OMRON PLC

OMRON ELECTRONICS LLC 1 Commerce Drive Schaumburg, IL 60173 847.843.7900

Visit our website for more information on these other Advanced Automation products from Omron

Programmable Controllers

For US technical support or other inquiries: 800.556.6766

OMRON CANADA, INC. 885 Milner Avenue

OMRON ON-LINE Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.ca

Measurement & Supervisory Controls – Time it, power it, monitor it from a panel, and control its temperature. With Omron, you can do it all with just one reliable supplier.

Servo Motor and Drives – Omron’s W-Series servo motors and drives deliver precise control, maintaining the highest resolution control at very high speeds. Their wide power range (up to 5.5 kW) provides maximum flexibility with easy set up.

PROGRAMMABLE CONTROLLERS

Toronto, Ontario M1B 5V8 416.286.6465

MICRO PLCs COMPACT RACKLESS PLCs CJ1 SERIES MEDIUM SIZE RACK PLCs CS1 AND CS1D SERIES WIRING SOLUTIONS SOFTWARE TOOLS AND PROGRAMMING DEVICES COMPLEMENTARY PRODUCTS

Sensors – Omron can make sense of your challenging detection applications. We lead the world in sensing technology, offer the world’s broadest sensor product line and have the expertise to easily solve your sensing problems. R301-E3-01

©2004 OMRON ELECTRONICS LLC Printed in the U.S.A.

1/04/20M, 5M

OMRON ELECTRONICS LLC 1 Commerce Drive Schaumburg, IL 60173 847.843.7900

Visit our website for more information on these other Advanced Automation products from Omron

Programmable Controllers

For US technical support or other inquiries: 800.556.6766

OMRON CANADA, INC. 885 Milner Avenue

OMRON ON-LINE Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.ca

Measurement & Supervisory Controls – Time it, power it, monitor it from a panel, and control its temperature. With Omron, you can do it all with just one reliable supplier.

Servo Motor and Drives – Omron’s W-Series servo motors and drives deliver precise control, maintaining the highest resolution control at very high speeds. Their wide power range (up to 5.5 kW) provides maximum flexibility with easy set up.

PROGRAMMABLE CONTROLLERS

Toronto, Ontario M1B 5V8 416.286.6465

MICRO PLCs COMPACT RACKLESS PLCs CJ1 SERIES MEDIUM SIZE RACK PLCs CS1 AND CS1D SERIES WIRING SOLUTIONS SOFTWARE TOOLS AND PROGRAMMING DEVICES COMPLEMENTARY PRODUCTS

Sensors – Omron can make sense of your challenging detection applications. We lead the world in sensing technology, offer the world’s broadest sensor product line and have the expertise to easily solve your sensing problems. R301-E3-01

©2004 OMRON ELECTRONICS LLC Printed in the U.S.A.

1/04/20M, 5M

Omron Makes Control System Selection Easy Micro PLCs

Choose the controller by I/O count, expandability and communications capabilities from the selection guide.

Order Micro PLC, expansions and programming peripherals and accessories from a simple data sheet.

Choose the software package to match your development needs: full or junior versions available.

Compact Rackless and Medium Rack PLC Systems

Identify which controller matches your overall requirements from the selection guide.

Go to “Building Your System” and use it as a configuration guide.

Use the worksheets to plan your system, identify specific modules, verify overall current consumption to match power supply and configuration requirements.

Go to Complementary Products for information on Omron’s HMIs, servos and inverters, vision sensors, auto ID systems, sensors, and power supplies.

Contact Omron for integration or project management services, start-up support packages, training and repair services.

Completing Your System

Go to Wiring Solutions section to connect high-density I/O modules. Go to Software Tools and select the packages that support your requirements.

Omron Programmable Controllers Micro PLCs

Compact rackless PLCs offering the ultimate in scalability by enabling you to mix and match CPU power with special and standard I/O to meet every automation need.

CS1 Series

Medium rack PLCs offering industry’s fastest processing matched to seamless communications for integrated cell control. New CS1D delivers redundant control for critical processes.

+

Space-saving block, modular and board style PLCs deliver features and communications for small machine control.

CJ1 Series

CS1D

FUNCTIONALITY

CS1 CJ1G/H CJ1M CQM1H

–

ZEN

CPM1A

–

CPM2A

CPM2B

CPM2C

CAPABILITIES

+

Products to Complete Your System Wiring Solutions

Connect space-efficient, high-density I/O modules to real-world inputs and outputs with wire and relay terminal blocks and cables.

Software Tools and Programming Devices

The CX-Automation Suite of software simplifies setup of special application modules, programming and debugging of controllers and HMI development.

Complementary Products

Build a complete automation solution with operator interface terminals, servo and inverter systems, machine vision, auto ID production tracking, advanced sensors and power supplies.

iii

Choose an Experienced Partner Trust your control solution to Omron, one of the world’s leading manufacturers of programmable controllers and discrete control devices. With over 70 years of experience, Omron has proven itself as a manufacturing problem-solver with engineering expertise in many industries.

Diverse Industry Expertise • • • • • • • •

Packaging industry Material handling Food & beverage industry Automotive industry Electronics and small parts assembly Semiconductor industry Building automation Other specialized applications

Statistics Core Competencies in Sensing and Control Our significant investment in R&D over the years, about 7% of sales annually, helped us build core competencies in designing sensors and controllers that deliver faster, smarter performance in smaller packages. You benefit many ways from these advances: • The industry’s fastest PLCs • Ultra-fast and stable response from sensors • Smart features in both sensors and controllers that make our products self-monitoring for predictive maintenance to assure maximum up-time • Size reduction to save space in control panels and in tight installation sights

• 70 years in controls business, founded in 1933 • #449 of Industry Week’s Top 1000 Manufacturing Companies (June 2003) • $4.5 billion USD sales (April 2003) • #1 Global Market Share in Sensors, Relays, Temperature Controllers, and DeviceNet I/O • #2 Global Market Share in Digital Timers and Counters • #3 Global Market Share in PLCs and Vision inspection equipment • Over 300,000 products—manufacturer of 98% of those products

Engineering Know-How With Omron, you get a wide choice of highly capable, compact programmable controllers AND the know-how to apply them to your new or existing production scheme. If you are designing a new machine, use our sensors, switches and machine safety systems as well as operator interface terminals, servos and inverter systems and power supplies for a complete control solution.

• Over 60% of business comes from industrial automation; healthcare and social systems make up the balance • 23,500 employees worldwide (April 2003) • Motto: At work for a better life, a better world for all • Policy: Quality First

Global and Local Support Omron products represent the best value in capabilities for the investment. Our product designs meet international safety ratings to speed certification of machinery for commissioning or export. With a global sales and support network, we are able to deliver spare parts and service locally so you can confidently design in Omron products on machinery shipping anywhere in the world.

iv

Control Your Factory from Front to Back with Omron • Wide range of products make Omron a designer’s one-stop shop • Know-how to make controllers, sensors and motion systems work together • Solutions for each aspect of production control • Reliable products that work well together • Individually, products deliver exceptional performance and value • Integration and project management services available let you capitalize on our expertise Motion Solutions

Inspection Solutions

Sensing Solutions

HMI Solutions

Panel Building Solutions

Smart, Seamless Automation from Start to Finish The illustration shows how Omron solves specific problems within a particular machine and how controllers communicate with systems across the plant floor and up to office level for optimized, integrated operation. 1. Control temperature and flow of ingredients into mixing vessels 2. Modulate web tension on wrapping and packaging lines 3. Wireless remote communication coordinates delivery to proper shipping bay 4. Vision systems check packages before cases are sealed 5. Auto ID systems track packages from process to process 6. Computers running CX-Automation software can access data across all networks 7. Remote maintenance via Internet or modem is made easier via Ethernet, Controller Link and DeviceNet.

1.

5.

6. 7. 3. 4.

2.

v

Internet Resources Support You 24/7 We recognize that your information needs for machine design details and production support continue past regular office hours. That’s why Omron developed a website that puts all the resources you need in one easily accessible place:

USA: www.plc.omron.com Canada: www.plc.omron.ca

Here’s what you’ll find: • PDF files of PLC products and configuration information you can share with co-workers and consultants • Selection and configuration tools: introduction and system selection guide, Micro PLC selection tools, Rack style PLC selection tools • Document Library with data sheets, catalogs, manuals, and more • Installation and operation manuals in PDF files • CAD drawings of controllers, operator interface terminals and more in .dxf and .dwg formats to shorten your design time • Software downloads and DeviceNet EDS files to update your system • After-hours emergency service and toll-free phone numbers to reach an Omron engineer to troubleshoot your system and minimize costly downtime • Training courses and registration information; self-training kits for Micro PLC systems • Complementary Products: Operator Interface Terminals (HMIs), Motion Control (inverters and servos), Machine Vision, Auto ID Systems, Power Supplies, Measurement Sensors, Photoelectric Sensors

vi

Our Commitment to Your Success and Satisfaction How Are We Different From Other Automation Suppliers? Because Omron controls the design and manufacture of its products so closely, we are able to maintain continuity across platforms. That means you can migrate to a new control platform to meet your changing needs and retain the maximum value of your investment in hardware, engineering and programming. • Omron controls and systems avoid the technological dead ends created by other suppliers who private label or jointly develop systems with no backward compatibility or migration path. • Our products eliminate the barriers to making changes, gathering more data or changing configuration. • Amazingly long periods of support for our control systems set Omron apart. Our product life cycle is 15 to 18 years with an additional 7 years of support for spares and repairs, followed by technical support indefinitely into the future. • We are the only automation manufacturer to provide our meantimes-to-failure data so you can compare results among suppliers to make an informed, confident decision about your automation investment.

In short, Omron offers real value by lowering your total cost-of-ownership long-term.

Did you know? • Over 600 lines of code test nearly every aspect of compact CPM2A controllers. Every I/O point is tested to minimum and maximum levels as well as every LED, every ground, and all memory locations before the product is even shipped. • Startling Mean Time Before Failure results for CS1 and CJ1 mid-size controllers: 29-32 years for CPU; 28 years for discrete I/O modules.

The Quality Advantage Omron has chosen Quality First as its policy governing every step from design through manufacturing and testing. The result? Products of such high quality that you can confidently rely on them to work right out of the box and continue operating flawlessly for many years.

Full Ownership of Design Omron controls 98% of its own product design and manufacturing, something extremely rare among industrial automation suppliers today. It gives us an advantage in addressing important issues of reliability, compatibility, and long-term platform consistency in programming/setup.

Tested so Equipment Works Right Out of the Box Quality engineering is part of our design and manufacturing process from the start. We test at the component level, test and correct during manufacturing, and test every physical, mechanical and electrical aspect of each final product before it leaves the factory. This 100% testing means you have less rework and replacements, improved manufacturing yield, on-time product launches and a reputation for product reliability that reflects well on your company.

vii

Omron Delivers Seamless Communications Across Work Cells and Whole Enterprises Pioneering a Unique Protocol

Flexibility to Expand and Change

When: In the early 1990s Omron developed the Factory Intelligent Network Service (FINS).

Who: Other manufacturers handle these functions in much more rigid ways that effectively prevent users from expanding or changing the information exchanged.

Why: It removes barriers of consistent data and message exchange across the wide variety of networks in use.

How: Typically, using many lines of ladder logic, the request would be made between two networks. To further access the information in a third network, the same request would be made, but formatted for the third network’s requirements.

What: The functionality of this middleware is completely transparent to the user. Omron’s unique protocol is a safe and fast option for cross-network controlling, operating and monitoring.

How: With each block transfer taking nearly 30 rungs of logic each, the sheer volume of programming puts off most users from making changes or expanding the data collected.

How: Each Omron communications module contains coprocessors that handle routing and communication formatting. Wow! This powerful but simple arrangement allows routing of messages and data up to eight network layers deep with simple selections from pull-down menus in software. The seamless communication works regardless of network type—Ethernet, DeviceNet, Controller Link, etc.

Wow! Omron’s FINS handles the message format details and lets you freely request data or send high-data-content messages with a minimum of steps.

Supervisor Controlling and Monitoring Operations Who: In a spray booth painting operation, the supervisor can access all critical controls from a PC via FINS to optimize settings. What: As a production run nears the end, the supervisor remotely adjusts spray pressure to overcome clogging nozzles and adjusts the paint mixture within tolerances to wrap up the run without shutting down for cleanup.

CX-Programmer

How: The changed setting data starts as an Ethernet message but ends up on a DeviceNet network directly accessing valve controls.

Ethernet E-mail with attachments

Wow! These actions take place without the supervisor changing network codes or slowing down the cycle time of the individual control systems.

CS1 Series CJ1 Series

Controller Link

Serial Communication CPM2C

Bar Code Reader

Plant Floor Laptop Connection Pinpoints Trouble Source Who: Using the Host Link capability via a serial connection to the PLC, the maintenance technician can download error histories and identify alarm flags. Wow! FINS allows the technician to gather data from any other controller on the network within the technician’s access permissions, if the problem started elsewhere.

viii

Central Maintenance Office Scanning for Trouble Spots Who: The production line maintenance staff scans the performance of several different machines, each controlled by a different Omron PLC platform. What: They use the NS series operator interface as an HMI directly communicating via Controller Link. When an alarm condition takes place, a troubleshooter equipped with a laptop computer loaded with CX-Programmer software is dispatched to the machine in question.

Host PLC 1 PLC 3

Panel PC

Messages

PLC 2 PLC 4

NS Series Operator Interface

CQM1H CS1-D Series

Internet (with Firewall Access) CPM2A CPM1A

Remote Consultant Accesses Operations Who: A consultant in a remote location can be alerted about alarm conditions via e-mail using a modem or the socket service for TCP/IP and UDP/IP built into CJ1 and CS1 series controllers’ Ethernet modules. How: The consultant can call up video images displayed on an NS series operator terminal via FINS to facilitate fault analysis. What: After accessing the control system to monitor and troubleshoot the operation, the consultant can upload corrective programming directly to a PLC or can send an e-mail with file attachments containing programming, reports and other information. Wow! This arrangement significantly reduces downtime, eliminates travel and per diem expenses for the consultant and returns the line to productivity using a fraction of the in-plant resources.

ix

High-Speed Device Level Communications for Integrated Production Omron helps you achieve affordable, distributed intelligent control to reach tomorrow’s integrated production goals using device level communications.

Recent DeviceNet Innovations

• World’s largest selection of DeviceNet products for an open fieldbus solution. • Omron supports Profibus-DP with PLC master and slave modules to exchange data over the popular European fieldbus. • Our high-speed proprietary network, CompoBus/S, delivers the fastest bit-bus on the market at a fixed cycle time of 0.8 ms for 256 I/O.

Omron’s expanded line of DeviceNet products include these new items: 1. Wireless DeviceNet masters and slaves (WD-30) leap the barriers of huge wiring bundles and costly installation to allow the network to reach everywhere in your plant

CJ1 PLC

CPM2 w/ PRT

2. “Smart” I/O terminals (DRT2) help with preventative maintenance by monitoring terminal power and errors, number of operations and more, then reporting the data when requested 3. Single and multi-loop temperature controllers with DeviceNet communications built in (E5EK-DRT) or using adapters (E5ZN) to change settings

Profibus

Profibus DeviceNet

DeviceNet Multiple I/O Terminals

4. Servo and inverter systems with easy-to-install DeviceNet adapters 5. Machine vision and fiber-optic photoelectric sensors offer network interface adapters

6.

E5ZN

CompoBus/S

Vision System

5.

4. Inverter 3G3FV

3. Temperature Controller E5EK

Bar Code Reader

CS1 PLC

4. Inverter

5.

Fiber-Optic Photoelectric Sensor

Wireless WD30 Robot

1.

CompoBus/S SRT2 CPM2C-S

RS-232C DRT2

2.

x

Wireless WD30

6. DeviceNet-to-RS-232C Interface converts serial signals for DeviceNet transmission

Innovative New Products CS1D Duplex Controller for Critical Processes Protect high-value resources and manufacturing processes against power outages, controller or communications failure with Omron’s CS1D fully redundant duplex controller. The ultimate in reliability and processing speed on the market today, CS1D provides hot backup for the power supply, the CPU and network communications. The switching unit delivers immediate, uninterrupted transfer when a failure is detected. Modules on the I/O racks can be removed and added during operation to shorten service time.

Inverters and Servos for Motion Control Solve the wide range of positioning and motion control challenges with these products designed to provide the best value in features and performance. • Inverters with dynamic speed control (3G3MV series) offer sensorless flux vector feedback for door controllers, palletizers and basic positioning. • Energy-saving inverters for process control (3G3PV series) are ideal for pumps, fans, compressors and pressure regulators. • Inverters for torque control (3G3RV series) offer full flux vector feedback for winders, lifts, cranes and extruders • SMARTSTEP servo drives and motors deliver precise servo accuracy at stepper system prices. Use them for point-to-point positioning, feed equipment and indexers. • Control up to 30 servo motors for seamlessly integrated motion coordination using CS1W-MCH communications module with fast 0.5 to 4 second cycle times.

Fiber-Optic Sensor Blocks with Network Links Detect small objects in space-confined or hazardous sites using Omron E3X-DA-S or E3X-MDA fiber-optic sensors. For a space-saving ganged installation, use slim E3X-MDA dual channel amplifiers. All can be set with onetouch teaching and automatic light intensity ranging, or by remote setting from a hand-held console or a PC. Consolidate them into a reduced-wiring sensor block as well as transmit settings and monitor status with a network adapter and special connectors. DeviceNet and serial network adapters handle 16 sensors; proprietary CompoBus/S network handles 14 sensors.

NS Terminals for Enhanced Information Processing New NS series advanced programmable terminals offer realistic industrial control interfaces combining text and graphics and even video images from vision systems or security cameras. With networking capabilities comparable to panel PCs, the NS series terminals deliver built-in information processing power and intuitive programming for sophisticated HMI terminal performance. Built-in Ethernet, serial, USB and available Controller Link network connections ensure fast, efficient communication with factory automation systems. Incorporation of FINS within the NS allows for pass-through connectivity with other Omron networked devices. Four screen sizes to choose from: 5-, 8-, 10- and 12-inch.

xi

SELECTION GUIDE

Micro Programmable Controllers

Page A-8

Page A-22

ZEN CPU I/O 10, 20

Page A-46

Page A-70

CPM2A

CPM1A-V1

CPM2B

10, 20, 30, 40

20, 30, 40, 60

32, 40

Max I/O points 44 (with expansion)

100

120

168

AC power supply 100 to 240 VAC

100 to 240 VAC

100 to 240 VAC

–

DC power supply 24 VDC

24 VDC

24 VDC

24 VDC, 12 VDC

Memory backup Yes

No

Yes

Yes

Max. program cap. 96 lines

2K

4K

4K

.72 µsec

.64 µsec

.64 µsec

91

119

119

AC inputs Yes

No

No

No

DC inputs Yes

Yes

Yes

Yes

Max. # of inputs* 24 max.

60 max.

72 max.

88 max.

Basic instruction .85 ms execution time No. of instructions 15

Max. # of outputs* 20 max.

40 max.

48 max.

80 max.

Max. # of relay outputs* 20 max.

40 max.

48 max.

48 max.

Max. # of transistor outputs* 20 max.

40 max.

48 max.

80 max.

High speed counter No

5kHz

20kHz

20 kHz

Pulse output No

2kHz

10kHz (Synchronized)

10 kHz

Expansion Module

Expansion Module

Expansion boards

No

Yes

Yes

2, 4

2, 4

4

RS-232C/422, Hostlink, 1:1 NT Link, CompoBus/S Slave, DeviceNet Slave, Profibus-DP Slave

RS-232C/422, Hostlink, 1:1 NT Link, CompoBus/S Slave, DeviceNet Slave, Profibus-DP Slave

RS-232C/422, Hostlink, 1:1 NT Link

CX-Programmer

CX-Programmer

CX-Programmer

Hand Held Terminal, NT/NS Series HMI

Hand Held Terminal, NT/NS Series HMI

Hand Held Terminal, NT/NS Series HMI

Peripheral

Peripheral/RS-232C

Peripheral/RS-232C

UL/CSA, CE

UL/CSA, CE

UL/CSA, CE

Analog I/O 2 points Real time clock Yes External interrupts No Network connectivity No

Suggested programming ZEN Support Software tools Peripheral devices – Built in comm. ports – Approvals cUL, CE

* Note: Maximum number inputs and outputs includes CPU and expansion.

xii

SELECTION GUIDE

Programmable Controllers

Page A-92

Page A-126

CPM2C CPU I/O 10, 20, 32

CPM2C-S 10

Max I/O points 192 (with expansion)

96 local expansion 256 remote expansion

AC power supply 100 to 240 VAC

–

DC power supply 24 VDC

24 VDC

Memory backup Yes

Yes

Max. program cap. 4K

4K

Basic instruction .64 µsec execution time No. of instructions 119

.64 µsec 119

AC inputs No

No

DC inputs Yes

Yes

Max. # of inputs* 96 max.

186 max.

Max. # of outputs* 96 max.

180 max.

Max. # of relay outputs* 48 max.

152 max.

Max. # of transistor outputs* 96 max.

180 max.

High speed counter 20 kHz

20 kHz

Pulse output 10 kHz (Synchronized) Analog I/O Expansion module Real time clock Yes

10 kHz Expansion and remote Yes

External interrupts 2, 4

2

Network connectivity RS-232C/422, Hostlink, 1:1 NT Link, CompoWay/F, CompoBus/S Slave

RS-232C/422, Hostlink, 1:1 NT Link, CompoWay/F, CompoBus/S Master, CompoBus/S Slave, DeviceNet Slave

Suggested CX-Programmer programming tools

CX-Programmer

Peripheral devices Hand Held Terminal, NT/NS Series HMI

Hand Held Terminal, NT/NS Series HMI

Built in comm. ports Peripheral/RS-232C Approvals UL/CSA, CE

Page A-152

Peripheral/RS-232C, DeviceNet

CQM1H Features

Number of available CPU’s

4

Control method

Stored program

Programming method

Ladder program

Number of instructions Program memory capacity Execution time (basic inst.) Execution time (advanced inst.) Data memory I/O capacity

Approx. 162 Up to 15.2K words 0.375 to 1.125 µs 17.7 µs Up to 12K words Up to 512

Communications ports included

Peripheral port and RS-232C

Memory storage and backup

Up to 64K EEPROM, Battery

Power supplies Number of expansion racks

100 to 240 VAC, 24 VDC, 12 VDC Up to 1

Special I/O

Up to 11 (7 with CLK Module), Analog I/O, Temperature Control, Linear Sensor Interface, Sensor Modules; Up to 16 depending on modules used

Communications and networking

RS-232C/422, Hostlink, 1:1 NT Link, Protocol Macro, CompoWay/F, CompoBus/S, DeviceNet Slave, Profibus-DP Slave, ASi, Controller Link

UL/CSA, CE

* Note: Maximum number inputs and outputs includes CPU and expansion.

• "Rackless", interlocking design • Supports 512 I/O, Controller Link, Inner Boards, and Protocol Macro

Suggested programming tools

CX-Programmer

Peripheral devices

Hand Held Terminal, NT/NS Series HMI

Approvals

UL/CSA, CE

xiii

SELECTION GUIDE

Rack Programmable Controllers

Page B-12

Page B-1

CJ1-M Series

Page C-1

CJ1 Series

Features • "Rackless" interlocking design • Used for simpler applications with fewer I/O and memory requirements

Page C-207

CS1 Series

CS1 Duplex

• Ultra-compact “rackless” interlocking design • High-end processors with a variety of I/O and communications options including Ethernet

• Fast execution times • Variety of I/O and communications options including Ethernet and Protocol Macro

• High reliability for a no-fail redundant system on CPUs, power supplies, and controller link • Hot swap I/O, CPUs, power supplies, and communication units

6

9

2

Control method Stored program

Stored program

Stored program

Stored program

Programming method Ladder program

Ladder program

Ladder program

Ladder program

Approx. 400

Approx. 400

Approx. 400

Up to 120K steps

Up to 250K steps

Up to 250K steps

0.02 µs

0.02 µs

0.02 µs

As low as 0.04 µs

As low as 0.04 µs

As low as 0.04 µs

Up to 256K words

Up to 448K words

Up to 448K words

2560 + RIO*

Up to 5120 + RIO*

Up to 5120 + RIO*

Peripheral port and RS-232C

Peripheral port and RS-232C

Peripheral port and RS-232C

Up to 64M (Flash) EEPROM, Battery

Up to 64M (Flash) EEPROM, Battery

Up to 64M (Flash) EEPROM, Battery

100 to 240 VAC, 24 VDC

100 to 240 VAC, 24 VDC

100 to 240 VAC

Up to 3

Up to 7 racks; 3, 5, 8, 10 slots

Up to 7 racks, 9 slots

Special I/O Yes, limit depends on mix. Analog I/O, Temperature Control, Position Control, High Speed Counter, and others

Yes, limit depends on mix. Analog I/O, Temperature Control, Position Control, High Speed Counter, and others

Yes, limit depends on mix. Analog I/O, Temperature Control, Position Control, Motion Control, Process Control, ASCII/BASIC, and many others

Yes, limit depends on mix. Analog I/O, Process I/O, Position Control, Motion Control and many others

Communications and RS-232C/422, Hostlink, 1:N NT networking Link, Protocol Macro, CompoWay/F, CompoBus/S, DeviceNet, Profibus-DP, Controller Link, Ethernet, Gateway Functionality

RS-232C/422, Hostlink, 1:N NT Link, Protocol Macro, CompoWay/F, CompoBus/S, DeviceNet, Profibus-DP, Controller Link, Ethernet, Gateway Functionality

RS-232C/422, Hostlink, 1:N NT Link, Protocol Macro, CompoWay/F, CompoBus/S, DeviceNet, Profibus-DP, Controller Link, Ethernet, Sysmac Link, Gateway Functionality

RS-232C/422, Hostlink, 1:N NT Link, Protocol Macro, CompoWay/F, CompoBus/S, DeviceNet, Profibus-DP, Controller Link, Ethernet, Sysmac Link, Gateway Functionality

Suggested CX-Programmer programming tools

CX-Programmer

CX-Programmer

CX-Programmer

Peripheral devices Hand Held Terminal, NT/NS Series HMI, CX-Simulator

Hand Held Terminal, NT/NS Series HMI, CX-Simulator

Hand Held Terminal, NT/NS Series HMI, CX-Simulator

Hand Held Terminal, NT/NS Series HMI

cUL, CE, Class I Div. 2

cUL, CE, Class I Div. 2 (on selected products)

cUL, CE, Class I Div. 2

Number of available 6 CPU’s

Number of Approx. 400 + pulse I/O instructions instructions Program memory Up to 20K steps capacity Execution time 0.1 µs (basic inst.) Execution time 0.3 µs (advanced inst.) Data memory Up to 32K words I/O capacity Up to 640 Communications ports Peripheral port and included RS-232C Memory storage and Up to 64K (Flash) EEPROM, backup Battery Power supplies 100 to 240 VAC, 24 VDC Number of expansion Up to 1 racks

Approvals cUL, CE, Class I Div. 2

* Note: “RIO” refers to Remote I/O capacity, utilizing Omron options for remote or distributed I/O such as SYSMAC Bus Remote I/O or DeviceNet.

xiv

CONTENTS

Internet Resources . . . . . . . . . . . . . vi Seamless Communication . . . . . . . viii New Products . . . . . . . . . . . . . . . . . xi PLC Selection Guide . . . . . . . . . . . xii

MICRO PLCs Introduction . . . . . . . . . . . . . . . . . A-1 Choosing the Right Micro PLC . . . A-2 Self-study Training for Micro PLCs . . . . . . . . . . . . . . . . . A-6 ZEN Nano . . . . . . . . . . . . . . . . . . A-8 CPM1A Micro . . . . . . . . . . . . . . A-22 CPM2A Micro . . . . . . . . . . . . . . A-46 CPM2B Micro . . . . . . . . . . . . . . A-70 CPM2C Micro . . . . . . . . . . . . . . A-92 CPM2C-S Micro . . . . . . . . . . . A-126 CQM1H . . . . . . . . . . . . . . . . . . A-152

CJ1 SERIES Introduction . . . . . . . . . . . . . . . . . B-1 Features . . . . . . . . . . . . . . . . . . . . B-2 CPU Selection . . . . . . . . . . . . . . . B-3 Configuration . . . . . . . . . . . . . . . . B-4 Applications . . . . . . . . . . . . . . . . . B-6 Building Your System . . . . . . . . . . B-7 System Configuration . . . . . . . . . . B-8 CPU Overview . . . . . . . . . . . . . . B-10 CJ1G/H . . . . . . . . . . . . . . . . . . . B-11 CJ1M . . . . . . . . . . . . . . . . . . . . . B-12 Basic I/O Modules . . . . . . . . . . . B-35 Input Modules . . . . . . . . . . . . . . B-37 Output Modules . . . . . . . . . . . . . B-44 Mixed I/O Modules . . . . . . . . . . . B-54 B7A Interface Modules . . . . . . . . B-59 Special I/O Modules . . . . . . . . . B-61 Analog Input Modules . . . . . . . . B-63 Analog Output Modules . . . . . . . B-64 Analog I/O Modules . . . . . . . . . . B-66 Temperature Control Modules . . B-67 High-Speed Counter Modules . . . B-68 Position Control Modules . . . . . . B-69 SMARTSTEP Servo Motors and Drives . . . . . . . . . . . . . . . . . B-70 ID Sensor Modules . . . . . . . . . . B-72 Networking and Communications . . . . . . . . . . . . B-74 Ethernet Module . . . . . . . . . . . . . B-79 Controller Link Module . . . . . . . . B-83 DeviceNet . . . . . . . . . . . . . . . . . B-88 Profibus-DP . . . . . . . . . . . . . . . . B-95 CompoBus/S . . . . . . . . . . . . . . . B-97 Serial Communications . . . . . . B-101 Protocol Macros . . . . . . . . . . . B-104 RS-232C Adapter Module . . . . . B-106 Simple Serial Communications Unit . . . . . . . . B-107 System Power and Expansion . . . . . . . . . . . . . B-108 System Configuration . . . . . . . . B-109 Current Consumption . . . . . . . . B-110 I/O Allocations . . . . . . . . . . . . . B-112 Power Supply Units . . . . . . . . . B-114 CPU and Expansion Rack Checklist . . . . . . . . . . . . . B-116 Ordering Guide . . . . . . . . . . . . B-118 CPU Selection . . . . . . . . . . . . . B-118 Products for Programming . . . . . B-120 I/O Modules . . . . . . . . . . . . . . . B-121 DeviceNet . . . . . . . . . . . . . . . . B-125

CompoBus/S . . . . . . . . . . . . . . B-129 Reference Information . . . . . . B-131 CJ1 System Configuration Worksheets . . . . . . . . . . . . . . . B-134

CS1 and CS1D SERIES Introduction . . . . . . . . . . . . . . . . . C-1 CS1 Controller . . . . . . . . . . . . . . . C-2 CS1D Duplex Controller . . . . . . . . C-3 CS1 Configuration . . . . . . . . . . . . C-4 CS1 Duplex Configuration . . . . . . C-6 Building Your System . . . . . . . . . . C-8 CS1 System Configuration . . . . . . C-9 CS1 CPU Overview . . . . . . . . . . . C-10 CS1D CPU Overview . . . . . . . . . C-12 CS1 Basic I/O Modules . . . . . . . C-38 Input Modules . . . . . . . . . . . . . . C-42 Output Modules . . . . . . . . . . . . . C-51 Mixed I/O Modules . . . . . . . . . . . C-64 Wiring Devices . . . . . . . . . . . . . . C-67 Interrupt Module . . . . . . . . . . . . C-68 Analog Timer Module . . . . . . . . . C-69 B7A Interface Units . . . . . . . . . . C-70 Safety Relay Unit . . . . . . . . . . . . C-72 CS1 Special I/O Modules . . . . . C-73 Analog Input Modules . . . . . . . . C-76 Analog Output Modules . . . . . . . C-78 Analog I/O Modules . . . . . . . . . . C-80 Process I/O Modules . . . . . . . . . C-82 Temperature Sensor Modules . . . C-85 Temperature Control Modules . . C-87 Heat/Cool Control Modules . . . . . C-89 PID Control Modules . . . . . . . . . C-91 Fuzzy Logic Modules . . . . . . . . . C-93 Cam Positioner Module . . . . . . . C-95 Position Control Modules . . . . . . C-97 Motion Control Modules . . . . . . . C-99 High-Speed Counter Modules . . C-101 Customizable Counter Modules . . . . . . . . . . . . . . . . . . C-103 Programmable SSI Counter Module . . . . . . . . . . . . C-106 ID Sensor Module . . . . . . . . . . C-107 Voice Module . . . . . . . . . . . . . . C-110 CS1 Networking and Communications . . . . . . . . . . . C-112 Ethernet Module . . . . . . . . . . . . C-116 Controller Link Module . . . . . . . C-120 SYSMAC Link Module . . . . . . . C-122 DeviceNet . . . . . . . . . . . . . . . . C-124 Profibus-DP . . . . . . . . . . . . . . . C-134 CompoBus/S . . . . . . . . . . . . . . C-138 ASCII Modules . . . . . . . . . . . . . C-142 Serial Communications . . . . . . C-143 Protocol Macros . . . . . . . . . . . C-146 RS-232C Adapter Module . . . . . C-148 CS1 System Power and Expansion . . . . . . . . . . . . . C-149 CPU Rack . . . . . . . . . . . . . . . . C-150 I/O Allocations . . . . . . . . . . . . . C-156 Current Consumption . . . . . . . . C-160 C200H Module Replacement . . C-166 CS1 Ordering Guide . . . . . . . . C-170 CPU Selection . . . . . . . . . . . . . C-170 Expansion Racks . . . . . . . . . . . C-172 I/O Modules . . . . . . . . . . . . . . . C-173 CPU Bus Modules . . . . . . . . . . C-192 DeviceNet . . . . . . . . . . . . . . . . C-194 CompoBus/S . . . . . . . . . . . . . . C-201

Optional Products . . . . . . . . . . C-203 CS1 Reference Information . . . C-204 CS1 System Configuration Worksheets . . . . . . . . . . . . . . . C-205 CS1D System Configuration . . . C-207 CS1D CPU Overview . . . . . . . . C-208 CS1D Basic I/O Modules . . . . . C-209 CS1D Special I/O Modules . . . . . C-212 CS1D Networking and Communications . . . . . . . . . . . C-214 CS1D Ordering Guide . . . . . . . . C-225 CS1D Reference Information . . C-227

Micro PLCs

CJ1 Series

WIRING SOLUTIONS Introduction . . . . . . . . . . . . . . . . . D-1 Sample Configurations . . . . . . . . . D-2 CS1, CS1D, C200H PLC Systems . . . . . . . . . . . . . . . . D-5 CJ1 and CJ1M PLC Systems . . . D-20 CQM1H PLC Systems . . . . . . . . D-27 CPM2C PLC Systems . . . . . . . . D-30 High-Density DeviceNet Multiple I/O Blocks . . . . . . . . . . . D-50 High-Density DeviceNet I/O Blocks . . . . . . . . . . . . . . . . . D-53 High-Density CompoBus/S I/O Blocks . . . . . . . . . . . . . . . . . D-55 Pin-Out Reference for Cables and Wire Terminal Blocks . . . . . D-58

CS1 and CS1D Series

Wiring Solutions

SOFTWARE TOOLS and PROGRAMMING DEVICES Introduction . . . . . . . . . . . . . . . . . E-1 CX-Automation Suite . . . . . . . . . . E-2 CX-Server Runtime . . . . . . . . . . . E-3 CX-Programmer . . . . . . . . . . . . . . E-4 CX-Simulator . . . . . . . . . . . . . . . . E-9 CX-Protocol . . . . . . . . . . . . . . . . E-10 CX-Motion . . . . . . . . . . . . . . . . . E-11 CX-Position . . . . . . . . . . . . . . . . E-12 CX-Supervisor . . . . . . . . . . . . . . E-13 CX-ServerLITE . . . . . . . . . . . . . . E-14 CX-ServerOPC . . . . . . . . . . . . . . E-15 Hand-Held Programmers . . . . . . E-16 Cables and Connection Diagrams . . . . . . . . . . . . . . . . . . E-18

Software Tools and Programming Devices

Complementary Products

COMPLEMENTARY PRODUCTS Introduction . . . . . . . . . . . . . . . . . F-1 Operator Interface Terminals . . . . . F-2 Motion Solutions . . . . . . . . . . . . . F-5 Machine Vision . . . . . . . . . . . . . . . F-7 Production Tracking (Auto ID) . . . . . F-10 Advanced Sensors . . . . . . . . . . . F-13 Switching Power Supplies . . . . . F-16

Reference Information

REFERENCE INFORMATION Standards and Approvals . . . . . . . G-1 Chemical Resistance Chart . . . . . . G-2 Enclosure Ratings . . . . . . . . . . . . G-3 Control Output Circuits . . . . . . . . G-5 Part Number Index . . . . . . . . . . . G-7 Omron’s Wide Range of Products . . . . . . . . . . . . . . . . G-12 Worldwide Sales Offices . . . . . . G-14

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WARRANTY

CERTAIN TERMS AND CONDITIONS OF SALE 1. Offer; Acceptance. These terms and conditions (these "Terms") are deemed part of all catalogs, manuals or other documents, whether electronic or in writing, relating to the sale of goods or services (collectively, the "Goods") by Omron Electronics LLC and its subsidiary companies (“Seller”). Seller hereby objects to any terms or conditions proposed in Buyer’s purchase order or other documents which are inconsistent with, or in addition to, these Terms. Please contact your Omron representative to confirm any additional terms for sales from your Omron company. 2. Prices. All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at time of shipment. 3. Discounts. Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (i) the invoice is paid according to Seller’s payment terms and (ii) Buyer has no past due amounts owing to Seller. 4. Orders. Seller will accept no order less than $200 net billing. 5. Governmental Approvals. Buyer shall be responsible for, and shall bear all costs involved in, obtaining any government approvals required for the importation or sale of the Goods. 6. Taxes. All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Goods sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller. 7. Financial. If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Goods sold hereunder and stop any Goods in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts. 8. Cancellation; Etc. Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith. 9. Force Majeure. Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 10. Shipping; Delivery. Unless otherwise expressly agreed in writing by Seller: a. Shipments shall be by a carrier selected by Seller; b. Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer; c. All sales and shipments of Goods shall be FOB shipping point (unless otherwise stated in writing by Seller), at which point title to and all risk of loss of the Goods shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Goods until the full purchase price is paid by Buyer; d. Delivery and shipping dates are estimates only. e. Seller will package Goods as it deems proper for protection against normal handling and extra charges apply to special conditions. 11. Claims. Any claim by Buyer against Seller for shortage or damage to the Goods occurring before delivery to the carrier must be presented in writing to Seller within 30 days of receipt of shipment and include the original transportation bill signed by the carrier noting that the carrier received the Goods from Seller in the condition claimed. 12. Warranties. (a) Exclusive Warranty. Seller’s exclusive warranty is that the Goods will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller (or such other period expressed in writing by Seller). Seller disclaims all other warranties, express or implied. (b) Limitations. SELLER MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE GOODS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Seller further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Goods or otherwise of any intellectual property right. (c) Buyer Remedy. Seller’s sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Good or, at Seller’s election, to repay or credit Buyer an amount equal to the purchase price of the Good; provided that in no event shall Seller be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Goods unless Seller’s analysis confirms that the Goods were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any goods by Buyer must be approved in writing by Seller before shipment. Seller shall not be liable for the suitability or unsuitability or the results from the use of Goods in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty.

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13. Damage Limits; Etc. SELLER SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE GOODS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Seller exceed the individual price of the Good on which liability is asserted. 14. Indemnities. Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Goods. Without limiting the foregoing, Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Good made to Buyer specifications infringed intellectual property rights of another party. 15. Property; Confidentiality. The intellectual property embodied in the Goods is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Goods are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 16. Miscellaneous. (a) Waiver. No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. (b) Assignment. Buyer may not assign its rights hereunder without Seller's written consent. (c) Amendment. These Terms constitute the entire agreement between Buyer and Seller relating to the Goods, and no provision may be changed or waived unless in writing signed by the parties. (d) Severability. If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. (e) Setoff. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. (f) As used herein, “including” means “including without limitation”.

CERTAIN PRECAUTIONS ON SPECIFICATIONS AND USE 1. Suitability of Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Good in the Buyer’s application or use of the Good. At Buyer’s request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Good. This information by itself is not sufficient for a complete determination of the suitability of the Good in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of this Good, nor is it intended to imply that the uses listed may be suitable for this Good: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this Good. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE SELLER’S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user’s programming of a programmable Good, or any consequence thereof. 3. Performance Data. Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Seller’s Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Good may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller’s representative at any time to confirm actual specifications of purchased Good. 5. Errors and Omissions. The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions.

Standard Stock Item Omron defines “Standard Stock” as items that are available in inventory under normal business conditions. While we make every effort to maintain adequate stock, if a product experiences a sudden increase in customer demand, availability may be impacted.