Operating Manual Winch System

December 29, 2016 | Author: mujeebtalib | Category: N/A
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Operating Manual Winch System...

Description

P2/P3 Series Piston Pumps Variable Displacement

Catalog HY13-2600-700-001/US

A3 2321

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

A4

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2322

Catalog HY13-1553-002/US

General Information

Variable Displacement Piston Pumps Series P2/P3

General Information

P2 Series

The newly developed variable displacement piston pumps from Parker Hannifin, designated “P2”, are intended for mobile applications, featuring a very compact design, low noise level and low pressure ripple. The pumps are very stable and respond quickly to system demands in many different types of mobile machinery, and are designed for cost effective installation within the limited space available on modern mobile machines. The P2 series is available in four frame sizes from 60 to 145 cm³/rev and features control options that are suitable for most mobile vehicle applications. The P3 offers a built-in impeller to suit applications requiring higher self-priming speeds or when the vehicle is operating in high altitudes. The P3 pump line is available in three frame sizes from 75 to 145 cm³/rev and features control options that are suitable for most mobile applications. Both of these pumps offer benefits like:

• Compact and easy to install

P3 Series

• Less noise to insulate • High self-priming speeds • Gauge ports are standard

A5

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2323

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

Ordering Information

Pump Series

Series P2 P3

Displacement

Shaft Rotation

Percent of Max Displacement

Shaft Options

Mounting Flange

Pressure Setting

Standard Supercharged

Code

Displacement

060 075 105 145

60 cm³/rev (3.70 in³/rev) 75 cm³/rev (4.58 in³/rev) 105 cm³/rev (6.41 in³/rev) 145 cm³/rev (8.85 in³/rev)

P2 X X X X

P3 X X X

Code R L 1

Rotation1 CW CCW

As viewed from shaft end

Code 00 XX

Percent of Max Displacement 100% stroke, standard factory setting Range is 70-99 (70%-99%)

Code B1 B2 C1 C2 C3 C5 C6 D1 D3 1 2

Shaft Options 060 075 SAE B Spline1 X SAE BB Spline X SAE C Spline X X X SAE CC Spline2 SAE C Spline2 X SAE C Key X X 2 X SAE CC Key SAE D Spline SAE D Key

105

145

X X X X X X

X X X X X X

060 non thru drive only 075 thru drive version only

Code B C

060 SAE B 2-bolt SAE C 4-bolt

Mounting Flange 075 105

SAE C 2/4-bolt

SAE C 2/4-bolt

D

P2/P3 Torque Control Options TA, TB, TC, TD Ordering Guide Maximum Rated Torque Nm

Lb. In.

TA/TB Adjustment Range TC/TD Adjustment Range 20%-60% of Max Torque 50%-90% of Max Torque Nm

Lb. In

Nm

Lb. In

P2/P3060

339

3004

68-204

600-1802

170-306

1502-2703

P2/P3075

424

3755

85-254

751-2253

212-382

1877-3379

P2/P3105

594

5257

119-356 1051-3154

297-535

2628-4731

P2/P3145

820

7259

164-492 1451-4355

410-738

3629-6533

A6

Code XX

145

SAE C 2-bolt SAE D 4-bolt

Pressure Setting Factory max setting, in Bar times 10 (100-320 bar range)

For example “32” = 320 Bar Pressure Compensator Setting The input torque limit is factory set at a percentage of the maximum rated input torque. The percentage needs to be specified in Torque Control Setting (%) box of the ordering code. For example, for a P2/P3075-TC pump with an input torque limit setting required of 300Nm, divide 300 into 424, which equals 71%, so 71 is specified in Torque Control Setting (%) box.

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2324

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

Ordering Information

Differential Controls Pressure Setting

Seal Torque Control Type Setting (%)

Thru Drive

Port Location

Code 1 25 35 45

Multiple Pump Option

Paint Option

Multiple Pump Option Single pump Front pump of multiple pump combination Middle pump of multiple pump combination Rear pump of multiple pump combination

5 Multiple pump assemblies must be ordered on the same purchase order and must be comprised of Parker piston pumps only

Code A B G4 H4 4

Code S1 T1 A1 B1 B2 C1 C2 C3 C4 D3 Code 00 XX3

Port Location Side flanges - UNC Side flanges - ISO6149 (metric) Rear flanges - UNC Rear flanges - ISO6149 (metric)

P2060 and P2075 only

Thru Drive No thru drive Thru drive with cover, no coupling SAE A - 2 bolt, A spline SAE B - 2 bolt, B spline SAE B - 2 bolt, BB spline SAE C - 2 bolt, C spline SAE C - 2 bolt, CC spline (145 only) SAE C - 4 bolt, C spline SAE C - 4 bolt, CC spline (145 only) SAE D - 4 bolt, D spline (145 only)

Torque Control Setting in % Standard setting for non-torque control pumps 20 to 90% of max. rated torque

3

See chart on previous page for information and examples.

Code Seal Type N Nitrile, single shaft seal D Nitrile, double shaft seal - “wet flange” V Fluorocarbon, single shaft seal T Fluorocarbon, double shaft seal - “wet flange”

Code P U

Paint Option Parker Black No paint

Code Differential Pressure Setting 20 Recommended Initial Factory Setting 00 Use with PA Control Only XX Pressure Setting in Bar - Range 10-35 Code PA RA LA LB TA3 TB3 TC3 TD3 3

Controls Standard Max Pressure Control (Pmax) 100-320 Bar (1450-4600 PSI) Remote/Pmax 100-320 Bar (1450-4600 PSI) Load sensing (2 spool)/Pmax without bleed orifice Load sensing (2 spool)/Pmax with bleed orifice Torque/LS/Pmax without bleed orifice (2 spool) - torque range 20-60% of max rated torque Torque/LS/Pmax with bleed orifice (2 spool) - torque range 20-60% of max rated torque Torque/LS/Pmax without bleed orifice (2 spool) - torque range 50-90% of max rated torque Torque/LS/Pmax with bleed orifice (2 spool) - torque range 50-90% of max rated torque

See previous page for information and examples.

A7

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2325

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

Technical Information Technical Data

P2 Series Frame size

P3 Series

P2060 P2075 P2105 P2145 P3075 P3105 P3145

Max displacement cm³/rev [cu in/rev]

60 3.66

75 4.58

105 6.41

145 8.85

75 4.58

105 6.41

145 8.85

Self-priming speed at 1 bar/14.5 psi abs. inlet pressure [rpm]

2800

2500

2300

2200

3000

2600

2500

Max continuous pressure bar [psi]

320 4600

320 4600

320 4600

320 4600

320 4600

320 4600

320 4600

Peak pressure bar [psi]

370 5365

370 5365

370 5365

370 5365

370 5365

370 5365

370 5365

Minimum Inlet Pressure bar abs at max speed [in Hg vacuum]

.8 5.8

.8 5.8

.8 5.8

.8 5.8

.8 5.8

.8 5.8

.8 5.8

Maximum Inlet Pressure bar [psi]

10 145

10 145

10 145

10 145

1.5 22.7

1.5 22.7

1.5 22.7

Maximum Case Drain Pressure bar continuous psi

.5 7.75

.5 7.75

.5 7.75

.5 7.75

1 14.5

1 14.5

1 14.5

Noise level at full flow, 1800 rpm, and 250 bar (3600 psi) [dbA]

74

76

78

80

76

78

80

Weight with load sense control kg [lbs]

37 81

44 97

63 139

78 172

42 92

62 136

76 167

.0061

.0101

.0168

.0241

.0106

.0177

.0264

Mass moment of inertia kg m2 (about axis of shaft)

A8

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2326

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

Technical Information P2/P3 Typical Control Characteristics Typical Response Times Input Speed: 1500 RPM Fluid: Mineral Oil ISO VG 32 @ 40º C

Pressure Condition 50 bar to Stand by stand by to 300 bar Flow Condition TR (ms) TR (ms) TA (ms) 100%-0 100%-0 0-100% 35 35 70 35 35 70 35 35 80 35 35 100

Stand by to 250 bar

Size P2060 P2075 P2105 P2145

TA (ms) 0-100% 60 80 100 120

P3075 P3105 P3145

80 100 110

250 bar to stand by

35 35 35

35 35 35

70 80 100

300 bar to stand by TR (ms) 100%-0 40 40 40 40 35 35 35

Differential Setting vs Standby Pressure 45

P2060

40

Standby Pressure (bar)

35

All Others

30

This chart shows the difference between differential pressure setting and stand by pressure. The P2060 utilizes a different control from the rest of the product family. “All others” refers to all other pump sizes P2 and P3 075 thru 145.

25 20 15 10 5 0 0

5

10

15

20

25

30

35

40

Differential Setting (bar)

A9

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2327

Catalog HY13-1553-002/US

Technical Information

Variable Displacement Piston Pumps Series P2/P3

Control Option “PA” Pressure Compensator Control The pressure compensator control is used to limit the maximum system pressure. The control acts such that full pump displacement is achieved unless the system valve restricts the output flow or the load pressure reaches the maximum setting of the control. If pump flow is restricted by the system valve, the pump will provide only the flow demanded, but at the maximum pressure setting of the compensator control. If the outlet flow is completely blocked, the pump will destroke to zero displacement and maintain the pressure at the setting of the compensator spring.

Q

P

Control drain port (connect to tank) T

OUT

OUT

IN

IN

P2 Control Schematic

P3 Control Schematic

A10

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2328

Catalog HY13-1553-002/US

Technical Information

Variable Displacement Piston Pumps Series P2/P3

Control Option “RA” Remote Pressure Compensator Control This control allows the pump pressure compensator setting to be adjusted from a remote relief valve. The control acts such that full pump displacement is achieved unless the system valve restricts the output flow or the load pressure reaches the maximum setting of the control. If pump flow is restricted by the system valve, the pump will provide only the flow demanded, but at the maximum pressure setting of the compensator control. If the outlet flow is completely blocked, the pump will destroke to zero displacement and maintain the pressure at the setting of the remote relief valve.

Q

P

X Port (connect load sense line here)

X Port (connect remote sense line here) X

OUT

OUT

IN

IN

P2 Control Schematic

T

P3 Control Schematic

A11

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2329

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

Technical Information Control Options “LA” and “LB” Load sensing controls with maximum pressure cut off

Q

These controls feature load sensing and maximum pressure compensation. Load sense controls are used to match pump flow and pressure to system demands, thus minimizing losses due to wasted horsepower. The pump automatically adjusts for changes in drive speed and load pressures to match the pump output flow to the load requirement. Since the pump load sense control will maintain a constant pressure drop across the main system throttling valve, the flow rate will remain constant, independent of changes in load pressure and pump shaft speed.

P

Control drain port (connect to tank)

X Port (connect load sense line here)

X Port (connect load sense line here)

X

Bleed orifice for "LB" control (plugged on "LA" control) T

Bleed orifice ("LB" control only)

OUT

OUT

IN

IN

P2 Control Schematic

P3 Control Schematic

A12

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2330

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

Technical Information Control Options “TA”, “TB”, “TC” and “TD” Torque limiting control with load sensing and maximum pressure limiter

Q

These controls provide the benefits of the load sensing and pressure limiting controls, plus the ability to limit the input torque the pump will draw. These controls are beneficial when the power available from the prime mover for the hydraulics is limited or the application power demand has both high flow / low pressure and low flow / high pressure duty cycles. P

X Port (connect load sense line here)

Control drain port (connect to tank)

Bleed orifice for "TB" & "TD" (plugged on "TA" & "TC")

X port (connect load sense line here)

OUT

X

Bleed orifice for "TB"& "TD" control (plugged on "TA" & "TC"control) T

OUT

IN

IN

P2 Control Schematic

P3 Control Schematic

* See following pages for typical control characteristics A13

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2331

Catalog HY13-1553-002/US

Variable Displacement Piston Pumps Series P2/P3

Performance Data Ripple Chamber

Pressure Ripple @ 200 BAR (2900 PSI)

Ripple BAR (psi)

30 (435)

Without Ripple Chamber 20 (290)

10 (145)

With Ripple Chamber 0 500

1000

1500

2000

2500

3000

Speed (RPM)

The chart above refers to the “Ripple Chamber” technology that has been engineered into the P2 and P3 series pumps. The ripple chamber reduces pressure pulsation “ripple” at the outlet of the pump. This technology reduces the ripple by 40–60%. This leads to a significant reduction in overall system noise without additional components or cost. The ripple chamber is standard on all P2 and P3 series side ported pumps.

A14

Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, Tennessee, USA

2332

Moduflow™ Series IL2 /RF2/CF2 Low Pressure Filters

35 2333

Low Pressure Filters Moduflow™ Series Applications for Moduflow Filters ■

Power Unit Fabrication



Off-line Filter Loops

minimizes turbulence and pressure loss through the filter, improving system performance.

■ Mobile Equipment

The Moduflow filter is widely considered the most versatile filter available on the market. The unique diverter valve assembly, and inside to outside flow through the element, allows the Moduflow to be configured for in-line, in-tank or suction filtration. The flow diverter

The newly designed closed bottom elements for the RF2 and IL2 models insures all contamination remains trapped within the element as the filter is serviced.

needs to be serviced. There is even a “no element” indicator that can sense when there is not an element installed in the filter. From top to bottom, the Moduflow filter series provides the high level of filtration and long term dependability so vital to today’s hydraulic systems.

A wide variety of visual and electrical indicators allows you to know exactly when the element

Mounting / Porting Styles CF2 Suction Filter

PUMP

RF2 Return Filter

IL2 In-Line Filter FILTER HEAD

FLANGE 925167

RETURN

OUT

IN BRACKET 924904

TANK BOWL TANK

BOWL

OUTLET PORT

INLET

36

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2334

Low Pressure Filters Moduflow™ Series Features

Flanges

Cover

■ NPT or

■ Slotted for

SAE ¾” to 2” ■ Lightweight aluminum

quick release ■ Lightweight

aluminum

Indicators

Bowl

■ Visual or electrical ■ Mounted on either side ■ Optional “no element”

■ Single or

double length ■ Durable steel

construction

indication

Bypass/Diverter

Element

(not visible) ■ 5 different

(not visible) ■ Available in

pressure settings

cellulose, wire mesh or high performance Microglass II media ■ Single or double length

■ No bypass option

available

Feature

Advantage

Benefit

• Top access element service

• Oil remains in housing • Quicker element change

• No spills • Reduced maintenance costs

• Slotted cover

• Quick release cover • Cap screws remain in housing

• Reduced maintenance costs • No loose parts to lose

• Closed bottom elements (RF2 and IL2 only)

• Removes all contaminant during element service

• No downstream contamination from servicing

• Visual or electrical indicators

• Know exactly when to service elements

• Helps prevent bypass condition • No premature disposal

• Flange face ports

• Flexible mounting (3/4” to 2”)

• Easy plumbing to your system

37

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2335

Low Pressure Filters Moduflow™ Series CF2-1, RF2-1 & IL2-1 Element Performance

Efficiency

Beta Rating 10,000

Efficiency %

Capacity

PSID 50

BAR

02Q

10Q 05Q

05Q

1,000

3.0

40 99.9 10Q

200

99.5 99.0

20Q

100

2.5

30

2.0 1.5

20 20

95.0 20

Q

1.0

10 2 1

0.5

02Q

50.0 0

5

10

15

20

0

25

0

10

20

Particle Size (Micrometre)

30

40

50

60

0.0

Grams

Multipass tests run @ 40 gpm to 50 psid terminal - 5mg/L BUGL

Flow vs. Pressure Loss 0 20

LPM 50 100 150 200 250 300 350

0

LPM 50 100 150 200 250 300 350

20

150SUS

150SUS Empty Housing

1.2

02Q 05Q

0.5

1.0

PSID

0.4 0.3

8

10Q

1½” SAE

0.4

20Q

0.2

4

4 0.2 0

BAR

0.6

12 BAR

0.8

PSID

12

8

0.6

16

16

0

20

40 60 GPM

80

100

2” SAE flange

0

0.0

38

0

20

40 60 GPM

80

100

0.1 0.0

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2336

Low Pressure Filters Moduflow™ Series CF2-1, RF2-1 & IL2-1 Element Performance

Flow vs. Pressure Loss 0 10

LPM 50 100 150 200 250 300 350

0 10

150SUS

LPM 50 100 150 200 250 300 350 150SUS

0.6

0.6

8

8 0.5

PSID

0.3

0.4 03C

0.3

4

0.2

40SA

0.2

2

2 0.1

0

BAR

10C

4

6 BAR

0.4

PSID

6

0.5

0

20

40 60 GPM

80

100

0.1

74W

0

0.0

0

20

40 60 GPM

80

100

0.0

Flow vs. Pressure Loss 0 10

LPM 50 100 150 200 250 300 350

0 10

150SUS

LPM 50 100 150 200 250 300 350 150SUS

0.6

0.6

8

8 0.5

PSID

0.4 0.3

4

0.2

20C

BAR

0.3

4

6 BAR

0.4

PSID

6

0.5

0.2

2

2 0.1

0.1 40W

0

0

20

40 60 GPM

80

100

0

0.0

39

0

20

40 60 GPM

80

100

0.0

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2337

Low Pressure Filters Moduflow™ Series CF2-2, RF2-2 & IL2-2 Element Performance

Efficiency

Efficiency %

02Q

BAR

3.0

40

05Q

1,000

Capacity

PSID 50

99.9

10Q 05Q

Beta Rating 10,000

10Q

200

99.5 99.0

20Q

100

2.5

30

2.0 1.5

20 20

95.0 20

Q

1.0

10 2 1

0.5

02Q

50.0 0

5

10

15

20

0

25

0

20

40

Particle Size (Micrometre)

60

80

100

400

500

120

0.0

Grams

Multipass tests run @ 80 gpm to 50 psid terminal - 5mg/L BUGL

Flow vs. Pressure Loss 0 20

100

200

LPM 300

400

500

0

100

LPM 200 300

10

150SUS

150SUS Empty Housing

1.2 16

0.6

8 1.0

PSID

05Q

0.6 10Q

20Q

0.4 1½” SAE

0.3

4

0.4

2” SAE flange

4

0.2

2 0.2

0

BAR

02Q

8

6 BAR

0.8

PSID

12

0.5

0

25

50

75 100 GPM

125

150

0.1

0.0

0

40

0

25

50

75 100 GPM

125

150

0.0

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2338

Low Pressure Filters Moduflow™ Series CF2-2, RF2-2 & IL2-2 Element Performance

Flow vs. Pressure Loss 0

100

LPM 200 300

400

500

0

10

100

LPM 200 300

400

500

10 150SUS

150SUS

0.6

0.6

8

8 0.5

PSID

0.4 0.3

4

0.2

0.2

2

2 0.1

74W

0

BAR

0.3

4

6 BAR

0.4

PSID

6

0.5

0

25

50

75 100 GPM

125 150

0.1

40W

0

0.0

0

25

50

75 100 GPM

125 150

0.0

Flow vs. Pressure Loss 0

100

LPM 200 300

400

500

0

10

100

LPM 200 300

400

500

10 150SUS

0.6

0.6

8

8 0.5

10C

03C

PSID

40SA

0.4 0.3

4

0.2

20C

2

0.2

2 0.1

0

BAR

0.3

4

6 BAR

0.4

PSID

6

0.5

0

25

50

75 100 GPM

125 150

0.1 0

0.0

41

0

25

50

75 100 GPM

125 150

0.0

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2339

Low Pressure Filters Moduflow™ Series Specifications: CF2, RF2, IL2

mm Dimensions: inch

Pressure Ratings: Maximum Allowable Operating Pressure (MAOP): 200 psi (13.8 bar) Design Safety Factor: 2:1 Rated Fatigue Pressure: 150 psi (10.3 bar) Element Burst Rating: 70 psid (4.8 bar) Filter Materials: Head, Cover, Flanges: die cast aluminum Bowl: steel Operating Temperatures: Buna: -40°F to 225°F (-40°C to 107°C) Fluorocarbon: -15°F to 275°F (-26°C to 135°C) Weight (approximate): Single: 20 lbs. (9.1 kg) Double: 25 lbs. (11.3 kg) Indicators: Visual (optional) Electrical (optional) 15A@250VAC / .5A@125 VDC Electrical (“D” option) 5A@250VAC / 3A@28 VDC

MODEL

A

B

CF2-1

65.0 2.56

N/A

RF2-1 without optional 2” fitting

65.0 2.56

330.2 13.0

IL2-1

65.0 2.56

330.2 13.0

RF2-1 with optional 2” fitting

68.3 2.69

CF2-2

68.3 2.69

RF2-2 IL2-2

C

D

352.3 13.87

110.0 4.3 110.0 4.3

N/A

110.0 4.3

383.4 15.07

114.0 4.5

N/A

623.8 24.56

114.0 4.5

68.3 2.69

617.5 24.31

623.8 24.56

114.0 4.5

68.3 2.69

617.5 24.31

N/A

114.0 4.5

Color Coding: White (normally closed) Red (normally open) Black (common) IL & CF OUTLET

OPTIONAL 3-PIN MALE RECEPTACLE

MINIMUM ELEMENT REMOVAL CLEARANCE Single: 345.9 13.62 Double: 482.6 19.00

108.5 4.27

228.6 9.0 168.0 6.6

A 168.0 6.7 78.7 3.1

OPTIONAL TANK FLANGE

IL & RF INLET 196.3 7.7 OPTIONAL PORT FLANGE 77.8 3.062 38.9 1.53

30.2 1.19

C

OPTIONAL BMOUNTING BRACKET

Linear Measure: millimeter inch

12.7 0.50

(99 OPTION) RF2-1 OUTLET 4 1” HOLES

CF INLET RF OUTLET

42.9 1.68 21.3 0.84

69.9 2.75

2-11½” NPTF OPTIONAL FITTING

D

42

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2340

Low Pressure Filters Moduflow™ Series Specifications: DIL2 3.3 .013

Pressure Ratings: Maximum Allowable Operating Pressure (MAOP): 200 psi (13.8 bar) Design Safety Factor: 2:1 Rated Fatigue Pressure: 150 psi (10.3 bar)

116.8 4.60

79.0 3.11

76.2 3.00

Element Burst Rating: 70 psid (4.8 bar) Filter Materials: Diverter Valve Assembly: die cast aluminum Check Valve Assembly: die cast aluminum Filter Assembly: see IL2 specifications

½-13 SHCS TORQUE 32-38 FT-LB

¼-18 NPT DRAIN VENT CONNECT TO TANK

173.0 6.81

330.2 SINGLE 13.0

Operating Temperatures: Buna: -40°F to 225°F (-40°C to 107°C) Fluorocarbon: -15°F to 275°F (-26°C to 135°C)

617.5 DOUBLE 24.31

Weight (approximate): Single: 55 lbs. (24.9 kg) / Double: 65 lbs. (29.5 kg)

110.5 4.35

Indicators: Visual (optional) Electrical (optional) 15A@250VAC / .5A@125 VDC Electrical (“D” option) 5A@250VAC / 3A@28 VDC

Linear Measure: millimeter inch

479.3 18.87

Color Coding: White (normally closed) Red (normally open) Black (common)

AIR BLEED EACH FILTER

30.2 1.19

FILTER SCHEMATIC

OPTIONAL FLANGE

OUTLET

FILTER

FILTER

177.8 7.00

INLET BYPASS

INLET

402.8 15.86

OUTLET

345.9 13.62

BYPASS

DRAIN VENT

OPTIONAL MECHANICAL INDICATOR

BOTH CHECK VALVES MOVE SAME DIRECTION

Approximate handle torque required for changeover.

Typical Flow/Pressure Curves For Duplex Valves 1.75 1.5

25 LPM

30

(Add to differential pressure of filter assembly for total duplex pressure differential)

20

0.75

10

DIFF. PRESSURE

1

*Diverter/check valves combined

S SU S 00 SU 0 3 0 20

15

10

0.5 5 0.25

0 100

200

300

GPM

Torque (Ft-Lbs)

1.25

20

0

System Pressure (psi)

43

0

10 GPM

0

25

20

50

30

40

50 FLOW

60

70

80

90 100 LPM

75 100 125 150 175 200 225 250 275 300 325 375

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2341

Low Pressure Filters Moduflow™ Series Submersible Option

Check Valve Flow/Pressure Drop

3.0

When there is a limited amount of space on the top of the reservoir, the Moduflow filter can be mounted in the side of a reservoir.

For return line applications(RF2), the fluid returning to the reservoir holds the check valve open. When the system is shut down, the check valve closes automatically. In suction applications (CF2), the check valve is held open by a check rod assembly extending from the cover to the check valve at the base of the filter bowl. When the cover is in place, fluid enters the filter. When the cover is removed for servicing, the check valve closes.

2.5

Pressure Loss (psid)

A check valve mounted on the filter bowl prevents the reservoir from being drained during servicing of the element. The only fluid drained is from the inside of the filter housing.

*Check valve pressure drop must be added to assembly pressure drop to get total

2.0

1.5

1.0

0.5 0.0 0

10

20 30

40

50

60 70

80

90 100

Flow (GPM)

Linear Measure: millimeter inch

Check valve rod assy. Single length: P/N 926954 Double length: P/N 925140 (Used on submersible CF2 only. Submersible RF2 uses only the check valve assy.)

CF2 SINGLE ELEMENT 391.3 15.4

RF2 SINGLE ELEMENT 452.1 17.8

CF2/RF2 DOUBLE ELEMENT 688.3 27.1

Note: Cover Seal Engages Before CF Rod Assembly Opens Check Valve

CHECK VALVE ASSY. P/N 925120

117.1 MAX. O.D. 4.61 OVER WELD (RF2 & DOUBLE LENGTH)

44

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2342

Low Pressure Filters Moduflow™ Series Accessories “M” OPTION-VISUAL INDICATOR, NO ELEMENT WARNING

Linear Measure: millimeter inch OPTIONAL MOUNTING BRACKET (924904)

161.5 6.5 8.7 0.344 DIA. THRU PLACES

122.9 4.84

60 TYP

7.9 0.31

114.3 4.500

R 114.3 4.500

6.44 0.25 “V” OPTION-VISUAL INDICATOR

13.5 0.531 DIA. THRU 4 PLACES 114.3 4.500 57.2 2.25

13.5 .531 DIA. THRU TYP. 41.1 1.62

25.4 1.00

OPTIONAL TANK FLANGE (925167)

10.3 0.406 DIA. THRU 8 PLACES

235.0 9.25

“E” OPTION-ELECTRICAL INDICATOR

122.9 4.84

98.4 3.875 TYPICAL 8.7 0.344 DIA. THRU 6 PLACES

196.9 7.750 TYPICAL

MATERIAL THICKNESS 4.60 .18

149.2 5.875 DIA. B.C.

45

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2343

Low Pressure Filters Moduflow™ Series Parts List Index Description 1 2 3 4 5 6

7

8 9 10 11 12

13 14 15

16

17 18

19 20

Screws, Nameplate .............................. Name Plate, Unstamped ...................... Cover Screws, 5/16-18 UNC x 1” ........ Bowl Screws, 5/16-18 UNC x 1” .......... Cover, Without nameplate .................... O-Ring, cover, bowl and diverter Buna ................................................. Fluorocarbon ..................................... Diverter/Bypass Valve Assembly ....... 35 psid, Purple .................................. 25 psid, Metalic Aluminum ................ 15 psid, Light Blue ............................ 3 psid, Yellow .................................... 2 psid, Pink ....................................... No Bypass ........................................ Head, Machined only ............................ Flange Kits Grommet (Buna) .................................. Grommet, (Fluorocarbon) .................... Single Elements, RF, IL Bowl, Select desired model .................. IL2-1 .................................................. IL2-2 .................................................. RF2-1 ................................................ RF2-1 with 2 inch NPTF fitting .......... RF2-2 ................................................ RF2-2 with 2 inch NPTF fitting .......... CF1-1 with 2 inch NPTF fitting .......... CF2-2 with 2 inch NPTF fitting .......... Double Elements, CF Plug Kit, Fastener, self-sealing, o-ring seal included with fastener ......... Indicator Electrical .............................. 35 psid .............................................. 25 psid .............................................. 15 psid .............................................. 3 psid ................................................ 2 psid ................................................ Indicator Visual ................................... 35 psid 4-band .................................. 25 psid 4-band .................................. 15 psid 4-band .................................. 3 psid 4-band .................................... 2 psid 4-band .................................... 35 psid 3-band .................................. 25 psid 3-band .................................. 15 psid 3-band .................................. 3 psid 3-band .................................... 2 psid 3-band .................................... Flange, In-tank mounting ..................... Bracket, Inline mounting ...................... Indicator Kit Remote mount ................ Check Valve Assy. (Submersible) ........ Check Rod Assy. ................................. 2” - 1 CF ............................................ 2” - 2 CF ............................................ Changeover Valve Assy., Duplex ........ Check Valve Assy., Duplex ..................

Flange Kits (flange, 4 bolts, o-ring) Part Quanity No. 900028 2 924928 1 926633 6 926633 6 924634 1 N72350 V72350 926783 926582 926581 926580 926579 926578 925972 Refer to Table 924433 925026 Refer to Table 925916 924816 925917 924676 924815 924818 926207 924817 Refer to Table 925974

3 3 1

Fluorocarbon

¾ inch NPTF

YB

924788

926013

1 inch NPTF

YC

924787

926012

1¼ inch NPTF

YD

924912

926004

1½ inch NPTF

YE

924786

926011

2 inch NPTF

YF

924785

926010

SAE - 12

YM

924784

926009

SAE - 16

YN

924783

926008

SAE - 20

YO

924913

926005

SAE - 24

YP

924782

926007

BLANK FLANGE



924781

926006

1 2 2 1

RF2 / IL2 / DIL2 Replacement Elements BUNA Single Double 932686Q 932692Q

Fluorocarbon Single Double 932689Q 932695Q

05Q

932687Q

932693Q

932690Q

932696Q

10Q

932688Q

932694Q

932691Q

932697Q

20Q

933116Q

933117Q

933118Q

933119Q

03C

932361

932567

932367

932574

10C

932360

932467

932366

932473

20C

932359

932469

932365

932474

40SA

932358

932468

932364

932475

25W

932563

932566

932570

932573

40W

932562

932565

932569

932572

74W

932561

932564

932568

932571

WR

932363

932476

932370

932575

MEDIA 02Q

1

2 Optional

CF2 Replacement Elements

Optional

926954 925140 926758 926757

Buna

1

926643 924964 924965 924966 924967 926748 924776 924777 924778 924779 926750 924929 924824 924927 924926 925167 924904 924894 925120

Part Number

Code

Size

BUNA Single Double 924452Q 934264Q

Fluorocarbon Single Double 925039Q 935534Q

10Q

924453Q

934265Q

925040Q

935535Q

03C

924449

924791

925036

925046

10C

924450

924792

925037

925047

MEDIA 05Q

Optional Optional Optional Optional Optional

20C

924451

924793

925038

925048

40SA

924448

924790

925035

925045

25W

924454

924796

925041

925051

40W

924455

924797

925042

925052

74W

924456

924798

925043

925053

WR

927584

927585

928908

928925

Optional Optional

*Two kits required for differential indication

46

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2344

Low Pressure Filters Moduflow™ Series Filter Assembly Exploded View

12

4

10 13

6

10 12 4

11 6

10

17

8 6

7

6

5 3 19

2

20

1

9

14 15 16 18

47

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2345

Low Pressure Filters Moduflow™ Series HOW TO ORDER: Select the desired symbol (in the correct position) to construct a model code. Example: BOX 1

BOX 2

BOX 3

BOX 4

BOX 5

BOX 6

BOX 7

BOX 8

BOX 9

IL2

1

10Q

MP

35

Y9Y9

1

Design number assigned by Parker

BOX 5: Indicators (See Note A)

BOX 1: Seals Symbol

Description

Symbol

None F3 E8

Buna Fluorocarbon EPR

P

M Description

CF2

Suction filter, inlet on bottom; outlet on side Return-line filter, inlet on side; outlet on bottom In-line filter In-line duplex

RF2 IL2 DIL2

E

V D S

Note: Add “W” after “2” for HWCF modification.

BOX 3: Length Symbol Description

1 2

Single element Double element

Description

Pressure ports drilled and plugged; no indicator Visual indicator w/ no element warning Electrical indicator; no visual Visual indicator Electrical indicator; 3-pin male quick disconnect Pressure or vacuum switch (Selected based on bypass setting.)

BOX 2: Basic Assembly Symbol

(Two Required)

Note A: (First letter of indicator code = left side of filter head when looking into inlet with bowl down; second letter = right side of filter head when looking into inlet with bowl down.)

BOX 6: Bypass & Indicator Setting BOX 4: Filter Media Symbol

Description

74W 40W 25W 40SA 20C 10C 03C 02Q 05Q 10Q 20Q WR

74-micron wire mesh 40-micron wire mesh 25-micron wire mesh 40-micron synthetic 20-micron cellulose 10-micron cellulose 3-micron cellulose Microglass III Microglass III Microglass III Microglass III Water removal

Symbol

Pressure Setting

2 3 15 25 35

2 psid 3 psid 15 psid 25 psid 35 psid

BOX 7: Port Options Filter Inlet Model Symbol/Description

F9 2” NPTF CF2

RF2

IL2

DIL2

F8 External check valve

Y9 2” flange face P9 SAE-24 integral threads E9 1½ NPTF integral threads *See table below Y9 2” flange face P9 SAE-24 integral threads E9 1½ NPTF integral threads *See table below Y9 2” flange face *See table below

Outlet Symbol/Description

Y9 2” flange face P9 SAE-24 integral threads E9 1½ NPTF integral threads *See table below 99 No fitting F9 2” NPTF F8 External check value

Y9 2” flange face P9 SAE-24 integral threads E9 1½ NPTF integral threads *See table below Y9 2” flange face *See table below

1)First pair of symbols denotes inlet for all filter styles; second pair of symbols denotes outlet. 2)Four symbols required: two for inlet, two for outlet. 3)Unused ports in CF2 and RF2 filters come plugged with a blank flange. 4)On CF2, F8 option includes internal rod assembly.

* Available Port Flange Options For Filter Head

Note: Indicators installed on filters will be matched to the bypass valve.

YB

¾” NPTF flange

YC

1” NPTF flange

YD

1¼” NPTF flange

YE

1½” NPTF flange

YF

2” NPTF flange

YM

SAE-12 flange

YN

SAE-16 flange

YO

SAE-20 flange

YP

SAE-24 flange

BOX 8: Modifications Symbol Description

1 3 11 12

Please note the bolded options reflect standard options with a reduced lead-time. Consult factory on all other lead-time options.

None Magnets No-bypass No-bypass with magnets

BOX 9: Design Number Applied to the filter by Parker Hydraulic Filter Division. Use the full model code, including the design number when ordering replacement parts.

48

Parker Hannifin Corporation Hydraulic Filter Division Metamora, OH

2346

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LANTEC Product Support – Installation and Maintenance Manual

Recommended Capscrew Torque Values Values are for dry assembly

Coarse Threads Capscrew Size

Torque Value lb.ft.

Torque Value lb.ft.

Grade 5

Grade 8

1/4 - 20

8

12

5/16 – 18

17

25

3/8 – 16

30

45

7/16 – 12

50

70

1/2 - 13

75

110

9/16 – 12

110

150

5/8 – 11

150

220

3/4 - 10

260

380

7/8 – 9

430

600

1–8

640

900

1 1/8 – 7

800

1280

1 1/4 - 7

1120

1820

1 3/8 – 6

1460

2380

1 1/2 - 6

1940

3160

Fine Threads Capscrew Size

Torque Value lb.ft.

Torque Value lb.ft.

Grade 5

Grade 8

1/4 - 28

10

14

5/16 – 24

19

25

3/8 – 24

35

50

7/16 – 20

55

80

1/2 - 20

90

120

9/16 – 18

120

170

5/8 – 18

180

240

3/4 - 16

300

420

7/8 – 14

470

660

1 – 14

730

1020

1 1/8 – 12

880

1440

1 1/4 - 12

1240

2000

1 3/8 – 12

1680

2720

1 1/2 - 12

2200

3560

II

A

B

CERTIFIED DRAWING

3.500 B0.010 TYP

1 7/8

=

Approved By:

4

On acceptance, sign and date this sheet and return to TWG Canada.

Certified By:

Serial Number:

Model:

Customer:

This drawing is certified to be dimensionally correct for installation purposes for the application identified below

A

(P1 1/2)

Haul-In Port SAE 1-1/2" Code 61 4 Bolt Split Flange

Level Port SAE -12 O-Ring Boss 1 1/16-12 UN Thread

4

63 1/2

58.250 B0.010

Haul-In

=

3

3

Design Ground Line

Pay-Out Port SAE 1-1/2" Code 61 4 Bolt Split Flange

94 1/2

2

DO NOT SCALE

±2°

ANGLES

125

MEAN SURFACE ROUGHNESS

1 15/16 1 9/16

30 1/4

58 1/4

DJM

jmc

Grease Zerk

APPROVED

DRAWN BY

1

DJM

12/05/25

12/05/25

NH APPROVED BY

12/05/25

jmc CHECKED BY

B

SIZE

WEIGHT 9,875 lbs. SCALE

1 = 16

207825

DATE

1 of 1

A

REVISION

12/05/30

SHEET

LWS1700B-423.03:1 - Ø24 x Ø56 x 36L - C1.50

Winch Installation

47.875 B0.010

P24 (Stock)

Cable Ferrule

DRAWN BY

P56

36

REVISIONS

1

This drawing is the property of TWG Canada. Reproduction or divulging of data hereon is not permitted without specific approval of TWG Canada.

BREAK ALL SHARP EDGES

TOLERANCES Fractions: ±1/16 X.XX: ±0.020 X.XXX: ±0.005 X.XXXX: ±0.0005

Imperial (in)

UNLESS OTHERWISE SPECIFIED

(45 1/16)

DESCRIPTION

Revised for Under-wound Operation

Ø1 9/16 Mounting Holes (12 Places)

Drain Port SAE -12 O-Ring Boss 1 1/16-12 UN Thread

Fill (Vent) Port SAE -12 O-Ring Boss 1 1/16-12 UN Thread

A

REV

2

A

B

A

B

4

Input Rotation

Free rotation of Input is the same as Haul-In rotation.

4

Haul-In

10 3

11

Torque 32 lb ft dry

3

DETAIL A SCALE 1 / 4

2

4

3

1

5

WO/PO:

Project:

By:

Date:

ISSUED

7

107418 600744 600595 406385 406384 406379 405167 205048 204736 107036 104735 104523 NUMBER

2

DO NOT SCALE

±2°

ANGLES

125

MEAN SURFACE ROUGHNESS

A

Winch Assembly

DJM

NH

jmc

12/06/13

12/06/13

12/06/11

B

SIZE

WEIGHT 9,825 lbs. SCALE

1 = 16

207824

1 of 1

REVISION

SHEET

LWS1700B-423.03:1 - Ø24 x Ø56 x 36L - C1.50

APPROVED BY

CHECKED BY

DRAWN BY

8

6

DESCRIPTION MATERIAL / PARTS LIST

Seal Kit Capscrew - Hex Washer - Flat Drum - Winch Housing - Winch Drive Group Bearing-Group Outboard Motor Group-CW Placard - Group Ferrule - Cable Plate - Keeper Hose Kit

9

1

1

This drawing is the property of TWG Canada. Reproduction or divulging of data hereon is not permitted without specific approval of TWG Canada.

BREAK ALL SHARP EDGES

TOLERANCES Fractions: ±1/16 X.XX: ±0.020 X.XXX: ±0.005 X.XXXX: ±0.0005

Imperial (in)

UNLESS OTHERWISE SPECIFIED

2 2 1 1 1 1 1 1 1 1 1 QTY

11 10 9 8 7 6 5 4 3 2 1 ITEM

2

A

B

A

B

C

D

39

65

2

51

2

Estimated Oil Capacity: 10 Gallons / 37 Liters

8

7

Lubricate All Seals on Assembly in Accordance with WI 106069.

7

8

Add Shims (104932) Behind Spacer (104931) until Dimension within Tolernaces Indicated

57

6

29

71

60

59

58

Match Ream Ø0.4995/0.5000 x 1.75 Deep on Assembly (8 Places)

Refer to Service Manual for Bearing Endplay Adjustment Procedure

6

3

14

7

5

Turn up Corners of Tab-Lock to Retain Bolts.

4

23

3

25

Apply Medium Strength Threadlocker Compound in Accordance with WI 107491.

24

36

2

Torque 45 lb-ft dry

39

41

Applied High Strength Threadlocker Compound in Accordance with WI 107491.

68

1

Notes:

40

Torque 380 lb-ft dry

Torque 45 lb-ft dry

2

41

8

34

64

30

17

50

63

2

61

54

45

18

47

27

70

26

16

(1.75)

28

46

15

13

4

5

5

6

DETAIL A SCALE 1 : 2

53

6

3

1

67

69

A

3

69

66

Torque 110 lb-ft dry

49

2

42

Torque 75 lb-ft dry 11

1

37

31

20

8

7

32

48

21

19

5

5

12

22

4.075 4.090

6

B

4

4

43

55 1

Torque 600 lb-ft dry

33

38

9

10

35

44

52

6

4

6

2

62

56

Torque 380 lb-ft dry

3

3

By:

Date:

ISSUED

WO/PO:

Project:

DETAIL B SCALE 1 : 2

3 1 14 18 1 1 12 1 1 1 6 3 6 6 1 6 12 3 8 1 8 1 8 6 1 6 3 1 12 6 3 18 20 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 3 1 1 3 3 3 1 3 3 1 3 3 6 1 3 3 3 1 QTY

107417 605759 605524 604776 604765 604739 604458 604438 604436 604420 604285 604259 604246 604245 604243 604004 603638 603625 603593 603496 603345 603291 603239 603215 603198 602920 602695 601825 601616 601518 600959 600845 600599 600595 600388 600287 600161 406380 406085 405147 405145 405143 404625 404623 404622 404593 404369 207537 207531 207062 205187 205185 205183 205181 204494 204493 204266 204263 204261 204258 104961 104959 104932 104931 104883 104882 104367 104329 104266 103975 103899 102524 NUMBER

DO NOT SCALE

±2°

ANGLES

125

MEAN SURFACE ROUGHNESS

APPROVED BY

CHECKED BY

DRAWN BY

DJM

NH

jmc

12/06/13

12/06/13

12/06/11

D

SIZE

WEIGHT 2,925 lbs. SCALE

406379 1=2

LWS1700B-423.03 - CX-14C - 0.25 XCLR

Drive Group

DESCRIPTION MATERIAL / PARTS LIST

Seal Kit Ring-Retaining Ring - Retaining Spiral Tab - Lock Capscrew - Hex Adapter-Elbow Plug - Magnetic Capscrew - Hex O-Ring Ring - Retaining Spiral O-Ring Ring - Retaining Spiral Ring - Retaining Spiral Washer - Axial Bearing Bearing - DC Needle Roller Ring - Retaining Spiral Capscrew - Soc Capscrew - Hex Bearing-SRB Pin - Dowel Seal - Oil DL Capscrew - Hex O-Ring Capscrew - Hex Bearing - SRB O-Ring Bearing-SRB Ring-Retaining Bearing-CRB Washer - Flat Capscrew - Hex Plug-Socket Head Washer - Flat Washer - Flat Pin - Dowel Vent Plug-Socket Head Hub - Drum Hub-Planet Housing - Bearing Hub-Planet Housing - Gear Housing - Gear Gear - Internal Hub-Planet Hub - Planet Gear - Internal Shaft - Drive Brake Group Gear-Sun Gear - Internal Gear - Planet Gear - Sun Pin-Planet Gear - Planet Gear-Sun Gear - Sun Gear - Planet Gear-Planet Pin-Planet Ring-Retaining Round Plate - Clamp Shim Spacer - Bearing Spacer - Bearing Spacer - Bearing Bearing - Needle Race Ring-Retaining Round Spacer-Bearing Spacer-Bearing Spacer - Bearing Adapter - Straight

1

1 of 1

REVISION

SHEET

2

1

This drawing is the property of TWG Canada. Reproduction or divulging of data hereon is not permitted without specific approval of TWG Canada.

BREAK ALL SHARP EDGES

TOLERANCES Fractions: ±1/16 X.XX: ±0.020 X.XXX: ±0.005 X.XXXX: ±0.0005

Imperial (in)

UNLESS OTHERWISE SPECIFIED

71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM

-

2

A

B

C

D

A

B

A

4

A

4

2

7 8

Torque 75 LbFt DRY

1

12

15

3

2

11

6

4

21

9

3

3

20

16

5

22

SECTION A-A

14

13

6

17

1

19

18

WO/PO:

Project:

By:

Date:

ISSUED

10

bdd

11/04/07 11/04/07

N.H. DJM

CHECKED BY APPROVED BY

11/04/04

B

SIZE

WEIGHT

132 Lb

SCALE

207531

LW100 Series-B - CX-14C DO NOT SCALE

DRAWN BY

ANGLES ±2°

Brake Group

LANTEC 125

MEAN SURFACE Langley BC ROUGHNESS

1=2

SHEET

1 of 1

REVISION

Canada

2

1

THIS DRAWING AND ALL INFORMATION HEREIN, BOTH IN PROPRIETARY AND NOVEL FEATURE, IS THE PROPERTY OF LANTEC AND MAY NOT BE COPIED OR USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF LANTEC.

TOLERANCES Fractions: ±1/16 X.XX: ±0.020 X.XXX: ±0.005 X.XXXX: ±0.0005

Imperial (in)

DESCRIPTION MATERIAL / PARTS LIST

Seal Kit Ring - Piston Wear Ring - Piston Wear O-Ring Backup Ring - Retaining Spiral Disc - Friction Disc - Divider O-Ring Backup Spring-Die O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Capscrew - Hex Washer - Flat Plug-Socket Head Housing-Brake Adapter-Mount Piston - Brake Clutch-Sprag Assembly Spacer - Brake

Install All Seals in Accordance with WI 106069

3

107372 605849 605848 605526 605522 604948 603920 603304 603294 603226 602203 602110 601700 601631 601213 600816 600597 600161 406268 406174 207361 207044 106941 NUMBER

Apply Medium Strength Threadlocker Compound in Accordance with WI 4.4.1.1

2

UNLESS OTHERWISE SPECIFIED

1 1 1 1 6 7 1 7 1 1 1 1 1 1 8 8 2 1 1 1 1 1 QTY

-

CAUTION Fasteners Under Spring Load

1

1

Notes:

22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM

2

A

B

A

B

4

Hoist Rotation

4

1

1

3

4

5

3

1 2 4 8 4 1 QTY

Imperial (in)

604698 604625 602025 600597 600530 205044 NUMBER

2

DO NOT SCALE

±2°

ANGLES

125

MEAN SURFACE ROUGHNESS

By:

Date:

ISSUED

WO/PO:

Project:

DJM

04/08/31

04/08/31 CHECKED BY APPROVED BY

04/05/20

bdd DJM

DRAWN BY

B

SIZE

WEIGHT

130 lbs.

SCALE

205048 1=4

SHEET

1 of 1

REVISION

WM76A-12.30 CIR c/w 1.50in Code 61 Valve CW Rotation

Motor Group-CW

Motor-Hydraulic Gear Cover-Shipping Capscrew - Hex Washer - Flat Capscrew - Hex Valve Assembly - Motor Control DESCRIPTION MATERIAL / PARTS LIST

1

1

This drawing is the property of TWG Canada. Reproduction or divulging of data hereon is not permitted without specific approval of TWG Canada.

BREAK ALL SHARP EDGES

TOLERANCES Fractions: ±1/16 X.XX: ±0.020 X.XXX: ±0.005 X.XXXX: ±0.0005

1

Lower Port SAE 1-1/2" Code 61 4 Bolt Split Flange

UNLESS OTHERWISE SPECIFIED

6 5 4 3 2 1 ITEM

6

5

Torque 75 Lb Ft Dry

3

Torque 75 Lb Ft Dry 2

2

1

Apply Medium Strength Threadlocker Compound in Accordance with WI 107491.

Notes:

Hoist Port SAE 1-1/2" Code 61 4 Bolt Split Flange

3

A

B

A

B

4

4

A

A

1

3

SECTION A-A

3

2

WO/PO:

Project:

By:

Date:

ISSUED

3

1 1 1 QTY

104429 604475 604697 NUMBER

2

DO NOT SCALE

±2°

ANGLES

125

MEAN SURFACE ROUGHNESS

APPROVED BY

CHECKED BY

DRAWN BY

DJM

DJM

bdd

04/08/31

04/08/31

04/05/19

B

SIZE

WEIGHT

25 lbs.

SCALE

205044

1.50" SAE Code 61

1=2

1 of 1

REVISION

SHEET

Valve Assembly - Motor Control

DESCRIPTION MATERIAL / PARTS LIST

Screen Assembly Screw-Socket Jam Valve-Motor Control

1

1

This drawing is the property of TWG Canada. Reproduction or divulging of data hereon is not permitted without specific approval of TWG Canada.

BREAK ALL SHARP EDGES

TOLERANCES Fractions: ±1/16 X.XX: ±0.020 X.XXX: ±0.005 X.XXXX: ±0.0005

Imperial (in)

UNLESS OTHERWISE SPECIFIED

3 2 1 ITEM

2

A

B

A

B

C

D

8

8

7

7

6

6

2 13

Torque 583 lb ft dry

2

5

Coat sealing surface with "Neversieze" on assembly

11

5

4

4

SECTION A-A

12

9

1

4

1

3

Torque 30 lb ft dry

14

10

4

8

1 Torque 30 lb ft dry

6

1

5

3

Torque 75 lb ft dry

7

3

3

2

2

Langley BC

05/01/07 05/01/21

NH

D

SIZE

405167

REVISION

1

WEIGHT SCALE SHEET APPROVED BY DJM 05/02/10 171 LBS 1=1 1 of 1 THIS DRAWING AND ALL INFORMATION HEREIN, BOTH IN PROPRIETARY AND NOVEL FEATURE, IS THE PROPERTY OF LANTEC AND MAY NOT BE COPIED OR USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF LANTEC.

JMC

LWS2200 - M190 x 260 x 42 - Full Comp

Bearing-Group Outboard

LANTEC

DESCRIPTION MATERIAL / PART LIST

Seal Kit Screw-Set-Hex.Soc. Capscrew - Soc O-Ring Seal - Oil SL Bearing - CRB Capscrew - Hex Capscrew - Hex Washer - Flat Washer - Flat Nipple - Grease Nut - Adjustment Housing - Bearing Hub - Drum Housing - Cover

DO NOT SCALE DRAWING DRAWN BY THIRD ANGLE PROJECTION CHECKED BY

TOLERANCES UNLESS OTHERWISE SPECIFIED .XX : ± 0.020 .XXX : ± 0.005 FRACTIONS : ± 1/16 ANGLES : ± 2° MACHINED FINISH 125

1 104956 14 1 604778 13 10 604346 12 1 603435 11 1 602327 10 1 601638 9 12 600816 8 6 600744 7 12 600597 6 6 600595 5 1 600272 4 1 405171 3 1 405170 2 1 405169 1 1 205230 ITEM QTY NUMBER

Canada

Refer to Service Manual for Bearing Endplay Adjustment Procedure Pack Bearing 1/4 Full with Grease on Assembly

Apply High Strength Threadlocker Compound in Accordance with WI 4.4.1.1

3 4

Apply Medium Strength Threadlocker Compound in Accordance with WI 4.4.1.1

2

1

1

NOTES:

A

B

C

D

LANTEC Product Support – Installation and Maintenance Manual

LANTEC Continuing improvement and advancement of product design may result in changes which are not reflected in this manual. We reserve the right to change the data contained in this manual without notice.

LANTEC and Pullmaster Brands

19350 22nd Avenue Surrey, BC Canada V3S 3S6 www.team-twg.com

Tel +1 604-547-2100 Fax +1 604-547-2147 [email protected]

Winch Power & Performance Variables Sheet Input

Name

Output

Unit

Comment

Date

"25-May-2012"

Customer:

Aberdeen Dynamics Supply

_2

Description:

LWS1700B - 24 Dia x 56 Dia x 36L

_3

Project Number:

CO-06850 / ECN-00629

_4

Analyst:

jmc *** Winch Specifications - Hydraulic *** ***PRELIMINARY***

1.

Nc

59,000.

Pl Sl

Number of Cables

11.58

lb

Line Pull per Cable on Designated Layer

fpm

Line Speed on Designated Layer

8.

Lnt

Designated Layer for Line Pull

1.

Lns

Designated Layer for Line Speed

8.

n

Number of Layers

5.

Wd

Number of Dead Wraps (on Layer 1) *** Cable ***

1.500

Dc

in

Cable Diameter (nominal)

lb

Estimated Cable Strength (6x19 EIPS [1960 N/mm^2])

S_Cable

227,300.

Cable_fact

3.9

Lc

1,810.

ft

Length of EACH Cable

La

1,770.

ft

Length of Active EACH Cable

S_time

107.26

min

Time to Haul In Active Cable

V_avg

16.50

fpm

Average Line Speed

Cable Factor ( ECS / Line Pull)

*** Drum*** 24.00

Db

in

"A" Barrel Diameter [Root Dia. of Grooving]

56.00

Df

in

"B" Flange Diameter

36.00

Fw

in

"C" Width Between Flanges (EACH Cable)

n

Grv

Spiral Grooved Drum ('y,'n) LeBus ('L)

CDd

17.00

D:d

Ratio of Layer 1 Pitch Dia to Cable Dia

Ff

4.00

in

Free Flange

Ff_Cable

2.67

Free Flange in Cable Diameters

Wt

24.00

Total Number of Wraps

Dcm

1.500

in

Cable Diameter (used for calculations)

Pc

1.500

in

Cable Pitch/Groove Pitch _

1.50

Af

deg

*Fleet Angle MAXIMUM

0.50

Af_MIN

deg

*Fleet Angle MINIMUM

Page

1 of

Dist

55.

ft

MINIMUM Distance to 1st Fixed Sheave

Dist_MAX

165.

ft

MAXIMUM Distance to 1st Fixed Sheave

3

May 25, 2012 2:31:26 PM

Winch Power & Performance Input

Name

Output

Unit

Comment

_ *** Drive Specifications *** To

1,371,750.

lb-in

Drum Torque

No

1.734

rpm

Drum Speed

HPo

37.74

HP

Drum Power _ *** Winch Drive ***

1.

Im

Number of Drives

423.027

Rr

Reduction Ratio (X:1)

4.

Rno

Number of Reductions per Drive

0.975

Reff

Mechanical Efficiency per Reduction _ *** Input Power ***

Tm

3,588.

lb-in

Drive Input Torque (each)

Nm

734.

rpm

Drive Input Speed

HPm

41.77

HP

Drive Input Power (each) _ **** Hydraulic Motor ***

'Gear

Type

12.30

Disp

0.93

Ev Mvl

Motor Type in^3

Motor Displacement Motor Volumetric Efficiency

3.

gpm

Motor Volumetric Loss (gpm)

0.75

Ets

Motor Torque Efficiency (Start)

0.84

Etr

Motor Torque Efficiency (Run) _ *** Hydraulic Power ***

42.0

Ps

2,444.

psi

Hydraulic Pressure Across Motor (Start)

Pr

2,182.

psi

Hydraulic Pressure Across Motor (Run)

HP_Hydr

53.47

HP

Hydraulic Power per Motor (Run)

gpm

Flow Rate per Motor

Flow Flow_Sys

42.0

gpm

Winch Hydraulic Flow required

HP_Hyd_Sys

53.47

HP

Winch Hydraulic Power (Run) _ _ _ _ *LANTEC Hydraulic Power & Performance

Page

2 of

3

May 25, 2012 2:31:26 PM











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