Palm Oil Mill Processing System

TRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEM                   

1. Request 2. Processing Palm Oil Mill at Now 3. Flowchart Of Processing CPO 4. Reception Station 5. Sterilisation Station 6. Threshing Station 7. Pressing Station 8. Clarification Station (Screening) 9. Clarification Station (Clarifying) 10. Clarification Station (Oil Recovery) 11. Clarification Station (Purifying) 12. Clarification Station (Moisture Removal) 13. Storage of CPO 14. PKS PT. Surya Hutama Sawit – Buyer 15. Kernel Recovery Station (Depericarping) 16. Kernel Recovery Station (Nut Cracking) 17. Kernel Recovery Station (Winnower) 18. Kernel Recovery Station (Hydro Clay bath) 19. Kernel Storage

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TRADITIONAL CRUDE PALM OIL PROCESSING

2. PROCESSING AT NOW

3. Flowchart Of Processing CPO

PALM OIL MILL

Sludge

Storage Tank

Effluent Treatment Plant

PALM OIL MILL

4. Reception Station

Weight bridge FFB Truck

Loading Ramp

Grading FFB

Unripe Bunch Under ripe bunch Ripe bunch

View FFB Grading

Over Ripe Bunch Empty bunch Old Crop Long stalk bunch

5. Sterilisation Station Receive

PALM OIL MILL

Sterilizer

•Function •To Release Nut from Bunches •Prevention of any further rise in FFAi •Preparation of the fruit mesocarp for subsequent Processing

6. Threshing Station

nction eparately Fruit lets from Bunches

Thresher

Mulching at field

Empty Bunches

PALM OIL MILL

PALM OIL MILL

7. Pressing Station

Function: • to digest the fruit lets •Maximize oil extraction with minimize broken nut •To break press cake before depericarping

Digester

Oil Recovery Plant

Kernel Recovery Plant Screw Press

8. Clarification Station (Screening)

PALM OIL MILL

Vibrating Screen

Function Separately crude oil from dirt Oil have been screen

Waste screen

9. Clarification Station (Clarifying)

Purifying

CPO

Clarifier Tank Underflow Sludge

Oil Recovery

PALM OIL MILL

Function: •To collect oil from crude Oil using Continuous Settling Tank

PALM OIL MILL

10. Clarification Station (Oil Recovery)

Recovered Oil Clarifier

Function: •To collect oil from sludge using decanter Effluent Treatment Plant

Sludge

Underflow Sludge

DECANTER

PALM OIL MILL

11. Clarification Station (Purifying)

CPO

Purifier Dirt < 0.02%

Function: •To purification CPO.

PALM OIL MILL

12. Clarification Station (Moisture Removal)

Vacuum Dryer Moisture < 0.18%

Function : • Decrease moisture of CPO using vacuum

Sludge

Effluent Treatment Plant

13. Storage of CPO

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Storage Tank

Function : • To keep CPO with controling of Quality

PALM OIL MILL

Sludge Effluent Treatment Plant

PALM OIL MILL

14. PT. Surya Hutama Sawit POM - Buyer

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Palm Oil Mill Buyer

CPO Storage Tank •Function •To keep CPO before delivery to Buyer

Buyer

PALM OIL MILL

15. Kernel Recovery Station (Depericarping)

Fibre Fibre Cyclone

Depericarper

Polishing Drum Function : •Separately fiber and nut •To clean up nut from fiber Nuts

PALM OIL MILL

16. Kernel Recovery Station (Nut Cracking)

Nut Cracker

Secondary Depericarper

Function: •To crack Kernel with minimize broken kernel

PALM OIL MILL

17. Kernel Recovery Station (Winnower)

Shell

Winnower

Winnower Cyclone

Nut

Function: •Separately shell from kernel with pneumatic system Kernel & Shell

PALM OIL MILL

18. Kernel Recovery Station (Hydro Clay bath)

Heating Kernel

Shell

Shell Cyclone

Hydro Clay bath

Function: •Separately Shell and Kernel using Hydro clay bath

PALM OIL MILL

19. Kernel Storage

Heater Admixture< 6% Moisture < 7% FFA < 5% •Function •To dry and Keeping The kernel

Kernel Despatch Silo

Shell & Fiber

Boiler

Cyclones

Turbine