Parts Manual 7042 Series 2 ESM - Form 6311-2 (2016)

GE Energy Gas Engines

Waukesha gas engines

VHP 12 cylinder GL/GSI with ESM and Extender Series parts catalog form 6311-2 2nd edition

This document contains proprietary and trade secret information. The receiver of this document accepts it in confidence and agrees that, without the prior expressed written permission of GE’s Waukesha gas engines, it will (1) not use the document, its content or any copy thereof for any purpose that may harm GE in any way; (2) not copy or reproduce the document in whole, or in part; and (3) not disclose to others either the document or the confidential or trade secret information contained therein. All sales and information herein supplied is subject to the current version of the Standard Terms of Sale, including limitation of liability. All non-GE trademarks, service marks, logos, slogans, and trade names (collectively “marks”) are the properties of their respective owners. Original Instructions (English) The English version of this manual controls over any error in or conflicting interpretation of any translation.

Waukesha gas engines Waukesha, Wisconsin 53188 Printed in U.S.A. © Copyright 12/2011 All rights reserved.

California Proposition 65 Warning

California Proposition 65 Warning

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Certain components in this product and its related accessories contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

DISCLAIMERS: All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Products are under a continuous improvement policy. Thus, information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement may be changed at any time without notice.

NOTICE Review all applicable Service Bulletins and other documentation, and check with your Authorized Distributor for updates that may supersede the contents of this manual.

ALL RIGHTS RESERVED: No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of General Electric.

DIVERSION CONTROL STATEMENT: Any technology, including technical data, or software contained herein were originally exported from the United States, or the originating country of this transmission, in accordance with the U.S. Export Administration Regulations and/or originating jurisdiction Export Regulations. Diversion (export, re-export, transfer, sale, review, use, disclosure, or distribution) contrary to such law(s) is prohibited. This prohibition includes no diversion to Cuba, Iran, Myanmar, North Korea, Sudan and Syria; plus any additional sanctioned country of the originating country of this transmission if not originating from the United States.

DISPOSAL STATEMENT: Disposal requirements for waste electrical and electronic equipment:

NOTICE Electrical and electronic equipment can contain harmful substances which can affect the environment and human health. WEEE symbol (Waste of Electrical and Electronic Equipment): The symbol for the separated disposal of electrical and electronic equipment is a crossed-out waste bin on wheels (Directive 2002/96/EC Waste Electrical and Electronic Equipment). You must not dispose any electrical and electronic equipment marked with this symbol (battery-operated electrical appliances, measurement equipment, light-bulbs, etc.) in the domestic waste but dispose of these separately. Always use the waste return and collection systems locally available and contribute to the reuse, recycling and all other forms of use for waste electrical and electronic equipment.

FORM 6311-2 © 12/2011

TABLE OF CONTENTS

Parts Illustrations and Parts Lists .....................4 – 161 Part Number Index – Appendix A ........................... A-1 Engine Preservation Products – Appendix B.......... B-1 Warranty ................................................................ W-1

Alphabetical Index of Parts.......................................... i Customer Ordering Procedure ...................................1 Parts Catalog Information...........................................2

ALPHABETICAL INDEX OF PARTS A

G

Air Cleaner..............................................................119 Air Fuel Control - GSI .............................................111 Air Start/Prelube Control.........................................139 Air Starter .......................................................133, 135 Air/Gas Motorized Prelube Pump .............................97 Air/Gas Prelube Pump..............................................99 Auxiliary Water Pump .........................................89, 91

Gas Regulator Actuator ..........................................147 Gas Regulator Connections, Electronically Controlled - Mooney ...............................................145 Gas Regulator, Electronically Controlled Mooney...........................................................141, 143 Gas Regulator, Mechanically Controlled Mooney...........................................................149, 151 Gear Cover .........................................................73, 75 Governor...................................................................53 Governor Linkage .....................................................55

B Barring Device ..........................................................83 Breather..........................................................101, 103 Butterfly Housing-GSI...............................................67 Butterfly Valve Housing- Draw Thru .........................69

H Harness ....................................................................37 Harness - CSA..........................................................39

C I

Camshaft ..................................................................41 Carburetor - Draw Thru ..................................127, 129 Carburetor - GL ......................................................125 Carburetor - GSI .....................................................123 Connecting Rods ......................................................15 Crankcase ................................................................31 Crankshaft ................................................................17 Cylinder Head.............................................................7 Cylinder Head, Valves ................................................5 Cylinder Sleeves.......................................................15

Idler Gear......................................................31, 33, 41 Ignition Coil.........................................................37, 39 Ignition Module .........................................................37 Inertia Separator.....................................................121 Intake Manifold-GL Standard....................................65 Intake Manifold-GSI..................................................67 Intake Manifold-GSI Draw Thru ................................65 Intercooler.................................................................57 Intercooler Connections......................................59, 61 Intercooler Inlet Connections....................................63

E J

Electric Starting ......................................................115 Engine Control Unit ................................................159 Engine Control Unit Wiring .....................................161 Exhaust Manifold ......................................................71

Jacket Water Pump ............................................85, 87 Jacket Water Thermostat Housing .........................107 Junction Box ...........................................................137

F

L

Flywheel ...................................................................17 Flywheel Housing .....................................................83 Fuel Inlet.................................................................153

Lifting Eye.................................................................29

M Magnetic Pickup .......................................................83 Microspin Centrifuge, Engine Mounted ....................81

i

FORM 6311-2 © 12/2011

O Oil Cooler.................................................................. 25 Oil Cooler Connections.............................................27 Oil Cooler Mounting.................................................. 29 Oil Filler .................................................................... 23 Oil Filter .................................................................... 77 Oil Pan...................................................................... 19 Oil Pickup Screen ..................................................... 21 Oil Pump.................................................................109 Oil Thermostat Housing............................................ 75

P Pistons...................................................................... 15 Prechamber Manifolds, Regulator ..........................155 Prechamber Valve Connections .............................157 Precleaner ..............................................................121 Pulley........................................................................ 17 Push Rods ................................................................ 11

R Rocker Arm.................................................................9 Rocker Arm Cover ......................................................9 Rocker Arm Oil Header ............................................ 13

S Safety Guards.........................................................131 Spark Plug .......................................................... 37, 39 Stub Shaft...............................................................117

T Turbocharger Air Connections.................................. 49 Turbocharger Oil Connections.................................. 51 Turbochargers ....................................................43, 45

V Valve Lifter................................................................ 41 Valve Lifter Housing ................................................. 35 Valves.........................................................................7

W Wastegate and Connections ..................................113 Water Inlet - Center .................................................. 93 Water Inlet - Side...................................................... 95 Water Manifold .......................................................105

ii

FORM 6311-2 © 12/2011

CUSTOMER ORDERING PROCEDURE

4. Always include the part number, when known, along with the description of the part. State the quantity of the part you wish to order. Do not use the word “complete” or designate the quantity by sets.

1. Waukesha genuine parts are available worldwide and must be ordered through your local Waukesha Distributor. NOTE: Part numbers in this catalog are for reference only and should not be used for ordering parts. Your Waukesha Distributor will refer to your engine specification to make certain you receive the correct parts for your engine.

EXAMPLE: 168660–filter element–(1) Ordered. NOTE: Quantities listed in this catalog are quantity per engine. 5. If a special part is needed, the engine application should also be stated.

2. Top level assembly numbers may not all be available as service parts.

6. Anticipate your parts requirements:

3. Always specify to your Waukesha Distributor the engine model designation, specification number, and serial number as found stamped on the engine nameplate (see Figure 1).

• Order parts early in the day. • Keep a supply of normal maintenance parts in stock. • Obtain a parts stocking recommendation from your local Waukesha Distributor.

Figure 1. Nameplate – Current Production

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

1

FORM 6311-2 © 12/2011

PARTS CATALOG INFORMATION

Part Number And Description The second column lists the part numbers. The last column lists the description of the part. Parts included in assemblies are preceded by one dot and parts included in subassemblies are preceded by two or three dots.

PARTS CATALOG FORMAT Illustration Number

002.00 A

BC

Engine Model Quantity The columns headed by engine model numbers list the quantity of the part per engine except when parts are listed more than once in the catalog. The quantity per engine is the total of the quantities listed individually on separate pages.

A) Group Number. B) For each different illustration in the same group this number advances by 1. C) For each repeated illustration this number advances by 1.

Extent Of Parts Catalog Coverage This catalog contains only standard or selected option parts. Variations of these parts as well as other parts are not included. Contact your local Waukesha Distributor for assistance in identifying parts not included in this catalog.

Item No. The first column lists the item numbers which correspond to the item numbers in the illustration. EXAMPLE: ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 2

2 3 4 5 6 7

AD204802D • D204802D •• 204802D •• 28794C •• 28794B •• 28794C •• 204209N •• 204109T

12 12 12 36 96 12 24 24

HEAD, Cylinder-Assembly • HEAD, Cylinder-Assembly •• HEAD, Cylinder-Assembly •• PLUG, Pipe •• PLUG, Pipe •• PLUG, Pipe •• GUIDE, Intake Valve •• GUIDE, Exhaust Valve

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

2

FORM 6311-2 © 12/2011

NOTES

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

3

FORM 6311-2 © 12/2011

002.00

W A U K E S H A

18 18 17

14

17 16

15

13

12

22

12

8

21

9 5 6

20

1

2

4

3 3

19 7

7 11

10

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

4

FORM 6260-6 © 12/2011

002.00 CYLINDER HEAD, VALVES GROUP 2 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

AD204702P • D204702P •• 204702P •• 28794C •• 28794B •• 28794A •• 204209N •• 204109T •• 176352P •• 214229 •• 176450G • 204236K • 204436E • 153883A • 204035 • 204135 • 204035A • 204135A • 153884D • 73629A 205100C 151169F 169994C 169994B

12 12 12 36 96 12 24 24 48 24 24 24 24 96 24 24 24 24 48 96 12 96 72 24

HEAD, Cylinder-Assembly • HEAD, Cylinder-Assembly •• HEAD, Cylinder-Assembly •• PLUG, Pipe, Square Socket, 1" •• PLUG, Pipe, Square Socket, 3/4" •• PLUG, Pipe, Hex Head, 3/4" •• GUIDE, Intake Valve •• GUIDE, Exhaust Valve •• INSERT, Valve Seat •• SEAL, Intake Valve (Blue) •• SEAL, Intake Valve (Green) • VALVE, Intake, 30° • VALVE, Exhaust, 30° • WASHER, Valve Spring • SPRING, Exhaust Valve, Inner (2 White Stripes) • SPRING, Exhaust Valve, Outer (2 White Stripes) • SPRING, Intake Valve, Inner (2 Blue Stripes) • SPRING, Intake Valve, Outer (2 White Stripes) • RETAINER, Valve Spring • TAPER, Valve Spring GASKET, Cylinder Head WASHER, Cylinder Head Capscrew CAPSCREW, Cylinder Head CAPSCREW, Cylinder Head

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

5

FORM 6260-6 © 12/2011

002.10

19

W A U K E S H A

19

18

18 16 14 17 15 13 13

13

20

13

7

8 5

29

21

6

21 23

31

25 28

32

26 22 1

30 2

4

25 24

3 3

27

9 10

11 12

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

6

FORM 6260-6 © 12/2011

002.10 CYLINDER HEAD, VALVES GROUP 2 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

AD204802D • D204802D •• 204802D •• 28794C •• 28794B •• 28794A •• 204209N •• 204109T •• 176450H •• 176450G •• 176352P •• 176352R • 204236K • 204236L • 153883A • 204035 • 204135 • 204035A • 204135A • 153884D • 73629A • 209567K • 209567R • 305020B • 209562D • 209724F 28357 211587C 209992 205100C 151169F 169994C 169994B 211588 211589

12 12 12 36 96 12 24 24 24 24 24 24 24 24 96 24 24 24 24 48 96 12 12 24 12 12 12 12 12 12 96 72 24 12 12

HEAD, Cylinder-Assembly • HEAD, Cylinder-Assembly •• HEAD, Cylinder-Assembly •• PLUG, Pipe, Square Socket, 1" •• PLUG, Pipe, Square Socket, 3/4" •• PLUG, Pipe, Hex Head, 3/4" •• GUIDE, Intake Valve •• GUIDE, Exhaust Valve •• SEAL, Intake Valve (Orange) •• SEAL, Intake Valve (Green) •• INSERT, Intake Valve Seat, 30° •• INSERT, Exhaust Valve Seat, 20° • VALVE, Intake, 30° • VALVE, Exhaust, 20° • WASHER, Valve Spring • SPRING, Exhaust Valve, Inner (2 White Stripes) • SPRING, Exhaust Valve, Outer (2 White Stripes) • SPRING, Intake Valve, Inner (2 Blue Stripes) • SPRING, Intake Valve, Outer (2 White Stripes) • RETAINER, Valve Spring • TAPER, Valve Spring • CARRIER, Spark Plug, 13/16” • CARRIER, Spark Plug, 13/16” CSA • O-RING • SEAL, Prechamber • PRECHAMBER, Cylinder Head WASHER, Stainless Steel VALVE, Admission–Assembly O-RING, Viton GASKET, Cylinder Head WASHER, Cylinder Head Capscrew CAPSCREW, Cylinder Head CAPSCREW, Cylinder Head FERRULE, Tube NUT, Tube, 0.38” MAINTENANCE KITS

211665E

KIT, Admission Valve, Repair

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

7

FORM 6260-6 © 12/2011

002.20

5

W A U K E S H A

3

4

1

2

15 14

11

11

13 12

10

10

32

33 8 13

31

15

7

22

6

30 28

16

29

18

27 28

30

27

7

23

18 20

17 9

19

25

21 24 35 25

34 35 26

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

8

FORM 6260-6 © 12/2011

002.20 ROCKER ARM, ROCKER ARM COVER GROUPS 2, 26, 39 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 39

1 2 3 4

204139 153894D 26213 Y18813K

12 12 24 24

12 12 24 24

COVER, Rocker Arm GASKET, Rocker Arm Cover SCREW, Rocker Arm Cover WASHER, Plain, 1/2” GROUP 26

5

296188A

12

TAG, Spark Plug Reach GROUP 2

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31 32 33 34 35

CA204066J CA204066K • A204066J • A204066K •• 167480G •• 28798 • 153886K • A211820 • 21227 • A204069H •• B2857 • 153886J • 169080W • F153892F •• 167480H •• 28798 • 169669A • 169690B • 168998F • 21517 • B355 AA204065J AA204065K • A204065J • A204065K •• 167480G • 153886K • A211820 • 21227 • A204069H •• B2857 • 153886J • 21517 • B355 209906V 166580M

12 12 12 24 12 12 24 24 12 24 12 24 12 12 12 12 12 12 48 48 12

12 24 12 12 24 24 12 24 12 24 12 12 12 12 12 12 48 48 12

12 24 12 24 24 12 24 12 48 48 12 24

12 24 12 24 24 12 24 12 48 48 12 24

SHAFT, Exhaust Rocker Arm–Assembly SHAFT, Exhaust Rocker Arm–Assembly • ARM, Rocker Exhaust • ARM, Rocker Exhaust •• BUSHING, Rocker Arm •• PLUG, Expander Sealing • SUPPORT, Rocker Arm • SCREW, Rocker Arm, Adjusting • NUT, Thin Hex, 5/8” – 18 • SHAFT, Rocker Arm–Assembly •• PLUG, Pipe, Allen Head, 1/8” • SUPPORT, Rocker Arm–Assembly • SCREW, Adjusting • ARM, Rocker, Intake Actuator •• BUSHING, Rocker Arm •• PLUG, Expander Sealing • INSERT • RETAINER, Ball • BALL, Tappet • CAPSCREW, Hex Head, 1/2” – 13 x 4-3/4” • WASHER, Plain, 1/2” SHAFT, Intake Rocker Arm–Assembly SHAFT, Intake Rocker Arm–Assembly ARM, Rocker Intake ARM, Rocker Intake •• BUSHING, Rocker Arm • SUPPORT, Rocker Arm • SCREW, Rocker Arm, Adjusting • NUT, Thin Hex, 5/8” – 18 • SHAFT, Rocker Arm–Assembly •• PLUG, Pipe, Allen Head, 1/8” • SUPPORT, Rocker Arm–Assembly • CAPSCREW, Hex Head, 1/2” – 13 x 4-3/4” • WASHER, Plain, 1/2” TUBE, Rocker Arm, Oiling O-RING, Oil Tube

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

9

FORM 6260-6 © 12/2011

002.30

W A U K E S H A

1

5 2 4 5

6 3 5

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

10

FORM 6260-6 © 12/2011

002.30 PUSH RODS GROUP 2 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 20

1 2 3 4 5 6

A153754U C153256A • 153256A • 153255B • 120239 • 211196 • 63600

24 24 24 24 24 24 24

24 24 24 24 24 24 25

ROD, Push – Assembly COVER, Push Rod – Assembly • COVER, Push Rod, Upper • COVER, Push Rod, Lower • SPRING, Push Rod Cover • O-RING, 1.25” x 1.50” x 0.12” • WASHER, Spring

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

11

FORM 6260-6 © 12/2011

002.40

W A U K E S H A

4

7 5

18

3 6

15

13 8

15 9

12

11

10

16

19 27

15

17

18

15 22 13

10

12 13

14

20

18

21 9

8

27 24 23 25

2

26

Rear 3, 4, 5, 6, 7 1

Right Side View

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

12

FORM 6260-6 © 12/2011

002.40 ROCKER ARM OIL HEADER GROUP 2 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

199111N 176775B 169013L 21431 Y18813K B715 21054 199111C 78208B 169158 65098V 177053 118566X 153978 199109A 176549L 194769E 153982 21348 21052 21189 Y18813H 162566A 176775C 194769A 28543 119434W

1 1 1 1 1 1 1 2 2 2 1 2 3 1 6 12 12 4 4 4 4 8 1 1 1 1 1

1 1 1 1 1 1 1 2 2 2 1 2 3 1 6 12 12 4 4 4 4 8 1 1 1 1 1

ELBOW, Male, 0.38” TUBE, Oil CLIP CAPSCREW, Hex Head, 1/2” - 13 x 1-1/2” WASHER, Plain, 1/2" SPACER WASHER, Lock, 1/2” ELBOW, Flex TEE, Pipe, 3/8" PLUG, Magnetic NIPPLE, Pipe, 3/8” x 1-3/4” VALVE, Check NIPPLE, Pipe, 3/8” x 1” HEADER, Oil TEE, Male Branch TUBE, Oil CONNECTOR, Flex CLIP CAPSCREW, Hex Head, 3/4” - 16 x 1” WASHER, Lock, 1” NUT, Hex, 3/8” x 16 WASHER, Plain, 3/8” TEE, Reducing, 3/8” x 3/8” x 1/2” TUBE, Oil CONNECTOR, Male PLUG, Pipe, Hex Head, 3/8” NIPPLE, Pipe, 1/2” x 1-1/8”

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

13

FORM 6260-6 © 12/2011

004.00

W A U K E S H A

3 3 4

5

4 4

13

5 6 1

2 6 10 8 14 8 14

7 15

12

11 7

9

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

14

FORM 6260-6 © 12/2011

004.00 PISTONS, CONNECTING RODS, CYLINDER SLEEVES GROUPS 4, 7, 30 ITEM NO.

1 2 3 4 5 6

PART NUMBER

205504P 205504N 10006 10005M 10005K 202205 202205C 202005E 202005G 44999C

L7042 DESCRIPTION GSI

GL

12 12 12

12 12 12

12 12 12 24

12 24

GROUP 4 PISTON, 9-3/8" Dia., Compression Ratio, 8:1 (4 Ring) PISTON, 9-3/8" Dia., Compression Ratio, 10.5:1 (3 Ring) PIN, Piston RING, Piston, Compression (Top Groove) RING, Piston, Compression (Top Groove) RING, Piston, Scraper Compression (Second and Third Groove) RING, Piston, Scraper Compression (Second Groove) RING, Piston, Oil (Fourth Groove) RING, Piston, Oil (Third Groove) RETAINER, Piston Pin GROUP 7

7 8 9 10 11 12

C205707 • 47108F • 28587D • Y18802 • 26547 A205210

12 24 48 12 12 12

12 24 48 12 12 12

ROD, Connecting - Assembly • BUSHING, Piston Pin • BOLT, Connecting Rod • PLUG, Pipe, Allen Head, 1/8" • PIN, Roll, 1/8" x 1/2" BEARING, Connecting Rod – Assembly (Includes Upper And Lower Bearings)

13 14 15

205130R 119397G 119397E

12 24 12

12 24 12

GROUP 30 SLEEVE, Cylinder RING, Packing, Cylinder Sleeve (Upper and Middle Grooves) RING, Packing, Cylinder Sleeve, Silicone Rubber (Lower Groove)

G-907-147 G-907-238 G-932-182 G-932-275

12 12 12 12

SERVICE REPAIR KITS KIT, Piston Ring, Single (Includes Items 3-5) KIT, Piston Ring, Single (Includes Items 3-5) KIT, Cylinder Sleeve, Single (Piston 205504P) (Includes Items 1-6, 13-15) KIT, Cylinder Sleeve, Single (Piston 205504N) (Includes Items 1-6, 13-15)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

15

FORM 6260-6 © 12/2011

011.00

W A U K E S H A

13

11

12

1

16 15

14 17 15 17 2

4

10 16 3

15 26

19

9

5

27

6

18

7

17

8

15 17

18

20 21

23

27 25

22 24 28 29 32

31 30

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

16

FORM 6260-6 © 12/2011

011.00 CRANKSHAFT, PULLEY, FLYWHEEL GROUPS 11, 13, 20, 95 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 11

1 2 3 4 5 6 7 8 9 10

A200411D • 199168A • 211503 • 209667 • 28728 153044C 200012K 153042 26800 153043A

1 24 6 24 1 1 1 1 2 1

1 24 6 24 1 1 1 1 2 1

CRANKSHAFT-Assembly • SCREW, Counterweight • SCREW, Set, Socket Head, Cup Point, 1/2"-13 x 3/4" • WASHER, Hardened • PIN, Dowel WASHER, Thrust GEAR, Crankshaft SLINGER, Oil PIN, Roll, 1/8" x 5/8" SHIM, (0.003,) (As Required)

11 12 13 14

28234 B367 211638B Variable • 153381B

12 12 2 1 1

12 12 2 1 1

BOLT, Flywheel WASHER, Plain 5/8" TAPE, Timing FLYWHEEL-Assembly • GEAR, Ring

GROUP 13

GROUP 20 15 16 17 18

A200122H A200122F A200125F A200125D 153031D 26738

3 3 4 4 2 4

3 3 4 4 2 4

BEARING, Main (Front, Center, Rear) BEARING, Main (Front, Center, Rear) For Landfill Gas Applications, Aluminum BEARING, Main (Intermediate) BEARING, Main (Intermediate) For Landfill Gas Applications, Aluminum RING, Thrust (Set of Two Matched Halves) PIN, Roll, 5/16" x 5/8" GROUP 95

19 20 21 22 23 24 25 26 27 28 29 30 31 32

118013Z 153160E 153161B 200695N 153705B 199331E 28744 28640 B355 153163E 153162B 28796 B931A 214160

1 1 1 1 1 1 10 10 1 1 3 3 3

1 1 1 1 1 1 10 10 10 1 1 3 3 3

O-RING SPACER, Crankshaft Pulley (Rear) SLEEVE, Crankshaft Pulley PULLEY, Crankshaft – Rear, 10" DAMPER, Vibration – Rear, 18" DAMPER, Vibration – Rear, 24" CAPSCREW, Socket Head, 1/2"-13 x 2" CAPSCREW, Ferry Head, 1/2"-13 x 1-1/2" WASHER, Flat 1/2" SLEEVE, Crankshaft Pulley PLATE, End, Crankshaft CAPSCREW, Hex Head, 7/8"-14 x 3.5" WASHER, Flat 7/8" SPACER

G-911-270

1

1

G-918-332 G-918-337

1 1

1 1

Crankshaft and Crankshaft Bearings Kit, (Crankshaft A200411D) (Includes Items 1, 15 – 18) Main Bearing Kit (Includes Items 15 – 18) Main Bearing Kit Aluminum, For Landfill Gas Applications

SERVICE REPAIR KITS

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

17

FORM 6260-6 © 12/2011

014.00

W A U K E S H A

18 19

10

13

11

12

14

11

15

10 39

9

41 9

35

7 36 16 1

17

2

3

35

6

34

36

8

5

4 38 40 24 20

26 36 31 32

25

37 42

21

43 44 36

22 23

33 27

28 29

30

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

18

FORM 6260-6 © 12/2011

014.00 OIL PAN GROUPS 3, 14 ITEM NO.

PART NUMBER

L7042 GSI

GL

DESCRIPTION GROUP 3

1 2 3 4 5 6 7

153014C 153142C 26990 153144 118013N 26743 C156600X

2 2 4 2 2 2 2

2 2 4 2 2 2 2

SUPPORT, Oil Gauge GASKET, Oil Gauge Support SCREW, Hex Head, Nylok, 3/8" x 16 x 1" TUBE, Oil Gauge O-RING PLUG, Pipe, Square Head, 1/8" GAUGE, Oil Level-Assembly

8 9 10 11 12 13 14 15 16 17 18

A200314A • 214259A • 214259B • 214259C • 214259D • 214259E • 214259F • 214259G • 214259H • 214259K • 21340 • 21376 • 21052 C200224A • 200224A • 305552 • B2767 • 28766 • 153122J • 28767 • 153121A E200224 • 200224 • 305552 • B2767 • 28766 • 153122J • 28767 • 153121A 166192K 153119 74113 B355 B367 B2239 21470 21489 28570 166572 21247

1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6

1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6

PAN, Oil, Deep Sump • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREW, Hex Head, 3/8"-16 x 5/8" • SCREW, Hex Head, 3/8"-24 x 1/2" • WASHER, Lock, 3/8" DOOR, Oil Pan-Assembly w/1/2" NPSF Hole • DOOR, Oil Pan • O-RING, 10.77, x 1/4,, Viton • WASHER, Flat, 15/32" x 5/8" x 1/4" • SCREW, Oil Pan Door • CLAMP, Oil Pan Door • NUT, Square, 7/16" - 14 • O-RING, Oil Pan Door DOOR, Oil Pan-Assembly • DOOR, Oil Pan • O-RING, 10.77" x 1/4", Viton • WASHER, Flat, 15/32" x 5/8" x 1/4" • SCREW, Oil Pan Door • CLAMP, Oil Pan Door • NUT, Square, 7/16" - 14 • O-RING, Oil Pan Door SEAL, Oil Pan PIN, Dowel PLUG, Pipe, Square Head, 2" WASHER, Flat, 1/2" WASHER, Flat, 0.656" x 1.187" x 0.104" WASHER, Flat, 3/4" SCREW, Hex Head, 5/8"-11 x 2-1/4" SCREW, Place Type, 3/4"-10 x 2-1/2" SCREW, Grade 8, 1/2"-13 x 2.0" BOLT, Oil Pan Leveling NUT, Thin Hex, 1"-8

GROUP 14

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

19

FORM 6260-6 © 12/2011

014.10

W A U K E S H A

12 10

5

3 2

8

3

6

3

1 3 11 10

9

9

7

4 7

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

20

FORM 6260-6 © 12/2011

014.10 OIL PICKUP SCREEN GROUP 14 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 14

1 2 3 4 5 6 7 8 9 10 11 12

A214296A • 169829D • 21350 • 153127B • A153123B • A209762A • C209762A • A156308C • 21052 153127B 21052 21338 21350

1 1 4 4 1 1 1 2 8 2 6 2 4

1 1 4 4 1 1 1 2 8 2 6 2 4

TUBE ASSEMBLY, Oil Pickup • BAFFLE, Oil Screen • SCREW, Hex Head, 3/8"-16 x 1-1/8" • GASKET, Oil Tube Flange • SCREEN, Oil • TUBE, Oil, LH • TUBE, Oil, RH • TUBE, Oil • WASHER, Lock, 3/8" GASKET, Oil Tube Flange WASHER, Lock, 3/8" SCREW, Hex Head, 3/8"-16 x 1/2" SCREW, Hex Head, 3/8"-16 x 1-1/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

21

FORM 6260-6 © 12/2011

014.20

W A U K E S H A 1

14

13

9

12 11 6 7 10

8 5

2

4

8

3

8

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

22

FORM 6260-6 © 12/2011

014.20 OIL FILLER GROUP 71 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 71

1 2 3 4 5 6 7 8 9 10 11 12 13 14

207066G 76883V 63722M 48988H 78208P A208346E 28697 74113 168597 954313 Y18813H 21052 21189 21108

1 1 1 1 1 1 1 3 1 1 2 2 2 1

1 1 1 1 1 1 1 3 1 1 2 2 2 1

BRACKET, Oil Filler PIPE, 2" x 12-1/2" CROSS, Pipe, 2" NIPPLE, Pipe, 2" x 2" TEE, Pipe, 2" PIPE ASSEMBLY, Oil Filler PLUG, Pipe, Hex Head, 1" PLUG, Pipe, Square Head, 2" CAP, Oil Filler U-BOLT WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8" SCREW, Machine, Round Head, No. 10-32 x 3/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

23

FORM 6260-6 © 12/2011

017.00

W A U K E S H A

40 39 38

25 30

11 41 10

33 1

31

17 16

9 6

12 14

32

24 23

13

19

15

28

4

36

4

7 18

3

6

5

34

3 37

35 4

5 2

8

9

3 7

13

22

29

21 26 28

27

21 20

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

24

FORM 6260-6 © 12/2011

017.00 OIL COOLER GROUP 17 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

211857B A214107B 21052 Y18813H 21054 169874E 21189 21433 A208689D • 495161 214255A 214331 A214109D B9129 209792Z 211482G 168665B 21367 21435 21350 B6280 194769G 214009Z 78212F 194769E 214316B 207585 118566X 168439M 119434W 199111J 169013G 208706E • 494369 Y18813K 177488F 169013 214321 21343 B277 21051 21181 154813R

1 1 10 12 16 2 12 6 2 1 1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 4 4 2

1 1 10 12 16 2 12 6 2 1 1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 4 4 2

COOLER, Oil TUBE, Oil Cooler Supply, Upper WASHER, Lock, 3/8" WASHER, Flat, 3/8" WASHER, Lock, 1/2" GASKET, Lube System NUT, Hex, 3/8"-16 SCREW, Hex Head, 1/2"-13 x 1-3/4" COUPLING, Flexmaster Bulkhead, 2" Pipe • GASKET, Coupling TUBE, Oil Cooler - Gear Housing STRAP, Tube Support TUBE, Oil Cooler Thermostat Housing, Upper COCK, Drain BRACKET, Pipe Support SADDLE, Pipe CLAMP, Pipe, 2" Pipe SCREW, Hex Head, 3/8"-16 x 2-3/4" SCREW, Hex Head, 1/2"-13 x 2" SCREW, Hex Head, 3/8"-16 x 1-1/8" BUSHING, Reducing, 3/4" x 3/8" CONNECTOR, Male TUBE, Oil Cooler Drain BUSHING, Reducing, 3/4" x 1/4" NPT CONNECTOR, Male TUBE, Oil Cooler Vent VALVE, 3/8" PIPE, 3/8" x 1" ELBOW, Reducing, 90°, 1/2" x 3/8" NPT PIPE, 1/2" x 1-1/8" NPT ELBOW, Male CLIP COUPLING, Flexmaster, 2" Pipe • GASKET, Coupling WASHER, Flat, 1/2" CLIP CLIP STRAP, Tube Support SCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8" U-BOLT

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

25

FORM 6260-6 © 12/2011

017.10

W A U K E S H A

6 11

11 12 14

9

13

9 7 1

2

2

10

3 1 5 7

7 1

4 8

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

26

FORM 6260-6 © 12/2011

017.10 OIL COOLER CONNECTIONS GROUP 17 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 17

1 2 3 4 5 6 7 8 9 10 11 12 13 14

21054 169874E 214228E 214228D 208706B • 494228 214321B 21431 208601B A214107D 208601C 208706E • 494369 21343 21052 Y18813H

24 2 1 1 1 2 1 14 1 2 2 3 2 3 3 3

24 2 1 1 1 2 1 14 1 2 2 3 2 3 3 3

WASHER, Lock, 1/2" GASKET, Lube System TUBE, Oil Pump - Thermostat, Upper TUBE, Oil Pump - Thermostat, Lower COUPLING, Flexmaster, 2" Pipe • GASKET, Coupling STRAP, Tube Support CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" GASKET, Oil Pump Discharge TUBE, Oil Cooler Connection GASKET COUPLING, Flexmaster, 2" Pipe • GASKET, Coupling SCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Lock, 3/8" WASHER, Flat, 3/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

27

FORM 6260-6 © 12/2011

017.20

W A U K E S H A

1 2

1

17 18

26

5

3

17

23 24

19

22 21 16

15

20

14 8 25

9

10

11 12

13

7

10 25

8

8

6

4 8 24

8 7

10

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

28

FORM 6260-6 © 12/2011

017.20 OIL COOLER MOUNTING, LIFTING EYE GROUP 17 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

209816A 21433 169969W 169969X 214076B 214076C 21435 Y18813K 290023 21205 28570 21352 168665A Y18813H 21052 21189 78212V P312671 74113 F295996B 116015B 211858B 78212D 73413A 21054 168370K

2 8 1 1 1 1 14 28 8 8 8 4 2 4 4 4 2 1 1 1 1 1 1 1 22 2

2 8 1 1 1 1 14 28 8 8 8 4 2 4 4 4 2 1 1 1 1 1 1 1 22 2

STRAP, Support SCREW, Hex Head, 1/2"-13 x 2-1/4" BRACKET, Oil Cooler, RH BRACKET, Oil Cooler, LH SUPPORT, Oil Cooler, RH SUPPORT, Oil Cooler, LH SCREW, Hex Head, 1/2"-13 x 2" WASHER, Flat, 1/2" WASHER, Lock, 1/2" NUT, Hex 1/2"-13 SCREW, Hex Head, 1/2"-13 x 2" SCREW, Hex Head, 3/8"-16 x 1-1/4" CLAMP, Pipe Saddle WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 BUSHING, Reducing, 2-1/2" x 2" NPT ELBOW, Male Connector, 90° PLUG, Square Head, 2" NPT FLANGE, Cooler Water Outlet Assembly TEE, Pipe, 2-1/2" NPT PIPE, 2-1/2" x 6" NPT BUSHING, Reducing, 1/2" NPT COCK, Drain, 3/8" NPT WASHER, Lock, 1/2" SPACER, Lifting Eye

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

29

FORM 6260-6 © 12/2011

020.00

W A U K E S H A

31

24

32

33 24

26

25

29 30

27 28 18 10

34

12

21

23

22 20 13

15

14 9

16

11 7

19

3 4 5 8 17

1

2

7 6

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

30

FORM 6260-6 © 12/2011

020.00 CRANKCASE, IDLER GEAR GROUP 20 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

A200520 • 200146K • 200149J • 200117N • 168514B • 214045 • B2239 • 153018 • 153010 • 153012A • 28276 • 153012D • 21365 • 21052 • B565 • 78283E 28478 118013N 153030 B9132 153037A 153038A 21632 D200091 • 153023A • B2315 • 21053 • 21395 153554A 153024A 21348 21052 B3568 28641

1 1 2 4 28 28 42 7 1 1 14 5 16 16 14 12 1 7 2 24 1 1 4 1 2 2 2 2 1 1 9 9 2 4

1 1 2 4 28 28 42 7 1 1 14 5 16 16 14 12 1 7 2 24 1 1 4 1 2 2 2 2 1 1 9 9 2 4

CRANKCASE-Assembly • CAP, Main Bearing, Front • CAP, Main Bearing, Center and Rear • CAP, Main Bearing, Intermediate • STUD, Main Bearing Cap • NUT, Main Bearing Cap Stud • WASHER, Hardened • PIN, Dowel, Main Bearing Cap • CAP, Camshaft Bearing, Front • CAP, Camshaft Bearing, Center • CAPSCREW, Hex Head, 3/4"-10 x 7-1/2" • CAP, Camshaft Bearing, Intermediate and Rear • CAPSCREW, Hex Head, 3/8"-16 x 2-1/2" • WASHER, Lock, 3/8" • PIN, Dowel, Camshaft Bearing Cap • PLUG, Pipe, Countersunk Headless, 1-1/2" PLUG, Pipe, Countersunk Headless, 1/4" O-RING TUBE, Oil, Timing Gears PIN, Dowel, Cylinder Head PLATE, Camshaft Cover GASKET, Camshaft Cover Plate WASHER, Internal Shakeproof, 3/8" RETAINER, Rear Oil Seal-Assembly • GASKET, Oil Seal Retainer, Upper to Lower Half • PIN, Dowel • WASHER, Lock, 7/16" • CAPSCREW, Hex Head, 7/16"-14 x 1-1/4" SEAL, Oil, Rear GASKET, Oil Seal Retainer to Crankcase CAPSCREW, Hex Head, 3/8"-16 x 1" WASHER, Lock, 3/8" PIN, Dowel PLUG, Pipe, Countersunk Headless, 3/4"

Continued

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

31

FORM 6260-6 © 12/2011

020.01

W A U K E S H A

54 55 57 56

40 35

37

36

38

51 36

50

39

49

48

44 42

45 52 53

41 43 46 47

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

32

FORM 6260-6 © 12/2011

020.01 CRANKCASE, IDLER GEAR GROUP 20 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 20

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

78282J 78283D 26750 78282E 28677 21343 A153015G • 145029A 153063E 118091B B2239 153751A 28611A 211297 296165 21054 Y18813K 211771A 26743 208601B 214289 26248 21054

2 1 1 4 8 4 1 1 1 1 1 1 1 1 12 12 12 12 12 1 1 4 4

2 1 1 4 8 4 1 1 1 1 1 1 1 1 12 12 12 12 12 1 1 4 4

PLUG, Pipe, Square Head, 1-1/2″ PLUG, Pipe, Countersunk, 1-1/4″ PLUG, Pipe, Hex Head, 1/4″ PLUG, Pipe, Square Head, 1/2″ PLUG, Pipe, Hex Head, 1/2″ CAPSCREW, Hex Head, 3/8"-16 x 3/4" GEAR, Oil Pump-Assembly • BUSHING, Oil Pump Gear SPINDLE, Oil pump Gear NUT, Hex, 3/4″ WASHER,Plain WASHER,Plain SCREW, Hex Head, 3/4″-16 x 7″ DECAL, Made in U.S.A. SCREW, Hex Head, M12 x 1.25 x 20 mm (Without DSM) WASHER, Lock, 1/2" WASHER, Flat, 1/2" ADAPTER, Main Bearing Temperature Sensor PLUG, Main Bearing Sensor Hole GASKET COVER, Oil Inlet SCREW, Hex Head, 1/2"-13 x 1-1/8" WASHER, Lock, 1/2"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

33

FORM 6260-6 © 12/2011

020.10

W A U K E S H A

6 7

9

2 14

4

10 11 1 5 7

6

3

4

7 8

1

12 13 7

3

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

34

FORM 6260-6 © 12/2011

020.10 VALVE LIFTER HOUSING GROUP 20 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200034E 153302A 163213B 153020D 21370 28609 21052 21189 26470 21191 B2747A 78282F 28269 194769K

2 1 1 2 28 12 43 8 1 1 1 2 4 2

2 1 1 2 28 12 43 8 1 1 1 2 4 2

HOUSING, Valve Lifter COVER, Valve Lifter Housing GASKET, Valve Lifter Housing (Set of Side and Rear Gaskets) GASKET, Valve Lifter Housing CAPSCREW, Hex Head, 3/8" - 16 x 3-1/4" CAPSCREW, Hex Head, 3/8" - 16 x 1-1/2" WASHER, Lock, 3/8" NUT, Hex, 3/8" CAPSCREW, Slotted Headless, 3/8" - 16 x 2-1/2" NUT, Thin Hex, 3/8" WASHER, Copper PLUG, Pipe, Square Head, 1/2" CAPSCREW, Ferry Head, Grade 8, 3/8" - 16 x 1" CONNECTOR, Male, 14 x 12

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

35

FORM 6260-6 © 12/2011

022.00

W A U K E S H A

1 12

5

9

8

2 4

23

3

6 7

11

22

10 14

13

21 20 19

16 15

17 18 20 19

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

36

FORM 6260-6 © 12/2011

022.00 IGNITION COIL, SPARK PLUG, IGNITION MODULE, HARNESS GROUP 22, 26 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 22

1

2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21

C168941 F69694 D69694 E69694 T69694 • 69694 • 169459A • 169457 • 169458 • 169459F • 21307 • 21647 • 21181 740746B 208338A 211357H • 740011 • 211751 740822A 214077 26248 21054 305509 305805V 21290 21050 Y18813G

12 1 2 8 1 12 1 2 8 1 24 28 24 12 12 12 12 24 1 1 4 4 1 1 4 4 4

12 1 2 8 1 12 1 2 8 1 24 28 24 12 12 12 12 24 1 1 4 4 1 1 4 4 4

CLIP, Wire – Assembly BRACKET, Coil – Assembly BRACKET, Coil – Assembly BRACKET, Coil – Assembly BRACKET, Coil – Assembly • COIL, Ignition • BRACKET, Coil (With F69694) • BRACKET, Coil (With D69694) • BRACKET, Coil (With E69694) • BRACKET, Coil (With T69694) • CAPSCREW, Hex Head,, 5/16"-18 x 5/8" • WASHER, Lock, Shakeproof, 5/16" • NUT, Hex, 5/16"-18 HARNESS, Primary – Assembly COVER, Spark Plug Recess CABLE, Spark Plug – Assembly • BOOT, Silicone, Spark Plug • BOOT, Silicone, Coil MODULE, Ignition Power Diagnostics, IPD BRACKET, IPD Module CAPSCREW, Hex Head, 1/2”-13 x 1-1/8” WASHER, Lock, 1/2” MAGNET, Timing Sensor DISK, Timing CAPSCREW, Hex Head, 1/4”-20 x 1-3/4” WASHER, Lock, 1/4" WASHER, Flat, 1/4" GROUP 26

22 23

69919D 60999F 296188A

12 12 12

PLUG, Spark, 13/16" Reach PLUG, Spark, 1/2" Reach TAG, Spark Plug Reach

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

37

FORM 6260-6 © 12/2011

022.10

W A U K E S H A

8

9

2

14

13

1 12

6 4

3

15

5

7

16

10

11

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

38

FORM 6260-6 © 12/2011

022.10 IGNITION COIL, SPARK PLUG, HARNESS - CSA GROUP 22 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14

A69694G 296146B A211797H •296178 •740011 292843 211749 21309 21051 21296 21050 69694D 208680 A740746

12 12 12 12 12 12 36 36 36 48 48 12 12 12

12

COIL, Ignition LABEL EXTENSION, Spark Plug • O-RING, Silicone • BOOT, Sillicone O-RING ADAPTER, Spark Plug SCREW, Hex Head, 5/16" - 8 x 3/4" WASHER, Lock, 5/16" SCREW, Hex Head, 1/4" - 28 x 1/2" WASHER, Lock, 1/4" COIL, Ignition SEAL, Coil HARNESS, Ignition Coil GROUP 26

15 16

60999G 69919D

12 12

PLUG, Spark PLUG, Spark, 13/16" (Long Life Plug)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

39

FORM 6260-6 © 12/2011

023.00

W A U K E S H A

16 12 8 5

14

9

13 4

10

1 7

15 3

6 2

3

28

25 2

1

11

27 24

23 19

2

17

26 2 20 18 21 22

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

40

FORM 6260-6 © 12/2011

023.00 CAMSHAFT, VALVE LIFTER, IDLER GEAR GROUPS 15, 20, 23 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 20

1 2 3 4 5 6 7 8 9 10

200027 200050 153032 26370 153003D AA46033B 153022C 21350 21357 21052 B221 119977

2 12 2 2 24 24 24 44 4 48 12 4

2 12 2 2 24 24 24 44 4 48 12 4

BEARING, Camshaft, Front BEARING, Camshaft, Center, Intermediate and Rear (Upper and Lower) RING, Thrust PIN, Roll, 3/16" x 1/2" GUIDE, Valve Lifter LIFTER, Valve GASKET, Valve Lifter Guide CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" CAPSCREW, Hex Head, 3/8"-16 x 1-1/2" (With 153982 Clip) WASHER, Lock, 3/8" WASHER, Plain, 3/8" SPACER (With 153982 Clip) GROUP 23

11 12 13 14 15 16

AA204923E 200526D 153029 153047A 21012 153048

1 1 9 1 1 1

1 1 9 1 1 1

CAMSHAFT (Sections Not Serviced Separately) GEAR, Camshaft SHIM (0.002") (As Required) WASHER, Thrust KEY, Woodruff, No. 15 NUT, Camshaft Gear GROUP 15

17 18 19 20 21 22 23 24 25 26 27 28

200115M 200016D 78391 78390 B2108B 207329 153655 B881A 26996 153551A 161842 26990

2 2 2 2 2 2 2 2 4 2 2 12

2 2 2 2 2 2 2 2 4 2 2 12

GEAR, Idler SPINDLE, Idler Gear BEARING, Ball, Front BEARING, Ball, Rear WASHER, Idler Spindle NUT, Thin Hex, LH Thread, 1-1/2"-12 WASHER, Idler Gear LOCK, Capscrew CAPSCREW, Hex Head, 1/2"-20 x 1-1/4" SPACER, Ball Bearing RETAINER, Ball Bearing CAPSCREW, Hex Head, 3/8"-16 x 1" SERVICE REPAIR KITS

G-927-7

1

1

KIT, Camshaft Bearing (Includes Items 9, 10)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

41

FORM 6260-6 © 12/2011

027.00

W A U K E S H A

8 18 8 18 19 4

10

6 5 2

1

15

7 14 13

9 17

14 3

13

9

9 15

9

11

11

13

12 9

21 22

20

7

6

16

9 11 1 23 32

25

20

24 21

32 31 30 34

28

31

26

33 28 27 29 26

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

42

FORM 6260-6 © 12/2011

027.00 TURBOCHARGERS GROUPS 27, 29, 47, 48, 70, 93 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 27

1

211391T 211686 211391U

2

2

208350

2

2

TURBOCHARGER (1000-1200 RPM) (Serviced as complete assembly) TURBOCHARGER (Draw Thru Applications) (Serviced as complete assembly) TURBOCHARGER (700-1000 RPM) (Serviced as complete assembly) TURBOCHARGER (600-1200 RPM) (Serviced as complete assembly)

GROUP 29 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

207822F 207822E 207823F 207823E 209681 119562B 168700 207827B 28795 28357 209155C 151270G 28405 28339 28411 28406 152372A 207831 207832 28346 211617

1 1 1 1 2 2 2 2 8 17 3 1 12 4 8 8 2 1 1 13 1

2 2 2 2 8 17 3 1 12 4 8 8 2 1 1 13 1

ELBOW, Turbocharger Inlet, Right Bank ELBOW, Turbocharger Inlet, Right Bank ELBOW, Turbocharger Inlet, Left Bank ELBOW, Turbocharger Inlet, Left Bank GASKET ADAPTER, M18 x 1-1/2" PLUG, Pipe, Hex Head, Brass, 1/4" GASKET, Elbow SCREW, Flange, Stainless Steel, 3/8"-16 x 5" WASHER, Lock, Stainless Steel, 3/8" SPACER, 1-5/8" SPACER, 1-3/8" (Right Bank) CAPSCREW, Hex Head, 3/8"-16 x 1-3/4" WASHER, Lock, 3/8" NUT, Hex, Stainless Steel, 3/8" NUT, Jam, Hex, Stainless Steel, 3/8" GASKET BRACKET Turbocharger Inlet Elbow, Left Bank BRACKET Turbocharger Inlet Elbow, Right Bank NUT, Jam, Hex, Stainless Steel, 3/8" SHIELD, Heat

GROUP 47 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

169857F 207838 168334F 163721B 207824R 168700 119562A 209681 207830B 21054 207833A 21352 Y18813H 21052 21189 21425 21354

2 2 2 2 1 3 2 2 2 8 2 4 4 8 8 8 4

1 3 2 2 2 8 2 4 4 8 8 8 4

ADAPTER, Turbocharger, Exhaust, Outlet ADAPTER, Turbocharger, Exhaust, Outlet COUPLING, V-Band COUPLING, V-Band TEE,Turbocharger, Exhaust, Outlet PLUG, Pipe, Hex Head, Brass, 1/4" PLUG, Hex Head, M18 x 1-1/2" GASKET, Spark Plug BRACKET, Support WASHER, Lock, 1/2" BRACE, Exhaust, Outlet CAPSCREW, Hex Head, 3/8″-16 x 1-1/4" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8" CAPSCREW, Hex Head, 1/2″-13 x 1" CAPSCREW, Hex Head, 3/8″-16 x 1-3/8"

Continued PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

43

FORM 6260-6 © 12/2011

027.01

W A U K E S H A

35

36

40 41

39

42

39 40 37 38

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

44

FORM 6260-6 © 12/2011

027.01 TURBOCHARGERS GROUPS 27, 29, 47, 48, 93 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 48

35 36

199515G 168334E

1 1

1 1

CONNECTION, Exhaust, Flexible COUPLE, V-Band GROUP 93

37 38 39 40 41 42

207825 207829 207828 209424 28799 28357

1 1 2 2 8 8

1 1 2 2 8 8

TEE, Exhaust Bypass SLEEVE, Exhaust Bypass FLANGE, Exhaust Bypass GASKET, Exhaust Bypass SCREW, Flange, Stainless Steel, 3/8"-16 x 1-1/2" WASHER, Lock, Stainless Steel, 3/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

45

FORM 6260-6 © 12/2011

028.00

W A U K E S H A

2

14

11

9 6

12

7

7

13 1

5

8

4 3 18

19

9

10 17

15 16

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

46

FORM 6260-6 © 12/2011

028.00 ALTERNATOR GROUPS 28 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 28

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

69677C 200073G 168981C 163391B 119977 21352 21052 21360 Y18813K 21521 21205 B363 21430 A199868B 740270 A214117 21275 21050 21173

1 1 1 1 1 6 7 1 2 1 1 1 1 1 1 1 4 4 4

1 1 1 1 1 6 7 1 2 1 1 1 1 1 1 1 4 4 4

ALTERNATOR, 24V, 50 Amp (With internal regulator) BRACKET, Alternator BRACKET, Alternator Tension PULLEY, Alternator SPACER SCREW, Hex Head, 3/8"-16 x 1-1/4" WASHER, Lock, 3/8" SCREW, Hex Head, 3/8"-16 x 1-3/4" WASHER, Flat, 1/2" SCREW, Hex Head, 1/2"-13 x 6-1/4" NUT, Hex, 1/2"-13 WASHER SCREW, Hex Head, 1/2"-13 x 1-3/8" V-BELT (Set of 2) HARNESS, ESM Alternator BOX, Alternator Junction - Assembly SCREW, Hex Head, 1/4"-20 x 3/4" WASHER, Lock, 1/4" NUT, Hex, 1/4"-20

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

47

FORM 6260-6 © 12/2011

029.00

W A U K E S H A

4

3 12 4

10 4

9

8 11 3

1 6

4

7

8

5 1 2 5

7 6

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

48

FORM 6260-6 © 12/2011

029.00 TURBOCHARGER AIR CONNECTIONS GROUP 29 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 29

1 2 3 4 5 6 7 8 9 10 11 12

207826N 207826M 207826L 161703A 153402R 155248F 21373 76911 28641 290625A 290625B 164076G 211456A

2 2 2 2 4 2 4 4 2 2 2 2 2

2 4 2 4 4 2

ELBOW, Compressor Discharge ELBOW, Compressor Discharge ELBOW, Compressor Discharge (Draw Thru Applications) HOSE, 3.51" x 3.66" CLAMP, Hose, 3.55" – 3-7/8" O-RING CAPSCREW, 3/8"-16 x 4" WASHER, 13/32" x 7/8" x 1/8" PLUG, Pipe, Socket Head, 3/4" NPT O-RING O-RING RING, Retainer SLEEVE, Coupling

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

49

FORM 6260-6 © 12/2011

029.10

W A U K E S H A

28

29

11 7

5 6

5

30

6

23

20 8

27 9

31

4 2 3

8

6 7 12

10

32

9 15

33

12 10

11

9 13

33

22

18 25 1 14

17 16 19

19 21 19

6

26

32

20 31

2

24 22

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

50

FORM 6260-6 © 12/2011

029.10 TURBOCHARGER OIL CONNECTIONS GROUP 29 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 29

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

209478E 199108B A214129V A214129S A214129T A214129U 21982 39150 Y18813H 157332B 207313K 21362 21052 63809D 209478D 199111D 211629M 63722C 169158 194769G 118566X 199143E 199143D 177053 194769K 21348 211629L 78204B 78212D 211755R 21189 21431 Y18813K A157330H E157330D 26721 199108A

1 2

1 2 1

1 1 1 4 8 6 2 6 4 2 4 1 1 1 1 1 1 3 2 1 2 2 1 1 1 2 2 4 6 2 4 2

4 8 6 2 6 4 2 4 1 1 1 1 1 1 3 2 1 2 2 1 1 1 2 2 4 6 2 4 2

TUBE, Turbo, Oil, L.B. UNION, Tube, 1/2" x 1/2" TUBE, Turbo Oil Supply, LB-Assembly TUBE, Turbo Oil Supply, LB-Assembly TUBE, Turbo Oil Supply, RB-Assembly TUBE, Turbo Oil Supply, RB-Assembly CAPSCREW, Socket Head, 3/8"-16 x 1-1/4" WASHER, Socket Head Lock, 3/8" WASHER, Flat, 3/8" GASKET, Turbo Oil Inlet CLIP, 1/2" x 3/8" CAPSCREW, Stainless Steel, 3/8"-16 x 2" WASHER, Lock, 3/8" SPACER, 7/16" x 3/4" x 1" TUBE, Turbo, Oil, RB ELBOW, Male, 8 x 6 TUBE, Turbo Oil Drain, RB-Assembly CROSS, Pipe, 3/8" PLUG, Magnetic Drain, 3/8" CONNECTOR, Male, 1/2" x 3/8" PIPE, 3/8" x 1" GASKET, Turbo Oil Drain GASKET, Turbo Oil Drain VALVE, Check, 3/8" CONNECTOR, Male, 0.88" x 3/8" CAPSCREW, 3/8"-16 x 1" TUBE, Turbo Oil Drain, L.B.-Assembly ELBOW, Pipe, 3/8" BUSHING, Reducing, 1/2" x 3/8" BRACKET, Turbo Oil Tube Support NUT, Hex, 3/8"-16 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Flat, 1/2" FLANGE, Oil Drain - Assembly FLANGE, Oil Drain - Assembly CAPSCREW, Socket Head, 3/8"-16 x 1" UNION, Tube, 7/8" x 7/8

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

51

FORM 6260-6 © 12/2011

031.00

W A U K E S H A

6 5 4 1

3

2

13 15 8

7 9

14 15

10 9

5 8

12 11

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

52

FORM 6260-6 © 12/2011

031.00 GOVERNOR GROUP 31 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 31

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

214046 21431 21054 214072A 21051 WS808297 209561T 169013U 76911 21348 21189 21052 21313 21181 B277

1 4 4 1 5 4 1 2 2 1 1 1 1 1 2

1 4 4 1 5 4 1 2 2 1 1 1 1 1 2

GOVERNOR, Heinzmann 2080 (Serviced as complete assembly) CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" BRACKET, Governor Support WASHER, Lock, 5/16" CAPSCREW, Hex Head, M8 x 30mm BRACE, Tube Clip CLIP WASHER, Flat, 3/8" CAPSCREW, Hex Head, 3/8"-16 x 1" NUT, Hex, 3/8"-16 WASHER, Lock, 3/8" CAPSCREW, Hex Head, 5/16"-18 x 1" NUT, Hex, 5/16"-18 WASHER, Flat, 5/16"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

53

FORM 6260-6 © 12/2011

033.00

W A U K E S H A

10 9 2 4 12

13 9

6

8

1 11

5 14 9

3 9 10

12 10 13

7

15

9 9

12

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

54

FORM 6260-6 © 12/2011

033.00 GOVERNOR LINKAGE GROUP 33 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 33

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

A214057D A214057 A214057C • 214057D • 214057 • 214057C • 208434D • 208434E • 21193 • B6933 214271A 211220X 214271 211221 209155B B9059 21360 21357 21317 158417 21357 26745

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

1 1 5 2 1 1 2 2 1 1

1 1 4 2 1 1 1 1

ROD ASSEMBLY, Governor ROD ASSEMBLY, Governor ROD ASSEMBLY, Governor (Draw Thru) • ROD, Governor • ROD, Governor • ROD, Governor • END, Rod • END, Rod • NUT, Hex, 3/8" (LH) • NUT, Hex, 3/8" (RH) LEVER, Governor LEVER, Governor LEVER, Throttle BUSHING, Splined WASHER, Flat NUT, Elastic Lock, 3/8”-16 CAPSCREW, Hex Head, 3/8”-16 x 1-3/4” CAPSCREW, Hex Head, 3/8”-16 x 1-1/2” (Draw Thru) CAPSCREW, Hex Head, 5/16”-18 x 1-1/2” NUT, Elastic Lock, 5/16”-18 CAPSCREW, Hex Head, 3/8”-16 x 1-1/2” PIN, Roll, 1/8” x 1”

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

55

FORM 6260-6 © 12/2011

035.00

W A U K E S H A

5 6

2

7

9 11 2

4 8

14

3

9 2

10

14

11 13

5

1 34 12

34 13 22 15 16 1

17

22

23

18 19 20 21 35 28 27

25

26

24

31 32

29 30

33

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

56

FORM 6260-6 © 12/2011

035.00 INTERCOOLER GROUP 35 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 35

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

H168282M C168282P F168282N • 168282M • 168282P • 168282N • C100834L • 78204F • 168934B • 78207S • 100919B • 162192C • 199030H • 116015R • 100919Q • 164004D • 63722N • 63602A • 63602 • 76400 • 154981F • 78209C • B10168 • 65110E • 78209W • B9129 • 168335 • 168284E • 21352 • 21052 • 26750 • 168329C 168317E 168316F 290023 28283 Y18813P 26474 21233 164688 28800

1 1 1 2 2 2 1 1 2 1 2 1 2 1 2 1 2 2 4 2 2 2 2 2 2 4 2 72 72 8 4 1 1 8 8 8 4 4 2 4

2 2 1 1 2 1 2 1 2 1 2 1 2 2 4 2 2 2 2 2 2 4 2 72 72 8 4 1 1 8 8 8 4 4 2 4

INTERCOOLER - Assembly INTERCOOLER - Assembly (Draw Thru Appications) INTERCOOLER - Assembly • INTERCOOLER • INTERCOOLER (Draw Thru Appications) • INTERCOOLER • PIPE, Intercooler Inlet/Outlet-Assembly • PIPE, Cross, Reducing • PIPE, 1-1/4" x 2-1/4" • ELBOW, 1-1/4" x 45° • PIPE, 1-1/4" x 5-1/2" • PIPE, Flex Coupling 45° Elbow x 1-1/4" • PIPE, 1-1/4" x 7-1/2" • TEE, Reducing • PIPE, 1-1/4" x 4" • PIPE, 1-1/4" x 9-3/4" • CROSS, 1-1/4" NPT • PIPE, 1-1/4" x 2" • PIPE, 1-1/4" x 1-5/8" • COCK, Drain • PIPE, 1/4" x 0.88" • COUPLING, Pipe, 1/4" • ELBOW • PIPE, 1/8" x 3" • COUPLING, Pipe, 1/8" • COCK, Drain, 1/8" • GASKET, Intercooler • PLENUM, Intercooler • CAPSCREW, 3/8"-16 x 1-1/4" • WASHER, Lock, 3/8" • PLUG, Pipe, Hex Head, 1/4" • STUD, 3/4" x 5" BRACKET, Intercooler, RB BRACKET, Intercooler, LB WASHER, Lock, 1/2", Grade 8 CAPSCREW, 1/2"-13 x 1-1/2", Grade 8 WASHER, Flat, 3/4" WASHER, Lock, 3/4" NUT, Hex, 3/4"-16 BUSHING, Reducing, 1-1/4"x 3/8" NUT, Flange, 3/4"-16, Grade 8

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

57

FORM 6260-6 © 12/2011

035.10

W A U K E S H A

15

10

9 8

4 12 14 4

13

11 3

16 2

17

1

18

7 6

1

5

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

58

FORM 6260-6 © 12/2011

035.10 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 35

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

169874B A211761K 211700M 209085C • 494228 21433 21054 21205 A214100L A214100M 214099 211755M 21348 Y18813H 21052 154813N B277 21051 21181

2 1 1 2 2 6 8 6 1 1 2 1 2 2 2 6 12 12 12

2 1 1 2 2 6 8 6 1 1 2 1 2 2 2 6 12 12 12

GASKET, Intercooler Inlet/Outlet TUBE, Intercooler Water Outlet-Assembly ELBOW, Intercooler Water Inlet ELBOW, Flex Coupling, 2" • SEAL, Coupling CAPSCREW, 1/2"-13 x 1-3/4" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13 TUBE, Pump to Intercooler, Rear-Assembly TUBE, Intercooler Water Outlet-Assembly COCK, Drain, 1/8" SUPPORT, Tube, Intercooler Water, Rear CAPSCREW, 3/8"-16 x 1" WASHER, Flat, 3/8" WASHER, Lock, 3/8" U-BOLT, 0.31"-16 x 2.25" x 3.12" WASHER, Flat, 5/16" WASHER, Lock, 5/16" NUT, 5/16"-18

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

59

FORM 6260-6 © 12/2011

035.20

W A U K E S H A

23

13

25 18

11

22

15 11 15 19

5

16 25

17 17

3 17 10 12

16 11

20

15

21 24 8

1

25

9 14 13 6 2 15 16

17

7

4

3

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

60

FORM 6260-6 © 12/2011

035.20 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 35

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

211755L 208938G 208706T • 494383 211761Z A211761X C208743 168006A 21352 21425 21052 Y18813H 21189 Y18813K 21054 B277 21051 21181 214120 168427C 48988H 78204H 21350 28365 209492E 154813N

1 1 2 2 1 1 1 1 2 2 2 4 3 3 2 8 8 8 1 1 1 1 1 1 1 6

1 1 2 2 1 1 1 1 2 2 2 4 3 3 2 8 8 8 1 1 1 1 1 1 1 6

BRACKET, Support Intercooler Water, Intermediate BRACKET, Support, Intercooler Water Outlet Tube COUPLING, Flexmaster • GASKET, Coupling TUBE, Intercooler Water Outlet, Front-Assembly TUBE, Pump To Intercooler, Front-Assembly HOSE, Flexible-Assembly UNION, Straight, Adapter, 2" CAPSCREW, 3/8"-16 x 1-1/4" CAPSCREW, 1/2"-13 x 1" WASHER, Lock, 3/8" WASHER, Flat, 3/8" NUT, 3/8"-16 WASHER, Flat, 1/2" WASHER, Lock, 1/2" WASHER, Flat, 5/16" WASHER, Lock, 5/16" NUT, 5/16"-18 BRACKET, Support Clip SUPPORT, Clip PIPE, 2" x 2" ELBOW, Pipe, 2" CAPSCREW, 3/8"-16 x 1-1/8" CAPSCREW, 1/2"-13 x 1-3/4" BRACKET, Extractor Front U-BOLT, 0.31"-16 x 2.25" x 3.12"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

61

FORM 6260-6 © 12/2011

035.30

W A U K E S H A

16

11 12

14

15

13 12 11

10 9 8

7

4

5

6

2

3

18

1

13 12

20

15

21

17

13 12

21

22 19 ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

62

FORM 6260-6 © 12/2011

035.30 INTERCOOLER INLET CONNECTIONS GROUP 35 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 35

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

C168528F C168527F 155248G 211637 21354 21052 153785A 21275 21280 21050 21173 21428 Y18813K 21054 21205 211412B 21433 120132A 169847D • 489679 168504D 168504E 209994C 28543 28677 21431

1 1 2 4 8 8 2 2 2 2 2 4 12 10 2 10 2 2 2 1 1

1 1 2 4 8 8 2 2 2 2 2 6 14 10 2 2 2 2

2 2 6 12

TUBE, Inlet, RH-Assembly TUBE, Inlet, LH-Assembly O-RING, 4.50" x 5.00" x 0.25", Silicon PLATE, Restraining CAPSCREW, 3/8"-16 x 1-3/8" WASHER, Lock, 3/8" CLAMP, 4-1/2" CAPSCREW, 1/4"-20 x 3/4" CAPSCREW, 1/4”-20 x 1” WASHER, Lock, 1/4" NUT, 1/4"-20 CAPSCREW, 1/2"-13 x 1-1/4" WASHER, Flat, 1/2" WASHER, Lock, 1/2" NUT, 1/2"-13 SUPPORT, Tube Clamp CAPSCREW, 1/2"-13 x 1-3/4" SPACER, 0.561" x 1" x 1/2" COUPLING, Tube, 4-1/2" • GASKET, Coupling ELBOW, Air/Gas Inlet, RB ELBOW, Air/Gas Inlet, LB ELBOW, Air/Gas Inlet PLUG, Pipe, Hex Head, 3/8" PLUG, Pipe, Hex Head, 1/2" CAPSCREW, 1/2"-13 x 1-1/2"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

63

FORM 6260-6 © 12/2011

041.00

W A U K E S H A

4

3

7

6

5

1 3

2

13

11

12 3

9 8 3

15 16

7 10

14

15 17

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

64

FORM 6260-6 © 12/2011

041.00 INTAKE MANIFOLD-GL STANDARD, GSI DRAW THRU GROUPS 41, 72 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 41

1 2 3 4 5 6 7 8 9 10 11

204141J 28478 26750 153895A 21433 Y18813K 21054 153146K 153147A 21431 21428 78282F

2 4 8 12 48 48 64 4 4 8 8 2

2 4 8 12 48 48 64 4 4 8 8 2

MANIFOLD, Intake PLUG, Pipe, Socket Head, 1/4" PLUG, Pipe, Hex Head, 1/4" GASKET, Intake Manifold CAPSCREW, Hex Head, 1/2″-13 x 3/8" WASHER, Plain, 1/2" WASHER, Lock, 1/2" COVER, Flange GASKET, Flange Cover CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" CAPSCREW, Hex Head, 1/2"-13 x 1-1/4" PLUG, Pipe, Square Head, 3/4" GROUP 72

12 13 14 15 16 17

209990 169568F 21467 21055 B5220 21225

2 2 4 8 4 4

ADAPTER, Manifold Inlet GASKET, MAnifold Inlet Adapter CAPSCREW, Hex Head, 5/8"-11 x 1-3/4" WASHER, Lock, 5/8" STUD NUT, Hex, 5/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

65

FORM 6260-6 © 12/2011

041.10

W A U K E S H A

1

4

6

5

10 26

9 8

27

7

25

2 3

14

23

28 17

16

18

22 12 33 11

13

32

21

24

15 20

31

19

29

35 30 34

16

17 36 39 16

38

38 37

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

66

FORM 6260-6 © 12/2011

041.10 INTAKE MANIFOLD, BUTTERFLY HOUSING-GSI GROUPS 41, 72 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 41

1 2 3 4 5 6 7 8 9

204241P 116861B 164560C 28438 78283A 153895A 21431 21054 Y18813K

2 4 4 2 2 12 48 48 48

MANIFOLD, Intake WASHER, Nylon PLUG, Nylon PLUG, Pipe, Slotted Head, Brass, 1/8" PLUG, Pipe, Countersunk Headless, 1/2" GASKET, Intake Manifold CAPSCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" WASHER, Plain, 1/2"

10 11 12

119035E 21430 21054 F204072A E204072 • 204072 • 204072A • 119060K • 168290B • 153990A • 168510 • 26012 • 26938 • 153267C • 21315 •21051 • 26786 • 208564T • 21282 • 21050 • 26745 156476C 168899 21343 21052 Y18813H 153271 153272A 21306 21315 21609 26786

2 8 8 1 1 1 1 2 4 4 2 4 4 1 1 1 1 1 1 1 1 1 2 4 4 4 4 2 8 4 8 4

GASKET, Butterfly Valve Housing CAPSCREW, Hex Head, 1/2"-13 x 1-3/8" WASHER, Lock, 1/2" VALVE, Butterfly, RB-Assembly VALVE, Butterfly, RB-Assembly • HOUSING, Butterfly Valve, LB • HOUSING, Butterfly Valve, RB • VALVE, Butterfly • BUSHING, Butterfly Valve Housing • SEAL, Butterfly Valve Shaft • SHAFT, Butterfly Valve • SCREW, Machine, Round Head, No. 10-32 x 1/2" • WASHER, External, Internal Shakeproof, No. 10 • LEVER, Butterfly Valve, LB • CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", LB • WASHER, Lock, 5/16", LB • PIN, Roll, 1/8" x 1-1/8", LB • LEVER, Butterfly Valve, RB • CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", RB • WASHER, Lock, 5/16", RB • PIN, Roll, 1/8" x 1-1/8", RB SHAFT, Cross, Butterfly Valve COVER, Cross Shaft CAPSCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Lock, 3/8" WASHER, Plain, 3/8" SPIDER, Universal Joint DISC, Universal Joint CAPSCREW, Hex Head, 5/16"-18 x 1/2" CAPSCREW, Hex Head, 5/16"-18 x 1-1/4" WASHER, External, Shakeproof, 5/16" PIN, Roll, 1/2" x 1-1/8"

GROUP 72

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

67

FORM 6260-6 © 12/2011

041.20

W A U K E S H A

26 27 25

24

23

28 29 28 3 4 31 33

32

32 30 7

21 19 22

20 16 5

15

6

18

36

1 9 12

17

7 3 4

37

10

35

38

14 13

40

2 39 8 11

41 34

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

68

FORM 6260-6 © 12/2011

041.20 BUTTERFLY VALVE HOUSING- DRAW THRU GROUP 72 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 72

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

E257472D F257472D • 119060K • 169902F • 153291B • 168290B • 26012 • 26938 • 257472D • 167824G • 21130 • 209486 • 26786 • 21284 • 21050 • 26549 • 211220Z • 21317 • 158417 • 26745 212977N 21470 Y18813M 21055 156476W 168899 21343 Y18813H 21052 153271 153272A 26322 21306 21609 26786 211454A 212977M 21437 Y18813K 21054 26750 21205 212977P

1 1 2 2 4 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 8 8 8 1 2 4 4 4 4 2 4 8 12 4 2 2 8 8 8 2 8 2

HOUSING, Butterfly Valve, RB HOUSING, Butterfly Valve, LB • VALVE, Butterfly • SHAFT, Butterfly Valve • SEAL, Oil • BUSHING • SCREW, Round Head, #10-32 x 1/2" • WASHER, Internal Teeth, #10 • HOUSING, Butterfly Valve • LEVER, Throttle Stop (LB only) • SCREW, Fillister Head, #10-32 x 1" (LB only) • SPRING, Compression (LB only) • PIN, Roll (LB only) • SCREW, Hex Head, 1/4"-20 x 1-1/4" (LB only) • WASHER, Lock, 1/4" (LB only) • PIN, Roll (LB only) • LEVER, Throttle (RB only) • SCREW, Hex Head, 5/16"-18 x 1-1/2" (RB only) • NUTSTOP, 5/16"-18 (RB only) • PIN, Roll (RB only) O-RING SCREW, Hex Head, 5/8"-1 x 1-1/4" WASHER, Flat, 5/8" WASHER, Lock, 5/8" SHAFT, Regulating Cross COVER, Cross Shaft SCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Flat, 3/8" WASHER, Lock, 3/8" SPIDER, Universal Joint DISC, Universal SCREW, Hex Head, 5/16"-18 x 1-1/8" SCREW, Hex Head, 5/16"-18 x 1/2" WASHER, External Teeth, 5/16" PIN, Roll ELBOW, Air/Gas O-RING SCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Flat, 1/2" WASHER, Lock, 1/2" PLUG, Pipe, 1/4" NUT, Hex, 1/2"-13 O-RING

NOTE: Items 8 – 14 are used with the left bank housing assembly only. Items 15 – 18 are used with the right bank housing only. PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

69

FORM 6260-6 © 12/2011

042.00

W A U K E S H A

3

2

5 4 8 2 1 13 11 8

14

12

7 6

1

18 15

11

16 19 9 15 11

17

10

18

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

70

FORM 6260-6 © 12/2011

042.00 EXHAUST MANIFOLD GROUP 42 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 42

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

KA204342X MA204342X • A204342X • A204442E • A204542E •• 78283C • 199942 • 168055 • 168055A • 199942A • 41236E 169062 26398 Y18813K 21519 26916 153896B 176883 21433 28640 21054 169892F

1 1 10 1 1 48 8 8 2 2 10 2 4 52 24 24 12 24 24 24 48 12

1 1 10 1 1 48 8 8 2 2 10 2 4 52 24 24 12 24 24 24 48 12

MANIFOLD, Exhaust-Assembly, Right Bank MANIFOLD, Exhaust-Assembly, Left Bank • MANIFOLD, Right Bank (No. 1-5) • MANIFOLD, Right Bank (No. 6) • MANIFOLD, Left Bank (No. 6) •• PLUG, Pipe, Countersunk Head 1″ • RING, Insulating • PILOT, Manifold (Between Outer Sections) • PILOT, Manifold (Between Center Sections) • RING, Insulating • CLAMP, Hose CAP, Manifold (End Sections) CAPSCREW, Hex Head, 1/2″-13 x 1-5/8″ WASHER, Plain, 1/2″ CAPSCREW, Hex Head, 1/2″-13 x 5-1/2″ CAPSCREW, Hex Head, 1/2″-13 x 8-1/2″ GASKET, Exhaust Manifold SEAL, Ring CAPSCREW, Hex Head, 1/2″-13 x 1-3/4″ CAPSCREW, Ferry Head, 1/2″-13 x 1-3/4″ WASHER, Lock, 1/2″ ELBOW, Water Outlet

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

71

FORM 6260-6 © 12/2011

045.00

W A U K E S H A

5

13

2

1 11 15 14 6

8

16 10

7

3 3 12 5 4

9

4

5

5

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

72

FORM 6260-6 © 12/2011

045.00 GEAR COVER GROUP 45 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A200054F 163212D 44083 21430 21054 39152 28810 A200245H 200245H • 153097A • 78283D 163211D 21442 21443 B9940 199528 78283H

1 1 4 32 43 1 1 1 1 1 1 1 6 5 1 1 1

1 1 4 32 43 1 1 1 1 1 1 1 6 5 1 1 1

HOUSING, Gear-Assembly (See 045.10 for parts) GASKET, Gear Housing PIN, Dowel SCREW, Hex Head, 1/2"-13 x 1-3/8" WASHER, Lock, 1/2" WASHER, Socket Head Screw, Lock, 1/2" SCREW, Socket Head, 1/2"-13 x 1-3/8" COVER, Gear-Assembly COVER, Gear • SEAL, Oil, Front • PLUG, Pipe, Socket Head, 1-1/4" GASKET, Gear Cover, Complete SCREW, Hex Head, 1/2"-13 x 3" SCREW, Hex Head, 1/2"-13 x 3-1/4" WASHER, Flat, 5/8" PLUG, Hex Head, 5/8"-18 PLUG, Pipe, Socket Head, 1-1/4"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

73

FORM 6260-6 © 12/2011

045.10

W A U K E S H A

1

17 2

3

10 11 13

1

4 5

12

5

6

8 9 17

16 15

14 17 7

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

74

FORM 6260-6 © 12/2011

045.10 GEAR COVER, OIL THERMOSTAT HOUSING GROUP 45 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A200054F • 200054F • 153610 • 211887A • 211887 • 207202 • 169869A • 207201 • 21051 • 21312 • 169875 • 169876A • 169878 • 116861B • 169877 • 199083B • 157635 • 78283E

1 1 2 1 1 2 1 2 10 10 1 1 1 1 1 1 1 1

1 1 2 1 1 2 1 2 10 10 1 1 1 1 1 1 1 1

HOUSING, Gear - Assembly • HOUSING, Gear • SEAL, Thermostat • THERMOSTAT, 165° F (Nominal) • THERMOSTAT, 160° F (Nominal) • SPRING • GASKET, Bypass Valve • COVER, Bypass Valve • WASHER, Lock, 5/16"-18 • SCREW, Hex Head, 5/16"-18 x 7/8" • PLUNGER, Pressure Regulator • SPRING, Pressure Regulator • SCREW, Regulator Valve • WASHER, Nylon • PLUG, Pressure Regulator Valve • WASHER, Nylon, 1/2" • NUTSTOP, 1/2"-20 • PLUG, Socket Head, 1-1/2"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

75

FORM 6260-6 © 12/2011

055.00

W A U K E S H A

1

7 2 8

21

6

3

18 17 18 5

4

13

15

9

14 13

35

9

10

11

12

35 32

30

30 7

34

20

22

19

31

7

7

33

23

24

23

16 27 28

22 24

29

26

25

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

76

FORM 6260-6 © 12/2011

055.00 OIL FILTER BASE GROUP 55 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 55

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

44083 B4388 A214248A • 78283D • 214268 • 78283B 21054 21205 194769L 214203U 207585C 214203T 78212N 214266 214266A 214267 214263 295389E 296326 168681 211830K 78209W 194769E 194769D 214224S 214224T Y18813H 21052 21348 Y18813K 21205 21430 21425 21428 199111G

2 10 1 7 1 2 18 10 2 1 1 1 1 1 1 1 1 2 1 1 3 2 2 2 1 1 4 4 4 12 4 4 3 1 2

2 10 1 7 1 2 18 10 2 1 1 1 1 1 1 1 1 2 1 1 3 2 2 2 1 1 4 4 4 12 4 4 3 1 2

PIN, Dowel STUD, Grade 8, 1/2" x 2-3/16" BASE, Oil Filter-Assembly • PLUG, Pipe, Square Head, 1-1/4" • SIGHTGLASS • PLUG, Pipe, Square Head, 3/4" WASHER, Lock, 1/2" NUT, Hex, 1/2" CONNECTOR, Male TUBE, Oil Filter Drain VALVE, Ball TUBE, Oil Filter Drain BUSHING, Reducing, 1-1/4" x 1" SUPPORT, Oil Filter Base SUPPORT, Oil Filter Base BRACKET, Mounting SLEEVE, Oil Transfer O-RING GAUGE, Differential Pressure BUSHING, Reducing, 1-1/8" x 1/4" O-RING COUPLING, Pipe CONNECTOR, Male CONNECTOR, Male TUBE, Pressure Gauge (Low) TUBE, Pressure Gauge (High) WASHER, Flat, 3/8" WASHER, Lock, 3/8" SCREW, Heax Head, 3/8"-16 x 1" WASHER, Flat, 1/2" NUT, Hex, 1/2" SCREW, Heax Head, 1/2"-13 x 1-3/8" SCREW, Heax Head, 1/2"-13 x 1" SCREW, Heax Head, 1/2"-13 x 1-1/4" ELBOW, Male

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

77

FORM 6260-6 © 12/2011

055.10

W A U K E S H A

10

8

10

1

7 2

EARLY PRODUCTION

4

5 12 3

6

9 9 11

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

78

FORM 6260-6 © 12/2011

055.10 MICRO-FIBER OIL FILTERS GROUP 55 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 55

1 2 3 4 5 6 7 8 9 10 11 12

A214261A • 214261A • 212977V • 214260 A209531 214260A A214261 • 214260 • A214262 • 214261 295389D 78282D 306113A 199395B

1 1 1 1 1 1 4 4 4 2 5 5 5 5

1 1 1 1 1 1 4 4 4 2 5 5 5 5

BODY, By-Pass Kit • HOUSING, Oil Pressure, By-Pass • O-RING • ADAPTER, Oil Filter VALVE, Relief-Assembly ADAPTER, Pressure, By-Pass FILTER, Oil-Assembly • ADAPTER, Oil Filter • ELEMENT, Oil Filter Assembly (Includes o-ring) • HOUSING, Element, Oil Filter O-RING PLUG, Pipe, Square Head, 3/8" ADAPTER, Oil Filter (Spin-On)(Early Production) FILTER, Oil (Spin-On)(Early Production)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

79

FORM 6260-6 © 12/2011

055.20

25

W A U K E S H A

19

20

1

21

22

15 16

17

2

3

18 23

9

5

4

24

6

12

7

4 13 10 8

11

14

13

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

80

FORM 6260-6 © 12/2011

055.20 MICROSPIN CENTRIFUGE, ENGINE MOUNTED GROUP 55 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 55

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

214105 153375D 153376A 21052 29607 290193 292010 199111K 214154 177487G 169013P 21346 Y18813H 21189 B10168D 100831B 207585A 194769H 489249 489197 489196 489193 489191 489192 489555

1 1 1 6 4 4 4 1 1 2 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1

1 1 1 6 4 4 4 1 1 2 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1

MICROSPIN CENTRIFUGE, Bottom Drain ELBOW, Oil Filler GASKET WASHER, Lock, 3/8" CAPSCREW, Hex Head, 3/8"-16 x 1-1/2" WASHER, Flat, M12 CAPSCREW, Hex Head, M12 x 40 ELBOW, Male, 1/2" OD x 1/2" NPT TUBE, Oil Supply CLIP, 1" OD CLIP, 1/2" OD CAPSCREW, Hex Head, 3/8"-16 x 7/8" WASHER, Flat, 3/8" NUT, Hex, 3/8"-16 ELBOW, Street, 1/2" PIPE, 1/2" x 2" VALVE, Ball, 1/2" CONNECTOR, Male, 1/2" O-RING, Knob ROTOR, Assembly CLAMP, Ball O-RING INSERT, Paper O-RING KNOB

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

81

FORM 6260-6 © 12/2011

057.00

W A U K E S H A 12

3 4

2

5 1

11 5 10

9 20

6

19

7

18

21

14 13

17

16 23

15

22 8 24

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

82

FORM 6260-6 © 12/2011

057.00 FLYWHEEL HOUSING, BARRING DEVICE, MAGNETIC PICKUP GROUPS 57, 102, 290 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 57

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

200057T 200157E 21431 21054 44083 21466 21055 B4203 B421 B420 21338 21052 158876 B557A 199528 B9940

1 1 16 16 2 14 14 2 1 1 2 2 1 2 1 1

1 1 16 16 2 14 14 2 1 1 2 2 1 2 1 1

HOUSING, Flywheel, Front Section HOUSING, Flywheel, Rear Section CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" PIN, Dowel CAPSCREW, Hex Head, 5/8"-11 x 1-1/2" WASHER, Lock, 5/8" PIN, Dowel POINTER, Timing COVER, Timing Pointer CAPSCREW, Hex Head, 3/8"-16 x 1/2" WASHER, Lock, 3/8" PLATE, Name SCREW, Thread Cutting PLUG, Hex Head, 5/8"-18 WASHER, Copper GROUP 102

17 18 19 20 21 22 23

C151814B • 151813 • B3979 • 151814B • 151815 • 26594 21465 21055

1 1 1 1 1 1 3 3

1 1 1 1 1 1 3 3

PINION, Barring-Assembly • SHAFT, Barring Pinion • SPRING • BEARING, Barring Shaft • PINION, Barring Shaft • PIN, Roll, 1/4" x 1-1/2" CAPSCREW, Hex Head, 5/8"-11 x 1-1/4" WASHER, Lock, 5/8"

24

A295844D

1

1

PICKUP, Magnetic

GROUP 290

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

83

FORM 6260-6 © 12/2011

060.00

W A U K E S H A

26 25 1

10

2

24

12

38 32 31

36

30

29

35

28

13

27

3 30 39

31

36

11

37 37 36

37 36 22 39

23

31

34

30 16

31

13 18

36 38

14

20

30

15

21 8 6 5

33

9

35

17

19 7

2 1

36 35

4

36 35

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

84

FORM 6260-6 © 12/2011

060.00 JACKET WATER PUMP GROUP 60, 64 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 60

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

G200960D • 21251 • 28758 • 78282H • A159581E • 118925A • 161309C • 211442A • 78843C • 200456C • 157475J • 200960D • 200463C • 76400 • 78201N • 78204A • 154981J • 211442 • 78209C • 290144 154059E 21273 21173 21050 159580 200161B 153092B 44944 21193 21052 176883D 159624G 159624 159625C 21435 21437 21054 21205 153139C 164464T 164464U

1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 4 4 1 1 2 5 12 4 2 1 1

1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 4 4 1 1 2 5 12 4 2 1 1

PUMP, Water-Assembly • NUT, Lock, Elastic Stop, 1.0"-14 • WASHER, Plain • PLUG, Pipe, 1-1/4" • PULLEY, Water Pump • RING, Retaining • BEARING, Ball, Front • SEAL, Oil • BEARING, Ball, Rear • SHAFT, Water Pump • SEAL, Water Pump Shaft • BODY, Water Pump • IMPELLER, Water Pump • COCK, Drain and Vent • NIPPLE, Pipe, 1/4" x 2" • ELBOW, Pipe, 1/4" x 90° • NIPPLE, Pipe, Galvanized, 1/4" x 8-1/2" • SEAL, Oil • COUPLING, Pipe, 1/4" • O-RING BRACKET, Pipe CAPSCREW, Hex Head, 1/4" x 20 x 5/8" NUT, Hex, 1/4"-20 WASHER, Lock, 1/4" GASKET, Water Pump Cover COVER, Water Pump GASKET, Water Pump Cover to Gear Cover STUD, Water Pump NUT, Hex, 3/8"-24 WASHER, Lock, 3/8" O-RING, Square FLANGE, O-Ring FLANGE, Crankcase Water Inlet, RB ELBOW, Crankcase Water Inlet, LB CAPSCREW, Hex Head, 1/2"-13 x 2" CAPSCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13 GASKET, Crankcase Water Inlet Flange ELBOW, Crankcase Water Inlet, LB ELBOW, Crankcase Water Inlet, RB

Continued

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

85

FORM 6260-6 © 12/2011

060.01

W A U K E S H A

54

53

54

40

54

54 40 58

55

53 57

56

60

59

41 52 51 50 48 44

45 49 46

43

47 45

42

54

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

86

FORM 6260-6 © 12/2011

060.01 JACKET WATER PUMP GROUP 60, 64 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 60 (continued)

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

26750 C153645A • 153645A • 65623 • 111215 • 78116 • 28272 • 159578A • 161341 • 161339 • 161340B • 117488X • 44999Y • 161345A 21439 Y18813K A209617 118996

2 1 1 1 1 1 2 1 1 1 1 1 1 1 4 9 1 1

2 1 1 1 1 1 2 1 1 1 1 1 1 1 4 9 1 1

PLUG, Pipe, Hex Head 1/4" BRACKET, Idler Pulley-Assembly • BRACKET, Idler Pulley • FITTING, Grease • ELBOW, 90° • TUBE, Flexible • SCREW, Set, Socket Head, Cup Point, Nylok 5/16"-18 x 3/8" • PULLEY, Idler • SEAL, Grease • BEARING, Ball • SHAFT, Idler Pulley • RING, Retaining • RING, Retaining • COVER, Idler Pulley Bracket CAPSCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Plain, 1/2" BELT, Water Pump (Matched Pair) (Use with 10" Crankshaft Pulley) DECAL, Drain GROUP 64

57 58 59 60

153280F 214307 28253 21054

2 2 8 12

2 2 8 12

FLANGE, Water Pump Inlet GASKET, Water Pump Inlet CAPSCREW, Ferry Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" SERVICE REPAIR KITS

G-960-291

Water Pump Repair Kit (Water Pump Assembly G200960D) (Includes Items 1, 2, 5 – 10, 12, 13, , 17, 19, 24, 26, 30, 38, 58)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

87

FORM 6260-6 © 12/2011

061.00

W A U K E S H A

15

14 15

14

13 13

30

32

27 35

39

38 33

14

31 28

37

29 36 27 36

34

14

4

15 5

13

6

11

21

9

10

19

8

19 20

3

11

21

1

20 6 7

16

6

7 18 12 7

6 7

18 7 26

6

17

5 8 6 5

25 2

22 24

23

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

88

FORM 6260-6 © 12/2011

061.00 AUXILIARY WATER PUMP - HIGH CAPACITY GROUP 61 ITEM NO.

PART NUMBER

L7042 GSI

GL

1 2 1 1 13 16 12 8 1 1 1 1 1 6 5 7 1 1 3 2 2 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1

1 2 1 1 13 16 12 8 1 1 1 1 1 6 5 7 1 1 3 2 2 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1

DESCRIPTION GROUP 61

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

169561A 26997 169632P 169632R 21431 Y18813K 21054 21205 A214272 • 214272 •214279 •214280 214327 Y18813H 21052 21189 209151E 78210R 21428 119775A B8677 65623 154981A 78209C 76400 27432R A199868 78210H 209805E 954313 209972B 21343 209973 21352 A76883C 100907Z 118879C 208346P 74176 168006A

PUMP, Water SCREW, Set, Socket Head, Cup Point, Nylok, 3/8"-16 x 5/8" BRACKET, Auxiliary Water Pump BRACKET, Auxiliary Water Pump SCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Plain, 1/2" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13" TIGHTENER, Belt • TENSIONER, Rotary • PULLEY, Belt Tightener-Assembly • HARDWARE, Belt Tightener (Includes Bolt and Nut) SCREW, Socket Head - Countersunk, 3/8"-16 x 2-1/2" WASHER, Plain, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 PIPE, 1-1/2" x 3-3/4" ELBOW, Reducing, 2" x 1-1/2" SCREW, Hex Head, 1/2"-13 x 1-1/4" PLATE, Instruction (Use Ball Bearing Grease) BUSHING, Reducing, 1/4" x 1/8" FITTING, Grease, 1/8" PIPE, 1/4" x 3" COUPLING, Pipe, 1/4" COCK, Drain, Brass, 1/4" PULLEY, Auxiliary Water Pump BELT, Water Pump (Set of Two Matched Belts)(With 10" Crankshaft Pulley) ELBOW, Reducing, 2-1/2” x 2” PIPE, 2” x 4-1/4” U-BOLT, 3/8" x 2-1/2" x 3-1/4" BRACKET, Support SCREW, Hex Head 3/8”-16 x 3/4” SUPPORT, Pipe SCREW, Hex Head 3/8”-16 x 1-1/4” PIPE, Assembly PIPE, Threaded Both Ends, 2-1/2" x 2-1/2" FLANGE, Pipe, 2-1/2" PIPE, 2” x 8” ELBOW, 2” UNION, 2”

Continued

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

89

FORM 6260-6 © 12/2011

061.01

W A U K E S H A

40

43

42

44

41

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

90

FORM 6260-6 © 12/2011

061.01 AUXILIARY WATER PUMP - HIGH CAPACITY GROUP 61 ITEM NO.

PART NUMBER

L7042 GSI

GL

1 1 1 1 1 1

1 1 1 1 1 1

DESCRIPTION GROUP 61 (continued)

40 41 42 43 44

C208743 78116 208063H 208063J 48988H 7447Y

HOSE Assembly, Flex, 45" HOSE, Assembly,Flex, 9" VALVE, Temperature Control, 130° F (Intercooler Water Temperature) VALVE, Temperature Control, 85° F (Intercooler Water Temperature) PIPE, Threaded Both Ends, 2" x 2" (Less Temperature Control Valve) PIPE, Threaded Both Ends, 2" x 3-1/2" (Less Temperature Control Valve) SERVICE REPAIR KITS

G-960-256 496872 496867

Auxiliary Pump Repair Kit (Water Pump Assembly 169561A) Temperature Control Valve Rebuild Kit (Water Pump Assembly 208063H) Temperature Control Valve Rebuild Kit (Water Pump Assembly 208063J)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

91

FORM 6260-6 © 12/2011

064.00

W A U K E S H A 3

8

1

3 6

5

4

7

6 2 1

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

92

FORM 6260-6 © 12/2011

064.00 WATER INLET – CENTER GROUP 64 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 64

1 2 3 4 5 6 7 8

A214264 74113 214307 28253 21054 159991U •494351 A209629A 78282J

2 1 2 8 8 2 1 1 1

2 1 2 8 8 2 1 1 1

ELBOW, Water Inlet - Assembly PLUG, Pipe, Square Head, 2" GASKET SCREW, Flanged Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" COUPLING, Dresser • GASKET HEADER, Water Inlet PLUG, Pipe, Square Head, 1-1/2"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

93

FORM 6260-6 © 12/2011

064.10

19

W A U K E S H A

18

17

16 1

7 6 5 20

8

23 21 22

15

9 4

11 10

11 2 15

3

12 14 13

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

94

FORM 6260-6 © 12/2011

064.10 WATER INLET – SIDE GROUP 64 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 64

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

AA167309R • A167309R • 207379F • 208293E • 21490 • 21047 • 21229 • 78212J • 78212K • 73413A F135280B 214307 DA153280B 21431 21054 159991U •494351 199111J 211895V 194769E 78212C 214038H 21392 21053 Y18813J

1 1 1 1 8 8 8 1 1 1 1 1 1 8 8 2 1 1 1 1 1 2 4 4 4

1 1 1 1 8 8 8 1 1 1 1 1 1 8 8 2 1 1 1 1 1 2 4 4 4

HEADER, Water Inlet - Assembly • HEADER, Water Inlet - Assembly • GASKET, Self Centering • FLANGE • SCREW, Hex Head, 3/4"-10 x 2-3/4" • WASHER, Lock, 3/4" • NUT, Hex, 3/4"-10 • BUSHING, Reducing, 1" - 2/5" • BUSHING, Reducing, 1" - 3/8" • Cock, Drain ELBOW, Water Inlet - Assembly GASKET ELBOW, Water Inlet - Assembly SCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" COUPLING, Dresser • GASKET ELBOW, Male, 1/4" TUBE, Vent CONNECTOR, Male BUSHING, Reducing, 1/2" - 1/4" STRAP SCREW, Hex Head, 716"-14 x 1" WASHER, Lock, Lock, 7/16" WASHER, Flat, 7/16"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

95

FORM 6260-6 © 12/2011

068.00

W A U K E S H A 23

21

22

9

19

24 26

18

20 27

26 20

9 28

25

29

7 5

8

6

11

4

10 1 2

12 3

14 15

13 16 20 17

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

96

FORM 6260-6 © 12/2011

068.00 AIR/GAS MOTORIZED PRELUBE PUMP GROUP 68 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 68

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

48988H 78208P 74113 48797M 154909E 209927 153462P 78282F 199111G 214203L 78204E 194769L A211416A 28763 177053D 153127B 21352 208473H 208478 21052 21444 Y18813K 21054 119977 21362 Y18813H 21354 209927D 78209G

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 6 3 3 3 3 3 4 1 1 1

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 6 3 3 3 3 3 4 1 1 1

NIPPLE, Pipe, 2" x 2" TEE, Pipe, 2" PLUG, Pipe, Square Head, 2" BUSHING, Reducing 2" to 1" NIPPLE, Pipe, 1" x 1-1/2" NIPPLE, Pipe, 1" x 2" STRAINER, Oil PLUG, Pipe, Square Head, 3/4" ELBOW, Flex TUBE, Oil - Oil Pan to Prelube Pump ELBOW, Pipe, 1" x 90° CONNECTOR, Flex TUBE, Oil Assembly, Oil Supply SPRING, Wave VALVE, Check GASKET, Flange SCREW, Hex Head, 3/8"-16 x 1-1/4" BRACKET, Prelube Motor PUMP, Prelube (Serviced as complete assembly) WASHER, Lock, 3/8" CAPSCREW, Hex Head, 1/2"-13 x 3-1/2" WASHER, Plain, 1/2" WASHER, Lock, 1/2" SPACER CAPSCREW, Hex Head, 3/8"-16 x 2" WASHER, Plain, 3/8" SCREW, Hex Head, 3/8"-16 x 1-3/8" NIPPLE, Pipe, 1" x 1-1/2" COUPLING, Pipe, 1"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

97

FORM 6260-6 © 12/2011

069.00

W A U K E S H A

11

10 15 12 13 11

13

14

9

16

17

18 7

8

19

6

4 4

5 3 5

1

2

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

98

FORM 6260-6 © 12/2011

069.00 AIR/GAS PRELUBE PUMP GROUP 69 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 69

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

208479C • 44408B 209948A 209824E 209948 78212D 194840H 199111K 214129B 169013R 199809B 214009Y 194769G C208882A 209953J 214009R 194769H 211911 211910W

1 1 1 2 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1

1 1 1 2 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1

MOTOR, Air/Gas (Serviced as complete assembly) • KEY, Square, 3/16" x 3/16" x 1-5/8" NIPPLE, Pipe, 3/8" x 3" ELBOW, Pipe, 3/8" x 90° NIPPLE, Pipe, 3/8" x 1-1/2" BUSHING, Reducing, 1/2" to 3/8" LUBRICATOR, Air Starter (Serviced as complete assembly) ELBOW, Flex TUBE, Air, Air Supply to Air/Gas Motor CLIP, Tube ELBOW, Flex TUBE, Air, Air Supply to Air/Gas Motor CONNECTOR, Flex BRACKET, Connector TUBE, Air, Air Supply to Air/Gas Motor TUBE, Air CONNECTOR, Flex LABEL, Warning LABEL, Warning

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

99

FORM 6260-6 © 12/2011

070.00

W A U K E S H A

35 34 32

20 33

19 15

20 21

16 16

27

28 21

22 23 24 29

25

30 31

26

5

5

13 11

6

3

2

2

37 39

11

3

12

38

2

8 8

8 16

15

3

10

2

2

3

36

3

2 9

15

7

16

16

36

16

16

1

14 16

2

15

4

3 5 2 2

5

3

2

2

8

5 3

18 2

2

8

17

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

100

FORM 6260-6 © 12/2011

070.00 BREATHER GROUP 70 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 70

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

305955F • 490078 Y18813H 21052 21360 21189 208112K 208112M 21348 21362 119977 208112J 177487X A214102R A214102N 214102J B7780 41236T 100831A 168439M 307098 41236R AA214102P AA214102M • A214102P • A214102M • 85641 • A305558C • 305017K • 21604 • 294765 • 290592A 305445R 293242 21051 WS808297 A211456C 209992E 209992D 164076H 168373B A208117A 21052 28468

1 1 25 19 4 9 1 1 11 4 4 2 2 1 1 1 4 8 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 4 4 4 1 1 1 1 2 1 2 2

1 1 25 19 4 9 1 1 11 4 4 2 2 1 1 4 8 1 1 1 2 1 1 1 1 1 2 2 1 1 4 4 4

1 1 2 2

SEPARATOR, Oil • ELEMENT, Oil Filter Separator WASHER, Flat, 3/8" WASHER, Lock, 3/8" SCREW, Hex Head, 3/8"-16 x 1-3/4" NUT, Hex, 3/8"-16 SUPPORT, Breather SUPPORT, Breather SCREW, Hex Head, 3/8"-16 x 1" SCREW, Hex Head, 3/8"-16 x 2" SPACER SUPPORT, Breather Tube CLIP, Tube TUBE, Breather Outlet-Assembly TUBE, Breather Outlet-Assembly (Draw Thru) TUBE, Breather Inlet HOSE CLAMP, Hose PIPE, 1/2" x 1-11/16" Threaded Both Ends ELBOW, Reducing, 1/2" - 3/4" ELBOW, Formed Hose CLAMP, Hose VALVE, Breather Adjusting-Assembly VALVE, Breather Adjusting-Assembly (Draw Thru) • TUBE, Breather Adjusting Valve-Assembly • TUBE, Breather Adjusting Valve-Assembly (Draw Thru) • SEAL, Oil • SHAFT, Breather Butterfly Valve-Assembly • PLATE, Breather Butterfly • WASHER, Lock, External Shakeproof, No. 8 • SCREW, Slotted Head, M4 x 8 • SCREW, Set, Slotted GASKET, Breather WASHER, Flat, M8 WASHER, Lock, 5/16" SCREW, Hex Head, M8 x 30mm SLEEVE, Coupling (Draw Thru) O-RING (Draw Thru) O-RING (Draw Thru) RING, Retaining (Draw Thru) GASKET, Breather TUBE, Breather-Assembly WASHER, Lock, 3/8" SCREW, Flanged Head, 3/8"-16 x 1-1/4"

Continued PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

101

FORM 6260-6 © 12/2011

070.01

W A U K E S H A

50

45 44 40

49 47

46

48

43 42

40 41 42

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

102

FORM 6260-6 © 12/2011

070.01 BREATHER GROUP 70 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 70 (continued)

40 41 42 43 44 45 46 47 48 49 50

109263 209561T 169013Y 209134D 169013Z 157336 Y18813K 21054 21437 21354 166420B

2 1 2 1 1 1 1 1 1 1 1

2 1 2 1 1 1 1 1 1 1 1

CLAMP, Hose BRACE, Tube Clip CLIP, Tube BRACE, Tube Support CLIP, Tube SPACER WASHER, Flat, 1/2" WASHER, Lock, 1/2" SCREW, Hex Head, 1/2"-13 x 2-1/4" SCREW, Hex Head, 3/8"-16 x 1-3/8" SEPARATOR, Oil

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

103

FORM 6260-6 © 12/2011

077.00

W A U K E S H A

15 22

18 3

23

17 27 11

24

12

13

18

10 17

1 9

18

2

8

4

16 26

19

25

20 5

6 7 25 15 18 17

14 20 21

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

104

FORM 6260-6 © 12/2011

077.00 WATER MANIFOLD GROUP 77 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 77

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

J204677 • 78282F • 78282J • 26750 • 28677 • 78282H • 168681K • B6280 176586 208936 21350 21052 208706T • 494383 208938J 21425 21428 Y18813K 21054 28785 169576B 26932 208952 214308 21423 73413A 208938D 208938F

1 3 1 1 3 2 1 1 12 12 48 48 12 24 1 8 4 12 14 1 2 1 1 1 2 2 1 1

1 3 1 1 3 2 1 1 12 12 48 48 12 24 1 8 4 12 14 1 2 1 1 1 2 2 1 1

MANIFOLD, Water • PLUG, Pipe, Square Head, 3/4" • PLUG, Pipe, Square Head, 1-1/2" • PLUG, Pipe, Hex Head, 1/2" • PLUG, Pipe, Hex Head, 1/2" • PLUG, Pipe, Square Head, 1-1/4" • BUSHING, Reducing, 2" to 3/8" • BUSHING, Reducing, 3/4" to 3/8" GASKET, Water Outlet Elbow ELBOW, Water Outlet CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Lock, 3/8" COUPLING, Flexmaster • GASKET (Marked With Blue Dot) BRACKET, Support, Front CAPSCREW, Hex Head, 1/2"-13 x 1" CAPSCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Plain, 1/2" WASHER, Lock, 1/2" SCREW, Shoulder, 1/2"-13" WASHER, Bellevelle, 1/2" NUT, Flex Loc, 1/2"-13" PLATE, Cover GASKET, Cover Plate CAPSCREW, Hex Head, 1/2"-13 x 7/8" COCK, Drain, 3/8" BRACKET, Support, Right Rear BRACKET, Support, Left Rear

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

105

FORM 6260-6 © 12/2011

078.00

16

W A U K E S H A

17 10

12

10

6 2

18 23

6 22

9 8

25

20

24

11 3

21 14

7

1

18 15

5 4 13 28 19

29

17

15

27 31 30

26

29

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

106

FORM 6260-6 © 12/2011

078.00 JACKET WATER THERMOSTAT HOUSING GROUPS 21, 60. 77, 78 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 77

1 2 3 4 5 6 7

8 9 10

208939A A204478 • 153610 21350 21052 208943A 211887A 211887B 211887G 78283J 26743 73413A

1 1 6 10 10 2 1 5 6 4 1 2

1 1 6 10 10 2 1 5 6 4 1 2

GASKET, Cluster Thermostat Housing HOUSING, Cluster Thermostat • SEAL, Thermostat CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Lock, 3/8" GASKET, Upper Bypass Tube THERMOSTAT, 165° F (74° C) Standard ( Nominal) THERMOSTAT, 170° F (77° C) Standard ( Nominal) THERMOSTAT, 220° F (104° C) Nominal, High Temperature PLUG, Pipe, Socket Head, 1/2" PLUG, Pipe, Hex Head, 1/8" COCK, Vent, 3/8" GROUP 78

11 12 13 14 15 16 17 18

19 20 21

208816L 208816M 208816N 208816P 167392A 21428 21054 159991 • 499706 159991P 28253 48797Z 78282D

1 1 1 1 2 8 12 2 4 2 4 1 1

1 1 1 1 2 8 12 2 4 2 4 1 1

TUBE, Upper Bypass Tube, RB TUBE, Upper Bypass Tube, LB TUBE, Lower Bypass, RB TUBE, Lower Bypass, LB GASKET, Lower Bypass Tube CAPSCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" COUPLING, 3" • GASKET, Coupling COUPLING, 3", High Temperature CAPSCREW, Ferryhead, 1/2"-13 x 1-1/2" BUSHING, Reducing, Galvanized, 1/2" to 3/8" PLUG, Pipe, Square Head, 3/8"

22 23 24 25

208949B 208943A 21431 21054

1 1 4 4

1 1 4 4

FLANGE, Water Outlet GASKET, Water Outlet Flange CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2"

GROUP 21

GROUP 60 26 27 28 29 30 31

78282H 167424 167425 167409A 28269 21052

2 1 1 2 8 8

2 1 1 2 8 8

PLUG, Pipe, Square Head, 1-1/4" ELBOW, Water Bypass, RB ELBOW, Water Bypass, LB GASKET, Bypass Elbow CAPSCREW, Ferry Head, 3/8"-16 x 1" WASHER, Lock, 3/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

107

FORM 6260-6 © 12/2011

080.00

W A U K E S H A

18 17 15

20 25

26

24

19

14

2

16

27 22

5 21

9 11 2

13

14

23 13

1

10 11 8 7

7

9

8 11

12 10 11

3

4

35 6 32 29

33 34

29

36 32

30

28

31

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

108

FORM 6260-6 © 12/2011

080.00 OIL PUMP GROUP 80 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 80

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

AA200380 • A200380 •• 200380 ••• 63970D •• 21350 •• 21052 •• 26807 •• X200282E ••• 117496B •• A200184C •• 200083B •• A200185B ••• 153053 •• 153050D •• 21013 •• 26734 •• 200251C •• 200351A • 199083C • 153058 • 27261P • 156305B • 156304 • 156303 153061C B2984 21209 21054 B2223 211514 153127B 21352 21371 21052 211565A 208601A 21431 28677

1 1 1 2 14 14 2 1 2 2 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 10 10 10 2 1 2 2 2 4 1 1 4 2

1 1 1 2 14 14 2 1 2 2 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 10 10 10 2 1 2 2 2 4 1 1 4 2

PUMP, Oil-Assembly • PUMP, Oil-Assembly •• BODY, Oil Pump ••• BUSHING, Oil Pump Body •• CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" •• WASHER, Lock, 3/8" •• PIN, Roll, 3/8" x 13/16" •• COVER, Oil Pump ••• BUSHING, Oil Pump Cover •• GEAR, Oil Pump Driven-Assembly •• SHAFT, Idler Gear •• GEAR, Oil Pump Idler ••• BUSHING, Idler Gear •• GASKET, Oil Pump Cover •• KEY, Woodruff, No. 16 •• PIN, Roll, 1/4" x 2-1/4" •• GEAR, Oil Pump Drive •• GEAR, Oil Pump Drive • WASHER, Relief Valve • NUT, Lock, Relief Valve • SPRING, Relief Valve • SCREW, Relief Valve Sleeve • SLEEVE, Relief Valve • PLUNGER, Relief Valve GASKET, Oil Pump STUD, Oil Pump NUT, Hex, 1/2"-20 WASHER, Lock, 1/2" PIN, Dowel MANIFOLD, Lube Oil Pump GASKET, Flange CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" CAPSCREW, Hex Head, 3/8"-16 x 3-1/2" WASHER, Lock, 3/8" FLANGE GASKET CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" PLUG, Pipe, Hex Head, 1/2" SERVICE REPAIR KITS

G-980-152

1

1

Oil Pump Repair Kit (Oil Pump Assembly AA200380)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

109

FORM 6260-6 © 12/2011

085.00

W A U K E S H A

1

2

3

4

5

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

110

FORM 6260-6 © 12/2011

085.00 AIR FUEL CONTROL - GSI GROUP 85 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 85

1 2 3 4 5

A740735 A740106D AA740295 AA740121 740122C

1 1 6 6 2

HARNESS, Oxygen Sensor SENSOR Assembly, Exhaust Oxygen HARNESS, CAN, 2 Stepper Motors SENSOR, Temperature ADAPTER, RTD

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

111

FORM 6260-6 © 12/2011

093.00

W A U K E S H A

25

17

31

10 22

28

6 26

29

24 25

7

30

1

31

27

2 19 30

31

31 22 2

12

4

14 18 3 8 15 9 11

23

12

5

7

13 3

21 15 6

14 11 20

5

4

16

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

112

FORM 6260-6 © 12/2011

093.00 WASTEGATE AND CONNECTIONS GROUP 93 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 93

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

168847F 169013K 73413A 194769 194769A 199111B 199111C 26943 28311 21343 118566X 208732P 208732N 208732H 295645G 208732D 295645G 295645H 159364C 199109B 78208B 214067T 214067S 214067M 214067P 214067R 214067V Y18813H 28357 209493 21350 78209W 65110Y 199111H 211636T 211636U 21189 21052

1 3 2 3 2 3 2 8 8 3 2

2 2 2 2 2 8 3 2 1 1 1 1 1 1 3 8 1 2 2 2 2 1 1 4 4

1 3 2 3 2 3 2 8 8 3 2 2 2

8 3 2 1 1 1 1 1 1 3 8 1 2

4 4

SUPPORT, Clip CLIP, Tube COCK, Drain CONNECTOR, Male, 3/8” x 1/4” NPT CONNECTOR, Male, 3/8” x 3/8” NPT ELBOW, Male, 3/8” x 1/4” NPT ELBOW, Male, 3/8” x 3/8” NPT NUT, Hex Jam, 3/8”-24 NUT, Hex, Stainless Steel, 3/8”-24 CAPSCREW, Hex Head, 3/8”-16 x 3/4” PIPE, 3/8” REGULATOR, Wastegate Bypass (700-1000 rpm) REGULATOR, Wastegate Bypass (1001-1200 rpm) REGULATOR, Wastegate Bypass (3000 ft. and Below) REGULATOR, Wastegate Bypass ( Above 3000 ft.) REGULATOR, Wastegate Bypass (Intermittent Duty) REGULATOR, Wastegate Bypass (Draw-Thru/Continuous Duty) REGULATOR, Wastegate Bypass (Draw-Thru/Continuous Duty) STUD TEE, Male Branch TEE, Pipe TUBE, Wastegate Pressure, LB TUBE, Wastegate Pressure, RB TUBE, Wastegate Water In, LB TUBE, Wastegate Water In, RB TUBE, Wastegate Water Out, LB TUBE, Wastegate Water Out, RB WASHER, Flat, 3/8” WASHER, Lock, Stainless Steel, 3/8"-24 BRACKET, Tube Support CAPSCREW, Hex Head, 3/8”-16 x 1-1/8” Coupling, Pipe, 1/8" PIPE, Threaded Both Ends, 1/8" x 1" ELBOW, Male, 3/8" TUBE, Wastegate Vent, RH (Draw Thru) TUBE, Wastegate Vent, LH (Draw Thru) NUT, Hex, 3/8" WASHER, Lock, 3/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

113

FORM 6260-6 © 12/2011

204.00

W A U K E S H A

1

4 3

6

2

5 4 3

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

114

FORM 6260-6 © 12/2011

204.00 ELECTRIC STARTING GROUP 204 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 204

1 2 3 4 5 6

60883B 60883 21466 21055 O164307A O164307C

1 1 6 6 1 1

1 1 6 6 1 1

MOTOR, Starting - LB MOTOR, Starting - RB SCREW, Hex Head, 5/8"-11 x 1-1/2" WASHER, Lock, 5/8" CABLE CABLE

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

115

FORM 6260-6 © 12/2011

205.00

W A U K E S H A

7

5

6

1

2

4 3

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

116

FORM 6260-6 © 12/2011

205.00 STUB SHAFT GROUPS 205, 264 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 205

1 2 3 4

A118418F B2564 26341 21047

1 1 12 12

SHAFT, Stub (Code 8000) - Assembly KEY, Square, 1-1/4" x 7" SCREW, 3/4"-10 x 1-3/4" WASHER, 3/4" GROUP 264

5 6 7

153384S 28618 214250

1 10 1

1 10 1

SHAFT, Stub SCREW, Flanged Head, 1/2"-13 x 3.25" KEY, Square, 7/8" x 8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

117

FORM 6260-6 © 12/2011

208.00

W A U K E S H A

2 23 24 23 23 24

26 30

23 30 1

26 20

25

17

10 18

21

34 25 31 26

13

25

14

12 11

15 26 30 25

32 26

26 26

29

25

34

25

19

16 3 30 22

26 25

7 6

33

5 4

27 34 28

8 9

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

118

FORM 6260-6 © 12/2011

208.00 AIR CLEANER GROUP 208 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 208

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

AA214290 AA214291 • A214290 • A214291 • 214275A • 214233B • 214257A • 214277 • 21518 • Y18813K • 119537 • 164182 • 164181 • 21050 • 21273 • 153790 • 153789 168315L 208337C 168314H 208378B 168318B 168319B 208166A 208166B 209577B 209577C 41236E 209933A Y18813H 21052 21054 151808 21343 21348 21350 21352 21435 21437 21189 Y18813K

1 1 1 1 2 2 4 4 4 4 4 2 2 12 12 2 2

1 1 1 1 2 2 4 4 4 4 4 2 2 12 12 2 2 1

1 1 1 2 2 1 1 1 1 4 2 26 26 2 1 4 14 6 2 1 1 10 2

2 2 1 1 1 1 4 2 26 26 2 1 4 14 6 2 1 1 10 2

AIR CLEANER, Assembly (RB) AIR CLEANER, Assembly (LB) • DUCT, Air Cleaner-Assembly (RB) • DUCT, Air Cleaner-Assembly (LB) • FILTER, Air Cleaner • SHIELD, Rain • BUSHING • SPACER • SCREW, Hex Head, 1/2"-13 x 5" • WASHER, Lock, 1/2" • NUT, Stop, 1/2"-13 • GASKET • PLATE, Cover • WASHER, Lock, 1/4" • SCREW, Hex Head, 1/4"-20 x 5/8" • FILTER, Restriction Indicator • INDICATOR, Restriction BRACKET, Air Cleaner, RB BRACKET, Air Cleaner, RB BRACKET, Air Cleaner, LB BRACKET, Air Cleaner, LB BRACE, Air Cleaner, Upper BRACE, Air Cleaner, Lower BRACE, Air Cleaner, RB BRACE, Air Cleaner, LB BRACE, Air Duct, RB BRACE, Air Duct, LB CLAMP, Hose CONNECTION, Hump Hose, 5-1/2" ID X 6" WASHER, Flat, 3/8" WASHER, Lock, 3/8" WASHER, Lock, 1/2" SPACER, RB SCREW, Hex Head, 3/8"-16 x 3/4" SCREW, Hex Head, 3/8"-16 x 1" SCREW, Hex Head, 3/8"-16 x 1-1/8" SCREW, Hex Head, 3/8"-16 x 1-1/4" SCREW, Hex Head, 1/2"-13 x 2" (LB) SCREW, Hex Head, 1/2"-13 x 2-1/4" (RB) NUT, Hex, 3/8"-16 WASHER, Flat, 1/2"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

119

FORM 6260-6 © 12/2011

208.10

W A U K E S H A

7 8 1

11 12

15 3 16 9

17

10

14

13

18

2

19

4

6 5

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

120

FORM 6260-6 © 12/2011

208.10 PRECLEANER/INERTIA SEPARATOR GROUP 208 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 208

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

CA214290 CA214291 • A214290 • A214291 • 214275A • 214310 • 209110 • 209110A • 209111 • 209112 • 164182 • 164181 • 153790 • 153789 • 21050 • 21273 • 21173 • 21175 • 21518 • 214277 • 214257A • Y18813K • 119537

1 1 1 1 2 2 2 2 4 4 2 2 2 2 12 12 8 8 4 4 4 4 4

1 1 1 1 2 2 2 2 4 4 2 2 2 2 12 12 8 8 4 4 4 4 4

AIR CLEANER, Inertia Separator - Assembly (RB) AIR CLEANER, Inertia Separator - Assembly (LB) • DUCT, Air Cleaner - Assembly (RB) • DUCT, Air Cleaner - Assembly (LB) • FILTER, Air Cleaner • DUCT, Inertia Separator • SEPARATOR, Inertia (RB) • SEPARATOR, Inertia (LB) • FRAME, Retainer • VALVE, Flexible Bleed • GASKET • PLATE, Cover • FILTER, Restriction Indicator • INDICATOR, Restriction • WASHER, Lock, 1/4" • SCREW, Hex Head, 1/4"-20 x 5/8" • NUT, Hex, 1/4"-20 • NUT, Hex, Jam, 1/4"-20 • SCREW, Hex Head, 1/2"-13 x 5" • SPACER • BUSHING • WASHER, Lock, 1/2" • NUT, Stop, 1/2"-13

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

121

FORM 6260-6 © 12/2011

214.00

W A U K E S H A

13

12

15 14 16

11

10 9

7 8

5 6

4

3

2

1

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

122

FORM 6260-6 © 12/2011

214.00 CARBURETOR - GSI GROUP 214 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 214

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

169568D 59022X • 493719 • 493722 • 493637 • 493720 • 493721 • 493645 • 493723 • 493724 • 499222 211291X 119035 21433 21054 Y18813K 21205

2 2 2 8 2 12 2 2 8 2 2 2 2 8 8 8 8

GASKET, Air Horn CARBURETOR • AIR HORN • BOLT, 3/8"-16 • GASKET, Air Horn Body • BOLT, No. 10-24 x 5/8" • COVER, Air Valve Diaphragm • SPRING, Updraft Air Valve (Red) • SCREW, No. 8-32 x 5/16" • BACKUP PLATE • DIAPHRAGM, Silicon (Tan) VALVE, Gas GASKET, Carburetor SCREW, Hex Head, 1/2"-13 x 1-3/4" WASHER, Lock, 1/2" WASHER, Flat, 1/2" NUT, Hex Head, 1/2"-13

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

123

FORM 6260-6 © 12/2011

214.10

W A U K E S H A

19 18 17 15 21 16 20 20 22 24

1 24 23

12

14 13 3

11 11

10

10

9

9 8

8 7

7

6

6 5

5

4

2

25

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

124

FORM 6260-6 © 12/2011

214.10 CARBURETOR, CROSS SHAFT - GL GROUP 214 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 214

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26786 59022N 59022P • 493725 • 493722 • 493646 • 493720 • 493721 • 493645 • 493723 • 493724 • 499222 • 493642 169905 21431 21054 156476V 168899 21343 21052 Y18813H 153271 153271B 153272A 21306 21315 21819 169917

4 1 1 2 12 2 24 4 4 16 4 4 4 2 12 12 1 2 4 4 4 3 1 2 8 4 12 2

PIN, Roll, 1/8" x 1-1/8" CARBURETOR, Right Bank CARBURETOR, Left Bank • HORN, Air • BOLT, 3/8"-16 x 1" • GASKET, Carburetor • BOLT, No.10-24 x 5/8" • COVER, Air Valve Diaphragm • SPRING, Updraft Air Valve (Red) • SCREW, No.8-32 x 5/16" • PLATE, Backup • DIAPHRAGM, Silicon (Tan) • VALVE, Air-Assembly GASKET, Carburetor CAPSCREW, Hex Head, 1/2"-13 x 1-1/2" WASHER, Lock, 1/2" SHAFT, Cross COVER, Cross Shaft CAPSCREW, Hex Head, 3/8"-16 x 3/4" WASHER, Lock, 3/8" WASHER, Plain, 3/8" SPIDER, Universal Joint, 2 RB and 1 LB SPIDER, Universal Joint, 1 LB DISC, Universal Joint CAPSCREW, Hex Head, 5/16"-18 x 1/2" CAPSCREW, Hex Head, 5/16"-18 x 1-1/4" WASHER, External Shakeproof, 5/16" GASKET, Carburetor

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

125

FORM 6260-6 © 12/2011

214.20

W A U K E S H A

31 28

32 29

18

30

1

25 4

26

3

3

3 20 19 3

4 9 8

10 11

2

12 35

21

33

10

35

7

37 36 6

38 37

37

38

22 5

13

37

14 36

37 14 38

14 15

17 33

17 24

33

37 36

10

23 27

38 14 37

10 33

16 38 14

37 36

38

37

34

35 14 37 37

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

126

FORM 6260-6 © 12/2011

214.20 CARBURETOR - DRAW THRU GROUP 214 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 214

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

CA214292 CA214293 • A211434 • A211434A • 211452 • 118013E • 118013Z • 28754 • 26855 • 59203L • A211453 • 211455 • Y18813K • 21539 • 21434 • 211457A • 21052 • 21352 • A214292 • A214293 • 26750 • 211435A • 209772A • 21353 • A211291N • 211687 • 154981B • 78208A • 21431 • 21054 • 28543 • 28677 • 164181 • 164182 • 21273 • 21050 21054 168315M 168314J 21428 21350 Y18813H 21189

1 1 1 1 2 8 4 36 36 6 2 2 24 8 8 2 56 40 1 1 4 2 16 32 6 2 2 2 4 4 1 1 2 2 12 12 10 1 1 8 8 38 18

PLENUM, Assembly, RH (Natural Gas Applications) PLENUM, Assembly, LH (Natural Gas Applications) • PLENUM, Upper, RH • PLENUM, Upper, LH • MANIFOLD, Gas • O-RING • O-RING • SCREW, Socket Head, 12"-24 x 3/4" • WASHER, Lock, #12 • VALVE, Air-Assembly • SLEEVE, Meter Valve-Assembly • FLANGE, Metering Valve • WASHER, Flat, 1/2" • WASHER Lock, 1/2" • CAPSCREW, Hex Head, 1/2"-13 x 1-3/4" • GASKET, Air Cleaner Plenum • WASHER, Lock, 3/8" • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" • PLENUM, Air Cleaner, RH • PLENUM, Air Cleaner, LH • PLUG, Pipe, 1/4" • CONNECTOR, Gas Inlet • PLATE, Lock • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" • KIT, Varifuel, Gas • PLATE, Cover • PIPE, 1/4" x 7/8" • TEE, Pipe • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4" • WASHER, Lock, 1/2" • PLUG, Pipe, 3/8" • PLUG, Pipe, 1/2" • PLATE, Cover • GASKET • CAPSCREW, Hex Head, 1/4"-20 x 5/8" • WASHER Lock, 1/4" WASHER, Lock, 1/2" BRACKET, Air Filter, RH BRACKET, Air Filter, LH CAPSCREW, Hex Head, 3/8"-16 x 1-3/8" CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Plain, 3/8" NUT, Hex, 3/8"-16

Continued

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

127

FORM 6260-6 © 12/2011

214.21

56

W A U K E S H A

55

52 50 51 53

45

42 44

48

39

46 49

40

43 41

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

128

FORM 6260-6 © 12/2011

214.21 CARBURETOR - DRAW THRU GROUP 214 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 214 (Continued)

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

A209577F A209577G A209577D A209577E 21352 21205 120132A 209577H 209577M 21437 76911 168318H 168319E 168319F 211456 209992D 209992E 164076H 155404 211485 161264N

2 2 2 2 2 8 4 2 2 2 2 2 2 4 2 2 2 2 1 2 2

BRACE, A/C Support, RH BRACE, A/C Support, LH BRACE, A/C Support, RH BRACE, A/C Support, LH CAPSCREW, Hex Head, 3/8"-16 x 1-1/8" NUT, Hex, 1/2"-13 SPACER BRACE, Lower Plenum, RH BRACE, Upper Tie, RH CAPSCREW, Hex Head, 1/2"-13 x 2-1/4" WASHER, Flat, 1/8" BRACE, Air Cleaner BRACE, Air Cleaner, RH BRACE, Air Cleaner, LH SLEEVE, Coupling O-RING O-RING RING, Retainer NUT, Hex, 3/8"-16 WASHER, Orifice RING, Retainer

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

129

FORM 6260-6 © 12/2011

223.00

W A U K E S H A

24 4

17

25

16

21

18

27 26 4

14 25 27

9

26 4 8 10 7

2

3

6 4

3 19 2 11

5 17

16 15

20 13 4 4

12

23 1

19

4 4

22

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

130

FORM 6260-6 © 12/2011

223.00 SAFETY GUARDS GROUP 223 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 223

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

A199800 B2861F 21448 28470 D199801 A199804D A199802 A199803 199764A A214253 A199806U 199769N 199769K 199769P 21428 21054 Y18813K 21425 A199807 119775A 207147 194936A 194936 214270 Y18813H 21350 21052

1 2 2 49 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 4 4 4

1 2 2 49 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 4 4 4

COVER, Belt Guard, RH SPACER SCREW, Hex Head, 1/2"-13 x 4-1/2" SCREW, Locking Hex Head, 5/16"-18 x 5/8" GUARD, Belt, RH GUARD, Belt, LH GUARD, Belt GUARD, Belt BRACKET, Belt Guard GUARD, Rear, Alternator/Auxiliary Water Pump GUARD, Front, Alternator/Auxiliary Water Pump BRACKET, Guard, RH BRACKET, Guard, LH - Lower BRACKET, Guard, LH - Upper SCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" WASHER, Plain, 1/2" SCREW, Hex Head, 1/2"-13 x 1" GUARD, Belt PLATE, Instruction (Use Ball Bearing Grease) PLATE, Instruction (Use Ball Bearing Grease) GUARD, Pulley Cover PLATE, Pulley Cover BRACKET, Guard (Less Alternator) WASHER, Plain, 3/8" SCREW, Hex Head, 3/8"-16 x 1-1/8" WASHER, Lock, 3/8"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

131

FORM 6260-6 © 12/2011

225.00

W A U K E S H A

35

31

10 33

30

32 15 13

37

5

15

36

36

4

14 8

14

13

3

12

7

9 13

16

20 5

38

2 6

11

3 5

22

1 18 19

34

17

28 24 25 23 29

26

27

21

24

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

132

FORM 6260-6 © 12/2011

225.00 AIR STARTER - GSI GROUP 225 ITEM NO.

PART NUMBER

L7042 GSI

DESCRIPTION

GL

GROUP 225

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

A214148A A214148 • 214148A • 214148 • 209889H • 209889A • 209889B • 209824 • 208570A • A209889 • 209942B • 78212W • 207926L • 154813A • 207926J • B277 • 21051 • 21181 • 21313 • 7447Y • 78211K • 118879C • 78282G 214067X 214188D 214009T 214129J 214009U 214129K 199111B 194769M 199111K 194632F 199109C 211910S 211910T 211782A 21469 21055 78212D 154084 209889H 209824 208295B

1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1

STARTER, Air - Assembly (150 PSIG Max.) STARTER, Air - Assembly (90 PSIG Max.) • STARTER, Air (150 PSIG Max.) • STARTER, Air (90 PSIG Max.) • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 2" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 4" • ELBOW, Pipe, 1-1/2" x 90° • VALVE, Relay • NIPPLE, Pipe-Assembly • STRAINER, Air • BUSHING, Reducing, 2" to 1-1/2" • BRACKET, Pipe Support • U-BOLT • BRACKET, Pipe Support • WASHER, Flat, 5/16" • WASHER, Lock, 5/16" • NUT, Hex, 5/16"-18 • SCREW, Hex Head, 5/16"-18 x 1" • NIPPLE, Pipe, Threaded Both Ends, 2-1/2" x 3-1/2" • COUPLING, Reducing, 3" to 2-1/2" • FLANGE, Pipe • PLUG, Pipe, Square Head, 1" TUBE, Relay Valve to Actuator Valve (150 PSIG Max.) TUBE, Relay Valve to Actuator Valve (90 PSIG Max.) TUBE, Starter Solenoid Valve Supply (150 PSIG Max.) TUBE, Starter Solenoid Valve Supply (90 PSIG Max.) TUBE, Prelube Solenoid Valve Supply (150 PSIG Max.) TUBE, Prelube Solenoid Valve Supply (90 PSIG Max.) ELBOW, Flex CONNECTOR, Flex ELBOW, Flex ELBOW, Street TEE, Male, Branch LABEL, Warning, Gas Venting LABEL, Warning, Maximum Starter Pressure BRACKET, Safety Label SCREW, Hex Head, 5/8"-11 x 2" WASHER, Lock, 5/8" BUSHING, Reducing, 1/2" to 3/8" SPACER NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4" ELBOW, Flex FLANGE, Pipe

SERVICE REPAIR KITS 495127 495128

KIT, Drive Assembly (Item 1) KIT, Overhaul (Item 1) PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

133

FORM 6260-6 © 12/2011

225.10

W A U K E S H A

38 39 24 23 22

18

14

34 11

17 16

35

14

15

6

16 5

15

34

25

14

36

5

19

4

12

6 10

9 7

8

1

13

26

21

29

6 37

20 2

28 31 3

30

32

40 41 42

33

44 20

43

42

27

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

134

FORM 6260-6 © 12/2011

225.10 AIR STARTER - GL GROUP 225 ITEM NO.

PART NUMBER

L7042 GSI

DESCRIPTION

GL

GROUP 225 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

A214148B • 214148B • 208346E • 208295C • 78212W • 209889H • 209824 • 209889A • 209889K • 208570A • A209889 • 209942B • 78282G • 154813A • B277 • 21051 • 21181 • 207926J • 207926L • 21313 • 194769 • 39048 21469 21055 154084 199111B 214067Z 214188 199109C 214009T 214009U 194769M 199111K 194632F 209889A 209824 208295B 78212D 211782A 211910S 211910T 176426 78212A 209892A 194769A

1 1 1 1 1 4 4 1 1 1 1 1 1 1 6 4 4 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1

STARTER, Air - Assembly (150 PSIG Max.) • STARTER, Air • NIPPLE, Pipe, Threaded Both Ends, 2" x 6-3/4" • FLANGE, Pipe • BUSHING, Reducing, 2" to 1-1/2" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4" • ELBOW, Pipe, 1-1/2" x 90° • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 2" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 3-1/4" • VALVE, Relay • NIPPLE, Pipe-Assembly • STRAINER, Air • PLUG, Pipe, Square Head, 1" • U-BOLT • WASHER, Flat, 5/16" • WASHER, Lock, 5/16" • NUT, Hex, 5/16"-18 • BRACKET, Pipe Support • BRACKET, Pipe Support • SCREW, Hex Head, 5/16"-18 x 1" • CONNECTOR, Male • ADAPTER, Extension SCREW, Hex Head, 5/8"-11 x 2" WASHER, Lock, 5/8" SPACER ELBOW, Flex TUBE, Relay Valve to Starter (Out) TUBE, Relay Valve to Starter (In) TEE, Male, Branch TUBE, Starter Solenoid Valve Supply TUBE, Prelube Solenoid Valve Supply CONNECTOR, Flex ELBOW, Flex ELBOW, Street NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 2" ELBOW, Flex FLANGE, Pipe BUSHING, Reducing, 1/2" to 3/8" BRACKET, Safety Label LABEL, Warning, Gas Venting LABEL, Warning, Maximum Starter Pressure NIPPLE, Pipe, Threaded Both Ends, 1/4" x 7/8" BUSHING, Reducing, 3/8" - 1/4" TEE, Pipe CONNECTOR, Male

SERVICE REPAIR KITS 495129 495130

KIT, Drive Assembly (Item 1) KIT, Overhaul (Item 1) PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

135

FORM 6260-6 © 12/2011

230.00

W A U K E S H A

14 16

15 10 17

20

19

18

4

6

3

13

5

7

8

9

2

1

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

136

FORM 6260-6 © 12/2011

230.00 JUNCTION BOX GROUP 230 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 230

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A309204B 214079D 21275 21050 21173 21362 21052 Y18813H 151270M 740753A 740728A 740728D A740267B A740267C A740728C 214118 26710 26948 169013G Y18813K 21054 21423

1 1 4 4 4 2 4 4 2 1 1 1 1 1 1 1 1 1 2 1 1 1

1 1 4 4 4 2 4 4 2 1 1 1 1 1 1 1 1 1 2 1 1 1

BOX, Junction, Power Distribution BRACKET, Junction Box Mounting SCREW, Hex Head, 1/4”-20 x 3/4” WASHER, Lock, 1/4” NUT, Hex, 1/4”-20 SCREW, Hex Head, 3/8”-16 x 2” WASHER, Lock, 3/8” WASHER, Flat, 3/8” SPACER HARNESS, Ground, Power Distribution Box HARNESS, Power Distribution Customer Interface, 25 ft. (Not Illustrated) HARNESS, Power Distribution Customer Interface, 50 ft. (Not Illustrated) HARNESS, Local Control Option, 25 ft. (Not Illustrated) HARNESS, Local Control Option, 50 ft. (Not Illustrated) HARNESS, Customer Interface STUD, 1/2”-20 x 2” NUT, Hex, 1/2”-20 NUT, Jam, 1/2”-20 CLIP WASHER, Flat, 1/2” WASHER, Lock, 1/2” CAPSCREW, Hex Head, 1/2”013 x 7/8”

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

137

FORM 6260-6 © 12/2011

253.00

W A U K E S H A

30 29 31

28

27

7

1

8 6

12

25

11

26

15 16

14

10 12 24 4

3

13 9 21 2

19

15

5 5

13

17

14 16

18 22 19 20 23

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

138

FORM 6260-6 © 12/2011

253.00 AIR START/PRELUBE CONTROL GROUP 253 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 253

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

209270G 211194C 26030 39148 209672 211194D 26467 39149 209672C 955204P 214096 21766 208505 208497J 208497H 208497G 177487K 211782A Y18813H 21052 21348 211910S 21189 209672B 21055 21469 A740752 21423 21054 Y18813K 169013N 740754

1 1 2 2 2 1 2 2 1 1 1 4 2 2 2 2 1 1 2 1 1 1 1 1 2 2 1 4 4 4 4 1

1 1 2 2 2 1 2 2 1 1 1 4 2 2 2 2 1 1 2 1 1 1 1 1 2 2 1 4 4 4 4 1

BRACKET, Start/Prelube Control Valve VALVE, 3-Way Solenoid, 1/4” SCREW, Socket Head, 1/4”-20 x 1/2” WASHER, Lock, 1/4” MUFFLER, Pneumatic Exhaust, 1/8” NPT VALVE, 3-Wy Solenoid, 1/2” SCREW, Socket Head, 3/8”-18 x 5/8” WASHER, Lock, 3/8” MUFFLER, Vent Exhaust, 1/2” NAME PLATE, Start NAME PLATE, Prelube Motor WASHER, Lock, 3/8”-16 CONDUIT BOX, Conduit Outlet COVER, Conduit Box GASKET, Conuit Box CLIP, 1/2” BRACKET, Safety Label WASHER, Flat, 3/8” WASHER, Lock, 3/8” SCREW, Hex Head, 3/8”-16 x 1.0” Label, Warning Gas Venting NUT, Hex 3/8”-16 MUFFLER, Vent Exhaust, 1/4” WASHER, Lock, 5/8” CAPSCREW, Hex Head, 5/8”-11 x 2” HARNESS, ESM, Start/Air CAPSCREW, Hex Head, 1/2”-13 x 7/8” WASHER, Lock, 1/2” WASHER, Flat, 1/2” CLIP, 1/2” HARNESS, Prelube (Not Illustrated)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

139

FORM 6260-6 © 12/2011

263.00

W A U K E S H A

13 7

6 1

4

9 12 6 7

11

7 6

5 3

14

10

15 16

17

8 2

33 3 2 30 32

35 29 20 31 21

37 34

19 33

26

22 35

27 31

21

28

36

24 25

23 18

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

140

FORM 6260-6 © 12/2011

263.00 GAS REGULATOR, ELECTRONICALLY CONTROLLED - MOONEY GROUP 263 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 263

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28

29 30 31 32 33 34 35 36 37

209353U 209353T 21373

1 1 3

BRACKET, Regulator, LB BRACKET, Regulator, RB CAPSCREW, Hex Head, 3/8”-16 x 4”

209353M Y18813H 169013U 21052 21189 214178A 214178 214177B 214177D 169013K 21346 214177E 214177C B277 21051 21313 21374 A740825 A740825B • AA740502D • 214175 • 199111E • 194769 • 199111B • 209958B • 78208Y • 28677 • 209958A • 78204A • 194769J A740825A A740825C • 214171B • 214171C • 214163B • 194769 • 199111E • 28677 • 199111B • 209958A • 214174 • 78204A

4 3 1 5 5 1 1 1 1 2 1 1 1 4 4 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1

STRAP, Regulator Mounting WASHER, Plain, 3/8” CLIP WASHER, Lock, 3/8” NUT, Hex, 3/8”-16 TUBE, Sensing, LB TUBE, Sensing, RB TUBE, Pilot Loading TUBE, Pilot Supply CLIP SCREW, Hex Head, 3/8"-16 x 1/2" TUBE, Pilot Exhaust, LB TUBE, Pilot Exhaust, RB WASHER, Plain, 5/16” WASHER, Lock, 5/16” SCREW, Hex Head, 5/16"-18 x 1" SCREW, Hex Head, 3/8"-16 x 4-1/4" PILOT ASSEMBLY, Gas Regulator, LB PILOT ASSEMBLY, Gas Regulator, RB • ACTUATOR ASSEMBLY, Gas Regulator, LB (See 263.20 For Assembly) • RESTRICTOR, Gas Regulator • ELBOW, 5/8” x 1/2” NPT • CONNECTOR, 3/8” x 1/4” NPT • ELBOW, 3/8” x 1/4” NPT • PIPE, 1/4” x 1-1/2” • TEE, Reducing, 1/2" - 1/4" • PLUG, Pipe, 1/2” • PIPE, 1/4” x 2” • ELBOW, Pipe, 1/4” NPT • CONNECTOR, 5/8” x 1/2” NPT VALVE ASSEMBLY, Gas Regulator, LB VALVE ASSEMBLY, Gas Regulator, RB • REGULATOR, LB (See 263.01 for kits) • REGULATOR, RB (See 263.01 for kits) • TUBE, Gas Inlet • CONNECTOR, 3/8” x 1/4” NPT • ELBOW, 5/8” x 1/2” NPT • PLUG, Pipe, 1/2” • ELBOW, 3/8” x 1/4” NPT • PIPE, 1/4” x 2” • FILTER, Gas Regulator (See 263.01 for kits) • ELBOW, Pipe, 1/4"

Continued PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

141

FORM 6260-6 © 12/2011

263.01

W A U K E S H A

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

142

FORM 6260-6 © 12/2011

263.01 GAS REGULATOR, ELECTRONICALLY CONTROLLED - MOONEY GROUP 263 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL (CONTINUED) SERVICE REPAIR KITS

489669 489667

489670 489671 489666

KIT, Pilot Maintenance (Item 18, 263.00) (Includes pivot assembly o-ring, diaphragm, closing cap o-ring, and adjusting assembly o-ring) KIT, Cartridge Assembly Maintenance (Item 18, 263.00) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert oring, and stem o-ring) KIT, Main Valve Maintenance, 1.5" (Item 29, 263.00) (Includes diaphragm and body seal) KIT, Main Valve Overhaul, 1.5" (Item 29, 263.00) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal) KIT, Filter Maintenance, Type 30A (Item 36, 263.00) (Includes element and o-ring)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

143

FORM 6260-6 © 12/2011

263.10

W A U K E S H A 3 1

2 5

5

4

8 7

6

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

144

FORM 6260-6 © 12/2011

263.10 GAS REGULATOR CONNECTIONS, ELECTRONICALLY CONTROLLED - MOONEY GROUP 263 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 263

1 2 3 4 5 6 7 8

209151C 161579B 199111Y 214177G 214177H 169013V 21428 21054 Y18813K

2 2 2 1 1 2 8 8 8

PIPE, 1-1/2” x 3-1/2” COUPLING, 1-1/2” ELBOW, 5/8” x 3/8” NPT TUBE, Balance, LB TUBE, Balance, RB CLIP, 5/8” CAPSCREW, Hex Head, 1/2”-13 x 1-1/4” WASHER, Lock, 1/2” WASHER, Plain, 1/2”

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

145

FORM 6260-6 © 12/2011

263.20

W A U K E S H A

21 23

23 24

SECTION A-A

A

20

18

17 19 14 16 6

22

A

15

11

10 5

4 13 7

3

1

2 9

12

8

9

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

146

FORM 6260-6 © 12/2011

263.20 GAS REGULATOR ACTUATOR GROUP 263 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 263

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

AA740502D • A740502D •• 740502D •• 211306 •• 211376 •• 740038A •• 211304G •• 740501B •• 158417 •• 214181 •• 740040A •• 28797 •• 21313 •• E740303 •• 740039 •• 161264 • 740009C • 209586D • A209585K • 214126 • 740018F • 28563 • 26411 • 26420 • 26477

2 2 2 2 4 2 2 2 2 2 2 8 16 2 2 2 2 2 2 2 2 8 2 16 8

ACTUATOR ASSEMBLY, Gas Regulator • HOUSING, Stepper Motor/Pilot •• HOUSING •• PIN, Dowel •• BEARING, Ball •• SEAL, Oil •• SCREW, Spring Adjusting •• NUT, Spring Adjusting •• NUT, Stop, 5/16”-18 •• PILOT, Mooney Parts •• COVER, Proximity Switch •• SCREW, Button Head Socket, #6-32 x 1-1/4” •• CAPSCREW, Hex Head, 5/16”-18 x 1” •• SENSOR, Proximity •• CORD GRIP •• SNAP RING • COUPLING, Flex • MOTOR, Stepper • COVER, Motor Assembly • O-RING • LABEL, Gas Regulator • CAPSCREW, Socket Head, #10-24 x 1/2” • PLUG, Pipe, 3/8” • WASHER, Lock, #10 • CAPSCREW, Socket Head, #10-24 x 1” SERVICE REPAIR KITS

489669 489667

KIT, Pilot Maintenance (AA740502D) (Includes pivot assembly o-ring, diaphragm, closing cap o-ring, and adjusting assembly o-ring) KIT, Cartridge Assembly Maintenance (AA740502D) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert o-ring, and stem o-ring)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

147

FORM 6260-6 © 12/2011

263.30

W A U K E S H A

6

5

4 1

9

7 10

11

12 13 3

3

3

2

8 24

3 25

26 17 28

22 27 24

15

30

16 23

29

28 24

18

15

14

21

32

30

20 17

31

19

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

148

FORM 6260-6 © 12/2011

263.30 GAS REGULATOR, MECHANICALLY CONTROLLED - MOONEY GROUP 263 ITEM NO.

PART NUMBER

L7042 GSI

DESCRIPTION

GL

GROUP 263 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32

209353K 209353J 21373 209353M Y18813H 21052 21189 214168A 214168B 214168E 214168D B277 21051 21181 C740825C C740825E • 214172 • 194769 • 214175 • 199111E • 199111B • 209958B • 78208Y • 28677 C740825D C740825F • 214171B • 214171C • 78208C • 28677 • 214163B • 199111E • 199111B • 209958A • 78204A • 194769 • 214174 • 119343W

1 1 3 4 3 5 5 1 1 1 1 6 6 6 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1

BRACKET, Regulator, LB BRACKET, Regulator, RB CAPSCREW, Hex Head, 3/8"-16 x 4" STRAP, Regulator Mounting WASHER, Plain, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 TUBE, Sensing, LB TUBE, Pilot Loading Line TUBE, Pilot Exhaust TUBE, Pilot Supply WASHER, Plain, 5/16” WASHER, Lock, 5/16” Nut, Hex, 5/16"-18 PILOT ASSEMBLY, Gas Regulator, LB PILOT ASSEMBLY, Gas Regulator, RB • PILOT, Gas Regulator, Mooney (See 263.31 for kits) • CONNECTOR, 3/8" x 1/4" NPT • RESTRICTOR, Gas Regulator • ELBOW, 5/8" x 1/2" NPT • ELBOW, 3/8" x 1/4” NPT • PIPE, 1/4" x 1-1/2" • TEE, Reducing, 1/2” x 1/2” x 1/4" • PIPE, Pipe, 1/2” VALVE ASSEMBLY, Gas Regulator, LB VALVE ASSEMBLY, Gas Regulator, RB • REGULATOR, LB (See 263.31 for kits) • REGULATOR, RB (See 263.31 for kits) • TEE, Pipe, 1/2" • PLUG, Pipe, 1/2" • TUBE, Gas Inlet, LB • ELBOW, 5/8" x 1/2" NPT • ELBOW, 3/8" x 1/4" NPT • PIPE, 1/4" x 2” • ELBOW, Pipe, 1/4" • CONNECTOR, 3/8" x 1/4" NPT • FILTER, Gas Regulator (See 263.31 for kits) • PIPE, 1/2" 1-1/8" TBE

Continued

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

149

FORM 6260-6 © 12/2011

263.31

W A U K E S H A 40

36

37

33 34

35 39

38

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

150

FORM 6260-6 © 12/2011

263.31 GAS REGULATOR, MECHANICALLY CONTROLLED - MOONEY GROUP 263 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 263 (CONTINUED)

33 34 35 36 37 38 39 40

157910D 164972H 161579B 199111Y 214191G 214191H 21428 21054 Y18813K

2 2 2 2 1 1 8 8 8

BUSHING, Reducing, 2-1/2" - 1-1/2" PIPE, 1-1/2" x 5-1/2", Threaded One End COUPLING, Dresser, 1-1/2" ELBOW, Male TUBE, Balance Carburetor to Regulator, RB TUBE, Balance Carburetor to Regulator, LB SCREW, Hex Head, 1/2"-13 x 1-1/4" WASHER, Lock, 1/2" WASHER, Flat, 1/2" SERVICE REPAIR KITS

489669 489667

489670 489671 489666

KIT, Pilot Maintenance (Item 14) (Includes pivot assembly o-ring, diaphragm, closing cap o-ring, and adjusting assembly o-ring) KIT, Cartridge Assembly Maintenance (Item 14) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert o-ring, and stem o-ring) KIT, Main Valve Maintenance, 1.5" (Item 22) (Includes diaphragm and body seal) KIT, Main Valve Overhaul, 1.5" (Item 22) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal) KIT, Filter Maintenance, Type 30A (Item 31) (Includes element and o-ring)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

151

FORM 6260-6 © 12/2011

263.40

W A U K E S H A

4 12 1 7 12 13 14 14

3

13 12

6 1

7 12 4

19

10 2 8

16

11

12 17

6

8

15

12 13

14

11 18 12 5 10 9

4

8

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

152

FORM 6260-6 © 12/2011

263.40 SINGLE FUEL INLET GROUP 263 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 263

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A214284B A214284A A214285B A214285A A214286B A214286A 28223 A214288B 214304 214304A 211482L 21519 21054 Y18813K Y18813H 21052 28814 21189 21051 214322 954313 21428

2 2 1 1 1 1 16 1 2 2 4 4 8 8 56 24 24 8 8 4 4 4

16 1 2 2 4 4 8 8 56 24 24 8 8 4 4 4

PIPE, Fuel Inlet PIPE, Fuel Inlet PIPE, Fuel Inlet Assembly - RB PIPE, Fuel Inlet Assembly - RB PIPE, Fuel Inlet Assembly - LB PIPE, Fuel Inlet Assembly - LB SCREW, Hex Head, Grade 8, 3/8"-24 x 1-3/4" PIPE, Single Fuel Inlet - Assembly GASKET, Single Fuel Inlet GASKET, Single Fuel Inlet SADDLE, Pipe, 2" SCREW, Hex Head, Grade 5, 1/2" x 5-1/2" WASHER, Lock, 1/2" WASHER, Flat, 1/2" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex Head, 3/8"-24 NUT, Hex Head, 3/8"-16 WASHER, Lock, 5/16” BRACKET, Support U-BOLT SCREW, Hex Head, Grade 5, 1/2" x 1-1/4"

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

153

FORM 6260-6 © 12/2011

268.00

W A U K E S H A

6

7 40 39

22 20

21

1

37 36

38 38

38 38

35

19

37

36

31 29

34

9

2 28

6

27

8 7

29

18

30 27

10

27

28

25

26

28

24

26

4

33

3 17

5

6 30 31

15

32 16

14 13

41

11

21

6

40

12

20

23

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

154

FORM 6260-6 © 12/2011

268.00 PRECHAMBER MANIFOLDS, REGULATOR GROUP 268 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 268

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

209963C AA214330 • A214330 • 211085B • 199693A • 28543 199111P 214055N 194769A 214188J 214188K 211068A 199653 167148S 119434W 78209E 214055J 194769E 214224K 199111A 154813R B277 21051 21181 21317 168847A 169013G 21439 Y18813K 21054 21354 Y18813H 21052 21189 76567 21435 41935H 199599 153269F 214123 78204C 194769R 78208C

4 2 2 4 4 4 5 2 12 10 2 1 4 1 1 1 1 1 1 1 4 16 16 8 8 1 2 3 8 8 5 6 7 3 2 8 1 2 2 4 1 2 1

BRACKET, Prechamber Manifold MANIFOLD, Prechamber - Assembly • MANIFOLD, Prechamber • PLUG • GASKET, Copper • PLUG, Pipe, Hex Head, 3/8" ELBOW, Male TUBE, Prechamber, LB CONNECTOR, Male TUBE, Prechamber Inlet TUBE, Prechamber Inlet, Front BRACKET, Prechamber, Regulator SPACER REGULATOR, Differential Pressure PIPE, 1/2" x 1-1/8" COUPLING TUBE, Gas CONNECTOR, Male TUBE, Intake Manifold Sensing ELBOW, male U-BOLT WASHER, Flat, 5/16" WASHER, Lock, 5/16" NUT, Hex, 5/16" SCREW, Hex Head, 5/16"-18 x 1-1/2" SUPPORT, Clip CLIP, Tube SCREW, Hex Head, 1/2"-13 x 2-1/2" WASHER, Flat, 1/2" WASHER, Lock, 1/2" SCREW, Hex Head, 3/8"-16 x 1-3/4" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 SPACER SCREW, Hex Head, 1/2"-13 x 2" PIPE, 1/2" x 37-1/2", Threaded Both Ends FLANGE RETAINER O-RING ELBOW, Pipe CONNECTOR, Male TEE, Pipe

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

155

FORM 6260-6 © 12/2011

268.10

W A U K E S H A

25

27 26

28 1 21 22 2

1

6

15

22

14

23 24

3

13 4 10

5

12

1

7 11

20 19 18 16 8

9

18 17

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

156

FORM 6260-6 © 12/2011

268.10 PRECHAMBER VALVE CONNECTIONS GROUP 268 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 268

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

194769H 211070E 211194D 209672C 209672B 214254A 214254C 208505 211782A 211910S 208497J 208497H 208497G 199111K 26467 39149 177487K 21348 Y18813H 21052 21189 21280 Y18813G 21050 21173 73654Z 78208C 28677 214254

3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 6 3 3 2 4 2 2 1 1 1 1

CONNECTOR, 1/2" x 1/2" NPT BRACKET, Solenoid Valve VALVE, Three-Way Solenoid MUFFLER, Vent Exhaust, 1/2" MUFFLER, Vent Exhaust. 1/4" TUBE, Gas Supply, Lower (Mooney) TUBE, Gas Supply, Lower (Fisher) CONDUIT, 1/2" BRACKET, Safety Label LABEL, Warning BOX, Conduit Outlet COVER, Conduit Box GASKET, Conuit Box ELBOW, Male, 1/2" x 1/2" NPT SCREW, Socket Head, 5/16"-18 x 5/8" WASHER, Socket Head, Lock, 5/16" CLIP SCREW, Hex Head, 3/8"-16 x 1" WASHER, Flat, 3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 SCREW, Hex Head, 1/4"-20 x 1" WASHER, Flat, 1/4" WASHER, Lock, 1/4" NUT, Hex, 1/4"-20 PIPE, 1/2" x 2-1/2", Threaded Both Ends TEE, Pipe PLUG, Pipe, Hex Head, 1/2" TUBE, Gas Supply, Upper (Mooney)

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

157

FORM 6260-6 © 12/2011

290.00

W A U K E S H A

2

4 3

7 1

5

6

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

158

FORM 6260-6 © 12/2011

290.00 ENGINE CONTROL UNIT GROUP 290 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 290

1

740824B

1

1

2 3 4 5 6 7

214078 21288 21050 21054 21435 A740727C

1 4 4 4 4 1

1 4 4 4 4 1

ENGINE CONTROL UNIT (ECU) (Requires software programming prior to installation) BRACKET, ECU Mounting SCREW, Hex Head, 1/4”-20 x 1-1/2” WASHER, Lock 1/4” WASHER, Lock 1/2” SCREW, Hex Head, 1/2”-13 x 2” HARNESS ASSEMBLY, ECU Interface

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

159

FORM 6260-6 © 12/2011

290.10

W A U K E S H A

1

2

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

160

FORM 6260-6 © 12/2011

290.10 ENGINE CONTROL UNIT WIRING GROUPS 85, 290 ITEM NO.

PART NUMBER

L7042 DESCRIPTION GSI

GL GROUP 290

1

2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

AA214273 • A69831 • 740733 • 740734 • 740737 • 740738 • 740739A • 740740 AA214274 • A69831 • 740732 • 740736 • 740741 • 740742 • 740743 A740267 A740267A C740269 740753 740749 740750 A740751 740744 A740118 A740119 211893 78212C A740120 740110C 740019B A295844D

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 2 2 2 3 12 12 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 12 12 1

MANIFOLD, Wire Harness Assembly (RB) (Contents Not Illustrated) • SWITCH, Push/Pull - Assembly * • HARNESS, ECU Input B * • HARNESS, ECU Input A * • HARNESS, ECU and Governor Actuator * • HARNESS, Power Distribution 2 * • HARNESS, Power Distribution 1 * • HARNESS, Ignition Power Module (RB) * MANIFOLD, Wire Harness Assembly (LB) (Contents Not Illustrated) • SWITCH, Push/Pull - Assembly * • HARNESS, Knock Sensor (LB) * • HARNESS, Ignition Power Module (LB) * • HARNESS, Ignition Power Module (LB) * • HARNESS, E-Stop Switch * • HARNESS, Stepper Motor * HARNESS Assembly, Customer Interface 25’ * HARNESS Assembly, Customer Interface 50’ * CABLE, ECU to PC * HARNESS, Ground (LB, RB) * HARNESS, Crank Sensor * HARNESS, Cam Sensor * HARNESS, Prechamber Gas * HARNESS, Electric Start * TRANSDUCER, Oil Pressure * TRANSDUCER, Intake Manifold Pressure * SNUBBER, Pressure * BUSHING, Reducing, 1/2” x 1/4” * THERMISTOR, Oil, Water, Intake Manifold * SENSOR, Knock Control * LABEL, Knock Sensor * PICKUP, Magnetic * GROUP 85

19 20 21 22 23

A740735 A740106D AA740295 AA740121 740122C

1 1 6 6 2

HARNESS, Oxygen Sensor * SENSOR Assembly, Exhaust Oxygen * HARNESS, CAN, 2 Stepper Motors * SENSOR, Temperature * ADAPTER, RTD *

* Not Illustrated

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

161

FORM 6260-6 © 12/2011

NOTES

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

162

FORM 6260-6 © 12/2011

G-907-147

153790

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER

GROUP #

ITEM

NUMBER

SERVICE REPAIR KITS G-907-147 G-907-238 G-911-270 G-918-332 G-918-337 G-932-182 G-932-275 G-927-7 G-960-256 G-960-291 G-980-152 211665 E 489666 489667 489669

489670 489671 495127 495128 495129 495130 496867 496872

004.00 004.00 011.00 011.00 011.00 004.00 004.00 023.00 061.01 060.01 080.00 002.10 263.01 263.01 263.20 263.01 263.20 263.31 263.01 263.01 225.00 225.00 225.10 225.10 061.01 061.01

C

B B

117488 117496 118013 118013 118013

A

K M A B L Z B Q D

B R B X B E N Z

118091 118418 118566

B F X

118879

C

004.00 004.00 004.00 070.00 055.20 035.00 061.00 035.00 035.00 035.00 055.20 070.01 060.01 017.20 035.00 041.10 045.10 060.01 080.00 214.20 014.00 020.00 011.00 214.20 020.01 205.00 002.40 017.00 029.10 093.00 061.00 225.00

A

119343 119397 119397 119434

W E G W

E K

119537 119562 119562 119775

A B A

119977

F

–1– 10005 10005 10006 100831 100831 100834 100907 100919 100919 10168 10168 109263 111215 116015 116015 116861

118925 118996 119035 119035 119060

3 2 17 16 2 35 6 10 18 15 40 43 21 9 2 13 50 7 3 5 18 19 4 44 1 13 27 19 11 36 19

C

A

120132

A

120239 135280 145029 151169

B A F

151270 151270 151808 151813 151814 151814 151815 152372 153003 153010 153012 153012 153014 153015 153018 153020 153022 153023 153024 153029 153030 153031 153032 153037 153038 153042 153043 153044 153047 153048 153050 153053

G M

B B A D A D C G D C A A

D A A A C A D

GROUP # 060.00 060.01 214.00 041.10 041.10 041.20 263.30 004.00 004.00 002.40 017.00 268.00 208.00 208.10 027.00 027.00 061.00 223.00 023.00 028.00 068.00 070.00 035.30 214.21 002.30 064.10 020.01 002.00 002.10 027.00 230.00 208.00 057.00 057.00 057.00 057.00 027.00 023.00 020.00 020.00 020.00 014.00 020.01 020.00 020.10 023.00 020.00 020.00 023.00 020.00 011.00 023.00 020.00 020.00 011.00 011.00 011.00 023.00 023.00 080.00 080.00

ITEM 5 56 12 10 15 1 32 15 14 27 29 13 9 19 24 5 19 20 10 5 24 10 16 43 4 10 42 20 28

NUMBER 153058 153061 153063 153092 153097 153119 153121

A

C

9 28 17 19 20 15 5 9 10 12 1 41 8 4 7 25 30 13 19 17 3 21 22 8 10 6 14 16 12 11

C E B A A

153122

J

153123 153127

B B

153139 153142 153144 153146 153147 153160 153161 153162 153163 153255 153256 153256 153267 153269 153271

C C K A E B B E B A A C F

153271 153272

B A

153280 DA 153280 153291 153302 153375 153376 153381 153384 153402 153462 153551 153554 153610

F B B A D A B S R P A A

153645 153645 153655 153705 153751 153754 153785 153789

A A

C

A

153790

B A U A

GROUP # 080.00 080.00 020.01 060.00 045.00 014.00 014.00 014.00 014.00 014.00 014.10 014.10 014.10 068.00 080.00 060.00 014.00 014.00 041.00 041.00 011.00 011.00 011.00 011.00 002.30 002.30 002.30 041.10 268.00 041.10 041.20 214.10 214.10 041.10 041.20 214.10 060.01 064.10 041.20 020.10 055.20 055.20 011.00 205.00 029.00 068.00 023.00 020.00 045.10 078.00 060.01 060.01 023.00 011.00 020.01 002.30 035.30 208.00 208.10 208.00 208.10

ITEM 18 23 43 26 9 35 26 33 24 31 4 3 9 16 29 38 2 4 8 9 20 21 29 28 3 2 21 37 34 28 20 21 35 29 57 12 3 2 2 3 5 4 7 26 29 2 3 41 23 23 46 6 15 10 14 9

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

A-1

FORM 6311-2 © 12/2011

153883 A

169013 Z

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER

F

A

C A E

A

GROUP #

153883

A

153884

D

153886

J

153886

K

153892 153894 153895

F D A

153896 153978 153982 153990 154059 154084

B

154813

A

A E

154813

N

154813

R

154909 154981 154981 154981 154981 155248 155248 155404 156303 156304 156305 156308 156476 156476 156476 156600 157330 157330 157332 157336 157475 157635 157910 158417

E A B F J F G

158876 159364 159578 159580 159581 159624 159624 159625 159991 159991

B C C V W X H D B J D

C A E G C P

002.00 002.10 002.00 002.10 002.20 002.20 002.20 002.20 002.20 002.20 041.00 041.10 042.00 002.40 002.40 041.10 060.00 225.00 225.10 225.00 225.10 035.10 035.20 017.00 268.00 068.00 061.00 214.20 035.00 060.00 029.00 035.30 214.21 080.00 080.00 080.00 014.10 041.10 214.10 041.20 014.00 029.10 029.10 029.10 070.01 060.00 045.10 263.31 033.00 041.20 263.20 057.00 093.00 060.01 060.00 060.00 060.00 060.00 060.00 078.00 078.00

ITEM 12 13 17 18 14 31 9 26 16 2 4 6 14 14 18 17 20 35 24 11 13 15 25 41 19 5 22 23 16 16 5 2 54 22 21 20 7 29 15 23 7 31 8 45 10 16 33 13 17 8 13 13 46 24 4 32 31 33 18

NUMBER 159991 161264 161264 161309 161339 161340 161341 161345 161579 161703 161842 162192 162566 163211 163212 163213 163391 163721 164004 164076 164076

U

N C B A B A C A D D B B B D G H

164181

164182

O 164307 O 164307 164464 164464 164560 164688 164972 166192 166420 166572 166580 167148 A 167309 AA 167309 167392 167409 167424 167425 167480

C F

A C T U C H K B M S R R A A

G

167480 167824 168006

H G A

168055 168055 168282 168282 168282 168282 168282

A M N P P N

GROUP # 064.00 064.10 263.20 214.21 060.00 060.01 060.01 060.01 060.01 263.10 263.31 029.00 023.00 035.00 002.40 045.00 045.00 020.10 028.00 027.00 035.00 029.00 070.00 214.21 208.00 208.10 214.20 208.00 208.10 214.20 204.00 204.00 060.00 060.00 041.10 035.00 263.31 014.00 070.01 014.00 002.20 268.00 064.10 064.10 078.00 078.00 078.00 078.00 002.20 002.20 002.20 041.20 035.20 061.00 042.00 042.00 035.00 035.00 035.00 035.00 035.00

ITEM 6 15

NUMBER H

56 6 48 49 47 52 2 35 3 27 7 23 11 2 3 4 11 11 35 53 11 8 29 10 7 30 5 6 39

C C

3 34 34 34 50 43 35 12 1 C 15 29 27 28 7 25 17 8 7 39 5 6 1

168282 168284 168290

M E B

168314 168315 168315 168315 168316 168317 168318 168318 168319 168319 168319 168329 168334 168334 168335 168370 168373 168427 168439

H J L M F E B H B E F C E F

168504 168504 168510 168514 168527 168528 168597 168665 168665 168681 168681 168700

D E

GROUP #

K B C M

B F F A B K

168847 168847 168899

A F

168934 168941 168981 168998 169013 169013

B

169013

K

169013 169013 169013 169013 169013

L N P R U

169013 169013 169013

V Y Z

C F G

035.00 035.00 041.10 041.20 208.00 214.20 208.00 214.20 035.00 035.00 208.00 214.21 208.00 214.21 214.21 035.00 027.01 027.00 035.00 017.20 070.00 035.20 017.00 070.00 035.30 035.30 041.10 020.00 035.30 035.30 014.20 017.20 017.00 055.00 077.00 027.00 027.00 268.00 093.00 041.10 041.20 214.10 035.00 022.00 028.00 002.20 017.00 017.00 230.00 268.00 093.00 263.00 002.40 253.00 055.20 069.00 031.00 263.00 263.10 070.01 070.01

ITEM 23 16 4 17 16 34 28 18 48 19 49 27 36 21 22 26 36 19 28 18 18 18 5 1 9 13 16 20 7 6 23 24 1 30 24 16 4 1 3 21 35 31 17 25 2 11 3 31 11 10 8 5 5 42 44

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

A-2

FORM 6311-2 © 12/2011

169062

200157 E

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER 169062 169080 169158 169457 169458 169459 169459 169561 169568 169568 169576 169632 169632 169669 169690 169829 169847 169857 169869 169874 169874 169875 169876 169877 169878 169892 169902 169905 169917 169969 169969 169994

GROUP # W

A F A D F B P R A B D D F A B E

A

F F

W X B

169994

C

176352

P

176352 176426 176450

R

176450 176549 176586 176775 176775 176883 176883 177053

H L

177053 177487 177487

D G K

177487 177488 194632

X F F

G

B C D

042.00 002.20 002.40 029.10 022.00 022.00 022.00 022.00 061.00 214.00 041.00 077.00 061.00 061.00 002.20 002.20 014.10 035.30 027.00 045.10 035.10 017.00 017.10 045.10 045.10 045.10 045.10 042.00 041.20 214.10 214.10 017.20 017.20 002.00 002.10 002.00 002.10 002.00 002.10 002.10 225.10 002.00 002.10 002.10 002.40 077.00 002.40 002.40 042.00 060.00 002.40 029.10 068.00 055.20 253.00 268.10 070.00 017.00 225.00 225.10

ITEM 9 15 10 17 4 5 3 6 1 1 13 20 3 4 19 20 1 17 20 6 1 6 2 10 11 14 12 19 2 12 25 3 4 22 30 21 29 7 9 10 41 9 8 7 16 9 2 24 15 30 12 21 15 10 17 16 12 34 27 33

NUMBER 194769

194769

194769 194769

A

D E

194769

G

194769

H

194769 194769

J K

194769

L

194769

M

194769 194840 194936 194936 199030 199083 199083 199108 199108 199109 199109 199109

R H

199111 199111

A B

A H B C A B A B C

199111

C

199111 199111

D E

199111

G

199111

H

GROUP # 093.00 225.10 263.00 263.00 263.30 263.30 002.40 093.00 225.10 268.00 055.00 002.40 017.00 055.00 064.10 268.00 017.00 029.10 069.00 055.20 069.00 268.10 263.00 020.10 029.10 055.00 068.00 225.00 225.10 268.00 069.00 223.00 223.00 035.00 045.10 080.00 029.10 029.10 002.40 093.00 225.00 225.10 268.00 093.00 225.00 225.10 263.00 263.00 263.30 263.30 002.40 093.00 029.10 263.00 263.00 263.30 263.30 055.00 068.00 093.00

ITEM 4 20 21 31 15 30 25 5 44 8 24 17 24 23 18 16 21 18 13 18 17 1 28 14 22 9 12 25 31 40 7 23 22 8 15 17 33 2 15 14 28 28 18 6 24 25 22 34 18 27 8 7 14 20 32 17 26 35 9 28

NUMBER

A D A A A A A A A

199111

J

199111

K

199111 199111 199111

N P Y

199143 199143 199168 199331 199395 199515 199528

D E A E B G

199599 199653 199693 199764 199769 199769 199769 199800 199801 199802 199803 199804 199806 199807 199809 199868 199868 199942 199942

A A K N P

D U B B A

GROUP # 017.00 064.10 055.20 069.00 225.00 225.10 268.10 002.40 268.00 263.10 263.31 029.10 029.10 011.00 011.00 055.10 027.01 045.00 057.00 268.00 268.00 268.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 069.00 061.00 028.00 042.00 042.00

ITEM 30 16 8 8 26 32 13 1 6 3 36 20 2 24 12 35 15 15 36 11 4 9 13 12 14 1 5 7 8 6 11 19 11 26 14 4 7

–2–

A

D

A A A A

200012 200016 200027 200034 200050 200054 200054

K D

200057 200073 200083 200091 200115 200117 200122 200122 200125 200125 200146 200149 200157

T G B

E F F

M N F H D F K J E

011.00 023.00 023.00 020.10 023.00 045.10 045.00 045.10 057.00 028.00 080.00 020.00 023.00 020.00 011.00 011.00 011.00 011.00 020.00 020.00 057.00

7 18 1 1 2 1 1 1 2 9 24 17 4 15

2 3 2

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

A-3

FORM 6311-2 © 12/2011

200161 B

209110 A

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER 200161 200184 200185 200224 200224 C 200224 E 200224 200245 A 200245 200251 X 200282 A 200314 200351 200380 A 200380 AA 200380 A 200411 200456 200463 A 200520 200526 200695 200960 G 200960 202005 202005 202205 202205 204035 A A

A A AA AA A A CA CA A

E F

GROUP # B C B A A H H C E A A

D C C D N D D E G C

204035

A

204065 204065 204065 204065 204066 204066 204066 204066 204069

J K J K J K J K H

204072 204072 204072 204072 204109

A A T

204135

A

204135

A

204139 204141 204209

J N

204236

K

204236 204241 204342

L P X

060.00 080.00 080.00 014.00 014.00 014.00 014.00 045.00 045.00 080.00 080.00 014.00 080.00 080.00 080.00 080.00 011.00 060.00 060.00 020.00 023.00 011.00 060.00 060.00 004.00 004.00 004.00 004.00 002.00 002.10 002.00 002.10 002.20 002.20 002.20 002.20 002.20 002.20 002.20 002.20 002.20 002.20 041.10 041.10 041.10 041.10 002.00 002.10 002.00 002.10 002.00 002.10 002.20 041.00 002.00 002.10 002.00 002.10 002.10 041.10 042.00

ITEM 25 8 10 27 20

8 15 6 8 16 1

1 9 12 1 12 22 11

NUMBER KA 204342 MA 204342 204436 A 204442 A 204478 A 204542 J 204677 204702 D 204702 DA 204702 204802 AD 204802 D 204802 AA 204923 205100

A

C

5 4 13 14 15 16 24

6

12 29 13 14

6 6 14 15 16 17 1 1 5 5 10 11 12 1 1

A

X X E E E P P P D D D E C

205130 205210 205504 205504 205707 207066 207147 207201 207202 207313 207329 207379 207585 207585 207585 207822 207822 207823 207823 207824 207825 207826 207826 207826 207827 207828 207829 207830 207831 207832 207833 207838 207926

R

207926

L

208063 208063 208112 208112 208112 208117 208166 208166 208293

H J J K M A A B E

N P G

K F A C E F E F N L M N B

B

A J

GROUP # 042.00 042.00 002.00 042.00 078.00 042.00 077.00 002.00 002.00 002.00 002.10 002.10 002.10 023.00 002.00 002.10 004.00 004.00 004.00 004.00 004.00 014.20 223.00 045.10 045.10 029.10 023.00 064.10 017.00 055.20 055.00 027.00 027.00 027.00 027.00 027.00 027.01 029.00 029.00 029.00 027.00 027.01 027.01 027.00 027.00 027.00 027.00 027.00 225.00 225.10 225.00 225.10 061.01 061.01 070.00 070.00 070.00 070.00 208.00 208.00 064.10

ITEM

NUMBER

11 2 2 1 1

A

1

11 19 27 13 12 1 7 1 21 7 5 9 22 2 26 17 11 A

3 22 37 2

C

C 12 17 10 18 42 11 6 7 37 20 21 3

B

208295 208337 208338 208346 208346 208346 208350 208378 208434 208434 208473 208478 208479 208497

C C A E P E

208497

H

208497

J

B D E H C G

208505

2

1 7 39 38 26 16 17 28

208295

GROUP #

208564 208570

T A

208601 208601

A B

208601 208680 208689 208706 208706

C

208706

T

208732 208732 208732 208732 208743

D H N P

208816 208816 208816 208816 208882 208936 208938 208938 208938 208938 208939 208943

L M N P A

208949 208952 209085 209110 209110

B

D B E

D F G J A A

C A

225.00 225.10 225.10 208.00 022.00 225.10 061.00 014.20 027.00 208.00 033.00 033.00 068.00 068.00 069.00 253.00 268.10 253.00 268.10 253.00 268.10 253.00 268.10 041.10 225.00 225.10 080.00 017.10 020.01 017.10 022.10 017.00 017.10 017.00 017.10 035.20 077.00 093.00 093.00 093.00 093.00 035.20 061.01 078.00 078.00 078.00 078.00 069.00 077.00 077.00 077.00 035.20 077.00 078.00 078.00 078.00 078.00 077.00 035.10 208.10 208.10

ITEM 38 36 3 11 2 37 6

2 3 18 19 1 16 12 15 11 14 10 13 7 25 6 9 34 8 54 10 13 9 5 32 11 3 13

12 6 40 11 12 13 14 14 10 26 27 2 14 1 6 23 22 22 4 4

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

A-4

FORM 6311-2 © 12/2011

209111

211910 S

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER 209111 209112 209134 209151 209151 209155 209155 209270 209353 209353 209353

A

A A A A A A A

GROUP #

D C E B C G J K M

209353 209353 209424 209478 209478 209486 209492 209493 209531 209561

T U

209562 209567 209567 209577 209577 209577 209577 209577 209577 209577 209577 209585 209586 20961 209629 209667 209672 209672

D K R B C H M D E F G K D 7 A

209672

C

D E E

T

B

209681

A C

209724 209762 209762 209772 209792 209805 209816 209824

209824 209889

F A A A Z E A

E A

208.10 208.10 070.01 263.10 061.00 033.00 027.00 253.00 263.30 263.30 263.00 263.30 263.00 263.00 027.01 029.10 029.10 041.20 035.20 093.00 055.10 031.00 070.01 002.10 002.10 002.10 208.00 208.00 214.21 214.21 214.21 214.21 214.21 214.21 263.20 263.20 060.01 064.00 011.00 253.00 253.00 268.10 253.00 268.10 027.00 027.00 002.10 014.10 014.10 214.20 017.00 061.00 017.20 225.00 225.00 225.10 225.10 069.00 225.00 225.10 225.10

ITEM

NUMBER

5 6 43 1 16 9 10 1

209889 209889

209889 K A 209889 209892 209906 209927 209927 209933 209942

1 3 3 1 40 13 1 10 24 24 4 7 41 22 20 22 44 45 40 39 18 17 55 7 4 5 24 5 9 4 4 25 23 5 6 19 14 28 1 5 37 6 35 4 3 7 34

B H

B

A

A A

A V D A B

209948 209948 209953 209958

A J A

209958

B

209963 209972 209973 209990 209992 209992

C B

209992

E

D

209994 21012 21013 21047

C

2108 211068 211070 21108 211085 211194 211194

B A E

211196 211220 211220 211221 211291 211291 211297 21130 211304 211306 211357 211376 211391 211391 211412 211416 211434

B C D

X Z X N

G H T U B A

GROUP # 225.00 225.00 225.00 225.10 225.10 225.00 225.10 225.10 002.20 068.00 068.00 208.00 225.00 225.10 069.00 069.00 069.00 263.00 263.00 263.30 263.00 263.30 268.00 061.00 061.00 041.00 002.10 070.00 214.21 070.00 214.21 035.30 023.00 080.00 064.10 205.00 023.00 268.00 268.10 014.20 268.00 253.00 253.00 268.10 002.30 033.00 041.20 033.00 214.00 214.20 020.01 041.20 263.20 263.20 022.00 263.20 027.00 027.00 035.30 068.00 214.20

ITEM 4 2 36 5 8 7 10 43 34 6 28 24 8 11 5 3 15 26 35 28 23 19 1 30 32 12 26 34 51 33 52 19 15 13 5 4 21 10 2 14 3 2 6 3 5 15 8 11 21 48 9 6 3 12 4 1 14 13 1

NUMBER A

A

A

A A

A A

211434 211435 211442 211442 211452 211453 211454 211455 211456 211456 211456 211457 211482 211482 211485 211503 211514 211565 211587 211588 211589 211617 211629 211629 211636 211636 211637 211638 211686 211687 211700 211749 21175 211751 211755 211755 211755 211761 211761 211761 211771 211782

A A

211797 211820

H

211830 211857 211858 211887 211887

K B B

211887 211887 211893 211895 21191 211910

B G

A

A

A C A G L

A C

L M T U B

M

L M R Z K X A A

A

V S

GROUP # 214.20 214.20 060.00 060.00 214.20 214.20 041.20 214.20 214.21 029.00 070.00 214.20 017.00 263.40 214.21 011.00 080.00 080.00 002.10 002.10 002.10 027.00 029.10 029.10 093.00 093.00 035.30 011.00 027.00 214.20 035.10 022.10 208.10 022.00 035.20 035.10 029.10 035.20 035.10 035.20 020.01 225.00 225.10 253.00 268.10 022.10 002.20 002.20 055.00 017.00 017.20 045.10 045.10 078.00 078.00 078.00 290.10 064.10 020.10 225.00 225.10

ITEM 18 17 7 2 8 34 9 50 12 32 13 15 8 55 3 28 33 25 31 32 19 24 15 29 3 13 22 3 7 14 1 11 27 4 2 5 52 31 38 18 8 3 10 27 21 1 22 4 3 7 7 13 17 10 29 39

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

A-5

FORM 6311-2 © 12/2011

211910 S

214304

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER

GROUP #

211910

T

211910 211911 212977 212977 212977 212977 214009 214009

W

214009

U

214009 214009 214038 214045 214046 214055 214057 214057 214057 A 214057 A 214057 A 214057 214067 214067 214067 214067 214067 214067 214067 214067 214072 214076 214076 214077 214078 214079 214096 214099 A 214100 A 214100 214102 A 214102 A 214102 A 214102 A 214102 AA 214102 AA 214102 214105 A 214107 A 214107 A 214109 A 214117 214118 214120 214123 214126

Y Z H

M N P V R T

J C D C D M P R S T V X Z A B C

D

L M J M N R P M P B D D

253.00 268.10 225.00 225.10 069.00 069.00 041.20 041.20 041.20 055.10 069.00 225.00 225.10 225.00 225.10 069.00 017.00 064.10 020.00 031.00 268.00 033.00 033.00 033.00 033.00 033.00 033.00 093.00 093.00 093.00 093.00 093.00 093.00 225.00 225.10 031.00 017.20 017.20 022.00 290.00 230.00 253.00 035.10 035.10 035.10 070.00 070.00 070.00 070.00 070.00 070.00 070.00 055.20 017.00 017.10 017.00 028.00 230.00 035.20 268.00 263.20

ITEM 22 9 30 40 19 18 35 19 41 2 16 22 29 23 30 12 22 20 6 1 15

NUMBER

A A A A

A A A

1

214129 214129 214129 214129 214129 214129 214129 214148 214148 214148 214148 214148 214148 214154 214160 214163

B J K S T U V

214168 214168 214168 214168 214171

A B D E B

214171

C

A B A B

B

214172 214174 18 19 20 17 16 21 21 26 4 5 6 14 2 2 11 10 8 9 14

214175

13 13 21

1 2 9 12 16 14 18 38 19

A A

214177 214177 214177 214177 214177 214177 214178 214178 214181 214188 214188 214188 214188 214191 214191 214203 214203 214203 214224 214224 214224 214228 214228 214229 214233 214248 214250 214253 214254 214254 214254

B C D E G H A

D H J G H L T U K S T D E B A

A C

GROUP # 069.00 225.00 225.00 029.10 029.10 029.10 029.10 225.00 225.00 225.10 225.00 225.00 225.10 055.20 011.00 263.00 263.30 263.30 263.30 263.30 263.30 263.00 263.30 263.00 263.30 263.30 263.00 263.30 263.00 263.30 263.00 263.00 263.00 263.00 263.10 263.10 263.00 263.00 263.20 225.10 225.00 268.00 268.00 263.31 263.31 068.00 055.00 055.00 268.00 055.00 055.00 017.10 017.10 002.00 208.00 055.00 205.00 223.00 268.10 268.10 268.10

ITEM

NUMBER

9

214255 214257

A A

214259 214259 214259 214259 214259 214259 214259 214259 214259 214260

A B C D E F G H K

214260 214261 214261 A 214261 A 214261 A 214262 214263 A 214264 214266 214266 214267 214268 214270 214271 214271 214272 A 214272 AA 214273 AA 214274 214275

A

4 3 1 1

9 32 30 25 7 8 10 9 29 22

14 36 31 19 16 9 10 13 4 4

9 37 10 12 10 17 25 26 4 3 8 4 3 7 10 28 6

A A

A

A

A

214277

8 27

GROUP #

A A A A A A A A

214279 214280 214284 214284 214285 214285 214286 214286 214288 214289 214290

A B A B A B B

AA 214290 CA 214290 A 214291 AA CA A CA A CA A

214291 214291 214292 214292 214293 214293 214296 214304

A

017.00 208.00 208.10 014.00 014.00 014.00 014.00 014.00 014.00 014.00 014.00 014.00 055.10 055.10 055.10 055.10 055.10 055.10 055.10 055.10 055.00 064.00 055.00 055.00 055.00 055.00 223.00 033.00 033.00 061.00 061.00 290.10 290.10 208.00 208.10 208.00 208.10 061.00 061.00 263.40 263.40 263.40 263.40 263.40 263.40 263.40 020.01 208.00 208.10 208.00 208.10 208.00 208.10 208.00 208.10 214.20 214.20 214.20 214.20 014.10 263.40

ITEM 10 5 17 9 10 11 12 13 14 15 16 17 3 6 5 8 1

7 17 1 14 15 16 5 24 7 6 9 1 3 2 6 16 10 11 1 2 3 5 55 1 1

2

16 16

6

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

A-6

FORM 6311-2 © 12/2011

214304 A

28814

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER 214304 214307

214308 214316 214321 214321 214322 214327 214331 21434 21442 21443 21444 21448 21465 21466

GROUP # A

B B

21467 21469

21470 21489 21490 21517 21518 21519 21521 21539 21604 21609

B B B

B B E F

21632 21647 21766 21819 21982 221 2223 2239

2315 2564 257472 257472 257472 26012 26030 26213 26248 26322 26341

D D D

263.40 060.01 064.00 064.10 077.00 017.00 017.00 017.10 263.40 061.00 017.00 214.20 045.00 045.00 068.00 223.00 057.00 057.00 204.00 041.00 225.00 225.10 253.00 014.00 041.20 014.00 064.10 002.20 002.20 208.00 208.10 042.00 263.40 028.00 214.20 070.00 041.10 041.20 020.00 022.00 253.00 214.10 029.10 023.00 080.00 014.00 020.00 020.01 020.00 205.00 041.20 041.20 041.20 041.10 041.20 253.00 002.20 020.01 022.00 041.20 205.00

ITEM

NUMBER

7 58 3 11 23 25 36 6 17 12 11 12 12 13 21 3 22 6 3 14 32 22 26 40 20 41 4 22 32 7 15 12 9 10 11 25 38 32 23 8 12 24 5 27 39 7 45 26 2 7

19 5 3 3 56 15 30 3

26370 26398 26411 26420 26467 26470 26474 26477 26547 26549 26594 26710 26721 26734 26738 26743

26745

26750

26786

26800 26807 26855 26916 26932 26938 26943 26948 26990

B B

26996 26997 27261 27432 2747 2767 28223 28234 28253

28269 28272 28276

P R A

GROUP # 023.00 042.00 263.20 263.20 253.00 268.10 020.10 035.00 263.20 004.00 041.20 057.00 230.00 029.10 080.00 011.00 014.00 020.01 078.00 033.00 041.10 041.20 020.01 035.00 041.00 041.20 060.01 077.00 214.20 041.10 041.10 041.20 041.20 214.10 011.00 080.00 214.20 042.00 077.00 041.10 041.20 093.00 230.00 014.00 023.00 023.00 061.00 080.00 061.00 020.10 014.00 014.00 263.40 011.00 060.01 064.00 078.00 020.10 078.00 060.01 020.00

ITEM 4 10 22 23 7 14 9 32 24 11 14 21 15 32 14 18 6 53 9 15 28 18 37 26 3 39 40 4 17 24 39 11 33 1 9 5 6 13 21 20 6 8 16 3 28 25 2 19 25 11 22 29 4 11 59 4 19 13 30 45 11

NUMBER 28283 28311 28339 28346 28357

28365 28405 28406 28411 28438 28468 28470 28478 28543

B

28563 285

7

28570

B

28587 28609 2861 28611 28618 28640

D F A

28641 28697 28728 28744 28754 28758 28763 28766 28767 28785 28794

A

28794 28794

B C

28794 28795 28796 28797 28798

B

28799 28800 28810 28814

GROUP # 035.00 093.00 027.00 027.00 002.10 027.00 027.01 093.00 035.20 027.00 027.00 027.00 041.10 070.00 223.00 020.00 041.00 002.40 035.30 214.20 268.00 263.20 002.20 002.20 014.00 017.20 004.00 020.10 223.00 020.01 205.00 011.00 042.00 020.00 029.00 014.20 011.00 011.00 214.20 060.00 068.00 014.00 014.00 014.00 014.00 077.00 002.00 002.10 002.00 002.00 002.10 002.10 027.00 011.00 263.20 002.20 002.20 027.01 035.00 045.00 263.40

ITEM 30 9 12 18 24 9 42 23 23 11 14 13 4 39 4 17 2 26 20 27 5 13 30 42 11 9 6 2 47 6 26 17 34 8 7 5 25 5 2 14 23 30 25 32 19 4 4 3 2 2 3 8 30 11 8 18 41 35 7 14

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

A-7

FORM 6311-2 © 12/2011

290023

A 740118

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER

GROUP #

290023

A

290144 290193 290592 290625 290625 292010 292843 293242 294765 295389 295389 295645 295645 295844 29607 296146 296165 296178 296188

B

A A B

D E G H D

B

A

296326 2984

017.20 035.00 060.00 055.20 070.00 029.00 029.00 055.20 022.10 070.00 070.00 055.10 055.00 093.00 093.00 057.00 290.10 055.20 022.10 020.01 022.10 002.20 022.00 055.00 080.00

ITEM 9 29 19 6 27 9 10 7 6 29 26 9 18

24 18 5 2 49 4 5 23 19 24

NUMBER B B B B

420 4203 421 4388 44083

44408 44944 44999 44999 AA 46033 47108 48797 48797 489191 489192 489193 489196 489197 489249 489555 489679 48988

B C Y B F M Z

H

–3–

A

A P B

B B B

305017 305020 305445 305509 305552

K B R

305558 305805 306113 307098 309204 312671 355

C V A B

3568 363 367 39048 39148 39149

B

39150 39152 3979

070.00 002.10 070.00 022.00 014.00 014.00 070.00 022.00 055.10 070.00 230.00 017.20 002.20 002.20 011.00 014.00 020.00 028.00 011.00 014.00 225.10 253.00 253.00 268.10 029.10 045.00 057.00

490078 493637 493642 493645

24 21 28 17 21 28 23 18 11 19 1 18 23 33 27 37 33 12 12 38 21 4 8 15 6 6 18

493646 493719 493720 493721 493722 493723 493724 493725 494228 494351 494369 494383 495161 499222 499706

–4– 41236 41236 41236 41935

E R T H

042.00 208.00 070.00 070.00 268.00

• 23 20 16 35

GROUP # 057.00 057.00 057.00 055.00 045.00 055.00 057.00 069.00 060.00 004.00 060.01 023.00 004.00 068.00 078.00 055.20 055.20 055.20 055.20 055.20 055.20 055.20 035.30 014.20 035.20 061.01 068.00 070.00 214.00 214.10 214.00 214.10 214.10 214.00 214.00 214.10 214.00 214.10 214.00 214.10 214.00 214.10 214.00 214.10 214.10 017.10 035.10 064.00 064.10 017.00 035.20 077.00 017.00 214.00 214.10 078.00

ITEM 10 8 9 2 3 1 5 2 27 6 51 6 8 4 20 23 24 22 21 20 19 25

5220 557 565

A

041.00 057.00 020.00

59022 59022 59022 59203

1 4 11 7 7 4 2 5 5 6 6 3 3 8 8 9 9 2

B

60883 60883 60999 60999 6280 63600 63602 63602 63722 63722 63722 63809 63970 65098 65110 65110 65623

B

A D E F T A A

N P X L

214.10 214.10 214.00 214.20

ITEM

7

6933 69677 69694 69694 69694 69694 69694 69694 69694 69831 69831 69919

204.00 204.00 022.00 022.10 017.00 077.00 002.30 035.00 035.00 029.10 014.20 035.00 029.10 080.00 002.40 035.00 093.00 060.01 061.00 033.00 028.00 022.00 022.10 022.10 022.00 022.00 022.00 022.00 290.10 290.10 022.00 022.10

B F G

A C M N D D V E Y

C D G

D

2 1 15 20 8 6 14 13 16 3 12 12 2 11 19 27 42 21 5 1 2 12 1

22 16

–7– B

715 73413

A

73629

A

73654 740009 740011

Z C

F B A

A

740018 740019 740038 740039 740040 740106 740110 740118

C

A

10 10

16 14 15

GROUP #

–6–

4 20

–5– B B B

NUMBER

A D

002.40 017.20 064.10 077.00 078.00 093.00 002.00 002.10 268.10 263.20 022.00 022.10 263.20 290.10 263.20 263.20 263.20 085.00 290.10 290.10 290.10

6 24 9 25 10 3 18 19 25 16 5 17 5 14 10 2 20 16 11

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

A-8

FORM 6311-2 © 12/2011

A 740119

B 9940

VHP 12-CYLINDER GL/GSI WITH ESM & EXTENDER PARTS NUMBER INDEX NUMBER

GROUP #

A 740119 A 740120 AA 740121 740122 A A A A C

740267 740267 740267 740267 740269 740270 AA 740295 740303 740501 740502 A 740502 AA 740502

C

A B C

E

B D D D

A

740727 740728

C A

A

740728 74073 740733 740734 740735

C 2

A

A

A A

A A A A C C C C

740736 740737 740738 740739 740740 740741 740742 740743 740744 740746 740746 740749 740750 740751 740752 740753 740753 740754 740822 740824 740825 740825 740825 740825 740825 740825 740825 740825 74113

A

B

A A B A B C C D E F

290.10 290.10 085.00 290.10 085.00 290.10 290.10 290.10 230.00 230.00 290.10 028.00 085.00 290.10 263.20 263.20 263.20 263.20 263.00 263.20 290.00 230.00 230.00 230.00 290.10 290.10 290.10 085.00 290.10 290.10 290.10 290.10 290.10 290.10 290.10 290.10 290.10 290.10 022.00 022.10 290.10 290.10 290.10 253.00 290.10 230.00 253.00 022.00 290.00 263.00 263.00 263.00 263.00 263.30 263.30 263.30 263.30 014.00 014.20 017.20

ITEM

NUMBER

12 15 4 22 5 23 3 4 12 5 15 3 21 13 7 2 18

74176 7447

Y

76400

A

B

76567 76883 76883 76911

V C

7780 78116 78201 78204

N A

78204 78204 78204 78204 78204 78207 78208 78208

B C E F H S A B

78208

C

7 11 13

1 19

10 10 14 7 8 9 27 6 10 32 13 1

36 8 19

78208

P

78208

Y

78209

C

78209 78209 78209

E G W

78210 78210 78211 78212 78212

H R K A C

78212

D

78212 78212 78212 78212

F J K N

GROUP # 064.00 068.00 061.00 061.01 225.00 035.00 060.00 061.00 268.00 014.20 061.00 029.00 031.00 214.21 070.00 060.01 061.01 060.00 060.00 263.00 263.00 263.30 029.10 268.00 068.00 035.00 035.20 035.00 214.20 002.40 093.00 263.30 268.00 268.10 014.20 068.00 263.00 263.30 035.00 060.00 061.00 268.00 068.00 035.00 055.00 093.00 061.00 061.00 225.00 225.10 064.10 290.10 017.20 029.10 069.00 225.00 225.10 017.00 064.10 064.10 055.00

ITEM

NUMBER

2 3 38 17 15 13 24 33 2 34 7 9 47 15 44 41 14 15 27 37 29 25 39 11 3 21 5 24 9 15 23 41 26 5 2 24 20 17 18 23 14 29 20 22 26 27 17 18 42 19 14 23 26 6 34 37 23 7 8 13

78212 78212

V W

78282

D

78282 78282

E F

78282

G

78282

H

78282

J

78283 78283 78283 78283

A B C D

78283

E

78283 78283 78390 78391 78843

H J

C

GROUP # 017.20 225.00 225.10 055.10 078.00 020.01 020.10 041.00 068.00 077.00 225.00 225.10 060.00 077.00 078.00 020.01 064.00 077.00 041.10 055.00 042.00 020.01 045.00 055.00 020.00 045.10 045.00 078.00 023.00 023.00 060.00

ITEM 17 9 4 10 21 38 12 11 8 2 20 12 3 6 26 35 8 3 5 6 •• 36 10 4 16 17 16 8 20 19 8

–8– WS 808297 WS 808297 85641 B 8677 B 881

A

031.00 070.00 070.00 061.00 023.00

6 31 22 20 24

–9– B B

9059 9129

B B

9132 931 954313

B

955204 9940

B

9940

A

P

033.00 017.00 035.00 020.00 011.00 014.20 061.00 263.40 253.00 045.00 057.00 045.00 057.00

10 13 21 20 31 10 29 18 10 14 16 17 16

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

A-9

FORM 6311-2 © 12/2011

NOTES

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

A-10

FORM 6311-2 © 12/2011

ENGINE PRESERVATION PRODUCTS THE FOLLOWING ENGINE PRESERVATION PRODUCTS ARE AVAILABLE FROM YOUR WAUKESHA DISTRIBUTOR.

ENGINE PAINT Maintain your Waukesha engine's original appearance with Engine Paint from Waukesha, designed to provide long-lasting adherence, color retention, durability and weather resistance.

161361

Oil Field Orange

13 Oz. Spray Can

161362

Gray

13 Oz. Spray Can

494008

Gray

1 Gallon Container

494010

Oil Field Orange

1 Gallon Container

ENGINE PRESERVATIVE OIL Waukesha Engine Preservative Oil has proved to be highly effective and provides a practical and economical solution to storage requirements. For additional information on the use of this product, refer to your engine's Operation And Service Manual.

166709A

1 Gallon Container

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

B-1

FORM 6311-2 © 12/2011

NOTES

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

B-2

FORM 6311-2 © 12/2011

The Waukesha Express Limited Warranty is available by: Requesting a copy from: GE Energy 1101 West Saint Paul Avenue Waukesha, WI 53188-4999 P: 262.547.3311 F: 262.549.2759 OR Enter the following into your browser: http://www.dresserwaukesha.com/index.cfm/go/literature-search/ Brings up the following web page

W-1

NOTES

W-2