Reference Manual
Parts and Components Manual
Nordberg® MP® Series Cone Crusher
Size or Model MP1250
Serial Number
MP1250010 Customer Name
Chuquicamata
PARTS BOOK INDEX Chuquicamata SERIAL NO MP12500109 1 of 3
No 1
2
Item Main Frame Assembly
MM0347686
Main Frame Sub-Assembly
MM0346164
Main Frame Sub-Assembly Instructions
MM0346165
Clearing Jack Assembly
1094300074
Adjustment Ring Assembly
MM0332086
Clamping Cylinder Assembly
MM0347687
Main Frame Assembly Instructions
Adjustment Ring Sub-Assembly
3
Assembly No.
Tramp Release Assembly Tramp Release Cylinder Assembly
MM0332096 1094300295 MM0336776 MM0311407
5
Countershaft Box Assembly
MM0345191
7
Crusher Oil Piping Assembly
MM0260591
9
Eccentric Assembly
MM0317614
10
Eccentric Sub-Assembly
MM0317615
Counter Weight Sub-Assembly
MM0325643
Socket Assembly Socket Sub-Assembly
MM0310089 MM0310086
11
Head Assembly
MM0367404
12
Feed Plate Assembly
MM0375615
13
Liner Assembly
MM0366301
14
Bowl Assembly
MM0264430
15
Hopper Assembly
20
Tools Assembly
MM0346247
21
Accessories Assembly
MM0367396
1094300121
Countershaft Temperature Sensor Assembly
MM0251850
Eccentric Temperature Sensor Assembly
MM0366161
Pressure Transducer Assembly
1094300651
Cavity Level Sensor Assembly
MM0239580
Vibration Sensor Assembly
MM0372026
Proximity Switch Enclosure Assembly
MM0234943
Speed Monitor Assembly
MM0371459
PARTS BOOK INDEX Chuquicamata SERIAL NO MP12500109 2 of 3
No
Item
22A
Frame I.D. Plate Assembly
MM0237636
22B
Adjustment Ring I.D. Plate Assembly
MM0349809
22C
I.D. Plate Assembly
MM0331007
23
Crusher Sheave Assembly
MM0301036
24
Motor Sheave Assembly
MM0347932
25
Drive V-Belts
MM0377633
26
Air Cooler Assembly
MM0367397
29
Assembly No.
Air Cooler Master Assembly
MM0376694
Air Cooler Slave Assembly
MM0376695
Air Cooler Junction Box Assembly
MM0377012
Pkg. Lube System Assembly (P/L) Pkg. Lube System Assembly (G/A)
MM0367398 MC001456
Lube Pump Plate Assembly
MM0377130
Lube Sensor Junction Box Assembly
MM0376955
Drain Temperature Sensor Assembly
MM0249211
Lube Temperature Sensor Assembly
MM0249212
32
Hydraulic Circuit Assembly
MM0335984
33
Crusher Sensor Junction Box Assembly
MM0372950
34
Hydraulic Drive Adjustment Assembly
MM0356438
Hydraulic Drive Assembly 36
37
Hyd. Power Unit Assembly
MM0324257 MM0378660
Hyd. Power Unit Assembly (P/L)
MM0367399
Hyd. Power Unit Assembly (G/A)
MC001458
Valve Module Assembly (Main)
MM0370755
Manifold Assembly (Pump)
MM0370761
Pressure Transmitter Manifold Assembly
MM0272931
Local Control Enclosure Assembly
MM0377153
Maintenance Control Station Assembly
MM0272837
Power Unit Electrical Enclosure Assembly
MM0377321
Accumulator Assembly
MM0332165
Air Cleaner Assembly
MM0233526
PARTS BOOK INDEX Chuquicamata SERIAL NO MP12500109 3 of 3
38
Sole Plate Assembly
1094300611
46
Blower and Air Cleaner Assembly
MM0372461
Blower Assembly 47
PLC Automation Assembly PLC Assembly
60
Motor/Jackshaft Assembly
MM0372460 SEE MP12500107 1093100944 MM0372464
FOREWARD
This reference manual has been prepared to assist you in selecting the correct replacement parts for your Metso machinery. It is recommended that you review this manual so that you can easily locate and identify the required parts when the need arises. This manual contains replacement parts information for the machine serial number referenced on the front cover. Further the information information in this Parts Manual reflects machine machine specifications as originally originally shipped from our factory. If known, specific authorized modifications modifications are also included in this reference reference material. Metso can guarantee parts fit only if the machine has remained remained true to this specification. Please notify your local Metso Sales Office of any modifications. ORDERING GENUINE METSO REPLACEMENT PARTS
For proper operation, use only genuine Metso Replacement Replacement Parts. These are guaranteed as to accuracy, workmanship and material. Orders for replacement parts should be submitted to your local Metso Sales Office. To avoid delay in shipment and the possibility of incorrect parts being furnished, the following information should be provided when placing order: • • • • •
Machine size and type Machine serial number Exact quantity of each part Part number and name as shown in this parts manual Complete shipping instructions Include address of shipping point and address of invoicing
Quotations are available upon request. Please contact your local Metso Sales Office. Office. Terms and conditions of sale for Metso replacement and wear parts are included with our written quotations and will be furnished on request. PRODUCT WARRANTIES
Product warranties applicable to Metso products offered for sale or sold by Metso are communicated by way of Warranty Statements made available by Metso upon request or as a supplement to Metso’s order acknowledgement. VENDOR WARRANTY
Metso product warranties provide some of the best protection in the Crushing Industry. From time to time, Metso manufactured products are sold together with components that are purchased from other manufacturers that provide provide their own warranties. The warranties on these purchased items are passed on to you and are serviced by the distribution and service network of these manufacturers. Some examples of such products include gasoline and diesel engines, generator sets, generators, electric motors and starters, tires and batteries. METSO WARRANTIES APPLY ONLY TO METSO MANUFACTURED PRODUCTS
SIEMENS SIEMENS
SITRANS LU 01
SIEMENS SIEMENS
SITRANS LU 01
NI VE LM AXI MO DE O PE R AC O IN
NI VELMI NIM MO O DE O PE R AC O IN
ADVERTENCIA SUPERFICIE CALIEN TE PUEDECAUSARSEVERAS QUEMADURAS NO TOCAR APAGARYASEGURAR ENERGIADESCONECTADAY DEJARENFRIARANT ES ES DE INICIAR ReorderNo
.M04436005
ADVERTENCIA SUPERFICIE CALIEN TE PUEDECAUSARSEVERAS QUEMADURAS NO TOCAR APAGARYASEGURAR ENERGIADESCONECTADAY DEJARENFRIARANT ES ES DE INICIAR ReorderNo
.M04436005
N L O A I U C N A A R E M / B N I N L O I O I S C E A R J I P F O T U A / A / L A U N A M
PARADADE EMERGÊNCI A
UNIDADDEPOTENCIA PARADA DE EMERGENCIA
UNIDADDE POTENCIA ENCENDIDO
BAJO AJO NIVEL DEACEITE
BAJAPRESIONEN LOSCILINDROS DELANILLO DE AJUSTE
BAJA PRESION ENLOS CILINDROS DE LA CAM CAMARA
ALTA TEMPERATURA DELACEITE
FILTRO HIDRAULICO SUCIO
AVISO Esperarla bocina de de advertencia antes de abrirocerrar.
ABRIR CERRAR
DESPEJ ESPEJAR AR
ADVERTENCIA
REINICIAR
AVISO
PRESURIZADO
PODER
LOCAL REMOTO
REMOTO
APAGADO ENCENDIDO
AVISO El cortedeenergía mientrasel Chancador está operando, podría causarledaño.
WA AR RNING
HOTSURFACE HOTSURFACE
can cause sever e burns. D o n touch toouch t Turn offandl ockout main powerdisconnect sconnectand and allowtocoolbefore servici ng. Reo rde rrNo No .H 604 3-34 30WHPJ 0 4WHPJ
APPLY LOCTI TE PRIME R 7649 PER INSTRUCT INSTRUCTIONS IONS AND LOCTITE 27 1 THREADLOCK THREADLOCK TO TIE ROD THREADS AT ASSEMBLY
MATERIAL: STRESS PROOF PROOF PART # M95318 (7 PCS. REQUIRED PER ASSEMBLY) ASSEMBLY)
APPLY LOCTI TE PRIME R 7649 PER INSTRUCT INSTRUCTIONS IONS AND LOCTITE 27 1 THREADLOCK THREADLOCK TO TIE ROD THREADS AT ASSEMBLY
MATERIAL: STRESS PROOF PROOF PART # M95318 (7 PCS. REQUIRED PER ASSEMBLY) ASSEMBLY)
VIEW A-A
SECTION A-A
A
A
SECTION A-A
A
A
UNIDAD DE POTENCIA PARADA DE EMERENCIA
UNIDAD DE POTENCIA ENCENDIDO
BAJA PRESION EN LOS CILINDROS DEL ANILLO DE AJUSTE
BAJA PRESION EN LOS CILINDROS DE LA CAMARA
BAJO N I V EL DE ACEITE
ALTA TEM PE RA TUR A DEL ACEITE
FILTRO HIDRAULICO SUCIO
AVISO Esperarla bocina de advertencia antes de abrirocerrar.
ABRIR
CERRAR
ADVERTEN CIA VOLTAJEPELIGRO SO.
El contacto puede causar un choqueeléctricooquemaduras. Apague y bloque e la enería antes de realizar tareas de servicio.
REINICIAR DESPEJAR
PRESURIZADO
AVISO Despuésde despejarun cicloy previoa pulsar "RE-AJUSTEDEPRESURIZACION"asegúrese que lospasadoresde seguridadsean removidosdesde abajodelanillode ajuste. Re-presurizarelcircuitode aliviode inchancablescon lospasadoresde seguridad instaladossometerá a lospasadores, las barrasdelcilindro de alivio, alanillode ajuste y estructuraafuerzasanormales,causandoque se tuerzan ofalle una otodasestaspiezas.
LOCAL REMOTO
ENERGIA REMOTO
AVISO
APAGADO
ENCENDIDO
Elcorte de energía mientraselChancador estáoperando,podríacausarledaño.
UNIDAD DE POTENCIA PARADA DE EMERENCIA
UNIDAD DE POTENCIA ENCENDIDO
BAJA PRESION EN LOS CILINDROS DEL ANILLO DE AJUSTE
BAJA PRESION EN LOS CILINDROS DE LA CAMARA
BAJO N I V EL DE ACEITE
ALTA TEM PE RA TUR A DEL ACEITE
FILTRO HIDRAULICO SUCIO
AVISO Esperarla bocina de advertencia antes de abrirocerrar.
ABRIR
CERRAR
ADVERTEN CIA VOLTAJEPELIGRO SO.
El contacto puede causar un choqueeléctricooquemaduras. Apague y bloque e la enería antes de realizar tareas de servicio.
REINICIAR DESPEJAR
PRESURIZADO
AVISO Despuésde despejarun cicloy previoa pulsar "RE-AJUSTEDEPRESURIZACION"asegúrese que lospasadoresde seguridadsean removidosdesde abajodelanillode ajuste. Re-presurizarelcircuitode aliviode inchancablescon lospasadoresde seguridad instaladossometerá a lospasadores, las barrasdelcilindro de alivio, alanillode ajuste y estructuraafuerzasanormales,causandoque se tuerzan ofalle una otodasestaspiezas.
LOCAL REMOTO
MANUAL /
E M E R G Ê N C I A
P A R A D A D E
AUTO
P R E S IÓN MANUAL FIJACIÓN / LIBERACI ÓN
ENERGIA REMOTO
AVISO
APAGADO
ENCENDIDO
Elcorte de energía mientraselChancador estáoperando,podríacausarledaño.
MANUAL /
E M E R G Ê N C I A
P A R A D A D E
AUTO
P R E S IÓN MANUAL FIJACIÓN / LIBERACI ÓN
Metso Minerals North and Central America 20965 20965 Crossro Crossro ad s Circle Wa ukes ha , WI 53186 USA Pho ne: + 1-262 1-262-7 -71717-250 2500 0 Fa x: + 1-262-717-2505 1-262-717-2505 Metso Minerals (Mâcon) SA 41, 41, rue de la Répub Répub liq liq ue 71009 MA MACON CON France Pho ne: + 33(0) 33(0) 3 853962 85396200 00 Fax: + 33(0) 3 8539 85396 6328 Metso Minerals South America Caixa Posta l 272 272 1803518035-240 240 Soroc ab a Brazil Pho ne: + 55-15255-152-191 191 300
Metso Minerals North and Central America 20965 20965 Crossro Crossro ad s Circle Wa ukes ha , WI 53186 USA Pho ne: + 1-262 1-262-7 -71717-250 2500 0 Fa x: + 1-262-717-2505 1-262-717-2505 Metso Minerals (Mâcon) SA 41, 41, rue de la Répub Répub liq liq ue 71009 MA MACON CON France Pho ne: + 33(0) 33(0) 3 853962 85396200 00 Fax: + 33(0) 3 8539 85396 6328 Metso Minerals South America Caixa Posta l 272 272 1803518035-240 240 Soroc ab a Brazil Pho ne: + 55-15255-152-191 191 300 Fax: + 55-152152-1 191 695 Metso Minerals Asia-Pacific Level 2, 1110 Hay Street West es t Pe rt h, WA 6005 Australia Pho ne: + 61-861-8-942 9420 0 5555 Fax: + 61-8-9 8-9320 2500 2500 Metso Minerals Europe, Middle East and Africa P.O. Box 4004 20311 Ma Ma lmö Sweden Pho ne: + 46-4046-40-24 24 58 00 Fax: ax: + 46-40-24 58 58 78 78 Metso Minerals P.O. Box 307 33101 Ta mp ere Finland Pho ne: + 358 358 20 484 484 140 140 Fax: ax: + 358 20 484 141 www.metsominerals.com E-mail:
[email protected]
MP Series Part & Components Manual for Serial Number MP1 250010 10
©2013 Metso Minerals
Printed in U.S.A.
