Operations Management Chapter 16

Operations Management  Chapter 16 – JIT and Lean Operations PowerPoint presentation to accompany Heizer/ender Princip!es o" Operations Management# $e Operations Management# %e

O&t!ine 

'!o(a! Company Pro"i!e) Toyota Motor Corporation



J&st*in*Time# the Toyota Prod&ction +ystem# and Lean Operations  ,!iminate -aste  emo.e

aria(i!ity 

 Impro.e Thro&ghp&t 

O&t!ine 

'!o(a! Company Pro"i!e) Toyota Motor Corporation



J&st*in*Time# the Toyota Prod&ction +ystem# and Lean Operations  ,!iminate -aste  emo.e

aria(i!ity 

 Impro.e Thro&ghp&t 

O&t!ine – Contin&ed  

J&st*in*Time  JIT Partnerships  Concerns o" +&pp!iers

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JIT Layo&t   0istance ed&ction  Increased !e2i(i!ity   Impact on ,mp!oyees  ed&ced +pace and In.entory 

O&t!ine – Contin&ed  

JIT In.entory   ed&ce

aria(i!ity 

 ed&ce In.entory   ed&ce Lot +izes  ed&ce +et&p Costs

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JIT +ched&!ing   Le.e! +ched&!es  3an(an

O&t!ine – Contin&ed  

JIT 4&a!ity 

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Toyota Prod&ction +ystem  Contin&o&s Impro.ement   espect "or Peop!e  +tandard -or5 Practices

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Lean Operations  &i!ding a Lean Organization

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Lean Operations in +er.ices

Learning O(7ecti.es -hen yo& comp!ete this chapter yo& sho&!d (e a(!e to) 18 0e"ine 7&st*in*time# TP+# and !ean operations 98 0e"ine the se.en wastes and the : +s ;8 ,2p!ain JIT partnerships min 

+eparate set&p into preparation and act&a! set&p# doing as m&ch as possi(!e whi!e the machine/process is operating Esa.e ;> min&tesF Mo.e materia! c!oser and impro.e materia! hand!ing Esa.e 9> min&tesF

+tep 9 

+tandardize and impro.e too!ing Esa.e 1: min&tesF

+tep ;

+tep < +tep : 

Figure 16.6

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se one*to&ch system to e!iminate ad7&stments Esa.e 1> min&tesF Training operators and standardizing wor5 proced&res Esa.e 9 min&tesF epeat cyc!e &nti! s&(min&te set&p is achie.ed 

6> min 