9208 ............... 2-17, 2-19 365-9209 ........................ 2-19 365-9211 ........................ 2-19 367-3289 ........................ 8-11 367-3290 ........................ 8-11 367-3292 ........................ 8-11 367-4055 ........................ 4-21 367-4056 ........................ 4-21 367-4057 .......................... 8-5 367-4087 ........................ 4-21 367-4967 .......................... 1-8 367-7191 ........................ 6-24 367-7194 .......................... 6-6 368-0506 ........................ 8-11 368-0510 ........................ 4-21 368-0511 ........................ 4-21 368-0512 .......................... 8-5 368-3140 ...................... 10-15 370-1095 ........................ 10-5 370-1096 ........................ 10-5 370-7769 ........................ 5-48 370-8960 ........................ 4-21 370-8961 ........................ 4-21 370-8962 ........................ 4-21 370-8963 ........................ 4-21 370-8964 ........................ 4-21 370-8965 ........................ 4-21 371-0855 ........................ 4-21 371-2489 ........................ 5-11 371-2490 ........................ 5-11 371-2491 ........................ 5-11 371-2492 ........................ 5-11 371-2493 ........................ 5-11 371-2494 ........................ 5-11 371-2495 ........................ 5-11 371-2496 ........................ 5-11 371-2497 ........................ 5-11 371-2498 ........................ 5-11 371-2499 ........................ 5-11

14-12

Part Number

Page

371-2500 ........................5-11 371-2501 ........................5-11 371-2502 ........................5-11 371-2503 ........................5-11 371-4528 ........................8-11 371-4529 ........................4-29 371-4531 ........................8-11 371-6711 ......................10-47 371-6712 ......................10-47 371-6713 ........................5-45 372-4079 ........................4-19 373-3613 ..........................9-7 374-7352 ........................3-13 374-7353 ........................3-13 374-9167 ......................10-33 374-9168 ......................10-33 375-0099 ........................3-13 375-2016 ........................3-13 375-3905 ......................12-26 375-3906 ......................12-41 375-3908 ......................12-31 375-3913 ......................10-21 375-3915 ......................10-25 375-3916 ......................10-29 375-3920 ......................10-39 375-4973 ........................3-19 375-4974 ........................3-19 375-4983 ........................3-19 375-4987 ........................3-19 375-4990 ........................3-19 375-4992 ........................3-19 375-4994 ........................3-19 375-4995 ........................3-19 375-4996 ........................3-19 375-4997 ........................3-19 375-4998 ........................3-19 375-4999 ........................3-19 375-5000 ........................3-19 375-5001 ........................9-67 380-8343 ........................9-27 383-7332 ........................10-9 384-0204 ..........................1-8 384-0205 ........................6-27 384-0206 ..........................6-5 384-2283 ........................12-3 384-2284 ........................12-3 384-3126 ......................10-19 384-3145 ..........................1-7 384-3149 .... 8-23, 8-27, 8-31, 8-43 385-2629 ..........................1-9 385-8051 ........................9-11 385-8052 ........................9-11 385-8053 ........................9-11 385-8054 ........................9-11 385-8055 ........................9-11 385-8056 ........................9-11 385-8057 ........................9-11 385-8773 .............. 9-49, 9-53

Part Number

Page

385-8774 ............... 9-50, 9-54 385-8775 ........................ 9-53 387-8165 ........................ 8-15 389-2587 ........................ 9-47 389-9215 ........................ 6-38 389-9221 .......................... 6-6 390-0057 ...................... 10-15 390-7336 ........................ 11-5 390-7338 ........................ 11-5 390-7343 ........................ 11-5 390-7387 ........................ 11-4 390-7503 ............. 11-5, 11-11 390-7504 ........................ 11-4 390-7505 ........................ 8-31 390-7506 ........................ 8-31 390-7520 ............. 11-5, 11-11 390-7522 ........................ 11-5 390-7541 ........................ 11-5 390-7564 ........................ 11-5 390-7571 ........................ 11-4 390-7599 ........................ 11-5 390-7600 ........................ 11-4 390-8096 ........................ 11-5 390-8101 ........................ 11-5 390-8140 ........................ 11-5 390-8141 ........................ 11-5 390-8331 ........................ 11-5 390-9490 ........................ 11-5 390-9498 ........................ 11-5 390-9499 ............. 11-5, 11-11 390-9500 ............. 11-4, 11-11 390-9508 ........................ 11-4 390-9734 ........................ 11-5 392-0695 ........................ 9-41 392-0696 ........................ 9-41 392-0697 ........................ 9-41 392-1301 ........................ 9-41 392-1302 ........................ 9-41 392-1303 ........................ 9-41 392-1425 ........................ 9-41 392-1428 ........................ 9-41 392-1429 ........................ 9-41 392-1536 ........................ 9-41 392-1999 ........................ 9-41 392-2000 ........................ 9-41 392-2001 ........................ 9-41 392-2002 ........................ 9-41 392-2004 ........................ 9-41 392-2005 ........................ 9-41 392-2006 ........................ 9-41 393-1424 ........................ 10-5 393-1425 ........................ 10-5 394-2327 ........................ 11-9 394-2328 ........................ 11-9 395-2648 .......................... 1-4 397-6114 .......................... 3-5 397-6838 ........................ 3-23 397-9129 ...................... 11-11 397-9130 ...................... 11-11

TL943

Part Number

Page

397-9131...................... 11-11 397-9132...................... 11-11 397-9133...................... 11-11 397-9203...................... 11-11 397-9204...................... 11-11 397-9205...................... 11-11 397-9206...................... 11-11 397-9209...................... 11-10 397-9210...................... 11-10 397-9211...................... 11-10 397-9212...................... 11-10 397-9315...................... 11-11 397-9316...................... 11-11 397-9317...................... 11-11 397-9318...................... 11-10 397-9319...................... 11-10 397-9320...................... 11-11 397-9325...................... 11-11 397-9326...................... 11-11 397-9327...................... 11-11 397-9328...................... 11-11 397-9329...................... 11-11 397-9330...................... 11-11 397-9331...................... 11-11 397-9332...................... 11-11 397-9992...................... 11-11 398-2396........................ 10-9 398-2397........................ 10-9 398-2399........................ 10-7 398-2428........................ 10-9 398-9885........................ 8-19 398-9886........................ 8-17 399-1152........................ 5-13 399-1185........................ 5-13 399-5366...................... 12-47 399-5369........................ 9-47 3P-8517 ......................... 4-19 416-6934...................... 12-47 417-4883...................... 12-35 417-5000........................ 9-23 417-5004............... 9-11, 9-23 417-5005........................ 9-27 417-6008........................ 9-27 417-6009........................ 9-27 417-6015........................ 9-27 417-6022........................ 9-27 417-6024........................ 9-27 417-6025........................ 9-27 417-6026........................ 9-27 417-9861........................ 3-23 417-9862........................ 3-23 417-9863........................ 3-23 417-9864........................ 3-23 417-9865........................ 3-23 417-9866........................ 3-23 417-9867........................ 3-23 417-9868........................ 3-23 417-9869........................ 3-23 417-9870........................ 3-23

31200256

PART NUMBER INDEX Part Number

Page

417-9871 ........................ 3-23 417-9872 ........................ 3-23 417-9873 ........................ 3-23 417-9874 ........................ 3-23 417-9875 ........................ 3-23 417-9876 ........................ 3-23 417-9877 ........................ 3-23 417-9878 ........................ 3-23 417-9879 ........................ 3-23 417-9880 ........................ 3-23 417-9881 ........................ 9-77 417-9882 ........................ 9-77 417-9883 ........................ 9-77 417-9884 ........................ 9-77 417-9885 ........................ 9-77 417-9886 ........................ 9-77 417-9887 ........................ 9-77 417-9888 ........................ 9-77 417-9889 ........................ 9-77 418-0027 ............... 2-17, 2-19 418-3397 .......................... 1-8 418-3398 .......................... 1-8 418-6344 ........................ 4-55 418-6392 ...................... 12-47 420-0495 .......................... 1-8 421-2306 ...................... 11-12 421-2912 ........................ 6-31 421-2913 ........................ 6-31 421-3800 ............... 6-24, 6-27 421-3801 ................. 6-6, 6-38 421-3802 ........................ 6-38 423-0609 .......................... 4-9 423-4572 .. 9-3, 9-5, 9-9, 9-11 430-5174 .......................... 8-5 430-5175 .......................... 8-5 430-5176 ........................ 8-11 430-5177 ........................ 8-19 430-5178 ........................ 8-19 430-5179 ........................ 8-19 432-5954 ...................... 10-47 437-2650 ........................ 4-17 441-6962 .......................... 1-8 442-0467 ........................ 2-11 444-0991 ........................ 5-35 444-9684 ........................ 4-29 450-0307 ........................ 9-75 450-5971 ........................ 9-67 451-6804 .......................... 6-5 4520368CP .................... 5-47 4520369 ......................... 5-47 4520370CP .................... 5-47 4520371 ......................... 5-47 4520374 ......................... 5-47 4520375 ......................... 5-47 4520449CP .................... 5-47 4520450CP .................... 5-47 4520451 ......................... 5-47 4520453 ......................... 5-47 4520455CP .................... 5-47

31200256

Part Number

Page

4520456CP.................... 5-47 4520458 ......................... 5-47 4520459 ......................... 5-47 4520461 ......................... 5-47 4520462 ......................... 5-47 4520645 ......................... 5-48 4520646 ......................... 5-48 4520647 ......................... 5-48 456-1514........... 10-31, 10-43 456-1517...................... 10-49 456-1539...................... 10-21 456-1545........................ 7-17 456-1572........... 10-37, 10-57 456-1591...................... 10-49 456-2250. 6-17, 10-12, 10-15, 10-25, 10-27, 10-37, 10-41, 10-49, 10-52, 10-57, 10-58 456-5420...................... 10-55 457-1229........................ 4-21 457-1230........................ 4-21 457-1255........................ 4-21 457-1432........................ 4-21 457-7672........................ 4-17 4K-7502 ......................... 2-13 4L-6459............................ 4-9 4Y-4667 ......... 1-8, 4-25, 10-5 5C-2890 .................. 4-7, 10-5 5C-7261 ........................... 4-4 5C-9553 ................ 4-25, 10-5 5E-8775 ......................... 9-41 5P-8500 ....... 6-11, 6-15, 6-17 5W-868612-23, 12-26, 12-29, 12-31, 12-55 6A-3335 ....................... 12-15 6A-3335 ......................... 4-10 6V-7357 ........................... 1-4 6V-7978 .................... 6-4, 6-5 6V-8776 .................... 4-9, 8-5 7R-2750 ............ 10-29, 10-52 7R-3417 ......................... 9-41 7W-2326 ........................ 4-13 7X-0266 ......................... 6-38 7X-0290 ........................... 8-5 7X-2537 ........................... 4-3 7X-3359 ......................... 6-29 8780031 ......................... 5-48 8780036 ......................... 5-48 8780045 ......................... 5-48 8780048 ......................... 5-48 8780050 ......................... 5-48 8780264 ......................... 5-48 8H-5306 ......................... 10-9 8M-0505......................... 8-13 8T-0338 ........................... 9-7 8T-4121 ............. 4-3, 4-7, 4-9 8T-4133 ................ 4-7, 12-47 8T-4136 .. 4-3, 4-7, 4-27, 4-29

Part Number

Page

Part Number

Page

8T-4137 .......................... 4-10 8T-4138 ............................ 1-8 8T-4139 ............................ 4-7 8T-4186 ............................ 4-7 8T-4189 ............................ 4-4 8T-4195 .......................... 7-11 8T-4195 .......................... 7-11 8T-4196 ........................ 12-47 8T-4196 ............................ 4-7 8T-4200 ............................ 4-4 8T-4223 ............................ 4-9 8T-4224 ............................ 4-4 8T-4908 ............................ 4-7 8T-4956 ..... 4-3, 4-4, 4-7, 4-9, 4-10 8T-4970 ............................ 1-4 8T-7547 ............................ 4-4 8T-8919 .............12-22, 12-26 8T-9043 .......................... 6-38 8U-6379........................ 12-39 8U-6380........................ 12-39 91405035CP .................. 5-47 91405036CP .................. 5-47 91475031CP .................. 5-47 91475032CP .................. 5-47 91475054CP .................. 5-47 91475055CP .................. 5-47 91475093 ....................... 5-47 91475105 ....................... 5-47 91515056 ....................... 5-47 91515066 ....................... 5-47 91535017 ....................... 5-47 91535019 ....................... 5-47 9L-0895 .......................... 4-13 9M-4584 ................8-13, 9-59 9W-1442 ....................... 10-33 9X-1056........................ 10-15 KENR6216 ..................... 4-15 RENR9961 ..................... 4-15 RENR9965 ..................... 4-15 SEBU8180...................... 4-15

TL943

14-13

PART NUMBER INDEX Part Number

14-14

Page

Part Number

Page

Part Number

TL943

Page

Part Number

Page

31200256

31200256