Operator's Manual EPMII Digital

Serial No. 23059-

Ref. No. VOE21A1006353 CPN 12758560

English CST

Volvo

California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

California Proposition 65 Warning Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.

Contents

Page

1.

Basic Information .................................................................... 5

1.1

General Instructions ........................................................................................... 5

1.2

Scope of Supply .................................................................................................. 5

2.

Technical Data ......................................................................... 7

2.1

View of the Control Panel ................................................................................... 7

2.2

View of the Auxiliary Control Panel ................................................................... 8

2.3

View of the LH Screed Control Panel ................................................................ 9

2.4

View of the RH Screed Control Panel .............................................................. 10

3.

Control Panel ......................................................................... 11

3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6

Design ................................................................................................................ 11 View from the rear ............................................................................................... 11 View from above.................................................................................................. 11 Working Functions............................................................................................... 12 LCD screen ......................................................................................................... 14 Menu Functions................................................................................................... 14 Travel Drive Functions ........................................................................................ 15

3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10 3.2.11 3.2.12 3.2.13 3.2.14 3.2.15 3.2.16 3.2.17 3.2.18 3.2.19 3.2.20 3.2.21

Functions / Operation ....................................................................................... 16 Control Panel, general......................................................................................... 16 Options ................................................................................................................ 17 Diesel Engine START ......................................................................................... 17 Engine Speed Control, increasing / reducing the speed ..................................... 18 Smart Power ON/OFF ......................................................................................... 19 Diesel engine STOP............................................................................................ 21 Pressing / Releasing the Emergency STOP Button ............................................ 22 Releasing the Drive Lever, Forwards - Neutral - Reverse................................... 23 Selecting the Paving / Transport Speed Stage ................................................... 24 Speed potentiometer, SPEED INCREASE / REDUCE ....................................... 24 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ................. 25 Turning on the Spot, to the Left / to the Right ..................................................... 26 Warning Horn ...................................................................................................... 27 LCD Standard Menu............................................................................................ 28 Screed Raise / Lower .......................................................................................... 33 Screed Floating Mode On / Off............................................................................ 34 Vario Screed Section LH + RH Extend / Retract ................................................. 35 Electric Heating Menu On / Off............................................................................ 36 Tamper Menu On / Off......................................................................................... 37 Vibration Menu On / Off....................................................................................... 39 Screed Lock On / Off........................................................................................... 40 1 Ref. No. VOE21A1006353

3.2.22 3.2.23 3.2.24 3.2.25 3.2.26 3.2.27 3.2.28 3.2.29 3.2.30 3.2.31 3.2.32 3.2.33 3.2.34

Levelling System Menu On / Off.......................................................................... 41 Tow Point Adjustment LH + RH, Raise / Lower................................................... 42 Augers LH + RH On / Off..................................................................................... 43 Augers LH + RH, Overmodulating....................................................................... 45 Augers LH + RH, Reverse Rotation .................................................................... 45 Conveyors LH + RH, On / Off.............................................................................. 46 Conveyors LH + RH, Overmodulating ................................................................. 47 Hopper Wings LH + RH, Open / Close................................................................ 48 Automatic On / Off ............................................................................................... 49 Changing the Menu, Standard / Main Menu........................................................ 50 Working Menu ..................................................................................................... 51 Information Menu ................................................................................................ 51 Operating Menu................................................................................................... 54

3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7

ABG2820 ............................................................................................................ 66 Screed Anti-Climbing Lock On / Off .................................................................... 66 Screed Assist, On / Off........................................................................................ 67 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 69 Augers LH + RH, Reverse Rotation .................................................................... 69 Conveyors LH + RH Reverse Mode .................................................................... 70 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 71 The auxiliary control panel .................................................................................. 71

3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8

ABG5820 ............................................................................................................ 72 Optimisation of the cold start behaviour .............................................................. 72 Central Lubrication System ................................................................................. 73 Screed Anti-Climbing Lock On / Off .................................................................... 74 Screed Assist On / Off......................................................................................... 75 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 77 Conveyors LH + RH Reverse Mode .................................................................... 78 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 79 The auxiliary control panel .................................................................................. 79

3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9

ABG6820 ............................................................................................................ 80 Optimisation of the cold start behaviour .............................................................. 80 Central Lubrication System ................................................................................. 81 Fumes Extraction On / Off ................................................................................... 82 Screed Anti-Climbing Lock On / Off .................................................................... 82 Screed Assist, On / Off........................................................................................ 83 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 85 Conveyors LH + RH Reverse Mode .................................................................... 86 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 87 The auxiliary control panel .................................................................................. 87

3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8

ABG7820B .......................................................................................................... 88 Optimisation of the cold start behaviour .............................................................. 88 Central Lubrication System ................................................................................. 89 Fumes Extraction On / Off ................................................................................... 90 Screed Anti-Climbing Lock On / Off .................................................................... 91 Screed Assist / Screed Load Device, On / Off .................................................... 92 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 95 Conveyors LH + RH Reverse Mode .................................................................... 96 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 97 2

3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7 3.7.8 3.7.9

ABG8820B .......................................................................................................... 98 Optimisation of the cold start behaviour .............................................................. 98 Central Lubrication System ................................................................................. 99 Fumes Extraction On / Off ................................................................................. 100 Automatic steering ON / OFF ............................................................................ 101 Screed Anti-Climbing Lock On / Off .................................................................. 102 Screed Assist / Screed Load Device, On / Off .................................................. 103 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 106 Conveyors LH + RH Reverse Mode .................................................................. 107 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 108

3.8 3.8.1 3.8.2 3.8.3 3.8.4 3.8.5 3.8.6 3.8.7 3.8.8 3.8.9

ABG9820 .......................................................................................................... 109 Central Lubrication System ............................................................................... 109 Screed tensioning device ON / OFF.................................................................. 110 Fumes Extraction On / Off ................................................................................. 111 Crawler unit height adjustment RAISE / LOWER .............................................. 112 Automatic steering ON / OFF ............................................................................ 113 Screed Assist / Screed Load Device, On / Off .................................................. 114 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 117 Conveyors LH + RH Reverse Mode .................................................................. 118 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 119

4.

Messages ............................................................................. 121

4.1

Message Codes ............................................................................................... 121

5.

Auxiliary Control Panel ....................................................... 133

5.1 5.1.1 5.1.2

Design .............................................................................................................. 133 View from the rear ............................................................................................. 133 Functions........................................................................................................... 133

5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 5.2.11

Functions / Operation ..................................................................................... 134 Auxiliary Control Panel, General ....................................................................... 134 Diesel Engine START ....................................................................................... 135 Diesel engine speed.......................................................................................... 135 Diesel engine STOP.......................................................................................... 136 Pressing / Releasing the Emergency STOP Button .......................................... 136 Releasing the Drive Lever, Forwards - Neutral - Reverse................................. 137 Selecting the Paving / Transport Speed Stage ................................................. 138 Speed potentiometer, SPEED INCREASE / REDUCE ..................................... 139 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ............... 140 Screed Raise / Lower ........................................................................................ 141 Hopper Wings LH + RH, Open / Close.............................................................. 142

6.

Screed Control Panels LH + RH ......................................... 143

6.1 6.1.1 6.1.2

Design .............................................................................................................. 143 View from the rear ............................................................................................. 143 Functions........................................................................................................... 143 3

6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11 6.2.12 6.2.13 6.2.14 6.2.15 6.2.16 6.2.17

Functions / Operation ..................................................................................... 145 Screed Control Panels LH + RH general........................................................... 145 Hydraulic Stop LH / RH ..................................................................................... 146 Warning Horn LH / RH ...................................................................................... 146 LCD Screen Standard Menu LH / RH................................................................ 147 Vario Screed Section LH / RH Extend / Retract ................................................ 148 Tow Point Adjustment LH / RH, Raise / Lower.................................................. 149 Augers LH / RH, On / Off................................................................................... 151 Augers LH / RH, Overmodulating ...................................................................... 152 Augers LH / RH, Reverse Rotation.................................................................... 153 Conveyors LH / RH, On / Off ............................................................................. 154 Conveyor LH / RH, Overmodulating .................................................................. 155 Menu Change Key, Standard Operation ........................................................... 156 Menu for the Augers .......................................................................................... 157 Menu for the Tampers ....................................................................................... 157 Menu for the Vibration ....................................................................................... 158 Menu for the Conveyors .................................................................................... 158 Menu for the Tow Points ................................................................................... 159

6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 6.3.7 6.3.8 6.3.9 6.3.10 6.3.11

Backup Operating Mode ................................................................................. 160 General.............................................................................................................. 160 Changing the Menu in Backup Operating Mode ............................................... 160 Menu „Engine (Backup mode)“ ......................................................................... 162 Menu „Electric heating“ ..................................................................................... 163 Menu „Screed“................................................................................................... 165 Menu „Levelling system“ ................................................................................... 166 Menu „Augers LH / RH“ ..................................................................................... 166 Menu „Conveyors LH / RH“ ............................................................................... 166 Menu „Tampers“ ................................................................................................ 167 Menu „Vibration“................................................................................................ 168 Menu „Tow points LH / RH“ ............................................................................... 168

7.

Index ..................................................................................... 169

4

1.

Basic Information

1.1

General Instructions These instructions are only valid together with the operating manual for tracked pavers of the ABG series and the operating manual for the paving screed mounted on the basic paver. Basic information contained in the operating manual for the paver, such as the service and warranty conditions, general safety instructions, using the paver for its intended use as well as instructions for operating the electric and gas heating systems still apply although they are not explicitly mentioned in this manual. Carefully read and understand this operating manual as well as the information contained in the above mentioned manuals before operating the control panel.

Disregarding these instructions may lead to damage caused by faulty operation and even accidents.

1.2

Scope of Supply Two operating manuals covering the control panel, auxiliary control panel and screed control panel LH / RH.

5

6

2.

Technical Data

2.1

View of the Control Panel

7

2.2

View of the Auxiliary Control Panel

8

2.3

View of the LH Screed Control Panel

9

2.4

View of the RH Screed Control Panel

10

3.

Control Panel

3.1

Design Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.

3.1.1

3.1.2

View from the rear 1

Electrical connection: Maintenance

2

Electrical connection: Power supply, CAN

3

Ventilation: Goretex

4

Bracket: Control panel support

5

Hand grips: Transport

1

Paver: Working functions, additional functions

2

LCD Screen

3

Menu functions: LCD screen, warning horn button

4

Travel drive functions: Travel drive, steering, speed

View from above

11

3.1.3

Working Functions

12

1

Options: Additional functions

2

Conveyor LH: Overmodulate

3

Turning on the spot

4

Deactivate all working functions („Automatic“): ON / OFF

5

Conveyor LH: ON / OFF

6

Conveyor LH (additional functions): Reverse

7

Conveyor RH (additional functions): Reverse

8

Conveyor RH: ON / OFF

9

Diesel engine: START / STOP

10

Conveyor RH: Overmodulate

11

Tow point LH: Lower

12

Tow point LH: Raise

13

Hopper wing LH: Open

14

Hopper wing LH: Close

15

Levelling system: ON / OFF

16

Menu key, levelling system: ON

17

Hopper wing RH: Close

18

Hopper wing RH: Open

19

Tow point RH: Raise

20

Tow point RH: Lower

3.1.3

Working Functions continued

13

21

Screed lower

22

Screed floating mode: ON / OFF

23

Screed raise

24

Auger LH: Overmodulate

25

Auger LH: ON / OFF

26

Auger LH: Reverse

27

Hydr. auger height adjustment (Option): Raise

28

Auger RH: Reverse

29

Auger RH: ON / OFF

30

Auger RH: Overmodulate

31

Screed assist / screed load device (Option): Menu

32

Screed anti-climbing lock (Option): ON / OFF

33

Screed lock: ON / OFF

34

Hydr. auger height adjustment (Option): Lower

35

Vario screed section LH: Extend

36

Tampers: ON / OFF

37

Menu key, tampers: ON

38

Electric heating: ON / OFF

39

Menu bar, electric heating: ON

40

Vibration: ON / OFF

41

Menu key, vibration: ON

42

Vario screed section RH: Extend

43

Vario screed section RH: Retract

44

Vario screed section LH: Retract

3.1.4

3.1.5

LCD screen

1

LCD screen

2

„Warning signals“ LED’s

1

Function keys -allocation depends upon the menu-

2

Input keys -function depends upon the menu-

Menu Functions

14

3.1.5

3.1.6

Menu Functions continued 3

Direction key LH

4

Direction key UP

5

Direction key RH

6

Change menu key: Standard / Main Menu

7

Warning horn key: ON

8

Direction key DOWN

9

Enter / return key: ENTER

10

Input key: „full stop“

1

Drive lever: Forwards / Neutral / Reverse

2

Speed stage: Paving speed

3

Speed stage: Transport speed

4

Steering potentiometer: LH - NEUTRAL - RH

5

Speed potentiometer: -Depends upon speed stageLH = slower RH = faster

Travel Drive Functions

15

3.2

Functions / Operation Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.

3.2.1

Control Panel, general (  2.1) Ensure that: –

all operating elements are freely accessible,

–

you know the significance of the functions selected when operating the machine,

–

the plastic touch pad on the control panel is not damaged during operation,

–

the plastic touch pad on the control panel is only cleaned with a commercially available spirit,

–

the ignition is switched off when connecting or disconnecting the power supply cables.

Procedure for connecting the control panel: –

Remove the control panel (  2.1) from the storage compartment on the machine.

–

Place the control panel (  2.1) on the support.  tighten the fastening screw,

–

 connect the CAN cable to the electrical socket for the CAN power supply  3.1.1) and turn the bayonet catch to securely lock it. Switch on the operating voltage.  Turn the battery master switch to ON and the ignition switch to ON.

The green LED’s in the operating keys will indicate the operating status.  ON = LED lights up,  OFF = LED is extinguished,  Function selected but not activated = LED flashes. Warning and control indicators are located on the LCD screen (  3.1.2). A new message is signalled when the red LED’s flash on the LCD screen (  3.1.4). The LED's extinguish after you have confirmed the message with the Enter key (  3.1.5). The background of the LCD screen (  3.1.2) is permanently illuminated.

16

3.2.2

Options (  3.1.3) Options are available depending on the machine model. In this case, symbols will appear in the slide-in bar on the control panel which deviate from the standard range. Further information is contained at the end of this chapter.

3.2.3

Diesel Engine START (  3.1.3) Fully acquaint yourself with all functions and return these functions to the neutral position before starting the Diesel engine. It is prohibited for persons to be in the danger zone.

Turn the key in the ignition switch on the main distributor from the neutral position (1) to the ignition position/ON (2). It will take approximately 30 sec to boot the computer. The main control panel is ready for operation as soon as the standard menu (4) appears on the LCD screen. Press the key „START / STOP“ the Diesel engine.

, to start

If the Diesel engine does not start, ensure that: the emergency STOP buttons ( 3.2.7) have been released and the drive lever ( 3.2.8) is in the neutral position. Alternatively, you can turn the key in the ignition switch from the ignition position/ON (2) to the start position (3) and release it when the engine starts.

17

3.2.4

Engine Speed Control, increasing / reducing the speed (  3.1.5) When starting a cold Diesel engine, let it run warm at a lower speed. At temperatures below 10 °C, the warming up phase will take approx. 5 – 10 min. Closely observe the instructions contained in the engine manufacturer's handbook.

After starting the Diesel engine, its speed will automatically increase to „MIN“. Increasing the engine speed: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the engine speed: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“.

Only operate the paver at the maximum engine speed to protect the hydraulic system.

18

3.2.5

Smart Power ON/OFF the diesel consumption and the noise level are as low as possible and that there is as little exhaust emission as possible. When the Smart Power is off the transport and paving speed is as usual. During transporting the Smart Power is automatically inactivated. If the Smart Power is active, the engine’s speed is firmly adjusted, the paving speed is infinitely variable and the maximum speed is reduced.

 Switch the Smart Power on or off.  Drive lever in neutral position: Idle running or heating speed or 50 Hz speed  Drive lever moved into required position: Engine speed on Smart Power speed Engine speed: Tamper with axial Tamper with Vibration speed piston pump gear pump ABG7820B 1600 1/min 1700 1/min 1500 1/min 2800 1/min ABG8820B 1600 1/min 1700 1/min — 2800 1/min

Smart Power ON Press (4) Smart Power OFF Press (4)

Smart Power Modus OFF

When the Smart Power is OFF the machine can be used at normal transporting and paving speed. The speed can be adjusted via the keys F4 to F7.

19

Smart Power Mode ON

When the Smart Power is ON the engine’s speed is preset. F4 to F7 are inactivated. The main display shows the fuel consumption with Smart Power and the remaining time with the remaining fuel. The Smart Power symbol indicates the engine’s speed when the Smart Power is activated.

Smart Power Mode ON - Tamper

The Smart Power symbol in the status field indicates the engine’s speed when the Smart Power is activated .

Smart Power Mode ON - Vibration

The Smart Power symbol in the status field indicates the engine’s speed when the Smart Power is activated .

20

3.2.6

Diesel engine STOP (  3.1.3) Before stopping the Diesel engine, let it run at a higher engine speed without load for approx. 5 min to cool down.

Return the drive lever and all other working functions to the neutral position. "START / STOP" to The press the key stop the Diesel engine.

21

3.2.6

Diesel engine STOP continued

Alternatively, you can turn the key in the ignition switch from the ignition position (2) to the zero position (1) to stop the Diesel engine. After finishing work, stow the control panel in the storage compartment provided to protect it against vandalism.

3.2.7

Pressing / Releasing the Emergency STOP Button Only press the emergency STOP button (1) in cases of emergency. This will break the entire current supply, immediately stop all working functions and the machine will come to an abrupt stop. Caution! There is a danger of serious injury caused by your body suddenly accelerating.

Emergency STOP: Press the emergency STOP button (1). Releasing the emergency STOP: Pull up the emergency STOP button (1).

Eliminate the cause for the emergency STOP. When pressing the emergency STOP button (1), all functions will return to the neutral position. To restart the paver, all emergency STOP buttons (1) on the machine must be released and the drive lever ( 3.2.8) returned to the neutral position.

22

3.2.8

Releasing the Drive Lever, Forwards - Neutral - Reverse (  3.1.6) Fully acquaint yourself with all functions and return these functions to the neutral position before actuating the drive lever (1). It is prohibited for persons to be in the danger zone.

Releasing the drive lever (1): Place two fingers underneath and on both sides of the locking ring (2) and pull the drive lever upwards (A). Keep the locking ring (2) pulled upwards to move the drive lever (1) to and fro. Forward direction of travel: Release the drive lever (1) and move it forwards in the direction (3). NEUTRAL, parking position (5): To start and stop you must return the drive lever (1) to the parking position (5). Reverse direction of travel: Release the drive lever (1) and move it backwards in the direction (4).

The drive lever (1) is only for selecting the forward or reverse direction of travel. It switches the travel drive on or off.

23

3.2.9

Selecting the Paving / Transport Speed Stage (  3.1.6) Stop the machine to select the speed stage. Before starting the machine again, turn the speed potentiometer ( 3.2.10) to the required speed value within the speed stage selected.

Return the drive lever ( 3.2.8) to the neutral position. Paving speed stage: Press the key (1), the LED lights up. Transport speed stage: Press the key (2), the LED lights up. 3.2.10

Speed potentiometer, SPEED INCREASE / REDUCE (  3.1.6) Turn the speed potentiometer (1) to the required speed value before moving the machine. Ensure there are sufficient steering and braking properties in respect of the paving width of the screed mounted on the paver.

Speed stages: Paving speed stage = 0 – MAX. Transport speed stage = 0 – MAX. Increasing the speed: Turn the potentiometer (1) clockwise. Reducing the speed: Turn the potentiometer (1) anti-clockwise.

24

3.2.10

Speed Potentiometer continued, SPEED INCREASE / REDUCE

The speed to be selected depends upon the paving conditions and the paving material. Altering the speed during paving work influences the compaction performance and the mat thickness.

3.2.11

Steering Potentiometer, Steering to the Left / Straight Ahead / Right (  3.1.6) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Steering to the left: Turn the potentiometer (1) from the neutral position to the left. Straight ahead travel: Turn the potentiometer (1) to the neutral centre position. Steering to the right: Turn the potentiometer (1) from the neutral position to the right.

Low steering value = large steering radius. Large steering value = small steering radius.

25

3.2.12

Turning on the Spot, to the Left / to the Right (  3.1.3) The paver will react differently depending on the load on the machine and its configuration. Ensure the screed is raised and safely secured in the transport locking device. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Procedure: Return the drive lever (1) to the neutral position (  3.2.8). Return the steering potentiometer (4) to the neutral position (  3.2.11). Turning on the spot: Press the key for turning on the spot (5) and keep it pressed. Turn the steering potentiometer (4) to the required LH or RH direction. Low steering value = slow turning on the spot. High steering value = fast turning on the spot. Once the paver has reached the required position, turn the steering potentiometer (4) to the neutral position and release the key for turning on the spot.

This function can be activated in the paving speed stage (2) and the transport speed stage (3). However, turning on the spot must only be done in the slower paving speed stage (2). The transport speed stage (3) must be switched to the paving speed stage (2) and after turning on the spot, be switched back to the transport speed stage if required. Observe the different response characteristics in each paving speed stage.

26

3.2.13

Warning Horn (  3.1.5) Sound the warning horn (1) to warn other persons of a possible danger. Observe your locally prevailing laws and regulations concerning the use of warning horns.

To sound the warning horn: Press the warning horn key (1). The warning horn will stop as soon as you release the key (1).

Ensure the warning horn functions correctly before starting work with the machine.

27

3.2.14

LCD Standard Menu (  3.1.4) Repeatedly monitor the screen during paving work. By promptly reacting to information displayed on the LCD screen, you will avoid damage to the machine.  Ignition

After you have switched on the ignition (  3.2.3), the following symbols must appear on the LCD screen: Screed control panel LH (1) - if not mounted, „Automatic“ (3) - if it has been deactivated, Battery charging lamp (5), Oil pressure indicator (6), Automatic steering (10) - if it has been activated, Screed control panel RH (12) - if not mounted.

After you have started the Diesel engine (  3.2.3), the following symbols must extinguish: Battery charging lamp (5), Oil pressure indicator (6). The following symbols can appear during operation: Travel drive sensor (2) - if faulty, Control unit error (4) - if faulty, Coolant temperature (7) - if too high, Coolant level (8) - if too low, Hydraulic oil temperature (9) - if too high. Remote data diagnosis (11) - if it has been activated. In addition, messages will be shown which are described in chapter 4 .

28

3.2.14 LCD Standard Menu continued  Diesel engine speed

The Diesel engine speed is shown in both fields (1).

Ensure you observe the warming up phase (  3.2.4) to avoid damaging the Diesel engine. Closely observe the instructions contained in the engine manufacturer's handbook.  Trip distance indicator

The distance covered is shown in the trip distance indicator (1). To return the trip distance indicator to "0": Press the key F1.

With the trip distance indicator you can register and monitor the distance paved by the machine.  Travelling speed

The travelling speed is shown in field (1).

Observe the information in chapter (  3.2.10).

29

3.2.14 LCD Standard Menu continued

 Coolant temperature indicator

The coolant temperature is shown in field (1). Indicator positions: Blue = Operating temperature too low, Centre = Operating temperature has been reached, Red = Operating temperature too high.

The coolant temperature may change depending on the ambient temperature, the degree of load on the machine and the paving width. Under normal operating conditions, the temperature indicator will increase to the middle value. A message will appear in the LCD screen if the operating temperature reaches a too high value. Further information is contained in chapter 5 "Messages". Closely observe the instructions contained in the engine manufacturer's handbook.  Fuel level indicator

The fuel level is shown in field (1). Indicator positions: Red = Reserve, Right = Maximum fuel level.

The exact fuel level can only be indicated when the machine is on level ground.

30

3.2.14 LCD Standard Menu continued

 Operating hours and current fuel consumption

The operating hours are shown in field (1). The current fuel consumption is shown in field (2).

Observe the manufacturer's recommended service and maintenance intervals for your machine.

 Tampers

The tamper settings are shown in field (1).

The settings depend upon the paving conditions and paving material.

31

3.2.14 LCD Standard Menu continued  Vibrators

The vibrator settings are shown in field (1).

The settings depend upon the paving conditions and paving material.

 Levelling System

The levelling system's settings are shown in field (1).

The settings depend upon the paving conditions and paving material.

32

3.2.15

Screed Raise / Lower (  3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Procedure: Switch off the screed's floating mode (2) and the LED will extinguish. To raise the screed: Press the key (1). To lower the screed: Press the key (3).

Secure the screed in the screed locking device for maintenance and transport purposes. To commence paving, lower the screed onto chocks the same size as the mat to be paved. Take the degree of slump after final rolling into consideration.

33

3.2.16

Screed Floating Mode On / Off (  3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Procedure: The floating mode (1) will only function after the screed has been completely lowered to the ground with the key (2). Switching on the floating mode: Press the key (1), the LED will light up. Switching off the floating mode: Press the key (1), the LED will extinguish.

Secure the screed in the screed locking device for maintenance and transport purposes. Immediately switch on the floating mode (1) when you start paving.

34

3.2.17

Vario Screed Section LH + RH Extend / Retract (  3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

How to change the paving width: Extending the Vario screed sections: LH = press the key (1). RH = press the key (4). Retracting the Vario screed sections: LH = press the key (2). RH = press the key (3).

You can react to changes in the paving width whereby the machine maintains its direction of travel.

35

3.2.18

Electric Heating Menu On / Off (  3.1.3) Closely observe your locally prevailing laws and directives for using heating systems as installed on your machine. Wear protective clothing during operation. There is a danger of injuries caused by hot components.

Electric heating menu: Press the key (1) and the menu for the heating (3) will appear in the lower section of the screen. Setting the desired temperature on the LH Vario section: Reduce = press F1 „-“. Increase = press F2 „+“. Setting the desired temperature on the basic screed: Reduce = press F3 „-“. Increase = press F4 „+“. Setting the desired temperature on the RH Vario section: Reduce = press F1 „-“. Increase = press F2 „+“. The actual temperatures measured will appear on the screed symbolised in the screen. The comparison between the desired and measured temperatures is automatically made when the heating is switched on provided the automatic mode for the electric heating has been switched on in the switch cabinet. By pressing the "Enter" key (4), you will return to the standard menu (  3.2.14). To switch on the electric heating: Press the key (2), the LED will light up. To switch off the electric heating: Press the key (2), the LED will extinguish.

Depending on the paving material, the screed must be heated to prevent it sticking to the screed sections which would reduce the paving quality and paving results.

36

3.2.19

Tamper Menu On / Off (  3.1.3) Keep away from moving and rotating machine components. Keep all protective covers closed during operation. It is prohibited for persons to be in the danger zone.

Tamper menu: Press the key (1) and the menu for the tampers (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. Increasing the tamper speed: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the tamper speed: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. By pressing the "Enter" key (4), you will return to the standard menu (  3.2.14). Switching on the tampers: Press the key (2), the LED lights up. Switching off the tampers: Press the key (2), the LED extinguishes. Depending on the mode selected, the tampers will either be switched on and off by the drive lever in the "AUTO" mode or run continuously in the "MAN" mode. The last tamper setting made will remain unchanged when the machine starts paving again (  3.2.3).

37

3.2.19 Tamper Menu On / Off continued

Adjust the tamper speed to suit the material being paved. At a correct tamper speed, the screed will lay smoothly on the paved mat and only minor vibrations are noticed. Do not run the tampers too fast as this may lead to grain destruction in the paving material.

38

3.2.20

Vibration Menu On / Off (  3.1.3) Keep away from moving and rotating machine components. Keep all protective covers closed during operation. It is prohibited for persons to be in the danger zone.

Vibration menu: Press the key (1) and the menu for the vibration (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. Increasing the vibration speed: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the vibration speed: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. By pressing the "Enter" key (4), you will return to the standard menu (  3.2.14). Switching on the vibrators: Press the key (2), the LED lights up. Switching off the vibrators: Press the key (2), the LED extinguishes. Depending on the mode selected, the vibrators will either be switched on and off by the drive lever in the "AUTO" mode or run continuously in the "MAN" mode. The last vibrator setting made remains unchanged when the machine starts paving again (  3.2.3).

39

3.2.20 Vibration Menu On / Off continued

Adjust the vibrator speed to suit the material being paved. At a correct vibrator speed, the screed will lay smoothly on the paved mat and only minor vibrations are noticed. The vibrators only serve for smoothing and closing the surface of the mat. 3.2.21

Screed Lock On / Off (  3.1.3)

To switch on the screed lock: Press the key (1), the LED lights up. To switch off the screed lock: Press the key (1), the LED extinguishes. When the screed lock is switched on, it will be activated and deactivated by the drive lever.

Switch on the screed lock when paving materials with a low bearing capacity as this will prevent the screed sinking down into the mat when the paver stops. Otherwise the paving results will be negatively affected. When switching off the ignition (  3.2.5), the screed will be automatically locked in its position even though the floating mode may be switched on.

40

3.2.22

Levelling System Menu On / Off (  3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Menu for the levelling system: Press the key (1), and the menu for the levelling system (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. by pressing the Enter key (4) you will return to the standard menu (  3.2.14). To switch on the levelling system: Press the key (2), the LED lights up. To switch off the levelling system: Press the key (2), the LED extinguishes. Depending on the mode selected, the levelling system will either be switched on and off by the drive lever in the "AUTO" mode or run continuously in the "MAN" mode.

When paving, ensure the levelling cylinders and consequently the tow points maintain an adequate distance to the upper and lower limit stops. This is necessary for the system to function correctly. We recommend the use of the optional levelling system on your paver. This will enable you to obtain the highest degree of surface evenness when paving subbase, base and binder courses. Only use genuine accessories supplied by the manufacturer as these have been specially designed for your machine.

41

3.2.23

Tow Point Adjustment LH + RH, Raise / Lower (  3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Switch on the levelling system (  3.2.22) so that you can adjust the tow points. Further information is contained in the menu for the levelling system, chapter 6.3.6. Menu screen (1): To raise the tow point: LH = press the key (1). RH = press the key (3). To lower the tow point: LH = press the key (2). RH = press the key (4). Depending on the mode selected (  3.2.22), the tow points can be controlled by the drive lever in the "AUTO" mode or by hand in the "MAN" mode.

Damage will occur on the screed if the tow points are adjusted to opposite limit stops, e.g. one tow point to the upper and one tow point to the lower limit stop. The maximum permissible difference in height between both mat thickness scales is 10 cm. When paving, ensure the levelling cylinders and consequently the tow points maintain an adequate distance to the upper and lower limit stops. This is necessary for the system to function correctly. Never operate the tow point adjustment when the screed is raised and secured in the screed transport locks otherwise damage will occur to the screed locking device.

42

3.2.24

Augers LH + RH On / Off (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To switch the augers on: LH = press the key (1), the LED lights up. RH = press the key (2), the LED lights up. To switch the augers off: LH = press the key (1), the LED extinguishes. RH = press the key (2), the LED extinguishes. The menu (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. To increase the auger speed: LH = press the key F4 „+“. RH = press the key F6 „+“. To reduce the auger speed: LH = press the key F3 „-“. RH = press the key F5 „-“. By pressing the "Enter" key (4), you will return to the standard menu (  3.2.14). Depending on the mode selected, the augers will be controlled by the drive lever when travelling forwards in the "AUTO" mode or run continuously in the "MAN" mode. The auger mode will return to "AUTO" when the machine starts paving again (  3.2.3).

43

3.2.24 Augers LH + RH On / Off continued

After being switched on, the augers will operate automatically as long as the paddle type switches (only on the ABG5820) or the ultrasonic sensors for controlling the flow of material are connected to the system. The LH + RH auger control sensors are shown by the symbol (S) in the menu (3).

44

3.2.25

Augers LH + RH, Overmodulating (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To overmodulate the augers: LH = press the key (1). RH = press the key (2).

The augers can be overmodulated whether they are switched on or off. If you need to fill the auger channel with paving material when the paver is at a standstill, you can either use the function augers LH + RH overmodulate or switch the LH + RH augers to the "MAN" operating mode (  3.2.24). 3.2.26

Augers LH + RH, Reverse Rotation (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the augers: LH = press the key (1). RH = press the key (2).

The augers can be reversed whether they are switched on or off. Reversing the LH and RH augers is a handy function for distributing the remaining material at the end of a paved mat.

45

3.2.27

Conveyors LH + RH, On / Off (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To switch the conveyors on: LH = press the key (1), the LED lights up. RH = press the key (2), the LED lights up. To switch the conveyors off: LH = press the key (1), the LED extinguishes. RH = press the key (2), the LED extinguishes. The menu (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. To increase the conveyor speed: LH = press the key F4 „+“. RH = press the key F6 „+“. To reduce the conveyor speed: LH = press the key F3 „-“. RH = press the key F5 „-“. By pressing the "Enter" key (4), you will return to the standard menu (  3.2.14). Depending on the mode selected, the conveyors will be controlled by the drive lever when travelling forwards in the "AUTO" mode or run continuously in the "MAN" mode. The conveyors will return to the "MAN" mode when the machine starts paving again (  3.2.3).

46

3.2.27 Conveyors LH + RH On / Off continued

The conveyors are automatically controlled by paddle type control switches or ultrasonic sensors located at the end of the conveyor tunnel. 3.2.28

Conveyors LH + RH, Overmodulating (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Overmodulating the conveyors: LH = press the key (1). RH = press the key (2).

The overmodulating mode still functions whether the conveyors are switched on or off. If you need to convey paving material to the augers when the machine is at a standstill, you can either use the function conveyor LH + RH overmodulate or switch the conveyors to the "MAN" operating mode (  3.2.27). The optimum head of material has been reached when the augers are submerged by 2/3 in the paving material. Too much material in the auger channel will exert an excess load on the augers. Please take this into consideration when starting work at large paving widths.

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3.2.29

Hopper Wings LH + RH, Open / Close (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Opening the hopper wings: LH = press the key (1). RH = press the key (4). Closing the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.

The hopper wings will always open and close simultaneously whatever side you operate. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site.

48

3.2.30

Automatic On / Off (  3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

To switch on the automatic: Press the key (1), the LED lights up. To switch off the automatic: Press the key (1), the LED extinguishes. When switched off, the symbol (2) for the automatic will appear in the LCD screen.

By switching OFF the automatic, all working functions such as the tampers, vibrators, augers and conveyors will be deactivated with just one touch of a button. (The LED's for the working functions will flash when they have been deactivated). This will enable you to quickly prepare the paver for transport runs. It is no longer necessary to switch off the individual working functions. The previous settings made to the working functions will be saved and remain unchanged. (When the automatic is switched OFF, you can also select other working functions which you will require when the automatic is switched ON again). Switch the automatic ON again after the transport run. All working functions previously used resp. selected will be reactivated.

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3.2.31

Changing the Menu, Standard / Main Menu (  3.1.5)

To change the menu: Press the key (1) if you wish to change from the standard menu (2) (  3.2.14) to the main menu (3). Menu bars in the main menu (3): (4) = Working menu bar, (5) = Information menu bar, (6) = Operating menu bar, (7) = Service menu bar. Only for Volvo service. You can go from menu bar to menu bar by pressing the pointer keys „UP“ (8) and „DOWN“ (9). By pressing the keys F1 to F8 you can go to the next function. By pressing the key (1) again, you can return to the standard menu (2) (  3.2.14).

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3.2.32

Working Menu (  3.2.31)

Working menu bar (1): F1 = tampers (  3.2.19),

F2 = Electric heating (  3.2.18), F3 = Vibration (  3.2.20),

F4 = Levelling system (  3.2.22), F5 = Augers (  3.2.24),

F6 = Conveyors (  3.2.27),

F7 = Screed assist / screed load device (  3.3.2) By pressing the key F8 = „Exit“ or the „Menu Change Key“ (2) you can return to the standard menu (  3.2.31).

3.2.33

Information Menu (  3.2.31)

Information menu bar (1): F1 = Information F2 = Brightness F3 = Language F5 = Smart Power F6 = Settings Manager By pressing the menu change key , you can return to the standard menu (  3.2.31).

51

3.2.33 Information Menu continued  Information

Information (1), - from the top to the bottom LH: Coolant temperature, oil pressure, voltage. Centre: Control panel software version, machine serial number. RH: Date, time. By pressing the key F8 „Exit“ or „Enter“ you can return to the standard menu (  3.2.31).  Brightness

Brightness (1) F1 = Select daytime. F2 = Select night-time. To reduce the brightness: Press the key F3 „-“. To increase the brightness: Press the key F4 „+“. The brightness setting made remains saved until it is altered. By pressing the key F8 „Exit“ you can return to the main menu (  3.2.31). By pressing the menu change key , you can return to the standard menu (  3.2.31).

52

3.2.33 Information Menu continued  Language

Language (1) Selecting the settings: Press the key F1 or F3 until your country's flag is shown in a frame. To select the unit of measure: Press the key F6 until the unit of measure is marked. By pressing the key F8 „Exit“ you can return to the main menu (  3.2.31) and accept the entry.

The illustration shows only a few of the languages available.  Smart Power

By pressing the menu change key can return to the standard menu (  3.2.31).

, you

Smart Power On the Smart Power information display you can see: On the left side the fuel consumption with Smart Power since work starting On the right side the fuel consumption with Smart Power since restarting The fuel consumption since work starting shows the total fuel consumption, the average fuel consumption and the proportion of Smart Power in the working process. The values are reset automatically after two hours but can also be reset manually by the operated at any time via the key F2. The fuel consumption since work starting shows the total fuel consumption, the average fuel consumption and the proportion of Smart Power in the working process. The values can only be reset manually via key F6. Settings Manager

For more information about the Settings Manager see last chapter of the operating manual.

53

Operating Menu (  3.2.31)

Operating menu bar (1): F1 = Password, F2 = Time, Date, F3 = Offset Adjustment, F4 = List of Messages, F5 = Remote data diagnosis, F7 = Service Interval Manager F8 = menu lock, requires the password. , you By pressing the menu change key can return to the standard menu (  3.2.31).

54

3.2.34 Operating Menu continued  Password

Password (1) You can allocate a password to lock the operating menu. Entering the password: Use the number keys (2) to enter a password consisting of 5 digits. Confirm the password with the "Enter" key . Enter the same password once again. Now confirm the password once again by pressing the "Enter" key

.

The password has now been saved and you will automatically return to the main menu. Altering the password or cancelling the password for the menu lock: Press the key F2 „No PWD“. By pressing the key F8 „Exit“ you can return to the main menu (  3.2.31). By pressing the menu change key , you can return to the standard menu (  3.2.31) .

55

3.2.34 Operating Menu continued  Time, Date

Time, date (1) Setting the values: Time F1 „-“ = Reduce the minutes. F2 „+“ = Increase the minutes. F3 „++“ = Increase by a 1/4 of an hour. Date F5 „+“ = Increase the days. F6 „+“ = Increase the months. F7 „+“ = Increase the years. By pressing the key F8 „Exit“ you can return to the main menu (  3.2.31). By pressing the menu change key , you can return to the standard menu (  3.2.31).

56

3.2.34 Operating Menu continued  Offset Adjustment on the Travel Drive Pumps Ensure you can easily reach the emergency STOP button (  3.2.7) when performing the offset adjustment because the machine can unintentionally be put into motion. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Procedure: The machine must be parked on level ground. The screed must be raised and safely secured in the transport locking device. Start the Diesel engine (  3.2.3). Increase the engine speed to MAX. (  3.2.4). Wait until the machine has reached operating temperature. Offset Adjustment (1): Press the key F3 „Start“. Push the drive lever (2) (  3.2.8) to the forward travel position (3). The LH travel drive pump will now be calibrated. When the offset end value has been reached, an arrow will flash next to the indicator. Now push the drive lever (2) (  3.2.8) to the reverse travel position (4). Wait until the offset end value has been reached and the arrow flashes next to the indicator. Now return the drive lever (2) (  3.2.8) to the neutral position. The offset adjustment to the LH travel drive pump has now been completed. Now press the key F5 „Start“. Now perform the above procedure on the RH travel drive pump until all offset values have been reached.

57

3.2.34 Operating Menu continued Offset Adjustment continued

If the offset adjustment has failed, a warning symbol (2) will appear on the LCD screen (1). In this case, repeat the offset adjustment procedure. If this fails once again, contact our service department. By pressing the key F8 „Exit“ or the „Enter“ key you can return to the main menu ( 3.2.31). By pressing the menu change key can return to the standard menu (  3.2.31).

, you

By performing the offset adjustment, the starting values for the travel drive pumps are calibrated. The offset adjustment must be performed if the paver does not travel in a straight line. Always calibrate both pumps one after the other. The offset adjustment process can be stopped at any time by returning the drive lever (  3.2.8) to the neutral position. After completing the offset adjustment, put the paver into motion in the (L) paving speed stage. Repeat the procedure if irregularities still occur when putting the paver into motion.

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3.2.34 Operating Menu continued  List of messages

You can call up the coded error messages in numerical order in the list of messages (1). The total number of messages is shown at the top LH side. The highest number is the last message in the list. To scroll through the pages: Forwards – press the key F1 „+“. Backwards – press the key F2 „-“. By pressing the key F8 „Exit“ you can return to the main menu (  3.2.31). By pressing the menu change key can return to the standard menu (  3.2.31).

, you

The list informs you of the paver's sequence of messages. To remedy the cause, inform our service department of the list of messages.

59

3.2.34 Operating Menu continued  Remote data diagnosis

The remote data diagnosis application (1) is used for transmitting the machine's current status via a mobile telephone equipped with "blue tooth". Read the instruction leaflet for your mobile phone for this application. Procedure: Switch off the electrical power supply (  3.2.1) before plugging in the data transmission stick (A). Plug the data transmission stick (A) into the maintenance socket on the control panel (  3.1.1) and turn the bayonet catch until it locks. Switch on the electrical power supply (  3.2.1). Press the menu change key to go from the standard menu to the main menu (  3.2.31). Then select the "operator menu bar". Press the key F5 = remote data diagnosis (1) (  3.2.34). Searching for a mobile telephone: Press the key F1 „Search“. The control panel will then search for all mobile telephones with a transmitting ability which are switched on within a radius of approx. 10 m. The symbol for the telephone and the output signal (2) will flash during the search process. After the search process is finished, all mobile phones located will be shown in the boxes (3) together with their recognition. Selecting a mobile telephone: Press the key F2 „Select“ until you have marked the box (3) for the required mobile telephone.

60

3.2.34 Operating Menu continued Remote data diagnosis continued

Using the mobile telephone: Press the key F3 „Use“ - the mobile telephone (5) selected will be indicated and used for the subsequent connection. "Select" the type of connection required to our service department: Press the key F5 „Select“ until you have marked the kind of connection required in boxes (8). Passive dial up to our service department: Select = „Wait for call“. Active dial up to our service department: Select = (one of the two possible telephone numbers in the lower two boxes (8) which you can enter using the numbered input keys (  3.1.5). Dial up to our service department: Press the key F6 „Start“ - the connection you have selected will be shown next to the "Telephone No.:" (7) and then be dialled. Telephone link via „Bluetooth": Confirm the enquiry on your mobile telephone with "Yes". After setting up the link to your mobile telephone, enter the factory PIN: 656671 into your mobile phone so that the connection to the control panel is completely enabled. „Connecting“: Confirm the enquiry on your mobile telephone with "Yes". The connection will now be set up; the arrow (4) and the remote diagnosing symbol (6) will light up.

61

3.2.34 Operating Menu continued Remote data diagnosis continued

Please Note: If you change the password (  3.2.34), you will also alter the factory PIN . You must enter the changed PIN (your personal password) for a new connection. It is not necessary to enter the PIN once again on mobile telephones which have already been linked to the control panel. Terminate the connection with our service department: Press the key F7 „Terminate“ - and the dialledup connection will be terminated. By pressing the key F8 „Exit“ you can return to the main menu (  3.2.31). By pressing the menu change key can return to the standard menu (  3.2.31).

, you

Removing the data transmission stick: Switch off the electrical power supply (  3.2.1) before removing the data transmission stick (A). Turn and release the bayonet catch and then remove the data transmission stick (A) from the maintenance socket on the control panel (  3.1.1). Keep the data transmission stick (A) in a safe place on the machine.

62

3.2.34 Operating Menu continued Remote data diagnosis continued

The "Warning" symbol will appear if: (9) = the data transmission stick (A) has been removed, it is faulty or this option has not been purchased with the paver. (10) = the mobile telephone suppresses the connection to the control panel, it is located outside a radius of approx. 10 m or it is not suitable for this application. (11) = you have selected a box (8) without a telephone number. Remote diagnosing symbol (6) + (12) in the operating and standard menus: lights up = a connection has been made between the mobile telephone and the control panel. Flashes = a connection between the remote station (service department) and the mobile telephone has been set up. Please Note: After the service department has terminated the connection, the connection to mobile telephone will be automatically terminated. The remote diagnosing symbols (6) + (12) will stop flashing, light up for a short time and then extinguish. The connection has now been completely terminated.

63

3.2.34 Operating Menu continued  System diagnosis menu

The functions of this menu may only be used in cooperation with the Volvo service (e.g. during a troubleshooting via telephone). F1 = LED Test F2 = ECU Monitor F8 = return to operating menu (  3.2.31). Access to the LED test menu is only possible with the engine switched off. Use F1 to check, if all LED's are on. When pressing each key the electronics system checks, if the actuation has been recognized correctly. The key on the menu will then turn green or grey. Press F8 to return to system diagnostics menu.

In the menu ECU Monitor you can read the value of the inputs and outputs of the respective ECU's . F1 = ECU1 F2 = ECU2 F3 = ECU3 F4 = ECU4 Press F8 to return to system diagnostics menu.

Service Interval Manager For more information about the Service Interval Manager see last chapter of the operating manual.

64

3.2.34 Operating Menu continued  Menu lock

Main menu View of the: locked operating menu (1). To unlock the operating menu: press the key F1. Enter your password (2) using he number keys (3). The operating menu (1) is now unlocked. You can now access the entire menu bar (4). To lock the operating menu: Press the key F8. The operating menu is now locked. By pressing the menu change key can return to the standard menu (  3.2.31).

, you

Please refer to (  3.2.34) for changing the password, password protection resp. locking the menu.

65

3.3

ABG2820 Commencing S/N 17910.

3.3.1

Screed Anti-Climbing Lock On / Off (  3.1.3) To switch on the screed anti-climbing lock: Press the key (1). To switch off the screed anti-climbing lock: Press the key (1). When the screed anti-climbing lock is switched on, it will be activated and deactivated by the drive lever.

By switching on the screed anti-climbing lock, you will prevent the screed being forced upwards by the paving material for a distance of approx. 60 cm when the machine starts moving forwards. During this distance, it is not possible to adjust the tow points (  3.2.23). Thereafter, the screed will automatically return to the floating mode (  3.2.16).

66

3.3.2

Screed Assist, On / Off (  3.1.3) To call up the menu: Press the key (1). By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

By pressing the key (1), you can deactivate the function without calling up the menu.

67

3.3.2 Screed Assist continued  Screed Assist On / Off (  3.1.3) To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

68

3.3.3

Hydraulic Auger Height Adjustment, Raise / Lower (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).

Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material. 3.3.4

Augers LH + RH, Reverse Rotation (  3.2.26)

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3.3.5

Conveyors LH + RH Reverse Mode (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.

Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel.

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3.3.6

Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“ (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To open the hopper wings: LH = press the key (1). RH = press the key (4). To close the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.

With this option, the hopper wings can only be opened and closed separately. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site. 3.3.7

The auxiliary control panel Further information is contained in chapter 5 "Auxiliary Control Panel".

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3.4

ABG5820 Commencing S/N 17306.

The function that are not available on your control panel will remain inactivated when the control panel is switched on. 3.4.1

Optimisation of the cold start behaviour Cold start

When the engine is started at low ambient temperatures, a warning message is displayed on the monitor of the control panel. The driving function is switched off. The hydraulic system is activated within about 10 sec. The locking message disappears. The machine can now be driven. . Cooling phase of the starter

If the engine does not start after repeated attempts, e.g. owing to an empty tank, a cooling phase of the starter is required. During the cooling phase a warning message is displayed on the monitor of the control panel. The cooling phase may last several minutes. After the cooling phase the engine can be started again.

72

3.4.2

Central Lubrication System Ensure the central lubrication system functions correctly.

Automatic lubrication process: During machine operation, all grease points connected to the system will be regularly lubricated. Manual lubrication process: Press the key (1) to start the lubrication process. After the lubrication cycle has been completed, the forced flow of grease will automatically stop.

The grease container must be filled by at least 1/3 with grease. The central lubrication system will not function if air has penetrated the grease lines. The air must be breathed off the system before it is used again. Regularly check the grease lines for faults and leakage to avoid damage to the bearings.

73

3.4.3

Screed Anti-Climbing Lock On / Off (  3.1.3) To switch on the screed anti-climbing lock: Press the key (1). To switch off the screed anti-climbing lock: Press the key (1). When the screed anti-climbing lock is switched on, it will be activated and deactivated by the drive lever.

By switching on the screed anti-climbing lock, you will prevent the screed being forced upwards by the paving material for a distance of approx. 60 cm when the machine starts moving forwards. During this distance, it is not possible to adjust the tow points (  3.2.23). Thereafter, the screed will automatically return to the floating mode (  3.2.16).

74

3.4.4

Screed Assist On / Off (  3.1.3) To call up the menu: Press the key (1). By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

By pressing the key (1), you can deactivate the function without calling up the menu.

75

3.4.4 Screed Assist continued  Screed Assist On / Off (  3.1.3) To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

76

3.4.5

Hydraulic Auger Height Adjustment, Raise / Lower (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).

Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material.

77

3.4.6

Conveyors LH + RH Reverse Mode (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.

Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel.

78

3.4.7

Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“ (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To open the hopper wings: LH = press the key (1). RH = press the key (4). To close the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.

With this option, the hopper wings can only be opened and closed separately. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site. 3.4.8

The auxiliary control panel Further information is contained in chapter 5 "Auxiliary Control Panel".

79

3.5

ABG6820 Commencing S/N 17958.

The function that are not available on your control panel will remain inactivated when the control panel is switched on. 3.5.1

Optimisation of the cold start behaviour Cold start

When the engine is started at low ambient temperatures, a warning message is displayed on the monitor of the control panel. The driving function is switched off. The hydraulic system is activated within about 10 sec. The locking message disappears. The machine can now be driven. . Cooling phase of the starter

If the engine does not start after repeated attempts, e.g. owing to an empty tank, a cooling phase of the starter is required. During the cooling phase a warning message is displayed on the monitor of the control panel. The cooling phase may last several minutes. After the cooling phase the engine can be started again.

80

3.5.2

Central Lubrication System Ensure the central lubrication system functions correctly.

Automatic lubrication process: During machine operation, all grease points connected to the system will be regularly lubricated. Manual lubrication process: Press the key (1) to start the lubrication process. After the lubrication cycle has been completed, the forced flow of grease will automatically stop.

The grease container must be filled by at least 1/3 with grease. The central lubrication system will not function if air has penetrated the grease lines. The air must be breathed off the system before it is used again. Regularly check the grease lines for faults and leakages to avoid damage to the bearings.

81

3.5.3

Fumes Extraction On / Off Ensure the fumes extraction system functions correctly.

To switch on the fumes extraction system: Press the key (2). To switch off the fumes extraction system: Press the key (2).

Regularly check the fumes extraction system for faults and leaks to avoid damage.

3.5.4

Screed Anti-Climbing Lock On / Off (  3.1.3) To switch on the screed anti-climbing lock: Press the key (1). To switch off the screed anti-climbing lock: Press the key (1). When the screed anti-climbing lock is switched on, it will be activated and deactivated by the drive lever.

By switching on the screed anti-climbing lock, you will prevent the screed being forced upwards by the paving material for a distance of approx. 60 cm when the machine starts moving forwards. During this distance, it is not possible to adjust the tow points (  3.2.23). Thereafter, the screed will automatically return to the floating mode (  3.2.16).

82

3.5.5

Screed Assist, On / Off (  3.1.3) To call up the menu: Press the key (1). By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

By pressing the key (1), you can deactivate the function without calling up the menu.

83

3.5.5 Screed Assist continued  Screed Assist On / Off (  3.1.3) To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

84

3.5.6

Hydraulic Auger Height Adjustment, Raise / Lower (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).

Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material.

85

3.5.7

Conveyors LH + RH Reverse Mode (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.

Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel.

86

3.5.8

Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“ (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To open the hopper wings: LH = press the key (1). RH = press the key (4). To close the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.

With this option, the hopper wings can only be opened and closed separately. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site. 3.5.9

The auxiliary control panel Further information is contained in chapter 5 "Auxiliary Control Panel".

87

3.6

ABG7820B

The function that are not available on your control panel will remain inactivated when the control panel is switched on. 3.6.1

Optimisation of the cold start behaviour Cold start

If the engine does not start after repeated attempts, e.g. owing to an empty tank, a cooling phase of the starter is required. During the cooling phase a warning message is displayed on the monitor of the control panel. The cooling phase may last several minutes. After the cooling phase the engine can be started again.

88

3.6.2

Central Lubrication System Ensure the central lubrication system functions correctly.

Automatic lubrication process: During machine operation, all grease points connected to the system will be regularly lubricated. Manual lubrication process: Press the key (1) to start the lubrication process. After the lubrication cycle has been completed, the forced flow of grease will automatically stop.

The grease container must be filled by at least 1/3 with grease. The central lubrication system will not function if air has penetrated the grease lines. The air must be breathed off the system before it is used again. Regularly check the grease lines for faults and leakage to avoid damage to the bearings.

89

3.6.3

Fumes Extraction On / Off Ensure the fumes extraction system functions correctly.

To switch on the fumes extraction system: Press the key (2). To switch off the fumes extraction system: Press the key (2).

Regularly check the fumes extraction system for faults and leaks to avoid damage.

90

3.6.4

Screed Anti-Climbing Lock On / Off (  3.1.3) To switch on the screed anti-climbing lock: Press the key (1). To switch off the screed anti-climbing lock: Press the key (1). When the screed anti-climbing lock is switched on, it will be activated and deactivated by the drive lever.

By switching on the screed anti-climbing lock, you will prevent the screed being forced upwards by the paving material for a distance of approx. 60 cm when the machine starts moving forwards. During this distance, it is not possible to adjust the tow points (  3.2.23). Thereafter, the screed will automatically return to the floating mode (  3.2.16).

91

3.6.5

Screed Assist / Screed Load Device, On / Off (  3.1.3) To call up the menu: Press the key (1). To select the function: Select the required function if your machine is equipped with both options. Press the key F1 to call up the menu for the screed assist (2). Press the key F2 to call up the menu for the screed load device (3). By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

By pressing the key (1), you can deactivate the function without calling up the menu.

92

3.6.5 Screed Assist / Screed Load Device continued  Screed Assist On / Off (  3.1.3) To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

93

3.6.5 Screed Assist / Screed Load Device continued  Screed Load Device On / Off (  3.1.3) Setting the values: Press the key F8 until the field for the settings is marked in the screen. from left to right: Hydraulic pressure, linear speeding up path, proportional speeding up path. Increasing the values: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the values: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. To switch on the screed load device: Press the key F3. To switch off the screed load device: Press the key F3. If the screed load device is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed load device after breaks in paving to avoid the screed being forced upwards and forming a start-off-bump in the mat when the machine starts paving again. Set the pressure on the screed load device to match your paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

94

3.6.6

Hydraulic Auger Height Adjustment, Raise / Lower (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).

Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material.

95

3.6.7

Conveyors LH + RH Reverse Mode (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.

Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel.

96

3.6.8

Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“ (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To open the hopper wings: LH = press the key (1). RH = press the key (4). To close the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.

With this option, the hopper wings can only be opened and closed separately. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site.

97

3.7

ABG8820B

The function that are not available on your control panel will remain inactivated when the control panel is switched on. 3.7.1

Optimisation of the cold start behaviour Cold start

When the engine is started at low ambient temperatures, a warning message is displayed on the monitor of the control panel. The driving function is switched off. The hydraulic system is activated within about 10 sec. The locking message disappears. The machine can now be driven. . Cooling phase of the starter

If the engine does not start after repeated attempts, e.g. owing to an empty tank, a cooling phase of the starter is required. During the cooling phase a warning message is displayed on the monitor of the control panel. The cooling phase may last several minutes. After the cooling phase the engine can be started again.

98

3.7.2

Central Lubrication System Ensure the central lubrication system functions correctly.

Automatic lubrication process: During machine operation, all grease points connected to the system will be regularly lubricated. Manual lubrication process: Press the key (1) to start the lubrication process. After the lubrication cycle has been completed, the forced flow of grease will automatically stop.

The grease container must be filled by at least 1/3 with grease. The central lubrication system will not function if air has penetrated the grease lines. The air must be breathed off the system before it is used again. Regularly check the grease lines for faults and leakage to avoid damage to the bearings.

99

3.7.3

Fumes Extraction On / Off Ensure the fumes extraction system functions correctly.

To switch on the fumes extraction system: Press the key (2). To switch off the fumes extraction system: Press the key (2).

Regularly check the fumes extraction system for faults and leaks to avoid damage.

100

3.7.4

Automatic steering ON / OFF Ensure the fumes steering system functions correctly. It is prohibited for persons to be in the danger zone!

Automatic steering ON: Press the key (3). Automatic steering OFF: Press the key (3).

When the function is active the steering symbol (4) appears on the LCD display of the standard menu. Before paving check the correct function of the steering to ensure good paving results.

101

3.7.5

Screed Anti-Climbing Lock On / Off (  3.1.3) To switch on the screed anti-climbing lock: Press the key (1). To switch off the screed anti-climbing lock: Press the key (1). When the screed anti-climbing lock is switched on, it will be activated and deactivated by the drive lever.

By switching on the screed anti-climbing lock, you will prevent the screed being forced upwards by the paving material for a distance of approx. 60 cm when the machine starts moving forwards. During this distance, it is not possible to adjust the tow points (  3.2.23). Thereafter, the screed will automatically return to the floating mode (  3.2.16).

102

3.7.6

Screed Assist / Screed Load Device, On / Off (  3.1.3) To call up the menu: Press the key (1). To select the function: Select the required function if your machine is equipped with both options. Press the key F1 to call up the menu for the screed assist (2). Press the key F2 to call up the menu for the screed load device (3). By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

By pressing the key (1), you can deactivate the function without calling up the menu.

103

3.7.6 Screed Assist / Screed Load Device continued  Screed Assist On / Off (  3.1.3) To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

104

3.7.6 Screed Assist / Screed Load Device continued  Screed Load Device On / Off (  3.1.3) Setting the values: Press the key F8 until the field for the settings is marked in the screen. from left to right: Hydraulic pressure, linear speeding up path, proportional speeding up path. Increasing the values: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the values: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. To switch on the screed load device: Press the key F3. To switch off the screed load device: Press the key F3. If the screed load device is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed load device after breaks in paving to avoid the screed being forced upwards and forming a start-off-bump in the mat when the machine starts paving again. Set the pressure on the screed load device to match your paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

105

3.7.7

Hydraulic Auger Height Adjustment, Raise / Lower (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).

Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material.

106

3.7.8

Conveyors LH + RH Reverse Mode (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.

Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel. This will significantly reduce shovelling work.

107

3.7.9

Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“ (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To open the hopper wings: LH = press the key (1). RH = press the key (4). To close the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.

With this option, the hopper wings can only be opened and closed separately. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site.

108

3.8

ABG9820 Commencing S/N 20812

3.8.1

Central Lubrication System Ensure the central lubrication system functions correctly.

Automatic lubrication process: During machine operation, all grease points connected to the system will be regularly lubricated. Manual lubrication process: Press the key (1) to start the lubrication process. After the lubrication cycle has been completed, the forced flow of grease will automatically stop.

The grease container must be filled by at least 1/3 with grease. The central lubrication system will not function if air has penetrated the grease lines. The air must be breathed off the system before it is used again. Regularly check the grease lines for faults and leakage to avoid damage to the bearings.

109

3.8.2

Screed tensioning device ON / OFF Make sure no one should be working or staying within the area of the screed tensioning device during operation. Ensure the wire rope does not wind around the auger extensions when retracting the Variomatic screed. Check the clamps on the wire rope for tightness before using the screed tensioning device. The screed tensioning device will improve the paving behaviour especially on Variomatic screeds at large widths. It has a permanent positive influence on the screed's floating behaviour and ensures a positive angle of attack. Mount the screed tensioning device as described in the operator’s manual for the paver. Screed tensioning ON: Press the key (2). The key’s green LED illuminates. Both tensioning cylinders will tighten the wire rope and the screed is now tensioned. The screed can be extended and retracted and the tension on the wire rope remains constant. Screed tensioning OFF: Press the key (2). The key’s LED extinguishes.

In order to avoid unexpected motions the screed tensioning device is switched off before the motor is started.

110

3.8.3

Fumes Extraction On / Off

Ensure the fumes extraction system functions correctly.

To switch on the fumes extraction system: Press the key (3). To switch off the fumes extraction system: Press the key (3).

Regularly check the fumes extraction system for faults and leaks to avoid damage.

111

3.8.4

Crawler unit height adjustment RAISE / LOWER Presence of persons within the danger area is forbidden! Never carry out the thick lift paving adjustment on ground which has not sufficient bearing capacity. Raise and lower the crawler unit evenly on the left and right side. By calling up the menu for the thick lift paving adjustment, the screed transport cylinders can be used for raising and lowering the rear of the paver.

Call main menu crawler unit height adjustment: Press the key (4).

An animated display reminds the operator that the crawler unit should be evenly raised. Press F7 (1) when it's finished. Press the key F8 to finish.

Press one of the following function keys until the crawler unit has been raised or lowered to the desired height: F1: raise left side F2: lower left side F3: raise left and right side F4: lower left and right side F5: lower right F6: raise right side Press the key F8 to finish.

112

3.8.5

Automatic steering ON / OFF Ensure the fumes steering system functions correctly. It is prohibited for persons to be in the danger zone!

Automatic steering ON: Press the key (5). Automatic steering OFF: Press the key (5).

When the function is active the steering symbol (6) appears on the LCD display of the standard menu. Before paving check the correct function of the steering to ensure good paving results.

113

3.8.6

Screed Assist / Screed Load Device, On / Off (  3.1.3)

To call up the menu: Press the key (1). To select the function: Select the required function if your machine is equipped with both options. Press the key F1 to call up the menu for the screed assist (2). Press the key F2 to call up the menu for the screed load device (3). By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

By pressing the key (1), you can deactivate the function without calling up the menu.

114

3.8.6 Screed Assist / Screed Load Device continued  Screed Assist On / Off (  3.1.3) Setting the values: Increasing the values: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the values: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

115

3.8.6 Screed Assist / Screed Load Device continued  Screed Assist On / Off (  3.1.3) Setting the values: Press the key F8 until the field for the settings is marked in the screen. from left to right: Hydraulic pressure, linear speeding up path, proportional speeding up path. Increasing the values: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the values: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. To switch on the screed load device: Press the key F3. To switch off the screed load device: Press the key F3. If the screed load device is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu (  3.2.31).

Switch on the screed load device after breaks in paving to avoid the screed being forced upwards and forming a start-off-bump in the mat when the machine starts paving again. Set the pressure on the screed load device to match your paving conditions and paving material. Further information is contained in the chapter "Hydraulics".

116

3.8.7

Hydraulic Auger Height Adjustment, Raise / Lower (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).

Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material.

117

3.8.8

Conveyors LH + RH Reverse Mode (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.

Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel. This will significantly reduce shovelling work.

118

3.8.9

Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“ (  3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To open the hopper wings: LH = press the key (1). RH = press the key (4). To close the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.

With this option, the hopper wings can only be opened and closed separately. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site.

119

120

4.

Messages Monitor the machine's messages on the control panel. Immediately check the messages to avoid damage. Inform our Service Department if you cannot rectify the cause of the error.

After the computer's "boot process" has been completed (  3.2.3), any new messages will appear in the top bar (1) in the standard menu (  3.2.31). At the same time, the LED warning signals will flash (  3.1.4). If there are several messages in the memory, the number of messages not shown will be indicated in field (3). Confirm the messages by pressing the „Enter“ key

.

After you have confirmed all the messages, the LED warning signals (2) will extinguish.

Information on the sequence of messages can be taken from the list of messages (  3.2.33). 4.1

Message Codes

Code

Message on the LCD screen

Reaction

1

STOP on screed control panel [LH / RH] has been actuated.

Return the drive lever to the neutral position. Locate and eliminate the cause for the stop. Thereafter the machine is ready for operation.

2

Error on control panel MCU.

Start the machine again. Inform our service dept. if the fault reoccurs.

3

Control No. [1/2/3/4/5/6/7] reports an error.

Fault in communication between controls [1/2/3/4/5/6/7] and the control panel. Check the status LED's on the controls as well as the CAN cable for tight fitting and damage.

121

Code

Reaction

Message on the LCD screen

Control No. [1/2/3/4/5/6/7] reports an 3 (contin error. ued)

Status LED OFF*: Error, no power supply to the control, software is missing or the hardware is faulty. RED*: Software not yet started. RED flashing*: Operator software is missing. GREEN: Control is O'K', waiting for control panel. GREEN flashing: Control functions in normal operation. Orange flashing*: Control operates in auxiliary mode. *Inform our service dept. if necessary.

4

Caution : System operating with auxiliary control panel.

The control panel was connected after starting the machine. The control is operating in the auxiliary mode. The machine is ready for operation.

5

Error when reading the parameters.

Inform our service dept. Have the parameters checked.

6

Error when writing the parameters.

Inform our service dept. The parameters were not saved correctly.

7

8

The parameters in control No. [1/2/3/4/5/6/7] were retransmitted.

Inform our service dept.

Control No. [1/2/3/4/5/6/7] in auxiliary mode has been restored.

The control panel switched the control back to normal operation.

The parameters were retransmitted from the control panel to the control unit [1/2/3/4/5/6/7].

The machine is ready for operation. 20

Fault steering potentiometer

In the event of a permanent fault, use the additional control panel. Inform the service department.

21

Fault speed potentiometer

The speed is firmly adjusted to approximately 4 m/s. Inform the service department.

122

Code

Message on the LCD Screen

Reaction

22

Service due since

means actual operating hours. The service must be carried out and confirmed.

23

Service carried out after

means actual operating hours. The service has been carried out.

24

4001

Service carried out after (service technician)

means actual operating hours.

Error on travel drive sensor [LH / RH].

Check the travel drive sensor [LH / RH] as well as all connections and cables.

The service was carried out by the service technician.

Renew any faulty parts. Inform our service dept. 4011

Error, steering sensor

The automatic steering sensor's signal is outside the correct range. Check the sensor, connections and cables.

5001

Diesel engine, coolant level too low: n!

Permanent acoustic warning, message repeated every 5 min. Reduce the load on the engine. Check the coolant level. Top up coolant to the correct level mark. If this message frequently appears, check the entire cooling system and repair any leaks. Inform our service dept.

5002

Diesel engine, oil pressure too low : n bar!

Acoustic warning and message repeated every 5 min]. Reduce the load on the engine. Check the engine oil level. Top up oil to the correct level mark. If this message frequently appears, check the entire oil circuit and repair any leaks. Inform our service dept.

5003

Diesel engine, coolant temperature too Acoustic warning and message repeated every high : n °C! 5 min. Reduce the load on the engine. Check the coolant level. Top up coolant to the correct level mark. If this message frequently appears, check the entire cooling system and repair any leaks. Inform our service dept.

123

Code

Message on the LCD Screen

Reaction

5004

Diesel engine, charging air temperature too high : n °C!

Message repeated every 5 min]. Reduce the load on the engine. Check the radiator and air intake and remove all dirt and blockages. If this message frequently appears, check the charging air radiator and turbo charger for damage. Inform our service dept.

5005

Diesel engine, error on speed sensor : n 1/min!

Inform our service dept.

5006

Diesel engine, error on sensor for charging air pressure : n °C!

- Please refer to the above reaction. -

5007

Diesel engine, error on sensor for oil pressure : n bar!

Inform our service dept.

Diesel engine, error on sensor for coolant temperature : n °C!

Inform our service dept.

Diesel engine, error on sensor for charging air temperature : n °C!

Inform our service dept.

Diesel fuel on reserve level.

Check the fuel level.

5008 5009 5020

The sensor is faulty and must be renewed.

The sensor is faulty and must be renewed.

The sensor is faulty and must be renewed. The sensor is faulty and must be renewed. Top up with fuel. The fuel level gauge is O'K' if the value changes when topping up with fuel. Check the fuel gauge including all cables and connections for tight fitting and function. Renew any faulty parts. Inform our service dept.

124

Code

Message on the LCD Screen

Reaction

5040

EMR connection interrupted.

Inform our service dept. It is only possible to start and stop the Diesel engine with the ignition switch. It is not possible to regulate the engine speed. It is only possible to operate the machine at MAX engine speed. Engine data and messages cannot be shown on the screen.

5050

EMR, CAN Bus Controller.

Inform our service dept.

5051

EMR, CAN Interface.

Inform our service dept.

5052

EMR, Bus error.

Inform our service dept.

5053

EMR, write EEPROM.

Inform our service dept.

5054

EMR, Programme test.

Inform our service dept.

5055

EMR, RAM Test.

Inform our service dept.

5056

EMR, internal power supply.

Inform our service dept.

5057

EMR, internal temperature.

Inform our service dept.

5058

EMR, Atmospheric pressure.

Inform our service dept.

5059

EMR, read EEPROM.

Inform our service dept.

5060

EMR, batch overflow

Inform our service dept.

5061

EMR, internal error.

Inform our service dept.

5070

Unknown EMR error.

Inform our service dept.

5080

Fault EMR, FM1 and SPN

Inform our service dept.

5090

Check motor identification

Inform our service dept.

5100

Generator is not charging: n V!

Use the respective wiring diagram and check the „D+“- path. Inform our service dept.

5200

Error, heating isolation !

Caution, medium voltage „400 V“! The electric heating system may only be serviced and repaired by a fully qualified electrician according to your locally prevailing laws and directives. Check all the heater bars using the respective wiring diagram. Inform our service dept.

5220

Error, temperature sensor [1,2,3] n °C.

Inform our service dept. The sensor is faulty and must be renewed.

125

Code

Message on the LCD Screen

Reaction

6001

Error, hydraulic filter 1 : n °C!

Renew the hydraulic filter.

6002

Error, hydraulic filter 2 : n °C!

Renew the hydraulic filter.

6003

Hydraulic oil temperature too high : n °C!

Reduce the load on the engine. Check the radiator and air intake and remove all dirt and blockages. Change the hydraulic oil. Inform our service dept.

6004

Error, hydraulic temperature sensor: n °C!

Inform our service dept.

6011

Check the Diesel exhaust filter !

Clean the filter and renew it if necessary.

6012

Air filter dirty !

Clean the filter and renew it if necessary.

6013

Diesel filter dirty !

6014 6021

The sensor is faulty and must be renewed.

Check the filter / filters, drain off the water resp. renew them if necessary. Inform our service dept. Fault diesel fuel filter sensor The sensor is faulty and must be renewed. Central lubrication, grease tank empty ! Ensure there is sufficient grease in the grease tank. Fill grease into the grease tank.

6022

Central lubrication, no grease supply.

Check the function of the central lubrication system. Repair the leakage.

6200

Auger %5 functioning with US sensor

6201

Augers [LH / RH] operating without ultrasonic sensor.

This message will only appear if, for example, the ultrasonic sensors fail after the machine parameterized for USS has been started or they have been disconnected or they were not mounted. The ultrasonic sensors must always be disconnected before starting the machine.

6210

Conveyors %5 functioning with US sensor

6211

Conveyor [LH / RH] operating without ultrasonic sensors.

This message will only appear if, for example, the ultrasonic sensors fail after the machine parameterized for USS has been started or they have been disconnected or they were not mounted. The ultrasonic sensors must always be disconnected before starting the machine.

126

Code

Message on the LCD Screen

Reaction

6220

Error, conveyor sensor [LH / RH].

This error message will only appear if the sensor signal is beyond the range defined. Possible causes: Loose contacts, faulty wiring, or sensors not adjusted correctly or they are faulty. Inform our service dept.

6300

Error, tamper speed sensor.

Check whether the tampers start working. Check the cables and connections for damage. Renew any faulty parts. Inform our service dept.

7001

Undefined error.

This error has been caused by a connection in the control system which is not used and has no influence on the function of the machine.

7002

[Open circuit / short circuit / overcurrent] Solenoid, travel drive pump LH forwards.

Switch off the function. Wait for a few seconds. Switch the function back on. If the error message reappears, check the following: solenoid, wiring and connections. Readjust the components or renew them if necessary. Inform our service dept.

7003

[Open circuit / short circuit / overcurrent] Solenoid, travel drive pump LH reverse.

- Please refer to the above reaction. -

7004

[Open circuit / short circuit / overcurrent] Solenoid, travel drive pump RH forwards.

- Please refer to the above reaction. -

7005

[Open circuit / short circuit / overcurrent] Solenoid, travel drive pump RH reverse.

- Please refer to the above reaction. -

7010

[Open circuit / short circuit / overcurrent] Solenoid for speed change to transport stage.

- Please refer to the above reaction. -

127

Code

Message on the LCD Screen

Reaction

7011

[Open circuit / short circuit / overcurrent] Solenoid, travel drive motor LH.

Switch off the function. Wait for a few seconds. Switch the function back on. If the error message reappears, check the following: Solenoid, wiring and connections. Readjust the components or renew them if necessary. Inform our service dept.

7012

[Open circuit / short circuit / overcurrent] Solenoid, travel drive motor RH.

- Please refer to the above reaction. -

7030

[Open circuit / short circuit / overcurrent] Solenoid, tampers.

- Please refer to the above reaction. -

7032

[Open circuit / short circuit / overcurrent] Solenoid, vibration.

- Please refer to the above reaction. -

7051

[Open circuit / short circuit / overcurrent] Solenoid, screed floating mode.

- Please refer to the above reaction. -

7053

[Open circuit / short circuit / overcurrent] Solenoid, screed assist.

- Please refer to the above reaction. -

7054

[Open circuit / short circuit / overcurrent] Solenoid, screed load device.

- Please refer to the above reaction. -

7055

[Open circuit / short circuit / overcurrent] Solenoid, screed anticlimbing lock.

- Please refer to the above reaction. -

7056

[Open circuit / short circuit / overcurrent] Solenoid, screed raise.

- Please refer to the above reaction. -

7057

[Open circuit / short circuit / overcurrent] Solenoid, screed lower.

- Please refer to the above reaction. -

7070

[Open circuit / short circuit / overcurrent] Solenoid, crown control raise.

- Please refer to the above reaction. -

7071

[Open circuit / short circuit / overcurrent] Solenoid, crown control lower.

- Please refer to the above reaction. -

7080

[Open circuit / short circuit / overcurrent] Solenoid, hopper close.

- Please refer to the above reaction. -

7081

[Open circuit / short circuit / overcurrent] Solenoid, hopper open.

- Please refer to the above reaction. -

128

Code

Message on the LCD Screen

Reaction

7082

[Open circuit / short circuit / Switch off the function. overcurrent] Solenoid, hopper lock RH. Wait for a few seconds. Switch the function back on. If the error message reappears, check the following: solenoid, wiring and connections. Readjust the components or renew them if necessary. Inform our service dept.

7083

[Open circuit / short circuit / - Please refer to the above reaction. overcurrent] Solenoid, hopper lock LH.

7100

[Open circuit / short circuit / overcurrent] Solenoid, auger LH.

- Please refer to the above reaction. -

7101

[Open circuit / short circuit / overcurrent] Solenoid, auger RH.

- Please refer to the above reaction. -

7102

[Open circuit / short circuit / overcurrent] Solenoid, auger reverse LH.

- Please refer to the above reaction. -

7103

[Open circuit / short circuit / overcurrent] Solenoid, auger reverse RH.

- Please refer to the above reaction. -

7104

[Open circuit / short circuit / overcurrent] Solenoid, augers lower.

- Please refer to the above reaction. -

7105

[Open circuit / short circuit / overcurrent] Solenoid, augers raise.

- Please refer to the above reaction. -

7110

[Open circuit / short circuit / overcurrent] Solenoid, conveyor LH.

- Please refer to the above reaction. -

7111

[Open circuit / short circuit / overcurrent] Solenoid, conveyor RH.

- Please refer to the above reaction. -

7112

[Open circuit / short circuit / overcurrent] Solenoid, conveyor reverse LH.

- Please refer to the above reaction. -

7113

[Open circuit / short circuit / overcurrent] Solenoid, conveyor reverse RH.

- Please refer to the above reaction. -

7120

[Open circuit / short circuit / overcurrent] Warning flasher, Variomatic.

- Please refer to the above reaction. -

7121

[Open circuit / short circuit / overcurrent] Solenoid, Variomatic LH retract.

- Please refer to the above reaction. -

129

Code

Message on the LCD Screen

Reaction

7122

[Open circuit / short circuit / overcurrent] Solenoid, Variomatic LH extend.

Switch off the function. Wait for a few seconds. Switch the function back on. If the error message reappears, check the following: solenoid, wiring and connections. Readjust the components or renew them if necessary. Inform our service dept.

7123

[Open circuit / short circuit / overcurrent] Solenoid, Variomatic RH retract.

- Please refer to the above reaction. -

7124

[Open circuit / short circuit / overcurrent] Solenoid, Variomatic RH extend.

- Please refer to the above reaction. -

7140

[Open circuit / short circuit / - Please refer to the above reaction. overcurrent] Solenoid, fumes extractor.

7150

[Open circuit / short circuit / overcurrent] Solenoid, cylinder pressure.

- Please refer to the above reaction. -

7160

[Open circuit / short circuit / overcurrent] Solenoid, brake.

- Please refer to the above reaction. -

7170

[Open circuit / short circuit / overcurrent] Solenoid, central lubrication system.

- Please refer to the above reaction. -

7180

[Open circuit / short circuit / overcurrent] Solenoid, cooling fan drive.

- Please refer to the above reaction. -

7190

[Open circuit / short circuit / overcurrent] Solenoid, tow point LH raise.

- Please refer to the above reaction. -

7191

[Open circuit / short circuit / overcurrent] Solenoid, tow point LH lower.

- Please refer to the above reaction. -

7192

[Open circuit / short circuit / overcurrent] Solenoid, tow point RH raise.

- Please refer to the above reaction. -

7193

[Open circuit / short circuit / overcurrent] Solenoid, tow point RH lower.

- Please refer to the above reaction. -

7200

[Open circuit / short circuit / overcurrent] Solenoid, warning horn.

Due to the design, only the distance between the control unit and the relay is monitored. Inform our service dept.

130

Code

Message on the LCD Screen

Reaction

7210

[Open circuit / short circuit / overcurrent] Solenoid, engine starter motor.

Due to the design, only the distance between the control unit and the relay is monitored.

Restart ECU [1/2/3/4/7].

The control unit restarts.

10001

Inform our service dept. Inform our service dept. if the fault reoccurs.

10020

No valid module number: n!

The control setting is not valid. Check the module-select-wire using the respective wiring diagram. Inform our service dept.

10100

Standard parameter ECU [1/2/3/4/7].

Inform our service dept. The parameters were resent from the control panel to the control unit [1/2/3/4/7].

15001

Error could not be entered in error array.

Only appears in the service menu. Is shown if more than 20 errors occur per control unit.

131

132

5.

Auxiliary Control Panel

5.1

Design Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.

5.1.1

5.1.2

View from the rear

1

Electrical connection: Power supply, control cable

1

Speed stage: Transport speed stage (H) Paving speed stage (L)

2

Hopper wings Open / Close

3

Screed raise / lower

4

Speed potentiometer -depends upon speed stage selectedLH = slower RH = faster

5

Steering potentiometer LH - Neutral - RH

6

Drive lever Forwards - Neutral - Reverse

Functions

133

5.2

Functions / Operation Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.

5.2.1

Auxiliary Control Panel, General (  2.2) Ensure that: –

all operating elements are freely accessible,

–

you know the significance of the functions selected when operating the machine,

–

the operating controls are not damaged during operation,

–

the auxiliary control panel is only cleaned with a commercially available spirit,

–

the ignition is switched off when connecting or disconnecting the power supply cables.

Procedure for connecting the control panel: –

To use the auxiliary control panel, you must disconnect the CAN power supply cable from the main control panel (  3.2.1).

–

Remove the auxiliary control panel (  2.2) from the storage compartment on the machine. 

–

Connect the power supply and control cable (  5.1.2) to the electrical connection on the main distributor and tighten the threaded plug. Switch on the operating voltage.

–

 Turn the battery master switch to ON and the ignition switch to ON. Now sit on the LH operator's seat,

–

Hold the auxiliary control panel (  5.1.2) in your hands and operate the machine.

If the main control panel (  3) is not available, you can use the auxiliary control panel to operate the basic functions on the machine. All other functions can be operated on the screed control panels. Further information is contained in chapter 6, screed control panels LH & RH 6.3, auxiliary control.

134

5.2.2

Diesel Engine START (  3.2.3) Fully acquaint yourself with all functions and return these functions to the neutral position before starting the Diesel engine. It is prohibited for persons to be in the danger zone.

Turn the key in the ignition switch on the main distributor from the neutral position (1) to the ignition position (2) and after a pause of approx. 2 sec., turn it to the start position (3) until the Diesel engine starts.

If the Diesel engine does not start, ensure that: the emergency STOP buttons have been released and the drive lever is in the neutral position. 5.2.3

Diesel engine speed (  3.2.4) When starting a cold Diesel engine, let it run warm at a lower speed. At temperatures below 10 °C, the warming up phase will take approx. 5 – 10 min. Closely observe the instructions contained in the engine manufacturer's handbook.

After starting the Diesel engine, the so-called "boot process" for the electrics will take approx. 45 sec. Once the Diesel engine has started, its speed will automatically increase to a preset value.

You can now activate the functions on the auxiliary control panel (  2.2).

135

5.2.4

Diesel engine STOP (  3.2.5) Before stopping the Diesel engine, let it run at the preset speed without load for approx. 5 min to cool down.

Return the drive lever and all other working functions to the neutral position. Turn the key in the ignition switch from the ignition position (2) to the neutral position (1) to stop the Diesel engine.

After finishing work, stow the control panel in the storage compartment provided to protect it against vandalism. 5.2.5

Pressing / Releasing the Emergency STOP Button (  3.2.7)

136

5.2.6

Releasing the Drive Lever, Forwards - Neutral - Reverse (  5.1.2) / (  3.2.8) Fully acquaint yourself with all functions and return these functions to the neutral position before actuating the drive lever (1). It is prohibited for persons to be in the danger zone.

Releasing the drive lever (1): Place two fingers underneath and on both sides of the knob and pull the drive lever upwards in direction (A). Keep the knob pulled upwards to move the drive lever (1) to and fro. Forward direction of travel: Release the drive lever (1) and move it forwards in direction (2). Neutral, parking position: To start and stop, you must release the drive lever (1) and return it to the parking position (4). Reverse direction of travel: Release the drive lever (1) and move it backwards in direction (3).

The drive lever (1) is only for selecting the forward or reverse direction of travel. It switches the travel drive on or off.

137

5.2.7

Selecting the Paving / Transport Speed Stage (  5.1.2) / (  3.2.9) Stop the machine to select the speed stage. Before starting the machine again, turn the speed potentiometer (  5.2.8) to the required speed value within the speed stage selected.

Return the drive lever to the neutral position. Paving speed stage: Move the speed stage switch to the position (1). Transport speed stage: Move the speed stage switch to the position (2).

138

5.2.8

Speed potentiometer, SPEED INCREASE / REDUCE (  5.1.2) / (  3.2.10) Turn the speed potentiometer (1) to the required speed value before moving the machine. Ensure there are sufficient steering and braking properties in respect of the paving width of the screed mounted on the paver. Caution! There is a danger of serious injury caused by your body suddenly accelerating.

Speed stages: Paving speed stage = 0 – MAX. Transport speed stage = 0 – MAX. Increasing the speed: Turn the speed potentiometer (1) to the right. Reducing the speed: Turn the speed potentiometer (1) to the left.

The speed to be selected depends upon the paving conditions and the paving material. Altering the speed during paving work influences the compaction performance and the mat thickness.

139

5.2.9

Steering Potentiometer, Steering to the Left / Straight Ahead / Right (  3.1.6) / (  3.2.11) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Steering to the left: Turn the steering potentiometer (1) from the neutral position to the left. Straight ahead travel: Turn the steering potentiometer (1) to the middle of the adjusting range. Steering to the right: Turn the steering potentiometer (1) from the neutral position to the right.

Low steering value = large steering radius. Large steering value = small steering radius.

140

5.2.10

Screed Raise / Lower (  5.1.2) / (  3.2.15) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Switch off the floating mode on the screed control panel. Further information is contained in the screed menu chapter “Screed Menu”. To raise the screed: Move the switch (1) in the direction (2). To lower the screed: Move the switch (1) in the direction (3).

Secure the screed in the screed locking device for maintenance and transport purposes. To commence paving, lower the screed onto chocks of wood the same size as the mat to be paved. Take the degree of slump after final rolling into consideration.

141

5.2.11

Hopper Wings LH + RH, Open / Close (  5.1.2) / (  3.2.29) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To open the LH & RH hopper wings: Move the switch (1) in the direction (3). To close the LH & RH hopper wings: Move the switch (1) in the direction (2). Depending on the load, the hopper wings will open and close at different speeds.

Both hopper wings will be operated simultaneously. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site.

142

6.

Screed Control Panels LH + RH

6.1

Design Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.

6.1.1

View from the rear LH screed control panel (the RH screed control panel is a mirrored version of the LH screed control panel)

6.1.2

2

Positioning screws: Panel bracket

3

Fastening screw: Panel bracket

4

Ventilation: Goretex

5

Electrical connection: Power supply, CAN

Functions

LH screed control panel (the RH screed control panel is a mirrored version of the LH screed control panel)

143

1

Lower the LH tow point

2

Raise the LH tow point

3

Levelling system LH AUTO / MAN

4

- not used -

5

LCD screen

6

Menu change key LH

7

Enter key LH

8

Increase settings key "+" LH

9

Reduce settings key "-" LH

6.1.2 Functions continued LH screed control panel (the RH screed control panel is a mirrored version of the LH screed control panel)

144

10

Augers, LH = Overmodulate (RH = Reverse)

11

Augers, LH = Reverse, (RH = Overmodulate)

12

Augers LH (RH) On / Off

13

Warning horn LH (RH) On

14

Vario screed section RH extend

15

Vario screed section RH retract

16

Vario screed section LH retract

17

Vario screed section LH extend

18

Hydraulics LH STOP (RH) On

19

Conveyors, LH = Overmodulate (RH = Overmodulate)

20

Conveyors LH (RH) On / Off

6.2

Functions / Operation Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.

6.2.1

Screed Control Panels LH + RH general (  2.3) / (  2.4) Ensure that: –

all operating elements are freely accessible,

–

you know the significance of the functions selected when operating the machine,

–

the plastic touch pad on the control panel is not damaged during operation,

–

the plastic touch pad on the control panel is only cleaned with a commercially available spirit,

–

the ignition is switched off when connecting or disconnecting the power supply cables.

Procedure for connecting the control panel: –

The main control panel (  3) or the auxiliary control panel (  5) must be mounted and connected to the machine.

–

Remove the screed control panels (  2.3) / (  2.4) from the storage compartment on the machine.

–

Fit the screed control panels (  2.3) / (  2.4) on the mounting brackets.

–

Tighten the positioning and fastening screws (  6.1.1). connect the CAN cable to the electrical socket for the CAN power supply (  6.1.1) and turn the bayonet catch to securely lock it. Switch on the operating voltage.  



Turn the battery master switch to ON and the ignition switch to ON.

The green LED’s in the operating keys will indicate the operating status.   

ON = LED lights up, OFF = LED is extinguished, Function selected but not activated = LED flashes.

Menus for various functions can be called up on the LCD screen (  6.1.2).

145

6.2.2

Hydraulic Stop LH / RH (  6.1.2) Only press the STOP key (1) to stop the hydraulics in emergency cases. The travel drive as well as all other functions operating in the "AUTO" mode will immediately stop. All functions operating in the "MAN" mode will continue to function. There is a danger of serious injury caused by your body accelerating when the machine starts or comes to an abrupt stop.

To switch on the hydraulic STOP: Press the key (1).

Eliminate the cause for the hydraulic STOP before operating the machine again.

6.2.3

Warning Horn LH / RH (  6.1.2) / (  3.2.13) Sound the warning horn, keys (1) to warn persons of a possible danger. Observe your locally prevailing laws and regulations concerning the use of warning horns.

To sound the warning horn: Press the key (1). The warning horn will stop as soon as you release the key (1).

Ensure the warning horn functions correctly before starting work with the machine.

146

6.2.4

LCD Screen Standard Menu LH / RH (  6.1.2)

After the ignition has been switched on, the screen (1) will show the following information. The software version installed on the screed control panel, the current language setting. The so-called "boot process" on the screed control panel will take about 10 sec. Thereafter, the screen (1) will show: the current auger speed setting.

If the main control panel (  3) is not available or the auxiliary control panel (  5) is connected, the screen will show the current auger speed setting and after approx. 45 sec, the word (NOT) will appear. The word NOT means the machine is operating in the backup mode. Further information is contained in the chapter 6.3 Backup Operating Mode.

147

6.2.5

Vario Screed Section LH / RH Extend / Retract (  6.1.2) / (  3.2.17) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Extending the Vario screed sections: LH = press the key (1). RH = press the key (4). Retracting the Vario screed sections: LH = press the key (2). RH = press the key (3).

Each screed control panel controls its own side of the screed. With these functions you can extend or reduce the width of the screed. You can react to changes in the paving width whereby the machine maintains its direction of travel.

148

6.2.6

Tow Point Adjustment LH / RH, Raise / Lower (  6.1.2) / (  3.2.23) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.

Switch on the levelling system (  3.2.22) so that you can adjust the tow points. Further information is contained in the menu for the levelling system, chapter 6.3.6. Menu screen (1): To raise the tow point: LH = press the key (1). RH = press the key (1). To lower the tow point: LH = press the key (2). RH = press the key (2). Depending on the mode selected (  3.2.22), the tow points can be controlled by the drive lever in the "AUTO" mode or by hand in the "MAN" mode. The operating mode activated will be indicated by an LED in the key (3).

149

6.2.6 Tow Point Adjustment LH / RH, Raise / Lower continued

Each screed control panel controls its own side of the screed. Damage will occur on the screed if the tow points are adjusted to opposite limit stops, e.g. one tow point to the upper and one tow point to the lower limit stop. The maximum permissible difference in height between both mat thickness scales is 10 cm. When paving, ensure the levelling cylinders and consequently the tow points maintain an adequate distance to the upper and lower limit stops. This is necessary for the system to function correctly. Never operate the tow point adjustment when the screed is raised and secured in the screed transport locks otherwise damage will occur to the screed locking device.

150

6.2.7

Augers LH / RH, On / Off (  6.1.2) / (  3.2.24) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To switch the augers on: LH = press the key (1), the LED will light up. RH = press the key (1), the LED will light up. To switch the augers off: LH = press the key (1), the LED extinguishes. RH = press the key (1); the LED extinguishes.

Each screed control panel controls its own side of the screed. After being switched on, the augers will function automatically as long as the ultrasonic sensors for controlling the flow of material are connected to the system.

151

6.2.8

Augers LH / RH, Overmodulating (  6.1.2) / (  3.2.25) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To overmodulate the augers: LH = press the key (1). RH = press the key (2).

Each screed control panel controls its own side of the screed. The augers can be overmodulated whether they are switched on or off. Use the LH and RH overmodulating function to fill the auger channel with paving material when the paver is at a standstill.

152

6.2.9

Augers LH / RH, Reverse Rotation (  6.1.2) / (  3.2.26) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To reverse the augers: LH = press the key (2). RH = press the key (1).

Each screed control panel controls its own side of the screed. The augers can be reversed whether they are switched on or off. Reversing the LH and RH augers is a handy function for distributing the remaining material at the end of a paved mat. This will significantly reduce shovelling work.

153

6.2.10

Conveyors LH / RH, On / Off (  6.1.2) / (  3.2.27) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

To switch the conveyors on: LH = press the key (1), the LED lights up. RH = press the key (1), the LED lights up. To switch the conveyors off: LH = press the key (1), the LED extinguishes. RH = press the key (1); the LED extinguishes.

Each screed control panel controls its own side of the screed. Single chain conveyors are operated from either the LH or the RH screed control panel. The conveyors are automatically controlled by paddle type control switches or ultrasonic sensors located at the end of the conveyor tunnel.

154

6.2.11

Conveyor LH / RH, Overmodulating (  6.1.2) / (  3.2.28) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.

Overmodulating the conveyors: LH = press the key (1). RH = press the key (1).

Each screed control panel controls its own side of the screed. Single chain conveyors are operated from either the LH or the RH screed control panel. The overmodulating mode still functions whether the conveyors are switched on or off. Use the LH and RH overmodulating mode to convey paving material to the augers when the paver is at a standstill. The optimum head of material has been reached when the augers are submerged by 2/3 in the paving material. Too much material in the auger channel will exert an excess load on the augers. Please take this into consideration when starting work at large paving widths.

155

6.2.12

Menu Change Key, Standard Operation (  6.1.2)

To change the menu: Keep pressing the key LH (RH) (2) in the standard mode until the required menu appears in the screen. menu screen (1): 1 Auger LH (RH) +/- n % 2 Tamper Speed +/- n rpm 3. Vibrator speed +/- n rpm 4. Conveyor LH (RH) +/- n % 5 Tow Point RH (LH) +/If no entries are made in the menu, you will automatically return to the first menu for the augers after approx. 15 sec.

156

6.2.13

Menu for the Augers (  6.2.12)

Menu screen (1): 1 Auger LH (RH) +/- n % To increase the conveyor speed: Press the key „+“ (4). To reduce the conveyor speed: Press the key „-“ (5). Press the menu change key (  6.2.12) if you wish to go to another menu.

Each screed control panel controls its own side of the screed. 6.2.14

Menu for the Tampers (  6.2.12)

Menu screen (1): 2 Tamper Speed +/- n rpm To increase the tamper speed: Press the key „+“ (4). To reduce the tamper speed: Press the key „-“ (5). Press the menu change key (  6.2.12) if you wish to go to another menu.

157

6.2.15

Menu for the Vibration (  6.2.12)

Menu screen (1): 3. Vibrator speed +/- n rpm To increase the vibrator speed: Press the key „+“ (4). To reduce the vibrator speed: Press the key „-“ (5). Press the menu change key (  6.2.12) if you wish to go to another menu.

6.2.16

Menu for the Conveyors (  6.2.12)

Menu screen (1): 4. Conveyor LH (RH) +/- n % To increase the conveyor speed: Press the key „+“ (4). To reduce the conveyor speed: Press the key „-“ (5). Press the menu change key (  6.2.12) if you wish to go to another menu.

Each screed control panel controls its own side of the screed. Single chain conveyors are operated from either the LH or the RH screed control panel.

158

6.2.17

Menu for the Tow Points (  6.2.12) Switch on the levelling system (  3.2.22) so that you can adjust the tow points. Further information is contained in the menu for the levelling system, chapter 6.3.6. Menu screen (1): 5 Tow Point RH (LH) +/To raise the tow point: Press the key „+“ (4). To lower the tow point: Press the key „-“ (5). Press the menu change key (  6.2.12) if you wish to go to the menu for the augers.

This function can only be operated to opposite sides on the screed control panels.

159

6.3

Backup Operating Mode Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.

6.3.1

General This chapter contains the function menus which deviate from the standard operation. Details on all further functions are contained in the chapters:  

6.3.2

Auxiliary Control Panel (  5)

Screed Control Panels LH + RH (  6.1) / (  6.2)

Changing the Menu in Backup Operating Mode (  6.2.12)

To change the menu: Keep pressing the key LH (RH) (2) in the backup operating mode until the required menu appears in the screen. The menu order depends on the starting point. Menu screen (1) before start of engine: 1. Engine (Backup mode) (refer page 162) 2. Electric heating (refer to page 163) 3. Screed (refer to page 165) 4. Levelling system (refer to page 166) 5. Tampers (refer to page 167) 5. Augers LH / RH (refer to page 166) 6. Conveyors LH / RH (refer to page 166) 8. Vibration (refer to page 168) 9. Tow points LH / RH (refer to page 168) If no entries are made in the menu, you will automatically return to the first menu for the engine (Not) after approx. 15 sec.

160

6.3.2 Changing the Menu in Backup Operating Mode continued Menu screen (1) after start of engine: 1. Electric heating (refer to page 163) 2. Screed (refer to page 165) 3. Levelling system (refer to page 166) 4. Tampers (refer to page 167) 5. Vibration (refer to page 168) 6. Tow points LH / RH (refer to page 168) 7. Conveyors LH / RH (refer to page 166) 8. Augers LH / RH (refer to page 166) 9. Motor (Backup mode) (refer to page 162) The selected menu is displayed until a new one is called. In this way, you can take your time for entering the settings. Display Menu (1) after motor start, when all functions have been tested for the first time: 1. Augers LH / RH (refer to page 166) 2. Conveyors LH / RH (refer to page 166) 3. Tow points LH / RH (refer to page 168) 4. Vibration (refer to page 168) 5. Tampers (refer to page 167) 6. Levelling system (refer to page 166) 7. Screed (refer to page 165) 8. Electric heating (refer to page 163) 9. Motor (Backup mode) (refer to page 162) After 15 seconds without entry the system changes automatically to the menu "auger" that is used most frequently.

161

6.3.3

Menu „Engine (Backup mode)“

Menu screen (1): 1. Engine To call up the submenu „A“: Press the „Enter“ key (3). Submenu "A" in the screen (1): Engine Start / [Stop] To start the engine: Press the key „+“ (4). To stop the engine: Press the key „-“ (5). The word shown in brackets indicates the mode selected. (  3.2.3) / (  5.2.2)

To call up the submenu "B": Press the „Enter“ key (3). Submenu "B" in the screen (1): Engine speed +/n rpm To increase the engine speed: Press the key „+“ (4). To reduce the engine speed: Press the key „-“ (5). (  3.2.4) / (  5.2.3) Press the menu change key if you wish to go to another menu.

162

6.3.4

Menu „Electric heating“

Menu screen (1): 2. Electric heating To call up the submenu „A“: Press the „Enter“ key (3). Submenu "A" in the screen (1): Electric heating ON / [OFF] To switch on the electric heating: Press the key „+“ (4). To switch off the electric heating: Press the key „-“ (5). The word shown in brackets indicates the mode selected. To call up the submenu "B": Press the „Enter“ key (3). Submenu "B" in the screen (1): Electric heating +/nactual nset

163

LH C

6.3.4 Menu „Electric heating“ continued

To increase the set temperature value LH side: Press the key „+“ (4). To reduce the set temperature value LH side: Press the key „-“ (5). To call up the submenu "C": Press the „Enter“ key (3). Submenu "C" in the screen (1): Electric heating +/nactual nset

M C

To increase the set temperature value on the middle screed section: Press the key „+“ (4). To reduce the set temperature value on the middle screed section: Press the key „-“ (5). To call up the submenu „D“: Press the „Enter“ key (3). Submenu "D" in the screen (1): Electric heating +/nactual nset

RH C

To increase the set temperature value RH side: Press the key „+“ (4). To reduce the set temperature value RH side: Press the key „-“ (5). The set temperature value you have selected will be automatically reached when the heating is switched on.

164

6.3.5

Menu „Screed“

Menu screen (1): 3. Screed To call up the submenu „A“: Press the „Enter“ key (3). Submenu "A" in the screen (1): Floating Mode ON / [OFF] To switch on the floating mode: Press the key „+“ (4). To switch off the floating mode: Press the key „-“ (5). The word shown in brackets indicates the mode selected. (  3.2.16)

In the backup operating mode, the function: screed lock is always deactivated and the screed anti-climbing lock (if installed) is always activated.

165

6.3.6

Menu „Levelling system“

Menu screen (1): 4. Levelling system To call up the submenu „A“: Press the „Enter“ key (3). Submenu "A" in the screen (1): Levelling System ON / [OFF] To switch on the levelling system: Press the key „+“ (4). To switch off the levelling system: Press the key „-“ (5). The word shown in brackets indicates the mode selected. To call up the submenu "B": Press the „Enter“ key (3). Submenu "B" in the screen (1): Levelling System man / [auto] To switch the levelling system to the MAN mode: Press the key „+“ (4). To switch the levelling system to the AUTO mode: Press the key „-“ (5). The word shown in brackets indicates the mode selected. In the AUTO mode, the levelling system will be switched on and off by the drive lever and in the MAN mode it will function continuously (  3.2.19). 6.3.7

Menu „Augers LH / RH“ (  6.2.13)

6.3.8

Menu „Conveyors LH / RH“ (  6.2.16)

166

6.3.9

Menu „Tampers“ (  6.2.14)

Menu screen (1): 7. Tampers To call up the submenu „A“: Press the „Enter“ key (3). Submenu "A" in the screen (1): Tampers ON / [OFF] Switching on the tampers: Press the key „+“ (4). Switching off the tampers: Press the key „-“ (5). The word shown in brackets indicates the mode selected. To call up the submenu "B": Press the „Enter“ key (3). Submenu "B" in the screen (1): Tampers man / [auto] To switch the tampers to the MAN mode: Press the key „+“ (4). To switch the tampers to the AUTO mode: Press the key „-“ (5). The word shown in brackets indicates the mode selected. In the AUTO mode, the tampers will be switched on and off by the drive lever and in the MAN mode, they will run continuously (  3.2.19).

167

6.3.10

Menu „Vibration“ (  6.2.15)

Menu screen (1): 8. Vibration To call up the submenu „A“: Press the „Enter“ key (3). Submenu "A" in the screen (1): Vibration ON / [OFF] Switching on the vibrators: Press the key „+“ (4). Switching off the vibrators: Press the key „-“ (5). The word shown in brackets indicates the mode selected. To call up the submenu "B": Press the „Enter“ key (3). Submenu "B" in the screen (1): Vibration man / [auto] Vibration MAN mode: Press the key „+“ (4). Vibration AUTO: Press the key „-“ (5). The word shown in brackets indicates the mode selected. In the AUTO mode, the vibrators will be switched on and off by the drive lever and in the MAN mode they will run continuously ( 3.2.20) 6.3.11

Menu „Tow points LH / RH“ (  6.2.17)

168

Settings manager

Settings manager Applies to models: ABG7820B, ABG8820B

The settings manager serves to create, manage and reuse machine configurations. By calling prepared configurations the machine can be set more easily. Table 1. Description and function of the icons Icon

Description

Function

Settings Manager

By pressing the function key you will have access to the set‐ tings manager main menu

Settings Manager main menu

The icon on the left upper corner shows that you are in the Set‐ tings Manager main menu

Previous components of the machine configuration

By pressing the function key you can view the previous 10 components of a machine con‐ figuration

Next components of the machine configuration

By pressing the function key you can view the next 10 com‐ ponents of a machine configu‐ ration

Edit Menu

The Edit Menu is opened by pressing the function key

Accept machine configuration

The selected machine configu‐ ration is accepted by pressing the function key

Save

The Save Menu is opened by pressing the function key

Delete

The selected machine configu‐ ration is deleted by pressing the function key

Exit

To quit the current menu and return to the higher level press the function key

Detail view

The icon on the left upper corner shows that you are in Detail View

Edit Menu

The icon on the left upper corner shows that you are in the Edit Menu

Blue frame

The variable on which the blue frame is positioned can be changed

V1082849

V1082949

V1082850

V1082851

V1082852

V1082854

V1082855

V1082856

V1082858

V1082951

V1082952

V1082868

Settings manager

Icon

Description

Function

Machine component

This column of the Edit Menu shows the machine compo‐ nents

Operating mode

By pressing + and - you can choose between automatic or manual mode

Status

By pressing + and - you can choose between On or Off mode

Value

By pressing + and - you can increase or reduce the value

ON

The machine component is switched on

Off

The machine component is switched off

Automatic mode

The machine component is switched to automatic mode

Manual

The machine component is switched to manual mode

plus

The function key is used to switch

minus

The function key is used to switch

confirm

The entry is confirmed via the function key

cancel

The entry is cancelled via the function key

Save menu

The icon on the left upper corner shows that you are in the save menu

up

The blue frame is moved up via the function key

down

The blue frame is moved down via the function key

V1082859

V1082860

V1082861

V1082862

V1082864

V1082865

V1082866

V1082867

V1082869

V1082870

V1082871

V1082872

V1082953

V1082873

V1082874

Settings manager

Icon

Description

Function

Save as

Via the function key you open the window by assigning a name to the machine configura‐ tion

Save as

These icons on the left upper corner shows that you are in the Save As Menu

V1082875

V1082954

Display unit, content Applies to models: ABG7820B, ABG8820B

By pressing F6 on the information menu bar you have access to the Settings Manager.

F6 Settings Manager

Main screen Applies to models: ABG7820B, ABG8820B

In the Settings Manager main menu you can view already saved machine configurations. You can view, edit, delete or directly use a machine configuration. The display shows the names of the machine configurations. NOTE! The supply includes an information configuration.This machine configuration is always on top of the list.The information configu‐ ration cannot be deleted. F3: The Detail View is called via F3. Settings Manager main menu

F4: The Edit Menu is opened via F4 In the Edit Menu you can edit the selected machine configuration. F5: The selected machine configuration can be used right away by pressing F5. The machine configuration can only be used with the machine stopped.This is to avoid inadvertent activation of the machine configurations. Then the system changes automatically to the main display. F6: To open the Save Menu press F6

Settings manager

F7: The selected Machine Configuration can be deleted by press‐ ing F7. NOTE! When a machine configuration has been deleted, the position of that machine configuration is left empty.The following machine configurations do not move up. In this way the linkage between position number and machine configuration is maintained. F8: To quit the main menu and return to the information display press F8.

Detailed screen Applies to models: ABG7820B, ABG8820B

The settings of every machine configuration are shown on the detail view. F1: By pressing F1 you can view the previous 10 components of a machine configuration. F2: By pressing F2 you can view the next 10 components of a machine configuration. F4: The Edit Menu is opened via F4 In the Edit Menu you can edit the selected machine configuration. F5: The selected machine configuration can be used right away by pressing F5. The machine configuration can only be used with the machine stopped.This is to avoid inadvertent activation of the machine configurations. Then the system changes automatically to the main display.

Detail view

F6: To open the Save Menu press F6. F7: The selected Machine Configuration can be deleted by press‐ ing F7. F8: To quit the detail view and return to the main menu press F8. Table 2. Adjustable functions and their positions on Detail and Edit Menu Function

Page Position number in the machine setting of the tracked paver

Smart Power

1

1

Paving speed

1

2 (information only)

Tamper

1

3

Vibration

1

4

Levelling System

1

5

Conveyor LH

1

6

Conveyor RH

1

7

Auger LH

1

8

Auger RH

1

9

reserved

1

10

Heating

2

11

Heating LH

2

12

Heating M

2

13

Settings manager

Function

Page Position number in the machine setting of the tracked paver

Heating RH

2

14

Screed assist

2

15

Screed lock

2

16

Screed anti-climbing lock

2

17

Screed load device

2

18

Starting distance linear

2

19

Starting distance proportional 2

20 NOTE! Depending on the equipment, on some machines the compo‐ nents may be masked.

Edit Applies to models: ABG7820B, ABG8820B

The values of a machine configuration can be edited on the Edit Menu. F1: By pressing F1 you can view the previous 10 components of a machine configuration. F2: By pressing F2 you can view the next 10 components of a machine configuration.

Edit Menu

When the Edit Menu is opened the blue frame is set on the value of the first machine configuration variable. The blue frame can be set on Operating Mode, Status or Value.It cannot be set on the machine components. Operating mode: Automatic/manual Status: On/Off Value: The stored value is shown The blue frame is moved via the arrow keys. - Arrow left: The blue frame moves one position to the left. If the blue frame is already at the far left, there will be no reaction. - Arrow right: The blue frame moves one position to the right. If the blue frame is already at the far left, there will be no reaction. - Arrow up The blue frame moves one position up. If the blue frame is already at the top, there will be no reaction. - Arrow down The blue frame moves one position down. If the blue frame is already at the bottom the blue frame jumps back to the first line. If you set the blue frame on operating mode, you can choose between automatic or manual mode by pressing F3 + and F4 -. On the display the operating mode is shown by icons. If you set the blue frame on Status, you can choose between On and Off by pressing F3 + and F4 -. On the display the status is shown by icons. If you set the blue frame on Value, you can increase the value by pressing F3 or reduce it by pressing F4.

Settings manager

F6: To open the Save Menu press F6 If you close the Edit Menu before saving it with F6 the changes will not be saved. F8: To quit the Edit Menu press F8 The Edit Menu is closed and the last window displayed opens.

Delete Applies to models: ABG7820B, ABG8820B

From the main display and the detail display you can select a machine configuration to delete it. To delete a machine configuration press F7. Before deleting a machine configuration confirm the inquiry. The information configuration programmed by the manufacturer cannot be deleted.

Inquiry delete machine configuration

When a machine configuration is deleted, the selection has to be confirmed beforehand. The pop-up window shows the position and the name of the machine configuration. F4: To confirm the selection press F4 – the machine configuration will be deleted. After deleting the main menu of the Settings Man‐ ager is displayed. F5: To stop the deleting process press F5. After cancelling the previously called view is displayed.

Save Applies to models: ABG7820B, ABG8820B

In the Main Menu, the Detail View and the Edit Menu you can open the save menu and create a new machine configuration by pressing F6. When you open the Save Menu, you must first select the position of the new machine configuration. When the Save Menu is opened the blue frame is set according to the following rules: 1 If no machine configuration has been activated after starting, the new machine configuration will be set on the first free posi‐ tion.If there are no positions free, the new machine configura‐ tion is set on position "1". 2 If a machine configuration has been activated after starting, the new machine configuration will be set on position "n". Select machine configuration

F3: To move the blue frame one position up press F3. F4: To move the blue frame one position down press F4. F6 (Save): To open the Enter Name Menu press F6. The values of the marked machine configuration are accepted when saving.

Settings manager

F7 (Save as): To open the Enter Name Menu press F7. The cur‐ rently set machine values are accepted. As a new name the system proposes "S" and the number of the free position.If there is a machine configuration already existing on that position the name of that machine configuration will be displayed.You can also assign a new name to a machine config‐ uration.

Save — Enter name

F1: To enter capital letters press F1. F1 is used to switch over from capital letters to small letters and vice versa. The status (capital or small letters) remains activated until F1 is pressed again. The icon located above F1 turns green when the capital letters are activated. NOTE! The name shall not have more than 25 characters. The name is entered via the keyboard. All characters from 0-9 and from a-z are allowed. Additional characters may be “!”, “?”, “-”, “,” and “.”. The name can be deleted character by character via the left arrow key. F6: To save the machine configuration with the entered name press F6. The machine configuration is saved locally. F8: To close the Enter-Name Menu press F8. The last window (selection of memory position) is reactivated.

Overwrite Applies to models: ABG7820B, ABG8820B

In order to prevent a machine configuration to be overwritten a pop-up window is displayed indicating that the selected memory position is already assigned. F4: To save the machine configuration press F4. After saving the Main Menu appears on screen and the blue frame is set on the currently saved machine configuration. F5: The machine configuration is not saved by F5. The pop-up window disappears and the Enter Name Menu including the last entries is displayed.

Pop-up window Overwrite

Settings manager

Standard menu Applies to models: ABG7820B, ABG8820B

On the standard menu the number of the selected machine con‐ figuration is shown so that the operator can see which machine configuration is currently activated.

Standard menu, machine configuration S5 active

Machine configuration is grey

If a machine configuration parameter is changed without using the Settings Manager the machine configuration turns grey: Exceptions: 1 Auger tolerance +/- 10%. 2 Conveyor tolerance +/- 5%. 3 Paving speed is not considered. A grey frame shows the current paving speed compared with the paving speed indicated on the Settings Manager.

Settings Man‐ ager paving speed

Display on standard menu

approx. 100%

Effect

Actual speed corresponds to default value. V1080835

approx. 125% V1080837

Actual speed approximately 25% above default value, e.g. 5 m/min to 4 m/min

V1080857

Actual speed approximately 50% above default value, e.g. 6m/min to 4m/min

approx. 150%

> 150% V1080858

approx. 75%

Actual speed more than 50% above default value.

V1080859

Actual speed approximately 75% above default value, e.g. 3 m/min to 4 m/min

V1080860

Actual speed approximately 50% above default value, e.g. 2 m/min to 4 m/min

approx. 50%

< 50 %

Actual speed less than 50% of default value. V1080861

The beam and the „S“-display only appear, if the machine con‐ figuration has been activated after starting.

Service interval

Service interval Service Interval Manager Applies to models: ABG7820B, ABG8820B

The Service Interval Manager informs you about the next or over‐ due service or maintenance intervals. The Service Interval Manager shows you service lists with the corresponding service measures.

Standard menu Applies to models: ABG7820B, ABG8820B

Every time the control panel is started a message appears remembering the operator of the daily maintenance.

Reminder daily maintenance

The Standard Menu shows the machine’s operating hours.

Standard menu with Service Display

The next due maintenance is indicated 50 hours in advance by a yellow Service Interval Manager sign. Exception: Maintenance intervals under 500 hours are indicated 10 hours in advance.

The Service Interval Manager shows the pending maintenance work

Service interval

If the maintenance interval is overdue, the Service Interval sign turns red.

Standard Menu in the event of overdue service

Service list Applies to models: ABG7820B, ABG8820B

Main Menu To get to the Service List of the next service interval press F7 on the operator menu bar.

F7 Service Interval Manager

Service List F1 To scroll up the pages of the displayed Service Interval use F1 F2 To scroll down the pages of the displayed Service Interval use F2 F4 Press F4 to view the Service List of the 10-hours-maintenance F7 Press F7 to confirm that the maintenance work has been car‐ ried out. A confirmation window opens in which the accomplished mainte‐ nance work has to be confirmed again.

Service List

Service interval

F4 Press F7 to confirm that the maintenance work has been car‐ ried out. F5 Press F5 to cancel that the maintenance work has been car‐ ried out. The message list shows the accomplished maintenance work.

Confirmation for accomplished maintenance work

7.

Index

Auxiliary control panel................................................................................................................ 133 Design........................................................................................................................................ 133 Diesel engine speed .................................................................................................................. 135 Diesel Engine START ................................................................................................................ 135 Diesel engine STOP .................................................................................................................. 136 Functions ................................................................................................................................... 133 Functions / Operation................................................................................................................. 134 Pressing / Releasing the Emergency STOP Button................................................................... 136 Releasing the Drive Lever, Forwards - Neutral - Reverse ......................................................... 137 Screed Raise / Lower................................................................................................................. 141 Selecting the Paving / Transport Speed Stage .......................................................................... 138 Speed potentiometer , SPEED INCREASE / REDUCE ............................................................. 139 Steering Potentiometer, Steering to the Left / Straight Ahead / Right........................................ 140 View from the rear...................................................................................................................... 133 Auxiliary Control Panel, General ............................................................................................... 134 Control panel Options - ABG 7820 - Central Lubrication System............................................................... 89, 109 Control panel Augers LH + RH On / Off ............................................................................................................. 43 Augers LH + RH, Overmodulating ............................................................................................... 45 Augers LH + RH, Reverse Rotation ............................................................................................. 45 Automatic On / Off........................................................................................................................ 49 Changing the Menu, Standard / Main Menu ................................................................................ 50 Conveyors LH + RH, On / Off ...................................................................................................... 46 Conveyors LH + RH, Overmodulating.......................................................................................... 47 Diesel Engine START .................................................................................................................. 17 Diesel engine STOP .................................................................................................................... 21 Electric Heating Menu On / Off .................................................................................................... 36 Engine Speed Control, increasing / reducing the speed.............................................................. 18 Hopper Wings LH + RH, Open / Close ........................................................................................ 48 Information Menu ......................................................................................................................... 51 Information menu - Brightness ..................................................................................................... 52 Information menu - Information -.................................................................................................. 52 Information menu - Language ...................................................................................................... 53 LCD screen .................................................................................................................................. 14 LCD Standard Menu .................................................................................................................... 28 LCD Standard Menu - Travelling speed -.................................................................................... 29 LCD Standard Menu - Vibrators -................................................................................................ 32 LCD Standard Menu - Coolant temperature - .............................................................................. 30 LCD Standard Menu - Diesel engine speed - .............................................................................. 29 LCD Standard Menu - Fuel level indicator - ................................................................................. 30 LCD Standard Menu - Levelling System -.................................................................................... 32 LCD Standard Menu - Operating hour meter -............................................................................. 31 LCD Standard Menu - Tampers -................................................................................................. 31 LCD Standard Menu - Trip distance indicator -............................................................................ 29 Levelling System Menu On / Off .................................................................................................. 41 Menu Functions ........................................................................................................................... 14 Operating Menu ........................................................................................................................... 54 Operating Menu - List of Messages - ........................................................................................... 64 Operating Menu - Menu Lock - .................................................................................................... 65 Operating menu - Password - ...................................................................................................... 55 169

Operating menu - Time, Date - .................................................................................................... 56 Operating Menu, Offset Adjustment \on the Travel Drive Pumps" ............................................... 57 Option - ABG 2820 - Screed Assist On / Off ................................................................................ 67 Option - ABG 5820 - Screed Assist On / Off ................................................................................ 75 Option - ABG 6820 - Screed Assist On / Off ................................................................................ 83 Options - ABG 2820 - Augers LH + RH Reverse Mode ............................................................... 69 Options - ABG 2820 - Auxiliary Control Panel ............................................................................. 71 Options - ABG 2820 - Conveyors LH + RH Reverse Mode ......................................................... 70 Options - ABG 2820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 71 Options - ABG 2820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 69 Options - ABG 2820 - Screed Anti-Climbing lock On / Off ........................................................... 66 Options - ABG 2820 - Screed Assist On / Off .............................................................................. 68 Options - ABG 5820 - Auxiliary Control Panel ............................................................................. 79 Options - ABG 5820 - Central Lubrication System....................................................................... 73 Options - ABG 5820 - Conveyors LH + RH Reverse Mode ......................................................... 78 Options - ABG 5820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 79 Options - ABG 5820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 77 Options - ABG 5820 - Screed Anti-Climbing Lock On / Off.......................................................... 74 Options - ABG 5820 - Screed Assist On / Off .............................................................................. 76 Options - ABG 6820 - Auxiliary Control Panel ............................................................................. 87 Options - ABG 6820 - Central Lubrication System....................................................................... 81 Options - ABG 6820 - Conveyors LH + RH Reverse Mode ......................................................... 86 Options - ABG 6820 - Fumes Extraction On / Off - ...................................................................... 82 Options - ABG 6820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 87 Options - ABG 6820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 85 Options - ABG 6820 - Screed Anti-Climbing lock On / Off ........................................................... 82 Options - ABG 6820 - Screed Assist On / Off .............................................................................. 84 Options \\...................................................................................................................................... 17 Pressing / Releasing the Emergency STOP Button..................................................................... 22 Releasing the Drive Lever, Forwards - Neutral - Reverse ........................................................... 23 Screed Floating Mode On / Off .................................................................................................... 34 Screed Lock On / Off ................................................................................................................... 40 Screed Raise / Lower................................................................................................................... 33 Selecting the Paving / Transport Speed Stage ............................................................................ 24 Speed potentiometer , SPEED INCREASE / REDUCE ............................................................... 24 Steering Potentiometer, Steering to the Left / Straight Ahead / Right.......................................... 25 Tamper Menu On / Off ................................................................................................................. 37 Tow Point Adjustment LH + RH, Raise / Lower ........................................................................... 42 Travel Drive Functions ................................................................................................................. 15 Turning on the Spot, to the Left / to the Right .............................................................................. 26 Vario Screed Section LH + RH Extend / Retract.......................................................................... 35 Vibration Menu On / Off ............................................................................................................... 39 View from above .......................................................................................................................... 11 View from the rear........................................................................................................................ 11 Warning Horn .............................................................................................................................. 27 Working Functions ....................................................................................................................... 12 Working Menu .............................................................................................................................. 51 Control panel Options - ABG 7820 - Fumes Extraction On / Off - ...................................................................... 90 Options - ABG 7820 - Screed Anti-Climbing lock On / Off ........................................................... 91 Options - ABG 7820 - Screed Assist / Screed Load Device, On / Off.......................................... 92 Options - ABG 7820 - Screed Assist On / Off .............................................................................. 93 Options - ABG 7820 - Screed Load Device On / Off.................................................................... 94 170

Options - ABG 7820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 95 Options - ABG 7820 - Conveyors LH + RH Reverse Mode ......................................................... 96 Options - ABG 7820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 97 Options - ABG 8820 - Central Lubrication System....................................................................... 99 Options - ABG 8820 - Fumes Extraction On / Off - .................................................................... 100 Options - ABG 8820 - Screed Anti-Climbing lock On / Off ......................................................... 102 Options - ABG 8820 - Screed Assist / Screed Load Device, On / Off........................................ 103 Options - ABG 8820 - Screed Assist On / Off ............................................................................ 104 Options - ABG 8820 - Screed Load Device On / Off.................................................................. 105 Options - ABG 8820 - Hydraulic Auger Height Adjustment, Raise / Lower................................ 106 Options - ABG 8820 - Conveyors LH + RH Reverse Mode ....................................................... 107 Options - ABG 8820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" ........ 108 Options - ABG 8820 - Hydraulic Auger Height Adjustment, Raise / Lower................................ 117 Options - ABG 8820 - Conveyors LH + RH Reverse Mode ....................................................... 118 Options - ABG 8820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" ........ 119 Control panels ............................................................................................................................... 11 Basic Information ........................................................................................................................... 5 Design.......................................................................................................................................... 11 Functions / Operation................................................................................................................... 16 General instructions ....................................................................................................................... 5 Message Codes ......................................................................................................................... 121 Messages................................................................................................................................... 121 Options - ABG 2820 ..................................................................................................................... 66 Options - ABG 5820 ..................................................................................................................... 72 Options - ABG 6820 ..................................................................................................................... 80 Options - ABG 7820 ..................................................................................................................... 88 Options - ABG 8820 ..................................................................................................................... 98 Options - ABG 9820 ................................................................................................................... 109 Scope of Supply ............................................................................................................................. 5 Screed Control Panels LH + RH ................................................................................................. 143 Augers LH / RH, On / Off ........................................................................................................... 151 Augers LH / RH, Overmodulating............................................................................................... 152 Augers LH / RH, Reverse Rotation ............................................................................................ 153 Backup Operating Mode ............................................................................................................ 160 Backup Operating Mode - General - .......................................................................................... 160 Conveyor LH / RH, Overmodulating........................................................................................... 155 Conveyors LH / RH, On / Off...................................................................................................... 154 Design........................................................................................................................................ 143 Functions / Operation................................................................................................................. 145 Hydraulic Stop LH / RH .............................................................................................................. 146 LCD screen Standard Menu LH / RH......................................................................................... 147 Menu Change Key, Standard Operation .................................................................................... 156 Menu for the Augers .................................................................................................................. 157 Menu for the Conveyors............................................................................................................. 158 Menu for the Tampers................................................................................................................ 157 Menu for the Tow Points ............................................................................................................ 159 Menu for the Vibration................................................................................................................ 158 Tow Point Adjustment LH / RH, Raise / Lower .......................................................................... 149 Vario Screed Section LH / RH Extend / Retract......................................................................... 148 View from the rear...................................................................................................................... 143 Warning Horn ............................................................................................................................. 146 Screed Control Panels LH + RH Functions ................................................................................................................................... 143 171

Screed Control Panels LH + RH general ................................................................................... 145 Screed Control Panels, Backup Operating Mode Menu „Engine (Backup mode)“ .................................................................................................. 162 Menu „Tow points LH / RH......................................................................................................... 168 Screed Control Panels, Backup Operating Mode Menu change key....................................................................................................................... 160 Menu „Electric heating“ .............................................................................................................. 163 Menu „Levelling system" ............................................................................................................ 166 Menu „Augers LH / RH“.............................................................................................................. 166 Menu „Conveyors LH / RH“........................................................................................................ 166 Menu „Tampers“......................................................................................................................... 167 Menu „Vibration.......................................................................................................................... 168 Table of Contents ............................................................................................................................ 1 Technical Data ................................................................................................................................. 7 View of the Auxiliary Control Panel............................................................................................... 8 View of the Control Panel ............................................................................................................... 7 View of the LH Screed Control Panel ............................................................................................ 9 View of the RH Screed Control Panel.......................................................................................... 10

172

The warranty statement is provided within the manual kit shipped with the machine.

Ref. No. VOE21A1006353 CPN 12758560 Volvo

English CST