Overall Plot Plan: Annexure-I

 

  Overall Plot Plan PFR for BS VI Quality Fuels & Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-I, Page 1 of 1 

ANNEXURE-I

OVERALL PLOT PLAN

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  Process Flow Scheme PFR for BS VI Quality Fuels & Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

ANNEXURE-II

PROCESS FLOW SCHEME

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-II, Page 1 of 1 

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  Block Flow Diagram PFR for BS VI Quality Fuels & Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

ANNEXURE-III

BLOCK FLOW DIAGRAM

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-III, Page 1 of 1 

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  Product Blend Summary PFR for BS VI Quality Fuels & Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV, Page 1 of 1  

ANNEXURE-IV

PRODUCT BLEND SUMMARY

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Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA

Document No. A775-RP-79-41-0001 Rev. No. 0

BPCL-Kochi Refinery

Annexure-IV,Page 2 of 16

Case 1A (Case 1 ) Product Pool Blend Blending ing Summar Summary y

1.  Naphtha Specifications

Component to Blend Light Reformate Light Naphtha CDU-III Total (Summer/Wint er)

Quantity (Summer/Winter) (TPD) 78/0

656/0 734/0

SPG

SUL wt%

RVP psi

ARO vol%

OLE vol%

0.756 0.665 0.6738

22.2 0.0186 0.0149

6.8 10.94 10.57

43.18 1.33 5.20

0 0 0

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Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

2.  Gasoline BS-VI Pool-Summer Specifications RON

Component to Blend

MON

SPG

TPD 

SUL

RVI

wt%

ARO

BEN

OLE

E70

E100

E150

210

vol%

vol%

vol%

vol%

vol%

vol%

vol%

New Isomerate

493

89

86.5

0.648

0

22.7

0

0

0

96

98 98

100

100

DHDT Lt. Naphtha

293

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

DHDT Hy. Naphtha

372

60

59

0.725

0.0008

0.98

6

0

0

0

2.7

87.7

100

FCC Gasoline

2147

90.8

80.9

0.71

0.0006

13.03

16.7

1.7

27

45

68

93

100

Hy. Reformate

1419

108.4

98.4

0.869

0

0.615

100

0.1

0

0

5

80

100

Isomerate From SRR

988

89

87.2

0.648

0

24.68

0

0.01

0

100

100

100

100

FCC-PC Naphtha

866

95

82

0.721

0.0035

11.59

28.7

1.5

47.7

30

64

100

100

New CCR Reformate

1050

103

93

0.827

0

2.53

77.3

0.98

1.12

0

-

-

100

Raffinate

330

68

66

0.735

0

9.39

1

0.4

0.1

0

25

100

100

CCR Reformate  VGO-HDS Hy. Naphtha

108 235

101.8 59

90 58

0.821 0.802

0 0.002

1.36

73.2 18

6.96 0.1

0

0

5

100

100 100

VGO-HDS Lt. Naphtha

235

63.2

61.4

0.742

0.0005

15.59

2

1.2

0

2

30

100

100

Total

8536

90.5

83.19

0.739

0.0006

11.61

31.72

0.9

12.15

37

50.6

82.65

100

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3.  Gasoline BS-VI Pool-Winter

Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

Specifications RON

Component to Blend

MON

SPG

SUL

TPD 

RVI

wt%

ARO

BEN

OLE

E70

E100

E150

210

vol%

vol%

vol%

vol%

vol%

vol%

vol%

New Isomerate

1508

89

86.5

0.648

0

22.7

0

0

0

96

98

100

100

DHDT Lt. Naphtha

132

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

DHDT Hy. Naphtha

544

60

59

0.725

0.0008

0.98

6

0

0

0

2.7

87.7

100

FCC Gasoline

2147

90.8

80.9

0.71

0.0006

13.03

16.7

1.7

27

45

68

93

100

Hy. Reformate

1270

108.4

98.4

0.869

0

0.615

100

0.1

0

0

5

80

100

Isomerate From SRR

988

89

87.2

0.648

0

24.68

0

0.01

0

100

100

100

100

FCC-PC Naphtha

866

95

82

0.721

0.0035

11.59

28.7

1.5

47.7

30

64

100

100

New CCR Reformate

896

103

93

0.827

0

2.53

77.3

0.98

1.12

0

-

-

100

Raffinate

330

68

66

0.735

0

9.39

1

0.4

0.1

0

25

100

100

CCR Reformate 

334

101.8

90

0.821

0

-

73.2

6.96

-

-

-

-

100

VGO-HDS Hy. Naphtha

235

59

58

0.802

0.002

1.36

18

0.1

0

0

5

100

100

VGO-HDS Lt. Naphtha

0

63.2

61.4

0.742

0.0005

15.59

2

1.2 1. 2

0

2

30

100

100

9250

90.5

83.6

0.727

0.0006

13.29

31.7

0.9

12.15

37

50 50.6 .6

83.59

100

Total

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Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

 

4. 

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

ATF Pool (Summer/Winter) TPD

SPG

SUL wt.%

FLH °C

FRZ °C

ARO vol%

Treated ATF

840/840

0.775

0.05 0.0563 63

43.13

-66.45

20.31

KHDS Hyd. Kero

905/905

0.775

0.01

48.24

-66.13

20.31

55/55

0.802

0.002

53.3

-

18

1800/1800

0.783/0.783

0.1071/0.1071

43.84/43.84

-59.4/-59.4

19.12/19.12

Component to Blend

VGO HDS Hy Naphtha Total 5. 

Kerosene Pool

Component to Blend Heavy Kerosene CDUIII

(Summer/Winter) TPD

SPG

SUL wt%

FLH °C

SMI MM

273/243

0.809

0.324

86.16

41.5

ATF/Kero

117/117

0.775

0.0563 0. 0563

43.13

12.67

Total

360/360

0.796/0.796

0.25/0.25

57/57

31.99/31.99

6. 

Hyd.Kerosene Pool

Component to Blend

Hydrotreated Kero Total

(Summer/Winter) TPD

SPG

SUL wt%

FLH °C

SMI MM

360/360

0.7870

0.0008

37.9

47.61 47 .61

360

0.7870

0.0008

38

47.6

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7. 

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

BS-VI Diesel Pool

Specifications

TPD

Component to Blend

SPG

SUL wt%

FLH °C

(Summer/Winter)

CBI

V38 (Cst)

11077/11077

0.832

0.0008

48

51

3.08 3. 08

% Recovery @ 360 °C 95

DHDT Diesel DHDS Diesel

6169/6169

0.842

0.0008

58.9

50.2

3.35

97.06

DHDS HYD.Kero

1454/1454

0.774

0.0008

47.5

44.8

0.92

100

433/433

0.725

0.0008

10

24

0.77

139/139

0.787

0.0008

38

40

-

VGO-HDT Diesel

2566/2566

0.847

0.0008

43

48

2.3

96

VGO-HDS Diesel

1834/1834

0.897

0.0008

47

47

3.5

95

23664/23664

0.832

0.0008

43.99

49.13

2.74

96

DHDT Hy. Naphtha Hydrotreated Kero

Total

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Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA

Document No. A775-RP-79-41-0001 Rev. No. 0

BPCL-Kochi Refinery

Annexure-IV,Page 2 of 16

Case 3A (M) (Case 3 ) Product Poo Pooll Blending Summa Summary ry

1.  Naphtha Pool: Specifications

Component to Blend Light Reformate Light Naphtha CDU-III Med Naphtha CDU-III Light Naphtha-CDU-I Total (Summer/Wint er)

Quantity (Summer/Winter) (TPD) 57/56

SPG

SUL wt%

RVP psi

ARO vol%

OLE vol%

505/0 0/44 0/99

0.756 0.665 0.719 0.659

22.2 0.0186 0.0259 0.0193

6.8 10.94 1.50 10.93

43.18 1.33 3.97 0.905

0 0 0 0

561/199

0.637/0.697

0.0168/0.010 0.0168/0.0102 2

10.59/8.09

5.10/12.49

0/0

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Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

2.  Gasoline BS-VI Pool-Summer Specifications RON

Component to Blend

MON

SPG

TPD 

SUL

RVI

wt%

ARO

BEN

OLE

E70

E100

E150

210

vol%

vol%

vol%

vol%

vol%

vol%

vol%

New Isomerate

810

89

86.5

0.648

0

22.7

0

0

0

96

98 98

100

100

DHDT Lt. Naphtha

130

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

DHDT Hy. Naphtha

467

60

59

0.725

0.0008

0.98

6

0

0

0

2.7

87.7

100

FCC Gasoline

2133

90.8

80.9

0.71

0.0006

13.03

16.7

1.7

27

45

68

93

100

Hy. Reformate

1379

108.4

98.4

0.869

0

0.615

100

0.1

0

0

5

80

100

Isomerate From SRR

988

89

87.2

0.648

0

24.68

0

0.01

0

100

100

100

100

Light Naphtha-CDU-III Naphtha-CDU-III

179

65.3

65.1

0.659

0.0103

19.86

0.9

0.9

0

85

95

100

100

FCC-PC Naphtha

997

95

82

0.721

0.0035

11.59

28.7

1.5

47.7

30

64

100

100

New CCR Reformate

1638

103

93

0.827

0

2.53

77.3

0.98

1.12

0

-

-

100

Raffinate

330

68

66

0.735

0

9.39

1

0.4

0.1

0

25

100

100

CCR Reformate 

175

101.8

90

0.821

0

-

73.2

6.96

-

-

-

-

100

VGO-HDS Hy. Naphtha

279

59

58

0.802

0.002

1.36

18

0.1

0

0

5

100

100

VGO-HDS Lt. Naphtha

226

63.2

61.4

0.742

0.0005

15.59

2

1.2

0

2

30

100

100

Total

9732

90.5

83.28

0.74

0.0008

11.58

32.62

0.9

11.35

37

49.11

78.7

100

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3. 3.   Gasoline BS-VI Pool: Winter 

Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

Specifications RON

Component to Blend

MON

SPG

SUL

TPD 

RVI

wt%

ARO

BEN

OLE

E70

E100

E150

210

vol%

vol%

vol%

vol%

vol%

vol%

vol%

New Isomerate

1352

89

86.5

0.648

0

22.7

0

0

0

96

98

100

100

DHDT Lt. Naphtha

132

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

DHDT Hy. Naphtha

30

60

59

0.725

0.0008

0.98

6

0

0

0

2.7

87.7

100

FCC Gasoline

2133

90.8

80.9

0.71

0.0006

13.03

16.7

1.7

27

45

68

93

100

Hy. Reformate

1378

108.4

98.4

0.869

0

0.615

100

0.1

0

0

5

80

100

Isomerate From SRR

988

89

87.2

0.648

0

24.68

0

0.01

0

100

100

100

100

Light Naphtha-CDU-III Naphtha-CDU-III

250

65.3

65.1

0.659

0.0103

19.86

0.9

0.9

0

85

95

100

100

FCC-PC Naphtha

997

95

82

0.721

0.0035

11.59

28.7

1.5

47.7

30

64

100

100

New CCR Reformate

1594

103

93

0.827

0

2.53

77.3

0.98

1.12

0

-

-

100

Raffinate

330

68

66

0.735

0

9.39

1

0.4

0.1

0

25

100

100

CCR Reformate 

178

101.8

90

0.821

0

-

73.2

6.96

-

-

-

-

100

VGO-HDS Hy. Naphtha

0

59

58

0.802

0.002

1.36

18

0.1

0

0

5

100

100

VGO-HDS Lt. Naphtha

0

63.2

61.4

0.742

0.0005

15.59

2

1.2

0

2

30

100

100

9361

93.08

85.66

0.7318

0.0008

13.43

32.4

0.9

11.67

45

56.78

79.07

100

Total

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Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

 

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

4.  ATF Pool (Summer/Winter) TPD

SPG

SUL wt.%

FLH °C

FRZ °C

ARO vol%

Treated ATF

840/840

0.775

0.05 0.0563 63

43.13

-66.45

20.31

KHDS Hyd. Kero

960/681

0.775

0.01

48.24

-66.13

20.31

0/279

0.802

0.002

53.3

-

18

1800/1800

0.775/0.779

0.0316/0.0304

45.6/46.1

-66.27/-68. -66.27/-68.91 91

20.33/19.98

Component to Blend

VGO HDS Hy Naphtha Total 5.  Kerosene Pool

(Summer/Winter) TPD 112/85

ATF/Kero

248/275

Total

360/360

Component to Blend

Heavy Kerosene

0.809

SUL wt% 0.324 0 .324

FLH °C 86.16

SMI MM 41.5

0.775

0.0563 0. 0563

43.13

12.67

0.785/0.782

0.1394/0.119

47.7/46.4

21.37/19.22

SPG

6.  Hyd.Kerosene Pool

Component to Blend

Hydrotreated Kero Total

(Summer/Winter) TPD

SPG

SUL wt%

FLH °C

SMI MM

360/360

0.787

0.0008

38

47.61

360

0.780

0.0008

38

47.61

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Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

7.  BS VI Diesel Pool

Specifications

TPD (Summer/Winter)

SPG

12641/12806

CBI

V38 (Cst)

51

3.08 3. 08

% Recovery @ 360 °C 95

58.9 47.5

50.2 44.8

3.35 0.92

97.06 100

0.0008

10

24

0.77

0.787

0.0008

38

40

-

2848/2848

0.847

0.0008

43

48

2.3

96

1765/1765

0.897

0.0008

47

47

3.5

95

25445/26167

0.835/0.832

0.0008/0.0008

49.64/43.99

49.70/49.13

3.18/3.10

95.85/95.97

0.832

SUL wt% 0.0008

FLH °C 48

6765/6642 864/986

0.842 0.774

0.0008 0.0008

19/462

0.725

542/657

VGO-HDT Diesel VGO-HDS Diesel

Component to Blend DHDT Diesel DHDS Diesel DHDS HYD.Kero DHDT Hy. Naphtha Hydrotreated Kero

Total

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Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA

Document No. A775-RP-79-41-0001 Rev. No. 0

BPCL-Kochi Refinery

Annexure-IV,Page 2 of 16

Case 4A (Case 4 ) Product Pool Ble Blending nding Summar Summary y 1.  Naphtha Pool: Specifications

SPG

Component to Blend Light Reformate Light Naphtha CDU-III

Quantity (Summer/Winter) (TPD) 16/18 171/0

SUL wt%

RVP psi

ARO vol%

OLE vol%

0.756 0.665

22.2 0.0186

6.8 10.94

43.18 1.33

0 0

Med Naphtha CDU-III Light Naphtha-CDU-I

0/136 738/0

0.719 0.659

0.0259 0.0193

1.50 10.93

3.97 0.905

0 0

Total (Summer/Win (Summer/Winter) ter)

979/155

0.669/0.723

0.015/0.025

10.68/2.24

3.78/8.67

0/0

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Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

 

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

2.  Gasoline BS-VI Pool-Summer Specifications Component to Blend

RON

MON

SPG

SUL wt%

RVI

ARO vol%

BEN vol%

OLE vol%

E70 vol%

E100 vol%

E150 vol%

210 vol%

TPD  New Isomerate

855

89

86.5

0.648

0

22.7

0

0

0

96

98

100

100

DHDT Lt. Naphtha

315

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

DHDT Hy. Naphtha

616

60

59

0.725

0.0008

0.98

6

0

0

0

2.7

87.7

100

FCC Gasoline

52

90.8

80.9

0.71

0.0006

13.03

16.7

1.7

27

45

68

93

100

New DHDT Lt. Naphtha

195

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

New DHDT Hvy nap.

2133

60

59

0.725

0.0008

0.98

6

0

0

0

100

100

100

Hy. Reformate

1403

108.4

98.4

0.869

0

0.615

100

0.1

0

0

5

80

100

Isomerate From SRR

988

89

87.2

0.648

0

24.68

0

0.01

0

100

100

100

100

Light Naphtha-CDU-III Naphtha-CDU-III

74

65.3

65.1

0.659

0.0103

19.86

0.9

0.9

0

85

95

100

100

FCC-PC Naphtha

1389

95

82

0.721

0.0035

11.59

28.7

1.5

47.7

30

64

100

100

New CCR Reformate

1754

103

93

0.827

0

2.53

77.3

0.98

1.12

0

-

-

100

Raffinate

330

68

66

0.735

0

9.39

1

0.4

0.1

0

25

100

100

CCR Reformate 

144

101.8

90

0.821

0

-

73.2

6.96

-

-

-

-

100

VGO-HDS Hy. Naphtha

226

63.2

61.4

0.742

0.0005

15.59

2

1.2

0

2

30

100

100

10475

95.5

81.14

0.736

0.0008

11.52

31.84

0.9

12.34

36.5

49.7

79.12

100

Total

Template No. 5-0000-0001-T2 Rev. 1

Copyright EIL  –  All  All rights reserved

 

 

Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

3. 3.   Gasoline BS-VI Pool: Winter  Specifications

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

RON

Component to Blend

MON

SPG

SUL

TPD 

RVI

wt%

ARO

BEN

OLE

E70

E100

E150

210

vol%

vol%

vol%

vol%

vol%

vol%

vol%

New Isomerate

1907

89

86.5

0.648

0

22.7

0

0

0

96

98

100

100

DHDT Lt. Naphtha

315

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

DHDT Hy. Naphtha

561

60

59

0.725

0.0008

0.98

6

0

0

0

2.7

87.7

100

FCC Gasoline

52

90.8

80.9

0.71

0.0006

13.03

16.7

1.7

27

45

68

93

100

New DHDT Lt. Naphtha

0

77

74

0.675

0.001

17.11

2

1.2

0

72

100

100

100

New DHDT Hvy nap.

2133

60

59

0.725

0.0008

0.98

6

0

0

0

100

100

100

Hy. Reformate

1305

108.4

98.4

0.869

0

0.615

100

0.1

0

0

5

80

100

Isomerate From SRR

988

89

87.2

0.648

0

24.68

0

0.01

0

100

100

100

100

Light Naphtha-CDU-III Naphtha-CDU-III

124

65.3

65.1

0.659

0.0103

19.86

0.9

0.9

0

85

95

100

100

FCC-PC Naphtha

1389

95

82

0.721

0.0035

11.59

28.7

1.5

47.7

30

64

100

100

New CCR Reformate

1628

103

93

0.827

0

2.53

77.3

0.98

1.12

0

-

-

100

Raffinate

330

68

66

0.735

0

9.39

1

0.4

0.1

0

25

100

100

CCR Reformate 

299

101.8

90

0.821

0

-

73.2

6.96

-

-

-

-

100

0

63.2

61.4

0.742

0.0005

15.59

2

1.2

0

2

30

100

100

11030

91.33

84.27

0.726

0.0008

13.48

29.03

0.9

11.54

44.8

56.78

8.64

100

VGO-HDS Hy. Naphtha Total

Template No. 5-0000-0001-T2 Rev. 1

Copyright EIL  –  All  All rights reserved

 

Product Blend Summary PFR for BS VI Quality Fuels& Capacity Expansion to 20.0 MMTPA BPCL-Kochi Refinery

 

Document No. A775-RP-79-41-0001 Rev. No. 0 Annexure-IV,Page 2 of 16

4.  ATF Pool (Summer/Winter) TPD

SPG

SUL wt.%

FLH °C

FRZ °C

ARO vol%

Treated ATF

840/84

0.775

0.0563

43.13

-66.45

20.31

Hydrotreated Kero

594/594

0.787

0.0008

38

-47

20

Component to Blend

86/86

0.7594

0.0008

-

-67. -67.39 39

18.12

279/279

0.802

0.002

53.3

-

18

1800/1800

0.790

0.085

41.24

-51.69

19.93

 New DHDT Hyd Hyd Kero VGO HDS Hy Naphtha Total

5.  Kerosene Pool

0.809

SUL wt% 0.324

FLH °C 86.16

SMK MM 24.08

208/208

0.792

0.1823

40

27.09

360/360

0.798

0.25

46.8

38.89

(Summer/Winter) TPD 152/152

ATF/Kero Total

Component to Blend

Heavy Kerosene

SPG

6.  Hyd.Kerosene Pool (Summer/Winter) TPD

SPG

SUL wt%

FLH °C

SMI MM

207/207

0.7870

0.0008

38

47.6

 New DHDT Hyd Kero

153/153

0.7594

0.0008

-

24.1

Total

360/360

0.775

0.0008

45.59

37.42

Component to Blend

Hydrotreated Kero

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