Oil Field Data Handbook

TABLE OF CONTENTS WELD FITTINGS & FLANGES Welding Fittings and Dimensions .......................................................... 5-7 Flanges .................................................................................................. 8-10 Ring Joint Dimension ........................................................................ 11-15 Lap Joint Stub Ends ............................................................................ 16-17 Ring Joint Flanges - Ring Numbers ........................................................ 18 Pressure-Temperature Ratings ................................................................ 19 Pipeline Nomenclature ........................................................................ 20-21 Tensile Requirements .............................................................................. 22 Tolerances ................................................................................................ 23 Compliance Factor .................................................................................. 24 Limits for Heat ........................................................................................ 25

BOLTING DIMENSIONS Bolting Dimensions for ANSI Flanges, all Sizes ................................ 27-30 Standard Cast Iron Companion Flanges and Bolts .................................. 31 Extra Heavy Cast Iron Companion Flanges and Bolts ............................ 31 Wafer Butterfly Valve Stud & Capscrew Sizes ........................................ 32

PIPE DATA Pipe Fitting, Flange & Valve Compatibility Chart .................................. 33 Design Properties and Allowable Working Pressures for Piping ........ 34-35 Commercial Pipe Sizes and Wall Thicknesses .................................. 36-37 ASTM Carbon Steel Pipe and Flange Specifications .............................. 38 Standard Pipe Data .................................................................................. 39 Barlow’s Formula .................................................................................... 39 Pipe and Water Weight Per Line Foot ...................................................... 40 Weight Per Foot of Seamless Brass and Copper Pipe .............................. 40 Heat Losses From Horizontal Bare Steel Pipe ........................................ 41 Total Thermal Expansion of Piping Material in Inches .......................... 41 Carbon Steel Tubing Data .................................................................. 42-43 Copper Tubing Data ................................................................................ 43 Stainless Steel Tubing Data ...................................................................... 44

FACE-TO-FACE-DIMENSIONS Face-to-Face and End-to-End Dimensions of Ferrous Valves ............ 45-46 Steel Valves with Ring Joint Flanges ...................................................... 47 Class 125 Cast & 150 Steel ................................................................ 48-49 Class 250 Cast & 300 Steel ................................................................ 50-51 Class 800 Cast & 600 Steel ................................................................ 52-53 Class 900 Steel ........................................................................................ 54 Class 1500 Steel ...................................................................................... 55 Class 2500 Steel ...................................................................................... 56 Wafer Type Valves .................................................................................... 57 Dimensions of Flanged Valves Having Various Flange Facings ............ 58 API-6D Operational & Dimensional Characteristics .............................. 59 Butterfly Valve Dimensions .................................................................... 60 2

STANDARD CONVERSIONS Hardness Conversion Numbers ................................................................ 61 Hydraulic Conversions ............................................................................ 62 Unit Conversions Temperature ................................................................ 63 Temperature Conversions .................................................................. 64-65 Unit Conversions Flow, Power, Mass, Pressure ...................................... 66 Standard Conversions .............................................................................. 67 Metric Conversions ............................................................................ 68-73 Flow Conversions .............................................................................. 74-75

FORMULAS Formula Calculations .............................................................................. 77 Formulas ............................................................................................ 78-79 Fluid Power Formulae ..........................................................................80-81

CASING & TUBING & SUCKER RODS API Flange & Ring Joint Dimensions ................................................ 83-85 API Tubing Table ................................................................................ 86-87 Casing Data ........................................................................................ 88-91 Sucker Rods ...................................................................................... 92-100

PIPE FITTER How to Cut Odd-Angle Elbows ...................................................... 101-102 Alignment of Pipe .......................................................................... 103-104 Tap & Drill Sizes .................................................................................... 105 Coated Arc Welding Electodes (types or styles) .................................... 106 Physical Properties Values ......................................................................107 Trouble Shooting Arc Welding Equipment .................................... 108-110 Basic Welding Symbols – Arc and Gas Welding .................................... 111 Symbols for Pipefitting ........................................................................ 112-116

MISCELLANEOUS Material Selection .................................................................................. 117 Electric Motor Specifications .......................................................... 118-119 Wire Selection ................................................................................ 120-121 Pumpjack Engine Specifications Chart .................................................. 122 Temperature Data .................................................................................. 123 Specific Gravity .................................................................................... 124 Metals .................................................................................................... 125 Water .............................................................................................. 126-127 Wire Rope ...................................................................................... 128-132 Hydraulic Troubleshooting ............................................................ 133-134 Common Pipe Clamps .......................................................................... 135

DEFINITIONS & ABBREVIATIONS Useful Definitions .......................................................................... 137-139 List of Abbreviations ...................................................................... 140-141

SUPPLIERS Midfield Suppliers .......................................................................... 143-145

3

– NOTICE OF DISCLAIMER OF LIABILITY – Every precaution has been taken to ensure the accuracy of this data. However, due to the innumerable calculations and conversions, users are advised to use discretion. Where extremely detailed data is required, suppliers or A.P.I. Specifications should be consulted. The information contained in this booklet is provided as a service to assist users. Midfield Supply Ltd. will not be liable for any damages resulting from the use or misuse of any information contained in this booklet. Each user must assume full responsibility and liability for the use of information in this booklet.

4

WELDING FITTINGS

CONCENTRIC AND ECCENTRIC REDUCERS

NOM PIPE SIZE 1/2 X 3/4 X 1X 1 1/4 X 1 1/2 X 2X 2 1/2 X

3X

3 1/2 X

4X

5X

6X

8X 10 X 12 X 14 X

1/4 3/8 3/8 1/2 3/8 1/2 3/4 1/2 3/4 1 1/2 3/4 1 1 1/4 3/4 1 1 1/4 1 1/2 1 1 1/4 1 1/2 2 1 1 1/4 1 1/2 2 2 1/2 1 1/4 1 1/2 2 2 1/2 3 1 1/2 2 2 1/2 3 3 1/2 2 2 1/2 3 3 1/2 4 2 1/2 3 3 1/2 4 5 3 3 1/2 4 5 6 4 5 6 8 5 6 8 10 6 8 10 12

REDUCING OUTLET TEES

H

C

M

– 1 1/2

1 1 1/8

2

1 1/2

2

1 7/8

2 1/2

2 1/4

3

2 1/2

3 1/2

3

3 1/2

3 3/8

1 1 1 1/8 1 1/8 1 1/2 1 1/2 1 1/2 1 7/8 1 7/8 1 7/8 2 1/4 2 1/4 2 1/4 2 1/4 1 3/4 2 2 1/4 2 3/8 2 1/4 2 1/2 2 5/8 2 3/4 2 5/8 2 3/4 2 7/8 3 3 1/4 – 3 1/8 3 1/4 3 1/2 3 5/8 3 3/8 3 1/2 3 3/4 3 7/8 4 4 1/8 4 1/4 4 3/8 4 1/2 4 5/8 4 3/4 4 7/8 5 5 1/8 5 3/8 6 6 6 1/8 6 3/8 6 5/8 7 1/4 7 1/2 7 5/8 8 8 1/2 8 5/8 9 9 1/2 9 3/8 9 1/4 10 1/8 10 5/8

– 4

3 3/4

4

4 1/8

5

4 7/8

5 1/2

5 5/8

– 6

7

7

8 1/2

8

10

13

11

5

DIMENSIONS

NOM PIPE SIZE

6

WALL THICKNESS T OD STD.

XS

160

XX

90˚ ELBOWS LONG R SHORT R A A

1/2 3/4 1 1 1/4 1 1/2

.840 1.050 1.315 1.660 1.900

.109 .113 .133 .140 .145

.147 .154 .179 .191 .200

– – .250 .250 .281

– .308 .358 .382 .400

1 1/2 1 1/8 1 1/2 1 7/8 2 1/4

– – 1 1 1/4 1 1/2

2 2 1/2 3 3 1/2 4

2.375 2.875 3.500 4.000 4.500

.154 .203 .216 .226 .237

.218 .276 .300 .318 .337

.344 .375 .438 – .531

.436 .552 .600 .636 .674

3 3 3/4 4 1/2 5 1/4 6

2 2 1/2 3 3 1/2 4

5 6 8 10 12

5.563 6.625 8.625 10.750 12.750

.258 .280 .322 .365 .375

.375 .432 .500 .500 .500

.625 .719 .906 1.125 1.312

.750 .864 .875 1.000 1.000

7 1/2 9 12 15 18

5 6 8 10 12

14 16 18 20 22

14.000 16.000 18.000 20.000 22.000

.375 .375 .375 .375 .375

.500 .500 .500 .500 .500

– – – – –

– – – – –

21 24 27 30 33

14 16 18 20 –

24 26 30 34

24.000 26.000 30.000 34.000

.375 .375 .375 .375

.500 .500 .500 .500

– – – –

– – – –

36 39 45 51

24 – 30 –

36 42

36.000 42.000

.375 .375

.500 .500

– –

– –

54 63

36 48

WELDING FITTINGS

180˚ RETURNS LONG R

SHORT R

K

K

45˚ ELBOWS

TEES

CAPS

CROSSES

B

C

E

C

F

STUB ENDS

G

1 7/8 1 11/16 2 3/16 2 3/4 3 1/4

– – 1 5/8 2 1/16 2 7/16

5/8 7/16 7/8 1 1 1/8

1 1 1/8 1 1/2 1 7/8 2 1/4

1 1 1 1/2 1 1/2 1 1/2

– – – 1 7/8 2 1/4

3 3 4 4 4

1 3/8 1 11/16 2 2 1/2 2 7/8

4 3/16 5 3/16 6 1/4 7 1/4 8 1/4

3 3/16 3 15/16 4 3/4 5 1/2 6 1/4

1 3/8 1 3/4 2 2 1/4 2 1/2

2 1/2 3 3 3/8 3 3/4 4 1/8

1 1/2* 1 1/2* 2* 2 1/2* 2 1/2*

2 1/2 3 3 3/8 3 3/4 4 1/8

6 6 6 6 6

3 5/8 4 1/8 5 5 1/2 6 3/16

10 5/16 12 5/16 16 5/16 20 3/8 24 3/8

7 3/4 9 5/16 12 5/16 15 3/8 18 3/8

3 18 3 3/4 5 6 1/4 7 1/2

4 7/8 5 5/8 7 8 1/2 10

3* 3 1/2* 4* 5* 6*

4 7/8 5 5/8 7 8 1/2 10

8 8 8 10 10

7 5/16 8 1/2 10 5/8 12 3/4 15

28 32 36 40 44

21 24 27 30 –

8 3/4 10 11 1/4 12 1/2 13 1/2

11 12 13 1/2 15 16 1/2

6 1/2* 7* 8* 9* 10

11 12 13 1/2 15 16 1/2

12 12 12 12 –

16 1/4 18 1/2 21 23 –

48 52 60 –

36 – 45 –

15 16 18 1/2 21

17 19 1/2 22 25

10 1/2 10 1/2 10 1/2 10 1/2

17 – – –

12 – – –

27 1/4 – – –

– –

54 –

22 1/4 26

26 1/2 –

10 1/2 12

– –

– –

– –

•Dimensions apply to STD and XS only. 7

8 150 LB. FLANGES Nom. Pipe Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24 30 36

Y

0

C

3 1/2 3 7/8 4 1/4 4 5/8 5 6 7 7 1/2 8 1/2 9 10 11 13 1/2 16 19 21 23 1/2 25 27 1/2 32 38 3/4 46

7/16 1/2 9/16 5/8 11/16 3/4 7/8 15/16 15/16 15/16 15/16 1 1 1/8 1 3/16 1 1/4 1 3/8 1 7/16 1 9/16 1 11/16 1 7/8 2 1/8 2 3/8

2

Weld Neck 1 7/8 2 1/16 2 3/16 2 1/4 2 7/16 2 1/2 2 3/4 2 3/4 2 13/16 3 3 1/2 3 1/2 4 4 4 1/2 5 5 5 1/2 5 11/16 6 5 1/8 5 3/8

See Notes on Page 10

300 LB. FLANGES

2

Slip on Thrd. 5/8 5/8 11/16 13/16 7/8 1 1 1/8 1 3/16 1 1/4 1 5/16 1 7/16 1 9/16 1 3/4 1 15/16 2 3/16 2 1/4 2 1/2 2 11/16 2 7/8 3 1/4 3 1/2 3 3/4

Lap Joint 5/8 5/8 11/16 13/16 7/8 1 1 1/8 1 3/16 1 1/4 1 5/16 1 7/16 1 9/16 1 3/4 1 15/16 2 3/16 3 1/8 3 7/16 3 13/16 4 1/16 4 3/8 – –

Bolt Circle 2 3/8 2 3/4 3 1/8 3 1/2 3 7/8 4 3/4 5 1/2 6 7 7 1/2 8 1/2 9 1/2 11 3/4 14 1/4 17 18 3/4 21 1/4 22 3/4 25 29 1/2 36 42 3/4

No and Size of Holes 4-5/8 4-5/8 4-5/8 4-5/8 4-5/8 4-3/4 4-3/4 4-3/4 8-3/4 8-3/4 8-7/8 8-7/8 8-7/8 12-1 12-1 12-1 1/8 16-1 1/8 16-1 1/4 20-1 1/4 20-1 3/8 28-1 3/8 32-1 5/8

Y

0 C

2

3 3/4 4 5/8 4 7/8 5 1/4 6 1/8 6 1/2 7 1/2 8 1/4 9 10 11 12 1/2 15 17 1/2 20 1/2 23 25 1/2 28 30 1/2 36 43 50

9/16 5/8 11/16 3/4 13/16 7/8 1 1 1/8 1 3/16 1 1/4 1 3/8 1 7/16 1 5/8 1 7/8 2 2 1/8 2 1/4 2 3/8 2 1/2 2 3/4 3 5/8 4 1/8

Weld Neck 2 1/16 2 1/4 2 7/16 2 9/16 2 11/16 2 3/4 3 3 1/8 3 3/16 3 3/8 3 7/8 3 7/8 4 3/8 4 5/8 5 1/8 5 5/8 5 3/4 6 1/4 6 3/8 6 5/8 8 1/4 9 1/2

400 LB. FLANGES

2

Slip on Thrd. 7/8 1 1 1/16 1 1/16 1 3/16 1 5/16 1 1/2 1 11/16 1 3/4 1 7/8 2 2 1/16 2 7/16 2 5/8 2 7/8 3 3 1/4 3 1/2 3 3/4 4 3/16 8 1/4 9 1/2

Lap Joint 7/8 1 1 1/16 1 1/16 1 3/16 1 5/16 1 1/2 1 11/16 1 3/4 1 7/8 2 2 1/16 2 7/16 3 3/4 4 4 3/8 4 3/4 5 1/8 5 1/2 6 – –

Bolt Circle 2 5/8 3 1/4 3 1/2 3 7/8 4 1/2 5 5 7/8 6 5/8 7 1/4 7 7/8 9 1/4 10 5/8 13 15 1/4 17 3/4 20 1/4 22 1/2 24 3/4 27 32 39 1/4 46

No and Size of Holes 4-5/8 4-3/4 4-3/4 4-3/4 4-7/8 8-3/4 8-7/8 8-7/8 8-7/8 8-7/8 8-7/8 12-7/8 12-1 16-1 1/8 16-1 1/4 20-1 1/4 20-1 3/8 24-1 3/8 24-1 3/8 24-1 5/8 28-1 7/8 32-2 1/8

Y

0

C

3 3/4 4 5/8 4 7/8 5 1/4 6 1/8 6 1/2 7 1/2 8 1/4 9 10 11 12 1/2 15 17 1/2 20 1/2 23 25 1/2 28 30 1/2 36 43 50

9/16 5/8 11/16 13/16 7/8 1 1 1/8 1 1/4 1 3/8 1 3/8 1 1/2 1 5/8 1 7/8 2 1/8 2 1/4 2 3/8 2 1/2 2 5/8 2 3/4 3 4 4 1/2

2

Weld Neck 2 1/16 2 1/4 2 7/16 2 5/8 2 3/4 2 7/8 3 1/8 3 1/4 3 3/8 3 1/2 4 4 1/16 4 5/8 4 7/8 5 3/8 5 7/8 6 6 1/2 6 5/8 6 7/8 8 5/8 9 7/8

2

Slip on Thrd. 7/8 1 1 1/16 1 1/8 1 1/4 1 7/16 1 5/8 1 13/16 1 15/16 2 2 1/8 2 1/4 2 11/16 2 7/8 3 1/8 3 5/16 3 11/16 3 7/8 4 4 1/2 8 5/8 9 7/8

Lap Joint 7/8 1 1 1/16 1 1/8 1 1/4 1 7/16 1 5/8 1 13/16 1 15/16 2 2 1/8 2 1/4 2 11/16 4 4 1/4 4 5/8 5 5 3/8 5 3/4 6 1/4 – –

Bolt Circle 2 5/8 3 1/4 3 1/2 3 7/8 4 1/2 5 5 7/8 6 5/8 7 1/4 7 7/8 9 1/4 10 5/8 13 15 1/4 17 3/4 20 1/4 22 1/2 24 3/4 27 32 39 1/4 46

No and Size of Holes 4-5/8 4-3/4 4-3/4 4-3/4 4-7/8 8-3/4 8-7/8 8-7/8 8-1 8-1 8-1 12-1 12-1 1/8 16-1 1/4 16-1 3/8 20-1 3/8 20-1 1/2 24-1 1/2 24-1 5/8 24-1 7/8 28-2 1/8 32-2 1/8

Nom. Pipe Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 1/2 4 5 6 8 10 12 14 16 18 20 24 30 36

600 LB. FLANGES Nom. Pipe Size 1/2 3 3/4 3/4 1

4 5/8 4 7/8

1 1/4 1 1/2 2 2 1/2 3 3 1/2

5 1/4 6 1/8 6 1/2 7 1/2 8 1/4 9

Y

Bolt Circle 2 5/8

No and Size of Holes 4-5/8

Bolt Circle 3 1/4

No and Size of Holes 4-7/8

Nom. Pipe Size 1/2

1 7/8 1 1/8

2 3/4 2 7/8

1 3/8 1 5/8

1 3/8 1 5/8

3 1/2 4

4-7/8 4-1

3/4 1

1 1/8 1 1/4 1 1/2 1 5/8 1 7/8

2 7/8 3 1/4 4 4 1/8 4 5/8

1 5/8 1 3/4 2 1/4 2 1/2 2 7/8

1 5/8 1 3/4 2 1/4 2 1/2 2 7/8

4 3/8 4 7/8 6 1/2 7 1/2 8

4-1 4-1 1/8 8-1 8-1 1/8 8-1 1/4

1 1/4 1 1/2 2 2 1/2 3

– – 12 1/4 2 1/8

– 4 7/8

– 3 9/16

– 3 9/16

– 9 1/2

– 8-1 3/8

3 1/2 4

2 7/8 3 1/4 3 5/8

6 1/8 6 3/4 8 3/8

4 1/8 4 11/16 5 5/8

4 1/8 4 11/16 5 5/8

11 1/2 12 1/2 15 1/2

8-1 5/8 5 12-1 1/2 6 12-1 3/4 8

4 1/4 4 7/8 5 1/4 5 3/4 6 3/8

10 11 1/8 11 3/4 12 1/4 12 7/8

6 1/4 7 1/8 – – –

7 8 5/8 9 1/2 10 1/4 10 7/8

19 22 1/2 25 27 3/4 30 1/.2

12-2 16-2 1/8 16-2 3/8 16-2 5/8 16-2 7/8

4 3/4

1 1 1/8

2 3/4 2 7/8

1 3/8 1 5/8

1 3/8 1 5/8

3 1/2 4

4-7/8 4-1

5 1/8 5 7/8

6 1/4 7 8 1/2

1 1/8 1 1/4 1 1/2

2 7/8 3 1/4 4

1 5/8 1 3/4 2 1/4

1 5/8 1 3/4 2 1/4

4 3/8 4 7/8 6 1/2

4-1 4-1 1/8 8-1

9 5/8 9 1/2 – 11 1/2 13 3/4

1 5/8 1 1/2 – 1 3/4 2

4 1/8 4 – 4 1/2 5

2 1/2 2 1/8 – 2 3/4 3 1/8

2 1/2 2 1/8 – 2 3/4 3 1/8

7 1/2 7 1/2 – 9 1/4 11

8-1 1/8 8-1 – 8-1 1/4 8-1 3/8

6 1/4 7 8 1/2 9 5/8 10 1/2

2 3/16 5 1/2 2 1/2 6 3/8 2 3/4 7 1/4

3 3/8 4 4 1/4

3 3/8 4 1/2 5

3 1/8 3 3/8

7 7/8 8 3/8

4 5/8 5 1/8

5 5/8 6 1/8

3 1/2 4 4 1/4 5 1/2

8 1/2 9 9 3/4 11 1/2

5 1/4 6 6 1/4 8

6 1/2 7 1/2 8 1/4 10 1/2

5 7/8 6 3/4

12 1/4 14 1/4

12 1/4 14 1/4

– –

4 3/4

5/8 11/16

2 1/4 2 1/16

1 1 1/16

1 3 1/4 1 1/16 3 1/2

4-3/4 4-3/4

5 1/8 5 7/8

13/16 7/8 1 1 1/8 1 1/4 1 3/8

2 5/8 2 3/4 2 7/8 3 1/8 3 1/4 3 3/8

1 1/8 1 1/4 1 7/16 1 5/8 1 13/16 1 15/16

1 1/8 1 1/4 1 7/16 1 5/8 1 13/16 1 15/16

3 7/8 4 1/2 5 5 7/8 6 5/8 7 1/4

4-3/4 4-7/8 8-3/4 8-7/8 8-7/8 8-1

4 5 6

10 3/4 1 1/2 13 1 3/4 14 1 7/8

4 4 1/2 4 5/8

2 1/8 2 3/8 2 5/8

2 1/8 2 3/8 2 5/8

8 1/2 10 1/2 11 1/2

8 10

16 1/2 2 3/16 5 1/4 20 2 1/2 6

3 3 3/8

3 4 3/8

13 3/4 17

12 14 16

22 2 5/8 23 3/4 2 3/4 27 3

6 1/8 6 1/2 7

3 5/8 3 11/16 4 3/16

4 5/8 5 5 1/2

19 1/4 20 3/4 23 3/4

8-1 8-1 1/8 12-1 1/8 15 12-1 1/4 18 16-1 3/8 21 1/2 20-1 3/8 24 20-1 1/2 25 1/4 20-1 5/8 27 3/4

18 20

29 1/4 3 1/4 32 3 1/2

7 1/4 7 1/2

4 5/8 5

6 6 1/2

25 3/4 28 1/2

24

37

8

5 1/2

7 1/4

33

30 36

44 1/2 4 1/2 51 3/4 4 7/8

9 3/4 11 1/8

9 3/4 11 1/8

– –

40 1/4 47

See Notes on Page 10

Lap Joint 1 1/4

7/8

9/16

4

7/8

Slip on Thrd. 1 1/4

Slip on Lap Thrd. Joint 1 1/4 1 1/4

Lap Joint 7/8

0 C2

20-1 3/4 31 24-1 3/4 33 3/4 24-2 41 28-2 1/8 48 1/2 28-2 5/8 57 1/2

2

Weld Neck 2 3/8

Weld Neck 2 3/8

Slip on Thrd. 7/8

C2

2

No and Bolt Size of Circle Holes 3 1/4 4-7/8

Y

Weld Neck 2 1/16

0

1500 LB. FLANGES

900 LB. FLANGES

2

Y

0

C2

14 3/4 12 1/2 12-1 1/4 15 1/2 15 1/2 12-1 1/2 19 18 1/2 16-1 1/2 23 21 20-1 1/2 26 1/2 22 20-1 5/8 29 1/2 24 1/4 20-1 3/4 32 1/2 36 27 20-2

10 12 14 16 18

29 1/2 20-2 1/8 38 3/4 7 8 35 1/2 20-2 5/8 46 – 42 3/4 20-3 1/8 –

14 16

– –

11 1/2 13

32 3/4 39

16-3 1/8 20 16-3 5/8 24

–

–

–

–

–

30

50 3/4 20-3 5/8 –

–

–

–

–

–

36

–

1

10 2500 LB. FLANGES

WELDING NECK FLANGE BORES

2

Nom. Pipe Size 1/2 5 1/4

Weld 2 Neck 1 3/16 2 7/8

Slip on Thrd. 1 9/16

Bolt Lap Joint Circle 1 9/16 3 1/2

No and Size of Holes 4-7/8

3/4 1

5 1/2 6 1/4

1 1/4 1 3/8

3 1/8 3 1/2

1 11/16 1 7/8

1 11/16 3 3/4 1 7/8 4 1/4

4-7/8 4-1

1 1/4 7 1/4 1 1/2 8 2 9 1/4

1 1/2 1 3/4 2

3 3/4 4 3/8 5

2 1/16 2 3/8 2 3/4

2 1/16 5 1/8 2 3/8 5 3/4 2 3/4 6 3/4

2 1/2 3 4 5 6

10 1/2 12 14 16 1/2 19

2 1/4 2 5/8 3 3 5/8 4 1/4

5 5/8 6 5/8 7 1/2 9 10 3/4

3 1/8 3 5/8 4 1/4 5 1/8 6

3 1/16 3 5/8 4 1/4 5 1/8 6

8 10 12

21 3/4 5 26 1/2 6 1/2 30 7 1/4

12 1/2 16 1/2 18 1/4

7 9 10

7 9 10

0

Y

C

Nom. Pipe Outside Light Size Diam. Wall

Sched. 20

Sched. 30

Std. Wall.

Sched. 40

Sched. Extra Sched. 60 Strong 80

Double Sched. Sched. Sched. Sched. Extra 100 120 140 160 Strong

1/2 3/4

0.840 1.050

.674 .884

– –

– –

0.622 0.824

0.622 0.824

– –

0.546 0.742

0.546 0.742

– –

– –

– –

0.464 0.612

0.252 0.434

4-1 1/8 4-1 1/4 8-1 1/8

1 1 1/4 1 1/2 2

1.315 1.660 1.900 2.375

1.097 1.442 1.682 2.157

– – – –

– – – –

1.049 1.380 1.610 2.067

1.049 1.380 1.610 2.067

– – – –

0.957 1.278 1.500 1.939

0.957 1.278 – 1.929

– – – –

– – – –

– – 1.338 –

0.815 1.610 1.100 1.687

0.599 0.896

7 3/4 9 10 3/4 12 3/4 14 1/2

8-1 1/4 8-1 3/8 8-1 5/8 8-1 7/8 8-2 1/8

2 1/2 3 3 1/2 4 5

2.875 3.500 4.000 4.500 5.563

2.635 3.260 3.760 4.260 5.295

– – – – –

– – – – –

2.469 3.068 3.548 4.026 5.047

2.469 3.068 3.548 4.026 5.047

– – – – –

2.323 2.900 3.364 3.826 4.813

2.323 2.900 3.364 – 4.813

– – – 3.624 –

– – – – 4.563

– – – 3.438 –

2.125 2.624 – 3.152 4.313

1.771 2.300 2.728

17 1/4 21 1/4 24 3/8

12-2 1/8 6 12-2 5/8 8 12-2 7/8 10

6.625 8.625 10.750

6.357 – – 6.065 6.065 8.329 8.125 8.071 7.981 7.981 10.420 10.250 10.136 10.020 10.020

– 7.813 9.750

5.761 7.625 9.750

5.761 7.625 9.562

– 7.437 9.312

5.501 7.187 9.062

– 7.001 8.750

5.187 6.813 8.500

4.897 6.875 8.750

12 14

12.750 14.000

12.390 12.250 12.090 12.000 11.938 11.626 11.750 11.374 11.062 10.750 10.500 10.126 13.500 13.376 13.250 13.250 13.124 12.812 13.000 12.500 12.124 11.814 11.500 11.188

10.750 –

16 18

16.000 18.000

15.500 15.376 15.250 15.250 15.000 14.688 15.000 14.312 13.938 13.564 13.124 12.812 17.500 17.376 12.124 17.250 16.876 16.500 17.000 16.124 15.688 15.250 14.876 14.438

– –

20

20.000

19.500 19.250 19.000 19.250 18.812 18.376 19.000 17.938 17.438 17.000 16.500 16.062

–

24

24.000

23.500 23.250 22.876 23.250 22.624 22.062 23.000 21.562 20.938 20.376 19.876 19.312

–

30 36

30.000 36.000

29.376 29.000 28.750 29.250 – 35.376 35.000 34.750 35.250 34.500

42

42.000

NOTES 1. Always specify bore when ordering. 2. Includes 1/16" raise face in 150 lb. and 300 lb. standards. Does not include 1/4" raised face in 400 lb. and heavier standards. 3. Inside pipe diameters are also privded by this table. 4. Other types, sizes and facings on application. 5. Stocked in carbon steel and a variety of other metals and alloys. 6. Light Wall diameters are identical to stainless steel Schedule 10S in sizes thru 12", andd to Schedule 10 in sizes 14" and larger.

–

–

–

41.250

–

1.503

4.063

– –

29.000 35.000

– –

– –

– –

– –

– –

– –

–

41.000

–

–

–

–

–

–

RING JOINT DIMENSIONS 150 LB.

DETAIL FOR FLAT GROOVE

GROOVE

Nominal Pipe Size

Pitch Diameter of Ring & Groove

Diameter of Raised Face

P†

K†

RING Height

Width D

Depth

Ring Number

L

Oval

Octagonal

Width of Flat on Octagonal Ring

B

H

C

150 lb.

300 lb.

400 lb.

600 lb.

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206 0.206

5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 1/8 1/8 1/8 1/8 1/8

– – – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – –

Width A

Approximate distance between flanges when joint is Compressed

Nominal Pipe Size

150 LB.

11

1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24

1 7/8 2 1/4 2 9/16 3 1/4 4 4 1/2 5 3/16 5 7/8 6 3/4 7 5/8 9 3/4 12 15 15 5/8 17 7/8 20 3/8 22 26 1/2

2 1/2 2 7/8 3 1/4 4 4 3/4 5 1/4 6 1/16 6 3/4 7 5/8 8 5/8 10 3/4 13 16 16 3/4 19 21 1/2 23 1/2 28

11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32 11/32

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

R15 R17 R19 R22 R25 R29 R33 R36 R40 R43 R48 R52 R56 R59 R64 R68 R72 R76

5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16

9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16

1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24

12

RING JOINT DIMENSIONS 300, 400, 600 LB.

DETAIL FOR FLAT GROOVE GROOVE

Nominal Pipe Size

Pitch Diameter of Ring & Groove

Diameter of Raised Face

P†

K†

RING Height

Width D

Depth

Ring Number

L

Oval

Octagonal

Width of Flat on Octagonal Ring

B

H

C

150 lb.

300 lb.

400 lb.

600 lb.

3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 11/16 13/16

0.170 0.206 0.206 0.206 0.206 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.341 0.413

– – – – – – – – – – – – – – – – – – – –

1/8 5/32 5/32 5/32 5/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 1/4

1/8 5/32 5/32 5/32 5/32 3/16 3/16 3/16 3/16 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 7/32 1/4

1/8 5/32 5/32 5/32 5/32 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 7/32

Width A

Approximate distance between flanges when joint is compressed

Nominal Pipe Size

300, 400, 600 LB. 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24

1 11/32 1 11/16 2 2 3/8 2 11/16 3 1/4 4 4 7/8* 5 3/16 5 7/8 7 1/8 8 5/16 10 5/8 12 3/4 15 16 1/2 18 1/2 21 23 27 1/4

2 2 1/2 2 3/4 3 1/8 3 9/16 4 1/4 5 5 3/4 6 1/4 6 7/8 8 1/4 9 1/2 11 7/8 14 16 1/4 18 20 22 5/8 25 29 1/2

9/32 11/32 11/32 11/32 11/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 17/32 21/32

7/32 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 7/16

R11 R13 R16 R18 R20 R23 R26 R31* R34 R37 R41 R45 R49 R53 R57 R61 R65 R69 R73 R77

1/4 5/16 5/16 5/16 5/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 1/2 5/8

7/16 9/16 9/16 9/16 9/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 3/4 7/8

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24

RING JOINT DIMENSIONS 900 LB. GROOVE

Nominal Pipe Size

Pitch Diameter of Ring & Groove

Diameter of Raised Face

P†

K†

RING Height

Width D

Depth

Ring Number

L

Oval

Octagonal

Width of Flat on Octagonal Ring

A

B

H

C

5/16 5/16 5/16 5/16 5/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 5/8 5/8 3/4 3/4 1

9/16 9/16 9/16 9/16 9/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 7/8 7/8 1 1 1 5/16

1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 13/16 13/16 15/16 15/16 1 1/4

0.206 0.206 0.206 0.206 0.206 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.305 0.413 0.413 0.485 0.485 0.681

Width

Approximate distance between flanges when joint is compressed

Nominal Pipe Size

5/32 5/32 5/32 5/32 5/32 1/8 1/8 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 3/16 3/16 7/32

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

900 LB. 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

1 9/16 1 3/4 2 2 3/8 2 11/16 3 3/4 4 1/4 4 7/8 5 7/8 7 1/8 8 5/16 10 5/8 12 3/4 15 16 1/2 18 1/2 21 23 27 1/4

2 3/8 2 5/8 2 13/16 3 3/16 3 5/8 4 7/8 5 3/8 6 1/8 7 1/8 8 1/2 9 1/2 12 1/8 14 1/4 16 1/2 18 3/8 20 5/8 23 3/8 25 1/2 30 3/8

11/32 11/32 11/32 11/32 11/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 21/32 21/32 25/32 25/32 1 1/16

† See flange drawing. * For 3" lap joint stub ends, 300, 400, and 600 lb. pressure ratings, P = 4 5/8", and ring number is R30. DIMENSIONS are shown in inches, and conform to ASA Standards B16.5 and B16.20.

1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 7/16 7/16 1/2 1/2 5/8

R12 R14 R16 R18 R20 R24 R27 R31 R37 R41 R45 R49 R53 R57 R62 R66 R70 R74 R78

13

TOLERANCES P (of groove) ± .005" A ± .008" P (of ring) ± .007" B ± 1/64" D ± .008" H ± 1/64" L + 1/64" - 0" C ± .008" FLAT BOTTOMED GROOVE, as shown in detail

above, will be furnished unless otherwise specified. CORNER RADIUS “r” is 1/32" for groove width 15/32" and smaller, 1/16" for groove width 1/2" to 29/32", 3/32" for groove width 7/8" and larger.

14

RING JOINT DIMENSIONS 1500 LB.

DETAIL FOR FLAT GROOVE GROOVE

Nominal Pipe Size

Pitch Diameter of Ring & Groove

Diameter of Raised Face

P†

K†

RING Height

Width D

Depth

Ring Number

L

Oval

Octagonal

Width of Flat on Octagonal Ring

A

B

H

C

5/16 5/16 5/16 5/16 5/16 7/16 7/16 7/16 7/16 7/16 1/2 5/8 5/8 7/8 1 1 1/8 1 1/8 1 1/4 1 3/8

9/16 9/16 9/16 9/16 9/16 11/16 11/16 11/16 11/16 11/16 3/4 7/8 7/8 1 1/8 1 5/16 1 7/16 1 7/16 1 9/16 1 3/4

1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 11/16 13/16 13/16 1 1/16 1 1/4 1 3/8 1 3/8 1 1/2 1 5/8

0.206 0.206 0.206 0.206 0.206 0.305 0.305 0.305 0.305 0.305 0.341 0.413 0.413 0.583 0.681 0.780 0.780 0.879 0.977

Width

Approximate distance between flanges when joint is compressed

Nominal Pipe Size

5/32 5/32 5/32 5/32 5/32 1/8 1/8 1/8 1/8 1/8 1/8 5/32 5/32 3/16 7/32 5/16 5/16 3/8 7/16

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

1500 LB. 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

1 9/16 1 3/4 2 2 3/8 2 11/16 3 3/4 4 1/4 5 3/8 6 3/8 7 5/8 8 5/16 10 5/8 12 3/4 15 16 1/2 18 1/2 21 23 27 1/4

2 3/8 2 5/8 2 13/16 3 3/16 3 5/8 4 7/8 5 3/8 6 5/8 7 5/8 9 9 3/4 12 1/2 14 5/8 17 1/4 19 1/4 21 1/2 24 1/8 26 1/2 31 1/4

11/32 11/32 11/32 11/32 11/32 15/32 15/32 15/32 15/32 15/32 17/32 21/32 21/32 29/32 1 1/16 1 3/16 1 3/16 1 5/16 1 7/16

1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 3/8 7/16 7/16 9/16 5/8 11/16 11/16 11/16 13/16

R12 R14 R16 R18 R20 R24 R27 R35 R39 R44 R46 R50 R54 R58 R63 R67 R71 R75 R79

RING JOINT DIMENSIONS 2500 LB. GROOVE

Nominal Pipe Size

Pitch Diameter of Ring & Groove

Diameter of Raised Face

P†

K†

RING Height

Width D

Depth

Ring Number

L

Oval

Octagonal

Width of Flat on Octagonal Ring

A

B

H

C

5/16 5/16 5/16 7/16 7/16 7/16 1/2 1/2 5/8 3/4 3/4 7/8 1 1/8 1 1/4

9/16 9/16 9/16 11/16 11/16 11/16 3/4 3/4 7/8 1 1 1 1/8 1 7/16 1 9/16

1/2 1/2 1/2 5/8 5/8 5/8 11/16 11/16 13/16 15/16 15/16 1 1/16 1 3/8 1 1/2

0.206 0.206 0.206 0.305 0.305 0.305 0.341 0.341 0.413 0.485 0.485 0.583 0.780 0.879

Width

Approximate distance between flanges when joint is compressed

Nominal Pipe Size

5/32 5/32 5/32 1/8 1/8 1/8 1/8 1/8 5/32 5/32 5/32 3/16 1/4 5/16

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12

2500 LB. 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12

1 11/16 2 2 3/8 2 27/32 3 1/4 4 4 3/8 5 6 3/16 7 1/2 9 11 13 1/2 16

2 9/16 2 7/8 3 1/4 4 4 1/2 5 1/4 5 7/8 6 5/8 8 9 1/2 11 13 3/8 16 3/4 19 1/2

11/32 11/32 11/32 15/32 15/32 15/32 17/32 17/32 21/32 25/32 25/32 29/32 1 3/16 1 5/16

1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 7/16 1/2 1/2 9/16 11/16 11/16

R13 R16 R18 R21 R23 R26 R28 R32 R38 R42 R47 R51 R55 R60

15

16

LAP JOINT STUB ENDS

Nom. Pipe Size

Pipe Sched. No.

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24

40 40 40 40 40 40 40 40 40 40 40 40 40 40 – 30 30 – 20 20

STANDARD WEIGHT

Overall Length

Lap Diameter

Fillet Radius

Outside Diameter

Inside Diameter

Lap * and Wall Thickness

Q 3 3 4 4 4 6 6 6 6 6 8 8 8 10 10 12 12 12 12 12

R 1 3/8 1 11/16 2 2 1/2 2 7/8 3 5/8 4 1/8 5 5 1/2 6 3/16 7 5/16 8 1/2 10 5/8 12 3/4 15 16 1/4 18 1/2 21 23 27 1/4

r 1/8 1/8 1/8 3/16 1/4 5/16 5/16 3/8 3/8 7/16 7/16 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

OD 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 24.000

ID 0.622 0.824 1.049 1.380 1.610 2.067 2.469 3.068 3.548 4.026 5.047 6.065 7.981 10.020 12.000 13.250 15.250 17.250 19.250 23.250

T 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.226 0.237 0.258 0.280 0.322 0.365 0.375 0.375 0.375 0.375 0.375 0.375

Tolerances of OD of Barrel Plus 0.056 0.056 0.061 0.056 0.066 0.081 0.091 0.096 0.096 0.093 0.120 0.118 0.118 0.163 0.163 0.170 0.180 0.190 0.240 0.240

Approx. Weight (lb.) Minus 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031

.4 .5 .8 1.1 1.2 2.2 3.5 4.8 6 7.2 13 16 23 41 47 61 73 85 100 115

LAP JOINT STUB ENDS

17

Nom. Pipe Size

Pipe Sched. No.

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24

80 80 80 80 80 80 80 80 80 80 80 80 80 60 – – 40 – 30 –

EXTRA STRONG

Overall Length

Lap Diameter

Fillet Radius

Outside Diameter

Inside Diameter

Lap * and Wall Thickness

Q 3 3 4 4 4 6 6 6 6 6 8 8 8 10 10 12 12 12 12 12

R 1 3/8 1 11/16 2 2 1/2 2 7/8 3 5/8 4 1/8 5 5 1/2 6 3/16 7 5/16 8 1/2 10 5/8 12 3/4 15 16 1/4 18 1/2 21 23 27 1/4

r 1/8 1/8 1/8 3/16 1/4 5/16 5/16 3/8 3/8 7/16 7/16 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

OD 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 24.000

ID 0.546 0.742 0.957 1.278 1.500 1.939 2.323 2.900 3.364 3.826 4.813 5.761 7.625 9.750 11.750 13.000 15.000 17.000 19.000 23.000

T 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.318 0.337 0.375 0.432 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500

Tolerances of OD of Barrel Plus 0.056 0.056 0.061 0.056 0.066 0.081 0.091 0.096 0.096 0.093 0.120 0.118 0.118 0.163 0.163 0.170 0.180 0.190 0.240 0.240

Approx. Weight (lb.) Minus 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031

.4 .8 .9 1.2 1.8 3.2 4.5 6.5 7.8 9.8 17 23 32 53 63 80 95 120 130 150

PIPE SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3 3 1/2 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"

“R” OR “RX” NUMBERS OF API AND ANSI STANDARD RING-JOINT FLANGES FLANGES SERIES 300# ANSI 400# ANSI 900# ANSI 1500# ANSI 150# ANSI 600# ANSI 3000# API 5000# API 2000# API – R-11 R-12 R-12 – R-13 R-14 R-14 R-15 R-16 R-16 R-16 R-17 R-18 R-18 R-18 R-19 R-20 R-20 R-20 R-22 R-23 R-24 R-24 R-25 R-26 R-27 R-27 R-29 R-31* R-31 R-35 R-33 R-34 – – R-36 R-37 R-37 R-39 R-40 R-41 R-41 R-44 R-43 R-45 R-45 R-46 R-48 R-49 R-49 R-50 R-52 R-53 R-53 R-54 R-56 R-57 R-57 R-58 R-59 R-61 R-62 R-63 R-64 R-65 R-66 R-67 R-68 R-69 R-70 R-71 R-72 R-73 R-74 R-75 R-76 R-77 R-78 R-79

* With lapped flanges use No. R-30 instead of No. R-31.

ANSI TO PN PRESSURE CHART ANSI RATING 150 300 400 600 900 1500 2500

18

PN RATING 20 50 68 100 150 250 420

2500# ANSI R-13 R-16 R-18 R-21 R-23 R-26 R-28 R-32 – R-38 R-42 R-47 R-51 R-55 R-60 – – – – –

TABLES 2 PRESSURE - TEMPERATURE RATINGS FOR GROUPS 1.1 THROUGH 3.16 MATERIALS TABLE 2-1.1 RATINGS FOR GROUP 1.1 MATERIALS Nominal Designation

Forgings

Castings

Plates

C-Si C-Mn-Si

A 105 (1) A 350 Gr. LF2 (1)

A 216 Gr. WCB (1)

A 515 Gr. 70 (1) A 516 Gr. 70 (1) (2) A 537 Cl. 1 (3)

NOTES: (1) Upon prolonged exposure to temperatures above 800˚F, the carbide phase of steel may be converted to graphite. Permissible, but not recommended for prolonged use above 800˚F. (2) Not to be used over 850˚F. (3) Not to be used over 700˚F.

WORKING PRESSURES BY CLASSES, psig Class Temp., ˚F

150

300

400

600

900

1500

2500

-20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000

285 260 230 200 170 140 125 110 95 80 65 50 35 20

740 675 655 635 600 550 535 535 505 410 270 170 105 50

990 900 875 845 800 730 715 710 670 550 355 230 140 70

1480 1350 1315 1270 1200 1095 1075 1065 1010 825 535 345 205 105

2220 2025 1970 1900 1795 1640 1610 1600 1510 1235 805 515 310 155

3705 3375 3280 3170 2995 2735 2685 2665 2520 2060 1340 860 515 260

6170 5625 5470 5280 4990 4560 4475 4440 4200 3430 2230 1430 860 430

19

Appendix A Pipeline Component Size Nomenclature Note: This Appendix is not a mandatory part of this Standard

TABLE A1 REFERENCE TABLE Pipeline Component Size Nomenclature Nominal Size of fitting NPS 1/2 NPS 3/4 NPS 1 NPS 1 1/4 NPS 1 1/2 NPS 2 NPS 2 1/2 NPS 3 NPS 3 1/2 NPS 4 NPS 5 NPS 6 NPS 8 NPS 10 NPS 12 NPS 14 NPS 16 NPS 18 NPS 20 NPS 22 NPS 24 NPS 26 NPS 28 NPS 30 NPS 32 NPS 34 NPS 36 NPS 38 NPS 40 NPS 42 NPS 44 NPS 46 NPS 48 NPS 50 NPS 52 NPS 54 NPS 56 NPS 58 NPS 60 20

Matching steel line pipe size OD, mm DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN

15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 101.6 114.3 141.3 168.3 219.1 273.1 323.9 355.6 406.4 457 508 559 610 660 711 762 813 864 914 965 1016 1067 1118 1168 1219 1270 1321 1372 1422 1473 1524

Appendix B Nominal Pressure Class Nomenclature Note: This Appendix is not a mandatory part of this Standard

TABLE B1 REFERENCE TABLE Nominal Pressure Class Nomenclature ANSI class designation

Nominal pressure class

150 300 400 600 900 1500 2500

PN PN PN PN PN PN PN

20 50 68 100 150 250 420

Notes: (1) ANSI class designations are designations given to flanges to indicate the manufacturing dimensions and maximum allowable non-shock working pressure considering the material utilized and the operating temperature. (2) “PN” means “pressure nominal” and the PN system of nominal pressure class designation is contained in standards prepared by the International Organization for Standardization (ISO). The numerical part of the designation approximates the maximum cold working pressure rating in bars (100 kPa).

21

TABLE 1.1 Tensile Requirements

Grade

Minimum yield strength, MPa

Minimum tensile strength, MPa

Minimum elongation in 50.8 mm, %

248 290 317 359 386 414 448 483

248 290 317 359 386 414 448 483

414 414 434 455 490 517 531 565

20 20 20 20 20 20 18 16

Note: The tensile requirements for intermediate grades shall be obtained by interpolation between those specified for standard grades.

TABLE 1.2 Nominal Pressure Class Nomenclature Nominal pressure class

Maximum cold working pressure rating, kPa

PN PN PN PN PN PN PN

1 4 6 9 14 24 41

20 50 68 100 150 250 420

900 960 620 930 890 820 370

Notes: (1) “PN” means “pressure nominal” and the PN system of nominal pressure class designation is contained in standards prepared by the International Organization for Standardization (ISO). The numerical part of the designation approximates the maximum cold working pressure rating in bars (100 kPa). (2) Pressure ratings are for temperatures up to and including 120˚C.

22

TABLE 10.8 Tolerances for Standard Fittings Grade 290 and Higher

Size NPS 1/2 to NPS 24 inclusive NPS 26 to NPS 36 inclusive NPS 38 to NPS 48 inclusive

Inside diameter at end

Out-ofroundness

Centre-toend dimensions (A,B,C,M)

Centre-toend dimension 3R elbows

Reducers overall length H

Caps overall length E

Elbows

Other

SR & LR elbows, tees

±2

5

3

±2

±3

±2

±7

±2

1%

3

±3

±6

±5

±10

±3

1%

3

±5

±10

±10

±10

Angularity tolerance Elbows, tees, reducers off angle Q

Elbows off plane P

Reducers centreline offset

23

Size NPS 1/2 to NPS 24 inclusive 2 6 3% NPS 26 to NPS 36 inclusive 2 13 3% NPS 38 to NPS 48 inclusive 3 9 3% This end flush against square. Notes: (1) The out-of-roundness tolerance shall be the difference between the maximum and minimum inside diameters measured on any radial cross-section at the end of the fitting. In addition, NPS 18 or larger elbows shall be not more than 3% out-of-round throughout their length. (2) Where tolerances are given in per cent, the tolerance applies to the nominal diameter expressed in millimetres. (3) For reducing tees, the run size shall be used to determine the tolerance of the centre-to-end dimension of the outlet. (4) For reducers, the larger dimension shall be used to determine the length tolerance. (5) All tolerances, except as noted, are in millimetres.

TABLE 7.2 Compliance Factor (F) — Carbon Equivalent Formula Compliance Carbon (%) factor

0.21

0.94 0.96 0.97 0.98 0.99 1.00

TABLE 9.1 Location of Test Samples and Frequency of Testing for Bends Manufacturing procedure

Test locations

Cold bends Hot bends, lower than Grade 290 Hot bends, Grade 290 or higher

Outer radius, weld seam, tangent Outer radius, weld seam, tangent Outer radius, inner radius, weld seam neutral axis, tangent

Notes: (1) New sets of tests, as described in Clause 9.1.4, are required for changes in grade, wall thickness, outside diameter, or heat number. (2) Where a post-bend heat treatment is done, the bends represented by a set of tests shall be (a) heat treated in the same charge as the test samples; or (b) heat treated in the same manner as the test samples; however, in one or more furnaces that are surveyed at least annually, controlled within a range of 30˚C, and equipped with recording sensors that are calibrated at least quarterly. (3) Testing of tangents is not required if a post-bend heat treatment is not performed. (4) Testing of weld seams is not required for welds made without the addition of extraneous metal.

24

TABLE 7.1 Chemical Composition Limits for Heat and Product Analysis Grades

Maximum carbon equivalent*, %

Grade 290 and higher

0.50 Maximum permitted, %

Element

Lower than Grade 290 heat analysis

Carbon Manganese Phosphorus Sulphur Silicon Copper Nickel Chromium Molybdenum Vanadium Niobium Boron

0.35 1.35 0.05 0.06 0.35 – – – – – – –

Grade 290 or higher product analysis

0.30 1.60 0.05 0.06 0.50 1.50 1.00 0.25 0.25 0.13 0.10 0.001

*The carbon equivalent shall be determined from the product analysis by using the following formula: Mn Si Cu Ni Cr + Mo + V + Nb + 5B } C.E. = C + F { 6 + 24 + 15 + 20 + 5 where F is a compliance factor that is dependent on carbon content and is given in Table 7.2. Notes: (1) The chemical requirements of this Table are not intended to represent the composition of any heat of steel but to record the maximum permissible amounts of individual elements. (2) Niobium is also known as columbium.

25

This Page Is Intentionally Left Blank

ANSI 150 LB FLANGES Nominal Pipe Size Inches

BOLTING DIMENSIONS FOR ANSI FLANGES ALL SIZES AS PER ANSI B16.5-1988 UPDATED AND REVISED SEPTEMBER 1997

Diameter of Studs

Stud Bolt Length No. Raised Face Ring Joint of Studs Inches MM Inches MM

27

MM

Inches

MM

1/2 3/4 1

12.70 19.05 25.40

1/2 1/2 1/2

12.70 12.70 12.70

4 4 4

2 1/4 2 1/2 2 1/2

57.15 63.50 63.50

3

76.20

1 1/4 1 1/2 2

31.75 38.10 50.80

1/2 1/2 5/8

12.70 12.70 15.88

4 4 4

2 3/4 2 3/4 3 1/4

69.85 69.85 82.55

3 1/4 3 1/4 3 3/4

82.55 82.55 95.25

2 1/2 3 3 1/2

63.50 76.20 88.90

5/8 5/8 5/8

15.88 15.88 15.88

4 4 8

3 1/2 3 1/2 3 1/2

88.90 88.90 88.90

4 4 1/4 4 1/4

101.60 107.95 107.95

4 5 6

101.60 127.00 152.40

5/8 3/4 3/4

15.88 19.05 19.05

8 8 8

3 1/2 3 3/4 4

88.90 95.25 101.60

4 1/4 4 1/2 4 1/2

107.95 114.30 114.30

8 10 12

203.20 254.00 304.80

3/4 7/8 7/8

19.05 22.23 22.23

8 12 12

4 1/4 4 3/4 4 3/4

107.95 120.65 120.65

4 3/4 5 1/4 5 1/2

120.65 133.35 139.70

14 16 18

355.60 406.40 457.20

1 1 1 1/8

25.40 25.40 28.58

12 16 16

5 1/4 5 1/2 6

133.35 139.70 152.40

6 6 6 1/2

152.40 152.40 165.10

20 22 24

508.00 558.80 609.60

1 1/8 1 1/4 1 1/4

28.58 31.75 31.75

20 20 20

6 1/4 6 1/2 7

158.75 165.10 177.80

7 7 1/4 7 3/4

177.80 184.15 196.85

28

ANSI 300 LB FLANGES Nominal Pipe Size Inches

Diameter of Studs

ANSI 400 LB FLANGES

Stud Bolt Length No. Raised Face Ring Joint of Studs Inches MM Inches MM

MM

Inches

MM

1/2 3/4 1

12.70 19.05 25.40

1/2 5/8 5/8

12.70 15.88 15.88

4 4 4

2-1/2 3 3-1/4

63.50 76.20 82.55

3 3-1/4 3-1/4

76.20 82.55 82.55

1-1/4 1-1/2 2

31.75 38.10 50.80

5/8 3/4 5/8

15.88 19.05 15.88

4 4 8

3-1/4 3-1/2 3-1/2

82.55 88.90 88.90

3-3/4 4 4-1/4

2-1/2 3 3-1/2

63.50 76.20 88.90

3/4 3/4 3/4

19.05 19.05 19.05

8 8 8

4 4-1/4 4-1/4

101.60 107.95 107.95

4 5 6

101.60 127.00 152.40

3/4 3/4 3/4

19.05 19.05 19.05

8 8 12

4-1/2 4-3/4 4-3/4

8 10 12

203.20 254.00 304.80

7/8 1 1-1/8

22.23 25.40 28.58

12 16 16

14 16 18

355.60 406.40 457.20

1-1/8 1-1/4 1-1/4

28.58 31.75 31.75

20 22 24

508.00 558.80 609.60

1-1/4 1-1/2 1-1/2

31.75 38.10 38.10

Nominal Pipe Size Inches

Diameter of Studs

Stud Bolt Length No. Raised Face Ring Joint of Studs Inches MM Inches MM

MM

Inches

MM

1/2 3/4 1

12.70 19.05 25.40

1/2 5/8 5/8

12.70 15.88 15.88

4 4 4

3 3 1/2 3 1/2

76.20 88.90 88.90

3 3 1/2 3 1/2

76.20 88.90 88.90

95.25 101.60 107.95

1 1/4 1 1/2 2

31.75 38.10 50.80

5/8 3/4 5/8

15.88 19.05 15.88

4 4 8

3 3/4 4 1/4 4 1/4

95.25 107.95 107.95

3 3/4 4 1/4 4 1/4

95.25 107.95 107.95

4-1/2 5 5

114.30 127.00 127.00

2 1/2 3 3 1/2

63.50 76.20 88.90

3/4 3/4 7/8

19.05 19.05 22.23

8 8 8

4 3/4 5 5 1/2

120.65 127.00 139.70

4 3/4 5 5 1/2

120.65 127.00 139.70

114.30 120.65 120.65

5-1/4 5-1/4 5-3/4

133.35 133.35 146.05

4 5 6

101.60 127.00 152.40

7/8 7/8 7/8

22.23 22.23 22.23

8 8 12

5 1/2 5 3/4 6

139.70 146.05 152.40

5 1/2 5 3/4 6

139.70 146.05 152.40

5-1/2 6-1/4 6-3/4

139.70 158.75 171.45

6-1/4 7-1/4 7-1/2

158.75 184.15 190.50

8 10 12

203.20 254.00 304.80

1 1 1/8 1 1/4

25.40 28.58 31.75

12 16 16

6 3/4 7 1/2 8

171.45 190.50 203.20

6 3/4 7 1/2 8

171.45 190.50 203.20

20 20 24

7 7-1/2 7-3/4

177.80 190.50 196.85

7-3/4 8-1/2 8-1/4

196.85 215.90 209.95

14 16 18

355.60 406.40 457.20

1 1/4 1 3/8 1 3/8

31.75 34.93 34.93

20 20 24

8 1/4 8 3/4 9

209.55 222.25 228.60

8 1/4 8 3/4 9

209.55 222.25 228.60

24 24 24

8-1/4 8-3/4 9-1/4

209.55 222.25 234.95

9-1/4 234.95 9-3/4 247.65 10-1/4 260.35

20 22 24

508.00 558.80 609.60

1 1/2 1 5/8 1 3/4

38.10 41.28 44.45

24 24 24

9 1/2 241.30 10 254.00 10 1/2 266.70

9 3/4 247.65 10 1/2 266.70 11 279.40

ANSI 600 LB FLANGES Nominal Pipe Size Inches

Diameter of Studs

ANSI 900 LB FLANGES

Stud Bolt Length No. Raised Face Ring Joint of Studs Inches MM Inches MM

29

MM

Inches

MM

1/2 3/4 1

12.70 19.05 25.40

1/2 5/8 5/8

12.70 15.88 15.88

4 4 4

3 3 1/4 3 1/2

76.20 82.55 88.90

3 3 1/4 3 1/2

76.20 82.55 88.90

1 1/4 1 1/2 2

31.75 38.10 50.80

5/8 3/4 5/8

15.88 19.05 15.88

4 4 8

3 3/4 4 1/4 4 1/4

95.25 107.95 107.95

3 3/4 4 1/4 4 1/2

2 1/2 3 3 1/2

63.50 76.20 88.90

3/4 3/4 7/8

19.05 19.05 22.23

8 8 8

5 5 5 1/2

127.00 127.00 139.70

4 5 6

101.60 127.00 152.40

7/8 1 1

22.23 25.40 25.40

8 8 12

5 3/4 6 1/2 6 3/4

8 10 12

203.20 254.00 304.80

1 1/8 1 1/4 1 1/4

28.58 31.75 31.75

12 16 20

7 3/4 8 1/2 8 3/4

14 16 18

355.60 406.40 457.20

1 3/8 1 1/2 1 5/8

34.93 38.10 41.28

20 20 20

20 22 24

508.00 558.80 609.60

1 5/8 1 3/4 1 7/8

41.28 44.45 47.63

24 24 24

Nominal Pipe Size Inches

Diameter of Studs

Stud Bolt Length No. Raised Face Ring Joint of Studs Inches MM Inches MM

MM

Inches

MM

1/2 3/4 1

12.70 19.05 25.40

3/4 3/4 7/8

19.05 19.05 22.23

4 4 4

4 4 1/4 4 3/4

101.60 107.95 120.65

4 1/4 4 1/2 5

107.95 114.30 127.00

95.25 107.95 114.30

1 1/4 1 1/2 2

31.75 38.10 50.80

7/8 1 7/8

22.23 25.40 22.23

4 4 8

5 5 1/4 5 1/2

127.00 133.35 139.70

5 5 1/2 5 3/4

127.00 139.70 146.05

4 3/4 5 1/4 5 1/2

120.65 133.35 139.70

2 1/2 3 4

63.50 76.20 101.60

1 7/8 1 1/8

25.40 22.23 28.58

8 8 8

6 1/4 5 1/2 6 1/2

158.75 139.70 165.10

6 1/4 5 3/4 6 3/4

158.75 146.05 171.45

146.05 165.10 171.45

6 6 1/2 7

152.40 165.10 177.80

5 6 8

127.00 152.40 203.20

1 1/4 1 1/8 1 3/8

31.75 28.58 34.93

8 12 12

7 1/2 7 1/2 8 1/2

190.50 190.50 215.90

7 1/2 7 3/4 8 3/4

190.50 196.85 222.25

196.85 215.90 222.25

8 8 3/4 9

203.20 222.25 228.60

10 12 14

254.00 304.80 355.60

1 3/8 1 3/8 1 1/2

34.93 34.93 38.10

16 20 20

9 228.60 9 3/4 247.65 10 1/2 266.70

9 1/4 10 11

234.95 254.00 279.40

9 1/4 234.95 10 254.00 10 3/4 273.05

9 1/2 241.30 10 1/4 260.35 11 279.40

16 18 20

406.40 457.20 508.00

1 5/8 1 7/8 2

41.28 47.63 50.80

20 20 20

11 279.40 12 3/4 323.85 13 1/2 342.90

11 1/2 292.10 13 1/4 336.55 14 1/4 361.95

11 1/2 292.10 12 304.80 13 330.20

11 3/4 298.45 12 1/2 317.50 13 1/2 342.90

24

609.60

2 1/2

63.50

20

17

18

431.80

457.20

30

ANSI 1500 LB FLANGES Nominal Pipe Size Inches

Diameter of Studs

ANSI 2500 LB FLANGES

Stud Bolt Length No. Raised Face Ring Joint of Studs Inches MM Inches MM

MM

Inches

MM

1/2 3/4 1

12.70 19.05 25.40

3/4 3/4 7/8

19.05 19.05 22.23

4 4 4

4 4 1/4 4 3/4

101.60 107.95 120.65

4 1/4 4 1/2 5

107.95 114.30 127.00

1 1/4 1 1/2 2

31.75 38.10 50.80

7/8 1 7/8

22.23 25.40 22.23

4 4 8

5 5 1/4 5 1/2

127.00 133.35 139.70

5 5 1/2 5 3/4

2 1/2 3 4

63.50 76.20 101.60

1 1 1/8 1 1/4

25.40 28.58 31.75

8 8 8

6 1/4 6 3/4 7 1/2

158.75 171.45 190.50

6 1/4 7 7 3/4

5 6 8

127.00 152.40 203.20

1 1/2 1 3/8 1 5/8

38.10 34.93 41.28

8 12 12

9 3/4 247.65 10 254.00 11 1/4 285.75

10 12 14

254.00 304.80 355.60

1 7/8 2 2 1/4

47.63 50.80 57.15

12 16 16

16 18 20

406.40 457.20 508.00

2 1/2 2 3/4 3

63.50 69.85 76.20

24

609.60

3 1/2

88.90

Nominal Pipe Size

Stud Bolt Length No. Raised Face Ring Joint of Studs Inches MM Inches MM

MM

Inches

MM

1/2 3/4 1

12.70 19.05 25.40

3/4 3/4 7/8

19.05 19.05 22.23

4 4 4

4 3/4 4 3/4 5 1/4

120.65 120.65 133.35

4 3/4 5 5 1/2

120.65 127.00 139.70

127.00 139.70 146.05

1 1/4 1 1/2 2

31.75 38.10 50.80

1 1 1/8 1

25.40 28.58 25.40

4 4 8

6 6 1/2 6 3/4

152.40 165.10 171.45

6 6 3/4 7

152.40 171.45 177.80

158.75 177.80 196.85

2 1/2 3 4

63.50 76.20 101.60

1 1/8 1 1/4 1 1/2

28.58 31.75 38.10

8 8 8

7 3/4 8 1/2 9 3/4

196.85 215.90 247.65

8 203.20 9 228.60 10 1/4 260.35

9 3/4 247.65 10 1/4 260.35 11 3/4 298.45

5 6 8

127.00 152.40 203.20

1 3/4 2 2

44.45 50.80 50.80

8 8 12

11 3/4 289.45 13 1/2 342.90 15 381.00

12 1/4 311.15 14 355.60 15 1/2 393.70

13 1/4 336.55 14 3/4 374.65 16 406.40

13 1/2 342.90 15 1/4 387.35 16 3/4 425.45

10 12

254.00 304.80

2 1/2 2 3/4

63.50 69.85

12 12

19 21

20 22

16 16 16

17 1/2 444.50 19 1/4 488.95 21 533.40

18 1/2 469.90 20 1/4 514.35 22 1/4 565.15

16

24

25 1/2 647.70

609.60

Inches

Diameter of Studs

482.60 533.40

508.00 558.80

STANDARD CAST IRON COMPANION FLANGES AND BOLTS (For working pressures up to 125 psi steam, 175 psi WOG)

SIZE 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16

DIAM OF FLANGE

BOLT CIRCLE

NO. OF BOLTS

SIZE OF BOLTS

LENGTH OF BOLTS

3 1/2 4 1/4 4 5/8 5 6 7 7 1/2 8 1/2 9 10 11 13 1/2 16 19 21 23 1/2

2 1/2 3 1/8 3 1/2 3 7/8 4 3/4 5 1/2 6 7 7 1/2 8 1/2 9 1/2 11 3/4 14 1/4 17 18 3/4 21 1/4

4 4 4 4 4 4 4 8 8 8 8 8 12 12 12 16

3/8 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 7/8 7/8 1 1

1 3/8 1 1/2 1 1/2 1 3/4 2 2 1/4 2 1/2 2 1/2 2 3/4 3 3 3 1/4 3 1/2 3 3/4 4 1/4 4 1/4

EXTRA HEAVY CAST IRON COMPANION FLANGES AND BOLTS (For working pressures up to 250 psi steam, 400 psi WOG)

PIPE SIZES 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 O.D. 16 O.D. 18 O.D. 20 O.D. 24 O.D. 30 O.D. 36 O.D. 42 O.D. 48 O.D.

DIAM OF FLANGES

DIAM OF BOLT CIRCLE

NO. OF BOLTS

4 7/8 5 1/4 6 1/8 6 1/2 7 1/2 8 1/4 9 10 11 12 1/2 15 17 1/2 20 1/2 23 25 1/2 28 30 1/2 36 43 50 57 65

3 1/2 3 7/8 4 1/2 5 5 7/8 6 5/8 7 1/4 7 7/8 9 1/4 10 5/8 13 15 1/4 17 3/4 20 1/4 22 1/2 24 3/4 27 32 39 1/4 46 52 3/4 60 3/4

4 4 4 8 8 8 8 8 8 12 12 16 16 20 20 24 24 24 28 32 36 40

DIAM OF BOLTS 5/8 5/8 3/4 5/8 3/4 3/4 3/4 3/4 3/4 3/4 7/8 1 1 1/8 1 1/8 1 1/4 1 1/4 1 1/4 1 1/2 1 3/4 2 2 2

LENGTH OF BOLTS 2 1/4 2 1/2 2 1/2 2 1/2 3 3 1/4 3 1/4 3 1/2 3 3/4 3 3/4 4 1/4 5 5 1/2 5 3/4 6 6 1/4 6 3/4 7 1/2 8 1/2 9 1/2 10 11

31

WAFER BUTTERFLY VALVE STUD & CAPSCREW SIZES 150 lb. Threaded Lug Type Valve Size 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20

No. of Capscrews 4 4 4 16 16 16 16 24 24 24 32 32 40

Capscrew Diam. 5/8 5/8 5/8 5/8 3/4 3/4 3/4 7/8 7/8 1 1 1 1/8 1 1/8

Length of Capscrews 1 1/4 1 1/2 1 1/2 1 3/4 1 3/4 1 3/4 2 2 1/4 2 1/4 2 1/2 3 3 3

150 lb. Wafer Type Valve Size 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 30 36 42 48 32

No. of Studs 4 4 4 4 4 8 8 8 8 12 12 12 16 16 24 24 32 36 40 52

Stud Diam. 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 7/8 7/8 1 1 1 1/8 1 1/8 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2

Length of Stud 3 1/2 4 4 1/2 5 5 1/2 5 1/2 6 6 6 1/2 7 7 1/2 8 9 10 11 13 14 16 19 20

Pipe Fitting, Flange & Valve Compatibility Chart This chart shows you how to match up pipe, fittings, flanges and valves Pipe

Weld Fittings

Screwed & Socket Fittings Flanges

Valves

SA–53

SA–234 WPB

SA–105, SA–105–71

SA–105–71, SA–181 Gr.1 or 2

SA–105 SA–216 WCB

SA–106B

SA–234 WPB

SA–105 Gr. N

SA–105 Gr. N SA–181 Gr.1 or 2 SA–105 SA–216 WCB

SA–312 T304*

SA–403 WP–304

SA–182 F–304

SA–182 F–304

SA–182 F–304 CF–8

SA–312 T316*

SA–403 WP–316

SA–182 F–316

SA–182 F–316

SA–182 F–316 CF8M

SA–333 Gr. 1/6

SA–420 WPL 1 & 6

SA–350 LF 1 & 2

SA–350 LF 1 & 2

SA–350 LF 1 & 2 SA–352 LCB

SA–333 Gr. 3

SA–420 WPL–3

SA–350 LF–3

SA–350 LF–3

SA–350 LF–3 SA–352 LC–3

SA–335 P–1

SA–234 WP–1

SA–182 F–1

SA–182 F–1

SA–217 WC–1 SA–182 F–1

SA–335 P–12

SA–234 WP–12

SA–182 F–12

SA–182 F–12

SA–217 WC–6

SA–335 P–11

SA–234 WP–11

SA–182 F–11

SA–182 F–11

SA–182 F–11 SA–217 WC–6

SA–335 P–22

SA–234 WP–22

SA–182 F–22

SA–182 F–22

SA–182 F–22 SA–217 WC–9

SA–335 P–5

SA–234 WP–5

SA–182 F–5

SA–182 F–5

SA–182 F–5 SA–217 C–5

SA–335 P–7

SA–234 WP–7

SA–182 F–7

SA–182 F–7

SA–182 F–7 SA–217 C–12

SA–335 P–9

SA–234 WP–9

SA–182 F–9

SA–182 F–9

SA–217 C–12

33

*Note: T–304 and T–316 are available in BLC grade

34

FIG, 17-26 Design Properties and Allowable Working Pressures for Piping ASTM A106, grade B seamless pipe – petroleum refinery piping code for pressure piping ANSI B31.3-1984–Corrosion allowance=0.05 Nom. pipe size in.

Sch. No.

Weight of pipe lb./ft.

Allowable working pressures for temperatures (in °F) not to exceed.

1/2

S40

3/4

O.D. in.

Wall thk. in.

ID (d) in.

d5

Flow area sq ft

-20 to 100

.851

.840

.109

.622

.0931

.00211

S40 X80

1.131 1.474

1.050

.113 .154

.824 .742

.3799 .2249

1

S40 X80 160 XX

1.679 2.172 2.844 3.659

1.315

.133 .179 .250 .358

1.049 .957 .815 .599

1 1/2

S40 X80 160 XX

2.718 3.632 4.866 6.049

1.900

.145 .200 .281 .400

2

S40 X80 160 XX

3.653 5.022 7.445 9.030

2.375

3

S40 X80 160 XX

7.58 10.25 14.33 18.58

4

S40 X80 160 XX

10.79 14.99 22.51 27.54

200

300

400

500

600

700

2258

2258

2258

2258

2134

1953

1863

.00371 .00300

1933 3451

1933 3451

1933 3451

1933 3451

1827 3261

1672 2985

1595 2847

1.2700 .8027 .3596 .0771

.00600 .00499 .00362 .00196

2103 3468 5720 9534

2103 3468 5720 9534

2103 3468 5720 9534

2103 3468 5720 9534

1988 3277 5405 9010

1819 3000 4948 8247

1735 2861 4719 7866

1.610 1.500 1.338 1.100

10.820 7.594 4.288 1.611

.01414 .01225 .00976 .00660

1672 2777 4494 7228

1672 2777 4494 7228

1672 2777 4494 7228

1672 2777 4494 7228

1580 2625 4247 6831

1446 2402 3887 6253

1379 2291 3707 5963

.154 .218 .343 .436

2.067 1.939 1.687 1.503

37.72 27.41 13.74 7.67

.02330 .02050 .01556 .01232

1469 2488 4600 6284

1469 2488 4600 6284

1469 2488 4600 6284

1469 2488 4600 6284

1388 2351 4347 5939

1270 2152 3979 5436

1212 2053 3795 5185

3.500

.216 .300 .438 .600

3.068 2.900 2.624 2.300

271.80 205.10 124.40 64.36

.05130 .04587 .03755 .02885

1640 2552 4122 6089

1640 2552 4122 6089

1640 2552 4122 6089

1640 2552 4122 6089

1550 2412 3895 5754

1419 2207 3566 5267

1353 2105 3401 5024

4.500

.237 .337 .531 .674

4.026 3.826 3.438 3.152

1058.0 819.8 480.3 311.1

.08840 .07986 .06447 .05419

1439 2275 3978 5307

1439 2275 3978 5307

1439 2275 3978 5307

1439 2275 3978 5307

1360 2150 3760 5015

1244 1968 3441 4590

1187 1877 3282 4378

6

S40 X80 160 XX

18.98 28.58 45.30 53.17

6.625

.280 .432 .718 .864

6.065 5.761 5.187 4.897

8206. 6346. 3762. 2816.

.2006 .1810 .1469 .1308

1205 2062 3753 4659

1205 2062 3753 4659

1205 2062 3753 4659

1205 2062 3753 4659

1139 1948 3546 4403

1042 1783 3246 4030

994 1701 3097 3844

8

S40 X80 XX 160

28.56 43.4 72.4 74.7

8.625

.322 .500 .875 .906

7.981 7.625 6.875 6.813

32380. 25775. 15360. 14679.

.3474 .3171 .2578 .2532

1098 1864 3554 3699

1098 1864 3554 3699

1098 1864 3554 3699

1098 1864 3554 3699

1037 1761 3359 3496

950 1612 3074 3200

906 1537 2932 3052

10

S40 X60 160

40.5 54.7 115.7

10.750

.365 .500 1.125

10.020 9.750 8.500

101000. 88110. 44371.

.5475 .5185 .3941

1022 1484 3736

1022 1484 3736

1022 1484 3736

1022 1484 3736

966 1403 3531

884 1284 3232

843 1224 3082

12

S X 160

49.6 65.4 160.3

12.750

.375 .500 1.312

12.000 11.750 10.126

248800 223970 106461

.7854 .7528 .5592

888 1245 3699

888 1245 3699

888 1245 3699

888 1245 3699

839 1177 3496

768 1077 3200

732 1027 3052

14

10 S30 X

36.7 54.6 72.1

14.000

.250 .375 .500

13.500 13.250 13.000

448400 408394 371290

.9940 .9575 .9211

486 807 1132

486 807 1132

486 807 1132

486 807 1132

460 763 1069

421 698 979

401 666 934

16

10 S30 S40

42.1 62.6 82.8

16.000

.250 .375 .500

15.500 15.250 15.000

894660 824801 759375

1.310 1.268 1.227

425 705 987

425 705 987

425 705 987

425 705 987

402 666 933

368 609 854

351 581 815

18

10 S X

47.4 70.6 93.5

18.000

.250 .375 .500

17.500 17.250 17.000

1641309 1527400 1419900

1.670 1.622 1.575

377 625 876

377 625 876

377 625 876

377 625 876

357 591 828

326 541 757

311 516 722

20

10 S20 X30

52.7 78.6 104.1

20.000

.250 .375 .500

19.500 19.250 19.000

2819500 2643352 2476099

2.074 2.021 1.969

339 562 787

339 562 787

339 562 787

339 562 787

321 531 743

293 486 680

280 464 649

24

10 S20 X

63.4 94.6 125.5

24.000

.250 .375 .500

23.500 23.250 23.000

7167030 6793832 6436300

3.012 2.948 2.883

282 468 660

282 467 654

282 467 654

282 467 654

267 442 618

244 404 565

233 386 539

35

Note: The above allowable working pressures are calculated from Fig. 17-23 using a reduction in †m to 87.5% of the wall thickness shown above to recognize mill wall tolerance of 12.5%.

COMMERCIAL PIPE SIZES The following table lists the pipe sizes and wall thicknesses currently established as standard, or specifically: 1. The traditional standard weight, extra strong, and double extra strong pipe. 2. The pipe wall thickness schedules listed in American Standard B36.10, which are applicable to carbon steel. NOMINAL PIPE SIZE

OUTSIDE DIAM.

SCHED. 5S*

SCHED. 10S*

SCHED. 10

1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 O.D. 16 O.D 18 O.D 20 O.D 22 O.D 24 O.D 26 O.D 28 O.D 30 O.D 32 O.D 34 O.D 36 O.D 42 O.D

0.405 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000 26.000 28.000 30.000 32.000 34.000 36.000 42.000

– – – 0.065 0.065 0.065 0.065 0.065 0.065 0.083 0.083 0.083 0.083 0.109 0.109 0.109 0.134 0.156 0.156 0.165 0.165 0.188 0.188 0.218 – – 0.250 – – – –

0.049 0.065 0.065 0.083 0.083 0.109 0.109 0.109 0.109 0.120 0.120 0.120 0.120 0.134 0.134 0.148 0.165 0.180 0.188 0.188 0.188 0.218 0.218 – – – 0.312 – – – –

– – – – – – – – – – – – – – – – – – 0.250 0.250 0.250 0.250 0.250 0.250 0.312 0.312 0.312 0.312 0.312 0.312 –

NOMINAL WALL SCHED. SCHED. STAND20 30 ARD† – – – – – – – – – – – – – – – 0.250 0.250 0.250 0.312 0.312 0.312 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.500 0.500 0.375

– – – – – – – – – – – – – – – 0.277 0.307 0.330 0.375 0.375 0.438 0.500 0.500 0.562 – 0.625 0.625 0.625 0.625 0.625 –

0.068 0.088 0.091 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.226 0.237 0.258 0.280 0.322 0.365 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 –

All dimensions are given in inches. The decimal thicknesses listed for the respective pipe sizes represent their nominal or average wall dimensions. The actual thicknesses may be as much as 12.5% under the nominal thickness because of mill tolerance. Thicknesses shown in light face for Schedule 60 and heavier pipe are not currently supplied by the mills, unless a certain minimum tonnage is ordered.

36

AND WALL THICKNESSES 3. The pipe wall thickness schedules listed in American Standard B36.19, and ASTM Specification A409, which are applicable only to corrosion resistant materials. (NOTE: Schedule 10S is also available in carbon steel in sizes 12" and smaller.) ASA-B36.10 and B36.19 THICKNESS FOR SCHED. SCHED. EXTRA SCHED. 40 60 STRONG‡ 80 0.068 0.088 0.091 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.226 0.237 0.258 0.280 0.322 0.365 0.406 0.438 0.500 0.562 0.594 – 0.688 – – – 0.688 0.688 0.750 –

– – – – – – – – – – – – – – – 0.406 0.500 0.562 0.594 0.656 0.750 0.812 0.875 0.969 – – – – – – –

0.095 0.119 0.126 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.318 0.337 0.375 0.432 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500

0.095 0.119 0.126 0.147 0.154 0.179 0.191 0.200 0.218 0.276 0.300 0.318 0.337 0.375 0.432 0.500 0.594 0.688 0.750 0.844 0.938 1.031 1.125 1.218 – – – – – – –

SCHED. SCHED. 100 120 – – – – – – – – – – – – – – – 0.594 0.719 0.844 0.938 1.031 1.156 1.281 1.375 1.531 – – – – – – –

– – – – – – – – – – – – 0.438 0.500 0.562 0.719 0.844 1.000 1.094 1.219 1.375 1.500 1.625 1.812 – – – – – – –

SCHED. SCHED. XX 140 160 STRONG – – – – – – – – – – – – – – – 0.812 1.000 1.125 1.250 1.438 1.562 1.750 1.875 2.062 – – – – – – –

– – – 0.188 0.219 0.250 0.250 0.281 0.344 0.375 0.438 – 0.531 0.625 0.719 0.906 1.125 1.312 1.406 1.594 1.781 1.969 2.125 2.344 – – – – – – –

– – – 0.294 0.308 0.358 0.382 0.400 0.436 0.552 0.600 – 0.674 0.750 0.864 0.875 1.000 1.000 – – – – – – – – – – – – –

*Schedule 5S and 10S are available in corrosion resistant materials and Schedule 10S is also available in carbon steel. †Thicknesses shown in italics are available also in stainless steel, under the designation Schedule 40S. ‡Thicknesses shown in italics are available also in stainless steel, under the designation Schedule 80S.

37

(1) .10% silicon minimum. (2) Open hearth, .13 max for 1/8" and 1/4" size resistance welded pipe only. (3) Seamless: open hearth .048 max, acid bessemar .11 max; Res.-welded open hearth .050 max. (4) Longitudinal or transverse direction of test specimen with respect to pipe axis. (5) When flanges will be subject to fusion welding, the carbon content shall not exceed .35%. When carbon is restricted to .35% max, it may be necessary to add silicon to meet required tensile properties. The silicon content shall not exceed .35%. (6) Factory-made Wrought Carbon Steel and Ferritic Alloy Steel Welding Fitting Specifications are covered under ASTM A234.

38

ASTM CARBON STEEL PIPE AND FLANGE SPECIFICATIONS ASTM DESCRIPTION AND APPLICATIONS Seamless milled steel PIPE for high-temperature service, suitable for bending, flanging and similar forming operations. As above, except use Grade A for close coiling, cold bending or forge welding. Black or hot-dip galv. seamless or res. welded steel PIPE suitable for coiling, bending, flanging and other special purposes, suitable for welding. PIPE As above, except use Grade A for close coiling, cold bending or forge welding. AND TUBING Black or hot-dip galv. seamless or res. welded steel PIPE for ordinary uses. (When tension, flattening or bend test required, order to A-53). Resistance welded steel PIPE for liquid, gas or vapor. As above, except use Grade A for flanging and bending. Electric-fusion-welded straight-or spiral-seam PIPE for liquid, gas or vapor from mill grades of plate. As above. Forged or rolled steel pipe flanges, fittings (6) valves and parts for high temperature service. Heat treatment required; may be annealed or normalized. FORGED As above. PIPE FLANGES As above except for general service. Heat treatment is not required. As above.

MINIMUM TENSILE PROPERTIES

SPEC NO.

GRADE OR TYPE

TENSILE YIELD PT STRENGTH OR STRENGTH PSI PSI

(1) A 106

A

48,000

30,000

(1) A106

B

60,000

35,000

A53

A

48,000

A53

B

A120

CHEMICAL COMPOSITION, %

ELONGATION (% IN 2") STD RECTANGULAR ROUND t 5/16" 5/16"

35

C

MN

.25 max

P

S

.048 max

.0'58 max

.048 max

.058 max

28 long. or (4) 20 trans. 22 long or (4) 12 trans.

17.5+56t or 12.5+40t 15.0+48t or 6.5+32t

16.5

.30 max

.27 to .93 .29 to 1.06

30,000

28

17.5+56t

35

(2)

–

(3)

–

60,000

35,000

22

15.0+48t

30

(2)

–

(3)

–

–

–

–

–

–

–

–

–

–

–

A135

A

48,000

30,000

–

17.5+56t

30

–

–

.050 max

.060 max

A135

B

60,000

35,000

–

15.0+48t

30

–

–

.050 max

.060 max

A139

A

48,000

30,000

–

17.5+56t

35

–

.30 to 1.00

.040 max

.050 max

A139

B

60,000

35,000

–

15.0+48t

30

.30 max

.30 to 1.00

.040 max

.050 max

A105

I

60,000

30,000

25

–

–

.35 (5) max

.90 max

.050 max

.050 max

A105

II

70,000

36,000

22

–

–

.35 (5) max

.90 max

A181

I

60,000

30,000

22

–

–

.35 (5) max

.90 max

.050 max .050 max

.050 max .050 max

A181

II

70,000

36,000

18

–

–

.35 (5) max

.90 max

.050 max

.050 max

25 30

STANDARD PIPE DATA

NOMINAL PIPE DIAM. IN INCHES 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 6 8 10

ACTUAL INSIDE DIAM. IN INCHES

ACTUAL OUTSIDE DIAM. IN INCHES

.269 .364 .493 .622 .824 1.049 1.380 1.610 2.067 2.469 3.068 3.548 4.026 4.560 5.047 6.065 7.981 10.020

.405 .540 .675 .840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.000 5.563 6.625 8.625 10.750

WEIGHT PER FOOT POUNDS .244 .424 .567 .850 1.130 1.678 2.272 2.717 3.652 5.793 7.575 9.109 10.790 12.538 14.617 18.974 28.554 40.483

LENGTH IN FEET GALLONS CONTAINING IN ONE ONE CUBIC LINEAL FOOT FOOT 2526.000 1383.800 754.360 473.910 270.030 166.620 96.275 70.733 49.913 30.077 19.479 14.565 11.312 9.030 7.198 4.984 2.878 1.826

.0030 .0054 .0099 .0158 .0277 .0449 .0777 .1058 .1743 .2487 .3840 .5136 .6613 .8284 1.0393 1.5008 2.5988 4.0963

BARLOW’S FORMULA Barlow’s Formula is a safe, easy method for finding the relationship between internal fluid pressure and stress in the pipe wall. The formula predicts bursting pressures that have been found to be safely within the actual test bursting pressures. It is interesting to note that the formula uses the “outside diameter” of pipe and is sometimes referred to as the “outside diameter formula.” P=2XtXS D where: P S D t

= = = =

internal units pressure, psi unit stress, psi outside diameter of pipe, in. wall thickness, in.

39

PIPE AND WATER WEIGHT PER LINE FOOT WEIGHT OF:

NOM. PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24 30

WEIGHT OF:

STD. PIPE

WATER

XS PIPE

WATER

.851 1.131 1.679 2.273 2.718 3.653 5.794 7.580 9.110 10.790 14.620 18.980 28.560 40.500 49.600 54.600 62.600 70.600 78.600 94.600 118.700

.132 .231 .374 .648 .882 1.453 2.073 3.200 4.280 5.510 8.660 12.510 21.680 34.100 49.000 59.700 79.100 101.200 126.000 183.800 291.000

1.088 1.474 2.172 2.997 3.632 5.022 7.662 10.250 12.510 14.990 20.780 28.580 43.400 54.700 65.400 72.100 82.800 93.500 104.100 125.500 157.600

.101 .187 .311 .555 .765 1.278 1.835 2.860 3.850 4.980 7.880 11.290 19.800 32.300 47.000 57.500 76.500 98.300 122.800 179.900 286.000

WEIGHT PER FOOT OF SEAMLESS BRASS AND COPPER PIPE NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

40

REGULAR

EXTRA STRONG

YELLOW BRASS

RED BRASS

COPPER

YELLOW BRASS

RED BRASS

COPPER

0.91 1.23 1.73 2.56 3.04 4.01

0.93 1.27 1.78 2.63 3.13 4.12

0.96 1.30 1.82 2.69 3.20 4.22

1.19 1.62 2.39 3.29 3.99 5.51

1.23 1.67 2.46 3.39 4.10 5.67

1.25 1.71 2.51 3.46 4.19 5.80

HEAT LOSES FROM HORIZONTAL BARE STEEL PIPE (BTU per hour per linear foot at 70˚ F room temperature) NOM. PIPE SIZE

HOT WATER (180˚F)

STEAM 5 PSIG (20 PSIA)

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4

60 73 90 112 126 155 185 221 244 279

96 118 144 179 202 248 296 355 401 448

TOTAL THERMAL EXPANSION OF PIPING MATERIAL IN INCHES PER 100 FT. ABOVE 32˚F TEMPERATURE ˚F

CARBON AND CARBON MOLY STEEL

CAST IRON

COPPER

BRASS AND BRONZE

WROUGHT IRON

32 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

0 0.5 0.8 1.2 1.7 2.0 2.5 2.9 3.4 3.8 4.3 4.8 5.3 5.9 6.4 7.0 7.4 8.0 8.5 9.1

0 0.5 0.8 1.2 1.5 1.9 2.3 2.7 3.1 3.5 3.9 4.4 4.8 5.3 5.8 6.3 – – – –

0 0.8 1.4 2.0 2.7 3.3 4.0 4.7 5.3 6.0 6.7 7.4 8.2 9.0 – – – – – –

0 0.8 1.4 2.0 2.6 3.2 3.9 4.6 5.2 5.9 6.5 7.2 7.9 8.5 – – – – – –

0 0.5 0.9 1.3 1.7 2.2 2.6 3.1 3.6 4.1 4.6 5.2 5.6 6.1 6.7 7.2 – – – –

41

Carbon Steel Tubing Data Steel tubing is called out by outside diameter and wall thickness. For hydraulic plumbing a low carbon seamless steel tubing should be used which can be bent and flared without cracking. Order “hydraulic grade” tubing. Pressure ratings in this table are based on a tubing with tensile strength of 55,000 PSI, and were calculated by Barlow’s formula: P = 2t x S ÷ O, in which P = burst strength in PSI, t = wall thickness, S = tensile strength in PSI, and O = outside diameter. This formula may be used to calculate tubing sizes not listed. All dimensions in the table are in inches. For hydraulic plumbing, a safety factor of at least 6 should be used and ratings for this factor are shown in the table. For pressure rating at other safety factors, take burst PSI and divide by desired safety factor. Tube O.D. 1/8

3/16 1/4

5/16

3/8

1/2

5/8

3/4

7/8

1

Wall Thick. .028 .032 .035 .032 .035 .035 .042 .049 .058 .065 .035 .042 .049 .058 .065 .035 .042 .049 .058 .065 .035 .042 .049 .058 .065 .072 .083 .035 .042 .049 .058 .065 .072 .083 .095 .049 .058 .065 .072 .083 .095 .109 .049 .058 .065 .072 .083 .095 .109 .049 .058 .065 .072 .083 .095 .109 .120

*Safety factor of 6.

42

Tube I.D. .069 .061 .055 .1235 .1175 .180 .166 .152 .134 .120 .2425 .2285 .2145 .1965 .1825 .305 .291 .277 .259 .245 .430 .416 .402 .384 .370 .356 .334 .555 .541 .527 .509 .495 .481 .459 .435 .652 .634 .620 .606 .584 .560 .532 .777 .759 .745 .731 .709 .685 .657 .902 .884 .870 .856 .834 .810 .782 .760

Inside Area .00373 .00292 .00237 .01197 .01084 .02543 .02163 .01814 .01410 .01130 .04616 .04099 .03612 .03031 .02615 .07302 .06647 .06023 .05266 .04712 .14515 .13585 .12686 .11575 .10747 .09949 .08757 .24180 .22975 .21802 .20338 .19234 .18162 .16538 .14854 .33371 .31554 .30175 .28128 .26773 .24618 .22217 .47393 .45222 .43569 .41947 .39460 .36834 .33884 .63868 .61344 .59417 .57520 .54601 .51504 .48005 .45342

**Safety factor of 8.

Burst PSI 24,640 28,160 30,800 18,773 20,533 15,400 18,480 21,560 25,520 28,600 12,320 14,784 17,248 20,416 22,880 10,267 12,320 14,373 17,013 19,067 7700 9240 10,780 12,760 14,300 15,840 18,260 6160 7392 8624 10,208 11,440 12,672 14,608 16,720 7187 8507 9533 10,560 12,173 13,933 15,987 6160 7291 8171 9051 10,434 11,943 13,703 5390 6380 7150 7920 9130 10,450 11,990 13,200

Working PSI @ 6 * 4107 4693 5133 3130 3422 2567 3080 3593 4253 4767 2053 2464 2875 3403 3813 1711 2053 2396 2835 3178 1283 1540 1797 2127 2383 2640 3043 1027 1232 1437 1701 1907 2112 2435 2787 1198 1418 1589 1760 2029 2322 2664 1027 1215 1362 1509 1739 1990 2284 898 1063 1192 1320 1522 1742 1998 2200

Table continued on next page.

Working PSI @ 8 ** 3080 3520 3850 2347 2567 1925 2310 2695 3190 3575 1540 1848 2156 2552 2860 1283 1540 1797 2127 2383 963 1155 1348 1595 1788 1980 2283 770 924 1078 1276 1430 1584 1826 2090 898 1063 1192 1320 1522 1742 1998 770 911 1021 1131 1304 1493 1713 674 798 894 990 1141 1306 1500 1650

THIS TABLE IS CONTINUED FROM THE PRECEDING PAGE Tube O.D. 1 1/4

1 1/2

1 3/4

2

Wall Thick. .049 .058 .065 .072 .083 .095 .109 .120 .065 .072 .083 .095 .109 .120 .065 .072 .083 .095 .109 .120 .134 .065 .072 .083 .095 .109 .120 .134

Tube I.D. 1.152 1.134 1.120 1.106 1.084 1.060 1.032 1.010 1.370 1.356 1.334 1.310 1.282 1.260 1.620 1.606 1.584 1.560 1.532 1.510 1.482 1.870 1.856 1.834 1.810 1.782 1.760 1.732

Inside Area 1.0418 1.0095 .98470 .96024 .92242 .88203 .83604 .80078 1.4734 1.4434 1.3970 1.3471 1.2902 1.2463 2.0602 2.0247 1.9696 1.9104 1.8424 1.7899 1.7241 2.7451 2.7041 2.6404 2.5717 2.4928 2.4316 2.3549

Burst PSI 4312 5104 5720 6336 7304 8360 9592 10,560 4767 5280 6087 6967 7993 8800 4086 4526 5217 5971 6851 7543 8423 3575 3960 4565 5225 5995 6600 7370

Working PSI @ 6 * 719 851 953 1056 1217 1393 1600 1760 794 880 1014 1161 1332 1467 681 754 870 995 1142 1257 1404 596 660 761 871 1000 1100 1228

Working PSI @ 8 ** 539 638 715 792 913 1045 1200 1320 596 660 761 871 1000 1100 511 566 652 746 856 943 1053 447 495 571 653 749 825 921

Copper Tubing Data Burst pressures are calculated by Barlow’s formula: P = 2t x S ÷ O, in which P is burst pressure PSI, t is tubing wall thickness, S is ultimate strength of material (32,000 PSI for copper); O is outside diameter of tubing. Tube O.D. 1/4 5/16 3/8

1/2

5/8

3/4

7/8 1 1 1/8 1 1/4 1 3/8

Wall Thick. .030† .049 .032† .049 .032† .058 .072 .032† .049 .058 .072 .035† .049 .065 .035† .049 .065 .045† .065 .065 .050† .083 .055†

Tube I.D. .190 .152 .249 .215 .311 .259 .231 .436 .402 .384 .356 .555 .527 .495 .680 .652 .620 .785 .745 .870 1.025 1.084 1.265

Inside Area .02834 .01814 .04848 .03612 .07593 .05266 .04189 .14922 .12686 .11575 .09949 .24180 .21801 .19234 .36298 .33371 .30175 .48374 .43570 .59417 .82474 .92242 1.2562

Burst PSI 7680 12,544 6554 10,035 5461 9889 12,288 4096 6272 7424 5376 3584 5018 6656 2987 4181 5547 3291 4754 4160 2844 4250 2560

Working PSI @ 6 * 1280 2090 1092 1673 910 1650 2048 683 1045 1237 896 597 836 1109 498 697 924 549 792 693 474 708 427

Working PSI @ 8 ** 960 1568 819 1254 683 1237 1536 512 784 928 672 448 627 832 373 523 693 411 594 520 356 531 320

*Safety factor of 6:1. **Safety factor of 8:1. †These are standard refrigeration sizes available at all mill supply houses.

43

Stainless Steel Tubing Data Stainless steel tubing is sometimes employed either to handle corrosive fluids or higher pressures. If assembled with flare-type fittings, great care must be used not to crack the tubing while flaring. Pressure ratings are based on an ultimate strength of 75,000 PSI, typical of Types 302, 303, 304, 309, 310, 316, 321 and 416. Types 202 and 440C have 100,000 PSI while Types 410 and 430 have only 60,000 PSI ultimate. In hydraulic systems a safety factor of at least 6 should be used if there is likely to be any shock in the system. To calculate working pressure at any safety factor, take burst strength and divide by desired safety factor. Pressure ratings were calculated by Barlow’s formula: P = 2t x S ÷ O, in which P is burst pressure in PSI, t is wall thickness, S is ultimate strength of tube material in PSI, O is tube O.D. All dimensions are in inches. Tube O.D. 1/8 3/16 1/4 5/16

3/8

1/2

5/8

3/4

7/8

1

1 1/4

1 1/2

Wall Thick. .032 .032 .035 .035 .049 .035 .049 .058 .035 .049 .058 .065 .035 .049 .058 .065 .072 .083 .049 .058 .065 .072 .083 .095 .049 .058 .065 .072 .083 .095 .049 .058 .065 .072 .083 .095 .109 .049 .058 .065 .072 .083 .095 .109 .083 .095 .109 .120 .095 .109 .120 .134

*Safety factor of 6:1

44

Tube I.D. .061 .124 .118 .180 .152 .243 .215 .197 .305 .277 .259 .245 .430 .402 .384 .370 .356 .334 .527 .509 .495 .481 .459 .435 .652 .634 .620 .606 .584 .560 .777 .759 .745 .731 .709 .685 .657 .902 .884 .870 .856 .834 .810 .782 1.084 1.060 1.032 1.010 1.310 1.282 1.260 1.232

Inside Area .00292 .01197 .01084 .02543 .01814 .04616 .03612 .03031 .07302 .06023 .05266 .04712 .14515 .12686 .11575 .10747 .09949 .08757 .21802 .20338 .19234 .18162 .16538 .14854 .33371 .31554 .30175 .28828 .26773 .24618 .47393 .45222 .43569 .41947 .39460 .36834 .33884 .63868 .61344 .59417 .57520 .54601 .51504 .48005 .92242 .88203 .83604 .80078 1.3471 1.2902 1.2463 1.1915

**Safety factor of 8:1

Burst PSI 38,400 25,600 28,000 21,000 29,400 16,800 23,520 27,840 14,000 19,600 23,200 26,000 10,500 14,700 17,400 19,500 21,600 24,900 11,760 13,920 15,600 17,280 19,920 22,800 9800 11,600 13,000 14,400 16,600 19,000 8400 9943 11,143 12,343 14,229 18,153 18,686 7350 8700 9750 10,800 12,450 14,250 16,350 9960 11,400 13,080 14,400 9500 10,900 12,000 13,400

Working PSI @ 6 * 6400 4267 4667 3500 4900 2800 3920 4640 2333 3267 3867 4333 1750 2450 2900 3250 3600 4150 1960 2320 2600 2880 3320 3800 1633 1933 2167 2400 2767 3167 1400 1657 1857 2057 2371 3025 3114 1225 1450 1625 1800 2075 2375 2725 1660 1900 2180 2400 1583 1817 2000 2233

Working PSI @ 8 ** 4800 3200 3500 2625 3675 1000 2940 3480 1750 2456 2900 3250 1313 1842 2175 2438 2700 3113 1470 1740 1950 2160 2490 2850 1225 1450 1625 1800 2075 2375 1050 1243 1393 1543 1779 2269 2336 919 1088 1219 1350 1556 1781 2044 1245 1425 1635 1800 1188 1363 1500 1675

Face-to-Face and End-to-End Dimensions of Ferrous Valves AMERICAN NATIONAL STANDARD FACE-TO-FACE AND END-TO-END DIMENSIONS OF FERROUS VALVES ANSI B 16 10–1973 2.0 SIZE

5.0

2.1 The size of the valves in the following tables is indicated by the corresponding “normal valve size”. Ventun valves have a size designation using normal valve sizes for each end with a normal seat port for a third size in between the two end sizes.

5.1 The basic flange-edge to flange-edge dimension is the distance between the surfaces from which the basic flange thickness is determined.

3.0

FACE-TO-FACE DIMENSIONS FOR REGULAR STANDARD FACINGS*

3.1 The face-to-face dimension for flanged valves is the distance between the faces of the connecting end flanges upon which the gaskets are actually compressed. This is sometimes called “contact surface-to-contact surface dimension”. Dimensions for angle valves are center-toface which is the distance between the centerline of the port to the face of the connecting end flange upon which the gasket is actually compressed. This is sometimes called “center-to-contact surface dimension”. 3.2 Flanges for cast-iron Class 125 valves are plain flat faced. The flanges of cast-iron Class 250 and steel Class 150 and 300 valves have 1/16 in. raised faces, which are included in the face-to-face dimensions. When Class 150 and 300 valves are required with plain faces, either the full thickness of flange or the thickness with 1/16 in. raised face removed may be furnished unless otherwise specified by the customer. Users are reminded that removing the 1/16 in. raised faces will make the face-to-face dimensions nonstandard.

APPLYING OTHER STANDARD OR SPECIAL FACINGS*

5.2 Ring Joints. The “X” dimensions given in Table 8 include the depth of grooves which are added to the basic flange-edge to flange-edge dimensions to establish the face-to-face dimension. For approximate distances between flanges with ring joints when rings are compressed, see dimension “S”, Table 8. For calculating the “laying length” of valves with ring joints, the “S” dimension given in Table 8 must be added. 5.3 When it is desired to provide for a special facing on a flanged valve, the basic flange-edge to flange-edge dimensions must be determined and facing height or depth added to it to establish the new face-to-face. When a special facing is applied to a valve having a plain face, or a 1/16 in. raised face, no deductions are made from the dimensions in the tables. The additions for the special facing are applied directly to the table dimensions. 1/16 in. raised faces are cut from the basic flange thickness and, therefore, face-to-face and basic flange-edge to flange-edge is the same dimension.

The flanges of cast-iron Class 800 hydraulic and steel Class 400 and higher pressure valves have 1/4 in. raised faces which are included in the face-to-face dimensions.

When a special facing is applied to a valve having 1/4 in. raised face, the height of the two raised faces (1/2 in.) must be deducted from the dimensions given in the tables. The additions for the special facing are added to this dimension (basic flange-edge to flange-edge), to determine the new face-to-face dimension.

4.0 END-TO-END DIMENSIONS**

6.0 TOLERANCE

4.1 The end-to-end dimension for buttwelding end steel valves is the distance between the root faces of the welding lips.

6.1 A plus or minus tolerance of 1/16 in. shall be allowed on all face-to-face and end-to-end dimensions of valves 10 in. and smaller and a plus or minus tolerance of 1/8 in. for sizes 12 in. and larger.

4.2 The end-to-end dimensions of bolted bonnet welding end steel valves, except Class 150 gate valves, Class 300 plug valves, Class 400 and 600 round port full bore plug valves, and control valves are the same as the face-to-face dimensions given for flanged end raised face steel valves. Pressure seal or flangeless bonnet welding end valves may be made to these dimensions or have shorter end-to-end dimensions as given in Tables 4, 5, 6, and 7 at manufacturer’s option.

6.2 The tolerances on center-to-face dimensions of angle valves are one-half (1/2) of those listed in Par. 6.1. ____________ *See Fig 1. **See Fig 2.

45

* Example of Special Facing A 10” Class 900 steel gate valve is desired with a recessed bevel 3/8” deep to accommodate a lens gasket. From Table 5 Column 2 is found the face-to-face dimension of 33” for a 10” Class 900 gate valve having regular stock facing of 1/4” raised face. In accordance with Paragraph 5, the 1/4” is deducted from both flanges, resulting in a basic flange-edge to flange-edge dimension of 32 1/2”. The 3/8” deep recessed bevel is added for each flange to the basic flangeedge to flange-edge dimension resulting in a new face-to-face dimension of 33 1/4”. SPECIAL FACINGS (SEE PARAGRAPH 5) BASIC FLANGE-EDGE TO FLANGE-EDGE FACE-TO-FACE* DIMENSION ADDED THICKNESS TO BE SUCH THAT SPECIAL FACING WILL NOT CUT INTO THE MINIMUM FLANGE THICKNESS

1/4" REGULAR STANDARD FACING

33"

TABLE 3 COLUMN 2

BASIC FLANGE-EDGE TO FLANGE-EDGE 32 1/2" (SEE PARAGRAPH 5)

3/8" FOR LENS RECESS 33 1/4"

NEW FACE-TO-FACE

1/4" REGULAR STANDARD FACING

3/8" FOR LENS RECESS

FIG. 1 – (Concluded)

ROOT FACE END-TO-END DIMENSION

(a) Plain Bevel

ROOT FACE END-TO-END DIMENSION

(b) Compound Bevel FIG. 2 – Welding Ends and Their Application

46

TABLE 11 CLASSES 150 TO 2500 STEEL VALVES HAVING END FLANGES WITH RING JOINT FACINGS, END-TO-END DIMENSIONS

Note: RF Face to Face Dimension + X = RTJ Flanged Face to Face Dimension 90 Deg Pattern Valve Add 1/2 Value of X + Face to Face = RTJ Face to Face

Nom. Valve Size NPS. 1/2 3/4

1

2 Class 150 X S

3

4 Class 300 X S

5

6 Class 400 X S –0.06 (3) 0 0 0 0

0.12 0.16 0.16 0.16 0.16

7

8 Class 600 X S –0.06 (3) 0 0 0 0

9 10 Class 900 X S

11 12 Class 1500 X S

13 14 Class 2500 X S

0.12 0.16 0.16 0.16 0.16

0 0 0 0 0

0.16 0.16 0.16 0.16 0.16

0 0 0 0 0

0.16 0.16 0.16 0.16 0.16

0 0 0 0.12 0.12

0.16 0.16 0.16 0.12 0.12

47

1 1 1/4 1 1/2

– – 0.50 0.50 0.50

– – 0.16 0.16 0.16

0.44 0.50 0.50 0.50 0.50

0.12 0.16 0.16 0.16 0.16

2 2 1/2 3 4 5

0.50 0.50 0.50 0.50 0.50

0.16 0.16 0.16 0.16 0.16

0.62 0.62 0.62 0.62 0.62

0.22 0.22 0.22 0.22 0.22

0.12 0.12 0.12 0.12 0.12

0.19 0.19 0.19 0.22 0.22

0.12 0.12 0.12 0.12 0.12

0.19 0.19 0.19 0.19 0.19

0.12 0.12 0.12 0.12 0.12

0.12 0.12 0.16 0.16 0.16

0.12 0.12 0.12 0.12 0.12

0.12 0.12 0.12 0.12 0.12

0.12 0.25 0.25 0.38 0.50

0.12 0.12 0.12 0.16 0.16

6 8 10 12 14

0.50 0.50 0.50 0.50 0.50

0.16 0.16 0.16 0.16 0.12

0.62 0.62 0.62 0.62 0.62

0.22 0.22 0.22 0.22 0.22

0.12 0.12 0.12 0.12 0.12

0.22 0.22 0.22 0.22 0.22

0.12 0.12 0.12 0.12 0.12

0.19 0.19 0.19 0.19 0.19

0.12 0.12 0.12 0.12 0.38

0.16 0.16 0.16 0.16 0.16

0.25 0.38 0.38 0.62 0.75

0.12 0.16 0.16 0.19 0.22

0.50 0.62 0.88 0.88 –

0.16 0.19 0.25 0.31 –

16 18 20 22 24

0.50 0.50 0.50 0.50 (1) 0.50

0.12 0.12 0.12 0.12 (2) 0.12

0.62 0.62 0.75 0.88 (1) 0.88

0.22 0.22 0.22 0.25 0.25

0.12 0.12 0.25 0.38 (1) 0.38

0.22 0.22 0.22 0.25 0.25

0.12 0.12 0.25 0.38 (1) 0.38

0.19 0.19 0.19 0.22 0.22

0.38 0.50 0.50 – 0.75

0.16 0.19 0.19 – 0.22

0.88 0.88 0.88 – 1.12

0.31 0.31 0.38 – 0.44

– – – – –

– – – – –

TABLE 1 CLASS 125 CAST IRON FLANGED AND CLASS 150 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 1

2

3 4 Class 125 Cast Iron

5

6

Flanged End (Flat Face) Plug Globe, Lift Check, Round and Angle Port, Swing and Full Check, Lift Bore (1) Check, A A D – – – – – – – – – – – – 5.50 – –

Nom. Valve Size, NPS 1/4 3/8 1/2 3/4 1

Gate, Solid Wedge, Regular and and Double Short Venturi Disc, Pattern Pattern A A A – – – – – – – – – – – – – 5.50 5.50 (3)

1 1/4 1 1/2 2 2 1/2 3

– – 7.00 7.50 8.00

– 6.50 7.00 7.50 8.00

6.50 (3) 6.50 (3) 7.50 (3) 8.25 (3) 9.00 (3)

6.00 6.50 7.50 8.25 9.00

– – 8.00 8.50 9.50

– – 4.00 4.25 4.75

4 5 6 8 10

9.00 10.00 10.50 11.50 13.00

9.00 10.00 10.50 11.50 13.00

9.00 (3) 14.00 (3) 15.50 18.00 21.00

12.00 15.00 18.00 22.00 26.00

11.50 13.00 14.00 19.50 24.50

5.75 6.50 7.00 9.75 12.25

12 14 16 18 20

14.00 15.00 (2) 16.00 (2) 17.00 (2) 18.00 (2)

14.00 – – – –

24.00 27.00 30.00 34.00 36.00

30.00 27.50 13.75 – 31.00 15.50 – 36.00 (5) 18.00 – – – – – –

22 24 26 28 30

– 20.00 (2) – – –

32 34 36

48

– – –

7

8 9 10 Class 150 Steel Flanged End (0.06 in. Raised Face) and Welding End Gate Plug Solid Wedge, and Double Disc, Conduit A A 4.00 – 4.00 – 4.25 – 4.62 – 5.00 – 5.50 6.50 7.00 7.50 8.00

Solid Wedge, Double Disc, and Short Conduit Pattern B A 4.00 – 4.00 – 4.25 – 4.62 – 5.00 5.50

– 5.50 – 6.50 7.00 8.50 7.50 9.50 8.00 11.12

– 6.50 7.00 7.50 8.00

9.00 9.00 12.00 10.00 – 15.00 10.50 10.50 15.88 11.50 11.50 16.50 13.00 13.00 18.00

9.00 10.00 10.50 11.50 13.00

14.00 15.00 16.00 17.00 18.00

14.00 15.00 16.00 17.00 18.00

19.75 22.50 24.00 26.00 28.00

14.00 – – – –

20.00 20.00 22.00 24.00 26.00

30.00 32.00 34.00 (6) 36.00 (6) 36.00 (6)

– – – – –

– 42.00 (4) – – 51.00 (4)

– – – – –

– – – – –

– – – – –

– 20.00 22.00 24.00 24.00

– – – – –

– – –

– – – – 63.00 (4) –

– – –

– – –

– 28.00 38.00 (6) – – 30.00 40.00 (6) 40.00 28.00 32.00 40.00 (6) –

TABLE 1 CLASS 125 CAST IRON FLANGED AND CLASS 150 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 11

15 16 17 Class 150 Steel Flanged End (0.06 in. Raised Face) and Welding End Plug Globe, Lift Check, Short Round and Angle Y-Globe Nom. and Port, Swing and and Valve Regular Regular Venturi Full Check Lift Y-Swing Size, Pattern Pattern Pattern Bore (1) Check, Check, NPS A B A A A and B D and E A and B 1/4 – – – – 4.00 2.00 – 3/8 – – – – 4.00 2.00 – 1/2 – – – – 4.25 2.25 5.50 3/4 – – – – 4.62 2.50 6.00 1 – – – 7.00 5.00 2.75 6.50 1 1/4 1 1/2 2 2 1/2 3

– – – – –

4 5 6 8 10

12.00 15.00 15.50 18.00 21.00

12 14 16 18 20 22 24 26 28 30 32 34 36

12

– – 10.50 12.00 13.00

14

– – – 8.75 7.00 10.50 – 11.75 8.00 13.50

5.50 6.50 8.00 8.50 9.50

3.00 7.25 3.25 8.00 4.00 9.00 4.25 11.00 4.75 12.50

18

19

20

21

Flanged End Welding End Ball

Long Short Long Short Pattern Pattern Pattern Pattern A A B B – – – – – – – – 4.25 4.25 – 5.50 4.62 4.62 – 6.00 5.00 5.00 – 6.50 5.50 6.50 7.00 7.50 8.00

5.50 – 7.00 6.50 7.50 7.50 7.00 8.50 8.50 7.50 9.50 9.50 8.00 11.12 11.12

9.00 17.00 11.50 – – 14.00 (7) 15.50 – 16.00 (7) 18.00 – 19.50 21.00 – 24.50

5.75 7.00 8.00 9.75 12.25

24.00 25.00 27.00 – 30.00 – 34.00 – 36.00 –

24.00 27.00 30.00 34.00 36.00

– – – – –

27.50 31.00 36.00 (8) 38.50 (9) 38.50 (9)

13.75 30.50 24.00 14.00 25.00 19.75 15.50 – 27.00 15.00 30.00 22.50 18.00 – 30.00 16.00 33.00 24.00 – – 34.00 – 36.00 26.00 – – 36.00 – 39.00 28.00

– 42.00 – – –

– 42.00 – – –

– – – – –

42.00 (9) 51.00 (9) 51.00 (9) 57.00 (9) 60.00 (9)

– – – – –

– – – – –

– – –

– – 77.00 (9)

– – –

– – –

– – –

14.00 15.00 18.00 20.50 22.00

13

– – – – – – – –

– – –

14.50 9.00 9.00 12.00 – – – – 18.50 15.50 10.50 18.00 23.50 18.00 11.50 20.50 26.00 21.00 13.00 22.00

– 42.00 – – – – – –

12.00 – 15.88 16.50 18.00

– – – – –

43.00 – 45.00 32.00 49.00 – 53.00 – 55.00 –

– – –

60.00 64.00 68.00

– – –

49

TABLE 2 CLASS 250 CAST IRON FLANGED AND CLASS 300 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 1

Nom. Valve Size, NPS 1/2 3/4 1 1 1/4 1 1/2

Gate, Solid Wedge, and Double Disc, A – – – – –

2 8.50 2 1/2 9.50 3 11.12 4 12.00 5 15.00 6 8 10 12 14

15.88 16.50 18.00 19.75 22.50

16 18 20 22 24

24.00 26.00 28.00 – 31.00

26 28 30 32 34 36

50

– – – – – –

2

3 4 5 Class 250 Cast Iron Flanged End (0.06 in. Raised Face) Plug

6

7

8 9 Class 300 Steel Flanged and Welding End Ball

Short Regular Venturi Pattern Pattern Pattern A A A – – – – – – – 6.25 – – – – – 7.50 –

Globe, Lift Check, and Swing Check, A – – – – –

Angle and Lift Check, D – – – – –

7.25 8.00 9.25 10.50 –

8.50 9.50 11.12 12.00 15.25

10.50 11.50 12.50 14.00 15.75

5.25 5.75 6.25 7.00 7.88

8.50 9.50 11.12 12.00 –

8.50 9.50 11.12 12.00 –

8.50 9.50 11.12 12.00 –

14.88 – 22.38 25.50 –

16.75 19.75 23.50 28.00 –

17.50 21.00 24.50 28.00 –

8.75 10.50 12.25 14.00 –

15.88 19.75 22.38 25.50 30.00

15.88 16.50 18.00 19.75 22.50

18.00 20.50 22.00 25.00 30.00

24.00 26.00 28.00 – 32.00

33.00 36.00 39.00 43.00 45.00

– – – – –

– – – – –

– – – – – –

– – – – – –

– – – – – 15.88 16.50 18.00 19.75 30.00 33.00 36.00 39.00 44.00 45.00 – – – – – –

Long Short Long Pattern Pattern Pattern A A and B A 5.50 5.50 – 6.00 6.00 – 6.50 6.50 – 7.00 7.00 – 7.50 7.50 7.50

– – – – –

– – – – –

33.00 36.00 39.00 43.00 45.00

– – – – – –

– – – – – –

49.00 53.00 55.00 60.00 64.00 68.00

– – – – – –

49.00 53.00 55.00 60.00 64.00 68.00

TABLE 2 CLASS 250 CAST IRON FLANGED AND CLASS 300 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS

Nom. Valve Size, NPS 1/2 3/4 1 1 1/4 1 1/2

10

11

Gate, Solid Wedge, Double Disc, and Conduit, A and B 5.50 (1) 6.00 (1) 6.50 (1) 7.00 (1) 7.50

Short and Venturi Pattern A – – 6.25 (2) – 7.50 (2)

2 8.50 2 1/2 9.50 3 11.12 4 12.00 5 15.00

12

14 15 16 Class 300 Steel Flanged End (0.06 in. Raised Face) and Welding End Plug Short and Venturi Pattern A – – – – –

8.50 9.50 11.12 12.00 –

10.50 (2) 12.00 (2) 13.00 (2) 14.00 (2) –

13

Regular Pattern A – – – – – – – – – –

17

Round Port, Full Bore A and B – – 7.50 – 9.50

Globe, and Lift Check, A and B 6.00 7.00 8.00 8.50 9.00

Angle and Lift Check, D and E 3.00 3.50 4.00 4.25 4.50

Swing Check, A and B – – 8.50 9.00 9.50

11.12 13.00 15.25 18.00 –

10.50 11.50 12.50 14.00 15.75

5.25 5.75 6.25 7.00 7.88

10.50 11.50 12.50 14.00 15.75

22.00 27.00 32.50 38.00 –

17.50 22.00 24.50 28.00 –

8.75 11.00 12.25 14.00 –

17.50 21.00 24.50 28.00 33.00

6 8 10 12 14

15.88 16.50 18.00 19.75 30.00

15.88 16.50 18.00 19.75 30.00 (3)

18.00 20.50 22.00 25.00 30.00 (3)

15.88 19.75 22.38 28.00 30.00

16 18 20 22 24

33.00 36.00 39.00 43.00 45.00

33.00 (3) 36.00 (3) 39.00 (3) 43.00 (3) 45.00 (3)

33.00 (3) 36.00 (3) 39.00 (3) 43.00 (3) 45.00 (3)

33.00 36.00 39.00 43.00 45.00

– – – – –

– – – – –

– – – – –

34.00 38.50 40.00 44.00 53.00

26 28 30 32 34 36

49.00 53.00 55.00 60.00 64.00 68.00

49.00 (3) 53.00 (3) 55.00 (3) 60.00 (3) 64.00 (3) 68.00 (3)

49.00 (3) 53.00 (3) 55.00 (3) 60.00 (3) 64.00 (3) 68.00 (3)

49.00 53.00 55.00 60.00 64.00 68.00

– – – – – –

– – – – – –

– – – – – –

53.00 59.00 62.75 – – 82.00

51

52

TABLE 4 CLASS 800 CAST IRON FLANGED AND CLASS 600 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 1

2 3 Class 800 Cast Iron Flanged End (0.25 in. Raised Face)

Nom. Valve Size, NPS 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5

4

Ball

Gate, Solid Wedge and Double Disc A

Plug A

Swing Check A

Long Pattern A and B

– – – – – 11.50 13.00 14.00 17.00 –

– – – – – 11.50 13.00 14.00 17.00 –

– – – – – 11.50 13.00 14.00 17.00 –

6.50 7.50 8.50 9.00 9.50 11.50 13.00 14.00 17.00 –

5

8 9 10 11 12 Class 600 Steel Flanged End (0.25 in. Raised Face) and Welding End Gate Plug Globe, Solid Globe, Lift Check, Wedge, Lift Check, and Angle Double and Swing and Disc, and Regular Round Round Swing Check, Lift Conduit, Short and Bore, Bore, Check, Short Check, Long Pattern Venturi Full Full Long Pattern Long Pattern (1) Pattern Port Port Pattern (1) Pattern A and B B A and B A B A and B B D and E 6.50 (2) 7.50 (2) 8.50 9.00 9.50 11.50 13.00 14.00 17.00 20.00

6

– – 5.25 5.75 6.00 7.00 8.50 10.00 12.00 15.00

7

– – 8.50 (4) 9.00 (4) 9.50 11.50 13.00 14.00 17.00 –

– – 10.00 – 12.50 13.00 15.00 17.50 20.00 –

– – – – – – – – 22.00 –

6.50 7.50 8.50 9.00 9.50 11.50 13.00 14.00 17.00 20.00

– – 5.25 5.75 6.00 7.00 8.50 10.00 12.00 15.00

3.25 3.75 4.25 4.50 4.75 5.75 6.50 7.00 8.50 10.00

13

Angle and Lift Check, Short Pattern (1) E – – – – – 4.25 5.00 6.00 7.00 8.50

TABLE 4 CLASS 800 CAST IRON FLANGED AND CLASS 600 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 1

2 3 Class 800 Cast Iron Flanged End (0.25 in. Raised Face)

Nom. Valve Size, NPS 6 8 10 12 14

Gate, Solid Wedge and Double Disc A 22.00 26.00 31.00 33.00 –

Plug A 22.00 26.00 31.00 33.00 –

4

Ball

Swing Check A 22.00 26.00 31.00 33.00 –

Long Pattern A and B 22.00 26.00 31.00 33.00 35.00

5

8 9 10 11 12 Class 600 Steel Flanged End (0.25 in. Raised Face) and Welding End Gate Plug Globe, Solid Globe, Lift Check, Wedge, Lift Check, and Angle Double and Swing and Disc, and Regular Round Round Swing Check, Lift Conduit, Short and Bore, Bore, Check, Short Check, Long Pattern Venturi Full Full Long Pattern Long Pattern (1) Pattern Port Port Pattern (1) Pattern A and B B A and B A B A and B B D and E 22.00 18.00 22.00 26.00 28.00 22.00 18.00 11.00 26.00 23.00 26.00 31.25 33.25 26.00 23.00 13.00 31.00 28.00 31.00 37.00 40.00 31.00 28.00 15.50 33.00 32.00 33.00 42.00 42.00 33.00 32.00 16.50 35.00 35.00 35.00 – – 35.00 (6) – –

53

16 18 20 22 24

– – – – –

– – – – –

– – – – –

39.00 43.00 47.00 51.00 55.00

39.00 43.00 47.00 51.00 55.00

26 28 30 32 34 36

– – – – – –

– – – – – –

– – – – – –

57.00 61.00 65.00 70.00 76.00 82.00

57.00 61.00 65.00 70.00 (3) 76.00 (3) 82.00 (3)

6

39.00 43.00 47.00 – 55.00 – – – – – –

7

39.00 43.00 (5) 47.00 (5) 51.00 (5) 55.00 (2)

– – – – –

– – – – –

39.00 (6) 43.00 (6) 47.00 (6) 51.00 (6) 55.00 (6)

57.00 (5) – 65.00 (5) 70.00 (5) 76.00 (5) 82.00 (5)

– – – – – –

– – – – – –

57.00 (6) 63.00 (6) 65.00 (6) – – 82.00 (6)

13

Angle and Lift Check, Short Pattern (1) E 10.00 – – – –

GENERAL NOTES: (a) Dimensions are in inches (b) See Table 10 for adjustments to tabulated dimensions which may be required for certain flange fittings.

NOTES: (1) These dimensions apply to pressure seal or flangeless bonnet valves. They may be applied at the manufacturer’s option to valves with flanged bonnets. (2) Solid wedge only (3) Double disc and conduit only. (4) Regular pattern only. (5) Venturi pattern only. (6) Swing check only.

TABLE 5 CLASS 900 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 1

Nom. Valve Size, NPS 3/4 (2) 1 (2) 1 1/4 (2) 1 1/2 (2) 2 (2)

Gate Solid Wedge, Double Disc, and Conduit, Short Long Pattern Pattern (1) A and B B – – 10.00 (3) 5.50 11.00 (3) 6.50 12.00 (3) 7.00 14.50 8.50

4 5 6 7 8 Class 900 Steel Valves Flanged End (0.25 in. Raised Face) and Welding End Plug Globe, Globe, Lift Lift Check, Angle Check, and Angle and and Swing and Lift Regular Round Swing Check, Lift Check, and Port, Check, Short Check, Short Venturi Full Long Pattern Long Pattern Pattern Bore Pattern (1) Pattern (1) A and B A A and B B D and E E – – 9.00 – 4.50 – 10.00 (4) – 10.00 – 5.00 – 11.00 (4) – 11.00 – 5.50 – 12.00 (4) 14.00 12.00 – 6.00 – 14.50 (4) 15.00 14.50 – 7.25 –

Long Pattern Aand B – 10.00 11.00 12.00 14.50

2 1/2 (2) 3 4 5 6

16.50 15.00 18.00 22.00 24.00

10.00 12.00 14.00 17.00 20.00

16.50 (4) 15.00 (4) 18.00 (5) – 24.00

8 10 12 14 16

29.00 33.00 38.00 40.50 44.50

26.00 31.00 36.00 39.00 43.00

18 20 22 24

48.00 52.00 – 60.00

54

2

– – – –

3

17.00 18.50 22.00 – 29.00

9

Ball

16.50 15.00 18.00 22.00 24.00

10.00 12.00 14.00 17.00 20.00

8.25 7.50 9.00 11.00 12.00

– 6.00 7.00 8.50 10.00

16.50 15.00 18.00 – 24.00

29.00 32.00 33.00 38.00 38.00 44.00 – – 44.50 (5) –

29.00 33.00 38.00 40.50 44.50 (6)

26.00 31.00 36.00 39.00 43.00

14.50 16.50 19.00 20.25 26.00

13.00 15.50 18.00 19.50 –

29.00 33.00 38.00 40.50 44.50

– 52.00 (5) – –

48.00 (6) 52.00 (6) – 61.00 (6)

– – – –

– – – –

29.00 32.50 – 39.00

– – – –

48.00 52.00 – 61.00

TABLE 6 CLASS 1500 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 1

Nom. Valve Size, NPS 1/2 3/4 1 1 1/4 1 1/2

4 5 6 7 Class 1500 Steel Flanged End (0.25 in. Raised Face) and Welding End Globe, Gate Plug Globe, Lift Check, Solid Lift Check, and Angle Wedge, and Swing and Double Regular Round Swing Check, Lift Disc Short and Port, Check, Short Check, and Pattern Venturi Full Long Pattern Long Conduit (1) Pattern Bore Pattern (1) Pattern A and B B A and B A A and B B D and E – – – – 8.50 (5) – 4.25 – – – – 9.00 – 4.50 10.00 (2) 5.50 10.00 (3) – 10.00 – 5.00 11.00 (2) 6.50 11.00 (3) – 11.00 – 5.50 12.00 (2) 7..00 12.00 (3) – 12.00 – 6.00

2 14.50 2 1/2 16.50 3 18.50 4 21.50 5 26.50

2

3

8

Ball

Long Pattern A and B – – – – –

8.50 10.00 12.00 16.00 19.00

14.50 (3) 16.50 (3) 18.50 (3) 21.50 (3) –

15.38 17.88 20.62 24.62 –

14.50 16.50 18.50 21.50 26.50

8.50 10.00 12.00 16.00 19.00

7.25 8.25 9.25 10.75 13.25

14.50 16.50 18.50 21.50 –

31.00 35.00 42.00 48.00 –

27.75 32.75 39.00 44.50 49.50

22.00 28.00 34.00 39.00 42.00

13.88 16.38 19.50 22.25 24.75

27.75 32.75 39.00 44.50 49.50

54.50 (6) 60.50 (6) 65.50 (6) – 76.50 (6)

47.00 – – – –

6 8 10 12 14

27.75 32.75 39.00 44.50 49.50

22.00 28.00 34.00 39.00 42.00

27.75 32.75 39.00 44.50 –

16 18 20 22 24

54.50 60.50 65.50 – 76.50

47.00 53.00 58.00 – –

54.50 (4) – – – –

– – – – –

– – – – –

54.50 – – – –

55

TABLE 7 CLASS 2500 STEEL FLANGED AND BUTTWELDING END VALVES, FACE-TO-FACE AND END-TO-END DIMENSIONS 1

4 5 6 Class 2500 Steel Flanged End (0.25 in. Raised Face) and Welding End Globe, Gate Globe, Lift Check, Solid Lift Check, and Angle Wedge, and Swing and and Double Swing Check, Lift Nominal Disc, Short Plug, Check, Short Check, Valve Long Pattern Regular Long Pattern Long Size, Pattern (1) Pattern Pattern (1) Pattern NPS A and B B A and B A and B B D and E 1/2 10.38 (2) – – 10.38 – 5.19 3/4 10.75 (2) – – 10.75 – 5.38 1 12.12 (2) 7.31 12.12 12.12 – 6.06 1 1/4 13.75 (2) 9.12 – 13.75 – 6.88 1 1/2 15.12 (2) 9.12 15.12 15.12 – 7.56 2 17.75 11.00 17.75 17.75 11.00 8.88 2 1/2 3 4 5 6 8 10 12 14 16 18

2

3

7

Ball

Long Pattern A and B – – – – – 17.75

20.00 22.75 26.50 31.25 36.00 40.25

13.00 14.50 18.00 21.00 24.00 30.00

20.00 22.75 26.50 31.25 36.00 40.25

20.00 22.75 26.50 31.25 36.00 40.25

13.00 14.50 18.00 21.00 24.00 30.00

10.00 11.38 13.25 15.62 18.00 20.12

20.00 22.75 26.50 – 36.00 40.25

50.00 56.00 – – –

36.00 41.00 44.00 49.00 55.00

50.00 56.00 – – –

50.00 56.00 – – –

36.00 41.00 – – –

25.00 28.00 – – –

50.00 56.00 – – –

GENERAL NOTES: (a) Dimensions are in inches. (b) See Table 10 for adjustments to tabulated dimensions which may be required for certain flange facings. NOTES: (1) These dimensions apply to pressure seal or flangeless bonnet valves. They may be applied at the manufacturer’s option to valves with flanged bonnets. (2) Solid wedge only.

56

TABLE 8 CLASSES 125 AND 250 CAST IRON AND CLASSES 150 TO 2500 STEEL WAFER TYPE VALVES, FACE-TO-FACE DIMENSIONS 1 Steel (1) Bonnetless Knife Gate, Class 150 Norm. Flange Valve Mating Size, NPS Dimensions 2 2 1/2 3 4 5 6

2 3 Cast Iron (2) Swing Check, Single and Dual Plate, Installation Between Standard ANSI Flanges Class 125 250

4

5

6

7

8

9

10 Steel

11

12

13

14

15

16

900

1500

Swing Check, Single and Dual Plate, Installation Between Standard ANSI Flanges (3) 150

300

400

Class 600 900 Long Pattern (4)

1500

2500

150

300

Class 400 600 Short Pattern (5)

1.88 – 2.00 2.00 2.25 2.25

2.12 2.38 2.62 2.62 3.25 3.75

2.12 2.38 2.62 2.62 3.25 3.75

2.38 2.62 2.88 2.88 – 3.88

2.38 2.62 2.88 2.88 – 3.88

2.38 2.62 2.88 3.12 – 5.38

2.38 2.62 2.88 3.12 – 5.38

2.75 3.25 3.25 4.00 – 6.25

2.75 3.25 3.25 4.00 – 6.25

2.75 3.25 3.38 4.12 – 6.25

0.75 0.75 0.75 0.75 – 0.75

0.75 0.75 0.75 0.75 – 0.88

0.75 0.75 0.75 0.88 – 1.00

0.75 0.75 0.75 0.88 – 1.12

0.75 0.75 0.75 0.88 – 1.38

0.75 0.75 0.88 1.25 – 1.75

8 10 12 14 16 18

2.75 2.75 3.00 3.00 3.50 3.50

5.00 5.50 7.12 7.25 7.50 8.00

5.00 5.50 7.12 8.75 9.12 10.38

5.00 5.75 7.12 7.25 7.50 8.00

5.00 5.75 7.12 8.75 9.12 10.38

6.50 8.38 9.00 10.75 12.00 14.25

6.50 8.38 9.00 10.75 12.00 14.25

8.12 9.50 11.50 14.00 15.12 17.75

8.12 9.75 12.00 14.00 15.12 18.44

8.12 10.00 12.00 – – –

1.12 1.12 1.50 1.75 2.00 2.38

1.12 1.50 2.00 2.00 2.00 3.00

1.25 2.00 2.25 2.50 2.50 3.25

1.50 2.25 2.38 2.62 2.88 3.25

1.75 2.25 – – – –

2.25 2.88 – – – –

20 24 30 36 42 48

4.50 4.50 – – – –

8.38 8.75 12.00 14.50 17.00 20.62

11.50 12.50 14.50 19.00 22.38 24.75

8.62 8.75 12.00 14.50 17.00 20.62

11.50 12.50 14.50 19.00 22.38 24.75

14.50 15.50 18.12 25.00 27.62 –

14.50 17.25 19.88 25.00 27.62 –

17.75 19.50 – – – –

21.00 22.00 – – – –

2.50 – – – – –

3.25 – – – – –

3.50 – – – – –

3.62 – – – – –

– – – – – –

– – – – – –

57

GENERAL NOTES: (a) Dimensions are in inches. (b) The tolerances of para. 5.1 apply to face-to-face dimensions for sizes NPS 24 and smaller. For sizes NPS 30 and larger, the tolerance shall be ±0.25 in.

– – – – – –

NOTES: (1) These data for knife gate valves are extracted from TAPPI T1S 405-B and MSS SP-81. (2) These data for cast iron swing check valves are extracted from API 594. (3) Valves of sizes NPS 30 and larger in Classes 150, 300, 400, and 600 shall have body outside diameters and gasket surface dimentions compatible with flange

standards specified in the purchase order, e.g., API 605 or MSS SP-44. (4) These data for long pattern steel swing check valves in sizes NPS 24 and smaller are extracted from API 6D and API 594. Data for larger sizes are extracted from API 594. (5) These data for short pattern steel swing check valves are extracted from API 6D.

TABLE 10 DETERMINATION OF FACE-TO-FACE AND END-TO-END DIMENSIONS OF FLANGED VALVES HAVING VARIOUS FLANGE FACINGS

Material Class Cast iron 125 250 800 Steel

150 300 400 to 2500

Flat Face (4) – – (5) (5) –

Face-to-Face (1 – 3) End-to-End (1 – 3) Large or Small Large or Small 0.06 in. 0.25 in. Ring Raised Raised Male Tongue Type Female Groove Face Face Face Face Joint Face Face – – – – – – – (4) – – – – – – – (4) (6), (7) – – –0.12 (7) – (4) (4) –

– – (4)

+0.50 +0.50 (6)

+0.50 +0.50 (6)

(8) (8) (8)

+0.38 +0.38 +0.38 +0.38 –0.12 –0.12

NOTES: (1) Dimensions are in inches. (2) To determine the face-to-face or end-to-end dimensions of valves having both flanges as tabulated in this table, adjust the face-to-face (not the buttweld end-to-end) dimensions shown for the valve type (gate, globe, etc), material, class, and size in Tables 1 to 7 by the amount shown. (3) For center-to-face or center-to-end dimensions of angle type valves, use one-half the numerical adjustment shown herein. (4) These face-to-face dimensions are listed in Tables 1 to 7. (See table of desired class.) (5) For Class 150 and for Class 300 steel valves having flat faces, either the full thickness of the flange or the thickness with the 0.06 in. raised face removed may be supplied unless otherwise specified. For full thickness of flange, the face-to-face dimensions listed for 0.06 in. raised face apply. Users are reminded that removing the 0.06 in. raised faces will make the face-to-face dimensions nonstandard. (6) These face-to-face dimensions are those listed for 0.25 in. raised face in Tables 3 to 7. (7) When used for Class 800 cast iron, applies to large face only. (8) The X dimensions given in Table 11 added to the appropriate raised face flange face-toface dimensions of Tables 1 to 7 establish the end-to-end dimensions of steel valves having flanges with ring joint facings.

58

API-6D OPERATIONAL & DIMENSIONAL CHARACTERISTICS VALVE SIZE

ANSI CLASS

WORKING PRESSURE*

RTJ

B (in)

C (in)

RF

2"

150 300 600 900 1500 2500

290 PSI 750 1500 2250 3750 6250

8 10 1/2 11 1/2 14 1/2 14 1/2 17 3/4

8 1/2 11 1/8 11 5/8 14 5/8 14 5/8 17 7/8

7 3/16 7 3/16 9 1/4 10 1/2 10 1/8 10 1/2

6 6 1/2 6 1/2 8 1/2 8 1/2 9 1/4

3"

150 300 600 900 1500 2500

290 750 1500 2250 3750 6250

9 1/2 12 1/2 14 15 18 1/2 22 3/4

10 13 1/8 14 1/8 15 1/8 18 5/8 23

10 1/4 10 15/16 11 3/8 11 3/4 15 5/8 13 7/8

7 1/2 9 8 1/4 9 1/2 10 1/2 12

150 300 600 900 1500 2500

290 750 1500 2250 3750 6250

11 1/2 14 17 18 21 1/2 26 1/2

12 14 5/8 17 1/8 18 1/8 21 5/8 26 7/8

11 15/16 12 3/4 13 5/8 13 7/8 16 3/8 19 5/8

9 10 10 3/4 11 1/2 12 1/4 14

4"

150 300 600 900 1500 2500

290 750 1500 2250 3750 6250

14 17 1/2 22 24 27 3/4 36

14 1/2 18 1/8 22 1/8 24 1/8 28 36 1/2

13 11/16 15 1/4 17 1/4 18 3/4 20 5/8 25 1/4

11 12 1/2 14 15 15 1/2 19

8"

150 300 600 900

290 750 1500 2250

19 1/2 21 26 29

20 21 5/8 26 1/8 29 1/8

17 1/8 18 5/8 20 1/2 23 1/2

13 3/4 15 16 1/2 18 1/2

10"

150 300 600 900

290 750 1500 2250

24 1/2 24 1/2 31 33

25 25 1/8 31 1/8 33 1/8

20 5/8 22 9/16 24 7/8 27

16 3/4 17 1/2 20 21 1/2

150 300 600 900

290 750 1500 2250

27 1/2 28 33 38

28 28 5/8 33 1/8 38 1/8

25 26 3/8 28 29 7/8

19 20 1/2 22 24

6"

12"

A (in)

* Pressure ratings as per ANSI B 16.34-1988 for group 1.2 materials for -20 to 100 degrees F (-29 to 38 degrees C). * ANSI pressure ratings exceed API-6D ratings. NOTE: * For RTJ flanges, use 4 as the third digit of the middle set of numbers in the order number. * For removable seat, use 1 as the last digit of the first set of numbers in the order number. * Valves also available in sizes up to 48" inclusive. Contact the factory for dimensions. * Dimensions are for estimating purposes only. For critical applications, please contact the factory for certified drawings.

59

TABLE 9 CLASSES 25 and 125 CAST IRON AND CLASSES 150 TO 600 STEEL BUTTERFLY VALVES, FACE-TO-FACE DIMENSIONS 1 Nom. Valve Size, NPS

1 1/2 2 2 1/2 3 4 5

2

3

4

5

Cast Iron and Class 150 Steel (2) (3) (4) Flanged End Narrow Wide

6

7

Steel Grooved End (2) (4)

8

9

Steel Offset Seat Lug and Wafer Style (5) (6)

Lug and Wafer Style (1) Narrow Wide Extra Wide

Class 150

Class 150

Class 300

Class 600

– – – 5.00 5.00 5.00

– – – 5.00 7.00 7.50

1.31 1.69 1.81 1.81 2.06 2.19

1.44 1.75 1.94 1.94 2.19 2.50

1.50 1.81 2.00 2.00 2.25 2.56

3.38 3.19 3.81 3.81 4.56 5.81

– – – 1.88 2.12 –

– – – 1.88 2.12 –

– – – 2.12 2.50 –

6 8 10 12 14 16

5.00 6.00 8.00 8.00 8.00 8.00

8.00 8.50 15.00 15.00 16.00 16.00

2.19 2.38 2.69 3.06 3.06 3.12

2.75 2.81 3.00 3.25 3.62 4.00

2.81 2.94 3.12 3.38 3.75 4.12

5.81 5.25 6.25 6.50 7.00 7.00

2.25 2.50 2.81 3.19 3.62 4.00

2.31 2.88 3.25 3.62 4.62 5.25

3.06 4.00 4.62 5.50 6.12 7.00

18 20 24 30 36 42

8.00 8.00 8.00 12.00 12.00 12.00

16.00 18.00 18.00 22.00 22.00 24.00

4.00 4.38 – – – –

4.50 5.00 6.06 6.50 7.88 9.88

4.62 5.12 6.19 – – –

8.00 8.50 10.00 – – –

4.50 5.00 6.06 – – –

5.88 6.25 7.12 – – –

7.88 8.50 9.13 – – –

48 54 60 66 72

15.00 15.00 15.00 18.00 18.00

26.00 28.00 30.00 34.00 36.00

– – – – –

– – – – –

– – – – –

– – – – –

10.88 – – – –

– – – – –

– – – – –

GENERAL NOTE: Dimensions are in inches. NOTES: (1) The installed face-to-face dimension is the dimension of the valve face-to-face after installation in the pipeline. It does not include the thickness of gaskets where separate gaskets are used. It does include the compressed (installed) thickness of gaskets or seals that are an integral part of the valve. (2) These butterfly valves are of the design generally having concentric location of disc and seat, covered by MSS SP-67, from which these data are extracted. (3) These valves are dimensionally compatible with flanges conforming to ASME/ANSI B 16. 1 Class 25 or Class 125, ASME/ANSI B 16.5 Class 150, ASME B 16.24 Class 150, ASME/ANSI B16.42 Class 150, or AWWA C-207. (4) For these butterfly valves, a tolerance of ±0.06 in. shall be allowed on face-to-face dimensions of valves of NPS 6 and smaller, and a tolerance of ±0.13 in. on NPS 8 and larger, except that for single flange and flangeless valves of NPS 30 and a larger, a tolerance of ±0.25 in. shall be allowed. (5) For these valves, a tolerance of ±0.13 in. shall be allowed on the face-to-face dimensions for all sizes and pressure classes. (6) The data for offset seat valves, columns 7–9, are extracted from MSS SP-68 and API 609 (except 16" - 24" Class 600, which are only in MSS SP-68).

60

15-N SCALE 15-KG. LOAD

30-N SCALE 30-KG. LOAD

45-N SCALE 45-KG. LOAD

SHORE SCLEROSCOPE HARDNESS NUMBER

TENSILE STRENGTH (APPROX.) 1000 PSI.

2.95 3.00 3.05 3.10

429 415 401 388

455 440 425 410

– – – –

45.7 44.5 43.1 41.8

83.4 82.8 82.0 81.4

64.6 63.5 62.3 61.1

49.9 48.4 46.9 45.3

61 59 58 56

217 210 202 195

3.15 3.20 3.25 3.30 3.35

375 363 352 341 331

396 383 372 360 350

– – (110.0) (109.0) (108.5)

40.4 39.1 37.9 36.9 35.5

80.6 80.0 79.3 78.6 78.0

59.9 58.7 57.6 56.4 55.4

43.6 42.0 40.5 39.1 37.8

54 52 51 50 48

188 182 176 170 166

3.40 3.45 3.50 3.55 3.60

321 311 302 293 285

339 328 319 309 301

(108.0) (107.5) (107.0) (106.0) (105.5)

34.3 33.1 32.1 30.9 29.9

77.3 76.7 76.1 75.5 75.0

54.3 53.3 52.2 51.2 50.3

36.4 34.4 33.8 32.4 31.2

47 46 45 43 –

160 155 150 145 141

3.65 3.70 3.75 3.80 3.85

277 269 262 255 248

292 284 276 269 261

(104.5) (104.0) (103.0) (102.0) (101.0)

28.8 27.6 26.6 25.4 24.2

74.4 73.7 73.1 72.5 71.7

49.3 48.3 47.3 46.2 45.1

29.9 28.5 27.3 26.0 24.5

41 40 39 38 37

137 133 129 126 122

3.90 3.95 4.00 4.05 4.10

241 235 229 223 217

253 247 241 234 228

100.0 99.0 98.2 97.3 96.4

22.8 21.7 20.5 (18.8) (17.5)

70.9 70.3 69.7 – –

43.9 42.9 41.9 – –

22.8 21.5 20.1 – –

36 35 34 – 33

118 115 111 – 105

4.15 4.20 4.25 4.30 4.35

212 207 201 197 192

222 218 212 207 202

95.5 94.6 93.8 92.8 91.9

(16.0) (15.2) (13.8) (12.7) (11.5)

– – – – –

– – – – –

– – – – –

– 32 31 30 29

102 100 98 95 93

4.40 4.45 4.50 4.55 4.60

187 183 179 174 170

196 192 188 182 178

90.7 90.0 89.0 87.8 86.8

(10.0) (9.0) (8.0) (6.4) (5.4)

– – – – –

– – – – –

– – – – –

– 28 27 – 26

90 89 87 85 83

4.65 4.70 4.80 4.90 5.00

167 163 156 149 143

175 171 163 156 150

86.0 85.0 82.9 80.8 78.7

(4.4) (3.3) (0.9) – –

– – – – –

– – – – –

– – – – –

– 25 – 23 22

81 79 76 73 71

5.10 5.20 5.30 5.40 5.50 5.60

137 131 126 121 116 111

143 137 132 127 122 117

76.4 74.0 72.0 69.8 67.6 65.7

– – – – – –

– – – – – –

– – – – – –

– – – – – –

21 – 20 19 18 15

67 65 63 60 58 56

B-SCALE 100-KG LOAD 1/16 IN. DIA. BALL

C-SCALE 150-KG. LOAD BRALE PENETRATOR

ROCKWELL SUPERFICIAL HARDNESS NUMBER SUPERFICIAL BRALE PENETRATOR

STANDARD OR TUNGSTEN CARBIDE BALL

DIAMOND PYRAMID HARDNESS NUMBER. 50-KG. LOAD

ROCKWELL HARDNESS NUMBER

BRINELL INDENTATION DIAMETER, MM.

BRINELL HARDNESS NO. – 10-MM. BALL 3000-KG. LOAD

HARDNESS CONVERSION NUMBERS

NOTE: Values in ( ) are beyond normal range: given for information only.

61

USEFUL HYDRAULIC CONSTANTS AND CONVERSIONS VOLUME AND DENSITY Barrel Barrel Gallon (US) Gallon (IMP) Gallon (US) Cubic foot Cubic foot Cubic meter

= = = = = = = =

42 (U.S.) Gallons = 5.6146 cubic feet = 9702 cubic inches .1590 cubic meters = 159 litres .1337 cubic foot - 231 cubic inches = .833 gallon (IMP) 1.200 gallon (US) = .1604 cubic foot = 277.2 cubic inches 3.785 litre = .003785 cubic meters 7.4805 gallons (US) = 6.231 gallons (IMP) = .1781 Barrels .028317 cubic meters = 28.317 litres 6.29 barrels

CONTENTS OF PIPELINES Gallons (US) per 1000 ft Barrels per 1000 ft Gallons (US) per mile Barrels per mile Cubic meters per Kilometer

= = = = =

40.8 x (inch ID)2 .9714 x (inch ID)2 215.42 x (inch ID)2 5.129 x (inch ID)2 .0007854 x (mmID)2

VELOCITY IN PIPES Feet per second Feet per second Feet per second Meters per second

= = = =

ft3 / hr x .0509 ÷ (inch ID)2 bbl / hr x .2859 ÷ (inch ID)2 gallon (US) / min x .4085 ÷ (inch ID)2 M3 / hr x 353.68 ÷ (mm ID)2

RATES OF FLOW Gallons per min Gallons per day

62

= =

.02917 x Barrels/day 1008 x Barrels/hour

UNIT CONVERSIONS TEMPERATURE ˚C

/

= (˚F – 32) X 5 9

VOLUME 1 gal. (U.S.)

1 cu. ft.

= = = =

128 fl. oz. (U.S.) 231 cu. in. 0.833 gal. (Brit.) 7.48 gal. (U.S.)

WEIGHT OF WATER 1 cu. ft. at 50˚F weighs 62.41 lb. 1 gal. at 50˚F weighs 8.34 lb. 1 cu. ft. of ice weighs 57.2 lb. Water is at its greatest density at 39.2˚F. 1 cu. ft. at 39.2˚F. weighs 62.43 lb.

WEIGHT OF LIQUID 1 gal. (U.S.) 1 cu. ft. 1 lb.

= = = =

8.34 lb. X sp. gr. 62.4 lb. X sp. gr 0.12 U.S. gal. ÷ sp. gr. 0.016 cu. ft. ÷ sp. gr.

WORK 1 Btu (mean)

= 778 ft. lb. = 0.293 watt hr. = 1 180 of heat required to change temp of 1 lb. water from 32˚F to 212˚F = 2545 Btu (mean) = 0.746 kwhr = 3413 Btu (mean) = 1.34 hp-hr

/

1 hp-hr 1 Kwhr

63

UNIT CONVERSIONS FLOW 1 gpm 500 lb. per hr. 1 cu. ft. per min. (cfm)

= = = =

0.134 cu. ft. per min. 500 lb. per hr. x sp. gr. 1 gpm ÷ sp. gr. 448.8 gal. per hr. (gph)

POWER 1 Btu per hr.

1 ton refrigeration (U.S.)

1 hp

1 boiler hp

1 kw.

= = = = = = = = = = = = = =

0.293 watt 12.96 ft. lb. per min. 0.00039 hp 288,000 Btu per 24 hr. 12,000 Btu per hr. 200 Btu per min. 83.33 lb. ice melted per hr. from and at 32˚F. 550 ft lb. per sec. 746 watt 2545 Btu per hr. 33,480 Btu per hr. 34.5 lb. water evap. per hr. from and at 212˚F 9.8 kw. 3413 Btu per hr.

MASS 1 lb. (avoir.) 1 ton (short) 1 ton (long)

= = = =

16 oz. (avoir.) 7000 grain 2000 lb. 2240 lb.

PRESSURE 1 lb. per sq. in. 1 ft. water at 60˚F 1 in. Hg at 60˚F lb. per sq. in. Absolute (psia) 66

= = = = = = =

2.31 ft. water at 60˚F 2.04 in. hg at 60˚F 0.433 lb. per sq. in. 0.884 in. hg at 60˚F 0.49 lb. per sq. in. 1.13 ft. water at 60˚F lb. per sq. in. gauge (psig) + 14.7

64

Temperature Conversion Chart CELSIUS – FAHRENHEIT NOTE: The numbers in boldface refer to the temperature in degrees, either Celsius or Fahrenheit, which it is desired to convert into the other scale. If converting from Fahrenheit to Celsius degrees, the equivalent temperature will be found in the left column; while if converting from degrees Celsius to degrees Fahrenheit, the answer will be found in the column on the right. Celsius

Fahrenheit

Celsius

Fahrenheit

Celsius

Fahrenheit

Celsius

Fahrenheit

-73.3 -67.8 -62.2 -59.4 -56.7 -53.9 -51.1 -48.3

-100 -90 -80 -75 -70 -65 -60 -55

-148.0 -130.0 -112.0 -103.0 -94.0 -85.0 -76.0 -67.0

2.8 3.3 3.9 4.4 5.0 5.6 6.1 6.7

37 38 39 40 41 42 43 44

98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2

33.3 33.9 34.4 35.0 35.6 36.1 36.7 37.2

92 93 94 95 96 97 98 99

197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2

293 299 304 310 316 321 327 332

560 570 580 590 600 610 620 630

1040 1058 1076 1094 1112 1130 1148 1166

-45.6 -42.8 -40.0 -37.2 -34.4 -31.7 -28.9 -26.1

-50 -45 -40 -35 -30 -25 -20 -15

-58.0 -49.0 -40.0 -31.0 -22.0 -13.0 -4.0 5.0

7.2 7.8 8.3 8.9 9.4 10.0 10.6 11.1

45 46 47 48 49 50 51 52

113.0 114.8 116.6 118.4 120.2 122.0 123.8 125.6

37.8 43 49 54 60 66 71 77

100 110 120 130 140 150 160 170

212.0 230 248 266 284 302 320 338

338 343 349 354 360 366 371 377

640 650 660 670 680 690 700 710

1184 1202 1220 1238 1256 1274 1292 1310

-23.3 -20.6 -17.8 -17.2 -16.7 -16.1 -15.6 -15.0

-10 -5 0 1 2 3 4 5

14.0 23.0 32.0 33.8 35.6 37.4 39.2 41.0

11.7 12.2 12.8 13.3 13.9 14.4 15.0 15.6

53 54 55 56 57 58 59 60

127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0

82 88 93 99 100 104 110 116

180 190 200 210 212 220 230 240

356 374 392 410 414 428 446 464

382 388 393 399 404 410 416 421

720 730 740 750 760 770 780 790

1328 1346 1364 1382 1400 1418 1436 1454

-14.4 -13.9 -13.3 -12.8 -12.2 -11.7 -11.1 -10.6

6 7 8 9 10 11 12 13

42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4

16.1 16.7 17.2 17.8 18.3 18.9 19.4 20.0

61 62 63 64 65 66 67 68

141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4

121 127 132 138 143 149 154 160

250 260 270 280 290 300 310 320

482 500 518 536 554 572 590 608

427 432 438 443 449 454 460 466

800 810 820 830 840 850 860 870

1472 1490 1508 1526 1544 1562 1580 1598

-10.0 -9.4 -8.9 -8.3 -7.8 -7.2 -6.7 -6.1

14 15 16 17 18 19 20 21

57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8

20.6 21.1 21.7 22.2 22.8 23.3 23.9 24.4

69 70 71 72 73 74 75 76

156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8

166 171 177 182 188 193 199 204

330 340 350 360 370 380 390 400

626 644 662 680 698 716 734 752

471 477 482 488 493 499 504 510

880 890 900 910 920 930 940 950

1616 1634 1652 1670 1688 1706 1724 1742

-5.6 -5.0 -4.4 -3.9 -3.3 -2.8 -2.2 -1.7

22 23 24 25 26 27 28 29

71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2

25.0 25.6 26.1 26.7 27.2 27.8 28.3 28.9

77 78 79 80 81 82 83 84

170.6 172.4 174.2 176.0 177.8 179.6 181.4 183.2

210 216 221 227 232 238 243 249

410 420 430 440 450 460 470 480

770 788 806 824 842 860 878 896

516 521 527 532 538 566 593 621

960 970 980 990 1000 1050 1100 1150

1760 1778 1796 1814 1832 1922 2012 2102

-1.1 -0.6 0.0 0.6 1.1 1.7 2.2

30 31 32 33 34 35 36

86.0 87.8 89.6 91.4 93.2 95.0 96.8

29.4 30.0 30.6 31.1 31.7 32.2 32.8

85 86 87 88 89 90 91

185.0 186.8 188.6 190.4 192.2 194.0 195.8

254 260 266 271 277 282 288

490 500 510 520 530 540 550

914 932 950 968 986 1004 1022

649 677 704 732 760 788 816

1200 1250 1300 1350 1400 1450 1500

2192 2282 2372 2462 2552 2642 2732

65

The formulas at the right may also be used for converting Celsius or Fahrenheit degrees into the other scale.

5 Degrees Cels., C˚ = — (F˚ + 40) -40 9

9 Degrees Fahr., F˚ = — (C˚ + 40) -40 5

STANDARD CONVERSIONS TO CHANGE

TO

MULTIPLY BY

Inches .......................................... Feet ............................................. 0.0833 Inches .......................................... Millimeters ................................. 25.4 Feet .............................................. Inches ......................................... 12 Feet .............................................. Yards .......................................... 0.3333 Yards ........................................... Feet ............................................. 3 Square inches .............................. Square feet ................................. 0.00694 Square feet .................................. Square inches ............................. 144 Square feet .................................. Square yards ............................... 0.11111 Square yards ................................ Square feet ................................. 9 Cubic inches ................................ Cubic feet ................................... 0.00058 Cubic feet .................................... Cubic inches ............................... 1728 Cubic feet .................................... Cubic yards ................................ 0.03703 Cubic yards ................................. Cubic feet ................................... 27 Cubic inches ................................ Gallons ....................................... 0.00433 Cubic feet .................................... Gallons ....................................... 7.48 Gallons ........................................ Cubic inches ............................... 231 Gallons ........................................ Cubic feet ................................... 0.1337 Gallons ........................................ Pounds of water .......................... 8.33 Pounds of water ........................... Gallons ....................................... 0.12004 Ounces ......................................... Pounds ........................................ 0.0625 Pounds ......................................... Ounces ........................................ 16 Inches of water ............................ Pounds per square inch .............. 0.0361 Inches of water ............................ Inches of mercury ...................... 0.0735 Inches of water ............................ Ounces per square inch .............. 0.578 Inches of water ............................ Pounds per square foot ............... 5.2 Inches of mercury ....................... Inches of water ........................... 13.6 Inches of mercury ....................... Feet of water .............................. 1.1333 Inches of mercury ....................... Pounds per square inch .............. 0.4914 Ounces per square inch ............... Inches of mercury ...................... 0.127 Ounces per square inch ............... Inches of water ........................... 1.733 Pounds per square inch ............... Inches of water ........................... 27.72 Pounds per square inch ............... Feet of water .............................. 2.310 Pounds per square inch ............... Inches of mercury ...................... 2.04 Pounds per square inch ............... Atmospheres ............................... 0.0681 Feet of water ............................... Pounds per square inch .............. 0.434 Feet of water ............................... Pounds per square foot ............... 62.5 Feet of water ............................... Inches of mercury ...................... 0.8824 Atmospheres ............................... Pounds per square inch .............. 14.696 Atmospheres ............................... Inches of mercury ...................... 29.92 Atmospheres ............................... Feet of water .............................. 34 Long tons .................................... Pounds ........................................ 2240 Short tons .................................... Pounds ........................................ 2000 Short tons .................................... Long tons ................................... 0.89285 67

INTERCHANGE BETWEEN UNITS International Metric - Old Metric - U.S. Customary Units These charts will interchange values between the SI International Standard, the U.S. or English system, and the older metric systems. The left column of each chart shows the basic unit in the SI system. Equivalent values of all units are shown on the same line. The easiest way to use the charts is to look down the column of the unit which is to be converted and find the line on which the figure “1” appears. Then move to the left or right on the same line to the column of the new unit. The value shown is a multiplier to convert to the new unit. Conversions can be easily made with a pocket calculator which has an exponent key or can be made manually. For manual calculations remember that the + or - sign in front of an exponent tells whether to move the decimal point to the right (for a + sign) or to the left (for a - sign) and how far to move it. Examples: 2.540 X 10-5 is .0000254, and 3.048 X 102 = 304.8, etc. Conversion examples are: Convert 627 inches into centimetres. In the LENGTH chart, look down the Inch column to the figure “1”. Then move left on this line to the Centimetre column. Use the conversion multiplier 2.540: 627 x 2.540 = 1592.58 centimetres = 15.93 metres = 15,925.8 millimetres. Convert 5000 PSI (pounds/sq. inch) into bars. Use the UNIT PRESSURE chart on the next page. Look down the Pounds/inch2 column to the figure 1. Then move left on the same line to the Bar column. The figure .06897 is a multiplier. Multiply 5000 x .06897 = 344.85 bars. Most western countries have abandoned the older metric systems in favor of the new SI metric system. The USA is the only major country which has not officially adopted the SI system of units.

TORQUE Newton-Metres 1 9.807 1.356 1.130 x 10-1

Kilopond-Mtrs. 1.020 x 10-1 1 1.382 x 10-1 1.152 x 10-2

Foot-Pounds 7.376 x 10-1 7.233 1 8.333 x 10-2

Inch-Lbs. 8.851 86.80 12 1

Gravity Acceleration In the U.S. system the acceleration due to gravity or “g” is 32.2 feet per second per second. In the metric system “g” is 105.5 metres per second per second.

LENGTH (Linear Measurement) Metre 1 0.01 1 x 10-3 1 x 103 1.609 x 103 2.540 x 10-2 3.048 x 10-1

Centimetre Kilometre Mile Inch Foot 6.214 x 10-4 39.370 3.281 100 1 x 10-3 1 1 x 10-5 6.214 x 10-6 3.937 x 10-1 3.281 x 10-2 0.10 1 x 10-6 6.214 x 10-7 3.937 x 10-2 3.281 x 10-3 1 x 105 1 6.214 x 10-1 3.937 x 104 3.281 x 103 1.609 x 105 1.609 1 6.336 x 104 5280 2.540 2.540 x 10-5 1.578 x 10-5 1 8.333 x 10-2 30.479 3.048 x 10-4 1.894 x 10-4 12 1 1 millimetre = .001 metre = .10 centimetre = .000001 kilometre = .03937 inch = .003281 foot.

AREA (Square Measurement) Square Metre 1 1 x 10-4 1 x 10-6 1 x 106 6.452 x 10-4 9.290 x 10-2 2.590 x 106

Sq. Centimetre Sq. Kilometre Square Inch Square Foot 1 x 104 1 x 10-6 1.550 x 103 10.764 1 1 x 10-10 1.550 x 10-1 1.076 x 10-3 1 x 10-2 1 x 10-12 1.550 x 10-3 1.076 x 10-5 1 x 10-10 1 1.550 x 109 1.076 x 107 6.452 6.452 x 10-10 1 6.944 x 10-3 9.290 x 102 9.290 x 10-8 144 1 2.590 x 1010 2.590 4.014 x 109 2.788 x 107 1 square millimetre = .000001 square metre = .00155 square inch = .00001076 square foot.

Square Mile 3.861 x 10-7 3.861 x 10-11 3.861 x 10-13 3.861 x 10-1 2.491 x 10-10 3.587 x 10-8 1

VOLUME (Cubic) Cubic Metre

Cu. Decimetre Cu. Centimetre U.S. Gallon Cubic Inch Cubic Foot (Litre) 1 1 x 103 1 x 106 2.642 x 102 6.102 x 104 35.314 1 x 10-3 1 1 x 103 2.642 x 10-1 6.1024 3.531 x 10-2 1 x 10-6 1 x 10-3 1 2.642 x 10-4 6.102 x 10-2 3.531 x 10-5 4.546 x 10-3 4.546 4.546 x 103 1.200 2.774 x 102 1.605 x 10-1 3.785 x 10-3 3.785 3.785 x 103 1 2.310 x 102 1.337 x 10-1 1.639 x 10-5 1.639 x 10-2 16.387 4.329 x 10-3 1 5.787 x 10-4 2.832 x 10-2 28.317 2.832 x 104 7.481 1.728 x 103 1 1 imperial gallon = 1.2 U.S. gallon = .004546 cubic metre = 4.546 litre = 4546 cubic centimetres.

68

FORCE (Including Force Due to Weight) Newton

Dyne

Kilopond

Kilogram

Gram

1 1 x 10-3 1 x 103 1.020 x 10-1 4.536 x 10-1 14.594 9.072 x 102

1000 1 1 x 106 1.020 x 102 4.536 x 102 1.459 x 104 9.072 x 105

Metric Ton (Tonne) 1 x 10-3 1 x 10-6 1 1.020 x 10-4 4.536 x 10-4 1.459 x 10-2 9.072 x 10-1

Metres/Sec. 1 1 x 10-1 2.778 x 10-1 4.470 x 10-1 5.080 x 10-3 3.048 x 10-1 4.233 x 10-4

1 1 x 10-5 9.807 9.807 x 103 9.964 x 103 8.896 x 103 4.448

Metric Ton U.S. Ton Pound (Tonne) 1 x 105 1.020 x 10-1 1.020 x 10-4 1.124 x 10-4 2.248 x 10-1 1 1.020 x 10-6 1.020 x 10-9 1.124 x 10-9 2.248 x 10-6 9.807 x 105 1 1 x 10-3 1.102 x 10-3 2.205 9.807 x 108 1000 1 1.102 2.205 x 103 9.964 x 108 1.016 x 103 1.016 1.120 2.240 x 103 8.896 x 108 9.072 x 102 9.072 x 10-1 1 2000 5 -1 -4 -4 4.536 x 10 4.536 x 10 5 x 10 1 4.448 x 10 1 long ton = 9964 Newtons - 1.016 kiloponds - 1.106 metric tons - 1.120 U.S. tons = 2240 pounds.

MASS (Not Weight) Newton

Pound

U.S. Ton

9.807 9.807 x 10-3 9.807 x 103 1 4.448 1.431 x 102 8.896 x 103

2.205 2.205 x 10-3 2.205 x 103 2.248 x 10-1 1 32.170 2000

1.102 x 10-3 1.102 x 10-6 1.102 1.124 x 10-4 5 x 10-4 1.609 x 10-2 1

Kilometres/Hr. Miles/Hr. Feet/Min. Feet/Sec. 3.281 3.6 2.237 1.968 x 102 1 x 10-4 6.214 x 10-5 5.468 x 10-3 9.113 x 10-5 1 6.214 x 10-1 5.468 x 101 9.113 x 10-1 1.609 1 88 1.467 1.829 x 10-2 1.136 x 10-2 1 1.667 x 10-2 1.097 6.818 x 10-1 60 1 1.524 x 10-3 9.470 x 10-4 8.333 x 10-2 1.389 x 10-3 1 decimetre/second = 0.1 metres/second = .005468 ft./min. = .06562 in./min.

Inches/Min. 2.362 x 103 6.562 x 10-2 6.562 x 102 1.056 x 103 12 7.2 x 102 1

VELOCITY

UNIT PRESSURE (Either Fluid or Mechanical) Bar

Newtons/m2 Kilopond/m2 Atmosphere Pounds/Ft2 Pounds/Inch2 (Pascal) 1 x 10-5 1 1.020 x 10-1 9.869 x 10-6 2.088 x 10-2 1.45 x 10-4 1 1 x 105 1.020 x 104 9.869 x 10-1 2.088 x 103 14.5 9.807 x 10-5 9.807 1 9.678 x 10-5 2.048 x 10-1 1.422 x 10-3 9.807 x 10-1 9.807 x 104 1 x 104 9.678 x 10-1 2.048 x 103 14.220 1.013 1.013 x 105 1.033 x 104 1 2.116 x 103 14.693 47.893 4.884 4.726 x 10-4 1 6.944 x 10-3 4.789 x 10-4 6.897 x 10-2 6.897 x 103 7.033 x 102 6.806 x 10-2 1.440 x 102 1 1 Kilopond/Sq. cm. = .9807 bar = 98070 Pascal = .9678 atmos. = 2048 lbs./sq. ft. = 14.22 lbs./sq. inch.

POWER (Fluid, Electrical, or Mechanical) Kilowatt

Watt, Joules/s Foot-Pounds Foot-Pounds BTU per Hour BTU per Min. and N-m/s per Minute per Second 1 1000 4.425 x 104 7.376 x 102 3.412 x 103 56.862 1 x 10-3 1 44.254 7.376 x 10-1 3.412 5.686 x 10-2 7.461 x 10-1 746 3.300 x 104 5.500 x 102 2.545 x 103 42.44 2.260 x 10-5 2.260 x 10-2 1 1.667 x 10-2 7.710 x 10-2 1.285 x 10-3 1.356 x 10-3 1.356 60 1 4.626 7.710 x 10-2 2.931 x 10-4 2.931 x 10-1 12.971 2.162 x 10-1 1 1.667 x 10-2 1.759 x 10-2 17.586 7.783 x 102 12.971 60 1 1 U.S. = 1 U.K. Horsepower = .7461 kW = 33,000 ft. lbs./min. = 2545 BTU/hr. = 42.44 BTU/minute.

ENERGY OR WORK Kilowatt-Hour 1 2.778 x 10-7 2.778 x 10-14 7.457 x 10-1 3.766 x 10-7 3.138 x 10-8 2.931 x 10-4

Watt-Second Joule, or N-m 3.6 x 106 1 1 x 10-7 2.685 x 106 1.356 1.130 x 10-1 1.055 x 103

Horsepower/Hr.

Foot-Pound

Inch-Pound

BTU

1.341 3.725 x 10-7 3.725 x 10-14 1 5.051 x 10-7 4.209 x 10-8 3.931 x 10-4

2.655 x 106 7.376 x 10-1 7.376 x 10-8 1.980 x 106 1 8.333 x 10-2 7.783 x 102

3.187 x 107 8.851 8.851 x 10-7 2.376 x 107 12 1 9.339 x 103

3.412 x 103 9.477 x 10-4 9.477 x 10-11 2.544 x 103 1.285 x 10-3 1.071 x 10-4 1

69

English/Metric Conversions PRESSURE – PSI And Bars PSI 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000

1 PSI = .0689655 bar Bars PSI 1.379 1100 2.069 1200 2.759 1300 3.448 1400 4.138 1500 4.828 1600 5.517 1700 6.207 1800 6.897 1900 13.79 2000 20.69 2250 27.59 2500 34.48 2750 41.38 3000 48.28 3500 55.17 4000 62.07 4500 6.897 5000

GPM 1 2 3 4 5 10 15 20 25 30 35 40 45 50 55 60 65 70

1 GPM = 3.785 litres/min. l/min GPM 3.785 75 7.570 80 11.36 85 15.14 90 18.93 95 37.85 100 56.78 125 75.70 150 94.63 175 113.6 200 132.5 225 151.4 250 170.3 275 189.3 300 208.2 325 227.1 350 246.0 375 265.0 400

Bars 75.86 82.76 89.66 96.55 103.5 110.3 117.2 124.1 131.0 137.9 155.2 172.4 189.7 206.9 241.4 275.9 310.3 344.8

Bars 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50

1 bar = 14.5 PSI PSI Bars 14.50 55 29.00 60 43.50 65 58.00 70 72.50 75 87.00 80 101.5 85 116.0 90 130.5 95 145.0 100 217.5 150 290.0 200 362.5 250 435.0 300 507.5 350 580.0 400 652.5 450 725.0 500

PSI 797.5 870.0 942.5 1015 1088 1160 1233 1305 1378 1450 2175 2900 3625 4350 5075 5800 6525 7250

HYDRAULIC FLOW — GPM and Litres per Minute l/min 283.9 302.8 321.7 340.7 359.6 378.5 473.1 567.8 662.4 757.0 851.6 946.3 1041 1136 1230 1325 1420 1514

1 litre/min. = 0.2642 GPM l/min GPM l/min 5 1.32 300 10 2.64 350 20 5.28 400 30 7.93 450 40 10.6 500 50 13.2 550 60 15.9 600 70 18.5 650 80 21.1 700 90 23.8 750 100 26.4 800 125 33.0 900 150 39.6 1000 175 46.2 1100 200 52.8 1200 225 59.4 1300 250 66.1 1400 275 72.7 1500

GPM 79.3 92.5 106 119 132 145 159 172 185 198 211 238 264 291 317 343 370 396

AIR FLOW — CFM and Cubic Decimetres per Second 1 CFM = 0.47195 cu. dm/sec (dm3/s) CFM dm3/s CFM 1 0.472 75 2 0.944 80 3 1.416 85 4 1.888 90 5 2.360 95 10 4.720 100 15 7.079 125 20 9.439 150 25 11.80 175 30 14.16 200 35 16.52 225 40 18.88 250 45 21.24 275 50 23.60 300 55 25.96 325 60 28.32 350 65 30.68 375 70 33.04 400

70

dm3/s 35.40 37.76 40.12 42.48 44.84 47.20 58.99 70.79 82.59 94.39 106.2 118.0 129.8 141.6 153.4 165.2 177.0 188.8

1 Cu. dm/sec (dm3/sec) = 2.1187 CFM dm3/s CFM dm3/s CFM 5 10.59 225 476.7 10 21.19 250 529.7 15 31.78 300 635.6 20 42.37 350 741.5 25 52.97 400 847.5 30 63.56 450 953.4 35 74.15 500 1059 40 84.75 550 1165 45 95.34 600 1271 50 105.9 700 1483 60 127.1 800 1695 70 148.3 900 1907 80 169.5 1000 2119 100 211.9 1100 2331 125 264.8 1200 2542 150 317.8 1300 2754 175 370.7 1400 2966 200 423.7 1500 3178

DECIMAL AND METRIC Equivalents of Common Fractions of an Inch 64ths

32nds

16ths

8ths

1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 1

Decimal

Mm

0.01562 0.03125 0.04688 0.06250 0.07812 0.09375 0.10938 0.12500 0.14062 0.15625 0.17188 0.18750 0.20312 0.21875 0.23438 0.25000 0.26562 0.28125 0.29688 0.31250 0.32812 0.34375 0.35938 0.37500 0.39062 0.40625 0.42188 0.43750 0.45312 0.46875 0.48438 0.50000 0.51562 0.53125 0.54688 0.56250 0.57812 0.59375 0.60938 0.62500 0.64062 0.65625 0.67188 0.68750 0.70312 0.71875 0.73438 0.75000 0.76562 0.78125 0.79688 0.81250 0.82812 0.84375 0.85938 0.87500 0.89062 0.90625 0.92188 0.93750 0.95312 0.96875 0.98438 1.00000

0.397 0.794 1.191 1.588 1.984 2.381 2.778 3.175 3.572 3.969 4.366 4.763 5.159 5.556 5.953 6.350 6.747 7.144 7.541 7.938 8.334 8.731 9.128 9.525 9.922 10.319 10.716 11.113 11.509 11.906 12.303 12.700 13.097 13.494 13.891 14.288 14.684 15.081 15.478 15.875 16.272 16.669 17.066 17.463 17.859 18.256 18.653 19.050 19.447 19.844 20.241 20.638 21.034 21.431 21.828 22.225 22.622 23.019 23.416 23.813 24.209 24.606 25.003 25.400

MINUTES CONVERTED TO DECIMALS OF A DEGREE MIN 1 2 3 4 5 6 7 8 9 10

DEG. .0166 .0333 .0500 .0666 .0833 .1000 .1166 .1333 .1500 .1666

MIN. 11 12 13 14 15 16 17 18 19 20

DEG. .1833 2.000 .2166 .2333 .2500 .2666 .2833 .3000 .3166 .3333

MIN. 21 22 23 24 25 26 27 28 29 30

DEG. .3500 .3666 .3833 .4000 .4166 .4333 .4500 .4666 .4833 .5000

MIN. 31 32 33 34 35 36 37 38 39 40

DEG. .5166 .5333 .5500 .5666 .5833 .6000 .6166 .6333 .6500 .6666

MIN. 41 42 43 44 45 46 47 48 49 50

DEG. .6833 .7000 .7166 .7333 .7500 .7666 .7833 .8000 .8166 .8333

MIN. 51 52 53 54 55 56 57 58 59 60

DEG. .8500 .8666 .8833 .9000 .9166 .9333 .9500 .9666 .9833 1.0000

71

72

Conversion Factors Area Rods2

Chains2

Feet2

Yards2

Acres

Metres2

Hectares

160

10

43,560

4,840

1

4047

.4047

2,471

10,000

1

Pounds (water)

Cubic Feet

Acre Inches

Acre Feet

8.33

.1337

107,639

Volume (Flow) US Gallons

Imp. Gallons

Cubic Metres

1 1 264.1

220

7.48

6.24

10.00 1

2200

35.31

62.4

1

27,154

3,630

1

1/12

325,850

43,560

12

1

1 million

3.07

Pressure (Head) PSI

Water Column

KPA

.145

1

1

6.89

.433

2.98

Inches

Feet

4.0

.34 2.31

12

1

Power and Energy BTU

GJ

3,413

FT3

H.P.

KW

.0036

1.341

1

2,545

.0027

1

.746

950,000

1

372.7

278

948.2

M3

26.71

73

FLOW CONVERSION CHART The accompanying chart provides fast answers to many problems that may confront the pipe fitter. Procedures for using the chart are as follows: Note that there are three sets of figures shown in connection with the extreme left-hand column A. The column marked “1 in. standard” gives the internal diameter of standard pipe (somewhat greater than 1 for 1 in. standard pipe). The column marked “2 exact” gives the exact diameter. The column marked “3 extra heavy” gives the internal diameter of extra heavy pipe. EXAMPLE: How much water is passing through a pipe having an I.D. of exactly 1 in. the velocity of the water being 3 F.P.S.? To apply the chart to the problem locate 1 in. in column A over the word “exact” and run a straight line from the point through the 3 in column C. From the intersection of this line with column B, run a straight line horizontally to column G. The intersection of this line at columns D, E and F gives the following information: Column D shows the cubic feet/minute flowing through the pipe; column E shows the volume of flow in gallons/minute; column F gives the weight of the water in pounds/minute. (For liquids other than water, multiply the value of column F by the specific gravity of the liquid for accurate weight conversion). See chart page 31. If a quantity in columns D, E or F is known then velocity may be determined by reversing the procedure. Draw a horizontal line from the known point to column G. From this intersection draw a line to the exact I.D. of the pipe in column A and extend this line to cross column C. The intersection with column C gives the velocity in feet/second. The chart can be used as a conversion chart to determine the number of gallons in a certain number of cubic feet of liquid. The horizontal line already drawn to determine answers in columns C and D will provide the answer to the conversion in column E. A little practice will prove this chart to be a real time-saver.

74

1

1" 8

1" 4

3" 8 1" 2

3" 4

1"

1" 4

1 1 " 2

1" 2

2" 2

3"

0.2 1 " 8

1" 0.3 4

5

1 1" 2

1" 4

1" 2

1" 2 1" 2

8"

7"

6"

5"

4

4"

3

3"

2

2"

1

1"

3" 4

1" 2

0.4 3 " 8 0.5 0.6

0.8

1

2

3

4" 1 4 " 2 5" 6

4

6" 7

1" 2

7" 8 9" 10" 12" 13" 14" 15"

3

B

1

2

3

4

5

6

7

8

9

10

11

Engineer

C

0.3

0.4

0.5 0.6 0.7 0.8 0.9 1.

1.5

2

3

4

5 6 7 8 9 10

15

20

30

D

.01

.03

0.1

0.3 0.5

1

2 3 5

10

20

50

100

200

500

1000

2000

E

0.1

0.5

1

2

5

1

2 3

6 10

20

50

100

200

10

20

10,000

5000

3000

1000

500

30,000

10,000

5000

2000

1000

500

200

100

50

F

MIN. PER WATER 200,000

100,000

50,000

20,000

LB

MIN. GAL. PER

MIN. PER FT. CU

SEC. PER FT. VELOCITY,

3

8"

10

9

16

14

12

9"

12" 13" 14" 15"

2

EXTRA HEAVY

10"

A

EXACT

Courtesy of The Welding

1

STANDARD

G

1

2

3

4

5

6

7

8

9

10

11

75

This Page Is Intentionally Left Blank

FORMULAS TO BE PROVIDED TO OPERATORS FOR CALCULATIONS 1. 2. 3. 4

H.P. = RPM x Torque (ft/lbs) / 5252 Torque (ft/lbs) = (H.P. X 5252) / RPM H.P. = [ (Volts x Amps x 1.73 x Power factor (p.f.) x motor efficiency) /1000] / .746 Drive Sheave RPM x Drive Sheave Diameter = Motor Sheave RPM x Motor Sheave Diameter ** ignoring belt slippage

5.

Polish Rod RPM = Motor Sheave RPM x Motor Sheave Diameter Drive Sheave Diameter ** ignoring belt slippage

FIND STROKES PER MINUTE (SPM) RPM divided by Gear Ratio divided by Big Sheave multiplied by Small Sheave equals Strokes per Minute. FIND SMALL SHEAVE SPM multiplied by Gear Ratio multiplied by Big Sheave divided by RPM equals Small Sheave. FIND BIG SHEAVE RPM divided by Gear Ratio divided by SPM multiplied by Small Sheave equals Big Sheave. FIND BELT SIZE Big Sheave plus Little Sheave multiplied by 1.57 plus 2 times the Distance from shaft centre to shaft centre equals Belt Size. ** Estimate Only

77

FORMULAS Where: A = Area; A1 = Surface area of solids; V = Volume; C = Circumference Circle A = 3.142 X R X R C = 3.142 X D D R = 2 D = 2XR Ellipse A = 3.142 X A X B √ A2 + B2 C = 6.283 X 2

Parallelogram A = HXL

Rectangle A = WXL Sector of circle 3.142 X R X R X a A = 360 L = .01745 X R X a L a = .01745 X R L R = .01745 X a Trapezoid A = HX

L1 + L2 2

Triangle WXH A = 2

78

FORMULAS Cone A1= 3.142 X R X S + 3.142 X R X R V = 1.047 X R X R X H

Cylinder A1= (6.283 X R X R) + (6.283 X R X H) V = 3.142 X R X R X H

Elliptical Tanks V = 3.142 X A X B X H √ A2 + B2 A1= 6.283 X X H + 6.283 X A X B 2

Rectangular solid A1= 2[W X L + L X H + H X W] V = WXLXH

Sphere A1= 12.56 X R X R V = 4.188 X R X R X R

For above containers: Capacity in gallons = V when V is in cubic inches. 231 Capacity in gallons = 7.48 X V when V is in cubic feet.

79

Fluid Power Formulae Torque and horsepower relations T = HP x 5252 ÷ RPM HP = T x RPM ÷ 5252 RPM = HP x 5252 ÷ T Torque values are in foot pounds. Hydraulic (fluid power) horsepower: HP = PSI X GPM ÷ 1714 PSI is gauge pressure in pounds per square inch, GPM is oil flow in gallons per minute. Velocity of oil flow in pipe: V = GPM x 0.3208 ÷ A V is oil velocity in feet per second, GPM is flow in gallons per minute, A is inside area of pipe in square inches. Charles’ Law for behavior of gases: T1V2 = T2V1, or T1P2 = T2P1 T1, P1 and V1 are initial temperature, pressure and volume, and T 2, P 2, and V 2 are final conditions. Boyle’s Law for behavior of gases: P1V1 = P2V2 P1 and V1 are initial pressure and volume; P2 and V2 are final conditions. Circle formulae: Area = πr2, or πD2 ÷ 4 Circumference = 2πr, or πD r is radius, D is diameter, inches. Heat equivalent or fluid power: BTU per hour = PSI x GPM x 1 1/2 Hydraulic cyl. piston travel speed: S = CIM ÷ A S is piston travel speed, inches per minute, CIM is oil flow into cylinder, cubic inches per minute, A is piston area in square inches. Thrust or force of any cylinder: T = A x PSI T is thrust or force, in pounds, A is piston net area in square inches, PSI is gauge pressure. Force for piercing or shearing sheet metal: F = P x T x PSI F is force required, in pounds, P is perimeter around area to be sheared, in inches, T is sheet thickness in inches; PSI is the shear strength rating of the material in pounds per square inch. Side load on pump or motor shaft: F = (HP x 63024) ÷ (RPM x R) F is the side load, in pounds, against shaft; R is the pitch radius, in inches, of sheave on pump shaft; HP is driving power applied to shaft.

80

Effective force of a cylinder working at an angle to direction of the load travel: F = T x sin A T is the total cylinder force, in pounds; F is the part of the force which is effective, in pounds; A is the least angle, in degrees between cylinder axis and load direction. Heat radiating capacity of a steel reservoir. HP = 0.001 x A x TD HP is the power radiating capacity expressed in horsepower; A is surface area, in square feet; TD is temperature difference in ˚F between oil and surrounding air. Burst pressure of pipe or tubing P = 2t x S ÷ O P is burst pressure in PSI, t is wall thickness, in inches; S is tensile strength of material in PSI; O is outside diameter, in inches. Relationship between displacement and torque of a hydraulic motor: T = D x PSI ÷ 24π T is torque in foot lbs. D is displacement in cubic inches per revolution, PSI is pressure difference across motor, π = 3.14.

RULES-OF-THUMB Horsepower for driving a pump For every 1 HP of drive, the equivalent of 1 GPM @ 1500 PSI can be produced. Horsepower for idling a pump: To idle a pump when it is unloaded will require about 5% of its full rated horsepower. Compressibility of hydraulic oil: Volume reduction is approximately 1/2% for every 1000 PSI of fluid pressure. Compressibility of water: Volume reduction is about 1/3% for every PSI pressure. Wattage for heating hydraulic oil: Each watt will raise the temperature of 1 gallon of oil by 1˚F per hour. Flow velocity in hydraulic lines: Pump suction lines 2 to 4 feet per second; pressure lines up to 500 PSI, 10 to 15 feet/sec.; pressure lines 500 to 3000 PSI, 15 to 20 ft./sec.; pressure lines over 3000 PSI, 25 ft./sec.; all oil lines in air-over-oil system, 4 ft./sec.

Fluid Power Formulae in SI Metric Units Familiar fluid power formulae in English units are shown in the left column. When the industry has converted to SI (International) units, these formulae will take the forms shown in the right column.

English Units

Metric Units

Torque, HP, Speed Relations in Hydraulic Pumps & Motors T = HP x 5252 ÷ RPM HP = T x RPM ÷ 5252 RPM = HP x 5252 ÷ T

T = Kw x 9543 ÷ RPM Kw = T x RPM ÷ 9543 RPM = Kw x 9543 ÷ T

T = Torque, foot-lbs. RPM = Speed, revs/minute HP = Horsepower

T = Torque, Nm (Newton-metres) RPM = Speed, revs/minute Kw = Power in kilowatts

Hydraulic Power Flowing Through the Pipes HP = PSI X GPM ÷ 1714 HP = Horsepower PSI = Gauge pres., lbs/sq. Inch GPM = Flow, gallons per minute

Kw = Bars x dm3/min ÷ 600 Kw = Power in kilowatts Bars = System pressure dm3/min. = Flow, cu. dm/minute

Force Developed by an Air or Hydraulic Cylinder T = A x PSI T = Force or thrust, in lbs. A = Piston area, square inches PSI = Gauge pressure, lbs/sq. inch

N = A x Bars x 10 N = Cylinder force in Newtons A = Piston area, sq. centimetres Bars = Gauge pressure

Travel Speed of a Hydraulic Cylinder Piston S = V ÷A S = Travel speed, inches/minute V = Vol. of oil to cyl., cu. in/min. A = Piston area, square inches.

S = V ÷ 6A S = Travel speed, metres/sec. V = Oil flow dm3/minute A = Piston area, sq. centimetres

Barlow’s Formula – Burst Pressure of Pipe & Tubing P = 2t x S ÷ O P = Burst pressure, PSI t = Pipe wall thickness, inches S = Tensile str., pipe mat’l, PSI O = Outside diam. of pipe, inches

P = 2t x S ÷ O P = Burst pressure, bars t = Pipe wall thickness, mm S = Tensile str., pipe mat’l, bars O = Outside diam. of pipe, mm

Velocity of Oil Flow in Hydraulic Lines V = GPM x 0.3208 ÷ A V - Velocity, feet per second GPM = Oil flow, gallons/minute A = Inside area of pipe, sq. inches

V - dm3/min ÷ 6A V - Oil velocity, metres/second dm3/min = Oil flow, cu.dm/minute A = Inside area of pipe, sq. cm

Recommended Maximum Oil Velocity in Hydraulic Lines fps = feet per second Pump suction lines - 2 to 4 fps Pres. lines to 500 PSI - 10 to 15 fps Pres. lines to 3000 PSI - 15 to 20 fps Pres. lines over 3000 PSI - 25 fps Oil lines in air/oil system - 4 fps

mps = metres per second Pump suction lines - .6 to 1.2 mps Pres. lines to 35 bar - 3 to 4 1/2 mps Pres. lines to 200 bar - 4 1/2 to 6 mps Pres. lines over 200 bar - 7 1/2 mps Oil lines in air/oil system - 1 1/4 mps

81

This Page Is Intentionally Left Blank

API FLANGE AND RING JOINT DIMENSIONS

API 2,000 LB. 3,000 LB.

TYPE 6B FLANGE

TYPE R

A

E

TYPE RX E

TYPE BX

A E

23˚

T P D

T

RING GASKET RING GASKET RING GASKET

Flange API Pressure Rating 2000 lb. WOG (“R” or “RX” Gasket)

3000 lb. WOG (“R” or “RX” Gasket)

83

*Dimensions in inches

Nom. Size* 2 1/16 2 9/16 3 1/8 4 1/16 7 1/16 9 11 13 5/8 16 3/4 21 1/4 2 1/16 2 9/16 3 1/8 4 1/16 7 1/16 9 11 13 5/8 16 3/4 20 3/4

“Old” Nom. Size 2 2 1/2 3 4 6 8 10 12 16 20 2 2 1/2 3 4 6 8 10 12 16 20

A Outside Dia.* 6 1/2 7 1/2 8 1/4 10 3/4 14 16 1/2 20 22 27 32 8 1/2 9 5/8 9 1/2 11 1/2 15 18 1/2 21 1/2 24 27 3/4 33 3/4

TYPE 6BX FLANGE

23˚

D G

Ring Groove

T* 1 5/16 1 7/16 1 9/16 1 13/16 2 3/16 2 1/2 2 13/16 2 15/16 3 5/16 3 7/8 1 13/16 1 15/16 1 13/16 2 1/16 2 1/2 2 13/16 3 1/16 3 7/16 3 15/16 4 3/4

P or G* 3 1/4 4 4 7/8 5 7/8 8 5/16 10 5/8 12 3/4 15 18 1/2 23 3 3/4 4 1/4 4 7/8 5 7/8 8 5/16 10 5/8 12 3/4 15 18 1/2 23

E Width* 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 17/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 15/32 21/32 21/32

Bolt Studs Ring No. 23 26 31 37 45 49 53 57 65 73 24 27 31 37 45 49 53 57 66 74

D Bolt Circle* 5 5 7/8 6 5/8 8 1/2 11 1/2 13 3/4 17 19 1/4 23 3/4 28 1/2 6 1/2 7 1/2 7 1/2 9 1/4 12 1/2 15 1/2 18 1/2 21 24 1/4 29 1/2

No. 8 8 8 8 12 12 16 20 20 24 8 8 8 8 12 12 16 20 20 20

Size* 5/8 3/4 3/4 7/8 1 1 1/8 1 1/4 1 1/4 1 1/2 1 5/8 7/8 1 7/8 1 1/8 1 1/8 1 3/8 1 3/8 1 3/8 1 5/8 2

Length* 4 1/2 5 5 1/4 6 7 8 8 3/4 9 10 1/4 11 3/4 6 6 1/2 6 7 8 9 9 1/2 10 1/4 11 3/4 14 1/2

84

API 5,000 LB. 10,000 LB.

TYPE 6B FLANGE

TYPE R

A

E

TYPE RX E

API-BX 5000 lb. WOG (“BX” Gasket) API-BX 10,000 lb. WOG (“BX” Gasket)

*Dimensions in inches

23˚

T P D

Nom. Size* 2 1/16 2 9/16 3 1/8 4 1/16 7 1/16 9 11 13 5/8 16 3/4 18 3/4 21 1/4 1 13/16 2 1/16 2 9/16 3 1/16 4 1/16 5 1/8 7 1/16 9 11 13 5/8 16 3/4 18 3/4 21 1/4

“Old” Nom. Size 2 2 1/2 3 4 6 8 10

A Outside Dia.* 8 1/2 9 5/8 10 1/2 12 1/4 15 1/2 19 23 26 1/2 30 3/8 35 5/8 39 7 3/8 7 7/8 9 1/8 10 5/8 12 7/16 14 1/16 18 7/8 21 3/4 25 3/4 30 1/4 34 5/16 40 15/16 45

TYPE 6BX FLANGE A

E

T

RING GASKET RING GASKET RING GASKET

Flange API Pressure Rating 5000 lb. WOG (“R” or “RX” Gasket)

TYPE BX

23˚

D G

Ring Groove

T* 1 13/16 1 15/16 2 3/16 2 7/16 3 5/8 4 1/16 4 11/16 4 7/16 5 1/8 6 17/32 7 1/8 1 21/32 1 47/64 2 1/64 2 19/64 2 49/64 3 1/8 4 1/16 4 7/8 5 9/16 6 5/8 6 5/8 8 25/32 9 1/2

P or G* 3 3/4 4 1/4 5 3/8 6 3/8 8 5/16 10 5/8 12 3/4 16.063 18.832 22.185 24.904 3.062 3.395 4.046 4.685 5.930 6.955 9.521 11.774 14.064 17.033 18.832 22.752 25.507

E Width* 15/32 15/32 15/32 15/32 17/32 21/32 25/32 0.786 0.705 1.006 1.071 0.466 0.498 0.554 0.606 0.698 0.666 0.921 1.039 1.149 1.279 0.705 1.290 1.373

Bolt Studs Ring No. 24 27 35 39 46 50 54 BX-160 BX-162 BX-163 BX-165 BX-151 BX-152 BX-153 BX-154 BX-155 BX-169 BX-156 BX-157 BX-158 BX-159 BX-162 BX-164 BX-166

D Bolt Circle* 6 1/2 7 1/2 8 9 1/2 12 1/2 15 1/2 19 23 1/4 26 5/8 31 5/8 34 7/8 5 3/4 6 1/4 7 1/4 8 1/2 10 3/16 11 13/16 15 7/8 18 3/4 22 1/4 26 1/2 30 9/16 36 7/16 40 1/4

No. 8 8 8 8 12 12 12 16 16 20 24 8 8 8 8 8 12 12 16 16 20 24 24 24

Size* 7/8 1 1 1/8 1 1/4 1 3/8 1 5/8 1 7/8 1 5/8 1 7/8 2 2 3/4 3/4 7/8 1 1 1/8 1 1/8 1 1/2 1 1/2 1 3/4 1 7/8 1 7/8 2 1/4 2 1/2

Length* 6 6 1/2 7 1/4 8 10 3/4 12 13 3/4 12 1/2 14 1/2 17 1/2 18 3/4 5 5 1/4 6 6 3/4 8 8 3/4 11 1/4 13 15 17 1/4 17 1/2 22 1/2 24 1/2

API 15,000 LB. 20,000 LB. Flange API Pressure Rating API-BX 15,000 lb. WOG (“BX” Gasket)

API-BX 20,000 lb. WOG (“BX” Gasket)

85

*Dimensions in inches

Nom. Size* 1 13/16 2 1/16 2 9/16 3 1/16 4 1/16 7 1/16 9 11 13 5/8 18 3/4 1 13/16 2 1/16 2 9/16 3 1/16 4 1/16 7 1/16 9 11 13 5/8

“Old” Nom. Size

A Outside Dia.* 8 3/16 8 3/4 10 11 5/16 14 3/16 19 7/8 25 1/2 32 34 7/8 45 3/4 10 1/8 11 5/16 12 13/16 14 1/16 17 9/16 25 13/16 31 11/16 34 3/4 45 3/4

Ring Groove

T* 1 25/32 2 2 1/4 2 17/32 3 3/32 4 11/16 5 3/4 7 3/8 8 1/16 10 1/16 2 1/2 2 13/16 3 1/8 3 3/8 4 3/16 6 1/2 8 1/16 8 13/16 11 1/2

P or G* 3.062 3.395 4.046 4.685 5.930 9.521 11.774 14.064 17.033 22.752 3.062 3.395 4.046 4.685 5.930 9.521 11.774 14.064 17.033

E Width* 0.466 0.498 0.554 0.606 0.698 0.921 1.039 1.149 1.279 1.290 0.466 0.498 0.554 0.606 0.698 0.921 1.039 1.149 1.279

Bolt Studs Ring No. BX-151 BX-152 BX-153 BX-154 BX-155 BX-156 BX-157 BX-158 BX-159 BX-164 BX-151 BX-152 BX-153 BX-154 BX-155 BX-156 BX-157 BX-158 BX-159

D Bolt Circle* 6 5/16 6 7/8 7 7/8 9 1/16 11 7/16 16 7/8 21 3/4 28 30 7/8 40 8 9 1/16 10 5/16 11 5/16 14 1/16 21 13/16 27 29 1/2 40

No. 8 8 8 8 8 16 16 20 20 20 8 8 8 8 8 16 16 16 20

Size* 7/8 7/8 1 1 1/8 1 3/8 1 1/2 1 7/8 2 2 1/4 3 1 1 1/8 1 1/4 1 3/8 1 3/4 2 2 1/2 2 3/4 3 1/8

Length* 5 1/2 6 6 3/4 7 1/2 9 1/4 12 3/4 15 3/4 19 1/4 21 1/4 26 3/4 7 1/2 8 1/4 9 1/4 10 12 1/4 17 1/2 22 3/8 23 3/4 30

86

API TUBING TABLE Nominal Weight Tubing Size Nom. in.

3/4

1

1 1/4

1 1/2

2 1/16

2 3/8

O.D. in. 1.050 1.050 1.050 1.050 1.315 1.315 1.315 1.315 1.660 1.660 1.660 1.660 1.660 1.660 1.900 1.900 1.900 1.900 1.900 1.900 2.063 2.063 2.063 2.063 2.375 2.375 2.375 2.375 2.375 2.375 2.375 2.375 2.375 2.375 2.375 2.375

T&C NonUp. lb/ft 1.14 1.14 1.14 1.14 1.70 1.70 1.70 1.70

T&C Upset lb/ft 1.20 1.20 1.20 1.20 1.80 1.80 1.80 1.80

2.30

2.40

2.30 2.30 2.30

2.40 2.40 2.40

2.75

2.90

2.75 2.75 2.75

2.90 2.90 2.90

4.00 4.60 4.00 4.60 4.00 4.60 5.80 4.00 4.60 5.80 4.60 5.80

4.70 4.70 4.70 5.95 4.70 5.95 4.70 5.95

Threaded and Coupled Coup. Outside Dia. Int. JT lb/ft

1.72 1.72 1.72 1.72 2.10 2.33 2.10 2.33 2.33 2.33 2.40 2.76 2.40 2.76 2.76 2.76 3.25 3.25 3.25 3.25

Grade H-40 J-55 C-75 N-80 H-40 J-55 C-75 N-80 H-40 H-40 J-55 J-55 C-75 N-80 H-40 H-40 J-55 J-55 C-75 N-80 H-40 J-55 C-75 N-80 H-40 H-40 J-55 J-55 C-75 C-75 C-75 N-80 N-80 N-80 P-105 P-105

Wall Thickness in. .113 .113 .113 .113 .133 .133 .133 .133 .125 .140 .125 .140 .140 .140 .125 .145 .125 .145 .145 .145 .156 .156 .156 .156 .167 .190 .167 .190 .167 .190 .254 .167 .190 .254 .190 .254

Inside Dia. in. .824 .824 .824 .824 1.049 1.049 1.049 1.049 1.410 1.380 1.410 1.380 1.380 1.380 1.650 1.610 1.650 1.610 1.610 1.610 1.751 1.751 1.751 1.751 2.041 1.995 2.041 1.995 2.041 1.995 1.867 2.041 1.995 1.867 1.995 1.867

Drift Dia. in. .730 .730 .730 .730 .955 .955 .955 .955

NonUp. in. 1.313 1.313 1.313 1.313 1.660 1.660 1.660 1.660

Upset Reg. in. 1.660 1.660 1.660 1.660 1.900 1.900 1.900 1.900

1.286

2.054

2.200

1.286 1.286 1.286

2.054 2.054 2.054

2.200 2.200 2.200

1.516

2.200

2.500

1.516 1.516 1.516

2.200 2.200 2.200

2.500 2.500 2.500

1.947 1.901 1.947 1.901 1.947 1.901 1.773 1.947 1.901 1.773 1.901 1.773

2.875 2.875 2.873 2.875 2.875 2.875 2.875 2.875 2.875 2.875 2.875 2.875

Upset Spec. in.

3.063

2.910

3.063

2.910

3.063 3.063

2.910 2.910

3.063 3.063 3.063 3.063

2.910 2.910 2.910 2.910

Integral Joint Drift Dia. in.

Box O.D. in.

.955 .955 .955 .955 1.286 1.286 1.286 1.286 1.286 1.286 1.516 1.516 1.516 1.516 1.516 1.516 1.657 1.657 1.657 1.657

1.550 1.550 1.550 1.550 1.880 1.880 1.880 1.880 1.880 1.880 2.110 2.110 2.110 2.110 2.110 2.110 2.325 2.325 2.325 2.325

Collapse Resistance psi 7,200 9,370 12,250 12,970 6,820 8,860 11,590 12,270 5,220 5,790 6,790 7,530 9,840 10,420 4,450 5,290 5,790 6,870 8,990 9,520 5,240 6,820 8,910 9,440 4,880 5,520 6,340 7,180 8,150 9,380 12,180 8,660 9,940 12,890 13,250 17,190

Internal Yield Pressure psi 7,530 10,360 14,120 15,070 7,080 9,730 13,270 14,160 5,270 5,900 7,250 8,120 11,070 11,810 4,610 5,340 6,330 7,350 10,020 10,680 5,290 7,280 9,920 10,590 4,920 5,600 6,770 7,700 9,230 10,500 14,040 9,840 11,200 14,970 14,700 19,650

Joint Yield Strength T&C Fill-Up NonT&C Int. Volume Up. Upset Jt. bbl/ lb. lb. lb. 100 ft 6,360 13,300 .080 8,740 18.290 .080 11,920 24,940 .080 12,710 26,610 .080 10,960 19,760 15,970 .107 15,060 27,160 21,960 .107 20,540 37,040 29,940 .107 21,910 39,510 31,940 .107 22,180 .205 15,530 26,740 22,180 .185 30,500 .205 21,360 36,770 30,500 .185 29,120 50,140 41,600 .185 31,060 53,480 44,370 .185 26,890 .264 19,090 31,980 26,890 .252 36,970 .264 26,250 43,970 36,970 .252 35,800 59,960 50,420 .252 38,180 63,960 53,780 .252 35,690 .298 49,070 .298 66,910 .298 71,370 .298 30,130 .429 35,960 52,170 .387 41,430 .429 49,500 71,730 .387 56,500 .429 67,430 97,820 .387 96,560 126,940 .338 60,260 .429 71,930 104,340 .387 102,990 135,400 .338 94,410 136,940 .387 135,180 177,710 .338

API TUBING TABLE Nominal Weight Tubing Size Nom. in.

2 7/8

3 1/2

4

4 1/2

87

O.D. in. 2.875 2.875 2.875 2.875 2.875 2.875 2.875 2.875 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 4.000 4.000 4.000 4.000 4.000 4.000 4.000 4.000 4.500 4.500 4.500 4.500

T&C NonUp. lb/ft 6.40 6.40 6.40 8.60 6.40 8.60 6.40 8.60 7.70 9.20 10.20 7.70 9.20 10.20 7.70 9.20 10.20 12.70 7.70 9.20 10.20 12.70 9.20 12.70 9.50

T&C Upset lb/ft 6.50 6.50 6.50 8.70 6.50 8.70 6.50 8.70 9.30 9.30 9.30 12.95 9.30 12.95 9.30 12.95 11.00

9.50 11.00 9.50 11.00 9.50 12.60 12.60 12.60 12.60

11.00 12.75 12.75 12.75 12.75

Threaded and Coupled Coup. Outside Dia. Int. JT lb/ft

Grade H-40 J-55 C-75 C-75 N-80 N-80 P-105 P-105 H-40 H-40 H-40 J-55 J-55 J-55 C-75 C-75 C-75 C-75 N-80 N-80 N-80 N-80 P-105 P-105 H-40 H-40 J-55 J-55 C-75 C-75 N-80 N-80 H-40 J-55 C-75 N-80

Wall Thickness in. .217 .217 .217 .308 .217 .308 .217 .308 .216 .254 .289 .216 .254 .289 .216 .254 .289 .375 .216 .254 .289 .375 .254 .375 .226 .262 .226 .262 .226 .262 .226 .262 .271 .271 .271 .271

Inside Dia. in. 2.441 2.441 2.441 2.259 2.441 2.259 2.441 2.259 3.068 2.992 2.922 3.068 2.992 2.922 3.068 2.992 2.922 2.750 3.068 2.992 2.922 2.750 2.992 2.750 3.548 3.476 3.548 3.476 3.548 3.476 3.548 3.476 3.958 3.958 3.958 3.958

Drift Dia. in. 2.347 2.347 2.347 2.165 2.347 2.165 2.347 2.165 2.943 2.867 2.797 2.943 2.867 2.797 2.943 2.867 2.797 2.625 2.943 2.867 2.797 2.625 2.867 2.625 3.423 3.351 3.423 3.351 3.423 3.351 3.423 3.351 3.833 3.833 3.833 3.833

NonUp. in. 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.250 4.750

Upset Reg. in. 3.668 3.668 3.668 3.668 3.668 3.668 3.668 3.668

Upset Spec. in. 3.460 3.460 3.460 3.460 3.460 3.460 3.460 3.460

4.500

4.180

4.500

4.180

4.500

4.180

4.500

4.180

4.500

4.180

4.500 4.500 4.500

4.180 4.180 4.180

5.000 4.750 5.000 4.750 5.000 4.750 5.200 5.200 5.200 5.200

5.000 5.563 5.563 5.563 5.563

Integral Joint Drift Dia. in.

Box O.D. in.

Collapse Resistance psi 5,230 6,800 8,900 12,200 9,420 12,920 12,560 17,220 4,070 5,050 5,680 5,290 6,560 7,390 6,690 8,530 9,660 12,200 7,080 9,080 10,230 12,920 12,110 17,200 3,580 4,420 4,650 5,750 5,800 7,330 6,120 7,780 3,930 5,100 6,430 6,810

Joint Yield Strength Internal Yield T&C PresNonT&C Int. sure Up. Upset Jt. psi lb. lb. lb. 5,280 52,780 72,480 7,260 72,580 99,660 9,910 98,970 135,900 14,060 149,360 185,290 10,570 105,570 144,960 15,000 159,310 198,710 13,870 138,560 190,260 19,690 209,100 260,810 4,320 65,070 5,080 79,540 103,610 5,780 92,550 5,940 89,470 6,980 109,370 142,460 7,950 127,250 8,100 122,010 9,520 149,140 194,260 10,840 173,530 14,060 230,990 276,120 8,640 130,140 10,160 159,090 207,220 11,560 185,100 15,000 246,390 294,530 13,330 208,800 271,970 19,690 323,390 386,570 3,960 72,000 4,580 123,070 5,440 99,010 6,300 169,220 7,420 135,010 8,600 230,750 7,910 144,010 9,170 246,140 4,220 104,360 144,020 5,800 143,500 198,030 7,900 195,680 270,040 8,430 208,730 288,040

Fill-Up Volume bbl/ 100 ft .517 .517 .517 .496 .517 .496 .517 .496 .999 .869 .829 .999 .869 .829 .999 .869 .829 .779 .999 .869 .829 .779 .869 .779 1.222 1.173 1.222 1.173 1.222 1.173 1.222 1.173 1.521 1.521 1.521 1.521

METRIC API CASING DATA O.D. in.

4 1/2

5

5 1/2

6 5/8

7

88

Weight lb/ft 6.75 8.64 9.50 10.50 11.00 11.60 12.60 13.50 16.60 8.00 11.50 13.00 13.16 15.00 18.00 21.00 9.00 13.00 14.00 15.00 15.08 15.50 17.00 20.00 23.00 12.00 13.00 17.00 18.33 19.45 20.00 22.00 24.00 25.20 26.00 26.50 28.00 29.00 32.00 34.00 13.00 17.00 19.41 20.00 22.00 23.00 24.00 26.00 28.00

I.D. mm

Drift I.D. mm

107.09 104.75 103.89 102.90 102.26 101.60 100.53 99.57 97.18 119.28 115.82 114.15 113.79 111.96 108.61 105.51 131.88 128.12 127.30 126.34 125.98 125.73 124.26 121.36 118.62 159.69 158.88 155.83 154.56 154.05 153.64 152.12 150.39 151.51 148.72 148.26 147.09 146.41 144.15 142.11 168.96 166.07 164.08 163.98 162.51 161.70 160.93 159.41 157.84

103.91 101.57 100.71 99.72 99.09 98.43 97.36 96.39 94.01 116.10 112.65 110.97 110.62 108.79 105.44 102.34 128.70 124.94 124.13 123.16 122.81 122.56 121.08 118.19 115.70 156.51 155.70 152.65 151.38 150.88 150.47 148.95 147.22 148.34 145.54 145.08 143.92 143.23 141.10 138.94 165.79 162.89 161.16 160.81 159.33 158.52 157.76 156.24 154.66

Area mm2 9032.24 8580.63 8451.60 8322.56 8258.05 8129.02 7935.47 7806.44 7419.34 11161.27 10516.11 10193.53 10193.53 9870.95 9290.30 8709.66 13677.39 12903.20 12709.65 12516.10 12451.59 12387.07 12193.52 11548.36 11032.24 20064.48 19806.41 19096.74 18774.16 18645.12 18516.09 18193.51 17741.90 18064.48 17419.32 17290.29 16967.71 16838.68 16322.55 15870.94 22387.05 21677.38 21161.25 21096.73 20709.64 20580.60 20322.54 19935.44 19548.35

Capacity m3/100m .273 .262 .259 .254 .251 .246 .242 .237 .226 .340 .321 .312 .310 .300 .283 .266 .417 .393 .388 .382 .380 .378 .369 .353 .337 .612 .604 .582 .572 .568 .564 .555 .542 .550 .531 .526 .518 .514 .498 .483 .682 .660 .645 .644 .631 .626 .620 .609 .596

METRIC API CASING DATA O.D. in.

7

7 5/8

8 5/8

9 5/8

10 3/4

Weight lb/ft 29.00 29.50 30.00 32.00 33.70 34.00 35.00 35.30 38.00 40.00 20.00 21.21 24.00 26.40 29.70 33.70 36.00 38.00 39.00 45.00 20.00 24.00 25.55 24.96 28.00 29.35 32.00 32.40 36.00 38.00 40.00 44.00 49.00 32.30 36.00 38.00 40.00 42.00 43.50 47.00 53.50 58.00 32.75 40.50 45.50 51.00 55.50 60.70 65.70

I.D. mm

Drift I.D. mm

157.07 156.67 156.31 154.79 153.62 153.42 152.50 152.40 150.37 148.23 180.98 179.96 178.44 177.01 174.63 171.83 170.31 169.04 168.28 163.70 208.05 205.66 205.00 204.85 203.63 202.72 201.19 201.09 198.76 197.49 196.22 193.68 190.78 228.63 226.59 225.68 224.41 223.49 222.38 220.50 216.79 214.25 258.89 255.27 252.73 250.19 247.90 245.36 242.82

153.90 153.49 153.14 151.61 150.44 150.24 149.33 149.23 147.19 145.06 177.80 176.78 175.26 173.84 171.45 168.66 167.13 165.86 165.10 160.53 204.88 202.49 201.83 201.68 200.46 199.54 198.02 197.92 195.58 194.36 193.04 190.50 187.60 224.66 222.63 221.72 220.45 219.53 218.41 216.54 213.08 210.54 254.91 251.31 248.77 246.23 243.94 241.40 238.86

Area mm2 19354.80 19290.28 19225.77 18838.67 18516.09 18516.09 18258.03 18258.03 17741.90 17290.29 25741.88 25419.30 25032.21 24645.11 23935.44 23161.24 22774.15 22451.57 22258.02 21032.22 33999.93 33225.74 33032.19 32967.68 32580.58 32258.00 31806.39 31806.39 31032.20 30645.10 30258.00 29483.81 28580.59 41032.18 40322.50 39999.92 39548.31 39225.73 38838.63 38193.47 36967.67 36064.44 52645.06 51161.19 50193.45 49161.19 48257.97 47290.23 46322.49

Capacity m3/100m .591 .588 .585 .574 .564 .563 .556 .556 .540 .526 .784 .774 .762 .750 .730 .708 .695 .684 .677 .641 1.037 1.013 1.006 1.005 .992 .983 .970 .968 .946 .933 .922 .898 .871 1.251 1.229 1.220 1.205 1.196 1.184 1.164 1.126 1.099 1.604 1.560 1.529 1.499 1.471 1.440 1.412

89

IMPERIAL API CASING DATA O.D. in.

4 1/2

5

5 1/2

6 5/8

7

90

Weight lb/ft

I.D. mm

Drift I.D. in.

6.75 8.64 9.50 10.50 11.00 11.60 12.60 13.50 16.60 8.00 11.50 13.00 13.16 15.00 18.00 21.00 9.00 13.00 14.00 15.00 15.08 15.50 17.00 20.00 23.00 12.00 13.00 17.00 18.33 19.45 20.00 22.00 24.00 25.20 26.00 26.50 28.00 29.00 32.00 34.00 13.00 17.00 19.41 20.00 22.00 23.00 24.00 26.00 28.00

4.216 4.124 4.090 4.051 4.026 4.000 3.958 3.920 3.826 4.696 4.560 4.494 4.480 4.408 4.276 4.154 5.192 5.044 5.012 4.974 4.960 4.950 4.892 4.778 4.670 6.287 6.255 6.135 6.085 6.065 6.049 5.989 5.921 5.965 5.855 5.837 5.791 5.764 5.675 5.595 6.652 6.538 6.460 6.456 6.398 6.366 6.336 6.276 6.214

4.091 3.999 3.965 3.926 3.901 3.875 3.833 3.795 3.701 4.571 4.435 4.369 4.355 4.283 4.151 4.029 5.067 4.919 4.887 4.849 4.835 4.825 4.767 4.653 4.555 6.162 6.130 6.010 5.960 5.940 5.924 5.864 5.796 5.840 5.730 5.712 5.666 5.639 5.550 5.470 6.527 6.413 6.345 6.331 6.273 6.241 6.211 6.151 6.089

Area sq. in.

Capacity bbl/100'

14.0 13.3 13.1 12.9 12.8 12.6 12.3 12.1 11.5 17.3 16.3 15.8 15.8 15.3 14.4 13.5 21.2 20.0 19.7 19.4 19.3 19.2 18.9 17.9 17.1 31.1 30.7 29.6 29.1 28.9 28.7 28.2 27.5 28.0 27.0 26.8 26.3 26.1 25.3 24.6 34.7 33.6 32.8 32.7 32.1 31.9 31.5 30.9 30.3

1.72 1.65 1.63 1.60 1.58 1.55 1.52 1.49 1.42 2.14 2.02 1.96 1.95 1.89 1.78 1.67 2.62 2.47 2.44 2.40 2.39 2.38 2.32 2.22 2.12 3.85 3.80 3.66 3.60 3.57 3.55 3.49 3.41 3.46 3.34 3.31 3.26 3.23 3.13 3.04 4.29 4.15 4.06 4.05 3.97 3.94 3.90 3.83 3.75

IMPERIAL API CASING DATA O.D. in.

7

7 5/8

8 5/8

9 5/8

10 3/4

Weight lb/ft

I.D. mm

Drift I.D. in.

Area sq. in.

29.00 29.50 30.00 32.00 33.70 34.00 35.00 35.30 38.00 40.00 20.00 21.21 24.00 26.40 29.70 33.70 36.00 38.00 39.00 45.00 20.00 24.00 25.55 24.96 28.00 29.35 32.00 32.40 36.00 38.00 40.00 44.00 49.00 32.30 36.00 38.00 40.00 42.00 43.50 47.00 53.50 58.00 32.75 40.50 45.50 51.00 55.50 60.70 65.70

6.184 6.168 6.154 6.094 6.048 6.040 6.004 6.000 5.920 5.836 7.125 7.085 7.025 6.969 6.875 6.765 6.705 6.655 6.625 6.445 8.191 8.097 8.071 8.065 8.017 7.981 7.921 7.917 7.825 7.775 7.725 7.625 7.511 9.001 8.921 8.885 8.835 8.799 8.755 8.681 8.535 8.435 10.192 10.050 9.950 9.850 9.760 9.660 9.560

6.059 6.043 6.029 5.969 5.923 5.915 5.879 5.875 5.795 5.711 7.000 6.960 6.900 6.844 6.750 6.640 6.580 6.530 6.500 6.320 8.066 7.972 7.946 7.940 7.892 7.856 7.796 7.792 7.700 7.625 7.600 7.500 7.386 8.845 8.765 8.729 8.679 8.643 8.599 8.525 8.389 8.289 10.036 9.894 9.794 9.694 9.604 9.504 9.404

30.0 29.9 29.8 29.2 28.7 38.7 28.3 28.3 27.5 26.8 39.9 39.4 38.8 38.2 37.1 35.9 35.3 34.8 34.5 32.6 52.7 51.5 51.2 51.1 50.5 50.0 49.3 49.3 48.1 47.5 46.9 45.7 44.3 63.6 62.5 62.0 61.3 60.8 60.2 59.2 57.3 55.9 81.6 79.3 77.8 76.2 74.8 73.3 71.8

Capacity bbl/100' 3.72 3.70 3.68 3.61 3.55 3.54 3.50 3.50 3.40 3.31 4.93 4.87 4.79 4.72 4.59 4.45 4.37 4.30 4.26 4.03 6.52 6.37 6.33 6.32 6.24 6.18 6.10 6.09 5.95 5.87 5.80 5.65 5.48 7.87 7.73 7.67 7.58 7.52 7.45 7.32 7.08 6.91 10.09 09.81 09.62 09.43 09.25 09.06 08.88

91

NORRIS SUCKER RODS SPECIFICATIONS Maximum Recommended Torque For Norris Sucker Rods & Pony Rods All torque values are ft. lbs.

Rod Size

Grade D Carbon (54)

Grade D Alloy (78)

Grade D Special Alloy (75)

Special Service (96)

Special Service (97)

3/4" 7/8" 1" 1 1/8" *1 1/4"

430 675 1,010 N.A. N.A.

460 735 1,100 1,570 2,000

470 750 1,110 1,590 2,100

500 800 1,200 N.A. N.A.

500 800 1,200 1,700 2,500

* Exclusive to Alberta Oil Tool. A non-API drive rod specifically designed for torsional application. - Alberta Oil Tool recommends the use of a larger diameter rod to increase the allowable torque, rather than the next higher grade. - 1" Rods (Grade 78 & 75) with 7/8" connections have the same torque rating as conventional 1" rods. - No derating factor for slimhole couplings. - Values based on actual torsion test results.

Maximum Allowable Torque For Norris Polished Rods All torque values are ft. lbs.

Rod Size

Piston (C1045)

Norloy (8620)

431 SS

4140 Alloy

1 1/4" 1 1/2"

1,800 2,800

1,800 2,800

1,800 2,800

1,800 2,800

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

92

NORRIS SUCKER RODS CARE AND HANDLING Maximum Recommended Weight Indicator Pull on a Sucker Rod String The following calculates the maximum rig weight indicator pull on a stuck rod string. The calculations are based on 90% of the minimum yield strength, converted into pounds, for a rod string in “like new” condition. The maximum load should be reached by a straight, steady pull and not a shock load. For a tapered string, calculate the total weight in pounds of all rods above the bottom section. Add to this weight the values in the table below for the rod type and size of the bottom section. This is the maximum load that should be pulled on a rod string, the table values are the maximum pull.

ADDITIONAL WEIGHT INDICATOR Rod Type

Size

Load in Pounds

Type 30 & 40

1" 7/8" 3/4" 5/8"

42,400 32,475 23.850 16,560

Type 54, 75 & 78

1 1/4" 1 1/8" 1" 7/8" 3/4" 5/8"

99,400 80,500 63,625 48,700 35,780 24,850

Type 96 & 97

1 1/4" 1 1/8" 1" 7/8" 3/4"

127,000 102,880 81,250 62,200 45,750

93

Allowable Torque, 3/4" Rods

Allowable Torque, 7/8" Rods

500

800

Axelson S-88 750 450

Axelson S-88 700

Axelson S-87

Axelson S-87

400 650

Axelson S-67

Torque(ft-lbf)

Torque(ft-lbf)

94

AXELSON SUCKER RODS AXELSON QUENCHED AND TEMPERED SUCKER RODS – Pump Area = 4.124 in2 max, SG = 1.0, SF = 0.9

350

Axelson S-67

600

550

Axelson S-60, S-59

300

500

Axelson S-60, S-59 250 450

200

400 0

1000

2000 3000 4000 Well Depth(ft)

5000 6000

0

1000

2000 3000 4000 Well Depth(ft)

5000 6000

AXELSON SUCKER RODS Allowable Torque, 1" Rods

Allowable Torque, 1-1/8" Rods

1200

1600

Axelson S-88

Axelson S-88

1100

1500

Axelson S-87 Axelson S-67

Torque(ft-lbf)

Torque(ft-lbf)

Axelson S-87

1400

1000

900

800

Axelson S-67 1300

1200

Axelson S-60, S-59

750

600 0

1000

95

2000 3000 4000 Well Depth(ft)

Axelson S-60, S-59

1100

5000 6000

1000

0

1000

2000 3000 4000 Well Depth(ft)

5000 6000

96

SUCKER ROD COMPARISON CHART MECHANICAL PROPERTIES (E. & O.E.) Based on API Specification 11B Color Code

Yield strength 1,000 psi

Tensile strength 1,000 psi

Elongation 8", %

Reduction of area, %

Brinel hardness

Heat Treatment

Manufacturer

Type

API GRADE C Axelson LTV National-Oilwell Norris Trico Upco

Carbon Steel S-60 White 1 White C White 30 White C11 White 35 White

90/105 60/75 60/75 68/80 60/75

100/115 90/105 90/105 100/110 90/115 90/115

13-20 18-25 19-24 18-23 18-23

55-65 55-66 53-68 45-65 50-65

207-235 187-217 185-217 210-230 190-205

Quenched & Tempered Normalized Heat Treated Normalized Normalized Heat Treated

API GRADE K Axelson LTV National-Oilwell Norris Trico Upco

Nickel Moly Alloy S-59 Blue 5 Blue K Blue 40 Blue K65 Blue 45 Blue

90/105 75/85 70/85 70/80 75/85

100/115 88/105 85/105 90/100 90/110 85/115

13-20 16-25 16-25 14-18 16Mn

55-65 60-70 60-70 60-70 60-70

207-235 182-217 182-217 175-207 180-220

Quenched & Tempered Normalized & Tempered Heat Treated Normalized & Tempered Normalized & Tempered Heat Treated

NOTES: 1. Information Sources

API Specification 11B. 24th Edition LTV Sucker Rod Brochure P111, 10M-8/84 National-Oilwell Sucker Rod Bulletin 155, Rev. 111, 5/90 SL Norris Sucker Rod Brochure, Dec. 1, 1989 Trico Sucker Rod Brochure, TB-170/2-86 Upco Sucker Rod Bulletin FAX 11-6-90 World Oil Sucker Rod Tables, March 1987

2. Color codes according to API Specification 11B, 24th Edition Grade C – White Grade K – Blue Grade D – Carbon Steel, Brown – Chrome-Moly, Yellow – Special, Orange

M or MD = Modified

MN = Minimum

Mx = Maximum

T = Typical

SUCKER ROD COMPARISON CHART MECHANICAL PROPERTIES (E. & O.E.) Based on API Specification 11B Color Code

Yield strength 1,000 psi

Tensile strength 1,000 psi

Elongation 8", %

Manufacturer

Type

API GRADE D Axelson Axelson LTV LTV National-Oilwell National-Oilwell Norris Norris Norris Trico Trico Upco Upco

Carbon Steel, Chrome-Moly Alloy and Special Alloy S-67 Brown 110/125 120/135 S-87 Orange 115-130 125/140 3 Yellow 95/110 115/135 10 Orange 90Mn 115Mn D Yellow 95/110 115/135 KD Orange 90Mn 115Mn 54 Brown 90/110 120/135 78 Yellow 100/110 120/140 90 Orange 90/100 115/125 D61 Yellow 90/110 115/140 D63 Orange 95Mn 115Mn 75 115/140 95 115/140

MISCELLANEOUS/SPECIAL SERVICE Axelson S-88 Red National-Oilwell EL Norris 97 Upco 50K

97

M or MD = Modified

MN = Minimum

Reduction of area, %

Brinel hardness

11/17 12/17 10-13 12-16 10-13 14-18 14-18 13-18 14-18 10-15 14Mn

55-65 55-65 50-60 50-60 50-60 50-60 45-60 45-60 40-60 50-65 50-60

248-277 248-280 235-270 227-247 235-280 227 Mn 250-280 250-290 240-260 241-280 227-260

Quenched & Tempered Quenched & Tempered Normalized & Tempered Normalized & Tempered Heat Treated Heat Treated Normalized & Tempered Normalized & Tempered Normalized & Tempered Normalized & Tempered Normalized & Tempered Heat Treated Heat Treated Quenched & Tempered Induction case hardened Normalized & Tempered Heat Treated

130/145

140/155

11/17

50-65

285-311

115/125

140/150

13-18

45-55

295-311

Mx = Maximum

Heat Treatment

T = Typical

98

SUCKER ROD COMPARISON CHART CHEMICAL ANALYSES (E. & O.E.) Based on API Specification 11B % Carbon

% Mang.

% Phos.

% Sulpher

% Silicon

% Nickel

% % Chromium Moly

Carbon Steel S-60 1029Md 1 1536 C 1536 30 C-1536M C11 1536 35 1536*

.22-.29 .30-.37 .33-.43 .34-.39 .30-.37

1.00-1.32 1.20-1.50 1.20-1.65 1.15-1.45 1.20-1.50

.025Mx .04Mx .04Mx .04Mx .04Mx

.04Mx .05Mx .05Mx .04Mx .05Mx

.15-.30 .15-.30 .15-.30 .20-.30 .20-.30

.15Mx

.20Mx

.05Mx

.35 Cu Mx

.35Mx

.30Mx

.06Mx

.04-.07Va, .35MxCu

Nickel Moly Alloy S-59 46XX 5 4623Md K 4621Md 40 A-4621M K65 4623 45 46XX

.14-.21 .20-.25 .20-.25 .20-.25 .20-.25

.55-.75 .75-1.00 .75-1.00 .60-.80 .75-1.00

.025Mx .04Mx .03Mx .035Mx .04Mx

.035MX .04Mx .04Mx .035MX .04Mx

.15-.35 .20-.35 .15-.30 .20-.30 .15-.30

1.65-2.00 1.65-2.00 1.65-2.00 1.65-2.00 1.65-2.00

Manufacturer

Type

API GRADE C Axelson LTV National-Oilwell Norris Trico Upco API GRADE K Axelson LTV National-Oilwell Norris Trico Upco

Steel Type

*Generally manufactured from, but not restricted to AISI 1536

.03Mx .20MX

.20-.30 .20-.30 .20-.30 .15-.25 .20-.30

% Other

.04-.07VA, .35MxCU

**Any composition which can be effectively heat treated to the minimum ultimate tensile strength

NOTES: 1. Information Sources

API Specification 11B. 24th Edition LTV Sucker Rod Brochure P111, 10M-8/84 National-Oilwell Sucker Rod Bulletin 155, Rev. 111, 5/90 SL Norris Sucker Rod Brochure, Dec. 1, 1989 Trico Sucker Rod Brochure, TB-170/2-86 Upco Sucker Rod Bulletin FAX 11-6-90 World Oil Sucker Rod Tables, March 1987

2. Color codes according to API Specification 11B, 24th Edition Grade C – White Grade K – Blue Grade D – Carbon Steel, Brown – Chrome-Moly, Yellow – Special, Orange

M or MD = Modified

MÑ = Minimum

Mx = Maximum

T = Typical

SUCKER ROD COMPARISON CHART CHEMICAL ANALYSES (E. & O.E.) Based on API Specification 11B Steel Type

% Carbon

% Mang.

% Phos.

Manufacturer

Type

API GRADE D Axelson Axelson LTV LTV National-Oilwell National-Oilwell Norris Norris Norris Trico Trico Upco Upco

Carbon Steel, Chrome-Moly Alloy and Special Alloy S-67 1029Md .22-.29 1.00-1.32 .025Mx S-87 3130Md .22-.29 .71-1.00 .025Mx 3 4142H .39-.46 .65-1.10 .04Mx 10 Special .17-.22 .80-1.00 .35Mx D 4142Md .39-.46 .65-1.10 .04Mx Kd Special .18-.25 .60-1.05 .04Mx 54 C-1541Vm .40-.45 1.35-1.55 .025Mx 78 A-4142M .40-.45 .80-1.00 .035Mx 90 A-4320M .18-.23 .80-1.00 .025Mx D61 4142 .40-.45 .75-1.00 .04Mx D63 Special .22-.28 .65-.95 .04Mx 75 Carbon** 95 Alloy**

% Sulpher

% Silicon

% Nickel

% % Chromium Molly

.04Mx .035Mx .04Mx .04Mx .05Mx .04Mx .030Mx .035Mx .025Mx .04Mx .04Mx

.15-.30 .15-.35 .20-.30 .15-.30 .20-.35 .15-.35 .20-.30 .20-.30 .20-.30 .20-.30 .15-.30

.15Mx .70-1.00

1.20-1.50

.20Mx .41-.65 .75-1.20 .80-1.05 .75-1.20 .60-1.05 .30Mx .90-1.00 .70-.90 .80-1.10 .60-.90

.05Mx .05Mx .20-.30 .22-.30 .15-.30 .20-.30 .06Mx .15-.25 .20-.30 .15-.25 .20-.30

.35Mx .035Mx .040Mx

.15-.35 .15-.35 .20-.35

.70-1.00 1.45-1.75 1.65-2.00

.41-.65 .80-1.00 .70-.90

.05Mx .20-.30 .20-.30

.90-1.50 .90-1.50 .35Mx .45Mx 1.15-1.50

MISCELLANEOUS/SPECIAL SERVICE Axelson S-88 3130Md .22-.29 National-Oilwell EL Special .35-.39 Norris 97 A-4340Sp .38-.43 Upco 50K Alloy

.71-1.00 .75-.95 .70-.90

*Generally manufactured from, but not restricted to AISI 1536

**Any composition which can be effectively heat treated to the minimum ultimate tensile strength

.025Mx .025Mx .035Mx

99

M or MD = Modified

MN = Minimum

Mx = Maximum

% Other .35CuMx .35CuMx .02-.03Va, .40-.60Cu

.07-.08Va, .35MxCu .02-.03Cb, .35MxCu .05-.07Va, .35MxCu .40-.70Cu

.35CuMx .03-.05Va .04-.07Va, .35MxCu

T = Typical

100

AXELSON SUCKER RODS MAXIMUM RECOMMENDED LOADS (IN POUNDS) FOR SUCKER RODS ROD GRADE

S-59 S-60

S-67 S-87

S-88

%ML PL 90 80 70 60 50 40 30 20 10 0 90 80 70 60 50 40 30 20 10 0 90 80 70 60 50 40 30 20 10 0

5/8 17499 15657 14275 13124 12034 11021 10208 9594 9095 8596 19341 17422 15734 14352 13278 12357 11512 10745 10039 9594 21643 19418 17652 16156 14928 13815 12894 12050 11359 10745

3/4 25194 22542 20553 18895 17326 15868 14696 13812 13094 12376 27846 25083 22652 20663 19116 17790 16575 15470 14453 13812 31161 27956 25415 23260 21492 19890 18564 17348 16354 15470

ROD SIZE 7/8 34257 30651 27946 25693 23559 21576 19983 18781 17804 16828 37863 34107 30801 28097 25993 24190 22537 21035 19653 18781 42370 38013 34557 31627 29224 27045 25242 23589 22237 21035

1 44745 40035 36502 33559 30772 28181 26101 24531 23255 21980 49455 44549 40231 36699 33951 31596 29437 27475 25669 24531 55342 49651 45137 41310 38170 35325 32970 30811 29045 27475

1 1/8 56658 50694 46221 42493 38965 35685 33050 31062 29447 27832 62622 56409 50942 46469 42990 40008 37275 34790 32504 31062 70077 62870 57155 52309 48333 44730 41748 39014 36778 34790

MAX. STRESS P.S.I. 57000 51000 46500 42750 39200 35900 33250 31250 29625 28000 63000 56750 51250 46750 43250 40250 37500 35000 32700 31250 70500 63250 57500 52625 48625 45000 42000 39250 37000 35000

HOW TO CUT ODD-ANGLE ELBOWS 45˚ 37 1/2˚

G

22 1/2˚

F

15˚

AA

GG

BB CC DD EE FF

B C D A

5˚ 1˚

E

10˚

ODD DEGREE LONG RADIUS ELBOWS NOM SIZE

OUTSIDE ARC

A

B

C

D

E

F

G

2

5/64

3/8

23/32

1 3/32

1 21/32

2 3/4

3 9/32

2 1/2

3/32

7/16

29/32

1 11/32

2 1/32

3 3/8

4 1/16

3

7/64

9/16

1 1/8

1 5/8

2 15/32

4 3/32

4 29/32

3 1/2

1/8

5/8

1 9/32

1 29/32

2 27/32

4 3/4

5 11/16

4

9/64

23/32

1 7/16

2 5/32

3 1/4

5 13/32

6 15/32

5

3/16

29/32

1 25/32

2 11/16

4 1/32

6 23/32

8 1/16

6

7/32

1 1/16

2 5/32

3 7/32

4 27/32

8 1/16

9 21/32

8

9/32

1 7/16

2 27/32

4 9/32

6 13/32 10 11/16

12 13/16

10

11/32

1 25/32

3 9/16

5 11/32

8

13 11/32

16

12

7/16

2 1/8

4 1/4

6 3/8

9 9/16

15 31/32

19 5/32

14

1/2

2 7/16

4 7/8

7 5/16

11

18 5/16

22

16

9/16

2 13/16

5 19/32

8 3/8

12 9/16

20 15/16

25 1/8

18

5/8

3 1/8

6 9/32

9 7/16

14 1/8

23 9/16

28 9/32

20

11/16

3 1/2

7

10 15/32

15 23/32 26 3/16

31 13/32

22

3/4

3 27/32

7 11/16

11 17/32

17 9/32

34 9/16

24

27/32

4 3/16

8 3/8

12 9/16

18 27/32 31 13/32

37 11/16

26

29/32

4 17/32

9 3/32

13 5/8

20 13/32 34 1/32

40 27/32

10 15/32

15 3/4

23 9/16

47 1/8

28 13/16

30

1 1/32

5 1/4

39 1/4

34

1 5/32

5 29/32 11 27/32

17 13/16

26 23/32 44 17/32

53 3/8

36

1 7/32

6 1/4

12 17/32

18 7/8

28 7/32

56 7/32

42

1 7/16

7 5/16

14 5/8

22

32 31/32 54 31/32

47

65 15/16

101

ODD DEGREE LONG RADIUS ELBOWS NOM SIZE

INSIDE ARC

AA

BB

CC

DD

EE

FF

GG

2

1/32

5/32

5/16

15/32

23/32

1 3/16

1 7/16

2 1/2

3/64

3/16

13/32

19/32

29/32

1 1/2

1 13/16

3

3/64

1/4

1/2

23/32

1 3/32

1 13/16

2 5/32

3 1/2

1/16

9/32

9/16

27/32

1 9/32

2 1/8

2 9/16

4

1/16

5/16

21/32

31/32

1 15/32

2 7/16

2 15/16

5

5/64

13/32

13/16

1 1/4

1 27/32

3 3/32

3 23/32

6

3/32

1/2

1

1 1/2

2 7/32

3 23/32

4 15/32

8

1/8

11/16

1 11/32

2

3 1/32

5 1/32

6 1/32

10

5/32

27/32

1 11/16

2 17/32

3 25/32

6 5/16

7 9/16

12

7/32

1

2 1/32

3 1/16

4 9/16

7 19/32

9 1/8

14

1/4

1 7/32

2 7/16

3 21/32

5 1/2

9 5/32

16

9/32

1 13/32

2 13/16

4 3/16

6 9/32

10 15/32

12 5/8

18

5/16

1 9/16

3 1/8

4 23/32

7 1/16

11 25/32

14 1/8

20

11/32

1 3/4

3 1/2

5 1/4

7 27/32 13 3/32

15 11/16

22

3/8

1 29/32

3 27/32

5 3/4

8 5/8

14 3/8

17 9/32

24

13/32

2 3/32

4 3/16

6 9/32

9 7/16

15 11/16

18 27/32

26

15/32

2 9/32

4 17/32

6 13/16

10 7/32

17 1/32

20 13/32

30

17/32

2 5/8

5 1/4

7 7/8

11 25/32 19 5/8

23 9/16

34

19/32

2 31/32

5 29/32

8 29/32

13 3/8

22 9/32

26 11/16

36

5/8

2 13/16

6 1/4

9 7/16

14 1/8

23 5/8

28 1/4

42

23/32

3 21/32

7 5/16

10 19/32

16 1/2

26 3/8

32 31/32

102

11

ALIGNMENT OF PIPE Proper alignment is important if a piping system is to be correctly fabricated. Poor alignment may result in welding difficulties and a system that does not function properly. Welding rings may be employed to assure proper alignment as well as the correct welding gap. In addition to using welding rings, some simple procedures can be followed to assist the pipe fitter. Below and on the following page are alignment procedures commonly used by today’s craftsmen.

PIPE-TO-PIPE 1 Level one length of pipe using spirit level 2 Bring lengths together leaving only small welding gap 3 Place spirit level over both pipes as shown and maneuver unpositioned length until both are level 4 Tack weld top and bottom 5 Rotate pipe 90° 6 Repeat procedure

45° ELBOW-TO-PIPE 1 Level pipe using spirit level 2 Place fitting to pipe leaving small welding gap 3 Place 45° spirit level on face of elbow and maneuver elbow until bubble is centered 4 Tack weld in place

90° ELBOW-TO-PIPE 1 Level pipe using spirit level 2 Place fitting to pipe leaving small welding gap 3 Place spirit level on face of elbow and maneuver elbow until level 4 Tack weld in place 103

TEE-TO-PIPE 1 Level pipe using spirit level 2 Place tee to pipe leaving small welding gap 3 Place spirit level on face of tee and maneuver tee until level 4 Tack weld in place

FLANGE-TO-PIPE 1 Bring flange to pipe end leaving small welding gap 2 Align top two holes of flange with spirit level 3 Tack weld in place 4 Center square on face of flange as shown 5 Tack weld in place 6 Check sides in same way

JIG FOR SMALL DIAMETER PIPING The jig is made from channel iron 3' 9" long. Use 1/8" x 1 1/2" for pipe sizes 1 1/4" thru 3"; 1 1/8" x 3/4" for sizes 1" or smaller. 1 Cut out 90° notches about 9" from end. 2 Heat bottom of notch with torch 3 Bend channel iron to 90° angle and weld sides 4 Place elbow in jig and saw half thru sides of channel iron as shown. Repeat this step with several elbows so jig may be used for different operations. 5 A used hack saw blade placed in notch as shown will provide proper welding gap.

104

DRILL SIZES FOR PIPE TAPS SIZE OF TAP

NUMBER OF THREADS PER INCH

DIAM. OF DRILL

SIZE OF TAP

NUMBER OF THREADS PER INCH

11 1/2

DIAM. OF DRILL

1/8

27

11/32

2

2 3/16

1/4

18

7/16

2 1/2

8

2 9/16

3/8

18

37/64

3

8

3 3/6

1/2

14

23/32

3 1/2

8

3 11/16

3/4

14

59/64

4

8

4 3/16

1

11 1/2

1 5/32

4 1/2

8

4 3/4

1 1/4

11 1/2

1 1/2

5

8

5 5/16

1 1/2

11 1/2

1 49/64

6

8

6 5/16

TAP AND DRILL SIZES (American Standard Coarse) SIZE OF DRILL

SIZE OF TAP

THREADS PER INCH

SIZE OF DRILL

SIZE OF TAP

THREADS PER INCH

7

1/4

20

49/64

7/8

F

5/16

18

53/64

15/16 9

5/16

3/8

16

7/8

1

8

U

7/16

14

63/64

1 1/8

7

27/64

1/2

13

1 7/64

1 1/4

7

31/64

9/16

12

1 13/64

1 3/8

6

17/32

5/8

11

1 11/32

1 1/2

6

19/32

11/16

11

1 29/64

1 5/8

5 1/2

21/32

3/4

10

1 9/16

1 3/4

5

23/32

13/16

10

1 11/16

1 7/8

5

1 25/32

2

4 1/2

9

105

COATED ARC WELDING ELECTRODES Types or Styles A. W. S. Classification E 60 10

DIRECT CURRENT, REVERSE POLARITY, ALL POSITIONS. All purpose. Moderately smooth finish. Good penetration. This is the electrode used for most carbon steel pipe welding.

E 60 11

ALTERNATING CURRENT, ALL POSITIONS. All purpose. Moderately smooth finish. Good penetration.

E 60 12

DIRECT CURRENT, STRAIGHT POLARITY, ALL POSITIONS. High bead. Smooth, Fast. “Cold rod”.

E 60 13

ALTERNATING CURRENT, ALL POSITIONS. High bead. Smooth, Fast. “Cold rod”.

E 60 15

DIRECT CURRENT, REVERSE POLARITY, ALL POSITIONS. “Low hydrogen” electrode.

E 60 16

DIRECT CURRENT, OR ALTERNATING CURRENT, ALL POSITIONS. “Low hydrogen” electrode.

E 60 18

D I R E C T C U R R E N T, A L L P O S I T I O N S . “Low hydrogen” iron powder electrodes.

E 60 20

DIRECT CURRENT, STRAIGHT POLARITY, FLAT POSITION ONLY. Flat bead, Smooth. Fast. Deep penetration. Can be used with A. C. also. “Hot rod”.

E 60 24

DIRECT CURRENT, STRAIGHT POLARITY OR ALTERNATING CURRENT, FLAT POSITION ONLY. Flat bead, Smooth. Fast. Deep penetration. “Iron powder electrodes”.

and

E 60 27 NOTE:

This information also applies to E 70, E 80, and E 100 Series. The last two numbers (in bold type) designate the types or styles and the first two numbers the minimum specified tensile strength in 1000 psi of the weld deposit as welded.

106

PHYSICAL PROPERTIES OF E60 AND E70 SERIES ELECTRODES AWS-ASTM ELECTRODE

TENS. STRENGTH

YIELD STRENGTH

ELONGATION

RED. IN AREA MIN. %

TYPICAL VALUES E6010

62,000-70,000

52,000-58,000

E6011

62,000-73,000

52,000-61,000

E6012

68,000-78,000

55,000-65,000

22 to 28%

35

17 to 22%

25

MINIMUM VALUES E7010

70,000

57,000

22

E7011

70,000

57,000

22

E7015

70,000

57,000

22

E7016

70,000

57,000

22

E7020

70,000

52,000

25

WELDING AND BRAZING TEMPERATURES Carbon Steel Welding

2700-2790°F

Stainless Steel Welding

2490-2730°F

Cast Iron Welding

1920-2500°F

Copper Welding and Brazing

1980°F

Brazing Copper-Silicon with Phosphor-Bronze

1850-1900°F

Brazing Naval Bronze with Manganese Bronze

1600-1700°F

Silver Solder

1175-1600°F

Low Temperature Brazing

1175-1530°F

Soft Solder

200-730°F

Wrought Iron

2700-2750°F 107

108

TROUBLE-SHOOTING ARC WELDING EQUIPMENT Trouble Welder will not start (Starter not operating)

Welder will not start (Starter operating)

Starter operates and blows fuse

Cause Power circuit dead. Broken power lead. Wrong supply voltage. Open power switches. Blown fuses. Overload relay tripped. Open circuit to starter button. Defective operating coil. Mechanical obstruction in contactor. Wrong motor connections. Wrong supply voltage. Rotor stuck. Power circuit single-phased. Starter single-phased. Poor motor connection. Open circuit in windings. Fuse too small. Short circuit in motor connections.

Remedy Check voltage. Repair. Check nameplate against supply. Close. Replace. Let set cool. Remove cause of overloading. Repair. Replace. Remove. Check connection diagram. Check nameplate against supply. Try turning by hand. Replace fuse; repair open line. Check contact of starter tips. Tighten. Repair. Should be two to three times rated motor current. Check starter and motor leads for insulation from ground and from each other.

TROUBLE-SHOOTING ARC WELDING EQUIPMENT Trouble

Cause

Remedy

Wrong relay heaters.

Renewal part recommendations.

Welder overloaded.

Considerable overload can be carried only for a short time.

Duty cycle too high.

Do not operate continually at overload currents.

Leads too long or too narrow in cross section.

Should be large enough to carry welding current without excessive voltage drop.

Power circuit single-phased.

Check for one dead fuse or line.

Ambient temperature too high.

Operate at reduced loads where temperature exceeds 100° F.

Ventilation blocked.

Check air inlet and exhaust openings.

Welder arc is loud and spatters excessively

Current setting too high.

Check setting and output with ammeter.

Polarity wrong.

Check polarity, try reversing, or an electrode of opposite polarity.

Welding arc sluggish

Current too low.

Check output, and current recommended for electrode being used.

Poor connections.

Check all electrode-holder, cable, and ground-cable connections. Strap iron is poor ground return.

Cable too long or too small.

Check cable voltage drop and change cable.

Touching set gives shock

Frame not grounded.

Ground solidly.

Generator control fails to vary current

Any part of field circuit may be short circuited or open circuited.

Find faulty contact and repair.

Welder runs but soon stops

109

110

TROUBLE-SHOOTING ARC WELDING EQUIPMENT Trouble Welder starts but will not deliver welding current

Welder generating but current falls off when welding

Cause Wrong direction of rotation. Brushes worn or missing. Brush connections loose. Open field circuit. Series field and armature circuit open. Wrong driving speed. Dirt, grounding field coils. Welding terminal shorted. Electrode or ground connection loose. Poor ground. Brushes worn off. Weak brush spring pressure. Brush not properly fitted. Brushes in backwards. Wrong brushes used. Brush pigtails damaged. Rough or dirty commutator. Motor connection single-phased.

Remedy See INITIAL STARTING. Check that all brushes bear on commutator with sufficient tension. Tighten. Check connection to rheostat, resistor, and auxiliary brush studs. Check with test lamp or bell ringer. Check nameplate against speed of motor or belt drive. Clean and reinsulate. Electrode holder or cable grounded. Clean and tighten all connections. Check ground-return circuit. Replace with recommended grade. Sand to fit. Blow out carbon dust. Replace or readjust brush springs. Sand brushes to fit. Reverse. Renewal part recommendations. Replace brushes. Turn down or clean commutator. Check all connections.

BASIC WELDING SYMBOLS ARC AND GAS WELDING TYPE OF WELD GROOVE BEAD

FILLET

SQUARE

V

BEVEL

U

J

PLUG AND SLOT

FIELD WELD

WELD ALL AROUND

FLUSH

LOCATION OF WELDING

SIZE

78 FLUSH

HELD WELD

ARROW (OR NEAR) SIDE OF JOINT

14

OTHER (OR FAR) SIDE OF JOINT 30° INCLUDED ANGLE 40°

SEE NOTES

18

ROOT OPENING

BOTH SIDES OF JOINT

A-1

34

14

INCREMENT LENGTH SIZE

SIZE

34

B-2

12

SIZE

34

2-5

SIZE ROOT OPENING

1. In plan or elevation, near, far, and both sides, locations refer to nearest member parallel to plane of drawing and not to others farther behind. 2. In section or end views only, when weld is not drawn, the side to which arrow points is considered near side.

SEE NOTE 5

OFFSET IF STAGGERED

PITCH OF INCREMENTS

WELD ALL AROUND

5. Tail of arrow used for specification reference. 6. All welds are continuous and of user’s standard proportions and all except V. and bevel-grooved welds are closed unless otherwise shown.

111

3. Welds on both sides are of same size unless otherwise shown.

7. When welds are drawn in section or end views, obvious information is not given by symbol.

4. Symbols govern to break in continuity of structure or to extent of hatching or dimension lines.

8. In joints in which one member only is to be grooved, arrows point to that member.

SYMBOLS FOR PIPE FITTINGS COMMONLY USED IN DRAFTING PRACTICE

112

SYMBOLS FOR PIPE FITTINGS COMMONLY USED IN DRAFTING PRACTICE

113

SYMBOLS FOR PIPE FITTINGS COMMONLY USED IN DRAFTING PRACTICE

114

SYMBOLS FOR PIPE FITTINGS COMMONLY USED IN DRAFTING PRACTICE

115

SYMBOLS FOR PIPE FITTINGS COMMONLY USED IN DRAFTING PRACTICE

116

MATERIAL SELECTION

Nylon

TEFLON

Buna N

Viton

Malleable & Duct. Iron

Carbon Steel

316 SS

Bronze

Nylon

TEFLON

Buna N

Viton

Seal Materials

316 SS

Body & Trim Materials

Bronze

Seal Materials

Carbon Steel

Body & Trim Materials Malleable & Duct. Iron

Application Code: E-Excellent G-Good F-Fair U-Unsatisfactory Acetic Acid Acetone Acetylene (Dry)

U E E

G E E

E E E

U E G

E E E

E E E

G U G

E U E

Kerosene Ketones Linseed Oil

E E E

E E E

E E E

E E E

E G E

E E E

E U G

E F E

Air Alcohol Amyl Alcohol Butyl

E G G

E G G

E E E

E G E

E G G

E E E

E G G

E E E

Liquified Pet. Gas Lubricating Oil Magnesium Hydroxide

G E G

E E G

E E E

E E F

E E E

E E E

E E E

E E E

Alcohol Ethyl Methyl Aluminum Chloride Amines

G F G

G G E

E E E

G G E

E G G

E E E

G G F

E E F

Methane Methyl Acetone Methylamine

E G G

E E G

E E G

E E U

E F F

E E E

E U F

E F F

Ammonia Anhydrous Ammonia (Aqueous) Ammonia Solutions

G G G

E E G

E E E

U U U

F G G

E E E

G G G

U F F

Methyl Ethyl Ketone Mineral Oil Molasses

E G E

E G E

E E E

E G E

G E E

E E E

U E E

F E E

Ammonium Carbonate Ammonium Hydroxide Asphalt

G G E

G G E

E E E

G U E

E E G

E E E

G E E

E E E

Naphtha Naphthaline Nitric Acid

G G F

E E G

E E G

E E U

E E U

E E E

E F U

E E E

Barium Carbonate Beet Sugar Liquors Benzaldehyde

F G G

G G E

G E E

G G E

E E G

E E E

E E U

E E F

Nitrogen Oils, Animal Oxygen

E E G

E E E

E E E

E E E

E E E

E E E

E E E

E E E

Benzene (Benzol) Bunker Oils (Fuels) Butadiene

G G G

E E G

E E E

G G G

G E E

E E E

U E E

G E E

Ozone (Dry) Paints & Solvents Paraffin

G E E

E E E

E E E

E E E

G F E

E E E

G F E

E G E

Butane Butylene Carbon Disulfied

G E F

E E G

E E G

E E G

E G G

E E E

E U U

E E E

Pentane Phenol Potassium Chloride

G U F

E G E

E G E

E F E

E U E

E E E

E U E

E G E

Carbon Dioxide (Dry) Carbonic Acid Castor Oil

G U G

E G G

E G E

E F E

G E E

E E E

G E G

E E E

Potassium Cyanide Potassium Hydroxide Potassium Nitrate

G G G

G G G

G G E

F U F

E G E

E E E

E E E

E E E

Chlorine Gas (Dry) Chlorobenzene (Dry) Crude Oil, Sweet

F G G

G G E

G E E

G G E

G G E

E E E

G U E

G E E

Propane Propylene Glycol Soap Solutions

G G F

E E G

E E E

E G E

E F E

E E E

E E E

E E E

Crude Oil, Sour Cutting Oils, Water Cyclohexane

F G G

G G E

E E E

F E E

E E G

E E E

E E F

E E E

Sodium Acetate Socium Carbonate Sodium Chloride

F F U

G G F

G E G

G G G

E E E

E E E

E E E

F E E

Diesel Fuels Diethylamine Dowtherms

G G G

E E E

E E E

E E E

E G G

E E E

E G U

E G E

Sodium Cyanide F Sodium Hydroxide 5% F Sodium Hydroxide 50% U

G F F

E E G

U U U

E G G

E E E

E E G

E G G

Drifting Mud Ethane Ethylene Glycol

G E G

G E G

E E E

G E G

E E F

E E E

E E E

E E E

Sodium Nitrate Sodium Perborate Sodium Phosphate

F F F

G G G

E E E

G F G

E G E

E E E

E G E

E E E

Ethylene Oxide Fish Oils Formaldehyde (Cold)

G G F

G G G

F E E

F G E

G G G

E E E

U G G

F E E

Sodium Silicate Sodium Sulfate Sodium Sulfide

F F F

G G G

E E E

G G F

E E G

E E E

E E G

E E E

Freon (Dry) Fuel Oils Gas, Natural

F G G

G E G

E E E

G E G

G E E

E E E

G E E

G E E

Sodium Sulfite Steam* Styrene

F G G

G E E

F E E

G E E

E U U

E E E

E F U

E U G

Gas Odorizers Gasoline (Leaded) Gasoline (Unleaded)

G G G

G E E

E E E

E E E

E E E

E E E

E G G

E E E

Sulpher Dioxide (Dry) Sulphur Trioxide (Dry) Tall Oil

F F F

G G G

E E E

G G G

G G E

E E E

F F E

E G E

Glue Glycerine/Glycerol Glycols

E G G

E G G

E E E

G G G

E F F

E E E

E E G

E E E

Tar Toluene/Toluol Transformer Oil

G G G

E E E

E E E

E E G

G F E

E E E

G U E

E G E

Hexane Hydraulic Oils Hydrogen

G G G

E G G

E E E

E E G

G G E

G E E

G G E

E E E

Tributyl Phosphate Turpentine Water, Salt

F F U

G G U

E E E

G G F

G G E

E E E

G F E

G E E

Hydrogen Sulfide (Dry) G Hydrogen Sulfide (Wet) F Iso-octane G

G G E

E G E

F F E

E G E

E E E

F U E

E E E

Waxes Xylene (Dry) Zinc Chloride

E G F

E E G

E E G

E E F

E G G

E E E

E U G

E G G

Isopropyl Alcohol Isopropyl Ether JP-5 Fuel

E E E

E E E

G E E

E G E

E E E

G E E

E E E

Zinc Sulphate

F

E

E

G

E

E

E

E

G G E

* EPT seals recommended for steam service.

117

ELECTRIC MOTOR SPECIFICATIONS

Fig 1. (143TC - 256 TC) FRAME Fig. NO. NO. AJ

FLANGE AK① BB BC

BD

BF ➄

P

T

M

AG

C

284TC

9 10 1/2

1/4

–1/4

11

1/2-13

14 1/2

3

9 3/4

21 3/4

26 1/8

284TSC

9 10 1/2

1/4

–1/4

11

1/2-13

14 1/2

3

9 3/4

22 1/8

25 1/8

9 10 1/2

1/4

–1/4

11

1/2-13

14 1/2

3

10 1/2

23 1/4

27 5/8

9 10 1/2

1/4

–1/4

11

1/2-13

14 1/2

3

10 1/2

23 5/8

26 5/8

11 12 1/2

1/4

–1/4

13

5/8-11

15 1/2

3

10 3/4

24 3/8

29 3/8

324TSC

11 12 1/2

1/4

–1/4

13

5/8-11

15 1/2

3

10 3/4

24 3/4

28 1/4

326TC

11 12 1/2

1/4

–1/4

13

5/8-11

15 1/2

3

11 1/2

25 7/8

30 7/8

326TSC

11 12 1/2

1/4

–1/4

13

5/8-11

15 1/2

3

11 1/2

26 1/4

29 3/4

364TC

11 12 1/2

1/4

–1/4

14

5/8-11

17 1/2

3

11 3/4

26 5/8

32 1/4

364TSC

11 12 1/2

1/4

–1/4

14

5/8-11

17 1/2

3

11 3/4

27

30 1/2

365TC

11 12 1/2

1/4

–1/4

14

5/8-11

17 1/2

3

12 1/4

27 5/8

33 1/4

365TSC

11 12 1/2

1/4

–1/4

14

5/8-11

17 1/2

3

12 1/4

28

31 1/2

11 12 1/2

1/4

–1/4 15 1/2

5/8-11

19 1/8

3 9/16

13

32 7/16

39 7/16

11 12 1/2

1/4

–1/4 15 1/2

5/8-11

19 1/8

3 9/16

13

33 5/16

37 5/16

11 12 1/2

1/4

–1/4 15 1/2

5/8-11

19 1/8

3 9/16

13 3/4 33 15/16

40 15/16

405TSC

11 12 1/2

1/4

–1/4 15 1/2

5/8-11

19 1/8

3 9/16

13 3/4 34 13/16

38 13/16

444TC

14

16

1/4

–1/4

18

5/8-11

22 1/16 4 3/8

15

38 7/16

444TSC

14

16

1/4

–1/4

18

5/8-11

22 1/16 4 3/8

15

39

445TC

14

16

1/4

–1/4

18

5/8-11

22 1/16 4 3/8

16

40 7/16

445TSC

14

16

1/4

–1/4

18

5/8-11

22 1/16 4 3/8

16

41

286TC

2

286TSC 324TC

404TC

a

2

404TSC 405TC

118

b

46 11/16 43 1/2 48 11/16 45 1/2

ELECTRIC MOTOR SPECIFICATIONS

Fig 2. (284TC - 445TC) KEY WAY FRAME NO.

284TC

CONCUIT BOX

➂

SHAFT EXTENSIONS

KEY WIDTH DEPTH

1/2

LENGTH

AA

AB

AC

AF

AH

U②

BEARINGS DRIVE OPP.D V

➃

END

END

1/4 3 1/4

1 1/2

12

10 1/4

3 1/2

4 3/8

1 7/8

4 3/8

6310

6310

284TSC 3/8 3/16 1 7/8

1 1/2

12

10 1/4

3 1/2

3

1 5/8

3

6310

6310

286TC

1/4 3 1/4

1 1/2

12

10 1/4

3 1/2

4 3/8

1 7/8

4 3/8

6310

6310

286TSC 3/8 3/16 1 7/8

1 1/2

12

10 1/4

3 1/2

3

1 5/8

3

6310

6310

324TC

1/4 3 7/8

2

13 3/4 11 7/8

5 1/2

5

2 1/8

5

6312

6312

324TSC 1/2

1/4

2

13 3/4 11 7/8

5 1/2

3 1/2

1 7/8

3 1/2

6312

6312

326TC

1/4 3 7/8

2

13 3/4 11 7/8

5 1/2

5

2 1/8

5

6312

6312

1/4

2

13 3/4 11 7/8

5 1/2

3 1/2

1 7/8

3 1/2

6312

6312

3

14 5/8 12 5/8

5 1/2

5 5/8

2 3/8

5 5/8

6314

6312

3

14 5/8 12 5/8

5 1/2

3 1/2

1 7/8

3 1/2

6312

6312

3

14 5/8 12 5/8

5 1/2

5 5/8

2 3/8

5 5/8

6314

6312

3

14 5/8 12 5/8

5 1/2

3 1/2

1 7/8

3 1/2

6312

6312

1/2

1/2

1/2

326TSC 1/2 364TC

2

5/8 5/16 4 1/4

364TSC 1/2 365TC

2

1/4

2

5/8 5/16 4 1/4

365TSC 1/2

1/4

404TC

3/4

3/8 5 5/8

3

15 9/16 13 5/8

5 1/2

7

2 7/8

7

6317

6313

404TSC 1/2

1/4 2 3/4

3

15 9/16 13 5/8

5 1/2

4

2 1/8

4

6313

6313

405TC

3/4

3/8 5 5/8

3

15 9/16 13 5/8

5 1/2

7

2 7/8

7

6317

6313

405TSC 1/2

1/4 2 3/4

3

15 9/16 13 5/8

5 1/2

4

2 1/8

4

6313

6313

7/8 7/16 6 7/8

3

21 1/4 16 1/2

8 5/8

8 1/4

3 3/8

8 1/4

6318

6318

3

21 1/4 16 1/2

8 5/8

4 1/2

2 3/8

4 1/2

6313

6313

3

21 1/4 16 1/2

8 5/8

8 1/4

3 3/8

8 1/4

6318

6318

3

21 1/4 16 1/2

8 5/8

4 1/2

2 3/8

4 1/2

6313

6313

444TC

444TSC 5/8 5/16 445TC

2

3

7/8 7/16 6 7/8

445TSC 5/8 5/16

3

119

WIRE SELECTION GUIDE Two important considerations in choosing the conductor size for electric wiring are: (1), the safe current carrying capacity, and (2), the voltage loss due to wire resistance. On short runs, say up to 20 feet, voltage loss is very low and need not be considered. Wire size should be selected for its current capacity as shown in Chart 1. On longer runs, several hundred feet or more, the voltage loss may be too high if wire size is selected solely on the basis of current capacity. A larger wire size should be used to keep voltage loss to a selected minimum. Chart 2 may be used for this. PERMISSIBLE VOLTAGE LOSS ... There is always a voltage loss on any wiring run. The designer must decide on how much loss can be tolerated without seriously affecting performance, and must select a wire size in which this loss will not be exceeded. A rule-of-thumb suggests that electric motors should not be run on a voltage less than about 10% of their nameplate rating. In deciding on allowable voltage loss in the wiring, a designer must consider the minimum available power line voltage which may occur at a certain time of the day. For example, a 230-volt rated motor should not be run on less than 208 volts (which is 10% less than nameplate voltage rating). If the lowest power line voltage is 220 volts, then the wiring should not have more than 12 volts loss. A rule that works in most cases is to choose a wire size which does not give more than a 5% loss of input voltage. CHART 1 - WIRE AMPACITY FOR SHORT WIRING RUNS “Ampacity” is an abbreviation for ampere capacity. This chart is for short wiring runs of less than 20 feet. Ampere capacity is taken from the NEC (National Electrical Code) on wire sizes of No. 14 and larger. It is for insulated copper wire of the kind that is widely used for house and building wiring. A larger ampere capacity is allowed on wire with certain types of insulation when used under certain conditions, but the NEC handbook should be consulted. Wire size, B & S In raceway or cable In open air

18 6 8

16 9 12

14 15 20

AMPERAGE RATING FOR COPPER WIRES 12 10 8 6 4 3 2 20 30 40 55 70 80 95 25 40 55 80 105 120 140

1 110 165

0 125 195

00 145 225

000 165 260

CHART 2 - VOLTAGE LOSS ON LONG WIRING RUNS This chart is for long wiring runs of several hundred feet or more. To use the chart, several facts must be established: (1), the current draw of the device to be operated must be determined; (2), the amount of voltage loss that can be tolerated must be decided on; (3), the length of wire must be estimated or measured, using the sum of outgoing and return wire lengths. On 3-phase devices such as electric motors, each of the three wires must carry the current shown on the motor nameplate. Wire length is the sum of two (not all three) connecting wires. Reading across the top of the chart to find the column which matches the amperage rating of the device. Figures in this column show voltage losses for 1000 feet of wire outgoing plus return. If for example, your total wire length was 250 feet, voltage losses would be 1/4th that shown in the chart. FIGURES IN CHART SHOW VOLTAGE LOSS PER 1000 FEET OF WIRE Wire Size B&S 18 16 14 12 10 8 6 4 3 2 1 0 00 000 0000

120

5 32.55 20.47 12.88 8.095 5.090 3.203 2.014 1.267 1.005 -

10 40.94 25.75 16.19 10.18 6.405 4.028 2.533 2.009 1.593 1.260 1.002 -

15 38.63 24.28 15.27 9.608 6.042 3.800 3.014 2.390 1.896 1.503 1.193 -

Current Flow, Amperes 20 25 32.38 20.36 25.45 12.81 16.02 8.056 10.07 5.068 6.335 4.020 5.025 3.184 3.980 2.528 3.160 2.004 2.505 1.592 1.990 1.262 1.575 1.000 1.250

30 30.54 19.22 12.08 7.602 6.030 4.776 3.792 3.006 2.388 1.890 1.500

40 25.62 16.11 10.14 8.040 6.368 5.056 4.008 3.184 2.520 2.000

50 20.14 12.68 10.05 7.960 6.320 5.010 3.980 3.150 2.500

75 15.08 11.94 9.480 7.515 5.970 4.725 3.750

100 12.64 10.02 7.960 6.300 5.000

Full load current and suggested wiring and fuse sizes for standard 3-phase squirrel cage induction motors, 60 Hz., normal torque, Class B insulation, 1.15 service factor. Current values shown in this chart are average values compiled from data published by several motor manufacturers. They could be high or low for a specific motor. For selection of heater coils for magnetic motor starters the selection should be made on the basis of the current rating on the motor nameplate rather than from this table. Wire sizes and fuse sizes are listed for reference only, and may vary with type of insulation, number of conductors in a cable, etc. For new design, requirements of the NEC (National Electrical Code) should be followed. In some cases it may be necessary to use delayed action fuses to properly protect the wiring, and yet to avoid fuse blowing while motor is starting.

230-Volt Service HP 1 1 1 1 1/2 1 1/2 1 1/2 2 2 2 3 3 3 5 5 5 7 1/2 7 1/2 7 1/2 10 10 10 15 15 15 20 20 20 25 25 25 30 30 30 40 40 40 50 50 50 60 60 60 75 75 75 100 100 100 125 125 125 150 150 150 200 200

Speed 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800 3600 1200 1800

F.L. Amps. (230v) 3.76 3.56 2.80 5.28 4.86 4.36 6.84 6.40 5.60 10.2 9.40 8.34 15.8 14.4 13.5 21.8 21.5 19.5 28.0 26.8 25.4 41.4 39.2 36.4 52.8 51.2 50.4 65.6 64.8 60.8 78.8 75.6 73.7 102 101 96.4 126 124 120 150 149 143 184 183 179 239 236 231 298 293 292 350 348 343 460 452

Wire Size (230v) 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8 6 6 6 4 4 4 3 3 3 1 1 1 0 0 0 000 000 000 000 000 000 300 300 300 500 500 500 -

460-Volt Service Fuse Amps. (230v) 10 10 10 15 15 15 20 20 20 25 25 25 30 30 30 40 40 40 60 60 60 80 80 80 110 110 110 120 120 120 150 150 150 200 200 200 250 250 250 300 300 300 350 350 350 500 500 500 -

F.L. Amps. (460v) 1.88 1.78 1.40 2.64 2.43 2.18 3.42 3.20 3.80 5.12 4.70 4.17 7.91 7.21 6.76 10.9 10.7 9.79 14.0 13.4 12.7 20.7 19.6 18.2 26.4 25.6 25.2 32.8 32.4 30.4 39.4 37.8 36.8 50.6 50.4 48.2 63.0 62.2 60.1 75.0 74.5 71.7 92.0 91.6 89.6 120 118 115 149 147 146 174 174 174 230 226

Wire Size (460v) 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8 6 6 6 6 6 6 4 4 4 3 3 3 2 2 2 0 0 0 000 000 000 0000 0000 0000 300 300 300 500 500

Fuse Amps. (460v) 6 6 6 10 10 10 10 10 10 15 15 15 20 20 20 20 20 20 30 30 30 40 40 40 60 60 60 80 80 80 80 80 80 110 110 110 120 120 120 150 150 150 200 200 200 250 250 250 300 300 300 350 350 350 500 500

121

122

PUMPJACK ENGINE SPECIFICATION CHART SPECIFICATIONS Rated Continuous HP at Max Continuous RPM Bore & Stroke Displacement Compression Ration RMP Range WR2 (Spoke Flywheel) Moment of Inertia WR2 (QD Flywheel) Moment of Inertia P.T.O. Shaft Size Oil Capacity Water Capacity Spark Plug Size Exhaust Connection Fuel Gas Pipe Size Number & Size Mounting Bolts Shipping Weight Truck Load QTY** Safety Controls Ignition Fuel Fuel System Lubrication Filtration-Oil Clutch-P.T.O. Starting Equipment

4 CYCLE ENGINES C-96 C-106

C-46

C-66

10 HP 800 RPM 7.5 KW 5" X 6 1/4" 127 x 159MM 122.7 C.I. 2 Liters 4.8:1 400-800 290 LB FT2 12.18 Kg-M2

14 HP 700 RPM 10.4 KW 5 3/4" X 7 1/2" 146 X 190.5MM 195 C.I. 3.3 Liters 5.2:1 350-700 600 LB FT2 25.20 Kg-M2

1 7/16" 36.5MM 7 QTS**** 6.6 Liters 12 QTS 11.4 Liters 18MM 1 1/2" NPT 1/2" NPT

2 1/4" 57.2MM 7 QTS**** 6.6 Liters 16 QTS 15.1 Liters 18MM 2" NPT 1/2" NPT

4 3/4" 1360 LB 617 KG 24

4 3/4" 4-1" 4-1" 1640 LB 2580 LB 2690 LB 744 KG 1170 KG 1220 KG 22 16 16 STANDARD: Water Level, Oil Pressure & Overspeed *** Starfire System Gaseous* Impco Type Car. Full Pressure Replaceable Full Flow Filter C-110-HP-4 C-110-HP-3 SP-111-HP-3 Ring Gear Ring Gear Ring Gear Standard Standard Standard

C-107-SP-5 Arrow Portable Opt.

20 HP 600 RPM 14.9 KW 7" X 8 1/2" 178 X 216MM 327 C.I. 5.5 Liters 4.8:1 300-600 1600 LB FT2 67.20 Kg-M2 1850 LB FT2 77.88 Kg-M2 2 1/4" 57.2MM 11 QTS**** 10.4 Liters 20 QTS 18.9 Liters 18MM 2 1/2" NPT 1/2" NPT

*INCLUDES: GASOLINE **45 ft TRUCK BED ***INCLUDES: OVERSPEED ON C-255

32 HP 800 RPM 23.9 KW 7 1/2" X 8 1/2" 190.5 X 216MM 376 C.I. 6.4 Liters 6.2:1 300-800 1760 LB FT2 73.92 Kg-M2 1850 LB FT2 77.88 Kg-M2 2 1/4" 57.2MM 11 QTS**** 10.4 Liters 20 QTS 18.9 Liters 18MM 2 1/2" NPT 3/4" NPT

C-255

L-795

2 CYCLE ENGINES L-1770 L-2165

L-2165-FI

55 HP 750 RPM 41.5 KW 7 1/2" X 7 1/2" 190.5 X 190.5MM 660 C.I. 11.2 Liters 7:1 400-750 1430 LB FT2 60.06 Kg-M2

65 HP 600 RPM 48.5 KW 7 1/2" X 9" 190.5 X 228.6MM 795 C.I. 13.0 Liters 5.3:1 300-600 1760 LB FT2 73.92 Kg-M2

125 HP 475 RPM 93.2 KW 9 1/2" X 12 1/2" 241.3 X 317.5MM 1770 C.I. 29.0 Liters 5.5:1 200-475 5077 LB FT2 213.23 Kg-M2

155 HP 475 RPM 115.6 KW 10 1/2" X 12 1/2" 266.7 X 317.5MM 2165 C.I. 35.5 Liters 5.3:1 200-475 5077 LB FT2 213.23 Kg-M2

200 HP 149 KW 475 RPM 10 1/2" X 12 1/2" 266.7 X 317.5 2165 C.I. 35.5 5.3:1 200-475 5077 LB FT2 213.23 Kg-M2

3" 76.2MM 25 QTS**** 23.7 Liters 9 GAL 34.1 Liters 18MM 2 1/2" NPT 3/4" NPT

3" 76.2MM 7 GAL**** 26.5 Liters 14 GAL 53 Liters 7/8"-18 4" FLANGED 1" NPT

3 1/2" 88.9MM 20 GAL**** 75.7 Liters 23 GAL 87 Liters 7/8"-18 6" FLANGED 1 1/4" NPT

3 15/16" 100MM 20 GAL**** 75.7 Liters 25 GAL 94.6 Liters 7/8"-18 6" FLANGED 1 1/4" NPT

3 15/16" 100MM 20 GAL**** 75.7 25 GAL 94.6 7/8"-18 6" FLANGED 1 1/4" NPT

4-1" 4510 LB 2045 KG 10

4-1" 6-1" 6-1" 4500 LB 9800 LB 10250 LB 2041 KG 4445 KG 4649 KG 10 4 4 Standard: Water Level, Oil Temperature and Pressure & Overspeed Altronic Altronic Gaseous* Impco Type Car. Full Pressure Replaceable Full Flow Filter SP-114-P1 SPE-114-PO SPE-314-PO SPE-314-PO 12-volt Std. 12-volt Std. Air Valve Std. Air Valve Std. Air Motor Air Valve Std. 24-volt Opt. 24-volt Opt. Str. Opt. Air Motor Air Motor Air Motor Str. Opt. Str. Opt. Str. Opt. ****FOR OIL FILTER CHANGES ADD: 1 QT. ON C-SERIES 2 QTS. ON L-SERIES

6-1" 11000 LB 4989 KG 4

SPE-314-PO Air Valve Std. 24-volt Opt. Air Motor Str. Opt.

TEMPERATURE DATA CHART

MELTING POINTS This chart contains basic information on working with metals at elevated temperatures. The most commonly used metals are listed.

TEMPERATURE COLOR SCALE Another use for the chart is in estimating the temperature of metals by color when no heat measuring devices are available. Using the chart is, in most cases, faster, while maintaining a good degree of accuracy.

CONVERSION DATA A ready means for converting fahrenheit to centigrade is also provided.

123

SPECIFIC GRAVITY OF GASES Dry Air (1 cu. ft. at 60˚F. and 29.92" Hg. weighs .07638 pound) ............................. 1.000 Acetylene ................................................. C2H2 ......................................................... 0.91 Ethane ...................................................... C2H6 ......................................................... 1.05 Methane ................................................... CH4 ........................................................ 0.554 Ammonia ................................................. NH3 ........................................................ 0.596 Carbon-dioxide ........................................ CO2 .......................................................... 1.53 Carbon-monoxide .................................... CO ......................................................... 0.967 Butane ...................................................... C4H10 ..................................................... 2.067 Butene ...................................................... C4H8 ......................................................... 1.93 Chlorine ................................................... Cl2 .......................................................... 2.486 Helium ..................................................... He .......................................................... 0.138 Hydrogen ................................................. H2 ......................................................... 0.0696 Nitrogen ................................................... N2 ......................................................... 0.9718 Oxygen ..................................................... O2 ......................................................... 1.1053

SPECIFIC GRAVITY OF LIQUIDS LIQUID

TEMP ˚F

Water (1 cu.-ft. weighs 62.41 lb.) Brine (Sodium Chloride 25%) Pennsylvania Crude Oil Fuel Oil No. 1 and 2 Gasoline Kerosene Lubricating Oil SAE 10-20-30

50 32 80 85 80 85 115

SPECIFIC GRAVITY 1.00 1.20 0.85 0.95 0.74 0.82 0.94

TYPICAL BTU VALUES OF FUELS ASTM BANK SOLIDS

BTU VALUES PER POUND

Anthracite Class I ................................................................................. 11,230 Bituminous Class II Group 1 ................................................................ 14,100 Bituminous Class II Group 3 ................................................................ 13,080 Sub-Bituminous Class III Group 1 ....................................................... 10,810 Sub-Bituminous Class III Group 2 ......................................................... 9,670 LIQUIDS Fuel Oil No. 1 Fuel Oil No. 2 Fuel Oil No. 4 Fuel Oil No. 5 Fuel Oil No. 6 GASES

BTU VALUES PER GAL. ..................................................................................... 136,000 ..................................................................................... 138,000 ..................................................................................... 145,000 ..................................................................................... 148,000 ..................................................................................... 152,000 BTU VALUES PER CU. FT.

Natural Gas ......................................................................................... 935 to 1132 Producers Gas ..................................................................................... 163 Illuminating Gas ................................................................................. 534 Mixed (Coke oven and water gas) ...................................................... 545 Value for natural gas from “Industrial Furnaces,” Volume II, by W. Trinks, page 2.

124

WEIGHTS OF METALS CHEMICAL SYMBOL

WEIGHT, IN POUNDS PER CUBIC INCH

WEIGHT, IN POUNDS PER CUBIC FOOT

Aluminum Antimony Brass Bronze Chromium

Al Sb – – Cr

.093 .2422 .303 .320 .2348

160 418 524 552 406

Copper Gold Iron (cast) Iron (wrought) Lead

Cu Au Fe Fe Pb

.323 .6975 .260 .2834 .4105

558 1205 450 490 710

Manganese Mercury Molybdenum Monel Platinum

Mn Hg Mo – Pt

.2679 .491 .309 .318 .818

463 849 534 550 1413

Steel (mild) Steel (stainless) Tin Titanium Zinc

– – Sn Ti Zn

.2816 .277 .265 .1278 .258

490 484 459 221 446

MATERIAL

COLORS AND APPROXIMATE TEMPERATURE FOR CARBON STEEL Black Red .............................................................................................................. 990˚F Dark Blood Red ..................................................................................................... 1050 Dark Cherry Red ................................................................................................... 1175 Medium Cherry Red .............................................................................................. 1250 Full Cherry Red ..................................................................................................... 1375 Light Cherry, Scaling ............................................................................................ 1550 Salmon, Free Scaling ............................................................................................ 1650 Light Salmon ......................................................................................................... 1725 Yellow ................................................................................................................... 1825 Light Yellow .......................................................................................................... 1975 White ..................................................................................................................... 2220

125

WATER PRESSURE TO FEET HEAD POUNDS PER SQUARE INCH

FEET HEAD

POUNDS PER SQUARE INCH

FEET HEAD

1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90

2.31 4.62 6.93 9.24 11.54 13.85 16.16 18.47 20.78 23.09 34.63 46.18 57.72 69.27 92.36 115.45 138.54 161.63 184.72 207.81

100 110 120 130 140 150 160 170 180 200 250 300 350 400 500 600 700 800 900 1000

230.90 253.93 277.07 300.16 323.25 346.34 369.43 392.52 415.61 461.78 577.24 692.69 808.13 922.58 1154.48 1385.39 1616.30 1847.20 2078.10 2309.00

NOTE: One pound of pressure per square inch of water equals 2.309 feet of water at 62˚ Fahrenheit. Therefore, to find the feet head of water for any pressure not given in the table above, multiply the pressure pounds per square inch by 2.309.

FEET HEAD OF WATER TO PSI FEET HEAD

POUNDS PER SQUARE INCH

FEET HEAD

1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90

.43 .87 1.30 1.73 2.17 2.60 3.03 3.46 3.90 4.33 6.50 8.66 10.83 12.99 17.32 21.65 25.99 30.32 34.65 38.98

100 110 120 130 140 150 160 170 180 200 250 300 350 400 500 600 700 800 900 1000

POUNDS PER SQUARE INCH 43.31 47.64 51.97 56.30 60.63 64.96 69.29 73.63 77.96 86.62 108.27 129.93 151.58 173.24 216.55 259.85 303.16 346.47 389.78 433.00

NOTE: One foot of water at 62˚ Fahrenheit equals .433 pound pressure per square inch. To find the pressure per square inch for any feet head not given in the table above, multiply the feet head by .433.

126

BOILING POINTS OF WATER AT VARIOUS PRESSURES VACUUM, IN INCHES OF MERCURY

BOILING POINT

VACUUM IN INCHES OF MERCURY

BOILING POINT

29

76.62

7

198.87

28

99.93

6

200.96

27

114.22

5

202.25

26

124.77

4

204.85

25

133.22

3

206.70

24

140.31

2

208.50

23

146.45

1

210.25

22

151.87

Gauge Lbs.

21

156.75

0

212.0

20

161.19

1

215.6

19

165.24

2

218.5

18

169.00

4

224.4

17

172.51

6

229.8

16

175.80

8

234.8

15

178.91

10

239.4

14

181.82

15

249.8

13

184.61

25

266.8

12

187.21

50

297.7

11

189.75

75

320.1

10

192.19

100

337.9

9

194.50

125

352.9

8

196.73

200

387.9

127

WIRE ROPE Wire rope has largely displaced manila rope in hauling and hoisting heavy loads. As with manila rope, the care of wire rope has a direct bearing on its safe use. Some of the reasons responsible for the use of wire rope in place of manila are: 1. 2. 3. 4. 5. 6. 7.

Greater strength for equal diameter and weight. Equal strength either wet or dry. Constant length regardless of weather conditions. Greater uniformity in strength throughout. Greater number of types for various uses. Lower cost per unit of strength. Greater durability, with equal care in use.

Strength of wire ropes vary, depending on the material from which the individual strands are made and the method used in forming the cable, ranging between 30 and 100 tons per square inch. Primarily there are 3 classes of wire rope: (1) iron, (2) cast steel, and (3) plow steel. Iron wire is soft and of low tensile strength, around 30 to 40 tons per square inch. Commonly used for drum type elevator cables and to some extend for derrick guys; being replaced by low-carbon steel wire in these uses. Cast steel may have a tensile strength up to 90 tons per square inch and because of its greater strength is generally used for hoisting purposes. To check quickly whether a piece of wire is iron or cast steel, bend it. Iron will bend easily and take a long time to regain its original shape, while cast steel will be harder to bend and will snap back to its original shape very quickly.

128

Plow steel wire rope is made from high grade, open hearth furnace steel and has an average tensile strength of 110 tons per square inch. This is the best and safest wire rope for cranes, derricks, dredges and slings or straps for heavy loads. Lubrication – Wire Rope All wire rope, whether used indoor or out, should in the course of regular work be considered as a group of moving wires constantly rubbing against one another, with friction resulting. This friction causes incessant wear on the moving parts of the wire rope or cable and will shorten its life very rapidly unless lubricants are used to overcome the friction. Cable or wire rope should be treated at regular intervals with a lubricant to prevent rusting and to overcome the friction. Lubricating intervals will depend on the types and amount of work encountered. Under average conditions, if worked steadily on equipment, wire rope or cable will require lubrication once every 3 weeks. Where heavy abrasive dust exist, more frequent lubrication is in order. Rusty ropes may break without warning. Sheaves The life of wire rope or cable is directly affected by the condition and size of the sheaves over which it is used. Sheaves should be at least 16 x the diameter of the rope or cable that is used over them. In passing over a sheave, the inside portion of the cable, which is against the sheave, is shortened and compression is developed in that section of the cable. The outside portion (away from the sheave) is lengthened or stretched, causing tension in that section. These compressive and tensional stresses combine to create bending 129

stresses which increase rapidly as the diameter of the sheaves decrease. As these bending stresses cause much undue wear and directly shorten the safe working life of the rope or cable, the ratio mention between sheaves and rope should be maintained. New wire rope may be badly injured and will not work properly in sheaves that have become worn or in which the grooves have become irregular in shape. When sheaves are worn or damaged, it is more economical to renew the sheaves rather than to allow excessive wear on the cable. One cause of very severe wear in wire rope or cables is reverse bending, which will shorten the life of the rope by approximately 1/2. Reverse bending refers to the bending of a cable or rope over sheaves, first in one direction then in another. Another cause of severe rope wear is twisting of the fall rope. When the fall rope is twisted and a hoist is made, the wear produced is equal to more than that resulting from weeks of normal use. The man in charge of lifting operations should guard against twisting of the fall rope and should not allow a lift to be made if the fall rope is twisted. Handling Cable or Wire Rope Cable or wire rope cannot and must not be coiled or uncoiled like manila rope. Cable or wire rope must be taken off the reel in a straight line, avoiding kinking. The reel may be mounted on a heavy pipe or roller facilitate unwinding. If space is limited, the cable as it comes off the reel may be layed out in a figure 8, after which it can be reeved into the line for which it is intended.

130

Clamp Fastenings When it is necessary to make a short bend, as in attaching wire rope or when it is to be looped, thimbles should always be used. U BOLTS OF ALL CLAMPS MUST BE ON THE DEAD END OF THE ROPE. In clamping a strap or an eye, the loose or “dead” end is clamped against the main part of the rope, with the clamps spaced apart a distance equal to 6 x diameter of the rope. Clamp fastenings seldom develop more that 4/5 of rope strength at best. The point of greatest fatigue and/or wear in a rope usually develops at or near the end where it is clamped around the boom or where attached to the becket on the block. Clamps should be inspected at least once weekly and tightened if they show signs of loosening. All clamped or spliced fastenings, especially those on cranes or derricks, should be shifted and changed at least once every six months. Number of Crosby or Safety Clips and Distance Between Clips Needed for Safety Diameter of Rope, Inches

Number of Clips

Distance Between Clips, Inches

1/4 – 3/8 7/16 – 5/8 3/4 – 1 1/8

3 3 4

2 1/4 3 3/4 6 3/4

1 1/4 – 1 1/2 1 5/8 – 1 3/4

5 6

2 and over

7

9 10 1/2 6 times diam. of cable

131

Kinks in Wire Rope Badly kinked wire rope

Wire rope with kink partially removed

Typical failure of a kinked wire rope

Safe Load (in pounds) on Improved Plow Steel Wire Rope 6 Strands, 19 or 37 Wire per Strand, Hempcore Two Part Sling

Two Part Sling

Two Part Sling

30˚ 1,110

Weight Per Foot, Lbs. .10

Breaking Strength Tons, (2000 lbs) 2.74

Diam. Inches 1/4

Circum. Inches 3/4

Single Vertical Wirerope 1,100

3/8 1/2

1 1/8 1 1/2

2,500 4,300

4,230 7.450

3,460 6,080

2,450 4,300

.23 .40

6.10 10.70

5/8 3/4 7/8 1 1 1/8

2 2 1/4 2 3/4 3 3 1/2

6,600 9,400 12,800 16,000 21,000

11,600 16,500 22,300 29,000 36,460

9,430 13,450 18,200 23,690 29.780

6,670 9,520 12,800 16,790 21,040

.63 .90 1.23 1.60 2,03

16.70 23.8 32.2 41.8 52.6

1 1/4 1 3/8 1 1/2

4 4 1/4 4 3/4

26,000 31,000 37,000

44,700 53,800 63,700

36,570 43,900 52,000

25,870 31,050 36,800

2,50 3.03 3.60

64.6 77.7 92.0

1 5/8 1 3/4

5 5 1/2

43,000 49,600

74,400 86,000

60,700 70,260

42,900 49,700

4.23 4.90

107.0 124.0

2 2 1/8 2 1/4

6 1/4 6 5/8 7 1/8

64,000 63,000 81,000

110,700 125,200 140,300

90,400 102,200 114,600

64,000 72,200 79,000

6.40 7.22 8.10

160.0 181.0 202.0

2 1/2 2 3/4

7 7/8 8 5/8

98,000 117,600

170,000 203,500

139,100 166,700

98,400 117,700

10.00 12.1

246.0 294.0

60˚ 1,900

45˚ 1,550

Wire rope is usually manufactured slightly larger than the nominal diameter. The diameter of a new rope may exceed the nominal diameter by the amounts shown in the United States Federal Specification for Wire Rope.

132

HYDRAULIC TROUBLESHOOTING Many of the failures in a hydraulic system show similar symptoms: a gradual or sudden loss of high pressure, resulting in loss of power or speed in the cylinders. In fact, the cylinders may stall under light loads or may not move at all. Often the loss of power is accompanied by an increase in pump noise, especially as the pump tries to build up pressure. Any major component - pump, relief valve, directional valve, or cylinder could be at fault. In a sophisticated system other components could also be at fault, but this would require the services of an experienced technician. By following an organized step-by-step testing procedure in the order given here, the problem can be traced to a general area, then if necessary, each component in that area can be tested or replaced.

STEP 1 - PUMP SUCTION STRAINER ... Probably the field trouble encountered most often is cavitation of the hydraulic pump inlet caused by restriction due to a dirt build-up on the suction strainer. This can happen on a new as well as on an older system. It produces the symptoms described above: increased pump noise, loss of high pressure and/or speed. If the strainer is not located in the pump suction line it will be found immersed below the oil level in the reservoir, as at Point A. Some operators of hydraulic equipment never give the equipment any attention or maintenance until it fails. Under these conditions, sooner or later, the suction strainer will probably become sufficiently restricted to cause a breakdown of the whole system and damage to the pump. The suction strainer should be removed for inspection and should be cleaned before re-installation. Wire mesh strainers can best be cleaned with an air hose, blowing from inside out. They can also be washed in a solvent which is compatible with the reservoir fluid. Kerosene may be used for strainers operating in petroleum base hydraulic oil. Do not use gasoline or other explosive or flammable solvents. The strainer should be cleaned even though it may not appear to be dirty. Some clogging materials cannot be seen except by close inspection. If there are holes in the mesh or if there is mechanical damage, the strainer should be replaced. When re-installing the strainer, inspect all joints, as at Point B for possible air leaks, particularly at union joints. There must be no air leaks in the suction line. Check the reservoir oil level to be sure it covers the top of the strainer by at least 3" at minimum oil level, which is with all cylinders extended. If it does not cover to this depth there is danger of a vortex forming which may allow air to enter the system when the pump is running. STEP 2 - PUMP AND RELIEF VALVE ... If cleaning the pump suction strainer does not correct the trouble, isolate the pump and relief valve from the rest of the circuit by disconnecting at Point E so that only the pump, relief valve, and pressure gauge remain in the pump circuit. Cap or plug both ends of the plumbing which was disconnected. The pump is now deadheaded into the relief valve. Start the pump and watch for pressure build-up on the gauge while tightening the adjustment on the relief valve. If full pressure can be developed, obviously the pump and relief valve are operating correctly, and the trouble is to be found further down the line. If full pressure cannot be developed in this test, continue with Step 3.

133

STEP 3 - PUMP OR RELIEF VALVE? ... If high pressure cannot be obtained in Step 2 by running the pump against the relief valve, further testing must be conducted to see whether the fault lies in the pump or in the relief valve. Proceed as follows: If possible, disconnect the reservoir return line from the relief valve at Point H. Attach a short length of hose to relief valve outlet. Hold the open end of this hose over the reservoir filler opening so the rate of oil flow can be observed. Start the pump and run the relief valve adjustment up and down while observing the flow through the hose. If the pump is bad, there will probably be a full stream of oil when the relief adjustment is backed off, but this flow will diminish or stop as the adjustment is increased. If a flowmeter is available the flow can be measured and compared with the pump catalog rating. If a flowmeter is not available the rate of flow on small pumps can be measured by discharging the hose into a bucket while timing with the sweep hand on a watch. For example, if a volume of 10 gallons is collected in 15 seconds, the pumping rate is 40 GPM, etc. If the gauge pressure does not rise above a low value, say 100 PSI, and if the volume of flow does not substantially decrease as the relief valve adjustment is tightened, the relief valve is probably at fault, and should be cleaned or replaced as instructed in Step 5. If the oil flow substantially decreases as the relief valve adjustment is tightened, and if only a low or moderate pressure can be developed, this indicates trouble in the pump. Proceed to Step 4. STEP 4 - PUMP ... If a full stream of oil is not obtained in Step 3, or if the stream diminishes as the relief valve adjustment is tightened, the pump is probably at fault. Assuming that the suction strainer has already been cleaned and the inlet plumbing has been examined for air leaks, as in Step 1, the oil is slipping across the pumping elements inside the pump. This can mean a worn-out pump, or too high an oil temperature. High slippage in the pump will cause the pump to run considerably hotter than the oil reservoir temperature. In normal operation, with a good pump, the pump case will probably run about 20˚F above the reservoir temperature. If greater than this, excess slippage, caused by wear, may be the cause. Check also for slipping belts, sheared shaft pin or key, broken shaft, broken coupling, or loosened set screw. STEP 5 - RELIEF VALVE ... If the test of Step 3 has indicated the trouble to be in the relief valve, , the quickest remedy is to replace the valve with another one known to be good. The faulty valve may later be disassembled for inspection and cleaning. Pilot-operated relief valves have small orifices which may be blocked with accumulations of dirt. Blow out all passages with an air hose and run a small wire through orifices. Check also for free movement of the spool. In a relief valve with the pipe thread connections in the body, the spool may bind if pipe fittings are overtightened. If possible, test the spool for bind before unscrewing threaded connections from the body, or, screw in fittings tightly during inspection of the valve. STEP 6 - CYLINDER ... If the pump will deliver full pressure when operating across the relief valve in Step 2, both pump and relief valve can be considered good, and the trouble is further downstream. The cylinder should be tested first for worn out or defective packings by the method described on Page ???. STEP 7 - DIRECTIONAL CONTROL VALVE ... If the cylinder has been tested (Step 6) and found to have reasonably tight piston seals, the 4-way valve should be checked next. Although it does not often happen, an excessively worn valve spool can slip enough oil to prevent build-up of maximum pressure. Symptoms of this condition are a loss of cylinder speed together with difficulty in building up to full pressure even with the relief valve adjusted to a high setting. This condition would be more likely to occur with high pressure pumps of low volume output, and would develop gradually over a long period of time. Four-way valves may be tested by the method described on the next page. OTHER COMPONENTS ... Check other components such as by-pass flow controls, hydraulic motors, etc. Solenoid 4way valves of the pilot operated type with tandem or open center spools may not have sufficient pilot pressure to shift the spool.

134

COMMON PIPE CLAMPS

135

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USEFUL DEFINITIONS ALLOY STEEL:

A steel which owes its distinctive properties to elements other than carbon.

AREA OF A CIRCLE:

The measurement of the surface within a circle. To find the area of a circle, multiply the product of the radius times the radius by Pi (3.142). Commonly written A = πr2. BRAZE WELD OR BRAZING:

A process of joining metals using a nonferrous filler metal or alloy, the melting point of which is higher than 800°F but lower than that of the metals to be joined.

BUTT WELD: A circumferential

weld in pipe fusing the abutting pipe walls completely from inside wall to outside wall. CARBON STEEL:

A steel which owes its distinctive properties chiefly to the various percentages of carbon (as distinguished from the other elements) which it contains.

CIRCUMFERENCE OF A CIRCLE :

The measurement around the perimeter of a circle. To find the circumference, multiply Pi (3.142) by the diameter. (Commonly written as πd).

COEFFICIENT OF EXPANSION:

A number indicating the degree of expansion or contraction of a substance. The coefficient of expansion is not constant and varies with changes in temperature. For linear expansion it is expressed as the change in length of one unit of length of a substance having one degree rise in temperature.

CORROSION:

The gradual destruction or alteration of a metal or alloy caused by direct chemical attack or by electrochemical reaction. CREEP :

The plastic flow of pipe within a system; the permanent set in metal caused by stresses at high temperatures. Generally associated with a time rate of deformation.

137

USEFUL DEFINITIONS DIAMETER OF A CIRCLE :

A straight line drawn through the center of a circle from one extreme edge to the other. Equal to twice the radius. DUCTILITY:

The property of elongation, above the elastic limit, but under the tensile strength. A measure of ductility is the percentage of elongation of the fractured piece over its original length. ELASTIC LIMIT : The greatest stress which a material can withstand without a permanent deformation after release of the stress. EROSION:

The gradual destruction of metal or other material by the abrasive action of liquids, gasses, solids or mixtures thereof. RADIUS OF A CIRCLE: A straight line drawn from the center to the extreme edge of a circle. SOCKET FITTING: A fitting

used to join pipe in which the pipe is inserted into the fitting. A fillet weld is then made around the edge of the fitting and the outside wall of the pipe. SOLDERING:

A method of joining metals using fusible alloys, usually tin and lead. having melting points under 700°F. STRAIN:

Change of shape or size of a body produced by the action of a stress. STRESS:

The intensity of the internal, distributed forces which resist a change in the form of a body. When external forces act on a body they are resisted by reactions within the body which are termed stresses.

138

DEFINITIONS (Continued) TENSILE STRESS:

One that resists a force tending to pull a body

apart. COMPRESSIVE STRESS:

One that resists a force tending to crush

a body. SHEARING STRESS:

One that resists a force tending to make one layer of a body slide across another layer. TORSIONAL STRESS:

One that resists forces tending to twist a

body. TENSILE STRENGTH :

The maximum tensile stress which a material will develop. The tensile strength is usually considered to be the load in pounds per square inch at which a test specimen ruptures. TURBULENCE:

Any deviation from parallel flow in a pipe due to rough inner walls, obstructions or directional changes. VELOCITY:

Time rate of motion in a given direction and sense, usually expressed in feet per second. VOLUME OF A PIPE:

The measurement of the space within the walls of the pipe. To find the volume of a pipe, multiply the length (or height) of the pipe by the product of the inside radius times the inside radius by Pi (3.142). Commonly written as V= hπr2.

WELDING: A process

of joining metals by heating until they are fused together, or by heating and applying pressure until there is a plastic joining action. Filler metal may or may not be used. YIELD STRENGTH:

The stress at which a material exhibits a specified limiting permanent set.

139

LIST OF ABBREVIATIONS Abbreviations conform to the practice of the American Standard Abbreviations for Scientific and Engineering Terms, ASA Z10.1. abs.......................................................................................... Absolute AGA ........................................................ American Gas Association AISI .............................................. American Iron and Steel Institute Amer Std .............................................................. American Standard API ...................................................... American Petroleum Institute ASA ................................................ American Standards Association ASHVE ...... American Society of Heating and Ventilating Engineers ASME ............................ American Society of Mechanical Engineers ASTM .................................. American Society for Testing Materials AWWA ...................................... American Water Works Association B & S ............................ Bell and spigot or Brown & Sharpe (gauge) bbl ............................................................................................ Barrel Btu .................................................................. British thermal unit(s) C ........................................................................................ Centigrade cfm .................................................................. Cubic feet per minute cfs .................................................................... Cubic feet per second CI .......................................................................................... Cast iron CS ........................................................................................ Cast steel Comp ................................................................................ Companion C to F .......................................................................... Center to Face °C ........................................................................ Degrees Centigrade °F ........................................................................ Degrees Fahrenheit diam .................................................................................... Diameter dwg ...................................................................................... Drawing ex-hy ................................................................................ Extra-heavy F&D ........................................................................ Faced and drilled F ........................................................................................ Fahrenheit F to F .............................................................................. Face to face flg ............................................................................ Flange or flanges 140

LIST OF ABBREVIATIONS (Continued) flgd ........................................................................................ Flanged g .................................................................................. Gage or gauge hex .................................................................................... Hexagonal hg .......................................................................................... mercury IBBM ...................................... Iron body bronze (or brass) mounted ID .............................................................................. Inside diameter kw .................................................................................... Kilowatt(s) MI ................................................................................ Malleable iron max .................................................................................... Maximum min ...................................................................................... Minimum mtd ........................................................................................ Mounted MSS ................................ Manufacturers Standardization Society (of Valve and Fittings Industry) NEWWA .............................. New England Water Works Association NPS .................. Nominal pipe size (formerly IPS for iron pipe size) OD .......................................................................... Outside diameter OS&Y .......................................................... Outside screw and yoke OWG ........................................................ Oil, water, gas (see WOG) psig ...................................................... Pounds per square inch, gage red ........................................................................................ Reducing sch or sched .......................................................................... Schedule scd ........................................................................................ Screwed SF .................................................................................. Semifinished Spec .............................................................................. Specification SSP ................................................................ Steam service pressure SSU .......................................................... Seconds Saybolt Universal Std ........................................................................................ Standard Trans .............................................................................. Transactions WOG ........................................................ Water, oil, gas (see OWG) WWP ............................................................ Working water pressure XS .................................................................................... Extra strong XXS .................................................................... Double extra strong

141

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MIDFIELD LOCATIONS

ALSASK (Sask) Kevin Munroe P.O. Box 12, S0L 0A0 Tel: (306) 968-2915 Fax: (306) 968-2915

CALGARY Ron Brown 940, 505 - 3 St. S.W., T2P 3E6 Tel: (403) 233-7166 Fax: (403) 262-1695

ALSIKE Bruce Hale General Delivery, T0C 0C0 Tel: (403) 696-2000 Fax: (403) 696-3701

CALGARY WAREHOUSE Rod Bryant 5, 4915 - 77 Ave. SE, T2C 2X4 Tel: (403) 720-3668 Fax: (403) 720-3669

BARRHEAD Melodee Jahner P.O. Box 4623, T7N 1A5 Tel: (403) 674-6557 Fax: (403) 674-3547

CEREAL Keith Makelki P.O. Box 35, T0J 0N0 Tel: (403) 326-3744 Fax: (403) 326-2289

BROOKS Gary Koleyak 1140 - 2 St. W., T1R 1C1 P.O. Box 940, T1R 1B8 Tel: (403) 362-3800 Acct. Inquiries: (403) 793-2727 Cust. Serv. Fax: (403) 362-4151 Acct. Inquiries Fax: (403) 362-6762

CLARESHOLM Pete Toner #4 - 5324 1 St. E., T0L 0T0 Tel: (403) 625-4838 Fax: (403) 625-3710 COMPEER Andy Makranoff General Delivery Compeer, AB, T0C 1A0 Tel: (403) 552-3844 Fax: (403) 552-2117

143

CORONATION Darcy Kirschenman 4457 Victoria Ave., T0C 1C0 Tel: (403) 578-3121 Fax: (403) 578-3441

HALKIRK Todd Endersby General Delivery, T0C 1M0 Tel: (403) 884-2500 Tax: (403) 884-2400

DRAYTON VALLEY Mike Ferrey 5619 - 50 Ave. P.O. Box 7138, T7A 1S4 Tel: (403) 542-7135 Fax: (403) 542-5678

HARDISTY Ernie Ziegler 4635 - 49 St., T0B 1V0 P.O. Box 58 Tel: (403) 888-2584 Fax: (403) 888-2587

DRUMHELLER Myles Travis 1121 Railway Ave. S P.O. Box 520, T0J 0Y0 Tel: (403) 823-4884 Fax: (403) 823-5974

LUSELAND (Sask) P.O. Box 41 Luseland, SK, S0L 2A0 Tel: (306) 372-4453 Fax: (306) 372-4504

EDMONTON Ron Riopel 9610 - 39 Ave., T6E 5T9 Tel: (403) 469-8122 Fax: (403) 466-9624 FOX CREEK Jean Desmarais Highway Ave., T0H 1P0 Tel: (403) 622-3554 Fax: (403) 622-4100 GULL LAKE (Sask) Dave Meheden Box 773, S0N 1A0 Tel: (306) 672-3470 Fax: (306) 672-3486 144

MANNVILLE Darcy Kirschenman R.R.#3, T0B 2W0 Tel: (403) 763-2183 Fax: (403) 763-2107 PROVOST Rod McFadyen 5308 - 49 Ave., T0B 3S0 Tel: (403) 753-3055 Fax: (403) 753-3983 RED DEER Mike Argent #103, 6439 - 67 St., T4P 1A3 Tel: (403) 343-1110 Fax: (403) 342-4755

REDWATER Gordon Pylypiuk P.O. Box 828, T0A 2W0 Tel: (403) 942-3500 Fax: (403) 942-2204

TABER Jim Bedford 6202 - 64 St., T1G 1Z3 Tel: (403) 223-9366 Fax: (403) 223-9370

RIMBEY Ron Keessar 5020 - 45 Ave., T0C 2J0 Box 102 Tel: (403) 843-3212 Fax: (403) 843-3223

WEYBURN (Sask) Glen Bernie 1733 Railway Ave. P.O. Box 1437, S4H 3J9 Tel: (306) 842-2728

SHEERNESS Don Templer P.O. Box 1004 Hanna, AB Tel: (403) 854-2528 Fax: (403) 854-3507

WHITECOURT Mark Trinier 3811 - 36 St., T7S 1P6 P.O. Box 1950 T0E 2L0 Tel: (403) 778-5400 Fax: (403) 778-5277

SUNDRE Raleigh Myggland 805 Main Ave. W P.O. Box 149, T0M 1X0 Tel: (403) 638-4501 Fax: (403) 638-4531

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148 Alternating shades indicate Time zones. When calculating actual time differences between areas, consideration should be made for those areas which adopt Daylight Time.

1

2 3

British Columbia Manitoba

Alberta

Saskatchewan